WQ0006099_Complete File - Historical (2)

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
October 27, 1997
CERTHUD MAU, N C' D.F."i"T.
RETURN RECEIPT REQUESTED
WAVF
KEN MARDI
MAYFIELD MFG CO-WILLARD DIVIS4 OCT C7 1997
PO BOX 19397
BIRMINGHAM, AL 35219 WMA, "r
Wwul'u.f "%A,
SUBJECT: NOTICE OF VIOLATION AND REVOCATION FOR NON-PAYMENT
NPDES PERMIT NO. WQ0006099
MAYFIELD MFG CO-WILLARD 13IVIS4
MECKLENBURG
Dear Permittee:
Payment of the required annual adnnnistering, and compliance monitoring fee of $225.00
for this year has not been received for the subject permit.- This fee is required by Title 15 North
Carolina Administrative Code 2H,0105, under the authority of North Carolina General Statutes
143-215.3(a)(1), (la) and (lb). Because this fee was not fully paid within 30 days after in
billed, this letter initiates action to revoke the subject permit, pursuant to 15 NCAC 2H .0105 (b)
(2) (k:) (4), and G. S. 143-215.1 (b) (3).
Effective 60 days from receipt of this notice, subject permit is hereby revoked unless the
required Annual Administering and Compliance Monitoring Fee is received within that time.
Your payment should be sent to:
N' . Department of Environment, Health, and Natural Resources
Division of Water Quality
Budget Office
P4 0. Box 29535
Raleigh, NC 27626-0535
Ro. poxMn, Raleioh, North Carolina 27626-0635 ' Telephone (919)M4015 FAx(4!9)7334490
An Equal Opportunity Affirmative Action Employer 60% recycled/ 1" poskonsumer paper

Discharges without a permit are su�ject to the erif6reement authority of the DiAgion of
Mr. Rex Gleason Mooresville Regional Supervisor,[phone]
Sincerely,
A. Freston Ho Jr.
Supervisor, '',dater Quality Permits and EngineeringUnit
Mooresville Regional ee
County Health Department

State of North Carolina
a rtment of Environment,
HO ITh andNatural Resources
James B, Hunt, Jr., Governor
a, Jonathan B. Howes, Secretary March 24, 1997N FRI
Stems W, Tedder, Chairman
Willard Division Plant -Mayfield Manufacturing Co.
Ken :l' ardiclt
BCC Box 1992
Birmingham A219-9392
Subject; Classification of Water Pollution Control Systems
Willard Division ision Plant -Mayfield Manufacturing Co.
Permit No. WQ0006099
Mecklenburg County
-'1
Dear Mr. Mardick
In accordance with North Carolina General Statute § 9 - " , the Water Pollution Control
System Operators Certification C rirrairussion is required to classify all water pollution control
systems, The bating Scale for Classification of Wastewater Treatment Faciditi s, found at 1
NCAC 8C .0002, was adopted by the Commission to classify water pollution control systems .
:. The rating scab assigns points to each component of the treatment process. The classification of
a facility is determined by the total number of points for all components of the treatment process.
The Water pollution 'Control System Operators Certification Commission hereby classifies the
subject facility as trade l Wastewater Treatment Plant
Mr -As required b 1 A l'` Cr C 8 .0202 and your Wit, you are required to designate an Operator
in responsible Charge O Cy back up operator of the appropriate type and grade for the `
subject facility, Your facility requires a Wastewater Grade or higher Wastewater Treatment
Plant Operator in Responsible Charge and Wastewater Grade 1 or higher back up operator,
Please complete and return the enclosed O C designation form by May 1., 1997. Failure to
designate a properly certified operator and back-up operator by the above date constitutes s
violation of the Permit issued for this facility.
If you have any questions concerning this classification of the designation of air O C , please
contact Barry Huneycutt or Dwight ht Lancaster at 9 1 gn33-0026.
Sincerely, _41 I/M C 400;�
r
Joseph B. McMinn, Supervisor
Techincal Assistance and Certification Croup
GBHiClas , let
Permits and Engineering
Water Quality Ffles
Mooresville regional Office
Enclosure
Water F°olCtrtfi ControlSystem Ll!veVoice 19-- FAX 1 - -]
338
Operators Certffication Commission VJIF An Equal Opportunity/Affirmative Action Em lo,,
P.0, Bay 5 5 Raleigh. NC 27626-0,535 recycled/ 1post-consumer teapot'

To: Permits and Engineering "knit
Water Quality Section
Attn: Jahn Seymour
Date, October 30, 1996
NON-DISCHARGESTAVE' REPORT AND RECOMMENDATION
County: kl n aurg
Permit No.
PART I - GENERAL INFORMATION
. Facility and Address: Mayfield Mfg Company, Inc.
Post Office Box 51
Charlotte, North Carolina 28203
2. mate of Investigation: ation October22 1996
3. Report Prepared agar Beau-aal. Env, Engineer I
. persona Contacted and Telephone Number r. Stepp Etterer,
Industrial RelationsCoordinator; telephone [phone]
. Directions to Site: From the intersection of South Boulevard
and. Clanton Road in :Charlotte, travel north on South Boulevard
to the intersection with New Bern Street. earn loft and the
plant will be on the left approximately 200 yards from this
intersection.
6. Disposal Site , List for all disposal it.
Latitude: 35111.E 5 "
Longitude: 052"
Attach a USGS Map Extract And indicate treatment plant site
and discharge paint on map.
USGS Quad o. 5 NE USGS Quad Name Charlotte East
. 5i~ .and available for expansion and upgrading): The land
available for expansion or upgrading appeared to be limited.
8. Topography location reap or topographic indicating
relationship to 100 year flood plain included): Sloping at
the rate of 1-2 s_ The site is not located in a flood plain
area.
.. Location of Nearest Dwelling and Grater Supply Well: There
were several businesses within 500 foot of the plant. The
closest well sampled by the Ground Water section in that area
is greater than 500 feet from the site.

Streamhed Waters
M >
a. Watershed Classification:
b. River Basin and Subbasin No.: Catawba 030834
C. Distance to surface water from disposal system: Greater
than 500 feet.
PART II - DESCRIPTION OF DISCHARGEAND TREATMENT WORK
1. Type of wastewater, sludge or contaminated soils.
Domestic
00 Industrial
a. Volume: 0.0005 MGD (Design Capacity)
. Types and quantities of industrial wastewater: The
industrial wastewater is produced from the cooling of
lead .in the refinement process. There will be no
discharge to the waters of the state.
C. Prevalent toxic constituents in wastewater: Elements
such as copper, tin, lead, and antimony are known to be
present in the materials that are being Melted for
refining.
r
d.- Pretreatment Program (PCTi s only): N
. Production Pates (industrial discharges only) in Poun4s Per
Lay. The production rate varies according to the demand.
3. Description of Industrial Process (for industries only) and
Applicable CFI. part and Subpart
4. Type of Treatment (specify whether proposed or existing): The
existing treatment consists of a 550 gallon influent mixing
tank with agitator and high water alarm, a 110 gpm liquid
filter bag_" housing, a 3,740 gallon effluent sump tank, and a
60 gpm filtrate return pump...
5. Sludge Handling and. Disposal Schemes According to Mr. Etterer
The waste Sludge from the recycle tank is transported t
Birmingham, Alabama, for final disposal. Mr. Etterer was
informed to submit to the Mooresville Regional Office
documentation regarding the removal of the sludge.
6.__ Treatment Plant Classifications Less Than 5 Points; No Hating
(include rating shut). Class I
. SIC Code(s). 333
Wastewater Cade(s)
Primary: 67 Secondary,

AEA" III - OTHER PERTINENT INFORMATION
1 Is this facility being constructed with Construction tjrant
Funds (municipals Daly) N/A
. Special monitoring requests N/
3. Air Quality and/or Groundwater concerns or hazardous materials
utilized at this facility that may impact cater quality, air
quality, or groundwaterApplicant has an air duality permit..
Groundwater quality or hazardous material concerns are not
expected, at the facilities
R. Other. A
PART IV - EVALUATION AND RECOMMENDATIONS
The applicant, Mayfield Mfg Company, Inc., is requesting
permit renewal of their non -discharge permit for the recycling of
wastewater produced from the .refining of lead.
Pending review and approval by the Permits and Engineering
Unit, It is recommended that the permit be issued,.
.n
'_'Signature of apo eparer Date
w
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dater Quality )09
onal Supervisor at

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State of North Carolina
Departrat Environment,
Pitt and tri rces
Division r ate Quality
James . Hunt, Jr., Governor
Jonathan B. Howes, Secretary
. Preston Howard, Jr., RE., Director
� yl
l} AR DI '
Intl BOX 19397
C:)
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taar�ar�rvar�w��r°. taa°a�Mak,
VIM of V,'tGjV
Subject: Application No. WQ0006099
Wiliaard Division
Recycle Facility
Mecklenburg County
Dear MR. MARDICK:
The IXvisionns tic°units and Engineering Unit acknowledges receipt ail your laa rnut application and
supporting materials on October 4, lit . This application larvabeen assigned the ,¢aarnaber liste aal ove,
Your project has been assigned to John Seymour for as detailed engineering rrevicav_ Should there be any
durations, concerning your project, the reviewer will contact ya'ara with a request for tadditional,
inforrnaation,
Be aware thatthe Division's regional office,, copied below, rraaast provide rccr?niniendaations trans the
Regional Supervisor or ar Proc clarr�e t our Evaluation for this pr'cajr ct prior to tiraal action by the
Division,
If you have any questions, please contact John Seymour at (919) 733-0 tension 546. If the
engineer is unavailable, you may leave ra rraesaage on their voice mail and they will respond prcamptly,
PLEASE REFER TO THE AIiOVE APPLICATION NUMBER WHEN MAKING
INQUIRIES ON THIS PROJECT.
incerely, ;
i1 /,aaraa n I . McCaskill
r. ( a pei- ,,isor, Matt». Engineering Review iew roue
cc: Mooresvilte RegionalOffice
1'aalhaa`i(,)n Prrvenrion llcqs
P.O. Box 29535, t talel eta, North Carolina 2762 -0535 Telerafteane 919 733-7015
Ara Equal C`app(, tun ta,. Affi rrmaive Action Employer'
L

State (if Nordi Ctit mlina
Department of' Environnient, Health and Natural fR,
OlIq
Division of Environmental Managerrient
Nion-Discharge, Perna -it Application Forrn
MUT M. MAK BE USE AC' A,`v
RECYCLE FACILITIES
I G EN E R A L, INT 0 RAM, ATI ON:
I , Applicani's name (ocase spudy Be nwre of the rn_,rioTpa,JWy, corporativin, OWES, etc
2. Kin (Know o: STWng UMMI name and dGe We person who is legailly re,wisibN 0 me Wity nd iLsitompharwe)
r-NeC24 CI I G AT 7_ j!
3. Mahng addreso
C wn Sup. z
O.gyp hmw yomber K Cal
N"ahe ; pMe sycly do nwnc of We Wh I ci emabiishmem - should tic consiment ten all docutnenls included:
5 LuaRs of Recycle FacHRy (Sueet Address): I C=, I PA Ez PQ SS V-� R-J-3 T VU:F_7 "T
2.
z
ciiv,
6. CcuLact fieux who can answer questions abou., apphc,:Lion:
c
Ef?r -r F1'�O- IQ'-'—E-- Telephone nuaker e�
7, La,,tu,,Jc, iiude: L cin of rc.ycle facility locahcri
I A p p h C a U 0 it !,'i ,
9. Fee Submincd S .. ;�123'�3' ITI)e permit prKessing fee shatold be as Tuifleci In 11 5A NCAC 21H 02DRc)(5).j
is
11. 1DERMIT WFORMAMON:
I Apocwkn KNO (%vill Ixe, cornpletcd by DEM):
2. Spicily x0led"Cl, projcct is� __ nle�v; rene%va]', rnrydifficabon
Fn rvwmhcompli:Le onlv -secuo9s 1, 11, and appOwn mgnMwc (on page 6) Submi wily pages I and 6 fodgWal an(
Wee coisks of Wit EngWcer s sjnawre nm vquged bor mriewall wiLhout Offier necidifwalions.
I I, Gns applickon is being submitted as a result of a neincwal or moshncadan io mi exh6ng pennil, hm Mc exhUng per
nun,�bcr 96
4. Spcdo, W,;�cr ri,,c applicam is ----public or-- FiVsile,
FORNI: RF 06/94 !Page I of 6

St, ZIP'
Professiomil Frigineer's CertifiCAtiOW
attest t1ml dus �,Irpllcabon for
has hmi reviewed by me and is accurate mid to the hcsf of my I further ?�Lesl 1JIM to OIL' best rjfmy knowicdge
Life propoSed desitin has be.-zi prepaved maccork--icewith the apphcable rc�-,,U.'Mil)ns. Afthouph certam pot -Lions of" sub
Z, miaal
p3ckatze may ha b,�cn deN�elopcd by oUier prl.,,.4,ssionals, inc usion of Uiese matcrials under rnv sienaturc wid seal siortifics; that I have
re%'IeWe, Uns 1111-1 <11 and h3vc, Judged it 10 L)IC COinSiSWTI'L WiLb Ole proposed dcsign,
North Carolina 11nofessionad Encincer's Seal, Si�Mature, mid Date:
w.
t.
Applicant's Certificaiion:
1, KEJ-4 f-4 I - <- aacst that aiis appli'Carion for
has 1:*en rcsewed b%,rile and is accurate and Com',',1CLo to Ole best of my �iiowfcdge. I understand that if all reqaired parts Cif this
apphc.-,:xm are nnmnytim-,d and diaL if all reql-"red sup r6no infomiabon and amaclunems are [iot itIdLjdcd, Lhis application package
mit be 'C"unicd to me M 10- mpt tt
S;C'T)a[LJe ------ Date
THE COMPI,ETY.A) APPLICATION PACKAGE, INCLUDING ALI, SUPPORTING INFOWMA,r[ON AND
)IATERIALS, SHOL LD BE, SENT TO THE- FOLLOVVING ADDREISS:
NORTli CAROLINA Die ISION OF ENVIRON',N-TENITAL MANAGENIENT
W,-kTER QUALITY SECTION
PER.MIT S AND ENGINEERING UNIT
POST OFFICE BOX 29535
RALEIGH, NORTH CAROLINA 27626-0535
TELEPHONE NUMBER: [phone]
FOR'M, RF 06194
Page -; of 6
I

IF
Ms, C arolvn McCaskill
Supervisor
State Engineering Review Group
Permits and Engineering Unit
Division of Environmental Management
Raleigh, North Carolina 27626-0535
Dear Ms. McC as ill.
Please accept this letter as a request fbr renewal for our Non -Discharge Permit
Application for Recycle Facilities.
Enclosed is tire required forrn, RF and n check tier the fee of $200,
Industrial Relations Coordinator
C : K, Mardicl '
. Mayfield, ld, III
I
P.O. Box t 9397 { 521 w 18 West Oxmoor Road + Birmingham Ala m a 35209 s 1-800-749-6061 FAX [phone] (fla) 942-4 42