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HomeMy WebLinkAboutNC0024333_Industrial User_20210602 ,_ .,.. 1 onroe North Carolina RECEIVED May 28, 2021 JUN022021 Mr. Michael Montebello NCDEQIDWR/NPDES NCDEQ Municipal Unit-Pretreatment 1617 Mail Service Center Raleigh, NC 27699-1617 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Montebello: Please find enclosed for your review a copy of the IUP's for Atrium Health-Union, Glenmark Pharmaceuticals Inc., USA, NC Biogas LLC and Pilgrim's Pride Corporation. Also enclosed is an Industrial Wastewater Survey and Application, IUP Synopsis, the most recent SIU Inspection form for each facility and an updated Allocation Table. Should you require additional information please do not hesitate to call me at(704)-282-4632. Respectfully, Kevin Keesler Pretreatment Coordinator C: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\DWQ\Correspondence City of Monroe • PO Box 69 • Monroe,NC 28111-0069 Tel: (704) 282-4601 • Fax: (704) 283-5764 www.monroenc.org fionroe North Carolina May 28, 2021 Ms. Stine Knight EHS Manager Glenmark Pharmaceuticals Inc., USA 4147 Goldmine Road RECEIVED Monroe,N.C. 28110 0 2 2021 CERTIFIED MAIL NCDEQ/DWR/NPDES RETURN RECEIPT REQUESTED Dear Ms. Knight: Please find enclosed herein Industrial User Permit CM-33 authorizing Glenmark Pharmaceuticals Inc., USA to continue discharge process wastewater to the City of Monroe sewer system for further treatment at the City of Monroe Wastewater Treatment Plant through June 30, 2024 and specifying the conditions governing this discharge. All Significant Industrial User permits are subject to review and approval by NCDWR Municipal Unit-Pretreatment. Please review this entire permit carefully in order to meet all requirements. This IUP renewal includes permit limit changes for Flow, Chloride(monitor only) and the pretreatment system upgrade. Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. § 52.051 WASTEWATER PERMITS. (I) Hearings. (1) Initial Adjudicatory Hearings. An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, a permittee/user assessed a civil penalty under § 52.999, or one issued an administrative order under § 52.120 shall have the right to an adjudicatory hearing before the POTW Director or other hearing officer appointed by the POTW Director upon making written demand, identifying the specific issues to be contested, to the POTW Director within 30 days following receipt of the significant industrial user permit, civil penalty assessment, or administrative order. Unless such written demand is made, within the time specified herein, the action shall be final and bindingand further appeal is barred. For modified p pp permits, only those parts of the permit being modified may be adjudicated. The hearing officer shall make a final decision on the contested permit penalty, or order within 45 days of the receipt of the written demand for a hearing. The POTW Director shall transmit a copy of the hearing officer's decision by registered or certified mail. Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. Should you require additional information please do not hesitate to contact me. Respectfully, Kevin Keesler Pretreatment Coordinator c: WWTP files Mr. Russell Colbath I:\8040 WWTP and Collection\Pretreatment program\Industries\Glenmark City of Monroe •PO Box 69 • Monroe,NC 28111-0069 Tel: (704) 282-460'1 • Fax: (704)283-5764 www.monroenc.org City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-33 - 439.47 IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the City of Monroe Sewer Use Ordinance. The following Industry, hereafter referred to by name or as the permittee: Industry name,permittee: Glenmark Pharmaceuticals Inc. USA Facility Located at Street Address: 4147 Goldmine Road City Monroe State,Zip North Carolina, 28110 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: July 1,2021 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2024 Date Director of Water Resources Page:1 Effective Date:July 1,2021 IUP, Part I Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NC0024333 IUP Name: IUP Number: Glenmark Pharmaceutical Inc.USA CM-33 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2021 01 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30,2024 439.47 B. IUP History: Effective Date: Renewal or Modification: Description of modifications. September 1,2015 New Permit Permit Issued July 1,2018 Renewal Name Change,Changed PART I,C (2).Added air stripping to pretreatment units. December 17,2018 Modification Changed PART I,C(2).Added ozone to generator pretreatment units. October 9,2020 Modification Changed limits Acetone,n-Amyl acetate,Ethyl acetate,Isopropyl acetate Methylene chloride;40 CFR 439.47 daily concentration and monthly average. July 1,2021 Renewal Removed ozone generator and air stripper.Added EQ tank,heat exchangers and water chiller.Added Chloride monitor only.Changed detection limits for,n-Amyl acetate, Ethyl acetate,Isopropyl acetate Methylene chloride.Added Chloride monitor only.Decreased daily flow. IUP#=>CM-33 Page:2 Effective Date:July 1,2021 IUP, Part I Industrial User (IU) Specific Conditions C) Authorization Statement: 1) The Permittee is herebyauthorized to discharge wastewater in accordance with the g effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Monroe. 2) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Process Wastewater flow equalization Spill protection pH adjust Air stripping Heat exchangers/chiller 3) The Permittee is hereby authorized to, if required by the City of Monroe and after receiving Authorization to Construct (A to C) from the City of Monroe, construct and operate additional pretreatment units as needed to meet final effluent limitations. D) Description of IUP Discharge(s): 1. Describe the discharge(s)from all regulated pipes. Pipe#01,Description of Discharge: Process wastewater Pipe#02,Description of Discharge: IUP#=>CM-33 Page:3 Effective Date:July 1,2021 IUP, Part I Industrial User (IU) Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. 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A ems.. ..5.••... lam ea ...... .. ..,.oc R pa mom ost max lrti� 1 i 8 I 7 I 6 I 5 1, 4 I 3 I 2 I "'"" er1 ya A (M\1\X\W .L ' \Ale\)0 ect New �_A i-e.\ry) . r NOTE Y R t. TO SE RELOCATED FROM PHASE I EQUIPMENT PLATFORM Glenmark :;\ . ATOD N 1. . S \\i ' \ ``'//�11 \\�� NO■OF.MCit■w�\\ \JV Show Iv VENT t � � { ~STEAM S.HEADER �--....„,\� t • ...- CHILLED WATER INLET HEADER WATER COOLER y 4FROM PHASE I EQUIPMENT PLATFORM CHILLED WATER F--� CHILLED WATER OUTLET HEADER E%CWWGER .... -'COMPRESSED AIR IN HEADER -AIR CMEIFDNKI■I INLET <p— CONTROL _ xvM=► TO PSI PANEL Ir - - - - - �FI STEAM { HMI ITO CPIR� TOM1/1«- — « E�aw E m r■o ~ OVERFLOW SEE? y II e==_= -- ee10.000 GALLON STORAGETANK j _ _ EXSTING t $ WATER PUMP CABINET- ►TEA MEAN HEAT I IECHANGER ==-c oo I+X <bD I MI GPM JoSTNG + Q EQUALIZATION TANK I I I g LI I I ..sr. N. I pommy ...rm.■ �+ECONOMIZING I wPROCESSED HEAT EXCHANGER SEE NOTE I X - ! ^- �- l� I I \ mlela WALL.Eaiwtm IN w ■■ ■MPOLTRIO►RENPUAEEI ' - ~ VIM WILES SUMP PUMPS I I Dm,�D I N... � C°,E olmEr I o To DRAIN Io- EQ � �.. DRAINY I - - - I .� EQUIPMENT SKID CONFIDENTIAL NNwH.olGmf. ..10 WASTE NEUTRALIZATION [.....„ PRO WASTEWATER NEUTRALIZATION ROOM W-020 Mk NO MK room J LA IUP,Part I, Section F: Receiving POTW name=>City of Monroe IU name=>Glenmark Pharm.Inc.USA Effluent Limits and Monitoring Requirements Receiving POTW NPDES #=>NC0024333 IUP#=> CM-33 Effective date for these Limits=7/1/21 Pipe#_> 01 The permittee may discharge from this specific pipe Expiration date for these Limits=>6/30/24 40 CFR#=>439.47 number according to these specific dates, effluent if not applicable put N/A limits, and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' DailyMonthlyUnits DailyMonthlyUnits by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow 0.010 MGD MGD Daily* BOD monitor only mg/1 lbs/day 1/month2 1/6 months C 2.0 mg/1 TSS monitor only mg/1 lbs/day 1/month 1/6 months C 2.5 mg/1 Temperature Deg.C Deg. C pH 6 to 11 Std.Units 6 to 11 Std.Units 1/month 1/6 months G 0.1 S.U. Other Parameters,Please list alphabetically Ammonia monitor only mg/1 lbs/day 1/month 1/6 months C .5 mg/1 Cadmium monitor only mg/1 lbs/day 1/month 1/6 months C .001 mg/1 Chloride monitor only mg/1 lbs/day 1/month 1/6 months C 1.0mg/1 Chromium monitor only mg/1 lbs/day 1/month 1/6 months C .010 mg/1 Copper monitor only mg/1 lbs/day 1/month 1/6 months C .010 mg/1 Cyanide monitor only mg/1 lbs/day 1/month 1/6 months G .010 mg/1 Lead monitor only mg/1 lbs/day 1/month 1/6 months C .005 mg/1 Mercury monitor only mg/1 lbs/day 1/month 1/6 months C .0002 mg/1 Nickel monitor only mg/1 lbs/day 1/month 1/6 months C .010 mg,/1 Zinc monitor only mg/1 lbs/day 1/month 1/6 months C .010 mg/1 Oil &Grease monitor only mg/1 lbs/day 1/month 1/6 months G 5 mg/1 1 Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s)notes: 2 1/month shall be 1 sampling event consisting of one day every month. IUP,PART I,Page: 5 *The flow meter totalizer shall be recorded each day of discharge with the data submitted as required in PART II(2). IUP, Part I, Section F: Effective Date:July 1,2021 Receiving POTW name=>City of Monroe IU name=>Glenmark Pharm.Inc. USA Effluent Limits and Monitoring Requirements Receiving POTW NPDES #=>NC0024333 IUP#=> CM-33 Effective date for these Limits=7/1/21 Pipe#_> 01 The permittee may discharge from this specific pipe Expiration date for these Limits=> 6/30/24 40 CFR#=>439.47 number according to these specific dates, effluent if not applicable put N/A limits, and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Regulated Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Acetone 20.7 8.2 mg/1 1/month2 1/6 months G 20 ug/1 n-Amyl 20.7 8.2 mg/1 1/month 1/6 months G 5 ug/1 acetate Ethyl acetate 20.7 8.2 mg/1 1/month 1/6 months G 10 ug/1 Isopropyl 20.7 8.2 mg/1 1/month G 10 ug/1 acetate Methylene 3.0 0.7 mg/1 1/month 1/6 months G 5 ug/1 chloride Test procedures for the analysis of pollutants shall conform to regulations published by the United States Environmental Protection Agency (USEPA) pursuant to 40 CFR Part 136 under which such procedures may be required. The categorical regulated parameters must be analyzed using appropriate test methods listed in Table IF of 40 CFR 136.3. If allowed by the Control Authority and/or Municipality, analysis may be performed using an alternative method as long as the method meets the QA/QC requirements of the applicable Table IF method (see 40 CFR 136.4), and the lab has approval from NC DWR Laboratory Certification Unit to use the alternative method for the applicable parameter. Detection levels generated by the chosen method must be low enough to judge compliance with limits contained within Part I, Section F: of this permit. ' Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s)notes: 2 1/month shall be 1 sampling event consisting of one day every month. IUP,PART I,Page: 5A Effective Date:July 1,2021 l IUP, PART I Industrial User (IU) Specific Conditions G) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Monroe Sewer Use Ordinance the following definitions and requirements apply: 1. Sample: Composite m le: a) A composite sample for the monitoring requirements of this IUP,is defined as the automatic or manual collection of a series of grab samples of constant volume, not less than 100 ml,collected at equal time intervals during the entire discharge period on the sampling day. The time interval between grab samples shall be no greater than once per hour,or b) a single,continuous sample collected over a 24 hour period proportional to the rate of flow. Sampling day shall be a typical production,and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP,is defined as a single"dip and take" sample collected at a representative point in the discharge stream over a period of time not exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be representative of the discharge. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading,observation,or measurement. IUP#=>CM-33 Page: 6 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation,Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10.Right of Entry 25. Reports of Changed Conditions 11.Availability of Records 26. Construction of Pretreatment Facilities 12.Duty to Provide Information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and,unless otherwise specified,before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Monroe, postmarked no later than the twentieth day of the month following the month in which the samples were taken. Results based on laboratory analysis shall include the laboratory report. If no discharge occurs during a reporting period(herein defined as each calendar month)in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted under the signatory requirements of Part II, Section 13. Copies of these and all other reports required herein shall be submitted to the City of Monroe to the following address: Pretreatment Coordinator City of Monroe PO Box 69 Monroe,NC 28111 b) If the sampling performed by the permittee indicates a violation,the permittee shall notify the City of Monroe within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Monroe within 30 days after becoming aware of the violation. IUP#=>CM-33 Page: 7 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) c) Laboratory reports shall include the following: 1. sample preparation-type and date(s) and time(s)performed; 2. analysis start dates and times; 3. analyst(s)initials; 4. analytical techniques and methods used; 5. results of the analyses; 6. chain of custody records which contain the following Information a. sampling location; b. date(s)/time(s) sample(s)taken; c. sample type: composite(time,flow or hand)or grab d. container type; e. teflon liner and/or zero headspace,if applicable; f. type of preservative used,if any; g. sample iced upon receipt; h. parameters to be run from that particular bottle; i. individual(s)who performed the sampling and/or field measurements; j. samples relinquished/received by who and when(date&time). In addition,the laboratory performing the analysis shall maintain on file for up to three years after the analysis all laboratory data taken and calculations during the analysis, including dates and times, the analyst performing the work, and the data and calculations from all quality assurance procedures and testing. This data shall be available for inspection by personnel of the City of Monroe upon request. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. The laboratory shall be certified by the State of North Carolina for each specific test parameter on which their results are reported. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible enforcement action; for Permit termination, revocation, and reissuance, or modification; or denial of a Permit renewal application. IUP#=>CM-33 Page: 8 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation,Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Monroe. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17.Treatment facilities shall be as diagrammed in Figure 2. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the City of Monroe sewer system or the surface waters of the State of North Carolina. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous Waste" as defined under the Federal Resource Conservation and Recovery Act. the permittee shall maintain records of disposal of these substances for a minimum of three years. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Such evidence shall include operating logs properly signed,or other relevant evidence that: 1. An upset occurred and that the permittee can identify the cause(s)of the upset; 2. The permittee facility was at the time being properly operated; and 3. the permittee submitted notice of the upset as required in Part II,Section 30,of this permit 4. The permittee complied with any remedial measures required under Part II, Section 5,of this permit IUP#=>CM-33 Page: 9 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment and Natural Resources, Division of Water Quality, the Regional Administrator of the Environmental Protection Agency,the City of Monroe,and/or their authorized representative, upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information,including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Monroe. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Water Resources or his/her designees,within a reasonable time,any information which the Director,his/her designee,or the Division of Water Quality may request to determine compliance with this permit. The permittee shall also furnish,upon request, copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be accompanied by the following certification by the Authorized Representative: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for IUP#=>CM-33 Page:10 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) gathering the information,the information submitted is,to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fine or imprisonment for knowing violations. " The Authorized Representative shall be as defined by the City of Monroe Sewer Use Ordinance.If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the City of Monroe Water Resources Director or his/her designee prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the City of Monroe provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law,(NCGS 143-215.6B),under certain circumstances it is a crime to violate terms, conditions,or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. IUP#=>CM-33 Page:!! Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) The City of Monroe enforcement response will be in accordance with an Enforcement Response Plan approved by the North Carolina Division of Water Quality and on file in the office of the Pretreatment Coordinator 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal,State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid,the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification,Revocation,Termination This permit may be modified, revoked and reissued or terminated with cause in accordance with the requirements of the City of Monroe Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 120 days prior to its expiration date. The permittee is not authorized to discharge after the expiration date of this permit if this re-application deadline has not been met. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. IUP#=>CM-33 Page:12 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) 25. Reports of Changed Conditions The permittee shall give notice to the City of Monroe of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. Such changes,however, do not stay any condition of this permit. If the changes require additions or modifications to pretreatment facilities to comply with this permit, all such modifications shall be approved and constructed before planned changes are made. The permittee shall not begin the changes until receiving written approval from the City of Monroe.Also see PART II,30 below for additional reporting requirements for spill/slug issues. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Monroe and written approval and an Authorization to Construct has been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control for any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations,and shall comply with the prohibitive discharge standards in §52.020 and §52.023 of the City Sewer Use Ordinance except as specifically stated otherwise in this permit. IUP#=>CM-33 Page:13 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) 30. Reports of Potential Problems The permittee shall provide protection from accidential and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the City of Monroe immediately of any changes at its facility affecting the potential for spills and other accidential discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge,or a slug load as defined in the City of Monroe Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the City of Monroe immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in theyshall inform the the Sewer Use Ordinance. If the permittee experiences such a discharge, P -4 2 City of Monroe Pretreatment Coordinator,telephone number(704)282 63 t if no answer,the Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507-8351, if no anwer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093 immediately upon the first awareness of the commencement of the discharge. Leaving a message will not be acceptable until all phone numbers listed above have been attempted. Notification shall include location of the discharge,type of waste, concentration and volume if known and corrective actions taken by the permittee.A written follow-up report thereof shall be filed by the permittee within(5)days,unless waived by the City of Monroe. IUP#=>CM-33 Page:14 Effective Date:July 1,2021 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 1. Slug/Spill Control Plan The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop and update,as required,a written slug/spill plan including procedures for preventing a slug or spill which could cause a violation of the discharge standards of this permit. Any revison of this plan shall be submitted to the City of Monroe no more than 60 days after the change(s) are made. If no changes are made to the spill plan, a written statement to that effect must be submitted to the City of Monroe on or before January 31, throughout the duration of the permit. The plan shall include the following at a minimum: 1) identification of all chemicals,by name,quantity,and storage location which would cause a violation of this permit in the event of a spill and the means at each location to prevent the spill from entering the City sewer system or surface waters of the State of North Carolina. 2) who has the authority to halt production and/or wastewater discharge in the event of a spill or upset condition(include phone numbers) 3) who is responsible for implementation and updating of the plan 4) the personnel that should be familiar with the plan 5) the person(s) responsible for notifying the City of Monroe immediately upon discovery of a problem affecting the characteristics of the wastewater 2. Flow Measurement 1. The Permittee shall provide and operate monitoring facilities for the inspection, sampling and flow measurement of the permittee's process wastewater discharges. 2. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved engineering and scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 5% from true discharge rates throughout the range of expected discharge volumes. 3. The approved wastewater meter shall be installed,maintained, and calibrated once every six months. 4. The wastewater meter must have a non-resettable mechanical totalizer that reads in gallons. IUP#=>CM-33 Page:15 Effective Date:July 1,2021 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 5. Flow monitoring equipment and sampling point should be located in an area accessible to the City of Monroe personnel without prior notification. The City of Monroe must be supplied with any keys and/or other tools necessary to perform the aforementioned. 6. There shall be no by-pass capability of the wastewater metering devices or the sampling point. 7. The permittee shall maintain flow, maintenance, and calibration records for a minimum of three years. 8. In the event of temporary unintentional failure of the flow meter,the permittee shall notify the Pretreatment Coordinator as soon as possible,but in no case beyond 24 hours after first becoming aware of the failure. Repair shall be under taken as quickly as possible. 3. High Strength Surcharges Notwithstanding any concentrations permitted for total suspended solids, 5 day BOD or nitrogen ammonia stated in Part I, Section F of the Permit,the permittee shall be responsible for the payment of high strength surcharges at rates that may be established in the future by the Monroe City Council. 4. Special Reopener The City of Monroe reserves the right to reopen and modify/change limits and or sampling frequency as deemed necessary. 5. Sludge Management Plan Within sixty days of the effective date of this Industrial User Permit,the permittee shall submit a sludge management plan to the City of Monroe. 6. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes,and upon classification of the facility by the Certification Commission,the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge(ORC)of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to,or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A,Chapter 8A.0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A,Chapter 8A.0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. IUP#_>CM-33 Page:16 Effective Date:July 1,2021 r IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe NC0024333 IUP name: IUP Number: Glenmark Pharmaceuticals Inc.USA CM-33 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1, 2021 01 IUP expiration date: IUP 40 CFR#,if applicable: June 30,2024 439.47 B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form (see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form (see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE #1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not result in an Over Allocation situation for any pollutants. 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were used(attach calculations) Were not used X The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. 40 CFR 439.47 Acetone,n-Amyl acetate, Ethyl acetate, Isopropyl acetate,Methylene chloride RATIONALE#3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. RATIONALE #3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not result in over allocations. 2 IUP Synopsis RATIONALE #4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 1 Avg SIU lbs/day 5% MAHL, lbs/day Q RATIONALE#5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). 3 SIU INSPECTION FORM Name Of Industry: Ci ten . .a USil IUP# G M- '3 3 Address Of Industry: 4141 GO d n,;(14 PJ IUP Expiration Date: Marc NC- LLr1Ic (D-3C)-al Industry Representatives: Title i .s. K r`'� h�" G—i4 e- Mrs f. r�ai� Y s ;r S 5p evt's,r P TW Represelt tives: Title s -er Ccx.-)1rc). Date Of Inspection: i C)— Time Of Inspection: / (040 am/pm d a 3 C Purpose of Inspection: Annual ✓ Other(Describe) POTW to which IU discharges C;.$y NPDES# NC 0 0a 4 33 3 Is SIU currently in SNC? If yes,for what? A c.e+o r 2 Sot_ .ec,I.ecii IrJ-20-2.Q PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES/ 1 ckr f>rJ by P j) Raw materials used YES/ Manufacturing processes YES/ O Categorical,if applicable YES/ ail 9-I 3C'1 L17 Production rate Yy.4/ "• Xn +t ,4i n C +(*1 t S e Number of employees Ash q_sy NO S C.} Number of shifts 11117W/NO c Fix pf fan r"v c her- 4`qr 20 1,, 5 Comments: PART II - PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A- PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? ES/NO Where do they go? 2. Are production areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? YES/NO Comments: 3. Are there floor drains in the storage area? ES NO Where do they go? P 7- 4. Are storage tanks and areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? CS/NO Comments: 5. Are process and storage tanks and pipes labeled? CO NO 6. How are off-spec raw materials,and products disposed of'? tie J`"t eZ 11"0-1- 7. When is the production area cleaned? r r)i 1 1, 8. Is the wastewater from cleaning the production area discharged to the POTW? 6.4/Nq (� 9. What non-process wastewaters are discharged to POTW? orre4% '.13, K S Comments: Title: SIU lnpsection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1yc�U/tii✓ 1. Does operator seem knowledgable about the system? NO Comments: 0,-,,, .I U u 2. Are all units operational? /NO 3. How often does operator/maintenance on check system? 4. Is there an operator for each shift? 4W/NO 5. How and when is sludge disposed of? no ..i1 vc),5.e.. 6. Is there a schedule for preventative maintenance? �YESJ NO JU; y d`-'2z-S Comments: (j1aLvvra/v,.�9^ atfir"M5/ PART II- Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? tES>/NO If yes,name of lab. ?C.(---- 2. If industry completes s mpling,ask the industry representative to describe sampling procedures. - 1 Comments: c 0•+ery �d A,1' a C)O ?Mk 5 3. Is flow measurement equipment operational? EE/NO Comments: kc� 0� �.l�r co( 4. Is there a calibration log for the flow meter? /NO Comments: Comments: lnll It Lc'tt Ere; Le f7 \ Pr') f 9 r-'l L\ PART III- EXIT INTERVIEW Review monitoring records an er SIU records required by IUP. 1. Are files well organized? ES NO Comments: OES 2. Are sample collection/chain-of-custody forms filled out'properly? NO Comments: . 3. Do results in files agree with reports sent to POTW? ;.l;;�J/NO Comments: 4. Who has authority to shut down producyt�ion should a spill or slug discharge occur? 6(-4-.5 MSC. 5. How does SIU info j employees of whom to call at POTW in case of spill/slug? C01/ list If slug/spill plan is already required by P S review procedures. 6. Is SIU implementing slug/spill plan? NO Comments: Comments:'w Al, -4 C)-(-2 5(CC INSPECTION RESULTS Slug/Spill Control Plan Needed? 41 /NO Comments,Required Or Recommended Actions: Signature Of Inspector(s) OVA.,<; 0\06Q.,-1 O-L-' Date: I 0 —2 8"2-0 Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2 i(`--(--GI of 15—c t\ V-sr.. COVER PAGE Company Name:Glenmark Pharmaceuticals Inc.USA Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations, company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements,monitoring,record keeping,and data David Greeley management.. Stine Knight(Also designated as an authorized representative in official dealings with the Sewer Authority and/or the City) Title Years with firm Title Years with firm 1 Executive Director&Site Head 2.5 EHS Manager <1 Phone# Fax# Phone# Fax# 704-218-2637 Office:704-218-2721 Mobile:551-264-3815 Physical street address of facility Official mailing address,if different. Note if same. 4147 Goldmine Road 4147 Goldmine Road City State Zip City State Zip Monroe NC 28110 Monroe NC 28110 The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit(IUP) for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance, Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false formatio including the poss'bility of fine and/or imprisonment for knowing violations. . . c. ,...... /2 ,C-e4 20Z4 Signature of Authorized Representativ Date listed above (seal if applicable) Title: IU Wastewater Survey & Permit Application File name: S:\EHS Master Folder\Waste Water Industrial User Permit CM-33\Permit\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 1 of 24 1. Provide a brief narrative description of the type of business, manufacturing processes, or service activities your firm conducts at this site. Manufacturing of pharmaceutical products. The facility is operating for research and development and commercial manufacturing of products for sale. 2. List the primary products produced at this facility: Generic pharmaceuticals 3. List raw materials and process additives used: Process unit operations use ethanol, isopropyl alcohol, methanol, methylene chloride, acetone, water, and generic active pharmaceutical ingredients. 4. Are biocides added to any water discharged to the POTW, if yes describe: Yes No X 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. There are 3 shifts that operate 5 days a week with 30-40 people per shift. lst shift: Primary operations include manufacturing process, filling, and packaging of product 2nd and 3rd shift: Primary operations include cleaning and machine set up 6. Production process is: Check, if all continuous Check, if all batch X If both please enter, % continuous = % % Batch= Title: IU Wastewater Survey & Pennit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\93OBSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 2 of 25 7. Does production vary significantly(+- 20 %)by season. Describe. Yes No X 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes, please describe. Yes X No Glenmark is currently in the testing phase with limited commercial products. Higher volume is expected as more products are approved for commercial production. 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. HAZ—MAT Environmental Services, Inc. 221 Dalton Avenue Charlotte,NC 28206 (704)332-5600 Jan- Feb- Mar- Apr- T May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Hazardous Waste 20 20 20 20 20 20 20 20 20 20 20 20 US DOT Description Weight(pounds) U N 1090 665 U N 1155 30 UN1219 638 UN1805 8 UN1992 500 UN1993 14,497 6,140 3,110 10,400 UN2014 5 UN2920 460 UN2922 25 UN2924 10 25 Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\93OBSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 3 of 25 Jan- Feb- Mar- Apr- May- Jun- Jul- Aug- Sep- Oct- Nov- Dec- Hazardous Waste 20 20 20 20 20 20 20 20 20 20 20 20 US DOT Description Weight(pounds) U N 3082 61 UN3098 31 10 UN3149 100 UN3175 478 75 UN3176 20 UN3264 10 UN3265 8 UN3266 48 50 UN3077 10 Additionally,HAZ-MAT also disposes of our non-hazardous wastes that are disposed of outside of normal trash cans/dumpsters. 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. All reports on file with the City of Monroe. 11. Attach sketch or schematic showing sampling points and all connections to the sewer. Sketch/schematic showing sampling points and all connections to the sewer on file with the City of Monroe. 12. Complete the Wastewater Pollutants Checklist attached to this Survey. See attachment. Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 4 of 25 13. Do you have, or have you ever applied for,been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes,list all other NPDES permits,permit numbers,dates, and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name Yes If yes: Permit,#,date,applicant name No X 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes,list all other IUP permits,permit numbers,dates, and names used to apply for them. If yes: Permit,#,date,applicant name X CM-33 Effective October 9,2020;Expiration Date June 30,2021 for Glenmark Pharmaceuticals Inc. Yes USA If yes: Permit,#,date,applicant name No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater,general,Non-Discharge, septic tank,etc.). If yes,list all other permits, permit numbers, dates, and names used to apply for them. If yes: Permit type,#,date,applicant name X Air Quality Permit No.10619R01 Effective April 16,2020;Expiration Date July 31,2027 for Glenmark Yes Pharmaceuticals Inc.USA;Facility ID 9000227 If yes: Permit type,#,date,applicant name RCRA Generator ID Number NCR000167205 NO If yes: Permit type,#,date,applicant name 16. Is a Spill Prevention Control and Countermeasure(SPCC)Plan prepared for this facility? Yes X No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes X SpilUSlug Control Plan on file with the City of Monroe. No Title: (U Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\1NetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 5 of 25 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. Yes No X 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes X #of Tanks 1 No Rental emergency generator internal diesel storage tank. Located on a spill containment pallet. Total volume 370 gallons. Rental diesel storage tank for rental emergency generator. Double walled containment around storage tank. Total Volume 1,480 gallons. Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\93OBS150\1WS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 6 of 25 Industrial User Wastewater Survey & Permit Application PART II, Water Supply, Use, & Disposal Worksheet: Water Used for: Water Avg. Max. M E Disposal Method(s) Avg. Max. M E gal/day gal/day e st gal/day gal/day e st Source(s) a i a i s m s m u at u a ✓ e r t e d e e d d d (see Source List below) (see Disposal List below) 1. Process water City/Public supply 500 1'000 X Sanitary sewer,with 500 1,000 X pretreatment 2. Washdown water City/Public supply 2,500 4,000 X Sanitary sewer,with 2,500 4,000 X pretreatment 3. Water into product City/Public supply 500 1,000 x Water into Product 500 1,000 X 4. Air Quality Permitted units City/Public supply __ __ Waste Hauler(HAZ- MAT) __ __ 5. Domestic-toilets,drinking, cafe City/Public supply 1 500 2,000 X Sanitary sewer,without 1,500 2,000 X ' pretreatment 6. Cooling water,Process NON-Contact City/Public supply _- -- Recirculates within system,no disposal -- -- 7. Boiler/Cooling tower blowdown City/Public supply 5 000 10,000 X Sanitary sewer,without 5,000 10,000 X ' pretreatment 8. Cooling water,HVAC City/Public supply -- -- Recirculates within system,no disposal -- -- 9. Other: Totals => 10,000 18,000 Totals=> 10,000 18,000 Typical Water Sources: Possible Water Disposal Methods 1. City/Public supply 1. Sanitary sewer, with pretreatment 2. Private wells, 2. Sanitary sewer,without pretreatment drinking 3. Groundwater remediation wells 3. Storm sewer 4. Private ponds 4. Surface waters of NC 5. Surface waters of NC,please identify 5. Evaporation Title: N Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 7 of 25 6. Include others if applicable 6. Land applied 7. To groundwater 8. Septic Tank 9. Waste Haulers(identify) 10. Water into Product 11. Include others,if applicable Title: N Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\93OBSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 8 of 25 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present, and describe. No pretreatment facilities=> 1. Flow equalization Aerated equalization=> NON-Aerated equalization=> X Total volume of equalization (gal.) => 10,270 2. Activated Carbon Yes No X Describe any, if present. 3. Activated Sludge Yes No X 4. Air Stripping Yes No X 5. Centrifugation Yes No X 6. Chemical Precipitation Yes No X 7. Chlorination Yes No X 8. Cyanide Destruction Yes No X 9. Cyclone Yes No X 10. Dissolved Air Floatation Yes No X 11. Filtration Yes No X 12. Flocculation Yes No X 13. Grease Trap Yes No X 14. Grit Removal Yes No X 15. Ion Exchange Yes No X 16. Neutralize,pH adjust Yes X No Details on file with the City of Monroe. 17. Other Biological Treatment Yes No X 18. Ozonation Yes No X 19. Reverse Osmosis Yes No X 20. Screening Yes No X 21. Sedimentation Yes No X 22. Septic Tank Yes No X 23. Silver Recovery Yes No X 24. Solvent Separation Yes No X 25. Spill protection Yes X No Chemicals are stored on spill pallets. A diked wall is also provided around the point of compliance to ensure that spills within the room do not make it to the POTW. Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\93OBSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 9 of 25 26. Heat Exchanger and Chiller Yes X No Details on file with City of Monroe from 31Mar2O21 Request for Authorization to Construct. These heat exchangers will be used to treat the water prior to entry in to the pH neutralization unit. List any others. Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\93OBSI50\1WS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 10 of 25 PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date 2016 2. List all Standard Industrial Classification (SIC) codes for your facility. These may be found on State Unemployment forms, tax forms, accounting records, or from the Chamber of Commerce. 2834 3. Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CFR)? If yes, give complete 40 CFR number=> No X 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes No X Title: IU Wastewater Survey & Pennit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 11 of 25 PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: Check 40 Industrial Activity Check 40 Industrial Activity below CFR# below CFR# 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg. 471 Nonferrous Metal,Form&Powders 408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics, 411 Cement Manufacturing &Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical,electronic components 419 Petroleum Refining 413 Electroplating X 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap&Detergent Manufacturing 454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning&Finishing Others Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BS150\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 12 of 25 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Acid Extractable Organics 2-Chlorophenol 34586 X X 2,4-Dichlorophenol 34601 X X 2,4-Dimethylphenol 34606 X X 2,4-Dinitrophenol 34616 X X 2-Methyl-4,6-dinitrophenol 34657 X X 4-Chloro-3-methylphenol 34452 X X 2-Nitrophenol 34591 X X 4-Nitrophenol 34646 X X Pentachlorophenol 39032 X X Phenol 34694 X X 2,4,6-Trichlorophenol 34621 X X Base Neutral Organics 1,2,4-Trichlorobenzene 34551 X X 1,2-Dichlorobenzene 34536 X X 1,2-Diphenylhydrazine 34346 X X 1,3-Dichlorobenzene 34566 X X 1,4-Dichlorobenzene 34571 X X 2,4-Dinitrotoluene 34611 X X 2,6-Dinitrotoluene 34626 X X 2-Chloronaphthalene 34581 X X 3,3-Dichlorobenzidine 34631 X X 4-Bromophenyl phenyl ether 34636 X X 4-Chlorophenyl phenyl ether 34641 X X Acenaphthene 03405 X X Acenaphthylene 34200 X X Anthracene 34220 X X Benzidine 39120 X X Benzo(a)anthracene 34526 X X Benzo(a)pyrene 34247 X X Benzo(b) fluoranthene 34230 X X Benzo(ghi)perylene 34521 X X Benzo(k) fluoranthene 34242 X X Bis(2-chloroethoxy)methane 34278 X X Bis(2-chloroethyl)ether 34273 X X Bis(2-chloroisopropyl) ether 34283 X X Bis(2-ethylhexyl)phthalate 39100 X X Butyl benzyl phthalate 34292 X X Chrysene 34320 X X Di-n-butyl phthalate 39110 X X Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 13 of 25 Wastewater Pollutant Checklist Chemical Name EPA ' Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 X X Dibenzo (a,h) anthracene 34556 X X Diethyl phthalate 34336 X X Dimethyl phthalate 34341 X X Fluoranthene 34376 X X Fluorene 34381 X X Hexachlorobenzene 39700 X X Hexachlorobutadiene 34391 X X Hexachlorocyclopentadiene 34386 X X Hexachloroethane 34396 X X Indeno(1,2,3-cd)pyrene 34403 X X Isophorone 34408 X X N-nitroso-di-n-propylamine 34428 X X N-nitrosodimethylamine 34438 X X N-nitrosodiphenylamine 34433 X X Naphthalene 34696 X X Nitrobenzene 34447 X X Phenanthrene 34461 X X Pyrene 34469 X X Metals Aluminum 01104 X X Antimony 01097 X X Arsenic 01002 X X Beryllium 01012 X X Cadmium 01027 X X Less than detection limit value Chromium 01034 X X 0.034 Copper 01042 X X 0.47 Lead 01051 X X 0.0038 Mercury 71900 X X 0.025 Molybdenum 01062 X X Nickel 01067 X X 0.022 Selenium 01147 X X Silver 01077 X X Thalium 00982 X X Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 14 of 25 Zinc 01092 x X 0.017 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, if Code Facility Facility Discharge Discharge Known (mg/1) Other Inorganics anics Barium 01007 - X X Chloride 00940 X X Cyanide 00720 X X Less than detection limit value Fluoride 00951 X X Purgeable Volatile Organics 1 1 1-Trichloroethane 34506 X X 1,1,2,2-Tetrachloroethane 34516 X X 1,1,2-Trichloroethane 34511 X X 1,1-Dichloroethane 34496 X X 1,1-Dichloroethylene 34501 X X 1,2-Dichloroethane 34531 X X 1,2-Dichloropropane 34541 X X 2-Chloroethyl vinyl ether 34576 X X Acrolein 34210 X X Acrylonitrile 34215 X X Benzene 34030 X X Bromodichloromethane 32101 X X Bromoform 32104 X X Bromomethane 34413 X X Carbon tetrachloride 32102 X X Chlorobenzene 34301 X X Chloroethane 34311 X X Chloroform 32106 x X Chloromethane 34418 X X cis 1,3-Dichloropropene 34704 X X Dibromochloromethane 32105 X X Ethylbenzene 34371 X X Methylene chloride 34423 X X Less than detection limit value Tetrachloroethylene 34475 X X Toluene 34010 X X trans 1,3-Dichloropropene 34699 X X trans-1,2-Dichloroethylene 34546 X X Trichloroethylene 39180 X X Trichlorofluoromethane 34488 X X Vinyl chloride 39175 X X Others Xylene X X Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 15 of 25 Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\93OBSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 16 of 25 Data Summary Form - Excluding per Kevin Keesler. On file with the City of Monroe. <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe# BOD TSS Ammonia Lab => Laboratory performing analysis=> MDL=> Laboratory Method Detection Limits=> Notes=> Notes=> Q = Flow Sample Date Notes about Sample M= Metered Conc. Results Conc. Results Conc. Results ID, or Sample E= Estimated from Lab from Lab from Lab Count Collected mgd gal/day <? mg/1 <? mg/1 <? mg/1 1 2 3 4 5 6 7 8 9 10 11 12 etc TNS => Total number of samples => Max. value=> Maximum data value(mg/1) => Avg. (use 1/2 BDL)=> Avg. data value, Include BDL values as 1/2 detection limit=> Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesleAAppData\Loca1\Microsoft\Windows\INetCache\Content.0utlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 17 of 25 Data Summary Form - Excluding per Kevin Keesler. On file with the City of Monroe. <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe# Arsenic Copper Chromium Cadmium COD Copper Lab => MDL => Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 2 3 4 5 6 7 8 9 10 11 12 etc TNS => Max. Value=> Avg. (use l/2 BDL) => Title: N Wastewater Survey & Permit Application File name: C:\Users kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 18 of 25 Data Summary Form - Excluding per Kevin Keesler. On file with the City of Monroe. <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe # Cyanide Lead Mercury Nickel Silver Zinc Lab => MDL=> Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/I 1 2 3 4 5 6 7 8 9 10 11 12 etc TNS => Max. Value => Avg. (use1/2 BDL) _> Title: IU Wastewater Survey & Permit Application File name: C:\User;\kkeesler\AppData\Local\Microsoft\Windows\1NetCache\Content.Outlook\93OBS150\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 19 of 25 Data Summary Form City of Monroe <= Receiving POTW NC0024333 <= Receiving NPDES # Pipe 001 <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe# Acetone Other Other Other Other Other Lab => MDL=> Notes=> Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 01/01/2020 15 2 02/21/2020 27 3 03/06/2020 34 4 03/11/2020 6.5 5 03/17/2020 17 6 03/17/2020 17 7 03/17/2020 16 8 03/17/2020 16 9 03/17/2020 16 10 03/17/2020 14 11 04/02/2020 14 12 04/08/2020 7.5 13 04/15/2020 8.3 14 04/22/2020 10 15 04/29/2020 19 16 05/06/2020 17 17 05/15/2020 0.89 18 05/18/2020 6.2 Title: N Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 20 of 25 19 05/19/2020 3.8 20 05/20/2020 14 21 05/21/2020 2.6 22 05/22/2020 0.13 23 05/23/2020 1.7 24 05/24/2020 0.26 25 05/25/2020 0.062 26 05/27/2020 4.4 27 05/29/2020 0.4 28 05/30/2020 19 29 06/01/2020 2.5 30 06/02/2020 2.5 31 06/03/2020 10 32 06/04/2020 7.6 33 06/06/2020 3.7 34 06/07/2020 2.7 35 06/08/2020 23 36 06/09/2020 3.9 37 06/10/2020 3 1 38 06/11/2020 3.5 39 06/12/2020 4.4 40 06/17/2020 16 41 06/24/2020 2.2 42 07/01/2020 8.3 43 07/08/2020 4.8 44 07/15/2020 3.9 45 07/22/2020 7.8 46 07/29/2020 13 47 08/03/2020 5.5 48 08/04/2020 6.1 49 08/05/2020 6.4 50 08/05/2020 4.7 51 08/12/2020 9 52 08/13/2020 2.7 53 08/14/2020 2.4 54 08/17/2020 0.16 Title: ICJ Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 21 of 25 55 08/18/2020 0.61 56 08/19/2020 5.9 57 08/20/2020 28 58 08/21/2020 6.4 59 08/22/2020 12 60 08/23/2020 0.32 61 08/24/2020 4.1 62 08/25/2020 11 63 08/26/2020 4.3 64 08/27/2020 9.5 65 08/31/2020 0.64 66 08/31/2020 6 67 09/01/2020 5.7 68 09/02/2020 3.8 69 09/03/2020 3.3 70 09/04/2020 16 71 09/06/2020 0.77 72 09/08/2020 0.65 73 09/08/2020 3.1 74 09/09/2020 7.6 75 09/10/2020 3.7 76 09/11/2020 3.7 77 09/14/2020 0.092 78 09/15/2020 3.9 79 09/16/2020 4.3 80 09/23/2020 7.1 81 09/24/2020 9.4 83 09/28/2020 0.21 84 09/29/2020 8.7 85 09/30/2020 3 86 10/07/2020 20 _ 87 10/14/2020 5 88 10/16/2020 1.4 89 10/19/2020 5.9 90 10/28/2020 19 91 10/29/2020 18 Title: RI Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 22 of 25 92 10/30/2020 8.4 93 10/31/2020 44 94 11/01/2020 27 95 11/02/2020 5.9 96 11/03/2020 15 97 11/04/2020 9.5 98 11/04/2020 7.9 99 11/05/2020 12 100 11/06/2020 7.4 101 11/07/2020 9.6 102 11/08/2020 0.11 103 11/09/2020 0.077 104 11/16/2020 0.068 105 11/25/2020 0.76 106 12/02/2020 8.1 TNS => 106 Max. Value=> 44 Avg. (usel/2 BDL) => 8.25 Title: IU Wastewater Survey & Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\93OBSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 23 of 25 Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description X W 13 Improved maintenance scheduling recordkeeping, or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers X W 19 Other changes in operating practices (explain briefly in comments) X W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments) W31 Improved storage or stacking procedures W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves W34 Installed secondary containment X W35 Installed vapor recovery systems X W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention(explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments) W51 Instituted recirculation within a process Title: IU Wastewater Survey&Permit Application File name: C:\Users\kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\93OBSI50\IWS long form City of Monroe- 2021 Renewal Application.docx Revision date: 12/30/97 Page 24 of 18 1 Current Projected Code Description W52 Modified equipment, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers X W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) X W61 Changed to aqueous cleaners ( from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units X W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation (explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing(explain briefly in comments) W81 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments) W99 Other(specify in comments ) Comments (Please list corresponding code) Title: IU Wastewater Survey & Permit Application File name: C:\Users'kkeesler\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\930BSI50\IWS long form City of Monroe-2021 Renewal Application.docx Revision date: 12/30/97 Page 25 of 25 31 March 2021 o Mr. Kevin Keesler GlEnma�k Pretreatment Coordinator City of Monroe, North Carolina A IICW %.ay for ., uc world PO Box 69 Monroe, NC 28111 kkeesler@monroenc.org Office: 704-282-4632 Fax: 704-283-2820 Dear Mr. Keesler: Please see below for Authorization to Construct request. Glenmark plans to reconfigure the existing wastewater neutralization system in order to address our ongoing acetone compliance ante challenges.We plan to remove the existing rental air stripping(ozone generator) unit and add a new hot water system. In the new hot water system,wastewater will be routed from the in-ground sump through a strainer into an existing 10,000 gallon plastic tank that will act as a holding tank.This tank is existing on site,but has never been used. From this tank,the water will be pumped through 2 heat exchangers to heat the water.The first is an economizing heat exchanger and a second heat exchanger utilizes steam.After the heat exchangers,the wastewater will enter a new jacketed vessel which is vented to the roof. From the jacketed vessel,the heated water will be pumped through 2 heat exchangers to cool the water.The first is the economizing heat exchanger and the second heat exchanger utilizes chilled water. From here,the wastewater will enter the existing equalization and pH neutralization skid. Please find attached drawings of these changes. Respectfully, '"V t Stine Knight EH&S Manager Office: 704-218-2721 Mobile: 551-264-3815 Stine.Knight@glenmarkpharma.com Glenmark Pharmaceuticals Inc.,USA 14147 Goldmine Road, Monroe, NC 28110 www.glenmarkpharma.com tr, A IV MI I Z I CI ti + s I 9 I L I a il ..I a. NMI 1/1 S. . •n rrw,.w,..m•re 1396cLo—e 0 macro Nowatouroo IYMOnitl VI FM Sit euso WM .7n•nrr. .....,..u,....I.......n.oea...e,..eap aoro . .ur e, VI'raw Tlq•.r rr WWII maa..a«......n..n.«..wce...e...H...... . mT ICI Il /4 .•., S31 ..,. 1.0s ap —~ b«,r, — SS300Nd NOI1�N�ZII IIf13N 1IV130 0 I, F.......;."" 11 Usk 0\ • 71.4.= 9 ,.. 00 LLttji; L+ 00 00 -0 1 wort 4- . .0 6 ..• i I •2 . — . 1r•/%4auIM a t ®1 1 v) J ` P• I Ir y rl-I 1 .16," rl-p 1� 1.•'i y ism ����\�� Om a — �\M --.9 SS a •ma•.o� ..r/1 >a MO mire nmam>r>o \ I a 1/U .., Ms alAr mlrml IWO n1r ICYs,I4 WI a (� �, ` �`\/\- aV u ..r ww uwn ulMm NOM MAILS w d \^ V\ qq \ a uu ..1 alr nar MN WWI ara w n ` 1 �/' �l inolw •uaroo g r� ,wnxn v1 Q� /yV _\\\ � 37flGSHaS 2NIOd 7YNINNZL a )°- 1 z I C 1 4 + 9 I 9 I c I 2 , \2\( ONv\N y.L : \-'(wo -eck NeW _-. Srte.,\rn - r a 1 6 NOTE 1. TO BE RELOCATED FROM PHASE,EQUIPMENT PLATFORM((n Glenmark Sk- Arli\ USA .1„OO OSINE W \S`��� \\fjc\ raXAoe.cake �\\\ \` tibCA9RErtPP VENT THRU } ROOF $ — �, I f STEAM IN HEADER �----...„, 1 CHILLED WATER INLET HEADER WATER COOLER .,� FROM PHASE 1 EQUIPMENT PLATFORM CHILLED WATER r CHILLED WATER OUTLET HEADER EWHANGER SSOwt f COMPRESSED MR IN HEADER »P 4 + AIR yalap Q{1EDrR191 INLET _ — — — — — Kr, CONTROL PANEL Ta.I ► f 50 PSI f �x 97 AND + MIN TO r-��-� TO M7/l� t1onAGE Ty I^�.508F= �z i em_ tEE NOlE1 10,000 GALLON • -.. � ��__= OVERFLOW + I STORAGE TANK C= f ® e DIMINO t f WATER HEATER C o—= f PUMP CABINET C_ ri RTEA STEAM HEAT C-:__ Q - - I I ~ _C� 1+r7 ®•tiA J o MAP ElOtitq - EOUALIUTKIN 6 D EXCHANG • / PUMP O �°°w +O n TANK �f boor y� y { I'• Z aoo�t ' I Pow'° �• Pm cemylemel ECONOMIZING 1 PRocEssED SEE NOTE 1 W li y � W HEAT EXCHANGER ~ �_ w I I J ALL,ESIW1TED f W I lure-'"'" gl Zan.-a di ' 0•1 POLYPROPYLENE WAN + 'CONDENSATE OunET - TO DRAIN I�}- _ --- ...... .~ I — - - � EOUIPMEHTSKID CONFIDENTIAL 0- TO 0•404.1.PROMMWOOPWARIMatie waanann'weal umr Ameiwwa1•rrr ..e WASTE NEUTRALIZATION `�� MD WASTEWATER NEUTRALIZATION ROOM W.020 YR NO OM 1 flonroc 1 North Carolina April 1, 2021 Ms. Stine Knight Glenmark Pharmaceuticals Inc. USA 4147 Goldmine Rd. Monroe,North Carolina 28110 AUTHORIZATION TO CONSTRUCT PRETREATMENT SYSTEM INDUSRIAL USER PERMIT NUMBER CM-33 Dear Ms. Knight: Based on general review of the information that has been submitted for Glenmark Pharmaceuticals Inc. USA. Authorization is hereby granted for the modification of the wastewater pretreatment system. The modification will include: • Installation of one 10,000 gallon holding tank. • Installation of two heat exchangers and one water chiller. • All associated valves, piping, pumps and appurtenances. This authorization to construct is issued in accordance with PART II 26 of Industrial User Permit CM-33, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in IUP CM-33, and in accordance with the plans submitted for review. A copy of the authorized plans and specifications shall be maintained on file at the facility by the Permittee for the life of the facility. Proper design and construction of these pretreatment facilities, and satisfactory operation to comply with all limits of IUP CM-33, is the ultimate responsibility of Glenmark Pharmaceuticals Inc. USA. In the event that the approved pretreatment system fails to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective actions and notify the City of Monroe. Respectfully, Kevin Keesler Pretreatment Coordinator C: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\Industries\Glenmark Mr. Russell Colbath City of Monroe • PO Box 69 • Monroe,NC 28111-0069 Tel: (704)282-4601 • Pax: (704)283-5764 www.monroenc.org i onroe North Carolina ECEwED y 28 May 2021 R 2 2021 ��N 0 Mr. Micah Abernathy pEQIpwRINP�ES Complex Manager NC+ Pilgrim's Pride Corporation Post Office Box 668 5901 Hwy 74 East Marshville,N.C. 28103 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Abernathy: Please find enclosed herein Industrial User Permit CM-28 authorizing Pilgrim's Pride Corporation, to continue to discharge process wastewater to the City of Monroe sewer system for further treatment at the City of Monroe Wastewater Treatment Plant through June 30, 2024 and specifying the conditions governing this discharge. All Significant Industrial User permits are subject to review and approval by NCDWR Municipal Unit-Pretreatment. Please review this entire permit carefully in order to meet all requirements. Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. (I) Hearings. (1) Initial Adjudicatory Hearings. An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, a permittee/user assessed a civil penalty under § 52.999, or one issued an administrative order under § 52.120 shall have the right to an adjudicatory hearing before a hearing officer designated by the POTW Director upon making written demand, identifying the specific issues to be contested, to the POTW Director within 30 days following receipt of the significant industrial user permit, civil penalty assessment, or administrative order. Unless such written demand is made, within the time specified herein, the action shall be final and binding. The hearing officer shall convene the hearing within 45 days following receipt by the POTW Director of the written demand for such hearing from the applicant and shall make a final decision on the contested permit, penalty, or order within 45 days after the hearing is convened. The POTW Director shall transmit a copy of the hearing officer's decision by registered or certified mail. Should you require additional information please do not hesitate to contact me. Respectfully, Kevin Keesler Pretreatment Coordinator c: WWTP files Mr. Russell Colbath I:\8040 WWTP and Collection\Pretreatment program\Industries\Pilgrim's Pride City of Monroe + PO Box 69 • Monroe,NC 28111-0069 Tel: (704) 282-4601 • Fax: (704) 283-5764 www.monroenc.org City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-28 - N/A IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the City of Monroe Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Industry name,permittee: Pilgrim's Pride Corporation Facility Located at Street Address: 5901 Highway 74 City Marshville State,Zip North Carolina, 28103 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: July 1,2021 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2024 �^ Date Director of Water Resources Page:1 Effective Date July 1,2021 IUP, Part I Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description tion of Discharges es E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A.IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NC0024333 IUP Name: IUP Number: Pilgrim's Pride Corporation CM-28 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2021 01 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30,2024 N/A B.IUP History: Effective Date: Renewal or Modification: Description of modifications. August 15, 1994 Permit Issued December 19, 1994 Industry Name Change December 15, 1995 Permit Issued December 30,1996 Permit Issued December 31, 1999 Permit Extension March 21,2000 Permit Issued; reduced limits for Flow,BOD,TSS, NH3-n; added O&G limit; dropped TTO; changed verbiage of PART III 1);introduced PART III 8). May 1,2001 Industry Name Change Permit modification; sample type for flow;dropped August 1,2001 PART III 8). Permit modification to include Hauled Wastewater November 15,2002 from Pilgrim's Pride Feed Mill; added PART III 8). July 1,2003 Permit issued; Changed list of treatment units; Changed verbiage PART I 1.PART II 17,29 and PART III 6.; Changed reporting of flow; Dropped Cadmium July 1,2006 Permit Renewal; Changed list of treatment units May 1,2007 Permit modification; changed limit and detection limit for cyanide IUP#=>CM-28 Page:2 Effective Date July 1,2021 IUP History Continued: Effective Date: Renewal or Modification: Description of modifications. July 1,2009 Renewal Permit issued; changed PART I B. heading; changed page 6 F) to G); changed PART I C) 2) changed PART I D) 1. description of discharge; changed verbiage in PART I 1., 2., 3.; changed verbiage in PART II 2. a), b), c), 10., 12., 13., 16., 17., 25., 27., 30.; changed verbiage in PART III 2.2., 2.3., 6.; changed PART III 7.;Added PART III 9,10. March 1,2010 Modification Permit modification; changed PART I D) 1; Added PART III 10; Added PART III 11. July 1,2012 Renewal Permit issued. July 1,2015 Renewal Permit issued,changed TSS detection limit. • July 1,2018 Renewal Permit Issued. July 1,2021 Renewal Permit Issued. IUP#=>CM-8 Page:2A Effective Date July 1,2021 IUP, Part I Industrial User (IU) Specific Conditions C)Authorization Statement: 1) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Monroe. 2) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Screening Sedimentation Grit removal Flocculation DAF pH adjust 5.00 million gallons aerated equalization 4.98 million gallons non-aerated equalization 3) The Permittee is hereby authorized to, if required by the City of Monroe and after receiving Authorization to Construct (A to C) from the City of Monroe, construct and operate additional pretreatment units as needed to meet final effluent limitations. D) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe#01,Description of Discharge: Process, washdown, domestic wastewater, Hauled wastewater from the Pilgrim's Pride Feed Mill located at 205 Edgewood Dr. Wingate, NC., First flush of stormwater collection pit(see PART III 10). Pipe#02,Description of Discharge: IUP#=>CM-28 Page:3 Effective Date July 1,2021 IUP, Part I Industrial User (IU) Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. See figures 4A,4B,4C and 4D. IUP#=>CM-28 Page:4 Effective Date July 1,2021 i - 'Date: FEB. 2013 i / • �.wy % J. •! r I !Scale: 1'=100' a r ‘ i k , W Wto _a r�. . _ Zasgg r t #.,, L'3o= 1 WW"1 f 1 . _ -_,_.:___—_,:___,,,,,..;;;-.:.: , __,,,„:, i fin) ... . . S - per. � } i ., . _ i figgeniles DI `ate -'. . . -1 Tr 1-' ,: M s L to;tt _ .y _ .,. � W REHOUSES' ' W N L .. 7 1'S - + INDOOR PILt _.... 3II n Z F--_' r!m� °}' r ,-- i' C �,. s P2 'CONf ING ENT Wia- f d• E Y T +� _ pgp _ 1-'- fix-. , � - r p 2 a.. r IOU A..- F. "L• 5�. ``a _At. _ _. ram; ',, N. .o,.-.� ".,..„- c ` _�' - - i _;. 1.j:i.�r;,r U, = R _._....r 4 e f Eri s i:cs Z., s'4rg* STORMWAS.6 M t ' Q F .. s .. Of 'yI. PUHtP S O s n g TY „_ }� r = n �t ✓ � ic u < 7.: I. v u__ — N Jf- — — Drawing No. R R .HIGHWAY 74 � S: STSOUND U:. of 2 Sheets 1 w __A BE: PPNC01 02': L Wa - DOMESTIC WASTE LIME SLURRY 810 AUGMENTATION (pH ADJUSTMENT) ADDITIVE �4 111 iCi 0 i IPLANT INFLUENT wi��7� / DAF UNIT PH AERATION ADJUSTMENT LAGOON TANK AND (AEROBIC) PRIMARY SECONDARY FLOCCULATION SOLIDS SOLIDS TANK SCREENING SCREENING AIR SUPPLY SOLID/GREASE TO RENDERING COMPANY (TRS) v ti o _ BONED MEAT/FEATHER/BLOOD (AMERICAN PROTEINS, INC.) h 1-1 1\/I l\/r r .. ' Z - COUNTY/CITYTED LUENT TO i \_ \ / \ TRAILER PARKING PAD I h Il FLUME SECONDARY FACULTATIVE PRIMARY FACULTATIVE LAGOON LAGOON t No. 2 No. 1 a 0 H Q 0 n PILGRIMS PRIDE 5901 WEST MARSHVILLE BLVD. '� „, MARSHVILLE, NORTH CAROLINA 28103 piIgn t. PROCESS FLOW DIAGRAM DRAWN BY: JKS CHECKED BY: DRAFT APPROVED BY: DRAFT FIGURE NO.: y DATE: DECEMBER 2017 DWG SCALE: NTS PROJECT NO: 172-208 1 * )ad V3Si0H32MA / 9 d d :tie er.41\11, ti, I �\'30VaO1S -� 3S "" • ?It32id S � `■ a7' III MEW NOIIVLINV$ Z .-. ! • d , \ „V., 11V.Af a3JVnnwao. r. ' I.-V�i _. .. ssw�t asvura vwa Al —71 'i+ HHJL Ili I I H 1 ,,.. MON OV0fINIJit �nt4 f N tv N. 1 8 410100a4011 t Y r dY L ) ---/ 31011111311311113 MU P5 wL LEGEND ° �� /'� ----- - PROPOSED CONTOUR 1: — WEwt i W —II' E I' i S S Z1 O N ..,v..- EXISTING LAGOON0. v a / 1 / \ { «.IR„ g =u OW :.a y tl , E.ISTINc I.,�cN., I. • M�it:$ef€ki , CUR.". 1 O 11 -1 C AERATOR CURTAIN 4` AERATOR ••1I — 5C AERATOR I:..^ •, ia.r,r g Q NERATOR AERATOR w +s - .� F Z E AERATOR : i = O AERATOR p - I • AERATOR 11 11� 11 J i b e g ��� �11 11 a oo i 1 1 11 g / 11 w•-.y 11 GRAPHIC SCALE 1 1 11 NOT FOR CONSTRUCTION. u --- y IEFROM DAF so PRELIMINARY REVIEW ONLY. __.FROfv�RE FRIGERATbR SEO NT SNOW ENGPNEEEPC ON,/za/z,e.sEo 0*INFORMATION FAMED S. i _ TRAILER PARKING PAD oxP�1 PILGMNS v i F5 L\ D IUP,Part I, Section F: Receiving POTW name=>City of Monroe IU name=>Pilgrim's Pride Effluent Limits and Monitoring Requirements Receiving POTW NPDES #_>NC0024333 IUP#_> CM-28 Effective date for these Limits=>7/01/21 Pipe#=> 01 The permittee may discharge from this specific pipe Expiration date for these Limits=> 6/30/24 40 CFR# > N/A number according to these specific dates, effluent if not applicable put N/A limits, and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' Daily Weekly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow .950 MGD MGD Daily* Monthly recorded* BOD mg/1 1980 lbs/day Monthly Monthly C 2.0 mg/1 TSS mg/1 1585 lbs/day Monthly Monthly C 2.5 mg/1 Temperature Deg. C Deg. C pH 6 to 11 Std.Units Std.Units Monthly Monthly Other Parameters, Please list alphabetically Ammonia mg/1 730 lbs/day Monthly Monthly C .5 mg/1 TKN monitor mg/1 monitor lbs/day Monthly Monthly C .5 mg/1 mg/1 lbs/day Cyanide mg/1 .04 lbs/day 1/6 months 1/6 months G .01 mg/1 Oil&Grease 50 mg/1 lbs/day Monthly Monthly G 5 mg/1 mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day ' Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section F.) City of Monroe Sewer Use Ordinance. Definitions and Limits Page(s)notes: * The flow meter totalizer shall be recorded each day of discharge with the data submitted as required in PART II(2). IUP,PART I,Page: 5 Effective Date July 1,2021 IUP, PART I Industrial User (IU) Specific Conditions G) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Monroe Sewer Use Ordinance the following definitions apply: 1. Composite Sample: a) A composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of a series of grab samples of constant volume, not less than 100 ml, collected at equal time intervals during the entire discharge period on the sampling day. The time interval between grab samples shall be no greater than once per hour,or b) A single, continuous sample collected over a 24-hour period proportional to the rate of flow. Sampling day shall be a typical production,and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream over a period of time not exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be representative of the discharge. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading,observation,or measurement. IUP#=>CM-28 Page 6 Effective Date July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation,Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10.Right of Entry 25. Reports of Changed Conditions 11.Availability of Records 26. Construction of Pretreatment Facilities 12.Duty to Provide Information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14.Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Monroe, postmarked no later than the twentieth day of the month following the month in which the samples were taken. Results based on laboratory analysis shall include the laboratory report. If no discharge occurs during a reporting period (herein defined as each calendar month) in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted under the signatory requirements of Part II, Section 13. Copies of these and all other reports required herein shall be submitted to the City of Monroe to the following address: Pretreatment Coordinator City of Monroe PO Box 69 Monroe,NC 28111 b) If the sampling performed by the permittee indicates a violation, the permittee shall notify the City of Monroe within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Monroe within 30 days after becoming aware of the violation. IUP#=>CM-28 Page 7 Effective Date July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) c)Laboratory reports shall include the following: 1. sample preparation-type and date(s) and time(s)performed; 2. analysis start dates and times; 3. analyst(s)initials; 4. analytical techniques and methods used; 5. results of the analyses; 6. chain of custody records which contain the following Information a. sampling location; b. date(s)/time(s) sample(s)taken; c. sample type: composite(time,flow or hand)or grab d. container type; e. teflon liner and/or zero headspace,if applicable; f. type of preservative used,if any; g. sample iced upon receipt; h. parameters to be run from that particular bottle; i. individual(s)who performed the sampling and/or field measurements; j. samples relinquished/received by who and when(date&time). In addition, the laboratory performing the analysis shall maintain on file for up to three years after the analysis all laboratory data taken and calculations during the analysis, including dates and times, the analyst performing the work, and the data and calculations from all quality assurance procedures and testing. This data shall be available for inspection by personnel of the City of Monroe upon request. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. The laboratory shall be certified by the State of North Carolina for each specific test parameter on which their results are reported. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible enforcement action; for Permit termination, revocation, and reissuance, or modification; or denial of a Permit renewal application. IUP#=>CM-28 Page 8 Effective Date July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health,the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation,Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Monroe. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. Treatment facilities shall be as diagrammed in Figure 2. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the City of Monroe sewer system or the surface waters of the State of North Carolina. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous Waste" as defined under the Federal Resource Conservation and Recovery Act. the permittee shall maintain records of disposal of these substances for a minimum of three years. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Such evidence shall include operating logs properly signed,or other relevant evidence that: 1. An upset occurred and that the permittee can identify the cause(s)of the upset; 2. The permittee facility was at the time being properly operated; and 3. The permittee submitted notice of the upset as required in Part II, Section 30, of this permit 4. The permittee complied with any remedial measures required under Part II, Section 5,of this permit IUP#=>CM-28 Page 9 Effective Date July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment and Natural Resources, Division of Water Quality,the Regional Administrator of the Environmental Protection Agency, the City of Monroe, and/or their authorized representative,upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Monroe. As required by the Sewer Use Ordinance, effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Water Resources or his/her designees,within a reasonable time, any information which the Director, his/her designee, or the Division of Water Quality may request to determine compliance with this permit. The permittee shall also furnish,upon request, copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be accompanied by the following certification by the duly authorized representative: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for IUP#=>CM-28 Page 10 Effective Date July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine or imprisonment for knowing violations. " The Authorized Representative shall be as defined by the City of Monroe Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility,or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the City of Monroe Water Resources Director or his/her designee prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the City of Monroe provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. IUP#=>CM-28 Page 11 Effective Date July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) The City of Monroe enforcement response will be in accordance with an Enforcement Response Plan approved by the North Carolina Division of Water Quality and on file in the office of the Pretreatment Coordinator 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification,Revocation,Termination This permit may be modified, revoked and reissued or terminated with cause in accordance with the requirements of the City of Monroe Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 120 days prior to its expiration date. The permittee is not authorized to discharge after the expiration date of this permit if this re-application deadline has not been met. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the City of Monroe of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. Such changes,however,do not stay any IUP#=>CM-28 Page 12 Effective Date July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) condition of this permit. If the changes require additions or modifications to pretreatment facilities to comply with this permit, all such modifications shall be approved and constructed before planned changes are made. The permittee shall not begin the changes until receiving written approval from the City of Monroe. Also see PART II, 30 below for additional reporting requirements for spill/slug issues. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Monroe and written approval and an Authorization to Construct has been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control for any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a) and (b) of the Federal pretreatment regulations, and shall comply with the prohibitive discharge standards in §52.020 and §52.023 of the City Sewer Use Ordinance except as specifically stated otherwise in this permit. 30. Reports of Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the City of Monroe immediately of any changes at its facility affecting the potential for spills and other accidental discharge, discharge of a non-routine, episodic nature, a non-customary batch discharge,or a slug load as defined in the City of Monroe Sewer Use Ordinance. IUP#=>CM-28 Page 13 Effective Date July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) Additionally, the permittee shall notify by telephone the City of Monroe immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge, they shall inform the City of Monroe Pretreatment Coordinator, telephone number (704) 282-4632, if no answer, the Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507- 8351, if no answer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093 immediately upon the first awareness of the commencement of the discharge. Leaving a message will not be acceptable until all phone numbers listed above have been attempted. Notification shall include location of the discharge, type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within (5) days, unless waived by the City of Monroe. IUP#=>CM-28 Page 14 Effective Date July 1,2021 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 1. Slug/Spill Control Plan The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop and update, as required, a written slug/spill plan including procedures for preventing a slug or spill which could cause a violation of the discharge standards of this permit. Any revision of this plan shall be submitted to the City of Monroe no more than 60 days after the change(s) are made. If no changes are made to the plan, a written statement to that effect must be submitted to the City of Monroe on or before January 31, throughout the duration of the permit. The plan shall include the following at a minimum: 1) identification of all chemicals, by name, quantity, and storage location which would cause a violation of this permit in the event of a spill and the means at each location to prevent the spill from entering the City sewer system or surface waters of the State of North Carolina. 2) who has the authority to halt production and/or wastewater discharge in the event of a spill or upset condition(include phone numbers) 3) who is responsible for implementation and updating of the plan 4) the personnel that should be familiar with the plan 5) the person(s) responsible for notifying the City of Monroe immediately upon discovery of a problem affecting the characteristics of the wastewater 2. Flow Measurement 1. The Permittee shall provide and operate monitoring facilities for the inspection, sampling and flow measurement of the permittee's process wastewater discharges. 2. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved engineering and scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 5% from true discharge rates throughout the range of expected discharge volumes. 3. The approved wastewater meter shall be installed, maintained, and calibrated once every six months. 4. The wastewater meter must have a non-resettable mechanical totalizer that reads in gallons. 5. Flow monitoring equipment and sampling point should be located in an area accessible to the City of Monroe personnel without prior notification. IUP#=>CM-28 Page 15 Effective Date July 1,2021 PART III Special Conditions Industrial User Pretreatment Permit (IUP) The City of Monroe must be supplied with any keys and/or other tools necessary to perform the aforementioned. 6. There shall be no by-pass capability of the wastewater metering devices or the sampling point. 7. The permittee shall maintain flow, maintenance, and calibration records for a minimum of three years. 8. In the event of temporary unintentional failure of the flow meter, the permittee shall notify the Pretreatment Coordinator as soon as possible, but in no case beyond 24 hours after first becoming aware of the failure. Repair shall be under taken as quickly as possible. 3. High Strength Surcharges Notwithstanding any concentrations permitted for total suspended solids, 5 day BOD or nitrogen ammonia stated in Part I, Section F of the Permit, the permittee shall be responsible for the payment of high strength surcharges at rates that may be established in the future by the Monroe City Council. 4. Additional Fees or Charges The City of Monroe shall, with the direction from the Director of Water Resources, assess fees or charges to recoup the additional costs incurred by the City of Monroe for any additional sampling, inspections, etc. deemed necessary when the Permittee's discharge may be in an upset or noncompliance condition. 5. Additional Treatment for Algae Control The Permittee shall, upon notice from the City of Monroe, implement additional treatment for algae control coming from the treatment pond system and continue this additional treatment until notification is received from the City of Monroe that the treatment may be halted. 6. Special Reopener The City of Monroe reserves the right to reopen and modify/change limits and or sampling frequency as deemed necessary. IUP#=>CM-28 Page 16 Effective Date July 1,2021 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 7. Sludge Management Plan Within sixty days of the effective date of this Industrial User Permit, the permittee shall submit a sludge management plan to the City of Monroe. 8. Hauled Wastewater from the Pilgrim's Pride Feed Mill The hauled wastewater from the Pilgrim's Pride Feed Mill facility located at 205 Edgewood Drive Wingate,North Carolina shall be logged each time a load of this wastewater is discharged into the pretreatment system at the facility to which this permit is issued. This log shall include the volume of the discharge in gallons and the date and time which the discharge occurs.A copy of this log shall be maintained on file at the permitted facility and a copy shall be included with the monthly reports submitted to the City of Monroe. 9. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A .0202. The ORC of the facilitymust visit the wastewater facilityas required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A .0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. 10. First Flush of Stormwater Pit This permit includes in the description of discharge the first flush of the stormwater collection pits at the Pilgrim's Pride Complex. These stormwater pits shall include an hour meter or meters to record the actual run time of the pump(s). The permittee shall also maintain a daily log to include the hour meter(s) readings, the daily weather to include any rainfall, and time rain started and ended, and the time(s) the stormwater pit pumps were running and stopped. This data shall be submitted as required in PART II (2). Maximum time the stormwater pumps to treatment lagoons shall not exceed 1 hour during any rain event. 11. Maximum Instantaneous Flow Limit In addition to the maximum daily flow limit contained herein, the permittee shall maintain their instantaneous flow discharge rate at less than 725 GPM at all times. IUP#=>CM-28 Page 17 Effective Date July 1,2021 IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe NC0024333 IUP name: IUP Number: Pilgrim's Pride Corporation CM-28 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2021 01 IUP expiration date: IUP 40 CFR#,if applicable: June 30, 2024 B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form (see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form (see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not result in an Over Allocation situation for any pollutants. 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were used(attach calculations) Were not used g The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. RATIONALE#3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. BOD, TSS, Ammonia, Cyanide RATIONALE#3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not result in over allocations. 2 IUP Synopsis RATIONALE#4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale Oil and Grease Prevention of Inhibition or Passthrough RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 Avg SIU lbs/day 5%MAHL, lbs/day RATIONALE#5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). 3 COVER PAGE Company Name: Pilgrim's Pride Corporation, Marshville Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations, company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements,monitoring,record keeping,and data Micah Abernathy management. Stan Hildreth Title Complex Manager Years with firm 1 Title Wastewater Supervisor Years with firm 33 Phone#704 624 4448 Fax# Phone#704 624 4400 Fax# Physical street address of facility Official mailing address,if different. Note if same. 5901 West Marshville Blvd. Marshville, NC 28103 City Marshville State NC Zip 28103 City State Zip The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit(IUP) for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit (IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance,Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and/or imprisonment for knowing violations. Signature of Authorized'Representative '+, Date listed above (seal if applicable) Title: IU Wastewater Survey & Permit Application File name: C:\Users\ychang\Desktop\Revised Final Renewal Application 2021.docx Revision date: 12/30/97 Page 1 of 11 1 Figures 1. Provide a brief narrative description of the type of business, manufacturing processes, or service activities your firm conducts at this site. This facility engages in Poultry Slaughter and Processing 2. List the primary products produced at this facility: Raw Poultry products - cut up,deboned, and ice packed 3. List raw materials and process additives used: Live chickens,sanitation chemicals, pH adjustment chemicals, antimicrobials 4. Are biocides added to any water discharged to the POTW, if yes describe: Biocides are used in the manufacturing process Yes X No 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. The facility typically slaughters and processes 5 days a week(700,000 chickens/week) during 2 shifts with a sanitation period once a day. Production also kills and debones on Saturdays on occasion. SHIFT (Mon-Fri) PRIMARY #of OPERATION EMPLOYEES First(start 5:45am) Slaughter and Process 400 Second (start 3:30pm) Sanitation 40 Third(start 8:45pm) Slaughter and Process 370 6. Production process is: Check, if all continuous X Check, if all batch If both please enter, % continuous = % Batch= 7. Does production vary significantly (+- 20 %) by season. Describe. Yes No X Title: IU Wastewater Survey & Permit Application File name: C:\Users\ychang\Desktop\Revised Final Renewal Application 2021.docx Revision date: 12/30/97 Page 2 of I I 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes, please describe. Yes X It is possible that production could increase or decrease in next 5 years. No 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. Hauler Waste Hauled 1) JBS Carriers, Inc. to PPC's Sumter, SC 4 trailers per day of De-Boned Meat 2) American Protein, Inc., Cumming Division 1-2 trailers per day of Feather and River Valley Ingredients (End User) 1 tanker per day of Blood 4990 Leland Drive, Cumming, GA 30041 Leon Jones (Transportation Co.) 4880 Leland Drive, Cumming, GA 30041 (770)887-6117 3) Denali Water Solutions DAF sludge P.O. Box 306, Yadkinville, NC 27055 336-407-8100 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. The Data Summary Form is attached with reference to all data being on file with the City of Monroe. 11. Attach sketch or schematic showing sampling points and all connections to the sewer. See attached Figures at the end of this application 12. Complete the Wastewater Pollutants Checklist attached to this Survey. See attached Wastewater Pollutants Checklist at the end of this application 13. Do you have, or have you ever applied for, been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes,list all other NPDES permits,permit numbers, dates, and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name NPDES Stormwater Permit COC No. NCG060182 (Eft'11-1-2018,Exp 5- Yes X 31-2021) Issued to Pilgrim's Pride Corp. If yes: Permit,#,date,applicant name No Title: IU Wastewater Survey & Permit Application File name: C:\Users\ychang\Desktop\Revised Final Renewal Application 2021.docx Revision date: 12/30/97 Page 3 of 11 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes,list all other IUP permits,permit numbers,dates, and names used to apply for them. If yes: Permit,#,date,applicant name X City of Monroe Permit No.CM-28 (effective July 1,2018) Yes If yes: Permit,#,date,applicant name No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater,general,Non-Discharge,septic tank,etc.). If yes,list all other permits, permit numbers, dates, and names used to apply for them. If yes: Permit type,#,date,applicant name Yes If yes: Permit type,#,date,applicant name X No If yes: Permit type,#,date,applicant name 16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared for this facility? Yes X No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes X No 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. Yes No X Title: IU Wastewater Survey & Permit Application File name: C:\Users\ychang\Desktop\Revised Final Renewal Application 2021.docx Revision date: 12/30/97 Page 4 of I I 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes X #of Tanks 10 No Note: Procedures for draining any containment devices can be found in the SPCC Plan and SWPPP TANK CONTENTS TANK SIZE, CONTAINMENT TANK LIST GALLONS Ferric Chloride 6,150 Secondar y Anhydrous Ammonia Receiver 100,000 N/A Carbon Dioxide (CO2) 60,000 N/A Diesel Fuel 2,000 Double-Walled No. 2 Fuel Oil 2,000 Double-Walled Gasoline 500 Double-Walled Used Oil 1,000 Secondary DAF Sludge Tank(WWTP) 8,000 N/A Lime Slurry(WWTP) 2,700 N/A Lime Slurry(WWTP) 3,000 N/A Title: IU Wastewater Survey & Permit Application Fie name: C:\Users\ychang\Desktop\Revised Final Renewal Application 2021.docx Revision date: 12/30/97 Page 5 of 11 Industrial User Wastewater Survey & Permit Application PART II, Water Supply, Use, & Disposal Worksheet: Water Used for: Water Avg. Max. MeasEstim Disposal Avg. Max. Me Est gal/day gal/day ured ated gal/day gal/day asu ima Source(s) Method(s) red ted (see Source List below) (see Disposal List below) 1. Process water 1 752,765 X 1 752,765 X 2. Washdown water 1 150,000 X 1 150,000 X 3. Water into product N/A 0 N/A 0 4. Air Quality Permitted units N/A 0 N/A 0 5. Domestic -toilets,drinking, cafe 1 20,000 X 1 20,000 X 6. Cooling water, Process NON-Contact 1 3500 X 1 3500 X 7. Boiler/Cooling tower blowdown 1 15,000 X 1 15,000 X 8. Cooling water,HVAC 1 4,000 X 1 4,000 X 9. Other: Feedmill/Boiler 6 1,500 X 1 1,500 X 10. Contaminated Storm Water 6: Rain Water 2,550 2,550 Trailer Parking Pad 381 X 1 381 X Totals => 949,696 950,000 Totals => 949,696 950,000 Typical Water Sources: Possible Water Disposal Methods 1. City/Public supply 1. Sanitary sewer, with pretreatment 2. Private wells, drinking 2. Sanitary sewer, without pretreatment 3. Groundwater remediation wells 3. Storm sewer 4. Private ponds 4. Surface waters of NC 5. Surface waters of NC, please identify 5. Evaporation 6. Include others if applicable 6. Land applied 7. To groundwater 8. Septic Tank 9. Waste Haulers (identify) 10. Water into Product 11. Include others, if applicable Title: IU Wastewater Survey & Permit Application File name: C:\Users\ychang\Desktop\Revised Final Renewal Application 2021.docx Revision date: 12/30/97 Page 6 of 11 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present, and describe. No pretreatment facilities => l• Flow equalization Aerated equalization => 5 MG NON-Aerated equalization => 4.98 MG Total volume of equalization (million gal.) => 9.98 MG 2. Activated Carbon Yes No X Describe any, if present. 3. Activated Sludge Yes No X 4. Air Stripping Yes No X 5. Centrifugation Yes No X 6. Chemical Precipitation Yes No X 7. Chlorination Yes No X 8. Cyanide Destruction Yes No X 9. Cyclone Yes No X 10. Dissolved Air Floatation Yes X No See attached Process Flow Diagram 1I. Filtration Yes No X 12. Flocculation Yes X No See attached Process Flow Diagram 13. Grease Trap Yes No X 14. Grit Removal Yes X No See attached Process Flow Diagram 15. Ion Exchange Yes No X 16. Neutralize, pH adjust Yes X No See attached Process Flow Diagram 17. Other Biological Treatment Yes X No See attached Process Flow Diagram 18. Ozonation Yes No X 19. Reverse Osmosis Yes No X 20. Screening Yes X No See attached Process Flow Diagram 21. Sedimentation Yes X No See attached Process Flow Diagram 22. Septic Tank Yes No X 23. Silver Recovery Yes No X 24. Solvent Separation Yes No X 25. Spill protection Yes X No List any others. Title: IU Wastewater Survey & Permit Application File name: C:\Users\ychang\Desktop\Revised Final Renewal Application 2021.docx Revision date: 12/30/97 Page 7 of 1 I PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date Prior to 1970 2. List all Standard Industrial Classification (SIC) codes for your facility. These may be found on State Unemployment forms, tax forms, accounting records, or from the Chamber of Commerce. SIC 2015 NAICS 311615 3. Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CFR)? YES If yes, give complete 40 CFR number=> 432 No 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes 432 There are 40 plus processing facilities are owned by No Pilgrim's Pride across the United States; exact locations are available upon request. Title: IU Wastewater Survey & Permit Application File name: C:\Users\ychang\Desktop\Revised Final Renewal Application 2021.docx Revision date: 12/30/97 Page 8 of 11 PART IV CATEGORICAL IN FORMATION: (continued) 5. Check any activities listed below that are performed at your facility: Check F Industrial Activity Check Industrial Activity below CFR# below CFR# 467 Aluminum Forming X 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg. 471 Nonferrous Metal,Form&Powders 408 Canned &preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics, 411 Cement Manufacturing &Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical,electronic components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap&Detergent Manufacturing 454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning&Finishing Others Title: IU Wastewater Survey & Permit Application File name: C:\Users\ychang\Desktop\Revised Final Renewal Application 2021.docx Revision date: 12/30/97 Page 9 of 11 Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description W I Improved maintenance scheduling recordkeeping, or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers W19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments) W31 Improved storage or stacking procedures W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves X W34 Installed secondary containment W35 Installed vapor recovery systems X W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention (explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments) W51 Instituted recirculation within a process Title: IU Wastewater Survey & Permit Application File name: C:\Users\ychang\Desktop\Revised Final Renewal Application 2021.docx Revision date: 12/30/97 Page 10 of 11 Current Projected Code Description W52 Modified equipment, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) W61 Changed to aqueous cleaners ( from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation (explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing (explain briefly in comments) W81 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments) W99 Other (specify in comments ) Comments (Please list corresponding code) W34 and W36—implemented through SPCC Plan and SWPPP Title: IU Wastewater Survey & Permit Application File name: C:\Users\ychang\Desktop\Revised Final Renewal Application 2021.docx Revision date: 12/30/97 Page 11 of 11 Wastewater Pollutant Checklist Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Acid Extractable Organics 2-Chlorophenol 34586 X X 2,4-Dichlorophenol 34601 X X 2,4-Dimethylphenol 34606 X X 2,4-Dinitrophenol 34616 X X 2-Methyl-4,6-dinitrophenol 34657 X X 4-Chloro-3-methylphenol 34452 X X 2-Nitrophenol 34591 X X 4-Nitrophenol 34646 X X Pentachlorophenol 39032 X X Phenol 34694 X X 2,4,6-Trichlorophenol 34621 X X Base Neutral Organics 1,2,4-Trichlorobenzene 34551 X X 1,2-Dichlorobenzene 34536 X X 1,2-Diphenylhydrazine 34346 X X 1,3-Dichlorobenzene 34566 X X l,4-Dichlorobenzene 34571 X X 2,4-Dinitrotoluene 34611 X X 1 2,6-Dinitrotoluene 34626 X X 2-Chloronaphthalene 34581 X X 3,3-Dichlorobenzidine 34631 X X 4-Bromophenyl phenyl ether 34636 X X 4-Chlorophenyl phenyl ether 34641 X X Acenaphthene 03405 X X Acenaphthylene 34200 X X Anthracene 34220 X X Benzidine 39120 X X Benzo (a) anthracene 34526 X X Benzo (a) pyrene 34247 X X Benzo (b) fluoranthene 34230 X X Benzo (ghi) perylene 34521 X X Benzo (k) fluoranthene 34242 X X Bis(2-chloroethoxy) methane 34278 X X Bis(2-chloroethyl) ether 34273 X X Bis(2-chloroisopropyl) ether 34283 X X Bis(2-ethylhexyl)phthalate 39100 X X Butyl benzyl phthalate 34292 X X Chrysene 34320 X X Di-n-butyl phthalate 39110 X X Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/I) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 X X Dibenzo (a,h) anthracene 34556 X X Diethyl phthalate 34336 X X Dimethyl phthalate 34341 X X Fluoranthene 34376 X X Fluorene 34381 X X Hexachlorobenzene 39700 X X Hexachlorobutadiene 34391 X X Hexachlorocyclopentadiene 34386 X X Hexachloroethane 34396 X X Indeno(1,2,3-cd) pyrene 34403 X X Isophorone 34408 X X N-nitroso-di-n-propylamine 34428 X X N-nitrosodimethylamine 34438 X X N-nitrosodiphenylamine 34433 X X Naphthalene 34696 X X Nitrobenzene 34447 X X Phenanthrene 34461 X X Pyrene 34469 X X Metals Aluminum 01104 X X Antimony 01097 X X Arsenic 01002 X X Beryllium 01012 X X Cadmium 01027 X X Chromium 01034 X X Copper 01042 X X Lead 01051 X X Mercury 71900 X X Molybdenum 01062 X X Nickel 01067 X X Selenium 01147 X X Silver 01077 X X Thalium 00982 X X Zinc 01092 X X Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 X X Chloride 00940 X X Cyanide 00720 X X Fluoride 00951 X X Purgeable Volatile Organics 1,1,1-Trichloroethane 34506 X X 1,1,2,2-Tetrachloroethane 34516 X X 1,1,2-Trichloroethane 34511 X X 1,1-Dichloroethane 34496 X X 1,1-Dichloroethylene 34501 X X 1,2-Dichloroethane 34531 X X 1,2-Dichloropropane 34541 X X 2-Chloroethyl vinyl ether 34576 X X Acrolein 34210 X X Acrylonitrile 34215 X X Benzene 34030 X X Bromodichloromethane 32101 X X Bromoform 32104 X X Bromomethane 34413 X X Carbon tetrachloride 32102 X X Chlorobenzene 34301 X X Chloroethane 34311 X X Chloroform 32106 X X Chloromethane 34418 X X cis 1,3-Dichloropropene 34704 X X Dibromochloromethane 32105 X X Ethylbenzene 34371 X X Methylene chloride 34423 X X Tetrachloroethylene 34475 X X Toluene 34010 X X trans 1,3-Dichloropropene 34699 X X trans-1,2-Dichloroethylene 34546 X X Trichloroethylene 39180 X X Trichlorofluoromethane 34488 X X Vinyl chloride 39175 X X Others Xylene X X Detergents, acids, and alkaline X X Cleaners used for sanitation X X L Data Summary Form Data Summary Form City of Monroe <= Receiving POTW City of Monroe <= Receiving NPDES # DATA ON FILE AT CITY OF MONROE Pilgrim's Pride <= Specific Sample Location! Discharge Point 001 i.e., Give IU Name, IUP#, and/or pipe# BOD TSS Ammonia Lab => Laboratory performing analysis => MDL => Laboratory Method Detection Limits => Notes => Notes => Q = Flow Sample Date Notes about Sample M= Metered Conc. Results Conc. Results Conc. Results ID, or Sample E =Estimated from Lab from Lab from Lab Count Collected mgd gal/day <? mg/1 <? mg/1 <? mg/1 1 2 3 4 5 6 7 8 9 10 11 12 etc TNS => Total number of samples => Max. value => Maximum data value (mg/1) => Avg. (use 1/2 BDL) => Avg. data value, Include BDL values as 1/2 detection limit => Data Summary Form City of Monroe <= Receiving POTW City of Monroe <= Receiving NPDES # DATA ON FILE AT CITY OF MONROE Pilgrim's Pride <= Specific Sample Location! Discharge Pride 001 i.e., Give IU Name, IUP#, and/or pipe # Arsenic Copper Chromium Cadmium COD Copper Lab => MDL => Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 2 3 4 5 6 7 8 9 10 11 12 etc TNS => Max. Value => Avg. (use1/2 BDL) => Data Summary Form City of Monroe <= Receiving POTW City of Monroe <= Receiving NPDES # DATA ON FILE AT CITY OF MONROE Pilgrim's Pride <= Specific Sample Location! Discharge Point 001 i.e., Give IU Name, IUP#, and/or pipe# Cyanide Lead Mercury Nickel Silver Zinc Lab => MDL=> Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 2 3 4 5 6 7 8 9 10 11 12 etc TNS => • Max. Value => Avg. (use 1/2 BDL) => Data Summary Form City of Monroe <= Receiving POTW City of Monroe <= Receiving NPDES # DATA ON FILE AT CITY OF MONROE Pilgrim's Pride <= Specific Sample Location! Discharge Point 001 i.e., Give IU Name, IUP#, and/or pipe # Other Other Other Other Other Other Lab => MDL=> Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 2 3 4 5 6 7 8 9 10 11 12 etc TNS => Max. Value => Avg. (use1/2 BDL) => i.,,,, 1 p� N _ t i it,,,--, Itsit i 2A 1 411%. jt iit't(y °. . , . { r i wp SrR� N ` t Le 1 •.'+p�In• „ 1 •a n r,�t y y'.,t��i It•fn( :�i n.'1'gt. a t Wr 1 • '1 s `:=,1d1`A xt`�C 1 T'1 - 4E i% It '. y 11. I t , ? - O - .t9 . I Y e o b 1- i, r, l It SL 1 P .i ,t aa1Y 4 f3. 1 Ca1 1 t�,, t '.. t ' rt. URN 1 b a Ei 4. Eon 1 '' 'rl e� 311 w Z r i''�•� t iw yy}}i4 ..jyt,t'p I'!A��n lei � 1.. 1. J s itrY' ,i ,,, . lA: GN 1 e...I , 1:_ _ c. 1 ' q ,,�, 01 tr L ' 1 ` 1 I 1 1r�r� a I a 9 (, ; 1 1, • v, �. " �. auk>, 7 x s i , ,a l.-- A 1it k' It'�4 a 711��pCi, ;''',711*:',-i:l'it'.1'1.;t2''-;:L1P::''::''::Ir''''''' 1 i :1 1: 4': �i. rtt' , i I r i1t 'll4 `' V\IR ♦ jj\\ l i Wawa it l i� 1 to V T i �i r �� i �1 Iv � ) I wok e :N: L!r ,� ♦ t d Qp t1II 1 J • ;} b t; t �_ .!6�Ca a wog .' ri,it F rlitl c �• • ��....,. 1. � ZO 1 -,f € Qh!t. yA i! ao'F. .�r�r k �l y [ b Zr' v rr �. ! Iky E $ f . ,....� .SITE MA ....� BLACKWELL I ' o 1 • I MARSHVILLE PROCESSING PLANT ! ENGINEERING, ' , t i i z I 5901 HWY 74 EAST 1 566 East Market Street N ' i I ' fj 1 • ; p Harrisonburg, Virgin. 22801 PLC !8 I N I r 1 i I i I I ' MARSHVILLE, NC 28103 i PHONE.(slc)iiz-esss FAX(seo)ut-tea 4' :.-._..i t._�.��v..�__....... __ i E-Mail.BEOB'gdnailLgln»Anp.mm I , II DOMESTIC WASTE t FERRIC CHLORIDE POLYTEC POLYMER #1061 LIME SLURRY BIO AUGMENTATION POLYTEC POLYMER #1519 (pH ADJUSTMENT) ADDITIVE ! i t PLANT INFLUENT00 ru� DAF " i pH ADJUSTMENT TANK AND q PRIMARY SECONDARY FLOCCULATION SOLIDS SOLIDS TANK SCREENING SCREENING S AIR SUPPLY SOLID/GREASE TO RENDERING COMPANY (TRS) / ' _BONED MEAT/FEATHER/BLOOD !$ (AMERICAN PROTEINS, INC.) I TREATED EFFLUENT TO / \ \ v' TRAILER LIVE CPARKNG COOING SHED COUNTY/CITY / I FLUME SECONDARY FACULTATIVE PRIMARY FACULTATIVE LAGOON LAGOON No. 2 No. 1 T O R _I PILGRIM'S PRIDE 5901 WEST MARSHVILLE BLVD. w•^_^ ^�•�m MARSHVILLE, NORTH CAROLINA 28103 PROCESS FLOW DIAGRAM ! t NOTE: DRAWING BY OTHERS, REVISED BY SHIELD ENGINEERING ON 1/28/21 BASED ON INFORMATION PROVIDED BY PILGRIM'S DRAWN BY JKS CHECKED BY: DRAFT APPROVED BY DRAFT FIGURE NO..U DATE: DECEMBER 2017 DWG SCALE NTS PROJECT NO 172-208 1 r MEV JUN C \ , Es, 4� \ m BE ABC A5 �sr � `, . • •qs U t, CS Mu --- }— RAILROAD ROW \ r I t 1 , ,A. I # # ' ? i I 1 ! I f # } i E I x i 1 ` I 1 x i t f +'� as w►vs SAMMY MASS is ,p ORMWAT ER ' A-1 // 1 JTFALL "A" 1 C2 SANITATION t1 PARKING LOT — �g{� %yy ` PAD 4 REF PRETR .,jrw segt i !MOUSE IL 6 / I / ir� P $C P 6 i STORAGE' WAREHO SE I !� -""~y LEGEND __ - ... PROPOSED CONTOUR N 1—-^ --•- -�. v -_ _ EXISTING CONTOUR -- - -- --- �: EXISTING TREE UNE - Y. N r EXISTING STORM —— EXISTING SANITARY I J^ - S _ EXISTING GL.FENCE — -< fty, � _ W `9 I�� ar ��4�� E a V- W — r r ff Ii i F S 'f E '34 /" " Y kd Vl O 73 N W / �' 1 y.1`1 a SIPHON PIPES(TWO) I . . �'\ e g rc /1 ',; 5t x+/ I r�.( . Ti 'r �._.. .74'"'''( /'I '//7 : ../;1,-;:-TT-:;'.;:i35;..--'.r.:-,.."''.- / XI r w� 11 i i�A ... w1rm 1 _I R '' __ , E" - �>1 A?a� MATING LAE.,n , ,A I $ t W g .,m.^'t „"e l 1�. SIPHON PIPES(TWO; { �� Z 1,a 5t t 1 ' ., 1 r a'.,, - ,a-� - f p , • k - < J .ate �1 - } s. F Q �s�� 1lam- ` \\ .�u € t1 l 0 3 •'"L GRAPHIC SCALE o.g— NOT FOR CONSTRUCTION. ✓ — r r R _ PRELIMINARY REVIEW ONLY. /` u iiFROM DAF I NOTE.REVISED Al SNiELO ENGIUEEOINC ON I/SO/Rt EASED ON WFDRUARGN PRGNDm BY ~ _TRAILER PARKINGT�R I TRAILER PAD IWFffG �cR rls v I I SIU INSPECTION FORM Name Of Industry: ?li tr'1rr 5 h/1.a C.E)t p IUP# C-ni—c S) Address Of Industry: C1 c 1 1-+1,5h6•cy '7 t IUP Expiration Date: rr\crsht.i tie NC_ a'i c ) (a-, -a l Industry Rep esentatives: Title Yi r5 Vor 5 0100 C (reoor5e\ C,orrptx EY1v, ne‘;r,5er POTW Representative : Title 112v i r �E ?c-,ler pT c....corci Date Of Inspection: I C)' R-2 0 Time Of Inspection: 09 at /pm Uu t t 00 Purpose of Inspection: Annual N7 Other(Describe) POTW to which IU discharges C.i-k/ o-F fhaanR06:. NPDES# N C0O a y 333 Is SIU currently in SNC? NO If yes,for what? PART I- INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES/ " Raw materials used YES ibil Manufacturing processes YES/4, Categorical,if applicable YES/ 40 Production rate YES/ Number of employees 63ES/, ii S3 0Sctro-9- Number of shifts YES/ - Hit ,. k•l( / 1 Sur l-Fab o r` Comments: PART II - PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A- PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? 0/NO Where do they go? OC'ea- 2. Are production areas diked,contained,or • erwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? ia NO Comments: 3. Are there floor drains in the storage area? �CESy C�-NO Where do they go? fa( 4. Are storage tanks and areas diked,contained,,o✓✓ therwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? E /NO Comments: 5. Are process and storage tanks and pipes labeled? ES NO 6. How are off-spec raw materials,and products dispos of? fe,t•Aeitr`q 7. When is the production area cleaned? (;'36-l ci'3O aa:..,ly or4er- t 1 I 8. Is the wastewater from cleaning the production area discharged to the POTW? /NO 9. What non-process wastewaters are discharged to POTW? (iOry-'tr_' ('Yat 1-er c, 1Jow+" c,rc&cr Je,. SA-cd I\ -)4 ( -e-It.ts(-,-aleel M,t II Comments: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B- PRETREATMENT SYSTEM Ask the operator to describe pretreatment system.1. Does operator seem knowledgable about the system? 'e /NO Comments: c Y2r. t r t l (-krIS -5,mei / K-tIto 2. Are all was opeM'tional? 49/NO 'y\ 3. How often does operator/maintenance .- on check system? C.or� n4o�.c(cke F c.ns tJ� 1 4. Is there an operator for each shift? 16111 NO 5. How and when is sludge disposed of? 1J .I i 6. Is there a schedule for preventative maintenance? YES,(NtJI is \y C.-Nee5 01" 5-1- Comments: f`cpc,tr as n PART II - Plant Tour Section C - SAMPLING POINT(S)AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? NO If yes,name of lab. fPw, m►5 2. If industry completes sampling,ask the ifn.• • representative to describe sampling pro edures.1 Comments: `5ptif- 76-re•p(►r.• ixig�,ntlbAO fl (L4— el+.,.e -k co�;ci. +Ir at-j(•r co Si1 J 3. Is flow measurement equipment operational? <E NO Comments: 4. Is there a calibration log for the flow meter? ES NO Comments: Comments: MCA 5'sir'e `(4k f 5 ""r'-1eSQ41-c blt 4o 11 Ze/k PART III -EXIT INTERVIEW Review monitoring records a er SIU records required by IUP. 1. Are files well organized? YE /NO Comments: 2. Are sample collection/chain-of-custody forms filled out properly? ES NO Comments: _ 3. Do results in files agree with reports sent to POTW?42) NO Comments: 4. Who ha authority to shut blown production should a spill or slug discharge occur? (v" 1Yti:rc•y7,lit. < ��c''-p Cei (hL^.t e 5. ow does SIli inform employees of whom to call al POTW in case of spill/slug? (,n,(1 (is t AAnt,c,l tcc.,ni ,ti If slug/spill plan is already r6quired by POT • review procedures. 6. Is SIU implementing slug/spill plan?411 NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES// Comments,Required Or Recommended Actions: Signature Of Inspector(s) ©p,(s,, ,_',-mo ) o o, 2ci Date: IU-$-20 Date: Title: SIU Inpsection Fonn File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 2 City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-14 - N/A IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the City of Monroe Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Industry name,permittee: Atrium Health-Union Facility Located at Street Address: 600 Hospital Drive City Monroe State,Zip North Carolina, 28112 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: July 1,2021 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2024 2c2 / Date Director of Water Resources Page:1 Effective Date:July 1,2021 IUP, Part I Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NC0024333 IUP Name: IUP Number: Atrium Health-Union CM-14 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2021 01 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30,2024 N/A B. IUP History: Effective Date; Renewal or Modification: Description of modifications. 1/31/79 Permit issued Date Modified 1/15/88 Permit issued Date Modified 6/22/89 Permit issued 8/21/90 Permit issued limits changed 3/12/91 Permit issued limits changed 11/23/92 Permit issued 6/8/94 Expiration change 7/1/95 Permit issued 4/11/96 Name change 2/28/98 Permit issued limits changed Increase in flow due to expansion 6/28/01 Permit issued Dropped TTO's;limits changed for flow,NH3-n,Hg,Zn; changed sampling frequency; changed verbiage PART I (F) 1),PART II 17),PART II 29),PART III 1). 7/1/04 Permit issued;limits changed for Cn- and Zn; dropped Cd,Hg,Ni,Pb. 1/6/06 Name Change A Complete Permit modification History is required IUP#=>CM-14 Page:2 Effective Date:July 1,2021 Effective Date; Renewal or Modification: Description of modifications. May 15,2007 Renewal Permit issued; changed PART I B. heading; changed detection limit for cyanide; changed page 6 F)to G); changed verbiage in PART I G) 1.,2., 3.; changed verbiage in PART II 2.a), b),c), 10., 13., 16.,25.,27.,30.,changed verbiage in PART III 2.2.,2.3.; added PART III 4.,5.,6. July 1,2010 Renewal Permit issued; changed monitoring frequency for flow; changed verbiage in PART I G); changed limit for Cn, Zn. July 1,2013 Modification Permit extension. July 1,2014 Modification Permit extension. March 16,2015 Renewal/Modification Name change; changed treatment units in PART I(C)2; changed TSS detection limit July 1,2018 Renewal Permit Issued.Added Barium as monitor only. April 12,2019 Modification Name Change July 1,2021 Renewal Permit issued; decreased daily flow, ammonia,BOD,chromium,copper, silver,TSS and zinc IUP#=>CM-14 Page:2B Effective Date:July 1,2021 IUP, Part I Industrial User (IU) Specific Conditions C) Authorization Statement: 1) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Monroe. 2) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Grease trap Muffin Monster Grinder 3) The Permittee is hereby authorized to, if required by the City of Monroe and after receiving Authorization to Construct (A to C) from the City of Monroe, construct and operate additional pretreatment units as needed to meet final effluent limitations. D) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe#01,Description of Discharge: Laundry and domestic wastewater Pipe#02,Description of Discharge: IUP#=>CM-14 Page:3 Effective Date:July 1,2021 IUP, Part I Industrial User (IU) Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. See Page 4A IUP#=>CM-14 Page:4 Effective Date:July 1,2021 Tt•-.-.- ........... ,,-.k.-N.-.:. ..0:,„ - ,• .: MUFFIN MONSTER GRINDER r ""'"''"'"'-'-- ,„„...A ..-- ..... . ...............-•-- °••••••••...... '\.• •,..%,.. C.. - •••Ig' ----------- Nr N •-•=.1.•:=4 ; ; ".... ; , ,,./.- ....... .:L...__......—. - ...;,.,,.. .., A . , . . • • i ''• HACH FISOO FLOW LOGGER. : . • _ .....1m.'1"..., .,\ • •:-.-...-,. \\\47-:.0 , .s. \ OAR SENSOR IN FRP \MANHOLE_ a. ......- o' .• MU4N MONSTER INOVSTRIAk ' /2•'--••••••• li MANHOLE WITH MUFRN i:: fl_ kr-...z---:,A k \ 7°V4714U1-4.7''S' wrniligpseismor5a. .-4."•'.. 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N. , -- --- I \ .--:-..---- \ I i I I I 1 -1; Yt..,1,,t- .,,--N.,:•• \\ \•\/ . ; i 1 i 1 '',_ • N \ \ • I '- I1 1 ''*• , •1 : 1 •, % • • V, ,/r„ •i •. rk....., . , .1 il N %1 \ \\ ‘ I // ; •% I I; f--',4,--ii , : ;i I ', . -.____ ,1 • , . I I I I 1 1 I i I 1 I I —I '1, 0\i 1 1 .4 : , 7 •,,, ! 1"/ It i 1)11 ii ! s, i 1. , 111 I II i"I .4s. I 1 1----1 , , . .... 1 .. II, .\_. i, ..,... ..,„..• , ‘ 1. . il -Ct'dt:1111 iiIIIIIIIWIIIIIIINki lilt 111111 1 i il`?1111;1,11 k\.....:_---- :I 1_1,, i '''4 • ("3-a :I ., li , 11..-...— Iii. ;:lt. i . , 17 .' —7:1 ; I I 'I 1 ‘ t • . , \.. I I. 1 • II I 1, , . ‘i f , r-,- , , : , i_____, • , . ,.. , 1 i i dIJ 1) . 1 , i• .:, ,--- . Titti.,/ v.1 1 i ;,\_ . .p5 LiA RIP,Part I, Section F: Receiving POTW name=>City of Monroe IU name=>Atrium Health-Union Effluent Limits and Monitoring Requirements Receiving POTW NPDES #=>NC0024333 IUP#=> CM-14 Effective date for these Limits=>7/1/21 Pipe#=> 01 The permittee may discharge from this specific pipe Expiration date for these Limits=>6/30/24 40 CFR#=> N/A number according to these specific dates, effluent if not applicable put N/A limits,and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters 10 Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow .070 _MGD MGD Daily* Every sample Meter BOD mg/1 172 lbs/day 2/6 Months® 2/6 months C 2.0 mg/1 TSS mg/1 112 lbs/day 2/6 Months 2/6 months C 2.5 mg/1 Temperature Deg. C Deg. C pH 6 to 11 Std.Units 6 to 11 Std.Units 2/6 Months 2/6 months G Other Parameters,Please list alphabetically Ammonia mg/1 12 lbs/day 2/6 months 2/6 months C .5 mg/1 Barium monitor only mg/1 lbs/day 2/6 months 2/6 months C .01 mg/1 Chromium mg/1 .054 lbs/day 2/6 months 2/6 months C .010 mg/1 Copper mg/1 .058 lbs/day 2/6 months 2/6 months C .010 mg/1 Cyanide mg/1 .008 lbs/day 2/6 months 2/6 months G .01 mg/1 mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day Silver mg/1 .09 lbs/day 2/6 months 2/6 months C .005 mg/1 Zinc mg/1 .62 lbs/day 2/6 months 2/6 months C .010 mg/1 10 Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s) notes: ® 2/6 months shall be 2 sampling events consisting of one day each 6 month period IUP,PART I,Page: 5 * The flow meter totalizer shall be recorded each day of discharge with the data submitted as required in PART II(2) Effective Date:July 1,2021 IUP, PART I Industrial User (IU) Specific Conditions G) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Monroe Sewer Use Ordinance the following definitions and regulations apply: 1. Composite Sample: a) A composite sample for the monitoring requirements of this IUP,is defined as the automatic or manual collection of a series of grab samples of constant volume, not less than 100 ml,collected at equal time intervals during the entire discharge period on the sampling day. The time interval between grab samples shall be no greater than once per hour,or b) a single,continuous sample collected over a 24 hour period proportional to the rate of flow. Sampling day shall be a typical production,and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP,is defined as a single"dip and take" sample collected at a representative point in the discharge stream over a period of time not exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be representative of the discharge. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading,observation,or measurement. IUP#=>CM-14 Page: 6 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation,Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10.Right of Entry 25. Reports of Changed Conditions 11.Availability of Records 26. Construction of Pretreatment Facilities 12.Duty to Provide Information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14.Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and,unless otherwise specified,before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Monroe, postmarked no later than the twentieth day of the month following the month in which the samples were taken. Results based on laboratory analysis shall include the laboratory report. If no discharge occurs during a reporting period(herein defined as each calendar month)in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted under the signatory requirements of Part II, Section 13. Copies of these and all other reports required herein shall be submitted to the City of Monroe to the following address: Pretreatment Coordinator City of Monroe PO Box 69 Monroe,NC 28111 a) b) If the sampling performed by the permittee indicates a violation,the permittee shall notify the City of Monroe within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Monroe within 30 days after becoming aware of the violation. IUP#=>CM-14 Page:7 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) c) Laboratory reports shall include the following: 1. sample preparation-type and date(s) and time(s)performed; 2. analysis start dates and times; 3. analyst(s)initials; 4. analytical techniques and methods used; 5. results of the analyses; 6. chain of custody records which contain the following Information a. sampling location; b. date(s)/time(s) sample(s)taken; c. sample type: composite(time,flow or hand)or grab d. container type; e. teflon liner and/or zero headspace,if applicable; f. type of preservative used,if any; g. sample iced upon receipt; h. parameters to be run from that particular bottle; i. individual(s)who performed the sampling and/or field measurements; j. samples relinquished/received by who and when(date&time). In addition,the laboratory performing the analysis shall maintain on file for up to three years after the analysis all laboratory data taken and calculations during the analysis, including dates and times, the analyst performing the work, and the data and calculations from all quality assurance procedures and testing. This data shall be available for inspection by personnel of the City of Monroe upon request. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. The laboratory shall be certified by the State of North Carolina for each specific test parameter on which their results are reported. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible enforcement action; for Permit termination, revocation, and reissuance, or modification; or denial of a Permit renewal application. IUP#=>CM-14 Page:8 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation,Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Monroe. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17.Treatment facilities shall be as diagrammed in Figure 2. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the City of Monroe sewer system or the surface waters of the State of North Carolina. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous Waste" as defined under the Federal Resource Conservation and Recovery Act. The permittee shall maintain records of disposal of these substances for a minimum of three years. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Such evidence shall include operating logs properly signed,or other relevant evidence that: 1. An upset occurred and that the permittee can identify the cause(s)of the upset; 2. The permittee facility was at the time being properly operated; and 3. the permittee submitted notice of the upset as required in Part II,Section 30,of this permit 4. The permittee complied with any remedial measures required under Part II, Section 5,of this permit IUP#=>CM-14 Page :9 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment and Natural Resources, Division of Water Quality, the Regional Administrator of the Environmental Protection Agency,the City of Monroe,and/or their authorized representative, upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information,including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Monroe. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Water Resources or his/her designees, within a reasonable time,any information which the Director,his/her designee,or the Division of Water Quality may request to determine compliance with this permit. The permittee shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be accompanied by the following certification by the Authorized Representative: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for IUP#=>CM-14 Page :10 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) gathering the information,the information submitted is,to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fine or imprisonment for knowing violations. " The Authorized Representative shall be as defined by the City of Monroe Sewer Use Ordinance.If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the City of Monroe Water Resources Director or his/her designee prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the City of Monroe provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law,(NCGS 143-215.6B),under certain circumstances it is a crime to violate terms, conditions,or requirements of pretreatment permits. It is a crime to knowingly make any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. IUP#=>CM-14 Page :11 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) The City of Monroe enforcement response will be in accordance with an Enforcement Response Plan approved by the North Carolina Division of Water Quality and on file in the office of the Pretreatment Coordinator 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner,new user, different premises,or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid,the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification,Revocation,Termination This permit may be modified, revoked and reissued or terminated with cause in accordance with the requirements of the City of Monroe Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 120 days prior to its expiration date. The permittee is not authorized to discharge after the expiration date of this permit if this re-application deadline has not been met. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. IUP#=>CM-14 Page :12 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) 25. Reports of Changed Conditions The permittee shall give notice to the City of Monroe of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. Such changes, however, do not stay any condition of this permit. If the changes require additions or modifications to pretreatment facilities to comply with this permit, all such modifications shall be approved and constructed before planned changes are made. The permittee shall not begin the changes until receiving written approval from the City of Monroe.Also see PART II,30 below for additional reporting requirements for spilUslug issues. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Monroe and written approval and an Authorization to Construct has been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control for any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations,and shall comply with the prohibitive discharge standards in § 52.020 and §52.023 of the City Sewer Use Ordinance except as specifically stated otherwise in this permit. IUP#=>CM-14 Page :13 Effective Date:July 1,2021 PART II General Conditions Industrial User Pretreatment Permit (IUP) 30. Reports of Potential Problems The permittee shall provide protection from accidential and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the City of Monroe immediately of any changes at its facility affecting the potential for spills and other accidential discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge,or a slug load as defined in the City of Monroe Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the City of Monroe immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge,they shall inform the City of Monroe Pretreatment Coordinator,telephone number(704)282-4632,if no answer,the Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507-8351, if no anwer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093 immediately upon the first awareness of the commencement of the discharge. Leaving a message will not be acceptable until all phone numbers listed above have been attempted. Notification shall include location of the discharge,type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within(5) days,unless waived by the City of Monroe. IUP#=>CM-14 Page :14 ive Date:Jul Effect y 1,2021 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 1. Slug/Spill Control Plan The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop and update,as required,a written slug/spill plan including procedures for preventing a slug or spill which could cause a violation of the discharge standards of this permit. Any revision of this plan shall be submitted to the City of Monroe no more than 60 days after the change(s) are made.If no changes are made to the plan,a written statement to that effect must be submitted to the City of Monroe on or before January 31, of each year throughout the duration of the permit. The plan shall include the following at a minimum: 1)identification of all chemicals,by name,quantity, and storage location which would cause a violation of this permit in the event of a spill and the means at each location to prevent the spill from entering the City sewer system or surface waters of the State of North Carolina. 2) who has the authority to halt production and/or wastewater discharge in the event of a spill or upset condition(include phone numbers) 3) who is responsible for implementation and updating of the plan 4) the personnel that should be familiar with the plan 5) the person(s) responsible for notifying the City of Monroe immediately upon discovery of a problem affecting the characteristics of the wastewater 2. Flow Measurement 1. The Permittee shall provide and operate monitoring facilities for the inspection, sampling and flow measurement of the permittee's process wastewater discharges. 2. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved engineering and scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 5% from true discharge rates throughout the range of expected discharge volumes. 3. The approved wastewater meter shall be installed,maintained,and calibrated once every six months. 4. The wastewater meter must have a non-resettable mechanical totalizer that reads in gallons. 5. Flow monitoring equipment and sampling point should be located in an area accessible to the City of Monroe personnel without prior notification. The City of Monroe must be supplied with any keys and/or other tools necessary to perform the aforementioned. IUP#=>CM-14 Page :15 Effective Date:July 1,2021 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 6. There shall be no by-pass capability of the wastewater metering devices or the sampling point. 7. The permittee shall maintain flow, maintenance, and calibration records for a minimum of three years. 8. In the event of temporary unintentional failure of the flow meter,the permittee shall notify the Pretreatment Coordinator as soon as possible,but in no case beyond 24 hours after first becoming aware of the failure. Repair shall be under taken as quickly as possible. 3. High Strength Surcharges Notwithstanding any concentrations permitted for total suspended solids, 5 day BOD or nitrogen ammonia stated in Part I, Section F of the Permit,the permittee shall be responsible for the payment of high strength surcharges at rates that may be established in the future by the Monroe City Council. 4. Special Reopener The City of Monroe reserves the right to reopen and modify/change limits and or sampling frequency as deemed necessary. 5. Sludge Management Plan Within sixty days of the effective date of this Industrial User Permit,the permittee shall submit a sludge management plan to the City of Monroe. 6. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes,and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the operator Commission. The permittee must also employ a certified backup perato r of the appropriate type and grade to comply with the conditions of Title 15A,Chapter 8A.0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A,Chapter 8A.0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. IUP#=>CM-14 Page :16 Effective Date:July 1,2021 IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe NC0024333 IUP name: IUP Number: Atrium Health-Union CM-14 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1, 2021 01 IUP expiration date: IUP 40 CFR#,if applicable: June 30,2024 B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form(see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form (see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority cannot result in an Over Allocation situation for any pollutants. 1 IUP Synopsis RATIONALE #2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were used(attach calculations) Were not used The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. RATIONALE#3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. BOD, TSS, Ammonia, Cr, Cu, Cyanide, Ag, Zn RATIONALE #3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not result in over allocations. 2 1 IUP Synopsis RATIONALE#4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 Avg SIU lbs/day 5% MAHL, lbs/day RATIONALE#5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). 3 #411' Atrium Health 1 1 January 25, 2021 Kevin Keesler 1 Pretreatment Coordinator City of Monroe 2401 Walkup Avenue PO Box 69 Monroe, NC 28111-0069 RE: IUP # CM-14— 2021 Permit Renewal —Atrium Health Union Dear Mr. Keesler, Pursuant to the requirements of the Industrial User Permit, we have enclosed the completed wastewater permit renewal application for the Atrium Health Union facility. Matt Sonoski is the authorized representative for Atrium Health Union with regard to IUP # CM- 14. Please let us know if you need any additional information regarding the permit renewal and contact Luke Pokrajac at 704-956-5354 or Luke.Pokraiac(abatriumheaith.org if you have any questions. Best Regards, a?' C_ "v" .�li mil_' . . l r r Seth Goldwire Vice President— Facility Executive SG/glp Enclosures COVER PAGE Company Name: Atrium Health-Union Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations, company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements, monitoring, record keeping, and Matt Sonoski data management. Luke Pokrajac Title: Supervisor II—Facilities Management Years with firm:7 Title:EH&S Specialist Years with firm:10 Phone#(980)993-3390 Fax#(980)225-2531 Phone#(704)512-7279 Fax#(704)512-7290 Physical street address of facility Official mailing address,if different. Note if same. 600 Hospital Drive PO Box 5003 City:Monroe State:NC Zip:28112 City:Monroe State:NC Zip:28112 The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit (IUP) for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance, Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false informatio r : uding the possibility of fine and/or imprisonment for knowing violati . ---)„.1.10/71( , Signature of Authorized Representative ate listed above (seal if applicable) Title: IU Wastewater Survey&Permit Application Revision date: 12/30/97 Pap 1 of 1 R 1. Provide a brief narrative description of the type of business, manufacturing processes, or service activities your firm conducts at this site. Atrium Health - Union is comprised of a day surgery center,women's center, cancer treatment center, long-term care facility, behavioral health center, home health services, outpatient specialty care clinics, a community wellness and outreach program and physician practices 2. List the primary products produced at this facility: None 3. List raw materials and process additives used: N/A 4. Are biocides added to any water discharged to the POTW, if yes describe: Cooling Tower Water Treatment (Algaecide) Yes X No 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. 1st Shift—7A-3P (900 Employees) 2nd Shift—3P-11P (450 Employees) 3rd Shift— 11P-7A(100 Employees) 6. Production process is: Check, if all continuous X Health Care Laundry Check, if all batch If both please enter, % continuous= <5% %Batch= Title: IU Wastewater Survey&Permit Application Page 2 of 18 Revision date: 12/30/97 7. Does production vary significantly (+- 20 %)by season. Describe. Yes No X 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes, please describe. Yes No X 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. Heritage Environmental—7901 West Morris Street, Indianapolis, IN 46231 (1,122 pounds EPA Haz Waste) (906 pounds EPA Universal Waste) Republic Waste—5105 Suite A Morehead Rd Concord, NC 28027 (980) 393-6900 (35-49 tons per month trash—494 tons total year) (6-12 tons per month cardboard for recycle— 105 tons total year) Stericycle—4403 Republic Ct NW, Concord, NC 28027 (980) 795-1125 (96,000 pounds per year—regulated medical waste) Daniels - 1851 Chespark Drive, Gastonia,NC 28052 (704) 215-4231 (33,000 pounds per year—regulated medical sharps waste) Stanley Enviro. Solutions,Inc.— 131 Mariposa Rd Stanley NC 28164 (980) 263-8186 (1000-1500 gallons per month—grease trap cleanouts) 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. Lab analysis results referenced in this application are on file with the City of Monroe. 11. Attach sketch or schematic showing sampling points and all connections to the sewer. Sampling point drawing has been supplied to the City of Monroe-Please note limestone catch basin was disconnected and is no longer used but remains in place. 12. Complete the Wastewater Pollutants Checklist attached to this Survey. Title: IU Wastewater Survey&Permit Application Revision date.. 17/4N97 Page 3 of 18 L 13. Do you have, or have you ever applied for, been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes, list all other NPDES permits, permit numbers, dates, and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name Yes If yes: Permit,#,date,applicant name X No 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes, list all other IUP permits, permit numbers, dates, and names used to apply for them. If yes: Permit,#,date,applicant name X CM-14(extension)2018—granted by City of Monroe Yes If yes: Permit,#,date,applicant name No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater, general, Non-Discharge, septic tank, etc.). If yes, list all other permits, permit numbers, dates, and names used to apply for them. If yes: Permit type,#,date,applicant name Yes X AH Union—EPA ID#NCR000150862—RCRA Very Small Quantity Generator of Hazardous Waste If yes: Permit type,#,date,applicant name No If yes: Permit type,#,date,applicant name 16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared for this facility? SPCC plan (2017 revision) is on file with City of Monroe. Yes X No 17. Is a Spill /Sludge Control Plan required by the POTW, prepared for this facility? AH Wastewater Discharge Control Policy is on file with the City of Monroe. Yes X No Title: IU Wastewater Survey&Permit Application Page 4 of 18 Revision date: 12/30/97 L Industrial User Wastewater Survey & Permit Application PART II - Water Supply, Use, & Disposal Worksheet: Water Used for: Avg. Max. M E Avg. Max. M E Water Di gal/day gal/day a st sposal gal/day gal/day e st Source(s) a i Method(s) a i s m s m u at u at re a re e d d d d (see Source List below) (see Disposal List below) 1. Process water 1 500 X 1 500 X 2. Washdown water 3. Water into product 4. Air Quality Permitted units 5. Domestic -toilets, drinking, cafe 1 39700 X 1 39700 X 6. Cooling water,Process NON-Contact 7. Boiler/Cooling tower blowdown 1 1500 X 1,5 1500 X 8. Cooling water, HVAC 1 1000 X 1,5 1000 X 9. Other: 1 750 X 1,9 750 X Totals=> 43450 Totals=> 43450 Typical Water Sources: Possible Water Disposal Methods _ 1. City/Public supply 1. Sanitary sewer,with pretreatment 2. Private wells,drinking 2. Sanitary sewer, without pretreatment 3. Groundwater remediation wells 3. Storm sewer 4. Private ponds 4. Surface waters of NC 5. Surface waters of NC,please identify 5. Evaporation 6. Include others if applicable 6. Land applied 7. To groundwater 8. Septic Tank 9. Waste Haulers (identify) 10. Water into Product 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. Union Medical Plaza - #2 Fuel Oil (3000-gallons) (Tank has Yes X been emptied and has been filled in place with foam...it will not be used) No 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has anyspill pill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes X # of Tanks 8 No 1. Central Energy Plant—30,000-gallon Tank-Fuel Oil,Double Walled with Leak Detection-Fluid Level Monitoring System and Oil Truck Offloading- Cam-Lock Fill Port Containment Bo.. 2. Central Energy Plant—3 100-gallon Fuel Oil Day Tanks—Tanks are surrounded by outer containment. 3. Boiler Room—6,000-gallon Tank-Fuel Oil,Double Walled with Leak Detection. Fill truck offloading diked area. 4. Sutton Hall—150-gallon Tank-Fuel Oil,Double Walled 5. Outpatient Treatment Pavilion— 720-gallon Tank-Fuel Oil,Double Walled 6. Jesse Helms Long Term Care—1,900-gallon Tank-Fuel Oil,Double Walled Note: see SPCC Plan for more information on tanks and spill prevention measures Title: IU Wastewater Survey&Permit Application Page 5 of 18 Revision date: 12/30/97 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present and describe. No pretreatment facilities=> 1. Flow equalization Aerated equalization=> NON-Aerated equalization => Total volume of equalization (million gal.) _> 2. Activated Carbon Yes No X Describe any, if present. 3. Activated Sludge Yes No X 4. Air Stripping Yes No X 5. Centrifugation Yes No X 6. Chemical Precipitation Yes No X 7. Chlorination Yes No X 8. Cyanide Destruction Yes No X 9. Cyclone Yes No X 10. Dissolved Air Floatation Yes No X 11. Filtration Yes No X 12. Flocculation Yes No X 13. Grease Trap Yes X No 14. Grit Removal Yes No X 15. Ion Exchange Yes No X 16. Neutralize, pH adjust Yes No X 17. Other Biological Treatment Yes No X 18. Ozonation Yes No X 19. Reverse Osmosis Yes No X 20. Grinding—(muffin monster) Yes X No 21. Sedimentation Yes No X 22. Septic Tank Yes No X 23. Silver Recovery Yes No X 24. Solvent Separation Yes No X 25. Spill protection Yes No X List any others. PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date 1953 2. List all Standard Industrial Classification(SIC) codes for your facility. These may be found on State Unemployment forms, tax forms, accounting records, or from the Chamber of Commerce. 8062 3. Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CFR)? If yes, give complete 40 CFR number=> 460 No 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes No X Title: IU Wastewater Survey&Permit Application Page 8 of 18 Revision date: 12/30/97 PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: Check 40 Industrial Activity Check 40 Industrial Activity • below CFR# below CFR# 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg. 471 Nonferrous Metal,Form&Powders 408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics, 411 Cement Manufacturing &Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical,electronic components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap&Detergent Manufacturing 454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation X 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 - Inorganic chemical Manufacturing 429 Timber products processing 420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning&Finishing Others Title: IU Wastewater Survey&Permit Application Revision date: 12/30/97 Paae 9 of 18 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge , Discharge if Known (mg/1) Acid Extractable Organics 2-Chlorophenol 34586 X X 2,4-Dichlorophenol 34601 X X 2,4-Dimethylphenol 34606 X X 2,4-Dinitrophenol 34616 X X 2-Methyl-4,6-dinitrophenol 34657 X X 4-Chloro-3-methylphenol 34452 X X 2-Nitrophenol 34591 X X 4-Nitrophenol 34646 X X Pentachlorophenol 39032 X X Phenol 34694 X X 2,4,6-Trichlorophenol 34621 X X Base Neutral Organics 1,2,4-Trichlorobenzene 34551 X X 1,2-Dichlorobenzene 34536 X X 1,2-Diphenylhydrazine 34346 X X 1,3-Dichlorobenzene 34566 X X 1,4-Dichlorobenzene 34571 X X 2,4-Dinitrotoluene 34611 X X 2,6-Dinitrotoluene 34626 X X 2-Chloronaphthalene 34581 X X 3,3-Dichlorobenzidine 34631 X X 4-Bromophenyl phenyl ether 34636 X X 4-Chlorophenyl phenyl ether 34641 X X Acenaphthene 03405 X X Acenaphthylene 34200 X X Anthracene 34220 X X Benzidine 39120 X X Benzo(a)anthracene 34526 X X Benzo (a)pyrene 34247 X X Benzo(b)fluoranthene 34230 X X Benzo(ghi)perylene 34521 X X Benzo(k)fluoranthene 34242 X X Bis(2-chloroethoxy)methane 34278 X X Bis(2-chloroethyl)ether 34273 X X Bis(2-chloroisopropyl)ether 34283 X X Bis(2-ethylhexyl)phthalate 39100 X X Butyl benzyl phthalate 34292 X X Chrysene 34320 X X Di-n-butyl phthalate 39110 X X Title: IU Wastewater Survey&Permit Application Page 10 of 18 Revision date: 12/30/97 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 X X Dibenzo (a,h) anthracene 34556 X X Diethyl phthalate 34336 X _ X Dimethyl phthalate 34341 X X Fluoranthene 34376 X X Fluorene 34381 X X Hexachlorobenzene 39700 X X Hexachlorobutadiene 34391 X X Hexachlorocyclopentadiene 34386 X X Hexachloroethane 34396 X X Indeno(1,2,3-cd)pyrene 34403 X X Isophorone 34408 X X N-nitroso-di-n-propylamine 34428 " X X N-nitrosodimethylamine 34438 X X N-nitrosodiphenylamine 34433 X X Naphthalene 34696 X X Nitrobenzene 34447 X X Phenanthrene 34461 X X Pyrene 34469 X X Metals Aluminum - 01104 X X Antimony 01097 X X Arsenic 01002 X X Beryllium 01012 X X Cadmium 01027 X <0.001 Chromium 01034 X 0.0004 Copper 01042 X 0.047 Lead 01051 X 0.002 Mercury 71900 X <0.0002 Molybdenum 01062 " X X Nickel 01067 X 0.002 Selenium 01147 X X Silver 01077 X 0.0028 Thalium 00982 X X Zinc 01092 X 0.20 Title: IU Wastewater Survey&Permit Application Revision date: 12/30/97 Pam. 11 of 1 R Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 X X Chloride 00940 X X Cyanide 00720 X BDL Fluoride 00951 X X Purgeable Volatile Organics 1,1,1-Trichloroethane 34506 X X 1,1,2,2-Tetrachloroethane 34516 X X 1,1,2-Trichloroethane 34511 X X 1,1-Dichloroethane 34496 X X 1,1-Dichloroethylene 34501 X X 1,2-Dichloroethane 34531 X X 1 1,2-Dichloropropane 34541 X X 2-Chloroethyl vinyl ether 34576 X X Acrolein 34210 X X Acrylonitrile 34215 X X Benzene 34030 X X Bromodichloromethane 32101 X X Bromoform 32104 X X Bromomethane 34413 X X Carbon tetrachloride 32102 X X Chlorobenzene 34301 X X Chloroethane 34311 X X Chloroform 32106 X X Chloromethane 34418 X - X cis 1,3-Dichloropropene 34980 X X Dibromochloromethane 32105 X X Ethylbenzene 34371 X X Methylene chloride 34423 X X Tetrachloroethylene 34475 X X Toluene 34010 X X trans 1,3-Dichloropropene 34699 X X trans-1,2-Dichloroethylene 34546 X X Trichloroethylene 39180 X X Trichlorofluoromethane 34488 X X Vinyl chloride 39175 X X Others Xylene X X Title: IU Wastewater Survey&Permit Application Revision date: 12/30/97 Page 12 of 18 l Data Summary Form <= Receiving POTW <= Receiving NPDES # CM-14 <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe# BOD TSS Ammonia Lab=> Laboratory performing analysis=> Prism Prism Prism MDL => Laboratory Method Detection Limits=> 0.2 mg/I 0.4-0.8 mg/I 0.49-0.64 mg/1 Notes=> Notes=> Q = Flow Sample Date Notes about Sample M=Metered Conc. Results Conc. Results Conc. Results ID, or Sample E=Estimated " from Lab from Lab from Lab Count Collected mgd gal/day <? mg/1 <? mg/1 <? mg/1 1 8/13/2020 M 51500 170 72 13 2 5/14/2020 M 37500 150 36 16 3 2/20/2020 M 46300 200 120 20 4 11/21/2019 M 45400 320 110 21 5 5/15/2019 M 50100 240 69 16 6 3/5/2019 M 42900 190 47 20 7 8 9 _ 10 _ 11 12 etc TNS => Total number of samples =>[ 6 6 6 Max. value => Maximum data value (mg/1)=> 320 120 21 Avg. (use 1/2 BDL) => Avg. data value,Include BDL values as 1/2 detection limit=> 76 18 Title: IU Wastewater Survey&Permit Application Revicion date- 12/10/97 Pa2e 13 of 18 <=Receiving POTW <= Receiving NPDES # <= Specific Sample Location! CM-14 i.e., Give IU Name, IUP#, and/or pipe # Arsenic Copper Chromium Cadmium COD Barium Lab => Prism Prism Prism MDL => 0.00038-0.00098 0.00013-0.00013 0.00067-0.001 Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 8/13/2020 0.048 BDL 0.026 1 2 5/14/2020 0.055 BDL 0.034 3 2/20/2020 0.047 BDL 0.047 4 11/21/2019 0.048 BDL 0.05 5 5/15/2019 0.04 0.002 0.03 6 3/5/2019 0.044 BDL 0.093 7 8 9 10 11 12 etc TNS => 6 6 6 Max. Value=> .055 .002 0.093 Avg. (use1/2 BDL) _> .047 0.0007 0.047 Title: IU Wastewater Survey&Permit Application Revision date: 12/30/97 Page 14 of 18 Data Summary Form <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! CM-14 i.e., Give IU Name, IUP#, and/or pipe # Cyanide Lead Mercury Nickel Silver Zinc Lab=> Prism Prism Prism MDL => 0.001-0.0019 0.000077-0.000077 0.0019-0.0019 Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 8/13/2020 BDL 0.0058 0.17 2 5/14/2020 BDL 0.0018 0.23 3 2/20/2020 BDL 0.0014 0.21 4 11/21/2019 BDL 0.0036 0.29 5 5/15/2019 BDL BDL 0.15 6 3/5/2019 BDL 0.0012 0.12 7 8 9 10 11 12 etc TNS => 6 6 6 Max.Value => BDL .0058 .29 Avg. (usel/2 BDL) _> .0018 .0028 .20 Title: IU Wastewater Survey&Permit Application Revision date: 12/30/97 Page 15 of 18 Data Summary Form <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! CM-14 i.e., Give IU Name, IUP#, and/or pipe # Other Other Other Other Other Other Lab => MDL => Notes=> Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 2 3 4 5 6 7 8 9 10 11 12 etc TNS => Max. Value => Avg. (use l/2 BDL) _> Title: IU Wastewater Survey&Permit Application Revision date: 12/30/97 Page 16 of 18 Part V, Waste Reduction Information: State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description X W 13 Im roved maintenance schedulin recordkeeping, or procedures W14 Changed production sche• to minimize equipment and feedstock changeovers W19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stayin inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 _ Other changes in Inventory control (explain briefly in comments) W31 Improved storage or stacking procedures W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves W34 Installed secondary containment W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention(explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments) W51 Instituted recirculation within a process Title: IU Wastewater Survey&Permit Application Revision date: 12/30/97 Page 17 of 18 Current Projected Code Description W52 Modified equipment, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) W61 Changed to aqueous cleaners ( from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation X W71 Other cleaning and degreasing operation(explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing (explain briefly in comments) • W81 Changed product specifications W82 Modified desi n or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments) X W99 Other(specify in comments ) Comments (Please list corresponding code) *W13—Reduced daily blow down of boilers by operating automatic skimmers. **W71 —Stanley Environmental Solutions pumps grease trap once a month, Filta-Fry completes cleaning and screening of kitchen fryer oils which cuts down on oil and grease sludge production. Title: IU Wastewater Survey&Permit Application Revision date: 12/30/97 Page 18 of 18 � I --",-.:,...!-.AV.T.I% ,.,. '14 ..:"AW3.' itoZ.T.A.,gac'=.".:"..LX,.. ,..t.„ • , , MUFFIN MONSTER GRINDER .Z.,••'•.•••'7I,..-::g.4V4 • ‘: ; '2(BACKUP UNIT-NOT USED ,.,Tn..,Ass........... .., "'It,' • ',. ; WASTEWATER,EANITUNG N ,... '`. ',, ..•..---'-".'-- .7.1-r --------- ••:\ .-_,.._--, : i PoiNT . -.." .„.,... , , J" ,' ..._____•%-:.-* o---ii• 'k, ' ''''‘•:,/, .....A--“' ill •ft• 1410,, ..,...r., ,,,,,,, , \•........."..( c, \ ' • 110' •. • ; r' ,..4111akt '' •/10 •sj tl.iFFIN , -111111117"1 \• ' I \ HACH F1900 FLOW LOGGE\R ' GRINDER•.! •.''f 1 I sHA.RD IMRE°UL ,TRA,SONIC . ; : i ; • • 1 t . VICINITY MAP X T.S.8 #6•73' \II\ ,-e:: .< • . \ DAR SENSOR IN FRP \MANHOLE •• tt' MUFTI MONSTER INDUSTF?4 p , N t ; MANHOLE WM•I MUFFIN;, ; ;•.:, ?.-,,,r.:;‘,• j . ,. .7431 15> \ k i , :MONSTER OPEN CHANNEL 1 ,:.• ‘`,1... . It i i.. GRINDERAIODEL 30065.. \ LEGEND W..' \ . 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I /"...- _ ..,; \•‘ i i a • p eN H A .....) i SIU INSPECTION FORM Name Of Industry: A4-ri+ . - I�.;, -1# ,' Ur i 0 rN IUP# C I—1 Li Address Of Industry: (p('x"3 1-6 ,.-6.1 Or IUP Expiration Date: fY\ n(, CCU ii i) D (o-3 O -a l Industry Representatives: Title �7' � 1 +"T' �C7f1 :'�i r ..1E P rv'is O I \ P IcTW Repres n tives• Title �;,� �`;ker P I Coo cc). Date Of Inspection: I 0 �D — 7-0 Time Of Inspection: i`-24)(3 am/ • m ��/"�, O: Purpose of Inspection: Annual ,/ Other(Describe) POTW to which IU discharges e-c-4-y ,-X- fr r\P '- NPDES# 70C_60a4 333 Is SIU currently in SNC? .1.•1d If yes,for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES/A_ Raw materials used YES/ CO Manufacturing processes YES/ Categorical,if applicable YES/ on Production rate YES/ Number of employees S/ Number of shifts YES/ a\-1 l' 7 4:‘ k- 5 Comments: PART II - PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A- PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? 0 NO Where do they go? L,o.A..e-r ,5r'i ( 2. Are production areas diked,contained, . . erwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? si'� /NO Comments: 3. Are there floor drains in the storage area? Fo NO Where do they go? ye....'er" j V`i rCler 4. Are storage tanks and areas diked,contained,/. . herwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? ` /NO Comments: 5. Are process and storage tanks and pipes labeled? YE /NO 6. How are off-spec raw materials,and products disposed of? C Pc� Otfrh4{$ 7. When is the production area cleaned? e\ck1 y 8. Is the wastewater from cleaning the production area discharged to the POTW? YES/N 9. What non-process wastewaters are discharged to POTW? 'a\ef b\ C)wr /0,.4evs Comments: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B- PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? ES NO Comments: 2. Are all units operational? 0/NO 3. How often does o erator/mamtenan = . on check system? \ -C cJ P Y 4. Is there an operator for each shift?Or/NO , ` 5. How and when is sludge disposed o . 5,e t nu J -6 5..9w-e . 6. Is there a schedule for preventative maintenance? el/NO Comments: Pl-ke r rv- S Q -N Y PART II - Plant Tour Section C - SAMPLING POINT(S)AND FLOW MEASUREMENT (Collect a sample if desired.) y ` 1� y� 1. Does an outside lab complete sampling? YE /NO If yes,name of lab. W r.��/grcia r_1 un l _ p 1' 2. If industry completes sampling,ask the indut�try11r presentative todescribe s plitlg'procedures. Comments: _i(AA— I�r�l s 42 (,1.7,,,,45 30o,,.i-s 3. Is flow measurement equipment operational? E /NO Comments: 4. Is there a calibration log for the flow meter? YES/NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records .- her SIU records required by IUP. 1. Are files well organized? : /NO Comments: 2. Are sample collection/chain-of-custody forms filled out properly? ES/NO Comments: _ 3. Do results in files agree with reports sent to POTW?op /NO Comments: 4. Who has authority to sh't down production should a spill or slug discharge occur? ar„+ r / n, cf e,rreM +/- Ii,G,,erit5 5. Htlw does SILT inform emplpyees of woiR to call at POTW in case of spill/slug? \rpc-4-or /M,.n��ear If slug/spill plan is already required by P W,review procedures. 6. Is SIU implementing slug/spill plan? E /NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES/lii0 J Comments,Required Or Recommended Acti ns: Signature Of Inspector(s) '-)06u.-k...� pan�4 Date: I -G- 2.Q Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 2 l onroe North Carolina May 28, 2021 Mr. Anwar Shareef LLC Manager p ECE�NED NC Biogas LLC f 8601 Six Forks Road i NI 0 2 Z021 Suite 400 Raleigh, North Carolina 27615 NCDEQIDWRINPDES CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Shareef: Please find enclosed herein pages reflecting a one-year extension of Industrial User Permit CM- 35 NC Biogas LLC to develop final plans and initiate construction through June 30, 2022. Please replace the old pages of IUP CM-35 with the enclosed, and keep the old pages on file with current permit. All other pages of CM-35 remain in effect. Please review this permit carefully in order to meet all requirements. Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. § 52.051 WASTEWATER PERMITS. (I) Hearings. (1) Initial Adjudicatory Hearings. An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, a permittee/user assessed a civil penalty under § 52.999, or one issued an administrative order under § 52.120 shall have the right to an adjudicatory hearing before the POTW Director or other hearing officer appointed by the POTW Director upon making written demand, identifying the specific issues to be contested, to the POTW Director within 30 days following receipt of the significant industrial user permit, civil penalty assessment, or administrative order. Unless such written demand is made, within the time specified herein, the action shall be final and binding and further appeal is barred. For modified permits, only those parts of the permit being modified may be adjudicated. The hearing officer shall make a final decision on the contested permit penalty, or order within 45 days of the receipt City of Monroe • PC)Box 69 • Monroe,NC 28111-0069 Tel: (704) 282-4601 • Fax: (704) 282-5764 www.monroenc.org of the written demand for a hearing. The POTW Director shall transmit a copy of the hearing officer's decision by registered or certified mail. Should you require additional information please do not hesitate to contact me. Respectfully, Kevin Keesler Pretreatment Coordinator c: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\Industries\NC Biogas City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-35 - N/A IUP Number 40 CFR Category 6 ry (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the City of Monroe Sewer Use Ordinance. The following Industry, hereafter referred to by name or as the permittee: Industry name,permittee: NC BioGas,LLC Facility Located at Street Address: 325 Acme Dr. City Monroe State,Zip North Carolina, 28110 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: July 1,2021 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2022 3-772c- 2/ Date Director of Water Resources Page:1 Effective Date:July 1,2021 IUP, Part I Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NC0024333 IUP Name: IUP Number: NC BioGas LLC CM-35 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2021 01 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30,2022 N/A B. IUP History: Effective Date: Renewal or Modification: Description of modifications. 3/1/19 New Permit Permit issued 3/2/20 Renewal Permit extension/Modification: added street address 7/1/21 Renewal Permit extension IUP#=>CM-35 Page:2 Effective Date:July 1,2021 IUP,Part I, Section F: Receiving POTW name=>City of Monroe IU name=>NC BioGas,LLC Effluent Limits and Monitoring Requirements Receiving POTW NPDES#=>NC0024333 IUP#=> CM-35 Effective date for these Limits=7/1/21 Pipe#=> 01 The permittee may discharge from this specific pipe Expiration date for these Limits=>6/30/22 40 CFR#=>N/A number according to these specific dates,effluent if not applicable put N/A limits,and monitoring requirements. THE LIMITS ON THIS ARE,(Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters1 Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow 0.025 MGD MGD Daily* Every Sample BOD mg/1 52 lbs/day 1/month 1/6 months C 2.0 mg/1 TSS mg/1 41 lbs/day 1/month 1/6 months C 2.5 mg/1 Temperature Deg. C Deg.C pH 6 to 11 Std.Units 6 to 11 Std.Units 1/month 1/6 months G Other Parameters,Please list alphabetically Ammonia mg/1 4 lbs/day 1/month 1/6 months C .5 mg/1 Chloride 75 mg/1 lbs/day 1/month 1/6 months C 10mg/1 Chromium monitor only mg/1 lbs/day 1/month 1/6 months C .010 mg/1 Copper monitor only mg/1 lbs/day 1/month 1/6 months C .010 mg/1 Cyanide monitor only mg/1 lbs/day 1/month 1/6 months G .010 mg/1 Nickel monitor only mg/1 lbs/day 1/month 1/6 months C .010 mg/1 Zinc monitor only mg/1 lbs/day 1/month 1/6 months C .010 mg/1 Total P 5 mg/1 lbs/day 1/month 1/6 months C 0.5mg/1 Oil&Grease monitor only mg/1 lbs/day 1/month 1/6 months G 5 mg/1 1 Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s) notes: 2 1 month shall be 1 sampling event consisting of one day every month. IUP,PART I,Page: 5 *The flow meter totalizer shall be recorded each day of discharge with the data submitted as required in PART II(2). Effective Date:July 1,2021 Workbook Name : HWA AT 2020 updated 5-27-21, Worksheet Name: AT Printed: 5/27/2021, 3:19 PM Page 1 of 6 Allocation Table Spreadsheet Instructions: Headworks last approved: 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is"2". 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Allocation Table updated: 05/27/21 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT Permits last modified: 07/01/21 worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTW=> City of Monroe NPDES#=> NC0024333 FLOW BOD TSS Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Count (please bstelphzbafcly) number number Industry Date Date Expires MGD gal/day m 1 Ibs/da m 1 Ibs/da 1 ATI Allvac 01 CM-15 0001 CFR 471 05/03/19 07/01/20 06/30/22 ATI Allvac 02 CM-15 0002 CFR 471 05/03/19 07/01/20 06/30/22 0.1240 124,000 310.00 310.00 2 Allvac Bakers/Specialty Mat'I CM-30 01,02 CFR 471 07/01/20 06/30/23 0.0623 62,300 3 Atrium Health-Union CM-14 0001 hospital 07/01/21 06/30/24 0.0700 70,000 172.00 112.00 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 plastic pipe(463) - 07/01/19 06/30/22 0.0500 50,000 5 Duke Sandwich Productions CM-36 0001 food 08/12/19 06/30/22 0.0400 40,000 240.00 80.00 - 6 GM Nameplate02 CM-20 - 0002 CFR 433 07/01/20 06/30/23 0.0200 20,000�� 47.00 42.00 7 Glenmark Phamaceutical USA CM33 0001 CFR 439 07/01/21 10/20/20 06/30/24 0.0100 10,000 monitor monitor 8 Goulston Company CM-01 0002 chem blend 07/01/19 06/30/22 0.0300 30,000 65.00 50.00 9 NC Biogas CM-35 0001 Biogas/Power 03/02/20 07/01/21 06/30/22 0.0250 25,000 52.00 41.00 - i 10 Norton Door Controls CM-16 0001 CFR 433-door closers 07/01/19 06/30/22 0.0100 10,000 30.00 30.00 11 ORO Manufacturing company CM-25 - 0001 CFR 433 - 07/01/19 06/30/22 ' 0.0040 4,000 12 Pilgrims Pride Corporation CM-28 0001 chicken 07/01/21 06/30/24 0.9500 950,000 1980.00~� 1585.00 13 Tyson Farms CM-11 0001 chicken 07/01/20 06/30/23 2.1000 2,100,000 5004.00 3750.00 Column Totals=> 3.4953 3,495,300 79001 6000 Basis=> NPDES Design Design MAHL from HWA(Ibs/day)=> NPDES Permitted Flow=> 10.4000 21857 20817 Uncontrollable Loading(lbs/day)=> 3.9179 6698 10195 Total Allowable for Industry(MAIL)(lbs/day)=> 6.4821 15159 10622 Total Permitted to Industry(lbs/day)=> 3.4953 7900 6000 MAIL left(lbs/day)=> 2.9868 7259 4622 Percent Allow.Ind.(MAIL)still available(%)=> 46.1 % 47.9% 43.5% Percent MAHL still available(%)=> 28.7% 33.2% 22.2% 5 Percent MAHL(lbs/day)=> 0.5200 1093 1041 HWA AT 2020 updated 5-27-21 Workbook Name : HWA AT 2020 updated 5-27-21, Worksheet Name: AT Printed: 5/27/2021, 3:19 PM Page 2 of 6 Allocation Table Headworks last approved: Allocation Table updated: 05/27/21 Permits last modified: 07/01/21 Pores=> City of Monroe NPDES#" NC0024333 • Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (phrase listalpbabeticly) number number mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 70.00 0.1800 0.1400 ATI Allvac 02 - CM-15 0002 24.00 0.1900 0.2600 0.0500 2 Allvac Bakers/Specialty Mat'! CM-30 01,02 11.00 5.72 �� 0.2800 0.1455 monitor 0.0104 3 Atrium Health-Union CM-14 0001 12.00 �� 0.0540 0.0580 0.0080 ,ii4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 e 0.001250 monitor 0.1100 _ 5 Duke Sandwich Productions CM-36 0001 5.00 6 GM Nameplate02 CM-20 0002 8.00 0.0030 0.0005 0.5000 0.0834 0.0834 0.0334 7 Glenmark Phamaceutical USA CM33 0001 monitor monitor monitor monitor monitor 8 Goulston Company CM-01 0002 4.00 J~ 0.0500 0.0060 9 NC Biogas CM-35 0001 4.00 monitor monitor monitor 10 Norton Door Controls CM-16 0001 1.80�.....ii 0.00301 0.0003 1.5000 0.125 5~ 0.1251 0.5000 0.0417 11 ORO Manufacturing company CM-25 0001 0.0030 0.0001 1.5000 0.0500 1.5000 0.0500 i� 0.0100 12 Pilgrims Pride Corporation CM-28 0001 730.00 �- 0.0400 13 Tyson Farms CM-11 0001 550.00I monitor ~� monitor Column Totals=> I 1345 0.00001 0.00211 0.6480 , 0.73651 0.19951 Stream Stream Stream Stream Basis=> Design Std Std Std Std NPDES MAHL from HWA(lbs/day)=> 2203.09 1.0891 0.3630 3.6605 9.6251 0.9470 Uncontrollable Loading(lbs/day)=> 773.75 0.0327 0.0082 0.2222 1.3397 0.2516 Total Allowable for Industry(MAIL)(lbs/day)=> 1429.34 1.0564 0.3549 3.4383 8.2854 0.6954 Total Permitted to Industry(lbs/day)=> 1344.52 0.0000 0.0021 0.6480 0.7365 0.1995 MAIL left(lbs/day)=> 84.83 1.0564 0.3528 2.7903 7.5489 0.4960 Percent Allow.Ind.(MAIL)still available(%)=> 5.9% 100.0% 99.4% 81.2% 91.1 % 71.3% Percent MAHL still available(%)=> 3.9% 97.0% 97.2% 76.2% 78.4% 52.4% 5 Percent MAHL(lbs/day)=> _ 110.15 0.0545 0.0182 0.1830 0.4813 0.0474 HWA AT 2020 updated 5-27-21 Workbook Name : HWA AT 2020 updated 5-27-21, Worksheet Name: AT Printed:5/27/2021, 3:19 PM Page 3 of 6 Allocation Table Headworks last approved: Allocation Table updated: 05/27/21 Permits last modified: 07/01/21 Pores=> City of Monroe NPDESt > NC0024333 Lead Mercury Molybdenum Nickel Selenium Silver Industry Permit Limits _ Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please listalphabeticly) number I number mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 0.1500 0.4300 ATI Allvac 02 CM-15 0002 0.1000 monitor 0.4400 i 2 Allvac Bakers/Specialty Mat'l CM-30 01,02 0.0400 0.0208 monitor 0.6000 0.3117 3 Atrium Health-Union CM-14 0001 -� 0.0900 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 0.0370 monitor monitor 5 Duke Sandwich Productions CM-36 0001 -� monitor i 6 GM Nameplate02 CM-20 0002 0.0500 0.0083 0.5000 0.0834 0.1800 0.0300_ 7 Glenmark Phamaceutical USA CM33 0001 monitormonitor monitor `�., 8 Goulston Company CM-01 0002 9 NC Biogas CM-35 0001 monitor 10 Norton Door Controls CM-16 0001 0.2000 0.0167 2.3800 0.1985 0.2000 0.0167 11 11 ORO Manufacturing company CM-25 0001 0.2000 0.0067 1.0000 0.0334 0.2000 0.0067 12 Pilgrims Pride Corporation CM-28 0001 13 Tyson Farms CM-11 0001 ir monitor 1 ..., 1 Column Totals=> 0.18951 0.000000 1 0.0000 1.06701 I 0.0000 0.1434 Stream Sludge Stream Stream Basis=> Std Stream Std Ceiling Std Std Stream Std MAHL from HWA(lbs/day)=> 2.7492 0.050266 2.0073 12.2379 0.5990 0.0144 Uncontrollable Loading(lbs/day)=> 0.0784 0.002859 0.1634 0.3660 0.0888 0.0000 Total Allowable for Industry(MAIL)(Ibs/day)=> 2.6708 0.047406 1.8439 11.8720 0.5102 0.0144 Total Permitted to Industry(Ibs/day)=> _ 0.1895 0.000000 0.0000 1.0670 0.0000 0.1434 MAIL left(Ibs/day)=> 2.4813 0.047406 1.8439 10.8050 0.5102 -0.1290 Percent Allow.Ind.(MAIL)still available(%)=> 92.9% 100.0% 100.0% 91.0% 100.0% -897.3% Percent MARL still available(%)=> 90.3% 94.3% 91.9% 88.3% 85.2% -897.3% 5 Percent MAHL(Ibs/day)=> 0.1375 0.002513 0.1004 0.6119 0.0299 0.0007 HWA AT 2020 updated 5-27-21 Workbook Name : HWA AT 2020 updated 5-27-21, Worksheet Name: AT Printed: 5/27/2021, 3:19 PM Page 4 of 6 Allocation Table Headworks last approved: Allocation Table updated: 05/27/21 Permits last modified: 07/01/21 Pores=> City of Monroe NPDEs#=' NC0024333 Zinc TKN Aluminum Fluoride Chloride Oil&Grease Industry Permit Limits Permit Limits _ Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alptubaicly) number number mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 0.7200 35.0000 ATI Allvac 02 CM-15 0002 0.3000 monitor 2 Allvac Bakers/Specialty Mat'l CM-30 01,02 0.1200 0.0623 monitor 50.0000 25.9791 I 3 Atrium Health-Union CM-14 0001 0.6200 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 0.4100 I 5 Duke Sandwich Productions CM-36 0001 monitor monitor 50.0000 16.6800 6 GM Nameplate02 CM-20 0002 0.5000 0.0834 monitor 7 Glenmark Phamaceutical USA CM33 0001 monitor monitor monitor 8 Goulston Company CM-01 0002 0.0700 9 NC Biogas CM-35 0001 monitor 75.0000 15.6375 monitor 10 Norton Door Controls CM-16 0001 1.4800 0.1234 monitor i , 11 ORO Manufacturing company CM-25 0001 1.4800 0.0494 monitor monitor _ 12 Pilgrims Pride Corporation CM-28 0001 monitor ~- ~ 50.0000 396.1500 p- 13 Tyson Farms CM-11 0001 monitor monitor 30.0000 525.4200 Column Totals=> 1.7186 0.001 0.001 , 25.97911 15.63751 938.2500 AS/Nit/TF Stream Basis=> inhibition Std MAHL from HWA(lbs/day)=> 57.5645 _ 134.8081 Uncontrollable Loading(lbs/day)=> 7.5513 41.1578 _ 757.42.62 Total Allowable for Industry(MAIL)(lbs/day)=> 50.0133 93.6503 Total Permitted to Industry(lbs/day)=> 1.7186 0.00 0.00 25.9791 15.6375 938.2500 MAIL left(lbs/day)=> 48.2947 67.6712 Percent Allow.Ind.(MAIL)still available(%)=> 96.6% /INII////// #VALUE! 72.3% ####### #VALUE! Percent MAHL still available(%)=> 83.9% Il//Illlll/i t #VALUE! 50.2% I/1/8/IIIINt #VALUE! 5 Percent MARL(lbs/day)=> 2.8782 6.7404 HWA AT 2020 updated 5-27-21 Workbook Name : HWA AT 2020 updated 5-27-21, Worksheet Name: AT Printed: 5/27/2021, 3:19 PM Page 5 of 6 Allocation Table Headworks last approved: Allocation Table updated: 05/27/21 Permits last modified: 07/01/21 Porw= City of Monroe NPDEs#=> NC0024333 TTO Acetone n-Amylacetate Ethyl acetate Isopropyl acetate Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (pleaseiistalphabeticly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day 1 ATI Allvac 01 i CM-15 0001 2.1300 ATI Allvac 02 CM-15 0002 2 Allvac Bakers/Specialty Mat'! CM-30 01,02 2.1300 1.1067 — • 3 Atrium Health-Union CM-14 0001 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 air I 5 Duke Sandwich Productions CM-36 0001 6 GM Nameplate02 CM-20 0002 1.5000 0.2502 7 Glenmark Phamaceutical USA CM33 0001 20.7000 1.7264 I 20.7000 1.7264 20.7000 1.7264 20.7000 1.7264 I 8 Goulston Company CM-01 0002 I 9 NC Biogas CM-35 0001 _ 10 Norton Door Controls CM-16 0001 2.1300 0.1776 —~ — 11 ORO Manufacturing company CM-25 0001 2.1300 0.0711 _ 12 Pilgrims Pride Corporation CM-28 0001 r i i 13 Tyson Farms CM-11 0001 Column Totals=> I 1.60561 1.7264( 1.7264 1.7264 1.7264 I Basis=> MAHL from HWA(lbs/day)=> Uncontrollable Loading(lbs/day)=> Total Allowable for Industry(MAIL)(lbs/day)=> Total Permitted to Industry(lbs/day)=> 1.6056 1.7264 1.7264 1.7264 1.7264 MAIL left(lbs/day)_> Percent Allow.Ind.(MAIL)still available(%)=> _##ttttlttttt #VALUE! #VALUE! #VALUE! #VALUE! Percent MAHL still available(%)=> tllllllllltllt #VALUE! #VALUE! #VALUE! #VALUE! 5 Percent MARL(lbs/day)=> HWA AT 2020 updated 5-27-21 Workbook Name : HWA AT 2020 updated 5-27-21, Worksheet Name: AT Printed: 5/27/2021, 3:19 PM Page 6 of 6 Allocation Table Headworks last approved: Allocation Table updated: 05/27/21 Permits last modified: 07/01/21 POTw=>,City of Monroe NPDESiK> NC0024333 Methylene Chloride Total Phosphorus Industry Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Count (please listalphsbetidy) number number mg/1 lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 ATI Allvac 02 CM-15 0002 2 Allvac Bakers/Specialty Mat'! CM-30 01,02 3 Atrium Health-Union CM-14 0001 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 5 Duke Sandwich Productions CM-36 0001 6 GM Nameplate02 CM-20 0002 7 Glenmark Phamaceutical USA CM33 0001 3.0000 0.2502 8 Goulston Company CM-01 0002 9 NC Biogas CM-35 0001 5.0000 1.0425 10 Norton Door Controls CM-16 0001 11 ORO Manufacturing company CM-25 0001 12 Pilgrims Pride Corporation CM-28 0001 13 Tyson Farms CM-11 0001 Column Totals=> 0.2502 1.0425 Basis=> _ MAHL from HWA(lbs/day)=> Uncontrollable Loading(lbs/day)=> Total Allowable for Industry(MAIL)(lbs/day)=> Total Permitted to Industry(Ibs/day)=> 0.2502 1.0425 MAIL left(lbs/day)=> Percent Allow.Ind.(MAIL)still available(%)=> #VALUE! #VALUE! Percent MAHL still available(%)=> #VALUE! #VALUE! 5 Percent MAHL(lbs/day)=> HWA AT 2020 updated 5-27-21