NC0006548_Wasteload Allocation_19930719

twins DOCUMENT :SCANNING COVER SHEET
NC0006548
Wayne Farms
/ Dobson facility
NPDES Permit:
Document Type:
Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Complete File - Historical
Engineering Alternatives (EAA)
Plan of Action
Instream Assessment
(67b)
Speculative Limits
Environmental Assessment (EA)
Permit
History
Document Date:
July 19, 1993
This document printed on reuse paper - ignore any
content on the reverse side

NPDES WASTE LOAD ALLOCATION
PERMIT NO.: NC0006548
PERMITTEE NAME:
FACILITY NAME:
Wayne Poultry
Facility Status: Existing
Permit Status: Renewal
Major Minor
Pipe No.: 001
Design Capacity: 0.480 MGD
Domestic (% of Flow):
Industrial (% of Flow): 100 %
Comments:
chicken processing plant wastewater treatment consists or treatin
the wastes from the chicken processing (not cooling water or boiler,
etc.)
RECEIVING STREAM: Fisher River
Class: C
Sub -Basin: 03-07- 02_,
Reference USGS Quad: B 16NW (please attach)
County: Surry
Regional Office: Winston-Salem Regional Office
Previous Exp. Date: 6/30/93 Treatment Plant Class:
Classification changes within three miles:
Requested by:
Prepared by: Swao,•-r a1.,.-i
Reviewed by: n (A
Susan Robson
Date: 4/14/93
Date: �•;•3
Date: # C3
Modeler
Date Rec.
#
6 RzJ
lilt S% l 3
7' o 7
Drainage Area (mi2 ) (d/
Avg. Streamflow (cfs): ) 55
7Q10 (cfs) 21 Winter 7Q10 (cfs) 53 30Q2 (cfs)
Toxicity Limits: IWC 2.5 % Acute/Chronic';
Instream Monitoring:
Parameters
Upstream Location
Downstream Location
f/F
Effluent
Characteristics
ingasese
Mnav4.
What
-3x,1r^.
BOD5 (
27G
552.
NH3-N (mg/1)
D.O. (mg/1)
TSS (may
372-
71-2i
F. Col. (/100 ml)
ZOO
4.
pH (SU)
_ 5
00- i. GRalse 0,/ ►di).
12V
2-40
pk.,,,,n.1 i
$01-
1
Comments: LiAtcrs sel, kv��L
�'4
3

WAYNE POULTRY NC0006548
FOR APPROPRIATE DISCHARGERS, LIST COMPLETE GUIDELINE LIMITATIONS BELOW
Effluent Characteristics
Monthly
Average
Daily
Maximum
Comments
BOD5
276.0
552.0
TSS
372.0
744.0
Oil & Grease
120.0
240.0
Fecal Coliform
200
400
NH3
Type of Product Produced
Lbs/Day Produced
Effluent Guideline Reference
Processed chicken
600,000
Proposed 40 CFR Part 432 subpart 112

Facility Name:
NPDES No.:
Type of Waste:
Facility Status:
Permit Status:
Receiving Stream:
Stream Classification:
Subbasin:
County:
Regional Office:
Requestor:
Date of Request:
Topo Quad:
RESUBMITTAL
FACT SHEET FOR WAS ELOAD ALLOCATION
Wayne Poultry
NC0006548
Industrial - 100%
Existing
Renewal
Fisher River
C
030702
S urry
WSRO
S. Robson
4/14/93
B16NW
Request #
RECEIVED
N.G. Dept. of EHNR
Jill 21993
Winston-Salem
7407 Regional Office
Stream Characteristic:
USGS #
Date:
Drainage Area (mi2):
Summer 7Q10 (cfs):
Winter 7Q10 (cfs):
Average Flow (cfs):
30Q2 (cfs):
IWC (%):
109
29
53
155
2.5
Wasteload Allocation Summary
(approach taken, correspondence with region, EPA, etc.)
Wayne Poultry is compliant with their current limits and has been passing toxicity testing since
1989. The limits are based on federal effluent guidelines (Development document for poultry
processing). LIMITS SHOULD REMAIN THE SAME AS IN PREVIOUS PERMIT.
Special Schedule Requirements and additional comments from Reviewers:
Recommended by: �u 1f/. Ili_ -_ Date:
Reviewed by
Instream Assessment: /1Date: C.v o'I-S 3
egional Supervisor: Date: 5.11- 1, j
Permits & Engineering:051,Date: 7b-ICS
RETURN TO TECHNICAL SERVICES BY: JUL 2 7 1993
lvlz5la3

2
Type of Toxicity Test:
Existing Limit:
Recommended Limit
Monitoring Schedule:
Existing Limits
BOD5 (#/day):
TSS (#/day):
pH (SU):
Oil&Grease (#/day):
Fecal coliform (#/100 ml)
Recommended Limits
BOD5 (#/day):
TSS (#/day):
pH (SU):
Oil&Grease (#/day):
Fecal coliform (#/100 ml)
TOXICS/METALS/CONVENTIONAL PARAMETERS
Chronic Quarterly
Chronic Qtrly P/F at 2.5%
Chronic Qtrly P/F at 2.5%
Jan Apr Jul Oct
Ft,ow - 0. 4-2 M GP
Monthly Avg
276
372
120
1000
f A N = O. 4$ iMO>
Monthly Avg
276
372
120
200
Limits Changes Due To:
Other (onsite toxicity study, interaction, etc.)
Daily Max
552
744
6-9
240
2000
Daily Max
552
744
6-9
240
400
EL
EL
F.I.
EL
Parameter(s) Affected
Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate
receiving water will be consumed. This may affect future water quality based effluent limitations for additional
dischargers within this portion of the watershed.
OR
_X No parameters are water quality limited, but this discharge may affect future allocations.

3
INSTREAM MONITORING REQUIREMENTS
Upstream Location:
Downstream Location:
Parameters:
Special instream monitoring locations or monitoring frequencies:
MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS
Adequacy of Existing Treatment
Has the facility dew nstrated the ability to meet the proposed new limits with existing treatment
facilities? Yes c/ No
If no, which parameters cannot be met?
Would a "phasing in" of the new limits be appropriate? Yes No V
If yes, please provide a schedule (and basis for that schedule) with the regional
office recommendations:
If no, why not?
OR lir L Ro 0 v.0 ia4 l`o & iA e (0..s4- 2yeas s �
Special Instructions or Conditions
.)
Wasteload sent to EPA? (Major) _N (Y or N)
(If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old
assumptions that were made, and description of how it fits into basinwide plan)
Additional Information attached? _N (Y or N) If yes, explain with attachments.

Facility Name t WA YNe Pour Permit # NC000 (05
48 Pipe #
CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY)
The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in:
1.) The North Carolina Ceriodaplia chronic effluent bioassay
Procedure- Revised *September 1989) or subsequent versions procedureCarolina Chronic Bioassay
The effluent concentration ai which there may be no observable inhibition of
is 2,q `� (refined as treatment two in the North Carolina � document). reproduction or significant mortality
er�y monitoring using this procedure to establish e with The permit holder shall perform
performed toter thirty days from the effective date of this compliance duringgbhe permit s of
The first test will be
AN. ; -2 � 0 Effluent samplingp facer this months
permitted final effluent discharge below all treatment p'ocesses, g shall be perforated at the NPDES
All toxicity testingresults .
required as part of this permit condition will be entered on the Effluent Discharge
Monitoring Form (MR-1) for the month in which it was performed, usingtheg
Additionally, DEM Form AT-1 (original) is to be sent to the followingadresspa�e code TGP3B.
Attention: Environmental Sciences Branch
North Carolina Division of
Environmental Management
4401 Reedy Creek Road
Raleigh, N.C. 27607
Test data shall be complete and accurate and include allsupporting. .
association with the toxicity tests, as well 'as all doseire ,chemical�physica] measurements performed in
sample must be measured and reportedP° Total residual chlorine of the effluent toxicity
if chlorine is employed for disinfection of the waste stream.
hould any single quarterly monitoring indicate a failure to meetspecified limit then
begin
immediately until such time that a single test is passed. Upon � monthly monitoring will
revert to quarterly in the months specified above. passing, this monthly test requirement v�ili
Should any test data from this monitoring requirement or tests performed
Environmental Management indicate potential impacts to the ivjns by the North Carolina Division of
modified to include alternate monitoring requirements or limits. g this permit may be re -opened and
NOTE: Failure to achieve test conditions ass specified in the '
survival and appropriate environmental controls, shall constitute cited
such as minimum control organism
retestiig(within 30 days of initial monitoring event). Failure to submit suitable andst results ks require immediate
e
noncompliance with monitoring requirements. uIts will constitute
7Q10 241 cfs •
Permitted Flow a 4-e MGD
IWC — qb
Basin & Sub -basin O!o?o 2
Receiving Stream F'614 Rivee
County Suggs
QCL PIF Version 9191
Recommended by:
/1.,„ a4,
Date 6(z03

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WHOLE EFFLUENT TOXICITY TESTING OISELF-MONITORING SUMMARY] Tue. May 18, 1993
FACILITY RIEQUIRJEhII'NT YEAR JAN IFB MAIL AI'R MAY 111N JUL AUIL G S1P OCT NOV DEC
1V AI .I.A('li \V\\-17' I.ICI' (lilt TAR:2i% (BEGIN 5/1/93 CIIit l.ihl ^^-3rA, (. IfXI?f. 89 -• -• -- FAIL PASS PASS FAIL FAFAIL PASS PFl PASS
N00020702 Begin:2/26/90 Frequency: Q PA: A JAN APR JUL OCT NonComp: 00 PASS FAIL -- -- FAIL — PASS
County:DUM IN Region: WIRO Subbisin:CPF22 91 PASS — — LATE LATE PASS PASS FAIL }Pt N7
PF: 0.70 Special
92 PASS — PASS PASS PASS
7Qµ1: 4.20 I%V(j'I.1:70.s1 Omer. 93 FAH. --- FAIL -• -• _. -.
WALSI-UNDUI(G WWII' i'IJthl CI IR I.IM:)0% • --
NC0020362 Degin:7/If90 Frequency: Q PIP a MAR JUN SEP DEC NonComp: • --- - — ;-Alt.
FA M1 M
Coonty:CRI0 Nli Region: WARO Sttbhasin: NEU07 91 PASS PASS FAIL PASS PASS - LATE
special
92 PASS PASS PASS FAIL PASS PASS
1'I': 0.138 I PASS
7Q10:0.0 I\VC(%);100.00 Order. 93 -.
WARD TRANSFORMER CO, INC. PERM CtBt LIM:90% -- -- --
-NONE -• -- -- — -- NONE NONE NONE
NCOOs5603 Degin:4/l/91 Frequency: Q P!F A JAN APR JUL OCT NonComp: 90 NONE NONE NONE NONE NONE PASS FR PASS FR PASS
County:WAFE Region: RRO Subbasin: NEU02
91 h,R — -- FAIL PASS FAIL PAS$ FAIL FAIL FAIL
P(. VAR Special 92 FAIL FAIL FAIL FAIL tot FAIL71.0 FAIL PASS PA- SS FAIL FAIL PASS
7Q10 0.000 BVCY%):lo0.00 Order. 93 FAIL PASS -. FAIL
WARREN CO. \\ 1\'IS PERM CHR LIM:76% B9 — —FAH.
Begin:12/1/91 Pregnancy: Q P/F A MAR JUN SEP DEC NonComp: 90 —
County:WARRI'N Region: RRO Subbasin:TAR04 FAIL PASS PA• SS
PF: 2.0 Special 92 FFi Not FFI PASS PASS'
7Q10: 1.0 1WC(%):75.6 Orlon 93 — — PASS --
NONE'
W\Y7P PERM CIIR LIM:90% Y 89 -- — —
NC00206t8 Begin:8/I/91 Frequency: Q PR; A FEB MAY AUG NOV NanConlp: 90 -- _ -- NONE' t98'
County:BEAUFORT Region: WARO 59bWsin: TAR07 91 NONE' 14.55' FAIL
FAIL PASS LATE PASS FAIL FAIL FAIL FAIL FAIL
PP: 2.12
Special 92 FAIL PASS FAIL PASS PASS PASS
7QI0:0.0 )WC1(%):100 Orden 93 — PASS
\VAl'NIiOII.COJPLAINViIi\VGROCI.3LY PBRMClIRMIONIT:99%(GRAB) -' ..-
N(111L1 (0I) Begin: 7N5lal Frequency: Q PA' A IAN AliNonComp:11. OCT NonComp: --' --•
County:SAMPSON Region: FRO Subtasin:C1'F18 91 -• •.. H
Special 92 .» H
PI:: 0.014 1
7Q10:0 1\VC(%):I00 Outer. 93 H -..
ttu I'A:Rt .. I'A71r .. PA:
••• I'A:r3
w AVM,. PUl CII V HAM CI lit LIM./3% _- PASS —
NC00065•I8 Bcgin:7/1/88 Frequency: Q PA? JAN APR, JUL OCT NonComp:90 PASS — PASS PASS —
Coont)•:SURRy Region: WSRO Suubbasirr: YAD02 91 PASS PASS LATE PASS PASS
PP: 0A8 Special
92 PASS PASS PASS PASS
03 PASS
80 -- ••• ... PASS FAIL PASS
E WAYNI_SV1LL WWII' I'1](M CI IIL LIM:8.9% PASS PASS
N(:(1025321 Begin:311/SO Frequency: Q P/1r A FEB MAY AIIG NOV NonComp: 90 -• PASS PASS — --• -._
91 ... PASS --. LATE
PASS PASS PAS.^. -- PASS
Clxuny:1 lAl•\\'O(N) Itcg' : ARO%uLMvn: Ilt11o5 FAIL PASS PASS --
PF:6.00(r0 Special 92 — PASS
7Q10.95-0 IWc(%):8.91 Onkr. 93 -- PASS --
89 --
7Q 10: 29.00 IWC('A,):2.50 omen
NEDGEFII:I.D ACRES all IP PERM CFIR 1.IM:90Te
NC0062o34 Begin: I Iit/It Frequency: Q I'A' A JAN AI'It JUL OCr NoriComp:
County:BUNCOMBE Region: ARO Subbasin: FRB02 91 --
PF:0.025 Special 92 FA --
7Q10: 0.0 IWC1%):100 OR1 r: 93 FAIL FAIL PASS
WELDON WW1? PERM AC LIM:24/ER PI? 90% (FETID) ® EXPAN TO 1.2 MC
N00025721 Begin:l/1/93 Frcyiemcy: Q PA' A JAN APR JUL OCT NonCornp:SINGL E
County:HALIFAX Region: RRO Subbasin: ROA08
PF: 0.6 Special
7Q10: 1500 IWC(%):0.19 Order.
89 -- — —
90 --
91 --
92 -. — -.
93 N
PASS
FAIL PASS --- PASS
H
0 2 consecutive failures = significant noncompliance Y Pre 1989 Data Available
LEGFND:
MIMI =Permit Requirement LET • Administrative Letter -Target Frequency = Monitoring frequency: Q- Quarterly; M- Monthly: BM- Bimonthly; SA- Semiannually: A- Annually; OWD- Only when discharging; 0- Discontinued monitoring requirement: IS- Conducting Independent study
Begin =11rst month moulted 7Q10 = Itcoclving stream low new criterion (cfs) A = quarterly monitoring Itxreasrs w monthly upon singk failure Mundn that testing must occur - ex. JAN,AI'RJUL.0C-I' NonComp = Current Compliance Requirement
PP = pomutted flow (MOD) !WC%= lnsueam waste concentnllon P!F = Pass/Vail chronic test AC = Acute CI IR = Chronic
Data Notation: f - Fathead Minnow: • - Ceriodaohnia so.: my - Mvsid shrimp. ChV - Chronic valve: P - Mortality of stated percentage at highest concentration: at - Performed by DEM An Tax Group: bt - Bad test
Reporting Notation: — = Data not required; NR - Not reported; ( ) - Beginning of Quarter Facility Activity Status: I - tractive, N - Newly Issued(ro construct): H - Active but not discharging: t-More data available for month In question SIG = ORC signature needed
55