HomeMy WebLinkAboutNC0083780_Complete File - Historical_20171231To:
Permits and Engineering Unit
Water Quality Section
Attention: Jay Lucas
SOC PRIORITY PROJECT: No
Date: October 26, 1993
NPDES STAFF REPORT AND RECOMMENDATIONS
County: Catawba
NPDES Permit No.: NC0083780
MRO No.: 93-251
PART I - GENERAL INFORMATION
1. Facility and Address: American Concrete Products
Hickory Plant
Post Office Box 835
Statesville, N.C. 28687
2. Date of Investigation: October 26, 1993
3. Report Prepared By: Michael L. Parker, Environs Engr. II
4. Person Contacted and Telephone Number: Andy Stankwytch,
(704) 872-9566.
5. Directions to Site: The American Concrete Products -Hickory
Plant is located at 2001 Main Street, S.E. in 'the City of
Hickory.
6. Discharge Point(s), List for all discharge Points: -
Latitude:
Longitude:
35' 43'
81' 18'
56"
03"
Attach a USGS Map Extract and indicate treatment plant site
and discharge point on map.
USGS Quad No.: E 13 NE
7. Site size and expansion area consistent with application:
Yes.
8. Topography (relationship to flood plain included): Gently
rolling, 2-4% slopes. The site is not located in a flood
plain.
9. Location of Nearest Dwelling: Approx. 300+ feet from the
site.
Page Two
10. Receiving Stream or Affected Surface Waters: U. T. to Lyle
Creek
a. Classification: C
b. River Basin and Subbasin No.: Catawba 030832
c. Describe receiving stream features and pertinent
downstream uses: The area downstream below the
proposed point of discharge is a mixture of industrial
and residential development. The discharge enters a dry
ditch as there is no receiving stream.
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. a. Volume of Wastewater: 0.005 MGD (Design Capacity)
b. What is the current permitted capacity: N/A
c. Actual treatment capacity of current facility (current
design capacity): N/A
d. Date(s) and construction activities allowed by previous
ATCs issued in the previous two years: N/A
e. Description of existing or substantially constructed
WWT facilities: The company presently operates a
recycle operation where concrete residues are recovered
for reuse. Wash and rinse water from the concrete
trucks, however, by-pass the recovery facilities and
enter two concrete settling basins connected in series.
There are no other WWT facilities proposed.
f. Description of proposed WWT facilities: No WWT
facilities are proposed.
g. Possible toxic impacts to surface waters: Toxic
impacts could possibly occur as a result of the
elevated pH of the effluent (12+ s.u.).
h. Pretreatment Program (POTWs only): Not Needed.
2. Residual handling and utilization/disposal scheme: Residuals
are generally stockpiled on -site .or are reused in the
manufacturing process.
3. Treatment Plant Classification: Less than 5 points; no
rating (include rating sheet). This facility does not meet
the minimum criteria for a Class I rating.
4. SIC Code(s): 3273
Wastewater Code(s):
Primary: 54
Secondary: N/A
5. MTU Code(s): 50000
PART III - OTHER PERTINENT INFORMATION
I. Is this facility being constructed with Construction Grant
Funds or are any public monies involved (municipals only)?
No
Special monitoring or limitations (including toxicity)
requests: None at this time.
3. Important SOC/JOC or Compliance Schedule dates: N/A
4. Alternative Analysis Evaluation
a. Spray Irrigation: Insufficient area available.
b. Connect to regional sewer system: The City of Hickory
will not accept stormwater into there collection
system.
c. Subsurface: Insufficient area available.
PART IV - EVALUATION AND RECOMMENDATIONS
American Concrete Products (ACP) requests issuance of an
NPDES Permit to discharge washwater and stormwater from a
concrete manufacturing plant. The majority of the washwater is
recycled in an existing aggregate recycling process, however,
during storm events, stormwater combines with the washwater and
creates a discharge.
Observations made during the site inspection by the writer,
however, found that there may be an opportunity to divert excess
stormwater away from the washwater settling basin and eliminate
the need for an NPDES Permit. Mr. Stankwytch.indicated that this
option would be discussed with their engineer and, if found to be
possible, the appropriate site modifications would be
implemented. ACP could then apply for a recycle Permit for the
aggregate recycling process.
It is recommended that ACP be provided %45 days to determine
the feasibility of modifying the existing site to eliminate the
washwater discharge. The SERG should contact the applicant by
letter to provide the 45 day extension and, upon receipt of
information indicating that elimination of the process water
discharge is feasible, no further action should be taken
concerning the NPDES Permit request. If elimination of the
discharge is found to be unfeasible, then this Office recommends
that an NPDES Permit be issued as requested.
C , ece /// /Q - 2% 73
Signature of Report Preparer Date
y), � / a/Z ,ft2
't Tonal 5u ervisor Date
Water Qual y g p
STATE OF NORTH CAROLINA
DEPARTMENT OF NATURAL AND ECONOMIC RESOURCES
RALEIGH, NORTH CAROLINA
4755 IV SE
469 BETHLEHEM 6 MI. 201 '10 411 (BETHLEHEM) 472 473 17 30" +74
ilk 'VI), W�.aN IIII
isti*P4
9,4 LI
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
f
Mr. DAVID P. BODEN
',AMERICAN CONCRETE PROD
P. O. BOX 835
STATESVILLE, NC 28687
Dear Mr. BODEN:.
October 13. 1993
°S INC.
1 4 1993
Subject: Application No, NC0083780
HICKORY FACILITY
Catawba County
The Division's Permits and Engineering Unit acknowledges receipt of your permit application and
supporting materials received on 'October 5, 1993. This application has been assigned the number
shown above, Please refer to this number when making inquiries on this project.
Your project has been assigned to Jay Lucas for a detailed engineering review. A technical
acknowledgement will be forthcoming. If this acknowledgement is not received within thirty (30)
days, please contact the engineer listed above.
Be aware that the Division's regional office, copied below, must provide recommendations from the
Regional Supervisor for this project prior to final action by the Division,
I am, by copy of thisletter, requesting that our Regional Office Supervisor prepare a staff report and
recommentations regarding this discharge. If you have any questions regarding this application,
please contact the review person listed above,
Sincerely,
Coieen H. Sullins, F.E.
Supervisor, Permits and. Engineering Unit
Regi to e
Pollution Prevention Pays
KO. l3ox 29535, Raleigh, North Carolina 27626-0535 Telephone 919-
An Equal Opportunity Affirmative Action Employer
733-5083
N. C. DEPT. OF NATURAL RESOURCES AND COMMUNITY DEV.
.ENVIRONMENTAL MANAGEMENT COMMISSION
•
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
g0�`APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER
�
OCi STANDARD FORM C — MANUFACTURING AND COMMERCIAL
40 SECTION I. APPLICANT AND FACILITY DESCRIPTION
‹,c,r Mess otherwise specified on this form ill Item; ars to be completed. if err Item Is not appllcabht lndlcate'NA.'
ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOCre.LET AS INPCAYED, Fir -FAA TO
. BOOKLET BEFORE FILLING OUT THESE ITEMS.
1. Legal Name of Applicant
(see Instructions)
11. Malting Address of Applicant
(see Instructions)
Number £ street
City
State
Zip Cods
]. Applkent's Authorized Agent
(see Instructions)
Name and Title
Number & Street Address
Clt y
State
Zip Code
Telephone
4. Previous Application,
If a previous application for a•
National or Federal discharge per-
mit has ben made, give tns date
of appIIcation..Uw numeric
deslgnatlon for date.
.10
1624
103e
1130
103o
1034
1ne
104
P/ease Print or Type
amERI CRN CoicR_Cr fRo.Duc73 C.
F/I WNOY 70 P. O.;.1 bx 335�
S7�7Esvr .LE
nit) i Th CAROL.rig 8
Zs87
Sol —NI EnIGIIVEEP./ fIG ANa E►�IvtAbNiviEnirHL
CoralSu[_7iN Co.
5C980 LAKEVJEw TRI'IE.
6-5orF7-4 w N
Ai oR7k : Ca Re L /•AJ,
.2'0 l Q
9i1 • 9z ',rk $Col
Area Number
Code
•
YR MO DAY
I certify that I am familiar with the information Contained In this epptkatlon and that to the best of my kno,Medga and belief such information
IS true, complete, and,4ccurats.
�A‘i u7 P. 2,0-1)a-01/41
• 1SR1
'Pantos Name of Parson Signing
Signature of Appiltent.or Authorized Agent
l Je%%sLDE&r7yG—nitl/R.CINift2 T iq
Coi)SOG�IA)C Co.
Title
f3 !4
YR MO DAY
Date Application Marvel
North Carolina General Statute 143-215.6(b) (2) -provides that: Any person who knowingly makes
any false statement representation, or certification in any application, record, report, plan,
or other document files or required to be maintained under Article 21 or regulations of the
Environmental Management Comlaissian implementing.,that Article, or who falsifies, tampers with,
or k bwly renders inaccurate. any recording cr'monitoring device or method required.to be
operated cr maintained under Article 21 or regulations of the.Eaviroumental Management Commissic
implementing that Article, shall beguilty of "a misdemeanor buniahable by a fine not.to exceed,
$10,00r), or by imprisonment not to exceed' six months, or by both. (18 U.S.C. Section 1001 pro vi4
a punishment by a fine of not more than $1O,000 or imprisonment not more then 5 years, br both,
for a similar offense.) -
I. Facility/Activity (see Instructions)
Give the name, ownership, and
pllyskat location of the plant or `
otheroperating facility where dls-
eharge(s) does or will occur.
Name
Ownelshlp (Public, Private or
Both Public and Private)
Check block If Federal'Facltlty
and give OSA Inventory Control
Number
Location
Street & Number
City
County
State
a. Nature of •ullneu State the
nature of thebusiness conducted
at the plant or operating facility.
7. Faculty intake Water (see instruc-
tions) Indicate water Intake volume
per day by sources. Estimate
average volume per day In'thousand
gallons per day.
Municipal or private water system
Surface water
Groundwater
Othere
Total Item 7
41f there Is Intake water from
'other.' specify the spurts.
B. Facility Water the Estimate
average volume per day In thousand
gallons per day for the following
types of water usage at the facility.
(see Instructions)
Noncontact cooling water
Boiler foed,water
Proceu water (Including contact
sooting water)
Sanitary watw
Other'
Total Item a
elf there #rrdlscharges to
'other,' &sadly.
If there is'Sanitary' water use, give
Ma number of people served.
Ilia
1e7e
AatNCY USE1
1 1 •
MERICArJ Con[cR6-rE eaLaue-rs..rnlC.
HIc,CnRY ff?c/L/-rY
0 PUB r R V 0 BPP
0 FED
,Zoo/ /7AiN 5f?EE1 S.E. f a• B.oX ISO
flit croiY
CRI--AcciZR
NoR?H CARoL1W4l
t1ANUFpc-r-ul?-E of Rap_DY-P1iXFTh
CON Cge E -
AGENCY USE
and gallons per daY
thousand gallons per day
thousand rilions per day
oNK►V 0 UM thousand gallons per day
Pp 4;58
thousand gallons per day
PL c1 S SCME 5Vok'p "&) 7
167f 1 S l o ER 1 197 p2.C1- S
ia
l0la
tp b
NONE
thousand gallons per Gay
thousand gallons per day
thousand gailorll per day
thousand gallons per day
thousand isTIorts per day
thousand gallons per day
c LE S
WASH k i(mJSE c(JFrER F'o_R • ConicRark ! Ucl
ton / -f : people MrvSd
• I-2
1. Alt Facility DischarEes.and other
Lowest Number and'Dkeharle Isar
Instructions) Volume Specify the
number of discharge points and the
yolume of water discharged or
lost from the facility according to
the categories below. £atlmate
average volume per day In thousand
gallons per day.
Surface Water
Sanitary wastewater transport
Bittern
Storm water transport system
Combined sanitary and storm
water transport system
SurfKs Impoundment with h0
effluent
Underground percolation
Well Injection
Waste acceptance firm
Evaporation
COnsumptlon
Other'
Facility dlsehar9es and volume
Total item 9.
• If there are discharges to 'other,'
specify.
tiomi
10141
1f11m1
Humber of
Discharge
Points�
-1
Po11 AGENCY USE
4-1 I i I I 1 I
Total Volume Lised
Or Discharged,
TTouund oo Gal/Day Ls r�• Irk-f"';
o• c
0z60
NorIE
SEA MI AZ
NO I
Non1E
N and L.
0,100
lip 10.0
/JonlE
�1..•9(0
10. Permits, Licenses and Applications
List all existing, pending or denied permits, licenses end applications related to discharges from this facill y (Me Instructions).
0147
1.
1.
i.
Issuing Agency
For Agency Use
Type of Permit
or LicenseYR/MO/DA
ID Number
Date
Flied
Date,
Issued
YR/MO/DA
Date
Denied
'IR/MO/DA
Expiration
Date
YR/MO/DA
;a)
tees
=r1
_ .eel
' -tei .
(1)
:':44. .. '
. Ails ' ''
WC.ZE0►4.1Z
PERMrT ro
, 14) 0
'ro//o 5
qt/ogiU _
;46%3/3r
ofkRA-rd
00134.2.64p
11. Maps and Drawings
Attach all required maps and drawings to the back of this apptkatlon,(see Instructional
12. Additional Information
5:1l2
Nam Number
Information
Toga/
S►oRM WATER FRo'1 -rim &MO d?uNS /Nib �I/ IPECYcLLE SYs-Ter
Hot••biNG'tANKS.Z11RAJC. bigaVY,Rr31N1-NE "rigniKS OV-Ei2FL.oW /N%O
•
A SUIPFRcE zRAiN cJHlc ' FLOWS /Arra LYLE CREEK . ' i r5 I.L.o tc
,s R MfV7ti&E of: I"RorSSS 'VAL71 aroR?M G1 A'fEW,-rl1?rS S(W' ?1 'r
oceUk'S PRIMARILY .21Fra0.5, '71.HE 191-GIV:r oE,s rla7 D_fERP,—r
IN RR91NY G.JEN fER.7N'15 •ZlScklrQRGE IS 1NieRM17reivr RAI
1S7'M+irrE.I . 7HE NUt 1..EI< G!VEn! is
THE ES7IPIrf .DF9ILY 6E OVER 74 yFA�
,1-!E VOLUt f s
STANDARD FORM C - MANUFACTURING AND COMMERCIAL
POR AGENCY USE
SECTI ON II. BASIC DISCHARGE DESCRIPTION
Complete this section for each discharge indicated in Section I. Item 9. that is to surface waters. This includes discharges to municipal sewerage
systems In which the wastewater Does nol go through a treatment works prior to being discharged to Surface waters. Discharges to wells must
be described where there are also discharges to Surface waters from this facility. SEPARATE DESCRIPTIONS OF EACH DISCHARGE ARE
REQUIRED EVEN IF SEVERAL DISCHARGES ORIGINATE IN THE SAME FACILITY. All values for an existing discharge should be retire
sentative of the twelve previous months Of operation. If this IS a Propo3ed discharge, values should reflect best engineering estimates.
ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER
TO BOOKLET BEFORE Fil LIWG-OUT THESE ITEMS,
1. Discharge Seriet No. and Mime
a. Discharge Serial No. =01a
(set instructions)
b. Discharge Name
Give name of discharge, 1f any. -
(see InslruCtioni)
c. Previous Discharge Serial No.
II previous permit application
was made for this discharge (see
Item 4. Section 1). provide previ•
ous discharge Serial number,
2. Discharge Operating Dates
a. Discharge Began Date It the
discharge described below is in
opoiation, give the dale (within
best estimate) the discharge
began.
b. Dneharaeto Begin Date It the
discharge has never occurred but
Is planned 10r some future date.
give lite date (within best esti•
male) the discharge will begin,
C Discharge to End Date It dip
crtarge n scheduled to be discnn.
tinued wilhin the next b years,
give the bate (within best esti•
male) the discnarq. will 1:nb.
3. Engineering Report Available
Check it an engineering report rs
available Io reviewing agency unen
reouesi. (see instructions)
4. Discharge Location Name the
political boundaries within which
the point of discharge is located
State
County
(if applicabre) City or fowl
S. Discharge Point Description
Discharge is into (check one):
(see instruclions)
Stream (includes ditches, arroyos,
and other intermrttenr watercourses)
Lake
Ocean
Municipal Sanitary Wastewater
Transport System
Miinicipar Combined Sanitary and
Storm Transport System
tOlb
201 e
202a
202b
202c
203
204a
204b
'204c
205a
/0I
D 07P c- `To L/Lg Cleri EK .
63 19
YR MO
YR MO
YR Mr]
CRR O L! nl
Csa
gsT R
❑LKE
❑OCE
❑MT5
❑MGS
20441.
2044
204f
Agency Use
This +section contains 9 pages.
DISCHARGE SERIAL NUMBER
Municipal Storm Water Transport
System
Well (Injection)
Other
11 .'other' is Checked, specify
1. Discharge Feint — Let/Lonl Give
the preelie location of the pOint
o1 discharge to the nearest second.
Latitude
Longitude
7. Dlschergt Ilecelelne Water Name
Name the waterway at the point
of dlacharge.(sae Instructions)
If the discharge is through an out -
fail that extends beyond the shore-
line or is below the mean low
water line. complete Item B.
1. Offshore Discharge
a. Discharge Distance from Shore
tf. Discharge Depth Below Water
Surface
9. Discharge Type end Occurrence
a. Type of Discharge Check
Whether the discharge is Con-
tinuous or intermittent.
(see Instructions)
b. Discharge Occurrence Days per
Week Enter the average num
bee of days per week (during
periods of discharge) this dis-
charge occurs.
c. Discharge Occurrence —Months
11 this discharge normally
operates (either intermittently.
or Continuously) on Tess than
a year around basis (excluding
Shutdowns for routine mainte-
nance), check the months dur-
ing the year when the discharge
is operating. (see Instructions)
:omplale.Items 10 and 11 10"inter-
ttttent" Is Checked.In item 9.1.
)therwlse, proceed 10 Item 12.
0. Intermittent DIseharee Quantity
Stet. the average volume per dit-
charge occurrence in thousands of
gallons.
11. intermittent Discharge Duration
and Frequency
a. Intermittent Discharge Duration
Per Day State the average
number of hours per day the
discharge Fs operating.
b. intermittent Discharge
Frequency State the average
number of discharge occur-
►ences par day during days
when discharging.
12. Maxim's* Flow Period Give the
time period In which the maximum
flow of this discharge °CCUrs.
Seib
2011a
204
207a
107b
2011e
209 b
209a
20912
20tsc
2111
211■
2119
212
❑ STS
❑WCL
❑OTH
FOR AGENCY USE
I I 1
Q ,= DEG
V1 DEG
=MII - 55SEC
17 MIN leg SEC
UNNJF?i=n z.r-rcti Ruh/iv/Ai G iArc LYLE CkEEK
For Agency Use
lees
feet
❑ (con) Continuous
(J fine) Intermittent
!days per week
❑J AN ❑FEB ❑MAR
❑MA`1 D JUN ❑ JUL
❑SEP QOCT ❑NOv
5 (esr)
For Agency Use
303e
❑ APR
❑AUG
DEC
thousand gallons per discharge occurrence.
—noun per day
_discharge occurrences per day
From to
month month
SEE .Z/
DISCHARGE SERIAL NUMBER
12. Activity D Ics1pllon Give a
narrative description of activity
producing this d(scharge.(see
fristruct ib nt)
14. Activity Causing Discharge For
each SIC Code which describes
the activity causing this discharge,
supply the type and maximum
' amount of either Ina row material
consumed (Item 14a) or the product
produced (Item 146) in the unitt
specified in Table I of the Instruc•
tlon Booklet. Far SIC Codes not
lilted in t able I. use raw material
or production units normally used
for measuring production.(see
instructions)
a. Raw Materials
SIC Code
214a (1)
2(3a
POR AGENCY USE1
IIt7pnJUF19CToR . of «ERI)Y-- N1 XE,D
Con1CREiE.
'1?'CYCLIN6 AND REUSE OF COA CeE7"E_
//ES/Z UEs 'DELIVERY . %RLJCK$
Name
(2)
Maximum Unit Shared DISCharges
Amount/Day (See Table 1) (Serial Number)
(31
t�)
(5)
b. Products
SIC Code
1140 (1)
-5.z 7.3
Name
12)
Maximum Unit Shared Discharger
Amount/Day (See Table I) (Serial Number)
Con1CRE7�
(3)
Zoo i
(4)
nNS
(51
n1onlE
TFfE r�N57gLLE� CiqPACryy OF'7Th R,LA4J7- / S ZOOO ONS PER -Zy}/
rNEJ XIMuPI PRo.DUcer/a Iv h'7"E %S'' 0O IONS f II-3 E� �Rr
DiSCssfARrr SERUM NUM11r R
tS. Waste Abatement
Waste Abatement Prsetices
Describe the waste abatement
Practices USCO on this discharge
with a brief narrative. (see
Itntructtons)
a_
b. Waste Abatement Codes
Using the codes listed in Table
11 of the {nitroCtion Booklet.
describe the waste abatement
processes for this discharge in
the orPerIn which they occur
kl pOssible.
2
FOR AGENCY USE
15■ Nerrat.ve: At4.Cy_CLE/11EUSE. Pl �l77 /S //N
RIL USE, CemiefeTiE gasI:DUEs 1=RoM
Eu 7RU CKS ZtseHi iF") /N i d AtL
RECLAIMEIS GFPGY SE/ }9RR
s7��L FR011 S r .Lir1.E. THF1sL14R i -ER
is__C9 Th - lN� �LDING `7Jj2N J &J.±1__
• 4)14_.R. _—lT 1S .- SLED nap e us
600 G .f -p . _
2tl1b l (1) + 50kE�
(4, f<EcYCL.
(71 -
(101
(13)
(161
(191 _
(22)
(25)
II-4
(3) RE Cp`f e ,
ti
DISCHARGE SERIAL NUMBER
1i. Wastewater Characteristics
Check the Lox beside each constituent which Is present In the effrwnt (dtseharbl water), This determination Is to be based on actual analysis
o►best estimate.(see Instructions)
Parameter
216
°
Parameter
�.
Color
00080
e
0)04p2r
Ammonia
00610
Iran .
01045 •
Organic nitrogen
00605
Lead
01051
Nitrate
00620
Mag 7
0092sium
Nitrite
00615
Man/pincer
01055
Phosphorus
00665
Mercury
71900
Sulfate
00945
Molybdenum
01062
Sulfide
00745
Nickel
01067
Sulfite -
00740
•
Selenium
01147
Bromide
71870
Silver
01077
Chloride
00940
Potassium
00937
Cyanide
00720
Sodium
00929
Fluoride
00951
Thallium
01059
Aluminum •
01105'
Titanium
01152 ••
Antimony.
01097
Tin
01102
Arsenic'
01002%
Zinc
.01092
Beryllium
01012
Algicides•
74051
Barium
01007
Chlorinated orpnic compounds•
74052
Boron
01022
Pesticides'
74053
Cadmium
01027 .
r Oil and peen
00550
Calcium
00916
_
Phenols .
32730
Cobalt
01037
Surfactants
38260
_Chromium
01034
.
Chlorine 91‘
50060
Fecal coliforrn bacteria
74055
Radioactivity•
74050
"Specify substances, compounds and/or elemen sin Item 26.
•
Pesticides (insecticides, fungicides, and rodentiades) must be reported in terms of the acceptable common
names specif-iad inAcceprabk Common Names and Chemical Names for the Ingredient Statement on
• Pesticide Labeiz, 2nd Edition, Environmental Protection Agency, Washington, D.C. 20250, June 1972, is
required by Subsection 162.7(b) of the Regulations for the Enforcement of the Federal Insecticide,
Fungicide, and Rodenticide Act.
foPI PIONI Cl P L eJl97"ER S of &LY
11-5,
DISCHARGE SERIAL NUMBER
17. DMzA/tiOn of Inbke anef Discharge ,
For each of Um parameters listed below, nter In the appropriate box the value or code letter answer called IOr.(soe instructions)
In addition, enter the parameter narre.and code and WI required valuer for any of the followln9 parameters If they were chocked In Item 161
ammonia, cyanide, aluminum, arsenic, beryllium, cadmium, chromium, topper. lead, mercury. nickel, selenium, tint, phenols, oil and grease,
and chlorine (residual).
Parameter and Code
Row'
GOdon: per day
00056
Influent*
Effluent "W -r
! /b5S
pH
Units
00400
Temperature (winter)
▪ F
74028
Temperature (summer)
' F
74027
)iod+emical Oxygen Demand
(HOD 5-day)
mei
00310
Melaka! Oxygen Demand (COD)
00340
Total Suspended (nonfiterable)
Sobel'
00530
Specific Conductance
mlaomhot(crn at 25' C
00095
74-7 G
6
78
N/A
NIA
ZERO
/6o
a
(3)
5000
X
Settleable /latter (residue)
tsa/1
00545
ZERO
'Other dbcharges sharing intake flow (serial numbcrs).(tee inrtructions)
pl1iq
NlR
Nle
Nag
Hip
win
11000
10i Goo
0
� r
z�
(7)
1-
h
city
N/A
NiFI
N�R
N�A
glij
NIA
N�A
Ni
NtR
NiR
N/A
GAY or KIcKoRY nlC MWnricfP&L LJPi i'
CF{Lo K/AI E 0. 6 - O - S Pt 1
F *-. 4r 77/cR E GRE /Nl o Pi nIOLYTr Cm_ H7�J F� K i r51 SLR nI T
11-6
(Cont'd.)
Parameter and Code
ittA
(eHLo/i,J.50o 6 o.
DISCHARGE SERIAL NUMBER
1.
influent.
30'
(I)
0.7
Effluent
r
•
1a. Plant Controls Check If the fol-
lowing plant controls are available
for this discharge.
. Alternate power source for major
pumping facility.
Alarm or emergency prOCadure for
power or equipment failure
Complete Item 19 If discharge Is .
from cooling and/or steam water
generation and water treatment
additives are used.
19. Water Treatment Addttivas If the
tlisenarge h treated withany con-
ditioner, inhibitor, or algIcIde,
answer the.lolfowing;
a. Name of Material(s)
b. Name and address of menu.
lecturer
C. Quantity (pounds added per
minion gallons of water trotted).
119
11 *a
flab
atao
DAPS
❑ ALM
11.7
DISCHARGE SERIAL NUMBER
FOR AOEriCV 11S.
d. Chemical composition of these
additives (set Instructions).
Complete items 20-25 If there Is a thermal discharge
(e.g., associated with a steam and/or power generation
plant, steel mill, pet►ottum refinery, OT any other
manufacturing proven) and the total discharge flow Is
10 million gallons par day or more. (see Instructions)
20. Thermal DIscharja Douro@ Check
the appropriate item(s) Indicating
the source of the discharge. (see
instructions)
Boller Slowdown
Boller Chemical Cleaning
Ash Pond Overflow
Boller Water Treatment — Evapora-
tor Slowdown
OII or Cosi Fired Plants — Effluent
from Alr Pollution Control Devices
Condense Cooling Water
_Cooling Tower Slowdown
Manufacturing Process
Other
21. Dischargt/Reaelvirrg Water Temper-
ature Dtff.rence
Glee the maximum temperature
difference between the discharge
and receiving waters for summer
end winter operating conditions.
Summer (1M Instructions)
Winter
2Z. Discharge Temperature, Rate of
Change Per Hour
Glre the maximum possible rate of
temperaturechange per hour of
discharge under operating con-
ditions. (see Irntructlont)
23. Water Temperature, Percentile
Report.(FnQuency of Occurrence)
In the tibia billow, enter the
temperature whlCh Is exceeded 10%
of the year, 5% of the year, 1% of
the year and not at ell (maximum
yearly temperature). (we Instructions)
Fr quency of occurrence
a. intake Water Temperature
(Subject to natural changes)
b. Discharge Water Temperature
24. Water Intake Velocity
(id. Instructions)
21. Retention Time Give the length of
time, In minutes, from start of
water temperature rise to discharge
Of cooling water. (se. Instructions)
❑ BLISD
O BCCL
❑ APOF
❑ EPBD
❑ OCFP
❑ COND
❑ CTBD
❑MFPR
❑ OTHR
0F./hour
10%
57!Ir
1%
Maximum'
of
of
of
dF
OF
of
of
dF
feet/sec.
rnlnuta/
U-8
• -.
DISCHARGE SERIAL NUMBER
FOR AGENCY USE
2i. Additional frIfOrmation
226
Item
-
. Information
0Z 0 / Ci., .
' N 5-AIGIN6-.6_Riiva StuDY 4.119s re6PRRED Fa --f-H eE'cycLE
Rgus6 fLoArr •nsial\I oniz eaRtIrrriNa eRoc&ss:
1 is REPoRr is RW7/4.4i-IC,E
19;4E141 CI9A1 Core ikaZUCTS CO.
•HiCh/418Y 70 E*1:157:3 fo.73oX 1335
S-707--65V 1 i_.La-
Alokril eggoLibiNfil Z8-687
ZIO
-if/6- i5oil4c-iegE rn1LY Occoks roz_c_owinia 5-7"-H.DY kRIN.
173ukiNG g 57-acm EVEN'T 7H f2-6w7 CgESES OfkRig7-776AIS
.,
pn,f.13 -0-16ReP-134'&" 'EX714'Ple..7-101+1 fRot THE IfacYcLE•-ea-tiS
.) )
PLRN7 57-0PS, .rN R.D.M.17-/ONJ 87"ogn 4.1Firegrafri -Ti./E-
antsrr Zag...7) P2_04)5 Arlo-777/E. A'ECYCZ.E7 REUSE PLR/47-
, • ibiNG.,T616.51.35_17- .liacOP,1E3 M1)(E.7 zar-fH
igNocs5 NiiikR. 1 7i46 th-oRpl 15 5 opFiCtakr-rLy
PEIW)'.1-igE HoLnitv67i9A/KS OVEgFLotti /Arco .-11-iE .Zire.1-1
_..1-.fiziA14_
LYLE ZWCIALa.Z1V
.770. __Cigj..K.• _Ze.i.-e_f_76
NORMAL OPERR7-10A1571/64'6 tS NO ZiscEPRCE fROP17-41-
,
a-aArr.
,s_zivc. -ri/E i_s capR6E 1S 41)19-r-HER ..Ei°&--.i.I.D1\1-7-- ,
rr /.5 /ArraRmr-rry-r- aND VERY VrliCrig.Ze_s IN
VaLutlE•• 177 is Po-Ssi.Z,L6 OA IL ..Y .7"o al\I icl
gouag 6.5-rip-ip-r OF" 774E- MI.5041-7RGE. VOLUME sWE
TT'S d'Re•Dut.ic/.
•
•
. .
•
., 11-9
STANDARD FORM C - MANUFACTURING AND COMMERCIAL
ill
FOR, AGENCY USE
SECTION.M. WASTE ABATEMENT REQUIREMENTS & IMPLEMENTATION (CONSTRUCTION) SCHEDULE
This section rewires Information on any uncompleted implementation'eehedulewhkh may have been Imposed for construction of waste abate-
ment }sclfltles. Such requirements and implementation sahardules may have been established by local, State, or Federal agencies or by court
action. In addition to completing thefollowing Items, a copy of en official Implementation schedule should be attached to this application.
IF YOU ARE SUBJECT TO SEVERAL. DIFFERENT IMPLEMENTATION SCHEDULES, EITHER BECAUSE OF DIFFERENT LEVELS OF
AUTHORITY IMPOSING DIFFERENT SCHEDULES (Item la.) AND/OR STAGED CONSTRUCTION OF SEPARATE OPERATION UNITS
(Item 1c),'SUBMIT A SEPARATE SECTION III FOR EACH ONE.
1. Improvements „
e. DbCharge Serial Number
Affected Lit the discharge
aerial numbers, assigned In
Section II, that are covered by
this Implementation echeduls.
b. Authority Imperative Require -
mints Check the appropriate
Item indicating the authority ,for
Implementation schedule. If
the Identical Implementation
Schedule has been ordered by
more than one authority, check
the appropriate items. (um
instructions)
Locally developed plan
Arsawide Plan
Basic Plan
State approved Implementa-
tion schedule
Federal approved water
quality standards implementa-
tion plan.
Federal enforcement proced-
ure OF action
State court order
Federal Court order
c. Facility Requirement. Specify
the 3-character coda of those
listed below that best describes
In general termstherequire-
trsent of.tha Implementation
schedule and the applicable
character .abatement code(s)
from Table II of the Instruction
booklet. If more than one
schedule applies to the facility
because of a staged construction
SCheduie, state the stay' of con-
struttIon being described here
with the appropriate general
action code. Submit i separate
Section 111for each stage of
construction planned.
Pooh
'�4cx
1.1.16
3414.
O LOC
❑ ARE-
OBAS
❑ SOS
❑WDS
DENF
OCRT
❑FED
3-character
(generall
6-character
Ispeclfic)
(see Table II)
ito'ourm FOR AGENCY USE
`774t C 19/?E- No 61.23H7" ME,T
f?EQul et-IENrs oR lMPLcnrE 1 pilot
S'GFf�UL.ESe
Now Facility
Modification (no Increase In capacity or treatment)
Increase In Capacity
Increase In Treatment Level
Both Incrsase_in Treatment Level and Capacity
Process Change
Elimination of Discharge
NEW
MOD
INC
INT
ICT
PRO
ELI
This section Confaina 2 papea.
FOR ACUENC4 UZI
2. Implementation Schedule and 3. Actual Completion Dales
Provide dates Imposed by schedule and any actual dates of completion for Implementation Stein fisted below.
Indicate dates as accurately as possible. free Instructions)
Implementation Steps
a. Prolimlnary plan complete
b.. Final plan submission
C. Final plan complete
d. Financing complete & contract awarded
e. Site acquired
I. begin action (e.g.. construction)
0. End action tea.Construction)
P. DhCharge Sagan
L Operational level Mt/lined
2. Schedule (Yr./Mo./Day)
--/----/-
-/--/--
-/-/_
-/--/-
-/-/-
III-2
X. Actual Completion (Yr./16%0./0'y)
G P 145442
N. C. DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT
ENVIRONMENTAL MANAGEMENT COMMISSION
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
APPLICATION FOR PERMIT TO DISCHARGE
ADDITIONAL REQUIRED INFORMATION
i
APPLICATION NUMBER
DISCHARGE SERIAL_ NUMBER
REFER TO DIRECTIONS ON REVERSE SIDE BEFORE ATTEMPTING TO COMPLETE THIS FORM
Parame ler
(Code)
SO1)
0
E
D r
o
z<
. ti:'>.;:ri ° , (71
4
Lel
(8)
REMARKS:
i
I certify that 1 am familiar with the Information contained In this report and that to the
best of my knowledge and pallet such Information Is true, complete and accurate.
Date Form Completed
Name of Authorized Agent
Signature
Directions. —For each parameter listed, complete the
information requested in each column in the units specified
according to the instructions given below.
Column I. —Enter the daily average value of the intake
water at the point it enters the facility. If intake water is
from more than one source, and enters the facility at
separate entry points, the value given in column I should be
weighted proportional to the quantity of flow contributed
from each source. If water is treated before use, completion
of this column is not required (see instructions for column
2). Values of intake are not required for mining activities.
Column 2.—If all or part of intake water is treated before
use, provide values for total intake here instead of in
Column 1. Also describe briefly in item 26 "additional
information," the type of treatment performed on intake
water (e.g., rapid sand Filtration, coagulation, flocculation,
ion exchange, etc.) and the percent of intake water
contributing to this discharge that has been treated.
Column 3.—Supply daily average value for the days when
discharge is actually operating or is expected to be operat-
ing (a new discharge). Daily average values are to be corn-
puted by weighting the daily value in proportion to the daily
flow. If a discharge occurs irregularly, the value supplied
in the column marked "Daily Average" should represent
an average fot the average for the days the discharge actually
occurs. Average values are not to be supplied for pH,
specific conductance, and bacteriological parameters (e.g.,
coliform bacteria).
Columns 4 and S.—Supply minimum and maximum value
observed (or expected for new discharge) over any one day
when the discharge is operating.
Column b.—Specify the average frequency of analysis for
each parameter as number analyses per number of days (e.g.,
"3/7" is equivalent to three analyses performed every 7
days). If continuous, enter "CONT." When analyses are
conducted on more than one individual grab sample col-
lected during the same day, the analysis frequency should
reflect one analysis whose value is the average,of the
Individual grab sample measurements. Average frequency
should be based on an operating month.
Column 7. —Specify the number of analyses performed at
the average frequency specified in column 6, up to 365.
Column 8.—Specify sample type as follows:
G For grab sample (individual sample collected in less
than 15 minutes).
#{C For composite sample "#l" is to be replaced
average number of hours over which the con';
ample was collected. Composite samples dn..,•+-1-
binations of individual samples obtained at hoe :.
over a time period. Either the volume of eacr• ti•-
dividual sample is directly proportional to
flow rates or the sampling interval (for conatai.t•
volume samples) is inversely proportional ire 1:
flow rates over the time period used to produc•• •..,
composite.
NA if "CDNT' was entered in column 6.
Analytical methods. —Appendix A contains all paianiei'1N
with their reporting levels, test descriptions, and refer.
•
The parameter values can be determined either by use 1.1 +,
of the standard analytical methods as described in table A .n
by methods previously approved by the EPA Ret:i+•nal
Administrator or Director of a federally apponed `•+.+:r
program (or their authorized representattve'l whi. •• .
jurisdiction over the State in which the discharge
the test used is not one shown in table A. the test nrno 'ul'
should be referenced in "Remarks" or on a sepal ate :1'• + , '
values are determined to be feu than the detectable
determined by referenced standard analytical tct1r,7+•_
and/or instrument manufacturer's literature). spectry ' t� i
(value of detectable limit)" in the appropriate space. • t
ekample, if the detectable limit is .005 mg/l and qu.u+titra,
of less than this are determined, specify "LT .005." Do nu
enter descriptors such as "NIL," TRACE, NEG, rtr..
for this purpose. if it is your reasoned judgement that one rr+
more of the required parameters' is not present in the initial
untreated or treated process water and/or the discharge.
enter an "A" (meaning "absent") in the appropriate space.
In order for values reported to be representative. it is
recommended that they be based on from at least flee err
seven analyses of composite samples (if applicable). Each of
the composite samples should be obtained by compositing
frequent samples in proportion to flow over an operating
day. Samples should be taken during period of maximum
production, if possible. If samples are taken at periods of
less than maximum production, state in "Remarks" the
percent of maximum production that was obtained during
the sampling period.
GPO s65.710
CITY OF HICKORY STORM WATER
14,458 GPD
500 GPD
v260 GPD +10,558 GPD
SANITARY
SYSTEM
260 GPD
CITY OF HICKORY
SANITARY SEWER
RAW
MAT'LS
READY-MfX
PLANT
3640 GPD
3540
GPD
14,100 GPD
PRODUCT
AND
CONCRETE
TRUCKS
RECYCLE/REUSE
SYSTEM
100 GPD
500 GPD
EVAPORATION STORM
TO DRAIN
ATMOSPHERE
SCHEMATIC OF WATER FLOW
AMERICAN CONCRETE PRODUCTS INC.
HICKORY
CATAWBA
NORTH CAROLINA
SEPTEMBER 19, 1993