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HomeMy WebLinkAboutNC0005177_Permit Issuance_19970331NPDES DOCUHENT !MCANNINO COVER SHEET NPDES Permit: NC0005177 FMC Lithium Document Type:. Permit Issuance' Wasteload Allocation Authorization to Construct (AtC) Permit Modification Speculative Limits Staff Report Instream Assessment (67B) Environmental Assessment (EA) Permit History Document Date: March 31, 1997 This document is printed an reuse paper - ignore airy content on the rererise side State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director March 31, 1997 Ms. Barbara E. Ritchie, Environmental Manager FMC Corporation, Lithium Division P.O. Box 795 Bessemer City, North Carolina - 28016 *t74FA LDIEF-INJ I Subject: NPDES Permit Issuance NPDES No. NC0005177 FMC Corp., Lithium Division Gaston County Dear Ms. Ritc 'e: In accordance with the application for a discharge permit received on April 4, 1996,-the Division is fo arding herewith the subject NPDES permit. This permit is issued pursuant to the requirements lof North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6,1983. In response onse to your comment letter of December 13,1996, several changes have been made to this final permit. Please refer to the appropriately numbered comment in your response letter. 1 & 2) Since the permit has already been through the public notice process.the Division does not deem it necessary, nor does it intend to renotice the permit. For your information BOD5 is the parameter that is water quality limited. 3) On the Supplement Page, the flow has been changed from 0.015 MGD to 0.010 MGD. 4) Effluent from the R & D pond will also be permitted to discharge via Outfall 004. It is the Divisions un4erstanding that flow from the R & D pond will only be directed to outfall 004 when necessary to 7vert overflowing the pond. 5) With the elimination of monitoring and limits for bromodichloromethane and dibromochloromethane all of the limits for flows below 0.615 MGD are the same, therefore there is no need Mir individual effluent pages for the lower flows. In addition, past data show that discharges are typically in the range of 0.4 to 0.6 MGD. Separate limits pages have been included for the following flows: 0.615 MGD, 0.70 MGD, 0.80 MGD and 0.90 MGD. 6) A review of the self monitoring data submitted from 1994 to 1996 indicates that most of the reported val des for these parameters are below detection. However, these constituents remain parameters o concern. Based on the reported values, monitoring for copper and zinc will be reduced to qu erly and monitoring for chromium will be reduced to annually. Detection levels for copper and zl nc should not vary from month to month. Please inform the laboratory to use a consistent det ction level. 7) The 1'mit for TSR applies only to the effluent and not upstream nor downstream. The addition of upstream and downstream monitoring is warranted based on the potential for the discharge to contain high TSR and degrade water quality in the receiving stream. Since the 004 P.O. Box 29535, Raleigh, North Carolina 27626-0535 An Equal Opportunity Affirmative Action Employer Telephone 919-733-5083 FAX 919-733-0719 50% recycled/ 10% post -consumer paper outfall is the upstream sample location for outfall 001 all upstream monitoring for 001 has been incorporated into the 004 monitoring requirements. 8 Effluent monitoring for chlorides was added to the permit to determine the level of chlorides being discharged. This facility has consistently failed itss toxicity test and Effluent st documentation indicates that chlorides may be a contributor to thetoxicity problem. monitoring for chlorides will help to determine whether high concentrations of chlorides ne are causing toxicity. If effluent monitoring indicates that no significant amount of g discharged, FMC can request to have this requirement removed or monitoring frequency reduced after twelve months of monitoring. 9 It is the Division's understanding that the instream monitoring sites described in yur letter the are the same monitoring locations specified in the last permit. Therefore, the description downstream location has been modified as you requested. The description of the upstream monitoring site is no longer required and has been removed (see note 7). 10) Language for flow monitoring has been added that will allow for flow to be calculated based on the amount of rainfall, impervious area, and total drainage area draining to outfall 11) See note 7. 12) Since FMC does not add chlorine nor does FMC intend to use chlorine in the treatment system the footnote number 4 has been removed. 13) The Biocide Worksheet Form 101 must be completed or all water treatment chemicals which may be discharged via an outfall if a whole effluent toxicity test is not performed on the discharge. 14) Part I, Section C, has been modified to pertain to areas draining to outfall 004. In addition, the intent of the certification in Part I, Section C (a.) 5 is to have FMC remove non-stormwater discharges that are not covered elsewhere within the permit. • 15) Monitoring reports are required to be submitted monthly. Part I. D., items c and d have been eliminated to clarify reporting requirements. Item b has been modified and moved to footnote 2 under outfall 004. As noted in the footnote, at least one sampling event per year shall be a stormwater sample taken during a representative storm event. Item e has been modified for clarification. Since outfall 004 is considered primarily a stormwater outfall, semi-annual visual monitoring has been added under Part I. B. (2). 16) As you are aware, all secondary containment of bulk liquid storage was to be completed by February 1, 1997. The Division has noted that in Mr. Hopkins letter dated January 29, 1 �d FMC has implemented secondary containment of all bulk liquid storage tanks which are in use anticipated to be in use in 1999. The Division also noted that FMC has committed to the installation of secondary containment systems prior to the re -activation of any in -active storage tank. Therefore, the Division grants a waiver from the secondary containment requirement for those bulk liquid storage tanks that will be removed from service by December 31, 1998, as mentioned in the January 29, 1997 letter. However, FMC shall install secondary containment prior to re -activation of any inactive storage tank covered by this condition. Lastly, FMC requested clarification of the status of the toe drain. This type of discharge is covered under the "Deemed Permitted" section of the 2H .0106 rules, and does not require a permit to discharge Permit No. NC0005177 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER AND STORMWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, FMC Corporation is hereby authorized to discharge wastewater and stormwater from a facility located at Lithium Division on Highway 161 Bessemer City Gaston County to receiving waters designated as an unnamed tributary to Abernethy Creek in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, IV and V iereof. The permit shall become effective May 1, 1997 This permit and tle authorization to discharge shall expire at midnight on September 30, 2001 Signed this day March 31, 1997 Original Signed By David A. Goodrich A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611- 7447. Unless such demand is made, this decision shall be final and binding. Please take note that this permit is not transferable. Part II, E.4. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Steve D. Pellei at telephone number (919)733-5083, extension 516. Sincerely, Original Signad; David A Goodrich A. Preston Howard, Jr., P.E. enc.: Biocide Worksheet Form 101 cc: Central Files Mooresville Regional Office, Water Quality Section Mr. Roosevelt Childress, EPA Permits and Engineering Unit Facility Assessment Unit Aquatic Survey and Toxicology Unit Technical Assistance & Certification Group SUPPLEMENT TO PERMIT COVER SHEET FMC Corporation is hereby ruthorized to: 1. Continue to operate an existing 0.615 MGD wastewater treatment facility consisting of a 0.005 MGD domestic treatment facility with influent screening, an aeration basin, a clarifier and an aerated sludge digester; a 0.010 MGD domestic wastewater treatment facility with an aeration basin and a clarifier; and an industrial wastewater treatment lagoon to treat: a.) two domestic wastewater streams, b.) stormwater related to industrial activity, c.) process -wastewater streams from organic and inorganic compounds and d.) effluent from the R & D pond discharging from outfall 001 and 2 . Continue to operate sedimentation and polishing ponds treating stormwater, boiler blowdown, cooling water, steam condensate, and effluent from the R & D pond discharging from outfall 004 from the facility located at located at Lithium Division on Highway 161, Bessemer City, Gaston County at the locations specified on the attached map into an unnamed tributary to Abernethy Creek which is classified C waters in the Catawba River Basin. All discharges shall be in accordance with the attached schedules: Part A. B. D. Part I: Part 1II: Schedule of Compliance Monitoring, Controls and Limitations for Permitted Discharges Final Effluent Limitations, Monitoring Requirements and Special Conditions for Outfall 001 Final Effluent Limitations and Monitoring Requirements for Outfall 004 C. Stormwater Pollution Prevention Plan Minimum Monitoring Requirements Standard Conditions for NPDES Permits Part IV: Annual Administering and Compliance Monitoring Fee Requirements Part IV: Limitations Reopener for compliance with any permit does not relieve the pernuttee from responsibility p other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. t /sc I; I Y • ti vanLine� w •BM• • . 1 7/ \` • Oil'==__ _ ���' / _i E7J"0o;; 9e ant pGo4 ' • ,J ., 1 . .- \ 1•'1:"'/i \ 11 1 �`�� 1TA1NJ 472 yir�F Sevin .g Dispos$ • GROVER 13 Mr 17'30" PaD7ANAURG S C 67 Ml. • 1 474 SM£LAY IS Mr '75 • • • L. ROAD CLASSIFICATION PRIMARY HIGHWAY HARD SURFACE LIGHT -DUTY ROAD, HARD OR IMPROVED SURFACE SECONDARY HIGHWAY HARDSURFACE OINK= UNIMPROVED ROAD = = Latitude 35°15'43" Longitude 81°17'54" Map # F13SE Sub -basin 030837 Stream Class C Discharge Class 31 32 02 Receiving Stream UT to Abernethy Creek Design Q p,615 MGD Permit expires 9/30/01 SCALE 1:24 000 0 0 1 MILE 7000FEET 1 KILOMETER xv.,tw:vw: :::�ac�oocox:a:c ;:.oatto: 1 CONTOUR INTERVAL 20 FEET 0 QUAD LOCATION FMC Corporation NC0005177 Gaston County Lithium Division WWTP I A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0005177 During the period beginning on the effective date of the permit and when flow occurs that is Tess than or equal to 0.615 MGD and lasting until expiration, the Permittee is authorized to discharge from outfail(s) serial number 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS DISCHARGE LIMITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location1 Continuous Recording I or E Flow 0.615 MGD BOD, 5 day, 20"C 30.0 mg/I 45.0 mg/1 Monthly Grab E Total Suspended Residue 333.9 Ibs/day 1001.7 Ibs/day 2 / Month Grab E, D Dissolved Oxygen2 Weekly Grab E pH3 Weekly Grab E NH3- N _ Monthly Grab E Chlorides Monthly Grab E,0 Chromium /ANAvwp\L Grab E - fdlurrttfly Copper ( wARJ ty=M€4414ly Grab E Zinc Metitty Grab E Total Nitrogen Quarterly Grab E Total Phosphorus Quarterly Grab E Chronic Toxicity' Quarterly Grab E Conductivity Weekly Grab E, D _ Notes: 2 3 4 Sample locations: E - Effluent, I - Influent, D - Immediately downstream of the confluence of outfalls 001 and 004. The daily average dissolved oxygen concentration shall not be less than 5.0 mg/I. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. Chronic Toxicity (Ceriodaphnia) P/F at 78%; January, April, July, October; See Part I, Special Condition A (1) of this permit. There shall be no discharge of floating solids or visible foam in other than trace amounts. I A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0005177 During the period beginning on the effective date of the permit and when flow occurs that is greater than 0.615 MGD and less than or equal to 0.700 MGD and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS DISCHARGE LIMITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location1 Flow 0.700 MGD Continuous Recording I or E BOD, 5 day, 20"C 26.0 mq/I 39.0 mq/I Monthly Grab E Total Suspended Residue 333.9 lbs/day 1001.7 lbs/day 2 / Month Grab E, D Dissolved Oxygen2 Weekly Grab E pH3 Weekly Grab E NH3- N Monthly Grab E Chlorides Monthly Grab Ems' Chromium A y\AtAwy -Pdfanthly Grab E Copper QWvNTt,f Monthly Grab E Zinc G� -Monthly— Grab E Total Nitrogen Quarterly Grab E Total Phosphorus Quarterly Grab E Chronic Toxicity4 Quarterly Grab E Conductivity Weekly Grab E, D Notes: 2 3 4 Sample locations: E - Effluent, I - Influent, D - Immediately downstream of the confluence of outfalls 001 and 004. The daily average dissolved oxygen concentration shall not be Tess than 5.0 mg/l. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. Chronic Toxicity (Ceriodaphnia) P/F at 80%; January, April, July, October; See Part I, Special Condition A (2) of this permit. There shall be no discharge of floating solids or visible foam in other than trace amounts. I A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0005177 During the period beginning on the effective date of the permit and when flow occurs that Is greater than 0.700 MGD and less than or equal to 0.800 MGD and lasting until expiration, the Permittee is authorized to discharge from outtall(s) serial number 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS DISCHARGE LIMITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location1 Flow 0.800 MGD Continuous Recording I or E BOD, 5 day, 20 •C 23.0 mg/I 34.5 mg/I Monthly Grab E Total Suspended Residue 333.9 Ibs/day 1001.7 Ibs/day 2 / Month Grab E, D Dissolved Oxygen' Weekly Grab E sH3 Weekly Grab E NH3- N Monthly Grab E Chlorides Monthly Grab Era Chromium Annukt�y -idlunthly Grab E Copper Ci2_,A6- Montt* Grab E Zinc II - MDnthty Grab E Total Nitrogen Quarterly Grab E Total Phosphorus Quarterly Grab E Chronic Toxicity' Quarterly Grab E Conductivity Weekly Grab E, D Notes: 2 3 4 Sample locations: E- Effluent, I - Influent, D - Immediately downstream of the confluence of outfalls 001 and 004. The daily average dissolved oxygen concentration shall not be less than 5.0 mg/l. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. Chronic Toxicity (Ceriodaphnia) P/F at 82%; January, April, July, October; See Part I, Special Condition A (3) of this permit. There shall be no discharge of floating solids or visible foam in other than trace amounts. I A. EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No: NC0005177 During the period beginning on the effective date of the permit and when flow occurs that is greater than 0.800 MGD and less than or equal to 0.900 MGD and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS DISCHARGE LIMITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location Flow 0.900 MGD Continuous Recording I or E BOD, 5 day, 20"C 20.5 mg/I 30.8 mg/I Monthly Grab E Total Suspended Residue 333.9 lbs/day 1001.7 lbs/day 2 / Month Grab E, D Dissolved Oxygen2 Weekly Grab E pH3 Weekly Grab E NH3- N Monthly Grab E Chlorides Monthly Grab E,45, Chromium 6,Nuu/iu,v Monthly Grab E Copper C,Lugr rt:ely -Monthly Grab E Zinc Q(.40.-Ma,y -Monthly- Grab E Total Nitrogen Quarterly Grab E Total Phospho is Quarterly Grab E Chronic Toxicity^ Quarterly Grab E Conductivity Weekly Grab E, D Notes: 2 3 4 Sample locations: E - Effluent, I - Influent, D - Immediately downstream of the confluence of outfalls 001 and 004. The daily average dissolved oxygen concentration shall not be less than 5.0 mg/I. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. Chronic Toxicity (Ceriodaphnia) P/F at 84%; January, April, July, October; See Part I, Special Condition A(4) of this permit. There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit No. NC0005177 PART I SECTION A SPECIAL CONDITIONS 1. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent disharge shall at no time exhibit chronic toxicity using test procedures outlined in the "North CarolinaCeriodaphnia Chronic Effluent Bioassay Procedure," Revised November 1995, or subsequent ver ions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 78.0% (defined as treatment two in the procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The tests will tie performed during the months of January, April, July, and October. Effluent sampling for flip testing shall be performed at the NPDES permitted final effluent discharge below all treatment proce!ses. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DWQ Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Water Quality 4401 Reedy Creek Road Raleigh, North Carolina 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stre . Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the pen` 'ttee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute 4n invalid test and will require immediate follow-up testing to be completed no later than the last dayof the month following the month of the initial monitoring. Permit No. NC0005177 2. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised November 1995, or subsequent versions. The effluent concentration at which there may be no observable. inhibition of reproduction or significant mortality is 80.0% (defined as treatment two in the procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DWQ Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Water Quality 4401 Reedy Creek Road Raleigh, North Carolina 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. 3. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised November 1995, or subsequent versions. Permit No. NC0005177 The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 82.Q% (defined as treatment two in the procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicitytes results required as part of this permit condition will be entered on the Effluent Discharge onitoring Form (MR-1) r the montin which it was performed, using the parameter code TGP3B. Additionally, DWQ Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Water Quality 4401 Reedy Creek Road Raleigh, North Carolina 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in asociation with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the pe 'ttee will complete the information located at the top of the aquatic toxicity (AT) test form indicating he facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental ciences Branch at the address cited above. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring willl begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the pe'ttee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure xo achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute 4n invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. 4. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised November 1995, or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 84.0% (defined as treatment two in the procedure document). The permit holder shall perform,quarterty monitoring using this procedure to establish compliance with the permit condition. The tests will be performed during the months of January, April, July, and October. Effluent Permit No. NC0005177 sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DWQ Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Water Quality 4401 Reedy Creek Road Raleigh, North Carolina 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the pennittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Part I. B. f FFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0005177 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge stormwater, boiler blow -down, condensate and non -contact cooling water from outfall(s) serial number 004. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS, DISCHARGE LIMITATIONS MONITORING :;-: REQUIREMENTS Monthly Average Flow2 Weekly Average Daily Maximum Measurement Frequency Monthly Sample Type .. Instantaneous Sample Location' E Total Suspended Residue pH3 2/Month Conductivity Chlorides Notes: Monthly Monthly Monthly Grab Grab Grab Grab Sample locations: E - Effluent, I - Influent. 2 Where no measurable discharge occurs, "no discharge" should be clearly noted on the submitted monthly discharge monitoring report. One set of samples per year shall be collected during a discharge resulting from a representative storm event (see Definitions in Part II, Standard Conditions). Failure to monitor storm events in accordance with this specified frequency shall constitute a violation of this permit. For each representative storm event the total precipitation, storm duration , and total flow must be monitored. Total flow shall be; (a.) measured continuously, (b.) calculated based on the amount of area draining to the outfall, the amount of built -upon (impervious) area, and the total amount of rainfall, or (c.) estimated by the measurement of flow at 20 minute intervals during the rainfall event. "Sample Collected During a Representative Storm Event" shall be clearly marked on the Discharge Monitoring Report to indicate the samples were taken during a representative storm event. 3 The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. The Permittee shall obtain authorization from the Division of Water Quality prior to utilizing any biocide in the cooling water . There shall be no chromium, zinc, or copper added to the treatment system except as pre -approved additives to biocidal compounds. The Permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in the treatment system which may be toxic to aquatic life other than those previously reported to the Division of Water Quality. Such notification shall include completion of Biocide Worksheet Form 101. There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I. B. (2). VISUAL MONITORING Permit No. NC0005177 Visual monitoring requires a qualitative visual inspection of each stormwater outfall for the purpose of evaluating the effectiveness of the Stormwater Pollution Prevention Plan (SPPP) and assessing new sources of stormwater pollution. No analytical tests are required for visual monitoring. Visual monitoring of stormwater outfalls does not need to be performed during a representative storm event. Visual monitoring of the following discharge characteristics will be performed at outfall 004 as specified below: Discharge. Characteristics Frectuencyi 1 Monitoring Type2 1.: Monitoring'. Location3 Color Semi -Annual Visual DO Odor Semi -Annual Visual DO Clarity Semi -Annual Visual DO • Floating Solids Semi -Annual Visual DO Suspended Solids Semi -Annual Visual DO Foam Semi -Annual Visual DO Oil Sheen Semi -Annual Visual DO Other obvious indicators of stormwater pollution Semi -Annual Visual DO Notes: Frequency: The first visual monitoring event during the term of the permit must be performed during the initial analytical monitoring event. All subsequent visual monitoring will be performed twice per year, once in the spring and once in the fall. 2 Monitoring Type: Visual monitoring requires a qualitative visual observation of each stormwater outfall. No analytical testing or sampling is required as part of the visual monitoring. 3 Sample Location: (DO) Discharge Outfall - 004 SECTION C STORM\VATER POLLUTION PREVENTION PLAN The Permittee shall develop a Stormwater Pollution Prevention Plan (for those areas exposed to industrial act4vity draining to outfall 004), herein after referred to as the Plan. This Plan shall be considered public information in accordance with Part II, Standard Conditions, Section D.8. of this permit. The Plan shall include, at a minimum, the following items: a. Site Plan. The site plan shall provide a description of the physical facility and the potential polluIant sources which may be expected to contribute to contamination of stormwater discharges. The site plan shall contain the following: (1) A general location map (USGS quadrangle map or appropriately drafted equivalent map), showing the facility's location in relation to transportation routes and surface waters, the name of the receiving water(s) to which the stormwater outfall(s) discharges, or if the discharge is to a municipal separate storm sewer system, the name of the municipality and the ultimate receiving waters; and accurate latitude and longitude of the point(s) of discharge. (2) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. (3) A site map drawn to scale with the distance legend indicating location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall and activities occurring in the drainage area, building locations and impervious surfaces, and the percentage of each drainage area that is impervious. For each outfall, a narrative description of the potential pollutants which could be expected to be present in the stormwater discharge. (4) A list of significant spills or leaks of pollutants that have occurred at the facility during the 3 previous years and any corrective actions taken to mitigate spill impacts. (5) Certification that the stormwater outfalls have been evaluated for the presence of non-stormwater discharges. The certification statement will be signed n accordance with the requirements found in Part II, Standard Conditions, Section B.11. b. Stormwater Management Plan. The stormwater management plan shall contain��e description of the materials management practices employed which control or n the exposure of significant materials to stormwater, including structural and non structural measures. The stormwater management plan, at a minimum, shall incorporate following: (1) A study addressing the technical and economic feasibility of changing the methods of operations and/or storage practices to eliminate or reduce exposure of and processes to stormwater. Wherever practicable the permittee shall cover all storage areas, material handling operations, manufacturing or fueling operations to prevent materials exposure to stormwater. In areas where elimination of exposure is not practicable, the stormwater management plan shall document the feasibility of diverting the stormwater runoff away from areas of potential contamination. Permit No. NC0005177 (2) A schedule to provide secondary containment for bulk storage of liquid products, storage of Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) water priority chemicals, or storage of hazardous substances to prevent leaks and spills from contaminating stormwater runoff. If the secondary containment devices are connected directly to stormwater conveyance systems, the connection shall be controlled by manually activated valves or other similar devices [which shall be secured with a locking mechanism] and any stormwater that accumulates in the containment area shall be at a minimum visually observed for color, foam, and visible sheens, prior to release of the accumulated stormwater. Accumulated stormwater shall be released if found to be uncontaminated. Records documenting the individual making the observation, the description of the accumulated stormwater and the date and time of the release shall be kept for a period of five years. (3) A narrative description shall be provided of Best Management Practices (BMPs) to be considered such as, but not limited to, oil and grease separation, debris control, vegetative filter strips, infiltration and stormwater detention or retention, where necessary. The need for structural BMPs shall be based on the assessment of potential of sources to contribute significant quantities of pollutants to stormwater discharges and data collected through monitoring of stormwater discharges. (4) Inspection schedules of stormwater conveyances and controls and measures to be taken to limit or prevent erosion associated with the stormwater systems. c. Spill Prevention and Response Plan. The Spill Prevention and Response Plan shall incorporate a risk assessment of potential pollutant sources based on a materials inventory o1 the facility. Facility personnel (or tcam) responsiblc for implcrrcnting the plan shall be identified in the plan. A responsible person shall be on -site at all times during facility . operations mat nave the potential to contaminate stormwater runoff through spills or exposure of materials associated with the facility operations. d . Preventative Maintenance and Good Housekeeping Program. A preventative maintenance program shall be developed. The program shall document schedules of inspections and maintenance activities of stormwater control systems, plant equipment and systems. Inspection of material handling areas and regular cleaning schedules of these areas shall be incorporated into the program. e. Employee Training. Training schedules shall be developed and training provided at a minimum on an annual basis on proper spill response and cleanup procedures and preventative maintenance activities for all personnel involved in any of the facility's operations that have the potential to contaminate stormwater runoff. Facility personnel (or team) responsible for implementing the training shall be identified in the Plan. f. Responsible Party. The Stormwater Pollution Prevention Plan shall identify a specific position(s) responsible for the overall coordination, development, implementation, and revision to the Plan. Responsibilities for all components of the Plan shall be documented and position(s) assignments provided. Plan Amendment. The permittee shall amend the Plan whenever there is a change in design, construction, operation, or maintenancewhich has a significant effect on the potential for the discharge of pollutants to surface waters. The Stormwater Pollution Prevention Plan shall be reviewed and updated on an annual basis. The Director may notify the permittee when the Plan does not meet one or more of the minimum requirements of the permit. Within 30 days of such notice, the permittee shall g• submit a time schedule to the Director for modifying the Plan to meet minimum requirements. The permittee shall provide certification in writing (in accordance with Part II, Standard Conditions, Section B. 11.) to the Director that the changes have been made. h. •Facili Inspections. Inspections of the facility and all stormwater systems shall occur at a mini um on a semiannual schedule, once in the fall (September -November) and once during the spring (April - June). The inspection and any subsequent maintenance activities performed shall be documented, recording date and time of inspection, individual(s) making the inspection and a narrative description of the facility's stormwater control systems, plant equipment and systems. Records of these inspections shall be incorporated into the Stormwater Pollution Prevention Plan. Visual monitoring as required in Part I, Section B.(2). shall be performed in addition to facility inspections. Implementation. Implementation of the plan shall include documentation of all monitoring, measurements, inspections and maintenance activities and training provided to employees, including the log of the sampling data and of activities taken to implement BMPs associated with the industrial activities, including vehicle maintenance activities. Such documentation shall be kept on -site for a period of five years and made available to the Director or his • authorized representative immediately upon request. SECTION D. MINIMUM MONITORING AND REPORTING REOUIREMENTS Minimum monitoring and reporting requirements are as follows unless otherwise approved in writing by the Director of the Division of Water Quality. a. Visual monitoring for color, odor, solids, foam, outfall staining, visible sheens and dry weather flow shall be performed at all stormwater discharge outfall locations. All visual monitoring shall be documented and records maintained with the Stormwater Pollution Prevention Plan. b. This permit regulates stormwater discharges. Non-stormwater discharges which shall be alloweJf1 in the stormwater conveyance system are: (1) (2) (3) All other discharges that are authorized by an NPDES permit. Uncontaminated groundwater, foundation drains, air -conditioner condensate without added chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant, water from footing drains, flows from riparian habitats and wetlands. Discharges resulting from fife -fighting. Page 1 of 20 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A: DEFINITIONS 1. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 2. Best Management Practices (BMPs) Schedules of activities, prohibitions of practices, maintenance procedures, and other management practices to prevent or reduce the pollution of waters of the United States. BMPs also include treatment requirements, operation procedures, and practices to control plant site runoff, spillage or leaks, sludge or waste disposal, or drainage from raw material storage. 3. Bulk Storage of Liquid Products Liquid raw materials, manufactured products, waste materials or by-products with a single above ground storage container having a capacity of greater than 660 gallons or with multiple above ground storage containers having a total storage capacity of greater than 1,320 gallons. 4. Calculation of Means a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one (1). c. Weighted by Flow Value: Weighted .by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. 5. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 6. Coal Pile Runoff The rainfall runoff from or through any coal storage pile. 7. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on Part II Page 2 of 20 which daily discharges are sampled and measured, divided by the number of daily discharges samped and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the cone ntrations of all daily discharges sampled and/or measured during a calendar week (Sun lay/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the d 'ly concentration values). The daily concentration value is equal to the concentration of a co posite sample or in the case of grab samples is the arithmetic mean (weighted by flow value of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Effluent Limitations" in the text of Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as "Daily Maximum" under "Effluent Limitations" in the text of Part I of the permit; d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on whichldaily discharges are sampled and measured divided by the number of daily discharges sa„pl .d ardor measured during such year (arithmetic mean of the daily concentration values). The d 'ly concentration value is equal to the concentration of a composite sample or in the case ^ grab samples is the anthmenc mean (weighted by tow value) or ail the samples collec d during that calendar day . The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identif ed as "Annual Average" under "Effluent Limitations" in the text of Part I of the permit. e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendaarr day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily average concentration" for the discharge. It is identified as "daily averag" under "Effluent Limitations" in the text of Part I of the permit. f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter It is identified as "Quarterly Average Limitation" in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March, April through June, July through September, and October through December. 8. DWQ. DEM or Division Means the Division of Water Quality, Department of Environment, Health and Natural Resources. Part II Page 3 of 20 9. EMC Used herein means the North Carolina Environmental Management Commission. 10. Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 11. Landfill A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a land treatment facility, a surface impoundment, an injection well, a hazardous waste long- term storage facility or a surface storage facility. 12. Mass/Day Measurements a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday - Saturday) on which daily discharges are sampled and measured, divided by the numbcr of daily discharges sampled and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pe:::::ants found each day of the weex and men dividing this sum by the number o: days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part I of the permit. d. The "average annual discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. 13. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. c. A "continuous flow measurement" is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility. Flow Part II Page 4 of 20 shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. 14. Permit Issuing Authority The DirectLlor of the Division of Environmental Management. 15. Point Source Discharge Any discernible, confined and discrete conveyance, including but specifically not limited to, any pipe, ditch channel, tunnel, conduit, well, discrete fissure, container, rolling stock, or concentrated animal feeding operation from which pollutants are or may be discharged to waters of the state. 16. Representaative Storm Event A storm event that is preceded by at least 72 hours in which no storm event measuring greater than 0.1 inches as occurred. 17. Runoff Coefficient The fractign of total rainfall that is not infiltrated into or otherwise retained by the soil, concrete, asphalt or other surface upon which it falls that will appear at the conveyance as runoff. 18. Sam le T es a. Composite Sample: A composite sample shall consist of: (1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge anc combines proportional to the rate of tlow measured at the time of individual sample confection, or (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (3) a si gle, continuous sample collected over a 24 hour period proportional to the rate of flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once er hour, and the time interval between effluent grab samples shall be no greater than once per h ur except at wastewater treatment systems having a detention time of greater than 24 hours. In `uch cases, effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in number of days. However, in no case may the time interval between effluent grab samples be greater than six (6) hours nor the number of samples less than four (4) during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. Grab samples must be represe tative of the discharge or the receiving waters. 19. Secondary Containment Spill containment for the contents of the single largest tank within the containment structure plus sufficient freeboard to allow for the 25-year, 24-hour storm event. Part Il Page 5 of 20 20. Section 313 Water Priority Chemical A chemical or chemical category which: a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right -to -Know Act of 1986; b. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting requirements; and c. That meet at least one of the following criteria: (1) Is listed in appendix D of 40 CFR part 122 on either Table II (organic priority pollutants), Table III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and hazardous substances); (2) Is listed as a hazardous substance pursuant to section 311(b)(2)(A) of the CWA at 40 CFR 116.4; or (3) Is a pollutant for which EPA has published acute or chronic water quality criteria. 21. Significant Materials Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic pellets; finished materials such as metallic products; raw materials used in food processing or production; hazardous substances designated under section 1 0 1(14) of CERCLA; any chemical the facility is required to report pursuant to section 313 of Title III of SARA; fertilizers; pesticides; and waste products such as ashes, slag and sludge that have the potential to be released with stormwater discharges. 22. Significant Spills Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable quantities under section 311 of the Clean Water Act (Ref: 40 CFR 110.10 and CFR 117.21) or section 102 of CERCLA (Ref: 40 CFR 302.4). 23. $tormwater Runoff The flow of water which results from precipitation and which occurs immediately following rainfall or as a result of snowmelt. 24. Stormwater Associated with Industrial Activity The discharge from any point source which is used for collecting and conveying stormwater and which is directly related to manufacturing, processing or raw material storage areas at an industrial site. The term does not include discharges from facilities or activities excluded from the NPDES program. The following categories of facilities are considered to be engaging in "industrial activity": a. Facilities subject to stormwater effluent limitations guidelines, new source performance standards, or toxic pollutant effluent standards under 40 CFR Subchapter N Parts 400 - 471 (except facilities which are exempted under (k) of this definition); Part'Ii c. d. e. Page 6 of 20 b. Facilities classified as Standard Industrial Classifications 24 (except 2434), 26 (except 265 and 267), 28, 29, 30, 311, 32, 33, 3441, 373; Facilities classified as Standard Industrial Classifications 10 through 14 (mineral industry) including active or inactive mining operations (except for areas of coal mining operations meeting the definition of a reclamation area under 40 CFR 434.11(1)) and oil and gas exploraion, production, processing, or treatment operations, or transmission facilities that discharge stormwater contaminated by contact with or that has come in contact with, any overbui'!den, raw material, intermediate products, finished products, byproducts or waste products located on the site of such operations; inactive mining operations are mining sites that are not ing actively mined, but which have an identifiable owner/operator; Hazard us waste treatment, storage, or disposal facilities, including those that are operating under i terim status or a permit under Subtitle C of RCRA; Landfills, land application sites, and open dumps that receive or have received any industrial wastes (waste that is received from any of the facilities described under this definition) including those that are subject to regulation under Subtitle D of RCRA; f. Facilitie salvage Industri g• s involved in the recycling of materials, including metal scrapyards, battery reclaimers, yards and automobile junkyards, including but limited to those classified as Standard Classification 5015 and 5093; Steam electric power generating facilities, including coal handling sites; h. Transportation facilities classified as Standard Industrial Classifications 40, 41, 42, 44, and 45 which �,,,.h . avc vehicle maintenance shops, equipment cleaning operations, or airport dcicing operati ns. Only those portions of the facility that are either involved in vehicle maintenance kinciud ng vehicle rehabilitation, mecnanicai repairs, painting, fueling an .tun:icario n);- equipment cleaning operations, airport deicing operations, or which are otherwise identified under (a)-(g) or (i)-(k) of this definition are associated with industrial activity; i. Treatmnt works treating domestic sewage or any other sewage sludge or wastewater treatment device or system, used in the storage treatment, recycling, and reclamation of municipal or domestic sewage, including lands dedicated to the disposal of sewage sludge that are located within the confines of the facility, with a design flow of 1.0 mgd or more, or required to have an approved pretreatment program under 40 CFR part 403. Not included are farm lends, domestic gardens or lands used for sludge management where sludge is beneficially reused and which are not physically located in the confines of the facility, or areas that are in compliance with section 405 of the CWA; j. Construction activity including clearing, grading and excavation activities except: operations that result in the disturbance of less that five acres of total land area which are not part of a larger common plan of development or sale; k. Facilities under Standard Industrial Classifications 20, 21, 22, 23, 2434, 25, 265, 267, 27, 283, 285, 30 31 (except 311), 323, 34 (except 3441), 35, 36, 37 (except 373), 38, 39, 4221-25, (and which ar not otherwise included within (a)-(j) of this definition). For the categories of industries identified in (a) through (j) of this definition the term includes, but is not limitd to, stormwater discharges from industrial plant yards; immediate access roads and rail lines used or traveled by carriers of raw materials, manufactured products, waste material, or by-product used or created by the facility; material handling sites; refuse sites; sites used for the application or disposal of process wastewaters; sites used for the storage and maintenance of material haidling equipment; sites used for residual treatment, storage, or disposal; shipping and Part Il Page 7 of 20 receiving areas; manufacturing buildings; storage areas (including tank farms) for raw materials, and intermediate and finished products; and areas where industrial activity has taken place in the past and significant materials remain and are exposed to stormwater. For the categories of industries identified in (k), the term includes only stormwater discharges from all areas listed in the previous sentence (except access roads) where material handling equipment or activities, raw material, intermediate products, final products, waste material, by-products, or industrial machinery are exposed to stormwater. Material handling activities include the: storage, loading and unloading, transportation, or conveyance of any raw material, intermediate product, finished product, by-product or waste product. The term excludes areas located on plant lands separated from the plant's industrial activities, such as office buildings and accompanying parking lots as long as the drainage from the excluded areas is not mixed with stormwater drained from the above described areas. Industrial facilities (including industrial facilities that are Federally or municipally owned or operated that meet the description of the facilities listed in (a)-(k)) include those facilities designated under 40 CFR 122.26(a)(1)(v). 25. Ten Year Design Storm The precipitation event of a duration which will produce the maximum peak rate of runoff for the watershed of interest resulting from a rainfall event of an intensity expected to be equaled or exceeded, on the average, once in ten years. 26. Total Flow The flow corresponding to the time period over which the sample collection occurs. Thc total flow calculated based on the size of the area draining to the outfall, the amount of the built -upon (impervious) surfaces within the arainage area, and the total amount of rainfall occurring during the sampling period. 27. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. 28. Vehicle Maintenance Activity Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations, or airport deicing operations. 29. Visible Sedimentation Solid particulate matter, both mineral and organic, that has been or is being transported by water, air, gravity, or ice from its site of origin which can be seen with the unaided eye. 30. Waste Pile Any non -containerized accumulation of solid, non -flowing waste that is used for treatment or storage. Part lI Page 8 of 20 SECTION B. GENERAL CONDITIONS 1. Duty to Comply The pernittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a)1 of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or dispos established under section 405(d) of the Clean Water Act within the time provided in the re ulations that establish these standards or prohibitions or standards for sewage sludge use or dis osal, even if the permit has not yet been modified to incorporate the requirement. b. The C ean Water Act provides that any person who violates a permit condition is subject to a civil p nalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit, condition may be assessed an administrative penalty not to exceed $10,000 per violate 9 n with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 U.S.C. 1319 and 40 CFR 122.41 (a)] c. Under state law, a civil penalty of not more than ten thousand dollars ($10,000) per violation may bi assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes § 143-215.6A] d. Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318, or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of the Act. Adminjstrative penalties for Class I violations are not to exceed $10,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $25,000. Penalties for Class II violations are not to exceed $10,000 per day for each day during which the violation continues, with thie maximum amount of any Class II penalty not to exceed $125,000. 2. Duty to Mitigate The permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. 3. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, C-4) and "Power Failures" (Part II, C-7), nqthing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, br penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. Part 11 Page 9 of 20 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. 8. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the t'ermit Issuing Authority may request to aetermune whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. 9. Duty to Reapply If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the permittee must apply for and obtain a new permit. 10. Expiration of Permit The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any permittee that has not requested renewal at least 180 days prior to expiration, or any permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: Part II Page 10 of 20 (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more th4n 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) F9r a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) Th authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, op rator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the co pany. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and k.sj Di! written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurae, and complete. I am aware that there are significant penalties for submitting false inform Lion, including the possibility of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notificatio of planned changes or anticipated noncompliance does not stay any permit condition. 13. Permit Modification, Revocation and Reissuance. or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. Part II 14. Previous Permits All previous National Pollutant Discharge Elimination System Permits issued to this facility, whether for operation or discharge, are hereby revoked by issuance of this permit. [The exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective.] The conditions, requirements, terms, and provisions of this permit authorizingdischarge under the National Pollutant Discharge Elimination System govern discharges from this facility. Page 11 of 20 SECTION C. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified back-up operator of the appropriate type and any grade to comply with the conditions of Title 15A, Chapter 8A .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A .0202. Once the facility is classified, the permttee shall submit a letter to the Certification Commission which designates the operator in responsible charge within thirty days after the wastewater treatment facilities are 5u% complete. 2. Proper Operation and Maintenance The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. 3. Need to Halt or Reduce not a Defense It shall not be• a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 4. Bypassing of Treatment Facilities a. Definitions (1) "Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. Part II Page 12 of 20 (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent to s of natural resources which can reasonably be expected to occur in the absence of a by ass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypas es are not subject to the provisions of Paragraphs c. and d. of this section. c. Notic (1) A 'ticipated bypass. If the permittee knows in advance of the need for a bypass, it shall su mit prior notice, if possible at least ten days before the date of the bypass; including an ev uation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II, E. 6. of this permit. (24 hour notice). d. Prohibition of Bypass (1) By ass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass, unless: (i) (iii Bypass was unavoidable to prevent loss of life, personal injury or scverc property damage; There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and The permittee submitted notices as required under Paragraph c. of this section. (2) Th Permit Issuing Authority may approve an anticipated bypass, after considering its ad erse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (1) of this section. S. Upsets a. Definit on. "Upset " means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect fan upset. Part II Page 13 of 20 An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph c. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (1) An upset occurred and that the permittee can identify the cause(s) of the upset; (2) The permittee facility was at the time being properly operated; and (3) The permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of this permit. (4) The permittee complied with any remedial measures required under Part II, B. 2. of this permit. d. Burden of proof. In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal regulations goveming the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A, North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION D. MONITORING AND RECORDS 1. Representative Sampling Part II Page 14 of 20 Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and unles otherwise specified,before the effluent joins or is diluted by any other wastestream, body of w ter, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2. Reporting Monitorin results obtained during the previous month(s) shall be summarized for each month and reported o a monthly Discharge Monitoring Report (DMR) Form (DWQ No. MR 1,1.1, 2, 3) or alternative forms approved by the Director, DWQ, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a rew facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Water Quality Water Quality Section ATTENTION: Central Files Post Office Box 29535 Raleigh, North Carolina 27626-0535 3. How Measurements Appropria a flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy Qf the measurements are consistentwith the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than + 10% from, the true discharge rates throughout the range of expected discharge volumes. Once - through cq: ndenser cooling water flow which is monitored by pump logs, or pump hour meters as specified In Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procddures Test procedures for the analysis of pollutants pursuant tb NCGS 143-215.63 et. seq, the Water published pursuant to Section 304(g), 33 USC as Amend d, and Regulation 40 CFR 136; or in 40 CFR 1J36, unless otherwise specified in 40 specified in this permit. shall conform to the EMC regulations published and Air Quality Reporting Acts, and to regulations 1314, of the Federal Water Pollution Control Act, the case of sludge use or disposal, approved under CFR 503, unless other test procedures have been To meet a intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data gene ated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting evels below permit discharge requirements, then the most sensitive (method with the P lowest oSsible detection and reporting level) approved method must be used. 5. Penalties for Tampering Part ll Page 15 of 20 The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both. 6. Records Retention Except for records of monitoring information required by this permit related to the permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the permittee shall retain records of all monitoring information, including all calibration and maintenance recordsand all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. 8. Inspection and Entry The permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E. REPORTING REQUIREMENTS 1. Change in Discharge Part II Page l6 of 20 All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. ,Planned Changes The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The al eration or addition to a permitted facility may meet one of the criteria for determining wheth4r a facility is a new source in 40 CFR Part 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1 ). c. The al eration or addition results in a significant change in the permittee's sludge use or disposal practices, and such alternation, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of add tional use or disposal sites not reported during the permit application process or not reportd pursuant to an approved land application plan. 3. Anticipated Noncompliance The perm4tee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. 4. it ransters This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and incorporate such other requirements as may be necessary under the Clean Water Act. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2 of the permit) or forms provided by the Director for reporting results of monitoring of sludge tise or disposal practices. b. If the permittee monitors any pollutant more frequently than required by/the permit, using test procedures specified in Part II, D. 4. of this permit or in the case of sludge use or disposal, approved under 40 CFR 503, or as specified in this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR. c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. 6. Twenty-four Hour Reporting a. The permittee shall report to the central office or the appropriate regional office any nonco pliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the Part II Page 17 of 20 circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24 hours under this paragraph: (1) Any unanticipated bypass which exceeds any effluent limitation in the permit. (2) Any upset which exceeds any effluent limitation in the permit. (3) Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. c. The Director may waive the written report on a case -by -case basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. 7. Other Noncompliance The permittee shall report all instances of noncompliance not reported under Part II. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit. 8. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information. 9. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. Paft II 10. Page 18 of 20 Availabilit' of Reports Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal .penalties as provided for in NCGS 143- 215.1(b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clea Water Act provides that any person who knowingly makes any false statement, representa ion, or certification in any record or other document submitted or required to be maintaine under this permit, including monitoring reports or reports of compliance or noncompl ance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, r by imprisonment for not more than two years per violation, or by both. SECTION F. OTHER REOUIREMENTS 1. Construction No constriction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and specifications have been submitted to the Division of Environmental Management and written ap royal and Authorization to Construct has been issued. 2. Groundwater Monitoring The perm4tee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. 3. Changes i9 Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a. That any activity has occurred or will occur which would result in the discharge, on a routine or freq ent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) 30ne hundred micrograms per liter (100 ug/l); (2)Two hundred micrograms per liter (200 ug/l) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/1) for 2.4-dinitrophenol and for 2-methyl-4.6- dinitrophenol; and one milligram per liter (1 mg/1) for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant in the permit application. Pan I1 Page 19 of 20 b. That any activity has occurred or will occur which would result in any discharge, on a non - routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter (1 mg/1) for antimony; (3) Ten (10) times the maximum concentration value reported for that pollutant in the permit application. 4. Requirement to Continually Evaluate Alternatives to Wastewater Discharges The permittee shall continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within sixty (60) days of notification by the Division. Page 20 of 20 PART III SCHEDULE OF COMPLIANCE 1. The permittee shall comply with final effluent limitations, monitoring requirements and controls specified for wastewater and stormwater discharges in accordance with the following schedule: The Stormwater Pollution Prevention Plan shall be developed and implemented by April 30, 1997. 2. The pqrmittee shall at all times provide the operation and maintenance necessary to operate the existing facilities and stormwater controls at optimum efficiency. PART IV ANNUAL ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS The permittee must pay the annual administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the permit. PART V LIMITATIONS REOPENER This permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or b. controls any pollutant not limited in the permit. The permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. FMC Corporation Lithium Division NDPES No. NC0005177 Permit Renewal 4/96 ATTACHMENT 6 WATER TREATMENT CHEMICALS Plant uses these itrade name products, or equivalent products, available through commercial water treatment service firms. Data presented here is 1995 usages. MSDSs for these m terials are attached. PERFORMAX 401 BIOSPERSE 250 MEKOR 70 sodium molybdate 1-10% organic salt 1-10% sodium tolyltriazone 1-10% organic salt 1-10% sodium hyroxide 1-10% magnesium nitrate 1-10% 5-chloro-2-methyl-4- isothiazoline-3-one 1.15-1.42% cupric nitrate <1% magnesium chloride 1-10% 2-methyl-4-isothiazolin-3-one 0.35-0.47% methyl ethyl ketone oxime 85-100% WRICO OXY 11 sodium sulfite 1-10% DREWAMINE CORROSION INHIBITOR morpholine 40-55% DREWPHOS 2300 sodium hexametaphosphate 1-10% acrylic acid polymer, acid salt 1-10% sodium hydroxide 3% DREWPLEX 1621 acrylic acid polymer, sodium salt 10-25% acrylic acid polymer, sodium salt 1-10% sodium hydroxide 1-10% CAUSTIC SODA (25%) sodium hydroxide pellets 98-100% AMERTROL 1123 Tetrapotassium pyrophosphate 40-55% acrylic polymer 1-10% CATALYZED SULFITE sodium sulfite 85-100% benzoic acid 1-10% FMC Corporation - Lithium Division NDPES No. NC0005177 - Permit Renewal 4/96 ATTACHMENT 6, PAGE 2 WATER TREATMENT APPLICATION SPECIFICS (1) Turbine Gener for #1 Cooling Tower 5 gal. Performax 401 corrosion inhibitor 1 gal. Biosperse 250 microbiocide Weekly feed automatic; Discharge drain from Cogen to Lower pond/001 (2) Turbine Generiator #2 Cooling tower 11 gal. Performax 401 corrosion inhibitor 2 gal. Biosp rse 250 microbiocide Weekly feed automatic; Discharge drain from Cogen to Lower Pond/001 (3) B.Q. Metal Cooling Tower 4 gal. Perfor ax 401 corrosion inhibitor 1 gal. Biospe se 250 microbiocide Weekly feed automatic; Discharge from north drain to Lower Pond/001 (4) R&D Cooling Twer 1 gal. Perforinax 401 corrosion inhibitor 1 gal. Biosperse 250 microbiocide Weekly shock; Circulate through R&D Lake/001,004 (5) Shipping Air Comp. Cooling Tower 1 gal. Performax 401 corrosion inhibitor 1 gal. Biosperse 250 microbiocide Weekly shock; Discharge from north drain to Lower Pond/001 (6) Organic Plant Cooling Tower 1 gal. PerforTax 401 corrosion inhibitor 1 gal. Biospe se 250 microbiocide Weekly shock; Discharge to West Canal/004 Cogen Boiler 3 qt. Mekor 70 corrosion inhibitor 3 gal. Wrico Oxy 11 corrosion inhibitor 3 qt. Drewami a corrosion inhibitor 100 ml. Drewp os 2300 deposit control agent 1 qt. Drewplex 1621 cleaner conditioner Daily feed au omatic; Discharge drain from Cogen to Lower Pond/001 Demineralization System 1 gal. Wrico oxy 11 corrosion inhibitor Daily feed automatic; Discharge drain from Cogen to Lower Pond/001 (7) FMC Corporation - Lithium Division NDPES No. NC0005177 - Permit Renewal 4/96 ATTACHMENT 6, PAGE 3 WATER TREATMENT APPLICATION SPECIFICS (8) Organic Boile� 16 oz. Wrico xy 11 corrosion inhibitor 16 oz. Drewamine corrosion inhibitor 16 oz. Caustic Soda 25% 16 oz. Amertrpl 1123 boiler water treatment 16 oz. Catalysed Sulfite Weekly feed a tomatic; Discharge to West Canal/004 (9) Old Boilers 60 lb. AmetrotL 1125 deposit inhibitor 60 lb. Caustic Soda 25% 3 lb. Drewamine corrosion inhibitor 1 qt. Mekor 0 corrosion inhibitor Daily feed automatic; Circulate through R&D Lake/001,004 FMC CORPORATION LITHIUM DIVISION NPDES No. NC0005 Permit Renewal 4 77 96 ATTACHMENT 7 NARRATIDESCRIPTION OF TREATMENT WORKS SLUDGE MANAGEMENT PLAN FMC Corporation's two aerobic diges gallons/day and t FMC's Lower Pond solids are pumped treatment and dis FMC is actively e_ these package treatment units and discharge these wastes to the City of Bessemer City's municipal treatment works. Implementation of this project would eliminate management of sanitary wastes at this facility. Lithium Division facility in Bessemer City ("FMC") operated ion sewage treatment plants. One has a capacity of 5,000 e other a capacity of 10,000 gallons/day. Both discharge to nd ultimately to outfall 001. Periodically, accumulated from the system by a commercial septic management firm for osal elsewhere. ploring the potential to collect sanitary wastes managed in MEMO TO: THRU: FROM: DIVISION OF WATER QUALITY February 24, 1997 ANDUM Steve Pellei Don Safrit Ruth Swanek �;C `2 1.1 Carla Sanderson CPI Jacquelyn 1•Ji. Nowell SUBJECT: Comments on Draft NPDES permit for FMC Corporation NPDES Permit No. NC0005177 Gaston County Z kr ow that you are On a fast track for reviewing and getting a response out. However, he Ir)stream Assessment Unit did want to submit a written response to FMC's draft coin' entsi..,To the following designated items. #6. Monthly monitoring for chromium, copper and zinc. A review of the self monitoring data submitted from 1994 through 1996 does indicate that most of the reported values for these parameters are below detection. However, the reasonable potential aralysis indicated that some type of monitoring is still recommended for ail the parameters Regarding chromium with 27 of 29 reported values below defection, we will recommenC annual monitoring. For copper and zinc, we will recommend that the facility request that the laboratory use the same detection level rather than varying, from month to month. Th_s affects the analysis when a value that would be undetected with a level of <10 µ.g/1 in May, becomes a detectable value when a level of <2 mil is used in June. We will recommenc a reduced frequency of quarterlmonitoring for copper and zinc because they are action l �vels, but in both cases, the analysis predicted values greater than the allowable concentration. #7. Limit and instream monitoring for TSR - The. effluent limit for TSR was modified based on updated information submitted by P&E. TAU applied this limit to outfall 001. The instream monitoring was added because of the large increase in the concentrati n to be discharged. Since the UT Abernethy Creek has a Poor biological rating, instream m nitoring was included to see the impact that TSS would have. Historical instream da a also shows that levels for total dissolved solids increase from the upstream site for 001 designated in FMC's self monitoring data as "West Canal" to the: downstream site of UT he.rnethy Creek. If this parameter is being measured for outfall (.)04 at the same downstrean location , then it can be deleted from outfall 001's requirement. #8. effluent to d consistently chlorides m; toxicity prof in order to for chloride: usually no ]c t:ff1ucnt monitoring for Chlorides - This requirement was added to the terirline the concentration of chlorides being discharged. This facility has failed its toxicity test and past documentation from ESB had indicated that ty be a contributor to the toxicity problem. (Memo April 6, 1993). If the ileni continues, it would be helpful to know the amount of chlorides discharged no'v' if a reduction would help resolve the problem. The=downstrearn values sometimes increases as much as 7 times higher than the tiptiiream value and ss than three times as high as the upstream. The allowable concentration of Memo to Steve Pellei page 2 chlorides at 0.615 MGD is 295 mg/I, however the actual concentration is unknown because no efiluen4 monitoring is required. If effluent monitoring indicates that this amount is not discharged, FMC can request that the requirement can be deleted after twelve months of monitoring. #9r lnstream Monitoring Sites for Outfall 001 - IAU has not recomme Ided any changes in the existing lnstream monitoring sites. The upstream site of West Can 1 and the downstream site, immediately downstream of outran in UT Abernethy Creek wer the descriptions given in FMC's self -monitoring data and for consistency, were listed in th WLA_ If the descriptions in Item #9 are the existing sites, we will concur with FMC's rec mmended language... If t ere are any questions on these comments and recommendations, please contact me. cc: Re Gleason W A File Attachment 3 FMC Corporation NPDES Renewal 4/96 NPDES No. NC0005177 FMC LITHIUM FACILITY SCALE 1 INCH = 160 FEET The ADVENT Group, Inc. FIGURE 3. DETAIL OF FMC EFFLUENT CHANNEL AND CONFLUENCE WITH UN -NAMED TRIBUTARY AUGUST 1995 645801FMC1FIGS.PRE Page 1 Note for Jackie Nowell From: Carla Sanderson Date: Tue, Feb 18,1997 9:16 AM Subject: Response To: Jackie Nowell; Ruth Swanek Jackie received FMC Corporation comments from Steve P. this morning and will be working on the response to their issues regarding monitoring and frequencies, etc. Please put this on the short term project list. Jackie - I assume you will be sending a memo to Steve with our recommendations. Please put through me and Ruth also, so she can put as completed on the project list. FMC Corporation i, ; `- 16; B x 195 Bessemer City North ; Carolina 28016 704 8685300 Fax 704 868 5496 fMC CERTIFIED MAIL RETURN RECEIPT REQUESTED December [3 1996 State of orth Carolina Departmen of Environment, Health, and Natural Resources Division of Water Quality P.O. Box 9535 Raleigh, NC 27626-0535 Attn: Mr. David A. Goodrich, Supervisor NPDES Group Re: FMC C rporation - Lithium Division 1 Besse er City - NPDES Permit No. NC0005177 Comme its on Draft NPDES Permit Dear Mr. Goodrich: FMC Corporation's Lithium Division facility in Bessemer City ("FMC") received a copy of the draft NPDES permit, No. NC0005177, on November 14, 1996. This draft permit was transmitted with the Division of Water Quality ("DWQ") letter of November 12, 1996, over your signature which states that all questions or comments on the draft permit should be directed to you within 30 days of receipt. FMC is herewith providing DWQ with questions and comments which FMC requests DWQ address prior to issuing a final version of NPDES permit No. NC0005177. FMC has organized these questions and comments to coincide with the sequence in which they appea in the permit. (i. Public Notice of intent to issue a State NPDES permit to the following - This narrative states that one parameter is ater quality limited. FMC requests that DWQ identify the parameter which is water quality limited. r 2. Public Notice of intent to issue a State NPDES permit to the following - FMC requests that this section state that the renewal of NPDES Permit No. NC0005177 includes provisions for the discharge flows currently permitted under NCS000002 and that upon issuance of N00005177, permit No. NCS000002 will be canceled. • -1.1 E \-.t_ j G tA. ,L L i ^� ; �L � , C C T . Lt i • t'.1 l tI"1 N 6• ; cc' 11 tt.!"7t: (r Mr. David Goodrich NPDES Permit NC0005177 December 13, 1996 - Page 2 3. Supplement to Permit Cover Sheet - Item 1 describes the flows associated with Outfall 001 and contains a typographical error. FMC operates one 0.005 MGD domestic treatment facil}ty and one 0.010 MGD treatment facility; the 0.015 MGD flow hown in the description should be changed to 0.010 MGD. 4. Suppl ment to Permit Cover Sheet - Item 2 describes the flows associated with Outfall 004. FMC requests that effluent from the R•CD Pond, which may be discharged via Outfall 001, also be permitted to be discharged via Outfall 004. The R&D Pond is used to collect waters which are recycled as recirculating cooling water. Stormwater is collected in the pond and in perio s of prolonged and extreme wet weather, rainfall can overt kes FMC's evaporation of cooling water, which may occur annually or less frequently, the pond will require discharge. FMC requests the flexibility to discharge this pond to either permitted outfall as needed to control pond level. 5. Permit Part I.A. - This part includes effluent limitations and m nitoring requirements for Outfall 001. Four flow rate scena ios are included: lest than or greater than greater than gre ter than In the current f olloing flow Y,,,fl,,(t,rA 1 ok(AAA. tt r, QaV U f Nt ESGOuC�,Zk,r_ C��, C obtst rea 1\\\ . J : L7 `'- less than or greater than greater than greater than greater than equal to 0.615 MGD; 0.615 MGD and less than 0.700 MGD and less than 0.800 MGD and less than or equal to 0.700 MGD; or equal to 0.800 MGD; or equal to 0.900 MGD. issuance of NPDES Permit No. NC0005177 the rate scenarios are included: equal to 0.100 MGD; 0.1 MGD and less than or equal to 0.3 MGD; 0.3 MGD and less than or equal to 0.4 MGD; 0.4 MGD and less than or equal to 0.5 MGD; 0.5 MGD and less than or equal to 0.615 MGD. FMC had requested the additional higher flow scenarios to provide for the potential to increase discharge rates from ,Outfall 001. FMC also requests that the lower flow rates c6YAFi;'4' [` IN`'F'L''� remain in the permit to provide for greater flexibility in chronic bioassay compliance during low flow periods. 6. Permit Part I.A. - This part includes effluent limitations and monitoring requirements for Outfall 001. Monitoring for chromium, copper and zinc has been required monthly in the previous NPDES permit and FMC believes that the effluent Mr. David Goodrich NPDES Permit NC0005177 December 13, 1996 - Page 3 characteristics for these metals has been sufficiently monitored to either drop the metals from the permit as historical results do not indicate a water quality issue, or, as a minimum, reduce the monitoring --frequency to annually. . Permit Part I.A. - This part includes effluent limitations and monitoring requirements for Outfall 001. Newly added monitoring requirements include monitoring "upstream" and "downstream" for total suspended residue ("TSR") in addition to monitoring the effluent for TSR. FMC's first concern is that the permit, as written, is ambiguous as TSR is limited to specific monthly average and daily maximum and it is unclear to which sample location these limitations apply. Second, FMC has monitored TSR at Outfall 001 for years, consistent with the applicable categorical discharge limitation for manufacturers of lithium carbonate and shown compliance with these standards. The addition of monitoring "upstream" and "downstream" is not warranted, nor consistent with the categorical limitations. Lastly, this monitoring requirement is redundant with those specified for Outfall 004, as discussed later in these comments. -4-8. Permit Part I.A. - This part includes effluent limitations and monitoring requirements for Outfall 001. Newly added monitoring requirements include monitoring the effluent for chlorides, in addition to monitoring "upstream" and "downstream" for chlorides. FMC has historically monitored upstream and downstream for chlorides and based on those results, does not believe that the additional requirement to monitor chlorides as Outfall 001 is justified. 9. Permit Part I.A. - This part includes effluent limitations and monitoring requirements for Outfall 001. The descriptions of the sample locations for "upstream" and "downstream" have been modified to specify the upstream sample location as "upstream at the west canal" and the downstream location as "immediately downstream of outfall in unnamed tributary to Abernethy Creek." FMC suggests that the following language as more accurate and consistent with the August 1995 report on regulated discharges submitted to and approved by DWQ pursuant to Stormwater NPDES Permit No. NCS000002. "U - Upstream in the West Canal at Outfall 004" "D - Immediately downstream of the convergence of Outfalls 001 and 004" Mr. David Goodrich NPDES Permit NC0005177 December 13, 1996 - Page 4 The remainder of FMC's comments concern the provisions in the permit WO relate to Outfall 004 and, as FMC requested, DWQ's incorporation of the provisions of stormwater permit No. NCS000002 into a traditional wastewater NPDES permit. FMC has generally grouped these remaining comments into two sections: First, those specific to the provisions relating to Outfall 004 and, second those which appear to stem from the logistic challenges of modifying the permit language related to incorpora ing stormwater provisions. Issues specifically related to Outfall 004 - 10. Permit Part I.B. - This part includes effluent limitations and monitoring requirements for Outfall 004. The permit states monthly monitoring is required for instantaneous flow at Outfall 004. FMC has installed a rectangular weir at outfall 004 which, pending recalibrations, is estimated to be accurate in the flow range of 0 to approximately 2,359 gpm. Nonetheless, due to the large area which drains to outfall 004, Turing extreme periods of high rainfall, the flow rate at Outfall 004 may exceed this upper rate at the time of monthly monitoring. FMC requests that Footnote 2, relating to flow monitoring, be modified to include the following langu ge: 'Where no measurable discharge occurs at the time of sampling, "no discharge" should be clearly noted on the submitted monthly discharge monitoring report. When flow rae at the time of sampling exceeds the maximum measurable flow rate, "greater than 2,300 gpm" should be reported on the submitted monthly monitoring report.' 11. Permit Part I.B. - This part includes effluent limitations and monitoring requirements for outfall 004. Monthly monitoring of TSR at Outfall 004 is required. This provision is redundant with DWQ's proposed requirement in Permit Part I.A. to monitor TSR 2/month "upstream of outfall 001 in the west ;anal" as this sampling location is Outfall 004. As state above, in comments relating to Permit Part I.A., FMC does not believe this requirement is justified, and in no case should TSR be required for Outfall 004 as well. as upstream of Outfall 001. 12. Permit Part I.B. - This part includes effluent limitations and monitoring requirements for Outfall 004. Footnote No. 4 speci ies that Total Residual Chlorine must be monitored only "if c lorine is added to the treatment system." FMC does not Mr. David Goodrich NPDES Permit NC0005177 December 13, 1996 - Page 5 add chorine to the treatment system nor does it intend to add chlorine to the treatment system. As the stipulation that the "Permittee shall notify theDirector in writing not later instituting pinety (90) days prior to use of any additional biocide used the the treatment system," also appears in the permit, FMC believes that the references to Total Residual Chlorine should be dropped and addressed in the general provisions for changes to FMC's use of biocides. 13. Permit Part I.B. - This part includes effluent limitations and monitoring requirements for Outfall 004. Provisions at the bottom of the section address the use of biocides in the treatment system and the requirement to notify DWQ of the use of any biocides not previously reported to DWQ. FMC understands that this inherently grants authorization for the use of water treatment chemicals that were listed in FMC's NPDES permit application. FMC also requests a copy of Bioci a Worksheet Form 101. Issues relating to difficulties in incorporating stormwater permit provisions into a process/cooling water NPDES permit - 14. Permi Part I, Section C, Stormwater Pollution Prevention Plan This section lists the required elements of Stormwater Pollution Prevention Plan ("SWP3"). One of those elements is a certification that the stormwater outfall has been evaluated for the presence of non-stormwater discharges. FMC notes that Outfall 004 is known to continuously discharge cooling water, condensate, and boiler blowdown, rendering the certification of limited value. Further, the permit should be clarified to limit the applicability of this section to areas draining to Outfall 004. FMC suggests the addition of a footnote is Permit Part I, Section B which stipulates that a SWP3 be developed for outfall 004. 15. Monitoring and Reporting Provisions as included in Permit Part I.B. and Part I, Section D. In several instances these sections appear to be contradictory and clarification is required. A. Permit Part I.B. appears to require monthly submittal of a disOarge monitoring report. Permit Part I.D., item c and d appear to require annual reporting of monitoring results. Mr. David Goodrich NPDES Permit NC0005177 December 13, 1996 - Page 6 B. Permit Part I.D., Item b. states that all samples collected shall be from a discharge resulting from a representative storm event. This language is consistent with that found in stormwater permits requiring annual or semi-annual sampling, not on a monthly basis, and represents an extreme undue burden for monthly sampling. Further, it is unknown whether a representative storm event occurs every month, or during regular business hours during that month. Further, Permit Part I.B. states that total precipitation, storm duration and total flow must be monitored for each representative storm event andtotal flow shall either be measured continuously or estimated by the measurement of flows at 20 minute intervals. Again, this represents an extreme burden if monthly samples are to be conducted for representative storm events. Outfall 004 is easily a twenty minute drive from FMC's offices and, given to large area which drains to Outfall 004, in a significant rain event, an individual could be required to be located at outfall 004 continuously for greater than 24 ho rs to measure total flow. Further, given that outfall 00fl continuously discharges in all but extreme drought, the cessation of flow from a storm event is indeterminable. Finally, the last paragraph in item e in Permit Part I.D. would appear to duplicate all sampling an reporting required under this permit as non-stormwater discharges occur continuously. C. Permit Part I, Section D, item a stipulates visual monitoring for color, odor, solids, etc. and that the first visual monitoring be conducted with the first analytical monitoring. Again, FMC believes that this is language typical of stormwater permits where annual or seti-annual sampling is required. Requiring visual monitoring in addition to monthly sampling is unduly burdensome and not justified. To ad follo ress all of these items, FMC suggests that the ing changes be made: Footnote 2 in Permit Part I, Section B be modified to state that once per year one of the monthly sampling events must coincde with a representative storm event and for that storm event, total precipitation be measured and total flow due to the stormwater portion of the discharge be estimated based on the total precipitation and drainage area. Mr. David Goodrich NPDES Permit NC0005177 December 13, 1996 - Page 7 Item in Permit Part I, Section D be modified to state that visua monitoring at Outfall 004 is required once per year, during the monitoring of a representative storm event. Items c and d in Permit Part I, Section D should be deleted. The last paragraph in Item e in Permit Part I, Section D should be deleted. 16. Part II - Schedule of Compliance. Item 1.b. stipulates that secondary containment as specified in Part I, Section A of this permit shall be accomplished by February 1, 1997. This language is drawn from the compliance schedule included in Stormwater Permit No. NCS000002 but is not complete. It should read: "S condary containment, as specified in Part I, Section A, 1. .2. of this permit shall be accomplished by February 1, 199�7 (unless otherwise approved by DWQ)." This final parenthetical is critical as FMC finalizes its review of secondary containment systems. FMC is in the proce s of relocating its source of lithium from a locally mined spodumene ore resource to a South American brine resou ce. This brine resource will be processed to a refined lithi m product in South America and brought to Bessemer City for final and further processing. In 1997/1998, FMC will be closing a significant portion of its manufacturing facility in response to discontinuation of the extraction of lithium from ore in Bessemer City. Installation of secondary containment for uncontained tanks located in processing units to be shutdown is not warranted. FMC will request exemption from he requirement for secondary containment for tanks and units to be shut down. Thus, the parenthetical must be reinstated in the permit language. If you have any questions, or require additional information, please contact me at 704/868-0806 or 704/599-1990. Very truly yours, '"##t .6. N41,4 Barbara E. Ritchie Environmental Manager }'DES WASTE LOAD ALLOCATION rkra. co 2_ PERMIT NO.: NC0005177 PERMITTEE NAME: FMC Corporation FACILITY NAME: Lithium Division Facility Status: Existing Permit Status: Major �l Pipe No.: 001 Renewal with Modification Minor Design Capacity: 0.615 MGD/o.1/ o. g / O. ci Domestic (% of Flow): 3.2 Industrial (% of Flow): 96.8 % Comments: FMC requests additional flow limits at 0.615 to 0.7 MGD, 0.7 to 0.8 MGD, and 0.8 to 0.9 MGD. FMC also requests combining 004 (stmwtr) and toe drain discharge with existing 001 under one permit. RECEIVING STREAM: an unnamed tributary to Abernethy Creek Class: C Sub -Basin: 03-08-37 Reference USGS Quad: F 13 SE (please attach) County: Gaston Regional Office: Mooresville Regional Office Previous Exp. Date: 9/30/96 Treatment Plant Class: Class III Classification changes within three miles: none Requested by: Prepared by: 1' Reviewed by %''0,1u 0 Wp16-c, Steve Pellei Date: 4/16/96 Gw Date: ,M6 ui Daye: Modeler Date Rec. Stivk.) SO 2 ` Drainage Area (mi ) / , S484 A �°) Avg. Streamflow (cfs): % - 7 7Q10 (cfs) 0 , ;27 Winter 7Q1( (cfs) 5` 3 30Q2 (cfs) Toxicity Limits: IWC 78 % Acutehroni Instream Monitoring: Parameters CI�(w(d TA) �s ^� t,�jt ,�,,d Est Upstream y Location L � Downstream Y Location i101n1 F J, fEl C1./.45t7'4 a P 0,1-k ( v„, 4(oc�;JE � GEbIC Flow (MGD): BOD5 (mg/1): TSS (lbs/day): DO (mg/1): pH (SU): NH3-N (mg/1): Chlorides (mg/1): Chromium (41): Copper (µg/I): Zinc (14/1): TN (mg/1): TP (mg/1): Monthly Avg. 0.615 30 333.9 5 6-9 monitor monitor monitor monitor monitor Qrtrly monitor Qrtrly monitor G - , A ,u 7-re 7` Daily Max. WQ or EL 45 WQ 1001.7 BPT NYPDES WASTE LOAD ALLOCATION pleat:, co R- CA.oa PERMIT NO.: NC0005177 PERMITTEE NAME: FMC Corporation FACILITY NAME: Lithium Division Facility Status: Existing Permit Status: Renewal with Modification Major Pipe No.: 001 Minor Design Capacity: 0.615 MGD/6.7/0, e / O. ci Domestic (% of Flow): 3.2 % Industrial (% of Flow): 96.8 Comments: FMC requests additional flow limits at 0.615 to 0.7 MGD, 0.7 to 0.8 MGD, and 0.8 to 0.9 MGD. FMC also requests combining 004 (stmwtr) and toe drain discharge with existing 001 under one permit. RECEIVING STREAM: an unnamed tributary to Abernethy Creek Class: C Sub -Basin: 03-08-37 Reference USGS Quad: F 13 SE County: Gaston Regional Office: Mooresville Regional Office Previous Exp. Date: 9/30/96 Treatment Plant Class: Class III Classification changes within three miles: none R ec, uested by: Fre;)ared by: 7 / R e� iewed by" CP/EL w —. (please attach) Steve Pellei Date: 4/16/96 Date: 27 9/=. Pate: g a� Modeler Date Rec. Drainage Area (mil ) 8484 ���0) l� Avg. Streamflow (cfs): 1, 7Q10 (cfs) 0.;7 Winter7Q1(► (cfs) °, y-3 30Q2 (cfs) v. 5& Toxicity Limits: IWC % Instream Monitoring: Parameters CklwEs I cr 1'4,4 cJ li4 �•"� �t� ,, r5t Upstream Y Location L � C,4 I Downstream Location z A td,, _w � s� �•M F / ostk( v / U i .4,t ,id C' /c. Flow (MGD): BODS (mg/1): TSS (lbs/day): DO (mg/1): pH (SU): NH3-N (mg/1): Chlorides (mg/1): Chromium (4/1): Copper (4/1): Zinc (.tg) TN (mg/1): TP Monthly Avg. 0.700 26 333.9 5 6-9 monitor monitor monitor monitor monitor Qrtrly monitor Qrtrly monitor Acute/ hronic Daily Max. WQ or EL WQ 1001.7 BPT f/ Comments;. ,t4 67n,wch , /f (ljyv lyal! /7} t 4 Nil'DES WASTE LOAD ALLOCATION Rea, co cz Caw�Ri��CA"t O PIiRMIT Na: NC0005177 PI:IZMTITEE NAME: F. \ CILITY NAME: FMC Corporation Lithium Division Facility Status: Existing Pcrmit Status: Renewal with Modification Major Minor Pipe No.: 001 Design Capacity: 0.615 MGD/o.`t / 0, 0 / O. ct Domestic (% of Flow): 3.2 % Industrial (% of Flow): ' 96.8 % Comments: FMC requests additional flow limits at 0.615 to 0.7 MGD, 0.7 to 0.8 MGD, and 0.8 to 0.9 MGD. FMC also requests combining 004 (stmwtr) and toe drain discharge with existing 001 under one permit. RECEIVING STREAM: an unnamed tributary to Abernethy Creek Class: C Sub -Basin: 03-08-37 Reference USGS Quad: F 13 SE County: Gaston Regional Office: Mooresville Regional Office Previous Exp. Date: 9/30/96 Treatment Plant Class: Class III Classification changes within three miles: none Requested by: Prepared by: Reviewed by S /449u fo y, Z ()9/EL -- Steve Pellei (please attach) Date: 4/16/96 Date: 8/27 9l0 nl (L Date: Modeler Date Rec. S '�1Z21 S� Drainage Area (mi2 ) r , `f _ S 484 (+.,e,,o) Avg. Streamflow (cfs): 1• 7 7Q10 (cfs) 0 . -27 Winter 7Q 1(i (c r s) a , f 3 30Q2 (cfs) o . s 8 Toxicity Limits: IWC y2 % Acut Instream Monitoring: C74,��At Tea) Upstream y Downstream Parameters Flow (MGD): BODS (mg/1): TSS (lbs/day): DO (mg/1): pH (SU): NH3-N (mg/1): Chlorides (mg/1): Chromium (14/1): Copper (1.g/1): Zinc (1-1-e1): TN (mg/1): TP Monthly Avg. 0.800 23 333.9 5 6-9 monitor monitor monitor monitor monitor Qrtrly monitor Qrtrly monitor Location (AiY s t (. ,,1 Location _Dim E A hi C.LJ sfi'f.,,K rL o-t i(( ,,,,7U 4bt.,lttz C/E.b Daily Max. WQ or EL WQ 1001.7 BPT Comments: /16,7 4 C 4o !�ti �T /iin'' j14 A(1, S t /la u,// 72 t 'E ,vo�51V,Es (r+ •-e Ld L (;t /"/ f 4-E4 4 /Fcf)cE / v 7ti) "fib /v,L,/ t( // 4)(/s. NUDES WASTE LOAD ALLOCATION Area co tz u.w.R, e; c.A'ri c a P1 RMIT NO.: NC0005177 PERMITTEE NAME: FACILITY NAME: Facility Status: Existing FMC Corporation Lithium Division Permit Status: Renewal with Modification Major 'I _ Minor Pipe No.: 001 Design Capacity: 0.615 MGD/o.1/0. $ I O. Domestic (% of Flow): 3.2 % Industrial (% of Flow): 96.8 % Comments: FMC requests additional flow limits at 0.615 to 0.7 MGD, 0.7 to 0.8 MGD, and 0.8 to 0.9 MGD. FMC also requests combining 004 (stmwtr) and toe drain discharge with existing 001 under one permit. RECEIVING STREAM: an unnamed tributary to Abernethy Creek Class: C Sub -Basin: 03-08-37 Reference USGS Quad: F 13 SE County: Gaston Regional Office: Mooresville Regional Office Previous Exp. Date: 9/30/96 Treatment Plant Class: Class III C la!,sification changes within three miles: none (please attach) P ec uested by: Steve Pellei Date: 4/16/96 F e tared by: 6‘4/2'( Date: , ' 7 % F iewed by a/cD te: Modeler Date Rec. sw3 Drainage Area (mi2 ) / , 4 Avg. Streamflow (cfs): 1.7 S484 (,g p) 7Q10 (cfs) °. 27 Winter7Q1(► (et's) e, 30Q2 (cfs) 58 Toxicity Limits: IWC % Acut Instream Monitoring: Parameters CI i d Er TdtA Upstream Y Location (-,\J't it / Downstream Y Location _E•1i E4,A// dwns-h-4 q c'f- O. r�•9(I ,N l/Eac Flow (MGD): ' BODS (mg/1): TSS (lbs/day): DO (mg/1): pH (SU): NH3-N (mg/1): Chlorides (mg/1): Chromium (4/1): Copper (14/1): Zinc (µgo): TN (mg/1): TP (mg/1): Monthly Avg. 0.900 20.5 333.9 5 6-9 monitor monitor monitor monitor monitor Qrtriy monitor Qrtrly monitor Daily Max. WQ or EL WQ 1001.7 BPT ' k lam! , 4 v.(c if, tAickfs , y i +E 4L Culla£. if444re,mi M4 f 7iat.� TA) 7 fi c4„a (74 AAJE /r; Facility Name: NPDES No.: Type of Waste: Facility Status: Permit Status: Receiving Stream: Stream Classification: Subbasin: County: Regional Office: Requestor: Date of Request: Topo Quad: r �\...L. FACT SHEET FOR WASTELOAD ALLOCATION AuG 2 1996 Requests # q,i1S'' 8 'd lii tti.',tTAL klAN �nE IEW '�,a;bt,�dd� FMC CORP.-LITHIUM DIV NC0005177 Industrial - 96.8% /Domestic 3.2 Existing Renewal with Modification UT Abernethy Creek C 0301837 Gaston MooresvilleltiOf Pellei 4/22/96 F13SE Stream Characteristic: USGS # Date: Drainage Area (mi2): Summer 7Q10 (cfs): Winter 7Q10 (cfs): Average Flow (cfs): 30Q2 (cfs): 1WC (%): 1.4 0.27 0.43 1.7 0.58 78 Wasteload Allocation Summary (approach taken, correspondence with region, EPA, etc.) Facility requesting renewal with modification of wasteflow to 0.7, 0.8, and 0.9 MGD. Facility requesting the existing stormwater outfalls be incorporated into NPDES process water discharge. Expansion flows were run in QUAL2e model of Crowders Creek basin dischargers. Results indicate that if existing permitted loading for BOD5 held the same, expansion flows can be allowed. Updated raw material information from facility results in higher effluent guidelines (see attached) for TSS. Chronic toxicity tests recommended for each wasteflow. Reasonable potential toxicity analysis recommends deletion of limits and monitoring requirements for dibromochloromethane, bromodichloromethane, bromoform, and chloroform. Special Schedule Requirements and additional comments from Reviewers: Le RG;71i16) CC,1/0126Vn t /A/P e l'1i7bA! ffi /1/Jyy KEPT /AI 4- 5 4-/‘),teM /rL6j fieDdip/Arc 77./ hlecrae_ peEms 17-415 Recommended by: Reviewed by Instream Assessment: Regional Supervisor: P7` Permits & Engineering: Date: 7/26/96 Date: " 79 <o Date: 73./0‘ Date: RETURN TO TECHNICAL SUPPORT BY: `�(' 2 1996 2 TOXICS/METALS/CONVENTIONAL PARAMETERS Existing Limit Recommended Limit: Monitoring Schedule: Existing Limits Flow (MGD): BOD5 ( g/1): TSR (1bs/day): DO (mg/1): pH (S9: Dibrom oromethane 4WD Bmmodi oromethane (V1)- NH3-N (mg/1): Bromoform (µg/1): Chloroform (µg/1): Chlorides (mg/1): Chromium (µg/1): Copper (µg/l): Zinc (µ ): TN (m ): TP (m ): Chronic Ceriodaphnia Pass/Fail @ 78% 78% JAN APR JUL OCT Monthly Avg. 0.615 30 86.91 5 6-9 44 28 monitor Qrtrly monitor Qrtrly monitor monitor monitor monitor monitor Qrtrly monitor Qrtrly monitor Daily Max. 45 260.82 Recomended Limits for #WLA 8484(a) Monthly Avg. Daily Max. Flow ( GD): 0.615 BOD5 (mg/I): 30 45 TSS (lbs/day): 333.9 1001.7 DO(m !): 5 pH (S : 6-9 NH3-N (mg/1): monitor Ch1ori (mg/1): monitor Chromi (µg/1): monitor Copper g/1): monitor Zinc (µ ): monitor TN (m ): Qrtrly monitor TP (mg/1): Qrtrly monitor Limits Changes Due To: Change in 7Q10 data Change in stream classification Relocation of discharge Change wasteflow Updatefacility information Results pf reasonable potential analysis WQ or EL WQ BPT Parameter(() Affected TSS Bromoform, Chloroform, Dibromochloromethane, Bromodichloromethane 3 Recommended Limits for #WLA 8484(b) TOXICS/METALS/CONVENTIONAL PARAMETERS Existing Limit Chronic Ceriodaphnia Pass/Fail @ 78% Recommended Limit 80% @ 0.700 MGD Monitoring Schedule: JAN APR JUL OCT Flow ( GD): BODS . mg/1): TSS abs/day): DO (mg/p: pH (SU). NH3-N (mg/1): Chloride's (mg/1): Chromi (µg/1): Copper g/1): Zinc (µ ): TN (m ): TP (mg/1?: Monthly Avg. 0.700 26 333.9 5 6-9 monitor monitor monitor monitor monitor Qrtdy monitor Qrtrly monitor Limits Changes Due To: Change in 7 10 data Change in stream classification Relocation of discharge Change in wasteflow Updated facility information Results of reasonable potential analysis Daily Max. WQ or EL WQ 1001.7 BPT Recommended Limits for #WLA 8484(c) Parameter(s) Affected TSS Bromoform, Chloroform, Dibromochloromethane, Bromodichloromethane TOXICSIMETALS/CONVENTIONAL PARAMETERS Existing Limit: Recommended Limit. Monitoring Schedule: Flow (GD): B OD5 mg/1): TSS (11?s/day): DO (mg/1): pH (SU) NH3-N Chloride (mg/1): Chromic n (14/1): Copper (trig/1): Zinc (µ )• TN (mg/1): TP (mg/1): Chronic Ceriodaphnia Pass/Fail @ 78% 82% @ 0.800 MGD lAN APR JUL OCT Monthly Avg. 0.800 23 333.9 5 6-9 monitor monitor monitor monitor monitor Qrtrly monitor Qrtrly monitor Daily Max. WQ or EL WQ 1001.7 BPT 4 Limits changes Due To: Change in 7Q10 data Changein stream classification Relocation of discharge Change in wasteflow Updated facility information Results cif reasonable potential analysis Recommended Limits for #WLA 8484(d) Existing Recomm Monito Parameter(s) Affected TSS Bromofomi, Chloroform, Dibromochloromethane, Bromodichloromethane TOXICS/METALS/CONVENTIONAL PARAMETERS Chronic Ceriodaphnia Pass/Fail @ 78% ded Limit: 84% @ 0.900 MGD g Schedule: JAN APR JUL OCT Flow (MGD): BODS (mg/1): TSS (l 's/day): DO (m ): pH (SU) NH3-N Chlori (mg/1): Chromi (4/1): Copper g/1): Zinc (14) TN (mg/!): TP (mg/1 Monthly Avg. 0.900 20.5 333.9 5 6-9 monitor monitor monitor monitor monitor Qrtrly monitor Qrtrly monitor Change ' u 7Q10 data Change ' stream classification Relocation of discharge Change ii wasteflow Updated facility information Results of reasonable potential analysis X P the imm effluent No Daily Max. WQ or EL WQ 1001.7 BPT Parameter(s) Affected TSS Bromoform, Chloroform, Dibromochloromethane, Bromodichloromethane eter(s) are water quality limited. For some parameters, the available load capacity of to receiving water will be consumed. This may affect future water quality based itations for additional dischargers within this portion of the watershed. OR parameters are water quality limited, but this discharge may affect future allocations. 5 Upstream Location: Downstream Location: Parameters: INSTREAM MONITORING REQUIREMENTS West Canal Immediate downstream of outfall in UT Abernethy Creek Chlorides, Total Solids, Conductivity spaded Special instream monitoring locations or monitoring frequencies: MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No Ifi no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why not? Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) (If yes, th" n attach updated evaluation of facility, including toxics analysis, modeling analysis if modeled t renewal, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. Facility Name _FMC-Lithium Division Permit # _NC0005177 Pipe # 001 CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is _78_% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarter(v monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of _JAN APR JUL OCT .. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 0.27 cfs Permitted Flow _0.615 MGD IWC _ 78 % Basin & Sub -basin _ CTB37 Receiving Stream _UT Abernethy Creek County _ Gaston RecoMmended by: 7/11/96 QCL P/F Version 9/91 Facility Name FMC-Lithium Division Permit # _NC0005177 Pipe #__001 CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is _80_% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quartery monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of JAN APR JUL OCT .. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 0.27 cfs Permitted Flow _0.700 MGD Recommended by: IWC _ 80 Basin & Sub -basin _ CTB37 • ��` "`�� Receiving Stream _UT Abernethy Creek County _ Gaston Date _ /11/96 QCL P/F Version 9/91 Facility Name FMC-Lithium Division Permit # _NC0005177 Pipe # 001 CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is _82_% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of _JAN APR JUL OCT .. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity' testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 0.27 cfs Permitted Flow _0.800 MGD IWC 82 % Reco mended by: Basin & Subbasin _ CTB37 / t�``` % 1/ Receiving Stream _UT Abernethy Creek_ / :( County _ Gaston ( Date 7/11/96 QCL P/F Version 9/91 Facility Name FMC-Lithium Division Permit # _NC0005177 _ Pipe # 001 CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is _84_% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of _JAN APR JUL OCT .. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 0.27 cfs Permitted Flow 0.900 MGD Recommended by: IWC _ 84 % Basin & Sub -basin CTB37 Receiving Stream _UT Abernethy Creek_ r� County _ Gaston Date _ L 7/11/96 QCL P/F Version 9/91 jmn 7/12/96 Crowders Creek QUAL2E Model Notes QUAL2E model for Crowders Creek Basin was updated to remove dischargers that had ceased discharge, connected to the Gastonia- Crowders Creek WWTP or had no oxygen consuming waste being discharged. Following dischargers had wasteflow and loading zeroed out of point loading in model. 1) AB Carter discharges no BOD. 2) MTE Hydraulics - NPDES permit no longer needed 3) Howell Manufacturing connected to Gastonia 4) Dixie Yarns - ceased discharge. Another revision was the lowering of the SOD rate in the reach of UT Crowders Creek where Homelite Textron discharges. SOD rate lowered from 0.08 to 0.05 because of the removal of wasteflow for dischargers listed above on the tributary. Revision made per S. Bevington. Model results of revisions with dischargers at existing Qws and loadings predict DO minimums of : 5.63 just below discharge of FMC-Lithium in Abernethy Creek 5.09 in Crowders Creek just below Blackwood Creek 5.24 in UT Crowders Creek below the Homelite discharge 5.47 in Crowders Creek at the end of the model Model scenarios were run that included the following variations: 1) FMC -Lithium w/ expansion flows to 0.7, 0.8, and 0.9 MGD. Expansion BOD5 limits were held to the existing loading of 30 mg/1 based on water quality, since there are no effluent guidelines for BOD5 for this type of facility. @ 0.7 MGD, BOD = 26.4 mg/1, @ 0.8 MGD, BOD = 23 mg/1 @ 0.9 MGD, BOD = 20.5 mg/1. 2) Homelite w/ flow reductions of 0.1 and 0.2 MGD. Tried increasing BOD5 and NH3 limits above 16 and 4, respectively, so that DO min. in tributary would not go below 5 mg/1. Could allocate 25 mg/l BODS and 6 mg/1 NH3 (oxygen consuming) @ 0.1 MGD, and 20 mg/1 BOD5 and 5 mg/1 NH3 (oxygen consuming) @ 0.2 MGD. Should be noted that NH3 toxicity limits for Homelite are more stringent that the oxygen consuming limits. At previous WLA 1994, IAU allowed the continuation of the oxygen consuming NH3 limit since Homelite was consistently passing their toxicity test. If Homelite started to fail test would look at NH3 as a cause and if necessary, would then apply NH3 toxicity limit. 3) CBP w/ flow expansion to 0.350 MGD. Converted revised effluent guideline BOD5 limit of 306 lbs/day to concentration limit of 104.8 mg/1, ran model with limit of 314 mg/1 (104.8 *3). Predicted DO levels higher because of reduction of BOD concentration even though wasteflow nearly 0.100 MGD higher. FMC Lithium Division NC0005177 page 2 UT Ab rnathy Creek C 030837� Note: previous permit omitted effluent monitoring for chlorides and only included upstream and downstream monitoring. Past documentation from ESB in 1988 indicated that toxicity problems could be attributed to lithium and chlorids, therefore chlorides monitoring is still needed. Will recommend at this renewal since instream monitoring is stll required. 1987 ESB report also noted that "lagoon effluent 1}ad high residual chlorine and also high conductivity indicated that large amounts of dissolved solids. Effluent was predicted to cause acute toxicity instream during average stream flows to organisms with w/ similar sensitivity as C. dubia." ESB report also recommended that lithium monitoring be placed in the permit at the next permit renewal but it was omitted from the recommended limits. There is no State standard or federal criteria for lithium, however this substance is being monitored in the other !'MC (NC0005169) permit because had been detected in the GW. Monitoring for Lithium may provide some good historical information, if water quality or health concerns should arse in the future. From Hawley's Chemical Dictionary: Lithium -a metallic element, a very soft silvery metal. the lightest and least reactive of the alkali metals and the lightest slid element. Soluable in liquid ammonia. Lithium is derived by electrolysis of a mixture of lithium chloride and potassium chloride, high temperature extraction from spodume a by sodium carbonate, solar evaporation of lake brines.Ignites in air near its meltingpint (179C), dangerous fire and explosive risk when exposed to water, acids, or oxidizing agents. Extinguish lithium fires only with chemicals designed for this purpose. Lithium in solution is toxic to the central nervous system. Toxicity test limits: went into effect, on January 1996. DEM and Lithium had worked out a schedule where toxicity monitoring would be in effect while Lithium did some toxicity evaluation and then limit would be added to the permit FMC Lithium Division N C0005.177 jmn UT Abernathy Creek C 5/27/96 030837 Facility requesting renewal with modification for expansion to 0.7, 0.8, or 0.9 MGD. Previous WLA was requested at Qws of 0.1, 0.3 , 0.4 and 0.5 and 0.615 MGD. Limits and monitoring: Mo. Avg. ''Daily Max. BODS 30 mg/I 45 mg/I TSS 86.94 lbs/day 260.82 Bromo 'chloromethane 60, 35, 32, 30, 28 ug/I based on Qw Dibrombchloromethane 93, 54, 49, 46, 44 ug/I based on Qw DO 5 mg/1, Monthly monitoring for: chlorides, chromium, copper, NH3, TDS, and zinc. Quarter y monitoring for: bromoform, chloroform, TP and TN. Chronic toxicity monthly monitoring in effect until 1/1/96, then Chronic P/F Qu riy@78% FMC has three discharges, 001- siphoned discharge from the lower pond 004 -cooling water, boiler blowdown, condensate, and stormwater discharged through stormwater conveyances. Drainage from the Toe Drain of the Lower Pond dam. (Seepage through the earthen dam is directed through the toe drain and discharged via the toe drain discharge, same constituents that could be discharged through 001 could be discharged through the toe drain.) Type of p!ocess: manufacturing and processing of inorganic chemicals, primarily lithium and compounds (lithium carbonate) and organic chemicals primarily organolithiums and derivatives. Also disci arge some domestic sewage treatment. Steam, electric cogeneration, utility boilers, stbrmwater runoff, Research and Dev. activities. See atta ed Crowders QUAL2E notes for revised BODS limits at the expansi n flow. Also a shed new effluent guidelines for TSS. Raw materials info gotten from FMC has n categorized as confidential by the facility. New guidelines for TSS : @ 0.7, .8, and 0.9 MGD = 333.9 lbs/day mo. avg: 1001.7 lbs/day da. max. L.old i 5 tE/cir. .4A4 trykt Au : Ir1w-3'.1 Conversi n to mg/1: @ 0.7 GD = 57 mg/1 Mo. Avg.; 171 mg/1 Da. Max. @ 0.8 1VMGD = 50 mg/1 Mo. Avg.; 150 mg/1 Da. Max. @ 0.9 1V1GD = 44 mg/1 Mo. Avg.; 133 mg/1 Da. Max. 1001.7 lbs/day /8.34/0.9 MGD = 133.45 mg/1 Da. Max. 333.9 lbs/day /8.34/0.9 MGD = 44 mg/1 Mo. Avg. Some concern about giving these new guidelines because they are nearly four times greater than the existing limits of 86.94 lbs/day. Abernethy Creek below the Lithium Corp. has a biological ling of Poor, and the creek has an overall rating of not -supporting its use because o a point source. ' y3 541,06 f}lom .01AetA)i1) _ 577 7 cis4 (mu�, Ave) Da. PO-X U ,„v4W- la Aij Q a , t 5—ti46-6 Yt = /5-3. g7 /4/7 z15 le k 0,6l5r/tlGiO M -0,7 M-6 /53,171//, 3 %%, 7 "30.1/ 1.3`l/6,7 02 v,S 4619 0,740 0,446-0 6,y M(ro " 4.4 O. 236.Yf /6J� a•3/16 0.5Nl 2(„, 36, 42j (L <A�J/ 39, 4Aj(e 23, 06 fL (AO) 3 5 4 /( 04 2o..? htj/'- 64/.19 30, 7s- mit (M Z6,7y/ ..3rt,?5-;��� ZCo.32/Y•3Y, 0-to/r -PMSit+- e 296.8, L' f5- XL.)7, 31 )t o,%/ C-,9 - *2,Z l's(`CD /G 9 f, 3 '( 0, 8 X16- = (( 3, a 9 /6/c Sa,35' 9, 3,f a,8 titer = 3 39, ,27 /41/dei 16,9S, f,3Y 6•iA./CV -_ /2733 /W , 3 S $, 3 y f- 6,1 Mwj = 3Y /, o 157 P4.44-if) 64. 4 06 .2 ake-s 640,4-Jc-x 3 = Dry,44,4x zdz-6„, Ai, e40-- _4/M c(44-.(-- 00-4,z(c5Oy I ( q'c v n., / '' /e S737 gr.71,11, G: G Z itirr%� 1 D, 3 / ,I .f A/6 6.A, "Ve 0,/0 ac_ 6z ve ti TOS 74(r-6 41,1/e I 620 f—S.I i e P7;4 .”Ci 7M-- 330 II O,/d il fs ) n c, CSC a,f/C c° /�J Iil 2a.J ie. //: e.k.(j1/1 I 7.7 41/t /5 ' (:(`c4/11.) n, dim € 3 Y 7a f of ‘Yuv„a C;Ge htdec J,1u k I I /4 ��,3 ss„J� / zip) 1, -- c 02 ,-( it 1 U 6) /! 6. .c(Gf0 ebcfp 5772 czia a,c4c-e (qe-ri t o. z7)C G, 04,,J / /f /, c / 2- 0 / 1 fie (/2-4 , 6.27)(6,O(4) .0/8 , o/vc ti 0,04c— c6 /,zy /, Q? . 2-7) (0.0,z /,47G/n 1,o? d,o/ss , o / 4/6 6 . a/ v A y' z 7) (/, o /3/0 6. idGv -(,,2,7, 74a.27 (.! 6,7 400 -_(/,09 t 0.2-'?)(/•<3' rt,j/C ,-?,2 wit C o,f71/10V = 1,2Y t 0.2-7 (59 /•2V /, S /) (3- /• zy ass _ ��gz /cam /. 2Y s. 0.7"(64 - (.090, �7)(S) (7, 36kr) _ 6,g 62 7C, 6. Z ,f l ra ? /"29 /Q FMC.INS I REAM DATE Mar-96 Feb-96 Jan-96 Dec-95 Nov-95 Oct-95 Sep-95 Aug-95 Jul-95 Jun-95 May-95 Apr-95 Mar-95 Feb-95 Jan-95 Ups Chloride 13 13 15 16 12 17 16 16 14 84 18 15 16 19 20 Dwn Chloride Ups TDS Dwn TDS Ups Cond Dwn Cond 35 407 513 631 837 51 419 709 419 1010 63 640 850 858 1186 70 630 910 834 1227 60 510 720 658 989 96 600 820 907 1334 100 570 810 844 1311 120 640 840 892 1359 94 560 800 818 1364 12 500 650 688 1142 130 600 820 849 1302 100 110 770 831 1285 76 460 670 755 1072 98 560 790 753 1100 140 680 930 702 1146 Ups -West Canal Dwn- Ut Abernethy Creek Units for Chloride and TDS (mg/I) Units for Conductivity (umho) 6/3 10/17/88-letter from City re. Sept. chronic bioassay results(fail). Actions taken: reviewed plant operation - were using extra Cl to meet coliform limits. Reviewed lab data -concerned about high DO's, running follow-up analyses last two weeks of Oct. Prior to test -sent off effluent for priority pollutants, completed metals analysis for Sept -no reason for concern there. Waiting for follow-up results before proceeding further. 5/2/88-letter from City (Earl Weisner,Supt) to George Everett submitting 6 month tox evaluation rport as requested in 11/87 Administrative letter requiring tox monitoring. They feel they've made adequate preparations to deal w/ efflu toxicity and noted that 5 consecutive monthly tests have resulted in LC50 "none". To deal w/ efflu tox, they report: holding effluent chlor resid to 0.2 µg/1 or less, retained services of treatability consultant to review their tox reduc efforts and to give guidance, reviewed previous pretreatment 'prelim' analysis,conducted AA analysis for efflu metals and found to be below water qual criteria conc's,scanned efflu for THM formation and found negligable conc's,reviewed effluent and in -plant monitoring data for any evidence of upsets,personnel have attended workshops/talks on efflu tox,have discussed acute and chronic test procedures w/ private and municipal labs doing those tests. Also included was flow diagram of City's responses to efflu toxicity. At date of this 5/2/88 letter , Lexington -Regional has draft permit out which includes a chronic p/f toxicity req w/ Q freq. LIBERTY WWTP(NC0025992)WSRO,letter chronic limit:99% 6/1/87 M. JOC:6/88-6/89 no tox req, land 12/18/87-lpetter from Tedder to T. of Liberty re. high Cl levels and possible assoc. w/ toxic effects. 11/18/87-letter from Tedder to T. of Liberty re. high Cl levels and possible assoc. w/ toxic effects. LIGGETT & MYERS(NC0003247)RRO, 001,005. letter acute target: signif mort reduc, M 8/1/88. 1./27/88-Acute tox screens conducted for facility's cooling water outfalls 001 and 005. Resulted in LC50 values 37% and 7.1%. Recent to these results this office had considered acceptable L & M's proposed change in biocide usage. Considering that in a sense the facility's biocide usage was corrected. Ken requested the tox group to rescreen this facility in about a month to see if change in biocide has reduced toxicity. LINVILLE LAND HARBOR(NC0022576)ARO,letter acute target:no acute M 11/1/87. SOC: 12/87-1/90 no tox req. 6/23/88-letter from ARO to facil reporting pre and post-chlor tox test results (LC50s 16.2% and 8.4%). Noted pre -chlorine detected <0.01 mg/1 and post chlor at 0.6 mg/1. Recommended they contract tox consultant to develop tox reduction plan. 4/20/88-letter from ARO (Pete Nathanson) to Linville Land re. their submittal of 3/88 test results. Lab had recorded no LC50 mortality observed but Pete's letter was pointing out that there was observed mortality but they were less than 50%. His point was that some toxicity still existed and that steps should be taken to investigate causes. His ideas for potential sources included: RV dump station w/ disinfection chemicals; flushing of antifreeze additives from plumbing of vacant homes; heavy metals in wastewater;biolog distribution of system organisms; and residual effects from chlorination of drinking water. Advised that hiring of consultant may become necessary. LITHIUM(NC0005169)MRO,pernut chronic limit:99%.Q P/F.10/1/88. 1/19/89-AT-1 form from LITHCO indicates only one sample was collected(11/88) and used for entire bioassay, because of facility's method of discharge(lagoon discharge). LITHIUM(NC0005177)RRO,2/4/88 permit chronic monthly monit, Q limit:83% 3/89, letter acute target: no acute M 9/1/87 1/89-permit modific effect-chr monthly p/f 83% monit only til 3/91 then chr Q p/f limit at 83%. 1/24/89-memo from L. Gabele to Mouberry allowing facility to perform grab samples for all tox testing requirements, including chronic. They requested this in a letter dated 1/16/89 because their discharge occurs from a large lake that serves as a compositing unit. 8/1/88-Arhtur Gillespie of Lithco spoke w/ S. Tedder to agree to WQ compromise of 3/1/91 compliance date. His attorney will call Legal Affairs to drop ajudication. 7/28/88-memo from S. Tedder to Yvonne Bailey (AG office) passing along Lithco's ajudicatory request and saying that WQ would agree to modify tox compliance date from 3/89 to 3/1/91. Perrnittee would monitor monthly til 3/91 when freq would reduce to quarterly. Noted that this proposal had been informally concurred w/ by Mr. Gillespie of Lithco. 7/1/88-Lithco filed w/ Adminis Hearings for ajudicatory hearing on tox req. in permit. They felt they could not meet scheduled compliance date in permit of 3/89 due to limitations in draining 1 MGD trtmnt pond. 5/5/88-letter from S. Tedder to facil telling them that we rcvd their 3/88 results for acute test but that their permit requires chronic tox monit on a Q freq. Asked that if in the future they do addtl' acute testing, those results should also be submitted. 4/88- Final report of on -site tox examination performed at Lithium 9/21-9/26/87. Intensive survey indicated benthic macroinvert communities downstream of facil discharge were seriously impacted. Based on tox test results, and IWC of 82%, efflu was predicted to be present at conc well above level demonstated as acutely toxic to Ceriodaphnia and (fthd). At periods of avg rcving stream flow (IWC 35%), efflu still predicted to cause acute toxicity in aquatic organisms w/ similar or greater sensitivity than Cerio. Efflu contained signif quantities of lithium and chloride so that LiC1 may/ have contributed to toxic responses recorded in Cerio and fthd minnow. Tot resid chlor measurements indicate a likely contrib to tox in all on -site bioassays conducted. Efflu sample for characterization tests however did not contain high tot resid chlorine. Characteriz tests did not identify organic constsituents as prob. Recomm Lithium cont chr p/f test at 83% as req by permit, reduce levels of lithium,chloride;and resid chlorine, and a lithium monitoring requirement be included in permit upon re -issuance. 3/7/88-S. Tedder's memo to A. Mouberry re. Lithium's request for permit modifications. To facility's 5 comments, Tech Services confirmed the following: grab samples from 100 MG pond may be considered representative and permissible; Final efflu sampling point UT Abernathy Creek is waters of the State not efflu channel and specifics of discharge point will remain unchanged; upstream/downstream monit for Cu can be dropped but monthly efflu monitoring must remain; efflu monit for Be can be dropped; quarterly efflu monit for tot P and tot Nit must remain; whole effluent tox req must remain unchanged. For tox, the permit requires monthly monit only 'til 3/89 at which time chronic limit at 83% begins w/ Q freq. It is not agreed to defer 83% efflu limitation until permit expir. and facility's initiation of tox reduc efforts were commended. 2/4/88-submittal by Lithium of 6-month report required per original adminis letter. Report summary: Summer I987-Lithium performed tox tests on 17 in -plant samples and found 3 wastestreams more toxic than pond effluent which had LC50 7.5%. 3 wastestreams- hypochlorite scrubber LC50 <5 %(34% of plant flow to pond), LiC1 condensate LC50<5% (14% of plant flow to pond), metal washout LC50<5 %(7% of plant flow to pond). Chem analysis showed high chloride,sulfate,lithium,sodium; and available chlorine. Report said chlorine is not considered as contributing significantly to toxicity however available chlorine levels of >1000 ppm should nor discount it. ie. Could even the dechlor process add to toxicity of reduced chlorine? Facility did not cite tox data for lithium although this data is scarce. Citation not given for silver LC50 value which seems too high for cladocerans. Also no analysis for Ag in wastewater. Regarding quality of test results, Lithco stated several reasons why their contracted lab results differed with state results(prep of sampling container, lab tech, "weak' fleas) but does not state which of contracted labs had these problems. They state that some tox data was unacceptable and they have discont contact / that lab but which lab?? so can correlate w/ reported data. Also uses term "N C certified lab" whi h is incorrect for tox analysis at this time. Lithco assumes long time by change in process 37 to reduce toxicity in pond effluent. Projects underway incl modific on hypochlorite circuit using baghouses to reduce solids that would otherwise go to pond, and evaluating a design to recycle wash water from metal circuit to reduce salt disch to pond.Recnt permit issue has monitoring then phase -in of final tox efflu limit. 2/1/88-Lithium (teleph) responded to 1/20/88 letter saying they were aware of high chlorine levels and were looking at the various chemical forms of the residual. they suspect that it is predominately the chlorate form which they think, is more toxic. 1/20/88-letter from S. Tedder to Lithium pnting out high chlorine reading in Nov 87 test sample (1.lmg/l) as potential contribution to toxic effect - LC50 of 20.71%. Sept 87-Prelim on -site tox testing results: 48 hr Cerio (influ)LC50=.32%;48 hr Cerio(efflu) LC50=21%;96 hr fthd flow-thru LC50=70%;168 hr Cerio chronic LC50=11%;NOEC=1.0%; LOEC=10%;ChV=3.2%. IWC=82.7% PF=.615 MGD IWC at avg stream flow 1.7 cfs = 35.9%. This facility has been sent the draft EPA fractionation procedures and have a chemist (Dan McDonald) working on the tox issue. They are interviewing labs to perform a subset of the fractionation procedures. Wastewater trtmnt process is a lagoon to treat organic and inorg cmpds in process wastewater from chem plant( plus domestic).Resid chlorine measured in lagoon efflu ranged .05-.09 mg/1. High conduct. indicates lrg amts dissolved solids(efflu had high chloride). Efflu predicted to cause acute toxicity instream during avg stream flows to organisms w/ similar sensitivity as C. dubia. Referenced benthic survey of 6/10/87-efflu found to cause severe water qual probs in area. LOVE OIL CQ.(NC0070491)WSRO,permit chronic limit:40%.Q P/F.12/3/87. 1/17/89-memo from modeler(J. Mangles) to Mouberry rec. chronic toxicity be changed from composite to grab sample. Facility explained that trted. grdwtr would remain constant due to homogeneous nature of raw groundwater anduniforn level of treatment applied. LUMBERTON WWTP (NC0024571)FRO,permit chronic limit:11% Q P/F 7/1/87 9/6/88-letter from City to Ken E. explaining delay w/ 8/88 test results. Had probs with two labs in appropriate delivery of samples. Retest expected 9/12-9/16. 12/29/87-letter from FRO to City indicating late submittal of Nov '87 self -monitoring tox data. Test data or reason for unavailabilty requested by 1/11/88. MARION WWTP-Clinchfield(NC0027413)ARO,letter chronic target:61%. Q P/F. 4/1/88,letter chronic target:67% m P/F 6/1/87 6/14/89-effec date of SOC for inability to comply w/ BOD,TSS. Tox req in Attachment B as a chronic Q monitoring only pass/fail target of 61%. SOC expiration 7/1/91. 5/12/88-City's submittal of Mar and Apr 88 test results (pass,fail) also noted that they are working w/ 1U Galey & Lord to establish compli schedule for parameters which may be contributing to the City's permit noncompliance. Plans "in the works" for IU to eliminate toxic discharges and adjust organic loading) Report to be submitted after City meets w/ comp. mngmnt. 8/25/87-Notice of noncompli issued from ARO for not submitting June and July 87 test results. Requested reports or explan. by 9/7/87. MARSHALL WWTP(NC0021733)ARO, permit acute limit:no acute(fthd). Q P/F. 8/1/88. 1/27/89-letter to Mayor A. Ward re. failure to submit bioassay results. Facility failed to submit data for 11/88. States that Town should respond in writing by 2/10/89 as to why bioassay results have not been submitted. M-B INDUSTI 1ES(NC0000311)ARO,letter acute target:>29% M 3/13/87 8/87 self-monit results rcvd-LC50<5.6% 1/25/88-submittal of MB's Jan 88 test results, <5.0% - again it was indicated that effluent sample was pH adjusted (10.8 to 6.65) before conducting test. Will wait for Tedder's 1/20/88 letter to catch up. 1/20/88-letter from S. Tedder to Envrmntl Testing(commercial lab) re. their pH adjustmnt of MB's Dec 1987 efflu sample. It was pointed out that compli w/ tox req can not be judged based on test results provided for pH adjusted effluent and that NPDES facilities have pH limit 6-9. Letter was copied to MB industries. 7/30/87-Notice�of noncompliance issued by ARO for failure to submit 4,5,6,7/87 test results -asked for reports y Aug 7,87. 7%7/87-2nd notce of noncompli issued from ARO for failure to submit 3,4,5/87 bioassay results. ues q Re ied reports b Y 7/28/87. P 2/18/87-in-houe memo from Mike Parker to Forrest W.(ARO) re. meeting w/ M-B Industries 2/12/87. Discussed construction of wastewater trtmnt and tox reduc program. Company planned to do the followi g: install metal finishing trtmnt(batch trtmnt unit);segregate non -contact cooling water;o tain LC50 values for chem's in use. McCATN HOS TTAL(NC0035904)FRO,permit 2/1/89 pipe 001-chronic monit M, Q limit:51% 8/89. 8/10/89-letter from Gurnie Lee of DOC re. toxicity test (steps taken to reduce tox). States that they have lowered, chlorine level in order to reduce tox but fecal coliform counts have increased beyond limits. Will raise Cl to meet limits. If control of fecal coliform and tox levels cannot be maintained then consideration may be given to lowering disinfectant levels, trtmt to reduce disinfectant levels or dechlor equip. 5/24/89-NOV issued by FRO for test failures of 2/ 3/ 4/89 and requested response by 6/15/89. Spoke with Tommy Stevens 6/5/89 re. NOV and pointed out that there actually was not a violation of limit since monit only in permit for 6 mos. He was aware of that formality by that time and would still follow up on getting a response from facil on their whole effiu tox prob. MEBANE WWTP(NC0021474)WSRO,permit chronic limit:99% Q P/F 6/1/87 1/10/88-pre and post chlorinated effluent tox data. July-prechlorination "pass", post -fail. Nov. -pre and post failed. Dec. -pre and post failed. 12/28/88-letter from WSRO to Town re. failure to report effluent toxicity test results. 4/88-(personnel from) Mebane called Ken E. and said they although they had not been submitting it, they had been doing above and below chlor sampling for toxicity analysis. They found that the March analysis was. the only one that had failed above chlorine sampling. They are contracting addtnl' tests to •validate continued problem. Their problems they feel are marginal and don't want to go on QNCR. METAL TNDUSTRIES(NC0057819)ARO,letter acute target:80% M 7/1/87 1/11/89-letter to J. Biddix from G. Hunt of Pollution Prevention Program re. PPP's facil. visit. Gave several xamples of waste reduction options, spec. on how to reduce metal load to the trtmt system. 6/17/88-acute toxicity test data (by BRI) recvd' for Mar -May '88 and noted these tests to be beginning of their toxicity reduction evaluation. 4/21/88-facilitylsubmitted to Jim Reid(ARO) a copy of Phase 1 TRE proposal dated 3/3/88 which had been prepared by Burlington Research. Objectives of Phase 1proposal: Establish addtnl' efflu tox baseline, info. Bioassay testing 2/mo for 2 mos and then monthly for duration of TRE. Tests will use Cerips cause chronic p/f tests are to eventually be incorp.; Metal Ind will split effluent samples w/ BRI ¶lunng first 2 months in order to correlate efflu chem analysis (metals,oil and grease) then study w}11 use facility's chem analysis w/ exception of Cn testing; Plant processes and chem usage 39 exow s c,ea t Ms 4W 6vrbur- ,41P/sev cs c &fir/4 - q,rs d Lim/6 Station Milept Rch Ele Temp DO BOD NH3N Location (°F) (mg/1) (mg/1) (mg/1) CC-1 0.0 1 1 72 7.59 3.17 0.22 Kings Mtn 0.1 1 2 72 5.76 40.66 4.37 CC-3 0.2 1 3 72 6.47 40.4 4.33 0.3 1 4 72 6.94 40.15 4.28 0.4 1 5 72 7.25 39.9 4.24 0.5 1 6 72 7.46 39.65 4.20 McGill @ I-85 0.6 1 7 72 7.59 39.4 4.15 0.7 1 8 72 7.68 39.16 4.11 0.8 1 9 72 7.75 38.92 4.07 0.9 1 10 72 7.79 38.68 4.03 1.0 1 11 72 7.82 38.44 3.99 1.1 1 12 72 7.84 38.21 3.95 1.2 1 13 72 7.85 37.98 3.91 1.3 1 14 72 7.86 37.75 3.88 1.4 1 15 72 7.87 37.52 3.84 1.5 1 16 72 7.88 37.29 3.80 1.6 1 17 72 7.89 37.07 3.76 1.7 1 18 72 7.89 36.85 3.73 1.8 1 19 72 7.90 36.63 3.69 1.9 2 1 72 7.89 26.98 2.68 2.0 2 2 72 7.75 26.74 2.65 2.1 2 3 72 7.62 26.51 2.61 2.2 2 4 72 8.11 26.28 2.58 2.3 2 5 72 7.95 26.05 2.55 CC-5 (SR 1125) 2.4 3 1 72 7.81 25.83 2.51 Howell ups 2.5 3 2 72 7.68 25.61 2.48 2.6 3 3 72 7.57 25.39 2.45 2.7 3 4 72 7.46 25.18 2.42 CC-6 (SR1122) 2.8 3 5 72 7.37 24.97 2.39 2.9 3 6 72 7.29 24.76 2.36 3.0 3 7 72 7.21 24.55 2.33 3.1 3 8 72 7.14 24.35 2.31 3.2 3 9 72 7.08 24.15 2.28 3.3 3 10 72 7.03 23.96 2.25 3.4 3 11 72 6.98 23.76 2.22 3.5 3 12 72 6.93 23.57 2.20 3.6 3 13 72 6.89 23.39 2.17 3.7 3 14 72 6.85 23.2 2.15 1.6 4 1 72 7.47 3.17 0.22 FAX (1gi u.M 1.7 4 2 72 5.63 68.88 0.08 1.8 4 3 72 5.89 67.84 0.09 3oU - 3vw`Iq. 1.9 4 4 72 6.10 66.82 0.09 �J 2.0 4 5 72 6.27 65.83 0.10 2.1 4 6 72 6.41 64.87 0.10 2.2 4 7 72 6.53 63.93 0.10 Station Milept Rch Ele Temp DO BOD NH3N Location (°F) (mg/1) (mg/1) (mg/1) Bess City CC-7b (mth Aber.) CC-8 (SR 1122) Oates Ck 2.3 4 8 72 6.62 63.01 0.11 2.4 4 9 72 6.71 62.12 0.11 2.5 4 10 72 6.78 61.25 0.11 2.6 4 11 72 6.84 60.41 0.11 2.7 4 12 72 6.89 59.58 0.12 2.8 4 13 72 6.94 58.78 0.12 2.9 4 14 72 6.98 57.99 0.12 3.0 5 1 72 7.01 57.23 0.12 3.1 5 2 72 5.98 52.2 1.89 3.2 5 3 72 6.27 51.92 1.89 3.3 5 4 72 6.51 51.65 1.88 3.4 5 5 72 6.71 51.38 1.88 3.5 5 6 72 6.87 51.11 1.87 3.6 5 7 72 7.01 50.84 1.87 3.7 5 8 72 7.13 50.57 1.86 3.8 5 9 72 7.23 50.31 1.86 3.8 6 1 72 7.02 38.01 1.96 3.9 6 2 72 6.88 37.54 1.94 4.0 6 3 72 6.76 37.09 1.92 4.1 6 4 72 6.64 36.65 1.89 4.2 6 5 72.00 6.53 36.22 1.87 4.3 6 6 72 6.43 35.8 1.85 4.4 6 7 72 6.34 35.38 1.83 4.5 6 8 72 6.25 34.98 1.81 4.6 6 9 72 6.17 34.59 1.79 4.7 7 1 72 6.09 34.2 1.77 4.8 7 2 72 6.02 33.82 1.75 4.9 7 3 72 5.95 33.46 1.74 5.0 7 4 72 5.89 33.1 1.72 5.1 7 5 72 5.83 32.74 1.70 5.2 7 6 72 5.78 32.4 1.68 5.3 8 1 72 5.88 29.8 1.56 5.4 8 2 72 5.83 29.68 1.56 5.5 8 3 72 5.78 29.56 1.55 5.6 8 4 72 5.74 29.45 1.55 5.7 8 5 72 5.69 29.33 1.54 5.8 8 6 72 5.65 29.22 1.53 5.9 8 7 72 5.61 29.1 1.53 6.0 8 8 72 5.57 28.99 1.52 6.1 8 9 72 5.53 28.88 1.52 6.2 8 10 72 5.50 28.77 1.51 6.3 8 11 72 5.47 28.66 1.50 6.4 8 12 72 5.44 28.55 1.50 6.5 8 13 72 5.41 28.44 1.49 6.6 8 14 72 5.38 28.33 1.49 Station Mi l ept Rch Ele Temp DO BOD NH3N Location (°F) (mg/1) (mg/1) (mg/1) CC-10 (SR 1131) Blackwoop Ck Crowders Mtn CC-12 (SR103) Precision Seal McGill Br CC-14 (SR1 08) 6.7 8 15 72 5.35 28.22 1.48 6.8 8 16 72 5.33 28.12 1.47 6.9 9 1 72 5.30 28.01 1.47 7.0 9 2 72 5.28 27.9 1.46 7.1 9 3 72 5.26 27.8 1.46 7.2 9 4 72 5.24 27.69 1.45 7.3 9 5 72 5.22 27.59 1.44 7.4 9 6 72 5.20 27.48 1.44 7.5 9 7 72 5.19 27.38 1.43 7.6 9 8 72 5.17 27.28 1.43 7.7 9 9 72 5.16 27.18 1.42 7.8 9 10 72 5.14 27.08 1.42 7.9 9 11 72 5.13 26.98 1.41 8.0 9 12 72 5.12 26.88 1.41 8.1 9 13 72 5.11 26.78 1.40 8.2 9 14 72 5.10 26.68 1.39 8.3 9 15 72 5.09 26.58 1.39 8.4 10 1 72 5.33 24.3 1.28 8.5 10 2 72 5.34 24.14 1.27 8.6 10 3 72 5.34 23.99 1.26 8.7 10 4 72 5.35 23.84 1.25 8.8 10 5 72 5.35 23.69 1.25 8.9 10 6 72 5.36 23.55 1.24 9.0 10 7 72 5.37 23.4 1.23 9.1 10 8 72 5.38 23.26 1.22 9.2 10 9 72 5.38 23.12 1.21 9.3 10 10 72 5.39 22.98 1.21 9.4 10 11 72 5.40 22.84 1.20 9.5 10 12 72 5.41 22.7 1.19 9.6 11 1 72 5.46 22.81 1.16 9.7 11 2 72 5.47 22.69 1.16 9.8 11 3 72 5.48 22.57 1.15 9.9 11 4 72 5.48 22.44 1.14 10.0 11 5 72 5.49 22.32 1.14 10.1 11 6 72 5.50 22.21 1.13 10.2 11 7 72 5.51 22.09 1.12 10.3 11 8 72 5.52 21.97 1.12 10.4 12 1 72 5.64 21.01 1.07 10.5 12 2 72 5.65 20.9 1.07 10.6 12 3 72 5.66 20.8 1.06 10.7 12 4 72 5.67 20.7 1.05 10.8 12 5 72 5.68 20.59 1.05 10.9 12 6 72 5.69 20.49 1.04 11.0 12 7 72 5.70 20.39 1.04 11.1 13 1 72 5.71 20.29 1.03 Station Milept Rch Ele Temp DO BOD NH3N Location (°F) (mg/1) (mg/1) (mg/1) 11.2 13 2 72 5.73 20.2 1.03 11.3 13 3 72 5.74 20.1 1.02 11.4 13 4 72 5.75 20 1.02 11.5 13 5 72.0 5.76 19.91 1.01 11.6 13 6 72.0 5.77 19.82 1.01 11.7 13 7 72.0 5.78 19.72 1 11.8 13 8 72.0 5.79 19.63 1 11.9 13 9 72.0 5.80 19.54 0.99 12.0 13 10 72.0 5.81 19.45 0.99 12.1 13 11 72.0 5.82 19.36 0.98 12.2 13 12 72.0 5.84 19.27 0.98 SF Crowders 12.3 13 13 72.0 6.41 14.43 0.77 CC-16 (Hwy 321) 12.4 13 14 72.0 6.29 18.22 1.17 Gastonia 12.5 13 15 72.0 6.26 17.79 1.14 Cooling Wtr 12.6 13 16 72.0 6.29 17.75 1.14 9.3 14 1 72.0 7.36 3.17 0.22 Homelite Tex 9.4 14 2 72.0 5.67 22.63 2.5 �^'= �•30OMd 9.5 14 3 72.0 5.55 21.87 2.39 9.6 14 4 72.0 5.45 21.16 2.29 9.7 14 5 72.0 5.37 20.5 2.2 9.8 14 6 72.0 5.32 19.88 2.12 UT @ SR 2412 9.9 14 7 72.0 5.28 19.31 2.04 10.0 14 8 72.0 5.25 18.76 1.96 10.1 14 9 72.0 5.24 18.25 1.9 10.2 14 10 72.0 5.24 17.77 1.83 H Dp Min) 10.3 14 11 72.0 5.24 17.32 1.77 10.4 14 12 72.0 5.26 16.89 1.71 10.5 14 13 72.0 5.28 16.49 1.66 10.6 14 14 72.0 5.3 16.1 1.61 10.7 14 15 72.0 5.33 15.74 1.56 10.8 14 16 72.0 5.36 15.39 1.52 10.9 14 17 72.0 5.4 15.06 1.47 AB Carter 11.0 14 18 72.0 5.44 14.75 1.43 11.1 14 19 72 5.48 14.45 1.4 11.2 14 20 72 5.52 14.16 1.36 Rauch 11.3 15 1 72 5.63 13.91 1.33 11.4 15 2 72 5.75 13.68 1.3 MTE Hyd. 11.5 16 1 72 5.8 13.44 1.27 11.6 16 2 72 5.83 13.2 1.24 11.7 16 3 72 5.86 12.96 1.21 11.8 16 4 72 5.9 12.74 1.18 11.9 16 5 72 5.93 12.53 1.16 12.0 16 6 72 5.96 12.33 1.13 12.1 16 7 72 6 12.13 1.11 12.2 16 8 72 6.03 11.94 1.08 Station Milept Rch Ele Temp DO BOD NH3N Location (°F) (mg/1) (mg/1) (mg/1) 12.3 16 9 72 6.06 11.76 1.06 12.4 16 10 72 6.1 11.58 1.04 UT @ SR2416 12.5 16 11 72 6.13 11.41 1.02 12.6 16 12 72 6.17 11.25 1 12.7 16 13 72 6.2 11.09 0.98 12.7 17 1 72 6.29 17.36 1.13 12.8 17 2 72 6.28 17.32 1.12 12.9 17 3 72 6.27 17.28 1.12 13.0 17 4 72 6.26 17.24 1.12 Car Sth Proc 13.1 17 5 72 6.2 23.08 1.93 (P(4, o. 2.s7 MGM) 13.2 17 6 72 6.18 23.02 1.93 Feb / "'ft 13.3 17 7 72 6.15 22.97 1.92 13.4 17 8 72 6.13 22.92 1.91 13.5 17 9 72 6.1 22.87 1.9 13.6 17 10 72 6.08 22.81 1.9 13.7 17 11 72 6.06 22.76 1.89 13.8 17 12 72 6.03 22.71 1.88 CC-21 (SR2424) 13.9 17 13 72 6.01 22.66 1.87 14.0 18 1 72 5.99 22.6 1.87 14.1 18 2 72 5.97 22.55 1.86 14.2 18 3 72 5.95 22.5 1.85 14.3 18 4 72 5.93 22.45 1.84 14.4 18 5 72 5.91 22.4 1.84 14.5 18 6 72 5.89 22.35 1.83 14.6 18 7 72 5.87 22.3 1.82 14.7 18 8 72 5.85 22.25 1.81 14.8 18 9 72 5.83 22.2 1.81 14.9 18 10 72 5.81 22.15 1.8 15.0 18 11 72 5.8 22.1 1.79 15.1 18 12 72 5.78 22.05 1.78 15.2 18 13 72 5.76 22 1.78 15.3 18 14 72 5.75 21.95 1.77 15.4 18 15 72 5.73 21.9 1.76 15.5 18 16 72 5.72 21.85 1.76 15.6 18 17 72 5.7 21.8 1.75 15.7 18 18 72 5.69 21.75 1.74 15.8 18 19 72 5.68 21.7 1.73 15.9 18 20 72 5.67 21.65 1.73 16.0 19 1 72 5.65 21.61 1.72 16.1 19 2 72 5.64 21.56 1.71 16.2 19 3 72 5.63 21.51 1.71 CC-22 (SC564) 16.3 19 4 72 5.62 21.46 1.7 16.4 19 5 72 5.61 21.41 1.69 16.5 19 6 72 5.6 21.37 1.69 16.6 19 7 72 5.59 21.32 1.68 Station Milept Rch Ele Temp DO BOD NH3N Location (°F) (mg/1) (mg/1) (mg/1) 16.7 19 8 72 5.58 21.27 1.67 16.8 19 9 72 5.57 21.22 1.67 16.9 19 10 72 5.56 21.18 1.66 17.0 19 11 72 5.55 21.13 1.65 17.1 19 12 72 5.54 21.08 1.65 17.2 19 13 72 5.54 21.04 1.64 17.3 19 14 72 5.53 20.99 1.63 17.4 19 15 72 5.52 20.95 1.63 17.5 19 16 72 5.52 20.9 1.62 17.6 19 17 72 5.51 20.85 1.61 17.7 19 18 72 5.5 20.81 1.61 17.8 19 19 72 5.5 20.76 1.6 CC-23 (SR1104) 17.9 19 20 72 5.49 20.72 1.6 18.0 20 1 72 5.49 20.66 1.59 18.1 20 2 72 5.49 20.6 1.58 18.2 20 3 72 5.48 20.54 1.57 18.3 20 4 72 5.48 20.49 1.57 18.4 20 5 72 5.48 20.43 1.56 18.5 20 6 72 5.48 20.37 1.55 18.6 20 7 72 5.47 20.32 1.55 18.7 20 8 72 5.47 20.26 1.54 18.8 20 9 72 5.47 20.21 1.53 18.9 20 10 72 5.47 20.15 1.52 19.0 20 11 72 5.47 20.1 1.52 CC-24 (SC 152) 19.1 20 12 72 5.47 20.04 1.51 CROWDERS CR QUAL2E OUTPUT EXPANSION RUN FOR FMC, CBP AND HOMELITE Station Location CC-1 Kings Mtn CC-3 McGill @ I-85 CC-5 (SR 1125) Howell ups CC-6 (SR1122) FMc - a0D: a6. Milept Rch Ele Temp DO BOD NH3N (°F) (mg/1) (mg/1) (mg/1) 0.0 1 1 72 0.1 1 2 72 0.2 1 3 72 0.3 1 4 72 0.4 1 5 72 0.5 1 6 72 0.6 1 7 72 0.7 1 8 72 0.8 1 9 72 0.9 1 10 72 1.0 1 11 72 1.1 1 12 72 1.2 1 13 72 1.3 1 14 72 1.4 1 15 72 1.5 1 16 72 1.6 1 17 72 1.7 1 18 72 1.8 1 19 72 1.9 2 1 72 2.0 2 2 72 2.1 2 3 72 2.2 2 4 72 2.3 2 5 72 2.4 3 1 72 2.5 3 2 72 2.6 3 3 72 2.7 3 4 72 2.8 3 5 72 2.9 3 6 72 3.0 3 7 72 3.1 3 8 72 3.2 3 9 72 3.3 3 10 72 3.4 3 11 72 3.5 3 12 72 3.6 3 13 72 3.7 3 14 72 1.6 4 1 72 1.7 4 2 72 1.8 4 3 72 1.9 4 4 72 2.0 4 5 72 2.1 4 6 72 2.2 4 7 72 7.59 5.76 6.47 6.94 7.25 7.46 7.59 7.68 7.75 7.79 7.82 7.84 7.85 7.86 7.87 7.88 7.89 7.89 7.90 7.89 7.75 7.62 8.11 7.95 7.81 7.68 7.57 7.46 7.37 7.29 7.21 7.14 7.08 7.03 6.98 6.93 6.89 6.85 7.47 5.61 5.90 6.14 6.33 6.49 6.62 3.17 40.66 40.4 40.15 39.9 39.65 39.4 39.16 38.92 38.68 38.44 38.21 37.98 37.75 37.52 37.29 37.07 36.85 36.63 26.98 26.74 26.51 26.28 26.05 25.83 25.61 25.39 25.18 24.97 24.76 24.55 24.35 24.15 23.96 23.76 23.57 23.39 23.2 3.17 62.5 61.64 60.81 59.99 59.19 58.41 0.22 4.37 4.33 4.28 4.24 4.20 4.15 4.11 4.07 4.03 3.99 3.95 3.91 3.88 3.84 3.80 3.76 3.73 3.69 2.68 2.65 2.61 2.58 2.55 2.51 2.48 2.45 2.42 2.39 2.36 2.33 2.31 2.28 2.25 2.22 2.20 2.17 2.15 0.22 0.08 0.08 0.09 0.09 0.09 0.10 CRO7DERS CR QUAL2E OUTPUT EXPANSION RUN FOR FMC, CBP AND HOMELITE Station Location Bess C '.-7b (mth Aber ty CC-8 (SR 112) Oates Ck Milept Rch Ele Temp DO BOD NH3N (°F) (mg/1) (mg/1) (mg/1) 2.3 4 8 72 6.73 57.65 0.10 2.4 4 9 72 6.82 56.91 0.10 2.5 4 10 72 6.90 56.18 0.11 2.6 4 11 72 6.96 55.47 0.11 2.7 4 12 72 7.02 54.78 0.11 2.8 4 13 72 7.07 54.1 0.11 2.9 4 14 72 7.11 53.44 0.12 3.0 5 1 72 7.14 52.79 0.12 3.1 5 2 72 6.07 50.58 1.83 3.2 5 3 72 6.35 50.32 1.82 3.3 5 4 72 6.58 50.06 1.82 3.4 5 5 72 6.77 49.81 1.81 3.5 5 6 72 6.93 49.56 1.81 3.6 5 7 72 7.07 49.31 1.81 3.7 5 8 72 7.18 49.06 1.80 3.8 5 9 72 7.28 48.81 1.80 3.8 6 1 72 7.05 37.39 1.93 3.9 6 2 72 6.92 36.94 1.90 4.0 6 3 72 6.80 36.51 1.88 4.1 6 4 72 6.68 36.08 1.86 4.2 6 5 72.00 6.58 35.66 1.84 4.3 6 6 72 6.48 35.26 1.82 4.4 6 7 72 6.38 34.86 1.80 4.5 6 8 72 6.30 34.47 1.78 4.6 6 9 72 6.22 34.09 1.76 4.7 7 1 72 6.14 33.71 1.74 4.8 7 2 72 6.07 33.35 1.73 4.9 7 3 72 6.00 32.99 1.71 5.0 7 4 72 5.94 32.64 1.69 5.1 7 5 72 5.89 32.3 1.67 5.2 7 6 72 5.84 31.96 1.66 5.3 8 1 72 5.93 29.44 1.54 5.4 8 2 72 5.88 29.32 1.54 5.5 8 3 72 5.83 29.21 1.53 5.6 8 4 72 5.79 29.1 1.53 5.7 8 5 72 5.74 28.99 1.52 5.8 8 6 72 5.70 28.88 1.51 5.9 8 7 72 5.66 28.77 1.51 6.0 8 8 72 5.62 28.66 1.50 6.1 8 9 72 5.59 28.55 1.50 6.2 8 10 72 5.55 28.44 1.49 6.3 8 11 72 5.52 28.33 1.48 6.4 8 12 72 5.49 28.22 1.48 6.5 8 13 72 5.46 28.12 1.47 6.6 8 14 72 5.43 28.01 1.47 CROWDERS CR QUAL2E OUTPUT EXPANSION RUN FOR FMC, CBP AND HOMELITE Station Location CC-10 (SR 1131) Blackwood Ck Crowders Mtn CC-12 (SR110) Precision Seal McGill Br CC-14 (SR110 ) Milept Rch Ele Temp DO BOD NH3N (°F) (mg/1) (mg/1) (mg/1) 6.7 8 15 72 5.41 27.91 1.46 6.8 8 16 72 5.38 27.8 1.46 6.9 9 1 72 5.36 27.7 1.45 7.0 9 2 72 5.34 27.59 1.44 7.1 9 3 72 5.32 27.49 1.44 7.2 9 4 72 5.30 27.39 1.43 7.3 9 5 72 5.28 27.29 1.43 7.4 9 6 72 5.26 27.18 1.42 7.5 9 7 72 5.24 27.08 1.42 7.6 9 8 72 5.23 26.98 1.41 7.7 9 9 72 5.21 26.88 1.40 7.8 9 10 72 5.20 26.79 1.40 7.9 9 11 72 5.19 26.69 1.39 8.0 9 12 72 5.17 26.59 1.39 8.1 9 13 72 5.16 26.49 1.38 8.2 9 14 72 5.15 26.4 1.38 8.3 9 15 72 5.14 26.3 1.37 8.4 10 1 72 5.38 24.07 1.27 8.5 10 2 72 5.38 23.92 1.26 8.6 10 3 72 5.39 23.77 1.25 8.7 10 4 72 5.40 23.63 1.24 8.8 10 5 72 5.40 23.48 1.23 8.9 10 6 72 5.41 23.34 1.23 9.0 10 7 72 5.41 23.2 1.22 9.1 10 8 72 5.42 23.06 1.21 9.2 10 9 72 5.43 22.92 1.20 9.3 10 10 72 5.44 22.78 1.20 9.4 10 11 72 5.45 22.65 1.19 9.5 10 12 72 5.45 22.51 1.18 9.6 11 1 72 5.50 22.62 1.15 9.7 11 2 72 5.51 22.5 1.14 9.8 11 3 72 5.52 22.38 1.14 9.9 11 4 72 5.52 22.26 1.13 10.0 11 5 72 5.53 22.15 1.13 10.1 11 6 72 5.54 22.03 1.12 10.2 11 7 72 5.55 21.92 1.11 10.3 11 8 72 5.56 21.8 1.11 10.4 12 1 72 5.67 20.86 1.06 10.5 12 2 72 5.69 20.76 1.06 10.6 12 3 72 5.70 20.65 1.05 10.7 12 4 72 5.71 20.55 1.05 10.8 12 5 72 5.72 20.45 1.04 10.9 12 6 72 5.73 20.35 1.04 11.0 12 7 72 5.74 20.25 1.03 11.1 13 1 72 5.75 20.16 1.03 11.2 13 2 72 5.76 20.06 1.02 CROWDERS CR QUAL2E OUTPUT EXPANSION RUN FOR FMC, CBP AND HOMELITE Station Location SF Crowders CC-16 (Hwy 321) Gastonia Cooling Wtr Homelite Tex UT @ SR 2412 LE► , Do M1.14- AB Carter Rauch MTE Hyd. Milept Rch Ele Temp DO BOD NH3N (°F) (mg/1) (mg/1) (mg/1) 11.3 11.4 11.5 11.6 11.7 11.8 11.9 12.0 12.1 12.2 12.3 12.4 12.5 12.6 9.3 9.4 9.5 9.6 9.7 9.8 9.9 10.0 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 11.0 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 11.9 12.0 12.1 12.2 12.3 12.4 13 13 13 13 13 13 13 13 13 13 13 13 13 13 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 15 15 16 16 16 16 16 16 16 16 16 16 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 1 2 3 4 5 6 7 8 9 10 72 72 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72 72 72 72 72 72 72 72 72 72 72 72 72 72 5.77 5.78 5.79 5.80 5.81 5.82 5.83 5.84 5.85 5.86 6.43 6.30 6.28 6.30 7.36 6.10 5.80 5.57 5.40 5.27 5.18 5.12 5.08 5.06 5.05 5.06 5.08 5.11 5.14 5.18 5.22 5.26 5.31 5.36 5.49 5.62 5.68 5.71 5.75 5.79 5.82 5.86 5.9 5.94 5.98 6.02 19.96 19.87 19.78 19.69 19.59 19.5 19.41 19.32 19.24 19.15 14.38 18.17 17.74 17.7 3.17 20.94 19.82 18.82 17.93 17 .13 16.4 15.74 15.14 14.59 14.08 13.61 13.18 12.78 12.41 12.06 11.73 11.43 11.15 10.88 10.65 10.43 10.21 10 9.8 9.6 9.42 9.25 9.08 8.92 8.77 8.63 1.02 1.01 1.01 1 1 0.99 0.99 0.98 0.98 0.97 0.76 1.17 1.14 1.14 0.22 2.18 2.03 1.9 1.79 1.69 1.6 1.52 1.44 1.37 1.31 1.26 1.21 1.16 1.11 1.07 1.04 1 0.97 0.94 0.91 0.89 0.86 0.84 0.82 0.8 0.78 0.76 0.74 0.72 0.71 0.69 CROWDERS CR QUAL2E OUTPUT EXPANSION RUN FOR FMC, CBP AND HOMELITE Station Milept Rch Ele Temp DO BOD NH3N Location (°F) (mg/1) (mg/1) (mg/1) UT @ SR2416 12.5 16 11 72 6.06 8.49 0.67 12.6 16 12 72 6.09 8.36 0.66 12.7 16 13 72 6.13 8.23 0.65 12.7 17 1 72 6.29 17.25 1.11 12.8 17 2 72 6.28 17.21 1.11 12.9 17 3 72 6.28 17.17 1.1 13.0 17 4 72 6.27 17.13 1.1 Car Sth Proc 13.1 17 5 72 6.2 22.27 1.83 0,3 MG/j 13.2 17 6 72 6.18 22.22 1.82 Bop = i61f8 v►s/,t 13.3 17 7 72 6.16 22.17 1.81 13.4 17 8 72 6.14 22.12 1.81 13.5 17 9 72 6.11 22.07 1.8 13.6 17 10 72 6.09 22.02 1.79 13.7 17 11 72 6.07 21.97 1.79 13.8 17 12 72 6.05 21.92 1.78 CC-21 (SR2424) 13.9 17 13 72 6.03 21.87 1.77 14.0 18 1 72 6.01 21.82 1.76 14.1 18 2 72 5.99 21.77 1.76 14.2 18 3 72 5.97 21.72 1.75 14.3 18 4 72 5.95 21.67 1.74 14.4 18 5 72 5.93 21.62 1.74 14.5 18 6 72 5.92 21.57 1.73 14.6 18 7 72 5.9 21.52 1.72 14.7 18 8 72 5.88 21.47 1.72 14.8 18 9 72 5.87 21.42 1.71 14.9 18 10 72 5.85 21.38 1.7 15.0 18 11 72 5.84 21.33 1.7 15.1 18 12 72 5.82 21.28 1.69 15.2 18 13 72 5.81 21.23 1.68 15.3 18 14 72 5.79 21.18 1.68 15.4 18 15 72 5.78 21.14 1.67 15.5 18 16 72 5.77 21.09 1.66 15.6 18 17 72 5.75 21.04 1.66 15.7 18 18 72 5.74 20.99 1.65 15.8 18 19 72 5.73 20.95 1.64 15.9 18 20 72 5.72 20.9 1.64 16.0 19 1 72 5.71 20.85 1.63 16.1 19 2 72 5.7 20.81 1.62 16.2 19 3 72 5.69 20.76 1.62 CC-22 (SC564) 16.3 19 4 72 5.68 20.72 1.61 16.4 19 5 72 5.67 20.67 1.61 16.5 19 6 72 5.66 20.62 1.6 16.6 19 7 72 5.65 20.58 1.59 16.7 19 8 72 5.64 20.53 1.59 16.8 19 9 72 5.63 20.49 1.58 CROWDERS CR QUAL2E OUTPUT EXPANSION RUN FOR FMC, CBP AND HOMELITE Station Location CC-23 (SR11g4) CC-24 (SC 152) Milept Rch Ele Temp DO BOD NH3N (°F) (mg/1) (xng/1) (mg/1) 16.9 19 10 72 5.63 20.44 1.57 17.0 19 11 72 5.62 20.4 1.57 17.1 19 12 72 5.61 20.35 1.56 17.2 19 13 72 5.6 20.31 1.56 17.3 19 14 72 5.6 20.26 1.55 17.4 19 15 72 5.59 20.22 1.54 17.5 19 16 72 5.59 20.17 1.54 17.6 19 17 72 5.58 20.13 1.53 17.7 19 18 72 5.58 20.09 1.53 17.8 19 19 72 5.57 20.04 1.52 17.9 19 20 72 5.57 20 1.51 18.0 20 1 72 5.56 19.94 1.51 18.1 20 2 72 5.56 19.89 1.5 18.2 20 3 72 5.56 19.83 1.49 18.3 20 4 72 5.56 19.78 1.49 18.4 20 5 72 5.55 19.72 1.48 18.5 20 6 72 5.55 19.67 1.47 18.6 20 7 72 5.55 19.61 1.47 18.7 20 8 72 5.55 19.56 1.46 18.8 20 9 72 5.55 19.51 1.46 18.9 20 10 72 5.55 19.45 1.45 19.0 20 11 72 5.55 19.4 1.44 19.1 20 12 72 5.55 19.35 1.44 CROWDERS CR QUAL2E OUTPUT 2ND EXPANSION RUN FOR FMC,CBP,AND HOMELITE @ MAXIMUM FLOWS Station Milept Rch Ele Temp DO BOD NH3N Location (°F) (mg/1) (mg/1) (mg/1) CC-1 0.0 1 1 72 7.59 3.17 0.22 Kings Mtn 0.1 1 2 72 5.76 40.66 4.37 CC-3 0.2 1 3 72 6.47 40.4 4.33 0.3 1 4 72 6.94 40.15 4.28 0.4 1 5 72 7.25 39.9 4.24 0.5 1 6 72 7.46 39.65 4.20 McGill @ I-85 0.6 1 7 72 7.59 39.4 4.15 0.7 1 8 72 7.68 39.16 4.11 0.8 1 9 72 7.75 38.92 4.07 0.9 1 10 72 7.79 38.68 4.03 1.0 1 11 72 7.82 38.44 3.99 1.1 1 12 72 7.84 38.21 3.95 1.2 1 13 72 7.85 37.98 3.91 1.3 1 14 72 7.86 37.75 3.88 1.4 1 15 72 7.87 37.52 3.84 1.5 1 16 72 7.88 37.29 3.80 1.6 1 17 72 7.89 37.07 3.76 1.7 1 18 72 7.89 36.85 3.73 1.8 1 19 72 7.90 36.63 3.69 1.9 2 1 72 7.89 26.98 2.68 2.0 2 2 72 7.75 26.74 2.65 2.1 2 3 72 7.62 26.51 2.61 2.2 2 4 72 8.11 26.28 2.58 2.3 2 5 72 7.95 26.05 2.55 CC-5 (SR 1125) 2.4 3 1 72 7.81 25.83 2.51 Howell ups 2.5 3 2 72 7.68 25.61 2.48 2.6 3 3 72 7.57 25.39 2.45 2.7 3 4 72 7.46 25.18 2.42 CC-6 (SR1122) 2.8 3 5 72 7.37 24.97 2.39 2.9 3 6 72 7.29 24.76 2.36 3.0 3 7 72 7.21 24.55 2.33 3.1 3 8 72 7.14 24.35 2.31 3.2 3 9 72 7.08 24.15 2.28 3.3 3 10 72 7.03 23.96 2.25 3.4 3 11 72 6.98 23.76 2.22 3.5 3 12 72 6.93 23.57 2.20 3.6 3 13 72 6.89 23.39 2.17 3.7 3 14 72 6.85 23.2 2.15 ��J% 1.6 4 1 72 7.47 3.17 0.22 � MC 7e;LiM 1.7 4 2 72 5.56 51.02 0.07 Q i O.906MG�p0 t' ..8 4 3 72 5.91 50.44 0.08 �v ' Zo'S'+.rl� 1.9 4 4 72 6.20 49.88 0.08 c1 2.0 4 5 72 6.43 49.33 0.08 2.1 4 6 72 6.62 48.78 0.09 2.2 4 7 72 6.77 48.25 0.09 CROWDERS CR QUAL2E OUTPUT 2ND EXPANSION RUN FOR FMC,CBP,AND HOMELITE @ MAXIMUM FLOWS Station Location Bess City :-7b (mth Aber.) CC-8 (SR 112F) Oates Ck Milept Rch Ele Temp DO BOD NH3N (°F) (mg/1) (mg/1) (mg/1) 2.3 4 8 72 6.90 47.73 0.09 2.4 4 9 72 7.01 47.22 0.09 2.5 4 10 72 7.10 46.72 0.10 2.6 4 11 72 7.17 46.23 0.10 2.7 4 12 72 7.23 45.75 0.10 2.8 4 13 72 7.28 45.27 0.10 2.9 4 14 72 7.33 44.81 0.11 3.0 5 1 72 7.37 44.36 0.11 3.1 5 2 72 6.26 46.97 1.70 3.2 5 3 72 6.51 46.75 1.69 3.3 5 4 72 6.73 46.52 1.69 3.4 5 5 72 6.91 46.3 1.69 3.5 5 6 72 7.06 46.09 1.68 3.6 5 7 72 7.18 45.87 1.68 3.7 5 8 72 7.29 45.65 1.68 3.8 5 9 72 7.38 45.44 1.67 3.8 6 1 72 7.12 35.9 1.85 3.9 6 2 72 7.00 35.49 1.83 4.0 6 3 72 6.88 35.09 1.81 4.1 6 4 72 6.77 34.7 1.79 4.2 6 5 72.00 6.67 34.31 1.77 4.3 6 6 72 6.58 33.93 1.75 4.4 6 7 72 6.49 33.57 1.73 4.5 6 8 72 6.40 33.21 1.72 4.6 6 9 72 6.33 32.85 1.70 4.7 7 1 72 6.25 32.51 1.68 4.8 7 2 72 6.19 32.17 1.66 4.9 7 3 72 6.12 31.84 1.65 5.0 7 4 72 6.06 31.51 1.63 5.1 7 5 72 6.01 31.2 1.62 5.2 7 6 72 5.96 30.88 1.60 5.3 8 1 72 6.04 28.53 1.50 5.4 8 2 72 5.99 28.42 1.49 5.5 8 3 72 5.95 28.32 1.48 5.6 8 4 72 5.90 28.21 1.48 5.7 8 5 72 5.86 28.11 1.47 5.8 8 6 72 5.82 28 1.47 5.9 8 7 72 5.78 27.9 1.46 6.0 8 8 72 5.75 27.79 1.46 6.1 8 9 72 5.71 27.69 1.45 6.2 8 10 72 5.68 27.59 1.45 6.3 8 11 72 5.65 27.49 1.44 6.4 8 12 72 5.61 27.39 1.44 6.5 8 13 72 5.59 27.29 1.43 6.6 8 14 72 5.56 27.19 1.42 CROWDERS CR QUAL2E OUTPUT 2ND EXPANSION RUN FOR FMC,CBP,AND HOMELITE @ MAXIMUM FLOWS Station Location CC-10 (SR 113 1) Blackwood Ck Crowders Mtn CC-12 (SR1103) Precision Seal McGill CC-14 (SR110 Br Milept Rch Ele Temp DO BOD NH3N (°F) (mg/1) (mg/1) (mg/1) 6.7 6.8 6.9 7.0 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 8.0 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 9.0 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 10.0 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 11.0 11.1 8 8 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 10 10 10 10 10 10 10 10 10 10 10 10 11 11 11 11 11 11 11 11 12 12 12 12 12 12 12 13 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 1 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 72 5.53 5.51 5.49 5.46 5.44 5.42 5.40 5.39 5.37 5.36 5.34 5.33 5.31 5.30 5.29 5.28 5.27 5.49 5.49 5.50 5.50 5.51 5.51 5.52 5.52 5.53 5.54 5.55 5.55 5.59 5.60 5.61 5.62 5.63 5.63 5.64 5.65 5.76 5.77 5.78 5.79 5.79 5.80 5.81 5.82 27.09 26.99 26.89 26.79 26.7 26.6 26.51 26.41 26.31 26.22 26.13 26.03 25.94 25.85 25.76 25.67 25.58 23.47 23.33 23.19 23.05 22.91 22.78 22.64 22.51 22.38 22.25 22.12 22 22.12 22 21.89 21.78 21.66 21.55 21.44 21.34 20.44 20.34 20.24 20.14 20.05 19.95 19.86 19.76 1.42 1.41 1.41 1.40 1.40 1.39 1.39 1.38 1.38 1.37 1.37 1.36 1.36 1.35 1.35 1.34 1.34 1.24 1.23 1.22 1.21 1.21 1.20 1.19 1.18 1.18 1.17 1.16 1.16 1.13 1.12 1.12 1.11 1.1 1.1 1.09 1.09 1.04 1.04 1.03 1.03 1.02 1.02 1.01 1.01 CROWDERS CR QUAL2E OUTPUT 2ND EXPANSION RUN FOR FMC,CBP,AND HOMELITE @ MAXIMUM FLOWS Station Location SF Crowders CC-16 (Hwy 321) Gastonia Cooling Wtr Homelite Tex ()a)_ 0, ZAMP B° = 20mize UT @ SR 2412 (2i11ah l' DOitf ,j. AB Carter Rauch MTE Hyd. Milept Rch Ele Temp DO BOD NH3N (°F) (mg/1) (mg/1) (mg/1) 11.2 11.3 11.4 11.5 11.6 11.7 11.8 11.9 12.0 12.1 12.2 12.3 12.4 12.5 12.6 9.3 9.4 9.5 9.6 9.7 9.8 9.9 10.0 10.1 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 11.0 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 11.9 12.0 12.1 12.2 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 15 15 16 16 16 16 16 16 16 16 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 1 2 3 4 5 6 7 8 72 72 72 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72 72 72 72 72 72 72 72 72 72 72 72 5.83 5.84 5.85 5.86 5.87 5.88 5.89 5.90 5.91 5.92 5.93 6.47 6.33 6.30 6.33 7.36 5.80 5.59 5.43 5.30 5.20 5.13 5.08 5.05 5.04 5.04 5.05 5.06 5.09 5.12 5.16 5.19 5.24 5.28 5.33 5.45 5.58 5.64 5.67 5.71 5.75 5.78 5.82 5.86 5.9 19.67 19.58 19.49 19.4 19.31 19.23 19.14 19.05 18.97 18.88 18.8 14.2 18.01 17.58 17.54 3.17 24.02 23.02 22.1 21.26 20.49 19.78 19.11 18.5 17.92 17.39 16.89 16.42 15.97 15.56 15.17 14.8 14.45 14.12 13.8 13.53 13.28 13.01 12.75 12.5 12.27 12.04 11.83 11.62 11.42 1 1 0.99 0.99 0.98 0.98 0.98 0.97 0.97 0.96 0.96 0.76 1.16 1.13 1.13 0.22 2.64 2.5 2.37 2.26 2.16 2.06 1.97 1.89 1.81 1.75 1.68 1.62 1.56 1.51 1.46 1.41 1.37 1.33 1.29 1.26 1.23 1.2 1.16 1.13 1.11 1.08 1.05 1.03 1.01 CROWDERS CR QUAL2E OUTPUT 2ND EXPANSION RUN FOR FMC,CBP,AND HOMELITE @ MAXIMUM FLOWS Station Milept Rch Ele Temp DO BOD NH3N Location (°F) (mg/1) (mg/1) (mg/1) 12.3 16 9 72 5.94 11.23 0.98 12.4 16 10 72 5.97 11.05 0.96 UT @ SR2416 12.5 16 11 72 6.01 10.88 0.94 12.6 16 12 72 6.05 10.71 0.92 12.7 16 13 72 6.09 10.55 0.9 12.7 17 1 72 6.32 17.18 1.11 12.8 17 2 72 6.31 17.14 1.11 12.9 17 3 72 6.3 17.1 1.11 13.0 17 4 72 6.29 17.06 1.1 Car Sth Proc 13.1 17 5 72 6.23 22.13 1.82 Qw- 0.351)/4 9 13.2 17 6 72 6.2 22.07 1.81 /360 = /off 8h4rnp 13.3 17 7 72 6.18 22.02 1.81 13.4 17 8 72 6.16 21.97 1.8 13.5 17 9 72 6.14 21.93 1.79 13.6 17 10 72 6.12 21.88 1.78 13.7 17 11 72 6.1 21.83 1.78 13.8 17 12 72 6.07 21.78 1.77 CC-21 (SR2424) 13.9 17 13 72 6.05 21.73 1.76 14.0 18 1 72 6.03 21.68 1.76 14.1 18 2 72 6.02 21.63 1.75 14.2 18 3 72 6 21.58 1.74 14.3 18 4 72 5.98 21.53 1.74 14.4 18 5 72 5.96 21.48 1.73 14.5 18 6 72 5.94 21.44 1.72 14.6 18 7 72 5.93 21.39 1.72 14.7 18 8 72 5.91 21.34 1.71 14.8 18 9 72 5.89 21.29 1.7 14.9 18 10 72 5.88 21.25 1.7 15.0 18 11 72 5.86 21.2 1.69 15.1 18 12 72 5.85 21.15 1.68 15.2 18 13 72 5.83 21.1 1.68 15.3 18 14 72 5.82 21.06 1.67 15.4 18 15 72 5.8 21.01 1.66 15.5 18 16 72 5.79 20.96 1.66 15.6 18 17 72 5.78 20.92 1.65 15.7 18 18 72 5.77 20.87 1.64 15.8 18 19 72 5.76 20.82 1.64 15.9 18 20 72 5.74 20.78 1.63 16.0 19 1 72 5.73 20.73 1.62 16.1 19 2 72 5.72 20.69 1.62 16.2 19 3 72 5.71 20.64 1.61 CC-22 (SC564) 16.3 19 4 72 5.7 20.6 1.61 16.4 19 5 72 5.69 20.55 1.6 16.5 19 6 72 5.68 20.51 1.59 16.6 19 7 72 5.67 20.46 1.59 CROWDERS CR QUAL2E OUTPUT 2ND EXPANSION RUN FOR FMC,CBP,AND HOMELITE @ MAXIMUM FLOWS Station Milept Rch Ele Temp DO BOD NH3N Location (°F) (mg/1) (mg/1) (mg/1) 16.7 19 8 72 5.67 20.42 1.58 16.8 19 9 72 5.66 20.37 1.58 16.9 19 10 72 5.65 20.33 1.57 17.0 19 11 72 5.64 20.28 1.56 17.1 19 12 72 5.64 20.24 1.56 17.2 19 13 72 5.63 20.19 1.55 17.3 19 14 72 5.62 20.15 1.55 17.4 19 15 72 5.62 20.11 1.54 17.5 19 16 72 5.61 20.06 1.53 17.6 19 17 72 5.6 20.02 1.53 17.7 19 18 72 5.6 19.98 1.52 17.8 19 19 72 5.59 19.93 1.52 CC-23 (SR1104) 17.9 19 20 72 5.59 19.89 1.51 18.0 20 1 72 5.59 19.84 1.5 18.1 20 2 72 5.58 19.78 1.5 18.2 20 3 72 5.58 19.73 1.49 18.3 20 4 72 5.58 19.67 1.48 18.4 20 5 72 5.58 19.62 1.48 18.5 20 6 72 5.58 19.57 1.47 18.6 20 7 72 5.57 19.51 1.46 18.7 20 8 72 5.57 19.46 1.46 18.8 20 9 72 5.57 19.41 1.45 18.9 20 10 72 5.57 19.36 1.44 19.0 20 11 72 5.57 19.3 1.44 CC-24 (SC 152) 19.1 20 12 72 5.57 19.25 1.43 Fadiity: FMCCorp.-Lithium Div. NPDES#: NC0006177 Receiving Stream: UT Abernathy Creek Comment(s): gage number not available Low Flow Record Station Number: Hydrologic Area Number: Drainage Area Low Flow Record Station: Qave Low Flow Record Station: s7Q10 Low Row Record Station: w7Q10 Low Row Record Station: 30Q2 Low Flow Record Station: Drainage Area New Site: MAR New Site: Qave per Report Equation: s7Q10 per Report Equation: w7Q10 per Report Equation: 30Q2 per Report Equation: Drainage Area Ratio: [ new DA/Daatgage ) Weighted Ratio: . Over -ride inappropriate Site (y ): HMO must be < 400 sq. miles 1.40 sq. miles 1.2 cfs/milee squared 2 cfs 0.27 cfs 0.43 cfs 0.59 cfs Continue #VALUE! #VALUE! *VALUE! Drainage Area New Site: MAR New Site: Weighted Qave per Report Equation: Weighted s7010 per Report Equation: Weighed w7Q10 per Report Equation: Weighted 30Q2 per Report Equation: 1.40 miles squared 1.2 cfs/miles squared #VALUE! #VALUE! #VALUE! #VALUE! 0 - �►� ��T� TOXICANT ANALYSIS Fact/ityName FMC-LITHIUM ! Parameter - :SE Parameter= CR NPDES M NC0005177 ! Standard = 1 511411 Standard = : 5044A :::::::Standard = • 71µg/I Qw (MGD) 0.615! 7O10s (cls) 0.27! n BDL=1/2DL Actual Data RESULTS n BDL=112DL Actual Data RESULTS n BDL=12DL Actual Data RESULTS (WC (%) 77.93! 1 Std Dev. $DIV/01 1 5 <10 Std Dev. 3.785 1 5 <10 Std Dev, 2.198 AecVing Stream UT Abernethy Cr ': 2 Mean MDN/01 2 1 0 <20 Mean 4.397 2 5 <1 0 Mean 3.483 SlreamClass C 3 C.V. NDIV/01 3 3 3 C.V. 0.861 3 5 <10 C.V. 0.631 4 4 5<10 4 5<10 FINAL RESULTS ; 5 _ _ 5 5 5 <10 SE i 6 Mult Factor= 6 225 <10 22 Mult Factor - t. __ 2.6! 6 1 0 1 0 Mutt Factor = L•_ _ 2i Max. Pred Cw O;ugA 7 Max. Value 0 WI 7 5 <10 Max. Value 22 µgA 7 5 <10 Max. Value 10 ILO Allowable Cw 6.4iugA 8 Max. Pred Cw 0 µVI 8 5 <10 Max. Pred Cw 57.2 µg/1 :<.. 8 5 <10 Max. Pred Cw 20 µ9A Max. Value of 9 Allowable Cw 6.4 µg/1 9 5 <10 Allowable Cw 64.2 µg/1 .#<; 9 5 <10 Allowable Cw 9.0 µO.:. CR i 10 10 5 <1 0 10 5 <1 0 Max. Pred Cw 57.2!ugA 11 11 5 <1 0 11 5 <10 Allowable Cw 64.2!ug/1 12 12 5 <10 12 5 <10 Max. Value 22' 13 13 2.5 <5 13 3 3 CU ! 14 14 2.5 <5 14 1 <2 Max. Prod Cw 20lug/I 15 15 2.5 <5 15 1 <2 Allowable Ow 9.0iug/I 16 16 5 <10 16 5 <10 Max. Value 10i 17 17 5 <10 17 5 <1 0 ZN i 18 18 2.5 <5 16 1 <2 Max. Pred Cw 182.7iugA 19 19 2.5 <5 19 1 <2 Allowable Cw 64.2!ugil 20 20 2.5 <5 20 1 <2 Max. Value 63i 21 21 2.5 <5 21 1 <2 BDCM ' 22 22 2.5 <5 22 1 <2 Max. Pred Cw 8.05'.ug) 23 23 2.5 <5 23 4 4 Allowable Cw 28.2'ug/1 24 24 2.5 <5 24 3 3 Max. Value 3.5! 25 25 2.5 <5 25 1 <2 DBCM ! 26 26 2.5 <5 26 1 <2 Max. Prod Cw 10jugA 27 27 2.5 <5 27 3 3 Allowable Cw 43.6iugA 28 28 2.5 <5 28 3 3 Max. Value 4; 29 29 2.5 <5 29 1 <2 BROMOFORM i 30 30 30 Max. Pred Cw 79.2iug/1 31 31 31 Allowable Cw 462.0!ug/I 32 32 32 Max. Value 18! 33 33 33 CHLOROFORM ' 34 34 34 Max. Pred Cw 13.78'ugA 35 35 35 Allowable Cw 603.1'ug/I 36 36 36 Max. Value 5.3! 37 37 37 .i arameter= CU 726/96 PAGE . TOXICANT ANALYSIS °ammeter= ZN ?<Parameter= BDCM zl'arameter= DBCM ?:;parameter= BROMOFORM Standard= 501141 # Standard = ; 22!µgA ' Standard = ! 34iµg/1 ?<i>Standa d- i 360i99A n BDL=1/2DL Actual Data RESULTS 1 10 10 Std Dev. 13.075 2 28 28 Mean 13A07 3 25 <50 C.V. 0.9752 v?` 4 26 <50 }xuk: 5 25 <50 :%••� 6 25 <50 Mutt Factor= 7 63 63 Max. Value 63 1161 •. 8 _ 28 28 Max. Pred Cw 182.7 µgA 9 5 <10 Allowable Cw 642 pan 10 5 <10 11 5 <10 12 13 13 15 14 5 <10 15 5 <10 16 14 17 10 >'» 18 5 <10 <•::r•%: 19 5 <10 20 5 <10 21 5 <10 22 5<10 23 5<10 24 5<10 25 5<10 '• 26 11 11 'r"$ 27 5 <10 28 29 30 31 32 33 34 36 36 37 7/26/96 13 15 14 10 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 26 27 28 29 30 31 32 33 34 35 36 37 n BDL=112DL Actual Data RESULTS 1 2.3 2.3 Std Dev. 0.8489 2 1.4 1.4 Mean 1.12963 0.5 <1 C.V. 0.75148 1.9 1.9 0.5 <1 _ 0.5 <1 Mutt Factor =[[ 231 ...'•:•':` 0.5 <1 Max. Value 35 µgA 05 0.5 <1 Max. Pred Cw 8.0S aNi 0.5 <1 Allowable Cw 28.2 µgI 0.5<1 G; 1.5 1.2 3.5 0.5 <1 3 1.7 0.5 <1 0.5 <1 0.5 <1 0.5<1 1 2 0.5 <1 2 0.5 <1 1.5 1.2 3.5 3 1.7 1 1 2 1 2 n BDL=1/2DL Actual Data RESULTS 1 4 4 Sid Dev. 1.26105 2 2.4 2.4 Mean 1.54444 3 1.8 1.8 C.V. 0.61651 4 2.7 2.7. 5 0.5<1 6 0.5 <1 7 0.5<1 8 0.5 <1 9 0.5 <1 10 0.5 <1 11 2 2 12 1.4 1.4 13 4 4 14 0.5 <1 15 4 16 2.3 17 1.1 18 0.5 <1 19 0.5 <1 20 0.5 <1 21 1 22 1 23 2 24 2 26 0.5 <1 26 4 4 27 0.5 <1 28 29 30 31 32 33 34 35 36 37 4 2.3 1.1 1 1 2 2 MuR Factor: Max. Value 411gAvf Max. Pred Cue 10 µgA f Allowable Cw 43.6 µg/1 A n BDL=1/2DL Actual Data 1 2.1 2.1 2 2.6 2.5 3 4.8 4.8 4 1.7 1.7 6 0.5 <1 6 0.5 <1 7 0.5 <1 8 0.5 <1 9 0.5 <1 10 0.5 <1 11 2.9 12 0.25 <0.5 13 3.6 14 0.5 <1 15 10 16 1.9 17 1.6 18 0.5 <1 19 0.5 <1 20 0.5 <1 21 0.5 <1 22 0.5 <1 23 2 2 24 2 2 25 18 18 26 8 8 27 28 29 30 31 32 33 34 35 36 37 2.9 3.8 10 1.9 1.6 PAGE TOXICANT ANALYSIS RESULTS Sid Dev. 3.94325 Mean 2.59038 C.V. 1.52226 Adult Factor = Max. Value 18 AO Max. Pred Cw 79.2 µgA: Allowable Cw 462.0 µgfl Parameter = CHLOROFORM Standard = I 470; µgA n BDL=1/2DL Actual Data RESULTS 1 2.2 2.2 Sid Dev. 1.361 2 2 2 Mean 1.608 3 3 3 C.V. 0.647 4 4.1 4.1 5 0.5<1 6 0.5 < 1 Mutt Factor = i .. _ 2.6 7 0.5 < 1 Max. Value 5.3 µg/l 8 0.5 <1 Max. Pred Cw 13.78 nil 9 0.5 <1 Allowable Cw 603.1 µgA 10 0.5 <1 11 3.2 12 1.9 13 5.3 14 0.5 <1 15 0.5 < 1 16 1.8 17 1.3 18 0.5 <1 19 0.5 <1 20 0.5 <1 21 4 22 1 23 2 24 2 25 0.5 <1 26 2 2 27 28 29 30 31 32 33 34 35 36 37 3.2 1.9 5.31 1.8 1.3 4 1 2 2 PAGE TOXICANT ANALYSIS Facility Name NPDES # Qw (MGD) 7Q 10s (cfs) IWC (%) Rec'ving Stream Stream Class FMC-LITHIUM NC0005177 0.7! 0.271 80.07 UT Abernathy Cr C SE Max. Pred Cw Allowable Cw Max. Value CR Max. Pred Cw Allowable Cw Max. Value CU Max. Pred Cw Allowable Cw Max. Value ZN Max. Pred Cw Allowable Cw Max. Value BDCM Max. Pred Cw Allowable Cw Max. Value DBCM Max. Pred Cw Allowable Cw Max. Value BROMOFORM Max. Pred Cw Allowable Cw Max. Value CHLOROFORM Max. Pred Cw Allowable Cw Max. Value FINAL RESULTS 199y-96 dAT,4 ¢i✓A YZEj2 0 ug/I 6.2 1 ug/I 0! 57.2 ug/I ,7? r� 2? SO L. 62.4 ug/l 0,ye 1,0 0 f fN 22'i 20i ug/I 23 3 z ? flpG 8.7j u g/I / fob 10 182.7 ug/I Z/ 7 29 62.4=I ug/I . - f a,/ 8.05 ug/I 27.5 ug/I 3.51 10l ug/I 42.5; ug/I 4': 79.21 ug/I 449.61ug/I p(L(JP 18 13.78l ug/I 587.01 ug/I 5.3i 7/26/96 PAGE' TOXICANT ANALYSIS Facility Name NPDES # Ow (MGD) 7010s (cfs) !WC (%) Rec`ving Stream Stream Class FMC-LITHIUM NC0005177 0.81 027 UT Abernathy Cr C 82.12� FINAL RESULTS SE i Max. Pred Cw 01 ug/I Allowable Cw 6.1 ! ug/I Max. Value 0. CR Max. Pred Cw 57.2! ugn Allowable Cw 60.9 i ug/l Max. Value 221 CU Max. Pred Cw 20i ug/l Allowable Cw 8.5i ug/l Max. Value 101 ZN 1 Max. Pred Cw 182.71ug/I Allowable Cw 60.9 ug/l Max. Value 631 BDCM Max. Pred Cw 8.05 ug/I Allowable Cw 26.81 ug/l Max. Value 3.51 DBCM Max. Pred Cw 101ug/I Allowable Cw 41.4l ug/I Max. Value 4 BROMOFORM Max. Pred Cw 79.2ugf Allowable Cw 438.4= ug/l Max. Value 18, CHLOROFORM i Max. Pred Cw 13.78 ug/I Allowable Cw 572.3 ug/i Max. Value 5.3i 7/26/96 PAGE ' TOXICANT ANALYSIS Facility Name NPDES # Ow (MGD) 7010s (cfs) IWC(%) Reeving Stream Stream Class FMC-LITHIUM NC0005177 0.9j F 0.27! 83.781 UT Abernathy C C SE Max. Pred Cw Allowable Cw Max. Value CR Max. Pred Cw Allowable Cw Max. Value CU Max. Pred Cw Allowable Cw Max. Value ZN Max. Pred Cw Allowable Cw Max. Value BDCM Max. Pred Cw Allowable Cw Max. Value DBCM Max. Pred Cw Allowable Cw Max. Value BROMOFORM Max. Pred Cw Allowable Cw Max. Value CHLOROFORM Max. Pred Cw Allowable Cw Max. Value FINAL RESULTS 0 ug/l 6.0i ug/l 0 57.2 ug/l 59.7 ug/I 221 20! ug/l 8.4s u 9A 10; 182.71ug/I 59.7l ug/l 63' 8.05! ug/l 26.3t ug/I 10l ug/I 40.6! ug/l 4' 79.2j ug/1 429.71 ug/l 181 1 13.78 ug/I 561.0 ug/I 5.3 7/26/96 PAGE WIIOLE EFFLUENT Tommy TESTING OISELF-MONITORING SUMMAItYJ Thu, tun 13. 1996 FAr'n.ITV Prot impmiiNT YEAS lAN ANG SPP OCTNOV Leland Indu51rla1 Park WWTI' PERM 2411R P/P ACM: 90% FI710 92 -• ▪ MAR APR MAY II 1l O. N Dfnr- NC0065676/001 Begin:6/1194 Frapiency: Q A Mar Jun Sep Dec NonComp:SINGLII 93 - -.- - - -- ... -- _- - -- -•- -- - County:Bmnswirk Region: WIRO Subbasin: CPFl7 94 - - - - - - -Fallt Pass: - PP: 0.25 Special 85 - Fallf NR/Passl Pass' - to - - Pass -- Passl 7Q10: WO 1WC(%):0.065 08 - - - -- - Pass Pass Lenoir. Gunpowder Creek WWTP Pert elu lim: 38%; if pf 2MGD clu lim 52% 92 - - Fail Laie Pass Pass Pass NC0023736/001 Begin:5/1/95 1'yequeney: Q P/F A Mar Jun Sc Ike- - P- - Pass p NonComp:Single 93 - Pass - - Pass Fall peas Fad County:Caldwell Region: ARO Subhasin:C11132 94 Pass - Pass Pass Pass PP: 1.2 Special 95 - - Pass - - - - - - - Fass Pass Pass Fail 7Q10: 3.0 IWC(%):38.0 Order:Order:98 Pau - Pass - Lenoir- I.owcr Creek 11'1V'fP Penn chr Ent: 40% NC002398I/001 Dcgin:6/IN5 Fnapte ey: Q P/P A Feb May Aug Nov County:Caldwell Region: ARO Subbasin: Cf03I PF: 4.08 Special 7QI0: 9.3 .IWC(%):40 -- Order. �JonComp:Slog le 92 - Pass - -- Pass ... - Fai 93 - Pass - - Pons -- - Pass 94 - Fall Pass Fail Puss - Pass 95 - Pass Fud Pa au Pass 98 - I Fail Pass Lexington Regional WWTI' PI1RM CIIR I.IM: 56% Y 92 -- Pass1 Pass Pugs NC00SS786/001 Begin:6/1/94 Frequency. Q Pill A Feb May Aug Nov NonComp:SING1.11 93 - Pass(9) - -- Pass Pass County:Davidson Region:WSRO Subbasin:YAD07 94 - Pass -- Pass PP:5.50 Special 95 - Pa99 Pass 7Q10 6.70 1WC(%):55,99 Order. 98 - Pass I.Ibbcy-Owens Ford Co. PERM: 2411k PA, AC LIM 90% Pf1ID (GRAB) 92 - NC0049514/001 Begin:2/1/95 Frequency: Q A Once/Cal Qncr NonComp:SINGI.E 93 - County:Scotland Region:FRO Subbasin:LUM5S 94 - PP: VAR Special 95 -7Q10: 0.0 IWC(%): 100.0 artier. 96 - Pass Pass Pass - Pass Fad Pass Pass Pass - Pass 'Pass - --• Pass Pass - - Pass Pass - Pass Pass Pass( Pass! Pass - - Pass Liberty Fabrics, Inc. PERM: 2411R PAt AC LIM NO AC MORT@ 90% 1,11111) 02 Passl Passl Passl Passl > 100LPass Pass/ Passl Passl Passl Passl Passl NC0023710/001 Be in:8/1/92 Frequency: ssl 8 I cY:Q A Mar Sep Decl)rc NonConip:SlN(i1.11 03 - -•• Passl Pa ssl - NR/Passl taR2ala County:Mania Region:WARO Subbasin:ROA09 94 ell Fail! 54.01,02.311 Pass, -- Passl - PPassl PF._ :0.450 Special O5 - _ - Passl assl,Fadl Puss Pass Pass 7Q10 1200 IWC(%):0.06 Ong 98 - - Pass -- IL.lncolulun 1VWTP Penn chr line 1I% 92 - 93 -• - ass -- Pass Pass Puss - - 94 - - Pass _- Pass 95 - Pass - - Fab - Pass -•- --- Fail Pass Foil Lilliugtun WWTI' PERM 2411R AC PA' LIM: 90%(1111D) (New perm 5/1/96) 92 Passl - Passl Passl NC0021636/00I Begin:2/1/94 Pregnancy: t - - Passl - _- rc*pK cy Q A Jan Apr Jul Oct NonComp:SlNGLE 93 Pass! - - Pass! - Fail! NR Fail! tf1 48.01 tiRlatu County:Ilarncit Region: FRO Subbasin: CP1417 94 30.91 52.31 21.21,e12.51 >1001 35.41 49.21 Passl,Paasl -PI:0.6 Special- Faill,Faill Fail Faill 95 Passl Fall Fain Passl Passl Pass Fail,Fail NR/Pass Pass Pass Pass TQIO: SSQ.O IWC(%):0.17 Order: - 98 Pons - - Pass - Pass P P385 NC0025496/001 Oegin:9/II95 FrequencyQ PJF A Mar tort Sep Dec NonComp:Single - Counly:Lineoln Region: MRO Subbasin: CTD35- - Pass PP:6.0 Special Pass - Pass 7Q10:77.0 IWC(%):II.0 Order. Pass Pass 90 - Pass I.i1111166 Carp PERM CIIR MONIT:78% (GRAB); BEGIN I/1/961.IM 1 78% Y 92 4.1 Fail Fail Fail,4.1 NC0005177/00I Bcgin:3/l/94 Fngtuency: Q P/F Jan Apr Jul Oct NonComp: 03 <25,81 81 01 91 1' Coumy:Gaslon Region: Ml0O Subbasin: CTB37 04 >100 91 81 >100 L I'11:0.615 Special 05 81.2 >100 61.23 <25 7QI0: 0.27 IWC(%):78 Order. Lillie Huff. Inc./Morristown Groc PERM CIIR I.IM: 90% (GRAB) NC0075426/001 Begin:7/1/94 Fnaqucncy: Q P/P A Jan Apr. Jul Oct County: Person Region: RRO Subbasin: NE1101 PP:0.014 Special 7Q10: 0.0 IWC(%):100.0 Or'le+; Fall Fail 4.1,Fail Fail Fail 4.I,Fall Fad 46 Lalo Fal1.70.35 NIl/16 35 >100 H >100 35 >100 >100 88 >100 76.5 88.3 88.3.37.5 - <25 35.4 35.4 35.3 88 81 35 61 NonConip:SINGl.11 I.1111e lhtff/Elllol's Paris PERM Clllt LIM: 90% (GRAB) NC0071871/001 Bcgin:2/1/95 Frequency: Q P/1, A Jan Apr Jul Oct NonComp:SINGI.I1 Couniy:Granville Region: RRO Subbasin: TAROI PP:0.0015 Special 7QI0: 0.00 IWC(%): 100.00 Omen 02 1J1 93 Pass 04 11 Pass 95 Pass 98 Pass Pass ... Foil Foil Pass --- Pass - Pass -- Pass - 111L11 Pa ss - Pass -- Pass pa55 Pass Pass Pass Pass 92 Pass 93 P599 94 Pass 05 Past 96 Pass - P5s9 --- Fail Pass Fail - -- Fail Pass -- Fail Pass -- NR/Pass -- •- NR/Pass - - Pass - Pd99 - -- Pass - Pass - --- Pass - - Pass Pass 0 2 consecutive failures = significant noncompliance Y Pre 1992 Data Available LEGEND: PI1RM = Permit Requirement I.LrT= Administrative Letter - Targel Frequency = Monitoring frequency: Q- Quarterly; M. Monthly; DM- Bimonthly; SA- Semiannually; A- Annually; OWD- Only when discharging; D- Discontinued monitoring requircm2nl; IS- Conducting independent study Begin = Rat month required 7Q10 a Receiving stream low flow criterion (efs) A = quarledy monitoring increases to monthly upon single failure Months titan testing must occur - ex. JAN,APR,JUL,OCT NonComp = Current Cumplianec Requirement I'F= Penniued Row MGi) IWC%= Instream waste concentration P/P = Pass/Fail chronic tell AC= Acute CUR = Cluonic Data Notation: f - Fathead Minnow; • - Ceriodaohnia so.; my - Mvsid shrimp; CIIV - Chronic value; P - Mortality of stated nercentaee at Mellen concentration: at - Perfumed by DEM Toa Cval Orono: M - Dad test Reporting Notation: -- = Bala not required; Nit - Not reported; ( ) - Beginning of Quarter Facility Activity Slalus: 1 - Inactive, N -Newly Issued(fo construct); II - Active but not discharging; 1-More data available for month in question j= ORC signature needed 30 Whole Effluent Toxicity Testing Monthly Summary Pnnt Date: 6/12/96 Facility NPDES# M County Regn Basin Perrot Q Receiving Stream 7Q10 IWC Test II Test Date 7' Result New Minette Textiles NC0004235001 * Cleveland MRO BRD05 0.450 Lick Branch 0.20 77.7 78 5/8/96 Q Fail Marion-Corpening Crk WWTP NC0031879001 * McDowell ARO CTB30 3.00 Corpening Crk 2.30 66.9 67 5/8/96 Q Pass Metal Industries NC0057819001 * McDowell ARO OTB30 0.01 Mackey Crk 2.0 0.77 MC 5/8/96 0 <5 Paktank Corp -Wilmington Terminal NC0073172001 * New I-lanover WIRO CPF17 NA ' Cape Fear River TIDAL NA MC 5/14/96 E >90 Lithium Corp NC0005177001 * Gaston MRO CTB37 0.615 UT Abernathy Crk 0„27 78 78 6/5/96 Q Pass PPG -Shelby -001 NC0004685001 * Cleveland MRO BRD04 1.3 Overflow Bra. To Beaver Di 4.0 33 33 6/5/96 Q Pass Mt. Pisgah Lodge/Recreation Arca NC0072729001 * , Haywood ARO FRI305 0.032 UT To Pisgah Creek 0.15 25 25 6/5/96 Q Pass Legend * - Indicates that the facility has a toxicity testing monitoring requirement. See the "SELF MONITORING TOXICITY TESTING SUMMARY" for more information. MC - Multiple concentration test performed. fi - IWC at which Pass/Fail test was conducted. This concentration may not reflect most current 7Q10 or PF for facility but is correct at time of test. 0 - Test terminated early due to significant treatment mortality; no t value calculated. ** - Use of non -parametric test (Wilcoxon Rank Sum Test) in place of t test. FMC LITHIUM Residual Chlorine 7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) UPS BACKGROUND LEVEL (UG/L) IWC (%) Allowable Concentration (ug/I) Fecal Limit Ratio of 0.3 :1 0.27 0.615 0.95325 17.0 0 77.93 21.82 Ammonla as NH3 (summer) 7010 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) UPS BACKGROUND LEVEL (MG/L) IWC (%) Allowable Concentration (mg/1) Ammonia as NH3 (winter) 7010 (CFS) 200/loom1 DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) UPS BACKGROUND LEVEL (MG/L) IWC (%) Allowable Concentration (mg/1) 0.27 0.615 0.95325 1.0 0.22 77.93 1.22 0.43 0.615 0.95325 1.8 0.22 68.91 2.51 NC0005177 7/9/96 FMC LITHIUM Residual Chlorine 7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) UPS BACKGROUND LEVEL (UG/L) IWC (%) Allowable Concentration (ug/l) Fecal Limit Ratio of 0.2 :1 Ammonia as NH3 (summer) 0.27 7Q10 (CFS) 0.7 DESIGN FLOW (MGD) 1.085 DESIGN FLOW (CFS) 17.0 STREAM STD (MG/L) 0 UPS BACKGROUND LEVEL (MG/L) 80.07 IWC (%) 21.23 Allowable Concentration (mg/l) Ammonia as NH3 (winter) 7Q10 (CFS) 200/l00m1 DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) UPS BACKGROUND LEVEL (MG/L) IWC (%) Allowable Concentration (mg/I) 0.27 0.7 1.085 1.0 0.22 80.07 1.19 0.43 0.7 1.085 1.8 0,22 71.62 2.43 NC0005177 7/9/96 FMC LITHIUM Residual Chlorine 7Q10 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) UPS BACKGROUND LEVEL (UG/L) IWC (%) Allowable Concentration (ug/l) Fecal LIr1It Ratio of 0211 Ammonia as NH3 (summer) 0.27 7Q10 (CFS) 0.8 DESIGN FLOW (MGD) 1.24 DESIGN FLOW (CFS) 17.0 STREAM STD (MG/L) 0 UPS BACKGROUND LEVEL (MG/L) 82.12 MC (%) 20.70 Allowable Concentration (mg/I) Ammonia as NH3 (winter) 7Q10 (CFS) 200/100m1 DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) UPS BACKGROUND LEVEL (MG/L) IWC (%) Allowable Concentration (mg/1) 0.27 0.8 1.24 1.0 0.22 82.12 1.17 0.43 0.8 1.24 1.8 0.22 74.25 2.35 NC0005177 7/9/96 FMC LITHIUM Residual Chlorine 7010 (CFS) DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (UG/L) UPS BACKGROUND LEVEL (UG/L) IWC (%) Allowable Concentration (ug/l) Fecal Limit Ratio of 0.2 :1 Ammonia as NH3 (summer) 0.27 7010 (CFS) 0.9 DESIGN FLOW (MGD) 1.395 DESIGN FLOW (CFS) 17.0 STREAM STD (MG/L) 0 UPS BACKGROUND LEVEL (MG/L) 83.78 IWC (%) 20.29 Allowable Concentration (mg/I) Ammonia as NH3 (winter) 7010 (CFS) 2oo/1ooml DESIGN FLOW (MGD) DESIGN FLOW (CFS) STREAM STD (MG/L) UPS BACKGROUND LEVEL (MG/L) IWC (%) Allowable Concentration (mg/I) 0.27 0.9 1.395 1.0 0.22 83.78 1.15 0.43 0.9 1.395 1.8 0.22 76.44 2.29 NC0005177 7/9/9 6 I SOC PRIORITY PROJECT: No To: Permits and Engineering Unit Waer Quality Section Attention: Steve Pellei Date: June 5, 1996 NPDES STAFF REPORT AND RECOMMENDATIONS County: Gaston NPDES Permit No.: NC0005177 MRO No.: 96-112 PART I - GENERAL INFORMATION 1. Facility and Address: FMC Corporation, Lithium Division Highway 161 Post Office Box 795 Bessemer City, N.C. 28016 2. Date of Investigation: June 4, 1996 3. Report Prepared By: Michael L. Parker, Environ. Engr. II 4. Pearson Contacted and Telephone Number: (7b4) 868-0806. Barbara Ritchie, 5. Di ections to Site: The Lithium plant is located on the south (left) side of Hwy. 161 t 0.1 mile west of the jct. of Hwy. 161 and SR 1402, just west of Bessemer City. 6. Discharge Point(s), List for all discharge Points: - Latitude: 35. 15' 44" Longitude: 81' 17' 57" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: F 13 SE 7. Site size and expansion area consistent with application: Yes. Ample area exists for the construction of additional WWT facilities, if necessary. 8. Topography (relationship to flood plain included): The site encompasses several hundred acres with varying topography (3-10% slopes). The WWT pond is located in a surface drainage feature, however, it appears to be protected from flooding. 9. Location of Nearest Dwelling: Approx. 1000± feet from the WWTP site. Page Two 10. Receiving Stream or Affected Surface Waters: U. T. to Abernathy Creek a. Classification: C b. River Basin and Subbasin No.: Catawba 030837 c. Describe receiving stream features and pertinent downstream uses: Flow observed in the receiving stream at the point of discharge. Downstream uses are primarily agriculture. No other dischargers are known for a reasonable distance downstream. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of Wastewater: 0.615 MGD (Design Capacity) b. What is the current permitted capacity: 0.615 MGD c. Actual treatment capacity of current facility (current design capacity): 0.615 MGD d. Date(s) and construction activities allowed by previous ATCs issued in the previous two years: N/A e. Description of existing or substantially constructed WWT facilities: The existing WWT facilities consist of one 0.005 MGD "package type" WWTP and one 0.010 MGD "package type" WWTP both having screening, aeration (diffused), and clarification. These facilities are followed by an industrial WWT lagoon with pH neutralization. No disinfection is provided. f. Description of proposed WWT facilities: N/A g. Possible toxic impacts to surface waters: Toxicity limit became effective in January, 1996. The initial toxicity test conducted in January was a pass. Facility had an inconsistent history of passing their toxicity tests prior to 1/96. h. Pretreatment Program (POTWs only): Not Needed. 2. Residual handling and utilization/disposal scheme: Residuals are removed from the treatment pond and stockpiled on -site. These solids are used throughout the site to fill uneven terrain and stabilize roads. Residuals from the two (2) package plants are removed and taken to Bessemer City's WWTP for disposal. 3. Treatment Plant Classification: Class II (no change from previous rating). 4. SIC Code(s): 2819, 2869 Wastewater Code(s): 32, 31, 02 5. MTU Code(s): 50000 Page Three PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? No 2. Special monitoring or limitations (including toxicity) requests: None at this time. 3. Important SOC/JOC or Compliance Schedule dates: N/A 4. Alternative Analysis Evaluation: There are no on -site or off -site alternatives currently available which would eliminate the need to discharge. PART IV - EVALUATION AND RECOMMENDATIONS The permittee, FMC Corporation, Lithium Division (FMC), requests renewal of the subject Permit. There have been no changes in the existing treatment components since the Permit was last renewed, however, FMC has requested changes to the Permit during this renewal. FMC is requesting that the existing stormwater outfalls, presently covered in Permit No. NCS000002 be incorporated into the process water discharge NPDES Permit (NC0005177). FMC also requests that the permitted flow rate be increased from 0.615 MGD to 0.700 MGD. This increase will aid in the removal of the water from the lower pond (outfall 001) during periods of wet weather. The company has future plans to construct a pilot plant on newly acquired property west of Hwy. 161. Waste streams expected from the pilot plant include: stormwater, boiler blowdown, cooling water, and steam condensate. The discharges will enter the storm drainage system and ultimately discharge through outfall 004. Pending receipt and approval of the WLA and concurrence by the TSB on the changes/modifications requested by FMC in this renewal, it is recommended that the Permit be renewed as requested. /‘r—d,c,_,-./2„_z, 6 Signature of Report Preparer Date (2, Water Qualit egional Supervisor Da__ h:1dsr`dsr96\1ithium.sr 6�6 FMC Corporation Lithium Division Bessemer City, NC NPDES Permit No. NC0005177 Renewal Application April 1996 ATTACHMENT 1 Item 8 - Faci Other water u FMC collection system and is combined with other flows prior to discharge. Item 9 - Facility Discharges and Other Losses Discharge points to surface water include: - Outfall 001 lity Water Usage - Other (108e) 2A'�a sage estimate includes stormwater which enters the • , the siphoned discharge from FMC's Lower Pond, - Outfall 004, cooling water, boiler blowdown, condensate, and stormwater discharged through FMC's system of stormwater conveyances, and - Drainage from the Toe Drain of the Lower Pond Dam FMC currently has one restroom which is connected to the city of Bessemer City Municipal treatment works. This sanitary facility supplies 3-5 employees and discharge to the Bessemer City treatment works from this facility is negligible. Nonetheless, FMC is exploring directing all sanitary wastes to the Bessemer City municipal system at some future date. This would increase the discharge to a sanitary wastewater transport system to approximately' 12-15 K gal/day. Item 10 - Pe its, Licenses Agency 7rpe NCDEHNR Water NCDEHNR Stormwater NCDEHNR Recycle System NCDEHNR Air NCDEHNR Haz Waste US EPA Haz Waste NCDEHNR Solid Waste No permits have been denied. and Applications Number NC0005177 NCS000002 WQ0008149 3560R30 NCD000771964 NCD000771964 36-05 Term 3/1/94-9/30/96 2/1/95-12/31/99 1/17/95-5/31/99 2/6/96-7/31/96 8/14/90-9/14/00 9/14/90-9/14/00 4/28/78 FMC Corporation NPDES No. NC0005177 Attachment 3 NPDES Renewal 4/96 FMC LITHIUI111 FACILITY .7 SCALE ' 1 INCH = 160 FEET The ADVENT Group, Enc. FIGURE 3. DETAIL OF FMC EFFLUENT CHANNEL AND CONFLUENCE WITH UN -NAMED TRIBUTARY AUGUST 1995 645801FMC1FIGS.PRE FMC Corporation NPDES Renewal 4/96 NC0005177 ATTACHMENT 4 Schematic of Water Flows Water Purchased from Bessemer City 737 K gpd (1) Rainfall Draining through FMC property 2,842 K gpd (2) 12 K gpd sanitary usage De 6o ND. . I S - _ zo : 33°, CptSk 725 K gpd process/boiler/cooling waters - > 432 K gpd boiler feed - > 122 K gpd non -contact cooling (Cogen) - > 171 K gpd process and other cooling 2701 K gpd stormwater treated/discharged 10 K gpd stormwater to kiln pond/scrubber water 131 K gpd to R&D pond/cooling & process water --> 600 K gpd outfall 001 / treated sanitary, process, cooling - -> - -> - -> 7> _ > - -> 125 K gpd outfall 004 / cooling water, boiler, condensate 2600 K gpd outfall 004 / treated stormwater 4 K gpd shipped offsite for treatment 250 K gpd evaporation discharge to Bessemer City POTW - nil Consumption in products - nil Seepage from Lower Pond Toe Drain system - nil (1) Estimate based on 1995 annual purchases from Bessemer City / 365 (2) Estimate base on average rainfall of 42.8"/year, over 1.4 sq mi / 365 Complete this section for each d which the waste water does not also discharges to surface water ORIGINATE IN THE SAME FACT discharge. values should reflect TANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION II. BASIC DISCHARGE DESCRIPTION :charge Indicated In Section 1. Items 9.nthat is torgsurface waters. This Includesdischargesto municipal sewerage sythere stems in from this a c t1y.neSEPARATE DESCRIPTIONSS OF EACH DISCHARGE ARE REQUIRED (ls must be EVEN IF SEVERAL. descrbed S HARGES� this fatues should be representative of the twelve previous months of operation. it this Is a proposed .RY. All values for an existing discharge lest engineering estimates. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. BEFORE FIWNG OUT THESE ITEMS. 1. Discharge Serial No, and Name 001 a. Discharge Serial No. (see instniction ) b. Discharge Nam Give the name discharge, if any (see instrucns) c. Previous Discharge Serial No If a previous permit application was made for this dis- charge (Item 4, $ tionl) provide previous discharge serial number. 2. Discharge Operating Dates a Discharge Began Date • If the discharge Described below is in operation, give the date (within bet :rate) the ge b. Discharge to Begin Date If the discharge as never occurred but is lanned for some future date, give the date the discharge will begin. c. Discharge to Date If the discharge is eduled to be discontinued within the next 5 years, give the date (within best estimate) the arge will end. a Engineering Repo Available Check if an engineering report is available to reviewing agency upon request (see instructions) 4, Discharge Locatia political boundarie the point of dscha� Name the within which e is located .f State County (If applicable) City or Town 5. Discharge Point Description (see instructions) Discharge into (check one) Stream (includes ditches, anvyos, and otherwaterco6rses Lake Ocean Municipal Sanitary Wastewater Transport System, Municipal Combiri,ed Sanitary and Storm Transort System 232a 232b 2D2c 203 204a 204b 234c 235a Discharge from Lower Pond 001 / NPDES Permit NC0005177 1954 Plant Discharge Began 1971 Lower Pond Dam Constructed YR MO R MO North Carolina Gaston Near Bessemer City STR ❑U ❑ OCE 0 MTS [] MCS 204d 204e 2a4f i REFER TO BOOKLET dal that (Wends of discharge) rs. rrence- Months e normally oper- rmittently or n less than aye =luring shut - Municipal Storm Water Transport System We (injection) Other If 'other' is thecked, specify type 6. Discharge Point - Lit/Long. Give the precise lotion of the point of discharge t7 the nearest second. Latitude LonGitude 7. Discharge Receivi g Water Name Name the waterwa at the point of discharge. (see ins ctions) If the discharge is through an beyond the shoreline or Is below the mean low water line, complete item 8, 113131===.1.111.1111 112TZMI=111111111M1111111111 • • M 8. Offshore Discharge a. Discharge Distance from Shore b. Discharge Depth! Below Water 9 Discharge Type and Occurrence a. Type of Dischrge Check whether the discharge is continuous or intermittent. (See insbuctiolins) b. Discharge Ocourrence Days perWeek. Entre the average number of dayff per week (during Peri this discharge c. Discharge If this discha ates (either in continuously) around basis downs for routtne maintenance), check the mon* during the ye when the disdlarge is operably (see instructio!is) Complete Items 10 and 11 if 'intermittent' is checked in Item 9.a. Otherwiseproceed to Item 12. 10. Intermittent Discharge Quantity State the average ve?tume per clis- 210 charge occurrence i? thousands of gallons 11. and Frequency Intermittent Dischariff Duration a Intermittent Discharge Duration Per Day State tie average 211a number of houTs per day the discharge is operating b. Intermittent Dichaio Frequency Stae the average 211b number of cis rge occurren per day during days when discharging 12 Maximum Flow Period Give the time period in which the maximum 212 flow of this discharge occurs 20Eb 2:6a aeb 237a 237b 207c 209c ••1.4 DISCHARGE SERIAL NUMBER 001 o STS CI WEL 0 0TH 35 DEG. 81 DEG. 16 MIN. 18 mut UnnamPa trilmtary tn Abprhy 0,-ppu feet feet ai (con) Continuous (int) Intermittent 7 days per week Esi JAN gg APR fl JUL OCT El FEB gl MAY El AUG El NOV SEC SEC El MAR El JUN Ej SEP c] DEC thousand gallons per day -bows perday From discharge occurrences per day month to month Flow is generally constant. }-OH AU NCY USdll 14 I R 13. Activity Description Give a narrative description of activity producing this dscharge (see instructions) 213a DISCHARGE SERIAL NUMBER 001 Manufacturing and processing of inorganic chemicals, primarily lithium and compounds. Manufacture and processing of organic chemicals, primarily organnlithinms and derivatives. Domestic sewage treatment. Steam / Electric cogeneration / utility boilers. Research and Development activities_ Stormwater runoff. 14. Activity Causing Discharge For each SIC Code which describes the activity causing this discharge, supply the type and maximum amount of either the raw matenal consumed (Item 14a) or the product produced (Item 14b) in the units specified in Table I of the Instruction Booklet. For SIC Codes not listed in Table I, use raw material or production units normally used for measuring production (see instructions) a Raw Materials 214a 21 SIC Code Name (1) (2) Maximum AmountfD (3) ay { Unit Shared Discharges See Table I) (Serial Number) (4) (5 4b b. Products SIC Code ft) 2819 2869 Name (2) T..rl T....rw_ Ind.Orp. Chin Maximum Arnount/Day (3) (*) 975 (y') 100.000 Unit (See Table I) (4) Tj ps/rlay lb/dav ( nnl ,nnc.,ThP min 001,004, Toe Drain Shared Discharges (Serial Number) 5) (*) A portion of the Industrial Inorganic Chemical manufacture includes the manufacture of Lithium Carbonate, subject to the Categorical Effluent Standard at 40 CFR 415.450 et. seq. (Subpart AS) (**) A portion of the Industrial Organic Chemical manufacture includes expansion anticipated within the next five years. 111111111 15 Waste Abatement a Waste Abatem nt Practices Describe she w to abatement practices used this dis- charge with a brief narrative (see instructions) b. Waste Abatement Codes Using the code listed in Table II of the Instructipn Booklet, desaibe the waste abatement processes for tt}is discharge in the order in which they occur if possible. 215a 215b DISCHARGE SERIAL NUMBER 001 Narrative: Wastewaters are recovered and rpuspA. LiC1 process wastewaters are recovered via reverse osmosis. Domestic sewage is treated in package biological treatment units. Process waters are neutralized. as required, and equalized in the Lower Pond. Hypochlorite wastewaters are treated with hydrogen peroxide prior to discharge. (1 RECOVE (2 RECYCL (4) (51 (6) (7) ESEGRE (g) MREVER (9� (10) (11) (12) (13) BACTIV (14) (15) (16) (17) (18) (19) CNEUTR (20) PEOUAL (21) (22) (23) (24) (25) COTHER (H202 treatment) (3 FOR AGEAC" l:St STANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION 11. BASIC DISCHARGE DESCRIPTION discharges to municipal sewerage systems In Complete t thissectionwater fors nthroudischarge Iaitret�ent works ction (prior to to Items that is to surface waters. ischarged to surface waters. Discharges �s wells must descrbed wherthere are which the wale water does notgo being also discharges to surface watersl from this facility. SEPARATE DESCRIPTIONSarge ����G��RusEVEN apRnC�R GES dhrgusHE �E i.All values f an s.ing �s� ivs prevbmonhs of eratloa this isa proposed iscarge vTEaleshoureflect best engineeringestima es. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FIWNG OUT THESE ITEMS. 1. Diischarge Serial No and Name a. Discharge Serial No. 231a Toe a Drain Discharge (see instructions b. Discharge Nam 201b Give the name o discharge, if any (see instruc ns) c. Previous Discharge Serial No 231c If a previous permit application was Made for this dis charge (Item 4, Section l) provide previous disch a serial number. Discharge Operati Dates 20Qa Plant Operations Began 1954 a Discharge Began Date • If the discharge e ribedbelow Lower Pond Dam Constructed 1971 is in operation, g the date (within best est te) the discharge begat) b. Discharge to Begin Date 202b If the discharge has never YR MO occurred but is Manned for some future date, give the date the discharge will b in. c. isch to En Date If the 202c discharge is scheduled to be YR MO discontinued within the next 5 years, give the gate (within best estimate) the d arge will end. 3, Engineering Report Available Check if an engin ring report is available to revie l g agency upon request (see i structions) 233 q• Discharge Location Name the political boundarie within which .. the point of dschari a is located: State County (If applicable) City r Town 5. D sc Discharge Point Ocscharg 0s_ ription e into chock one) Stream (includes tches, arroyos, and otherwaterooci rses Lake Ocean Municipal Sanitary Wastewater Transport System Municipal Combin Sanitary and Storm Transp rt System 204a 2a4b 204c Discharge from Toe Drain in Lower Pond Dam Associated with Outfall 001 / NPDES No. NC0005177 North Carolina Gaston Near Bessemer City ® STR ❑LICE ❑ OCE �MTS MCS 23441 204e 204f i Use , • FUH AtitNC:`! USk I .*$ 1 ; !!' N1$ . :. ,!.:. ... . Municipal Storm Water Transport System Well (injection) Other If 'other' is checked, specify type 6. Dischaige Point - Latll.ong. Give the precise locon of the point of &charge to the nearest second Latitude Loncitude 7. Discharge Reoeivin Water Name Name the waterway at the point of dscharge. (see ins dons) If the discharge is through an otfafl that extends beyond the shorelineshorelineorlsbelow the mean low waterline, complete item 8, For Asernt Use Ms.? I Mc' f Suo 4001,0010WWW For Aoencv Use 3:rss 040WO 100 2CEb 208a 208b 237a 237b I 2D7c 8. Offshore Discharge a. Discharge Distarce from Shore 2C8a b. Discharge DepthiBelow Water 9 Discharge Type ancOccum3nce a Type of Dischrge Check whether the dichare is continuous or i termittent (See insbuctio s) b. Discharge Occurrence Days per We*. Enter the average number of daya per week (during periods of discharge) this dischargezcurs. If this discharg normally oper- ates (either intirrnittendy or continuously) Tek3ss than aye - around downs for roub Maintenance), basis (. xductng shut- c,heck the months during the when the dischrge is operating (see instructio ) Complete Items 10 and 11 if ei termittenr is checked in Item 9.a. Otherwise proceed to Item 12. 10. Intermittent DischargeQuantity State the average v UM@ per dis- 210 charge OCCUM3003 i thousands of gallons 11. Intermittent Di Duration and Frequency a Intermittent Dishare Duration Per Day State e average 211a number of hou per day the discharge is operating b. Intermittent Di rge Frequency State the average 211b number of dscharge occum3n per day during days when discharging 12. Maximum Flow Period Give the time period in which tie maximum 212 flow of this discharge occurs c. Discharge rience- Months 209c DISCHARGE SERIAL NUMBER Tne Drain Discharge 0 STS 0 WEL 0 OTH b 35 DEG. 16 MIN. 81 DEG. 18 Unnamed tributary t o MIN. Abernathy Creek feet feet a] (con) Continuous 0 (int) Intermittent 7 days per week Ijg JAN APR JUL OCT gj FEB tia MAY El AUG EI NOV SEC SEC El MAR 10 JUN E] SEP CI DEC thousand gallons per clay ours per day discharge occurrences per day From month month Flow is relatively constant. FOH AUEN(.►" LS 13. Activity Description narrative descriptor producing this ci instructions) Give a of activity (see DISCHARGE SERIAL NUMBER Toe Drain Discharge 213a I Drai inherent to goad pneinppring Rmaalires in dam constrnrti nn _ tnwpr 'Po.nd is diseharged Nri1 out fall 001; e•- thrnrigh thc, earthen dam io dire ed- through the Toe Drain and diSrhargpd via the Toe Drain iliar•hargA nage frnm F.ngin s .ring 14. Activity Causing Di charge For each SIC Code which describes the activity causing this discharge, supply the type and maximum amount of either the raw matenal consumed (Item14a) or the product produced (Item 14b) . in the units s fed In Table I of the Instruction Booklet.. For SIC Codes not listed in Table I. use raw material or production units normally used for measuring production (see instructions) a. Raw Materials 214a 21 SIC Code (1) i Name (2) Maximum Amount/Day (3) N/A -- See Outfall 001 / otherwise associated with Lower Pond Dam. Unit Shared Discharges (See Table I) (Serial Number) (5) (4) 4b b. Products SIC Code 1) Name (2) Maximum Amount/Day (3) Unit (See Table I) (4) Shared Discharges (Serial Number) 5) ( • FOR AGENCY USE STANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION II. BASIC DISCHARGE DESCRIPTION Complete this section for each d arge Indicated in Section I. Items 9,nthat is to surface waters. This includesto surface waters. ttggdeescharges to municipal sewerage systems In which the waste water aces not from this fatreatment worksllSEPARATE DESCRIPTIdischarged NS OF EACH DISCHARGE ARE REQUIREDIls EVEN IF SEVERAL st be 0 CHARGES ORIGINATEalsoIdischarges to THE SAMEace wale �► should be representative of the twelve previous months of operation. if this is a proposed irge valuesN sh ulreflect ctI est�engineering AU values f estimates. or an existing discharge BEFORE F U.ING OUCT THESEITEMR SELECTED ITEMS AP PEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET 1. Discharge Serial No. and Name a. Discharge Serial No. 004 (see instructions) b. Discharge Name Give the name of discharge, if any (see instructions) c. Previous Disch Serial No If a previous pe it application was ade for this dis- charge (item 4, ' n I) provide previous discha a serial number. 2. Discharge Operating Dates , a. Discharge Be Date • If the discharge described below is in operation, give the date (within best esliate) the discharge began b. Discharge to Begirt Date If the dscharge teas never occurred but is planned the date the e future date, give the discharge will begin. c. Discharge to End Date If the discharge is scheduled to be discontinued within the next 5 years, give the date (within best estimate) the d arge will end. a Engineering Report variable Check Check it an eegin g report is available to reviewing agency upon request (see instructions) 4. Discharge Location political boundaries the point of discharc Name the within which e is located: State County (If applicable) City orTown S. Discharge Point Description (see instructions) Discharge into (check one) Stream (inctudes ditches, arroyos, and other watercourses Lake Ocean f Municipal Sanitary Wastewater Transport System Municipal Combined Sanitary and Storm Transport System 202a 232b 202c 203 2A4a 204b 204c 20Sa Discharge from Western Cana]. Sysrpm JELL NPDES Permit No. NCS000002 1954 Plant Discharge Began — 7t'-Low-' e" r—Pond Dam Constructed 1978 Western Canal System Constructed to divert flows around Lower Pond YR MO yR MO North Carolina Gaston Near Bessemer City CSTR ❑L ❑ OCE ❑ MTS ❑ MCS en Use • a ALihNC;" Ubh Municipal Storm Water Transport System Well (injection) Other troths,' is checked specify type 6. Discharge Point- Lat&ong. Give the precise location of the point of cischarge bi the nearest second. Laws Loocitude 7. Discharge Rece Water Name Name the waterwa at the point of discharge. (see ins ctions) If the discharge is through an tfall that extends beyond the shoreline or is below the mean low water the, complete item 8, 11.179=N11111111111.1.111 For Money Use 3e 213Eb 206a 2C6b 237a 217b I 207c 8. Offshore Discharge a. Discharge Distance from Shore 208a b. Discharge DeptlBelow Water 9 Discharge Type an Occurrence a Type of Discharge Check whether the dicharge is continuous or intermittent (See instructidins) b. Discharge Occurrence Days perWe�k. Entir the average number of d:4 per week (during pertof &charge) this discharge paws. c. Discharge Oodunence- Months 209c If this &char+ normally oper- ates (either intermittently or continuously) on less than aye - around basis (xciudng shut- downs for roubne maintenance) check the months during the ye when the discharge is operating (see instructiorlis) Complete Items 10 and 11 if 'intermittentis checked in Item 9.a. Otherwise proceed to Item 12. 10. Intermittent Discharge Quantity State the average volume per dis- 210 charge occurrence irk thousands of gallons 11. Intermittent Discharge Duration and Frequency a Intermittent Dicharge Duration Per Day State the average 211a number of hours per day the discharge is o ' rating b. Intermittent 0 Frequency Stte the average 211b numbero(6scarge occurren per day during :lays when discharging 12. Maximum Flow Period Give the time period in which the maximum 212 flow of this discharge occurs • DISCHARGE MAL NUMBER 0 STS 0 WEL OTH 41. ?!..DEG. 81 DEG. 16 MIN. 18 MIN. UnnamPd tributary tn Aharnatby Craalc feet feet @(con) Continuous 0 (int) intermittent _2days per week 63 JAN 9 APR JUL OCT FEB El MAY g AUG El NOV re, SEC SEC la MAR JUN El SEP DEC thousand gallons per day -hours Per daY cascharge occurrences perday From to month month Maximum flows occur during heavy storm events. FOH AU Ni:Y L5E 13. Activity Description ive a narrative descriptio of activity producing this dsc b rge (see instructions) 14. Activity Causing Di descries the activil type and maximum consumed (Item 14 in the units spool For SIC Codes not production units no (see instructions) a. Raw Material 214a 21 SIC Code 213a i DISCHARGE SERIAL NUMBER 004 . M chemicals, primarily 1 4 thi »m and rr►inpounds. c r+11 Eam4.c •, J ,,.i 1 y g,-o.. nt i rh, i .. • e and derivativoo. Domestic SPwag rrpatmpnt (9 parkagp units.) cre�r, I F1 Pit . ity boilers nic Pasparcb 'rid Development Stcrmwater runoff arge For each SIC Code which causing this d scharge, supply the amount of either the raw material ' or the product produced (item 14b) in Table I of the Instruction Booklet. sted in Table 1, use raw material or ally used for measuring production 7 Name Maximum Amount/D Unit Shared Discharges See Table I) (Serial Numbe 4b b. Products SIC Code (1) 2819 2869 Name (2) Ind. Ind.Organic Maximum Amount/Day (3) 775 (*) 100,000 (* Unit (See Table I) (4r t onl clay lb/day Shared Discharges Serial Number) ( 001 , as • n rain 001,004, Toe Drain • (*) A portion of the Industrial Inorganic Chemical manufacture includes the manufacture of Lithium Carbonate, subject to the Categorical Efflue t Standard at 40 CFR 415.450 et. seq. (Subpart AS) (**) A porti n of the Industrial Organic Chemical manufacture includes expans.on anticipated over the next five years. a FOR AGENG" USE— •••'.. % ...;. ....... %. :: .• :.:.:: .:' • . • . ii.-:: 2 . ... ... 15 Waste Abatement a Waste Abatement Practia3s Describe the te abatement practices used this &- charge with a lief narrative (see instructio s) b. Waste AbatementCodes Using the code listed in Table II of the Insaucto n Booklet, describe the wste abatement processes 19r is discharge in the order in wh h they occur if possible. 215a 219a DISCHARGE SERIAL NUMBER 004 Niummg Waters are recovered and rens &- West Canal System includes sedimentation pond and polishing pond. (1) RECOVE (2) RECYCL PSEDIM PSEDIM BPOLIS 01 (8) (9) (10) (11) 12) OM (14) 15) (16) (17) OM OM (20) (21) (22) (23) (24) (25) FMC Corporation Lithium Division Highway 161 Box 795 Bessemer City North Carolina 28016 704 868 5300 Fax 704 868 5486 Certified Mail Return Receipt Requested January 30, 1996 North Carolina Department of Environment, Health, and Natural Resources Division of Environmental Management P.O. Box 29535 Raleigh, NC 27626-0535 Attn: Coleen H. Sullins, P.E. Permits and Engineering Unit Supervisor Re: FMC Corporation Lithium Division Bessemer City Manufacturing Facility NPDES Stormwater/Wastewater Permits NCS000002/NC0005177 Dear Ms. Sullins: fMC FEB 1 T wATER SEC, • kN 'FEB 5 19 Thank you for taking the time to meeting with Barbara Ritchie and me concerning the NPDES permitting for FMC Corporation's Lithium Division facility in Bessemer City ("FMC"). As a result of the meeting, FMC better understands the issues raised in the Division of Environmental Management ("DEM") November 6, 1995 letter, over your signature, and believes that the DEM more fully understands FMC's questions as enumerated in FMC's December 15, 1995 letter. Specifically, pursuant to our December 18 meeting, FMC understands that the following clarifications and actions have been agreed upon: 1. In evaluating alternative permitting scenarios, as discussed in the August 15, 1995 report Evaluation of Stormwater and Regulated Discharges, FMC understands that the 2B .206 rules for zero flow streams would prevent any increase in oxygen consuming wastes and ammonia -nitrogen if an effluent channel were designated with a discharge point downstream of the confluence of outfall 001, as designated in NPDES Permit No. NC0005177, and outfall 004, as designated in NPDES stormwater permit No. NCS000002. While this permitting scenario is not likely to be selected, future expansion of oxygen -consuming discharges could be permitted with commensurate reductions in existing loadings. Ms. Coll en Sullins DEM Permits and Engineering January 9, 1996 Page 2 2. FMC's system of channels and canals which discharge via outfall 004, as designated in NPDES Stormwater permit No. NCS000002, is a stormwater conveyance system whose flows are considered in determining a dilution factor appropriate for assigning limits at outfall 001, as enumerated in NPDES Permit No. NC 005177. 3. As discussed in the report "Evaluation of Stormwater and Regulated Discharges," which FMC submitted to DEM on August 15, 1995 pursuant to the requirements of NPDES Stormwater Permit No. NCS000002, FMC has conducted additional investigation and advised DEM that cooling and boiler waters are al o discharged via outfall 004. Further, as also discussed in that report, waters collected in the toe drain of the Lower Pond Dam are discharged to the unnamed tributary. These additional flows will be further characterized in the renewal application for NPDES permit No. NC0005177 to be submitted by March 30, 1996, with a request to combine the two NPDES ermits and clarify the status of the toe drain. 4. FMC reviewed the proposal currently in internal review project for development of a pilot plant on some newly acquired property west of Hwy 161. As discussed, it is FMC's intention to gracle the site to drain to FMC's existing stormwater system along combining the small quantity of boiler blowdown and cooling water from the unit to that from the other FMC facility west of Hwy 161 which discharges to the same system. These lows will also be covered with the renewal application for NP ES permit No. NC0005177 in March. 5. The ch nges to the statistical evaluation for chronic bioassay compliance were discussed. FMC had reviewed the results of voluntary bioassay testing conducted downstream of the conflu nce of outfall 001 and outfall 004, as summarized in FMC's tecember 15, 1995 letter. Mr. Matt Matthews volunteered to review the three instances where a chronic value of 88% was report d to see if a 90% threshold rate would be achieved with the ne statistical analysis. A copy of the laboratory report are enclosed with his copy of this letter. FMC appreciates his assistance in this matter. Ms. Colleen Sullins DEM Permits and Engineering January 29, 1996 Page 3 6. NPDES permit No. NC0005177 allows for alternate flow rates to correspond to alternate chronic bioassay dilution factors which should read as follows: Flow rate (MGD) Dilution factor 0.500 - 0.615 78% 0.400 - 0.500 74% 0.300 - 0.400 70% 0.100 - 0.300 63% <0.100 36% 7. FMC is reviewing its historic work conducted to identify and control factors which affect the bioassey results for its effluent samples. As discussed with DEM, based on that work, FMC had been successful in achieving bioassay passes at 78% during 1994, however, given very similar effluent conditions, 1995 results were much less favorable. FMC again thanks DEM for their assistance in this matter and looks forward to continuing discussions on these issues and the selection of a course of action amenable to both parties. If you have any questions, please contact Barbara Ritchie at 704/868-0806, or in her absence, me at 704/868-0849. Very truly yours, /Raj esh%huj a Responsible Care Manager cc:leSeve Tedder, Water Quality Section Matt Matthews, Water Quality Section