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HomeMy WebLinkAboutWQ0008149_Regional Office Historical File Pre 2018 (3)State of North Carolina Department of Environment and Natural Resources Division of Water Quality Non -Discharge Branch Permitting James B, Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director August 25, 1998 BARBARA E. RITCHIE FM C CORP/LITHIUM DIV-KILN SCR BOX 795 BESSEM`EIS CITY, NC 28016 low Subject: PERMIT NO. WQ0008149 FMC CORP/LITHIUM DIV-KILN SCR GASTON COUNTY Dear Permittee: Our files indicate that the subject permit issued on 1/17/95 expires on 5/31/99. We have not received a request for renewal from you as of this date. A renewal request shall consist of a letter asking for permit renewal, the appropriate permit application processing fee, and four (4) copies of a completed application. For pernutted facilities with treatment works, a narrative description of the residuals management plan, which is in effect at the permitted facility, must also be submitted with the renewal application. Applications may be returned to the applicant if not accompanied by the processing fee or are incomplete. Please find attached a copy of the processing fee schedule, as found in 15 NCAC 2H .020 5 (c). The processing fee for your facility is based on the type of facility and/or the permitted flow. Processing fees for land application of residuals are based on the total acres of land permitted. The processing fee does not apply to any fanner who submits an application which pertains to his/her farming operation. The check or money order should be made payable to the North Carolina Department of Environment and Natural Resources (DENR). The Environmental Management Commission adopted rules on October 1, 1990, requiring the payment of an annual fee for most permitted facilities. You will be billed separately for that fee if applicable) after your permit is approved. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-7015 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recydedf 10% post -consumer paper Please be advised that this permit most not be allowed to expire. You must submit the renewal request at bast 180 days prior to the permit's expiration date, as required by the 15 N A I .0211. Renewal requests received less than 180 days prior to permit expiration will be required to pay the full NEW APPLICATIONS/ MODIFICATION/ LATE RENEWALS fee rather than the reduced TIMELY RENEWALS TROUT MODIFICATIONS fee. Failure to request a renewal at least 180 days prior to the permit expiration dateand/or operation of a facility without a valid permit may result in the assessment of evil penalties. NCGS 143-215.6 allows for the assessment of Civil penalties up to $10,000 per violation per day. e letter requesting renewal, along with the completed Non -discharge Permit Application and the appropriate processing fee, must be sent to: Pernifts andEngineering Unit Division of Water Quality Non -Discharge Branch Permitting P. 0. Box 29535 Raleigh, North Carolina27626-0535 If you have any questions concerning this matter, please contact Ms. Thelma Williams a g 1 / 7'33-5083 extension 574. Sincerely, Kim H. Colson, P.E., Supervisor Non -Discharge Branch Permitting Unit Mooresville, Regional,Office Central Files Jui CERTIFIED MAIL 7 RETURN RECEIPT REQUESTED July 14, 1998 North Carolina Department of Environment and Natural Resources Division of Water Quality P.O. Box 29535 Raleigh, NC 27626-0535 Arm- Ms. Colleen Sullins, Chief Water Quality Section -7 1908 JUL I QUALM( SECT10N Dear Ms. Sullins: Pursuant to the requirements of Non -Discharge Permit No, WQ0008149, FMC Corporation's Lithium Division facility in, Bessemer City ("FMC") has operated a wastewater recycle system consisting of t-,vo (2) parallel scrubbing towers, a scrubber surge tank, scrubber water processing tattles and two (2) 1.1 acre kiln ponds. This wastewater recycle system was used to remove solids collected scrubbing the decrepitation kiln dust exhaust in FMC's spodumene process. in anticipation of the depletion of FMC's locally available spodumene ore source, FMC has built a lithium processing facility in Argentina to develop a lithium resource in that country. FMC's Argentine facility has been successfully started up and the spodumene mine was shutdown in January. FMC now receives lithium carbonate and lithium chloride from the Argentine facility for further processing and sale, rather than processing the are to produce these materials. On approximately April 1, 1998, FMCled the last spodumene are to the decrepitation kiln and has initiated decommissioning of the ore processing equipment. With the shutdown of the decrepitation kiln, the associated wastewater recycle systent is no longer operational. The two surface impoundments are being emptied and will he closed with the adjacent solid waste landfill in accordance with the provisions of 15A NCAC 13B 0500 et seq. Thus, Non -Discharge permit No. WQ0008149 should be canceled. If you have any questions, or require additional information, please contact me at 704/868-0806. Vel truly y rs, Barb a hie HSE/Re p sible Care Manager State of North Carolina Department of Environment and Natural Resources • Division of ter Quality 4 Wa James B. Hunt, Jr., Governor N o", Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director NoRTH CAROLINA DF-PARTMENT OF EwRONMENT AND NArURAL RESOURCES September 28, 1998 BARBARA E. RITCHIF_ FMC CORP/LITHIUM D[V-KILN SCR BOX 795 BESSEMER CITY NC 28016 3uriject- rescission or mate rerrint Permit No. WQ0008149 FMC CORP/LITHIUM DIV-KILN SCR GASTON County Dear BARBARA E. RITCHIE, Reference is made to your request for rescission of the subject State Permit. Staff of the Mooresville Regional Office have confirmed that this Permit is no longer required. Therefore, in accordance with your request, State Pertnit No. wq0008149 is rescinded, effective immediately, - If in the future you wish to again operate a nondischarge wastewater treatment sytem, you must first apply for and receive a new State Perraft. Operating a wastewater facility without a valid ,state -Pe pit will subject the responsible party to a civil penalty of up to $ 10,000 per day. If it would be helpful to discuss this matter further, I would suggest that you contact Rex Gleason - Water Quality Regional Supervisor, Mooresville Regional Office at (704) 663-1699, S incerely, A, Preston Howard, Jr., P.E. cc: GASTON County Health Department Mooresville - Water Quality Regional Supervisor - w/attachmenu Non Discharge Branch - Kim Colson Operator Training and Certification Non Discharge Compliance/Enforcerrient Unit- w/attachnients Central Files-- w/attachinents Fran McPherson, DWQ Budget Office P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 Fax 919-715-6048 An Equal Opportunity Affirmative Action Employer 50 % recycled/I 0 % post -consumer pap r RED F FMB; Corporation m..:i -dig `, 'ia, Box g CERTIFIED MAIL RETURN RECEIPT REQUESTED July 14, 1998 North Carolina Department of Environment and Natural resources ��` � � µ5 �1 A Division of Water Quality e rl P.O.o s 29535 Raleigh,, NC 27 2 -0 3 Attn: Ms. Colleen Sullins, Chief SECTION Water Quality Section l'tew FMC Corporation - Lithium Division - Bessemer City Non�liscar e pd it Flo. tl�lil q - e it f"' cellation oast Dear Ms. Sullins; Pursuant to the requirements of Non -Discharge Permit No. WQ0008149, FMC Corporation's Lithium Division facility in Bessemer City ("f ") has operated a wastewater recycle system consisting of two 2) parallel scrubbing towers, ascrubber surge tank, scrubber water processing tanks and two 2) t .1 acre kiln ponds. This wastewater recycle system was used to remove solids collected scrubbing the decrepitation kiln dust exhaust in FMC's spodurnene process. In anticipation of the depletion of FMC's locally available spodumene rare since, FMC has build a lithium processing facility in Argentina to develop a lithium resource in that country. FMC's 's Argentine facility has been successfully started up and the spodumene mine was shutdown in January. FMC now receives lithium carbonate arid lithium chloride from the Argentine facility for further processing and sale, rather than processing the ore to produce these materials, On approximately April 1, 1998, FMC fed the last spodumene ore to the decrepitation kiln and has initiated decommissioning of the ore processing equipment; With the shutdown of the decrepitation kiln, the associated wastewater recycle system is no longer operational. The two surface impoundments are being emptied d will be closed with the adjacent solid waste landfill in accordance with the provisions of 1 A NCAC 1313 .0500 of seq. Thus, Non -Discharge permit No. WQ0008149 should be canceled. If you have any questions, or require additional information, please contact rite at 7 / g-0806, 'e truly y rs, rbera a. ie/Ba E/.esp sible Care Manager Permit Respission Form JrFacilityName VMC CORP/LITHIUMI I"V-KILN SCE Permit Number qtI NPDES Permit Type WQ Permit Type Discharge:Code(s) 1098 Regional Office FP I MEN ' County Date Requested �` � Permit Expiration�" i Original inal eq est Deceived by: liance r xu I e io ai t. ffice l' E Unit Request Recieved. in the Form cafe 10 ,Signed Annual Fee Invoice ice Letter 0 Other... h rjtel FOLS*,te V isit Performed Groundwater Monitoring Wells jt ro ]Ct Addressed (Should +e addressed unlessGroundwater Monitoring is not required eason for Denial e of is Name .t RETURN RECEIPT REQUESTED Mr, J. E. MeLtod, Plant manager FMC Corporation/ Lithium Division CERTIFIED MAIL ost Office Box 795 Dear Mr.McLeod: t "S h ' 19 Subject: Permit N.WQO(K)8149 FMC Corporation/ Lithium Division Wastewater Recycle System Gaston Count objections expressed in your May 2, 1994 letter and the; Divisions position on those concerns are discussed below: M. ActionAn Equal Opportunity Affirmwive Page 2 Mr. McL&od Permit No. WQ0008149 June 14, 1994 Objection I FMC requests that the description of the permitted system be modified to include, "scrubber water processing tanks" as opposed to, "a scrubber makeup tank (water)" as indicated in the November 29, 1993 and April 11, 1994 draft permit. Response I The modification to the description is granted and reflected under the description portion of this permit. Objection I FMC believes that the issuance and expiration dates for this permit should be revised to reflect the (future) date of resolution of FMC's petition for contested case hearing. Response 3: The issue date will be based on the date of resolution between FMC and the Division, The expiration date of the permit will be five (5) years following issuance. Objection 4., The correct number of lagoons referenced on page 2, Itern 10 should now be two (2) since the R&D pond has been removed from the permit. Response 4-. This has been modified. Objection 5: FMC has objection to the Groundwater Comments listed as items 20 thru 27 of the April 11, 1994 draft permit. Response 5: Based upon FMC's review of the Groundwater Comments faxed to FMC on May 17, 1994 and a response to those comments received May 24, 1994, the Groundwater comments have been modified as agreed upon. • Page r. McUod Permit No. WQ0008149' June 1, 199 1f y d need additional information concerning this utter, -please contact Ms. Angela Y. Griffin at Sincerely, m re t �owaprd, Jr., P.E. Q Mooresville Regions Office, Water Quality Section Mooresville .e ion l Office, Groundwater Section . Betsy Mosely, AttorneyGeneral's Office Dave Goodrich, NPDES Group NORTH CAROLINA ENVIRONMENTAL MANAOEMINT COMMuSION ARTMtNT 6V tNVIRONMENT1 HEALTH AND NATURAL kES0VRCES RALEIGH ktcy�(LE SYSTEM PERMIT 14t' In accordance with the provisions of Article 21 of Chapter 143, General Statutes 0 1' as amended, and other applicable Laws, Rules, and Regula*%% 1994 PERMISSION IS HEREBY GRANTED TO FMC Corporation/ Lithium Division Gaston County FOR THE 1 11111211 MW appru VFT ly Lne LIFITarmw tit UY tmvlromuout, n rk'MUMON anu colmmmu 4 part 01 this pentit This permit shall, void Permit No. WQQW�149 issued Noverriber 29,1993 antj �shall be, effective from the date of issuanct tintil May 31, 19991 AW &hall be suh*t to; tfie following sp�� ebriditions and litnitatious: 1 Y lq �ny pr the facility of pum c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by- pass directly to receiving waters without treament of all or arty portion of the influent to sucii station or facHity. I d Any time that self -monitoring information indicates that the facility is not in compliance with its it limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. 20. The following outline defines the events that will dictate the need for additional monitoring wells. (A) Within 90 days of permit issuance, RCRA Facility Investigation wells -1 and DC-2 shall be sampled for the parameters listed in Condition 20 1 , achieving detection limits as specified in 1. A NCAC 2L .02021bl: The results from this sampling, a diagram showing construction details for each well, shall be submitted to the Groundwater Section, Permits and Compliance Unit, P. 0. Box 29535, Raleigh, N.C. 27626-0535 within 30 days ofthe sampling, f l If determined by the Division that no eatceedances of groundwater quality standards are present in LAC -I or -2q then no further monitoring will be required under this permit. If any exceedances of the standards, specified in 1 A N AC 2L .0202 (g), are detected as a result of groundwater sampling analyses in either DC-1 or LAC-2 glen within 90 days of this detection, two (2) downgradient monitor wells -1 and -2 shall be installed to monitor groundwater quality. The well(s) shall be constructed such that the water level in the well is never above or below the screened (open) portion of the well at any time during the year, The general location and name for each well is marked on Attachment A. Each monitoring well shall be constructed in accordance with this permit; and approved by the Mooresville Regional Office. 21. Monitor wells -1 and + -2 shall be sampled initially after construction and thereafter every April, August, and December for the following parameters: Calcium Aluminum TDS Sulfate pH Water Level Chloride Fluoride Em 4. Era 2 . Upon completion of all well construction activities, a certification must be received from a professional engineer certifying that the monitoring wells are located and constructed in accordance with the Well Construction Standards 1 A NCAC 2) and this permit. This certification should be submitted with copies of the Well Completion Form (-1) for each well, Mail certification and theassociated GW-I forms to the Permits and Compliance Unit. Groundwater Section, P.0 Box 29535, Raleigh, h, N.C., 27626-0535w r 28. Upon classification of the facility b the Certification Commission, the P rmittee shall employ a certified wastewater treatment plant operator to be in responsible charge () of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Pennittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions f Title 15A, Chapter 8A, .0202. The ORC of the facility ,must visit each Class 1 facility at least weekly and each Class 11,111, and lei facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 1 A, Chapter ., .02 2. 29. The permittee, at least sip: () months prior to the expiration of this permit, shall request it's extension. upon receipt of the request, the commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate; Permit issued this the loth day of June, 1994 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION reston".nward, Jr , p,,, Director Division of ironmenManagement By Authority of the Environmental Management Commission Permit No. WQ0008149 10 Stateof North Carolinarvtl I& �WA Department of Environment, r P i I"'lclth and Natural Resources Division of Environmental Management 4 �► James Hunt, Jr., Governor WK py Jonathan B. Howes, Secretary mx..k Am Freston Howard, Jr., P.., Director . u h � November 30, 1994 k MS BCE. RITCHIE ,2ae w,l aeTli BOX 79 ulaeett: Application No. WQ0008149 Kiln Scrubber Recycle Facility Gaston County Dear MS RITCHIE: The Division's Permits and Engineeringnit acknowledges receipt of your permit application and supporting materials on November 29, 1994. This application has been assignedthe number listed above. PLEASE REFER TO THE ABOVER QUALITY NUMBERWHEN NIAKING INQUIRES ON THIS`. Your project has been assigned to Michael Allen for a detailed engineering review, Should there be any questions concerning project, the reviewer will contact you with an additional information letter, Be aware that the Division's regional office, copied below, must providemeornmendations from the Regional Supervisor or a Procedure Four Evaluation for this project, prig to final action by the Division. If you have questions, please contact "ehuel Allen at 919 733-5083. Sincerely, S C VCXI(A�sk(W�� u rvi r, Stag Engineering Review Group Mooresville Regional Office Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 76 6-05 5 Telephone 1 -7 -7 1 An Equal Opportunity Affirmative Action Employer M FMC Corporation 161 Bc__�x 9 Ti 04 6 530 Fax 704 6 548 'pia Fedaa1� November 28, 1994 State of North n Carolina in Department of Environmental Management Water Quality Section P.O. Box 29535 Raleigh, NC 27626-0535 Attn: Ms. Colleen Sullins, Supervise Permits and Engineering FMC Corporation - Lithium Division. Bessemer City .. Non -Discharge Permit No. WQ0008149 Permit Modification Application Dear Ms. Sullins® • a► • !"*: �� �� � �:• � w � .,.mow Ms. Colleen Sul -ling Non -Discharge permit No. WQ0008149 November 2, 14 - Page "The results of 2, however, show eoedendes of the .22(g) standards for only three parameters: phi, manganese and iron...FMC thus believes that the pia observed in well -2 is reflective of background condition, and that the manganese and iron values may likely also reflect background conditions. Thus,- requests that DEM approve the following course of action which FMC, proposes with respect to well. -2 and the eastern kiln scrubber recycle pond: FMC proposes to arrange to have upgradient well W- sampled within the next thirty days (by November l and analyzed for pH, Iron and Manganese with the methodology required under permit No. WQ0008149. These results will be submitted to DEM within 30 days of sampling, b December lath. if the levels of iron and manganese observed in well W-7 approximate those observed in well DC-2, then FMC would not be required to install an additional well dow,gradient of the eastern kiln scrubber recycle pond." FMC has sampled upgradient well W-7 and is here providing a copy of the laboratory report. The following table summarizes the September 1994 DC-1 and -2 monitoring results for permit no WQ0008149 parameters and the November 1994 sampling of i-7, where a standard has been promulgated at 15A NCAC .0202., all values are shown in mg "l, except pH: -1 D-2 - " 2 Ltd 5 2300 ND Soo phi 4.9 . 2 4.3 . 5 -- . 5 Chloride 280 2.7 25 Sulfate 1200 4.4 25 Fluoride 1 -ND 2 Chromium 0.0925 0.0106 0.05 (2 Iron 72.1 5.6 2.5 0. Manganese 53.7 0.650 0.0480.05 (1) Standard from 1A 21" .0202(g) for "" class groundwaters (2;) National Primary Drinking water Standard has been changed from 0.05 mg/1 to 0.10 ( see 40 CFR Part 141) s. Colleen Sullins Non -Discharge permit No. WQ0 0 14 November 28, 1994 - Page FMC believes that while the values observed for pH, iron, and manganese .in well DC-2 do not duplicate those in -, they may generally approximate background : conditions and further assessment is difficultbased on the existence of only one data point. Moreover, as FMC1s kiln scrubber water contains fluorides, and as no fluorides were detected in , FMC believes that these data do not support additional investigation of the eastern kiln pond pursuant to the non -discharge permit. FMC has contacted Mr. Brian Wagner, DEM Groundwater Section, b telephone and discussed these results and FMC's evaluation. It was agreed that. FMC would request a modification of non -discharge permit No. WQ0008149 t0 eliminate the requirement to install another well downgradient of the eastern kiln pond and, rather, better characterize existing conditions b continuing to monitor wells DC—DC-2 and W-7 for at Nast: one year. Additionally, Mr. Wagner informed FMC of BM''s new computer system to track groundwater monitoring results and the limitations on well identification numbers inherent in the programming. Thus AMC is reqjulestinq that DEM modify non-dischar e permit No. 000 1 9 to reflect the followin c andif i ons . Item 0 should be modified to state "Within 90 days of the initial sampling of wells -1 and -, downgradient monitor well. ( - shall be constructed to such °that the water level in the well is never above or below the screened (open) portion of the well at any time during the year. The general location and name for the well i maned on attachment A. Each monitoring well shall be constructed in accordance with this permit:, and approved by the Mooresville Regional Office. Item 21 should be modified to state: "Monitor wells -1 , and W-7 shall be identified for purposes of this permit as "WQ-1", 11 - AKA DC-2", and " AKA '.. Monitor uwell. -1 shall be sampled initially after construction. monitor well -1, and WQ-3 shall be sampled every April., august', and December for the following parameters, R a Colleen Sullins Non -Discharge permi.t No. WQ0008149 November 28, 1 Page The map included as 'Attachment A has been revised an is attached. FMC has included the permit modification processing fee of $400.00, a check is enclosed. Lastly, FMC requests that this permit modification b < processed as soon as possible but no later than January . 1995, the date when the current permit would appear to require installation o two downgradient monitor wells Thank you for your prompt attention to and cooperation in this smatter. if you have any questions, or require additional information, please contact me at 704/868-0806. y truly yours, Barbara B itohi�e nvironm Vnntal manager cc.* Mr. Brian Wagner DEHNR Groundwater Section 512 north Salisbury Street Raleigh, NC 27604 NOV 18 "94 03:27PM RLST E&I HBG PA P.1 Post -It and tax transmft MOMO MrM of ......... November 18,1994 Ms. Barbara Ritchie, Environmental Manager FMC Corporation - Lithium Division Highway 161 P.O. Box 795 Bessemer City, NC 28016 Re: Water Quality Permit N,o.W 8149 Analytical Rasults, - Monitorrell W-? Dear Barbara: At h d a ui� m the recent siiamp�fiing of (background) monitor well W- s . # Id �ncludcd a 1 log sheet s� g 0 par L 6, and the Chain of Custody (COC) acccmp ia the water MpIc ch 'teed �e '� tb� 's, w 1 were r c d ed b submitted to IEA laboratory for analysis. Please note that when 1 had arranged for IEA to ship bottles to the site, I had inforared Ms. Becky Toisman that the iron and manganese sample wasto be analyzed using Method 3030C (as specified in the water quality permit), She recorded this request in their computer system and indicated that th,s is - weld be a:lyzed ngly upon receipt. She had also asked that out field w h COC Jus on t additional reminder. This was not indicated on the COC -1 note rsoonp at was subnuu�, and I r =tly that LEA analyzed the sarriplu one day beyond the three- day retention time. I compared the results of well W-7 with data from wells DC- I and DC-2 as well as historical data for iron and manganese. However, there are few historical data available for a reasonable comparison except for results of kila pond water analyses. These data were presented in our RE Work Plan. I discussed the results of well and kUn pond water analyses with one of our chamists, Mr. Tim Fahrenkopf, and it was his opinion that the results of the W-7 sample would not be significantly difforint were the sample analyzed within the three-day retention dme, Therefore, It appears that thic Mn concentration in well W-7 is below the 21, Standard of 0.05 mg/l, one order of magnitude less than well DC-2 and three orders of magnitude less than DC-1. If you have any questions or need additional information please contact Gerry Ahnell or me. Sincerely, Jeffrey J. Painter, P.G. Project Hydrogeologist * SION =4 jw9d i ,I i tsivo tt ma /lI "1 TOO, VST Tax *'*Mont *I mo# suat VfZ TAX I- .4$xtvuv POIATWUTT '2 v tou/Ty spolamflo-slora k -wz * 4 vm I va N State of North Carolina Department of Environment, Health nfor l Resources 4 PA nag Diviio of nvironmental aa e t JamesHunt, Jr., Governor Jonathan B. Howes" Secretary A Preston Howard, Jr., P.., Director June 14, 199 CERTIFIED IL RETURN RECEIPT REQUESTED Mr. J. E. McLeod, Plant Manager FMC Corporation/ Lithium Division Post Office Box 795 Bessemer City, North Carolina 28016 Subject. Permit No. WQ0008149 FMC Corporation/ Lithium Division Wastewater Recycle System Gaston County Dear Mr. McLeod. - In accordance with your comments dated May 2, 1994 in reference to the April 11, 1994 draft permit we are forwarding herewith Permit No.`WQ0008149, to FMC Corporation] Lithium Division. objections expressed in your May 2, 1994 letter and the Divisions position on those concerns are discussed below" Objection 1; FMC seeks further clarification of the key to "'waste" as it pertains to it's operation to better allow for continued compliance with applicable laws and regulations. Response 1. The North Carolina General Statute siting which specifies that air pollution control systems are regulated and permitted under 15A NA is found in sections 1-.I fall which define activities for which a permit is required. This citing states that if a person constructs or operates- any sewer system, "treatment works", or disposal system within the state a permit is required. Furthermore, 14 - 1 17 defines a "treatment works" as any plant:, septic disposal field, lagoon, pumping in station construction drainage ditch or surface - p water intercepting ditch, incinerator, area devoted to sanitary landfill, or other" works not specifically; mentioned herein, installed for the purpose of treating, equalizing; neutralizing, stabilizing or disposing of ""waste". Whereas, 14 - 1 (8b) defines ""Industrial waste" as any liquid, solid, gaseous, or other waste substance or a combination thereof resulting from any processon industry, manufacture, trade or business, or from the development of any natural source. Based on the interpretation of these Statues, it has been determined that the "waste" from this operation is the liquid stream being treated by settling out of solids and recycled back into the process 'Therefore, FMC Corporation's kiln scrubber operation d meet the criteria of a treatment work generating a waste, therefore, requiring a permit under North Carolina General Statute. P.O. Box 29535, Raleigh, Portia Carolina 27626-0535 Telephone t -7 -7 5FAX919-733-2496 AnEqual Opportun4 Aff irmative action Employer 0% recycled/ t 0% post -consumer paper Page r. McLeod Permit No. WQ0008149 June 14, 1994 Objection 2 requests that the description of the permitted system be modified to include, scrubber water processing opposed to, "a scrubber makeup tank (water)" as indicated in the November 2, 1993 and April 11, 1994 draft permit. Response 2: The modification to the description is granted and reflected under the description portion of this permit - Objection : FMC believes that the issuance and expiration dues for this permit should be revised to reflect the (future) date of resolution of FMCs petition for contested case hearing. Response, e issue date will be based on the date of resolution between FMC and the Division. The expiration date of the permit will be five () years following issuance. Objection 4: The correct number of lagoons referenced on pale 2, Item 10 should now be two (2) since the R&D pond has been removed from the permit Response 4: is has been modified. Objection :, FMC has objection to the Groundwater Comments listed items 20 thru 27 of the April 11, 1994 4 draft permit. Response : Based upon FMCs review of the Groundwater Comments faxed to FINK on May 17, 1994 and a response to those comments received May 24, 1994, the Groundwater comments have been modified as agreed upon. Objection 6: FMC requests that it be notified of the classification of the facilityby the Certification Commission and be granted a sufficient time period to locate, a certified wastewater 'treatment operator. Response t All issues specific accordingly and a draft pi Division, and on June t, 111 permit was acceptable. Th This permit shall No. WQ0008149 issued 1 specified therein. Please p this permit Failure to esta information will result in f MEM Page Mr. McLeod Permit No. WQ0008149 June 14,1994 If yotfneed additional information concerning this matter, please contact Ms. Angela Y. Griffin t 1/ 33_03a Sincerely, rstn ard, Jr., P.E. Mooresville iOffice, Water Quality Section Mooresville regional Office, Groundwater Section Ms. Betsy Mosel r, Attorney General's Office Dave Goodrich, NPDES Group NORTH A OLII" A ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND A L RESOURCES RALEIGH CYCLE SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 1, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO FMC Corporation/ Lithium iv Gaston County FOR TIE operation of a 187,200 P y wastewater recycle system consistingof o parallel scrubbingtowers, a scrubber surge tarik, scrubber water processing tanks, and two 1.1 acre kiln ponds that are capable of removing solids collected by scrubbers''on kiln dust exhaust stacks to serve FMC Corporation/ Lithium Division with no discharge of wastes to the surface waters, pursuant to the application received July 9, 1993 and in conformity with the project plan, specifications, and other supporting data subsequently filed d approved by the Department f Environment, Healthand Natural Resources considered a p of is it This permit shall void Permit No. WQ0008149 issued November r 9, 1993 and shall be effective from the date of issuance until May 31, 1999 and shall be subject to the following specified conditions d limitations: 1 This permit shall become voidable unless the facilities are constructed in accordance with the, conditions of this permit, the approved. plans, specifications, and other supporting data. . This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting 3. e facilities shall be properly maintained and operated at a times. 4. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal it request must be submitted to the Division of Environmental Management accompanied by an application fee., documentation from the parties involved, and other supporting materials as may be appropriate. The approval of the request will be considered on its merits and may or may not be approved.. 5. In the event that the facilities fail to performsatisfactorily, including the creation of nuisanceconditions, the Pe ittee shall e immediate corrective action. including those as may be required by this 'Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. 1 swu vvatet� or go W. 17. In ]IIIIII llllllljpq,llIlI�l!lllll 111111 19. Noncompliance Notification: e Pertnittee shall report by telephone to the Mooresville Regional Office, telephone number (7(4) 66 -16 , as soon as possible, but in no case more than 24 hours or on the nest working day following the occurrence or first knowledge of the occurrence of any of e following: a y occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin or ; the known passage of a slug of hazardous substance through the facility; or any anther unusual circumstances. b y process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc' cn Any failure of a pumping station surer line, or treatment facilt res tin in a - pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility, d. Any, time that self -monitoring information indicates that the facility is not in compliance with its permit limitations. Persons reporting such occurrences by telephone: shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. 0. The following outline defines the events that will dictate the need for additional monitoring wells: ( Within 90 days of permit issuance, RCRA Facility Investigation wells -1 and shall sampled for the parameters listed. in Condition 20 ((1, achieving detection limits as specified in 15A NCAC 2L .0202(b). The results from this sampling, =d a diagram showing construction details for each well, shall be submitted to the Groundwater Section, Permits and Compliance Unit, P. 0. Box 29535, Raleigh, N.C. 27626-0535 within 30 days of the sampling. (B)- if determined by the Division that no exceedances+ of groundwater quality standards are present in -1 or DC- , then no further monitoring will be required under this permit. ( If any exceedances of the standards, specified in 1 A NCAC 2L it ), are detected as a result of groundwater sampling analyses in either -1 or DC- , then within 90 days of this detection, two () d awwrn radient monitor wells 1 and Qr shall be installed to monitor groundwater quality. The well(s) shall be constructed such that the water level in the well is Bever above or below the screened.. (open) portion of the well at any time during the year. The general location and name for each wen is marked on Attachment A. Each monitoring warm shall be constructed in accordance with this permit, and approved by the Mooresville Regional Office. 1. Monitor wive -1 and WQ-2 shall be sampled initially after construction and thereafter everyApril, August, and December for the following parameters: Calcium Aluminum* TDS Sulfate ` pal Water Level Chloride Fluoride Chromium* Iron* -Lithium* use method 30, preparation for metals, in Standards eth s, l7th edition. e measurement of water levels must be made prior to sampling for the remaining parameters. e depth of water in each well shall be measuredfrom e surveyed point on e top of casing" The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide relative elevations of the measuring point for each monitoring well. e results of the sampling and analysis shall be sent to the Groundwater Section, N. C. Division of Enviromirental Management, P. 0. Box29535, Raleigh, N. C. 27+62 -0635 on form -6 [Compliance onito 'Report Form] every May, September, and January. 22. Ali ells that are constructed for purposes of groundwater monitoring shall constructed in accordance with 16.E NCAC 2 .0108 (Standards of Construction for Wells Other Than Water Supply) and any- other state and local laws and regulations pertaining to well construction. 23. The Mooresville Regional Office, telephone number (7 i) 6+63-16shall notified at least two weeps prior to the construction of any new monitoring well required under this permit so that an inspection can be made of the monitoring well location. Such notification to the regional groundwater supervisor shah be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding state holidays.' 24. Within sixty (0) ;days of completion of all new monitoring wells required under this perrnit, the Permittee shall submit two original copies of a scaled topographic map (scale no ,greater than 1:1 signed and sealed by a professional engineer or a registered land surveyor that indicates all of the following information: a. the location and identity of each monitoring well, b< the location of the waste disposal system, C. the location of all property boundaries, d. the latitude and longitude of each monitoring well, e the relative elevation of the top of the well casing (which shall own as the "measuring point"), f the depth f water below the measuring point at the time the measuring point is established" e maps shall be sent to the Groundwater Section, N. C. Division of Environmental Management, P" 0. Box 29535, Raleigh, N. " 27 2 -0 3 " 5. Upon completion of all well construction activities, a certification must be received from professional engineer certifying that the monitoring wells are located and constructed in accordance with the Well Construction Standards (15A NCA 2C) and this permit. This certification should be submitted with copies of the Well Completion Form ( -1) for each well. Mail certification and the associated "4 -1 forms to the Permits and Compliance Unit, Groundwater Section, PO Box29535, Raleigh, N.C., 2 626-0 35:- 26. For the initial sampling of the well as specified elsewhere in the permit, the Permittee shall submit a copy of the -1 form with the Compliance Monitoring Form ( -59) for that well. Compliance Monitoring,Forms that do not include copies of the -1 form will returned to the Permittee without being processed. Failure to submit these forms as required by this permit may result in the initiation of enforcement activities pursuant to N General Statutes 13-2156. 7. The +C1MPl I Y" for the disposal system (See Attachment ) is specified by regulations in 15ANCAC 2I , Groundwater Classifications and Standards. Compliance Boundary is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary. An exceedance of Groundwater Quality Standards beyond e Compliance Boundary is subject to the penalty provisions applicable under General Statute 143- 15"6(1)a. Also in accordance with 15 A NCACL, a REVIEW B N ARY (See Attachment A) is -established around disposal systems midway between the Compliance Boundaryd the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the Permittee. 28. Upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater, treatment plant operator to be in responsible charge (O1 ) of the wastewater treatment facilities. The operator must hold a certificate of the type d grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. The ORC of the facility trust visit each Class l facility at least weekly and each Class 11,'Ill. and IV facility at least daily, excluding weekends and holidays, and must ;properly manage and document daily operation and maintenance of the facility and must comply with all other conditions of Title 15A, Chapter 8A, .020,2. 29. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension, Upon receipt of the request, the Commission will review the adequacy of e facilities described therein, and if warranted, will extend the permit for such period oftime d under such conditions and limitations as it may deem appropria Permit issued this the 14th day of June, 199 NORTH CAROLINA ENVIRONMENTAL AGECOMMISSION rest4ofnvZironmeTnitall rd ., Director Divisioncement By Authority of the Environmental Management Commission Permit No, WQ0008149 PRID7ECT,No To P rr�its and Enrjineer4ng nl +, Wa ter .5. li r Cti i Attention: Banes Jones tltl. NON-DISCHIkRGE STAFF REPOPT ANP P " �P l Tal County: : Calton mFO .:913-178 Perron Pic- wO14 P P I- C�TENEFRL INFORMATION ` P � ity and r s Corporation t . Lithium. Division Post office B., Bessemer city, N.C. CI1 Dste of Investigation: N1A rort P r + — } j _ , x _ T Mi�"hsel L. Parke rontacted and Telephone Number.' m r Itou t hum n to t The Lsth uM,Ch n c l plant rat rirectioof the junction , 161 and ?, {. �.r��.th a .+ t T �q ,2 of Bessemer i t y Disposal it ; , List for all disposal Sites; Latitude: 1 4 " Longitude: 811 1 Attach a USGS Map Extract and indicate treatment. Plant � + n rnap ; ,i land available for � expansion n 11p r dine '_ Tl�r irpit d area available for expansion, if necessary. S. Topography cation map or topographic indicating relationship hip 100 year flood plain included): The site not located this the 1 floe plain � t �� r ll`,.� topography with slopes. ,R ny buffer conflicts with location nearest d l irs a water supple well? Page Two 1 . Watershed Stream Basin Information a. Watershed Classification! C i, River Basin and Subbasin No: C t airb? OlnPT7 C. Distance to surface water from disposal ::: T existing ponds appear to be several hundred feet r r, any surface waters r vin positive flow, PARS" IDESCRIPTION WASTES AND TREATMENT WORKS 1, a, Volume: 0.1872 MID (Kiln 'scrubber at : ) 0.0073 MGD (Coaling "dater) Residuals: tons per year Types and quantities of industrial wastewater: The kiln dust recirculation panda receive apt aat r from scrubbers n the exhaust stack on a spoeumeneors decrepitation M Both dust and fluorides are removed, h cooling aat r pond receives water from on - site cooling ,towvrsY C. Pretreatment Program only)*: N11A2Treatment Facilities Current rmitt d capsoity of the facility: / Actual treatment capacity of the tac it tY(design volume): ru + r ponds - .(storage v0l yl Cooling water pond- . (storage volume) . Description of existing or substantially constructed WWT facilities: FMC operates two t l panda that are carable of removing solids collected by sorubbensn kiln exhaust stacks. only one pond is used t time FMC also operates recirculation 'corgi for cooling tower water. Residuals handling and utilization/disposal scheme: Residuals are removed from the kiln scrubber ponds and , d r used of in n on it landfill approved y t' Division isio;n solidof 4. Treatment Plant classification: Less Then 5 Points; Rating (include rating sheet). Facility does not meet the minimum for a class I "rating, a sic code( .) : 2819, wastewater Codes):. Primary: 78 Secondary: 17 Main Treatment Unit Code: 50000 Page Three PART III - OTHER "PERTINENT INFORMITIOV 1, Is this facility �� constructed with Construction Grant � Funds (municipals only)? N a Special monitoring requests: None at this time 3. Imr.ortant SOC/joC or ComplianceSchedule pat /A EAST Ili - EVALUATION AND pECoMMENDATIONS issuance of a recycle permit - for the Operation FMC t three requests wastewater recycleponds, Two 2l of the ponds are � u �� water and the third ran is Wee t used t r Ycl kiln � �' _ ran 'k�tL° ��3 � �= s�?a�0. r c �a1 cooling tower grater. The pgall water from the several bears. burin periods f high rainfall, existing c���T cooling water pond : directed d tn`' the n an 's _xistin� facilities a tailings pond) and then discharge through an NE E s rt all . a E should whether this and should permitted a dart >ot the N E Permit r t (r enewal al is in-house ae i included as as n r %n lu it as part the n nclis har ng permit, o the three pond are lined. will n to address None that r�a.� any concerns regarding Possible contamination c,,;nt'Y exist'r-r to permit issuance. �t pending a final� technical review w the sERG and r, r+ nt i is rnd that ndischar PermitGw , issues, ?.Sig—v6 turn n _port Ei°epa Date ' T at r A y Regional pervisor Date w a w...� pF VI t �cu`_ _ m 6 ' rWT � !..✓'" "� why k "a. �� � �4' � � s� � � AMx �. `!4W s` ���,,.,• �.. � su$4s La Y i6*° [ .' sewa it 21 'tea 851 70, The rp PaTk Al r F `"'l i a� �r•r w - -'- 46 7�, 4 A lt'�4'C�4'E�° �,� 14dr #T hft t r yrS r ter 73 4754$11 NE MILE State of North Carolina Department of Environment, Health and Natural Resources Jr.,14 Division of Environmental Management James B. Hunt, � ,lorlihrl B, Howes, Secretary , Preston Howard Jr.,P.E., Director N f S July 14, 1993 BOX 795 BESSEMER CITY,' NORTH A 4 LII A, 28016 Subj eot: application No. WQ0008149 iln Scrubber Fonds Recycle Facility Gaston Count Dear MR t The Division's Permits and Engineering Unit acknowledges receipt of your permit application and supporting materials on July 9, 1 is application has been assigned the number shown aboard, Please refer to this number when making inquiries on this project. Your project his been assigned to ela Griffin for detailed engineering review, technical acknowledgement will beforthcoming, Be aware that the Division's regional office, copied below, , must provide recommendations from the Regional Supervisor or a Procedure Four evaluation for this project, prig to final action by the Division: If you have any questions, please contact Angela griffin of q - 0. r �' Orel t `} Donald , ' „ I.L, r - Supervisor, errltit d Engineering Unit r cc: Mooresville Regional Office Rust Environment & Infrastructure Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 76 6-0533 Telephone 919-733-7015 n Equal Opportunity Affirmative Action Employer Jury 0, a � r . n y rjns Permits and Engineering Water Quality Section Division of Environmental Management P.O. Box 29535 Raleigh, NC, "7 -053 Dear Mr. Janes Several months ago the water Qualify people in Mooresville determined that the two re -circulating water systems at our chemical. manufacturing plant need t be permitted as non dischargerecycle snits. application and four copies for this permitting is enclosed. This should take care of th need for five copies of each w. engineering document. Please note the following: 1,. These are two long -existing 'systems. Earlier determinations by your Department were 'that such permitting was not required because we do have here at the plant an NPDES hermit No. N177 for the treatment and discharge of process wastewater. We also have pending an application for a stormwater permit. ;. One is a system of two ponds where air pollution scrubber water at our are decrepitation kiln is re -circled from the scrubber to one of the two ponds. when one pond is filled with solids, the gather of these two is switched in and the filled pond is cleaned of solids. 3. The other is a Chemical Plant Water Recycle Lake. . Analytical data; is presented for both of these systems. we believe that this information is accurate for our current usages. Page 2 08-JUL-93 5. Following your telephoned suggestion on June 17, we are sending only one check for $400.00 to cover the permitting of these than ponds under a single permit. Separate applications are filled out for the kiln scrubber ponds and the chemical plant water recycle pond because there are some differences in the two systems. Please let us noif it is determined that separate permitting and an additional $400.00 is required. Please contact me if you have questions. Sincerely yours, Arthur S. Gillespie, Jr. Environmental Manager cc. J. E. McLeod G. W. Matthews G. R. Scott R. Ahuja Rex Gleason- Mooresville State of North Caroling Department of Ens°irttnment, Health, and Natur2l Resources l i,,.ision of Enviro cart a c cnt Non-1 isclr t r lac ' t Application RECYCLEUSE AS M ORIGNAL) (VIIS FORM AfAY BE PHOTOCOPIED FOR FACILITIES GENERALINFORMATION: Kiln ''Scrubber Ponds rnralcan„�r ��tlu lis�lutt :. Prin, Owners or Signing Official's Narnc and I"itic (the-- ptrson who is Ic all rc _nsiblc for the fr cihty and its compliancc � �- 3. lvILili r Address: u 7 �tll: a .T cl plr rsc No.: 7t14 � 8- 400 rc t 1w{ r s slid #zsi as , f 11 t��, r csta lisi tot t rar e, - should conslsttnt with „ �r sp c�r..�. rj a on ��,r��t �t� trnrrtical Manufacturing plank 22, 1 — Fcc Sub tt d: tlil-Uu p cA: as rrn 17' r itt�de pl f rccycle f cll ty $ ZnO 1PERMIT 11 `1°l'`1? l .permit No. °ill be completed by if r'crrc al, compictc only sccts trs 1 llk 11� a ill r,t st r st rc (on pg,6). Submit only p s. 1. 2, 6 (original and �, cooks of caclt). Engin-e sj nrt r not ti ~d f rrcnc 1. New application for existing ponds. t is 13c rr rt l ;.i iii "+a:iil+ as s' rC,,, jt of a rcn wal 0 T�c�dcatr iEG to an SU i rcn c rst rrl lam t, lrst t=h- ca: stun I a s �P",�..e�i��a`` `'r'et �c L��wi ➢.3 ., uPP "-RnT 'S FO RTAI :R r' A A ,i 1 at-e of"astwatr: cstic;% CommcriadlP 1 Indusmall; � Other waste, (sptci `y): Pl a. ,- provide a one of two word description specifying the origin of the wart --water; such asschool, sr vision, hospital, c crcia , industrial, apartments, .tc.a 3. Volume f" rezycle,,watcr gentrated by this project: 1 I ns per day ;. Explanation of how recycle water vtumt was dttt°r cd: Figure taker from Air Scrubber sedllciu�t l ct pr jcct dcscripLiow Dust and fluorides . are of r r bb d fr exhaust stack from a s bdu ene ore decre itati n iln ------ IN'. DESIGN" INFORMATION 1, Pr vi r a bricf listoi f the components of the recycle farilat cs, includingd1mcnSions, 1:1capacities, and detention times of tanks, pumping facilities, high eater aia s filters, ponds„ lazoons, ctc- The iMDoundments' consist of tw recirculating scrubbing water- Only one is used of a time. When one of other nhd while the filled end �s Bred ed. Norm of closes: do,�,;,nslopc surface °at rs: Lribpt4ry t kern h Creek in the frowders Creek and Catawba River Basin., + :. lasslfficmion ofclostst dovinsl pc surface, w°atcrs: (as established by t Gc Env r nrncntal Nlana crrt nt Commission & sptcificd on page, 4 of this FDDI,ication). 4; I; a Power failure at the facility could impact waters classi � lttl as , SA, T3, or ;B, dtscnbc which of the mcas,res aurc, bf-ing iMp1c,=nttd to prcvcnt such impact, as re uircd i i l A "%CA H .tl C" ; Power fai l jr �rul c� riu� ire k 5. The facilities must conform to the follox�ing buffers (mod all otlitrapplicable buffs s a) 400 feet b r , c a a la con and anv resi cnc um ,T scpazats ovcrzship°; ) l fc t lx'twc' — n a suzn"acc sand filter and n), resid ncc i7'dc7 s+--pan tc ov -nc ship; c) 10 f.ct r--rt%;Pcen recycle t"aselttits anda water sUpply �,t� crt.c, PAGE 3 1 ) - If any of th-- buffers p,®ificd in no. 5 aboNc arc no, wing rnct. pi sr, cx.plain how the p rases buffcrswill providt equal or l ti-,r protccnon of thew "at rs of the Statt wiIth no in=d ptatcntial for nuisance conditions: Al I buffer requirements are met. 7. Art any compontnts of tfic r cic facility located widiin tht I yxca_r flood plain? yes, no. lfycs, briefly describe- the protcctive tricasures being taken to protezi against flooding. THIS P ICATION' PACKAGE WILLACCEPTS Y THE I IA'I ION OF ENV0,0NMENITAL MANAGEMENT UNLESS ALL OF THE APPLICABLE ITENA ARE INCLUDED °I II THE SUBMITTAL Requfred frern One, or iginal and thrtc copies of zinc mmplemd w d appropriat ly c cdtttcd apptic t.::n form. d, ac appr priatc pc -it pr ccss ' f c, in accordance with 15A NC C 21 .0205(c)(5). C. Five sets of detailed plans and sp-c'fications sipta d and scaled by d North aro)ina Professional En inccr. 'I"anc plans must includ- a gcrtcral locationmap, a site map which inrt c titers �w°h}tacany borings - rat hand ayaC�cr sarnnlss ��� � tathcn} along.th buffers, :striictta:n.s, and proper. ,y lints. Each sh zt of the plans and t1it first legs of tha spccifictuions must bc si n, l a ad scakcdL d. For industrial vastc%vatcr, a compIcte chemical analysis of the typical was€twat- : test be proviticd, The analysis may includc, but shali = lac hr, ited'to, o, a tea Carlon, BO , COD, hloridcs, phosphorus, Nitrates, Micnol, Total TrihalornErtxxancs, TCLP analysis, T natal I-lalogenatcd Compounds, Total Colif rcls and '1 natal I issralw cd Solids. c. If laptions arc a part of the facilittcs and tnc rec cle svatcr is indust:ialy Provide hyd�rovcolo is ricscnpti n f the sxu bsurfact to a depth serf ? l icct r d�' 1., vwPhs`chcw^cr is lcss. Tiers number of borings shall be staffer icnt to dcfthc t following fear the area undcrl.ving each major snail )'pc at the sits. significant chanpcs in litholopy°, the vertical pcm,r isa it ty° of th i. nsaatura d zonr-, the hydraulic ondt,C`ti vi:)' of -,h a[uratc.d zone, and the dcpth ofiCht t acan seasonal high ww'atcr Lablc, p ' p upportin calculations, ctc- M ust fra f. i��c cra��s f all rc trams, cy.a]uatcans, a r c�rract=ts, s sub -ma d as a pan o,' the sptcifications which arc signed and scalcd by a l o-,th Carolina Proof-ssionr l Enginctr, Although ccrtair portions of this rcouircd stalatnittal rnust do } by rather profcssionals, inclusion f ttacsc rnatcnals ands- the stfna'Gt c any sc� cif a h Carolina f' r�fcssirsnal rsl snc.r sinifas that h has raw icay *G is �r atcr=al and heat: udgcd it to 6,; cortsismnt xjtla his proposcd dcsi n. ivc err) eras `t a:z tand pc � t it a rcnc%Val or a r& c ificafion .o f 7 PAGE 4 ) . q TO: REGIOINAL N�'ATER QUALITY SUPERVISOR fcasc providt me with the classification of Lhc sorfaccvvaterSs iftntificd in nurnbcr bclow and on Lhc attach map sc cnt- c of s -fa eaters: Unnamed Tribot r to Abernathy Crook k in the Catawba River: --Basin Classification as cst blishcd by the Errs. n=ntal Managcment Commission): Proposed Ciassification, if applicable: Signaturt of regional office personncl:, Date. INSTRUCTIONS TO ENGINEEIZ In oiiicr to dctcrminc whsthcr provisions for dual or standby po,,mcr may bc required for the subjtm facility, the classification of the closest doNvnsl pc surface, waters (thc surfacc watcrs that any ovcrf low from the facility 1A,,ould flow to g ard) must bc dcter intdy. You are rcrltrircd to submit this foroi, with itcrr-s 1 Lhrouph lfl dornplttcd, to the appropriate, Di -vision of E nvirorm,--ntal` Manapcm.--rt Region,,! Wate., Quality Supervisor (set attached listing). At a t inirrturn, you must include, an ,5" by l I" copy of the pomion of a 7.5 t mute, USG a Topo aphic Map v,,hich shows Chc subject surface watcrs, You must identify the location of die facility an the closest d vmslor surface Nvatcr (%»triers for which you are requesting the cl :ssif acti6on) on the submittccd map copy. h application may riot-1 . ubmiite--d utj:.l ti'Lis f orni is complcted and included -,viTh the ub n tual, I Applicant (corporation, individual, ot- othcr) F C Cor oratron l tth�tt�t t � +�� 2. Narrc and Co plcic, Additss of n ,ntenrrg i; : m and Infrastructure, Inc., 2 Market Playa Warr Mechanicsburg _S,tatC PA Zip, - l C� _— — I c1cph nt No. II 5-80 1I .,,u. t n as e, i �l n Scr ber Ponds w 4. etc{a c lac lrt ° "'c urrsc. , 00,000 g each of two, „#4 pond` ps". y A'4 umc v �M.+'i• Xw IMJ v�"iw kt 4.S t"✓4?'a"#k t r.��4a+ ..i��.ve �'S'�ir., v' nas ^taawdl j $y' u p q ®# y i I d b e 1 y 0.a .W� 09 M1'„�F Creek: in the Catawba River Basins 6 at.3n y(s) whcrc prof-.-t and, surfact aatcrs arc l catcd. Gaston d'� nPiricu.e''w.d ds'.ii cam... ^-^' r'4.w R. t:. _. ..._..�:. V° y�.�o �'+ nr Sr}:"�'p kw"r f, ,i`,ry �-0.' x n*'a! '*�^�.:4�'9 s^x ✓a. p�Y cg1: txit on .�`�. �+ ' 5,.,+ a c.b �k .. k� aR a a , 4�,0 +.-,- a. b9. x ,.. yam, 4. r , , k°P l ��r : i s X 'S %�.r� � sue+ '� �.... r� g a' rt 4a "ww,. m .�..�...,.,,..,.,,,......_._._ .:.,�.,.,.,...�.e �--•- iJ. ?c,:d and Signcy.: rnirw., ��»'S�`�• date): 4 of 1 435 DrVISION OF ENNIRONMENTAL MAINAGENIEN7'I k e, OFFICES (4191) A-shevi.11c Rcgional WQStier, ''shun loo Rc l n l WQ Sup r. Raltigh Regionail WQ S r 91` P lucvillc, NCB 28802 I507 r 31 BwTw Dr,, suit,-- 11 /7 1- 20 Washington, NC 27889Raleigh, NC 27609 l a9,41-64 i 1 173 a23l Btziz NICDONMU :tit Ltnoir camdcn Mar -tin Durham Notes pion altlry ll �Lchtll Chowan Pamlico Ed9ccombe Onngc k:,li Pc mn CI)tr&,= Polk Clay Rut ord Cray= Pasquotank GranvDit Vancz . ' Cuzitu& Paquintans Halifax Grahwn av r T syl n i Dam Pitt Gattz lcshnstdn WWTW li nd--wn Yancy T II Grt=t NVashin ton L= WiLson Jazkaon l- oral 781-rt l-ly c Faywcvillc Rtgional NVc.. r• Wachov6 Buil(i ng, Suitc 714 l � rtsviHc Rcgiornil Sail s. Wilmington Rogirin. NVQ Suj)cr_ ayc.ttcvielle, C 7.53 1 919Noah lriain Street 127 Cardiinal nnvtExt ;,sicn r<l resvillc, sal 2 1 1 `ilrningtnn, r 5-35 Anson Moom 3 Rig; -start plc jr Mccklcnburg Brumwick New P n vc.,, Curnbcz"1 nrl Ri hkni ntl Cad Row Catawba st:,InlyColumbus rct Onslow H--,Mtu Szarnpson G as, on Union Prn , 1 tt lie ok-t &mdand I ell Cicvtland' 1"linnt mcr-Y Limo! i Winstrin-Sal= Rcgional a Super. 8025 Norrh Point Boulcvard, Stiit.^ ICE 19,,7 -?35 t " Ro l:ir'4ghari Allcg, 4any Randolph 1 - as o t. cs to SLIM' Dagidson i GldLford , !:, 0 Nani't and comp!-'ts AdOws oAn-linwing Firw Rust Ervin qqprqmqenjt______ and Infrastructure, Inc., 2 Market Plaza, Q, Gry: Mecha ni slaturg_ slac: PA Zip: -llD-i5---- poo, _(717) Qj- 001 Professional EngineeO Cer!m5cation. I, atj-s, that this application for has tntn by mt and is accuratc zmd cornplctc to thc test of. my know1cdg, I fur hctr attest that to thee. L--st of my lmowltdgr, that: proposc,d design has ly--cn prcparv-1 in accordanct with wc applicabic rtgulations. Al,,hough ccrta± ponions of the sub-nnittaJ package may, have be -en dcvclopc° oih,r professionalls, inclusion of ithts: mattrials undo my Agnature, and seal significs that I 1hilVC TtVit,NTftd thiS material and have judgod it to & consiscm vAth the propowd deli Nonh Cardina Mfessional, R.-guisYs Rghwatlor.,No. 77 6057 N F�iin,z Narn,- of Enginccr L),A 1-1(,0 1L) &JU C scal ajl� Sioz 'I"Llre (Spccify date): 1,Jo.-rH T-193-5 If ApplivnnA CeWcahon: t J. E.ht yid Lutc-st tl,.at this •applicsion for -RERYEI--Water has Wn rKe"wd by nws ,, and is accu:,-tc and comphte to the lost of my that if all raquAd pans of Ws application a7c no: =npinDd and, that tf' T(,qi,n.rt!d suppo--,--n~ infwnwio" Z'TIO�yInjon:S are inn: incladmn this avylication package 01! b; rvurnsh ar C '10XV A K 771 WAT: APP I 77MA K ISFOWTION AND AWE ALS, SHOULD BE SEN7 TO TUC FOLLOMW ADDRESS: NI1IRTI-11 CAI',,C)L,I>;A DIVISQ)j' C)Y&Q'JP-,O�NIINJEN're NVATER, QUA.1-TTYSECTI(�N PUNATS AND ENGINEERING uNr,r POST (ANCE 13031 2953S 51�� 'NOR-TH S,�,LISFWRY STRETT RALEIGH, NORTH CAROLINA 27C�6-0535 'All-KNO)NE NUNWAR: 91103000 6 o F 7 PERMIT APPLICATION PROCESSING FEES (effective October 1, 0) T1 M l�r 1,1, e l' Industrial S400 Dotmstic/Cooling Watr YM ��',,hhyy +�yy�, 10,001 - 1,000,M GPD Industrial Dornts&lCooag W'at r 1,11 - 10,000 GPI Industrial . 4 a d = +figy K G (� S. PD and , . .. in lc Family Dwelling 40 $120, Sludge < or 00 Acres 0 lud e > 300 acres 2 50 Se'v r Extensions NOTE: The Fees for Seal Rernediation Projects are the same as for Sludges. Under the Sewer Extension only to thOse Fee, "delegated to municipalities" applies, governmental ,jurisdictions that have specific delegation rep°ae ° aUthorat , as Manageanaerit.>••. granted by the ivlsiori of Environmental 7ot m� State of North Carolina Department of Environment, Health, and l�laturalResources Division f Enviror=tnW a t".rra ttt Non-Dischargt Permit Application (THIS FORM MAY8 E pHO7'OCOPIED FOR USE AS ORIGINAL RECYCLE FACILITIES GENERAL INFORMATION: Chemical Plant Water Recycle Lake l : Applicant (coqvratior, individual, or ott r ): T fir° �t� ry � t��a q� j ara Print n rs r Signijig_Official's Narne and Titl (tht p rscart who is .l ally s sponsiblc for tht facility and its com,pl arsc J. E. McLeod� P an . Manger Mailing d ' ss� Box 79 its;,Bessemer i State. N.C. Zip: 1 ° rj ct Name (s dda Nasis tt� facility° or stabl'i hrrm rsa a should l ct ras st rat with p a µc= dark n pla.ds/sp cs, lts.tt f flow acc p ttc ., cratidt al A ;r rr tts, etc.;t Chemical Plant Maser Becycle Lake 5. p 'plactiticast mate, 6-22-93 d, F .r, tibmia d: 0 - 00 our:ry wh r pr y t is l cat Gaston — fi i7" raEit a e of recvcl faciti ° location S. id; pERNII-1, INFORMATION: filer it No. (Neill be completed by NI): r r�r� ra8 mcadi ac boor Specify ,h thcr park t is: w, to only s�cti as f f appli arrt si t a:tare *lf r rte �al, Corot) y pSubmit Ltnly pas. 1, 2, (original and � cop;, ofa ch . rtEine r signatum not rsqui> for r ntwal`. New Permit for E is` ing Pond. if ;his ap li ati rr a it subl mitt as a r stale f a ra pal car modification tea a :s i pew t, lest t �C.ist'n p�rt�ra t nu , r d issue dat _— r-X p ci rkhath r tl a applicants is ublic o FOW& R FA ` 4191 page I oil _w PAGE 2 (4191) ITT.: INFORNIATION'O;N'NN'!ATER: I Nat urt of Wasttwater. — % Dom-.sdc; % Cot rimr-rciall; 100 % Industiial, , _ % Othcrwaste specify): 2, pleas c provide a one or two word dcscription spccifying the. origin of the wart water such as school, Subdivision, hospital, cornm creial, industrial, apartmcnts, r-tc.: Chemical ufactttrrtt Plank 3. Vol umt of recyclt watch gerimted by this projtct: — 7,L-300— gallons Per day 4Explanation of how mcycle wattr volume was dtt'tied: Actual measured 5. Bric'fproj= description: Mostly cool ing tower water. TV. DESIGN INFORMATION 1. Providc a brief listing of thcco-Tiponcnts of Lherecyc1cfacHifics, includingdime nsions, capacifies, and dcttntion tunes of tan.s, PLI'llping facilities, high eater alarm, s, filters, ponds, lagoons, 4 acre recycle lake de' th is thou to_araqt__ 17.5 ft. The volume is therefore about 23 tags Na,-nc of closcst downslopc surface v,,L tcrs: Unnamed tributary to Abernathy and Crowders Creek in the Catawba River Basin. 3, Classification of closest downslopsurface, watcrs: (as established by the Environirrie'rit-al Mianagcmcnt Commission & sp":Cificd 01-1 MCC 14 of , , cation), 4, It" a poA,cr failure at the facility, could impact %vattrs classified as WS' SA, P- or SB, d-scrril awhich of 01-. mtasw-cs -ffc being implcm-Medc' to,7rcvcnt sudh impact, as rcqu�zcd in 15A ",CAC 2H .02DD: N/A 5, Tnt fa-�Uitics mco ust nform to the follov"Ing bufftrs and all odic: applicable, bulEci—s): a) 400 fect b--rw--cn a lagcoon and ar�y rcsid--n---- Undt-, separate wxmtrship; 1)) 1 DD feet bcM,ttr a sty fact sand f-Oztr and an), residence and--r separate ov ncrship; c) ID) fcr-t bstwctin rccyclt ';'a-cilifics and a %vattr supply d, SO fcc-, bc,,wccn -'h-- rccycl-' facihfi--s and property hn--s-, 2 oil 7 AP 3 t,51 . if any of the buffers cifi .d in no. 5 abovc arc not b,--irig rnct,pIcast txplain how, the proposed buffc s will pr "�Yidc equal or betterprotcetion of theNVatcrs of the hate v•it no incrcascd ptrtcnti l for nuisaact c ndi o= -U—f—f r are met. The lake is very nearly 50 feet from Highway 1.51° ® Artany mpdncnts of the Tc--yclt faciEtY located within the 100-ycar floodplain? ts1 no. If yes, britfly doscrik the protcodve Mcasures being taltcn to pr ttn` against floodin& THIS APPLICATION PACKAGE WILL NOT BE ACCErrED BY THE DMS10NOF N RONMEN"I AL MANAGEMENT Ulu"EBBS ALL OF THE APPLICABLE ITENIS ARE LNCLUDED WITH THE SUBNIITTAL Required Derry . One tdtri final aid thr= copies of the cornpltMd and approptiatelY cxccuted application ford b. Iltc npprcpriate pe tt pr e-ssin tet4 in arccrdwtcc Nvith 1 A NCAC 2T- M05(r-)(5), :. Five sets of dttailed plans and s tcjfications signed and scaled by a North Carolina Professional Fn inter. The playas rust includes a en r al locatio€ map, a site reap which indicates vs„here an), b rim, r hand auger sarttplt,s were talten, aping with buffers, structures, and proper-,y lines. aach sheet of the plans and the lust page of the sp .n.ification must bc, signed arid sezdee, d. For industrial wastcwatcr, a complete chcrnlcal analysis of the tyTical rnlust bt provided. The analysis may include, but shall not be limited to, Total OrgL111C Carbon„ BCD, COD, Chlur�des, Phosphorus„ Nitrates, Phenol, Total Trihall a meth nos, TC LP any ly° isTotal i ales e.nated Compounds, s, Total C:nl'i t- , and "1" sal l ls; olvtd Solids, e. if lagoons art a p-a t of the facilities and the, recycle W?-tc is indusuial, pro �id a 1,vd.rcpt logic d�scrtpticn cf the subsuri'act t a depth 0, fret or bt° 1:,whichever is less. The n�urnbcr f borings shall be, sufficient t � de:t e the ftallot�„irap for the area and rly°ing each rrlajtrr soil t4°pc at tht tc: significant ct,rn cs to litl-t lr�pY tltc �wr Kcal Pc eaoility„ of the unsaturattd z- nc, the hydraulic conduct'# -arty f tilt saturatMd tons„ :Lnd tilt dc�)tlh, trf tht mean was to l hgh water tabic: f. Five copies of all reports, ts, cvaluatiorls> a' cemcnts, supponing calculations, c.tc., Mlust bc subrTuitmd as a p -t erf the speci5cations *hi-ch trre signsigncd and sealed by a le i,h C3TOhna: Pr�ofcssi nzl Enggintcr, Althct=:th ccr,ain p rticsrs of this repttsre subsrtittal ttsust be dta„elcp cd b „tether pr I . nals, inclusion of then,:. nlaternals under the: siunaturc and stal of a North Ca;-ohna Professional Engin er signif t� s that ltc has r vicw:t d this material artd t has »< . It to be consistcnt ,vith h.s prorpost a cesi0n .' Fivecones of the tsttt�g pt; ail tf a renew; . of a moJ-4s "a ion. of ,,1 PAGE 4 (4/9 1) TO-. REGIONAL WATER QUALITY SUPERVISOR Plcasc, providr, me with the classification of the surface watr-rs ldtntiflicd in nutnb--r 5 klow and on the attached map scgmtnt- Na,mcofsorfact,watcrs: Unnamed tributary to Abernattx-AnLorders r ek lrt the Catawba River Basin. Classificarion (a-s rstabhshed by the Environrncntal Majiagcmcnt cornmission): P'mposc,d Classification, if applicable: Signatu= of T-egional offict pc-,5c,nnc1- Dat-.: INSTRUCTIONS TO ENGINEER In order to d-.tcnr�nc'Whcth--r provisions for dual or suandt subject facility, the classification of ffic, closest downslopc surfa any ovcrflow from thc facility would flow tea "aid) roust N, r S,A=il this forl"n, kpiui itcrns I O-Lrough 10 cornpl.-ted, to the appri Managemcni Re--gional Wattr Quality Sup,-rvisor (scz attached include an 8,5" by I I",cbpy of the portion teal a 7.5 minute. USG uk" subj--Ct surfacc,,vatcrs. You niust identify th-. ladore ofthe surface watcrs (wattrs for which You arercquesting the classific The application may not tr- submitted Until this fo,,= is cornplttC4 powcr rnay bc requirtd for the C, graters (the surfacr- waters that .ttrmincd, You arc Tcquir--d to iriatc Division of Environmcnml sfing), At a rrunimurn, you 11-10st Topographic Map which shoxs ility and the. closest, do,,�vnslopc dean) on the subn-fitted mnp copy, and includf--d%vith the Sub-mittall. I Applicant (corporation, individual, or other ): CCO 2 fait a.-idCoriiplctcAddress ofEn_pincci4inaF�,,—,,,: Rust Environmental ----.,.-- and Infrastructure, -Inc, 2 Market PlazaLya�__, Mechanic PA Zi, p 17 Tc.,cphone No. 795-001 3. Flmlic-ct flan:-; Chemical Plant Water Recycle Lake 4Stee Facu' ny Volurnle-, --23-,OQO,900 gallons 5i a c(closest dcwnslopc- surTace waicrs., Unnamed Tributary to Abernathy and Crowders Creeks in the Catawba River Basin. 6oun-,y(s) whcT-c proit-1, and", surface locate e': as 7. !tap narncacid date: lye-- 8. N-th Carolma Pt'"isn-a6cri No. 9E'lin z Nam n Cif E n 'r in Cr 10l and Sign atLrr- (sp-Acify date): iY3 4 of 7 ry e-Y J j P ION' 'IRON "i . ?+IEN REGIONAL OFFICES"91 eville Regional Supcx. Washington Regional wQ Supc,.-, Ralcigh Regional WQ Su r w 9 "Aloodfin PLict P 0 Box 1507 3800 Ba=t Dr., Suite 101 shs.vtllc, NC 2,8802 Vv`ashingLoa, NC 27889 Raltigh, NC 27609 704/ 51- 8 919/9A 6- 1 919/733-2314 May Beaufort Jon-.S.' Chatham Nash McDowell camdai ?,,Iartin E4ccombo Orange Caldwell Nfitchcll Chowan Parnlico Franklin Person Chcrokm Polk Craven Pasquotank, Granville "Vance May Ruthcrford currituck P uis Halffax Wake Swain Pitt Johnst n Transylvania C atts Tymil "9 i son z tcrson "Y'ancy Washington Jackson rG yt ayc-ttcvillc Rc r nal wQ Su'ptr.' Mooresvillt Regional WQ super. Wilmington n Region, 'VIQ Sulxr. Wacl ovia ButldLng, Suite 714 919 North Main Suet 127 Cardinal Drivt t—csision S yctt s°tile, NC 283 1 1 ?,,Ioamsvillt, NC 28115 Wilmington, NC 118405.3845 919/48 -1 1 7t /663-181'9 1 ,r395- 900 un n 1"1 re ,fluxand--r Meickltnburg Brunswick tw a tr ytr 1 1 k1 -O i 4M. abarrus 1'o,,;',,�Lt.. .. pp��**s CaL-'Mtonslow. d Richmond Cauiwha St n*" C,',-,u nbus P deu- 1 a Sampson Castors Union Duplin 1ett 14"�,++ryr'Fyye,rye t1 .. : 1�+1%.,�.1"tycl and -y j tgorncry �y1 p5 Winston-Salem Pcgion t V*'Q Sorg Lw 8025 North Point Houle1vard, Suite IDO ' ,=s.rrSWT-, alern, NC 27106 9191'761,- 3 51 i Stokes cas'ovc]]SUITy' 1 avoid. Watauga § Wilkcz P ut "x -i n Guillurd of 7 Z' t'i k..! Z- Q 7 Naim,Complttc Ad!-4---ss o' Engin---rn� Rust Envi ronment and Inf Inc 2 Market Plaza Way Mechanicsbur~ lats: PA -j3Q-55— Tcltpho:-:� No. (717) 795-8001 professional Engineer's Certif-I cation 0 td —(Joe-re!5 attest that this applicafion for p tAD A 4 7' 10 I-J has b,--en rt,6cwcd by = and is aocuratc and, 00-,,-�plctc ta, the bcst of my knowlc4gc, I fu�-,hccr attest that to the b--st of my 1-,.-nov,,1tdgc t1?-- proposc-d, design has L-,,-c:n prcp,=,d it aaccird,%.ncc ith tht applicable rtguL,6ons. Aithoug"I cart 111 n dcvclopc,� by otthu proftssionals, inclusion cif onions of this submitta.1 packagc may havc b,-c thcs.- rnattr-.alls undcr rp.), slgrat= and scal signifits teat I have rrviv,%v--ki this material and havc Judge,d it to bc- consistent with the proposed dcsigr- 7- 14,35 Nort]h Carol;na FIrofe� Pnint Narric off '',"n-in-tu a.,-d Siplamure (sptzify datc): klblert,� r-1 Cvj P- A R PeR ui T lq3 C Applic.int's Certification: J. E. McLeod amcsi that tit is application fo,- Non-DisOh Permit for Chemical has DV m iU'iO is accurpa,' a,.nd compicte, to t,,,jt b' ion arC Cu ou f k's anplica,,' U U,` aTc no: incl',,,u-,c�, z t' s, aT,.-,,, nLci.! 2,' v, ka, 1 4,1 Dat,.- S ITCOMP' TED SijrOULL RE SEA7 7-0 7-14'1-n FOLLOIVING ADDPL,SS: NOR"TH CAP"OLINA DIVISTON OF -,N, E N VIR UN N I E N T A L, N A.-'k G T WAT.1,R' QUALm, SECTION PEF',N111"S 11AND ENGINEET"UNG, UNFI' POST OFFICE BOX 29-5-35 5 12 N I ORTH S 1,1SBURY STREET 11"AI-EIGH, NORTH CARZOUNA 27626-0-5-35, 7 0 8 3 6 PERMITAPPLICATION PROCESSING FEES (effective October- 1, 1990) MQ1 �n N 1,000,000Q Li lndustr� . k Domtsdc/cooling Water 1 ,001 - 1,000,E GPD lndnstn .l 2 50 Domestic/cooling "dater 2 50 l X l - 10,000 GPD Industrial S400 $200," Do=sft/Cooling Y atcr S400 $200 or = 1,WD GPD and S in ie FD wellin 2 1 12 1udgc < or = 300 Acres c,A,e: Exttnmns (nondei- te,d cwcr Extensions Cl s le- .a4 rafive 2DO NOTE: The Fees for ,Soil Rernediation Projects are the some as for Sludges; Under the Sewer Extension Fee, "delegated to municipalities" applies a tl to those governmental jurisdictions that have specific delegation review authority, as granted by the Division of Environmental °la��a ;ei`nent„ 7 of 7 �_ ,?<~s#' �° • ..�"&.ice � Y` ,. �� * � ''�° i^'�,.�,t �, „r o- •`ram'--•, � 't �"'•u I,°Y Y "``. w.; �. „ , • "—` ar"a,t "3' y , d ;" " '� as �""`"�%—�.--.r�."�>" s ° s ,a r r"'�^" t. �' " � rr "a" " � •, �}t� . �' �. ^" '4 "• 5 �' � ` "'"say- ia*"�, .; �'" *, 1 s a f ' � � � � � .� <� ., `A a �:-„� tb m .• �� ``""" � A # $r `t,,o-®"q wg •.. w '1 \ r" p r *y x d ,r k" r "'-•'�"� 1 .� �"Y K. a s.t1':J k-.*1^ ' �S'af ru-,w, " �?...„x`i t t"m `°��� 1 �• d� �'x`� ,�.»w.�%^�z v � �"���Y � .,` �`",��' � a * � k fit;, �"� � °a:��'$ d �°' ;�rti k a 1 „ IN' Vp �"p S fa sue' If, ` d..Boundary 4�. `" +' `' 40 r4 ,7"C` tt 7E1�� gg Park a5'�` r r s t .� i -# ��, � rasrae`R,#, ". x'..,,.`� � F.. ✓'` r ! ¢ .w NOTE: Map Derived From . _ .5 Minute Togo. Qua& Bessemer City, N.C. TT CORPORATION Site Location Map En in ors, olo st , :r vir nt l Scientists � T- t'tarkr! -1 ay, Mt aruu burg, PA 1 � N Phan : 717/ l Fax 717, -77954280 Bessemer City Facility ..1 SITE GEOLOGY The natural geologic materials present on the site have been classified into four general groups. These materials groups are soil, saaprolite-soil, saprol i te- weathered roc°:, and bedrock, Soil, from the surface to a maximum depth of ;approximately six feet, is generally as well -drained sandy clay loam. Underlying the 'soil and extending to the depth of bedrock is as saps lite material. Saaprofite at the site has been subdivided according to the intensity of in -situ chemical w�^eaathering into saaprolite-soil and saprdlite-weathered rock, Bedrock consists of alternating units of metamorphic schist and gneiss and; is the parent material from -which the overlying saaprolite and soils were derived. L? SITE SOILS The sail in the vicinity of the site has been mapped by the USDA SCS, as shown on Figure 1-5. Because most ofthe site was used as an industrial manufacturing facility prior to mapping by the Soil Conservation Service, the major soil classifications ;.are disturbed soil types, The area surrounding the plant is mapped as Urban Land (Ur). This map unit consists of areas where pavement, buildings, or other urban land uses prevented mapping of the natural soil cover. small part of the northeast corner of the site was mapped as Cecil -Urban land complex ( f). This map unit covers areas of mired Urban Land (Ur) and areas with Cecil sandy clay loam soil. The Cecil snail is a well drained sail developed can p ednMont uplands with slopes ranging from 2 to 15 percent. Typically, these soils have to surface layer of 5 inches of sandy clay lo,-iri, and more than 5 inches of real c.laa: subsoil grading downwards to as red clay loam. "I'lle subsoil is underlain by loam, saaprolite wid weathered granitic rock... The dominant natural ; sail type in the site area is the Tatum silt loam (Ta). This soil is as well drained soil developed on piedmont uplands with slopes ranging from 2 to 25 percent, Typically these sails have a surface layer of inches of brown salt loam, and nearly 35 inches of red silt} cl;av subsoil grading to as red siltyclay loam, underlain by a mottled brownish yellow, yellowish red, and red saa route. Below � the saprolite is weathered sericite schist or phyllita rock at variable depths: 1.3 SAPROLITE as rolite is unconsolidated material which is derived from in -situ weathering of the: underlying bedrock. The saaprohte is subdivided here into two gradational zones based on the intensity of the eochernical alteration of the parent rock.: material, The upper None, saprolite-soil, consists of soil that retains relict structures of the original parent rock. The lower zone, saprolite-weathered rock., consists of friable weathered rock.. The Subsurface transitions between saprolite-soil, saaprrolite-weathered rock, and bedrock hawse been defined by the mechanical properties of penetration resistance obtained during drilling of existing tart -site. monitor wells, Standard penetration resistance is as peotechnicaal t s; performed during drilling operations which is used to measure the competence or m chaaaaical strength cX ns-situ deolog c material. . aprolite-soil here: is defined as material having a penetration resistance of less than 100 blow daunts per foot, l~ATCCorporaiiorr ,tray° 199 FMC Corporation Description of Site Geolog�jlHvdrogeologv Saprolite-weathered rock is defined as material overlying bedrock with a penetration resistance greater than or equal to 100 blow count-, per foot, The top of bedrock at the saprolite-weathered' roc k[bedrock contact is defined as the depth at which standard soils boring techniques can not effectively penetrate the geologic material. The thickness of saprolite is highly variable, For example, the depth to bedrock ranges from 27 feet in, boring Wl to greater than 100 feet in borings W4 and LI (Figure 1-4). As in most of the Piedmont, thicker profiles of saprolite develop on slopes and in valleys while thinner profiles develop on topographic highs aud ridges The saprolite-soil material obtained in boring samples typically consisted of fir to stiff, grange gray to red -brown, micaceous, fine sandy silt,. The standard penetration resistance generally increases with depth, and typically ranged between 10 to 60 blow counts per foot. The saprolite-weathered rock obtained in boring samples typically consisted of very stiff to hard, tan -gray -brown, micaceous fine to coarse sandy silt with gravel size fragments of weathered rock. Standard penetration resistance generally increased with depth from 50 blow counts per foot to greater than 100 blow counts per inch, Since bedrock is not exposed at the ground surface on the site, relict rock, structures within the exposed saprolite were measured to obtain a general orientation of the site geology. Relict rock structures within saprolite-soil exposed in a drainage ditch were measured to strike North 46' East and dip 75' Southeast. 1.4 BEDROCK Bedrock at the site is not exposed at the ground surface but the depth to bedrock has been inferred from on -site drilling records (see Figure 1-4). Auger refusal and penetration resistance t, tests can be used to identify the top of bedrock, although refusal may also result froin encountering boulders or lenses of relatively hard rock which do not represent the top of continuous bedrock. A core sample of bedrock, was obtained from boring WS, The rock was a moderately hard to hard, slightly weathered, medium dark gray to light gray, fine-grained bioLite gneiss with quartz- feldspar bands or intrusions, Joints and healed Joints were close to very closely spaced. Foliation was variable but typically dipped approximately 70 degrees. Accessory minerals included chlorite, calcite, pyrite and hornblende. 1.5 SITE HYDROGEOLOGY 1.5.1 Aquifer Characteristics Presently at the FIMC facility there are seventeen (17) monitor wells which have been drilled ran site rangin- in depths from 20 to over 100 feet deep, Based on water level information from these, wells", -it single water tableas hbeen defined beneath the FMC site. This is best illustrated at wells W-2, W-4, and W-8. These three wells are grouped closely together (Figure 1-4) but are completed at different depth and in different materials, Wells W-2 and W-4 are completed in the saprolite-soils, whereas W-8 is completed in bedrock. Water levels in these three wells are at nearly the same elevation and the changes in water level over time have been uniform. This uniformity of water levels demonstrates that these three wells intercept the same aquifer. Thus, FMC Corporation July 1993 FAIC Corporation Descri tion afSi1 fi t,� pa r r a la, •�e the different geologic materials at the site within the upper 100 feet are not hydrogeolo iawaally , separate, but react as a single. aquifer, To date, limited hydraulic conductivity values from slug'tests of wells in the four different geologic materials present have been obtained. Overall, the geologic materials have lower hydraulic conductivities with the increased degrees of weathering, The measured hydraulic conductivities obtained at the site vary over an order of magnitude, ranging from I. -4 see .4 ftiday) to 3AxIO-3 ctaats .c (.d ftlday), Four wells corm feted in the salarolite-soil zone had hydraulic conductivities ranging from '1.5xlo- on se.c 0.4 ft/day) to 1.6xl`1-3 crra/sec (4.5 ft/day). The average hydraulic conductivity value. obtained from the saa route -soils of 5A0lfl_,a c ni sec (1.4 ft./day) is considered to be represL,ntative of this soil zone, One hydraulic conductivity value was determined for each of the sa rolite-weathered rock and bedrock zones. These were 1. x 1 . crai/sec (.8 ftlday) and 3.4x 1 t1-3 craajec (. 1`11da ), respectively. These hydraulic conductivity values are considered to be representative for the geologic: materials found at the site. The difference in the hydraulic conductivities of than geologic rnaaterials underlying the site are dues to the variations in the degree of weathering. When bedrock is broken down into sail, the minerals in than rock are reduced in size to sand;; silt and clays size particles, The soil has a lower permeability than the bedrock, because the finer grained size material in the, sail restricts the flow of water through than material. The bedrock permeability is controlled by than openness and interconnectiveness of the fractures. 'Thy~ soil forming processes can clam up these fractures with fine gained size material, The rare tailings placed cap°er large bares of tlae site have #a hydraulic conductivity that is significantly higher than than aprolite-soils on which it was placed, 7'he ore tailings have an average hydraulic conductivity of approximately 1.5xlO.3 cra/sec (4.2 May). This may cause as preferential flow of water within the ore tailings rather than in the saalarohie-soils. For areas in which the:: water table is within the tailings, groundwater would tend to flow within the dare: tailings rather than within thaw•: saprolite-soil. The depth, to groundwater at the site is closely related to the: topography. In the upland d areas the depth to groundwater is typically from 20 to 30 feet below the round surfaace. The lowland areas have grour1dwaater rrauch nearer to the surface, typically less than 10 feet. Wells located on the slopes had depths to groundwater that were intermediate, typically ranging from 10 to 2 feet. I `,t 1 atr � areit cart3 July 1993 FMC ..i¢taiJ Cif BESSEMER Cr7t T C1` T Ta Ur_ „ QdL4.. .... Pf C f r + aT tl f v a '•Ti oin T �-- ... s/' f' 'FMC PropertyFMC Property Boundary } Boundary 7 tr „ r,< E PLANATiOtiPOND t � «yam , 'SOIL SVIIES . 'Drr Cold Care Tailings L. ,a ' URBAN ND$Lap i TATUM Isar LOAM rr+f r 4 CECtL..—URE COMPLEX :dCiira �:.. ., °°• •.. ,:.,,., " _ AL+YMANCE GAAVFLL'Y LOAM (AR) LrTHCO PROPERrY BOUNDARY ti e map derived from map prepared x r are$; t yr serfy rvr r �fe �s r sa by FSI r a DUINTIN CORPORATION Site Soils Map nginLmkrs, Geologists, FMC S'�PORALTION- ITHI r` DnTISION NT FA 17055 � s � : Bessemer C it r Facility + " T Ot : 3112 -06194 �tAe . 3/s193 � ALE 1 =1 000' F6GURE .: 1.3 w 1 23-06194 Table 'Analyses of Chemical PlantWte Recycle Lake SWMU o. 1 (concentration in pprn, / Date Li, N 8a 4 1 fSttry anir 06/03/88 MO 21 9 22 0 0 4 200 9 6.7 06/22/88 8.5 20.6 8.2 12.0 0.11 3.6 3.1179.1" 110.0 9.3 345.1 3.7' 6.8 6/29/88 16.1 21.9 9.5 13.1 0.1 4.1 3.4 178.0 90.0 9.4 336.3 5.0 6.2 7/06/88 16.1 22 10 13 0.2 4 3 178 98 9.4 336.3 5.0 6. 07/13/ 8 21.9 19.1 3.4 17.2 0.2 2.9 4.0 170.3 110.0 8.8 35,4.0 5.8 6.7 09/07/88 18.4 34.8 13.4 29.4 9.0 3.6 3.1 180.1" MO 9.1 352,7 8.7 5. 09/25/88 22.7 29.5 12.3 17.8 0.2 3.5 2.8 180.4 110 8.9 359. 8.5 6. average 19.7 24.1 10.1 17.8 0.1 3.1 3.3 178.0 35.7 9.2 350.9 5.6 5.4 Table, 1 B Analyses of IOn Dust Particulate Scrubber Water. 1V W No, 1 and SVVMU No. 6 onct.ntratiurss in ppns (mg/1) SAMPLE Bate Ai As so Be Ca Cd Cr Fc #V � li M Nn Ne . tia" Pk Si A � St Sulfate Kiln Scrubber Pond (water) 5/85 980 NA NA NA 180 NA 1.5 330 NA, 87. NA 28t1 220 220 2.5 0.2 NA NA 160D WA 24DO WA Kiln .Scrubber' Pond (water) 11188 626 WD t1 B9 0.78 8.27 MA 1.74 328 ND 105- 109 26.2 205 44.8 2.0 N2 396 NA NA NA 1015 3.1 Kiln Scrvbbef' Pond (filtered) 11785 627 ND 0.09 0.78 8.46 NA 1.74 331 No 1D7 110 26.7 ZO8 44„9 2.0 N6 404 NA NA NA 1110 3.1 Kiln Scrubber Discharge Pipe. 3189 836 NA NA 1„0 68 NA 1.0 287 NA 114 121 45 242 72 2.8 NA 447 NA NA NA 1646 2. NA Not .Anaiyted No Not Detected i W2 W3 W4 WS wrl W7 WR Ars WIG WIi wI2 Ll LZ L3 L4 LS 9841 Vlij V11 R801 G RD U N 0 SU R PAC F.71'A 172,7 867.4 BOA 2 W'7 FA 127,3 A 'p, Raring 847.9 ..iN red RMS A.Wf T—iiauhl -4 A'f—t 30 SCALE: I INCH 15 FEET 879.5 E.171 903.1 MI. 77 Ref —I Tih.ivaled go VIM T,1,4,v1td at& OR CC TIAIUNGS SCTy Fine SAND, tight tan, very lonfre to Pent Penetration Rayietance loss than or equal 10 10 Blows For I in - root FILL Clayey SILT,?ed, sIff 615.4- Perwritualien Rganitance ies,% umn or equal to 20 Browo per A09- 004,5 Foot swirl Tftrwrattd Fine to Carron Sway SILT with grave, I site lieoffirelt' 0 SAPROLITE 802.3 SOIL weathered rock, rnicaccous, fed brown, tan, FM gray, stiff at sofirl to hard G wxd GEOLOOIC INFORMATION ADAPTED FROM LAW Penetration Assistance lrr,s. Lon 100 Slows per Foot 0, RI ctort To ENGINEERING REPORTS OF 615/85, 8114/87, S/13/88, S, PROLITE- 9a a ar 8 xkAND 7131 P89. VVFATHFAED Silty Fibs 1. pirdhim SAND with gravel site fraemms Of ROCK roolcand mreXheIednyJ(, tin, Erased, and gray,, hard ALL MONITORING WELLS ARECONSTRUCTED OF 2 INCH .W'O ion ponarrat Resistance greater than or equal to 100 Slows �J SCHEDULE 40 PVC PIPEAND 10 FOOT MANUFACTURED per Foot WELL SCREEN 17H 0.010 INCH WIDE OPENING* ' Rock Cored Saortrie (Boring Wil) -Fino-Gnant,d 00610 GNTISS wit) 03aozFofptqrm Brands or intrusions, medium 17 5 1 BEDROCK dark gray to I�ght gray, modo-raloly handle hald-049110Y w osad to very closety P ; wramarod. jorrits and healed tternsare r l spaced. FoRfation varies' but Miicaty dips about 70 degrees. T"mirwtd Acresnory myfPnds hdude chfoate, Celdle, Pfrdlie, and hornistenda a.kq Chl. TV Water sorean Irdervat NOTE: Sections dezivod frotil map prKpared 879�0� Water Level Mnasufod on Z12WO by ES1. DUNN CORPORATION sluilmary Of Geulogic Inforzk1boll Froln LnF EO'rrMr"""'d4 17,xistirrp, Ori-Sile Boreholes/WcHs L FMC CORPORAJIONIT 1111UM VJVTSIOJ r^,"64N 1A DIVISION OF ENVIRONMENTAL March 1996 CERTIFIrdQ_MUL E FMC Corporation/Lithium Division Highway 161 Post Office Box 795 Bessemer City, north Carolina 28016 Attention. Quentin G. Hopkins Subject. Notice of Regulatory Requirements Fmc corporation/Lithium Division NO Permit W WQ0008149 Gaston County, Dear Mr. Hopkins The roun at Section of the Mooresville Regional Office received the Design n Report: m d a ion of kiln Scrubber Pond on February 15,; 1996. The report has been reviewed and will remain on file in this office. The following comments are based on a review of the report. 1 agrees with FMC's proposal to install natural clay liner in the eastern kiln scrubber pond. 2. The "naturally -deposited clay" at the base of the eastern kiln scrubber pond will be considered sufficient if it meets the specifications outlined In Commission - Rule 15A NCAC 2H . 21 ( Please note that a certification must be received by this office from a professional engineer er for the eastern pond . in accordance with Commission Rule 155..0220. . If there is insufficient clay on -site, FMC must acquire a sufficient quantity of clay to complete the project. 919 North Main; Street, Mooresville, North Carolina 28115 Voice704-663-1699 mer; paper �� � aa- «a • � � a a ffi ** • a a� **« a aaa:�a a a +�a�' as +��, �♦ � a a a R w a� -a - � •a a: ate, ws � �@ r* � a a., • .»a a N � aa� * a aaa � a aa- as a a+� � a a a _ a s• � a' a a s � ;,, a • � r * a a � a � • w a • � sa a � � a a .. � a «' . a _ a wa a a-. a a • a a a -a a a a ♦ � � a a s� • r a a a a a * • FMC Corporation/LithiumDivision' March 5, 1996 Fagg Three Your failure to respond within the time specified and to voluntarily achieve compliance may result in a recommendation from the Mooresville Office to the Director for the assessment of civil penalties in accordance with G.S. 14 1 . until such time that the above sated information is received in this office, you will: remain in violation of North Carolina law. You should note that any enforcement action, including assessment of civil penalties, 'may begin from the original due date established in the October 27, 1995 Notice. Your questions should be directed to Steven Bbgrad, or me in the Mooresville Regional office at 4663-1699. sincerely, Z2-C'-'4- B. ith`rca h,P.E. l Supervisor EEmcinal.ncr cc .,,.l a cn';�- MRO Water Quality Section Bob Cheer - permits and Compliance (Raleigh) Gaston County Environmental Health Barbara Ritchie c per tion ' ithiu-m Division FState of North Carolina Department of Environment, Healthto l Resources Division of Water Quality James B. Hunt, Jr., Governor Dyne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director October 1 , 19'7 } } t z N Wt Subject, permit No. WQ0014006 City of Bessemer City FMC-Lithiurn Sewer Extension Gaston County Dear Tr. Messera In accordance with your application received June 17, 1997, we are forwarding herewith Permit No. WQ0014006 dated October 15, 1997, to the Cavity of Bessemer City for the construction and operation of the subject wastewater collection extension. , This permit shall be effective from the date of issuance until rescinded and sell be subject to the conditions and limitations as specified therein. Please note condition number I I(a), which states that pump on/off elevations should be located so that 2-8 pumping circles may be achieved per hour in the pump station; f and, parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an a judicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the forum of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.0, Drawer , Raleigh, NC 711-7 7. Unless such demands are made this permit shall be final and binding, One set of approved plans and specifications is being forwarded to you. If you need additional info ration concerning this matter, please contact Matt Williams at 919) 733-5083 extension 509. sincerely /,. Preston Howard, Jr., P.E. Ralph S. l' tessera, City Manager City of Bessemer City 132 West Virginia ini enue Bessemer City, forth Carolina 01 Gaston County Health Department M,00resville,Regiotud°, titer Quality tin Hazen & Sawyer, P.C., Mr. Ralph L. Waters, P,E, P,o, Box 29535, Raleigh, North Carolina 75 5-05 5 Telephone (91 ) 733-508 FAX �919) 33-071 n Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post. conurn r paper ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH WASTEWATER LLECT"IO PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTEDT Clity of Bessemer Clity Gaston County FOR T14E construction and operation of approximately 492 linear feet of 8, inch gravity sewer, a 122 GPMpump station with duplex pumps, dual power sources from different electrical substations, on -site audible and visual high water alarms, and approximately 1 linear feet of 4 inch fierce main to serve 45 employees for FM -Lithium, and the discharge of 1,125 GPDof collected domestic wastewater into the City of Bessemer City "s existing sewerage system, pursuant to the application received June 17, 1997, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, health and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until rescinded and shall be subject to the following specified conditions and i Cations: I. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved pans and specifications, and other supporting data _.. This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3. The facilities must be properly maintained and operated at all times. 4. The sewage and wastewater collected by this system shall be treated in the City�of Bessemer City Wastewater Treatment Facility prior to being discharged into the receiving stream. This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permitice, a formal permit request must be submitted to the Division of Water Quality (Division) accompanied by an application fee„ documentation from the parties involved, and other supporting materials as may be appropriate. The approvalof this request will be considered on its merits and may or may not be approved. 6, Construction of the sewers, pump station(s) and force main shall be scheduled so as not to interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater to the surface waters of the State. 7. Upon completion of construction and prior to operation of this pennitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit, the approved plans and specifications, and other supporting materials. Mail the Certification to the Non -Discharge isch e Permitting unit, P.O. Box , Raleigh, NC 27626-0535, copy of the approved plans and specifications shall be maintained on file by the Permittee for a minimum of five years from the date of the completion of construction. w Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division, in accordance with North Carolina General Statute 1 1. to 1-1.6. 10, The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state„ and federal) wf ch have jurisdiction., 11. The, lie 'tree shall provide for the pump station and force rain the following items a. Pump on/off elevations located so that 2-8 pumping cycles may be achieved per hour in the pump station, b. An air relief valve located at all high points along the force c. A screened vent for the wet well, d. Fillets located in the wet well at the intersection of the flooring and sidewalls, e. Three feet of cover (minimum) over the farce gain or the use of ferrous material where three feet cannot be maintained, f', Sufficient devices which will protect the pump station from vandals, and . Flood protection if the pump station is located below the 1 -year flood elevation. 12. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall tale immediate corrective action, including those as mayberequired by this Division, such as the construction of additional or replacement wastewater collection facilities, 2 Permit issued this the 1 th day of October, 1997 Iq NORT14 C INA ENVIRONMENTAL MANAGEMENT COMMISSION A. Preston Howard, Jr., P,E., Director Divisi n of Water Quality By Authority of the Environmental Management ri of Pe it 1 .l4006 Oct ' October 1 , 1997 s a duly registered Pr fess nal Engineer its <t e State of North Carolina, having been authorized to observe (periodically, weekly, fall time) the construction of the project, _ for the Project NameLocation Perm,ittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction observed to be built within substantial compliance d intent of this permit, the approved plants and specifications, and othersupporting materials. Signature Registration No. Date i ppppp"- State of North Carolina Department of Environment, Health and Natural Resources Mooresville giona� Office James B. Hunt, Jr. Governor Jonathan B, Howes, Secretary "�" .. 4,1: y NW'A DIVISION OF ENVIRONMENTAL MANAGEMENT December , 1995 P Notice of Violation 15A NCAC 2L Classifications and 'dater Quality Standards Applicable to the Groundwaters` FMC Corporation/Lithium i i ica Non -Discharge Permit W WQ0008149 Gaston County, N.C. Dear Ms. Ritchie On October 31, 1995, FMC Corporation/Lithium Division received a Notice of Violation (NOV) of the North Carolina groundwater standards. You were requested to install a monitor well at the compliance boundary downgradient from MWI andsubmit analytical results for a water sample collected from the monitoring well. The results were due by December 15, 1995. file the October 27, 1995 NOVoutlined steps necessary to bring the subject site into regulatory compliance with Commission Rule 15A NCAC 2L . l (d), this Notice documents a violation of 1 c .0106(b). Dearing two meetings between FMC Corporation/Lithium Division and staff of the MooresvilleRegional Office :on November 9, 1995 and December 7, 1e9, it was demonstrated that the permitted activities are a continuing source of contamination. In order to control the source in accordance with Commission Rule 15A NCAC 2L_ . 1 (b), it was agreed that a schedule for lining the permitted ponds was acceptable in lieu of submitting the analytical results required in the October er , 1995 NOV. on December 15, 1995, FMC 919 hearth Main street, Moor sviCl . North Corolina 28115 Telephone 704-663-16 FAX 704-663-6040 An Eglu ai Opportunity Affirmative Acticn Etnpoyer Ci% recycfed/ icmx� Doo-consumer paper FMC Corporation/Lithium Division December 20, 1995 Page Two Corporation/Lithium ivi ion verbally requested an extension for submitting the schedule until February 15, 1996. You are requested to submit a schedule for implementation o the chosen method of abatement by no later than February , 1996. The chosen method, of abatement shall completed by no later than dune 15, 1996. Your failure e to respond within the time specified and to voluntarily achieve compliance may result in a recommendation from the Mooresville office to the Director of the Division for the assessment of civil penalties in accordance with G.S. 143-215.6A or in a request to the Attorney General to institute an action for injunctive relief. Until such time that the above requested information is received in this Office, you will remain in violation of iotaCarolina lava. You should note that and enforcement action, including assessment of civil penalties, may begin from the original due date,established in the October 7, 1995 Notice. Your questions should be directed to Steven Bograd or me in the Mooresville Regional office at ( . Sincerely, B. Keith 0 Regional supervisor oo» Rex Gleason - Mooresville Water` ualit Section BobCheek Permits and Compliance Unit, Raleigh set State of North Carolina Department of Environment, Health and Natural alResources Mooresvil�e Regionai office James B. bunt, Jr.. Governor Jonathan B, Howes., Secretary DIVISION OF EMIRONMENTAL MANAGEMENT October , 1995 1i I I ° U a FMC corporation/Lithium Division Past office Box795 Bessemer City, North Carolina 28016 Attention: Ms. Barbara Ritchie Notice of Violation A NCAC 2L Classifications and Water Quali,ty Standards Applicable to the Groundwaters FMC Corporation/ Li s ►ivi .o Non -Discharge Batt W wQO00814:9 Gaston County, N.C. q ,�^..t 6 9 VAX 704 6 �-,, }04 i4 a r��it�- �"vfB'�ii t $e��. rv��7+" ark+ r�. �� t �k�?isil'� „�+� ? Telephone�., 5ca r .: C:`y. led ..jai FTC Corporation/Lithium Di i ion Page Two Specific constituents which are exceeding the groundwater standards are as follows: Constitute Date SampjoC'; ne n ion ' i t °lnol a sulfate 5/1/95 1, sulfate 1,300 250 aluminum 5/1/95 15.8 BQ aluminum 8/30/95 14.E BQL calcium 8/30/95 80 BQL iron 5/1/95 3.1 iron 8/30/95 1.18 0.3 manganese s / 1 / . l 0.05 manganese 8/30/95 36 0.05 flouri de 5/1/95 2.4 2.0 lithium 5/1/95 14.6 Q lithium / 0/ 11. "DS 8/30/95 2,10 *Concentrations reported in parts per million D Total dissolved solid BQ - Below olua tit tion limit n accordance with Permit Condition W 11 and based on the levels of contaminants reported in 1, the intent to continue operating the western kiln pond until late 1997 and the fact that the ponds are not lined, you are requested to install; one monitoring well at the compliance boundary o wno r die t from -1; This well shill be sampled and analyzed for the parameters listed in the subject permit. The analytical: results from the monitoring well at the compliance boundary mist he submitted within forty five 4 s of receipt of this letter: Commission Rule 1 A NCAC 2L . 10 (d) states Any erson conducting or controlling an activity which results in an increase in the concentration of substance in excess of the groundwater standards as result of activities conducted under the authority of permit 'issued by the state, shall, where such Sincerely, B. Faith Overcash, P.E. Regional Supervisor cc: Bob Cheek, Permits and Compliance ill Rex Gleason, Mooresville Water Quality Section i State at North Carolina Department at Environment, Health and Natural Resources Mooresville RegionalOffice James B. Hunt, Jr- Governor Jonathan B. Howes, Secretary` Linda Diane Long, Regional Manager DIVISION OFENVIRONMENTAL MANAGEMENT July 17, 199i ERIIE>h 1 RETURN RECEIPT ]REQUESTED FMC Corporation/LithiumDivision Fort Office Box 795 Bessemer City, North Carolina 28016 Attention . E. McLeod,` Plant Manager E : Notice of Regulatory Requirements of Permit Conditions Permit WQ0008149/GW94251 Gaston County, N.C. Dear Mr. McLeod A review of the subject`pe it and results of compliance monitoring data for December 8, 1994 and May 1, 1995 indicate that the following parameters exceed standards established in 1 N A t R Total Dissolved Solids Sulfate Aluminum Calcium Iron Manganese Fluoride Lithium In addition, FMC suggested in two letters dated February r l 1995 and prune 2, 1999 that excessive levelof the parameters listed above may be related to turbidity in both wells. Please be aware that Permit Condition Number 20 states that, "Each well shall be developed such that the level of turbidity o settleable solids sloes not preclude accurate chemical analyses of any fluid samples collected." Pursuant to this condition you are required to reduce the turbidity in well WQ1 and WQ2 to levels that will not affect the analyses. This may be accomplished by: 919 North Main street, Mooresville, North Carolina 28115 Telephone 704-663-1699 PAX ,663- 040 n Erna. d Opportunity Aftmative Action Employer 50 recycled/ 10 roost -consumer paper FMC Corporation/Lithium Division July 17, 1995 Page Two 1. Repairing the existing wells; or, 2. Adjusting sampling techniques. A possible alternative is to abandon WQ1 and WQ2 and install two new wells. If this, course of action is followed the placement, construction and monitoring of new wells must be in accordance with the subject permit. ,If the problem is not corrected, or August compliance monitoring results indicate analyzed parameters continue to exceed standards, a Notice of Violation of Permit Conditions will be issued. Please be advised that FMC should not wait for the completion of the RCRA Facility Investigation to be concluded before addressing this matter. It should be noted that the violations cited above and any additional documented violations could result in the initiation of an enforcement action by this Office in accordance with General Statute 143.215.6A, which provides for a $10,000 assessment of civil penalties for each violation. Each day that the violations continue may be considered a separate violation. should you have any questions concerning this Notice, contact Steven Bograd at (704) 663-1699, ext. 241. Sincerely, B. eith Overcash, P.E. it Re ional Supervisor SEA cc: Rex Gleason - Mooresville Water Quality Section Bob Cheek - Permits and Compliance Unit, Raleigh • Mr. J. E. McLeod, plant Manager January 1, 1 4,. A . Gaston County Health Mooresville gi dal Office, Water Quality SeCtiOn Mooresville gional office, Groundwater Section Jack: Floyd, Groundwater Section, Central Office `raining and Certification Unit no revised rating Facilities Assessment Unit p. . Box 29535, Raleigh, forth Carolina 27626-0535 Telephone 919-733-7 15 F 919-733-249 n Equal Opportunity Affirmative ,fiction Employer 50% recyclecV 1 °lam p st n urrrer paper FNORTH CAROLINA ENVIRONMENTAL MANAGEM N"T COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RECYCLE SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as ended, and other applicable. Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED FMC Corporation / Lithium iv io Gaston County x This permit shall be effective from the date 000814 + issued June 14, 1994, and sell be limitations: of issuance until May 31, 199% shall void Permit No. subject to & "owing specified conditions and In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the PermitPermittee shall take immediate corrective, action, including those as may be required i Division, n, such as the construction of additional or replacement wastewater treatment or disposal facilities.. t 6. The sludge generated from these treatment facilities must be disposed of in accordance with General Statute 143-215.1 and in a manner approved by the, North Carolina Division of Environmental Management. 9. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited. 10. Freeboard in the two (2) lagoons shall not be less than two feet at any time. IL Any monitoring deemed necessary by the Division of Environmental Management to insure, surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 12. Adequate inspection, maintenance, and cleaning shall be provided by the Pertnittee to insure proper operation of the subject facilities. 17. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. M A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of this project. 2 F 1,9. Noticompliance N6dfkkl6n.- & My time that self�motmoting inframadori indicates dig the facility is not in compliance With its permit limitations, 20� 2L Monitor wells WQ- I and WQ-7 shall be identified for purposes of this permit as "WQ-I ", and "WQ-2" aka, W-7. Monitor well WQ-1 shall be sampled initially after construction. Monitor wells WQ- I and WQ-2 shall be sampled every April, August, and December for the following parameters: Calcium Aluminum* TDS Sulfate pH Water Uvel Chloride Fluoride Chromium* Manganese* Iron* Lithium* * use method 3030C, preparation for metals, in Standards Methods, 17th edition The measurement of water levels must be made prior to sampling for the remaining parameters, The depth of water in each well shall be measured from the surveyed point on the top of casing, The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide relative elevations of the measuring point for each monitoring well. 3 22. 2, 4. 2. the location and identity of each monitoring weU, h. the location of the waste disposal system, c � the location of all property boundaries, d , the latitude and longitude of each monitoring Drell, e. the relative. elevation f the top f the well casing (which shall be �+rn as the "rheas r" point"), # . the depth of water below the measuring point at the time the measuring point is established, Is 2& Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge l of the wastewater treatment facilities. The operator roust hold a certificate of the type and grade at least equivalent to or greater than the classification assined to the wastewater treatment facilities by the Certification Commission. :The Permittee roust also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of "Tine I S. , Chapter 8A,.0202. e ORC of the facility roust visit each Class I facility at least weekly and each Class 11, 1111, and IV facility at least daily, excluding weekends and holidays, and roust properly manage and document daily operation and maintenance of the facility and roust comply with all other conditions of Title 15 A, Chapter 8A, .22 29, The Permittee, at least six o months prior to the expiration of this permit, shall request its extension. Ripon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this the seventeenth day of January, 1995 NORTH CAROLINAI AGE COMMISSION — I L, cc"", ._ . >' _, f A. FrestonOnvirot ward,Jr., R , Director ivision ofenttlanagement y authority of the Environmental Management Commission Permit Number WQ0008149 FState of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary 1111*4 F=1 A. Preston Howard, Jr., P.E., Director May 6,1994 RNTVIRoNmi,"'O" ONA',M1,"AL To: Ted Bush Assistant Chief for Operations Groundwater Section From: Coleen H. Sullii'S' Supervisor, Permits and Engineering Unit Water Quality Section Subject. Adjudication for. FMC Corporation/Lithium Division WQ0008149 Gaston County Attached are comments from FMC Corporation dated May 2, 1994 in reference to the draft permit dated April 11, 1994. Please review the objections to the draft permit and forward comments to this office no later than Friday May 13, 1994. If you have any questions regarding this matter, please contact Angela Y. Griffin at (919) 733- 5083, ext. 554. CC. Mooresville Regional office, Water Quality Supervisorl FYI Attorney Generals Office, Kathy Cooper Attorney Generals Office, Elizabeth R. Mosley Permit File WQ0008149 P,O. Box 295,35, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Atfirmative Action Employer scyn/0 racycledi i a*/* poet -consurnet paper Y) B d, B t VIA FAX & REGULARI may 2, 1994 Department of Environment, Health and natural Resources Division of Environmental Management Water Quality Section P.O. Hoer 29535 Raleigh, NC 27626-0535 ,Attn:: Colleen Sullins, .Supervisor '4 Permits and Engineering e: FMC Corporation Lithium Division Bessemer City, Gaston County Comments on Draft Water Qualit Permit not WQ0008149 Dear Ms. Sullins rMC Corporation'sLithium Division facility in Bessemer City " mC" has received the north Carolina Department of Environment- Health, and natural Resources „ n ") letter dated April 11 14 which transmitted a draft of "dater Quality permit No WQ0008149. This draft was issued following discussions between FMC andnR which have occurred in response to 'n 's Petition for Contested Case Hearing tiled pursuant to Water Quality Permit No. wQ0008149 dated November 29, 1993. 3. take this opportunity to thank DEHNR for its continued cooperation in attempting to resolve this matter through informal conference i accordance with NCGS 1B-. DEHNR Water Quality Section Comments on Draft Permit wQO008149 May 2, 14 Page imp w m w - « ��� a •� m DEHNR water Quality Section Comments on Draft Permit wQO008149' May 2, 14 - Page parameters listed in draft permit No. wQO008149. However, the analytical methods specified in the RFI work plan are not those specified in draft permit No. w00008149. Specifically, the RFIa. requires the followings Parameter Analytical Method 'Reference PH Method 940 (1y Chloride Method 325.3 Chromium method 6010 (1) Sulfate Method 375.4 Fluoride method 340.2 (2) Lithium method 6010 (1) 1) Test. Methods for Evaluating Analysis riteters (SW-84and stesrd d. (% Methods for Chemical Ana (EPA-600/4-79-020) ater Quality Permit No. WQ0008149 specifies that all analytical data he based on "'preparation for metals method. 3030C in Standard methods, 17th edition," FMC requests that DEHNR review this specification as the method cited is not applicable to all parameters, i.e., physical: characteristics and nonmetallic inorganic constituents, listed in water Quality Permit o. WQ 814_ FMC also requests clarification as to the applicability of this permit condition to analytical results obtained under the RF1 using methods different than those specified in the permit. DEHNR water Quality Section Comments on Draft Permit WQ0008149 May 2, 1994 - Page 4 Second, it was rs understanding that previous environmental staff had reviewedthelocation; of wells to be installed under the RFI program with DEHNR staff developingthese permit conditions; these locations had not been re -reviewed by current staff. However, in assembling these comments, FMC has revisited the review of locations for groundwater wells associated with the. kilnponds: as described in the RF1 word plan, the wells installed pursuant to that work plan, and the location of the proposed wells referenced in this item._ Unfortunately, them appears to have been some misunderstanding with respect to these locations. The two wells which were installed in accordance with. the R T program to investigate the kiln ponds, DC-1 and -2, are located within 30-40 :feet of the ponds. A copyof a section n f the site plan from the RFI work plan is included here as Attachment 2 This site plan section is helpful inn<that the predicted groundwater gradient is shown along with major structures in the area. The locations of the two wells proposed in WQ0008149, as shown on Attachment, are about 125 feet from the ponds. Third, the purpose of including 7 in this permit is unclear. The well is too far removed from the ponds to be relevant and hydroeology north of the ponds is not sufficiently defined to even assure that this is upgradient of the ponds. Further, as the permit is written to evaluate compliance via comparison of downg adient water quality at specified boundaries versus NC groundwater standards, the inclusion of monitoring requirements for W 7 is not justified. FMC proposes that the sketch included here as Attachment 3 be considered as the appropriate locations for the "boundaries and monitoring wells relevant to this permit any that references to e removed from this permit. most be muted that the well proposed as 2 has not been solaced directly on the Review Boundary as at the dowrngradient point central most to the western kiln pond, the Review Boundary falls on a major plant roadway. w-2 has been moved beyond the roadway as is necessary for safety and well easing integrity.) Further, if this proposal is acceptable to DEHNR, FMC notes that the comments shown above for Item 1.9d are directly relevant to data collected in the RFI wells, TIC'-1 and -2 DEHNR rater Quality Section Comments on Draft Permit w00008149 May 2, 19 - page pace " item 1 - FMC suggests the following language: ""it, based on the monitoring programscribe in item 20, above, the per ittee finds that ground wates Boundary exceed the standards promulgated at 15A NCAC .0202, the permittee shall follow the provisions for Noncompliance Notification, as described in item 19, above. Additionally, pe mitt e shall comply with the pr vtisions of 1 A NCAC 2L .0106 regarding Corrective ,fiction. permittee's Corrective Action plan includes provisions for the continued operation of one or both of the kiln ponds, a schedule to install a liner in the pond(s) which complies with the Minimum Design Requirements at 15A NCAc 2H .0219 small be included in the Corrective Action plan." is e , item "M objects to this language as being overly roa and dup icative of item S n this permit. a es sand 5, Items l throu h 4hese items h commentserespoodnle so long as FMC's 'propose ecr e to '"Page , Item,"" is acceptable to �« �iR. lt�t is pe i u were to reference wells previously installed, e.g , -, these conditions are inappropriate. Page 5, item 29 - FmC requests that it be notified of the cla sitibatibn of the facility by the Certification Commission and e granted a_sufficient time eriod to locate a certified wastewater treatment plant operator, or, more lively, have one of its employees with responsibility r kiln scrubber rubbr r oiler bons` ro. historically` an air pollution co � operation of a wastewater treatment system. pmc otters to meet with you and your Matt to clarify these comments and attempt to resolve any other isstes which could life may require further dialog. It you y g to schedule such a meeting, please contact me at 868 06 ver I truly yours, Barbara E. Ritchie Environmental Manager cc.- JE McLeod - FM Rex Gleason - DEHNR, water Quality Section, Mooresville - - - -- ----- F NI C C o r T orr P 94 4FMC VIA FAX & REGULAR MAIL May 2, 1994 Department of Environment, Health, and Natural Resources Division of Environmental management Water Quality Section P.O. Box 29535 Raleigh, NC 27626-0535 Attn: Colleen Sullins, Supervisor Permits and Engineering Re: FMC Corporation Lithium Division Bessemer City, Gaston County Comments on Draft Water Quality Permit No. WQ0008149 Dear Ms. Sullins: AS requested in the DEHNR transmittal letter, FMC is providing comments on the draft permit to DEHNR by may 2. Unfortunately, until the concerns enumerated in these comments are resolved, FMC cannot withdrawal its Petition for Contested Case Hearing. Nonetheless, the majority of these comments concerns administrative issues with respect to the permit language and FMC is still quite hopeful that this matter can be resolved without a formal hearing. The following comments are generally arranged to follow sequentially through the DEHNR April 11 letter and the attached draft permit. r DEHNR Water Quality Section Comments on Draft Permit 'WQ0008149 may 2, 1994 - Page 2 Transmittal letter "Response 11' - FMC understands that the DEHNR has interpreted the cite-d —statues to apply to FMC1s kiln scrubber system, however, FMC takes this opportunity to request further clarification of NCGS 143-213(18b) where the definition of "industrial waste" relies upon the term "waste." FM C has questioned the scope of this definition as kiln scrubber water recirculates through the system and it is not clear to FMC that this is a waste. Under other statutory interpretations, the solids which precipitate in the kiln ponds would not be considered a waste until removed from the kiln ponds. FMC is not questioning DEHNR's authority to interpret the cited statutes but rather seeks clarification of this key term, "waste", in order to better allow for continued compliance with applicable laws and regulations. Draft Permit No. WQ0008149 ?Age 1 - FMC requests that the the description of the permitted system be modified as follows: "operation of a wastewater recycle system consisting of two (2) —par—allel scrubbing towers, scrubber water processing tanks, and two (2) 1.1 acre kiln ponds. , . 11 FM C has implam e ' o nted varius projects to return collected solids (product) to the kiln, most notably the installation of a thickener tank upstream of the kiln ponds, and requests that the identification of specific scrubber water processing tanks be omitted to allow for the operational flexibility which is necessary to pilot and implement such projects in the future. EAEe I - FMC believes that the issue and expiration dates for this permit should be revised to reflect the (future) date of resolution of FMC's petition for contested case hearing. Page 2, Item 10 - The correct number of lagoons is two (2) now that 'the k&D pond has been removed from this permit. Page 3, Item 19d -'This condition refers to self -monitoring. As DEHNR is aware, FMC is conducting a RCRA Facility Investigation ("RFI") under the direction of US EPA Region IV and DEHNR, Division of Solid Waste. FMC is and will be sampling groundwater wells at this site according to its approved RFI Work Plan and in doing so, will sample wells near the kiln ponds for some of the DEHNR Water Quality Section Comments on Draft Permit WQ0008149 May 2, 1994 - Page 3 parameters listed in draf't permit No. WQ0008149. However, the analytical methods specified in the RFI work plan are not those specified in draft permit No. WQ0008149. Specifically, the RFI requires the following: Parameter Analytical method Reference pH method 9040 (1) Chloride Method 325.3 (2) Chromium Method 6010 (1) Sulfate Method 375.4 (2) Fluoride Method 340.2 (2) Lithium Method 6010 (1) (1) Test methods for Evaluating Solid Waste (SW-846, 3rd ed.) (2) methods for Chemical Analysis of Waters and Wastes (EPA-600/4-79-020) FMC also requests clarification as to the applicability of this permit condition to analytical results obtained under the RPI using methods different than those specified in the permit. @ DEHNR Water Quality Section Comments on Draft Permit WQ0008149 May 2, 1994 - Page 4 DEHNR Water Quality Section Comments on Draft Permit WQ0008149 May 2, 1994 - Page 5 fAlt 3, item 21 - FMC suggests the following language: Page 4, Item 22 - FMC objects to this language as being overly broad end -duplicative of item 8 in this permit, Pages 4_and 5,, Items 23 through 27 - These items are acceptable so long as FMC's proposil, described in the comments responding to "Page 3, Item 20," is acceptable to DEHNR. If this permit were to reference wells previously installed, e.g., W-7, DC-1 or DC-2, these conditions are inappropriate. Page 5, Item 29 - FMC requests that it be notified of the classification of the facility by the Certification Commission and be granted a sufficient time period to locate a certified wastewater treatment plant operator, or more likely, have one of its employees with responsibility for kiln scrubber operations, historically an air pollution control system, certified for operation of a wastewater treatment system. FMC offers to meet with you and your staff to clarify these comments and attempt to resolve any other issues which may require further dialog. If you have any questions or would like to schedule such a meeting, please contact me at 704/868-0806. Very truly yours,, Barbara E. Ritchie Environmental Manager cc: JE McLeod - FMC Rex Gleason - DEHNR, Water Quality Section, Mooresville CO) C') -z' Vve Ox G) C-oki tie Ito vir lk Vd State of rtr lin Department of Environment, Health and Natural Resources Division n iron ntal Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., ., Director Dear Mr. Mc - ,C. nwrr" o IFTEALTIT k.f } TUk,,u-, R, ,So pjq,,;re P, 1 IVIS!Ilk R I R-UKtI=a T 151 1r [, MI 1€ IRSVILLE IREGIGHAL OfFICE Subject: Permit No. WQ0008149 FMC Corporation, Lithium Division Wastewater Recycle ,System Gaston County Response 1 e North Carolina General ,Statute siting which specifies that air pollution control systems are regulated and permitted cinder 1 CSC 2H .0200 is found in sections 1 13- 1 . a which define activities for which a Permit isrequired- This citing states that if a person constructs or operates any sewer system, "'treatment works", or disposal system within the state a permit is required. Furthennore, 13-2131 defines a "treatment works" as any plant, septic tank, disposal field, lagoon, pumping station, construction drainage ditch or surface water intercepting ditch, incinerator, area devoted to sanitary landfill, or other works not specifiically mentioned herein, installed for the purpose of treating, equalizing, neutralizing, stabilizing or disposing of "waste". Whereas, 13- 13118b defines "industrial waste" as any liquid, solid, gaseous, or other waste substance or a combination thereof resulting from any process on industry, manufacture, trade or business, or from the development of any natural source. Based on the interpretation of these Statues, it has been deterinined, that the P MC Corporation's kiln scrubber operation does meet the criteria of a treatment works, therefore, requiring a permit under North Carolina General Statute.. P.O.. Box 29535, Raleigh, North Carolina 27 25 Telephone 91 - 33-7015 FAX 919-7 -249 An Equal opportunity Affirmative Action Employer (r/o recycled/ 1 % n ism r Paper Page 2 Mr. McLeod Permit No. WQ0008149 Draft April 11, 1994 Objection 2: During periods of wet weather the level rises in the 4 acre R & D pond and is interofittently pumped to FMCs Lower L*e and subsequently discharged to out all 001, in accordance with NPDES Permit No. NCO005177 Response 2: The 4 acre R & D pond has been deleted from this permit and NPDE S Perrnit No. NCO005177 has been modified to incorporate this pond into the system description. W1 ilia im 911 1 Ition 11T. Zu T . . . . . . . . . . Page W. McLeod permit No. WQ0008149 Draft April 11, 1' if you n do information ern `n his rn tt r, please contact1Griffin 1 733-5083. ly, t n ;'Jr., P.E. Mooresvffle Regionaloffice, water Quahty Section Mooresville Regional Office, Groundwater Section s, Betsy M s ly, Attorney General's Office Dare Goodrich, NPDES Group STATE OF NORTH CAROLINA IN THE OFFICE OF ADmiNisTRATivE HEARINGS COUNTY F Gaston FILE O. FMC Corporation e fione ' V. NOTICE IT A ALA OF PETITION DEPARTMENT OF VI INN NT HEALTH,, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT Respondent. Petitioner hereby withdraws its petition for a contested case hearing. No further proceedings are needed or required to resolve the contested case captioned abovet This the ' of 119-1 Petitioner/Authority for Petitioner five of Administrative Hearings Post Office Drawer 27447 Raleigh, North Carolina 27611-7447Carolina Department of Justice post Office Box 629 Raleigh, North Carolina 27602-0629 Date. Petitioner/Attorney for Petitioner NORTH LI A pERMIsSION IS BY GRANTED TO Corporation/FMC itDivision Gaston County FOR THE • constructedThis permit shall becOtht Voidable unless the facilities am in accordance with the c6ndiriofts of thit permit, the apprcyved plant, specifiations, and other suppOrt4lg dam 2. This `permit is effective only with respect to the nature and volume of wastes described in the application other supporting data. DRAFT 14. Im • DRAFT- 1 . Noncompliance Notification: ation e Permittee shall report by telepltnn to the Mooresville Regional Office, telephone number o - , as soon as possible, -but In no ease more than 24 hours or on the next working day following the occurrence or first ,knowledge of the occurrence of any of the following: Calcium S H Chloride Chromium Iron Aluminum Sulfate Water Level Fluoride Manganese Lithium e measurement of water levels trust be made prior to sampling for the remaining parameters, e depth of water in eachwell shall be measuredo the surveyed int on the top of easing. The measuring rots (top of well casing) of all monitoring ells shall be surveyed t provide relative elevations of the measuring point for each monitoring well. a. the location and identity of each monitoring well, b. the location of the waste disposal system, C. the location of all property boundaries, d. the latitude and longitude of each monitoring well, C. the relative elevation of the to of the well casing (which shall be known as the "measuring point"), f. the depth of water below the measuring point at the time the measuring point is established. . D* Won of Environment The maps shall be sent to the GroundwatO Section, M C IVI Management, P. 0. Box 24535, !Weio, N. C. 27616-0535i R 1 « r « � a " « i 4 s "XTV " • f' ! ivi ion By " • i 5 s r � March 1l 1994 MORANDUM To:: TedBush � � Assistant Chief for Operations � z� Groundwater Section From. Coleen I . Sullins V o,� Supervisor, permits tan �Engifn-eering Unit Water Quality Section Subject: : orporation Permit N14 Wastewater;Recycle System Gaston County In accordance with the agreed Office ofAdministrativeH ru Hearings. Please ponevaluate the objections reviewrocedures, please It filed an Corporationpro vide e with comments within ten 1 working days of your receipt of this package. The items under adjudication concern are listed in Attachment I of the Petition. If you have any questions regarding this matter, please contact Angela Y. Griffin at 1 -, eat. 554. Mooresville Regional Water Quality Supervisor,'F Attorney Generals Office, Kathy Cooper Angela Y. Griffin P.O. Box 29535, Raleigh, h, North Carolina27626-0535 An Equal Opportunity Affirmative Action Employer brth Carolina nt)6(trlytronment, James B, Hunt, Jr., Governor Jonathan . Howes, Secretary A. Preston Howard, Jr., ., Director Mt J. E Mcuod� Plant Manager R4C Corporation/ Lithium DiAsion Box 105 Bessemer City, North Carolina 28016 Dear Mr. McLeod: MMMMMEMM x t Subject: Permit No. W 0001 " FDICCorporation/ Lithium Division Chemical Plant Water Recycle Lake Wastewater Recycle System Gaston County Sincerely, ccc:j�& e es Ord, ra, P.E. Gaston County Health Department Mooresville Regional Office, ee, water Quality Section Mooresville Regional Office, Groundwater Secdon Trwning and ertii"e ticrn'Unit Rust Environment and Infrastructure, Inc. Facilities Assessment Unit F.O. Box 29535, Raleigh, North Carolina 27 25-0635 W phon p19-7 2-701 F, 1 -7 -249 n EquaG Opportunfty Affirmative tion Employer 5 % r cvciedl 10% posl-consumer paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOV RALEI GH RECYCLE SYSTEM PERMIT 13 Fikip MAWWAPWITTANU *MW*MJ6*MW Wrlam �licable Laws, Roks, and Regalatiolls 4 . FMC Corporation/ Lithitito Division Gaston County operation of 187,200 GPD wa-tewater mc tie system consistipg of two (2) 1.1. acre t that are III III I, I !I" v lI Thi's perrnit shall be eftc&e ffomthe date of issuance until October 3 1, 1998, and shAll be suWw to the following specified conditions and linihadons: M N 119=11111661111" �Nwglgil orting data. all ENT 9. Diversion or bypassing of Untreated wostevato fforn the ftatment facilities Is prohibit M Reeboart! in the three (3) lagoons shall hot be less than two f�tt at afty time- I 17. The issuance of this permit does not preclude the Per-Mittee from complyyin g with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. M A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of this project. N 19, Noncompliance Notification: The Permittee shall report by telephone to the Mooresville Regional Office, telephone number ) 663-1699, as soon as possible, but in no case more than 24 hours or on the next 'working day following the occurrence or first knowledge of the occurrence of any of e following: a; any occurrence at the wastewater treatment facility which results the treatment of sign t ounts of wastes which are abnormal in quantity characteristic, such as the dumping ofthe contents of a basin, or tanks the known passage of a slug of hazardous substance through the facility, of any other unusual circumstances. b. . process unit failurej due , known or unknown reasons, that render the facility iricapable, of adequate wastewater ..ment such as mechanica l or electrical failures of pumps, aerators, compres�sors, etc. c Any failure of a pumping station, sewer line, or treatment facility resulting in a by- pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit limitations. Persons reporting such occurrences by telephone shall also Tile awritten report in letter form within 15 days following first knowledge of the occurrence. This report trust outline the actions taken or proposed to be taken to ensure that the problem does not recur. 0. Within 90 days of permit issuance, three 3 monitor wells, down ra 'ent from the lagoons, shall be installed to monitor groundwaterquality. The wells shall be constructed such that the eater level in the well is never above or below the screen (open) portion of the well at any time during the year.. The location and name for each well is marked on Attachment A. approval to relocate any monitoring well shall be approved by the Mooresville Regional Office. All monitoring wells shall"be constructed in accordance with the conditions of thispermit, 1 The three ) down,gradient wells and W-7 shall be sampled initially after construction and thereafter every April, August, and December for the following parameters: Calcium Aluminum IDS Sulfate pll Water Level Chloride Fluoride . Chromium Manganese' Iron Lithium The measurement of water levels must be made prior to sampling for the remaining parameters, Ile depth of eater in each well shall be measured from the surveyed point on the top of casing:. e measuring points (top of well casing) of all monitoringwells shall be surveyed to provide relative elevations of the measuring point for each monitoring wen. The results of the sampling and analysis shall ' : sent to the Groundwater Section, N. C. Division on of Environmental Management, P. 0. Box 29535, Raleigh, N. C. ` 6 6-0 35 on fo z - [Compliance Monitoring Report Form] every May, September, and January. III, lilliggi 1111,111p1�11 1111111ppil liplillirg ng state holidays. 4 w • r NORTH CAROLINA ENVIRONINENTALAGECOMNIISSION A. Preston ow d, Jr., P.E Director Division of nNironmental Management By Authority of the Environmental mental i nr rrt Commission - , .++"'• "T'Vh 'mow' t^e � # � ' .r" v ° r w &� ell t `Rr b `""^ .�.,� �. d �*�4� ,� 4 ^.-.. � . a• `, �wJ �',s` y;$ �-.. �h a .: � � �" 1 � ! ,""Y J ,fjf i &0 }• e ' I ro e .m µy �. �t�........ N 'r�°. _.xt�+ rr"s�^ ice' ^-+, q`' �.,° F '" .r"" � ' �.." „„,� ,�!` -/ w^ Y P":+ r°,t x R �•`"`.`"'M 4: i e m ..w w. Ij 01 t.,. P $ "x` fr.• $s ";�q' .�,�'� .°sm,r �� `^�-�� ` �, "` �U�+`urt„ pit! . �.,'* •k .�P +•,.,»w""'•» �� .t ' t.+ � L ° � s r;'� d -, �,, paw ..yV � s �. �., .,• • +, �«.t "+,.r' ". r o r ��,..: �4 � �. 6 .w r�r t`` ,«;�i r `^4,•.�;;> `� a. jew.-�*� l a� x R , s VIA,Vat w e� M46— The e it 4 �° � 'p, '",r,� u'#�sk a� xsrcv � � '. �� "`'`` �. a ? �� +�` r+� , _ } • _"" r. �r l ,„ lie, . '.�'� � 1 � y.+l .''��:' �t ! `� " "ate:: i. 4. `• �..:...1 �* d ,. " y. a `,, � � 6r �,,,JJ. �"" PPP fir' r j 1 s, e�. --"^•.. �,,. :. .�m`�'^. w i " J" .:.,� �, ''°^."" ,�'•°{ fir`— ;... $ : 'h'%.' ,'°�LJ�+ + 0. CP _ i r'7l,4ANY s c i t .ait. rt �. tart, rut t1r SC ALA 1` PL State of North Carolina Deoartment of Environment, 'HedIth and Natural Resources 4 + Division of Environmental Management James B, Hunt, Jr., Governor ` Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E. hector m Training Certification Angola 'Y. Griffim, Stag Engineering Review Group Subject. Please be advisedthat no rating sheet is needed because O, Box 217535, Rdeigh6 North Cuolina27626-0535l phon '1 -7 -7 1 F"i` ® n � pportun�l y Affiym&ive Action tmp� y r $ y l d/ 10% Pce-consumer POPOr rVj u r CERTIFIED MIL RETURN RECEIPT RR �RSTRt January 31, 1994 Aa42/11 r' cr State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management � Water Quality Section mm R.O. Box 29535m Raleigh, NCB 2 2Ca- 1S � Attn: Ms. Colleen Sullins, Supervisor Permits and Engineering Re " C Corporation, ration Lithium Division Bessemer' City, Gaston County Baer Ms. Sullins: Representatives of FMC Corporation's - Lithium Division facility in Bessemer City (" C ") met with NCDEHNR Water Quality Section staff at the NCDEHNR Mooresville office on January 20 199and, during that meeting, NCDEHNR recommended that FMC contact you to further clarify issues relating to Permit C 0 1 g, dated November 29, 1993. M had met with NC DEHfi R;- Mo re ville to review FMC's petition for a Contested Case Hearing on this permit (copy attached) and determine how best to resolve FMCIs concerns with Permit No. WQ0008149, a issued. FMC further explained that it desires to resolve these concerns through informal conference with NCDEHNR although it was necessary to file a petition for adudicatry hearing as a protective measure to preserveFMC'srights and suspend the effective date of the permit. While at the conclusion of the January 20, 1994 meeting NCDHENR-Mooresville and FMC were generally in agreement on the optimal course e f action necessary to settle these issues to the satisfaction of both parties, NCDEHNR advised FMC that this proposed course of action would have to be presented to representatives of NCDEHNR's 'dater Quality Section in Raleigh. Colleen Sullins NCDEHNR Water Quality Section January 31, 19 Page Thus, FMC is providing you with some background information and is requesting that a meeting be scheduled as soon a mutually convenient. At such a meeting, FMC would propose to 6laify the nature of grater management at its facility relative t Permit No. Q 0 1 and FMC's N permit, Nib,. N 0 177, °, evlew N DEHN inter-pr tation f key elements f the non -discharge permit program "�°�o review the status of groundwater inve tlgat ° pn at the F facility, and, following attendant di a ion determine the steps necessary to resolve FMC's concerns with Permit No. WQ0008149 and allow for withdrawal of the request for adjudicatory hearing. n girder to schedule such a meeting, or if you have any questions or require additional information, please call me at 704/868-5417, or in my absence, Barbara Ritchie at 704/868-0806. Very truly yours, Arthur B. Gillespi6, r;' Environmental Manage cc: Mr. Rex Gleason - NCDEHNR, Mooresville office r_, Janes E. McLeod FM Barbara Ritchie N Certif]ed mail January 18, 1994 Office of Administrative Hearings P.O. Box Drawer 27447 424 North Blount Street Raleigh, NC 27611-7447 Attn: K4rti Hansen Deputy Clerk 'Re: Form H-06 "Petition" and "Certificate of Service" Dear Ms. Hausen: As requested in your December 22, 1993 letter, FMC Corporation's Lithium Division facility in Bessemer City, ("FMC") has completed the "Petition "For a Contested Case Hearing" ' and is herewith providingt your office with he original and one copy of the completed form. Copies of this form have also been provided to the Department of Environment, Health, and Natural Resources (IINCDEHNRII), as shown. FMC is pleased to provide this additional information and initiate dialog on the subject, although FMC- believes that its December 17, 1993 letter constituted sufficient petition for a contested case. Please! note 'that FMC desires to resolve this issue through informal conference with representatives of NCDEHNR, consistent with the provisions of NCGS 15OB-22. FMC has prepareda statement of its concerns with Permit No. WQ0008149, included here as Attachment 1 to the petition which should provide a basis for discussion and resolution of this issue. Nonetheless, this petition for adjudicatory hearing is necessary as a protective filing to preserve FMC's rights and suspend the effective date of the permit, in accordance with NCGS 15OB-3(a). Office of Administraive Hearings January 1, 14 Page If you have any questions,_ or require additional information, please contact Art: Gillespie at 7 4/ 417, or myself t 704/868-0822. Very truly your ,x Jtimes E . McLeod Plant manager c: Richard S. Wisnant, North Carolina Department of Environment, Health, and Natural Resources I N. Salishury Street T F� CIF ,N 0 R,J, I I C.k IZ (') I IN THE OFFjcf� o uvr)� o F- r ii, r aLs t o'n' OF A�1�11,\�S­iRATIVF H I Ix (2' 01 S Bessemer City (Your Narle) PETITION FOR ik CONTE-STED CASE' HEARING miN.0 De21__.CLf_LLi\L1rQnrnent, 2sI I tj,, and Natural Resources espon is,- r, (The State Agency or Board ab,-,tjs ryujch ycw are cornpainmg) I hereby ask 'Orr a Contested Care ncaring as Ctrovided for by G�S� '1508.23 because the� .ient e_� n o f v r i ct nr Health and Natural Resources h2s: ('tare o ert c y) (Bf.,-,Ey rrate tOu beheVe you have bsen harmed by the state agency or board.) _A�tachmer' vnore r is needed, 4se oddific ttit sheets d tFa,, appM Be,,-_iuse of facts, -the trF,enc. has:: Y 4 Me Z,i Ordered me ,o Y OT C;',, penllzy; failed to use Tproper procedt.,,e� ­o0lerwisc subsiantiaUt prejuaced my K arbararily'cr cajcrjcjousi), or rigrl.s� -Ma ohese flc,s ',he agency _-7fitiJed to azi as requred by Jaw Or FUle, has eXC-,eded i',s aut �sdrctron: (6 Date: JaMlary 18 19tf4 pia Y Ourtslephone nuruer: 004 Print Your address: H"_[Pchy,'ayL 11, LL,2_O�.B_ox 719�5, Be�saEEr (9) Prim your n an-i e, Jame7j. McLeod I fit p,a, a �7 P (10) Your stvnawre: You rinist, maH or deliver a rci to the State Agency riamed on fine (3) of this forni. Please indicate below, CERTIFICATE Of SERVICE I certify that this Penton has been served or, the State Agency cameo below by depositing a copy of jE tvith the Um,ed States Postal Service ,vn,h sufficient postage OR by deHvitring is to the named agency„ Served oh (It)_. Richard B. Wisnant "El VircLnjrnent, Health and Natural Resource (13) 512-.N. Salisbury Street, Raleigh, NC 27604-1148 (address) (14) M When YOU have COMPlCned this [Orm, you MLST rn2il or r1chyer the ORlGINAL and one COPY to the 01TIce Of _\,JrTjinRs_ LraUve Hearintols, P,O Drawer 27447, R ateag,r7 �,c 276 11 -744T H-06 (I 119 t ) Petition for a Contested Case Hearing Permit No. WQ0008149 FMC Corporation, Lithiurri Division Bessemer City, Gaston County Attachment I SummaLy FMC Corporation's Lithium Division facility in Bessemer City, Gaston County ("FMIC") received Permit 14o. WQ0008149, dated November 29, 1993, from the State of North Carolina, Department of Environment, Health and Natural Resources, Division of Environmental Management ("DEM") for the operation of three ponds at the FMC facility pursuant to the requirements of 15A NCAC 2H.0200. FMC believes that these ponds, the R&D pond and the two kiln ponds, are not in fact subject to 15A NCAC 2H.0200 and Permit Nc. WQ0008149 should be withdrawn or canceled. Issuance of this permit subjects FMC to requirements which are not applicable to its operations and imposes expenditures and actions neither justified nor feasible in the time frai-r�e specified. FMC here presents a statement of facts which support its determination that these ponds are not subject to regulation under ISA NC ACC 2H.0200. Discussion here is generally limited to questions regarding applicability; FMC reserves its rights to dispute individual requirements of the permit, as issued. B a, c'.1-, q r c u n d FMC discharges wastewaters to a tributary of Abernathy Creek in accordance with the provisicns of NFDES Permit No. NCO005177. Periodically, FMC" has engaged in discussions with representatives of DEM concerning water management at the FMC plant and on several occasions EEC reviewed the applicability of regulations at 15A NCAC 2H.0200, titled "Waste Not Discharged to Surface Waters," with representatives of DEM. Such discussions had consistently led to the conclusion that these regulations did not apply to FM C facilities. However, the written report dated February 11, 1993 concerning the DEM January 27, 1993 inspection at the FMC facility included a statement that DEM believed that the two (2) "kiln ponds" and the "R&D pond" at the FMC site should be permitted under 15A NCAC 2H.0200. In response to this report, FMC prepared a permit application, as directed by DEM. In FMC1s July 8, 1993 letter transmitting the permit application, FMC described the apparent change in DEM interpretation of the rules. FMC expected that, following DEM review of the permit application, additional dialog would occur which would clarify the nature and operation of the ponds described in Petition for a Contested Cass. Heating Permit No. WQ000814 Attachment I Page , that application, relative tc the applicability of 15A NCA 2H.0200. However, Permit No. WQ0008149 was issued: on November 29, 1993 without the benefit of further dialog o this subject. The following information is presented to clarify the nature and operation of the ponds, supplementing P C"s permit application, and demonstrate that the R&D pond: and the two kiln ponds should not be subject to the requirements: of 15A NCAC 2H.0200 and permit No. WQ0008149, as issued. R&D Pond In appro im,at ly 1957, a 4 acre pond was constructed to collect stormwater run off from the western side of the FMC facility for use as process makeup water. This pond has been referred to as the "R&D pond" as it is near the R&D building at the site. FMC purchases water for use in its processes from the city of Bessemer City sand construction of this pond provided the opportunity to reduce additional city water purchase. As time progressed other waters were identified which could also be directed to the R&D pond for subsequent use elsewhere in the plant.. For example, cooling tower'water is continuously circulated through this pond and R&D pond water is routinely used as make up water in other plant processes. Nonetheless, during periods of wet weather the level rises in the pond and water is intermittently pumped to FMC's Lower Lake ansubsequently discharged to outfall. 001, in accordance with FMC1s NPDES Permit No. NCO005177. To the extent that a permit is required, the R&D fond is included within the provisions of FiC°s NPDES permit, No. NCO005177. The purpose of the 15A NCAC 2H.0 fl0, as stated at part .0201,_ is to set forth the "the requirements... for the follow n steams which do not da.schar e to surface graters of the. state" jmphas s ( added . Not only oes_ 'NC"s &D pond discharge to surface waters, subject to the, provisions of NPDES Permit No. NCO005177 it is not included within the definition of any of the six types of systems enumerated at .01. Kiln Ponds In approximately 175 a particulate: scrubbing system was installed to reduce emissions of off -gases associated with the spodumene decrepitation kiln at the FMC facility. This Petition for a Contested Case Hearing Permit No. WQ0008149 Attach�,Kient I Page 3 scrubber system utimately included two parallel scrubbing towers, a scrubber surge tank, a scrubber media (water) makeup tank and two kiln scrubber water recirculating ponds ("kiln ponds"). Water is sprayed into the scrubbing tower, collecting particulates from the off -gases. The water drains from the bottom of the tower, to the scrubber surge tank where it then flows to a thickener. The solids concentrate in the thickener and are fed back into the decrepitation kiln. The water flows, from the thickener to the kiln pond where additional capacity and residence time provides additional collection of solids. Water is pumped from the kiln pond into the scrubber make-up tank where volume lost to evaporaticn is supplemented before being sprayed back into the scrubber tower. The two scrubbing towers and the two kiln ponds are installed in parallel and only one of each is active at a time. after: solids collect in the active unit, flows are redirected to the other unit to allow for removal of the solids from the ,then inactive unit. Solids removed from the scrubbing towers and the kiln ponds are both disposed elsewhere on the FMC property in accordance with the provisions of Fmc,s E,andfill Letter of Authorization No36-05. FMC acknowledges that the kiln ponds do not discharge to surface waters of North Carolina, excepting the potential for emergency overflow if a record storm event were to occur as one pond were almost filled or during other upset conditions. Nonetheless, FMC believes that operation of the kiln ponds do not constitute actions which require a permit, as delineated at 15A NCAC 2H.0204 and NCGS 143-215.1(a)(1) thru (10). Further, FMC: does not believe that the kiln ponds are properly classified as one of the systems enumerated at 15A NCAC 2H.0201- FMC provides the following discussion of issues relevant to its interpretation in this matter. It is unclear that the scrubber water directed to the kiln ponds is a waste. Scrubber water continuously circulates through the system, as is a requirement for scrubbing systems of this type. The scrubber water is a process stream and the ponds an integral part of the scrubber system, similar to the scrubbing towers, surge tank, thickener, etc® Regardless, the ponds are not used for waste treatment or disposal. While separation of solids from the scrubber media occurs in these ponds, this separation step is a critical step in the scrubbing process. Petition for acC-ontes--ed Case Hearing Permi,4- t No. WQO 08149 Attachment 1 Page 4 Further, the kiln ponds are not "residual and residue disposal/utilization systems". The term "residualsql is defined at 15A NCAC 211.0203 (31) as "solid or semi -solid waste." Although the solids which collect in the ponds could be included in this definition, they are neither being disposed nor utilized while they collect in the ponds. Permit No. WQ0008149 also includes a specific condition which requires that a liner be installed in the two kiln ponds within 180 days of issuance of the permit. If the kiln ponds are to be regulated under the provisions of 15A NCAC 2H.0200, the rrainimum design requirement at 15A NCAC 2H.0219(d), that the hottcm of an eartl'ien impoundment shall be at least four feet above the 1;,edrock surface, is fulfilled. The basis for requiring a liner pursuant to ISA NCAC 2H.0219(f) in a pre - exIsting systeM is s unclear. Further, given that these ponds are. pre-ex:Lstinq J-Iits, ccr,,Iplying with the requirement for� liner installation in the s-pecified time frame is not feasible. Grcun-lwater mo+-O Permit No. WQ0008149 includes requirements that three gro,,;ndwater Monitorinci wells be installed within 90 days of permnitt issuance and that these wells be sampled initiall Y after construction and thereafter every April, August, and December. Fri C notes that the installation of the three wells, whose locations are shown on a sketch, attached to the permit, is an ex,:Lsting requirement of the RCRA Facility Investigation ("RFI'l) Work Plan, required under Fri C1s Hazardous Waste %la�nagement Permit, No. NCDO00771964, and approved by DEM. The RFI Work Plan includes installation of twelve new roundwater monitoring wells, along with the collection of numerous other environmental samples. While the field work associated with the RFI Work Plan will be initiated in first quarter 1994, it is unclear that the installation of the three wells identified in permit No. WQ0008149 will be completed in the time frame specified. All groundwater monitoring wells will be sampled quarterly for at least one year and the samples analyzed for a generally more extensive list of parameters. The RFI program includes review of the results after the Work Plan requirements are completed and additional work, if necessary. Petition for a Contested Case Heari®n Permit No. WQ0008149 Attachm,,ent 1 Page 5 Duplicating the requirements of FMC's RFI Work Plan does not appear justified, as these activities are already subject to review and approval by ITEM. Further, the requirements to install and sample the wells on different schedules and analyze those samples for a different parameter list does not appear to be justified. A groundwater quality investigation program is already required under a state permit; duplication of such a program is unduly burdensome. Conclusion Thus, FMC believes that neither the R&D pond nor the kiln ponds should be regulated under 15A NCAC 2H.0200 and that permit No. WQ0008149 contains requirements which are not applicable to its operations, impcsing expenditures and actions neither justified nor feasible in the time -frame specified. FMC requests that Permit No. WQ0008149 be withdrawn or otherwise modified. FMC's submission of the July 8, 1993 permit application package was an merely attempt to engage the DEM in dialog which would resolve the status of the ponds with respect to 15A NCAC 2H.0200 in a conclusive manner. FMC appreciates this opportunity to initiate discussions, albeit late in the process, FMC Corporation LthiL,,m DMsi�on Hrgh,sway 161 Box 795 Bess&-'ier City Norlh Carolina 28016 704 868 5300 F'ax 704 868 5-486 CERTIFIED MAIL RETURN RECEIPT,BE.QUESTE'D February 25t 1994 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management Water Quality Section P.O. Box 29535 Raleigh, NC 27626-0535 Attn: Ms. Colleen Sullins, Supervisor Permits and Engineering 96: PMC Corporation, Lithium Division Bessemer Cityt Gaston County: Dear Ms. Sullins: -I)CI C) AIIIC- +t%s! k(' C_' C_C"4_ cl 4FFA j N,! Ms. Colleen Sullins NCDEHNR Water Quality Section February 25, 1994 Page 2 M. Colleen Sullins NCDEHNR Water Quality Section February 25, 1994 Page 3 from documented releases and, as necessary, support the development of remedial actions. FMC and NCDEHNR agreed that the requirements enumerated in Non -Discharge permit No. WQ0008149 which relate to groundwater quality would appear to be duplicative and inconsistent with those of the ongoing RFI program. If you have any questions or require additional information, Maass call me at 704/868-0806, or in my absence, Mr. Art Gillespie at 704/868-5417. Ve truly ours, B bar E. tchie Enviro en 1 Manager Rex Gleason NCDEHNR, Mooresville office Caroline ill - NCDEHNR, Raleigh . David+i NCDEHNR, Raleigh James w McLeod FMC Art Gillespie FMC v DUNN CORPORATION Engineers, Geologists, EnvironmentAl Scientists 11400-0 2 Market Rua Way Mechanicsburg, rnnsylvania 1705 Tel: r $ r 79 -800t Fay: 717/795-8280 �w w WORK PLC Fi\'IC CORPORATION- LITHIUM DIVISION Air ut is e PCB FACILITY INVESTIGATION .�,,...<::�. VL JE 1 - TECHNICAL PROGRAIVI w Prepared for. FMC CORPORATION - LITHIUM DIVISION HIGHWAY 161, BOX 795 BESSEMER CITY, NORTH CAROLINA 28016 Prepared by DUNN CORPORATION .m2 MARKET PLAZA WAY Date:: APRIL 26,1993" Offices in Mbana , NN, Atlanta, GA, Bul`Uo, NY, Chicago, IL Concord, NH, Derivcr, CO, Harrisburg, PA New York, : ', and Parsippany, N; (Tinted an Rcxycicd Paper TABLE OF CONTENTS LIST OF FIC. U ..,.. ....... LIST OF TABLES.... ...........,. .. ................. .., i LIST OF EXHIBITS.— ...,..;.........:. ......... LISTOF APPENDICES .................,..,.... a; ..........,...;,..............,,......,..... ,,......: ,....,,....,.: 1,3 WORK PLAN OBJECTIVES AND FACILITY BACKGROUND ... ....... .... ....... 1-1 1.1 Work Plan Objectives... ............. ............ .. 1-1 L2Site History ... ............ .......,.,..,.,........ ,......... ...........,..............>..,,. l �I 1.3 Site Environmental Sett` . ......... .... I- 13.1 Introduction.. tar.................. ............. ...... ...,........e,.....1- 1.3.3 Physiographic Setting and Land Use ......................................... 1.303 Site Geology .................................... .........................:............. 1- 1.3.4 Site rail. 1,3.d 1.3.6 Bedrock..,....... ... 1.3. " Ore Tailings.... ...........e..,.,.... 1.18 Fill Material........, ........ ......... 1-10 1,19 Regional Hydro e to y... ....................... 1 10 1.3,10 Leal Groundwater Availability and Ltae.,......M,,.......... .,...., ,..,. 1-11 1.3.11 Site y dr , e log .......;...., ..,.. .I ....... ................ ....... . ............ 1-11 aquifer Characteristics ......... ......... .......................... .:.... I-11. 13.11. Groundwater Flow ......, 1-1 1AClimatological Summary....... ................. .......k. 1 1 1.3 Overview of Former Site Waste Management Practices. ......... .... ..... ............. 1-15 1.5.1 Introduction ................... ........: ........:.... 1-13 1,3. EP 3 -'RCRA Fa 1.3.3 Descriptions of Solid Waste Management Units ..::...................... 1-1 L6 Background Chentical Data and Known Releases to the Environment ........... 1-3 1.7 Site Base Mapping.... ............: ......... ...... g......................-- ..................... 1-3 2.0 OVERVIEW OF TES CAL PROGRAM..,, ...... - ............ ..................-...........,...... -1 .1 Review f Planned cttivities.......... ....m......,.,::.......... ;, .1.1 Project Personnel .... -'— .............. ................I ,...................2-3 2.1.2 Personnel Protection ......................... .......... - .1.3 Equipment - .1.4 Doc=e tation..........—..................................... 2.2 Technical Data Research TAPI a ftc id 31123-06194 TABLE OF CONTENTS (Continued) ..1 Ob jectives ...,,,..,® ......... .................. .n........... ....re ..,....;x ,.... - 2.2.2 General Approach ... 2-5 .23 Justification.... 2.3 Field Reconnaissance, Verification and Confirmation............ ............... x.. ..1 2-6 blcfies.... .....x re.,.x..a...t....a ...:. ......... ........ ...ts...t .....,,aa...t.. 2-6 2.12 General Approach—.....— ........ ...., ....... 114 Justification......:.a............ant..::........ ...x....t_ .,..,..,.......... . ........... - . k bsurface ��aste and SoilSampling—.-......re .,. . , l Objectives .....n.............:............ .,....:.. a.....,.....t...... 2.4.2 General Approach .... 1. J .. ..,a Justification---, . . .............. ... 2.5 Morn tor Well Construction and Testing...... ...:..:......... ........ 2-8 2. .1 Objectives.,........® t.,........ . t.. ......e.... ,.a ..,,2-8 . .2 General Approach ........ ---- :. ........o ........, .t...x.n..,a,....2-9 15-3 Justification.. . ........... .... -....x..m ...,..x . ,..,m.... .....t.,..,..,.t... n.,..,:....nx.2-9 2. eater Quality- and Sediment Sampling., ........ .................. 2-1. 2 ;1 Objectives ., ....,..., 2-1 16.2 General Approach 2.6.3 Justification ..................,........ ..m . ..2-11 .. 2.7 In S trearn Pie zorneter Ins tall ation .t ,,...n re.. ,.,....,t .n,.x......a....a....,.....a x............. 2-I1 2t21 Objectives- .....,..a.x ....,-.. ..<.,.., ..xa.... 2-1.1 2. 2 General pproacl^i...x.... ......... ...a. -11 17.3 Justification...... .....,re..n........._.t. ,..a,x... 2-1 E 18 Soil as Landfill Gas Surveys.... ....... -- , .....A a.......n... ........... .......... ............ 2-12 2. .1 Obje ctives ........... ......... ..a..,...a.m,.t,. ,.......t....a.. at..,....a .,t...,.......2-12 . .2 General Approach.... .... ,,a ta.,trea........ ..s...... .a..............R,........,.a. 2-12 2.83 Justification .t.xt.:.. sµ.a.......x...............r ......x:, ........ a........ a:P.... ax... 2-12 2.9 Landfill Gas Surveys 2-12 2..1. Objectives 2-1.2 2. , 2 General Approach 2-12 2.9.3 justification . 2-13 Ae Mareear.,a ...reapaa. s: a,m xn xau. ..as,e++:.a ♦�enn.a a... a.t...ar...e •uaa mm as s ;oas......... E 2.10 Data Analysis and Interpretation ..2-1 � 2.10.1 Objectives .m... 2-13 a.F �. .1 .2 General ,Approach 1 °3 justification............. TA13LE OF CONTENTS 31123t6*4 TABLE GE CONTENTS lC ntinued) E L LE- 2.11 A Objectives ........a ..... _ ...................... ...... .. 2-15 2.11.2 General Approach, . .... _........ ....................,...... 2.11,3 , _1 3.0 ENVIRONMENTAL ILL D ANALYSIS PL N.......... 3.1 Introduction and Scope ................. ... ,,.. -1 12 Subsurface Soil and Waste Sampling... 3.2.1 Objective ............ ...... .. 3.2.2 General Approac.. 3.2,3 Justification... .. 8 3.2,E 3 3.2.5 Personnel protection— .................... ..........................; .,..,.,;....... 3.2.6 Analytical,/Sarrrplin Methodology, 3-9 3-9 3.2. .1 Sample 3-9 Equipment......... ...... .....3-11 3.2. 6, 3 Method........... 3-11 3.2.6. -Total Number ..... ..,"................ 1 3.2.6.5 Quality Control Procedures..,_......._—, ......... . ........ ..... 3-12 3.2.6.6 Types of Analyses.....— ........___ ...........:. .......... 3-12 33 Surface Water and Sediment Sampli._"................,................................ 3-13 3.11 Objective ........... ..4........n..................° ........ 3.3:2 General Approach.. .............1 f 3-13 3 .3.3 Justification ,.... .....,., "<................ ..,..".. 3-1 i 3.3.4 Sampling Team 3.3.5 Personnel Protection .... ..,..".,......... ,.. 3.3.6 Analytical/S plin ethodolo 3-1. 3-14 3.3.6.1 Sample Locations t1 tin 3.3.6.2 Equipment .., 3-15 , 3.3.6.3Method ................ .................... .. ............................. 3-15 3.3.6.E Total Number ...... ......... ___ ............. 3-16 3.3.6.5 duality Control Procedures ................. .."..:...,...,:R....."....... 3-16 3.3.6.E Types of Analyses 3. Groundwater Sampling . ..................................... ... .x. 16 3-1 ' 3.. ' Ctbjective.......,...:a .....................»,... ..,.............e.........., ......:... 3-13 r 3.442 General Approach .........: ................... ........,.....................,,........ 3-13 1 ABLE O ONTENT 11 1 d r TABLE OF CONTENTS(Continued) 3.4.3 justification. 3.4A Sampling Team,.-., ... ... ---- ........; 3-1 3.4.5 Personnel Protection— ...... .......:.: 3-1 14,6 Analytical Sampling Methodology,... 3.4..6.1 Sample Lc cad ?rt .... .... 3-19 3.4.6.Equipment........ .............. ..... 3-21 3.4.6.3 Method— ................. 14.6, Total Number-- .......: .......:........ ................... 3-22 3.4:6.5 Quality Control Procedures. ... .................. ....................... 3-22 6,6 Types of Analyses .......................................... .......a,..... - 3 3.5 Sail Gas S uney .,............ ............,.m... ,.,....3-24 3.5.1 Objective 3,5,2 General Approach ...... - 24 3,5 3 Justification-- .................:......... 3- 4 3.5.4 Sampling Team.. . ......... ...,.,..................,....................,,......,.. 3_34 Personnel prat 3-5.6 alytical/Sa lire p g Methodology,--- , ....,...., 3-5 3.5. , 1 Sample 3.5 . 6.2 Equipment- 3,5.6.E Method—, ........ ................,.. 3-25 3,5.6.4 Total Number ..... ................. ...... ..--..... 3-26 Types of Analyses......., ...... ., -6 3.6 Landfill Gas urea...... ..... .. ...:..3-26 .......... 3.6.1 3.6.2 General Approach-......... 3- 6 3.6.3 Justification.. 3.6.4 Sampling Team ........................ ........... .................. ...... 3- 6 3.6.5 Personnel Pro tecti 16,6 aly i c�a I /Sampling Methodology ..................... 16.6.1 Sample Luca ..............a... ................ , ..,,...,...,....... 3-27 3.6 , 6.2 Equipment......... --- ............::...............e,..,...,.......m,.. ,. 3-27 3 Method., ....... ...... :............... ............... ., ..... m.....>.,.:.. 3-2 3.6.6.4 Total Number. ....................... —- 3.6.6.5 Types of Analyses.......... 3-27 TABLE OF CONTENTS (Continued) 4.0 FIELD HEALTH AND SAFETY PLAN. PAGE- ........ 41 Introduction 4-1 ........ ........ ......... ...... ................ ..... 4-1 4.2 Designation of Responsibilities . ...... ...... ...... ...... 4-1 43 Scope of Work.... ........ __ ................ ......... _ ............. ____ 4-3 4,4 Site -Specific Health and Safety Concerns ... ................. ........ ... _. 4-3 4.4.1 Site History ..... ........................®. ....... ........ ...... ...... 4-3 4A.2 Site Concerns .... ...... .................. ...... ....... 4-4 4.4.3 Suspect Chemicals... ... ........ ...... ....... 4-4 4.5 Site -Specific Health and Safety Requirements.. � - ­ ... ...... ........ 4-4 4.5.1 Key Personnel .._ .......... ......... _ ........ ___ ... ......... 4-4 4.5.2 Training .... — ... .......... ........ ­­ ..... — .......... .............. .......... 4-7 4,5.3 Air Monitoring ....... .... __._ ......... — ........ ......... ..... ­­ ......... 4-7 4.5A Personal Protective Equipment ..... .......... ­ ....... ­­ ......................... 4-8 4.5.5 Other Protective Equipment., ...... ...... 4-8 4.5,6 Decontanunation Procedures ... ..... _ ...... — ....... ........ ...... 4.6 Emergency Procedures........ ........... 4-8 ....... _-__ ....... _ ...... ............... ........ 4-11 4.6,1 Notification—, ............. ................. ............... ....... 4-11 4.6.2 Personnel Injury ..... ...... .............. 4-12 4.63 Fire/Explosion ... ..... ........... ........ __ ...... .. 4-12 4.A 6Heat Stress ......... .......... ........... ...... ........ 4-12 4.6.5 Personal Protective Equipment Failure .............. ........ .... * .......... 4.6.6 Other Equipment Failure 4-12 ___ .......... ...... ...... ...... .......... .. 4-12 4.6.7 Site Control....- ....................... ....... ..... ___ ................ 4-12 4.6:8 Emergency Services ........ ......... ............. - ......... ............... 4-14 4.7 Appendices ....... — ......... _ ..... ............ ...... ..... ........ ___ ........ __ 5.0 4-17 PROJECT MANAGEMENT PLAN ............. ......... ......... 1_1 ......... ......... 5-1 5.1 Background....„ . ......... .................... ................ _._ ....................... .... 5-1 5�2 Organization/Responsibilities ... . __­ .................. — .................. ................... - 5-2 5,2A Personnel Responsibilities.. ........... ....... ....... _ ........................... 5-2 5.2.2 Quality Assurance Project Plan (QAPP) ......... — ........... 5-4 _ ............. 53 Quality Assurance/ Quality Control - Field Activities ......... ................. 5.3.1 Training.. 5-4 ...... __ .............. ................ ............. - ....... ..................... — 5-4 53.2 Quality Control of Subcontractors ........ __ .......................... 5-5 . . . 5.3.3 Evaluation of Existing Data and Existing Sampling Points ........... -6 ooadTo 1: TABLE OF CONTE TS Vil 31123-D6194 TABLE OF CONTENTS (Continued) 5.4 Quality Assurance/QualityAssurance/Quality Control 5.5 DocumentControl..,_.. Analytical Laboratory .......... .,..,..... 5- 5. C Control procedures and Chain- f-Custody.... ..le ` 5. .1 ,Sample Identification..._ .....a:, Chain -Of -Custody..... Procedures 5-' ......,,; ,5.5.5 ,Meld ......... ............. 5-10 Soil Boring d i� fOnitor Well Construction tern 5-1 5.8 ....,.... Quality Assurance Samples—_ ..».......................5-12 Sample Collection— „ 5-13 5.5.E SamplePreservationd Shipment....5_l5 5 Meld.. Measure Measurement .. ... ............ 5-15 5-10 Analytical Laboratory Quality Control 5-15 Project Scheduling., ...... -15 5-1 TABLE OF C NTEON N7° TABLE OF CONTENTS Conti 15T OF FIGURES 1µ1 Site�ccat�cn Map..... .., 1-2 Regional Geologic Map _. ..,. ®,.... ........ ..1-5 .. 1_5 Site Soils Map 1- Sum -nary 1 Geologic Information From. x. is ... g On -Site ........., rhules/ ........... 1, Wells,,, 1-9 1-5 rounds ater Table Map, February, 199 n ......... ...... .... 1-6 SWMLT -1 On -Site Medical . ...... . ........................�. ... -�' Facilities ...a. ..... 4-2 Emergency Hospital Route . 1 Project "Team Organization Chart.... ...................... ,,.... 5-� LIST OF TABLES 5-1 Sununary of Planned Activities (Grouped by Area)....... -2 Phase 1 RF1 Sample Media, Analytes and Frequency., 3-3 phase l RFI Field Quality Control Samples, .. 3-4 Environmental, plin Plan_.. -1 Hazardous Substances Known or Suspected To present 4-2 e ................. ........_. Unpublished Airborne Exposure Limits for Substances Known or -5 Suspected T Bepresent . e ...." ............ ......a„," .... Protec tion ction Levels 4-4 Task -Specific PEE 4-10 `-1 t Control... ..... ......... ........... _ ....__ ........ ..... 5 e 5-2 DUNNStandard Operating 5-3 Field Measurement Equipment Quality Control 5- Estimated Project" 5hedu.1e............ 5-1 ....., ..,.,...................z.x,;. a1 TABLE ONT NT 1t s4 LIST OF EXIIIBITS I FMCZ'rca . raa g U Boundaries, virol a to llr�g Stations d %tr Tableca ....... Map ow g � tars I}talitzF ..... T a l Pocket FMC lr� t pling Envirorunenta, Sam Stations and Water Ta l Contours... ,..L'I Back Pocket LIST or, APPENDICES Historical alb=tic ,"I"101r' Table 3-1 (continued) )stress 1 tnMeSC3 atlnn Phase � r Subsurface Surface Water Bonn . rilling Planned Phase � Potential Phase 2rl NoihN4U a astelSollsu acid Sediment Groundwater activities ,ls"1' U Greats Activities SIVMU Gmun Activi h s 4 Clersttet Waste Sits=. None Sample i surface water 5sample's Soil C as Survey Collect I surface water and 1 sediment sar ick Utilize resents of soil gas survey, surface water (writ gas (SW-11) and 1 sediment quarterly from from rnarsttyarea east of S4as'MTJ 4, perform and sediment sample analyses to site tip to survey) sample existing monitor 2 times new wells in SWMU U rea p Area Cross- I surface water sample swells (W-1. 2,4, Monitor 5 existing wells 4 times gradient /do wngradient to monitor boundaryr - (S -12) and.. ]sediment '' S, 9,10, 11 and 12) Perform soil: gas survey to delineate extent conditions sample of contamination New wells would be installed, and slug tested •Collect surface water and sediment sample then Incorporated into existing monitoring from Eastern Surface Drainage Channel program to allow at least 2 rounds of analyses downgraditurt of SGW fU 4, perform 2 times prior to conclusion of RFI a mist rations None 2 surface water (SW-9 2 samples from 1 new monitor - Install t dowwngradiant well near ravine area, Landfill and SW-10) and 2 existing monitor well (DCAd sample 4 time$ sediment samples wells ( 23 and: - Collect 2 warfare water and sediment samples W6) and 1 sample from eastern drainage channel, sample 2 times from new well:, - Sample 2 existing monitor wells„ sample 4 times 14 Casten County School Norte None l sample from None . Sample: exislIng monitor well, sample 4 times Possible abandonment of existing wells LA Burial Site (Done "card) existing monitor and 1.-5 if in -stream pler:ameter and ground - well (W.5) water data indicate impart to these wells from off -site source No other lipase 2 work anticipated for this SG* MLt roan 5 Industrial "rralfill None 2 surface water and 2 5 samples from 2 new monitor Call 2 new wells on cast side of western sediment samples existing monitor Wells:'((X-5 anal drainage channel, sample 4 times (SW-7 and SW-g) welts ('f.-t. 2, 3i -ta) * Monitor 5 existing monitor wells, sample 4 and 5) and 2 4 times samples from new - Collect surface water and sediment samples monitor wells from western drainage channel,, perform times 10 Uthene Resin Disposal None None Ns-ure None I- ndfrll I2 role larndfill None None _ None None Table 3-1 (continued) —Phase I Invest a 110 Subsurface "t Surface Water h .9 arme d Murse I Potential Phase 2 N o SWMU Wastelsoils as "Sol" and Sediment Groundwater Activities SWrOUGrou Activities SWMU Gm Activities 7 Bessemer City Landfill None on, I surface water sample I '-fa 3 samples from 3newimmilor Perform OVA gas survey to determine No Phase 2 work anticipated, Initial Phase I (FMC Property) .V gas (OVA gas (SW-13) and 1 sediment neramistrifor wells (DC-7, DC-8 methane generation first quartergroundivateranalyses will be for me survey) sample wells and D(�-9) Install I upgradiern and 2 downgeachent Appendix IX parameters then reduced to typical monitoring wells at ead� landfill, sample site parameters and paraneners detected in 4 liTric—s round I for subsequent sampling rounds Collect surface water And sediment samples from Western Stufare Drainage Channel, perform 2 times 9 Old Bessemer City None I surface water (SW-10) 3 samples from 3 new mordtor Landfill (BC Property) (OVA gas and 1 sediment sample new monitor wells (DC-10, survey) wells -1 !1 —DC12) 13 Old Berenet Sump 2 samples None None I soil boring * Collect 2 subsurface soil samples from I boring Utilize soil analytical results to deterrnir�v if (S B - 2) in vicinity of surnp (ccMected as surface and just up to 2 additional moratorwel Is would be abovewater table) iaMalled in this SysMU group area - Collect 5shallow subsurface sod samples from 5 barings near old bag house (collect at a maximum of 5 feet beyond base of macadarn) 15 Bermet Bag Filter 5 samples None None 5 shallow soil Any new wells would be installed, and slug test House borings (513-3, 4, then incorporated into existing monitoring 5, 6 and 7) program to allow at least 2 rounds of analyses to conclusion of R'rI Background I sample near None I sample from I soil boring Collect I shallow soil si am frie in vicinity of site well W-7 existing monitor (SB-8) background well well (W-7) Sample background well 4 times NPDES Outfall None I surface water (SW-1 4) None None Collect I surface water and sediment sample in and I sediment sample I _]Lidni Potable Water Supply None None None Collect I sample from potable water supply used for docontarmwition bfcoes� - Water levels In all mordtor wells and all ustrearn piezinneten constructed will occur quarterly, - Instrearn piezometers will lit, installed at each surface water/sediment sample station in the Eastern and Western Drainage Channels (total of$ locations). * All stations will be surveyed for horizontal and vertical control, a Table 9_ Phase i AF1 Sample Media, Anaiytes and Frequency " Ana eslSam irn cund* Ar�t�oc ata uarlti /Round*** MATRIX LOCATIONS First Second Thifd Fourth plat Second Third Fourth Soil/Waste (total) SWMU No.1 B l SWMU No.13 SW%4U No,1d Each rcrourtd a'ier irwall °�^JA,B,C,i mm Surface "dater (14 total) SWMU P°(os.25,,5,13,12 ABl A.S,al S S SWMU No.11 A,S, ,D,E,I A,B, ,D,E,t 4 4 • SWMU No,4 A,B, ,F,l - A,E, ,F,l 1 1 hlo,14y A,B, .D, ,I' ,B,C, �, ,1 1 1 [S��VygW#ygtwl #tJyy y SWMU kYos.7, ,9 Hj ,F. H*, ,.. 2 NPOES Outfall ..i A Stt" l A S .l - 1 1 Sedliment (14 total) ,. .. .v ..3 � .,. .: SWMU Nos°2, ,5,9,10,12 � 1 u FG+N�.a,J'oSM1rAMie�m,N*;,e%daSw.l�.+ "�• 'eiil'' � A,S, - A,S„ t Yavf{a "zW'aYduma <ap4"�Mh wws.K 9',sN+�.,.WMSa' �• ry SWMU No,11 ,l ,l A,SRS,LI,E;I A,S,S, ,E,l a S 4 4 r S PAU No A,B,S,F,„l A,S. ,F,l 1 1 SWM No.14 A,B,C,D, ,f A,B,C,D, ,l l M 1 S4' MU Nos.7, 9 ft,l - *,I 2 2. NPDES Outtall --,..�,:•.�.,. A,B, ,l Ae , Yl 1 1 ro u S N d a t e r * * yl :^ 4 "'�"�? .� ? Aa..K: �, 5 . R y sA T `G*. ^t ,i: ., y : 3 .. (29 total:17 Existing Wells l s a 1 a ; �¢New Y 1w e 11 '.N' ) r - h w ' ""�a•7g, r t" k2., -w '�` o °"'S` : � �" w" "d aa."� a Y s¢^+: b �h a a �,fi, wag* k r „e" w ,v.. a TR Ys. k`'.nwa l ¢ �`°`, aP dt >u •: x ,��� aw.,, fi ;� !: v �'�°.i� w `, i ; �.��•' ,u ..v. .'" a::n. ,.`sw;�9°w`�w.w.s' a:'ww:4+a"k"rwk� "s ',.:: 4• :" SWMU os. ,6,8,10,1 ,l A,B, ,l A,E„ ,l A,S, A,E,C,l 12 12 12 12 Background A,S,,i A,E,,l, A,E,S,I A,,,l 1 1 1 1 SWMU No,11 A,E, ,D,E,l A,S. , ,E,l A,S, , ,E,l A,E, ,D,E,l 1 1 1 1' SWMU No,4 A,S, ,F„l A, , ,F,I A,S, ,F,l A,E, „F,l S S 9 S SWMU Pto,14 A,E,Rl9,,3 A,S,,19,1 A,S,,D,,1 1 1 1 1 SWMU Nos.7.9 �A,B,Lt,Ca,l H I l l*,l H*,l I S S S d Analytical parameters for second, third and fourth round samples wfll depend to some degree upon, the first round results. Appendix IX parameters, for e arnple,wiil be tested once, but will be analyzed in subsequent rounds based on the parameters detected, Groundwater will be analyzed for both total and dissolved metals: Anticipated quantity per sample round reflect total number associated with respective SWMU r A RCRA Metals groups S PPL Volatile Organics , 0 PPL Semi-Volatiles (ENA`s) E PPL Festicides/F 's F Ethylene Dibromide (E E) Cyanide (total) H Appendix Ilat List ° t Ll,Cl-, F�, Sulfate Table 3-3 Phase I RPJ Field Quality Control Samples Matrix'Pararneters $/w Oilaste PPL Volailles ROAA Metals U'Cj-'F-,Suffato Surface Water PPUAppendix IX Volatiles PPI-Serrrvolat4es Round Fourth E ui went Blanks/Sam lin Round First Second Third Fourth 7: ----------------- PPL/Appendix IX SernivoWiles 7L Post, & PCBs PPUAppendix IX Pest, & pCBs Appendix IX Organophos, Pest, Appendix IX Herbicides Be 1 fi RCRA Metals Appendix IX Metals Cyanide ulfide U,01-, F °' Sulfate Sediment PPL/Appendix iX Voiatiles PPL'Appondix iX Sernivolatiles PPL/Appendix IX Pest, & FCBs Appendix IX Organophos. Pest. Appendix IX Herbicides Appendix IX Metals Cyanide Sulfide U,Clm,F-,Sulfale Groundwater (29 total:17 Existing Well 12 New Wells) PPL Volatiles PPL/Appendix IX Volalfles PPI-'Appendix IX Somrvolatiles PPUAppendix IX Pest. & PCBs Appendix IX Organophos. past. Appendix IX Herbicides Be RCRA Metals Appendix IX Metals Cyanide Sulfide .......... I V"fit r N 1", 714 K- 4� 9�h 'k 3" 1 1 fsoiest 1) Groundwater will be analyzed for both total and dissolved metals, 2) MSD applies only to organic parameters, For Inorganics a lab duplicate is performed, 3) Trip blanks will be analyzed for votablo organics each S'Npment of samples 4) The Potable water supply which will be used lot some of the equipment decontamination (via a steam cleaner) will be sampled and analyzed for the pdooty pollutant organics. the RCRA metals, beryllium, lithium, ohloride, fluoride and sulfate, 6) Pflor to Installation, a onsets blank will be collected from a representative Wattera setup and analyzed for PPUAppendix IX volatiles and $Ornivotalilles, 6) A rinSate blank will also be collected from one of thadisposable bailers which will be used 10 grab depth discrete surface water samples. The blank wilt be analyzed for the priority pollutant organics, the RCRA metals, berytHum, lithium, chloride, fluoride and sulfate, 7) 'PPtJAppendix IX- as used above means all parameters listed on the Priority Pollutant list and/or the Appendix IX List. 3-6 30956,06209 Table stitnated project Schedule (in montbs pending U.S. EPA as indicated 1 2 3 4 5 6 7' 8 9 10 It 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2 - 29 4-93 5-93 6-93 7-93 8'-93 -93 10-9311-931 -93 1-94 2-94 3-94 4-94 5-9 94 7-9 -9 9-9 0-9 11-9 12-94 1-95 2-95 -95 -95 -95 6-93 7-95 &-9 Work Plan Preparation Draft Delivery to U.S. EPA (5-3-9 ) F NI / N/EPA Site Walkover (5-11-9) ■ A. (Phase d! enadifaed Work Plan, if needed) ti 5,EPrt Review*- 2 months(estianated) am • Finalization -1 mondu (estimated) . Final Delivery to 1J_5 EPA A, U,Sa EPA Approval MMM(Phase 11 modified Work Plait, i needed) Work Plan Implementation • Technical Data Research »: Field Pecannaim"nce • Subs uface Explorations NOM • Monitoring Well Crtstallxtion/1n-Strearn Piezorneters (Phase H, if needed) • Environmental Sampling • Soil ias/Landfill GasSurve • Survey Controls Data Analysis Validation and Interpretation RFl Report Preparation • Draft Delivery to D, & EPA A • U.S. EPA Review D montlis • Finalia rt'ion (I rcaa>rtovs) • Final Delivery to US. EPA � Database ManaRernent = Date Deliverable . Site visit .: 1234 PROTECTION AGENCY UN1,TED STATES ENVIRONMENTAL REG10N I+ 345 COURTLANO STREETN.E. DOT 14 19S3 , TI-A TA. GE RGIA 30365 CERTIFIED 11 C. �J EEI �tE L�EEE 4WD-- Arthur Gillespie Environmental Manager Lithium Corporation of America Highway 1 Post Office Box 79 Bessemer City, Forth Carolina 28016 RE: RCRA Facility Investigation Work, Plan Conditional Approval for Lithium Corporation of America Bessemer City, North Carolina Dear Mr. Gillespie The Environmental Protection Agency (EPA) and the State North Carolina have reviewed your RCRA Facility Investigation 1 Work Plan, dated May 3, 1999, which you submitted as required by Condition II- C - 1 - of your permit which effective August 14, 1990. Based on out review, the work Galan has been approved contingent upon the incorporation of the enclosed comments., Implementation of the RFI Work Plan and the contingent conditions, must fallow the approved schedule in the Work Plan. Any deviation from the a I Work Plan is a violation of the HSWA portion of your permit. The first quarterly report should indicate the requested changes as mentioned in the enclosed comments ninety 9 days from receipt of this letter. Copies of the report should be mailed t 1 G. Alan Farmer Chief, RCRA Branch U.S. Environmental Protection Agency 9 Courtland Street, N.E. Atlanta, Georgia 30365 Attention.* Channing Bennett, - E-2 Jerome Cad Hazardous Waste Section North Carolina Department of Environment, Health, and Natural Resources: Division Solid Waste Management P.O. Box 27687 Attention: Bong Roberts W. wAb, �r t if you have and questions concerningh matter, please contact Charming Bennett of the RCRA PermittingSection at 4) 347-3433. Sincerely our 2seph R. Franzmathes Director Waste: Management Division Enclosure Q T. E. McLeod, Plant Manager FMC Corporation/Lithium Division Box 795 Bessemer City, Forth Carolina 28016 November 29, 1993 DEC het C .x. ix� + s E ,� fC 4 k ��`�tl�L :,. W . 6 Subject. Permit No. W 000514 FMC Corporation. Lithium Division Chemical Plant "`stater Recycle e Wastewater Recycle, System Gaston County Dear Mr. Mc a In accordance with your application received .July 9, 1 3, we are forwarding herewith Permit .No WQ0008149, dated November 29, 1993, to FMC Corporation/ Lithium Division for the operation of the subject recycle facility. This permit shall be effective from the date of issuance until October 31, 1„ and shall be subject o the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit, failure to establish an adequate system for collecting and maintaining the required operational inform ation will result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the tight to request an adjudicatory heaving upon written request within. 30 days following receipt of this permit. This request roust be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings P.O. Drawer 27447, Raleigh, NC 7 11-7447. Unless such demands are made this permit stall be final and binding. One set of approved plates and specifications is being forwarded to you. If you treed additional information concerning this matter, please contact lbs. Angela Y. Griffin at 19/ 733-5083. Sincerely, kj 0 Ad des ovvorird, Jr.,,RE; 4 cc: Gaston County Health lth Department emit Mooresville Regional Office, Water Quality Section Mooresville Regional Office, Groundwater Section Training and Certification Unit Rust Environment and Infrastructure, Inc: Facilities Assessment Unit F.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-7 -7015 FAX 919-733-2496 n Equal Opportunity Affirmative Action Employer % recycled/ t % po t--consurner paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RECYCLE SYSTEM PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO FMC Corporation/ Lithium Division Gaston County FOR T14E dperAtibin of a 187,200 GPD wastewater recycle system consisting of two (2) 1.1. am pouds that are ca able of removin solids colletted h scruhhe-e Wl" This permit shall be effective from the date of issuance until October 31, 1998, and shall be subject to the following specified conditions and limitations: I This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans, specifications, and other supporting data® 2. This perrnit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 3The facilities shall be properly maintained and operated at all times. 4. This permit is not transferable, In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of the request will be considered on its merits and may or may not be approved, 5. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take irrarrediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. 6. The sludge generated from these treatment facilities must be disposed of in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. 7. The issuance of this permit shall not relieve the Pe tree of the responsibility for damages to surface or groundwaters resulting front the operation of this facility. 8. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility, 9Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited. 10. Freeboard in the three (3) lagoons shall not be less than two feet at any time. 11. Any monitoring deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 12. Adequate inspection, maintenance, and cleaning shall be provided, by the Perrriittee to insure proper operation of the subject facilities. 13. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date, and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the lie rmittee. This log of inspections shall be maintained by the Perrnittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Environmental Management or other pen -tutting authority. 14. Any duly authorized officer, employee, or representative of the Division of Environmental Management may, upon presentation of credentials, enter and inspect any property, premises or place on or related, to the recycle system at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be Dept under the terms and conditions of this permit; or may obtain samples of groundwater, surface water, or leachate. 15. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 16. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 1,43-215.6C. 17. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 18. A set of approved plans and specifications for the subject project must be retained by the Pertruttee for the life of this project. A 2 1 . Noncompliance Notification: e Permittee shall report by telephone to the Mooresville Regional Office, telephone number 704 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of to following. a. Any occurrence at the wastewater treatment facility which results in the treatment of significant ounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin or tank; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. o Any process wait failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures f pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by- pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d,. any time that self -monitoring information indicates that the facility is not in compliance with its permit limitations.. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. • 2L The three (3) downgradient wells And W-7 shall be sampled inifially after construction and thereafter every April, August,; and December for the following pararnerers: calcium lu n TDS Sulfate pH 'Water Level Chloride F1 aaorde hro um Manganese ,Iron Lithium The measurement of water levels must be made prior to sampling for the remaining parameters. The depth of water in each well shall be measured from the surveyed point on the top of casing. The treasuring points (top of well casing) of all monitoring wells shall be surveyed to provide relative elevations of the measuring point for each monitoring well.. The results of the sampling and analysis shall e sent to, the Groundwater Section, N. C. Division of Environmental Management, 1 P. 0. fox 29535, Raleigh, N. C. 76ti- 5 5 on form "-5 ornpliance Monitoring Report Eo n] every May, September, and January. 3 *t 2, The two (2) lagoons that accept wastewater from the kiln scrubber shall be installed with either a natural clay litter (as described below) or a synthetic liner (as described low) ,within 180 da s of ermit issuance. • For the synthetic liner, it shall be at least fl-mil thick and reinforced. It shall"be photo -resistant, as the liner may be exposed during "downtime," Following installation and inspection of the lagoon liner, and prior to waste disposal operations, certification of the liners compliance with approved construction specifications and the liner"s integrity must be provided to the Division of Management, Groundwater Section, by the project engineer. 21 any groundwater quality monitoring, as deemed necessary by the Division, shall b provided, 2 � All wells that are constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 2 .010 (Standards of Construction for ""ells Other Than. Water Supply) and any other state and local laws and regulations pertaining to well construction. 25. The Mooresville Regional Office, c , telephone number i ) 663-1699 shall be notified at least two weeks prior to the construction of any monitoring well so that an inspection can be made of the monitoring well location. Such notification to the regional groundwater supervisor shall be made during the no al office hours from a.m. until 5:00 p.m. on Monday through Friday, excluding state holidays. 26. Within sixty (0) days of completion of all monitoring wells, the P rmittee shall submit two original copies of a scaled topographic map (scale no greater than 1:1) signed and sealed by a professional engineer or a registered land surveyor that indicates all of the following info ation: a. the location and identity of each monitoring well b the location of the waste disposal system, C. the location of all property boundaries, d, the latitude and longitude of each monitoring well, e. the relative elevation of the top of the well casing (which shall be krrown as the "measuring point") f. the depth of water below the measuring paint at the time the measuring point is established. The maps shall be sent to the Groundwater Section, 1 . C. Division of Environmental Management, P. 0. Box 29535, Raleigh, 1` . C. 27626-0535. 27. Upon completion ofall well construction activities, a certification must be received from a professional engineer certifying that the monitoring wells are located and constructed in accordance with the Well Construction Standards (1 A NCAC 2 ) and this permit. This certification should be submitted with copies of the Well Completion Fort ( `-1) for each well. Mail certification and the associated G -1 forms to the Penruts and Compliance Unit, Groundwater Section, P. ► Box 29535, Raleigh, N.C., 27626- 4 For the initial sampling f the well as specified elsewhere in the pertnit, the, Permittee shall submit a copy of the W-1 form with the Compliance Monitoring Porn, ( -5 for that well. Compliance Monitoring Forms that do not include, copies of the W-1 form will be returned to the initiation of enforcement activities pursuant to lei General Statutes 14 N 15 a_; . The L - for the disposal system (See Attachment A) is specified by regulations in 1 A NCAC 2L, Groundwater Classifications and Standards, Compliance Boundary is established at either 1 50 feet from the waste disposal area, or 50 feet thin the property boundary, An exceedance of Groundwater Quality Standards beyond the Compliance Boundary is subject to the penalty provisions applicable under General Statute l4 '- 15. a; Permit issued this the 29th day of November, 1993 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION A. Freston award,Jr., p�.EDi rector Division of nwr nrnental Management By Authority of the Environmental Management Commission 10 v...- 1 M. "t .., ll". r"�^ `Ik of ° `w`," C `5 � ✓ ... w � " 41 , CD C t� �" E e �. ei s s f s `*� t' ` h cis ,! "� "" V&D .40 §.�N, y 'ut �t�n €X " } antinf vr 440 T ug ! { tk iRl �ewag o � * ✓J „ 11 !} C 5posal tl } y lk, ` r"rttd�5l ?' �Y o The e * € stssu r ma .. _ r:1 r} ti t 71 M, 1 r€ l 4. . Ct (y w , r /r " 7' .�.w,�l� t_ *R k� m �,,,t 4 IT !7� ,. y IT , { 0r,.,. 74 t ma t 7 atush r3 re :' .` ...�.. �.�.,.�...� t 1ht,a aLf` -AIN). '��'. �,c,q,RT,47v'i~3£:r�«'� :r t..., amr.. 1 Y�1,24000WLE e e 9 a C Or Ick-OTRAL 4 AFMC �t july 8, 1993 ey Randy Jones Permits and Engineering t tqrter Quality Section Division of Environmental Management P.O. Box Raleigh, NC, 27626-0535 Dear Mr. Janos Several months ago they Water- Quality people in moore~svillo determined that they two re-circul.atinrwater systems at our chemical manufacturing plant need to b permitted as non discharge recycle units. An application and four copies for this permitting is enclosed., This should takes cure of the need for firer copies of each engineering document Please note they following: 1- These are two long -existing xistin s. Earlier determinations by your Department were that such permitting was not required because we do have home aim the slant: an NPDES Permit No. NCO005177 for the treatment and discharge of process wastewater-. We also have pending an application for a st rr w, ter permit. 7. One is a system of two ponds where air pollution scrubber water at our ore decrepitation kiln is re. -circled from the scrubber to one of the two ponds. when one pond is filled with solids, the other` of these two is switched in and the filled pond is cleaned of solids. 3. The other is a Chemical Plant hater Recycle Lake. 4. Analytical data is presented for: troth of these systems. We believe that this information is accurate for our current usages. �, i Page 2 08-JUL-93 5. Following your telephoned suggestion on June 17, we are sending only one check for $400.00 to cover the permitting of these three ponds under a single permit. Separate applications are filled out for the kiln scrubber ponds and the chemical plant water recycle pond because there are some differences in the 'two systems. Please let us know if it is determined that separate permitting and an additional $400-00 is required. Please contact me if you have questions. Sincerely yours, 4 advztl ,& IULt I Arthur S. Gillespie, Jr. Environmental Manager cc. J. E. McLeod G. W. Matthews G. R. Scott R. Ahuja Rex Gleason- Mooresville suite- orNorth Carolin3 ural ReSOUrceS Depal-tment of Environmcnt7 Health,und Nat DV� ision of E. nN,,jrorj=nta.1 MaLnagcmcnt Non-Dischargc Pcrfflit Applica6on (TIVS FORY MAYB t PHOTOCOPIED FOR USE AS AN ORIGINAL) RECYCLE, FACILITIES GENERAL INFORMATION: In Scrubber Ponds (2) 6 ridual, or otht�r): 1Appricant (corporanon, indi� Print -,wncrs o r Signing official's Nat= and Tiflt (thc� prrson v,,ho is .1cgally 2. 0 tjlt f.-cility 311d its c,*,)rnpliancc�): ms-ponsible for Box795 3, N,111 -Li tatter ' A d d rc s s Tcicphonc No.: L.LO4 868-5400 4. y,rom�t ern cSxisionI cilily,ofr tstblislimi nomptr- titan oonualldlrc- connsinsttcs'metc'): p,,*ct =tOn phans/spcCS., lCUMOF10arce, h Ghetto .cal Manufacturing, Plant 5A 'nll i 22 1993 6, Fcc Submivc& S,-M-0 -0-0 P., -cation Datc: _jqng c 'ntv wh--rc t is locatt'd: astrt ou � 0 17 c 81 0 W of rtcycic- facifit)" location 1-a,;vude� Longitlildn8 I� 11. PERMIT 1Nj-1'0R-,N1,kTl0N- ermit No. (will be corvipleted by DEM): r,nc�_, S S: ncw; modificat, on,nl ,�--cify whvIlicr I sections ,ppj:ant signatur" 11, 6 (oiiginand 3copits of eacl ). Eng to ixrry (on pg,6). Submit o pgs. al n New application for existing ponds. s i g n a t urt nest-1--Q n, j r,,�j 110-, rc IL of a rcncwal or m. od;ficafion to an Itcj applicatio-"'� is I I f th; S and issu CX;Sfint, pcrmj-" list zhc )J lw or prnv:�tc' 4 S publi- FORNI- RFAC 4,191 o117 N PAGZ� H1. INFORMATION ON NNASTENNATER* I Naturc of Wasttwattr: — 90 Domestic; % commCrcial. _LO_O % Indusmal, _ % Othcrwastc (spczify): Plewst provide a one, or two word description specifying the origin of thcwastr-wattr, such as school, subdivision, hospital, comrncrcial, industrial, apartments, r-tc.-. Lh_eryica1 Manuf 3. Volume of rwycic water generated by this project: 187,2 0 allons per day 9—g 4 planaEon of how mcyc1c, water volume was from Air Scrubber _Et!njj_s ,5a Brief project description- Dust and fluorides Arg_yater bb exhaust stack IVDESIGN INFORMATION I. Provide a bricf his,knig ofthe, compormnLs of the rticyclt facilities, including dimemsions, capacities, and dctcntion tim.-s of tanks, purnping facilities, high wattr alarras, filters, pond' la oons, etc,.-The-impoundrqtints. igQa!L st Qf two AZLLd-Acre--PwWs--af ---- recirculating scrubbing water. Only one is used at a time. When one of ether and whi l theJ jri-bt tar to k rat Cree*—JR he Crowders Creek and Catawba River Basin. 3} Classification of clost-si downslape sufface watcrs-1 _ :as establishce by the Envieronnic'ntal Man agern-nnt Commission &- specified on page At of this appication), 4 a powtr failuic, at the facill-Ly could impact waters clasffi--d as NN'S, SA, 11, or des ac SC-r1l>-- "'whi�lh of 0,1t. =asurcs are being Implernc-ntcd to prcvem, such impL I, as mquirtd in 15A NCAC 2H .0200.- Power fail —tbe—w&ter- 5, 'Phc facilitits must conform to the following, buffers (,and all 0t.1-r a-pplicablt, buffr-i-s): 2) 4DD fett bvtcln a lagoon and any rcsidcncc undl-,T scpanitt mxmcrship� 1)) 10,J ftc, l t cmn a surfacc- sand filtcr axed of �rcsidcnce undtr stparatc ov-ncrship; c) 100 fcct b--twetri rexclycit facilifits and wattrsupply �-,oarcc; d) 510 fl---, rcc,4,4.js facilitits and prop.x--rllincs; 2 of T PAGE 3 3 1 If any of the buff rs sptcifimd in no. 5 abovc are not bc-ing met, l sc txplain homer the propos i uff .rs will providc quaff car tt�.r protcctioc of the k`atcrs of the t tc Frith no inema4sd potential for nui c conditions: Al I buff r• __rtqqirements are met. 7. Are any components of the r cycle facility located vvithin the I year flood plain ect _ no. If es, brit fly scr l the -protectiveMeasures in crt to prat against flooding. a to . THIS APPLICATION PACKAGE WILL NOT BE ACCEPTED 13, YTf DWISION OF ENVIRONMENTAL MANAGEMENT UNLESS ,ALL OF THE APPLICABLE ITEIMS Al',E ENCLUDED WIT11THE SMIMITTAL Requircd Items One onpirttll and tltrc- copics of tltc and appropriattly e ccutcd pplicat: rrfo rM The apr-opriate psm-dt processing fc,-, in acoordauicc. with 15A NCAC l-I ,0205 c (55), Five sets of dctallcd plants ind slw--cific.ations signed and staled her a Forth Caro)ina ch Professional Engirtccr. tta plans must >irlurl.tt a c cral location warp, a sitcgtttal, v;�{ th buffers, indicates h- c an), or-inl s or l and auger sarr7plc "arc takcn, along N s ..art r s seed t rep r t lines, Each sheet of th plans and the first page of the spccificattot" a .- S t A i s u. 4..�s ,3 f 4 w a I ...k and w1'.=,a.m ci «„ For industrial wastc'� Ater, a compltrt chcmical analysis of the typical "a str":vvalcr M. Use bc provided. The analysis rr¢ay in lud°c, but shall tto be iimited to, Total Organic ,anic Carbon, BOD, COD, Chlorides, Phosphorus Nitralcs, phenol; J'otal '1`rihalomcthants, 'I,C� analysis, lysis Total l , o anatcd Compounds, Total Co'>klo,tip, and 1ea] Dissolved Solids, If la oon c a pa:,L of the facilities and the recycle gatcr is indus 'alm provide a hydropcologic dcso.iption of the su sg,�rfaca to a depth of fast r (adl Ock, whiiht.ver is lcss_. The nu cr of borings shall e suffi icnt to defuse the folio % it f, for the area undcrlyin each major soli t �pc t the sit- sigrtifrcam char cs its.. litholo ' the vci ical pcm,ta ilit), of the unr atttratcd zonc, the hydraulic ConduCtiVitY of the saturatcd zone, anri the depth of thc_rrrcari seasonal high wattr tz 1c 1 i:r copses of Ali ray."o is cvaltrationsa agrccrcrtts, suppo:ir caicz.latio s, eta., cast l sal` Itt"C as p of the spcaCfivattois �hrah arc• signed and scaled y '"`nor,h Carolina; Iarofcssiora l Engineer. Although ccrtaidn portions of this mou red strhs­nittal retest bc, do �."glop by other prof sstonals inclusion of thcsc ma:crials undcr the sign al,urrl a "Id sl-al of a oxt't. Carolina professional rn signif"ics that he has reviv�+ez! tt"c:s material and lt::s lt;of oat to hew consistc�t ykrtlt has proposed dcszprt;, I ,fie° c.optes of th'. cxiswin j 3iSt 1i a:e Y �' l ;" a 17�t"d'fica c)n' PAGEE4 (4,19 1) TO: REGIONAL VVATER QUALITY SUPERVISOR pa-se providc. mc with the classif5cation of tht surfacc watcrs idcntificd in number 5 bclo,x, and on Lht attachcd n-iap scgnicnt: Nit= of stirfacf- watrrs- Unnamed 1! i V to Abernathy Cr -Lme—k. CrawAers-lre in 'the Catawba River Basin ClassificaGon (as tstablishe-d by the EnNimn=rital Nianagerrtnt Corr un'scion ): Ptopose d Classification, if applicable. ---- -- Signatum of rcgional officc ptrsonnel: Date-. INSTRIJCTIONS TO ENGINEER In ordcr to del rrtaane hethar Provisions for du,-1 or standby powcr n1i), Llx: required fO,- th, subj= facility, the classification of Llic, closest downsiope surface. waters (the surface waters tht-t anv ovcrflow from the facility would flow toward) MUst b,-- dctcrMinc-d- You are required to SAIT,Tt t1iis foral, v'rith items I hrough 10 completed, to Lh-1 appro psate DI -vision, of Environ—mtnLal !�Ianaqc,rrnent Rcgional Wat-s, Quality Supervisor (set attacheJ listing). At a nninirnwTi, you rilust includr, an 85' by I I" copy of the por-tion of 17.5 minutc. USGS Topographic Map which shows 0-1- sutrjccl Suffacc watcrs. You must identify the lcx--adon of die facillty,xndl TI-ic closes[ elownslop-, surfacc vvatcrs (waters for which you are rquesuna the classifica6on) on tht subrniitted reap copy, tP -ted includtd wlLh thc, sub-niital. The applicanton may not Lr- subnr�it,:,d until this fora-,i is compl- 1. Applicai*(cption,individtia],O-OLII,T_�prdratjonLithLqm --D--y5-jon 2, Narnc, and Compl= Address of Engin ecrinc, Firm: and Infrastructure, Inc., 2 Market Plaza Way C,,,j%- Mechanicsburg PA Zip: I a tt: 17 Tcicphonc- No. Kiln Scrubber Ponds each 4. Stc-a;-�t 'FaHlity Volunic- of two ponds. 5Nwnc of closcst downslopc Surfs cc waters: bnameA-Iribu-rnathy-And, Crowders, Creek in the Catawba River Basin. 6, Counry(s) ,Oicrc Ix-pjtr-1 -jr�,j sul,fac- Gaston 7. Niap nw-nc azd date: C�S --> (:- S. No:-,,h C--rol;na ProfcVisional Engi�is:wr's Rt,gisnafion'No. I - I q 17-1�,,,, 9. 1�1-nn- N-�-nc ofEngjnscr U M Sczl and ,dig mature (sptcify datc), 4 C) f 77 tf 1 rf -3 DIVISION OF ENV`IRONMEN-rAL MA-NAGEMENT REGIONAL OFFICES (. 91) A-shtvillt Regional WQ Soper. 'Washington Rcgional Suter, Raleigh Regional ' ,, Si r,. ' Box 1507 S �t I °., Suitt lot A-shtvillt.. %C 2,9802 Washington, NC 27889Blush; NC 27609 7;/2S P 0 1 - 4 51 1 173 -231 p on fonts htliarti N u nb-- MwdLson Dwix McDowell Bcrtit Ltnoir Durham Nord.ampton d rtll itthtli Caaldcrt Marin chowan Pamlico F4w=bc Orange chercAlec 'ttlk v u Franklin Ptrson a vBlt V nc ciay Rut rd [tick F'�u° ns Halifax Graham Swain l a Transylvania Dart Pitt G atts, Ty t ll uhnsttar, WWTMI 1 t Washington I -CC WiLson '... J a " on Hutford.. WayTe- Hyd-- Faycttevillr l tgi nal WQ Slu r. W'achov,L°i uildirig, Suitt Mo rtsvil{t Rt tonal wQ au, r. 11min Lon Region. NYQ a r_ 714 C S3;tll. 919l rtrh 14ain Street M resvillt, N ` 8115 127 Ca.r'dinrtl Dnvt Exttnsion 'ilmingi C19/486-1541 704/663-1699 a`aycliz,villt, n, NC S dS-38 Anson Moore y Robeson Ali Mc� c~ l nbur waswr,ck N*cw Hanov,r Cwnbcrbund Richmond CabarTus R0 wwl C=wba st-Inly rat onslow liF>rnctt Sampson Gaston Union Columbus Il lltuplsr ' At S dand llydCll Ll "a,dand Winslon-Sal*r'n cgio nal \VQ Super, 8025 North PcbrH Boultvaid, Suitt 11x Winston -Salt., NC 27106 1 /761- 51 Plc hang #idolph .Ash[: s lokc-3 Caswell sum V Y{{ v Lfard of 7 Nargs and ::tit: Add:= I i din - ,gig F ;-- Rust Env ir ref. and Infrastructure Inc..-2 Market Plaza-) C:ity°.„ Mechnanicsbur Burr: PA zip� n d t ttcst$ his fIhriiti i fir It a � �f ��� Isrici°lt~icd f° hr�� � t�i csXic��t3 �P r:�c iiJ isiat"tc grad comb s��. tis� c attest that to the ly- t of r y knowledge thc. proposed dcsign has Men ywepued in accwdamce nOth the ttpplicab' regulations. It]oogh ccri iii ftcanions of this sllhrniitnJ packay rnay have ktcn w' r-vclo d by 9 thcr pr fcsslcitisls, inclusion of thtsti witha s 4.Indar inn stgna .Crt and sn', significs that I have T< vi—twe'd this niatcrial and have judged it to to s: onr istc.rt with ihc Iirojwscd MAY. o ih ° ✓w+»+ "++.'.s. Y+ !F�Ir "y4•d'tl K s4o.iiwd �a..., 4d_.t. i F yob Rci tl »Y4i. }gG.�+�wu�n ,mod` o. ISO Pt�i n t. #�a: i ��...+. "o f E e a..,. i f i ce ti�4^e 6" � b- 1, J. E. C Lod _ a,-tst unat t ,is i?ppliica-,ion c) _ ecy I Wate rr_Ptr:. UjiScrubber.� as k = e rc A C 4vA ty Inc1, S ";cC u :-'aI cgild Co I C t e 1 c, tin,,* txtss of ni IT, t v]-, t"+ C,. ,. ry that it all rA. .,;,.�.,. d �;�xnS O wiiz» application �'..'°�`.nlei �.:%!a""iw-�:" S�",H,a A if i d r �F..' is±.�t�p0 , r tn,'0:'��.._.?X � �X�,w°�T, '.�"� Wit:. 'not i'i" ��a �'"' t.: �� ��ii; �,i r, i �.� ,'i.e t� �xt w' "T, sX t.W ,. a �. m.. r m '�X I'�r Xm a� w..er.. 1 a .. �'' ,°5 a�g�rev�.,=- . 6 1 A ��. 1. 4 G E , hN %"fir #.0 ik)« i d "u_R A i St," Pl #0a . i � 0 Ia F& , IW, A-,1, D ,`,,A 'TEt`JAJ �, S+1tJULD a E S U 07 ,die t 1":t:: F{.r"t.lrO)V.Ii%G' A!)IiR,!-?:` NORTH Ctl..I` O LI A DIVISION OF ENVIRONMENTAL MANAGEMt:..N se PERMITS AND 1AGINEERITOG UNIT PC)ST fit- IF T.t.. BOX 2.�� a 5I NORTH SALISBURY STREET .M ENUMBER 6 F. ,, f su r" PERMIT "ION PROCESSING FEES effective t ber 1, 1990) 1,000,000 GPD Industrial ..:w. 4 1 DOmtstic/Cooling Water 4 1,01 - 1,00,0,000 GPI Industrial 400 $2 q mtsti lin Water 4 $0 1„001 - 10,000 GPD Industrial 4 + m sti c ling Water $400 $2 r = 1,000 GPD and Sing -It Family Dwelling $ 4 120 Slud < or = 300 Ares 4 Sludtge > 3040 Acres 54 2 11 Scorer Emcmions �b (nT dcltgated) $$400 Scw r Extensions (dticgat d) S2 d Closed -Loop Recyclt Crr Evaporative 4 NOTE: The Fees for SoilRem diation Projects are the same as for Sludges. Under tie Sewer Extension Fee, "delegated to miinicipalitics°" applies onl�� to those 9OVerritnental jurisdicticins that have specific delegation review aufhoritN,, as granted by the of Environmental anagernen t. 7o (J state of North Carolina Department of Environment, Health, and Natural l esoIUrces Division of Environmtntal Nlartagtmcnt Non- ischargt pc t Application MUS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGNAL) RECYCLE FACILITIES GENERAL INFORMATION: Chemical Plant Water Recycle Lake 1,. Applicamt (c ration, individual„ ar other): FMC Division n Cyr nr tt n Lit er ;, nt owners or Signing official's ial's Name and Title (the rson who is Jc ali p resp rtsil le for the facilityend its c rrtpl ancc.) J. E. McLeod P1 ant Tana r . Mailing Addr ss: Box 7 95 its,•: Bessemer City tote. N.C. 1p 1 Project liar (subdivision, facility, or establishrncnt namee- should ho ldA cer consisteHunt with p.oject narne can plara.s/speds.° letters rat flow accpcanc -, . g chemical l Plant plater Recycle Lake _ . Anplic tion Date: - - 3 6, Fcc ubtnar-d: tlt; w fl(1 T Count %vhcr . Pr0j t is located; Gaston w m rd 017' ; L n irudc 1e1 , of r cycle facility lc ation S.LO� � ttmtl,�: 11. PER,NIIT IlIIFORNIA 'I N: 1 .Permit No. (will be completed by DENI): X new; t-- c tal i rrac :iacat; ra. pccify Nvh tliccr prc+lect is: III, III, � a lE °ant si natu:c If rent •al, complete OnIN° se__ itti#al and 3 cc�p:es� f each). � it�eed (tarn pg.6). Submit 0 r pis. ], �, 6 (�r� , signaturt not rtouirtd for mne °al, New Permit for Existing Pond. an a. If this application is ban- Sub- s`sttd as a result far nc al or� modification to e istt t perrrut, list the )6stin per it nTamb r _ __ d is�ur d tc applicant vublic tar pri�°atc. �. l�.cifr° '�ah.thc.r the � �pplaant'is PAGE 2 ( �91) 111. INFORMATION'ON WAS�TENVATER: I Naturr, of Wasttwatcr: % Domcstic; % Corim Mial; 100 % Industn—al; , — % Othtr wastc (specify). 2 Pleasprovide, a on-, or two word description specifying the origin of the wasttwattr, such as school, subdivision, hospital, conarntruial, industrial, apartmcrits, r-tc,: Chemical Manufacturing Plant 3. Volunat of rezycle wamr gtntrnted by this project: 7,,300 Ions al �rday g P, 4. Explanation of how rrc:ycIc,,A,attr volume was detenatined: Actual measured recycle grater avers for Jan. -!a 1 5. Dricflproject description: IN'. DESIGN INFORMATION Provide a brief listing of the components of the recyc1c, facilities, including dirk risions, capacities, and dctcntion times of tanks, pumping facilities, high$attr alarms, filters, ponds, lagoons, ctc.: 4 acre reCY cle lake de pth is thou ht to aver 17.5 ft. The volume is therefore about 23 million gallons. 2, Name of closcst dovvnslope surface -,xL[crs: Unnamed tributary to AbernatE y__ and Crowders Creek in the Catawba River Basin. Classification of closest downslorpt surface, waters: (as cstab is bN, the En -viron rnc,,i t,,,.l 1�,Ianagemcnt Commission & sptcificd on page 4 of this apoliatil on. 4, It' 2 pov,,cr failure at the facility could impact eaters classifitd as WS, SA, R-, or SB, &SCTibe, ',V11iCh Of 01C Mtasur�,s ut bcing implcm-rated to re 1cr T such impact, as ral)uircod in 15A NCAC 2H.0200N/A I -5. The faciliti-_s must conform to the follo%ving buffcrs (and all othci- applicable buffcrs): a) 400 fcc, b-_twttn a lagoon and any rcsidcnct undcr scpajmts owncrship-1 b) 103 f= b t ccn a surface sand fid to and an), rcsidcnct tinder stparatt ov-n-,r-ship; r J fo_-tt)�-_twtct1 rcc,,cJt -;�;,izs and a watt. s, pply soucc-, d) '50 f b,-t wccn !, h� rccycl f aciliti,-s and propci L�, lin ts� 2 of 7 PAGE 3 0 6If any of tic buffcrs sptcificd in no. 5 abovt arc, not"bting mr-t, p1cast txplain how the proposr,d buffers will prow do tqual or Nntcr'prottction Of thc "'A'zLcrs of the Statt'- with no incrcascZ potcntial for nuisanec conditions: are met. The lake is very nearly 50 feet from Highway 161. 7. Are any componcnts of rl�lc recycic faC.-Ity Iccated within tht 100-Year ficKXI Plait)? YCS; — no. If ycs, b6cfly descrilx tile proteztiva measures in tak-cn to promcl against floo<fing. TMS APPLICATION PACKAGE NVILL NOT BE ACCEPTED UY TIJE D IVISION OF F--NNrLRONIENTAI-,'NIANT UNLESS ALL OF I'liE APPLICABLET M CLUDED WITIJ TI-TE SUB M ITT A 1, Required hern-7. a. o,igin2i and th,-= copieCif the aornplctad and appropritciv cxe-cuted appl3cationfo, 1. bTait mar-propriatc pcTTPit processing f,,,-, in accordanct with 15A NCAC 21-1.0205(c)(5) a d. 0 f. a FiN,c sets of dciailtd plans and specif] c at ions signtd and scaled by ea North Caro ' )in ' a ngi Prof tssional Enter, The p',znS n-just it-,��Iudt a general location inap, a site map indicatts whcrc ap,,,,,, I)orinp; or hand auger samples WeTC taken, along w;th b0ffc-s, Structures, and prop--r-ty E-ich sh,---t of the plans and -Ll�c 1-irst, PIge of tip fion S mu st fit signckl and sczltd. For industrial wasIe,%xatcr, a complete chtmical analysis of the [Ypical wastcwatcl includt, but shall rot r o, Total Organic MILISIL lac pt-oviftd. The analysis may lac litylitt, t Carbon, BOD, COD, Chlorides, Phosphoms, Nitrates, Phtmol, Total Tnihalomcihancs, TCLII anallysis, Total 1-Ialogcnatcd Cc;rripolinds, Total Coliforms, and Total Dissolved Solids, a if la arms p-rc a part of tht ftcillfics and the recycle wattcr is indust.r al, providt tT whichcvcr is 1pfion or th facc o a depth o� 20 I-= 0 h v d pc o ]o c, i c- d c s Cn c sul b s u less, The riumbcr of borings shall be sufficitnt, to defint the following for the area uncitrlying cash major soil tYpc at Inc silt: significant changcs in li'ftjology, the 'v-1-nical pm-incabillity of the unsaturated tuns, the hydraulic conduc,"IvIty of tilt saturated zont, and the ftpth Of Lht rntan sc-asona-I high watcr tablc, jt;o- -rits, slippor-ling calculations, rtc., M" ust F-ivc' copics OIL' all rcpor-ts, cva wh'ch art sine and stalcd by a Nonth Cazohna suba-�tttd as a, pa�-t oi' tht spc�cffications I I Professior.a! Engintcr. Although ccr-tain portions of this rcc,uiTc'd submittal must bc ture and stal is, inclusion of thcst matcrials undtr ffic sicn? dcv-.Iop,-,d by other profcssion�l 11 o� a North Carolinz Professional Enginc�cr signifits that he has rcvicwt-d &iis rnalcria,J alld has jud-btd it to lam. consisicnt \vith his plop A d-lsic"r- Five copics of the cxisting PCrini, it rtnc%val or a 3 or PPG - 4 (1) TO: REGIONAL NVATER QUALITY SUPERVIS P% Picasr, Providc mc with the classification of the surface v,,atcrs ldcritificd in numb r 5 klow a-nd on the attached map scgmtni: Nanat of surfacr-wamrs: Unnamed tributary to Abernajq_±!jdC tr d s Cr l the Catawba River Basin. Classification as cstablishtd by tht EnvironrncnW Managcmcnt Commission . Proposed Classification, if applicable: Signature of regional officc p--sonnrl- Datc- INSTRUCTIONS TO ENGINEEJ�' In order to d=mn1nc'"�hcthcr provisions for dLial or standby po-,vtr T-nay bc rcquired for the Subject, filCility, the classification of tale closest downslopc surface waters rtlra surface swat rs that any overflow ftom thr- facility ,vould flow towaid) niiist be ftic-n-nincd. You are rcquircd to subnrit Ous fort-ni, with itrts I thrmigh 10 cornplctM, to the approp-natt Division ofEnvironmcmal lanai cun:rat Rcgjonal Water Qut,Jjty SupLnisor (s", attachtd lisrint,,,). At a minimum, Nou must include an 8,5" by 11 ". copy of the peatpionofa 7,5 minutc. USG S Topog-,aphic IvIpp which shows ti"it- subjsct surt"ace %vatcrs. You must iftntif), the location of the facility and th.- closest downslop-_ surface waters (vvattrs for which you we requMing the classifir-a6on) on thc subrniutd n-:ip copy. Ine application may now be submittecl uTjji,1 tads fonn is cornplemd' and includM wvith the sub=Ial. I Applicant (corpamrion, individual, Or MhCr): _ftCCesar P_0ratt0_n_._,__--- Rust Environmental Na a, and Infrastructure, Inc., 2 Market Plaza Wa ._ Cj� Zip. 1705 Mr: Mechan S t a c: PA 'I't1cphonc No. (7171795-8001 3 3 e . llroj,­_c�t Name: Chemical _Plant Water clLake Recy 4Stcrag-_ 'Fac",lity Volut-,je: 23 000,000 zallo,-,s 5. N?j-,i-- of closest do,.vnslopc surf ace watcns: Unnamed Tributary to Abernathy and Crowders Creeks in the Catawba River Basin. 6. Cmmty,(s) whe-rc proisct illd stjlacc waisrs art- locatcd: 7. M.ap name aund dam, 8` C—arolina Fltorate. ssiorj,:,' "'nc-int—'s Ptvistration No. 4- - 9Pnin'Mu= of Engirl.Scr DAo�t) M Sez�l and Siri at (st)tzifs, dat,0- T DIVISION OF MEN'TAL MAINAGEMENTREGIONAL F s; Ashtrrillr. Regional WQ Suter. '*VaShinglon Regional WQ Super, Raleigh Rcgional WQ L,, r S 1507' tzt ,, Sant llli hovill , NC 2850 rox trrl�1C 7.75 � , NC 27609 7 / 1 5 It - 1 1%7 .231 Avery ?*Lacal Beaufort fonts C rath Nash Buzxornbo. Madison Etcrtic, Ltuoir' taa r Northampton McDowcll Martin e Caldwa it'lr ll ? Char lino '!klin Person Clerokm Polk I Craven May u t rtl rnanHalifaxr Graham Swain Fitt Johnston Warren III Transylvania Gates Tymll Wilson Hmd=son Yancy Grccnt Washington 1 zn limford alp HY ayCtttev°11l F, qional WQ Saps. M r svillU Rcgi n l NVQ Suly- , Wilmington Region, MIQ Suprae. WanlaovL% Building, Suite 714 ` 919 Nnrth hi2nta SU Mt 12 7 Cardinal Drivc Emmas.tttt aYc vili , NC 28301 M r svills, NC 11 `ilmingt n, ' ? "�� S S rt a Moore Blxkn :l--xannd--;- Mecklenburg nbur L- nanswrick Ncw 1~r ove: Robeson Cabarrus ow s."s Cart".t' t rn lo'x C Ltd Richmond Catawba Siar,ly "lurnitus PCJ16cr Harn cz Sampson Gaston Union Duplin 110k Scotland ll Clry artrl jM oqR nt yorrl�c,r y rI, Lincoln NVinston-SaArz--n RcgioTial WQ Sur,.).-r. 025 NOTUt Point Boulevard, Saute 11�7 NC ly`� WulMn-SalemX 4 '1J71_?1 Davy 'Wamuga r oy t { Nann� and Compltl� AddraSs W 10jrIctring Firmy Rust En vi Eqnmenj_ggd,, _jgfrAj,trUjtUr,_ Inc. 2-Market Plaza Wa_y gon KAMM Yaw 5-5— urg TOP: AIM ------ Tcic-pho;,,­_ No, (717) 795-8001 Professional Enginver's CertificHow, �_JD t _L) (_L�O_L- , alast Eli at tills applint ion for rlz I CO /? /-'b A A -r ^J has by me, and is aczurate and Conols: to the bnt, of Iny knowl-,rig, I furthcrattest that to tht Est of my Lnwvltdgc thc Drop osc,d ftsign has k-tti, pre am in accordamcc,"i0i the appAicab1c. regulations, AJ,,hough ccriah" ponions of As submitual packag: may havc l�cn sicycopod by ca,­,.r profcssionals, inclusion of One roatmials undo my Agn-aturc and spa significs that I have mvicvvcA this mattfial and ha've- judgc,d it to I>,- consisicrit with tht p-.olx)scd ftsigri. Not-th, Carollin a Prof"wo an! Eng1mr's 0gis =0 a v ' too. 40031-5 w ✓Cd C Print Narric of ,_J Signiatu7-c A A A R 71113 I_ 4, ApplkanA Certificahon: J,J. E. McLeod atint Wt this applicaLion for Non -DjXqhArqt____, _fermjjjqr,Khemicgj has tymen rMwed by, me wnd is a�:curatt and conVlne to Chc 'rx--s! of tny 17 Undc-it,'ur'd that if all rquAd of Us apphcation no� carnpink and, that if all sup,,porfin ,,: pans Rummicnis are noz indusick'l, 0 i� application packagwil; R _4 /? /k/ murvoi as' thE COAMETE.D AP1_1C,,,T10X PACKAGO MrLb%),V,G BESEN7 TO ThE- NORTH CAROUNADIVISTCK OF QUALFFY SECTION' PERNITTS i*,ND ENNC,1NEEF,',ENCx UINFF POST OFFICTE BOX 2933'5, 512, NORTH S-kLIS11URY STREET RALEIGH, NOR'TH CAp',OLLNA 277626-053S TE1_F1_'H0N1,-_ NUMBER: 91W7330OS3 PERMITL C N PROCESSING FEES (effective b r 1, 1990) ��W 1,000,000 GPI Industrial... Dormstir./CoolingWear 1 ,1 - 1,000,000 GPI ndusnial Domcstic/Cooling Water $ t 1.00 l - 10,000 GPD Industrial 5400 $200' . P rr < o— �yry pw1,000 ) p S t Jud9 < a = 300 Acres NOTE: The Fees for Soil Remediati rr Projects are the serge as for Sludges. Under the Sewer Extension Fee, "delegated to municip litics" applies Ot lv to those governmental jurisdictions 'th It have specific delegation review authority, as gr2nted by the Division of Environmental Management, + of ? I p r g"Os X t cr^ I VA a kW r � � � :. � A'"€j er t€ a � � . � � �*`y; ' � � �tk3 � ,P � t � •H,F,��+`r°"°,#,, � �F t s`» "',"�v t '"w'x' y+3, � � '#" �' `A" it- ,V ati+ir $kv ,��r-'s�y�*a �t a €..«rw . �.�~b.-..l"�.r'v.1't. Ar `^; Y�J' du°t.,,-#? ati � .e" a r �� rs € � t rr � j! € * r j+.::v ##tj' rylr Bounda Y r F p'wN IA o,,. ! t tE }4`� J ,xt-`:®✓*1 +, `.. t 4 C,�""i:. 1 .• s d :i ' `' ""s, r r ^`., ^i ° 1 r'x,,, ",,$",J r 1 NLI NOTE: Map Derived From U.S,G.S, 7,5 Minute 'Topo. Quad, Bessemer City, N-C k+ DUNN ORTOR TION Site Location Map DUNIN Pha n,, 17 E001 Fax. 7171'77" `-82180 Bessemer City Facility 11 7619 FMC CORPORATION LITHIUM DIVISION ION BE SSENIER CITY, NORTH CAROLINA DESCMPTION OIL SITE GIB OLOG p/HYDR ` EOL Y I.I. SITE GEOLOGY The natural geologic materials present on the site have been classified into four general groups. These materials groups are soil, folire-soil, saprolit -weat cored ro , and bedrock. Soil, frorn the surface to a maximum depth ofapproximately six feet, is generally a well -drained sandy clay foam, Ilraderlyring the soil and extending to tiae depth of bedrock is a saprolite material. Sralarolke. rat the site: has been subdivided according to the intensity of in -sitar chernicaal weathering crates saprolite-soil and saprolite-weathered rock, Bedrock consists of alternating units of nretarnorphie schist and gneiss arid is the parent material froin which the overlying salarolhe and soils were., derived, The soil in the vicinity of the site has been mapped by the USDA SCS, its shown on Figure 1- ;. Bec.auscw Most Of the site Was used as an industrial rraaanufact urin facility prior to raaap ing by the Soil Conservation Service the major snail classifications are disturbed wail types The area surrounding the plant is inaa ped its Urban Land (Ur). This map unit consists of aareaas where pavement,, buildings, or other urban land uses prevented mapping of the natural soil cover. sraarall part of the northeast corner of the site was mapped asCecil-Urban land complex t f . This, nrap unit covcrs areas of raaixed Urban I -and l'ri and areas with Cecil sandy clay loaarn sail. The Cecil sail is ar well drained soil developed on p edniont Uplands with slopes ranging from 2 to 1 percent, FI y pic;all�', these soils have a surface. layer of 6 inches cal" dandy clay loarn, and more than 5 inches of red clay subsoil g.raadinY dcra;nwar•ds to as red clay loam, The subsoil is aanderfa n by loam, saprolite, and \veathe.red granitic rock. The dominant natural soil type in the site area is tire Taaturn milt loarr°r (Ta). This sail is as well drained sail developed orgy piedmont uplands with slopes ranging from 2 toad percent. Typically these soils have as surface laver of d incises of bream silt loans, and racaarly 35 inches of red silt clay subsoil grading to a redsilty clay loana, underlain by a mottled bro\�,nish yellow, yellowish red, and red aa rolitc, Below tl _- saprolite is weathered sericite schist or'phyllite rock- at variable depths, 1.3 S,,�, P I.aLTE, Saaprolite is unconsolidated material which is derived from in -situ weatbering of the underlying bedrocks. The saprolite is subdivided here into two gradational zones Based on the intensity of the reaache.rnical alteration of the parent racks rtaaateriaal. "l"he upper none, saaprohte-soil, consists of sail that retains relict structures of the original parent rocks. The lower zone, saprolite-weathered rock, consists of friable weathered rocks. The subsurface transitions between saprolite-soil, saa rolite-we.aatl e.red rack;., and bedrock have been defined by the mechanical properties of penetration resistance obtained during drilling of existing can -site monitor wells. Standard penetration resistance, is as geotechnicarl test lacrforuie.d during drilling operations wh. ,It is used to naeaasm', the competence or mechanical strengfh of in -situ geologic material, Saaproiite-soil Isere is defined as rraateriaal having ar penetration resistance of less than 100 blare counts per foo°. FAIC Corporation Description oite geolr� Saprol i te- weathered rock is defined as inaterial overlying bedrock with a penetration resistance greater than or equal to 100 blow counts per foot. The top of bedrock at the saprolite-weathered rock/bedrock contact is defined as the depth at which standard soils boring techniques can not effectively penetrate the geologic material. The thickness of saprolite is highly variable. For example, the depth to bedrock ranges frorn 27 feet in boring WI to greater than 100 feet in borings W4 and Ll (Figure 1-4). As in most of the Piedmont, thicker profiles of saprolite develop on slopes and in valleys while thinner profiles develop on topographic highs andridges, The saprolite-soil material of in boring samples typically consisted of firm to stiff, orange - gray to red -brown, irticaceous, fine sandy silt. The standard penetration resistance generally increases with depth, and typically ranged between 10 to 60 blow counts per foot. The saprol i Le -weathered rock obtained in boring samples typically consisted of very stiff to hard, tan -gray -brown, micaccous fine to coarse sandy silt with gravel size fragments of weathered rock. Standard penetration resistance generally increased with depth frorn 50 blow counts per foot to greater than 100 blow, cotints per inch. Since bedrock is not exposed at the ground surface on the site, relict rock structures within the exposed saprolite were measured to obtain a general orientation of the site geology. Relict rock structures within saprolite-soil exposed in as drainage ditch were measured to strike North 46' East and dip 75' Southeast. 1.4 BEDROCK Bedrock at the site is not exposed at tho ground surface but the depth to bedrock has been inferred from on -site drilling records (sce Figure 1-4). Auger refusal and penetration resistance tests can, be used to identify the top of bedrock, althotigh refusal may also result from encountering boulders or® lenses of relatively hard rock which do not represent the top of continuous bedrock. A core sample of bedrock was obtained from boring W8, The rock was a moderately hard to hard, slightly weathered, inediurn dark- gray to light gray, fine-grained biothe gneiss with quartz - feldspar bands or intrusions. Joints and healed Joints were close to very closely spaced. Foliation was variable but typically dipped approximately 70 degrees. Accessory minerals included chlorite, calcite, pyrite and hornblende. 1.5 SITE HYDROGEOLOGY 1.5.1, Aquifer Characteristics Presently at the FMC facility there are seventeen (17) monitor wells which have been drilled on - site ranging in depths frorn 20 to over 100 feet deer). Based on water level information from these wells, a single water table has been defined beneath the F?vIC site. This is best illustrated at,wells W-22, WA, and W-8. These three wells are grouped closely together (Figure 1-4)taut , are completed at different depth and in diffem-ra, materials. Wells W-2 and W-4 are completed in the saprolite-soils, whereas W-8 is completed in bedrock. Water levels in these three wells are at nearly the same elevation and the, changes in water level over time have been uniform. This uniformity of water levels demonstrates that these three wells intercept the sarne aquifer. Thus, FAIC Corlwration 2 July 1993 FAIC Corporevion Description the different geologic materials at the site within the tipper 100 feet are riot hydro geologically separate, but react as a single aquifer. To date, limited hydraulic conductivity values from slug tests of wells in the four different geologic materials present have been obtained, Overall, the geologic materials have lower hydraulic conductivities %vith the increased degrees of weathering, I rhe micas re hydraulic conductivities obtained at the site vary over an order of magnitude, ranging from 1.5XIO-4 CIIVSCC (0.4, ft1day) to 3.4xI0-cnVsec (9.6 fr/day). Four wells compIcLed in the saprolite-soil zone had hydraulic conductivities ranging from 1.5xlo-4 cm/sec (0A ft/day) to LftlV crii/sec (4.5 ft/day), 'File average hydraulic conductivity value obtained front the saprollie-soils of 5,Ox 1()-4 CjjjjsCC (1.4 fUday) is considered to be representative of this soil zone. One hydraulic conductivity value was determined for each of the saprolite-weathered rock and bedrock zones. These Nvere I.OX10-3 Crictsec (2,8 ftJday) and 3,400-31 cm/sec (9.6 ft/day), respectively, These hydraulic conductivity vairres are considered to be representative for (lie geologic materials found at the situ, The difference in the hydraulic conductivities of the geologic materials underlying the site are due to the. variations in the degree of weathering, When bedrock is broken down into soil, the minerals in the rock are reduced in size to sand, silt and clay size particles, Tile soil has as lower permeability than the bedrock because the finer grained size material in the soil restricts the flow of water through the material. The bedrock pernicability is controlled by the openness and intercritinectivene-,ss of the fractures. The soil forming processes can clog up these fractures with fine ,ralg 'tied size material. Tile ore tailings, placed over large areas of the site have a hydraulic conductivity that, is significantly higher than the saprolite-soils on which it was placed. The ore tailings have an average hydraulic conductivity of approximately 1.5xl0-3 ciii/sec (4.2 ft/day), This may cause a preferential flow of water within the ore tailings rather than in the saprolite-soils, For areas in which the. water' table is within the tailings, ground\vater would rend to floe within the ore tallin-,s rather than within the saprolue-soil, I The depth to groundwater at the site is closely related to the topography, In the upland areas the depth to oroundwatcr is typically from 20 to 30 feet below the ground surface. Tile lowland areas have groundwater much ne.trer to the surface, typically less than 10 feet. Wells located on the slopes had depths to grOUndwater that were. intermediate, typically ranging from 10 to 20,feet. 1 Z7� FAIC Cornorevion 3 JuIY,19,93 Plant -Area V T, 6 m 1' T�� t r a w. " f a T r A d. H 1 T e �d (,t t FMC Pro prt _. - Boundary .• yA * FMC Property Boundary r - r I :'.M POND ,,� � �; •._ :_ � �� `�, . , , a T SOIL WqtS * ..DCI Care Tailings Lake mr , .�� URBAN LAND (Url N X. ALAMANCE GRAVELLY LOAM (Arn) u '-- „�- etas:HaaMLOAM 4%al CONGAREE MO NarE: SCALE IN FEET Li" 4CO f'ROPERTY BOUNDARY g Base mapderived from .map prepared .+W'M 1 �tiOM Ka"11_5roIV tiIUNTy,a*tilt. 5UI? fy GrCd.�I.ISHS�f"19 by ER mm DUNN CORPOPkTION Site Soils Map _ Engincers, Geologists, Environmental rk kientists _.. 2 Market Plaza Way, MeChaj„jc3b6r& PA 1055 T NN 1>ht: 717/ -8c a ray: 717/ 5-8290 Bessemer City acili tea° 311 1' 4 Table Analyses of Chemical Plant Water Req Lake SWMU No.1 (concentration in ppm, mg/L) ampte 1ste ii SO4 CC & 8 ett n on 06/03/88 27�O 21 9 22 8 0 4 200 90 9.7 373.E 6.5 6w 06/22/88 8.5 M 6 8.2 12.0 0.0 3.6 3.1 179.1 118.0 9.3 345�1 3.7 6.8 06/29/88 16.1 21.9 9.5 13.1 0.1 4.1 3.4 1 M O 90.0 9.4 336.3 5.0 6.2 7106/88 16.1 22 10 13 8.2 4 3 178 90 9.4 336.3 5®8 6. 07/13/88 21>9 19,1 3.4 17.2 0.2 2.9 4.0 178.3 110.0 88 354.0 5.8 6. 9/07/88 18,4 34.8 13,4 29.4 9.0 3,6 3.0 I M 1 70.0 9.1 35Z»7 8.7 5.7 09725/88 22,.7 29.5 12.3 17.8 0.2 3.5 2.8 188.4 110 8.9 359.0 8.5 6.4 average g r 19.7 24,1 18.1 17.8 0.1 3.1" 3.3 178.0 35.7 9.2 350.9 5.6 5.4 15.,, t.: x'M",`&;F S;F E;,ki' 'z t "� k°., y," I Table 3 Analyses of Kfla Dust particulate Scrubber Water fr'MUNta. p and SWMU No, 6 unC nttatrons in ppm (mg/1) SAHPLN Date AI A Ba aCrs d Cr F.e N :.. I.i Na Mn Ha Ni Pb Si Aq F Cl Sulfate pH .... Xiln Scrubber Pond 4waterl 5A83 980 sac N'A NA 18tt NA 1,5 330 NA 87 NA 280 220 220 2.5 0,2 N,A NA 1600 NA 21-00 NA Kiln Scrubber Pond (water) 11188 626 ND 0.09 M8 8,27 NA 1,74 328 No 10IOP 26,2 205 44.8 2.0 ND 396 NA NA MA 1015 3.1 Kt'tn Scrubber Pond (faltered)' 11788 627 ND 0.99 038 8.46 NA 1.74 331 Np 107 110 26.7 208 44.9 Z,o ND 404 NA NA WA 1110 3.1 K in Scrubber tlrseararse Pipe. i 3189 836 Na VA 3.D 65 NA. 9.8 287 NA 114 121 45 242 72 2.0 NA 447 RA MA NA 1646 2.7' NA - Net Analyzed RD - Not Detected i 1 wl ;W2 VV3 W4 WE W6 M We 'A's W10 EJ#t M2 Lt ice': 0 L4 L5 GROUNDSUAFACE.�_,....",....h.5CLS.,,_. SIM 5Wa a5A 849A 104 9431 �1€'s _ R&F,( 96'�r.S, 98t3 WA13 �d3'.d.6 U43 8132 8711Rao ^_- aaag of y# R221 -. 267 +I _"`"� : 068 +n.. fT =� fat 4 .. ' » _ kM .2 e'S? u3 p yi 9f=6R C'.. �$6.:.-:76,.. %.. gm 4.« w a63S� m _ aeaar* = t ' .. 8P9.9 w `-_ :, :- SCALE• I INCH tS FEET w _ 0.rN6Rs.a a �""p". eerong a Frt-1 arm ; 7 r C VuNGS SFCaY €"irate SAND, €igM Ian, vory kxr"a trta Rrrra Pee mra6ap Rasrr;tfrari a Was to or erpW to I slows per ` Foot r t ru Clayey MLT, red, off ,r'"" * Penctrafim Atemstance Bess f x.an of r,Val 10 20 FROwa PerFoot f. . _ aTuC80431 Rdrdrq SA.PRaJTE• Frns to CC rsa Sandy SILT with gravel s4xa fragments. wa,' ` � M Si5f8. wwothom-. rock, rnkmaceous, red Nr>samm.,. tart, and gra)^,: stPit P.g€ar�..r Aw r i- Owen ID hard ' *v,.;w�a SEiiLCC3G#tiFCR AT#iNt[iA'TESFFJa LAW Psets4rrakkacsfiesSs€amceiess#haniUil6Savrx,perFoot _,.. prkt So. To ENGINEE PING REP 0 RTS 0 F MISS, 1V37,9113188.. SAPROLITE Rr waak YlEATTIEAFR2 s�ttp C nwn 1u kfedium FAND wd tr grey e8 Nze iragmer % deo§er+ak AND 7a'S fl195. ROCK g ar ss weahaered rrw*, tan, tviwn and grail N ar "* 6tatnffRrxtn;Tes;mangrawealrrLhanor 4iaalsaltXSC:awl ALL MONITORING WELLS ARE CONSTRUCTED OF2UICH trer'FoM yx s SCHEDULE 4OPVC PIPE AND TC FOOT MANUE GT[ RED WELL SCREEN WITH 0,010 INCH WIDE OP~ENINr& R.'aa„k Cared Saanple ( ring Gi F"6 e r:nec. C4offle BEDROCK C WEMS wfith Ouarts Fekr:sper Esser,& w tmtouarnrrs, ateda'sry dark gray to agtu g mv, madeaaiefy hard sc ham. AghoN 7 r2 �g we�athorea. ' to and hoaIad J*Iut w-� rfc„+wml to very csctOy {rerFr g E4ram"s - LL s-ladled. Foliatronmaar#eaNAryPkallaaaps.abotrtaadegmes. 7. muna d isrmreaa�3. .� _ d _ Accessary minerals tnaude chbrile, ca',wta pyflc. and humblands : Water Crcxeen trier*rep Aedr€�sk. 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