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HomeMy WebLinkAboutWQ0012799_Regional Office Historical File Pre 2018SC C PRIORITY PROJECT: " es_No If *des, S'CC . To: Permits and Engineering Unit Water Quality Section Attention: Randy Kepler Date: September 27,,1996 NON -DISCHARGE STAFF REPORT AND RECOMMENDATION CCU TY: Cleveland Permit No. WQOO 12799 or 2565 PART I - GENERAL INFORMATION l . Facility and Address: KMG Minerals, Inc. P.C. Box 729 Dings Mountain, NC 28086 Date of Investigation:9/26/96 3 Report Prepared y: Todd St. John; , Persons Contacted and Telephone Number: Carr L. Hankins, Project Engineer I5) 484 57 5. Directions to Site: From the intersection of Interstate 85 and Dixon School Road travel north on Dixon School Road. Turn left on Battleground Road; Travel approximately l mile. The facility is located on the left hand side. & Size (land available for expansion upgrading), Them appears to be adequate land for the upgrade* however, there are buffer conflicts with nearby residences. Topography (relationship to 100 year ood plain included): The facility does not appear to be located; in a flood plain. .Attach a l ,S.G.S, map extract and indicate facility site. U.S.G.S. Quad No,: G13NW U,S.0 .S, Name: Grover, er, NC -SC Latitude: 5" l F 5 ' Longitude: 1;' 3" " & Any buffer conflicts with location of nearest dwelling and water supply well: Yes No— If Yes, explain: There are houses within 300 feet of at least one of the storage/settling lagoons/pits. {See Treatment Diagram d plans) 9. Watershed Stream Basin Infonnation. Dixon Branch and Long Branch a. Watershed Classification. + River basin and Subbasin No,: BRD05 cp Distance to surface water from disposal }stem None within 100 feet. AST I1- DESCRIPTION OF WASTES AND TREATMENT WORKS 1. a.Volume: 8 M (DesignCapacity) Residuals: tJnkno,,An tors per year b Types and quantities ofindustrial wastewater: Process water from tailings, Sorne of the processes involve the addition of chemical treatments. e, Pretreatment Program (Pt TWs only): /A Treatment facilities a. What is the current permitted capacity of the facility? N/A h. What is the actual treatment capacity oft e current facility (design volume)? N/A c, Phase provide description of existing or substantially constructed wastewater treatment facilities: The current facilities consist of slurry settling ditches that flow into a storage pond. The settled materials are taken to raining pits on site and used. as fill; d, Phase provide a description of proposed wastewater treatment facilities: The proposed facilities will pump the slurry directly into the mining pits which will act as settling ponds, The water will then be pumped to two storage ponds in series. a. Residuals handling and utilization/disposal scheme: Settled material will be left as fill, . Treatment plant classification (attach completed rating sheet): Mass l 5. SIC Codes : 1446, 1459. 1499 WastewaterCode(s) of actual wastewater, not particular facilities, i,ea, non -contact cooling water discharge from a metal plating company would be 14, not 56, Page 2 Primary: 41 Secondary: Main Treatment Unit Code: 50009 I Is this facility being constructed with Construction Grant Funds (municipals only)? N/A 2. Special monitoring requests- N/A 3, Important SOC, JOC or Compliance Schedule eaten N/A 4. Other Special Items., None PART IV - EVALUATION AND RECOMMENDATIONS K-MG Minerals has applied for a new permit or a modification to Permit No. 2565 at its Moss Plant. At present the status of Permit No. 2565 is unclear. A review of the files at this Office indicates that this Office (memo dated December 2, 1994) and KNIG Minerals (letter dated November 28, 1994) requested that Permit WQ0003193 (Patterson Plant) be rescinded because the need for this permit no longer existed. A discussion with KMG during the inspection on September 26, 1996, confirmed this request. However, a letter from Central Office dated December 13, 1994; rescinded Permit No. 2565 (Moss Plant) indicating that General Permit NCG020089 was the only pen -nit needed at this facility. ThewTiter could not find any indication in the file that such a request was ever made. In fact, Moss Plant has continued to operate its recycle facility; therefore, a recycle pen -nit is needed® An NOV for operating a recycle facility is not recommended at this time because this Office can find no indication that KMG requested that Permit No, 2565 be rescinded, nor could this Office find any evidence that this permit has an expiration date. The proposed facilities present buffer conflicts with nearby residences (see Treatment Diagram). The regulations require a 400 foot buffer between lagoons and residences. 'The northeastern most lagoon/pit is currently being used to provide makeup water and is not part of the treatment system. The proposed plans indicate that this lagoon/pit will be used to store and provide additional settling for the recycle water. This lagoon/pit is within 400 feet of at least two residences. It is not currently known if the residences in the buffer zone have wells, According to KMG, city water is available. This Office recommends that waivers be obtained from the residents or that this lagoon/pit not receive recycle water. Page 3 I determine if the additives could possibly cause groundwater or soil contamination; however, fi t:" indicated that they may have already forwarded such a list to Permits and Engineering. Nevertheless, if the above issues are adequately addressed and confirmation is received from the Groundwater Section., this Office recommends issuing this Permit or Pen -nit Modification, Signature of Report Prepares Water Quality Regional Supervisor Date cc. Storm Water Group Page 2M ?kt 31 10 J.^u Yti'F g ry PW 7M VfhV0t','V✓_1 at Nil 01 kA+U .a lW ¢ a VI VM1 L&,) kA V`1. f�kt �7JVt d , t_ ao ,. .,� ( � .`� 1 '�` ,.. d'� �� { � rP rind 4 � „,+.. Xdq{ }4 ��'/` W" �.✓,-,., � ��, �,;:s p 4 / Yo d ' 4< dJk.. wF,.�^.�j""L" � .w`"y^.``, +,^#' { ✓` 3.^,�o'- p �, ;,� �� ,`w� *,.'+ � ^`� d ' �..0 p � �, t � ry �� 'a' ;„�.^J. r C /{ s r+ k w � . , r tY \ r €€ x t g � r 14-7 Irv1 } y Qc „ t y }} € l r (` 1 1 A. '(, d / ' ." `� • r \„ t , �1 ` _ 1`+ �` I''++� � x � 1,... x."._,.� `w„ �r ✓ `¢ try � � �' � � } : iJ ,_ y ( � ^ �..�w {.,a r'' .,�J' �' ° � � J` a � �{ { f _ z 4 44 "µ 4 ddf a l += li _ -N CON �, �) �„ � ��` �,�'� !'� ... � �� 4= '� ✓'� \ :: t� �'a" '�—,"`"`27,^.,;„.^. mr� a 1. ^°�.:�t A: � i Vl � 4>1 ': a £:.,- „,� `� a � ``.. � nw. �.. 4 'w � +�. � f+' �� ...:� y .�.,p�.t{ �... � rd i ,. .i �a �{rt�Y f`• ``„ � '�� C] �6 ��. �J ✓ <�. i " �� AA�x P 44 •.� h I 4+.. , a e. , 3 1 } � 6 yy I RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS Name of Facility - Owner or Contact Parso Mailing Address: County- -Telephonw Present Classification. New Facility--,, existing Facility_ NPDES Per. NO. NCOO Nondisc, Per. No,WC)14�5--�'ertlth Dept.Per No, Rated by:Telephone- Date:_ Reviewed by: Health Dept, Telephone: Regional Office Telephone: Central Office Telephone: OR Grade: Telephone: Check Classification(s): Subsurface Spray Irrigation - Land Application Wastewater Classification, (Circle One) (T 11 fit IV Total Points: ------------------------------------------------------------- SUBSURFACE CLASSIMATION SPRAY ITK)N CLA-SSIFICATiON (check all units that apply) (check all units that apply) 1,-septic mks I. -preliminary treatment (definition no. 32 2.-pump tanks 2,-Iagoons 3.-siphon or pump -dosing systems 3,_septic tanks 4.-sand filters 4.-pump tanks S_grease trapAntereeptor S.-pumps 6_oil/water separators 6.-sand fillers 7,-gravhy subsurface treatment and disposal; 7.-grease lrapAftterooptor $,_pressure subsurface treatment and disposaE 8._oillwalor separators la_disintection 10,-chemical addition for nutrientlalgae control 11.-spray irrigation of wastewater In addition to the above classifications, pretreattrent of wastewater In excess of these components shr-11 be rated using the point rating system and will require an operator with an appropriate dust certification. LAND APPLICATMIRESIDUALS CLASSIFICATION (Applies only to pertnit holow) I. _Land apphcation of biosolids, residuals or contaminated soils on a designated she, ------------------------------------------------------------- WASTEWATER TREATMENT FACILITY CLASSIFICATION The following systems shall be assigned a Class I classilicallon, Unj= the flow is of a significant quantity or the technology is unusually complex, to require consideration by the Commission on a case-by-oase basis: (Check R Appropriate) I -Oiltwater S"rator Systems consisting only of physical separation, pumps and disposal; 2_Sepllc Tank/Sand Fitter Systems consisting only of septic tanks, dosing apparatus, pumps,sand fillers, disinfection and direct discharge; 1 Lagoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for VaJgae or nutrient control, and direct discharge 4,-, Closed -loop Recycle Systems; 5.-Groundwater Remedlalion Systems consisting only of ofilwater separators, pumps, air -stripping, catbon adsorption, disinfection and dispos.-J- 6_Aquacufture operations with discharge to surface wafers; 7._Water Plant sludge handling and back -wash water treatment; 8,_Sealood processing consisting of sc"ning and disposal. 9 _Single-family discharging systems, with the exception of Aerobic Treatment Units, will be classified if permitted after July 1, 1993 or N upon inspection by the Division, It is found tad the system is not being adequately operated or maintained. Such systems will be notified of the classification or reclassification by the Commission. In writing. The following scale is used for rating wastewater treatment facilities: (circle appropriate points) rrEM POINTS (1) Industrial Pretreat mort Units or Industrial Poet rearmorat Program (see definition No, 33),--.— .... . .. -- ...... (2) DES ION FLOW OF'PLANT IN gpd [not appficablo to non-oontaminated cooling water%, sludge handling facial as for water purification plants, totally closed cycle sysioms(sxt# donflion No, 11 and facilities consisting only of hem (4)(d) or Items (4)(d) and (i 1)(d)) 0 - M000........ ........ 20,001 60,000---- ........ ........ 60,001 100,000— ........ ...... 100,001 ....... .......... . ........ $00,001 ....... ...... ...... 1,,000,001 2,000,000 ... 0 2,000=1 (and up) rate I poirt additional for each 200,000 gpd capacity up to a maximum of -----.30 Design Flow (gpd)_ (3) PRELIMINARY UNnS(PROCESSES (see deter son No,32) (a) Bar Somens, 0 r (b) Mechanical Screens, Static Screens or Comminuting Davlces-- .... ....... (c) Grk Rarrovat ...... ............. .......... ........... or (d) Macharroal or Aerated Ork Romova; ....... ....... --2 (s) Flow Moasuring Device ........ .................. ....... or MInstrumented Flow Measurement..,,-, .......... ...... .......... . . ....... (0) Preasrallon .... .. _ ...... ...... .......... ...... ...... ...... (h) Influert Flow Equalizallon— .... ....... 0) Grease or Oil Separators - Gravity.,,..,,,,,, ........... ......... Mechanical.. .. .... .... — .... ...... DIss,orved Air Flotation .... ...... .......... Prachlorination., .... .......... .......... ...... ........ (4) PRIMARY TREATMENT LINITSPAOCESSM (a) Swiclic Tank (see dalinItion No, 43)---- ... ...... ....... (n) Imhoff ..................... ......... .......... ----5 (c) Primary Clarifle ' rs- ...... ....... (d) Sorting Ponds or Senling Tanks for inorgaric Non-loxi<- Maierials (sludge hancifirV facilities for water purification plants, send, gravel, &for*, and other mining operations except recreational activities such as gem or gold ........ .............. ........ 2 (5) SEcONDA.RY TREATMENT UOTSIPROCESSES (a) carbonaceous Stage Aeration -High Purity Oxygen -2 0 Diffused Air System .......... ......... .......... to Mechanical Aft System flfxsd. floating or ...... Separate Sludge R station ....... . ".3 Tr1okOng Filter High Rate— ....... ........... ........ 7 StandardAsia--, ....... -- ..... - .............. ....... . ... -- ... - .......... ........ --s Packed...... --.- ........ ........... ........ ---- ....... --5 (ul) Biological Aerated Filter or Aerated Biological Filter .. 1 0 (IV) Aerated Lagoons.—,-- ..... .............. ......... ...... -10 M Rotating Biological --'l 0 Sand Filters -intermittent biological.,.._,,....— ........ 2 Retziroulating, biological..:,. , ....... ...... ;3 (V11) Stabilization Lagoons....,.., ............. — ........ ....... {Vila") Clarifier : 1. . ... . ..... ...... Single stags system for combined carte nsceout removal of 800 and nitrogenous removal by nfiril"fion (see definition No. 12)(Poinis for this Item have to be in addition to hems (5)(a)(1) through utilizing the extended Aeration process (see definhion No.3a) ....... . ...... -- ....... 2 utilizing other than the extondisd aeration pmooss ... ...... .. (x) Nutrient addtfions, to enhance SOD removal, .... (xl) Biological Culture ("Super Sugs*)addhion .... ........ ....... ......5 (b) Nitrogenous Stage Aeration - High Putty Oxygen System... .... ... Diffused Air System . ........... 0 Mechanical Air System (fixed, floating or rofor) ... . . ........ Separate Sludge Reiteration ....... ........ --- ..... ....,-a (11) Trickling Filter -High Rariu-- ...... ....... --- ... --- . . ... ......... .......... ........ StandardAsia- .... .................... ........ ........ -- ......... ....... -- ...... PackedTower..-.-... ...... - . . . .......... . . .............. ...... -- ....... (111) Biological Aerated Filter or Aerated Biological Filter ....... . — ............... 0 (IV) Relating BiologIcal ...... - ........ 0 M Sand Finer- Intermtherit b g 1................ . .............. — ............. . ... -2 Ascirculailmg biological..... -- .............. . . ..... ...... .... . . ---3 . ......... (6) TERTIARY OR ADVANCEDIREATMENT UNMPACCESSES (a) Activated Ca rot Beds - without carbon ................ ............. ....... with carbon rage ration ---- ...... ....... ......... ..,15 (b) Powdered or Granular Activated Carbom Food - withoutcartoon rage' neration ......... -- ........ ........... ........... with carbon regeneration.. ... ... ..... ........... ...... . .................... .......1 (c) Air sIr4*ng---- .... - — ...... ......... ........ ......... ...... . ..... .................. --- ....... - ....... (d) Dentirtheation Process ... ....... .......... --.— ......... ................. ....... (0) ....... . .. ...... . ..... ...... ........ ................ ..... MFoam Separation, .......... ...... ........ ........ ................. ....... (9) ton Exchange ..... .... ..... ...... .... . ............ - ...a..... .....,...........A (h) Land Application of Treated Effluart (see definition No, M) (nal applicable for sand, grarvel, atone and other simIlar mining operations) by high rate ................ .... -- .. . ... . ............. A ............ --- ...... ....... ......... . .... .... . ..... Phosphorous Removal by Biological Processes; (Soo definition No. ... 20 WPollshing Ponds - withold aerations - . ...... --- ........... — ..................... .... --.1-1-2 well........ .................... ........ .......... -.5 11) Post Aeration • cascade....,:.... ..,.... C diffused or mechanical rn) ..,... Rover%e Osmosis... ..,-.,., ...,.,» (n) Sand or Mixed-Modia Filters - law rate..... .... high rate 5 Treatment for re at of taf or cyar de ,.., »,.,. ...,,.. a (p) treatment s for removal of toxic maronais chef tit rTtet (7) SU.J0GETREATMEhfT (a) Sludge Digestion Tank - Heated (a ' erob c}..: ,,.t C Aerobic Unheated (anaerobic) (b) ..... Sludge Stabilization (cheimicat of thermal) ...... (c) Sludge Drying Be - Gravity... Vacuum Assisted_____ (d) ,. ......... 5 Sludge Elvidatton..... ...... (a) ....,... Sludge Condnio r (chemical or thermal),, (f) ,,,.:. „ ..... ........ Sludge Thickener (gravity)... „...... (g) ..... Dissolved ,Air Flotation Unit (nett applicable to a unit ratedas (h) Sludge Gas Utilization (including gas storage) 2' (I) Sludge Holding Tank Aerated.., .......:. ......... ...,,:,:w Ndrs aerated Of „ .....2 Sludge Incinerator gnat Including activated carbon regeneration)..,.,. (k) t6* 'Vacuum Finer, Contr(luge, or Rher press or other similar dowatering devices ...... d (a ) ........ ............_1 RE&DUALS UTTILIZATIO I SAL (including Incinerated h) (a) Lagoons,.,., „....... ....:.r (b) Land Application (surface and subsurface) (see definition 22a by contracting to a land application operator or is III operator who holos the land application permit or landfill pa .,.....: ......... ....... 2 (c) ....,. Dedicated La ill(budal) by the pentriftlao of the wastewater treatment facility,,,,,, (1) .............,,,5 5 (b) Efechlorination , (c) id) Ozone......... Radiation„.« (1 b) ,,.,..... ,.. ,.,.,,,.».«.: .. .,,«.,. ...",.., .»..,..,. .>,,._w.h ......... .........: ..,...........5 CHEWCAt ADDITION SYSTEMS) ( see definition No. a) (not applicable to chemical additions ratedas hem (3)(j), (5)(a).(xl), ($)(a), (6)(b), (7)(b)i (7)(e), (ga), (9)(b) or (g)(c) 5 points each: List i t f) MWELLANE<wSs UNrr S (a) Holding Pords« Holding Tarns or Settling Ponds for Organic or Toxic Materials Including wastes from miming operations containing nitrogen; or phosphorus compounds In amounts significantly greater than is common for domestic wastewater ,.....,; (b) ; ,...a Effluent Flow Equalisation (not Aloplihabla to storage basins which are Inherent In layd application syttems) ...,2 (c) Stage Discharge (not applicable to storage basins Inherent In I" applicsoon tams) gd) .,....:,, , .,.,„....5 Pumps,...,..; (s) Stand -By Power Supply_ (() ....... ...... .......: „ ..,......,. Thermal Pollution Control Dovi .....,..: TOTAL POINTS__.___ .... M®'reP�t ■sl `Class I Points Class II,..,»......... ........ ........26.50 paints Class II1.,...,:,, ,...... .,... . , ........ 51 5 Points Points ------------------------------------------------------------- Facilities having a rating of one through four points, Inclusive, do not require a certified operator, Facilities having an activated sludge process will be Assigned a Thimmium classification of C IL Facilities having treatment processes for the rerrstval of ffretal or cyanide will be assignod a minimum clasafficallon of class 11, Factkles having treatment processes for the biological renutwal of phosphorus will be asisigned a trintimum classification of Class lll, -------------------------------------------------------------- :P r �** ♦ .. a �, ,, Pr ♦: :# r .r P -. t P. - - .. a P:' # Mr # r P • P P# ,...r P# #: P . # P r •, ,. P P _ P...P _, Ir ... # <_ ,. - P • r r: ♦ .' r M # :' .: r P P - P - - Y . ... r ,: # r .: #• # P -' cr ct P .. r • P : #P a # -.# . rc#. a '. . a . r P: yr : #. ..: • :.: a-: P ♦ - '-. r f # r. : P P i :. a r a.: ;. MY Dochlorination, The PAAW of complete reduction of residual chlorine In a 1140W by " thornkiat 6i ptijildall 00otse; (14) Donhyff'14stion Protest, This Cohii"flon Of hinsitoohrogen to nitrogen gas; x x :w .x State of forth Carolina 99 Department of Environment, U � Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor A loll I liii'lli'llINOL Jonathan B. Howes, Secretary A. Preston wa, Jr., ., Director I� August 1, l`n, MR. GLENN MCCLOSKEY KEG MINERALS-FRANKLIN IN PO BOX729 , KINGS GS MOUNTAIN, NORTH CAROLINA 29086 tt.;,,..... Krug Min rul wfr nklin Ind Recycle Facility Cleveland Count a Dear MR, MC CL,OSl Y t The Division's Permits and EngineeringTint acknowledges receipt of your permit application and supporting materials on August 14, 1996. This application has been assigned the number listed ub v Your project has been assigned to Randy Kepler for a detailed engineering review. Should there, be may, questions concerning your project, the reviewer will contact you with a request for additional information: e aware that the Division's regional office, copied below, roust provide recommendations from the .„ Regional Supervisor or a Procedure Four Evaluation for this project, prior to final action by the Division. `f you have y questions, please contact. at l ) �' - fll tension Ste. If th engineer is unavailable, you may leave a message on their voice mail and they will respond promptly. PLEASE REFER TO THE ABOVE APPLICATION` NUMBER WHEN MAKIN INQUIRIES ON THIS PROJECT. rxSincerely, Yf LO M mF Carolyn 1 ., cCaskifl Supervisor, tale Engineering Review Croup too o Regional Office `w:.: Ledford Engineering ���. � � ��,vJ, t Pollution Prevention Petvs 0/1 (0 MT WA.5 P.Ot cox 29535, Raleigh, 1' onh Carolina 27626-0535 Telephone 1 -73 -701 a 1) -1b kj,�� An Equal Opportunity Affirmative Action Employer . lea '' �� F.� �� State of Nortli Carolina Departnient of' Environment. Health and Nattiral Kesource"S Division of Environmental Management N"("" DEPT, or Non -Discharge Perrf�t Application Form wT N,"I" (THIS FOR.41 MAYBE PHOTOCOPIED FOR USE AS AN ORIGINALi RECYCLE FACILITIES SEP 1, 1, 1996 1. "GENERAL INFORMATION: DF 110I.SVILE RERDNAL UMCE 1, Applicant's nalFIC (PICiSe Specify ine name of the municipality, corporation, individurd, etc wli KMG Minerals Division of Franklin Industries'Tric. 2 Prilit 0&IIM Of'SiYniub, OffiCiIYS MMIC WId Lift (the Pel"SOII Who is lc Csporisible lot LN, Glenn McClos General Me,naqer 3 Mailin2addreSS P.O. BOX 729 n 'M C i t sizae: zip: --2-aD Telqd-w,i)e 7 Q � A 1 r, ProjccTN -�e ;p'La.-:e spc�cify the name of the facility or esuiblistiment - should be consistent orr all documenLs included Ta, i c4 RLcyclQ F,,,ci) i iy (S ureel Addre�s): 1469 S. BaItLtLle2rciund Avenue U 806C, ry: 'ffountain .ip-- 6 COM:M PLFSC-11 VU Ci2ill anSWCF qUcS1J0r1S aboui applic_--jon: N:iii ie, _i1ab__Bax Telephone nuailier: T 56 Longitude.- 8 1 de 1 4 of -re ycle faclllty locai" n 8/2/96 9. f:eCSUhrlliticd,--4jaD-,-CLO--f-nieperfnitprc�essing fee :should beasspecified in 15A NC_'--j,C.',1H .0205(c)(5).] lit Couiity %dliere proli.,,cl, is locatefzv� 1 n n ri IL PER.MIT INFORMATION: I NV fv, ill lw ConlpfciL!d by DEW: a,-) e;l Ci Spiscily wlieUicr project is: — neN�, — fcnews- . x an."ficaLion For renewals, COMPICLe Qnl',V SCCtions 1, 11, and appiicant signature (on page 6), submit oifly pq"c°S I twd 6 (origiral an uIrce copies of eaC11), 1:-110ineer's sionature not reqa_i,,,d for renewal wiLhow odier rncidilic;luom. 3, 1l dliS 'ZippliCIMJ0i1 is licing submi(led as a result of a renewal or modification to an existing list rl3e existing permit 2565 and iLs'issue clate __!_J1 biv' alq)] icwit is _ public or p r vale, T-OWW 1kr 06194 Y) a g e I ail 6 111, INFORMATION ON NVASTEWATER: I. \'ature of WasLcwwcr11c Domestic % Cornmercial L0_0 Itidustriaj OUcr 4 LIAC (wPUCify)" 2,- Please parr vdo a orw or two word d(:scnr)uon specitymg die origin cif die WZetCWJkCr, SULfi ,is subdivi�,icin, hosj)iLal, commercial, iridusuiai, apafrrtients, ctc.: Industrial 3, Volume of recycle waicr orterated by this project milli —on L',,olons Fx!r L'iy 4, ExIflawiticm uftiov, recycle ww,MCF V01UMc was &terinwed: - ------ 5, Eri,f projectdcscripuom Re-route current tailinlu r lrs�ta 1t crc�Led lake and pump equal volume to plant -.intake lake for make-up water. IV. DESIGN INFORMATION 1, Provide a brief fiSL1112 Of Lhe comp ortems of die recycle facilities, including; dittiensions, capaciuts, and deLenficirt fi=,s of L:tnb-S, jjjQlj wllLer al:J­I`DS, filters, Ponds, lagoons, etc.: **See attached-- 2 �ajnc of (:l01,,e,sL cictijrllopc surficc waters, Di xon Branch & Bjr_anch—__ 3, Classihcouon of clos,,si surface tvaicry (as established by Ljrc Management cornjllls�rurl & "Soccilred, oil pais 4 of this applicitiori - This 0assificaiion niust be provide I by Llic ,q)proprime R60naj UfICC Prior to Ule subinittal (it the %6010, 4, If a POWU fUlLlre at die facility could impact waters classified as WS, S. B, or Sly, describe wliicl� 01 UIL' measures arc b,cirq im[flernuacd to prcvem such impact, as requirud in 15A NCAC 2H MOO! Power failure would not Pffk­t_tb_e�� �sed �WatelZ_!q_. FORNM: RF 06/94 2 of 6 w . no ;acililics ra os ,,, conlorni iG Lai% . i1t`+rla Q buffcis t,,a;id A otnot applfiabi C �iE6 j 0feet between al lagoon and eny residence under Separate ownership„` b) '' 10 feet bete ecif a surface, shred filter and any rC_5idertee udder scptt att a vs rsersltilr, cy ! JVJ feet betxveen rite ra -ycle facilituds and any pnvate or public eater supply source, 100 fccl laCiw':i't, Ule ra:c;acli f316h ieS and ;arty sue,'wits classified as WS of 13 aand wiy, woter; cl:>as6fyaa as SA or SB; ei IW fl:et bet l`C,:BQ We rteyele facilities arid any caber st cam, canal, niarelf, coast<al warners, Lkc or iri�p uncduent, 1 50 tccL bets, ccri tilt; re: ycle facilities arid property lines; If any of t.lie twuflers specified if) No 5 above are not being fuel, please explain lho,v tie proposed br fifers will provide equal or better protection of the Wawrs of the State wirb no increats d potential for lfuisaaafoc cc WILJLaiis` 7, ire any. corispojfents of the recycle facility located within the 100-year flood plain? Yes, _, No. If Yes, briefly aieserit)c die pro ctive rneasui-es, being Laken to protect a ainst flooding, THIS APPLICATION PACKAGE NVILL NOT BE ACCEPTED BY THE DIVISION OF ENVIRONMENTALMANAGEMENT UNLESS ALL OF THE APPLICABLE BLE T INIS ARE, INCLUDED WITH THE SUBMITTAL a. One origiriaal and tfrce a;riryi.`s of dw completed arid appropriately eitecuted application form, b. 'Tree appropriate f.�-rrnit prc�css rig fee, in accordance with 15A NCAC 2 { .0205(c)(5). c. Fis-e (5) sets of detailed plates and specifications sidoned and scaled by a NorLh Carolina Professional Engineer. The plans must include a general location map, a site ntap which indicates where any borings or hand auversamples were: taken, along with buffers, structures, and properly lines. Each sheet of die plans and Life first page of the specifictuions must bc. si��ried and sealed. d. For indusu-ial v,°aatstevF crier, ra conipleic clherni al analysis Of Uhe typical wasiesaw°ater riust he provided f"➢ae analysis rhiayr include, but shall -rout be litrriteil'tn, Total Oreanic Carbon, B D, COD, dilorides, Phosphorus, Nitraws, Plhencil, Toud Trihalorriet3hanes, T 'LP a-inttlysis, Total 1-k-d agenated Compounds, TutFal aisle#rrris,,crud Total Dissolved Solids, e. if la,lutans are a part a l tlac laicilitie and tie recycle waatcr is industrial, provide a liycii-c�recologic description ul else subsurface to a depti of 0 l cl or bedrock, svrnchcver is less. The number of` borings shall be sufticient to define Elie ft,lle"3wing lot the area underlying each tfaaalor sail type at Use: site: significant changes fit lidtolog ,, tie aTrloe;al pCrn,c;abiliLy Of the un-.n ttralted zone, me hydr:auhc"t:Cinducciviti of the saiurlaed �olie' and die depth of Uic, ittean sca sonal high ra:iicr table f, Fine espies of all reports, ev,,duations, agreements, supporting calculations, etc., must be submitted as al part cif tie, specifications' which are sismed and scaled by as forth `arolina Professional Engineer. Although certain portions of ties required subnnuid must be developed by otter professionals, inclusion of these materials under tie -signature and seal of a Nordi Carolina Professional Eneincer Sicnifics that 1Lc l:.is revieaa`cd this material and liaas judged'it to he consistent wiLh his proposers &shirr. c. Fine :5copies of Lhc exisune permit if ra rendwti➢ or d MOdilicaucin, Page 3 of ThLs form must be completed by the appropriate DLM regional office and included as a Pirt of the project submittal information. INSTRUCTIONS TO NC PROFESSIONAL ENGINIEER: The classification of the downstope surface waters (die surface waters that any overflow from ifio facility would flow toward) in which the recycle facility will be constructed must be deLeu-nmed by the appropriate DEM rcoiond office. I'ticrefore, you are required, prior to submittal of the application pack -age, to submit this form, widi iterns I through 7 completed to the appropriate Division of EnviroarrienU j'AanagemeriL Regional Water Quality Supervisor (see page 6 of 6). At a minimum, you must include an 8.5" by I I" copy of the portion of a 7.5 minute USGS Topographic Map which shows the location of die recycle facility and die downslope surface waters in which dicy will be located. Identify Lhe closest downslope surface waters on glee attached map copy. Once the regional office has completed the dassification, reincorporate this completed page and the topographic map into the complete applicatiun form and submit the application package. I Applicam (specify mare of die municipality, corporation, individual, etc.): KMG Minerals Division of FrAriki _n_ TndjlS_t '_eZ Tnt- _rj 2, Na ne & complete address of engineenno firrn: Lori f QX 56 Rave Ttiephonc number: ( '7 n 4 3, Project narria: 4 . Narne Of CIOSCSL dowoslopsurface waLers: 54 County(iesl where tie recycle facility and surface waters ate located, Cleveland 6Map name and date: Grover Quad, 1971 7NC Professional Engineer's Se,-d, Signature, and Date: TO: REGIONAL NVATER QUALITY SUPERVISOR, Please provide race with the Classification of rfic "VaLershed where these sowers will t'*-' rota trusted, as idc-nhfied on the attached map segrienr Name of surface waters: Classification fas established by the Environt-rentrd Management Commission): Class C Proposed classification, if applicable: (All inust 1-c s.'ancd) FORM: RF 06194 P u 4 of Name d Compicte Address of Engineering 56 Ravenscroft city" _ Matt: f 880 Professirinal En inter's ertific;ition: 1„ rk t ,, _ attest tIttt tlias tpi lrcatitrn i KMG Minerals, �T i�rs" has been revicwd by me a wi iy tiSc ur,ita wId cc%;ftplctc to tli: hest of my kiluv,dct ge, -I turtllttr attest Ulm to ui+ b;°st of rra}' i the proposed desim baa blcn prepared in acconia7ce e i0l the applicable rcgta'la ions. AlLhouOly m arii Ixil` lops 01 this subtnittrtl package may ha".c bccrr ulc,,-, {o �cd by odier prc-!:Ssk)m ls, inclu�itrn of these matcriadi under mv slim turc wid se°'J sio nifi °s diet I have revIe+ ec Uui sat.: al ar'i"dl hc judoc; it to be G�l��kk �eb die propusctl dcsigrr' Nardi Carolina Prcifcsssonal Engkicer.s 5t k ': L Y 00 ffi Applicant's CertfficaOom 1. _ , attest that this applicaGon for f M inercc1 has been re"` te%i ud by MC du'aif is at't UfZitt; and cOr' Plctc. to tlrc l eSL of illy I<7anwledoc, I undcrwind U)at if all req uiicd parts of Lhis a ,fl ,:;4,j n rare~ not completcd ttrttf flint if all regi. iir d sup runt infurrnadon and attrac t cents are not inciuded, Uis s application pac a c will be rctur°a, d to ny., ,is in"urripIcLe, a tf,ltttr Date 1ifl: t_ 0.'\1l1lA`I`l_'D 1111LICA"f ION I'A`KiWE, INCLUDING LI.. SUt'POINI'f f st"f 1,NF :iftislA° ION AND SHOLI'D 81 SEXF TO ° HI, J'OLLt 1 ENG :1.1:if Rr Et S,,�': I T11 C.AROLINA DIVISION' Of' ENVIRON.` E T L WATER QUALITY ITYSECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOA: 29535 OR I.l" 06/ Page ti tt, : DEHNR , e This t" rtct most bt a rnplet4bl by thg a pr priote regional offivr Singi Inclotltd us A taurr f ttta Proitft atfit�ittl Irtfamr-t�ttia�ta c9a sificat;orr of u,}c surface watecs uic w"fawe iv t tS that any Ovefflttw fr r1l tlt fa lny by u d flow toward) Nt'� ia'ilitll time recycle i'aedkt ��m11 �: cttt} cad must tltt"i8lttie�a�° ttrr app(iarw� �{ cegMraa�t ut"ficc. 1�borctoa, You are requited, t tt> ptsttr I hu rt itt�t rt the application pacltta as to subtttit diit forum, �rWi iicitta 1 Wrou h 7 complet tm t �e uitet riot , ?ato sera �t t;LI Oa�trrk rl5 «�9aat �rmian: i�at ional' ater Q4u ,Iat}a o arvss r f �a p8e of'6)) a mitt urrm, you rrtust include an . " y i l" copy tad' time �t rtit�tt or a 7® ntitmr�t U Topographic Map wltactm slmtstw c 10ti0 of the recycle fa- Cility ahil dte do pe �ujlfac Waters whi p they wtFlil is: tooted, f Cnufy tltc CIOUSt 40YI)SIOPe Surface seaters on die AILACIled map Copy. ofwt tht rt idrtat Office has c ttmplewd trit elUsl(tCttt 0n. roincttrp orate tftis c:t�rrap�IVNI1 agl rscf ttt trapogr;,phit °r°asap into tlts tc if t t a:liscari t form arm ubrnit the ;,fpalication 1. r$� Appiirttfspetafyct�#�°aOrrmulai�,pity'w�C�rtrr:at3nsaRsr�fa�°idtttcaa �T�ma1. � rvltt c� IT " T iepalione nurn cr: t ,... a e of Closest rirt nsi surbca atcrs: Cunt °(iej) where �: recycle LcUity and Surface at ti ate 6. L.ap name ;tray te: l REGIONAL NVATCR Please Provide me witn dmc a L5tt icn(ioi, of i le, ��ra4�t5lS � �wts r� t1S6aL` sz%v r ' will N, consLr ci0 , ;, en t3fe %aL � � 9 t+trt:rtR; une, of surface Classification i c:stablisimt d � � �r �,r t rm�lm l fw as � rrt amt ftmrrmis i lm}. liC ttd . e rp�tts a.fasstftcataCtct,-41 jenatore GfClc» ers ttd (Ali mttta�tram�rtts tlmalSl 5, mr��l} State of North' Carolina tr t f Environment, ronment, Health and Natural alResou,rces 4. ` Division of Envir r e tal 'Ma age �ef�t Non -Discharge Permit Application Formpp, u .11, It 199 6 fTHIS FORAI MAY BE PHOTOCOPIED FOR USE AS AN ' I L t.r fafr�f RECYCLE FACILITIES x dfua.fi 121cm, ,; f m A plirant's naa.,ne fplease specify die name of tlae municipality, corporation, individual, C KK KMG Minerals l fiito of Franklin Industries Inc. 2 Print Owners or Siving Official's natne and Lift (LhC person who is legally responsible for ttic f<ac ifity and iLs c-om li' ' 4� Glenn Mc l 3. N' ailinaddress: Bad 729' Cily 144 Suire: 'dap: Pi"ojcct Nar`,e `p- case specify the mane of this facility o, establishment .. should be consistent on all docurnerit~s included. Tay lln c1 t 5. '_tt,:°auun of 'Recycle Facility (Street Address).; 1469 S. 13 1 rt� n t r its° r of s c rr atn S te: N.C.; : _ 28086 d. Contact person :v o can answer quesuons about app3icabort` aii c _Bn_j2___aar_r _ Telephone nuurabcT i 74 )Sri : c t tcdc. l l ° a S ongitudc:: " "' of recycle facility locabon c of rntttc d: jj- _0Z . [The permit prc-cessing fee should be as specified in i ` A NC'AC H .05(c)(5 w 1 , A,ripliCation NLi f 4* aft f compfcit:d bf°"DEW: 2, `;x,ji"ciIY WIICdtur p,TOjCct is, nets<j rene Farmrnodificatio11 Fclir renewals, COITIPlc e Oniv sections 1, 1I, and appf` cant signatur (on page 6). ubtrtik wily p g cs i rtd d (original an, three copies of each), idttvin cr s signature not requin.d for renewal w idiout other modifications 3 s. dt:s application is being submitted as a result of a renewal or modiftcatnion io att existing pertnit, list rite existing permit and its' issue d to --Ill `.p t :. tr`I,ctw:QT d' aP piican t is -public or private: 111, INFORMATION ON WASTEWATER: 1, Natorc oil Wastewater % Domestic; " % Commercial- 100 % filduuri- % 0d)er %vaste (specify): 2,� Please provide a one or two word descripuon specifying the origin of the waswwwer, such as school, subdivision, hospital, cornmercia-1, industrial, aparLments, CLC," Industrial 3 Volume of recycle water generated by rats project: ... fL-B_— gallons per. day 4\plariauon ufhcv�v recycle Nvarer volumt, wascletennined: 5, _-­ncfproject dL!scTiptj0[j: Re -router rrent tailinqs alum j_into _pjj crated lake and pintnip, equal volume to plant -intake lake for make-up water. V. DESIGN INFORMATION I Provide a brief lisLing of the componenu; of the; recycle facilities, including dimensions, capacities, said detention Limes of tz-_,jks, pLimping facsh6es, high water alamts, filters, ponds, lagoons. etc.: --**See attached 2, Dixon Branch & LgPg_..Bran qh 3, CjassjQauon of closem downslopc surface waters., — laas "C" (as established by is Environmenul Management Cornn'lisslun & specified On Page 4 of ailS appliCaLi0l) - ThiS CIEISSificanicn must be provided by Llie appropriate Regional 0:1,cc p-,tor to Uic suNnittal oft,ie apphauon). 4. If a power f,,Ulurc at the facility could impact waters classified as WS, SA, B, or SB, describe which of the measures arc acing rmplcniented to prevent such irnpact, as requu'ed in 15A NCAC 2H 0200: Power failure yquid not -off egt d wats. FORN-1: RF 06/94 2 of 6 nic facilitles rrius� con forr-,i to rlic fol I owinn buffs,-s (said id I odier a pplicabIc buf1ci S). Z a) 400 feet between a lagoon and any residence under separate ownership; b) 100 feet b-CLAT"n a SUffisCe sand fidler arid ;sny residence under separace ovinership ol 100 feet beiv,,c'e ri the recycle facilities and any ph WaLe or public Water supply source dl I W feet bewecn the recycle facihL11-5 and any streams classified as WS or B and any waters classified as SA or SB- 100 fcoL We f CCyC`1,.' fact] iries and any caller strearn, canW, niarsh, coastal waters, lake or impoundITIML, 50 tee, betv,,ccn idic recycle facilities and properLy litICS. 6, 11 ativ of die twflers specified in No 5 above: are- not beino fast, please explain how die proposed buffers will provide equal a or be . iter prERCC60r) Of the Wtiiers of the State wirli no increased potential for nuisance condit,ions: 7. Arc an) components of the recycle facility located widiin the 100-year flood plain') Yes- No, If Yes, briefly cu-,scritdie protective measures being taken to protect against f1c, din 0 g, THIS APPLICATION PACKAGE NN'ILL NOT BE ACCEPTED BY THE DIVISION OF ENVIRONNIENTAL MANAGEMENT UNLESS ALI., OF THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMITTAL a,. One orimal anLl dirc-L, :oi%:s of tliti conlisleted and apprOpliaLely executed application form. b, The appropriate pcmii, fee, in accordance wirb 15A NCAC 21-t 0205(c)(5y c, Five (5) sets of dQkailed plans and specifications signed and scaled by a North Carolina Professional Engineer, The plans must include a penerid location map, a site map which indicates where any borings or hand auger sacriples Nvere W,-crr, along wide buffers, structures, and property lines. Each sheet cal the plains and die first prige of the sNcifications must be signed and scaled. d. For indu-srhal wasuc,,viter- ,,i conipletc chemical analysis of the LN,pical wastewater rinist be pio,,ided, Tiie anal"'sis may include, but shall not be licnite-d to Tuud Or-ganic Carbon, BOD, COD, Chlorides, Phosphorus, NiLrares, Phenoi, Totul Trill a] ornethanes, TCLP analvsis, ToUl Ha[01-Tn8k2d C0171pounds, Total Colifornis, and ToLat Dissolved Solids, nc e o 11 lagoons tife a 'p.,un 0i dic faCillLiCs end the recycle water is industrial, provide a h0mvcoloL desci-iption of die subsurfacLa depth of '20 feet or bcdro�k, is less. The number of borinks shall be sufficient to dchne die foilowing for the area undcrlying UICh llltIJW S011 type at die Site, significant Changes ill firliology, Uie venical pernixabdiry of Lbe unsaturated zone, the hydraulic conductivity of the satur.ued zone, and die depth of Urc mean seasonal high water table. f, Five copies of aH reports, evaluations, agreements, supporting c1dCulations, etc,, must be submitted as as part of the specifications which are signed and seriled by a North "aroknt Professional Engineer. Although certain portions of dirs required submittal must be developed b,, ciUicr professionals, inclusion ()f these maicrials under die.siitcaturs an(i seal of a, Orclj CLrulina Professiona cr l Enzmcsknif,cs jj,�ak 1wrin ,�c 1��is reviewed Lliis arcrial and has judged it to he conM q1SIWith his proco�cdl desL n r Fj vc t Cice ot, : \ I s,,, I ,, c pc,-,, -, I t if a rc ne,,va I or a in od i l'i cu u on FORM: RF 06/94 Page 3 of 6 This form rest be completed by the appropriate t�l regional office and included as ra part of the project submittal information.. INSTRUCTIONS TO NC PROFESSIONALENGINEER: classification of die downslope surface waters (the surface waters that any overflow from die facility would flow toward) in which the recyclefacility will be consLructed must be deteminied by the appropriate DEM regional office. Therefore, you are required; prior to su rnitt.al of the application package, to submit this form, with items 1 through 7 completed to the appropriate Division of Environmental Nlanagernent regional WaLer Quality Supervisor (see page 6 of 6). At minimum, you roust include an . " by l V copy o€ the portion of a 7.5 minute USGS Topographic Nlap which shows the location of the recycle facility and die downslope surface waters in which they° will be located. ldenu€y the closest downslope surface waters on the ratuuched map copy. Once the regional office has completed the classification, reincorporate this completedpage and the topographic rnap into the complete application form and submit the application pack -age, 1. Applicant (spec.if narric of die municipality, corporation, individual, etc.)• �KMG Minerals Division of . Name e & complete address of envincering f"t 56 Pavnr Div Te➢ phone number: ri 3. rrojectnarne 1—ai n 1 a Disposal System Nate of closest downs➢ope ,surface waters: & Long Brat 5. Co nty(ies) where the recycle facility and surface waters are located: Cleveland Map name and dztc, Groover Quad, 1971 7. NC Professional Engineer's Seal, Signature, and late; * I I I S I TO: REGIONAL NVAT R QUALITY mY SUPERVISOR, Please provide nre w�ltia the classiticaLi0il Of d1C watershed where these savers will be, constructed, as identifieA on the attach reap segment; Marne of surface walers: D ` 1t Classification (as established by the Envirourne ral Management Commission): Class 1' "" Proposed classification, if applicablc:-- W. SiQnrlture Qf regioar�t] ot`tici persott col. .as t Date -a. (.ill sttAc11MCrtts 111115t lac signed) Name and Compicte Addrcss of Engineering Firm: 56 Raven City: - — Stale: Zip` 28801 Telephony .Numb-r, 255-7596 Proftisiorl'al Engineer", Certification: I. KMG Minerals, D i has been rcvicwd by inn and as aQcunite aiid co::iplcte to th,2 bcst of my knowledge.-1 Jurdier attest U-im to die best of'rny k-nowicdge the proposed design has bc--ern prcpared in 1ccord-:jice wirfi Lhe applicable regulaldons, Alitiough ceruan) porbons of this sub it Package may hnc bl,L-n de,elopcd by otker pro(t&slonals, inclusion of these ruatcrials under mv signawrc wid sc,-d slIgnifies that, I have dis,-,wna,[ tuid Lave judoed it 10 be -kviLL the proposcd design, Nortti Carolina Pro(essionaJ Frigincer's S S 14 Z Applicant's Certification; attest Lhat this applicadon for KMG Mineral f Di has bLcl, me anLI as 3CCUTaW and cornplel,e to the best of my Uowledge, I undcrsuind that if all requacd parts of this zppicaLon tire nail complet.ed and Uiat if all requtred supI.xcru,q info:Tnauori and attachments arc, not inciuded, Lhas application package will be rcwruicd to MC as inCOMPILLC ifsltura C Date: 'Fill' CO)IIII ETE'D A PPL ICATION PACKAGF', INCLUDING ALI. SUPPORTING IN1'0101A,rioN AND ,NIATERIALS, SHOU1.1) BE, SENT TO THE 1`01-LONVING ADDRFIss NORTH CAROLI: DIVISION OF ENIII ON',NIENTAL MA.NAGEMENT �� ATER QUALITY SEC-rioN,' PERMITS AND ENGINEERING UNIT POST OFFICE BOX 5535 RALEIGH, INORTR CAROLINA 27626-0.435 TELEI-)HONE NUMBER: (919) 733-5083 FORM: INS 06/94 Paoe 5 of 6 DIVISION OF ENA"IRONMENTAL MANAGEMENT REGIONAL OFFICES (11/93) Asheville Regional \VQ Sup orvisor WashimeLon Regional WQ Supervisor Rat eigli Regional WQ Supci-visor 59 Woodfin Place Post Office Box 1507 Post Office Box ?7687 ,-s,streville, NC 28801 Washington, NC 27889 Raloigli, NC 27611 t 704) 251-6208 (919) 946-6481 (919) 571-17(0 Fax (704) 251-6452 Fax (919) M-3716 Fax (919) 571-4� 18 A ve ry Macon Beaufort Jones 01-aulam Na,,11 BuncomtK- Madison Burtic Lenoir Durbarn Nmhampton Bulke Mc[. o%voil Camden Matill Oran;:< CaMwelf, macUll 010%4,an Pamlico Franklin person, cherd"'Ce Polk Craven Pasquorank Granviflc V al a ce Clay RUU.Morcl Currituck Perquirriarcs Iblifax ww�c Graharn S%N.ajn Dare Pitt Johnston Wan-rn Haywood T, an Sy I vi-,n I a ciate's Tytell W i I so n Henderson YiUICN Gmene WasuingLon Jackson Herdord Wayne Fayclieville Rt�lufla! NVQ su'pervisor Mooresvifl� Regional 1s�'Q Supmisor Wilmington Regim, WQ Supervisor Wacliovia BuiUmz, Suire -, 1" 919 N-cinh Nilain Strect 127 Cardinal Drive Extension Fayetic,vilic, NC HKI Mooresville, NC 28115 'Al dmingron, NC MS405-3845 t910) 486-1541 (704) 663-1699 (910) 395-3900 Fax (1910) 486-0707 Fax (70-1) 663-6040 Fax (910) 350-2004, Anson Ma , I e tmeNA, WLT %,1ec)<Jcnhure Brunswick New Hanover Bladen Robecon CatizuTus Rovan Carteret Onslow Cumberlwid RiL-fimond Caawba SuInly Columbus Pend,-- Har%u Sa:npsor Gaston Union Dupkrt Ho'ke SCOLIand If e(el U Cleveland Nlomzomt ,,-Y L.incoln WinsL0VA-Szaej11 RX60111a] WQ SuNrvisor S025 North Poilit J;oulcvard, SUiLC 100 W i n s t on - S �, 1 I—n, NC 2710 19 1 0,� 896- 7(0 17 as 19 10) 8 -700 S Alamarice Ruckt 11 Aflezh.anv R a I KI LI p I I Ashe sii,4, , es casv,i�ll S U ri-1, Davids,011 Davic \V11kes Forsyth Ykarlkei GuJibrd FORM- RF 06/94 Page 6 of' 1 JEHNR'" l'lCl) :VILLE RO , I Th Ls r6ri t must bo 40MPIAn6d by th apprQpriptt regianal �ffi�s xrtri 111clodetl as z pert Qf tat. ,proltt;l ttbttittttl ' )rtf�ar ttlttt: INSTRUCTIONS T-0 NC PROFESSIONAL LNGINEJER: tile iy Would flow 10WArd) . inch di recycle e 4 oswn�l �� surface Sri aS, oc e i tied the a t la Mregional gion l'ofd office, he tart, you " att ���ltiria � rot:yct l*aclltt ta•yll �� cats ,are requited. prior to ad rrtltt") of the application pacilage, to Butt tit ibis iotltt, With it tits t "trUtt 7 ootrt leted to the Appropritkic Divisiiso Mina trtt tt°, P-di atnal water t u tit}3 Swporviwt re pat c Which t Ghu thin° urn, tits t st in lode a ®"' try 11 'gypor the Portion f . ali to USGTopographic l tion O tt. recycle, facility and Ule dowlislopt StirrfAce waters tt whith i,tlevwill 1-*1003wdd Identify Ult 0054st downsl I ope surface Waters on the utta lied tnap copy. oneo the rtgional office has compix d t e tl t cifica l0a, rrt grad r inourpor tr this Corn tctvtl l� lie and tlae top aaaphic roop irtt t)tt o p rip cxtttnit the ;,pliticatitan pacl«.av, 1. Applicant (specify n c ) � rrat�taa4ki�4lza °, t ratitttt, itrcli ttlu a et m : KKG l"l�.t1 l t t tt * � o �e�e1r�?LIXwt� A�iv',$o�;S Vi Lrl�it�cr�t� kd - 4 tte2ttntttt�t`atr. f 8 Project n c: r1 r l a t of tlttSsttteasltr srlttr °titers; unty (i si where tit recycle facuity aa su ave teeters Ue 1, ai d. utsme and t: Grover QuaO,— 1 1 7. NIC proftstionaj tt a ac.rv's t ;"itgnkat, and p4le"' please d`{ri"1ce me 444h tilt i"1 SlG at4 as of Inc WiACIS11Cd Ny'ritre Wow ��Wars Witt to ccohs ru td4' ,m" H4S �..tla.: art LNG Ott l� °IIte of surface t rsa .� � tiit}tt Commission): tossttttitt,ott hii$netl by t)t its"IIrot rnt3t � a pr�tarascl rtasii`ietirxtt. if pplial�ac' -C ienatatrc Of N l,cua�) office p�II �kt.ra l ll it(ijscfj71 rats, t uil roe 5iVl�"l PWOF NORTH CAROLING E)EPAIRTMENT OF NATURAL AND ECONOMIC RESOURCES Baas+ 27687 t��r>s�#9 2an � k; r� a TELEPHONE AREA CODE 93%-82"177took r W. ppmal A. gg yyyyma t � v � OF c^Sc t'in '^ `c^ F , Ep 1996 y} dam # r ' �,:�.�.< ^.`k. P. 7.��.au.J.� +*ate• +r�aS �F � S .• ,z YWwar �,. w•• ,,.. ;«}p�K.a �,. '$ C �":.; 3r� ,E,.f TM:. (AaS'a�. 1„'gg�"°"�,,,., .: � �A > '�.--ate.: f gas.. ♦ w� i"' H b «, vs Za.,, ,+ ,.k o. °S.arw m t".:a. tc roing into 4 clay solida: settlin, bi,;.y.,a.. IV !on pruSyltutimp We Cfltwat his "Ism- am, to clurify tin amucat la t«0:3*.. ,.a..r, g°``m- tc Z>•�+ 1'x:.. 1,`"w .i., a; aa.. it I a.w-tl f' n.t muiti nwq, overflow to p,a::m vL,.«. ne13 h x � •.ul j.µ.pa,: to We cda"a'.Ut t4'%,'. za,.4a, k 1.1. zero i �' L;� c , xx «a c j,a.. g,:.;.u. rL. s ba;.ia = cc ton 01 1 L 1 „ i,. x Am tLl e G, #a W r MEN- NOTATH CAUSINA ppppp- DEPARTMENT OF NATURAL AND ECONOMIC IRE] SOU IRC E 1111) OFFICE OF WATER AND AIR RESOURCES Raleigh North Carolina P E R M I T For the Discharge of Sewxgq Industrial Wastes,, or Other Wastes In accordance Nvith the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO houatain h1c, cowpunyp W, clevuland Come FOR THEE clonad fin` 4stcuater syst"w, coazinting al uas'u gpi;;' iz'tw a Jay V0100 xett!&L basin uni, 10* pr,:clnitatloo, t1a: offluvat ILI" adol! V 6000Y tic &Mrnt in =Vir wtioxt ol tLy ponds tic oyerflou let tc 4 ;;:'11": C�! 10'1"':�"' 1alw for plant rouze water, Tber, Is ua LQrz" ow0:00 to 10co wra"Cl 60'-11 Ltzt=a;�; llra'� ti'LL. 0;vvatloas in accordance with the application received 197L-, and in cardirmity wUh the plans, specifications, an(] other supporting data, all of which are filed with the Office of Water and Air Resources and are considered a part of this Perrnit. `71'his Permit shall be effective from the date of its issuance until and shall be subject to the following specified conditions and limitations: 1 * TKI- mwit 0 & !, c tiv- ozaly vic, r, rpect to tQ nature and volunc of vn%tw: =0 otour' supporting Onto. wantovoter faciliticy o0l! La prvlarly operawd 0 taual " r"Uxlex t"I n; of ovarflov to a urea" pro a;eraioa0o1 f40hteeKciSitirvo 'YZI! 0�' 4utt-�1 t�CL� FtOot"inc0' ,"'.Z r aa!i- welourco: at ralulay iatorvol" 104�" in L.0 ;or= unJ 6ou4l 4:4 u4�y L, rviukod by the Board or ita admInistrativV. 4. lf4c Conloaq at lea al" (6) noatk prior to tke, 0-ptrZ-tioz cl' t1ds perzUts, 4011 rciucst its extenvion. Upon rwoviyt K Qe M- -,;w, Et t1i U oard vil-i r%�vi,v u44;.uacy a- tL_ faci-liti,;s dencribcd t1wmin ando if 1,01CU0, Will C%KU nd t-z pow"it for VLOL parloi of KNO and tavwr au'll Vonditivab 4Q 1-instotionn as doemcd fropov. I I r Ili* T"I" yintowater tryatamt plant does not rvquirc a cart-Ified' operatar. it !.,L no alks.am to a rtrCLM. Permit issued this the day of Byxi ----------- Assistant Director Permit No. Office of Water and Air Resources E!'N' V NA" s Laboratory Analy sis 8 E P "t 199 6 DIVSVIa"ll 1p� rflu Pace Analytical Services, Inc. 54,Ravenscroft Drive Asheville, tt 28801 Laaa=Tel. 704-254-717B Fax: 704-252-4618 Ledford Engineering August 06, I996 PACE Project Number: A60724 1 66 Ravenscroft Nr. Asheville, NC 2601 Attn: Mr. Robert Barr Client Reference: KMG Minerals; Tailings Pipeline PACE Sample Number: 93 0243622 93 0243630 Nate Collected 7/2 /96 07/2 /96 Cate Received. 07/24/96 07/24/96 Client Sample IC: Retention Retention Pond Water Pored Water Parameter Units 6NL Leachate INORGANIC ANALYSIS INDIVIDUAL PARAMETERS C: .g Calcium Chemical Oxygen Demand mg/L 16 43 Chloride m 1 14 Magnesium al 0-06 0.610 Nitrogen, Nitrate in Wastewater mg/L 0.1 NO - Phenol mg/L 0.006 NO - Phosphorus, Total mg/L 0.02 0.22 Sodium mg/L 0.50 2 Total Organic Carbon mg/L 1.6 18 RCRA METALS -- LLACNATL Barium Leachate mg/L 0.1 0.152 Cadmium, _ Leachate mg L 0.010 - Oi 409 Chromium, Leachate 0.02 - ND Lead, Leachate mg/L 010 . - ND NO Silver, Leachate Arsenic, Leachate mg L m /L 0.01 0.006 - - NC Selenium, Leachate g/L 6.006 - NCB Mercury, Leachate mg/L 0.0005 - NO Analyses were performed on the Toxicity Characteristic Leaching Procedure TCLP extract. REPORT OF LABORATORY ANALYSIS This report shell not be reproduced, except in full, E without the wrAten consent of Pace An lytica# Services, Inc, Pace AnalyficW Services, Inc, 54 Ravenscroft Drive Asheville, NC 28801 Tel. 704-254-7176 Fax. 704-252-4618 Mr. Robert Barr August 06, 1996 Page 2 PACE Project Number: A60724515 Client Reference: KMG Minerals; Tailings Pipeline These data knave been reviewed and are approved for release. mz& Barbara M. Miller Supervisor, Inorganic Chemistry REPORT OF LABORATORY ANALYSIS This report shall not be reproducoO, except in full, without the wratert consent of Pace Analytical Services, Inc, Pace Anaiytical Services, Inc, 54 Ravenscroft Drive 801 Tel704-254-7176 Fax: 704-252-4618 August 06, 1996 Report No.. 00053707 Section A Page I LABORATORY ANALYSIS REPORT CLIENT NAME: PACE ANALYTICAL-ASHEVILLE LIPS CLIENT: 0719 0611 ADDRESS: 54 RAVENSCROFT DRIVE PACE PROJECT: A60724515 ASHEVILLE, NC 28801- PACE CLIENT: 000592 ATTENTION: BROOKE HAWORTH P.O. NO: VERaAL SAMPLE ID: 93 024363.0/362.2 RETENTION POND WATER LEACHATE DATE SAMPLED: 23-JUL-96 SA14PLE NO: H433069 DATE RECEIVED: 27-JUL-96 SAMPLE MATRIX: WATER PROJECT MANAGER: Jennifer Adams .............................. ..................... TEST DILUTION ........ ------ LN CODE DETERMINATION ---------------------------------------------------------- ------------------------------------------------ FACTOR RESULT UNITS 2 S904 TCLP ZHE Leaching Procedure Done 3 OVZHE Volatiles - ZHE/Part 261 1,1-DichtoroethyLene 1 < 0.005 mg/L 1,2-Dichtoroethane 1 O.032 mg/L Benzene 1 < 0.005 mg/L Carbon tetrachloride I < 0.005 mg/L ChLorobenzene I < 0.005 mg/L Chloroform 1 c 0-005 Mg/L Methyl ethyl ketone 1 < 0.010 mg/L Yetrachloroethytene 1 < 0.005 Wt. Trichloroethylene I < 0.005 mg/L Vinyl chloride 1 4 0.010 mg/L 5 G150L TCLP Semivotatites (40CFR Part 261) 1,4-DichLorobenzene 5 < 0.01 mq/L 2,4,5-TrichLorophenoL 5 < 0.01 ing/L 2,4,6-Trichtorophenot 5 , 0.01 mg/L 2,4-Dinitrototuene 5 < 0.01 in9ji. Hexachtorobenzene 5 < 0.01 RQIL HexachLorobutadiene 5 < 0.01 mg/L Hex achkoroethane 5 < 0.01 mg/l. Nitrobenzene 5 < 0.01 ing/ L PentachLorophenol 5 < 0.01 mg/L Pyridine 5 < 0.01 mg/l. m-Cresol 5 < 0.01 mg/L 0-cresot 5 < O01 org/l. p-Cresot 5 < 0.01 mg/L REPORT OF LABORATORY ANALYSIS This report shaH not be reproduced, except In full; without the written consent of Pace Analytical Services, Inc, Pace Analytical, Services, Ins, 54 Ravensnralt glue Asheville, FIC 28801 Tel: 70-254-717 Pax. 704-25241 AUqUSt 06, 1996 , Report No.: 00053707" section a Page 1 SUPPLEMENTAL tNEURMATION LCSR ..................... GUP/MS .._ - _- ..... ,,- SAMPLE PREPARATION ------------- -------------- SAMPLE ANALYSIS -------,a__.--- TEST RLNK MS/MS LN- CODE BATCH BATH LR-METR DATE/TIME ANALYST M.R-METHr DATEfTIME'. ANALYST INSTRUMENT SAMPLE ID: 93 024363.0/362m2 RETENTION PONT,WATER LEACHATE SAMPLE NO: H433069 2 S904 64643 64643 NA 19-1311 31-4UL•96 1400 GIES 3 OVZHE 65761 65747 N ; 1 - 240 05-AUG-96 2014 JCGCMSY 5 G150L 65602 6532 19-35108 31-JUL•96 E18G RDQ 19-82 08 01-AUG-06 2145 W7 0211SO LR Method Literature Reference 19 EPA -Test Methods for Evaluating Solid Waste, 3rd ed, Nov. 1986 and updates REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in fail,, without the written consent of Pace Analytical Services, Inc: Page Analytical Services, Inc, 54 Rav ns rofit Drive Asheville, NC 28801 TeL 764-54-716 Fax,70-26-616 August 06, 199,E Report No. 00053707 Section C Page 1 SURROGATE STANDARD LECGVER w TEST PERCENT ------- ACCEPTANCE CN CODE SURROGATE COMPOUND RECOVERY LIMITS- REF L SAMPLE IGt 93 024363.01362.2 RETENTION POND STATER LEACHATE SAMPLE NO H433069 4 SVOAW GC/MS 9otatitoa Surrogates 3 4-8romftuor n n 100 Dibromoftuorotwthane 11" To t uno - cI8 9 SGNRL GC ' CLP 40 CFR 261 GNA Surrogates 2,4,-Tribromophenot 113 2-Ftuorobi; henyt 7 2-Ftuorophenot 6 Nitrob nz n -d5 101 Phenot-d5 47 -Ter tonyt-d14 102 LABORATORYREPORT OF I This report shall not be reproduced, except in full„ without the written consent of macs Analytical Services, Inc Face Analytical Services, Inc: 54 Ravenscrctt Drive Asheville, NC MOT Tet 74-54-717 Fax: 704- 5 -4 18 August 06, 19 Report No.: 00053707 Section 0 Page 1 LABORATORY CONTROL SAMPLE RECOVERY --__-_,-_„-- TES1 ........ w w........... LC5 ACCEPTANCE CODE DETERMINATION RECOVERY LIMITS RAGCH NO 65602 SAMPLE NO: H 72810 G150L TCLP S aivotatates t40CER Part 2 1 1,4-Dichtarp enxen 7 2,4,5-TrichtarraphenoL 7 2 4 6-Trichtorophenok 86 2,4-Dinitrotoluene 9,7 exachtorobenzene 104 Nexachlorobutodiene 70 NexachLoroethane 67 N i trobenzene 74 Pentachlorophenot 6' m7Creso 6 o-Cr soE 64 BATCH NO: 65761 SAMPLE NO: H37 06 Ctfi. HE Volati tes - HE,/Part 261 1,11-DichLoroethene 10 Benzene 95 Chlorobenzene 95 Toluene 88 Tr i ch tsareethene 91 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of face Analytical ervsces, Inc. Pace Anatytica& Services, Inc. 4 P ven daft Drive shevMe, PIC 28801 T i. 704-2 4-7 t 7 Fax72 •2 2-L 618 August 06, 1996 Report Nov z 00053707 Section E Page I MCTHQLD gLANlt DATA TEST CODE DETERMINATION RESULT UNIT BATCH NO: 64643 SAMPLE NO: H3711 4 S904 TCLP ZHE Leaching Procedure Don BATCH NO: 65602 SAMPLE NO: H372811 C1S L TCLP SetirivolatiLes (40CFR Part 261) 1,4-Dichtorctrenzene 0.01 mg/L 2,4,5-Tricht rn henr t 0.01 mg/L 2,4,6-Tric torophen t < 0.01 mg/L 2,4-Dinitrototuen < 0.01 mg/L H xa htnrobenzene < 0.01 rrQ/L Ne ac.l�rro ut din < 0.01g mg/L � qd Nitrobenzene < O01 mg/L Pen achtcrophenoL < 0.01 mg/L Pyridine < 0.01 mg/L rn-Cresat < 0.01 mg/L o-Cresat < 0.01 nG/L p-Creset < C.0 aw/L HATCH NO: 65761 SAMPLE NO: H373063 OVZHE Votatltes . HE/Part 26 1,1-Dichtar'eethyten < 0.005 Mg/L 1,2- ichloroethane < 0.005 frig /L Benzene < O>005 roall- Carbon tetrachloride < il.tttr mg/L Chlorobenzen < 0-005 mglL Chtoroforrri < 0.005 mg/L Methyl ethyl ketone < 0.017 nrglL tetrachLoroethytene < 0.005 inglL Trichtoroethylen < 0.005 nG/L Vinyl chloride < 0.01 n>gll REPORT OF LABORATORY L This report shell not be reproduced, except in fulls without the written consent of Dace Analytical Services, Inc, Pace Analytical Services, Inc. 54 Ra veri raft Drive Asheville, NC 2B801 Tel: 7t 4-2 4-a 175 Eaix, 70 - 5 -4618 AUqu,st 06, 1996 Report No.. 00053707 Section H Page 1 MATRIX SPIKE AND MATRIX SPIKE UPL CATS DATA TEST' MS MSD Ma PGT MSL1 PCT' CODE DETERMINATION RESULT RESULT UNITS RP0 R€:VRY RCVRy BATCH NO: 65323 SAMPLE NO H432138 C150L TCLP SerrriveLatites C40CER"Part 261 1,4-0ichlrarobentene 0.188 0,170 /L 11 94 05 2,4,5•T ichL raphena! 0.304 0,240_ /L 24 152 120 2,4,6-Trichlorophennt 0.266 0.250 /L 5 133 1 S 2,4-Dinitratotuene 0.325, 0.270 /L 1€3 162 13 HexachLcrobenxene 0.262 0.290 WL 10 131 145 Hexachtorobutadiene 07 164 0.164 mg/r. 0 82, 82 Hexachloroethane 0.170 0,160: mg/L 6 85 80 itrobentene 0.170 0.178 /L 5 85 89' PentachLorophenot 0m068, 0.066 mg/ L 3 34 33 m-Cresol 0.356* 0 288* /L 21 89 72 o-Cresol 0.158 0.156 g/L 4 76 /9 p-Cresol * The .compounds m-cresol and p-ere oL co-eLute. The reported result is the sum of the two BATCH NO: 65747 SAMPLE NO: H432457 OVTCWD Volat Les by 8260 - SubtitLe 0 1,1-Dichtor ethene 40.6 40. u0/L 0.49 102 102 Benzene 40.8 43.9' ug/L 7.34 102 110 ChLorobenzene 40.1 44.2' a /L 9.68 100 ill Toluene 37.6 42. a /L 11.0 94 10 Trich'loroethene 37.4 42.6 a /L 13.2 93 107 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, witiaut the written consent of Pace Analytical Services, Inc: Pace Analytical Services, l c. 54 av n ctcil Drive Asheville, NC 28801 Tet 704-254-7176 Fax. 704- 524618 REPORT11.59 OFLABORATORY ANALYSIS This report shall not be reproduced, t in full, without the wrrtten consent of Pace Analytical Services, Inc, s SEP, AYf'ACHME-NT FOR NO. IV. I Collection System for Slnrr /Ch i t hater l "', "', and " HDPE pipe O'x 1 ' x 8' Deep Precast S nnp t nsion time approx. 2 i inutes � u� l O'x 1 ' x 10' Deep Dry Pit Pump Chamber (Precast) with ITT A- ` 1 X 1 Ox 19 PS l' I WSS ' Pump Equipped with Variable Speed Drive x 1 " Driscopipe Slurry Fr ernain to 22-25 acre Lake x 50' Deep � r I. Flows to smallerLake (Formally Ott) where a second pump. " e System directs return to theMake-up Water make (Formally it) which Flows into Plant Intake Lake. Slurry Line Discharge Lake, 20 Beres Return Labe: 4.6 Acres Make-up Lake: 8 Acres w Plant Intake Lake: 7.3 Acres Retum Pump. Raft Style Goulds Model 18UMOS, Single Stage' Vertical Turbine T ape Mm With Cast,Iron, Above the GradeDischarge Head Driven by 200 UP Motor, tar. wn shown M&OV Ion W,,, %-, C;-, , ",t, si:�,<,r,,,,-,-t,tt',,,m,,,x3-""".a k,t,i�.Mk,�,,�il Thc Dri'scopipc IO(H) IN AlYCOY101C JAPQ S)"1011 is 10aweight, IWAble,aml resistant, ;1111 Ils illg it 10 Ism` UMAI ill .k 01,11111Wf Ufklk Cfsc llpplicalitjllsDriN(opipk- It i."ANII princ,"It--d 11-4ml "Jim" W ANnAttioll md 111crimll Licgradal ltm,glN mg k a hmg wnkc amistoragc life grOWILI, cxIUmcA WGIvikus. I)rktcq)yw IO(W ain imet the Narkmul Smilmn iciii f(All1dalit l[I rVeLIilVtIt(,-lILn IOr 1)(1t.11mIc W.IKT. SCC) OUr Dri.SC0i)ij1c rclircsclitativc t(JfLJCjajI',1, IkkoV4Y IMN) K a PF THM IQh doW, hWh vv cight pt)lycthl Iclic pipilig s)-,tein It 111a), be 1xvi6al Iq ARAI D3350 ,ls km,iillt �, ccll t:Lisssfkmibn of IT 315 0 at:. WwQmh v"d workriushiparc NIN.-CifiCkf 1)�'ASTNI 1`1 1 1 A 0111d I AM IXr6OWhW I AX) I', -,W:dLINC f-1-0111 v'OLW WOPOC IMM IMN OUIS(Alldifi,4; C14:1116C.li I'04SL�111CC, MW11 S�OtN:llld I101 sods Will Oolattack I)rmOqQpc or came at "IcklmW h AwN mm nmv nm or "wnKk% It Wits mn plamwm4w yWon ajw or Rmicmd ypowth. IhAc"p4w judylathyloic IWpc Ws mi ex"mMy mmmah ill-tMCNLWLK-C, It 111JAUAW WCXCdI0H H"W pnjWrtics 11WWgIU1W Us NCKCC hit LIUC a) TS C-,L'CIICIII kJlClIIie.d :uRWmhkml; revist.mce. 1S0,-.tUSC (WiLlo NnUX&I WHN MAI lUJl1%VO1h1g highCV A mkwcd NOW Ims is pmONc " iQ Ikk"Wqv poc rc,,u1tii-Ig iii opmiting ctst savhig,V%- Wor td I ii A umA m4h Ow I WnYWATmo cipimicin Aw premuriml fluid flow Linckm -si- I,jctor ot,009 A umd "Th dic NLmniflg forillIlLI AM gmsy On" IT)w dunh mul -ickb1iolial ,.y SICII)s d""" hmwnmkm Arc;WyikAIL- till'OUgh o'OUF Dri%(:oI)ij1C C Prim;try Propertics - CCH classitint NOOK midgkmn onmi 1 -." 1, Q- 7t, Um jml d t E+al Wowk mmnwh m wdol M Pa WW to 6"m k It 6 1 h &—Wk GIs,, W h., M momh 0 A 14 5 in j \PK i ij GIm mWil 11 c ttt null 44:4 l risc:opipaN 1000 is bUr"iCd utilizing flexible Hipp: soil Since Driscql)il)v pipe Call be bLdll iiJSCd abOVC gt-OUnd it nystem design practices. Tile pipc actually gains strength long lengths, laurrow trench widths can bc used to s. frOlo tile StArl-04,111(tiog Soil 1010VVirig it tat saalal ar'l oil aalst.dlaticraa casts" Due to the cMm" Of h adltliin additional load-S. "l faro gh propr pip .araal bacltilal.l 1)riscopilid:, it may be rc.aclill* placc:cl tar tlac, ircach, thus S tlCctiaraa, Driscopipc tta«ay* be buried at depths in excess necessitating a rirsalitttuata articlaarlt of crl-en lrc.iac h. "li°c• Ich of 100 jcc t, At r101`111«al laairaal cic.pths, a haciclill of 85 Y, of and trcrtc:h latattc)taaa en-ibcclment illatc ails, mid bedding Staal(larcl Proctor density (AAS1 !'1"i -99) Call limit the rill g, and ifm allation practices .are Sl)ccit*iUd ii t f'tS`1'M D ` 32 l . aleftc Lion of Drisc opipt: to 2 % of the Origilial cli a.11'etc:r.: Dr°iscclj ipc pipe r11ay° be caaltl-bCot 10 A rttirriaaiaaa11 radius c1f �°r a{l taa�'ICS t61c. larl�a din carat ica aws rt is nit,ar,allc°cG, Ilta� 4rFit eliminating ating the ticed for clbasvt s at Slag-taa 3�c'arcl,. 'j"Ian rrs -jun1 I)enjing radius that c ata be aapj-,)lrcd to tile Milne without trttl:rxi varies with the cll,arateacr aarcl +»,;tll w kr zlarccss ratio of the pipc lf:acic clal aac Sja ad c' is scat � y a:�a�' $ aa� rcqLlirCd ri at(ca ble for ttla avail�ta �* t x°y9 f W'u "i ew k }iaa.aillrt�� tta St's[t 'llIg clcittcathe Hahe cal tar jfl�cl�a�i: y Y a y,"'µ necessary chaalc it) direction. eFiF 14a 1 l'. dr *t ltcllruc «al design brochures atacl dlc:l«ailc r l far.,a:ali,alrttt �l} brochuresart.a�"ttiiYh[��)r�ri6laii ljrt 371 ¢°taa9a"1�r1,s4tilSiIle , e p , s 5 rt 1reseratative, t w 44, �4,4 *... } 4�{°��F��;;;"�f ��°i f Trench �.t}t1�,1~t'tic lrc�tr �tdt�l i . i 4�{rttx.riaaC;y tt Ply 1,\, FIN Ijt'd ai t lttt hE111. c,ll) iA'•r a.. n + .W w 2 1 €� u 1.1 N dl C1�1�t1.13:kb u:926- 0941• >ttdr55 c:a TOP FILL U+ t,10 0.955 Cd gill I .0 lu ti.a 13h-«76 <W-kLuO.a�a <0.1S ?76-<552 5•-1-<758 76&<1103 <1,403% ; , a ,s � 0— d r 70�%u � � 't I": f 11 t"• (2U000to t10000LAJ (hUUOUtU is1ti000t (<it .iUOU) _. � �.. <iU 000) <tut l)(ai) < 1101J 0 1 U 000) 4 ii1., uI i 1) i"tt:-<tei tet-<,'r 21•<24 2>1-<.1H < 2m �X.;,. - BEDDING' i u i'2d)uia. (3000, (ii5mir i>-ftlour t r tttliS�lft N <>600) �::tu(aar) < 3500) < 1(}UU) ! ' 1r1 Suit tlxlt Soils tilt C"l'1rt tr UC°tt{ii f O .a btddld.iir`ag aiacl/or a i sat 192 2 foundationr 'ay not be rc°(ltrirCd. a'11g 8,62 ,_. 11.tr3. . ; . ........ # *Gravity flow Driscop lie sewers tu.q, he accur;attl laid (1000) or ),50) (1600) to 'tea c using laser beam scopilag, Ulackivua�a t:ssi er with 2% With a)VWWI IN alat[iinstitaa slabitl r rbon blue c[ f t 1x '.SP111, i T11d: 4.is� , t5 •t1 - t N' stirtc}" will Itwc:,ttc' t.9tt t`,tt tS .ti. t1 larsat'ictc il,, trc,tt ttislglrttlii 11(r x to rtpar Itie liars°. 0 LIS �� I C;(Pa Sf1t 61' 11 51a.ECT .Lich rtt 1°.1'CaotfATIONS FOR 1XN "l+ti6' O 1 "a°t {t14 N,mak`vc), and 1�&1gbic.S�ring j " ..Lm dram iiig,$oc3tc`r.�,Kra4a"Nlaflit'�;i{d:«#4*4�9'khi,i'� t11a1fl3g;;k.°',s iii INtti: or is VIE clta 11 IE U"iFER NortlR rlh,, H dIC Old 1116L' is it' GU.1h Al it?t M91 t& C'C o-t7tltiia6li td1a==�a �.14.t9 .#8'!Gt fti l4tl{"C ti«Yt.S: for ^,ligaliria l"t�tg';}. p i pIi�EW @-g d �1 Y k. 1}CFaD milia. and ni &` ort:.lolphs of 1i the rdtlalrcd Rult tUSCalit wiirglcc g airat irttra t esc:r3t`fLd tc"aig;th% and .Itwch fittlling t"dcad tir ,reset #;tr;taiac c� g`c°�laidai�al. t'It;yr and ctc-M illc a,let in � aifliar+'citi�' i3f rrrit�r to s jt),,,tn tfic titicr tv°trtta atat MICItcti V"t.abils 1 pulling a`,rlaic ;tfr�l rid =�tt.1't1 c,r t° � 19N., tt t gRNPtislpw" tic*1 aand Ms4pc 6 \i,IN miatrt , trlililriHUM I91 7 1, 111"' Iitalt ttti tErte."f into , a g3hu-C ,kitcrilatVIA, tftt litii'r 11ta4' tic (TR.1shed1 HIM tit.aa C irSi g, ,t rtlsil-cr Cable, tincr at S71;tdi11t11m.;+.tYlai Y ,Val or graittt acitattod �ifCfsshs�ra^+ dto1�«i'b"�C";6i'.N$iiYit'r. RING, �tf, r°'l fftr i "tp1"a F. 1t atlyolj, 1t4aWis 1l,MJll, J(i410 `ttt�tr tit°1caalsil+ rra catR tft�a a xtat ,}ce other �i� ,ILIN,iSC 5'OU 01,alr,lft liner for ext, rtltt -,vatslta1.1ble o�reque;t, t} into l> t trt>sde,�r adrea exible PO1)' t1lYCn =n1 rrlt of S3, a t ceti ra dal } _... I NOMINAL AVLAAC.11, StZE OV Dimensions and Pressure Ratings MINIMUM WALL, INCHES SUR I I SDH 9 SO It 7 16011SI 200 11,111 -165 I's 3 1.500 '104 135 167 226 318 W1 4,500 138 .173 .214 290 All). 5.503 171 ,2 I -i .�.,65 ,359 .5u6 6 6.625 .2io 255 :31$ A27 .602 73ci q16 7 7.125 2 W 271 339 - - - ri 8,625 -u;s .332 .mill .556 .78,t 958 1°232 10 10,751) .311 ,W 13 112 .6,)-i .977 1, 19,l 1 536 12,, 12750 1")2 .,1911 607 z123 L09 1 17 I'llil 13 13 -18 0 .,11 .1 515 07 - - - 14 W.000 A31 .5311 .667 .903 1.27. 1,556 2 o0o t6 16MOO -192 '615 .762 11032 1.451 1, 77m I H tHI()()O ,15q 692 .857 1,161 ljo(i 2, WO - 20 2UM00 -615 %t .)52 1.290 L818 21�j 211500 .662 '82"1 1-024 LW L955 2-i 24mut) .70 .923 i.i43 1, 54 8 2,182 28 2WOO(I m62 1,077 1. 33 3 1,806 - 30 30m(m 923 1. 15-i 1 A29 L935 j I ,,l �)O '909 t 211 1,500 2.032 31 iCtjot) I m4f; I . 308 1 ki 1) - 36 36,1)o11 1.108 1 385 i.7i4 23.13 42 -12.000 1 . -1)2 1,615 210OU - -18 47.2,i4 1.454 1.8 17 2,2511 0 Walcmau" And pfcw"m Kitill6b, Wilct C applic,411c, Arc us coil 1plkmicr WWI ASIN V7 14, "Polyrill y IrAc (VE ') PIA -LAC PLPC (M)R- PA) bubcd ul4 OUCIWC JAA"k, wr' 0 (fit b.f�, jlrcnw r" w I s-act, 0C pfeb.urc faing JrvA.Wv.& TC1)'1j)Cf`-.11Ljrc kaiigc briscopipe 1000 may LiC LLSCd in prey sureappliClAi0fis up roan 011cr-Ating tenji'Wrat Lire of 140 " J' Short terni and AA g OpCrIttifig it higher ;ravity flow 4 2 A A '�.at " t�ui+tt. "� k!v .M1 F•e. #� k4ks"i'a9Y.i,y `6 A Phillips pow Pa " m o 41" In a la f f e § A d a JI t;As, I r k c� Kim t cc11 .�1 + f 4 f v • a�' "" ^.3g i� d ' ip kr &=k e,$ 1$ jt u �tl i g t x � IV Data Shee Customer Benefits " ut t din h mical & Corrosion Resi-,,tancc, High atv'rrtr iuratal Stress Cracking lt.e �ik,t�trat'a`: ' High t�ualit L�ri�cta�`rlru. ltlt manufactured high molecular weight, Improved ved Flow Characteristic frortiMarlexTR480 high density PL S polyethylene pip "I'tattghttss Ductility gr adc restrt. Flexibility with lightweight w 1* cai-Toxic This black, wcaathermrc.asislaatt pipe CXbil lts.-.--, Abrasion Endurance Fatigue ndmanc Long-term Hydrostatic Reliability Suggested IndustriesApplications Industrial Water Distribution 0 Municipal 1-fard Rock Nhilin Agrac ltur Gravity Sewers Coal ` Iurt�y/Pr'occs�tct L 0 Forced lwla m Sewers Dredging anclftll x Marine #Water Distribution .,- Water hicakc Pollution Control Scwyage `l rcatrttt rtt V WrrtCr C;LrtLIB-N, Fullt/pap rr'wooSludge Httttd"g 0 firc-% arter E ctwa r Plains L catchate Collttc:tiOu, Lea:-'�' atcrins Petrochemical # Dual Containment 0 fly-A-slt It l r .al ' ming/Min ral Pr€acassia 0 Brine * "i etnpora4ry P111, UIC r L rc ging/sa nd/gravet 0 Fertilizer * at1t1C tits}'jai bfldg", s «r Organic Chemicals •Acid/Caustic Lines * talt' Coursc tt t i-atsLrta Inorganic Chemicals Utilityl roc s piping #1 Lrrtal cztal t,`rVt ;Ltd�rr Aquacu turn * `Murry w aarLl rtrLLLt �rt['� "C: ar Hazardous east w SX acid mining LoCaaVSLate/F`edera C',ov`ts. Tailings Disposal �ecttlalalc Ltz .oa fir` tlra ec tE�" ,r'aTt3'�C i�2tSI - t�itrierg Staansiaxrti �vw`°«V�i t - t'0ra�tc ��aacr (aa(,� The resin, pipe, littital; comply with NSF• Lisa d„ Stand atJ,# 14 these and cal.hcr accepted rrtclatstry A5t't~at 63350. P34541G stanalarals,... €"GSil41 - tut, - `?aft - t'at<~a' st'anjar i ryry�� y ,dtcgorysk rrtuc 1`34tsr arJait, �eopp�eI00�0'(P3408) F �POC IY�"�YClle Pipe kC"ift Typic." Phy-sical Properties Omrisi Density ASTNI D 1505 gni-SICC t) Niek Index ASTM D 12-M g Pis/ I L) tt., i 4 JJWP-16) "1111. Envifonmeatal Stress'Cracking Resi-stancc ASTM D 1693 firs, Condition ex, B & C, f, 0 Proposed ASTM hrs. ",.;i X) Tensile Strength, Yield ASTNI D 638 psi 3 "LK) TYPC IV spcClawn loagatioll at Break ASTM D 6-38 T' IV spcCinicn (2"Anin) Vic.aL Softening Temperature ASTM D 1525 F "57 at it tic ness 'retriperat urc ASTNt D 746 F ;- -I Flexural Modulus AST M D 3350 psi 12S,(xxj Modulus of Elasticky ASTNI D 638 psi 10-5,LAA) f-Lirduass ASTM 13 2240 Shore 1) t Y5 Coefficient of Linear Thermal Expansion ASTM D 690 infind IF N.3 x I h101dcd % CiMen ripe 1 1.-) '� Lxtrudcj TherniLd CoaductivitY urn, , gnatcch-c tram T ermocousluctor BT in./ ft'-1hrS'PF' 1 7 Long Term Strength ASTNI D 2837 ps ari l W Material Cull Classification ASTM 0 3350 MaEcrw Designation PPI Recommendation Driscopipe 10WO Is NSF listed Standard *1,4 'rhis tist of q-titcal physical propenics is intenticil for basic characterization of the mawrial and 0ocs neat (CPM&CM s'Pcclfic dewt-minations orspccificalk)"'phe physie3j prop evies -jCJ vatu" reponed titrein wert act4mniricd on comprr�-slun m"A' q'kck%fncllc prepartd in accordail-, with Proccdure C of A50M D 1928 and may staffer from sp&.omens tu&,e n front p4x. C" a "Tcso d4scorniriucd bcc4usc of no faiiurcs antsnQ indic3tron Of $tf crack Distributed by: "formawa w aht ocat ro secure product informawn or ",t knoid6t wt our sw"-LoxA Anj "nrKm Ng tuarant"i k"o" the caw jwoowu u*# are ocyond our control, or MC"A&C for a wtc� ttlipnoor or technical serviec "tunaW�fwjuon .04.MC4 444 ary 0#4 L0I'trooL ftat" 06 CQWP ny Atul 4A wuw'4+ Anew Assum. rw rc.Wn. idormAtoxr W-0 AN trMbY rCPMS4ntAttvw *'O'�Oy tw 0. 4.4 Qi prt*mnwJ ca+Ct"o dijai ml all ljob'krym n0jarj* Lap. .0 phoi1c: 14M.$274".) 1": 1.214-783-2689 I'wX� J-9I0-"7Aii18 OAP 0 DEGREE EteUGW a M 14A1, Ty"= �t < 3artar' tuna Y Iwi , 4 j S I Z E "" a C� s ..%r .� m t kt, A L� Typep°it flft fS 1AFC iT €.. ',vP 3r '"i UR 11 r 1Au�d d 1av ' t_,. 4 8 � 1 L 2 E sy i r T11 " 1 :�T SDR 1 i r,,4�4•. '"..U� 1 �� �.' 3.°'' G��.91".��.i� "� YP ��' 11Y41 53R 1t 1;41 .� i - e 9.$ 1 11 SDR V 5t dcU k i4�"i �,T� �_�t ;a.s'� yt�.��£T ��€ fir' f�sb'c3 looi 8 , t �. � 1�Ca' � ) e5dd SDR 17 Eaia d �. 2 26 481 t e.1i SCR t I ilia � v� vd� z +y �} [t'Y L xi a 5C7it 17 fat T` 11.E J-::, 1 SNd1 1 f uh,.,G m:° . 7 i�.0 k1i �k� 4 G,.a�v,a 17 4 SDR 1Ina wed i �� ?.u� >.' ;T 0 3.41 3 sss 17 aCc ,017SR t uo t 7 4 i3 5 .w i 31 t 1Yar�i� yiC �a 3.1 �7 lo3..... o 5 = C1 17.E 2d Y 2 5 1 f it d a S' �Cald 1i t�sk7t5k:d i"k1` per} m , 3�.f1f1t1 S[3R 17 faf�'d �3td.t1,44. �;� 4. 2 3j v�< R (d e d 16C� 3.0 t 11 , --- .4 9 17 r � 1 3 ,w. i 77 20 ,,0 1. 2 3w E 11 3 i r 17 I 10 00 ¢ E ��,d446d1 .#Ei }�4 i 3 y ttd I�R 11 I�Y�t�S�l� � i,�.k �, � 37 SER 11 fjAbbed 120 c.d 22,4 2e,.d7 3.t1 19 .4 3 a 17 ?5 17 3.di1 GFt fta tt 12 EAR 11 �tta1 d 1 1s 4J 13 1,6 - 7.3 41 .. _. 3G.Ea' E[1R 17 id'd 75 1tsa11 1 it t 1 7 1233 1 SDR 11 fabbed 12U o.d 23.5288 3,0 20,4 41 17 75, 26 4e 19 1000 �t 53k 2L' f b'd 39.370 32,5 1 SDR 11 1010LOedl� 160 7,5 15.8 22. ... 8,3 70 � __.� 11 7 3t1fl 111 0U3 SGR 1r[fab'd� k� 3 591 r i ( ,u7 °11 ak d 120 8.0 3 ,5 3u. 4.d 26.5 7 � m_. 1... u.._.,..._w_,. SCR 17 fa 51 70 34 12f7dl2 ai 1 fay"d y SCrS 70� I.- SCR 11 f"€ fet 120 ,0 31.n 3 T 4.d 27 1 93 S4. d35cR 2b f t c1 t5�1 5 76x 1 3 17 75' 483 26 1 ? 1 Tatsbrd EiRs :;re not tut¢ ✓ 7 d1 21 `sQ ""Iechnicat E ti x u wi?a6Y 11 '20 10.3 313.1 046.1 5,0 33.1 145 P f aL)L,�d dry g 26 4 Contact your Oriticopipe rc,priasa vatIva ! or pj�o i kste detivery �a1 an araik1blkity of S,zzou not tiitQd, r, „v 90 Degree lbo)4s I —rN 90, # b 45 Deoree ELbOwS Vi 450 A I � Page 1 �r 30 f1EGREE ElC30W5 � � `._^>,. Dimens ions, inches N 0 m C AA C TyPype P`al R t.[iS nsi s�8n h s T N � h, "1 N A L Tyra PSI 24, SOR 7 fab� d 200 3,0 3.3 6,8 1.5 6w8 � I. 2 £ a 73 8 C ; R t11S 11 120 ' 81 2uu 1 11 �120g 20,000 SCR 1P fats# "P tIi.0 13,7 30r 55 5,51305)t iJ 3- SCAR 11 fa6'd 120 3.0 3.5 7.4 1.5 7.4 5 2 B( 1f 75 120 94 200 3 1.SO SOR 17 fabld 75 i1.0 13.9 1.3 63 42 #9 S11R 11 fab®d 1 5.0 5:6 i1.6 2n5 11.6 2 26 48 17 75 5„ Si1R 11 fabld 120 5.0 5.8 12.1 2.5 12.1 3 -_.®. 120 22.0 0 S11R 17 fabld 75 11:0 14.0 31,5 98 5.5 31.5 666 44 26 48 7 200 5 6r SOR 11 fabld 120 6v0 6.9 14.5 3.0 14.5 k 11 120 11:.0 14.2 5"2,5 117 5.5 32.5 79 17 75 &, SGIR 17 fabld 53 13 26 7 200 11 120a.0 7.1 15n5 3.0 1.5 ,a SDR fSbId 9 26.000 SDR 11 fab,d 120 10.0 13,5 31.7 5 � 31.# 125 17 75 ' 4 � . 145 26 48 - 11 120 28,00[1 SOR 17 fad'd 10.0 13,.3 32,7 5 �! .f'.7 9� 19 7 200 19 47 26 . lCm SOR 11 fabld 125 6.0 7.4 16.6 3.0 16.6 9 5.0 33,7 111 6 30.000 50R 17 fabld 7 1I.0 14.0 33.77 75 17 45 36 200 782 800 SCAR 17 fabld 1 1. 0 14 , 2 34.4 rn 5.0 34 ..4 123 4 1<" SOR 11 fab6d 120 8.0 9.7 21.3 4.0 21.3 16 31.496 26 48 26 8 75 11 32.000 ;11R ��7 x'ata'd �� 1�1.0 14.,3 34.7 27 zS . 0 34 3 165 115 43 7 200 29 SOR fabld 1 0 8.0 9.9 22.0 4.0 22.0 20 160 36.000 $DR 17 fab,d 75 10.0 14.8 3ts.7 5.0 36� 7 160 07 14°" 11 W 75 13 26 48 �._._ 26 4tf 70 � --� 1000mm OR 26 fabld 8 10.0 15.3 38.4 5.0 38.a, 1E218 7 20 48 39.370 32.5 11 1201i SDR 17 fab"d 75 10.0 12.1 26.7 5.0 26.7 32 $0 1 fab d 7 10.0 1`�.6 39,1 ,,Oi39.7 1 1�#, 22' 26 4f1 42.000 48 q 120 60 1 1200mo 5D 26 fadi`d 48 1u.0 16.4 4'.4 ,0 42.1 184 & 1 #w SOR 17 rat�,d 75 10.0 12.4 27.7 5.0,27.7 40 27 47.244 2648 Contact your OR[SCOPIPE representative for delivery and avaiLability of sizes rat Listed. fully prussLire raced, a� FA8tp Ells are not see "TECHNICAL. CONSIDERS1IONS%' % 3 00 , f � 11-1.94 Page 4 � M IL ��py Jri y M S.4 �, a �. � � i * ✓e n or stranot� Now there's an ADS high -density polyethylene pipe (HDPE) that meets the most dernanding hydraulic requirements. New N-1 2 pipe from Advanced Drainage Systems is ideal for storm sewers and other applications in which optiniurn hydraulics is an essential consideration. Available in diameters of 12"to 24", ADS N- 12 is manufactured with a srnooth interior to provide maximum flow capacity. P New ADS N-1 2 combines the flow characteristics of a smooth interior with the strength, durability and ease of handling that are unique with ADS high -density poly- ethylene pipe. With its corrugated exterior, ADS N- 12 offers excellent compressive strength and is suitable for use under H20 and E80 live loads or with fill heights in excess of 50 feet, (For fill heights greater than 60 feel, ADS regional engi- neers are available for tochnicaf assisrance,) ADS N-1 2 is manufactured witri, HDPE resins, making it highly resistant to chemical attack and corrosion, immune to galvanic and electrochemical effects, and unaffected by soils with a ph range front 1.5 to 14. Durabdity studies have shown ADS pipe to be significantly more resistant to abfa- skin than traditional materials, In fact, ADS pipe has often successfully V replaced v. ryintrinic which hadhad..,7, A" Jr failed due to extreme abrastorl. rji!; has niade ADS pipe popular as a liner to re �tstore deteriorated culverts, Because it is lighter in weight, ADS N- 12 is easier to han- dle and requires less time and manpower to iristafl than clay, concrete or corrugated metal pipe, N-1 2 is available A in standard 20'iengths, or other lengths suited to specific All, project requirements. And ADS offers a complete line of fittings and couplings, providing a total drainage system that is especially cost-effective. r- A- Ins ADS Pipe Hydrauiics 4" Diarr et r ADS Recommended rsearuing's "n" For Design .. .;.. : A R4r � E ,. P^po ADS "C mt4a,.d3 APS Nt M as .emM4 t4nuyaxrtri-. .:,.,... M3smacmatlmr._,,:....... Nmur pa(Wg�saxe P xsdw.�-0nyRx�akd� F aa�`"mu•x^d s �pn` 0It 02 0,1, OM 02242G rtl2 � }iM GMb Ili"d-dd°w+ ����*`. �$ � 4 ARM .0a2R df P2 it&X to t,e U33RM2ia 1 � 1+ 24 .02 00 &Ati0 97d*} .Ud3 Rt2N e standards The highest +� b a w7 "AUE Adtotw0 inn Reps nt on dn+pr.F 09 PF. ote ..31 qualityof andperfonnance Height of Cover Table for ADS Pixie _. Dep1io@n!'4."pwC1 I., Cd'it1U9.1ntd P. to144'#yonu,(�'rK N.kd, N-1 pipe delivers all the quality and performance the N:0w ESOU4pLoad ...p#(pF+t4Y.xco-ut W.,td too 4.SHTO id?'"0 Cn t? b b ­k�A M d wnJkA adA .Ot.< a^argE P_AAi iid'tt gxrfl�d«Asaen♦ industry has come to expect from Advanced Drainage .,raxvmnmtca 3 tb # 3 wky 6 t Rfr4 .# 6B 4 u nAM 1di Systems. ADS i the nation's oldest and most experienced M !2*wOxnak::tb—I d4axd#-re.+YFn ek sd•e a,w he,R HIM EN ��s, a av rMr+3 : .r R..M@Y(aT4=.R � M6M rV i�t1 h Pe dR a Mt„�4 RnsA44 3� maker of polyethylene drainage products and pioneered M�ec fYbc$ 12 tz 24 W h 4 x+~sF vek# t Aeta .nen a—.snsac d tmer fhf ,lspor n4p,�n many rat the advances drat have becorne industry Rf ?4 =,4 standards. - tf 12 4 Md 24 4F At its more than 22 plants across the country, ADS main- tains a comprehensive quality control program that ADS r� �� Pipe Stiffness extends through every stage of production to ensure that AAri r?n rn x Rae 5tei3noss PMdou d3snr»e ca :r�u,a{,s MtAciu Mna^ its polyethylene products meet applicable A Ttvt and .. w Af$wJd'. W 5 standards, S MOO S 9t1""h N 40 .. Today, Advanced l iam age ysterns is America's leading 24 #.�:ne N 34 manufacturer of quality corrugated d polyethylene pipe. Engineers and contractors in ever increasing numbers are choosing ADS pipe for use in agriculture, graining and public works projects —the toughest applications, With the introduction of new ADS N-1 2, that same level of per- formance, durability and quality is now available for storm sever and other applications in which hydraulic � is as critical as durability. t M F F r,.'Xil ...al �"!' unt C ts Backing top qualfty Proo _ with top quality service Advanced Drainage Systems manufactures the highest ghest quality polyethylene pipe products, plus a corriplet ; line of fittings and coupings that f simplify installations for every the most complex projectwr�w�ny In addition, ADS backs its products with service network designed to meet customer4,�. needs. The AIDS network includes a nationwide safes force, 10 regional sales offices, d large t field engineer group and dealers and distribu- tors nationwide. Over the years, ADS has built a tradition of customer satisfaction by providing specialized services to meet the nerds of American agricul4 lure, road building, ,Wining and construction. ADS commitment to service includes providing fast, reliable delivery. ADS operates a large � r fleet of trucks that are driven by ADS employees who are dedicated to delivering products can time, every time, k� r..� Through its manufacturing, sales and distribu- tion network —the most extensive in the ADS Nationwide Sales and Manufacturing Network industry --ACAS is never out of reach, Mad :fa 20S-674-{dJ03' S17-725°789J Maidta. M-674-0064" #+jot➢ .zw taY`Ir.'daJ .Y'adJe's COLORADO704-527-0137, Caw i F<, r .➢ F.id ' Uhlw[�; 1atJ3�Y#�3 7'3w# ;.. FLORIDA t t4rsrvu=esaGa##9-9 ,S.SLJ ,.,j„ ,: LaC+t.Yarrd 673•665-866E1 � � „- �cs kh3fJi7f dul7G is �J#t`w'a7k"76°15 C iactrua� tr7Y-#4.�w' �##1#d t Vdr htA^d4u .Sa t.. WLL4NGbta tl`I t ,a.udE i 19-11TT41,11,111 tuiOiihiu11t3 217-7i;2•31 tt#" ...: - dl 1-taiaa{# aid- ^I;9-:r ti < PfNNSYLVAU4A. re s t IOWA pa r 'IY 1140?06 r o rye ,. ", #awwuC.aiy JiJ 338-3uk#iJ' r rLavNL r: i,recrou#t s&;w_74YJ_57L t ENTUCKY .��'LPw^ewrra�iwraF 602-733-+324 tLs#Cwi 4"YFIA .+..�; Vl,ruail#u mkt 1i7;3E3r..I#Ca VW!A`aniuGTOe MASSACHUSETTS Luok,w 4 r h 5 Custom traliars realurind ADS e unique romote c nlrol unloading system make on-5#!e dulivei y oasy arad sates.than conventional memods Engineers and contractors across the nation rely on Advanced Drainage Systems for the combination of products and service that had rnade ADS America's leading producer of corrugated polyethylene pipe. AI)VANCFD DRAINAGF SYSTEMS, INC corporate OfficoWOO Riverside Drive, Columbus, Ohio 43 , 11(61 ) 457' Q t r#pfaa r3pa uuriL±ia#n#aa7uSy.dwar#w,irxr.1004:A1WW4d*ro6V1,e44 �'retli+�ar�n6Y,E:�Sc. iw�i'�r#ir6•att«##��....Val 'wTn�# r�sisuS.#rag a�aaCii�#ar+acl,a�:a,d� iwd.#wwwric,rcaluacharPxar�.�S#itLra,. " M 7 ° x •a CATCH BASIN SI '.35.a lTdIl bi with Knockout Panel ..,. ` . edimensions) (inside m i 2' x 2' x 2' High Catctk Basin 1465,# 2' x 2' x 3' High Catch Basin 2016# + ` a 2' x 3' x 2' High Catch Basin 1680# 2t x 3' x 3' High Catch Basin 2393# " 2' x 3' x 4' High Catch Masan 331 # 31 x Y x 3' High Catch Basin 3138ae 3' x 3' x ' High Catch Basin 4058# 3' x 4' x 4' : igh Cards Basin 4 89 4' x 5' x 5V2' 1~ jgh Catch Basin 6000,Y ABOVE CATCH BASINS MEET H-20 HIGHWAY LOADS. CATCH BASIN EXTENSION RISERS sr , .n� a 2' x 2' Catch BgasirM Ext. Riser FH 926 2' x 2' Catch Basin Ext, Riser 2'6" H 1203 it 2' x 2' Catch Susan Ext, Riser 3 6" H 1 72 2' x 3' Catch Basin Ext, Riser 11H 1 I10 1 x ' Catch Basin Ext. Riser 3+6rrB t 200# 2' x 3' Catch Basin Ext. Riser 4'6"H 2994 3' x 3' Catch Basin Ext. Riser I'H 131:18# 3' x 3' Ccch Basin Ext. miser 3 6" H 2413# 3' x 3' Catch Basin Ext. Riser 4'6" H 3453` 3' x 4' Catch Basin Ext. Kiser FH 130Y 3' x 4' Catch Basin Ext. Riser'4'6"H 3747# 4' x 5' Catch Basin Ext. Riser VH 21 M ALL OVERLAPPING G -BAR 4' x 5° Catch Basin Ext, Riser 6'H S6SO# TO BE HELD IN POSITION WITH TIES (TYPICAL) m v a- FLAT TOP yJ w/MANHOLIE S " is & Non -Traffic) 3 x 3' 3r x f 4°x4 4'x ' ° xr 4' x 1 "xS2" 5 fis ' x 6' FLAT TOP WITH GRATE CAS�r-IN fig read 3'x3` -' x t -. . 4 x5. �r 21' x 52" '°.4•. t x 6' m • r 6€d .r . + ` FLORIDA with OTHER SIZES AVAILABLE UPON REQUEST 1„ PS PLUS"' PROCESS PUMPS ITTA-C PUMP Cla 6.2.1 Page 203 Corrosives For Pulpy Solids and Engineeering Data A ww 01 1 Il C,A4jW,AU01 B-Frame Pumps July 1993 Nuw B-Frame Frame Size PU casi2� 11 .6 NPT Drain Tap �00- Sucj= Gauge Tap .50-1 4 NPT _ 14 NPT Discharge Gauge Tap .56 81 10 � 6-0- Minimum Wall Th�., .72 '78 '88 �01_17_if 17 47.50 r A '50 5 -------- - 62 (16),75-10 Iitt1 fi 00-8 5,06 5.06 5,06 5-06 _777 )06 5.06 3,50 150 3.50 50 1t;0 3,5u 150 Depth (0.) 75 75 '75 .75 35 .76 75 ' Seat Cage Width (In,) PackingHirigs No,ad �_Iz(1111)_(5).50SQ .75 -051,50 (5),60SO (5),50so (5),50S(SY50SQ (5)FOSS l5)50_SQ (5)50SQ Snaft SjeoVo Or D_ (Packing) 4000 4.000 4 000 4,000 4000 7 4000 -1000 .1 000 4.000- SIJ,aft Sleeve O.D(MI,,h, Sat) 3,750 3.750 3350 3,750 3,750 , 3,750 50-14 NPT Flush Connections in ric. ­771.1 _5 -6-2 25 6,25 Bore 5­7 6.25 6-25 &25 625 6,25 6 000th 3.50 3,50 3.50 3.50 3.500 3,50 3,50 1tA) 3,50 Shaft Sleeve 0,D. (Mecu. Seal) 3.750 3,750 1750 3,750 3,750 3,750 3,750 r 3,750 3,750 ofid Shaft D.C. (MOCh, Sea 1 1) 150 3,50 350 3,60 3.50 3.50 _160 _.3_50 3,50 A -Tap for Stuff Box Vent .50-14 NPT Flush Tap for Mach. Seal - In, Gland .50-14 NPT Quench Tap for Mach. Seal - in. Glandvx 25-1 8 NPT Ta2ered Seat Chamber 'Oversize) Bore Bore 6,25 6,25 6,25 6,25-- 6,25 625 6,25 6,25 (:Us:,a7ble) 8- 3,88 188 3,88 1818 3,86 3L88 3 86 3J38 FDepth 0 E) 'haft Sleeve O-DC (Mach, Seal) ,V, 3750 3750 1750 3,750 3,750 3750 3.750 11160 Sofi�d Shaft O.D. (NvIeCh, Seal) 1600 3.500 3,500 3.500 3,500 3.500 3,500 3,50 A -Tap for Stuff Box Verit .50-14 NPT Flush Tap for Mach. Seal - in, Gland N PT 5-18 NPT Quench T ap ..50-142 6 6 6 6 6 3-6 NoVanes Area (Sq. Im) 50A 64,9 60,5 75�8 97.3 494 57,1 88.7 110,9 _211alt IAlet Veloolty.L100 GPM (E.1,/Sec .63 .49 -- :53 42 .33 ;65 5 30 - '29 Maximurn Ore. (In.) ­­-5 �5 1-- 196-- ig,o Me 3, 20 23,0 23,u 2:� Nfinimom Did(in.) 12,0 12O 14L0 14,5 14,5 1 170 17.0 170-- 11.5 ,Maximum Sphere Size J,lq 1 56 81 1.38 1 .91 75 64 1.00 1.68 e- Axial Clearance to Fr, Side Plat 020 .020 20 �020 0 (020 20 �20 - Shaft under Sleeve Norn, Dia. (In.) 31 L25 3.1 �5 3, 1:0:5 3,1251 - 3,125 - 1,125 3.125- (In5 6=Z2 j2,5 2 2,625 _At_222pImn_D At Impellef ThO. Dia. �_panBrg to Brg 10.21 2 10 2,500-6 1 11 UN 2A - ). � 10.21 2 ' 10,21 Dia, Between Bear :21 4�250 L4250 1�4,250 �O2 4 �50�s.._H10 4250 4,2504.250 1.25q B12,.No, - Pump End NUP 219 EC LLrg� LNo-L oup�inq Snd 7319 BEQB For Pressure Ratings, see CP 6.2.1. Page 2U1. PS PLUS' PFJOCESS PUNW5 f:or pulpy Solids and Corrosives C P 6.2.1 III A-C PUMP Parts and Materials p11ga 212 AWItl 01 1 packed Stuffing Box it LubriCaWd iu�y, 1993 Nuw 52-460-771 Reference Ovvg y If b-01 3 Wry-, I Y -q() i Lify Y// 510 &111 OPT I GN#,L 4 - 010 4 t 77,4 ks 0-9 2 1 4 5-c— 4 5-517-414, 904-4 -0 (QTY z 6-406-0 tQTY 4ajy-21 toTYZ21 jQTY�21 2-910-0 oil T ONAL (OTY-21 (OTY 2 21 J1 oe'r I ONAL 9 17 -, 0 6-014-0 1 OTY-21 6-0 joTY121 2-904-0 PS PLUS" PROCESS PUMPS .i 213 For Pwlp + ll art orrosivIITTPa. Parts sand Materials A U17s1 ul t'rT" Guru+.+tawrt' Packing Stutf Box - Oil Lubricated jwy, 1%93 4W Notes: SN 5" asuplatus are supplied with grout holes in appropriate locations,,locations,,NumberNumber of gales vary by sire base. . {souping guards designed to comply with ANSI B 1 ,1 standards are included with baseplats; pp yy� t �p DODGE PARAFLEX COUPLING(Type IP r, The Dodge Paraflex Coupling consists of an elastomeric spacer element that can be removed without disturbing the pump r motor. The P coupling uses taper lock bushings for ease of mounting on their respective shuts. This DODGE PRALEX COUPLING coupling arrangement requires no lubrication. FALK STEELFLEX (T Series) a . The Falb Steelflex coupling has a tapered grid, which[ floats within the hub teeth, and relies on the resilience of the steel grid for flexibility, standard hubs;; to size 1090, are clearance fit with a set screwy over the keyway, grease FAt i STEELFLEX UPI_ll lubricated. Clo 6.2.1 PS PLUS'PROCESS PUMPS Page 302 ITTAFor Pulpy Solids and orrosiv s ; Dimensions -- Model15 ` July, 1993 Base, Coupling and Motor New STANDARD FABRICATED STEEL BASEPLATE' CP_ . Y _ SUC TI ON HD FOR FCil4 Hh4 � ........ Ft __ _. HF, � _ 2.! DIMENSIONS IN INCHES PUMP DIMENSIONS DETERMINED BY PUMP PUMPPUMP11 12 Y HD# 1119 HT SIZE FRAME _ 60x15 A 31,56 12,06 27,00 ,11,25 10,00 15 00 7,75 1635 4,12 B tJt1� 515 � t1 4x15 A 37.56 12.6E 2T.75 12,t36 1[1.5 15 75 r.i5 1Ea 75 4.12 0,00._. 5�25w. axFax1ti A 3735 13,00 30.75 12.88 11,25 17.75 8.119 17.75 412 0,00 5.25 6x4x18 A 38.12 13,25 1 31.1113 ;12,86 11.88 17.75 8,59 18.80 4,12 Oi 00 5,25 6x4x 9 A 18,25 14.50 32.25 13.8E 12.25 17.75 mo 1125 412 0.00 5 S ti 605,5 9 41,25 14.50 33.56 14A2 11.88 1U0 R.25 19,36 4 12 t1.06 1.25 6 42,00 16.00 37.75 15.88 12.15 21.75 9. 0 2U8 4.12 5100 721a . 15.75 13w5 m19y6 6�50 2238 5.62 l7µ00 72,5_. 1Qxfixl91842.53-- 1,517 1ba�1 35.b9 18x11x1 2 lltiw,. 1U5 41,00 ;1 .12 14.38 23,75 �9,00 23.62 5a62 13�.99 ?:. . 3'x1Etxlg2 18�5t3 43.50 i9.38 15.38 25.pt1 10.12 24.fi .t32 9.611 r,25t1x4x23 1.5t1 16.75 38,25 16.38 '14,62 1, 9 8.59 23.12 .62 O®00 7�25 2.25 16.75 38.81 16.7 14,75 22,06 9,25 23,12 5,62 8,11E 7,25 5 1t3. 6 43.31 18,75 16,25 24A1 9 5 24.88 5 62 0 QO 7.25 _ r _ 1 x1Gx23 2i-8 5t1 '4f.88 2fl.75 1�, 5 £. 8 9.5t1 26.8E 5.62 Q:Qa } 7.7i 14x12x1SO 25 201 !iO 48.25 21.50 16.J8 227 75 11.0 29. 5 7.75 0.00 16,9i1 16xt4x222.38 +24.96 58.811 25�25 `181 58 34.Q6 13.b6 32.76 ,75 9:66 12,25 14x12x231t.75 21.75 58,25 22.62 18.00 8,75 11,5t1 9.5ii 7.7 6 t5i110:0014x14x239,62 19,50 51.613 21.611 "17,68 32.6t1 16.50 28.25 7.75 0.00 12.25 1tx18x5.75 26.fit1 62.5 3Q.itQ 21.5t3 36.5E1 15,5 34.75 7.75 2.75 1.25 NOTE 1 ITT A-C PU<a1P contract ends at Suction and Discharge otherwise spacihade R.F. flanges will m aie wan H,F, of F F. Pip ranges, No nuts, bolts, or gaskets furnished Flange& NOTE : Customer to insran shims one dowels, wham atigntng ,unit, NOTE 6: Rotation as ckicKmse viewing dove +and., Preliminary ,aligning should os, arena pnor to grouting found rn place and NOTE 7: Do not allow obstructions to hamper raxr ovoi of rotating rnisore connecting pilling. Aiwgnr7aent si ouid be rachecked after unit is elenattt. assembled and ptprng installed, See Caution notes. iUC1TE-b: "HT" dinaennuti is the nc;rp'snat Cit3a€tartca datrmi:aasarn ih( rLntaval NOTE Both Buchan and Discharge tapes a fuss bin supported i:ndaa of rotation elethent. "'HT" dfrou is°son can weary plus of tR9u#its a duu 10 pendently near the pprnp to avoid placing strain on this pump casing. rassamote tolerance of both purnp and rnaxtor feria tf)�:a twa:.practtt+e NOTE 4' Where expansion or slip type Meares ane used, an anchor must rnowntang posiion on the basspiaW be lnstalfed between the joint and the pump to take the thrust at the NOTE 91 Easephpats will not leis drilled or topped tear anvor mounting exp nilhonlatnt= unless driver is factory mounted t1nits with wear coatAngs should be NOTE M Section and Oischarga Flanges are ANSI Claisfif 125 F,F, for iieid rrioomad motors so proper positioning c;una ba caemovnJ With the cast iron; ANSI Gass 160 R,F, for stainless stead casings, artless press fit couplings; PS PLUS" PROCESS PUMPS Cla 6.2-1 For Pulpy Solids and Corrosives ITTA-C Pump ilayu 303 Dirrientsions — Model 150 A und W 11-1 (.,wr)0(.wuft Base, Coupling and Motor jwly 19tj:l N.w STANDARD FABRICATED STEEL BASEPLATE 0 1 SCHARGE ---\ (L' PIPE TAPS P2 P I Suction Gaugo I NP V Dischafgo, Gauilu U""' hil I I Dfaal icaswly) 1 0" NPI (opii,m,0 Shift Box NPI X Seal Chamber lil!" NPT 4 G�andl Frwsh outa)(J) ri P ' ra 0 215 Dlix�. CAUTION: When rhotOr is insirawo on nw basemate o i�, iti, spectat 1.E Preco� autions ShoGld be taken to insure good a��gninit HOL, 1) CAUTION, Baseplate sethno (batofel PtPlhq), 9'0ohf1q l�uocuchjie,�; rand HN PLACE Jirjai alignment must De in aecoidanCa wtth iTI ;i-C PUMP recommended procedures outritleii in the PS Plot: l sr-istrucnon manual. r HO For motor frames above NEMA 449, motor ciravia"Os are loquirad HO tor certilwd purnp installation Crowing$, E — HE u Non-NEMA inutor trarnes shown are, $0t S-r-Oz. Enofgy TEEG HA Motors. 0ase length dimensions, -HB` and TO- tor 1 t',09US ;area larger motors are approximate only: exact Olnlons�Go- vvtU JcPOrld upon individual motor Length "C", DIMENSIONS IN INCHES 4) Glared for Standard Mechanical Seats, PUMP DIMENSIONS DETERMINED BY MOTOR PUMP PUMP MOTOR HA H8 HE HN HF, HF, MOTOR Wilt HA HB HE HN HF, HF, SIZE FRAME FRAME FRAME 6X3X15 A 215T-326T 22.50 79.0 U5 6 36-75 364T-36ST 25.00 9LO 9.50 6 42.75 364F-405T 26.00 91,0 9�60 6 4 2.1 b 254T-326T 22�50 7U 8,25 6 3635 254T-326T 22.50 79,O 815 6 36,75 3641-44ST 26.00 91.0 9.50 6 4 23s —5 444T-445T 26.00 97.0 9�50 6 46.76 16TX 4 X 19 A 284T-405T 25�00 85�O )6 00 —8-�—� 0— �75 BX4XI9 A 444T 49T 5.i1tT 97.0 9,50 6 46,75 28�00 1010 11,00 6 4 9.f5 0 19AT, AAKT -ag, fin Gill it rm I r"171,75" 4-4 4 T-446T M 110 8 404T-449T 8 444T-449T —c 444T-445T c 444T-445T c 445T-449T c 445T-449T 446f-4 T NOT CC Limp M # PUMP DATA 0 MOORR AIrA+ T Mi ILICTION, INSTALLATION OR APPLICATION PURPOS MM Im mm E�'� 7 Vt�k4�, sizo L,,:w4ww T- Pape 302 and 303 avai$atiro au 52-260-647 from lUctorY, PS PLUS ' PROCESS PUMPS P 6.2 For Pulpy Solids and Corrosives Page45 m: Performance Curves A �ratl3 l I7i° �rfsur al! n ITTA—C 1185 RPM Juay tJ.4 New TOTAL HEAD cufavL A 7 9 uaas 10xUX19 P PW s as 1 �a a[ as as annaa, r� a. a�� � , .ir l t a ? � _ . � , . P-4116 VAN e _ .. .. M^XDIA 19" ,, t .5" MAX -a n� •4 t8v¢ i� sk"4.L� vtla 7L 475 tgTA�-,"a g4ei4h' p ISO4T� � b Y'; w i 511F, 40 4 e-N� :: .rt..i r . w ¢ 6 30- 1004E ." 75 Tr, yt r ds o- q 4H, 10 50 r fr 4 +' a .' Y "i'� '"9. .. .. , ... —" 5. i C� t 'P a e °e N R� - 25,—� LL� a t .r..!.ataat a a i.. '� 24r f; y([ ..i.r 15 tt s x IT 94r ��;6t S r r 1 8HP a r' 10 " ��'® i ^ t `E P ,.r, .r r 1717 IITTI TT A,,L,,-,,'c PumP S Plus" The heavy duty process pump. 5 q 77 k� � r »'tk' ti i «t moo" E��'^*.�Am �� � �` �� •{ ! � �a'�" q+ i� j' e § §C T { g( ,n p� is w p. s . .., , . '.,. . , c s Y. y e g TM dui ' d S Plus ... the heavy duty process pump designed to handle all of yourtough pros puritping applications. • Speeds to 1785RPM • Heads to 420 feet (60 Hz), 130 in (50 Hz • CaPacities to 28,000 GPM (0 tl • Handles solids, pulpy suspensions, viscous and uuuslu li+uls • Advanced Metallurgy -¢ 2205 duplex stainless steel* provides superior corrosion and abrasion resistance when compared to 300 series stainless steels and PS lusi—Theheavy duty processwith features that provide maximumT , `r ���P L€lt�s SrE. a € W Pa LLOUT DESIGN ..,..,.. ».^ - ,., .�_..�..�..r...._,...,,....,�....._. ft st •� CENTERLINE DISCHARGE €" a ea .V3r as ue tSi ,'' E° ro s rg' crr rE P^s eL� r."rrure ra € x OPEtl+tId41.�'EI,.LEffii"RESi�,�+i OVERSIZED SHAFT ww ds at " M� t, ,f3 + €y,a. r ue qiu 5 y;# s` hat" Back w'u Me 5 al; x�a rya >pAt6 �k � e w alcmd s sha , Wed . Sae- n A€Ire= wrWe de.Oas.hg stuMfigtsm G^=As.+rR=-€ result, arimg life, :�. SIZED BEARINGS � �r bAidr" CHOICE Of SHAFT SEALING €Y a n ckirl' n rcrrm ! s s atax CXW 4q n Ax Pack"% nre t tn".' P t"hani er far supe:Pr me':cd a". iWsee 9 andUncawir a ." we,-' 6'€ tuber to'Twn dardr,4 &hut '. OIL MIST LUBRICATION r LL I E¢qursea, Dyramr SeW ehm'- € 4 id Er t3 " `„ `,' " �'+"'€5 '' " r- ro�, gA e "';W esq- ash Rehr :E r,te pu"'s .. ., ca seer< It sett a €e t'dgai ftS.C'E^S € ;A e^ use Pab"'C„ von it a-'a*b.; OIL LEM SIGHT GLASSES a � ek r ' � AADJUSTABLE FRONT WEAR r e€ y rro .an aPOSY PLATE r UCTILE IRON FRAMEADAPITR ,en A € , ',.rg ro a� _ a Choose the shaft sealing arrangement tt PS Plus offers a vide choice of shaft sealing options to meet the specific', requirements of your process application. From a conventional stuffing box for packing or mechanical seals to the M eC pump exclusive Equisealt Dynamic Seal (see told- ouh--there's a shaft sealing arrangement that's perfect for your pumping jobv y q a h r Conventional Stuffing Box _x u with packing. The packed v� stuffing box is arranged to l control seat water flow while lubricating and Conventional Stuffing Box coating the packing, The _: .�: �d Cover with mechanical arrangement includes a f seals. A wide range of sin- b hard coated shaft sleeve, l;' gle (inside and outside)or XH-00 (approximatelyr0 t" double seats may be i BHN) and a Mass -filled selected, including split t Teflon , seal cage, scaling arrangements, sf- r ` Oversized Taper -Bore Seat r Chamber, Provides self - Oversized Cylindrical .- venting of seat cavity and Sell Chamber. Providesallows for full drainage of ...n ,. increased flushing and 'i' product frtarra chamber I cooling of shaft sealing M when system is shut down E arr-angement for maximum I " ` ? or flu herd. Also increases unit uptd. Choose from d flushing and cooling of the single, double or cartridge shaft sealing arrangement' sear, for increased unit uprise. _d quiseai.111 Dynamic Seat __.. (single stage), Eliminatesl tk many sealing problems. Sealing is accomplished by � centrifugal forces eliminat- ing the creed for packing or w face type mechanical seals. Reduces operating and main a' tenance costs, assures the gaaiseai� yrraic Seal t ultimate in system update. a stage). Features all For most applications, no a: of the single stage benefits w. .. t outside utilities are required; wrr _ [ - and provides effective no flushing to source" !l _ shaft.. sealing at higher dispose of, or dilute your suction head conditions, process liquid. 5 The front wearplate of the PS {plus can be adjusted exter""HY using three adjusting studs, The faith operating efficieRt6es Of tlW! PS PlLt� easily and urckly maintained by using these tads to wRdl�ast tlie �aporzitN w to clearance be veen h wear plate and the impeller, By Ii��r� 'Rn tl� wear plate toward the irnpeller to adjust the operating clearances, the shaft newer changes position within the assembly. ihR� paotr.ct the post- t ,.s tioning of the precision mechanical seals in the seal cavity and bearings _ within the frame assembly. i An oversized shaft minimizes shaft deflection and heaps extend secRi s 14 _l � life. The P Plus shaft;deflectlora factor L31G1, is or e or ttaa lowest in tyre industry, Also available is an optional solid shaft loevelessi for use w ith cartridge type and sleeve mounted mechanical seals, . Duplex thrust beatings and crowned roller radial bearing provide heavy r load capacity. The bearings offer extended life (sized toexceed ,Cl l k,hrs. [approximately 11� years] L 0 l fej„ Pump PAC* thsusC bearings s as as well as, bearing guards or magnetic bearing protectors rRie a<a Ru got a ' options, loternal oil mist lubrication provides ideal lubrication and oralrn of the ' 1 _ l bearia tf�is aids in achievingoptimum t-�� bearing life. Options pro t } al vmrie for'reasa or external auxiliary oil mist lrbricatior. Pump P trrrust k�€aanngs not iwaa�S�arak� inIz �`�� �i� 9 � � fii ��� ae �t�. xi u 4 A casing flow spotter to 12 inch discharge sizes and largei, bolEinces i � _'� hydraulic farces and controls discharge fin through the curvature of con terlRdischarge nac . This prevents flow disturbances and o osRoRi whit ' talc Performance curve. maintaining high efficiency over a wide range of Performance range curves-60 Hz The perrormance ranges shown were taken from actual tests of standard production purnp units and reflect an average performance for aid rneLailurgies, Plus"PS ITT A-c Pump 1785 RPM _ 4c7 xa Pie Pump 300 f ,N 1 t4r3x1:� 2 6x4K15 0 4 MX15.5 � r,.. 5 1ox8x15. 8 Fsk4R19 r#u 7 8x4x18: 8 1px8x1 tra 31 f .C1U 3DO .tiq�7: 6a'x9 BOG l{! G} . 2t7flft Siktl(3. 404 fvaiiiCJ [4ra€i§) FLOW (US GPMi r�': t6i3 �Ksa! .00 +40E fi NJ 800 10DO 1400 9t?S10 FLOW gaaUBIC METERS PEA HOUR) PS Pluso ITT A-c Pump 1185 RPM J€t -300 an w Range Purr ir' 4Na 1. 6x3x15 s 2 6x4x18 3 r3x6x15 J0 _ ICK1 4 k0 it 82 � � ,.. .. _. 5 1r?,x8xl55,5.: r 4.1 gp Ix... _.� .._ : ...._. F o r pp 9 10x8x18 w C ...,!w t 11 14x12x19 - 12 18xf4x22. W - r 13 8x4x23 g, I is 12xax28 I 16 12 14x28 17 141243 s- 'G 5 188 14x14x23 t,cQ :N"'D 3DO 400 60n ION 2000 40OG 6M 10" 220000 18L 14x14x23L ,.. FLOW.rU.R. GPM@... 19S 18x18x238 19M 18x18x28M `,aS... 100 2na .1no 40... coo 011D10!M 2000 4(*Q 6000,.. j�.d,.. 1f%xi?�x28[. FLOW JCWAJC MISTERS PER HOUR) 7 G3 un minm Cl- cr- vz-� co uA t �^- S8 e --5 rh r7 t*+ to t63 t4 00 al 0 i„{ ,�# �A cE %0 ref T�a .4 r CL pr CL I CL ._._. _ i � + q 6 w EH a L l t a It z j t 4 � w � u k _ l + a a ti e.= T i 9 f3F.iprtlle 7 I ,. VV PS Plus dimensions— inches Dtixrsr Wons shown AM not for aansbucctWn puttpnsis. CASING AND ._ - C FRAME FOOT DISCHARGE MOUNTING HOLES Y p, c I C i E tt4r g tr- I, OIAM ROLE SizeP'Fop P El E F K 0 1 SHAFT�DIM'jv Y F13 # wx3x15 5 3A 37,fi2 12r00 7,50 7,50 4a,38 17,88 1,00 27,00 1,1.25 2,12 .25x O4;75 7,75 15,00` k8.p0 1,398r4x15 6 4 A 37.50 12.00 7,50 750 438 17.88 1,00 2775 1100 2,12 .25x, O4,75 7,75 15,75 irr 00 ' i.ri88x6x15 8 6 A 37,75 13,00 7.50 750 4,38 17,88 1,00 30,75 12,88 2.1,2 .2ax.5Ox,4.7$ 8,00 17.75 18,00 1.88 38 1tx4x19 64 A 38,12 13,25 9.25 925 4,38 17,75 1,00 3L00 12,88 2.12 -25x,50xlS 4.75 8,50 17.75 21,50 1.88 138 8x4x19 8 4 A 3825 14.50 9.25 9.25 4.38 17,88 1,00 32.15 13.88 2.12 .25Y.50-6.5 4,75 8,50 17 75 21,50 1,88 138 8x6x15.5 8 to 5 41.25 14.50 9.50 9.50 5,00 1138 1,12 33,50 14,12 2.62 31x 62x4.0 5,75 8,25 1900 2250 I 2,12 150 ; 0x8x15.5 10 8 9 42,09 WkC1 9.5€M 9,50 5,00 19.38 1,12 ' 37,75 1. 88 2,62 .31x,62x4 0 5,75 9.00 21.75 22,50 2 12 150 1 10x6,19 10 6 9 41,50 16.60 9 50 9,50 &00 19 38 1„12 35,69 15,75 2.62 .31X,62x4,0 5,75 8.50 19.69 22,510 212 1,50 w 10AX19 1p 8 8 42,00 17,25 11,50 11,50 5.00 1938 1,12 41.00 17.52 2,62 .31x.62x4,0 575 9.015 2175 26.50 2.83 1:50 12x1Qx19 12 10 6 43,12 1&50 11.50 11,50 5.00 19.39 112 '' 43,50 1938 2,62 .31w.8 x4.0 5,75 10,12 25.00 26.54 2,88 1,50 8x4x23 8 4 3 41..50 16,75 "'50 11 50 5,00 19.38 1.12 38,25 16,38 2,62 ,31x.62xk() 5,75 8.50 21.50 26,50 2.8d 1,50 10x6x23 1.0 6 8 42.25 16,75 11,50 11,50 5,00 19,38 L12 ' 38,91 16,75 2,62 31x,62x4,0 575 9,25 22,06 26,50 2,88 L50 12KBA23 12 8 0 42 75 18,50 1125 1125 5.00 19.38 112 43.31 18,75 2.62 .31x.62x4.0 5,75 9,75 24,81 ' 30,(10 '3 88 1:.50 12a10x23 12 10 0 42,50 20,50 1125 13,25 5,00 19,38 1,12 ,46,88 20,75 2,6 .31x.62x4.0 5,75 9,59 2038 3000 3,94 160 1412x19 14 12 0 W25 20,50 12,50 1250 5.81 22,88 1,38 48.15 21,50 3,62 44x 88x5.0 7,00 11,00 27.75 29.00 3,F18 1,75 w 16x14x22 16 14 ; 0 52,38 2 4, 00 .11,50 1150 5,81 23,00 1,36 5800 25.25 3,62 .44x 85x5.0 7,p0 13.00 34,00 21,00 3.50 1,75 14x12x23 14 12 0 50 75 21.75 1550 15,50 5,81 2288 1,38 50.25 2162 3,62 .44x 88x5 0 7,00 11,50 28 75 35,00 5 1. .i +� 1.15 14x14x23 14 14- 0 41?.152 19,50 14,00 14 00 5,81 22,75 2 38 51,50 21,00 3,62 d4x 138x5,97 700 10,50 32,00 32 00 500 1,75 18a1Fx23 18 13 L, C 55,75 2f> Oi 11 50 17.R?Ct ;81 23 62" 1 39 02 50 3O,CBCS 3.62 4+1x,88x5 0 7;Ofi 15. r5 e33 50 2 5fu 7 00 1.,,T5 41 Cp—D1 CHAFri1E �CU �. x y.k� . .,i?CitP4 *, I 1.25 O D ROLE HN PLACES .k �. HD U i 1,001 �...,..A..w..... , ._ _u..a_.......�.,_.,..... µND..,...�,,,,.�,�,...........�,..,:.�.. ,.,._,.,.,._,�. -�`— PiIMP MMEN51t3N5 DETERMINED OYPUMP m DIMENSIONS DETERMINED UY M%t3"1TR PDtrwp P'utttp Motor motor Size Frome CP 0 0 P1 P2 x Y RD 41 HT Frame HA Tf F"r»fa NA "a 6x3a1.5 A 3,7 62 12.00 27.00 11.25 1000 15,00 7.75 16,75 4.12 5.25 215T-326T 22,50 79,0 3647-365T 25a 00 91::0 Wx15 A 37.50 12.00 27,75 12,00 1W0,50 15,75 7.75 16,75 4,12 515 254T3 6T 22.50 79.0 :364T-405,T 25 00 91:0 +'4x6x15 A 37.75 13,00 10,75 12,88 11,25 1735 9.00 17;75 412 5,25 254T326T 22,50 79.0 .5 4T 445T 2500 91,0 6x4a19 A 38,12 1125 31,00 12.88' 11,88 11,75 8,50 1800 4,12 5.25, 2 4P40 T 2500 85,0 444T4451 25,00 97,0 WAS A 32,25 14,50 32.25 13,88 12,25 17,75 6.50 1925 4.12 5,25 " 284T•405T 25-00 85.0 : 444T449T 25.00 97,0 &&15.5 B 4125 1450 3150 14,12 1188 11f.00 8.25 19,38 4,12 7,25 2847-4051 25 OO 91.0 444T•445T 28 00 1010 10x8x15.5 8 42 00 16,00 37,75 15.88 12,75 21,75 9.00 20,88 4,12 7,25 ; 3241-405T 25,00 910 444T507U5 2800 1010 1076x19 8 41,50 16,00 35,fa9 15,75 1,3, 0 19,69 8.50 2238 5.62 7,25 324T445T 3150 97.5 447T-F509US 3550 109.5 10;x8a19 0 42,00 17,25 41,00 17,12 14,38 23,75 9.00 23.62 5,62 7,25 ' 364T445T 31,50 97,6 ', 44IT•F 09U3 35,50 109 5 12NIOTI9 0 43 12 18,50 4350 19.38 15.38 25,00 10,12 24, A 5,62 7.25 404T 445T 31,5f3 97.5 447T-F509U5 35,50 109,5 8, W3 0 41,50 !16,75 38.25 16,38 1462 21,50 840 23.12 5,62 7,25 320445T 31,50 97,5 447T.449T 35,50 109.5 iO4:6,23 9 42,25 16,75 38,81 10 75 14,15 22.05 9,25 2312 5,62 7,25 364T-4457 31,50 97.5 447T-4495 3660 109.5 124x23 0 42.75 i8.50 43.31 18,75 16,25 24,81 9,75 24,88 562 7.25" 404T449T 31,50 1035 5050 •F'509U5 35,50 115.5 12x10x23 0 42.50 20.50 4688 20,75 17.25 26,38 9,50 26.88 5,62 7 25 444T•4491" 31,50 103.5 505US45tOWS 35. 50 115,5 14x12x19 f 5025 ,?0.50 48,25 2150 1638 27,75 IL00 29.5 7,75 10,00 444T445T 4000: 109.5 447Y-F509US 40L 04) 121.5 f8x14r22 t: ".1 + 24 00 A 00 25 25 18.50 34,00 1,300 32,75 7 75 12 25 444 4 sT 4Cl.t30 139 5 447TFSC117U221.5 14x12x23 0 50 75 21,75 50 25 22 62 18,00 28 75 11.50 30 50 7,75 10,00 445T449T 45,T 115 5 505Ur+5 F5014127"5 14a14x23- 0 4u,G2 19 50 61.50 2.100 IT00 200 10a0 28.25 7,75 1225 445T•449T 41 AX) 1ffi5.'a 505U F5)912718x18=23 t, S5 75 2d 00 62 r10 000 21 50 tin 511 15 7ra 34 15 1,75 12 25 445T,449T 45.0 iA5 5 1M&18°27: a Fos Motor fiaxnar4s Worm NEtMA 444, rr o(w Orawtntts am rrrrwifed for xsrtt"od pump lnstaltaitrrn dT"%, rm,. a1' �NL or tr nw,, shown am for Selmans Energy We ro 0= "woodimanwans tot Inatur ix,» s NEW 449 sere "PrO04mate Daryl ;.exact baA0 4ltm nsta»a VAN+400004 arnan Indb4doal t otat dfinerwrons, 9: Other T innovative pumps for your process applications � s now 731 Plust, ANSI 873.1 Chemical Pumps ITT is Pumps 731 Plus line handles corrosive and abrasNe, fiuids in the Process industries, r{ Features include patentud rr icro a"i l exteInal impeker clearance adjustment, standardized ANSI B73.1 dimensions, and sewers * duty bearing frames. Available in cast or ductile iron and most castrable alloys. Sizes to 10" (25.4 cm), Captacibes to 4 0 PM (1022 cu, Writ), .,„ Heads to 800 Feet ( 44m). ... ux Far dditiorial information rearrest Bull do #52C11740. 734 Plus!` ANSI B73.4 Mag Chive Prances Pumps The most advanced magnetically driven pump in the world specifically N designed for optirnurra performance in applications involving hazardous liq- uids, The 734 Plus magnetically driven process pumps feature short term dry run bearings, ceramic ': , more efficient) or H astelloy d containment f . .„ shells. Standard secondary containment and dual lubricatiorr(cooling paths Increase safety and reliability, Available in ductile iron/stainless, fitted and ._, most castable alloys. Sizes to 15. crrt(; Capacities to 1500 GPM (340 :r :w cu, ni ), Heads to 440 Feet (1 4m), T rrmeraturds to 550," ( ). For additional iilfon-nation request Bulletin i 52C11 763, .lad I` Trash Ho 11" Solids Handling Self Priming Pumps ITT A-C Pumps Trash Hog 11 offers outstanding solids handling ciapallity . j.. and better pump performance for a broad range of paper„ industrial and ak raining applications. 'These rugged, self -priming pumps have been designed to insure rnaxirnaxra uptimo and ease of inaintenanco, Available in cast iron„ sttainles -fitted and Galkswinless models. &zus to 2" ( ,5 rin), Capacities to 6,000 GPM (. 75 cu, raar'lar ), Meads to 200 feet (60m).. Foradditionalinformation request Bulletin #52 11765. A-C Pump In the USA In Canada International ITT A-C Pump ITT A-C Pump Canada ITT Fluid "transfer International 1150 `ibrnessee Avenue 155 Dawson Road 445 Godwin Avenue Cincinnati, Ohio 45229 USA t5aaaaph„ Onta o NI H I A4 Canada Wiiand Park, New Jersey 07432 USA Tti. 51 -a -250'1 weal: 519•824-7750 `tall 201444-60 3o Fax: 513.4,8 a .?569 Fax: 19-82 -9543 Fax: 201 444-0124 vision Protect Your Pumps COPYRIGHT t�saa 5-jC117/9/04 fat if)00co00 co tea' ra c.JI c -N 4w C3 CFI0 (P 0 0 0 0000 �. r to co -1co ca (7,) f'j� csa j 1% cn ? ? c a c3a cis rya 0) m rNa NJ tea cv -1 (�s�„ICTaaF.ca,�� k FBI C Cxlca %i a P CO CO [ -71 00 -j —,i C79 cFI Cu? Cx? F F9 ID 0— csa to co --j � r c C 7i ha cwa 4$a (0 ) hJ (D I (A) 00 -'1 = m cn ti 366 0 0 C) 010 0 o oP -4G tL?°! Cda ? ,w J�; 0 ? i3s la r s r fJI GJi M1?2t .C7 to cI5 CFra}i � F�C)4 c[aF PPP (ti ta7 f t tI7 Cct G" F OD 00 co ODI � tad J. $a Ja e da pa E(p toll I Yo. -�J' N)� �, ,KK I4 e Page 1 f°£�&r?Caf�`3,a R,w SW a+e=?g k `, �v:$ }"55N4uP"RVA+¢fi' MBpm¢¢•,„. xae egpkm <<� r ". uP4 exclusively... finally, an inverter designed for the Fan and Pump markets! for fan and purrap whan YDu czln; specify a unit ciesigr,spciiicLllyvvith your a SAFTRO,NICS has responded to your requests for a variable torque product. The FP5 is the result of those requests. We have thoroughly evaluated our general purpose products and kept tartly those features you need. We've eliminated the costly, yet unnecessary � hardware that normally cones bundled with the general purpose inverters, Instead; we have added those features you really needs 1 Innovative Energy Saving Function Integral PICA Loop Harmonic Countermeasures 1 -pulse InputDC Link Choke User Friendly Operator Interface It you combine our pre-engineered bypass package„ the FPC5000, with the FP5 inverter, you can be assured of a simple turnkey installation... every timel Many customers choose to upgrade to prdnaiura DAMPERefficiency motors to rninirni e their energy oasts. CONTROL These motors can save several efficiency points when compared to standard motors. unfortunately, this savings is achieved by employing premium materials in the motor- at a significant cost adder! The FPS inverter includes an innovative new control algorithm that can yield, r much greater enemy savings. Our data shows rr savings of 17% compared to standard a tact inverters. TL STANDARD a t " t, v air r d This reduotron in your operating costs b V LWc-, is achieved by aregal-three tuning of the FPS inverter output. The inverter continuously optimizes the motor operation, even with load variationslong after the start-up i, _ Technology completed, Remember, these savings care be l Typical Energy Savings l achieved wish your Lj" motorl Customers are demanding sirnple,r keypad interfaces. What food does it do to have all of the sophisticated features in the world it nobody can use v them Our approach to this request has been the quick start keypad. You navigate among this most b cornmonly used parameters and monitor functions t g simply by depressing the Display (DSP ,)ley. % t c ► k a k s l This "'cane touch" approach ch allows you to access Z the following: PROM L*4fLA4 c KMATOK . Frequency command x e y � victual output frequency s Output current . Output power + . ccel time Decel time t pattern Motor rated current PID enable 3R. j e °+fir . Energy saving enable °1 t q " Please contact your local SAFTRONICS representative for more information on the following tunctions: Speed search (to start into a spinning motor). w 0-1 t Vdc or 4- 0 mA inputs td L recognized motor thermal overload, Programmable mable 1/0 Thermistor based heatsink temperature detection. . 5 programmable contact inputs to allow an overheat alarm before a fault trip. - 2 programmable digital outputs second control power ride-thru. d 1 programmable analog output Built-in RS-232 Modbus-Im communications port«On-delay/ off -delay tinier function. RS-422,1485 with addition of optional I-K2!P card. ertorr ue detection.' n. ' Enhanced fault diagnostics now also include: v Elapsed time meter (hours). • input phase loss Motorised peat (with or without memory). • output phase loss w Prohibited frequency points � .. • output short circuit v Low audible motor noise. Inverter Model P t3 FP5 2018 2022 2030 2037 2045 2055 2075 Nominal Motor Output (HP) 30 40 � < 50 60 75 100 125 .� Capacity V , m.._ _..�...._...._.. ..._,,,...........� p y 30 7 50 61 70 85 110 { Rated Output Current (A) 80 104 130 160 192� 48 312 a ay 9 Maximum Voltage 341h aro, /2081220/230V (Prgportioftat to input vfoltrrc3rat .. _..._ _ _ _ Rated Output Frequency 0.1 to 400 Fl Overload Capacity 120% of Rated Current for I Minute Input Current (A) 86 119 143 17t3 21 ? 27Ci 44 CL :a Rated Voltage and Frequency 3 P1lrase, 200 to 23OV, 50/60 Hz to_._.._. ...w- _._. ..w Voltage Fluctuation +10%, •15% a Frequency Ructuation ± t % lnvorter Model P5Ig 4018 4022 4030 4037 4045 4055 ' 4075 4110 4160 � 4185 4220 4300 Nornirvil Motor Output (HP) 30 40 50 60 75 100 150 200 250 300 400 500 u Capacity (WA) 31 40 50 61 73 98 i 130 170 230 260 340 4-60 " Rated Output Current (A) 41 52 6 80 ( 3 12 180 2 _. _..__.._�''_.�.'tCi 3fl 380 5d."?Ci 875 '2 Maximurn Voltage 3-Phase, 4 1415/440/460V (Proportional to input voltage) Rated Output Frequency 0,1 to 430 His Overload Capacity 120% of Rated Current for 1Minute Input Current (A) 46 58 72 88 106 141 188204 3l0 45ta 8 810 Elated Voltage and Frequency 3-Phase, 380 to 46OV, 50/60 Hz Voltage Fiuctuattaal + 10%, -150% Frequency Fluctuatiorr ±5% _ Control Method Srne Wave Pf+ VV with full range, automatic torque boost Frequency ncy Control Rrange 0, 1 to 400 HZ as . Frequency Accuracy Digital Command 0,01 %, Analog Command 0,1 ; Frequency Setting Resrllufpon Digital Operator Reference 0 1Hz, Analog Reference O 06H (a 6OFla) Output Frequency Resolution 0,01 Hz Frequency Setting it to IOVDC (20iat(, 4- mA (25ofl) , Accei/Decet Time 0,1 to 3600.0 seconds (Accel/Desel erne setting independently; 0.1 Second) ttraktr tg Torque Approximately 20 Number of V-f Patterns 15 Preset Vil Patterns and 2 Custorn Motor Overload Protection Electronic Thermal Overload Relay t` T instantaneous Overrurrenf Motor Coasts to a Stop at approximately 180 of Rated Output Current Puse Protection Motor Coasts to Stop at Wov n Fuse Overload Motor Coasts to a Stop after 1 minute at 120,E of Rated o Overvpitage Motor pVolta Output Current _ — Coasts to a Stop it Converter Output _41 p _ e exceeds 41 OVf�C (8,3CIVt3C at 48QV input) t,tndervoftage � Motor Coasts to a Stop of Converter Output Voltage drops below User Adjustable Level Immediate Slop after 1 arras or longer Power Lass" (ContinuousSystem Operation during Pourer Momentary Power Loss I; Loss less than 2 seconds Is equipped Standard,) t Heatsink Overheat Thermister - OH1t 0I-12 atoll Pt°ovuraffion Stall Prevention at Acceieration/Deretrkration and Constant Speed Operation ,round Fault Provided by Electronic Circuit Power Charge Indication Charge LED stays On unlit V/altage drops below 5uVtd input Phase Loss Single`- Phase Prot tern Location Indoor (Protected from corrosive dust and gas( x 0 Ambient Temperature + 14 to 1041`l=l-10 to 40rC) for RtPMAI Typo (not frozen, -a 14 to 1 i a^r (•10 to 45 C) for Opeay Ctiassis, type r ; Strrugo Tema OT ature _4 to 14W (-2010 60°C) r0 Humidity ( 95 R (non -condensing) --- --------- Vibration 9,8 / (1Ot teas than 2Oz . up to 1,96mis' (0,2G) at 20...to 5Ot1 _ _. Three-phase Input 1 ll ; is -Pulse Ready_ r... (4 Anaog Multi -function Analog Output t,1 tuna _ PAC 0- 0 Vdc ( rnA) Factory Cutting: Frequency y Output 1 o _m . � _,.,), 1 Forward Run _ Multi -function Contact Output Reverse t A up Vac/ 30 Vote Factory Setting: Fault Output c S3External Fault _.. ,- __..... C4 Fault Resat . w_._. .-. i Muth -function Contract Cutout S5ulti spud # f t A @ 250 tang 30 We . Factory Setting, Merl Wput Sf Sequence Common Programmable F 1 do Supply Futtcttcn _ ,1 d f FI aster Ref 4- k. FC Analog Common r A {YFk RA3�y 4t ?��`i.� ter 3 Y� d w 5 s r +• IJ DRIVES m Enjoy complete control of your systems from rl source with these other fibs Solid State products from SAFTAONICS. Our industry specialists will be happy t assist you in upgrading your existing equipment or planning your new system. Ask out our CUSTOM PANEL CAPABILITY, Start it! Run it! Stop'it PROFITABILITY with SAFTRONICS Solid State Motor urltr lsl GyWiE" 4=1koliAdt AC VariableFrequency Drives 1 to 140 MP (0.75 t ) DC Drives .25 to 2000HP(0-1 82kW to I500kW AC Synchronousmotor Starter Quad Rotor Motor Starters DC Drive t m Injection rakes for AC Motors Lots and Medium Voltage Starters to 6500HP Enterprise Parkway, Fort Myers. Florida 33906 Internet, httpdi tac nVaftrcarti s/h rrte,htmI :��NAnr.�-� cn;l�.arr�;�c� �a��arar��•� _. ��r►nt.�r>� k;,.�.�a�r m�ik 177- �Z (Lpm , p. TP ET T �.� ' r Model'. 14 IHDK]o M O k le 71 I�,�..yyam^-) ����pp�ww�xitt dt�ry.. [[''�++ p,, •� � d, � .. � $ i 7 �,. ,� $ � � �� FFI4I1�F'M1k.! 6.a'fii3,:Ld�f'� 4"l pp "A PERF BASED ON 50 D ON m v' a s „. kU 40 r p¢� 3179 so ' ?.a i' EMLU T x k�t is I .a- _¢. t I m* �i-' ksox .. . a. s + s „ a k._ J iGOULDS n .may d 4 Y * k " d7, 7 7 Al I�L PUMPS t t ¢y ��.� a ' 3x i .v.^.# .r y ; i""M 9 pf"« 2 # •r C 1 1 "�a d .�.. }. .�. P .;' I ? 4'. T' # 1 iTl TIMMMON .,5 tq i4Wssom d�.3 S Characteris'' E s based �. 4 «.. i, .w a,a•.-w Y _ice b B t,., «. ...rw -1'-, r"". 6 / d 'Ml'�A�,p ......„ ¢ .. mtwater. a r. ..,k . ._,.... ._. _ k b _, Po Riming point nl i CAPS 5 d ,. & k iguaranteed, Co n y U.�. .. b�711 to PER HER. 0 250 500 750 1000 1250 ! c F Y 4 i. 0 1 1 4» 0Atj FROM P TO 17042550770 P.01 P. . BOX 1395, 700 SOM Nelwfl Road cmc�w,inc. Ma#hovA NO 2RI06 Phone: iTOW) W-4406, Fax: (704) 847-448.5 BOB BARS Company: LEDFORD ENGINEERING Phone: 704-255-7596 0-5-r Company-4 Carotek Inc. Phone: a Fax: (864) 90-3218 Date:7-12-96 Pages including this page:cover Comments: PP. PS- FOR KMG PROJECT T THE PUMP THAT WE PROPOSE TO FURNISH OIL THE "RAFT" IS A GOULDS MODEL 18HMOS, SINGLE STAGE VERTICAL TURBINE TYPE WITH CAST IRON, ABOVE GRADE DISCHARGE HEAD. THE PUMP WILL BE DRIVEN BY A 200 HP., 1800 RPM, , t Pu , VHS, 460/3/60 A, OTOk A COPY OF THE PERFORMANCE CURVE FOR THIS PUMP 1 ATTACHED, CALL MWITH ANY OTHER QUESTIONS. , 700 Sam Newefl Road Matthows AtC 28106, TiE cm(3w,inc. Phone: (Id4j i4l-4406, FaX: f704) 847-4486 To: BOB BARR Company., LEDFORD ENGINEERING Phone: Fax- 7- a-7 7 From: I Company: CAROTEK, INC. Phone: 704-847-4406 Fax: 704-847-4485 Date: 7/22/96 Pages including this cover pm:. Comments: - 8 .. ATTACHED IS THE INFORMATION THE VERTICAL PUMP THAT YOU REQUESTED FROM PERRY HAMBY, PLEASE FEEL FREE TO CALL IF YOU HAVE ANY'QUESTIONS. THANK YOU: JUL-2u-1996 10-25 r GOULDS PUMPS, INC Thivaded Column Ayy s*le Discharge Head CIO E e r µ "'A" Head —Afolgrghroodadcolow) �. P TYf I AL Ia1s Sad !Ito. NOT 1A SCALE11 1 moor I flue ! AG L tl 4' I A 1 }t PEA 0 ��i t 1� Ili � 1 w 1261 if AXS► larch oldo12 1 3 12 6% 151A 1 1% 1 4 % 1 'A £quip of It s�► a 16% 13 71 t 1 1 23 21'21'Fi Y. 20 1 24 22 111semka 2 " 1aI �JS i 14 9K 19 1I 25 22' 1+ 21 1 23 r/"+ $8 �_. 21t Pump size No.ofstwgev IIp. 1. 0P 12 24,1 . 23 1'. 12 3#1+ 21C 1" y SA 3t t 24 r _ «° LI 14 GPS# "OM S? OR. ~ Tear . + x, CIA } Lute of Beaji'N Um SWtR aif"j F 1 t9t , A Ht11.t5 1�i �r Pala � _,�_ _ Furst. 8y _ _ � : a oil � 8a wl S111t11t1a. Linn Shal(34. BOLT CIRCLE Rpm RD " W6I`RW 1u rMn," a "a, OfraIR ns 88affal$pars Wits AG Spatial Cordtroolloo C 1i R11, Y i1'A: taru Maser c A HOLES 1tE1 .,m..�. d ZDI t .` he a 11 T1111 � _. 5 MirSlriAt �...�_ � 511E IIA.S -'IV THIGK CERTIFIED CORKECT „i I7p1i� 1 Str raer El FOR APPROVAL :t FOR RKCRO r 0 Dukei S14nef a opb anal S44t� easiBY Dad 1 fora strainer R t is a a a i s 1n crawl Me. cal ; axo2c w __ — 1 GKMG. . worldwide „ t " t November 2"1� � ., C I�� r. Michael D. Allen, Environmental Engineer - a, State Engineering Review Group P.O. Box 29535 Raleigh, NC 27626-0535 e: Permit No. W00003193 Patterson Plant Permit No.2 Moss Plant Dear Mr. Allen: In response to your letter of November 10,1994 concerning the above mentioned permits please be advised as fellows" t1 KMG Minerals, Inc. submitted an application under General t rrrwater Permit No. NCG020089. It is our understanding that the Moss Plant Site (Permit No. 25) is covered" t2 Permit No. 2565 was obtained are January 18,1973 by the Flings Mountain Mica Co., Inc, That company became KMG Minerals, Inc. in January 1986. i. n March 4, 1981 Flings Mountain Mica Co,,Inc requested d renewal ; t py r ear sai On March 2 `1 1 the f of G e `"'� w� Environmental Management advised that "As result of the letter request and past continued compliance, Permit No. 2565 is hereby renewed by modifying expiration date t read :until reginAO ....... KMG has received no further correspondence concerning this permit, For your §% convience i am enclosing copy of that letter. y z P.O. Bozo 729 Kings Mountain,;l rth Carolina 28086 Phone (7 4) 7 - 616 Tall Free. lmt l ICE * Fax (7 I4) 7 -7 ', pp -- Page 2 Mr. Michael D. Allen Herbert B. Bierman Adm. Manager cc- Mr. Samar Bou-Ghazaleoo"' Mr. J. Michael Duncan HBB.-h d. DIVISION OF ENVIRONMENTAL MANAGEMENT March 25, 1981 Mr. David H. Lancaster Plant Engineer Kings Mountain Mica Company, Inc. P. 0. Box 709 Kings Mountain, North Carolina 28086 Subject: Permit Renewal Permit No. 2565 Kings Mountain Mica Company, Inc. Moss Plant Cleveland County, North Carolina Dear Mr. Lancaster: As result of the letter request and past continued compliance, Permit No. 2565 is hereby renewed by modifying expiration date to read "until rescinded". All other terms and conditions of Permit M. 2565, not herein modified, remain in full force and effect. If ycu have any questions or need additional information concerning this matter, please contact Mr. Gary Tweed of the Asheville Regional Office at 704-253-3341. Sincerely yours erg Acting Director cc: Cleveland County Health Department Stan Taylor Infonnation Services Roy M. Davis/Gary T. Tweed P. 0. Box 27687 Raleigh, North Carolina 27611 An Equai Opportunity Affirmative Action Employer DIVISION OF ENVIRONMENTAL MANAGEMENT December 2, 1994 Memo To: Michael Allen From: ;amar e Gleason Prepared By: Cha ale Subject. Patterson Place Recycle Facility Permit No. W+ A 031 3 Cleveland County The applicant, KMG Minerals, dishes to withdraw the renewal application for the wastewater recycle system at their plant. During a site investigation, it was learned that the recycle system has never been installed and the need for such a system no longer exists. Please find enclosed a copy of a letter from Mr. Herbert Bierman, Administrative Manager for KMG Minerals, Inc., regarding this matter. If you have any questions, please advise, DIVISION OF ENVIRONMENTAL MANAGEMENT _ 4 �- a nt ' , n McCaskill From: U, Rex Gleason v v , ""� paa ° d By: y Kim .: . bxCtl son T�"C�.. Suhject: KMQ Minerals, inc. Masz Plant ... m, [.. 2565 PermitNo. Cleveland a. t •' P :-� _ P i e a .,:.. ( w..,lw".',ed t h e material find A. r.. inclosed °t.t' o i , discussed Kim Colson concerning the amendment of the subject permit U's include n expiration date. It is r e c o C�°tm it �; e :: a. the. hat beissued 7 until April 3w.i 1995, �y YmS. ry is t(1,,, permit ::^5 c.R Ay which .: `Y n" have of questions concerning thmatfei- advise, 0 8 V 9t : L 10 t Hvo ti 0 3v Rsr 175;ltl .. rl t' w" �• `„4 '�._ �.. , � , z� t � 1 1' fir" ' a � TM, � � �,; �`.��r +� ti State of North Carolina Now Department of Environment, Health and Natural Resources 4 Division of Environmental Management Jam" B. Hunt, Jr., Governor Johathan B. Howes, Secretary X Ptomri Howard, jr., PS, Director 146rbert B, Bierman, Adm, Manager XMG Minerals, Inc Pbst Office Box 729 Kings Mountain, North Carolina 1206 MW � FF—In" December 13, 1994 57ME SEP 1 ;996 A, `SA M 0 W Subject: Permit No, 2565 KMG Minerals, In Plant Rescission of Permit Return, of Name Change Request Recycle Facility Cleveland County If you have any questions or comments on this matter, please contact Mr. Michael D, Allen at (919) 733-5083, Sincerely, �04-�j )Q�" A, PrestrHoward, T. RE tcw 4,-. )VkQ CC' Mooresville Regional Office, Water Quality Section J. Michael Duncan, Franklin Industries Inc. Temit File 2565 General Pe it File NCG020089 Diane Williams "aburn, Facilities Assessment Unit Fran McPherson, Budget Office R0. Box 29535, Ralefgh, NoO Carohna 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmatwe Action Empbyer 501'-6 recycred/ 10% post -consumer paper P_ STArt T State of North Carolina Department of Environment, Health, and Natural Resources Asheville Regional Office James G. Martin, Governor Ann B. Orr William W. obey, Jr., Secretary Re'anal' Manager MEMORAMUM TO - FROM: DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION January 29, 1990 Don Safrit, Supervisor Permitting and Engineering Unit Forrest R. Westall'i-f ,fz 4;r ro,4 Regional Water Quality Supervisor 11_1\ James R. Reid e Environment 1 mist KMG Minerals, Inc. Kings Mountain Mica, Inc. Moss Plant, Non -Discharge Permit No. 2565 Cleveland County Please find the following items attached: 1. KMG Minerals, Inc.'s NOV response letter dated. January 16, 1990. 2. DEM's NOV dated January 3, 1990. 3. DEM's Permit No. 2565 "until rescinded" renewal letter dated March 25, 1981. 4. Kings Mountain Mica, Inc.'s Non -Discharge Permit No. 2565 dated January 18, 1973. Due to the fact that the facility was on December 21, 1989, operating their "non -discharge" type wastewater treatment facility in violation of Permit No. 2565 and was creating a discharge in violation of NCGS 143-215.1, the Regional staff request that Permit No. 2565 be modified to expire at 5-year intervals. Also, note a name change from Kings Mountain Mica Company, Inc. to KMG Minerals, Inc. Thank -you for your assistance with this matter. if there are questions or a need for additional information, please contact me. Enclosure Interchange Building, 59 Wwdfin Place, Asheville, N.C, 28801 9 Jelepjlone 704-2514Q08 An Equal 01)Txmunity Affin-native A( ion Employer Mr. FODY M Davis, Regional Supervisor Division of Environmental Management, State of North Carolina Department of Environment, Health, and Natural Resources Asheville Regional office interchange Building, 59 woodfin Piat:4? Asheville, North Carolina 28801 Re: Discharge to Dixon Branch, KMG Minerals, inc. Cleveland County Dear Mr. Davis: January 16, 1990 VS. Your letter dated Ganuary 3, 1990, adaressed tc, Mr. flug,`,ri L;-4anc,':Isrer ot this Company, has been referred Lo my office for reply. immediately after discovery of Lhe discharge to Dixon Branch on December 21, 1989, KMG Minerals, inc. took ali steps necessary to end the flow and insure against any reoccurrence, The problem arose after unusually heavy rainfall resulted in an abnormally high water level in the recycle waste water trearmen't-, basins located at our Moss Plant property. The discharge that was observed resulted from the faulty closure in an emergency discharge pipe. The defective item was immediately replaced and a, proper sea! established so that the discharge observed was ended immediately, We do not anticipate the need to employ this emergency system aqain. For your informaticn, FMG Minerals. inc. has already commenced planning and work to.increa. e the holding capacity of the entire system. This work inciades construction of addiLional freeboard tkircoighcrat the system to substantially increase its capacity. T'r"L the immediate futurp and as soon as plans can tee developed, vp,-Iying for petmits to include this work. We believe new construction will approximately double the holding capacity of rbs system when it is compleoed. We have reviewed our records and note that the permit covering tO- Moss Plant (where the discharge wao observed) is Permit 42565. This permit was issued Jamiary 1973. U was thezeafter reneweci and, pursuano to the language ot the permit, in in effect untii rescindQd' P,O, Box 729 Krigs N.C. 28086 PHONE: 704/7393616 TELEX: 703063 Your letter dated Ganuary 3, 1990, adaressed tc, Mr. flug,`,ri L;-4anc,':Isrer ot this Company, has been referred Lo my office for reply. immediately after discovery of Lhe discharge to Dixon Branch on December 21, 1989, KMG Minerals, inc. took ali steps necessary to end the flow and insure against any reoccurrence, The problem arose after unusually heavy rainfall resulted in an abnormally high water level in the recycle waste water trearmen't-, basins located at our Moss Plant property. The discharge that was observed resulted from the faulty closure in an emergency discharge pipe. The defective item was immediately replaced and a, proper sea! established so that the discharge observed was ended immediately, We do not anticipate the need to employ this emergency system aqain. For your informaticn, FMG Minerals. inc. has already commenced planning and work to.increa. e the holding capacity of the entire system. This work inciades construction of addiLional freeboard tkircoighcrat the system to substantially increase its capacity. T'r"L the immediate futurp and as soon as plans can tee developed, vp,-Iying for petmits to include this work. We believe new construction will approximately double the holding capacity of rbs system when it is compleoed. We have reviewed our records and note that the permit covering tO- Moss Plant (where the discharge wao observed) is Permit 42565. This permit was issued Jamiary 1973. U was thezeafter reneweci and, pursuano to the language ot the permit, in in effect untii rescindQd' P,O, Box 729 Krigs N.C. 28086 PHONE: 704/7393616 TELEX: 703063 PPPPP" Mr. Roy M, Davis Page We thank you for #_ a,i".c.i."1g to our attention zhe expiration of Permit #4139-R. This permit covers property known as the Patterson Plant Property, somewhat distant from the Moss Plant, and .1n r ec >.t' years there has been no u t i.>.. ia t.. ,�`. a., of f ti e water supply at the `.rt Patterson ;"-:Y, Awever , a t terlearning f. h expiration ofthe Permit from your . letter. it is " our intention to immediately a apply fora renewal of."x�uk? '�Ea.r,.t #ri 3` - `'.,.`' that the p:eri.,.P.t,: remains in full force and effect in t?„event e should determine resume operations requiring the waste water treatment ystem , This Company shares the concern of your Department water t Via.. quality of harea. You may be assured of t.. : ix, r,+ i e(. cooperation wherever necessary to attain that goal. Iegal cc: MsDenise Stallings Cleveland County Health D§W a t.@tPen (,.,. ppppppp� State of or Carolina Department of Environment, Health, and Natural Resources Asheville Regional Office James, G. Martin, Governor Ann B, Orr William W. Gobey Jr., Secretary Ple0onal Manager DIVISION OF ENVIROMMENTAt MANAGEMENT WATER QUALITY SECTION January 3, 1990 Mr. Hugh Lancaster, Vice President KMG Minerals, Inc. Post Office Box 729 Kings Mountain, North Carolina 28086 Subject: Notice of Violation Unpermitted Discharge KMG Minerals, Inc. Cleveland County Dear Mr. Lancaster: mm M If KMG Minerals Inc. will be able to operate their process wastewater treatment system without periodic discharges to Dixon Branch, the Company should request renewal of their Non -Discharge Permit Number 4139-R which expired February 7, 1988, by completing a Non -Discharge Permit Application and submitting the Jug application, fee (see page 5 of "Waste Not Dischargeto Surfiaoe 4.1500 Waters") along with a request for renewal of Permit N4tuber 413'T-ky, Ahle Division of Environmental Management would view a whir "" c on 1 d Z � 'It" sustain a 25-year/24-hour rainfall event without dis�Hift-ging as requiring only a Non -Discharge Permit. If periodic discharges from the treatment system are anticipated, KMG Minerals Inc. must apply for and receive an PDES Discharge Permit pri-or to making further discharges to any surface or groundwaters. Application forms and materials concerning both discharge permits and non -discharge permits are enclosed. 111WtChAngt &Iddin g, 59 Womifin Place, Asheville, NC. )8801 * Tdephone AW251-6208 An Fquaf Optxottmky Affirmative AcIdon Fmphwer A1116- Hugh Lancaster January 1990 Eye Two Please contact Mr. James Reid at telephone number 704-251-6208 there are questions concerning applications orb either discharge or non --discharge permits or concerning legal requirements regarding treatment and disposal of ra tewaters. The Division of Environmental Management will await a reply n erninc measures ures mple e+ r planned to eliminate the unpermitted discharge observed on December 21, 1989. Sincerely, Roy I . Davis, Regional Supervisor Division of Environmental Management : Denise Stallings Cleveland County Health Department ,Sautes R. Reid PPPP'"' N. C. DIVISION Ot ttiVIROMM NTMANAGEMENT - WA11,,, QUALITY SECTION REPORT OF COMPLIANCE EVALUATION ANALYSIS Insp ti n/ vale ti*n _ I No V Part A. General Inainra Rai l i ty County c Date Compliance with effluent limits #4 CD PP Receiving Stream Sub asl rr t r EQ 1S t " ,» Class f Facility Major- MinorType of Plant Ceimpliance: 14QS PT Secondary Permit YNA-_ Discharge Rating _ = Subbasin Patingu Operator __ALJ&_CertMcation,. Numb rGrade Part B. Permi it Data Number Effecti va Pats Expiration Date Permit Sc a d l a , _ -, + . n _ � °, _ s _ x. w � � to .� �,.,#.,.-,�, "t z � L, �. � 6"9 - ass T! r> r• n Yre ra 3 i � 9�i a� ----� monitoring Proqrm 40roved -by State NIX Part C. Self -Mont tort ng Part D. Remarks Current Flow A0_ ppppR" COMi'4E RE ,PIMENAT I INSPEC'TION PERFORMEDBY: SIGNATURE: -A* DISCHARGE »_ P 1 LIMITATIONS I NEL U Et"iT EFFLUENT BASIN U P S T WE A!,,l DGWNSTREAM ETTLEABLE MATTER 1 ISSOLVED OXYGEN E PE AT R E OTAL RESIDUE . TAL PENDD�F Q RESIDUE E /l �+' ✓ 7'.« 1. �,., n � �.M-G 1469 S. SattlearotAnd Ave, Phones i tqR3 Page —I— of —L SWjj5t4 Frorni DAVII) 4- LAW(*�k In p State of North Carolina Department of Environment, Health, and Natural Resources Asheville Reponal Office .a es G, Martin, Governor Ann B. Orr William W. Cobey, Jr., Secretary Regional Manager DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION TO: THROUGH: FROM: SUBJECT: January 29, 1990 Don Safrit, Supervisor Permitting and Engineering Unit Forrest R. Westalljrjz Regional Water Quality Supervisor James R. Re`d Environment 1 emist JAN KMG Minerals, Inc. Kings Mountain Mica, Inc. Moss Plant Non -Discharge Permit No. 2565 Cleveland County Please find the following items attached: 1. KMG Minerals, Inc.'s NOV response letter dated January 16, 1990. 2. DEM's NOV dated January 3, 1990 3. DEM's Permit No. 2565 "until rescinded" renewal. letter dated March 25, 1981. 4a Kings Mountain Mica, Inc.'s Non -Discharge Permit No. 2565 dated January 18, 1973, Due to the ' fact that the facility was on December 21, 1989, operating their Trnon-discharge" type wastewater treatment facility in violation of Permit No. 2565 and was creating a discharge in violation of NCGS 143-215.1, the Regional staff request that Permit No. 2565 be modified to expire at 5-year interval.s. Also, note a name change from Kings Mountain Mica Company, Inc. to KM G Minerals, Inc -pig Thank -you for your assistance with this matter._:sere" oadditional questions r a need for additnal informaton i, pleasanof - AArfimma Enclosure Intemhange Buddinjg,, 59 WxAfin Place, Ashe%,41e, N,(-", 28801 a Idephone 704-251-64NTRAi. Fj�,F, CrOPY 0 An Fqua� OP[N,111"I��N Aumrmat�,e A� rion hnr1,-,,,vr , worldwide AVITSTERALS,voc. Mr. Roy M Davis, Regional Supervisor Division of Environmental Management State of North Carolina Department of Environment, Health, and Natural Resources Asheville Regional Office interchange Building, 59 aodfin Place Asheville, North Carolina 28801. january 16, 1990 R, -1E C., 7 711 Vh- 7 Q� !"� AW Askew—" 13 Re: Discharge to Dixon Branch KM9 Minerals, Inc. Cleveland County Dear Mr. Davis: Your letter dated January 3, 1990, addressed to Mr. Hugh Lancaster of this Company, has peen referred to my office for reply. Immediately after discovery of the discharge to Dixon Branch on December 21, 1989, KMG Minerals, Inc. took all steps necessary to end the flow and insure against any reoccurrence. The problem arose after unusually heavy rainfall resulted in an abnormally high water level in the recycle waste water treatment basins located at our Moss Plant property. The discharge that was observed resulted from the faulty closure in an emergency discharge pipe. The defective item was immediately replaced and a proper seal established so that the discharge observed was ' ended immediately. We do not anticipate the need to employ this emergency system again. For your information, KMG Minerals, Inc. has already commenced planning and work to increase the holding capacity of the entire system. This work includes construction of additional freeboard throughout the system to substantially increase its capacity. in the immediate future and as soon as plans can be developed, we will be applying for permits to include this work, We believe the new construction will approximately double the holding capaci�y of the system when it is completed, We have reviewed our records and note that the permit coverinQ 7he Moss Plant (where the discharge was observod) is Permit 02565, This permin wao issued january 1973, 1; was rheroaf7PI, MWQMI and, pursuant to the Language of the permit. is in e rescinded. MAY 14 CENTRAL FILE COPY RCT Box 729 KO gs MountaiTi. N,C 28086 PHONE: 704/739-3616 TELEX, 703063 Mr. Roy i . Davis January lt, 1990 Pace; 2 e thank you for calling to our attention the expiration of Permit #413 -R, This permit covers'property known as the Patterson Plant Property, somewhat distant from the Maas Plant, and in recent years there has been no utilization of the water supply all - Patterson Property. however, after learning of the expiration of the permit from your letter, it is our intention to immediately apply for a renewal of Permit # 1 >-R, so that the permit remains n full force and; effect in the event we should determine t resume operations requiring the waste water treatment system,, This Company shares the concern of your Department to maintain the water quality of this area,. You may be assured of our complete cooperation wherever necessary to attain that. goal. Sincerely, M MIN'. Herbert B. Bierman Manager Legal Department` HBB/drb cc: Ms. Denise Stallings Cleveland County Health Department STAIZ State of North Carolina Department of Environment, Health, and tUral Res'ources Asheville Regional Offi(-e James G. Mat -tin, Governor Ann B. Orr William W, Cobey, Jr., Secretary Regional Manager DIVISION OF ENVIRONMENTAL <MANAGEMENT WATER QUALITY SECTION January 3, 1990 Mr. Hugh Lancaster, Vice President KMG Minerals, Inc, Post Office Box 729 Kings Mountain, North Carolina 28086 Subject: Notice of Violation Unpermitted Discharge KMG Minerals, Inc. Cleveland County Dear Mr. Lancaster: If KMG Minerals Inc. will be able to operate their process wastewater treatment system without periodic discharges to Dixon Branch, the Company should request renewal of their Non -Discharge Permit Number 4139-R which expired February 7, 1988, by completing a 4 'U Non -Discharge Permit Application and submitting the I Ul no application fee (see page 5 of "Waste Not Discharge t ade Waters") along with a request for renewal of Permit 14 mbet he Division of Environmental Management would view a s I whi i- c o U sustain a 25-year/24-hour rainfall event without disc '4rging as requiring only a Non -Discharge Permit. If periodic discharges from the treatment system are anticipated, KMG Minerals Inc. must apply for and receive an NPDES Discharge Permit prior to making further discharges to any surface or groundwater ., Application forms and concerning both discharge. permits and non -discharge pea mi-ta." enclosed. iAi� Itumbangr Budding, 51) %VKOm Phcc, Ashmflt, N(_ 28801 * -1dephoric 7042516208 Hugh Zancaste January 1,990 'age Two Please contact Mr. James Reid at telephone number 704-251-6208 if there are questions concerning applications for either discharge or non -discharge permits or concerning legal requirements ent regarding treatment and disposal of wastewaters. The Division of nvironmental Management will await a reply concerning measures completed or planned to eliminate the unpermitted discharge observed on December 21, 1989. Sincerely,, Roy M. Davis, Regional Supervisor Division of Environmental Management Denise tallings, Cleveland County Health Department James R. Reid ri Y 14 CENTRAL FILE COPY Water Quality Division Western Rep pomai ot l Asheville, North Carolina Mr. Dayid H. Lancaster Plant Engineer Kings Nountain mica Cowafty, Inc. P. Sox 70,9 Kid tails, North Carolina 29086 subject*. 0ormi t Renewal Permit No. 2566 Kings Mountain Mica Company, Inc. Plant Cleveland nty, north Carolina Dear . st r This Division is in receiptof your 14arch 4, 1981 letter requesting renewal of subject Permit No. 2566. Permit No. 2665 was issued Kings Hountsin Mica Companyv Inc. on January IS* 1973 for the operation of series of is solids settlingbasins and the rouso of the treated process wastewater. Past inspections of the facility by Divisi per- sonnol indicate that the facility is beingproperly operated and it i Compliance Permit As result of the letter request ottd past continued compliance, Permit . 266S is hereby renewed by: inl i` ti date to read *until roscindW. All other terms and conditions of Permit No. 2566, not her*in modified, remain in full forte and effect. 1f you;ha sti s or head additional information concerning this matterp please contact Mr. Gory Tweed of the AshevilleRegional Office at 3-3341. Sincerely Original Signed 8 HELMS Robert F. Helms Acting Director cc: Cleveland County f4althDepartment Stan Taylor Il. Information Services MAY Roy X. Devi s/Gary T. Tweed L FULE b. F NOR'I'll CAROLINA NAITRAL AND ECONOMI("' RESOLJR(,ES DEPARI'MEN'l' 01� OFFICE OF WATER AND AIR RESOURCES Raleigh , North Carolina PERM I T For the Discharge of SeNvage, Industrial Waste%, or Other Wastes In accordance with tbe provisions of Article 21 of Chapter 143, General St�atutes of North Carolina as amended, and other applicable Laws, Rules and RegulatiorLs PERMISSION IS HEREBY GRANTED TO Kings Mountain Mica Coupwy,* Inc. Cleveland County FOR THE "ration of an existing 18—acre closed .,,astera' ar system,, consisting of process waste gping into a clay solids settling basin using lime precipitation, the effluent has alum added to clarify the effluent In another section of the pand,, the overflow goes to a spring fed fresh water lake for plant rouse water. There is no normal overflow to Dixon Branch.,down stream from this operation'. in accordance with the application received 1971- , and in conformity with the plans, specifications, and other supporting data, all of which are filed with the Office of Water and Air Resources and are considered a part of this Permit, This Permit shall be effective from the date of its issuance until 144-As J977--, and shall be subject to the following specified conditions and limitations: GENTRAt 1`14' Permit issued this the day of A By 2565 F1, C, Hubbard., Assistant Director Permit No. Office of'Water and Air Resources State of forth Carolina 3epartrnerll of Environment, Health and Natural Resources Division of Environmental Management l? North Salisbury Street . Raleigh,,North Carolina 27 1 Janics G Martin, Governor WAlatt,r, V,1: Coblcy, Jr., Se—cretary Ninflerhert Bierman, Mgr,, Legal Department KMG Minerals, Inc. P.O. Box 72 Kings Mountain, North Carolina 28086 Dear Mr. Bierman: This is in reference to our tel Please forward the following inforn 1. A completed nondis 2. A $250.00 permit North Carolina 1e 3: A copy of the Ar Mountain Mica Cor If I can be of any assi 1 /733- 083, ext. 540. cc Asheville Regional Office mt File "; George T. EVereLt„ i'l,_l . Oixectttr Subject: Renewal d Name Change Permit No. 4139R, Formerly Kings Mountain Mica Co Cleveland County phone conversation on this elate conceriting the subject permit. ation to my attention at your earliest eemiertee. hare permit application (enclosed). ipplieation fee, enclosed for your reference is a copy of the elation's for Waste Not Discharged to Surface 'waters. ieles of Incorporation and Change of Names from Kings pany to KMG Minerals, Inc. hce to you 'concealing this matter, please contact me at Sincerely, Al - Carolyn McCaskill t ,5 tM Pollution Prevention Pays M, Box 27687, Raleigh, Nortli Carolina ° 7 11-76 7 T lzpl anc t -'73 -701 An Equal Opportunity Affirmative Action Employer CENTRAL ' NON NPNES FACILITY AND PERMIT DATA UPDATE OPTION TRXID SOD KEY" WQ0003055 PERSONAL DATA FACILITY APPLYING FOR PERMIT A P/PE I'T 'EE REGION FACILITY NAME>1. _ > G MINERALS LINT '> CLEVELAND 3 ADDRESS: MAILING (REQUIRED) ENGINEER STREET: EG BOX 709 STREET: PC BOX 709 CITY: KING MOUNTAIN ST NC ZIP 28085 CITY: KINGS MOUNTAIN ST NC ZIP 28086 TELEPHONE 704 '735 3616 TELEPHONE: STATE CONTACT> MGC:A KILL FACILITY CONTACT HUGH LANCASTER TYPE OF PROJECT> RECYCLE SYSTEM : LONG: SATE ;PAPP RCVD, Q /05/90 N=NEW,M--MODIFICATION,R=REISSUE> R MATE ACKNOWLEDGED 02/07/90 DATE REVIEWED RETURN DATE G COMMS ' GDATE DENIED ` NPDES .EG COMM R a, / 0 DATE RETURNED TRIM MG Apia INFO REOS OT AG COO REQS f ? TRIB DATE - ADD D INFO RCVD OT AG GG+M RCVD,1 END STAT A P P 5 90 DATE ISSUED DATE EXPIRE r� FEE CODE( ) I= (> .MG ) , (>l D) , 3= (>1 G ) , ( lKGD SF) , ( >3 0 ) , (S 3 4A) , 7= (SENNEL) = (SELEL) , 9= ( G) , G= (NG FEE) DISC CODES ASN/CHG PENT NG G RT DATE LAST NOV.ATE GONEILL ( ) GG ITS ; Ad Yak s .,( -�j - ra MESSAGE: * * ENTER DATA FOR UPDATE f Ali T, e from V, y y), f a yvu I g ," AJF w MAY ti "N 'r, _. RECYCLE SMEM nRmff In accordance with the provisions of article 21 of Chapter 143, General Statutes of North Carolina as amended, and rather applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO WVVM VVYYM County pI ` K eonswdefiaomand. operation of WVVWW to servewith no discharge of wastes to the surface waters, pursuant to the application received VWW and in conformity with the project plan, specifications, and rather supporting data subsequently filed and approved by the Department of Environment, health and Natural al Resources and considered h part of this pertrait. This permit shall be eff ti the date of issuance until , shall be subject to t 1 the following specified conditions and limitations: "r � 1. This c+ permit shall become voidable unless e facilities cans cted in acc�ordY ce with the e conditions of this permit, the approved plans, specifications, and other supporting data.,. . This permit is effective only with respect to the nature and volume of wastes described in e application and other supporting data. 3. ne facilities shall be properly maintained and operated at all times. . This permit is not transferable* In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request roast be submitted to the Division of Environmental Management accompanied by an application fee, documentation from the parties involved,and rather supporting materials as a be appropriate. e approval ofthe request will be considered on its merits and may or may not be approved. tT n com le 'ran of cons ,ction and prior t peratioJno 'this pe tt facili `, a, ce "fication ust recei r from a rofessi engine°Bing at the uteri ility has been installe in accrr ante wi this pe the ap roved pl and pecificatir�is. ail the ertif icati try the ernmits and/ ngi a , 7og7, Raleigh, NC 276 1. In the event that the facilities fail to pe iform satisfactorily, inc� udii4Yt n nuisance ce conditions, the Pertifittee shall take initnediate co ctive action, including those as r-.1 `FILE 09PY may be required by this Division, such as the construction f additional or replacement wastewater treatment or disposal facilities. , The e i al t ffice, lr ne no ' ..:,` shall be n�f�ied at ast` f;y eight hours ink d°vance f o xation oi& installed f c lines s tat an in lade inspection can be made/Such not fac tion to theregional supervisor shall ader uri the normafoffice hours from 8: '' a,rn. until :00 p.m. on Monday thr uh id y„ excluding State Holidays. The ludge generated from thek treatment facilities must be disposed of mi accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of EnvironmenW Management. °The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. w � s � r, k 1 Failure to abide by the conditions and limitations contained in this Pertnittee to an enforcement action by the Division of Environrn t accordance with forth Carolina General Statute 143-215.6. A it; ) 1 J 1 Y. The issuance of this permit does not preclude the Pe ; `ttee from CoFn l ing with any and copy all statutes rules, regulations, or ordinances which may imposed by gather government ment agencies (local, state, and federal) which have jurisdiction. MH