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HomeMy WebLinkAboutWQ0033770_Compliance Evaluation Inspection_20210310DocuSign Envelope ID: 68CCEBEE-876C-49F4-AB23-06DF2FDED4CE Compliance Inspection Report Permit: WQ0033770 SOC: County: Onslow Region: Wilmington Effective: 01 /01 /17 Effective: Contact Person: Jeffrey A Jarman Expiration: 12/31/21 Expiration: Title: Contract ORC Owner : Old North State Water Company LLC Facility: Carolina Plantation WWTP Oldtowne St Jacksonville NC 28546 Phone: 910-330-8167 Directions to Facility: Traveling north on Ramsey Rd. (SR 1324), entance to the site is the first road on the right past (north of) Carolina Elementary school, which is on the left. System Classifications: WW3, Primary ORC: Jeffrey A Jarman Certification: 13491 Secondary ORC(s): On -Site Representative(s): On -site representative Related Permits: Jeffrey A Jarman Inspection Date: 03/10/2021 Entry Time 11:10AM Primary Inspector: Helen I Perez Secondary Inspector(s): ,—DocuSigned by: `-1 D645B4A39694BE... Megan D Faulkner ,—Docusigned by: 3/22/2021 Exit Time: 12:15PM Reason for Inspection: Routine 3/22/2021 Phone: 910-330-8167 910-330-8167 Phone: 910-796-7387 "Toµ Th ) Ito^inspection Type: Compliance Evaluation Permit Inspection Type: High Rate Infiltration F141E 3BSF3ass.. Facility Status: ❑ Compliant Question Areas: Not Compliant ▪ Treatment Flow Measurement -Effluent ▪ Treatment Flow Measurement -Water Use Records ▪ Treatment Filters ▪ Treatment Sludge Storage/Treatment ▪ End Use -Infiltration ▪ Standby Power (See attachment summary) ▪ Treatment Flow Measurement -Influent ▪ Treatment ▪ Record Keeping ▪ Treatment Clarifiers ▪ Treatment Flow Measurement ▪ Miscellaneous Questions ▪ Treatment Barscreen ▪ Treatment Activated Sludge ▪ Treatment Disinfection ▪ Treatment Return pumps Page 1 of 7 DocuSign Envelope ID: 68CCEBEE-876C-49F4-AB23-06DF2FDED4CE Permit: WO0033770 Owner - Facility:Old North State Water Company LLC Inspection Date: 03/10/2021 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: A routine compliance inspection of the Carolina Plantation WWTF was conducted on March 10, 2021. The purpose of the evaluation was to verify that the facility is operating in compliance with the conditions and limitations specified in Permit W00033770. Jeff Jarman was present during the inspection. The Carolina Plantation WWTF is a 150,000 gpd as built extended aeration treatment plant with four high -rate infiltration basins for disposal. The current permit expires on December 31, 2021. A reminder that a renewal application is required to be submitted six months prior to the expiration date. This facility has had many issues that have not been addressed in several years. The last inspection on August 29, 2019 requested a written response of plans or measures to be taken to address these issues noted below. A response was not received by our office. 1. The installation of the static fine screen with auger and dewatering press, which was part of the major modification in 2015, was never completed. 2. The effluent flow has been between 80-90% of the permitted flow of 150,000 gpd in 2016, 2017, 2018. In 2019-2020, the flow has exceeded the limit or has been over 90% of permitted flow. 3. The bank of the infiltration basins continue to show signs of erosion. 4. Fecal coliform counts at the GW lowering system pump station have been sporatically high in 2019-2020. There is no limit at this sampling site, but there is concern of the water quality protection of the two amenities ponds and ultimately to Half Moon Creek. These issues were still observed during this inspection and/or file review. Further more, Schedule 1.1 in the current permit states that within 90 days of the effective date (April 1, 2017), the Permittee shall submit an Engineering Certification for the modifications to the Phase 1 wastewater treatment facility that were permitted January 5, 2015. The majority of the modification items do not appear to be completed and no certification has been received. The facility is noncompliant with Non -Discharge Permit W00033770. A Notice of Violation will be issued. Please respond in writing to this office within 30 days of your receipt of this letter regarding plans or measures to be taken to address the above issues. Page 2 of 7 DocuSign Envelope ID: 68CCEBEE-876C-49F4-AB23-06DF2FDED4CE Permit: W00033770 Owner - Facility:Old North State Water Company LLC Inspection Date: 03/10/2021 Inspection Type : Compliance Evaluation Reason for Visit: Routine Type Single Family Drip Recycle/Reuse Activated Sludge Spray, HR Activated Sludge Drip, LR Activated Sludge Spray, LR Single Family Spray, LR Lagoon Spray, LR Reuse (Quality) Infiltration System Treatment Are Treatment facilities consistent with those outlined in the current permit? Do all treatment units appear to be operational? (if no, note below.) Yes No NA NE • Yes No NA NE ❑•❑ ❑ • ❑ ❑ ❑ Comment: Only two permit modifications listed in the 2015 Permit renewal were completed. The alum and Micro-C chemical metering pumps are in operation and there are portable post -anoxic tank return pumps present. The operator confirmed that the static fine screen with auger and dewaterinq press assembly, EQ mixers, replacement of recycle aerobic tank pumps and aerobic digester flat sheet membrane modules have not been added. Treatment Flow Measurement -Influent Is flowmeter calibrated annually? Is flowmeter operating properly? Does flowmeter monitor continuously? Does flowmeter record flow? Does flowmeter appear to monitor accurately? Comment: Treatment Flow Measurement -Water Use Records Is water use metered? Are the daily average values properly calculated? Comment: Treatment Flow Measurement -Effluent Is flowmeter calibrated annually? Is flowmeter operating properly? Does flowmeter monitor continuously? Does flowmeter record flow? Does flowmeter appear to monitor accurately? Yes No NA NE ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Yes No NA NE ❑ ❑•❑ ❑ ❑•❑ Yes No NA NE • ❑ ❑ ❑ ❑ ❑ ❑• • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Page 3 of 7 DocuSign Envelope ID: 68CCEBEE-876C-49F4-AB23-06DF2FDED4CE Permit: W00033770 Owner - Facility:Old North State Water Company LLC Inspection Date: 03/10/2021 Inspection Type : Compliance Evaluation Reason for Visit: Routine Comment: The effluent flowmeter was calibrated on 5-28-2020 by Delta Systems as well as all four flowmeters measuring flow to each infiltration basin. Standby Power Is automatically activated standby power available? Is generator tested weekly by interrupting primary power source? Is generator operable? Does generator have adequate fuel? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ • Comment: The generator is exercised automatically every Tuesday and preventative maintenance is done quarterly. During inspection, power was interupted and generator was activated and transferred power to plant. Treatment Barscreen Is it free of excessive debris? Is disposal of screenings in compliance? Are the bars spaced properly? Is the unit in good condition? Yes No NA NE ❑ ❑ ❑• • ❑ ❑ ❑ ❑ ❑ ❑ • ❑ • ❑ ❑ Comment: The manual bar screen requires alot of maintenance because it is located after the EQ basin. Solids appear to escape the bar sceen and build up along the edge of every treatment unit. Approximately every six weeks, floating solids are removed from the EQ basin and the treatment units by vac truck. The installation of a static fine screen with auger and dewatering press was part of the major modification permit issued on 1-15-2015 but was never installed. The inspector from the last inspection on 8/29/2019 requested plans to address this issue. No response was received. Treatment Activated Sludge Is the aeration mechanism operable? Is the aeration basin thoroughly mixed? Is the aeration equipment easily accessed? Is Dissolved Oxygen adequate? Are Settleometer results acceptable? Is activated sludge an acceptable color? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑• ❑ ❑ ❑• • ❑ ❑ ❑ Comment: Process control includes settleometer testing, DO monitoring and monitoring of solids with a portable meter. MLSS is usually between 2500-3000 mq/I and DO is approximately 3 mg/I. Treatment Clarifiers Are the weirs level? Are the weirs free of solids and algae? Is the scum removal system operational? Is the scum removal system accessible? Is the sludge blanket at an acceptable level? Is the effluent from the clarifier free of excessive solids? Yes No NA NE ❑ ❑ ❑• • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ • • ❑ ❑ ❑ Page 4 of 7 DocuSign Envelope ID: 68CCEBEE-876C-49F4-AB23-06DF2FDED4CE Permit: WO0033770 Owner - Facility:Old North State Water Company LLC Inspection Date: 03/10/2021 Inspection Type : Compliance Evaluation Reason for Visit: Routine Comment: The clarifiers had some floating solids that appear to require much maintenance due to the headworks design. Weirs are cleaned daily and extra chlorine tabs are used in the weir trough. Treatment Return pumps Are they in place? Are they operational? Comment: No comment. Treatment Filters Is the filter media present? Is the filter media the correct size and type? Is the air scour operational? Is the scouring acceptable? Is the clear well free of excessive solids? Is the mud well free of excessive solids and filter media? Does backwashing frequency appear adequate? Comment: The dual -media filters (sand and anthracite) are backwashed once a day. Treatment Sludge Storage/Treatment Is the aeration operational? Is the aeration pattern even? If required, are Sanitary "Ts" present in tankage? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ Yes No NA NE ❑ ❑ ❑• ❑ ❑ ❑• ❑ ❑ ❑• ❑ ❑ ❑• • ❑ ❑ ❑ ❑ •❑ ❑ • ❑ ❑ ❑ Yes No NA NE ❑ ❑ ❑• ❑ ❑ ❑• ❑ ❑•❑ Comment: The digester was not being aerated during the inspection. Solids are removed and hauled by Lewis Farms. Treatment Disinfection Is the system working? Do the fecal coliform results indicate proper disinfection? Is there adequate detention time (>=30 minutes)? Is the system properly maintained? If gas, does the cylinder storage appear safe? Is the fan in the chlorine feed room and storage area operable? Is the chlorinator accessible? If tablets, are tablets present? Are the tablets the proper size and type? Is contact chamber free of sludge, solids, and growth? If UV, are extra UV bulbs available? If UV, is the UV intensity adequate? # Is it a dual feed system? Does the Stationary Source have more than 2500 Ibs of Chlorine (CAS No. 7782-50-5)? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑•❑ ❑ ❑•❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑• • ❑ ❑ ❑ ❑ ❑•❑ ❑ ❑•❑ ❑ ❑•❑ ❑ ❑•❑ Page 5 of 7 DocuSign Envelope ID: 68CCEBEE-876C-49F4-AB23-06DF2FDED4CE Permit: W00033770 Owner - Facility:Old North State Water Company LLC Inspection Date: 03/10/2021 Inspection Type : Compliance Evaluation Reason for Visit: Routine If yes, then is there a Risk Management Plan on site? If yes, then what is the EPA twelve digit ID Number? (1000- If yes, then when was the RMP last updated? Comment: Disinfection treatment appears to be adequate. A review of monitoring reports show no monthly fecal coliform exceedances in 2020. Record Keeping Is a copy of current permit available? Are monitoring reports present: NDMR? NDAR? Are flow rates less than of permitted flow? Are flow rates less than of permitted flow? Are application rates adhered to? Is GW monitoring being conducted, if required (GW-59s submitted)? Are all samples analyzed for all required parameters? Are there any 2L GW quality violations? Is GW-59A certification form completed for facility? Is effluent sampled for same parameters as GW? Do effluent concentrations exceed GW standards? Are annual soil reports available? # Are PAN records required? # Did last soil report indicate a need for lime? If so, has it been applied? Are operational logs present? Are lab sheets available for review? Do lab sheets support data reported on NDMR? Do lab sheets support data reported on GW-59s? Are Operational and Maintenance records present? Were Operational and Maintenance records complete? Has permittee been free of public complaints in last 12 months? Is a copy of the SOC readily available? No treatment units bypassed since last inspection? ❑ ❑ •❑ Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑•❑ ❑ ❑•❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑• • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑•❑ ❑ ❑•❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑• ❑ ❑ ❑• • ❑ ❑ ❑ ❑ ❑ • ❑ • ❑ ❑ ❑ Comment: From 6/19 to 9/19 and 2/20 to 9/20, violations/enforcements were issued for flow exceedances. The inspector from the last inspection on 8/29/2019 requested a report with the status of the plans for expansion and a time frame for execution. No response was received. In 12/19, 4/20, 5/20, 7/20 there were effluent exceedances in total nitrogen. In 7/20 there was an effluent exceedance in BOD. There are missing GW-59 reports for 11/18, 7/19, 11/19, 3/20 and 11/20. The operator stated the wells were sampled . Please submit the missing reports as soon as possible. Page 6 of 7 DocuSign Envelope ID: 68CCEBEE-876C-49F4-AB23-06DF2FDED4CE Permit: W00033770 Owner - Facility:Old North State Water Company LLC Inspection Date: 03/10/2021 Inspection Type : Compliance Evaluation Reason for Visit: Routine End Use -Infiltration # Is the application High Rate or Low Rate? Are buffers maintained? Are any supply wells within the CB? Are any supply wells within 250' of the CB? Is municipal water available in the area? Are GW monitoring wells required? Are GW monitoring wells located properly w/ respect to RB and CB? Are GW monitoring wells properly constructed, including screened interval? Is a usable green area maintained? Is the disposal site acceptable? Is the distribution equipment acceptable? Is the disposal site free of ponding? Is the disposal site free of breakout? Are the disposal sites free of solids, algae, etc.? Do the records show that the fields are properly maintained? Are the disposal sites free of vegetation? Do any surface water features appear to be adversely impacted by GW discharge? No chemicals or rototiller used to eliminate vegetation, solids, algae, etc.? Yes No NA NE High Rate ❑ ❑ ❑• ❑•❑ ❑ ❑•❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑• • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ❑• • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Comment: A freeboard gauge in Basin #2 needs to be reinstalled. The banks of the infiltration basins need maintenance to address erosion control. No response was received from last inspection on plans or measures taken to address this issue as requested. A file review of fecal results of the GW lowering for 2020 show many high values as found in the last inspection on 8-29-2019. There is no permit limit for fecal for this sampling site. However, there was a request from the inspector in the 8-29-2019 inspection report for measures planned or taken to address the water quality protection of the two amenities ponds that receive water from the GW lowering system that discharge into a man-made ditch, and ultimately to Half Moon Creek. No response was received. Page 7 of 7