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HomeMy WebLinkAboutNC0005762_NPDES Permit Renewal_20110105MEMORANDUM TO: DIVISION OF WATER QUALITY James Mckay Environmental Enginer NPDES Unit • March 6, 2009 FROM: Mark Brantley 2 `f," 6, 44". Environmental Chemist Fayetteville Regional Office THROUGH: Belinda S. Henson, Regional Supervisor Surface Water Protection Section Fayetteville Regional Office SUBJECT: Renewal of NPDES Permit No. NC0005762 Westpoint Stevens Wagram Plant Scotland County J. %-a4)45,7D Please find enclosed the staff report and recommendations of the Fayetteville Regional Office concerning the renewal of subject NPDES Permit. If you have any questions or require any further information, please advise. KMB/kmb Enclosure(s) SOC PRIORITY PROJECT: YES NO ** If Yes, SOC No. To: Point Source Branch Eastern NPDES Section Attention: James McKay Date: March 15, 2004 NPDES STAFF REPORT AND RECOMMENDATION COUNTY: Scotland Permit No. NC0005762 PART I - GENERAL INFORMATION 1. Facility and Address: Westpoint Home - Wagram Wastewater Plant POBox388 Wagram, NC 28396 2. Date of Investigation: February 11, 2009 3. Report Prepared by: Mark Brantley, Environmental Chemist Fayetteville Regional Office 4. Persons Contacted and Telephone Number: Ronald Locklear, ORC 910-396-4392 5. Directions to Site: The plant is located on SR 1407, approximately 2 miles south of Wagram, Scotland County. 6. Discharge Point(s), List for all discharge points: Latitude Longitude 34° 49' 50" 79° 21' 12" 001 (Processing) . 34° 50' 00" 79° 22' 32" 002 (Stonnwater only) Attach a U.S.G.S. map extract and indicate treatment facility site and discharge point on map. U.S.G.S. Quad No.: H 21 SW U.S.G.S. Quad Name: Laurinburg, NC H 21 SE Walnilla, NC 7. Size (land available for expansion and upgrading): Approximately 1,000 acres site. 8. Topography: (relationship to flood plain included): Relatively flat. PART I - GENERAL INFORMATION (continued) 9. Location of nearest dwelling: None within 1000 feet 10. Receiving stream or affected surface waters: Lumber River ---Discharge Pipe 001 a. Classification: WS IV, B, SW, HQW b. River Basin and Subbasin No.:. Lumber 03-07-55 c. Describe receiving stream features and pertinent downstream uses: Waters protected as water supplies which are generally in moderately to highly developed watersheds. Point source discharges of treated wastewater are permitted pursuant to Rule Numbers .0104 and .0211 of this subchapter, local programs to control non -point sources and stormwater discharge of pollution are required, and suitable for all Class C Use. Receiving stream or affected surface waters: Big Shoe Heel Creek ---Discharge Pipe 002 a. Classification: C-Swamp b. River Basin and Subbasin No.: 03-07-55 c. Describe receiving stream features and pertinent downstream uses: Aquatic life propagation and survival, fishing wildlife, secondary recreations and agriculture. PART II - DESCRIPTION OF WASTES AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 7.0 MGD (Ultimate Design Capacity) b. What is the current permitted capacity of the Wastewater Treatment facility? 7.0 MGD c. Actual treatment capacity of the current facility (current design capacity). 7.0 MGD d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two (2) years. N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities: The existing wastewater treatment plant consists of mechanical bat screen; influent flow measurement (parshall flume); 10 million gallon equalization basin with dual 6,600 GPM influent screw lift pumps; 7, million gallon aeration basin with foam control structure; a chemical feed building; a 9,000 gallon mixing tank and 72,500 gallon floculator; secondary clarification with return sludge; 1.2 million gallon aerobic digester; gravity belt thickener with polymer feed; 280,000 gallon sludge holding tank and post aeration. f. Please provide a description of proposed wastewater treatment facilities: N/A g. Possible toxic impacts to surface waters: PART H - DESCRIPTION OF WASTES AND TREATMENT WORKS (continued) h. Pretreatment Program (POTWs only): In development Should be required Approved Not needed X 2. Residuals handling and utilizing/disposal scheme: a. If residuals are being land applied, please specify DWQ Permit No.: Facility currently has a land application permit (permit number WQ0008764) to dispose of their of sludge. Residual Contractor: Synagro Telephone: 336-766-0328 b. Residuals stabilization: PSRP X PFRP Other c. Landfill: N/A d. Other disposal/utilization scheme (specify): N/A 3. Treatment plant classification (attach completed rating sheet): Grade IV 4. SIC Code(s): 2211 Wastewater Code(s) of actual wastewater not particular to facilities: Primary 02 Secondary 21 Main Treatment Unit Code: 05003 PART HE - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? N/A 2. Special monitoring or limitations (including toxicity) requests: No 3. Important SOC, JOC, or Compliance Schedule Dates (please attach): N/A Date Submission of Plans and Specifications Begin Construction Complete Construction 4. Alternative Analysis Evaluation: Has the facility evaluated all of the nondischarge options available? Please provide regional perspective for each option evaluated. N/A This is a permit renewal. PART III - OTHER PERTINENT INFORMATION (CONTINUED) 5. Other Special Items: WestPoint Home (WPH) formerly operated a towel weaving plant, and a dyeing and•fmishing plant at this location. WPH also provided wastewater treatment services to Gulistan, who operates a carpetyarn dyeing plant on the same site. The WPH manufacturing operations were closed in 2007 and the only operation they still maintain at this site is a' • Distribution center, which produces no process wastewater. However, WPH still operates the wastewater treatment plant to treat the distribution center's sanitary wastewater as well as the process wastewater from Gulistan, who remains in operation. - PART IV - EVALUATION AND RECOMMENDATIONS Since the last permit cycle for this facility the actual influent flow is significantly less than before. The Fayetteville Regional Office supports, issuing a tiered Grade IIUGrade IV permit for this facility with a note stating that if flows return to a Grade IV level then Grade IV Peinrit requirements will take effect. Currently this facility is permitted for 7.0 MGD but actual flows average around 0.3 MGD. . This facility with in the past 18 months (since the flow has been reduced as a result of the manufacturing process closing) has had a history of fecal violations. There has never been chlorination facilities installed because the owners stated that the pH of the wastewater was high enough to obtain a proper fecal kill. In 2007 the facility had 6 daily fecal violations and 1 monthly fecal violation. In.2008 they had 8 daily fecal violations and 1 monthly fecal violation. It is.the recommendation of the Fayetteville Regional Office that NPDES Permit No: NC0005762 be issued for the existing wastewater treatment plant. The subject application for permit renewal should be processed in keeping with,basinwide strategy. Signature of Report Preparer Water Quality Regional Supervisor Date 3 - G_ 69 MONITORING REPORT(MR) VIOLATIONS for: Permit: hc0005762 Facility Name: %. Major Minor %: MRs Between: 1-2007 and . 12-2008 Region: °% Param Name: % County:0/ Report Date: 03/02/09 Violation Category:. Limit Violation Subbasih:=% Page: 1 of 2 Program Category: NPDES WW Violation Action: PERMIT: NC0005762 FACILITY: Westpoint Home Inc - Wagram plant COUNTY: Scotland REGION: Fayetteville Limit Violation MONITORING OUTFALL / REPORT PPI LOCATION 01 -2007 001 Effluent 02 -2007 001 Effluent 02 -2007 001 Effluent 02 -2007 001 Effluent 02 -2007 001 Effluent 12 -2007 001 Effluent 12 -2007 001 Effluent 01 -2008 001 Effluent 01 -2008 001 Effluent 02 -2008 001 Effluent 02 -2008 001 Effluent 02 -2008 001 Effluent 02 -2008 001 Effluent 02 -2008 001 Effluent VIOLATION PARAMETER DATE FREQUENCY Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C Coliform, Fecal MF, M-FC Broth,44.5C 01/30/07 Weekly 02/06/07 Weekly 02/08/07 Weekly 02/20/07 Weekly 02/28/07 Weekly 12/11/07 Weekly 12/27/07 Weekly 01/29/08 Weekly 01/31/08 Weekly 02/05/08 Weekly 02/19/08 Weekly 02/26/08 Weekly 02/28/08 Weekly . 02/29/08 Weekly UNIT OF MEASURE LIMIT VALUE #/1o0m1 400 • 2,100 #/100m1 400 900 #/100m1 400 16,600 #/100m1 400 6,000 #/100m1 200 523.19 #/100m1 400 700 #/10om1 400 4,200 #/100m1 400 11,400 #/10om1 400 7,000 #/100m1 400 880 #/100m1 400 2,000 #/100m1 400 6,000 #/100m1 400 1,000 #/100m1 200 427.5 CALCULATED VIOLATION TYPE Daily Maximum Exceeded Daily Maximum Exceeded Daily Maximum Exceeded Daily Maximum Exceeded Monthly Geometric Mean Exceeded Daily Maximum Exceeded Daily Maximum Exceeded Daily Maximum Exceeded Daily Maximum Exceeded Daily Maximum Exceeded Daily Maximum Exceeded Daily Maximum Exceeded Daily Maximum Exceeded Monthly Geometric Mean Exceeded VIOLATION ACTION Proceed to NOV Proceed to Enforcement Case Proceed to Enforcement Case Proceed to Enforcement Case Proceed to Enforcement Case Proceed to Enforcement Case Proceed to Enforcement Case Proceed to Enforcement Case Proceed to Enforcement Case Proceed to Enforcement Case Proceed to Enforcement Case Proceed to Enforcement Case Proceed to Enforcement Case Proceed to Enforcement Case MONITORING'REPORT(MR) VIOLATIONS for: permit. MRs Between.. ,1-2007 Facility. Name:.% Pararri Name "/o' Major. Minor h and 12 2008 Region:, %. County;%. Report Date: 03/02/09 " Page: 2 of 2 Violation Category'Limit Vicfation`' Subbasin: Program Category: NPDES WW Violation Action: % PERMIT: NC0005762 FACILITY: Westpoint Home Inc - Wagram plant COUNTY: Scotland REGION: Fayetteville Limit Violation MONITORING OUTFACE / VIOLATION UNIT OF - CALCULATED REPORT PPI LOCATION PARAMETER DATE FREQUENCY MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION 03 -2008 001 . •Effluent Coliform, Fecal MF, M-FC 03/04/08 Weekly #/100m1 400 460 • Daily Maximum Exceeded Proceed to NOV Broth,44.5C • 12 -2008 001 Effluent Coliform, Fecal MF, M-FC 12/09/08 Weekly #/100m1 400 520 Daily Maximum Exceeded None Broth,44.5C AriA NCDENR. North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary March 2, 2009 Maxwell Headley Westpoint Home Inc PO Box 338 Wagram NC 28396 SUBJECT: February 11, 2009 Compliance Evaluation Inspection Westpoint Home Inc Wagram plant Permit No: NC0005762 Scotland County Dear Mr. Headley: Enclosed please find a copy of the Compliance Evaluation Inspection form from the inspection conducted on February 11, 2009. The Compliance Evaluation Inspection was conducted by Mark Brantley, Environmental Chemist, and Trent Allen, Environmental Engineer, of the Fayetteville Regional Office. 'The facility was, found to be in Compliance with permit NC0005762. The cooperation of Mr. Ronald Locklear, backup ORC, was greatly appreciated. As a reminder, preservation of the Waters of the State can only be achieved through consistent NPDES Permit compliance. Comments • Facility was clean and neat in appearance at the time of the inspection. • All log books and records appeared to be in order. • The facility's influent.pump station is in need of some maintenance work. It appears that the bearings on the screw pumps are in need of repair or replacing. Please address this issue as soon as possible. The Division of Water Quality request that the facility submit a written Plan of Action to the Fayetteville Regional Office as to how the facility plans to.address the repairs by March 31, 2009. It is important that the repairs be made because it can prevent the facility from experiencing a by-pass in the waste treatment system. According to Mr. Ronald Locklear if both screw pumps were to fail wastewater would by-pass the EQ pond and feed directly into the aeration basin. If the EQ pond is by-passed the treatment efficiency will be decreased and possibly create NPDES permit violations. Mr. Locklear stated that the pH level in the aeration basin is not sufficient for fecal dilution along with plant detention time being decreased significantly. The possibility of fecal problems is further compounded by the lack of chlorination treatment. Fecal violations along with any other limit violations are violations of the NPDES permit and are subject to enforcement actions as deemed appropriate by the division. Please be reminded that the Division of Water Quality as the authority to assess a civil penalty of no more than'$25,000 per day per violation. North Carolina Division of Water Quality/Aquifer Protection Section 225 Green St./ Suite 714 Fayetteville, NC 28301 Phone (910) 433-3300 FAX (910) 486-0707 Internet: h2o.enr.state.nc.us Customer Service 1-877-623-6748 One NorthCarolina Naturally An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Please refer to the enclosed inspection report for additional observations and comments. If you or your staff have any questions, please call me at 910-433-3327. Sincerely, Mark Brantley Environmental Chemist Surface Water Protection Section Fayetteville Regional Office cc: Johnny C Hester, ORC Ronald Locklear, Back-up ORC Central Files Fayetteville Files United States Environmental Protection Agency Washington, D.C. 20460 EPA - Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection 1 I NI 2 15.I 31 NC0005762 111 121 09/02/11 117 Type , Inspector , Fac Type . 181 cl 19I SI 20I II Remarks 211111111111.11111111111111111111111111111111111166 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA Reserved • 671 ' I ,69 70 13 I 71 I NI ' .• 721 NI 731. 1 174 75I I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Wagram plant . NCSR 1407 Wagram NC 28396 Entry Time/Date 01:00 PM.09/02/11 Permit Effective Date 05/08/01, Exit Time/Date • 03:00 PM 09/02/11 Permit Expiration Date 09/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /.// Johnny C Hester/ORC/910-738-6190/ Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number . Contacted Yancy D Helton,PO Box 338 Wagram NC 28396//910-369-4111/9103694380 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) ® Records/Reports and checklists as necessary) Permit Flow Measurement • Operations & Maintenance Self -Monitoring Program • Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Mark Brantley vh?�1 8.4c 3-." -v y FRO, WQ//910-433-3300 Ext.727/ Trent Allen FRO WQ//910-433-3300/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Belinda S Henson FRO WQ//910-433-3300 Ext.726/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 3I NPDES NC0005762 111 121 yr/mo/day 09/02/11 Inspection Type 17 18ICI (cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Comments • Facility was clean and neat in appearance at the time of the inspection. • All log books and records appeared to be in order. • The facility's influent pump station is in need of some maintenance work. It appears that the bearings on the screw pumps are in need of repair or replacing. Please address this issue as soon as possible. The Division of Water Quality request that the facility submit a written Plan of Action to the Fayetteville Regional Office as to how the facility plans to address the repairs by March 31, 2009. It is important that the repairs be made because it can prevent the facility from experiencing a by-pass in the waste treatment system. According to Mr. Ronald Locklear if both screw pumps were to fail wastewater would by-pass the EQ pond and feed directly into the aeration basin. If the EQ pond is by-passed the treatment efficiency will be decreased and possibly create NPDES permit violations. Mr. Locklear stated that the pH level in the aeration basin is not sufficient for fecal dilution along with plant detention time being decreased significantly. The possibility of fecal problems is further compounded by the lack of chlorination treatment. Fecal violations along with any other limit violations are violations of the NPDES permit and are subject to enforcement actions as deemed appropriate by the division. Please be reminded that the Division of Water Quality as the authority to assess a civil penalty of no more than $25,000 per day per violation. Page # 2 Yes Permit: NC0005762 Owner - Facility: Wagram plant Inspection Date: 02/11/2009 Inspection Type: Compliance Evaluation Operations & Maintenance Is the plant generally clean with acceptable housekeeping? Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge El Judge, and other that are applicable? Comment: • Permit - Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ® ❑ n n Is the facility as described in the permit? lin n n # Are there any special conditions for the permit? n n n Is access to the plant site restricted to the general public? n n n Is the inspeptor granted access to all areas for inspection? . ® n ❑ n Comment: Record Keeping Yes No NA NE Are records. kept and maintained as required by the permit? ®. n n n Is all required information readily available, complete and current? ® n n n Are all records maintained for 3 years (lab. reg. required 5 years)? ® n n n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain -of -custody complete? ®n n n Dates, times and location of sampling El Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ® n ❑ n Has the facility submitted its annual compliance report to users and DWQ? ❑ n ® n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n n Is the ORC visitation log available and current? . ® ❑ n . n Is the ORC certified at grade equal to or higher than the facility classification? ■ n rl Is the backup operator certified at one grade less or greater than the facility classification? ® n El Is a copy of the current NPDES permit available on, site? ®n n n No NA NE nnn nnn Page # 3 Permit: NC0005762 Owner - Facility: Wagram plant Inspection Date: 02/11/2009 Inspection Type: Compliance Evaluation Record Keeping Facility has copy of previous year's Annual Report on file for review? Comment: Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: A new flow meter was installed in July 2008. Pump Station - Influent Is the pump wet wet free of bypass lines or structures? Is the wet well free of excessive grease? Are all pumps present? Are all pumps operable? Are float controls operable? Is SCADA telemetry available and operational? Is audible and visual alarm available and operational? Comment: Pump station is in need of some repair work and maintenance on the screw pumps. Some of the bearings appear to be worn out.. Bar Screens Type of bar screen a. Manual b.Mechanical Are the bars adequately screening debris? Is the screen free of excessive debris? Is disposal of screening in compliance? Yes No NA NE n n®n Yes No NA NE n rl n kJ n n n n E Yes No NA NE n El n ®nnn n nis Yes No NA NE nnn ®n n n ■ n n n E n n n n n n ❑ nEll®n Yes No NA NE n nn ✓ n n n n ❑ n Page # 4 Permit: NC0005762 Owner - Facility: Wagram plant Inspection Date: 02/11/2009 Inspection Type: Compliance Evaluation Bar Screens Is the unit in good condition? Comment: Equalization Basins Is the basin aerated? Is the basin free of bypass lines or structures to the natural environment? Is the basin free of excessive grease? Are all pumps present? Are all pumps operable? Are float controls operable? Are audible and visual alarms operable? # Is basin size/volume adequate? Comment: Aeration Basins Mode of operation Type of aeration system Is the basin free of dead spots? Are surface aerators and mixers operational? Are the diffusers operational? Is the foam the proper color for the treatment process? Does the foam cover less than 25% of the basin's surface? Is the DO level acceptable? Is the DO level acceptable?(1.0 to 3.0 mg/I) Comment: Pumps-RAS-WAS; Are pumps in place? Are pumps operational? Are there adequate spare parts and supplies on site? Comment: Influent Sampling # Is composite sampling flow proportional? Yes No NA NE In Linn Yes No NA NE n_nn ®Linn n onnn ® Linn gaLint, El El nnn� Yes No NA NE Ext. Air Surface ▪ Linn ® Linn El El o nnn onnn ▪ Linn ■Linn Yes No• NA NE ®Linn Linn LinEl Yes No NA NE Lin ®Li Page # 5 Permit: NC0005762 Owner - Facility: Wagram plant Inspection Date: 02/11/2009 Inspection Type: Compliance Evaluation Influent Sampling Is sample collected above side streams? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is sampling performed according to the permit? Comment: Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Yes No NA NE • nnEl Eln nnn nnn • nnn Yes No NA NE nnn ®nnn ® nnn ®nnn nnn g nnn Page # 6 CLASSIFICATION RATING SHEET FOR WATER POLLUTION CONT FACILITY INF'ORMATION : NAME OF FACILITY: Gil MAILING ADDRESS: /`!_ COUNTY: .Sc o /uH Ro OL SYSTEMS ram L✓aArarn �839 n �� L owl- f-- TELEPHONE: (c1 /cal 3 _ Y3 9 " .2-CONTACT PERSON: �J v:�u� PERMIT NO: NC 0 00 S76a Check One: NC WQ HEALTH DP ry�o 73g- Gl go Solinnr G Ht.Ser TELEPHONE: (_' �J/o 3 6 y �/35-2 ORC: 1dec RATINGINFORMATION: (Before completing this section, please refer to pages 2-4) MGD BNR? YES NO PERMITTED FLOW: CHECK CLASSIFICATION: WASTEWATER: 1 2 '7,0 COLLECTION: 1 SPRAY IRRIGATION. SUBSURFACE PHYSICAL/CHEMICAL GRADE.I -- REGION: fnp DATE: 2 - 00�6`1 RATED BY: /1'1 ar � � PHONE NUMBER: ,",v EXT: Di✓,i REGIONAL OFFICE TELE 2 3 4 LAND APPLICATION GRADE II i Classification of Biolaa efinitions which predominantly a biological wastewater treatment process in aerobicp edo organisms and Activated Sludge - shall mean or adsorbed by living polluntants in wastewater are absorbed, biodegradable bacteria• Chemical Process - shall mean a wastewater pollution control system process consisting, exclusively of the addition of chemicals to treat wastewater. Collection System - shall mean a continuous connections of pipelines, conduits, pumping stations, and other related const ructions used to conduct wastewater to the water pollution control system. system utlizing a selective separation of dissolved solids process System - shall mean a Y h a semipermeable membrane• oca sis Sy proceessss t thatt is based on electrical charge and diffusion through pollution control system process consisting of Physical Process - shall mean any water ovimetnc sedimentation, floation, and electrodialysis, adsorption, absorption, air stripping, � filtration as a means of treatment. system which utilizes solutions and Se�Perrnable Reverse Osmosis System -shall mean a membranes to separate and treat wastewater. can a system which utilizes a membrane filter to remove r�t�filtratian System - shall m pollutants from wastewater. Water Pollution Control System - shall mean anysystem for the collection, treatment, or disposal of wastewater and is classified under the provision of G.S. 90A-37. or additional information and definitions. Note: Please refer to G.S. 90A-37 f PERMIT NUMBER: NC0005762 FACILITY NAME: Westpoint-Home Inc - Wagram plant CITY: Wagram OUTFALL: 001 EFFLUENT COUNTY: Scotland PERIOD ENDING MONTH: 12 - 2007 REGION: Fayetteville DMR 12 Month Calculated PAGE 5 OF 7 00010 deg c Temperature, Water Deg. Centigrade 00083 admi unit Color, Spectrophoto-Met ric Filter - ADMI 00095 umhos/cm Specific Conductance 00300 mg/1 DO, Oxygen, Dissolved - 00310 lbs/day BOD, 5-Day (20 Deg. C) 00390 lbs/day COD, Oxygen Demand, Chem. (High Level) 00400 su pH 00530 lbs/day Solids, Total Suspended 1 - 07 1,306 14,890 2,558 16.53871 501.090909 3,941.363636 10.925484 31.681818 843.818182 8.05 - 8.69 112.772727 1,306 14,890 2,558 2-07 -6.960714 1,189.1 1,138.15 13.341429 322.25 3,212.95 7.05 - 8.39 308.65 1,306 • 14,890. 2,558 3-07 12.209677 543.909091 466.181818 11.126452 96.636364 1,220.772727 6.09 - 7.16 364.181818 1,306 14,890 2,558 4-07 13.76 399.666667 749.857143 10.505667 24.095238 724.333333 6.45 - 7.88 157.380952 5 - 07 1,306 14,890 2,558 18.106452 526.5 874.727273 9.332903 24.227273 762.545455 6.4 - 8.1 159.772727 6 - 07 1,306 14,890 - 2,558 23.15 559.933333 737.380952 8.334 30.666667 1,086.190476 6.94 - 7.84 300.095238 • 7 - 07 1,306 14,890 2,558 24.132258 595.677419 633.285714 8.236452 25.52381 752.904762 6.82 - 8.38 268.571429 1,306 14,890 2,558 8-07 25.158065 701.483871 647.043478 8.094194 19.565217 652.652174 7.26 - 8.05 300.608696 9 - 07 1,306 14,890 2,558 22.066667 505.066667 562.578947 8.660667 17.105263 513.105263 7.2 - 7.82 195.421053 10 - 07 1,306 14,890 2,558 19.348387 395.677419 847.565217 9.23 23.652174 434.73913 6.94 - 8.21 160.304348 11 - 07 1,306 14,890 2,558 11.443333 510.433333 1,020.75 11.835333 32.3 465.85 7.42 - 8.65 150.8 12 - 07 1,306 - 14,890 2,558 10.593548 512.612903 1,036.722222 12.549677 32.352941 513.764706 7.46 - 8.86 141.117647 PERMIT NUMBER: NC0005762 FACILITY NAME: Westpoint Home Inc - Wagram plant CITY: Wagram COUNTY: Scotland PERIOD ENDING MONTH: 12 - 2007 REGION: Fayetteville DMR 12 Month Calculated PAGE 6 OF 7 00600 mg/1 Nitrogen, Total (as N) 00610 mg/1 Nitrogen, Ammonia Total (as N) 00665 mg/1 Phosphorus, Total (as P) ' 00795 lbs/day Sulfide, Total (as S) 01034 lbs/day Chromium, Total (as Cr) 01092 mg/1 Copper, Total (as Cu) 01092 mg/1 Zinc, Total (as Zn) - 31616 #/100m1 Coliform, Fecal MF, M-FC Broth,44.5C 1 -07 24 12 7.59 0 8 0.12 0 19.101729 24 12 2-07 ' 9.34 0 9.7 0 0 0.27 0.13 523.190253 24 12 3-07 7.74 0.98 10.4 0 0 13.136825 24 12 4-07 9 0.7 16.7 0 0.13 14.203431 24 12. 5-07 7.56 0.14 9.99 0 0 0 0.12 20.229215 24 12 6-07 8.41 0.42 24.7 0 0 14.264718 24 12 •7-07 6.77 0 22.8 • 0 . 0.129 93.532535 24 12 8-07 12 0 23.3 . 0 0 0 0.212 34.869682 24 12 9-07 8.94 0.28 15.9 0 0.1 16.337899 24 12 10-07 5.92 0 19.1 0 0 33.172632 11-07 24 12 10.02 0.42 . 22.5 ' 0 0 0 0.11 62.889827 24 12 12-07 10.57 0 30.2 0 0.096 81.004431 PERMIT NUMBER: NC0005762 FACILITY NAME: Westpoint Home Inc - Wagram plant CITY: Wagram COUNTY: Scotland PERIOD ENDING MONTH: 12 - 2007 DMR 12 Month Calculated PAGE 7 OF 7 REGION: Fayetteville 32730 lbs/day' Phenolics, Total Recoverable 50050 mgd Flow, in conduit or thru treatment plant 50060 ug/1 Chlorine, Total Residual TGP3B pass/fail P/F STATRE 7Day Chr Ceriodaphnia THP3B percent CHV STATRE 7Day CHR Ceriodaphnia 7 1-07 0.008 0.879129 18 7 2-07 ' 0.0975 1.096429 2,050 1 7 . 3-07 0.0675 0.705129 -1,158 7 4-07 0.0425 0.389467 1,375 7 5-07 0.032 0.396516 1,220 1 7 6-07 0.0325 0.508367 . 12.5 7 7-07 . 0.034 0.464355 ' 2.75 7 8-07 0.01 0.356871 0.4 1 7 9-07 0.0125 0.400967 3.25 7 10-07 0.052 0.342387 0.2 11-07 7 0.015 0.2708 0.25 1 7 12-07 0.0175 0.234161 0.5 PERMIT NUMBER: NC0005762 FACILITY. NAME: Westpoint Home Inc - Wagram plant CITY: Wagram OUTFALL: 001 EFFLUENT COUNTY: Scotland PERIOD ENDING MONTH: 12 - 2008' REGION: Fayetteville DMR 12 Month Calculated PAGE 5 OF 7 00010 deg -c Temperature, Water Deg. Centigrade 00083 admi unit.. •Color, Spectrophoto-Met ric Filter - ADMI 00095 •umhos/cm . Specific Conductance '00300 mg/1 D0,•oxygen, Dissolved 00310 lbs/day .- BOD, 5-Day (20 Deg. C) 00340 lbs/day -COD, Oxygen 'Demand, Chem. .(High Level) • 00400' su pH 00530 lbs/day Solids, Total - Suspended 1,306 . 14,890 : 2,558 .- 1-08 7.151613 .461.806452 843.454545 13.71871 43.761905 552.809524. 7.01 - 8.31 ' 169.809524 - 1,306 14,890 2,558 • 2-08 8.803448 437.965517 -782.761905 • 12.514828 ,. . ' 78.095238 886.333333 - 7,4 - 8.75 1,85.285714 1,306 14,890 2,558 3-08 11.306452 541.354839 888.333333 12.073871 53.047619 743.190476 7.61 - '8:58 180.952381 1,306 ' 14,890. 2,558 4=08 • 14.603333 576.266667 ' - 966.136364, 10.476667 46.545455 - . 650.181818 ' 7.63 - 8.72 178.545455 1,306 • 14,890 2,558 - 5-08 18.225806 365.903226 1,070.714286 9.526774 44.52381 , 612.285714 . 7.38 - 8.85 . 100 1,306 14,890 2,558 . 6-08 . 24.14 , 309.933333 _ - 1,223.571429 7.87 27.52381 575.714286 7.56 - 8.9 74.571429 1,306 .14,890 2,558 7-08 . 24.283871 299.064516 • 958.954545 8.02 23.863636 589.2.27273 7.41 - 8.96 • 84.727273 • 1,306 14,890 2;558 8-08 24.422581 ' '311.774194 : 686.952381 7.97129 .. 16.952381 471.095238 - 7.6 - -8.96 115.952381 ' 1,306 14,890 2,558 9-08 - 23.223333 196.633333 661 8.717 21.47619 484.047619 8.01 - 8.41 . 58.095238 1,306 14;890 . .2,558 10-08 ' 17.551613 692.304348 9.554194 • 19.478261 - 429.782609 8.32 - - 8.7 • .39.565217 1,306 14,890 2,558 11 - 08 11.626667 360.066667 732.444444 10.721667 32.888889 531.833333 , 7.74 - 8.73 50.944444 12 - 08 :1,306 14,890 2,558• 11.074194 409.612903 - 717.7- .11.749355 57.05 . - 728.75 7.32 - 8.61 -104.85 . PERMIT NUMBER: NC0005762 FACILITY NAME: Westpoint Home Inc - Wagram plant CITY: Wagram COUNTY: Scotland PERIOD ENDING MONTH: 12 - 2008 REGION: Fayetteville DMR 12 Month Calculated PAGE 6 OF 7 00600, mg/1 Nitrogen,` Total (as N) 00610 mg/1 Nitrogen, Ammonia Total (as N) 00665 mg/1 Phosphorus, Total (as P) 00745 lbs/day Sulfide, Total (as S) 01034 lbs/day Chromium, Total (as Cr) 01042 mg/1 Copper, Total (as Cu) 01092 mg/1 Zinc, Total (as Zn) - 31616 #/100m1' Coliform, Fecal MF, M-FC Broth,44.5C 1 -08 24 12 8.49 0 32.1 0 0.106 140.080374 24 12 2-08 4.58 1.48 21 0.1 0.0034 0 0.082 427.495905 24 12 3-08 17.6 0.11 19 0 0.074 46.329239 24 12 4-08 • 19.3 0 18.6 0 0.051 1.97435 24 12 5-08 14.2 0.32 23.6 0 0 0 0.032 12.178833 24 12 6-08 16.7 0 21.7 0 0.074 20 24 12 . 7-08 .18 0 21.8 0 0.052 5.518919 24 12 8-08. 4.93 0 14 0 0 0 0.026 96.421452 24 12 9-08 171.135 0 7.5 0 0 9.174506 24 12 10-08 10.64 0.15 2.55 0 0.03 2.340347 11-08 24 12 . . 9.82 0 2.13 0 0 0 0.034 11.167258 12-08 24 12 12.4 0 1.37 0 0 21.355252 PERMIT NUMBER: NC0005762 FACILITY NAME: Westpoint Home Inc - Wagram plant CITY: Wagram COUNTY: Scotland PERIOD ENDING MONTH: 12 - 2008 DMR 12 Month Calculated PAGE 7 OF 7 REGION: Fayetteville 32730 lbs/day Phenolics, Total Recoverable 32730 ug/1 Phenolics, Total Recoverable 50050 mgd Flow, in conduit or thru treatment plant 50060 ug/1 Chlorine, Total Residual TGP3B pass/fail P/F STATRE 7Day Chr Ceriodaphnia THP3B percent CHV STATRE 7Day CHR Ceriodaphnia 7 1 - 08 0.028 0.35129 0 7 2-08 0.03 0.45331 0 1 7 3-08 0.02 0.384871 0 , 7 4-08 0.016 • 0.317967 0.6 7 5-08 0.025 0.299645 0 1 7 6-08 0.025 0.329467 0 7 7-08 0.018 0.374065 0.4 7 8-08 0.0175 0.298355 0 1 7 9-08 0.008 0.401167 0 10-08 7 0.005 0.310581 0 11 - 08 7 0 0.233067 0 1 7 12-08 0 0.319581 0