HomeMy WebLinkAbout20220108 Ver 1_ePCN Application_20220120fr.,f DW R
mrlsloa of ware. Resources
Pre -Construction Notification (PCN) Form
For Nationwide Permits and Regional General Permits
(along with corresponding Water Quality Certifications)
December 6, 2021 Ver 4.2
Initial Review
Has this project met the requirements for acceptance in to the review process?*
Yes
No
Is this project a public transportation project?*
Yes No
Change only if needed.
BIMS # Assigned*
Version#*
20220108
1
Is a payment required for this project?
No payment required
What amout is owed?*
Fee received
$240.00
Fee needed - send electronic notification
$570.00
Reviewing Office*
Select Project Reviewer*
Raleigh Regional Office - (919) 791-4200
Colleen Cohn:eads\cmcohn
Information for Initial Review
1a. Name of project:
109 Beaver Pine Way
1a. Who is the Primary Contact?*
Anna Lumpkin
1 b. Primary Contact Email: * 1c. Primary Contact Phone:*
arragsda@gmail.com (910)443-0569
Date Submitted
1 /20/2022
Nearest Body of Water
lynn branch
Basin
Neuse
Water Classification
creek, WS-III; NSW
Site Coordinates
Latitude:
Longitude:
35.760620
-78.760773
A. Processing Information u
County (or Counties) where the project is located:
Wake
Is this a NCDMS Project
Yes No
Is this project a public transportation project?*
Yes No
1a. Type(s) of approval sought from the Corps:
Section 404 Permit (wetlands, streams and waters, Clean Water Act)
Section 10 Permit (navigable waters, tidal waters, Rivers and Harbors Act)
Has this PCN previously been submitted?*
Yes
No
1 b. What type(s) of permit(s) do you wish to seek authorization?
Nationwide Permit (NWP)
Regional General Permit (RGP)
Standard (IP)
1c. Has the NWP or GP number been verified by the Corps?
Yes No
Nationwide Permit (NWP) Number: 13 - Bank Stabilization
NWP Numbers (for multiple NWPS):
1d. Type(s) of approval sought from the DWR:
401 Water Quality Certification - Regular
Non-404 Jurisdictional General Permit
Individual 401 Water Quality Certification
le. Is this notification solely for the record because written approval is not required?
For the record only for DWR 401 Certification:
For the record only for Corps Permit:
1f. Is this an after -the -fact permit application?*
Yes No
1g. Is payment into a mitigation bank or in -lieu fee program proposed for mitigation of impacts?
Yes No
1g. Is payment into a mitigation bank or in -lieu fee program proposed for mitigation of impacts?
Yes No
1 h. Is the project located in any of NC's twenty coastal counties?
Yes No
1j. Is the project located in a designated trout watershed?
Yes No
B. Applicant Information
1d. Who is applying for the permit?
Owner Applicant (other than owner)
le. Is there an Agent/Consultant for this project?
Yes No
2. Owner Information
2a. Name(s) on recorded deed:
Anna Rain Lumpkin
2b. Deed book and page no.:
2c. Contact Person:
2d.Address
Street Address
109 Beaver Pine Way
Address Line 2
City
Cary
Postal / Zip Code
27511
2e. Telephone Number:
(910)443-0569
2g. Email Address:
arragsda@gmail.com
401 Water Quality Certification - Express
Riparian Buffer Authorization
State / Province / Region
NC
Country
USA
2f. Fax Number:
Yes No
Yes No
U
2a. Name(s) on recorded deed:
Edwin Scott Lumpkin III
2b. Deed book and page no.:
2c. Contact Person:
2d.Address
Street Address
109 Beaver Pine Way
Address Line 2
City
Cary
Postal / Zip Code
27511
2e. Telephone Number:
(919)623-5417
2g. Email Address:*
esiumpkinl@gmail.com
C. Project Information and Prior Project History
1. Project Information
1 b. Subdivision name:
(if appropriate)
1c. Nearest municipality / town:
Cary
2. Project Identification
2a. Property Identification Number:
0773019884
2c. Project Address
Street Address
109 Beaver Pine Way
Address Line 2
City
Cary
Postal / Zip Code
27511
3. Surface Waters
3a. Name of the nearest body of water to proposed project:
lynn branch
3b. Water Resources Classification of nearest receiving water:*
creek, WS-III; NSW
3c. What river basin(s) is your project located in?*
Neuse
3d. Please provide the 12-digit HUC in which the project is located.
030202011001
4. Project Description and History
State / Province / Region
NC
Country
USA
2f. Fax Number
2b. Property size:
.77
State / Province / Region
NC
Country
USA
4a. Describe the existing conditions on the site and the general land use in the vicinity of the project at the time of this application: *
Our community pond receives storm water from upstream parts of the town. The pond drain stack dumps in a creek directly behind our fence. During the October 2021 storm, we received
excess water that breached the pond banks and created extensive erosion in our back yard as water was coming across the road and into our back yard faster than it could drain out of the
pond drain. The force of the water knocked an 8 foot section of 6 foot tall privacy fence down, washed all of our mulch and gravel out of our landscaped area in the back yard, and created
a hole in our back yard where water was eroding the bank far enough back to create a hole under our fence approximately 3 ft wide, 3 ft deep, and 20 ft long. The project is part of our
fenced in backyard. See attached photos/video in link https://www.icloud.com/sharedalbum/#Bl655Z2WMJ8Hcgr
4b. Have Corps permits or DWR certifications been obtained for this project (including all prior phases) in the past?
Yes No Unknown
u
4f. List the total estimated acreage of all existing wetlands on the property:
0
4g. List the total estimated linear feet of all existing streams on the property:
65
4h. Explain the purpose of the proposed project:"
Installing gabion baskets would rebuild the stream bank and installing a dissipator pad under the pond drain to eliminate further erosion into our back yard. Making the emergency spillway
deeper will allow for excess water flow to remain contained.
41. Describe the overall project in detail, including indirect impacts and the type of equipment to be used:"
Using a sump pump, we will pump all water from the basin where the pond drain daylights. We will also support the stream with plywood and rebar stakes will be used as temporary trench
braces to prevent water and soft soils from entering the work site. We will use a mini excavator to dig the loose soil and pea gravel that has washed down from the back yard during heavy
storms. Excavation will also shape the stream bank for setting the gabion baskets linearly and establishing the elevation for the base material and gabion mattress. This excavated
dirt/gravel/soil will be set aside to be used as fill for the back yard. Once excavation is done and the elevation is set, we will back fill with a #57 gravel base and compact to a thickness of
approximately 6". The base will be sloped slightly back towards the streambank that will be behind it. We will lay a geotextile fabric down over the top of the base and run back up the
streambank. The gabion basket will be set and the mattress set in front. The mattress will be filled with 4"-8" angular fill and tied, then the gabion will be filled with 4"-8" fill wit corner
stiffeners installed and tied. The geotextile fabric will be folded over the top of the gabion and the fill will be placed back behind the gabions and the geotextile fabric will be cut along the
top of the gabions. At this point, the temporary trench braces will be removed and the riprap for the dissipator pad will be placed at the bottom of the stream where the pond drain daylights.
5. Jurisdictional Determinations
5a. Have the wetlands or streams been delineated on the property or proposed impact areas?*
Yes No Unknown
Comments:
5b. If the Corps made a jurisdictional determination, what type of determination was made?*
Preliminary Approved Not Verified Unknown N/A
Corps AID Number
5c. If 5a is yes, who delineated the jurisdictional areas?
Name (if known):
Agency/Consultant Company:
Other:
6. Future Project Plans
6a. Is this a phased project?*
Yes No
Are any other NWP(s), regional general permit(s), or individual permits(s) used, or intended to be used, to authorize any part of the proposed project or related activity?
D. Proposed Impacts Inventory
1. Impacts Summary
1a. Where are the impacts associated with your project? (check all that apply):
Wetlands Streams -tributaries Buffers
Open Waters Pond Construction
3. Stream Impacts
11
3a. Reason for impact (?)
3b.lmpact type*
3c. Type of impact*
��3e.
Stream Type*
3f. Type of
3g. S. width*
3h. Impact
�ff.name*
?)
Jurisdiction*
length*
S1
excavation for establishing
Temporary
Excavation
excavation
Both
3
21
elevation
Average (feet)
Qinear feet)
gy
trench shoring
Temporary
Dewatering
trench shoring
Intermittent
Both
21
Average (feet)
(linear feet)
S3
redirecting pond drain
Temporary
Dewatering
pond drain
Intermittent
Both
Average (feet)
pinear feet)
S4
dissipator pad for pond drain
Permanent
Rip Rap Fill
dissipator :�:]t::t_]Both
3
6
Average (feet)
(linear feet)
3i. Total jurisdictional ditch impact in square feet:
0
3i. Total permanent stream impacts: 3i. Total temporary stream impacts:
6 47
31. Total stream and ditch impacts:
53
3j. Comments:
E. Impact Justification and Mitigation
1. Avoidance and Minimization
1a. Specifically describe measures taken to avoid or minimize the proposed impacts in designing the project:
temporary trench shoring to allow the stream to continue to function during construction, minimal excavation in the stream basin
1 b. Specifically describe measures taken to avoid or minimize the proposed impacts through construction techniques:
staging area for all excavated dirt, temporary trench shoring.
2. Compensatory Mitigation for Impacts to Waters of the U.S. or Waters of the State
2a. Does the project require Compensatory Mitigation for impacts to Waters of the U.S. or Waters of the State?
Yes No
2b. If this project DOES NOT require Compensatory Mitigation, explain why:
Compensatory Mitigation. Compensatory mitigation is not required as permit thresholds for mitigation will not be exceeded.
F. Stormwater Management and Diffuse Flow Plan (required by DWR)
1. Diffuse Flow Plan
la. Does the project include or is it adjacent to protected riparian buffers identified within one of the NC Riparian Buffer Protection Rules?
Yes No
If no, explain why:
Diffuse Flow. The project does include protected riparian buffers.
Proposed project streambank stabilization) will not create concentrated stormwater flow through the buffer. Existing contours will not be altered, and any areas disturbed during access with
equipment to perform the work will be stabilized with seed and straw (areas where work proposed are currently grassed/Existing Use). No new buffer impacts are proposed.
2. Stormwater Management Plan
2a. Is this a NCDOT project subject to compliance with NCDOT's Individual NPDES permit NCS000250?"
Yes No
2b. Does this project meet the requirements for low density projects as defined in 15A NCAC 02H .1003(2)?
Yes No
Comments:
G. Supplementary Information
1. Environmental Documentation
la. Does the project involve an expenditure of public (federal/state/local) funds or the use of public (federal/state) land?
Yes No
2. Violations (DWR Requirement)
2a. Is the site in violation of DWR Water Quality Certification Rules (15A NCAC 2H .0500), Isolated Wetland Rules (15A NCAC 2H .1300), or DWR Surface Water or Wetland Standards or
Riparian Buffer Rules (15A NCAC 2B .0200)?"
Yes No
3. Cumulative Impacts (DWR Requirement)
3a. Will this project result in additional development, which could impact nearby downstream water quality?"
Yes No
3b. If you answered "no," provide a short narrative description.
The project be isolated to our back yard and is for the sole purpose of reinforcing the streambank adjacent to our fenceline and to establish a dissipator
pad for the pond drain to prevent future erosion.
4. Sewage Disposal (DWR Requirement)
u
4a. Is sewage disposal required by DWR for this project?*
Yes No N/A
5. Endangered Species and Designated Critical Habitat (Corps Requirement)
5a. Will this project occur in or near an area with federally protected species or habitat?*
Yes No
5b. Have you checked with the USFWS concerning Endangered Species Act impacts?*
Yes No
5c. If yes, indicate the USFWS Field Office you have contacted.
Raleigh
5d. Is another Federal agency involved?*
Yes No
5e. Is this a DOT project located within Division's 1-8?
Yes No
5f. Will you cut any trees in order to conduct the work in waters of the U.S.?
Yes No
5g. Does this project involve bridge maintenance or removal?
Yes No
5h. Does this project involve the construction/installation of a wind turbine(s)?*
Yes No
Unknown
51. Does this project involve (1) blasting, and/or (2) other percussive activities that will be conducted by machines, such as jackhammers, mechanized pile drivers, etc.?
Yes • No
5j. What data sources did you use to determine whether your site would impact Endangered Species or Designated Critical Habitat?
FWS Environmental Conservation Online System
6. Essential Fish Habitat (Corps Requirement)
6a. Will this project occur in or near an area designated as an Essential Fish Habitat?
Yes No
6b. What data sources did you use to determine whether your site would impact an Essential Fish Habitat?
FWS Environmental Conservation Online System
7. Historic or Prehistoric Cultural Resources (Corps Requirement)
7a. Will this project occur in or near an area that the state, federal or tribal governments have designated as having historic or cultural preservation status?*
Yes No
7b. What data sources did you use to determine whether your site would impact historic or archeological resources?*
NC Historic Preservations Office web2.0 general audience and buffer tool
8. Flood Zone Designation (Corps Requirement)
8a. Will this project occur in a FEMA-designated 100-year floodplain?*
Yes No
8c. What source(s) did you use to make the floodplain determination?*
FEMA map # 3720076300J Date: 5/2106.
Miscellaneous
Please use the space below to attach all required documentation or any additional information you feel is helpful for application review. Documents should be combined into one file when
possible, with a Cover Letter, Table of Contents, and a Cover Sheet for each Section preferred.
Click the upload button or drag and drop files here to attach document
109 beaver pine.pdf 896.37KB
File must be PDF or KMZ
Comments
Signature
*
By checking the box and signing below, I certify that:
U
• The project proponent hereby certifies that all information contained herein is true, accurate, and complete to the best of my knowledge and belief'; and
• The project proponent hereby requests that the certifying authority review and take action on this CWA 401 certification request within the applicable reasonable period of time.
• I have given true, accurate, and complete information on this form;
• I agree that submission of this PCN form is a "transaction" subject to Chapter 66, Article 40 of the NC General Statutes (the "Uniform Electronic Transactions Act');
• I agree to conduct this transaction by electronic means pursuant to Chapter 66, Article 40 of the NC General Statutes (the "Uniform Electronic Transactions Act');
• I understand that an electronic signature has the same legal effect and can be enforced in the same way as a written signature; AND
• I intend to electronically sign and submit the PCN form.
Full Name:
Anna Lumpkin
Signature
Date
1 /20/2022
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`I�IM Designation: A 974 — 97
,I I' AMERICAN SOCIETY FOR TESTING AND MATERIALS
100 Ban Harbor Dr., West Conshohocken, PA 19428
Reprinted from the Annual Book of ASTM Standards. Copyright ASTM
Standard Specification for
Welded Wire Fabric Gabions and Gabion Mattresses
(Metallic -Coated or Polyvinyl Chloride (PVC) Coated)'
This standard is issued under the fixed designation A 974; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope
1,1 This specification covers gabions and gabion mattresses
produced from metallic -coated welded wire fabric, and
metallic -coated wire for spiral binders, lacing wire, and stiff-
eners used to assemble the product. The metallic -coated fabric
may be polyvinyl chloride (PVC) coated after fabrication. The
spiral binders, lacing wire, and stiffeners may be PVC coated
after metallic coating. Polyvinyl chloride hereinafter will be
designated as PVC.
1.2 Welded wire fabric for gabions and gabion mattresses is
produced in five styles, based on the kind of coating, as
described in Section 4.
1.3 The values stated in inch -pound units are to be regarded
as the standard. The values given in parentheses are for
information only.
1.4 This specification references notes and footnotes which
provide explanatory material. These notes and footnotes (ex-
cluding those in tables and figures) shall not be considered as
requirements of this specification.
1.5 The following safety hazards caveat pertains only to the
test methods portion, Section 13, of this specification: This
standard does not purport to address all of the safety concerns,
if anr, associated with its use. It is the responsibility of the user
of this standard to establish appropriate safety and health
practices and determine the applicability of regulatory limita-
tions prior to use.
2. Referenced Documents
2.1 ASTM Standards:
A 90JA 90M Test Method for Weight (Mass) of Coating on
Iron and Steel Articles with Zinc or Zinc -Alloy Coating'
A 185 Specification for Steel Welded Wire Fabric, Plain, for
Concrete Reinforcement'
A 370 Test Methods and Definitions for Mechanical Testing
of Steel Products'
A 428 Test Method for Weight of Coating on Aluminum
Coated Iron and Steel Articles2
' This specification is under the jurisdiction of ASTM Committee A-5 on
Metallic Coated Iron and Steel Products and is the direct responsibility of
Subcommittee A05.12 on Wire Specifications.
Current edition approved May 10, 1997. Published September 1997,
Annual Book of ASTM Standards, Vol 01.06.
Annual Book of ASTM Standards, Vol 01.04.
'Annual Book of ASTM Standards, Vol 01.03.
A 641 Specification for Zinc Coated (Galvanized) Carbon
Steel Wire
A 809 Specification for Aluminum Coated (Aluminized)
Steel Wire
A 853 Specification for Steel Wire, Carbon, for General
Use'
A 856/A 856M Specification for Zinc-5 % Aluminum-
Mischmetal Alloy -Coated Carbon Steel Wire'`
A 902 Terminology Relating to Metallic Coated Steel Prod-
ucts2
B 117 Practice for Operating Salt Spray (Fog) Testing
Apparatus
D 638 Test Method for Tensile Properties of Plastics'
D 746 Test Method for Brittleness Temperature of Plastics
and Elastomers by Impact
D 792 Test Method for Specific Gravity (Relative Density)
and Density of Plastics by Displacement
D 1242 Test Methods for Resistance of Plastic Materials to
Abrasion'
D 1499 Practice for Operating Light- and Water -Exposure
Apparatus (Carbon -Arc Type) for Exposure of Plastics'
D 2240 Test Method for Rubber Property -Durometer Hard-
ness'
G 23 Practice for Operating Light -Exposure Apparatus
(Carbon -Arc Type) With and Without Water for Exposure
of Nonmetallic Materials'
3. Terminology
3.1 Definitions —Refer to Terminology A 902 for general
terminology relating to metallic -coated steel products.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 gabion, n—a wire fabric container, uniformly parti-
tioned, of variable size, interconnected with other similar
containers, and filled with stone at the site of use, to form
flexible, permeable, monolithic structures such as retaining
walls, sea walls, channel linings, revetments, and weirs for
erosion control (see Fig. 1). Typical gabion sizes are shown in
Table 1.
3.2.2 gabion mattress, n—a gabion with relatively small
height in relation to the lateral dimensions, generally used for
s Annual Book of ASTM Standards, Vol 03.02.
'Annual Book of ASTM Standards, Vol 08.01.
' Annual Book of ASTM Standards, Vol 09.01.
'Annual Book of ASTM Standards, Vol 14.02.
Off O A 974
Al
BACK
14ZU,
BOTTOty,
FIG. 1 Gabion
PHRAGM
me
-RONT
lining channels (see Fig. 2). Typical gabion mattress sizes are
shown in Table 2.
3.2.3 lacing wire, n— for gabions and gabion mattresses, a
metallic -coated steel wire or metallic -coated steel wire with
PVC coating used to assemble and interconnect empty gabion
units, and to close and secure stone -filled units, used as an
alternate to spiral binders.
3.2.4 spiral binder, n— for gabions and gabion mattresses,
a length of metallic -coated steel wire or metallic -coated steel
wire with PVC coating preformed into a spiral, used to
assemble and interconnect empty gabion units, and to close and
secure stone -filled units, used as an alternate to lacing wire.
3.2.5 stiffener, n for gabions, a length of metallic -coated
steel wire or metallic -coated steel wire with PVC coating used
for support by forming a diagonal brace across the corners,
inside of the gabion container. Stiffeners are produced using
lacing wire for on -site applications or shipped preformed using
heavier wire gage as shown in Table 3.
3.2.6 welded wire fabric, n—material composed of a series
of longitudinal and transverse steel wires arranged substan-
tially at right angles to each other, and welded together at the
points of intersection by electrical resistance welding to form
fabricated sheets.
4. Classification
4.1 Welded wire gabions are classified according to coating,
as follows:
4.1.1 Style 1, consists of welded wire fabric made from wire
which is zinc -coated before being welded into fabric. Spiral
binders, lacing wire, and stiffeners are produced from zinc -
coated wire.
4.1.2 Style 2, consists of welded wire fabric which is made
from uncoated wire and the fabric is subsequently zinc -coated
after fabrication. Spiral binders, lacing wire, and stiffeners are
produced from zinc -coated wire.
4.1.3 Style 3, consists of welded wire fabric made from wire
which is coated with zinc-5 % aluminum-mischmetal alloy
(Zn-5Al-MM) before being welded into fabric. Spiral binders,
lacing wire, and stiffeners are also produced from zinc-5 %
aluminum-mischmetal alloy (Zn-5A1-MM) coated wire.
4.1.4 Style 4, consists of welded wire fabric made from wire
which is aluminum -coated before being welded into fabric.
Spiral binders, lacing wire, and stiffeners are also produced
from aluminum -coated (aluminized) wire.
4.1.5 Stvle 5, consists of welded wire fabric, spiral binders,
lacing wire, and stiffeners as Styles 1, 2, 3, or 4, and overcoated
with PVC.
5. Ordering information
5.1 Orders for material to this specification should include
the following information:
5.1.1 Quantity (number of units) as shown on plan,
5.1.2 Gabions or gabion mattresses,
5.1.3 Size (length by width by height),
5.1.4 Style of coating (Section 4), including the specific
style to be furnished, or all acceptable styles,
5.1.5 ASTM designation and year of issue.
5.1.6 Any special requirements (see 8.2.5 and Note 2), and
5.1.7 Certification, if required (see 15.1).
NoTr 1—A typical ordering description is as follows: 100 gabions. 6 by
3 by 3 ft, as shown on plans; Style 1, 2, 3, or 4; with required spiral
binders, lacing wire, and stiffeners; conforming to ASTM A 974.
6. Material and Manufacture
6.1 The wire used in the manufacture of welded wire fabric
for use in gabions shall conform to the specifications in 6.1.1
as appropriate for the style ordered, except the tensile strength
shall conform to 7.1. The wire may be produced from any
grade of steel listed in Specification A 853.
6.1.1 Style 1 welded wire fabric shall be manufactured from
zinc -coated steel wire conforming to Specification A 641. Style
2 welded wire fabric shall be manufactured from uncoated steel
wire conforming to Specification A 853, and the fabric subse-
quently zinc -coated by the hot -dip process. Style 3 welded wire
fabric shall be manufactured from Zn-5Al-MM coated steel
wire conforming to Specification A 856/A 856M. Style 4
welded wire fabric shall be manufactured from aluminum -
coated steel wire conforming to Specification A 809.
6.2 Spiral binders, lacing wire, and stiffeners shall be made
of wire having a tensile strength in accordance with 7.1, having
the same coating material as the welded wire fabric furnished
on the order, and conforming to Specification A 641, A 856/
A 856M, or A 809, as appropriate
6.3 Wire for welded wire fabric shall be assembled by
automatic machines or other suitable mechanical means that
will ensure accurate spacing and alignment of all members of
the finished fabric. Longitudinal and transverse members of the
welded wire fabric shall be connected at every intersection in
accordance with the requirements of 7.2 by the process of
electric resistance welding, which employs the principle of
fusion combined with pressure.
6.4 The PVC coating used in the manufacture of PVC -
coated gabions and gabion mattresses shall conform to the
properties in 8.2 and 9.3
6.4.1 The PVC -coated welded wire fabric shall have the
PVC coating fused and bonded onto the metallic -coated
welded wire fabric after fabrication of mesh. No cutting of the
panels closer than 1/4 ± 1/s in. (6 - 3.18 mm) to the weld shall
4D A 974
TABLE 1 Typical Gabion Sizes
Length, It (cm)
Width, tt (cm)
Height, ft (cm)
Number of Cells
Capacity, yd3 (m3)
6(182.9)
3(91.4)
3(91.4)
2
2.0 (1.53)
9 (274.3)
3(91.4)
3(91.4)
3
3.0 (2.29)
12 (365.8)
3(91.4)
3(91.4)
4
4.0 (3.06)
6 (182.9)
3 (91A)
1.5 (45.7)
2
1.0 (0.765)
9(274.3)
3(91.4)
1.5 (45.7)
3
1.5 (1.15)
12 (365.8)
3 (91.4)
1.5 (45.7)
4
2.0 (1.53)
6(182.9)
3(91.4)
1 (30.5)
2
0,66 (0.50)
9(274.3)
3(91.4)
1 (30.5)
3
1.0 (0.765)
12 (365.8)
3 (91.4)
1 (30.5)
4
1.33 (1.02)
Eft
t3U I I UM r r ivry r
FIG. 2 Gabion Mattress
TABLE 2 Typical Gabion Mattress Sizes
r%1 A P9/ 1r%A of 1
ME
Length, It (cm)
Width, ft (cm)
Height, ft (cm)
Number of Cells
Area, yd 2 (m2)
9(274.3)
6(182.9)
0.5 (15.2)
3
6.0 (5.2)
12 (365.8)
6 (182.9)
0.5 (15.2)
4
8.0 (6.69)
9 (274.3)
6 (182.9)
0.75 (22.9)
3
6.0 (5.2)
12 (365.8)
6 (182.9)
0.75 (22.9)
4
8.0 (6.69)
9 (274.3)
6(182.9)
1.0 (30.0)
3
6.0 (5.2)
12 (365.8)
6 (182.9)
1.0 (30.0)
4
8.0 (6.69)
TABLE 3 Wire Diameters
Minimum Nominal Diameter, Minimum Diameter PVC -Coated
Nominal Diameter, PVC -Coated Wire
Metallic -Coated Wire, in. (mm)' Wire (Including Coating), in. (mm)H
(Including Coating), in. (mm)'_
Wire for PVC -coated gabions
0.106 (2.7)
0.136 (3.5)
0.146 (3.7)
Wire for metallic -coated gabions
0.120 (3.05)
N/A
N/A
Wire for gabion mattresses
0.087 (2.2)
0.117 (3.0)
0.127 (3.2)
Spiral binders for gabions:
PVC -coated
0.106 (2.7)
0.136 (3.5)
0.146 (3.7)
Metallic -coated
0.120 (3.05)
N/A
N/A
Spiral binders for gabion mattresses, metallic- or
0.087 (2.2)
0.117 (3.0)
0.127 (3.2)
PVC -coated
Lacing wire
0.087 (2.2)
0.117 (3.0)
0.127 (3.2)
Stiffeners:
Lacing wire
0.087 (2.2)
0.117 (3.0)
0.127 (3.2)
Preformed
0.120 (3.05)
0.150 (3.8)
0.160 (4.0)
AThe metallic -coated wire shall have the size tolerances in accordance with Specifications A 641, A 856/A 856M, and A 809, as applicable.
BThe minimum thickness of PVC which covers the wire shall be 15 mils (0.015 in. or 0.38 mm), measured radially at any cross section transverse to the wire length
the nominal thickness of PVC which covers the wire shall be 20 mils (0.020 in. or 0.51 mm), measured radially at any cross section transverse to the wire length,
be permitted after fabrication in order to prevent exposure near
the welds.
6.4.2 The PVC -coated wire for spiral binders, lacing wire,
and stiffeners shall have the PVC coating fused and bonded or
extruded and adhered, onto the metallic -coated wire.
6.5 Gabions and gabion mattresses shall be manufactured
with all components mechanically connected at the production
facility with the exception of the mattress lid which is produced
separately from the base (Fig. 1 and Fig. 2). All gabions (Fig.
3) and gabion mattresses (Fig, 4) shall be supplied in the
collapsed form, either folded and bundled or rolled, for
shipping.
7. Mechanical Properties
7.1 Tensile Strength- The tensile strength of the wire used
for the welded wire fabric, spiral binders, lacing wire, and
stiffeners shall be soft or medium in accordance with the
requirements of Specifications A 641 (Style 1), A 856/A 856M
3
11D A 974
BAC i
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EN
FIG. 3 Pre -Assembled Gabion
FIG. 4 Pre -Assembled Gabion Mattress
M
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mi
)IAPHRAGM
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19 j
(Style 3), and A 809 (Style 4) or hard drawn in accordance with
Specification A 853 (Style 2). The cross -sectional area of the
test specimen shall be based on the diameter of the metallic
coated wire. All the wires used in the fabrication of gabions
and Qabion mattresses must use the same temper wire per given
order.
7.2 Weld Shear Strength —The minimum average shear
value in pounds -force shall be 70 % of the breaking strength of
the wire or as indicated in the table as follows, whichever is
Greater, when tested in accordance with 13.4 (see Specification
A 185). Typical minimum average shear strengths as specified
are as follows:
Wire Diameter, in. Minimum Average Shear Minimum Shear Strength,
(mm) Strength, lb (N) lb (N)
0.087 (2.2) 292 (1300) 225 (1000)
0.106 (2.7) 472 (2100) 360 (1600)
0.120 (3.05) 584 (2600) 450 (2000)
7.2.1 Conformance to Requirement —The material shall be
deemed to conform with the requirements for weld shear
strength if the average of the test results of the first four
specimens tested complies with the value in 7.2, or if the
average of the test results for all welds tested complies with the
value in 7.2.
7.3 Panel to Panel Joint Strength —The minimum strength
of the joined panels, when tested as described in 13.5, shall be
as follows:
Exterior Panels, Ibltt Diaphragm Panels, Iblft
(kN/m) (kN/m)
Gabions 1400 (20.4) 600 (8.7)
Gabion mattresses 600 (8.7) 300 (4.35)
8. Physical Properties
8.1 Metallic Coating— The coating weights shall confortn
to the requirements of Specification A 641 Class 3 for zinc
coating (including the zinc coating on the Style 2 fabric),
Specification A 8561A 856M Class 3 for Zn-5Al-MM coating.
or Specification A 809 for aluminum coating.
8.2 PVC for Coating— The initial properties of PVC
coating material shall have a demonstrated ability to conform
to the following requirements:
8.2.1 Specific Gravity— In the range from 1.20 to 1.40,
when tested in accordance with Test Method D 792.
8.2.2 Tensile Strength— Not less than 2275 psi (15.7 MPa),
when tested in accordance with Test Method D 638.
8.2.3 Modulus of Elasticity —Not less than 1980 psi (13.7
MPa) at 100 strain, when tested in accordance with Test
Method D 638.
8.2.4 Hardness —Shore" A" not less than 75, when tested in
accordance with Test Method D 2240.
8.2.5 Brittleness Temperature —Not higher than 15°F
(-9°C), or lower temperature when specified by the purchaser,
when tested in accordance with Test Method D 746.
NOTE 2—The maximum brittleness temperature should be at least l5°F
(8'Q below the minimum temperature at which the gabions will be
handled or filled.
8.2.6 Resistance to Abrasion —The percentage of the weight
loss shall be less than 12 %, when tested in accordance with
Test Methods D 1242, Method B, at 200 cycles, CSI-A abrader
tape, 80 grit.
8.2.7 Salt Spray Exposure and Ultraviolet Light Exposure:
8.2.7.1 The PVC shall show no effect after 3000 h of salt
spray exposure in accordance with Practice B 117.
8.2.7.2 The PVC shall show no effect of exposure to
ultraviolet light with test exposure of 3000 h, using apparatus
Type E and 63°C, when tested in accordance with Practices
D 1499 and G 23.
8.2.7.3 Evaluation of Coating After Salt Spray and Ultra-
violet Exposure Test —After the salt spray test and exposure to
ultraviolet light as specified in 8.2.7.1 and 8.2.7.2, the PVC
coating shall not show cracks nor noticeable change of color, or
blisters or splits. In addition, the specific gravity, tensile
strength, modulus of elasticity, and resistance to abrasion shall
not change more than 6 %, 25 %, 25%, and 10 %, respectively,
from their initial values.
8.3 PVC Coating on Wire —The initial properties of the
PVC coating on the wire and welded wire fabric shall have a
demonstrated ability to conform to the following requirements:
8.3.1 Adhesion —The PVC coating shall adhere to the wire
such that the coating breaks rather than separates from the wire
when tested in accordance with 13.3.
8.3.2 Mandrel Bend— The PVC -coated wire when sub-
jected to a single 360' bend at -0°F (-18°C) around a mandrel
ten times the diameter of the wire, shall not exhibit breaks or
qb A 974
cracks in the PVC coating.
9. Dimensions and Tolerances
9.1 The diameter of metallic -coated wire shall conform to
Table 1
9.2 The minimum thickness of the PVC coating and the
wire shall be as shown in Table 1.
9.3 Gabions shall have a mesh opening of 3 by 3 in. (76 by
76 mm). Gabion mattresses shall have a mesh opening of 1'/2
by 3 in. (38 by 76 mm). Mesh opening shall be considered to
be center -to -center distance between two consecutive longitu-
dinal or transverse wires. The permissible tolerance is ±'/8 in.
(=3.2 mm) maximum.
9.4 Spiral binders shall have the maximum inside diameter
of 21/2 in. (63.5 mm) and a maximum pitch of 3 in. (76.2 mm).
9.5 The width, heighth, and length of the gabion as as-
sembled shall not differ more than t5 % from the ordered size
prior to filling.
9.6 The width and length of the gabion mattress as as-
sembled shall not differ more than ±5 %, and the height shall
not differ more than ± 10 % from the ordered size prior to
filling.
10. Workmanship
10.1 Wire of proper grade and quality, when fabricated in
the manner herein required, shall result in a strong, serviceable
mesh -type product having substantially square or rectangular
openings. It shall be fabricated and finished in a workmanlike
manner, as determined by visual inspection, and shall conform
to this specification.
11. Sampling
11.1 Samples for detennining the mechanical and physical
properties of welded wire fabric shall be obtained by cutting
from the finished fabric a full -width section of sufficient length
to perform the testing. Samples for determining the mechanical
and physical properties of coated wire used for spiral binders,
lacing wire, and stiffeners shall be selected at random in
sufficient number to perform the testing.
12. Number of Tests
12.1 Perform a minimum of four tests for conformance to
tensile strength of metallic -coated wire, weld shear strength,
wire and fabric dimensions, metallic coating weight, PVC
coating thickness, adhesion of PVC coating, and mandrel bend
from each 200 000 ft` (19 000 m'') of fabric or remaining
fraction thereof. Perform a minimum of four tests for conform-
ance to tensile strength , wire dimensions, coating weight, PVC
coating thickness, adhesion of PVC coating, and mandrel bend
from the wire accessories used with each 200 000 ft` of fabric.
The lot will be acceptable if the results of all four tests conform
to the requirements.
13. Test Methods
13.1 Metallic Coating Weight —Perform coating weight
tests in accordance with Test Methods A 90/A 90M or A 428 as
applicable. For coating weight tests on wire of the welded wire
fabric, secure multiple lengths between welds, including both
longitudinal and transverse wire, and cut no closer than Va in.
(6.4 mm) from any weld. The combined length shall be 12. in.
(305 mm), minimum, but preferably about 24 in. (610 mm).
13.2 PVC Coating Thickness:
13.2.1 Determine the thickness of the PVC coating on an
individual piece of wire removed from the fabric.
13.2.2 Determine the diameter of the metallic coated wire
after stripping the PVC coating by chemical means. Determine
the thickness of the PVC coating by scraping the coating from
one side of the wire and measuring the reduced diameter with
a micrometer. The thickness of the coating at this point is die
difference between the measurement thus obtained and the
measured diameter of the metallic coated wire. Determine the
thickness of the coating at right angles to the first determination
in a similar manner. When removing the PVC coating by
scraping, take care not to remove any of the metallic surface.
13.3 PVC Adhesion Test —Make two cuts parallel to the axis
of the wire through the coating, approximately IA6 in. (1.6 mm)
apart, at least '/: in. (12.7 mm) long. With a knife, peel back a
section of the coating between 1/8 in. (3.2 mm) and 114 in. (6.4
mm) long to produce a tab. Attempt to remove the IA( in. strip
of coating by pulling the tab. The lot shall be acceptable if the
coating breaks rather than separates from the core wire on all
four specimens.
13.4 Weld Shear Strength of Fabric:
13.4.1 Scope —This test method covers the procedure for
determining the strength of welded intersections of welded
wire fabric.
13.4.2 Significance and Use —The weld shear strength is a
measure of the ability of welds in wire fabric to resist the forces
imposed on the wires tending to pull them apart.
13.4.3 Apparatus —Use a testing fixture such as shown in
Fig. 5, which is intended to stress the vertical wire close to its
centerline, and to prevent rotation of the horizontal wire. This
fixture can be used in most tensile testing machines and should
be hung in a ball and socket arrangement at the center of the
machine. This or a similarly effective fixture designed on the
same principle, is acceptable (see Specification A 185).
13.4.4 Test Specimens— Test specimens shall be obtained
by cutting, from the finished fabric, a full -width section
including at least two transverse wires.
13.4.4.1 The transverse wire of each specimen shall extend
approximately I in. (25 mm) on each side of the longitudinal
wire. The longitudinal wire of each test specimen shall be of
such length below the transverse wire so as to be adequately
engaged by the grips of the testing machine. It shall be of such
length above the transverse wire that its end shall be above the
centerline of the upper bearing of the testing device.
13.4.4.2 A test specimen shall consist of four welds selected
at random from one transverse wire for weld shear strength. If
the width of the fabric is such as to not include four welds that
are suitable for testing, additional welds shall be taken from a
second transverse wire to total four. (Welds at the edge wire are
excluded from testing as there is no overhang to permit proper
testing). If the average weld shear strength from the four
specimens does not conform to the requirement of 7.2, test all
the welds across the width (excluding edge welds) on one
transverse wire, or on two transverse wires if some of the initial
specimens were from the second transverse wire.
4D A 974
tl Wire
ital Wir
SECTION A -A
NOTE I —See Specification A 185 for additional information on weld shear testing. A detailed drawing showing complete dimensions of testing fixture
mad be obtained from ASTM. Order Adjunct No. 12-101850-00.
FIG. 5 Welded Wire Fabric Weld Tester
13.4.5 Weld Shear Test Procedure —Insert the long end of
the vertical wire through the notch in the anvil. The vertical
wire shall be in contact with the surface of the free -rotating
rollers while the horizontal wires shall be supported by the
anvil on each side of the slot. The bottom jaws of the testing
machine shall grip the lower end of the vertical wire and the
load shall be applied at a rate of stressing not to exceed 100 000
psi/min (689 MPa/min)
13.4.6 Report —Report the test results to the nearest 5 lbf
(25 N) for both individual results and the average of all tests.
13.4.7 Precision and Bias —The precision and bias of this
test method for measuring weld shear strength are as specified
in the test method included in Specification A 185.
13.5 Panel to Panel Connection —Join a set of two identical
rectangular gabion panels, each with a width of 36 in. and a
minimum length of 9 in., by any of the following methods:
13.5.1 Lacing Wire —Lacing wire shall be alternately single -
and double -looped with spacing not to exceed 6 in. Secure ends
sk ith two complete revolutions and finish with a one-half hitch.
13.5.2 Spiral Binders —Spiral binders shall pass through the
openings. Securely tie at both ends to prevent unraveling when
a load is applied in accordance with the minimum strength
requirements of 7.3.
13.5.3 Mount each of the two panels on a loading machine
with grips or clamps such that panels are uniformly secured
along the full -width. The grips or clamps shall be designed to
transmit only tension forces. The load then will be applied at a
uniform rate not exceeding 50 lb/s until maximum load is
obtained. The maximum load is reached when a drop of
strength is observed with subsequent loading.
14. Inspection
14.1 Unless otherwise specified in the contract or purchase
order, the producer is responsible for the performance of all
inspection and test requirements of this specification. The
producer may use his own or any other suitable facilities for the
performance of the tests unless disapproved by the purchaser at
the time the order is placed. The purchaser at their own expense
shall have the right to perform any of the inspections and tests
set forth in this specification when such tests are deemed
necessary to ensure that the material conforms to the prescribed
requirements.
15. Certification
15.1 When specified in the purchase order or contract, a
producer's or supplier's certification shall be furnished to the
purchaser that the material was manufactured, sampled, tested,
and inspected in accordance with this specification and has
been found to meet the requirements. When specified in the
contract or purchase order, a report of the test results shall be
furnished.
16. Keywords
16.1 gabion mattresses; gabions; metallic -coated fabric;
PVC -coated fabric; steel wire; welded wire fabric
4D A 974
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