NCG500172_Regional Office Historical File Pre 2018

Michael F. Easley, Governor
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
William G. Ross, Jr., Secretary
Coleen H. Sullins, Director
July 23, 2007
Richard E. Lippert
John Boyle & Company, Inc.
1803 Salisbury Road
Statesville, NC 28677
Subject: Renewal of coverage / General Permit NCG500000
John Boyle & Company -
Certificate of Coverage NCG500172
Iredell County
Dear Permittee:
In accordance with your renewal application [received on February 19, 20071, the Division is renewing
Certificate of Coverage (CoC) NCG500172 to discharge under NCG500000. This CoC is -issued: pursuant to the
requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between. North
Carolina and the US Environmental Protection agency dated May 9, 1994 [or as subsequently amended].
If any parts, measurement frequencies or sampling requirements contained in this General Permit are
unacceptable to you, you have the right to request an .individual permit by submitting an individual permit
application. Unless such demand is made, the certificate of coverage shall be final and binding.
Please take notice that this Certificate of Coverage is.not transferable.except after notice to the
Division. The Division may require modification or revocation and reissuance of the certificate of coverage.
Contact the Mooresville Regional Office prior to any. sale or transfer of the permitted'facility. .
Regional Office staff will assist you in documenting the transfer of this CoC.-
This permit does not affect.the legal requirements to obtain other permits which may be required_ by
the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning the requirements of the General Permit, please contact Jim
McKay [919 733-5083, extension 595 or [e-mail].
Sincerely,
for Coleen H. Sullins
cc: Central Files
NPDES file
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
512 North Salisbury Street, Raleigh, North Carolina -27604
Phone:. [phone] / FAX [phone] / Internet: www.ncWaterquality.org
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STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NCG500000
CERTIFICATE OF COVERAGE NCG500172
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful. standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
John Boyle & Company, Inc.
is hereby authorized to discharge Non -contact Cooling Water, Boiler Blowdown, Cooling
Tower Blowdown & Condensate from a facility located at
John Boyle & Company
1803 Salisbury Road
Statesville
Iredell.'County
to receiving waters designated as an unnamed tributary to Fourth Creek in subbasin 30706.
of the Yadkin River Basin in accordance with the effluent limitations, monitoring
requirements; and other conditions set forth in Parts .I, II, III and IV hereof.
..This certificate of coverage shall become effective August 1, 2007.
This" Certificate of Coverage shall remain in effect for -the duration of the General Permit.
Signed this -day July 23, 2007.
for Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Alan W. Klimek, P.E., Director
July 26, 2002
RANDY WYATT
JOHN BOYLE & COMPANY INCORPORATED
PO BOX 791
STATESVILLE, NC 28687
mw�
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NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Reissue - NPDES Wastewater Discharge Permit
John Boyle & Company Incorporated
COC Number NCG500172
Iredell County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG500000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued wastewater general permit Certificate of Coverage
(COC). This COC is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency,
dated May 9, 1994 (or as subsquently amended).
The following information is included with your permit package:
* A copy of the Certificate of Coverage for your treatment facility
* A copy of General Wastewater Discharge Permit NCG500000
* A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater
and General Permits Unit at [phone], ext. 578
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater & General Permits Unit Files
Mooresville Regional Office
NC DEPT. OF ENVIRCINUAEN
AND NATURAL RESCUR(,Ea
2100RE5VILLE RRF010NA1..
JUL 3 1 2002
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX [phone]
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NCDENR
North Carolina Department of Environment and -Natural. Resources
Division ofWater Quality ... -
Michael F. Easley; Governor; : William 'G. Ross; Jr.; Secretary .
Alan K, Klimek; P.E.; Director
November 15, 2006
Lucy :Scott
John Boyle "& Company, Inc: .
P.O.-Box 791
Statesville; NC . 28677
Subject:. NPDES Permit NCG500000 renewal' .
Certificate of Coverage'.(CoC) NCG500172
John Boyle.&'Company
Iredell County
Dear Permittee:. ..
The facility listed above is -dove -red -under NPDES General Permit NCG500000-. NCG500000 expires
on July 31; 2007. _Federal.(40 CFR 122.41);and North_Carolina"(15A.'NCAC 2H.0105(e)) regulations require
that,permit renewalapplications must. be filed at least 180 days. prior to .expiration of the current permit. If
you have already mailed a renewal request, you, may disregard, this notice.
To satisfy. this 'requirement; the Division, must receive .a renewal request postmarked no later -than
February 1; 2007: Failure- to request_renewal, by this date may result in a civil -penalty assessment: Larger
penalties may be assessed depending upon the delinquency of the request. This renewal, notice is being sent
well in advance of the_ due, date so that adequate :time to prepare your`application.
If any discharge previously. covered under NCG500000 will occur after July . "2007, the
C.oC must.be renewed. Discharge of wastewater without.a valid permit would vioiate.North Carolina .
- General Statute 143-215.1; unpermitted discharges of wastewater may be assessed civil penalties of up to
$25;000 per day.. .
If all discharge has, ceased at your facility and you wish to rescind.this C ' C [or"if you" have other
questions], contact me at the telephone number or e-mail address listed below. i
: Sincerely,., -Oct- a : ®F EP91/lhUrV
AND NATURAL RESOUF
h7QORESVILLEp�70,�`
Charles H. Weaver, Jr:
NPDES' Unit N®V
1:6 200r
cc: Central Files
NPDES File
Ids,,
A'
SCI
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 QIIe..
512 North Salisbury.Street, Raleigh, N66:Carol ina 27604 ...No hCaroli 1a.
Phone: `919 733-5083, extension 511 / FAX [phone] / charles.weaver@.ncmail.net
Vahm, l -
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State of North Carolina
Department of Environment,
Health and Natural Resources.
Division of Water Quality.
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary -
A. Preston- Howard, Jr.,. P.E., Director
Randy Wyatt
John Boyle & Company
P.O. Box 791
Statesville, NC 28687.
Dear Permittee:
IRMA,
QEHNF
ra c. �-'!" '1.OY July 24,1997
JUL g /S 1998
63.113V EF f'il'?=.Tr..=' i;'1 rtitii T
Subject'�,.:�Ceritffica'telof toverage No. NCG500172
'Renewal- of General Permit
John Boyle & Company
Iredell County
In accordance with your application for renewal of the subject Certificate of Coverage, the Division is forwarding
the enclosed General Permit. This renewal is valid until July 31, 2002. This permit is issued pursuant to the
requirements of North Carolina General Statute`143-215..1, and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated December 6, .1983. 1 If any parts, measurement
frequencies or sampling requirements contained in this permit are unacceptable to'you, you have the right to request
an individual permit by submitting an individual permit application. Unless such demand is made, this certificate
of coverage shall be final and binding.
The Certificate of Coverage for ,your fadlityis not transferable except after notice to the Division., Use the enclosed -
Permit, Name/Ownership. Change. form to notify the Division if you sell or otherwise ,transfer ownership of the
subject facility. The Division may require modification.or revocation and reissuance of the Certificate of Coverage.
If your facility ceases discharge of wastewater before the expiration date ,of this permit, contact the Regional,
Office listed below at [phone]. Once discharge from your facility has ceased, this permit may be rescinded.'
This permit does not affect the legal requirements to obtain other permits which may be required by the Division of
Water Quality, the Division of Land Resources, Coastal Area Management Act or any other Federal or Local
governmental permit that may be required.
If you have any questions concerning this permit, please contact the NPDES Group,at the address below.
Sincerely,
�''✓ A. Preston Howard, Jr., P.E.
cc: Central Files
Mooresville Regional Office 7'
NPDES File,
-Facility Assessment Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 [phone] FAX [phone]. p&[e-mail]
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STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE NO. NCG500172
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH
HYDROELECTRIC OPERATIONS, AND SIMILLAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
John Boyle & Company
is hereby authorized to discharge
non -contact cooling water, condensate, boiler blowdown and other similar wastewaters
- from a facility located at
John Boyle & Company
1803 Salisbury Road
Statesville
Iredell County
to receiving waters designated as subbasin 30706 in the Yadkin River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth
in Parts I, II, III and IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective August 1, 1997.
This certificate of coverage shall remain in effect for the duration -of the General Permit.
Signed this day July 24,1997.
4r;(,- -4. 4rAl�
j/ /A. Preston Howard"Jr., P.E., Director
f v Division of Water Quality
By Authority of the Environmental Management Commission

A. C. DEPT. o-v TMr � �+■+ n,r
RESAT'`"
COINlNSUATZT'V
State of North Carolina SEP 3 0 1993
Department of Environment,
Health and Natural Resources DNISION OF ENV!
Division of Environmental. ManagerrieMOVIl1E
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
RANDY WYATT
BOYLE & COMPANY (JOHN)
P.O. BOX 791
STATESVILLE NC 28677
Dear Permittee:
September 30,1993
r.D:t
C)EHNF1
Subject: BOYLE & COMPANY (JOHN)
Certificate of Coverage NCG500172
General Permit NCG500000
Formerly NPDES Permit NC0005282
Iredell County
The Division of Environmental Management has recently evaluated all existing individual permits for potential
coverage under general permits currently issued by the Division. 15A N.C.A.C. 2H .0127 allows the Division to
evaluate groups of permits having similar discharge activities for coverage under general permits and issue
coverage where the Division finds control of the discharges more appropriate in this manner. The Division has
determined that the subject discharge qualifies for such coverage. Therefore, the Division is hereby issuing the
subject Certificate of Coverage under the state-NPDES general permit no. NCG500000 which shall void NPDES
Permit NC0005282. This Certificate of Coverage is issued pursuant to the requirements of North Carolina and the
US Environmental Protection Agency Memorandum of Agreement dated December 6,1983 and as subsequently
amended.
If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to
you, you have the right. to submit an individual permit application, associated processing fee and letter requesting
coverage under an individual permit. Unless such demand is made, this decision shall be final and binding. Please
take notice this Certificate of Coverage is not transferable. Part II, EA. addresses the requirements to be followed
in case of change of ownership or control of this discharge.
In .the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the
Permittee shall take immediate corrective action, including those as may be required by this Division, such as the
construction of additional or replacement wastewater treatment or disposal facilities. Construction of any
wastewater treatment facilities willrequire issuance of an Authorization to Construct from this Division.
Failure to abide by the requirements contained in this Certificate of Coverage and respective general permit may
subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with
North Carolina General Statute 143-215.6A to 143-215.6C. Please note that the general permit does require
monitoring in accordance with federal law. The monitoring data is not required to be submitted to the Division
unless specifically requested, however, the permittee is required to maintain all records for a period of at least
three (3) years.
Post Office Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
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Page 2
RANDY WYATT
BOYLE & COMPANY (JOHN)
Certificate of Coverage No. NCG500172
The issuance of this Certificate of Coverage is an administrative action initiated by the Division of
Environmental Management and therefore, no fees are due at this time. In accordance with current rules, there
are no annual administrative and compliance monitoring fees for coverage under general permits. The only fee
you will be responsible for is a renewal fee at the time of renewal. The current permit expires July 31, 1997.
This coverage will remain valid through the duration of the attached general permit. The Division will be
responsible for the reissuance of the general permit and at such time, you will be notified of the procedures to
follow to continue coverage under the reissued permit. Unless you fail to follow the procedures for continued
coverage, you will continue to be permitted to discharge in accordance with the attached general permit.
The issuance of this Certificate of Coverage does not preclude the Permittee from complying with any and all
statutes, rules, regulations, or ordinances which may be required by the Division of Environmental Management
or permits required by the Division of Land Resources, the Coastal Area Management Act or any Federal or
Local other governmental permit that may be required.
If. you have any questions or need additional information regarding this matter, please contact either the
Mooresville Regional Office, Water Quality Section at telephone number [phone], or a review engineer in
the NPDES Group in the Central Office at telephone number 919/733-5083.
cc: Mooresville Regional Office
Central Files
S' erely,
/A. Preston Howar r., P.E.

11 r
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE No. NCG500172
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN,
CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulatior
promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water
Pollution Control Act, as amended,
BOYLE & COMPANY (JOHN)
is hereby authorized to discharge non -contact cooling water, cooling tower and boiler blowdown wastewater from a
facility located at
BOYLE & COMPANY (JOHN)
Iredell County
to receiving waters designated as the UT FOURTH CREEK/YADKIN-PEE DEE RV BS
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III ar
IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective November 1, 1993.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day, September 30, 1993.
r-t /.
A. Preston HowarT, Jr., P.E.,Director
Division of Environmental Management
By Authority of the Environmental Management Commission

,;l1L 0 1 1992
NVISIGH OF 11 VIkiURY9iiPJ:, IAF�1GFlAFl
State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor
William W. Cobey, Jr., Secretary
Randy Wyatt
P0Box 791
Statesville, NC 28677
Dear Mr. Wyatt:
George T. Everett, Ph.D
Director
June 30, 1992
Subject: Permit No. NCO005282
John Boyle & Company, Inc.
Iredell County.
In accordance with your application for discharge permit received on January 22, 1992, we
are forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement
between North Carolina and the US Environmental Protection agency dated December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within
thirty (30) days following receipt of this letter. This request must be in the form of a written
petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the
Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611
-7447. Unless such demand is made, this decision shall be final and binding.
Please take notice this permit is not transferable. Part H, E.4. addresses the requirements to
be followed in case of change in ownership or control of this discharge.
This permit does not affect the legal requirements to obtain other permits which may be
required by the Division of Environmental Management or permits required by the Division of
Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit
that may be required.
If you have any questions. concerning this permit, please contact Ms. Susan Robson at
telephone number 919%133-5083.
Sin el
Orig+nfi igbd 13Y
Coleen H. Sullins
George T. Everett
cc: Mr. Jim Patrick, -EPA
O1GIAos a Regional -Off cej
Pollution Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Af fumative Action Employer

Permit No. _ NCO005282
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
PERMIT
We 33UT: ot? RAC
TO DISCHARGE WASTEWATER UNDER THE RESOURCES A"
�O11MNliEY. IAFVEWPYMNT
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
JUL 0 1 1992
DIVISION OF I IRCIPMENTAI 6'ANA;EME111
In compliance with the provision of North Carolina General Statute 143-215.1, MGGGESVIIIE pcGIGNAL OFFICE
other lawful standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
John Boyle and Company, Inc.
is hereby authorized to discharge wastewater from a facility located at
a site on
W Highway 70 East
Statesville
Iredell County
to receiving waters designated as an unnamed tributary to Fourth Creek in the Yadkin -Pee Dee River
Basin
in accordance with effluent limitations, monitoring requirements, and other conditions set forth in
Parts I, II, and III hereof.
This permit shall become effective August 1, 1992
This permit and the authorization to discharge shall expire at midnight on July 31, 1994
Signed this day June 30, 1992
Original Signed 6, ;
Coleen H. Sullins
George T. Everett, Director
Division of Environmental Management
By Authority of the Environmental Management Commission

Permit No. NC0005282
SUPPLEMENT TO PERNIIT COVER SHEET
John Boyle and Company, Inc.
is hereby authorized to:
1. Continue to discharge boiler blowdown and non -contact cooling water from the facility located
at a site on, US Highway 70 East, Statesville; Iredell County (See Part III of this Permit), and
2. Discharge from said treatment works at the location specified on the attached map into an
unnamed tributary to Fourth Creek which is classified Class C waters in the Yadkin -Pee Dee
River Basin.

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A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL, Permit No. NC0005282
During the period beginning on the effective date of the permit and lasting until expiration, the Pemuttee is authorized to discharge from
outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below:
Effluent Characteristics
Flow
Temperature
Total Residual Chlorine***
Discharge Limitations
LWday, Units (specify)
Mon. Avg. Dally Max Mon, AVG, Daily Max.
Monitoring Requirements
Measurement Sample *Sample
Frequency Tvpe Location
Monthly Instantaneous E
Monthly Grab E, U, D
Monthly Grab E
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER.
* Sample Locations: E - Effluent, U - Upstream, D - Downstream
** The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8°C and in
no case cause the ambient water temperature to exceed 32°C.
*** Monitoring requirements only apply if chlorine is added to the cooling water.
The penmittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See
Part III of this Permit).
The pH. shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored monthly at the effluent by grab
sample.
There shall be no discharge of floating solids or visible foam in other than trace amounts.

PART
• J .• - • • 11 • _ •1
1. The permittee shall comply with Final Effluent Limitations specified for discharges in
accordance with the following schedule:
Permittee shall comply with Final Effluent Limitations by the effective date of the
permit unless specified below.
2. Permittee shall at all times provide the operation and maintenance necessary to operate the
existing facilities at optimum efficiency.
3. No later than 14 calendar days following a date identified in the above schedule of
compliance, the permittee shall submit either a report of progress or, in the case of specific
actions being required by identified dates,'a written notice of compliance or noncompliance.
In the latter case, the notice shall include the cause of noncompliance, any remedial actions
taken, and the probability of meeting the next schedule requirements.

Part II
Page 1 of 14
PART II
STANDARD CONDITIONS.FOR NPDES PERMITS
'-u+ = am r,. �•���
The Director of the Division of Environmental Management.
2. DEM or Division
Means the Division of Environmental Management, Department of Environment, Health
and Natural Resources.
3. EMC
Used herein means the North Carolina Environmental Management Commission.
The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended,
33 USC 1251,-et. seq.
a. The "monthly average discharge" is defined as the total mass of alldaily discharges
sampled and/or measured during a calendar month on which daily discharges are
sampled and measured, divided by the number of daily discharges sampled and/or
measured during such month. It is therefore, an arithmetic mean found by adding the
weights of the pollutant found each day of the month and then dividing this sum by the
number of days the tests were reported. The limitation is identified as "Monthly
Average" in Part I of the permit.
b. The "weekly average discharge" is defined as the total mass 'of all daily discharges
sampled and/or measured during the calendar week (Sunday - Saturday) on which daily.
discharges are sampled and measured, divided by the number of daily discharges
sampled and/or measured during such week. It is, therefore, an arithmetic mean found
by adding the weights of pollutants found each day of the week and then dividing this
sum by the number of days the tests were reported This limitation is identified as
"Weekly Average" in Part I of the permit.
c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged
during a calendar day. If only one sample is taken during any calendar day the weight
of pollutant calculated from it is the "maximum daily discharge." This limitation is
identified as 'Daily Maximum," in Part I of the permit.

Part II
Page 2 of 14
d. The "average annual discharge" is defined as the total mass of all daily discharges
sampled and/or measured during the calendar year on which daily discharges are
sampled and measured, divided by the number of daily discharges sampled and/or
measured during such year. It is, therefore, an arithmetic mean found by adding the
weights of pollutants found each day of the year and then dividing this sum by the
number of days the tests were reported. This limitation is defined as "Annual Average"
in Part I of the permit.
a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum
of the concentrations of all daily discharges sampled and/or measured during a calendar
month on which daily discharges are sampled and measured, divided by the number of
daily discharges sampled and/or measured during such month (arithmetic mean of the
daily concentration values). The daily concentration value is equal to the concentration
of a composite sample or in the case of grab samples is the arithmetic mean (weighted
by flow value) of all the samples collected during that calendar day. The average
monthly count for fecal coliform bacteria is the geometric mean of the counts for
samples collected during a calendar month. This limitation is identified as "Monthly
.Average" under "Other Units" in Part I of the permit.
b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum
of the concentrations of all daily discharges sampled and/or measured during a calendar
week (Sunday/Saturday) on which daily discharges are sampled and measured divided
by the number of daily discharges sampled and/or measured during such week
(arithmetic mean of the daily concentration values). The daily concentration value is
equal to the concentration of a composite sample or in the case of grab samples is the
.arithmetic mean (weighted by flow value) of all the samples collected during that
calendar day. The average weekly count for fecal coliform bacteria is the geometric
mean of the counts for samples collected during a calendar week. This limitation is
identified as "Weekly Average" under "Other Units" in Part I of the permit.
c.. The "maximum daily concentration" is the concentration of a pollutant discharge during
a calendar day. If only one sample is taken during any calendar day the concentration
of pollutant calculated from it is the "Maximum Daily Concentration". It is identified
as 'Daily Maximum" under "Other Units" in Part I of the permit.
d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of
the concentrations of all daily discharges sampled and/or measured during a calendar
year on which daily discharges are sampled and measured divided by the number of
daily discharges sampled and/or measured during such year (arithmetic mean of the
daily concentration values). The daily concentration value is equal to the concentration
of a composite sample or in the case of grab samples is the arithmetic mean (weighted
by flow value) of all the samples collected during that calendar day . The average
yearly count for fecal coliform bacteria is the geometric mean of the counts for samples
collected during a calendar year.
e. The "daily average. concentration" (for dissolved oxygen) is the minimum allowable
amount of dissolved oxygen required to be available in the effluent prior to discharge
averaged over a calendar day. If only one dissolved oxygen sample is taken over a
calendar day, the sample is considered to be the "daily average concentration" for the
discharge. It is identified as "daily average" in the text of Part I.

Part U
Page 3 of 14
f. The "quarterly average concentration" is the average of all samples taken over a
calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part I
of the permit.
g. A calendar quarter is defined as one of the following distinct periods: January through
March, April through June, July through September, and October through December.
a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow,
averaged monthly. It is determined as the arithmetic mean of the total daily flows
recorded during. the calendar month.
b. An "instantaneous flow measurement" is a measure of flow taken -at the time of
sampling, when both the sample and flow will be representative of the total discharge.
c. A "continuous flow measurement". is a measure of discharge flow from the facility
which occurs continually without interruption throughout the operating hours of the
facility. Flow shall be monitored continually except for the infrequent times when
there may be no flow or for infrequent maintenance activities on the flow device. ..
a. Composite Sample: A composite sample shall consist of:
(1) a series of grab samples collected at equal time intervals over a 24 hour period of
discharge and combined proportional to the rate of flow measured at the, time of
individual sample collection, or
(2) a series of grab samples of equal volume collected over a 24 hour period with the
time intervals between samples determined by a preset number of gallons passing.
the sampling point. Flow measurement between sample intervals shall be
determined by use of a flow recorder and totalizer, and the present gallon interval
between sample collection fixed at no greater than 1/24 of the expected total daily
flow at the treatment system, or
(3) a, single, continuous sample collected over a 24 hour period proportional
to the rate of flow.
In accordance with (1) above, the time interval between influent grab samples shall be
no greater than once per hour, and the time interval between effluent grab samples shall
be no greater than once per hour except at wastewater treatment systems having a
detention time of greater than 24 hours. In such cases, effluent grab samples may be
collected at time intervals evenly spaced over the 24 hour period which are equal in
number of hours to the detention time of the system in number of days. However, in
no case may the time interval between effluent grab samples be greater than six (6)
hours nor the number of samples less than four (4) during a 24 hour sampling period.
b. Grab Sample: Grab samples are individual samples collected over a period of time not
exceeding 15 minutes; the grab sample can be taken manually.
.. . O.-.-1
a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the
individual values divided by the number of individual values.

Part II
Page 4 of 14
b. Geometric Mean: The geometric mean of any set of values is the Nth root of the
product of the individual values where N is equal to the number of individual values.
The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms
of the individual values. For purposes of calculating the geometric mean, values of
zero (0) shall be considered to be one 0).
c. Weighted by Flow Value: Weighted by flow value means the summation of each
concentration times its respective flow divided by the summation of the respective
flows.
A calendar day is defined as the period from midnight of one'day until midnight of the next
day. However, for purposes of this permit, any consecutive 24-hour period that
reasonably represents the calendar day may be used for sampling.
11. Hazardous Substance
A hazardous substance means any substance designated under 40 CFR Part 116 pursuant
to Section 311 of the Clean Water Act.
A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water
Act:
0 ►1 • R fill •R
The permittee must comply with all conditions of this permit. Any permit noncompliance
constitutes a violation of the Clean Water Act and is grounds for enforcement action; for
permit termination, revocation and reissuance, or modification; or denial of a permit
renewal application.
a. The permittee shall comply with effluent standards or prohibitions established under.
section 307(a) of the Clean Water Act for toxic pollutants and with standards for
sewage sludge use or disposal established under section 405(d) of the Clean Water Act.
within the time provided in the regulations that establish these standards or
prohibitions, even if the permit has not yet been modified to incorporate the
requirement.
b. The Clean Water Act provides that any person who violates a permit condition is
subject to a civil penalty not to exceed $25,000 per day for each violation.
Any person who negligently violates any permit condition is subject- to criminal
penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than
1 year, or both. Any person who knowingly violates permit conditions is subject to
criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not
more than 3 years, or both. Also, any person who violates a permit condition may be
assessed an administrative penalty not to exceed $10,000 per violation with the
maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33
U.S.C. 1319 and 40 CFR 122.41 (a)]

Part H
Page 5 of 14
c. Under state law, a daily civil penalty of not more than ten thousand dollars ($10,000)
per violation may be assessed against any person who violates or fails to act in
accordance with the terms, conditions, or requirements of a permit. [Ref: North
Carolina General Statutes § 143-215.6 (a)]
The permittee shall take all reasonable steps to minimize or prevent any discharge in
violation of this permit which has a reasonable likelihood of adversely affecting human
health or the environment.
Except as provided in permit conditions on 'Bypassing" (Part II, CA.) and "Power
Failures" (Part II, C.7.), nothing in this permit shall be construed to relieve the permittee
from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS
143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the
permittee is responsible for consequential damages, such as fish kills, even though the
responsibility for effective compliance may be temporarily suspended.
Nothing in this permit shall be construed to preclude the institution of any legal action or
relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee
is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act,
33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such
as fish kills, even though the responsibility for effective compliance may be temporarily
suspended.
M' • T
The issuance of this permit does not convey any property rights in either real or personal
property, or any exclusive privileges, nor does it authorize any injury to private property or
any invasion of personal rights, nor any infringement of Federal, State or local laws or
regulations.
This permit does not authorize or approve the construction of any onshore or offshore
physical structures or facilities or the undertaking of any work in any navigable waters.
FANZ - .•__IL
The provisions of this permit are severable, and if any provision of this permit, or the
application of any provision of this permit to any circumstances, is held invalid, the
application of such provision to other circumstances, and the remainder of this permit, shall
not be affected thereby.

Part lI
Page 6 of 14
The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any
information which the Permit Issuing Authority may request to determine whether cause
exists for modifying, revolting and reissuing, or terminating this permit or to determine
compliance with this permit. The permittee shall also furnish to the Permit Issuing
Authority upon request, copies of records required to be kept by this permit.
If the permittee wishes to continue an activity regulated by this permit after the expiration
date of this permit, the permittee must apply for and obtain a new permit.
The permittee is not authorized to discharge after the expiration date. In order to receive
automatic authorization to discharge beyond the expiration date, the permittee shall submit
such information, forms, and fees as are required by the agency authorized to issue permits
no later than 180 days prior to the expiration date. Any discharge that has not requested
renewal at least 180 days prior to expiration, or any discharge that does not have a permit
.after the expiration and has not requested renewal at least 180 days prior to expiration, will
subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33
USC 1251 et. seq.
11. Signatory Rtuirements
All applications, reports, or information submitted to the Permit Issuing Authority shall be
signed and certified.
a. All permit applications shall be signed as follows:
(1) For a corporation: by a responsible corporate officer. For the purpose of this
Section, a responsible corporate officer means: (a) a president, secretary, treasurer
or vice president of the corporation in charge of a principal business function, or
any other person who performs similar policy or decision making functions for the
corporation, or (b) the manager of one or more manufacturing production or
operating facilities employing more than 250 persons or having gross annual sales
or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to
sign documents has been assigned or delegated to the manager in accordance with
corporate procedures.
(2) For a partnership or sole proprietorship: by a general partner. or the proprietor,
respectively; or
(3) For a municipality, State; Federal, or other public agency: by either a principal
executive officer or ranking elected official.
b. All reports required by the permit and other information requested by the Permit Issuing
Authority .shall be signed by a person described ' above or by a duly authorized
representative of that person. A person is a duly authorized representative only if:
0) The authorization is made in writing by a person described above;
(2) The authorization specified either an individual or a position having responsibility
for the overall operation of the. regulated facility or activity, such as the position of
plant manager, operator of a well or well field, superintendent, a position of

Part Il
Page 7 of 14
equivalent responsibility, or an individual or position having overall responsibility
for environmental matters for the company. (A duly authorized representative may
thus be either a named individual or any individual occupying a named position.);
and
(3) The written authorization is submitted to the Permit Issuing Authority.
c. Certification. Any person signing a document under paragraphs a. or b. of this section
shall make the following certification:
"I certify, under penalty of law, that this document and all attachments were prepared
under my direction or supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted. Based on
my inquiry of the person or persons who manage the system, or those persons directly
responsible for gathering the information, the information submitted is, to the -best of
my knowledge and believe, true, accurate, and complete. I am aware that there are
significant penalties for submitting false information, including the possibility of fines
and imprisonment for knowing violations."
12. Permit Actions
This permit may be modified, revoked and reissued, or terminated for cause.The filing of a
request by the permittee - for a permit modification, revocation and reissuance, or
termination, or a notification of planned changes or anticipated noncompliance does not
stay any permit condition.
The issuance of this permit does not prohibit the permit issuing authority from reopening
and modifying the permit, revoking and reissuing the permit, or terminating the permit as
allowed by the laws, rules, and regulations contained in Title 40, Code of Federal
Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code,
Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al.
14. Previous Permits
The exclusive authority to operate this facility arises under this permit. The authority to
-operate the facility under previously issued permits bearing this number is no longer
effective. The conditions, requirements, terms, and provisions of this permit authorizing.
discharge under the National Pollutant Discharge Elimination System govern discharges
from this facility.
Pursuant to Chapter 9OA-44 of North Carolina General Statutes, the permittee shall
employ a certified wastewater treatment -plant operator in responsible charge (ORC) of the
wastewater treatment facilities. Such operator must hold a certification of the grade
equivalent to or greater than the classification assigned to the wastewater treatment
facilities. The permittee shall notify the Division's Operator Training and Certification Unit
within thirty days of any change in the ORC status.

Part II
Page 8 of 14
The permittee shall at all times properly operate and maintain all facilities and systems of
treatment and control (and related appurtenances) which are installed or used by the
permittee to achieve compliance with the conditions of this permit. Proper operation and
maintenance also includes adequate laboratory controls and appropriate quality assurance
procedures. This provision requires the operation of back-up or auxiliary facilities or
similar systems which are installed by a permittee only when the operation is. necessary to
achieve compliance with the conditions of the permit.
It shall not be a defense for a permittee in an enforcement action that it would have been
necessary to halt or reduce the permitted activity in order to maintain compliance with the
condition of this permit.
a. Definitions
p) "Bypass" means the known diversion of waste streams from any portion of a
treatment facility including the collection system, which is not a designed or
established or operating mode for the facility.
(2) "Severe property damage" means substantial physical damage to property, damage
to the treatment facilities which causes them to become inoperable, or substantial
and permanent loss of natural resources which can reasonably be expected to occur
in the absence of a bypass. Severe property damage does not mean economic loss
caused by delays in production.
b. Bypass not exceeding limitations.
The permittee may allow any bypass to occur which does not cause effluent limitations
to be exceeded, but only if it also is for essential maintenance to assure efficient
operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of
this section.
c. Notice
(1) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it.
shall submit prior notice, if possible at least ten days before the date of the bypass;
including an evaluation of the anticipated quality and affect of the bypass:
(2). Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass
as required in Part II, E. 6. of this permit. (24-hour notice).
d. Prohibition of Bypass
(1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action
against a permittee for bypass, unless:
(a) Bypass was unavoidable to prevent loss of life, personal injury or severe
Property damage;

Part II
Page 9 of 14
(b) There were no feasible alternatives to the bypass, such as the use of auxiliary
treatment facilities, retention of untreated wastes or maintenance during normal
periods of equipment downtime. This condition is not satisfied if adequate
backup equipment should have been installed in the exercise of reasonable
engineering judgment to prevent a bypass which occurred during normal
periods of equipment downtime or preventive maintenance; and
(c) The permittee submitted notices as required under Paragraph c. of this section.
(2) The Permit Issuing Authority may approve an anticipated bypass, after considering
its adverse affects, if the Permit Issuing Authority determines that it will meet the
three conditions listed above in Paragraph d. (1) of this section.
5. 11vsets
a. . Definition.
"Upset " means an exceptional incident in which there is unintentional and
temporary noncompliance with technology based permit effluent limitations because of
factors beyond the reasonable control of the permittee. An upset does not include
noncompliance to the extent caused by operational error, improperly designed treatment
facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or
improper operation.
b. Effect of an upset.
An upset constitutes an affirmative defense to an action brought for
noncompliance with such technology. based permit effluent limitations if the
requirements of paragraph c. of this condition are met. No determination made during
administrative review of claims that noncompliance was caused by upset, and before an
action for noncompliance, is final administrative action subject to judicial review.
c. Conditions necessary for a demonstration of upset.
A permittee who wishes to establish the affirmative defense of upset.shall demonstrate,
through properly signed, contemporaneous operating logs, or other relevant evidence
that:
(a) An upset occurred and that the permittee can identify the cause(s) of the upset;
(b) The permittee facility was at the time being properly operated; and
(c) The permittee submitted notice of the upset as required in Part II, E: 6. (b) (B) of
this .permit.
(d) The permittee complied with any remedial measures required under Part II, B. 2. of
this permit.
d. Burden of proof.
In any enforcement proceeding the permittee seeking to establish the occurrence of an
upset has the burden of proof.

Part II
Page 10 of 14
' 6 -.0 - -�
Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or
control of wastewaters shall be disposed of in accordance with NCGS 143-215.1 and in a
manner such as to prevent any pollutant from such materials from entering waters of the
State or navigable waters of the United States. The permittee shall comply with all existing
federal regulations governing the disposal of sewage sludge. Upon promulgation of 40
CFR Part 503, any permit issued by the Permit Issuing Authority for the disposal of sludge
may be reopened and modified, or revoked and reissued, to incorporate .applicable
requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part
503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the
time provided in the regulation, even if the permit is not modified to incorporate the
requirement. The permittee shall notify the Permit Issuing Authority of any significant
change in its sludge use or disposal practices.
7. Power Failures
The permittee is responsible for maintaining adequate safeguards as required by DEM
Regulation; Title 15A, North Carolina Administrative Code, Subchapter 2H, .0124
Reliability, to prevent the discharge of untreated or inadequately treated wastes during
electrical power failures either by means of alternate power sources, standby generators or
retention of inadequately treated effluent.
Samples collected and measurements taken, as required herein, shall be characteristic of the
volume and nature of the permitted discharge. Samples collected at a frequency less than
daily shall be on a day and time that is characteristic of the discharge over the entire
period which the sample represents. All samples shall be taken at the monitoring points
specified in this permit and, unless otherwise specified, before the effluent joins or is
diluted by any other wastestream, body of water, or substance. Monitoring points shall
not be changed without notification to and the approval of the Permit Issuing Authority.
Monitoring results obtained during the previous month(s) shall'be summarized for each,
month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No.
MR 1,1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later
than the. 30th day following the completed reporting period.
The fast DMR is due on the last day of the month following the issuance of the permit or in
the case of a new facility, on the last day of the month following the commencement of
discharge. Duplicate signed copies of these, and all other reports required herein, shall be
submitted to the following address:
Division of Environmental Management
Water Quality Section
ATTENTION: Central Files
Post Office Box 27687
Raleigh, North Carolina 27611

Part H
Page 11 of 14
V•. S-. 0 1-1
Appropriate flow measurement devices and methods- consistent with accepted scientific
practices shall be selected and used to ensure the accuracy and reliability of measurements
of the volume of monitored discharges. The devices shall be installed, calibrated and
maintained to ensure that the accuracy of the measurements are consistent with the accepted
capability of that type of device. Devices selected shall be capable of measuring flows with
a maximum deviation of less than 10% from the true discharge rates throughout the range
of expected discharge volumes. Once -through condenser cooling water flow which is
monitored by pump logs, or pump hour meters as specified in Part I of this permit and
based on the manufacturer's pump curves shall not be subject to this requirement.
HIM it MIN - • NUM
Test procedures for the analysis of pollutants shall conform to the EMC regulations
published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts,
and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal
Water Pollution Control Act, as Amended, and Regulation 40 CFR 136.
To meet the intent of the monitoring required by this permit, all test procedures must
produce minimum detection and reporting levels that are below the permit discharge
requirements and all data generated must be reported down to the minimum detection or
lower reporting level of the procedure. If no approved methods are determined capable of
achieving minimum detection and reporting levels below permit discharge requirements,
then the most sensitive (method with the lowest possible detection and reporting level)
approved method must be used.
5. Penalties for Tam2 ring
The Clean Water Act provides that any person who falsifies, tampers with, or knowingly
renders inaccurate, any monitoring device or method required to be maintained under this
permit shall, upon conviction, be punished by a fine of not more than $10,000 per
violation, or by imprisonment for not more than two years per violation, or by both.
6. Records Retention
The permittee shall retain records of all monitoring information, including all calibration
and maintenance records and all original strip chart recordings for continuous monitoring
instrumentation, copies of all reports required by this permit, for a period of at least 3
years from the date of the sample, measurement, report or application. This period may be
extended by request of the Director at any time.
UNAMIMM-3
For each measurement or sample taken pursuant to the requirements of this permit, the
permittee shall record the following information:
a. The date, exact place, and time of sampling or measurements;
b. The individual(s) who performed the sampling or measurements;
c. The date(s) analyses were performed;
d. The individual(s) who performed the analyses;
e. The analytical techniques or methods used, and
f. The results of such analyses.

Part Il
Page 12 of 14
The permittee shall allow, the . Director, or an authorized representative, upon the
presentation of credentials and other documents as may be required by law, to;
a. Enter upon the permittee's premises where a regulated facility or activity is located or
conducted, or where records must be kept under the conditions, of this permit;
b. Have access_ to and copy, at reasonable times, any. records that must be kept under the
conditions of this permit;
c. Inspect at reasonable times any facilities, equipment (including monitoring and control
equipment), practices, or operations regulated or required under this permit; and
d. , 'Sample or monitor at reasonable times, for the purposes of assuring permit compliance
or as otherwise authorized by the Clean Water Act, any substances or parameters at any
location.
• . I's. I . • 11 W&M,M
1: Changc in Discharge
All discharges authorized herein shall be consistent with the terms and conditions of this.
permit. The discharge of any pollutant identified in this permit more frequently than or at a
level in excess of that authorized shall constitute a.violation of the permit. .
2. Planned Changes
The permittee shall give notice to the Director as soon as possible of any planned physical
alterations or additions to the permitted facility. Notice is required only, when:
a: The alteration or addition to a permitted facility may meet one of the criteria for
determining whether a facility is a new source in 40 CFR Part 122.29 (b); or
b. The alteration or addition could significantly change the nature or increase the quantity
of pollutants discharged. This notification applies to pollutants which. are subject
neither to effluent limitations in the permit, nor to notification requirements under 40.
CFR Part 122.42 (a) (1).
is .. rti9tiq
The permittee shall give advance notice to the Director of any planned changes in the
permitted facility or activity which may result in noncompliance with permit requirements.
4. Transfers
This permit is not transferable to any person except after notice to the Director. The
Director may require modification or revocation and reissuance of the permittee and
incorporate such other requirements as may be, necessary under the Clean Water Act.

Part II
Page 13 of 14
RNIVIM= M.••
Monitoring results shall be reported at the.intervals specified elsewhere in this permit.
a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See
Part H. D. 2. of this permit).
b. If the permittee monitors any pollutant more frequently than required by the permit,
using test procedures specified in Part II, D. 4. of this permit, the results of this
monitoring shall be included in the calculation and reporting of the data submitted in the
DMR
c. Calculations for all limitations which require averaging of measurements shall utilize an
arithmetic mean unless otherwise specified by the Director in the permit.
a. The permittee shall report to the central office or the appropriate regional. office any
noncompliance which may endanger health or the environment. Any information shall
be provided orally within 24 hours from the time the permittee became aware of the
circumstances. A written submission shall also be provided within 5 days of the time
the permittee becomes aware of the circumstances. The written submission shall
contain a description of the noncompliance, and its cause; the period of noncompliance,
including exact dates and times, and if the noncompliance has not been corrected, the
anticipated time it. is expected to continue; and steps taken or planned to reduce,
eliminate, and prevent reoccurrence of the noncompliance.
b. The following shall be included as information which must be reported within 24 hours
under this paragraph.
(A) Any unanticipated bypass which exceeds any, effluent limitation in the permit.
(B) Any upset which exceeds any effluent limitation in the permit.
(C) Violation of a maximum daily discharge limitation for any of the pollutants listed by
the Director in the permit to be reported within 24 hours.
c. The Director may waive the written report on a case -by -case basis for reports under
paragraph b. above of this condition if the oral report has been received within 24
hours.
7. Other Noncompliance
The permittee shall report all instances of noncompliance not reported under Part H. E. 5
and 6. of this permit at the time monitoring reports are submitted. The reports shall contain
the information listed in Part A. E. 6. of this permit.
Where the permittee becomes aware that it failed to submit any relevant facts in a permit
application, or submitted incorrect information in a permit application or in any report to the
Director, it shall promptly submitsuch facts or information.

Part 11
Page 14 of 14
9. Noncompliance. Notification
The pemrittee shall report by telephone to either the central office or the appropriate regional
office of the Division as soon as possible, but in no case more than 24 hours or on the next
working day following the occurrence. or first knowledge of the occurrence of. any of the
following:
a. Any occurrence at the water pollution control facility which results in the discharge of
significant amounts of wastes which are abnormal in quantity or characteristic, such as.
the dumping of the contents of a sludge digester, the known passage of a slug of
hazardous substance through the facility; or any other unusual circumstances.
b. Any process unit failure; due to known or unknown reasons, that render the facility
incapable of adequate wastewater treatment such as mechanical or electrical failures of
pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass
directly to receiving waters without treatment of all or any portion of the influent to
such station or facility.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 5 days following,first knowledge of the occurrence.
10. Availabilijof Reports
Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308
of the Federal Act, 33 USC 1.318, all reports prepared in accordance with the terms shall be
available for public inspection at the offices of the Division of Environmental Management.
As required by the Act, effluent data shall not be considered confidential. Knowingly
making any false statement on any such report may result in the imposition of criminal
penalties as provided for in NCGS 143-215.1(b)(2) or in Section 309 of the Federal Act.
11. Penalties for Falsification of Reports
The Clean Water Act provides that any person who knowingly makes any false statement,
representation, or certification in any record or other document submitted or required to be
maintained under this permit, including monitoring reports or reports of compliance or
noncompliance shall, upon conviction, be punished by'a fine of not more than $10,000 per
violation, or by imprisonment for not more than two years per violation, or by both.

PART III
OTHER REQUIREMENTS
A. Construction
No construction of wastewater treatment facilities or additions to add to the plant's treatment
capacity or to change the type of process utilized at the treatment plant shall be begun until Final
Plans and Specifications have been submitted to the Division of Environmental Management
and written approval and Authorization to Construct has been issued.
B . Groundwater Monitoring
The permittee shall, upon written notice from the Director of the Division of Environmental
Management, conduct groundwater monitoring as may be required to determine the compliance
of this NPDES permitted facility with the current groundwater standards.
C. Changes in Discharges of Toxic Substances
The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to
believe:
a. That any activity has occurred or will occur which would result in the discharge, on a
routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that
discharge will exceed the highest of the following "notification levels';
(1) One hundred micrograms per liter (100 ug/1);
(2) Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonithle; five hundred
micrograms per liter (500 ug/1) for 2.4-dinitrophenol and for
2-methyl4.6-dinitrophenol; and one milligram per liter (1 mg/1) for antimony;
(3) Five (5) times the maximum concentration value reported for that pollutant in the permit
application.
b. That any activity has occurred or will occur which would result in any discharge, on "a
non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if
that discharge will exceed the highest of the following "notification levels";
(1) Five hundred micrograms per liter (500 ug/1);
(2) One milligram per liter (1 mg/1) for antimony;
(3) Ten (10) times the maximum concentration value reported for that pollutant in the permit
application.

Permit No. NC0005282
D. Disposal Alternatives
The Permittee shall continually evaluate allwastewater disposal alternatives and pursue the most
environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in
substantial non-compliance with the terms and conditions of the NPDES permit or governing rules,
regulations, or laws, the permittee shall submit a report in such form and detail as required by the
Division evaluating these alternatives and a plan of action within sixty (60) days of notification by
the Division.
E. Biocide Condition
The permittee shall not use any biocides except those approved in conjunction with the permit
application. The permittee shall notify the Director in writing not later than ninety (90) days prior
to instituting use of any additional . biocide used in cooling systems which may be toxic to aquatic
life other than those previously reported to the Division of Environmental Management. Such
notification shall include completion of Biocide Woiksheet Form 101 and a map locating the
discharge point and receiving stream.

PART IV
ANNUAL ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS
A. The permittee must pay the annual administering and compliance monitoring fee within 30
(thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in
accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to
revoke the permit

N- C. DEPT. OF NATURAL
RESOURCES AND
,COMMUNITY DEVELOPMENT
MAY 1 1 1992
DIVISION OF ENVIRONMONTAL MANAGEMENT
State of North Carolina MOORESVIUE REGITIAIL OFFICE
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North,Carolina 27611
James G. Martin, Governor
William W. Cobey, Jr., Secretary
May 6, 1992
Mr. Randy Wyatt
John Boyle and Company, Inc.
P. O. Box 791
Statesville, NC 28677
George T. Everett, Ph. D.
Director
Subject: NPDES DRAFT Permit modification
NPDES Permit No. NC0005282
Iredell County
Dear Mr. Wyatt:
On April 27, 1992, the Division of Environmental Management sent to you a draft copy
of the proposed permit renewal. A review of the permit file has indicated that an error was
inadvertently made in the draft. Accordingly, we are forwarding herewith modification to . the
subject draft permit to correct the error. This modification is as follows: The stormwater condition
listed as item two (2) on the SUPPLEMENT TO PERMIT COVER SHEET page has been deleted.
The requirements for permitting stormwater discharge into the existing facility will be covered in
the stormwater permit that you must obtain in order to be covered for that type of discharge.
Please find enclosed an amended draft permit with the corrected SUPPLEMENT page.
The old pages should be discarded. If you have any questions concerning this modification, please
contact Mrs. Susan Robson at telephone number 919/733-5083.
cc. Shoo sville Regional Office
Central Files
Pollution Prevention Pays.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

Permit No. NC0005282
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT N' C. DEPT- OF (NATURAL
RESOUItCE5 AND
PERMIT COMMUNITY DEVEL0jvr E,?1 i
TO DISCHARGE WASTEWATER UNDER THE MAY 1 1 1992
NATIONAL'POLLUTANT DISCHARGE ELIMINATION S15WA,
VIRONJUPdiAl 6fA1d1GE�dEI1i
L900RESVILLLE REGIONAL OFFICE
In compliance with the provision of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
John Boyle and Company, Inc.
is hereby authorized.to discharge wastewater from a facility located at
a site on
US Highway 70 East
Statesville
Iredell County
to receiving waters designated as an unnamed tributary to Fourth Creek in the Yadkin -Pee Dee River
Basin
in accordance with effluent limitations, monitoring requirements, and other conditions set forth in
Parts I, H, and III hereof.
This permit shall become effective
This permit and the authorization to discharge shall expire at midnight on July 31, 1994
Signed this day
George T. Everett, Director
Division of Environmental Management
By Authority of the Environmental Management Commission

Permit No. NC0005282
SUPPLEMENT TO PERMIT COVER SHEET
John Boyle and Company, Inc.
is hereby authorized to:
1. Continue to discharge boiler blowdown and non -contact cooling water from the facility located
at a site on, US Highway 70 East, Statesville, Iredell County (See Part III of this Permit), and
2. Discharge from said treatment works at the location specified on the attached map into an ,
unnamed tributary to Fourth Creek which is classified Class C waters in the Yadkin -Pee Dee
River Basin.

p Part III
Permit No. NC0005282
D. -Disposal Alternatives
The Permittee shall continually evaluate all wastewater disposal alternatives and pursue the most
environmentally sound alternative of the reasonably cost effective alternatives. -If the facility is in
substantial non-compliance with the terms and conditions of the NPDES permit or governing rules,
regulations, or laws, the permittee shall submit a report in such form and detail as required by the
Division evaluating these alternatives and a plan of action within sixty (60) days of notification by
the Division. .
E. Biocide Condition
The permittee shall not use any biocides except those approved in conjunction with the permit
application. The permittee shall notify the Director in writing not later than ninety (90) days prior
to instituting use of any 'additional biocide used in cooling systems which may be toxic to aquatic
life other than those previously reported to the Division of Environmental Management. Such
notification shall include completion of Biocide Worksheet Form 101 and a map locating the
discharge point and receiving stream.

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,-.
A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL
During the period beginning Permit No. NC0005282
ginnin on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from
.outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below:
Effluent Characterlstics
LbsLday
Discharge LimftAti�►,Q
Monitoring Reautr`
Units (speclfvl
MO--� Dally Max Measurement Sample *S`
Flow Mon. _ AY-9. 1?aIl_ v Max. Frequency Type L°c-
Temperature
Total Residual Chlorine***
i
Monthly Instantaneous E
Monthly Grab E, U, D
Monthly Grab E
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WAT
ER.
* Sample Locations: E - Effluent, U - Upstream, D - Downstream
** The temperature of the effluent shall be such as not to cause an increase in the temperature of the receivin stream of m
no case cause the ambient water temperature to exceed 32°C. g ore than 2.8°C and in
***.Monitoring requirements only apply if chlorine is added to the cooling water. .
The permittee shall obtain authorization from the Division of Environmental -Management or t
Part III of this Permit), g prior o utilizing any biocide in the cooling water (See
The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored ored monthly at the effluent by grab
There shall be no discharge of floating solids or visible foam in other than trace amounts.

yp n o�
aw,
State of North Carolina
Department of Environment, Health, and Natural Resources
Mooresville Regional Office
James G. Martin, Governor Albert F. Hilton, Regional Manager
William W. Cobey, Jr., Secretary
DIVISION OF ENVIRONMENTAL MANAGEMENT
June 30, 1992
Mr. Ra'ndy Wyatt
John Boyle & Company, Inc.
Post Office Box 791
Statesville, North Carolina 28677
Subject: NPDES Permit No. NC0005282
John Boyle & Company, Inc.
Iredell County, NC
Dear Mr. Wyatt:
Our records indicate that NPDES Permit No. NC0005282 was
issued on June 30, 1992 for the discharge of wastewater to the
surface waters of the State from your facility. The purpose of
this letter is to advise you of the importance of the Permit and
the liabilities in the event of failure to comply with the terms`
and conditions of the Permit. If you have-not already done so,
it is suggested that you thoroughly read the Permit. Of
particular importance is Page 4.
Page 4 sets -forth the effluent limitations and monitoring
requirements for your discharge(s). Your discharge(s) must not
exceed any of the limitations set forth. The section headed
"Monitoring Requirements" describes the measurement frequencies,
sample types. and sampling locations.- Upon commencement of your
discharge (or operation), you must initiate the required
monitoring. The monitoring results must be entered on the
reporting forms furnished to you by this Agency. If you have not
received these forms, they should be arriving shortly. If you
fail to receive the forms, please contact this Office as quickly
as possible. I have enclosed a sample of the "Effluent"
reporting form (DEM Form MR-1), plus instructions for completing
the form. It is imperative that all applicable parts be
completed, and the original'and one copy be submitted as
required.
The.remaining Parts of the Permit set forth definitions,
general conditions and special conditions applicable to the
operation of wastewater treatment facilities and/or discharge(s).
The conditions include special reporting requirements in the
P.O. Box 950, 919 North Main Street Mooresville, N.C. 28115-0950 • Telephone [phone] • FAX [phone]o4o
An Equal Opportunity Affirmative Action Employer

Mr. Randy Wyatt
Page Two
June 30, 1992
event of noncompliance, bypasses, treatment unit/process
failures, etc. Also addressed are requirements for a certified
wastewater treatment plant operator if you are operating
wastewater treatment facilities. Any changes in operation of
wastewater treatment facilities, quantity and type of wastewater
being treated or discharged, expansions and/or upgrading of
wastewater treatment facilities must be permitted or approved by
this Agency.
Failure to comply with the terms and conditions of an NPDES
Permit subjects the Permittee to enforcement action pursuant to
Section 143-215.6 of the North Carolina General Statutes. A
civil penalty of up to $10,000 per violation plus criminal
penalties may be assessed for such violations. If you find at
Any time that you are unable to comply with the terms and
conditions of the Permit, you should contact this office
immediately. A Consent order may be necessary while pursuing
action to obtain compliance.
As a final note, an NPDES Permit is normally issued for a
five-year period. Permits are not automatically renewed.
Renewal requests must be submitted to this Agency no later than
180 days prior to expiration. Please make note of the expiration
date of your Permit. This date is set forth on Page 1 of the
Permit. Also note that NPDES Permits are.not transferable. If
you, as the Permittee, cease to need this Permit, then you should
request that the Permit be rescinded.
As mentioned previously, the purpose of this letter is to
advise you of the importance of your NPDES Permit. Please read
the Permit and contact this office at 704/663-1699 in Mooresville
if you have any questions or need clarification. We look forward
to providing any assistance.
Sincerely,
Q'
D. Rex Gleason, P. E.
Water Quality Regional Supervisor
Enclosure
DRG:ssl

Permit No. NC0005282
A
I
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
- PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
John Boyle and Company, Inc.
is hereby authorized to discharge wastewater from a facility located at
a site on
US Highway 70 East
Statesville
Iredell County
to receiving waters designated as an unnamed tributary to Fourth Creek in the Yadkin -Pee Dee River
Basin
in accordance with effluent limitations, monitoring requirements, and other conditions set fo:-th in
Parts I, If, and III hereof.
This permit shall become effective
This permit and the authorization to discharge shall expire at midnight on July 31, 1994
Signed this day
LL G =►!T. OP NAT
RESOURCES AND
fDOMMUNITY DEVELOPMENT
APR 2 9 1992 ' . p
VISION OF ENVIRON'!'LU J �,� e T. Everett, Director
MOORESVILLE REGIONAL Oitision of Environmental Management
By Authority of the Environmental Management Commission

Permit No. NC0005282
SUPPLEMENT TO PERMIT COVER SHEET
John Boyle and Company, Inc.
is hereby authorized to:
1. Continue to discharge boiler blowdown and non -contact cooling water from the facility located
located at a site on, US Highway 70 East, Statesville, Iredell County (See Part III of this Permit),
and
2. After receiving an Authorization to Construct from the Division of Environmental Management,
combine stormwater discharges with the current effluent, and
3. Discharge from said treatment works at the location specified on the attached map into an unnamed
tributary to Fourth Creek which is classified Class C waters in the Yadkin -Pee Dee River Basin.

Permit No. NC0005282
D. Disposal Alternatives
The Permittee shall continually evaluate all wastewater disposal alternatives and pursue the most
environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in
substantial non-compliance with the terms and conditions of the NPDES permit or governing rules,
regulations, or laws, the permittee shall submit a report in such form and detail as required by the
Division evaluating these alternatives and a plan of action within sixty (60) days of notification by
the Division.
E. Biocide Condition
The permittee shall not use any biocides except those _approved in conjunction with the permit
application. The permittee shall notify the Director in writing not later than ninety (90) days prior .
to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic
life other than those previously reported to the Division of Environmental Management. Such
notification shall include completion of Biocide Worksheet Form 101 and a map locating the
discharge point and receiving stream.

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A. ( ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL
Permit No. NC0005282
During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from
outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as. specified below:
Effluent Characteristics
Flow
Temperature
Total Residual Chlorine***
Discharge Limitations
Lbs/day. Units (specify)
Mon. Avg. Dally Max Mon. Avg, Dolly Max.
r r
• r
Monitoring Requirements
Measurement Sample *Samale
Frequency TVDe location
Monthly Instantaneous E
Monthly Grab E, U, D
Monthly Grab E
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER.
* Sample Locations: E - Effluent, U - Upstream, D - Downstream
** The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8°C and in
no case cause the ambient water temperature to exceed 32°C.
*** Monitoring requirements only apply if chlorine is added to the cooling water.
The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See
Part III of this Permit).
The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored monthly at the effluent by grab
sample.
There shall be no discharge of floating solids or visible foam in other than trace amounts.

Date: July 23, 1987
NPDES STAFF REPORT AND RECOMMENDATIONS
County: Iredell
NPDES Permit No. NC 0005282
PART I - GENERAL INFORMATION
1. Facility and Address: John Boyle and Company, Inc.
Post Office Box 791
Statesville, North Carolina 28677
2. Date of Investigation: July 16, 1987
3. Report Prepared By: J. Thurman Horne, P. E.
4. Person Contacted and Telephone Number: Mr. Tom Gilley;
704/872-6303
5. Directions to Site: From the intersection of I-77 and
Highway 70, travel east on Highway 70 approximately 1.2
mile. The Company is on the left (north) side of Highway
70.
6. Discharge Point - Latitude: 350 46' 05"
Longitude: 80° 50' 45"
Attach a USGS Map Extract and indicate treatment plant site
and discharge point on map.
USGS Quad No.': D 15 NE
7. Size (land available for expansion and upgrading): The
existing site encompasses approximately 5 acres. There is
adequate land available for future'construction of
treatment facilities, if necessary.
8. - Topography (relationship to flood plain included): The
terrain is relatively flat with slopes generally less than
5%.. The existing site appears to be well removed from any
potential flood plain.
9. Location of Nearest Dwelling: None within 500 feet.
10. Receiving Stream or Affected Surface Waters: An unnamed
tributary to Fourth Creek
a. Classification: C
b. River Basin and Subbasin No.: 03-07-06

Page Two
C. Describe receiving stream features and pertinent
downstream uses: The receiving stream passes through
a golf course located approximately 1.5 mile
downstream. The City of Statesville's Fourth Creek
Wastewater Treatment Plant discharges into the stream
approximately 4 miles downstream of,John Boyle's
discharge.:
PART II - DESCRIPTION OF DISCHARGE AND .TREATMENT WORKS
1. Type of wastewater: 0% Domestic
100% Industrial
a. Volume of Wastewater: .01 MGD
b. Types and quantities of industrial wastewater:
(1) Approximately 9,.900 gpd of non -contact cooling
water
(2) Approximately 25 gpd of boiler blowdown water
C. Prevalent toxic constituents in wastewater: None.
The applicant has provided a letter stating that they
use no chemical additives (copy attached).
d. Pretreatment Program (POTWs only)`: N/A
2. Production Rates (industrial discharges only) in Pounds:
N/A
3. Description of Industrial Process (for industries only) and
Applicable CFR Part and Subpart: N/A
4. Type of Treatment (specify whether proposed or existing):
There are no existing or proposed treatment facilities.
The non -contact cooling water and the boiler blowdown water
is combined prior to discharge so there is only_one outlet.
5. ' Sludge Handling and Disposal Scheme: N/A
6. Treatment Plant Classification:. None
7. SIC Code(s): 2261 2262
Wastewater Code(-s): 14 16
PART III - OTHER PERTINENT,INFORMATION
1. Is this facility being constructed with Construction Grants
Funds (municipals only)? N/A
2. Special monitoring requests: None
3.. Additional effluent limits requests: None
4. Other: None

Page Three
PART IV - EVALUATION AND RECOMMENDATIONS
It is recommended that the Permit be renewed for the
continued discharge of non -contact cooling water and boiler
blowdown water.
Note: At one time this Permit authorized the discharge
of process wastewater through a.second permitted
outlet. This outlet was eliminated several years
ago by connection to the City of Statesville
sewer system.

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Pt.,d lint md,cates areas In 'which only landmark buildings are Shown j1M GRID AND 1969 MAGNETIC NORTH
DECLINATION AT CENTER OF SHEET
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State of North Carolina
Department of Natural Resources and Community Development
Division of Environmental Management c DEp1
EE nrl, off`' 1VA71
512 North Salisbury Street • Raleigh, North 15%$9VEs `L
James G. Martin, Governor �
- r
� OE.�R. Paul Wilms
S. Thomas Rhodes, Secretary --� UAQ- 2 � f Director
N1
v4csl�� a�6C Q,� C(-1e-4ncaA( 6KC.
-5 "Ti--Sy 6 7—fib[!,, 9 7-
Dear C'(A
1
This is to
acknowledge
Application
Engineering
Request for
Application
Other fr'„1F
DIYISIag pp
100 6yalEE RfGfprac
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Subject: NPDES PermitQFMgplication
NPDj`ES Permit/
No. NC00 & ?_?2-
Rd C7 f�81%i d� . d4 1 f.:z.A /�T C.6,,44 LPr, A rw . 6r 69 ti-.
✓ 1 County
receipt of the following documents on
Form,
C,12- 1?7
t I
Proposal (for proposed control facilities),
permit renewal,
Processing Fee of $ 25,100 ,
The items checked below are needed before review can begin:
Application form (Copy enclosed),
Engineering Proposal See Attachment),
Application Processing Fee of $ ,
Other
If the application is not made complete within thirty 30 days, it will
be returned to you and may be resubmitted when complete.
This application has been assigned to �;�,A4� P
(919/733-5083) of our Permits Unit for review. You will be adivised of
any comments recommendations, questions or other information necessary
for the review of the application.
I am, by copy of this letter, requesting that our Regional Office
Supervisor prepare a staff report and recommendations regarding this
discharge. If you have any questions regarding this application, please
contact the review person listed above.
f i'ncerely,
Ll
�._
Arthur Moube'rry, P.E.
CC:
OVA
s�f
I4.CA, IiL�� r
1� Supervisor, Permits and Engineering
A41
1
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

ESTABLISHED 1860
SALISBURY ROAD P.O. BOX 791 STATESVILLE, N.C. 28677 [phone]
June 23, 1987 c+�
Mr. Arthur Mouberry
Division of Environmental Management
PO BOX 27687
Raleigh, NC 27611
Dear Mr. Mouberry:
Pursuant to our conversation of Tuesday, June 23rd., I would like
to request a renewal of Discharge Permit #NC 0005282 for John
Boyle & Co., Inc. While we no longer are in need of the 001 portion
of our current permit, we are still actively discharging 002 (non
contact cooling water) from our facility.
This request for renewal should superseed any previous correspondence
pertaining to the renewal of our permit #NC 0005282. A $25.00 fee
for renewal is enclosed.
Thank you for your cooperation in this matter.
Sincerely,
Tom Gilley
TG/j1
0(o
Since 1860
INDUSTRIAL • LAMINATED MARINE • OUTDOOR FABRICS / ELMSFORD • ST. LOUIS • PITTSBURGH • LAKE PARK • HOUSTON • PENNSAUKEN

fi
JOHN BOYLE AND COMPANY, INCORPORATED
ESTABLISHED 1BG0
SALISBURY ROAD P.O. BOX 791 • STATESVILLE, N.C. 28677 • [phone]
July 7, 1987
North Carolina Department of Natural
Resources & Ccamunity Develognent
P.O. Box 27687
Raleigh, NC 27611-7687
ATI'N: Pair. Samuel Y. Bridges
Dear Mr. Bridges:
I
'JUL 9 1987
fERIHiT$ & EI�GI�fEfRIN
G
In response to your request for information (see attached letter),
there are no additives used in the cooling water or boiler blow"
down water we release on our current NPDES Permit.
If additional information is required, please let me know.
Sincerely,
Tom Gilley
TG/tp
,}gLylS16N of EN�1ROyhlERTAE .
. u L h100IlES4ll6E
REoION�L r#�Z
Since 1860
INDUSTRIAL • LAMINATED • MARINE - OUi00()H F ABRICS 1 ELNISPORD • ST. LOUIS PITTSBURGH LAKE PARK • HOUSTON • PENNSAUKEN

I
r
d St SG\7E a
'�CwEsvi,
State `of' 'North Carolina
Department of Natural Resources and Community Development
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor October 1, 1987 R. Paul Wilms
S. Thomas Rhodes, Secretary CERTIFIED MAIL Director
RETURN RECEIPT REQUESTED
Mr. Tom Gilley
John Boyle & Company, Inc.
PO Bog 791
Statesville, NC 28677
Dear Mr. Gilley:
Subject: Permit No. NC0005282
John Boyle & Company
Iredell County
In accordance with your application for discharge permit received on
June 26, 1987, we are forwarding herewith the subject State - NPDES permit.
This permit is issued pursuant to the requirements of North Carolina General
Statute 143-215.1 and the Memorandum of Agreement between North Carolina and
the US Environmental Protection Agency dated December 6, 1983.
If any parts, measurement frequencies or sampling requirements
contained in this permit are unacceptable to you, you may request a waiver
or modification pursuant to Regulation 15 NCAC 2B .0508(b) by written
request to the Director identifying the specific issues to be contended.
Unless such request is made within 30 days following receipt of this permit,
this permit shall be final and binding. Should your request be denied, you
will have the right to request an adjudicatory hearing.
Please take notice that this permit is not transferable. Part II, B.2.
addresses the requirements to be followed in case of change in ownership or
control of this discharge.
This permit does not affect the legal requirement to obtain other
permits which may be required by the Division of Environmental Management or
permits required by the Division of Land Resources, Coastal Area Management
Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Mr.'
Dale Overcash, at telephone number 919/733-5083.
Sincerely,
ORIGINAL SIGNED BY
ARTHURNOUBERRu
FOR R. Paul Wilms
cc: Mr. Jim Patrick, EPA
Moore-s-v i-1-1.e—Re.g i o n.a.1- .S-u-p-e:rv- s-o.r
Pollution Prevention Pays
P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

Permit No. NC0005282
STATE OF NORTH CAROLINA
DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT
DIVISION OF ENVIRONMENTAL MANAGEMENT
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provisions of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina
Environmental Management Commission, and the Federal Water Pollution Control Act, as
amended,
JOHN BOYLE & COMPANY, INCORPORATED
is hereby authorized to discharge wastewater from a facility located at
U.S. Highway 70
Statesville
Iredell County
to receiving waters designated as an unnamed tributary to Fourth Creek in the
Yadkin -Pee Dee River Basin
in accordance with effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, II, and III hereof.
This permit shall become effective October 1, 1987
This permit and the authorization to discharge shall expire at midnight on
September 30, 1992
Signed this day of October 1, 1987
()RIGINAL SIG1\1EQ f` `"
MOUBERKY
F4�R R. Paul Wilms, Director
Division of Environmental Management
By Authority of the.Environmental Management Commission

Permit No. NC0005282
SUPPLEMENT TO PERMIT COVER SHEET
John Boyle & Company, Incorporated
is hereby authorized to:
1. Continue to discharge boiler blowdown and non -contact cooling
water (002) from the facility located at U.S. Highway 70 in
Statesville (See Part III of this Permit); and
2. Discharge from said treatment works into an unnamed tributary to
Fourth Creek which is classified Class "C" waters in the Yadkin -
Pee Dee River Basin.

A. EFFLUENT LIMITATION AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration,
the permittee is authorized to discharge from outfall(s) serial number(a) 002.
Such discharges shall be limited and monitored by the permittee as specified below:
Effluent Characteristics Discharge Limitations
kg/day (lbs/day) Other Units (Specify)
Daily Avg. Daily Max. Daily Avg. Daily Max.
Flow
Monitoring Requirements
Measurement Sample *Sample
Frequency Type Location
..Monthly Instantaneous E ..
Temperature ** ** Monthly Grab E,U,D
Residual Chlorine *** *** Monthly Grab E
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER
*Sample locations: E — Effluent, U — Upstream, D — Downstream
**The temperature of the effluent shall be such as not to cause an increase in the temperature of the
receiving stream of more than"2.0oC and in no case cause the ambient water temperature to exceed 32or.
***Monitoring requirements only apply if chlorine is added to the cooling'water.
The permittee shall obtain authorization from the Division of Environmental Management prior
to utilizing any biocide in the cooling water (See Part III of this Permit).
The pll shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be zI-d'
monitored monthly at the effluent by grab samples nfDr
o 0
There shall be no discharge of floating solids or visible foam in other than trace amounts. o n�
CD
u, oN
W '
N

Part I
Permit No. NC
B. SCHEDULE OF COMPLIANCE
1. The permittee shall achieve compliance with the effluent
limitations specified for discharges in accordance with the
folllowing schedule:
2. No later than 14 calendar days following a date identified in
the above schedule of compliance, the permittee shall submit
either a report of progress or, in the case of specific actions
being required by identified dates, a written notice of
compliance or noncompliance. In the latter case, the notice
shall include the cause of noncompliance, any remedial actions
taken, and the probability of meeting the next scheduled
requirement.
14

C. MONITORING AND REPORTING
1. Representative Sampling
Samples collected and measurements taken
shall be characteristic of the volume
permitted discharge. Samples collected
than daily shall be taken on a day
characteristic of the discharge over the
the sample represents.
2. Reporting
as required herein
and nature of the
at a frequency less
and time that is
entire period which
Monitoring results obtained during the previous month(s)
shall be summarized for each month and reported on a monthly
Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1,
2, 3,) or alternative forms approved by the Director; DEM,
postmarked no later than the 30th day following the
completed reporting period.
The first DMR is due on the last day of the month following
the issuance of the permit or in the case of a new facility,
on the last day of the month following the commencement of
discharge. Duplicate signed copies of these, and all other
reports required herein, shall be submitted to the following
address:
Division of Environmental Management
Pater Quality Section
ATTN:, Central Files
Post Office Box 27687
Raleigh, NC 27611
3. Definitions
a. Act or "the Act": The Federal Water Pollution Control
Act, also know as the Clean Water Act, as amended,'33 U.S.C.
1251, et. seq.
b. The "daily average" discharge means the total discharge
by weight during a calendar month divided by the number of
days in the month that the production or commercial facility
was operating. Where less than daily sampling is required by
this permit, the daily average discharge shall be determined
by the summation of all the measured daily discharges by
weight divided by the number of days sampled during the
calendar month when the measurements were made.
C. The "daily maximum" discharge means the total discharge
by weight during any calendar day.
I 5

d. DEM or Division: means the Division of Environmental
Management, Department of Natural Resources and Community
Development.
e. EMC: used herein means the North Carolina Environmental
Management Commission.
f. Flow, M3/day (MGD): The flow limit expressed in this
permit is the 24 hour average flow, averaged monthly. It is
determined as the arithmetic mean of the total daily flows
recorded during the calendar month.
g. Arithmetic Mean: The arithmetic mean of any set of
values is the summation of the individual values divided by
the number of individual values.
h. Geometric Mean: The geometric mean of any set of values
is the Nth root of the product of the individual values
where N is equal to the number of individual values. The
geometric mean is equivalent to the antilog of the
arithmetic mean of the logarithms of the individual values.
For purposes of calculating the geometric mean, values of
zero (0) shall be considered to be one (1).
i. Composite Sample: These samples consist of grab samples
collected at equal intervals and combined proportional to
flow, a sample continuously collected proportionally to
flow, or equal volumes taken at varying time intervals. If a
composite sample is obtained from grab samples, the
following requirements apply. The intervals between influent
grab samples shall be no greater than hourly. Intervals
between effluent grab samples shall be no greater than
hourly except where the detention time of the wastewater in
the facility is greater than 24 hours, in which case, the
interval between grab samples shall be no greater in number
of hours than the detention time in number of days;
provided, however, in no case may the time between effluent
grab samples be greater than six hours nor the number of
grab samples less than four during any discharge period of
24 hours or less.
j. Grab Sample: Grab samples are individual samples
collected over a period of time not exceeding 15 minutes;
the grab sample can be taken manually.
I 6

4. Test Procedures
Test procedures for the analysis of pollutants shall conform
to the EMC regulations published pursuant to N.C.G.S.
143-215.63 et seq, the Water and Air Quality Reporting Act,
and to regulations published pursuant to Section 304(g), 33
USC 1314, of the Federal Water Pollution Control Act, As
Amended, and Regulation 40 CFR 136.
5. Recording Results
For each measurement or sample taken pursuant to the
requirements of this permit, the permittee shall record .the
following information:
a. The exact place, date, and time of sampling;
b. The dates the analyses were performed; and
c. The person(s) who performed the analyses.
6. Additional Monitoring by Permittee
If the permittee monitors any pollutant at the location(s)
designated herein more frequently than required by this
permit, using approved analytical methods as specified
above, the results of such monitoring shall be included in
the calculation and reporting of the values is required in
the DMR. Such increased frequency shall also be indicated.
The DEM may -require more frequent monitoring or the
monitoring of other pollutants not required in this -permit
by written notification.
7. Records Retention
All records and information resulting from the monitoring
activities required by this Permit including all records of
analyses performed and calibration and maintenance of
instrumentation and recordings from continuous monitoring
instrumentation shall be retained for a minimum of three (3)
years. This period of retention shall be extended during the
course of any unresolved litigation or if requested by the
Division of Environmental Management or the Regional
Administrator of the Environmental Protection Agency.
17

PART II GENERAL CONDITIONS
A. MANAGEMENT REQUIREMENTS
1. Change in Discharge
All discharges authorized herein shall be consistent with
the terms and conditions of this permit. The discharge of
any pollutant identified in this permit more frequently than
or at a.level in excess of that authorized shall constitute
aviolation of the permit. Any anticipated facility
expansions, production increases, or process modifications
which will result in new, different, or increased discharges
of pollutants must be -reported by submission of a new NPDES
application or, if such changes will not violate the
effluent limitations specified in this permit, by notice to
the DEM of such changes. Following such notice, the permit
may be modified to specify and limit any pollutants not
previously limited.
2. Noncompliance Notification
The permittee shall report by telephone to either the
central office or appropriate regional office of the
division as soon as possible but in no case more than 24
hours or on the next working day following the occurrence or
first knowledge of the occurrence of any of the following:
a. Any occurrence at the water pollution control
facility which results in the discharge of significant
amounts of wastes which are abnormal in quantity or
characteristic, such as the dumping of the contents of a
sludge digester, the known passage of a slug of
hazardous substance through the facility or any other
unusual circumstances.
b. Any process unit failure, due to known or unknown
reasons, that render the facility incapable of adequate
wastewater treatment, such as mechanical or electrical
failures of pumps, aerators, compressors, etc.
c. Any failure of a pumping station, sewer line, or
treatment facility resulting in a by -pass -directly to
receiving waters without treatment of all or any portion
of the influent to such station or facility.
d. Any time that self -monitoring information indicates
that the facility has gone out of compliance with its
NPDES permit limitations.
I 8

Persons reporting such
file a written report
following first knowledge
3. Facilities Operation
occurrences by telephone shall also
in letter form within 15 days
of the occurrence.
The permittee shall at all times maintain in good working
order and operate as efficiently as possible all treatment
or control facilities or systems installed or used by the
permittee to achieve compliance with the terms and
conditions of this permit.
4. Adverse Impact
The permittee shall take all reasonable steps to minimize
any adverse impact to navigable waters resulting from
noncompliance with any effluent limitations specified in
this permit, including such accelerated or additional
monitoring as necessary to determine the nature and impact
of the noncomplying discharge.
5. Bypassing
Any diversion from or bypass of facilities is prohibited,
except (i) where unavoidable to prevent loss of life or
severe property damage, or (ii) where excessive storm
drainage or runoff would damage any facilities necessary for
compliance with the effluent limitations and prohibitions of
this permit. All permittees who have such sewer bypasses or
overflows of this discharge shall submit, not later than six
months from the date of issuance of this permit, detailed
data or engineering estimates which identify:
a. The location of each sewer system bypass or overflow;
b. The frequency, duration and quantity of flow from
each sewer system bypass or overflow.
The permittee shall report by telephone to either the
central office or appropriate regional office of the
division as soon as possible but in no case more than 24
hours or on the next working day following the occurrence or
first knowledge of the occurrence of any diversion from or
bypass of facilities.
19

6. Removed Substances
Solids, sludges, filter backwash,
removed in the course of treatment or
shall be disposed of in accordance
in a manner such as to prevent
materials from entering waters of
waters of the United States.
7. Power Failures
or other pollutants
control of wastewaters
with NCGS 143-215.1 and
any pollutant from such
the State or navigable
The permittee is responsible for maintaining adequate
safeguards to prevent the discharge of untreated or
inadequately treated wastes during electrical power failures
either by means of alternate power sources, standby
generators or retention of inadequately treated effluent.
8. Onshore or Offshore Construction
This permit does not authorize or approve the construction
of any onshore or offshore physical structures or facilities
or the undertaking of any work in any navigable waters.
B. RESPONSIBILITIES
1. Right of Entry
The permittee shall allow the Director of the Division of
Environmental Management, the Regional Administrator, and/or
their authorized representatives, upon the presentations of
credentials:
a. To enter upon the permittee°s premises where an
effluent source is located or in which any records are
required to be kept under the terms and conditions of
this permit; and
b. At reasonable times to have access to and copy any
records. required to be kept under the terms and
conditions of this permit; to inspect any monitoring
equipment or monitoring method required in this permit;
and to sample any discharge of pollutants.
I 10

2. Transfer of Ownership or Control
This permit is not transferable. In the event of any
change in name, control or ownership of facilities from
which the authorized discharge emanates or is contemplated,
the permittee shall notify the prospective owner or
controller by letter of the existence of this permit and of
the need to obtain a permit in the name of the prospective
owner. A copy of the letter shall be forwarded to the
Division of Environmental Management.
3. Availability of Reports
Except for data determined to be confidential under NCGS
143-215.3(a) (2) or Section 308 of the Federal Act, 33 USC
1318, all reports prepared- in accordance with the terms
shall be available for public inspection at the offices of
the Division of Environmental Management. As required by
the Act, effluent data shall not be considered
confidential. Knowingly making any false statement on any
such report may result in the imposition of criminal
penalties as provided for in NCGS 143-215.1(b) (2) or in
Section 309 of the Federal Act.
4. Permit Modification
After notice and opportunity for a hearing pursuant to NCGS
143-215.1(b) (2) and NCGS 143-215.1(e) respectively, this
permit may be modified, suspended, or revoked in whole or
in part during its term for cause including, but not
limited to, the followings
a. Violation of any terms or conditions of this permit;
b. Obtaining this permit by misrepresentation or
failure to disclose fully all relevant facts; or
c. A change in any condition that requires either a
temporary or permanent reduction or elimination of the
authorized discharge.
I 11

5. Toxic Pollutants
Notwithstanding Part II, B-4 above, if a toxic effluent
standard or prohibition (including any schedule of
compliance specified in such effluent standard or
prohibition) is established under Section 307(a) of the Act
for a toxic pollutant which is present in the discharge, if
such standard or prohibition is more stringent than any
limitation for such pollutant in this permit, this permit
shall be revised or modified in accordance with the toxic
effluent standard prohibition and the permittee so notified.
6. Civil and Criminal Liability
Except as provided in permit conditions on "Bypassing" (Part
II, A-5) and "Power Failures" (Part II, A-7), nothing in
this permit shall be construed to relieve the permittee from
any responsibilities, liabilities, or penalties for
noncompliance pursuant to NCGS 143-215.3,, 143-215.6 or
Section 309 of the Federal Act, 33 USC 1319. Furthermore,
the permittee is responsible for consequential damages, such
as fish kil1S, even though the responsibility for effective
compliance may be temporarily suspended.
7. Oil and Hazardous Substance Liability
Nothing in this permit shall be construed to preclude the
institution of any legal action or relieve the permittee
from any responsibilities, liabilities, or penalties to
which the permittee is or may be subject to under NCGS
143-215.75 et seq. or Section 311 of the Federal Act, 33 USC
1321. Furthermore, the permittee is responsible for
consequential damages, such as fish kills, even though the
responsibility for effective compliance may be temporarily
suspended.
8. Property Rights
The issuance of this permit does not convey any property
rights in either real or personal property, or any exclusive
privileges, nor does it authorize any injury to private
property or any invasion of personal rights, nor any
infringement of Federal, State or local laws or regulations.
I 12

31
9. Severability
The provisions of this permit are severable, and if any
provision of this permit to any circumstance is held
invalid, the application of such provision to other
circumstances, and the remainder of this permit shall not be
affected thereby.
10. Expiration of Permit
Permittee is not authorized to discharge after the
expiration date. In order to receive authorization to
discharge beyond the expiration date, the permittee shall
submit such information, forms, and fees as are required by
the agency authorized to issue permits no later than 180
days prior to the expiration date. Any discharge without a
permit after the expiration will subject the permittee to
enforcement procedures as provided in NCGS 143-215.6, and 33
USC 1251 et seq.
I 13

PART III OTHER REQUIREMENTS
A. Previous Permits
All previous State water quality permits issued to this
facility, whether for construction or operation or discharge,
are hereby revoked by issuance of this permit. The conditions,
requirements, terms, and provisions of this permit authorizing
discharge under the National Pollutant Discharge Elimination
System govern discharges from this facility.
B. Construction
No construction of wastewater treatment facilities or additions
thereto shall be begun until Final Plans and Specifications have
been submitted to the Division of Environmental Management and
written approval and Authorization to Construct has been issued.
C. Certified Operator
Pursuant to Chapter 90A of North Carolina General Statutes, the
permittee shall employ a certified wastewater treatment plant
operator in responsible charge of the wastewater treatment
facilities. Such operator must hold a certification of the grade
equivalent to or greater than the classification assigned to the
wastewater treatment facilities.
D. Groundwater Monitoring
The permittee shall, upon written notice from the Director of
the Division of Environmental Management, conduct groundwater
monitoring as may be required to determine the compliance of
this NPDES permitted facility with the current groundwater
standards.
E. Limitations Reopener
This permit shall be modified or alternatively, revoked and
reissued, to comply with any applicable effluent guideline or
water quality standard issued or approved under Sections
302 (b) (2) (c) , and (d) , 304 (b) (2) , and 307 (a) (2) of the Clean
Water Act, if the effluent guideline or water quality standard
so issued or approved:
1. contains different conditions or is otherwise more
stringent than any effluent limitation in the permit; or
2. controls any pollutant not limited in the permit.
I 14

Part III
Permit No. NC0005282
F. Toxicity Reopener
This permit shall be modified, or revoked and reissued to
incorporate toxicity limitations and monitoring requirements in the
event toxicity testing or other studies conducted on the effluent or
receiving stream indicate that detrimental effects may be expected
in the receiving stream as a result of this discharge.
G. The permittee shall not use any biocides except these approved in
conjunction with the permit application. The permittee shall notify
the Director in writing not later than ninety (90) days prior to
instituting use of any additional biocide used in cooling systems
which may be toxic to aquatic life other than those previously
reported to the Division of Environmental Management. Such
notification shall include completion of Biocide Worksheet Form 101
and a map locating the discharge point and receiving stream.

Permit No. NC0005282
STATE OF NORTH CAROLINA
DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT
DIVISION OF ENVIRONMENTAL MANAGEMENT
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provisions of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina
Environmental Management Commission, and the Federal. Water. Pol.l.iition Control. Act, as
amended,
JOHN BOYLE & COMPANY, TNCORPORATED
is hereby authorized to discharge wastewater from a. facility located at
U.S. Highway 70
Statesville
Iredell County
to receiving waters designated as an unnamed tributary to Fourth Creek in the
Yadkin -Pee Dee River Basin
in accordance with effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, II, and III hereof.
This permit shall become effective
This permit and the authorization to discharge shall. expire at midnight on
Signed this day of
Is
R. Paul Wilms, Director
Division of Environmental Management
By Authority of the Environmental Management Commission

Permit No. NC0005282
SUPPLEMENT TO PERMIT COVER SHEET
John Boyle & Company, Incorporated
Is hereby authorized to:
1. Continue to discharge boiler blowdown and non -contact cooling
water (002) from the facility located at U.S. Highway 70 in
Statesville (See Part III of this Permit); and
2.- Discharge from said treatment works into an unnamed tributary to
Fourth Creek which is classified Class "C" waters in the Yadkin -
Pee Dee River Basin.

A. EFFLUENT LIMITATION AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration,
the permittee is authorized to discharge from outfall(s) serial number(s) 002.
Such discharges shall be limited and monitored by the permittee as specified below:
affluent Characteristics
low
emperature
esidual Chlorine
Discharge Limitations Monitoring Requirements
kg/day (lbs/day) .Other Units (Specify) Measurement Sample *Sample
Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type Location
Monthly Instantaneous E
** ** Monthly Grab E,II,D
*** *** Monthly Grab E
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER
*Sample locations: E - Effluent, U - Upstream, D - Downstream
**The temperature of the effluent shall be such as not to cause an increase in the temperature of the
receiving stream of more, than.2.8°C and in no case cause the ambient water temperature to exceed.
**Monitoring requirements only apply if chlorine is added to the cooling water.
The permittee shall obtain authorization from the Division of Environmental Management prior
to utilizing any biocide in the cooling water (See dart III of this Permit).
The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be z b
monitored monthly at the effluent by grab samples (D 0.
There shall be no discharge of floating solids or visible foam in other than trace amounts.CD I
Lz
N O
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i

Part III
Permit No. NC0005282
F. Toxicity Reopener
This permit shall be modified, or revoked and reissued to
incorporate toxicity limitations and monitoring requirements in the
event toxicity testing or other studies conducted on the effluent or
receiving stream indicate that detrimental effects may be expected
in the receiving stream as a result of this discharge.
G. The permittee shall not use any'biocides except these approved in
conjunction with the permit application. The permittee shall notify
the Director in writing not later than ninety (90) days prior to
instituting use of any additional biocide used in cooling systems
which may be toxic to aquatic life other than those previously
reported to the Division of Environmental Management. Such
notification shall include completion of Biocide Worksheet Form 101
and a map locating the discharge point and receiving stream.

y _ ,
State of North Carolina
Department of Natural Resources and Community Development
Mooresville Regional Office
James G. Martin, Governor Albert F. Hilton, Regional Manager
S. Thomas Rhodes, Secretary
DIVISION OF ENVIRONMENTAL MANAGEMENT
October 9, 1987
Mr. Tom Gilley
John Boyle & Company, Inc. -
Post Office Box 791
Statesville, North Carolina 28677
Subject: NPDES Permit No. NC 0005282
John Boyle & Company
Iredell County, NC
Dear Mr. Gilley:
Our records indicate that NPDES Permit No. NC 0005282 was
issued on October 1, 1987 for the discharge of wastewater to the
surface waters of the State from your facility. The purpose of
this letter is to advise you of the importance of the Permit and
the liabilities in the event of failure to comply with the terms
and conditions of the Permit. If you have not already done so,
it is suggested that you thoroughly read the Permit. Of
particular importance is Page I3.
Page I3 sets forth the effluent limitations and monitoring
requirements for your discharge. Your discharge must not exceed
any of the limitations set forth. The section headed "Monitoring
Requirements" describes the measurement frequencies, sample types
and sampling locations. Upon commencement of your discharge (or
operation), you must initiate the required monitoring. The
monitoring results must be entered on the DMR forms furnished to
you by this Agency. If you have not received these forms, they
should be arriving shortly. If you fail to receive the form,
please contact this Office as quickly as possible. I have
enclosed a sample of the "Effluent" reporting form (DEM Form
MR-1), plus instructions for completing the form. It is
imperative that all applicable parts be competed, otherwise the
forms may be returned to you as incomplete. Failure to properly
complete the forms may also result in an automatic $300.00 fine.
The remaining Parts of the Permit (Parts II and III) set
forth definitions, general conditions and special conditions
applicable to the operation of wastewater treatment facilities
919 North Main Street, P.O. Box 950, Mooresville, N.C. 28115-0950 • Telephone [phone]
An Equal Opportunity Affirmative Action Employer

Mr. Tom Gilley
Page Two
October 9, 1987
and/or discharge(s). The conditions include special reporting
requirements in the event of noncompliance, bypasses, treatment
unit/process failures, etc. Also addressed are requirements for
a certified wastewater treatment plant operator if you are
operating wastewater treatment facilities. Any changes in
operation of wastewater treatment facilities, quantity and type
of wastewater being treated or discharged, expansions and/or
upgrading of wastewater treatment facilities must be permitted or
approved by this Agency.
Failure to comply with the terms and conditions of an NPDES
Permit subjects the Permittee to enforcement action pursuant to
Section 143-215.6 of the North Carolina General Statutes. A
civil penalty of up to $10,000 per day per violation plus
criminal penalties may be assessed for such violations.
As a final note, an NPDES Permit is normally issued for a
five-year period. Permits are not automatically renewed.
Renewal requests must be submitted to this Agency no later than
180 days prior to expiration. Please make note of the expiration
date of your Permit. This date is set forth on Page M-1 or I-1
of the Permit. Also note that NPDES Permits are not
transferable. If you, as the Permittee, cease to need this
Permit, through cessation of the discharge, then you should
request that the Permit be rescinded.
As mentioned previously, the purpose of this letter is to
advise you of the importance of your NPDES Permit. Please read
the Permit and contact this Office at 704/663-1699 in Mooresville
if you have any questions or need clarification. We look forward
to providing any assistance.
Sincerely,
D. Rex Gleason
Water Quality Regional Supervisor
Enclosure
DRG:se

v -e
A 'I
Forth Carolina Department of Natural
Resources &Community Development
James B. Hunt, Jr., Governor, Joseph W. Grimsley, Secretary
Opp IIA��`
DIVISION OF ENVIRONMENTAL QFh�iyYLIBLN'1'. January 3, 1983
Nis. Linda Mills `� l
John Bovle & Company
PO Box 672
�V151b� bF �6s 1
Statesville, NC 28677 a�"L+3��•
SUBJECT: Permit No. NC0005282
John Boyle & Company .
Ir•edell County
Dear Ms. Mills:
In accordance with your application for discharge Permit received
August 25, 1981, we are forwarding herewith the subject State-NPDES Permit.
This Permit is issued pursuant'to the requirements of North -Carolina General
Statute 143-215.1 and the Memorandum of Agreement between North Carolina and
the U.S. Environmental Protection Agency dated October 19, 1975.
If any parts, requirements, or limitations contained in this Permit are
unacceptable to you, you have the right to an adjudicatory hearing before a
hearing officer upon written demand to the Director within 30 days following
receipt of this Permit, identifying the specific issues to be contended.
Unless such demand is made, this Permit shall be final and binding.
Please take notice that this Permit is not transferable. Part II, B.2.
addresses the requirements to be followed in case of change in ownership or
control of this discharge.
This Permit dges not affect the legal requirement to obtain other Permits
which may be required by the Division of Environmental Management. If you have
any questions concerning this Permit, please contact Mr. David Adkins, telephone
919/733-5181.
Sincerely yours,
Originai Signed By
FORREST i;. WESTALL
FOR
Robert F. Helms
Director
cc: Mr. Jim Patrick, EPA
Tirgn+ TSCv��il41 Re�ri©nal fffic-e
400resville Regional Manager
An FquulOpportuniiy Ariinnutive Action £mpluycr

STATE OF NORTH CAROLINA
DEPARTMENT OF NATURAL RESOURCES 6 COMMUNITY DEVELOPMENT
DIVISION OF ENVIRONMENTAL MANAGEMENT
P E R M I T
To Discharge Wastewater Under the NATIONAL
POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provisions of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina
Environmental Management Commission, and the Federal Water Pollution Control Act, as
amended,
John Boyle & Company, Incorporated
is hereby authorized to discharge wastewater from a facility located at
US Highway 70
Statesville
Iredell County
to receiving waters designated an unnamed tributary to Fourth Creek in the Yadkin
River Basin
in accordance with effluent limitations, monitoring requirements, and other
conditic-- set --forth in Parts I, II, and III hereof-.
This permit shall become effective JAN 03 1983
This permit and the authorization to discharge shall expire at midnight
on D E C 3 i 1987
Signed this day of JAN 0 3 1983
Original Signed By
FORREST R. WESTALL
FOR
Robert F. Helms, Director
Division of Environmental Management
By Authority of the Environmental
Management Commission

Permit No. NC0005202
SUPPLEMENT TO PERMIT COVER SHEET
John Boyle & Company, Incorporated
is hereby authorized to:
1. Enter into a contract for the construction of additional
wastewater treatment facilities as may be necessary to
comply with the final effluent limitations contained in
this Permit,
2. Continue to operate and maintain the existing wastewater
treatment facility (001) consisting of chemical pH adjustment
and two (2) parallel settling ponds and continue to discharge
boiler blowdown and non -contact cooling water (002) from the
facility located at US Highway 70 in Statesville (See Part
III of this Permit), and
3. Discharge from said treatment works into an unnamed tributary
to Fourth Creek which is classified Class "C" waters in the
Yadkin River Basin.

A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS = FINAL
During the period beginning on the effective date of the Permit and lastiirg until expiration, the
permittee is authorized to discharge from outfall(s) serial number(s). 001.
Such discharges shall be limited and monitored by the permi ttee as specified bel ow:
Effluent Characteristics Di schar4e Limitations Moni tori n Requ i rernent
Kg/day (lbs/day)Other Units (Specify) Measurement Sample * Samp'l
Daily Avg. Daily Max. Daily Avg. Daily Max. Frequency Type L o c a t i e n
Flow
0.0095 MGD Weekly
Instantaneous
BO D, 5 Day, 200C
65 mg/l, 130 mg/l Monthly
Grab
NH as N
j j Annually
Grab
TS�
23.41 (51.62)
46.82(103.24)
Quarterly
Grab
COD
78.92(174.0)
157.82(348.0)
Monthly
Grab
Phenols
0.13 (0.29)
0.26 (0.58)'
Monthly
Grab
Total Chromium
0.11 mg/l i 0.22 mg/l Monthly
Grab
Sulfide
0.26(0.58)
0.52 (1.16)
Monthly
Grab
*Sample Location: I=Influent, E=Effluent,,U=Upstream, D=Downstream
I
j
i
i
The pH shall not be less than 6.0 standard units nor greater than .9.0 standard units
and shall be monitoredmonthly at,I, E, U, D by grab sample.
There shall be no discharge of floating solids or visible foam in other'than trace amounts,
I or E
I,E,U,D
I,E
I,E
E , U , D
E
E.
0 '
CD t.
CD H
N F'
00 C"]
N

A, (2;), EF•FLUENT LIMITATIONS AND MONITORING REQUIREMENTS -FINAL
During the period beginning on the effective date of this Permit and lasting until expiration, the
permittee is authorized to discharge from out'fall(s) serial number (s).;002 (Cooling Water,& Boiler Blowdoa
Such discharges shall be limited and mon7itored by the permittee as specified below:
Effluent Characteristics scharq(L Linii tali o n s j Moni tori nc�Re_gL i rements
Kg/day (1bs/day) Other Units (Specify) Measurement Sample Sample
I Daily Avg. Daily Flax. Daily, Avg. Daily Max. Frequency ..Type Location
Flow `
Temperature 1
Monthly Grab E,U,D
� *; i � .
There shall be no chromium, zi-nc, or copper added to the 'cooling water.
*The temperature of the ffluent shall be such as not to cause an increase in the tempera urelof the receiving
stream of more than 2.8�C and in no case cause the stream wate temperature to:exceed 29 C.
**Sample Location: E=Effluent, U=Upstream, D=Downstream
i
t c -) rD ":
I i o
o -`
o
I Ln -
c o
The po shall not be less than 6.0 standard Miniis nor grleater than 9.0 standard unit
and shall be monitored monthly at E,!U, and D byigrab samples.
I I
There shall be no discharge of floating solids on visible foam in other than trace amounts.

Part I
Permit No: NC
B. SCHEDULE OF COMPLIANCE
1. The permittee shall achieve compliance with the effluent limitations
specified for discharges in accordance.'with the following 'schedule:
NOT APPLICABLE
2. No later than 14 calendar days following,a date identified in the above
schedule of compliance, the permittee shall submit either a report of
progress or, in the case of specific ,actions being required by identified
dates, a written notice of.compliance or noncompliance. In the latter
case, the.:notice shall include the cause of noncompliance, any remedial
actions taken, and the.probability of meeting the next scheduled requirement.
U A t T A

PART, I
Permit No. NC
Act used herein means the Federal Water Pollution Control Act, As amended.
DEM used herein means the Division of Environmental Management of the
Department of.Natural Resources and community Development
"EMC" used herein means the North Carolina Environmental Management
. Commission.
C. MONITORING AND REPORTING
1. Representative Sampling
Samples and measurements taken as required herein shall be representative
of the volume and nature of the monitored discharge.
2. Reporting
Monitoring results obtained during the previous month(s) shall be
summarized for each month and reported on a Monthly Monitoring Report
Form (DEM No. MR 1.0, 1.1, and 1®4) postmarked no.later than the 45th
day following the completed reporting period. The first report is due on
. The DEM may require reporting of additional monitoring
results .by written notification. Signed copies of these, and all other
reports required herein, shall be submitted 'to the following address:
Division of Environmental Management
Water Quality Section
Post Office Box 27687
Raleigh, North Carolina 27611
3. Defi.nitions
a. The "daily average" discharge means the total discharge by 'Weight
during a calendar month divided by the number of days in the month
that the production or commercial facility was operating. inhere less
than daily sampling is required by this permit, the daily average
discharge shall be determined by the summation of all.the<measured
daily discharges by weight divided by the number of days sampled
during the calendar month when the measurements were rude.
b. The "daily maximum" discharge means the total discharge by weight
during any calendar day.
4. Test Procedures
Test procedures for the analysis of pollutants shall conform to The EMC
regulations published pursuant to N. C. G. S. 143-215.63 et seq.. The
Water and Air Quality Reporting Act, Section 304(g), 13 USC 1314, of the.
Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136.
5. Recording Results
For each measurement or sample taken pursuant to the requirements of
this permi-t,.the permittee shall record the following information:
15

17:13NO
Permit No. NC
a. The exact place, date, and time of sampling;
b. The. dates the analyses were performed;
C. The person(s) who performed the analyses;
d. The analytical techniques or methods used; and
e. The results of all required analyses.
6. Additional Monitoring by Per.mittee
If the permittee monitors any pollutant at the location(s) designated
herein more frequently thanrequired by this permit, using approved
.analytical methods as.specified above, the results of such monitoring
shall- be included.in the calculation and reporting of the,values'required'
in the Monthly Monitoring Report Form (DEM MR 1.0, 1.1, 1.4)
Such increased monitoring frequency -shall -also be indicated. The DEM
may require more frequent monitoring or the monitoring of other pollu-
.tants not required in this permit by written notification.
7: Records Retention
All.records and information resulting from the monitoring activities
required by this permit including all records of analyses performed and
calibration and maintenance of instrumentation and recordings from
continuous monitoring instrumentation shall be retained by the permittee
for a minimum of three (3) years, or longer if requested by the State
Division of -Environmental Management or the Regional Administrator of
the Environmental Protection Agency.
I

• PART 11
Permit No.. NC
A. "'MANAGEMENT REQUIREMENTS
1. Change in Discharge
All discharges authorized herein shall be consistent with the terms and
conditions of this permit. -The discharge of any pollutant identified
inthis permit more frequently than or at a level in excess of that
authorized.shall constitute a violation of the permit Any anticipated
'facility expansions, production -increases, or process modifications which
will result in new, different, or increased discharges of pollutants must
-be reported by submission of a new NPDES application or; .if such changes
will not violate the effluent limitations specified in this permit,,by
notice to the DEM of such changes. Following such notice, the permit
may be modified to specify and limit any pollutants not previously limited.
2. Non compliance Notification
If, for any.reason, the permittee does not comply with or will be unable
to comply with,any effluent limitation specified in this permit, the per-
mittee.shall provide the Division of Environmental. Management with ,the
following information, in writing, within five (5) days of becoming aware.
of such condition:
a.- A description of the discharge and cause of noncompliance; and
b. The:peri.od of noncompliance, including exact dates and times; or,
if not corrected; the anticipated time.the noncompliance is expected
to,continue, and steps being taken to reduce, eliminate.and-prevent
recurrence of the noncomplying discharge.
3. Facilities.Operation
The permittee shall at all times maintain in good working order and
operate: as. e•Ffi ci ently as pos,si bl a all treatment or control -facilities.
or systems installed or used.by the permittee to achieve compliance with
the terms and conditions of this permit.
4. Adverse.Impart
The permittee-shall take'all reasonable steps to minimize any adverse
impact to navigable waters resulting from noncompliance.with any..effluent
limitations specified in this permit,,ihcluding .such accelerated or
additional monitoring as, necessary, to-de-termi he. the. nature _and impact of
the noncomplying discharge.
5. Bypassing
Any diversion from or bypass -of facilities necessary to. mairi.taIn'-compliance
with the -,terms and condfiti.ons of this permit -I s prohibited except (i.) where
M8&I7,

PART II
Permit No.'NC
unavoidable to prevent loss of life or severe property damage, or
(ii) where excessive storm drainage or runoff would damage any
facilities necessary for compliance with the effluent limitations
and prohibitions of this permit.- The permittee shall promptly,
notify -the Water Quality Section of DEM in writing of each such
diversion or bypass.
6. Removed Substances
Solids,sludges, filter backwash, or other pollutants removed in the
course _ of treatment or control of wastewaters shall be disposed of in
a manner such as to prevent any pollutant from such materials from
entering waters of the State or navigable, waters of the United States.
7. Power Failures
In order to maintain compliance with the effluent limitations and
prohibitions of_this permit, the permittee shall either:
a. In accordance with the Schedule of Compliance contained in Part I,
provide an alternative power source sufficient to operate the waste
-
water-Ontrol facilities,;
or,if such alternative power source is not in existence, and no date for
its implementation appears in Part I,
b. Halt, reduce or otherwise control production and/or all discharges
from wastewater control facilities upon the reduction, loss, or
..:..failure of the primary source of power to said wastewater control
facilities.
8: Onshore'or Offshore Construction
This permit does not authorize or approve the construction of any onshore
or offshore physical structures or facili-ties',or the undertaking of any
work An -any navigable waters.

PART I I .
Permit -No'. NC
B. RESPONSIBILITIES
1. Right of Entry
The permittee shall allowthe Director of the Division of Environmental
Management, the Regional Administrator, and/or their authorized.represen-
tatives, upon the presentations -of credentials:
a. The enter upon the permittee's premises where an effluent source, is
located or in which any -records are required to be kept under. the
terns and conditions of this permit; and
b. At reasonable times to have access to and copy any records required .
to be kept under the.terms-and conditions of this permit; to inspect
any monitoring equipment or monitoring method required in this permit;
and to sa.mpla any discharge of pollutants.
2. Transfer of Ownership or Control
This permit is not transferable. In the event of any change in. control
or ownership of 1arilities .from which the authorized -discharge emanates
orris contemp,l+ated, the permittee shall notify the prospective owner or
controller by letter c+f-the..existence of this permit and of the need to
obtain...a pe m'It".in. the name of the prospective owner. A copy.of:the
letter shall be,forwarded to the Division of Environmental Management.
3. Availability of . Reports
Except for data determined to be confidential under N. C. G. S.-143-215.
3(a)(2) or Section 308 of the Federal Act, 33 US'C 1318, all reports prepared
in accordance with the terms shall be available for public inspection at the
offices --of the Division of Environmental Management. As required by the Act,
effluent data shall not be considered confidential. Knowingly making any
false statement on any such report may. result in the imposition of criminal
penalties.as provided for in N. C. G. S. 143-215.6(b)(2) or in Section- .
309.of the Federal Act.
4. Permit Modification'
After notice and opportunity '`or a hearing pursuant to N. C. G..S. 143-
215.1(:b).(2): and,.r:. S. 143-215.1(e) respectively, this permit. -may be
modified,-sus.aend-d, or revoked in whole or, in part during .its term, -for
cause -J ncl_udihn, 'out oat limited to, the following:
a. Vi.ol ati on of .any terns or conditions -of this permit;
b, 0bt4inir9th1s permit by -misrepresentation or failure to disclose
Sul ly . =;1 relevant facts.; or
c.. A .change.in.any condit on that requires either a temporary :or
permanent reduction or elimination of the authorized discharge.
M10&I9

PART II
Permit No. NC
5. Toxic Pollutants
Notwithstanding Part II, B-4 above, if a toxic effluent standard or
prohibition (including any schedule of compliance specified in such
effluent standard or prohibition) is established under Section 307(a)
of the Act for z toxic pollutant which is present in the discharge and
such standard or prohibition is more stringent than any limitation for
such pollutant in this permit, this permit shall be revised or modified
in accordance with the toxic effluent standard or prohibition and the
permittee so notified.
6. Civil and Criminal Liability
Except as provided in permit conditions on "Bypassing" (Part II, A-5)
and "Power Failures" (Part II, A-7), nothing in this permit shall be
construed to relieve thn permittee from civil or criminal penalties for
noncompliance pursuant to N. C. G. S. 143-215.6 or Section 309 of the
Federal Act, 33 USC 1319.
7. Oil and Hazardous Substance Liability
Nothing in this permit shall be construed to preclude the institution
of any legal action or relieve the permittee from any responsibilities,
liabilities, or penalties to which the permittee is or may be subject
under N. C. G. S. 143--215.75 et seq. or Section 311 of the Federal Act,
33 USC 1321.
8. Property Rights
The issuance of this permit does not convey any property rights in either
real or personal property, or any exclusive privileges, nor does it
authorize any injury to private property or any invasion of personal
rights, nor any infringement of Federal,State or local laws or regulations.
9. Severabi1ity
The provisions of this permit are severable, and if any provision of this
permit, or the application of any provision of this permit to any circum-
stance, is held invalid, the application of such provision to other cir-
cumstances, and the reWkinder of this permit shall not be affected thereby.
M11 &I10

PART II
Permit No NC
10. Expiration of Permit
Permittee is not authorized to discharge after the expiration date.
.In, order to receive authorization to discharge beyond the expiration
date; the permittee shall submit such information, forms, and fees -as
are required by the agency authorized to issue permits no later than 180
days.prior to the expiration date. Any discharge without a permit.after
the expiration -will subject the permittee to enforcement procedures as
provided in N. C. G. S. 143-215.6 and 33 USC 1251 et seq..

T _ PART. III
Permit No. NC
B. Previous Permits
All previous State water quality permits issued to this facility,
whether for construction or operation or di.scharge-I are hereby revoked
by issuance of this permit. The conditions, requirements, terms, and
.provisions of this. permit authorizing discharge under the National
Pollutant Discharge.Elimination System governs discharges from this
facility.-
C. Construction
No construction of wastewater treatment facilities or additions thereto
shall be begun until Final.Plans and Specifications have been submitted
to the Division.,of Environmental Management and written approval and
Authorization to Construct has been issued. If no objections to Final
Plans and Specifications has been made by the DEM after 30 days following
receipt of the plans or issuance of this permit, whichever is latter, the
plans may be considered approved and construction authorized..
D. Certified Operator
Pursuant to Chapter 90A of North Carolina General Statutes, the permittee
shall.employ a certified wastewater treatment plant operator in responsible
charge of the wastewater treatment facilities. Such operator must hold a
certification of the grade equivalent to the classification assigned to
the wastewater treatment facilities.
M15&I12

STAFF REPORT- "AND. -RECOMMENDATIONS
Part I, -'INSPECTION OF PROPOSED WASTEWATER TREATMENT PLANT SITE
ace visited: John Boyle t..Company., Inc.,
Statesville, North Carolina
Iredell.County.
Z. Date:' . October, 15* 1981
3. By; Thurman Horne
.4. .Person.co.ntacted.: Linda M111s,:Chemist; Walt Conine; superintendent
`5. Directions to site:."From the intersection of I-85 and Hi ghvray .7.0,
travel east' on. Highway, 70 ,apor.oximately 1.2 mile.- John Boy,l e &
Company, Inc .. i s located on the., -left ( north) side .of Ni ghvray 70.
6: The bearing and . di stance: to the existing points -of effluent discharge
is: " Latitude 35045'45 'and Longitude"80051'.
7. Si-ze:..:Adequate area' is ava,i l a5l"e 'for the proposed faci 1 i ti es and for
any additional facilities. that i,,iay be necessary.
,Topography: rtelatively flat;.".075% slopes.
9.. Location of nearest. dwelling:., Non, .e within 500,feet:
10. -- Receiving Stream: '...-An"unnamed tributary to Fourth -'Creek: in- the Yadkin
River Basin
(a) Classificatien': 11C11
(b) Minimum 7-Day, 104e6r discharge at site:.,
(c) usage: Fishing,`secondary recreation, agriculture; and any''other
usage except for primary."recreation.or as a source of. ater supply
for drinking, cui i-nary or. 'Food "processing purposes
r.
Part II DESCRIPTION OF MISTING TREATMENT"WORKS"
Discharcie 08l_`
Wastewater "-is ,entirely industrial`.and is generated
:wby the finishing- of
oven fabric. Fabric which -is be made into canvas,covers,=tarpaulins;
etc: are dipped in a,chromic_acid-bath. The wastewater from.this process
is the, wastewater that'is-.treated-in the wastewater treatment plant._ The ,
treatment'processes consist of, chemical- pH, adjustment" and two (2)
parallel settling ponds. Discharge""is periodic and dependent upon
production:;
The facilities appear to be well,'maintained. _.

_ Page Two'
Discharge 002
This discharge i,s'the combination of-blowdown water'.from 2,250 HP boiler,.
. '(25,gpd).and non-contact:cooling water (9,900 gpd) which is.circulated
-through cooling/roller drums which cool heated fabric'material'. `The,
applicant has.reported that no .copper, zinc or chromium is `added-to:the
blowdown water. or: non -contact cooling:^water.
Note: The applicant: describes five (5) 'separate disch`arges.; for purposes
of.this-review, there is actually only two (2) as described above.
.Discharge 005, in, applicant's description, has been eliminated by.
plugging the dischange and hauling the waste -(from cleanup,of acrylic
latex paint), to an industrial wastes disposal firm (Cal dwel 1, Systems,'
-
Discharge -004, i n ,the' appl i cant°'s ,description, i s, actually : a septic tank
nitrification field for the. disposal of.'domestic iiastewater and is not a z
discharge.:,.
Discharge,003,and 002, in:-theapplican t's description, join together..
before -discharging• so there. is actually only one discharge -point (002):
Discharge 001 . as described by the applicant is accurate. This i s. the
discharge from the i,ndustria.l.,wastewater..settling ponds (001).:,,
Para. -III EVALUATION AND RECOMMENDATIONS ..
It' is recommended that `an NPDES ,Permit be issued which contains the
effluent limitations racommendec#;by, Technical Services (Note: 1.1
re 8/26/8l, DPT limiis ;applicable for CFR.40 Part 410 Subpart. D,
"Woven , Fabric Finishing Subcategory
Several OM-u,ant samples have been ti ken at t1w-, disc4ar°'ge. f r6m h e
industrial* wastewater set _tl Ing ponds. T he,results of : the'se-'aoialyses
are as follows:
Concentration
Parameter. 3/9/81 9/1/81. 10/5/31 *6/9/81 -
BOD5 mg/1 �93� 76 , 150 282
COD, mg/1 330 190 330 442,.
Fecal :#/ Col_iform 100 ml 810
Total Residue mg/1 3900 3800
TSR mg/l:, 46: 71
pN s:u. :....'.8.3. 8.7 8.5 8619.
Phenols ug/1 11
Sulfide`mg/1 0.6
:.. Chrom. Hex:,.ug/l <50 <5
NH3: as' N mg/1-0.23
P, Iota 1 0.03
Chromium, -.Total ug/1 ..' 10,000 ,.,,45,00

_Page Three
Concentration,
Parameter --_. 3/9 81 - =
.9/1 81 10/5 81 *6 9/81
Fe tg/ 1.
1200
Ng ug/1
0.6
: Ni ug/1
<100'..
Pb ug/i
<100
Zra ug/1
<50
*sample. analysi's submitted by applicant
From the `inspection by' th'i s Office. and - a
"appears
review of the laboratory ana-lysis"'
it that- .the existing treatment •faci
1 i ti es are not adequate to
or at: least reduce the -high concentrations
of chrome 'in the
.remove-
effluent. There may also be a problem with
phenols. When the Permit is:.
issued, an evaluation should be made todetermine
if the facilities .can
Com 'ly with the effluent limitations: in"
the Per��it. The possible need
for construction or additional treatment
facilities has been -discussed
with.the.Superintendent (Walt Conine):-
If the }effluent limitations in
the `forthcoming Permit are such that the
existing faci,l-ities are inadequate,
the Company has indicated that, it Would
raquest a Special 0rder..by Consent
to al,l.ow time to construct the necessary
additions.

NITIS WASTE LOAD ALLOCATION
CD
l'rt�po :�cl
Uosil;a C:ap,iciCy (`Ic:I)) oa9S TIIdu:3trial (Z cif. l°.low) : __ 10 U DomcsCtc' (% oC flow)
iWI:Oiving Scream: a 2��ti K ��p�-c',.l.�s.;: Sub -Basin: 03_--OZ- 06
o Kcfcronce USCS Quad: (Please attach) Requcstor: �F,GI�'��+0.1 /710X11,C Regional Office Q
L
(Guideline limitations, if applicable, are to be listed on the beck of this form.)
Design Tenp. Drainage Area Avg
Winter 7Q10: NO:
I.0c;iti0n of D.0.minimum (miles below out£all) Slope: _
cl ':clocit•. (fps) . K1 (base c, Per day, 2011C) . __.__ K2 (base c, per day, 201C)
0
N I liffluent. Monthly
Chu racter :;tics _Ave r.aga
0
I Comments
Streamflow:
L•'ffluo.Lit
Charnetcristics
Hotithly
Average:
i Comments
Origittttl. Allocation
Revised Allocation. � Date(s) of Revision(s)
(Please attach previous allocation).
Prepared By: -_ Reviewod lay : ____ ___. _. Date• .

ror Appropriate Dischargers, List Complete Guideline Limitations Below
1;r. f luent
Cli;ir;«curi:;t ir:;
�r'�- {� �'-
Ave.r. v.o
Maximum Daily ltm
.lvera);��
Comment:.
20
S S e Sl o
S , Z
103, Z9V.
o D
/7 ,o
i _
,
Z117'7�
Type of Product Produced
Lbs/Jay Produced
Effluent Guideline Referi-�ncc
A7
3S B DD

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r
North Carolina Department of Natural
Resources &Community Development
James B. Hunt, Jr., Governor Joseph W. Grimsley, Secretary
DIVISION OF ENVIRONMENTAL MANAGEMENT September..8 ; 581 L
sy.• .0•
Ms. Linda T. Mills, Plant Chemist
John Boyle & Company
P. 0. Box 672 '6� PxL H I_ 1
Statesville, North Carolina 28677 §1�,-A t
S�� b-0\
SUBJECT: Application fo`r NPDES Permit
John B&zl a & f ompa—F_
Iredell County
Dear Ms. Mills
Receipt of the following documents is hereby acknowledged:
x Application
Engineering
Request for
Other
Form
Proposal (for proposed control facilities)
permit.renewal
If any of the items listed below are checked, the application received is
incomplete and the indicated item(s) must be received before review can begin:
Application Form (copies enclosed)
Engineering Proposal (See (b) 1-5 on attached)
Other
If the application is not made complete within thirty (30) days, it will be
returned to you and may be resubmitted when complete.
This application has been assigned to na nod Aaki„s
(919/733-5181) of our Permits Unit for review and preparation of a draft permit.
Once the permit is drafted, public notice must be issued for forty-five (45) days
prior to final action on the issuance or denial of the permit.. You will be ad-
vised of any comments, recommendations, questions or other information necessary
for the review of the application.
I am, by copy of this letter, requesting that our Regional Office
Supervisor prepare a staff report -and recommendations regarding this discharge.
If you have any questions regarding this application, please contact the review
person listed above.
Sincerely,,
;.dR
W. Lee Fleming, Jr., P.E.
Branch Head -Permits & Engineering Branch
Water Quality Section
cc: Mooresville xegional. Supervisor David Adkins
P. 0. Box 27687 Raleigh, North Carolina 27611
An Equal Opportunity Affirmative Action Employer

?ermit No NC 0005282
STATE OF NORTH CAROLINA
DEPARTMENT OE' \1ATURAL RESOURCES 5 COMMUNITY DEVELOPMENT
DIVISION OF ENVIRONMENTAL MANAGEMENT
P E R M I T
To Discharge Wastewater Under the NATIONAL
POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provisions of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina
Environmental Management Commission, and the Federal Water Pollution Control Act; as
amended,
John Boyle & Company, Incorporated
is hereby authorized to discharge wastewater from a facility located at
US Highway 70
Statesville
Iredell County
to receiving waters designated an unnamed tributary to Fourth Creek in the Yadkin
River Basin
in accordance with effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, II, and III hereof.
This permit shall become effective
This permitand the authorization to discharge shall expire at midnight
on
Signed this day of
Robert F. Helms, Director
Division of Environmental Management
By Authority of the Environmental
Management Commission
r
E
M1 9 I1

Permit No. NC0005282
SUPPLEMENT TO PERMIT COVER SHEET
John Boyle & Company, Incorporated
is hereby authorized to:
1. Enter into a contract for the construction of additional
wastewater treatment facilities as may be necessary to
comply with the final effluent limitations contained in
this Permit,
2. Continue to operate and maintain the existing wastewater
treatment facility (001).consisting of chemical pH adjustment
and two (2) parallel settling ponds and continue to discharge
boiler blowdown and non -contact cooling water (002) from the
facility located at US Highway 70 in Statesville (See Part
III of this Permit), and
3. Discharge from said treatment works into an unnamed tributary
to Fourth Creek which is classified Class "C" waters in the
Yadkin River Basin.

A. (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - FINAL
During the period beginning on the effective date of
the Permit and lasting until expiration,
the
permittee is authorized to discharge
from outfall(s)
serial number(s). 001.
Such discharges shall be limited and
monitored by the
permittee as
specified below:
ffiuent
Characteristics Discharce
Limitations
Monitorinq_Requirements
Kg/day (lbs/day)
Other Units
(Specify)
Sample
* Sample
Daily Avg. Daily Max.
Daily Avg_
Daily Max.
_Measurement
Frequency
Type
Location
Flow
0.0095 MGD
Weekly Instantaneous
I or E
QOD, 5
Day, 200C
65 mg/l
130 mg/l
Monthly
Grab
I,E,U,D
NH as
N
Annually
Grab
I,E
TSS
23.41 (51.62) 46.82(103.24)
Quarterly
Grab
I,E
COD
78.92(174.0) 157.82(348.0)
Monthly
Grab
E,U,D
Phenols
0.13 (0.29) 0.26 (0.58)
Monthly
Grab
E
Total
Chromium
0.11 mg/l
0.22 mg/l
Monthly
Grab
E
Sulfide
0.26(0.58) 0.52 (1.16)
Monthly
Grab
E
Color
Monthly
Grab
E
*Sample
Location: I=Influent, E=Effluent, U=Upstream,
D=Downstream
—G —0
O FJ cr
O —'
cSi
N ti
CO C
N•
The pH shall not be less than 6•0 standard units nor greater than 9.0
standard units
i
and shall be monitored monthly at I, E, U, D
by grab sample.
There shall be no discharge of floating solids
or visible foam
in other, than
trace amounts,

A. (2). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS -FINAL
During the period beginningon the effective date of this Permit and lasting until expiration, the
permittee is authorized to disclharge from outfall(s) serial number(s). 002 (Cooling Water & Boiler Blowdown
Such discharges shall be limited and monitored by the permittee as specified below:
ffluent Characteristics
Flow
Temperature
Discharge Limitations
Kg/day (lbs/day)
Daily Avg. Daily Max.
Other Units (Specify)
Daily Avg_ Daily Max.
*
There shall be no chromium, zinc, or copper added to the cooling water'.
Monitoring Reauicements
Measurement Sample Sample
Frequency Type Location
Monthly Grab
*The temperature of the sffluent shall be such as not to cause an increase in the temperature of the receiving
stream of more than 2.8 C and in no case cause the stream water temperature to exceed 29 C.
**Sample Location: E=Effluent, U=Upstream, D=Downstream
The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units
and shall be monitored monthly at E, U, and D by grab samples.
E,U,D
fV
Co 0
N '
There shall be no discharge of floating solids or visible foam in other than trace amounts.

Part I
Permit No. NC
B. SCHEDULE OF COMPLIANCE
1. The permi-ttee shall achieve compliance with,the effluent limitations
specified for discharges in.accordance with the following schedule:.
NOT APPLICABLE
2. - No later than 14,calendar days following a date identified in the above.
schedule of compliance, the permittee shall submit either a report of
progress or, in the case of specific actions being required by identified
dates, a written notice of compliance or noncompliance. In the latter
case, the notice shall include the cause of noncompliance, any remedial
actions taken, and the probability of meeting the next scheduled requirement.
M4&I4

PART I
Permit No. NC
Act used herein means the Federal Water Pollution Control Act, As amended.
DEM used herein means the Division of Environmental Management of the
Department, of Natural Resources and Community Development
"EMC" used herein means the North Carolina Environmental Management.
Commission.
C: -MONITORING AND REPORTING
1 Represen-tative Sampling
._..,Samples and measurements taken as required herein shall be -representative
of -the volume and nature of the monitored discharge.
2. Reporting
Monitoeing.results obtained during the previous month(s) shall be
summarized for each month and reported on -a Monthly Monitoring Report
Form (DEM No. MR 1.0, 1.1, and 1.4) postmarked no.later than the 45th
day following the completed reporting period. The first report is.due on.
The DEM may require reporting of additional monitoring
results_ -.by written notification. Signed copies of these, and all other
reports; -required herein, shall be submitted to the followi.ngaddress:
Division -of Environmental Management
Water .Qual i,ty Section .
Post Office Box 27687
Raleigh, North Carolina 27611
3. Definitions
a. The"daily average" discharge means the total discharge by weight
during a:calendar month divided by the number of,days in the month
that the production or commercial facility was operating. Where less
than daily sampling is required by this permit, the daily average
_.;discharge shall be determined by the summation of all.the measured
.daily discharges by weight divided by the number of days sampled.-
dur ng:the..calendar month when the measurements were made:
b.. The "daily maximum" discharge means the total discharge by -:weight
during any .calendar day.
4. Test Procedures
Test procedures for the analysis of pollutants shall conform to The EMC
regulations published pursuant to N. C. G. S. 143-215.63 et seq.. The
Water and Air Quality Reporting Act, Section 304(g), 13 USC 1314, of the
Federal Water Pollution Control- Act, As Amended, and Regulation 40 CFR-136.
5. Recording Results
For each measurement or sample taken pursuant to the requirements of
this:,permia, the permittee shall record the following information:
15

f7.13MI
Permit No. NC
.a. The exact place, date, and time of sampling;
b. The.dates the analyses were performed,
c. The person(s) who performed the analyses;
d. The analytical techniques or methods used; and
e. The results of all required analyses....
6. Additional Monitoring by Permittee
If the permittee monitors any pollutant at the location(s).designated
herein more frequently than required by this permit, using approved
analytical methods as specified above, the results of such monitoring
shall -be included.in the calculation and reporting of the values required
in the Monthly -Monitoring Report Form (DEM MR 1.0, 1.1, 1.4)
Such increased monitoring frequency shall also be indicated. The DEM
may require more frequent monitoring or the monitoring of other pollu-
tants not required in this permit by written notification.
7. Records Retention
All. records and information resulting from the monitoring activities
-required by this permit including all records of analyses performed and
calibration and maintenance of instrumentation and recordings from
contin.uous.monitoring instrumentation shall be retained by the permittee
for a minimum of three (3) years, or longer if requested by the State
Division of.Environmental Management or the -Regional -Administrator of
the Environmental Protection Agency.
`r
1
6.

PART II -
'l1
Permit No. NC
MANAGEMOT REQUIREMENTS
Change in Discharge
All discharges authorized herein shall be consistent with the terms and
conditions of this permit. The discharge of any pollutant identified
in this permit more frequently than or at a level in excess of that
authorized shall constitute a violation of the permit. Any anticipated
facility expansions, production increases, or process modifications which
will result in new, different, or increased discharges of pollutants must
be reported by submission of a new NPDES application or,.if suchchanges
will,not violate the effluent limitations specified in. this permit, -,by
notice to the DEM of such changes. Following such notice, the permit
may be modified to specify and limit any pollutants not previously limited.
2. Non compliance Notification
If, for any reason, the permittee does not comply with or will be unable
to comply with.any effluent limitation specified in this permit, the per-
mittee shall provide the Division of Environmental Management with the
fol-lowing information, in writing, within five (5) days of becoming aware.
of such -condition:
a.. A description of the discharge and cause of noncompliance; and
b,. The period of noncompliance, including" exact dates and times; or,
if not corrected; the anticipated time the noncompliance is expected
to..continue,..and steps being taken to reduce, eliminate and prevent
recurrence of the noncomplying discharge.
3. Facilities Operation
The permittee shall at all times maintain in good working order and
operate. -,as efficiently as possible all treatment or control facilities
or systems installed or used by the permittee to achieve compliance with
the terms and conditions of this permit.
4. Adverse Impact
The permittee shall take all reasonable steps to minimize any adverse
impact to navigable waters resulting from noncompliance with any.effluent
limitations.specified .in this permit,.including .such'accelerated.;or
additional monitoring-as.necessary to deteftine the nature and.impact:;of
the noncomplying dischar9e.
5. Bypassing Any diversion from or bypass of facilities ne;essary to. maintain compliance
with:the.terms.and conditions of this, -permit is., prohibited, except (i);where
M R-R 7 7

PART II
Permit No. 'NC
unavoidable to prevent loss of life or severe property damage, or
(ii) where excessive storm drainage or runoff would damage any
-facilities necessary for compliance with the effluent limitations
and prohibitions of this permit. The permittee shall promptly
notify the Water Quality Section of DEM in writing of each such.
diversion or bypass.
6'. -Removed. Substances
Solids,_ sludges, filter backwash, or other pollutants removed in. the
course of treatment or control of wastewaters shall be disposed of in
a manner such as to prevent any pollutant from such materials from
entering waters of the State or navigable waters. of the .United States.
7. Power Failures
-In order to maintain compliance with the effluent limitations and
prohibitions of"this permit, the permittee shall either:
a. In accordance with the Schedule of Compliance contained i"n Part I,
provide an alternative power source sufficient to operate the waste-
water.control facilities;
or,if"such alternative power source is not in existence, and no date for
its implementation appears in Part I,
b. Halt, reduce or otherwise control production and/or all discharges
.from.wastewater control facilities upon the reduction, loss, or
failure of the primary source of power to said wastewater control
facilities..
8. Onshore or Offshore Construction
This permit does not authorize or approve the construction of any onshore
or offshore physical structures or facilities'or'the undertaking of any
work Jn any navigable waters.
I8

PART II
Permit No. NC
B. RESPONSIBILITIES
1. Right of Entry
The permittee shall allow the Director of the Division of Environmental
Management, the Regional Administrator, and/or their authorized represen-
tatives, upon the presentations of credentials:
a. The enter upon the permittee's premises where an effluent source is
located or in which any records are required to be kept under the
terns and conditions of this permit; and
b. At reasonable times to have access to and copy any records required
to be kept under the terms and conditions of this permit; to inspect
any monitoring equipment or monitoring method required in this permit;
and to sample any discharge of pollutants.
2. Transfer of Ownership or Control
This permit is not transferable. In the event of any change in control
or -ownership of Iarilities from which the authorized -discharge emanates
or.is contempTateu, the permittee shall notify the prospective owner or
controller by letter of the._existence of this permit and of -the -need to
obtain..a perm'W irr. the name of the prospective owner. A copy of..the
letter=shall be,forwarded to the Division of Environmental'Management.
3.. Avai 1 abi 1 i ty .cif Rep►?rts
Except for data determined to be confidential under N. C. G. S. 143-215:
3(a)(2) or Section 308 of the Federal Act, 33 US'C 1318, all reports prepared
in accordance with the terms shall be available for public inspection at the
offices.of the Division of Environmental Management. As required -by the Act,
effluent data shall not be considered confidential. Knowingly making any
false statement on any such report may result in the i osition of criminal
penalties as provided for in N. C. G. S. 143-215.6(b)(7or in Section
309.of,:the. Federal Act.
4. Permit Modification
After notice and opportunity for a hearing pursuant to N. C. G.. S.. 143
215.1(b)(2):and G. S. 143-215.1(e) respectively, this permit may ,be
modified, : suspended, or revoked in whole or in part during .its -term :-for .
cause J ncl.uding, but not limited to, the following: :..-
a.. R'ipl., tion of .any terns or conditions of this permit;
b. Obtaining'thi:s permit by misrepresentation or failure to disclose
-fully .-01 relevant facts; or
c. A change in.any condition that requires either a temporary or
permanent reduction,ar elimination of the authorized discharge....
M10&I9

PART II
Permit No. NC
5. Toxic Pollutants
Notwithstanding Part II, B-4 above, if a toxic effluent standard or
prohibition (including any schedule of compliance specified in such
effluent standard or prohibition) is established under Section 307(a)
of the Act for a toxic pollutant which is present in the discharge and
I uch standard_or prohibition is more stringent than any limitation for
such pollutant in this permit, this permit shall be revised or modified
in accordance with the toxic effluent standard or prohibition and._the
permittee so notified.
6. Civil and Criminal Liability
Except as provided in permit conditions on "Bypassing" (Part II, A-5)
and "Power Failures" (Part II, A-7), nothing in this permit shall be
construed to relieve the permittee from civil or criminal penalties for
noncompliance pursuant to N. C. G. S. 143-215.6 or Section 309.of the
Federal Act, 33 USC 13.19.
7. Oil and Hazardous Substance Liability
Nothing I n this permit shall be construed to preclude the institution
of any,_leaal.a.ction or relieve the permittee from any -responsibilities,
Iiabilities, or penalties to which the permittee is or may be subject
under.N. C. G. S. 143-215.75 et seq. or Section 311 of the Federal Act,
33.;USC 1321...
8. Pro.per.ty Rights \
The.issuance of this permit does not convey any., property rights in either
real or personal property, or any exclusive privileges, nor does it
authorize any injury to private property or any invasion of personal
ri_ghts,.nor any infringement of Federal,State or local laws or regulations.
9. Sederabil.ity
The provisions.of this permit are severable,, and if any provision of this
permit,_or.the application of any provision of this permit to any circum-
starce, is held invalid, the application of such provision to other cir-
cumstances, -and the reWxinder of this permit shall not be affected thereby.

PART II
Permit No NC
10. Expiration of Permit
Permittee is not authorized to discharge after the expiration date.
In order to receive authorization to discharge beyond the expiration
date, the permittee shall submit such information, forms, and fees as
are required'by the agency authorized to issue permits no later than 180
days prior to the expiration date. iAny discharge without a permit after
the expiration will subject the permittee to enforcement procedures as
provided in N. C. G. S. 143-215.6 and 33 USC 1251 et seq..
I 11

a ' PART III
Permit No. NC
B. Previous Permits
All previous State water quality permits issued to this facility,
whether for construction or operation or discharge, are hereby revoked
by issuance of this permit. The conditions, requirements, terms, and
provisions of this permit authorizing discharge under the National
Pollutant Discharge Elimination System governs discharges from this
facility.
C. Construction
No construction of wastewater treatment facilities or additions thereto
shall be begun until Final Plans and Specifications have been submitted
to the Division of Environmental Management and written approval and
Authorization to Construct has been issued. If no objections to Final
Plans and Specifications has been made by the DEM after 30 days following
receipt of the plans or issuance of this permit, whichever is latter, the
plans may be considered approved and construction authorized.
D. Certified Operator
Pursuant to Chapter 90A of North Carolina General Statutes, the permittee
shall employ a certified, wastewater treatment plant operator in responsible
charge of the wastewater treatment facilities. Such operator must hold a
certification of the grade equivalent to the classification assigned to
the wastewater treatment facilities.
M15&I12

f S
F
UNITED STATES ENVIRONMENTAL PROTECTION AGENCY r
L Ssa' ► f
REGION IV
1421 PEACHTREE ST., N. E.
ATLANTA. GEORGIA 30309 4AEL:MTN
CERTIFIED .MAIL
JUN 3 0 rr�� 19E
75
RETURN RECEIPT REQUESTED.
David -3
Prasidmt
John Boyle 4 '3 Incorporated.
�
P., .,. Box 672 � ....
t3e, North Caznlina 2367'! 4
WATER AND' AIR:
QUALITY;
.iohn Bayles ,6 Inc.
Re: :, JPDES No, INIC 0005282
.Jean ti Q uinn:
Enclosed is the -National -Pollutant Discharge Elimination -System. permit ;
for the facility referenced above.: This IMES Dermit constitutes my
determination under T i t 1 a 40, Code of Federal Regulations, Section 125.35,.
as Amended (39 FP, 27080, July 24, 1974).
In accordance with 40 CFR 125.35, this permit will 'become issued -and
effec'ti,ia on the effective date specified in the permit, provided that no }
request ior,an adJudic.:3tar7 hearing and/or legal decision is subsequently
filed with the Agency— In the event teas' such a request is filed, the con- (.
tested provisions of the parmit,will be stayed and will not became effective t'
an�il.th� �:dmiristbative rPviaw process is completed. All uncontested r
provisions of the .permit will be considered,issued and effective on the
affective date ,5et out in the permit and must be complied with by the facility.
1
I.f you_.wish to request an adjudicatory hearing and/or legal decision, you
mu ; submit such request (an original and two copies) to the Regional Hearing
Clark :withinten (10) days from the receipt of this letter. The request -sill
be timely if mailed by Certified ?,.ail within the ten (10) day •time period. .
For the z::cgias't to be valid, it roust conform to the requirements'of 40 CV-R-.
125 , 316 (b) . Si ch requirements are specified in the attachment hereto.
_.i ha-ve any questions about the permit, please contact the' coordinator'
for voLr :Mate at 404/526-3971.Information on the request procedures andlegal i
maCters may be obtaiL eel by contacting Mr. Michael. s. Newton .at 404/526-3506. '
_ Si% Carely yours, . ..
44
Enclosures Regional Administrator
c -> State Agent
T'rl_-A MII:sr:1m 307:2017:5/29/75

t
Permit No.. NC0005282.
Application No.
NC 074 3BK 2.000404.
AUTHORIZATION TO DISCHAR.GE.UNDER THE -
ONAL POLLUTANT DISCHARGE ELIMINATION SYSTEA1

A. Es,'F LUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning January 1, 1977 and lasting through the term of this permit,
the permittee is authorized to discharge from outfall(s) serial number(s) -.001.
Such discharges shall be limited and monitored by the permittee as specified below;
a
Effluent Characteristic Discharge Limitations Monitoring Requirements
kg/day (lbs/day) Other. Units (Specify)
Measurement Sample
Daily Avg Daily Max Daily Avg Daily Max Frequency I'y1)e
i
Flow—m3/Day (MGD) — — - — Monthly Instantaneous
I30n5 1.13(2.50) 1..70(3.75) Monthly Grab
Total Suspended Solids 1.13(2.50) 1.70(3.75) Monthly Grab
Chromium total .001.9(.0042) ..0038(.0083) I Monthly Grab
The pI-I shall not be less than 6.0 standaid units nor greater than 9.0 standard units and shall be monitored
monthly by grab sample. D
There shall be no discharge of floating solids or visible foam in other than trace aniounts. n
Samples taken in compliance with the monitoring requirements specified above shall be taken at the following location(s): y
The nearest accessible point after final treatment, but prior to actual discharge to or mixing o _,
o�
with the receiving waters. 0
r�
r.�
777771,717

PART 1
Palle 4 „i 9.
Permit No. NC0005282
C. 1�1ONITORING AND. REPORTING
1. Representative Sampling
Samples and measurements taken as required herein shall be representative of, the volume
and nature of the monitored discharge.
2. Reporting
Monitoring results obtained during the previous 3 months shall .be sum marized for
each month and reported on- a Discharge Monitoring Report Form (EPA No. 3320-1),.
postmarked no later than the 3Sth day of the"month following the completed reporting
copies of
period. The first report is due on FEB 2 R "!9 Duplicate signed .
these, , and all other reports . required herein, shall be submitted to the Regional
Administrator and the State at the following addresses:
Environmental Protection 'Agency 'crtarc:.=
}Water Enforcement Branch
1: a
1421 Peachtree Street, Ni.E. F. C. o ;z
Atlanta, Georgia RaIeig7,:tiorch.Car o_irya 27013
3. Definitions
a. The `.`daily- average" discharge means the total discharge by weight during a calendar
month divided by the number of clays iii- the month `that the production or
commercial facility was operating. Where less than. daily sampling is required by this
permit, the daily average discharge shall be determined by the stimtnatiqu o f all the
measured daily discharges by weight divided by the number of days.'during the
calendar month when the measurements were made.
b. The "daily maximum" discharge means the total discharge by weight during any
calendar day.
4. Test Procedures
Test procedures for the tvlalysis of pollutants shall conforni to .regulations pithlished
pursuant to Section 304(g) of the Act, under whici� such (procedures may be required "
5. Recording of Restclts
For each measurement or "sample taken pursuant to..the requirer.�ehts of this.,
tilt
permittee shall record the following information: -
a. 1hc' enact place, date, and time of sate ling;"
b. The cla tes the analyses were ferformed;
c. Thy hc,rson(s) N%,ho Performed the analyses;

PART
Pagc 5 ui 9
Permit No.. NC000528Z
d. The analytical techniques or methods used: and.
e. The results of all required, analyses.
6. Additional: Monitoring by Permittee
If the permittee ,monitors any pollutant at the location(s) ,designated herein more
frequently than required by this permit, using approved analytical methods as specified
above, the results of such monitoring shall be included -in the calculation and reporting of
the values required in the I7ischar, `�Tonitoring Report Form (EPA 1o. 33?0-? )_. Such .
increased frequency shall also he indicated.
7. :Records Retention
All records and information resulting from the monitorin4 activities required by this
permit including all records of analyses performed and calibration and maintenance of
instrumentation and recordings from conti;luous ,monitoz; instrumentation shall be
retained for 'a minimum of three (3) years,. or longer if requested by the Regional,_
Administrator or the,State <<: ater pollution control agency.

PART 11
Pee 6 of 9
Permit N 0. NC00.05282 ..
z A. MANAGE�iE;VT REQUIREMENTS
1. .Change in Discharge
All discharges authorized herein shall he consistent with the terms and conditions of this
perinit. The discharge of any pollutant identified in this permit more frequently than or
at a level in excess of that authorized shall constitute a violation of the permit. Any
Anticipated facility expansions, production increases, or process modifications which will,result in new, different, or increased discharges of pollutants must be reported by-
tion or, if such changes.w'ill not violate the effluent.
submission of a new NPDES applica
limitations specified in -this permit, by notice to 'the permit issuing authority of such
changes. Follovvinn such notice, the permit may be modified to specify and limit any, .
pollutants.not previously. limited.
2. _Noncompliance Notification
If, for any reason, the permittee does not comply with or will be unable to compl�r wvith
any daily maximum effluent limitation specified in this permit the .permittee shall
_ provide the Regional _administrator and the State with the following information.;, in .
writing, within five (5) days of becoming aware of such condition:..
a_- A description of the discharge and cause of noncompliance; and
b. The period of noncompliance, including exact dates.aiid times; or; 1f not corrected;
the anticipated time tile noncompliance is expected to _continue; and steps being
taken to reduce, eliminate and prevent recurrence of the noncomplving discharge:`
3. Facilities Operation
The permittee shall at all times maintain in good working order and operate as efficiently . .
as possible all treatment or control facilities or s�'sterns installed or used 65, the permittee: to achieve compliance .with the terms and conditions of this permit.
4. Aduerse Impact
The permittee shall take all reasonable steps to minimize any adverse impact to navigable
waters resultin from noncompliance with any effluent limitations specified in this
permit, including such accelerated Or additional monitoring as necessary. t0 determine the.
nature and i!npa('t Of the norlcomhlyillg discharge:
5. l3v'nassilta
:\nv (ll�'erSlU!1 fr(�n1 (�!' hl'I�;tas of facilities necescarV to maintain compliance with the
term, and C'011chtlOIi� (�f tili� I�er!nit is I)rohiblted, ixcept (il where unavrndahic Lo,l)r�nent
1 loss of lift, Or srverr prc�f�erty cianut (, or (ii) "_here excessive storm drainage or ru1101 .
v":oulil anv facfljzje.. necessary for compiiallc'(` v�itll the effluent limitations and
prollihitiolls of this pen .iiit. '"l'he prrmitt.(�e. shall promptly notify ..the Regional.
:administrator cold tilt, Mate(.� invvritin of ;u;h such diversion or hypass. _.

• PART 11
Page ` 7 of 9
Permit No. NC0005282
g, .Remoued Substances
Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or
control of -wastewaters shall be disposed of in a manner such as to prevent any pollutant ,
from such materials from entering navigable waters.
7. Power Failures _
In order to maintain compliance with the effluent. limitations and prohibitions of. this
-permit, the permittee shall either:.
a. In accordance with the Schedule of Compliance contained. in Part I, provide an
alternative power source sufficient to operate the wastewater control facilities;
or, if such alternative, power source is not in existence, and no date for its implementation
}� appears in Part I,
b. Halt, reduce or otherwise control production and/or all discharges upon the -
reduction, loss, or failure of the primary source of power to the wastewater control
facilities.. _
B. RESPONSIBILITIES .
1. Ri;ht of Entn
The permittee shall allow the head of the State water pollution control agency, the
Regional administrator, and;'or their authorized representatives, upon the presentation of
credentials:
a. To enter upon the permittee's premises where an effluentsource .is located or in
which any records are required to be kept under the terms and conditions of this "
permit; and
b. .At reasonable times to have access to and copy any records required" to be kept under
and conditions of this permit; to inspect any monitoring e uinme-nt or
the terms P� P y g q '
monitoring method required in this permit; and to sample any discharge of pollutants.
2. Transfer of Otunershin or Control
In the .event of any change in control or
.ownership of facilities from which the authorized
'discharges emanate, the permittee shall notify the succeeding owner or controller of the
existence of . this permit 'by letter, a copy of'which small tie forwarded to the Regional. '
I :Wministrator and the State water pollution coiltro! anency. -
3. :lcailabi.'it�: of Reports -
Except for data determined to be confidential under Section 308 of the Act, all reports
' prepared in- accordance �ti-ith rile terms ni this hermit shall. be available. for public
'3 ,

PART f t
=
Page 8 of 9 .
Permit No. NC0005282
inspection at the offices of the State water pollution control agency, and the Regional
Administrator. As required by the Act, effluent data shall not be- considered confidential.,
Knowingly making any false statement on any such report may result in the imposition of
- -.
criminal penalties as provided for in Section 309 of the .act.' :.
4. Permit Modification
.
After notice and opportunity for a hearing, this permit may be modified, suspended, "or "
revoked in whole or in part during its term for cause including, but not limited to, the "
following:
a. Violation of any terms or conditions of this permit; _
b. Obtaining this permit b_v misrepresentation or failure to disclose fully all relevant
facts; or
c. A change in any condition that requires either a temporary. or permanent reduction." or
elimination of the authorized discharge.
5. Toxic Pollu tan is -
Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition"(including
any schedule of compliance specified in such effluent".standard or prohibition) is "
established Section 307(a) the Act
,under ,of for a toxic pollutant which is present in the
discharge and such standard or prohibition is more stringent than any limitation for such
Pollutant in this permit, this permit shall be revised or modified in accordance with the.
toxic effluent standard or prohibition and the permittee. so notified. .
6. Civil and Criminal Liability
_
Except as .provided in permit conditions on "Bypassing" (Part II, A-5) and "Power
Failures
(Part II, A-7), nothing in this permit shall be construed to relieve the permittee
from civil or criminal penalties for noncompliance.
7. Oil and Hazardous Substance Liability
Nothing in this permit shall be construed to preclude the institution of any Iegal action or
_
relieve .the permittee from any responsibilities, liabilities, or penalties to :which the "
pernittee is or may be subject under Section 311 of the Act.
S. Statc Laws
Nothing in this permit ;;hall be -construed to preclude the institution of any le' -al action or
?
relieve the permittc�r from ;ginv responsibilitijes, liabilities, or penalties established purcttctnt
to anti apiilicahle
State la-% or rehulation under authority prr_,rrveLl by Section �10 of, the
Act.

State Certification: The State of North Carolina, Department of Natural
and Economic Resources, Office of Water and Air Resources, has certified
the discharge(s) covered by this permit with conditions (Attachment I).
Section 401 of the Act requires that conditions of certification shall
become a condition of the permit. The monitoring and sampling shall be
as indicated in North Carolina Regulation LXXI, Monitoring and Reporting
Wastewater Discharges and Their Effect on the Receiving i%'aters, for those
parameters inculded in the certification. In the event of any conflict
between the conditions of this permit and in the certification attached,
the more restrictive shall rule.

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'iO3T11 C.i?OLI`v:1 401 CE TIFICnTIO'N CONDLTIO:�S
APPLIC_3LE TO P:PDES PERMIT FOR.
John Bole a_nd Company
T_redell County, North Carolina
NC 0005282
North Carolina Moril n- Req•.ire'nents
FINAL
Test a -. id Measure^ents Sanlinsz Point.
Frequent-:
pH Influent, Effluent
Daily
Color Effluent
1!onthly
Temperature Effluent-
Daily
BOD, 5-day, 200C Influent, Effluent
*%nthiy
COD Effluent
1-5onthly
Total Residue .Influent, Effluent-
Quarterly
Total Suspended Residue Influent, Effluent
Quarterly
The applicant sh-11 bezin monitoring in accordance with the
final. schedule on
Or before the ez'ective date.
The State of North Carolina may impose additional monitoring
requirements in
accordance writh applicable regulations.