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WQ0001669_Regional Office Historical File Pre 2018 (3)
I �_ (_1TI`Y OF HICKOKY POST OFFICE DRAWER 398 HICKORY, NORTH CAROLINA 28603 Dear Mr, Haynes: WATEERGOUTY SEC VIN ATE Subject: Application No. WQ0001669 Additional Information Request City of Hickory City of Hickory Residuals Land Application Program Land Application of Residual Solids (503) Catawba County The Division of Water Quality's (Division) Non -Discharge Permitting Unit has completed a detailed technical review of the subject permit renewal/modification application package. At this time, additional information is required before we may continue our review. Please address the following items no later than September 15,2003: Form LAP: 1. Item 11. 1. on Page 2 of 5 states that the application consists of a request to renew the permit Maly. However, Item 11, 3. on Page 3 of 5 indicates that certain modifications to the permit are also being requested, Therefore, the "Modified" checkbox should have been checked as well as the "Renewed" one. This pen change has been made to this application; no action is required to address this comment other to acknowledge that it is acceptable for the Division to make the pen change. 2. From infortnation presented in this application, it is indicated that several existing land application sites are requested to be dropped from this program. Therefore, the "Delete7, cheekbox should have been checked in Item 11. 3. on Page 3 of 5. This pen change has been made to this application; no action is required to address this comment other to acknowledge that it is acceptable for the Division to make the pen change. 3. Item 111, 3. is not completely filled out in that some. portions of the tables were left blank or indicated that the Division should "see attached analysis." Note that this form layout was developed to facilitate the Division's review of applications, so completion of the tables is very important, Please submit at) amended Page 4 of 5 with Item 111. 3. completed accordingly. M, Rzbm Non -Discharge Permitting Unit Internet http://h2o.ent.state,nc.us/ndpu 1617 Mail Service Center, Raley gh, NC 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048 DENR Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycled/ 10% post -consumer paper Form RSCA: 1. Note that the third checkmark under Instruction A states that a separate Form RSCA is needed for EACH residuals source -generating facility to be renewed under this program. The application only contains one form for both the Henry Fork WWTP and the Northeast WWTP. The Division was unsure of whether this was due to a failure to follow the instructions properly or whether this was an indication that the residuals are combined at one WWTP or the other and hauled/land applied as a mixture. Please clarify this issue for the Division, and submit separate forms for each WWTP as needed. 2. As a general cornment, there were several items of this forin that are not filled out or not filled out completely. For example, Itern I. 8. on Page 3 of 8 requests that the type and volurne of residuals treatment be specified_ The response that is provided is "Digesters- 475,000." The Division assumes that there is 475,000-gallons of digester volume available, but no indication is provided as to whether this volurne is combined total for what is available at both WWTPs or just one, whether the digesters are aerobic or anaerobic, or even bow many digesters are in operation. Other examples of the incomplete nature of this form include not filling out the appropriate table in Item 11. 4, and not completing Item 111 5, at all. Therefore, when preparing the amended form for resubmittal, ensure that the form is completed properly and completely, 1 The, fifth checkmark of Instruction A. states that several supplemental attachments must be prepared and submitted to the Division for review. Note of these attachments are provided with the application. Please review the requirements for these attachments that are detailed in the instructions, and submit them accordingly. 4, The cover letter for the application states that data from a 1997 residuals analysis were, attached and used in preparing the application. As the Division understands that the Permittee typically manages its residuals under Permit No. WQ0004563 and that this permit serves only as a back-up, we will not require that a new analysis be performed. Note that, however, the Division will add a condition to the renewed/modified permit, when issued, that requires that an analysis be performed and submitted to as well as acknowledged by the Division before any land application may occur, 5, As a follow-up question to Comment No. 4 above, Item 11. 1 b. states that the -results of the toxicity characteristics leaching procedure (TCLP) were reported in 2001. Please clarify whether the TCLP was performed on residuals as they would be land applied or on composted residuals, For future reference in completing the TCLP table, 3- and 4- rnethylphenol is also known as in- and p-cresol and 2 butanone is also known as methyl ethyl ketone. For LASMCA : L A Form LASCA, as is required for all perniit renewal application packages, is not included for the Division's review and reference, Please submit a completed form accordingly. 2. Form RWSCA is not completed properly in that no waterbody subbasin and stream index numbers is provided for each 'land application site on Page 2 of 2. Please provide an amended form accordingly, Note that, however, the configurations and numbers of the renewed sites may change as a result of other comments in this correspondence. ' 2 Form LASCA (se—o-n—t—in—use-d-1: 3. Page I of 3 of Form LOAA states "See Attached" in the table in which the covered land application sites, land uses/cropping patterns, etc. should be listed. No documentation is attached to this form that indicated that this information was transmitted to the landowner properly. Please clarify this issue accordingly. 4. The cover letter for the application states that the numbers and acreage for the land application sites have changed because existing buffer maps were not available when the application was being prepared, but that the actual tracts of land are the same. Please answer the following questions: + If the tracts of land are the same, why is the total acreage associated with the Robert Mauser sites under the existing permit 363.00 acres and that proposed for renewal only 286.40 acres? + Reconfiguring the sites does pose a problem with respect to the historic loading records, including cumulative pollutant loading rates (CPLRs). Specifically, if the sites formerly known as Site Nos. 02-01 through 02-11 each received different loading rates, the reconfiguration may have caused areas that did receive different volumes of residuals to be combined into a single site. Therefore, the Division recommends that the Permittee perform the research necessary to develop buffer maps of the sites as originally pern-tfitted, unless cropping patterns/land uses have changed so much that the reconfiguration is necessary. Otherwise, what portions of the sites formerly known as Site Nos. 02-01 through 02-11 have made up each of proposed sites Site Nos. 02-01 through 02-08? In addition, what is the highest CPLR in each site so that the Division may readjust our database accordingly? 5. The buffer maps submitted as part of the application, are in a form that is not acceptable to the Division. Adequate buffer maps should be of good and reproducible quality (i.e., in black and white) and should convey the following mininturn information; ♦ Site and field identification numbers, Scale and north arrow, Site access, ataAll natural and man-made features as well as all property lines and required buffers, and ♦ Legend. In addition, it appears as if several buffers are missing or smaller than that which is required by Regulation 15A NCAC 2H .0219 0). Note that acreage changes may change the information that is presented in Form ND AP and Form LASCA. Please provide new buffer maps, ensuring that the following buffers (i.e., not an inclusive list) are adequately shown: + 400/200 feet from residences for surface/subsurface application. * 100 feet from wells outside the compliance boundary. + 250 feet from wells within the compliance boundary. + 100 feet from surface waters. + 50 feet from property lines. 3 Form LA CA (continued): 6. Although a "Monthly Biosolids Application Su -nary" is included in the application, this is not the same thing as an updated accounting of the C.PLRs as is required for submittal by the instructions. Please submit this data accordingly. 7. In a previous issuance of this permit, the Division approved the termination of a groundwater monitoring program. As such, four groundwater monitoring wells (i.e,, Mid-1, MW-2, MW- 3, and MW4) were to be abandoned, Please confirm whether or not the abandonment of these wells has occurred, If so, please provide copies of the "Well Abandonment Record" (Le., Form GW-30) for the Divisions files, If not, please note that the Division Will add a condition to therenewed/modified permit, when issued, that requires that the abandonment be completed in accordance with Regulation I NC. C 2C ;ill l3 and local county rules. Please reference the subject permit application number when providing the requested information. Four copies of all revised information should be submitted to my attention at the address on the first page of this correspondence. Be aware that you are responsible for meeting all requirements set forth in North Carolina rules and regulations, Any oversights that occurred in the review of this application package are still the responsibility of the applicant. In addition, any ornissions made in responding to the requested additional information items may result in future additional information requests and delays in the issuance of a final permit. Therefore, read each additional information item carefully, and provide the information that is requested as well as any information that results from changes made as a result of this additional information request. If there is any question about what information is being requested or is desired, please do not hesitate to contact me at any titne at (919) 733-5083, extension 353, or at sl)annon.thoml)urg@ncn=iail.net, and I will be happy to provide additional explanation as required. Thank you in advance for your cooperation and assistance. Yin' rely, Zinon Mohr Thornburg Environmental Engineer cc: Mr. Kevin B. Greer, P,E,, City of Hickory Bio-Nomic Services, Inc. MoO(Iresyi - Re iqmd Office - Water Quality Section Mr. David L.Goodrich, , Central Office - Groundwater Section PeitFile WQ0001669 0 of Hickot), Residiuds Land Application Pn)grani) PPPPS'ubject:,RE.- Application No. WQ0001669 (City of Hickory Residuals Land Application Program) Date: 'Fue, 2 Dec 2003 10:00:57 -0500 From: "'Kevin Greer" <-KGreer,ci.hickorYxc,uS> To: "Shannonrhornburg" <shannon.thornburg(r�),ncmail.iiet>, --JKirby(&i.hick-car y,nc.us:> CC: "EHen HuAnian" -OtAlen.Hufftnan(c,ncmail.net->, "Ed Hardee" <Ed. Hardee (d)ncmail neP, "Barbara Barger" <BBargertoaei.hickory.nc.us-> Good Morning Shannon. I hope your family had a pleasant Holidays as well. This time of year really is specLal for families and lets you get everything back in perspective after a whole year of developing thick skin. The City of Hickory is one independent partner in the Consortium which operates the RCF. Each entity is sole3y responsible for disposal of their solids generated until, such time as it gets to the processing pit at the RCF, upon which time we share the burden proportionally. The City of Hickory WTP residuals are pumped to a sewer lift station and from there commingled with the sanitary sewer and transported to the NEWWTP. The NEWWTP processing them as any other solid and trucks them to the RCF, The HFWWTP processes solids generated by the waste stream coming into the facility and trucks to the RCF. Lastly, we have purchased the Town of Catawba's water and sewer systems including then WWTP and we truck those solids to the RCF as rye lJ(this is the permit modLfication at the RCF we worked on), In the event of as shut down where solids generated could not be trucked to the RCF, the contingency plan is for the HFWWTP, NEWWTP and CWWTP to transport solids to the HFWWTP as necessary, conLract a service to thicken the solids to 9.0% or greater as required by the Catawba County Landfill, percent solids to pass paint filter test determined by REIC Labs and required by the Permit for the Catawba County Landfill to accept municipal solids, and transport the commingled thickened solids to the Catawba County Landfill for disposal. The RCF has not experienced this type of shut down in over 8 years, however we feel this gives us a viable, economical and efficient means of ultimate disposal of solids and addresses the requirement for an acceptable alternative in the event of an extended shut down. All other municipalities or entities would be independent from this scenario and just as Newton and Conover do, they to would be required to address this issue independently. 1 would assume they could exercise the same judgment and work with Catawba County no landfill residuals if they meet the paint filter test requirements. This rescission would be requested for LA Permit WQ0001669 & WQ0005114. As always, it has been a pleasure corresponding with you. Thank You so much for all your assistance and understanding in completing this application. If we can be of assistance in any way please do not hesitate to contact me. Thanks Kevin ----- Original Message From: Shannon Thornburg Emalltu:shannon.thornbura@ncmail.nel] Sent: Monday, December 01, 1661 10TIM To: Kevin Greer; JKirby@ci.hickory.nc.us Cc: Ellen Huffman; Ed Hardee Subject: Application No. WQ0001669 (City of Hickory Residuals and Application Program) I�INUM I of2 IV2nWU IMIO ANM PPFPI6'9 (City of Hickot-y Residuals Land Applicaion Pro grxn) I hope that this e-mail finds you well after a restful Thanksgiving weekend. I received a correspondence from Mr. James Kirby on 11/10/2003, regarding the City's decision to abandon the residuals land application program and request rescission of the above -referenced permit. Before I officially accept this letter as a withdrawal request for the pending permit renewal application package and "get the ball rolling" on the permit rescission, I wanted to ask a couple of questions. I talked to Mr. Kirby on the telephone earlier in November, and he was very helpful but said that you could answer the remaining questions that he could not, Mr. Kirby's letter discusses what will happen to residuals in the event of two shut -down scenarios with respect to the the RCF. However, the contingency plan only discusses residuals in terms of that generated by the Henry Fork and the Northeast WWTPs- Obviously, there are alot more sources of residuals that are dependent on the RCAF` for residuals management. So, I wanted to ensure that contingency plans were in place for these as well. in talking with Mr. Kirby, it is my understanding that the WTR from the City's WTP is conveyed to the City's WWTPs through the wastewater collection system. The City of Conover and the City of Newton both maintain back-up land application programs. However, the City of Claremont and the Town of Maiden rely on the RC F as its sole residuals management option. What agreements, if any, does the City hold with these municipalities in this regard? Will the City simply press residuals from the holding tank (i.e., mixture of all residuals sources) and haul them to the Catawba County landfill no matter what (i.e., who generated Lhe residuals)? Thanks for any clarification that you night be able to provid& Shannon 12/2,12003 10:10 AM r , UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 4 ATLANTA FEDERAL CENTER 1 F RSYTH STREET ro c ATLA TA, E R I 0303- DEC J,,' 5 2003 AMNATWALWwwas RETURNEIPT RE UESTED DEC 19 2003 REF: W-WEl r. Wayne Carroll, project Manager US Filter Operating Services At 200 2 "' venue SE Newton, NC 28658 U J- 'Part 50.E Compliance evaluation Inspection l-hickory Regional Compost Facility Dear fir. Carroll: Enclosed, please find a copy of the inspection report for the Part 503 inspection conducted n l ovens e by the U.S.Environmental;Protection Agency. i appreciate the time and professional courtesy extendedby you and your staff. If you have any questions;regarding the inspection Findings, please contact Mr. Michael Horn at 04) 562-9748 or at hom.mich,-iel@epa.gov. Sincerely s Davfild Y. Parker, Chief Eastern Enforcement Section;; Water Programs Enforcement Branch Water Management Division Enclosure cc: Ellen Huffman, north Carolina Department of Environment and Natural Resources Internet address (URL) r http://www.OPa-90v RecydeecyVatsre . PrtF9isif i9t'r V"ec,7etabte Qfl Based ticks on Stec}' d r (min. urn d pustcursutner) United States Environmental Protection Agency F Form Approved Washington, D.C. 20460 EPA OMB No.2040-0057 Water Compliance Inspection Report Approval Expires 8-31-98 Section A. National Data Systern Coding (ie., PCS) Transaction Code NPDES yr/molday Inspection Type ][,,Spector Facility N NA 03/11105 z R 1 Remarks Inspection Work Days Facility Self Monitoring Evaluation Rating BI QA -------------- Reserved ------------- Section B: Facility Data Name and Location of Facility Inspected Entry Time/Date Permit Effective Date Hickory Regional Compost Facility 01:30P/I 1-05-2003 3200 20' Avenue SE Exit Time/Date: Permit Expiration Date: Newton, NC 28658 04:00P/l 1-05-2003 Names of On -Site Representative(s)/Title(s) /Phane and Fax o' falter Facility Data Wayne Carroll, Project Manager, US Filter Operating Services 828-465-1401 Name, Address of Responsible Of /Title/Phone and Fax Wayne Carroll, Project Manager, US Filter Section C: Areas Evaluated During Inspection (Check only those are evaluated) Permit Flow Measurement Operations & Maintenance CSO/SSO (Sewer Overflow) S Records/Reports S Self -Monitoring Program S Sludge Handling/Disposal Pollution Prevention S Facility Site Review Compliance Schedules Pretreatment Multimedia Effluent/Receiving Laboratory Storm Water Other: Sampling Section D: Summary of Findings/Comments SUMMARY/DATA INTEGRITY See attached Names and Signatures of Agency/Of ce/Phane and Fax Numbers Date A EPA; aeliael Horn 404-562-9748 Nov 05, 2003 Signature of Reviewer Agency/Office Date 4 Ake ar, D arker, Chief Eastern Enforcement Section/ WPEB/WMD/EPA EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete NPDES 503Biosolids Hickory Regional Compost Facility, Newton, NC / Compliance Evaluation Inspection a; e Compliance Evaluation Inspection Hickory Regional Compost post Facility Newton, NC Introduction: Can November 05, 200, personnel from the United States Environmental Protection Agency, (EPA) Legion 4, conducted a Compliance Evaluation; Inspection (C EI) at the Hickory Regional Compost Facility. The facility is owned by several local governments (Consortium): City f I-Iickory, City of Conover, and Catawba County. The purpose of the CEI was to evaluate the Consortium's Part 503 program. The following individuals participated in the field inspection: Name _Organization Televironc Mike Horn EPA 404- 62-974 Wayne Carroll US Filter Operating Services 2 -46 -140l The Consortium owns a 20 dry ton per day in -vessel compost facility. The Consortium ortiurrt contracted with US Filter Operating ,Services F) to operate and maintain the facility, The facility receives liquid sludge from the Consortium members and is dewatered and treated to an "Exceptional Quality" compost product, Permit: The 503 rules are self -implementing. Publicly owned treatment works (P s) greater than one MGD, POT is that serge a population of 11,000 or greater, and Glass I management facilities that are POTWs required to have an approved pretreatment program, are required to submit annual reports to the permitting authority. The facility is also permitted under the North Carolina Department of Environment and Natural Resources ( 1 nondischar e permit WQ0004563. Rating: satisfactory , Records/Reports: Ito -house process data and records concerning Part 503 were Dept. Part 503 sampling is collected by USFOS for inorganic pollutants, Salmonella, and nutrients. Results and drain of custody records are maintained can -site. USFOS maintains operational parameter records of each compost batch in the reactors: date; detention time; air flow; temperatures readings along the reactor; discharge; and total solids (T ). Additional data are collected within the cure piles: date; cure pile id; temperatures. Daily operator logs are maintained and summarized, Daily records are maintained of amounts of sewage sludge from the Consortium facilities. Calibration temperature records are maintained. Final product distribution records are maintained. NPDES 50hosolids Hickory Regional Compost Facility, Newton, NC I Compliance Evaluation inspection ....Dage 3 USFOS provides monthly summaries to the Consortium members. Annual Report - The Consortium submitted year 2002 annual report to EPA and was dated February 7, 2003. The report provided facility name, data of inorganic pollutants, nutrients, and pathogen reduction and vector attraction reduction (VAR) requirement data, total amount of sludge disposed, and certification statements. Rating: satisfactory Self Monitoring 11rogram: Compost samples for inorganic pollutants are collected at least once per month as per NCDENR., Remaining pare etas are monitored at least once per sixty days, Class A pathogen reduction is demonstrated by rise of alternative #5: use of Processes to Further Reduce Pathogens (PFRP) as per 40 CFR 503.32(a)(7). Temperatures readings are conducted daily with 6 foot temperature probes at the air intake ports above the reactors. VAR is demonstrated via option #5: aerobic processes at greater than 40'C as per 40 CT`R 503,33(b)(5). Temperature data are reviewed manually and daily to detennine compliance. Rating: satisfactory Site Review: The facility is a 20 dry ton per day in -vessel compost facility. The sludge treatment process includes a receiving station of liquid sludge, centrifuge, mixer, 4 tunnel compost reactors; and a curing pad. The facility has 2 belt filter presses for dewatering backup. The facility includes an air scrubber system for odor control. The US Filter centrifuge de tens polymer aided sludge at approximately 250 gpm, at 6 hours per day and at 4 days per week, The total solids concentration average is in the mid - twenties. The de catered sludge is then mixed with sawdust on a 1,1 ratio. The mixture is then transferred to 4 Ashbrook-Simon-Hartley in -vessel reactors. Each reactor volume measures 12' x I Wx 63'. The reactors operate in a plug flow regime, in which a hydraulic rain pushes the mixture through the reactor 14-16 inches per "push" and at 1-2 pushes per day. Air flaws through the reactor to maintain aerobic conditions. Reactor temperatures are measured and recorded at the air intake ports located on the roof of the reactor building. The compost total solids concentration from the reactor is greater than 50% TS, After stabilization through the reactors, the compost is further cured on as storage pad and operated as a static pile. Temperatures are measured. Temperature data indicate the static piles can achieve pathogen reduction and VAR requirements also. The static piles are aerated through NPDES 503Biosolids Hickory e ional Compost'Facilityf, Newton, NC / Compliance E�,aloation Inspection a blower system. Rating: satisfactory Laboratory. For inorganic pollutants, pathogen, and nutrients, the Consortium rases; Simalabs of NC 1302 Belmont Street Burlington, NC 7 1 -693 336-570-4661 The commercial laboratory was not evaluated. Chain of custody records were spot checked. Sample type and preservation of samples appeared to be within acceptable protocol. Rating: not applicable Sludge a dlin lspos l Monitoring Frequency - Disposal records were spot checked. The rate of production is reported to be approximately p dry trans per day. From January through October 2003, the Consortium disposed approximately hall cubic yards. The facility reported that average density is 21 � 1 lb ft3 and the average natal solids concentration is 58.3%, Extrapolating, the annual disposal amount is approximately 1,900 dry metric terns and will require the Consortium to monitor at the minimum frequency of once per sixty days. The Consortium monitors at least once per sixty days. For pathogen reduction and VAR, the Consortium monitors each batch, Inorganic Pollutants and Nutrient - records were spot checked. The latest results were reviewed and were within Table 3 and 1 of 40 CFR 503.13. However, data submitted by the commercial laboratory were reported in "gas is" basin The commercial laboratory is in the process ofre-submitting data in dry weight basis. Pathogen -Reduction -'The most current results were reviewed, The Consortium selected Class A alternative . Data indicate Salmonella concentrations were within requirements irements and temperatures were above 'C, as per PF P. Vector A araction Reduction _ The most recent records were spot checked. The Consortium selected 40 CF '. 03.33 b option . results reported indicated data were within requirements. Rating: satisfactory North Carolina December 5, 2003 CERTIFIED MAIL MR. GENE H.AYNES, PUBLIC SERVICES MANAGER CITY OF HICKORY POST OFFICE DRAWER 398 HICKORY, NORTH CAROLINA 28603 Michael F. Easley, Governor Wiliam G. Ross Jr, Secretary Subject- Withdrawal of Permit Application Package Application No. WQ0001669 City of Hickory City of Hickory Residuals Land Application Program Land Application of Residual Solids (503) Catawba County Dear Mr, Ltaynes- On Novernber 10, 2003, the Division of Water Quality's (Division) Non -Discharge Permitting Unit received a letter from Mr. James Kirby, Senior Utilities Plants Supervisor for the City of Hickory (City), regarding the decision to abandon the above -referenced residuals land application pro raga. It is the Division's understanding that the City's primary method of residuals managernent is through composting treatment and distribution as a Class A Eft residuals product (i.e., Catawba ORGRO) at the Regional Composting Facility (RCF) as permitted under Permit No. WQ0004561 Permit No. WQ0001669, which allowed the land application of Class B residuals from the City's two< wastewater treatment plants and water treatment plant, has been maintained as a back -tip prograrn in the event that the RCF was not operational, The RCF has not experienced, a shut -down in over eight years and, as such, land application under this permit has not occurred since 1995. In lien of maintaining a permit for the land application of Class B residuals, the City has developed a cottlaW ency _pj4n that inypLIves hauliMand _, disposing of dewatered residuals at the Catawba County landfill. Therefore, this letter is notification that the Division is withdrawing your permit renewal application package from the review queue and that the package will remain unprocessed, Furthermore, please note that Mr. Kirby's letter has been forwarded to the Division's Non -Discharge Compliance/Enforcei-rent'LJnit to initiate a rescission of Pertrut No. WQO(,X)1669, so that the City will no longer be responsible for compliance under its conditions, Please be advised that operation, alteration, expand, and/or change of any residuals land application program without a valid pern-rit is a violation of North Carolina General Statute §143-215.1 and may suhJect the owner/operator of the program to enforcement action in accordance with North Carolina General Statute §143-215.6. Civil penalties of up to $25,000 per day per violation may be assessed for failure to secure a pertnit required by North Carolina General Statute § 143-215. 1. - Nrb r MR Non -Discharge Permitting Unit Internet http:11h2o,enr.state.nc.us/ndpu 1617 Mail Service Center, Raleigh, NO 27699-1617 Telephone (919) 733-6083 Fax (919) 715-6048 DENR Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recyclecill Cr post-consurner paper If you have any questions and/or comments regarding this natter, please do not hesitate to contact - Ms. Shannon Mohr; Thornburg at any time at (l) 7.33- t}S3, extension 353, or at s han non. thornhurg (Pnc rnarl,net, Sincerely ,i K 6/1 fi or Alan W. Klimek, P.E. cc, Mr. Kevin B, Greer, P.E. City of Hickory , Alen B. Huffman, Mooresville regional Office - Witter Quality Section Ms. Peggy Finley, regional Office - groundwater Section Mr. David L. Goodrich Central Office _ Groundwater Section Mrs. Ed Hardee, Central Office - Non -Discharge Compliance/Enforcement, Knit Permit bile WQ000l669 i C PU Piles - Returned Projects 2003 (Post -Review) lT Michael P. Easley, Governor William G. Ross Jr., secretary Forth Carolina Department of Environment and Natural Resources Alan W, Klimek, P.E. Director Division of Water Quality December 9,2003 B. McGee, City Manager P 0 Box Hickory, NC 28603 Subject: Rescission of Land Application of Residual Solids-(50 ) Permit Permit No- WQ0001669 City of Hickory Residuals Land Application Program Catawba County To Whom It May Concern. Reference is made. to your request for rescission of the subject Land Application; of Residual Solids (50 ) Permit. Staff from the Mooresville regional Office has confirmed that this Perrnit is no longer required Therefore, in accordance with your request, Land Application of Residual Solids (50 Permit No. WQ0001669 is rescinded, effective immediately. If in the future, you wish again to operate a non -discharge system, you must first apply for and receive a new Land Application, of Residual Solids 5 ) Permit- Operating a non -discharge system without a valid Land Application of Residual Solids (503) Permit will subject the responsible party to a civil penalty of up to 10,000 per clay, If it would be helpful to discuss this matter further, please do not hesitate to contact theMooresville Regional Office. Sincerely. Alan W. Klimek-, P.E. NC t) A K° edh Ai MOOREsy cc- Catawba County Health Department Mooresville - Water Quality Regional Supervisor Mooresville Regional Office -- Groundwater section Central Office — Groundwater section Non Discharge Permitting Unit Technical Assistance and Certification Non Discharge Compliance/Enforcement Unit Central piles WATER QUAt1TON Fran McPherson, DWQ Budget Office N, C. Division of water (Duality 1617 Mail Service Center Raleigh„ NC 27699-1517 (1 ) 733-7015 customer service 1 800 623-T748 Date: fI l County: Catawba To: Non-Discha e PermittineCult Per it e: Cityoffficko ev _ we : Shannon ftbuM Application No.: MLQP001669 Regional Login l o: # -40 qENEP.A L LAWORMA TZO 1. This application is (check all that apply): El New Renewal Minor Modification El Major Modification Surface Irrigation 0 ReuseRecycle El High Rate Infiltration El Evaporation/Infiltration Lagoon. Land Application of Residuals Z Attachment 3B included as appropriate Z 503 rcgrrlated 03 excrrsp Distribution of Residuals E] Surface Disposal . Was a site visit conducted in order to prepare this report? El Yes or Z No. L. Date of site visit: Ii b. Iverson contacted and contact information: &hn Thorn sun. I - er. Inc 704/5 9-t}fl(lil c Site visit conducted by:N/A d Inspection Report Attached; Yes or Z No. . Is the following information entered into the I IMS record for this application correct? Z Yes or 0 No. If no, please complete the following or indicate that it is correct can the current application. For Treatment Facilities: a.Location: 4014 liver load Hickory NCg d b. Driving Directions: ctio c. USGS Quadrangle Map name and number: . Latitude: 9'-48" Longitude: I �-19'- fly e. Regulated Activities I Type of Wastes (e.g., subdivision, food processing, municipal nicipal wastewater): e v�aste�vater dud e a. I ion(s): See p rarrit renewal applicationforfieldlocations. b. Driving Directions': c. I.1'S zS Quadrangle Map name and number: d. Latitude: _ Longitude: mogilication sLsfems 1. Are there appropriately certified Cs for the facilities? Z Yes or Operator in Charge: Robert -Shaver Certificate #:23116 Back-up Operator in Charge. Keith Rhyne Certificate : 15731 . Is the design, maintenance and operation (e.g. adequate aeration, sludge wasting, sludge storage, effluent storage, etc) of the treatment facilities adequate for the type of waste and disposal system? 0 Yes or No. If no, please explain.: . Are the site conditions (soils, topography, etc) maintained appropriately and adequately assimilating the waste? Yes or No. If no, please explain, These sites have not been used since Mav 1995. Is the residuals management plan for the facility adequate and/or acceptable to the Division? E Yes or No. If no, please explain. 5. Are the existing application rags (hydraulic or nutrient) still acceptable? Yes or No. If no; please explain: . Are there any buffer conflicts (treatment facilities or disposal sites) Yes or No. If yes, please attach a reap showing conflict areas or attach any new maps you have received from the applicant to be incorporated into the permit: . Is the typeand/or volume of waste(s) described in' he existing permit correct? Z Yes or No. If no please explain: . Is the description of the facilities as written in the existing permit correct? Z Yes or No. If no, please explain: 9. Has a review of the last annual report for self -monitoring data been conducted` Mess or o. Please summarize any findings resulting from this review: Permittee submitted a ual re ort or(l. Where has been rio land a Iicastion activity since a of I995_ ICI. Check all that apply: Z No compliance issues; Notice(s) of violation within the last permit cycle, El Current enforcement action(s) Currently underCurrently under JCC; ['Currently under moratorium. If any items checked, please explain ,and attach any documents that may help clarify answer/comments (such as NOV, NOD etc): 11. Have all compliance dates/conditions in the existing permit, SOC, JDC, etc. been complied with? E3 Yes D No N N/AIf no, please explain: 12, Are there any issues related to compliance/enforcement that should be resolved before issuing this permit? [:] Yes or Z No. If Yes, please explain: E VA L UA TI ONN ASV R LE C OOMMMMEEINY DDAA TI ONS 1. Provide any additional narrative regarding your review of the application.: This is a renewal of This renewal includes new -maps and stud ggads qy#wLyThis land eras lied tea , 2. List any items that you would like NDPU to obtain through an additional information request. Make sure that you provide a reason for each item: 3. List specific Permit conditions that you recommend to be removed from the permit when issued. Make sure that you provide a reason for each condition: 4. List specffic special conditions or compliance schedules that you recominendlo be included in; the permit when�jssjja 5. Recommendation: E] Hold, pending receipt and review of additional information by regional office; E1 HoK pending review of draft permit by regional office;N Issue; El Deny. If deny, please state reasons; 6. Signature of report preparer: 61 n Signature of WQ regional supervisor: Date: T/J X--7 ADDITIONAL REGIONAL STAFF REVIEW ITEMS ATTACHMENT W ADvroved land ADulicationSite City of ickory Residuals LanApplication Program Site/FieldID LandownerLessee/Operator n Latitude Longitude Net Acreage Applicable Restriction in Condition IV. 1. tl _ 1Robert Mauser Catawba 81.17.46 35.36.19 542 GW-A 02-02 ob rt aus r Catawba 81.17.29 35.36.0958.4 02-03 Robert Mauser Catawba 81.17.17 35.36.1819.7 G W-A b - 4 Robert Mauser Catawba 1.17.15 35.36.12 2.6 GW-A 0 -05 Robeft Mouser Catawba 81.17.12 35.36.01 69.8' -r 02-06 Robert Mauser Catawba 8 1 . 18.07 35.36.15 16.3 ' -A 0-07 Robert Mauser Catawba 8LM01 3536.56. G-A 02-08 Robert Maus r Catawba 81.17A8 35-35.54 56.6 _ 4 y ■gyp ryy{ y}�q p�,y, , Eyq ps' �yyY� pry.{ yy I�g�ty �{ Ygip fy, ggy yg�y C.S�w✓d:hA�'a'a..2'..J�A AYN :R.w+�lrl Fi ew' ». >L:i6 TFkiA Data- Ma 6.1()0 o E] Forrest Westall, AI LJ Paul Rawls. FR - C Debra Watts, C'C -•GW f C l as n MAIM: '_'op eS e m to - s Ken Schuster, RR0 Jim Mulligan, 1 a O-W El Rickiver, i -W `opSent to-WtA tove rL1ey, WSRO-WQS 4fi DistributeCoie ThcarnburQT '4 From Shannon Non Permitting v linrt -Mohr ohr -Discharge Telephone: t l)_.3-5ti 3 ext. F`crac. �Irb T Q "-Mail. shannon.thorniaur nurnatl.net A. permit Number: 3 tItICI� B. Owner: t rrf ffickor �� U s C. Facility/Operation: Cit es i��ta� h�s�d����s i ��ei � �a i�a �a r rrw � � ..,; �" �. El Proposed 0 Existing El Facility 0 operation D. A Iie tion: 1. Permit Type: CS &M) E] Surface Irrigation Reuse El H-RInfiltration Recycle E Lagoon El GNV ICen-rediation (ND) For Residuals: sidual.s. Land Apes b&] Surface Disposal 503 El 503 Exempt El Animal . Project 1 e zqot Minor Mod. . Renewal Renewal wl Mod. E. C omn ents! ther Information: El I would like to accompany you on a site visit: This; arts '" li .thr u h the c arks"'� i� ��rs � ti i f�� 1�� re i t.�slyt tore cinest reviews caI lsit . Attached, you will find all information submitted in support of the above -referenced application for your review", comment and/or action Within 30 calendar days, please tale the following actions For Rt - v Return a Completed, FormSRC. Attach Attachment B for Certification by the NDPU , EJ Issue an Attachment B Certification from the ISO*. Remember that you will be responsible for coordinating site visits, reviews, as well as additional information requests with other RO-WQS and RCS-GWS representatives in circler° to prepare a complete lete Attachment Btor certification. Refer to the RPP SOP for additional detail. For CtC -C WS: Return a Memorandum with Permit Condition Recommendations. When you receive this request form. please write your name and dates in the spaces below, make ca grapy of this shut, and return it to the appropriate Non -Discharge Pernaittin Unit contact person listed above. RO-WOS Reviewer: CO-GWS Reviewer: Date. ,. 0510610 Permit Number WQ0001669 Permit Tracking li Program Category Status Project Type Non -discharge , In review Renewal Permit Type Version Permit Classification Land Application of Residual Solids (9 ) Individual Primary Reviewer Permit Contact Affiliation shannon.thomburg Gene Haynes ley Box 89 Permitted Floss Hickory NC 28603 Faillty �. Facility Name MajoriMinor Region Hickory City -A Sludge/Henry Hair Mooresville Location Address Count PO Box 398 Catawba Hickory NC 28603 Facility Contact Affiliation Owner Owner Name Owner Type City of Hickory Government - Municipal Owner Affiliation B. McGee Past Office Box 398 Hickory NC 28603 Dates/vent Scheduled rig Issue Apo Received gait Initiated Issuance Public Notice Issue Effective Expiration 09/0 /89 fi /19/92 e ul ed Antly tiee a ue tedi ecei ed Events Wastewater treatment and disposal Igo staff report mceived RO staff resort requested Additional information requested Additional information received Groundwater comments is quested Groundwater comments received utfall NULL IP aterbody Name Strearn Index Number Current Class Subbasin SERVICES, I Specializing in today's needs for environmental protection, 516 Roundtre toad , Charlotte, North Cai ofi a 25217-2139 o (a 04 ) 5 9-Cl000 . Fax (7 04) 52 -1 G4 March 13, 2002 Ms. Shannon Thornburg North Carolina Department of Environment and Natural Resources Division of Water Quality Non -Discharge Pennitting nii: 512 forth Salisbury Street Raleigh North Carolina, 27604 Re City of Hickory Land Application Permit Renewal lQ000166 Catawba County Dear lv'#s, "Thornburg, Please find attached the renewal application for the City of Hickory laird application program WQ000 1 6. Please note the following: 1 the City of Hickory rises land application as their back-up program, , A recent'biosolids analysis is not available. The City currently goes to a compost facility with their biosolids The City will use alkaline stabilization to meet pathogen reduction and vector attraction reduction. In the event that land application has to be used, an analysis will be performed prior to any event and submitted to the State for approval. For the sake of this renewal, I have attached the biosolids analyses from the 1997 renewal. 3. The field numbers and acreage for Robert Hauser have been changed from the original permit. This was done due, to the fact that old buffer maps were not available at the time of preparing; the renewal package. The actual land tracts are the same as in the previous permit. If you have any questions, or request additional information, Tease call me at 1- C1 -7 - 7 or e-mail me at office@bio-nomic.com. A Carylon Company Application for Permit Renewal Land application of Residual Solids' City of Hickory Catawba Count Non -Discharge Permit No. WQ0001669 Prepared For: City ofHickory O. Box 398 Il c ory North Carolina 28603_.,.. Prepared By: Bio-Nomic Services, Inc. 516 Roundtree Road Charlotte, North Carolina 282l March 2002 Table of Contents L Non-43edicated Residuals Land Application Programs Form 11. Residuals Source Certification Attachment 111. Watershed Classification Attachment for Residuals Programs IV. Landowner Agreement Attachment V. Farm Site Summary -- Robert causer VI. Cumulative Loadings VH. Spill Response Plan State of North Carofina Department of Environment and Natural Resources Division of NVater Quality NON -DEDICATED RESIDUALS LAND APPLICATION PROGRAMS (T111S 1,01?tA4,A,1,4)'RE /11/0 TOU3111[1) R)R I !SE,4,SAN' ORIGINAL) Application Number: (to hc complec"d 1w [)WO) GENERAL INFORINIATJON (See Insti-tiction, 13.), I. Applicam's name: 2Sioning, official's name and title; Toni Norion T 3, omplete mailingaddress of applicant-. Cit tj i kc i P,O, Box 399 'A NH .......... City: State'. NC Zi_28603) Telephone number- ( __828 294-0861 Facsintile number- 828 294-1740 E-mail address, 4. Name and coniplete mailing addiess of contact person andJor consultiins firma who prepared application: Johns, I son Bio-Nornic Services, Inc, 516 Roundtree Rd, Zip- 28217 Citv: Charlotte State', V, Telephone number: ( _70 529-0000 m.Facsintile nUrnber: 1 E-n-rail address- o ig idaro-nornic.com _ ffL -- ---------- - ------ - - 5. COUnty where residuals land application program is headquartered- C ataawba -------- --- 6, Courity(res) where residuals source-ggencrating facilities are located: 7, COLIT11YOe"S) Where land application sites are located: Catawba .. . .............. 8, Fee submitted: S 0,00 ............ . .. .. H. PERMIT INFORNMATION-, 1. Application is for: 0 new, rj trioditred, E7, renewed perrna(check all thwapplyy 2. 1 I'this application is being submitted to rcriew or modltN an existing permit, provide the f0ltowing: the perrninUmber the most recent issuance (late, 09/03V97, and the expiration date 08/3 1 `02, Daw ofmost-tecently certified Attachment A D,nQ, ofmo-st-recently ceitified Attachment B: N/A M: NDRLAP 02V Page of, OrdcI State of North Carolina Department of Environment and Natural Resources Division ofWaler Quality �N kJ -1,1 L, L) lk I A I E JIJ K I LY UJ A 1-7� L-A 'N " A I Y L, t 11 A I I 11IJ 'N I 1ikJk-x KA,`Al,'*� 07// FORA1 A I 1 1111", PHOTO( '0I l,if!) MR t "SE'�, 'I A OR 4 P'1'%A L) Applivatioij L GENE'RAL INFORMAJ ION (See litortiviion W) J I Applicant's name, . .... L,iky' (L Ick-'('11A 2, Signing official's naine and title: ige L12jneS - I'Llblic Set vices ly In �ml- j -T City ot'Ifickory 140' BOX 398 City: I I tekory State, NC Zip� 286013 Telephone number: 294-0861 Facsimile number- L%" 294-1740 F*-maii address: 4Name and complete mailing address of contact person and/or consulting firm who prepared application" John Si 'hIrornps� Ilia-NoTnic Sgyices, Inc. 16 RouTultree R& City: _—('11arlotte State" —,.NC Zip, 2821 Telephone numbm� 529-0000 Facsimile riumber: ( ."'.'704 i 529-1 (AS U-mad address: oi'ftce{ai}bio-titaiiitc.coi,ii 5Corimy where reSiCILMIS Lind application provi-am is licadquarteredl- Catawba 6. County(est where residuals source-.generathig C=Iiticsare locate& Catawba 7. Count'i,,(ics) vvlierc land application sitesare located. Calawba 8, Fee submitted: $ OM 11. PERIMIT IN FORMATION - I , Applic.,mort is for. [:) new, modified, renoved permit (cliech all that apply), 1 Il'this application is being submitted to renew oi- mod11%, all existing pet nin, provide the 1,011km Ingi the permit number _jk' OLXL1069 the most recent issuance date 09�'03,�197, and trite expiration datc 08,31,412, Date ofmost-icceritly certified Atrachment A- NIA DMC Ot'1110MAVCellflY ce-itified Attachment B: N "'A FORM, Nl)l,',[,AP 02"02 Page 2 4,1! -) Altachment Order I .t. (`Iie, , all that apply tst the requested laeaaaaat aaaoddicanon I\CRE.rASE DFICRF.' SI, tlae a aaaasiaaaasaat permilled raaa€aaaaal dry tcaaaaaa c lm crostita:a ivs12daaAs seaaa: Labe e, l",W'lif, i 1 tt l t< a tlaaa t s itaa , imi a flrlaiicaatiaaaa Eaacstrasat. E \I)I ItI l.FA E residuals scaaa c--geneiatiaag 1116hltiIWS) t0ifi'0111 tlacrser ceraihCd f0f this residuals laiael application laloglan-R, INCRE".ASI- M DEXRI'Alil, tlae net ctaaaE'C assoctiited ar°atl'a land applications, ;aims) caas`rcwly certified fOr dais Wsaelaa is hand application lar�ea�akaaaai ADD F ltEI F'r1 hand aalalalacast o site(s) to/from (hose certadWd lass flat, aeslalaaaads4 laaael aLtlalie',atacsri Pacavaa"atta, I I I I",Ji Ei"bPltlaaa: Rt MctasUMICs Ia�a C liu a b t changed ed due tcl tat, "fold bul'i, aaa l aw 1. Who,. all lay: rk°s ataaasablc i(-)I'the day-to-day of the residuals land al',q)kcatio t program: Pe°raaatttee or Z fesiclraals aaaaaaagsaaaetat firaaa If a resiaftrals a a aaatttagctamtt ftrsat, complete tla d'call m areas: #aat'aaa contact petson and title: David Motif Firm raataac and ei aaaplete mailing addl-ess: Lliea-Noraaie Services, Inc. `Its Rsaundtree feel, city; Charlotte arlotte slate_ NC Zile: 28217 Telephone aataaaaber i _.' 4t_ `a aci 0000 � Facsimile number t ..704 529-164S E-mail address: il�. ��€taafaica-aacaaaaic.cearat List the Opeiaatcra In Responsible ("haarge (t. RC) and all Back -ASP ORCs for the residuals land aapplicataaasa program, theca cernficatacaaa numbers, and their affiliations in the following to lem Designation � akttalr ataratt Ce fifty aficrea ! waaaaaLaar- RC Robert Shaver l C"ily of4Hickory WWTP Lkic:l Lila 011, € Keilh Rhyne C`il} esl t sc.l ol, =:41 :ice tag al<a lei ORCS i lit applicable) K a n ()R ataaal a leeasst one, Back,Up LTC ace not cm-te ntly designmed For this residuals land application prouriaaaa, pacat'acle the candidates' names, affiliations, and all estimated taaaae schedule for each candidate's cc m,plettacasa tad` the aequiaael taaas'aaa asl school and certification test IaCYI M-1 NDRI .tl"t)'_?=q62 d}<aa t' .4 eat 5 AI tZaclIII ICIat 01 LIt•I I 3. t'crr�ihala.te die lsallowing tables regarding management orthe reskkwls land alalalw atmw l rogrmrr n "tzraa-rig rdtlr r �a�tatt ta7aatathaiii.DasadiWANl generated Irk A! ra•,aelitWals faaciliks as cunenHy celfieel and pr;alieewd fear d,°e°rid mitmn "iih T aN dre,aamn sarael hst Me re°whh art Ow W,i", Wc, Niaxtinuniraraiuunt eaCt`a:a9ielaraals tar bec°c•rtafteel ➢M28 _ elan tkaais lien year PAN Porrraats eat PAN per Ltty f oaa Poartrali of PAN 1wr Year t tt��ka;�ad�=e{ 6a k°,-arena t s Surface 1 Incorporation Dior°faaee trreoataomiron � or Injec ion or Injection _... _._ _ _........ _,._..._.._w_.,_._.__ ..�..�:..__ _ ..._.�.�...��. ,m..�:..a ......,. .. �.a >. _ _ .,�.... ..,.. ...�,., .,.„ .,..._mid I rist 1 e aa° See Auaclied 'd ai z=�e�lew_-!i Sri ila t, i l Fix e:� a �aa �,l�a�araiiir b. L anti " a rlir°rrt raaa S4 , (Ise daaar�at fyj?r SUrtam atize information regarding the land applicalion sites as utram"y certified and pruposed for certification Qtlr tliis appidatra n: (Augury III IN Acrus Cumumms Crops Forest or plantation 10 Row C r oils a 44.8 d Hay { 241 6 Hay fields also Used for pasture d Pasture" t i € d rilaa . ?k` 6- d Methods SirataCC Irie:earporation or Inje rhon 44,8 Restrictions YearRound 2116 Seasonal 691 0205: need kaeaririat betcsre application tt.rtal, lti l C. c s'ladraaals aatrcd Aa tc arraarra , raraairarp Determine the minaaaium aucage ag requu,e d to land �q)ply the resreltials as cruwndy certified and 'proposed for certafacation assotnrrag the sca:aaaraos Listed irl tlae fealleaw hn WIN: Assumed F .'acres Required Using, I Ac;ms ICeclr hTd I;kin AlapH ation Date First -Year ,11AN Coo entrations Five -Year Maximum Adjusted IMA" (r"la.rvr'AM'rrr_") Concentrations Surface ` Incorporation of- Surf'Ir.e � Incorporation in laaa trerrr fradc�c°tiara r ; Ott r ISO 50 a FORM: NDRI AP 02A)2 Thige 4 of 5 Attmacluncttt twaeler d 4, Idewil'y and provide a plan its well as ;a Schedule to acsO€V iSSLIeS [that �Vaaalld Ias-CVCaia Al Of the WSR111"al casrrc^aatl�b> cQrrafrecl and laronostacl Matt certilacataaatt to be land aalapliecl kcitlatotat exceQ(fillU aLtraitsa,taric Taw, or c'rral,itiahz,, am" chl' North tlh t'aaoliaaaa's slaanaiard persi-in +zondiir ns i-IONcaEasaaa: t-c-siduals Itthsad aalala6� ,atga�sa l�taa �ra��asat (c.,^^, not caa�:ane'la storaal.e, not �~saowula land, etc,): he t a�t�Efickoi tows land is:artsaasa as thell l�tisiala-ham 1,IasE . l`hai City c:tlriellL v' tA'i�sa�erra tlacia is iciar rl it as �:t ahh�rst�ra; � rc i11ty. ll' laatacl aaahtal� aatieaar �� raJ�aaa ar•ya cl: =iiai r Site <atachaa;aarOsc that cccatald allail it Iataal a activities, a be titter thtcl,S Wtaailai be W#Irrecl Applicant's Certification: 1. Gc;aae Ilavn s attest that this application for C1ty n f llic kotv Laatacl a li aticat +a csi gals has been reviewed by me and is accaaratc and complete to the best of my knowledge, I understand that the Division of Water Quality may not a:earatlaact as technical review of this programand approval oesa not constit to as variance to saes' rules or sfsataate:s t ales s specifically granted in tiaepertaait Further, any discharge eat`residuals to su f�ac waters or the land will restall in all immediate eraforccraaerht action, which may iaaclUde civil penalties, irhlranctive relief, ataal,aar cai [-aural prosecution. I will make no claims against the Division of Water t eaaal'ity should as condition of this permit be violated. [ also understand that if sell required parts of this application are not completed arid that it' all teyaaired supporting information and attachments are not included, this application paacka�c will be aetzarraeel to thac as asrcoraaplete. "Saataa: Its accordance as ith North Carolina General Si attates § 1 3�-> 15.OA and y 14 3- l 5 013, any person w no knowingly males air), false statement, representation, or certific:taticaah rat ally application shall fw 4lataIty cit` o Class rniscietaaeanor, which unity include a titre aaiht to exceed $10,000 as Nvell ,is civil penalties tip to .$2 5.060 tact c iolaatioir Si aaathtac; Date: k THECoMPj,x,rED APPLICATION PACKAGE, I`rat.'LU' DI"vCi:ALL SUPPORTING Ll"+1LYOL MATI(Dl'r . N'D MATERIALS, , SHOULD BE ;;ENT ` 6 THE FOLLOWINGDDRE Sa "tifDRTH L"`. Rat. LINA D L" R`L'Mli::` T OF ENVIRONMENT .* N NATI.=RAL L LiafaOl4'L 1" S DIVISION OF WA`IT L QUALITY NON -DISCHARGE PERMITTING UNIT RN, U.S. Postal Service. Law ('ahaar aagr i jag iaat IDaal'iw=e^t w= 1617 l+IAIL. SERVI.CE CENTER E 512 NORTH IL 1SAI,tfSBt''I i' S°I`tZEF I` 5t't`1`I,' 1211 I a Ll�,lt:ll, NORTH t.;AROL,INA 27699-1617 RALCAGIJ, NORTH 27604 TELEPHONE NUMBER: (91 ) 7 -50t§3 State of North Carolina Department offiliviroijinent and Natural Resources Division of Water QtIality RESIDUALS SOURCE CERTIFICATION ATTACHMENT USE ISAXOR/GIVA I-) The Division of ItVater Quality (Divisicoo ivill not con si(ler this attacholent forill to Ile Colliplete 11111ess all (Ile i list ructirovs at-C followed, Failline to fi"Mo8v tile ills t 1-tictioll's (o- to subilli( .all ofthe re(joired iteols till tell(] to a(lditional applicatioll plaacessing and I-eview tittle or 11wrt, I I aJ(n,,wal em I or.lor al I eleciron I C IVISlola of fhi"rpo"Ilf. I tSr 1 0 111 -1 ivh viic at hit1k, ),,1?2o, ei it -�vt,ric w rta to Ip i� INSTRUCTIONS TOIJIF APPLICANT: A. Attaclinleto Forriv Do not submit this attachment forni for review without a corresponding residuals program application form (Forin NDRUAII). An chan-es to this anchrrient tbrna will result in the application package being, returned. For ncyk, residuals programs or renewed residuals programs, stibillit a s te attachment fOrm fiu- cacti Z- -!WL reSidUals source -generating facifity to be certified for this residuals pro-rairr. For niodified residuals programs in Miich any modification to the certified residuals -source acilities is proposed, submit a se r—ate1attachment form or tirly those reSidLI'MS S0UrCQ,--enCriuioZ0 facHitres ---- that are affected by the propcosed modification, D Hic attachureat should be organized prior to In the kfflowing order 6.e,j bi t4oilfvNm, + Amichnient Order 2, Residuals Source Certificatlou Attachment (Form RSCA Attachment Order 2-ic Vicinity inap Atulchnient Order 2-h. llroccss fow dia0 rmn amfor narra(ive Attachnien Order 2-c, for residuals gat oductiorl tate, Attachment Order 2-d: Sampling plari� Attachment Order 2-q� Laboratory are aKtical reports and operational dated A I I forms arld Mlidatrce documents refierred to in this attsichineirt forril irlav be, doh - i ��j jojj�lj�ti,(# WIMP at h [t p-,10h 2o, en r,st ate. tic. us /ndpU!, It. Residuals Sotit-ce-Generating Facility Information: Attach as vicinity tnap that shows, the location ofthe fiaciliiy and Meets all rifflie criteria in the latest version of the doculnera entitled "Gurdance for the Prepration of VicrnitN'/BLItTLr Maps fta- North Carolina Residuals Perm itt im—, Pi oorarris zl� ,Attach as detailed narrative an&or process How diagrarri that describes how the residuals tare LC) Ile gellelated, treated, processed, and stored at the Cacility, All ach as quantitative justillication for 1he value provided iii Itell) 1, 8. EWSUre that Ille tMIOL11,11 01' reS dWlk listed is file IMANhollnl MVICRIM expected to be generated by tire facility for flic lil'c of the permit [it addi6on, CoSUre that this aniount is equivalent to that Which is aICLtrally to be land applied, rfistribUted, and or disl,)(.)sQd. inclttdlnp-, anv chemicals, arriendrivents, or other additives that are added to the residiials during processing C. Residulds Qtnility Information.- c' Attach at detailed sarnpling pUi tier the residUals source -generating lacility. Ensure that the plan identifies saitipling, points, sampling frequency. saniple type, as %vell as tire Divisicin-cerfificd laboratorN to bC used, [it addition, ensure that the plan details how tire facility and/or the residuak are monitored rear- any applicable pathogen reduction as vector attraction reduction requirements. Note that all sarnpling I -Ind HIM1i101IT11' be compicted on the residuals as they are to be land applied, distributed. andior disposed - Attach reporls for ad laca-aror\ amd)SeS Used to conilfleie this attachrivent t'Orm Afton documenualon that die tllcdit,� complies and'or tiiQ rCSOLUJIS' ccrriipai A Ith 111% applicable pathogen reduction and kc,,cror iffraCHMI reduction requnementsKCIICNed W'SICILNk,' drogranis and modkied resickuds progranis are e fi-0111 111k lVtf,lirenieril as long as file facility as lei :(tm:lWv eCllifled I'M thiS rCSi(JLJdlS rice chart -es ill Ilic generation, treatment, fu-0cessimp, 111dor, storage arc propoNe& .Illd (hil a land evera has phwLin the dast three \-ears, Hiis exemption \vdl not be allo%ved unicss a 11 three ofthese criteha are niet, hern 11. " does not have to be coruplcled For facilities that are less than (i In desknl flow thal trQM 1, dolliestic xvastewater ol)lv, il\ of Hickory Check all that ;ippli;,`,,'FAV RESII)LIALS PROGRAM KLNI--WI 1) RL-ISIDUALS PRO(MANI 11 IN"CRI-Ast-, El DEC. KLASI Iliv maxMI11111 p?erlllillCd MIIIIIZIl dr-I WIIMIIIC f(A- INS i'CSidilAS SOUT'Ce- cernfivd for this residuals pogram, I 'ORNNI. RSCA 02'02 1 aryl ` Allachment Oita ' CIII lei 11: llu,mIdlimpowd 1 -0-1 WWS This rc,"),lduals k) h1flll 010�C Celt Ited I'll I I,' Icsiduals 13logIM11, RESIDIJALS SOURCL-GENERATING FACILITY INFORNIATION(See Instruction B.): 1. Name (it facllnyli-enry,fork WWTP and Northeast WWTP 2, Facility pernill: holder, I I'll 1-'WlMV 11CI-11111 hOILICt' IS MIC& oire),Y E] federal, E] state. S local governincia, or El Pil"tw. I'acility permit iiumbcrNC0020401 and NC0040797 Facility permil NSLIC(l 1-)y icheek one): 0 Div, cd'\Vatet Quality, 1)1,.% of' Enviromilenizil 1-leatthof (-,)ther(explain: 2t: Ifthe facility permit is not issued by theDiv, Of Watel QUakly, complete the following,� a. Facility contact person and title: Robert Shaver - Wastewater Platt _S iLvirvisor Facility complete mailing address- CIL, (,I IhAoty P.O. Box 398 Ci t y: ....... fl i c k- I) r-v stateNC Zip- 28603-0398 Teleptione number: ( 828 ) 294-0801 Facsimile number- (1 828 l apt 4-1740 11-111all address 1), 1:acility complete locatlon address: 4014 16ver hood (,ItV: H I c, k o I w.State: N(' Zip: 28602 County., Catawba Latitude: 35" -, 3948" ----and longitude: 81" - 19' - 4. Pfflj-)ose of the facility (check one): neatment of muriicIipal wastewater, ureatmem of 1001,Nt doinestIC a%7 astewater, ircarment of'potable water, [] treatment of100%) Industrial %astewatel% treatment ofinduatrial Nvastewater mixed with doors tic wastev,,ater. m domestic) (approximate pereentages: industrial and othel, ke\Pjaim 5 is the facility required to have an approved pretreatment prog,,iam: Z yes EJ 110 Iliyes, please specify whether or not such as pretreatment has been approved: yes rto fi. Facility permitted"desigpi flmv- -- of -- MGD and ficicility average daily tlow3 0 INAGD, T Nlamrmmn amourit, of residuals to he certified for this Ideflity: 1.028 c1 -,m E C E W AT F (�i )ALPY SE"CMON Fat LIISIDF�MIG -ERNA !jfNG F()KNIMCA (I-M12 Am -lent Ordel 2 'Ichn � I 1jectif t1ae Uhswing rpareliaa.i liv aMinn and siaatmuc a uhurres 3avail able at We I501I.V: I ype ataael s aaltanw or msiduaal: tae;ataaanit _Il4c mo_ - 43JU) 1 pc atacl scalunie; taFacsadcaals stcaraa,'c. 0 C., outside as¢ acr,aduaals'treMataaawatt ahaaa?s'l IL ItESIDUAI.,S titfaClATY INI," lkINt.' TION (See Instruction C.): L `llaec,°dy WAWA .ietta A are regulated tattc{er (check olle' E,'� 4ta G"1=1 ta,at�t 5il -1 cat .], 40 t""FR llaaal ?5,7 Qa al;' it aesaduaals are intended tart (check true): Wd .=ylrtaltc rtcraa Distrabnata n (Alms A tat Fcpovaakrna . C'c nipleCe ;all hems EXCEP'1` 1fc°aaas II. 4b— 4c"." 71).;.aaati "pTC. y Land Ala1>h"taaaaa (Class B or I.cluNaletat), C'calaatAae »alt atoms Eft EPT Iteraas 11. 4a,, 4c,. 7aa , and 7,c , Surface Disposal. AatWlere talc items EXCEPT Iteraas 11. 4 a . 41r., , 7aa- 7b- and 8: , Itaa rrdoustUme Werrr arty iris. (,,o npleta: Me taDlkas iaap to demonstrate that the iestcturals aaae Iron_ hazardous under ITCRY ;a. Are the resadatals am lasted in 40 CFR §2613 1-§261 13; If yes, last dram itttmbcallsl: _.m. b, Specify whether cw not the residuak exhibit any of the claaralcieristics defined by 40 i"11 61,21-" 261.14: Q yes 51 no. Fill in the Iu,6Ecasc i g l abler a iElt Hie trestills of ilic Lust toxicity charaacacatstac: leaching procerk e ITUI.1'1 aitaaabim as W as thoscr farr tear"rosivily, agrastabihly, anti aeaac tis ltr": laboratory Pace 1ala alD'rit cal cacl dated of'aaraaaly, as; _ 01 10 tt Passed cerrrersi ity test yes ease. WL w s:aa. i? lrlt < 12 31: Passed wuittability tat; lies. �..� no. Flashpoint ........ Ly 1> 140`I:l" INs ed wacidvft { rest: C] yes El no, I1(.'s;- 11 ing,,I, (".: s ) & tFS; aatw, lswl {t0), i C LP Parameter �F An It+ � teat I'�.L I� I'aea aEaaa cra � h.larrlt � I� �trtt I E a'waa;;'d 1ltrtrt t o a i a'ataM*�°L.,f ;aaai�a'.i a eaaac NO W IIGx.aclaiaraaalr asf etc t) 1 N B aritttar 1010 ii.1 1 l WxaaclaltAw l .3-Bu adre ne N, l l Berman tl y KY D 1 cxsclalcaaca:.tlaz€as. ; ) ND ____._...w# _... _._.. {"llaasit�rta l.f) `s i',17 � c caaa,l a � tl ~ail C w hon Ata aclalcara e tt 5 m D 1.;a :laaaaca \ D ......... ('laltaacl�aaac� 0,03 °rw1.R it 2 MAN',', FORM: RWN 0102 Page 1 of X Atnic laraacerat t trdce 2 TABLE C3LE CONTINUED 1•'I2OM PREVIOUS IOUS I'MA, A, * *: TC LP Parameter ! Limit Result i `l'CCA' P arametei- 1.an1it IC�saalt l i'laltarCalcarrtt OM N la Nlethyl lala l fc6casi l ?0i9,ts t laeeat7aeaarat 5.0 Nta Nitrobenzene 'tt rta (fcscal 2000 I Pens achloropheraa"cl itrat tl \if ca-C Pascal 200,0 N t 11 s effire° , a} ND t r seal 200 CD Sc lerrtraaraa 10 ND I Cresol 200.0 Nave" lr � NDt a '' 4-lD ltl,(l ° lD yeti aalalaaa retlaa lera a, r Ala 1,4 lDic"hlcttcaklenze to 7 5 Ca f cas alaheiie it NJ) 1.2-DIcItIoroethane 0 5 N,ID Ca.2 NJ) l,1D ic..hloroadivl ne0,7 N Ii ; ?,t, WI`r"lchltatca la trol 400,0 sND 2:,4-Dirtitrcatcaheea e ().l_'s N ID 2,4,6-Tric:l7)laroph t of ?.tl ND Endrin O) 02 N D 2,4,5_7'l' ( ilvex) 10 1 NI) _. Ileptachlor jt,cl;ts Hydroxide 0.00 4D,001 3 l Vinyl Chloride 0.2 4. Metals 1Delea-aaainalion: Complete one of the fialleawaaag, tables (i.e., as applicable) tea -c lettaaaraatratc that the. resiaiaaals efea not violate theceilinv concentrations farm metals tcaulatecf a ndcr 40 CFR Part 0 , or 40 (TR P arl 2 i7 " ak _ aa. 7-rrr• Class A rr«r a!!.;q ijv(Llc nt: l=ail iaa the follo, mu uI le s� ith the aest"Itts of the latest ata.alvses 0 e.; caaa at dry weight basis) for Elie fcal➢o-,�atag to tal paraaiataters labosaTorv: and elate of analysis:. Pamataaetea ,naalasis Parametev i Ceiling Monthly Resnit ICe aaaa ccl Concentration� A a.a a ag I Cor Veaaaaa4ttata4; b8 NC Concentration I at Resiclaaaals art, Regulated Under..., t'aract:'ln a Oae�g," o a" 11 Ca.;a E •ft.r CFR Paits 257 and 50_1, 75 � .�rseraae ,e � -fl 40 CFR arts 1 , C ' .m'� �' easel pia0 aadlUitana S2 .1 d ; -lad t i R Parts 257 and 503 Lead 840 BCD{D i 40 CFR farts 252 and S03 meaeeary 17 a -fir 4 F Parts 25areal i0l Ifials°`b eaaar as a eta , l i 40 t l h l'<rrts 25 7 and stet 1 Nickel 420 420 40t°CT 11a rts2 7atacl tla � Selc^taiaEaat l()Cl ltt() 0 t °l It Paris 2' i` and iO3 Zinc 2,`ttlia laCDRNt E SCA 02M2 Part a t R achutaeM tDtaiea 2' h tin- (lass B L Ef adta'#i!d'JfP: Fill ill theFtallaatiO mg table NVIlla dw It:SUhb a.la Lhe la ICS1 aia,aF�.;WS (I c, On zC A4`:kt^It W War kn dw WwEiT tQ1cud pua}twIaN Woraltory: aa�il d a c of aaa alysis: ......... ........_ ......... ..... ._....... FC as aaaatW Ata.aFa«4a4 Fla*CFaaal d .... _.w..,... _. _ Parameter ,.. ... _._ ... � Ceiling .. ,... � Result Faaa" F'Ca"aaifttla g by NC Concentration � #t`Resialaaaal4 are Regulated Fader-1 � r}rl,,.'}t ) fin 0 C `1 R I'mu 257 and 503� Mew 75 � *1 CFR I",arts 257 and 503 i aa.Faaaunn Fta t l'.li F's77 arts � and 503 Copper a 4300 40 (R Pans 257 and 503 1 xaacl 840 CI CFR Pans 257 anti 503 r Nifewaary 57� F 40 C'FR Parts 257-and 503 _ MoIvlacFenurn �. Oil C F R Farts 257 and 503 Nickel 420 40 ("Fad. Nina 257 and 50 100 � 0 i Fe It Puts 257 and 501 i We 7500 ., r a u iic�, L).,Npa��sgla AH lay be i�aa3Frae�m l ai,F._� a�1h Ow rc*�taFaa or w haws, a natlro'�,.�; CL _ on <a dly wellathum) laaa the following aaaaatal paaraaaaaa wrs: Fal aaaatory aaaaG:F dais of aaaaa[ysas. Pa"meUr Aa1d1 & Re'gWred I C.laa & Lilam* Sk alai claa'raaaalaa c l NOW for Permildng by 54KC 1ta F&a"upoily Lines Zia i al Reside gals are Regulated Under... (M la'l S) � (In't r'kg)1 }dP,t dm� r 40 C F R Pans 257 am! 503 � 0 Faaat < 5 30 W) 10 i 40 C.'F°'R P a;ts 2'5 ° aaaaa6 503 25 but < 50 4 E N) ON � 40 C F'F'w Pans 257 and 503 `h$ but c 7.5 9 � 60 270 0 i 40 (TR Pans 257 and 5U3 75 but < 100 46 ' � Cat) m�. � 320 40 C F R Pests 57 and 503 � IOU but. 125 33 360 3190 40 ('Palo, Pans 257 and 503 v 125 but < l50 63 450 E 4e20 l 40 t`Fa"R Pans 257 and 505 o 150 73 aatlti 41) y } F'ORNI: RSC A 03'Cp'r I%gv 6 of "", ." nt w6ament MAT 2 5 Nmr-, illi - L'onVioe Ow lbllowuqi� a, "I wal solids: h. HH in the Ulu"ing We wah die mmilts of fiw Eatest analyses (�,c , on a dry k\eizdit basis) tor the k0ming ntunent and tutcronnidem paranwatena bilmatory: aml dwe of artalysis: Ftesull Aluminum AmirlothwWrogen (Alumn I See Attached Analysis — - — - ------- NwawNRnw Nkmgm P11 Phosphorus Pw osmuni Wum Tom! KjOcludd Nitrogen c, t 'snig 11w resuhs hswd in Item IL 5b, above, calculate Me sWIrn adsorption ration (SARf d, Speci(y the mineralization mate to be uwd in cOaTaNg di c pAwt axiiiiable nkrclggen (PAN) or Me iesidUals- IX, This rate is a Z det'auft vakle 01' n LICILKIfly established, Ifthe iesidtials are not gericowd from time tremmm of nwnkipl at domestic waste,katei, explani or pmide whaical'justification as m ",hy Me selcuted dchuh value is apgophaw to be iWphed to Oboe (Akidate Me PAN For die resrdtails (he. on at dry -xight basis{ and hAt the resuhs in the Alkwing UK Application Nif'41od iNc- it Si Val 1, " PAN Alaximum Adjusted PAN (mgmg Sudke See Ana aIan d Arc He: ie'sajuals are a regastere(,t ICIUNCr WIM We N( Department or AgnICURUFe and ( oi)s[wncr saxwes: E] yes tg no. If y4m, provide date ofiegimmon approval: the k;imcm registnation munbt�r: 'md dw & W ma equwalmu: h. and FORNT RSCA (12012 INge 7 oi A"admumn ()Met 2 0, 01110' P0111,101ilS 000-11tinatiotc Spccify wheth,,n w TI(A thcre ale '111" o1ht:1, Pollulants ol, concnl ill 111l" remduak and list the 1-c's'llIts of 111C latest aualYses 7. Patho.-totReduction Defermill.16oll. sm:uk cNhl':h alwmlative(sl vrffl hC used lo mccl kic I Cd U C IT t I I C0.j U I I-C I I I k� I I IS it. 1"or Class 't or Eyyirledent: A fecal coliform density that is, demonsualed to be less than 1,000 MPN Per giant oftoial dry solids, A sulmoneflu sp, (tensity that is demonstration to be less than 3 "RUIN per 4 grams oflotal dry sofids, AND one ofthe f'ollowing, (except for residuals regulated under 40 CFR Part 257 that are to be distributed): Ej Alternative 1 [40 CFR §502302 la)(3)1 - "Funic Femperature Compliance. .!(curative 2 [40 CFR §503.32 (a)(4)] - Alk'ahneTreatment, Alternative 3 [40 CFR §503.32 (a)(5)] - Prior Testing fOr EnteriC Vift'IS/Viable I felininth Ova, E] Alternative 4 [40 CFR §503.12- (a)(6)] - No Prior" Tesling for Flurvnc Vlms'VlabkI lelmmill 0t.i Ej ,'khernative 5 [40 C'FR � SO-1-12 (a)(7)] - Process to Furlhei Reduce Pathoucris (1111-11.11), Specify olwi ' CompostIng, 0 hew (hymu. E] pasret-IlIzation, L-j thernraphdre aerobic diuestion, El beta ray irrachatioll, tar Ej gainnia ray irrn,adiatio Alternative 0 [40 CFR §50,' 32 PFRII-Lquivalent Plocess, Explain: h, For Class B or Equivalent: A 1wrtiative 1 [40 CFR §50332 (b)(2)) - Fecat Coliform Density Dearac ns I ratio it AIM-11LInve 2 [40 CFR §503-32 (l,,i,)(3)j - Proce to Si.-,nificantly Reduce flathogtms (1114"'11) Specify one: aetoblcdigesuon, E] airdrym-, E] anaerobic digestioii, composling, In o>r linic stabihzatton E) Alternative 3 [40 CFR, §50332 (b)(4)] - PSRP-Equivalcmi Process Explain: Not Applicable - Ret'LlIated under 40 CFR PuTt 257 Nvi0i NO Domestic Wastewater Contribution, Alternative for Sudece Disposal Un its OnI y 40 C11 R §50" .33 (b)(I I Sot Mdler �@merial I c Select One ofthc Class A m F'qLHV13lC1lt PM11012CII Reduction Ahc1l)-mvcS In Hem It- "i, abu\'- Sded Chle Ofthe k�SS B Or 1-Vfivflmt Palllwen Reduction Alteniafives art hero 11 711 abo%t:. Not Appilcalik— 40('1 R' llm( 2`7 %%ifli ('(MMbUTi011, FORNI: RS'("A 0,11M, N of 'N Amichmem ( kd:l 't�ctsat tt(J-11 JIM RCdLICti0tt U)cterminalmion: ;specify whi h altCHICIII'V (S) IVIII bV O'St'd U) RaCCI the Vk%lof .rttras:UM) redrrctrarrr (cclrtire¢t eats: I Altomative l 140 f°l If �stf ' (la)(1)1 - , .... Vo attI( Solids ksaaftactrwtta (Acrtwhic A�11ta^r(tbi I)r Its nattrc 2 140 t°1°1C §5011. 3.t (la)(2)1 - Ilk Dx, bench Sr:atc lc°st R 3n, rrrbw IiitM). .. Mu2nintrtc 3 140 (''FR §503.1;3 (la)(3)] - ?(t-l)ay Bench Scale Feet (A -obi Alicintttive 4 140 CIIT §50.1.33 (b)(4)1 - ~aJ)C,ifie ()X, Ig ra Liptake lyric Icat (Ati'ub w~' lar«rc°,trw Mr A 11criiative 5 140C F` §503 13 (la)(5)] - 14-f),ry," en,,rlrtt" llro esso;,; Alienialive 6 140 (TR §50331m3 (b)(6)] - Mka8trw Stabilization, Alternative 7 140 ( R 503 (h)(7)1 - d. i tru ot-Stabilized Rc%ra LKII3- Alternativ [wltYt`F€C ,5(0._ 3 (la)(8)1 k DI-)'iWU LI Insiabilizatal ReSi lttal L] Alm -native 9 140 CFR 503.31 (h)(9)j - lnjectrora. C-j Alternative 10 (40 CFR §503. ;; (b)( i(t)j lricorporrtion. Alternative forSuifice Disposal Units Only [40 t"FR §s"503 " (la)( l l )1 - SofliOlhet, Material (`over, Alternatives k)r Animal Processing Residuals Only C Specify one: ] infection, L incorporation, or [:] lirtaa ,addition to raise pH to 10. !^ of Applicable v ?tiara-a'tiaatraaaal Processing Residuals Regulated under 40 CTR liar[ `2'5- with N() Domestic -b-131-02 09:08A Cit--y of-- Hiczkc)r-.y 704 294-641-Sat P-02 Pace Analylical Serftes, Int. 54 Ravenscrnft Drive ceAnalyficaf" Ashavifle, NC 28801 Phone, 826,254 7176 wwwai:racirfsos-eom Pax" 828,,154. 4616 Ldb Project Numberi 9322071 Client Project JD:. HENRY FORK Sample No: 93931962 Pruject Sample Number: 9322071,012 Date Collected- 07/19/01 09:10 ient Sample ID! HFJ SLUDGE Matrix: Water Date Received 07120101 13:27 'ameters Result5, units Anal CAS rio� Ftnote Re !tals RCRA metals, JCP, TCLP Leach, Prep/method; EPA 3010 EPA 6010 krsenic NO mq/1 0,50 07/30/01 16:52 TRW 7440,38,2 iarium 0.11 mg/1 0,10 07/30/01 18!52 TRW 7440-39-3 C aium dm NO mgll 01010 07/30/01 18:52 TRW 7440 43�9 Chromium NO mg/l 0.020 07/30/01 18:52 TRW 7440-47-3 Load ND iligill 0,10 07130/01 18:52 TRW 7439-92,1 Seleriium NO mg/1 0110 07/30/01 18:52 TRW 7782-49-2 Zinc 0.58 M911 0,010 07/30/01 18,52 TRW 7440-66-6 )ate Digested 07130/01 iercury. CVAAS, TCLP Leachate Prep/Method: EPA 1311 EPA 7470 Date Digested 07/27/01 ercury. CVAAS, TCLP Leachate Prep/Method; EPA 7470 d EPA 7470 Mercury 0,00068 mg/l 0,00020 08/01101 TRW 7439-97-6 ,,et Chemistry Cyanide, Total, Water Prep/Method: EPA 335,4 t EPA 335.4 cyaniee 0,014 M911 0,0020 07/27/01 IDA 57.12-5 Date: 68/13/01 DA REPORT OF I ABORATORY ANALYSIS Lal�r �rtltiutojpa NUG Wastewater 40 This report "J"I shall not be reproduced, except in full, TN Drinking Water 02990 NC DrinlKing Water 37712 SC Environmental 99030 without the written consent of Pace Analytical Services, Inc, 44 r --c-b--1-3r-02 09:08A Cit,_y Hicakitr-_y 704 294-6484 Pa03 Pace AnalyVest Sarvices, Inv, ,9800 Kincey Avenue, Suite 100 aneAnalytical" HuntersvIfle, NC 28078 Phone, 704,875,9092 www'Percelabs.vom Fax, '704-875 9091 Par-C ArvityticAL services, fm. Lab Project Nu*er. 9224717 54 Ravenscroft Drive CHent Project ID; Hicicary/9322071 M,heViUe, NC 28801 Attn: Ms. Beverly Grimte Phor*; (8?-8)254- 7176 Lab SaupLe way 93 1962 -001 Project swrLe N54;�r. 9 4 17F- Date c� rtleclej-' 07/19/01 Gatlo Ctiemt Smapte ID: HF-LM T -LIC)GE ti4tria: Water Date Received: 07120/01 13:0 Per tors Respi ts uirir5 Repart Limit Dilution Ana I yzed CAS No. Ftrinte Reg Limit Metui3 Volatite organics, TCLP Lcoch. Prep/Meth0d: EPA 1311 r EPA 8260 Date Leached 0.00 1.0 07/2?/Ol LYE GC/AS Serrivolatites Sonivolatite Organics. TCLF Prep/Method: EPA 3510 EPA 8270 1,4-Dich(orobenzene RD in9/1 0.75 1.0 08/02/01 16:57 YLJ 106-46.7 2,4-0initrototuene No nvlt 01013 1.0 08/02/01 16:57 YLJ 121-14-2 oexachtoro-11'3-buts diemo 90 rV/1 0.050 1,0 08/02/01 16:51' YLJ 87-68-3 hex achLorabomrcne No VVII 0.011 1.0 08/02/01 1&57 YLJ 118-74-1 HexachLoroechane No rm/L 0.30 1-0 08/02/07 16:57 xLj 67-7Z-1 Z-Kerhytphenol (o-cre%oL) ND 06/1 20. 1.0 08102101 16:57 YLJ 95-48-7 3"-Methyl,phenoi W tru/ 1, 100 5.0 08/02/01 16:57 YLJ Nita oberizene RD mg/t 0.20 1,0 MUM 16:57 YU 98-95-3 PenraclitorophenoL RD VU/t 10, 1.0 08/02/01 16:57 U1 87-86-5 Pyridine No moll 0.50 1-0 08102101 16:57 yLJ 110-86-1 2.4,5-TrichlorophervoL 90 PV/L 40. 1.0 08/t2/01 16:S7 YLJ 95.95-4 2,4,6-Trichlovopherwot NO nig/ L 0.20 1.0 08/02/01 16-5? TLJ 88-06-2 Nitrobenzeme-d!i (S) 76 % 1.0 GS/02101 16:57 YLJ 4165-60-0 2-Fluorolglph any L (9) 66 % 1,0 08/02/01 16:57 YLJ 521-60-8 Terphenyt-dIt (S) 56 % 1.0 08/02/01 16:57 YLJ 1718-51-0 Pheraol-66 (S) 22 % 1.0 08/02/01 16:57 YLJ 13127-88-3 2-Fluorcipheriot (s) 32 % 1.0 08/02M 16-.57 YLJ 367-12-4 2,4,6-Tribrwx0enoL (S) 64 1.0 08/02/01 16.57 YU Date Extracted 07/30/01 sc semiVolatiles Pesticides, TCLP Leach to Prep,/Method: EPA 3510 EP4 8081 ganna-98C (Lirxiane) NO ffig/1 0.00050 1,0 08102101 TS4 58-89-9 Date. 08/10/01 Page: I REPORT OF I ABORATORY ANALYSIS UDOE t NG Wastewater 12 077 KY Drinking Water 90090 NC Drinking Water 37706 This report shall not be reproduced, except in full, VA Drinking Water 213 SC 99006 without the written consent of Pace Analytical Services, Inc. FL NELAP E87627 :c4b-i-02 09:06A Cit,y of" Hic-ak(Dr-Y 704 294-6484 PO4 Fare Analjtliral Sarvices, hic. ceAnalyfical" 9806'Kincow Avenue, Suite too Huntersville, NC 28078 Phone: 704.8,75 gov Nrwwpacetabs�rom Fax. 704 875,90,91 Lab Project Nkstber: 9224717 Client Projec( ID: Hiciory/932?071 arts V S��V� 3 P N.f- 9224/17 041 Client Sanpie ID: MT-L1 SUDGE Matrix! Vater Dare Received- 07/20t01 13�27 Parameters Re5uLrs Unitc Peport Limit Ditvtion AnaLyied CAS No. Ftryatp Reg Limit' Chlordane, (InchnicAL) ND aq/ l 0, OD050 1.0 08102101.TSG 57-74-9 Endrin ND ma/ 1 0.00050 1-0 08/02/01 TSG 72 - 20 - 8 septer-h(or 90 "G/t OX0050 1.0 09102101 TsG 76.44-8 jit-ptach k or elaox, i rie C.0013 nV1 1 0,00050 1,0 08/02/01 TSG 1024-57-3 methoxychtor NO nV/ L 0,00050 1.0 ce/oz/oi TAG 72-43-5 Toxaphem ND mg/ 1 0.00050 1.0 08/0201 TSG 8001-35-2 Tetrachi,oro-m-xyleme (S) 110 X I'a 08/02/01 TSG 877-09-8 1 Decachlarobiphenyt (S) 58 % ix 08/02/01 TSG 2051-24-3 Date Extracted 07/30/01 ACid Herbicides, TCI-P Learhate Prep/ Hethqd: EPA 3510 EPA P151 2,4-0 ND ra;/( iwa 1.0 08109/01 TSr 94-75-7 2 2,4,5-TP (Silvex) No rq/t 0.10 1.0 08/w/01 TSG 93.72-1 2,4.DCPA (S) 80 1.0 08/09101 TSG 19719-28-9 Daze Extracted 08/07/01 CCIMS votatites Votatite Orgamics, TCLP Leach. Prep/Nothod. EPA 8260 EPA 8260 6enteroo RD ffo/t 0102c 1.0 08/01/01 01:19 RVS 71-43-2 2-butAmom (NiEK) NO am/( 0w40 1.0 08/01/01 01:19 R" 78-93-3 Carbowl tetrachloride NO MG/( 0.020 1,0 09/01/01 01:19 ;tws 56-21-5 ChLorobenzer* go AV/t 6020 1.0 08/01101 01*10 RWS 108-90-7 ch I orof am NO mq/t 0.020 1.0 08/01/01 01:19 RWS 67-66,3 1,2-01chLoroetharw NO MQ/1 0.020 1,0 ON01/01 01:19 RWs 107-06-? 11,1-8ichLoroether*- No rn/L 0.020 1.0 08/01/01 01t19 RWS 75-35.4 T#trochloroether* 90 ffQ/L 0.020 1,0 08/0V01 01:19 RW$ I2I-18-4 Trichtoroether* go "Vit 0.020 1.0 c8/01/01 01:19 Rws 79-01-6 Virtyt chioride RD 1110/1, 0.020 1.0 08/01/01 01:19 RWS 75-01-4 TottArw-da (S) 916 % 1.0 08/01/01 01-19 RWS 2057-26-5 1--8ramf tuoroberuerw (S) 90 X 1.0 08/01/01 01:19 AWS 460-00-4 Dibromof Luoramethwv- (S) I01 % 1.0 08/01/01 01:19 RV$ 1,2-0ichtoroethane-d4 (S) 99 % 1.0 08/01/01 0109 RWS 17U6D-07-U Oatet 08110/01 Page: 2 L a b xAM a Ls A -Ntu, A Q n - 1. REPORT OF LABORATORY ANALYSIS L4-uutwy NIC Wastewater 12 KY Drin,kino Water 90090 NC Drinking Water 37706 This report shall not be reproduced, except in full, VA Drinking Water 213 SC 99006 without the written consent of Pace Analytical Services, Inc, FL NELAP E87627 nek "Rsb-13—OZ 09:06A C it,-Y of� Hic-kcvr-,y 704 294-6484 P-05 Pace Analytical Services, /or, 54 R,7w-nsctofi Orlyc ceAnalyficaf- k3hrwll�, Nr,?,q,50! P'Porw' 828'zI;4"7 f 76 WWW.Pacelarbik. CDM Fax, 6?R, ,a Y of Hickory Lai) Project Number: 9321940 ;�Qnal Lab Client Project 10: TCLP , HE LT 4 River Rd. Kory, NC 29654 els, Paula Prestwood (828)294-6484 l:d results are reported Qra wet weight tiasis sample Na; 93927200 Project Sample Number. 9321940-001 Date Collecte& 07112/01 12.01) ant Sample Sample TO,- HE LT SLUDGE GRAB Matrix: Soil Date Received: 07113101 12:40 amaters Results - - ------ Units Re _poq in t lyzed� I -L AS. Q tM tc L MLt letal S ,ICRA Metals, ICP, TCLP Leach, Prep/Method: EPA 3010 1 EPA 6010 "admium NO mg/l 0,010 07120/01 TRW 7440-43.9 -.hrumi4m ND mg/l 0'020 07/20/01 TRW 744047,3 Copper NO mq/I 0.010 07/20/01 TRW 7440-50-8 -ead NO mq/I 0,10 07120/01 IRW 1439-92-1 qolybdenum NO mq/I 0,10 07/20/01 TRW 7439-98.7 mickel NO mg/I 0.050 07120/01 TRW 7440-02-0 Selenium 14D mg/l 0,10 07120/01 TRW 7782«49-2 iilver No mg/l ()d050 07120101 TRW 7440-22.4 Zinc AT 0.010 07/20/01 TRW 744Q-66<15 I Date Digested 07/20/01 wary, CVAAS, TCLP Leachate Prep/Sethod: EPA 1311 1 EPA 7470 Date Digested 07/20101 .1rcury, CVAAS, TCLP Leachate Prep/Xethod; EPA 7470 I �PA 7470 0,00026 mgII 0,00020 07125/01 TRW 7439-97-6 -4tet Chemistry Nrcent Moisture Method°: t Moisture natv, 07/30101 7"b-1-02 09:09A Cit,_v c-if" Hickor-y 704 294-6484 P-06 Pact AndlytICII SOrvices, InC, _" pave"w'roft Vrivf Ashe vitle, NC 2880 1 ceAnalyticaf- Phorke Q8254,,'1,75 wwwvaceldbscam Fax 8?8 46 T8 Lab Project N4mber9321940 Client Project IDMY - NE LT Sample No: 93927200 Project Sample Number: 9321940-001 Date Collected07/12101 12.00 I ient Samiple TO: RE LT SLUDGE GW Matrix: Soil Date Received: 07/13/01 12:40 Results nits t LI-Ilt Rqkqq_ lInL Iz(14 __ _ CAS -No-.— Lt_note RvL0M't — Percent HoiStslre 97,2 t 07/IB/01 AAR yanide, Total, Soil Prep/Ketf�odEPA 335,,3 1 EPA 335,3 Cyanide NU ngtkg 0,500 07/25101 JDA 57,12-5 704 294-6484 P,0' Pace Analytical Sarvkes, to ;aneAnalyticalr' 9800 Kincey Aveaue, Smite 100 Haararersvtitaa, tyS P8078 Phone: 704.875.9092 wwwapjcffldbs' n 1=d:x` 704175 9091 P twtical Services, arc. Lab Project r: 922455A 54 kawrscroft ri rti:. t Project Gn: ickor*/ 1 A4heviUe, 1 AM. ftz ly+ Grirstead ptxxvr ) - 7'17 tid r its t d A drY Wight bd,%i Lab Sarrptt No'9MM erojecr s e r. 4556.001 pale Coded d; 07112/01 12.00 cLia,ft SwpLe 10- WE L! SLWGE GUS MtHxt Soak Date Received: 0"13/01 12:41 Panstutem ftcsuIrs Unitr Report limit Diluti t No. Ftrme Res Limit l4etaty; tatite Organics, TCLP Leath. Prep/Method; EPA 1311 1 EPA 8260 Date Leached 0.00 1.0 0700101 LTS GUM Sftivatatit it tatike' Organics* TCLP Pr t EPA 3510 a EPA 1,4 Oi t t o.75 1.0 (7/24/01 1238 RPJ- IC6-4 i-7 2,4 lirx[t l l 0.013 1.0 07/24/01 12 RP-1 121-14-2 t o- 1,3-bicodiene No rwt 0,D50 1.0 7/ 4/01 12 38 RPJ, 7 _ ; ki tNo MVI 0.013 1.0 a7T 101 12:36 RPJ 11 •74-1 hexachi l 9.10 1.0 tit /01 12 38 RPJ 67-72-1 2 t i (o-Crewt1 L 20. 1.0 ti7 i171 12 3>R RPM i ®46-°' -' thyrt t No Mq 20. 1.0 07/24/01 12:39 RPt RstNo ffwk U-20 1.0 Di ,/01 12 3€i RPJ -95-3 l i MD Mvt 10. 1,0 07 24101 12 RAJ 7- - i iNo ffwi 0,50 1.0 07/ 1 1 12:38 RPJ 110- 1, 2,4,5-TriCht orqftw l nul t 40. 1.0 07 4/01 IRM RPJ' - - 2u4,6-Trichl-' t 1 0,20 1.0 07/ 1 12 3R1 RPJ 88--2 Nftrdxrgar*-c6 {S? 58 R 1.0 07 /01 12 RPJ 4,16S-60W0 2-F1i 1 (S) 61 X 1.0 101 12 38 RPJ 321-60- T t-014 Of 82 X 1.0 07 4/01 12 38 RPJ MB- 1-t1 Pfierut-& (5) 20 1.0 G7 t01 12 RPJ' 13127• &S -3 2-Ft' t tS1 31 1,0 07/Z4/01 12:S8 RPJ 367-12.4 2,4 6-Tri 1 (S) 75 R 1.6 07 /01 12:38 RP1 Date Extracted 07 /01 GC smi"elatites Pesricickm, TCLP LeodAte PrepMethed. EPA 3510 f EPA te: (17/27/01 P - 1 r Llalrr Ce�11t1ctlgtl �D rtlflf atl C Wastewater 12 This report shall not be reproduced„ except 9n full„ KY Chinking Water 90090 VA Drinking Water 21 NC Drinking Water 37706 SC 990 wittout the w6tten consent of Pace Analytical Services, Inc, Fl PILAP E87627 = O b 1 - 0 ice . i. f H i k a r t' c -44 4. �0 Pace Analyticat Services, Inc. 9800 Kincey AVORUO, SOO 100 li truntersvill , NC 28078 aceAnalytcal�Phone, 704,875,9092 .p l 5s cow Pax,- 704, 6 5 -90,91 i-Ab Proi t r`r 5 9 client Project M: AickoryjW1940 Lai) SMPLe No, 92 Projcct sarpte Wrtxr. 558-001 hate core t 3: 07112101 12:00 C I i CM SaTp le ID.- NE, tT SLLU GE GRA8 Matrix; 1�it Data Receiveeit'M1 101 1F:40' Pararretefis Pesutts units RCPDrt Limit Di Urrion Arolred CAS Na. Ftrvte Reg i:imir (Li ) l 0n 1.0 071 r{01 TSG 5-8- -9 Cht TT i t) nwl o.aW50 1.0 07173101 I'Sit 57-14 9 Encir r n nwL Dm ama 1.0 07 I01" TSG 72-20-8 Reptachlor NO MV( 01 1,0 07123fol TSG 76-44-8 wMachlor ` ici l O.OX50 1.0 07 101 T 1024-57-3 Muthavich l � o,ow5o 1.0 07 l01 T 72_43.5 Taxaowm W ffW1 O.UJC60 1.0 MZ3101 T!Z 1-35-2 Teti to,_i:,,,t tS1 74 X 1.0 07 /01 T5G Dccaz;hLard,ajowVtai t t51 T 1.0 07 - I01 TSG 2051-24-3 Bate EAtraCtad GI/al voLatiles tatite Orwrii ct, TCLP L J EPA 82166 t C.C20 1.0 07/21/01 0031 M 71- -2 2 d 1 "Q/1 0.0 1,0 0712110100:31 PUS 78.93-3 rorbrn tetr twi l 0.020 1.0 07/71/0100:31 Rid 56-23- Cht l 0.02D 1,0 07/21/01 00. 1 Rl& 1OB-90-7 chl :rrw I O.Wo 1,0 07/21/01 00.31 0%6 67-6 -3 1,2-1)ichtoraeture WD malk. O.Wo 1.0 07 1/Ci 1:31 KS 107-06-2 11,1-Dkhlarmthene No n1vt 0. 020 1.0 07'/ 1/01 00.31 RWS 75- 5-A Tec t ND ftwi, o,aeo 1.0 07 1101 00.31 PUS 127.1 - Trichl nwt O.Wo 1,0 07/21/01 00.31 R -01- Viny+l chtcri 1 nu/ 0, Wo 1.0 07 2„1/01 00:31 R 75-01- T l (S) 98 X 1.0 07 1/01 00-31 PW 2EB7-26-5 4-136tax mC 1,0 0 110100:31 R6 . - 0i t t (S) 1 1.0 07/21/01 M31 R6 1,2^0idtt t fS 107 1,0 071?1I01 00.31 R 1 -07-0 LaktAI0rrt rtifi' Lion I% SIC wastewater 12 C Drinking Water 3770 SC 99O REPORT ANAMIS This report shall hot tiO except in 10, ace Analytical Setvicts, Inc, T :2 L° iawr aertitiu KY Drinking Water 90090 VA brinkin0 Water 21' FL NFLAP E8762 CITY OF HICKORY LAND APPLICATION PROGRAM RESIDUALS ANALYSIS Residual Type: Wastewater Treatment I'Lint Date Sampled: Maine 4,1997 p 11: 12.3 Hen LFork Plant 3.13 % Solids magnesium ),ZSVV.VV I I A0VU Sodium 0A60 4,600.00 9,200 Sulfur 0.770 7,700,00 15A00 Nitrate N + Nitrite N --- 7i 00 O. 140 Manganese 109,000 0.218 Chloride --- --- Iron 000 6,5W000 13.000 Aluminum 18,600.000 3 A7,200 Arsenic 75 0.83 0,002 Cadmium 8115 Loo 0002 Chromium 3000 74.00 0.148 Copper 4300 35100 0,704 ,Lead 840 44.00 0,088 ,Mercury 57 0,68 0,001 Molybdenum 75 --- --- Nickel 420 14.00 0.028 ,Selenium NO --- lZinc 7566 467,00 0,934 A&L Eastern Lab. Report NoR152-187 *Determination of Plant Available Nitrogen (PAN) - Injected Application: 1.232 % (Mineralization Rate)(I'KN-Ammonia N) + Ammonia N + Nitrate N 4- Nitrite N = % PAN Surface Application. 1,152 % (Mineralization Rate) (TKN-Ammonia N) + (0. 5)(Ammonia N) + Nitrate N + Nitrite N = %; PAN Bio-Nomic Services, Inc, 6/12/97 CITY OF HICKORY LAND APPLICATION P .OGRAINI RESIDUALS ANALYSIS [date Sampled. June 4, 199 p11 11.7 Northeast Plant .10 % Solids Pit met t" �'. +Ce1lir�rt '. "4�"ci t is ` ti 'Nitrogen TKN 3.634 36,300,00 72,60 Phosphorus t).830 8,300,00 16.6 0 Potassium t .160 1,6 0,00 3,200 PAN injected * 1,184 11,843 00 23.686 PAS surfiace * I..124 11,24100 22.486 Ammonia Nitre sen 0,120 1,2KOO 2,400 Calcium 9.960 99,6K00 199.20 Calcium Carb. L . 31.040 310,400,00 620.80 neslurn tI.48f+ 4,80000 9,600 Sulfur 0.430 4,300,00 8,600 Nitrate N + Nitrite N -_- 113.00 0.226' Manew --_ 185,000 0,370 Iran t � 15,100,00 31.00 Arsenic 75 3,41 O.007 Cadmium 85 1,00 UO2 Chromium 3000 40.00 O} 080 Copper 4300 21100 —E� .426 L t1 tt 9 .180 Mercury 1.60 0.003 Nickel 420 18,00 0.03611 Selenium to --- --- Zinc 5t91 90T00 I.814 *Determination minatir n of Plant Available Nitrogen ('AN)'. Injected Application- 1,184 % (Mineral lziition Rate)(T ' `-tr.mmom a + Ammonia N + Nitrate N +- Nitrite N - % PA Surface Application: 1,12 % (Mineralization Rate)(TKN-Arnmonta N) + (0. )(Ammonia N) + Nitrate N + Nitrite N = % PAN Bio-Noinic Services, Inc. 6/1 /97 Cu: Plant Available Nitrogen (PAN) calculations and land application area requirements: SEE PREVIOUS SHE. CONSTITUENTS Mg/K9 -DRY WEIGHT TKN ANIMONIA-N NO3-NO2-N fkfinfftdi7ation Rate f INAR) (Thesc values carihso established for thesi-K!cific reskcitail or del atilt values um tv used for domestic wastewater treatment residuak lFaclual values are establisheti, attach the do-cumentation. The default values areas foltom's) Unstabilizedi"rimary and SecondarN- Residuals 40% Aerobically Digested Residual,-, 30"Y'o Anaerobically 131gested Residuals 201,'i Cortil-K)sted Rcsiduals 10% (If the tie t'ault values are used, attach an explwiation as it) why the specific cho,,wu dClatllt VaIUC is appr()Pllale. 2, Complete the following calculations for the application method proposed (Please note, the NIHICTalization Rare [MR] should be utilized in the folloving calculations as a decimal): PAN for Surface Application PAN [(MR) X (-I-KN - N113)) + .5 X (NI13) + (NO3-NO2-N) 4 PAN =JL38J I AV�L—®— PPM Dvv Weight PAN for Subsurface Application PAN = [(NIR) X (TKN - N"H3)j + (N113) + (NO3-NO2-N) PAN- [ X ( - )]+( ) + PA14 = _I 2 t� 2 A VG PPM Dry Weight 3, Total PAN to be land applied Per year Ton&] dry tons of residual to be land applied per year: 1 02_8 Total PAN in pounds = TAN—' in —mjj& DTI, WcjghtjXj9QQ Pounds Ton per dry ton 1,000,000 = (PAN in PPM Dry Weight) X 0,002 2176 — Pound. , TordYear Total PAN in pounds (PAN in Pounds / Dry Ton) X Total tons of residual to be land applied ----23 3-97 Pounds/year Due to the fact tlea, ear-anic nitrogen is mineralized Sl0%,'t)'0VCT time, the amount of nitrogen that comes available in -'ears folloMng the initial application must IV taken Line Consideration whcri calculating application rates for the subsequent yCal-Sr This being the case, Please attach an evaluation of this factor and ns, impact on loading rZuCSr Show the adjusted PAN for at least rive wears: The maxinium adjusted annual PAN is _37 Pretend, ear, FORM: LABS 02/95 Page 12 Of 18 Bio-Nomic Services, Inc. Charlotte, North Carolina RESIDUAL PAN CALCULATION ,i.v -e� Fork , N - u NVWTI"s �era for and �Iot �thest�� FKN= 36,700 mgil-b, N113= 1,400 mg/kg NO3-NO2-N= 92 rng/'I,,g Min Rate .it PAN= Innn.rate (TKN - N143) + 0.5 (N[13) + NO3-NO2] * 0.002 0,30 35,300 700 91,50 PAN= 22.76 LBSIDT Calculate residual nitrogen for years 2,3,4 and 5 FolloWing the initial application to determine the amount of PAN/DT remaining. 2ND YEAR RESIDUAL PAN PAN= tmin.rate (Ist year org. - N 2nd year min. - NJ * 0.002 0.15 35,300 10,590 PAN= 7.41 LBS/DT remaining from I st year application 3RD YEAR RESIDUAL PAN PAN= Iminrate (2nd year or . - N 3rd year ruin._- N 0.002 0,08 24,710 3,707 PAN= 3.36 LHS/DT remaining from I st year application 4111 YEAR RESIDUAL PAN PAN'= I min.rate (3rd year or - N 4th year min. - NJ * 0.002 0,05 21,004 1,680 PANI= 1.93 LBSIDT remaining from I st year application 5TIl YEAR RESIDUAL PAN PAN= Imin.rate (4th year org. - N 5th year min. - NJ * 0.002 0,03 19,323 966 PAN= 1.07 LBSIDT rernaining fro I st year application Residual PAN from years 2 thru 5 after the initial application = IM7 Lbs/Part/DT 4, Crop info action on nitrogen uptake per year (Division (Provide for the Crops Crop(s) Recommendations) Specified) PAI'4 (lb-Oacrelvear) PAN (lbsUacre/year) Alfalfa 200 2 00 Bermuda Grass (Hay, Pasture) 220 220 Blue Grass 120 120 Carr fGrain) 160 160 Corn (Sala-0 200 200 Cotton 70 70 Fescue 250 Forest jfard�Nood & Sofiwood) 75 Milo 100 too Small Grain (Wheat, Barlev, Oats) too 100 Sorghum, Sudex (Pasture) 180 Sorghum, Sudex (Silage) 220 220 Soybeans 200 200 Timothy, Orchard, & Rye Grass 200 200 Please Provide the basis for the uptake rates used if different than Division Recommendation: 5. Total acres needed to land apply the pounds of available nitrogen calculated above Total acres needed Ma_ximumAqW�und�. oflant available nitrogen PAN� Pounds of nitrogen needed for crop* 37553/ _100 Minimum acres needed based on most restrictive PAN = 376 acres * This value must be the value for the crop to be grown that has the lowest nitrogen uptake rate per acre. If there are various crops that will noly be utilized for certain sites, please attach the calculations for each site and determine the total needed acres using the format outlined below, D. Calculate the Sodium Adsorption Ratio (SAR) (** This section must be completed in mom, to convert-, mg/kg X % solids [as a decirnall = mg/l SAR = Na Milli Equivalent + tO,5 (Ca Milli Equivalent + Mg Milli Equivalent)[o 5 CONCENTRATION (mg/1) -. Equivalent Weight = Milli Equivalents of [on Si DRJM (Nat _j 19,19 _ (mg/1) - 23 5,182 CALCIUM (Ca) 5_64 3. (mg/1) + 20 = 282,150 MAGNESRJM(Mg)_Zl7,ll3 (mgfl)= 12 18,153 SAR = _0,42_3_fl�iqje_5tablixed' mmmmm If calculation sheets are being completed for more than one residual or site, [)lease a(taelt a stttatntary sheet that brings the results of all the calculations sleets to one point. E. Determine ermine the :Site Lite for this land application site. T"t ,,i I dulk!s sdttall not be exceeded 111c site life is a `CtCTn1 1Cd bV CuICUlaolig UIC iaisarthef OCNe,ars diva[ the site can recei e'the re;i(lu:il .viijitnv c,rc:oedint; the lifetime 1xAltatant loadings, The sate life calculations �xill be based on the most restsictiae ezcal tilrarit :a aail.al,te raa€iaa�- n (['AN) rtxjuirenieut specified and the rntaxiniuin drr tons or residuals to tv land aj)plied aannuilly, ilacret'ore .ti iiw Lillie below the ['this of Rcsidualto beAtoliiicd/A re/Year %kill be calculzued as, t Most restriatke at~rl,bas d on the lalasat available nivo en (PAN) requirement: I Ass-c iatekl pl<aot ac;ial.aa6e airtroa,en (PAN) require r¢iei � �� i5$ ilaa.s hicreAearp ? Mininium aacr:s 1W0,10d ra cci on most reArictive PAN (,eta faunal in f .5 above) acres 5,. 1 y T o as of Residuals to tv land applied per yc*aa _l d:� �. ((,)us per year 4, Tons cof ltcsi dtwls to 1, ApplieeVAcre/Year - . ° L)n*1a iLgf l a� a ti�l� tea ttaiatrd �sl% Minimum number of acres required for haft[ application Trans tal`Residuals to tv- Applied/Acre/Year M -- 2,7 If ally of tile "Application Sites are to Ix- lcaudcd at greater tlian the rate s ocitied above, please specify the loading rate and explain: Tons of Residuals to bo Applied/Acre/Year (different from atx)v°e) = Explanaatiom _M In the table below, the highest annual loadi€a (Tons of residuals to be Applied/Acre/Year) specified above, will Ix multiplied by the lbs.la)s), ton of each Ix)llutaut as found in H above, The Site: fife can then be detern-ained by Site Life(Years) Allowable Lifetime Loadiggillts./acrel Pounds to be llutant Tons of lbs./dr tcrtt rif P'ro�ected Residuals to cacti Pounds to be bc Pollutant Applied/Acre Applied per ', (as found in Near Acre Per Part Year above) rsenic 2, . 0.0045 - T1.012 dinitttta _ 2.7 * .002 ti.t d)5 170MR1111 2.7 O� 114 0308 .o r 2.7 0.565 1.526 Lead2.7 tf 114 0362 ercitry 2,7 t1.W)2 ti 00 lickel 2.7 0,032 0.086 leniunr 2 iinc 1i 7 t T74 1 IA Lifetime Site Life Pollutant (Years) Loadings ( sdacre)' 36 = 7 963 Compare the nine (il) lxall itaarits above and deterruine which polliitxant will result in tile: shortest lifc for this site. The Linaitiaap Pollutant is Zinc The Site, ule is - 67 w _ years. FORM:LARS 02/9 Page 14 of 1 .03/04/.2002 MON 17:45 FAI 704 529 1648 Bio-Nbstic Services 10002 State of North Carolina A C% ' Departnaent of EllivirOnment and Natural Resources Division of Water Quality WATERSHED CLASSIFICATION ATTACHMEN T Na 0 FOR RESIDUALS PROGRAMS (Tj-jj.9Fc)RM MAYBE PHOTOCOPIED P'OR USE JS Al ORIGINAL) \ne The j%vislon of Water Quality (Division) will not consider this attachatent form to be cotnpl e mle i t - it) follow the instructions or to Submit all Of It' unig8j, all The instructions are followed. Failure required items will lead to additional application processing aria review time - For more iqjrmativa orful'011 eI&Ctronic yerston qj'tbkjbnn, visit our web sil# art.' kj1p,,11h2aenrx1e,1ze, ncavIndpul INSTIRUCTIONS TO THE APPLICANT: Attactlincut Form-, V Do not submit this attachment form for review without 2 corresponding residuals Program application form (Form NDRLAP), I Any changes luthis artuchoicrit form will result in the application package btinl- returned. It. prepare the attal:hment forir. With the I-equestew intormation for oath lucation where the residuals activities are pinioned to cletur within a particular regional office county coveragt% progran't Additional copies of Pagglu 2 of 2 of tilts attachatent to may be used if necessary. of a 7.5-jjjjnutc USG S Topographic Map to pleinned to occur as welt as the closest ion must be labeled with the reap mint: and rasa tier the identified ttcstioti, and lie tit clear sntl re , clucilile quality, he SAD'27 Ot the NAD 83 dala syste"'s- Acceptable Inetio s o delerniminglop.alaoii liatitutics tiaral IrcraPutirs tin d thco eodc, Lire us follow,*: + J)igitat or, Raw Photo Extrection (EXT) * Xd&egs Matching (ADD) + Acri round Control (AER) + Geodetic Quality OPS StirvcY (GrX)) pholograpily with G . tat * + Cadastral survey (SI-ORAN-C Ntivigation Nvacs (LOR) UR + Navigation Quality UPS (UPS) 4 Ceriversion fromCoMmate Plane (CP) + Conversion from Townshjp-SecLuill-kaogO (TSR) + Remote Sensing (RS) + Zip Ccqk Centri)id (ZIP) + Conversion from -Univct-sal Tram More (LJTM) * map Interpretation by Digital or Manual Extraction (MAP) C U it Location accuracy must be provided to the nearest unit (ejg., nearest second, girth of a World, etc-)- C. Mail or fax the atticholent form slid the map portions to the appropriate regional office for review and to obtain tine water hodd and classification Information. ition may be their contact inforim A list of the Divistows regional oMm, rijoir otaty coverage, said From the weh site ar http,//hln,cnr,state.nc.tis/ndpu/, downloadod V The Division will not consider this attachment form to be conjillete untiriL is completed by the appropriate regional office. To; viUajkgkn CiLM _00resv-1 I le State. ZiP'. —2-1-Li— y� Please provide me with the waterbody name stream Index outaber(s), and current/proposed to duwllslopc qo'nj ties~,lovation(s) wtivre the anti I ' clan ssjrjcathma s) of the surface water t ar c I proposed residual& progra'I" attiN 040. 'if Wur, ;is Illentified Oil th P atlacl I I ed mill) k,plictil. Signaturc of regional 01"fice staff- - Date; —3 '41� 01VATT-J3 01JAL11 a FORM: RNA' SCA 02j02 page I of 2 Nt"�-q-�,-,)6CI-iARGE Pj"rjfvflTVNG ..0//: MON 17:46 FAX 704 529 1648 Blo-Nomic Services AK 4a Aw IF, p� { Wr G(jcQ na C� ull 04 �. i a t t Y�� . 0 A M �*I T T1 State of North Carolina Department of Environment and Natural Resources Division of"li'Vater Quality LANDOWNER AGREENVIENT ATTACITNIENT (ifit'ShORM.Ir I I'll 101000 I I/ I0 FOR USEASANORIGJN-Jjj `Tire Division ofWater Quality, (Division) will not consider this attachment form (o I)c complete unless all the instrn0ionsare followed, Failure to follow tire instructions or to subillit all of tile required items will lead to additional processing and review finte for tire application. Ful. more ilsjlfwmatforl or fin, an electrtmic version olt Mis.fin-m. vish ow, iveh site at. Imp�l,"'h2o,em-_ stale ric- its fs,11,111 INSTRUCTIONS TOTHE APPLICANT: AAttachment Form: Do not submit this attachment form for revico' without its corresponding residuals prograto application form (Form NDRLAP). Any chans to this attaclinient form Nvill result in the application package beim-, NtUrned B. Prepare as separate attachment form for each set -of laa►ad application sites that are owned Iry.a landowner and operated bfie a lessee/operator (ix,, if applicable) other that] tire applicatlt: A copy of the completed and appropri-,ItOly eXCeUted attachment forin 111USL be, provided to [tie landovvner and the lesseeloperator. AGREEMENT FOR THE LAND APPLICATION OF RESIDUALS 170 PRWATELY-OWNED LAND APPLICATION SITES The undersigned landoviner or his representative hereby permits: Applicant's Imme: -Jioc Haynes, Public Services Manauer C,omplctc imaifing address of applicant: M. Box 3398 City: _lfiq',qry Staste: NC Zip: 28603 Telephone number: 8_29_ 3 23 - 74? 7 Facsmile nUmber: ( _�2_ 323-7403 F-mail address- Lis hereinafter referred to as tire Permittee, to land applY residuals front the following residuals source- gencrating facility(ics) orito the following land application site(s) (i.e., see attached buffer maps) in accordance with the stipulations and restrictions as given in this Agreement: Site/Field 11) Land Use oi- Intended Use or Residifals, Source -Generating Cropping patterns Disposition of Crops Facilities SEE ATTACHED Tile landovncr or his representative receives, in consideration, full use of the nutrient value of the applied residuals iviiiie the Permittee receives, in consideration, the use of the ]air(] application sitc(s) described above for the disposal cif` the residuals. ]'his At rreenient shall remain in effect for the length of the Division ofWater Qualitv's (Division) permit for tile residuals land application program and shall be reovwed each time this permit is retieNved. The it ndivrsig tied landomier or his representative ant, tile folloNvillo restrictions and st ipo 1,11 tons until such tinge as m-itten s in advauce, modifies or cancels this Agreenivio, �j FORM: WAA 021'02 p('�jc'jtqJjT'T ING 11"we I of -I L1_____ - Attachment Order 3-c I, `tile landowner of, his representative shall not enter fnio aanv additional %vaste elosposatl contracts or a'gi corents withanother nirinicepaihty, contractaot, of other permitted entitw forthe hand app>lic;aslon sae(s) specified by this Agrecrtrent. The land application of any €addilk'ar;al residruds or waste, wher than that ycnciLi€col by the residails source -,wen oenwrry f;tcrlowes speciloed by the Division's residu.tls hand alopltvataeiu pro?ryraral pernirt, rs prc h&iied. t l`li; srsrrr 9 °s'CC or operalcli",, t4 Jay, of -the land application sitc(s) aigrccs, h% cxectnion of'tlsis A,� w°cirtent, to ccar 1pk wa rth .111 provisions cif"this Adrecnicnt. 3Should the landowner or his representative lease or others+its° permit tine use Of" tiic laird application sit:ct�p bm ai third party, the ltiaoodolvilew shah be resp oriswbic to ensure flint"tile thir,l party a, recs and ccomphcs with rile tcnii^s and ciloitlwllowri wrl'thi> =gram°nient. 4, HitsA^-aceY ent shall be bindiriii on the y'r,antecs, the sue e,,,wr'4, and of, tho panics hcreto wallr'Afalence tea the subjeca matter eof'this Agiceniert:. 5: The laiadcow neo m Ins, rerprc:scntauve dr stacr:esstirs rabbit adhere to the provision,,-, of this Agr«:ctitent twrr xi pi:riod ot IN oiiertifh,. From the° date of' tile riiost recent residuals land appilc.ation event tat. Notification of cancellation of this F'i,grecriiel t shall bc° Twain edoately; :f'orvwaaided to N(1DEN -I)NV , ',,,on-Dischar„c Pertnotting Unit, IM7 Mud SeniceCcnter, Raleigh, NC 27699-161T T The Pffuliate'e Foust request and obtain as persaait modification from the Division prior to a transfer of' the land application sitc(s) to a new landowner. The rectsrest shall contain the appropriate forms and agreements. In addrtican, a notice shall be> ,oven by the, current landowner to the new landowner that olives<full details of the residuals applied or incorporated oat the land application sitc(s). 8 The Permittee has provided the landowner or his repie.sentiative with information and data concesing the residuals land application program, including an analysis of constituents of the residuals, residuals application niethods, schedules for typical cropping patterns, and a description of the equipment used by the pernintec: 9The Permute, will provide the landowner or ]its representative with a>copy of the residuals land applicatron prograani portrait that has been most -recently issued by the Divislon Timor to commencement of any residuals land application event, This permit will specify maximum application rates, limitations, and other restrictions prescribed by the laim?r:s :and regu-lations, 10. The Nand application site(s) shall be adequately limed to a soil IAA of at least 6,0 prior to residuals land application, The only exception is that residuals may be hand applied when the land application site has a pli of less than 6.0, provided that to sufbciert arnount of time is"also appl eel to achieve a final pH ofthe €uric, residuals, and soil mixture of at least 0,0- 1. The liermittce will Furnish the landowner or his representative with a copy of the results ofeach scan analysis 12. Within the (trios of the Division's residuals land application profrarrrn permit, the landowner or his representative and the Pernittlee will determine residarals application rates and schedules based on crop patterns and the results Used samples; 13. The landowner or his representative wvth furnish the peritlmee with information regarding the amount and analysis of other sciurces cad' nutricnis (a.g., fcrtrltzcr, Unregulated :animal waste, etc,) that have Been applied to tire land applic-ation siteaSl: 14. The la}ndov%ner or his wcprescmative will uaforin the Permaice ofany revisions or modifications to the intended use and cropping, patterns for the land applicatiOn sitc(s) p601' TO each plantoaid season to enable tire perniatee to amend this Agrectrient and schedrile icsidUaals laud application events, asi alrprophatc 1,-wriods. I5 4pcc:rlic residuals land tapplrcallon area boundaries dial( be clearly naaarked on the lanai application sitc(s) by the l'e'rnatttee andt"cor the landowner or his representative prior to and duo iriyt aaresiduals laid application cktrit. 16, Appropriate measures must be taken by the Permatce nd^or the landowner or his representative to control public; access to the land application site(s) during active use and for the l2-month period following it residuals land applactitioaa eVetit`. SUCK ccaritrols may inelUdc the" posting of suns that indicate the activities being conducted at the land application site(s). IT Animals shall not be grazed on the (sand application :site(::( for a dl-day period following a residuals land application event Land application sites that are to be used for grazing shall have fencing that will be used to prevent access dtu my these pot wods after inch residuals hand Tapp i nation events. I & f`rops for direct human consumption shal l be harvested in accordance with the conditions of the laiv tsicon's rCSidUalS land application program permit. M `1-be: l;indowwiner for his rcparcsent>ative hereby authcorls.es the Perriaittee, local officials, and Sta c ot`#icuds cn then' representatives to rnspect the laid application site(s) prior to, daring, and after any residuals land application event and to established itionitorunr facilities on of, near tihe land application sitc(s) as ioqun-ed by the residuals hand application preo,;ream perinh 20 Any duly aauth oat hoof tatliccr, employee, for representative cif tlic~ Division stay, upon presentation ot' c iedentiails, enter and Inspect sally properly, prenorse,�s, or place on o, related to the land application soe('s) at any reasonable time for the purpose sof'tdctern-immg compliance voth the-Drvasieori"s residuals larol application propr,arii pernin, rtiay Alwspccr or Copy Lira" cousin than n ust be kept under the terms and condittfoair, (it' tlils pernin, or may obtain samples oi' yroandsa,atc°r% surt;ace: etat :r, or Icachale. 21. l"lien ner Or his represemaatiwe authorizes the Porn wttc°Ao local coffic:ials, and Sia e official", or thers to fAe iiccessar v soil, suriiice° %s ante t, 'And during the term of and liar 12 niconths after termiwimiaon of' this \i-nuenlcnl, FORM: l OAA 02a02 Page 2 of y Attachment tdsrdei ;_s` m e f t Laittlowner's het-tification: L(l eertif`y that am a deeded 'landowner of the above -referenced land application site(s) and am authorized to make decisions regarding the use of the land application site(s) on behalf "Pother deeded landowner,-, Cal that l ana otherwise aiuthori ed, through a power of`attorney car tithes- legal delegation, to make decisions regarding the use Of'tile land application site(s)on behalf of the deeded landowners. I certify that the. above -referenced land applicatitari sites) are not included in any waste disposal contrast or a<4rea�ir ent with another noinie ipality, contractor, or other permitted entity, Furthermore:, I certify that I have read this Agreement. understand the stipulations and restrictions, and do hereby �rarnt permission to the Permittee to hand apply residaials to tite land application she(s) as specified herein. Landowner i i c: t, the undersiL tied Notary Public do hereby certify than personally appeared before me this day arid acknowledged the due execution of"tile lcirfciino instrument, WITNESS nay hand and official seal this the �. day sat' ...,._._ .. —, 20..... _ SianinatuM and seal: My commission expires. Lessee's/Operator's C ertific;ati n- ( l certify than f have read this Agreement and do hereby agree to abide by the stipulations and restrictions as specified herein. Lessee.'operator name: Sigma ti.ire: _ _ fiats" Permittee's Certificaatiou I certify, tliait'I have read this A-reement and do herebh zw< ree to aihide by the stipulations and resit ict cans as specified herein, Signing offi it naiti o FORM: LOAA 02 02 Page 3 of 3 Attachment Order 3-C North Carolina Cleveland County' 1, Larry J. Natale, as notary public of'Clevelaand County, North Carolina, certityy that Moises Thompson personally appeared before me this y, wid being duly sworn, stated that in his presence Ruben Maas er signed the foregoing l astrUaaat gat. Witness gay hand and official seal, this 26th day of February, 2002. �f Not Notary P lic WCOmmkajon aaa 10-28-04 Farm Site-SummIry Robert Mauser 30 7th Street N.E. Hickory, NC 8601 Phone-, 3 - i4? Field o Landowner t . -01 Hobert Ma s r lea / star 54.E - 02 .4 03 }-4r/etlsc bears 1.7 Al - 4 z� ha / astute -0 . -t �` ee�rri/wheat/so beans 1 . x. farm'Site SummIrA, Robert Mar 930 y Street N.E. Hickory, NC 28601 ''hone:322-2342 NJ L.rN N V V ER „`• ',...._...-11" ,11 Ave SF n ft swt PRO 1 w € t� t" s MKS a t f �LiS 0 ....�'r„�4^' 3.2'��l t.AW e It. q 'S�. � W ��...P. .. C.: fi 7, -^;rI t � ,.. �.✓+� ,. ...- � F. .=F�a„k 2 w xAl fd 5r m 3 k p n x G ry yt I 4A y j(( X a it Fi .. 'T 7 E r y .} Z « E NR. fF✓ b♦7 � - y � Ti IF. "° gfiSY a � � eq G�f �1L�J PROPS �' tlept . An r "a L �nr;?+:us�� i 4o"�wbll n w o PwLAC%f�3d��fifi� A t F'F bt4 ck b b S zi a C PLATEAU 321 HOG HILL 7 � �. " ass a�.�� ... '� � 1Y "�,� �,.a i " ,y� sa y`u,✓�^�, �'` m^ jj v. x S e � - .,., m -Nt a w 4 4: 4 4 b u COUN m, w Bitty-Noincc Services, Inc- 5 16 P oundtree Rand Phone: (70-1) 2 -0000 Farm— , t _ Flclds Fay (704) 529-14 a i x ,^ +•< TY M,r s �" p n y `7 - t v E +� � S j e t�' w � Ps , w a 1 � u Y w t ��✓-' a �� �*; ��i „� � ' 'F A 4 ....y S � o jb ti r } } "`�'� gym_: � . 4 t ,�, ;� � � ,*a`��.,. x ��A��•�`�'� ,, -� s trio-a��Onlic iccs loc. Topography Ma 516 Rouncitroe Road Scale 1 24,000 Charlotte, 28217 Blue Color lrtcticate,5 Water Topo Quad. E-rTmil. ol''ficc�evbio-noimc com r HwC2=/ a yv � 4 3 PA n " r a +'+' ✓ % A d k•;.�"-q h ✓" >wr'� t kS `jrt '""..-""" m „�' N C6 " C"�"""Y'< „L• �. $, '""„7 rvro,. t H9':? _ a Ns£ 4 9 S t +" y a _CM52,HSU p ^3. r tul Tv ti, .� a w, ✓ „` c° j .a i fi2. xfit f Hwt: ~ «12 4^ u kly 4 ,�"" �,.,• f' .2 �^.;;-._ � " � stir IN "nz iL , Ott y L NO2 + a Hwc2 Cy Ffscz pr. ,a � w • 1 + dwCz Fis�7. H sE xz A w (\ Kral 4 +r t`� .r. I "' li# �-,. pi. o F. "; ""' 5"-w'"'-'"" p1 C2 a d !l V— j1 # h /'' ".a",.r`'� �, "�` ....� [f C.:.Y ° 'Cad >•,,� „ .': j „cY z Y' y'� .� a 4 Bio-No mic Sec 516 RDundtreed Charlotte, NC 2 217 Soil Map Phone: (704) 9- 0(X) Scale 1:24,000 Fa-(4) 52 -1 4 lea a Fields: E-mail: Gatti bia-nca ic; com w R E5-061 7621 Whitepine Road - Richmond, 1 * 74 - 4 1 Fax N. (64)1- 4 . ACCT SAMPLES Era �E SUBMIT C C V&3I0-COMIC SERVICES INC TO GROWER BY 516 R UND REE RD CHARLOTTE NC 2 217 DATE RECEIVED 03/05/2 02 DATE r;F RsPcm:ra 03/08/2002 PAO;E I SOIL. ANALYSIS REPORT DATE OF ANALYSIS 03/06/2002 ORGANIC M� WER PHOSPHORUSP ETA IUM MAGNESIUM CALCIUM OOIUM pH _,ACIDITY U,E.U, SAMPLE � LAB ,�.� �.._ �._.. _�. _...��..,��....Mr, � ..� p ppm pp RATE ppm RATE ppm MATE ppm FBATE pH Ih r? e NUMBER NUMA R `, _ S BUFFER H lb „rA p BRAYRATE RriYRATE M , A A H [ I N Ear megr1ECp rn�q/10 9 I EL 1 .w __.. .._.a 1 4 4.3 129H, 6 VL 8 VL 55 L 209 VFW 670 M 10 VL L� .._881 FIELD2 03141 ; 4.O 123H 10 L 14 L 63 M 147 VH 550 M 1 5 VLI .4 5, 59j . FIELDS 5142 3,8 118H 41 VH11 46 H 414 VHJ 180 VM 640 M 5 VL 9. o.r 5. � x FIELD0 143 4,5 133V6 16 L 18 L 263 VH!; 146 V I 570 M 7 VLE= 5 55 05 5. FIELD5 08144 ; 4.1 125H 17 L 20 L I 288 VH 84 H 460 L 6 V"Li E 5.7 6.83 1. I 1 I € 1 PERCENT RASE SATURATION NITRATE SULFUR ZING MANGANESE IRON COPPER BORON SOLUBLE 1 CHLORIDE MOLY - sAMPLE ��.,.�� m SALTS DENUM MO NUMBER K MgBe No H Nd7mN ZN INN EE L % % % ppm RATE ppm RATE ppm RATE ppm RATE ppm RATE ppm PATE ppm RATE s/cm+RATE P"M RATE ppm RATE FIELI11 2. 4: 30. 1 57.8 . t 3. 3 M 3.2 Mw 54 V 23 H 4. 1 V� _ .0 � FIELCa;2 3..�2. 7 60.01 0. 811 3. 1: 5' L 3,7 H 27 H 16 H 1.4 H� 0.5 L c. 3 V" 0.4 F IELD3 185 1 2. 5 54, 4` 0. 6 1. 4 5 L 4.7 H 42 H 22 � 2.1 H 0.6 M l_ 3 VL. 0 F iEL +4 12. 9 23.2' 54.4 0.6 8.9 5 L 3.9 H 28 H 17 H 1.5 Hi 0.5 L' .3 V 0.4 1 ELKS 15. 5 14 . 43. 2 . 5 21 , 1 7 L I 1 V 17 M 3 H 3. Vie Ci 5 L , 3 V 0.5 Values on this r porl represent the plant available nutrients in the soil, w the � eswl Sa nP4� s are wa -ec a Explanation of s rnb~� sl Values are expressed as (percent),% arts per million or lbs/ (pounds per acre).� o ,�, c t t. tk. =r, , x x , t., �,: ,� � y� s DwaPo b Rating after eaanll vial&.IE VL (Very Low), L. (Lowj, (1�9adirarn), H (High), V H (Very High), A k L TERN AGRICULTURAL LABORATORIES, INC: ENR E tim atoll *tr,�'�- en Release, C , O F - ration Exchange Capacity, IN RMAN JONES =t""^ == 5 „r. i ,i .. _».w""'�1 JFIT NUMBER A&L EASTERN AGRICULTURAL LABORATORIES, INC. EL R065-061 7621 Whitepine Road - Rchmond, Vir -in 2 9401 ti IM lt tllq ; X F = Fax No, (804) 2 1141+�= MAR ZOOZ ACCT 415 AMP'". eS SEND 1310-NOMIC SERVICES INC R MAUSER SuBml°7tED BIO-NOMIC SERVICES INC TO GROWER: sy 516 ROUNCITREE RD CHARLOTTE NC 28217 DATE RECEIVED 03/05/2002 03/08/2002 P111%GE 2 SOIL ANF A ALYSIS REPORT DATE ONALYSIS 03/06/ E)ATE OF REPORT 2002 ACIDITY Q.E.E. ORGANIC MATTER PHOSPHORUS POTASSIUM MAGNESIUM CALCIUM SODIUM PH SAMPLE LAS SUFFER H 1 ENR BRAY PI BRAY P2 K M13 CA NA SOILL f NUMBER i P PP �m NUMBER i M RATE' meq/1 Dag fbS)A PPM RATFE� ppm RATE ppm RATE ppm RATE ppm RATE PH INDE 0.4 5.0 540 M 1 7 VL;_. L 6.5 6.89, FF-I E L -D6 08145 3.5 56 VH! 64 VH 185 VH 176 VH 42 L 182 VH 670 M 10 VL 6.61 6.9011 0.3, 5.3 FIELD7 108146 3,5 112W 30 H 34 M FIELD8 1 08147 4.7 137VO 6 VLVLI 87 M 135 VH 520 M 11 VLI 5.9: 6.85 0181 4.8 NITRATE SULFUR ZINC MANGANESE IRON COPPER BORON SOLUBLE CHLOAIDE MOLYB- - - ----- ----------------- SALTS DENOM MO PERCENT BASE SATURATION I SAMPLE K Na H NO3.N SO,-S, ZN MN FE CU a CL NUMBER % % ppm RATE ppm RATE': �pm RATE pprn RATE ppm RATE ppm RATE pprn RATE 01SIMPATE1 opm RATE ppm RATE FIELD6 . —9H —6 8 —V-1 4 ff 6 2 9 1 5 3. 5 7] 4 t 0. 9 3 1 FIELD7 2. Q'� 28, 4 62. 8 0.8 5, 1 5 L 4. 4 H 38 H 27 H 1.3 H 0.7 M <. 3 VL FIELD8 4.6 23. 3; 53 9 1 0 i 17. 1 11 M� 3. 0 M 13 M 19 H 1.7 H 0.5 L j .3 VL 0.3 1 Values on this repoit represent the Plant available nutrients in the Sod. Explanation of syrnriols V11LJ(.,s are expressed as L°10 (percent), ppm (parts per million), or lbs/A (pounds per acre). Rating after each V1- (Very Low), L (Low), M (Medium), H (High), VH (Very High), ENR - Estimated Wgen Rr,flease. C E,C, - Czitlor) Exchange Capacity -nnw,,irt 1r, a% 11,j�-, 1-, cl- 01,� - "nor h", ' Th�t, ;C oti e' 0 me: rnp 4 t, Sam�'tes P, 11,,�a0l,?C j ma.wlkim I Vl,—ry s IfPr A,a,ypa,fo, Ov ./EAs/,E N AGRCULTURAL LABORATORIES, INC, C AN JONES T', T LY I I S LIT S APPLICkTION SUNVAARY Henn, Fork �VV'Tf' c ke,, vards d y _c:: alb dry torus d"Gns dry torts January 0 0 0 0 Tart 91,000 88.0 351,000 33.0 April 1L3 ,950 122.93 485,550 52,64 576 132_ 97, May 1324,050 33.13 567,450 14.20 378 87.26 June 905,450 22 . 5 388,050 9.71 July 950,950 23. 0 407, 550 10.20 August 1041,950 2.07 44,550 11.17 September 982,800 53.28 421,000 22.83 October 841,750 46.63 360,750 19.5 November 977,900 53.01 419,100 22.72 Totals 10,546,260 563.17 4,519,800 240.94 954 220.2 From January 1, 1994 to F b uar ' 25 1995 liquid icsolid ' pressed into a, cake material and stock 11 can site 1n the drying buts. This cake was then spread in April and May of'95. w .k a i SPILL CONTROL PIAN CITY OF HICKORY In the case of a spill;, the fdlloNkin ; action shall be taken immediately l , halt the source of :tire spi l: Ruptured line or valve, or damaged tank- unit, , Contain spill; Use, straw bales toforrri a Crawler, Straw or hay bales can be obtained from several sources for this purpose, Soil near the site can also be used to form a barrier for containment, 3 'lean up: Use residual solids application equipment to recover as much of the material as possible. After the application equipment has recovered as much material as possible, it will be land applied as per the management plan, temporary sump pit may be dug in the containment area and spilled material washed into it to enhance recovery, 4. Final Clean up: Any unrecoverable material will be washed from the road surface and incorporated into an adjacent tillable ar 5. Notification: s soon as possible after a spill occurs notify: A, City of Hickory (294-0861 13Department of Environment, Health and Natural Resources Division of Water Quality Mooresville "o Office _ f 99 Cie Aire Department if assistance is required for washdown Eho-Nomic Services, Inc. (7529-0000 Management or clean up efforts: : The field superintendent shall tale immediate charge of the clean up activities- Additional labor will be requested from the treatment plant and;othe departments as needed, 7. Reporting: Within hours of a spill the dell superintendent shall present a written report detailing the cause of the spill and all action taken in response to the spill, State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor MOM Wayne MicDevitt, Secretary A. Preston Howard, Jr., P.E., Director September 3,1997 N1r. Gene Haynes, Public Services Manaocr Z7 City of Hickony PO Box 398 Hickory, NC '28603 Subject- PerrmtNo.WQ0001669 City of Hickory Land Application of 'Wastewater Residuals Catav,-ba County Dear Mr. Haynes: In accord anceFrith your application received on Junc-26, 1997, we are forwarding herewith Permit No. WQC)001669 dated September 3, 1997, to the City of Hickor y for the continued operation of a wastewater residuals land application program. The acreage included in this land application program has been reduced to approximately 905.7 acres. Please note that the application sites previously limited to seasonal use are now permitted for year- round use provided the water table is shown (by checking with a hand -auger and documenting the results) to be at least three feet below the land surface. This procedure change gill afford more flexibility in the land application program while continuing to preserve the integrity of underlying groundwater. In Consideration of past odor complaints, the rbivision recommends that a buffer of 800 feet (-,vith no land anolication therein) he maintained from any off -site residence in, p I roxi mity to Field 2"'t-01 "Ruby Slo2alYHuzh'VN1"aters). This pen -nit shall be effective from the date of issuance until August 31, 2002, shall void Permit No. 'WQ0001669 issued March 22, 1995, and shall be subject to t4e, conditions and limitations as specified therein. Please pay particular attention to the morntoring and reporting requirements contained in zl� - this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. I If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to requests adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the, Office, of Administrative Hearings, P.O. Drawer 27447, Raleizh, NC 27611-7447. Unless such demands axe made this permit shall be final and binding. P.O. Box 29535, Raleigh, North Carolina 27626-D535 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper (01 10� If you need additional inforination concerning this matter, please contact Mr. J. Ray Cox at (919) 733-5083, extension 541. S �in c e /re I Z, Preston Howard, Jr., P.E. cc: Catawba, Lincoln and Burke County Health Departments Bio-Notrric Services, Inc. Mooresville Regional Office, Water Quality Section Mooresville Regional Office, Groundwater Section Asheville Regional Office, Water Quality Section Asheville Regional Office, Groundwater Section Bob Cheek, Groundwater Section, Central Office Training and Certification Unit (no revised rating) Facilities Assessment Unit NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RESIDUALS LAND APPLICATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO THE City of Hickory Catawba County FOR THE continued operation of a wastewater residuals land application program consisting of the application of 1,028 dry tons per year of residuals from sources listed in Condition 115, to approximately 905.7 acres of land in Catawba, Lincoln, and Burke Counties, as listed in Condition VI 4, with no discharge of wastes to the surface waters, pursuant to the application received on June 26, 1997, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this perrnit. This permit shall be effective from the date of issuance until August 31, 2002, shall void Permit No. WQ0001669 issued March 22, 1995, and shall be subject to the following specified conditions and limitations: I !!EREORMANCE STANDARDS 1. The Mooresville Regional Office, telephone number ('704) 663-1699 [or the Asheville Regional Office for the Burke County sites: (704) 251-6208), and the appropriate local governmental official (county manager/city manager) shall be notified at least twenty-four (24) hours prior to the initial application of the residuals to a site so that an inspection can be made of the application sites and application method. Such notification to the regional supervisor shall be made during the -no office hours from 8:00 a.m. brit` p.m. on Monday through Friday, excluding State Holidays. In addition, the appropriate County Manager's office must be notified prior to the initial application so that they will be aware that the operation has commenced. 2. This permit shall become voidable if the soils fail to adequately ass' ate the wastes and may be rescinded unless the sites are maintained and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. 3, The. land application program shall be effectively maintained and operated as a non - discharge system to prevent the discharge of any wastes resulting from the operation of this program. Ismail Lne Division. MON, 8. Specific residual application area boundaries shall be clearly marked on each site prior to and durina application. 9. No residuals at any time shall be stored at any application sate, unless approval has been requested and obtained from the Division of Water Quality. 10:. Maximum slope for residual application shall be 10% for surface application and 18 % for subsurface applications. 11. Wlien wastewater residuals are applied, the Class A pathogen requirements and site restrictions in 40 CFR Part 503.32(a) or the Class B pathogen requirements and site restrictions in 40 CFR Part 503.32(b), and one of vector attraction reduction requirements in 40 CFR Part 503.33 shall be met. Additionally, an evaluation must be performed which demonstrates the residuals ability to comply with this requirement. Upon request, a copy of this evaluation must be submitted including all test results and calculations. 2 1, e facilities and application sites shall be properly maintained and operated at all times. . A suitable vegetative cover, as listed in condition 114, shall be maintained in accordance with the crop management plan outlined by the local Extension Office of the Department o Agriculture, the Natural; resources Conservation Service, or other acuonomist, and approved bythis Division, An acceptable pal rust be maintained ithe soil, residual and lime mixture, greater than . , on all land application sites to insure optimum yield for the crop(s) specified below. The agronomist shall provide information on the pH best suited for the specified crop and the soil type. 4. The application rate shall not exceed the following for the 'specified craps: (�ro P lb/acre) r. Alfalfa 200 Bermuda Grass (Tay, Pasture) 220 Blue morass 120 Corn (Grant) 160 o (Silage) °ottort 70 Fescue 250 Forest (Hardwood Softwood) 75 o100 P Small Grain treat, barley, oats) 100 Sorghum, Sudex(Pasture) 1' Sorghum, Sudex (Silage) 220 Soybeans 200 Timothy, Orchard, & Rye Grass 200 . No residuals other than the following are hereby approved for land application in accordance with this t. Permit Volume Source oura d tonslear HenryPork WWTP Catawba NCO020401 1,028 Northeast WWT'P Catawba NCO040797 All residuals are treated at the Henry Pork facility: 6. The metal loading rates shall not exceed the following Cumulative Pollutant loading rates.. Kilograms Pounds Parameters ner_Hectare per Arsenic 41 36 Ca Copper 1,500 1,338 Mercury 17 1 Molybdenum—_ Selenium 1 zinc ; 2,800 2,498 M The pollutant concentrations in the, residuals which will be applied to the land shall not exceed the following Ceiling ° Concentrations (Dry Weight Basis): Parameters Arsenic 75 Cadmium Copper 4,300 Lead 840 Mercury Molybdenum Nickel 420 Selenium 100 Zinc . 500 . Upon classification of the facility by the Certification Contimssion, the Pern-iihee shall employ a certified land application/residuals operator to be in responsible charge O C) of the land application program. The operator must hold a certificate of the type classification assigned to the land application program by the Certification Co fission. The Peuruittee must also employ a certified back-up operator of the appropriate type to comply with the conditions of Title 1A NCAC , .2. . Adequate procedures shall be provided to prevent surface noff from carrying y disposed or stored residuals into any surface waters. 10. Surface applied residuals will be plowed or dished within twenty-four (2hours after application on lands with no cover crop established. IL T For areas that are prone to flooding or within the I year flood elevation, residuals may be applied only during periods of dry weather. The residuals must be incorporated into the soil within twenty-four 24 hours after application. 12 appropriate measures must be taken to control public access to the land application sites during tie site use and for the 1-rrronth period following the last residual application event. Such controls may include the posting, of sighs indicating the activities being conducted at each site. 13. Adequate provisions shall be taken to prevent wind erosion and surface runoff from conveying pollutants from the residuals application area onto the adjacent property or into �£ s ace raters. 14. 15. 16. 18. Residuals shall not be applied in inclement weather or until hours following a rainfall event of 1/2-inch car great er in 4 ho . y e ergency` residuals disposal ;measures must first be approved by the Division of Water Quality. Residuals shall not be applied to any land application site that is flooded, frozen or snow- covered. Residuals shall not be applied at rates ,greater than agronomic rates, unless authorized by the Division. ision. Animals shall not be grazed on an application site for 30 days after residuals application. Application sites that are to be used for grazing shall have fencing that mdll be used to prevent access after each application. Food crops, feed craps and fiber crops that do not, corns in co tact with the residuals shall .not be harvested for 30 days after residuals application. 4 19. Food crops with harvested parts that touch the residual/soil mixture and are totally above the land surface (ex. tobacco, melons, cucumbers, squash, etc.) shall not be harvested for 14 months after residuals application. 20. Food crops with harvested parts below the surface of the land (root crops such as potatoes, carrots, radishes, etc.) shall not be harvested for 20 months after application of residuals when the residuals remain on the land surface for four (4) months or longer prior to incorporation into the soil. 21. Food crops with harvested parts below the surface of the land shall not be harvested for 39 months after application of residuals when the residuals remain on the land surface for less than four (4) months prior to incorporation into the soil. 22, Turf shall not he harvested for I year after residuals application if the turf is to be placed on land with a high potential for public exposure, Ill. MONITORING AND RREEPQR—TING RFOUIREMEND S I Any monitoring (including groundwater, surface water, residuals, soil, or plant tissue analyses) deemed necessary by the Division of Water Quality to insure protection of the environment will be established and an acceptable sampling and reporting schedule shall be followed. 2. Proper records shall be maintained by the Permittee tracking all application activities. These records shall include, but are not necessarily limited to the following information a. - source of residuals b. date of residual application c . location of residual application (site, field, or zone d method of application e weather conditions (sunny, cloudy, raining, etc.) f. soil conditions g . type of crop or crops to be grown on field h . volume of residuals applied in gallons/acre, dry tons/acre or kilograms/hectare i, annual and cumulative totals of dry tons re of residuals, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to arsenic, cadmium, copper, lead, mercury, molybdenum, nickel, selenium and zinc), annual pounds/acre of plant available nitrogen (PAN), and artnual pounds/acre of phosphorus applied to each field. 3 A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted on each site receiving residuals in the respective calendar year and the results maintained on file by the Pen-nittee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Manganese Potassium Calciurn Percent is Matter Sodium Copper pH Zinc Magnesium Phosphorus Base Saturation (by calculation) Cation Exchange Capacity 5 ,4qq The Standard Soil Fertility Analysis s e above) d an analysis for the following pollutants shall be conducted lance prior to pen -nit renewal on soils from each site which has received residuals during the permit cycle. ArsenicMercury Mickel Cadmium Molybdenum Selenium :Tad 4. residuals analysis will be conducted quarterly from the date, of permit issuance by the Penruttee and the results maintained on file by the Permittee fora rninimurn of fire years, If land application occurs at a frequency less than quarterly, a residuals analysis will be: required for each instance of`land application. The residuals analysis shall include but is not necessarily limited to the following parameters: Arsenic Calcium CadmiumNitrate-Nitrite Nitrogen Capper Magnesium Lead % Total Solids Mercury p Molybdenum Phosphorus Nickel Plant ,available Nitrogen by calculation Selenium Potassium Zinc Sodium Aluminum TKN Ammonia -Nitrogen After the residuals have been monitored for two years at the above frequency, the Permittee may submit a request to the Division for a permit modification for the reduction of the frequency of monitoring for pollutant concentrations and for the pathogen density requirements, but inno case shall the frequency of monitoring be less than once per year when residuals are applied to the land. 5. A Toxicity Characteristics leaching Procedure- T LPanalysis shall be conducted by the Permittee annually. The TCLP analysis shall include the* following parameters (please mote the regulatory level in in parentheses): Arsenic . turn (100.0) Benzene .5 Cadmium 1.0) Carbon tetrachloride .5 hlord hloroben ene tl .0 hlorofo .0 Chromium (5. o-resod . Creso t . i p- resol . Cresol C.`l ,-1 (10.0) 1,-ichloroben ne 7-5 l,-lichloroeth e (0.5 tine .° ,- ndrin (.fl l exachlorobe ene (0.13 Hexachloroethane (3m0 Lindane (0.4) lthoxyR or (lt. Nitrobenzene (2.0) Pyridine 5. Silver 5 Toxaphene .5 ,4,5-Trichlorophenol (400.0) , ,5-TP ilve 1. ), sul =I 6. I •♦ c sville Regional Office, telephone in Burke County, the Asheville as soon as possible, but in no case following the occurrence or first a. Any occurrence With the land application program which results'in the land application of significant amounts of wastes which are abnormal in quantity or characteristic. b. Any failure of the land application program resulting in a release of material to receiving waters. c. Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this permit of 4he parameters on Which the system was designedm d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate residual treatment. e® Any spillage or discharge from a vehicle or piping system transporting residuals to the application site. Persons reporting such`occurrences by telephone shall also file a written report in letter form i ° five ( days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur: N I. GRI 111 l I V17AT R AREMENTS 1 a The 1, Y for disposal s sterm is specified by regulations in 1 1CAC L, t3rouridwater Classifications d Standards. The Compliance found is for the disposal system cons cted after cerner 31, 1q3 is established at either 1 C1 feet from the waste disposal axea, or � feet within the property boundary, whichever is closest to'the waste disposal area. exceed of roundrater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under General Statute 1 3- 1 . A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the .Review Boundary shall require remediation action on the part of the permittee. y groundwater quality monitoring, as deemed necessary by'the Division, shall provided. 3. No land application of waste activities shall be undertaken when the seasonal high water - table is less than three feet below land surface. 1.. The Permittee or his designee shall inspect the residuals storage, transport, and application facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environinent, d threat to human health, or a nuisance. The lie tree shall maintain an inspection lob or summary including t least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Pe `tree for a period of five years from the date of the inspection and shall be made available to the Division of Water Quality or other permitting authority, upon. request. ? Any duly authorized officer, employee, or representative of the Division of eater Quality may; upon presentation of credentials, enter d inspect y property, premises or place on related to the application site or facility at any reasonable time for the purpose of determininunder the t compliance conditions of this permit; petua may inspect dopy y records that must be kept obtainsamples of groundwater, surface water, or leachate NIL GENER:LL CONDITION'S 1. This permit shall become voidable unless the land application activities are carried out in accordance with the conditions of this permit, the supporting materials, and in the manner approved by this Division. . This permit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. . This permit is not automatically transferable. In the event that there is a desire for the facilities to change ownership or a name change of the Peratittee, a formal permit request must be submitted to the Division of Water Quality accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. e approval of this request will be considered on its merits and may or may not be approved. . The following are approved sites for residuals application (see attached raps ): x Application Area [acres] site CJ ne sse xcl di buffers Catawba County 02-01 Robert Mauser 18.0 2-02 Robert Mauser 1. 02-03 Robert Mauser 60.O 02-04 Robert Mauser 60O 02-05 Robert Mauser 65.E 02-06 Robert Mauser 28.0 02-07 Robert Mauser 12.0 2-8 Robert lase 35.E 02-09 RobertMauser 21 02-1 Robert Masser 31,E 2-11 Robert Mauser 22.0 22-01 � M&TFarrns 1. 22-021, M&T Farms 9.5 22-3 M&TFanns 45.0 22- 11T Farms 23.E 22-05� ' M&T Far 22_11 :IT Farms 3.8 22-12 M&T Farms 6.5 22-13 M&T Farms 8.0 TOTAL ACRES IN COUNTY12R0 Lincoln County 21-'1` J.B. Whitener 15.0 21- 2 J.S. VVNtener 18. 21- 3 J.B. Whitener 18. 21-04 .1.8. {tenor 10.0 21-05 J.B. )Whitener 29.E 21-07 J.B. Whitener 6.0 2 - 1 Ruby Stegall/Hugh Waters 45.2 2-2 James McGinnis/Hugh "raters 25.E 2 _ 3 James Mc It Waters 29.3 2 b' James McGinnis/Hugh Waters 311 TOTAL ACRES IN COUNTY 2" . Burke aunty 2_ 1 Hazel Wood Estate/Horace Wood 312 2 -02 Hazel Wood Estate/Horace Wood 37.3 2 -03 Hazel Wood Estate/Horace Wood 39.E 26-04 Hazel Wood Estate/Horace, Wood 303 26-05 Hazel Wood Estate/Horace Wood 26.1 TOTAL ACRES IN COUNTY 165.8 TOTAL AVAILABLE ACRES 905.E Due to the, close proximity of off -site residences, this land application site shall receive residuals by subsurface injection only.. buffer of twenty (20) feet shall be maintained around the rock outcrop located on this site. b Due to the close proximity of off -site residences, these sites shall receive residuals by subsurface injection only. The water table shall be shown to be at least three (3) feet below the land surface prior to the application of any residuals on these sites. 5 Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 1439215.6(a) to 143-215,6(c). 6. The annual administering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to 'bateaction to revoke this permit asspecified by 15 NCAC 2H .0205 7. The issuance of this permit does not preclude the Peribittee from complying With �any and all stattites, rules, regulaoons, or btdinanods� which may be imposed by %her government 4mcles (local, state, and 16ddral) Which have jurisdiction. 10. This permit shall become voidable unless the aggreernents between the Permittee and the, landowners/lessees, are in full force and effect, The landowner agreements are considered expired concurrent with the expiration date of the permit and must be renewed at the same time the permit is renewed, Permit issued this the third day of September, 1997 NORTH CAROLIN A ENIVIROINNENTAL AGE NTT CO,\,MSSION 17 Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0001669 W A Michael E. Easley, Governor William lam. Ross Jr,, Secretary North Carolina Department of Environment and Natural Resources CO Alan W. Klimek, R.E. Director Division of Water Quality December 2, 2002 Certified Mail Return Receipt Requested B. McGee . Post Office Box 398 Hickory, NC 28603 Subject: Notice of Violation Failure to Sulmut Annual Report Land Application of Residua Solids () Hickory City -A Sludge/Henry Permit lumber WQOOO1 u Catawba County To Whom it May Concern: One of the requirements of your non -discharge permit is the submittal of an annual report to the Division of Water Quality by March ist of each, year. Furthermore, you were sent a retrunder letter, reminding you of this requirement and stating such reports for the calendar year 2001 must be submitted no later than March 1st 2001. Our records indicate that the. 2€ 01 annual report has not been submitted for the subject facility. If you.have records indicating the report was submitted, that land application did not occur in 2001 or if you have other relevant information regarding the facilities operation during 2001, please send such information to the following address by no later than tern (10) clays following receipt of this letter Dl W pater Quality Section Non -Discharge Compliance/Enforcement Unit 1617 Mail Service Center Raleigh, North Carolina 2 699-1 a 1 Nothing in this letter should be taken as relieving from you the responsibility for failing to submit the report in a timely manner. A civil penalty of not more than $10,000 per tray, pursuant to N.C.c .S. 14 -21 . , may be assessed against a person who fails to act in accordance with the terms, conditions, or requirements of the subject state pertnit. A decision as to the appropriateness of an enforcement action Will be made following the receipt of your response. If you have any questions regarding this request, please contact .Daryl Merritt of our central office staff at Sincerely, r r,� Daryl Memritt, lEnvironmental Specialist T Cc: Non-Discbarge Compliance/Enforcement` Mooresville Regional Office Central piles XXX -NWMAR N� C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 9.1617 (919) 788-7018 Customer Service Michael e Easley, Governor William G, ROSS.fir., Secretary ,r North Carolina Department of Environment and Natural Resources t M " Alan W. Klimek, P.E. Director Division of Water Quality January fm� � `r'trRt R B. McGee ��t,r � Post Office Box 398CE Hickory, NC 28603 SUBJECT: Retraction of Notice of Violation jAt4 0 9 2003 Hickory City -A Sludge/Henry Permit Number WQOOO 1669 Catawba County To Whom It May Concern. On December 2, 2002 you were sent a Notice of Violation for failing to submit the Annual Land Application lication Report for the subject facility. After a reviewer of the information receivedfrom you, this Notice of Violation has been retracted and removed from your file. We apologize for any inconvenience this has caused you. If you have any questions, please call Daryl Merritt "tt at 7-, ext. 581. Sincerely; Daryl l tr ntnntal Specialist cc: Non -Discharge e Coniplianceffinforcement Unit Mooresville Regional Office Central Files A,VXI JI . C. Division of Water fi uaiity 1617 Mari Service Center Raleigh, NC 3 599-1617 (19) 733.7015 Customer Service 1 B33 6 3-7748 POPP State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality September 3, 1997 r. Gene Haynes, Public Services Manager City of Hickory PO Box 398 Hickory„ NC 28603 IS P �,c rb t flFi v�, r •e q Subject: Permit No. WQOOO 1669 Cite of Hickory Land Application of Wastewater Residuals Catawba County Dear, '.%, Haynes Ira accordance with your application received on ,Tune 26,, 1997 we are forwarding herewith Permit No. WQ0001669 dated September 3. 1997, to the City of Hickory for the continued operation cif astewater residuals land application proms he acreage included in this d application program has been reduced to approximately 905.7 acres, Please note that the application sites previously limited to seasonal use are now permitted for year- round use provided the water table is shown y checking with a hand -auger °and documenting the results) to be at least three feet below the land surface. This procedure change will afford more flexibility in the land application program while continuing to preserve the integrity of underlying groundwater. In consideration of past odor complaints, the Division recorrt ends that a buffer of 800 feet (with no land application therein) be maintained from , off -site residence in proximity to Heir) - 1(Ruby Stegall/Hugh eaters), This permit shall be effective from the date of issuance until August 31, 2002, wall void Permit o. WQ0001669 issued March 22, 19,95, and shall be subject to the conditions and limitations as specifier) therein. please pay particular attention to the monitoring d reporting requirements contained in this permit, Failure to establish an adequate system for collecting d maintaining the required operational information will result in future compliance problems. s. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the tight to request adjudicatory e n upon written request within thirtydays followingreceipt of this permit. This request must be in the form of a written petition, confornting to Chapter 150B of North Carolina General Statutes, and filed ix°ith the Office of Administrative Hearings,P.O,. Drawer "7 ' , Raleigh, NC 27611-7447.. Unless such demands are made this permit shall be final and binding. P.O. Box 29535, Raleigh, North Carolina 7 f-0585 Telephone (919) 785-5088 FAX (91) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 1 0% post -consumer paper if you need additional infortnation concerning this spatter, please contact Mr. J. Ray Cox at 1 733-5093, extension 541. Since el A. Preston Howard, Jr., P.E. W. Catawba, Lincoln and Burke County Health Departments Bio-Nornic Services, Inc. Mooresville Regional Office, Water Quality Section Mooresville Regional Office, Groundwater Section Asheville Regional Office, eater Quality Section Asheville Reolional Office, Groundwater Section Bala Cheek, Groundwater Section, ventral Office Training and Certification Unit (no revised rating Facilities Assessment Unit IINMX%1-1 ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH RESIDUALS LAND APPLICATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO THE Clity of Hickory Catawba County 6 . 11 MOM 1) - 0 0 4. The issuance of this perinit shall 'lot relieve the POrmifte Of the responsibility for damages to surface or ground waters resulting from the operation of this program. 7. A copy of this permit shall be maintained at, the land application site when residuals are being applied during the life of this Permit. A spill prevention and control plan shall be maintained in all residuals transport and application vehicles. 8. Specific residual application area boundaries shall be clearly marked on each site prior to and during application. 11.1�1 9. No residuals at any time shall be stored at, any application site, unless approval has been requested and obtained from the Division of Water Quality, 10. Maximum slope for residual application shall be 10% for surface application and 18% for subsurface applications. 11. When wastewater residuals are applied, the Class A pathogen requirements and site restrictions in 40 CFR Part 503.32(a) or the Class B pathogen requirements and site restrictions in 40 CFR Part 503.32(b), and one of vector attraction reduction requirements in 40 CFR Part 503.33 shall be met. Additionally, an evaluation must be performed which demonstrates the residuals ability to comply with this requirement, Upon request, a copy, of this evaluation must be submitted including all test results and calculations, 2 Q_PE Ilie facilities and applicaui on sita� shall bo& properly maititainjed and operated at 0 times. 2. 3 4. The application rates shall not exceed the following for the specified crops: CLOP- TAN_ah_Jacre/ r.,l Alfalfa 200 Bermuda Grass (Hay, Pasture) 220 Blue Grass 120 Corn (Grain) 160 Com (Silage) 200 Cotton 70 Fescue 250 Forest (Hardwood & Softwood) 75 Nfilo 100 Small Grain ('Wheat, barley, oats) 100 Sorghum, Sudex (Pasture) 180 Sorghum, Sudex (Silage) 220 Soybeans 200 Timothy, Orchard, & Rye Grass 200 5. No residuals other than the following are hereby approved for land application in accordance with this pem-lit: Pe Volume Source Countv Number (dry tons/vear) Henry Fork 7f` Catawba NCO 020401 1,028 Northeast VVVn? Catawba NCO040797 * All residuals are treated at the Henry Fork facility. 6. The metal loading rates shall not exceed the following Cumulatt e Pollutant loading rates: Mlograms Pounds Parameters Der Hectare Arsenic 41 36 Cadmium 39 34 Copper 1,500 1,338 Lead 300 267 Mercury 17 15 Molybdenum ---- ---- Nickel 420 374 Selenium 100 89 Zinc 2,800 2,498 3 7 w The pollutant concentrations in the residuals which will be applied to the land shall not exceed the following Ceiling Concentrations (Dry Weight Basis): F stars m Arsenic 7 Cadmium 85 Copper 4,300 Lead 840 Mercury57 Molybdenum 7 Nickel 420 Selenium 100 Zinc 7,500 Upon classification of the facility by the Certification Commission, the Pernrittee shall employ a certified land application/residuals operator to be in responsible charge l RQ of the land application program: The operator must held a certificate ofthe type classification assigned to the land application program by the Certification,Co Fission, The lie ratittee must also employ a certified back-up operator f the appropriate type to comply with the r conditions of Title 1 A NCAC SA,.0202, Adequate procedures shall be prodded to prevent surface runoff from carrying any disposed or stored residuals into any surface waters,. I0Surface applied residuals will be plowed or disked within twenty-four f 41 hours after application on lands with no cover crop established. 11.. For areas that are prone to flooding or within the I -year flood elevation, residuals may be applied only during periods of dry weather. The residuals must be incorporated into the snail within twenty-four 2 hours after application. 12. Appropriate pria,te measures must be taken to control public access to the land application sites during active site use and for the 1 -month period following the last residual application event. Such controls may include the posting of signs indicating the activities being conducted at each site, 13. Adequate provisions shall be taken to prevent wind erosion and surface runoff r y surface waters, o ni conveying pollutants from the residuals application area ontodie adjacent property or into 14 Residuals shall not be applied in inclement weather or until 4 hours following a rainfall event of 1/2-inch or greater in 24 hours, Any emergency residuals disposal measures must first be approved by the Division of Water Quality. 15. Residuals shall not be applied to any land application site that is flooded, frozen or snow- covered, 16. Residuals shall not be applied at rates greater than agronomic rates, unless authorized by the Division. 17, Animals shall not be grazed on an application site for 30 days after residuals application. Application sites that are to be used for grazing shall have fencing that will be used to prevent access after each application. 18. Food crops, feed crops and fiber crops that do not come in contact with the residuals shall not be harvested for 30 days after residuals application. 4 PPPP- ppppp"- 19. 22. Turf shall not be harvested for 1 year after residuals application if the turf is to be, placed on land with a high potential for public exposure. Ill. M0NMMGAND ]RIPORTING RF,0VIREWN! 2. Proper records shall be. maintained by the Permittee tracking all application activities. These records shall include, but are not necessarily limited to the following information-. a. source of residua b. date of residual application c. location of residual application (site, field, or zone #) d , method of application e . weather conditions (sunny, cloudy, raining, etc.) L soil conditions g. type Of Crop Or crops to he grown on field h. volume of residuals applied in gallons/acre, dry tons/acre or kilograms/hectare i. annual and cumulative totals of dry ton: acre of residuals, annual and cumulative pounds/acre of each heavy metal (which shall include, but not be limited to arsenic, cadmium, copper, lead, mercury, molybdenum, nickel, selenium and zinc), annual pounds/acre of plant available nitrogen (PAN), and annual pounds/acre of phosphorus applied to each field. 3. Arepresentative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted On each site receiving residuals in the respective calendar year and the results maintained on file by the Peiirifttee for a minimum of five years. The Standard Soil Fertility Analysis shall include, but is not necessarily limited to, the following parameters: Acidity Manganese Potassium Calcium Percent flu is Matter Sodium Copper PH Zinc Magnesium Phosphorus Base Saturation (by calculation) Cation Exchange Capacity 5 e Standard Soil Fertility Analysis (see above) and an analysisfor the following pollutants shall be conducted Dance prior to pernut renewal can sails from each site which has received residuals during the permit cycle. Arsenic Mercury,Nickel Cadmium Molybdenum Selenium Lead . A residuals analysis will be conducted quarterly from the date of pe t issuance b the Pe nee rs d the results maintained can file by the Pe itt for a minimum of five years. 1f land application occurs at a frequency less than quarterly, a residuals analysis will be required for each instance of land application. The residuals analysis shall include but is not necessarily limited to the following parameters: Arsenic Calcium Cadmium Nitrate -Nitrite Nitr d Capper Magnesium l ad Total Solids Mercury p Molybdenum Phosphorus Nickel Plant Available Nitrogen (by calculation) Selenium Potassium Zinc Sodium Aluminum TKN A cania-lN itreri After the residuals have been monitored for two years at the above frequency, the Permittee may submit a request to the Division for a permit modification for the reduction of the frequency of monitoring for pollutant concentrations d for the pathogen density reqfre enc of but in no case shall the frequency of monitoring be less than once per year when residuals are applied to the land. . A'To icit Characteristics Leaching Procedure T P) analysis shall be conducted by the Pe `tree annually.'The TCLP analysis shall include the following parameters (please mote the regulatory level in in parentheses): Arsenic (n) Benzene (0.5) Carbon. tetrachloride (1. Chlorobe erne (100.0) Chromium (5.0) rn-Cresol (.) Cresol (200.0) 1, -Dichloroben ene (7.5) 1,1-Dichlor thylene ( ,7) ndrin (0.02) He .achloroben ene (0.1 ) lle achloroethane (.0) bind e (0.) Methoxychlor (10.0) Nitrobenzene (2.0) Pyridine (.) Silo�eToxaphene (0.5) 2,4,5-Trichlor phenol (400.0) ,4,5- TP ( ilvex) (1.0) Barium (100.0) Cadmium (1.0) Chlordane (.) Chlorofc (.) o-Cresol . p- resol -0) ,-1 (10.0) 1,- ichlor th e (te) ,4-Dinitrotoluene ( .1 ) Heptachlor (and its hydroxide) (0.008) He aclalc u- ,:-butadlene (U Lead (,) Mercury .. Methyl ethyl ketone (200.0) Pentachlorophenol (100.0) Selenium (1.0) Tetrachloroethylene (0.7) "richlor thyle e (0.5) , ,6-Trichlorophenol (2.0) Vinyl chloride (0.2) 11 After the residuals have been monitored for two years at the above frequency, the Permittee may request a permit modification for the reduction of the frequency of monitoring for pollutant concentrations and for the pathogen density requirements, but in no case, shall the frequency of monitoring be less than once per year when residuals are applied to the land. 7. Three copies of all required monitoring and reporting requirements as specified in conditions 1111, 1112, 1113, 1114,1115, and 1116 shall be submitted annually on or before March I of the following year to the following address: NC Division of Water Quality Water, Quality Section Facility Assessment Unit PO Box 29535 Raleigh, NC 27626-0535 Noncompliance Notification - The, Pe tree shall report by telephone to the Mooresville Regional Office, telephone number (704) 663-1699 [for the land application sites in Burke County, the Asheville Regional Office should be contacted at (704) 251-6208] as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: aAny occurrence *M the land application program Which results In the land application of significant amounts of wastes which ati 46normal in quantity or cbaracteristic b. Any failure, of the land application program resulting in a release of material to receiving waters. c . Any time that self -monitoring information indicates that the facility has gone out of compliance with the conditions and limitations of this pennit or the parameters on which the system was designed. d. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate residual treatment. c, Any spillage or discharge from a vehicle or piping system transporting residuals to the application site. Persons reporting such occurrences by telephone shall also file a written report in letter form within five(5) days following first knowledge of the occurrence. This report must C� outline the actions taken or proposed to be taken to ensure that the problem does not recur. 7 IV. (jRQUNj!3YATER RE-QUIREMEM low IM 1 01- 2. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. 3. No land application of waste activities shall be undertaken when the seasonal high water table is less than three feet below land surface. Vs TIONS 1 . The Permittee or his designee shall inspect the residuals storage, transport, and application facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Pentrittee. This log of inspections shall be maintained by the Perri -dace for a period of five years from the date of the inspection and shall be made available to the Division of Water Quality or other permitting authority, upon request. 2. Any duly authorized officer, employee, or representative of the Division of Water Quality may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the application site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the to and conditions of this permit; and may obtain samples of groundwater, surface water, or leachate. VI. -Q�ER�AL C�OND�ITIO�NS 1. This permit shall become voidable unless the land, application activities are carried out in accordance with the conditions of this permit, the supporting materials, and in the manner approved by this Division. 2. This pen -nit is effective only with respect to the nature and volume of wastes described in the application and other supporting data. 8 K . The following are approved sites for residuals application (see attached p s )« Appli tion Area s Site No. Owner/Lessee xeludin buffers Catawba County 02-1 :tuber Mauser 1. 2-02 Robert Mauser 10. 2- }3 Robert' Buser 60O 02-04 Robert Mauser 60.0 02-05 Robert Mauser 6 a 02-06 Robert Mauser 28.E 2. 7 Robert M user 12.0 02-08 Robert Mauser 35.0 02-09 Robert Mauser . 22.0 2-1 Robert Mauser 31.0 2-11 Robert: r user 22.11 22-1 &T Fanns 1 22-2 M&T F a3 22- 3 M&T Farms 45.0 22-04, MT Farms 23.E 22- 3 c M&T Farms 45.0 22-11 M&TF 3, 22-12 .T Farms 6. 22-13 M&T "Farms 22-14 M&T Farms 6.3 TOTAL IN COUNTY12r11 Lincoln Coumy 21- 1 J.S. Whitener 15.E 21- 2 J.S. Whitener 1 . 21- 3 J.S. Whitener 1 0 2 1 -04 J.S. Whitener 1 0,0 21-05 J,S. Whitener 29. 21-07 J.S. Whitener 6,0 2 - 1 Ruby Stegall/Hugh Waters 45.2 2 -i 2 James McGinnis/Hugh Waters 25.3 2 - 3 James McGinnis/Hugh Waters 29.3 2 -14 b James McGinnis/Hugh Waters 32. TOTAL ACRES IN COUNTY 227.9 Burke County 26- 1 Hazel Wood Estate/Horace Wood 32. 26_ 2 HazeI Wood Estate/Horace Wood 37.3 26- 3 Hazel Wood Estate/Horace Wood 39.5 26-04 Hazel Wood Estate/Horace Wood 30.7 26-05 Hazel Maud Estate/Horace Wood 26.1 TOTAL ACRES IN COUNTY 16. TOTAL AVAILABLE ABLE ACRES 905.7' Due to the &lose proximity of off�site resjdences� this land application site shall receive I residuals by subsurface ection only. A buffer oftwenty (20) f�et shall be maintained around the rock outcrop located on this site. Due to the close proximity of off -site residences, these sites all receive residuals by subsurface injection only. The water table shall be shown to be at least three (3) feet below the land surface prior to the application of any residuals on these sites. 5. Failure to abide by the conditions and limitations contained in this permit may subjJect the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6(a) to 143-215.6(c). 6. The annual adinimstering and compliance fee, must be paid by the Peittee within thirty Z: (30) days after being billed by the Division. Failure to pay the fee accordingly -may cause the Division to irritiate action to revoke tins permit as specified by 15 NCAC 2H .0205 (c)(4). 7. The issuance of this permit does not preclude the Pe"treefrom complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have, jurisdiction, Z� 8. The Permittee, at least six (6) months prior to the expiration of this 'permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the pennit for such period of time and under such conditions and limitations as it may deem appropriate. 9. This permit may be modified, or revoked and reissued to incorporate any conditions, limitations andmonitoring requirements the Division of Water Quality deems necessary in order to adequately protect the environment and public health. 10-0 This permit shall become voidable unless the agreements between the Permittee and the landowners/lessees are, in, fall force and effect. The land owner agreements are considered expired concurrent with the expiration date of the permit and must , be renewed at the sa -me time the permit is renewed, Permit issued this the third day of September, 1997 NORTH CAR 'PHNA ENTVIRO.NWNTAL MANAGEMENT COMMISSION -��ZA. Preston H;war 1, Jr., P.E,, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0001669 10 City of Hickory Post Office Box 398 Hickory, NC 28883-38 i Phone: (828)323-7427 �fn:1i r, u� Ts Fax: (83)33-403 email: kgr r@ci.hickory nc,us Public Utilities RECEIVED February 5,`2001 FEB 19 2001 t � NC DEPT. OF ENVIRONMENT� AND TURAL RESOURCESr;riam'i; OFFICE , A " , Mr. Brian L. Wrenn, Environmental Specialist III, 3 , DFl7 ater Cuality Section Non -Discharge Compliance Unit 1617 flail Service Centex Raleigh, NC 27699-1 1 SUBJECT: Annual Monitoring Reporting Requirements; Treatment & Land Application ofResiduals; Permit #`G Q0001u6 ; Hickory,City-A Sludge Dear Mr. re The City of"Hickory currently owns and operates two wastewater treatment facilities. The Northeast WWT , NPDES" Permit Ndti2i7401, located at 310 Cloninger Mill Road, NE, Hickory, NC 28601 is a six (d) M U activated sludge facility discharging to the Catawba River; The 'Henry Fork TF, NPDES Permit #NCO040797, located at 4014 River Road, Hickory, NC 28602 is a nine () MGD activated sludge, nutrient removal facility discharging to the South Henry Fork River, currently not operating as a nutrient removal facility. We possess Land Application Permit # a' OOO1 69 strictly for the required backup method of f ice -solids disposal in case of an emergency at o Regional Compost Facility, Permit #WQ0004563. The Regional Compost ost Facility was fully operational in calendar year 2000;;therefore, we slid not land apply hio-solids from either wastewater treatment facility. In calendar year 2000, residual bio-solids generated from both facilities were transported via city owned and operated tamer trucks to the Regional Compost Facility, (Permit #WQ0004 Ci3) located at 3200 — 28a' avenue, 8F, Newton, NC 28658. The Regional Compost Facility is currently contract operated by US Filter, Inc., who is simultaneously preparing the annual report for calendar year 2000 detailing all bio-solids processed for beneficial use. I certify under penalty of law that this document and all attachments were prepared under my direction and supervision. Based upon my inquiry of qualified personnel who manage the previously mentioned facilities and who assisted in gathering the available information, the information is to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for false certification including the possibility of fine and imprisonment. Sincerely; Kevin B. Meer, FI I Public Services Manager Attachment c: Wayne Carroll, U8 Filter James Kirby, Senior Utility Plant Supervisor FACILITY,USFILTER OPERATING SERVICES REGIONAL COMPOST HICKORY- HENRYFORK 2000 rr► -i •, � i * s ar � REGIONALUSFILTER OPERATING SERVICES COMPOST FACILITY, HICKORY HICKORY- T GIMRAL 'FACILITY ual Report Submitted w February 5, 1 Pe tire. NC 000-401 EPA I.D. Code Alternate Permit t NO - done Biosolids Facility Indicator ( / ) Facility ortheaat lan Authority e Region Use for ali. Hydrologic Unit Latitude 3 a 7'-13" Longitude "field Office Plant t Tie Grade l fi ate Sludge Facility Physical Address Street 310 Sloninger Mill Road NE City/State Hickory CountyCatawba Zip Code 28601 Phone 33�54t Facility ailing Address Street 310 Cloninger Mill load NE City/State Hickory Countyatawba Zip Code _28601 Operator -in -charge Keith e. Title O.R.C. Phone 3 3-75 Pax 304-0204 License No. Certification Grade IV Responsible official Kevin, -Greer 323-7427 PO Box 398 Hickory, NC 28603 Title Public e ices �aaer Contact Person dames M. fir 'title it E-mail Phone d 3 3-75 Fax Permit Issued Permit Expires 9/18/00 Currently c�laera 1u�z e raft Permit mat Inspection fat Inf. Flow ( ) 3.6 319 Inf. TSS 3 t g/L 1nf POD Active Status? aj r7 bcr' W ) Pretreatment? (YIN) Indian ands" (M) N Class 1 W ) Report Required? red? WN) Facility send biosolicts out of state? '/ BIOSOLIDS TREATMENT PROVIDED (No. of Units or 999 as default) THICKENING: INC 1. Gravity 15. Vacuum Filter _ 16. Pressure Filter 3. Centrifuge 17. Beal. Filter 4. 18. Drying Bed 1. Drying Lagoon . Heat Drying 1. CentrifugeSTABILIZATION: 22. 5. Aerobic Digs" 5 aerobic Dig. 7-. Neat Treat. 5. wet Oxidation 9. Chemical (Lime) Stab. OTHER- 10CComposting33. Wastewater Lagoon 11, icscli Lagoons Mixing n icse.c3 1. 25. Oxidation Ditch 26. incineration 2'7. ' 9e.tge 9 CONDITIONING: 13. Chemical ° cal Coed 14. GENERAL FACILITY INFORMATION Pe t No. EPA I.D. Code Alternate Permit No' None Biosolids Facility Indicator ( ) Facility Hen Fork Plat Authority Name Region Use for alia Hydrologic Unit Latitude. ' ,2rr Longitude + Fled e Plant ` e Lade Ill ivat d Sludge Facility Physical Address Street 44 River Road City/State Hicko County ataba Zip Code 28602 Phone 2"a Facility Mailing dress Street 4014 Rigor Road City/State Hi ko CountyCatawba Zip Code 22 Phone 2 241 perat r-in-char Hubert Shaver Title J 'Phone Fax 2 296-1740 License No. 23724 Certification Grade Responsible officialKevin Greer 2 22422 PO Box 398 Hickory.2 8,603 Title Fub i 1. a a er Contact Person James . KirbX Title ti tia Flat tzn 1 br Phone E-mail .. - 2� 24i FaxPermit 2414 Issued P Ft Fpirea aat Inspection at /070 Currently opera Tn. ait Pe i ActiveStatus? 'I} `or :Tor? �` Pxettea nt `I Indian Lands? (Y/ Class 1(YIN) port Required? (YIN) Facility send biosolids out of state? Y/N M BIOSOLIDS TREATMMIT PROVIDED (No. of Units or 999 as default) I TCH ATi 1. Gravity 15. Vacuum Filter 16. Pressure Fitt �. .. Centrifuge 17. Belt Filter 4. 1. Drying Bed 19. Drying Lagoon .- Head, Drying 1. Centrifuge STABILIZATION: a 5. aerobic Dig. — . Anaerobic Dig. . Meat Treat. . fat Oxidation 9. Chemical 1,aa to OTHER-. 1® Composting Wastewater Lagoon 11 Biosolids Lagoons 24. Mixing of Biosolids 12. . Oxidation Ditch m In is ration . Septage 28. CONDITIONING: 1, chemical Cond. 1,, +h"YE';'&' WOtPOMjeGWmTONft1& Y Public utilities December 29, 1,999 Pott Hicko i W Fax - IT NIKAV `� ja Mr.. Kevin Barnett�� C Dept. of F ly Water Quality Section Non -Discharge Compliance Unit 1617 Mail Service Center Raleigh, NC 27699-1617 SUBJECT: City of Hickory, NC Annual Monitoring d Reporting Requirements For Treatment and Land Application of Sludge Residuals is (Permit # Dear Mr. Barnett - The City ofHickory has two active wastewater treatment plants. They are the Northeast WWTP (Permit #NCO020 l) located at 3 10 Clonin er Mill Road, NE, Hickory, NC 28601 and they Henry .Fork WWTP, (Permit lif t located at 4014 Diver Road, Hickory, NC 28602. They are both located in Catawba County. We have a land Application Permit (W fltltl l for the required backup method of sludge disposal in case of an emergency at the Regional Compost Facility. We did not land apply sledge from either wastewater treatment plants during the calendar year of 1999. The residual sludge generated from both plants has been transported by city owned and city operated tanker trucks to the Regional Compost Facility, (Permit # Q00045 i located at 3200 — 0'r avenue, SE, Newton, NC ; 8. The Regional Compost Facility is being operated by professional Services Group/'US filter, Incorporated, They are required to submit air annual report for preparingsewage sludge for beneficial use. l certify under penalty of law that this document and all attachments were prepared under my direction and supervision, Based upon nay inquiry of the qualified personnel who manage e the previously mentioned facilities and who assisted in gathering the available information, the information is to the best of my knowledge and belief, true, accurate and completes I am aware that these are significant penalties for false certification including the possibility of fine and imprisonment. PPPUndersi'gned Date Signed James Kirby Utilities Plant Supervisor p: 'Gene Haynes, public Services Manager Gene Haynes, Publi.c Seuv e Manager Permittee Name and Title (type or print) Signature of Preparer Date (if different from Pe ttee Note: Preparer is defined in 40 CFR fart .t)(r 1 / 04 / 000 a ature of ttee - ate Signature of Land Applier Date of different from Permittee and Pr p rer) City of Hickory PPPF,Al Post Office Box 398 Hickory, NC 28603-0398 Phone: (828)323-7540 Fax: (828)323-7403 WhefplaulheLva Public Utilities December 29, 1999 Mr. liector Danois Clean Water Act Enforcement branch titer Programs US EPA Region 4 61 Forsyth Street, SW Atlanta, Georgia 30303-3104 SUBJECT. Annual Sludge Report/City of Hickory's Henry Fork WWTP Pennit' #NCO040797 Dear Mr. Danois: The City of Hickory has two active wastewater treatment plants. They are the Northeast WWTP, (Pern,in. #NCO02040 1) located at 3 10 Cloninger Mill Road, NE, Hickory, NC 28601 and the He Fork WWTP, (Permit #NCO 040797) located at 4014 River Road, Hickory, NC 28602. They are both located in Catawba County. We have a Land Application Permit (tfWQ0001669) for the required backup method of sludge disposal in case of air emergency at the Regional Compost Facility. We did not land apply sludge from either wastewater treatment plants during the calendar year of 1999, 'The residual sludge generated from both plants has been transported by city owned and city operated tanker trucks to the Regional Compost Facility, (Permit #WQ0004563) located at 3200 — 20 'h Avenue, SE, Newton, NC 28658. The Regional Compost Facility is being operated by Professional Services Group/US Filter, Incorporated. They are required to submit an annual report for preparing sewage sludge for beneficial use. I certify under penalty of law that this document and all attachments were prepared under my direction and supervision, Based upon, my inquiry of the qualified personnel who manage the previously mentioned facilities and>>who assisted in gathering the available information, the information is to the best of my knowledge and belief, true, accurate and complete, I any aware that there are significant penalties for false certification including the possibility of fine and imprisonment, !FU7ndersignedDate Signed James Kirby Utilities Plant Supervisor Gene; ayes, Public Services Manager GENERAL FACILITY INFORMATION Annual Report Submitted Jan, 4, 2000 Permit No. N-C 0 7 - EPA I.D. Code Alternate Permit Nam None — Biosolids Facility Indicator (S/O/B) Facility Authority Name Region Use for Analysi; Hydrologic Unit 35 40'-29" A 8 77 W Latitude Longitude 1 7 Field office Plant Type Qrade IV Activated Sludge Facility Physical Address Street 4014 River Road City/State 1dicl zry. NC County Catawba Zip Code 28602 Phone Facility Mailing Address Street 4014 River Road City/State Hickory County Catawba Zip Code 28602 Phone (828) 294-0861 Operator -in -charge Robert P) Shaver Title 0. R. C. Phone Fax (828) 296-1740 License No. 23724 Certification Grade 1v Responsible Official- li.ne 1.3.1n (828 323-7427 PO Box 398 Hickol'', NC 28603 Title Public Services Map2&er Contact Person James M. Kir Title Utilities Plant S92SIrvisor E-mail Phone 1828L224=28(a1,_ Fax Permit Issued June 26, 1995 Permit ExpiresJul 31.,200Qast Inspection pat Nov 1.8 1999 Inf. Flow (MGD) 2.3 173 mg/L in TSS 277 mg/L Inf. BOD A,ctive Status? (A/1) A maJor/ miNor? WN) Pretreatment? (YIN) Indian Lands? (YIN) N Class 1? (Y/N) Report Required? (Y/N) Facility send bicsolids out of state? (YIN N CONTRACT APPLIER(S)/HAULER(S) l & Dame Timmie L. W2 er 0Ii h2I 7 L 1 Street 1 HeatherbroTrail City/state VLe, NC zip 28168 County Catawba Contact Hobert Shaver Phone cent of Lase. ajorit /Occasional)Majorityj ' +-Ti a1 .. Nam Street City/State county zip Contact Ph Phone Amount of Use: 7 ajori.ty/Ccc s—io-aa . Name Street City/state County Zip Contact Phone Amount of Use® (Majority/Occasional) 4. Name Street city/state County Zip, Contact Phone x ount of Use: (Majority/Occasional) S. Name Street City/State County zip Contact Phone' Amount of Use: (Majority/Occasional) >. Name street City/,Mate zip County Contact Phone Amount of Use: (Majority/Occasional) 7 Nam Street City/state i County Contact Phone Amount of Use: (Majority/Occasional) SIOSOLIDS TREATbMNT PROVIDED (No. of Units default) THICKENING: SAT R N; 1. Gravity 15. Vacuum Filter 2. DAF 16. Pressure Filter 5 Centrifuge 17. Belt Filter a 18. Drying Be 19. Drying Lagoon 20. Heat Drying 21. Centrifuge STABILIZATION: 22. 5. Aerobic Dig. 6. Anaerobic Dig, 7. Head:Treat. S R het oxidation 9. Chemical cal ( Lime) Stab . OTHER: 10. composting X 22. Wastewater Lagoon 11. Biosolids Lagoons � 24. Mixing of Biosolids 12 25. Oxidation Ditch 26. incineration, 25. 12 Chemical Cond. 14. FPF A, RubficUtilities December 29, 1999 Mr. Hector Danois Clean Water Act Enforcement Branch/Water Programs US EPA Region 4 61 Forsyth Street, SW Atlanta, Georgia 30303-3104 SUBJECT: Annual Sludge Report/City of Hickory's Northeast WWTP Pemiit #NC,0020401 Dear Mr. Danols: Post Hickory, N pliom FO)c 3 PPPTTndrsi Date Signed JamesKirby Utilities Plant Supervisor e: Gene Haynes, Public Services Manager GENERAL FACILITY INFORMhTION Annual Report Submitted January 4, 2000 Permit No. ,NC,0010-401 EPA I.D. Code Alternate Permit No. None Biosolids Facility Indicator (S/o/B) Facility Northeast Plant Authority Name Region Use for Analysi., Hydrologic Unit Latitude 35 0-47'-18" Longitude 81 -18 -28 Field Office Plant Type Grade IV Activated Sludge - Facility Physical Address Street Cloni---- (ill oad NE City/State Hickory County Catawba Zip code 28601 Phone — Facility Mailing Address Street 310 Cloninger Mill Road NE City/State H c or - County Catawba Zip code _28 60 �l Phone p :rator-in-charg Keith D. Rhyne Title T.R.C. Phone 132§1_.2Q=Z2A_0 Fax T i - Certification Grade IV Responsible Official- Gene Haynes (828) 323-7427 PO Box 398 Title Public Services Man1ger Contact Person James M. Kirbv Title Utilities Plant SUErvisor E-mail Phone (828) 323-7540 Fax (828) 304-0204 1995 Permit Issued June 26 Perrait ExpiresJune 30,20QQist Inspection DatSezL�,Iqqq Inf. Flow (MGD) 3.47 278 ing/L Inf. IRS 249 mg/L Inf. ROD Active Status? (A/I( A maJor/miNor? JIN) Pretreatment? (Y/N) Indian Lands? (YIN) N Class I? (Y/N) Report Required? (YIN) Facility send biosolids out of state? (Y/N N CONTRACT APPLIER(S)/HAULER(S) 1. Name parr hamber H c o City Employee) Street PO Box 786 City/State onover, Zip 28613 County Catawba Contact Leith R ne Phone ( 32.3-7 40 Amount of Use: (Majority/Occasional) Majox�t 2.. Nam Street City/State Counter Zip Contact - Phone Amount of Use: CMajority/Otccasa,onal) 3. Nam Street City/State County Zip Contact Phone Amount of Use: (Majority/occasional) 4. Name Street City/State County" Zip Contact Phone Amount of use: (Majo ity/r c asional S-m Names Street City/State County zip Contact Phone Amount of Use: (Ma.ja ity/ ccasio al) .. Name Street City/state zip County Contact Phone Amount of Use: (Majority/Occasional) 7. Nam Street City,/State i. County Contact Phone Amount of Use: (Majority/Occasional) BIOSOLIDS TREATMENT PROVIDED of Units or gg as default) THICKENING: DEWATERING: is Gravity 15. Vacuum Filter 2. DAF 16. Pressure Filter a Centrifuge 17. Belt Filter 4 18 Drying Bed; 19. Drying Lagoon 0._ Meat Drying 21. centrifuge STABILIZATION: 22. 5. Aerobic Dig, . Anaerobic Fig, 7. Heat 'great, 8. Wet Oxidation 9 Chemical (Lime) Stara. OTHER: 10. composting X 23, Wastewater Lagoon 11. Biosolids Lagoons 24. Mixing of Biosolids 12. 25. Oxidation Ditch 26. Incineration 27. Septage 28. 15. Chemical Cond. 14. NON -DISCHARGE REGIONAL WATER QUALITY STAFF REPORT AND RECOMMENDATIONS Date: 01 -05-03 count-yr: Catawba To: Non-Diatharoye Permittin Permitee: Citv of flickon, t NDPU Reviewer: Shannon Thorrib Application No.: MLQ22!L4563 Regional Login No: 02-37 �ENERAL INFORMA TION 1, This application is (ebeck, aij thia aprly): 0 New Z Renewal Minor Modification Z Major Modification c lm.� Re e R�,ycle HigliRateln 1ra,1,',on0Ev;pora onlln ra�onLa 'n 'i ft 6 n e us ual� �Mc m nt J� clud f rupr te 50 re Ja 5 -0 S ae on sid in ed as a ia 3 L:dAppli o fR ted exe'mVt Z Distribution of Residuals [I Surface Disposal 2. Was a site visit conducted in order to prepare this report? Yes or E No, a. Date of site visit.- N/A b. Person contacted and contact informanow , Ke,,rin P, Greer. (8284323-74.17. PE. Pub, Servs, Mer, c. Site sit conducted by N/A d. Inspection Report,Attached.- [] Yes or Z No. 3 Is the following information entered into the BIMS record for this application correct? El Yes r El, No, If no, please complete the following or indicate, that it is correct, or, the current application, For Treatment Facilities. a, Locatiow b, Driving Directions: c. USG S Quadrangle Map name and number: d. Latitude: 81'-If-34" Longitude: 35'-4l'-01" e, Regulated Activities / Type of Wastes (e.g., subdivision, food processing, municipal wastewater),. g9mp—ostina/municipal wastewater sludge For Disoosal Sites. NIA a. Location(s): b Drivina Directions-, cUSG S Quadrangle Map namc. and number: d. Latitude: — Longitude: FTI I DESCRIPTION'OF WASTELS1 AND E4CILITIES L Axe there appropriately certified ORCs for the facilities? El Yes or [I No. N/A Operator in Charge- Certificate Back- Operator in Charge. - Certificate 2, Is the design, maintenance and operation (e.g, adequate aeration, sludge wasting, sludge storage, effluent storage, etc) of the treatment facilities adequatefor the type of waste and disposal systern? E Yes or [I No. If no, please, explain: This fdenili it es to The receiving Drum is an unden stor gre tank . This tank will bold about two days, of ay��e @g ewater source has adecuate storap-e at the waste generation site. 3 Are the site conditions (soils, topography, etc) maintained appropriately and adequately assit imating the waste.? F_7 Yes or 0 No, If no, please explain: _ _N/A 4 is the residuals mankeement plan for the facility adequate and/or acceptable to the Division? E> Yes or [I No. If no, please explain: 5 Are, the existing application rates (hydraulic or trunient') still acceptable? D- Yes or 0 No� If no, please explain-, N/A 6. Are there any, buffer conflicts (treatment facilities or disposal sites)? El Yes or EIINV If yes', please attach a map showing coifflict areas or attach any new maps you have received from the applicant to be incorporated into the permit: N/A 7, Is the type and/or volume of waste(s) as written in the existing permit correct? Z Yes orE] No. If no, please explain . 8. Is the description of the facilities as written in the exis;ting permit correct? [D Yes or Z No, If no, please explain: A new dewapering centrifuge has been added and UDgrades, to the end product curing 9, Has a review of all self monitoring data been conducted? ZJ Yes or [] No, Please summarize any findings resulting from this review: . M Check all that apply E No compliance issues, E, Notice(s) of violation within the last permit cNlcl-.,- IED Current enforcement action(s) El, Currently under SOC; D Currently under JOC; [] Currentb,, under moratorium. If any items checked_ please explain and attach any documents that may, help ctrIfsw-nconn-nt s (such as NIOV, NOD etc): Pn P. m mr) cR R n,, in,r 11, Have all compliance, datesiconditions in the existing permit, SOC, JOC, etc. been complied with? El Yes or 0 No, If no. please explain: NIA 12. Are. there any issues related to compliance/enforcement that should be resoived before issuing this permit? E Yes or Z No. If yes., please explain: E UA L UA TION A ND RECOM _MENDA TIOIV,V 1, Provide any additional narrative regarding your reNiew of the application,, his t renewal/maior modification is gle quest to �udd a _new sled source own of Catawha and delete the a source. Thi.12=rmkit Mnge�ds�arjfication on end Ju., sam lin . Cj!y of Newton as nrodu.-t�� 2. List any items that you would like NDPU to obtain through an additional information request. Make sure that you provide a reason for each item: - nd to be removed from th. e t mol ten issued, i List specific, Pmme it conditions that you reco Make sure that you provide a reason for each condition: 4. List specific special conditions or -compliance schedules that you recomm, end to be included in the permit when issued. Make sure that you provide a reason for each special condition-. 5, Recommendation : [] Hold, pending receipt and review of additional information by regional office-, Hold, pending review of;draft permit by regional office-, D Issue.- El Deny. Tf deny, please state reasons. 6. Signature of report preparer: Signature of WQ)S reg ional si Dam TZnRM-X7)qRR1 M,10` 11 NON -DISCHARGE CAR A Date: Noyern -r 200 lo: El Forrest Westall, ARO-WQS Paul Rawls, FRO-WQS Mulligan, WaRO-WQS r w V 2 7 2002 Debra Watts, CO -CT' S Copies Sent to CCU-G S: u Steve Maune+ , "S CI-°i Fristribute 0 Copies to RO-GWS From: Shannon Mohr Thornb tr ,Nan-1 Non -Discharge Permitting Unit Telephone: t' 1 9 -St.D eat Fax: )`mil -Ca E-i iati shannon,thcalMI)tt C n m it net; A. Permit Number: WQLX } B. Owner;: C it of icl�rar C. Faciiit / er tion: i ional C trrarCt st a ilit arrad i istritvtrt ot7 f'ra ra a Proposed Fq Existing E Facility El Operation D. Aka Lieatitm . Perinit Type: CS (O&M) El Surface irrigation Reuse El Id-R Infiltration Recycle El Lap( ara [] GW l ernediation (ND) For 'esid olv� Land App. E 1 Surface Disposal 503 F1 505 Exempt El Aninral . Project "sae: New E l a oi- Mod. El Mino lv od, [I Renewal Renevvaal w/ Modn E. Cranv eats/Olthcr Information: NUrciuld like to acconvany you on a site visit. Attached, you will find all information submitted in support of the above -referenced application for your review, co nt ent, and/or action, Within 30 calendar days, please take the following actions: For Qt- * ..,« Aptortia,COotplated Ft rt t NDSRR. El Attach Attachment B for Certification by the NDPLJ, Issue an Attachment B Certification front the RO , fterraenl4er that you will be responsible for coordinating site visits, reviews, as well as additional' information requests with other RO-WQ a and RO-GWS representatives in order to prepare as complete Attachment B for certification, Refer to the RPP SOP'ti.rr additional detail, For CO -CAWS: El Return a a lemoranduna vv ith Permit Condition Recttmmendaations. When you receive this request form. please write your name and dates its the spaces below, shake a copy of this sheet, and return it to the appropriate Non -Discharge Permitting Unit contact person listed above. C - Reviewer: Date: CCU -CAWS Rev=iewer ` p'ORlv^t: N yA 10910 Date: Page I of 11/25/02 Permit Cumber WQ0004563 Permit Tracking ii Program Category Status Project Type Non -discharge In review Major modification Permit Type Version Permit Classification Distribution of Residual Solids i 03j Individual Primary Reviewer Permit Contact Affiliation shannon.thomburg R McGee Permitted Flamm PO Box3 98 Hickory SIC 28603 Facility Facility Marne Major/Minor Region Regional Compost Facility and Distribution Major Mooresville Program Location Address County PO Box 33 Catawba Hickory NC 28603 Facility Contact Affiliation Owner Owner Name Owner Type Gila of Hickory Government - Municipal Owner Affiliation B. McGee Post Off ice Rear 398 Hickory NC 28603 Dates/Events Scheduled Orig issue App Received Draft initiated issuance Public Notice Issue Effective Expiroliat 061 1l 1 11107/0 Regulated Activities Requested/Received Events Wastewater treatment and disposal RO start report received ICJ staff report requested 0, Additional information tion requested Additional information received) Groundwater comments requested Graundwritpr rrmrnRntq rAnnivowl raitll HJuL ,+ t Waterbody ttiart `.. TOWN Orr CATAWBA 6563 Mc �n ., N WA GY„VIVA D G #'fiACA s� NTyreraw M M V TAIS A 4 kWS NOW O PIVENWIV Ai.4gE UAR �%MkTPr &hUi,Y i i57 R Au 2CG A5 N£�N3iR€YE B§ THE "LZE GAS (dk cm,f4pt PAY 'TO 7HE DERt4f DER-014(i-water Quality section Non-8lfsschar e Compliance Unit � Three hundred twenty five dollars and no/100----- - --- , --__- Memo ppppr, Michael F. Easley, Governor p William G. Ross Jr., Secretary ppppp- North Carofina Department of Environment and Natural Resources 5; Alan W, Klimek, P.E,, Director Division of Water Quality November 25, 2002 Mr. B, Gary McGee City Manager PO Box 398 Hickory, NC 28603 Subject: Acknowledgement of Application No. WQ0004563 Regional Compost Facility & Dist, Prog, Distribution of Residual Solids System Catawba County Dear Mr. McGee: The Non -Discharge Permitting Unit of the Division of Water Quality (Division) acknowledges receipt of your permit application and supporting materials on November 7, 2002. This application package has been assigned the number listed above and will be reviewed by Shannon Thornburg. The reviewer will perform a detailed review and contact you with a request for additional information if necessary. To ensure the maximum efficiency in processing permit applications, the Division requests your assistance in providing a timely and complete response to any additional information requests, Please be aware that the Division's Regional Office, copied below, must provide recommendations prior to final action by the Division. Please also note at this time, processing permit applications can take as long as 60 - 90 days after receipt of a complete application. If you have any questions, please contact Shannon Thornburg at 919-733-5083, extension 353, or via e- mail at shannon thornburg@ncmail, net. If the reviewer is unavailable, you may leave a message, and they will respond promptly. PLEASE REFER TO THE ABOVE APPLICATION NUMBER WHEN MAKING INQUIRIES ON THIS PROJECT. Sincerely, Kim H. Colson, P.E. Supervisor cc: Mooresville Regional Office, Water Quality Section Kevin B. Greer/City of Hickory Permit Application File WQ0004S63 117, .,X A Non -Discharge Permitting Unit Internet hftp://h2o.enr.state.nc,us/ndpu A ENR 1617 MaR Service Center, Raieigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048 DENS Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 600,,. recycled/109% post -consumer paper Michael F Easley, Governor William G. Ross Jr,, Secretary North Carolina Depariment of Environment ans Natural Resources Alan W. Klimek, P.E., Director Division of Water Ouality September 17, 2002 R. CHUCK HANSEN, P.E., DIRFCTOR OF PUBLIC SERVICES CITY OF HICKORY POST OFFICE Box 398 HiCKORY, NORTH CAROLINA 28603-0398 Subject: Permit No, WQ0004563 Return of Pe it Application Package City of Hickory Regional Compost Facility and Residuals Distribution Program Distribution of Residual Solids (503) Catawba County Dear Mr. Hansen This letter is in reference to the permit application package received on September 13, 2002 for the modification of the above -referenced residuals composting facility and distribution program. The Division of Water Quality's (Division) Non -Discharge Permitting Unit has completed an adnimistratine review of the package and is returning the enclosed permit application package due to the following reasons: L hein 1. 1. on Page I of 8 of the submitted application form states that, the applicant's name is the "Regional Compost Facility." Note that the applicant should be the person who or the entity that owns the facility and will be responsible for ensuring compliance with the issued permit and all rules and regulations. In this case, it appears as if the City of Ifickory should be listed in Item 1. L as the applicant's name. Please amend the application form accordingly. 2. Note that Regulation 15A NCAC 2H .0-106 (b) (4) requires that applications and other supporting documentation, if the applicant is a municipality, must be signed by a principal executive officer or ranking elected official (e.g., mayor, city manager, etc.). As Director of Public Senices, Mr. Chuck Hansen does not meet this criterion. Therefore, subrrut an amended Page I of 8 and Page 9 of 8 that has been signed by a person who meets this criterion. Note that the Division will accept a letter from a person who meets this criterion that specifically delegates Mr. Hansen as the signing official for the purposes of this application and its resultant permit. 1 4Please answer the following questions related to the handling of the residuals gerIeTated by the Town of Catawba Wastewater Treatment Plant: a. Are the residuals going to be transported as a liquid from the Regional Compost Facility or is there going to be additional treatment (i.e., dewatering) at the Town of Catawba Wastewater Treatment Plant? b. How will the residuals be transported from the Town of Catawba Wastewater Treatment Plant to the Regional Compost Facility? c. Who will be responsible for the transportation of the residuals, generated from the Town of Catawba Wastewater Treatment Plant to the Regional Compost Facility? Does that individual/entity have an emergency spill plan in place currently? d, Provide a vicinity map that shows the location of the Town of Catawba Wastewater Treatment Facility. 5. Please answer the following questions related to the design of the Regional Compost Facility and the operation of the residuals distribution program. a. What is the maximum design capacity of the Regional Compost Facility? Specifically, the Division is interested in how many dry tons of residuals per day and/or per year the Regional Compost, Facility may accept and still be able to meet the stipulated Pathogen and vector attraction reduction requirements. Provide an evaluation or calculations that have been signed, scaled, and dated by a North Carolina -licensed professional engineer that substantiates the maximum processing throughput. b. The existing permit for this facility states that Regional Compost Facility is approved to accept a nraximurn of 7,300.00 dry tons per year of residuals from several different residuals source -generating facilities. Will the 8.00 dry tons per year of residuals proposed for acceptance from the Town of Catawba come out of this total allocation or is it proposed that the maximum acceptance/processing volume for the Regional Compost Facility be increased to 7,308-00 dry tons per year`s f c. The existing permit for this facility states that Regional Compost Facility is approved to distribute a maximum of 3,300.00 dry tons per year of finished residuals product. Will the 8.00 dry tons per year of residuals proposed for acceptance from the Town of Catawba, come out of this total allocation or is it proposed that the maximum acceptance/processing volume for the Regional Co trip * ost Facility be increased to 3,308-00 dry tons per year? d. Is the 3,300.00-dry ton per year quantity equivalent to the maximum finished vole me of mished residuals product permitted for distribution (i.e., mixture of composted residuals and ally amendments) or of the residuals alone? If the quantity represents the latter figure, please provide the maximum volume of finished residuals product that is proposed for distribution. 6. The applicant's certification, as required on Page 8 of 8 of the submitted application form was not provided, Please ensure that an appropriately -signed certification page (i.e., see Item 2. above) is included with your resubmitted package- 2 For the above -listed reasons, the Division must return your permit application package as incomplete in accordanc�,- with North Carolina General Statute 143-213.1; please be advised that operation, alteration, expand, and/or change of any residuals; management program without a valid permit is a violation of North Carolina General Statute. 143-21 .1 any may subject the owner/operator of, the program to enforcement action in accordance with North Carolina General Statute 143-21 . . Civil penalties of up to $25,000 per day per violation may be assessed for failure to secure a permit required by North Carolina. General Statute § 143-21 .1 When you have obtained the inf6rination that is needed to make your permit application package complete, you may resubmit the package for review and approval. "Note that the. Division has returned the attire permit application pack -age to you; therefore, the returned package along with the above - listed ornitted items must he resubmitted to the mailing address listed on the first page of this correspondence if you choose to continue pursuing a modified permit for this residuals management program. If you have any questions an/or comments regarding this matter, please do not hesitate to contact me at any time at (qlq) 733-5083, extension 353, or at shannon-thombur @ncrnail et, and 1 will be happy to provide additional explanation as required. Thank you in advance for your cooperation and assistance; X ly, ts /Mohr Thornburg Environmental Engineer Enclosure cc (w/o enclose Mr. Kevin B . Greer, P.E., City of hickory Ms. Ellen Huffman, , Mooresville regional Officer Water Quality Section Permit Sale WQ0004563 PU Files - Returned Projects 2002 (Pre -Review November 4, 2002 Ms, Shannon Mohr Tho burg, Environmental Engineer NC Dept. of EHNR Non -Discharge Permitting Unit 1617 Mail Sera°ice Center l aleigh NC 27-1617 d `p r .. 4 NOV 7 a t PER�VtTTHNIG p SUBJECT: Permit #WQ0004563/Permit Modification RegionalCompost Facility, City of Hickory, Catawba County Dear Ms. Thornburg; The intent of this correspondence is to address the items requiring modification or additional documentation as noted in your letter dated September 17, 2002. This response will, for sake of clarity, progress point by point through the issues as stated in your letter. 1. The application has been corrected as noted with the City of Hickory as applicant and the "Regional Compost Facility" as specific facility requesting. I The application has been corrected as noted with Mr. B. Gary McGee, City Manager as the sigliling official. 3. As requested by your letter, pages 3 of g through 5 of 8 have been completed and incorporated in this response. All pertinent laboratory analysis has been included as Attachment A 4, a. Residuals from the Town of Catawba Waste treatment Facility will be transported in liquid form at approximately 2.5% solids. The Town of Catawba does not have a means of dewatering before transport. b.. The residuals will be transported via 6,500 gallon tanker truck to the regional Compost Facility through a contract with the City of Hickory. The proposed contract: for this service is included as Attachment B. c. As stated in 4b, above, the City of Hickory will transport residuals from the Town of Catawba to the regional Compost Facility under contract. The City of Hickory does have an Emergency Spill response Plan in place. d.. please see Attachment C for the requested vicinity map; Ms. Shannon Mohr Thornburg November 4, 2002 Page Two During spring and summer of 2002 we implemented Alterative #1 and purchased and installed a new generation high solids centrifuge which increased current capacity to 24,79 dry tons per day due to improved dewatering, eliminating recycle and minimizing aniendment addition. The belt press system has been maintained as a backup method for dewatering. The facility has observed approximately one-third increase in reactor detention time since starting up the centrifuge. Previously, we had increased the curing pad size and odor control methods accounting us an additional 30-60 days aging time, All pertinent calculations and engineering judgments are included as Attachment D with an engineer's signature and seal, b, The 8.00 dry ton per year will come out of the capacity, which was previously allocated for the City of Newton. They no longer participate as stakeholders and strictly deliver under emergency, as capacity is available. Therefore, the 7,300 dry tons per year will hold true with 8 dry tons being allocated for the Town of Catawba. C. The 8.00 dry tons per year should be added to the existing 3,300 dry tons per year of finished residuals product. We are requesting the volume of acceptance processing be increased to 3,308 dry tons per year. As we understand, the 3,300 is directly related to required sampling practices and could be increased so long as sampling practices are sufficient. d. The 3,300 dry ton amount is the quantity of residuals alone. The 3,300 dry tons is used For sampling frequency per 503 requirements and State of NC regulations. The maximum volume of 7,300 dry tons per year is the biosolids volume used by members to calculate capacity ownership based on 20 dry tons per day. pppppp-- its. Shannon Molar- Thornburg November 4, 2002 Rage Three In 2001, the Regional Compost Facility, R F), processed 2,830 dry tons equivalent to 24,541 cubic yards of material, In 2002, The R F is on track to process approximately 2,400 dry tons equivalent to 20,270 cubic yards of material. The projected volume for 2002 is 2,640 dry tons equivalent to 15,800 cubic yards of material. The lesser volume is due to better efficiency with addition of the centrifuge and economic slow down in Catawba County for solids loadings. . The application has been corrected as noted adding the certification page with Mr. B. Gary McGee, City Manager alter of Hickory as the signing official.. We would like to take this opportunity to than. you for your time and consideration of this permit modification. Should you have any questions or concerns, please do not hesitate contacting Wayne Carroll, with US Filter Operating Systems at (2) 5-1401 or myselfat (2 2 -' 42` . Sincerely,,'w° Nov Kevin B. Greer, PE Public Services Manager alter � Attachments pc Gene Haynes, Utilities Resource Director/City of hickory Chuck Hansen, PE/Public Services rector City of Hickory Wayne Carroll, OR/US Filter Operating Services Jimmy Clark-, Utilities Director/City of Conover Todd Clark, Manager/Town of Catawba Barry Edwards, PE/ Ttil hies & engineering Director/Catawba County State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management Non- Discharge Permit Application Form (THIS FORAIAM Y BE PHOTOCOPIED TDR USE AS AN ORGIAAL) DISTRIBUTION OF RESIDUAL SOLIDS This application is intended for facilities which are to be regulated under 40 CFR Part 503 I. GENERAL INFORMATION: 1, Applicant's name (please specify the name of the municipality, corporation, individual, etc): CITY OF f 2, Print owners or signing official" s name and title (the person who is legally responsible for the facility and it's compliance)- W R, GAR ' McE CITY MANAGER 3, Mailina- address: P,0l30X,'-398 City— HICKORY State, N�QRTH �CAR�011N�A. zip: 28603-0398 Telephone Number-. ( 828 —_) _ 323-7427 4, Application Date:- SEPTEMBER 24,2002 5. Fee Submitted: S---$32-5 [The permit processing fee. should be as specified in 15A NCAC 2H M05 (c) (5)] 6, Specity, how these residuals will be distributed: X,--- sold or given away in bags or other containers _ X _lawn (bulk),- X — home garden (bulk); _ other; 7. If the alternative for residual disposal consists of "surface disposal" as defined under 40 ff4�" fezLe_co �Iet� the application titled "SURFACE DISPOSAL OF RESIDUAL SOLIDS". Please identify, if ther js=y, storage of fesiduals, in a surface impoundment or disposal thin landfilling, Explain: N/A NOV 7 8. Is the residual process facility also the generator? Yes; XNo L 9. Latftu& 81'— 151 Longitude,- 350-4F —01" 10, Specify whether the process facility is owned by; _ private; state; X local government; I I. County where facility is located: CATAWBA 11. PERMIT FNTFORMAIJON.- 1. Application No. (will becompleted byDEM): 2. Specify whether project is: _new; _ renewal*- X modification For renewals, complete all, sections included in the application. En J gineering, Signature and Sea] not, required for renewals or if there is not any construction involved with the subject project, 1 If this application is being submitted as a result of a renewal or modification to an existing permit, list the existing permit number— W00004563 and its issue date KNE 1. 2001 FORM: IRS 06/94 111. FACILITY I'NFORMATION (attach additional pages for additional source of residuals): 1. Name of facility where residuals are generated or prepared: 2. Facility permit number. NCO,025542 ; facility permit holder- TOWN OF CATAWBA 3. Specify whether facility in Section Ill. I is owned by-,— federal;_ private; _ state;,, I - local government; 4. Specify design flow: 0.225 ml facility average daily flow— 0.35 ni Type of residual storage: AEROBIC DIGESTER Volume of residual storage: Estimated volume of residuals: 8.0 (dry tons/yr.); r rq it' iiAls nr4�cess — M U 6, Facility contact (person familiar with residuals preparation): -_jCARY BROADWELL 7. Facility contact's telephone number- ( 828 8. Location of treatment faciliW VE�- CATA�WBA. --NC_State; , fry NE ---CATAWBA County 9® Mailing address: 10. Specify the, source of the residuals: X treatment of domestic wastewater, _ treatment of industrial wastewater, — X7other (explain): ttach an explanation of either the treatment process, manufacturing process, or how waste is generated. Provide full and complete details of the entire process. IL Does the facility which generates the residuals have an approved pretreatm, ent prograrn? _ Yes; X No. This includes facilities which are classified as a "Class I" facility (any publicly owned treatment works required, under 40 CFR 403. to have, an approved pretreatment program or any facility treating domestic sewage that is classified as "Class I" by the appropriate federal or State authority) t i: ke0i: a� Are ary residuals covered bytHs application listed in 40 CRI�26f-ji4lsfnj? Veg, —X--No. if Yosi, list the riumbe*)- liDo the resichuds tililibit any of the four ahar=tcristics defted by 40 CM261,21-26114" yes. No. Attach laboratory results tbr the Toxicity Characteristic Leaching Procedure An*sts, Rvattivlll Tgaitability; and Corrosivity for each residual� FORM: DR S 06/94 Page 2 of 8 Note: If the following constituent levels (asdetermined by the Toxicity Characteristic Leaching ProcedureAnalysis) are exceeded in the residuals or if the PH of theresidua is not within therangelisted below, the residual is by definition a Hazardous waste. Chemicals aly es must be made to Minimum Detection Levels PPM PP Arsenic 5.0 Barium 100.0 Benzene 0.5 Cadmium Lo Carbon tetrachloride 0.5 Chlordarre 0,05 hlorob mere 100.0 hlorofo .Cl Chromium 5.f1 resol 7I1( O rrt-Cresol 200. -Cresol 200.0 Cresoi 200.0 2,4 r till 14-Dichloroben ne 7,5 1,-Dichloroethane 1, 1 -Dichloroethylene 0.7 2,4-Dmitrotoluene .15 is in 0.02 Heptachlor (and its hydroxide) 0.008 Hexachlorobenzene 0.1 Hexachloro-1,5-butadiene 0. Hexachloroethane 3.0 Lead 5. Lindane 0A Mercury . Methoxychlor 10.0 Methyl ethyl keytone 200.0 Nitrobenzene 7.0 Pentachlorophenol 100. Pyridine 5.0 Selenium 1.0 Silver 5.11 Tetrachchloroethylene 0.7 T rxaphene 015 Trichloroethylene 0. 7,4,-"Trichlorophenol 400-0 2, ,-Triehlorophenol 1 7 4,5- (ilvcx) 1.11 Vinyl chloride 0. PH (7:1 vol .) >2.0 s.u. •12.5 smu. NOTE: IFANY OF THE RESIDUALSET THE DEFINITIONSOF A HAZARDOUS WASTE, AS NOTED IN EITHER "A" OIL. "B" ABOVE. A PERMIT CANNOT BE ISSUED FOR THAT MATERIAL AND IT SHOULD NOT BE INCLUDED a PART OF TMS APPLICATION. . For each residual, please attach a complete chemical analysis ofthe material. This analysis must be comprehensive enough to completely characterize the residual l d must be based upon a review of the process that ge nerates the material. If the facility that will generate the residualis not yet in operation, the characterization must be based on similar existing facilities and projection based; on the type of facility. The analysis must include a minimum of the following parameters d any other known and suspected contaminants that are tributaryto the system. Arsenic Molybdenum alciPhosphorus Cadmium Nickel Magnesium Potassium Chromium Selenium Nitrate -Nitrate Nitrogen Sodium Copper :zinc % Total Solids, TKN Lead Aluminum pH Mercury ortia-Nitrogen Plant Available Nitrogen y calculation) FORM: IRS 06194 Page 3 of 8 3. Wastewater residuals cannot be sold or given away if the concentration of any pollutant in the residuals exceed the Concentration staeci ed in the table below. Soecifv the nonutant concentration of these residuals (attach lab analvgisl Pollutant Ceiling Concentration (mg/kg) Pollutant Concentration (mpg) Pollutant Dry Weight Basis Dry Weight Basis Arsenic Cadmium CopperChromium 3000 4300 218 Lead 840 Mercury Molybdenum Nickel Selenium 1 Zinc Provide, all applicable pilau studies and any bench scale nests performed on each residual source and the results, including the approximate fertilizer equivalent. Wastewater residuals can't be scald or given away in bags or other containers for application to the land unless one of the following options is satisfied, A Specify either A or B. Please be advised, if'the residuals are to be scald or given away in bulk- for application to lawn or home garden. there Option A is the only option. A. The pollutant concentration of the residuals must be less than Pollutant 'Ionthl Average Concentrations listed in the table below, Monthly Average Concentrations Pollutant Concenuafion Pollutant 2a Weight basis (mg/kg) Dry basis ( ) Arse Cadmium 39 . Chromium 1200 1500 1 Lad Mercw y 17 13.3 Nickel Salmi Zinc 2800 395 B. The product of the concentration of each pollutant in the residual and the annual whole residual application rate for the residual shall not cause l Pollutant Loading Rate to be exceeded. In order for the Annual Whole Residual Application Rate (A R) to be calculated to Annual Pollutant Loading Rate (APLA) is divided by the pollutant concentration (P times 0.0 l (a conversion factor) as Follows: AWRAR APLR * fl of FCCRM: DRS 06/94 Page 4 of The AWRAR for the residual is the lowest AWRAR calculated. This is the maximum rate at which the, Suhject residual can be applied (to convert kg1hectare to lbs/acre multiply by 0,9924). Please specify k0ectacre or lbs/acre: AWRAR = -N/A III. PATHOGEN AND VECTOR ATTRACTION REDUCTION INFORMATION (attach additional pages for Additional sources of residuals): I . to order for the residuals to be class A, in accordance with the pathogen requirements in 40 CFR 503.32(a), either Part a or Part band one of the options in paTtc must be completed. (please submit all lab analysis, test results and calculations): —a. Aftcalcoliorm density less than 1000 Most Probable Number per grain of total dry solids, or X b� A Salmonella sp. Density less than 3 Most Probable Nurnber per 4 grarm; of total dry solids. —ja c. In addition to Part a or Part b being met, one of the following alternatives must also be completed. Please specify 1, 2, 3, 4, 5a, 5 b, 5c, 5d, Se, 5 f, 5g or 6 below must be met. I . timelterriverature — an increased residuals temperature should be maintained for a prescribed period of time, in accordance with the following guidelines: The results (D) shall be the amount of time in days, that the residuals shall remain at the given temperature: > or =7% > or =7% < 7% I < 70% >or= 50, C >or = 20 minutes > or = 50, C > or = 15 minutes >or5 'C > or = 15 seconds to < 30 minutes > or = 50"' C >or = 30 minutes crature Guidelines Now D 371 particles by *armed �1 �700000 10 SM44 Partelo heated by I warnied gases or 10— D FORM: DRS 06/94 Page 5 of 8 2. alkaline treatment — the pH of the residuals is raised to greater than 12 for at least 72 hours. During this time, the temperature of the residuals should be greater than 520 C for at least 12 hours. In addition, after the 72 hour period, the residuals are to be air dried to at least 50% solids a. Cortingsting — using either the within -vessel or static aerated pile composting method, the temperature of the residuals are raised to 55" C or higher for three days. Using the windrow composting method, the residuals are raised to 550 C or higher for fifteen days. During the high temperature period, there will be a minimum of five turnings of the windrow. bleaat l irrg — residuals are dried by direct or indirect contact with hot gases to reduce the moisture content of the residuals to 10% or lower. Either the temperature of the gas in contact with the residuals exceeds 80" C or the wet bulb temperature of the gas in contact with the residuals, when the residuals leave the dryer, exceeds 80 0 C. c. Heat Treatment — liquid residuals are heated to a temperature of 1800 C or higher for thirty minutes. d. liquid residuals are agitated with air or oxygen to maintain aerobic conditions at residence times often days at temperatures of 55 0 C to 600 C. b. Reta Ray _Irradiation — residuals are irradiated with beta rays fi7orn an accelerator at dosages of at least I .O megarad at room temperature (ca. 200 Q. c. Garrum; RAv IrmeiJAH — residuals are irradiated with gamma rays from certain isotopes such as 60 Co and 137 Ce, at dosages of at least 1 .0 megarad at room temperature (ca. 200 C) d- tMteutization — the temperature of the Residua Is is maintained at 700 C or higher for at least thirty nainutes- 6. The residuals shall be treated in a process that is equivalent to a "Processes to Further Reduce Pathogens" (PFRP) As determined by the permitting authority based on evaluations of the recommendations provided by the Pathogen Equivalency Committee. 2- When residuals are to be sold or given away, one of the following vector attraction reduction requirements (a, b, c, d, e, f, g, or h) described below must be met. _je specify the letter of the vector attraction reduction requirement that has been met (summit lab results, test results, and calculations). Any variation of the below must be described in fiffl detail and attached. a. ,Aerobic -om—A—p—aerobic Digestion — The mass of the volatile solids are reduced by at least 38%. Volatile solids reduction is measured between the residuals, prior to stabilization, and the residuals ready for use or disposal, This criterion should to readily met by properly designed and operated anaerobic di gestors, but not as readily met by aerobic dig ors. Treatment facilities with aerobic digestors may need to meet the vector attraction reduction requirement through 19c or 19d. ORM: 1,RS 06/94 Page 6 of 9 b. Anaerobic Die ge—stion — If 38% volatile solids reduction cannot be achieved, vector attraction reduction can be demonstrated by further digesting a portion of the previously digested residuals in a bench it for an additional 40 days at 30 C to 37' C If, at the end of the 40 days, the volatile solids are reduced by less than 17%, vector attraction reduction is achieved. c. Aerobic Digestion — If 38% volatile solids reduction cannot be achieved, vector attraction can be demonstrated by further digesting a portion of the previously digested residuals that have a solids content of 2% or less in a bench scale unit for an additional 30 days at 200 C- If, at the end of the 30 days, the volatile solids are reduced by less than 15%, vector attraction reduction is achieved. d; Aerobic Digestion — The specific oxygen uptake rate (SOUR) shall be equal to or less than 1 .5 milligrams of oxygen per hour per grain of total dry solids at 20" C e: Aerobic _Processes — The temperature of the residuals for at least 14 days shall he higher than 460 C. During this time, the average temperature shall be greater than 45 0 C. f aAlikkalme Stabilization — The PH of the residuals is raised to 12 or higher by atkai addition and, without the addition of more alkali remains at 12 or higher for 2 hours and then at 11.5 or higher for an additional 22 hours, g. QM in stabile solids — The total solids of residuals that do not contain unstablized solids, and which are generated in a primary wastewater treatment process, shall be equal to or greater than 751/o. Blending with other materials is not allowed to achieve the total solids percentage. It. Dr jiLnglunstablized solidsj - The total solids of residuals that contain unstabilized solids, and which are generated in a Primary wastewater treatment process, shall be equal to or greater than 901/o. Blending with other materials is not allowed to achieve the total solids percentage. IV. GENERAL MORMATION 1, Please provide a brief narrative concerning materials handling, including the following: a. How will the materials be handled and transported from where the residuals were produced to where it will be treated? b. Where will the residuals be stored until processed? c. How will lea hate collection be handled? d. What will be the duration of treatment? e. Where will the final product be stored? f How long will the final product be stored before being distributed? g. How will the final product be distributed (packaging)? 2. Please attach a marketability statement detailing destinations and approximate amounts of the final product to be distributed. 3. Please provide either a label which shall be affixed to the bagged processed residual or an information sheet which shall be provided to the person who receives the processed residual, The label or information sheet shall contain, at a minimum, the following information: a. The name and address of the person who prepared the residual that is sold or given away in a bag or other container for application to the land. b. A statement that application of the residual to the land is prohibited except in accordance with the instruction's on the label or information sheet c. A statement that the residuals shall not be applied to any site that is flooded, frozen, or snow covered. d. A statement that adequate procedures shall be provided to prevent runoff from carrying any disposed or stored residuals into any surface waters. a. Information on all applicable buffers including a 10 foot buffer between application site and any public or privaie water supply source (including wells) and any streant, take, river, or natural drainage way. f, The Annual Whole Residual Application Rate (AWRAR) for the residual that does not use any of the annual Pollutant loading to to be exceeded (if necessary). 'ORM: DES 06/94 Page 7 of 8 93 Name and Complete Address of Engineering Firm: Rtr U, r 4 2/17-1 rr 1:' S 00 C i ty.ti State. Zip; Fe 0 3 Telephone Number: Professional Engineer's Certification: I, kr,.rq 17 1141�i-lf attest that this application for No Carolina Professional Engineer's Seal, Signature, and Date,- IZ A L 37 Z 0269 Applicant's Certification- C attest that application for n reviewed me i see e d ctattsplet to ilia best cif stay Irttowlee. d dare d that ifall reuSred P of , applie 'on are Sao is tad d chat iaCl rewired suppaartin itafo atiota , a eh ants are not melded, this aplie on pwill be rat d m in rulte ackage THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING NFORMATION AND MATERLALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOX 2953 5 RALEIGH, NORTH CAROLINA 27626-0535,-- TELEPHONE NUMBER: (919) 733-5083. Attachment A Lab Results a � NOV o �` Z 01 4 P �r LAboRAMPS, IN t AnatyvcaWrocess Cons0tations Water Tech Laba. Inc, Date ,Sample Collected 06/10/0 Pn . Box 1056 Date Sample Received 06/17/0 a i e Falls, NC 28630plate Sample Analyzed : 06/17/0 Attu.. Kathy Gragg Date of Report: 07/17/0 A:-.alyses Performed by AR _ _ _J -MC Lan Sample Number Parameter Staret # Result Araenzc® ":1a <0.100 / Cadmium. t CL c 0. 1 mg/1 r.r~omium, TCLP < . IGO -mg/1 Lead, TCLP < . 5 mg/ Sele-ium, TCLP <0.100 Mg/1 Silver, TCLP <0.10rig/1 PH (00400 6.79 Std. Units ,tsen:ac, T t (019 ) <25 . 0 trig/kg Ca ,r;,,4.um, of (1 "7) <Z , S mg/k opper,7 t (01 ) ,19 mq/kg ead,Tor. ( 1 1) 66, 0 mg/kg Mn l b erzum "T"i t (d} 1 6 ) �c 5 0, 0 mc3 / kg �iickel.'roc (01 77) <5. mg/kg i t do ui'°SR , 1 O C '. 1 d 4 Y !' '.. < 5.mg/kq inc, Tot 109 ) 39 /kg luminum, Tt [110S1 10.200 mg/kg H-3- (00,510) 19,700 m /k alclum'T'" t (00916) 4. 970 /kg NO 3- ( 0 ) '770 mg/kg a40- -N 0 15 7r - mg/kg Magnf-iumg , t 0092 7) 1 , 91 stack/k Solids _ 00 phor' To (006 5) 2 S, 000 rat/kg Sodium, Tot (009 9) 5,620 mg/kg N) i7 gag/kg' ciients Sample ar vrce Timt,pkcAt : T-ci i $6rt Strett. 4 K9 NtE, North Carwina 27284° 6` Y " 1 "" ITV—— I 11:43 AM`I` TECH LABS, INC.. FAX NO. 88397I Toxicity Characteristic Lesebste Procedure (TCLP) Austy,11S of Simple Ideattfied asTown of Catawba EPA awrr1a 111� sc��� rr�i1 yc(a L TC 4 AMr4k 0.100 BOL 5.00 700 D-005 Hanum OA00 ROL too 6010" i za 0-010 BOL 1.00 WO D-077 Chromium0-100 SOS. 5,00 6010 OM80 SOL 5.00 6010 D- 0,M20 ROL 01 '12 10 rrxn 0.1W SOL 1.00 In40 11 Siix= 0.10 SOL 5.00 601 1 TI 1 D-018 01050 SOL 05 $240 19 Nebw TowlKNOfide 01050 SOL 0300 D-021 Chkwbm=n 4:054 SOL 100 S ' 2 chwofibm 0.1-00 B(L' &DO'' O-Wit 1.1-DkAlomothvione 0.050 150L 0,700 9240 D-039$�y 'v1 , e O ° 0. 5 S 2 2A 39 TvU_f"& 1 MOO SOL V00 ITW TrxhIova4ibv)cnc 4.1}50 SOL 0. ... T P SENOWOLATILES D-023 O-OM10) 211:11 25 VyCroftw 20.01j 300 8270 . 2010 2111T R.27 27 L4- ;:hVovbara= 0.750 L 7,54MO D-430 2.4-Di3)iwata1u 100 bot 0,130 42?0 -032 R=';Qh10fQbM=W 01 L a 130 tm 11 1100 SOL 0.500 9270 13-03 %Icx=hkgov&mc A.31Q1 100 8270 D-034 NiovbvnA= 0100 SOL 2.t10', 170 319 Pyridim 0,500 SOL 5.00 9240 D-041 2,4.5- ... 1a F 0 40t 40D 9270 D-042 L4.6-1' ` ` 6 1 0,2 1 2'N 8270 TCLP IFEMCIUMMARMODU 020 Chlordwid De003 SOL 0.1136 800 16 2,4-D LOW SOS: 10.0 X150 D-012 Ef4in 01002 UOL 6.620 logo "31 ITCOUJITOr 0.00) T40L 0.0 160 1 "ace 0.040 TsQL 0. 14 #w I Mo DQL 1U &050 -W Toxvhtno C014 ROL 0.5 17 2.4.56 O ) 0300 ROL1,00 also IV., REACTIVITY D-W3 2,00 BOL 9010 D6W3 sulr4c 5,00 1.62 "10 Nj, C01 671 IVIT V D-002 'A sld, Unill 612 5 °V t. IG 1T iBt Y D-Oo l 1=44biary >140op 1010VUL ; 11C1.P M1SC NEOV$ Paim Fi: Tt" t - FLP S-avaple Numlser 460550 11 at 09WO2 gxwot That O. NI SQL = gc4ow O""wian Lhuiaa� �= 1 10 Not I j2dift` (.. klL - rL1111 L r'a illp R 1 1i 8'.#'. ki1*: -PAM WABOD ATTACHMENT 02 r AGREEMENT, made this ., day of , _ 2002, by and between the City of Hickory (hereinafter "City„ and the Town of Catawba (hereinafter "Town"), WKEREAS, the 'brawn entered into an agreement with Catawba County on August , that allows the Town to atinually deliver and deposit 16 dry tons of bio-solid into composting facility operated by U.S. filter and owned by the County, the City of Hickory, d the City of Conover, WHEREAS, the Town has no equipment available to t nsport e bio-solid from the o 's wastewater treatment plant to the composting facility, and WHEREAS, the City owns and operates certain equipment capable of transporting blo solid waste typically generated by wastewater treatment plant processes. THEREFORE, in consideration of the mutual covenants agreements herein contained, the parties agree as follows: The City agrees to transport up to one and one third dry tons of bio- valid each month from the T o ,s wastewater trtent plant located at +6d` Avenue, N.E. in Catawba to the composting facility located at 3200 2& Avenue, SE, Newton, N C 1; 2. e Town and City agree to establish a routine schedule for the transport of lea- solid on amenthly basis; , The Town agrees to pay the City a flat fee of S 120 per transport of bio-solid from the wastewater treatment plant to the compostingfacility, The City agrees to indemnify and hold harmless the Town from any claim of damages resulting from the injury or death of a human being or damage to real or personal property resulting from any traffic accidents or equipment failures during the transport of Bio-Solid from the Wastewater Treatment Plant to the composting facility; however, the Town shall join with the Catty in vigorously Sap- - 0 :04 contesting any clairn for such damages should the Town and City be jointly sired for any such damages', e City shall maintain adequate worker's compensation insurance for all City employee-, involved in the transport of bi -solid as well as property and liability insurance for all equipment used for this purpose, , The City shall provide the Town with proof of worker's compensation are property and liability insurance; W The Town shall be responsible for all equipment used to pump bio-solid from the wastewater treatm t plant into the ty's vehicle? The Town shall maintain adequate worker's compensation insurance for all Town employeesinvolved in the transfer of bio-s slid out of the wastewater treatment plant into the ity's transport vehicle; The City shall preserit a monthly invoice to IbOTOwn for all service charges related to the hauling of bio-soli as set, forth in this agreement. M The`Town shall rernit payment for all services tendered within thirty j days of receipt of an invoice. l I This agreement shall be in effect for one 1 year and shall renew automatically for successive one year periods unless either party gives sixty drys prier written notice of its intent to cancel, 11 This agreement constitutes the entire agreement and understanding between the parties respecting the subjects covered herein, and shall; not be modified in an respect except td a writing that is signed by both paxties. 13. This agreement may be executed in multiple counterparts, with each part so executed being deemed an originaL however, collectively constituting but ;a single document. 0 wP-04 IN wITNESS, WHEREOF,fib i s have hereunto set their hands on the and year above, first written, ITS" OF HICKORY . Gam City Manager ATTEST: TOWN OF CATAWBA .-Todd--lark Town Manager ATTEST: THIS T `f has been preaudited in the manner pair'" the Local Government Budget and FisoalAct as amended. Date: s Kaby W, Johnson, Town Clerk APPROVED AS To FORM, Tate, Thomas W, Warlick,Attorney UNITED STATES CA DEPARTMENT OF THE INTERIOR lee GEOLOGICAL SURVEY TOWN OF CATAWBA 07, IV WASTE��TE TREADIENT P NT N WASTE �Tl, aa i. 77' (o '4 'ao os N IN. 'tt I%\ 14JI: 4�1 A, z< 1A 7 aid 74757' a v t' HICKORY REGIONAL SLUDGE CONSORTIUM Regional residuals Nlanagement'Evaluation Phase II Final Report ����wyw.wwwwwrt�ww CARO a a � � b A NOV -7 CAMP DRESSER & McKEE y Raleigh, North Carolina"$ �- "n . . I I -° The Chase I Deport identified several capacity lirnTtations at the i SC . These limitations are summarized '--elow and in Table 2-2. Viable 2- Capacity Limitations at the RSC Unit P-ocess . of Capacity of Total ! Required Units each Emit Capacity � Capacity in I Year 2015 5luda- _ 2 55,000 llons 170,000 ; 215,000 Deceiving Gallons -allon "' Dewatering 2 2,400lb/hr"' 4, 00 lb/hr 9,500lb/hrs, 1,5 lb/hr , 3,048 lb/hrr'° ,033 lb/hr" Tunnel 4 5v1 DT/d"" 12.3 DT/d"' 18.1 DT/d Reactor' C n-mr / /A 37,300 sad. ft. 5,000 sql ft. Product /A / A None Market 5 race Dependent Includin- arnencimertt of includin, amendment -day per weep operation based on 1997 conditions _ ssurni a, solids concentration of 3,5°fig, an additional tank of �5 000-alloras 51uda-e R ceivin - the currerit practice of dewatering one tank each day while fillip the rather tank rrau have to be modified as daily stud e volume exceeds the capacitlr of each t (85,000-allons). An additional tank of 5,000 ,"allons will allow this practice to continue. Alternatively, increasing the Inca ink sludge concentration will reduce the overall volume; i ewaterin W as shown in Table 2- , the required dewaterin capacity will almost double in 2015, This demand can be met by doubling the run time of the presses from one shift to two shifts. Tunnel Reactors - based on the required hydraulic retention time of 14 days in the active corn ost stage, the capacity of the tunnel reactors is dependent can the feed mix characteristics. In order to process 18.1 l T/d in 2015, casing an a endrnent/biosolids ratio of :1 and no recycle, the belt filter presses must produce a cake of minimum %6 solids (with 50% of amendment added before dewate " ). In 1998, the cake solids averaged 32. %. Curing - The existing curing area is inadequate. The Phase I Study recommended that the entire curing area be; enclosed with processed air scrubbed its order t prevent odor problems. ' has since constructed additional curing area and is assisted by p5C in the design, procurement, and installation of equipment for COMuasp3 C sr *cr t6c %a ce _ 2 CDMCamp Dre.�,scr McKce Tel 9,,9 797- 0 ;:ax> 019 81 57 7P k November 4, 1999 \.,ir. Chuck Hansen, P.E. Public Services Director City of Hickory 1 1 plinth Avenue, N jHickory North Carolina 2860 i Subject: Regional residuals Management Study' Dewatering'Improvements i Dear Mr. Hansen. - Per your request, Camp Dresser McKee (CDM) has completed a preli ary evaluation of dewaterin improvement alternatives atives for the regional Sludge Composting Facility. t Under this evaluation* three alternatives were examined and compared based on the expected impacts on tunnel reactor throughput. The 1998 annual average operating condition (including; belt filter press dewaterinn) was used as a baseline for the comparison. ' The analysis involved making several assumptions, which are listed below in Table 1. Tl-ae 1998 annual average value was assumed for the percent solids of the sawdust amendment and the feed mixture bulk densitv. The solids content of the recycle compost and tunnel reactor feed solids were assumed: based on the theoretical -design values for the in -vessel composting reactors. The maximum amendment dose was assumed to be no greater than € the 1998 annual average based on the cost of amendment and availability of recycle compost. E Table 1 Assumptions for Dewatering Alternatives Analysis a Table 2 is a summary of results from the dewateri_ng improvement alternative analysis. a The alternatives examined were: 1_ 1998 Operating Scenario - _8 % Cake Solids before amendment addition ?. Extended Belt Filter Press - 27 % Cakes Solids before amendment addition d 0 1 j i'vir. Chuck Hansun, RE'. Page ?cal 3 11 /04/9c) 3, Centrifuge - 300(') Cake Solids before amendment addition. In Table 2, S/ A/ R is the ratio of sludge/ amendment/ recycle (dnr weight basis) in the tunnel reactor feed. The design S/A/R value for the tunnel reactors is I/l`/0.5. Ingeneral, as the percentage of amendment and recycle compost in the feed mixture reLluired to meet rninimum feed solids concentration decreases, the theoretical capacity of the reactor vessels increases. The S/A/R ratio reported was calculated based on achieving 4V'G solids content in the feed mixture. The tunnel reactor capacity reported was calculated based on the S/A/P% reported. As seven in Table 2, improved dewatering performance can increase the capacity of the tunnel reactors from 12.0 to 17."'1" DT/ day. Based on the solids production projections (see Regional Reside-715 M,717,x,1101776`77t P1,717, P17,75e I Draft Re ' port, September 19'8), the expected year the tunnel reactor capacity would be reached was calculated. Table I Summary of Dewatering Lmprover ent Alternative Analysis o ,r�:Ports,hickory%ch I I Oldo�: COMt;:all�pMic Mr. Chuck Flansen, P.E. Page 3 of 3 11 / 0 9 operating cost of the facilitlt l n conclusion, we recommend that the HRSC consider the caption with high solids centrifuge, We believe this improvement will provide a longer terra relief to the dew ate rin issue at the R CF, Although this option requires higher capital investment, the anticipated improvements should result in a more efficient operation at the R CF, We also recommend that other minor improvements such as better pumping, sludge screening or grinding be made to reduce maintenance requirements. The HRSC may consider undertaking these improvements or include these as requirements in the upcoming operation procurement process. If I can provide further information on this, please do not hesitate to calf. 1 look forward to working with you during the next phase of this project. Very Truly Yours, C NIP DRESSER & Mcl Ep K. Richard. Ts a , Ph.D., E., EE Project Manager CC' Gene Ia ne _ City f avkca Mike White Jonathan Treadway rt ins-hi%:Wn"zh11112 do Section 4 Compost Facility Evaluation 4,34 Dewatering Summar ,y 'The dewatering -' process at the RSCF has declined in performance,as measured by belt filter press cake solids, over the past 21/2 years, No noted operational changes have occurred to the ciewatering process at the regional compost facility over this time period. However, a change in the characteristics of the blended sludge corresponding to process changes at the Henry Fork wastewater treatment plants occurred over the same time as the decline in cake solids produced by the belt filter presses at the RSCF. W. M. N.. 6 2 02004���= - Ilie second phase of the compostino, optration — curing — is accomplished on a large 1/-')00 fF), uncovered concretepad. Compost8ischarged from the turtnel reactors is arranged izito piles arourid one of several blowers f6r)turin- C' CDM Camp Dresqer & Nlc]<,�!e 4-10 Compost r c�jify vd'LdaI —,, . 4. f Composting Mass and Energy Balance To g�aIn a better understanding of the composting process, mass and energy balances were performed. actual data ,rom the RSCF was used in the mass balance. The calculations were carried out based on the dry weight of sludge delivered to the F. In addition, an energy balance was performed on the composting process. For the purposes of the mass and: enemy balances, the to rm composting refers to combined process that occurs in bath the tunnel reactors and on the curing pad; Several assumptions were rnade to complete the mass and energy balances.'These assumptions are listed in Table - . Two scenarios were analyzed using the mass and energy balance approach t gain a better understanding of the thermodM a ics of the composting; process. e first scenario involves the addition of a sawdust amendment but no compost recycle. This mimics past operation of the RSCF. The second scenario allows for the addition of sawdust amendment as well as recycle compost (from el reactor d charg) to des be the most recent operation or the compost facility_ o recycle. A mass and enemy balance was performed on the cwast ater sludge and amendment with no recycle to evaluate its suitability for compos tin -3 COM Camp Dresser & McKee Section 4 Compost Facility Evaluation 4,3.4 Dewatering Summary The dewatering process tit the P%SCF has declined in performance, as measured by belt filter press cake solids, over the past 2 1/2 years. No noted operational changes have occurred to the dewatering process at the regional compost facility over this time period. However, a change in the characteristics of the blended sludge corresponding to process changes at the Heriry Fork wastewater treatment plants occurred over the same tirne as the decline in cake solids produced by the belt filter presses at the RSCF. Dewaterability has significant implications on the operation and effective capacity of the RSCE Records showed that the decline in dewatered cake solids necessitates the increase in the amount of recycle used in the initial mix. The relationship of dewatered caked $, e and composting capacity;s further discussed in the following sections. The composting process is a biochemical transformation of high energy, volatile orcranic compounds into low energ-, 0 gy, stable materials. The ever is released in the form of heat causing, the temperature of the compost to increase. In the case of the RSCF, the wastewater slud-e and amendment provide the enercrv, 117 ty volatile organic materials necessary for composting. The energy released by the volatile decornvosition supplies the necessary heat ener,7, to evaocrate water, decreasing the moisture or' the com, 0 post. The role of air in the process is two -fold. First, air passage through the compost 0 - material supplies microorg oxygen to the anisms, keeping the process aerobic, 1 0 Z17 Aerobic processes have more favorable kinetics than anaerobic decomposition and reduce the potential for offensive odors. Second, air is used to carry the evaporated water from the compost. In the process, the energy released from volatile decomposition is removed from the compost with the evaporated water as it is carried off by air. Thus, it is water evaporation which produces the cooling effect observed with aeration. The com ostin- process can be broken down into two stages: the Ist staC�,-e high- p c' rate phase and the end stage ring phase, The active, high rate process at the 0 0. 1 RSCF is accomplished in the four tunnel reactors. The capacity of the reactors is determined from the retention times necessary to produce a mature compost. The second phase of the composting operation - curing - is accomplished on a large (3 )7500 ft'), uncovered concrete'pad. Compost discharged from the tunnel reactors is arranged into -piles around one of several blowers for curing. Cis M Camp Dresser &),,IcKee 4-10 Compost Facilirl Evaivarion The mass balance for compostink, a dewatered sludge cake at 312%,solidS (1997 1 1 -e rn aver.iged,iilyc,-ike)wltli,itiLiitionil,imendment(,1ssum 50'%irnendent added after dewatering) is shown in Table 4-4 and Figure 4-3. The desired solids content of the final product is 60"',, solids. It is assumed 75%0 of the biosolids are volatile solids and that 50% of the volatile solids are biodegradable. For amendment it is assumed that 95% of the solids are volatile, with 20% of the volatile solids being biodegradable. Finally, it is assumed that the finished compost contains 0% biodegradable volatile solids- The energy balance includes the energy necessary to evaporate the water (as an energy loss) and the energy supplied by the volatile decomposition (as an energy source). Asummary of the ener,7, balance appears below: water evaporated = 03-85 ton - 1.06 ton = 2.78 ton evaporative energy demand = 1500 BTU/Ib * 2.78 ton " 2000 = 8,W,000 BTU volatile gain (sludge) = 10000 BTU/Ib * 0.38 ton * 2000 = 7,500,000 BTU 0 volatile gain (amend) = 7490 BTU/ lb * 0.23 ton * 2000 = 3,420,000 BTU net energy = 7,300,000 -,- 3,420,000 - s,,W,000 BTU = 2,570,000 BTL:- A net energy of 2,570,000 371: indicates a reaction that is thermodynamically favorable. However, frorn the mass balance, the solids content of the in -feed is 36.4%, which is less than the recommended minirnurn of 40% solids. NOV CDM Camp Dresser & "AcKet: Non. % % Volatiles Mass Mass Degradable degradable Inerts ew tering % Solids Volatile Degradable ( ) (CST) Volatiles (DT) Volatiles (DT) (D Sludge 27.0 1=` .- 0-38 0.38 01 rtendra�ent .. x,. 1.1 :6i 6.11 6.33 c ewatered Cake : . 32.5 37.0 5.0 1,60 OA9 3.63 6.26 Ratio Non- % % Volatiles Mass Mass Degradable degradable, Inerts In -feed Mixture % Solids volatile Degradable (DT) Voiatiles (DT) Volatiles (DT) (DT) Dewatered Cake 32.2 8Z5 37.0 5.0 1.60 6.49 0.83 3.2 Amendment 55.7 95 20 1 A 0.60 0.11 0.46 6.63 Recycle = h 36.6 =: 13.t ,.a 6.6 Ct.( In -Reed Mier 36.4 65.9 46.9 6.0 2..2 0,6 1.3 0,3 =inished orr�post 6 ...�:; 3Q.6 2.7 16 _ :�" ., 2 13.3'1 ASS hater DVS NBVS Inerts Siodge 189 0.36 0.36 0.26 Amendment 3.95 013 0.91 0.66 Recycle 0.00 3.00 0,00 0.60 constants Sum 9nputs 3.35 3.60 1.29 1.31 Finisned Compost 1.36 fl.�6 1.2g .31 calculated ENERGY Water Evap 2.78 ton He 1666 !3TU/l Heat Demand 3.34E-66 BTU Volatile Loss -slod 3.36 ton He 10000 TUI/lb Feat Supply 7.53E+36 BTU ` atile Loss -am 3°23 ton He 7490 BTU/lb Heat Supply 3.42E+06 BTU` Net energy 2.57E-66 ' able 4-4 Mass and Energy 13alance for CDM Camp I ri s.ser & McKee I ITT Sludge with No Compost Recycle 0 5 IN C 0 3 2 Sludgeend rat Recycle CDM Camp Dresser cK Sum Inputs Finished Compost Figure 4-5 Mass Balance for 1 D,T Sludge with No Compost Recycle Degradable Non- % % volatiles, Mass Mass Volatlles degradable lner-ts Dewy tering % Solids Volatile Degradable ( ) T) (16T) Valatiles (DT) (CDT) Sludge r '"33Z4 12.30 4,61 4,61 3.0 Amendment 13.2 7,38 1.46 5.61 037 Dewatered Cake 7 ,. g 82.5 37,E 61.1 19,68 6.01 16.22: 3.44 IA:B Ratio Degradable Non- % %'Volatllea Mass Mass Vnlatiles degradable harts'- In -teed Mixture l Solids __Volatile Degradable ( (T) (l '1) Voia Iles ( T) ( T) ewatered Cake 32.2 82.5 37.0 611 19,68 6_.01 10.22 3.44 Amendment 551 95 26 13.2 7.38 1,46 5.61 0.37 Recycle .,4 86.6 , ° 2&7 a' m = :_ R. 9,91 2.3 in -reed Mir 36.2 84.2 28.8 103.1 39.4 7.4 25.7 6;2 lrrisled Compost _ 4 68 81D.6 3Z7 19.64 _ .. 15.83 181 MA S S Water DvS NBVS Inerts Mudge 35.57 4.61 4,61 3_08 Amendment 11.74 2.80 11. 0.74 Resole 16-AA 0.009,91 2,39 constants Sum Inputs 63,75 T42 25-74 6.213 nisiled Compost 13,10 3.30 15,83 3,81 calculated ENERGY Water EvaEvap, 34.21 ton He 1566 B7U/Ib beat Demand 1.63E+08 BTU Vc' et le Los -slud 4.61 ton Flo 10000 BTl /Ib, bleat Supply 9.23&-37 ET Volatile Coss -ame 2.86 ton Ha 7490 BTU/lb Heat Supply 4.20E+07 BTU Net energy 3.16E-37 COM Camp Dresser & McKee Mass and Energy Fable 4-5 Balance for Sludge with Recycle at I ICJ DT 42 41 4 ........................ ................. �a $% 8 0% 37 Amendment: Biosolids= 1,DT/DT Recycle = 4,8 lid ; Values Next to Lines Represent D w t r d Cake Solids 36 1 1,5 2 2.5 3 3.5 Recycle late PT recycle/ i Tsludge) CDM " lure 4� t, im,la Dresser er � McKee In -Feed gilds versus Recycle Ratio Compost Facifity Evaluation Figure 4-6 Is a plot of in -feed solids content vs, recycle rate for the conditions outlined in this section. From tills plot, the recycle ratio that would yield an ire_ feed mixture solids of 4V'I, solids is 12 DT recycle/ DT sludge. At an average recycled compost density of 28 lb/ft", recycle compost solids content at 43'10, and an average 5 day per week daily sludge feed of 10.4 DT/day as measured in 1997, the amount of recycle compost to be added is 206 cy/day. Data from the compost facility indicates approxi. ately 60 cy of recycle compost is added per day. 4.4.2 Hydraulic and Solids Retention Time The hydraulic retention time, HRT, of the tunnel reactors is defined I bv the active volume of tunnel reactor divided by the daily volume of compacted in -feed, including recycle. The HRT of the tunnel reactors will decrease as the amount of recycle is increased. The solids retention time, SRT, of the tunnel reactors is the volume of the tunnel reactor divided by the daily in -feed minus the recycle. Consequently, the SRT is independent of recycle d varies only with the in -feed. Figure 4-7 illustrates the difference in the definition of HRT and SRT. HRT = TRvolume I(Q+q) SRT = TRvolurnela are 4-7: Distinction Between HIRT and SRT for Tunnel Reactors Both HRT and SRT are defined on a volumetric basis; however, it is more practical to determine the feed to on a mass basis, i.e. dry to Consequently, parameters such as solids content and compacted feed bulk density are needed to convert from the volumetric feed rate to a mass based rating. Other measures such as the amendment to biosolids ratio, used to determine the mass of the amendment added to the sludge, are necessary to caT6uate tFe _total 77 4-V C DM Camp Dresser & K cee -7 NOV 0' Compost FacifiPI 6valuation in -feed mixture from the solids input, The table below lists the design values, and 1997 averages for the necessziry Parameters. The retention times calculated are based solely on the in -feed mixture characteristics. As these characteristics change in the compost reactor, the actual retention time will vary slightly. Volume reductions in the reactor =eated by either additional cornvaction or losses due to volatilization of matenals, can increase the actual HiT and SRT for the reactor. Section 4 COMPO'st Facility Evaluation of the in -feed., will be grenter ffian 14 days and will actually increase with nn increasinlil; nate of recycle for i constant HRT. For the RSCF, the tunnel reactors are a fixed volume and defining the HRT or SRT of the tunnels limits the capacity of the unit. At present the available space for curing is limited. However. expansion of the existing cure pad is possible to increase the capacity of the facility, Section 4.5 evaluates the capacity issues associated with both the tunnel reactors and the curing pad. 4. 4.3 Peactor Perf6rmance Indicators Temperature One indicator of composting performance is compost pile temperature, Heat is generated by the microbial activity of the pile and 0 accumulates in the well insulated compost tunnel reactor. CDM Catnp Dresser& McKt= 4-19 O C.: r ! w Average Temperature, Jars '9 b'9 CD r '9 Apr '9 y '9 Jun '9 CD Jul '9 Aug'96 Sep '9 Oct '9 C. CL v '9 Dec '9 Jars ' Feb'97 Mr'9 CL .,r ,g l ay '9 Jun '9 0 J('9 Aug '9 g' Oct '9 : v'9 CL c Dec '9 70 40 #w= owns *"am moo 00.0 wim No" raa ......to Now ..wa W" .w. w�uar. s........ tt +1} 30 -V Requirement is 40' for 14 consecutive days Tunnel Average Temperature Across All 7 Zones of Tunnel Reactor Tunnel 20- Tunnel --X— Tunnel 4 1 r - r- r-- V - r-- r-. rl, -I u- 5 Month Figure 4_9 CDM Cmig) Dresser McKee Temperature In Reactors for Vector Attraction Reduction Section 4 Compost Facility Evaluation Aeration Another contributor to reactor performance is aeration. Forced ieration serves two purposes in the tunnel reactor. First, aeration carries oxygen into the pile for aerobic degradation to occur. Aerobic processes are generally faster than anaerobic processes and produce less offensive odors. Second, aeration cools the pile by carrying off some of the heat generated by microbial activity. However, the pile must maintain a high enough temperature to meet pathogen and vector attraction reduction requirements and to sustain high microbial activity rates. A consequence of aeration is the pile will lose moisture. In determining aeration demand, there is a balance between providing enough oxygen for aerobic conditions and providing too much aeration which will cool and dry the pile- TlAe 1997 average air flows for the in -vessel cDmposting tunnels are shown in the table below. Air flow alone does not indicate the adequacy of aeration in the tunnel reactors. The structural properties of the material should be suitable to allow proper air distribution within the composting material. Porosity and Free Air Space (FAS) are two means of determining the structural adequacy of the composted material. Porosity is defined as the volume of voids (air and water) divided by the total volume. For the Hickory Regional Compost Facility, the porosity was estimated at 68% using the following equation and values: n =porosity Y. = unit bulk weight of material = 55 lb/ft' S,.,, = fractional solids content of material = 0.40 y, = unit bulk weight of water = 62A lb / ft' G. = specific gravity of mixture solids = LI n = 1 - [(,y.Sm)/(G.y.)1= 0,6' By definition, the porosity includes the water content of the compost material and is not a direct indicator of air space in the mixture. The free air space, FAS, is more important to exarrdrdng the aeration of the compost material. FA S is defined as the ratio of ;as volume to total volume. It is calculated by subtracting the volumetric fraction of the water from the porosity of the material. The range of optimum values for free air space ranges, from 20% - 35% dep ' ending on the type of material composted. For most-ty-pes of cornposting processes, 30% free air space is acceptable. CDM Catrip Dresser & ',McKee 4-22 Section 4 Compost Facility Evaluation The calculated free air Space for the Hickory Ren gional Compost Facility compacted feed material is 15`11"). The fallowing equation MIS LISed with the previously defined variables to calculate the FAS. FAS = I - [ Sj / (G',,-jj) - [�,,M(I - S,,,,) / .I = V.J. The low percentage of free air space indicates the need for additional bulking agent, 4.5 Capacity Evaluation For capacity evaluation purposes, the operating schedule of the IRSCF is set at 7 days per week. If operations occur on a 5 day per week operating schedule, appropriate scaling is required. 4.5. 1 Receiving The sludge receiving facilities consist of two 85,000 gallon tanks. Receiving cur over 8 hours a day, 5 days per week during daily operation. In receiving, the one tank supplies sludge to the blending tank for the daily operation at the RSCF, 0 C� while the second tank receives incoming sludge for the upcoming day, If slud-e continues to be delivered to the compost facility at 3.3". solids, then 137,000 gallons of storage are necessary to process 20 DT/ day with a one day detention time. This implies both receiving tanks will have to be used in one day to accommodate incoming sludge, Modifications to operating the receiving tanks will be necessary at flows over 85,000gallons, per day. At the current recieving capacity, both to are necessary to process the anticipated volume of sludge on a daily basis. Consequently, one tank cannot be devoted to receiving for an entire day. Improvements such as adding C� an additional tank, or reduciric, the holding, time in the existing tanks will be ID necessary. Another alternative is to require incoming sludge to maintain a hig gher percent solids to be accepted at the F. At a 4.5% minimum solids requirement, the volume required for 20 DT/dav is reduced to 107,000 gallons ay-Ate-day-- detention time per tank, this still exceeds the existin� rec- tnpacitynd additional modifications will be necessa, -C ry- NOV 7 4.5.2 Dewatering Throuch May 1998, the belt filter presses are currenti Y '-pm. For the effective belt width of 2 meter, this Cif M Camp Dresser & McKee 4-23 Section4l Compost Facility Evaluation 27 dewatering. Operating ti-itx belt filter presses -it 84 gpin ooh eyed operating ti��it� h�Ht filter ours Of belt filter press operation. This can y� presses for 13.5 hours each per day, 4,5.3 Tunne,l Reactor The capacity of the composting process is limited by the following conditions: ■ HILT of the tunnel reactor 0 Quality of in -feed - solids content, density, recycle compost t a BIT for combined process in tunnel reactor and on cure pad a Product storage available e defining parameter for the capacity of the tunnel reactors is the HRT. l day HST, on a total reactor volume of 9,80 ft' (1880 cy) and on maintain y the maximum allowable in -feed volume, includingcycle,ass is 132 the cyin-feed inclutdin mixture density of approximately oo lb/ftp the tar rc recycle is 9 /day. Using the folo mar can be determined.ratios and in -feed aracteristi e mass load` of sludge to the e Amendment to sludge 1.2 T/l T Recycle to sludge 3.2 T/ T Solids content infeed % At % solids content, the i.n-feed dry weight is 89 DT/dayy At a ratio of 1 DT of the tunnel sludge: 1.2 DT amendment : ®2 T recycl operating,ccastschedule. the �e necessity reactor is 72 T/day on a 7 day per week Of the high recycle ratio is discussed in Section 4.41. If the required recycle ratio were lowered to approximatelycl � b per DT sludge and if the solids content of the feed. was able to bemaintained improved dewatering, then the capacity of the tunnel reactors is 12-3 T/day. To maintain this operational level, the dewatered cafe solids from the belt filter press should be 35% solids. The same analysis that is presented in Section 4.4.1 and in this section can b e run at different operational scenarios, e.g. variable dewatered cake solids. The benefit of such an analysis is to identify operational changesfa family of curves show impactat have the most e on the facility capacity. Aire 1 as,a plot of -feed 1"ads content, co post relationships. between dewatered cake solids, ' �e of operational recycle rate, and to _ el reactor capacity. y de a r a range of e l reactor capacities can e deter _ irred. 4.5.4 Curing Area To provide the total SRT of 60 days, sizing of the curing area is dependent on the operating conditions of the tunnel reactors. The layoutarea is set on concrete pad important for siin8 the necessary area. e cur 0 which slopes toward a drain for leachate and runoff; collection. Currently the gad 4-24 COM Camp Dresser& McKee Section Compost Evaluation is uncovered, leaving it exposed to elements such as rain ind sow which impact the: solids content of the: pile's. To determine the capacity of the curing area and conversely the area necessary for adequate curing, the SIT" required for curing roust be established. The SIFT of curing should be equal to 60 days mmus the SIFT of the tunnel reactors. The tunnel reactor SIFT is equal to the volume of the tunnel reactors divided by the volume of infeed„ excluding recycle. At a 14 day HRT and a recycle ratio of I iT recycle compost per DT sludge, the mass of sludge to the tunnel reactors is 1 DT/day. At these conditions, the mass of in -feed excluding recycle (sludge amendment) is 27.1 DT/day. Performing a mass balance with a dewatered calve at 5% solids and additionaI amendment at 5% solids, the solids content of the in -feed without recycle is 9%; solids. The dry feed, rate of 27.1 DT, day at a solids content of 39% solids results in a total mass of in -feed, excluding recycle, of 69.5 /day, At a density of 5 lblft', the in -feed volume is 95. cy/day. The corresponding S .T, based on the volume of four tunnel reactors (9 f10 ft�) is 19.7 days. Thus, to achieve a total; composting time of 60 days, the necessary SP.T for curing is 40 days; The volume of curing necessa to allow for a 40 day S T can be calculated frorh the mass and density of the cured material. Since the recycle compost is removed before product curing, the mass of material exiting, the tunnel reactors and the mass of material sent to ring differ by the amount of recycle 5y a su n volatile solids losses in the curing phase are negligible and that only moisture lasses are accountable, the mass and volume of material sent to curing can be estimated. From the mass and energy balance approach described in Section. 4.4.1, the mass of material sent to curing is 19.'71 T/day (see Table -5). The material exiting the tunnel reactors has averaged % solids Uanua } 1907 - April 1998). This results in an average mass of 457 WT/day of material for curing.: COO Canip Dreiser & McKee - a a e e 3 % In Feed Solidi a 3% Ins ' recycle = 0 DTIDT Recycle = 0,25 DT/DT Recycle = 0 .50 t T DT M recycle T/CST Recycle = 1 5 DT/DT Recycle = 2.0T/ T W Feed Solids 3 In - Feed Solids .w % Ire ... rued ent: lelids 1,2 CST/ T Feed Solids 50% Amendment Before Dewatering, 0 Amendment After Dewatering Recycle Solids Content = 43% .2 COM Caml-) Dresser & McKee. .3 0.325 O.35.375 OA 0o4 ertrd Cake Solids, as a fraction Figure 4_1 Plot of Capacity as a Function of Dewatered Cake Solids, Required In -Feed Solids and Compost Recyle rate State of North Carolina Department of Environment and Natural Resources Division of Water Quality Mil�hael F. Easley, Govemor William G, Hc)ssSecretary Kerr T. Stevens, Director June 1, 2001 B. GAILY MCGEE, CITY MANAGER CITY OF HICKORY -REGIONAL COMPOST FACILITY (RCF-) P. O. BOX 398 HICKORY, NC 28603-0398 Dear Mr. McGee- 10 NORTH CAROLINA DEPARTMENT OF ENVtRONmENT ANo NATURAL RESOURCES Subject: Permit No, WQ0004563 City of Hickory Regional Compost Facility (RCF) Distribution of Class A Wastewater Residuals Catawba County In accordance with your renewal and modification request received on November 3, 2000, and responses to additional information requests, received from December 28, 2000 to April 24, 2001; we are forwarding herewith Permit No. WQ0004563, dated June 1, 2001, to the City of Hickory -Rea' zPonal Compost Facility (RCF) for the continued operation of a regional wastewater residuals composting facility for the distribution of Class A residuals. This current pen -nit has been amended to reflect the changes in allotment of ownership capacities, based on the percentage of participant ownership in the RCFa In addition, this permit has been modified to include a provision for accepting up to 200 dry tons per year of the City of Hickory wastewater treatment plant's residuals, on an emergency basis. The monitoring structure of this pen -nit has also been simplified to reflect the sampling protocol currently being implemented at the RCF on accepted residuals from participating facilities, and on the final distribution product, "Catawba ORGRO 0 High Organic Compost. This permit shall be effective from the date of issuance until May 31, 2006, shall void Permit No. WQ0004563 issued September 26, 1996, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring and reporting requirements contained in this permit. Please take time to review this permit thoroughly. Of special, interest are the following itcms� 0 1,, • The use of "Division" within the pen -nit text, refers to the "Division of Water Quality," NOT the "Division of Environmental Management." • The name of" pep ment of Environment, Health and Natural Resources" has been changed to the "Department of Environment and Natural Resources." • Condition 11, 2,, The current pe mfitted residual volume of 7,887 dry tons per year has been reduced to 7,300 dry tons per year based on the infortnation submitted in Attachment 1. "Requested Permit Amounts." ml 1617 M611 Service Cento� Saw& Noith Carolina �jt§0-1617 An Etlual 40ortun4 Aflirmative Abboo Einpl[oyer Telephone (919) 733-5083 Fax (919) 733-0719 50% recycled/1 0% post -consumer paper • Condition 11. 2., reflects the acceptance of City of Hickory WWTP residual volume of 200 dry tons per year on an emergency basis, and the changes in residuals volume for the facilities listed in this table. A descriptive footnote was added to clarify Permittee residuals acceptance and distribution protocol. • Condition 111. 4.. and Condition 111. 6., Although the Permittee accepts 7,300 dry tons per year of residuals from documented sources, the monitoring requirements are based on the actual residuals distribution volume. Therefore, due to the distribution volume being 3,300 dry tons per year, the monitoring frequency noted in the Permit, reflects the 3,300 dry tons per year volume. • Condition 111. 7, the mailing address of the Division has changed. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems, Z� If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request must be in the form Of a written petition, conforming to Chapter 150B of North Carolina General Statutes, -and filed with the Office of Administrative Hearinas, 6714 Mail Service Center. Raleiah, NC 27699- 6714. Unless such demands are made this permit shall be final and binding, I If you need additional information concerning this matter, please contact Theresa Nartea at (919) 733- 5083 extension 375. %* Sincerely, YL t(t Kerr T. ,Stevens cc: Catawba County Health Department-P. C. Box 389, Newton, NC 28658 City of Hickory, Northeast WNVTP10 Cloninger Mill Road, Hickory, NC 28601 City of Hickory, Henry Fork WWTP-4014 River Road, Hickory, NC 28602 City of Hickory WWTP-1560 Old Lenoir Road, Hickory, Tel 28601 City of Newton, Clark Creek W)VTP-P. 0. Box 550,Newton, NC 28658 City of Conover, Northeast WWTP and Southeast TP-P. 0. Box 549, Conover, NC 28613 Town of Maiden, Maiden VvWTP-P. 0. Box 125, Maiden, NC 28650 City of Claremont, McLin WVvTP and North WWTP-P- 0, Box 446, Claremont, NC 28610 City of Hickory (RCF)- ATTM Wayne Carroll, 3200 20'h Avenue, SE, Newton, NC 28658 Mooresville Regional Office, Water Quality Section Technical Assistance and Certification Unit Non -Discharge Compliance/Enforcement Unit NDPU files NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH PERMIT FOR THE DISTRIBUTION OF CLASS A RESIDUALS In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO City of Hickory Catawba County FOR THE continued operation of the Regional Compost Facility (RCF), which is a wastewater residuals composting facility comprised of -biosolids liquid storage, dewatering, in -vessel composting, product storage, odor controliz, and pre-treatment of 7,300 dry tons per year of accepted residuals from the 'cities of Hickory, Newton. and Conover'. and Catawba County, North Carolina; for the distribution of Class A residuals, consisting of the distribution of 3,300 dry tons per year of final product residuals, produced from the sources listed in Condition 11. 2., with no discharge of wastes to the surface waters, pursuant to the renewal and modification request received on November 3, 2000, and responses to additional information requests, received from December 28, 2000 to April 24, 2001 : and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. This permit shall be effective from the date of issuance until May 31, 2006, shall void Permit No, WQ0004563, issued September 26, 1996; and shall be subject to the following specified conditions and limitations: I The distribution of Class A residuals program shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastes resulting from the operation of this program. 2. This permit shall become voidable in the event of failure of the residuals program to adequately protect the assigned water quality standards of the surface waters and groundwaters. 1 The issuance of this pernut shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this program. I 4. In the event that the residuals program is not operated satisfactorily, includine, the >creation of nuisance conditions, the Permittee shall take any immediate corrective actions as may be required by the Division of Water Quality (Division), 5. Diversion or bypassing of the untreated residuals or leachate from the residual treatment facilities is prohibited. 6. A[] leachate must be reused as awetting anent for the processing of residuals or routed to the head of the treatment plant. L The residuals treatment facilities shall be properly maintained and operated at all times. 2, No residuals other than the following are hereby approved for acceptance and final distribution by 0 the Regional Compost Facility, in accordance with this permit: Permit Volume Source County Number (Da TonslYear� City of Hickory: • Northeast WWTP Catawba NCO 020401 2,359 • Henry Fork W)WTP Catawba NCO040797 2,259 to City of Hickory Tp' Catawba NCO044121 200 City of Newton: * Clark Creek WWTP Catawba NCO036196 657 City of Conover: • Northeast WWTP Catawba NCO024252 500 • Southeast WWTP Catwaba NCO024279 303 Town of Maiden WWTP Catawba NCO039594 375 City of Claremont: • McLin WWTP Catawba NCO081370 350 • North WWTP Catawba NCO032662 47 Cat N/A 250 TOTAL ACCEPTED RESIDUALS VOLUME: 7,300 Regional Cogjgogst �Facifitv Catawba *TOTAL DISTRrBUTED RESIDUALS VOLUME: 3,300 The Regional Compost Facility (RCF) accepts and processes 7,300 dry tons of residuals from the above contributors. This accepted volume is blended and composted by RCF to produce a Class A biosolids product of 3,300 dry tons per year. The processed volume of 3,300 dry toils per acre is the amount available for distribution by the RCR 2 3: All residuals shall be adequately stored to prevent leachate runoff until treated. The finished product may be placed on a concrete pad, placed under shelter or covered until such time as it is distributed to the buyer, If an alternate storage site is to be used, approval must be obtained from the Division. 4. No other residuals other than those specified under Condition 11. 2., above may be accepted or processed for final distribution. The Permittee shall request and obtain a permit amendment from the Division for each additional residual source prior to acceptance of that residual, 5. For a Class A residual to be sold or Given away in bags or other container for application to the land, the following must be satisfied: a The Ceiling Concentrations (Dry Weight Basis) and the Pollutant Monthly Average Concentrations (Dry Weight Basis) must be maintained: Ceiling Montbly Average Concentrations Concentrations Parameters mzfkg Arsenic 75 41 Cadmium 85 39 Copper 4,300 1,500 Lead 840 300 Mercury 57 17 Molybdenum 75 Nickel 420 420 Selenium 100 1010 Zinc 7,500 2,800 Upon classification of the facility by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall employ a certified residuals operator to be in responsible charge (ORC) of the residuals program. The operator must hold a certificate of the type classification assigned to the residuals program by the W'PCSOCC, The Permittee must also employ a certified back-up operator of the appropriate type to comply with the conditions of 15A NCAC SG .0202. T Adequate provisions shall be taken to prevent wind erosion And surface rubOff from conveying I Z pollutants ftorn the residuals treatment area onto the adjacent property or into any surface waters. 8, A label shall be affixed to the bag or other container in which residuals that are sold or given away for application to the land, or an information sheet shall be provided to the person who receives the residuals sold or given away in an other container for application to the land. The label or information sheet shall contain the following informatiow a. The name and address of the person who prepared the residuals that is sold or given away in a bac, or other container for application to the land. b, A statement that application of the residuals to the land is prohibited except in accordance with the instructions on the label or information sheet. c. A statement which identifies that this material shall be prevented from entering any public or private water supply source (including wells) and any stream, lake, or river. d, Information on all applicable buffers including a 10 foot buffer between application site and any public or private water supply source (including wells) and any stream, lake, or river. e. Residuals shall not be applied to any site that is flooded, frozen or snow-covered. f. Adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored residuals into any surface waters. N The Regional Composting Facility shall follow the protocol established in the application package concerning the domestic septage received from Catawba County. A three -page log shut shall be completed for each load of septage brought to the regional Composting Facility. All septage shall be domestic in nature and shall be determined to be non -hazardous and non -toxic. An annual composite sample shall be analyzed as outlined in Condition 111. III. MONITORING AND R PORnNi REQUIREMENTS l;: Any monitoring (including groundwater, surface water, residuals, sail, or plant tissue analyses) deemed necessary by the Division to insure protection of the environment will be established and an acceptable sampling and reporting schedule shall be followed, `?. Prior to being combined with residuals at the Penruttee facility, incoming residuals from the sources listed in Condition 11, 2., will be monitored for the contaminants listed in Condition 11. 5., and TCLP constituents listed in Condition 111, 5; Should the: incoming residuals fail to meet required acceptable federal limits, combination with residuals at the Permittee facility shall be prohibited. Proper records shall be maintained by the Permittee tracking all residual activities. `These records shall include, but are not necessarily limited to the following information: a. source, volume and: analysis of residuals b. name of residuals' initial recipient, volume received, and intended use R A residual analysis on the finished compost shall be conducted EVERY Gil DAYS from the date of permit issuance by the Pertnittee The results of all analysis shall be maintained on file by the Pe "tree for a minimum of five years. The residuals analysis shall include the following parameters'. Arsenio Cadmium Copper Lead Mercury Molybdenum Nickel Selenium Zinc Aluminum Ammonia -Nitro -en Calcium Man esium Nitrate -Nitrite Nitrogen % Total Solids PH Phosphorus Potassium Sodium TKN Plant Available Nitrogen (by calculation After the residuals have been monitored for two years at the above Frequency, the Permititee may submit a request to the :Division for a permit modification to reduce the frequency of monitoring for pollutant concentrations. no case, however, shall the frequency of monitoring e less than once per year when residuals are sold or given away. 4 5. A Toxicity Characteristics Leaching Procedure (TCLP) analysis on the finished compost shall be conducted by the Permittee ANNUALLY. The TCLP analysis shall include the following parameters (please note the regulatory level in mg/L in parentheses): Arsenic (5.0) Barium (100.0) Be*nzene (0.5) Cadmium (1.0) Carbon tetrachloride (0-5) Chlordane (0.03) Chlorobenzene (100.0) Chloroform (6.0) Chromium (5.0) o-Cresol (200.0) m-Cresol (200.0) p-Cresol (200.0) Cresol (200.0) 2,4-D (10.0) 1,4-Dichlorobenzene (7.5) 1,2-1 ichloroethane (0.5) ],I-Dichloroethylene (03) 2,4-Dinitrotoluene (0.13) Endrin (0.02) Heptachlor (and its hydroxide) (0.008) Hexachlorobenze ne (0. 13) Hexachloro-1.3-butadiene (0.5) Hexachloroethane (3,0) Lead (5.0) Lindane (0.4) Mercury (0.2) Methoxychlor (10.0) Methyl ethyl ketone (200.0) Nitrobenzene (2.0) Pentachlorophenol (100,0) Pyridine (5.0) Selenium (1.0) Silver (5-0) Tetrachloroethylene (0.7) Toxaphenc (0,5) Trichloroethylene (0.5) 2,4,5-Trichlorophcnol (40U) 2,4,6-Trichlorophenol (10) 2,4,5-TP (Silvex) (1.0) Vinyl chloride (0.2) After the residuals have been monitored annually for two years, the Permittee may submit a request to the Division for a permit modification to reduce the frequency of the TCLP analysis. In no case, however, shall the frequency of TCLP monitoring be less than once per permit cycle when residuals are sold or given away. 6The Permittee must monitor for compliance with Condition 1. 7. of this permit, EVERY 60 DAYS, from the date of permit issuance, Data to verify stabilization of the residuals must be maintained by the Permittee, The required data is specific to the stabilization process utilized, but should be sufficient to clearly demonstrate compliance with the Class A pathogen requirements in 40 CFR Part 503,32(a) and the vector attraction reduction requirements in 40 CFR Part 503.33. In addition, the EPA certification statements concerning compliance with pathogen requirements, vector attraction reduction requirements and management practices must be completed EVE RY 60 DAYS: by the proper authority or authorities if more than one is involved, either the person who Generates the residuals or the person who prepares the residuals to be sold or given away. T Three copies of all required monitoring and reporting requirements as specified in Conditions 111, I .,;111, 2., 111 . 3., 111. 4., IlL 5 - and 111. 6., sh all be submitted annually on or before March I " of the year following the distribution event, to the address below: NC Division of Water Quality Water Quality Section Non-Discliarge Compliance/Enforcement Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 5 8. Noncompliance Notification: The Permittee shall report by telephone to the Mooresville Regional Office, telephone number (704) 663-1699, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following; a. Any occurrence with the distribution program which results in the land application of significant amounts of wastes which are abnormal in quantity or characteristic. b. Any failure of the distribution program resulting in a release of material to receiving waters. c. Any time that self -monitoring information indicates that the facility has grone out of 41- compliance with the conditions and limitations of this permit or the parameters on which the system was designed. d, Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate residual treatment. Persons reporting such otcurrences by telephone shall also file a w1itten report in letter form withinfive days following first knowledge of the occurrenIce, This� teport�must outline the acrions taken or proposed to be taken to ensure that the problem does not recur, IV. GROUNDWATER REQUIREMENTS I The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary is for disposal systems initiated after December 31, 1983, and is established at either (1) 250 feet from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under North Carolina General Statute 143-215.6A(a)(1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remediation action on the part of the permittee. 1 Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided, V. INSPECTIONS 1. The Pe tree or his designee shall inspect the ispiduals storage, transport, and treatment facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Pe "tree shall maintain an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of five years from the date Of the inspection and shall be made available to the Division or other pen-nitting authority, upon request. 6 2. Any duly authorized officer, employee, or representative of the Division may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the treatment site or facility at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records that must be kept under the terms and conditions of this permit-, and may obtain samples of groundwater, surface water, or leachate. VL GENEX4�L CONDITIONS I This permit shall become voidable unless the distribution activities are carried out in accordance with the conditions of this permit, the supporting materials, and in the manner approved by this 2. 3. 4, LRONERM This permit is effective only with respect to the nature and volume of residuals described in the application and other supporting data, This permit is not automatically transferable. In the event that there is a desire for the facilities to change ownership or a name change of the Permittee, a formal permit request must be submitted to the Division accompanied by documentation from the parties involved, and other I g supportin materials as may be appropriate, The approval of this request will be considered on its merits and i may or may not be approved. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215,6A to 143-215.6C. 5The annual administering and compliance fee must be paid by the Permittee within 30 days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 6, The issuance of this pennit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. C� 7. The Permittee, at least six months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the pennit for such period of time and under such conditions and limitations as it may deem appropriate. This permit may be modified, or revoked and reissued to incorporate any conditions, limitations and monitoring requirements the Division deems necessary in order to adequately protect the environment and public health. Permit issued this the first day of June, 2001 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0004563 7 101 7 r �., �..�,� . N, r G$ w' 0 14, �ry � � A � t r, ck # x 'IfCityof�+c?��' �%1��e 3200 20th Avenue SE, Newton, NC 28658 ,It.' lilt, a M y. C << A W a; r 200 g Po ran " yys yy s 4 1 M Pie o o o�& PROFESSIONAL SERVICES GROUP, ° -. HICKORYIONAL COMPOST FACILITY PROCESS FLOW S �MATI LIQUID RAW I U RECEIVING STATION r__ -I AMENDMENT Li STORAGE 1:1 El SILO x " [ TWO -STAGEµ I CHEMICAL I SCRUBBERS BIOSOLIDSI BLENDER t AMENDED CAKZESTORAGE BELT FILTER PRESSES BIN." x THREE -STAGE a CHEMICAL ° SCRUBBERS al II' -I ° A BROOK-SI ON- ARTLEY r :r IN-VESSELCOMPOSTINGr ____ ___®.._ _a.-_®___-- e 1 ° x " p x z � T h F M " RMvv I I I7u,,"® R F A --I i Lo TUNNEL mpo T REACTORS to T " s-------------- COMPOST CURE PAS FINISHED COMPOST CATAWBA ORGRO COMPOST PRODUCT PUMPERS CERTIFICATION OOPS N 7 1 Disposal Site. PSG s Newton Local Permit certify gnat X am the owner and/or operator of (Name of Business) septage management firm, and on the day 'a 19 s i pumped the septic tank located on the property of:: (Property Owner or Accent located at: (address, City, Sin) (Telephone of owner) --only ly if available-- 1 further certify that to the beset of [icy knowledge the seWage discharged at the Regional Sludge Management Facility is domestic sdptage. Dumped, this the ay � T Me. am/pm Vaned Firm Operator si Property Owner or Representative (only if available) Directions To property: damping Location One site only Two sites add ti nal site, name address location t drt-a-toile'tv.. o yl 1 Original to be deposited into the forms receiving box .COPY to septage management firms --- --ram P.O.CATAWBA COUNTY RZALT11-1 DEPARTMENT _ pax 389 Newton, North Carolina S S " (704) -4SS-S270 TDD (704) -4SS-8200 Owner's Name rddress city State io Phone Number S. Business Name Ad press C i t State Zip Phone Number County State Permit NCS No 3. Counties of Operation: 4. Pumper Trucks: Number C erated Trig Lic. No. Serial No. Capacity gal. gal. gal Make mode' Color gym. Service provided : Residences — Restaurants, industry, 6, Name zund -hone number of individuals authorized to operate -"sacks : Na �e ia''#ione 7. insurance Company Product Liability policy No. Policy Z .. irat,ion Date (Zn ? se a Copy of Your policy) S . Estimated Yearly Volume of Se tage gallons: * '7 " septa,ge disposed in Catawba County must: be disposed at either the Regional Sludge Management Facility or at one of the designated manhole- dumping stations of the City of Hickory or City of Newton Certify that the information provided above is true, complete, l.ete, d correct to the best of my knowledge and belief. owner/Manager Date Local : Permit CATAWBA COUNTY PUBLIC HEALrR LSE ENT ENVIRONMENTAL HEA.LTI SEC" Cl PERMITA SEPTAGE MANAGEMENT FIRM Per -mission is hereby granted to or Name ofFirm NCS Local Permit Address to operate a Septage Nfanagermnt First., as defined in "Catawba Counry. Ordinance en latin*the Collection, I ransportation, and Disposal of SeptaSe", in Ca~,.ameba County. 1hls Permit to operate expires on December 31, 1 � is not t:ansfezabl fforn one person to another, and may be suspended or .revoked upon a finding that its issuance was based upon incorrect or inadequate information provided or, the :-�-ms approved Application for Permit to Operate a Septae Disposal Firm or it: accordance to Section 50 .2 , Penalties and Remedies of the "Catawba County Crdh ance Paginating the Collection, Transporiation, and Disposal of Senta e". Date Signed Catawba County .Public health Dena���tint 'ruck lic no. Make Serial no ode Capacity Color Vn pumptrs .per pp' 41-e slictiael F, Easley, Governor William G, Ross Jr., Secretary North Carolina Department om f Environent and Natural Resources Xan>V,V,: Klimek, P.E., Diroctor. W, Division of Water Ou'ali'� September 17, 2002 MR, CHUCK HANSEN, P.E., DIRECTOR OF PUBLIC SERVICU SEP 19 nv CITY OF HICKORY POST OITICE Box 398 HICKORY, NoRni CAROLINA 28603-0398 A u0ject: entut No. W OV-1 Return of Permit Application Package City of Hickory Regional Compost Facility and Residuals Distribution Program Distribution of Residual Solids (503) Catawba County E013101"M This letter is in reference to the permit application package received on Septernber 13, 2002 for the modification of the above -referenced residuals composting facility and distribution program. The Division of Water Quality's (Division) Non -Discharge Permitting Unit has completed an administrative review of the package and is returning the eDC10sed pen -nit application package due to the following reasons: 1. Item 1. 1 - on Page I of 8 of the submitted application forin states that the applicant's name is the "Regional Compost Facility ' ." Note that the applicant should be the person who or the entity that owns the facility and will be responsible for ensuring compliance with the issued permit and all rules and regulations. In this case, it appears as if the City of Hickory should be, listed in Item 1. 1. as the applicant's name. Please amend the application fora accordingly. 2. Note that Regulation 15.E NCAC 2H .0206 (b) (4) requires that applications and other supporting documentation, if the applicant is a municipality, must be signed by a principal 7 executive officer or ranking elected official (e.g.,, mayor, city manager, etc.). As Director of Public Services, Mr. Chuck Hansen does not meet this criterion. Therefore, submit an amended Page I of 8 and Page 8 of 8 that has been signed by a person who meets this criterion. Note that the Division will accept a letter from a person who meets this criterion that specifically delegates Mr. Hansen as the signing official for the purposes of this application and its resultant permit. 3. Section TV. of the submitted application fonri was not completed in its entirety. Specifically, Pages 3 of 8 through Page 5 of 8 as well as the analytical data required in the iterns on those pages,were not submitted to the Division for review., Please ensure that all of these pages of the form and the analytical data (i.e., the TCLP, corrosivity, ignitability, reactivity, metals, nutrients, and micronutrients) are included with your resubmitted package. Note that all analyses should be performed on the residuals generated by the Town of Catawba Wastewater Treatment Plant as they are to be transported to and received by the Regional Compost Facility. Non -Discharge PennItting Unit Internet hftpWh2o.enr,suue,nc.us/ndpu 1617 Mail Service Center, Raleigh, NC 27699-1617 Telephone (919) 733-5083 Fax (919) 715-6048 DENR Customer Service Center Telephone 1 800 623-7748 An Equal Opportunity Action Employer 50% recycled/1 056 post -consumer paper 4. Please answer the following questions related to the handling of the residuals generated by the Town of Catawba Wastewater Treatment Plant* a. Are the residuals going to be transported as a liquid from the Regional Compost Facility or is there going to be additional treatment (i.e., dewatering) at the Town of Catawba Wastewater Treatment Plant? b. How will the residuals be transported from the Town of Catawba Wastewater Treatment Plant to the Regional Compost Facility? c. Who will be responsible for the transportation of the residuals generated from the Town of Catawba Wastewater Treatment Plant to the Regional Compost Facility? Does that individual/entity have an emergency spill plan in place currently? & Provide a vicinity, map that shows the location of the Town of Catawba Wastewater 'Treatment Facility, 5. Please answer the following questions related to the design of the Regional Compost Facility and the operation of the residuals distribution program: a. What is the maximum design capacity of the Regional Compost Facility? SpecificaIly, the Division is interested in how many dry tons of residuals per day andlor per year the Regional Compost Facility may accept and still be able to meet the stipulated pathogen and vector attraction reduction requirements. Provide an evaluation or calculations that have been signed, sealed, and dated by a North Carolina -licensed professional engineer that substantiates the maximum processing throughput. b. The existing permit for this facility states that Regional Compost Facility is approved to accept a maximuni of 7,300.00 dry tons per year of residuals from several different residuals source -generating facilities. Will the 8.(K) dry tons per year of residuals proposed for acceptance from the Town of Catawba come out of this total allocation or is it proposed that the maximum acceptancelprocessing volume for the Regional Compost Facility be increased to 7,308.00 dry tons per year? c. The existing permit for this, facility states that Regional Compost Facility is approved to distribute a maximum of 3,300-00 dry tons per year of finished residuals product. Will the 8.00 dry tons per year of residuals proposed for acceptance from the Town of Catawba come out of this total allocation or is it . proposed that the maximum acceptance/processing volume for the Regional Compost Facility be increased to 3.308-00 dry tons per year? d. Is the 3,300.00-dry ton per year quantity equivalent to the maximum volume of finished residuals product permfitted fear distribution (i.e., mixture of composted residuals and any amendments) or of the residuals alone? If the quantity represents the latter figure, please provide the maxii-fitint volume of finished residuals product that is proposed for distribution. & The applicant's certification, as required on Page 8 of 8 of the submitted application form was not provided. Please ensure that an appropriately -signed certification page (i.e., see Item 2. above) is included with your resubraitted package. N For the above -listed reasons, the Division must return your permit application package as incomplete in accordance with forth Carolina General Statute 1 3_ 15.1 Please be advised that operation, alteration, expand. and/or change of any residuals management program without a valid permit is a violation of North Carolina General Statute § 1 - 15.1 any may subject theowner/operator of the progrant to enforcement action in accordance with forth Carolina General Statute 1 -215. . Civil penalties of up to $25.000 per day per violation may be assessed for failure to secure a permit required by North Carolina Creneral Statute 1 3- 15.1 When you have obtained the information that is needed to male your permit application package complete, you may resubaut the package for review and approval. Note that the Division n has returned the entire permit application package to you; therefore, the returned package along with the above listed omitted items must he resubmitted to the mailing address listed on the first page of this correspondence if you choose to continue pursuing a modified permit `t for this residuals management program. if you have any questions anfor comments regarding this matter, please do not hesitate to contact ine at any time at 1 733-5083, extension 353, or at hannon,.thombur ncr ail netp and i will be happy to provide additional explanation: as required, Thank you in advance for your cooperation and assistance. Sine rely, Shannon Mohr Thornburg Environmental Engineer Enclosure cc /o enclosure): Mr. Kevin B , freer, P.E., City of plickory" s. Ellen, Hoffman, n, Mooresville regional Office r Permit File WQ0004563 PU Piles - Returned Projects 200 (Pre -Review) lity Section IN HICKORYREGIONAT COMPOST FACILUY TELEPHONE 829465-1401 320020r"'AVENUTE SE, FACSIMILE 828-465-4115 USFYVAELP NEWTON, NC 28658 E-Mail carroldw@usfilter coin February 14, 2002 DENR/DWQA(Vater Quality Section Non -Discharge Compliance Unit 1617 Mail Service Center Raleigh, N,C. 27699-1617 Re: 1001 Amw 9"ort - 40 CM Part $03 for 004WOM Compost Fadft it! Hlckot�, NC MR doll (BIT3161-0 ke�spectlfully subrhitted, are Carroll Project Manager ca ChirJ66 DK606en, RE.ik" cfai� con~ Ma* Vanagd, USPOS Marfih VllftenNovftn �nrn Wirfieac( USMS Ban* Edwards, Catawta Coctrity Hck" Project File U$FM Hotlstoh PILO. Hkk60if�6 WVINDI water company SLUDGE CONSORT IUM- HIC"KORY, NORTH CAROLINA REGIONAL COMPOST FAC11,11Y 2001 - 40 CFR, PART.503 ANNUAL REPORT Monitoring, Record Keeping, and Reporting for Preparing Sewage Sludge for Reneficial t."Se At In,-V'essel Biosolids (I., omposting Facilitv Presented to: DENR/DWQ/Watcr Quality Section Non -Discharge Compliance Unit 1617 Mail Service Center Raleigh, N.C. 27699-1617 Submitte d for: City of Hickory, North Carolina Public Services Department P.O. Box 398 Hickory, North Carolina 28603-0398 Pre ared b US Filter Operating Set vices Regional Compost Facility 3200 20th Avenue, SE Newton, North Carolina 28658 "la RR(JARY.,2(N)2 2 REGIONAL COMPOST FACILITY HICKORY NORTH CAROLINA Environmental Permits: NC D 1224 SOURCE AND PERMIT NUMBERS, The bias lids received at the Regional Compost Facility were generated from a variety of permitted cities and to within Catawba County North Carolina. In 2001 the Regional Compost Facility received biosolids from the following con-anunities and no other source was accepted. The following also includes their permit number. SOURCE PERMIT NUMBER City of Hickory (Northeast) NCO020401 City of Hickory (Renry Fork) NCO040797 City of Newton (Clarks Creek) NCO036196 City of Conover (Southwest) NCO024261 City of Conover (Northeast) NCO024252 City of Conover (Southeast) NCO024279 Town of Maiden NCO039594 Town of Claremont (North) NCO032662 Town of Claremont (McLin) NCO 081370 Catawba County Domestic Septage NA 3 EXECUTIVE SUMMARY As required under the authority of Section 405 (d) of the Clean Water Act (CWA), as amended by U.S. EPA and promulgated at Title 40 CFR Part, 503, please find herewith the Monitoring, Record practices and Reporting practices and procedures in place for the beneficial, use of sewage sludge applied to land as finished compost at the Regional Compost Facility (RCF) in Hickory, North Carolina. The RCF is a twenty dry ton per day (20.0 DT/dy) in -vessel composting facility using the Ashbrook-Simon-Hartly (A-S-11) Tunnel Reactor Technology. To local governments, comprised of the Cities of Hickory, Newton, and Conover, and Catawba County, North, Carolina, own the RCF. These four local governments formed a Sludge Consortimn to provide centralized facilities for the management and disposal of their combined municipal wastewater biosolids. On July 1, 2001, the city cafe can: sold their remaining capacity to the other entities and is no longer an owner, but is allowed to deliver their biosolids on an emergency basis. Class A wastewater residuals are processed at the RCF and distributed in full. compliance and accordance with the provisions and requirements set forth by Permit No. WQ0004563. The RCF is built on a 15- acre site in Newton at an equidistant location for all Consortium members. The RCF is comprised of biosolids liquid storage, dewatering, in -vessel composting, product storage, odor control, and pretreatment effluent facilities. The biosolids are prepared for beneficial use,as finished compost, analyzed, classified, marketed, and distributed in bulk to a variety of land application,%. The pretreated effluent is discharged to the City of Newton's wastewater treatment plant for final disposal. The Sludge Consortium (Owner) entered into an agreement with US Filter Operating Services (USFOS), to provide full contract operatior,, maintenance, and management (OM&N,I) services at the T. Therefore, USFOS submits this annual report to provide all available information and data for 2001 in accordance with and to demo Irate compliance with Permit No. WQ0004563 and the 40 CFR Part 503 reporting in Subpart 503.18 for land application. Included herein, is a report of the biosolids that was processed in 2001 and a description of the afternatives selected for compliance with the Pathogen Reduction and Vector Attraction Reduction requirements, A certification statement is also provided for this Annual Report. As a Class A Sludge Management Facility, the RCF prepares a Class A "exceptional quality' biosolids, in compliance with the requirements in 40 CFR Part 503 as documented herein, 'This annual report provides the required general infortnation as well as specific information on the amount of biosolids that was processed; composted biosolids use and disposal practices; generators and preparers of the biosolids as owner / operator of the biosolids management facilities; description of selected alternative for pathogen reduction requirements; description of selected alternative for vector attraction reduction requirements; process monitoring and record keeping procedures; and listing of all relevant environmental permits. 4 We are pleased to report that the RCF achieved full compliance with the general conditions and performance standards of the NC DEHNR/,DEM Permit, as well as its O&M requirements and the pollutant limits in Tables I and 3 of Subpart 503,13; the pathogen reduction requirements in Subpart 503.33(b)(5). Compliance with the frequency of monitoring, record keeping, and reporting of these standards that have been in place when the RCF was placed into service on January 3, 1995 Compliance with these standards in 40 CFR Part 503 for the pollutant limits, operation standards for pathogen density reduction and vector attraction reduction, general requirements, and management practices was demonstrated and documented by the Monthly Operations Summary Reports for 2001, provided herein as Exhibit 2. I GENERAL INFORMATION Facility. ailing Address and Location Regional Compost Facility RCF 3200 20th Avenue, S.E. Newton, North Carolina 5 The Regional Compost Facility is a Class A Sludge Management Facility as defined in 40 CFR Part 503.9(q). facility currently employs one method of bio ohds management that requires compliance with 40 CFR Part 503 requirements. The primary method of sewage e sludge disposal is its beneficial use at the on -site dewatering and in -vessel composting facility, which prepares the wastewater residuals for land applications Generators / Preparer of Biosolids The Sludge Consortium,represented by four Deal governments, generates biosolids during the treatment of domestic sewage at their publicly owned treatment works and prepares materials (dewat red cake and finished compost) from biosolids. The 1;CF i owned by the'Sludge Consortium, comprised of the Cities of Hickory., Newton, Conover d Catawba County, North CaroliJuly 1, 2001 the city of Newton sold their remaining capacity to the other entities and is allowed to bring biosolids in emergency conditions. In January of 1995, the Consortium entered into an agreement for operations, maintenance, and management services of its I .CF with Professional Services Group, Inc, C currently called US Filter Operating Services ( FOS). ConsortiumOwnership: Januga 1 —:June 30,27001 Jul I ---December 31. 2001 City of Hickory . 66.0% City of Hickory 66.0% City ofNewton 0 % City ofNewton 0.01/ City of Conover - 11 % City cif Conover 15.5% Catawba County - 1 a % Catawba County g 1 . �'r Owner / Generator: City of Hickory Attn: -Mr. Charles D. Hansen, P.E. Public Services Director P.O. fox 398 Hickory, NC28603-0398 Operator / Preparrer US Filter Operating Services Attn: Wayne Carroll, Project Manager Regional Compost Facility 3200 20th Avenue, S.E. Newton, NC 28658 Tel. 5 - 11 F-Mail — carroldwaustilter.com 2 EnNiromnental Permits Regional CompostFacility: NC DEHNR Compost Permit No - WQ0004563 Cityof Newton, Industrial riser Pretreatment Permit No. ,- 1224 I. RIOSOLIDS PROCESSED The amount of biosolids received and processed forbeneficial use and disposal at the RCF during the 2001 annual reporting period was 2,563 metric dry to (MDT). computerized biosolids dewatering report, its Exluibit 2 page 6, for the belt d tet press (1PP) operations at the lP will support documentation and information for the following computation of the actual MDT of biosolids prepared for use and disposal i 2001. 001 Operations - 23563 MDT 1. try short tons of biosolids loaded to the belt filter presses: Dry spurt tons = totalized BFP load ( `T"from 0 1/0 1 /01 - 12/ 1 /01 e 218 a Ivry short tons of biosolids captured the belt filter presses. Dry short tons = totalized BFP load T avg. solids capture(' 2,840 x 0.995 -2_,826 l . Metric dry tons of biosolids processed for beneficial use: Metric dry tons = total BFP captured dry short tons (DT) x conversion factor 2,826 x 0.907 2 563 MDT' The determination of the dry short to of biosolids received and loaded to the, belt filter presses are shown in a computerized RC F Operations Summary report as Exhibit 2 page 6. This biosolids loading has been deterniffied by monitoring the, number of belt filter presses in service (I or 2), the actual run time hours each 24 hour operating day, direct flow metering of the volumetric rate of sludge feed (gallons per day - GPD), and gravirrietrically analyzing the tirne-composite sample of feed sludge for total solids (% TS) using Standard Methods Part 2540 G., (APHA, 1992). An automated moisture analyzer that operates on the basis of infrared technology and moisture analyses using drying and constant weight has analyzed the feed solids. A composite of the feed solids, cake solids, and a conservative estimate for the filtrate were obtained daily to compute a materials balance around the belt filter presses to determine solids capture (%). Since the RCF does not have a weigh belt on its sludge cake conveyor belt, the generated amount of biosolids for in -vessel composting was deternfined by performing a daily materials balance of the dewatering process. All of the dewatered sludge cake was processed in the Tunnel Reactor in -vessel composting facility. Thus, all biosolids loaded and captured at the BFP represents the biosolids generation and processing is for the Annual Report and the amount of biosolids prepared as finished compost for land application in accordance with 40 CFR Part 5 03 . The biosolids received at the Regional Compost Facility (RCF) were beneficially used at the on -site dewatering and in -vessel composting facility. The biosolids management and disposal practices are the beneficial use of sewage sludge via composting to produce a high quality soil product which was sold and, or distributed in bulk for application to the land in accordance with 40 CFR Part 503, Subpart B regulations. As presented in the attached Site Plan and Process Schematic (Figures I and 2), the biosolids; processing train and management practices consists of receiving and storage of liquid biosolids and wood amendments, mechanical It filter press dewatering, in -vessel biosolids composting, outside curing and maturation, product storage, foul air scrubbing, and wastewater pretreatment, The RCF is a PFRP facility and produces a Class A 4exceptional quality' biosolids residual product. SURPARTIC - LAND A"VCATION ss Imm PatlLoZeq Reduction Re ggirements - AltertLative A5-LPIRP As Previously stated, the Regional Compost Facility is a "Process To Further Reduce Pathogens" (PFRP) system for treatment and beneficial use of dewatered biosolids. This section of the Annual Report states that USFOS and the Consortium have utilized Class A Pathogen Reduction using Alternative A5 - PFRP via Composting to demonstrate compliance with 40 CFR Part 503.32(a)(7) and in continuity with 40 CFR Part 257 regulations. The temperature of the biosolids inside the Tunnel Reactors was maintained at 5 5 deg. 13 1 deg. F) or higher for at least three (3) days. The design capacity of the four A-S-H Tunnel Reactors is approximately 54,432 ft (2,016 yd.). The standard operating procedure' (SOP) for processing biosolids in the A-S-H in - vessel cornposting system employs a process using single stage horizontal plug flow. The raw (in -feed) compost was deposited in the front of the Tunnel Reactors with the addition of recycle material and discharged after active in -vessel composting and initial curing (out - feed compost) from, the end of each reactor. Thus, the active composting phase occurs in the first two-thirds of each Tunnel Reactor and partial curing occurs in the remaining third of each Tunnel Reactor. Based upon site -specific monitoring of the bulk density of the in -feed mixture compost and recording of the number of hydraulic rain pushes for each Tunnel Reactor, the volumetric loading (yd/dy) is accurately determined for each processing day. This volumetric loading was divided into the fixed total reactor capacity to compute the con patted" SRT (days), which is a conservative determination of the amount of time spent in the in -vessel reactors since compaction and compression of compost materials is not considered (typically adds another 20% to the "uncompacted", SRT). The average Aincompacted" SRT for each Tunnel Reactor was approximately 29.8 days. The actual SRT considering compaction and materials compression averaged 27.2 days as highlighted on page 8 of the Operation Sumniary report. During this in -vessel composting period, at least three (3) days of processing time was continuously available to achieve PFRP in the Tunnel Reactors as the in -feed compost traveled horizontal from the front to the back of the 63 foot long reactor and eventually discharged as out -feed compost. Seven (7) thermocouples and 7 sampling ports are installed inside, and along the length of each Tunnel Reactor to monitor temperature within the compost biomass. A total of twenty-eight (28) discrete measurements of temperature in the compost process are monitored and recorded by the compost facility personnel for documentation. The side, and top sampling ports give the facility the ability to measure temperatures in each tunnel manually with an o perator- inserted probe. The average of certain aeration zone temperature readings provide the daily determination of PFRP for the Tunnel Reactors. These daily PFRP temperature logs were documented for each Tunnel Reactor and reported on the computerized RCF Operation Summary Report (pages 9-12) to docum, ent the composting process was maintained at or above 55 deg. C during the period of January through December 2001 to comply with Alternative A5 of 40 CFR Part 503.32. As shown rn Exhibit 2 page 8, the average PFRP temperature for all four Tunne I Reactors was 62.2 deg. C. 10 In accordance Nvith 40 CFR Part 503.32(a)(7), the composted biosolids was analyzed for the density of Salmonella spa bacteria at the time it was being prepared for sale and distribution into the n-wrket place for final land application and was found to be well below compliance limits, The bimonthly composite samples were prepared for Salmonella analysis on a dry weight is and analyzed in accordance with Standard Methods Part SM2540G. In the reporting year of 2001, as shown on Exhibit 1, the Salmonella SP. density measured for discharged compost from the RCF indicates that none was detected. Certification Statement - I certify, under penalty of law, that the ClassA pathogen requirements in 40 CFR Part 503-32(a)(7) have been, met. This- determination has been made under my direction and supervision in accordance the the system designed to ensure that, qualified personnel properly gather and evaluate the information used to determine that the pathogen reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and imprisonment." Undersigned. Waof LTSFOS Project Manager Vector Attraction eduction _ tion The Regional Compost Facility uses the Aerobic Process (Thermophillic Composting) to demonstrate and achieve compliance with the Vector Attraction Reduction requirements set forth in 40 CFR Part 503,33(b)(5). Specifically, Option 5 as an Aerobic Process at Greater Than 40 deg. C (104 deg. F) is most appropriate for achieving Vector Attraction Reduction. As previously described in this Annual Report, the average, Actual, SRT in the in -vessel compost reactors was 27.2 days for the reporting period of 2001 . The dewatered biosolids was composted and treated aerobically at thermophilic temperatures during this period of in -vessel processing time. The computerized composting performance reports document the aerobic processing of the dewatered biosolids in accordance with 40 CFR Part 503.33(b)(5). The dewatered biosolids have been aerobically treated for a minimum of 14.0 consecutive days during which the daily, minimum temperatures of the Tunnel Reactor have been maintained above 40 deg., C and the average temperature maintained higher than 45 deg, C. As shown on page 8 of the operations report, the average Vector Attraction Reduction (VAR) temperature for all Tunnel Reactors was 58.1 deg. C. Certification Statement - " I certify under penalty of law, that the Class A vector attraction requirements in 40 CFR Part 503a)(5) have been met. This detennination has been made under my direction and supervision in accurdancewith the system designed to ensure that qualified personnel properly gather and evaluate the information used to determine that the vector attraction reduction requirements have been met. I am aware that there are significant penalties for false certification including fine and impfisomnent." Undersigned. ;` Wa e arro OUU USFOS Project Manager 101HUCINIIIE131= PFRP Certification Statement `I certify under penalty of law that this document and all attachments were prepared under my direction and supervision in accordance with the system designed that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the available information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that the are significant penalties for submitting false information, including the possibility of fine and imprisom,nent for know'rig ,violation" Undersigned. Date Signed: Wa I ynekarroll, USFOS Project Manager Regional Compost Facility 3200 20th Avenue, S.E. Newton, NC 28658 (828) 465 - 1401 E- Mail - carrold wausfilter.com tali , In, rc °.,.•..-.._. ,r"' _ _ It i_� � a fp3" 3, 7 I . `° — toaasit W W 4MR " LA-ttollvto d+ ' 9 � +e Iw I yi Pj: I ar.# , WAA VAN I .sty a fl i W Wa1�R 00 W t t 11 ire—=` M at of w R$1f%ktCWY i sit maarX II3i aem a, Rtt1,aur , sa drW nu,t a �� , , sI#afryr e k 'rW �#accc a ' IW 9 ,—..,..._.-W i_...._I_ i:Rt#T �+�f mow.# YawsIs x#artukr 1 ra„## # I It §spit,ff Nl „r I �, x###n w.aatatq Pt To a' fax I E1481K, Caxwjt PROCTECI slatwIAa° I . ,� •I� _ aro tx °aa tr fSS a #tr 6, y 1 # I �p? two-Wi4 # ,ter tress "I" , MR 4w It 01 arm sCrtrtYiR"` Ji,I s it h E7R.a r SIOR &IKXCWCf t' FIGURE R Is ., yy gg IIi„¢ipN's# are a#ar.cf#%s# J I I i 1W'rsr y dy It " r If t 6W ATE PLAN r t'. e 1 E; 1N-1, a W#.G..E iEGNA _ CiFaTlNz FACLITY l MOLINA �:GSkkM(4y,W5. &4 ® s.`�^.. eN'1'§: ^^— .r«.... p.��.,.p.,q..y'.q..., LIQUID RAW 131OSOLIDS RECEIVING STATION' AMENDMENT STORAGE IL El Li TWO —STAGER CHEMICAL g SCRUBBERS BIOSOLIDSt BLENDER - AMENDED.® CAKE ELT FILTER PRESSES` , STORAGE IN ---------- THREE -STAGE CHEMICAL _SCRUBBERS ICE III -VESSEL. COMPOSTINGBUILDINGAIR i ..r...._»..«.wrt«.wm _ro. ...e«_. _�o-�... ®.�. r r 1 w«_.w..,..w.wm.,m, ...m. �,.w wm _mm »n..r.arw ...6 , t t c r r a p N s r' TUNNELt COMPOST REACTORS ry i .®:w—ray W....—..._wr,.,„.. a:®_..... �........�. __....�.. ,..w,,.,: OIIICT IIIE AL3 INllli Ot19rIIsGT ATA�A LR COMPOST PRODUCT EXMBIT 1 REGIONAL COMPOST FACILITY HICKORY, NORTH CAROLINA REGULATORY COMPLIANCE SUMMARY ,GEN AND VECTOR ATTRACTION REDUCTION FORM Facility Name REGIONAL COMPOST FACILITY Permit Number _WQ 0004563 WWTP Name NPDES# Monitoring Period: From 01101/01To12/31/01 Pathogen Reduction (40 CFR50332) - Please indicate level achieved and alternative performed Class A —1— Alternative I Alternative 2 Alternative 3 Alternative 4 Alternative 5 _X_ Atternative 6 Class 8 Alternative I T AN ernative 2 Alternative 3 It applicable to alternative performed (Class B only ) indicate 'Process to Significantly Reduce Pathogens* — Aerobic Digestion —Air Drying — Anaerobic Digestion — Composting if applicable to alternative performed (Class A or Class B) complete the following monitoring data, .- Lame Stabilization i Aflowable ievel Path Densaty Number of Frequency of Analytical Parameters in Sludge Minimum Geo. Mean 1-Max-i-irrium Units Exceedences Analysis Sarripi e Type T��ue Fecal Coliform 12M' WN per gram of total solids 2c 2x106 CFU per gram of total solids iOOO MPN per gram of total sobd d2 —,Sht) ssi=(lla 3MPN per 4 ba� I Hen per grams total N/D N/D MG/KG 0 Bi-Monthly Compost SM254OG of fecal coliform, lsokd(dryhcaght) I Vector Attraction Reduction 40 CFR $03.33) - Please indicate option performed Option 1 _ Option 2 _ Option 3 — Option 4 Option 5 Option 6 _ Option it _ Option 8 _ Option 9 Option 10 No vector attraction reduction options were performed Certification Statement ( please check the appropriate statement) I certify , under penafty of law, that the pathogen requirements in 40 QFR 503.32 and the vector attraction reduction requirement in 40 CFR 503,33 have been myn,* I certify, under penalty of law , that the pathogen requirements in 40 CFR 503,32 and the vector attraction reduction requirement in 40 CFR 503.33 have not been met.* (Please note it you check this statement attach an explanation why yw have not met one or both of the requirements.) This determination has been made under my direction and supervision In accordance with the system designed to ensure that qualified personnel property gather and evaluate the information, used to determine that the pathogen and vector attraction reduction requirements have been met I am aware that there are sivlif Icant penalties for false certification including fine and imprisonment. Wayne Carroll Project Man2ger PreparetName and life (type or print) Land Applier and Title (if applicable) (type or print) Signet , of Preparer Date Si nature of Land Applier(if applicable) Date OEM FORM RF(10194) RESIDUALANNUAL SAmrLING SUMMARY FORM i Attach this form to the corresponding laboratory analysis. Please note that your permit may contain additional parameters to be analyzed than those required to be summarized on this form, i Permit Number �Q N�99 3 t ratty irnalabs International IIcNi eaorl +rtst ii� ni Heel LeNrrretdries, ii t3 P # or WO (M81duat only facilities) WQ 003 j TN' Name Residual Analysis Data Date sampled (grab) or Nate care osited / ;/91 9 #12101 06/20101 9 1 0/01 10118/01 1 10 /i 1 Percent Solids .9 7 .9 69.0 M0 610 610 PARAMETERS (mg/kg dry wel hill Aluminum 5,040 5,100 6,700 }1C19 ,99 ,200 Arsenic OM 1M 019 0.91 039 0,88 Cadmium 9w 9. 7 9, 9. 7 773 0,52 Chromium o er 133 130 199 131 150 120 Lead 12 9.3 11 13 13 1- N erou 9739.31 9. 0.39 0,47 O.9 of bdenum 5,2 9 11 T6 7.6 7,3 Nickel 6.9 &6 8.2 7.3 9,05.2 Selenium 1,2 11 <9, 2 1.3 19 1.9 Zino 9 31 9 290 230 TN NN 15,300 9,100 15,000 9,400 1 g990 73,901 Ammonia Nitrogen 5,570 2,4001 4,100 2,500 3,000 3 19g Nitrate -Nitrogen 3 ,1 47 27 39 27 30 Total Pho horous q 99 ,9 f 99 x7t19 x99i 1„400 ppr �VWURE N OF N i certify , under penalty of low that this document was prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. l are sere that there are significant penalties for submitting false Information, including the possibility of fines and imprisonment for knowing violations." DEMFORM F (101 ), Bi - MONTHLY CERTIFICATION STATEMENTS • 'ENWERATURE - 40 CFR part Regional ost Cmpo55 deg, for 3 consecutive dqs, Facility - 14--9 deg. C for 3.14 consecutive days, (please See ()petation Summary Report page 8)- PATHOGEN KILL - 40 CFR Part 503,32(a)(7) - Salmonella - Limit 4 (MPN/4g) Dry Weighti3asis, Regional Compost Facility Salmonella Results - NID (M]uN/4g) Dry Weight Basis, Fecal Cojjf4)rm �ILA (Please See Report of Analysis for lab data). — CERTIFICATION STATEMENT - 'I certify under penalty of law., that the Class A pathogP m requireaunis in, 40 CFR art 503-32(aX7) havebeenmet, This determination has been made under rnydhvctioa and supervision maccordancewith thesysuan designed to ensure that qualified Persomed property Both- and evaluate th's infOrmation used to determine that L pa uge, ction r ire have been met. I am aware that them are significan he th redu equ menu t Penalties for false certification including fine and imprMumaur Undersigiled. �yn�c Project Manager ector Attragg— rP-4j. n 5 T'ME & TE'NMEkkTURE - 40 CFR Part 503.33(b)(5) Mnimum - 14 days above 40 dam, C and the average temperature at or abov, e 45 deg. C Regional Compost Facility ® deg. C for approximately 12.0 days . (Please see Operation Somoully Report, page 9) CERTIRCATION STxTE.,�tE,'s7 - q certify under penalty Of law, and the Clam A Vector Attraction requirenteuts in 40 CFR Put 30331(bX5) have been MeL This determmarieft has been made under MY direction and supervision in accordance with the rjam desused to ensure that qualified penumnel ProPerlY gather and evaluate the Information used to deternme thin itle vestor Attraction redustrem requirements have been nuet, I am aware that there am significant penalties for Wee certification including fine and imprisonmerit, Undersigned, Carle oll -rvnr I-ertittication Statement "I certcfw and penairy, of law dia this umumarit and a A saezyatcza ecsigned that qualified pawrinel pro, person or pericua wta manage the sygere or those P, er 10 'Ile best nInry kn--I-* and belief, tme, &ceorm, information, including the PoffidiflitY offine and uritais Undersigned= WaT-ne tarroll USFOS Projec Nfiuutger Regional Compost Facility 3200 20th Ave,, SE Nevvtol,l NC -78658 (828) 465 - 1401 nd supervfiaou -in areenjaren 3a-d upon my inquiry of the b"natica The information is, �)#— r— imem for knowing violation, earwuuuumg ratse Date Signed, o I My t I N T E R N A T 1 0 N A L ANALYTICAL CUSTOMER: U.S. Filter WORK ORDER #: 1 -001 REPORT TO.- N4r, Paul Spencer RECEIVED: ; 0 1 SAMPLE LI SS. COMPOST SLUDGE REPORTED: 03/29/01 SAMPLE TYPE: SLUDGE, GRAB PO NUMBER: MASTERCARD COLLECTED: /1 1 12: SITE: Compost PARAMETER AT/A IAL' ST MOIL RESU� Ammonia nia Nitrogen - Solid Started 03/02/0108:55 876 5,570 t Lary EPA 350.1 Analyzed 03/02/01 by DR at BRI - Burlington Nitrate/Ni trit , Nitrogen - Solid Started 12. t l 12:10 IT5 35.1 rng,1KgDpr EPA 353,1 Analyzed 2,1 3/01 by DR at BRI - Burlington Phosphorus, Total - Solid Started 03/22/0108:00 876 2,200mg/Kg Dry EPA 365.4 Analyzed 132/ 7/01 by TAR at BRI - Burlington Soil and Waste pH Started 0 " 3f01 10:00 6.02SU S 84 -9045 Analyzed 02/ 3/01 by RAW at BRI - Burlington Solids, Total (as Started 0/01 08:1 5 . % EPA 10.3 Analyzed 113=2/01 by JILT at BRI - Burlington Total l l ldahl Nitrogen - Solid Started 02a,3/ 1 5. 175 15,30Lay EPA 3512 Analyzed /0 /01 by DAR at BRI - Burlington Aluminum in Solid by 1CP - Prep 3050B Started 0242-6/0 8: 10 8 5,040 mg/Kg Dry SW846-6010B Analyzed 13/1 ,1 1 by RTW at BRI - Burlington Arsenic to Stolid by GF - Prep 3050B Started 02,n,6101 08.10 0.85 < 0.85 Dry SW84 -7060A Analyzed 03/07/01 by RTW at BRI - Burlington Cadmium its Stolid by PI S - Prep 3050B' Started OZ26,10108:10 U32 0.52 mgKg Dry S 84 - d2d Analyzed 02r48101 by RTW at BRI - Burlington Calcium in Solid by 1CP'- Prep 3050B Started 02/26' 105:10 16 2,820 la Dry S S46-601 IB Analyzed 03,/12/ 1 by RIV at BRI _ Burlington Copper in Solid by I PMS - Prey, 3050B Started 0, a/01 ftlO I. 138 rn Dry W84 -6ad3 Analyzed �Y 5/ 1 by R at BRI - Burlington Lead to Sold by I PI S - Prep 3050B. Started 03, d/01 S;10 0,16 12 mg!Kg Dry S 84 -6ti ,ll Analyzed 0 ,28/ 1 by RTW at BRI - Burlington Pogo t 1302 Belmont Street, Burlington iNC 2, 215-693,i TEL336,570,466i F X 336,570.469 ' ti (lB512-00t continued) Magnesium in Stolid by I P - Prep 3050B Started 024 ,' 108-10 16 1,300 rn Dry SW846-6010B Analyzed 03/12/01 by IlTW at BRI; _ Burlington Mercury in Solid by FIAS Started U01101 10:40 0.15 0.32 rng/K Dry S'y 84-7471A. Analyzed 03/02/01 byJHT at BRI - Burlington ton Molybdenum in Solid by I PMS - Prep 305OBStarted 1 2/ 2 /0108:10 OAO 5.2 m Ivry SW846-6020 Analyzed 2/25/ 1 by RTW at BRI - Burlington ton Nickel in Solid by I PMS - Prep 3050B Started 02/216/ 1108:10 1.6 6.9 mg/Kg SW846- 020 Analyzed 1 2r`2S/ 11 by RnV at BRI- Burlington Potassium in Solid by I P - Prep 3050B Started 02/26/ 108-10 80 1,380 mpg Dry S S4 - 01 OB Analyzed s 3/121 1 by RTV at BRI - Burlington Selenium in Solid by I P IS -Prep 3050B Started 02,, iOl 08:10 0.24 L2 m Dry SW846-6020 Analyzed 2,n28111 by RTW at BRI - Burlington Sodium in Stolid by I 'P - Prep. 3050 Started` 1 2/2 0108: 10 16 647 Dry SW84 -6010B Analyzed 03/12/01 by RTW at BRI - Burlington Zinc in Solid by I PMS - Prep 3050 . Started 02,126/01 S 10 4.0 28m Ivry S g84 - 02d Analyzed 2/28/01 by RTW at BRI - Burlington Plant ~available Nitrogen Started 03129 01 d :2 li 1.5 Lbs/Acre/Ye Calculation Analyzed 030-9/01 by WAA at BRI - Burlington; T . Ni t MQL = Minimum Quantitation Limit Certifications- - Burl rt to �hemistrv. .5, Biomonitnrin : 02, Drinking Water' 37743, Radiation License. 1i1- 4-O V SWCB 11 a i?#10061, Drinking''Water. `000 SC Laboratory III. #99042 EPA Chemistry Lab ITS: NCO0137, Bioassay say %b ID: NC2721500 Page 2 1302 Be�mon,t Street, Burlingto , ,`a C 2172 1 —693; TCl 336 570 ,t661 FAX 336,570,4698 Report Nrlrrltlr r� v ca ' 01-051-0163 P. 411 d, es ` TN 38105# fawns (901) 5 7-2 fla Fax 0Account Number 1j 26A D31 JIMt 1 947 rho One sow: Send To T.S. PINE P ILL SPENCER 3200 0TRAVE SE NEWTON, NC 28658 Purchase Order: NOT PROVIDED E Client. REGIONAL COMPOST FACILITY Report Data / 3/2001 REPORT OF ANALYSIS [date rat ; 66/2061 Salmonella (Dry Weight b No Sampl# I 62203 POT NONE DETECTED Comments: II /JOHN T TI Bi - MONTHLY CERTIFICATION STATEMENTS MMI Project Manager Vector TINIE & TEMPERATURE - 40 CFR Part 503,33(b)(5) Muumum - 14 days above 40 deg, C and the average temperature at or above 45 deg. C. Regional Compost Facility - _19.1, deg, C for approximately 27.7.0 4ys . (Please see Operation Swrailary Rcport, , page 8) CERTIFI&MON' STATEMENT -'I certify under penalty Of la-, that the Clan A Vector Anniaton reViremerlts in 40 CFR Part '1)3,33(bd3) have bew met. 11i'tit ermination has been made Lmder my dimtion and supervision in accorednee with dto igned TO ensure that qualified personael properfy gather and evahune the i4mnarion used to d4tamint th-t fix VW0, atmaction redu,6.n n:quir,mumis, havc,bxj nut. I =awwc thar thrc ar, signifi*tnt pe-naltics for faLw C;Tai"atioa inaluding bash and finpristnuilLm Undersigned, V1a ill ement I %:c'W'v undue penalty sot' law Uut mis docuTn=1 and all auat�finicws wem prepared LmdwT my di -taunt and supenrision in wxvrdanta: wkh the .system desugncd that qualified perNonnef prop;!rly gather and evaluatc the u,iimiation N h 41 qed Ix I q a-) (11 1hd , . u m ed, %, u )n my n u , ' per, n- P—itt -ho nL=S4 tb: sysiem, or ffiQsd petaum' directly re.,qtonsibic 1br gathering Lht availabla adbrmalkom 11w atibnnadon, L;, to 111C bemt U1, my knv-'a Iddge and Mica; true, aacuraid,, rind A; held- I am yaw at that then: are signu'jai jicaullies for subanUing 141se udimmation- 111viuding die pussibifiLy offine and im4'rrisanniont f r know*yi J ahum Undersigned. Date Signed: ---------------- ?� Wayne Cdrroil USFOS Project Manager Regional Compost Facility 3200 20th Ave., SE Newlon NC 28658 (828) 465 - 1401 simalabs International I N T E R N A T 1 0 NA L Date: 04-jVfay-ol CLIENT: U.S. Filter Client Sample ID: Compost Lab Order: B01040371 Project: Collection Date: 4/1212001 9:001:00 AM Lab To: B01040371-01 Matrix; SLUDGE Anal ses y Result Limit Qual Units DF Date Analyzed AMMONIA NITROGEN - SOLID E350.1 Nitrogen, Ammonia (As N) 2,400 0 Analyst- TAR mg/Kg-dry 4/1812001 2.-40:00 PM 4/18/20012:4'01,00 P NITRATEINITRITE, NITROGEN IN SOLIDS BY TRA E353.1 Nitrogen, Nitrate/Nitrite (As) 47 010 Analyst: DAR mg/Kg-dry 4/19/2001 11 :00.00 AM 4/19/2001 11:00-00 PHOSPHORUS, TOTAL BY TRAACS E365A Phosphorus, Total (As P) 2,000 0.50 Analyst. BAR mg/Kg-dry 4/1812001 &00:00AM 4/2012001 10:5000 SOIL PH MEASURED IN WATER SW90458 Soil pH 7.O 0 pH Units 4116/2ool 9:00- Analyst: ADM ,00 AM 4/16/2001 9:00:00 A TOTAL KJELDAHL NITROGEN E351.2 Nitrogen, Kjeldahl, Total 015 Analyst: Analyst: DAR mg/Kg-dry 411812001 8-00:00 AM 4120/2001 12,-X-00 TOTAL SOLIDS (AS %) El 60.3 Rsidue, eTotal 74 0 Analyst: ADM % 411812001 415:00 PM 4119/2001 8:00:00 A Qualifiers: NO - Not Defected at the Reporting Limit S - Spike Recovery outside accepted recovery limits J Analyte detected below quanifitation limits R - RPD outside accepted recovery limits B AoalYte detected in the associated Method Blank E - Value above quantitation range * Value exceeds Maximum Contaminant Level 1302 Belmont Street, Burlington, NC 27215-6935 TFL336 570.4661 FAX 336 570,4698 SiETIalabs International I N T E R Ki" <A T" m [ 0 N A L Date: 4-, lay-01 CLIENT. U.S. Filter Client Sample ID: Compost Lab Order, B0104 371 Collection Date; 4/12/I : 0:00 AM Project: Lain ID: BO1040371-0 Matrix: SLUDGE Analyses Result Limit Qual Units DF hate Analyzed ARSENIC IN S U S BY GF SW7060A Analyst: RTW Arsenic 1.0 0 66 mg/Kg-dry 412312001 10:30:00 AM 4126/2001 10:59:26 TOTAL A MERCURY 4T1 Analyst: J Mercury 0.31 OA2 mg/Kg-dry 4119/2001 10;3 :00 AM 4 23J2001 2:00:00 P METALS IN SOLIDS Y I li SW60108 Analyst: RTW Aluminum 5„100 mg/Kg-dry 4123/2001 10:30:00 AM 4/2612001 &34.00 P Calcium 2„600 13 mg/Kg-dry 4123/2001 10.30:00 AM 4/2612001 5.34:00 P Magnesium 1,200 13 rng1Kg-dry 4123/2001 10:30:00 AM 412612001 5:34,00 P Molybdenum 9.0 0.050 mg/Kg-dry 412312010110:30:0I AM 4/2712001 3:04.00 A: Potassium 1,200 66 rrig/leg-dry 41223=01 10:30:00 AM 4/26/2001 5:34:00 P Sodium 560' 13 mglKgsdry 4123/2001 10;30:00 AM 412612001 5 ,00 METALS IN SOLIDS BY I FS-MS SW6020 Analyst. RTW Cadmium 0A7 0.026' mg/Kg-dry /2312001 10:30:00 AM 412712001 3:0410 A Caliper 130 1s3 mg/Kg-dry 4/23/2001 10:30�00 AM 4 27/2001 3:04:20 A Lead 9.3 0.13 mg/Kg-dry 4/ 3/2001 10:30:00 AM 412712001 3 .20 A Mickel 6,6 1,3 mg/Kory 412312001,10.30,00 AM 4/2 12001 3 04:20 A Selenium 1.2 0m20 mg/Kg-dry 4/23/2001" 10:30:00 AM 4/2712001 104:20 A Zinc 240 3.3 mg,/Kg-dry 4/2312001 10:30:00 AM 412712001 3: :20 Qualifiers- ND - Not Detected at the Reporting Limit ;3 m Spike Reeriverr outside accepted recovery limits I • Analyte detected below quanititation limits It - ltPD outside accepted recovery limits 13 Analyte detected in the Dissociated Method Blank E - Value above quamitation range' * Value exceeds MaximContaminant Level 1302 Beimont Street, Burl in€7ton, NC 27215-6935 TEL. 336..570.4661 FAX 336570.469,8 . 4 i subs International [ T E R N A T 1 0 N' A L gate.04-May-01 CLIENT: US. Filter Client Sample ° Compost� . Lab Order. B 1040371 Collection Date: /1/1 / 001 . . it3 AM ,Project: Lab {11 4 371-0 Matrix: is Analyses Result Limit Qual Units DF Date Analyzed PLANT AVAILABLE NITROGEN CALCULATION Analyst: ADM Plant Available Nitrogen 0,9 ", 7. Nitrogen Q % 1 4130 20 1 - a Spike Recover outside accepted �?st�ti�ers i� ?*tit: Detected t e Reporting Limit �� recoveryiiaxaai 3 - AnWytc detected below quanititation limits P - RPD outside accepted recovery limits - Atudyte detected in the associated Method BlankP . Value above quamitation =gc, - Value exceeds Maximum Contaminant Level, l 302 Belmont Street, Burlin t ns NC 2721 - 35 T L.33 . 70 466l FAX 36 570,469,3' Report Number ,,CIO A&L Analytical Laboratories, Inc. L 01.103- 150 Page. l 411 Nsr9k Thkd S1. 3j% TN 381059 Phone (01) 527-2766• Fax ( 01) 526-1031 ,Account Number @B.' 149o one souma, en d U, . FILTER 00 20TH AVE SE NEWTON, TON, NC 28658 Purchase Order: NOT PROVIDED Client Deport Date 04119/2001 REPORT F ANAL YSISDate ru ulvad : 0411 /2001 Salmonella (Drys Weight Basis) (Pry/g � Sample l 63265 COMPOST NONE DETECTED C rrlment I .J0HtN Tr On TTl Bi -TVIONTHLY CERTIFICATION STATEMENTS The Regional Compost Facility is a "Procese; To Further Reduce Pathogens" (PFRP) system for treatment of and beneficial use of dewatered. biosolids. This section gates that USFOS and the Consortium have utilized Class A Pathogen Reduction using Alternative A5 - PFRP via Composting to display compliance with 40 CFR Part 503.32 (i)(7) and in continuity with 40 CFR Part 503.33(b)(5). Based upon site specific monitoring and operation data of the biosolids USFOS submits the following information for the months of I Mav and June 2001 . This shows compliance with Alternative A5 of 40 CFR Part 503,32, 40 CFR Part 503,32(a)(7), and 40 CFR Part 503,33(b)(5). Pathogen Red U E!tio2fln.ERK9hire M9!!9- 7-A it nativeAf (PFRP) TENIP ERATURE - 40 CFR Part 503.32 Minimum - 55 deg. for 3 consecutive days. Regional Compost Facility - 64.0 deg, C for 3.45 consecutive days. (Please See Operation Summary Report page 8)- PATHOGEN KILL - 40 CFR Part 501.32(a)(7) - Salmonella - Limit 4 (N[PN/4g) Dry Weight Basis. Regional Compost Facility Salmonella Results - N/D (MPN/4g) Dry Weight Basis. Fecal Coliform - net (Please See Report of Analysis for lab data). CERTIFICATION STATEMENT - J certify under penalty of law, that the Class A patholen requirements it 40 CFR Pad 503.32(aX*7)have been mcL'This daerrumetum has been made under my direction and supervision in accoidance with the syum designed to ensure that qualified persctri=4 prwerty gather and evaluate the infiernation used -to detorrinnethatthe pathogen reduction tw4uirerrients have been ind, I am an that there are sguiticant ptnalries for ffise- certification including line and inalwisomennt, Undersigned. 2 Wmrne &�0-11 Project get TENT F & TEMPERATURE - 40 CFR Part 503.33(b)(5) Minimum - 14 days above 40 deg. C and the average temperature at or above 45 deg. C, Regional Cxanpost Facility - 57.3 deg. C for approximately L4 _.,2 days . (Please see Operation Summary Report, page 8) CERTIFICATION' STAXENIENT - 'I oest� under penalty of law, that the Class,A Vedor Attraction requirements in 40 CFR Part 503,33(b,X5)bave been met. This damnination has bew trized: under my direction and supervision in accordancewith the rystera designed to ens-urc that qualified personnel properly gAther and evaltme the information used to ddavaine that the vedor attraction reduction requirements have bew nid- I am aware that there am siguiflicarn, penalties, for Wee caufication including fate and iraprisoctment Undersigned. W a7 /eW:l -I PF" Ce_rtificationStag ment "I cerfify under penalty of law that this docunient and an anuohnuenus were prepared under my direction and supervision in acoarditece with the sy%nn designed that qualified personnel property g3ther and evaluate the iafmination submitted- Based upon my inquiry of person or persons %,'no Manage the systern or these persocis dirvy respmmide for gathering the available infonnation. The, information is, to the of my kncnvlcdge and befiet true, accurate, and coraplete, I am aware that them am significant penalties hargularnitting laLw information, includingthe possibility of fine and imprisorancra for Imosving vioistiom- Undersignecl. Date Signed: Wvavne 11 USFOS Project Manager Regional Compost Facility 3 200 20th Ave., SE Newton NC 28658 (828) 465 - 1401 AS. Simalabs International I N T E R N A T 1 0 N A L Date: 31-JUI-01 CLIENT: U.S Filter Client Sample ID: Compost Lab Order: B01060546 Tag Number. P roject: Collection Begin: 6/20/2001 10:00,00 AM Lab In: 130 1060546-01 Collection End/Date: 6/20/2001 10:15-100 ANI Matrix: SLUDGE Analyses Result Limit Units Date Prepared Date Anakyzed AMMONIA NITROGEN - SOLID -- E350.1 -- Analyst, AlD Nitrogen, Ammonia (,As N) 4,100 0.50 mg/Kg-dry 612712001 12A 5:00 PM 6/27/200I 121 &00 P ARSENIC IN SOLIDS BY GF SV47060A Analyst: RTW Arsenic 019 0.69 mg1Kg--dry 6127/20019-00:00 AM 714/2001 321 :28 AM TOTAL MERCURY SW7471A Analyst: ,IT Mercury 0.45 0,13 mg/Kg-dry 612812001 9:55:00 AM 713/2001 10:00.'00 A METALS IN SOLIDS BY ICP SW6010B Analyst: RT`W Aiuminum 6,700 68 mg/Kg-dry 612712001 9.'00:00 AM 7111/2001 11-45:00 A Calcium 2,400 140 mg/Kg-dry 6rZ712001 9' .00'00 AM 7111/2001 11: 45:00 A Ma g nesium 1,000 140 mgil<g-dry 61271200I 9:00:00 AM 711112001 11:45:00 A Potassium '780 -- 680 mg/Kg-" 6/27'/2001 9:00:00 AM 7/1 1,M01 11,45:00 A Sodium < 140 140 mg/Kg-dry 6/217/2001 9MZ AM 711112001 11:45:00 A METALS IN SOLIDS BY ICP-MS SW6020 Analyst: SAP Cadmium 0,48 0.027 mg/Kg-dry 6127/20019:00:00 AM 71412001 2W-00 AM Copper---__ 150 1.4 _!!�q/Kg-dry 6/2712001900:00AMl 71 20012:00: AM -Lead11 0.14 mg/Kg-dry 612712001 9:00M AM 7/4120012:00,00 AM Molybdenum 11 0,34 mgJKg-dry 6J27d2001 0:00:00 AM 7/412001 2-00:00 AM iNfokei 6;2 1,4 mg/Kg-dry 6l2712001 9:00:00 AM 7142001 2:00:00 AM Selenium < 0,20 0.20 mgiKg-dry 612V2001 9!00:00 AM 7,14/2001 2:00,00 AM Zinc 310 3A mg/Kg-dry 612712001 9: 00:00 AM 7/412001 2,00:00 AM NITRATEINITRITE, NITROGEN IN SOLIDS BY TR E353.1 — Ana Lya�t._ BA Nitrogen, Nitrateft"e, (As N) 27 0,10 mg/Kg-dry 7126/2001 1,05:00 PM 7/26,12001 1:06:00 P PHOSPHORUS, TOTAL BY TRAACS E365.4 Analyst: DAR Phosphorus, Total (As P) 6,400 0.50 mg/Kg-dry 6128=01 8:20:00 AM 6/2912001 3:00:00 P PLANT AVAILABLE NITROGEN CALCULATION Analyst: ADM Plant Available Nitrogen 1,5 0 % 713112001 7131/2001 SOL - 10 P ' H MEASURED IN WATER — SW9045B Analyst: ADM Solid pH 5,0 0 pH Units 6/2512001 1 0:00:00 AM 6/2512001 10:00:00 A TOTAL KJELDAHL NITROGEN E351.2 Analyst: OAR Certifications; Shnalabs - BurRagron EPA Chemistry Lab ID? NC00137,Bioassay Lab LD: NC2721500 NC Chetristm 985, BiorrionifoTing:*)02, Drinking Water: 437743, #37738, Radiation License; ig)01-904-OG SC` Laborwory ID: #99042 VA SAICBID: *000061, Drinking Water-, #00018 l302 Beirriont Street, Burl i rig ton, NC 7-72 15-6935 TEL, 336 570.466FAX 3,36,570,4698 affiamm -Simalabs International I NTE E' A T I O A L Bate: 31 ul-al CLIENT: U.S, FilterLab Client Sample Compost Pro�irtlr' �t��=� Tad Ntnit., ,sect: Collection : 6/20/200110.00,00 AM Lab ll : i t 1 71 Collection En ate: /20/2001 10:1:00 AM Matrix: SLUDGE Ana lyResult Limit Units Date Prepaired Date Analyzed Nitrogen, Neldanl, Total 15,000 0.50 gt"Kg-drY 6/2812001 :2= Al4t 01 11:25:00 Anal t.IT e adue, T # ,I / i2001 1:00:00 PM /27 13:00:dig A ' tf aticr�tse ten bs - Buranttoft t' h ashy Lab TD: NCOO 137„ € io ' y Lab rD. INC2721500 NC Chenstry° 53 io smite+ " 02, Drinking Water. #37743, #3773E Radiation License- #001-9o4,oG SIC Laboratory III° 499042 4^"A SWCBIDe#000061,r)tinkitigWacri;oWlg 2 1302 Belmont Street, Burlington, i`vC 27215- 935 TL:336.570 4661 FAX 336J70,4698 ............. ......... I, ry 1 Report Number A&L Analytical Laboratories, Inc. 46 411 North "third N. 3111 Account Number � �1,r� i �t s � re1�. �� �sra1) � e-11� t@D. 14947 The avw sourca ,end To: � LN. . FILTER ATTN: P'AUL SPENCER. 3200 TH AVE SE NEWTON, NO 28658 Purchase order: : must have Report Date: 07/18/2001 REPORT OF ANALYSIS Date received : 61 1/tool Lab No Sample Nit Salmonella 65384 SAMPLESAMPLEI NEGATIVE Comments: AJOHN TTFt Bi - NIONT]FILY CERTIFICATION STATEMENTS •. ... . ....... jut TEMPERATURE - 40 CFR Part 503.32 Minimum - 55 deg. for 3 consecutive days, Regional Compost Facility — _3.4 deg.0 for 185 consecutive days. (Please See Operation Summary Report page 8). PATHOGEN KILL - 40 CFR Part 503.32(a)(7) - Salmonella - Limit 4 (MPN/4g) Dry Weight Basis. Regional Compost Facility Salmonella Results - NfD (MPN/4g) Dry Weight Basis. Fecal Coliform - 1,k (Please See Report of Analysis for lab data). CERTIFICATION STATEMENT - I oertify under penalty of law, taut the Class A pathogen requirements in 40 CFR Part 503.32(aX7) have beennict. This determination has been made under my direction and supervision in accordance with The system designed to ensure that qualified persomiel properly gather and evaluate the information used to determine that the pathogen reduction requircinems, have been met, I am aware that there are signiticant penalties for false certification including fine and imprisonment Undersigned. /1—) I — — Way ' Carroll nr Project Manager Vector Attraction Reduction t z.QpLJon 5 TINNIE & TEMPEPuXTURE - 40 CFR Part 503.33(b)(5) Minimum - 14 days above 40 deg. C and the average temperature at or above 45 deg. C. Regional Compost Facili - -5 dk (P Summary Report, page 8) fY _f6.8,, deg. C for approximately _16.95 ys .Teases see Operation CERTMICATION STATEMENT - 'T certiiy, under penalry of law, that the Class Aveector Attraction requirements in 40 CFR Part 503,33(b)(5) have been mct. This datemination has been made under my direction and supervision in accordance with the system designed to ensure that qualified personnel properly gather and evaluate the information used to detennine that the vector attraction reduction requirements have been met, I am aware that diere are significant penalties for false certification including fine and imprisonment. Undersigned. W4. e4rro I —I PF C reaton State en' cc i" under pe 'o, Qr3vv ' this document prepared under my direction and supervision in accordance alified per coul Pr the information submitted. Based upon my inquiry of the 7th a for gathering the available intiouration. The information is, with 7 system designed �r q person tsr us no � ge that there we significant penalties for submitting fidse ut the of best lurowl 8, and �ict art .an. 'm.himrs in pe"Jul ry of lane and im� olation," Undersigned, to Signed, jarroll Wa�yze USFOS Project Manager Regional Compost Facility 3200 20th Ave., SE Newton NC 28658 (838) 465 - 1401 Wr Simalabs International IN" A" f 0 N L Date: 14-Sep-01 CLIENT: U,S. Filter Client Sample ID: Compost Lab Order: B01080480 Tag Number: Project: Collection Begin: Lab 11): B01080480-01 Collection End/Date., 8120/200 1 10: 15:00 ANI Yfatrix: SLUDGE Analyses Result Limit Units Date Prepared Date Analyzed ARSENIC IN SOLIDS BY GF SW7060A Analyst.- RTW Arsenic 0.91 0.61 mg[Kg-dry 812312001 9-00= AM 9/6/200l 5:30,21 AM TOTAL MERCURY SW7471A Mercury 0.39 0.11 mg/Kg-dry 8123/2001 10:35:00 AM 8124/2001 9:00OO A METALS IN SOLIDS BY ICP __SW6010B - Analyst. RTW Aluminum 6.0 mg/Kg-dry 8/23/20019:00:00 AM 9110/20019:47:00 A Calcium 5,700 12 mg/Kg-dry 612312001 9:00:OOAM 9/1012001 9:47:00A Magnesium 1,200 12 mgtKg-dry 8123/2001 9-00,00 AM 9/10/2001 9,47'.00 A Potassium 1,100 60 mg/Kg-dry 8123/20019:00:00 AM 9110/2001 9:47:00 A Sodium 610 12 mg/Kg-dry 8123/2001 9:00,00AM 9/1012001 9A7.00A METALS -IN SOLIDS BY JCP-MS SW6020 Cadmium 0.67 0,024 mg/Kg-dry— 8/2312001 9:00:00 AM 9/612001 1:41;00 PM Copper 130 1,2 mg]Kg-dry 8/2312001 9:00:00 AM 9/612001 1 :41'00 PM --Lead 13 0.12 mg,/Kg-dry- 8/23/20019'00=AM 9/6/2001 1-4_1�'QOPM 1 lorybdenum7.6 0.30 rng/Kg-dry 8123/20019:00,00 AM 91612001 1:4 1:00 PM —Nickel 7.3 1,2 rnqfKg-dry 8123/2001 9.00m AM 916/2001 1!4 1:00 PM sefenium 1,3 0,18 mg/Kg-dry 812312001 9:00m AM 9/6/2001 1:41:00 PM Zinc 250 3.0 mg/Kg-dry 9123120019:00:00 AM 91612001 1 Al 00 PM PLANT AVAILABLE NITROGEN __—CALCULATION Plant Available Nitrogen 0,94 0 % 9114/2001 12:00:00 PM 9/14/2001 12:00:00 Certifications: Sintalabs - Burlington F-PA Chemistry Lab IDNCO0137, Sioassay Lab lf): NC2721500 NC Chemistry: #85, Womonitoring: #002, Drinking Water:437743, #37738, Radiation Liccnse: #001-904-OG SC Laboratory ID: #99042 VA SWCS ID,, #00006 1, Drinking Water- 40001 1302 Belmont Street, Burlington, NC 27215-6935 TEI-.386.570,4661 FAX336,570-4698 I d,fir Simalabs International I NTE R NATIONAL Date. -Sep- l CLIENT: U.S. Filter Client Sample III: Compost Lab Order: B01080481 Ta Ntrttnber Project: CollectionBegin: Lab Ili: 01080480-02 Collection Etnd/,Date< /20/2001 10:15:0 0 AIM Matrix: SLUDGE Analyses Result Limit Units Date Prepared Date analyzed AMMONIA NITROGEN W SOLID E350,1 Analyst: DAR Nitrogen, Ammonia ( ) � 2,598 Gr.50 mg/Kg-dry 8/29/2001 9:56:OO AM 8128 2261 :5 00 A NITRATEINITRITE, NITROGEN IN SOLIDS BY TRA E3 3,1 Analyst: DAR Nitrogen, Nitrate/Nitrite (As h1) 39 8.18 mg/Kg-dry 812612t101 1 45.,00 PM 8/2812081 1;45.00 P PlwlOPRU Phosphorus, S, TOTAL Y TRAA 36 . Analyst: DAR Total (,As P) 2,700 0,58 rrrg/ g-4ry $123/20 1 8::1 &'00 AM 81 012001 2.: g:00 P Lily PH MEASURED IN WATER SW90458 Ars�tlyst: A1311 Solid pH 6.3 B pal Units 8/2412001 11:25:00 AM 812 /2001 11:25:00 TOTAL KJELDAHL NITROGEN E351{ Analyst: AR Nitrogen, Kjeldahl, Total' - 9,400 6.30 mg/Kg-dry 812 r"2001 8:15:00 A Ml/260111.100.111 TOTAL SOLIDS IA % E16 ,3 Analyst „JT Residue, Total79 B % 8123/2001 4:06: PM 812412001 8 46:60 A Cerra rcationst Simalabs w Burlington "A Chernistry Lab ICn: NCOO137, Bioassay Lab ilk: NC2721500 NC. Chemistry: a#85, Biornorntoring8 t#002, Drinking Water: 377 3, #3773 , Radiation Linenw 9001-904-0 5C Laboratory ID: #99042 VA SWC9 It3: i#t76t&86d, Drinking Water: #000is 2 1302 Belmont Street, Burlington;, NC 2 215- 935 TEL.335 570 -€66i FAX 336i 570.4598 Report Number A&L Analytical Laboratories', Inc. 01ccount-233-0153 Number Page 411 NOMI'Third $1, Memphis, TN 38105*Pfiona (gol) 527-2780, Fax (901) 526-1011 A 14947 rim One sourca, Send To - U.S. FILTER ATTN: PAUL SPENCER 3200 20TH AVE SE NEWTON, NC 28658 Purchase Order: must have Client Report Date - 08/30/2001 REPORT OF ANALYSIS Date received: 08/21/2oo I Salmonella Lab No Sample Id 67577 COMPOST 8/20/01 1 O=AM NEGATIVE Comments: 67577 BAM Bacteriological Analytical Manual, 81h Ed. Revision A, 1998 W Scott McKee, General Manager Bi - MONTHLY CERTIFICATION STATEMENTS fuel Undersigned, Wain .Ca�rroi Project Manager Vector A-ttraction Reduction - Ot)tion 5 44 CFR Nrt 5 Undersigned. Wayne. rroll USFOS Project Manager Regional Compost Facility 3200 20th Ave, SE Newton NC 28658 (828) 465 - 1401 to Signed: -Ki Simalabs International 1N',,TE R NA TIONAL Date: 07-,,Vov-ol CLIENT: U.S. Filter Client Sample To: Compost -sludge Lab Order: B01100487 Tag Number: Project: Collection Begin: Lab ID: BO 1100487-01 Collection En ate: 10/18/2001 10:55:00,A14i Matrix: SLUDGE Analyses Result Limit Units Date Prepared Date Analyzed ARSENIC IN SOLIDS BY GF SW7060A Arsenic --- Analyst: RTW < 0,79 0.79 rnq/Kg-dry 10/25/20019- 00: 00 AM 11 /2/2001 3:16:16 A TOTAL MERCURY SW7471A Mercury 0A7 0.16 mg/Kg-dry 1012512001 10:30:00 A 10/3112001 9;00:00 METALS IN SOLIDS BY ICP SW6010B Aluminum Art lyst: RTW 4,900 7.5 mg/Kg-dry 10/25/2001 9:00:00AM 11/2/2001 12;05:00 Calcium 3,600 15 mg/Kg-dry 5/2001 :00 AM 11/212001 1205:00 10129=mmm Magnesium 1,200 15 mg/,Kg-dry 1012592001 9:00:00 AM 11/212001 12:05:00 Potassium 990 75 mglKg-dry 10125/2001 9:00:00 AM 111212001 12:05= Sodium 620 15 mg/Kg-dry 10/25/2001 9-00-00 AM 11/212001 12:05.-00 METALS IN SOLIDS BY JCP-MS SW6020 2Analyst: f!TW Cadmium 0.73 0,030 mg/Kg-dry - 10/25/2001 9:00: 00 AM 11 /1 /2001 818-GO P Copper 150 --1-5 mq/Kg-dry --- 10/2512001 9:00= AM 11/l/2001 8:18.00 P Lead 13 0.15 mg/Kg-dry 1012512001 9:00Z AM 111112001 & 16.0o p -,Molybdenum 7.6 0,38 mg]Kg-dry 10125/2001 9'00= AM 111112001 8 : 18:00 P Nickel 6.0 1. mg[Kg-dry 10/25/200I 9t00:00 AM 1111/2001 8:,18:00 P Selenium 2,9 023 mgfKg-dry 1012512001900-00 AM 11/1/2001 8: 18:00 P Zinc 290 3.8 mg/Kg-dry 10/25/2001 9:00:00 AM 1111/2001 8'18:00 P PLANT AVAILABLE NITROGEN CALCULATION Analyst. ADM Plant Available Nitrogen 1.2 0 % T. Nitrogen 11/7141001 111712001 Certifications: Simalabs - Burlington EPA Chemistry Lab UNC00137, Bioassay Lab its: 13C-1721500 NC 01cmistry: #85, Biontonitoring: #003, Drinking Water: #37743, #37738, Radiation Liucn= #001-904,-oG SC Laboratory ID: #99042 velvu� q& #00006 1, Drinking Water #000 18 Eden 302 Belmont Street I Bltvington, NC 272 15-69,35 370 W", Nleadow Road a Eden, i"�C 27288 1 Phone (336) 570 4661 * FAX 0361 570-4698 Phone (336) Q23-892 f,AX f 336 623-5878 Simalabs International I N T E R N A T 1 0 N'A L Date- 7-Nov- l CLIENT: U.S. Filter Client Sample III: Compost -Stud ge Lab Order:- BO1100487 Tag Number: Project Collection Begin. Lab ID.. 1301100487-02 Collection End/Date: /1 8P200 1 1O) :00 A Matrix: SLUDGE Analyses Result Limit UnitsDate Prepared Date Analyzed AMMONIA NITROGEN - SOLID E35 .1 nalysl:; A Nitrogen, Ammonia (As N) 3,000 0.50 mg1Kq-day 10131/2001 9:45:00 AM 10/ 11 001 0:45:00 NITRATEMITRITE, NITROGEN IN SOLIDS BY TRA E353.1 Analyst-, DAB Nitrogen, Nitrate/Nitrite (As N) 27 0.10 mglK -dry 10/2410Q1 1 :0 : �10 4I 01 1 -00= PHOSPHORUS, TOTAL BY TRAACS 355. Analyst: DAR Phosphorus, Total (As P) 3„000 0.50 m tKg~dr 10/301 001 8:20.00 Ark 111 r 001 10:00:00 SOLID PH MEASURED IN WATER SW9 5B Analyst: SSA Solid pH _ 5a0"' 0 pH prints 10/261 001 8:38:00 PM 10/2612001 5:44= TOTAL I, IAA HL. NITROGEN , 1. A€t lysts 4R Nitrogen, g Kjeldahl, Total 12,000 0.10 rngYKg-dry 10/301 001 8:20:00 AM 10131/2001 2 4a:00 TOTAL SOLIDS (AS %) E 160. Analyst: T Percent Total Solids 60 0 a 1 /2312001 8A :00 Certifications: Simalabs - Burfin tan PA Chemistry Lain ID: NC00137, Bioassay Lab ID: N 27.f 150o +C Chemistry, #8 13mmonitoring; #002, Drinking Water, #37743, #377 8,1tadiation License: #001- 0#-Otr SC Laboratory ID: #99047 V, 96, #000061 Drinking ;Aster; # 18 Eden 1302 Belmont Street, Burlingttsn, NC 27215�6937 370 \W Meadow Road « Eden, NC 22288 Phone (3:36) 570.4661 # FAX 06i 5 0-4698 c, i 2 - 4 Laboratories,Report Number hI& A&L Analytical P 1- 82-0153 Page: 1 411 North Th4fd 1, Momphm, 7N 38105®ptwnne (901) 527-2750* Fax (901) 5 6.1031 OP. Account Numb r 14947 The One Source, Send To U.. FILTER ATTIC: PAUL SPENCER 3200 20TH AVE5 Client Purchase order: Report Bate : 10/ 1/ 001 REPORTF ANALYSIS Date received: 10/1 9/2ool Zalmonetla Lab No Sample Ed 68655 COMPOST NEGATIVE Comments: 68655 : AM : Bacteriological Analytical Manual, 8tt1 Ed. Revision A„ 1888 M. Scott McKee, General Manager Bi - MONTHLY CERTEVICATION STATEIVIFENTS I EAHIERATLC RE - 40 CFR Part 503.32 Minimum - 55 deg. for Cmpost Facility - g- for 3 consecutive days. Report poage 8)- _jI.6 deg. for 4.65 consecutive days, (Please See Operation Summary PATHOGEN KILL - 40 Cam: Part 503,32(a)(7) - Salmonella - Limit 4 (NWN/4g) Dry Weight Basis, Regional Compost Facility Salmonella Results - N/D (MPN/4g) Dry Weight Basis, Feca I Coliform (Please See Report of Analysis for lab data), — CE RTIFICATION STATEMENT - 11 oistiN under penalty of law, that the Class A pathogen requireirients in 40 CFR Part 503.32(a)(7) have been met Dris determination has been made under my dirwien and supervision in accordance with the system designed to a'sure that qualified perszamel properly gather and evaluate the irdbrmation used to deuxinine, that the pathogen reduction requirements have been met, I am aware that there are significant penalties for faLse certification including fine and imensonment", Undersigned, ayne moll Project Manager YectOr t AAt4traction Reducion - _R - — - — - - — - Option 5 TAL IE & TEMPEXAJURE - 40 CFR Part 50' )1.33(b)(5) Nfinimunt 14 days above 40 deg. C and the average temperature at or above 45 deg. C. Regional Compost 'Facility deg. C for approximately 4; (P eas ration Summary Report, page 8) C� _12.5, days . I e see 0 CIERTIF IC-kTI0N,' STATENIFENt' - 11 ccrufv under penalty Of law, th3t the Class A Vector Attraction requirements in 40 CFR Part 503.33(b)(5) have been met This determination has been made under my direction and sup ervisionin accordance with the systern designed to assure that qualified Persormel Properly gather and evaluate the inforination used to detcrrame that the vactor attraction reduction requiremerrshave beea met. [ am aware timthere are siVificant penalties for false certification including fine and imprisonment - Undersigned. W�v$ie Carroll , that a eme laState ' ' n' a Junem :�d a" prepared under my direWon and supervision in accomanoe tt �io" S Cepersr P-r i_ p p �s`cm "ned tFa at th -it d ly er and ev alum e the alfOrTnOtIOU submitted, Based upon my inquiry ofibe a � errs m r P:: s in a d e for gathering the available information. The inrormation is, w"' the system P ge M rare an t bit of - d are that there are si s avlssa .it s y.r� eandann latiott" gnificant penalties for submitting IaLse o = I y �-'Iv 1� 'and . stiari� 1-d-9 p.,bi (J'adersigne(i Date Signed: avtaek W--a- USFOS Project Manager Regional Compost Facility 3 200 20th Ave., SE Ne-wton NC 28658 (823) 465 - 1401 Vr Simalabs InternationalI N T E R It A T [ 0 aN A L bate: -Dec- 1 CLIENT: t,1`. x_Filter Client Sample : COMPOST Lab Order: BO 1120178 Tag Number: Project: Collection Begirt. Lab ID: BO11 017 -01 Collection End/Date: 12I6f 001 10: 0:00 Ail _ Matrix: SLUDGE Analysts Result Limit Units Tate Prepared bade Analyzed ARSENIC IN SOLIDS BY GF SW7060A Analyst. N TW Arsenic 0.66 0.76 mg/Kg-dry 12/10/2001 7:50:00 AM 12116/2001 1:333.59 TOTAL MERCURY S 471A Analyst: JT Menu Or 54 0,1 mg/Kg-dry 12110/2001 2:00:00 PM 12/11,12001 030:00 METALS IN SOLIDS BY I p SW6 CIS Analyst: - Aluminum 4,200 150 mg/Kg-dry 12/10/2001 7,50:00 ABM 1211212001 1 :25.00 Calcium 3,600 15 rngl g dry 12/1012001 7*50:00 AM 12112)2001 12:25:00 Magnesium 1,100 0 15 rraglldg-dry 12/1012001 7:50:00AM 1211212001 12:25:00 Potassium < 75 75 — mg/Kg-dry 12a°1012001 7:50:00 AM 12/12/2001 12:25:00 Stadiums 710 15 mg[Kg-dry 12/1012001 7:50:00 AM 12.112/2001 12:2 :0 'GALS IN SOLIDS BY ICE' -CIS w 51 160 0 Anal st: Cadmium 0.52 0.030 mg/Kg-dry 12I012001 7:50:00 AM 12111 2001 3:57:00 Copper 120 1.5 rnlM dry 121012001 7.50:00 Ai41 12I112001 3a57:00 Lead 10 0,15 mg/Kg-dry 12110/2001 ,50:00AM 12f1112001 3:57.00 14rMoiytr enure 7.3 0.37 mg/Kg-dry 12/10/2001 7,50- 0 AM I Z11112001 3:57:00 Nickel 5,2 1.5 mg[Kg-dry IZ(1012001 7: 0:OO AM 12111/2001 3:57.00� Selenium 1.9 0.22 rnglKg-dry 12I0120017:50:00 AM 12111120013:57:00 Zinc 230 3,7 mg/Kg-dry IV1012001 7 50:00 AM 12111/2001 3k57= PLANT Ail' ILABLE NIT ALCU "PION Analyst: A DM Plant Available Nitrogen 0.73 0 % 1212812001 9:45:00 AM 1212EV2001 9A5:00 y Certifleations: Simalabs- Burlington PA Chemistry Lab ID: NC00137, 6iar#ssay, Laid, ID: IN 2 721 00 NC Chemistry: #95 Biomonitoringµ #nil Drink— ar 437743 3 r. 37 i3oa r au9auDn L!CC $C: �001.904-OG SC Laboratory ITS: #9904 VA SWCB ilk: #000061, Drinking Water, #00018 2` 1302 11chontStreet, Burlington, NC 77215_6935 TCL.336,570.466l FAX 33ti 5704693 Simalabs International 1 NTE R NATIONAL Date:28-Dec-01 CLIENT: � l.S: Filter Client Sample : COMPOST Lab Order: 130112017 Tag Number. Project Collection Begin: Lab 130 112017-0 CollectionEnd/Date: 12/ J OOI 10:40:00 A Matrix: SLUDGE Analyses Result Limit Units Date Prepared Date Analyzed ._ AMMONIA NITROGEN - SOLID E3 0.1 Analyst. DAR Nitrogen, Ammonia (As N) 3,100 0.50 mglKg-dry 12/1412001 9:51:00-AM 1211 /2001 9,51:00 NITRATFJNITRITE, NITROGEN IN SOLIDS BY TRA E3 3.1 Analyst: DAR Nitrogen, Nitrate/Nitrite (As N) 30 0.10 mg/Kg-dry 1211812001 3:35:00 Ply 12118/2001 3:35= Pt SRH RLI , TOTAL BY TRAACS E3 Ee4 Analyst: DAR Phosphorus, Total (As, ) 1,400 0.50 mg/Kg-dry 12f12F2001 8:50:00 Alit 1212V2001 10:52:00 SOLID FAH MEASURED IN WATER SW9045B Analyst: SEE Solid pH 7.8 g pH Units 1211112001 9:39:00 AM 12/11/2001 10:02:00 TOTAL KJELLIAHL NITROGEN E351.2 Analyst'.. AR Nitrogen, Kleidahl, Total 7,300 0,10 mg/Kg-dry 1211212001 .50:00AM 12/17/2001 12:05:00 ,TOTAL SOLIDS (AS %) El 50.3 Analyst: JT Percent Total Solids 63 0 % 12112)2001 Certifications- Sirnalabs - Burlin t®tr- m EPA Chemistry Lab 11): NCOO137„ Bioassay Lab ID: NC2721 00 NC Chemistry; #85, tliornorotorin : 002 Drinking Watcr, #37743, 437738, Radiation Liccnw #001-904-0G SC Laboratory ID #99042 A SWCB Ili: #000061, Drinking Water, #00018 1302 Belmont Street, Burlington, NC. 2 'a 15-6935 Tl L.336.570,466i KAX336570.4698 Report Number 01.341-0155 Page: 1 Account Number' 14947 Send To: U.S. FILTER ATTN PAUL SPENCER 3200 0TH Ak/r qV ...-._ ........ A&L Analytical Laboratories, Inc. ,ti �"I(um�"�masrt gym. R� m�au. ri �Sa� � m�im11 �'t1•�a4��f�� t�3tm " ��YJ�� ,, ?bra �Aor� Client Report Date : 12/2812001 REPORT OF '' L Y Irate received -1217101 Salmonella (Dry Weight Deis} tlltff�l�f4 Late No Sample Id 69517 COMPOST T NON -DETECTED Comments: 6,9517 .:SM. Standard Methods for the Analysis of Water and Wastewater, 20th Ed. 1999 M. Scott McKee, Technical Director w s Al Simalabs International I N T E R N A T 1 0 N A L Jute. 05-Gov-0/ CLIENT: F��yc''ltree��gg - Compost Client�*y� �U.{� g. Lab .YuiAaeB Order: i7lJ[1. tJ'4PJ7 �g7Sample.��}: A.08�T !'Mumb�.r.a Project: Collection Begat. Lab ID: B011005 -01 Collection End/Date: 10/22/2001 11,30:00 Ail Matrix: SLUDGE Analyses Result Latrttt ilntt8 Date Prepared :Date Analyzed SEMIVOLATILES, TELP LEACHED W131118 70 Analyst: AD 1,4-0ichlorobenzene <0.050 0,050 mglL 10126/200110:15:00A 10/26120018;36,00 .4,5-Trichloroph nol < 0.050 0,050 rng/L 10126/2001 10*115:00 A 1012612001 8:3&00 2,4, -Tri hlorophotaot < 0.050 0.060 mg1t. 10/2612001 10:15:00 A 10I2612001 8: 6:00 2,44L31nitrotoluerle < 0.050 0.050 g/C , 10126/2001 10:15:00 A 1012612001 8 36:00 2-Methyiphenol <0,050 0,050 mg/L: 10126/200110:15:OOA 10/26/20018:36.00 3/4-ibmlethylphonol e 0.0 0 0,050 mg/L 1012612001 10:15= A 10/26/2001 8:36:00 Hexachlorobenzen 0.00 0.050 rrs 11, g 10/2612001 10:15:00 A 1012612001 8:36:00 Hex ohlorobut da"ene < 0.050 0.050 rngtL 1 Ot2612001 10:15:00 A 10126/2001 8:36:00 Hexachloroethane < 0,050 0.450 rngIL 10/26122001 10:15:00 10/2512001 8:36:00 Nitrobenzene c 0,050 0.050 mg/L 10126/2001 10A&00 1af2612001 8:3 :00 Pent ehldropheno < 0.25 0.25 rvtgTL 10/2612001 10:15:00 A 10/26/2001 8:36,00 Pyridine < 0.050 0.050 m tL. 1012612001 10:15.00 A 10126/2001 : 6:00 Total Cresols < 0,050 0.050 mg1L 10/2612001 10:15:00 A 1 =61001 8:3 :00 Surr2,4,6-Tribromophenol 100 0 %REC 10/2612001 10:15:00A 10/ 612001 8:36:00 Surr: 2-Fhaorobi henyt 66 0 %REC 10126/2001 10:1 :00 A 10/26/2001 8:36:00 Surr 2 luorophenol 63 0 %REC 10/2612001 10:15=A 10t26/2001 8:36:00 Surr: N trobenzen 5 65 0 %REC 10/26/2001 10:15:00 A 10/2612001 8:35:00 Sur: Phenol-d5 61 0 %REC 1012 /2001 10:15:OO A 10/26/2001 &36:00 Surr: Terphen l-0 4 100 0 "DREG 10126/2001 10,15.00.E 10/2612OOl :36.00 HERBICIDES, T LP LEACHED SW131118150 _ Analyst: A DM 2,4.5-TP (ailvex) < 0.0020 0.0020 mg1L 10/26/2001 4: 5:00 PM 1112/2001 1.20: 0 2, -C < 0,0020 0;0020 mg/L 10/26/2001 4:15.00 PM 11/2/2001 1:20:00 A Surr. GCAA 31 0 %REC 10/26/2001 4:15:00 Pit 11/ '2001 1.20:00 A MERCURY, TCLP LEACHED SW7470 Analyst: A DM Mercury c 0.0010 0.0010 mg/L 10/2912001 8:30:00 A'f 1012912001 8:30:00 ICP;METALS, TCLR LEACHED 1 3,111601 OB Aa alyst: ADM Arsenic < 0,20 0.20 rngit. 1012612001 :52:00 PM 1012612001 11:40:00 Barium < 0.50 0.50 mg/L 1012612001 2:52.00 PSI 1012612001 11:40:00 Cadmium � 0.010 0.010 mg1L 1012612001 2,52:00 PM 10/2612001 11:40,00 Certifications, 5lntalabs - Burlington EPA Chemistry Lab ID: NCOO 13 7,13ioassay Lab ID- NC2721500 NC Chemistry: #85,,-8iortionitorin : #t 02„ Drinking Water.. #37743, #3773 „ Radiation License: #001-904.OG SC Laboratory ID: #99042 u r1 : #000�t{� D inkin Wafer 4/00018 Eden 1302 Bernont Screen* �ueuat;ton, (�(_.'272t5- 93:) 3-70 W" Meadow Road - Edon k'14C 27288 1 Phone (336) 570 4661 � FAX (336) y71-�4698 F' tt i�canCs ':. 3�1� 1��',3-t1�)21 # FAX � 33r�,� u?�3-31378 w . t,kok k Simalabs International I N T E R N A T 1 0 N A L. Date: 05-mov-01 CLIENT: U.S. Filter Client Sample ID: Compost Lab Order: B01100569 Tag Number Project Collection Begirt. Lab ID, BO 1100 6 -01 Collection End/Date: ,10/2212OOl 11:30:00 AM Matrix: SLUDGE Analyses Result Limit Units Date Prepared late Analyzed Chromium < 0,050 O.050 m 10)2612001 2:52:00 PM 10/2612001 11:40:00 Lead < 0.050 0.050 mg1L M2612001 2:52:00 PM 1012612001 11:40.00 Selenium < 0.20 0,20 mg/L 10/26/2001 2:52:00 PM 10/2612001 11:40:00 Siiwer < 0.010 0.010 rng/L 10126/2001 2:5 :00 PM 1012612001 11:40:00 PESTICMES, T LP LEACHED W1 11 0 0A Analyst, A DM hlordarae < 0.025 0.025 mg/L 10/26/2001 3:00:00 PM 1111/2001 4:50:00 P Endrin < 0,0050 0.0050 mg/L. 1012612001 3:00MO0 PM 1111/2001 4:50:00 P gamma-611 0.0050 0.0050 mglL, 10/26/2001 :00:00 PM 1111/2001 4;50:00 P' Heptachlor < 0.0050 OM50 rng/L 10/2612001 3:00:00 PM 11i112001 4:50:00 P heptachlor epoxide < 0. 0 0 0.0050 mg/L 10/2612001 3:00:00 PM 11/112001 4:50:00 P Methoxy hlor c 0.25 0.25 traglL 1012612001 3:00:00 PM 11/11 001 4: :00 P Toxaphene < 0.25 0.25 mg/L 10/2612001 IMOO PM 11i`112001 4:50,00 P Surr: Decachlorobiphenyl 70 0%REC 10/ 6/2001 3:00:00 PM 11/112001 4;50,00 P Surr: Tetrachloro-m-x t n 120 0 %REC 1012612001 3:00:00 PM 1111/2001 4:50:00 P YOLATILES, TCLP LEACHED W1311/ 2 0B Anal" t: A MRA 1 i1-DichlProethene < 0.050 0.050 mg/L 10/2512001 4:45:00 PM 10/3112001 4:34:00 1 2aLllchlo oethan < 0.050 0,050 mg/L 10/25/2001 .45:00 PM 10/3112001 4:34;00 1»4- lchloroben et e <0.05t7 0.050 mg]L 10/25/2001 :45:00 PM 10131/2001 4:34:00 2-Suta one 0.60 0.10 mg/L 10/2512001 4.45:00 PM 1013112001 4:34:00 Benzene < 0.050 0.050 mg/L 1012512001 4:45:00 PM 10/3112001 4:34:00 Carbon tetrachloride < 0,050 0.0 O mg1L 1012512001 4.45.00 PM 1013112001 4:34n00 hlorobenzene < 0.050 0,050 mg/L 10/25/2001 4:45:00 PM 10/3112001 4:34:0t3 Chloroform < 0.050 0.050 mg/L 1012512001 4 45:00 PM 10131/2001 4:34:00 Tetrachioroethene < 0,050 0.050 mg/L 10125/2001 4:45:00 PM 1013112001 4:34:00 Tr ehloroethene < 0.050 0.050 rng1L 10/2512001 4 45:00 PM 10/31/2001 4.34:00 Vinyl chloride < 0.050 0.050 mg/L 1012 /2001 4;45:00 PM 1013112001 434:00 Surr: 1,2-Dichloroethan 4 99 0 '%REC 10/25/2001 445.00PM 10131/20014:34:00 Surr. 4TBto atlu roberczen 100 0 %REC 10125i2001 4:45:00 PM 10/3112001 4:34:00 Surr: Mromor3uoromelhane 100 0 %RE 10/2512001 4;45:00 PM 1013112001 4;34:00 urr: Toluene-d3 110 0 %REC 10/25/2001 4A5:00 PM 1013112001 4.34:00 Certifications: Sint labs - Burlington � v €1k Chemistry Lab file 2'4L00137, Bioassay Lab 110: NC272150 NC Chemistry: /#85 Sion on torin : 4003, Drinking Water: 37743, 37738, Radiation License: 9001-904-O SC Laboratory irl: 499042 VAIPU I : #0Q 6i Drinking Water, 400018 1302 Belmont Eden orir freer trr in#;t sn, C 272 Phone (33'6) 570 4661 # FAX (336) 570, 1 5-6935 6981 370 W Meadow Road • Eden, NC 27288 Phone ; 336) 6273-39-21 + FAX ; 336� 61-3-5 °23 EXHIBIT 2 REGIONAL COMPOST FACILITY HICKORY, NORTH CAROLINA OPERATIONS SUMMARY REPORT USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY HICKORY NC OPE'RATfONS Si.IdVMARY- CONTRACT YEAR 2001 page 1 BIOSOLIDS RECEIVING #1ICKCR`f - i�IENRY FOORK ____ .... HICKORY - NCORTHEAST HICKORY DATE TR }�S i0, VCaLUt�E SCLPC SASS 401� TftlChtS �%CLt11E LRt7S MASS pH_.. ,liCKSC1LlJtu1E SLi01 MA6 ailc�ns %TS T s,u, N . iidn °IuTS i T .u. i r. Ions ITS OT pM s.u. Jan Feb 01 116 754,000 3.21 114,8 5.8 113 74.SCi0 4,70 1495 5.7 � 244 1,586„000 3.91 258,29 5,8 h��r-i)t 118 87ital� .22 3 47 10U3 111.11 5,5: 5.6 115 103 747,500 4,27 133.10 669,500 5.8 231 1,501,500 3.74 234,03 5.7 Apt 01 a 139 903,500 2.99 11'1,21 5.8 i 87 4.09- 114.19 565,500 4,32 101,87 .1 5,6 f 221 226 1,436,500 3.76 225,30 5.8 tray-01 gss 132 858,000 2.93 104.83 5,8- & 105 682,500 4.25 120,9 5;7 i � 237 1,469,000 1,540,500 3.48 3,51 213,08 22519 5,7 5.7 Jun-01 f Jui t 1 128 133 832 000 864,500 2.88 2.95 99.92 106.71 5.3 92 8,000 4,31 107A8 5.8 i 220 1,430,Oti0 3.48 207.40 5.6 Aug-91 155 1,007,500 2,66 111,75 6.0 6,2 a 89 89 578,500 4A5 107.35 678,500 4,26 5.8 222 1,443=0 3.56 214,06 5.9 Sap-01 ! 125 812,500 2,94 9961 63 69 102.77" 448„500 4,36 8154 5,6 5.6Oct-0 s I 244 194 1,586.000 1,261„000 3.24 345 214,52 5.9 1 138 , , 2 481,000 481,0 0 4.85 97.28 5 3 212 1,378,t 00 3.65 181,15 209,87 6.2 5.9 Nov-01 D 118 108 767,000 2,57 82,20 6,3 59 383,600 4,78 76A4 5.3 177 1,150,500 3.31 158.64 5.8 -01 " 702,000 2,54 74:35 6.3 s t 54 351,000 4,28 62,65 5.6 162 1,053,000 312 137.00 5.9 TOTAL 1,541 10,016,500 1,229.55 G 1,049 6,818,500 1,249.57 � ; 2,590 16,835„000 2,479.2 AVG, e 128A 834,708 2,95 102A6 6,0 87A 568,208 4A1104A3 _ 5,7 216 1,402,917 3.52 190.70 5.8 USFILTER OPERATING SERVICES: REGIONAL COMPOST FACILITY • HICKORY NC' OPERATIONS SUMMARY- CONTRACT YEAR 2001'' page IOSOLIOS RECEIVING CATAWBA COUNTY _ SEPTACE CATAWBA COUNTY . CLAREM NT CATAW A COUNTY • MAIDEN DATE TRI1CK C7LtJI E S LIiSS h1A a pH TRUC4C VC14 1 CE StOt iO4 hCASS pit TRUCKS VO i�ME SOLIDS SS _pH No a0 s %TS T s,u, 01102 %TS _CT s.0 N0, aii n °ITS T s,u, Jan-01 Fab-01 0 0 0 0 0,00 I 14 91,000 Z39 9.07 6,8 19 38,000 3,24 5.13 6.7 1 Mar-01 i 0 0 0.00 0.00 4 26,000 1 .91 Z07 6.3 E 43 86,000 2,43 8,71 6.4 Apr-01 0 0 0,00 2 13,000 0,85 0A8" 6.5 14 28,000 4.45 � 19 6.5, May-01 0 0 6 39,000 109 140 6,5 35 70,000 3.50 10.22 8,5 Jun-01 0 0 0,00 4 26,000 1,94 2,10 6,6 e 23 46,000 3,,92 7.52 6.9 Jul�-0011 0,00 i8 52,000 1,55 3.36 6,3 32 64,000 4.86 12.97 6A Au500 0 0 0,00 31 64 4,54 6.1 7.1 Sap-01 s 0 0 0,00 6 39,000 2,96 4,8 6, 8 16,000 4.54 3,03 7.O Oct-01 0 0 0,00 4 26,000 2.09 2.26 6.0 5 10,000 5,02 2.09 7,0 Nca -01 0 0 4 26,000 259 2.81 6.S 21 42„000 4,82 8,44 6,9 Dec-0 1 k 0 0 0,00 2 13,000 3,44 1.86 &0 15 30,000 4.57 6,72 6,8 i 0.00 & 5 32,500 2.25 3,05 6.5 6 12,000 4A9 2A 6.6 T04TAL i A9"q . 0 0.0 0 0,00 e 68 442,000 40.9 1 X 237 474,000 T7.2 0 0.00 ° 6 36,833 2.20 3.41 6.4 I 20 39,500 418 6,44 6,73 USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NC OPERATIONS SUMMARY- CONTRACT YEAR 2001 page 3 CATAWBA COUNTY - CATAWBA FUTURE---vuTlURE- -MA'§'-S- CATAWBA C QQ NTY - TOTAL 7: EOAT-§6UDS TR 6KS VOLUME SOLLIDS7 j V 0 L U IMA aE 6 D-S MASS r TRUCKS 'LUM lsd�'[rl D S �=Sp III No. allows %TS S -DT S�u� No, -J-JePons S6L TS QkTS DT $'UL No, ga=llons?%%�TS I S =SM JA OT )T Jan-01 33 12%000 2.54 14.20 6,60 Feb-01 it 47 112,000 2.31 10,79 6,40 Mar-01 16 41,000 3.32 5.67 6,50 Apr-01 41 109,000 100 13.B2 6190 may-01 27 72,000 3,21 9,62 5.30 Jun-01 40 116,000 138 16,33 6.30 Jul-01 1 25 90,500 3,12 11.71) 7,00 Aug-01 F a 14 55,000 142 7.84 6,90 Sep-01 9 36,000 2,90 4.35 6,90 Oct-0 1 I 25 68,000 3.97 11.25 6,90 Nov-01 17 43,000 413 7.58 6.70 Dec-01 11 44,600 237 5.15 6.50 TOTAL 305 916,000 118A9 AVG 25 76,333 3,19 gm 6.58__] USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NO OPERATIONS SUMMARY- CONTRACT YEAR 2001 page 4 --dATE -T NEWTON - CONOVER TOTAL C TRUCKS �N,�gaLllUons VOLUM�E VO M SOLIDS M AS S pH 7!CKS I?LIDS � MASS pH %T§ su, NO: .T CT &M Jan-01 0 0 0.00 i 20 120,000 4,04 20,22 6A i 297 1,835,000 3.83 2923 5,8 Feb-01 0 0 000 18 108,000 4,37 %68 6,1 296 1,721,500 168 264,5 5,7 M4r-01 0 0 0.00 20 120,000 4.08 20A2 6.1 ti 257 1,597,500 3.77 251.4 &9 Apr-01 0 0 0,00 19 114,000 4AS 1913 &9 286 1,692,000 3.49 246A 5.7 may-01 I 0 0 0,00 26 156,000 3,21 20.88 &0 290 1,768,500 148 256,3 5.8 Jun-01 15 97,500 5.59 22,73 6,6 20 120,000 3.28 16,41 6.0 295 1,763,500 3.57 262.9 518 Jul-01 0 0 0.00 i 13 78,000 322 10A7 6.4 260 1,611,500 3.52 236.3 &9 Aug-01 E 0 0 0.00 j 21 126,000 3,40 17,86 6.5 3 279 1,767,000 126 240,2 6,0 6ep-01 0 0 0.00 j 15 90,000 3,00 1116 6.4 218.1,387,000 3.40 196,8 6.2 Oct-01 0 0 0.00 19 114,000 107 14,59 6.2 p 256 1,560,000 3,62 235.7 5.9 Nov-01 0 0 0,00 r 28 168,000 2,93 20.53 61 222 1,361,500 120 1867 5.B Dec-01 0 0 0.00 29 174,000 2.50 18,14 &3 202 1,271,500 3,02 1603 6.0 T 248 1,488,000 210,19 3158 19,336 5"0 2,'30,23 AVG 1 8,125 5,59 tag 6.6 21 124,000 3,44 17,52 6.2 26 375 350�35'�5 5,9 USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NC OPERATIONS SUUMARY- CONTRACT YEAjR 2001 page 5 AMENDMENT HANDLING DATE WOOD AMENDMENTS SOUI�DSD�ENWY DRYINd-AGENT- �::� �:�: i F -MASS i�: AMENDMENT -RECIPE ---�-DE �TRUCKS�MASS N T W� � TS %TS lblft3 Jbjft3 �VOETM-E--f-RRIU:i 3i.-,NS�TY S'Ty �bl "O�U VOC-UMEDISCHAR �3d lid MASS SOL�TSDS NSIT� WT %Ts I fftt 3 hours D T %TS IbIft3 Jbjft3 =VOLUME yd3 Jan-01 Feb-01 32 35 66&00 740.00 61,6 59.9 17.6 2J99 3 21 94,1 14�3 109 123,0 363 64,0 1&4 2727 Mar-01 1 32 651.00 61A 1U 19�8 2,855 2,435 2 1 2 14 93.1 16�9 62 1210 338 60.1 16S 2512 Apr-01 T 28 594.00 616 19,7 2,234 i 1 14 93,0 7 16.3 64 UtO 326 61A 16,5 2445 May-0 1 1 30 621,00 64.6 19.2 2,396 2 94�9 14 919 16.3 18.8 32 124.0 245 65.3 17.2 1617 Jun-01 9 31 653,20 612 18.5 2,615 3 21 94,5 14A 55 107 119,0 114.0 308 368 65.3 16A 2144 Jul-01 le 376,00 62,7 181 1,539 7 72 93,3 12A 441 111.0 281 62,9 613 1615 16A 2674 2014 Aug-01 Sep-01 21 28 446.00 618,00 55.5 18.8 1,757 i 5 58 913 10-0 430 134.0 325 60,6 1618 2384 Oct-01 8 26 50,00 54,9 58.4 101 16A 2,397 2,466 0 7 77 10TO 254 56,2 19.4 1753 Nov-01 21 471,00 60,5 19,5 1,769 1 93.3 10 94,5 10.2 559 126,0 320 62.4 17,5 2194 Dec-01 31 651,00 59.6 19,2 2,512 0 12,5 59 112.0 247 64.5 17.5 1647 110.0 217 SU 17.7 1547 --T-OTAL 6 333 703220 27,794 33 308 -1,9-17 3,592 25, 658 AVG. 28 586.02 %5 18,8 2316 - 3 31 93,8 14,2 192 1181 299 62,1 17 0 13 2, 38 USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NO OPERATIONS SUMMARY- CONTRACT YEAR 2001 Rage 6 Iffillmmill-IM. Tc7Mt,, BLENDED SIOSOLIDS BELT FILTER PRESSES DEWATERED SOLIDS HATE Flt� U 3 AMENDMNT )SA=GECOST -bl C ST RATE CAPTURE WIN is INS DT L-WT d3 h 5 110T OT $01DT 1 %TS %TS %TS m IL L % Jan-01 i 1,791,300 3.8 286,8 7,470 818 123.6 37,500 2,033 7A 9.62 25.9 2TO 27.0 99,5 Feb-01 '1759 500 3.5 25&8 7,337 754 116,3 53,288 2,884 11.2 IC60 2&5 28A 28,5 99.5 Mar-01 1:562:000 17 241,0 5,514 734 « 119.8 51,100 1,581 6A 8.40 i 28,7 28,2 28,5 90.5 Apr-01 1,640,000 3,6 246.2 6,839 485 « 1221 53,400 1,648 6.8 8,84 a 30.6 30.1 30.4 99,5 May-01 1 1,707,500 3.4 242,1 7,120 643 1%0 47,800 1,475 61 7,92 i 31.2 29.8 30.5 99.5 Jun-01 1,835,200 18 290,8 7;653 802 i i 108'8 54,900 1,694 5,9 7.70 30,3 293 300 99.5 JuI-01 Aug-0 1,523,000 3,5 222.3 6,351 604 lill 51,300 1,583 72 SAO 293 29.8 29,8 99,5 1 91,731,000 3.5 252.6 7,218 715 R126.8 56,800 1,753 7,2 910 a30A 29,8 30,1 99.5 Sep-01 i 1,353,700 15 197,6 5,645 626 106.7 50,000 1,543 8.1i 9,90 w 30.4 30.4 30A 99.5 Oct-01 1,539,000 18 243.9 6,416 658 122,8 62,200 1919, 10-53 31.8 30,6 311 99.5 Nov-01 1,324,400 3,5 1913 5,523 494 10616 52,900 1,632 8'8 11.44 32A 30,3 31,2 90.5 Dec-01 1,291,000 3,1 166,9 5,383 464 110.4 42,100 1 e299 al 10.53 30,2 30A 30'.3 WS TOTAL A 19,057,600 2,840 AVM « 1,588,133 3.6 236.7 6,623 641 « - 115 51107 1,754 7,6- 9,85 30,1 29,5 29.8 =99,5 F0 zow> � ? a a! t 6 90 cl tmn -4 w --j 'D to = w --4 0 4� m m co A. 0 W W CO -41 ::34 --4 W— — — — — — —ass — th MMMMOOM14M S 4'. 8 'b Z ------- z c 'PO iD �4 W 0 v it 0 0 -4 M 0 m N) tl� w rQ eQ -4-4M-J-JM(.,nOM W m C4 p 4 CO 0 w 8 0 CA a W Cd ";DO=OwwtD WO) wcn4n ins -b— (00). m tA La m 00 to co w -4 0) 0) -4 FJ -4 -4 0 CO 6lj CO IK r- Z i" Lq w as wines MM to Ln 04 w -4 m 0 CA car M 0 10 ca 0 v M 0 C) a C? C) q C) 0 a w co tn cm 1,3 ba A Cm �n Kj Z� cr > tra KM cm rM IM 04 CR L" CA m 0 fli, tat. CL to < > co 0 cc -4 C) w w rL USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY" - HICKORY RC OPERATIONS SUMMARY CONTRACT YEAR 2001 page 9 INN -VESSEL RN SOLI S COMPOSTING TUNNEL REACTOR NANO. 1 DATE PUSHES RTIRFLJaV TEMSR 1 T6h1R TEAR TEAR 4 TEh9R 5 7ER TEIR 7 TEAR AVM F"FRRAR C31CIaRt9 SLIIiS I~No. r1� �fm d , C de . �i d . C � . C 5 d . C . rI < C A d3 faTS 8 Jan-01 i 60.0 21,2 4,429 i 52.2 59.0 66.2 57.8 54.5 56.3 50,6 566 63,6 57,5 630 53A Feb-01 62.0 2 A 4,605 i 56.3 63A 610 %9 50.3 51,3 48.6 56.2 ; 64 3 57A 651 523 mar-01 53.0 28J 4J86 61.7 62.O 523 580 54.0 49.0 55.5 56.9 60:8 57.1 557' Apr-01 i 54.0 29.8 4,600 w 66.8o- 65A 60.7 60,6 52.9 48,6 55.5 S7: 56.6 y 65.3, 59.1 567 570 may-01: i 5o.0 27,1 4,665; a X6 65.0 61,3 56,3 49.8- 47,1 50.7 57.3 66.0 58A 525. 62.9 Jun-01 i 55,0 21.9 4,853" 69.9 66,9 62.7 % 52.9 45.7 53A8.6 r 66.5 59:5 578 61.4 JUI-01 e 48,0 31.6 4,575 66.3 65.0 57. 0.3 50..8 46,8 53,7 573 663 57,9 504 60;9 ,dug-01' 51.0 2N.NN 4<138 63.5 618 60,8 625 53.8 47A 53,9 57.9 6 64A 56.6" 536 59.1 Sep-01 d 49,0 33.8 4.832 %3 66,3 62.8 63A 58.1 52,0 50.0 60.3 66.1 61.9 515 531 Oct-0 1 56.0 28.3 4,600 65,8 65,0 60,6" 58,2 50A 50A 42,3 5611 0 64.1 58„3 588 52.7 Nov-01 47,0 36.1 4,63262.E 61.0 568 56.1 52A 49.A 43.6 54.5 62.E 56.3 494 54.5 Dec-01 48.0 30.4 4,689 i 61.8 59.9 58,2 53A 48<9 42A 37,951.8 s 60.8 54:1 504 53.7 E TOTAL�52,8 F' 6,6A7 4,617 63.9 63.5 60,3 56.7 5.A AN3.9 49.7 56.8 i 64.2 58;0 554 56.6 USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY" - HICKORY NC OPERATIONS SUMMARY- CONTRA CT YEAR 2001 Bane 10 USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY N OPERATIONS SUMMARY- CONTRACT YEAR 2001' page I 1' IN- VESSEL BIGSOLIDS COMPOSTING TUNNEL REACTOR NC. 3 DATE PUS No. TEMP 1 TEMP =TEMP�MP T M4P 5 t�d�7 TEMP' AV PFFTF VAN tiIS�HP iS ati d d ! d 4� . d tf3 SOLI �7oT5 Jan-01 F5t -01 59 65 21LO 26 4 5,465 4t6 65.3 641 66.5 66.1 611 59.8 s_ 610 66A 61.0 620 53.3 Mar-01 53 26.6 4,480 4,650 52,6 59,6 65.6 63.9 62.8 513 53.1 62,0 4Z6 56,3 T 63.7 56.3 683 53. Apr-01 t 53 32 9 4,540 a 59.6 59.363.5 493 52.7 63.6 58, 3 60.1 51.7 47.8 56,3 i' 60.5 56.3 557 56.3" maym01 53 261 4,590 62,1 44.0 62.7 %0 584 47.5 47,2 4 .9 46.3 54. 7 s 54.8 . " 691 63.3 62.E 557 56:8 Jrtn 01 b 56 2t9 4,440 e 651 70,2 60.0 59, 5t.3 49.6 44A 57.2 $ 63.7 54.6 67.2 557 620 62, 61.8 IuI01 u -01 47 54 306 2919 4,630 4,405 629 6&0 56.3= 55,7 +44�8 ' 44,9 42.7 53.2 61.4 53.2 494 58. S pw01 y 47 34,5 4,742 I 64,1 655 65.3 63.5 56.9 471 50,0 64A 63.4 61.6 46,9 56,2 r, 62.6 56.2 567 60.1 Oct=01 t 58 29 6 4,600 63:9 557 %2 65,1 64,8 59.3 54A 501 50A 43.7 69.2 57.4 ;' 61.0 64. 662 494 54:9 Nov-01 5 33 9 4,645 6 2„0 fs4.0" 57'.6 57.5 0.0 46.3 38.1 53.9 62,t1 57.4 51 609 525 53.4 3 C7 -01 47 31 4,672 59.7 61.5 60.9 56,5 49.9 45.0 39.3 53,5 61.0 53,5 494 55.E 55.3 TOTAL r _ 645 AVM, s 54 2ti 6 4,655 60:1 64.6 %9 50.0 51.8 49,9 45.7 56.1 $2.6 56A 6,773 564 56 LISFILT R OPERATING SERVICE REGIONAL COMPOST FACILITY - HICKORY NC OPERA TIONSSUMMARY- COWRACT YEAR 20,01 - vane 1 USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NC OPERATIONS SUMMARY- CONTRACT YEAR 2001 page 13 PRODUCT MARKETINGIVISTRIBUTION CATAWBA ORGRO - HIGH ORGANIC COMPOST - 41 -SO-L PRZF �HA�UL�E-E-Dl MASS RECYCLE RECYCLE CURIN-G C DT ushes d3 _I oCs "y d3 d3 $ivriR err", I i ZH2.-- Feb-01 1 2,489 2,720 52,7 63,0 22,7 211 763 775 402 0 i 0 6 1,565 1,642 $2,40 $3,72Z40 VAI 924 mar-01 2,226 58.9 20,.8 625 411 356 17 13 179 1,468 i d F 1,216 $2,04 $2,70146 $780 s 1,074 N/61 Apr-01 T 2,248 66.2 203 628 353 17 137 a 1,402 i i 179 1,088 1,122 $2A9 $2,457A8 $2,85 688 May-01 t 2,258 6Z5 19�9 607 379 21 i s 221 imo i $2.14 $2,225.60 $6�66 981 T NID Jun-01 i 2,394 60.9 20,0 646 393 1 31 478 i 326 t 1,579 2,428 1,076 $141 i $2,03 $5,851 AB $1,,852,00 $9.07 $6,38 a, 495 1 Jul-ol AUg-01 s1,995 # 2,216 60,6 591 20,6 21.2 555 634 336 375 r 26 1 273 1,258 a 1,258 $2,20 $2s767,60 $662 490 464 N/D Sep-01 2,016 53.5 21,0 572 306 20 16 10 1,157 6 1,550 $2,02 $2,702,77 $6.08 i 880 NIO OCt-01 a 2,384 53.4 22,5 724 386 18 18 l'o 16 189 1,415 R 1,201 1,521 $2,30 $2,45135 $710 1 832 Nov-01 'T 2,069 55,5 22,2 620 344 27 284 $2,29 $3,483,09 W93 1 780 p N/D Dec-01 1 i 2,006 55,6 22,5 609 339 30 1�209 i I 315 1,622 1,050 $2.10 $1 ,980C,5 $&30 576 1 886 i $2,73 $2,418,78 $8,84 69 NIO TTAL 27 019_ 2�52 $34,617,76 8,253AV . 563�21,3 207 1,271 4 $2,884,81 $6.85 1 687,8 USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NC OPERATIONS SUMMARY. COT ACT YEAR 2001 page 14 ODOR CONTROL SYS'rEmS DUALL SCRUBBERS DATE J TRAIN NO, I PnP I;C;TCR -2A-,)F ji i TRAIN NO, 2 RP: I R slu, sa mv IL sl i-SL mv & �U�MY I =CTIC m IL m L Jars- 01 8.63 2,80 469 0 10,04 870 348 s 8.90 219 473 0 935 863 283 Feb-01 Mar-ol q 5.71 2,36 2,51 2.61 548 557 0 0 9.56 758 40 R 5.62 2.47 498 0 8,98 846 181 Apr-01 2,13 2,49 486 0 9.117 9.32 566 624 446 2.23 409 2,01 2.11 2.34 538 378 0 8.38 889 317 May-01 2,36 2.50 484 0 9,58 639 536 s 2.18 2.36 398 0 0 8,63 9,01 701 710 506 515 Jun-01 Jul-01 3,61 4,53 2.89 1,84 513 497 0 0 9.33 421 668 5.56 3.193 427 0 9,07 680 250 Aug-01 6A5 125 515 0 9.38 9.65 626 604 536 2.01 415 6A4 5.55 2,05 419 419 0 9,07 646 250 Sep-131 Oct-ol a 5,63 1,59 487 0 9,41 612 553 t &23 1,67 390 0 0 9,12 816 661 708 312 416 Nov-01 9,31 8,93 103 2.22 519 402 0 9A3 634 828 8,48 1.67 403 0 9A2 614 497 Dec-01 1 a 8,67 1 78 329 0 0 9,42 9.35 620 471 631 8,71 640 8AI Z19 1.69 312 303 0 9,06 526 324 0 8.85 542 416 ------------- TOTAL t ----------- AVM. 5.67 2,38 484 0 9.47 620 535 5,73 2,57 41 0 8,95 699 356 > < 0 cats 0 >, ------------- Z W LIn W co Cm 4 --4 w Z to rm 4 z ZZZZZZZZZZZZ 'amn Cara-Bc-noz 2 :i —0 z 0 z Zzzzzzzzzzzz vm 1 51 0 X rr, m 0 K-j�t�gzzzzzzzzz -0 :0 rn m Aj G) ---------- - z > c ic m 0 ZZZ'ZZZZZZZzZ z 0 W 0 it v X (Z c m it 0 0 w V v 0 0 M ;v v M > F=Z z ZzZzzzzzzZzz 3w 0 E: Z 74 m m 0 cooasaaa, z zzzzlzzzzzzzz V= Z 0 m ;D Z 0 0 < Z z zzzzzzzzzzzz Z 3:0 0 z zzzzzz-zzzzzz mo g: 310 0) - ---------- - - ---- - ------- v v v V V V V V V V v v z v v v v v v v v v v v to 0 at to to w to to M CO CD W, W CO to cc to to Q 0 v to cta V V V V V V V v v v V CO W 0 0 V CO to 0 CO W to E m CO tO 0 (D CO 10 -rl v V V V V V v v v v v v v loco trs t rtr is cs cr (Oww to M Z 0 to to to to 0 co w co to <D 0 w in v to p v V v v v v v v v v v v to to td 0 U." tb W M W (0 0 to co co tts(0 KD 0 to w to to W to to Co En Ln USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NC OPERATIONS SUMMARY- CONTRACT YEAR 2001 page 17 P' EFF LUENT ODOR CONTROL SYSTEMS PRETREATMENT MAPCO ODOR SCRUBBERS �B TOTAL ODOR SCRUBBERS -WFLUENT DATA �A tL IEMICAC $/d SIDT d and T PH fd ff$/DT -1 --- �T ACID BLEAER CAUSTIC CHEMICAL HEMli�;A-Lr, ACID LEACH I!CA!U�STIC�i:FE"i�ifi�CALSi�=HEMIICALCI F� M' $ P $1 fd Id IDT DATE gpd sf u. Jan-0 I o 301 100 $277 $0,95 549 1,501 751 $1,924 $6,71 2,647,000 7.15 Feb-01 ma,-ol 0 o 400 350 126 $341 $1,29 700 1,750 800 $2,214 $8.62 3.656,000 6,87 149 $328 $1,30 849 1,700 697 $2,314 $9.60 2,970,000 6,39 Apr-01 0 450 126 $372 $1 51 i 900 1,950 927 $2,771 $8.17 2,965,000 6,73 may-01 0 499 149 $447 $1.30 1 601 1,798 850 $2,304 $6.63 2,777,000 6.77 Jun-01 0 399 174 $376 S1A3 801 2,400 1,125 $2,936 $739 2,834,000 7,13 Jul-01 0 450 99 $377 $1.(50 750 3,160 1,100 $3,368 $10,61 s 2,871,,000 6,70 Aug-01 0 549 202 $490 $2,04 9800 2,948 1,327 $3,424 $13,56 2,904,000 7,02 Sep-01 0, 501 99 $412 $1,39 651 3,351 999 $3,502 $12.06 2,576,000 6.83 Oct-ol i Nov-01 r 0 251 149 $266 $1,13 750 2,951 1,550 $3,553 $14.57 2,778,000 7.29 0 249 99 $242 $om 699 2,949 1,449 $3,600 $1128 9 2,591,000 7,37 Dec-01 0 276 84 $233 $1A6 750 2,276 984 $2,715 $9,00 2,364,000 7,39 TOTAL 0 4,675 1,556 $4,163 33,933,000 AMC: 0 390 130 $347 $1,36 733 2,394_ 1,047 $2,81�5 $%05 2,827,750 &97 USFILTER OPERATING SERVICES REGIONAL COMPOST FACILITY - HICKORY NC OPERATIONS SUMMARY -CONTRACT YEAR 20ol page 18 CITY OF HICKORY CITY OF NEWTON CITY OF CONOVER DATE OWI%: USAGE CAPACITY N CAI CUSAGE CAPACITY ONER S H ICAPAC I : I i�, , i AG E CAPACITY ITY DT] dX % % DT1q 2��� .%= /L T/dy� %� _; Jan-01 66.0% 1320 IZ3 913%61,6% .0% t8o 0,00 010% 0.0% i 11,0% 2,20 0.98 44.5% 4.9% Feb-01 s 66,0% 13-20 11.77 89.2% 58.9% 9,o% tao oloo 0.0% 0.0% Ito% 2.20 098 44.3% 4,9% mar-ol 66.0% 13,20 %30 78.0% 51 5% 9.0% 1,80 0,00 0.0% 0.0% 11.0% 220 093 42,1% 4.6% Apr-01 66.0% 13,20 10,62 805% 53 1 % 9 '0% tao oloo 0.0% a0% 11.0% 2.20 0.99 45,0% 5.0% may-ol Jun-01 i 66,0% 1120 10.22 77,4% 511% 9,0% 1.80 0,00 0,0% u% Ito % 2.20 0.94 421% 4.7% Jul-ol 66.0% 66,0% 1120 1120 9,86 10:31 74,7% 49.3% i 9,0% tao 1,12 62.2% 5,6% 11,0% 2,20 0,78 35,5% 39% 78,1% :51 .6% a0% 0.00 0.00 0.0% 0,0% 15,5% 110 0,50 161% 2.5%; Aug-01 66,0% 13.20 9,39 71.1% 47,0% 0.0% 0,00 000 0,0% 0,0% s 15.5% 110 0.79 25,6% 4.0% Sep-01 Oct-ol 66,0% 13,20 9.53 72,2% 471% 0,0% 0.00 0.00 0.0% 0.0% 15,5% 3,10 0.61 193% 3,1% Nov-01 66,0% 1120 8.92 67,6% 44,6% 00% 0,00 Uo 0,0% 0,0% 15.5% 3.10 0,65 20.8% 3,2% 66,0% 1120 7.95 60. % 39,7% 0,0% 0,00 0X0 0,0% 0,0% 1 mm 3,10 1.04 33,5% 5.2% Dec-0 1 660% 13,20 7,22 541% 36,1% g 0,0% 0,00 0,00 0.0% 0.0% p 15.5% 3,10 0.96 31 .0% 4.8% -f O-TAL - AVG. 4�5% 0.90 0.09 5.2% 0,5% 113% 2,65 0.84 314% 4,2% USFILTER OPERATING SERVICES REGIONAL t1 POST FACILITY -HICKORY NC OPERATIONS SU)II)WAPY. CONTRACT YEAR 2001 page 19 CONSORTIUM UTILIZATION A COST DATEY{�WNERSI I C F�ACITY AIaTA C�1It1TY LrJA�1Ih1 U rA E CAPACITY U FO 0& A lE�I�1 1I�T OPERATING COSTS _ TOTAL L'ADW UNIT CO ST I LiUE E UNIT UC1 T Y 6+Tdd $ $ $ V i IAi*7 E VARIANCE L1T $IDT C1T $tI3T I3T $?C1T JaA-01 Fib-01 14.0% 14.0% 2,80 2.60 0.67 23.9% 3.4% i $83,514 $13,143 $96,657 292.71 $330 286. $337 5.67 $7 Mar�01 14.0% 2,80 4.52 014 18.6% &7% 2.8%� $75,432 $13,033 $88, 65 264.49 $334 256.8 $344 -7,69 $10 Apr-01" 0 14.0% 2. 0 0.72 25.7% 1.2% 3.6% $83,515 $80,820 $12,807 $96,322 251.39 $383 241.0 $400 -10.39 17 s May-01' 14.0% Z80 0.42 15,0%- 2.1% 1$83„514 $9,843 $11,000 $90°663 $94,514 246A3 256,29 $368 $369 246.2 $368 0,23 $0 Jun O1 14.0% 2.80 0.78 27.9%a .9% $80,820 $13,549 $94,369 262,87 $359 242A 290.8 $39 $3 5 -1420 27.94 $22 Jul-01 Aug-01 1$.5%0 18.5% 3,70 3.7 0.55 14 9% ,8%0 $83,514 $10,387 $93,901 236,32 $397 222.3: $ 22 � 14.03 ($34) $25 k Sep i11 18. % 3.70 0.36 iF. 8 9.7% 6,2"/4 1.8% 1 2% $83,514 $80,820 $12,433 $95,947 240,23 $3 9 252.6 $380 1 12,41 ($20) Oct-01 18.5% 3,70 0,49 13.2% 2A% I $10,4 0 $91,310 19617 $464 19T6 62 f, .81 1$2j Nov-01 g 18.5% 3.70 0,38 10.2%- %o $83,514 $12,064 $05,578 235.71 $405 243.9 $392 a 8.16 ($14) C01 = 16.5 ° 3,70 0.27 7.3% t 1,4% i $80,620 $83,514 $8,375 $8,475 $89,195 $91,989 186.75 16019 $478 193.3 $461 n .55 {$16j t s $574 166.9 $551 } 6.60 ($23) t TCiTAL ; AVG. i 16.3% 3,25 0.47 15.1%a 2,3% a $9 3,311 $135,599 $1,118,910 2,830,23 2,840.28 a $81„943 $11,300 $93,243 235.85 $405 236.69 $403 OI84 $2 t+t Total Gallons Received, "-,- "�W-t Tom R"ionalcomport Pa •Compliance PFRP and VectorAttraction Regional ® o ! OM _c r ar ! w 46a 5 a 45m ;. EXMBIT 3 REGIONAL COMPOST FACILITY HICKORY, NORTH CAROLINA DISTRIBUTION & UTILIZATION ANNUAL DISTRIBUTION AND MARKETING I SURFACE DISPOSAL CERTIFICATION AND SUMMARY FORM FACILITY NAME Renional Commost Facili PERMIT # AQ000466 County Catawba Facility Type (please check one) — Surface Dsposal (complete Part A Sources and Residual IN Volume oNy) and PadC) X Distribution and Marketing (complete Parts A.B, and C) WAS THIS FACILITY IN OPERAT*N DURING THE PAST CALENDAR YEAR'S x YES NO If no, skip Parts A, B and C and certify form to dry tons I RM if more space Is required than given, please use the comment space, provided below or attach additional sheet(s) Check If additional sheetpu are attached Comments. Please see attached sheets for (Part 8),!��!n�s.g!��!ntended Uses ............. ....... ... . ..... ............................. ...... --------- PART C Facility was compliant during calendar year 2001 with all conditions of the permit (including but not limited to items 1-3 below) Issued by the Division of Environmental Management _L_ YES _ NO . If NO, please provide a written description why the facility was not compliant. 1, Ail monitaring was performed in accordance with the permit and reported during the year as required and three (3) copies of certified laboratory results are attached 2. All operations and maintenance requirements were complied with or, in the case of a deviation, prior authorization was received from the Department a(Ana nagernent, 3 Nocontroy eMionofG=ndvalet Ouaiity Standards occuffedatamonitoringwell. ICERTIF , I D PENALTY OF LAW, THAT THE ABOVE INFORMATION IS, TO THE BEST OF MY KNOWLEDGE AND BELIEF, TRUE, ACCURATE AND COMPLETE. I AM AWARE THAT THE E I CANT PENALTIES >OR SUR�MITTING LSE INFORMATION, INCLUDING THE POSSIBILITY OF FINES AND IMPRISONMENT FOR KNOWING VIOLATIONS.- "' a a Z__ --------- - --------------------------------------- t;2------------ ------------ SIGNATUR F PERMITE E__ DATE iIGN tIRE �3F PREPARJER* DATE 741 {if different from permittee} ' Prep arerisdeft nedin,40 CFR Pad 503,99 (r) 001 DATE USFILTER OPERATINGVI COMPOSTREGIONAL FACILITY,HICKORY NC MARKETING AND DI T IBUTION NAME VOLUME INTENDED USE r kk k4arketog and Distribution Page 2001 < \ DATE NAME . VOLUME m« - £&Ncts ? bng and Distribubon; Page 2 :a:»Em #o _ 00 T NAME VOLUME Marketing and Distnbution Pe INTEND USE 01 DATE Off, VOLUME INTENDED USE uNds f Hall ..... 1 ,4._.. _ ._.... ._ Home Use lllisrxts 13.5 ..._. Herne Use Pruitt _ ._.. i Home Use Home Use Paul {r n 1 Herne Use ., .1 gy.a�.,m.�..., i 4.N t........��. .m.�.�: ___._. _......._. g,.._.—. ..Tg.. r'ffaDickson.v... 1.6 ... _.�.�,...r. —.�.__,.,.,.... q 6-3Q-- S-d Use _...............».,,...._ _:_ ,..,..,_....._. Hoe Use 11 1 1 _ Victor Pul g t_....m 21 Home Use 5/17101 Conley ell 1 �n Home Use _. d11131 .. Peal Green 1 1 1 Horne Use Rlel-Isrd Neel I 1.6 Herne Use / lCl1 �'t3 7 WV A Home Use 1 l 4 Joe Thump n 5e Herne 1J 2�01 John "iris i 1 Home Use iaJ I anle 1loll 1 Home Use 5131101 € m. cttk Glum er 1.6 Home Use Tot l s J Irt rill Crppl np fl lendin an -- Ingle cn Land _ . _fiend pin art 1 i Creke LanlsqVri Landscaping Jun 1 Li Lingle Landscapirr 24.E f _ Landscaping Jurf ! I Jlrr�TY l estings ". 360,0 gn tl[ture _ J ame-t 1` .mm. _ _,.. l clnShew 1 m 12&9 ._ Agriculture Foothills i`r kin 1 � Lend ping �.� _ �...._._. 6/5101 � .�._ Ron Houston i i Home U l 1 i Howard Anton m �4.8 Hoare Use 11 1L11 i on Houston 7 Home Use P1 1 1Use fey Salk _.. 1 brae ; Jof a I I f erry+ t` iae r n i 1 tr _.. .: _. _.,..,...w �. . # and M tcibation Page NAME VOLUME` Markofing and Distai uton Page INTENDED USE \<\ /2001 K\\ DATE NAME VOLUME . Markebng and DistrbAon Page 2»»»»»#??» 2001 ( \ DATE NAME © VOLUME rkef .and Mabibuton Page 7 » INTENDED USE 44TURAL RFESOWC" Oftu R Rmwk 00, 01 ck, PPPPP F i V FIT) W 10 900 01, R QUA, OY SECTO' CERTIFIED MAIL - RETURN RECEIPT REQUESTED Public Utilities February 27, 2003 Mr. Brian Wrenn NC Dept. of EHNR/Water Quality Section Non -Discharge Compliance Unit 1617 Mail Service Center Raleigh, NC 27699-1617 SUBJECT: Annual Monitoring and Reporting Requirements; Treatment & Land Application of Residuals; permit #WQOOO 1669; Hickory, City — A Sludge Dear Mr. Wrenn: The City of Hickory currently owns and operates two (2) wastewater treatment facilities. The Northeast NVWTF, NPDES Permit, #NCO02040 1, located at 310 Cloninger Mill Road, NE, Hickory, NC 28601, is a six (6) MGD activated sludge facility discharging to the Catawba River. The Henry Fork, NVWTF, NPDES Permit #NCO040797, located at 4014 River Road, Hickory, NC 28602 is a nine (9) MGD activated sludge, nutrient removal facility discharged to the South Henry River, currently not operating as a nutrient removal facility. We possess Land Application Permit #WQOOO 1669 strictly for the required backup method of bio-solids disposal in case of an emergency at our Regional Compost Facility, Penn, it #WQ0004563, The Regional Compost Facility was fully operational in calendar year 2002; therefore, we did not land apply bier -solids from either wastewater treatment facility. In calendar year 2002, residual biosolids generated from both facilities were transported via city owned and operated tanker trucks to the Regional Compost Facility, (Permit #WQ0004563) located at 3200 20"' Avenue, SE, Newton, NC 28658. The Regional Compost Facility is currently contract operated by US Filter, Inc., who has previously prepared and submitted the annual report for calendar year 2002 detailing all bio-solids processed for beneficial use. T yrrBrnian laa ? 003 Page Two 1 certify der penalty of law that this document and all attachments were prepared under nay direction supervision. Based upon my inquiry of the qualified personnel who, mange the previously mentioned facilities and who assisted in gathering the available information, the information is to the best of my to led e and belief, true, accurate and complete. l am aware that there are significant penalties for false certification including the possibility, of fine and imprisonment. Sincerely, xi - Kevin B. Greet, PE/Public Services Manager Attachments lac: Gene Jaynes, Utilities Resource Director ctor Wayne Carroll, US Filter James Kirby, Senior Utility Plant Supervisor m GENERATM BUT NOT LAND AY'W;UALL-A—M2t-=- M-,F.M Yeu ==&IMO IMM.M= t A A I . RTM-" T M M-MrA i rt I - ---------- A MWMA"i Kevin B. Greer, PE/Public Services Manager Tx,= and, r tti,- ityi,- or priw,) :N. at�, r-r--pr-mr Dete ON FORM; Northeast WW Treatment Facility V NOTE: 'lease refer to cover letter. cE Alternative I Ahavadw 2 Ahunatim Alternative 41 Alunadve 5 A s -c " Chwa— if " l icate ash Y Acrobic s Anaerobic " n " " m Stadlizatim If applicable to foUtywjag atloWtoling' #wa- Veeftr Attraction a , ion 0 - Option I — option 2 — Option 3 — Option 4 _ option 3 — Option "can lion 9 — Option 10 options wort p*rformd (please: ,t certify, It re-quirment in 0 . " certtfdmreduction r 5 r <f $ �i Gas ee "&. under;° � pCry.supervision in r Rmwith P adesigned; A 4 ptr'=anel propenly . cr r-nd e%,!ajuzm the info ., f met- I zn4 zwzrt that them = sipificzntPies for false certification including Ir ev, in B G p er ,r t R !_ Services Mariager 7tit or .frSignaure of Lwid Appfter Dam � or.i�. � r;;sa#.., ss� sa • w a�rF ?r+ to t M « F u ♦..« s �.;s xs -` R ♦ $ ;.'#+• s � n.M�-' # 9 v � @ fi 1. v 99 JOWMAN