NC0070637_Permit (Issuance)_20140430

NPDES DOCUMENT SCANNING COVER SHEET
NC0070637
Kurz Transfer Products WWTP
NPDES Permit:
Document Type:
Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File - Historical
Renewal Application
Speculative Limits
Instream Assessment (67b)
Environmental Assessment (EA)
Permit
History
Document Date:
April 30, 2014
This documeat is printed on reuses paper - igrtzore any
content on the reverse side

ATA
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory John E. Skvarla, III
Governor Secretary
April 30, 2014
Mr. Greg Dellinger, EHS Manager
Kurz Transfer Products, LP
3200 Woodpark Boulevard
Charlotte, NC 28206
Subject: Issuance of NPDES Permit NC0070637
Kurz Transfer Products WWTP
Davidson County
Dear Mr. Dellinger:
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant
to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as
subsequently amended).
This final permit contains the following changes to its terms from those found in the draft permit sent to
you on February 12, 2014:
• A footnote stating limits and monitoring requirements for Total Residual Chlorine applied only if
chlorine was added for disinfection was erroneously removed within the draft. The footnote has
been replaced in the final permit document.
• Section A. (2.), regarding outfall 002 has been removed from the permit. It has been confirmed that
the facility's boiler blowdown wastewater does not discharge to surface waters.
You are reminded of the new condition requiring electronic reporting of discharge monitoring report
(DMR) data using the Division's eDMR internet application. This new requirement will become
effective on March 1, 2015.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty
(30) days following receipt of this letter. This request must be in the form of a written petition,
conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of
Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless
such demand is made, this decision shall be final and binding.
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Phone: [phone] \Internet: www.ncwaterquality.org
An Equal Opportunity 1 Affirmative Action Employer — Made in part by recycled paper

Mr. Greg Dellinger
NC0070637 Permit Renewal 2014
p. 2
Please note that this permit is not transferable except after notice to the Division. The Division may
require modification or revocation and reissuance of the permit. This permit does not affect the legal
requirements to obtain other permits which may be required by the Division of Water Resources or
permits required by the Division of Land Resources, the Coastal Area Management Act or any other
Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Bob Sledge at telephone number (919)
807-6398, or via e-mail at [e-mail].
Thomas A. Reeder
cc: Central Files
Winston-Salem Regional Office/Water Quality
NPDES File

Permit NC0070637
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER RESOURCES
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provisions of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Kurz & Partners, L.P.
is hereby authorized to discharge wastewater from a facility located at
Kurz Transfer Products
4939 North NC Highway 150
Lexington
Davidson County
to receiving waters designated as Reedy Creek in the Yadkin -Pee Dee River Basin
in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts
I, II, III, and IV hereof.
This permit shall become effective June 1, 2014.
This permit and authorization to discharge shall expire at midnight on May 31, 2019.
Signed this day April 30, 2014.
2
inas A. Reeder, Director
ivision of Water Resources
By Authority of the Environmental Management Commission
Page 1 of 6

Permit NC0070637
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby
revoked. As of this permit issuance, any previously issued permit bearing this number is no longer
effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the
permit conditions, requirements, terms, and provisions included herein.
Kurz & Partners, L.P.
is hereby authorized to:
1. Continue to operate a 0.0015 MGD wastewater treatment facility consisting of the following
components:
• Recirculating sand filter
• 1500-gallon septic tank
• Dosing tank
• Chlorine contact tank
This facility is located at Kurz Transfer Products, 4939 North NC Highway 150, in Lexington, in
Davidson County, and
2. Discharge from said treatment works at the location specified on the attached map into Reedy
Creek, which is classified as WS-IV waters in the Yadkin -Pee Dee River Basin.
Page 2 of 6

Permit NC0070637
PART I
A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration, the
Permittee is authorized to discharge domestic wastewater from outfall(s) serial number 001. Such
discharges shall be limited and monitored) by the Permittee as specified below:
•EFFLUENT CHARACTERISTICS;
Parameter Code:
i' LIMITS
MONITORING REQUIREMENT
Monthly
Average
DaiIV.` '
Maximum .
# Measure"men u'
Frequency _ '
i ' ~ Sample'
' Type, • ,•'
I �Samplef
:. kQ ation?
Flow 50050
0.0015 MGD
Weekly
Instantaneous
I or E
BOD, 5 day, 20°C C0310
30.0 mg/I
45.0 mg/1
2/Month
Grab
E
Total Suspended Solids C0530
30.0 mg/I
45.0 mg/1
2/Month
Grab
E
NH3 as N C0610
Monthly
Grab
E
pH 00400
> 6.0 and < 9.0 standard units
2/Month
Grab
E
Total Nitrogen (NO2 + NO3 + TKN) C0600
Quarterly
Grab
E
Total Phosphorus C0665
Quarterly
Grab
E
Total Residual Chlorine3 50060
28.0 pg/I
2/Week
Grab
E
Temperature °C 00010
Weekly
Grab
E
Notes:
1. No later than March 1, 2015 (270 days from the effective date of this permit), begin submitting
discharge monitoring reports electronically using NC DWR's eDMR application system. See
Condition A. (3.).
2. Sample locations: E — Effluent, I — Influent
3. The Division shall consider all effluent TRC values reported below 50 µg/L to be in compliance with the
permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina
certified laboratory (including field certified), even if these values fall below 50 µg/L.
There shall be no discharge of floating solids or foam visible in other than trace amounts.
A. (2.) NUTRIENT REOPENER FOR HIGH ROCK LAKE
This permit may be reopened and modified to implement nutrient requirements in accordance with any
future TMDL and/or nutrient management strategy for High Rock Lake.
Page 3 of 6

Permit NC0070637
A. (3.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS
Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs)
and specify that, if a state does not establish a system to receive such submittals, then permittees must
submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates
that these regulations will be adopted and is beginning implementation in late 2013.
NOTE: This special condition supplements or supersedes the following sections within Part II of this
permit (Standard Conditions for NPDES Permits):
• Section B. (11.)
• Section D. (2.)
• Section D. (6.)
• Section E. (5.)
Signatory Requirements
Reporting
Records Retention
Monitoring Reports
1. Reporting [Supersedes Section D. (2.) and Section E. (5.) (a)1
Beginning no later than 270 days from the effective date of this permit, the permittee shall begin
reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge
Monitoring Report (eDMR) internet application.
Monitoring results obtained during the previous month(s) shall be summarized for each month and
submitted electronically using eDMR. The eDMR system allows permitted facilities to enter
monitoring data and submit DMRs electronically using the internet. Until such time that the state's
eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation
(CROMERR), permittees will be required to submit all discharge monitoring data to the state
electronically using eDMR and will be required to complete the eDMR submission by printing,
signing, and submitting one signed original and a copy of the computer printed eDMR to the
following address:
NC DENR / DWR / Information Processing Unit
ATTENTION: Central Files / eDMR
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the
facility being physically located in an area where less than 10 percent of the households have
broadband access, then a temporary waiver from the NPDES electronic reporting requirements may
be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1,1.1, 2, 3)
or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the
mailing address above.
Requests for temporary waivers from the NPDES electronic reporting requirements must be
submitted in writing to the Division for written approval at least sixty (60) days prior to the date the
facility would be required under this permit to begin using eDMR. Temporary waivers shall be
valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted
electronically to the Division unless the permittee re -applies for and is granted a new temporary
waiver by the Division.
Page 4 of 6

Permit NC0070637
A. (3.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS, continued
Information on eDMR and application for a temporary waiver from the NPDES electronic reporting
requirements is found on the following web page:
http://portal.ncdenr.org/web/wq/adminJbog/ipu/edmr
Regardless of the submission method, the first DMR is due on the last day of the month following
the issuance of the permit or in the case of a new facility, on the last day of the month following the
commencement of discharge.
2. Signatory Requirements [Supplements Section B. (11.) (b) and supersedes Section B. (11.) (d)1
All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part
II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II,
Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR
reporting purposes.
For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user
account and login credentials to access the eDMR system. For more information on North
Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit
the following web page:
http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr
Certification. Any person submitting an electronic DMR using the state's eDMR system shall
make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF
CERTIFICATION WILL BE ACCEPTED:
"I certify, under penalty of law, that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qual fed personnel
properly gather and evaluate the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and belief, true, accurate,
and complete. I am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing violations."
3. Records Retention [Supplements Section D. (6.)1
The permittee shall retain records of all Discharge Monitoring Reports, including eDMR
submissions. These records or copies shall be maintained for a period of at least 3 years from the
date of the report. This period may be extended by request of the Director at any time [40 CFR
122.41].
Page 5 of 6

Permit NC0070637
Kurz Transfer Products WWTP
USGS Quad Name: Welcome
Receiving Stream: Reedy Creek
Stream Class: WS-IV
Subbasin: Yadkin- Pee Dee - 030704
Lat.: 35°54'47"
Long.: 80°19'50"
North
NPDES Permit NC0070637
Davidson County
Page 6 of 6

Sledge, Bob
From:
Sent:
To:
Cc:
Subject:
Carter, Jenifer
Monday. February 24, 2014 9:53 AM
Sledge, Bob
Basinger. Corey
RE: Kurz Transfer Products
I've never been involved in the decision to require fecal monitoring, or not, in this permit. I'd just stick with whatever
the current policy is on that, for consistency's sake. If it needs to be added to the permit, the rationale for the change
should be included, as I'm sure they would be asking if it wasn't.
I personally don't have a problem with discharge 002 being removed. The discharge is directed (with a berm) so that it
cannot make it to the only storm drain in the area. There were pH exceedences in 2007 and 2008, but they have
installed a new boiler since then and have not had any problems controlling the pH since then. I have cc'd Corey on my
response and will let comment if he wants to.
Thanks for checking.
lenifer
Before printing this email, please consider your budget and the enviromnent.
Ifyou must print, please prinl only what you need and save ink %%ith the free );co -Font.
NC DENR Winston-Salem Regional Office
Division of Water Resources
585 Waughtown Street
Winston-Salem, NC 27107
Voice: [phone]
FAX: [phone]
E-mail correspondence to and from this address may be subject to the
North Carolina Public Records Law and may be disclosed to third parties.
From: Sledge, Bob
Sent: Friday, February 21, 2014 2:26 PM
To: Carter, Jenifer
Subject: Kurz Transfer Products
Hi Jenifer,
I know you're out as I type this, but when you have a moment upon your return, can you get back in touch with me
regarding this permit (NC0070637)?
I goofed up on at least two counts as I rushed to get the permit out to notice. I saw that it had chlorine contact as a
treatment unit and assumed it was used. This is one of the few permits out there that has no fecal monitoring because
the receiving stream provides sufficient dilution. At one time, I thought we were going to do away with that notion.
Disinfection just seems like the right thing to do these days ... Anyway, I'll fix that for the footnotes to be included like
in previous permits.
The second thing was that I missed the permittee's request to have outfall 002 (boiler blowdown) removed from the
permit. They seem to state that it discharges on the ground away from any conveyance and nothing gets to surface
waters. What do you think about this? Is there no discharge to surface waters? Are they good doing whatever they're
doing? In your 2012 inspection, you stated you witnessed the discharge, but didn't mention that it didn't need to be
permitted. Mr. Dellinger believes you know all about this and can help me do the right thing in the permit.
Thank you, and welcome back to the office.
Bob
Bob Sledge
Environmental Specialist
Compliance & Expedited Permits Unit
NC Division of Water Resources
[e-mail]
[phone]
E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be
disclosed to third parties.
2

I�CDE
ATA
North Carolina Department of Environment and Natural Resources
Division of Water Resources
Water Quality Programs
Pat McCrory Thomas A. Reeder John E. Skvarla, HI
Governor Director Secretary
MEMORANDUM
To:
From:
Subject:
February 12, 2014
Eric Hudson, P.E. +9.35 r /-
NC DENR / DWR / PWSiegional Engineer
Winston-Salem Regional Office
Bob Sledge4
Compliance & Expedited Permitting Unit
Review of Draft NPDES Permit NC0070637
Kurz Transfer Products
Davidson County
Z i f 7c%r 4
Please indicate below your agency's position or viewpoint on the draft permit and return this form by
March 14, 2014. If you have any questions on the draft permit, please contact me at [phone] or
via e-mail at [e-mail].
RESPONSE: (Check one)
Concur with the issuance of this permit provided the facility is operated and maintained properly,
the stated effluent limits are met prior to discharge, and the discharge does not contravene the
designated water quality standards.
Concurs with issuance of the above permit, provided the following conditions are met:
Opposes the issuance of the above permit, based on reasons stated below, or attached:
Signed
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St Raleigh, North Carolina 27604
Phone: [phone]FAX [phone]
Internet wtwr.ncwaterquality.org
An Equal opportunity 1 Affirmative Mien Employer
/
Date: 2 i /2 y o f
One
Nori thCarolina
uturally

42008346 J000466638
AFFIDAVIT OF PUBLICATION
STATE OF NORTH CAROLINA LEXINGTON, NC February 13, 2014
DAVIDSON COUNTY
I, Lynn Bowers OF THE DISPATCH, A NEWSPAPER PUBLISHED IN THE CITY OF LEXINGTON, COUNTY AND STATE
AFORESAID, BEING DULY SWORN, SAYS THE FOREGOING LEGAL OF WHICH THE ATTACHED IS A TRUE COPY,
WAS PUBLISHED IN SAID NEWSPAPER ONCE, BEGINNING THE 13th DAY OF February, 2014.
PUBLICATION FEE: $ 115.86
T)okkyu
(SEAL)
SWORORE ME, THIS IL3
MY COMMISSION EXPIRES
Ad Copy:
Public Notice
North Carolina
Environmental Management
Commission/NPDES Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
Notice of Intent to Issue a
NPDES Wastewater Permit
The North Carolina
Environmental Management
Commission proposes to issue
a NPDES wastewater
discharge permit to the
person(s) listed below. Written
comments regarding the
proposed permit will be
accepted until 30 days after the
publish date of this notice. The
Director of the NC Division of
Water Resources (DWR) may
hold a public hearing should
there be a significant degree of
public interest. Please mail
comments and/or information
requests to DWR at the above
address. Interested persons
may visit the DWR at 512 N.
Salisbury Street, Raleigh, NC
to review information on file.
Additional information on
NPDES permits and this notice
may be found on our website:
http://portal.ncdenr.org/web/wq/
swp/ps/npdes/calendar, or by
calling [phone]. Kurz
Transfer Products, L.P.
requested renewal of permit
NC0070637 for the Kurz
Transfer Products WWTP in
Davidson County; this
4-/6,--c9cgo
permitted discharge is treated
wastewater to Reedy Creek in
the Yadkin -Pee Dee River
Basin. The Norfolk Southern
Railway Company requested
renewal of permit NC0029246
for the Spencer Yard WWTP in
Davidson County; this
permitted discharge is treated
industrial wastewater to South
Potts Creek in the Yadkin Pee -
Dee River Basin. Wilderness -
NC, Inc. requested renewal of
permit NC0023604 for its
Lumber Plant in Davidson
County; this permitted
discharge is treated
wastewater to an unnamed
tributary to Flat Swamp Creek
in the Yadkin -Pee Dee River
Basin.
February 13, 2014

FACT SHEET FOR EXPEDITED PERMIT RENEWALS
This form must be completed by Permit Writers for all expedited permits which do not require
full Fact Sheets. Expedited permits are generally simple 100% domestics (e.g., schools, mobile
home parks, etc) that can be administratively renewed with minor changes, but can include
facilities with more complex issues (Special Conditions, 303(d) listed water, toxicity testing,
instream monitoring, compliance concerns).
Basic Information for Expedited Permit Renewals
I
Permit Writer/Date
Bob Sledge 2/1112014 0 p fro?
Permit Number
NC0070637 /
Facility Name
Kurz Transfer Products
Basin Name/Sub-basin number
Yadkin -Pee Dee 030704
Receiving Stream
Reedy Creek
Stream Classification in Permit
WS-IV
Does permit need Daily Max NH3 limits?
No
Does permit need TRC limits/language?
Already included
Does permit have toxicity testing?
No
Does permit have Special Conditions?
Biocide condition. Added eDMR condition
and High Rock Lake reopener
Does permit have instream monitoring?
No
Is the stream impaired (on 303(d) list)?
No
Any obvious compliance concerns?
No
Any permit mods since last permit?
No
Current expiration date
May 31, 2014
New expiration date
May 31, 2019
Comments received on Draft Permit?
Yes See below
An error was made in the drafting of the permit. The footnote was removed that noted TRC
monitoring and limit were only effective if chlorine was added for disinfection. The permit writer
noted a chlorine contact chamber in the facility description and assumed chlorine was used. This
is not true. While the facility has the means to introduce chlorine to disinfect, it does no do so
because it is not required to do so. The relatively small discharge goes to a relatively large
stream, and the dilution provided is so great that monitoring and limits for fecal coliform are not
required. With no requirement to kill bacteria, the facility does not disinfect the effluent.
Therefore, the footnote has been reinstituted in the final version of the permit.
Additionally, the boiler blowdown discharge (002) has been removed from the permit, along with
the associated biocide condition. Boiler blowdown wastewater is still produced, but its flow is
onto the ground, and is directed away from any storm drains on the site. None of the discharge
reaches surface waters. The facility has requested this change for many years. There is concern
about how such an activity may need to be permitted, but it is clear that no surface water
discharge occurs that would require NPDES permit coverage. The responsibility for any other
form of permit coverage is in the hands of the permittee.

Stamping Foils • Stamping Machines • Stamping Foil TechnologyKUH
:.
November 25, 2013
Mrs. Wren Thedford
NC DENR /DWR/NPDES Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
DEC 022013
DENR-WATER QALL/YSOURCE
BRANCH
KURZ Transfer Products, L.P.
3200 Woodpark Boulevard
Charlotte, NC 28206
Tel: [phone]
Tel: [phone]
04-927-3701
et: www.kurzusa.com
RE: NPDES Permit Renewal (NC0070637) Kurz Transfer Products, Lexington NC
Dear Mrs. Thedford,
Enclosed please find one original and two copies of the NPDES permit renewal
application for Kurz Transfer Products LP. Our facility is located at 4939 North NC Hwy
150 Lexington, NC 27295 (Davidson County). Since our latest permit renewal there are
no changes. I would, however, request that the boiler blow down requirements be
removed from our permit. The boiler blow down is on our property and does not
discharge to Reedy Creek. I have included a statement in the permit application that
describes our sludge management practices. We pump our septic tank annually using a
locally licensed septic pump and hauler.
Please call me if you require further information. I can be best reached at my cell phone
704-560-8290.
Respectfully yours,
Greg Dellinger
EHS Manager
Kurz Transfer Products, LP
i

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Mail the complete application to:
N. C. DENR / Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit Number
1. Contact Information:
NC0070637
Please print or type.
Owner Name Kurz Transfer Products, LP
Facility Name Kurz Transfer Products
Mailing Address 3200 Woodpark Blvd
City Charlotte
State / Zip Code NC 28206
Telephone Number 704-927-3851
Fax Number n/a
e-mail Address [e-mail]
2. Location of facility producing discharge:
Check here if same as above 0
Street Address or State Road 4939 North NC Hwy 150
City
State / Zip Code
County
Lexington
NC 27295
Davidson
3. Operator Information:
Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the
Operator in Responsible Charge or ORC)
Name Greg Dellinger
Mailing Address 4939 North NC Hwy 150
City Lexington
State / Zip Code NC 27295
Telephone Number 336-397-1724
Fax Number n / a
4. Ownership Status:
Federal 0
State 0
Private ® Public ❑
Page 1 of 5
C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
5. Standard Industrial Classification (SIC) code(s): 2754
6. Number of employees: 100
7. Describe the treatment system List all installed waste treatment components with capacities,
describe the processes that generate wastewaters. If the space provided is not sufficient attach a
separate sheet of paper with the system description.
Domestic flow from 12 toilets to a septic tank. Heavies fall into the tank, liquid flows to
a recirculation/pump tank. (Septic tank Heavies are pumped annually by a licensed
Septic Tank Hauler). The recirculation/pump tank waste water is pumped (10 minutes of
run time every 2 hours) through a sand filter bed and is gravity fed back to the
recirculation/pump tank. The water then enters the discharge tank. As water rises in
the discharge tank it enters the discharge pipe and gravity flows to Reedy Creek.
8. Is facility covered under federal effluent limitation guidelines? No X Yes
If yes, specify the category?
9. Principal product(s) produced: Hot and Cold Stamping Foil
Principal raw material(s) consumed: Polyester, solvents, waxes, resins
Briefly describe the manufacturing process(es):
Rolls of polyester are coated in a gravure printing machine with mixtures of waxes, resins and
lacquers. The rolls of polyester are then coated in a vacuum chamber with a thin layer of aluminum.
The finished roll is cut to customer specific lengths and widths and placed on cores. The final product
shipped to our customer is a metaled, colored polyester foil that our customers stamp onto items
such as greeting cards, book covers, cosmetics containers, or other items needing decoration.
There is no contact water in our manufacturing process. We use closed loop steam lines for heating
product. We have a boiler onsite (fueled by natural gas). The boiler is blown down 3 times per week.
The blow down is onto our property. It does not discharge into Reedy Creek. The blow down point is
more than 300 feet from Reedy Creek.
Page 2 of 5
C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
10. Amount of principal product produced or raw material consumed
ist speci j cc amounts consumed and/ or units o f production over the last three years)
Product Produced or Raw Material
Consumed
(AVERAGE)
Product Produced or Raw Material
Consumed
(PEAK)
per Day
10,883 lbs. polyester (based on 30 day)
13,333 lbs. polyester (based on30 day)
per Month
325,000 lbs. polyester
400,000 lbs. polyester
per Year
3,900,000 lbs. polyester
4,800,000 lbs. polyester
11. Frequency of discharge: Continuous ❑ Intermittent
If intermittent:
Days per week discharge occurs: each day Duration: holding tank treated
water spills into discharge pipe throughout the day. It varies with the toilet use.
12. Types of wastewater discharged to surface waters only
Discharge
Flow
(GALLONS PER DAY)
Sanitary - monthly average
1200 GAL (100 employee x 12 gal/day)
Utility water, etc. -monthly average
20 gallons each blow down (20 gal x 156 (3 x 52
weeks) = 3,120 gal/year / 12 = 260 GAL
Process water - monthly average
No process water or contact water
Stormwater - monthly average
varies
Other - monthly average
Explain:
n/a
Monthly Average
total discharge (all types)
1460
13. Number of separate discharge points: 2 Outfall Identification number(s) 2
14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including
latitude and longitudes
Reedy Creek
The boiler blow down does not discharge into Reedy Creek. It appears on our current permit
this way but in reality doesn't discharge into the creek.
Page 3 of 5
C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data [for new or proposed discharges]
Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour
composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average.
If only one analysis is reported, report as daily maximum.
NOTE: Permittees requesting renewal should complete the table ONLY for the parameters
current! u monitored. Summarize the vast 3 nears of effluent data.
Parameter
Daily
Maximum
Monthly
Average
Units of
Measurement
Biochemical Oxygen Demand (BOD5)
17.44
10.59
Mg/L
Chemical Oxygen Demand (COD)
n/a
n/a
n/a
Total Organic Carbon
n/a
n/a
n/a
Total Suspended Solids
10.40
7.26
Mg/L
Ammonia as N
n/a
20.67
Mg/L
Temperature (Summer)
26
17.42
Celsius
Temperature (Winter)
23
17.42
Celsius
pH
7.8
6.69
pH
Fecal Coliform (If sanitary waste is
present)
n/ a
n/ a
n/a
Total Residual Chlorine (if chlorine is
used)
n/a
n/a
n/a
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable):
Type
Permit Number Type Permit Number
Hazardous Waste (RCRA) NCD 116001280 NESHAPS (CAA) 06542T20
UIC (SDWA) Ocean Dumping (MPRSA)
NPDES NC0070637 Dredge or fill (Section 404 or CWA)
PSD (CAA) 06542T20 Other
Non -attainment program (CAA)
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
Zero contact water. The facility only has domestic flow from 12 toilets.
Page 4 of 5
C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
18. Is this facility located on Indian country? (check one)
Yes 0 No X
19. Applicant Certification
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Greg Dellinger, EHS Manager, Kurz Transfer Products
Printed name of Person Signing Title
)16-•_ iLs61:
Signature pplicant
Date
(1 _ as--13
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable
by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section
1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both,
for a similar offense.)
Page 5 of 5
C-MI 10/08

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