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WQ0002702_Regional Office Historical File Pre 2018 (24)
('nvironment and Natural .Resources Michael F. Easley, Governor. Williatn G. Ross Jr., Secretary. James D. Simons, P.G.; P.E. Director and State Geologist NOTICE OF DEFICIENCY November 25, 2008 CERTIFIED MAID RETURN RECEIPT 12EQUESTED 7001 2510 0000 6682 0486 Buie Land Company, Inc. Attn: Randall Andrews 2042 Buie-Philadelphus Road Red Springs, NC 28377- Dear Randall or Charlie Andrews: I% A4 147A 6 NCDENR Division of Land Resources'�'� RE; Notice of Deficiency, `Para Mine Permit Number: 78-29 Robeson County, North Carolina River Basin.: LUMBER On 11/24/2008, an inspection of the subject mine was perfotxl}cd by Eric Matuszewski, Sally McKinney, and Lvangel.yli l,owery-Jacobs of this office. Deficiencies were observed that require your prompt attention.. The deficiencyies discovered and -the necessary corrective actions are as follows: 1. 005 -- All mining boundaries (6.,12 acres) shall be permanently marked at the site on t00. foot intervals unless tlic line of sight allows for. larger spacing intervals. Mining boundary markers were not visible at the time of the inspection. 2. OC4.B: All drainage from the. affected area around the mine excavation shall be, diverted internal to said excavation. The mine pit drains. into an open -ditch and is.discharged into an off -site body of wate.f. Land Quality Section (910) 433-3300 Fax (910) 486-0707 225 Green Street, Suite 114/ Systel Building, Fayettevi Ile, North Carolina 28301-5043 AN EQUAL OPI'OI2TUNIIrY \ ArI' IIZMA'rIVE ACTION EMPLOYER— 50% RI CYCLED / 10% POST CONSUMER PAPER c,} �,8::Berrhs shall be constructed or vegetation in the form of evergreens and/or red tips shall be planted along the entire property line that parallels NC Hwy 72 around the property line that parallels the existing soil access road for a minimum of 250 feet. Said berms shall be a minimum of six feet in height with sideslopes that maintain adequate vegetation. Said trees shall be planted on six foot staggered spacings and shall be a minimum height of four feet. The berm does not extend along the entire property line that parallels NC Hwy 72 or the property line that parallels the existing soil access road. 4. OC10A -- No on -site disposal of refuse or other solid waste that is generated outside of the mining permit area shall be allowed within the boundaries of the mining permit area unless authorization to conduct- said, disposal bAs first' been obtained from both the Division of Solid Waste grid the Laiid Qiialiiy Section, Department of Environment and Natural Resources. The method of disposal shall be consistent with the approved reclamation plan. Immediately remove solid waste from within the mine boundaries and dispose of waste in a disposal facility approved by the Division of Waste Management. 5. OC1013: Mining refuse as defined by G.S. 74-49 (1.4) ofthe Mining Act of 1971 generated on -site and directly associated with the mining activity may be disposed of ina. designated refuse area. All other waste products must be disposed of in a disposal facility approved by the Division of Waste Management. No petroleum products, acids, solvent or their storage containers of any other material that may be considered hazardous shall be disposed of within the permitted area. Multiple piles of off -site generated waste were observed during the inspection. The piles varied in their.content (cement blocks, household debris, plastic bags, plastic gasoline dispensers, an unidentified white granular substance). These piles are to be removed from within the mine boundaries aad disposed of in facilities approved the Division Waste Managernent and the Division. of Hazardous Waste Management. 6. OC12: Mining refuse as defined by G.S. 74-49. (14) of the Mining Act of 1971 generated on' -site and directly associated with the mining activity may be disposed of in a designated refuse area. All other waste products must be disposed of in a.disposal facility appyp ed by the Division of Waste Management. No petroleum. products, acids, solvent or th.dir'storage containers or any other material that may be considered hazardous shall be disposed of within the permitted. area. Multiple piles of off -site generated waste were observed during the inspection. The piles varied in their content (cement blocks, household debris, plastic bags, plastic gasoline dispensers, an unidentified white granular substance). 'These piles are to be removed from within the mine boundaries and disposed of in facilities approved the Division Waste Management and the Division. of Hazardous Waste Management. 7. RC2D: No contaminants shall be permanently disposed of at the mine site. On -site disposal of waste shall be in accordance with Operating Condition Nos. I O.A.. through P. The mining site is not in. compliance with Operating; Conditions 10A and I OB, as described in items 4 and 5 of this Notice. If the previously described deficiencies are not corrected within 30 days following your receipt of this Notice this platter will be referred to the Director., Division of Land Resources/Department of Environment and Natural Resources, for issuance of a "Notice of Violations" in an effort to secure compliance. In addition, failure to correct the deficiencies may result in the assessment of civil penalties and/or injunctive relief against you. Do not hesitate to contact Eric Matuszewski or me at (910) 433-3300 regarding any questions you may have. Sincerely, M. Stephen Cook, C.P.E.S.C. Regional Engineer Land Quality Section MSClsyn- Enclosure: Inspection Report cc: Floyd Williams, PG, CPG, CPESC Dennis Shackleford, FRO Solid Waste Management Christy Richardson, FRO; :Division of Air Quality 3 orth Carolina Department of Environment and Natural Resources, Division of Land Resources, Land Quality Section U-MW 1NSPECTInM REPORT (PERMITTED MINE) 1. MINE NAME Mica, rn i a e 2. MINING PERMIT 4 I S °-11 3. OPERATORtonmA Q Ae^rt,�eL 4. COUNTY__ kploe h M 5. ADDRESS a o y Pil- 6. PERMIT EXPIRATION DATE 7. RIVER BASIN sj. MjzA•4_j S. Person(s) contacted at site -� 9. Was mine operating at time of inspection? ❑ Yes Yd No 10. Pi6tures? (, ;Yes ❑ No 11. Date last inspected: a / l 1 / (_l� 12. Any mining since last inspection? . 41 Yes ❑ No 13. Is the mine in compliance with the Operating Conditions of the Permit? ❑ Yes D( No If no, explain: OC. � r t '/ o iUS it 14. Is the mine in eompliance with the Re niation Conditions of the :Permit? 0 Yes WNo a If no, explain: i s d a (f5 a +0 t aju �& auaAbo ah o r. v :tg.; t I 15. Did any of the, above deficiencies result in offsite damage? ❑. Yes No If yes, describe the type and severity of the damage: no 16. Cogective measures needed and/or taken: CL001crizum tl 17. Other recommendations and comments: 18. Is the Annual Reclamation Report +/-map accurate? ❑ Yes No (Explain) ❑ Not Reviewed guoc+ amigs 01 OA&Ato 6141/wf tLe-1 tot dad '1VI 11-k 19. Follow-up inspection needed? WYes ❑ No La `wed date / l ! 20. No. of additional pages of Inspection Report_. 21. Copy of Report sent to operator (date) INSPECTED BY:w�jjip"i . DATE 4 l / Zq/n Telephone No: ( White copy to file Yellow copy to operator Pink copy to .Mining Specialist 10197 r NCDENR &; Nortn Carolina Department of Environment and Natural Resources DIVISION OF AIR QUALITY Michael F. Easley, Govemor C1ER'I'IFIEi). MAIL RETURN RI,CEIP I' REQUESTED 7099 3400 00161988 51.03 September 8, 2008 Mr. Randall Andrews, Owner Buie Land Company, Inc. 2700 NC: Hwy 72 West Lumberton, NC 28360 SUB.11_,'CT:Cc* ivt11'c ty tlssess7ncnt for V°rolatiioi("s) 21) .1900n 1=ta t File No.: DAQ 2008-113 Violator: Buie I.,and Company, Inc. . County: Robeson Dear Mr. Andrews: l FRI0 William G. Ross, Jr., Secretary B. Keith Overcash, P.E., Director This letter transmits notice. of civil penalty assessed against .Buie Land Company, Inc. in the.amount of $2,000 and $183 investigative costs, for a total of. $2:,183. Enclosed is a copy of -the assessment document explaining this penalty. This action was taken under the authority vested.in me. by the delegation pursuant to.North Carolina General Statutes (NCGS) 143-215.114A(d). Any new or continuing violation(s) may be the subject of a new enforcement action,. including additional penalty. You must take one of the tlu•ee actions outlined Below within thirty (.30) claysfronr the date of receipt of this letter•. Please be.advised that if you fail to exercise one of the following options within thirty (30) days, you will lose your right to appeal or contest this case andyouur cirse will he forwarded to the Attorney Gener•ril's Of.ce for eollectiort. 1. Subixiit payment oftite penalty: Payment should be made directly to the order of the North Carolina Department of Environment and Natural Resources (NCDENR). When submitting payment, please reference your DAQ case number on your check to insure, proper posting. Please do not include the attached waiver form when submitting payment. Payment of the penalty will not foreclose further enforcement action for any continuing or new violation(s). Please submit payment to the attention of: Egforcement Group - Payment Department of Environment and Natural Resources Division of Air Quality 1641 Mail Service Center Raleigh, NC 27699-1641 1641 Mail Service Center, Raleigh, NC 27699-1641T��11� 7 , 2728 Capital Blvd., Raleigh, NC 27604 1�101111cc11��,)1.1T1c1 Phone: (919) 715-1728 / FAX: (919) 733-1812 / Internet: www.ncainorl; / An Equal Opportunity / Af irmativc Action F.,mploycr- 50%Recycled/10%PostC:onsumer Paper f� off secl, that it is the policy for NCDENR to charge and collect a processing fee of $25.00 for Checks on rvlt.icl: payment has been refused by the brink bectruse qf insufficient funds or because of an invalid bank account. OR 2. Submit a written request for remission including a detailed justification for such request: Please be aware that a request for remission is limited'to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of the factual statements contained in the civil penalty assessment document. Because a remission request forecloses the option of an administrative hearing, such a. request must be accompanied by a waiver' of your right to an administrative hearing and a stipulation and agreement that no factual or legal issues a.re in dispute. Please prepare a detailed statement that.establishes why you believe civil penalty should be remitted, aiid submit it io the address listed below. In determining whether a remission request will be approved; th6T6llowing factors shall be considered: (1) whether one or more of the civil penaltyassessment factors in NCGS 14313-282.1(b) were wrongfully applied to the detriment of the violator; (2) whether the violator promptly abated. continuing environmental damage resulting from the violation; (3) whether the violation ,Was inadvdi,ten t or a result of an accident; (4) whether the violator has been assessed civil penalties for any previous violations; or (5) whether payment of the civil penalty will prevent payment -for the remaining necessary remedial actions. Please note that all evidence presented in support: of your request for remission must be submitted in writing. If you chose this option, do not send in lrayinent at this time. The Director of the Division of Air Quality (DAQ) will review your evidence and inform you of his/her decision in the matter of your remission request. The response will provide details regarding the case status, directions for payment, and provision for further' appeal of the penalty to the Environmental Management Commission's Committee on Civil Pendlty Remissions (Committee). Please be advised that the Committee cannot consider information that was not part of the original remission request considered by the Director. Therefore, it is very important that you prepare a complete and thorough statement in support of your request for remission. . In order to request remission, .you must complete and submit the enclosed "Request for- Remission of Civil Penalties, Waiver of Right to an Administrative Hearing, and Stipulation of Facts".form within thirty (30) days of receipt of this notice. The DAQ also requests that you complete and submit the enclosed "A.Viification,or Remission Request." .Both forms should be submitted to the following address:. Enforcement Group - Reinksio.n Department of Environment and Natural Resources Division of Aii• Quality 1641 Mail Service Center Raleigh, North Carolina 21699-1641 Page 3 OR 3. File a petition for an administrative bearing with the Office of Admiieistrative Hearings: If you wish to contest any statement in the attached assessment document you must file a petition for an administrative hearing. You may obtain the petition form from the Office of Administrative .Hearing (OAH). You must file the petition with the OAH within thirty (30) days of receipt of this notice. A petition is considered filed when it is received in the Office of Administrative Hearings during normal office hours. The OAH accepts filings Monday through Friday between the hours of 8:00 a.m. and 5:00 p,m., except for official state holidays. The original and one (1) copy of the petition must be fled with the OAH. The. petition may.be faxed, provided the original and one copy of the document is received in the OAH within five (5) business days following the faxed transmission. The mailing address for the OAH is as follows: Office of.Administrative 1-:learings 6714 Mail Service Center Raleigh, NC 2769976714 Telephone (919) 733-2698 Facsimile: (919) 733-3478 A copy of the petition must also be seined on NCDENR as follows: Mary Penny ll-iompson, General Counsel North Carolina Department of Environment and Natural Resources 1601 Mail Service Center Raleigh, North Carolina 27699-160.1 Please Indicate the DAQ case nuin6er, as found on Page 1 of this letter, on ,your petition to -OAI-I Failure to exercise one of the opkioris above within thirty (30) days of receipt of this letter, as evidenced by an internal date/time received stamp (not a postmark), will result in this matter being referred to the Attorney General's Office for collection of the penalty through a civil action. Please be advised that additional penalties may be assessed if the violations that are the subieet of this action have not been corrected. If you have any questions concerning this matter, please contact Jennifer White at (919) 733-1477. Sieciitvercash, B, P.E. Enclosures: Assessment Document cc: Steve;l F.. 'Vo!'Lo, SllperVlso3• Fayetteville.Re.gional Office Enforcement File (DAQ 2008-1.13) I CAROLIN/' rSON IN I IIL' M.A.1 11,K OF: NORTH CARULINA ENVIRONMENTAL MANAGEMENT COMMISSION BUIE LAND COMPANY } CASI? NO. 2008-113 FOR VIOLATION OF: ) 15A NCAG 2D .1900 ) "OPEN BURNING" ) CIVIL PENALTY ASSESSMENT ) ) Acting pursuant to North Carolina General. Statutes (G.S.) 143-215.11.4A,1, B.-Keith Overeash, P.E., Director of the Division of Air Qualit}r (DAQ), lnalce the following: ' I.. FINDINGS OF FACT: A. On I 1 January 2008, Mr. Steven Vozzo of the Fayetteville Regional Office of the Division of Air Quality (FRO DAQ) received a complaint from Mr. Bobby Nelms ofNC Division of Waste Management, Hazardous Waste Section. Mr. Nelms stated that on 10 January 2008, he had observed a large.snioldering pile of materials at a business facility that included creosote poles and. other construction debris. Mr. Neh is stated that while at the site, he was informed that the observed pile was created so the local fire department would have a place to practice fire training. * Mr. Nelms stated that the location of the burn site was at The Tara Group of Lumberton, Inc., 2700 NC Highway 72 West near Lumberton, Robeson County, NC. 'The Buie Land Cornpany, Inc owns the property where the burning occurred. B. On 11. January 2008, Mr. Neil Joyner (FRO DAQ) investigated this complaint.. Mr. Joyner was accompanied by Mr. Andrew Iiammonds of the Fayetteville Regional Office of the: Division of Waste Ivlanagenlent. Upon arrival, Mr. Joyner observed a smoldering pile of materials that included wooden poles similar to telephone poles, a green powdery substance, plywood, wooden boards, nails, metallic banding, metallic filter, tree stumps, metal parts, saw blades, metallic drum lids, and painted lumber. The burn pile measured 39 feet by 63 feet in area. The smoke from the observed smoldering wooden poles had a strong creosote -like odor. The pile was 672 feet from a house that appeared to be occupied. C. On I I January 2008, Mr. Randall Andrews stated to Mr. Joyner by phone that: a. His company, Buie Land Company, owned the property at this burn site. b. The Raft Swamp Volunteer Fire Dept. had burned the observed smoldering pile as a training exercise Oil his property. 171e was not at the site (luring the training exercise. lie understood that the fire dept. was planning to burn unpainted wooden pallets. The pallets came from Industrial and Agricultural Chemicals, another of his companies, located between Red Springs and Lumberton, NC. c. He (lid not realize that the fire department had included 2-3 utility poles in the fire. He (lid not tell them to burn the poles, but assumed that the poles were from his property. He did not notice other materials in the pile besides wooden pallets until yesterday. D. .On 25 January 2008, FRO DAQ .issued Buie 1.4nd Company a Notice of Violation/Notice of Recommendation of Enforcement (NOV/NRE) for allowing the fire department to burn a pile of debris. 11 E. On 8 February 2008, PRO DAQ received a written response to the NOWNRE from Mr. Randall Andrews of Buie Land Company. He stated that lie did not know that there was any regulation against burning wooden pallets. He stated that had he known this, he would never have asked the Raft Swamp Fire Dept. to -use them in a training exercise. Mr. Andrews failed to provide FRO with the requested inforination regarding materials in the fire and their origins F. Compliance History: No record of previous violations. The costs of investigation or inspection in this matter totaled $183.00 CONCLUSIONS OF .LAW: A. Buie Land Company was in violation of 1.5A NCAC 2D.1900, for causing, allowing or permitting open burning, as reflected in fart I, Findings of Fact, above. B. G.S. 143-215.1 AA provides that a. civil penalty of not more than twenty-five thousand dollars per violation may be assessed against a person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit required by NCGS 143-215.108 or who violates any regulation adopted by the Environmental Management Commission. C. G.S. 143-215.3(a)(9) provides that the costs of any investigation or inspection may be assessed against a person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit required by G.S. 143-215.108 or who violates any regulation adopted by the Environmental Management Commission. Based upon the above Findings of Fact and Conclusions of Law,] make the following: DECISION: Buieland Company is hereby assessed a civil penalty of: -2 allo For one (I ) violation of 15A NCAC 2D.1900, "Open Binning." $ t F?p t 'TOTAL CIVIL PENALTY, which is percent: of the maximum penalty authorized.by G.S. 143-2:15.114A. $ 183.00 Investigation costs $, TOTAL, AMOUNT DUE Pursuant to G.S. 143-215.114A in determining the amount of the penalty, 1 considered the factors listed in G.S. 14313- 282.1(b) and 15A NCAC 27 .0106, which are the following: , 1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting,, from the violation(s); 2) The duration and gravity of the violation(s); 3) The effect on ground or surface water quantity or quality or on air quality; 4) The cost of rectifying the damage; 5) The amount of money saved by noncompliance; 6) Whether the violation was committed willfully or intentionally; 7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and 8) The cost to the State of the enforcement zKi p� ell, Date ercash9PE., irector Division of Air Quality . I i. Complete'ttems 1, 2. and 3. Alao oomPlete Item 4 It Restrlcted 081" IS desired. i td print tour name and address on the reverse so that we can retum the crud to YOU. M Attach this card to the back of the maliplece, or on the (tent It apace permits. 1. Artict• Addressed to: DAQ 2008-It3 CPA 0910=008 vlr. Randall Andrews Buie Land Company, Inc. voo NC Hwy 72 West Lumberton. NC 28360 8. (A*ded Neme) C. Date of OGAWW 0. to daemy addre" dt fewd from item 17 0 Yes tt yES, emar degvwy addre" below: 0 No 3. a Zipe SrNfled Mail 0 Exprosa Mail tpr Merc�andtea 0 aepteterad �^ aet�eipt C3 Insured Melt C.0.0. 4. tiesdlcted Oa&INOI r 0" Fee) I3 Yea 2• Artx3e Number 7099 3400 0016 7988 5103 (transfer from service !abet) Ps Form 3811, February 2003 Domeatic Return RacelPt UNITED STam3)Po J.: • Sender: please print your name, address, and ZIP+4 in this box • NC DIVISION OF AIR QUALITY ATTN: ENFORCEMENT 1641 MAID SERVICE CENTER RALEIGH NC 27699-1641 Paz T Lrlrttrrtlrilrr{�ltt•{,1rt,iillrlitrt.lrrlrrrll{ilrrl1liilrr(it RCDENR North Carolina Department.of Environment and Natural Resources DIVISION OF AIR QUALITY Michael F. Easley, Governor William G. Ross, Jr., Secretary B. Keith Overcash, P.E., Director CTRTI..FIED MAIL RETURN RECEIPT REQUESTED 7099 3400 001.6 7988 5080 Mr. Charles.Andre'ws 'I'ara Group Lumberton, `1�r of .Inc. 2700 NC: I-1.wy 72 West l.,umberton, NC 28360 �,►�, N/V SUBJECT: Civil Penalty Assessment for Violation(s) hj" . ., 2D .1900 Ct�pei i3:ttrn'�in - �° 9 File No.: Ali), 0> Violator: Tara Group of Lumberton, .Inc. CO County: Robeson Dear Mr. Andrews: ']'his letter transmits notice of civil penalty -assessed against Tara Group of Lumberton, Inc. in the amount of $1,000 and.$183 investigative costs, for a total 001,1 , Enclosed is a copy of the assessment document explaining this penalty. 'Phis action was taken under the autlxority vested in me by the delegation.pursuant to North Carolina General Statutes (NCGS) 143-215.114A(d). Any new or. continuing violation(s) may be the subject of a new enforcement action, including. additional penalty. You must take one of the three actions outlined below'within thirty (30) flays.from the slate of receipt of this letter. Please be advised that rf you fail to exercise one of the following options within thirty (30) days, ,you will lose your right to dlipeal or contest this case and your: case ivill-be fortvai (Ied to the Attorney Ger:ere'l s Office for collection. 1. Submit payment of the penalty: Payment should be made directly to the order of the North Carolina Department of Environment and Natural Resources (NCDENR). When submitting payment, please rei'erence. your DAQ case number. oil your check to insure proper posting. Please do not include the attached waiver form when submitting payment.. Payment of the penalty will not foreclose further enforcement action for any continuing or new violation(s). Please submit payment to the attention of: Bnforcement Group - Payment Department of Environment and Natural Resources Division of Air Quality 1.641 Mail Service Center Raleigh, NC 27699-1641 1641 Mail Service Center, .Raleigh, NC 27699-1041 �T.lie 2728 Capital Blvd„ Raleigh, NC 27604 i�l {.}ftbICcll'ofiiia Phone: (919) 715-1728 / PAX: (919) 733-1812 / Internet: www.ncair.org Nafitrally An Equal Opportunity / Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper )8 Pised, that it is the policy for NCDENR to charge and collect a processing fee. of $25. 00 for checks on which payment has been refused by the bank because of insufficient funds or because of an invalid batik account. OR 2. Submit a written request for remission including a detailed justification for such request: Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of the factual statements contained in the civil penalty assessment document. Because a remission request forecloses the option of an administrative hearing, such a request must be accompanied by a waiver of your right: to an administrative hearing and a stipulation and agreenient.tilat rio,faci:ual or legal issues are in dispute. Please prepare a detailed statement that establishes why you believecivil.pcnalty sliould-be remitted, and submit it to the address listed below. In determining whether a remission request will be approved, the following factors shall be considered: (1) vvhkher one; or in' ore.of the civil penalty assessment factors in NCGS 143I3-282.1.(b) were wrongfully applied to the detriment of the violator; (2) whether the..violator promptly abated continuing environmental damage resulting from the :violation; . (3) whether the violation was inadvertent or a result of an accident; (4); . whether. the;violalor has been assessed civil penalties for any previous violations; or (5) .whetliec haytl e"nt of the civil penalty will prevent payment for the remaining necessary remedial actions. Please note that all evidence presented in support of your request for remission must be submitted in writing. If you chose this option, do not send in payment at this tune. The Director of the Division of Air Quality (D.AQ) will review your evidence and inform you of his/her decision in the matter ofyour remission request. The response will provide details regarding the case statics, directions for payment, and provision for further appeal of the penalty. to the .Environmental Management Commission's Committee on Civil Penalty Remissions (Committee). Please be advised that the Committee cannot consider information that was not part of the original remission request considered by the Director. Therefore, it is very important that you prepare a complete and t'hOrbllgh statement in support of your request for remission. Ill order to request.remission, you must complete and submit the enclosed "Request for Remission of Civil Penalties, Waiver of Right to an Administrative Hearing, and Stipulation of Facts" form within thirty (30) days cif receipt of this notice. The DAQ also requests that you complete and submit the enclosed ".lust f cation for Retnission Request." Both forms should be submitted to the following address: Enforcement Group - Remission Department of Environment and Natural Resources Division of Air Quality 1641 Mail Service Center Raleigh, North Carolina.27699-1.641 f 1 Fage drews OR 3. File a petition for an administrative hearing with the Office of Acimireistrative Bearings: if you wish to contest any statement in the attached assessment document you must file a petition for an administrative hearing. You may obtain the petition forin from the Office of Administrative Hearing (OAH). You must file the petition with the OAH within thirty (30) days of receipt of this notice. A petition is considered filed when it is received in the Office of Administrative Hearings during normal office hours. The OATI accepts filings Monday through Friday between the hours of 8:00 a.m. and 5:00 p.m., except for official state holidays. The original and otte (1.) copy of the petition must be filed with the OAH. The petition may be faxed, provided the original and one copy of the document is received in the OAH within five (5) business days following the faxed transmission. The mailing address for the OAH is as follows: Office of Administrative .Hearings 6714 Mail Service Center Raleigh, NC 27699-6714 Tclephone*(91.9) 733-2698 Facsimile: (919) 733-3478- A copy of the petition must also be served on NCDLNR as follows: Mary Pehny Thompson, General Counsel North Carolina .Department of 1:.nvironment and Natural Resources 160E Mail Service Center Raleigh, North Carolina 27699-1601 Please Didicate the DAQ case number, as found on Page 1 of this letter, on your petition to OA-H. Failure to- exercise one of the options above within thirty (30) days of receipt of this letter, as -evidenced by an internal date/time received stamp (not a postmark), will'result in this smatter being referred to the Attorney General's Office for collection of the penalty through a civil action. Please be advised that additional penalties may be assessed. if the violations that are the subject of this action have not been corrected. If you have any questions concerning this matter, please contact Jennifer White at (919) 733-1477. Sincer �y h Overcash, P.E. Enclosures,. Assessment Document cc: Steven F. Vozzo, Supervisor Fayetteville Regional Office Enforcement File (DAQ 2008-115) H CAROLINA 3ESON IN THE MATTER OF: THE T ARA GROUP OF LUMBERTON, ) INC. ) FOR VIOLATION OF: ) } 15A NCA.0 2D .1.900 ) "OPEN BURNING" ) NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION CASE NO, 2008-115 CIVIL PENALTY ASSESSMENT Acting pursuant to North Carolina. General Statutes (G.S.) 143-215.114A,1, B, Keith Overcash, P.E., Director of the Division of Air Quality (DAQ), make the following: I. FINDINGS OF FACT: A. On 1 I January 2008, Mr. Steven Vozzo of the Fayetteville Regional Office of the Division of Air Quality (FRO DAQ) received a complaint from Mr. Bobby Nelms of NC Division of Waste Management, Hazardous Waste Section. Mr. Nelms stated that on 10 January 2008, he had observed a large smoldering pile of materials at a business facility that included creosote poles and other construction debris. Mr. Nelms stated that while at the site, he was informed that the observed pile was created so -the local fire department would have a place to practice fire training. Mr. Nelms stated that the location of the burn site was at The Tara Group of Lumberton, Inc., 2700 NC Highway 72 West near Lumberton, Robeson County,.NC. The property where the burning occurred is owned by the Buie Land Company, Inc. B. On 11 January 2008, Mr. Neil Joyner (FRO DAQ) investigated this complaint. Mr. Joyner was accompanied by Mr. Andrew flarmnonds of the Fayetteville Regional Office of the Division of Waste Management. Upon arrival, Mr. Joyner observed a smoldering pile of materials that included. wooden utility poles, a green powdery substance, plywood, wooden boards, nails, metallic banding, metallic filter, tree stumps, metal parts, saw blades, metallic drum lids, and painted lumber, The Burn pile neasured 39 feet by 63 feet in area. The smoke from the smoldering wooden poles had a strong.creosote-Iike. odor. The pile was measured to, be approximately 672 feet from.a house that appeared to be occupied. C. On 14 January 2008, Mr. Charles Andrews, Owner, The 'Para Group of Lumberton, Inc., talked by phone to Mr. Neil Joyner and Mr. Steven Vozzo of the FRO DAQ. Mr. Andrews stated that lie allowed the Raft Swamp Volunteer Fire Dept. to burn the materials at his company's facility for fire training of new fire fighters. The fire department had binned at the site a couple of times previous to this burn. The pile consisted of scrap wood from the community that had been piled up for a training burn. Some CCA wood somehow got bumped into the pile. His company at the utility poles that were burned. He also stated that his company, a construction business, was renting the property from his father's company, Buie Land Company. D. On 25 January 2008, FRO DAQ issued The Tara Group of Lumberton, Inc. a Notice of Violation/.Notice of Recommendation of Enforcement (NOV/NRE) for allowing the fire department to burn a pile of debris. The certified mail green card indicates receipt of the NOV/NRE on 28 January 2008. As of the date of this assessment, FRO DAQ has received no written response to the NOVJNRE. E. Compliance History: No record of previous violations. F. The costs of investigation or inspection in this matter totaled $183.00 North Carolina Department of Environment and Natural Resources Division of Air Quality Michael F. Easley, Governor mgOnX21)-10% CEWrI IFD MAIL RFTiJRN RFCEIPT REQUESTED Randall Andrews Safety .Manager Industrial & Agricultural Chemicals, Inc. 2042 .Buie Philadelphus Road Red Springs, NC 28377 William G. Ross, Jr., Secretary B. Keith Overcash, P.E., Director SUI3JECTtd�ta�;�taf�;��a�n � <a� �t�t•.euis� �i!Iaiintaiui Itrsba��aont'�1�ati��. Aaatc� .lit�>�rir�€I�' . and ex �a►t ddett n�alFl f®xs�rnataan >i�atfeb y leg- 1tgg-®.pet ati011-, In l C ustYial & Agriculturahemicals, nc. Perintt lo. OG125R09 Red Springs, .North Carolina, Robeson County 06/78-00168 Dear Mr. Andrews: On 31. July 2008, Steven Vozzo; Mitchell Revels, and Christy Richardson, of the Fayetteville Regional Office, conducted an annual compliance inspection of Industrial & Agricultural Chemicals, Inc. in Red Springs, NC. During the inspection, Mr. Revels and staff observed that records were not adequate for the bagfilter and scrubber inspections. Also, during the inspection, we observed a small scale trial run of the battery recycling operation for which the facility has submitted a permit application. Additional information will be required prior to permitting this process. The violation and requirement for additional permit information are described below. (1) Notice of Violation -for Failure to Maintain Infection and Maintenance Records. During the inspection, Mr. Andrews was not able to provide complete inspection or maintenance records for the bagfulters (ID Nos. C-1, CD -I PB-3, C-4, CD-FPB-2, C-5, and DA-2) and aqueous contact scrubbers (ID Nos. D-3 and D-4). Specific Condition and Limitation A.B. of Air Permit No. 06125R09 states that your facility shall perform periodic inspection and maintenance as required by the manufacturer for the bagfilter and scrubber systems. The specific condition also requires that your facility perform an annual internal inspection of each bagfilter and scrubber system. It appears that some inspections may have been done, but documentation was limited. Since records did not indicate that annual inspections had been performed on the control devices listed above, Industrial & Agricultural Chen icals, Inc. is in violation of this regulation. Additionally, other record keeping appeared not to be kept up to date. Suggestions were made to you during the inspection conference on ways to improve your record keeping system. This office also understands that you are preparing the .requested updated process diagram for your facility. Since much of your operation is a batch process, records are needed on daily and even hourly production. This information will be imperative in order to renew your air permit in the next six months. Fayetteville Regional Office -- Division of Air Quality One 225 Green Street, Suite 714, Fayetteville, North Carolina 28301-5043 Nor thCarolina Phone: 910-486-15411 Fax: 910- 485-7467 1 Internet: http:/Mww.ncair.org An Equal Opportunity/Affirmative Action %ployer - 50% Recycled/10% Post Consumer Paper Gitmrally Industrial & Agricultural Chemicals, Inc. Notices of Violation / PA.I --- l I August 2008 Page 2 (2) Permit Additional Information Le-g<lyding the Alkaline _Battcy Recyclin Y. aeration. During the inspection, a trial run of the alkaline battery recycling operation was performed. following this observation, and after conducting further research, it appears that additional information will be required in order to process your permit application for an alkaline battery recycling facility. This office is concerned that all the emissions have not been evaluated. The -following items/concerns should be addressed: ® Detailed description of how your facility plans to eliminate al t plastic materials prior to drying; ® Detailed process flow diagram of the battery recycling operation; a An. analysis of all emissions generated or emitted during this process (including emissions froth inherent mercury) and toxics demonstrations if required. e Detailed description of the emission controls your facility plans to use to control these emissions Your permit application will remain on hold until you and your consultant address the additional concerns and submit a completed permit application. :Please note that the alkaline buttery recycling; operation is not on Your current air permit and should not be operated until an air permit has been issued. Please submit a written response to this Office by 27 August .2008 as to actions taken to bring about compliance and any additional information or description of any mitigating circumstances in reference to the violation. The response should outline steps that you plan to take or have taken.. to return to compliance. As stated above, your permit application for• a battery recycling facility will not be processed until a complete permit application, addressing the additional items of concern, is submitted. As stated. in the ".subject" above, this letter represents a Notice of Violation for the recordkeeping issues observed on 31. July 2008. The above violation and any future violation of an air duality regulation are subject to the assessment of civil penalties as per North Carolina General Statute 143-21.5.114A. This General Statute provides that civil penalties of not more .than twenty-five thousand ($25,000) may be assessed against any person who violates any classification, standard, or limitation established pursuant to General Statute 143- 21.5.107, "Air Quality Standards and Classifications." In addition, each day of continuing violation after written notification from the Division of Air Quality shall be considered a separate offense. In addition, please refer to the enclosed Pollution.Ptevention/Small Business insert for further information if you need assistance. The Division strongly .recommends that you carefully examine your current permitstipulations and request explanation from this Office as necessary. We appreciate your prompt attention to these matters. If you have any questions regarding this matter or if we can provide any additional information or assistance, please call Christy Richardson, Environmental 13ngineer, at (9.10) 433-3377, or me at (910) 433-3300. Sincerely, .' Steven F. Vozzo Regional Air Quality Supervisor fin.closure — Pollution Prevention Brochure SF'V%ctr cc: DAQ Central Tiles FRO County Files V8/2008 15:04 9197153605 DWM RUMA -A& NCDEN January 29, 2008 CERTIFIED MAIL RETURN RECEIPT R�UUESTED Mr. Randall F- Andrews 2042 Buie Phil Road Red Springs, NC 28377 Dear Mr. Andrews: PAGE 02/06 L&bt,j Fi l DwM k/O V IMMER ATE ACT] -ON NOTICE OF VI1T�4N Docket ## 2008-039 On December 18, 1980, the State of North Carol,.In Hazardous Waste Section (Section) was authorized to operate the State Resource Conservation and Recovery Act (RCRA) Hazardous Waste Program under the Solid Waste Management Act (Act), N.C.G.S. 130A, Artiel W 9 and riles promulgated thereto at 15A NCAC 13,A, (Rules), in lieu of the Federal RCRA. prosta m. On January 10, 2008, Mr. Bobby Nelms, Environmental Senior Specialist, with this office, conducted an investigation at the TARA Group office and grounds. The property is located at 2700 NC Highway 72 west in Lumberton, North- Carolina The January 10, 2008 investig ation was conducted in response to a complaint alleging the improper disposal of chemicals at f xe property. Statement f Faeta—RAlated to Respondent's. Management of Hazardous Was The January 10, 2008 investigation revealed that the land behind the TARA shop was used E for the ruining of sand and that various types of material had been dumped on the site. There avers two distinct areas of concern. The first area, which was closest to the office, had been used to dump caustic soda sludge uad gypsum. According to Mr. Randall. F. Andrews, owner of the property, the material was p laced there temporarily until it could be mixed together as a fertilizer to be applied to the land. ! ►t the time of this investigation it was apparent that the material had been we, but not liquid, wh ,.n placed in this location. This material will be mixed and used as a fertilizer on the land as discussed. during our Meeting. The area of primary concern was located back further behind the office area. This area hac l been used to burn pallets for, the local fire department to practice extinguishing. The debris pile contained burned remains of creosote poles and rttetal from unidentified sources. Addition wily, near the burned creosote poles, there were areas of ash which appeared Been in color. The green IJ`i'1 I':rf :rl �'C'• t%iC� i_,:? ilA)'. kalei!jh:,(.arciin, Ph -one 9'19-I33-�49J61 F^ X An Fgwq! 1110ailuulyr ! q(iar*,lii;o • ;;run rnhlr, �r;:i F'i 1}!qa r,,l: ,^. I,?I IPP0 008 15:04 9197153605 DWM color of this ash indicates that there is potential of contamination from burned CCA treat, A. Poles. During a later conversation with bdr. Andrews, he stated that the poles :had been purcbased and had been burned accidentally. Statutorvy and Rggnlatory Background PAGE 03l06 A. 40 CFR 261.1(a), adopted by reference at 15A NCAC 13A .0106(a), identifies those solid wastes which are subject to regulation as hazardous wastes under Parts 262 biro ugh 265 and Parts 270, 271, and 124 of this Chapter and which are subject to the notification requirements of Section 3010 ofRCRA. B. 40 CFR 261.2(b), adopted by reference at 15A NCA.0 13A .0106(a), states that rlaterials .are solid waste if they are abandoned, by being [1) disposed of; or [2] br:rned or incinerated; or [3] accumnulated, stored, or treated (but not recycled) before or it E lieu of being abandoned by being disposed of, burned, or incinerated. C. 40 CFR 261.3(a), adapted by reference at I SA NCAC 13A .0106(a), states that a: Aid waste, as defined in Section 261.2 is a hazardous waste if: It is not excluded from regulation as a hazardous waste under Section 261.4(b); and 2. :ft meets any of the following criteria: i. It exhibits the characteristics of hazardous waste identified in Subp art C. ii. It is listed in Subpart D and has not been excluded from the lists in Subpart D render Sections 260.20, and 260.22 of this chapter. HL It is a mixture of solid waste and, hazardous waste that is listed .in S abpart D solely because it exhibits one or more of the characteristics of hazardous waste identified in Subpart C, unless the resultant mixture no long exhibits any characteristic ofhazardous waste identified in Subpart C. iv. It is a mixture of solid waste and one or more lrvwdous wastes 1 isted in Subpart D and had not been excluded from this paragraph under Sections 260.20 and 260.22 of this chapter. D. NCGS 130A-290(6), deftnes "Disposal" w the discharge, deposit, injection., di imping, spilling, leaking or placing of any solid waste into or on any land or water so -;hat the solid waste or, any constituent part of the solid vnMe may enter the environtmer it or be emitted into the air or discharged into any waters, including groundwater. E. 40 CFR. l 24.2, adopted by reference at 15.A NCAC 13A .0105(a) defmnes "Ov� rice' or "Operator" as the owner or operator of any "facility or activity" subject to rel elation under the ItCRA program. W8/200815:04 9197153605 DWM PAGE 04/06 F. NCGS 130A-290(22), defines "Person" as an individual, corporation, company, associatiou, partnership, unit of local government, State agency, federal agency or utb. r legal entity. G_ NCGS 130A-290(41), defines "Storage" as the containment of solid waste, either on a temporary basis or for a period of years, in a manner which does not constitute di: posal. H. 40 CFR. 260.10, adopted by reference in 15A NCAC .0102(b), defines a "geoexator" as °`any person, by site, whose act or process produces hazardous waste identified . sr listed in part 261 or whose act first causes a hazardous waste to become subject to regi nation." The EPA has long recognized that, in the event of a violation of RCRA and the h.- zardous waste rules, "co -generators" of. hazardous waste can be jointly and severally liable for improper management of hazardous waste. 45 FR 72024, 72026 (October 30,19f 0). Violations Rggnirring Immediate Aeiion Z. It is the determination of the Section that the burn pile residue located at the TAR &. Group property in Lumberton, North Carolina constitutes storage and. disposal of, solid/ha zardous waste subject to all applicable requirements of 40 CFR Part 261 through Part M5 and Part 270, incorporated by reference in 15A NCAC 13A .0106 -- .0110 and .0113. Specifically, for the burned residue on said property: 1. 40 CFR 26111, adopted by reference at 15A NCAC 13A .01.07(a), requires that a person who generates a solid waste, as defined in 40 CFR 261.2, must tie termine if the waste is a hazardous waste using the following method: a. He should first determine if the waste is excluded from regulatio it under 40 CFR 261.4. b. He must then determine if the waste is listed as a hazardous waste i i Subpart Ii of 40 CFR Part 261. C. If the waste is not ,listed as a hazardous waste in Subpart D of 40 C FR Part 261, he roust determine wbetkier the waste is identified in Subpart C of 40 CFR Part 261 by either. i. Testing the waste according to the methods set forth in Su apart C of 40 CFR Part 261, or according to an equivalent method approved by the Administrator under 40 CFR 260.21; or ii. Applying knowledge of the hazard characteristic of the waste in light of the materials or the processes used - Randall F. Andrews, is in violation of 40 CFR 262.11, adopted by reference at 15A NCAC 13A .0107(a), in that a solid waste was generated on the property as defined in 40 CFR, 261.2 and a determination was not made by the generator whether that wash: was a hazardous waste. V8/2010815:04 9197153605 DWM PAGE 05106 2. 15A NCAC 13A .0109(a), requires that any person who treats, stores, or disposer; of hazardous waste shall comply with the requirements set forth in this section. The: treatment, storage or disposal of hazardous waste is prohibited except as provides l in 40 CFR Parts 264 and 265, adopted by reference in 15A NCAC 13,A .0109 .0110. Randall F. Andrews is in violation of 1.5A NCAC 13A .0109(a), in that bazardcus waste has potentially been. stored and disposed without complying with the requires Tents set forth in 40 CFR Parts 264 and 265, adopted by reference in 15A NCAC 13A .0109 and .0110. COMPLMNCE SCHEDULE Within 30 days from receipt of this notice, Randall F. Andrews shall comply with the following requirements: 1. Comply with 40 CFR 262.11, adopted by reference at 15A NCAC 13A .010 7(a). An immediate determination of hazardous characteristics must be completed for all areas of the burn pile which potentially could contain contamination. 2. Comply with 40 CFR 262.12, adopted by reference at 15,A. NCAC 13A .0107(a). Prior to shipment of any hazardous waste, an EPA. Identification Number must be obutined for this site. You may contact Mr. Jim Edwards with. this office at (919) 508-8539 to make provisions for obtaining the I.D. number. 3. Comply with 15A NCAC 13A .0109(a). Randall F. Andrews shall no longer store or dispose of hazardous waste without full compliance with this section. Pending . hipment of hazardous waste for proper disposal, Randall F. Andrews, must comply with 40 C>:`R 262.34(a), adopted by reference at 15A NCAC 13A .0107(c), which states that: a. If the waste is placed in containers the generator must comply with Subpart I of 40 CFR Pare 265 or if the waste is placed iu tanks, the generator Must comply with Subpart J of 40 CFR Part 265, except 265.197(c) and 265.200. 'No waste piles are allowed. b. The date upon which each. period of accurrnulation begins mast be clearly marked and visible for inspection on each container. C. While being accumulated on -site, each container and tank must be labeled or marked cl early with the words, "Hazardous Waste"; and d. The generator must comply with the requirements for owners or. open-ators in Subparts C and D in 40 CFR Part 265, Section 265.16 and 268.7(a)(4). IPP/20POE) 15 004 9197153605 DWM PAGE 06106 Potential Consequences of Failure to Cgm I You must comply with each requirement of this Immediate Action Notice of Violation. (IANOV); however, compliance will not divest the Section of its authority to ssue an administrative penalty for the violations cited in this Lk-NOV and additional violations c ited in a subsequent Compliance Order with Administm i,ve Penalty, hi accordance with NCG 5 130A- 22(a), the penalty shall not exceed thirty-two thousand live hundred dollars ($32,500.00;, per day in the case of a first violations. Each day of a continuing violation shall constitute a separate violation. pursuant to NCGS 130A.-1 S, a violation of any provision of the Actor the Rules may als,) result in the Section initiating an action for injunctive relief. If an injunction is obtained, you V. ill be subject to both, the civil and criminal contempt powers of the North Carolina General COTlrts of Justice. If you should have questions concerning the issuance of this IANOV, you may contact Mr. Bobby Nehns at (91.0) 602-3329. Sincerely, R &7k J E i eth W. Cannon, Chief Hazardous Waste Section cc: Central Files Mike Williford Bobby Nelms Harvi Cooper 4 9197153605 DWM Fax Cover Sheet DENA? Division of Waste Management Hazardous Waste Section Compliance Branch DATE: i L-1 _0 91*' TO: FAX #: FROM TELEPHONE #: Number of sheets COMMENTS: PAGE 01/06 f ATMA - - North Carolina Department of Environment and Natural Resources Michael F. Easley, Governor CI<,I7'I'II<IrD MAIL RETURN RIi CEIPT lZUQUE, S'I'L''D Division of Air Quality fL`5 Jaituary 20MUP Mr. Charles Andrews, Owner / Registered Agent The'rara Group of Lumberton, Inc. 2700 NC Highway 72 West [,unlberton, NC 28360 William G. Ross, Jr., Secretary B. Keith Overcash, RE., Director SC1.13JI�it:T: Noticc etf'�1ic�1,�YJ%c�ri.(l�Totic [rf�Rectiru-rr�enclatiorr ar i� 1fforc'�-`•etne r: � r�en 13�ru;n ► g 1. ie Tara Group of Lunlbe)ton, Inc. Lumberton, .NC, Robeson County 6/72-00000 l)earMr. Andrews: �Ct7r1�1�] '�u7�J 1"ia'i 200 i� Joyner, of this Office, investigated a complaint lodged against you, by the NC Division of Waste Management (NCDWM), for open burning of creosol poles, constniction debris, and o1ber it)du8.trial waste on your business property at 2700 NC Efighway 72 West near Liiniberton, Robeson County, NC. Mr. Andrew 1Iammouds ofthe NCDWM accompanied Mr. Joyner on this investigation. NC 11:acardous Waste Section had earlier investigated this complaint 10 January 200S. Upon arrival, Mr. Joyner observed an open burning pile of iaterials that: included wooden poles, a green powdery substance, plywood, wooden boards, nails, inetallie banding, metallic filter, tree stunnps, metal parts, saw blades, metallic drurn lids, and painted lumber. Mr. Joyner also observed evidence of previous burning on the property. Mr. Joyner spoke with you by phone with your father, Mr. Randall Andrews, owner of Buie Land Company and Industrial and Agricultural Chemicals. He stated he owned! the property where the observed materials were burned, but your company rented this property aiA you had coordinated this burning with the local fire department. On l I January 2008, Mr. Joyner was told at the front office of your facility that you were out of town at tl:ic Lime. On 14 January 2008, Mr. Joyner and I spoke with you by phone and you stated that your company had recently allowed the Raft Swaulp lire Department: to burn the observed pile of materials for a fire training exercise on this property that you were renting. You stated that your father, Randall Andrews, dumped much of this material from his other businesses and you were not able to provide detailed information for what you allowed the fire department to burin. You also stated thatt the fire department had previously burned at the site. Mr. Joyner had left a copy of the NC Open Burning regulations for you at your facility and during the conversation, I explained to you front therm why this burn was not allowed. '1 his burn is considered a waste disposal bill-ii. Also be advised that burning a pile of dernolished illaterials is not allowed for fire training, This letter is to officially inform you that to hermit,_allow, or cause such open burning is a. violation of North Carolina Adininistrative Code 1.5A 2D .1900, "Open Burning." Please review the enclosed brochure and insert expl.ainirig, this regulation before eOndllotiilg any fntlire opei) btli'liing, If you have any questions, please call. this Office at (910) 433-3300. Fayelleville Regional Office - Division of Air Quality. UJ1C 225 Green Street, Suite 714, Fayetteville, North Carolina 28301-5043 NorthCarolina Main Phone: 910.433-33061 DAQ Fax: 910- 485-7467 1 Internet: http://www.ncair.org An Equal Opportunity/Atfirrnalive Action Employer — 60% Recycled/10% Post Consumer Paper Natffrallff NOWNRE --The Tara Sup of l_,urnberton, Inc. 25 January 2008 Page 2 :quested to find a legal method for the disposal of these wastes. Additional information concerning solid Waste disposal can be obtained frorn a Division of 'Waste M. magcmcnt Specialist at (910) 433-3300. In addition, please refer to the enclosed Pollution Prevention/Small Business insert for further information if you need assistance. In some cases, people have obtained burn permits from the NC forest Service and have then conducted open bUrnings in violation of other state and local laws. Please note that in almost all cases on the back of the NC forest Service permit are the NC Air Quality regulations and that [their burn permit. indicates you must abide by our rules as well as theirs, .Please also realize that various counties, townships, and/or fire departments have [.heir own regulations in addition to the various State burning regulations. Prior to buriiin,g, yclti are_rec irec� to coilsider.afl these regulations and tomake certain you arc xlreelin-g t:-be most rests ictrve regttlati.ott(s). As stated ]hl the "subject" above, this letter represents not only a Notice of Violation for tale opera burning investigated on 11 January 2008, but puts you on notice that: this office is preparing an enforcement report addressing the violation observed. The above violation and any future violation of an air quality regulation are subject to the assessment of civil penalties as per North Carolina General Statute 1.43-21.5.1.14A.. Tllis General Statute provides that civil penalties of not more than twenty five thousand dollars ($25,000) may be assessed against any person who violates any classification, standard, 01. limitation established pursuant to General Statute 143-21.5.107, "Air Quality Standards and Classifications." lip addition, each. day of continuing violation after written notification from the Division of Air Quality shall be considered a separate offense. Please submit a wifften response to this office by S February 2008, as to actions taken to bring about compliance and any additional information or description of ariy mitigating circumstances that you believe should affect the outcome of the enforcement evaluation. Please provide air exact list of materials, and an approximate quantity, tbat you placed in this area. .Include the som-ce for each of the materials. After the above date, in lieu of any mitigating circumstances brought to our attention, this office will submit the enforcement report to the l_)irector of the Division of Air Quality, including recomr-xiendat:ions for the assessment of appropriate civil penalties. Please be advised that neither this letter, nor any subsequent action, absolve you from responsibility for any violation or damage to public or private property or from any enforcement action available to this agency. We appreciate your immediate attention to this errvirom ental concert]. if you have any questions, please call Neil Joyner, Envtroumetltal Specialist, 01• Robert HTiydeth, i3nviromxrental Engineer, at (910) 433-3300. Sixi�erely, r` .•-S even I�. VozzO �:J Regiorra.l Air Quality Supervisor Fayetteville Regional Office SF V\caj atmchments - OB Brochure, OB Insert, and P2 Insert cc: (w/o attachment) 'FRO Enforcement Files FRO Complaint Files Mr. Andrew 13anmronds, NCDWM SW FRO Mr. Bobby Nelms, NCDWM Hazardous Waste Donnie Blackburn, President, Raft Swamp Voluriteer Fire Department m Complete Items 1; 2, and 3. Also Complete a Item 4 if Restricted,U] Iivrery is desired; X is Print your name and address on the reverse so that.we can return the card to you. FD. ® Attach this card to the back of the malipiece, or on the front if space permits. - 1. Article Addressed to: MR CHART ES AN.DREWS THE TARA GROUP Or LUMBE Agent Rec Ived by (Pd tee e e C. Date of Delivery Is delivery address different from item 1? Oyes If YES, -.enter delivery address below: D No 2700 NC HWY 72 WEST a. Service Type LUMBERTON NC 28360 ►� Certified Mail ❑ Express Mall Registered ❑ Returri Receipt for Merchandise Cl insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes z. ArttoieNumber �. 7001 2510. 0000 6682 6556 (Transfer from service label) PS Form'3811. February 2004. ; Domestic Return Receipt 102595-02-M•1540 �aj � . NC®ENR North Carolina Department of Environment and Natural Resources Michael F. Easley, Governor Division of Air Quality Williarn G. Ross, Jr., Secretary B. Keith Overcash, P.E., Director 25 January 2008 CT;RTI1liILD MAIL .tzie,TURN RTCTIPT Rrww sTE]) Mr. Randall Andrews, Owner and Registered Agent Buie Land Cornlfariy, Inc. 2700 NC 1-Iighway 72 West Lumberton, North Carolina 28360 StJ.RI ,CI': Notice of Violation/Notice of Recorntnendlition for E nforcement: Open Burning - Buic Land Company, Luc. - Industrial & .A.gricultu.ral Chemicals, Inc. Lumberton, NC, Robeson County 6/72-00000 Dear Mr. Andrews, On 11 January 2008, Neil Joyner, of this Office, investigated a complaint lodged against you, by the NC Division of Waste Management (NCDWM:), for open burning of creosol poles, construction debris, and other industrial waste on your business property at 2700 NC highway 72 West near Lumberton, Robeson Cotinf:y, N'C. Mr. Andrew T.-Iamrnonds of the NC*D WM' accorupanied :Mr. Joyner on this investigation. NC Hazardous Waste Section 11ad earlier investigated this complaint 1.0 January 2008. Upon arrival, Mr. Joyner observed an open burning bile of materials that included wooden poles, a green powdery substance, plywood., wooden boards, nails, metallic banding, metallic filter, tree stumps, metal parts, saw blades, metallic drum lids, 1,ud painted lumber, Mr. Joyner also observed evidence of previous burning on the property. Mr. Joyner spoke with you by phone and you stated that your company, Buie Land C:oinpaily, owned the property where the observed materials were burned. You stated that you understood that the fire dept. had recently burned the observed materials as a training exercise on the property. You stated that your son, Charles Andrews, was coordinating this burning with the 1::u•e department. Mr. Joyner left a copy of the Open Burning regulations for you at the facility office and during the conversation, he explained front then] why this burn was not allowed. On 14 January 2008, 1 spoke by phone with your son, Mr. Charles Andrews, of The Tara Group of Lumberton, Inc. and he stated that his company was renting this land from you. l:le stated that his company had recently allowed the Raft Swarnp fire Department to burn the observed pile of materials as a fire training exercise on the property. He also stated that the fire department had burned at the site previously. Additionally, he stated that he did not know exactly all the waste materials you had brought to this pile front your other business, Industrial & Agricultural Chemicals, Inc. Be advised that burning a pile of demolished materials is not allowed tb.r fire training and is considered to be waste disposal. This letter is to officially inform you that to permit,-_ al.lgw, or_,cause such open burning is a violation of North Carolina Administrative Code 15A 2D .1900" "Open Burning." Please review the Fayetteville Regional Office -- Division of Air Quality A 1.V TOne. 225 Green Street, Suite 714, Fayetteville, North Carolina 28301.5043 OBI thCarollila Main Phone: 910-433-33001 DAQ Fax: 910- 485-7467 1 Internet: hllp:l/vaww.ocair.org An Equal OpportunilylAffintrative Action Employer — 50% Recycled110% Post Consumer Paper l L dy NOV/NR]," - .ti _lie Land Company, Isle. 25 January 2008 Page 2 enclosed brochure and insert explaining this regulation before conducting any future open burning. If you have any questions, please call this Office at (910) 433-3300. You are requested to find a legal method for the disposal of these wastes. Additional information. concerning solid waste disposal can be obtained from a Division of Waste Management Specialist at (910) 433-3300. In addition, please refer to the enclosed POI lutio:rl Prevention/SIlia 11 Business insert for further irlfornla.tion if you need assistance. . In some cases, people have obtained Burn Permits from the NC forest Service and have then conducted open turnings in violation of other state and local laws. Please ].tote that in almost all eases oil the back of the NC: Forest Service permit are the NC Air Quality regulations and that their burn permit indicates you Must abide by our rules as well as theirs. Please also realize that various counties, townships, and/or fire departments have their own regulations in addition to the various State burning regulations. Prig to burniiqg_y_qt� ai_e required.to consider a-11 these re nilations and to make certain von are meeting the most restrictive re ulation_(s), As stated in the "subject" above, this letter represents not only a Notice of Violation for the open burgling investigated on l I. January 2008, but puts you on. notice that this office is preparing an enforcement report addressing the violation observed. The above violation and any future violation of all air quality regulation ace subject to the assessment of civil penalties as per North Carolina General Statute 143-215.114A. This General Statute provides that civil penalties of not more than twenty five thousand dollars ($25,000) may be assessed against any personwho violates any classification, standard, or limitation established pursuant to General Statute 1.43-215.107, "Air Quality Standards and Classifications." In addition, each day of continuing violation after written notification from the Division of Air Quality shall be considered a separate offense. Please submit a written response to this office by A Februat y 2008, as to actions taken to bring about compliance and any additioual information or description Of any mitigating circumstances that you believe should affect the outcome of the enforcement evaluation. Please provide all exact list of materials, and all approximate quantity, that you placed in this area. Include the source for each of the materials. After the above date, in lieu of any mitigating circumstances brought to our attention, this office will submit the enforcement report to the Director of the Division of Air Quality, including recommendations for the assessment of appropriate civil penalties. Please be advised that neither this letter, not any subsequent action, absolve you from .responsibility for any violation or damage to public or private property or from any enfbr-eenlent il.etlOn available to this agency. We appreciate your inimodiate attention to this environmental concern. Tf you have any questions, please call 'Neil JOyncr, Environmental. Specialist, or Robert. Iiayden, Envil'onnlcntal I n.gineer, at: (910) 433-3300. SfeVe.l1I. VO'7,70�� Regional Air Quality Supervisor - Fayetteville Regional Office STN\caj attaclunelrts 013 Brochure, Ol3 Insert, aad P2 lnsel't cc: FRO Corn.plaint files Mr. Andrew Hagumonds, NCDWM SW PRO Mr. Bobby Nelms, NCDWM 1-lazardons Waste p Complete items 1; 2, and 3..Also complete item 4 if. Restricted Dellvery is desired. M Print your name: and address on the reverse so that we can return the oard,to you. IN Attach this"card to the ¢ack of the mallpieco, or on the front if space permits. 1. AtticleAddressed to " MR R.ANDALL ANDREWS BUIE 1;,AND COMPANY 1NC ; • A. X ❑ Agent U Cl Addressee Q. ece�ed by ( Printed Name} C. Date of Delive �> � L GJ--L l�-g�- D. is delivery address different from item 1? ❑ Yes If YES, enter delivery address below: 0 No 2700 NC-FIWY 72 WL)`I 3. Service Type LUMBERTON NC 28360 Certified Mail o express Mail Registered 0 Retum Receipt for Merchandise © Insured Mall 0 C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes 2. Article Number 7001 2510 0000 6682 6549 (rTrnsfer /role service label} __.. PS Form 3811, February 2004 Domestic Return Receipt 102595.02•M.1540 I Ash NCDENR North Carolina Department of Environment and Natural Resources Michael F. Easley, Governor Division of Waste Management Dexter R. Matthews, Director January 16, 2008 CERTIFIED MAIL Return Receipt Requested 70012510 0006 9499 5211 Randall Andrews, President Buie Land Company, Inc. 2700 NC Hwy 72 West Lumberton, North Carolina 28360 William G. Ross Jr., Secretary Subject: Notice of Violation Robeson County, North Carolina IS780801 Non -Facility Dear Mr. Andrews: Pursuant to North Carolina General Statue's 130A-22(a) and to 15A North Carolina Administrative Code 13B, you are hereby informed that you are operating a non -conforming solid waste disposal site/open dump on your property located on Melvin Lane in Lumberton, Robeson County, North Carolina. On January 11, 2008, Neil Joyner with the Division of Air Quality and I inspeeted a rion-eonforiiiing solid waste disposal site on your property located behind Tara Groups office at 2700 NC Hwy 72, Lumberton in Robeson County, North Carolina PIN 937360821900. The inspection revealed an area of open burning that was still smoldering with mixed waste streams. Adjacent to this area was a load of construction waste consisting of plastic pipes, metal, plywood, concrete and other types of waste. There were several piles of waste that consisted of concrete with rebar, asphalt, concrete mixed with metal and soil and two large piles of charred debris and soil. Also noted at this time were 7-10 loads of bottom ash as described by you that you are planning to experiment with in various applications? The open dumping of solid waste on your property constitutes a violation of the North Carolina Solid Waste Management Rules, codified at 15A NC Administrative Code 13B; specifically: 15A N.C. Administrative Code 13B .0201(a) states that "no person shall establish, or allow to be established on his land a solid waste management facility, or otherwise treat, store, or dispose of solid waste unless a permit for this facility has been obtained from the Division of Waste Management." 225 Green Street, Suite 714, Fayetteville, North Carolina 28301-5043 One Phone: 910-433-33001 FAX: 910-486-17911 Internet: http://wastenot.enr.state.nc.us NNatzmalloff oftthCarohna An Equal Opportunity / Affirmative Action Employer- 50 % Recycled 110 % Post Consumer Paper .r ua -j i. v, -- You are in violation of section 13B .0201(a) in that a solid waste management facility has been established on your land without a permit from the Division of Waste Management. Based on the foregoing, discontinue all dumping operations on your property and within 15 days of receipt of this notice comply with 15A NCAC 13B .0502 Open Dumps by taking the following actions. 1. Remove and properly dispose of all of the waste that is on your property. 2. Remove and properly dispose of the coal ash that has been dumped on the property. 3. Ensure that all waste is removed from the site and transported to a facility permitted to accept the waste. 4. Do not burn or bury any of the waste. In addition, documentation that will indicate the waste has been properly disposed of will be required to resolve this Notice of Violation. Please mail receipts to the North Carolina Department of Environment and Natural Resources, Division of Waste Management, Drew Hammonds, 225 Green Street, Suite 714, Fayetteville, NC 28301. Pursuant to N.C.G.S. 130A 22(a) and 15A N.C.A.C. 13B .0701 -.0707, an administrative penalty of up to $15,000.00 per day may be assessed for each violation of the Solid Waste Management Laws and Regulations. We solicit your cooperation and would like to avoid taking further additional enforcement actions. At the same time, it is your responsibility to comply with the requirements of the North Carolina Administrative Code. If you have any questions regarding this matter, please feel free to contact me at (910)-433-3351. Sincerely, Drew Hammonds Environmental Senior Specialist Solid Waste Section Regional Representative Cc: Mark Poindexter, Field Operations Branch Head Dennis Shackelford, Eastern Area Supervisor Amy Kadrie, Compliance Officer Neil Joyner, Division of Air Quality Steve Edge, Robeson County Solid Waste Director 00 C rf�T NC DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WASTE MANAGEMENT ACTIVITY REPORT Date: 10 January 2008 Report By: Bobby Nelms No: 036 Subject: Randall Andrews Property Location: 2700 NC Highway 72 West City: Lumberton, NC Zip: 28360 County: Robeson Contact Person: Randall Andrews Tel#: (910) 734-4458 Reason for visit: Complaint Investigation REPORT: On this date, I visited the referenced site to investigate a compliant referred to me by SWS personnel in the Fayetteville Regional Office. The complaint alleged that waste material had been illegally dumped on property behind the TARA Group facility located at the. address above. Upon arrival at the site, I spoke to Ms. Denis Andrews who gave me permission to walk over the property. I found two distinct areas of concern and began to photograph these areas when Mr. Randall Andrews, owner, arrived. Mr. Andrews and I had met before so my introduction was merely a formality. I explained my reason for being there, and asked him to show me around. Mr. Andrews showed me an area which he had used to dump caustic soda sludge from tank bottoms and Gypsum. He explained that he intended to mix the material and use it as a fertilizer on his property. He stated that the material was not liquid when it was dumped on the site and the appearance of the site seemed to indicate the accuracy of his claim. A separate area, and likely the area of most concern, was a bum pile located further back from the office building. This area had been used to bum debris, including creosote poles, for the purpose of allowing the local fire department an opportunity to practice extinguishing large fires. There were areas of green ash which concerned me since there was the possibility of CCA treated poles having been burned. If there were, in fact treated poles there, they had been completely consumed in the fire. I discussed the areas and my concerns with Mr. Andrews who was very compliant and willing to take care of whatever needed to be done in order to resolve the issues. I explained the he would be receiving an Immediate Action NOV from the Section at a later date and that he would need to comply with the requirements spelled out within the explained my duty and intention to report the matter to the DAQ and to the adrews understood and thanked me for my time. An IANOV will follow this report and a follow up visit will be conducted at a later date. Activity type: Complaint NO V NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary B. Keith Overcash, P.E,, Director WawbI 2.001-4 CERT.II' IED MAIL RETURN RECEIPT REQUESTED Randall Andrews, President Industrial & Agricultural Chemicals, Inc. 2042 Buie Phil Road Red Springs, NC 28377 SUBJECT: Notice of Violation 4 ; leForti°lm Industrial & Agricultural Chemicals, Inc. Permit No. 06125R09 Red Springs, North Carolina, Robeson County 06/78-00168 Dear Mr. Andrews: Your current air permit, identified above, includes at least I (one) stipulation requiring that a report be sent to this Office, no later than 30 January 2005. Your facility failed to comply with this requirement. If you have not already e so, EJease provide tlxis Office with the retort s within 10 (ten) days of receipt of this letter. Once the report(s) are received in our Office, a compliance determination, based upon the conie.int of the reports) shall be made If it is determined during this review that your facility is/was not oaerating in compliance an additional Notice of Violation or, depending on the type of violation and severity, a Notice of Violation/Notice of Recommendation for Enforcement shall be issued to your facility. As stated in the "subject" above, this letter represents a Notice of Violation for failure to submit a required report by the deadline specified in your air permit. This General Statute provides that civil penalties of not more than ten thousand ($10,000) may be assessed against any person who violates any classification, standard, or limitation established pursuant to General Statute 143-215.107, Air Quality Standards and Classifications. The Division strongly recommends that you carefully examine your current permit stipulations and request explanation fiom this Office as necessary. If you have any questions regarding this matter, please call Mitchell Revels, Environmental Chemist, at.(910) 486-1541. Sincerely, 4 Steven. F. Vozzo Regional Air Quality Supervisor cc: DAQ Central Files FRO County Files Fayetteville Regional Office -Division of Air Quality 19;�r 225 Green Street Suite 714, Fayetteville, Norlh Carolina 28301.5043Phone: 910-480-15411 Fax: 910-485-7467 1 Internet: httpl/www,rrair.org An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper 0 ®.Complete items 1, 2, and 3. Also complete item 4 if Restricted delivery is desired. M Print your name and address on the reverse s4 that we can return the card to you. ev Attach this card to the back of the mailpiece, or on the front if space permits. 1. Article Addressed to: .eceived by (Please Print Clearly) B, Date of Delivery C.`S' tur�`. ❑ Agent - UILIP 'e U-0-Addressee D. Is delivery addross afferent from item 1? ❑ Y@s If YES, enter delivery address below: ❑ No MR RANDALL ANDRIsWS TNDUSTRJAL & AGRICULTURAL 2042 BUIR PHIL ROAD 3. service Type RED SPRINGS NC 28377 Certified Mail ❑ Express Mail ❑ Registered 0 Return Receipt for Merchandise ; ❑ Insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes 2. Article Number 7001 2510 Q003 8090 23S6 (Transfer from service tabor) -----•----- — --~- -" PS Form 3811, March 2001 Domestic Return Receipt 102695-o1-M•1424 i 25 January 2008 CERTIFIED MAIL RETURN RECEIPT REOUESTED Mr. Charles Andrews, Owner / Registered Agent The Tara Group of Lumberton, Inc. 2700 NC Highway 72 West Lumberton, NC 28360 SUBJECT: Notice of Violation/Notice of Recommendation for Enforcement: Open Burning The Tara Group of Lumberton, Inc. Lumberton, NC, Robeson County 6/72-00000 Dear Mr. Andrews: On 11 January 2008, Neil Joyner, of this Office, investigated a complaint lodged against you, by the NC Division of Waste Management (NCDWM), for open burning of creosol poles, construction debris, and other industrial waste on your business property at 2700 NC Highway 72 West near Lumberton, Robeson County, NC. Mr. Andrew Hammonds of the NCDWM accompanied Mr. Joyner on this investigation. NC Hazardous Waste Section had earlier investigated this complaint 10 January 2008. Upon arrival, Mr. Joyner observed an open burning pile of materials that included wooden poles, a green powdery substance, plywood, wooden boards, nails, metallic banding, metallic filter, tree stumps, metal parts, saw blades, metallic drum lids, and painted lumber. Mr. Joyner also observed evidence of previous burning on the property. Mr. Joyner spoke with you by phone with your father, Mr. Randall Andrews, owner of Buie Land Company and Industrial and Agricultural Chemicals. He stated he owned the property where the observed materials were burned, but your company rented this property and you had coordinated this burning with the local fire department. On 11 January 2008, Mr. Joyner was told at the front office of your facility that you were out of town at the time. On 14 January 2008, Mr. Joyner and I spoke with you by phone and you stated that your company had recently allowed the Raft Swamp Fire Department to burn the observed pile of materials for a fire training exercise on this property that you were renting. You stated that your father, Randall Andrews, dumped much of this material from his other businesses and you were not able to provide detailed information for what you allowed the fire department to burn. You also stated that the fire department had previously burned at the site. Mr. Joyner had left a copy of the NC Open Burning regulations for you at your facility and during the conversation, I explained to you from them why this burn was not allowed. This burn is considered a waste disposal burn. Also be advised that burning a pile of demolished materials is not allowed for fire training. This letter is to officially inform you that to permit, allow, or cause such open burning is a violation of North Carolina Administrative Code 15A 2D .1900, "Open Burning." Please review the enclosed brochure and insert explaining this regulation before conducting any future open burning. If you have any questions, please call this Office at (910) 433-3300. NOV/NRE — The Tara Group of Lumberton, Inc. 25 January 2008 Page 2 re requested to find a legal method for the disposal of these wastes. Additional information concerning solid waste disposal can be obtained from a Divism ion of Waste Manageent Specialist at (910) 433-3300. In addition, please refer to the enclosed Pollution Prevention/Small Business insert for further information if you need assistance. In some cases, people have obtained burn permits from the NC Forest Service and have then conducted open bumings in violation of other state and local laws. Please note that in almost all cases on the back of the NC Forest Service permit are the NC Air Quality regulations and that their burn permit indicates you must abide by our rules as well as theirs. Please also realize that various counties, townships, and/or fire departments have their own regulations in addition to the various State burning regulations. Prior to burning, you are required to consider all these regulations and to make certain you are meeting the most restrictive re lgu ation(s). As stated in the "subject" above, this letter represents not only a Notice of Violation for the open burning investigated on 11 January 2008, but puts you on notice that this office is preparing an enforcement report addressing the violation observed. The above violation and any future violation of an air quality regulation are subject to the assessment of civil penalties as per North Carolina General Statute 143-215.114A. This General Statute provides that civil penalties of not more than twenty five thousand dollars ($25,000) may be assessed against any person who violates any classification, standard, or limitation established pursuant to General Statute 143-215.107, "Air Quality Standards and Classifications." In addition, each day of continuing violation after written notification from the Division of Air Quality shall be considered a separate offense. Please submit a written response to this office by 8 February 2008, as to actions taken to bring about compliance and any additional information or description of any mitigating circumstances that you believe should affect the outcome of the enforcement evaluation. Please provide an exact list of materials, and an approximate quantity, that you placed in this area. Include the source for each of the materials. After the above date, in lieu of any mitigating circumstances brought to our attention, this office will submit the enforcement report to the Director of the Division of Air Quality, including recommendations for the assessment of appropriate civil penalties. Please be advised that neither this letter, nor any subsequent action, absolve you from responsibility for any violation or damage to public or private property or from any enforcement action available to this agency. We appreciate your immediate attention to this environmental concern. If you have any questions, please call Neil Joyner, Environmental Specialist, or Robert Hayden, Environmental Engineer, at (910) 433-3300. Sincerely, Steven F. Vozzo Regional Air Quality Supervisor Fayetteville Regional Office SFV\caj attachments - OB Brochure, OB Insert, and P2 Insert cc: (w/o attachment) FRO Enforcement Files FRO Complaint Files Mr. Andrew Hammonds, NCDWM SW FRO Mr. Bobby Nelms, NCDWM Hazardous Waste Donnie Blackburn, President, Raft Swamp Volunteer Fire Department Pagel of 3 Find a lawyer. Find answers. FindLaw> State Resources> North Carolina> Primary Materials> North Carolina Court Opinions An unpublished opinion of the North Carolina Court of Appeals does not constitute controlling legal authority. Citation is disfavored, but may be permitted in accordance with the provisions of Rule 30(e)(3) of the North Carolina Rules of Appellate Procedure. NO. COA06-1458 NORTH CAROLINA COURT OF APPEALS Filed: 19 June 2007 ALCHEM, INC., RANDALL ANDREWS, Petitioner, v . Wake County No. 05 CVS 012073 N.C. DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES, DIVISION OF WATER QUALITY, Respondent. Appeal by petitioner Alchem, Inc., from order entered 22 June 2006 by Judge A. Leon Stanback, Jr., in Wake County Superior Court. Heard in the Court of Appeals 10 May 2007. The Yarborough Law Firm, P.A., by H. Addison Winters, for Alchem, Inc., petitioner appellant. Attorney General Roy Cooper, by Assistant Attorney General Stormie D. Forte, for the State. McCULLOUGH, Judge. On 28 December 2004 the Division of Water Quality of the North Carolina Department of Environment and Natural Resources ("NCDENR- DWQ") issued a water quality permit to Alchem, Incorporated ("petitioner"). NCDENR-DWQ sent a letter along with the permit notifying petitioner of its right to object to any terms or conditions set forth in the permit by requesting an adjudicatory hearing through filing a written petition in the Office of Administrative Hearings ("OAH") within 30 days following receipt of the permit. Petitioner received the permit on 18 January 2005. On10 February 2005, petitioner wrote a letter to NCDENR-DWQ requesting an extension of 90 days to examine and respond to the permit. Subsequently, on 8 March 2005 petitioner wrote a letter to NCDENR-DWQ stating certain objections and questions with regard to the permit. Petitioner thereafter submitted a written letter to OAH stating its intention to appeal the conditions set forth in the permit on 29 April 2005 and on 4 May 2005 OAH issued a notice of contested case and assigned the case to an administrative law judge ("ALJ"). NCDENR-DWQ filed a motion to dismiss on 25 May 2005. On 29 July 2005, the ALJ issued a final decision granting NCDENR-DWQ's motion to dismiss where OAH lacked subject matter jurisdiction over the proceedings. On 29 August 2005, petitioner filed a petition for judicial review in Wake County Superior Court for review of the ALJ's order dismissing petitioner's case. NCDENR-DWQ filed a motion to dismiss the petition for judicial review under N.C. Gen. Stat. § lA-1, Rule 41(b) for failure to comply with the rules requiring a petition for a contested case hearing to be filed within 30 days from notification to the permittee of the Commission's decision. On 22 June 2006, the court entered an order dismissing the petition for judicial review. From this order petitioner appeals. On appeal petitioner contends the lower court erred in failing to reverse or remand the case to OAH for failure to enter findings of fact and conclusions of law, failing to state its standard of review and making additional findings of fact, failing to makecertain findings of fact and conclusions of law, concluding that petitioner failed to allege wrongdoing pursuant to N.C. Gen. Stat. § 150B-23 and dismissing the petition for judicial review based on incomplete findings of fact. It appears that petitioner has confused the actual issues in the instant case. (See footnote 1) http://caselaw.1p.findlaw. com/scripts/getcase.pl?court=nc&vol=appeals2007/&invo1=0614... 12/9/2008 and Codes Page 2 of 3 'An order of the ALJ issued pursuant to a written pre -hearing motion granting a party's requested relief for failure of the other party to comply with procedural requirements is a final decision under N.C. Gen. Stat. § 15013-36(c)(3) [(2005)]" and a petitioner is entitled to immediate judicial review under N.C. Gen. Stat. § 150B-43. Lincoln Cty. DSS v. Hovis, 150 N.C. App. 697, 700, 564 S.E.2d 619, 621 (2002); N.C. Gen. Stat. § 150B-43 (2005). N.C. Gen. Stat. § 150B-36(c)(3) grants an ALJ the authority to allow a parry's requested relief upon a pre -hearing motion. An order entered by an ALJ pursuant to a written pre -hearing motion that either dismisses the contested case for failure of the petitioner to prosecute or grants the relief requested when a party does not comply with procedural requirements is directly appealable to the superior court. N.C. Gen. Stat. § 150B-36(c)(3)(2005). This Court has stated that, even though "the superior court's scope of review regarding an ALJ's final decision issued pursuant to section 1 50B-3 6(c) does not fall precisely within the plain language of any provision in N.C. Gen. Stat. § 150B-51," the standard of review is that stated in N.C. Gen. Stat. § 15013-51(b). Lincoln v. N.C. Dept of Health & Human Servs., 172 N.C. App. 567, 571, 616 S.E.2d 622, 625 (2005); see also Hovis, 150 N.C. App. at 701, 564 S.E.2d at 621-22. Therefore, the superior court reviews decisions rendered under N.C. Gen. Stat. § 150B-36(c) to determine "whether the decision of an ALJ contains errors of law, is supported by substantial evidence, and is neither arbitrary nor capricious." Hovis, 150 N.C. App. at 701, 564 S.E.2d at 625. Under this review and analysis, this Court must make a factual inquiry under the whole record test and a legal inquiry under the de novo standard in order to determine whether the superior court erred. However, in the instant case, such review is not applicable nor dispositive where the superior court dismissed the petition for judicial review instead of granting appellate review of the ALJ's decision and applying the standards set forth in N.C. Gen. Stat. § 15013-51(b). The administrative code provides that the Rules of Civil Procedure "'shall apply"' to contested cases. Lincoln, 172 N.C. App. at 572, 616 S.E.2d at 626; N.C. Admin. Code tit. 26, r.3.0101(a) (June 2006). Under the Rules of Civil Procedure, Rule 41(b) allows a court to dismiss an action "[f]or failure of the plaintiff to prosecute or to comply with these rules or any order of court[.]" N.C. Gen. Stat. § IA-1, Rule 41(b). The North Carolina General Statutes set forth the proper procedure by which a permittee may object or challenge a permit issued by an administrative agency. A permit applicant or permittee who is dissatisfied with a decision of the Commission may commence a contested case by filing a petition under G.S. 150B-23 within 30 days after the Commission notifies the applicant or permittee of its decision. If the permit applicant or permittee does not file a petition within the required time, the Commission's decision is final and is not subject to review. N.C. Gen. Stat. § 143-215.1(e)(2005) (emphasis added). "The time limitation, whether established by another statute, federal statute, or federal regulation, or this section, shall commence when notice is given of the agency decision to all persons aggrieved who are known to the agency[.]" N.C. Gen. Stat. § 15013- 23(f) (2005). The requirements set forth under the administrative code are mandatory, and a petition shall be dismissed for lack of subject matter jurisdiction where a petitioner failed to comply with the standards set forth in order to obtain judicial review. See Lewis v. N.C. Dept of Human Resources, 92 N.C. App. 737, 739, 375 S.E.2d 712, 714 (1989) ("The right to appeal to an administrative agency is granted by statute, and compliance with statutory provisions is necessary to sustain the appeal."). In the instant case, the lower court made findings and the record supports that petitioner received notice of the permit and its contents on 18 January 2005, and that on 2 May 2005, petitioner filed a petition for a contested case hearing with OAH. This iswell outside of the 30-day limitation placed on filing a petition for a contested case set by the statute. Therefore the lower court properly dismissed the petition for judicial review under N.C. Gen. Stat. § IA-1, Rule 41(b) where the OAH lacked subject matter jurisdiction to hear the petition based on the untimely filing and petitioner is not entitled to review. See N.C. Gen. Stat. § 143- 215.1(e). Further, a review of the order and record on appeal reveals that the findings of fact and conclusions of law set forth in the lower court's order address all matters before the court and any contention that such findings or conclusions are incomplete is wholly without merit. Moreover, the court concluded as a matter of law that OAH lacked subject matter jurisdiction over the petition for a contested case hearing. Conclusions of law are reviewed by an appellate court under a de novo standard. See Starco, Inc. v. AMG Bonding & Ins. Services, 124 N.C. App. 332, 336, 477 S.E.2d 211, 215 (1996). As stated supra, it is clear from the record that the petitioner failed to file the petition for a contested case hearing within the statutory required deadline of 30 days; and where such statutory rules are mandatory, OAH was deprived of jurisdiction. Petitioner's assignments of error are overruled. Accordingly, the order of the lower court dismissing the petition for judicial review is affirmed. Affirmed. Judges BRYANT and STROUD concur. Report per Rule 30(e). Footnote: I Petitioner cites numerous cases regarding the superior court's role as an appellate court under the administrative code in which there was a final decision issued by an ALJ, an agency decision and then judicial review of the prior proceedings by the superior court. In the instant case, the ALJ issued a final order dismissing the case and allowing for immediate appeal to the superior court. Therefore, the procedural requirements stand in stark contrast to those cited by petitioner. http://caselaw.1p.findlaw.com/scriptslgetcase.pl?court=nc&vol=appeals2007/&invol=0614... 12/9/2008 Page AbacusLaw - The most sophisticated law practice management software, made easy. www.abacuslaw.com Le,2 al Technology Center= Law technology articles event listings. and e-discovery info. teclmology.findlaw.corn FindLaw SDecial_ Offers - Sign up for free .Business and Technology Offers newsletters. findlaw. com/n] Ads by FindLaw of 3 http://caselaw.1p.findlaw.com/scriptslgetcase.pl?court=nc&vol=appeals2007/&invo1=0614... 12/9/2008 PWCarolina partment of Environment and Natural Resources Michael F. Easley, Governor. William G. Ross Jr., Secretary. James D. Simons, P.G.; P.E. Ditector and State Geologist NOTICE OF DEFICIENCY ,N.or� enr�b cr2 5�0 $ CERTIFIED MAIL RETURN RECEIPT 12EQ11JES'1ED 7001 2510 0000 6682 0486 Buie Land Company, Inc. Attn: Randall Andrews 2042 Buie-Philadelphus Road Red Springs, NC 28377- Dear Randall or Charlie Andrews: ur N1 Division 'of Land Resources RE• > otice if�=leiciency;rl aaMlitre Permit Number: 78-29 Robeson County, North Carolina River Basin: LUMBER On 11/24/2008, an inspection of the subject mine was performed by&Wb +Matuszew ki;�Sally McKinney, and Lvangelyli Lowery -Jacobs of this office. Deficiencies were observed that require your prompt. attention.. The deficiencyies discovered and,the necessary corrective actions are as follows: 1. 005 — All mining boundaries (6..12 acres) shall be permanently marked at the site on 100. foot intervals unless the line of sight allows f6r.larger. spacing intervals. Mining boundary markers were not visible at the tune of the inspection. 2. OC4.13: All drainage from the. affected area around the mine excavation shall be, diverted internal to said excavation. . The mine pit drains. into an open -ditch and is. discharged into an off -site body of water: . Land Quality Section (910) 433-3300 Fax (910) 486-0707 225 Green Street, Suite 1141 Systel riuilding, Fayetteville, North Carolina 28301-5043 AN EQUAL OPPOI2'l't)Nl'I'Y \ AFFIRMATIVE ACTION EMPLOYER— 50% RECYCLED / I t1% POST CONSUMER PAPER C8:.Berrns shall be constructed or vegetation in the form of evergreens ,I I- red tips shall be planted along the entire property line that parallels NC Hwy 72 around. the property line that parallels the existing soil access road for a minimum of 250 feet. Said berms shall be a minimum of six feet in height with sideslopes that maintain adequate vegetation. Said trees shall be planted on six foot staggered spacings and shall be a minimum height of four feet. The berm does not extend along the entire propert line that parallels NC Ilwy 72 or the property line that parallels the existing soil access road. 4. OC10A -- No on -site disposal of refuse or other solid waste that is generated outside of the mining permit area shall be allowed within the boundaries of the mining permit area unless authorization to conduct saiddispmdl has first been obtained from both the Division of Solid Waste and the Cand Qualify Section, Department of Envirotunent and Natural Resources. The methodof disposal shall be consistent with the approved reclamation plan. Immediately remove solid waste from within. the mine boundaries and dispose of waste in a disposal facility approved by the Division of Waste Management. 5. OC1013: Mining refuse as defined by G.S. 74-49 (14) of the Mining Act of 1971 generated on -site and directly associated with the mining activity may be disposed of in a designated refuse area. All other waste products must be disposed of in a disposal facility approved by the Division of Waste Management. No petroleum products, acids, solvent or their storage containers or any other material that may be considered hazardous shall be disposed of within the permitted area. Multiple piles of off site generated waste were observed during the inspection. The piles varied in their. content (cement blocks, household debris, plastic bags, plastic gasoline dispensers, an unidentified white granular substance). These piles are to be removed from within the mine boundaries and disposed of in facilities approved the Division Waste Management and the Division. of Hazardous Waste Management. 6. OC12: Mining refuse as defined by G.S. 74-49. (14) of the Mining Act of 1971 generated on' -site and directly associated with the mining activity may be disposed of in a designated refuse area. All other waste products must be disposed of in a disposal facility ap proved .by.the Division of Waste 1vl.anal;eicnerit. No petroleum products, acids, solvent or their storage containers or any other material that may be considered hazardous shall be disposed of within the permitted area. Multiple piles of off --site generated waste were observed during the inspection. The piles varied in their content (cement blocks, household debris, plastic bags, plastic gasoline dispensers, 0M� ntif d whtt gr-anus s, bstance;}, These piles are to be removed from within the mine boundaries and disposed of in facilities approved the Division Waste Management and the Division. of Hazardous Waste Management. 7. RC2D: No contaminants shall be permanently disposed of at the mine site. On -site disposal of waste shall be in accordance with Operating Condition Nos. 10.A. through ll. The mining site is not in. compliance with Operating Conditions IOA and 1013, as described in iterns 4 and 5 of this Notice. If the previously described deficiencies are not corrected. within 30 days following your receipt of this Notice this matter will be referred to the Director., Division of Land Resources/Department of Environment and Natural Resources, for issuance of a "Notice of Violations" in an effort to secure compliance. In addition, failure to correct the deficiencies may result in the assessment of civil penalties and/or injunctive relief against you. Do not hesitate to contact .F.,ric Matuszewski or me at (910) 433-3300 regarding any questions you may have. Sincerely, M. Stephen Cook, C.P.E.S.C. Regional Engineer Land Quality Section MSC1sym Enclosure: Inspection Report cc: Floyd Williams, PG, CPG, CPESC Dennis Shaekleford, FRO Solid Waste Management Christy Richardson, FRO; Division of Air Quality North Carolina Department of Environment and Natural Resources, Division of Land Resources, Land Quality Section MINE INSPECTION REPORT (PERMITTED MINE) 1. MINE NAME Tam► _ m:,� 2. MINING PERMIT # '1 0,-Z`( 3. OPERATOR&u�ndooQ Amd_%neu 4. COUNTY __,obs,-�c�,_r R. 5. ADDRESS a a t a [3u 4e P hao'& P hu rn Raagt 6. PERMIT EXPIRATION DATE 7. RIVER BASIN kWA_ .j 8. Person(s) contacted at site -� 9. Was mine operating at time of inspection? ❑ Yes 9No 10. Pidtures? RYes El No 11. Date last inspected: a / I I / 0 12. Any mining since last inspection? •❑ Yes ❑ No 13. Is the mine in compliance with the Operating Conditions of the Permit? ❑ Yes 0( No If no, explain: OC. `1. r t 1 ` IV C. '/ ehol �-i end whife 14. Is the mine in eompliance with the Re amaI' n Conditions of the Permit? ❑ Yes WNo If no, explain: aS; r ( oa -# f "J" ;--ka► yCL,;t o rth a q _ At 02infaga 15. Did any of the above deficiencies result in offsite damage? ❑ Yes X No If yes, describe the type and severity of the damage: no Aft-S&C (Unex ir1 cm, aa&a a gX4. '0 16. CorFective measures needed and/or taken: S).1 U;ndes. ,o V M%:A f,ea c_XQ h 17. Other recommendations and comments: 18. Is the Annual Reclamation Report +/_map accurate? ❑ Yes No (Explain) ❑ Not Reviewed ©.� �rretr" • tS- ��' t ri-tCcc���i/x� `1'h.� � c� � . ,�Q.�.�i�r� 19. Follow-up inspection needed? D&es ❑ No Do 10_tXA4bv@o%ed date 20. No. of additional pages of Inspection Report ,. 21. Copy of Report sent to operator (date) INSPECTED BY: c w i DATE I l/ / Telephone No: White copy to fele Yellow copy to operator Pink copy to Mining Specialist 10197 State of North Carolina Department of Environment and Natural Resources .Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Alan W. Klimek, P.E. Director M4 IL NCDENR NON -DISCHARGE COMPLIANCE INSPECTION GENERAL INFORMATION City/Town/Owner: Alchem Inc. Permit No.: W00016338 Last Amended Date: N/A SOC Issuance Date(if applicable): N/A Permittee Contact: 431i'—r 9 ORC Name: N/A ORC Cert.#: N/A Reason for Inspection County: Rowan County Issuance Date: Pe B Cr Expiration Date: N10*01!01- Expiration Date: N/A Telephone No.: 704/ 279-7908 Telephone No.: 704/ - ORC: X ROUTINE COMPLAINT X FOLLOW-UP OTHER Type of inspection Collection System Spray Irrigation Sludge —X-Other Inspection Summary: (additional comments may be included on attached pages) The facility was inspected using the permit conditions in the permit WQ0016338, dated ngd tjze settlement agreement dated Gv✓� Ellen Huffinan, APS MRO, Peggy Finley APS MRO, Cho',, DWQ Lab Certification, attended the inspection on % 0 - ff--()e Physical readings of to perature and pH were taken at the new sampling port ov, % n to rit24 i , by ALCHEM and observed by Chet Whiting, DWQ. Chet Whiting will be sending a separate report regarding the laboratory inspection and current testing procedures. See photos attached. A pH reading of the water in lagoon #1 , lam as SU, and lagoon #3 was SU . fw� C) v i. Continued on page 2 Is a follow-up inspection necessary _X yes _ no Inspector(s) Name(s)/Title(s) Ellen Huffman / Env. Specialist II Telephone No. 704/663-1699 Fax No. 704/663-6040 Date of Inspection December 5, 2006 7• J Water Recycle System/residuals bauxite disposal pg 2 WQ0016338, WQ0002702 ALCHEM, Inc. Inspection Summary Continued The freeboard is ,CC in lagoon 1, _ in lagoon 2 and lagoon 3 ° Spent bauxite sand has been dug up around the sides of lagoons 1 & 2 to make space for process water to recycle back into the wash system. There is a section of lagoon #1 wall that has been compromised and is much thinner than the rest of the lagoon wall. A cement pad has been poured in the bauxite fill area. There is compaction documentation in a report from Delta Environmental (in the MRO files) regarding the pad construction. See photos attached. Type of System Spent bauxite residuals disposal Record Keeping Y/N Y Copy of current permit available at residual generating site Y Current metals analysis (2 x's year) Y TCLP analysis- 1 x per permit cycle, starting in 1999. N/E Hauling records (# gal and/or ton hauled during calendar year to date) N/E Records of lime purchased Y Fill inspection log (records). comment: DWQ APS has not allowed ALCHEM to use the disposal area for spent bauxite since December 12, 2006 NOV was issued. The 2006 Annual report records reflect a higher pH than what was found during this inspection. Treatment (check treatment type(s) used) Wash Recycle System permit WQ0002712 issued December 28, 2004. Transport 1V/A Spill control p an in transport vehicle? Does transport vehicle appear to be maintained? Comments: Currently there is no transport of spent (bauxite) material off site for disposal. Operation & Maintenance records N/A Disposal Reuse Area Describe storage: No Site condition adequate YES Signs of runoff / ponding Monitoring wells) Y/N: Y The wells at this site are associated with the water recycle system permitted under WQ0002702 yr, l - J'1 -k- M i k. i j 7 Revised Air Permit Modification Application (In response to Additional Information Request dated Oct. 2, 2008) Industrial & Agricultural Chemicals, Inc. 2042 Buie Philadelphus Rd Red Springs, NC 28377 Delta Project No. 6E080-5063-P This report was prepared by: P— Y 8008 Corporate Center Drive, Suite 900 Charlotte, North Carolina 28226 October 9008 3 FRO } SUSTAINABLE STRATEGIES FOR GLOBAL LEADERS 0-11,, October 21, 2008 Mr. Steven Vozzo,� Regional Supervisor(' North Carolina Department of Environment and Natural Resources Division of Air Quality -- Fayetteville Regional Offic ,�• �� 225 Green Street, Suite 714 d) j Fayetteville, North Carolina 28301 }1 Subject: Permit Additional Information Request October 2, 2008 Industrial & Agricultural Chemicals, Inc. 2042 Buie Philadelphus Rd. Red Springs, Robeson County, North Carolina Air Permit No. 06125R09 Dear Mr. Voz7o: Oil behalf of our client, Industrial & Agricultural Chemicals, Inc. (I&AC), we are submitting this letter and the attached information in response to the Additional Information Request letter written by NCDENR on October 2, 2008. The attached application revisions address the four items described in the additional information request. E ) Detailed description of how your facility plans to eliminate plastic materials prior to drying. 'rile facility plans to install an air line at the end of the screening operation to separate the heavier metal oversize materials form the lightweight paper and plastic. The paper and plastic will be blown into a cyclone where it will be collected for disposal. The D E. LTA cyclone will be installed to prevent the paper and plastic from discharging into the dust collector and clogging the €ilter. The cyclone was added to the process flow diagrams and an additional C4 form was added to the revised application. 2) Detailed process flow diagram of the battery recycling operations. The revised application attached includes a detailed process flow diagram for the alkaline battery recycling process and the micronutrient process. 'theses are the two processes that will be used in the battery recycling, operation. 3) An analysis of all emission generated or emitted during the process (including inherent mercury) and toxics demonstrations. The emissions for each emission source associated with the battery recycling operation have been included on the respective 13 form along with more detailed emission calculations. 'tine battery recycling operation will not cause an increase in sulfur dioxide, nitrogen oxide, carbon monoxide, or volatile organic compound emissions. The new emission will have an impact on particulate matter emissions and may introduce two new toxic pollutants, manganese and mercury. Manganese is the material WAC wishes to extract from the batteries for their micronutrient process. Mercury is present in alkaline batteries at low levels. Roth manganese and mercury could possibly be emitted in the particulate form from the process due to dust generated from material handling. Mercury will not be emitted from the process in vapor form because the boiling point of mercury (674 deg. F) is higher than the temperature in the dryer (350 -- 400 deg. C). The manganese and mercury (lust emission calculations IaIO �xl �tn\ttwxrnl.{AISuMf 8008 Corporate Center Drive Suite 100 Charlotte, NC 28226 USA Phone; 704.541.9890 / 800.477.741.1 Fax:704.543.4035 wWw.deltaenv.com Response to Additional Information Request Industrial & Agricultural Chemicals Red Springs, North Carolina Delta Protect No SE080-5063-P Page 2 of 2 show that with existing emission controls, the toxic air pollutant emissions will not exceed the rates requiring a permit. 4) Detailed description of the emission conti-ols yotir facility plans to use to control these emissions. The facility plans to connect the new emission sources to existing pollution control equipment at tine facility. The new emission units for the alkaline battery recycling process will be connected to existing baghouse C-l. Tile new emission sources associated with the micronutrient process will be connected to existing baghouses C-4 and DA-2. The revised application is attached for your review. Ploase contact Steve Walls at Delta Consultants at (704) 543-3934 or Mr. Randall Andrews at (910) 843-2121 ext. 23, if you have any questions during your review of the permit modification. Sincerely, G✓h� Stephen Walls Project Manager Delta Consultants Enclosures 8008 Corporate Center Drive Suite 100 Charlotte, NC 28226 USA Phone: 704.541.9890 / 800.477.7411 Fax:704.543.4035 www.clel-0anv.coILL Table of Contents Form Al Form A2, A3 Battery Recycling Process • Process Description • Process Flow Diagram • Forms for new Hammer Mill BB-HM-1 (B and B9 forms) • Forms for new Hammer Mill BB-HM-2 (B and B9 forms) • Forms for existing Screener SS-2 (B and B9 forms) • Forms for new Screener BB-SC-1 (B and B9 forms) • Forms for new Screener BB-SC-2 (B and B9 forms) + Control device form for new BB-CY-1 (part of SS-2, BB-SC-1, and BB- SC-2) - • Control device form for existing CA (connected to BB-HM-1, BB-HM- 2, BB-SC-1, and BB-SC-2) • Emission Calculations Micronutrient/Granulation Process • Process Description • Process Flow Diagram • Forms for new Closed Ribbon Blender FP-9 (B and B9 forms) • Control device form for existing DA-2 (connected to FP-9) • Forms for new Hammer Mill GB-HM-I (B and B9 forms) • Forms for new Screener GB-AS-1 (B and B9 forms) • Control device form for existing C-4 (connected to GB-HM-1 and GB- RS-1) • Emission Calculations Facility -Wide Emissions • Form D1 Air Toxics Emission Review Mercury Analysis of Batteries *Note: Zoning consistency not included, provided in the original application. FORM ,Al FACILITY (General Information) REVISED 11/01/02 NCDENR/Divislon of Air Quality - Application for Air Permit to Construct/Operate Al .r _ .a:,�� T,^,Nml[E-.ARF'.4IC,A,;T,�(Ql!�,WiLL;NO'f; Rl� PI�OCESS�D NIIiTHOi�'�'flt� FO1�i�O'I14diNCar,. ❑ Local Zoning Consistency Determination (if required) H Facility Reduction & Recycling Survey Form (Form A4) ❑ Application Fee ❑ Responsible OfficiallAuthorized Contact Signature appropriate Number of Copies of Application ❑P.E. Seal (if required) , l-- Legal Corporate/Owner Name: Industrial & Agricultural Chemicals, Inc. Site Name: Industrial & Agricultural Chemicals, Inc. Site Address (911 Address) Line 1: 2042 Buie Philadelphus Rd Site Address Line 2: City: Red Springs State: NC Zip Code: 28377 County: Robeson - ,... .. . a . .... ..... :.. .... ,.. h�{ > .a :-:,.0 ON"Mom:=,.::::<,:.;,w, PermiMchnicat Contact: Randall F. Andrews FaclllfyAnspecflon Contact: Randall F. Andrews Name/Title: President NamelTitle; President Mailing Address Line 1: 2042 Buie Philadelphus Mailing Address Line 1: 2042 Buie Philadelphus Mailing Address Line 2: Mailing Address Line 2: City: Red Springs Slate: NC Zip Code: 28377 City: Red Springs State: NC Zip Code: 28377 Phone No. (910) 843-2121 Fax No. (area code) Phone No. (910) 843-2121 Fax No. ( area code) Email Address: lEmail Address: Responsible ONcial/Authorized Contact: Randall F. Andrews Invoice Contact: Randall F. Andrews NamelTitle: President Name/Title: President Mailing Address Line 1: 2042 Buie Philadelphus Mailing Address Line 1: 2042 Buie Philadelphus Mailing Address Line 2: Mailing Address Line 2: City: Red Springs State: NC Zip Code: 28377 City: Red Springs State: NC Zip Code: 28377 Phone No, (910) 843-2121 IF.x No. ( area code) Phone No. (910) 843-2121 IFax No, (area code ) Email Address: Email Address: ❑ New Non -permitted Facility/Greenfield Modification of Facility (permitted) ❑ Renewal with Modification ❑ Renewal (TV Only) « � F : GII.iTY:CLA: IFICAt O AI":1C Ft-AI?i?LiCATIbN Gheck;Oni •"?dne "�'•<:�:, ; �;>:� A $S LJ General U Small U Prohibitory Small L2rj Synthetic Minor ❑Title V Describe nature of (plant site) operation(s): Facility ID No.: _ _ _ 7800168 _ _ _ _ _ _ _ ___ _ Industrial Agricultural Chemicals, Inc. (IAC) processes by-products from various industries to blend for agriculture fertilizer IAC arse receives by-products, repackages and distributes them to various customers. Some of these prodcuts are spent catalyst, metals and other trace elements. Primary SICINAICS Code: 5191 CurrenUPrevlous Air Permit No. 06125R09 Expiration Date 2128/2009 Facility Coordinates: Latitude: 34d 45.13333m Longitude: 79d 0.3167m Does this application contain confidential data? ❑ YES ❑✓ NO FIRfVI Tlissl'i .jPREPAREI,? APf?LIC{l11't�N Person Name: Stephen Wails Firm Name: Della Consultants Mailing Address Line 1: 8008 Corporate Center Drive Suite 100 Mailing Address Line 2: City: Charlotte Stale: NC Zip Code: 28226 County: Mecklenburg Phone No. (704) 543-3934 Fax No. (704) 543-4035 Email Address: stevew2(dideltoenv,com iss%,,,:r.`'✓;as.:;.�:;>:;;:;a,r:,..:, .:•.:cz_',>:,,.(,i;;:: .�:; :. ;, ,,, ,, ,,,,,,,, , , ., , .:r.-.:,. ;SIGNA?URE .... ..: .... ... _ OF RIrSPONSIBLE;OFFICIALJAU"�HORIZ�i) --a`.:;.r:.,:;:';:i„c:.3td:,.: J<;>r :_�=<:::<;. :c.::a COfyTA:CY', ' �- .:,.,•• Name (typed): Randall F. Andrews Title: President X Signature(Blue Ink): Date: Attach Additional Sheets As Necessary FORMS A2, A3 EMISSION SOURCE LISTING FOR THIS APPLICATION - A2 112r APPLICABILITY INFORMATION - A3 REVISED 04/10/07 NCDENRIDivision of Air Quality - Application for Air Permit to constructioperate r A EMISSION EMISSION SOURCE ID NO, SOURCE LISTING: New, Modified, Previously Unpermitted, Replaced, Deleted EMISSION SOURCE CONTROL DEVICE CONTROL DEVICE DESCRIPTION ID NO. DESCRIPTION k...,,:4,: , u..-H::�,.;;•�q Vim.. t � �• :1"hl. <A lit;.a loitt�� �;.�v... :�... p�.... :, ;,:: ,.p �v a,.sl:, .n:::�..>, t,. ;.:d .x►t`` � labe Neva= r...i u. =U ';�.I'tii.��. _,R I�'►-.ii" �t C ,.y � �.... 1313-HM-1 Hammer Mill C-1 One bagfilter (2592 ft4 of filter area) 1313-HM-2 Hammer Mill C-1 One bagfilter (2592 f of filter area) B13-SC-1 Screener with associated cyclone BB-CY- C-1 One bagfilter (2592 fe of filter area) BB-SC-2 Screener with associated cyclone BB-CY- C-1 One bagfilter (2592 W of filter area) FP-9 Closed Ribbon Blender DA-2 One bagfilter (2592 W of filter area) GB-HM-1 Hammer Mill C-4 One bagfilter (5184 ft of filter area) GB-RS-1 Screener C-4 One bagfilter (5184 ft of filter area) -.:,�: _<.............rt• ..;-,,,:,.:., ...., .,_,,,,.,..<. _._..� ..: . . y . s t ., a :E t nt:7` me v,....:...�.....1..:,:. .... ...._,..<,.............,. 9 . _........ fit! p . Se=M00 D:13 ii A n% 3• , e. - - SS-2 Add cyclone (BB-CY-1) to air emission stream to remove paper and plastc prior to dust collector C-1. C-1 One bagfilter (2592 fe of filter area) � y p Is your facility subject to 40 CFR Part 68 "Prevention of Accidental Releases•' - 5ecuon i i zV) or the reaerai dean Air Act f r if No, please specify In detail how your facility avoided applicability: No regulated substances above threshold your facility is Subject to 112(r), please complete the following: A. Have you already submitted a Risk Management Plan (RMP) to EPA Pursuant to 40 CFR Part 68.10 or Part 68.150? Yes d No d Specify required RMP submittal date: If submitted, RMP submittal date: B. Are you using administrative controls to subject your facility to a lesser 112(r) program standard? Yes di No d If yes, please specify: Attach Additional Sheets As Necessary Air Permit Mortification Horns .Battery Recycling Process Battery Building ftocess Description Industrial & Agriculture Chemicals, Inc Red Springs, North Carolina Delta Project No. 5EOOSO-5063-P Raw unbroken alkaline batteries are manually placed onto a belt conveyor, which conveys the batteries to the two Hammer Mills (BB-1-IM-1 and BB-HM-2). The I-lmmer Mills break the casing on the batteries then grinds the battery casing and internal components. The Hammer Mills are located inside 20-foot scaled shipping containers that have a negative pressure applied to capture dust emissions; however, the batteries are wet after grinding which reduces the amount of list generated. The dust captured within the sealed shipping container discharges to a Dust Collector (C-1) for pollution control. The ground batteries are then screw conveyed from the Hammer Mills to a dump hopper. The clump hopper is stored inside the facility and allowed to air dry prior to screening. The dump hopper is manually transferred to one of three Screeneis (SS-2, BB-SC-1, or BB-SC-2) located inside the Battery Building. The Screeners physically separate the ground batteries into three process and waste streams. The fine material that falls through the screen .is a dry powder that contains Manganese (Mn) and Zinc (Zn). This dry powder is screw conveyed into a super sack. Air is blown through the oversize material that does not fall through the screen to separate the lightweight materials from the heavier metal components. The lightweight materials consist of paper and plastic that surrounds the battery casing. These lightweight materials arc blown into a Cyclone (BB-CY-1) where the larger pieces of paper and plastic are collected and sent to an of€site landfill for disposal. The smaller dust particles from the cyclone discharge into the Dust Collector (C-1), The heavier oversize material consists of metal with wet Mn and Zn powder adhering to tine surface. This material goes over the top of the Screeners (SS-2, BB -SC -I, or BB-SC-2) and is conveyed into a dump hopper. The contents of the dump hopper are then manually placed on a belt conveyor that conveys the heavier oversize material into the Calciner (&2) for drying, The wet Mn and Zn powder dries and falls away from the metal and is screw conveyed back to the Screeners to separate the metal pieces from the dry Mn and Zn powder. The remaining metal pieces are shipped offsite and recycled. The Calciner and Screeners are also located inside the Battery Building and dust emissions discharge into the Dust Collector (C-1) for particulate removal. Flame I- Alkaline Battery Recycling Process Flow Diagram Industrial & Agricultural Chemicals Red Springs, NC Delta Project No. SE080-5063-P Particulate Emissions I Dust Collector C-1 99.99% Dust emissions from sources $B-HM-I, B13-11M-2, SS-2, BB-SC-1,13B-SC-2, 6-2, and BB-CY-1 -------p_—`rr—__—ysm_^��"�_..._— Lightweight materials iaeluding------------------------- � w.>l� �Q t paper and plastic That surrounds hattequsing. Hll-CY-I Hammer MiNs j Screens Raw Material 10 BB-IIN-1 (5 (ph) SS-2 (2 tph) Paper and plastic (Alkaline Batteries) " EiN BB-SC-1 (3 tph) to landfill I BB-Nisi-2 (5 tph) v BB-SC-2 (3 tph) 1 e Heavy oversize items including iron, Air stcel, and other metal with Mn and Zu ( Dry powdered h 'j containing paste. matiSanese and AnC� To micronuirient _ pass dnough the I I process screen into super I I sack. I Calciner (Dryer) I h: 2 (10 tph) Screens SS-2 (2 tph) ( 13I3-SC-1(3 I Iph) I I BB-SC-2 (3 I I i Ilea, mchals to local recycler I I FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) REVISED 12/01 /01 NCDENRIDivision of Air Quality -Application for Air Permit to Construct/Operate 1 1 EMISSION SOURCE DESCRIPTION: BB-1 (Hammer Mill) EMISSION SOURCE ID NO: BB-HM-1 CONTROL DEVICE ID NO(S): C-1 OPERATING SCENARIO 1 OF 1 JEMISSION POINT (STACK) ID NO(S): CA Stack DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): Alkaline dry cell batteries are pulverized. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM Bi-B9 ON THE FOLLOWING PAGES): ❑ Coal,wood,oil, gas, other burner (Form 81) ❑ Woodworking (Form B4) ❑ Manufact. of chemicals/coatings/inks (Form 137) Int.combustion engine/generator (Form B2; ❑ Coating/finishing/printing (Form B5) ❑ Incineration (Form B8) ❑ Liquid storage tanks (Form 83) ❑ Storage silos/bins (Form 86) X Other (Form 89) START CONSTRUCTION DATE: OPERATION DATE: DATE MANUFACTURED: MANUFACTURER I MODEL NO.: EXPECTED OP. SCHEDULE: HRIDAY DAYANK WK/Y IS THIS SOURCE SUBJECT TO? NSPS(SUBPART?):_N NESHAP(SUBPART?):—N, MACT (SUBPART?): N— PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR -MAY 25 JUN-AUG 25 SEP-NOV 25 EXPECTED ANNUAL HOURS OF OPERATION: 6240 IVISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS I LIMITS) POTENTIAL EMSSIONS (BEFORE CONTROLS I LIMITS) (AFTER CONTROLS] LIMITS) Ib/hr I tons/yr lb/hr I tonslyr Ib/hr tonslyr PARTICULATE MATTER (PM) Best Engineering Judgement 1.00E-04 3.12E-04 1.00 4.38 1.00E-04 4.38E-04 PARTICULATE MATTER<10 MICRONS (PM ,o) Best Engineering Judgement 1.00E-04 3.12E-04 1.00 4.38 1.00E-04 4.38E-04 PARTICULATE MATTER<2.5 MICRONS (PM2.6) SULFUR DIOXIDE (S02) NITROGEN OXIDES (NOx) CARBON MONOXIDE (CO) VOLATILE ORGANIC COMPOUNDS (VOC) LEAD OTHER ".-'...:`;: .",-`"„=`.-;:�c�-HAz'ARD-,O SAIR•POLLl1�'ANT�EMlSSIO SITU,F'OR1�lA1''IONFOR:Y'H1SSQij/7(:�'- HAZARDOUS AIR POLLUTANT AND CAS NO. SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMSSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/hr tonslyr ib/hr tons/yr Iblhr tonslyr °•"�--=�� •• ' �w�:`7'OXIGAIRIsQLLUTAN7:EMtSSION.S,IIVFQl2M�47"1.0(11 FORTHlS;S0111a'G.E INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS I LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE Ib/hr I Ib/day lblyr Manganese Source Test See facility wide emissions on form D-1 for TAP Evaluation Mercury Source Test See facility wide emissions on form D-1 for TAP Evaluation Attachments: (1) emissions calculations and supporting documentation; (2) Indicate all requested state and federal enforceable permit omits (e.g. hours of operation, emission rates) and describe how these are monitored and with what frequency; and (3) de COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE U7 THROUG14 89 1-URM FOR EACH 50UR E Attach Additional Sheets As Necessary FORM R9 EMISSION SOURCE (OTHER) REVISED: 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate 139 EMISSION SOURCE DESCRIPTION: Hammer Mill EMISSION SOURCE ID NO: BB-HM-1 CONTROL DEVICE ID NO(S C-1 OPERATING SCENARIO: 1 OF 1 EMISSION POINT (STACK) ID NO(S): C-1 Stack DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): Alkaline dry cell batteries are pulverized. M' N EiiING PI2QCE 1 U U ;- .:; MAX. DESIGN CAPACITY (UNIT/HR) REQUESTED CAPACITY LIMITATION(UNIT/HR) TYPE UNITS Alkaline dry cell batteries tons 5 None ;MATT=RIAtNTRI�EG .PR4ClS,S BAC(i 0pE>iA7tQN MAX. DESIGN CAPACITY (UNIT/BATCH) REQUESTED CAPACITY LIMITATION (UNIT/BATCH) TYPE UNITS MAXIMUM DESIGN (BATCHES / HOUR): REQUESTED LIMITATION (BATCHES / HOUR); (BATCHESIYR): FUEL USED: TOTAL MAXIMUM FIRING RATE (MILLION BTU/HR): MAX. CAPACITY HOURLY FUEL USE: REQUESTED CAPACITY ANNUAL FUEL USE: COMMENTS: FORM R SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) REVISED 12/01101 NCDENRIDivision of Air Quality - Application for Air Permit to Construct/Operate 13 EMISSION SOURCE DESCRIPTION: BB-1 (Hammer Mill) EMISSION SOURCE ID NO: BB-HM-2 CONTROL DEVICE ID NO(S): C-1 OPERATING SCENARIO 1 OF 1 EMISSION POINT (STACK) ID NO(S): C-1 Stack DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): Alkaline dry cep batteries are pulverized. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM 81-B9 ON THE FOLLOWING PAGES): ❑ Coal,wood,oil, gas, other burner (Form B1; []Woodworking (Form B4) ❑ Manufact. of chemicals/coatings/inks (Form 137) Int.combustion engine/generator (Form B2 ❑ CoatingKnishing/printing (Form B5) []Incineration (Form BB) ❑ Liquid storage tanks (Form 133) ❑ Storage silos/bins (Form B6) X Other (Form 69) START CONSTRUCTION DATE: JOPERATION DATE: DATE MANUFACTURED: MANUFACTURER / MODEL NO.: I EXPECTED OP. SCHEDULE: HRIDAY DAYIWK WK/Y IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?):,N NESHAP (SUBPART?):_N� MACT (SUBPART?): N PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR -MAY 25 JUN-AUG 25 SEP-NOV 25 EXPECTED ANNUAL HOURS OF OPERATION: 6240 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY —- yNFOR siti :• :; GRITERIA,A(l2 P-.,OL WWII 1S;.SOUR AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS I LIMITS) POTENTIAL EMSSIONS (BEFORE CONTROLS/LIMITS) (AFTER C:ONTROLSIUMITS) ib/hr tonslyr Ib/hr tonslyr Iblhr tons/yr PARTICULATE MATTER (PM) Best Engineering Judgement 1,00E-04 3.12E-04 4.00 4.38 1.00E-04 4.38E-04 PARTICULATE MATTER<io MICRONS (PIM16) Best Engineering Judgement 1.00E-04 3.12E-04 1.00 4.38 1.00E-04 4.38E-04 PARTICULATE MATTER<2.5 MICRONS (PM2.6) SULFUR DIOXIDE (SO2) NITROGEN OXIDES (NOx) CARBON MONOXIDE (CO) VOLATILE ORGANIC COMPOUNDS (VOC) LEAD OTHER ':;'?�;':iz^b`^:x"ram>,i::`}.z:': c;s:;pi'•.::r H. A�AF,2bOUS'AIR.PO�L�U7'AAtT:E11+11$.SJOtVS:INFOR1VJ4`7'IUN=FOR.,THtS `S.OfJ.RCE > s":e":.a¢.ir<:r.., .>. ,. .t. HAZARDOUS AIR POLLUTANT AND CAS NO. SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL (BEFORECONTROLSILIMITS) EMSSIONS (AFTER CONTROLS/LIMITS) iblhr tonslyr Ib/hr tonslyr Iblhr tons/yr �,.�..,•,:,... �:. •. ,<•,,,.:..<„, :..,.:.70XIG..41R.. .OrLLUTAN,T.EM..,ISSIQN..$ lN-....:. FORMA ..T .. Q.:.......�.. It.:�. ,.._:.... INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS I LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE Ib/hr lb/day Ib/yr Manganese Source Test See Facility Wide Emissions Summary (Form 131) for TAP evaluation Mercury Source Test See Facility Wide Emissions Summary (Form 01) for TAP evaluation Attachments: (1) emissions calculations and supporting, documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how these are monitored and with what frequency; and (3) de COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE S1 THROUGH B9 FORM FOR EACH SOURCE Attach Additional Sheets As Necessary FORM B9 EMISSION SOURCE (OTHER) REVISED: 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate Sg EMISSION SOURCE DESCRIPTION: Hammer Mill EMISSION SOURCE ID NO: BB-HM-2 CONTROL DEVICE ID NO(S: C-1 OPERATING SCENARIO: 1 OF 1 EMISSION POINT (STACK) ID NO(S): C-1 Stack DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): Alkaline dry cell batteries are pulverized. =: ;=s> NIAEFfi4f:S„NTF;INGROCEuS>+CatV1INUbU.SpRC1SS t;_`= MAX. DESIGN CAPACITY (UNIT/HR) REQUESTED CAPACITY LIMITATION(UNIT/HR) TYPE UNITS Alkaline dry cell batteries tons 5 None :i> ';�VIgTEItlALS':IJTERIftG PROGES$ *ATCtt OPERAfiON r' x=; MAX. DESIGN CAPACITY (UNITIBATCH) REQUESTED CAPACITY LIMITATION (UNIT/BATCH) TYPE UNITS MAXIMUM DESIGN (BATCHES / HOUR): REQUESTED LIMITATION (BATCHES / HOUR): (BATCHES/YR): FUEL USED: TOTAL MAXIMUM FIRING RATE (MILLION BTU/HR): MAX. CAPACITY HOURLY FUEL USE: REQUESTED CAPACITY ANNUAL FUEL USE: COMMENTS: FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) REVISED 12101/01 NCDENR/D)v1sIon of Air Quality -Application for Air Permit to Construct/Operate l o l EMISSION SOURCE DESCRIPTION: JEMISSION SOURCE ID NO: SS-2 CONTROL DEVICE 10 NO(S): C-1 OPERATING SCENARIO 1 OF _ 1 _ _ EMISSION POINT (STACK) ID NO(S): C-1 Stack DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): Sizing screen used to separate out bulk from hammer mill process with associated cyclone BB-CY-1. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1.B9 ON THE FOLLOWING PAGES): ❑ Coal,wood,oit, gas, other burner (Form 131) Cj Woodworking (Form B4) ❑ Manufact, of chemicals/coat(ngsfrnks (Form B7) Int.combuslion engine/generator (Form 82) n Coating/finishing/printing (Form 85) ❑ Incineration (Form 138) Liquid storage tanks (Form 133) 0 Storage siloslbins (Form B6) X Other (Form B9) START CONSTRUCTION DATE: JOPERAT18M DATE: JDATE MANUFACTURED: MANUFACTURER 1 MODEL NO.: 1EXPECTED OP. SCHEDULE: HRIDAY _ DAYIWK _ WK/YR IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?):.__N_._._-_ _ NESHAP (SUBPART?):_,-_w N-_,-__., MACT (SUBPART?); _ N_.___. PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 ' MAR -MAY 25 JUN-AUG 25 SEP-NOV 25 EXPECTED ANNUAL HOURS OF OPERATION: 6240 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY .w 7 MW 7" T pocc 0rA N. T. 0" JoNS �r F,o RMAr MFo T URC AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTERCONrROLS1LIMITS) POTENTIAL EMSSIONS (nEFORE CONTROLSI LIMITS) (AFT6RCONTROISILIMITS) Ib/hr tonslyr Ib1hr tonslyr ib/hr tonslyr PARTICULATE MATTER (PM) Best Engineering Judgement 4,00E-05 1,25E-04 0.40 1.75 4.00E-05 1.75E-04 PARTICULATE MATTER-10MICRONS (PM,e) Best Engineering Judgement 4.00E-05 1.25E-04 0.40 1.75 4,00E-05 1.75E-04 PARTICULATE MATTER<2 a MICRONS (MA SULFUR DIOXIDE (SQ2) NITROGEN OXIDES (NOx) CARBON MONOXIDE (CO) VOLATILE ORGANIC COMPOUNDS (VOC) LEAD OTHER US<, i'P., .AIR T 'U NTE SSJON QIa4...::A. M ......... HAZARDOUS AIR POLLUTANT AND CAS NO. SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFT[:RCONfROLS/LIMITS) POTENTIAL EMSSIONS (BEFORE CONTROLS/LIMITS) (APTERCONTIiOLSIUMITS) Ib/hr tonslyr iblhr tonslyr Ib/hr tons/yr :).,;,, •::..T O Lt! S S=! FO J R<.: 5.:. . UR Ers:`::r�:<:.;.��>,-::v�'<;;�:;:'<=�vs>>;:�; INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE Ib/hr I Ibiday ib/yr Manganese Source Test See Facility Wide Emissions Summary (Form 01) for TAP evaluation Mercury Source Test See Facility Wide Emissions Summary (Form D1) for TAP evaluation Attachments (1) emissions calculations and supporting documentation; (2) Indicate all requested stale and federal enforceable permit limits (o.g. hours of operation, emission rates) and desefte how these are monitored andwilli what frequency; and (a) de COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B9 THROUGH B9 FORM FOR EACH SOURCE Attach Additional Sheets As Necessary FORM B9 EMISSION SOURCE (OTHER) REVISED: 12/01/01 NCDENR10ivision of Air Quality - Application for Air Permit to ConstructlOperate B9 EMISSION SOURCE DESCRIPTION: Sizing Screen EMISSION SOURCE ID NO: SS-2 CONTROL DEVICE ID NO(S) C-1 OPERATING SCENARIO: 1 OF 1 EMISSION POINT (STACK) ID NO(Sy C-1 Stack DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): Sizing screen used to separate out bulk from hammer mill process with associated cyclone BB-CY-1. MATERIALS ENTERING PROCESS - CONTINUOUS PROCESS MAX. DESIGN CAPACITY UNIT/HR) REQUESTED CAPACITY LIMITATION(UNIT/HR TYPE UNITS Alkaline dry cell batteries tons 2 None MATERIALS ENTERING PROCESS - BATCH OPERATION MAX. DESIGN CAPACITY (UNIT/BATCH) REQUESTED CAPACITY LIMITATION (UNIT/BATCH) TYPE . UNITS MAXIMUM DESIGN (BATCHES / HOUR): REQUESTED LIMITATION (BATCHES / HOUR): (BATCHESNR): FUEL USED: ITOTAL MAXIMUM FIRING RATE (MILLION BTU/HR): MAX. CAPACITY HOURLY FUEL USE: IREQUESTED CAPACITY ANNUAL FUEL USE: COMMENTS: Attach Additional Sheets as Necessary � f t E FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) RPVMFn 12/01/01 NCDENRlDivtslon of Air Quailty -Application forA(r Permit to Construct/Operate AMMI EMISSION SOURCE DESCRIPTION; JEMISSION SOURCE ID NO: BB-SC-1 CONTROL DEVICE ID NO(S): C-1 OPERATING SCENARIO 7OF 1 JEMISSION POINT (STACK) ID NO(S): C-1 Stack DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): Sizing screen used to separate out bulk from hammer mill process with associated Cyclone BB-CY-1. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM 131-80 ON THE FOLLOWING PAGES): F] Coal,wood,oil, gas, other burner (Form 81) ❑ Woodworking (Form 84) ❑ Manufact. of chemicals/coatingslinks (Form B7) ❑ Int.combustion engine/generator (Form 62) n Coating/finishing/printing (Form B5) ❑ Incineration (Farm BB) ❑ Liquid storage tanks (Form 83) ❑ Storage silos/bins (Form B6) X Other (Form 89) START CONSTRUCTION DATE: 1OPERATION DATE: )ATE MANUFACTURED: MANUFACTURER MODEL NO.: 1EXPECTED OP. SCHEDULE: HR/DAY ! DAYANK _ WKIYR IS THIS SOURCE SUBJECT TO? NSPS (SU8PART?):_N_ NESHAP (SUBPART?):__._ N._,-,, MACT (SUBPART?): N- PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR -MAY 25 JUN-AUG 25 SEP-NOV 25 EXPECTED ANNUAL HOURS OF OPERATION: 6240 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION:_ ___ % OPACITY t •„`r . . �-:. .. :,,,,. CR17;ER/A.�4lR.,R.Ol,1.(J.TANT .. :. e: EM1SSlQNS 111(FQRMA?LO..N...POR.xT'HfS �;.+T- SOURCE � �>.-; r..... ..... AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMSSIONS (BEFORE CONTROLS/LeeTS) (AFTERCONTROLS/LIMITS) Ib1hr tonslyr Ib/hr lonslyr Itrlhr tonslyr PARTICULATE MATTER (PM) Best Engineering Judgement 6.00E-05 1.87E-04 0.60 2,63 6.00E-05 2.63E-04 PARTICULATE MATTER<tB MICRONS (PM„) Best Engineering Judgement 6.00E-05 1.87E-04 0.60 2.63 6-00E•05 2.63E-04 PARTICULATE MATTER<2.6 MICRONS (I'M2.5) SULFUR DIOXIDE (SO2) NITROGEN OXIDES (NOx) CARBON MONOXIDE (CO) VOLATILE ORGANIC COMPOUNDS (VOC) LEAD OTHER �s<'-��°~'<-,<'� `:?�,'..-:<:� :,..- HAZARDOUS:.4fEt'pOL•LUTANT'EM1SSlpNS.:INF,ORMATIOAf FORTH/5.SQUR "=°`'``' HAZARDOUS AIR POLLUTANT AND CAS NO. SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL (er•FORECONTROLS/LIMRS) EMSSIONS (AFTER CONTROLS/LIMITS) Iblhr tonslyr Iblhr tonslyr Ib/hr I tonslyr . . , - ,; TE S !0 `INRORMA.714 i :: •.R!';T,IH 5�12U12GE';=;�>��::«:�::-.::,::.:. INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS If LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE Iblhr IIblday Ib/yr Manganese Source Test See Facility Wide Emissions Summary (Form 01) for TAP evaluation Mercury Source Test See Facility Wide Emissions Summary (Form D1) for TAP evaluation Alinenments: (1) emissions calcuialions and supporting documentation: (2) indicate all requested state and federal enforceabte permit ilmits (e.g. hours of operation, emission rates) and describe how thoso are monitored and with what frequency; and (3) do COMPLETE THIS FORM AND COMPLETE ANo ATTACH APPROPMA f E l:sT 1 nnuu[an ua ruacm run cflt,,n avurn.c Attach Additional Sheets As Necessary FORM B9 EMISSION SOURCE (OTHER) REVISED:12/01/01 NCOENR/Division of Alr Quality - Application for Air permit to Construct/Operate B9 EMISSION SOURCE DESCRIPTION: Sizing Screen EMISSION SOURCE ID NO: BB-SC-1 CONTROL DEVICE ID NO(S) C-1 OPERATING SCENARIO: 1 OF 1 EMISSION POINT (STACK) ID NO(S): C-1 Stack DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): Sizing screen used to separate out bulk from hammer mill process with associated cyclone BB-CY-1. MATERIALS ENTERING PROCESS - CONTINUOUS PROCESS MAX. DESIGN CAPACITY (UNIT/HR) REQUESTED CAPACITY LIMITATION(UNIT/HR TYPE UNITS Alkaline dry Cell batteries tons 3 None MATERIALS ENTERING PROCESS - BATCH OPERATION MAX. DESIGN CAPACITY (UNITIBATCH) REQUESTED CAPACITY LIMITATION (UNIT/BATCH TYPE UNITS MAXIMUM DESIGN BATCHES / HOUR): REQUESTED LIMITATION (BATCHES / HOUR): (BATCHES/YR): FUEL USED: TOTAL MAXIMUM FIRING RATE (MILLION STUIHR): MAX. CAPACITY HOURLY FUEL USE; IREQUESTED CAPACITY ANNUAL FUEL USE: COMMENTS: Attach Additional Sheets as Necessary FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) REVISED 12/01/01 NCDENR/DIVIsIon of Alr Quality - Application for Air Permit to ConstructlOperate EMISSION SOURCE DESCRIPTION: EMISSION SOURCE ID NO: BB-SC-2 CONTROL DEVICE 10 NO(S): C-1 OPERATING SCENARIO _ . 1..-_.__._..__.- OF 1 EMISSION POINT (STACK) ID NO(S): C-1 Stack DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): Sizing screen used to separate out bulk from hammor mill process with associated cyclone BB-CY-1. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1.B9ON THE FOLLOWING PAGES): E]Coal,wood,oil, gas, other burner (Form B1) O Woodworking (Form 84) [] Manufact, of chemicals/coatings/inks (Form B7) ❑ Int.combustion enginelgenerator (Farm 132) ❑ Coating/finishingfprinling (Form 85) ❑ Incineration (Form 138) Liquid storage tanks (Form B3) n Storage silos/bins (Form 66) X Other (Form 139) START CONSTRUCTION DATE: 1OPERATION DATE: JDATE MANUFACTURED: MANUFACTURER / MODEL NO.: 1EXPECTED OP. SCHEDULE: _ HRIDAY _ DAYPNK ... -_....... _ WKIYR IS THIS SOURCE SUBJECT TO? NSPS (SUBPART7):_N^ NESHAP (SUBPART7):_,__,._N_.,___ MACT (SUBPART7):___N_ PERCENTAGE ANNUAL'rHROUGHPUT(I): DEC-FEB 25 MAR -MAY 25 JUN-AUG 25 SEP-NOV 25 EXPECTED ANNUAL HOURS OF OPERATION: 6240 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY S AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CON TROLS I LIMITS) POTENTIAL EMSSIONS (nEFORF CONTROLS I I•IMITS) (AFTERCONTROLSrL.IrATS) Iblhr tonslyr Iblhr lonslyr Ib1hr tons/yr PARTICULATE MATTER (PM) Best Engineering Judgement 6.ODE-05 1.87E-04 0.60 2.63 6.00E-05 2.63E-04 PARTICULATE MATTER<10 MICRONS (PMID) Best Engineering Judgement 6.00E-05 1.87E-04 0.60 2.63 6.00E-05 2.63E-04 PARTICULATE MATTER<2.6 MICRONS (PM: 5) SULFUR DIOXIDE (S02) NITROGEN OXIDES (NOx) CARBON MONOXIDE (CO) VOLATILE ORGANIC COMPOUNDS (VOC) LEAD OTHER PQLLifJTANX;EM15510NS,(NFOR A1-IMF0-R;TyIS;SO0CE =. a°. HAZARDOUS AIR POLLUTANT AND CAS NO. SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTERCONTROLS/LIMITS) POTENTIAL EMSSIONS (BEFORE CONTROLS I LIMITS) (AFTER CONTROLS I LIMITS) Ib/hr tonslyr Iblhr tonslyr fblhr tonslyr ::T I l >P. L .T NT E ION :INISOR ATl _�,::OXC,AR,..,OL U.A.,...MJSS. ..5... ... .....QN....R........:..._ .FO �T IS.:SOURCE: .. �-->�<+-,; �;'z�:'•s�=�>� :..:....,.,..: <..._ ,,,:: •.._>.: �: -„ :;_.__• INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS I LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE Whir lb/day iblyr Manganese Source Test See Facility Wide Emissions Summary (Form D1) for TAP evaluation Mercury Source Test See Facility Wide Emissions Summary (Form DI) for TAP evaluation Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and fedora] enforceable permit limits (o.q. hours of operation, emission rates) and describe hour these are monitored and with what frequency; and (3) do COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B? THROUGH B9 FORM FOR EACH SOURCE Attach Additional Sheets As Necessary FORM B9 EMISSION SOURCE (OTHER) REVISED: 12/01/01 NCDENRIDivlslon of Air Quality - Application for Air Permit to Construct/Operate B9 EMISSION SOURCE DESCRIPTION: Sizing Screen EMISSION SOURCE ID NO: 1313-SC-2 CONTROL DEVICE ID NO(S) C-1 OPERATING SCENARIO: 1__ OF 1 EMISSION POINT (STACK) ID NO($): C-1 Stack DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): Sizing screen used to separate out bulk from hammer mill process with associated cyclone 1313-CY-1. MATERIALS ENTERING PROCESS - CONTINUOUS PROCESS MAX. DESIGN CAPACITY (UNIT/HR) REQUESTED CAPACITY LIMITATION(UNIT/HR) TYPE UNITS Alkaline dry cell batteries tons 3 None MATERIALS ENTERING PROCESS - BATCH OPERATION MAX. DESIGN CAPACITY (UNIT/BATCH) REQUESTED CAPACITY LIMITATION (UNIT/BATCH) TYPE UNITS MAXIMUM DESIGN (BATCHES / HOUR): REQUESTED LIMITATION (BATCHES / HOUR): (BATCHESIYR): FUEL USED: ITOTAL MAXIMUM FIRING RATE (MILLION BTU/HR): MAX. CAPACITY HOURLY FUEL USE: IREQUESTED CAPACITY ANNUAL FUEL USE: COMMENTS: Attach Additional Sheets as Necessary FORM C4 CONTROL DEVICE (CYCLONE, MULTICYCLONE, OR OTHER MECHANICAL) REVISED 12/01/01 NCDENRIDivision of Alr Quality -Application for Air Permit to Construct/Operate C4 CONTROL DEVICE ID NO: 12113-CY-1 CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): SS-2, BB-SC-1, BB-SC-2 EMISSION POINT (STACK) ID NO(S): C-1 Stack 1POSITION IN SERIES OF CONTROLS NO. 1 OF 2 UNITS MANUFACTURER: MODEL NO: DATE MANUFACTURED: PROPOSED OPERATION DATE: >.<:.:wrw'•r =<<'>' •-:.�°',.";` - Y {� ..$__�{�.AR jffiM PROPOSED START CONSTRUCTION DATE: OF--_, _--„ P.E. SEAL REQUIRED (PER 20.0112)? d YES d NO DESCRIBE CONTROL SYSTEM: This cyclone is not used for pollutant emission control, rather it is used to remove large pieces of plastic and paper from the emission stream prior to the baghouse. The primary function of this unit is to protect the baghouse fillers from becoming blocked by large pieces of paper and plastic. POLLUTANTS) COLLECTED: BEFORE CONTROL EMISSION RATE (LBIHR): CAPTURE EFFICIENCY: % % % % CONTROL DEVICE EFFICIENCY: % % % % CORRESPONDING OVERALL EFFICIENCY: % % % % EFFICIENCY DETERMINATION CODE: TOTAL EMISSION RATE (LB/HR): PRESSURE DROP (IN. H20): MIN MAX WARNING ALARM? 6 YES & NO INLET TEMPERATURE (°F): MIN MAX OUTLET TEMPERATURE (°F): MIN MAX INLET AIR FLOW RATE (ACFM): BULK PARTICLE DENSITY (LB1FT'): POLLUTANT LOADING RATE (GR/FT'): ....:..,. .... r....,.._..,„ . Y L h11U1:7Ryt.`1. LENGTH (INCHES): INLET VELOCITY FT/SEC): 4 CIRCULAR 4 RECTANGLE NO, TUBES: WIDTH (INCHES): DIMENSIONS (INCHES) See Instructions IF WET SPRAY UTILIZED DIAMETER OF TUBES: HEIGHT (INCHES): H: Dd: LIQUID USED: HOPPER ASPIRATION SYSTEM? d YES d NO VELOCITY (FTISEC.): W: Lb: FLOW RATE (GPM): NO. TRAYS: De: D: Le: S: MAKE UP RATE (GPM): LOUVERS? d YES d NO NO. BAFFLES: TYPE OF CYCLONE: 0 CONVENTIONAL d HIGH EFFICIENCY ei OTHER DESCRIBE MAINTENANCE PROCEDURES: F► RT(cLE SIZE DISTfiiBtJTttlN ;' A .. ,.... , .. .. SIZE (MICRONS) WEIGHT% OF TOTAL CUMULATIVE DESCRIBE INCOMING AIR STREAM: 0-1 1-10 10-25 25-50 50-100 >100 TOTAL = 100 DESCRIBE ANY MONITORING DEVICES, GAUGES, TEST PORTS, ETC: ON A SEPARATE PAGE, ATTACH A DIAGRAM OF THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S): Attach Additional Sheets As Necessary FORM C9 CONTROL DEVICE (FABRIC FILTER) RF\ASFn 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate C1 CONTROL DEVICE ID NO: C-1 CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): BB-HM-1, BB-HM-2, BB - SC-1, BB-SC-2, BB-CY- 1, SS-2, E-2 EMISSION POINT (STACK) 10 NO(S): C1 Stack POSITION IN SERIES OF CONTROLS NO. 2 OF 2 UNITS MANUFACTURER: MODEL NO: DATE MANUFACTURED: PROPOSED OPERATION DATE- �:.:S:.y;a. iL.;J';e'x:: ... =a..„a.;,,.,,PROPOSED . a, START CONSTRUCTION DATE: OF _ 1� P.E. SEAL REQUIRED (PER 2Q .0112)? X YES NO DESCRIBE CONTROL SYSTEM: One existing bagfilter (2592 W of filter area) POLLUTANT(S) COLLECTED: i'Iyl "s BEFORE CONTROL EMISSION RATE (LB/HR): 73.60 j CAPTURE EFFICIENCY: 100 % % o� CONTROL DEVICE EFFICIENCY: 99.99 % % o� CORRESPONDING OVERALL EFFICIENCY: 99.99 % % % I EFFICIENCY DETERMINATION CODE: 2 TOTAL EMISSION RATE (LB/HR): 7.36E-03 ( PRESSURE DROP (IN. HA): MIN: MAX: GAUGE? dr YES d NO WARNING ALARM? 4 YES 4 NO 1 BULK PARTICLE DENSITY (LBIFTl): INLET TEMPERATURE Cr-): MIN MAX 's POLLUTANT LOADING RATE: 4 L131HR d GR/FT4 OUTLET TEMPERATURE (°F): MIN MAX INLET AIR FLOW RATE (ACFM): FILTER MAX OPERATING TEMP. CF): NO. OF COMPARTMENTS: NO.OF BAGS PER COMPARTMENT: LENGTH OF BAG IN.): { DIAMETER OF BAG (IN,): DRAFT: INOUCEDJNEG. FORCEDIPOS. FILTER SURFACE AREA (FTZ): # AIR TO CLOTH RATIO: FILTER MATERIAL: e} WOVEN FELTED �'�.,_•...�..,..1•-.,_.....__�... ��-....._. DESCRIBE CLEANING PROCEDURES: .., 6 AIR PULSE 6 SONIC SIZE WEIGHT % CUMULATIVE i 6 REVERSE FLOW d SIMPLE BAG COLLAPSE (MICRONS) OF TOTAL d MECHANICAL/SHAKER 6 RING BAG COLLAPSE 0-1 d OTHER 1-10 100 ? DESCRIBE INCOMING AIR STREAM: 70-25 ! Particulates from drying of grinded up alkaline dry cell batteries 25-50 50-100 >100 TnTAL = 100 METHOD FOR DETERMINING WHEN TO CLEAN: 6 AUTOMATIC P TIMED MANUAL i METHOD FOR DETERMINING WHEN TO REPLACE THE BAGS: r R ALARM ® INTERNAL INSPECTION 4 VISIBLE EMISSION d OTHER SPECIAL CONDITIONS: MOISTURE BLINDING 4 CHEMICAL RESISTIVITY 6 OTHER EXPLAIN: } { ! ON A SEPARATE PAGE ATTACH A DIAGRAM SHOWING THE RELATIONSHIP OF THE CONTROL DEVICE TO I Attach Additional Sheets As Necessary HAMMERMILL (BB-HM-1) hrs/shift = 8 shifts/day = 3 days/week = 5 weeks/year = 52 hours/year = 6240 Process Rate (tans/hr) = 5.00 Emission Factor Ibs PM / ton Process = 0.20 Uncontrolled Emissions PM Ib/hr = 1.00 Ibs/year = 6,240 tons/year = 3.12 Controlled Emissions PM Fabric Filter Efficiency (%) = 99.99 Ibs/hr = 1.00E-04 Ibs/year = 0.62 tons/year = 3.12E-04 hrs/year = Process Rate (tons/hr) = Emission Factor Ibs PM / ton Process = Uncontrolled Emissions PM Ibs/hr = Ibs/year = tons/year = Controlled Emissions PM Fabric Filter Efficiency (%) = Ibs/hr = 1 Ibs/year = tons/year = 4 -PM Emission Factor Source: NCDENR Industrial & Agricultural Chemicals, Inc. (lAC) Air Permit Review March 11, 2004; Application No, 7800168.02A Allowable PM Emissions 15A NCAC 2D.0515 (Particulates from Miscellaneous Industrial Processes) P (tons/hr) = 5.00 Allowable emission rate (lb/hr) = E = 4.10(P) 0.67 - 12.05 lb PM/hr 1 Note: PM is assumed to equal PM10 5.001 1.00 8,760 4.38 HAMMERMILL (BB-HM-2) Expected Actual Emissions Operation hrs/shift = 8 shifts/day = 3 days/week = 5 weeks/year = 52 hours/year = 6240 Process Rate (tons/hr) = 5.00 Emission Factor Ibs PM / ton Process = 0.20 Uncontrolled Emissions PM Ib/hr = 1.00 Ibs/year = 6,240 tons/year = 3.12 Controlled Emissions PM Fabric Filter Efficiency (%) = 99.99 Ibs/hr = 1.00E-04 Ibs/year = 0.62 tons/year = 3.12E-04 Potential Emissions Operation hrs/year = 8760 Process Rate (tons/hr) = 5,00 Emission Factor Ibs PM / ton Process = 0.20 Uncontrolled Emissions PM Ibs/hr = 1.00 Ibs/year = 8,760 tons/year = 4.38 Controlled Emissions PM Fabric Filter Efficiency (%) = 99.99 Ibs/hr = 1.00E-04 lbs/year = 0.88 tons/year = 4.38E-04 -PM Emission Factor Source: NCDENR Industrial $ Agricultural Chemicals, Inc. (IAQ Air Permit Review March 11, 2004; Application No. 7800166.02A Allowable PM Emissions 15A NCAC 213.0515 (Particulates from Miscellaneous Industrial Processes) P (tons/hr) = 5.00 Allowable emission rate (Whr) = E = 4.10(P) 0.67 = 12.05 lb PM/hr Note: PM is assumed to equal PM10 Estimated Emissions from Modification Industrial and Agricultural, Inc. Red Springs, NC hrs/shift = shifts/day = days/week = weeks/year = hours/year = Process Rate (tons/hr) = Emission Factor Ibs PM / ton Process = Uncontrolled Emissions PM Ib/hr = lbs/year = tons/year = Controlled Emissions PM Fabric Filter Efficiency (%) = Ibs/hr Ibs/year tons! ear = SCREENER (SS-2) 8 3 5 52 6240 2.00 1 hrs/year = Process Rate (tons/hr) = Emission Factor Ibs PM / ton Process = 0.20 Uncontrolled Emissions PM Ibslhr = 0.40 Ibs/year = 3,504 tons/year = 1.75 Controlled Emissions PM Fabric Filter Efficiency (%) = 99.99 Ibslhr = 4.00E-05 Ibs/year = 0.35 tonstyear = 1.75E-04 -PM Emission Factor ,Source: NCDENR Industrial & Agricultural Chemicals, Inc. (IAQ Air Permit Reviow March 11. 2004, Application No. 7800168.02A P (tons/hr) = 2.00 Allowable emission rate (lb/hr) = E = 4.10(P) 0.67 6.52 lb PM/hr Note: PM is assumed to equal PM10 I SCREENER (BB-SC-1) Expected Actual Emissions Operation hrs/shift = 8 shifts/day = 3 days/week = 5 weeks/year = 52 hours/year = 6240 Process Rate (tons/hr) = 3.00 Emission Factor Ibs PM / ton Process = 0.20 Uncontrolled Emissions PM Ib/hr = 0.60 Ibs/year = 3,744 tons/year = 1.87 Controlled Emissions PM Fabric Filter Efficiency (%) = 99.99 Ibs/hr = 6.00E-05 lbs/year = 0.37 tons/year = 1.87E-04 ns fro hrs/year = i Process Rate (tons/hr) = 3.00 I Emission Factor Ibs PM / ton Process = 0.20 Uncontrolled Emissions PM Ibs/hr = 0.60 Ibs/year = 5,256 tons/year = 2.63 Controlled Emissions PM Fabric Filter Efficiency (%) = 99.99 Ibs/hr = 6.00E-05 lbs/year = 0.53 tons/year = 2.63E-04 -PM Emission Factor Source: NCDENR Industrial & Agricultural Chemicals, Inc. (IAC) Air Permit Review March 11, 2004; Application No. 7800168.02A Ons garb P (tons/hr) = 3.00 Allowable emission rate (lb/hr) = E = 4.10(P) 0.67 - 8.56 lb PM/hr Note: PM is assumed to equal PM10 SCREENER (BB-SC-2) hrs/shift = 8 shifts/day = 3 days/week = 5 weeks/year = 52 hours/year = 6240 Process Rate (tons/hr) = 3,00 Emission Factor Ibs PM / ton Process = 0.20 Uncontrolled Emissions PM Ib/hr = 0.60 Ibs/year = 3,744 tons/year = 1.87 Controlled Emissions PM Fabric Filter Efficiency (%) = 99.99 lbs/hr = 6,00E-05 lbs/year = 0.37 tons/year = 1.87E-04 hrs/year = Process Rate (tons/hr) = Emission Factor Ibs PM / ton Process = Uncontrolled Emissions PM Ibs/hr = Ibs/year tons/year = Controlled Emissions PM Fabric Filter Efficiency (%) = Ibs/hr = Ibs/year = tons/year = -PM Emission Factor Source: NCDENR Industrial & Agricultural Chemicals, Inc. (JAC) Air Permit Review March 11, 2004; Application? No. 7800168.02A P (tons/hr) = 3.00 Allowable emission rate (lb/hr) = E = 4.10(P) 0-67 = 8.56 lb PM/hr (Vote: PM is assumed to equal PM10 3.001 0.201 0.60 5,256 2.63 Aix• Permit Modification Forms Micronutrient Process Granulation Building Process Description Industrial & Agriculture Chemicals, Inc Red Springs, North Carolina Delta Project No. 5EO080-5063-P The dry Mn and Zn powder from the Battery Building becomes one of the raw materiab that enter the micronutrient process. This process takes the Mn and Zn powder and manufactures a fertilizer product that contains approximately 5% Mn by weight. The dry Mn and Zn powder is placed in a Closed Ribbon Blender (FP 9) with some other dry, non-VOC/FLAP materials (e.g. sodium borate, copper oxide, etc.) for mixing. Some of the dry material from the Closed Ribbon Blender is bagged and sold as a product, while some is transferred to the Granulation Building for additional processing. The dry powder containing Mn and Zn is mixed with other inorganic liquid raw materials in a closed Pug Mill. The material from the Pug Mill is conveyed to Screeners (SS-3 or GB-RS-I) where the fine powder is separated from the larger agglomerated pieces. From the Screeners, the fine powder is placed into the rotary dryer (E4) for drying prior shipping out as a product. The larger agglomerated pieces are transferred to the Flammer Mill (GB- HM-1) where the material is ground into smaller pieces. These smaller pieces are transferred back to the Screeners (SS-3 and GB-RS-1), where the material is separated again. The process involving the Hammer Mill and the Screeners is repeated until the agglomerated pieces are all broken down into a powder that meets the proper mesh specifications for the customer. Figure 2: Micronutrient Process Flow Dlaeram Industrial & Agricultural Chemicals Red Springs, NC Delta Project No. 5C080-5063-P Particulate Matter Particulate Matter tf;P-9 Dust Collector C-4 ust emissions from source Dust emissions from sources SS-3, GB-RS-1, GO-IIM-I1l3-I®` } I I Rntary Drygr I Other Lary non- � E-1 (5 (ph) } } HAP materials } I Pine materials ( Dry Mn and CI sc try_ Rihlrnn } Zn Powder ]il n Irr I SS-3 (5 tph} ( from Battery TP-� (S Iph) } GO-RS-1(5 tph) f I Process } } I I I Large Agglomerated } I } 1 } } Finished Product I } Finish cd Product Fertilimr(mce } } Pcrtilircr trace ! Agglomerated material is run elements } } elements } through the hammer mill and approximately 5% } approximately 5°10 I sercens until material is small Mu by weight. } Mn by weight. } enough to fit through screen } } I larnme). Mill } I GII-HM-I (S 1ph) } } I } } I } I } . FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) REVISED 12/01/01 NCDENR/Division of Air Quality - Application for Air Permit to Construct/Operate B EMISSION SOURCE DESCRIPTION: Ribbon Blender EMISSION SOURCE ID NO: FP-9 CONTROL DEVICE ID NO($): DA-2 OPERATING SCENARIO 1_ OF 1 EMISSION POINT (STACK) ID NO(S): DA-2 stack DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): Ribbon blender for mixing dry raw materials. Water spray is applied to suppress dust generation. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-B9 ON THE FOLLOWING PAGES): ❑ Coal,wood,oil, gas, other burner (Form B1) ❑ Woodworking (Form 134) ❑ Manufact. of chemicals/coatingshnks (Form 87) Int.combustion engine/generator (Form 82' ❑ Coating/finishing/printing (Form B5) ❑ Incineration (Form B8) ❑ Liquid storage tanks (Form B3) (:]Storage silos/bins (Form 65) X Other (Form B9) START CONSTRUCTION DATE: OPERATION DATE: DATE MANUFACTURED: MANUFACTURER / MODEL NO.: 1EXPECTED OP. SCHEDULE: HR/DAY DAY/W(( WK/Y IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?):_ N NESHAP (SUBPART?):--___N__ MACT (SUBPART?): N PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR -MAY 25 JUN-AUG 25 SEP-NOV 25 EXPECTED ANNUAL HOURS OF OPERATION: 6240 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY CRITTER 1R P LLCl.T I EMISS10IV5=1. ORililA7i.UIVzFOMTH /S. SOURCE AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS I LIMITS) POTENTIAL EMSSIONS (BEFORE CONTROLS I LIMITS) (AFTER CONTROLS I LIMITS) Iblhr tons/yr Iblhr tons/yr Ib/hr tons/yr PARTICULATE MATTER (PM) Best Engineering Judgement 3.50E-04 1.09E-03 3.50 15.33 3.50E-04 1.53E-03 PARTICULATE MATTER<10 MICRONS (PtN,o) Best Engineering Judgement 3.50E-04 1.09E-03 3.50 15.33 3.50E-04 1.53E-03 PARTICULATE MATTER<2.5 MICRONS (PM2.5) SULFUR DIOXIDE (S02) NITROGEN OXIDES (NOx) CARBON MONOXIDE (CO) VOLATILE ORGANIC COMPOUNDS (VOC) LEAD OTHER :BHA^ R17,OiIS.-AI .I'OL >(!1'A1V<T�I�MISSIONS 111i ORIV7A:7`lON F0 ..1''fI Sa;SCiUPtC,� HAZARDOUS AIR POLLUTANT AND CAS NO. SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTERCONTROLS/LIMITS) POTENTIAL (BEFORE CONTROLS/LIMITS) EMSSIONS (AFTER CONTROLS/LIMITS) Ib/hr tons/yr Ib/hr tons/yr Ib/hr Ions/yr None (:TOXIC'�l1R.PC2LLC19AN>T LM1SSlONS INFURNIATION RC?R: H!>:SOl1RC. , a INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE Iblhr I lb/day Ib/yr Manganese Source Test See facility wide emissions on form D-1 for TAP Evaluation Mercury Source Test See facility wide emissions on form 0-1 for TAP Evaluation Attachments: (1) omissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how these are monitored and with what frequency: and (3) describe any monitoring devices, gauges, or test ports for this source. COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE B1 THROUGH B9 FORM FOR EACH SOURCE Attach Additional Sheets As Necessary �. • EMISSION SOURCE (OTHER) oc�necn• ao�natna IJ['nFtdRrniviainn of Air Duality - Ann lication for Air Permit to ConstructlOpe rate 139 EMISSION SOURCE DESCRIPTION: Ribbon Blender EMISSION SOURCE ID NO: FP-9 CONTROL DEVICE ID Nop DA-2 EMISSION POINT (STACK) ID NO(S): FP-9 Stack OPERATING SCENARIO: 1 OF 1 DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): Ribbon blender for mixing dry raw materials. Water spray is applied to suppress dust generation. M,A. ERIAt,��N�t~�tltdG pRbC.ESS M'CQNTI .,. ;,., ,• .�R , MAX. DESIGN CAPACITY (UNIT/HR) REQUESTED CAPACITY LIMITATION(UNIT/HR) TYPE UNITS Agglomerated pieces of fertilizer product tons 5 None . TER . 0. N7 Fi1{VC>PRQG S:;'t:,:%3ACCH=Q,PE.,11TI0(vf;`?,::1:? :. a MAX, DESIGN CAPACITY (UNIT/BATCH) REQUESTED GAPACITY LIMITATION (UNITIBATCH) TYPE UNITS MAXIMUM DESIGN (BATCHES / HOUR): REQUESTED LIMITATION (BATCHES / HOUR): (BATCHESNR): FUEL USED: TOTAL MAXIMUM FIRING RATE (MILLION BTU/HR): MAX, CAPACITY HOURLY FUEL USE: REQUESTED CAPACITY ANNUAL FUEL USE: COMMENTS: Attach Additional Sheets as Necessary FORM C1 CONTROL DEVICE (FABRIC FILTER) REVISED 12/01/01 NCDENRIDivision of Air Quality -Application for Air Permit to Construct/Operate C1 CONTROL DEVICE ID NO: DA-2 B-1, B-2, B-3, B-5, B-7, B-9, CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE )D NOS : B-9, M-3, and FP-9 EMISSION POINT (STACK) ID NO(S); POSITION IN SERIES OF CONTROLS NO. 1 OF 1 UNITS MANUFACTURER: MODEL NO: DATE MANUFACTURED. PROPOSED OPERATION DATE: - OPEI2A'CING`S P.�IA. 0:z,`;,'>ss;;c=•z;.;�',:: r:>? PROPOSED START CONSTRUCTION GATE: 1 OF 1 P.E. SEAL REQUIRED (PER 2Q .0112)? X YES NO DESCRIBE CONTROL SYSTEM: One bagfilter (2592 ftz of filter area) POLLUTANT($) COLLECTED: PM BEFORE CONTROL EMISSION RATE (l.B1HR): 30.30 CAPTURE EFFICIENCY: 100 % CONTROL DEVICE EFFICIENCY: 99.99 % CORRESPONDING OVERALL EFFICIENCY: 99.99 % EFFICIENCY DETERMINATION CODE: 2 TOTAL EMISSION RATE (L8/HR); 3.03E-03 % % % % PRESSURE DROP (IN, Hz0): MIN: MAX: GAUGE? 9 YES e) NO WARNING ALARM? d YES ri NO BULK PARTICLE DENSITY (L8/FT3): INLET TEMPERATURE (°F): MIN MAX POLLUTANT LOADING RATE: 6 LB1HR d GR/FT3 OUTLET TEMPERATURE CF): MIN MAX INLET AIR FLOW RATE (ACFM): FILTER MAX OPERATING TEMP. (°F): NO. OF COMPARTMENTS: IND, OF BAGS PER COMPARTMENT: LENGTH OF BAG (IN.): DIAMETER OF BAG (IN.): DRAFT: d INDUCEDINEG, a FORCEDJPOS. FILTER SURFACE AREA (FT2): AIR TO CLOTH RATIO: FILTER MATERIAL: a WOVEN d FELTED DESCRIBE CLEANING PROCEDURES: 6 AIR PULSE 6 SONIC d REVERSE FLOW 6 SIMPLE BAG COLLAPSE 4 MECHANICALISHAKER 6 RING BAG COLLAPSE d OTHER 3`P/1 � 7ICILSiZ'#CIS`rtftlHUTl91V:°%"`_`'?i% ` _ ^CUMULATIVE SIZE (MICRONS) WEIGHT % OF TOTAL % 0-1 1-10 100 DESCRIBE INCOMING AIR STREAM: Particulates from drying of grinded up alkaline dry cell batteries 10-25 25.50 50-100 >100 TOTAL = 100 METHOD FOR DETERMINING WHEN TO CLEAN: d AUTOMATIC 6 TIMED 0 MANUAL METHOD FOR DETERMINING WHEN TO REPLACE THE BAGS: 4 ALARM 4 INTERNAL INSPECTION d VISIBLE EMISSION t( OTHER SPECIAL CONDITIONS: 4 MOISTURE BLINDING b CHEMICAL RESISTIVITY 4 OTHER EXPLAIN: DESCRIBE MAINTENANCE PROCEDURES: ON A SEPARATE PAGE, ATTACH A DIAGRAM SHOWING THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S): Attach Additional Sheets As Necessary FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRED FOR ALL SOURCES) REVISED 12/01101 NCDENRIDivision of Air Quality -Application for Air Permit to ConstructlOperate EMISSION SOURCE DESCRIPTION: IEMISSION SOURCE ID NO: GS-RS-1 CONTROL DEVICE ID NO(S): C4 OPERATING 5CENARlO EMISSION POINT (STACK) 11) S}: C•4 Stack DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): Sizing screen used to separate out agglomoraled and fine material from blending process. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM Bl-B9 ON THE FOLLOWING PAGES): Coal,wood,oil, gas, other burner (Form Bt) Ij Woodworking (Form BQ C j Manufact. of chemicals/coatingstinks (Form 07) ❑ Int combustion onginelgenerator (Form B2: [Coatinglrtnisiiingfprinting (Farm B5) ❑ Incineration (Form 138) []Liquid storage tanks (Form 133) DSImage stlos/bins (Form B6) X Other (Form B9) START CONSTRUCTION DATE: JOPERATION DATE: JDATE MANUFACTURED: MANUFACTURER / MODEL NO.: I EXPECTED OR SCHEDULE: _-._.-_.. HRIDAY _ _ DAYIWK WK/Y IS THIS SOURCE SUBJECT TO? NSPS(SUBPART?):—N_ NESHAP (SUBPART7):_,N_ MACT (SUBPART?):^N_ PERCENTAGE ANNUAL THROUGHPUT (%): DEC-FEB 25 MAR -MAY 25 JUN-AUG 25 SEP-NOV 25 EXPECTED ANNUAL HOURS OF OPERATION; 6240 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY .::S,,;U•,.tn5}ar.,:.:> ;�;y'r::;1r,:Hs :;:=.,:. ,_...,':-•,.-xr<..CliITER.gAfI2:pQLL,TAINT.,-:E(y1/SSlO - SliVFIaRMe?i'T/OIV:FQft7hl�S,Sf)vow_;i<=„•,;:-.... - ,z,_>Yi(:,;::;;S;Sci' AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS LIMITS) POTENTIAL EMSSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Iblbr lonslyr Ib1hr tans! r Iblhr Ions! r PARTICULATE MATTER (PM) Best Engineering Judgement 1.00E-04 3.12E-04 1.00 4.38 1.00E-04 4.38E-04 PARTICULATE MATTER<10 MICRONS (PMI.) Best Engineering Judgement 1.00E-04 3.12E-04 1'00 4.38 1.00E-04 4.38E-04 PARTICULATE MATTER�2.5 MICRONS (PM,,,) SULFUR DIOXIDE (SO2) NITROGEN OXIDES (NOx) CARBON MONOXIDE (CO) VOLATILE ORGANIC COMPOUNDS (VOC) LEAD OTHER a >-I ' 'HAIR. UO S AlR°POI LUiA. TM S$IONS;'.(NFORINgTIOI EQR h; HAZARDOUS AIR POLLUTANT AND CAS NO. SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMSSIONS (BEFORE CONTROLS !LIMITS) (AFTER CONTROLS/LIMITS) Iblhr tonslyr Iblhr tonslyr Ibihr tonslyr :�:,c;:;::;='iti��'::v.%y{.,:.+;:;::c;;>.::.•.o:;':x:;;?.. ..r-. ,;,;;-;,<::,:..,.,�.•;, ;; �% ,.-;.: , TOX1G AIR=P,.O��t1TAh(T .. , Ely1('S$!ON$ INFORMA,. TlON , : :. - SY::r ?,a�zi:;�:i� �J<r>'.':�=:,<?Y' :in,'::;,•'i: FORTN,IS S„Q_URCE , .... _::. .: ,<..<. ,,;.:. -�:� �'::,:: INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO, EF SOURCE lb/hr I Iblday lb/yr Manganese Source Test See Facility Wide Emissions Summary (Forth 01) for TAP evaluation Marcury Source Test Set, Facility Wide Emissions Summary (Form 04) for TAP evaluation Attachments: (1) emissions calcutallons and supporting docunrcntanon; (2) indicale all requested stale and federal enforceable permit Emits (e.g. hours of operation, emission rates) and describe how those are monitored and wilt whal frequency; and (5) de COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE 81 THROUGH 89 FORM FOR I=AGH SOURGE Attach Additional Sheets As Necessary FORM B9 EMISSION SOURCE (OTHER) REVISED, 12/01/01 NCDENR/Divislon of Air Qualitv • Application for Air Permit to Construct/Op.erate. B9 EMISSION SOURCE DESCRIPTION: Sizing Screen EMISSION SOURCE ID NO: GB-RS-1 CONTROL DEVICE ID NO(S) C-4 OPERATING SCENARIO: 1 OF __,_,_.1 EMISSION POINT (STACK) ID NO(S): C 4 Stack DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): Sizing screen used to separate out agglomerated and fine materials from blending process. MATERIALS ENTERING PROCESS - CONTINUOUS PROCESS MAX. DESIGN CAPACITY (UNIT/HR) REQUESTED CAPACITY LIMITATION(UNIT/HR) TYPE UNITS Alkaline dry cell batteries tons 5 None MATERIALS ENTERING PROCESS - BATCH OPERATION MAX. DESIGN CAPACITY (UNIT/BATCH) REQUESTED CAPACITY LIMITATION (UNITIBATCH) TYPE UNITS MAXIMUM DESIGN (BATCHES/HOUR): REQUESTED LIMITATION (BATCHES / HOUR): (BATCHES/YR): FUEL USED: TOTAL MAXIMUM FIRING RATE (MILLION BTU/HR): MAX. CAPACITY HOURLY FUEL USE; IREQUESTED CAPACITY ANNUAL FUEL USE: COMMENTS: Attach Additional Sheets as Necessary FORM B SPECIFIC EMISSIONS SOURCE INFORMATION (REQUIRE® FOR ALL SOURCES) REVISED 12/01/01 NCDENR/Division of Air Quality -Application for Air Permit to Construct/Operate B EMISSION SOURCE DESCRIPTION: Hammer Mill EMISSION SOURCE ID NO: GB-HM-1 CONTROL DEVICE ID NO(S): C-4 OPERATING SCENARIO 1 OF 1 EMISSION POINT (STACK) ID NO(S): 0-4 Stack DESCRIBE IN DETAILTHE EMISSION SOURCE PROCESS (ATTACH FLOW DIAGRAM): Agglomerated pieces of fertilizer product are pulverized. TYPE OF EMISSION SOURCE (CHECK AND COMPLETE APPROPRIATE FORM B1-139 ON THE FOLLOWING PAGES): ❑ Coal,wood,oil, gas, other burner (Form B1) ❑ Woodworking (Form B4) ❑ Manufact. of chemicalslcoatingslinks (Form B7) ❑ Inl.combustion enginelgenerator (Form B2: ❑ Coating/finishing/printing (Form 135) ❑ Incineration (Form B8) ❑ Liquid storage tanks (Form B3) ❑ Storage silos/bins (Form 136) X Other (Form 139) START CONSTRUCTION DATE: OPERATION DATE; DATE MANUFACTURED: MANUFACTURER / MODEL NO.: EXPECTED OP. SCHEDULE: __ HR/DAY _ DAYIWK WK/Y IS THIS SOURCE SUBJECT TO? NSPS (SUBPART?):�N NESHAP (SUBPART?):�NT MACT (SUBPART?): N PERCENTAGE ANNUAL THROUGHPUT (%)-. DEC-FEB 25 MAR -MAY 25 JUN-AUG 25 SEP-NOV 25 EXPECTED ANNUAL HOURS OF OPERATION: 6240 VISIBLE STACK EMISSIONS UNDER NORMAL OPERATION: % OPACITY ..ate t-.:¢,��s. .�=:.�-:..... - �.=�,�._^.:•,--._ •:CRlTERA-�A1R AN:T�EM .1.. ;`'w•::;.. �; $. U. AIR POLLUTANT EMITTED SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMSSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) Ib/hr tons/yr Ib/hr tonslyr Ib/hr tonslyr PARTICULATE MATTER (PM) Best Engineering Judgement 1.00E-04 3.12E-04 1.00 4.38 1.00E-04 4.38E-04 PARTICULATE MATTER<10 MICRONS (PM,o) Best Engineering Judgement 1.00E-04 3.12E-04 1.00 4.38 1.00E-04 4.38E-04 PARTICULATE MATTER<2.5 MICRONS (PM2.6) SULFUR DIOXIDE (S02) NITROGEN OXIDES (NOx) CARBON MONOXIDE (CO) VOLATILE ORGANIC COMPOUNDS (VOC) LEAD OTHER s.� :�,�< ?P...' 1 O S A oU�AI OL- • U T:E .S ..� ..N NF . RMA_. TIONl=OR•=T.IS..�SUU � C - R ;:A::= - HAZARDOUS AIR POLLUTANT AND CAS NO. SOURCE OF EMISSION FACTOR EXPECTED ACTUAL (AFTER CONTROLS/LIMITS) POTENTIAL EMSSIONS (BEFORE CONTROLS/LIMITS) (AFTER CONTROLS/LIMITS) ib/hr tonslyr Iblhr tonslyr Iblhr tonslyr None ,:.,..:;,.,.::.:.:�_-_:_ „ ...:...,. - .• .OL-LUTAN:T� N . MISSIONS) A> .1 FO . . _N INDICATE EXPECTED ACTUAL EMISSIONS AFTER CONTROLS I LIMITATIONS TOXIC AIR POLLUTANT AND CAS NO. EF SOURCE Ib/hr I lb/day Ib/yr Manganese Source Test See facility wide emissions on form D-1 for TAP Evaluation Mercury Source Test See facility wide emissions on form D-1 for TAP Evaluation Attachments: (1) emissions calculations and supporting documentation; (2) indicate all requested state and federal enforceable permit limits (e.g. hours of operation, emission rates) and describe how these are monitored and with what frequency; and (3) describe any monitoring devices, gauges, or lest ports for this source. COMPLETE THIS FORM AND COMPLETE AND ATTACH APPROPRIATE Q1 THROUGH S9 FORM FOR EACH SOURCE Attach Additional Sheets As Necessary FORM B9 EMISSION SOURCE (OTHER) ne.nomn eemain, ruenVtirarn—lainnofate03milty-AnnlicationfarAirPermittoConstruct/Operate 139 EMISSION SOURCE DESCRIPTION: Hammer Mill EMISSION SOURCE ID NO: GB-HM-1 CONTROL DEVICE ID NO(S C4 OPERATING SCENARIO: 1 OF 1 EMISSION POINT (STACK) ID NO(S): C-4 Stack DESCRIBE IN DETAIL THE PROCESS (ATTACH FLOW DIAGRAM): Agglomerated pieces of fertilizer product are pulverized. MAX. DESIGN CAPACITY (UNIT/HR) REQUESTED CAPACITY LIMITATION(UNIT/HR) TYPE I UNITS Agglomerated pieces of fertilizer product tons 5 None Me Ar�cp �5.1.� N {� C�YTIrR�tY�,i' ..ri!..�.1: A'fGH Q.P f�t,1 i_, ,' MAX. DESIGN CAPACITY (UNITIBATCH) REQUESTED CAPACITY LIMITATION (UNIT/BATCH) TYPE UNITS MAXIMUM DESIGN (BATCHESI HOUR): REQUESTED LIMITATION (BATCHES I HOUR): (BATCHES/YR): FUEL USED: TOTAL MAXIMUM FIRING RATE (MILLION BTU/HR): MAX. CAPACITY HOURLY FUEL USE: REQUESTED CAPACITY ANNUAL FUEL USE: COMMENTS: FORM C1 CONTROL DEVICE (FABRIC FILTER) olnf..:..,--.. -9 At. Ann11—Hnn fnr Air P-4 to f nnctninVOnnratn I C1 GB-HM-1, SS-3, G13-RS-1, CONTROL DEVICE 10 NO: C-4 CONTROLS EMISSIONS FROM WHICH EMISSION SOURCE ID NO(S): E-1 EMISSION POINT (STACK) ID NOISY POSITION IN SERIES OF CONTROLS NO. 1 OF 1 UNITS MANUFACTURER: MODEL NO: DATE MANUFACTURED: PROPOSED OPERATION DATE. PROPOSED START CONSTRUCTION DATE: 1 OF P.E. SEAL REQUIRED (PER 20.0112)? X YES NO _1^ DESCRIBE CONTROL SYSTEM: One bagfiller (5184 fe of filter area) POLLUTANT($) COLLECTED: PM BEFORE CONTROL EMISSION RATE (1,81HR): 38.00 CAPTURE EFFICIENCY: 100 % % % CONTROL DEVICE EFFICIENCY: 99.99 % CORRESPONDING OVERALL EFFICIENCY: 99.09 % % % % EFFICIENCY DETERMINATION CODE; 2 TOTAL EMISSION RATE (LBMR): 3.80E-03 PRESSURE DROP (IN. H20): MIN: MAX: GAUGE? 4 YES 4 NO WARNING ALARM? d YES 4 NO BULK PARTICLE DENSITY (1-13l17T3): JINLET TEMPERATURE (°F); MIN MAX POLLUTANT LOADING RATE: 4 LBJHR 4 GRlFT'J I OUTLET TEMPERATURE (°F): MIN MAX INLET AIR FLOW RATE (ACFM): FILTER MAX OPERATING TEMP. (°F): NO. OF COMPARTMENTS: NO. OF BAGS PER COMPARTMENT: LENGTH OF BAG (IN.): DIAMETER OF BAG (IN.): DRAFT: 0 INDUCED/NEG. t7 FORCEDIPOS. FILTER SURFACE AREA (FT2): AIR TO CLOTH RATIO: IFILTER MATERIAL: 4 WOVEN d FELTED DESCRIBE CLEANING PROCEDURES: 4 AIR PULSE 4 SONIC SIZE WEIGHT% CUMULATIVE 4 REVERSE FLOW 4 SIMPLE BAG COLLAPSE (MICRONS) OF TOTAL 4 MECHANICAUSHAKER 4 RING BAG COLLAPSE 0-1 4 OTHER 1-10 100 DESCRIBE INCOMING AIR STREAM: 10-25 _ 25-50 Particulates from drying of grinded up alkaline dry cell batteries 50-100 >100 TOTAL = 100 METHOD FOR DETERMINING WHEN TO CLEAN: 4 AUTOMATIC d TIMED 4 MANUAL METHOD FOR DETERMINING WHEN TO REPLACE THE BAGS: d ALARM P, INTERNAL INSPECTION d VISIBLE EMISSION 4 OTHER SPECIAL CONDITIONS: 4 MOISTURE BLINDING 4 CHEMICAL RESISTIVITY 4 OTHER EXPLAIN: DESCRIBE MAINTENANCE PROCEDURES: ON A SEPARATE PAGE, ATTACH A DIAGRAM SHOWING THE RELATIONSHIP OF THE CONTROL DEVICE TO ITS EMISSION SOURCE(S): Attacn Aaalttonat meets Hs Necessary i RIBBON BLENDER (FP-9) hrs/shift = 8 shifts/day = 3 days/week = 5 weeks/year = 52 hours/year = 6240 Process Rate (tons/hr) = 5.00 Emission Factor Ibs PM / ton Process = 0.70 Uncontrolled Emissions PM Ib/hr = 3.50 Ibs/year = 21,840 tons/year = 10.92 Controlled Emissions PM Fabric Filter Efficiency (%) = 99.99 Ibs/hr = 3.50E-04 Ibs/year = 2.18 tonslyear = 1.09E-03 hrs/year = Process Rate (tons/hr) _ Emission Factor Ibs PM / ton Process = Uncontrolled Emissions PM Ibs/hr = Ibs/year = tons/year = Controlled Emissions PM Fabric Filter Efficiency (%) _ Ibs/hr = 3 Ibs/year = tons/year = 1 -PM Emission Factor Source: NCDENR industrial & Agricultural Chemicals, Inc. (lAQ Air Permit Review March 11, 2004, Application No. 7800188.02A ons 'artii P (tons/hr) = 5.00 Allowable emission rate (lb/hr) _ E = 4.10(P) 0.67 12.05 lb PM/hr Note-, PM is assumed to equal PM10 i 0 5.00'. 0.701 3.50 30,660 15.33 99.991 s Estimated Emissions from Modification Industrial and Agricultural, Inc. t Red Springs, NC HAMMERMILL (GB-HM-1) hrs/shift = 8 shifts/day = 3 days/week = 5 weeks/year = 52 hours/year = 6240 Process Rate (tons/hr) = 6.00 Emission Factor Ibs PM / ton Process = 0.20 Uncontrolled Emissions PM lb/hr = 1.00 Ibs/year = 6,240 tons/year = 3.12 Controlled Emissions PM Fabric Filter Efficiency (%) = 99.99 Ibs/hr = 1.00E-04 Ibs/year = 0.62 tons/year = 3.12E-04 Potential Emissions Operation hrs/year = 8760 Process Rate (tons/hr) = 5.001 Emission Factor Ibs PM / ton Process = 0.20 Uncontrolled Emissions PM Ibs/hr = 1.00 Ibs/year = 8,760 tons/year = 4.38 Controlled Emissions PM Fabric Filter Efficiency (%) = 99.99 Ibs/hr = 1.00E-04 Ibs/year = 0.88 tons/year = 4.38E-04 -PM Emission Factor Source: NCDENR Industrial & Agricultural Chemicals, Inc. (IAC) Air Permit Review March 11, 2004; Application No. 7800168.02A 15A NCAC 213.0515 (Particulates from Miscellaneous Industrial Processes} P (tons/hr) = 5.00 Allowable emission rate (lb/hr) = E = 4.10(P) 0.67 12.05 lb PM/hr Note: PM is assumed to equal PM10 I I SCREENER (GB-RS4) Expected Actual Emissions Operation hrs/shift = 8 shifts/day = 3 days/week = 5 weeks/year = 52 hours/year = 6240 Process Rate (tons/hr) = 5,00 Emission Factor Ibs PM / ton Process = 0.20 Uncontrolled Emissions PM Ib/hr = 1.00 Ibs/year = 6,240 tons/year = 3.12 Controlled Emissions PM . Fabric Filter Efficiency (%) = 99.99 Ibs/hr = 1.00E-04 ibs/year = 0,62 tons/year = 3.12E-04 Potential Emissions Operation hrs/year = 8760 Process Rate (tons/hr) = 5.00 Emission Factor lbs PM / ton Process = 0.20 Uncontrolled Emissions PM Ibs/hr = 1.00 Ibs/year = 8,760 tons/year = 4.38 Controlled Emissions PM Fabric Filter Efficiency (%) = 99.99 Ibs/hr = 1.00E-04 lbs/year = 0.88 tons/year = 4.38E-04 -PM Emission Factor Source: NCDENR Industrial & Agricultural Chemicals, Inc. (IAC) Air Permit Keview Marcn 7 7, 2004; Application No. 7800168.02A ons 'arb P (tons/hr) = 5.00 Allowable emission rate (lblhr) = E = 4,10(P) 0.67 12.05 lb PM/hr Note: PM is assumed to equal PM10 I a FORM D9 FACILITY -WIDE EMISSIONS SUMMARY REVISED 12/01/01 NCDENR/Division of Air Quality -Application for Air Permit to Construct/Operate DI ?•,>�;>=t:a:;': ... ::..: ......... .. .�,RlT�RIA,AIR,POLI,U7'�1NT;�MISSIONS,sINFORMA'!'l�E�., PI!iC!(.I'ilf{NID�r w„<• . EXPECTED ACTUAL EMISSIONS (AFTER CONTROLS / LIMITATIONS) POTENTIAL EMISSIONS (BEFORE CONTROLS/ LIMITATIONS) POTENTIAL EMISSIONS (AFTER CONTROLS / LIMITATIONS) AIR POLLUTANT EMITTED tonslyr tonslyr tonslyr PARTICULATE MATTER (PM) 2.32 803.41 37.93 PARTICULATE MATTER < 10 MICRONS (PM1e) 2.32 420.81 18.90 PARTICULATE MATTER < 2.5 MICRONS (PM2.5) 2.32 420.81 18.90 SULFUR DIOXIDE (S02) <1 50.3 50.3 NITROGEN OXIDES (NOx) <1 0.15 0.15 CARBON MONOXIDE (CO) <1 3.54 3.54 VOLATILE ORGANIC COMPOUNDS (VOC) <1 14.2 14.2 LEAD OTHER :. ;HxARpoU ,gIR:P041»il¢�la l EAfl S$IQN$:i(VUINt„ TION FA I� TY WIDE EXPECTED ACTUAL EMISSIONS (AFTER CONTROLS / LIMITATIONS) POTENTIAL EMISSIONS (BEFORE CONTROLS / LIMITATIONS) POTENTIAL EMISSIONS (AFTER CONTROLS 1 LIMITATIONS) HAZARDOUS AIR POLLUTANT EMITTED CAS NO. tonslyr tonslyr tons/yr ,_-- - INDICATE REQUESTED ACTUAL EMISSIONS AFTER CONTROLS / LIMITATIONS. EMISSIONS ABOVE THE TOXIC PERMIT EMISSION RATE (TPER) IN 15A NCAC 2Q .0711 MAY REQUIRE AIR DISPERSION MODELING. USE NETTING FORM 02 IF NECESSARY. Modeling Required ? TOXIC AIR POLLUTANT EMITTED CAS NO. Iblhr lb/day lb/year Yes No Manganese 7439-96-5 0.02 X Mercury 7439-97-6 0.001 X COMMENTS: Facility -wide uncontrolled potential emissions estimated by adding the uncontrolled potential emissions from the new sources proposed in this application to the existing facility -wide uncontrolled PTE presented in NCDENR's air permit review document 3/11104. Attach Additional Sheets As Necessary Air Toxics Emission Review Alkaline Battery Process Emissions Industrial & Agricultural Chemicals Red Springs, NC Delta Project No. SE080-5063-P Caleiner Emissions Typical batch size = 12,000 Ibs j Typical batch time = 2 hrs Dust emission factor = 7 ft/ton Mfg, design removal efficiency _ 99.99 % I Weight percent Mn in dust = 20 % Max. possible wt. % I-Ig in dust — 0.005 % (50 ppm) Quantity of dust emitted from process (lbs) = Batch size (lbs) / Hatch time (hrs) / 2,000 lbs/ton x. Emission factor (71bs/ton) Quantity of dust emitled from process (lbs) = 12,000 lbs / 2 hrs / 2,000 x 7 Quantity of dust emitted from process 21 lbs/hr (uncontrolled) 99.9% of the dust is retained in the dust collector, while the remaining 1% is emitted. j Quantity of dust emitted through dust collector (lbs) 21 lbs/hr x 0.000 Quantity of dust emitted through dust collector D.00 lbs/hr Manganese j The dust contains approximately 20% Manganese i Aourly Mn emission rate (lbs/hr) -, 0.00 lbs/hr x 0.20 Hourly Mn emission rate •= 0.000 lbs/hr Calculate daily emission rate for TPFR comparison Daily Mn emission rate (lbs/day) -=- 0.000 lbs/hr x 24 hrs/day Daily Mn emission rate = 0.010 lbs/day Calculate yearly emission rate Yearly Mn emission rate (lbs/year) 3.679 Mew The dust could contain up to approximately 0.008% Mercury Hourly Hg emission rate (lbs/hr) = 0.00 lbs/hr x 0.005 Hourly Hg emission rate = 1.0513-05 lbs/hr Calculate daily emission rate for TPER comparison Daily fig emission rate (lbs/day) - 1.05E-05 lbs/hr x 24 .hrs/day Daily I-fg emission rate = 0,000 lbs/day Calculate yearly emission rate Yearly Hg emission rate (lbs/year) : 0.092 I I i Rotary Dryer Emissions 'typical batch size = 100,000 lbs } Typical batch time = 6 his Dust emission factor = 7 lbs/ton Mfg, design removal efficiency = 99.99 % Weight percent Mn in dust = 5 % j Max. possible wt. % fig in dust = . 0.00S % (50 pp-) Quantity of dust emitted from process (lbs) = Batch size (lbs) / Batch time (lus) ! 2,000 lbs/ton x Emission factor (7 lbs/ton) Quantity of dust emitted from process (lbs) = 100,000 lbs / 6 tars / 2,000 l Quantity of dust emitted from process 58 lbs/hr (uucontrolled) 99.9% of the dust is retained in the dust collector, while the remaining 0.01 % is emitted. Quantity of dust emitted through dust collector (lbs) =- 58 Ibs/hr x 0.000 Quantity of dust emitted OR ongh dust collector = 0.01 lbs/hr Manganese The dust contains approximately 5% Manganese Hourly Mn emission rate (lbs/hr) = 0.01 lbs/hr x 0.050 Hourly Mn emission rate = 0.000 lbs/fir Calculate daily emission rate for TPBR comparison Daily Mn emission rate (lbs/clay) = 0.000 lbs/ln• x 24 brs/day Daily Mn emission rate = 0.007 lbs/day Calculate yearly emission rate [ Yearly Mn emission rate (lbs/year) 2.555 i Mercru The dust could contain up to approximately 0.008% Mercury k Hourly 11g emission rate (lbs/hr) = 0.01 Ibs/hr x 0.005 f Hourly fig emission rate = 2.92E-05 lbs/hr Calculate daily emission rate forTPliR comparison Daily fig emission rate (lbs/day) 2.92E-05 lbs/hr x 24 hrs/day Daily fig emission rate = 0.001 lbs/day Calculate yearly emission rate Yearly fig emission rate (lbs/year): 0.256 Regulatory Comparison NCDENR DAQ Emission Rate for Permitting = 0.63 lbs Mn /clay NCDENR DAQ Emission Rate for Permitting — 0.013 lbs fig/day "See 15A NCAC 02Q0711 Combined Mn emissions from this process = 0.02 lbs/day Combined I"Ig emissions from this process = O.00I lbs/day Is compliance demonstrated ? YES x 7 Mercury Analysis of Batteries t >..,..Waters Agricultural Laboratories, Inc. f Fertilizer Analph.v Report �* P.O. Bvi 382 * 2S7 iV won 7l'ig/nvrcy * Can,1114, IU4,orgfej 3173&o3s2 *]MOne. ('229) 3$6-7216 st►sp ro: �-�— INDUSTRIAL AG 2042 BUIEPHIL ROAD RED SPRINGS, NC 28377- 01.0wer: Ildl7USTRIAL AG Tt'-'3 Lab Ntunbe6 Claimed Content: Mercury _ 0,04 ppnl Results Reported On W=WETIAS�RECEiVEOIeA$lS "D v,4,-�Qv Date Submitted: 9/15/2008 Report Cate: 9116/2008 This document may be reproduced only in its entirety. Waters Agricultural oboratories has no Control over thZ n)dnner In Which sanij)* 5re taken, therefore, analysis is based solely on the sample as received. Lab liabillty Is limited to the fee assessed on the referenced sample. Y FROM FAX 18 189.E 01:35Al''l F1 Waters .A,grieiaittxra i�abt�rataries, Inc. Fertilizer Analysis Report ! P.A. lfax 3S2 'A 2S7 iMpis-twi 111glrmarp * Cewillla, Cenrglu 31790-0.382 'phone: (229) 336•7216 Sl�ip'l o: Ovowor. INDUSTRIAL AG INDUSTRIAL AC Sa<nplgNcunbece -�"� �Y��' 2042 BUIEPHIL ROAD Date Submitted: 9198/2008 RED SPRINGS, NO 28377- Lab Number: gpg7 Report Date; 9/1612008 Claimed (:oriteat: 0 Mercuryr_ f 0.036 PPrn Results Reliorted On W�WET(AS RECLfVED)flAStu8 Rentiirks This document may be reproduced only in its entirety. Waters Agricultural Laboratories has no control over the manner in which samples are taken, therefore, analysis is based solely on the sample as received. (.ab liability Is Ilmitad to the fee assessed on the referenced sample. ATRaF." Aft dft� NCDENR North Carolina Department of Environment and Natural Resources Michael F. Easley, Governor Division of Air Quality William G. Ross, Jr., Secretary B. Keith Overcash, P.E., Director 11 August 2008 CERTIFIED MAIL RETURN RECEIPT REQUESTED Randall Andrews Safety Manager Industrial & Agricultural Chemicals, Inc. 2042 Buie Philadelphus Road Red Springs, NC 28377 SUBJECT: Notice of Violation — Failure to Maintain Inspection and Maintenance Records, and Permit Additional Information — Battery Recycling Operation Industrial & Agricultural Chemicals, Inc. Permit No. 06125R09 Red Springs, North Carolina, Robeson County 06/78-00168 Dear Mr. Andrews: On 31 July 2008, Steven Vozzo, Mitchell Revels, and Christy Richardson, of the Fayetteville Regional Office, conducted an annual compliance inspection of Industrial & Agricultural Chemicals, Inc. in Red Springs, NC. During the inspection, Mr. Revels and staff observed that records were not adequate for the bagfilter and scrubber inspections. Also, during the inspection, we observed a small-scale trial run of the battery recycling operation for which the facility has submitted a permit application. Additional information will be required prior to permitting this process. The violation and requirement for additional permit information are described below. (1) Notice of Violation - for Failure to Maintain Inspection and Maintenance Records. During the inspection, Mr. Andrews was not able to provide complete inspection or maintenance records for the bagfilters (ID Nos. C-1, CD-FPB-3, C-4, CD-FPB-2, C-5, and DA-2) and aqueous contact scrubbers (ID Nos. D-3 and D-4). Specific Condition and Limitation A.13. of Air Permit No. 06125R09 states that your facility shall perform periodic inspection and maintenance as required by the manufacturer for the bagfilter and scrubber systems. The specific condition also requires that your facility perform an annual internal inspection of each bagfilter and scrubber system. It appears that some inspections may have been done, but documentation was limited. Since records did not indicate that annual inspections had been performed on the control devices listed above, Industrial & Agricultural Chemicals, Inc. is in violation of this regulation. Additionally, other record keeping appeared not to be kept up to date. Suggestions were made to you during the inspection conference on ways to improve your record keeping system. This office also understands that you are preparing the requested updated process diagram for your facility. Since much of your operation is a batch process, records are needed on daily and even hourly production. This information will be imperative in order to renew your air permit in the next six months. Fayetteville Regional Office - Division of Air Quality One 225 Green Street, Suite 714, Fayetteville, North Carolina 28301-5043 No>t thCarolina Phone: 910-486-1541 1 Fax: 910- 485-7467 1 Internet: http://www.ncair.org An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Natutrallp, Industrial & Agricultural Chemicals, Inc. Notices of Violation / PAI —11 August 2008 Page 2 (2) Permit Additional Information regarding the Alkaline Battery Recycling Operation. During the inspection, a trial run of the alkaline battery recycling operation was performed. Following this observation, and after conducting further research, it appears that additional information will be required in order to process your permit application for an alkaline battery recycling facility. This office is concerned that all the emissions have not been evaluated. The following items/concerns should be addressed: • Detailed description of how your facility plans to eliminate all plastic materials prior to drying; • Detailed process flow diagram of the battery recycling operation; • An analysis of all emissions generated or emitted during this process (including emissions from inherent mercury) and toxics demonstrations if required. • Detailed description of the emission controls your facility plans to use to control these emissions Your permit application will remain on hold until you and your consultant address the additional concerns and submit a completed permit application. Please note that the alkaline battery recycling operation is not on your current air permit and should not be operated until an air permit has been issued. Please submit a .written response to this Office by 27 August 2008 as to actions taken to bring about compliance and any additional information or description of any mitigating circumstances in reference to the violation. The response should outline steps that you plan to take or have taken to return to compliance. As stated above, your permit application for a battery recycling facility will not be processed until a complete permit application, addressing the additional items of concern, is submitted. As stated in the "subject" above, this letter represents a Notice of Violation for the recordkeeping issues observed on 31 July 2008. The above violation and any future violation of an air quality regulation are subject to the assessment of civil penalties as per North Carolina General Statute 143-215.114A. This General Statute provides that civil penalties of not more than twenty-five thousand ($25,000) may be assessed against any person who violates any classification, standard, or limitation established pursuant to General Statute 143- 215.107, "Air Quality Standards and Classifications." In addition, each day of continuing violation after written notification from the Division of Air Quality shall be considered a separate offense. In addition, please refer to the enclosed Pollution Prevention/Small Business insert for further information if you need assistance. The Division strongly recommends that you carefully examine your current permit stipulations and request explanation from this Office as necessary. We appreciate your prompt attention to these matters. If you have any questions regarding this matter or if we can provide any additional information or assistance, please call Christy Richardson, Environmental Engineer, at (910) 433-3377, or me at (910) 433-3300. Sincerely, Steven F. Vozzo Regional Air Quality Supervisor Enclosure — Pollution Prevention Brochure SFV/ctr cc: DAQ Central Files FRO County Files Page 1 of 1 Print - Maps Live Search Maps ALCHEM NEW! Try Live Search 411 dial 1-800-CALL-411 for latest info http://maps.live.com/print.aspx?mkt=en-us&z=18&s=h&cp=pxtvmd88y84r&pt=pb 6/4/2008 610 East Center Avenue, Suite 301 Mooresville, North Carolina 28115 Telephone: 704-663-1699 Fax: 704-663-6040 To: From: 0, � �'35-)'L�3 �'i-p -I) Watt ❑ Urgent at -or Review ❑ Please Comment ❑ Please Reply ❑ Please Recycle RE: ALCHEM Civil Penalty Appeal 1 Subject: RE: ALCHEM Civil Penalty Appeal From: "Leach, Janet" <JLEACH@ncdoj.gov> Date: Fri, 20 Apr 2007 11:10:45 -0400 To: "Ellen Huffman" <ellen.huffinan@ncmail.net> If you and PDF a copy of the CPA to me via email, that would be great. If not, fax it at 716-6766. Then place a copy of the entire file in the snail mail. Thanks much. Don't forget to let me know the potential witnesses and their titles. -----Original Message----- From: Ellen Huffman-fZna1l to:ellen.huf-fm cmai1.netI Sent: Friday; April 20, 2007 8:19 AM To: Leach, Janet Subject:f'Re: ALCHEM Civil Penalty Appeal L,_) Hello Janet--�--w-rote--the assessment. I just got beck in the office. I can fax , email, snail mail you a copy. Which you you prefer? Ellen in MRO. Leach, Janet wrote: On March 22, 2007, we received an appeal from the above -subject violator. issued a civil penalty assessment dated February 20, 2007 to Alchem citing violations of NC Gen. Stat. § 143-215.1(a)(6) and Part I.1 and II.3 of DWQ WQ0016338 at 8135 Red Road, Rockwell, NC. DWQ alleged Permit We need the file and a list of potential witnesses. If they are the same as the petition for the Permit, I have that list. However, I do need the assessment as soon as possible. Please pass this on to the proper source. Thanks much. Ellen Huffman Environmental Specialist II North Carolina Dept. of Environment & Natural Resources Aquifer Protection 610 East Center Avenue Mooresville, NC 28115 Ph: 704.663.1699 Fax: 704.663.6040 C. q 1 of 1 oo i/ 4/20/2007 3:44 PM RE: Alchem Subject: RE: Alchem From: "Leach, Janet" <JLEACH@ncdoj.gov> Date: Fri, 20 Apr 2007 16:07:42 -0400 To: "Ellen Huffman" <ellen.huffman@ncmail.net> Thanks, but I need a signed copy. If you could fax a copy, that would be fine. Anytime we ask for documents with signatures on them, we need the signed copy for court purposes. The PDF allows you to scan the document and email the signed copy to us. If your office is incapable of scanning, then, we will need you to fax it to us. I am sorry if I confused you before. If you could fax me a copy on Monday, that would be great. Thanks again and have a nice weekend. -----Original Message ----- From: Ellen Huffman [mailto:ellen.huffman@ncmail Sent: Friday, April 20, 2007 11:25 AM To: Leach, Janet Cc: andrew pitner Subject: Alchem net Janet, Please note that the NOV is dated Dec. 20, 2006 and the assessment is Feb. 20, 2007. Ellen Huffman Environmental Specialist II North Carolina Dept. of Environment & Natural Resources Aquifer Protection 610 East Center Avenue Mooresville, NC 28115 Ph: 704.663.1699 Fax: 704.663.6040 1 of 1 4/20/2007 4:19 PM