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Home My WebLink AboutNC0024333_Pretreatment_IUP_Drop_20210302 n Or oe North Carolina February 25, 2021 RECEIVE MAR ) 2 2021 Mr. Michael Montebello NCDEQ/DWRINPDES NCDWQ Municipal Pretreatment Unit 1617 Mail Service Center Raleigh,NC 27699-1617 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Montebello: ELG Utica Alloys SIU permit No. CM-34; is no longer in production and has discontinued discharging process wastewater to the City of Monroe sewer system. A final inspection to confirm closure was conducted on February 5, 2021. We request that this facility be dropped from SIU status. I have included an updated Allocation Table reflecting this industry being dropped from SIU status. Should you require additional information please do not hesitate to call me at(704)-282-4632. Respectfully, Kevin Keesler Pretreatment Coordinator C: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\DWQ\Correspondence City of Monroe o PO Box 69 o Monroe,NC 28111-0069 Tel: (704) 282-4601 P Fax: (704)283-5764 www.monroenc.org ELG Utica Alloys 631 N.Secrest Avenue, Monroe, NC 28110 Phone (704)776-4844 Fax(704)776-4872 January 7th,2021 Kevin Keesler City of Monroe Pretreatment Coordinator Dear Kevin: This letter is for the purpose of informing you that ELG Utica Alloys LLC, Monroe will no longer be operating our Wastewater Treatment system and has removed the system completely.This system was heavily damaged in the fire that occurred on April 7,2020 and it was not feasible to rebuild. We would like to formally request that our permit be canceled as of today's date. Sincerely, Robert Young Randall Wallace VP of()per tions-Monroe Health,Safety&Environmental Manager Date: //7/i( Date: / 2-a/ SILT INSPECTION FORM Name Of Industry: ,zl oq a S IUP# Address Of Industry: io3( N, Se<<es-- (4'i IUP Expiration Date: ir.ro-e r(- 2RIBO Industry,Representatives: Title 7:1ff\ L bee 1�.hni�.�.I Rajecf rc y.Re- POTW Representatives- Title 7 Kam' \ eec,\c-r PT Coor . Date Of Inspection: 5 - Time Of Inspection: 0 Ca`v) ni pm 3,A:\-- IC)2 0 Purpose of Inspection: Annual Other(Describe) L k S,.&CC POTW to which RI discharges (" i —y c1 non NPDES# tC-O() al 3 3 3 Is SRI currently in SNC? I-() If yes,for what? PART I-INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES/NO Raw materials used YES/NO Manufacturing processes YES/NO Categorical,if applicable YES/NO Production rate YES/NO Number of employees YES/NO Number of shifts YES/NO Comments: PART II-PLANT TOUR-Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A-PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? YES/NO Where do they go? 2. Are production areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? YES/NO Comments: • 3. Are there floor drains in the storage area? YES/NO Where do they go? 4. Are storage tanks and areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? YES/NO Comments: 5. Are process and storage tanks and pipes labeled? YES/NO 6. How are off-spec raw materials,and products disposed of? 7. When is the production area cleaned? 8. Is the wastewater from cleaning the production area discharged to the POTW? YES/NO 9. What non-process wastewaters are discharged to POTW? Comments: El F "}G rlt S erg v yr Qc1 el c t(1 S Q�� , •T-4- w'i `) fevY-s-c e-cam' Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 1 SIU INSPECTION FORM PART II-Plant Tour Section B- PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? YES/NO Comments: 2. Are all units operational? YES/NO 3. How often does operator/maintenance person check system? 4. Is there an operator for each shift? YES/NO 5. How and when is sludge disposed of? 6. Is there a schedule for preventative maintenance?f_ YES/NO 1 1-p-e-exbifw^�` S 5 t-�,�n k a 5 \D ee n cJ�i s�r�U,� �� Y 2w�6v e� Comments: )/ I se. --v,f• ,2 flip cAO r ' C'xi54-i '� "'c� h�� n�J �n • Ike one)-7 PART II- Plant Tour Section C- SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES/NO If yes,name of lab. 2. If industry completes sampling,ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? YES/NO Comments: 4. Is there a calibration log for the flow meter? YES/NO Comments: Comments: PART III-EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1. Are files well organized? YES/NO Comments: 2. Are sample collection/chain-of-custody forms filled out properly? YES/NO Comments: _ 3. Do results in files agree with reports sent to POTW? YES/NO Comments: 4. Who has authority to shut down production should a spill or slug discharge occur? 5. How does SIU inform employees of whom to call at POTW in case of spill/slug? If slug/spill plan is already required by POTW,review procedures. 6. Is SIU implementing slug/spill plan? YES/NO Comments: �i'i n " �✓ vn5 �'c� �ctr Cord, CT M� Comments: 3 INSPECTION RESULTS Slug/Spill Control Plan Needed? YES/NO Comments,Required Or Recommended Actions: Signature Of Inspector(s) aa,, Date: -S—a Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 2 1 ' I onroe North Carolina February 9, 2021 Mr. Randall Wallace ELG Utica Alloys 631 N Secrest Ave Monroe,North Carolina 28110 Dear Mi•. Wallace: This letter is to serve as official notification of your facility being dropped from STU status. During the inspection on February 5,2021 it has been confirmed that the discharge pipe 01 for process wastewater discharged from your facility to the City of Monroe sewer system has been disconnected and your facility is no longer discharging process wastewater. Significant Industrial User Permit No. CM-34 for ELG Utica Alloys has been revoked per your request. Your facility shall notify the City of Monroe prior to any future discharge of process wastewater. Should you require additional information please do not hesitate to contact me. Respectfully, Kevin Keesler Pretreatment Coordinator c: W WTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\Industries\ELG Utica\Correspondence City of Mon roc, F PC) Box 69 a Mo,proe,NC 281"I'l-0069 Tel:(704)282-.41(601 q Fax: (704)283-5764 www0 nonroenc.org Workbook Name : HWA AT 2020 updated 2-25-21, Worksheet Name: AT Printed:2/25/2021, 11:20 AM Page 1 of 6 Allocation Table Spreadsheet Instructions: Headworks last approved: 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is"2". 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Allocation Table updated: 02/25/21 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT Permits last modified: 10/20/20 worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTw=> City of Monroe NPDESS > NC0024333 FLOW BOD TSS Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Count (please ust e(phabeticty) number number Industry Date Date Expires MGD gal/day m I lbs/da m 1 lbs/da 1 ATI Allvac 01 CM-15 0001 CFR 471 05/03/19 07/01/20 06/30/22 _ ATI Allvac 02 CM-15 0002 CFR 471 05/03/19 07/01/20 06/30/22 0.1240 124,000 310.00_ 310.00 2 Allvac Bakers/Specialty Mat'l CM-30 01,02 CFR 471 07/01/20 06/30/23 ( 0.0623 62,300 1 , 3 Atrium-Union CM-14 0001 hospital 07/01/18 04/12/19 06/30/21 0.0900 90,000 221.00 144.00 ..., 1 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 plastic pipe(463) 07/01/19 06/30/22 0.0500 50,000_ 5 Duke Sandwich Productions CM-36 0001 food 08/12/19 06/30/22 0.0400 40,000 240.00 80.00 6 GM Nameplate02 CM-20 0002 CFR 433 07/01/20 06/30/23 0.0200 20,000 47.00 42.00 7 Glenmark Phamaceutical USA CM33 0001 CFR 439 07/01/18 10/20/20 06/30/21 0.0170 17,000 monitor monitor 8 Goulston Company CM-01 0002 chem blend 07/01/19 06/30/22 0.0300 30,000 65.00 50.00 9 NC Biogas CM-35 0001 Biogas/Power 03/02/20 06/30/21 0.0250 25,000 52.00_ 41.00 10 Norton Door Controls CM-16 0001 CFR 433-door closers 07/01/19 06/30/22 0.0100 10,000 30.00 30.00 A. 11 ORO Manufacturing company CM-25 0001 CFR 433 07/01/19 06/30/22 0.0040 4,000 _ 1 12 Pilgrims Pride Corporation CM-28 0001 chicken 07/01/18 06/30/21 0.9500 950,000 1980.00 1585.00 13 Tyson Farms CM-11 0001 chicken 07/01/20 06/30/23 2.1000 2,100,000 5004.00 3750.00 Column Totals=> 3.5223 3,522,300 7949 6032 Basis=> NPDES Design Design MARL from HWA(Ibs/day)=> NPDES Permitted Flow=> 10.4000 21857 20817 Uncontrollable Loading(lbs/day)=> 3.9179 6698 10195 Total Allowable for Industry(MAIL)(lbs/day)=> 6.4821 15159 10622 Total Permitted to Industry(lbs/day)=> 3.5223 7949 6032 MAIL left(lbs/day)=> 2.9598 7210 4590 Percent Allow.Ind.(MAIL)still available(%)=> 45.7% 47.6% 43.2% Percent MAHL still available(%)=> 28.5% 33.0% 22.0% 5 Percent MAHL(lbs/day)=> 0.5200 1093 1041 HWA.AT Revised:October 2020 Workbook Name : HWA AT 2020 updated 2-25-21, Worksheet Name: AT Printed: 2/25/2021, 11:20 AM Page 2 of 6 Allocation Table Headworks last approved: Allocation Table updated: 02/25/21 Permits last modified: 10/20/20 POTw=> City of Monroe NPDEs1�> NC0024333 Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list a,pbabGiay) number number mg/I lbs/day mg/1 lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day 1 ATI Allvac 01 s. CM-15 0001 70.00 0.1800 0.1400 ATI Allvac 02 CM-15 0002 24.00 0.1900 0.2600 0.0500 2 Allvac Bakers/Specialty Mat'! CM-30 01,02 11.00 5.72 0.2800 0.1455 monitor 0.0200 0.0104 3 Atrium-Union CM-14 0001 15.00 I ,,.... 0.0690 0.0740 0.0080 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 0.001250 monitor 0.1100 5 Duke Sandwich Productions CM-36 0001 5.00 6 GM Nameplate02 CM-20 0002 0 0.0030 0.0005 0.5000 0.0834 0.5000 0.0834 0.2000 0.0334 7 Glenmark Phamaceutical USA CM33 0001 monitor monitor monitor monitor monitor 8 Goulston Company CM-01 0002 0 I � 0.0500 0.0060 9 NC Biogas CM-35 _ 0001 0 monitor monitormonitor 10 Norton Door Controls CM-16 0001 -1.0 0.0003 0.1251 1.5000 0.1251 0.5000 0.0417 ip- 11 ORO Manufacturing company CM-25 0001 0.0030 0.0001 ' 1.5000 0.0500 1.5000 0.0500 0.3000 0.0100 �r 12 Pilgrims Pride Corporation CM-28 0001 i 730.00 0.0400 13 Tyson Farms CM-1 l 0001 550.00 monitor monitor Column Totals=> 1348 0.00001 0.00211 0.66301 0.7525 0.1995 Stream Stream Stream Stream 1 Basis=> Design Std Std Std Std NPDES MAHL from HWA(lbs/day)=> 2203.09 1.0891 0.3630 3.6605 9.6251 0.9470 j Uncontrollable Loading(lbs/day)=> 773.75 0.0327 0.0082 0.2222 1.3397 0.2516 Total Allowable for Industry(MAIL)(lbs/day)=> 1429.34 1.0564 0.3549 3.4383 8.2854 0.6954 Total Permitted to Industry(lbs/day)=> 1347.52 0.0000 0.0021 0.6630 0.7525 0.1995 MAIL left(lbs/day)=> 81.83 1.0564 0.3528 2.7753 7.5329 0.4960 Percent Allow.Ind.(MAIL)still available(%)=> 5.7% 100.0% 99.4% 80.7% 90.9% 71.3% Percent MAHL still available(%)=> 3.7% 97.0% 97.2% 75.8% 78.3% 52.4% 5 Percent MAHL(lbs/day)=> 110.15 0.0545 0.0182 0.1830 0.4813 0.0474 HWA.AT Revised:October 2020 Workbook Name : HWA AT 2020 updated 2-25-21, Worksheet Name: AT Printed:2/25/2021, 11:20 AM Page 3 of 6 Allocation Table Headworks last approved: Allocation Table updated: 02/25/21 Permits last modified: 10/20/20 POTw=> City of Monroe NPDES#K> NC0024333 Lead Mercury Molybdenum Nickel Selenium Silver Industry Permit Limits Permit Limits Permit Limits _ Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please(istalpbabafdy) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 0.1500 0.4300 ATI Allvac 02 CM-15 0002 0.1000 monitor 0.4400 2 Allvac Bakers/Specialty Mat'I CM-30 01,02 0.0400 0.0208 monitor 0.6000 0.3117 3 Atrium-Union CM-14 0001 monitor 0.4300 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 1 0.0370 monitor monitor I" 5 Duke Sandwich Productions CM-36 0001 monitor • 6 GM Nameplate02 CM-20 0002 0.0500 0.0083 0.5000 0.0834 0.1800 0.0300 7 Glenmark Phamaceutical USA CM33 0001 monitor monitor monitor 8 Goulston Company CM-01 0002 9 NC Biogas CM-35 0001 monitor 10 Norton Door Controls CM-16 0001 0.2000 0.0167 2.3800 0.1985 0.2000 0.0167 11 ORO Manufacturing company CM-25 0001 0.2000 0.0067 1.0000 0.0334 0.2000 0.0067 12 Pilgrims Pride Corporation CM-28 0001 13 Tyson Farms CM-11 0001 monitor Column Totals=> 0.18951 0.0000001 0.0000 1.06701 0.00001 0.4834 Stream Sludge Stream Stream Basis=> Std Stream Std Ceiling Std Std Stream Std MAHL from HWA(lbs/day)=> 2.7492 0.050266 2.0073 12.2379 0.5990 0.0144 Uncontrollable Loading(lbs/day)_> 0.0784 0.002859 0.1634 0.3660 0.0888 0.0000 Total Allowable for Industry(MAIL)(lbs/day)=> 2.6708 0.047406 1.8439 11.8720 0.5102 0.0144 Total Permitted to Industry(lbs/day)=> 0.1895 0.000000 0.0000 1.0670 0.0000 0.4834 MAIL left(lbs/day)=> 2.4813 0.047406 1.8439 10.8050 0.5102 -0.4690 Percent Allow.Ind.(MAIL)still available(%)=> 92.9% 100.0% 100.0% 91.0% 100.0% -3262.4% Percent MAHL still available(%)=> 90.3% 94.3% 91.9% 88.3% 85.2% -3262.4% 5 Percent MAHL(lbs/day)=> 0.1375 0.002513 0.1004 0.6119 0.0299 0.0007 HWA.AT Revised:October 2020 Workbook Name : HWA AT 2020 updated 2-25-21, Worksheet Name: AT Printed:2/25/2021, 11:20 AM Page 4 of 6 Allocation Table Headworks last approved: Allocation Table updated: 02/25/21 Permits last modified: 10/20/20 POTw=> City of Monroe NPDES#=> NC0024333 Zinc TKN Aluminum Fluoride Chloride Oil&Grease Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count I (please llstalphabemly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day 1 ATI Allvac 01 _ CM-15 0001 0.7200 35.0000 _ ATI Allvac 02 CM-15 0002 0.3000 monitor _ 2 Allvac Bakers/Specialty Mat'I ' CM-30 01,02 0.1200 0.0623 monitor 50.0000 25.9791 _ 3 Atrium-Union CM-14 0001 0.8000 I 4 Charlotte Pipe&Foundry Co.Plasi CM-29 0001 0.4100 1 ,..., . 5 Duke Sandwich Productions CM-36 0001 monitor monitor50.0000 16.6800 6 GM Nameplate02 CM-20 0002 0.5000 0.0834 monitor 7 Glenmark Phamaceutical USA CM33 0001 monitor monitor 8 Goulston Company CM-01 0002 0.0700 1 ...-- 11 9 NC Biogas CM-35 0001 monitor 1 ... �- �� 7_ 15.6375 monitor 10 Norton Door Controls CM-16 0001 1.4800 0.1234 monitor 11 ORO Manufacturing company CM-25 0001 1.4800 0.0494 monitor monitor i ,..- 12 Pilgrims Pride Corporation _ CM-28 0001 monitor 50.0000 396.1500 13 Tyson Farms CM-11 0001 ,monitor monitor �^ 30.0000 525.4200 Column Totals=> 1.8986 0.00 0.001 t 25.97911 1 15.6375 938.2500 AS/Nit/TF Stream Basis=> inhibition Std MAHL from HWA(lbs/day)=> 1 57.5645 134.8081 Uncontrollable Loading(lbs/day)=> 7.5513 41.1578 757.4262 Total Allowable for Industry(MAIL)(lbs/day)=> 50.0133 93.6503 Total Permitted to Industry(lbs/day)=> 1.8986 0.00 0.00 25.9791 15.6375 938.2500 MAIL left(lbs/day)=> 48.1147 67.6712 Percent Allow.Ind.(MAIL)still available(%)=> 96.2% ####### #VALUE! _ 72.3% #VALUE! Percent MAHL still available(%)=> 83.6% ttt!##/ttt# #VALUE! 50.2% ##I/#### #VALUE! 5 Percent MARL(lbs/day)=> 2.8782 6.7404 HWA.AT Revised:October 2020 Workbook Name : HWA AT 2020 updated 2-25-21, Worksheet Name: AT Printed: 2/25/2021, 11:20 AM Page 5 of 6 Allocation Table Headworks last approved: Allocation Table updated: 02/25/21 Permits last modified: 10/20/20 POTw=>City of Monroe NPOES3 > NC0024333 TTO Acetone n-Amylacetate Ethyl acetate Isopropyl acetate Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please listalphabeticly) number number mg/I lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day 1 ATI Allvac 01 CM-15 0001 2.1300 ATI Allvac 02 CM-15 0002 - �~ 2 Allvac Bakers/Specialty Mat'I CM-30 01,02 2.1300 1.1067 3 Atrium-Union CM-14 0001 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 5 Duke Sandwich Productions CM-36 0001 , 6 GM Nameplate02 CM-20 0002 1.5000 0.2502 7 Glenmark Phamaceutical USA CM33 0001 20.7000 2.9348 20.7000 2.9348 20.7000 2.9348 20.7000 2.9348 8 Goulston Company CM-01 0002 9 NC Biogas CM-35 000111 _ 10 Norton Door Controls CM-16 0001 2.1300 0.1776� 11 ORO Manufacturing company CM-25 0001 2.1300 0.0711 _ _ 12 Pilgrims Pride Corporation CM-28 0001 _ 13 Tyson Farms CM-11 0001 Column Totals=> I 1.60561 2.93481 2.9348j 2.9348 2.9348 Basis=> MAHL from HWA(lbs/day)=> Uncontrollable Loading(lbs/day)=> Total Allowable for Industry(MAIL)(lbs/day)_> Total Permitted to Industry(lbs/day)=> 1.6056 2.9348 2.9348 2.9348 2.9348 MAIL left(lbs/day)=> Percent Allow.Ind.(MAIL)still available(%)=> #441#### #VALUE! #VALUE! #VALUE! #VALUE! Percent MARL still available(%)=> 1illllllll/Nt #VALUE! #VALUE! #VALUE! #VALUE! 5 Percent MAHL(lbs/day)=> l HWA.AT Revised:October 2020 Workbook Name : HWA AT 2020 updated 2-25-21, Worksheet Name: AT Printed:2/25/2021, 11:20 AM Page 6 of 6 Allocation Table Headworks last approved: Allocation Table updated: 02/25/21 Permits last modified: 10/20/20 Pores=> City of Monroe NPDES#> NC0024333 Methylene Chloride Total Phosphorus Industry Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Count (please llstalphabeticly) number number mg/1 lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 ATI Allvac 02 CM-15 0002 2 Allvac Bakers/Specialty Mat'I CM-30 01,02 3 Atrium-Union CM-14 0001 - _ 4 Charlotte Pipe&Foundry Co.Plasi CM-29 0001 5 Duke Sandwich Productions CM-36 0001 6 GM Nameplate02 CM-20 0002 7 Glenmark Phamaceutical USA CM33 0001 3.0000 0.4253 _ 8 Goulston Company CM-01 0002 9 NC Biogas CM-35 0001 5.0000 1.0425 10 Norton Door Controls CM-I6 0001 11 ORO Manufacturing company CM-25 0001 12 Pilgrims Pride Corporation CM-28 0001 13 Tyson Farms CM-I 1 0001 Column Totals=> 0.4253 1.0425 Basis=> MAHL from HWA(lbs/day)_> — Uncontrollable Loading(lbs/day)_> Total Allowable for Industry(MAIL)(lbs/day)_> Total Permitted to Industry(lbs/day)=> 0.4253 1.0425 MAIL left(lbs/day)=> Percent Allow.Ind.(MAIL)still available(%)_> #VALUE! #VALUE! Percent MAHL still available(%)_> #VALUE! #VALUE! 5 Percent MAHL(lbs/day)=> HWA.AT Revised:October 2020