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HomeMy WebLinkAboutNC0035173_Remission Request TX-2022-0008_20220624 June 24, 2022 Wieland North Carolina Department of Environmental Quality Water Sciences Section Wieland Copper Products, LLC Division of Water Resources 3990 US 311 Hwy N 1621 Mail Service Center Pine Hall, NC 27042 Raleigh, NC 27699-1621 Phone: (336)445-4500 Fax: (336)427-2918 Subject: Request for Remission info@wieland.com Assessment of Civil Penalty for Violations of NC General Statutevi ffIg". Wer.com NPDES Permit No. NC0035173/003 RECEIVED Wieland Copper Products, LLC Case No.Tx-2022-0008 JUL 0 5 2022 Stokes County Water Sciences Section To Whom it May Concern: On June 21, 2022,Wieland Copper Products, LLC, received an Assessment of Civil Penalty for Violations of NC General Statute 143-215.1(a)(6) Notice for violation of the discharge limits and monitoring requirements of NPDES Permit No. NC0035173/003. Wieland's toxicity self-monitoring reports revealed that the average chronic value for the Q2-2022 to be 23.85%which is lower than the chronic limit for the facility(90%).The facility has not met the NPDES Permit requirements for toxicity in 003 since Q2-2021. In this letter I am requesting a remission of the civil penalties because the violation was unintentional and inadvertent. In addition to incurring significant costs to abate the toxicity failure in our effluent and return to compliance, Wieland has spent considerable time and taken numerous actions to determine the root cause(s)of the failure.While our actions have shown improvements to the discharge effluent,Wieland is still not meeting the minimum 90% requirement.Wieland has also ensured NCDEQ was kept well informed of the progress and has acted in good faith in our environmental protection efforts both historically and during our mission to return to full compliance. Summary of actions taken: 1. May 3, 2021,Wieland was notified by Pace Analytical that Outfall 003 failed Whole Effluent Toxicity Testing for Q2 taken in the month of April.An investigation was started to determine the root cause and to prevent the toxicity failure in the future.The Incident Investigation Report shows the complete history of the major corrective/preventative actions taken to date(See Attached). Note*The failure coincided with the sale and transition of R&A Laboratory to Pace Analytical (who utilizes Meritech for lab testing)and the removal of our outdated Water Tube product line and associated machinery.The effects to the quality of the effluent are undetermined, but testing/sampling hasn't revealed any major changes.To our knowledge the new lab is testing as required, but I feel these major changes are worthy of note. 2. Wieland has contracted Pace Analytical to perform toxicity,heavy metals,PPA, and tank study sampling on the various cooling water systems,holding tanks,influent,and effluent streams of the processes in an attempt to determine the source of the toxicity.Total cost to date of$17,737.50. No red flags were discovered through testing that would indicate a toxicity failure and the sampling results were similar to historical sampling results. 3. Wieland has contracted environmental remediation companies to empty and clean the cooling water tanks and pits at a cost of$45,706.45. 4. Wieland has started adding bentonite clay and activated carbon to the process to absorb any toxins and aid in flocculation.Cost$4,090.00.Activated carbon trials have been concluded to have zero effect on toxicity and have been discontinued since March 2022. S. Wieland has completed construction and installation of an additional waste water treatment plant which utilizes an ion exchange resin to remove copper at a cost of$529,751.27.Since fully commissioning the new WWTP Wieland has passed toxicity. 6. Closed all blow downs from machinery influents and instead pump to totes.Then send out totes via tanker trucks to segregate the cooling water only in our WWTP and sample(no changes,still failed toxicity). 7. Wieland has consulted with leading water treatment engineers in our area for help in determining the source of the toxicity,and so far all are at a loss as to the cause. 8. April 25, 2022,new WWTP construction completed and system was operational. 9. May 2022,began system optimization on new WWTP. 10. On May 25, 2022,received notification from Meritech Laboratories that Outfall 003 failed Toxicity at 67.5%for May's sampling which was a big improvement compared to April's results of 11.25%. 11. June 22,2022,Wieland received notification from Meritech Laboratories that Outfall 003 passed toxicity at 90%for Junes sampling. Wieland will continue to utilize all available resources to determine the source of the toxicity in Outfall 003 so the proper corrective actions can be implemented.Wieland hopes NCDEQ is satisfied with our actions taken and will approve our request for remission. If you have any questions please feel free to call me at(336)445-4526. Best Re rrd ony finkle Environmental & Facilities Supervisor DocuSign Envelope ID:79DCB858-30154FDC-9A2F-7843242AA91A JUSTIFICATION FOR REMISSION REQUEST Case Number: TX-2022-0008 County: Stokes Assessed Party: Wieland Copper Products LLC Permit No. (if applicable): NC0035173 Amount Assessed: 3,073.88 Please use this form when requesting remission of this civil penalty. You must also complete the "Request For Remission. Waiver ofR ght to an Administrative Hearing and Stipulation o Facts" form to request remission of this civil penalty. You should attach any documents that you believe support your request and are necessary for the Director to consider in evaluating your request for remission. Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty assessment document. Pursuant to N.C.G.S. § 14313-282.1(c), remission of a civil penalty may be granted only when one or more of the following five factors applies. Please check each factor that you believe applies to your case and provide a detailed explanation, including copies of supporting documents, as to why the factor applies (attach additional pages as needed). (a) one or more of the civil penalty assessment factors in N.C.G.S. 14313-282 1 N were wrongfully pplied to the detriment of the petitioner (the assessment factors are listed in / the civil penalty assessment document); +' (b) the violator promptly abated continuing environmental damage resulting from the violation (i.e., explain the steps that you took to correct the violation and prevent future / occurrences); (c) the violation was inadvertent or a result of an accident (i.e., explain why the violation was unavoidable or something you could not prevent or prepare for); (d) the violator had not been assessed civil penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the remaining necessary remedial actions (i.e., explain how payment of the civil penalty will prevent you from performing the activities necessary to achieve compliance). EXPLANATION: DocuSign Envelope ID:79DCB858-30154FDC-9A2F-7843242AA91A STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY COUNTY OF STOKES IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN OF CIVIL PENALTIES AGAINST ) ADMINISTRATIVE HEARING AND STIPULATION OF FACTS Wieland Copper Products LLC ) NPDES PERMIT NO. NC0035173 ) CASE NO. TX-2022-0008 Having been assessed civil penalties totaling$3 073.88 for violation(s)as set forth in the assessment document of the Director of the Division of Water Resources dated June 21, 2022,the undersigned, desiring to seek remission of the civil penalties, does hereby waive the right to an administrative hearing in the above-stated matter and does stipulate that the facts are as alleged in the assessment document. The undersigned further understands that all evidence presented in support of remission of this civil penalty must be submitted to the Director of the Division of Water Resources within 30 days of receipt of the notice of assessment. No new evidence in support of a remission request will be allowed after 30 days from the receipt of the notice of assessment. /J This the d day of ��� 20 190 SI U ADDRESS o � fiAjtgKLC) IJC r e�70 � TELEPHONE