NC0001121_Permit (Modification)_20031212 (2)

NPDES DOCUNENT SCANNING COVER SHEET
NPDES Permit: NC0001121
Document Type: Permit Issuance
Wasteload Allocation
Authorization to Construct (AtC)
Permit Modification
Speculative Limits
201 Facilities Plan
Instream Assessment (67B)
Environmental Assessment (EA)
Permit
History
Document Date: December 12, 2003
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ti
F WaT� Michael F. Easley,Governor
_� Q State of North Carolina
1110 William G. Ross,Jr., Secretary
Department of Environment and Natural Resources
.� Alan W. Klimek, P.E., Director
Division of Water Quality
December 12, 2003
Mr. David Martin
Dynapar Corporation
2100 West Broad Street
Elizabethtown, North Carolina 28337
Subject: NPDES Permit Modification
Permit Number NC0001 121
Danaher Industrial Controls
Formerly(Veeder-Root Company Inc.)
$laden County
Dear Mr. Martin:
The Division has reviewed your request received October 6.2003 for a permit modification reflecting a
name change at the subject facility_ In addition,the Division has reviewed your September 17,2003 request that the
current discharge limit for non-contact cooling water at Outfall 002 be revised from 152,000 GPD to 250,000 GPD.
A close inspection of your file has revealed that flow limits for non-contact cooling water at Outfall 002
and for process wastewater at Outfall 00tare not stipulated. The design capacity of your treatment facility(0.17
MGD) will obviously limit the flow at outfall 001; however, the permit does not. In 1993,at your request, Outfalls
001 and 002 were combined to a newly designated Outfall, 004, and limits were converted to mass limits rather than
concentration limits to avoid bias from dilution. This conversion made flow limits unnecessary, therefore they were-' •
removed from the `Effluent and Monitoring Requirements' pages of your permit.
Unfortunately, although the limits were removed from the effluent pages, verbiage on the 'Supplement to
Permit Cover Sheet' describing the operation and its components was not updated to reflect the change. This change
has now been made. In accordance with your permit modification request and our review, the Division is
forwarding herewith a modification to the subject permit.
Enclosed please find the modified permit page. This page should be inserted into your permit and the old
one discarded.This permit modification is issued pursuant to the requirements of North Carolina General Statute
143-215.1 and the Memorandum of Agreement between North Carolina and the U. S_ Environmental Protection
Agency dated May 9. 1994(or as subsequently amended).
Please take notice that this permit is not transferable. This permit does not affect the legal requirement to
obtain other permits which may be required by the Division of Water Quality or permits required by the Division of
Land Resources,Coastal Area Management Act or any other Federal or Local government permit that may be
required.
If you have any questions concerning this permit,please contact Mrs. Dawn Jeffries at telephone number
[phone],extension 595.
Sincerely
ORIGINAL SIGNED BY
Mark McIntire
Alan W. Klimek,P.E.
Enclosure: Permit Modification
cc: Central Files(%v/original request letter)
NPDES Pennit File
Fayetteville Regional Office,Water Quality Section
1617 MAIL SERVICE CENTER, RALEICH, NORTH CAROLINA 27699-1 61 7 - TELEPHONE [phone]/FAX [phone]
VISIT US ON THE WEB AT http://h2o.enr.state.nc_us/NPDES

Pernm NC000I t2I
srtV-1-'1 OF NO1z' r-I CAROLINA
.D1JP.AR'"I"1\4J7-NT OF ENV1RONi\4J1NT ANID Nr'1_TURAl- RFSOURCE�S
DIVISION OF WATF-Jt QUA1-1-I-�'
PE,
DISCHARGE WASTEWATL1.R UNDER TI=IE
NATIONAL, POI-1-UT-ANT DISCHARGE 1-I1PyIINATION SYSTEIN1
In compliance with tile: provisions, of North Carolina General Stamtc 143-215.1, other lawful standards and
regulations promuls�atecE and adopted by the North Carolinal I nvironmentaE l\lanagenlellt Commission and
the Federal Water Pollution Control Act, as amended,
Dynapar Corporation
is hereby authorized to discharge wastewater froin a facility located at the
Danaher Industrial Controls
2100 West Broad Street
North of Elizabethtown
Bladen Countv
to receiving waters dcsignated as the Cape bear River in the Cabe fear River Basin in accordance \vitli
effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, 11, Ili and IV hereof.
This permit shall become effective December 12, 2003,
This permit and authorization to discharge shall expire at midnight on October 31, 2006.
Signcd this day December 12, 2003.
ORIGINAL SIGNED BY
Mark McIntire
rltan \V. I�hmck, 11. F., Director
Division of\Cuter Qualit)
IR f\UtIIOrltY Of the I_.n1']r0(tlllental M"111agellictlt �,pllllntSSLOl1

Permit NC0001121
SUPPLEMENT TO PERMIT COLTER SHEET
All previous N1'D1 S Permits issued to this facility,whether for operation or discharge ate hereby revolved. As of this persnit
issuance,any previously issued persnit bearing this number is no longer effcctivc. Therefore, the exclusive authority to operate
and discharge from this faeihty arises under the permit conditions,requirements,terns,and provisions included herein.
Dynapar Corporation is hereby authorized to:
1. Continue to operate an existing wastewater treatment facility (with a design flow of 0.17
MGD) consisting of chronic. and cyanide batch treatment tanks, acid-alkaline holding
tank, clarifier, and plate and frame press to discharge process wastewater via outfall 001.
2. Discharge once-through ikon-contact cooling water.to which no chemical additives have
been added via outfafl 002.
3. Discharge 0.152 MGD of remediated groundwater.from a packed-tower air stripper via
outfall 003.
4. Discharge the combined discharges from outfalls 001, 002 and 003 via the combined
wastewater outfafl 004.,
AU of these outfalls are from the Danaher Industrial Controls facility located at 2100
West Broad Street north of Elizabethtown in Bladen County.
5. Discharge from the above -listed outfalls at the location specified on the attached map
into the Cape Fear RiveY,�a'cla'ss:�?ste��i�i4nt the Cape rear Rivet Basin.

J4fieic
>�1 Danaher Controls
2100 W. Broad Street
Elizabethtown, NC 28337
Telephone 910,862.2511
Fax [phone]
September 17, 2003
Ms. Valery Stephens
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Point Source Branch
1617 Mail Service Center
Raleigh,North Carolina 27699-1617
Reference: Request to Revise Discharge Volume of Outfall 002
NC0001121, Bladen County
Danaher Industrial Controls, Elizabethtown,North Carolina
Dear Ms. Stephens:
Danaher Industrial Controls has completed the Standard Form C as directed by Mr. Charles Weaver to
revise the current discharge limit for Outfall 002 under NPDES Permit No.NC00001121.
Danaher Corporation is transferring part of the production of Thomson Linear Motion Systems
(Danaher Motion) from Port Washington, New York to Danaher Industrial Controls at Elizabethtown,
North Carolina. Twenty injection molding machines and support equipment has started arriving at the
Elizabethtown facility and are being installed. The twenty transferred molding machines are water
cooled with once through city water like the existing molding machines discharging to Outfall 002.
Danaher Industrial Controls projects the molding machines will operate three shifts a day for six days
a week. The twenty transferred molding machines have equal or larger capacities than the existing
molding machines. The estimated discharge for the existing and transferred molding machines is
250,000 gallons per day. Outfall 002 is presently permitted at 152,000 gallons per day.
If you have any questions, please call me at 910-862-2511 or Mr. Bryson Trexler at [phone].
Sincerely,
SvN�. M&artin '
Facilities Engineer
cc: Mr. Bryson Trexler—Duncklee& Dunham, P.C.
Worldwide Brands:
Veeder-goat
Dynapar
Eagle Signal

NPDES PERMIT APPLICATION - SHORT FORM C
For manufacturing or commercial facilities with a discharge <1 MGD (or WTPs)
N. C. Department of Environment and Natural Resources
Division of Water Duality/ NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
North Carolina NPDES Permit Number NCO001121
Please print or type
1. Applicant and facility producing discharge
A. Name Danaher Industrial Controls
B. Mailing address of applicant:
Street address 2100 West Broad Street
City Elizabethtown County Bladen
State NC Zip Code 28337
Telephone Number ( 910 ) 862-2511
Fax Number ( 910 ) 862-5478
e-mail address dmartinr D_clancon.com
C. Location of facility:
Contact Person David M. Martin
Street 2100 West Broad Street
City Elizabethtown County Bladen
State NC Zip Code 28337
Telephone Number ( 910 )_ 862-2511
2. Standard Industrial Classification (SIC) code(s): 3824
3. Number of employees: 250
4. Principal product(s) produced: Counting, Timing, Controlling_and Recording Instruments
Principal raw material(s) consumed: Plastic resins
5. Principal process(es): Plastic iniection molding
6. Amount of principal product produced (or raw material consumed)
Listspecific amounts consumed and/or units ofproduction)
Product Produced or Raw Material Consumed Product Produced or Raw Material Consumed
AVERAGE PEAK
per Da
per Month 72,500 Lbs. Level load
per Year 870,000 Lbs.
7. Check here if discharge occurs all year®, or
Circle the month(s) in which discharge occurs: January February March April
May June July August September October November December
Page 1 of 2 Version-1112000

l
NPDES PERMIT APPLICATION - SHORT FORM C
For manufacturing or commercial facilities with a discharge <1 MGD (or WTPs)
Days per week discharge occurs; _ 6 _
NOTE: If the facility has separate discharge points(outfalls)or multiple industrial processes, include a schematic diagram
of wastewater flow at the facility.
8. Types of wastewater discharged to surface waters only (check as applicable).
Discharge per operating day Flow Volume treated before discharging
GALLONS PER OPERATING DAY (PERCENT)
Sanitary- daily average None Not Applicable
Cooling water, etc. -daily average 152,000 None
Process water- daily average 17,000 17,000
Maximum per operating day for 321,000 169,000
total discharge (all types)
9. If any of the types of wastewater identified in item 8 (either treated or untreated) are discharged to places
other than surface waters, record the amount(s) discharged below:
A. Municipal sewer system gpd
B. • underground well gpd
C. Septic tank gpd
D. Evaporation lagoon or pond gpd
E. Other, specify gpd
10. Number of separate discharge points: Three discharge points combined into one monitoring point, Outfall
004
11, Name of receiving stream(s): Cape Fear River
12, Does your discharge contain or is it possible for your discharge to contain one or more of the following
substances added as a result of your operations, activities, or processes? Circle all that apply:
aluminum ammonia beryllium cadmium chromium chlorine (residual)
copper cyanide lead mercury nickel oil and grease
phenols selenium zinc None of the above
I certify that I am familiar with the information contained in the application and that to the best of my
knowledge and belief such information is true, complete, and accurate.
David M. artin Facilities Engineer
Printed a of Person Signing Title
&1�6_ le z o-
Signature of Applicant Date
North Carolina General Statute 143-215.6E(i)provides that:Any person who knowingly makes any false statement representation,or certification in any application,record,
report,plan,or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article,or
who falsifies,tampers with,or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or
regulations of the Environmental Management Commission implementing that Article,shall be guilty of a misdemeanor punishable by a fine not to exceed$10,000,or by
imprisonment not to exceed six months,or by both.
(18 U.S.C.Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment not more than 5 years,or both,for a similar offense.)
Page 2 of 2 Version-1112000

n 0
Ld.vtOct � Discharge to
vo CK, Cape Fear Rive
Nancorslnci Outfall 004
a Cooling Witter
Compliance Point
for NC0001121
+ a Danaher Industrial Olitfall 002
aoFFied Controls 152,000 gallons per day
S
Outfall 003—Remediated Ground Water 152,000 gallons per day
ciTl�l, u-�-,
�._• cr�L r �� Outfall 001 —Treated Process Water
17,000 gallons per day
Waste Water
TA
TiTTI77TT/77 j / , 'Treatment Plant/X1W '
+� PA.R IC I lj al I :
� Ar
I Z' ]IZ12 1/1-'t We 11UZZ-11 1/1 1111ZL411-','Z VU/41
eeuer
Airtbor Dmmmg I-yers Date Ti11e
Duneklee & Dunham, P.C. bdt 01900-1 None 9/26/03 Location of Outfalls
job No. Derision Figure Scale PTO Danaher Industrial Controls
Environmental Consultants 01900 1 Not to Scale
Elizabethtown,North Carolina