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HomeMy WebLinkAboutNC0024881_Authorization to Construct_20220519DocuSign Envelope ID: E828E621-C427-4782-9A69-71 B6D1 F32880 ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Ms. Summer Woodard City Manager City of Reidsville 230 W. Morehead Street Reidsville, North Carolina 27320 Dear Ms. Woodard: NORTH CAROLINA Environmental Quality May 19, 2022 SUBJECT: Authorization to Construct A to C No. 024881A02 City of Reidsville Reidsville WWTP NPDES Permit No. NC0024881 A letter of request for an Authorization to Construct was received on November 25, 2019, by the Division of Water Resources (Division). With additional information received on February 4, 2020, April 15, 2020, March 30, 2022, and May 16, 2022, final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of modifications to the existing 7.5 MGD Reidsville WWTP, with discharge of treated wastewater into the Haw River in the Cape Fear River Basin. This authorization results in no increase in design or permitted capacity and is awarded for the construction of the following specific modifications: Conversion of existing aeration basins to a two -train BNR system with each train containing one (1) anaerobic zone, one (1) anoxic zone, and three (3) aerobic zone (s); Installation of one (1) 7.5 HP mixer per anaerobic zone, one (1) 5 HP mixer and one (1) 10 HP mixer per anoxic zone, and three (3) 3,820 GPM mixed liquor internal recycle pump with Variable Frequency Drives (VFDs) per train; Removal of three (3) existing surface aerators in BNR train 1; Installation of fine bubble disc diffusers in aerobic zones of BNR train 1; Replacement of existing RAS pumps and WAS pumps with four (4) 900 GPM RAS pumps with VFDs and two (2) 400 GPM WAS pumps with VFDs in Ras/WAS Pump Station 1 and Ras/WAS Pump Station 2, respectively; Replacement of existing ceramic disc diffusers with membrane diffusers in aerobic zones of BNR train 2 (Alternate Item); Installation of one (1) Alum feed system (Alternate Item) consisting of one (1) 3,000-gallon Alum storage tank, three (3) 12 GPH peristaltic Alum feed pumps, and one (1) 50 GPM £ D_E NORTH CAROLINA Department of Environmental Dual North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street I 1611 Mail Service Center I Raleigh, North Carolina 27699-1611 919.707.9000 DocuSign Envelope ID: E828E621-C427-4782-9A69-71 B6D1 F32880 Ms Summer Woodard, City Manager May 19, 2022 Page 2 of 4 centrifugal Alum recirculation pump; Installation of all necessary piping and controls; in conformity with the project plans, specifications, and other supporting documentation comprising the ATC Permit Application package submitted to the Department of Environmental Quality. This ATC is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0024881 issued effective June 1, 2013, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0024881. At the request of City of Reidsville ("City"), the following conditions are incorporated into this Authorization to Construct, A to C No. 024881A02: 1. The City shall not operate the Wastewater Treatment Facility at an average monthly flow of greater than 5.5 MGD; 2. The City shall use the average monthly flow of 5.5 MGD on FSTE 10-18 (or any revision) when sewer system collection permit applications are submitted pursuant to 15A NCAC 2T .0105(b) et seq. & 15NCAC 2T .0304 et seq.; 3. The City agrees that a permitted hydraulic capacity of 5.5 MGD shall be used for purpose of capacity review pursuant to 15A NCAC 2T .0118; and 4. The City agrees that no terms or conditions of NPDES Permit No. NC0024881 are affected by this Authorization to Construct, A to C No. 024881A02. The conditions in this paragraph shall expire on the effective date of the renewal of NPDES Permit No. NC0024881, for which the Permittee has timely applied. It is the Owner's responsibility to ensure that the as -constructed project meets the requirements of all applicable regulations and statutes, the ATC Permit Application package, and all of the requirements contained herein. Failure to comply may result in penalties in accordance with North Carolina General Statute §143-215.6A through §143-215.6C. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the Division. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by the Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Winston-Salem Regional Office, telephone number 336-776-9800, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on -site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. DocuSign Envelope ID: E828E621-C427-4782-9A69-71 B6D1 F32880 Ms Summer Woodard, City Manager May 19, 2022 Page 3 of 4 Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a Professional Engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit and the ATC Permit Application package. Mail the Certification to: Division of Water Resources, WQ Permitting — NPDES, 1617 Mail Service Center, Raleigh, NC 27699-1617. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily operation and maintenance of the facility, and must comply with all other conditions of T15A:8G.0202. A copy of the project plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the Permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable permits from the State. The issuance of this ATC does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. DocuSign Envelope ID: E828E621-C427-4782-9A69-71 B6D1 F32880 Ms Summer Woodard, City Manager May 19, 2022 Page 4 of 4 If you have any questions or need additional information, please contact Min Xiao, PE at telephone number (919) 707-3644 or by email at min.xiao@ncdenr.gov. Sincerely, &-t-ditAd DocuSigned byy:A A' ^ f n.'' A A4 v t t1t6 C464531431644FE... for Richard E. Rogers, Jr. Director, Division of Water Resources by Michael Montebello NPDES Municipal Permitting Unit With Engineer's Certificate attached: cc: NPDES Files ecopy: Manjiang Chen, PE McGill Associates, P.A. Email: mj.chen@mcgillassociates.com DWR Winston-Salem Regional Office, Water Quality Programs Without Engineer's Certificate attached: cc: Rockingham County Health ecopy: DWI/Ken Pohlig, PE; Trupti Desai, PE DocuSign Envelope ID: E828E621-C427-4782-9A69-71 B6D1 F32880 City of Reidsville Reidsville WWTP Authorization to Construct No. 024881A02 Issued May 19, 2022 NPDES Permit No. NC0024881 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the modifications and improvements to the Reidsville Wastewater Treatment Plant, located in Rockingham County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: Conversion of existing aeration basins to a two -train BNR system with each train containing one (1) anaerobic zone, one (1) anoxic zone, and three (3) aerobic zone (s); Installation of one (1) 7.5 HP mixer per anaerobic zone, one (1) 5 HP mixer and one (1) 10 HP mixer per anoxic zone, and three (3) 3,820 GPM mixed liquor internal recycle pump with Variable Frequency Drives (VFDs) per train; Removal of three (3) existing surface aerators in BNR train 1; Installation of fine bubble disc diffusers in aerobic zones of BNR train 1; Replacement of existing RAS pumps and WAS pumps with four (4) 900 GPM RAS pumps with VFDs and two (2) 400 GPM WAS pumps with VFDs in Ras/WAS Pump Station 1 and Ras/WAS Pump Station 2, respectively; Replacement of existing ceramic disc diffusers with membrane diffusers in aerobic zones of BNR train 2 (Alternate Item); Installation of one (1) Alum feed system (Alternate Item) consisting of one (1) 3,000-gallon Alum storage tank, three (3) 12 GPH peristaltic Alum feed pumps, and one (1) 50 GPM centrifugal Alum recirculation pump; Installation of all necessary piping and controls; in conformity with the project plans, specifications, and other supporting documentation comprising the ATC Permit Application package submitted to the Department of Environmental Quality. I certify that the construction of the above referenced project was observed to be built within substantial compliance, intent and in conformity with all applicable regulations and statutes and the project plans, specifications, and other supporting documentation comprising the Authorization to Construct Permit Application package. At the request of City of Reidsville ("City"), the following conditions are incorporated into this Authorization to Construct, A to C No. 024881A02: 1. The City shall not operate the Wastewater Treatment Facility at an average monthly flow of greater than 5.5 MGD; 2. The City shall use the average monthly flow of 5.5 MGD on FSTE 10-18 (or any revision) when sewer system collection permit applications are submitted pursuant to 15A NCAC 2T .0105(b) et seq. & 15NCAC 2T .0304 et seq.; 3. The City agrees that a permitted hydraulic capacity of 5.5 MGD shall be used for purpose of capacity review pursuant to 15A NCAC 2T .0118; and 4. The City agrees that no terms or conditions of NPDES Permit No. NC0024881 are affected by this Authorization to Construct, A to C No. 024881A02. The conditions in this paragraph shall expire on the effective date of the renewal of NPDES Permit No. NC0024881, for which the Permittee has timely applied. DocuSign Envelope ID: E828E621-C427-4782-9A69-71 B6D1 F32880 Signature Registration No. Date Mail this Certification to: Attn: Min Xiao, PE NPDES Industrial Permitting Unit DEQ/DWR/Water Quality Programs 1617 Mail Service Center Raleigh, NC 27699-1617