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WQ0034922_Regional Office Historical File Pre 2018
i AVA, NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Caleen H. Sullins Dee Freeman Governor Director Secretary August 13, 2010 Mr. David W. Treme, City Manager City of Salisbury 217 South Main Street Salisbury, NC 28144 Subject: Permit No. W00034922 Martin Luther King Sall Field Sewer Outfall Wastewater Collection System Extension Rowan County, North Carolina Dear Mr. Treme, In accordance with your application received on August 5, 2010, we are forwarding herewith Permit No. WQ0034922 dated August 13, 2010 for the construction and operation of the subject wastewater collection system extension. This permit shall be effective from the date of issuance until rescinded and shall be subject to the conditions and limitations as specified therein. This cover letter shall be considered a part of this permit and is therefore incorporated therein by reference. Please pay particular attention to Permit Condition 3 which requires that the wastewater collection facilities be properly operated and maintained in accordance with 15A NCAC 2T .0403 or any individual system -wide collection system permit issued to the Permittee. Permitting of this project does not constitute an acceptance of any part of the project that does not meet 1) 15A NCAC 2T; 2) the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; 3) and the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000, as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the certification provided by a North Carolina -licensed Professional Engineer in the application. It shall be the Permittee's responsibility to ensure that the as -constructed project meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance with North Carolina General Statute §143-215.6A through §143-215.6C, construction of additional or replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer to the licensing board. Mooresville Regional office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service: 1-677-623-6748 Internet: www.ncwaterouality.orq NOorthCarolina 7Vaturatl; Mr. 7rerne mace August 12, 2010 In accordance with the provisions of Article 21 cf Chapter 143, General Statutes cf North Carolina as amended, and other applicable Laws, Rules, and Regulations„ permission is hereby granted for the construction and operation of approximately 609 linear feet of 10-inch gravity sewer and the discharge of 0 gallons per day of domestic wastewater in conformity with 15A NCAC 2T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000„ as applicable, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. The sewage and wastewater collected by this system shall be treated in the City of Salisbury P (NPDES Permit No, NC0023884) prior to being discharged into the receiving stream.. Assessing subsequent impacts to the downstream collection system and treatment facility is the complete responsibility of the City of Salisbury. Salisbury must utilize whatever tracking tools necessary for planning additions of sewer flow in order to maintain compliance with the WWTP permitted limits and the collection system permit WQCS00019. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150E of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this matter, please contact Dee Browder at (704) 663-1699, Sincerely, cc: Mooresville Regional Office, Collection System Permit Files Surface Water Protection Central Files PERCS NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH WASTEWATER COLLECTION SYSTEM EXTENSION PERMIT This permit shall be effective from the date of issuance until rescinded and shall be subject to the following specified conditions and limitations: 1. This permit shall become voidable unless the wastewater collection facilities are constructed in accordance with the conditions of this permit; 15A NCAC 2T; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996, as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000, as applicable; and other supporting materials unless specifically mentioned herein. 2. This permit shall be effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system -wide collection system permit for the operation and maintenance of these facilities as required by 15A NCAC 2T .0403. If an individual permit is not required, the following performance criteria shall be met as provided in 15A NCAC 2T .0403: a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters, and any contravention of the groundwater standards in 15A NCAC 2L .0200 or the surface water standards in 15A NCAC 2B .0200. b. A map of the sewer system shall be developed and shall be actively maintained. c. An operation and maintenance plan shall be developed and implemented. d_ Pump stations that are not connected to a telemetry system shall be inspected every day (i.e. 365 days per year). Pump stations that are connected to a telemetry system shall be inspected at least once per week. e. High -priority sewer lines shall be inspected at least once per every six-month period of time. f. A general observation of the entire sewer system shall be conducted at least once per year. g. Inspection and maintenance records shall be maintained for a period of at least three years. h. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with 15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General Statute §143-215.1C. This perrntt_shall not be transferable. In the event there is a desire for the wastewater collection facilities to change ownership, or there is a name change of the Permittee, a formal permit request shall be submitted to the Division accompanied by documentation from the parties involved, and other supporting materials as may be appropriate The approval of this request shall be considered on its merits and may or may not be approved. 5, Construction of the gravity sewers, pump stations, and force mains shale be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface waters of the State. 6, Per 15A NCAC 2T .0116, upon completion of construction and prior to operation of these permitted facilities, the completed Engineering Certification form attached to this permit shall be submitted with the required supporting documents to the address provided on the form. A complete certification is one where the form is fully executed and the supporting documents are provided as applicable. A copy of the construction record drawings shall he maintained on file by the Permittee for the life of the wastewater collection facilities. Failure to abide by the conditions and limitations contained in this permit; 15A NCAC 2T; the Division's Gravity Sewer Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Station and Force Mains adopted June 1, 2000 as applicable; and other supporting materials may subject the Permittee to an enforcement action by the Division, in accordance with North Carolina General Statutes §143- 215.6A through §143-215.6C. In the event that the wastewater collection facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement facilities. 10. The issuance of this permit shall not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances that may be imposed by other government agencies (local, state and federal) which have jurisdiction, including but not limited to applicable river buffer rules in 15A NCAC 2B .0200, erosion and sedimentation control requirements in 15A NCAC Ch. 4 and under the Division's General Permit NCG010000, and any requirements pertaining to weHands under 15A NCAC 2B .0200 and 15A NCAC 2H .0500 11. Noncompliance Notification. The Permittee shall verbally report to a Diviision of Water Quality employee at the Mooresville Regional Office, telephone number (704) 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day, following the occurrence or first knowledge of the occurrence of either of the following' a. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater transport, such as mechanical or electrical failures of pumps, line blockage or breakage, etc.; or b. Any failure of a pumping station or sewer line resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Voice mail messages or faxed information is permissible, but shall not be considered as the initial verbal report. Overflows and spills occurring outside normal business hours may also be reported to the Division of Emergency Management at telephone number (800) 858-0368 or (919) 733-3300. Persons reporting any of the above occurrences shall file a spill report by completing Part I of Form CS-SSO (or the most current Division approved form), within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to ensure that the problem does not recur. Part 11 of Form CS-SSO (or the most current Division approved form) can also be completed to show that the SSO was beyond control. Permit issued this the 13th day of August, 2010. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION G for'Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0034922 Permit No. WQ0034922 August 13, 2010 Own er/WQCSPNWTP David W. Treme, City Manager City of Salisbury 217 South Main Street Salisbury, NC 28144 PE Christopher W. Tester Salisbury —Rowan Utilities 1 Water Street Salisbury, NC 281445 Complete and submit this form to the permit issuing regional office with the following: • One copy of the project record drawings (plan & profile views of sewer lines) of the wastewater collection system extension • Supporting design calculations (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project o Changes to the project should be clearly identified on the record drawings or in written summary form. Permit modifications are required for any changes resulting in non-compliance with this permit, regulations or minimum design criteria. This project shall not be considered complete nor allowed to operate until this Engineer's Certification and all required supporting documentation have been received by the Division. Therefore, it is highly recommended that this certification be sent in a manner that provides proof of receipt by the Division. ENGINEER'S CERTIFICATION ❑ Partial ❑ Final 1, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (❑ periodically, ❑ weekly, ❑ full time) the construction of Martin Luther King Ball Field Sewer Outfall, a Rowan County project for the Permittee, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit; 15A NCAC 27; the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials. North Carolina Professional Engineer's seal, signature, and date: SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED ATTACHMENTS TO THE FOLLOWING ADDRESS MOORESVILLE REGIONAL OFFICE SURFACE WATER PROTECTION 610 EAST CENTER AVENUE, SUITE 301 MOORESVILLE NC 28115 The Permittee is responsible for tracking all partial certifications up until a final certification is received. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject the Permittee to appropriate enforcement actions. USE THE TAB KEY TO MOVE FROM FIELD TO FIELD! Application Number: 1 ,1 (to be completed by DWQ) lA Cj U J--- ' '1. Z j1 0 1 Q 0 0 IL Z— Z 0 QTelephone U J li IZ l Q Owner/Permittee: [, --- - - - - - -- - - - - --- - - - - - --- ---- - la. City of Salisbury Full Legal Name (company, municipality, HOA, utility, etc.) b. David W. Treme, City Manager Signing Official Name and Title (Please system review 15A NCAC 2T .0106 is: (b) Partnership Tie. for authorized signing officials!) - - Other (specify): 1c. The legal entity who will own this ■ Individual 0 Federal ►1 Municipality ■ State/County • Private ■ Corporation-Cl Salisbury Id. 217 South Main Street Mailing Address I City _ _ If. North Carolina 11g. 28144 State lh. (704) 638-5270 I1 i. (704) 638-5232 j1 Zip Code j. 1 Facsimile 2. Project (Facility) information: _ E-mail _ - - - - __ _ 2b. Rowan 2a. Martin Luther King Ball Field Sewer Outfall Brief Project Name (permit will - 2. Contact Person: refer to this name) 1 County Where Project is Located - --- -_- -_ __ _ _ -Rowan Utilities, Utilities Engineer _ ,3a. Christopher W. Tester, P.E. Salisbury Name and Affiliation of Someone Who (704) 216-7554 Can Answer Questions About this .3c. ctest@salisburync.gov I Application - _ - - I,3b. l Phone Number E-mail Z Q 5 OIl LL 2 OC W d. m 1 11. Project is ® New ❑ Modification (of an existing permit) If Modification, Permit No.: 2. Owner is ® Public (skip to item 8(3)) (go to Item 2(a)) • Private 2a. If private, applicant will be: ❑ Retaining Ownership (i.e. store, 0 Leasing units (lots, townhomes, 12b. church, single office, etc.) or 1 etc. - skip to Item B(3)) I etc. - go to item B(2b)) i If sold, facilities owned by(must choose one a -----) (Instruction C) Assoc./Developer (Instruction D) ■ public Utility • Homeowner • Selling units (lots, townhomes, 3. City of Salisbury I Owner of Wastewater Treatment Facility (WWTF) Treating Wastewater From This Project 4a. Salisbury -Rowan WWTP (Town Creek Train) 4. NC0023884 Name of WWTF 1 WWTF Permit No. �5a. City of Salisbury b. 18" ►/ Gravity 5c. Owner of Downstream Sewer 6. The origin of this wastewater is Receiving (check Sewer Size all that apply): ■ Force Main (Stores, shopping Home (specify): Permit # of - - centers) Downstream Sewer (instruction E) - 100 % Domestic/Commercial 0Residential Subdivision • Retail % Industrial (attach • Apartments/Condominiums ■Institution ■Hospital ❑Mobile Home Park description.) (RO: contact your Regional Office Pretreatment staff) % Other (specify): • School ■Church ■ Restaurant ■Nursing ■Office ■ Other or permitted for j 7. Volume of wastewater to be allocated this particular allocations will be permitted project: 0 gallons per day "Do not include future flows 8. If the permitted flow is zero, indicate ❑ Pump Station, Outfall or Interceptor or previously why: in of existing permitted Line where flow Permit No. in subsequent permits that connect to this line NCAC 02T .0303 to determine if a ■ Flow has already been allocated ® Rehabilitation or replacement permit is required) sewer with no new flow expected (see 15A FTA 12/07 NFORMATION (CONTINUED) EmM Provide the wastewater flow calculations used in determining the permitted flow in accordance with 15A NCAC 2T .0114 for the value in Item B(7) AND/OR the design flow for line or pump station sizing if a reduced or zero flow is being requested in Item B(7). Values other than that in 15A NCAC 2T .0114 (b) and (c) must be supported with actual water or wastewater use data in accordance with 15A NCAC 2T .0114 (f). Proposed new sewer line construction consists of the realignment, and abandonment of an existing sewer line. No addition flow amounts will be added to the current flow through the system to the WWTP. 10. Summary of Sewer Lines to be Permitted (attach additional sheets if necessary) Size (inches) Line S-1, 10-inch diameter DIP Length (feet) 609 7 New Gravity or Additional Force Main New Gravity Sewer 11. Summary of Pump Stations w/ associated Force Mains to be Permitted (attach additional sheets as necessary) Pump Station Location ID Design Flow (MGD) Operational Point GPM @TDH (self chosen - as shown on planslmap for reference) Power Reliability Option 1 - permanent generator wIATS; 2 - portable generator wlMTS Force Main Size Force Main Length Pump Station Location ID Design Flow (MGD) (self chosen - as shown on plans/map for reference) Operational Point GPM @TDH Power Reliability Option 1 - permanent generator w/ATS; 2 - portable generator w/MTS Force Main Size Force Main Length 2 r Pump Station Location ID LLI CL Design Flow Operational Point (MGD) Cli GPM @TDH (self chosen - as shown on plans/map for reference) Power Reliability Option 1 - permanent generator w/ATS; Force Main Size Force Main Length 2 - portable generator w1MTS 12. Will the wastewater flow in the proposed sewer lines or pump stations be able to be directed to another treatment facility? ❑ Yes ® No If Yes, permit number of 2nd treatment facility (RO — if "yes" to 5,12 please contact the Central Office PERCS Unit) 13. Does the sewer system comply with the Minimum Design Criteria for the Fast Track Permitting of Pump Stations and Force Mains (latest version), the Gravity Sewer Minimum Design Criteria (latest version) and 15A NCAC Chapter 2T as applicable? ❑ Yes ® No if No, please reference the pertinent minimum design criteria or regulation and indicate why a variance is requested. SUBMIT TWO COPIES OF PLANS, SPECIFICATIONS OR CALCULATIONS PERTINENT TO THE VARIANCE WITH YOUR APPLICATION Due to the elevation of the existing tie in outfall Salisbury -Rowan Utilities would like to request a variance to allow matching of inverts in to allow the proposed pipe to have adequate cover between the top of pipe and the existing creek bed. The current design is to have the proposed 10" s.s. matching the existing 18"s.s. invert in into the manhole. The invert out is a tenth lower the then invert in elevation, allowing for fall across the manhole. The sanitary sewer line is designed to meet other Minimum Design Criteria, and will not be adding any additional sewer flow to the existing outfall. It will just be tying into the existing outfall at a more efficient location and angle. FTA 12/07 14. Have the following perm' certifications been submitted for approval for the system or project to be served? Wetland/Stream Crossings - General Permit or 401Certification? Sedimentation and Erosion Control Plan? Stormwater? 15. Does this project include any high priority lines, [see manholes)? These lines will be considered high_ ®Yes El No [1] Yes [] No L� Yes LI No Li N/A NiA N/A A NCAC 02T .0402 (2)I involve aerial lines, siphons, or interference tv_and t be hecke i nceev rtt sixmonth Check if Yes: ® and provide details: Stream crossings to be high priority lines and checked once every six months 1a. Owner/Permittee's Certification: (Signature of Signing Official and Project Name) /, ©avid W. Treme, City Manager, attest that this application for Martin Luther King Ball Field Sewer Outfall has been reviewed by me and is accurate and complete to the best of my knowledge. l understand that if all required parts of this application am not completed and that if all required supporting documentation and attachments are not included, this application package is subject to being returned as incomplete. Note: in accordance with North Carolina General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. t is Signin ial Sign ENGINEERING DESIGN DOCUMENTS MUST BE COMPLETED PRIOR TO SUBMI 1 I AL OF THIS APPLICATION. THESE DOCUMENTS MUST INCLUDE PLAN AND PROFILE OF SEWERS, THEIR PROXIMITY j) TO OTHER UTILITIES, DESIGN CALCULATIONS. ETC. REFER TO 15A NCAC 02T .0305 Z 0 2. Professional Engineer's Certification' (Signature of Design Engineer and Project Name) 1, Christopher W. Tester P.E., attest that this application for Martin Luther Kinta Ball field Sewer Outfall has been reviewed by me and is accurate, complete and consistent with the information in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the purposed design has been prepared in accordance with the applicable regulations, Gravity Sewer Minimum Design Criteria for Gravity Sewers adopted February 12, 1996, and the Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Forre Mains adopted June 1, 2000 and the watershed classification in accordance with Division guidance. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under.my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. Note: in accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $1 0, 000 as well as civil penalties up to $25,000 per violation. 2a. ChristopherW. Tester, P.E. Professional Engineer Name 2b.Salisbury-Rowan Utilities�..._....�-�-..._...�....._-.�....._.__ Engineering Firm 2c, 1 Water Street Mailing Address . ��.�.�...�.u.u.�..�� 2d. SaIisburn City 2g. 704-216-7554 2h. 704-797-4045 Telephone Facsimile 2e. NC 2f, 28144 State Zip 2i. clest@salisburync,gov E-mail ut NC PE Seal, Signature Date 'A 1-/07 Permit No. WQ0034922 August 13, 2010 OwnerIWQCSiWWTP David W. Treme, City Manager City of Salisbury 217 South Main Street Salisbury, NC 28144 PE Christopher W. Tester Salisbury -Rowan Utilities 1 Water Street Salisbury, NC 281445 Complete and submit this form to the permit issuing regional office with the following: • One copy of the project record drawings (plan & profile views of sewer lines) of the wastewater collection system extension • Supporting design calculations (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted es part of this project • Changes to the project should be clearly identified on the record drawings or in written summary form. Permit modifications are required for any chap es resultir in non-compliance with this permit ar l Lions or minimum design criSorwa. This project shall not be considered complete nor allowed to operate until this Engineer's Certification and all required supporting documentation have been received by the Division. Therefore, it is highly recommended that this certification be sent in a manner that provides proof of receipt by the Division. ENGINEER'S CERTIFICATION LJ PartialFinal I,Corxr5Yn?++i~i Wiu,V: Tr rr as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, El weekly, El full time) the construction of Martin Luther King Ball Field Sewer Outfall, a Rowan County project for the Permittee, hereby state that, to the ,best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit; 15A NCAC 2T, the Division of Water Quality's (Division) Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable, the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials. North Carolina Professional Engineer's seal, signature, and date: SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED ATTACHMENTS TO THE FOLLOWING ADDRESS MOORESVILLE REGIONAL OFFICE SURFACE WATER PROTECTION 610 EAST CENTER AVENUE, SUITE 301 MOORESVILLE NC 28115 The Permittee is responsible for tracking all partial certifications up until a final certification is received. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject the Permittee to appropriate enforcement actions. SaIIs4aryRwa MEMORANDUM FFlCE TO: NCDENR Mooresville Regional Office Surface Water Protection 610 East Center Avenue, Suite 301 Mooresville, NC 28115 FROM: Chris Tester, Utilities Engineer DATE: March 18, 2011 SUBJECT: Fast -Track Engineering Certification Please find the attached documentation for the City of Salisbury Martin Luther King Ball filed sewer outfall (W00034922) for Sanitary Sewer Certification, Thank You, Ci Teter ".E. Salisbury -Rowan Utilities (704) 216-7554 (Office) (704) 239-3471 (Cell) (704) 638-8470 (Fax) email: ctest@salisburync,gov 1 Water Street Telephone (704) 638-3205 Salisbury, NC 28144 Salisbury -Rowan Utilities Fax (704) 638-8470 Browder, Dee From: Robertson, Seth Sent: Thursday, August 12, 2010 3:05 PM To: Browder, Dee Subject: FW: Sewer Variance Request for the City of Salisbury Martin Luther King Ball Field Sewer Attachments: C2.01.pdf Dee, Based upon my review of the information attached; we support their proposed alternative design. After further review, I don't think we need to add any additional language in the permit for this situation. Please include this email in the project file as documentation of approval of the requested alternative design. If you have any questions or need any additional information please let me know. Thanks, Seth Seth Robertson, RE Design Management Unit Supervisor Construction Grants and Loans Section 919-715-6206 htto://oortal.ncdenr.org/web/wq/cgls E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Chris Tester tmailto:ctest@salisburync.gov] Sent: Thursday, July 22, 2010 11:38 AM To: seth.robertson@ncmail.net; dee.browder@ncmail.net Cc: Jason Wilson Subject: Sewer Variance Request for the City of Salisbury Martin Luther King Ball Field Sewer Salisbury -Rowan Utilities (SRU) is preparing plans for the realignment of an existing sewer main. The purpose of this sewer realignment is to eliminate a problem with surcharging in the current alignment. The existing sewer line is outdated, and under the City of Salisbury's municipal Ball field on South Martin Luther King Avenue. Due to the age, and location of the existing sewer, SRU is proposing to realign the sewer line to a larger sewer outfall across Town Creek (class C Stream). The proposed sewer line will consist of 5 new manholes, approximately 609 Lf of 10" ductile iron pipe, and a creek crossing. Due to the elevation of the existing tie in outfall Salisbury -Rowan Utilities would like to request a variance to allow matching of inverts in to allow the proposed pipe to have adequate cover between the top of pipe and the existing creek bed. The current design is to have the proposed 10" s.s. matching the existing 18"s.s. invert in into the manhole. The invert out is a tenth lower the then invert in elevation, allowing for fall across the manhole. The sanitary sewer line is designed to meet other Minimum Design Criteria, and will not be adding any additional sewer flow to the existing outfall. It will just be tying into the existing outfall at a more efficient location and angle. Attached is a drawing of the proposal, C2.01. Please review this sheet and If you should require any addition information from me for this variance request please let me know. 1 Thank you, Ch-ztophor W. Th tern P.E. Salisbury -Rowan Utilities (704) 216-7554 (Office) (704) 239-3471 (Cell) (704) 797-4045 (fax) email: ctest(a salisburync.gov APiease do not print this e-mail or attachments unless necessary. If you must, please recycle the paper when it is no Longer needed. Chris Tester From: Robertson, Seth [seth.robertson@ncdenr.gov] Sent: Thursday, July 22, 2010 1:24 PM To: Chris Tester Cc: Jason Wilson; Browder, Dee; Reed, Anita Subject: RE: Sewer Variance Request for the City of Salisbury Martin Luther King Ball Field Sewer Chris, I have read your email and taken a look at the attached drawing. The type of alternative design that you are requesting is typically able to be approved by our office and your proposal appears to be a reasonable solution to dealing with existing site conditions. However we are unable to grant any approval of alternative design until a permit application is submitted to the Division. After you have submitted your permit application along with hardcopies of supporting information to the Regional Office, we can then officially review and potentially approve your submittal. Until that time we can only accept what you have submitted as preliminary information. If you have any questions please call me at (919) 715-6206. Thanks, Seth Seth Robertson, PE Design Management Unit Supervisor Construction Grants and Loans Section 919-715-6206 htto://nortal.ncdenr.org/web/wo/cgls E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Chris Tester [mailto:ctest@salisburync.gov] Sent: Thursday, July 22, 2010 11:38 AM To: seth.robertson@ncmail.net; dee.browder@ncmail.net Cc: Jason Wilson Subject: Sewer Variance Request for the City of Salisbury Martin Luther King Ball Field Sewer Salisbury -Rowan Utilities (SRU) is preparing plans for the realignment of an existing sewer main. The purpose of this sewer realignment is to eliminate a problem with surcharging in the current alignment. The existing sewer line is outdated, and under the City of Salisbury's municipal Ball field on South Martin Luther King Avenue. Due to the age, and location of the existing sewer, SRU is proposing to realign the sewer line to a larger sewer outfall across Town Creek (class C Stream). The proposed sewer line will consist of 5 new manholes, approximately 609 Lf of 10" ductile iron pipe, and a creek crossing. Due to the elevation of the existing tie in outfall Salisbury -Rowan Utilities would like to request a variance to allow matching of inverts in to allow the proposed pipe to have adequate cover between the top of pipe and the existing creek bed. The current design is to have the proposed 10" s.s. matching the existing 18"s.s. invert in into the manhole. The invert out is a tenth lower the then invert in elevation, allowing for fall across the manhole. The sanitary sewer line is designed to meet other Minimum Design Criteria, and will not be adding any additional sewer flow to the existing outfall. It will just be tying into the existing outfall at a more efficient location and angle. 1 tached is a drawing of the proposal, C2.01. Please review this sheet and If you should require any addition information from me for this variance request please let me know. Thank you, Chr tOpheY W. rester P. E. Salisbury -Rowan Utilities (704) 216-7554 (Office) (704) 239-3471 (Cell) (704) 797-4045 (fax) email: ctest@salisburync,gov Piease do not print this e-mail or attachments unless necessary. If you must, please recycle the paper when it is no Longer needed. 2 MEMORANDUM TO: NCDENR Mooresville Regional Office 610 East Center Avenue Mooresville, NC 28115 FROM: Chris Tester, Utilities Engineer DATE: August 4, 2010 SUBJECT: Fast -Track Application (FTA 12/07) for Gravity Sewer, Pump Stations, and Force Mains Please find the attached documentation for the City of Salisbury Martin Luther King Bali Field Sewer Outfall for Sanitary Sewer application processing. Thank You, Owl* Te t P. E. Salisbury -Rowan Utilities (704) 216-7554 (Office) (704) 239-3471 (Cell) (704) 638-8470 (Fax) email: ctest@salisburync.gov Street Telephone (704) 638-5205 Salisbury, NC 28144 Salisbury -Rowan Utilities Fax (704) 638-8470 State of North Carolina Department of Environment and Natural Resources Division of Water Quality Flow Tracking/Acceptance for Sewer Extension Permit Applications (FTSE —10/07) Project Applicant Name: City of Salisbury Project Name for which flow is being requested: Martin Luther King Ball Field Sewer Outfall More than one FTSE-l0/07 may be required for a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow. I. Complete this section only if you are the owner of the wastewater treatment plant, a. WWTP Facility Name: Salisbury -Rowan WWTP (Town Creek Train) b. WWTP Facility Permit #: NC0023884 All flows are in MGD c. WWTP facility's permitted flow 5.000 d. Estimated obligated flow not yet tributary to the WWTP 0.396 e. WWTP facility's actual avg. flow 2.465 _ f. Total flow for this specific request 0 g. Total actual and obligated flows to the facility 2.861 h. Percent of permitted flow used 57.21% II. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP Pump Station Name Approx. Capacity, MGD (Firm/Design) Approx. Current Avg. Daily Flow, MGD III. Certification Statement: I, Jeffrey Jones, P.E. , certify that, to the best of my knowledge, the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections I and II for which I am the responsible party. Signature of this form indicates acceptance of thisvj stery�ter flow. Signing Ofc id Signature gig-1hp Date VICINITY MAF Salisbury, N.0 Martin Luther Itn all held Sewer Sanitary Sewer Line S- Salisbury Rowan utilities 5ahsbury, North Carolina Figure I I :750 Salisbury, N,C 35080t4 Martin Lit -per King ball Field Sewer Sanitary Sewer ine 5- I Salisbury Gowan utilities Il5bury, North CaroIma Kind Lull use Sewer Sanitary Sewer Line S Salisbury Kowan u:ihties 5alrsbury, North Carolina FORM WSCAS-12/07 WATERSHED CLASSIFICATION ATTACHMENT FOR SEWER SYSTEMS cant Name "hristc phel neer Name P.E. Name itherring Pall lai l Sewer Engineering Firm Name Salisbury= -Rowan, Utilities Location ID Name of Waterbody' County ROWAN Town Creek River Basin YADKIN Waterbody Stream Index No. 12-115-3 If unnamed, indicate "unnamed tributary to X. where X is the named waterbody to which the unnamed tributary joins.. l certify that as a Registered Professional Engineer in the State of North Carolina that l have diligently followed the Division's instructions for classifying waterbodies and that the above classifications are inclusive of the stated project, complete and correct to the best of my knowledge and belief. PE Seal, Signature and Date *** END OF FORM WSCAS-12/07 *** Waterbody Classification FORM: WSCAS- 12/07 Page TREAM LOCATION D #1 own Creek lass "C" 2-115-3 Salisbury, N.C. 35060-F4 Martin vuther Cng Ball Field Sewer Sanitary Sewer Line 5 - I W5CA5- 12/07 Salisbury Rowan utilities Salisbury. North Caro nia l=inure 4 NTS MARTIN LIJTHER KING BALL FIELD SEWER P N ATTACHMENT The Salisbury Rowan Utilities department (SRU) is proposing to realign an existing sewer to eliminate problems with surcharging. Roots and debris within a portion of the system, coupled with awkward alignments and gradual slopes under the Martin Luther King (MLK) Ball Field have created a 'bottleneck' and resulted in numerous overflows.. These overflows are intercepted by an existing drainage ditch that parallels an existing rail road, and discharges into Town Creek. Photo 1 was taken on 06 July 2010. Evidence of recent overflows (debris) is visible for several hundred feet down the adjacent drainage ditch. Approximately 750 feet downstream of the ditch's confluence with Town Creek, algal growth is excessive (Photo 2) and indicates a water quality concern that these periodic overflows may be exacerbating. complaints tor area In addition to unsightly debris and water quality concerns near the municipal ball field, odors have become the source of esidents and users of the facility. To remedy these problems SRU is proposing to realign a portion of this sewer. A ten inch sewerline comes into the park from the west via the manhole shown above. It serves a 95-acre area on the west side of the rail road tracks (Figure 4). From here the existing sewer continues 490 feet under the ball field, where it picks up additional sewer lines from the north and flows east to the Salisbury WWTP. SRU is proposing to retire the 490 foot connection under the ball field, and redirect flows to an existing newer sewerline on the south side of Town Creek. The new line will be ductile iron, the same diameter (1 0-inches) as that being replaced, and 609 feet long. Five new manholes will be needed. No new capacity or service area is being added as part of this project. The new alignment will follow the edge of the existing ball field fences, as illustrated in Photo 3. The red line illustrates the new alignment. Temporary impacts to exercise equipment and a paved walking trail will be minimal and limited to construction. After the project is complete, these facilities will be reinstalled and no permanent impacts to the facility are expected. To reduce impacts to Town Creek and its riparian areas, SRU is proposing to utilize an existing cleared corridor through the trees. VIVIAttaeott wadO'A4„ $14'"wto. Photo 4 illustrates the new line's location as it approaches Town Creek. Clearing will be minimized, and contractors will be instructed to perform all work from the existing cleared areas to the extent practicable. An existing overhead power line right-of-way will be crossed perpendicularly as required by its owner. The sewer will cross perpendicular to Town Creek, and conned with an existing sewerline on the south side of Town Creek (Photo 5). This line also transfers wastewater to the Salisbury WWTP. RJG&A Biologist Chris Hopper visited the project area on 06 July 2010 to conduct stream and wetland delineations and search for cultural, historic, and rare species concerns along project alignments. 1%,k1w1 \IA VW A AAA' Ni\t‘:Aw0414,4**W ‘`\ Two wetlands were identified in the project area, and one stream crossing (Figure 2). The first wetland (photo 6), a wetland ditch that parallels the existing railroad corridor is a manmade feature that is dominated by rushes (Juncos), and Cattails (Typho). It is 2-3 feet wide, and runs perpendicular across the construction corridor. After construction is complete this feature will revert to its pre-existing condition and no loss of jurisdictional waters will result. The second wetland (photo 7) occurs inside the tree line on the south side of the ball fields and north of Town Creek. This feature was not delineated in its entirety, as it extends well beyond the project area. The width shown in Figure 2 remains constant, but it extends southwest to Town Creek and will not be impacted. This wetland is a linear depression that begins immediately west of the construction corridor. SRU staff are aware of this feature, and have agreed to install silt fencing around it prior to allowing any ground disturbing activities. One stream crossing will be required to build the project as proposed; Town Creek (photo 8). The stream is a perennial Class 'C' tributary of High Rock Lake, and is 25 to 30 feet wide at the proposed crossing. Because of the elevation of the stream bed and tie-in sewerline, directional drilling is not possible. The crossing will be open cut, and after completion the banks and bed will be returned to pre -construction contours and stabilized with rip -rap. The project will utilize an existing thirty-foot wide clearing to approach the crossing to minimize disturbance of riparian vegetation. Flows will be diverted via pump - around during construction. Design engineers plan to construct the crossing during the winter dry -season. Project Location Map, Martin Luther King Ball Park Sewer Replacement. City of Salisbury, Rowan County, NC, 145 290 560 870 1,160 Feet Figure 2. Stream and Wetland Resources in the Martin Luther King Ball Park Project Area. Q 25 50 100 150 200 Feet Existing Line to be Abandoned —. New Line oto Existing Line to Remain in Service Wetlands Photo Location - Pointing in direction of shot. Figure 3. Aerial illustration of project, and Key to photographs. 160 80 0 160 Feet SECTION 339100 - SANITARY SEWERS l'AI "1` ➢ t;:fNERAh, 1 1 RELATED T)OCUMENTS A. Drawings attd gca earl provisions of the Contract, including General and Supplementary Conditions and Division 01. Specification Sections, apply to this Section, All construction associated with this Contract shall comply with the requirements of the City of Salisbury Standard Utility Details and the Uniform Construction Standards Manual 5th Ed., dated October 1.7, 2006 (Manual) or latest edition. htt //ww .salisbury"tic#ova/eonstructionst:andards. Every effort has been made to conform these specifications to the Manual, however, in the event there is a conflict between these Specifications and the Manual, the Manual shall take precedence. SUMMARY A. Section Includes: 1. Pipe and fitt 2. Encasement 3. Manholes. SUBMITTALS ping A. Shop Drawings: For manholes. Include plans, elevations, sections, details, and frames and covers.. 1.d DELIVERY, STORAGE, ANT) HANDLING A. Do not store plastic manholes,pipe, and fittings in direct sunlight. I3, Protect pipe, pipe fittings, and seals fiorn dirt and damage. C. Handle manholes according PROJECT CONDITIONS turer s written A. Interruption of Existing Sanitary Sewerage Service: Do not interrupt service to facilities occupied by Owner or others unless permitted under the following conditions and then, only after arranging to provide temporary service according to requirements indicated: Notify Owner and Engineer no fewer than two days in advance of proposed interruption of service. Do not proceed with interruption of service without Owner's written permission. City of Salisbury/Salisb Y- owan Utilities 09/16/2009 SANITARY SEWERS 339100-1 PART 2 - PRODUCTS 2.1 DUCTILE -IRON, GRAVITY SEWER PIPE AND FITTINGS A. Mechanical -Joint and/or Slip Joint, Ductile -Iron Pipe: Class 350, AWWA C151, (MJ pipe) with mechanical joint bell and plain spigot end or (Slip Joint) with bell and plain spigot end for gasketed joints unless grooved or flanged ends are indicated. 1. Mechanical -Joint, Ductile -Iron Fittings: AWWA C153, ductile -iron compact pattern. 2. Glands, Gaskets, and Bolts: AWWA Cl 11, ductile- or gray -iron glands, rubber gaskets, and steel bolts. B. DIP Pressure Piping: 1. Mechanical -Joint and/or Slip Joint, Ductile -Iron Pipe: Class 350, AWWA C151, (MJ pipe) with mechanical joint bell and plain spigot end or (Slip Joint) with bell and plain spigot end for gasketed joints unless grooved or flanged ends are indicated. 2. Mechanical -Joint, Ductile -Iron Fittings: AWWA C153, ductile -iron compact pattern. 3. Glands, Gaskets, and Bolts: AWWA Cl 11, ductile- or gray -iron glands, rubber gaskets, and steel bolts. 4. Joint restraint shall be by mechanical joint or mega -lugs. C. DIP Laterals (Tap & Stub -out) 1. 4" — 6" DIP: Mechanical -Joint and/or Slip Joint, Ductile Iron Pipe: CIass 350, AWWA C151. 2. Mechanical -Joint, Ductile -Iron Fittings: AWWA C153, ductile -iron compact pattern. 3. Glands, Gaskets, and Bolts: AWWA C111, ductile- or gray -iron glands, rubber gaskets, and steel bolts. 4. Joint restraint shall be by mechanical joint or mega -lugs. 2.2 PVC PIPE AND FITTINGS A. PVC Gravity Sewer Piping (SDR- 35): 1. Pipe: ASTM F 679 & ASTM D-3034, SDR-35 PVC pipe. 2. Fittings: ASTM F 679, PVC pipe with bell -and -spigot ends. 3. Gaskets: Integral ASTM F 477, elastometric seals. B. PVC Gravity Sewer Lateral (Tap & Stub -out) Piping (SCH 40) 1. 4" — 6" Schedule 40 NSF-DW 2.3 ENCASEMENT FOR PIPING A. Standard: ASTM A 674 or AWWA C105 B. Install encasement for ductile iron piping where indicated on the drawings for cathodic protection. City of Salisbury/Salisbury-Rowan Utilities 09/16/2009 SANITARY SEWERS 339100-2 C. Material: high -density, cross -laminated polyethylene film of 0.004-inch (0.10-mm) minimum thickness. D. Form: Sheet of tube E. CoIor: Black 2.4 MANHOLES A. Standard Precast Concrete Manholes: 1. Description: ASTM C 478, precast, reinforced concrete, of depth indicated, with provision for sealant joints. 2. Diameter: 48 inches minimum for manholes under 10' of depth and 60" minimum diameter for manholes with a depth I0' or greater. Manholes with inside drops shall have a minimum inside diameter of 60". 3. Ballast: Increase thickness of precast concrete sections or add concrete to base section, as required to prevent flotation. 4. Base Section: 6-inch minimum thickness for floor slab and 5-inch minimum wall thickness for 4' diameter manholes and 6-inch minimum wall thickness for 5' diameter manholes; with separate base slab or base section with integral floor. 5. Riser Sections: 5-inch minimum thickness for 4' diameter manholes and 6-inch minimum wall thickness for 5' diameter manholes, of length to provide depth indicated. 6. Top Section: Eccentric -cone type unless concentric -cone or flat slab top type is indicated; with top of cone of size that matches grade rings. 7. Joint Sealant: ASTM C 990, bitumen or butyl rubber. 8. Resilient Pipe Connectors: ASTM C 923, cast or fitted into manhole walls, for each pipe connection. 9. Steps: ASTM A 615/A 615M, deformed, 1/2-inch steel reinforcing rods encased in ASTM D 4101, PP; wide enough to allow worker to place both feet on one step and designed to prevent lateral slippage off step. Cast or anchor steps into sidewalls at 12- to 16-inch intervals (maximum 26" to first step). Omit steps if total depth from floor of manhole to finished grade is less than 30 inches. I0. Grade Rings: Reinforced -concrete rings, 6- to 9-inch total thickness, with diameter matching manhole frame and cover, and with height as required to adjust manhole frame and cover to indicated elevation and slope (maximum of 11'/s" of grade rings (including butyl mastic) — if more than 111/2" is needed to reach indicated elevation and slope — a riser section shall be instalIed). 11. Sealed manholes shall have a vent pipe when indicated (see standard detail SS-4). B. Manhole Frames and Covers (must be domestic manufactured): 1. (Vented) Description: Ferrous; 24-inch ID by 7- to 9-inch riser, with 4-inch- minimum - width flange with four 1" bolt holes and 26-inch- diameter cover with two 1" vent holes. (Sealed) Description: Ferrous; 24-inch ID by 7- to 9-inch riser threaded for four %" bolts and include a minimum 1/8" thick gasket, with 4-inch- minimum -width flange with four 1" bolt holes and 26-inch- diameter non -vented cover with four bolt down holes for 'Y2" bolts and non penetrating pickholes. Include indented top design with lettering cast into cover, using wording equivalent to "SANITARY SEWER." City of Salisbury/Salisbury-Rowan Utilities 09/16/2009 SANITARY SEWERS 339100-3 2. Material: ASTM A 536, Grade 60-40-18 ductile iron unless otherwise indicated. 2.5 CONCRETE A. General: Cast -in -place concrete complying with ACI 318, ACI 350/350R, and the following: 1. Cement: ASTM C 150, Type II. 2. Fine Aggregate: ASTM C 33, sand. 3. Coarse Aggregate: ASTM C 33, crushed gravel. 4. Water: Potable. B. Portland Cement Design Mix: 4000 psi minimum, with 0.45 maximum water/cementitious materials ratio. 1. Reinforcing Fabric: ASTM A 185/A 185M, steel, welded wire fabric, plain. 2. Reinforcing Bars: ASTM A 615/A 615M, Grade 60 deformed steel. C. ManhoIe Channels and Benches: Factory or field formed from concrete. Portland cement design mix, 4000 psi minimum, with 0.45 maximum water/cementitious materials ratio. Include channels and benches in manholes. 1. Channels: Concrete invert, formed to same width as connected piping, with height of vertical sides to three -fourths of pipe diameter. Form curved channels with smooth, uniform radius and slope. a. Invert SIope: 0.2' drop through manhole unless otherwise indicated. 2. Benches: Concrete, sloped to drain into channel. a. Slope: 4 percent. D. Ballast and Pipe Supports: Portland cement design mix, 3000 psi minimum, with 0.58 maximum water/cementitious materials ratio. 1. Reinforcing Fabric: ASTM A 185/A 185M, steel, welded wire fabric, plain. 2. Reinforcing Bars: ASTM A 615/A 615M, Grade 60 (420 MPa) deformed steel. PART 3 - EXECUTION 3.1 RELATED DOCUMENTS A. All construction executed in associated with this Contract shall comply with the requirements of the City of Salisbury Standard Utility Details and the Uniform Construction Standards Manual 5th Ed., dated October 17, 2006 (Manual) or latest edition. http:l/www.salisburync.gov/constructionstandards. If there are any conflicts between these Specifications and the Manual, the Manual shall take precedence. 3.2 EARTHWORK City of Salisbury/Salisbury-Rowan Utilities 09/16/2009 SANITARY SEWERS 339100-4 A. Excavating, trenching, and backfilling are specified in Division 33 Section "Trenching and Backfilling". 3.3 PIPING INSTALLATION A. General Locations and Arrangements: Drawing plans and details indicate general location and arrangement of underground sanitary sewer piping. Location and arrangement of piping layout take into account design considerations. Install piping as indicated, to extent practical. Where specific installation is not indicated, follow piping manufacturer's written instructions. B. Install piping beginning at low point, true to grades and alignment indicated with unbroken continuity of invert. Place bell ends of piping facing upstream. Install gaskets, seals, sleeves, and couplings according to manufacturer's written instructions for using lubricants, cements, and other installation requirements. C. Install manholes for changes in direction unless fittings are indicated and when pipe material changes. Use fittings for branch connections (wye) (4' & 6") unless direct tap into existing sewer is indicated. D. Install proper size increasers, reducers, and couplings where different sizes or materials of pipes and fittings are connected. Reducing size of piping in direction of flow is prohibited. E. When installing pipe under streets or other obstructions that cannot be disturbed, use pipe - jacking process of bore and jacking. F. Install gravity -flow, nonpressure, drainage piping according to the following: 1. Install piping pitched down in direction of flow at the slope indicated on the drawings. 2. Install piping NPS 6 and larger with restrained joints at tee fittings and at changes in direction. Use corrosion -resistant rods, pipe or fitting manufacturer's proprietary restraint system, or cast -in -place -concrete supports or anchors. 3. Install piping with 36-inch minimum cover unless otherwise shown on the drawings. 4. Install ductile -iron, gravity sewer piping according to ASTM A 746. 5. Install PVC gravity sewer piping according to ASTM D 2321 and ASTM F 1668. G. Install force -main, pressure piping according to the following: I. Install piping with restrained joints at tee fittings and at horizontal and vertical changes in direction. Use corrosion -resistant rods, pipe or fitting manufacturer's proprietary restraint system, or cast -in -place -concrete supports or anchors. 2. Install piping with 36-inch (915-mm) minimum cover. 3. Install ductile -iron pressure piping according to AWWA C600 or AWWA M41. 4. Install ductile -iron special fittings according to AWWA C600. H. Install corrosion -protection piping encasement according to ASTM A 674 or AWWA C105 where indicated on the drawings. I. Clear interior of piping and manholes of dirt and superfluous material as work progresses. Maintain swab or drag in piping, and pull past each joint as it is completed. Place plug in end of incomplete piping at end of day and when work stops. City of Salisbury/Salisbury-Rowan Utilities 09/16/2009 SANITARY SEWERS 339100-5 3.4 PIPE JOINT CONSTRUCTION A. Join gravity -flow, nonpressure, drainage piping according to the following: 1. Join ductile -iron, gravity sewer piping according to AWWA C600 for mechanical joints. 2. Join PVC gravity sewer piping according to ASTM D 2321 and ASTM D 3034 for elastomeric-seal joints or ASTM D 3034 for elastomeric-gasket joints. 3. Join dissimilar pipe materials with nonpressure-type, flexible couplings. B. Join force -main, pressure piping according to the following: 1. Join ductile -iron pressure piping according to AWWA C600 or AWWA M4I for push -on joints. 2. Join ductile -iron special fittings according to AWWA C600 or AWWA M41 for push -on joints. 3. Join PVC pressure piping according to AWWA M23 for gasketed joints. 4. Join dissimilar pipe materials with pressure -type couplings. C. Pipe couplings, expansion joints, and deflection fittings with pressure ratings at least equal to piping rating may be used in applications below unless otherwise indicated. I. Use nonpressure flexible couplings where required to join gravity -flow, nonpressure sewer piping unless otherwise indicated. a. Ring -type flexible couplings for piping of different sizes where annular space between smaller piping's OD and larger piping's ID permits installation. 3.5 MANHOLE INSTALLATION A. General: Install manholes complete with appurtenances and accessories indicated. B. Install precast concrete manhole sections with sealants according to ASTM C 891. C. Form continuous concrete channels and benches between inlets and outlet. D. Set tops of frames and covers flush with finished surface of manholes that occur in pavements. Set tops 3 inches above finished surface elsewhere unless otherwise indicated (minimum 1' above grade for sewer outfall lines located outside of roads and residential yards). E. Manhole must be placed on a minimum of 8" compacted #67 washed stone. 3.6 CONCRETE PLACEMENT A. Place cast -in -place concrete according to ACI 318. 3.7 CONNECTIONS A. Make connections to existing piping and underground manholes. City of Salisbury/Salisbury-Rowan Utilities 09/16/2009 SANITARY SEWERS 339100-6 1. Sewer service connections shall be made on the sewer main. Service connections to manholes must be approved in advance by Utilities Management. 2. Where making a service connection directly to an existing main line, the following shall apply: a. On VCP, cut hole in pipe using appropriate saw; use glue or 100% silicone adhesive/sealant and clamp wye-service saddle over hole. b. On PVC & DIP, cut hole in pipe using appropriate saw; use glue or 100% silicone adhesive/sealant and clamp wye-service saddle over hole. 3. Sewer main to sewer main connections must be by a core with water -tight boot into an existing manhole or by installing a dog house manhole on the existing sewer. 4. The lateral shall be installed from the main line to the edge of the right-of-way. Stub -outs shall be provided for every property abutting the line. The location of the end of the lateral shall be formed with a clean -out in accordance with the standard detail. 5. The service connections shall be located by distances from manhole to manhole. The distances shall be recorded on a reproducible medium and submitted to the City for their records. 6. Sewer laterals shall be a minimum of 4" (60' or longer shall be 6") diameter and be PVC (Schedule 40) or Ductile Iron Pipe. No material transitions of laterals between PVC and DIP will be allowed (including the clean-out/stack). 7. Stub -outs may be required on sanitary sewer outfalls on a case by case basis. 8. Tie-ins to the Iaterals shall be made at the existing tail piece section at the bottom of the stack. Tie-ins to the stack are not permitted unless approved in advance by a written waiver from Utilities Management. 9. Protect existing piping and manholes to prevent concrete or debris from entering while making tap connections. Remove debris or other extraneous material that may accumulate. 3.8 IDENTIFICATION A. Materials and their installation are specified in Division 33 Section "Trenching and BackfiIling". Arrange for installation of green warning tapes directly over piping and at outside edges of underground manholes. I. Use warning tape over ferrous piping. 2. Use detectable warning tape over nonferrous piping and over edges of underground manholes. 3.9 FIELD QUALITY CONTROL A. BackfiIl 1. Backfill shall be tested by an independent testing laboratory approved in advance by the City. 2. Tests shall be performed in accordance with ASTM methods and be appropriate to the soil type. 3. The backfill in pipeline trenches shall be tested at a minimum as follows: City of Salisbury/Salisbury-Rowan Utilities 09/16/2009 SANITARY SEWERS 339100-7 a. Pipelines within the road right-of-way, existing or proposed roads: Test density every 12-inches (2 lifts) of placed backfill at intervals of 200 feet, minimum one per day. b. Pipeline under lawns or cross-country: Test density every 12-inches (2 lifts) of placed backfill at intervals of 500 feet, minimum one per day. B. Flushing 1. At completion of work, lines shall be thoroughly cleaned by flushing with water to remove all dirt and debris. 2. Pipeline shall be flushed at a rate of at least 2.5 feet per second for a duration suitable to the Engineer/Owner. 3. City water may be used (when available and a bulk water permit is purchased) to flush sewer lines or an approved source of non -potable water (must be free of any chemicals, silt, or debris) may be used to flush sewer lines. 4. All flush water must be collected in a plugged manhole and pumped out. Sewer flush water shall not be allowed to enter the City's sewer system. C. Obstructions/Visual Inspection I. The pipe shall be visually inspected from manhole to manhole using lights, mirrors, or other devices (CCTV) for visual inspection. All obstructions shall be removed, and the lines from one manhole to the next shall exhibit a fully circular pattern. Lines which do not exhibit a true line and grade or have structural defects shall be corrected to meet specifications. 2. The Engineer, Owner, or SRU inspector may require inspection by television camera (CCTV) of any sewer lines or laterals. The CCTV equipment must provide adequate light for the camera and be of high video quality (including the video tapes or DVD) to properly show the inside of the pipe. Each line and lateral must be marked with an identifying number and shown on the video tape or DVD and a log of any problems found, along with the line number and footage and/or IateraI number must be included with the video tapes or DVD. D. Leakage 1. Leakage tests shall be conducted on a schedule agreed upon by the Engineer and Owner. 2. Engineer and Owner's designated representative must be on site for all required testing. 3. Low pressure air testing shall be used to test for leakage in sewer lines and laterals. The test shall be in accordance with ASTM F 1417 as modified herein. 4. The pipeline is considered acceptable if when tested at a pressure of 4.0 psi (or greater than the average back pressure of any groundwater that may submerge the pipe) the section under test does not lose more than 0.5 psig within the allotted test time. Refer to Table: 1 for time specifications. Table: 1 Minimum Time Required for a 0.5 psig Pressure Drop for Size and Length of Pipe Indicated Test Pressure for Start of Test 4.0 psig Pipe Diameter (Inches) Minimum Time (Minutes) Specification Time for Length (L) Shown in Minutes and Seconds 100 ft 150 ft 200 ft 250 ft 300 ft 350 ft 400 ft 450 ft City of Salisbury/Salisbury-Rowan Utilities 09/16/2009 SANITARY SEWERS 339100-8 4 1:53 1:53 1:53 1:53 1:53 1:53 1:53 1:53 1:53 6 2:50 2:50 2:50 2:50 2:50 2:50 2:50 2:50 3:12 8 4:00 4:00 4:00 4:00 4:00 4:00 4:26 5:04 5:42 10 4:43 4:43 4:43 4:43 4:57 5:56 6:55 7:54 8:54 12 5:40 5:40 5:40 5:40 7:08 8:33 9:58 11:24 12:50 15 7:05 7:05 7:05 8:54 11:08 13:21 15:35 17:48 20:00 18 8:30 8:30 9:37 12:49 16:00 19:I4 22:26 25:38 28:50 21 9:55 9:55 13:05 17:27 21:49 26:11 30:30 34:54 39:15 24 11:20 11:24 17:57 22:48 28:30 34:11 39:53 45:35 51:15 27 12:45 14:25 21:38 28:51 36:05 43:15 50:30 57:42 64:54 30 14:10 17:48 26:43 35:37 44:30 53:25 62:20 71:13 80:07 36* 17:00 25:39 38:28 51:17 64:06 76:55 89:44 IO2:34 115:23 * Consult with pipe manufacturer for maximum test pressure for pipe size greater than 36 in. in diameter. 5. This low pressure air test may be dangerous to personnel if, through lack of understanding or carelessness, a line is over pressurized or plugs/caps are installed or restrained improperly. It is extremely important that the various plugs be properly installed to prevent the sudden expulsion of a poorly installed or partially inflated plug. Observe the following minimum safety precautions: a. No one shall be allowed in the manhole during testing. b. Contractor to install and retrain all caps and plugs securely. c. When the lines are tested, it is mandatory that all caps and plugs be braced as an added safety factor. d. Do no over pressurize the lines. Do not exceed 9.0 psig. e. A regulator or relief valve set no higher than 9.0 psi shall be included on all pressurizing equipment. E. Deflection Test (for PVC pipe) 1. No sooner than thirty (30) days after final backfill installation, each section of PVC pipe shall be checked for vertical deflection using an electronic deflectometer or a rigid "Go- No/Go" device. 2. Vertical deflection shall not exceed 5% of the inside pipe diameter (7.42 inch diameter mandrel required for 8" pipe). 3. Pipe exceeding the allowable limit shall be repaired and retested. Engineer or the engineer's designated representative must be on site for all required testing. City inspection of the test is required. F. Manhole Vacuum Test 1. All testing shall be performed in the presence of the engineer or designated representative and SRU inspector. City of Salisbury/Salisbury-Rowan Utilities 09/16/2009 SANITARY SEWERS 339100-9 2. Every manhole shall be checked for air tightness prior to setting of the manhole ring and cover. All manholes, whether with precast base sections or poured -in -place base, shall be vacuum tested. All lift holes shall be plugged with a non -shrink grout. 3. All pipes entering or leaving the manhole shall be plugged, taking care to securely brace the plug from being drawn into the manhole during the test. 4. Notify the Engineer/Owner's representative and SRU inspector must be present for the test, notify Engineer/Owner 48 hours prior to conducting the test. a. The vacuum equipment test head shall be placed at the inside of the top of the cone section, the seal inflated in accordance with the manufacture's recommendations. b. A vacuum of 10-inches of mercury shall be drawn and the vacuum pump shut off. c. With the valves closed, the time shall be measured for the vacuum to drop to 9- inches of mercury. d. The test time shall be correlated to the manhole as follows: Manhole Diameter Allowable Time: 48" 60 seconds 60" 75 seconds e. If the manhole fails the initial test, necessary repairs shall be made at the contractor's expense with an approved non -shrink grout on the outside of the manhole while the vacuum is being drawn. f. The re -testing and repairing schedule cycle shall continue until the manhole passes the test. G. Leaks and loss in test pressure constitute defects that must be repaired. H. Replace leaking piping using new materials, and repeat testing until leakage is within allowances specified. 3.10 CLEANING A. Clean dirt and superfluous material from interior of piping. Flush with potable water. END OF SECTION 339100 City of Salisbury/Salisbury-Rowan Utilities 09/16/2009 SANITARY SEWERS 339100-10 Permit Number WQ0034922 Central Files: APS SWP 08/12/10 Permit Tracking Slip Program Category Status Project Type Non -discharge Active New Project Permit Type Fast Track Version Permit Classification Gravity Sewer Extension, Pump Stations, & Pressure Sewer 1.00 Individual Extensions Primary Reviewer Permit Contact Affiliation dee.browder Coastal SW Rule Permitted Flow 0 Facility Facility Name Martin Luther King Sall Field Sewer Outfall Location Address Owner Major/Minor Region Minor Mooresville County Rowan Facility Contact Affiliation Owner Name City of Salisbury Dates/Events Orig Issue 08/12/10 App Received Draft Initiated 08/05/10 Scheduled Issuance Owner Type Non -Government Owner Affiliation Richard L. Kelly 217 S Main St Salisbury NC 28144 Public Notice Issue Effective Expiration 08/12/10 08/12/10 Regulated Activities Requested/Received Events Subdivision Wastewater collection Outfall NULL Additional information requested Additional information received Waterbody Name Stream Index Number Current Class Subbasin