NC0070637_Permit (Issuance)_20040728

NPDES DOCUMENT !;CANNIN` COVER SHEET
NPDES Permit:
NC0070637
Kurz Transfer Products WWTP
Document Type:
Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File - Historical
Renewal Application
Speculative Limits
Instream Assessment (67b)
Environmental Assessment (EA)
Permit
History
Document Date:
July 28, 2004
This document is printed on reuse paper - igrzore any
content cm the resrerse side

Michael F. Easley, Governor
State of North Carolina
William G. Ross, Jr., Secretary
Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
July 28, 2004
Mr. Willie Ramey
Kurz Transfer Products
4939 North NC Highway 150
Lexington, North Carolina 27292
Dear Mr. Ramey:
Subject: Issuance of NPDES Permit
NC0070637
Kurz Transfer Products
Davidson County
Division personnel have reviewed and approved your application for renewal of the subject
permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or
as subsequently amended).
This final permit includes no major changes from the draft permit sent to you on May 26, 2004.
This permit includes a TRC limit that will take effect on March 1, 2006. If you wish to install
dechlorination equipment, the Division has promulgated a simplified approval process for such projects.
Guidance for approval of dechlorination projects is attached.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty
(30) days following receipt of this letter. This request must be in the form of a written petition,
conforming to Chapter 150E of the North Carolina General Statutes, and filed with the Office of
Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such
demand is made, this decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The Division
may require modification or revocation and reissuance of the permit. This permit does not affect the
legal requirements to obtain other permits which may be required by the Division of Water Quality or
permits required by the Division of Land Resources, the Coastal Area Management Act or any other
Federal or Local governmental permit that may be required. If you have any questions concerning this
permit, please contact Toya Fields at telephone number [phone], extension 551.
Sincerely,
ORIGINAL SIGNED BY
Tom Belnick
Alan W. Klimek, P.E.
cc: Central Files
Winston Salem Regional Office/Water Quality Section
NPDES Unit
North Carolina Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
[phone]
FAX [phone]
On the Internet at http://h2o.enr.state.nc.us/

Permit # NC0070637
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina
Environmental Management Commission, and the Federal Water Pollution Control Act, as amended,
Kurz & Partners, L.P.
is hereby authorized to discharge wastewater from a facility located at
Kurz Transfer Products
4939 North NC Highway 150
Lexington
Davidson County
to receiving waters designated as Reedy Creek in the Yadkin -Pee Dee River Basin in
accordance with effluent limitations, monitoring requirements, and other conditions set forth
in Parts I, II, III, and IV hereof.
This permit shall become effective August 1, 2004.
This permit and authorization to discharge shall expire at midnight on May 31, 2009.
Signed this day July 28, 2004.
ORIGINAL SIGNED BY
Tom Belnick
Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Permit No. NC0070637
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit
issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to
operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included
herein.
Kurz & Partners, L.P. is hereby authorized to:
1. Continue to operate a 0.0015 MGD wastewater treatment facility consisting of the
following components:
• Recirculating sand filter
• 1500-gallon septic tank
• Dosing tank
• Chlorine contact tank (Outfall 001)
• Discharge boiler blowdown (Outfall 002)
Located at Kurz Transfer Products, 4939 North NC Highway 150, Lexington, Davidson
County, and
2. Discharge from said treatment works at the location specified on the attached map into
Reedy Creek, which is classified as WS-IV waters in the Yadkin -Pee Dee River Basin.

Kurz Transfer Products - NC0070637
USGS Quad Name: Welcome
Receiving Stream: Reedy Creek
Stream Class: WS-IV
Subbasin: Yadkin- Pee Dee - 030704
001: Lat.: 35°54'47"
Long.: 80°19'50"
002: Lat.: 35°54'50"
Long.: 80°19'58"
Facility
Location
North
Not to SCALE

Permit No. NC0070637
A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is
authorized to discharge domestic wastewater from outfall(s) serial number 001. Such discharges shall be limited
and monitored by the Permittee as specified below:
EFFLUENT
CHARACTERISTIC$
LIMITS
MONITORING Rr1`t-- LTXI EMENTS
�nthly
rerage
e .
Avery
DaIly
Maximum
Measurement
Frequency
+
'Sample
Location
, .,
Flow
0.0015 MGD
Weekly
Instantaneous
I or E
BOD, 5 day, 20°C
30.0 mg/1
45.0 mg/1
2/Month
Grab
E
Total Suspended Solids
30.0 mg/1
45.0 mg/1
2/Month
Grab
E
NH3 as N
Monthly
Grab
E
pH'
2/Month
Grab
E
Total Nitrogen
(NO2 + NO3 + TKN)
Quarterly
Grab
E
Total Phosphorus
Quarterly
Grab
E
Total Residual Chlorine2
28.0 µg/1
2/Week
Grab
E
Temperature °C
Weekly
Grab
E
Notes:
* Sample locations: E - Effluent, I - Influent
1. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
2. Limit takes effect March 1, 2006. The limit and monitoring requirements only apply if chlorine is used for
disinfection.
There shall be no discharge of floating solids or foam visible in other than trace amounts.

Permit No. NC0070637
A (2). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is
authorized to discharge boiler blowdown from outfall(s) serial number 002. Such discharges shall be limited and
monitored by the Permittee as specified below:
EFFLUENT
CHARACTERISTICS
LIMITS
MONITORING REQUIREMENTS
Monthly
Average
Weekly
Average
r '
Measurement
Frequency
Sample
Type
Sample
Location*
Flow
Semi-annually3
Instantaneous
I or E
Total Residual Chlorines
Semi-annually3
Grab
E
Temperature °C2
Semi-annually3
Grab
E
pH
Between 6 and 9 s.u.
Semi-annually3
Grab
E
Notes:
* Sample locations: E - Effluent, I - Influent
1. Monitoring requirements apply only if chlorine is added to the treatment system.
2. The temperature of the effluent shall not cause an increase in the temperature of the receiving stream of more
than 2.8°C and in no case cause the ambient water temperature to exceed 29°C.
3. Monitoring shall be conducted semi-annually during the months of September and March.
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE DISCHARGE EXCEPT AS PRE -
APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS.
The Permittee shall obtain authorization from the Division prior to the use of any chemical additive in the
discharge. The Permittee shall notify the Director in writing at least ninety (90) days prior to instituting use of
any additional additive in the discharge which may be toxic to aquatic life (other than additives previously
approved by the Division). Such notification shall include completion of Biocide Worksheet Form 101 (if
applicable), a copy of the MSDS for the additive, and a map indicating the discharge point and receiving
stream.
There shall be no discharge of floating solids or foam visible in other than trace amounts.

Michael F. Easley, Governor
State of North Carolina
William G. Ross, Jr., Secretary
Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
MEMORANDUM
To:
From:
May 26, 2004
Lee Spencer
NC DENR / DEH / Regional Engineer
Winston-Salem Regional Office
Toya Fields
NPDES Unit
Subject: Review of NPDES Permit NC0070637
Kurz Transfer Products
Please indicate below your agency's position or viewpoint on the proposed permit modification
and return this form by June 26, 2004. If you have any questions on the proposed
modification, please contact me at the telephone number or e-mail address listed at the bottom
of this page.
RESPONSE: (Check one)
H••-****-----
Concur with the issuance of this permit provided the facility is operated and maintained
properly, the stated effluent limits are met prior to discharge, and the discharge does not
contravene the designated water quality standards.
Concurs with issuance of the above permit, provided the following conditions are met:
Opposes the issuance of the above permit, based on reasons stated below, or attached:
North Carolina Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
toya.fieldsPncmail.net - [phone] x551
FAX [phone]
On the Internet at http://h2o.enr.state.nc.us/

PUBLIC
NOTICE
STATE OF NORTH
CAROLINA
ENVIRONMENTAL
MANAGEMENT
COMMISSION/
NPDES UNIT
1617 MAIL
SERVICE CENTER
RALEIGH, NC
27699-1617
NOTIFICATION
OF INTENT TO
ISSUE A
NPDES
WASTEWATER
PERMIT
On the basis of thor-
ough staff review and
N (75 U application of NC Gen
.21,
4. Publiceral Statute 3
Law 92-500and
flM
Cr,cD other lawful standards
w� and regulations, the
c-D North Carolina Environ-
= mental Management
7 a• - Commission proposes
¢ to issue a National Pol-
lutant Discharge Elimi-
nation System (NPDES)
wastewater discharge
permit to the person(s)
listed below effective
45 days from the pub-
lish date of this notice.
Written comments re-
garding the proposed
permit will be accepted
until 30 days after the
publish date of this no -
tie. All comments re-
'ceivd prior to that
date are considered in
the final determinations
regarding the proposed
permit. The Director of
the NC Division of Wa-
ter Quality may decide
to hold a public meet-
ing for the purposed
permit should the Divi-
sion receive a signifi-
cant degree of public
interest.
Copies of the draft per-
mit and other support-
ing information on file
used to determine con-
ditions present in the
draft permit are availa-
ble upon request and
payment of the costs of
reproduction. Mail com-
ments and/or requests
for information to the
NC Division of Water
Quality at the above
address or call Ms. Va-
lery Stephens at (919)
733-5083, extension
520. Please include the
NPDES permit number
(attached) in any com-
munication. Interested
persons may also visit
the Division of Water
Quality at 512 N. Salis-
bury Street, Raleigh, NC
27604-1148 between
the hours of 8:00 a.m.
and 5:00 p.m. to review
information on file.
AFFIDAVIT OF PUBLICATION
STATE OF NORTH CAROLINA Lexington,N.C.
DAVIDSON COUNTY
Le-th kkns_
Kurz Transfer Products
(4939 North NC High-
way 150, Lexington, NC
27292) has applied for
renewal of NPDES per-
mit NC0070637 for its
WWTP ' in Davidson
County, This permitted
facility discharges
0.0015 MGD of treated
watewater to Reedy
Creek in the Yadkin -Pee
Dee River Basin. Cur-
rently BOD and total re-
sidual chlorine are wa-
ter ;quality limited. This
discharge may affect
future allocations in this
portion of the. Yadkin -
Pee Dee River Basin.
May 27, 2004.
2004
of THE DISPATCH, a newspaper published in the city of
Lexington, County and State aforesaid, being duly sworn, says the foregoing legal of
which the attached is a true copy, was published in said newspaper once the U
day of
Sworn to and subscribed before me, this
seANC4�r
• t :\-vOTAR)-•
a
•
1*.,,ON COS 41'
2004.
21
Publication Fee $ ' ) 7,95
day ,of
(Seal
gI2 16(P
My commission Mcpires

NORTH CAROLINA
FORSYTH COUNTY
AFFIDAVIT OF PUBLICATION
Before the undersigned, a Notary Public of said County and State, duly
commissioned, qualified, and authorized by law to administer oaths, pers nally
appeared D.H. Stanfield, who being duly sworn, deposes and says: that he is
Controller of the Winston-Salem Journal, engaged in the publishing of a newspaper
known as Winston-Salem Journal, published, issued and entered as second class mail
in the City of Winston-Salem, in said County and State: that he is authorized to
make this affidavit and sworn statement: that the notice or other legal advertisement,
a true copy of which is attached hereto, was published in Winston-Salem Journal on
the following dates:
May 29, 2004
and that the said newspaper in which such notice, paper document, or legal
advertisement was published was, at the time of each and every such publication, a
newspaper meeting all the requirements and qualifications of Section 1-597 of the
General Statues of North Carolina and was a qualified newspaper within the meaning
of Section 1-597 of the general statues of North Carolina.
This 1st day of June, 2004
1)1
(signature of p
bn making affidavit)
Sworn to and subscribed before me, this 1st day of June, 2004
Nota . Public
My Commission expires: September 28, 2005
�� \
OFFICIAL SEAL
�1 Notary Public, North Carolina //
.., ( COUNTY OF FORSYTH
KIMALEY JJOH yQG_s/,
My Commission Expires J
PUBLIC NOTICE
STATE OF NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSIONINPDES UNIT
1617 MAIL SERVICE CENTER
RALEIGH, NC 27699.1817
NOTIFICATION OF INTENT TO ISSUE
A NPDES WASTEWATER P1=RMIT
On the basis of thorough staff review and applimtion of NC General Stat-
ute 143.21, Public law 92-500 and other lawful standards and regula-
tions, the North Cardin Environmental Management Commission pro-
poses to issue a National Pollutant Discharge Elimination System
(NPDE6) wastewater discharge permit to the person(s) listed below ef-
fective 45 days from the publish date of this notice.
Written comments regarding the proposed permit will be accepted until
30 days after the publish date of this notice. Alt comments received prior
to that date are considered in the £nal determinations regarding the pro-
posed permit. The Director of the NC Division of Water Quality may de•
ride to hold a public meeting for the proposed permit should the Division
receive a significant degree of public interest.
Copies of the draft permit and other supporting information on file used
to determine condibons present in the draft permit are available upon in-
quest and payment of the costs of reproduction. Mail comments and/or
requests for informatdn to the NC Division of Water Quaity at the above
address or call Ms. Valery Stephens at (9t9) 733-5083, extension 520.
Please include the NPDES permit number (attached) in any communica-
lion. Interested persons may also visit the Division of Water Quality at
512 N. Salisbury Street, Raleigh, NC 27604-1148 between the hours of
8:00 a.m. and 5:00 p.m. to review information on file.
Kurz Transfer Products (4939 North NC Highway 150, Lexington, NC
27292) has applied for renewal of NPDES permit NC0070637 for its
WWTP in Davidson County. This permitted facility discharges 0.0015
MGD of treated wastewater to Reedy Creek in the Yadkin -Pee Dee River
Bash. Currently BCD and total residual chlorine are waterquaaty limited.
This discharge may affect future allocations in this portion of the Yadkin -
Pee Dee River Bash.
WSJ: May 29, 2004

05,17/2004 15:49 KURZ TRANSFER PRODUCTS LP 4 19197339919 NO.050 0002
NPDES PERMIT APPLICATION - SHORT FORM C-Manufacturing
For manufacturing or commercial facilities with a discharge <1 MGD
N. C. Department of Environment and Natural Resonxces
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
http://h2o.enr.state.nc.us/NPDES/
NPDES Permit Number
1. Contact Information:
Facility Name
Owner Name
Street Address
City
State / Zip Code
Telephone Number
Fax Number
e-mail Address
Operator Name
Street Address
City
State / Zip Code
County
Telephone Number
pNcoo7oss7
Please print or type
Kurz Transfer Products
Kurz & Partners, L.P.
4939 North NC Highway 150
Lexington
North Carolina,
(336) 397 - 1700
( 336) 397 - 1705
[e-mail]
Kurz Transfer Products, L.P.
4939 North NC HW'Y 150
Lexington
North Carolina, 27292
Davidson
336 -- 397 - 1700
2. Location of facility producing discharge:
Check here if same as above Ti
Facility Name (If different from above)
Street Address or State Road
City
State / Zip Code
County
3. Ownership Status:
Federal
State LIII
Private Public 0
4. Standard Industrial Classification (SIC) code(s):3497
5. Number of employees: 74
6. Principal product(s) produced: Coated and printed polyester film and foils.
Principal raw material(s) consumed: Various solvents.
7. Principal process(es): Rotogravure printing
Page 1 of 3 Version -08/03

05i17/2004 15:49 KURZ TRANSFER PRODUCTS LP 4 19197339919
NO.050 D003
NPDES PERMIT APPLICATION - SHORT FORM C-Manufacturing
For manufacturing or commercial facilities with a discharge <1 MGD
8. Amount of principal product produced or raw material consumed
List specific amounts consumed and/or units of production
Product Produced or Raw Material
Consumed
(AVERAGE)
Product Produced or Raw Material
Consumed
(PEAK)
per Day
8,442 pounds of solvent
8,442 pounds of solvent
per Month
253,258 pounds of solvent
253,258 pounds of solvent
per Year
3,039,101 pounds of solvent
3,039,101 pounds of solvent
9. Check here if discharge occurs all year © , or circle the mouths) when discharge occurs:
January February March April May June
July August September October November December
Days per week discharge occurs: 7 Days per week
NOTE: If the facility has separate discharge points (outfalls) or multiple industrial processes,
include a schematic diagram of wastewater flow at the facility.
10. Types of wastewater discharged to surface waters only
Discharge per operating month
Flow
(GALLONS PER OPERATING MONTH)
_.__..
Sanitary - monthly average
0.0007 MGD
Utility water, etc. - monthly average
NA
Process water - monthly average
NA
Monthly Average
total discharge (all types)
0.0007 MGD
11. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable):
ice► iLe Permit Number
Q None
UIC
nrpi Permit Number
Q Non -Attainment
CI Ocean Dumping
CJ NPDES NC 0070637 C1 Dredge/Fall Permits
PSD 0 RCRA NCD 116 001 280
NESHAPS Other Title V 04-029-00268
Page 2 of 3
Vessian -08/03

05/17/2004 15:49 KURZ TRANSFER PRODUCTS LP -) 19197339919
NO.050 P004
NPDES PERMIT APPLICATION - SHORT FORM C-Manufacturing
For manufacturing or commercial facilities with a discharge <1 MGD
12. Number of separate discharge points: 2
13.. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including
latitude and longitude):
_Outfall 001 - Reedy Creek, Outfall 002 - unnamed tributary to Reedy Creek
14. Do you add any chemicals that may be discharged? (Please list and explain source and
potential amounts.)
NO
15. Xs this facility located on Native American lands? (check one)
YES I I NO 0
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Willie T. Ramey, IV EHS Manager
Printed name of Person Signing Title
Vat
Signature of Applicant
Date
S1n/v9
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
relived to be maintained under Article 21 or regulations of the Environmental Manaarement Commission

FACT SHEET FOR EXPEDITED RENEWAL
Permit Number
fc,00)-663?-
c() V__. *Ps p a24 3 OC:rM
Facility Name
Reviewer
_'�
Basin/Sub-basin
03---p--a41.--
•
Receiving Stream
kEP C , us-
Is the stream impaired (listed on 303(d))?
tiC._
Is stream monitoring required?
00
Do they need NH3 limit(s)?
P®
Do they need TRC limit(s)?
y us Go FA-CLS c c
Z.
Do they have whole -effluent toxicity testing?
Are there special conditions?
f-e) ,50AG cib440
Any obvious compliance concerns?
Existing Expiration Date
a 0 A 7 off -
Proposed Expiration Date
'--c , v tj Cf
Miscellaneous Comments:
/rep-1-Q scit-e-ciu
71).-rhe_ ocArrFA---t-t—
icy,— 04
/Lat. Atau,-10--ij.- irk TKC 4,0 1-"V
/(4,40 fir✓ ‘PIC44
Circle one:
If expedited, is this a simpler permit or
DO NOT EXPEDITE
e?