WQ0016120_Regional Office Historical File Pre 2018

512 North Post Road
Shelby, NC 28150
Subject: Rescission of Permit No. WQ0016120
Woodchuck Chipper Pressure Wash
Wastewater Recycle System
Cleveland County
a. Contact phone numbers for 2-hour response, including weekends and holidays;
b. Contact phone number for the Division of Water Quality Regional Office;
C. Contact information for construction crews, contractors and/or engineers;
& Expected response times;
e, Essential equipment list and spare parts inventory;
f. Location of clean up materials;
9. Site sanitation procedures; and
h. Post -response assessment and reporting,
If you have any questions or comments please feel free to contact Matthew Fleahman at [phone].
A
Sincerely,
;4'Alan W. Klimek, P.E,
cc: Fran McPherson, DWQ Budget Office
Mooresville Regional Office, Aquifer Protection Section
APS Central Files
Permit Application File 1 Q0016120
Paul Strahler, Altec Environmental Products LLC.
North Carolina Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636
www.ncwaterquallity,org 2729 Capital Boulevard Raleigh, NC 27604
An Equal Opportunity/Affirmative Action Employer — 50% Racycledtl 00% Post Consumer Paper
N One I Carolina
ywlt'1�101011�;
Phone [phone] Customer Service
FAX [phone]

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Closed -Loop Recycle System
Permit Rescission Form for Deemed Permitted systrm-S-7—:-�-Eajfl'
Information to be filled out by Central Offi
i� I IrM6
ice: X0 z
Facility Name: Woodchuck Chipper Corp
Permit Number: WQ0016120
E- r
Regional Office: Mooresville Regional Office
8
�01 523
County: Cleveland County
0 L
Date rescission Requested: December 27, 2006
Permit Expiration: April 30,2010
Received Original Request: =Central Office
=Regional Office
Form of Received Request: L x j Application Letter
'Information to be filled out by Region.
Please Check Appropriately:
Site Visit Performed Nvithin 6 months of rescission request-
Date of Visit_j) Aj
The above referenced permitted;recycle system meets the requirements of 15A NC.AC 02T .1003 to
be deemed permitted.
Yes, Facility meets the requirements of 15A NCAC 02T.1003.
No, Fact city does not meet the requirements of 15A NCAC 02T . 1003.
Recommendation:
19 Rescind Permit.
Hold, pending receipt and review of additional infori-nation by Regional Office.
Deny. If facility does not meet 15A NCAC 02T . 1003, explain below).
rote: if approved, this permit will become inactive in the RIMS database and will not be billed
through the division billing system.
Comments -
Signature of Certifier: f-
Date Certified: J,
Return Completed and Signed Form to the Aquifer Protection Program Section

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
kkgo C
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
NON -DISCHARGE COMPLIANCE INSPECTION
Recycle/Reuse System
GENERAL INFORMATION
City/Town/Owner: Wood/Chuck Chipper Corp. County: Cleveland
Permit # WQ 00 16120 Project Name: Woodchuck Chipper
Pressure Wash
Issuance Date: 519/05 Expiration Date, 4/30/10
Permittee Contact: Paul Strahler, Controller Telephone No. 704,/482-5926
ORC Name: none required
Reason Lb�c�
— ROUTINE —COMPLAINT FOLLOW-UP _X—OTHER
Type of !agpgction
—Surface Irrigation _X_ Recycle System Other
Inspection SummaW, Laddit comments may be included on attachedpages
Permittee has requested rescission of permit under 2T.1003(2)(a).
Based on the inspection, the facility meets the requirements of the rule.
Is a follow-up inspection necessary _yes X no
Inspector NarnefTifle Peggy Finley, Hydro Tech IC
Tel. No. 704/235-2183 Fax No. 704/663-6040
Date of Inspectiom 114106

Permit 1
ine-
Activated Sludge Spray, low rate
Activated Sludgy Spray, high rat
activated Sludge Drip, low rate
Lagoon Spray, low rate
Reuse(Golf Lours
eoyolo /Reuse
Ingle Family Spray, lour rats
-Single Family Drip
Infiltration System
Treatment
Are treatment facilities consistent with those outlined in the current permit.
'y Do all treatment units appear to be operational? If no, note below.
Residuals
storage/treat ent
or xr
4° Is permit available upon request
Are operational logs present? Complete?
Is the operation and maintenance manual present? Complete?
Has DWQ received any complaints regarding the facility in the last 12 months?
Comment:

Date: Jan 12007 B': 0
C)
to Landon Davidson, ARO-APS El David May, Wa P' i
El Art Barnhardt, FRO-APS El Charlie Stehma O-APS
Andrew Putter, MRO-APS El Sherri Knight, -APJJ t5g
Jay Zimmerman, RRO-APS 0
0
From: Matt'Fleahman PG, Land , Application 'Unit
-
Telephone; (9j91115-6173 Fax: j-Q588
E-Mail: matthewfleahmannamcmail.net
A. PermitNumber: W00016120
B. Owner: Wood/chuck Chi Cot oration
C. FaciLity/Operation-
El Proposed Z Existing [A Facility 0 Operation
A.
D. ARplication:
1. Perinit Type: E] Animal El Surface Irrigation El Reuse [_1 H-R Infiltration
0 Recycle [:1 I/E Lagoon El GW Renrediation (ND)
E] UIC - (5QW) closed loop water only geothermal
,For Residuals: El Land App, El D&M El Surface Disposal
0 503 El 503 Exempt El Animal
2. Project Type. El New El Major Mod. El MinorMod. El Renewal El Renewal w/ Mod.
E. Comments/Other Information: 0 1 would like to accompany you on a site visit.
Permit Recission Re nest ® Regional form attached, Please call with any -questions.
Attached, you Will find all information submitted in support of the above-relerenced application for your
review, comment, and/or action. Within 30 calendar days, please take the following actions:
0 Return a Completed Form APSSRR.
El Attach Well Construction Data Sheet.
El Attach Attachment B for Certification by the LAPCU.
El Issue an Attachment B Certification from the RO*.
Remember that you will be responsible for coordinating site visits, reviews, as well as additional
information requests with other RO-APS representatives in order to prepare -a complete Attachment B for
certification. Refer to the RPP SOP for additional detail.
When you receive this request form, please write your name and dates in the spaces below, make a copy
of this sheet, and return it to the appropriate Central Office -Aquifer Protection Section contact person
listed above,
RO-APS Reviewer: Date:
FORM: APSARR 02/06 Page I of I

94fo Of North cArwina
roartuitut of EnAroutuent and Naturg! Resources
4. Complete address of the physical location of the facility (if different from above):
City-, — State-, Zip: —

6. Name, and affiliation of contact person who can answer questions about project .......
/ D
&-1 C &,fr4k,A4, Email Address-
11. PERMIT INFORMATION.,
I . Existing permit number d�O. and the issuance date 01 q-A W-S
2. Existing permit type is deemedpermitted by which subparagraph of Rule 15A NCAC 02T .1003 (presented
on front page of application):
C3 (a)(1) C] (a)(2) x (a X-3) El (aX4)
3. Brief deseriptionof facility indicating how it is the requirements of Rule 15ANCACO2T.1003:
P,.,
/S A C/01j:z 10VA* nt,.q-
0
r-o- t4lr
ApplicaniVs Certification [signing authority must be in cotnpBanoe with 15A IAC 2T.0106(b)]:
aing authority name and title)
Date: --Ql—(
va,111 x ["I naw"m IM ta] it I R1 L" 1 1; Lu
TELEPHONE NUMBER: [phone] FAX NUMBER. (919) 71$-6W
FORM: RRPWRS 10-06 Page 2

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512 N Post Rd, 28150
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512 N. POST ROAD
Michael F. Easley, Governor
William G. Ross Jr, Secretary'
North Carolina Deputosent of Environment and Natural Resources
Alan W: Kli 1e,1,E., Director
Division of Water Quality
Subject: Permit No. WQOO 1 120
Wood/chuck Chipper Pressure Wash
Wastewater ter Recycle System
le) land County
Dear Mr. Beam:
In accordance with your request for renewal received August 20, 2004, We are forwarding herewith
Permit No. WQOOI 6120,,dated April 4, 2005, to Wood/chuck Chipper Corporation for the continued operation of
the subject wastewater recycle system..
'Ibisit shall be effective from the date of issuance until April 30, 2010, shall void Permit blob
Q O 16120 issued February 26, 1999, and shall be subject:to the conditions and limitations as specified therein.
Please pay particular attention to the monitoring requirements in this perinit. Failure to establish an adequate
system for collecting d maintaining the requiredoperational information will result in future compliance
proble
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to
request an adjudic tory hearing upon written request within thirty s following receipt of this perrint. This
request must be in the form of a -written petition, conforming to Chapter 150B of North Carolina General Statutes,;
d filed with the Office of Adriunistrative Hearings, 6714 Mail Service Center, Raleigh, NC q - ° 1 .
Unless such demands e made this permit shall be final and binding;.
If you need additional information concerning this matter, please contact`Toni Wyche at 19j 71 - 1 ,
;Sincer
-.;(-Alan W. Klimek,P.E.
ce- Cleveland County Health Department
Mooresville Regional Office, Aquifer Protection Section
Technical Assistance and Certification Unit
S Central Files - Parker Lincoln (WQ0 1 1 Ct)
ow
LAU :Piles � lma
AWu
Aquifer Protection Section 16361 ail Service Center Raleigh, NC 276 -1636 Phone [phone] Cusionter Service
Internet: h2o.ern.statemcus 2728 Capital Boulevard Raleigh, NC 27604 F (9 g) 7tS-6 48 1-877 23 74
An Equal Oppoilanity/Affirmalive Action Employer - R 1tt1,6 Post Consurner Paper

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT CC
DEPARTMENT OF ENVIRONMENT ANT NATURAL RESOURCES
RECYCLE SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended,
and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Woodlehtic k Chipper Corporation
Cleveland County
FORTIM
1. This Pethrit "I becorac voidable unless the &cilW" am constructed in accordance with the conditions of
this permit; the approved plans and specifications, and other supporting data.
2. This pennit is effective only with respect to the nature and volume of wastes described in the application
and other supporting data.
3. The facilities " be properly maintained and bpetated a all tirneg.
0

PPPF� 6. The residuals generated from these treatment facilities must be disposed in accordance with General Statute
143-215.1 and in a manner approved by the Division.
7. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or
groundwaters resulting from the operation of this facility.
8, The facilities shall be effectively maintained and operated as a non -discharge system to prevent the
discharge of any wastewater resulting from the operation of this facility.
9. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited.
10. Any monitoring deemed necessary by the Division to insure surface and ground water protection will be
established and an acceptable sampling reporting schedule, shall be followed.
11. Adequate, inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper
operation of the subject facilities.
17. A set of approved plans and specifications for the subject project must be retained by the Permittee for the
life of this project.
2

Noncompliance Notification:
The Perinittee shall report by telephone to the Mooresville Regional Office, telephone number (704) 663-
1699, as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of significant
amounts of wastes which areabnormal in quantity or characteristic, such as the dumping of the contents
of a basin or tank, the known passage of a slug of hazardous substance. through the facility, or any other
unusual circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of
adequate wastewater treatment, such as inechanical or electrical failures of pumps, aerators,
compressors, etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to
receiving waters without treatment of all or any portion of the influent to such station or facility; or
d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit
limitations.
Occurrences outside normal business hours may also be reported to the Division's Emergency Management
personnel at telephone number [phone], or [phone]. Persons reporting such occurrences by
telephone shall also file a written report in letter form within five (5) days following first knowledge of the
occurrence. This report must outline the actions taken or proposed to be taken to ensure that, the problem
does not recur.
21 Upon classification of the wastewater treatment and spray irrigation facilities by the Water Pollution
Control System Operators Certification Commission (WPCSOCC), the Permittee. shall designate and
employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be
back-up OR(s) of the facilities in accordance with 15A NCAC 813 .0201. The ORC shall visit the
facilities in accordance with 15A NCAC 8G .0204 or as specified in this permit and shall comply with all
other conditions specified in these rules.
21 The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension.
Upon receipt of the request, the Commission will review the adequacy of the facilities described therein,
and if warranted, will extend the permit for such period of time and under such conditions and limitations as
it may deem appropriate,
Permit issued this the 9h day of May, 2005
NORTH C- INA ENV ONMENTAL MANAGEMENT COMWSSION
1)
761-an W. -Klimek� P.E., 'Director
Division of Water Quality
By Authority of the Environmental Management Commission
U

i iam G, Ross ,Jr., Secretary
North Carolina Department of Environment and Natural Resources
` Alan W, Klimek, , F .F. Director
Division of Water Quality
AQUIFER PROTECTION SECTION
December 14, 200
MEMORANDUM
Memo To: Sharman Thornbtirg
From: Ellett Huffman
Subject. Woodchuck Whipper Corp.
Cleveland Co.
Permit No. WQ00016120
Mooresville Rpica
1 am in the process of reviewing tIt 11 Recycle System permits. The subject permit shows tip i
BIMS as expired, January 1, 2004, A site visit was performed on 12-8-2004. This system is still in
operation. The permittee was madeaware that the existing it his expired. Permit renewal forms
with instructions -0 were given to the permittee. The facility p cd to be well
maintained. There were no sigma of failure or overflow around the settling or holding tank. The tanks
are pumped out quarterly or when Beaded by a local septage haulingco,
cc: Central files
EH
One
Nyl
AIr
Division of Wafer Quality J aquifer Protection Section t Mooresville Regional office Phone: (76 ) 663-1699 Fax: (7 ) 6 - its `
0 East Center Street, Suite 301, Mooresville, NC 28115 Internet. hffllaw Jnr +ateVic. k

May 9,
WOOD/CHUCK CHIPPER CORPORATION
12: N, POST ROAD 1LLREGIONAL OFFICE
SHEt"BY, NORTHCAROLINA 28150SECTION
Subject:, Permit No. WQOO1 12
Wood/chuck Chipper Pressure Was
Wastewater recycle System
Cleveland, County
Deal- Mr. Beam:
in accordance with your request for renewal received August 20, 2004, we are fatwarding herewith
Pen -nit No. WQOO1 120, dated April 4, 2005, to i oodlchuck Chipper Corporation for the continued operation of
the subject wastewater recyclsystcin.
This pernut shall be effective from the date of issuance until April 30, 201,0, shall void Pe pit No.
tr Q001 120 issued February 6, 1999, and shall be subject to the conditions and limitations as specified therein.
Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate
system for collecting and maintaining the required operational information will result in future compliance
problems;
1f any parts, requirements, or limitations contained in this permit are unacceptable, you have the; right t
request an adju icatory hearing upon Written request within thirty () days following receipt of tills perntit, This
request must be in the form of a written petition, confornring to Chapter 150B ofNorth Carolina General Statutes,
and tiled with the Office of Administrative Hearings, 6714 bail Service Center, Raleigh, NC 7 ° -671 .
Unless such demands are made this permit shall be final and binding.
1f you need additional information concerning this matter, please contact Toni Wyche at (1) 71 -61
88.
Since
lain W. llirrelu, P.
cc: Cleveland County health Department
Mooresville Regional office, quuifer Protection Section
Technical Assistance and Certification Unit
S Central :Piles — Parker Lincoln (NVQO 11 6 1 0) `-war01ina
LAU Piles r l
Aquifer Protecti0t) Section t��fa 4vtawi crvic a Center 3�alextlt, C 2 t e [phone] customer service
(919) 1 -60 8 t 877-tali-6748
l tenict: h2o,enr state,nc.us 2'72 Capital Boulevard Raleigh, NC 277604 FAX
An Equal opportuniWAflamatee Action Employer _-- 50% R clerill(rk Post consumer Paper

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATIJRAL RESOURCES
RALEIGH
RECYCLE SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended,
and other applicable Laws, Rules, and Regulations
PERMISSION IS BEREBY GRANTED TO
Wood/chuck Chipper Corporation
Cleveland County
continued operation of a 684 GPD wastewater recycle system consisting of a 20 foot by 40 foot
washbay/equipment room, a 100 gallon catch basin, a 1500 gallon settling basin, a submergible pump, oil/water
separator, transfer pump, batch treatment and dewatering module, 1500 gallon treated water holding tank with
ozonation system, pressure return pump, polishing filter module, and all associated piping and appurtenances to
serve the Wood/chuck Chipper Corporation with no discharge of wastes to the surface waters, pursuant to the
application received August 20, 2004, and subsequent additional information received by the Division, and in
confortnity with the project plan, specifications, and other supporting data subsequently filed and approved by the
Departinent of Environment and Natural Resources and considered a part of this permit.
This permit shall be effective from the date of issuance until April 30, 2010, shall void Pennit No.
WQ0016120 issued February 26, 1999, and shall be subject to the following specified conditions and limitations:
I This permit shall become voidable unless the facilities are constructed in accordance with the conditions of
this permit, the approved plans and specifications, and other supporting data.
2. This permit is effective only with respect to the nature and volume of wastes described in the application
and other supporting data,
3. The facilities shall be properly maintained and operated at all times.
4: This permit is not transferable. In the event there is a desire for the facilities to change ownership, or there
is a name change of the Pertniftee, a formal permit request must be submitted to the Division of Water
Quality (Division) accompanied by an application fee, documentation from the parties involved, and other
supporting materials as may be appropriate. The approval of the request will be considered on its merits
and may or may not be approved.
5 In the event that the facilities fail to perforin satisfactorily, including the creation of nuisance conditions, the
Permittee shall take immediate corrective action, including those actions that may be required by this
Division, such as the construction of additional or replacement treatment or disposal facilities,

7
residuals generated from these treatment facilities must be disposed in accordance with General Statute
1 3- 15.1 and in a manner approa,red by the Division.
The issuaaice of this permit shall not relieve the Permittee of the responsibility for damages to surface or
groundwaters resulting from the operation of this facility.
The facilities shale be effectively maintained and operated as a non -discharge system to prevent the
discharge of any wastewater resulting from the operation of this facility.
. Diversion or bypassing of untreated wastewater from the treat cut facilities is prohibited;.
10. Any monitoring deemed -necessary by the Division to insure surface and ground water protection will be
established and an acceptable sampling reporting schedule shall be followed.
11. Adequate inspection, -maintenance, and cleaning shall be provided by the Perini tee to insure proper
operation of the subject facilities
12, `the Pea ittee or his designee shall inspect the wastewater -recycle facilities to prevent malfunctions and
deterioration, operator errors and discharges which may cause or lead to the release of wastes to the
environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspections log o
everiron y including at least the date and time of inspection, observations made, and any maintenance,
shall be maintained by the
repairs, r corrective actions taken b the Pe ittee. This log of inspections
p'er ittee for a period of three years frorn the date of the inspection and shall be made available to the<
Division or other perniftfing authority, upon request.
13. Any duly authorized officer, employee, or representative of the Division may, upon presentation of
credentials, enter and inspect any property, premises or place on or related to the recycle system, at any
reasonable time for the purpose of determining compliance with this permit, may inspect or copy any
records that must be maintained under the terms and conditions; of this permit, and may obtain samples of
groundwater, surface water, or leachate.
14. The annual administering and compliance fee must be paid by the Permittee within thirty t ttj days after
being billed by the Division. Failure to pay the fed accordingly may cause the Division to initiate action to
revolve this permit as specified by 15A, NCAC 2H.0c) .
15, failure to abide by the conditions and limitations contained in this permit may subject the Pea ittee to a
enforeenient action- by the Division in accordance with forth Carolina General Statute 1 -21 . to 143—
2 15.6C
d 11 statutes rules
1.
tT
The issuance of this permit does not exempt the Perrnittee from complying wi- any an a ,
regulations,, or ordinances which may be imposed by other government agencies (local, state, and fe es°a1
which have jurisdiction, including but not limited to applicable river buffer rules in 1 A NCAC 2W0200,
erosion and sedimentation control requirements in 15A 1' CAC Chapter 4 and under the Division's General
Permit N>GOIOOOO, mid any requirements pertaining to wetlands under 15A NCAC 2B 0200 and. 2H.
.05t1Ufi.
set of approved plans andspecifications for the subject project must be retained by the Permittee for the.
life of this project.
2

-I
18. Noncompliance Notification:
The Permittee shall report by telephone to the Mooresville Regional Office, telephone number (704) 663-
1699, as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Any occurrence at the wastewater treatment facility, which results in the treatment of significant
amounts of wastes which are, abnormal in quantity or characteristic, such as the dumping of the contents
of a basin or tank, the known passage of a slug of hazardous substance through the facility, or any other
unusual circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the facility incapable of
adequate wastewater treatment, such as mechanical or electrical failures of pumps, aerators,
compressors, etc.,
c; Any failure of a purnping station, sewer line, or treatment facility resulting in a by-pass directly to
receiving waters without treatment of all or any portion of the influent to such station or facility; or
d. Any time that self monitoring information indicates that the facility is not in compliance with its permit
limitations.
Occurrences outside normal business hours may also be reported to the Division's Emergency Management
personnel at telephone number [phone], or [phone]. Persons reporting such occurrences by
telephone shall also file a written report in letter form within five (5) days following first knowledge of the
occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem
does not recur.
21. Upon classification of the wastewater treatment and spray irrigation facilities by the Water Pollution
Control System Operators Certification Con-unission (WPC SO the Permittee shall designate and
employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be
back-up ORC(s) of the facilities in accordance with 15A NCAC 86 .0201. The ORC shall visit the
facilities in accordance with 15A NCAC 8G 0204 or as specified in this pert -nit and shall comply with all
other conditions specified in these rules,
22. The Perinittee, at least six (6) months prior to the expiration of this permit, shall request its extension.
LTpon receipt of the request, the Commission will review the adequacy of the facilities described therein,
and if warranted, will extend the permit for such period of time and under such conditions and limitations as
it may deem appropriate.
lie it issued this the 9"' day of May, 2005
NORTH CA INA ENVIRONMENTAL MANAGEMENT COMMISSION
lan'W, Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ001.61,20

Carolina
ozoivlslbh of Water Obaky
and Natural Resources
yt y
James B, Hunt, Jr_ Governor
Wayne Devitt, Secretary
�
, Preston Howard, Jr„ P.E,, Director
2 � 4
..
'Ire Guy Lingo,
Woodchuck ("hipper Corporation
12 North Port Road
Shelby, NC 28150
P
February `?fa_ 1999
1
MAR 1
999
Subject: Permit
Woodchuck Chipper,
Pressure V aslt
Wastevviner Recycle cle vsterrt
Cleveland Countw
Dear k1r, Lingo:
In accordance with your application received November 4, 1998. vie are forwarding herewith Permit No.
WQOO16120. dated f ruat � fit , 1999, to Woodchuck Chipper Corporation for the construction and operation o
the subject xvasteww¢ater recycle system,
.This permit shall lie effective from the date of issuance Cirttil .lanuar� 3 1. 2004, and ball he subject to the
conditions and liraair4atitwns as specified therein. Please pay prartil ular attention to tire-rrrbrritorin requirements in
this permit. Failure to establish an adequate systern for collecting and maintaining the required operational
information will 1-01,rlt in future compliance problems,
If anparts. requirements, or limitations contained in this permit are unacceptable, you have the right to
request an act *ju judicatory hearing upon written request within thirty` (30) clays following receipt oft this permit. This
request nicest be in the.forma of a written petition, conforming to Chapter 150Lf of North Carolina General Statutes,
and filed with the Office of Administrative Hearings, P,t . hawser 27447, Raleigh, IBC 27611-7. Unless such
derraands are made this permit shall be final and binding.
One set of approved plans and specifications is being forwvar°ded to you. on need additional information
concerning this taaatter, please contact foe Pearce at (91 ) 733-5083 extension
ince`F l
1.
°i, . Preston Howard', Jr., P.P,
cc: Cleveland County Health Department
James Law°index, PE
echnrca .�'�ssrstan�c �rrd C=ercrfycatronnrt ` .. ,..
Non -Discharge C ornplirance/Enforcement Unit
PO Box 29535, Raleigh, North Carolina 7 5-0535
n Squat Opportunity Affirmative Action Employer
Telephone [phone] Fax (tti) 733-071
50% reeyet dti %Faust-consramer wiper'

NORT13 CAR LIN
ENVIRONMENTAL, MANAGEMENT COMMISSION
ISSI fl
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOLRClE~`
RALEIG14
RECYCLE SYSTEM PERMIT
In accordance with the provisions of Article ?l of Chapter 143. General fa atutc, of' vomth Carolina as amended, and
other applicable Laws, Rules, and Regulations
ulations
PERMISSION IS HEREBY GRANTED TO
Woodchuck Chipper Corporatiou
Cleveland County
FOR THE
construction and operation of a 684 GPD wastewater recycle system consistingof a 20 rota by fi foot
v�ash ay/ uipillc �t r� � rya. a l C4€1 �a11���� catch basin, a I5�l�i ally 1500 �� ail r�nt���tt� �1 u� at x ble l�nl irix� tank with
separator, transfer pump, batch treatment € d she t rin module, Corp
om"Aratit`smm sy;;ternPre,,surc return pump. amrtl polishing
module to serythe aPplicati��t��s� ci��l� ��b� 1 ,oa��s rr
with no discharge of m rites to the surface waters, pursuant t
conformitywith the pmopect plan, specifications. and other supporting data sulasequentiv file and approved by the
e.ptmrtrnemtt of pn brr}crmmtem�t and Natural (resources and considered a Part of this permit,
This permit shall be effective from the data: of issuance until January 31. 2004 and shall he subject to the
tollo,wing specified conditions and limitations
1. This permit shall become voidable unless the facilities are constructed in accordance with the conditiomts of
this permit. the approved plans and specifications, and other supporting data.
?. This permit i, efl'ecti, e only with respect to the nature amid volurne of wastes described in the application and
other supporting data,
d,. The facilities- slmall be properly maintained and operated atall times,
'This permit is not transferable, In the: event there is a des -ire the
ulatrsttod to the nlnJge is cart t G�"a rthere
t�iva9it
a narne change of the Perntmttee, a formal permitrequest must �e
(Division) accompanied by an application fee, documentation from the smarties involved, and ether supporting
materials as may be appropriate. The approval of the request wt be considered red on its merits and may or may
not be approv4

uction and prior 'to operation of this permitted facilit\­ a certification ,just be,
5, 1,1:pon completion of constr itying that tile permitted iacility, has been Installed in accordance
professional engineer cert ials. to be
received frOul �1 s, and other supporting niater I 4ttlrs_p
with this permit_ tile approved plans and specification, "k further constructi011
s WV
retain the re 3onsibility to trac
artiall-', cCrtificd , "'99 shall t I com Jetion once tile en ect has
n a final certificate o
erll�,_r�nd shall rovide 29535�Raleigli� NC
yproved Under the satne nitting Unit. P�O. Box,
""o'll-Discharge Pert
been coill feted. , ail the Certification it) tile N
f:,T6_26-0535. I riti satisfilctOrily, including the creation of nuisance conditions. the
In tire event that the facilities fail to perfo
6 cluding those actions that may be required b� this
Permittee shall take immediate, corrective action, in
Division, such as the constrUctiOn of additional or replacement treatment or disposal facilities,
T
office, telephone number (704)66-1-1699, shall be notified at least jorty-eight (48) The Mooresville Regional n in -place inspection be ade, Such
that a
hours in advance of operation (if the installed facilities 8�a,mm. until 5:00
notification to the regional supers isor shall be made during the normal office hours fron,call 00
p,m. on Monday through Friday, excluding State Vlolidiys•
residuals generated from these treatment facilities must be disposed in accordance with General Statute
8, The
143-215.1 and in a manner approved by the Divisiol",
' issuance of this pen -nit shall not relieve t I lie pern-littee of the responsibility for damages to surface or
rhe
ground,waters resulting from the operation of this fi"cility,
-diseharge system to prevent the discharge
10 The facilities shall be effectively maintained arld operated as a non
of any w,,astevvater resulting fron, the operation of this facility.
11, Diversiou or bypassing of untreated wasiteNvater from the treatment facilities is prohibited,
12, Any monitoring deemed necessary by the Division to insure
surface followand& ground water protection will be
l be e
established and an acceptable sampling reportirig schedule
13, Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to insure proper operation
- of the subject facilities, signee shall respect tw
he Nvasteater recycle facilities to prevent malfunctions and
14. The Pertilittee or his de e or lead to the release of wastes to the
deterioration, operator errors and dischargesw-hich may caus I r
environment, a threat to hurnan health, or a rmisanceThe Permittee shall maintain an inspection 09.0
sue including at least the date and time of inspection, observations made, and any maintenance, repairs,
-njittec� This log of inspections shall be maintained by the Permittee for
or corrective actions taken by the Pe tion and shall be nlade available to the Division or other
a period of three years from the date of the u1spec
permitting authority, upon recluest• upon presentation of
or representative of the Division may,
15� Any duly authorized officer� eiriploYec, ises or place on or related to the recycle sYstcm at any
s, enter and inspect my Property, Prern may inspect or copy any record
that must be maintained under the terms and s
credential mpliance Nvith this ermit, les of
reasonable time for the purpose of determiningt5 co conditions of thisppermit, and may obtain samp
groundwater, surface water, or leachate,, must be paid by the Perinittee vvithin thirty (30) days after
16, The annual administering and compliance fee rn e they
belt action to
being billed by the Division Failure to pay the fee accordingly may caus
AC
revoke dais permit as specified by 15A NC 2H 0205 (c) (4)
2

atiOuS Lornatned in this permit mav sub�lect the permittec to an
11ure to abide b� the conditions and limit,
17, th N -215,6A to 143
enforcenient action by the Division it, accordance wl worth Carolina General Statute 143
2 1 5_6C, he 1atutes, rules,
ttee from coluplying with any and all su
issuance of permit does not Preclude the Perm'
reoulation-i. or ordinances which nia� be imposed bN other government agencies (local� state� and federal)
L N%hich havejurisdictiom
ns, for the
sub
19, A set of approved plans and specificatio jec, pr(�ject must be retained by the Perminee for it e
life of this project,
10 Noncompliance Notification:
The Permittee shall report by telephone to the Mooresville Regional officeteklephone number (704)663-
r on the next woring day following the
1699, as soon as possible, but in no case more than 24 hours o
occurrence or first knowledge ofthe occurrence of ally Of the *1`how'n9-'
ol. Any occurrence at the ovastewater treattuent facilitw. wwlaiclt results in the treatmngent of scignificant amounts
ithe dumpiof te ontents of a basin
of,�vastes which are abnormal in quantity or characteristIc, such as
or tank. the known passage of a slug of hazardous substance through the facility. or any other unusual
circumstancesnown or unknown reasons, that randers tire facility incapable of
cc, compressors,
b, Ali) PrO .s unit failure, due to I failures of pumps, aerators,
adequate wastewater treatment, such as mechanical or clectrica
etc.:
c . Any failure of a pumping station, sewNer Bate;or treatment facility resultingh statiin spry-pciltdi
rectly to
receiving waters without treatment , of all or air\, portion of influent to sucy, or
ates that the facility Is not in compliance with its permit
d� An� time that self -monitoring information Indic
limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter ine the actions tform withorproposed in five (to
5)
days follo,�sing first knowledge of the occurrence, This report must outlaken
be tapers to ellsonc that the problem does not recur. er pollution Control Systems Operators Certification
41 (jpou classification of the facility by the 'Wat
11 treatment plant operator to be
Coululission (WpcSOCC), the Permittee shall employ a certified wastewater of
in responsible charge CC of the wastewater treatment classifi
twwIran the ation assigned to the asteater treatment
the type and grade at least equivalent to or greater t
certifid back-up operator of the ate
facilities by the WpCSOCC. The pemlittee must also employ e
a
with the conditions of I SA NCAC 8A 0202. The ORC of the facility mustapproprivisit
type and grade to comply facilitat last dailyt excluding weekends
each Class I facility at least weekly and each Class 11, Ill. and IV the facility and
and holidays, and must property manage and document daIlY operation y and meaintenance of
must comply with all other conditions of I SA NCAC 8A M02,
3

atiou of this pennit, shall request its
prior to the expir extension, Upon
22, I'crinittec, at je,,jt six (6) months 11 11 11
tile adequacy of tile facilities described t eret , a d if
receipt of tile request, the C ommission will rep,ieNN
%arranted. ,,� 01 e\tend the perruit for such period of time and Ullder such conditions aridlimitations as it may
deem appropriate,
Permit issued this 111C I \ ellt�-Slxth day of February, 1999
NORTH CA INAENVIR MAN AGUAPNIT CONPOISSI ON,
, Preston Ho\vard, Jr, P,E,, Director
Division of �\ , ater Quality
Bv Authorit\' of the Environmental Management Commission
permit Number \N-"QO016120
4

Permit tier.°`t P iG
februarw 26, 1999
ENGINEER'S CE t I CC 11 ION
Partial final
as a duly, registered Professional firr irreer in the Mate of North
r-olina. ltaw irrg. t eem atrtP crrirec# tt t rst rwte (peritrdically, weekly, hill tirx 0 the constrtrcticrrr of the proaject;,
llrgjec°t ."tune ocotf sr tindt'rararttt
for the fie mittee herebs state that, to the best of my abilities, dire care and diligence was used in the ohservation of
tilt.: cOrtstrUCtiOn such that the construction was trfrs roved to be built within substantialcompliance and intent of this
permit, the approvedplan,,, and specifications, and crater supporting materials,
Signature Registration No.
Irate
s

KO
,
NEW
ADDITION
STING
LOADING
OOcK
APPENDIX III
4 r,`
t ,s` SIte Map
.. e.a
ADDITION TO
.,
WOODCHUCK ASSEMBLY
PLANT
... ... .� - ua .°. �. ...
i

Settling Basin and Treated
,.,: Water Holding Tank
Recycle System
to coot"%,
'Painting -
Catch Basin
SEAL
Area �
1
Wash V 40" 'PROD 0-04
too, lutes.
1. The Wash Bay will be located under rural
In the planned plant expansion area as shown,
. the Wash Water Recycle System will b
located within the covered wash bay, Any
potential leaks from the recycle equipment will
therefore be contained within the closed loop
system.
. The inryground Settling Basin and Treated'
Water Holding Tank will be located a acent to
Now Production Expansion Area , ti e racycle system to provide short pipin runs
bt?" X t Ott"
. See Recycle System Layout Drawing for
additional details:4—
Existing Building
Plan Vie
General Layout Showing
Planned Wash BeyLocation APPENDIX IV -A
taeniatle Orify - Do viol Scats' Plannedl
ant Expansion & Wash Bay/Recycle System
Wood Chuck
Oatu M Drawn key: cvh Ct No.�1
Chipper r NC
I.._e_ _

150gallrara 9 150 gafkan
Settling / Equalization Basin F � Treated Water Holding Tank
Submergible
Pump/cage
1V
1
drain finu(s) Cafforvartod Ak and
su�t�art ' t
Faith Worst Ouaitte Control Panel (rocyno roarin)
� a r#crry rP r ldradn modfaDispenser
jModulo j
Balch
Treatment
ULTRACEPT
l ater Separator It
dr%n
Dowstoritv
e9ralr l #� d a h
�71 71—
Assembly ra rrrr #ram
Po
Transfer PumpPolishing
And Filter
PlatformPvry Itne t
hold4s; tat*
Pump tag* t
suPsrsit*t gg
�l � I tlat8s; awfirnIlontm krwlteer
apt fi t. The coiling height inside the equipment room should be JZXjaJMUMSjl� CA Rot
orate � r�
. Compressed alr and fresh water outlets should be located In the vicirrity shown
g. Floor surface should have very slight slope toward floor dralm
d, Settling Tank And Treated `dater Holding Tanif shell be set to the nesassanifh at the site
SEA to allow proper drainage (dtr8" per toot}; two access parts Installed per lank with risers to grade.
111
Nv-
Af
APPENDIX IV-B
ivv*v Catch Basinrs rr z (Schernatl Only . Do not Scab)
:
Shelby,Proposed Recycle System Equipment Layout
ULTRACEPT Wood Chuck Chipper Corporation
NC
l�ratrt, t�1gTt Drawn to vta 7wv Iti..
G

22
I , Subrootgible Purrip
Z By -Pass Orifice
3, Check Valve
4 Flan Control Valve 21 Q2
0
S. Oil ratter Separator
M,
fiTransfer Pump 09zonation Module
7, Batch Treatment Module
8, Air Mixer Valve
P. Decnnt Valve Recycled Wash Water
I OSludge Draw Off Valve to Pressure Washer
11, Downtering Module
12, Air Diaphragm Transfer Pump
13 Bag Filter Batch Treatment 17
14 Pressure Return Pump (TOP VIE 24
15, Multi -Media Filter Oil/Water Separator Module
16, Final Crttuidgo Filter
17. Control Panel 7
18, Recirculation Pualp 23
19, Dryer 4 ULTRACEPT 13
20. ozone Generator
21, Oil Draw -Off VnIvo Oil/Water Separator
22, Main Drain / Cleanowt
23, Tank Overflow
24, Calnout Valve(s)
10 Polishing
12 Module
9' 14
Nwaleting Module
Z rtrarta
pe
4
Alrk CAR01
— I
SPECIFICATIONS
Wash.0 %IAK 1*4 S/0to'N 11 01,
10ti S 01,
Pad
- Oil/Water Separator flow capacity - 3-5 gpm
- Batch Treatment Capacity - 500 gallons/batch; up to 3000 gallons SCAL
per day (1 -3 batches per shift is typical operating level) 14116
- Services Required: 120 VAC electrical, compressed air, water
1000-1500 gal 1000- 1500 al
- Odor control provided with recirculating Ozonation System g
SetiNng/Equalization 'rank - See Pre -Installation Drawing for installation requirements Treated Water Holding Tank sv1#
(by others) - System configuration and components may change based on (by others)
application requirements
APPENDIX V
ULTRACEPT Flow Schematic
ULTRACEPTO Recycle System
Dnawn by Dwg No,: URS-4

t
UL
4' hR
` r atATOR
Ll
M
OIL -WATER SEPARATOR
I
TransSar
pipe
1.5COMPARTMENT
Chock VaNe
Fiow
4A.wt
Pick ry.
4mP th t Pto � �
� 04 Drainage
to
{t TI E Y a
..(t
and &A In 9 It �
@
)
a
ur
Switch pxwe in
Pit
- . o
Waters (11.ra)
09 Skirt~
orOLd
Ex at
Discharge Back
t to Surge Pit
Media BasketUj
d
Transw
Dischame
Dramage
5
w
Uj
i
a Drains to Surge
COMPARTMENTF
" t r
(Waste Oil
Pit rrx. 12 spas.}
Fiberglass Modular Unit, let Control al
� t rrr rrl Pump
LL
Check Valve, Patented Pick Up Pit Cage Including
Heatem for Outside Freeze Protector, (-41
Pickup Pump, and All Required Plumbing
Final Oil PiAishing Media
Components, Drainage Kit.
Surge Pit Alarm (Tank alert)
�'
Power Requirements, PadRequirements-
AC Pick-up Puy amps 6' (9 ) Long x ° (1 0) Wide x :' 11 C ) Thick
1000 aArt 120VAC SinglePhase # ter- p
UT
WE�GHT VOLUME FIGURE NUMBER
POUNDS CUELC FE:-
zrtad onI t ct Paper
APPENDIX 11

State of North Carolina
Department of Environment and Natural Resources
Division of Water Quality
INSTRUCTIONS FOR FORM: RFA 01-02
(WAs"rFWATER RECYCLE FACILITIES)
The Division of Water Quality will not accept this application unless all the instructions are followed.
Plans and specifications must be prepared in accordance with ISA NCAC 2H .0200 and good
engineering practices. Failure to submit all oft required items will lend to additional processing
and review time for the permit application.
For more information, or to download this application, visit our as site av h2aenrslate. ", c, avndpyl
A. Application Form (All Application Packages):
Submit one original and four copies of the completed and appropriately executed application form,
The instructions (PagLs, I and 2 of 5) do not as to be submitted. Any changes made to this forra
will result in the application being returned. The Division of Water Quality (Division) will only
accept application packages that have been fully completed with all applicable items addressed.
The application must be signed by an appropriate person in accordance with 15A NCAC 214.0206.
The, project name should be consistent with the project name on the. plans, specifications, agreements,
etc,
v' If this project involves a rnotlification or renewal of an existing wastewater recycle facility, submit
one copy of the existing permit.
If this prqJect is for as renewal without modification the application should only complete sections I &
H; and sign the applicants signature on Page 5.
B. Attachment (All Application Packages):
Submit the, completed and property executed Form WSCA (most recent version) for each watershed
within the project location.
Clication Fee to New or Modification Application Packages):
Please see our website for the appropriate application fee,
Submit a check in the appropriate amount made payable to: North Carolina Departinent of
Environment and Natural Resources (NCDENR). The appropriate amount can be determincil from a
Fee Schedule Attachment or from the above cited webrit e.
D. Cover Letter All Application Packages):
Submit one original and four copies of a cover letter, which lists all items and attachments included
in the application package as well as a brief project description.
If necessary for clarity, include attachments to the application. Such attachnients will be considered
part of the application package and should be nutobered to correspond to the section to which they
refer.
E. Wastewater Analysis for Industrial Wastewater (All Ng-w Application Packages):
* Submit five copies of an analysis of the influent wastewater. The chemical analysis must include,,
hot shall not be limited to: Total Organic Carbon, BODi, COD, Nitrates, Chlorides. Phosphorous,
Phenol, Total Volatile Organic Compounds, Total Coliforins and Total Dissolved Solids.
* All testing shall be perf&rmed by an appropriate Division certified laboratory.
Where an actual wastewater sample cannot be obtained, wastewater generated from similar
wastewater recycle facilities or unit processes in a different location may be, sampled. When no
actual wastewater analysis data can be obtained, this data shall be estimated and references provided
to justify the approximations.
F. Detailed Plans and Specifications (All Application Packages):
Submit five sets of detailed plans and specifications signed, sealed, and dated by as NC licensed
professional Engineer.
Instruction,.; for FORM REA 0 1 -02 Page I of 5

Plans must include the following minimum items: a general location map, plan and profile views of
the wastewater recycle facilities as well as the proximity of the facilities to other utilities and natural
features, and detail drawings of all items pertinent to the facilities. Tfie map shall clearly indicate all
buffers as required in 15A ,NC AC 2H .02196)(5).
Specifications must include, at a minimum, the following for all items pertinent to the overall
wastewater recycle facilities: specifications for each unit process and quality of construction testing
procedures to ensure the integrity of the final, product is in accordance with 15A NCAC 2H
.0205(d)(I )(B), including leakage and pressure testing,
Plans and specifications must depict a completed design and not be labeled with preliminary phrases
(e.g., FOR= REVIEW ONLY, NOT FOR CONSTRUC'noN, etc.) that indicate that they are
anything other than final plans and specifications, However, the plans and specifications may be
labeled with the phrase: FfNAL DESIGN - NOT RELEASED FOR CONSTRUCTION,
G. Engineering Calculations (All Application Packages):
*K Provide a at balance calculation that clearly demonstrates that the facilities are to be complete
wastewater recycle facilities (i.e., hydrologic inputs minus hydrologic losses show that more
wastewater is utilized than produced). The basis for all values and assumptions should be well
documented in this calculation.
If the, recycle facility is completely enclosed (under roof or all closed tanks) AND it involves the Ilse
of a package wastewater treatment system specifically designed for this type of facility, five copies, of
the manufacturer's information may be submitted in lieu of the, engineering calculations requested
below.
Submit five copies of all design calculations that have been signed, scaled, and dated by a NC
licensed professional Engineer.
Calculations most include the following minimum items: flow calculations; equipment/unit pre ess
sizing calculations; treatment efficiency calculations; hydraulic calculations through the wastewater
recycle facilities, friction/total dynamic head calculations and system curve analysis for all pump
stations; pump selection information including pump curves, manufacturer's information, and
recommended installation guidelines, pump station cycle times and pump run times; and flotation
calculations for all equipment/unit processes.
K Treatment and/or Storage Units (All Application Packages with Open Unit Processes Such as
Impoundments, Ponds, Lagoons, Etc.).
Ensure that the submitted technical specifications address the proper installation and liner as required
in 15A NCAC 214 .0219(c), (d) and (f).
Submit documentation detailing that adequate fireeboard is provided to ensure containment of the 25-
year, 24-hour storm event and continue to ensure structural integrity of the unit. Consideration
should be given to drainage area, slope, soils, impervious areas, etc.
1. Residuals Management Plan (All Application Packages):
Submit a detailed explanation as to how the residuals that are generated (including sediments and
grit) will be stored, treated and disposed of in accordance with 15A NCAC 2" a0205(d)(I'XI-U.
If oil or grease removal and collection is a designed unit process, please submit an oil/grease disposal
plan.
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING
INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NORTH CAROLINA DEPARTMENTOF ENVIRONMENTAND NATURAL RESOURCES
DIVISION OF WATER QUALITY
NON4)ISCHARGE PERMITTING UNIT
TELEPHONE NUMBER: [phone]
Instructions for FORM RFA 01-02 Page 2 of 5

State of North Carolina
Department of Environment and Natural Resources
Division of Water Quality
WASTEWATER RECYCLE SYSTEMS
fTHIS FORM MAYBE I-110TOCOPIED FOR USE AS AN ORIGINAL,)
Application Number: completed by D%1Q)
L GENERAL INFORMATION -
Pro ect Name,-
1 Applicant's name (Name of the owner of the facility. If a company or corporation it must be registered
with the Secretary of State):
1 Name and complete mailing address of applicant,
City: State-, ­— Zip-'
Telephone number: Facsimile nmnber:(_._)
Email Address.-
4, Project name (name of the facility):
5. Complete, address, of the physical location of the facility if diflerent from mailing address of applicant:
City: Stann. --- zip:
6, County where project is located:
7Name and complete address ofengineering or consulting firrn
City- State: Zip:
Telephone number: Facsimile nurnber: ( _­­)
8, Name and affiliation of contact person who can answer questions about project:
-..—Email Address:
IL PERMIT INFORMATION:
L Project is: new; m.modification; renewal without modification
Note. Renewals witluxa midi fications shouldjust fill out sections I & 11; sign the applicants signature on Pape 5.
1 Fee submitted: (See Instruction C.)
3. If this application is being submitted as a result of a modification to an existing permit, provide:
existing pennit number and the issuance date
4Applicant is. ____ public, private
5. If project disturbs, more than one acre, provide date when an erosion and sedimentation contrul plan was
submitted to the Division of Land Resources, or local delegated program, for approval:
6. If project includes any stream or wetland impacts, provide date when Nationwide 12 or 404 permit was
submitted for approval-
7. Provide buffers used to maintain compliance with arty applicable river basin rules in 15A NCAC' 28.0200
(e.g., Neuse, River basin buffer rules, etc.):
FORM: RFA 01-02 Page 3 of 5

IIL INFORMATION A TE
L Please provide a one. or two -word description specifying the origin of the wastewater (school, subdivision,
hospital, commercial facility, industry, apartments, condominiums, etc.):
I,
. Volume of wastewater recycled by this project .m _ _ .. �gallons per day
3. Explanation of how wastewater flow was determined (15A NCACl1 .fl l
a Nature, of wastewater: _._ _ % Domestic/Commercial; % Industrial,
% tither waste - specify;
IV. DESIGN INFORMATION:
1, Briefproject description (attach a flow diagram ofprocess to assist in explanationy
2. Provide the number of earthen impoundments 6n the system-
flow are impoundments lined (see Instruction =
d; What is the designed freeboard of each impoundment?
5. Are any impoundments designed to receive adjacent surface rnnra
If please specify the drainage area; square feet.
6. a. 1 0-y r flood elevation feet mean sea level'
ba Finish grade elevation of the impoundments: _,......w. _-_-. feet
ea Measures taken to protect the impoundments against flooding:
7, How are requirements of 15A NCAC1 f .tl 1 f)(d to be met?
FORM: RFA 01-02
Page 4 of

Professional Engineer's Certification-
11 __ —, attest that this application for
has been reviewed by me and is
accurate, complete and consistent with the information supplied in the engineering plans, calculations, and all
other supporting documentation to the best of my knowledge. I further attest that to the best, of my knowledge the
proposed design has been prepared in accordance with this application and its instructions as well as all applicable
regulations and statutes. Although certain portions of this submittal package may have been developed by other
professionals, inclusion of these materials under my signature and seal signifies that I have reviewcd this material
and have judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-
215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in
any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $ 10,000 as well as
civil penalties up to $25,000 per violation.
North Carolina Professional Enghteeesseal, signature, and date:
Applicant's Certification:
attest that this application for
— has beenreviewed by the and is
accurate and complete to the best of troy knowledge. I understand that any discharge of wastewater to surface
seaters or the land will result in an immediate enforcement action which may include civil penalties, injunctive
relief, and/or criminal prosecution. I will make no claim against the Division of Water Quality should a condition
of this permit be violated. I also understand that if all required parts of this application are not completed and that
if all required supporting information and attachments are not included, this application package will be, returned
to me as incomplete. Note: In accordance with NC General Statutes 143-215,6A and 143-215.68, any person who
knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2
misdemeanor which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation.
Signature: Date.
FORM: RFA 0 10 Page 5 of 5

Milk"; III Pill lillIvIII pal
-

v Plaaras must include the fiallowltrar arriraitrruuat itcrtra: as I.Mrertal location paraap. pkir= an 1 profile 6 cus i
the wastewater ruck=clu facilities as well as the roxitmix (if the facilities to o,h r utilities and net€ r
feauture%, and detaif dra iur s cif all itcarns pertinent to ttrc facilities, The €tram %haall cic4rrly indicate r
buffers as required in 15A NC'ACA 21-1 .0 I (l)< 1,
Specificati()ns must include, , at, a € iniaatraan, the following fo- all items perlinent it, the ov ro
wastewater recycic facilities.- specifications for cach unit process and qua hi-, of cons tructic'n tes is
procedures to ensure the integrity of the 'final product is in accordance wilh 15A NCAC
.0205(d)( l )(l ), including leakage and pressure testing.
V Plains and specifications precast depict a completed design and soar he laahch-d with preliminary phrase
lc _ FOR REVIEW ONLY. NOT FOR CONSTRUCTION. etc.) that indicate that they
anything other than final plans and specifications. However, the plans and specifications may I
labeled with the phrase: FINAL L p IGN - NOT RELEASED FOR CONSTRUCTION.
'
G. Engineering Calculations (All Application Pac aagcs):
Provide at rater balance calculation that clearly demonstrates that the facilities are to be cornplc
wastewater r r cle facilities i.e., hydrologic inputs minus Itydrologic losses, shave that run
wastewater is utilized than produced). The basis for all values and assumptions should be wi
documented in this calculation.
If therecycle facility is completely enclosed (under roof or all classed tanks) AND it involves the u
of a pact a c wastewater treatment system specifically lly designed Im this type of facility, five copies
the manufacturer's information may be submitted in lieu of the engineering calculations request
below
Submit five copies of all design calculations that havc been signed- scaaledand dated by a IS
licensed Professional Engineer.
Calculations must include the following ininimum items: flow ca$icualations; equipment/unit proct
sizing lcuulatio ns treatment efficiency calculations, hydraulic daalculaatiom through the wastewiv
recycle facilities; frict onhotal dynamic head calculations and system curve aana iysis for all parr
statianst pump selection infortitation including pump curves, manufacturer's information, a
recommended installationguidelines-, pump stature cycle threes and purnp run tinics„ and fiatati
calculations for all equaipment upnit pros ssee.
H. Treatment and/or Steerage ni (All reapplication Packages with Open Unit Processes Such
Impoundments, Bonds, Lagoons, Etc.):
V Ensure that the submitted technical specifications address s lee proper installation and liner as requh
in 1d A NCACd H ,021q(c). (d) and ( .
Sunburnt documentation detailing that adequate firoeboard is provided to erasure containment of the
year, 2-hauar storm event and continue to ensure structural integrity of the unit, C onsideran
.should betriven to drainage area. slope. sails, impervious areas, etc..
1. Residuals Management eant Flan (All Application Packages),.
Submit a detailed explanation as to how the residuals that are: generated tincivadturp sediments s
Brit) will be stared, treated and disposed of in accordanos, with 15X NCAC 2H _it2t'; (d)(l)t.M
If ail or grease removal and collection is ar designed unit process, )please submit an oil/grease dispo
plan.
THE COMPLETED,.kPPLICATION PACKAGE. INCLUDING ALL Sj'TPPORTING
INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLONN'ING ADDRES!
DIVISION OF A'ATER, QUALITY
NON -DISCHARGE PERMITTING ..€€? IT
By Fi. r Postal Service:
1617 MAIL R E CENTER
RkLEIGII, NORTH CAROLINA 769-I6I
s' Courier/Special Delivery:
512 NORTH, SALISBURYSTREET,
SUITE 1,219
TELEPHONE NUMBER: (919) 733-5ft3

FF,
State of'North Carolina
Department of Environment and Natural Resources
Division of Water Quality
WASTEWATER RECYCLE SYSTEMS
(THIS FORM UA Y BE PHOTOCOPIED FOR USE ASAN ORIGINAL)
Application Numbee: (- Ir- -4 t-, I
1. GENERAL INFOR MATION.-
1. Project Name:
2. Applicant's name (Name of the owner of the facility, If a company or corporation it must be registered
with the Secretary of Statc):
3. Name and complete mailing address of applicant:
City- State: Zip:
Telephone number Facsimile number:
Email Address-,
4. Project name (name of the facility):
5. Complete address of the physical location of the facility if different from mailing address of applicant -
City: 11 State: Zip:
6. County where project is located:
7. Name and complete address of engineering or consulting firm:
City: State- Zip:
Telephone number- Facsimile number:(_)
9. Name and affiliation of contact person who can answer questions about project:
-Email Address:
It. PERMIT INFORMATION:
I Project is: __ new-, modification; renewal without modification
Note: Renewals without, modifications should Just all out sections I & U, sign the applicants signature on Page 5.
2. Fee submitted: $ (Seetristruetion C.)
3. If this application is being submitted as a result of a modification to an existing permit, provide:
existing permit number and the issuance date
4Applicant is: ,__ public, ___ private
5. If project disturbs more than one acre, , provide date when an erosion and sedimentation control plan was
submitted to the Division of Land Resources, or local delegated program, for approval:
6If project includes any stream or wetland impacts, provide date when Nationwide 12 or 404 permit was
submitted for approval:
7. Provide buffers used to maintain compliance with any applicable river basin rules in 13,E NCAC 213 .0200
(e.g., Nease River basin buffer rules, etc.), -
FORM: RFA 0 1 -02 Page 3 of 5

IV--- ---­-'­-"' -, --- '' - ---------- ---
Ill. INFORMATION Ttfyl ON WASTEWATER:
1. Please provide a one- or two -word description specifying the origin of the wastewater school, subdivision,
hospital, commercial facility, industry, apartments, condorniniums, etc.):
. Volume of wastewater recycled by this project-_ gallons per day
1 Explanation of how wastewater How was determined 1 SA NCAC H . l 1 ).'
4. Nature of wastewater: % esti l ornm iali % industrial;
% Other waste T specify -
IV. DESIGN INFOR AT Alt
1. Briefpro description "attach a flow diagram of process to assist in e 1 ation -
. Provide the number of earthen impoundments in the sy t
3. How are impoundments lined? (see Instruction )=
4. What is the designed fiveboard of each impoundment?
. Are any impoundments designed to receive adjacent surface runom.
If so, please specify the drainage area- square feet.
b. a. 100-year flood elevation: feet meansea level
. Finish grade elevation ofthe impoundments., feet
c. Measures taken to protect the impoundments against flooding-,
"7 How are requirements of 15A NCAC 1i <t1 1 'Gi 3 to be met`
FORK RFA 0 1 -fat Page 4 of 5

Prof mional Engineer's Certification:
1, attest that this application for
has been reviewed ky me and is
accurate, complete and consistent with the information supplied in the engineering plans, calculations, and all
other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the
proposed design has been prepared in accordance with this application and its instructions as well as all applicable
IJ
regulations and statutes, Although certain portions of this submittal package may have been developed Icy other
professionals, inclusion of these materials under my signature and seat sipilies that I have reviewed this material
and have judged it toe consistentwith the proposed design. Note: Inaccordance with NC General Statutes 143-
215.6A and 143-215.6B, any pet -son who knowingly makes any false statement, representation, or certification in
any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10,000 as well as
civil penalties up to $25,000 per violation.
No Carolina Professional Engineees seal, signature, and date:
Applicant's Certification:
attest that this application for
has been reviewed by me and is
accurate and complete to the best of my knowledge. I understand that any discharge of wastewater to surface
waters or the land will result in an immediate enforcement action which may include civil penalties, injunctive
p.
relief, and/or criminal prosecution. I will make no claim against the Division of Water Quality should a condition
of this permit be Violated. I also understand that if all required parts of this application are not completed and that
if all required supporting information and attachments are not included, this application package will be returned
to me as incomplete. Note- In accordance with NC General Statutes 143-215.6A and 143-215.6B. any person who
knowingly makes any false statentent, representation, or certification in any application shall be guilty of a Class 2
misdemeanor which may include a fine not to exceed $10,000 as well as civil penalties up to S25,000 per violation.
Signature: Date -
J
FORM: RFA 01 -02 Page 5 of 5

F,
Instructions for FORM RFA 0 1 -02 Page 1 of 5

Plan must include the following naininmm items: it gxncrtal location map. 111a11t and profile e°ic °s
the wastewater recycle faacilitics as well as the proximny of the facilities to ether utilities and natur
features, and detail drawings of all items pertinent to the facilities. The Map %fill[! clearly indicate
buffers as ra uircd in I SA NCAC 2fl .0219(j)(5).
Specifcaations must include. a! a minimum, tfte followrisag for all items pertinent to the oven
wastewater recycle facilities: specifications for cNich unit process and quality of construction to ti
procedures to ensure the integrity of the final product is in accordance with I iA NC At".
.0205(d)(l )( )= including leakage and pressure testing,
Playas and specifications trust depict a completed design and not be labeled with preliminary phra,
(e.g., FOR REVIEW ONLY NOT FOR CONSTRUCTION, etc.) that indicate that they a
ariaything, other than final plans and specifications. However, the plans and specifications may
labeled with the phrase, FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION
G. Engineering Calculations (.All Application Packages);
Provide a water balance calculation that clearly demonstrates that the facilities are to be cramp[*
wastewater recy cle facilities (i.e., hydrologic inputs. mmus hydrologic losses show that rtat:
wastewater is utilized that produced). The basis for all values, and assumptions should be w
documented in this calculation.
«' If the recycle facility is completely enclosed (under roof or all closed tanks) AND it involves the t
of a package wastewater treatment system specifically designed for this type of faacility, five copies
the manufacturer's information n may be submitted in Beat of the engineering calculations reques,
below,
Submit five copies of all design calculations that have been signed, scaled, and elated by al
licensed Professional Engineer.
Calculations roast include the following minimum items: flow calculations; equipment/unit proc
sizing calculations; treatment efficiency calculations. hydraulic calculations through the wastewE
recycle facilities.; friction/total dynamic head calculations and system curve anaivsis for all pu
stations; pump selection information including pump curves, manufacturer's information.
recommIended installation guidelines: pump station cycle tinges and pump run tunes; and ffotat
calculations for allequipment/unit processes.
H. Treatment and/or Storage. Units (All Application packages with Open grit Processes Such
Impoundments, Ponds, Lagoons, Etc.):
Ensure that the submitted technical specifications address the paper installation and liner as requi
in: l A NCAG 2H .021(c), (d) and (fi).
ySubmit documentation detailing that adequate freeboard is provided to ensure containment of the
year, -hour storm event and continue to ensure structural integrity of the unit. Considerat
should be given to drainage area,slope. soils, impervious areas, s, etc..
1,, Residuals Management Flan (All application Packages):
Submit a detailed explanation as to how the residuals that are generated (including sediments a
grit) will be stored, treated and disposed of in accordance with 1 A NCAC 2H .0205(_d)(l )(H).
if oil or grease removal and collection is a designed it process, please submit an oil/grease di ps
plan.
THE COMPLETED APPLICATION PACKAGE. INCLUDING ALL SUPPORTING
INFORMATION AND MATERIALULD BE SENT TO THE FOLLO'WIN-IGADDRES
NORTHCAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL E f1 GEt
DIVISION GE WATER QUALITY
NON- i G A GE PERMITTING T1NTIT
v U.S. Postal Service. By COREkdial e iy -.
1617 AIL SERVICE CENTER TE t2 NORTH SALISBURYSTREET,
AEEIG , NORTH GA LIMA 1.7694-1617 SUITE 1219
EEIG , NORTH CAROLINA 27604
TELEPHONE NUMBER: r 91 ) 73 - 08
Instructions for O `.A fl l - a g C o:

State of NorthCarolina
Department of Environment t ra l Resources
Division of Water Quality
WASTEWATER
(THISFORM A Y BE i"JIOTOC OPIL"i FOR USE A, A C RIGIAAL
t
Application Number lira bc winpided IC )
I. GENERAL INFORMATION:
ION
1. Project Name:
2. Applicant's name arise of the owner of the facility. if a company or corporation it roust be registered
with the Secretary of State):
Name and complete mailing address ofapplicant:
city. " State. Zip:
°.
Teleph nenumber. Facsimile number:
Email Address.
4. Project name (name of the facility);
. Complete address of the physical location of the facility if different from mailing address ofapplicant:
City: State: Zip:
tiCounty where project is located:
7, Name and complete address of engineering or consulting
city: State: Zip:
Telephone number: ) Facsimile number. �
Py.
. Name and affiliation of contact person who:can answer questions about project:
Y
Email Address:
t. PERMIT INFORMATION,
i, Project is: new, modification; _ renewal without modification
Note. Renewals without modifications should just fill out sections I & FI, sign the applicants signature on Page 5.
. Fee submitted: $ (See Instruction .
3. If this application is being submitted as a result of modification to an existing permit. provide:
existing permit number _ _ and the issuance date
4, Applicant is. _ public, private
. Ifproject disturbs rehire than one acre; provide date when are erosion and sedimentation control plan was
submitted to the Division of Land Resources, or local delegated program, for approval-
If project inclines any stream or wetland impacts, provide date alters Nationwide 12 it 404 permit was
submitted for approval:
7. Provide buffers used to maintain compliance with any applicable river basin roles in 1 SA NCA C 2B .tl iih
µ(e.g.,
Neuse, River basin buffer males, etc.);
` . RFA 0 l -02 Page 3 cif
i_
l

OV
Ill. INFORMATION ON WA ATER:
1. Please provide a ore- or two -word description specifying the origin of"the wastewater (school, avi i .
hospital, commercial facility. industry, apartments. condominiums, etc.):
. Volume of wastewater recycled by this project. gallons per day ,
. Explanation of how wastewater flow determined (15A M AC: 2H .022 19(l)):
_ Nature of wastewater: % Domestic/Commercial; % Industrial;
% Other waste - specify:
IV. DESIGN FO A TI N:
I. Brief project description (attach a flow diagrarn of process to assist in explanation):
, Provide the number of earthen impoundments in the system:
n Hoag are impoundments lined`.' (see Instruction );
m What is the designed freeboardfireeboard of each impoundment?
5. Are;any impoundments designed to receive adjacent surface runof
If , please specify the drainage square f' t_
n. a. I 00-year flood elevation: feet moan sea.. level
_ Finish grade elevation of the impoundments: feet
c. Measures taken to protect the impoundments against flooding:
. How are requirements of 1 A NCAC 2H �0 190)() to be met?
FCC A 0 1 -02 Page 4 of

Professional Engineer's Certification:
1, attest that this application for
has been reviewed by, me and is
accurate, complete and consistent with the information supplied in the, engineering plans, calculations, and all
other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the
proposed design has been prepared in accordance with this application and its instructions as well as all applicab e
regulations and statutes. Although certain portions of this submittal package may have been developed by other
,4
professionals, inclusion of these, materials antler my signature and seal signifies that I have reviewed this material
and have fudged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143-
215.6A and 143-215.68, any person who knowingly makes any false statement, representation, or certification in
any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10,0M as well as
civil penalties up to $25,000 per violation.
North Carolina Professional Engineer's seal, signature, and date:
Applicant's Certification:
attest that this application for
has been reviewed by me and is
accurate and complete to the best of my knowledge. I understand that any discharge of wastewater to surface
waters at the land will result in an immediate enforcement action which may include civil penalties, injunctive
relief, and/or criminal prosecution. I will make no claim against the Division of Water Quality should a condition
of this permit be. Violated. I also understand that Mali required parts of this application are not completed and that
if all required supporting information and attachments are not included, this application package will be returned
to me as incomplete. Note. In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who
knowingly makes any false statement, representation, or certification in any application shall be guilt), of a Class 2
4
misdemeanor which may include a finc, not to exceed S 10,000 as wall as civil penalties up to $25,000 per violation.
Signature. Date -
A
FORM: RFA 0 1 -02 Page 5 of 5

otVWN A Michael F. Easley, Governor
William + . Ross Jr., Secretary
North Carolina Department; of Environment and Natural Resources
> Alan W. Klimek, P.E. Director
Division of Water Quality
6/2612td33-
ERTIFIMAIL "EIVED
RETURN RECEIPT REQUESTED �� �
Guy Lingo 1,�
Woodchuck Chipper_ 2
P O Box:. 279
Shelby `t9C 25151 E
RCS
SUBJECT. . NOTICE OF VIOLATION AND REVOCATION FOR NON PAYMENT "'mkc� wvLtRNLMESOU
PERMIT NUMBER VWQ001612 = €. '!-i G I A ,
Woodchuck Chipper-WWashvwater
Cleveland COUNTY
Dear Perrnittee:,
Payment of the required annual administering and compliance monitoring fee of $300.00 for this year has not
been received for the subject permit., This fee is required by Title 15 North Carolina Administrative Cade 2H,0105, under
the authority of North Carolina General Statutes 143-215.3(a)(1), (1a) and (1b). Because this fee was not fully paid within
30 days after being billed„ this letter initiates action to revoke the subject permit, pursuant to 15 n c 2H. '105(b) (2) ( )
(4), and G.S. 143-215A (b) (3).
Effective 60 days from receipt of this notice, subject permit is hereby revoked unless the required Annual
Administering and Compliance Monitoring Fee is received within that time, Discharges without a permit are subject to the
enforcement authority of the Division of Water Quality. Your payment should be seat to:
N.C; Department of Environment and Natural Resources
Division of Water Quality
Budget Office
1617 Mail Service Center
Raleigh, NC 27699-161
If you are dissatisfied with this decision, you have the right to request an administrative hearing within Thirty(30)
days fallowing recipt of this notice, identifying the specific issues to be contended. This request must be in the form of a
written petition conforming to Chapter 1608 of the North Carolina General Statutes, and filed with the Office of Administrative
Hearings, Post Office drawer 27447, Raleigh, North Carolina, 27611-7447. Unless such request for hearing is made or
payments received, revocation shall be final and binding. If you have any questions, }Teasecontact:
Mr. Rex Gleason, Mooresville Water Quality Regional Supervisor, [phone]
Sincerely.
a44,' a4-0't
Alan W. Klimek, P.E.
cc; Supevisor, Water Quality Permits and Engineering Unit
Mooresville Regional Office
County Health department
1617 bail Service Center, Raleigh, NC 27699-1617 Telephone gf -7 S-5g33 FAX g g-y53•991
n r-m ml r)nn^rti initv AffirmAtivp Action Emolovar 50% recvcled / 10% oostaconsurmer D Der

yrxi
Ile, -
Mr, Guy Lingo
Woodchuck Chipper Corporation
512 North Port Road
Shelby, NC 28150
Dear Mr. Lingo;
No#tt4 CAROLINA DzPAR-rmENT or
ENVIRONMENT AND NAtURAL RZS0URtE:S
MOORESVILLE REGIONAL OFFICE
DIVISION OF WATER QUALITY
March 2, 1999
Permit No, WQOO 16120
Woodchuck Chipper
Pressure Wash
Wastewater Recycle System
Cleveland County, NC
Our records show that Permit No, WQOO 16120 was issued on February to, 1999
for your non -discharge wastewater treatment facility. The purpose of this letter is to advise
you of the importance of the Fe and the liabilities in the event of failure to comply with
the to and conditions of the Permit. If you have not already done so, it is requested that
you and other appropriate persons thuToughly read the Permit,
The liet sets forth specific performance standards, operation and maintenance
requirements, monitoring requirements, plus general conditions applicable to non -discharge
permits, Failure to comply with the terms and conditions of the Pernitt subject the Permittee
to enforcement action pursuant to Section 143-715 6 of the North Carolina General
Statutes in the form of civil or criminal penalties,
Please note that the subject Permit expires on January 31, 2004. Condition No. 22
of the Permit requires that a renewal request be submitted at least six (6) months prior to
expiration Also, the Permit is non -transferable until such time that the Permittee has
requested a name change to the new Permittee
,ks mentioned previously, the purpose of this letter is to advise you of the importance
of your Permit. Please read the perrint and contact this Office at 704/663-1699 in
Mooresville if you have any questions or, need clarification. We look forward to providing
any assistance.
Sincerely,
D. Rex Gleason, F. E.
Water Quality Regional Supervisor
919 NORTH MA$ N STREET, MOORESVI "t, N ORTH CAtRoi-$N & 281 1 S
PHONE704-663w1699 PAX 704-663-6040
AN EQUAL OPPORT ON ITT I XPF9 A MATWE ACTJ ON SIR PLOYE R - 50% RECYCLED/1 t3% Po wr-coNsum ER PAPER

To: Permits and Engineering Unit
Water Quality Secticn
Attri: Joe Pearce
Date; January 25, 1999
NON -DISCHARGE STAFF REPORT AND RECOMMENDATION
County: Cleveland
Permit No. WQO:016120
MRO No. 98-97
PART I - GENERAL INFORMATION
1, Facility and Address: Woodchuck Chipper Corporation
512 North Post Road
Shelby, North Carolina 2150
2, Date of Investigation: January 22 19,99
3. Report Prepared By: Samar Bou-Ghazale, Env., Engineer 1
4. Persons Contacted and Telephone Number: Mr. Guy Lingo,
Manager; Tel# [phone]
5. Directions to Site-, From the Intersection of Ilwy 226 and
Hwy 180 in east Shelby, travel north or, Hwy 180
approximately 1 mile to the site located on the right a:
side of the road.
G. Disposal Site (s), List for all disposal sites:
Latitude: 3 5 017'3 G"
Longitude: 81029'15"
Attach a USGS Map Extract and indicate treatment plant site
and discharge point on map.
USES Quad No.: F 13 SW USGS Namaco,N.C.
7. Size (land available for expansion and upgrading): N/A
8Topography (location map or topographic indicating
relationship to 100 year flood plain included): Sloping at
the rate of 2-3%. The site is not located in a flood plain
area.
9. Location of Nearest Dwelling and Water Supply Well: Several
homes and business are withiln 500 feet of the site.

10. Watershed Stream Basin Information:
a. Watershed Classification: WS III, CA
b. River Basin and SubbasiBroad River Basin,030805
C. Distance to surface water from disposal system:
Approximately 2600 feet.
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. TyTe of wastewater, sludge or contaminated soil:
0% Domestic
100% Industrial
a. Volume: 684 GPD (Design Capacity)
b. Types and quantities of industrial wastewater: The
wastewater will be generated from cleaning steel parts
prior to priming and subsequent fabrication and
assembly. There will be no discharge to surface
waters.
C. Prevalent taxic constituents in wastewater: N/A
dPretreatment Program, (po'-rWs only): N/A
in development approved
should be required not needed
2. Production Rates (industrial discharges only) in Pounds Per
Day: N/A
3. Description of Industrial Process (for industries only) and
Applicable CFR Part and Subpart: Part 433, Subpart A.
4Type of Treatment (specify whether proposed or existing):
The proposed commercial presure wash facility will consist
of a catch basin, a 1500 gallon settling/equalization basin,
a 625 gallon batch treatment module, an air mixer, a bag
filter, a coarse media filter, a 1500 gallon treated water
holding tank, and an aeration/satin module.
5. Sludge Handling and Disposal Scheme: See Part IV.
6. Treatment Plant Classification: Less Than 5 Points; No
Raiiricz (include rating sheet). N/A
7. SIC Code (s) . 3507
Wastewater Code (s)

Primary: 57
Secondary:
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grant
Funds (municipals only)? N/A
2Special monitoring requests: N/A
3. Air Quality and/or Groundwater concerns or hazardous
materials utilized at this facility that may impact water
quality, air quality, or groundwater? N/A
4. Other: N/A
PART IV - EVALUATION AND RECOMMENDATIONS
It is recommended that the non -discharge permit be issued to
the applicant as requested, Residues from the settling/
equalization basin and the batch treatment process are to be
tested before dispcsal. The applicant should notify this office
of the test results and the proposed means of disposal.
ignature of e o t1,Prepar er Date
Water Quality Supervise Dt
Rional Supervisae
4

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State -of North Carolina
Department of Environment
and Natural Resources
Division f Water Quality
�7,nrA
James B. Aunt, Jr., Governor,mom
' 'frn McDevitt, Secretary
%.D=�NR
eston- Howard, Jr., RE, Director
NoRTH CAROLINA DEPARTMENT 43F
NVMONMENT AND NATURAL qti6b4itk
{
November 10, 19A,
Mr. Guy Lingo M)N : 1 ;" 1998
Woodchuck Chipper Corporation
512 North Part Road
Shelley, NC28150 _ �}
`subject. Application No.,WQ0016120
Woodchuck Chipper Corporation
Recycle Facilities
Cleveland County
Dear Mr. Lingo:
The Division's Pe its and Engineering Unit acknowledges receipt of your permit application and
supporting materials on Novetnb r 4, 1998. This application has been assigned the number listed above.
Your project has been assigned to Mr. Joe Pearce for a detailed engineering review. Should there be any
questions concerning your project, the reviewer will contact you with a request for additional information.
e aware that the Division's Regional Office, copied below, must provide recorr rtendations from the
Regional Supervisor or a Procedure Pour Evaluation for this project, prior to final action by the division.
If you have anyquestions, please contact klrlr. Jac Pearce at 1 l733-5t1 3 ext. 544. If the engineer is
unavailable, you may, leave a message on their voice mail and they will respond promptly.
PLEASE REFER TO THE PLI T N NUM13ER WIRN NIAKING INQUIRES 1
THIS PROJECT.
Sincerely,
lr. Kim H. Colson, P.E.
upervisor, N, on -Discharge Permitting Unit ,
cc: Mooresville Regional Office, Water Quality
James Carroll Lavinder, P1
P.O. Box 29535, Raleigh, North Carolina 27626-05 5 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

N
"0
State of North Carolina
Department of Environment, Health, and Natural Resources
Division of Environmental Management
RECYCLE FACILITIES
1. GENERAL INFORMATION:
1. Applicant (corporation, individual, or other): WOCW40cv- 04ipper, Cop- P, R+Ttvd
2. Print Owners or Signing Official's Name and Title (the person who is legally
responsible for the facility and its compliance): —ill
3. Mailing Address: 671 2� _ffznf- J Ot
City: State: W- zip: 2-6,I.VC)
Telephone No.: c2L�_)
4. Project Name (subdivision, facility, or establishment name - should be consistent with
project name on plans/specs., letters of flow acceptance, Operational Agreements, etc.):
t0a-0,r*1Ce_ 011tMEA &'O'CLC
5. Application Date: Ilqlqe 6. F�eeSubrnitted:$
7. County where project is located:
8. Latitude: 35- 4 19 ' 3 1, Longitude Sl V ;29 of recycle facility location
11. PERMIT INFORMATION:
I . Permit No. (will be completed by DEM): V 110
2. Specify whether project is: X new; renewal*; modification.
If renewal, comple-te, only sectit _nsl, 11, 111, & applicant signature
(on pg.6). Submit only pgs. 1, 2, 6 (original and 3 copies of each). Engineer
signature not required for renewal.
3. If this application is being submitted as a result of a renewal or modification to
existing perrrut, list the existing permit number Al —_ 14 and issue date � �4
4. Specify whether the applicant is — public or __X private.
FORM: RFA C 4/91 Page I of 7
4

IP I V.
f; RECYCLE1
t
111. INFORMATION ON WASTEWATER:
Pr ,,.
1 < Nature of Wastewater: .. % Domestic; µ % n ercial
/ Industrial; Other waste (specify):
. Please provide a one r two word description specifying the origin of the rastewair r,
such as school, subdivision, hospital, commercial, industrial, apartments, etc.:
+` •U 4`
Volume of recycle water generated by this project: 4 gallons per day
4. Explanation of how recycle water volume was determined: - 9 IL,01"
Brief project description: t'OF ' C: c s r t Aet C,r
ur
IV.DESIGN INFORMATION
1. Provide a brieflisting of the components of the recycle facilities, including dimensions,
capacities, and detention times of tanks, purnping facilities, high grater alartris, filters,
ponds, lagoons, etc,.
r io , P IS'00�r a c I s ti r
rtc ratA >Ireic
`fit �Po rr r
. Name of closest downslope surface eaters. IV&s
r_
m Classification of closest dta n,slppe surface graters � as established
by the Environmental Management Commission & specified on page 4 of this
application).
. 1f' a peer failure at the facility could impact waters classified a , o
I , describe which of the measures are being implemented to prevent such impact, as
required in 15A NCAC 211.0200-
5.
e facilities must conform, to the following buffers d all rather applicable buffers):
a feet between a lagoon and any residence under separate ownerships
b 100 feet between a surface sand filter and any residence under separate ownership;
c 100 feet between recycle facilities and a water supply source?
d feet between the recycle facilities and property lines;
f

RECYCLE FACILITIES
P (, l
. 1f any of the buffers specified in no. 5 glove are not being mast, please s explain how the
proposed buffers will provide equal or better protection of the Waters rs of the Statewith
no increased potential for nuisance conditions �
7.
THIS APPLICATION PACKA(3E WILCNOT BE ACCEPTED B� THE
DIVISION IO F" ENVIRONMENTAL MANAGEMENT UNLESS ALL O
THE APPLICABLE ITEMS ARE INCLUDED WITH THE SUBMITTAL
Required t.
One original and three copies of the completed d appropriately executed applicadon form.
Are any components of the recycle facility located ithin the 1 year flood plain?
yes; no. If yes, briefly describe the protective measures being taken to protect
against flooding.
w Five copies of the existing permit if a renewal or a modification.
f

RECYCLE FACILrFIES
PAGE 44( t' 1)
t REGIONAL WATERQUALITY SUPERVISOR
le e provide e me with the classification of the surface waters identified ed in number
below and on the attached map segment: A/ f,y
Name of surface graters: �
Classification established the Environmental Management Commission):
Proposed 'lassl read n, i applicable:
Signature of regional officepersonnel: mate
INSTRUCTIONS TO ENGINEER
e

FPD11VISION
OF ENVIRONMENTAL MANAGEMENT REGIONAL
OFFICES (411)
Asheville Regional WQ Super.
Washington Regional WQ Super,
Raleigh Regional WQ Super.
59 Woodfin Place
P 0 to 1507
3800 Barrett Dr., Suite 101
Asheville, NC 28802
Washington, NC 27889
Raleigh, NC 27609
704/251-6208
919/946-6481
919fl33-2314
Avery Macon
Beaufort Jones
Chatham Nash
Buncombe Madison
Berrie Lenoir
Durham Northampton
Burke McDowell
Camden Martin
Edgecombe Orange
Caldwell Mitchell
Chow an Pamlico
Franklin Person
Cherokee Polk
Craven Pasquotank
Granville Vance
Clay Rutherford
Currituck Perquimarts
11alifax Wake
Gratrant Swain
Dam Pitt
Johnston Warren
Haywood Transylvania
Gates Tyrell
Wilson
Hendemn Yancy
Grmne Washington
Jackson
Hertford Wayne
Hyde
Fayetteville Regional WQ Super.
Mooresville Regional WQ Super.
Wilmington Region. WQ Super.
Wachovia Building, Suite 714
919 North Main Street
127 Cardinal Drive Extension
Fayetteville, NC 28301
Mooresville, NC 28115
Wilmington, NC 28405-3845
919/486-1541
704/663-1699
919/395-3900
Anson Moore
Alexander Mecklenbur
ck New over
Bladen Robeson
Cabarrus Rowan
Carteret Onslow
Cumberland Richmond
Catawba Stanly
Columbus Pender
Harnett Sampson
Gaston Union
Duplin
Hoke Scotland
Iredell Cleveland
Montgomery
Lincoln
Winston-Salem Regional WQ Super.
8025 North Point Boulevard, Suite 100
Winston-Salem, NC 27106
919n6l-2351
Alamance Rockingham
Alleghany Randolph
Ashe Stokes
Caswell Surry
Davidson Watauga
Davie Wilkes
Fbra:�o Yadkin
Guilford
5 of 7

RECYCLE FACILITIES
P 4 1
FN'amand Complete Address of Engineering
a -off
it rt� ;dap:
TelephoneNoe
p
Neal am Signature
attest that this applictition. for
NORTH CA►ROLI A DIVISION OF ENVIRONMENTAL MA to ENT
WATER QUALITY SECTION
PERMITS AND ENGINEERING UNIT
POST OFFICE BOX 29535
512 NORTH SALTS URY STREET'
L I H, NORTH CAROLINA27626-0535
TELEPHONE NUMBER: 919/733-5083

RECYCIX FACILITIES
PAGE 7 (4° 1
PERMIT APPLICATIONEFEES
(effective October 1990)
I i
_APPLICATIONS
Ali 0U
MODIFICATIONS
OIL TI
1,000,000 GPD
Industrial
4
r esfic/ liras Water
4
10,001 - 1,000,000 k'
Industrial
4$250
Domestic/Cooling ''Water
4$250
1, 1.- 10,OOOGPD
Industrial
4$200
Dornestic/Cooling Water
4$200
r = 1,
Single Family Dwelling
240
$12
Sludge < or = 300 Acres
4
20
Sludge Acres
4$250
SewerExtensions
(nondele at
4
Sewer Extensions
(delegated)
2
Closed -Loop Recycle
or Evaporative
4$200
NOTE* The Fees for Sail Remediation Projects are the
same as for Sludges.
Under the Sewer Extension
Fee, "delegated
to municipalities" applies
only to these governmental jurisdictions that have specific delegation
review authority,
as granted by the Division of Environmental
Management.
of

r
g
SPECIFICATIONS
WOODCHUCK CHIPPER CORPORATION
WASH WATER RECYCLE SYSTEM'��
Permit Applicant: Mr. Guar Lingo
Woodchuck Chipper Corporation
512 North Port load
Shelby, NC 28150
0482-4356
Submitted To: NC DEHNR
Division of Environmental Management
Water Quality Section, Permits Engineering
PO Box 29535
Raleigh, NC 27626-0535
1733-5083
Professional Engineer:
P.E.
SEAL
14116 NC Professional Registration No.: Z�
t Date:

d
SPECIFICATIONS
WOODCHUCKCHIPPER CORPORATION
WATERWASH Y ° SYSTEM
4
TABLE F CONTENTS
Section I
System Overview" .... , ...,.. " ........ . ... . .....
I
Section II
Scope of Specifications. .... .......... ......... „, . .
Section III
BackgroundInformation. .........,"...tt".$,.........
Section fV
Wastewater Characterization . , .. , . , . ; .. " , ....... .
Section V
SoilsE al tion .. " .. ........................ .
Section VI
System;font ............ " ... .... " ... ..... .
Section VII
Installation Requ're ent ..*.e,"..,..".."m."....
Section VIII
Fail -Safe Overflow Prevention . ...... . .... ...... .. .
Section IX
MaintenanceRequirements . .... .. ....... . . .. . w :
11
Section X
ik
Reporting Requirementsand Final Inspection ......
I

SPECIFICATIONS
WOODCHUCKHIPCORPORATION
WATERWASH 'Y IsFACILITY
LIST OF APPENDICES
Appendix
Vicinity Map
Appendix II
USGS Topographical p of area
Appendix III
Site Map of Wood Chuck Chipper Corp Plant Fit to
Appendix adl -
Floor Plan for h Bad
Appendix - »
:Recycle Equipment Layout
Appendix i
Flow Schematic for Ultracept Recycle System
Appendix VI
Submergible p Details
Appendix VII
Detailed View of Ultracept Oil/Water Separator

Section 1.
1. This project involves the installation of a zero discharge recycling system to
service the planned pressure wash operations at Woodchuck Chipper Corporation
in Shelby, NG The recycled water processed in this light duty system is projected
to be Lem, than 685 -aallons Der day.
2. Woodchuck Chipper Corporation is engaged in the manufacture of heavy
duty wood chippers. Its manufacturing facilities are located at 512 North Port
Road in Shelby, C.
5. WCC, whose facility is not connected to a city sewer, wisties to install the
ULTRACEPT Recycle System to assure that there are no discharges, either to
surface waters or to subsurface waters, as a result of the proposed wash
operation.
9

and disposed in an approved manner. When occasional system cleanouts are
required, any water pumped &am the system will be removed ed by a licensed hauler
for approved disposal. There will be no other waste materials generated by the
system.
7. The ecycle System ill be installed inside an enclosed building to prevent
stormwater entry and to provide freeze protection. Therefore, there can be no
overflow from the system as a result of storm water. Any potential tial leaks of
recycled water in the vicinity of the recycle equipment 'll be contained within the
system. Fresh water will be available in the vicinity of the recycle equipment for
periodic refill after system cleanout, or to compensate for evaporation losses from
the system. Should the fresh water piping ever rupture or leak., a "FailSafe"
system i.e. high level float switch and solenoid value) win be provided to shutoff
the water supply at the source r
Furthermore,. the system is designed to assure that there is no possibility of
overflow in the event of power failure.
*
*
*
Section 11. Scone of SDecifications
1. These Project Specifications are intended to detail the overall plan for the

installation of the required equipment.
.. Additional information is also presented to support the design of the system
and to document important details pertaining to the ongoing care and
maintenance of the system, per en r overflow protection and safety
mechanisms sussed in detail in Section VIII.
3.. Since the recycle system ill be installed ender roof, no attention is given in
these Project Specifications to outside topography, soils, storm water drainage, or
subsurface water identifications.
r
"_ This is a zero discharge recycle Facility permit request.
Section III. ljadjagUnd _JnforMJiQn
L WCC is located at 512 NorthDort Road in Shelby. A vicinityp is shown
on Appendix , and; a topographical map is shown on Appendix II Refer to
Appendices III and TV -A for the planned location of the wash bay within the' C
site. It should he pointed out that there are no streams or bodies of water adjacent
to the WCC manufacturingfacility;
2. Domestic sewage from the facility is now treated in an on -site septic
system. "here will be no piping or other connections from the planned wash
facility to the existing septic system or drainfield.
. The operations, practices and procedures, which relate to the nature of the
wastewater to he generated in the proposed wash facility are documented as
follows:

a. The wash facility will be used only for washing steel sheets or parts prior
to subsequent manufacturing operations, or for occasional washing of
used equipment prior to factory repair or refurbishing (such equipment
will be blown off or vacuumed off to remove any accumulated wood chips
or dust prior to washing).
b. No unauthorized contaminants or materials will be allowed to enter the
recycle system.
Section IV. Wash Water Characteri
The P"6ebad wastewater flow in the system 18 A9 fbllow�.
P ir
4

(Note: WCC manufacturing personnel have projected that 18inut is the
maximum"trigger time" which can ever be expected" On some days, it is likely that
ere will be little activity in the wash operation. Therefore, the average daily water
flew in the recycle system is likely to be lover than 684 gallons per days If, for any
reason, production requirements were to increase in the future, the planned recycle
system has the capacity to allow for expansion up to 3000 gallonsper day"
3. The treated and recycled, wash water will be free from perceptible free pails, will_
be chemically treated to flocculate and remove suspended solids and emulsions, and
will be aerated and ozonated to minimizethe growth of odor -causing anaerobic
bacteria"
Section ' . BDBAlvaluation
L Since the wash facility will be under roof to prevent storm water entry, and
since no spray irrigation or surface or subsurface discharge will result from the
recycle system, no attention is given in this report to soil types or conditions.
L The wash water will be collected in a catch basin in the center of the wash bay
(see Appendix IV -A and B for the layout of the wish bay and recycle equipment). The
floor of the wash bay will be sloped toward the catch basin to assure efficient
collection. The catch basin will be outfitted th. a removable grate (traffic -rated a
appropriate, with filter pan: caption) which will allow convenient removal of
accumulated mud, dirt and othersediment. The Catch Basin win be approximately
Xw x ' l x '' d, The total static grater volume in the catch basin (based on a stand
pipe elevation of 1 ") will be approximately 100 gallons.
2. Wash water will gravity flow from this catch basin to a 1500 gallon Settling
Equalization Basin through a " PVC drain line (see Appendix IV- . This Settling
Basin will provide bath efficient gravity settling capacity and adequate surge
capacity. The minimum total settling volume in this basin i.e to be controlled by the

installed elevation of the submergible pump) will be approximately 500 gallons. At
the 3.8 gpm flow rate, this total detention volume equates to a minimum settling or
detention time of 132 minutes.
6. Transfer of oily wash water to the oil/water separator will be accomplished by
a float switch activated submergible pump installed in the Settling Basin. This pump
will be an electrically operated pump, listed by Underwriters Laboratory or equivalent
testing and listing agency, capable of pumping solids at least .25" in diameter,
6

17. The ULTRACEPT Oil/Water Separator (Model 8603), utilizes an efficient
multi -stage separation design and a proprietary skimming system which can remove
even "sheens" of free oils or hydrocarbons on the surface. The ULTRACC EPT
Oil/Water Separator features a highly efficient design which does not depend on
coalescing packs to achieve its separation efficiency. See Appendix VII for a detailed
view of the oil/water separator. The design purpose of this oil/water separator is to
remove free oils from the wash water. Oils which are chemically emulsified will be
removed in the subsequent Batch Treatment operation. Waste Oil which is removed
by the separator is accumulated in an oil storage compartment located inside the
separator. Accumulated oils will be removed periodically through a drain valve on
this compartment to a 5 gallon bucket and will be transported to an existing waste oil
storage tank located in another building on the WCC site.
8. After the wastewater has been processed in the Oil/Water Separator, it is
transferred to the Batch Treatment Module (see Appendix IV-B). The Batch
Treatment Tank has a capacity of 625 gallons (typical batch size is 500 gallons) and
is equipped with a high level overflow (which drains back to the Settling Basin),
bottom draw -off valves (one for decanting and one for sludge draw -off), and an air
mixer for flocculation. The Batch Treatment operation is conducted to remove any oil
emulsions and suspended solids which may build up in the system over time, This
treatment is a physical/chemical batch treatment operation which is accomplished in
the Batch Treatment Module. During Batch Treatment, an Air per is activated
and a prescribed amount of treatment compound (absorbent powder/polymer
mixture) is added to the system. This addition results in the creation of a flocculation
7

process which removes suspended solids and breaks oil emulsions. The mixer is then
turned off and the floc is allowed to settle in the cone bottom to This clarification
process generally takes only 15-30 minutes. Once clarification is completed, the
treated water is drawn off through the ball valve at the base of the tank and the
flocculated solids are collected in a media lined gravity Dewatering Assembly. After
gravity dewatering (to pass the "Paint Filter" test), solids will be disposed along with
any sediment removed from the settling basin in an approved manner. The water
processed through the gravity deorate ring assembly is pumped through a bag filter to
remove any "pin floc" which may have passed through the coarse media in the
gravity dewatering assembly and is then transferred to the Treated Water Holding
Tank.
9. The collected water in the Treated Water Holding Tank is recirculated through
an aeration/ozonation module on a periodic basis as controlled by a programmable
interval timer to provide odor control by minimizing the growth of anaerobic bacteria.
10. On demand, a Teel 3/4 hp, 115 volt, shallow well type jet pump will be utilized
to transfer cleaned water from this basin back to the pressure washer. This jet pump
is supplied with a bladder type water to and pressure switch. As the treated water
is pumped back to the pressure washer, it is processed through a final multi -media
polishing filter module designed to remove residual soluble organics.
Section VII. Installation ReaUi=MgU_U
1. All plumbing, electrical, fresh water and compressed air services and/or
connections will be made per the Manufacturer's recommendations and in accordance
with the applicable to and national building codes.
2. No pump or drainage lines in the recycle system will cross over potable water
fines.
3. No underground recycle system piping will be located in such a position where
it will be subject to traffic loads. The underground piping, as shown in Appendix IV- ,
will be installed prier to pouring the concrete or for the wash bay and equipment
8

Section "III,. FajL-�b'���r ei M
The recycle system is designed for zero discharge. Accordingly, a number of features
are incorporated in the design to prevent any possibility of overflow. These design
features are enumerated as follows:
1. The entire wash bay and recycle system will be enclosed within a covered
building to prevent storm water entry.
9

2. The only water contained in the system will 'be that volume which is
intentionally added to the system during initial system filling, or refilling after a
system cleanout, or to compensate for ambient evaporation losses. There will be nQ
hMd-pjDgd W=ction of fresh water tg the recycle system.
3. The Batch Treatment Tank will be equipped with an overflow drain which will
lead back to the Settling Basin. It will also be equipped with a high level float switch
which will disconnect power to the supply pump in the Settling Basinwhen the level
in the Batch Treatment Tank reaches the desired 500 gallon level
4. The excess holding capacity (i.e. freeboard or surge capacity) of the Settling
Basin and Treated Water Holding Tank is greater than the maximum volume of
water contained in the above ground components of the system (Oil/Water Separator
and Batch Treatment Tank). Therefore, in the unlikely event that a leak were to
develop which would allow all of the water in the Oil/Water Separator or Batch
Treatment Tank to leak, such leakage would flow through the floor drains back to the
Settling Basin and would be entirely contained within the system without any chance
of overflow.
5. A high level Alarm will be provided in the Settling Basin and in the Treated
Water Holding Tank to alert personnel of any possible high level condition. WCC also
plans to use this high level switch to automatically disconnect power to the pressure
washer so that further discharges to the Settling Basin cannot be made until In
addition, a float switch installed at an intermediate level will provide early warning
information on the to fill status.
6. A "fail-safe" feature (float switch and solenoid valve) will also be installed which,
will shut off the fresh water supply to the building in the event of a leak or rupture in
the fresh water line. This system will be designed (i.e with normally closed, float
switch contacts and a normally closed solenoid valve) such that the solenoidwill close
in the event of a power outage.
10

Section VIII.
1. WCC will assure that all routine maintenance, system adjustments and batch
treatment operations are carried out according to the manufacturer's instructions.
Good housekeeping and waste minimization procedures will also be followed in all
operations.
2. The Manufacturer's Representative will conduct a thorough on -site training
program to assure that all personnel operating the system are properly trained in the
routine operation and maintenance of the system. The manufacturer will provide a
maintenance manual detailing all recommended maintenance procedures.
3. All transfer pumps will be periodically checked to be sure that their intakes are
clean and that there is no build-up on the float switches which could affect their
operation.
4. Sediment will be regularly cleaned from the bottom of the Catch Basin and
Settling Basin. All sediment removed will be collected, stored and disposed in an
approved manner.
5. At necessary intervals (usually in conjunction with sediment removal), WCC
will conduct a complete cleanout and will refill the system with fresh water. When
this cleanout is conducted, a licensed contractor will pump out the entire system and
dispose of the wastewater in an approved manner. The frequency of this total
system cleanout will depend on the rate of accumulation of sediment in the Catch
Basin and in the Settling Basin and/or on the rate of build-up of dissolved
contaminants in the system. The typical volume of water removed in such a
cleanout will typically be less than 1500 gallons. As an initial starting point, it is
projected that total system cleanouts will be conducted every 6-12 months.
However, after the system is installed and operational these frequencies will be
modified as warranted by experience.
6. Waste it collected from the Oil/Water Separator will be added to WCPC's
existing waste oil container. Waste oil from this system is currently disposed of by a
licensed waste oil reclaimer, or burned in a waste oil heater.

w* ,
. To supplement the Oder Control System (aeration and ozonatien is part
of the Recycle System, the system operator r a elect; to periodically add an
antibacterial agent, such chlorine powder or sodium hypochlorite, to the Settling
Basinand/or Catch Basin to help reduce the growth odor causing bacteria.
Section
1. WCC will abide by any monitoring, testing and reporting requirements- a
indicated by DEM officials in the Permit to be issued. `Moreover, all aspects of
wastewater treatment activities will be conducted in compliance with Permit
requirements.
. WCC takes lull responsibility for the installation, operation and maintenance
the proposed ec; cle System in accordance "th Permit Requirements.

EN D OF SPEC TION
Appendices I -'III are attached.
The preceding specifications have been reviewed by the undersigned professional
engineer and are believed to he accurate and complete.
14116
Professional Engineer's Signnt
" Date
North Carolina P.E. Registration No.:

so,
Settling Basin and Treated
Water Holding Tank
j Recycle System
'A CAR01
Catch Basin
Painting SEAL
Area0 14I16
1 ` tt So°
IN
as
Bay
x 4 'PRO� L �
toil , Notes:
1, The Wash Bay mill be located under roof
In the planned plant expansion area as shown.
. The Wash Water Recycle System will be
located within the covered wash bay. Any
potential leaks from the recycle equipment will
therefore bo contained within the closed loop
system.
. The in -ground Settling Basin and Treated
Water Molding Tank will be located nt to
Now Production
the recycle system to provide short piping runs.
anAr
ea
Expansion A
60' y low 4. See recycle System Layout Drawing for
additional details.
Zlrg Building
Plan View
General Layout Shoring I
Plannedj_ t as �ocaf oq .
(Sc ernaticOnly- Do not Sc) Planned Plant Expansion +fir Wash Bay/Recycle System
Wood Chuck Date /9 Drawn y: h D No.: _ f'Shelby,

1500 gallon 1500 gallon
Settling / Equalization Basin Treated Water Holding Tank
Submergible
Pt Pumplcage
clurin Meta) compressed Air and
FatabWaterOulfies Control Franal (recycle return)
Ot
FPO To r# Media Dt"nser
T
_j Ozone
Batch Treatment
Module
ULTRACEPT
L OIVWater ator I
in .0 )_
nort I
Dowaleringearn I
Assembly Polishing
Transfer Pump Module
and Filler _j
platform U.TdZ.
pu" Ina to
hoic"Jank
L J _j
pump 4ne to pp
separator
Od" i (*turn tw4a lot
Notes:
14, 1, The calling hoot inside the equipment room should be JZ_UjnjU= ozonationeptern,
vx� 104
iii CAJ?
S
2. Compressed air and fresh water outlets should be located in the vicinity shown
I Floor surface should have very slight sl" toward floor drains,
01/
/4; " k
4, Selitting Tank and Treated Water Holding Tar* shall be set to ktenecessary depth at the site
SEA to allow proper drainage (>118"por foot),- two access ports installed per tank with dsers to grade.
14116
LN ft I LL (Schomatic Only - Do not Scale) Catch In APPENDIX IV-8
Proposed Recycle System Equipment Layout
U LTRA C E P"A T Wood Chuck Chipper Corporation
FDrawn by: cvh Dwg N'O.: WCC- I ,,_,Date- M Shelby, NC

W
1. Submergible pump
1
L By -Pass Orifice
3. CheckValve
, Flow Control Valve
1
20
5, i# ater Separator
6. Transfer Pump
nation odule
7. Batch Treatment Module
& Air Mxer Valve
6, Decant Valve
Recycled Wash Water
10, Sludge Draw -Off Volvo
to Pressure Washer
11. Dewatering Module
1 . Air Diaphragm Transfer pump
11 Sag Filter
T
I
14. Pressure Return Pump
(TOP VIEW) 24 Batch Treatment 17
15.'li Multi-ModNia Filter
a a
Oil/Water Separator Module
i a
16. Final Cartridge Filter
17. Control Panel
16 Recirculation Pump
15.ryer 4
ULTRACEPT 1
20. Ozone Generator
1, Oil Draw- Valve - �
ff
Oil Bier Separator
1
, Main brain r Oloanout
3. Tank Overflow
5
24, learrout Valve(s)
10
Polishing
Module
Mr
14
et r wrir Module
I�MZM
From
rk
Wash
SPECIFICATIONS
Pad
* Oil/Water Separator flow capacity - -
* Batch'Treatment Capacity - 500 gallons/batch; op to 3000 gallons
SEAL
per day `t -3 batches shift is typical operating level)
S 14116
1 m 1 pl gal
Services Required: 120 VAC electrical, compressed alir, water
* deir Matl 1 - gal
' -, .* *
Settling/Equalization Tank;
control pro Ided #th rec#rc onat#o y Lem
* See Pre -installation Drawing for installation requirements uirements Treated Water Holding
�
.....
Tank 1
.y
a
(by others)
* System configuration and components may change based on(by others)
. x aw ww w
application requirements
APPENDIX
ULTRACEPT
Flow Schematic
ULTRACEPT18� Recycle System
mate. / t ra in r1y.
Dwg t~~rlo.- H

bubmergible Pump Detailf
-.
Model« not be iubji.tt6d to
. proof
AI 1

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a
RVIE # CCU " FAQ Fina
,
At
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waT u„wsn;r A i" Y
mp
C0 ,vA.. a r
5Hi8 78 C a ft i'ICK i
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MTk4 FY88YR t+ ` \E a
tWINEC.uIA ETPI
P ak m
PIP
fn
031
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r„i ,�yka r 0Gk rF a, §=r+TNA 1KY '.
cK
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pig r8 r - d FILE 806 NC h*v ya
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EVELAND
SP+3 btu L.Ek FA!Twt�^Pp RB Fs �ro `a`a+,,.
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APPENDIX It
USGS Topographical Map
Woodchuck Chipper Corporation
Sheft, NC
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Mapped, d, edited, and published by the GeologI aP Survey SCALE
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Topography by ds�ti�torarnrnetxie methods 3zcarn'aerra6 ph�5l.:o�ra,°b3�s d � � rCC 0 1
taken 1971 Field shocked 1973
Protection and 10,000-hlot.Bred t0s: North Garghn�a
coordinate system arsffaa e,cacnuea-
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zone 17, Sho-n In blue. 1927 Norlh American datum
r:ne red dashed lines'ndicate Wec!ea fence and field t,n s
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generat(ywranble of, aerial tnhcStr,%eraPuxis This +rv#prtn36catn s ,.,;
Red Unt Indicates area in wirich onFy 4ndrnar6 buod,nFs act shL­
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