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HomeMy WebLinkAboutNC0050342_Permit (Issuance)_20090724NPDES DOCIMENT SCANNINO COVER SHEET NPDES Permit: NC0050342 Muddy Creek WWTP Document Type: Permit Issuance ,, yY Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: July 24, 2009 Thies document printed on reuse paper - iinore any content on the reYere:e aside Nrt ern NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Govemor Director Secretary July 24, 2009 Mr. David K. Saunders P.E. Director of Utilities City of Winston-Salem P.O. Box 2511 Winston-Salem, North Carolina 27102 Subject: Issuance of NPDES Permit NC0050342 Muddy Creek WWTP Forsyth County Dear Mr. Saunders, Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This final permit includes following major changes from the draft permit sent to you on May 20, 2009: • The limit for Hg was changed to daily maximum and monitoring was changed to 2/Month to be consistent with the Archie Elledge permit. If monitoring results in the future indicate that the Hg limit is not needed, the facility can apply for a permit modification. The Division has reviewed your request regarding the change in the procedure for Chronic Toxicity testing. The Division is unable to grant this request. The existing test procedure has been developed to provide information regarding the toxic effluent concentration, which is necessary to determine the cause of toxicity and provide protection of water quality in the receiving stream. This procedure is applied uniformly for all facilities and cannot be changed. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 Internet www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer NonrthCarolina 7VaturaI/ij iv If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this discharge ultimately flows to High Rock lake, which is listed as impaired on the 303(d) list for chlorophyll -a due to excessive nutrient inputs. A TMDL is currently in progress, and nutrient limitations are a potential future requirement. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number (919) 807-6393. Coleen H. Sullins cc: US EPA, Marshall Hyatt WSRO-Surface Water Protection NPDES File Central Files 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-6492 V Customer Service: 1-877-623.6748 Internet www.ncwaterquality.org An Equal Opportunity \ Affirmative Action Employer NonrthCarolina Naturally Permit No. NC0050342 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Winston-Salem is hereby authorized to discharge wastewater from a facility located at Muddy Creek Wastewater Treatment Plant Off Cooper Road Winston-Salem Forsyth County to receiving waters designated as the Yadkin River (outfall 001) and Muddy Creek (outfall 002) in the Yadkin -Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective September 1, 2009. This permit and authorization to discharge shall expire at midnight on June 30, 2014. Signed this day July 24, 2009. q/4 Coleen H. Sullins., Director Division of Water Quality By Authority of the Environmental Management Commission Permit No. NC0050342 b SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. City of Winston-Salem is hereby authorized to: 1. Continue operation of an existing 21.0 MGD wastewater treatment system consisting of bar screens, grit chambers, primary clarification, three aeration basins with fine bubble diffusers, hydrated lime silo, secondary clarification, chlorination, dechlorination, instrumented flow measurement, anaerobic sludge digesters, gravity thickener, sludge storage lagoons, belt filter press, carbon pellet odor scrubber, two emergency generators, an effluent/flood control pump station, and solids blending tanks located at the Muddy Creek WWTP off of Cooper Road in Winston-Salem, Forsyth County; and 2. Discharge from said treatment works at the location specified on the attached map into the Yadkin River (outfall 001) and Muddy Creek (outfall 002), both of which are classified WS-IV waters in the Yadkin -Pee Dee River Basin. MUDDY CREEK OUTFALL 1 OVA fib 700 t %//, SOUTFORK CREEK OUTFALL MUDDY CREEK WWTP DISCHARGE NC0050342-002 NC0050342 — Muddy Creek WWTP Latitude (001): 35°55'51" Sub -Basin: 03-07-04 Longitude (001): 80°22'09"Quad #: D17NE Latitude (002): 35°58'36" Stream Class: WS-IV Longitude (002): 80°22'53" Receiving Stream: ' Yadkin River (001), Muddy Creek (002) City of Winston-Salem Forsyth County • • Permit NC0050342 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [001] During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER • ::.- LIMITS , . . MONITORING REQUIREMENTS Monthly Average • Weekly: Average Daily :: Maximum ; Measurement ' Frequency , . Sample.. Type Sample Locations Flow 21 MGD Continuous Recording Influent or Effluent CBOD, 5-Day, 20°C2 25.0 mg/L 40.0 mg/L Daily Composite Influent & Effluent CBOD, 5-Day, 200C Variable3 Grab U & D Total Suspended Solids2 30.0 mg/L 45.0 mg/L Daily Composite Influent & Effluent NH3-N (April 1— October 31) 14.0 mg/L 35.0 mg/L Daily Composite Effluent NH3-N (November 1— March 31) Daily Composite Effluent NH3-N Variable3 Grab U & D Dissolved 0xygen4 Daily Average > 5.0 mg/L Daily Grab Effluent Dissolved Oxygen Variable3 Grab U & D Fecal Coliform (geometric mean) 200/100 mL 400/100 mL Daily Grab Effluent Fecal Coliform (geometric mean) Variable3 Grab U & D Total Residual Chlorines 28 pg/L Daily Average Daily Grab Effluent Total Nitrogen (NO2+NO3+TKN) Weekly Composite Effluent Total Phosphorus Weekly Composite Effluent Temperature, 0C Daily Grab Effluent - -. Temperature, °C Variable3 Grab U & D Conductivity Daily Grab Effluent Conductivity Variable3 Grab U & D Chronic Toxicitys Quarterly Composite Effluent pH > 6.0 and < 9.0 standard units Daily Grab Effluent Total Mercury 0.2162 pg/L 2/Month Grab Effluent Annual Pollutant Scan Annually See A. (5) Effluent Notes: 1. The effluent composite sampling location is established at the parshall flume immediately below the chlorine injection point. • 2. The monthly average effluent CBOD5 and Total Suspended Solids concentrations shall not exceed 15% of their respective influent values (85% removal). 3. U: upstream at Idols Dam. D: downstream 0.26 miles below U.S. Highway 64. Instream sampling requirements are provisionally waived in light of the permittee's participation in the Yadkin -Pee Dee River Basin Association. Should participation in the Association cease,. all instream sampling requirements are immediately reinstated. Should instream sampling be reinstated, grab samples shall be collected 3/week during the months of June, July, August, and September and weekly during the remainder of the year. 4. Effluent samples shall be taken prior to entering the 5 mile outfall line. 5. • Facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 µg /L will be treated as zero for compliance purposes. 6. . Chronic Toxicity (Ceriodaphnia) ChV @ 5.5%; January, April, July, October [see A. (3)]. There shall be no discharge of floating solids or foam visible in other than trace amounts. • Permit NC0050342 6 A. (2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS. [002] During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall 002 (VWU'TP Effluent Overflow). Such discharges shall be limited and monitored by the Permittee as specified below: LIMITS. MONITORING REQUIREMENTS PARAMETER Monthly • Average Weekly . .. Average Daily., Maximum Measurement Frequency Sample Type Sample Locations Flow Continuous Recording Influent or Effluent CBOD, 5-Day, 200C2 25.0 mg/L 40.0 mg/L Daily Grab1 Influent & Effluent Total Suspended Solids2 30.0 mg/L 45.0 mg/L Daily Grab1 Influent & Effluent NH3-N (April 1- October 31) 14.0 mg/L 35.0 mg/L Daily Grab1 Effluent NH3-N (November 1 - March 31) Daily Grabl Effluent Dissolved 0xygen4 Daily Average > 5.0 mg/L Daily Grab Effluent Fecal Califorrn (geometric mean) 200/100 mL 400/100 mL Daily Grab Effluent Total Residual Chlorine Daily Grab Effluent Total Nitrogen (NO2+NO3+TKN) . Weekly Grabl Effluent Total Phosphorus Weekly Grab1 Effluent Temperature, °C Daily Grab Effluent Conductivity Daily Grab Effluent pH > 6.0 and < 9.0 standard units Daily Grab Effluent Notes: 1. The effluent sampling location for these parameters is established at the metering flume. 2. The monthly average effluent CBOD5 and Total Suspended Solids concentrations shall not exceed 15% of their respective influent values (85% removal). There shall be no discharge of floating solids or foam visible in other than trace amounts. The NC DENR Winston-Salem Regional Office shall be notified immediately upon activation of outfall 002. Permit NC0050342 A. (3) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 5.5 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be. re -opened and modified to include alternate monitoring requirements or limits. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. Permit NC0050342 NOTE: Failure to achieve test conditions, as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (4) Potential INSTREAM sampling exemption Per 15A NCAC 2B .0505(c)(4), stream sampling (as well as influent/effluent sampling) may be discontinued when flow conditions could result in injury or death of the person(s) collecting the samples. In such cases, on each day that sampling is discontinued, written justification shall be specified in the monitoring report for the month in which the event occurred. This provision shall be strictly construed and may not be utilized to avoid the requirements of this Section when performance of these requirements is attainable. When there is discontinuance pursuant to this provision, stream sampling shall be resumed at the first opportunity after the risk period has ceased. • Permit NC0050342 A. (5) EFFLUENT POLLUTANT SCAN The Permittee shall perform an annual Effluent Pollutant Scan for all parameters listed in the attached table (using a sufficiently sensitive detection level in accordance with 40 CFR Part 136). Samples shall represent seasonal variations. Unless otherwise indicated, metals shall be analyzed as "total metals". Ammonia (as N) Trans-1,2-dichloroethylene Bis (2-chloroethyl) ether Chlorine (total residual, TRC) 1,1-dichloroethylene Bis (2-chloroisopropyl) ether Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether Kjeldahl nitrogen Ethylbenzene Butyl bcnzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate . Antimony Tetrachlorocthylene Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trichloroethane 1,3-dichlorobenzene Chromium Trichlorocthylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead Acid-extraaable compounds: Diethyl phthalate Mercury P-chloro-m-crcsol Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-dichlorophcnol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenylhydrazine Thallium 4,6-dinitro-o-crcsol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol I-lexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadiene Volatik or j nic componndr: Pentachlorophenol Hexachlorocyclo-pentadiene Acrolein Phenol Hexachloroethane Acrylonitrile 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene Dare -neutral compounds:: I sophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichlorobromomethane Benzo(ghi)perylene 1,2,4-trichlorobenzene 1,1-dichloroethane Benzo(k)fluorantherie 1,2-dichloroethane Bis (2-chloroethoxy) methane Test results shall be reported to the Division in DWQ Form- A MR-PPA1 or in a form approved by the Director within 90 days of sampling. The report shall be submitted to the following address: Division of Water Quality, Water Quality Section, Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NC0050342 Facility Information Applicant/Facility Name: City of Winston-Salem — Muddy Creek WWTP Applicant Address: P.O. Box 2511, Winston-Salem, NC 27102 Facility Address: Off of Cooper Road, Winston-Salem, NC Permitted Flow 21.0 MGD Type of Waste: 60% industrial 40% domestic Facility/Permit Status: Renewal w/o expansion County: Forsyth Miscellaneous Receiving Stream: Yadkin River - 001 Muddy Creek - 002 Regional Office: Winston-Salem Stream Classification: 303(d) Listed?: Subbasin: WS-IV NO 03-07-04 USGS Topo Quad: Permit Writer: Date: D17NE Sergei Chernikov April 28, 2009 Drainage Area (mi2): 1967 Summer 7Q10 (cfs) 554 Winter 7Q10 (cfs): 854 Average Flow (cfs): IWC (%) @ 21.0 MGD: 1849 5.5% Primary SIC Code: Treatment Plant Class: 4952 IV SUMMARY This facility is a major municipal treatment plant operating in Forsyth County. Over the years it has undergone numerous expansions. The facility is currently permitted to discharge 21.0 MGD The facility operates two outfalls. The primary outfall is labeled 001. The second outfall, 002, is essentially an overflow outfall for 001. This outfall is used when discharge to the Yadkin River through 001 is not possible. Discharge through 002 occurs perhaps once a year for approximately 2 hours during severe flooding events. The facility serves 121,151 people in Winston-Salem, Clemmons, and a few other small communities. The City administers an industrial pretreatment program to control the discharge of industrial and commercial wastes into its collection system and treatment works. Industrial sources include 9 Significant Industrial Users, 2 of which are Categorical Industrial Users. The permit will continue to require the City to implement its pretreatment program INSTREAM MONITORING The Muddy Creek WWTP discharges treated municipal wastewater to the Yadkin River, a Class WS-IV water in the Yadkin -Pee Dee River basin. Instream monitoring is required for BOD, NH3-N, temperature, dissolved oxygen, fecal coliform, and conductivity. The permittee is provisionally exempted from the instream monitoring requirements based on the participation in the Yadkin Pee -Dee Monitoring Coalition. WS — Muddy Creek Fact Sheet NPDES Renewal Page I TOXICITY TESTING: Type of Toxicity Test: Existing Limit: Chronic Phase II 001: Chronic ChV @ 5.5% 002: None Recommended Limit: 001: Chronic ChV @ 5.5% 002: None Monitoring Schedule: January, April, July, and October This facility has passed all toxicity tests during the previous four years. COMPLIANCE HISTORY The City had an excellent compliance record during the previous permit cycle. No NOVs were issued during the period from 01 /01 /2005 through 03/01/2009 The most recent compliance evaluation inspection conducted on 03/30/2009 found the facility to be in compliance. REASONABLE POTENTIAL ANALYSIS Reasonable potential analysis was conducted for: Ag, As, Be, Cd, Cr, Cu, Sb, Tl, Pb, Hg, Mo, Ni, Mn, Se, and Zn (see attached). PROPOSED CHANGES: • A weekly average limit for Hg and weekly monitoring have been added to the permit based on a statistical analysis of the effluent data. The existing monitoring frequency for silver, zinc and copper remains unchanged. Due to the facility's toxicity record, limits for these action level standards will not be implemented, but monitoring will remain. PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: May 20, 2009 (est.) Permit Scheduled to Issue: July 14, 2009 (est.) STATE CONTACT: If you have any questions on any of the above information or on the attached permit, please contact Sergei Chernikov at (919) 807-6393. CHANGES IN THE FINAL PERMIT: • The limit for Hg was changed to daily maximum and monitoring was changed to 2/Month to be consistent with the Archie Elledge permit. WS — Muddy Creek Fact Sheet NPDES Renewal Page 2 REASONABLE POTENTIAL ANALYSIS Muddy Creek WWTP < NC0050342> Time Period 2005-2009 Ow (MGD) 21 7010S (cis) 554 7Q10W (ds) 854 30Q2 (ds) nIA Avg. Stream Flow, QA (cis) 1849 Reding Stream Yadkin River WWTP Class IV ANC (%) ® 7010S 5.5494 ©7010W 3.6715 ® 3002 NIA (2) QA 1.73 Stream Class WS-IV Outfall- 001 Qw = 21 MGD pARAMETER TYPE (t) STANDARDS & CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NCWOS/ NF.4W Monk Awes n IIDot LiuPad Cr Iamb,. Cw Arsenic NC ug/L 6 -14 Note: n<12 Limited data 12.4 sot Acute: N/A _•_ _ Chronic: 901--- no limit- _ - -- .-_-•--- - - _ _ - --- -- 50 E 13erylttum NC 6.5 ug/L 2 0 Note: n<12 Limited data 2.5 set Acute: N/A _ Chronic:__ _ 117.1 -7- no Limit - - - - --- - _ - - - - -----• --- - - - - --- - ------- Cadmium NC 2 15 uglL 16 -4 N/A Acute: 15 _ _ Chronic 36.0--- no limit. all below detect - - - - ------------------• Chromium NC . 50 1,022 uglL 18 -4 3.0 Acute: 1,022 no ltma ----- ----- ---------------- Copper NC 7 AL 7.3 ug/L 16 15 20.0 Acute: 7 _ _ Chronic:_ _ - 126.1 -- no [lmit:action level Standard- - - - - - ----- .. - - - - - - -- ---- Antimony NC 6 N 22 10 uglL 2 -28 Note: n<12 Limited data 12.5 set Acute: 22 __ Ctuonia__00.9 1 no Limit ------ --- ----- - - - ---- ------------ Thallium NC 0 • ug/L 2 -30 Note: n<12 Limited data 10.0 set Acute: N/A -- -----------------------------•- Chronic 4 rw_Itmit, al below detect _ _ _ _ _ Lead NC 25 N 33.8 uglL 16 -4 6.0 Acute: 34 _ _ Chronic:_450.5 - no limit ---------- --- ----- - -----• - --- - --- -: -------- --• Mercury NC 0.012 = 0.0002 ug/L 17 3 0.9760 Acute: N/A _ _ _ Chronic: 0.2162-- add Itmtt and weeWy monitoring - _-_ _ -_ - - - --- - - - Molybdenum NC ugli. 14 -10 3.0 Acute: N/A _ _ _ Ctrcnlc 2,883.195 no Emit _ _�--.-_- _------- - .------ --- - _ -Acute: 160 I� < Nickel NC 88 281 ug!L 18 -1 6.0 261 _ _ Chronic-1,585.8_ no Emit . --- ----------- - - - - ----- - 7 -- - - - - - - - -- --- --- Manganese NC ug/L 14 14 102.6 Acute: N/A __ _ Chronic: 3,604.0_-- no lirnH . _ -- - ._. - - - - - - - - - 200 N > < Selenium NC 5.0 56 ug!L 6 -8 Note: n<12 Limited data 5.0 sat Acute: 56 Chrar __ 90._ 1-----------.-.-.- no limit - - - - --- --- - - --- - -• --------•--- Silver NC 0.06 AL 1.23 uglL 16 -1 4.8 Acute: 1 ronic --1.08•---- ChFs no limit action Level standard - -- - -•- - - -�--- --- ---�- - _--_- _ - ----_ ---"."---- Zinc NC 50 AL 67 ug/L 16 16 124.7 Acute: 67 Thrall-Z." -fool - no Iimmit, action level standard ---- - --- --- - --- - . - - - - - - - -- -- ----- - - --- • Legend: C = Carcinogenic NC Q Non -carcinogenic A = Aesthetic •• Freshwater Discharge 50342-RPA-2009.xds, rpa 424/2009 REASONABLE POTENTIAL ANALYSIS Arsenic Beryllium Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 <, 10.0 5.0 Std Dev. 1.2910 1 5 2.5 Std Dev. 0.0000 2 <; 5.0 2.5 Mean 3.3333 2 5 2.5 Mean 2.5000 3 • <i 10.0 5.0 C.V. 0.3873 3 C.V. 0.0000 4 <� 5.0 2.5 n 6 4 n 2 5 < 5.0 2.5 5 6 <.� 5.0 2.5 Mult Factor = 2.4700 6 Mult Factor = 1.0000 7 < Max. Value 5.0 ug/L 7 Max. Value 2.5 ug/L 8 <q Max. Pred Cw 12.4 ug/L 8 Max. Pred Cw 2.5 ug/L 9 <: 9 10 '5!'10 11.1 11 12 <1 12 13 I <• 13 14 < 14 i 15 <. 15 16 <. 16 17 <, 17 18 •<: 18 19 <. 19 20 <. 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 57 57 58 , 58 59 59 60 60 199 199 200 200 -1- 50342-RPA-2009.xls, data 4/24/2009 REASONABLE POTENTIAL ANALYSIS Cadmium Chromium 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.50 2.50 2.50 BDL=1/2DL 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.00 1.00 1.00 1.00 1.00 1.25 1.25 1.25 Results Std Dev. Mean C.V. n Mutt Factor = Max. Value Max. Pred Cw 0.1008 1.0469 0.0963 16 N/A 1.3 ug/L N/A uglL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data < < < < < < < < < < < < < < < < < < <. r c :,i c-16 fp `.+ "' ! l i�`• , 4.00 5.00 4.00 4.00 5.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 BDL=1/2DL 2.0 2.5 2.0 2.0 2.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.2394 2.1563 0.1110 16 1.2000 2.5 ug/L 3.0 ug/L : -. -2- 50342-RPA-2009.xis, data 4/24/2009 REASONABLE POTENTIAL ANALYSIS Copper Antimony Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 7.00 7.0 Std Dev. 2.6107 1 = 25.00 12.5 Std Dev. 0.0000 2 3.00 3.0 Mean 6.9688 2 25.00 12.5 Mean 12.5000 3 7.00 7.0 C.V. 0.3746 3 r C.V. 0.0000 4 8.00 8.0 n 16 4 n 2 5 3.00 3.0 5 ?' 6 6.00 6.0 Mult Factor = 1.8200 6 =`-- Mult Factor = 1.0000 7 8.00 8.0 Max. Value 11.0 ug/L 7 !`- Max. Value 12.5 ug/L 8 11.00 11.0 Max. Pred Cw 20.0 ug/L 8 Max. Pred Cw 12.5 ug/L 9 . 11.00 11.0 9 10 9.00 9.0 10 11 7.00 7.0 11 12 10.00 10.0 12 13 6.00 6.0 13 14 6.00 6.0 14 15 5.00 2.5 15 16 7.00 7.0 16 17 17 18 18 19 19 20 T 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 ' 28 , 29 29 30 30 31 . 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 ,, 39 40 40 41 ;> 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 ' 55 55 56 56 57 57 58 58 59 59 60 60 199 199 200 200 -3- 50342-RPA-2009.xls, data 4/24/2009 REASONABLE POTENTIAL ANALYSIS Thallium Lead 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data ' l; r<;. <. a. k- ;<<, :'s +.5: : <. ; . C., BDL=1/2DL 20 10.0 20 10.0 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 10.0000 0.0000 2 1.0000 10.0 ug/L 10.0 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32;, 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60' 199 200 Date Data e.< ' <`, .-<_ - <- : <; < i <', ; <! <. <- < < <; .<. ;.<' <' <; <' <:' ;;; ,;`; i' c?' "a} 8 10 8 8 10 8 8 8 8 8 8 8 8 10 10 10 BDL=1/2DL 4.0 5.0 4.0 4.0 5.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 Results Sid Dev. Mean C.V. n Mult Factor= Max. Value Max. Pred Cw 0.4787 4.3125 0.1110 16 1.2000 5.0 ug/L 6.0 ug/L -4- 50342-RPA-2009.xls, data 4/24/2009 REASONABLE POTENTIAL ANALYSIS Mercury Molybdenum Date Data BDL=1/2DL Results Date Data BDL=1l2DL Results 1 < 0.20 0.10 Std Dev. 0.0778 1 -.<` 4 2.0 Std Dev. 0.2129 2 Dec-2008 f°' •;'. 0.21 0.21 Mean 0.1300 2 4 2.0 Mean 2.1071 3 i <' 0.20 0.10 C.V. 0.5983 3 4 2.0 C.V. 0.1010 4 <` 0.20 0.10 n 17 4 4 2.0 n 14 5 e <1 0.20 0.10 5 4 2.0 6 ! < 0.20 0.10 Mult Factor = 2.4400 6 4 2.0 Mull Factor = 1.1900 7 • < 0.20 0.10 Max. Value 0.4 ug/L 7 .<e 4 2.0 Max. Value 2.5 ug/L 8 '<E 0.20 0.10 Max. Pred Cw 1.0 ug/L 8 ' ' 4 2.0 Max. Pred Cw 3.0 ug/L 9 <'. 0.20 0.10 9 4.0 2.0 10 < 0.20 0.10 10 4.0 2.0 11 ' <. 0.20 0.10 11 4.0 2.0 12 Dec-2006 0.20 0.20 12 ,;; 5.0 2.5 13 <: 0.20 0.10 13 �< 5.0 2.5 14 , < 0.20 0.10 14 ; 5.0 2.5 15 .< 0.20 0.10 15 16 < 0.20 0.10 16 r. 17 Nov-2005 0.40 0.40 17 11 C : 18 ': 18 w; 19 : 19, 20 20 21 21 22 22 23 23 24 24 25'`` 25 26 ,r: 26 27 27 28 t 28 29 29 30 30 31 31 32 32 33 .: 33 34 34 35 35 36 : 36 37 37 38 e.'. 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 a. 54 55 55 56 ° 56 57 T i 57 58 58 59 59 60 60 199 199 200 200 -5- 50342-RPA-2009.xls, data 4/24/2009 REASONABLE POTENTIAL ANALYSIS Nickel Manganese 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28. 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data <' <: <, < <; < . < <: <! <; ' <; • < < < <'. <3. 8 10 8 8 10 8 8 8 8 8 8 8 8 10 10 10 BDL=1/2DL 4.0 5.0 4.0 4.0 5.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.4787 4.3125 0.1110 16 1.2000 5.0 uglL 6.0 uglL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data • 28 37 26 31 38 35 26 54 16 21 26 12 43 20 BDL=1/2DL 28.0 37.0 26.0 31.0 38.0 35.0 26.0 54.0 16.0 21.0 26.0 12.0 43.0 20.0 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 11.2095 29.5000 0.3800 14 1.9000 54.0 ug/L 102.6 uglL - 6 - 50342-RPA-2009.xls, data 4/24/2009 REASONABLE POTENTIAL ANALYSIS Selenium Silver 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data 10 10 10 10 10 10 • BDL=1/2DL 5.0 5.0 5.0 5.0 5.0 5.0 Results Std Dev. Mean C.V. n Mult Factor = Max. Value Max. Pred Cw 0.0000 5.0000 0.0000 6 1.0000 5.0 ug/L 5.0 ug/L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 Date Data BDL=1/2DL 2.00 1.00 5.00 2.50 2.00 1.00 2.00 1.00 5.00 2.50 2.00 1.00 2.00 1.00 2.00 1.00 2.00 1.00 2.00 1.00 2.00 1.00 2.00 1.00 2.00 1.00 2.50 1.25 2.50 1.25 2.50 1.25 Results Std Dev. Mean C.V. n Mutt Factor = Max. Value Max. Pred Cw i 0.5039 1.2344 0.4082 16 1.9100 2.5 ug/L 4.8 ug/L :x ? c: _t; -. -7- 50342-RPA-2009.xls, data 4/24/2009 REASONABLE POTENTIAL ANALYSIS Zinc Date Data BDL=1/2DL Results 1 78 78.0 Std Dev. 9.7630 2 73 73.0 Mean 71.3750 3 70 70.0 C.V. 0.1368 4 71 71.0 n 16 5 61 61.0 6 60 60.0 Mult Factor = 1.2600 7 77 77.0 Max. Value 99.0 ug/L 8 63 63.0 Max. Pred Cw 124.7 ug/L 9 72 72.0 10 70 70.0 11 57 57.0 12 67 67.0 13 72 72.0 14 78 78.0 15 74 74.0 16 99 99.0 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 200 - 8 - 50342-RPA-2009.xls, data 4/24/2009 May 20, 2009 MEMORANDUM To: Lee Spencer, Regional Engineer NC DENR / DEH / Public Water Supply-Seetion — Winston-Salem egsonalOffice From: Sergei Chernikov, Environmental Engineer II, NPDES-West, Division of Water Quality (fax-919-807-6495) Subject: Review of the discharge locations for the following: Muddy Creek WWTP NC0050342 Forsyth County RFCEIVED N.C. Coot of QNR MAY Z 11009 Winston-Salem Regional Office Please indicate below by June 22, 2009 your agency's position or viewpoint on the facility listed above. We cannot issue the permit without your concurrence. Please return this form at your earliest convenience. RESPONSE: Signed cc: file This agency has reviewed the draft permit and determined that the proposed discharge will not be sufficiently close to any existing or known proposed public water supply intake so as to create an adverse effect on water quality. We concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. Concurs with issuance of the above permit, provided the following conditions are met: Opposes the issuance of the above permit, based on reasons stated below, or attached: Winston-Salem • Forsyth County City/County Utilities Water • Sewer • Solid Waste Disposal Manson Meads Complex • 2799 Griffith Road • Winston-Salem, NC 27103 • Tel 336.765.0130 • Fax 336.659.4320 June 12, 2009 Mr. Sergei Chernikov Division of Water Quality Department of Environment and Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 RECEIVED JUN 2 2 2009 D E N R - WATER QUALITY POINT SOURCE BRANCH Re: Comments on Draft NPDES Permit Muddy Creek WWTP (NC0050342) City of Winston-Salem; Forsyth County Dear Mr. Chernikov: The City of Winston-Salem has reviewed the draft permit for the Muddy Creek WWTP. The following items of concern were discussed with Mr. Tom Belnick, on June 10, 2009 via conference call. The City of Winston-Salem makes the following requests based on past plant performance and budgetary concerns. • Chronic Toxicity- The City of Winston-Salem requests that in the future we be allowed to perform toxicity sampling as a Pass/Fail, Single Dilution Test rather than the current Multi-Concentration/Chronic Value method in an effort to conserve limited monetary resources. • Facility Location- This page shows the current 002 outfall in the wrong location. See the attached documentation for the correct location. • Mercury Limit- The effluent limitations and monitoring page indicates there will be a weekly average limit for Hg of 0.2162 ug/1. All Hg testing for Muddy Creek was conducted using high level mercury testing EPA method 245.1. Most of the resulting values are below the minimum detectable level of 0.20ug/1. The City of Winston-Salem would agree to 12 months of conditional monitoring using the low level test EPA method 1631E and then recalculate the RPA. We would also agree to a monitoring frequency of 2/month, placing both Muddy Creek and Archie Elledge plants on the same monitoring schedule. This will provide more efficient scheduling and will help to conserve limited monetary resources. We appreciate your review of these requests before the final permit becomes applicable. If you have any concerns or comments you may contact Chris Shamel/ Assistant Utility Plant Superintendent/ORC @ 336-784-4701. Sincerely, Dave Saunders P irector of Utilities PC: Susan Meadows, Aquatic Toxicity Section Ron Hargrove, Deputy Utilities Director Chris Shamel, Asst. Plant Superintendent /ORC Frank Crump, Plant Superintendent Lee Byerly, Plant Superintendent Jon Southern, Senior Utility Plant Supervisor Winston-Salem • Forsyth County /County Utilities ater • Sewer • Solid Waste Disposal Manson Meads Complex • 2799 Griffith Road • Winston-Salem. NC 27103 • Tel 336.765.0130 • Fax 336.659.4320 September 18, 2007 Mr. Bob Guerra North Carolina Department of Environment and Natural Resources NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27102 Re: Request for Permit Modification Muddy Creek WWTP (NC0050342) City of Winston-Salem/Forsyth County Dear Mr. Guerra, This letter is regarding permit modification dated April 10, 2006 to relocate the 002 outfall at Muddy Creek WWTP. Construction to relocate the new 002 outfall is complete and the old 002 overflow is permanently sealed as of 3pm on 9/17/2007. The new 002 discharge is located at 3538 Frye Bridge Road (SR1493) where it crosses Muddy Creek (Lat 35 deg 58' 36" Long 80 deg 58' 36"). The new outfall is ready for service should a severe weather event require it to be placed into service. This should satisfy the requirements of the permit modification dated April 10, 2006. Please contact me at (336)784-4700 with any questions concerning this matter. Sincerely, Ato _JAdoze-L, Chris Shamel, ORC/Muddy Creek WWTP cc Rose Pruitt, DENR David Saunders Stan Webb Frank Crump Chernikov, Sergei From: Sent: To: Subject: Hyatt.Marshall@epamail.epa.gov Wednesday, June 03, 2009 9:06 AM Chernikov, Sergei RE: comment on NC0050342, Winston Salem Muddy Creek WWTP thanks for making that change. Based on that, EPA has no comments on this permit. Chernikov, Sergei From: Hyatt.Marshall@epamail.epa.gov Sent: Monday, June 01, 2009 11:25 AM To: sergei.chernikov@ncmail.net Subject: comment on NC0050342, Winston Salem Muddy Creek WWTP For mercury, I understand how you concluded that no daily maximum was needed based on your RPA. Based on that conclusion, the only limit you have is a weekly average.However, 40 CFR Part 122.45(d)(2) requires that all POTWs contain both monthly average andweekly average limits. Adding either a monthly average or daily maximum limit equal to the weeky average limit would be acceptable. ` o 1 Winston-Salem Journal Advertising Affidavit Winston-Salem Journal P.O Box 3159 Winston-Salem, NC 27102 NCDENR/DWQ/POINT SOURCE BRANCH ATTN: DINA SPRINKLE 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 Account Number 3376309 Date May 22, 2009 Date Category Description Ad Size Total Cost 05/22/2009 Legal Notices PUBLIC NOTICE North Carolina Environment 2 x 63 L 433.75 PUBLIC NOTICE North Carolina Environmental Management Commission/NPDES Unit 1617 Mall Service Center Raleigh, NC 27699-1617 Notice of Intent to Issue a NPDES Wastewater Permit The North Carolina Environmental Management Commission proposes to Issue a NPDES wastewater discharge permit to the person(s) listed below. Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice. The Director of the NC Division of Water Quality (DWQ) may hold a public hearing should there be a significant degree of public in- terest. Please mall comments and/or Information requests to DWQ at the above address. Interested persons may visit the DWQ at 512 N. Salisbury Street, Raleigh, NC to review information on file. Additional Information on NPDES permits and this notice may be found on our webshe: www.ncwater quality.org, or by calling (919) 807.6304. PPG Industries Fiber Glass Products, Inc requested renewal of permit NC0004626 for Lexington Plant in Davidson County: this facility discharge Is treated Industrial wastewater to North Potts Creek. The Clty of Winston-Salem requested renewal of permit NC0086011 for the Neilson WTP In Forsyth County. This permitted discharge is treated filter - backwash wastewater to an unnamed tributary to Muddy Creek In the Yadkin -Pee Dee River Basin. The City of Winston-Salem requested renewal of permit NC0079821 for the R.A. Thomas WTP in For- syth County. This permitted discharge Is treated filter -backwash wastewater to Salem Creek in the Yadkin -Pee Dee River Basin. The City of Winston-Salem requested renewal of permit NC0050342 for Muddy Creek WWTP In For- syth County; this facility discharge is treated mu- nicipal wastewater to Yadkin River, Yadkin River Basin. The Clty of Winston-Salem requested renewal of permit NC0037834 for Archie Eliedge WWTP in For- syth County; this facility discharge Is treated mu- nicipal wastewater to Salem Creek. Yadkin River Basin. The Town of Boonville has requested renewal of permit NC0020931 for the Boonville WWTP In Yadkin County. This permitted discharge Is treated domestic wastewater to the Tanyard Creek In the Yadkin Pee -Dee River Basin. WSJ: May 22, 2009 Media General Operations, Inc. Publisher of the Winston-Salem Journal Forsyth County Before the undersigned, a Notary Public of Forsyth County, North Carolina, duly commissioned, qualified, and authorized by law to administer oaths, personally appeared D.H. Stanfield, who by being duly sworn deposes and says: that he is Controller of the Winston-Salem Journal, engaged in the publishing of a newspaper known as Winston-Salem Journal, published, issued and entered as second class mail in the City of Winston-Salem, in said County and State: that he is authorized to make this affidavit and sworn statement: that the notice or other legal advertisement, a true copy of which is attached hereto, was published in the Winston-Salem Journal on the following dates: 05/22/2009 and that the said newspaper in which such notice, paper document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. This 22th day of May, 2009 (signature ofperso 1 maki 7fidavit) Sworn to and subscribed before me, this 22th day of May, 2009 My Commission expires S , 4)Si ZO I 0 _ (Not y P%blic) KIMALEY JOHNSON NOTARY PUBLIC FORSYTH COUNTY STATE OF NORTH C,ARIPLINA MY COMMISSION EXPIRES..10/0 THIS IS NOT A BILL. PLEASE PAY FROM INVOICE. THANK YOU Winston-Salem • Forsyth County City/County Utilities Nie Water • Sewer • Solid Waste Disposal Manson Meads Complex • 2799 Griffith Road • Winston-Salem, NC 27103 • Tel 336.765.0130 • Fax 336.659.4320 RECEIVED December 8th, 2008 Mrs. Dina Sprinlde NC DENR / DWQ / Point Source Branch 1617 Mail Service Center Raleigh, N.C. 27699-1617 Dear Mrs. Sprinlde, DEC 2 2 2003 DENR - WATER OUALIIY POINT SOURCE BRANCH Re: Request for NPDES Permit Renewal Muddy Creek WWTP (NC0054342) City of Winston-Salem The City of Winston-Salem requests the simple renewal of the NPDES permit for Muddy Creek WWTP (NC0050342). The current permit expires on June 30th, 2009. There is no increase in flow capacity being requested at this time and should remain at the current 21 MGD limit. The application and supporting documentation requested in your February 29th, 2008 letter are attached. There have been many upgrades/changes to Muddy Creek since the last permit renewal in 2004. Please see the changes listed below: • South Fork influent outfall carbon pellet odor scrubber. • Fine Bubble Diffusers have been installed in all three aeration basins. • A 44 ton capacity hydrated lime silo has been added at the Primary Clarifier effluent that provides alkalinity control to the aeration basins. • A 2000 KW generator has been added in addition to the existing 1240 KW generator to provide 100% electrical operational capacity to the plant. • An Effluent/Flood control pump station has been added to prevent the Yadkin River from backing up into the plant during high water weather events. Along with this the secondary outfall (002) has been relocated further down stream to allow for adequate chlorine contact time when this outfall is activated and provide better access for sampling during such weather events. The 002 outfall flow will also be de -chlorinated with Sodium Bisulfite. See map in section "B" to see actual location of new 002 outfall. • The plant SCADA system has been upgraded to Wonderware to provide better operation control of equipment and process monitoring. • A 5.2 mile biosolids pipeline is in place between Muddy Creek WWTP and Archie Elledge WWTP that sends digested biosolids there for disposal. Ferric Chloride and Dispersant tanks have been added for struvite control during the biosolids transfer between the two plants. Please contact Mr. Chris Shamel @ (336) 784-4701 with any questions regarding the content of the application. Sinc David K. Saunders P.E. Director of Utilities City of Winston-Salem CC: Frank Crump, Plant Superintendent Chris Shamel, Plant Supervisor Davidson Co., NC -- Printable Map Page 1 of 2 Davidson Co., NC ®= OO Z, N 3 5 °5 8 `36" 1n480° S8 `3 6 `1 Parcels NC OOS 342-. Parcel Number: 0800200000016 Pin Id: 6801-03-33-8122 Owner: CITY OF WINSTON-SALEM REAL ESTATE OFFICE P O BOX 2511 WINSTONSALEM NC 27102-2511 Property Address: 0 FRYE BRIDGE RD Land Units: 0.98 AC Deed Book: 1066 Pg: 662 Deed Date: 2/12/1998 Account Number: 000009036400 Township: Hampton Exempt Code: 5 Building Value: $36,790 Other Building Value: $1,440 Land Value: $13,670 http://arcims.webgis.neUnc/davidson/printable.asp?process=id&x2=1603 830.04199059&y... 8/19/2008 Page 1 of 1 ®= 001 N 3 S "SS. 8z81 w 80° K2.. 14o' N C. 0o.C21-Z http://arcims.webgis.net/output/Davidson_gis124802228954564.jpg 8/19/2008 Page 1 of 1 hap://arcims.webgis.net/output/Davidson_gis124802724955000.jpg 8/19/2008 Muddy Creek Influent 1 South Fork Influent 0.41 MGD 14.33 MGD 1.35 TN/D 1 \I,I,li::tj u, Screening And Grit Removal 2000 kw Generators 1.2 MGD Filtrate Frrnm Archie Elledge WWTP 0.1 MGD 14.29 MGD 001 discharge to fOO2 Yadkin River — Flow = 0.04 MGD) Sludge Lagoons 0.051 MGD Biosolids Pipeline To Archie Elledge WWTP .1261 MGD Bisulfite 77.4 GPD Anaerobic Digester System MLSS 0.768 MGD Gravity Thickener 0.073 MGD Effluent Pumping Station Hypochlorite 660 GPD to Eff Primary Clarifier Anhydrous Lime System ♦ Activated Sludge Basin 22 GPD 1 4- Process Flow Diagram Muddy Creek WWTP Winston-Salem , NC NPDES # NC0050342 (AS OF AUG 2008) Ammonium Nitrate Final Clarifier 1240 kw 14.33 MGD 12.5 MGD RAS LEGEND: RAS= Return Activated Sludge MLSS = Mixed Liqiour Suspended solids = Wastewater Flow = Solids Flow Biosolids Disposal Strategy 2008-2012 Winston-Salem/Forsyth County Utility Commission Archie Elledge WWTP (NPDES Permit NC0037834) Muddy Creek WWTP (NPDES Permit NC0050342) Sludges from the Utility Commission's two wastewater treatment plants are anaerobically digested to meet Class B criteria established by EPA's 40CFR Part 503 Regulations. Anaerobic digestion occurs by subjecting the sludges to times and temperatures that meet PSRP requirements. Both the Archie Elledge and Muddy Creek plants have lagoons for storage and dewatering of liquid biosolids to approximately 5.0% solids for land application. The Commission currently disposes of its Class B biosolids under the North Carolina Division of Water Quality Land Application of Residuals Permit WQ0000094. Stabilized biosolids from the anaerobic digestion process at Muddy Creek are now being pumped 5.2 miles into two blending tanks at Archie Elledge WWTP. Three 8" HDPE pipe lines are utilized to pump biosolids between each facility. One line is for biosolids from the Muddy Creek plant to the Elledge plant, the second line brings centrate from Elledge Plant centrifuges back to Muddy Creek Lagoons, and the third is a spare line. The Muddy Creek digested biosolids are pumped into the blending tanks along with the biosolids from Archie Elledge's anaerobic digesters. The blend of biosolids is then centrifuged into cake biosolids of approximately 22% solids and is available for land application as a Class B material or for landfill disposal. The newest addition to the biosolids handing system (3/2008) is the Andritz biosolids dryer. Cake biosolids from the centrifuges are fed into the dryer to produce a 90-93% solids dry pellet. This is a Class "EQ" biosolids and is disposed of by land application through a contractor or may be disposed of by other approved methods. The North Carolina Division of Water Quality permit number for this facility is WQ0029804. In summary, there are several biosolids disposal options for Winston-Salem. The preferred method is distribution of class A pelletized biosolids. The next option would be to land apply liquid or cake biosolids and the least likely method would be to landfill cake or pelletized biosolids. Si David K. S . ders Utilities Division Director CC: Frank Crump, Superintendent Jon Southern, Plant Supervisor Chris Shamel, Plant Supervisor SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Advanced Turbine Components, Inc. JCIU) Mailing Address: 3050 Westinghouse Road Rural Hall, NC 27045 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Milling, shot blasting, acid cleaning. heat treating, grinding F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Steam and combustion turbine components Raw material(s): Stainless steel. aluminum oxide, nitric acid, phosphoric acid. and magnesium hydroxide. F.6. Flow Rate. a. Process wastewater flow rate_ Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 12000 gpd ( continuous or X intermittent) the collection system in gallons per discharged into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow in gallons per day (gpd) and whether the discharge is continuous or intermittent. 5000 gpd ( X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits © Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433 Subpart A FACILITY NAME AND PERMIT NUMBER: Muddy Creek WWTP, NC0050342 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin/Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? D Yes ® No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: Muddy Creek WWTP, NC0050342 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin/Pee Dee SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Oracle Fexible Packaging (SIU) Mailing Address: 220 East Polo Road Winston-Salem, NC 27105 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Printing F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Packaging Material Raw material(s): Paper, Foil, and Paperboard F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 1,500 gpd ( X continuous or intermittent) the collection system in gallons per into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 80,000 gpd ( X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards 0 Yes ® No If subject to categorical pretreatment standards, which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Muddy Creek WWTP, NC0050342 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin/Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? 0 Yes ® No If yes, describe each episode. SIGNIFICANT INDUSTRIAL USER INFORMATION: to the treatment works, copy questions F.3 through F.8 and Supply the following information for each SIU. If more than one SIU discharges provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Reynolds American — Tobaccoville Mailing Address: P.O. Box 1487 Winston-Salem, NC 27102 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Printing F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Cigarettes Raw material(s): Tobacco, flavorings, menthol F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 100,000 gpd ( X continuous or intermittent) the collection system in gallons per into the collection system b. Non-pror-e wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 400,000 gpd ( X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards 0 Yes ® No If subject to categorical pretreatment standards, which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Muddy Creek VWVTP, NC0050342 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin/Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g_, upsets, interference) at the treatment works in the past three years? ❑ Yes Z No If yes, describe each episode. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Smurfit -Stone Corporation (SIC) Mailing Address: 8080 North Point Blvd. Winston-Salem, NC 27106 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Corrugated Boxes F.6. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Cardboard sheets and containers Raw material(s): Linerboard, paper, starch F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 12,000 gpd ( X continuous or intermittent) the collection system in gallons per into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 3,000 gpd ( X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes 0 No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? FACIUTY NAME AND PERMIT NUMBER: Muddy Creek V VVfP, NC0050342 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin/Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. SIGNIFICANT INDUSTRIAL USER INFORMATION: to the treatment works, copy questions F.3 through F.8 and Supply the following information for each SIU. If more than one SIU discharges provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Lantal Textiles, Inc. (SIU) Mailing Address: 1300 Lanaenthal Drive Rural Hall, NC 27045 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Textile Dve Operation F.5. Principal Product(s) and Raw Materfal(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Woven textile fabrics for Transportation Industries Raw material(s): Dyes. Acids, Fire retardant, and Binders F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 25,000 gpd ( continuous or X intermittent) the collection system in gallons per into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 85,000 gpd ( X continuous or _ intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Muddy Creek WWTP, NC0050342 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin/Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. FACILITY NAME AND PERMIT NUMBER: Muddy Creek WWTP, NC0050342 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin/Pee Dee n F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Reynolds American — Whitaker Park (SIU) Mailing Address: P.O. Box 2959 Winston-Salem, NC 27102 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Printing F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Cigarettes and reconstituted tobacco sheet Raw material(s): Tobacco, tobacco stems. tobacco dust, payer, and glues F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or intermittent. 400,000 gpd ( X continuous or intermittent) the collection system in gallons per into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 400,000 gpd ( X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits Z Yes ❑ No b. Categorical pretreatment standards 0 Yes ® No If subject to categorical pretreatment standards, which category and subcategory? FACILITY NAME AND PERMIT NUMBER: Muddy Creek VVVVTP, NC0050342 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin/Pee Dee F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. SIGNIFICANT INDUSTRIAL USER INFORMATION: discharges to the treatment works, copy questions F.3 through F.8 and Supply the following information for each SIU. If more than one SIU provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Salem Health Care Services (SIU) Mailing Address: 195 Park Plaza Drive Winston-Salem, NC 27105 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Hospital Laundry F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Linen Raw material(s): Bleach, detergent, softeners F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume day (gpd) and whether the discharge is continuous or intermittent. 120,000 gpd ( X continuous volume following: subcategory? of process wastewater discharge into the collection system in gallons per into the collection system or intermittent) b. Non -process wastewater flow rate. Indicate the average daily in gallons per day (gpd) and whether the discharge is continuous 6,000 gpd ( X continuous of non -process wastewater flow discharged or intermittent. or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the a. Local limits ® Yes b. Categorical pretreatment standards 0 Yes If subject to categorical pretreatment standards, which category and 0 No Z No FACILITY NAME AND PERMIT NUMBER: Muddy Creek WWTP, NC0050342 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin/Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused o contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? 0 Yes ® No If yes, describe each episode. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Superior Manufacturing (SIC) Mailing Address: 4102 Indiana Ave. Winston-Salem, NC 27105 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Metal Fabrication: Powder paint application F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Cabs and Fuel tanks Raw material(s): Stainless Steel and Aluminum F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into day (gpd) and whether the discharge is continuous or Intermittent. 4.000 gpd ( X continuous or intermittent) the collection system in gallons per into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. 200 gpd ( X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits Z Yes ❑ No b. Categorical pretreatment standards Z Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Subpart 433 A FACILITY NAME AND PERMIT NUMBER: Muddy Creek VWVfP, NC0050342 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Yadkin/Pee Dee F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, Interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode.