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HomeMy WebLinkAboutNC0024571_Lab Inspection_20050420April 20, 2005 131 Ms. Hope Walters Environmental Services Laboratory P.O. Box 1388 Lumberton, NC 28359 SUBJECT: Laboratory Certification Maintenance Inspection Dear Ms. Walters: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality RECEWED APR 2 2 2005 DENR-FAYETTEALE REGIONAL OFFICE Enclosed is a report for the inspection performed on March 2, 2005 by Mr. Norm Good. Where deficiencies are cited in this report, a response is required as well as for all lettered comments and/or recommendations. Within thirty days of receipt, please supply this office with a written item for item description of how these deficiencies, comments and/or recommendations were corrected. If the deficiencies cited in the enclosed report are not corrected, enforcement actions will be recommended. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email, or if you have questions or need additional information please contact us at 919-733- 3908. Sincerely, 4 James W. Meyer Laboratory Section Enclosure cc: Norm Good Fayetteville Regional Office Laboratory Section 1623 Mail Service Center; Raleigh, NC 27699-1623 4405 Reedy Creek Road; Raleigh, NC 27607 Phone (919) 733-3908 / FAX (919) 733-2496 / Internet: www.dwglab.org • NorthCarolina naturally • An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper On -Site Inspection Report LABORATORY NAME: Environmental Services Laboratory ADDRESS: P.O. Box 1388 Lumberton, NC 28359 CERTIFICATE NO: 131 DATE OF INSPECTION: 03/02/2005 TYPE OF INSPECTION: . 'Maintenance EVALUATOR: Norman L. Good LOCAL PERSON(S) CONTACTED: Karen Garris, Kerdette Lowry, Hope Walters I. INTRODUCTION: This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. "GENERAL COMMENTS: The laboratory is spacious andwell equipped. All facilities and equipment are well maintained. It is suggested that the laboratory institute the use of vacuum grease on theground glass joints of desiccators. A thin film is all that is necessary. Laboratory has reported that Hope Walters is now the supervisor and contact. Jim Walters has replaced Raymond Deese as the laboratory manager. Our records have been updated to reflectthese changes. Documentation is well kept and most data looked good. Some further quality control. procedures need to be implemented. III DEFICIENCIES, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS : Coliform (Fecal - MF): 1. Deficiency: The laboratory is not performing consumables testing on media, pads or filters. REQUIREMENT: Whenever a new source or lot of water, media or pads is'. put into service comparison tests should be made. These tests should be performed on thecurrent lot in use (reference lot) and the new lot (test lot). For guidance on procedure and interpretation of test results see Standard Methods 9020B (4) (e).' AMMONIA: 2. Deficiency: The laboratory is not verifying the pH of preserved samples to be less than 2. Requirement: The pH of samples treated with Sulfuric Acid for the purposes of preservation must be measured and documented to. be 2 or lower. Ref: Standard Methods 18th ed. 4500 NH3 (1) (d). Page 2 NOTE: Benchsheets are preprinted with the phrase; "Analyst has checked the pH is < 2 with litmus paper". Documentation must require some indication to be recorded at the time the pH is checked. This could be in the form of a check mark, the actual pH measured or the initials of analyst making the determination. 3. Deficiency: Influent samples are sometimes above the high standard of 10 mg/L. Requirement: Dilute samples if necessary to bring into range of calibration curve. Ref: Standard Methods 18th ed. 4500 NH3 (4) (e). VECTOR ATTRACTION REDUCTION: A. COMMENT: Your lab currently maintains certification formultiple vector attraction reduction options. At the time of the inspection it appeared that none of these procedures was being performed by your laboratory. Instead Synagro Southeast has been contracted and has arranged for many different analyses to be conducted by several commercial certified laboratories. RECOMMENDATION: If these tests are not required. It is recommended that the four vector attraction options be dropped from your present certification. An amendment form is included for this purpose. The appropriate section is located at the bottom of page one: • IV PAPER TRAIL INVESTIGATION::. Paper trail investigation consisted of comparison of laboratory bench sheets and chain of custody documentation to discharge monitoring reports for November 20004, December 2004 and January 2005. No errors in transcription or inconsistencies were observed. V. CONCLUSIONS: Correcting . the above cited deficiencies , and comments" . and implementing the recommendations will help this lab to produce quality data and meet certification requirements. Please respond to all numbered deficiencies and lettered comments. Report prepared by: Norman, L. Good .. Date: ' 04/19/2005.. &tg of _f umtEttorz PUBLIC UTILITIES LABORATORY POST OFFICE BOX 1388 J2umtEston, eNotd eato 28359-1388 May 5, 2005 Mr. James W. Meyer NC DENR_Division of Water Quality Laboratory Section 1623 Mail Service Center Raleigh, North Carolina 27699-1623 700 LAFAYETTE STREET 910-671-385B RECEWED MAY 1 1 2005 DENR - FAYETTEVILLE REGIONAL OFFICE SUBJECT: Laboratory Certification Maintenance Inspection Response Dear Mr. Meyer: Enclosed is a written response on corrective actions taken to the deficiencies, comments, and/or recommendations cited by Norm Good during the Lab Certification Maintenance Inspection performed on March 2, 2005. GENERAL COMMENTS: It was suggested that the laboratory institute the use of a thin film of vacuum grease on the ground glass joints of desiccators. Vacuum grease has been ordered and will be used from now on. A thin layer will be applied to the ground glass joints of desiccators. DEFICIENCIES, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Coliform (Fecal-MF): 1. DEFICIENCY: The laboratory is not performing consumable testing on media, pads or filters. RESPONSE: Whenever a new source lot of water, media or pads are put into service, comparison tests will be made. These tests will be performed on the current lot in use (reference lot) and the new lot (test lot). This procedure includes a single batch of membrane filters, media or reagent -grade water to control all variables except the one factor under study. Membrane filter plate tests will be performed on the new batch of consumables to a control set of consumables using a minimum of five positive water samples for each confirmation. After incubation, the following procedure will be followed to determine the comparison against the calculated value. 4 1. Record the value of the control samples. 2. Record the value of the test lot of consumables. 3. Transfer both sets of values into logarithms. 4. Determine the absolute difference in the logarithms of the two sets of numbers. 5. Calculate the mean and standard deviation of these numbers. 6. Enter the data into the students "t" equation. If the calculated t value does not exceed 2.78, the lots do not produce significantly different results, then the test lot is acceptable. If the calculated t value exceeds the 2.78 and the lots produce significantly different results, then the test lot is unacceptable. A). Reagent -Grade Water: The Barnstead MP-11A Mega -Pure System for reagent - grade water is currently being used. Since consumable testing is based on the difference by. the comparison study, consumables will not be performed on the Lab's reagent -grade water due to never changing the source of the reagent -grade water. If the Lab ever does change the source water, the consumables test will be performed comparing the new source to the control. B). Media: Currently using a 500g container of Difco mFC Agar, Lot # 4173621. The Agar expires in September 2005 and the oneunopened container on inventory is the same lot # 4173621. As of today's date, no Agar is on order. These two containers with the same lot should last almost another year. Consumable testing will be performed when more Agar is ordered and received with a different lot number. C). Membrane Filter GN-6: Currently using Pall 0.45 inn, 47 mm, S-Pack Sterilized, Certified, 200 pack, filters. The current lot # is 44364. There are currently two more boxes of this lot on inventory. Consumable testing will be performed when a different lot number is used. Note: There are 200 filters per box. A record of the consumable testing will be placed in -the Standard Preparation Log book whenever a new lot of reagent -grade water, media and filter pads is tested. Ammonia: 2. DEFICIENCY: The laboratory is not verifying the pH of preserved samples to be less than two. RESPONSE: The pH of samples treated with Sulfuric Acid for the purpose of preservation was being measured and documented to two or lower by preprinted benchsheets with the phrase; "Analyst has checked the pH is <2 with litmus paper". This statement has been removed. The documentation to record the pH at the time of analysis is now in a column where each sample can be checked with a check mark. The top of the column reads "Sample pH <2 (Y or N). See enclosed Ammonia Benchsheet. 3. DEFICIENCY: Influent samples are sometimes above the high standard of 10 mg/L RESPONSE: Influent ammonia samples over the 10 mg/l high calibration standard will be diluted to bring into range of calibration curve. VECTOR ATTRACTION REDUCTION: A. COMMENT: The lab currently maintains certification for multiple vector attraction reduction options. At the time of the inspection it appeared that none of these procedures were being performed by our laboratory. Instead, Synagro Southeast has been contracted and has arranged for many different analyses to be conducted by several commercial certified laboratories. RESPONSE: Since it is no longer required that this lab perform the four vector attraction options, they will be dropped from the labs present certification. An Amendment to Environmental Laboratory Certification Application form will be completed and returned with the a request to delete the following Certified Parameters under Vector Attraction Reduction: • Option 3: Additional Digestion of Sludge • Option 4: Specific Oxygen Uptake Rate • Option 9: Injection • Option 10: Addition of Alkali In conclusion, the City of Lumberton Laboratory has implemented changes to correct the above -cited deficiencies in order to remain compliant with the requirements of 15A NCAC 2H..0800 for analysis of environmental samples and produce quality data. If you have any questions or need additional information, please contact me at 910 671- 3858. Sincerely, Hope A. Walters Deputy Director Cc: Norm Good �Itayette iiti Reggio 1t ffi Jim Walters City of Lumberton Ammonia Nitrogen Standard Methods 4500-NH3 F. Date & Day Analyst Checked by: Meter Calibration Time Calibration: .1 mg/1 Standard mV= 1.0 mg/1 Standard mV= Eff. 10.0 mg/1 Standard mV= 5.0 mg/1 Ck. Standard= Ck. Standard % Error Blank mg/1= Time Analysis Started: Time Analysis Completed: Slope= Slope= Sample Sample Date Time Coll./ Time Acid. Sample pH <2 (YorN) NH3 Conc. Pre. Result mg/1 Dup. RPD Dup. NH3 Conc. Reported mg/1 1. The millivolt difference between the 1.0 mg/I and :1-mg/1 standards must be 54-60 mV. If the standards do not meet this criteria, new standards must be prepared and the meter must be recalibrated until millivolt criteria is met. If millivolt difference is still not obtained, replace electrode membrane, fill solution, check meter and electrode operation (Note corrective actions under 'Comments' section. 2. Percent (%) Error for the 5.0 mg/ Check Standard must be < 10%. If> 10%, prepare new calibration standard and check standard, recalibrate meter and re -analyze check standard until the < 10% error criteria is met. % Error=[(5.0 mg/ - check std result) / 5.0] a 100. 3. RPD(Relative Percent Difference)�sample result — duplicate) / [(sample result + duplicate result) /2] a 100. RPD must be < 25%. If not, the sample and duplicate must be re -analyzed. Comments: Revised 4/22/05 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT & NATURAL RESOURCES DIVISION OF WATER QUALITY LABORATORY CERTIFICATION Amendment to Environmental Laboratory Certification Application Form #101-amendment October2001 INSTRUCTIONS: This amendment application is only one part of the certification process completing and submitting an amendment form does not constitute certification. Upon review of the completed amendment request, additional clarifications and information may be required. Clarifications received in a timely manner will expedite the amendment application process. Please complete all applicable parts of this form using a typewriter, computer, or print legibly in ink. To apply for an amendment to your current laboratory certification, return the original and one copy of this form to: ENR/DWQ Laboratory Section Certification Branch 1623 Mail Service Center Raleigh, NC 27699-1623 For additional information, contact the Laboratory Certification program office: Telephone: 919-733-3908 ext 207 Fax: 919-733-6241 E-Mail: James.Meyer©ncmail.net Program Homepage: htto://h2o.enr.state.nc.us/lab/certhtm or www:dwalab.orq AMENDMENT FEES: No fees are charged to file an amendment request: ADDfTIONAL PARAMETER FEES: Requests for additional parameters will be reviewed and invoices for all additions will be calculated in accordance with 15A NCAC 2H .0800. For each additional inorganic parameter (excluding metals), a fee of $50.00 will be assessed. For each additional organic parameter and metals analyte, a fee of $100.00 will be assessed. Section A: Facility and Contact Information Facility Name Contact Person E-Mail Address Env i ran metha Sery _ tub NC Certification Number 13 1 Telephone #, ext. q 1 o. 1 1• 2,5R l-� dal+crs C? ca .1 umbcr-l-on. Inc . us VJla1-1-ers Section B: Requested Amendment • Complete only applicable areas. If facility information has changed, (i.e. name of facility, supervisor/manager change, phone numbers or contact information) - please indicate below: N �A If you are requesting to delete any parameter(s) from your certificate, please list the analytical parameter(s), including the specific method number(s), below. 1\11) le 11e�or AA-r :ton Rec1uc--ion -or cnllowin OpVino /\dcti #-;ono. d e.s on cscS� e Op-V-; Sn 4. Spec:Xi c. oxygen 11 p�otl Rn-ire. Op-1-into q - I n ejC:riorl o -}-ion l �c�icon 1 P o• A � A ked► Page 2 of 2 N.C. Laboratory Certification Amendment If you are requesting additional certified parameters, please fist the information in the table below: All requested information must be supplied. For all organic analytical categories, please attach a typed fist of analyte specific lower reporting limits. DO NOT provide us with the laboratory method detection limit, unless the lower reporting limit and method detection limit are the same number For 'method reference, fist all appropriate method number(s) and the approved reference(s), such as Standard Methods for the Examination of Water and Wastewater,18t 19°' or 20'" Edition. Analytical Parameter Method Number(s) and Reference(s) Lower Reporting Limit Concentration (mdude. units) OFFICE USE ONLY NlA It is required that an acceptable performance evaluation study for each applicable parameter be supplied. Are Performance Evaluation��//Studies for each of the requested additional analytical parameters being sent to the Laboratory Section? T Yes No N/A If not supplied, are they on order? Yes W f A No t /A Anticipated Completion Date N I A Section D Authorized Signature This statement certifies that the information in this amendment is truthful and accurate, and that the applicant is aware of all regulations regarding the Quality Assurance requirements of Laboratory Certification. Signature of Laboratory Manager or Supervisor. Date: Form101-amend 10/27/01 Revised 2/4/05