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HomeMy WebLinkAboutNC0024333_Industrial User (CM-15)_20220523 -.4111 Monroe North Carolina May 20, 2022 RECEIVED Mr. Larry Allen IViAY EHS Manager 2 3 2022 ATI Allvac NCDEQ/DWR/NPDES 2020 Ashcroft Avenue Monroe,North Carolina 28110 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Allen: Please find enclosed herein Industrial User Permit CM-15 authorizing ATI Allvac to continue to discharge wastewater to the City of Monroe sewer system for further treatment at the City of Monroe Wastewater Treatment Plant through June 30, 2025 and specifying the conditions governing this discharge. All Significant Industrial permits are subject to review and approval by NCDWR PERCS Unit. Please review this permit carefully in order to meet all requirements. This IUP renewal/modification includes permit limit changes for Ammonia, Chromium, Cyanide, Fluoride,Nickel and Zinc. Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. § 52.051 WASTEWATER PERMITS. (I) Hearings. (1) Initial Adjudicatory Hearings. An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, a permittee/user assessed a civil penalty under § 52.999, or one issued an administrative order under § 52.120 shall have the right to an adjudicatory hearing before the POTW Director or other hearing officer appointed by the POTW Director upon making written demand, identifying the specific issues to be contested, to the POTW Director within 30 days following receipt of the significant industrial user permit, civil penalty assessment, or administrative order. Unless such written demand is made, within the time specified herein, the action shall be final and binding and further appeal is barred. For modified permits, only those parts of the permit being modified may be adjudicated. The hearing officer shall make a final decision on the contested permit penalty, or order within 45 days y of the receipt of the written demand for a hearing. The POTW Director shall transmit a copy of the hearing Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. Should you require additional information please do not hesitate to contact me. Respectfully, Kevin Keesler Pretreatment Coordinator c: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\Industries\ATI Allvac City of Monroe • PO Box 69 • Monroe,NC 28111-0069 Tel: (704)282-4601 • Fax: (704)282-5764 www.monroenc.org City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-15 - 471 IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the City of Monroe Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Industry name,permittee: ATI Allvac Facility Located at Street Address: 2020 Ashcraft Avenue City Monroe State,Zip North Carolina, 28110 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: July 1,2022 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2025 S�.'? O ' 2 2 Date Director of Water Resources Page:1 Effective Date:July 1,2022 IUP, Part I Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NC0024333 IUP Name: IUP Number: ATI Allvac CM-15 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2022 01,02 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30,2025 471 B. IUP History: Effective Date: Renewal or Modification: Description of modifications: 7/1/95 permit issued Date Modified 7/1/98 permit renewal Date Modified 6/29/01 Permit extension 10/1/01 Permit renewal;name change;dropped Silver on pipe 01.Limits changed on pipe 02 for BOD,Chromium,Nickel; dropped Cadmium,Mercury,Silver; changed monitoring frequency for pipe 02;changed verbiage in PART I(F) 1), PART II 17),PART II 29),PART III 1); added TTO limit for pipe 01,added PART III 7),changed verbiage for TTO; added Mo,Al monitor only. 7/1/04 Permit issued; changed description of discharge to include Hauled wastewater from Allvac Bakers facility, changed verbiage PART III 5. A Complete Permit modification History is required IUP#=>CM-15 Page: 2 Effective Date:July 1,2022 Effective Date: Renewal or Modification: Description of modifications: 1/1/07 Permit modification;changed detection limit for cyanide 7/1/07 Renewal and Mod. Permit issued;changed PART I B. heading;changed page 6 F)to G); changed verbiage in PART I G) 1.,2., 3.;changed verbiage in PART II 2.a), b),c); 10.; 13.; 16.;25.;27.;30.; changed verbiage in PART III 2.2.;2.3.; added PART 7.;changed PART 7.to 8. and changed verbiage;added PART III 9., 10., 11. changed monitoring 7/1/10 Renewal Permit issued; g frequency for flow;changed verbiage in PART I G) 7/1/13 Renewal Permit issued;name changed;changed TSS detection limit;changed monitoring frequency. 7/1/16 Renewal Permit issued 4/16/18 Modified Permit modified for Chromium and Nickel due to updated 471 production calculations. 5/3/19 Renewal and Mod. Permit issued;changed limits for Ammonia,Chromium,Cyanide, Fluoride,Nickel and Zinc. 7/1/22 Renewal and Mod. Permit issued;changed limits for Ammonia,Chromium,Cyanide, Fluoride,Nickel and Zinc. IUP#=>CM-15 Page: 2A Effective Date:July 1,2022 IUP, Part I Industrial User (IU) Specific Conditions C) Authorization Statement: 1) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Monroe. 2) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Chemical Precipitation Floculation pH adjust Sedimentation Spill Protection Filtration 3) The Permittee is hereby authorized to, if required by the City of Monroe and after receiving Authorization to Construct (A to C) from the City of Monroe, construct and operate additional pretreatment units as needed to meet final effluent limitations. D) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe#01,Description of Discharge: Process wastewater and hauled wastewater from the Allvac Bakers facility located at 1700 Teledyne Road Monroe,N.C. Pipe#02,Description of Discharge: Process and Domestic Wastewater, along with cooling tower blowdown and cooling water IUP#=>CM-15 Page: 3 Effective Date:July 1,2022 IUP, Part I Industrial User (IU) Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. See map Page 4A. IUP#_>CM-15 Page: 4 Effective Date:July 1,2022 -- —, ....• ,.._, ...'''' ..... m ri .., a ‘.7.• ,-_,,• — ru,,_-_,...-,:- .....,,•-•---- a - i . ••...,, _ . 1 _ „.... .. ..... ., ,/ '' ..."--,:. •A , \'; k••,,,w ,,;•,-,T,,,,-4::w:,,.",•,-•-, :; . . , -,...N,.„,.. A;;:'•.‘tOq.,A,-:,;,- '' ••••";; ;R•,.;;;'4')% v. , ii.• ., -.:1/ 'F,0/-1- ,4„',,1•'.,‘!'Ag.,'X':;%',\.'„/ r'',','•:, ,,:q.‘34.?,:* ,' ;I . .. • ;.,.•44.7.„`,/ .1,:a.,100,;• ,''• Az;\;;',F'',egh....:,,`K'' i// • .• :.e.' /1 - 11.:Mnk\l'C'.. 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C. ,/ CD• i if -11 lallifini i i 1) , . . ._. 5 1 1.1 ..'i•J`:-,•i.' 1'?,i)R'ii'''''''j'..;:*;I I i ..- / ,• ___ .., = ,,,„ _ ._ '•• ,v::: :N,'‘.;•';‘,;4. ,,,-- . .,'. ... .,',, ,,L.,',.,,,,,,,,,i. i • • 6 < '' vig., -•00,-;,,,v..4. 1 .../ . - i // . , 0 0 .....5 , • • IUP,Part I, Section F: Receiving POTW name=>City of Monroe IU name=>ATI Allvac Effluent Limits and Monitoring Requirements Receiving POTW NPDES#=>NC0024333 IUP#=> CM-15 Effective date for these Limits=>7/1/22 Pipe#_> 01 The permittee may discharge from this specific pipe Expiration date for these Limits=>6/30/25 40 CFR#=>471 number according to these specific dates,effluent if not applicable put N/A limits,and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow MGD MGD Daily Every sample Meter BOD mg/1 lbs/day TSS mg/I lbs/day Temperature Deg. C Deg. C pH 6 to 11 Std.Units 6 to 11 Std.Units 4/6 Months' 1/6 months G Other Parameters,Please list alphabetically Ammonia 23 mg/1 lbs/day 4/6 months 1/6 months C .5 mg/1 Chromium .14 mg/1 lbs/day 4/6 months 1/6 months C .010 mg/1 Cyanide .09 mg/1 lbs/day 4/6 months 1/6 months G .010 mg/1 Lead .15 mg/1 lbs/day 4/6 months 1/6 months C .005 mg/1 Nickel .33 mg/1 lbs/day 4/6 months 1/6 months C .010 mg/1 Zinc .48 mg/1 lbs/day 4/6 months 1/6 months C .010 mg/1 Fluoride 23 mg/1 lbs/day 4/6 months 1/6 months C or G .1 mg/1 mg/1 lbs/day TTO3 2.13 mg/1 1/6 months .010 mg/1 1 Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s) notes: 2 4/6 months shall be 4 sampling events consisting of 1 day each every 6 months.. IUP,PART I,Page: 5 3 See Part Ill 4. Effective Date:July 1,2022 IUP, Part I, Section F: Receiving POTW name=>City of Monroe IU name=>ATI Allvac Effluent Limits and Monitoring Requirements Receiving POTW NPDES#=>NC0024333 IUP#=> CM-15 Effective date for these Limits=>7/1/22 Pipe#_> 02 The permittee may discharge from this specific pipe Expiration date for these Limits=>6/30/25 40 CFR#=>471 number according to these specific dates, effluent if not applicable put N/A limits, and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow .124 MGD MGD Daily* Every sample Meter BOD mg/1 310 lbs/day 4/6 Months2 1/6 Months C 2.0 mg/1 TSS mg/1 310 lbs/day 4/6 Months 1/6 Months C 2.5 mg/1 Temperature Deg. C Deg. C pH 6 to 11 Std.Units 6 to 11 Std.Units 4/6 Months 1/6 Months G Other Parameters,Please list alphabetically Ammonia mg/1 24 lbs/day 4/6 months 1/6 Months C .5 mg/1 mg/1 lbs/day Chromium mg/1 .14 lbs/day 4/6 months 1/6 Months C .010 mg/1 Copper mg/1 .26 lbs/day 4/6 months 1/6 Months C .010 mg/1 Cyanide mg/1 .09 lbs/day 4/6 months 1/6 Months G .010 mg/1 Lead mg/1 .1 lbs/day 4/6 months 1/6 Months C .005 mg/1 mg/1 lbs/day Nickel mg/1 .34 lbs/day 4/6 months 1/6 Months C .010 mg/1 mg/1 lbs/day Zinc mg/1 .30 lbs/day 4/6 months 1/6 Months C .010 mg/1 Aluminum monitor only mg/1 4/6 months C .005 mg/1 Molybdenum monitor only mg/1 4/6 months C .005 mg/1 1 Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s)notes: 2 4/6 months shall be 4 sampling events consisting of 1 day each every 6 months. IUP,PART I,Page: 5A *The flow meter totalizer shall be recorded each day of discharge with the data submitted as required in PART II(2). Effective Date:July 1,2022 IUP, PART I Industrial User (IU) Specific Conditions G) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Monroe Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: a) A composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of a series of grab samples of constant volume,not less than 100 ml,collected at equal time intervals during the entire discharge period on the sampling day. The time interval between grab samples shall be no greater than once per hour,or b) a single,continuous sample collected over a 24 hour period proportional to the rate of flow. Sampling day shall be a typical production,and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP,is defined as a single"dip and take" sample collected at a representative point in the discharge stream over a period of time not exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be representative of the discharge. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading,observation,or measurement. IUP#=>CM-15 Page: 6 Effective Date:July 1,2022 PART II General Conditions Industrial User Pretreatment Permit (IUP) Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation,Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10.Right of Entry 25. Reports of Changed Conditions 11.Availability of Records 26. Construction of Pretreatment Facilities 12.Duty to Provide Information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14.Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and,unless otherwise specified,before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Monroe, postmarked no later than the twentieth day of the month following the month in which the samples were taken. Results based on laboratory analysis shall include the laboratory report. If no discharge occurs during a reporting period(herein defined as each calendar month)in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted under the signatory requirements of Part II, Section 13. Copies of these and all other reports required herein shall be submitted to the City of Monroe to the following address: Pretreatment Coordinator City of Monroe PO Box 69 Monroe,NC 28111 b) If the sampling performed by the permittee indicates a violation,the permittee shall notify the City of Monroe within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Monroe within 30 days after becoming aware of the violation. IUP#=>CM-15 Page: 7 Effective Date:July 1,2022 PART II General Conditions Industrial User Pretreatment Permit (IUP) c) Laboratory reports shall include the following: 1. sample preparation-type and date(s) and time(s)performed; 2. analysis start dates and times; 3. analyst(s)initials; 4. analytical techniques and methods used; 5. results of the analyses; 6. chain of custody records which contain the following Information a. sampling location; b. date(s)/time(s) sample(s)taken; c. sample type: composite(time,flow or hand)or grab d. container type; e. teflon liner and/or zero headspace,if applicable; f. type of preservative used, if any; g. sample iced upon receipt; h. parameters to be run from that particular bottle; i. individual(s)who performed the sampling and/or field measurements; j. samples relinquished/received by who and when(date&time). In addition,the laboratory performing the analysis shall maintain on file for up to three years after the analysis all laboratory data taken and calculations during the analysis, including dates and times, the analyst performing the work, and the data and calculations from all quality assurance procedures and testing. This data shall be available for inspection by personnel of the City of Monroe upon request. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. The laboratory shall be certified by the State of North Carolina for each specific test parameter on which their results are reported. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible enforcement action; for Permit termination, revocation, and reissuance, or modification; or denial of a Permit renewal application. IUP#=>CM-15 Page: 8 Effective Date:July 1,2022 PART II General Conditions Industrial User Pretreatment Permit (IUP) 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation,Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Monroe. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17.Treatment facilities shall be as diagrammed in Figure 2. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the City of Monroe sewer system or the surface waters of the State of North Carolina. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous Waste" as defined under the Federal Resource Conservation and Recovery Act. the permittee shall maintain records of disposal of these substances for a minimum of three years. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Such evidence shall include operating logs properly signed,or other relevant evidence that: 1. An upset occurred and that the permittee can identify the cause(s)of the upset; 2. The permittee facility was at the time being properly operated; and 3. the permittee submitted notice of the upset as required in Part H,Section 30,of this permit 4. The permittee complied with any remedial measures required under Part II, Section 5,of this permit IUP#=>CM-15 Page: 9 Effective Date:July 1,2022 PART II General Conditions Industrial User Pretreatment Permit (IUP) 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment, and Natural Resources, Division of Water Quality, the Regional Administrator of the Environmental Protection Agency,the City of Monroe,and/or their authorized representative, upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information,including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Monroe. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Water Resources or his/her designees, within a reasonable time,any information which the Director,his/her designee,or the Division of Water Quality may request to determine compliance with this permit. The permittee shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be accompanied by the following certification by the Authorized Representative: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for IUP#=>CM-15 Page: 10 Effective Date:July 1,2022 PART II General Conditions Industrial User Pretreatment Permit (IUP) gathering the information,the information submitted is,to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fine or imprisonment for knowing violations." The Authorized Representative shall be as defined by the City of Monroe Sewer Use Ordinance.If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation ofthe facility, lzatior overall responsibility for environmental matters for the company, a new n satisfying the requirements of this section must be submitted to the City of Monroe Water Resources Director or his/her designee prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude liabilities,orinstitution of any legal penalt s established pursuant anyto relieve the permittee from any responsibilities, any applicable Federal and/or State law or regulation. 17. Penalties person who violates a The Sewer Use Ordinance of the City of Monroe s per day of such violap onmit condition is subject to a civil penalty not to exceed$25,000 dollar IUP#=>CM-15 Page: 11 Effective Date:July 1,2022 L PART II General Conditions Industrial User Pretreatment Permit (IUP) Under state law,(NCGS 143-21 reB)eatment permits certain circu 1 It isla crime to knowingly make any fstances it is a crime to violate a se conditions,or requirements of p statement,representation,or certification in any record or other document submitted or required to be maintained under this crimes permit, tare including r enforced at itheing reports or prosecutorial reports of compliance or noncompliance. These discretion of the local District Attorney. The City of Monroe enforcement response will Di vs►on of Environmental Management and an Enforcement Response Plan approved by the North Carolina on file in the office of the Pretreatment Coordinator 18. Need to Halt or Reduce not a Defense een It shall not be a defense for a permittee d activityenforcement t maintain complain it would have the conditions necessary to halt or reduce the permit of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner,new user, different premises,or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal,State or local laws or regulations. 21. Severability of this permit or the The provisions of this permit are severable and, if any provisionapplication f applicationsuch is any provision icumstanceof this sland the remainder of this it to any circumstance is hpermit shall not be affected of provision to other c thereby. 22. Permit Modification,Revocation,Termination This permit may be modified, revokedn nd reissued or terminated with cause in accordance Monroe Sewer Use Ordinance and North Carolina General with the requirements of the City of Mo Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 120 days prior to its expiration date. The permittee deadlineisnot authori has not been to discharge after the expiration date of this permit if this re-application 24. Dilution Prohibition The permittee shall not increase the use of potable substitute forrocess aadequ to other way to attemptchiee to dilute the discharge as a partial or complete compliance with the limitations contained in this permit. IUP#=>CM-15 Page: 12 Effective Date:July 1,2022 PART II General Conditions Industrial User Pretreatment Permit (IUP) 25. Reports of Changed Conditions The permittee shall give notice to the City of Monroe of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. Such changes,however, do not stay any condition of this permit. If the changes require additions or modifications to pretreatment facilities to comply with this permit,all such modifications shall be approved and constructed until es before planned changes are made. The permittee shall not begin the changes receiving written approval from the City of Monroe.Also see PART II,30 below for additional reporting requirements for spill/slug issues. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Monroe and written approval and an Authorization to Construct has been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control for any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations,and shall comply with the prohibitive discharge standards in §52.020 and §52.023 of the City Sewer Use Ordinance except as specifically stated otherwise in this permit. IUP#=>CM-15 Page: 13 Effective Date:July 1,2022 L PART II General Conditions Industrial User Pretreatment Permit (IUP) 30. Reports of Potential Problems The permittee shall provide protection from accidential and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the City of Monroe immediately of any changes at its facility affecting the potential for spills and other accidential discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge,or a slug load as defined in the City of Monroe Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the City of Monroe immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge,they shall inform the City of Monroe Pretreatment Coordinator,telephone number(704)282-4632,if no answer,the Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507-8351, if no anwer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093 immediately upon the first awareness of the commencement of the discharge. Leaving a message will not be acceptable until all phone numbers listed above have been attempted. Notification shall include location of the discharge,type of waste,concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within(5) days,unless waived by the City of Monroe. IUP#=>CM-15 Page: 14 Effective Date:July 1,2022 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 1. Slug/Spill Control Plan The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop and update,as required,a written slug/spill plan including procedures for preventing a slug or spill which could cause a violation of the discharge standards of this permit. Any revision copy of this plan shall be submitted to the City of Monroe no more than 60 days after the change(s)are made.If no changes are made to the plan,a written statement to that effect must be submitted to the City of Monroe on or before January 31, of each year throughout the duration of the permit.The plan shall include the following at a minimum: 1) identification of all chemicals,by name,quantity,and storage location which would cause a violation of this permit in the event of a spill and the means at each location to prevent the spill from entering the City sewer system or surface waters of the State of North Carolina. 2) who has the authority to halt production and/or wastewater discharge in the event of a spill or upset condition(include phone numbers) 3) who is responsible for implementation and updating of the plan 4) the personnel that should be familiar with the plan 5) the person(s) responsible for notifying the City of Monroe immediately upon discovery of a problem affecting the characteristics of the wastewater 2. Flow Measurement 1. The Permittee shall provide and operate monitoring facilities for the inspection, sampling and flow measurement of the permittee's process wastewater discharges. 2. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved engineering and scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 5% from true discharge rates throughout the range of expected discharge volumes. 3. The approved wastewater meter shall be installed,maintained,and calibrated once every six months. 4. The wastewater meter must have a non-resettable mechanical totalizer that reads in gallons. IUP#=>CM-15 Page: 15 Effective Date:July 1,2022 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 5. Flow monitoring equipment and sampling point should be located in an area accessible to the City of Monroe personnel without prior notification. The City of Monroe must be supplied with any keys and/or other tools necessary to perform the aforementioned. 6. There shall be no by-pass capability of the wastewater metering devices or the sampling point. 7. The permittee shall maintain flow, maintenance, and calibration records for a minimum of three years. 8. In the event of temporary unintentional failure of the flow meter,the permittee shall notify the Pretreatment Coordinator as soon as possible,but in no case beyond 24 hours after first becoming aware of the failure. Repair shall be under taken as quickly as possible. 3. High Strength Surcharges Notwithstanding any concentrations permitted for total suspended solids, 5 day BOD or nitrogen ammonia stated in Part I, Section F of the Permit,the permittee shall be responsible for the payment of high strength surcharges at rates that may be established in the future by the Monroe City Council. 4. Total Toxic Organics The term"Total Toxic Organics"shall mean the sum of the concentrations of each of the toxic organic compounds listed in 40 CFR Part 433.11(e)which are found at concentrations greater than 0.010 mg/1. 5. Total Toxic Organics Sampling If there is a change in process which may result in discharge of Total Toxic Organics(TTO), the permittee shall perform a TTO sampling event based on a sample that is characteristic of the permittee's usual wastewater flow,and submit the laboratory results from this sampling event to the City of Monroe Industrial Pretreatment Office within 45 days of the process change. 6. Total Toxic Organics (TTO)Certification In lieu of monitoring for TTO,the permittee may,upon submitting to the City of Monroe one sample showing TTO compliance and a Toxic Organic Management Plan,provided no process change affecting TTO has occurred,make the following certification every six month compliance period: IUP#=>CM-15 Page: 16 Effective Date:July 1,2022 PART III Special Conditions Industrial User Pretreatment Permit (IUP) "Based on my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics (TTO),I certify that,to the best of my knowledge,no discharging of concentrated toxic organics into the wastewater has occurred since filing of the last monitoring report.I further certify that this facility is implementing the Toxic Organic Management Plan submitted to the City of Monroe." The certification statements are due on June 15 of each year covering the January through June six month reporting period, and November 15 of each year covering the July through December six month reporting period. If the certification is not submitted for both periods within 7 days of the due date the City of Monroe will collect TTO samples before December 31 and the permittee shall be billed for the cost of the TTO sampling. 7. Toxic Organic Management Plan Within sixty days of the effective date of this Industrial User Permit,the permittee shall develop and submit to the City of Monroe a toxic organic management plan. 8. Production Records The permittee shall keep records of the number of off-pounds of metal processed each day of production for each core and ancillary operation covered by 40 CFR 471. These records shall be submitted to the City of Monroe by January 31 of each year and shall cover the previous calendar year. Additionally, the permittee shall notify the POTW director within two (2) business days after the User has a reasonable basis to know that the production level will significantly change within the next calendar month.40 CFR 403.6(c)(9). 9. Special Reopener The City of Monroe reserves the right to reopen and modify/change limits and or sampling frequency as deemed necessary. 10. Sludge Management Plan Within sixty days of the effective date of this Industrial User Permit,the permittee shall submit a sludge management plan to the City of Monroe. IUP# CM-15 Page: 17 Effective Date:July 1,2022 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 11. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes,and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A,Chapter 8A.0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A.0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. IUP#=CM-15 Page: 18 Effective Date:July 1,2022 IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe NC0024333 IUP name: IUP Number: ATI Allvac CM-15 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2022 01,02 IUP expiration date: IUP 40 CFR#,if applicable: June 30, 2025 471 B. IUP Survey&Application form Attach a completed copyof the Industrial User Wastewater Survey& p Application Form (see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form (see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not result in an Over Allocation situation for any pollutants. 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were not used Were used(attach calculations) The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. Pipe 01: Ammonia, Cr, Pb, Ni, Zn, Cn-, Fluoride, TTO RATIONALE#3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all penuitted discharges does not exceed the MAIL. These limits do not result on over allocations. Pipe 02: BOD, TSS, Ammonia, Cr, Cu, Cn, Pb,Ni, Zn RATIONALE#3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not result in over allocations. 2 IUP Synopsis RATIONALE#4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 Avg SIU lbs/day 5% MAHL, lbs/day H RATIONALE#5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). 7 3 yr._ '2 22 2.2 1L rem. 2- 2-2- AT 2020 Ashcraft Avenue, P.O. Box 5030, Monroe, NC 28110 phone: 704.289.4511 fax: 704.290.5194 email: Larry.Allen@ATIMetals.com February 16, 2022 Mr. Kevin Keesler City of Monroe P.O. Box 69 Monroe, NC 28111 RE: ATI SPECIALTY MATERIALS—MONROE SITE PRETREATMENT PERMIT APPLICATION RENEWAL: Dear Mr. Keesler: Enclosed is the Pretreatment Permit Application (CM-15) for the Monroe Facility. Please feel free to call me should you have any questions. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine or imprisonment for knowing violations. Sincerely, 41/11A( OSL- • Larry Allen, EHS Manager ATI—Monroe COVER PAGE Company Name: ATI AI tv u,t� Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations, company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements, monitoring, record keeping, and Larry Allen data management. Tommy Long Tide EHS Manager Years with firm 41 Tide Lead Environmental Tech Years with firm 47 Phone# 704-289-4511 Fax# 704-290-5194 Phone# 704-289-4511 Fax# 704-292-7160 Physical street address of facility Official mailing address,if different. Note if same. 2020 Ashcraft Ave. PO Box 5030 City Monroe state NC zip 28111 city Monroe state NC Zip 28111 The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit (IUP) for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit (IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance,Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of myknowledge and g g g belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and/or imprisonment for knowing violations. y ,1J2Qt Si Signature Representative Date listed above (seal if applicable) Title: IU Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-[UP Permit Renewal.doc Revision date: 12/30/97 Page 1 of 19 1. Provide a brief narrative description of the type of business, manufacturing processes, or service activities your firm conducts at this site. Manufacturer and processing of nickel, cobalt and titanium alloys, and specialty steels through vacuum induction melting, remelting, forging, rolling, finishing, etching and heat treating processes. 2. List the primary products produced at this facility: Nickel, cobalt and titanium alloys, and specialty steels in billet, bars and shapes. 3. List raw materials and process additives used: Ni, Co, Cb, Al, Ti, Cu, Fe, C, Si, Cr, Mn, Mo, V, Zr and Mg 4. Are biocides added to any water discharged to the POTW, if yes describe: Yes No X 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. 3 shifts/day 7 days/week Average number of employees per shift: First: 700 Second: 300 Third: 200 6. Production process is: Check, if all continuous Check, if all batch X If both please enter, % continuous = % % Batch = % 7. Does production vary significantly (+- 20 %) by season. Describe. Yes No X 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes, please describe. Yes No X Title: IU Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-IUP Permit Renewal.doc Revision date: 12/30/97 Page 2 of 19 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. Used Oil (— 21,000 gal/yr) General Garbage (>2,500 Tons) Wallace Industrial Inc. Wallace Industrial Inc. 3521 Barr Road 3521 Barr Road Concord, NC 28027 Concord, NC 28027 (704) 723-9461 (704) 723-9461 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. Attached 11. Attach sketch or schematic showing sampling points and all connections to the sewer. Pipe 01 —Pretreatment discharge to POTW Pipe 02—Domestic and pretreatment discharge to POTW 12. Complete the Wastewater Pollutants Checklist attached to this Survey. Attached 13. Do you have, or have you ever applied for, been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes, list all other NPDES permits, permit numbers, dates, and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name NC0045993, 06/01/2018, Cooling Ponds Yes X If yes: Permit,#,date,applicant name NCS000330, 8/01/2019, Stormwater No -14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes, list all other IUP permits, permit numbers, dates, and names used to apply for them. If yes: Permit,#,date,applicant name CM-15, July 1st, 2020, Pretreatment Yes X If yes: Permit,#,date,applicant name No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater, general, Non-Discharge, septic tank, etc.). If yes, list all other permits, permit numbers, dates, and names used to apply for them. If yes: Permit type,#,date,applicant name Air Quality#4330R33, June 10th, 2019 Yes X Title: [U Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-IUP Permit Renewal.doc Revision date: 12/30/97 Page 3 of 19 f" ' If yes: Permit type,#,date,applicant name No 16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared for this facility? YesX No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes X No 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. 1) 20,000 gallons of K 1 Kerosene Yes X 2) 20,000 gallons of K1 Kerosene No 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes X #of Tanks 26 See attached list for descriptions No Title: IU Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-IUP Permit Renewal.doc Revision date: 12/30/97 Page 4 of 19 ATI - Monroe Plant Part II, Water Supply, Use, & Disposal Worksheet Water Ave.Flow Max Flow Measured Estimated Disposal Ave.Flow Max Flow Measured Estimated Wastewater Source Source gal./day gal./day Methods gal./day gal./day Sample Prep. Area 1 10,000 12,000 X 1 8,500 10,000 X Coolants - Finishing 1 200 600 X 1 175 500 X Coolants - Conditioning 1 750 1,200 X 1 600 1,000 X Coolants - Lab 1 200 400 X 1 125 300 X Ultrasonic 1 600 1,800 X 1 375 1,500 X Zyglo Rinse 1 2,500 3,200 X 1 2,200 3,000 X Forging equip cleaning water 1 2,500 3,200 X 1 2,200 3,000 X Forging hydraulic fluid leakage 1 2,500 3,200 X 1 2,200 3,000 X Wet Scrubber 1 6,000 6,600 X 1 4,500 6,000 X Ti Furnace Water (from Bakers) 1 300 1,200 X 1 150 1,000 X Equipment Washdown 1 400 1,200 X 1 250 1,000 X Lab Drains 1 7,500 12,000 X 1 250 1,000 X Boiler Blowdown 1 150,000 200,000 X 1 20,000 25,000 X Cooling Tower Blowdown 1 & 4 200,000 250,000 X 2 20,000 30,000 X Employee Sewer Use 1 25,000 30,000 X 2 25,000 30,000 X Water Sources Disposal Methods 1. City Water 1. Sanitary Sewer, with Pretreatment 4. Private Ponds 2. Sanitary Sewer, without Pretreatment PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present, and describe. No pretreatment facilities => 1 I. Flow equalization Aerated equalization => NON-Aerated equalization => X Total volume of equalization (million gal.) => 30,000 gal 2. Activated Carbon Yes No X Describe any, if present. 3. Activated Sludge Yes No X 4. Air Stripping Yes No X 5. Centrifugation Yes No X 6. Chemical Precipitation Yes X No 7. Chlorination Yes No X 8. Cyanide Destruction Yes No X 9. Cyclone Yes No X 10. Dissolved Air Floatation Yes No X 11. Filtration Yes X No Solids filtered out through Sludge Press. 12. Flocculation Yes X No 13. Grease Trap Yes No X 14. Grit Removal Yes No X 15. Ion Exchange Yes No X 16. Neutralize, pH adjust Yes X No 17. Other Biological Treatment Yes No X 18. Ozonation Yes No X 19. Reverse Osmcsis Yes No X 20. Screening Yes No X 21. Sedimentation Yes X No Sedimentation in EQ tanks. 22. Septic Tank Yes No X 23. Silver Recovery Yes No X 24. Solvent Separation Yes No X 25. Spill protection Yes X No High level alarms, secondary containment List any others. Title: IU Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-IUP Permit Renewal.doc Revision date: 12/30/97 Page 7 of 19 PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date 1957 2. List all Standard Industrial Classification (SIC) codes for your facility. These may be found on State Unemployment forms, tax forms, accounting records, or from the Chamber of Commerce. 3341 3356 3. Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CFR)? If yes, give complete 40 CFR number => 40CFR 471 No 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes 40CFR 471 ATI Specialty Materials—Richburg, SC; No ATI Specialty Materials—Bakers South, Bakers, NC Title: IU Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-IUP Permit Renewal.doc Revision date: 12/30/97 Page 8 of 19 PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: Check 40 Industrial Activity Check 40 Industrial Activity below CFR# below CFR# 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg. X 471 Nonferrous Metal, Form & Powders 408 Canned &preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF, Organic Chemicals,Plastics, 411 Cement Manufacturing & Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil &gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical, electronic components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper, and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap&Detergent Manufacturing 454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron &Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning&Finishing Others Title: IU Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-IUP Permit Renewal.doc Revision date: 12/30/97 Page 9 of 19 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Acid Extractable Organics 2-Chlorophenol 34586 X X 2,4-Dichlorophenol 34601 X X 2,4-Dimethylphenol 34606 X X 2,4-Dinitrophenol 34616 X X 2-Methyl-4,6-dinitrophenol 34657 X X 4-Chloro-3-methylphenol 34452 X X 2-Nitrophenol 34591 X X 4-Nitrophenol 34646 X X Pentachlorophenol 39032 X X Phenol 34694 X X 2,4,6-Trichlorophenol 34621 X X Base Neutral Organics 1,2,4-Trich lorobenzene 34551 X X 1,2-Dichlorobenzene 34536 X X 1,2-Diphenylhydrazine 34346 X X 1,3-Dichlorobenzene 34566 X X 1,4-Dichlorobenzene 34571 X X 2,4-Dinitrotoluene 34611 X X 2,6-Dinitrotoluene 34626 X X 2-Chloronaphthalene 34581 X X 3,3-Dichlorobenzidine 34631 X X 4-Bromophenyl phenyl ether 34636 X X 4-Chlorophenyl phenyl ether 34641 X X Acenaphthene 03405 X X Acenaphthylene 34200 X X Anthracene 34220 X X Benzidine 39120 X X Benzo (a) anthracene 34526 X X Benzo (a)pyrene 34247 X X Benzo (b) fluoranthene 34230 X X Benzo (ghi) perylene 34521 X X Benzo (k) fluoranthene 34242 X X Bis(2-chloroethoxy) methane 34278 X X Bis(2-chloroethyl) ether 34273 X X Bis(2-chloroisopropyl) ether 34283 X X Bis(2-ethylhexyl) phthalate 39100 X X Butyl benzyl phthalate 34292 X X Chrysene 34320 X X Di-n-butyl phthalate 39110 X X Title: IU Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Divisicn\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-IUP Permit Renewal.doc Revision date: 12/30/97 Page 10 of 19 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 X X Dibenzo (a,h) anthracene 34556 X X Diethyl phthalate 34336 X X Dimethyl phthalate 34341 X X Fluoranthene 34376 X X Fluorene 34381 X X Hexachlorobenzene 39700 X X Hexachlorobutadiene 34391 X X Hexachlorocyclopentadiene 34386 X X Hexachloroethane 34396 X X Indeno(1,2,3-cd) pyrene 34403 X X Isophorone 34408 X X N-nitroso-di-n-propylamine 34428 X X N-nitrosodimethylamine 34438 X X N-nitrosodiphenylamine 34433 X X Naphthalene 34696 X X Nitrobenzene 34417 X X Phenanthrene 34461 X X Pyrene 34469 X X Metals Aluminum 01104 X X Antimony 01097 X X Arsenic 01002 X X Beryllium 01012 X X Cadmium 01027 X X Chromium 01034 See Data X X Summary Form Copper 01042 See Data X X Summary Form Lead 01051 X X Mercury 71900 X X Molybdenum 01062 See Data X X Summary Form Nickel 01067 X X See Data Summary Title: 1U Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-1UP Permit Renewal.doc Revision date: 12/30/97 Page 11 of 19 Form Selenium 01 147 X X Silver 01077 X X Thalium 00982 X X Zinc 01092 See Data X X Summary Form Title: IU Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-IUP Permit Renewal.doc Revision date: 12/30/97 Page 12 of 19 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 X X Chloride 00940 X X Cyanide 00720 X X 0,00395 Fluoride 00951 X X 15 Purgeable Volatile Organics 1,1,1-Trichloroethane 34506 X X 1,1,2,2-Tetrachloroethane 34516 X X 1,1,2-Trichloroethane 34511 X X 1,1-Dichloroethane 34496 X X l,1-Dichloroethylene 34501 X X 1,2-Dichloroethane 34531 X X 1,2-Dichloropropane 34541 X X 2-Chloroethyl vinyl ether 34576 X X Acrolein 34210 X X Acrylonitrile 34215 X X Benzene 34030 X X Bromodichloromethane 32101 X X Bromoform 32104 X X Bromomethane 34413 X X Carbon tetrachloride 32102 X X Chlorobenzene 34301 X X Chloroethane 34311 X X Chloroform 32106 X X Chloromethane 34418 X X cis 1,3-Dichloropropene 34704 X X Dibromochloromethane 32105 X X Ethylbenzene 34371 X X Methylene chloride 34423 X X Tetrachloroethylene 34475 X X Toluene 34010 X X trans 1,3-Dichloropropene 34699 X X trans-1,2-Dichloroethylene 34546 X X Trichloroethylene 39180 X X Trichlorofluoromethane 34488 X X Vinyl chloride 39175 X X Others Xylene X X Title: IU Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-IUP Permit Renewal.doc Revision date: 12/30/97 Page 13 of 19 l Data Summary Form Monroe <= Receiving POTW <= Receiving NPDES # Pipe 01 <= Specific Sample Location ! i.e.,Give IU Name,IUP#,and/or pipe# Chromium Cyanide Fluoride Lab=> Laboratory performing analysis=> Pace Pace Pace MDL=> Laboratory Method detection limits=> 0.01 mg/1 0.01 mg/1 0.1 mg/1 Notes=> Notes=> Q =Flow Conc. results from Lab Conc. results from Lab Conc. results from Lab Sample Date Collected Notes M or E MUD gal/day <? mg/1 <? mg/1 <? mg/1 1 1/8/2021 M 28,372 0.028 0.008 0.004 13.50 2 2/5/2021 M 25,446 0.011 0.008 0.004 9.90 3 3/5/2021 M 28,240 0.014 0.008 0.004 6.50 4 4/9/2021 M 24,299 0.028 0.008 0.004 20.00 5 7/2/2021 M 16,919 0.020 0.008 0.004 19.30 6 8/13/2021 M 19,508 0.027 0.008 0.004 16.40 7 9/10/2021 M 29,245 0.021 0.008 0.004 17.30 8 10/8/2021 M 38,052 0.022 0.008 0.004 10.00 TNS=> Total Number of Samples=> 8 8 8 Max. Value=> Maximum data value(mg/1)=> 0.028 0.004 20.00 Avg.(use 1/2 BDL)_> Avg.data value,Include BDL values as 1/2 det.limit=> 0.0214 0.0040 14.113 Data Summary Form Monroe <= Receiving POTW <= Receiving NPDES# Pipe 01 <= Specific Sample Location ! i.e.,Give IU Name,IUP#,and/or pipe# Lead Ammonia Nickel Zinc Lab=> Pace Pace Pace Pace MDL=> 0.005 mg/1 0.5 mg/1 0.01 mg/1 0.01 mg/1 Notes=> Cone.results from Lab Conc.results from Lab Conc.results from Lab Conc. results from Lab Sample Date Collected <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 1/8/2021 0.005 0.003 0.940 0.058 0.059 2 2/5/2021 0.005 0.003 0.570 0.016 0.043 3 3/5/2021 0.005 0.003 0.350 0.018 0.072 4 4/9/2021 0.005 0.003 1.600 0.063 0.079 5 7/2/2021 0.005 0.003 1.700 0.110 0.140 6 8/13/2021 0.005 0.003 0.590 0.023 0.110 7 9/10/2021 0.005 0.003 0.240 0.014 0.062 8 10/8/2021 0.005 0.003 0.200 0.016 0.076 rNs=> 8 8 8 8 Max.value=> 0.003 1.700 0.110 0.140 Avg.(use 1/2 BDL)=> 0.00250 0.77 0.040 0.0801 Data Summary Form Monroe <=Receiving POTW <=Receiving NPDES # Pipe 02 <=Specific Sample Location ! i.e.,Give IU Name,IUP#,and/or pipe# BOD TSS Ammonia Lab=> Laboratory performing analysis=> Pace Pace Pace MDL=> Laboratory Method detection limits=> 2.0 mg/1 2.5 mg/1 0.5 mg/1 Notes=> Notes=> Q =Flow Conc. results from Lab Conc. results from Lab Conc. results from Lab Sample Date Collected Notes M or E MGD gal/day <? mg/1 <? mg/1 <? mg/1 1 1/8/2021 _ M 36,058 31 23 5.40 2 2/5/2021 M 53,175 75 54 7.30 3 3/5/2021 M 51,984 78 22 5.70 4 4/9/2021 M 55,597 123 33 11.00 5 7/2/2021 , M 65,181 75 34 4.10 6 8/13/2021 _ M 49,469 26 15 8.10 _ 7 9/10/2021 M 62,381 21 21 8.40 8 10/8/2021 M 69,889 29 17 6.90 TNS=> Total Number of Samples=> 8 8 8 Max.Value=> Maximum data value(mg/1)=> 123 53.6 11 Avg. (use 1/2 BDL)=> Avg.data value,Include BDL values as 1/2 det.limit=> 57 27 7.11 Data Summary Form Monroe <= Receiving POTW <= Receiving NPDES # Pipe 02 <= Specific Sample Location ! i.e.,Give IU Name,IUP#,and/or pipe# Chromium Copper Cyanide Lead Lab=> Pace Pace Pace Pace MDL=> 0.01 mg/1 0.01 mg/1 0.01 mg/1 0.005 mg/1 Notes=> Conc. results from Lab Conc.results from Lab Conc.results from Lab Conc.results from Lab Sample Date Collected <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 1/8/2021 0.014 0.008 0.013 0.005 0.003 2 2/5/2021 0.016 0.027 0.008 0.004 0.005 0.003 3 3/5/2021 0.013 0.007 0.008 0.004 0.005 0.003 4 4/9/2021 0.021 0.008 0.008 0.004 0.005 0.003 5 7/9/2021 0.013 0.015 0.540 0.005 0.003 6 8/13/2021 0.010 0.012 0.008 0.004 0.005 0.003 7 9/10/2021 0.013 0.008 0.008 0.004 0.005 0.003 8 10/8/2021 0.019 0.009 0.008 0.004 0.005 0.003 ms=> 8 8 8 8 Max.Value=> 0.021 0.027 0.54 0.0025 Avg.(use 1/2 BDL)=> 0.0149 0.0117 0.0721 0.0025 L Data Summary Form Monroe <=Receiving POTW <= Receiving NPDES # Pipe 02 <= Specific Sample Location ! i.e.,Give IU Name,IUP#,and/or pipe# Aluminum Nickel Molybdenum Zinc _ Lab=> Pace Pace Pace Pace MDL=> 0.005 mg/1 0.01 mg/1 0.005 mg/1 0.01 mg/1 Notes=> Conc. results from Lab Conc.results from Lab Conc.results from Lab Conc.results from Lab Sample Date Collected <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 1/8/2021 0.0100 0.0090 0.033 0.140 0.130 2 02/052021 0.0100 0.0090 0.037 0.021 0.170 3 3/5/2021 0.0100 0.0090 0.019 0.190 0.180 4 4/9/2021 - 0.2300 0.029 0.250 0.180 5 7/092021 _ 0.1400 0.063 0.380 0.170 6 8/13/2021 - 0.1100 0.016 0.210 0.087 7 9/10/2021 _ 0.1200 0.021 0.310 0.072 8 10/8/2021 0.1500 0.034 0.430 0.070 TNS=> 8 8 8 8 Max.value=> 0.23 0.063 0.43 0.18 Avg.(use 1/2 BDL)_> 0.0971 0.0315 0.2414 0.1324 Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description X W13 Improved maintenance scheduling recordkeeping, or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers W19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials X W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments) X W31 Improved storage or stacking procedures X W32 Improved procedures for loading, unloading and transfer operations X W33 Installed overflow alarms or automatic shutoff valves X W34 Installed secondary containment W35 Installed vapor recovery systems X W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention (explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments) X W51 Instituted recirculation within a process Title: IU Wastewater Survey&Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-IUP Permit Renewal.doc Revision date: 12/30/97 Page 18 of 17 Current Projected Code Description X W52 Modified equipment, layout, or piping W53 Use of a different process catalyst X W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers X W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) W61 Changed to aqueous cleaners ( from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling X W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation (explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing (explain briefly in comments) W8 1 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments) W99 Other (specify in comments ) Comments (Please list corresponding code) Title: IU Wastewater Survey & Permit Application File name: O:\EHS\Environmental\Division\Monroe\PreTreatment\Permit\Permit Renewal-2022\2022-IUP Permit Renewal.doe Revision date: 12/30/97 Page 19 of 19 Stormwater Systems & SPCC Monroe Facility Audit Dept Description Contain Cap. Tank Valves Pumps Piping Sec Comments/ Type (gal) Cont Corrective Actions 6600 #5 Generator Bldg.-Kerosene(Double Wall) Port 250 Gen.Plant 6600 Gen.Plant Generators-(2)Kerosene(Double Wall) Port 250 4170 Oil Storage Area Drums 660 Machine Shop 6605 Trash Compactor-Melt Perm WasteWater 6600 Stock Room-Drum Storage Drums 7000 Gen.Plant 4100 Melt Maint-Oil Storage Port 550 Melt Maint. 6600 Vehicle Refuel Station-Gas Perm 1000 Gen.Plant 6600 Vehicle Refuel Station-Diesel Perm 1000 Gen.Plant 6600 Vehicle Refuel Station-Varsol Perm 550 Gen.Plant 6600 Vehicle Refuel Station-Kerosene Perm 250 Gen.Plant 1120 Oil Storage Area(Rear)-Tex Rando HD46 Perm 1500 Press 1120 Oil Storage Area(Rear)-Used Oil Perm 3000 Press 1120 Used Oil Port 125 Press 1120 Double Wall Tank-Deisel Fuel Perm 1000 ■ Press 1130 Oil Storage Area(Rear) Drums GFM 1130 Used Oil(Rear) Perm 1000 GFM EHS-SW-Monroe SW Inspection Form-Rev.0011 Stormwater Systems & SPCC Monroe F a cilit Audit Dept Description Contain Cap. Type (gal) 1130 4r.,5 z., GFM Milling Area(Rear)-Used Oil&Coolant Port 350 ■ 6605 Trash Compactor-GFM Perm WasteWater 4130 Used Oil-(Rear) Port El Conditioning 6605 Wastewater-Waste Staging Area Drums WasteWater 1140 Conditioning Coolant Tote Storage Area Port 350 1140 Conditioning Macro Bulk Acid Area-HCI Totes(2)350 gal Port 700 1140 Macro Bulk Acid Area-Spent Acids Perm 1500 Conditioning 6605 Wastewater-Used Oil Perm 3000 WasteWater 6605 Wastewater-Ferric Chloride Port 350 WasteWater 1 Conditioning Small Acid • .•-Area-Acids Drums 440 1 MacroConditioning •Oil Port 350 • Macro-Nitric Acid Port 350 Conditioning 61 . Peeler CoolantPerm 11Finishin ■ ■ 1160 Coolant Storage Area Drums •-/ Finishing 1160 Used Coolant Containers Port 220 ■ Finishing 4515 Lab-Quench Oil Drums <100 Lab Yes No 6600 SW Outfall#04(M) Gen.Plant 6600 SW Outfall#06(M) Gen.Plant 6600 SW Outfall#03(M) Gen.Plant 6600 Any non-stormwater discharges present? Gen.Plant SW Outfall#02(M) 6600 SW Outfall#01(M) Gen.Plant 6600 SW Outfall#05(M) Gen.Plant All portable tanks should be stored inside secondary containment area,or in building where spill would be contained by the building. All material drums stored outside should be securely covered. Other Notes: Auditor: Date: EHS-SW-Monroe SW Inspection Form-Rev.0011 P.O. Box 5030 2020 Ashcraft Ave. Monroe,NC 28111 January 14, 2022 Larry.Allen @atimetals.com Phone: 704-289-4511 EXT 3823 Kevin Keesler City of Monroe P.O. Box 69 Monroe, NC 28110 SUBJECTS: Monroe Site 2021 Production Records Report, Slug/Spill Control Plan, and Sludge Management Plan Dear Kevin: Attached are the 2021 Production Records and Slug/Spill Control Plan for ATI—Monroe Site. Note: The 2021 Production lbs were lower than prior year and are not indicative of normal operation due to decreased demand for our material during the Global Pandemic. The business forecast and backlog indicate production will see a significant ramp up in 2022. We request that this be taken into consideration. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties fox submitting false information, including the possibility of fine or imprisonment for knowing violations." If you have any questions or need any additional information, please contact me at 704-289- 4511. Thank you. Sin ely, OAAA-(4e21^' Larry Allen EHS Manager ATI Ailvac-Monroe Site 2021 Production Update Wastestream Flows to WWTP and Categorical Determination Subject to Cr Ni F Cn Pb Zn NH, 40 CFR 471.XX Regulated Metals) Caagnri®1 Daily Max.Max.Mo.Avg Daily Max.I Max.Mo.Avg Daily Max.Max.Mo.Avg Daily Max.I Max.Mo.Avg Daily Max.Max.Mo.Avg Daily Max.I Max.Mo.Avg Daily Max.Max.Mo.Avg Wastewater Source Category Production Standard? Regulation Regulated Cont. (IbAINI Ib) (lb/v1M lb) OMA1A1 Ib), (lb/MM lb) (1b/IM lb) (Ili/M11 Ib) (Ih/11(M Ib)1 (lb/1I11 16) (lb/JIM Ib) (Ib/YMM1lb) (lb/MM lb)I (Ib/11M Ib) (lb/1131lb) IIbM11 Ib) - Sample Prod 1,2. ' - \ I # I l I Sawing or grinding rinse/ I Ni-Cr Y 471.34(z) G Ni 1 0.067 ti 07- u.l 0.067 t 10.8 478 Coolants-Finishing - t contact water Ti Y 471.64(v) Co.Ph,Zn,NH;N( ( l 28.3 12.6 0 I,8 0.2 0i aF ,9,2 0 291 _ 6z 5 Cailanto-Conditioning Sawingor nod nose/ NI-Cr Y 47L34(z) Cr.Ni, i n67 I.1.,_- nl L Ir grinding III8 47 contact water TO Y 471.64(v) Cn.Pb,Zn.NH;A I 1 o 6 I,I .a t v � 0595 I 291 6,: "9 Coolants-Lab ---P - N 1,9t sordi testing wastewater H}dr tstal c tubetoting and Ni Cr ` ultrasoOs teat, +astewater I Y 47134(bb) trio allowance) # fi Zyglu Rinse Dve penetrant testing 'aC Y 147 134Idd) Cr NI. .1079 0.0s7 I 0.7I ti.ui9 i I_'7 5.63 , wastewater II Y 471.610w4 Ca l b.Zn.NH N ( 66.7 29.6 0 375 II 135 0.471 0 224 I/I 0.6,8 119 55, -------i Forging equip cleaning wane Forging equtpr nem cleaning Ni-Cr Y 471.34(3) Cr Nt,F II 1 w 2 ,,x for I t w,2 0002 0.238 0.106 wastewater 11 Y 471.64(i) Cn,Pb Zn.NH;M t 23K 1.06 t. I I' a(r h ! r __- Forging hydraulic fluid Forging press hydraulic fluid Ni-Cr Y 471.34(l) Cr,Ni,F tor,,, o o28 0.103 0.069 11.2 4.94 � 1. i. leakage leakage Tr Y 471.64(j) Cn,Pb,Zn,NH)-N `" .,y 60 I 26.7 0 2y( 0121 1 ,4_'» I > .t6I6 59 7 Rc1 Aar PolIutton Control AI Cr Y I 471 xx(n Cr Ronalones NI b3 fl l'_'_ t14, 113 48' ?I t ( .. Scr I bu lllowduw n I i T I 1'I ns,0, Co(h In.NH;N 12.8 5 6s 0 067 0 .2.5 0.09 11,11 0111 0 131 28.; 17 6 1 Furnace W ater(Bakers) \ ! 1 r Equipment W ashdown ' N I � ( t Lab Drains IN _ I Miscellaneous wastewater Miscellaneous wastewater N'i-Cr Y 471 34 HO (i.Ni,F n u91 5,7 ',I_I?6 0 091 14 7 6 50 sources sources Ti Y 471.64(x) Cn.Ph.Zn,NH:\ 1. 1 _ 1.93 0.856 0.014 (1.(617 0.048 0LI20 437. I.90 TABLE 1: CALCULATION OF ALLOWABLE MASS LIMITS BASED ON CATEGORICAL STANDARDS CY 2020 Production HIM 471.XX Allowance IIb/XIM 16i Mass Allowance Toad Flow Nkkd Titanium I-day Max Monad)Aug Max (Ib/dor1.. IlWdayle.w,,, {Yastewamr tiuune turd/day) Ilb/yry (lb/d y) (INyr) tlb/d y).,, CrNI F Cr Pb Zr NH, Cr Ni F Co Pb ;ZnNH, CrNi F Co I Pb Zit NH CrNI F CnPb ZnNH, Sample Prop..Area 8_iW _ `,,c`:lr, ,.r -_.: ',Y.* --x '�4 :�--iiii1 ;'1a...11 y f a-,,, Coolants-Finishing 175 I 1 , r 1 •1 1 I 1 I 1 1 11 I 1 11 111 I I I 1 70951 • 11 I 1 - 1 .2x, t- a Gxlanu-Conditioning 600 t I ��®®® ® 0.03447 I 03310 0 007200 01044 I 036,8 3 31512 0.01389 I 0.90373 0.00298 0.00496 11 �_ ..._ _ Ultrasonic 250 _xxe^ v s.i * �--. - -w .t"nii 4 V F5".� ,,z,ffa .5n - f : r E2T {r 11 117 79 Zyglo Rinse 2,200 1,514,933 6.060 2.780,218 11,121 1 £ 1 1 ;n;I ) �^ 00479 0 10709 0 8187" 000361 0005,41 1 .,4 165701 0001941 00479 0 363,9 000150 000,49 0 00710 I I I 1 11 1 (11()6 Forging equip cleaning water 2.200 4.J 14,664 I7,659 36,615.744 146,463 _ �� , +,;?� S)lx'IC}�a� ry 0.00035 0.0(1035 0.00420 I11 0.00035 0.00187 pj s., r+ 67FT 4.664 17.659 36615.744 146.463 _ 169 / 1 1. 1 11 1 1 1 1 1 1 1 1> _ 4..�,..�_.. >14 _, _Y POliahen) 15W 9.993 10,080 5,772 267 3,089 ..,st 1>.8 O 2"- 1 1 11-043 1 1 1 1 111 0.65804• 0.01230 0.03024 I 0.000600.00099 0.00302 1 I E ui Trent Washdown 50 , ... •y _ ,_ 4 P Ti Furnace Water 150 Lab Drains 6500 I j i i I ( 1 ( 1 _ I f / Miscellaneous wastewater 0.001 0.136 14.7 I I I I 0.0 a/ 10,3)1•6 50 ,- .w„r 'x`t U5df, wmcY.S 6,000 26,953.916 107,816 784,300 3,137 :,_, L93 OCR: i, I -ts I O.8i6U.UIYi OW7 00_ L90 0.09811 0.14663 1.5)093 0.0UW3 0.00004 0.WU15 0.01355 0.03989 0.09811 0.70349 0.00001 0.00002 0.00006 0.00596 Total Flow: 30,650 Totals 0.085 0.127 13.410 0.059 0.085 0.296 27.017 0.035 0.085 5.957 0.024 0.040 0.123 11.858 NOTES: II Total flows IgaVdayi and CY 2020 Rndo:non IINyr values for each pnazss were hove(nobly rnwdo. 21 CY 2020 Production:Nday/„r=CY 21120 Production INyr//150 wkty x 5 day/wk/ 31 Flow AmibutiogIgol/dayl=Total FlowIgaYdayl x ICY 21120 Ptwurxim INyr//I CY 7020 Production INynl JI 40 CFR of I.XX Allowance INMM bl values are from JO CFR 471.31 and J71.64.as appbuble 51 Mass Allowance al tNdn)).,.=IlldoYMxx AWswancew.aw OM"lb).CY 2n211 Pmdnalw,,u.,,.INday/„r1+11day Max Allowaner,.,o I ROAM N/x CY 2020Priductionn.,,..,:Nday),,.,lll/I1.1001.1XIIVMhf) bl(IWO/e,a,,.s=IfMonthly Max Allowarcews_aINMM 61x CY 2)120 Pmdiuuoo,,.,,,d INdayl„,1+(Monthly Max AW,wanq,.s,,,/110MM Ott x CY 2020 Pndunon,,,,,,INday)„alh/t I.ax1.010VMMi ATI SPECIALTY MATERIALS - MONROE TABLE 2: CALCULATION OF ALLOWABLE CONCENTRATIONS BASED ON CATEGORICAL STANDARDS Allowable Permit Limits (Total Flow) Daily Max Monthly Average Parameters (lb/day) (mg/L) (lb/day) (mg/L) Chromium 0.085 0.33 0.035 0.14 Nickel 0.127 0.50 0.085 0.33 Fluoride 13.4 52 6.0 23 Cyanide 0.059 0.23 0.024 0.09 Lead 0.085 0.33 0.040 0.16 Zinc 0.296 1.16 0.123 0.48 Ammonia 27.0 106 11.9 47 Total flow concentrations based on: 30,650 gal/day NOTE: 1) Mass allowance values are obtained from Table 3,rounding to the nearest 0.001,except for fluoride and ammonia,which are rounded to the nearest 0.1. 2) Allowable Permit Limits(Total Flow): a) (lb/day) values are those calculated in Table 2. b) (mg/L)=(lb/day)/[Total Flow(gal/day)x 8.344 lb/gal/ 1,000,000 mg/L] SIU INSPECTION FORM Name Of Industry: A'T L p-t w a c- IUP# C" 16 Address Of Industry: 7 0 20 Pfske r.,-(44- l41/4J--e IUP Expiration Date: rr\c.n tie, NC a -) I O 6 -30 a, 'Lcts.4 Any a!is (Rz J.6.:5) Indus Representatives:g TitlZ.V9 Moser tv-L`C& t- .v1 tA .4.s (3K:ter.,►v.) POTW Representatives:` Title /� r1-e.v1r\ \C-e.aP.SI.2r Pi- C C0irt ). Date Of Inspection: !l- C)-a) Time Of Inspection: loon pm I(a5 Purpose of Inspection: Annual Other(Describe) POTW to which IU discharges C_i-I-y el-e- fP or ro NPDES# N C_OO2,4 333 Is SIU currently in SNC? Po If yes,for what? PART I- INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES/140 Raw materials used YES/g Manufacturing processes YES/ Categorical,if applicable Y / Wit / Ni /'1 l' Production rate /NO t Number of employees e' I N 6 cl&n -Crow. ‘O D 0 Number of shifts YES/ t• 514 S Comments: PART II - PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A- PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? G/NO Where do they go? ?T 2. Are production areas diked,contained, o ierwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? E /NO Comments: 3. Are there floor drains in the storage area? '? /NO Where do they go? "T- 4. Are storage tanks and areas diked,contained, • : erwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? /NNO'�Comments: 5. Are process and storage tanks and pipes labeled? i i NO ( 6. How are off-spec raw materials,and products disposed of? W 0-LI ec.e i t i-V+f I.c` 1 7. When is the production area cleaned? ekr-t l v 8. Is the wastewater from cleaning the production area discharg d to the POTW?` Y S/N d 9. What non-process wastewaters are discharged to POTW? 6 a l G/ W Ot VC 1O.�ciaw Comments: PART II - Plant Tour Section B- PRETREATMENT SYSTEM Title: SIU lnpsection Form File name: COMP.INSP App 7-D Page 1 Revision data: August 1,1994 SIU INSPECTION FORM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? "/NO Comments: 2. Are all units operational? )/NO 3. How often does operator/maintenance perso heck system? 4. Is there an operator for each shift? YES/�"J ' S4-�-1 / c,1(.0(reNs Ss2ret- 40 3'.. 4 I- o.I)e 5. How and when is sludge disposed of? A,; n c Q„y \c.U.-('1I 6. Is there a schedule for preventative maintenance? 4/NO Comments: PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? a/NO If yes,name of lab. (PC4 C.e.._ 2. If industry completes sampling,ask the industry representative to describesampling procedures. Comments: 15 M t r. 3. Is flow measurement equipment operational? DES NO Comments: 4. Is there a calibration log for the flow meter? ES/NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records an�I •ther SIU records required by IUP. 1. Are files well organized., 41p,/NO Comments: 2. Are sample collection/chain-of-custody forms filled out properly? YES/NO Comments: _ 3. Do results in files agree with reports sent to POTW?0/NO Comments: 4. Whhas as au c ty to shut down production should a spill or slug discharge occur? iJ off.rw- rs 5. How does SIU inform employees of whom to call at POTW in case of spill/slug? If slug/spill plan is already required by POW,review procedures. 6. Is SIU implementing slug/spill plan? ES/NO Comments: Comments: . .¢►�� c,c p\\c..cz-I o r INSPECTION RESULTS Slug/Spill Control Plan Needed? YES/0 Comments,Required Or Recommended Actions: Signature Of Inspector(s) o ._0\062,2r, di Date: so -5-a, Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 2