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HomeMy WebLinkAboutWQ0037702_Regional Office Historical File Pre 2018NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor May 12, 2015 Art Van Wingerden, Project Manager VJK Development Group, L.L.C. 16400 Huntersville Concord Road Huntersville, NC 28078 Subject: Permit No, WQ0037702 VJK Development Group, L.L.C. Covington — Phase IA Wastewater Collection System Extension Lincoln County Dear Mr. Wingerden: Donald R. van der Vaart Secretary In accordance with your application received on March 26, 2015, and additional information received on April 6, 2015, we are forwarding herewith Permit No, WQ0037702, dated May 12, 2015, to the VJK Development Group, L.L.C. for the construction and operation of the subject wastewater collection system extension. This permit shall be effective from the date of issuance until rescinded, and shall be subject to the conditions and limitations as specified therein. This cover letter and supplement shall be considered a part of this permit and are therefore incorporated therein by reference, Please pay particular attention to the following conditions contained within this perr Condition I1.4: Requires that the wastewater collection facilities be properly operated and maintained in accordance with 15A NCAC 2T .0403 or any individual system -wide collection system permit issued to the Permittee. It shall be responsibility of the VJK Development Group, L.L.C. to ensure that the as -constructed project meets the appropriate design criteria and rules. Failure to comply may result in penalties in accordance with North Carolina General Statute §143-215.6A through §143-215,6C, construction of additional or replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer to the licensing board. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. Thus request must be in the form of a written petition, conforming to Chapter 150E of North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. Mooresville Regional Office, 610 East Center Avenue, Mooresville, North Carolina 28115 Phone: 704-663-1699 Internet: www,ncdenr.gov An Equal opportunity 4 Affirmative Action Employer — Made in part by recycled paper VJK Development Group, L.L.C. WQ0037702 If you need additional information concerning this matter, please contact James Beane at (704) 663- 1699 or via e-mail at james.bealle@ncdenr.gov. . Jay Zimmerman Division of Water Resources by Michael L. Parker Regional Supervisor Water Quality Regional Operations Section Mooresville Regional Office cc: Donald L. Munday, P,E., Piedmont Design Associates, P.A. Mooresville Regional Office Water Resources Central Files PERCS (electronic copy) NCDENR STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES WASTEWATER COLLECTION SYSTEM EXTENSION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations, permission is hereby granted to the VJK Development Group, L.L.C. Lincoln County for the construction and operation of approximately 2,532 linear feet of 8-inch gravity sewer as part of the Covington — Phase IA project, and the discharge of 8,400 gallons per day of collected domestic/commercial wastewater into the Killian Creek WWTP existing sewerage system, pursuant to the application received March 26, 2015, and additional information received on April 6, 2015, and in conformity with 15A NCAC 2T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until rescinded and shall be subject to the specified conditions and limitations contained therein. mit issued this the 12th day of May, 2015. for S. Jay Zimmerman Division of Water Resources By Authority of The Environmental Management Commission Permit Number: WQ0037702 SUPPLEMENT TO PERMIT COVER SHEET VJK Development Group, L.L.C. is hereby authorized to: Construct, and then operate upon certification the aforementioned wastewater collection extension. The sewage and wastewater collected by this system shall be treated in the Killian Creek Wastewater Treatment Facility (NC0088722) prior to being discharged into the receiving stream. Permitting of this project does not constitute an acceptance of any part of the project that does not meet 15A NCAC 2T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; and the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the certification provided by a North Carolina -licensed Professional Engineer in the application. It shall be the Permittee's responsibility to ensure that the as -constructed project meets the appropriate design criteria and rules. Construction and operation is contingent upon compliance with the Standard Conditions and any Special Conditions identified below. SPECIAL CONDITIONS If, at any time, the additional wastewater flow volume made tributary to this sewer extension is believed to exceed the value permitted herein, a modification shall be requested for this permit from the Division of Water Resources to properly allocate the subject wastewater flow, STANDARD CONDITIONS This permit is not transferable. In the event there is a desire for the wastewater collection facilities to change ownership, or there is a name change of the Permittee, a formal permit request shall be submitted to the Division accompanied by documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request shall be considered on its merits and may or may not be approved, 2. This permit shall become voidable unless the wastewater collection facilities are constructed in accordance with the conditions of this permit; 15A NCAC 2T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials unless specifically mentioned herein. This permit shall be effective only with respect to the nature and volume of wastes described in the application and other supporting data. 4. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system -wide collection system permit for the operation and maintenance of these facilities as required by 15A NCAC 2T .0403, If an individual permit is not required, the fallowing performance criteria shall be met as provided in 15A NCAC 2T .0403: The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters, and to prevent any contravention of groundwater standards or surface water standards. b. A map of the sewer system shall be developed and shall be actively maintained. c. An operation and maintenance plan including pump station inspection frequency, preventative maintenance schedule, spare parts inventory and overflow response has been developed and implemented. d. Pump stations that are not connected to a telemetry system shall be inspected every day (i.e. 365 days per year). Pump stations that are connected to a telemetry system shall be inspected at least once per week. e. High -priority sewer lines shall be inspected at least once per every six -months and inspections are documented. f. A general observation of the entire sewer system shall be conducted at least once per year. g. Overflows and bypasses shall be reported to the appropriate Division regional office in accordance with 15A NCAC 2B .0506(a), and public notice shall be provided as required by North Carolina General Statute §143-215.1C. h. A Grease Control Program is in place as follows: 1. For public owned collection systems, the Grease Control Program shall include at least biannual distribution of educational materials for both commercial and residential users and the legal means to require grease interceptors at existing establishments. The plan shall also include legal means for inspections of the grease interceptors, enforcement for violators and the legal means to control grease entering the system from other public and private satellite sewer systems. 2. For privately owned -collection systems, the Grease Control Program shall include at least bi-annual distribution of grease education materials to users of the collection system by the permittee or its representative. 3. Grease education materials shall be distributed more often than required in Parts (1) and (2) of this Subparagraph if necessary to prevent grease -related sanitary sewer overflows. i. Right-of-ways and easements shall be maintained in the full easement width for personnel and equipment accessibility. j. Documentation shall be kept for Subparagraphs (a) through (i) of this Rule for a minimum of three years with exception of the map, which shall be maintained for the life of the system. 5. Noncompliance Notification: The Permittee shall report by telephone to a water resources staff member at the Mooresville Regional Office, telephone number (704) 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day, following the occurrence or first knowledge of the occurrence of either of the following: a. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of adequate wastewater transport, such as mechanical or electrical failures of pumps, line blockage or breakage, etc.; or b. Any SSO and/or spill over 1,000 gallons; or c. Any SSO and/or spill, regardless of volume, that reaches surface water Voice mail messages or faxed information is permissible, but this shall not be considered as the initial verbal report. Overflows and spills occurring outside normal business hours may also be reported to the Division of Emergency Management at telephone number (800) 858-0368 or (919) 733-3300. Persons reporting any of the above occurrences shall file a spill report by completing and submitting Part I of Form CS-SSO (or the most current Division approved form) within five days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. Part 11 of Form CS-550 (or the most current Division approved form) can also be completed to show that the SSO was beyond control. 6. Construction of the gravity sewers, pump stations, and force mains shall be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface waters of the State, 7. Per 15A NCAC 2T,0116, upon completion of construction and prior to operation of these permitted facilities, the completed Engineering Certification form attached to this permit shall be submitted with the required supporting documents to the address provided on the form. A complete certification is one where the form is fully executed and the supporting documents are provided as applicable. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject the Permittee to appropriate enforcement actions. If the permit is issued to a private entity with an Operational Agreement, then a copy of the Articles of Incorporation, Declarations/Covenants/Restrictions, and Bylaws that have been appropriately filed with the applicable County's Register of Deeds office shall be submitted with the certification. A complete certification is one where the form is fully executed and the supporting documents are provided as applicable. Supporting documentation shall include the following: a. One copy of the project construction record drawings (plan & profile views of sewer lines & force mains) of the wastewater collection system extension. Final record drawings should be clear on the plans or on digital media (CD or DVD disk) and are defined as the design drawings that are marked up or annotated with after construction information and show required buffers, separation distances, material changes, etc. b. One copy of the supporting pump station design calculations (selected pumps, system curve, operating point, buoyancy calculations, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project. c. Changes to the project that do not result in non-compliance with this permit, regulations, or the Minimum Design Criteria should be clearly identified on the record drawings, on the certification in the space provided, or in written summary form. Prior to Certification (Final or Partial): Permit modifications are required for any changes resulting in non- compliance with this permit (including pipe length increases of 10% or greater, increased flow, pump station design capacity design increases of 5% or greater, and increases in the number/type of connections), regulations, or the Minimum Design Criteria. Requested modifications or variances to the Minimum Design Criteria will be reviewed on a case -by -case basis and each on its own merit. Please note that variances to the Minimum Design Criteria should be requested and approved during the permitting process prior to construction, After -construction requests are discouraged by the Division and may not be approved, thus requiring replacement or repair prior to certification & activation. 8. A copy of the construction record drawings shall be maintained on file by the Per tittee for the life of the wastewater collection facilities, 9. Failure to abide by the conditions and limitations contained in this permit; 15A NCAC 2T; the Division's Gravity Sewer Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Station and Force Mains adopted June 1, 2000 as applicable; and other supporting materials may subject the Permiteee to an enforcement action by the Division, in accordance with North Carolina General Statutes §1.43-215,6A through §143-215.6C, construction of additional or replacement wastewater collection facilities, and/or referral of the North Carolina -licensed Professional Engineer to the licensing board. r 11 FAST TRACK ENGINEERING CERTIFICATION Permittee: VJK Development Group, L.L.C. Permit No. WQ0037702 Project: Covington — Phase IA Issue Date: 05/12/15 Complete and submit this form to the permit issuing regional office with the following: • One copy of the project record drawings (plan & profile views and detail drawings of sewer lines) of the wastewater collection system extension. Final record drawings should be clear on the plans or on digital media (CD or DVD disk) in pdf format. Record drawings should indicate the design and the marked up changes during construction, • Supporting design calculations (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project • Changes to the project should be clearly identified on the record drawings or in written summary form. Permit modifications are required for any changes resulting In non-compliance with this permit, regulations or minimum design criteria. Modifications should be submitted prior to certification. This project shall not be considered complete nor allowed to operate until the Division has received this Engineer's Certification and all required supporting documentation. Therefore, it is highly recommended that this certification be sent in a manner that provides proof of receipt by the Division. PERMITTEE'S CERTIFICATION 1, , the undersigned agent for the Permittee, hereby state that this project has been constructed pursuant to the applicable standards & requirements, the Professional Engineer below has provided applicable design/construction information to the Permittee, and the Permittee is prepared to operate & maintain the wastewater collection system permitted herein or portions thereof. Signature Date ENGINEER'S CERTIFICATION 0 Partial © Final as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (0 periodically, 0 weekly, 0 full time) the construction of the subject project for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit; 15A NCAC 02T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials. North Carolina Professional Engineer's Seal, signature, and date: SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED ATTACHMENTS TO THE FOLLOWING ADDRESS DIVISION OF WATER RESOURCES WATER QUALITY REGIONAL OPERATIONS SECTION MOORESVILLE REGIONAL OFFICE 610 EAST CENTER AVENUE, SUITE 301 MOORESVILLE, NC 28115 The Permittee is responsible for tracking all partial certifications up until a final certification is received. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject the Permittee to appropriate enforcement actions. rUNT E OF NORTH CAROLINA Y OF Lincoln Permit No. f Cb3?' 2Z HOME/PROPERTY OWNERS' OPERATIONAL AGREEMENT This AGREEMENT made pursuant to G.S. 143-215.1 (dl) and entered into this 27th day of March, 2015 , by and between the North Carolina Environmental Management Commission, an agency of the State of North Carolina, hereinafter known as the COMMISSION; and Covington HOA , a non-profit corporation organized and existing under and by virtue of the laws of the State of North Carolina, hereinafter known as the ASSOCIATION. WITNESSETH: 1. The ASSOCIATION was formed for the purpose, among others, of handling the property, affairs and business of the development known as Covington Subdivision Phase 1A (hereinafter the Development); of operating, maintaining, re -constructing and repairing the common elements of the lands and improvements subject to unit ownership, including the wastewater collection system with pumps, wastewater treatment works, and/or disposal facilities (hereinafter Disposal System); and of collecting dues and assessment to provide funds for such operation, maintenance, re -construction and repair. 2. The ASSOCIATION desires, to construct and/or operate a Disposal System to provide sanitary sewage disposal to serve the Development on said lands. 3. The ASSOCIATION has applied to the COMMISSION for the issuance of a permit pursuant to G.S. 143- 215.1 to construct, maintain, and/or operate the Disposal System. 4. The Development was created subject to unit ownership in the dwellings units, other improvements and lands through filing of a Declaration of Unit Ownership (hereinafter Declaration), pursuant to Chapter 47C or 47F of the North Carolina General Statutes. 5. The COMMISSION desires to assure that the Disposal System of the Development is properly constructed, maintained and operated in accordance with law and permit provisions in order to protect the quality of the waters of the State and the public interest therein. NOW, THEREFORE, in consideration of the promises and the benefits to be derived by each of the parties hereto, the COMMISSION and ASSOCIATION do hereby mutually agree as follows: 1. The ASSOCIATION shall construct the Disposal System and/or make any additions or modifications to the Disposal System in accordance with the permit and plans and specifications hereafter issued and approved by the COMMISSION, and shall thereafter properly operate and maintain such systems and facilities in accordance with applicable permit provisions and law. 2. The ASSOCIATION shall provide in the Declaration and Association Bylaws that the Disposal System and appurtenances thereto are part of the common elements and shall thereafter be properly maintained and operated in conformity with law and the provisions of the permit for construction, operation, repair, and maintenance of the system and facilities. The Declaration and Bylaws shall identify the entire wastewater treatment, collection and disposal system as a common element which will receive the highest priority for expenditures by the Association except for Federal, State, and local taxes and insurance. FORM: HOA 08-13 Page 1 of 2 The ASSOCIATION shall provide in the Declaration and Association Bylaws that the Disposal System will be maintained out of the common expenses. In order to assure that there shall be funds readily available to repair, maintain, or construct the Disposal System beyond the routine operation and maintenance expenses, the Declaration and Association Bylaws shall provide that a fund be created out of the common expenses. Such fund shall be separate from the routine maintenance fund allocated for the facility and shall be part of the yearly budget. 4. In the event the common expense allocation and separate fund(s) are not adequate for the construction, repair, and maintenance of the Disposal System, the Declaration and Association Bylaws shall provide for special assessments to cover such necessary costs. There shall be no limit on the amount of such assessments, and the Declaration and Bylaws shall be provided such that special assessments can be made as necessary at any time. 5. If a wastewater collection system and wastewater treatment and/or disposal facility provided by any city, town, village, county, water and sewer authorities, or other unit of government shall hereinafter become available to serve the Development, the ASSOCIATION shall take such action as is necessary to cause the existing and future wastewater of the Development to be accepted and discharged into said governmental system, and shall convey or transfer as much of the Disposal System and such necessary easements as the governmental unit may require as condition of accepting the Development's wastewater. 6. Recognizing that it would be contrary to the public interest and to the public health, safety and welfare for the ASSOCIATION to enter into voluntary dissolution without having made adequate provision for the continued proper maintenance, repair and operation of its Disposal System, the ASSOCIATION shall provide in the ASSOCIATION Bylaws that the ASSOCIATION shall not enter into voluntary dissolution without first having transferred its said system and facilities to some person, corporation or other entity acceptable to and approved by the COMMISSION by the issuance of a permit. 7. The ASSOCIATION shall not transfer, convey, assign or otherwise relinquish or release its responsibility for the operation and maintenance of its Disposal System until a permit has been reissued to the ASSOCIATION'S successor. 8. The agreements set forth in numbered paragraphs 1, 2, 3, 4, 5, 6, and 7 above shall be conditions of any permit issued by the COMMISSION to the ASSOCIATION for the construction, maintenance, repair and operation of the Disposal System. 9. A copy of this agreement shall be filed at the Register of Deeds in the County(ies) where the Declaration is filed and in the offices of the Secretary of State of North Carolina with the Articles of Incorporation of the Association. IN WITNESS WHEREOF, this agreement was executed in duplicate originals by the duly authorized representative of the parties hereto on the day and year written as indicated by each of the parties named below: FOR THE ENVIRONMENTAL MANAGEMENT COMMISSION S. Jay Zimmerman, Director Division of Water Resources (Date) FORM: HOA 08-13 Covington HOA Name of ASSOCIATION Art VanWingerden, Manager Print N e and Title 3/30 15 (Date) Page 2 of 2 z 0 ILL Z 0 11 h, 704-875-1371 Telephone USE THE TAB KEY TO MOVE FROM FIELD TO FIELD Owner/fermi VJK Development Group Full Leg Signk y, municipality, HOA, utility, etc.) I Name and Title (Please'' 15A NCAG 2T .0106 az1 for authorized signing officials) Application Number: (to be completed by (WR) The legal entity who will own this system is: Individual ❑ Federal ❑ Municipality Q State/County d 16400 Huntersville Concord Road z Mailing Address NC State Facsimile Protect (Facility) Information: Covington Phase IA b. Brief Project Name (permit will refer to t Contact Person: a. Donald L. Munday, PE Design Engineer Name and Affiliation of Someone Who Can Answer Questions About this Appl'ic Priv e Partnership ❑ Corporation © Other (specify): e. Huntersville City 1 g. 28078 Zip Code E-mail Ob. 704-664-7888 Phone Number Project is New ❑ Mo 9i6cation Owner is 0 Public (skip to Ito rn B(3) name) n existing permit Private (go If private, applicant will be: Ej Retaining Ownership (i.e. store, church, single office, etc.) o © Leasing units (lots, townhomes, etc, - skip to Item B(3)) Selling units (lots, townhomesx etc, - go to Item B(2b)) in o iln Water a- nd Sewer District rasiewater Treatment Facility (WWTF) Treating War: A_ Killian Creek WWTP `5a, East Lincoln Water and Sews District Owner of Downstream Sewer 'E ( al The origin on m of this wastewater is (check .Residential Subdivision ❑ Apartments/Condominiums D Mobile Home Park • School El Restaurant • Office Volume of wastewate o be alloc ADO not include future fio at apply): ❑ Retail (Stores, shopping centers) © Institution 0 Hospital © Church © Nursing Home ❑ Other (specify). incoin County Wh dmunday E-mail tion, Permit No.: WQR n 2(a)) 2b. If sold, facilities owned by a (must choose one) ❑ Public Utility (Instruction D) Homeowner Assoc./Developer (Instruction E) ater From This Project 1,4b. 0088722 WWTF Permit No. Gravity Force Main or eernaitted for this particular project: 8,400 viousty permitted allocations nstream e 1 a©% Domestic/Commercial % Industrial (Attach Description) % Other (Attach Description) on F gallons per day if the permitted flow is zero, Indicate why: 0 Pump Station, Outfall or Interceptor Line where flow will be permitted m subsequent permits that connect to this line 0 Flow has already been allocated in Permit No. ❑ Rehabilitation or replacement of existing sewer with no new flow expected (see 15A NGAC 02T .0303 to determine if a permit is required) FTA 08-13 APPLICATION Page 4 of 6 ►J the flow calculations used in determining the permitted flow in accordance with 15A NCAC 2T .0114 for 9. Provide wastewater the value in Item B(7) AND/OR the design flow for line or pump station sizing if a reduced or zero flow is being requested in Item B(7). Values other than that in 15A NCAC 2T .0114 (b) and (c) must be supported with actual water or wastewater use data in accordance with 15A NCAC 2T .0114 (f). 35 single family detached homes at 240 GPD each= 8,400 GPD 10. Summary of Sewer Lines to be Permitted (attach additional sheets if necessary) Size (inches)Length 8 (feet)New 2532 Gravity or Additional Force Main G W 7 . -- 11. Summary of Pump Stations wl associated Force Mains to be Permitted (attach additional sheets as necessary) 1Zp-' Z 0 Pump Station Location ID: (self chosen - as shown on plans/map for reference) VLongitude: Latitude: Z 0 1, Q 0 Design Flow (MGD) Operational Point GPM @TDH Power Reliability Option 1 - permanent generatorwlATS; 2 - portable generator w/MTS Force Main Size Force Main Length LL Pump Station Location ID: (self chosen - as shown on plans/map for reference) ~ Longitude: Latitude: W O. m Design Flow (MGD) Operational Point Power Reliability Option GPM @TDH 1 -permanent generator wIATS; . 2 - portable generator w/MTS Force Main Size Force Main Length 12. • (RO Will the wastewater flow in the proposed sewer lines or pump stations be able to be directed to another treatment facility? Yes ® No If Yes, permit number of 2nd treatment facility : — if "yes" to 3,12 please contact the Central Office PERCS Unit) 13. Does the sewer system comply with the Minimum Design Criteria for the Permitting of Pump Stations and Force Mains (latest version), the Gravity Sewer Minimum Design Criteria (latest version) and 15A NCAC Chapter 2T as applicable? Yes ❑ No If No, please reference the pertinent minimum design criteria or regulation and indicate why a variance is requested. SUBMIT TWO COPIES OF PLANS, SPECIFICATIONS OR CALCULATIONS PERTINENT TO THE VARIANCE WITH YOUR APPLICATION FTA 08-13 APPLICATION Page 5 of 6 14. Have the following permits/certifications been submitted for approval for the system or project to be served? Wetland/Stream Crossings - General Permit or 401 Certification? Sedimentation and Erosion Control Plan? Trout Buffer Waiver? Stormwater? Yes ❑ No ®Yes ❑No ❑ Yes ❑ No ❑ Yes ❑ No ❑ N/A ❑ N/A ® NIA ® N/A 15. Does this project include any high priority lines (15A NCAC 02T .0402 (2)) involve aerial lines, siphons, or interference manholes)? These lines will be considered highpriority and must be checked once every six months Check if Yes: 0 and provide details: l a. Owner/Perrmitttee's Certification: (Signature of Signing Official and Project Name) I, 4/4 1e'- ,�t�f� ��; , attest that this application for Covington Phase IA has been reviewed by me and-fs accurate and complete to the best of my knowledge. 1 understand that if all required parts of this application are not completed and that if all required supporting documentation and attachments are not included, this application package is subject to being returned as incomplete. Note: In accordance with North Carolina General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement representation, or certification in • ny application shall be guilty of a Class 2 misdemeanor, which may Include a fine not to exceed $10, 000 as well as co $25,000 per violation. Signing i i,- Signature 3/////5-- Date ENGINEERING DESIGN DOCUMENTS MUST BE COMPLETED PRIOR TO SUBMITTAL OF THIS APPLICATION. THESE DOCUMENTS MUST INCLUDE PLAN AND PROFILE OF SEWERS, THEIR PROXIMITY TO OTHER UTILITIES, DESIGN CALCULATIONS, ETC. REFER TO 15A NCAC 02T .0305 Q. Professional Engineer's Certification: (Signature of Design Engineer and Project Name) 1, Donald L. Munday ,attest That this application for Covington Phases IA has been reviewed by me and is accurate, complete and consistent with the information in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. 1 further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations, Gravity Sewer Minimum Design Criteria for Gravity Sewers adopted February 12, 1996, and the Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 and the watershed classification in accordance with Division guidance. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. a. Donald L. Munday Professional Engineer Name 2b. Piedmont Design Associates, PA Engineering Firm 2c. 125 E. Plaza Drive, Suite 101 Mailing Address d. Mooresville City g. 704-664-7888 kh. 704-664-1778 Telephone I Facsimile .2e, NC f. 28115 I State Zip 2i. dmunday@pdapa.com E-mail ,��rl r rr ,� t '�,, >" NC PE Seal, Signature & Date FTA 08-13 APPLICATION Page 6 of 6 STAI b OF NORTH CAROLINA COUNTY OF Lincoln Permit No. HOME/PROPERTY OWNERS' OPERATIONAL AGREEMENT This AGREEMENT made pursuant to G.S. 143-215.1 (d1) and entered into this 30th day of October 2014{. , by and between the North Carolina Environmental Management Commission, an agency of the State of North Carolina, hereinafter known as the COMMISSION; and _Covington (Burton Creek) HOA , a non-profit corporation organized and existing under and by virtue of the laws of the State of North Carolina, hereinafter known as the ASSOCIATION. WITNESSETH: 1. The ASSOCIATION was formed for the purpose, among others, of handling the property, affairs and business of the development known as _Covington (Burton Creek) - (hereinafter the Development); of operating, maintaining, re -constructing and repairing the common elements of the lands and improvements subject to unit ownership, including the wastewater collection system with pumps, wastewater treatment works, and/or disposal facilities (hereinafter Disposal System); and of collecting dues and assessment to provide funds for such operation, maintenance, re -construction and repair. 2. The ASSOCIATION desires, to construct and/or operate a Disposal System to provide sanitary sewage disposal to serve the Development on said lands. 3. The ASSOCIATION has applied to the COMMISSION for the issuance of a permit pursuant to G.S. 143-215.1 to construct, maintain, and/or operate the Disposal System. 4. The Development was created subject to unit ownership in the dwellings units, other improvements and lands through filing of a Declaration of Unit Ownership (hereinafter Declaration), pursuant to Chapter 47C or 47F of the North Carolina General Statutes. 5. The COM1\rIISSION desires to assure that the Disposal System of the Development is properly constructed, maintained al operated in accordance with law and permit provisions in order to protect the quality of the waters of the State and the publi interest therein. NOW, THEREFORE, in consideration of the promises and the benefits to be derived by each of the parties hereto, the COMMISSION and ASSOCIATION do hereby mutually agree as follows: 1. The ASSOCIATION shall construct the Disposal Syeoeicatio Srhereaftmakeeyssuedions or moifications to and approved by the the Disposal an System in accordance with the permit and plans and sp shall thereafter properly operate and maintain such systems and facilities in accordance with applicable permit provisions at law. 2. The ASSOCIATION shall provide in the Declaration and Association Bylaws that the Disposal System and appurtenance thereto are part of the common elements and shall thereafter be properly maintained and operated in conformity with law an the provisions of the permit for construction, operation, repair, and maintenance of the system and facilities. The Declaration and Bylaws shall identify the entire wastewater treatment, collection and disposal system as a common element which will receive the highest priority for expenditures by the Association except for Federal, State, and local taxes and insurance. 3. The ASSOCIATION shall provide in the Declaration and Association Bylaws that the Disposal System will be maintaine out of the common expenses. In order to assure that there shall be funds readily available to repair, maintain, or construct the Disposal System beyond the routine operation and maintenance expenses, the Declaration and Association Bylaws shall provide that a fund be created out of the common expenses. Such fund shall be separate from the routine maintenance func allocated for the facility and shall be part of the yearly budget. 4. In the event the common expense allocation and separate fund(s) are not adequate for the construction, repair, and maintenance of the Disposal System, the Declaration and Association Bylaws shall provide for special assessments to cover such necessary costs. There shall be no limit on the amount of such assessments, and the Declaration and Bylaws shall be provided such that special assessments can be made as necessary at any time. 5. If a wastewater collection system and wastewater treatment and/or disposal facility provided by any city, town, village, county, water and sewer authorities, or other unit of government shall hereinafter become available to serve the Developmei the ASSOCIATION shall take such action as is necessary to cause the existing and future wastewater of the Development tc be accepted and discharged into said governmental system, and shall convey or transfer as much of the Disposal System anc such necessary easements as the governmental unit may require as condition of accepting the Development's wastewater. 6. Recognizing that it would be contrary to the public interest and to the public health, safety and welfare for the ASSOCIATION to enter into voluntary dissolution without having made adequate provision for the continued proper maintenance, repair and operation of its Disposal System, the ASSOCIATION shall provide in the ASSOCIATION Bylaws that the ASSOCIATION shall not enter into voluntary dissolution without first having transferred its said system and facilities to some person, corporation or other entity acceptable to and approved by the COMMISSION by the issuance of a permit. 7. The ASSOCIATION shall not transfer, convey, assign or otherwise relinquish or release its responsibility for the operatic and maintenance of its Disposal System until a permit has been reissued to the ASSOCIATION'S successor. 8. The agreements set forth in numbered paragraphs 1, 2, 3, 4, 5, 6, and 7 above shall be conditions of any permit issued by the COMMISSION to the ASSOCIATION for the construction, maintenance, repair and operation of the Disposal System. 9. A copy of this agreement shall be filed at the Register of Deeds in the County(ies) where the Declaration is filed and in th offices of the Secretary of State of North Carolina with the Articles of Incorporation of the Association. IN WITNESS WHEREOF, this agreement was executed in duplicate originals by the duly authorized representative of the parties hereto on the day and year written as indicated by each of the parties named below: FOR THE ENVIRONMENTAL MANAGEMENT COMMISSION _Covington (Burton Creek) HOA Name of ASSOCIATI Thomas A. Reeder, Director �( agture) Division of Water Resources ' L /� /1 /� Gct , j,., � '! r7r y1 G� f .7 SC r�Xut �-. �7-' Print Name a Titl `' /D/.30 /V (Date) (Date) FORM WSCAS 08-13 WATERSHED CLASSIFICATION ATTACHMENT FOR SEWER SYSTEMS Applicant Name yaKtDevelaiMI t"Group,lLI C Professional Engineer.Naine;: `:, Donald' L-.younday Project Name' Covington Sub'di'vi`sion Engineering Firm Name Pie`dmbntiDesign'Assosiates-il PA Location ID Name of Waterbody' County River Basin Waterbody Stream index No. Waterbody Classification tletriarrqditilblitary,ZUB Moil 1 102 Lincoln Cat WS4IV iC'� W.VatLakENorman A2 Unnamed tributary of Burton Creek, Lake Norman Lincoln Catawba (f lOOZ WS4IV;,:CA L 1 J [ _ - 1 I L 1 I L 1 1 1 1 r 1 L 1 [ 1 I. -1 l 1 r I 1 1 1 [ 1: i [ I 1 l . 1 -- 1 1 1 J I i f. 1 C l = 1 [- 1 I 1 . 1 [ J L 1 f -1 i- I L I - 1 17 [ [ I 1 1 r 1 ' If unnamed, indicate "unnamed tributary to X. where X is the named waterbody to which the unnamed tributary joins. l certify that as a Registered Professional Engineer in the State of North Carolina that l have diligently followed the Division's instructions for classifying waterbodies and that the above classifications are inclusive of the .stated project, complete and correct to the best of my knowledge and belief PE Seal, Signature and Date * * END OF FORM WSCAS 08-13 YY* Page 1 of 1 FORM: WSCAS 08-13 VIVO Division of Water Resources State of North Carolina Department of Environment and Natural Resources Division of Water Resources Flow Tracking/Acceptance for Sewer Extension Applications (FTSE 08-13) Project Applicant Name: VJK Development Group, LLC Project Name for which flow is being requested: Covington - Phase IA More than one FTSE may be required for a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow. I. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility Name: Killian Creek WWTP b. WWTP Facility Permit #: NC 0088722 All flows are in MGD c. WWTP facility's permitted flow 1.680 d. Estimated obligated flow not yet tributary to the WWTP 0.533 e. WWTP facility's actual avg. flow f. Total flow for this specific request g. Total actual and obligated flows to the facility h. Percent of permitted flow used 0.894 0.008 1.427 84.9 II. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP: (A) (B) (C) (D)=(B+C) (E)=(A-D) Design Obligated, Pump Average Daily Approx. Not Yet Total Current Station Firm Flow** Current Avg. Tributary Flow Plus (Name or Capacity,* (Firm / p f), Daily Flow, Daily Flow, Obligated Available Number) MGD MGD MGD MGD Flow Capacity*** #37 4.17 1.668 0.894 0.533 1.409 0.259 415 2.52 1.008 0.694 0.522 1.216 -.208 #04 0.32 0.128 0.102 0.005 0.107 0.021 403 0.186 0.074 0.025 0.005 0.030 0.044 * The Firm Capacity of any pump station is defined as the maximum pumped flow that can be achieved with the largest pump taken out of service. ** Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor (pf) not less than 2.5. *** A Planning Assessment Addendum shall be attached for each pump station located between the project connection point and the WWTP where the Available Capacity is < 0. Page 1 of 6 FTSE 08-13 III. Certification Statement: I Don Chamblee certify to the best of my knowledge that the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances, given the implementation of the planned improvements identified in the planning assessment where applicable. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections I and II plus all attached planning assessment addendums for which I am the responsible party. Signature of this form indicates acceptance of this wastewater flow. Signing Official Signature ZI(3,S- b-S3 Date Page 2 of 6 FTSE 08-13 lv FTSE PLANNING ASSESSMENT ADDENDUM (PAA) Submit a planning assessment addendum for each pump station listed in Section II where Available Capacity is : 0. Pump Station (Name or Number): Given that: a. The proportion and amount of Obligated, Not Yet Tributary Daily Flow (C) accounts for 51.8 % and 0.008 MGD of the Available Capacity (E) in Pump Station 15 ; and that b. The rate of activation of this obligated, not yet tributary capacity is currently approximately 0.009 MGD per year; and that c. A funded Capital Project that will provide the required planned capacity, namely Lowesville Sewer Project is in design or under construction with planned completion in FY 2016 ; and/or d. The following applies: The County currently has a Lowesville sewer project which will double the capacity at pump station #15. The County currently has the project planned for FY 20I6 to start the design, permitting and construction process. Therefore: Given reasonably expected conditions and planning information, there is sufficient justification to allow this flow to be permitted, without a significant Iikelihood of over -allocating capacity in the system infrastructure. I understand that this does not relieve the collection system owner from complying with G.S. 143-215.67(a) which prohibits the introduction of any waste in excess of the capacity of the waste disposal system. 31zr4o )S Signing Official Signature Date Page 3 of 6 FTSE 08-13 III Instructions for: Flow Tracking/Acceptance for Sewer Extension Permit Applications (FTSE) and Planning Assessment Addendum (PAA) Section I a. WWTP Facility Name: Enter the name of the WWTP that will receive the wastewater flow. b. WWTP Facility Permit #: Enter the NPDES or Non -Discharge number for the WWTP receiving the wastewater flow. c. WWTP facility's permitted flow, MGD: From WWTP owner's NPDES or Non -Discharge permit. d. Estimated obligated flow not yet tributary to the WWTP, MGD: This includes flows allocated to other construction projects not yet contributing flow to the collection system. Flows allocated through interlocal agreements or other contracts not yet contributing flow to the collection system are also included. For POTWs that implement a pretreatment program, include flows allocated to industrial users who may not be using all of their flow allocation. Please contact your Pretreatment Coordinator for information on industrial flow tributary to your WWTP. As of January 15, 2008 the POTW should have reviewed flow allocations made over the last two years and reconciled their flow records, to the best of their ability, so it is known how much flow has been obligated and is not yet been made tributary to the WWTP, in accordance with local policies and procedures employed by the reporting entity. The obligated flow not yet tributary plus actual flow will be reconciled annually for systems at less than 60% of permitted flow used. Annual updates shall be submitted to the appropriate Regional Office by January 15 of each year and cover the previous calendar year. Semi -Annual updates shall be required when the percent of permitted flow used reaches 60%. Semi- annual time period are defined as January 1 through June 30 and July 1 through December 31. Semi- annual updates shall be submitted to the appropriate Regional Office by July 15 and January 15 of each year. Quarterly updates shall be required when the percent of permitted flow used reaches 80%. Quarters are defined as Qtr1 (Jan -Feb -Mar); Qtr2 (Apr -May -Jun); Qtr3 (Jul -Aug -Sep); Qtr4 (Oct -Nov -Dec). Quarterly updates shall be submitted to the appropriate Regional Office by April 15, July 15, October 15 and January 15 of each year. e. WWTP facility's actual avg. flow, MGD: Previous 12 month average. f. Total flow for this specific request, MGD: Enter the requested flow volume. g. Total actual and obligated flows to the facility, MGD Equals [d + e f] h. Percent of permitted flow used: Equals [(g / c)* 100] Page 4 of 6 FTSE 08-13 Fir' For example: On January 15 a POTW with a permitted flow of 6.0 MGD, reported to the Regional Office that there is 0.5 MGD of flow that is obligated but not yet tributary. The annual average flow for 2007 is 2.7 MGD. There is a proposed flow expansion of 0.015 MGD. The first Form FTSE submitted after January 15, 2008 may have numbers like this: c. = 6.0 MGD d. = 0.5 MGD e. = 2.7 MGD f. = 0.015 MGD g. = 3.215 MGD h. = 53.6% The next Form FTSE may be updated like this with a proposed flow expansion of 0.102 MGD: c. = 6.0 MGD d. = 0.515 MGD e. = 2.73 MGD f. = 0.102 MGD g. = 3.349 MGD h.=55.8% Each subsequent Form FTSE- will be updated in the same manner. Section II List the pump station name or number and approximate pump station firm capacity, approximate design average daily flow (A) approximate current average daily flow (B), and the obligated, not yet tributary flow through the pump station (C) for each pump station that will be impacted by the proposed sewer extension project. Calculate the total current flow plus obligated flow (D=B+C) and the available capacity (E=A-D). Include the proposed flow for this project with other obligated flows that have been approved for the pump station but are not yet tributary (C). Firm capacity is the maximum pumped flow that can be achieved with the largest pump out of service as per the Minimum Design Criteria. Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor (pf) of not less than 2.5. If the available capacity (E) for any pump station is < 0, then prepare a planning assessment for that pump station if the system has future specific plans related to capacity that should be considered in the permitting process. (A) (B) Design Firm Average Pump Station Capacity Daily Flow (Name or Number) MGD (Firm 1 pf) Approx. Current Avg. Daily Flow, MGD Kaw Creek PS 0.800 0.320 0.252 Valley Road PS 1.895 0.758 0.472 (C) (D)=(B+C) (E)=(A-D) Obligated, Not Yet Total Current Tributary Flow Plus Daily Flow, Obligated Available MGD Flow Capacity* 0.080 0.332 -0.012 0.135 0.607 0.151 Page 5 of 6 FTSE 08-13 Planning Assessment Addendum Instructions Submit a planning assessment addendum for each pump station listed in Section II where available capacity is < 0. A planning assessment for Kaw Creek PS (see example data above) may be performed to evaluate whether there is significant likelihood that needed improvements or reductions in obligated flows will be in place prior to activating the flows from the proposed sewer extension project. If the system decides to accept the flow based on a planning assessment addendum, it is 'responsible to manage the flow without capacity related sanitary overflows and must take all steps necessary to complete the project or control the rate of flow to prevent sanitary sewer overflows. The planning assessment may identify a funded project currently in design or construction, or a planned project in the future not yet funded but in a formal plan adopted by the system. The system should carefully weigh the certainty of successful timely project completion for any expansion, flow management diversion or infiltration and inflow elimination projects that are the foundation of a planned solution to capacity tracking and acceptance compliance. For example: Given that: a. The proportion and amount of obligated, not yet tributary flow accounts for 24 % and 0.080 MGD of the committed flow in Pump Station Kaw Creek; and that b. The rate of activation of this obligated, not yet tributary capacity is currently approximately 0.01 MGD per year; and that c. A funded capital project that will provide the required planned capacity, namely is in design or under construction with planned completion in ; and/or d. The following applies: The master plan and ten year capital plan contain recommended scope and funding for a capital project entitled Kaw Creek Pump Station upgrade with funding planned in July 2014. This project is planned to add 0.100 MGD to the firm capacity of the pump station by October 2015. Inclusion of this proposed capital project as a condition of this Flow Tracking/Acceptance for Sewer Extension Permit Application elevates this project's priority for funding and construction to be implemented ahead of the activation of obligated, not yet tributary flows in amounts that exceed the firm pump station capacities identified in Section II above. Therefore: Given reasonably expected conditions and planning information, there is sufficient justification to allow this flow to be permitted, without a significant likelihood of over -allocating capacity in the system infrastructure. Page 6 of 6 FTSE 08-13 PIEDMONT DESIGN ASSOCIATES, P.A. 125 East Plaza Drive, Suite #101 Mooresville, NC 28115 Phone: 704-664-7888 Fax: 704-664-1778 Email jhart@pdapa.corn March 11, 2015 RE: Covington Subdivision Phase IA To whom it may concern: Engineering Surveying Planning RCNC CN RYD WR s 015 W Ros MOORESVILLE REGIONAL OFFICE This project consists of 8" gravity sanitary sewer line to serve 35 single family homes in Covington Subdivision Phase IA in. Lincoln County, North Carolina, This permit will add flow for 35 lots (35 lots @ 240 GPD each) and 8,400 GPD. This sewer system connects to an existing pump station (LCPW Pump Station #3) along Blades Trail which is part of the system owned by East Lincoln Water and Sewer District. Please call me if you have any questions, thank you. Piedmont Design Associates, P.A. John H. Hart Design Technician COUNTY OF LINCOLN, NORTH CAROLINA 115 WEST MAIN STREET, 2" FLOOR CITIZENS CENTER, LINCOLNTON, NORTH CAROLINA 28092 DEPARTMENT OF PUBLIC WORKS PHONE (704) 736-8497 FAX (704) 736-8499 March 2.3, 2015 Attention,: Mr. Donald L. Munday P.E. Piedmont Design Associates, PA 125 E. Plaza Dr., Suite 101 Mooresville, NC 2811,5 RE: Covington — Phase LA Mr% Munday, REGENE NR/DWR 1166 2 6 2.1. WORDS MOORE$VILLE REGIONAL OFF FIECEIVEDiNCOENR/DWR 6 2015 WORDS IVOOFIESVILLE REGIONAL OFFICE This letter is in response to the request for flow acceptance received. March 16, 2015 for Covington Phase IA development, The Lincoln County Sewer System currently has available capacity at the Killian Creek Wastewater Treatment Plant to treat this domestic wastewater. Covington Phase IA is currently requesting 35. Lots with a total flow of (8,400) Eight thousand four hundred gallons of additional flow into LS-03. For your permits, the receiving sewer treatment facility is the Killian Creek WWTP, Permit NC, 0088722, Lincoln County Sewer System is the collector, Permit # WQCS 00149, Please be advised that effective immediately, Lincoln County will no longer be named as the permittee on NCDENR system applications. Privyte developers must make applications to NCDENR in their name and the system will only be accepted and transferred to the County after a complete 'final inspection and receipt of other applicable documentation. If construction of this project is not started within two (2) years of the date of this approval, the approval will be rescinded and a new request and approval will be required. Please notify Lincoln County Public Works in writing when the construction of this project is initiated.. included in this mailing are the Flow Tracking/ Acceptance for Sewer Extension Permit Applications (FTSE — 08/13) with the County's portion completed. If you have any questions, please do not hesitate in calling me at (704) 736-8497. Sincerely, 0±L Chris Henderson Engineering Associate Cc: File \sitixtivikions & developmcnts&ovirqton (former buctorl creek: subdwision0;eWer wilahrhy fetrer-covakplori ph ra -trikk001 Skim: COUNTY OF LINCOLN, NORTH CAROLINA 11 5 WEST MAIN STREET, 2^I) FLOOR CITIZENS CENTER, LINCOLNTON, NORTH CAROLINA 28092 DEPARTMENT OF PUBLIC WORKS PHONE (704) 736-8497 FAX (704) 736-8499 March 23, 2015. Attention: Mr. Donald L. Munday P.E. Piedmont Design Associates, PA 125 E. Plaza Dr., Suite 101 Mooresville, NC 28115 RE: Covington -- Phase IA Dear Mr. Munday, RACE VEDfNCDI NR JWi WOROS MOORESVILLE REC1ONAL OF We have reviewed the proposed plans for the proposed waterline extension f r the Covington Phase IA Water Main on Burton Lane and 13lades Trail. It has been determined that at this time there is adequate water supply and pressure in the L..incoln County Water System (PSW 1D#001-55-035) to serve the proposed 35 lot residential site. In accordance with the included hydraulic water model analysis, a static pressure of 88 psi and a fire flow of 710 gpm at 20 psi can be expected in this subdivision from the County Water System. Please be advised that effective immediately, Lincoln County will no longer be named as the perrnittee on NCDENR water system applications. Private developers must make applications to NCDENR in their name and the system will only be accepted and transferred to the County after a complete final inspection and receipt of other applicable documentation. Included in this mailing is the Application for Approval of Engineering Plans and Specifications for Water Supply Systems (DENR-2136 rev031.1612012) with the County's portion completed. If construction of this project is not started within two (2) years of the date of this approval, the approval will be rescinded and a new request and approval will be required. Please notify. Lincoln County Public Works in writing when the construction of this project is initiated. If you have any questions, please do not hesitate in Sincerely, Chris Henderson Engineering Associate Cc: File at (704) 736-8497. WATER SYSTEM CALCULATIONS FOR R CRIvED/NC *CROS O RESVILLE REGIONAL OFFICE COVINGTON SUBDIVISION (FORMERLY BURTON CREEK) PHASE IA DENVER, LINCOLN COUNTY, NORTH CAROLINA March 11, 2015 PREPARED FOR: VJK Development Group, LLC 16400 Huntersville Concord Road Huntersville, NC 28078 Phone: (704) 875-1371 PREPARED BY: Piedmont Design Associates, P.A. Suite 101, Westfield Center 125 East Plaza Drive Mooresville, NC 28115 Phone: (704) 664-7888 Fax: (704) 664-1778 Covinfton-Phase 1-020415.wtg Project Engineer: Donald L Munday Date: 2/412015 Scenario: 20 psi Residual Covington Subdivision Phase 1 Active Scenario: 20 psi Residual Piedmont Design Associates, PA 125 East Plaza Drive, Suite 101 - Mooresville, NC 28115-www.pdapa.com NCBELS License No.: C-1007 {iii l crrfin to rrrtmiii► Bentley WaterCAD V8i (SEL.ECTseries 5 j08.11.05.61: Page 1 of Title Engineer Company Date Notes Project Inventory: Covinfton-Phase 1-020415.wtg Covington Subdivision - Phase 1 Active Scenario: 20 psi Residual Covington Subdivision - Phase 1 Donald L. Munday Piedmont Design Associates, PA 2/4/2015 Scenario Summary ID Label Notes Active Topology Physical Demand Initial Settings Operational Age Constituent Trace Fire Flow Energy Cost Transient Pressure Dependent Demand Failure History SCADA User Data Extensions Covinfton-Phase 1-020415kMg Project Engineer: Donald L Munday Date: 2/4/2015 51 20 psi Residual Created: 03/06/08 11:33:40 AM Base -Active Topology Base -Physical Base -Demand Base -Initial Settings Base -Operational Base -Age Alternative Base -Constituent Base -Trace Alternative Fire How-20 psi Base -Energy Cost Base Transient Base Pressure Dependent Demand Base Failure History Base SCADA Base -User Data Piedmont Design Associates, PA 125 East Plaza Drive, Suite 101 - Mooresville, NC 28115 - wwwJpdapa.com NCE3ELS License No.; C-1007 Bentley WaterCAD V8i (SELECTseries 5) [08J11,05,611 Page 1 of 3 Project Inventory: Covinfton-Phase 1-020415.wtg Covington Subdivision - Phase 1 Active Scenario: 20 psi Residual Scenario Summary Steady State/EPS Solver Calculation 20 psi Residual Options Transient Solver Calculation Options Base Calculation Options Network Inventory Pipes Junctions Hydrants Tanks Reservoirs Customer Meters SCADA Elements Pumps - Constant Power - Custom Extended - Design Point (1 Point) - Multiple Point -Standard (3 Point) -Standard Extended -Constant Speed - No Pump Curve 15 -Constant Speed - Pump Curve 13 -Shut Down After Time Delay 0 -Variable Speed/Torque 0 -Pump Start - Variable Speed/Torque 1 Pump Stations 0 Variable Speed Pump Batteries 0 PRV's 1 PSV's 0 PBV's 0 FCV's 0 TCV's 0 GPV's 1 Isolation Valves 0 Spot Elevations 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Covinfton-Phase 1-020415.wtg Project Engineer. Donald L Munday Date: 2/4/2015 Piedmont Design Associates, PA 125 East Plaza Drive, Suite 101 - Mooresville, NC 28115 - www.pdapa.com NCBELS License No.: C-1007 Bentley WaterCAD V8i (SELEC7series 5) [08.11.05.81] Page 2of3 Project Inventory: Covinfton-Phase 1-020415.wtg Covington Subdivision - Phase 1 Active Scenario: 20 psi Residual Transient Network Inventory Turbines 0 Rupture Disks Periodic Head -Flows 0 Discharges to Atmosphere 0 Aft Valves 0 Orifices Between Pipes 0 Hydropneumatic Tanks 0 Valves With Linear Area 0 Change Surge Valves 0 Surge Tanks 0 Check Valves 0 Pressure Pipes nventory 2.0 (in) 6.0 (in) 80 (in) 969.00 ft 3,182.00 ft 2,958.00 ft 96.0 (in) All Diameters 1.00 ft 7,110.00 ft Covinfton-Phase 1-020415.wtg Project Engineer Donald L. Munday Date: 2/4/2015 Piedmont Design Associates, PA 125 East Plaza Drive, Suite 101 - Mooresville, NC 28115 - www.pdapa,com NCBELS License No,: C-1007 Bentley WaterCAD V8i (SELECTsenes 5) (08.11,05.511 Page 3 of 3 FlexTable: Junction Table Covington Subdivision - Phase Active Scenario: 20 psi Residual ID Label Elevation Zone Demand Demand Hydraulic 'Pressure (ft) Collection (gpm) Grade (psi) _ (ft) 250 J-1 821.80 <None> <Col lectlon: 0 items> 0 1,028.10 89.3 252 ]-2 805.33 <None> <Collection: 0 items> 0 1,028.10 96.4 254 J-3 817.77 <None> <Collection: 0 items> 0 1,028.10 91.0 256 J-4 814.09 <None> <Collection: 0 items> 0 1,028.10 92.6 258 J-5 813.92 <None> <Collection: 0 items> 0 1,028.10 92.7 260 J-6 Prop FH 796.78 <None> <Collection: 0 items> 0 1,028.10 100.1 262 J-7 Prop. BO 796.89 <None> <Coilectlon: 0 items> 0 1,028.10 100.0 264 J-8 800.37 <None> <Collection: 0 [tems> 0 1,028.10 98.5 266 J-9 792.36 <None> <Collection: 0 items> 0 1,028.10 102.0 269 J-10 Prop. FH 803.01 <None> <Collection: 0 items> 0 1,028.10 97.4 271 J-11 798.25 <None> <Col[ection: 0 items> 0 1,028.10 99.4 273 J-12 Prop. FH 807.62 <None> <Collection: 0 items> 0 1,028.10 95.4 275 J-13 Prop BO 812.78 <None> <Collection: 0 items> 0 1,028.10 •93.2 Covinfton-Phase 1-020415.wtg Project Engineer Donald L. Munday Date: 21412015 Piedmont Design Associates, PA 125 East Plaza Drive, Suite 101 - Mooresville, NC 28115 - www.pdapa.com NCBELS License No.: C-1007 Bentley WaterCAD V8i (SELECTseries 5) [08.11.05.611 Page 1 of 1 P-1 251 P-2 253 P-3 255 '', P-4 257 P-5 259 P-6 261 P-7 263 P-8 265 P-9 267 P-10 268 P--11 270 P-12 272 P-13 274 P-14 7 P 523.04 R-1 PMP-1 290.00 PIMP-1 J-1 283.48 ! J-1 J-2 453.66 3-2 J-3 591.00 ! 3-3 J-4 838.38 J-4 J-5 937.45 J-5 J-6 Prop FH 369.10 3-6 Prop FH J-7 Prop. B© 469.88 3-4 J-8 321.52 3-8 J-9 1,137.62 3-3 3-8 468.30 J-5 3-10 Prop, FH 275.80 J-10 Prop. FH J-11 348.61 3-2 3-12 Prop. FH 323 86 3-12 Prop. FH J-13 Prop BO C©vinfton-Phase 1-020415.wtg Project Engineer: Donald L. Munday date: 2/4/2015 FlexTable: Pipe Table Covington Subdivision - Phase 1 Active Scenario: 20 psi Residual 96.0 PVC 6.0 PVC 8.0 PVC 8.0 PVC 8„0 PVC 8,0 PVC 6.0 PVC 2.0 PVC 8.0 PVC 8,0 PVC 6.0 PVC 6.0 PVC 2.0 PVC 6.0 PVC 2.0 PVC 150.0 False 130.0 False 130.0 d False 130.0 False 130.0 ` False 130.0 False 130.0 a False 130.0 { False 130.0 False 130.0 - False 130.0 False 130.0 False 130.0 False 130.0 ° False 130.0 False Lass floYkr,. 'Coerficlent' Local). 0.000 0,000 0.000 0.000 0.000 0.000 0.000 0.000 0,000 0.000 0.000 0.000 0.000 0.000 0.000 Piedmont DesignAssociates, PA 125 East Plaza Drive, Suite 101 - Mooresville, NC 28115 - www.pdapa.ccrrn NCBELS License No.: C-1007 e Headloss` Gradien f 0 ` 0.00 0.000 True 0 ' 0,00 0.000 False 0 0,00 0.000 False 0 0.00 0.000 False 0 0,00 0.000 False 0 0.00 0.000 False 0 0.00 0.000 False 0 0;00 0.000 False 0 0,00 0,000 False 0 0.00 0.000 False 0 ° 0.00 0.000 False 0 0.00 0.000 False 0 0.00 0.000 False 0 0.00 0.000 False 0 0.00 0,000 False Bentley Wate ADV :s 1.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ELECTsenes 5) 108.11.05,611 Page 1 of 1 Test requested by: Date of Test: Personnel Present : Lincoln County Public Works Citizens Center 115 W. Main Street Lincolnton, NC 28092 Hydrant Flow /Pressure Test Report DorialdrMunday_ -_ .1/27/2015° Time of Test : 1:45p:m Project: Phone: (704) 736-8497 Fax: (704) 736-8499 Sheet 1 of . 'Covington:.._ _ Chris Henderson, John Hawkins Pressure Zone: . Eastern- -, Central Elevation of Water in Storage Tank (ft) Elevation of Water in Storage Tank (ft) Number of High Service Pumps Online ,1004._ 1007:4_ Tank Name Tank Name Western, benver East Lincoln Tank Online (y/n) Tank Online (y/n) One (1)-at,0larit None at Denvef Y ;710 _. Location of Flow Test FLOW (GPM) . 20 PRESSURE (PSI) Map Location A Address 4096'Rabin .Larie_ NORTHING (NCSP ft.) 649066. EASTING (NCSP ft.) 1413334, _, ELEV. ( ft.) Map Location Address NORTHING (NCSP ft.) EASTING (NCSP ft.) ELEV. (ft.) Location of Pressure Test 88. -, STATIC PRESSURE (P51) B Inteection M beer Run arid - Blades Trail 6464445' , 14117,71 ' 792 , • _ 88 RESIDUAL PRESSURE (PSI) . Map Location 2. Address NORTHING (NCSP ft.) EASTING (NCSP ft.) ELEV. (ft.) Location of Other (tap) `_ 'NA' .. STATIC PRESSURE (PSI) C Intersection: of Burton Lane , and Bay Pdinte,Drive . 649371. 14132d6;_ _.. 820' . NA ' RESIDUAL PRESSURE (PSI) Map Location Address NORTHING (NCSP ft.) EASTING (NCSP ft.) ELEV. (ft.) Location of Other STATIC PRESSURE (PSI) . n/a:' . - N/A _ _ N/A, �- _-,. N/A : N/A . _, RESIDUAL PRESSURE (PSI) Notes: XASsbradsians 6 awempmenssl +sron(Farmer Burton Creek SubdMsianUM15a127 1OWTEST REPOSTModbeerW2712aMida PM password ]cpw 75 150 OP FOR HYDRANT FLOW/PRESSURE TEST e9 1 inch .1-- 150 fee - **WitePA 300 Feet PROJECT Covington Date: 01/27/2015 Time:01:45 PM `.k%Z.V.‘t"bi'X'ttIV°.'".` • .* \'‘4N• Aqt, , Vhs8 • ••, • .4. *.k. laeleitt,kaAttliabk:a 4VAL, R,40,Sktagf PIEDMONT DESIGN ASSOCIATES, P.A. Engineering 125 East Plaza Drive, Suite 101 Surveying Mooresville, North Carolina 28115-8812 Planning Telephone (704) 664-7888 Fax (704) 664-1778 NCBELS License No.: C-1007 Job No.: 2013-08-10-EC Project: Covington Subdivision Phase 1 Lincoln County, NC Date: 02/04/2015 Revision: Existing Fire Hydrant Model Data - Provided by Lincoln County Public Works 01/27/15 Input Static Pressure in PSI: 88 Input Hydrant test Flow in GPM: 710 Input Hyd. test Flow Residual in PSI: 20 Input Design Dpessure in PSI: Three -Point Pump Curve Coordinates Discharge Head PS! - 203.10 88.00 488.32 124.63 54.00 710.00 46.16 20.00 Design Pressure must be between 54 Static and Flow Test Residual Test Qr Qf Hr Hf Static Residual Pdesign 488.32 710.00 34.00 68.00 88.00 20.00 54.00 Qr = Qf * [(Hr/Hf)"0.54] Qr = Flow available at the desired fire flow residual pressure Qf = Flow during test Hr = Pressure drop to desired residual pressure (Static - Design) Hf = Pressure drop during fire flow test (Static - Residual) Pump Definition Detailed Report: EX FH 4096 Burton Lane Covington Subdivision - Phase 1 Active Scenario: 20 psi Residual Element De ID Label 149 EX FH 4096 Burton Lane Notes Pump Definition Type Pump Definition Type Shutoff Flow Shutoff Head Design Flow Standard (3 Point) 0 gpm 203.10 ft 488 gpm Design Head 124.63 ft Maximum Operating Flow Maximum Operating Head 710 gpm 46.16 ft Pump Efficiency Type Pump Efficiency Type Constant Efficiency Constant Motor Efficiency 100.0 %a Efficiency 100.0 9'0 Is Variable Speed Drive? False Transient (Physical) nertia (Pump and Motor) Speed (Full) Covinfton-Phase 1-020415.wtg Project Engineer Donald L. Munday Date: 214/2015 0.000 Ib•ft2 0 rp Specific Speed Reverse Spin Allowed? SI= 25,. US=1280 False Piedmont Design Associates, PA 125 East Plaza Drive, Suite 101 - Mooresville, NC 28115 - www.pdapa.cor NCBELS License No.: C-1007 Bentley WaterCAD V8i (SELECTseries 5) (08,11,05,61] Page 1 of 2 Pump Definition Detailed Report: EX FH 4096 Burton Lane Covington Subdivision - Phase 1 Active Scenario: 20 psi Residual Element Details ID Label 149 EX FH 4096 Burton Lane Notes Pump Definition Type Pump Definition Type Shutoff Flow Shutoff Head Design Flow Standard (3 Point) 0 gpm 203.10 ft 488 gpm Design Head 124.63 ft Maximum Operating Flow Maximum Operating Head 710 gpm 46.16 ft Pump Efficiency Type Pump Efficiency Type Constant Motor Efficiency 100.0 % Efficiency Constant Efficiency 100.0 % Is Variable Speed Drive? False Transient (Physical) Inertia (Pump and Motor) 0.000 Ib•ft2 Speed (Full) 0 rpm Specific Speed Reverse Spin Allowed? SI=25, US=1280 False Covinfton-Phase 1-020415.wtg Project Engineer. Donald L. Munday Date: 2/4/2015 Piedmont Design Associates, PA 125 East Plaza Drive, Suite 101 - Mooresville, NC 28115 - www.pdapa.com NCBELS License No.: C-1007 Bentley WaterCAD V81(SELECTseries 5) [08.11.05.61] Page 1 of 2 225,00 200.00 175.00 150.00 125»0 00.0 75,0 50.00 25.0 0.00 Pump Definition Detailed Report: EX FH 4096 Burton Lane Covington Subdivision - Phase 1 Active Scenario: 20 psi Residual Graph 50 100 150 200 250 300 350 400 450 500 550 6a00 6 a0 700 750 80 Flow (gpm) C©vinttort-PM1ase 1-020415.wtg Project Engineer. Donald L. Munday Date: 2)4/2015 3 60.0 50.0 40.0 0.0 • 20.0 Piedmont Design Associates, PA 125 East Plaza Drive, Suite 101 -Mooresville, NC 28115 - www,pdapa.ccom NCBELS License f4o.. C-1007 Bentley WaterCAD V81 (SELECTseries 5) (08.11.05.61] Page 2 of 2 Fire Flow Node FlexTable: Fire Flow Report Covington Subdivision - Phase 1 Active Scenario: 20 psi Residual Label Zone Fire, Flow Satisfles:Fire, Fire Flow Fire, Flow Flow(Total Flow; (Total Pressure Pressure Pressure: Pressure Junction.w/ Iterations ,Flow. ,(Needed) ;(Available), ,Needed)' 'Available). (Residual) (Calculated, '(Zone,Lower .(Calculated` 'Minimum' Constraints?, (gpm) (gpm) '(gpm) '(gpm) Lower Limit). Residua!) Limit) Zone Lower Pressure (Psi)' (psi): (psi) Limit) (Zone) _ __ .(psi)! _ J-1 3-2 J-3 J-4 J-5 3-6 Prop FH J-7 Prop. SO 3-8 J-9 J-10 Prop. FH 3-11 J-12 Prop. FH 3-13 Prop BO <None> <None> <None> <None> <None> <None> <None> <None> <None> <None> <None> <None> <None> 2 18 2 3 2 2 15 18 18 2 15 18 15 True True True True True True False True True True False True False 500 500 500 500 500 500 500 500 500 500 500 500 500 691 690 684 685 670 640 150 684 684 658 173 676 153 500 500 500 500 500 500 500 500 500 500 500 500 500 691 690 684 685 670 640 150 684 684 658 173 676 153 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.1 26.1 20.1 20.2 20.1 20.0 20.6 25.6 27.8 20.1 20.6 22.4 20.5 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 21.8 20.1 21.2 20.0 22.9 20.0 85.2 20.1 20.1 22.1 83.9 20.1 85.0 3-3 3-1 J-1 J-3 3-3 3-7 Prop. BO 3-1 3-3 3-3 J-11 3-1 3-13 Prop BO 3-1 Pressure Pressure Junctionw/.- Is Fire'Flow (System (Calculated Minimum Run Lower Limit) SystemPressure; Balanced? '(psi) ',Lower Limit) (System) (psi). (N/A) (N/A) (N/A) (N/A) (N/A) (N/A) (N/A) (N/A) (N/A) (N/A) (N/A) (N/A) (N/A) 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 PMP-1 PMP-1 PMP-1 PMP-1 PMP-1 PMP-1 PMP-1 PMP-1 PMP-1 PMP-1 PMP-1 PMP-1 PMP-1 True True True True True True True True True True True True True Covinfton-Phase 1-020415.wtg Project Engineer. Donald L. Munday Date: 2/4/2015 Piedmont Design Associates, PA 125 East Plaza Drive, Suite 101 - Mooresville, NC 28115 - www.pdapa.com NCBELS License No.: C-1007 . Bentley WaterCAD V8i (SELECTseries 5) [08.11.05,61] Page 1 of 1 WATER AND SEWER SYSTEM SPECIFICATIONS FOR COVINGTON SUBDIVISION (FORMERLY BURTON CREEK) PHASE IA DENVER, LINCOLN COUNTY, NORTH CAROLINA March 11, 2015 PREPARED FOR: VJK Development Group, LLC 16400 Huntersville Concord Road Huntersville, NC 28078 Phone: (704) 875-1371 PREPARED BY:. Piedmont Design Associates, P.A. Suite 101, Westfield Center 125 East Plaza Drive Mooresville, NC 28115 Phone: (704) 664-7888 Fax: (704) 664-1778 WATER AND SEWER SYSTEM SPECIFICATIONS FOR. g. UNC PU UC COVINGTON SUBDIVISION (FORMERLY BURTON CREEK) PHASE IA DENVER, LINCOLN COUNTY, NORTH CAROLINA February 24, 2015 PREPARED FOR: VJK Development Group, LLC 16400 Huntersville Concord Road Huntersville, NC 28078 Phone: (704) 875-1371 PREPARED BY: Piedmont Design Associates, P.A. Suite 101, Westfield Center 125 East Plaza Drive Mooresville, NC 28115 Phone: (704) 664-7888 Fax: (704) 664-1778 LINCOLN COUNTY STANDARD SPECIFICATIONS TABLE OF CONTENTS TECHNICAL SPECIFICATIONS Section ,Description 02110 Clearing and Grubbing 02210 Unclassified Excavation.and Grading, 02222'. Excavating, _Backfiiling & Compacting for Utilities 02512 Gravel Surface Access Roads and, Parking Areas 02575. Paving, Repair.& Resurfacing, 02601 Manholes, Drop Connections & Conflict Manholes 02665 Water Lines, Valves & Appurtenances 02668. Water Service Connections .:::. .. 02730 Force Mains:and Gravity;Sewer '02731. Sewer Service Laterals 02831 Chain Link Fencing 02933. Seeding and •Mulching 03300 ,Cast -in -Place Concrete, 11307 Sewage Submersible Pumping Station 11309 Sewage;Grinder Pumping'Station 16231 Packaged Engine Generators, Diesel 16415 Automatic Transfer Switches Pace Number 02110-1 To 0211072 02210-1 To 02210=7 02222.-1 To.07? -7 02512-1 To 02512-.1. :02575-1 To 02575-3, 02801-1 To.02601-3 ,.02665-1 To 02665=9 ..., 02688-1 To 02668-2 1.02730-1 To,02730-12 ,' .02731-1 To 02731-2 02831-1 To 02831-3 02933-1 'To 02933-5 03300-1 To03300-13 11307-1 To 11307-7 - 11309-1 To 11309-3 16231=1 To'16231-10 16415-1 To 16415-5 These specifications shall be used for: water and sewer construction projects in which ownership will be transferred to Lincoln: County .Public Works. Additional specifications ;May be added 'by the, Engineer to, address items specific :to the particular project ..However, any deviations from :the; specifications herein shall be approved by Lincoln County Public Works. , NOTE: 1. The Engineer referred to in these specifications is -the Engineer of Record far :the Project, The Engineer shall be responsible for observing the methods and' materials and .certifying that construction:was in conformance with the approved plans and specifications 2. Lincoln County Public Works is not 'responsible for any cost ,or Claim s ,associated with, construction projects not specifically owned by Lincoln'County Public Works.. LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 02110 CLEARING AND GRUBBING 1. DESCRIPTION 1.1 The clearing work covered by this section consists of cutting, removing and properly disposing of vegetation and debris. Trees specifically identified on the plans to be preserved shall be adequately delineated and flagged by the CONTRACTOR, such that the balance of the work may be performed in a safe and harmless manner in the vicinity of preserved trees. Such tree preservation will be considered part of the work and shall be in conformance with applicable local codes and regulations. Clearing and grubbing shall be performed in areas as called for on the plans, the limits of which shall coincide with the construction limits and in general shall extend five (5) feet beyond top of cut and toe of fill, not to exceed the limits of Lincoln County Public Works' property or easement, 1.2 Related Work Any reference to standard specifications refers to the most current published date of the following specification unless otherwise noted. 1,2,1 Reference the following specifications for related work: 02210 Unclassified Excavation and Grading 1.2.2 Clearing and grubbing activities shall conform to the applicable sections of the most recent publication of "Standard Specifications for Roads and Structures", published by the North Carolina Department of Transportation, except that grubbing shall be performed on all cleared excavation and embankment areas and shall include the complete removal of all stumps, roots and embedded debris. 1.3 The grubbing work covered by this section consists of removing and properly disposing of all surface vegetation and debris. Where the material being removed is high in organic matter content, such as root mat and other vegetative matter, it shall be considered vegetation and removed as part of the work of grubbing. 1,4 The work of clearing and grubbing shall also include the removal and satisfactory disposal of crops, weeds and other annual growth, fences, steps, walls, chimneys, column footings, other footings, foundation slabs, basements, other foundation components, signs, junked vehicles, and other rubble and debris, and the filling of holes and depressions. This work shall also be performed in all non wooded areas within the construction limits, shown on the project plans upon which seeding and mulching, sprigging or sodding is to be performed. As a part of the work of clearing and grubbing, the CONTRACTOR will be required to cut off and plug at the right of way or construction limits, as directed by the ENGINEER, any private water or sewer line intercepted during the construction of the project, as well as cut off and remove from the construction area any septic tank or portion thereof during the construction of the project. 1.5 Clearing and grubbing operations shall be completed sufficiently in advance of grading operations as may be necessary to prevent any of the debris from the clearing and grubbing operations from interfering with the excavation or embankment operations. 2. MATERIALS D2 0-1 Lincoln Gounty/04-2012 Topsoil shall be considered to mean original surface soil, typical of the area, whichis capable of supporting native .plant growth, and shall be free of large stones, roots, brush, waste construction debris and other undesirable material. 3. INSTALLATION 3.1 Clearing and grubbing shall be performed in areas as called for on the plans, the limits of which. shall coincide with the construction limits and in general shall extend 5 feet beyond top of cut or toe of fill, not to exceed the limits of the OWNER'S property. Clearing and grubbing activities shall conform to applicable Sections of the most current edition of Standard Specifications for Roads and Structures", published by the North Carolina Department of Transportation, except that grubbing shall be performed •on all cleared excavation and embankment areas and shall include the complete removal of all stumps, roots and embedded debris. 3.2 The CONTRACTOR shall perform all clearing .and grubbing operations before construction operations begin. 3.2.1 Where adjacent areas within the site but outside the limits of construction are disturbed es a result of clearing and grubbing. activities, the CONTRACTOR shall remove all debris and restore to the original grades and equal or better condition. 3.2.2 The CONTRACTOR shall exercise caution to protect and maintain all existing utilities and underground works which are to remain. Any existing utilities or underground works which are to remain that are disturbed during construction shall be repaired or replaced at the CONTRACTOR's expense. 3.2.3 The CONTRACTOR must comply with all local, state and federal laws, ordinances and regulations in the removal and disposal of clearing and grubbing of all vegetation, timber, waste and all surface debris that must be hauled from the Project Site. No burning of materials. will be allowed on site. The CONTRACTOR shall properly dispose of all cleared materials at his expense, in conformance with all applicable local and state laws and ordinances with the exception of any materials to be reused or recycled as directed elsewhere in this contract. 3.3 Stripping and Storage of Topsoil All topsoil suitable for reuse, in the opinion of the ENGINEER, shall be stripped to its full depth; all topsoil to be moved shall be free of large stone, roots, brush, .waste construction materials and. other undesirable matter. 3.3.1 Topsoil stripping shall be accomplished from all topsoiled areas to be disturbed. 3.3.2 Existing lawn sods may be 'left, to decompose with the topsoil. Heavier stands .of weeds .and grasses shall be removed as directed by the ENGINEER prior to the stripping operations. 3.3.3 The topsoil shall be kept separate from other excavated materials and stored in stockpiles, the location of which shall be as directed by the ENGINEER. Topsoil shall be stockpiled so that it shall not be subject to abnormal erosion and loss, and so that it does not impede the flow of drainage runoff. The directed locations of topsoil stockpiles will, when construction sequence permits, be located in areas that have previously been graded. to design rough grade. END OF SECTION 02110-2 Lincoln Ccunty104.-2012 SECTION 02210 UNCLASSIFIED EXCAVATION AND GRADING PART 1-- GENERAL 1.1 DESCRIPTION Work in this section includes the excavation, undercut excavating, grading, earthwork and compaction required as shown on the plans and all other associated miscellaneous items of earthwork construction, as shown on the plans. The CONTRACTOR shall furnish all materials, labor, equipment and incidental items necessary to complete this portion of the work as detailed on the plans and as called for in these Specifications. 1.2 Any reference to standard specifications refers to the most current published date of the following specification unless otherwise noted. 1.2,1. Ail unclassified excavation shall be In accordance with the applicable sections of the most recent publication of the "Standard Specifications for Roads and Structures", published by the North Carolina Department of Transportation, unless otherwise directed herein. 13 RELATED WORK Any reference to standard specifications refers to the most current published date of the following specification unless otherwise noted. Reference the following specifications for related work: 02110 Clearing and Grubbing 02222 Excavating, Backfiliing & Compacting for utiliti 02933 Seeding and Mulching ASTM D698C State Highway Specifications referred to in Section 1,2.1 1..4 DEFINITIONS Trench Rock: That rock within the trenching limits that must be removed for utility construction, Rock: That rock which must bee removed by blasting to permit reaching one foot below the design finish grade. eotechnical Engineer, also, know as the "Project Geotechnicai Engineer : Professional soils engineer hired by the contractor and approved by the Engineer for this project. Surveyor: Licensed surveyor hired by the Contractor and approved by the Engineer for this project. PART 2 - PRODUCT 2.1 Topsoil shall be considered to mean original surface soil, typical of the area, which is capable of supporting native plant growth, and shall be free of large stones, roots, brush, waste, construction debris and other undesirable material or contamination. 2.2 All fill used for site grading operations should consist of a clean (free of organics and debris) low plasticity soil (plasticity index less than 30). 02210-1 Lincoln County/04-2012 PART 3 - EXECUTION 3:1 GENERAL REQUIREMENTS 3. f .1 In the event a subsurface Investigation report has been prepared for the project, all excavation, filling.and grading shall be performed in accordance with the recommendations of the subsurface report, and under the direction of the project geotechnical engineer. 3.1.2 Construction stakeout will be by a licensed .survey firm provided by the CONTRACTOR. Exact locations and grade points are to be staked or fixed by the surveying firm :before construction. The CONTRACTOR shall not disturb any benchmarks, reference stakes or property line monuments. In the event it becomes necessary to remove any benchmark, reference stake or property line monument in the performance of the work, the CONTRACTOR shall reference such points in preparation for replacement if any such points are disturbed.or darnaged, they shall be replaced by a Registered Land Surveyor In:the state where the work is located. 3.1.3 Existing utility lines (either .overhead or underground), sidewalks, fencing, pavement or other structures shown on the :drawings,, shown to the CONTRACTOR or mentioned in the plans and. specifications shall be kept free of damage by the CONTRACTOR's operations. It shall be the responsibility of the CONTRACTOR to verify the existence and location of all underground utilities within .the Project Site. Any existing construction damaged by the CONTRACTOR shall be restored to an equal condition as that existing; at the timepriorto damage. If any existing utility is inadvertently damaged during construction, the -CONTRACTOR shall notify the utility; the ENGINEER arid Lincoln County Public Works of said damaged utility at once so that emergency repairs Maybe made. 3.2 UNCLASSIFIED EXCAVATION 3.2.1 'Upon completion of the stripping operations, and after all excavation of the site has been completed to the lines and grades shown on the drawings, the exposed subgrade in cut areas should be proofrolled as specified herein for areas to receive fill. Any areas which deflect, rut or pump excessively, during the proofrolling or fail to 'lighten up" after successive passes should be undercut to suitable soils and replaced with compacted fill. 3.2.2 Rock in the bottom of roadway cuts shall be excavated tv a depth of 1 foot below the roadbed and ditches. Rock in building pad areas shall be excavated to a depth of 1 foot below finished grade or as indicated on the grading plans. 3.2.3 The CONTRACTOR shall provide all sheeting, shoring, underpinning and bracing required to hold the sides of the excavation and forthe protection of all adjacent structures. 3.3 BLASTING 3.3.1 Any and all blasting operations shall be conducted in strict accordance with existing ordinances and regulations relative to storage and use of explosives. Blasting shall be done only by experienced men and extreme caution and care shall. be exercised to prevent injury to persons or damage to any pipe, Mains, wires, drains, :buildings, railroad tracks or other property above or below the surface of the ground. The CONTRACTOR shall use safety nets or .other equivalent measures to reduce the possibility of flying rock as a result Of blasting operations. 3.3.2 The CONTRACTOR shall submit blasting plans to the ENGINEER for review and :shallnot proceed with blasting "operations until approval has been granted. As directed by the ENGINEER, blasting operations shall be•monitored to insure that vibration levels produced by blasting are within tolerable limits. 3.3.3 All, Federal, State and Local permits required to perform blasting operations shall be obtained. 02210=2 Lincoln County/04-2012 3.4 DEWATERING 3,4.1 The CONTRACTOR shall control the grading in all areas so that the surface of the ground will be properly sloped, diked or ditched to prevent water from entering into excavated areas. The CONTRACTOR shall maintain sufficient personnel and equipment to promptly and continuously remove all water, from any source, entering or accumulating in the excavation or other parts of the work. All water pumped or drained from these areas shall be disposed of in a suitable manner without damaging adjacent property or other work under construction. 3,5 EMBANKMENTS, FILLS, AND BACKFILLS 3.5.1 Upon completion of the stripping operations, the exposed subgrade in areas to receive fill should be proofrolled with a loaded dump truck or sirnilar pneumatic -tired vehicle with a minimum loaded weight of 20 tons, under the supervision of the geotechnical engineer. The proofrolling procedure should consist of four complete passes of the exposed areas with two of the passes being in a direction perpendicular to the preceding ones, Any areas which deflect, rut or pump excessively during the proofrolling or fail to "tighten up" after successive passes should be undercut to suitable soils and replaced with compacted fill. 3.5.2 Embankments and fills shall be constructed at the locations and to the lines and grades indicated on the drawings. Material shall be placed in horizontal layers not to exceed 8 inches in loose depth and thoroughly compacted prior to placing each following layer. All fill material shall be free from roots or other organic material, trash, and from all stones having any one dimension greater than 6 inches. Stones larger than 4 inches, maximum dimension, shall riot be permitted in the upper 6 inches of fill or embankment. Fill areas shall be kept level with graders or other approved devices. Embankment and fill compaction shall be accomplished by thoroughly compacting each layer with sheep foot rollers, pneumatic rollers, and mechanical tampers in places inaccessible to rollers, or other equipment. When material has too much moisture, grading operations shall be limited to drying soil by spreading and turning for drying by the sun and aeration. When material is dry, moisture shall be added by sprinkling by approved means. 3.5.4 All embankments and fills shall be compacted to the following percentages of the maximum dry density as determined by the Standard Proctor Density Test, ASTM D-698, Method C. 3.5..5 The following table shall be used unless otherwise specified: Type Fill or Embankment TABLE OF COMPACTION Zone Minimum Density % Structure All Depths 100 Roadway and Top 12 Inches 100 Parking Remainder 95 Embankment types are defined as follows: Structure - beneath concrete slabs of buildings, floors, foundations, etc. Roadway and Parking - beneath all roads, streets, truck operations, and automobile parking lots. 02210-3 Lincoln County/04-2012 3.5.6 Where backfilling is required after the completion of drainage structures, all forms, trash; and construction debris shall be removed from excavation before backfilling begins. ;Backfill shall be placed in horizontal layers of 6 inches in loose depth. Compaction shall conform to requirements In the above table. Heavy rollers, crawler equipment, trucks or other heavy equipment shall not be used for compacting backfill within 5 feet of structure walls or other facilities which may be damaged by their weight or operation. No backfilling shall begin until concrete and masonry walls are property cured. 3.5.7 The CONTRACTOR shall carry the top of embankments, fills, or backfills to the surrounding grade so that upon compaction and subsequent settlement, the grade will be at proper elevation. Should settlement occur during the guarantee period of the contract, the CONTRACTOR shall provide sufficient fill to bring area up to finished grade and shall reseed as required. 3.6 PROOFROLLING SCHEDULE 3.6.1 Proofrolling under the observation of the Geotechnical Engineer will be performed using a loaded dump truck or similar pneumatic -tired vehicle with a minimum loaded weight of 25 tons as specified herein and as follows: 3.6.2 Immediately following stripping, all areas to receive fill shall be proofrolled as specified herein. 3.6.3 Immediately following the completion of excavation to proposed grades in cut areas, proofrolling shall be performed as specified herein. 3.6.4 Immediately priorto stone base course placement in pavement areas and following final floor slab preparation, all subgrade areas will be proofrolled. Any local areas which deflect, rut or pump under the roller shall be undercut and replaced with compacted fill material as specified herein. 3.7 'SOIL INSPECTION AND TESTS 3.7.1 All excavated and fill material shall be removed, selected, placed and compacted under supervision of a representative of a commercial soils testing laboratory, at no cost to Lincoln County Public Works. A commercial soils testing laboratory shall be a Firm properly equipped to perform such compaction tests and who has in their 'employment a Professional Engineer experienced in testing and soil mechanics. The laboratory representative shall have the authority to approve or disapprove the condition of the subgrade on which fill is to be placed, filled material, placement methods, compaction methods, and shall make compaction density tests as necessary to determine that the specified density is obtained. The laboratory shall be notified before any cut is made or fill is placed in order that the laboratory representative may be present during all grading operations. The Contractor shall remove. replace, recompact and retest ail fills failing to meet the density requirements at no cost to Lincoln County Public Works. 3.7.2 Field density tests shall be performed by Lincoln County Public Works' testing agency for each one foot of fill material placed at the following frequency:. 3.7.3 A minimum of one field density test shall be made for each 5,000 square feet of fill placement in building areas. 3.7A A minimum of one field density test shall be made for each 10,000 square feet of fill placement in all other areas where pavement Is to be placed. 3.7.5 Prior to final acceptance, the Geotechnical Engineer and Surveyor shall submit certification specifying that the project compaction criteria and subgrading elevations have been satisfactorily obtained. This certification should be in the form of a letter accompanied by a stamped as -built drawing showing spot elevations. 02210-4 Lincoln Countyl04-20 t 2 3.8 BORROW AND WASTE MATERIALS 3.6.1 Borrow: In the event borrow material is required, the borrow material shall be checked for suitability for compaction and approved by the soils testing laboratory. Borrow excavation shall be performed in accordance with the most current referenced State Highway construction Specification in which State the project is located except where modified herein. 3.8.2 Waste: Excavated materials not suited for backfill and excavated material in excess of that needed to complete the work shall be wasted on the project site where directed by the ENGINEER or hauled off the property. Waste areas shall be left in a graded and sloped condition to allow natural drainage of surrounding area, 3.9 RESIDUAL SOIL AREAS 3.9.1 If proofrolling indicates that on -site virgin soils supporting any roadway, parking, building or other structural areas are not adequate as determined by the Geotechnical Engineer, then these unsuitable areas shall be repaired. The necessary repair procedure shall be determined by the Soils Engineer and may include scarifying, drying and recompaction procedures or undercutting and replacement procedures, 3.10 FINAL GRADING 3.10.1 On completion of all grading, all graded areas (except building pads and pavement areas in rough grading contracts and all cut slopes steeper than 4:1 slope) shall be provided with 4 inches of topsoil and brought to the finished grades shown on the drawings. Areas disturbed by operations of the CONTRACTOR shall be properly returned to their original condition with a topsoil covering of 4 inches. 3.10.2 After the entire graded area has been brought to the finished grades shown on drawings, all areas shall be left smooth and free from erosion, ridges, ditches and evidence of ponding. Final grades shall be free from all roots, debris, rock and soil lumps and left in readiness for seeding. 3.10.3 Prior to acceptance of the entire project, the CONTRACTOR shall correct all embankments and graded areas of all damages due to washes, settlement, erosion, equipment ruts or any other cause at his expense. 3.10,4 The CONTRACTOR shall stabilize all disturbed areas, unless otherwise directed, by seeding and mulching per Section 02933 of these specifications or other means of stabilization called for by the contract drawings. 3,11 CLEAN-UP 3.11.1 Upon completion or termination of the work, the CONTRACTOR shall remove from site all equipment, waste materials and rubbish resulting from his operations. END OF SECTION 02210-5 Lincoln County -2 2 LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 02222 EXCAVATING, BACKFILLING & COMPACTING FOR UTILITIES. 1. DESCRIPTION The CONTRACTOR shall furnish all labor, material, equipment, and supplies, and shall perform all earthwork including excavation and backhll, ;pavement removal, sheathing, bracing, shoring, pumping or bailing, dewatering, restoration and cleanup, all as 'indicated, specified "and/or necessary to complete the work: 1.1 .Any reference to standard specifications refers to the most current publisheddateof the following, specification unless otherwise noted. • 1,2 Related Work Reference the following specifications for related work: 02575 Pavement Repair and Resurfacing 02933 `Seeding and Mulching 1.2.1. Any reference to NCDOT standard specifications Was obtained from the '"Standard Specifications for Roads and Structures" published by the North Carolina Department of Transportation:. Unless otherwise noted, the most current date published applies. 2. MATERIALS 2.1 Fill Material shall be classified as ML-low plasticity silt or, better by the Unified Soil Classification System and tabulated below: • - Unified Class. Description , Class'I 1/4" - 1'-1/2 well .graded ,stone including coral, slag, cinders, crushed stone'and crushed' shells ' ClassII GM Coarse gravel well graded' - ` GP Coarse gravel poorly graded SW Coarse sands well graded SP Coarse sands poorly,graded ' Class Ill GM Silty-sandy.gravel GC ' Clayey-sandygravei - SM Silty -'sands • SC I, .Clayey -'sands .. - Class IV _ ML Inorganic silts and fine sands Fill material shall exhibit a plasticity index of less than 20 and. Standard Proctor maximum density at optimum ,moisture greater than 90.pounds per cubic foot. The following materials are unacceptable " ' ' Unified Class Description Class IV , CL Inorganic clays - low plasticity .- 'MH Inorganic elastic silts CH Inorganic clays high plasticity Class V OL Organic silts ' ' OH Orga[ric'clays ` PT' Highly organic soil' 02222-1. Lincoin County/04 2012 2.2 Washed Stone Stone material where indicated shall be crushed stone or gravel of strong, durable nature and shall conform to standard size No. 57 per NCOOT Section 1000. 2.3 Class C Concrete Minimum 28-day compressive strength of 2000 psi. 3. CONSTRUCTION 3.1 Existing Facilities 3.1.1 Existing Utilities Shown on the Drawings It shall be the CONTRACTOR'S responsibility to conduct the work in such a manner as to avoid damage to or interference with any utilities services shown on the drawings. If such damage, interference, or interruption of service shall occur as a result of his work, then it shalt be the CONTRACTOR's responsibility to promptly notify the ENGINEER of the occurrence and to repair or correct it immediately, at his own expense, and to the satisfaction of the ENGINEER and Lincoln County Public Works. 3.1.2 Existing Utilities Not Shown on the Drawings It shall be the CONTRACTOR's responsibility to exercise all reasonable precaution in the performance of the work to avoid damage to or interference with any utilities services, even though not shown on the drawings. If such damage, interference, or interruption of service shall occur as the result of this work, then the CONTRACTOR's responsibility will be the same as stipulated in Paragraph 3.1.1 above. 3,2 Excavation and Backfill,- General Requirements 3.2,1 Pavement, gutters, sidewalks, aprons and curbs which will be disturbed by excavation shall be removed and disposed of as a part of ordinary excavation. That which is to be removed shall be cut or sawn along clean straight lines from that which is to remain. Remove enough such that a minimum of twelve inches of undisturbed earth remain between the excavation and that which is to remain.. 3.2.2 Where required, and as approved by the ENGINEER, sheeting and bracing shall be used to prevent injury to persons, caving of trench walls and to conform with all governing laws and ordinances. Sheeting and bracing shall be left in place until the trench is refilled to a safe limit. The top portion may then be removed, but the lower portion shall remain undisturbed. 3.2.3 It is the responsibility of the CONTRACTOR to provide an adequate dewatering system where required. The system shall be capable of removing any water that accumulates in the excavation and maintaining the excavation in a dry condition while construction is in progress. The surface of the ground shall be sloped away from the excavation or piping provided to prevent surface water from entering the excavation. Disposal of water resulting from the dewatering operation shall be done in a manner that does not interfere with normal drainage, and does not cause damage to any portion of the work or adjacent property. All drains, culverts, storm sewers and inlets subject to the dewatering operation shall be kept clean and open for normal surface drainage. The dewatering system shall be maintained until backfilling is completed or as otherwise directed by the ENGINEER. All damage resulting from the dewatering operation shall be repaired by the CONTRACTOR to the satisfaction of the ENGINEER and Lincoln County Public Works and at no cost to Lincoln County Public Works. 3.2 The CONTRACTOR shall erect, maintain, and safeguard temporary bridges, walkways, or crossings where it is necessary to maintain traffic. Where trenches are open in the vicinity of pedestrian or vehicular travel lanes, suitable carriers will be constructed and maintained and the 02222-2 Lincoln County/O4-2012 work will be further protected from sunset to sunrise with a sufficient number of lights or flares to fully protect the public from accidents:on• account of construct on:• • 3.3 If ,the specified depth for foundations; proves insufficient° to reach firm ground, ;the ENGINEER shall be notified and will furnish, instructions for proceeding with the .work. • 3.4 Rock, wherever used as a name for excavation material, shall Mean boulders exceeding one-half cubic yard in volume or solid ledge rock; which in the opinion of, the ENGINEER,requires for its removal drilling and blasting, or wedging .or sledging .and barring. The CONTRACTOR shall excavate the same as near the neat lines of the trench as practicable and he shall take all due:. precautions in the pursuance of the work. The CONTRACTOR will be held strictly responsible for all injury to life, to public and private property. 3.4.1 Rock shall be.:removed from the eXcavation to the following limits: Trenches = The diameter of the pipe plus 12 inches on each side, extending eight inches • • below the, pipe wall and bell. Structures-.124nches :beyond 'the vertical 'plane of the 'structure on all sides and On the ;bottom onlyto the depth necessary for proper'installation. 3.5 Bleating Prior to commencing any -blasting operations the CONTRACTOR shall notify the ENGINEER and either the Local Fire -Department Fire Prevention Section or the Lincoln County Fire Marshal (as applicable) and, :obtain blasting permits as required. The CONTRACTOR :must famish proof (certification) of insurance specifically covering, any and all obligations assumed pursuant to the use of explosives. Ali blasting operations shall be conducted in strict,accord_ance-with any,and all decrees, rules, regulations, ordinances, laws 'as .may be imposed by any regulatory body and/or agency having .jurisdiction over the work relative .to -handling, transporting, use and -storage of explosives. Blasting shall,. be 'done only 'by 'competent and experienced men whose activities shall be 'conducted. -in a• workmanlike manner. Satisfactory information must ,be ;provided to the ENGINEER; that the blaster.:meets or exceeds the qualifications enumerated:in the most current edition of OSHA' Regulations Part 1926, Subpart U, Section 1926.901 - Blaster Qualifications. _ The CONTRACTOR .shall protect _all structures from the effects Of the blast and repair any resulting damage. If the CONTRACTOR repeatedly uses excessive blasting charges or blasts :in an .unsafe or improper Manner, the ENGINEER may direct the CONTRACTOR, at -no cost to Lincoln County Public Works, to employ an independent blasting consultant to supervise the preparation for each:blast and approve the quantity of each charge 3.5.1 Overburden Undisturbed overburden may .be deemed adequate in lieu of matting but only after the actual depth of the .undisturbed overburden has been :determined and adjudged sufficient by the ENGINEER, Under no circumstances will loose orfill overburden be adequate without the use of weighted mats. 3.5.2 Permission to'Blast . The CONTRACTOR shall not be allowed to;biast before 9.a.m or after 3 p.m. without approval of the ENGINEER and Lincoln CountyPublia,Works.. Blasting' will not occur within any rights -of -way, • maintained by any agency (D.10 T., R:R., Gas, Lincoln Co inty Public Works, etc.) without specific approval of the controlling agency and only in accordance with their respective requirements {as exceeded herein) The CONTRACTOR shall be held responsible for any and all injury to persons or damage to public or private property.. 35.3 The CONTRACTOR shall not use excavated rock as backfiilmaterial. Dispose of rock which is, surplus or not suitable for use` as rip rap: ` • • 02222-3 ' Linea% County104,2012 3.5.4 Monitoring The CONTRACTOR shall notify the ENGINEER prior to any blasting, Additionally, the CONTRACTOR and/or ENGINEER shall notify Lincoln County Public Works before any charge is set. Following review by the Lincoln County Public Works regarding the proximity of permanent structures to the blasting site, the Lincoln County Public Works may direct the CONTRACTOR to employ, at the expense of the CONTRACTOR, an independent, qualified specialty sub -contractor, approved by Lincoln County Public Works, to monitor the blasting by use of seismograph, identify the areas where light charges must be used, conduct pre -blast and post -blast inspections of structures, including photographs or videos, and maintain a detailed written log. 3.6. Structure Excavation and Backfill 3.6.1 Structure Excavation shall be made at the locations shown on the plans and to the exact subgrade required. Bottom of excavations shall be level and in firm,, solid material, with soft material or voids treated as specified. Excavated areas shall be kept free of water during the construction period. Where earth will stand, footing trenches may be cut to the exact size of the footings; otherwise, forms shall be used. Where necessary, sides of excavations shall be shored and sheathed, or cofferdams built, as required for protection of the work and personnel. 3.6.1.1 Wherever excavation for a foundation extends below the water table or where specifically indicated on the plans, washed stone shall be placed to a minimum thickness of 12 inches, unless otherwise shown, prior to placing the foundation, The washed stone shall be compacted to 90% of maximum as determined by the Standard Proctor test (ASTM 0698). 3.6.1.2 If the specified depth for foundations proves insufficient to reach firm ground, the ENGINEER shall be notified for furnishing instructions and proceeding with the work. 3.6.1.3 An adequate dewatering system shall be provided at all structure excavations and elsewhere as directed by the ENGINEER. If a well -point system is used; the CONTRACTOR shall submit plans to the ENGINEER for approval. The system shall be capable of removing any water that accumulates in the excavation and maintaining the excavation in a dry condition while construction is in progress. The surface of the ground shall be sloped away from the excavation or piping provided to prevent surface water from entering the excavation. Disposal of water resulting from the dewatering operation shall be done in a manner that does not interfere with normal drainage, and does not cause damage to any portion of the work or adjacent property. All drains, culverts, storm sewers and inlets subject to the dewatering operation shall be kept clean and open for normal surface drainage. The dewatering system shall be maintained until backfilling is complete or as otherwise directed by the ENGINEER. All damage resulting from the dewatering operation shall be repaired by the CONTRACTOR to the satisfaction of the ENGINEER and Lincoln County Public Works and at no cost to Lincoln County Public Works. 3.T' Structure Backfill shall be e- done with material free from large clods, frozen earth, organic material or any foreign matter, and shall evenly and carefully be placed and tamped in horizontal layers. Compaction equipment specifically designed for these purposes must be present and operational at the job site and shall be utilized throughout to obtain uniform compaction, The degree of compaction and the density shall be determined by the most current Standard Proctor Test (ASTM 0696), with compaction requirements as follows: 02222-4 2 Percent of Maximum Density at Optimum Moisture Location 100 Top 12" of fill under pavement, surfacing or structures 95 Full depth beneath all roads - paved or unpaved, driveways, sidewalks and undercut backfill for structure excavation 95 All other areas not defined above 3.7.1 No backfill shall be placed against a structuralwall until all connecting structural members are in place. It shall be the CONTRACTOR's responsibility to provide compaction to such a degree that subsidence after placing shall not be detrimental to the stability or appearance of the structure, adjacent ground, or paved areas. The CONTRACTOR shall provide adequate protection to all structures during backfilling and shall use every precaution to avoid damaging or defacing them In any way. CONTRACTOR shall be responsible for the protection of all structures from damage or flotation prior to backfill being placed. 3.7.2 Unless otherwise approved by the ENGINEER, liquid -retaining structures shall not be backfilled until tested for leakage. 3.8. Unstable Suberade Should unstable soil, organic soil, or soil types classified as fine-grained soils (silts and clays) by ASTM D-2487 be encountered in the bottom of pipe trenches or structure. excavations, such soils shall be removed to a depth and width determined by the ENGINEER, properly disposed of and. shall be backfilled with crushed stone conforming to the most current •Department of Transpor- tation Specifications, Size 57. Placement shall not exceed 12-inches loose and compacted to 90% of the dry density determined by the most current Standard Proctor Test ASTM D698 (Class C concrete may be substituted in place of #57:stone at the CONTRACTOR's option. A 24-hour cure must be given before proceeding with the work). 3.9. Site Grading Site grading shall conform to the grades indicated by the finish contours on the plans. Where topsoil, pavement, gravel or crushed stone surfacing and other items are shown, rough grade shall be finished to such depth below finish grade as necessary to accommodate these items. All areas where structures are to be built on fill shall be stripped to such depth as necessary to remove turf, roots, organic matter and other objectionable materials. 3.9.1 Excavation shall be made to the exact elevations, slopes and limits shown on the plans. Material excavated may be used as fill material as long as it meets the material requirements established herein. Acceptable material must be stockpiled neatly onsite and clear of all unsuitable materials to be removed from the site. 3.9.2 Fill shall incorporate only acceptable materials defined herein. It shall not contain organic material, roots, debris or rock larger than 6 inches in diameter. 3.9.2.1 Where fill is to be placed, all existing vegetation, roots and other organic matter down to 12 inches below grade shall be stripped and disposed of as directed. 3.9.2.2 After clearing existing vegetation, at the ENGINEER's discretion, the site may require proof rolling to insure that all .unstable material has been removed. Proof rolling shall be done in the ENGINEER's presence, utilizing a loaded durnptruck or sirnilar pneumatic -tired vehicle with a minimum loaded weight of 25 tons.. 02222-5 Lincoln cauntyl04-2012 3.9,2,3 Fill shall be placed in successive compacted layers not to exceed 6 inches compacted thickness. Each layer shall be spread evenly and compacted as specified below before the next layer is placed, 3,9.2.4 Rock shall not be incorporated in fill sections supporting pavement or structures, 3.9.2.5 Where natural slopes exceed 3:1, horizontal benches shall be cut to receive fill material. Slopes of less than 3:1 and other areas shall be scarified prior to placing fill material. 3.9.2.6 Borrow material, as required, shall be provided by the CONTRACTOR at his own expense. Borrow material on site may be utilized provided it complies with these specifications. 3.10. Compaction Unless otherwise noted, each layer of fill and backfill and the top 12 inches of existing subgrade material in cuts shall be compacted by approved equipment as specified below. The degree of compaction and the density shall be determined by the most current Standard Proctor Test (ASTM D698). Percent of Max, Dry Density at Optimum Moisture Content Top 12 inches of fill under Pavement, structures or surface 100% Fill under roads and structures 95% Fill and backfill in other areas 95% Material too dry for proper compaction shall be moistened by suitable watering devices, turned and harrowed to distribute moisture, and then properly compacted. When material is too wet for proper compaction, operations shall cease until such material has sufficiently dried. 3,11. Compaction Tests The CONTRACTOR shall provide compaction tests by an independent testing agency selected by the CONTRACTOR and approved by the ENGINEER. The compaction tests shall be taken at appropriate locations and frequency to demonstrate that the backfill (or fill) has been placed to meet the minimum compaction density required. The testing agency shall submit written test records to the ENGINEER for all compaction tests performed. Minimum testing shall be one test per 500 CY of material placed at the ENGINEER's option and one test per 10,000 square feet of fill placed for every foot of fill thickness. In the event that the soil compaction is not in compliance with these specifications, then the CONTRACTOR shall take corrective action, at no cost to Lincoln County Public Works, to compact the soils within the limits of the specifications. The ENGINEER shall be notified within 24 hours of any failing compaction tests. Any retesting of failed areas shall be perforrned only after corrective measures have been made by the CONTRACTOR to bring the compacted soils into compliance. AU retesting shall be performed with the ENGINEER present. 3,12. Site Restoration 3 12.1 General All surfaces disturbed by the CONTRACTOR in the work shall be restored to a condition equal to or better than that which existed prior to commencement of the work, except as otherwise specified herein. 3 12.2 Pipe drains, headwalls, catch basins, curbs arid gutters, and all incidental drainage structures shall be restored using like materials and details at no additional cost to the Lincoln County Public Works. The CONTRACTOR shall maintain drainage during construction. 02222-6 Lincoln County/04-2012 3.12.3 All cuts, fills and slopes shall be neatly dressed off to the required grade or subgrade, as indicated on the plans. 3.12.4 Grassed areas shall be restored at no additional cost to Lincoln County Public Works. Disturbed areas shall be covered with two (2) inches of topsail, furnished by the CONTRACTOR from an approved source and of approved quality, then shall be fertilized, and seeded to match existing adjoining areas. All ditches shall be restored to their existing grade, line and cross section. 3.12.5 Paved surfaces shall be restored in accordance with the provisions of Section 02575. END OF SECTION 02222-7 llncen Countyl04-2012 UNCOLN COUNTY STANDARD SPECIFICATIONS SECTION 02575 PAVING REPAIR AND RESURFACING 1. DESCRIPTION This section covers cutting and replacing pavement for the installation of utilities as shown on the plans and as specified herein. Any reference to sections of state specifications shall be in conformance with the state specifications referred to in the Section 1,2.1 Related Work. 1.1. Any reference to standard specifications refers to the most current published date of the following specification unless otherwise noted, 1,2, Related Work See the following sections for related specifications: 02222 Excavating, backfilling & Compacting for Utilities 03300 Cast -in -Place Concrete: MP 1 AASHTO M81 AASHTO M82 MSHTO T96 AASHTO T176 AASHTO 1.2,1.. Any reference to NCDOT standard specifications was obtained from the 'Standard Specifications for Roads and Structures" published by the North Carolina Department of Transportation. Unless noted, the most current date published applies, 2. MATERIALS 2 1 Aggregate Base Course shall be in accordance with the NCDOT 1010 Type B. Aggregate base course material shall consist of crushed stone, crushed stone, crushed or uncrushed gravel and other similar materials displaying hard, strong durable particles free from adherent coatings. Ail aggregate shall be from and approved sources In accordance with NCDOT Section 1005, 2.2 Bituminous Paving 2.2.1 Bituminous Prime Coat: Cut -back asphalt used as prime coat shall conform to NCDOT Section 800. 2.2.2 Bituminous Base Course: Shall conform to NCDOT Section 630, Articles 1 through 4, Type HB. 2.2.3 Bituminous Tack Coat: Shall conform to NCDOT Section 605, Articles 1 through 9. 2.2.4 Bituminous Surface Coat: Shall conform to NCDOT Section 645, Type 1-2, 2.3. Portland Cement Course Shall be composed of Portland Cement, coarse aggregate, fine aggregate and air entraining agent in accordance with Section 03300. Other admixtures may be added with the ENGINEER's approval. All concrete shall be Class A concrete with a minimum of 3500 psi compressive strength at 28 days. The concrete shall be air entrained to provide an air content of 4.5 percent plus or minus 1.5 percent. 02575-1 Lincoln County/04-2012 3. CONSTRUCTION 3.1 pavement Cutting: Where the existing pavement is to be cut for Installation of pipe or other utilities, the CONTRACTOR shall cut the pavement neatly in advance of trenching. All pavement shall be cut to a straight edge with the method of cutting subject to approval of the ENGINEER. Pavement shall be cut 12 inches wider on each side of the excavated area. Ragged or irregular edges wilt be redone at no cost to Lincoln County Public Works. Concrete pavement shall be cut with a suitable concrete saw cutting equipment. 3.2 Trench Backfillinq: Shallbe in accordance to plans or as specified elsewhere herein. 3.3 Aggregate Base Course shall be placed and compacted in accordance with NCDOT Section 520, Article 8. The base course shall be placed at the same time with the trench backfilling. 3.3.1 If the base course is designed to be used as a temporary travel surface, the additional thickness shall be placed, compacted and maintained until the permanent surface is placed. When preparing the base course for the final surface course, the base course material shall be undercut to the thickness to accommodate the surface course(s) and removed from the site, unless otherwise directed by the ENGINEER. The final thickness of the base shall be within a tolerance of plus or minus 1/2 inch of the base thickness required on the plans. 3.3.2 Backfilling with soil above an elevation to accommodate the final base thickness, to be cut-out and replaced with base material at a later date, will not be allowed. 3.4 Prime Coat Shall be applied to non -bituminous base course beneath bituminous plant mixed pavements unless otherwise shown in the plans. The prime coat shall be applied only when the surface to be treated is dry and the atmosphere temperaturein the shade is 40° F or above. Prime coat shall not be applied when the weather is foggy or rainy. The base shall be clear of debris, dirt, clay or other deleterious material prior to placing the prime coat. 3.4.1 Application of the prime coat shall consist of asphalt grade AASHTO 81 for Grade RC-70 except Kinematic viscosity at 140° F, centistokes shall be a minimum of 30 and a maximum of 60; the distillate, percentage of volume of total distillate to 680°F, shall be as follows: To 374°F 15 minimum To 437°F 55 minimum To 500°F 75 minimum To 600°F 90 minimum and the residue from the distillate to 680°F volume percentage of sample difference shall be a minimum of 50 or of shall be of asphalt grade AASHTO 82. The prime coat shall be applied at a rate of 0.18 to 0.45 gallons per square yard at an application temperature of 90° to 130°F. 3.5 pituminious Concrete Surface Course, Type 1-2 The surface course shall conform to NCDOT Type 1-2. Pavement shall be replaced within the same week that it is cut. If Inclement weather delays pavement replacement, the CONTRACTOR shall not cut additional pavement until he has notified the ENGINEER and received specific permission and instructions. Any deviation from this schedule could subject the CONTRACTOR to immediate shut -down or non-payment of additional work performed until pavement repair is complete. 3.5.1 The bituminous plant mix placement and compaction shall conform to NCDOT Section 610, Section 401.11 through 401.39. If directed by the ENGINEER, density control and determination shall be in Accordance to NCDOT Section 610, Article 11. 02575-2 Ltncan County/04-2012 Portland Cement Concrete shall be placed over a compacted sub -base of CABC stone with the surface damp at time of placement The concrete patch shall equal the thickness of the surrounding pavement, but shall not be less than 4 inches thick. The concrete shall be handled to prevent segregation and kept free from mud, soil or other foreign matter. 3,6.1 Concrete placement shall not be undertaken or shall be discontinued when any of the following conditions exist: 3.6.1.1. When the descending air temperature in the shade and away from artificial heat reaches 40°F. 3.6,1.2. When the subgrade or base course is frozen. 3.6.13. When the temperature of the concrete mix exceeds 90°F. 3.6.1.4..When the time after botching exceeds 90 minutes. 3.6.2 Concrete finishing shall consist of screeding and floating to assist consolidation. The surface texture shall closely resemble the texture of the surrounding pavement. A uniform surface texture shall be applied by burlap dragging or other method acceptable to the ENGINEER. The use of excessive water during finishing will not be permitted. 3..3 Concrete curing shall be accomplished with spray compounds, polyethylene film or other methods acceptable to the ENGINEER. In no instance shall the method of curing be allowed to damage the finished surface. Any concrete with excessive surface damage will be considered defective work and removed and replaced at the CONTRACTOR's expense. 3.6.4 Concrete shall be protected from cold for a minimum of 72 hours through thermal blankets or other means acceptable to the ENGINEER. Thermal protection will be required whenever the air temperature Is expected to fall below 40°F. Concrete damaged as the result of freezing shall be removed and replaced at the CONTRACTOR's expense. END OF SECTION 02575-3 Lincoln County O -2012 LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 02601 MANHOLES, DROP CONNECTIONS AND CONFLICT MANHOLES 1. DESCRIPTION The CONTRACTOR shall furnish all labor, materials, equipment and supplies and shall perform all work necessary for the construction of all manhole drop connections and conflict manholes complete and ready for use. The manhole drop connections and conflict manholes shall be constructed at the locations and grades shown or established by the ENGINEER and shall conform to the details shown on the Plans. 1.1. Related Work See Section 02730, Force Mains and Gravity Sewers for related specifications. 1,2. References Any reference to standard specifications refers to the most current published date of the following specifications unless noted: ASTM Specifications as listed. AWWA Specifications as listed. 1.2.1. Any reference to NCDOT standard specifications was obtained from "Standard Specifications for Roads and Structures", published' by the North Carolina Department of Transportation. Unless otherwise noted, the most current date published applies. 2. MATERIALS Materials for manholes shall be new and furnished by the CONTRACTOR in accordance with the following requirements: 2.1. Manholes shall be precast reinforced concrete sections conforming to ASTM C-478 and to the following: 2.1.1. Tops shall be eccentric cone where cover permits unless shown otherwise on the drawings and flat slab tops otherwise. Bottoms shall be integrally cast unless the CONTRACTOR proposes to use specialty bases ('Dog -House") at points of connection to existing sewer mains. Any special bases or riser used rnust be detailed in shop drawings and submitted to Lincoln County Public Works for approval. Manhole wall and base dimensions shall conform to C-478 or to the minimum dimensions shown on the drawings. 2.1.2. Manhole supplier shall design manhole sections to resist earth loads and to resistuplift resulting from buoyant forces calculated with ground water table at the ground surface.Walt and/or base dimensions. shall be increased accordingly. 2.1.3. Pipe connection shall consist of an approved continuous boot of 3/8 inch minimum thickness neoprene as shown on the drawings conforming to ASTM C-923. Boots shall be either cast into the manhole wall or installed into a cored opening using internal compression rings. Installed boot shall result in a water -tight connection meeting the"performance requirements of ASTM C-443. 2.2. Frames and Covers shall be of domestic manufacture good quality cast iron of uniform grain, conforrning to ASTM A48, Class 30 or better, constructed in accordance with Lincoln County Public Works Standard Detail SS-1 and as shown on the Plans. 02601-1 Lincoln County/04.2012 2.3. Concrete (poured in place) Air entrained Portland Cement Concrete having minimum twenty-eight (28) day compressive strength of 3000 psi. 2.4, Joint Sealant Butyl Rubber based conforming to AASHTO M-198, type B - butyl rubber, suitable for application temperatures between 10 and 100 degrees F 2.5. 0-Rine or Gasket (CONTRACTORs Option) ASTM C-443 2.6. Sand Cement Portland Cement: ASTM C50, Type I Sand: Clear, sharp, graded from fine to coarse, ASTM C-144 Water: Clean and potable Mixture: One (1) part cement, two (2) parts sand 2.7. Pipe and Fitting Same as sewer pipe 2.8. Precast Grade Rings shall be no Tess than 4" In height and conform to ASTM C 478. 2.9. Washed Stone Stone material, crushed stone or gravel shall be strong, durable and conform to standard size No. 57 per NCDOT Section 1000. 2.10. Coatings CONTRACTOR shall submit a coating proposal for approval by Lincoln County Public Works and the ENGINEER for all force mains and low pressure sewer force mains connecting to all new and existing receiving manholes and the next two "downstream" manholes. 3. CONSTRUCTION 3.1. Excavation for all sanitary manholes shall be carried to a depth such as to provide a minimum of 6 inches of washed stone bedding material below the bottom of structures and extend to a minimum width of 8 inches beyond each side of structures. 3,2. Should unstable soil, organic soil, or soil types classified as fine-grained soils (sifts and clays) by ASTM D-2487 be encountered at the bottom of excavations, such soils shall be removed to a depth and width determined by the ENGINEER and properly disposed of. The resulting undercut shall be backfilled with washed stone. Placement and compaction shall conform to applicable earthwork specifications. 3.3. Manholes shall be constructed of precast reinforced concrete with cast iron frames and covers in accordance with details shown on the Plans. 3.4. Invert channels shall be smooth and accurately shaped to semi -circular bottom conforming to the inside of the adjacent sewer sections. Inverts shall be formed of concrete, and no laying pipe through manholes will be permitted. Changes in size and grade shall be made gradually and evenly. The minimum bending radius of the trough centerline shall be 1.5 times the pipe I.C. A minimum'" radius shall be provided at the intersection of 2 or more channels. Depressions, high spots, voids, chips or fractures over %" in diameter or depth shall be filled with sand cement and finished to a texture reasonable consistent with that of the formed surface. 02601-2 r onot Cnttr-2crt 2 3.5. Precast concrete bottom sections, risers, and top sections shall be fabricated such that when assembled, they provide a manhole conforming tothe depth required. The CONTRACTOR shall be responsible for the furnishing and constructing manholes such that the completed assembly is flush (0.1 foot above) finished grade or at other elevations as may be shown on the drawings. No manhole assembly will be accepted or paid for that will allow surface water inflow to occur through the cover due to poor attention to construction grades. 3.6. Sections are to be assembled so as to provide a plum structure with uniform bearing at all joints and at the base slab. Joints shall be thoroughly cleaned to remove dirt and foreign material. The butyl rope sealant shall be unrolled directly against the base of the spigot. Leave the protective paper in place until the sealant is fully in place. Overlap rope from side to side, not top" to bottom. Joints to be plastered smooth inside and outside of manhole with a cement grout. Joints shall be water -tight 3.7. Pipes shall project into the manhole 2-inches and shall be mechanically sealed with a molded neoprene boot. 3.8. Manhole frames and. covers shall be set flush (0.1 foot above) with the finished grade or as otherwise shown on the drawings. Precast adjustment (grade) rings shall be used as required. No more than 8 vertical inches of grade ring will be allowed per manhole. Seal frame to adjustment ring, or cone section with butyl sealing rope and completely grout the ring to the top manhole section. 3.9. Drop connections shall be constructed In accordance with Lincoln County Public Works Standard Detail SS-4 and as shown on the Plans. 3.10.1. Conflict Manholes and Manhole Alternates shall be constructed in accordance with details shown on the plans. 3.11. Force main or Low Pressure Sewer Force Main receiving manholes and thenext two "downstream" manholes, shall be cleaned, prepared, a moisture barrier applied, and coated, in accordance with coating manufacturer's specifications, with a corrosion barrier. This applies to both new and existing manholes: 4. TESTING All manholes shall be tested in accordance with the Infiltration/Exfiltration Test in Section 02730, unless otherwise directed by the ENGINEER. Testing results shall be provided to Lincoln County Public Works. Lincoln County Public Works shall be notified 72 hours in advance of any testing. END OF SECTION 02601-3 Lincoln County/04-2012 LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 02665 WATER LINES, VALVES, AND APPURTENANCES 1. 1)SCRIPTION The CONTRACTOR shall furnish all labor, materials, equipment and supplies and shall perform all work necessary for the construction of water lines, valves and appurtenances; complete, disinfected, tested and ready far use. The water lines and valves shall be constructed of the size and at the locations shown on the plans. 1 1. Related Work See the following Sections for related specifications 02222, Excavating, Backfliting & Compacting for Utilities 02933, Seeding & Mulching 1.2. References Any reference to standard specifications refers to the most current published date of the following specifications unless noted: AWWA Specifications as listed. ASTM Specifications as listed. NSF Specifications as listed. 2. MATERIALS Ali materials for water line shall be new and shall be furnished by the CONTRACTOR in accordance with the following requirements unless shown otherwise an the plans. 2.1. Water Lines, 2 Inch Through 24 inch 2.1,1. Ductile Iron Pipe, 3 Inch and 4 Inch Pipe: AWWA C151 "Ductile Iron Pipe, Centrifugally Cast in Metal Molds or Sand Lined Molds, for Water and Other Liquids." Thickness Class 51 unless shown otherwise on the drawings Fittings: AWWA C110, grey or ductile iron; or AWWA C153, ductile iron compact fittings Joints: AWWA C111 push -on or mechanical for general buried service; AWWA C115 flanged for exposed service unless shown otherwise. Flange material shall match pipe material. Linings: AWWA C104 cement lining, standard thickness, bituminous exterior seal coat 2.1.2. Ductile Iran Pipe, 6 Inch through 24 Inch Pipe:AWWA C151 "Ductile Iran Pipe, Centrifugally Cast in Metal Molds or Sand Lined Molds, for Water and Other Liquids."' Thickness Class 50 unless shown otherwise on the drawings. Fittings:AWWA C110, grey or ductile iron; or AWWA C153, ductile iron compact fittings Joints: AWWA C111 push -on or mechanical for general buried service; AWWA C115 flanged for exposed service unless shown otherwise. Flange material shall match pipe material Linings: AWWA C104 cement lining, standard thickness, bituminous exterior seal coat 2.1.3. PVC Pipe, 2 Inch and 3 Inch Pipe: ASTM D-2241 "Polyvinyl Chloride (PVC) Pressure Water Pipe". Pipe provided shall be iron pipe size. Pipe shall be pressure rating 200 (SDR 21) unless otherwise shown on the drawings. All PVC pipe shall bear the National Sanitation Foundation (NSF) potable water logo. Fittings:Cement lined, gray -iron or ductile iron conforming to AWWA C104 and C110 or compact ductile iron fittings conforming to AWWA C153 for fittings size 4-inch through 12-inch. Fittings less than 4-inch shall be PVC, Class 200, IPS with bells conforming to ASTM 3139 and gaskets conforming to ASTM F477. 02665-1 Lincoln Courrty/04-2012 Joints: Pipe; elastomeric gasket, push -on joints, conforming to ASTM F477 and ASTM 3139. Joints may be either integral bell and splgot or couplings. 2.1.4. PVC•Pipe, 4 Inch through 12 inch Pipe: AWWA C900 "Polyvinyl Chloride (PVC) Pressure Pipe for Water' Pipe provided shall be cast iron pipe equivalent O.D. Pipe shall be working pressure rated Class 200 (DR 14) unless shown otherwise on the drawings. All PVC pressure pipe shall bear the National Sanitation Foundation Seal (NFS). Fittings: Cement lined, cast or ductile, Iran fittings conforming to AWWA C110, or compact ductile iron fittings conforming to AWWA C153 Joints: Pipe; elastomeric gasket, push -on joints, conforming to, AWWA C900 and C111. Joints may be either integral bell and spigot or couplings. 2.2. Valves 2.2.1. Gate Valves - 2"through 24" shall be resilient -seated, cast iron body, conforming to AWWA C509, latest revision. Sealing mechanism shall provide zero leakage at the water working pressure against the line flow from either direction and be designed such that no exposed metal seams, edges, screws, etc. are within the waterway in .the closed position. The gate shall not be wedged into a pocket nor slide across the seating surface to obtain tight closure. All intemal and external ferrous surfaces of the valve, including the interior of the gate, shall be coated with a protective coating conforming to AWWA C550, latest revision. Coating shall be applied to castings prior to assembly to assure all exposed areas will be covered. Valves shall be rated at 250 psi working pressure. Unless otherwise noted, underground valves shall have an operating nut and exposed valves shall have a hand wheel operator. Operating nut shall be 2"x2°, open left. 2.2.2. Gate Valve Actuators (16" and larger") Valves 16" and larger, far working pressures greater than 50 psi shall be provided with a spur or bevel gear operator and a bypass. Bypass .valves shall be the same design as the parent valve. Gear ratios and bypasses shall conform to AWWA C509. Valves shall be rated at 250 psi working pressure. Valves shall be Kennedy, Mueller, US Pipe, or approved equal. 2.2.3. Tapping Sleeves and Valves shall be the type designed for making connections to existing water lines without loss of water or interruption of service. Sleeves shall be either a stainless steel tapping sleeve and shall conform to AWWA C223 or the cast iron split repair type which shall conform to AWWA C110 suitable for 250 psi working pressure. The cast iron split repair type shall be used for any size on size connection to existing water lines. All tapping sleeves shall be installed per manufacturer's recommendations .and shall comply with all current applicable AWWA Standards. Joints shall be suitable for the intended use. Valves shall be the same construction as standard AWWA gate valves, complete with operating nut and suitable for 250 psi working pressure. Tapping valves to be Mueller T-2360-16 or approved equal. All Tapping Sleeves shall be hydrostatically pressure tested to 200 psi for a minimum of 1 hour prior to conducting a tap on existing water lines. Lincoln County Public Works and the ENGINEER shall be notified 72 hours In advance of any tap on existing water lines. 2.2.4. Butterfly Valves (Larger than 24 Inch) All .valves on water mains larger than 24-inches in diameter, except tapping valves, shall be direct bury butterfly valves with mechanical joint ends conforming to all requirements. of AWWA C504. Unless otherwise shown on the construction plans, all butterfly valves shall be Class 250B. Each butterfly valve shall be furnished with a manual operator equipped with a .2" square operating nut. The operator shall open the valve when the operating nut is turned to the left or 'counterclockwise. The valve and operator shall be assembled for installation in a horizontal line with the main valve shaft horizontal and the operator shaft and operating nut aligned vertically to 02065 2 iincoln couniyr04-2012 accept a valve key operated from the surface. Butterfly valves shall be shop painted for buried service in accordance with AWWA C504. 2.2.5, Valve Boxes 2,2,5,1. Each valve buried in the ground shall be providedwith an approved type 0 valve box and cover. The boxes shall be adjustable screw type, Southern Meter 562-S, 24-inch, 36-inch or approved equal. 2.2.5.2. The valve boxes shall be made of close -grained gray cast iron, in three pieces, comprising the lower or base pieces which shall be belied at the bottom to fit around the stuffing box gland and rest on the valve bonnet, the upper part of which shall be flared on the lower end to telescope on a socket to recelve the cap or cover. The cap or cover shall have the word "Water' cast on the upper surface in raised letters. All castings shall be thoroughly cleaned and heavily coated with asphalt or coal -tar varnish. 2.2.5.3. Each valve box shall be provided with a concrete valve marker/protector as detailed on the plan 2.25.4. Each valve box shall be fitted with an extension stem for use with the buried service non -rising stern valves, The stem shall be of solid metal and used to extend the position of the 2" operating nut within 6 inches of grade. Each stem shall be fitted with a self -centering disk below the operating nut to keep the stem aligned in the valve box and minimize the amount of grit that can enter the valve box, 2.2,6. Air Valves for water lines shall be A.RI. Flow Control Accessories, Model #D-040 designed for a minimum of 200 psi pressure and installed as shown in Lincoln County Public Works Standard Detail WL-5. 2.2,7, Air Valve Manholes shall be precast concrete sections conforming to ASTM C-478 as shown in Lincoln County Public Works Standard Detail WL-5. All air valve manholes shall be 5 feet in diameter. Tops shall be eccentric cone where cover permits unless otherwise shown. Frame and cover shall be good quality domestic manufacture conforming to ASTM A48, Class 30 or better, Cover shall be a solid heavy duty casting with the word 'Water cast In the lid. 2.3. Fire Hydrants 2.3.1. Fire Hydrants shall conform to the standard specifications of the American Water Works Association (C502-80) and shall be of the three (3) way type. The hydrant valve opening shall not be less than four and one-half - (4-%) inches. Each hydrant shall be equipped with two (2) two and one-half - (2-112) inch hose connections and one (1) steamer connection, The hydrants shall be fitted with bell ends to accommodate the spigot end of six (6) inch ductile iron or PVC Plastic Pipe and have the standard one and one-half inch pentagon left opening operating nut. Hydrants to be Mueller Centurion A-421 or A-423, Kennedy Guardian K-81. All hydrants shall be painted yellow prior to approval and acceptance. All hydrants shall be new and manufactured within the same year as installation in accordance with Lincoln County Public Works Standard Detail WL-1, 2.3.2, The barrel of the hydrant shall be of proper length to permit a three -and -one half (3-14) foot bury. The valve shall be designed to close against the pressure of the distribution system and remain closed In the event of the upper part of the barrel being broken. 2.3.3. A flange shall be provided, above ground level, to permit adjusting the facing of the hydrant The hydrant shall be so designed and constructed as to permit replacement of the upper portion of the barrel without digging in accordance with Lincoln County Public Works Standard Detail WL-1. 02665-3 Lincoln County/04-2012 2.3.4. Each nozzle shall have a cast iron cap, suitably attached to the hydrant barrel by means of a chain. Nozzle caps shall be provided with leather gaskets. 2.3.5. Hose nipples shall be of the removable type and shall conform to the existing hose nipples In use by Lincoln County Public Works. On a new system they shall have National Standard Threads on the hose connection side unless otherwise directed by the ENGINEER. The CONTRACTOR shall check existing nipples before ordering. 2.3.6. Fire hydrants shall be spaced at a maximum distance of 1,000 feet so as to provide coverage from any single hydrant of 500 feet. 2.3.7. All fire hydrants furnished for this project shall be of the type known as "breakable" in order that the hydrantbarrel may be broken without damaging the lower portion of the hydrant in case of an accident. 2.3.8. All fire hydrants shall have a blaze orange metal ring placed on the pumper nozzle (4-1/2") opening or "bagged" out of service at the time the hydrant is set in place. Only Lincoln County Public Works personnel shall remove the ring or bag after the hydrant is accepted. Lincoln County. 2.4. Steel Encasing Pipe shall be smooth wall, meeting or exceeding ASTM A 139 Grade B 35,000 psi minimum yield strength with minimum wall thickness as defined below and in accordance with Lincoln County Public Works Standard Detail WS-4. — — CARRIER PIPE — Casing Pipe - — — - Wall Thickness D.O.T. RR r Recommended Min. Tunnel 6-Inch Ductile Iron 12" .250" .281" 48" 8-Inch Ductile Iran 16" .250" .312" 48" 10-Inch Ductile Iron 16" .250" .344" 48" 12-Inch Ductile Iron 20" .250" .375" 48" 16-Inch Ductile iron 24" .312" .469" 48" 18-Inch Ductile Iron 30" .312" .469" 48" 20-Inch Ductile Iron 30" .375" .501" 48" 24-inch Ductile Iron 36" :375" .532" 48" 2.5. Carrier Pipe Supports within Steel Casing shall be steel plate, cold formed structural collar with flanges and a minimum of four support legs welded to the collar. Each support leg shall have a foot or skid welded on the end extending beyond the front and back edge of the collar. The front and rear of each foot shall be angled inwardly towards the collar to serve as a stable, effective skid during installation of the carrier pipe. The carrier support shall be securely fastened to the carrier pipe with a heavy duty %" grade 5 bolt and locking nut passing between the flanges, compressing the collar against the carrier pipe. The support device shall be a "Spider" or approved equal. 2.6. Bedding Material shall consist of washed coarse gravel. Gravel material shall be crushed stone or gravel of strong durable nature and shall conform to the standard size No. 57 per -the most current State Department of Transportation or Highways Construction Specifications. 02665-4 Lincoln County/04-2012 2,7. Utility Line Marking Tape shall be acid and alkali resistant polyethylene film six inches wide and 4 mil thick. The tape shall be manufactured with integral wires for backing or other means to enable detection by a metal detector when the tape is buried up to three feet. The metallic core of the tape shall be encased in a protective jacket or by other means to prevent corrosion. The tape shall bear a continuous printed marking describing the specific utility, le, %water, The tape shall be accessible through all valve boxes. 3. INSTALLATION 3.1. Trench Excavation and Back II 3 1.1. Excavation shall conform to the lines and grades shown on the drawings. The lines of excavation of trenches shall be made so there will be a clearance of at least eight (8) inches on each side of the barrel of the pipe. The depth of the trench shall be such that the top of the pipe shall not be less than three feet below finished grade. Excavation shall not be carried below the established grades and any excavation below the required level shall be backfilled and thoroughly tamped at the CONTRACTOR's expense. Bell holes shall be excavated accurately by hand as required by manufacturers specifications. 311. During excavation, the CONTRACTOR shall separate materials suitable for backfill from those which are not as defined in Paragraph 3.5 of this section. Suitable material shall be stockpiled near the trench for use as backfilt Unsuitable material shall be removed immediately or shall be stockpiled separately for dewatering or drying or for later removal, 3.1.3. Should unstable soil, organic soil, or soil types classified as inorganic clays or inorganic silts (Class IV, Unified soil classification CL or lower) be encountered at the bottom of pipe trenches or structure excavations, such soils shail be removed to a depth and width determined by the ENGINEER and property disposed of offsite. The resulting undercut shall be backfilled and compacted with sandy soils which meet or exceeds the requirements of Class I or Class II soils, Unified Class SP or better. Placement and compaction shall conform to specifications herein. 3.1.4. All necessary dewatering, pumping, and bailing shall be performed in such a manner as to keep the trench in a satisfactory condition for pipe laying. 3.1.5. Do not use the following materials for pipe foundation or trench backfill within the zones indicated below, All zones: material classified as peat (PT) or organic (OL)(OH) under the Unified Soil Classification (USC) System, ASTM D2487 or material too wet or too dry to achieve minimum compacted density requirements Six inches beneath pipe: soft or unstable material and rock Beside pipe: Any material containing more than 75% fines passing #200 sieve Where no excavated material is suitable for backfill, furnish suitable material from borrow sites. 3.1.6. Backfilling shall be done with material free from large clods, frozen earth, organic material or any foreign matter, 3.1,6.1. Around the pipe and to a depth of 12 inches above the pipe the backfill shall be carefully placed and compacted in layers not to exceed 6-inches compacted thickness. The backfill material shall be select and free of rock. Do not place backfill material on either side of the water main that is finer than the material upon it is placed. Backfill with coarser material to the top of the pipe, 02665-5 Lincoln County/CA.2012 3.1.6.2. Twelve (12) inches above the crown of the .pipe the backfill may contain rock but less than 6 inches in diameter. Backfill layers shall be horizontal and not exceed 12 inches loose thickness or 8 inches compacted. 3.1.6.3 Compaction shall be performed •with suitable pneumatic compactors or approved equal. Compaction equipment specifically designed for trench compaction shall be present and operational at the jobsite and shall be utilized throughout the length and depth of the trench to achieveuniform compaction density. 3.1.6.4. Compaction Density shall be determined by the Standard Proctor Test (ASTM D698) and shall meet the minimum standards in Section 02222, Excavating, Backfilling & Compacting for Utilities. 3.1.6.5. Surplus material shall be disposed of by the CONTRACTOR at his expense. 3.1.6.6. Clean shouldersand pavement of excess material immediately after backfilling is complete. 3.2. LAYING -WATER .MAINS, HYDRANTS AND. SPECIALS Proper and suitable tools for the safe and convenient handling and laying of pipe shall be used, and great care shall be taken to prevent the pipe coating from being damaged, particularly on the inside of the pipes. 3.2.1. All pipe shall be carefullyexamined for cracks and other defects and no pipe or castings shall be laid which is known to be defective. If any pipe or other casting is discovered to be cracked, broken or defective, after ;being laid, it shall be removed and replaced by sound pipe, without further charge.. 3.2.2. Before ,laying the inside of the bell, the outside of the spigot of the pipe shall be thoroughly cleaned. 3.2.3. Pipe shall be laid to conform accurately to the lines and grades established by the ENGINEER. The pipe shall be properly bedded as shown on the plans and per manufacturer recommendations. 3.2.4. Lateral Separation of Sewers and Water Mains Water mains shall be laid at least 10 feet laterally from existing or proposed sewers, unless local conditions or barriers prevent a 10-foot lateral separation —in which case the water main is laid in a separate trench, with the elevation of the bottom of the water main at least 18 inches above the top of the sewer, or the water main islaid in the same trench as the sewer with the water main located at one side on a bench of undisturbed earth, and with the elevation of the bottom of the water main at least 18 inches above the top of the sewer. 3.2.5. Crossing a Water Main Over a Sewer Whenever it is necessary for water main to cross over a sewer, the water main shall be laid at such an elevation that the bottom of the water main is at least 18 inches above the top of the sewer, unless local conditions or barriers prevent an 1B inch vertical separation -in which case both the water main and sewer shall be constructed of ferrous materials and with joints that are equivalent to water main standards for a distance of 10 feet on each side of the point of crossing. Where this vertical .separation cannot be obtained, the sewer shall be constructed of AWWA approved water pipe, pressure tested in place without leakage prior to backfilling. The sewer manhole shall be of watertight construction and tested in place. 02665-6 Lincoln counly/04 -MI 2 3.2.6. Crossing a Water Main Under a Sewer Whenever it is necessary for a water main to cross under a sewer, both the water main and the sewer shall be constructed of ferrous materials and with joints equivalent to water main standards for a distance of 10 feet on each side of the point of crossing. A section of 10 feet on each side of the point of crossing. A section of water main pipe shall be centered at the point of crossing. 3.2.7. Water lines shall not pass through or come into contact with any sewer manhole. 3.2,8. Concrete Blocking All bends, tees and plugs, shall be blocked with 3000 psi concrete from the pipe to undisturbed ground to the dimensions shown in the Standard Details. Plant mix concrete is preferred although field mix concrete (Secrete or equal) may be used as long as it is properly mixed in clean containers with potable water. The concrete shall receive a 24-hour cure before being backfilled. The concrete placed against a plug shall contain a weakness plane (using heavy paper to make this joint), so that when struck with a hammer, it will separate and allow the plug to be removed. If the ground is soft, restrained joint fittings shall be used as directed by the ENGINEER. Restrained joint shall be Megalug, Series 1100 as manufactured by EBAA Iron. 3.2,8. Valves, Specials and AU Other Appurtenances are to be placed as shown on the drawings or at the location and in the manner designated by the ENGINEER. Any omissions of any of these appurtenances shall be corrected by the CONTRACTOR and the same set as originally planned without expense to Lincoln County, Over each valve a valve box is to be firmly set. Each valve box shall be provided with a standard concrete valve box protector/marker as shown in the Standard Details and fitted with an operating nut extension, as required. 3.2.10. Hydrants shall be set true to grade, with the standpipe plumb. The base of the hydrant shall rest upon a slab of stone or concrete not less than 3.2 inches thick and 12 inches square, Beneath and around the base of the hydrant and to a point one foot above drip, at least a quarter of a yard of clean, crushed stone shall be placed, and the trench filled with earth. All other construction requirements shall be according to the detail on the plans. 3.2.11. Boring and Jacking Where required, smooth wall steel pipe shall be jacked through dry bores slightly larger than the pipe, bored progressively ahead of the leading edge of the advancing pipe. As the boring and jacking operation progresses, each new section of the encasement pipe shall be butt -welded to the section previously Jacked in place. 3.2.11.1. Unacceptable bores are those with excessive deflection or deflections in the bore resulting in less than 30 inches of soil cover above the casing or the bore has a defection of more than 12 inches from target location per the lines and grades established by the ENGINEER, where upon the direction of the ENGINEER, shall require the bore to be abandoned. The abandonment procedure will consist of cutting off the excess pipe, capping the remaining pipe in place, then filling the abandoned pipe with Portland cement grout (1:3 parts cement to sand) at sufficient pressure to fill all voids before moving to a new location. 3.2.11.2, The carrier pipe shall be fully supported along its entire Iength within the casing pipe. Support may be accomplished by securely fastening pressure treated lumber to the carrier pipe or by using "spiders." Either method shall be first submitted to the ENGINEER for approval, detailing the means of fastening the support devices and spacing of supports. 02665-7 Linc en County/0 2 3.2.11.3. Length of encasements shall be determined as follows Cut sections - Ditch line to ditch line Fill sections - 5 feet beyond toe of slope Curb sections - 3 feet beyond curb Future highway or railroad RAN - Extend full width of R/W or unless otherwise advised 3.2.11.4. Materials and workmanship shall also be governed by the requirements set for by the agency issuing the encroachment (Railroad, Department of Transportation, Pipeline Co., etc.). Any specific conditions other than listed herein pertaining to the encroachment are listed in the Special Conditions. 3.2.12. Utility Line Marking Tape shall be placed above all PVC pipe used. The marking tape shalt be laid continuously in the trench backf ll approximately 12" above the pipe. 3.2.13. Tests 3.2.13.1 The Lincoln County Public Works Department shall be notified 72 hours prior to testing. All tests shall be witnessed by Lincoln County Public Works personnel. In addition, CONTRACTOR shall provide a written report of test results to Lincoln County Public Works Department for approval prior to placing water line in service. The pressure/leakage test of water mains shall be in accordance with Standard AWWA C600-82. The allowable leakage shall not exceed that determined by the following formula: L = SDP" 133,200 L = Allowable leakage in gallons per hour S Length of line tested in feet D = Nominal diameter of pipe, in inches P = Average test pressure, in psi -1.50 average system pressure in the area, but not less than 150 psi. 3.2.13.2. Wherepracticable, pipe lines shall be tested in lengths between line -valves or plugs of no more .than 2,000 feet. 3.2.13.3. Pipe lines shall be tested before backfilling at .joints, except where otherwise required by necessity, local ordinance or public convenience. 3.2.13.4. Duration of test shall be not less than 2 hours where joints are exposed, and .not less than 24 hours where joints are covered, unless directed by the ENGINEER and approved by Lincoln County Public Works.. 3.2.13.5. All visible leaks at exposed joints, and all leaks evident on the surface where joints are covered, shall be repaired and leakage minimized, regardless of total leakage as shown by test. 3.2.13.6. Ali pipe, fittings, and other material found to be defective under test shall be removed and replaced at the CONTRACTOR's expense. 3.2.13.7. Lines which fail to meet tests shall be repaired and retested as necessary, until test requirements are complied with. 3.2.13.8. Pipe lines with resilient gasket materials should be held under normal operating pressure at least 3 days before testing. 3.3. Disinfection 02665-8 Lincoln County/04.2012 Before being placed in service, all new mains and repaired portions of, or existing mains shall be thoroughly flushed then chlorinated according to AWWA Standard C651 Section 5.2, Continuous - Feed Method (latest revision). This method shall be followed as outlined below with the exception that the lines shall be disinfected by the addition and thorough distribution of a chlorine solution in concentration sufficient to produce a chlorine residual of at least 50 milligrams per liter (or PPM),. in accordance to Section .2203 of the "Rules Governing Public Water Supplies", 3.3.1. Preliminary Flushing Before being chlorinated, the main shall be filled to eliminate air pockets and shall be flushed to remove particulates. The flushing velocity in the main shall not be Tess than 2.5 ft/s unless the Lincoln County Public Works, ENGINEER or job superintendent determines that conditions do not permit the required flow to be discharged to waste. Table 1 shows the rates of flow required to produce a velocity of 2.5 ft/s in pipes of various sizes. Note that flushing is no substitute for preventive measures during construction. Certain contaminants, such as caked deposits, resist flushing at any feasible velocity. Table 1. Required Flow and Openings to Flush Pipelines (40 psi Residual Pressure in Water Main) Flow Required to Produce 2,5 ft/s (approx.) Velocity in Main porn 100 200 400 600 900 1600 Pipe Diameter In. 4 6 8 10 12 16 Water from the existing distribution system or other approved source of supply shall be made to flaw at a constant, measured rate into the newly laid water main. to the absence of a meter, the rate may be approximated by methods such as placing a Pitot gauge in the discharge or measuring the time to fill a container of known volume.. 2. At a point not more than 10 ft downstream from the beginning of the new main, water entering the new main shall receive a dose of chlorine fed at a constant rate such that the water will have not less than 3,30 mg/L chlorine residual. To assure that this concentration is provided, measure the chlorine concentration at regular intervals using appropriate chlorine test kits. 3, During the application of chlorine, valves shall be positioned so that the strong chlorine solution in the main being treated will not flow into water mains in active service. Chlorine application shall not cease until the entire main is filled with heavily chlorinated water. The chlorinated water shall be retained in the main for at least 24-hours, during which time all valves and hydrants in the treated section shall be operated to ensure disinfection of the appurtenances. A 24-hour residual of 10-mg/L shall be produced in all parts of the line. 3.3.1.4, Direct -feed chlorinators, which operate solely from gas pressure in the chlorine cylinder, shall not be used for application of liquid chlorine. The preferred equipment for applying liquid chlorine is a solution -feed, vacuum -operated chlorinator and a booster pump, The vacuum -operated chlorinator mixes the chlorine gas in solution water; the booster pump injects the chlorine -gas solution into the main to be disinfected. Hypochlorite solutions may be applied to the water main with a gasoline or electrically powered chemical -feed pump designed for feeding chlorine solutions. Feed lines shall be of such material and strength as to safely withstand the corrosion caused by the concentrated chlorine solutions and the maximum pressures that may be created by the pumps,. All connections shall be checked for tightness before the solution is applied to the main. 02665-9 Lincoln County/04-2Q12 3.3.1.5. Highly chlorinated water shall not be released into the distribution system or to the environment. The chlorinated water shall remain in the line until the chlorine residual drops below 5 PPM or dissipated by other prior approved method. After this period, the water will be wasted by pumping into the air to dissipate the remaining chlorine residual. Pumping shall be at a rate not to exceed 25 GPM. Pressure and nozzle size shall be such as to produce an 8 foot (vertical) spray. If dissipation cannot be achieved by pumping into the air the CONTRACTOR shall dechiorinate by an approved method, approved by NCDENR, Lincoln County Public Works, and the ENGINEER, which allows no chlorine residual to be discharged to the environment, at no cost to Lincoln County Public .Works. The system should then be flushed with potable water and the sampling program started. Sampling shall consist of taking one representative sample every 5000 feet and at each blow -off. The samples shall' then be tested by a state -approved laboratory for indication of bacteriologically satisfactory water. Three (3) copies of this laboratory test shall be submitted to :the ENGINEER and to Lincoln: County Public Works Department. END OF SECTION 02665-10 Lincoln County104-2012 LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 02668 WATER SERVICE CONNECTIONS 1. DESCRIPTION Water service connections shall include tapping the main line and providing all saddles, corporation stops, fittings, service lines, copper setters, meters, meter boxes and other incidentals required for proper installation. 1.1 References Any reference to standard specifications refers to the most current published date of the following specifications unless noted: AWWA Specifications as listed, ASTM Specifications as listed, 2. MATERIALS Shop drawings, catalog cuts and related data for service pipe and appurtenances shall be submitted to the ENGINEER for approval. 2.1. Copper Setter (Meter Setter) shall be of copper and brass, domestic manufacture and of the proper size for the service on which they are installed. The setters shall be equipped with a dual check valve outlet and padlock wings on the key valve. Suitable adapters for coupling to service pipe shall be provided. Copper setters shall be Mueller or approved equal, 2.2. Corporation Stops shall be of brass, domestic manufacture and of the proper size for the service on which they are installed. Where dictated by the tapping angle, eighth or quarter bend couplings shall be provided. Suitable brass adapters for coupling to service pipe shall be provided. Corporation stops shall be Mueller H-15008 or approved equal in 3/4 inch and 1 inch sizes. 2.3. Tapping Saddles shall be of 85-5-5-5 brass with flat hinged single strap. Straps shall be the wide flat type with bottom plate width not less than one-half the pipe diameter on which it is to be installed. Top plates shall have a thick boss to permit full thread length. The seal between the pipe and top plate shall be provided through a neoprene gasket permanently cemented to the underside of the clamp body in accordance with the most current Lincoln County Public Works Standard Detail WL-6, 2.4. Service Pipe and Fittings 2,4.1, Copper Tubing Tubing: ASTM Specification B-88 for Type K seamless annealed Fittings: AWWA C800 Compression Fittings 2.5 Pipe Connection Clamps shall be of stainless steel. 02668-1 LIncoin County/04-2012 2.6. Meters 2.6.1. General Water meters shall be approved type as manufactured by Master Meter that has met the requirements of the Standard Specifications for Water Meters, as adopted by the American Water Works Association and in accordance with the most current Lincoln County Public Works Standard Detail WL-6 and WL-7. 2.7. Meter Boxes sized/" thru 2" shall be Mueller McCullough E-Z setter in accordance with the most current Lincoln County Public Works Standard Detail WL-6. 2.7.1 Meter Vaults sized 3" and larger shall be in accordance with the most current Lincoln County Public Works Standard Detail WL-7. 3. INSTALLATION 3.1. Taps Proper size taps shall be made on the distribution line. A corporation stop, with the proper bend and service pipe adapter, shall be installed in the tap. As shown in the most current Lincoln County Public Works Standard Detail WL-6, WL-7, and WL-9. • 3.2. Service Pipe shall be connected to the corporation stop adapter with a suitable compression fitting. Pipe shall be cut to the required length and properly laid in the service ditch. Adequate provisions shall be made to protect against expansion and contraction. 3.3. Backfill of ditches and cleanup of the work area shall meet approvalof the ENGINEER. END OF SECTION 02668-2 Lincoln Caunty/O4-2012 LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 02730 FORCE MAINS AND GRAVITY SEWERS PESCRIPTIQN The CONTRACTOR shall furnish all labor, materials, equipment and supplies and shall perform all work necessary for the construction of the sewers, complete, tested and ready for use, The sewers shall be constructed to the lines and grades shown and shall be the size shown on the plans. Related Work See the following sections for related specifications. 02222, Excavating, Backfilling & Compacting for Utilities 02933, Seeding and Mulching 1.2. References Any reference to standard specifications refers to the most current published date of the following specifications unless noted: AWWA Specifications as listed. AEC MILP —23236 WEF Manual of Practice No. FD-5 2, MATERIALS All materials for sewer pipe shall be new and shall be furnished by the CONTRACTOR in accordance with the following requirements unless shown otherwise on the plans. 2.1. Gravity Sewers (8-Inch Through 16-Inch) 2.1.1. Ductile Iron Pipe Pipe: AWWA C151 "Ductile Iron Pipe, Centrifugally Cast in Metal Molds or Sand ined Molds, for Water and Other liquids." Thickness Class 51 for push -on and MJ pipe and Class 53 for flanged pipe, unless shown otherwise on the drawings Fittings'. AWWA C110, grey or ductile iron, or compact ductile iron conforming to AWWA C153 Joints: AWWA C111 push -on unless shown otherwise Linings: AWWA C104 cement lining, standard thickness, bituminous seal coat 2.1.2. PVC Pipe Pipe: ASTM 03034; "Type PSM Polyvinyl Chloride (PVC) Sewer Pipe and Fittings." SOR 35 with a minimum cell classification of 12454-B FittingsrASTM 03034. Fittings in sizes through 8" shall be molded in one piece with elastomeric joints and minimum socket depths as specified in Sections 6.2 and 7.3.2. Fittings 10" and larger shall be molded or fabricated in accordance with Section 7.11 with manufacturer's standard pipe bells and gaskets Joints: ASTM 03212, Elastomeric gaskets conforming to ASTM F477 2.1.3, PVC Ribbed Sewer Pipe Note: Must obtain approval from Lincoln County Public Works prior to use. 2.1.4. High Strength Steel Pipe 2.1.4.1. Pipe: Welded or seamkass, manufactured in accordance with ASTM A..53 for welded and seamless pipe and/or ASTM 139 for welded straight -seam steel pipe. All steel shall be grade B, 35,000 psi yield strength with wall thickness 0.250" unless otherwise specified on plans, 02730-1 Lincoln County/N-2012 2.1.4.2. Linings: One of the following shop applied linings shall be applied on the Inside of the pipe barrel. Coal tar lining 3/32-Inch minimum thickness in accordance with AWWA 203 Coal tar epoxy lining 20 mils (dry). minimum thickness conforming to Mil-P-23236 Typel,;Class II 2.1.4.3. Couplings: Shall be a reducing steel coupling when making a reduction in pipe size, changing class of pipe, or for making connections between any two kinds of pipe. The coupling shall consist of one cylindrical steel middle ring, two steel follower rings, two resilient gaskets and a set of steel trackhead bolts. The middle ring shall have a conical flare at each end to receive the wedge portion of the gaskets. The follower rings shall confine the outer ends of the gaskets. Tightening the bolt shall draw the follower rings toward each other, compressing the gaskets in the spaces formed by follower rings, middle ring flares and pipe surface. This shall make a flexible leak -proof seal. Bolts and nuts shall be of high grade, high strength steel. Center ring, glands, bolts and nuts shall receive one coat of primer. 2.1,4.4. Protective Coating: The outside of steel pipe, nuts, bolts and couplings shall receive one coat coal tar epoxy to 10 mils minimum thickness. Coatings shall be shop applied to pipe and field applied to couplings. 2.2. Force Mains 2.2.1. Ductile Iron Pipe (3-Inch Through 12-Inch) Pipe: AWWA C151 "Ductile Iron Pipe, Centrifugally Cast In Metal Molds or Sand Lined Molds, for Water and Other Liquids." Thickness Class 51 for push -on and MJ pipe and Class 53 for flanged piles Fittings: AWWA C110, grey or ductile iron Joints: AWWA C111 push -on or mechanical for general buried service; flanged for exposed service 2.2.2. PVC Pipe (4-inch Through 12-Inch) Pipe: AWWA C900 'Polyvinyl Chloride (PVC) pressure pipe. Pipe provided shall be cast iron pipe equivalent O.D. Pipe shall be pressure Class 200 (DR=14) Fittings: Cement lined, cast or ductile Iron fittings conforming to AWWA C110, or compact ductile iron conforming to AWWA C153 Joints: Pipe, elastomeric gasket, push -on joints, conforming to AWWA C900. Joints may be either integral bell and spigot or couplings. Fittings; AWWA C111, push -on 2.2.3, PVC Pipe (1-inch Through 4-Inch) Pipe: ASTM D-2241 "Polyvinyl Chloride (PVC) pressure water pipe. Pipe provided, shall be iron pipe size, Pipe shall be pressure Class 200 (SDR 21). Fittings: Cement lined, gray -iron or ductile iron conforming to AWWA C104 and C110 for fittings size 4-inch through 12-inch or compact fittings conforming to AWWA C153. Fittings less than 4- inch shall be PVC, Class 200, IPS with bells conforming to ASTM F477. Joints: Pipe or compact ductile iron fittings conforming to AWWA C153, elastomeric gasket, push -on joints, conforming to ASTM F477 and ASTM 3139. Joints may be either integral bell and spigot or couplings. 2.3. VALVES FOR LOW PRESSURE SEWER All valves on pressure sewer mains shall be plug or ball valves as specified .below. Valve operation shall be open left. 2.3.1 PLUG VALVES: All valves on pressure sewer mains shall be eccentric plug valves as follows: Plug valves shall be as manufactured by Dezurik Corporation, Milliken Valve Co., Keystone Valve, or approved equal. 02730-2 Lincoln Couniyf04.2012 Buried valves four -inches and larger and other valves specifically indicated shall have mechanical joint ends conforming to ANSI A21.11. Buried valves three inches and smaller shall have schedule 80 threaded ends and shall be connected to the pressure main by schedule 80 PVC threaded by socket adapters. Buried plug valves shall have 2-Inch operating nuts within 10-inches to 15-inches below finish grade. Extension stems, stem guides, operating levers, and other miscellaneous Items required for a complete installation shall be provided in accordance with the requirements and recommendations of the manufacturer. Buried plug valves shall be provided with adjustable valve boxes. Valve boxes shall be cast iron conforming to ASTM A-48, Class 30, Valve box castings shall be fully bituminous seal coated. Valve box shall be Tyler 462A or approved equal. All valve boxes shall be supported independently from the valve so that no force or weight is transferred to the valve or pipe connections. 2.3.2 Thermoplastic bail valves: Thermoplastic ball valves shall be used at each service connection and shall be made of PVC Thermoplastic. The valves shall be furnished with Teflon seats smooth true union ends, Thermoplastic ball valves shall be a manufactured by Hayward, Incorporated or approved equal. 2.3.3 Thermoplastic ball check valves: Thermoplastic ball check valves shall be used at each service connection arid shall be made of PVC Thermoplastic. The valves shall be furnished with elastomeric seats and true union ends. Thermoplastic ball check valves shall be as manufactured by Hayward, Incorporated or approved equal. 2.3 4 Valve Boxes: A valve box shall be installed at every buried plug valve. The box shall not transmit shock or stress to the valve or adjacent piping and shall be centered and plumb over the operating nut, with the box cover flush with the pavement or other existing surface. 2.4 Air Valves 2,4.1. Sewage Air and Vacuum Valves in sewer force mains shall be the type specifically designed for use with sewage. Valves shall be designed to vent large quantities of air when the line is being filled arid to allow air to re-enter the line when "it is being drained. Overall height of valve body without accessories shall be not less than 15 inches. Materials shall include cast iron body and cover, bronze float stem and guide, rubber seat and stainless steel float. Valves shall be furnished with provisions for backflushing. Valves shall be designed for working pressure of 200 psi. All Combination Air Relief Valves shall be in compliance with Lincoln County Public Works Standard Detail SS-9, 2.4.2. Sewage Air Release Valves in sewer force mains shall be the type designed for use with sewage. Valves shall be designed to operate (open) while pressurized allowing entrained air in a sewage force main to escape through the air release orifice and prevent media from escaping. Materials shall include cast iron body and cover, rubber seat, stainless steel float stern arid internal linkages. The valves shall be sized according to the detail drawings and designed for minimum working pressures of 200 psi. All Sewage Air Release Valves shall be in compliance with Lincoln County Public Works Standard Detail SS-9, 2.5. Steel Encasing Pipe shall be smooth wail meeting or exceeding ASTM A-139, Grade 8 35,000 psi minimum yield strength with a minimum wall thickness as defined below: 02730-3 lJneoln County/04-2012 CARRIER PIPE Casing Pipe Thickness D.O.T. R.R Recommended* Min. Tunnel 6-Inch Ductile iron 14" .250" .281" 48" 8-Inch Ductile Iron 18" .250" .281" 48" 10-Inch Ductile Iron 20" .250" .344" 48" 12-inch Ductile Iron 22" .250" .375" 48" 16-Inch Ductile Iron 28" .312" .469" 48" 18-Inch Ductile Iran 30" .312" .469" 48" 20-Inch Ductile Iron 32" .375" .501" 48" 24-Inch Ductile Iron 36" .375" .532" 48" 2.6. Carrier Pipe Supports within Steel Casing shall be steel plate, cold formed structural collar with flanges and a minimum of four support legs welded to the collar. Each support leg shall have a foot or skid welded on the end extending beyond the front and back edge of the collar. The front and rear of each foot shall be angled inwardly towards the collar to serve as a stable, effective skid during installation of the carrier pipe. The carrier support shall be securely fastened to the carrier pipe with a heavy duty %' grade 5 boft and locking nut passing between the flanges, compressing the collar against the carrier pipe. The support device shall be a "Spider" or approved equal. 2.7. Utility Line Marking Tape shall be acid and alkali resistant polyethylene film six inches wide and 4 mil thick. The tape shall be manufactured with integral wires, foil backing or other means to enable detection by a metal detector when the tape is buried up to three feet. The metallic core of the tape shall be encased in a protective jacket or by other means to prevent corrosion. The tape shall bear a continuous printed marking describing the specific utility, i.e. "SEWER." 2.8. Trench Excavation and Backfiif 2.8.1. Excavation shall conform to the lines and grades shown on the drawings. The linesof excavation of trenches shall be made so there will be a clearance of at least eight (8) inches on each side of the barrel of the pipe. Excavation shall not be carried below the established grades and any excavation below the required level shall be backfilled and thoroughly tamped at the CONTRACTOR's expense. Bell holes shall be excavated accurately by hand. 2.8.2. During excavation, CONTRACTOR shall separate' materials suitable for backfiil from those defined unsuitable. Do not use the following materials for pipe foundation or trench backfill within the zones indicated below: All zones: material classified as peat (PT), organic soil (oL)(ON) under the Unified Soil Classification (USC) System, ASTM D2487 and all materials too wet or too dry to achieve minimum compacted density requirements. Six inches beneath pipe: soft or unstable material and rock. Beside pipe: any material containing more than 75% fines passing #200 sieve, 02730-4 Lincoln County/04-2012 Suitable material shall be stockpiled near the trench for use as backfill. Unsuitable material shall be removed immediately or shall be stockpiled separately for dewatering or drying and later removal. Where no excavated material is suitable for backfill, furnish suitable material from borrow sites at no additional cost to Lincoln County Public Works. 2.8,3. All unstable soil, organic soil, or soil types classified as inorganic days and inorganic elastic silts (Class 1V, Unified Class CL or lower) that are encountered at the bottom of pipe trenches or structure excavations shall be removed to a depth and width determined by the ENGINEER and property disposed of. The resulting undercut shall be backfilled and compacted with sandy sods which meets or exceeds the requirements of Class i or Class II soil, Unified Class SP or better. Placement and compaction shall conform to the compaction specifications herein and on the plans. 2.8.4, All necessary dewatering pumping, and bailing shall be performed in such a manner as to keep the trench in a satisfactory condition for pipe laying. 2.8.5. Backfilling shall be done with material free from large clods, frozen earth, organic material and any foreign matter. 2.8.5.1. Around the pipe and to a depth of 12-inches above the pipe the backfill shall be carefully placed and compacted in layers not -to -exceed 6-inches compacted thickness. The backfill shall be select and free of rock. Do not place backfill material on either side of the gravity sewer that is finer than the material upon which it is placed. Backfill with coarser material to the top of the pipe. 2,8.5,2. Twelve (12) inches above the crown of the pipe the backfill may contain rock but less than 6- inches in diameter. Backfill layers shall be horizontal and not exceed 12-inches loose or 8-inches compacted. 2.8.5.3, Compaction shall be performed with suitable pneumatic compactors or approved equal equipment. Compaction equipment specifically designed for trench compaction shall be present, operational and at the jobsite at all times. Compaction equipment shati be utilized throughout the length and depth of the trench to achieve uniform compaction density. 2,8.5A. Compaction density shall be determined by the Standard Proctor Test (ASTM D698) and shall meet the minimum standards in Section 02222, Excavating, Backfilling & Compacting for Utilities. 2,8.5.5. Surplus material shall be disposed of by the CONTRACTOR at his expense. 2.8.5.6, Clean shoulders and pavement of excess material immediately after backfilling is complete. 2.9. Laving Sewers 2,9.1. Gravity Sewers All sewers shall be laid and jointed In accordance with approved manufacturer's recommendations and shall be laid true to line and grade proceeding upgrade with the spigot pointing in the direction of flow. The sections of pipe shall be laid and fitted together so that, when complete, the sewer will have smooth and uniform invert, with full-length of the barrel resting on the french bottom or bedding prepared for the pipe. Holes shall be excavated to accommodate pipe bells, The pipe shall be kept thoroughly clean. Each pipe shall be inspected for defects before lowering pipe into trench. Water shall not be allowed to rise around joints until they have been made tight. 2.9.1.1. All gravity sewer shall be bedded in accordance with Section D, Pipe Bedding and Backfilling Chapter 9 Section D Page 183 in WPCF (WEF) manual of Practice NO. FD-5 (ASCE Manual No. 60), ASTM 02321 for Flexible Pipe (PVC) and Section F2.9 page 202 in WPCF (WEF) Manual 02730-5 Lincoln CountW04-2012 No. FD-5 for Rigid Pipe (Ductile Iron) Chapter 9, Section F2.9 for the proposed depth of sewer, and as detailed in the contract drawings. 2.9.1.2. The exposed end of all pipes shall be closed by means of an approved plug to prevent earth or other substances from entering the pipe. The Interior of the sewer shall be kept free from all dirt, cement or superfluous materials of every description as the work progresses. 2.9.2. Force Mains All pipe for force main sewers shall be laid and jointed in accordance to approved manufacturer's recommendations, contract drawings and as specified herein. 2.9.2.1. Each pipe shall be inspected for defects before lowering pipe into the. trench. Any defective pipe shall be immediately removed from the site. 2.9.2.2. Water shall not be allowed to rise around the joints until they have been made tight. The exposed end of all pipes shall be closed by means of an approved plug to prevent earth or other foreign substances from entering the pipe. The interior of the pipe shall be kept clean and free of all dirt, stone or foreign material as work progresses. 2.9.2.3. The force mains shall be properly bedded according to the manufacturer's recommendations, contract drawings and the minimum standards defined below. All Pipe IN ROCK OR WET TRENCHES: Washed stone bedding from 4-inches below pipe to springline of pipe. ALL OTHER CONDITIONS: Hand carve trench to shape of lower quadrant of barrel 2.9.2.4. Concrete Blocking All bends, tees and plugs shall be blocked with 3000 psi concrete from the pipe to undisturbed ground to the dimensions shown on the plans. Plant mix concrete is preferred although field mix concrete (Secrete or equal) may be used as long as it is properly mixed outside of the trench in clean. containers with potable water. The concrete mix shall be placed and rodded or consolidated by suitable means to minimize volds and shall receive a 24-hour cure before being backfilled. If the ground is soft, restrained joint fittings shall be used as directed by the ENGINEER. 2.9.2.5. Utility Line Marking Tape shall be placed above all PVC pipe used in the force main construction. It shall be placed between lifts of backfill approximately 12" above the top of the pipe. 2.9.3 LOW PRESSURE SEWER 2.9.3.1 Lincoln County Public Works will NOT be the Permittee or accept any responsibility for new Low Pressure Sewer Systems. Lincoln County Public Works will only be the receiving entity for permitting thru NCDENR. The "Private" low pressure sewer system will be responsible for maintaining compliance with the NCDENR Permit. 2.9.3.2 Pressure sewer main shall be installed In accordance with the Standard Recommended Practices for UNDERGROUND INSTALLATION OF FLEXIBLE THERMOPLASTIC SEWER PIPE, ASTM D 2221. The following exceptions shall betaken to the Standard: 2.9.3.3 Installing Valves and Fittings: Valves and fittings shall be installed in the manner specified for cleaning laying and jointing pipe. Valves shall be installed at locations shown on the Plans and/or as:directed by the Engineer. 2.9.3.4 Alignment and Grade: Unless specifically approved by the Engineer, the curb must be in place and,backfilled, and the area between curb and street right-of-way line graded smooth and to finished grade before thepressure sewer mains are installed. The pressure sewer mains shall be installed on the opposite side of the road from the water main and six feet behind the curb except 02730-6 Lincoln Counryl04-20t2 as shown on the approved plans or as directed by the Engineer. The pressure sewer shall be laid and maintained at the required lines and grades with fittings and valves at the required locations,. spigots centered in bells, and valve stems plumb. 2,9.3.5 Depth of Pipe Installation: Unless otherwise indicated on the Plans, or required by existing utility location, all pipes shall be installed with the top of the pipe at least 4.4' below the edge of the adjacent roadway pavement or 4,0' below the ground, about the pipe, whichever is greatest. 2.9,3.6 The contractor is instructed to check construction plans and Lincoln County Public Works Standard Details for additional requirements. The Contractor may be required to vary the depth of the pipe to achieve minimum clearance from existing utilities while maintaining the minimum cover specified whether or not the existing pipelines, conduits, cables, mains, etc., are shown on the plans. Pressure sewer shall be installed with 12 inches clearance above other utilities or 18- inches clearance below other utilities. 2.9.3.7 Service Connections: On 3-inch and smaller mains, the 1.5" laterals shall be connected to the street main with schedule 80 PVC solvent weld wyes. On 4-inch and larger mains, the 1.5 inch laterals shall be connected to the street main with a MJ tee plugged and tapped for a threaded by solvent weld schedule 80 PVC Adapter. The 1.5" service lateral shall be completed to the property line where a service connection box shall be installed. The service connection shall contain the following fittings in accordance with the Details: 45 degree solvent weld elbow, solvent weld nipple, two (2) true union solvent vveld ball valves, solvent weld 1.5` x 1.5" x 1.5" tee, true union ball check valve, The top of the 1.5" tee shall have 1,5" x .75" reducing bushing and a brass .75" hose bib 2,9.3.8 Service Boxes and Lids: All service connections and clean outs shall be placed in an appropriately sized box, in accordance with the Details, and shall be as manufactured by Brooks Products Company (36 Series) or approved equal. Plastic lids shall be furnished with "snap lock" taps, and imprinted with the words "PRESSURE SEWER." 2.9.4. Borind and Jacking Where required, smooth wall or spiral weld steel pipe shall be jacked through dry bores slightly larger than the pipe, bored progressively ahead of the leading edge of the advancing pipe. As the boring and jacking operation progresses, each new section of the encasement pipe shall be butt - welded to the section previously jacked in place. 2.9.4.1. Obstructions encountered during the boring and jacking operation or deflections in the bore resulting in less than 30 inches of soil cover above the casing, shall require the bore to be abandoned. The abandonment procedure consists of cutting off the excess pipe, capped then filled with Portlandcement grout (1:3 parts cement to sand) at sufficient pressure to fill all voids before moving to a new location. 2.9.4.2. The carrier pipe shall be fully supported along its entire length within the casing pipe. Support may be accomplished by using "spiders." This method shall be first submitted to the ENGINEER for approval, detailing the means of fastening the support devices and spacing of supports, 2.9.4.3. Length of encasements shall be determined as follows. Cut sections - Ditch line to ditch line Fill sections - 5 feet beyond toe of slope Curb sections - 3 feet beyond curb Future highway or railroad R/W - Extend full width of RIW or unless otherwise noted. 2.9.4.4. Materials and workmanship shall also be governed by the requirements set for by the agency issuing the encroachment (Railroad, Department of Transportation, Pipeline Co., Etc.). Any specific conditions other than listed herein pertaining to the encroachment are listed in the Special Conditions, 02730-7 Linodn Countyl04-2012 3. INSTALLATION OF JOINTS 3.1. Mechanical Joints The socket, gasket or spigot of the pipe shall be cleaned of all foreign matter. The gland shall be slipped on the spigot end, followed by the gasket and the pipe end pushed into the bell. The ring gasket shall be properly seated so that it is totally confined under pressure within the bell. The loose gland shall be moved into position against the face of the gasket and the nuts and bolts loosely assembled with the fingers and then made up tight with a suitable ratchet wrench. 3.2. Push -On Joints The joint shall be thoroughly cleaned, prepared, lubricated and installed In accordance with the requirements, instructions and recommendations of the manufacturer and ENGINEER. 3.3. Solvent Cements Joints The joint shall be thoroughly cleaned, prepared and installed in accordance with the requirements, instructions and recommendations of the manufacturer and ENGINEER. 3.4. Grooved Joints Joints shall be installed in accordance with manufacturers' published Installation instructions. 3.5. TESTING All pipe installations shall be tested as specified herein. Tests shall be performed by CONTRACTOR in the presence of the ENGINEER and Public Works Department representative or his representative and a Public Works Department representative. Testing shall not be performed until such time .that all work which may affect the results of the testing has been completed. Where a test section fails to meet test requirements, CONTRACTOR shall make corrections as specified herein and retest the section. The correct/retest procedure shall continue until such time as test requirements are met. All gravity lines will be ramped by the ENGINEER or his representative, and a testing report shall be provided to the Public Works Department. No gravity sewer lines shall be tested for a minimum of 30 days from the date of installation. 3.5.1. Air Test: All gravity sewer pipe 3.5.1.1. Procedure 3.5.1.1.1. Air test shall be conducted in strict accordance with the testing equipment manufacturer's Instructions, including all recommended safety precautions. No one will be allowed in the manholes during testing. Equipment used for air testing shall be equipment specifically designed for this type of test, and is subject to approval of the ENGINEER. 3.5.1.1.2. The test shall be performed only on clean sewer mains after services are installed and the pipe is completely backfilled. Clean sewer mains by propelling snug fitting inflated rubber ball through the pipe with water. After completely cleaned, plug all pipe outlets with suitable test plugs. Brace each plug securely. 3.5.1.1.3. For pipe within test sections above the ground water table, add air slowly to the portion of the pipe installation under test until the intemal air pressure is raised to the starting pressure of 4 psig. After the starting pressure it obtained, allow at least two minutes for air temperature to stabilize, adding only the amount of air required to maintain pressure. When pressure decreases to 3.5 ;psig, start stopwatch. Determine the time that is required for the internal air pressure to reach 2.5 psig. 3.5.1.1.4. For pipe with test sections below the ground water table, determine the starting pressure for the test section, in psig, as follows. Determine the maximum depth of pipe within the test section in feet. 02730-8 Uncain coontyr04.2092 Multiply this depth by 0,67 and add 9.3 feet. Multiply the result in part 2 by 0.43 and round to the nearest 0.5 psig„ After this starting pressure is obtained, continue the test in accordance with the procedure in the paragraph above. 3.5.1.2, Requirement The test section shall be acceptable if the elapsed time for pressure drop of 1.0 psig is greater than the sum of the times shown below for all pipe sizes within the test section. No test shall be Bess than one minute in duration. PIPE DIAMETER (INCHES), LENGTH .4 6 8 10 "l2 15 18 21 24 25 0:04 0:10 0:18 0:28 0:40 1:02 1:29 2:01 2:38 50 0:09 0:20 0:35 0:55 1:19 2:04 2:58 4:03 5:17 75 0:13 0:30 0:53 1:23 1:59 3:06 4:27 6:04 7:55 100 0:18 0:40 1:10 1:50 2:38 4:08 5:56 8:05 10:34 125 0:22 0:50 1:28 2:18 3:18 5:09 7:26 9:55 11:20 150 0:26 0:59 1:46 2:45 3:58 6:11 8:30 175 0:31 1:09 2:03 3:13 4:37 7:05 "' 200 0:35 1:19 2:21 3:40 5:17 "" 12:06 225 0:40 1:29 2:38 4:08 5:40 "' 10:25 13:36 250 0:44 1:39 2:56 4:35 °" 8:31 11:35 15:07 275 0:48 1:49 3:14 4:43 0 0 9:21 12:44 16:38 300 0:53 1:59 3:31 le 10:12 13:53 18:09 350 1:02 2:19 3:47 "" 8:16 11:54 16:12 21:10 400 1:10 2:38 °' 6:03 9:27 13:36 18:31 24:12 450 1:19 2: 50 6:48 10:38 15:19 20:50 27:13 500 1:28 sq 0 5:14 7:34 11:49 17:01 23:09 30:14 3.5.1.3. Corrective Measures If elapsed time is less than the specified amount, CONTRACTOR shall locate and repair leaks and repeat the test until elapsed time exceeds the specified amount. InfiltrationJExfiitration Test (Use All Manholes) 3.5.2,1. 'The use of this method for sewer pipe, in lieu of air tests may be used as an alternate t with prior approval from Lincoln County Public Works Department. 3.5.2.2, Procedure 3.5.2.2.1, Infiltration: Immediately following a period of heavy rain, a test of work constructed up until that time shall be made. Three measurements shall be made at one (1) hour intervals to compute the amount of the infiltration. Tests for manholes only shall be conducted on individual manholes. Tests for pipe and manholes shall be performed on test sections not exceeding 600 linear feet of collector sewer and shall include both pipe and manholes. In the event that sufficient rain does not occur before the date of completion, the CONTRACTOR shall be required to conduct the tests at any time during a 30-day period following this date. Should the ENGINEER determine that certain pipe or manholes cannot be tested by infiltration methods; the ENGINEER may direct the 02730-9 Lincoln Countym4-2O12 filling of lines and the measurement of exfiltration. The allowable rate of exfiltration shall be the same as for infiltration. 3.5.2.2.2. Exfiltration: Determine test sectionsas outlined for infiltration tests. Install a temporary water plug at the inlet and outlet of the test section. FLIT test section with clean water up to the bottom of the lowest manhole frame within the test section. Allow time for saturation .of pipe and manholes refilling test section as required. Beginning with a full test section, allow at least eight (8) hours to elapse without adding water. Measure the water level at the beginning and end of the elapsed time above. Compute the volume of water lost in gallons per hour. 3.5.2.3. Test Requirements The rate of water loss/gain shall be less than the rate, in gallons per hour, calculated for the test section using the following allowances: Sewer main and manholes with or without service laterals; 100 gallons per 24 hours per inch of sewer main diameter per mile of sewer main (gpdfin-mi) Manholes only; 1 gallon per24 hours per vertical foot (*manhole 3.5.2.4. Corrective Measures If actual leakage rate is greater than required leakage rate, CONTRACTOR shall locate and repair leaks and repeat the test until actual leakage is Less than the required rate. 3.5.3. Deflection Test 3.5.3.1. Use all gravity sewer, 8-inch diameter through 15-inch diameter except ductile iron. 3.5.3.2. Procedure Tests shall be performed by the CONTRACTOR in the presence of the ENGINEER, and a Lincoln County Public works Representative no sooner than thirty (30) days after completion of backfill. The Lincoln County Public Works Department may require a second test within the guarantee period of the project. 'A nine (9) arm mandrel and proving ring, as manufactured by Wortco, Inc. or an approved equal, will be provided by the contractor. The mandrel shall be manually pulled, from manhole, through the entire length of mainline pipe. The mandrel and proving ring shall remain the property of the CONTRACTOR. 3.5.3.3. Requirement All pipes shall allow passage of the test mandrel. The mandrel and proving ring shall be sized at 5% less than the ASTM dimension for the pipe in accordance with the following table: 02730-10 unpin Gounty!04-2012 NOM. DIA 10" 12" 15" 10'° 12" ASTM D3034 SDR 35 m 7.28" 9.09" 10.7 16" 13.20" L = Mandrel Contact Length D = I.D. of Proving Ring ASTM D2680 D 7.40" 11.22" 14,09" 3,5.3.4, Corrective Measures All pipe that fails the deflection test shall be removed, replaced and retested at no additional expense to Lincoln County Public Works. 35,4. Force Main Pressure Test 3.5.4.1 The pressure/leakage test of water mains shall be in accordance with Standard AWWA C3.500-82. The allowable leakage shall not exceed that determined by the following formula: L = SD'P°'5 / 133,200 L Allowable leakage in gallons per hour S = Length of line tested in feet D _ Nominal diameter of pipe, in inches P - Average test pressure, in psi -1.50 average system pressure in the area, but not less than 100 psi. 3.5.4.2. Where practicable, pipe lines shall be tested in lengths of no more than 2,000 feet. 3.5,4.3. Duration of test shall be not less than 2 hours where joints are exposed, and not Iess than 24 hours where joints are covered, unless directed by the ENGINEER. 3.5.4.4. All visible leaks at exposed joints, and all leaks evident on the surface where joints are covered,. shall be repaired and leakage minimized, regardless of total leakage as shown by test. All pipe, fittings, and other material found to be defective under test shall be removed and replaced at the CQNTRACTQR's expense. 3.5.4.8. Lines which fail to meet tests shall be repaired and retested as necessary, until test requirements are complied with. Low Pressure Sewer Testing: The water for testing purposes' can be taken from the nearest available water main under the supervision of the Engineer's Inspector and leakage will be measured by the Inspector with a meter furnished by the Contractor. If a service connection or other openings are not available for the purposes of expelling air, the Contractor shall provide air release of sufficient size (as determined by the ENGINEER). The test pressure will be 100 PSI at the low point of the section undertest. Allowable leakage will be determined by Table 6, AWWA C-600 (See Section XIV,Q-1.b.) or by the formula 1=0.000083 DS where S is the length of pipe under test and D is the pipe diameter. Add 0.0050 gaVhr. for each 1 36 inch lateral. During the last stages of the test and without any reduction in pressure progressing from the end opposite the test pump, each mainline valve will be closed and pressure released to deterrnine if the valve is holding pressure (minimum 10 minutes per valve closing). 02730-11 Uii oln County/04-2012 END OF SECTION 02730-12 Lincoln County/04-2012 LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 02731 SEWER SERVICE LATERALS 1 DESCRIPTION This section covers the installation of sewer service laterals, Sewer laterals shall be installed at the locations shown on the plans or where directed by the ENGINEER of record. 1.1 Related Work See Section 02933, Seeding and Mulching and Section 02575, Paving Repair and Resurfacing for related specifications. 1.2. References Any reference to standard specifications refers to the most current published date of the following specifications unless noted: CISPI Specifications as listed, ASTM Specifications as listed. 2, MATERIALS 2.1 Wyes or Saddles shall be standard 45 degree pattern fittings or saddles as specified herein. For ductile iron use factory made wye fittings with 0-ring joints on the run of the wye. For ABS composite sewers, PVC composite sewers, or SDR 35 PVC sewers use either field installed solvent cemented saddles or factory made wye fittings with either solvent cemented saddles or 0- ring joints on lateral pipe. Branch joint shall be as specified for lateral pipe or shall be fitted with an approved adapter at the bell of the branch. 2.2, Pine, 6 inch and smaller Use one of the following. CISPI 301 "No -Hub" cast iron soil pipe with joints consisting of neoprene gasket and stainless steel clamp and shield ABS plastic sewer pipe conforming to ASTM 02751, SDR 35, with solvent cement joints and all required marking PVC plastic sewer pipe conforming to ASTM 03034, SDR 35, with either solvent cement or elastomeric gasket joints and all required marking 2.3. Bends shall be either one (1) 1/8 bend (45 degree) or two (2) 1/16 bends (22 I/2 degree) of the same material and joint as used for pipe. Use Sweep (long radius) bends If available. 2A. Adapters shall be approved type, submittal required. Adapters shall be rubber coupling with stainless steel clamps or shall utilize compressible donut designed for the purpose. Adapters shall be equal to those made by Femco. 3 INSTALLATION Service laterals shall be properly installed at the locations designated or as required to best service the property. All wyes, bends, stacks or service pipe and other appurtenances shall be provided as required for each connection. The location of service lateral shall be marked on curb. 02731-1 Unooln County/04-2012 3.1. Field Engineering The CONTRACTOR shall be responsible for detailed design of each service lateral using approved materials, criteria as specified in this section and shown on the drawings and the following procedure: Use alignment, minimum slope and minimum cover criteria to install the laterals as shown in the Standard Details. 3.2. Wyes shall be installed with the branch turned to the proper direction and to the angle determined above. Wyes shall be firmly supported. 3.3. Bends shall be placed in the .wyes using care to obtain proper alignment. Bends shall be adequately supported. 3.4. Stack pipe shall be installed at Wye connections, to the elevation determined above. Pipe shall be carefully aligned and adequately supported. 3.5. Service pipe shall be installed to the proper line and grade from the sewer line to each property line. Suitable plugs or caps shall be placed in the end of the service lines and suitable markers installed for location purposed. Care should be taken during installation to minimize disturbing the developed lots. Laterals should be located to minimize the amount of service line set and bends used. 3.6. Connection to manholes shall be similar to sewer connections to existing, manholes as shown in the Lincoln County Public Works Standard Detail SS-7. 3.7. Record Drawings CONTRACTOR shall keep and provide the Lincoln County Public Works an accurate record of each service location according to the Lincoln County Standard Detail SS-7. Such information should be` maintained during construction on a field set of bluelines and should also include all wyes, bends, length of service line, whether or r not a stack was installed, and length and angle of stack. 3.8. Tests Sewer service laterals shall pass infiltration and/or air test as specified for gravity sewers. END OF SECTION 02731-2 Lincoln County/04-2012 LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 02831 CHAIN LINK FENCING 1. DESCRIPTION This section covers the installation of chain link fence and gate materials as shown an the plans. The CONTRACTOR shall furnish all labor, material, equipment, supplies and cleanup to complete the fence installation as specified herein. Related Work Reference the following specifications for related work: Chain Link Fence Manufacturers Institute (CLMI) Standards: Industrial Steel Specification for Fence -posts, Gates, and Accessories Standards for Chain Link Fence Installation Federal Specifications: FS RR-F-191/A Fencing, Wire and Post, Metal (Chain Link Fence Fabric) Any reference to standard specifications refers to the most current published date of the following specifications unless noted. 1.2. Submittals Shop drawings covering design, complete layout and installation details for the work of this section. MATERIALS All materials shall be new and be furnished by the CONTRACTOR in accordance with the following requirements. 2.1. Framework Posts, rails braces and fittings shall be hot -dip galvanized, 2.0 oz/sq.ft. co 2.1.1. Line Posts 2.50 inch OD Schedule 40 steel pipe; steel "H" columns, nominal weight 4.1 IbIft, or 2.25 x 1.70- inch steel "C" Sections, nominal weight 2.73 lb/ft. 2.1.2. Terminal and Gate Posts 3.0-inch OD Schedule 40 steel pipe; or 3.5 x 3.5-inch steel roll formed sections, nominal weight 5.14 Iblft; except that double -leaf gate posts shall be 4.00-inch OD Schedule 40 steel pipe or larger as recommended by the fence manufacturer, 2.1.3. Too and Brace Rails 1.625-inch OD Schedule 40 steel pipe or 1.625 x 1.25-inch steel channel sections with suitable couplings 2.1.4. Gate Frame 2.0-inch OD Schedule 40 steel pipe welded at comers or as bled wi 2.1.5. Post Tops Cast steel or malleable iron combination type with barbed wire extension arms; tops shall be designed to exclude rnoisture from posts and to hold top rail. 2.1.6. Fittings Pressed steel or malleable cast iron 02831 -1 Lincoln Counry/04-2012 :2.1.7. F.xtensiori Arms East steel :designed to hold three strands of barbed wire at a 45 degree angle with the top strand 12 inches abovethe fence fabric and 12 inches out from the fence line - 2.1.8. Truss'Rod 0375-inch OD 2.2. Fabric . : 9 gage steel wire woven in 2 inch mesh, 0.40: ozlsq:ft. aluminum coated, knuckled at one selvage and twisted at the other 2.3. Tension Wire 7 gage spiraled or crimped steel wire, 0.40 ozlsq. ft. aluminum coated. 2.4. Barbed Wire Three 12 gage steel stranded line wires with 14 gage steel wire barbs in 'a four:point pattern spaced 5 inches.on center, 0.3 o ►sq. ft. aluminum coating 2.5. Gate Hardware Fork type with -gravity drop, center gate stop and drop rod, mechanical keepers and two 180 degreegate hinges per leaf 2.6. Footing Concrete Class. B, 2500 psi 28-day compressive strength 3. INSTALLATION Line posts shall be evenly spaced at intervals not exceeding 8 feet and in true alignrrient with the designed fence ° line. All posts shall be set plumb at least 36 inches deep in a concrete footing. Footings shall not be less than 9-inch diameter for line posts and 12-inch diameter for terminal and gateposts. Top of footings should be crested slightly to shed water. 3.1. Top: Rails :shall pass through line post tops to form a continuous brace. Cornerposts shall be provided with acenter brace rail installed midway between the top rail and ground level extending to the first line post and securely trussed diagonally from the line post back to the terminal. post. All rails shall be securely fastened to posts. '3.2. Fence Fabric shall, be stretched between terminal posts;or:at maximum intervals of 100 feet; whichever is less. The bottom of the fabric shall- be positioned 2 inches above finish grade.. Fabric shall be fastened to the top rail, line posts and branches with wire ties spaced not more than 15 inches on center and attached to terminal and .gate posts with tension bars and tension chlps. Tension wire shall be stretched along fabric bottom six inches above finish grade; Fabric shall be attached to tension Wire with tie wires spaced 24`inches.oncenter: 3.3. Extension Anns shall be installed with: the arms inclined outward. Barbed wire shall be properly stretched and securely fastened to the extension arm. 3.4. Gates shall be installed with fabric and barbwire overhang to match fence. :Fabric shall be securely fastened to the frame. Diagonaltrus_s rods shall be provided as required to ,prevent sag or twist. Gates shall be property Installed with all hardware and; accessories to insure that they 02831-`2 Ltnco1a 6004ty104-2Q12 open and dose freely without binding. A concrete footing at least 12 inches deep and drop rod retainer shall be provided at the center of double gate openings. 3.5. Submittals Shop drawings and catalog cut sheets showing the complete layout and details of the fence and gate installation shall be submitted for review to the Lincoln County Public Works Department. END OF SECTION 02831-3 Lincoln County/04-2012 SECTION 02933 SEEDING AND MULCHING 1. DESCRIPTION The work covered by this section consists of furnishing all labor, materials, and equipment to perform all necessary operations to topsoil, fine grade, fertilize, mulch and maintain temporary and permanent seeding of all graded, cleared, or disturbed areas during construction. The work covered by this section shall be in conformance with the latest version of local and state Department of Transportation requirements. 1.1. Related Work See following sections for related work. 02110, Clearing and Grubbing 02210, Unclassified Excavation and Grading SS-A617A, FS Liquid Mulch Binder The work covered by this section shall be in conformance with the applicable sections of the most recent publication of the "Standard Specifications for Roads and Structures", published by the North Carolina Department of Transportation and with Section 6.11 of the "Erosion and Sediment Control Planning and Design Manual" published by the Land Quality Section of the North Carolina Department of Natural Resources and Community Development unless otherwise stated herein. All seed shall be certified by the N.C. Crop Improvement Association. 2. MATERIALS 2.1. Topsoil Topsoil shall be from stockpiles created from stripping and required excavation. Should additional topsoil be required in excess of that obtained from stripping and excavation, the contractor shall obtain material from other sources on the site where authorized by Lincoln County Public Works, or from approved sources off the site. The topsoil shall be natural, friable soil, possessing characteristics of representative soils in the vicinity which produce heavy growths of crops of grass. It shall be obtained from naturally well -drained areas, shall be reasonably free from subsoil, brush, objectionable weeds, and other litter and shall be free from toxic substances, clay lumps, stones, roots and other objects larger than 1 inch in diameter, or any other material which might be harmful to plant growth or be a hindrance to grading, planting, and maintenance operations. 2.2. Fertilizer Fertilizer shall be the product of an approved commercial fertilizer manufacturer and shall be 5- 10-5 grade, uniform in composition, free -flowing material suitable for application with approved standard equipment. The fertilizer shall conform to the applicable State fertilizer laws and shall be delivered to the site in bags or other convenient containers each fully labeled and bearing the name, trademark, and warranty of the producer. 2.3. Lime Lime shall be ground limestone containing not less than 85% of total carbonates and shall be ground to such fineness that at least 50% will pass through a 100-mesh sieve and at least 90% will pass through a 20-mesh sieve. Coarser materials will be acceptable provided the specified rates of application are Increased proportionately on the basis of quantities passing the 100-mesh sieve, but no additional payment will be made for the increased quantity. 2.4. Mulch 2933-1 Lincoln Countyl04-2012 Mulch shall be straw from wheat or oats. Material fear securing mulch may be one of the following. Mulch Netting: Lightweight plastic, cotton, jute, wire orpaper nets shall be used. Peg and Twine: Bailing twine and soft wood pegs 1/2" x 1" x 12". Liquid Mulch Binder RC-2 cut back asphalt conforming to the requirements of Federal Specifications SS-A67IA, and asphalt emulsion shall conform to the requirements of Federal Specification SS-A-674, Type V. Seed: Seed used shall bear the official "certified seed" label inspected by North Carolina Crop Improvement Association. Seed that has become wet, moldy, or otherwise damaged in transit or storage will not be acceptable. INSTALLATION 3,1. Seedbed Preparation 3.1.1, Clearing Prior to or during grading and tillage operations, the ground surface shall be well drained., cleared of all brush, roots, stones larger than 2 Inches in diameter, or any other matenal which may hinder proper grading, tillage, or subsequent maintenance operations,. 3.1.2, Fine Grading Areas to be seeded shall be graded as shown on the drawings or as directed and all surfaces shall be left in an even and property compacted condition so as to prevent the forrnation of depressions where water will stand. Areas to be topsoiled shall be graded to a smooth surface and to a grade that will allow topsoifing to finished grade. 3.1.3. Topsoiling immediately prior to placing topsoil, the subgrade, where excessively compacted by traffic or other causes, shall be Loosened by scarifying to a depth of at least 2 Inches to permit bonding of the topsoil to the subgrade. Topsoil shall be uniformly spread by approved equipment in sufficient quantity to provide a compacted layer of 4 inches in thickness over the designated areas and in such manner that planting can proceed with little additional soil preparation or tillage. Topsoil shall not be placed when the subgrade is frozen, excessively wet, extremely dry, or in a condition otherwise detrimental to the proposed planting or to proper grading. Topsoil shall be graded to the lines indicated or as directed and any irregularities in the surface resulting from topsolling or other operations shall be corrected to prevent formations of depressions where water will stand. 3.1.4. Tillage After topsoiled areas required to be seeded have been brought to the grades shown on the plans and as specified, they shall be thoroughly tilled to a depth of 3 inches by approved methods, until the condition of the soil is acceptable to the ENGINEER. Any objectionable undulations or irregularities in the surface resulting from tillage or other operations shall be removed before planting operations are begun. The work shall be performed only during periods when satisfactory results are likely to be obtained. When conditions are such, by reason of drought, excessive moisture or other factors that results are not likely to be satisfactory, the ENGINEER will stop the work and it shall be resumed only when, in his opinion, the desired results are likely to be obtained. 2933-2 Lincoln County/042012 3.2. Lirestone, Fertilizer and Seed 3.2.1. General Seasonal limitations for seeding operations, the kinds and grades of fertilizers, the kinds of seed, and the rates of application of limestone, fertilizer, and seed shall be as shown in the seeding schedule. 3.2.2. Limestone, fertilizer, and seed shall be applied within 24 hours after completion of seedbed preparation unless weather and soil conditions are unfavorable for such operations. 3.3. Limestone and Fertilizer Limestone may be applied as a part of the seedbed preparation, provided it is immediately worked into the soil. If not so applied, limestone and fertilizer shall be distributed, uniformly over the prepared seedbed at a specified rate of application and then harrowed, raked, or otherwise thoroughly worked or mixed into the seedbed. 3.3.1. if liquid fertilizer is used, storage containers for the liquid fertilizer shall be located on the project and shall be equipped for agitation of the liquid prior to its use. The storage containers shall be equipped with approved measuring or metering devices which will enable the ENGINEER to record at any time the amount of liquid that has been removed from the container. Application equipment for liquid fertilizer, other than a hydraulic seeder, shall be calibrated to insure .that the required rate of fertilizer is applied uniformly. 3.4. Seeding Seedshall be distributed uniformly over the seedbedat the rate indicated in the seeding schedule, and immediately harrowed, dragged, raked, or otherwise worked so as to cover the seed with a laYer of soil. The depth of covering shall be as directed by the ENGINEER. if two kinds of seed are to be used which require different depths of covering, they shall be sown separately. 3.4.1. When a combination seed and fertilizer drill is used, fertilizer may be drilled in with the seed after limestone has been applied and worked into the soil. If two kinds of seed are being used which require different depths of covering, the seed requiring the lighter covering may be sown broadcast or with a special .attachment to the drill, or drilled lightly following the initial drilling operation. 3.4.2. When a hydraulic seeder is used for application of seed and fertilizer, the seed shall not remain in water containing fertilizer for more than 30 minutes prior to application. 3.4.3. Immediately after seed has been properly covered, the seedbed shall be compacted. 3.5. Modifications When adverse seeding conditions are encountered due to steepness of slope, height of slope, or soil conditions, the ENGINEER may direct or permit that modifications be made in the above requirements which pertain to incorporating limestone into the seedbed; covering limestone, seed, and fertilizer; and compaction of the seedbed. 3.5.1. Such modifications may include but not be limited to the following. 3.5.1.1. The incorporation of limestone into the seedbed may be omitted on (a) cut slopes steeper than 2:1 (b) on 2:1 cut slopes when a seedbed has been prepared during the excavation of the cut and is still in an acceptable condition, or (c) on areas of slopes where the surface of the area is too rocky to permit the incorporation of the limestone. 2933-3 Lincoln Counlyl04-2012 3,5.1.2. The rates of application of limestone, fertilizer, and seed on slopes 2:1 or steeper or on rocky surfaces may be reduced or eliminated. 3.5.1.3. Compaction after seeding may be reduced or eliminated on slopes 21 or steeper, on rocky surfaces, or on other areas where soil conditions would make compaction undesirable. 3.6. Mulch 3.6.1. General All seeded areas shall be mulched. 3.62, Mulching Mulch shall be applied within 36 hours after the completion of seeding. Care shall be exercised to prevent displacement of soil or seed or other damage to the seeded area during the mulching operations. 3,6.3. Mulch shall be uniformly spread by hand or by approved mechanical spreaders or blowers that will provide an acceptable application. An acceptable application will be that which will allow some sunlight to penetrate and air to circulate but also partially shade the ground, reduce erosion, and conserve soil moisture. 3.6.4. Mulch Binding Mulch shall be held In place using devices approved by the ENGINEER as per manufacturer's recommendations. During application, the CONTRACTOR shall take adequate precautions to prevent damage to structures or appurtenances, 3.7. fvlaintenance 3.7.1. General The CONTRACTOR shall be responsible for the proper care and maintenance of the seeded areas until the work under the entire contract has been completed and accepted by the ENGINEER and Lincoln County Public Works. Maintenance shall consist of repair and replacement of eroded areas, watering, refertilizing, reliming, reseeding, and remulching as necessary to provide an even, fixed growth of grass. In addition, the CONTRACTOR shall provide protection against traffic and shall erect the necessary barricades and waming signs immediately after planting is completed. 3.7.2. Mowing The seeded areas shall be mowed with approved mowing equipment. If weeds or other undesirable vegetation threaten to smother the planted species, such vegetation shall be removed. 3.8 Inspection and Testing 3,8,1 Fertilizer and Lime The ENGINEER shall be furnished with duplicate copies of invoices for all fertilizer and lime used on the project invoices for fertilizer shall show the grade furnished. Invoices for lime shall show total minimum carbonates and minimum percentages of the material furnished that pass 100- mesh and 20-mesh sieve. Upon completion of the project, a final check of the total quantities of fertilizer and lime used will be made against the total area topsoiled and seeded, and if the minimum rates of application have not been met, the ENGINEER may require the distribution of additional quantities of these materials to make up the minimum application specified. 2933-4 Lincoln County/04-2012 3.8.2 Seed The ENGINEER shall be furnished duplicate signed copies of a statement from the Vendor, certifying that each container of seed delivered is fully labeled and in full accordance with the specifications in this section. END OF SECTION 2933-5 Uncorn County104-2012 LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 03300 CAST -IN -PLACE CONCRETE 1. DESCRIPTtQN 1.1. The work covered by this section consists of all cast -in -place concrete work and related items as shown on the plans and as specified herein. 1.2. The CONTRACTOR shall furnish all equipment, tools, labor and materials necessary to complete the work In accordance with the plans and specification. 1.3 Related Work 1.3.1 These Specification Documents affecting work in this Section include, but are not necessarily limited to, General Conditions, Special Conditions, and Sections in Division 1 of these Specifications. 1,3.2 National Codes affecting work in this Section of the Specifications: ACI Codes as stated in Part 2 and 3 of this Section ASTM Codes as stated in Part 2 and 3 of this Section U. S Army Corps of ENGINEERs Standard Specifications as stated in Part 2 and 3 of this Section National Ready Mixed Concrete Association's Plant Certification Check List 1.4 Quality Assurance 1.4.1 Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this Section. 1.4.2 An independent testing laboratory shall be retained by the Contractor and approved by Lincoln County Public Works to perform material evaluation tests as required by these Specifications, and all test reports or results shall be submitted to Lincoln County Public Works for evaluafion and approval prior to final acceptance. 1.4.3 The CQNTRACTORs performing the concrete work shall have a minimum of two (2) years experience on comparable concrete projects. 1.4.4 The concrete supplier's plant equipment and facilities shall meet all requirements of the *Check List for Certification of Ready Mixed Concrete Production Facilities* of the National Ready Mixed Concrete Association and ASTM C94, 1 5 Submittals 1.5.1 Comply with the pertinent provisions of Section 01340 (Shop Drawings, Product Data and Samples). 1.5.2 Submit proposed concrete mix designs for approval. Submit two copies of each laboratory trial mix design proposed in accordance with ACI 301, Method 1, which is based on trial batches and requires an average strength 1200 psi greater than the specified strength; or ACI 301, Method 2, 03300-1 Lincoln Gounty/04 -20 12 which is based on at least 30 consecutive strength tests of a similar mix obtained within the past year. The cost of this work is to be borne by the CONTRACTOR. 1.5.3 Submit manufacturer's specification with application Instructions for proprietary materials and items, including curing compounds, form release agents, admixtures, patching compounds and others as required by the ENGINEER. 1.5.4 Submit reinforcing steel shop drawings and manufacturer's data for approval to the ENGINEER before work is started. 1.5.4.1 Metal Reinforcement Shop drawings shall show complete information for placing reinforcement, including type or shape of each bar, dimensions to ends of bars, amount of concrete (clear) cover, spacing of bars, number of bars at each location .and other pertinent dimensions. All wall reinforcing steel shall be detailed and shown in elevations of the walls. Shop Drawings of the following items shall be submitted to the ENGINEER for review prior to fabrication or delivery to the job site. 1.5.5 Concrete Tests: Two copies of all concrete test results shall be submitted to the ENGINEER. Each test report shall indicate the specific structure where the concrete was placed. 1.5.6 Other: For each batch (truckload) of concrete, the concrete supplier shall provide a delivery ticket in accordance with ASTM C94. The ticket shall also indicate the time the concrete is pieced. One copy of each delivery ticket shall be furnished to the ENGINEER or his representative. CONTRACTOR shall keep another copy of each delivery ticket at the job site until final acceptance. 2. MATERIALS 2.1. General 2.1.1. Class of Concrete: All concrete shall be Class A, as hereinafter specified, except where specifically noted otherwise. 2.1.2. References: Materials and work ,shall conform to therequirements of all specifications, standards, codes and recommended practices referenced herein. References to specifications, standards, codes, etc., shall mean the latest edition or revision in effect at the time of bid opening, unless otherwise specified. In conflicts between referenced standards and this specification, or thls specification and the local building code, the more stringent requirements shall govern. 2.1.3. Publications: CONTRACTOR shall keep the following publications on file at the site at all times during construction. ACI SP 15 Field Reference Manual; Specification for structural concrete .for buildings with selected ACI and ASTM references. ACI 311 Recommended Practice for Concrete Inspection ACI 315 Manual of Standard Practice for Detailing Reinforced Concrete Structures ACI 318 Building Code Requirements for Reinforced Concrete ACI 350R Concrete Sanitary Engineering Structures 2.1.4. General Specifications: Concrete work shall conform to all requirements of ACI 301, "Specifications for Structural Concrete for Buildings," except as modified by these contract documents. 03300-2 Lincoln County/04.2012 2.2. Testino and Inspection Materials and operations shall be tested and inspected as work progresses. Failure to detect defective work will not prevent rejection when the defect is discovered, nor shall it obligate the ENGINEER or Lincoln County for final acceptance. Testing agencies will be selected or approved by the ENGINEER, and shall meet the requirements of ASTM E329. 2.2.1. Concrete Testing: CONTRACTOR shall have a qualified technician from an independent laboratory take samples, prepare specimens and perform on -site testing, at the CONTRACTOR's expense. Technician shall be on site prior to starting the pour and shall remain on site until the pour is completed. He shall immediately notify the CONTRACTOR and ENGINEER of any concrete that does not meet the specifications. CONTRACTOR shall also pay the cost of qualification of proposed materials, establishment of mix designs in accordance with ACI 301, shipment of specimens to the testing laboratory, laboratory testing and reports, and additional testing required if initial tests Indicate that the material may be substandard (even if the additional test reveals that the material Is satisfactory). A copy of all reports shall be provided to the Lincoln County Public Works Department. The following tests shall be the minimum required. 2.2.1.1. Samples from which test specimens are made shall be secured in accordance with ASTM C172 requirements for composite samples. Specimens shall be molded and cured in accordance with ASTM C31. Specimens shall be tested In accordance with ASTM C39. Four strength specimens shall be taken for.each 50 cu. yd., or fraction thereof, of each mix design of concrete placed in any one day, one tested at 7 days, two tested at 28 days and one to be retained as a spare. 2.2.1.2. Slump test shall be made in accordance with ASTM C143. One test shall be made from each sample taken for a strength test specimen, or whenever the consistency of concrete appears to vary. If the slump in any test is outside the design range, at least one strength specimen shall be taken from that sample. 2.2.1.3. Entrained air content shall be determined in accordance with ASTM C231 or ASTM C173, as applicable. One test shall be made from each sample taken fora strength test specimen. 2.2.1.4. Temperature of each sample taken for a strength test specimen shall be determined. 2.2.1.5. Unit weight, yield and air content (gravimetric) of concrete shall be determined in accordance with ASTM C138. 2.3. Evaluation and Acceptance 2.3.1. Field Conditions: Concrete materials and operations shall be tested and inspected prior to concrete being placed. Whenever a concrete truckload is rejected for any reason, the truck will not be allowed on the site for at least three hours. The contents of rejected truckloads shall remain the property of the concrete supplier and shall be disposed of properly off the site. 2.3.2. Failure to meet the maximum time limits as specified In ASTM C94 for mixing and placing of concrete, or if concrete has attained its initial set before placing, will result in rejection of each individual truckload. No tests shall be performed and the delivery ticket shall remain at the site with the reason for rejection written thereon. 2.3.3. Failure to meet the requirements of the tests specified herein will result in rejection of each individual truckload. 2.3.4. Laboratory Testing: Evaluation and acceptance based on laboratory testing shall be in accordance with ACI 318, except that the ENGINEER will be the referenced "building official". 03300-3 Lincoln County/04-2012 2.4. Submittals CONTRACTOR shall make the following submittals to the ENGINEER. The ENGINEER shall provide one (1) copy to the Public Works Department once approved. 2.4.1. Mix Designs: Submit two copies of each laboratory trial mix design proposed in accordance with ACI 301, Method 1, which is based on trial batches and requires an average strength 1200 psi greater than the specified strength; or ACI 301, Method 2, which is based on at least t 30 consecutive strength tests of a similar mix obtained within the past year. 2.4.2. Shop Drawings of the following items shall be submitted to the ;ENGINEER for review prior to fabrication or delivery to the job site. 2:4.2.1. Metal Reinforcement: Shop drawings shall show complete information for placing reinforcement, including type or shape of each bar, dimensions to ends of bars, amount of concrete (clear) cover, spacing of bars, number of bars at each location and other pertinent dimensions. All wall reinforcing steel shall be detailed and shown in elevations of the walls. 2.4.2.2. Other Materials and Products: Catalog cuts and other descriptive data shall be submitted .for all manufactured materials and products to be used in the work. 2.4.3. Concrete Tests: Two copies of all concrete test results shall be submitted to the ENGINEER. Each test report shall indicate the specific structure where the concrete was placed. 2.4.4. Other: For each batch (truckload) of concrete, the concrete supplier shall provide a delivery ticket in accordance with ASTM C94. The ticket shall also indicate the time the concrete is placed. One copy of each delivery ticket shall be furnished to the ENGINEER or his representative. CONTRACTOR shall keep another copy of each delivery ticket at the job site until final acceptance. 2.5. Materials and Products 2.5.1. Cement: ASTM C150, Type I or 11. Air -entraining cement shall not be used. Cement used in the work shall correspond to that upon which the selection of concrete proportions was based. Only one brand and manufacture of approved cement shall be used for exposed concrete. 2.5.1.1. Type 1'il cement shall be used,where specifically noted on the plans or when prior written approval has been obtained by the CONTRACTOR from the ENGINEER. 2.5.2. Aggregates: ASTM C33. Local aggregates notcomplying with ASTM C33 may be used provided it can be shown by special test or a record of past performance that these aggregates produce concrete of adequate strength and durability. 2.5.2.1. Fine Aggregate shall be clean, sharp, natural sand. 2.5.2.2. Coarse Aggregate shall be Size No. 57, 67 or 467. 2.5.3. Water shall be fresh, clean and potable. 2,5.4. Admixtures: When requested, a qualified concrete technician employed by the admixture manufacturer shall be available to assist in proportioning concrete materials for optimum use, and to advise on proper use of the admixture and adjustment of concrete mix proportions to meet job - site and climatic conditions. 03300-4. uacoin County/04-2012 2.5.4.1. Water Reducing Admixture "Eucon WR-75" by Euclid Chemical Co., "Pozzoiith 122N" by Master Builders, "Plastocrete" by Sika Chemical Corp., or equal. Admixture shall conform to ASTM C494, Type A, and shall not contain more than 1% chloride ions. 2,5.4,2. High Range Water Reducing (HRWR) Admixture (Superplasticizer): "Eucon 37" by Euclid Chemical Co., "Sikament" by Sika Chemical Corp., "Melmenr by American Admixtures Co., or equal. Admixture shall conform to ASTM C494, Type F or G, and shall not contain more than 1% chloride ions, 2.5.4,3. Non -Corrosive Accelerator: "Accelguard 80" by Euclid Chemical Co,, "Daraset"' by W. R. Grace, or equal. Admixture shall conform to ASTM C494, Type C or E, and shall not contain more than 1% chloride ions. 2.5.4,4, Air -Entraining Admixture: ASTM C260 2,5.4.5. Retarding Admixture: "Eucon Retarder 75" by Euclid Chemical Co., "Pozzolith 300R" by Master Builders, or equal. Admixture shall conform to ASTM C494, Type 8 or D, and shall not contain more than 1% chloride ions. 2.5.4.6, Fly Ash: ASTM C618. Quantity of fly ash shall be less than 25% of the combined weight of cement and fly ash. 2.6. Curing Materials 2.6.1. Waterproof Sheet Material: ASTM C171. 2.6.2 Curing Compounds: "Super Pliocure" by Euclid, "Super Floor Coat" by Euclid, or "Masture Kure - CRC" by Master Builders or equal. Product shall be a curing, sealing and hardening product with approximately 30% solids and shall meet the requirements of ASTM C-309. 2,7. WATERSTOPS shall be steel plate, 1/8 x 6-inch; except where non-metallic waterstops are specified or noted on the plans. 2.7.1 Waterstops at submerged expansion joints shall be the dumbbell or center bulb type, and shall be of rubber, PVC, styrenebutadiene or neoprene. Unless otherwise noted, dumbbell type shall be 3/8 x 6-inch with 3/4-inch end bulbs and center bulb type shall be 1/4 x 6-inch with 5/8-inch end bulbs and 1-1/8 inch center bulb, 2.8. Non -Shrink Grout Non-metallic conforming to "Corps of ENGINEERS Specification for Non -Shrink Grout" CRD-C- 621, Type D; "Euco N-S" by Euclid Chemical Co., "Masterflow 713" by Master Builders, Crystex" by L & M Construction Chemicals, or equal. 2.9. ,Bonding Compound 2.9.1. Not Exposed to Water after Placement: Polyvinyl acetate, rewettable type; "Euco Weld" by Euclid Chemical Co., "Weldcrete" by Larsen, "Everbond" by L & M Construction Chemicals, or equal. 2.9.2 Exposed to Water after Placement: "SBR Latex" or "Flex -Con" by Euclid Chemical Co., "Sikatop" polymer when used with "Sikatop" by Sika Chemical Corp., "Everbond" by L & M Construction Chemicals, or equal. Epoxy adhesives may also be used. 03300-5 Lincoln County/04-2012 2.10. METAL REINFORCEMENT shall be reinforcing steel or welded wire fabric, as shown on the plans. If requested, manufacturer's certificates showing conformance with the specifications shall be furnished to the ENGINEER. 2.10.1. Reinforcing Steel shall be deformed steel bars conforming to ASTM A615, Grade 60 unless otherwise noted. 2.10.2. Welded Wire Fabric: ASTM A185. 2,11. JOINT FILLERS shall be preformed bituminous self-sealing type conforming to ASTM D994, unless otherwise noted. 2.12 Formwork 2.12.1. Forms for Exposed Concrete shall be of plywood, and shall provide continuous, straight, smooth surfaces. Plywood shall be B-B Piyform, Class I Exterior, 5/8-inch thick minimum. Metal and other types of forms shall be used only upon approval of the ENGINEER. Symons forms with plywood, or equivalent, shall be acceptable. 2.12.2. Forms for Unexposed Concrete may be of undressed square -edge tongue -and -groove lumber, or of plywood. 2.12.3. Form Oil shall be a Tight colored, non -staining form coating compound. Form oil for steel forms shall be rust -preventive type. 2.12.4. Form Ties shall be factory fabricated, adjustable length type designed to, prevent from deflection and spelling of concrete surfaces upon removal. Ties shall be of the type to have metal not less than 1 inch from exposed concrete surfaces. Wire ties will not be permitted where wire is embedded in finished concrete. Form ties fabricated at the job site will not be acceptable. Ties in liquid -retaining structures shall have a waterstop in the middle of the tie. 2.12.5, Vertical sides of excavations may be used for placing concrete in lieu of forms, provided that the sides are clean cut and remain stable while the concrete work is being accomplished. 2.13. MATERIAL STORAGE: Storage of materials shall be subject to approval of the ENGINEER and shall be such that damage from water, freezing and other sources is prevented. No damaged or deteriorated material shall be used for concrete. 2.13.1, Cement shall be stored in enclosed shelters to prevent damage from moisture. Supporting floors shall be at least 1 foot above ground or otherwise suitably protected against moisture penetration. 2.13.2. Aggregates shall be stored in separate piles, and in such manner as to prevent inclusion of dirt and other foreign materials. 2.13.3. Admixtures: Dry admixtures shall be stored as specified for cement. Liquid admixtures shall be protected from freezing and from settling out of solution. 2.13.4. Metal Reinforcement shall be stored off the ground, protected from the weather, and so that it can be easily identified. 2.13.6. Other Materials shall be suitably stored to prevent damage or misuse. 03300-6 Lincoln counryf04-2012 2,14. Selection of Proportions Concrete shall be composed of cement, fine and coarse regate, water and the required admixtures. Proportions of ingredients shall produce concrete of the proper consistency that works readily into corners and angles of forms and around reinforcement without excessive segregation or bleed water forming on the surface, concrete that provides resistance to freezing, thawing and other aggressive actions; and concrete that meets the strength and other requirements specified herein. Proportioning of materials shall be in accordance with ACI 211.1, ACI 318 and ACI 301 (Method 1 or Method 2). 2.15, Concrete Quality Concrete work shall conform to all requirements of ACI 301, except where specificafly modified by the plans and specifications for this project. Concrete shall be composed so as to obtain the following compressive strengths at 28 days. Class AA 4000 psi Class A 3500 psi Class B 2500 psi Class C 2000 psi Note: Water -cement ratio requirements may be more restrictive than the strength requirements. 2.15.1. Minimum Cement Content for Class A Concrete shall be 517 Ib.fcu. ydfor coarse aggregate size No. 467, and 564 ibicu, yd, for coarse aggregate size No. 57 or 67. 2.15.2, Air -Entrained Concrete: Concrete exposed to the weather or in liquid -retaining structures shall be air -entrained, Total air content required shall be 5-1f2% + 1% for coarse aggregate size No. 487, and 6% + 1% for coarse aggregate size No. 57 or 67. The design mix shall be based on the midpoint of the applicable range, and the field delivered concrete shall be within that range. 2.15,3. Air content shall be measured in accordance with ASTM C173, or ASTM C231. 2.15.4. Slump shall be determined in accordance with ASTM C143. 2.15.5. Maximum slump for wails shall be 3 inches prior to addition of the HRWR admixture. Admixture shall be added in sufficient quantities to provide a minimum slump of 5 inches prior to placement of concrete. 2.15.6. The maximums specified above may be increased to 8 inches by using the HRWR admixture. However, slump will be checked prior to the addition of the HRWR admixture, and shall meet the restrictions specified above, 2.16. HARDENING OF CONCRETE: Concrete shall be adjusted to produce the required hardening for various climatic and }job -site conditions. The rate of hardening shall be as foil Ambient Admixture Temperature (ASTM C494) Under 50 degrees F Type E (accelerating) Over 80 degrees F Type D (retarding) 50 degrees F to Type A (normal rate of hardening) 80 degrees F 03300-7 Lincoln Co inlyla4-2012 of 2.17. Admixtures - All other concrete shall contain a water reducing admixture: All thin slabs, less: than 8 inches thick, placed at,airtemperatures below 50 degrees F, 'shall contain, the specified non -corrosive accelerator. *All concrete required to be air -entrained shall contain an approved air -entraining admixture. When increased ultimate and/or early strengths are required, the appropriate admixture shall be used. - 2.18. Water-Cerment'Ratio Class A concrete or better shall havea maximum water -cement ration of 0.45. When used, fly ash shall be included with the cement to deferrnine the water -cement ratio. 3. INSTALLATION • 3.1. Construction' of Forms Forms forconcrete shall conform to the shapes, lines and dimensions of the members_ as shown on the plans, and -shall be sufficiently tight to prevent leakage of mortar. forms shall have. sufficient strength to withstand forces from the' placement and vibration of concrete„ and shall be properly braced or tied together to .maintain position and shape. 3.11.. Design: Formwork rk shall be designed for loads, ,lateral pressure and allowable ,stresses accordance with ACI 347.. Alt tolerances, preparation of form surfaces, removal of forms, reshoring and removal strength shall be in accordance with API 301. Design, Engineering and Construction' : of formwork shall be the responsibility of the CONTRACTOR. 3.1.2. Erection of Forms: 3.1.21; Forms shall be erected to the sizes; shapes and dimensions shown ,on the plans, true to line end grade.: Forrns shall be fabricated to permit easy removal without damage to concrete. 3,12.Z All formwork shall be :provided with adequate cieanout openings to ,permit inspection and easy cleaning- Wood chips, sawdust, dirt and other debris shah be removed just "before concrete is placed.. 3.1.2.3. All exposed comers and edges of forms shall be: provided with 'a 3/4-inch chamfer. Chamfer Strips shall be of wood, metal, PVC or rubber. 3.1.2.4. Contact surfaces of forma shall be oiled and allowedto dry before reinforcement is placed. Form oil shall be applied in accordance with ;the manufacturer's instructions. Alt excess oil shall be re"rrroved. Forms to be re -used in the work shall be thoroughly clean and free of splits,'distortion and other damage: Re -used forms shall be oiled as. specified for new'forms. 3.1,3. Extreme Weather Requirements: During cold weather, forms Shall ,be kept free from frost or ice. In hot weather, forms shall be properly prepared to prevent foss of water prior to placing concrete, and shall be well oiled and sprinkled as necessary to keep them cool. 3.2. Concrete Reinforcement Reinforcement shall be accuratelyformed to the required, lengths, dimensions and shaPes as shown on the plans, :prior to shipment to the job site. Shop drawings shall be reviewed prior to fabrication. All bans shall be bent cold, unless otherwise directed by the ENGINEER. Bars partially embedded in concrete shall notbe field bent, unless otherwise shown on the plans or 03300-8 Lincoln countyr64-2012. specifically permitted by the ENGINEER, All requirements for reinforcement not shown on the plans or specified herein shall be in accordance with ACI 315, 3.2.1. Shipping and Handling: Reinforcement shall be delivered to the job site tied in bundles so as to be easily handled, and tagged with non -rusting metal tags showing shop drawing numbers. 3,2.2, Placing: Reinforcement shall be carefully and accurately placed as shown on the plans, and adequately secured in position by concrete, metal or other approved chairs, spacers or ties to prevent displacement during the concrefing operation. At the time concrete is placed, reinforcement shall be free from thick rust, mill scale, ice, frost, oil, grease or other coatings that destroy or reduce the bond, 3.2.3. Splices: Unless otherwise noted, splices In reinforcement shall be Class C in accordance with ACI 318. All splices shall be approved by the ENGINEER, and shall be securely tied with wire or cable clamps. 3.2.4, Cutting of reinforcement in the field will not be allowed, unless specifically approved by the ENGINEER. 3.2.5. Concrete Protection: Unless otherwise noted, the minimum cover of concrete over reinforcernen shall be in accordance with ACI 318 or shall be as shown on the plans. 3.2.6. Exposed Reinforcing Bars intended for bonding with future work shall be adequately protected against corrosion. 3.2.7. Field Bending of reinforcement is strictly prohibited, except where specifically approved by the ENGINEER on a limited basis for each particular case. When approved, field bending shall be done using cold bends conforming to all applicable codes; heat will not be allowed. 3.3. JOINTS AND EMBEDDED ITEMS shall be provided where shown on the plans or as directed by the ENGINEER, 3.3.1. Joints not shown on the plans shall be made and located to least impair the strength of the structure, and shall be approved by the ENGINEER. 3.3.1.1. All reinforcement shall be continued across construction and contraction joints, unless noted otherwise; keys and dowels shall be provided as directed by the ENGINEER. 3.3.1.2. Joint filler shall be placed in all expansion and isolation joints. 3.3.1.3. Contraction joints shall be formed, tooled or sawed approximately equal to 1/4 the thicknesses of the member. 3.3.1.4. All joints in liquid -retaining structures shall be provided with a waterstop, unless otherwise directed in each instance by the ENGINEER. 3.3.1.5. Dowel length into adjoining concrete shallbe considered a minimum of full splice length, and shall conform to all requirements for splices as specified above. 3.4. SUBMERGED EXPANSION AND CONTRACTION JOINTS shall be provided as detailed on the plans. Ali manufactured products shall be applied in accordance with the manufacturer's instructions. 03300-9 4-2012 3.4.1. Other Embedded Items: All sleeves, wall.pipe, nipples, inserts, anchors, hangersand other embedded items required for adjoining work .or for its support shall be placed prior ,to placing concrete, and shall be positioned accurately and supported, against:displacement. 3.5. Mixina and Placing CONTRACTOR shall provide access for delivery .andsufficient equipment and manpower to rapidly place all concrete. All work shall be done in accordance wall ACI 304. 3.5,1. Preparation of Equipment and Place of Deposit Before placement of concrete, equipment used for mixing and transporting, concrete shall be thoroughly cleaned: All formwork shall be complete; snow, ice, water and debris shall be removed from within forms. . Expansion` joints material, anchors and other embedded items shall be properly secured in position. Subgrades shall be sprinkled sufficiently to eliminate Water loss from the concrete. Concrete shall not be placed on frozen ground. All laitance andother unsound material shall be removed from hardened concrete before additional concrete is placed. 3.5.2. Ready -Mixed Concrete shall be batched,. mixed 'and transported in accordance with ASTM C94. Plantequipment and facilities shall conform to the "Checklist for Certification of Ready Mixed Concrete Production Facilities" of the National Ready -Mixed Concrete Association. 3.5.3. Job -Mixed Concrete: For job -mixed Concrete, mixer shallbe rotated. at a. speed recommended by the manufacturer. If mixer performance tests are not made, each batch of 1 cu. yd or less shall be mixed for at least 1 minute after all materials are in the mixer. Mixing time shall be Increased 15 seconds for each additional cubic yard or fraction thereof. Entire' batch shall be discharged before the mixer is recharged. 3.5.4. Coneying: Concrete shall be handled from the mi xer ixer to final deposit rapudly by methods that will prevent segregation or loss of ingredients to maintain the required quality of concrete. 3,5.5. Depositing Concrete shall be deposited 'continuously, when continuousplacement is not possible, construction joints shall be !boated 'es approved by the ENGINEER. Concrete shall be placed as nearly as possible to its final position to` avoid :rehandling or flowing, A tremie, pump or chute shall be used where a lift is between 5 and 12 feet, A pumpshall be used where a lift Is. more than .12,feet. 3.5.5.1:. Concrete shall be consolidated by vibration. Concrete shall be worked around reinforcement, embedded itenna and into corners to eliminate all air or stone pockets and other causes of honeycombing,. pitting or planes of weakness. Internal vibrators shall be used on concrete 6 inches or more in thickness. Form or. surface vibration may be used On sidewalks or concrete Tess than 6 inches thick, instead' of internal vibration. Consolidation shill be done in accordance with the recommendations of ACI 3.55.2. Internal `vibrators shall be inserted and withdrawn approximately every 18 'inches for '5 to 15 seconds. Vibrators shall have a minimum frequency of 8000 rpm, with amplitude to consolidate Y effectivel . Vibrators shall be operated by competent workmen. Use of vibrators, to transport concrete will not be allowed. 3.5.5.3. flat chutes shall not be Used. :Chutes shall 'be deep with rounded bottoms and constructed of .or Tined With 'Metal.' 3.5.5:4, Concrete shall not'be dumped in piles' and then spread' horizontally. Concrete shallbe placed in uniform layers 1 to 111/2feet thick,and nodded or vibrated to consolidate the various layers. 03300-10 Lincoln County/04-2012 3.5.6.5. Construction joints shall be limited to those shown on the plans, unless additional construction joints are approved by the ENGINEER. Surface shall be roughened to remove the soft mortar and expose the coarse aggregate. Prior to placing new concrete, hardened concrete shall be cleaned and dampened. On horizontal joints, first layer of new concrete shall be 4 to 5 inches thick and shall be of the same mix as the concrete in the wall, except that the coarse aggregate is omitted, 3,5.5.6. Waterstops shall be provided at all construction joints of liquid -retaining structures. Joints of steel waterstops shall be butt welded; joints of non-metallic waterstops shall be made by gluing or vulcanizing. 3.6 Cold Wgather conditions All concrete work during cold weather shall be done in accordance with ACI 306. Calcium chloride will not be permitted as an accelerator. 3.6.1, Temperature of concrete delivered at the job site shall conform to the following: Air Tem_peratu% Concrete Temperature 30 to 45 degrees F 55 to 80 degrees F 0 to 30 degrees F 60 to 80 degrees F Below 0 degrees F 65 to 80 degrees F 3.6.2. Water heated to above 100 degrees F shall be combined with the aggregates before cement is added. Cement shall not be added to water to aggregates having a temperature greater than 100 degrees F. 3.6 3, When the outdoor temperature is less than 40 degrees F, the temperature of the concrete shall be maintained at not less than 50 degrees F for the required curing time, Arrangements shall be made before placement to maintain the required temperature without injury from excessive heat, Where combustion heaters are used, precautions shall be taken to prevent exposure of concrete and workmen to exhaust gases containing carbon dioxide and carbon monoxide. 17 Hot Weather Conditions All concrete work during hot weather shall be done in accordance with ACI 3 3.7,1. Temperature of concrete delivered at the job site shall not exceed 90 degrees F. Ingredients shall be cooled before mixing to prevent concrete temperature in excess of 90 degrees F. 3.7.2. Provisions shall be made for windbreaks, shading, fog spraying, sprinkling or wet cover when necessary. 3.7.3. Concrete exposed or subject to rapid evaporation due to hot weather, drying winds and sunlight may be protected by a set -retarding admixture, applied in accordance with the manufacturer's recomrnendations. 3,8. Curing and Protection Immediately following placement, concrete shall be protected from premature drying, hot and cold temperatures, rain, flowing water and mechanical injury. Materials and methods of curing shall be approved by the ENGINEER. Final curing shall continue for not less than 7 days, 3.8.1. Approved methods of curing include ponding, continuous sprinkling, fog spray, wet burlap or mats, clean sand kept continuously wet, curing compound and waterproof sheet material. 0 00-11 Lincoln Caun1yI94-2012 3.8.2. If a waterproof sheet material is used for curing, it shall be placed over the wetted surface of fresh • concrete as soon as practicable without marring the surface. Each sheet shall be overlapped' and firmly secured in placed toinsure' moisture seal. 3.83 If a curing compound is used, two coats shalt be applied at `right angles to each other. The product.shal! Meet the requirements for curing compounds in the materials and products section of thesespecificat€ons. The product "shall be applied in accordance with the manufacturer's recommendations. 3.9. Removal of Forms. - Forms shallbe .removed in such a manner as to insure complete safety of the structure and to prevent damage to concrete. Unless specifically approved otherwise by the ENGINEER form' removal shall be as specif€led, below. 3.9:1, wall and Column Forms: Formwork not supporting the weight, of the concrete,, such as wall and column forms and side forms of beams and, girders shall remain in place a minimum of 12 hours. 3.9.1.1. On vertical surfaces of liquid -retaining etruchires, forms shall -be left in place, ,.or the surface :covered with burlap and the concrete kept wet, for atleaet'seven days. 3.9.2. Bottom Forms .for beams and girders shall not be disturbed for at least .six .days, and auxiliary supports shafl'b'e maintained until the concrete reaches' its design °strerigtl . 3.9.3. Elevated Slab Forms shall not be disturbed for at Ieast.seven days, and siabsshall be adequately supported for at "least 28 days Auxiliary slab supports, acceptable to the ENGINEER, may be .provided to"support slabs at the center of the clearsp'an.. 3.10. CONCRETE FINISHES: All exposed concrete surfaces shall be true to the required lines and contours, and shall be free from stone: pockets or honeycomb.. 3.10:1. Patching and Repair: Allimperfect or honeycomb spots and tie holes shall be chipped out to firm concrete and patched' with cement grout immediately after form removal and before concrete is thoroughly dry. Fins shall' be removed and repaired as necessary: Patching and repair shall be done so that the patched and repaired; areas appear as' a homogeneous part of the main concrete: 3.10.1,1, Edges of honeycomb spots shall be perpendicular to the surface or slightly undercut; no featheredgeswill be permitted:' Area to be patched, including adjacent surfaces extending at least 6 inches in all directions from the patched area,: shell be dampened. to prevent absorptionof water from the patching mortar. if patching is .not done within seven days after form removal, an approved bonding compound (as specified} shall'. be applied prior to:patching. Defective areas shall not be ,patched until permission is obtained from the ENGINEER in each specified case. Cement and sand shall be obtained from the concrete supplier so as to match adjacent work. 3.10.2. Formed •Concrete:. Concrete which: is not formed as shown on the plans, is out of level or alignment, or is defective in appearance,, shall be corrected or' replaced to the ENGINEER's :satisfaction at CONTRACTOR'. expense. ' 3.10.2.1. Concrete surfaces not exposed to view surfaces more than 1 foot below finished grade and interior surfacesof tanks and basins more than 1 foot below the water level' need not be finished ;except for correcting imperfect spots. 03300-12 • - tint in countylo4.2012 3.10.2,2, Unless otherwise noted, all exposed concrete surfaces, including exterior and interior of buildings and exposed basin and tank wails, shall be given a trowel and float finish using a cement -base waterproof coating material such as Thoroseal Plaster Mix or equal. The material shall be mixed and applied in accordance with the manufacturer's instructions to provide a smooth uniform dense finish without holes, voids, uneven surfaces or other defects. Work shall be done to the satisfaction of the ENGINEER. Rubbing concrete with stones or similar abrasives will not be permitted. 3.10.2.3. Tops of wails and walk beams shall be screeded to a uniform surface and finished with a wood float. 3.10.3. Flatwork: Surfaces shall be screeded to the elevations and profiles indicated before bleedwater accumulates. Finishing shall not be started until all bleedwater has disappeared frorri the surface. 3,10.3.1. Float Finish: Bottoms of tanks and slabs not otherwise specified shall be power floated to a true plane so that depressions between high spots will not exceed 5/16-inch under a 10-foot straightedge. Surfaces shall be refloated immediately to a uniform texture. Hand float shall be used in areas inaccessible to power floats. 3,10,3.2. Broom or Belt Finish: Exterior slabs shall be given a float finish as specified above. A broom or burlap belt shall then be drawn at right angles to the long dimension to obtain a textured finish. 3.11. Walks Concrete walks shall be provided where shown on the plans. Walks shall be 4 inches thick, unless otherwise noted, Contraction joints shall be provided every 5 or 6 linear feet, cut to a depth of 1-Inch with a small radius -jointing tool. Expansion joints shall be provided at 50-foot intervals and at crosswalks, curbs and other structures, and shall be made with premolded bituminous joint filler. Walks shall be brought to the proper grade and cross section with a float, and finished with a broom or brush at right angles to the direction of traffic. All edges shall be tooled with a small radius -edging toot. 3.12. Concrete foundation conditions, additional concrete shall be placed under footings of structures, as directed by the ENGINEER. This additional concrete shall be Class C. The joint between the Class C concrete and foundation concrete shall be coated with a bonding compound. 3.13. Grout Cement -sand grout shall be pumped into existing pipes being abandoned in place shown on the plans. Grout shall consist of 1 part Portland cement and 2% parts sand by weight. Sand shall be a maximum diameter of 1/8-inch. END OF SECTION 03300-13 r rn rn tt a 2O12 LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 11307 SEWAGE SUBMERSIBLE PUMPING STATION 1. DESCRIPTION The CONTRACTOR shall furnish all labor, materials, equipment and supplies and shall perform all work necessary for the complete construction of submersible pumping station as shown on the plans and specified herein. 1.1 Related Work See the following specifications for related work: Section 02222 Excavating, Backfilling & Compacting for Utilities Section 02512 Gravel Surface Access Roads and Parking Lots Section 02601 Force Mains and Gravity Sewers Section,02831 Chain Link Fences and Gates Section 02933 Seeding and Mulching Section 03300 Cast -in -Place Concrete ' 1.2.. •References Any reference to standard specifications refers to the most current published date of the following specifications unless noted: AWWA Specifications as Listed. ASTM ' Specifications as listed. 1.4 Submittals 1.4.1 Shop Drawings shall be submitted to the ENGINEER and Lincoln County ,Public Works for approval and shall include: 1.4.1.1 Outline drawings showing equipment and shipping dimensions and weights, 'location of accessories, and clearances required. 1.4.1.2 Certified factory test and characteristic curves showing field performance for each pump. 1.4.1.3 Wiring and schematic diagrams including accessories. 1.4.1.4 Recommended spare parts list 1.4.2 Service `Manual shall be furnished for all mechanical equipment specified in this section. The manual shall contain a description of the equipment, a complete accessory and parts list, and complete installation, operation and maintenance instructions. Two copies of the manual shall be submitted for approval within 30 days after approval of the shop drawings. After approval of the manual, six (6) additional copies shall be furnished. 2. MATERIALS All, materials for the pumping stations shall be new and shall be fumished by the CONTRACTOR in accordance with the following requirements: 2.1 pumps CONTRACTOR's shall furnish two (2) non -clog submersible centrifugal type sewage pumps conforming to the following: 11307-1 Lincoln Coumyf104-2012 2.1.1. The pump volute, motor and seal housing shall be high quality gray cast iron, ASTM A-48, Glass 25. The,pump discharge shallbe fitted with a 4" standard ASA 125 lb. flange, faced and drilled. All external mating parts shall be machined and Buna N Rubber 0-ring sealed on a beveled edge. Gaskets shall not be acceptable. All fasteners exposed to the pumped liquids shalt be 304. stainless steel. g p shall rotate on two (2) perrrmanently lubricated bearings.. 2.1.2 These shall .tie heavy-duty single row ball bearings, double row sealed grease pack bearings are not acceptable. The pump shaft, shall be solid 303 stainless steel, designed with a sufficient diameter with minimum overhang to reduce shaft deflection and bearing wear. 2.1.3 Seals:. •Each pump shall have a tandem mechanical shaft seal system_ The upper set of the tandem seals• shall Operate in an oil chamber "located below the stator housing. The set shall contain, one stationary tungsten carbide ring and one positively driven rotating carbon ring, functioning as an independent secondary barrier between the pumped liquid and the stator housing. The :lower tandem set shall function as the primary barrier between the pumped liquid and`the'stator housing. This set shall consist of a stationary ring and a positively driven rotating ring both being tungsten carbide. Each seal Interface shall be held in contact by its own spring system. The seals shall not require maintenance or adjustment, but shall be easily replaceable. The pump shall be equipped with a seal leak detection probe.and warning system. This shall be designed:to,alert maintenance personnel` of lower seat failure without having to take the unit out of service for inspection or requiring access for checking seal chamber oil level and consistency. There shall be ,an electric probe or seal failure sensor installed in the seal chamber between the two tandem mechanical seals. If the lower seal fails, contaminants which enter the seal chamber ;shalt be detected by the sensor and send a signal to operate the specified Warning device. Units equipped with,opposed`,mechanical Seals_ shall not be acceptable. 2.1.4 Impeller: The impeller Shall :be two vane, enclosed non -clogging and have pump out vanes to prevent grit and other materials°from collecting in the seal area. The impeller shall be. capable of passing a minimum 3-inch solid sphere and shall not be coated: to improve efficiency. Impellers must be dynamically balanced :and shall be slip fit to a tapered shaft and key driven. The impeller shall be fastened to the shaft with a 300 series stainless steel washer and bolt. A volute case wear ring shali`be provided to minimize impeller wear. The wear ring shall be alloy 230 brass ASTMB-43 and held by 300 stainless steel fasteners. The wear ring shall be field replaceable. 2.1.5 Pump:Performance Each pimpand proper) the necessary characteristics, be approved by Lincoln County Public WorkEach ump must have t selected to perform under the.following operating conditions: Capacity of J.-kW: gpm et a TDH of to feet ,rTCapacity of � T gpm at a TDH of 1;feet With a shutoff head of feet Speed:-1;aWN RPM 11307-2 Unco1n Cdunt IOd-2O12 Impeller Diameter: inches Maximum Sphere passage: 1 , *t3 inches Pump specifications shall be designated by the Project ENGINEER. 2.1.6. Motors: Each pump shall have a U/L listed, hermetically sealed, submersible type, electric motor of Mhp,gErpm for operation atvolt," phase at hertz power designed for use in hazardous locations and for general use in pumping sewage. The motor shaft shall be stainless steel. The motor shall be provided with thermal overload protection and a moisture detection system. The motor shall be designed for continuous duty, capable of sustaining a minimum of 10 starts per hour. 2.1.7. Rail Assembly: The pumps shall be mounted on rail assembly for removal without entering 'the wetwell. The pump shall be connected vertically to the stationary discharge elbow by use of a hydraulic sealing flange with no metal -to -metal contact. 2.1.8. Pump Controls: Control Panel shall be provided as specified and shown on the electrical plan. The pump control panel shall contain all operating controls and instruments which include circuit breakers, pump run indicators, alternating relay, pump mode selector .(M-O A), high pump temperature indicator, high water level indicator with reset, high water level alarm (audible and visual) with silence button, elapsed time meters, motor starters and overload relays. Separate circuit breakers shall also be provided for each pump and auxiliary device. 2.1.9 Lubricants: Equipment manufacturer shall furnish, for initial operation far each piece of equipment, the proper lubricants, of each type needed. Each type of lubricant shall be furnished in a separate sealed container which shall be clearly labeled showing the type of lubricant, equipment for which its use is intended, and instructions for use. 2.1.10 Spare Parts: The manufacturer is to furnish the OWNER, the following spare parts for each piece of equipment. • Bearings • Seals • Starter Coil • Relay 2.1.11 Auto Dialer: Provide Raco Guard -it auto dialer and telephone line connection. 2.1.12 Odor Control`. The DEVELOPER shall submit an Odor Control System Proposal for approval by Lincoln County Public Works and install the approved, sized based on the design parameters, as set forth by the pump station design ENGINEER and by final approval of Lincoln County Public Works. All units are to be installed per the manufacturer's recommendations and operational prior to the 'Lift Station being. placed into service. 2.2 Wetwell Shall be constructed of precast reinforced concrete manhole sections conforming to ASTM C-478. Joints shall be made to receive rubber gasket, butyl mastic rope sealer, or a non -shrink type grout especially made for this purpose. Wetwell bottom shall be integrally cast with extended base and walls shall conform to C-478 or to minimum dimensions shown on the drawings. On any new or existing wetwell that receives sewage from a force main or low pressure sewer system, the CONTRACTOR shall submit a coating proposal for approval by Lincoln County Public Works and the ENGINEER. This shall apply also to the next two 'upstream" 'manholes, which shall be 11307-3 Lincoln Caunty104-2012 cleaned, prepared, a moisture/corrosion barrier applied, and coated, in accordance with coating manufacturer's specifications. This shall apply to both new and existing manholes and wetwells. 2.2.1. Wetwell supplier shall design manhole sections to resist earth loads and to reslst uplift resulting from buoyant forces calculated with groundwater table at finished grades. Wall and/or base dimension shall be increased accordingly. 2.2.2. Concrete and Mortar: 3000 psi 2.2.3, Manhole Steps: Section 02601 2.2.4. Wetwell Cover: Shall be constructed of aluminum with 1/4" thick one-piece aluminum extruded frame, having a continuous concrete anchor as pert of the frame. Door panels shall be 1/4" thick aluminum diamond plate capable of withstanding 300 pounds per square foot. All hardware and hinges shall be stainless steel with tamper -proof fasteners. Doors shall open 90 degrees and be kicked in this position with a stainless steel positive locking arm and aluminum release handle. Doors shall close flush with the top of the frame and be fully supported around the perimeter on a %" wide lip, 2.3 aping Alt piping shall be ductile iron. 2.4. Valves Valves and appurtenances shall be the type, size and class shown on the plans. Valves shall have a heavy cast iron body with standard flanged ends, Class 125 with operating devices as specified or shown. Valves shall be at least the same class as the pipe on which they are used. All exposed valves shall be shop primed. Insofar as possible, all valves shall be by the same manufacturer. 2.4.1, Plug Valves: Shall be eccentric of the nonlubricated type with resilient faced plugs. Valve bodies shall be ASTM A126 Class B cast iron according to AWWA C504. Valves shall include the following features: 2.4.1.1. Plugs shall be resilient faced cast iron, ASTM A126 Class B. The resilient covering shall be neoprene or hycar and suitable for use with sewage. 2.4,1,2. Sleeve metal bearings shall be used which are sintered, oil impregnated and permanently lubricated stainless steel conforming to type 316 ASTM A743 Grade CF.8M or AISI Type 317 L. Nort-metallic bearings are not acceptable. 2,4.1.3. Valve shaft seals shall conform to AWWA C504 and AWWA C507 utilizing a multiple v-nrig that externally adjustable and repackable under pressure. 2.4.1.4. Valve actuators shall be of the lever type for all valves 6" and smaller. 2.4.2. Swing Check Valves: Shall be bronze mounted with rubber faced bronze clapper disc seated by a bronze clapper arm against a bronze seat ring. The clapper shall have a lever and spring to assist closure. The spring tension shall be adjustable to set the speed of closure of the valve to the operating conditions in field. The clapper shall be secured to a stainless steel shaft set in bronze bushings. Bushings shall be secured to the valve body with cap screws and sealed with 2.5 Lgy0 Control System 11307-4 Uncoin Countd04-2012 The level controIsystern shall start and stop the pump motors in response to.changes in wet well level; as set forth herein. ,• 2.5.1 Pump Controls: Control Panel shall: be a NEMA 4X enclosure and shall' be provided by, the pump manufacturer as specified and shown on the ;plan. The pump control panel shall contain all operating controls' and :instrumentswhich include circuit breakers, pump run indicator, pump mode selector (H-0-A), high pump temperature indicator, high water level indicator with reset, high water level. alarm (audible and visual) with silencebutton, elapsed time meter, motor starter and overload relay._ Separate circuit breakers shall also be provided for each: pump and auxiliary device. • 2.5.2 Pump operation shall be controlled by level floats in the wetwell as shown. in the Lincoln County Public Works Details. The pump shall start when the water level in the wetwell. reaches the pump on float elevation. The pump shall stop .• when the waterlevel in the wetwell reaches the 'pump off level. The lag pump. shall start when the water level In the wetwell reaches the lag pump on float elevation. The high level:alarm shall start when the level In,the wetwell reaches the ENGINEERS design elevation. 2.6. Fencinq Section 02831. 2.7.. ;Pump Hoist: Shall consist of a: boom and Winch assembly with a minimum capacity of 2 times the weight of specified pump and motor: The hoist assembly must be removable from a mounting base permanently attached to the wetwell. The hoist shall be stainless steel construction containing 30 feet of stainless steel cable and safety hook, having a 24-inch minimumwith enclosed gears and a 4:1 ratio. The pump hoist shall be a Teern Stainless Steel, Series 5124 portable davit crane, capacity to 2000 Ibs:, with, a M3 model stainless steel winch,: a 304 stainless steel wire rope for the ENGINEER designed length, arid a stainless steel pedestal base instilled to manufacturer's specifications: 3: •HANDLING AND INSTALLATION • 3.1., Handling: All equipment shall .be carefully handled and protected :from. damage while in storage and -during installation. Equipment shall be protected frorn the weather at all times. Equipment damaged by the Weather, handling or construction shall be immediately repaired or replaced to the:ENGINEER's •andlor Lincoln: County Public Works' satisfaction. 3.2. :Installation: •Equipmentshall be installed in strict accordance with the manufacturer's Instructions and approved shop drawings. All anchor bolts, piping, valvesand appurtenances required for a complete installation shall be provided. 3.3. Excavation, Backfillinq, and Compacting of Pumpin,OStation All excavation, backfiliing and ;compactions for the pumping station ,shall be done in accordance with Section 02222 of these specifications. 3,4 . Access Road and Parking Area All construction of the indicated road and parking area shall be installed_ in accordance with Section 02512 of these specifications. 3.5. •Fencing All fencing Installation shall be installed in accordance with Section 02831 of these specifications. 3.6. .Electrical Work 11307-5. Lmcoin Countyt04-2612 All electrical installation work shall be done in accordance with the requirements of Division No. 16 of these specifications. 4. SERVICE Equipment manufacturer shall furnish allinstructional and assistance necessary for proper installation and operation of all equipment specified herein and in related sections. After installation, a qualified service representative of the equipment manufacturer shall inspect the complete installation, make adjustments as needed and place the equipment in permanent operation. Field tests shall be performed with the ENGINEERs and a representative of Lincoln County Public Works present to insure proper operation. After assured of proper performance the service representative shall review with Lincoln County Public Works and the ENGINEER the equipment installed demonstrating the operating methods and standard maintenance practices for the equipment installed. 4.1 Shop Drawings shall be submitted to the ENGINEER. ENGINEER shall obtain approval of shop drawings from Lincoln County Public Works before approving the shop drawings. Shop drawings shall include: 4.1.1 Outline .drawings showing equipment and shipping dimensions and weights, location of accessories, and clearances required. 4.1.2 Certified factory test and characteristic curves showing field performance for each pump. 4.1.3 Wiring and schematic diagrams including accessories. 4.1.4 Spare parts list. 4:2 Service Manual two copies shall be furnished to Lincoln County Public Works for all mechanical equipment specified in this section. The manual shall contain a description of the equipment, a complete accessory and parts list, .and complete installation, operation and maintenance instruction. END OF SECTION 11307-6 Lincoln County104-2012. LINCOLN'COONTY STANDARD SPECIFICATIONS . SECTION 11309. - • , SEWAGE GRINDER PUMPING STATION , 1, DESCRIPTION: Contractors/plumbers shall fumish all labor. Materials, equipment and Supplies and shall perform all work necessary for the complete installation of sewage grinder pumping stations in Lincoln County. A complete system for each individual residence shall be providedby a Single. manufacturer to ensure compatibility of the equipment and single source responsibility for the equipment In addition, a Subdivision Developer shall ensure that all pumps within a given subdivision are compatible within the County low pressure sewer system. All contractors/plumbers shall be approved by Lincoln •COunty Public Work for the inatallation -Of :grinder pump Systems covered by these Specifications, • , • 2. MATERIALS: All purnping station materials shall be new and, shall be furnished by the Contractor/Plumlier in accordance with the following requirements:. 2.1. New installations: Contractors shall furnish a grinder sewage pumpconforming to the. following: • • 2,1.1. Pump Construction : Each pump shall have a recessed type impeller, an integrally built in grinder unit' and submersible type motor. Grinder assembly shall consist of a grinder impeller and a shredding ring. ' The impeller shall be of the recessed !Tornado" type to provide an open unobstructed passage through the volute. • 2:1.2. Nino Performance: Each pump must have the necessary characteristics and be properly selected to perform Under the following operating conditions: •• . Capacity(GPM) • TDH(feet) •0 • • •100 • 15 88-90 2.1.3. Motors:- Each pump shall have a LI& listed, hermetically, sealed, submersible type, electric motor of the following specifications: HP - • .2 RPM . 3500, .. VOltage/Phaseiliiiz .2.10/1 /80 y I , The motors shall be designed for use in hazardous locations and for general use in pumping sewage. The motor shall have thermal overload protection. 2:1 4. Pump Control Panel: The pump control panel Shall be .provided as specified in a UL labeled NEMA 4X weather-proof encloiure. A high-water level alarm sensor with a visible and audible alarm shall be provided. The audible alarm shall be equipped with silence and reset switches. ' 2.2. Wetwell: Shall be construdted of fiberglass reinforced plastic, high density polyethylene, concrete or other approved Material suitable for wastewater appliCations. The wetwell shall be designed to resist uplift resulting frombuoyant forces calculated with groundwater table at finished grades, e • , • 11399,f LltiOn Cppnty/94-el 2,3 Force Main: The force main shall be constructed of 1-112" Schedule 40 PVC pipe from the wetwell discharge to the service connection box located on the property line. The pipe shall be installed with as few bends as possible and no bends sharper than 45 degrees. The force main shall be installed with a minimum of 18" of clean backfill, 2,4. Maintenance and Repair; Contractors/Plumbers shall be approved by Lincoln County Public Works before providing maintenance and repair services. These services shall be provided in accordance with these specifications to maintain or restore pumping station to a like new, fully operating condition. Maintenance and repair work shall be warranted for a period of one year from the date of service. 3. FIANDLJNQ AND INSTALLATION: 3.1. Handling: All equipment shall be carefully handled and protected from damage while in storage and during installation. Equipment shall be protected from the weather at all times. 3.2. Installation: Equipment shall be Installed in strict accordance with the manufacturer instructions and approved shop drawings by a trained installer. All anchor bolts, piping, valves and appurtenances required for a complete installation shall be provided. The installer shall be responsible for the complete installation of each grinder unit and shall guarantee proper operation of each unit, All new pump station installations shall include a 1-year warranty period from the day the pump station is placed in service. The warranty shall include all parts and labor. 4. SERVICE: The equipment manufacturer shall furnish all instruction and assistance necessary for proper installation and operation of equipment. After installation, a qualified service representative of the equipment manufacturer shall inspect the complete installation, place the equipment in permanent operation, instruct the Owner's personnel in operation and maintenance, and perform field tests to insure proper operation. The local service representative or maintenance provider shall respond to calls for service within one (1) hour of receiving a call for service. Furthermore, the local service representative or maintenance provider shall maintain sufficient spare parts and spare pumps to provide replacement or repair within 24 hours of receiving a call for service. All work performed should carry a one year warranty. Lincoln County Public Works assumes no responsibility for pump service, installation, maintenance, or repair. PREQtJALIIFJCATION: Pump station suppliers/system installers shall have at least 25 installations of similar size. Pre -qualification information shall be submitted to Lincoln County Public Works by each supplier/system installer before work is perfoimed, 5.1. Shop drawings shall be submitted to Lincoln County Public Works for approval and shall include: 5.1.1. Outline drawings showing equipment, location of accessories and clearances required. 5.1.2. Wiring and schematic diagrams including accessories. 5.1.3. A complete parts and spare parts list. 5.1.4. A complete 24-hour call for service personnel list with emergency contact information. 11309-2` ncoln Countytt04-2012""" 5.1.5. A complete list of qualified installers and service: representatives with emergency contact ;information. 5.1.6. A certification letter which states that the unit meets the minimum requirements and that the focal representative will keep and maintain a 10% minimum replacement inventory. 5.1.7.. A certified factory pump performance curve for the specified unit based an the minimum. requirements of this specification. 5.2 Service Manual shall :be: furnished for .all equipment. .The manual shalt contain a description. of equipment, complete accessory and parts list, and complete installation, operation and 'maintenance instructions. Two copies of the manual shall be submitted with the shop drawings. • 5.3. If the.equipmeit supplied deviates from this specification, the supplier shall provide a list of specific deviations from these specifications, including paragraph number and the nature of the deviation: ' END OF SECTION ,11309-3 tincolr County/64-2D 2 LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 16231 PACKAGED ENGINE GENERATORS, DIESEL General Requirements It is the intent of this specification to secure emergency standby generators that have been prototype tested, factory built, production tested, site tested, of the latest commercial design, together with all accessories necessary for a complete installation as detailed in the specifications herein, A. The equipment supplied shall meet the requirements of NFPA 70, National Electrical Code (latest version), along with applicable local and state codes and regulations. B. All equipment shall be new from a firm which manufactures the generator and assembles the standby generator sets in the United States as a matched unit so that there is one -source responsibility for warranty, parts, and service through a local manufacturer's authorized distributor with factory -trained and certified service personnel. C. Equipment shall meet the applicable UL standard(s) as a system or as component system parts as required by the local authority having jurisdiction. 1.2 Approved Manufacturers Equipment and services required in this specification shall be provided by Detroit Diesel, Caterpillar, Kohler, or Olympian Power Systems. The system sizing shall be based on pumps and other loads the systems will be required to power. Equipment shall be provided that can adequately supply the loads indicated, 1.3 Submittals Submittals to be included with the proposal shall include items A through D. Project close-out submittals shall include items E & F. A. Six sets of submittal data shall include prototype test certification and specification sheets showing all standard and optional accessories to be supplied; schematic wiring diagrams; dimension drawings; and interconnection diagrams identifying by terminal number, each required Interconnection between the generator set and a future automatic transfer switch. Submittal drawings shall clearly show equipment plan view dimensions and mounting details. A mark-up copy of this specification with notations clearly showing all deviations and ! or exceptions to these Specifications. C. Voltage drop calculations under worst case motor starting for loads at each site as indicated on the plans. D. A letter detailing local service capability and service response guarantee. E. Four sets of operating and maintenance instruction manuals shall be supplied for the engine,. generator, governor, voltage regulator, and auxiliary system components as specified herein. F. Testing Results. 1.4 To assure that the equipment has been designed and built to the highest reliability and quality standards, the manufacturer and local representative shall be responsible for three separate tests: design prototype tests, final production tests, and site tests. 16231-1 Lincoln Couni /J4 A. Design Prototype Tests: The engine / generator set and accessories shall not be subjected to prototype tests since the tests are potentially damaging.;Rather, similar design prototypes and pre- production models, which will not be sold, shall have been used for the tests. Testing shall be performed to nameplate ratings and prototype test programs shall include the requirements of NFPA 110 and the following: 1. Maximum power (kW). 2. Maximum motor starting (kVA) at 25% instantaneous voltage dip. 3. Alternator temperature rise by embedded thermocouple and by resistance method per NEMA MG1-22.40. 4. Governor speed regulation under steady-state and transient conditions. 5. Voltage regulation and generator transient response. 6. Fuel consumption at 1/4, 1/2, 3/4, and full load. 7. Harmonic analysis, voltage waveform deviation, and telephone influence factor. 8. Three-phase:short circuit tests. 9. Alternator cooling air flow. 10. Torsional analysis testing to verify that the generator set is free of harmful torsional stresses. 11. Endurance testing. B. Final Production Tests: Each generator set shall be.tested under varying, loads with guards and exhaust system in place: Testing shall be.performed to nameplate ratings and tests shall include: 1. Single-step load pickup. 2. Transient and steady --state governing., 3. Safety shutdown device testing. 4. Voltage regulation. 5, Rated Power. 6. Maximum Power. 7. Upon request, arrangements to either witness these tests will be made, or certified test records shall.be sent to the Owner prior to shipment. C. Site Tests: installation check, start-up, and load bank tests shall be performed by the manufacturer's local representative. Lincoln County Public Works, ENGINEER, regularoperators, and the maintenance staff shall be notified of the time and date :of the site tests. Provide necessary fuel for testing. The tests shall include: 1. Fuel, lubricating oil, and antifreeze shall be checked for conformity to the manufacturer's recommendations, under the environmental conditions present and expected. 2. Accessories that normally function while each set is standing by shall be checked prior to cranking the engines. These shall include: 'block heaters, battery chargers, generator strip heaters, etc. 3. Start-up under test mode to check for exhaust leaks, path 'of :exhaust gases outside buildings, cooling air flow, movement during starting and stopping, vibration during_ running, normal and emergency line -to -line voltage, and phase rotation. 4. NFPA-110 testing with an external load bank connected to .the system to load the generator to the nameplate kW rating with verification of single-step load pickup. 5. Perform automatic start-up by means ofsimulated power outage to test automatic starting, transfer of the load, and automatic shutdown. Engine coolant temperature, oil pressure, and battery charge level along with generator voltage, amperes, and frequency shall be monitored throughout the test. 1.5 Warranty and Service A. The emergency generator systems shall be warrantedindividually for 1 year from the date of the site start-up to be free from defects in material and workmanship in accordance with the manufacturers published warranty. ;Optional 2-year and 5-yearwarranties shall be available upon request. 16231 Llncoin county104-2012 B. Service Contract: The engine -generator distributor shall furnish factory trained, certified, and warranted personnel and maintain a 24-hour parts and service capability, and show, at time of submittal, that they are regularly engaged in a maintenance contract:program to semi-annually inspect and test run the engines to perform manufacturers recommended preventative maintenance service on the equipment furnished. This service agreement shall include operation of the equipment under simulated power failure conditions, adjustment of generator and switchgear controls as required, and certification in Lincoln County Public Works' maintenance log of repairs made and proper functioning of all engine and auxiliary systems. This service contract shall be provided at no additional charge to Lincoln County Public Works for a period of 2 years from date of startup of the generator set. At Lincoln County Public Works' option, the service agreement shall be renewable on a year-to-year basis, thereafter, with the costs being paid by Lincoln County. Public Works. G_ Service Response: A factory certified service shop with factory trained and certified personnel. shall be located within a one hour radius of Lincoln County, North Carolina. Service response shall be guaranteed to be eight hours or less upon receipt of service call notification. 1.6 Equipment A. The standby generator sets shall be rated continuous standby, kW 1` kVA, / volts, phase, wire, 80% power factor, .at 1000 feet altitude, 1OFF: (To be specified by Project Engineer). B. Oversizedalternators shall be provided as required for motor starting capability. C. Each generator set shall be capable of starting motors Indicated on the plans with a maximum voltage dip of 25%. Generators will power primarily motor loads with some miscellaneous loads. Maximum voltage dip shall be determined for worst case scenario. D. Vibration isolators shall be provided between the engine -generators and heavy=duty steel bases. 1.7 Engine Each engineshall operate at a governed speed of 1800 rpm. Each engine shall be equipped with the following: A. Engine -driven or electric fuel transfer pump capable of lifting fuel 4.7 feet, fuel filters, and a fuel distribution system with an electronic isochronous governor capable of +f-0.5% steady-state frequency regulation over an operating temperature range of -0 Cto +85°C. B. Cast iron sleeved cylinders. C. 2 flexible fuel lines with single wire braid sheath, rated 300°F and 100 psi ending in pipe thread. D. 12-Volt positive engagement solenoid shift -starting motor. E. Automatic battery charging alternator with solid-state voltage regulation, 25-ampere minimum. F. Battery(ies) capable of delivering the manufacturer's recommended minimum cold -cranking amps. required at 0°F, per SAE standard J-537 shall be supplied along with the required battery rack(s) and battery cables mounted within the generator weather protective housing., G. 10-Ampere automatic float and equalize battery charger mounted inside the weather protective housing with +1-1 % constant voltage regulation from no load over +/-10% AC input line variation, current limited during engine. cranking and short circuit conditions, temperaturecompensated for ambient conditions from -=40°C to 60°C, 5% accurate voltmeter and ammeter, fused, reverse polarity and transient protected. Alarm circuit board for lowbattery voltage, high battery voltage, 16231-3 Llncafn County/04-2012 and battery charger malfunction shall be provided and wired to provide annunciation on the control panel. Battery charger shall be 3nd party listed. H. Positive displacement, full pressure lubrication oil pump, cartridge oil filters, dipstick, and oil drain. I. The generator set supplier shall furnish lubricating oil to fill the crankcase as recommended by the manufacturer. J. Dry -type replaceable air cleaner elements for heavy-duty application. K. Each naturally aspirated or turbocharged engine shall be fueled with No. 2 diesel, liquid -cooled by a unit -mounted radiator. Blower fan, water pump, thermostat, and radiator duct flange shall properly cool the engines in 105°F ambient with up to 0.5 inches H2O static pressure on the fan. Radiator shall include a duct flange adapter for connection to the discharge air vent. L. The generator set supplier shall furnish 50% ethylene glycol antifreeze solution to fill the engines cooling system. M. Block heater: Thermostatically controlled to maintain engine coolant at not less than 90°F in a 32°F ambient. Bock heater(s) shall be 3`d party listed. Coordinate branch circuitry requirements of block heaters with installing contractor. N. Gas proof, stainless steel, flexible exhaust bellows with threaded NPTorflanged connections. shall be supplied. O. Critical grade exhaust silencer(s) shall be coated to be temperature and rust resistant with integral condensate drain. Exhaust silencers shall limit noise: to 85 dBA at 10'. P. Each engine shall be equipped with prealarm switches and safety shutdown switches to protect the engines from the following: 1. Low oil pressure prealarm. 2. High coolant temperature prealarm. 3. Low coolant temperature prealarm. 4. Low oil pressure shutdown. 5. High coolant temperature shutdown. 6. Low coolant level shutdown. 1.6 Generator A. The alternator shall be salient -pole, brushiess,12-lead reconnectable, of 2/3 pitch to eliminate the third harmonic, self -ventilated of drip -proof construction with amortisseur rotor windings and skewed for smooth voltage waveform. The insulation shall meet the NEMA standard (MG1-22.40) for Class H and be vacuum impregnated with epoxy varnish to be fungus resistant per MIL 1- 24092. Temperature rise of the rotor and stator shall be limited to NEMA Class F, 130°F 140°C. The excitation system shall be .of brushless construction controlled by a solid-state voltage regulator located in the controller. 1. The voltage regulator must be capable of maintaining voltage within +1- 1% at any constant load from 0 to 100% of rating. The regulator must be isolated to prevent tracking when connected to SCR loads, and provide individual adjustments for voltage range, stability, and volts -per -hertz operation, and be protected from the environment by conformal coating. 2 Voltage level adjusting rheostat shall be furnished external to the automatic voltage regulator. Minimum adjustment range shall be +/-10%. B. Upon 1-step application of any load up to 100% of the rated Toad at 0.8 power factor, the voltage dip shall not exceed 20% and shall recover to +1- 2% of rated voltage within 1 second. 18231-4 Llnooln County104-2012 C. The generator shall be capable of sustaining at least 250% of r under a 3-phase symmetrical short by inherent design or by boost system. d current for at least 10 seconds addition of an optional current A resettabie line current sensing circuit breaker with inverse time versus current response shall be furnished which protects the generator from damage due to its own high current capability. This breaker shall not trip within the 10 seconds specified above to allow selective tripping of down- stream fuses or circuit breakers under a fault condition. This breaker shall not automatically reset, preventing restoration of voltage if maintenance is being performed. Field current -sensing breaker will not be acceptable. E. Line circuit breaker rated for full load output of the generator unit or as Indicated on the plans, Line circuit breaker shall not exceed the rating of the automatic transfer switch. Line circuit breaker shall be mounted in the generator set outlet box. The generator, having a single maintenance -free bearing, shall be direct flywheel housing with a semi -flexible coupling between the rotor and the fly 1.9 Fuel System Sub -base tank, 3rd party listed, dual wall, minimum ca * city for 72 hours runtime at full load, Tank shall be equipped with overfill protection, lockable fuel filler cap, tank rupture alarm, fuel line check valve, fuel level gauge, low fuel level alarm contact, low fuel level shutdown contact, leak detection contact, and fittings for fuel supply, return, fill and vent. Tanks larger than the minimum capacity specified are acceptable. The tank shad feature all welded construction and have the structural integrity to support the genset, accessories, and the weather -protective enclosure. Installer shall provide a full tank of fuel with each installation. Fuel tank shall be full prior to acceptance by Lincoln County Public Works, 1,10 Enclosure Drip -proof, weather -protective enclosure shall be constructed of prepalnted 14 gauge aluminum alloy to provide superior corrosion resistance. The enclosure shall be fabricated and mounted to the sub- base fuel tank prior to delivery. The enclosure roof shall be peaked to direct water run-off. A. Two doors per side and one rear door shall be provided for operator and service access. Hinges shall allow the doors to swing open or be removed easily for access and service. Door locks shall be stainless steel, all units keyed alike. Critical grade silencer shall be mounted on top of the enclosure with exhaust piping directed downstream of the radiator discharge air flow. Engine exhaust gases shall discharge through a screened opening, C. Cooling and combustion air shall enter the enclosure through louvers sized adequately for sufficient air. Cooling air all discharge through a screened opening, 1.11 Controller A. Standards: Controller shall be listed in cornptanwith UL508 and meet the requirements of the NEC. B. Operating conditions: 1. Environment a. Temperature. -40°C to +70°C operating range. b. Humidity: 5-95%, non condensing. 2. The controller must be usable on 12- or 24-volt starting systems. 16231-5 Lincoln County/04,2012. t r ) ► 3. Mount the controller on the generator set and provide vibration isolation for the controller with the ability to mount in any of 4 orientations no higher than 60" above grade. It shall be possible to mount the controller remotely within 40 feet of the generator set. C. Equipment requirements: 1. A run-off/reset-auto three-pos ition selector switch. 2: A latch type emergency stop push button. 3. Alternator output voltage adjustment. 4. Five indicating lights: a. System ready (green). b. Not in auto (yellow). c. Programming mode (yellow). d. System warning (yellow). e. System shutdown (red). 5. Lighted display with two lines of 20 alphanumeric characters for messages. 6. Sixteen position snap action sealed keypad for menu selection and data entry. 7. An operating guideon the controller faceplate. 8. An audible alarm. D. Control functional requirements: 1. Field programmable time delay for engine start. Adjustment range, 0-5 minutes in 1 second Increments. 2. Field programmable time delay engine cool down. Adjustment range, 0-10 minutes in 1 second increments. 3. Real time clock and calendar for time stamping of events. 4. Programmable cyclic cranking that allows up to six crank cycles and up to 45 seconds of crank time per crank cycle. 5. The controller firmware shall provide alternator protection for overload and shoit circuit matched to each individual alternator and duty cycle. 6. A ± 0.25% digital voltage regulator must be incorporated into the controller software. 7. It shall be possible to exercise the generator by programming a running time into the controller. Generator system monitoring requirements: 1. All monitored functions shall be viewable on the digital display. 2. The following generator functions shall be monitored: a, Output voltages - single phase, three phase, line to line, and line to. neutral, 0.25% accuracy. b. Output currents - single phase and three phase, 0.25% accuracy. c. Output frequency, 0.25% accuracy. d. Power factor by phase with leading/lagging indication. e. Total instantaneous loading and per phase loading (kW & kVA), 0.5% accuracy. 3. The following engine parameters shall be monitored: a. Coolant temperature. b. Oil pressure. c. Battery voltage. d. RPM. e. Lube oil temperature*. 16231-6 L[ncoIn County/04-2012 f. Lube oil lever. g. Crankcase pressure*. h. Coolant level*. I. Coolant pressure*, j. Fuel pressure'. k. Fuel temperature*. I. Fuel rate*. m. Fuel used during the last run*. n. Ambient temperature'. (* Required for ECM (engine control module) equipped engines only.) 4. Permanent operational records stored from start-up in the controller: a Run time hours. b. Run time loaded. c. Run time unloaded. d. Number of starts. e. Factory test date. f. Last run data including date, duration, and whether loaded or unloaded. g. KW hours. 5. Operational records available in a resettable form: a. Run time hours. b. Run time loaded. c. Run time unloaded. d. Number of starts. e. KW hours. f. Days of operation. g. Start date after reset. The following information shall be stored in the controller and displayed on demand: a. Manufacturer's model and serial number. b. Battery voltage. c. Generator set kW rating. d. Rated current. e. System voltage. f. System frequency. g. Number of phases. 7. The controller shall store the last one hundred generator system events with date and time of the event. 8. The controller shall be capable of detecting the following shutdown conditions and annunciate the sltuation, using words and phrases, on the digital display: a. Customer programmed digital auxiliary input ON (any of the 21 inputs available). b. Customer programmed analog auxiliary input out of bounds (any of 7 inputs for ECM equipped engines and 5 inputs for non ECM engines). c. Emergency stop. d. High coolant temperature. e. High oil temperature. f. Controller internal fault. g. Locked rotor - fail to rotate. h. Low coolant level. i. Low oil pressure. j. Master switch error. k. NFPA common alarm. I. Overcrank. 16231-7 UriGoin bounty/04-2012 I I • m. Overspeed,with user adjustable level, range65-70 Hz on 60 Hz systems and 55- 70 Hz on 50 Hz systems. n. Generator overvoltage with user adjustable level, range 105% to 135%. o. Overfrequency with user adjustable level, range 102% to 140%. p. Uunderfrequency with user adjustable level, range 80% to 90%. q. Generator undervoltage with user adjustable level, range 70% to 95%. r. Coolant temperature signal loss. s. Oil pressure gauge signal loss. 9. The controller shall be capable of detecting the following waming conditions, but leave the generator running and annunciate the situation, using words and phrases, an the digital display: a. Battery charger failure. b. Customer programmed digital auxiliary input on (any of the 21 inputs available). c. Customer programmed analog auxiliary input on (any of the 7 inputs available on ECM engines and 5 inputs for non ECM engines). d. Power system supplying load. e. Ground fault detected - detection by others. f. High battery voltage - Level must be user adjustable, range 14.5 to 16.5 volts for 12-volt systems and 29-33 volts for 24-volt systems. g. High coolant temperature. h. Loss of AC sensing. is Underfrequency. j. Low battery voltage — level must be user adjustable, range 10-12.5 volts. for 12- volt systems and 20-25 volts for 24-volt systems. k. Low coolant temperature. I. Low fuel level or pressure. m. Low oil pressure. n. NFPA common alarms. o. Overcurrent. p. Speed sensor fault. q. Weak battery. r. Altemator protection activated F. Inputs and Outputs 1. Inputs: a. There shall be 21 dry contact inputs that can be user configured to shutdown the generator or provide a waming. b. There shall be 7 user programmable analog inputs for ECM engines (5 for non ECM engines) for monitoring and control: f. Each analog input can accept 0-5 volt analog signals. ii. Resolution must be 1 part In 10,000. fli. Each input can beprogrammed to provide up to 4 trip values — 2 warnings and 2 shutdowns. iv. It shall be possible to view the analog value on the display. c. It shall be possible to define each user -configured input using words or phases that will be viewable on the digital display. d. Additional standard inputs required: i. Input for an external ground fault detector. Digital display must show "ground fault" upon detection of a ground fault. ii. Reset of system faults. Ili. Remote two wire start. 16231-8 Lincoln Courdy/04-2012 4 a • iv. Remote emergency stop. v. Idle mode enable 2. Outputs: a. NFPA 110 Level 1 outputs shall be available. b. There shall be thirty outputs available for interfacing to other equipment: i. Any of these outputs shall be able to be user configured from a list of over25 functions and faults. ii. These outputs shall drive optional dry contacts. c. A programmable user defined common fault output with over40 selections shall be available. G. System Programming 1. It shall be possible to disable programming so the system can only be monitored. 2. It shall be possible to program the controller with the controller keypad or using an IBM compatible personal computer. 3. Programming access Is to be enabled only at the controller and shall be password protected. 4. The following shall be programmable from the controller keypad: a. Time delay settings: i. Generator run time (0 to 72 hours) — exercise. ii. Load shed. iii. Engine start. iv. Engine cool down. v. Overvoltage and undervoltage delays. vi. Starting aid. vil. .Crank on and crank pause time. viii. Idle time. b. Trip point settings: 1. High battery voltage. ii. Low battery voltage. iii. Overspeed. iv. Underfrequency. v. Overfrequency. vi. Overvoltage. vii. Undervollage. viii. Load shed. H. Communications 1. If the generator engine is equipped with an ECM (engine control module), the controller must communicate to the ECM for control, monitoring, and diagnostics. SAE J1939 standard communications is required. 2. Industry standard Modbus RTU communication shall be available: a. A Modbus master will be able to monitor controller data. b. A Modbus master will be able to alter parameters. c. The Modbus master must be capable of starting and stopping the generator. 3. The controller shall have the capability to communicate to a personal computer (IBM or compatible) running Windows'9X or Windows NT. 4. Both RS-232 and RS-485 communication formats shall be available. 16231=9 Lincoln County/04-2012 r 1.12 Execution Each generator set 'shall be shipped as a "single -source" item for which responsibility for overall maintenance, spare parts, and service is available through a local factory representative. A. Delivery of permanent generators shall be to the project site. Delivery shall include mounting of all accessories specified elsewhere in this specification. B. Testing shall be provided as specified in Site Tests above at each specific installation site. Lincoln County Public Works and the ENGINEER shall be notified seven days prior to testing for the option to witness the site tests. END OF SECTION 16231-10 Lincoln County104-2012 t i ! 1.1 LINCOLN COUNTY STANDARD SPECIFICATIONS SECTION 16415 AUTOMATIC TRANSFER SWITCHES General: It is the intent of this specification to secure automatic transfer switches (ATS) that have been prototype tested, factory built, production tested, and site tested, together with all accessories necessary for a complete installation as shown on the plans and drawings and specified herein. A. Compliance With Codes and Standards: The ATS shall conform to the requirements of: 1. UL 1008-Standard for Automatic Transfer Switches. 2. NFPA 70—National Electrical Code, including use in emergency and standby systems in accordance with Article 700. 3. NFPA 110--Standard for Emergency and Standby Power Systeriis. 4. IEEE Standard 446--Recommended Practice for Emergency and Standby Power Systems (Orange Book). 5. IEEE Standard 241—Recommended Practice for Electric Power Systems in Commercial Buildings (Gray Book). 6. NEMA Standard ICS 2-447 Automatic Transfer Switches. B. Each ATS shall consist of an inherently double throw power transfer switch unit and a control module interconnected to provide complete automatic operation. C. All equipment shall be new and of current production by a company that will assume responsibility for factory -backed and approved warranty, parts and service through a local representative with factory -trained personnel, with 24-hour response time. 1.2 Approved Manufacturers: ASCO, Russelectric, Spectrum, Zenith. 1.3 Submittals A. Six sets of submittal data shall include specification sheets showing all standard and optional accessories to be supplied; schematic and wiring diagrams; dimension drawing;, and interconnection diagrams identifying by terminal number each required interconnection between the generator set and the transfer switch. B. Four sets of operating and maintenance instruction manuals shall be supplied for the ATS and components as specified herein 1.4 Warranty and Service Each ATS shall be warranted by the manufacturer for one year from the date of the site start-up to be free from defects in material and workmanship in accordance with the manufacturers published warranty. Where manufacturer's standard guarantees or warranties are written for a period of more than one year, at no additional cost to Lincoln County Public Works , such longer terms shall apply. 1.5 Mechanical Requirements: 16415-1 Lincoln Couniyl04-2012 , A. ATS shall be furnished in a NEMA Type enclosure as indicated on the plans. B. Mechanical lugs shall be provided for normal power input, backup power input, and load_ power output. C. All moveable parts of the operating mechanism shall rernain in positive mechanical contact with the main contacts during the transfer operation without the use of separate mechanical interlocks. All main contacts shall be of silver composition. E. All contacts, colts, springs, and control elements shall be conveniently removable from the front of the transfer switch without major disassembly or disconnection of power conductors. 1.6 Electrical Requirements: A. Ratings: 1 volts, 4 poles, amps. To be specified by Project Engineer. B. Automatic transfer switches not intended for continuous duty or repetitive Toad transfer switching are not acceptable. C. The ATS shall be rated in amperes for total system transfer including control of motors, electric -discharge lamps, electric heating, and tungsten -filament Tamp load. 1.7 Transfer Switch Control System: A. The control module shall direct the operation of the transfer switch. The module's sensing and logic shall be a built-in microprocessor -based system for maximum reliability, minimum maintenance, and inherent digital communications capability. The control settings shall be stored in nonvolatile EEPROM. The module shall contain an integral programmable clock and calendar. The control module shall have a keyed disconnect plug to enable the control module to be disconnected from the transfer mechanism for routine maintenance. The control module shall be mounted separately from the transfer mechanism unit for safety and ease of maintenance, interfacing relays shall be industrial control grade plug- in type with dust cover. B. The control module shall include programming keypad, alpha -numeric display for monitoring settings and diagnostic values, key -lockable program selector switch, light - emitting diode status indication, and user instructions. These features shall be user accessible when the enclosure door is closed. C. The control module shall be capable of storing the following records in memory for access either locally (at the control module) or remotely (at a computer): 1. Number of hours transfer switch is in the emergency position (total and since record reset). 2. Number of hours the emergency is available (total and since record reset), 3. Total days that control has been energized (total and since record reset). 4. Total transfers in either direction (total and since record reset). 5. Date of record reset. 16415-2 Lincoln County/04-2012 6. Date of last exercise period. 7. Date, time, and description of the last four source failures. 8. Elapsed time during the most recent source outage. 1.8 Operation: A. Source Voltages: 1. The voltage of each phase of the normal source and a single phase of the emergency source shall be monitored with pickup adjustable from 75% to 100% and dropout adjustable from 70% to 95% of nominal. Adjustment must be digital, 2. An automatic minimum differential of 2% shall be maintained between pickup and dropout settings. 3. Repetitive accuracy of the setting shall be 1'2% or better over an operating temperature range of -20°F to 150°F. 4. The settings shall be fully field -adjustable by keypad or keyboard (local or remote) in increments of 1 Volt without opening the enclosure door and without the use of special tools or separate meters. 5. Factory settings shall be pickup at 90% and dropout at 85%. 6. A light -emitting diode shall indicate that normal and/or emergency voltage is within the set point parameter. The indication shall be viewable when the enclosure door is closed. Time Delays: 1. The contor module shall include time delays that are fully field -adjustable by keypad or keyboard in increments of 1 second over the entire range. 2. Adjustments and viewing of the time delay values shall be accessible when the enclosure door is closed. 3. Light emitting diodes shall indicate when the timing feature is running and when the time delay has ended. 4. Required Time Delays: a. Time delay for engine start to delay initiation of transfer for momentary source outages: Range 0-60 seconds. Factory set at 5 seconds. b. Time delay for transfer to emergency: Range 0-30 minutes, Factory set at 15 minutes. Coordinate setting of this time delay for each site with the Owner. c. Time delay for transfer back to normal: Range 0-30 minutes. Factory set at 15 minutes. Coordinate setting of this time delay for each site with the Owner. d. Time delay for engine cool down: Range 0-30 minutes. Set time shall be 5-minutes. e. Time delay for neutral load: Range 0-60 seconds. 5. Input values outside the allowable parameters shall cause a "range error" message to be displayed: C. The user shall have the ability to manually program an engine start and run for a period of up to 72 hours in the loaded or unloaded mode of operation. The time delay transfer to emergency and/or normal may be bypassed during the run period. A numeric indication shall be displayed of the run time remaining in hours and minutes. The run period may be stopped at any time with a single key- stroke. After the run period has stopped, the engine shall run unloaded for the cool -down time, 16415-3 UmMCm00.1-2012 pr D. User terminals shall be available to: Connect a normally closed contact that, whenopened, signals the control module to start and transfer load to the engine -generator. Closing this contact shall initiate a retransfer and engine cool down sequence. 2. Monitor an external normally open contact that, when closed, signals the control module via the ATS to start and transfer load to the engine -generator. Opening this contact shall initiate a retransfer and engine cool -down sequence. This feature would be used to monitor an external peak shaving controller, for example. The load shall transfer to an available utility source immediately upon failure of the generator source. E. The following features shall be built into the control module logic. These features shall be enabled at the factory or in the field by installing an insulated program jumper provided by the vendor as standard. �. Extended Time Delay: Allows the time delay settings to be extended to 99 minutes. 2. Plant Exerciser: Programmable seven day, .fourteen day or calendar exerciser. Each exerciser mode shall be capable of performing up to two exercise runs in up to five exercise event periods. The exerciser period shall be programmed with the enclosure door closed. The exercise time may be reset at any time with a single key stroke. The engine shalt be allowed to run when the exercise period is terminated. 3. All phases of normal and all or single phases of emergency shall be monitored for over voltage and single phase of normal and emergency for over- and .under - frequency. The values shall be programmed with the enclosure door closed. 4. Anti -single phasing protection shall detect regenerative voltage as a failed source condition. 5. In -phase monitoring shall continuously monitor the contactor transfer times, source voltage, frequency and phase angle to provide a. self-adjusting, zero crossing contactor transfer signal. 6. Manual operation override shall function to bypass any manual switch accessories if the source to which the transfer switch is positioned fails. This program jumper shall be factory Installed. F. Status Indicators: eight -emitting diodes shall indicate the status of the following: 1. Contactor Position. 2. System Status: a. Transfer Switch Position Sensing Fault. b. Transfer Switch Fail to Transfer. c. Internal Control Module Fault. d. .Manual Transfer Operation. e. External Fault Condition (two inputs). f. Not In Automatic. g. Programming Switch Not In Off. The system status messages shall also be shown on the alpha-nurnerlc display. 3. Accessory Active: a: Plant Exerciser. b. In -Phase Monitor. 16415-4 Lincoln Counryf04.2012 c, Area Protection. 4, A ramp test push button shall Tight all tight ni tinc diodes. G. The control module shall have a three -position, key -operated, programmi swatch. The key shall be removable in any position. The positions shall be:. 1. Off Allows all enabled accessories to be monitored only. Settings cannot be changed while in this position. 2, Local --Allows all enabled accessory settings to be changed by local keypad entry. 3. Remote —Allows all enabled accessories to be altered via the remote communications port. H. A momentary -type test switch shall be provided to simulate a normal source failure. A set of gold -flashed contacts rated 10 amps, 28VDC shall be provided for a low -voltage engine start signal when the normal source fails. nd Ratings: The ATS si the ATS ter It be rated to withstand available R+I S symmetrical short-circuit current at Hale with the type of overcurrent protection shown on the plans. The control panel shall meet or exceed the voltage surge withstand capability in accordance with IEEE Standard 472-1974 (ANSI C37.90a-1974) and the impulse withstand voltage test in accordance with the proposed NEMA Standard ICS 1-109. The control panel shall conform to the test requirements of UL 991 for transient overvoltage, electromagnetic susceptibility, and electrostatic discharge. 1.10 Test and Certification: All production units shall be subjected to the following factory tests: A. The compute ATS shall be tested to ensure proper operation of the individual components and correct overall sequence of operation and to ensure that the operating transfer time, voltage, frequency and time delay settings are in compliance with the specification requirements. The switch shall be subjected to a dielectric strength test per NEMA Standard ICS 1-109.21. 1.11 Manufacturer's Responsibility: A. The supplier shall provide the services of a field technician to test and adjust the system for satisfactory operation. The supplier shall be factory warren complete system. and trained to work the Lincoln County Public Works shall have the option of witnessing the testing of the equipment. Notification shall be provided one week prior to the test. END OF SECTION 16415-5 Linen County/04-2012 SEWER SYSTEM CALCULATIONS FOR COVINGTON SUBDIVISION (FORMERLY BURTON CREEK) PHASE IA DENVER, LINCOLN COUNTY, NORTH CAROL NA March 11, 2015 A PREPARED FOR: VJK Development Group, LLC 16400 Huntersville Concord Road Huntersville, NC 28078 Phone: (704) 875-1371 PREPARED BY: Piedmont Design Associates, P.A. Suite 101, Westfield Center 125 East Plaza Drive Mooresville, NC 28115 Phone: (704) 664-7888 Fax: (704) 664-1778 LIM PUBLIC VED PIEDMONT DESIGN ASSOCIATES, P.A. E 125 East Plaza Drive, Suite 101 Su Mooresville, North Carolina 28115-8812 Plan Telephone (704) 664-7888 Fax (704) 664-1778 Project: Covington Subdivision Phases 1, 2, 3 & 4 Job No. 05-11-11 I ! . Date: 03/23/2015 Design Calcs for Proposed Gravity Collection Sewer Phase of Connections Flow/RDU Average Daily Design Flow (GPD) Average Daily Design Flow (GPM) Line Size (Inches) Mannings "n" Min. Design Slope (Ft/Ft) Full Flow Line Capacity (GPM) Full Flow Velocity (FPS) ADDF % of Line Capacity Peakng Factor Peak Daily Flow % of Line Capacity la 35 240 8,400 5.83 8 0.013 0.0060 421.22 2.69 1.38% 2.5 3.46% 1b 39 240 9,360 6.50 8 0.013 0.0060 421.22 2.69 1.54% 2.5 3.86% lc 19 240 4,560 3.17 8 0.013 0.0060 421.22 2.69 0.75% 2.5 1.88% 1 (Total) 93 240 22,320 15.50 8 0.013 0.0060 421.22 2.69 3.68% 2.5 9.20% 2a (Prev. Permited) 74 240 17,760 12.33 8 0.013 0.0060 421.22 2.69 2.93% 2.5 7.32% 2b 22 240 5,280 3.67 8 0.013 0.0060 421.22 2.69 0.87% 2.5 2.18% 2c 72 240 17,280 12.00 8 0.013 0.0060 421.22 2.69 2.85% 2.5 7.12% 2(Total) 168 240 40,320 28.00 8 0.013 0.0060 421.22 2.69 6.65% 2.5 16.62% 3a 29 240 6,960 4.83 8 0.013 0.0060 421.22 2.69 1.15% 2.5 2.87% 3b 12 240 2,880 2.00 8 0.013 0.0060 421.22 2.69 0.47% 2.5 1.19% 3c 32 240 7,680 5.33 8 0.013 0.0060 421.22 2.69 1.27% 2.5 3.17% 3(Total) 73 240 17,520 12.17 8 0.013 0.0060 421.22 2.69 2.89% 2.5 7.22% 4 58 240 13,920 9.67 8 0.013 0.0060 421.22 2.69 2.29% 2.5 5.74% AII(Total) 392 240 94,080 65.33 8 0.013 0.0060 421.22 2.69 15.51% 2.5 38.78% Page 1 of 1 Filename:Burton Creek-Pump-Sta.xls North Carolina Department of Environment And Natural Resources Division of Water Resources Public Water Supply Section Application for Approval of Engineering Plans and Specifications For Water Supply Systems Applicant Design Engineer VJK Development Group, LLC (Flame of Board, Council or Owner- the Applicant) (Name and Title of Authorized Official or Representative of the Applicant) 16400 Huntersville Concord Road (Street or Box Number) Huntersville, NC 28078 (City, State & ZIP) 704-875-1371 (Phone Number) (FAX Number) ddress) (Si _ nature uthorized Official or Representative of the Applicant) Donald L. Munday (Name of Design Engineer of Record) Piedmont Design Associates, PA (Name of Engineering Firm) 125 E. Plaza Drive, Ste 101 (Street or Box Number) Mooresville, NC 26115 (City, State & ZIP) 704-664-7888 (Phone Number) 704-664-1778 (FAX Number) dmunday@pdapa.corn (Email address) Project Name: Covington Phase IA (Formerly Burton Creek) (Name of Project to appear on Public Water Supply Section records and tracking system) Residential Subdivision consisting of Phase I A - 35 lots South of Webbs Road, (description of project) west of Burton Lane and north of Blades Trail in Date (general location of proj act) Lincoln County. (for DENR use only) Serial No. (for DENR use only) Application for Approval of Engineering Plans and Specifications for Water Supply Systems To: Division of Water Resources, Department of Environment and Natural Resources The Applicant applies under and in full accord with the provision ofNCGS 130A-317, and such other statutes and rules as relate to public water systems. The Authorized Official or Representative of the Applicant represents that he is authorized to act for the Applicant. The Authorized Official or Representative of the Applicant understands and agrees to the following: 1. The Applicant shall not award contracts or begin construction without first receiving "Authorization to Construct" from DENR. 2. The Applicant shall make no change or deviation from the engineering plans and specifications approved by DENR except as allowed by 15A NCAC 18C .0306 or with the written consent and approval of DENR. 3. The Applicant shall obtain Final Approval from DENR prior to placing the project (or any portion thereof) into service. 4. Digital (PDF) submittals are true image copy of the original sealed/signed documents. An authorized representative of the Public Water System (not always the same as the Applicant) is to complete and sign the following WSMP section. Status of Water System Management Plan (WSMP) Check one of the following, and if applicable, provide the required information: ❑ The WSMP for the project, as defined in the attached engineering plans and specifications, has not been submitted. ❑ Three copies of the WSMP for the project, as defined in the attached engineering plans and specifications, are submitted with this application. • The WSMP that includes this project, as defined in the attached engineering plans and specifications, was previously submitted. Provide the following: Public Water System Name: Owner Name: Water System No: Serial Number of approved WSMP: Lincoln County Lincoln County NC 01-55-035 0088722 By my signature below, I certify that the previously submitted WSMP contains the information required by 15A NCAC 18C .0307(c) for the project defined in the attached engineering plans and specifications. Donald V. Chamblee (Type or print name of authorized representative of Public Water System) Director of Public Works (Title ofthorized representative of Public Water System) 31-zS1 -zv 6 Signature of authorized representative of Public Water System) (Date DENR-2136 (Revised 03/16/2012) Public Water Supply Section Page 2 of 4 Application for Approval of Engineering Plans and Specifications for Water Supply Systems In accordance with NCGS 130A-328, the Public Water Supply Section charges a fee for plan review, Any documents submitted for review must be accompanied by a check payable to DENR-Public Water Supply Section before the review will begin. There is a $25 fee for returned checks. The charges for review of plans are shown below. Check one of the following. Distribution System fees ❑ Construction of water lines, less than 5000 linear feet S150 ® Construction of water lines, 5000 linear feet or more S200 ❑ Other construction or alteration to a distribution system $ 75 Ground Water System fees D Construction of a new ground water system or adding a new well $200 ❑ Alteration to an existing ground water system $100 Surface water system fees ❑ Construction of a new surface water intake or treatment facility $250 ❑ Alteration to existing surface water intake or treatment facility $150 Other fees ❑ Water System Management Plan review $ 75 ❑ Miscellaneous changes or maintenance not covered above $ 50 Notes: 1. Projects for Tank Rehabilitation use separate "Application for Water Tank Reconditioning Plan Approval." 2. The fee is not refundable if the plans are not approved 3. Revisions to plans to address the Public Water Supply Section's or other state agency's comments do not incur an additional fee. 4. If one set of plans has multiple related items (such as a new well with construction of water Iines) only one fee must be submitted for highest price item. The amounts are not cumulative, except for fees for Water System Management Plans. 5. If the appropriate plan review fee is not received within ten days after the receipt of plans and specifications for approval, then all plan documents will be recycled. A new set of documents must then be submitted with the appropriate fee for approval. This approval does not address all applicable laws, rules, standards and criteria, and other approvals and licenses that may be required by the local, state or federal government. The Public Water Supply Section gives this approval with the understanding that upon installation of such works, its operation shall be placed under the care of a competent person, and the operation shall be carried out according to best accepted practice and in accordance with DENR's recommendations. The Public Water Supply Section has stamped and sealed the official copies of plans and specifications accompanying this application with the serial number of this application . Any erasures, additions or alterations of the proposed improvements except those permitted in 15A NCAC 18C .0306 make this approval null and void. This approval does not constitute a warranty of the design, construction or future operation of the water system. Signed: Public Water Supply Section DENR DENR-2136 (Revised 03/16/2012) Page 3 of 4 Public Water Supply Section Application for Approval of Engineering Plans and Specifications for Water Supply Systems Other Information and Checklist Page ® Attached is a check for the proper plan review fee amount, in accordance with NCGS 130A-328. See note 4 on page 3. This -submittal includes one paper original with two digital (PDF) CDs of the following items, each item in separate folders: ® This completed "Application for Approval of Engineering Plans and Specifications for Water Supply Systems" ® The sealed plan drawings, separate file in PDF format for each drawing. Cover sheet must include drawings index; ® The project -specific Engineering Report (ER) describing the scope and purpose of the project and addressing each of the items listed in 15A NCAC 18C .0307(b), including the design basis of the project. [15A NCAC 18C .0307(b) (12)]; ® Specifications for this project; OR ❑ The project will use the following system's previously approved standard specifications for waterline extensions: Name of System: Serial Number: The Serial Numbers for previously approved standard specifications can be found at the following website: http://www.ncwater.org/pws/PlanReview/stdspecs.htrn1 One of the following: ® Attached is a Ietter signed by an authorized representative of the Public Water System agreeing to serve the project and stating that the system has adequate supply; OR ❑ The Applicant is the Public Water System. If the project has sought funding (for example, DWSRF loan) list the program and (if available) the application or funding number below: Program Name Application or Funding Number, if available IENR-2136 (Revised 03116/2012) Page 4 of 4 Public Water Supply Section ENGINEER'S REPORT FOR COVINGTON SUBDIVISION PHASE IA LINCOLN COUNTY, NORTH CAROLINA Report #: 05-11-11 March 11, 2015 A PREPARED FOR: VJK Development Group, LLC 16400 Huntersville Concord Road Huntersville, NC 28078 PREPARED BY: Piedmont Design Associates, P.A. 125 East Plaza Drive, Suite 101 Mooresville, NC 28115 Phone: (704) 664-7888 Fax: (704) 664-1778 OVED L**COLN COUNTY PUB&C � Piedmont Design Associates, PA Project Description Water main extension from existing Lincoln County system. (1) Description of Existing Water System Lincoln County water distribution system, PWS I.D.# 01-55-035. Existing 8" water main located on the east side of Burton Lane. Existing 6" water main located on the south side of Blades Trail Road. (2) Identification of Community To Be Served By Proposed Water System (3) Covington Subdivision — Phase IA Name and Address of the Applicant Lincoln County Department of Public Works 115 W. Main St. Lincolnton, NC 28092 (4) Description of the Area To Be Served (5) Residential Subdivision consisting of 35 single-family lots. Future Development of the Service Area None (6) Consideration of Project Alternatives (7) Public water is available and requested to be extended by Lincoln County for service to this project. Financial Considerations for State Loan And Grants Not Applicable Page 2 of 4 Piedmont Design Associates, PA (a) Any Technical Alternatives - Not Applicable (b) Costs of Integral Units - Not Applicable (c) Total Costs - Not Applicable Anticipated Water Demands and Source Water Supply Yields Not Applicable Source Water Supply Characteristics For items (a) through (d) below refer to the Attachments for more detailed information. (a) Hydrogeological Data Not Applicable (b) Well Yields Not Applicable (c) Source Water Analyses Not Applicable (d) Location and Nature of Sources of Pollution Not Applicable (10) Proposed Water Treatment Process (a) Criteria and Basis of Design of Units Not Applicable (b) Methods Or Procedures For Recommendations Not Applicable (c) Reasons for Deviations Not Applicable (11) Purchase Water Agreement and Supplier's Hydraulic Analysis Not Applicable Page 3 of 4 Piedmont Design Associates, PA (12) Useful Life and Design Basis for System Components Water system mains have service lives exceeding 50 years. System components have been designed to meet the State's minimum design criteria. (13) Existing System Maximum Daily Treated Water Supply and Demand Refer to Lincoln County Water System Management Plan. (14) Existing System Prioritized List of Infrastructure Improvements Not Applicable Page 4 of 4 28092 DEPARTMENT OF PUBLIC WORKS PHONE (704) 736-8497 FAX (704) 736-8499 March 23, 2015 Attention: Mr. Donald L. Munday P.E. PiedmontDesign Associates, PA 125 E..Plaza Dr., Suite 101 Mooresville, NC 28115 RE: Covington — Phase IA COUNTY OF LINCOLN, NORTH CAROLINA 1 1 5 WEST MAIN STREET, 2N° FLOOR CITIZENS CENTER, LIk OLNTON, NORTH CAROLINA VFDINCDENRtDWR 015 L. to � .� O RESVILLEy OFFICE MOORESVILLE REG;; OFFICE I ECSIVEDmC NEdttR WOROS 'MOORESVILLE REGIONAL OFFICE Mr. Munday, This letter is in response to the request for flow acceptance received March 16, 2015 for Covington Phase IA development. The Lincoln County Sewer System currently has available capacity at the Killian Creek Wastewater Treatment Plant to treat this domestic wastewater. Covington Phase IA is currently requesting 35 Lots with a total flow of (8,400) Eight thousand four hundred gallons of additional flow into LS-03. For your permits,. the receiving sewer treatment fact Ay is the Killian Creek WWTP, Permit # NC 0088722. Lincoln County Sewer System is the collector, Permit # WQCS 00149. Please he advised that effective immediately, Lincoln County will no longer be named as the permittee on NCDENR system applications. Private developers must make applications to NCDENR in their name and the system will only be accepted and transferred to the County after a complete final inspection and receipt of other applicable documentation. If construction of this project is not started within two (2) years of the date of this approval, the approval will be rescinded and a new request and approval will be required. Please notify Lincoln County Public Works in writing when the construction of this project is initiated. Included in this mailing are the Flow Tracking/ Acceptance for Sewer Extension Permit Applications (FTSE * 08/13) with the County's portion completed. u have any questions, please do not hesitate in calling me at Sincerely, 0.9 Chris Henderson Engineering Associate 4 736-8497. Cc: File x, rzbd isiors & devetoprents\cavme,tcra (former btrrton creek stibduvysoon)tisewer a =aiCs,b lty letter -Covington phase iy—0..31620I5.doc ENGINEER'S REPORT FOR COVINGTON SUBDIVISION PHASE IA LINCOLN COUNTY, NORTH CAROLINA Report #: 05-11-11 March 11, 2015 PREPARED FOR: VJK Development Group, LLC 16400 Huntersville Concord Road Huntersville, NC 28078 PREPARED BY: Piedmont Design Associates, P.A. 125 East Plaza Drive, Suite 101 Mooresville, NC 28115 Phone: (704) 664-7888 Fax: (704) 664-1778 APPROVED MAR 232015 LINCOLN COUNTY PUBLIC WORKS 0111,tII11111E11/1 CAS f' 14, L. t`. 111iliiillfl�l��`` Piedmont Design Associates, PA Project Description Water main extension from existing Lincoln County system. (1) Description of Existing Water System Lincoln County water distribution system, PWS I.D.# 01-55-035. Existing 8" water main located on the east side of Burton Lane. Existing 6" water main located on the south side of Blades Trail Road. (2) Identification of Community To Be Served By Proposed Water System (3) Covington Subdivision — Phase IA Name and Address of the Applicant Lincoln County Department of Public Works 115 W. Main St. Lincolnton, NC 28092 (4) Description of the Area To Be Served Residential Subdivision consisting of 35 single-family lots. (5) Future Development of the Service Area None (6) Consideration of Project Alternatives Public water is available and requested to be extended by Lincoln County for service to this project. (7) Financial Considerations for State Loan And Grants Not Applicable Page 2 of 4 Piedmont Design Associates, PA (a) Any Technical Alternatives - Not Applicable (b) Costs of Integral Units - Not Applicable (c) Total Costs - Not Applicable Anticipated Water Demands and Source Water Supply Yields Not Applicable Source Water Supply Characteristics For items (a) through (d) below refer to the Attachments for more detailed information. (a) Hydrogeological Data Not Applicable (b) Well Yields Not Applicable (c) Source Water Analyses Not Applicable (d) Location and Nature of Sources of Pollution Not Applicable (10) Proposed Water Treatment Process (a) Criteria and Basis of Design of Units Not Applicable (b) Methods Or Procedures For Recommendations Not Applicable (c) Reasons for Deviations Not Applicable (11) Purchase Water Agreement and Supplier's Hydraulic Analysis Not Applicable Page 3 of 4 Piedmont Design Associates, PA (12) Useful Life and Design Basis for System Components Water system mains have service lives exceeding 50 years. System components have been designed to meet the State's minimum design criteria. (13) Existing System Maximum Daily Treated Water Supply and Demand Refer to Lincoln County Water System Management Plan. (14) Existing System Prioritized List of Infrastructure Improvements Not Applicable Page 4 of 4 Corporations Division Page 1 of 1 North Carolina Elaine F Marshall EPARTM ENT OF THE Secretary SE CRETARY OF STATE PO Box. nun Raielip, NC 27i326-11 22 (919iPti07-2000 Click Here To: Account Login Register View Document Filings File an Annual Report Amend a Previous Annual Report Corporate Names Print a Pre -Populated Annual Report form Legal: VJK Development Group, LLC Limited Liability Company Information Sosld: Status: Annual Report Status: Citizenship: Date Formed: Fiscal Month: State of Incorporation: Registered Agent: Corporate Addresses 1302553 Current -Active Current Domestic 2/18/2013 December NC Colitti, Michael Mailing: Principal Office: Reg Office: Reg Mailing: 16400 Huntersville-Concord Rd. Huntersville, NC 28078-6650 16400 Huntersville-Concord Rd. Huntersville, NC 28078-6650 16400 Huntersville-Concord Rd. Huntersville, NC 28078-6650 16400 Huntersville-Concord Rd. Huntersville, NC 28078-6650 Company Officials Managing Member: Managing Member: Managing Member: Managing Member: Managing Member: Managing Member: Art Van Wingerden 16701 Huntersville-Concord Rd Huntersville NC 28078 Abe Van Wingerden 15726 Huntersville-Concord Rd Huntersville NC 28078 Michael Van Wingerden 14925 Ramah Church Rd Huntersville NC 28078 Thomas Van Wingerden 13425 Hiwassee Rd Huntersville NC 28078 Todd Johnson 16959 Huntersville-Concord Rd Huntersville NC 28078 Joey Karaffa 14920 Old Vermillion Dr Huntersville NC 28078 http://www.secretary.state.ne.us/Search/profeorp/10177535 4/7/2015 Central Files: APS SWP 5/11/2015 Permit Number WQ0037702 Permit Tracking Slip Program Category Status Project Type Non-clischarge In review New Project Permit Type Version Permit Ctusificaton Gravity Sewer Extension, Pump Stations, & Pressure Sewer Extensions A Individual Primary Reviewer James bealle Coastal SWRuie Permitted Flow 8,400 Facility Permit on ct Affiliation Facility Name Covington - Phase IA Location Address Owner Major/Minor Region Minor Mooresville County Lincoln Facility Contact Affiliation Owner Name Vjk Development Group LLC Events Owner Type Non -Government Owner Affiliation Art Van Wngerden 16400 Huntersville Concord Rd Huntersville NC 28078 Orig issue 5/12/2015 Scheduled App Received Draft initiated Issuance Public Notice issue Effective Expiration 4/6/2015 5/12/2015 5/12/2015 R iigulated Activities Retjuested (Received Events Subdivision Additional information requested 3/26/15 Wastewater collection Additional information received 4/6/15 utfall Waterbody Name Streamindex Number Current Class Subbasin s. aterResources NVIRONMENTAL QUALITY June 6, 2017 Mr. Art Van Wingerden, Managing Member VJK DEVELOPMENT GROUP, LLC 16400 Huntersville Concord Road HuntersvilIe, NC 28078 SUBJECT: Final Engineering Certification Acknowledgement Covington Phase IA Permit No. WQ0037702 Permitee:VJK DEVELOPMENT GROUP, LLC County: Lincoln Dear Mr. Wingerden: `ROY COOPER Governor MICHAEL S. REGAN Secretary S. JAY ZIMMERMAN .Director The Division of Water Resource's Mooresville Regional Office received the final engineering certification with record drawings for the subject sewer extension project on 6/5/2017. Enclosed is a certification page for your records. A full review of the certification materials may or may not be conducted. It is assumed that receipt of this certification indicates compliance with all regulations, design criteria and the permit. However, if a full technical review is conducted, you will be notified of any items of non-compliance. Please be reminded that the Permittee is responsible for keeping a copy of the final record drawings for the life of the project. If you have not received such copy from your consultant, please contact them immediately to obtain a copy. Lastly, you are receiving this letter because the Division has you listed as the responsible party. If this permitted system is no longer owned by you or your company, please complete Form PNOCF since the permit is not automatically transferable. Form PNOCF can be downloaded from htto://portal.ncdenr.org/web/wq/swp/ps/es/pnoc from the Collection Systems Applications page. Should you have any questions, please do not hesitate to contact Ori Tuvia at (704) 235-2190, or at ori.tuvia@ncdenr.gov. Sincerely, Ori Tuvia, Environmental Engineer Mooresville Regional Office Division of Water Resources, DEQ cc: Donald Munday (P.E.) (E-copy) Central Files MRO State ofNotth Carolina I Environmental Quality I WaterResources 614 E. Center Avenue, Suite 301, Mooresv6Ie, NC 28115 Phone: 704-663-16991 Internet www.ncdenr.gov TRACK ENGINEERING CERTIFICATION mutes: VJK Development Group, L.L.C, oject: Covington — Phase IA Complete and submit this form to the permit issuin otto Permit No. W00037702 Issue Date: 05/12/16 • One copy of the project record drawings (plan & profile views and detail drawings of sewer fines) of the wastewater collection system extension, Final record drawings should be clear on the plans or on digital media (CD or DVD disk) in Of format. Record drawings should indicate the design and the marked up changes during construction. • Supporting design calculations (selected pumps, system curve, operating point, available storage if portable generator(s) or storage greater than longest past three year outage reliability option selected) for any pump stations permitted as part of this project * Changes to the project should be clearly identified on the record drawings or in written summary form. Permit modifications are required for any changes resulting in non-compliance with this permit, regulations or minimum design criteria. Modifications should be submitted prior to certification. This project shall not be considered complete nor allowed to operate until the division has received this Engineer's Certification and all required supporting documentation. Therefore, it is highly recommended that this certification be sent in a manner that provides proof of receipt by the Division, PERMITTEE'§ CERTIFICATION I., Art Van Wingerden , the undersigned agent for the Permittee, hereby state that this project has been constructed pursuant to the applicable standards & requirements, the Professional Engineer below has provided applicable design/construction information to the Permittee, and the Permittee is prepared to operate & maintain the wastewater collection system permitted herein Of portions thereof Art Van 1Ningerden, Manager Printed Name, Title ENGINEER'S CERTIFICATION Partial j Final l Donald L. Munday as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (A periodically, 0 weekly, El full time) the construction of the subject project for the Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance of this permit; 15A NCAC 02T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for the Fast -Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and other supporting materials. North Carolina Professional Engineer's Seal, signature, and date: SEND THIS FORM & SUPPORTING DOCUMENTATION WITH REQUIRED ATTACHMENTS TO THE FOLLOWING ADDRESS DIVISION OF WATER RESOURCES WATER QUALITY REGIONAL OPERATIONS SECTION MOORESVILLE REGIONAL OFFICE 610 EAST CENTER AVENUE, SUITE 301 MOORESVILLE, NC 28116 The Permittee is responsible for tracking all partial certifications up until a final certification is received. Any wastewater flow made tributary to the wastewater collection system extension prior to completion of this Engineer's Certification shall be considered a violation of the permit and shall subject the Permittee to appropriate enforcement actions. Water Resources ENVIRONMENTAL QUALITY ROY COOPER Governor MICHAEL S. REGAN Secretary S. JAY ZIMMERMAN Director As built check list (reference 2T .0300) Reviewed By: Ori Tuvia Review Date: 6/6117 Project Name: Covington Phase 1 A WQ#: WQ0037702 1) As -built has been signed, sealed, and dated by an N.C. PE ® Yes ❑ No 2) Adequate information related to sewer lines : Note that per the 2T and MDC, there is a minimum S" for public gravity or minimum 6" for private gravity, Three (3) feet minimum cover shall be provided for all sewers unless ferrous material pipe is specified. Manholes shall be installed: at the end of each line, at all changes in grade, size, or alignment, at all intersections, and at distances not greater than 425 feet, minimum diameter of manholes shall be 4 feet (48 inches). ® Yes ❑ No ❑ N/A 3) Adequate information related to pump stations: Ensure power reliability option is selected (15A NCAC 02T.0305(h)). ❑ Yes ❑ No ® N/A 4) Is Project design is in accordance with (see section B.13 of FTA 12-12) 15A NCAC 02T Gravity Sewer Minimum Design Criteria (latest version) Minimum Design Criteria for Permitting of Pump Stations and Force Mains (latest version). ❑ Yes ❑ No ® N/A If no, a variance approval is required per the requirements of 15A NCAC 02T.0105(b) ❑ Applicant must submit TWO copies of the plans, specifications, and calculations 0 Contact,the Central Office to discuss the variance request to determine a course of action. The central office will review the variance request, and if approvable, specific language regarding the variance will be forwarded to the Regional Office reviewer to incorporate into the permit. A copy of the variance letter (or email correspondence) should be kept with the application file. 5) Project contains high priority lines (15A NCAC 02T .0402(2)) ❑ Yes ® No If Yes, insure that the permit contains the necessary condition related to high priority lines 15A NCAC 02T.0403 (a)(5) 6) Is the Sewer As -built length within 10% of the fast track applied Length? (I Original length of pipe — As built length I / Original length) < 10%. ® Yes ❑ No If no application need to be modified State of North Carolina 1 Environmental Quality I Water Resources I Water Quality Regional Operations Mooresville Regional Office 1610 East Center Avenue, Suite 301 I Mooresville, North Carolina 28115 704 663 1699