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HomeMy WebLinkAboutWQ0035777_Regional Office Historical File Pre 2018North Beverly Eaves Perdue Governor GA` NCDENR Carolina Department of Environment and Natural Resources Division of Water Quality Charles Wakild, P. E. Mr. Mitch Vestal, Senior Vice President Nature Works Organics 1151 Strathmore Circle Winston-Salem, NC 27104 Dee Freeman Director __..May ,-,,-.—,—.Secretary, 8, 2012 i_. A,;uifer Proba,3 ioti SUBJECT: Temporary Approval for Land Application of Residuals by Incorporation Nature Works Organics Permit No. WQ0035777 Wilkes County Dear Mr. Vestal: The Winston-Salem Regional Office hereby grants permission for Nature Works Organics to temporarily resume land application activities with incorporation at the following properties: 1) Claude Shew Property and 2) Wilkes County Property as discussed in our May 3 meeting and subsequent telephone conversations provided that permit conditions and requirements in NCAC 15A 2T are followed. Both properties are planted by Mr. Shew; some fields are included under his waste management plan. This temporary approval only applies to the above mentioned properties; approval must be received from DWQ prior to land application at any other locations. The following requirements should be demonstrated or met for compliance with Permit WQ0035777 and NCAC 15A 2T: 1. Pathogen Reduction: Fecal or Salmonella Density A Fecal Coliform density that is demonstrated to be less than 1,000 MPN per gram of total dry solids, or a salmonella sp. density that is demonstrated to be less than 3 MPN per 4 grams of total dry solids. It is my understanding that this has been demonstrated with data that has been provided to this office. Please note that monitoring frequencies are based on the actual dry tons applied per year using the table found on page 1 of the Attachment A of permit WQ0035777. 2. Pathogen Reduction: Alternative 5 — Process to Further Reduce Pathogens (PFRP) It is our understanding that it is your intention is to demonstrate this requirement by PFRP using Pasteurization. This method requires that the temperature of the biological residuals be maintained at 70°C (158°F) or higher continuously for 30 minutes or longer (EPA/625/R-92/013, page 33 and 55). Demonstration of this alternative involves keeping a time and temperature log which should include date, time, temperature, and initials of personnel collecting this data. Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, NC 27107 Phone: 336-771-50001 FAX: 336-771-4631 NCDENR Customer Service: 1-877-623-6748 Internet: www.ncwateroualitv.om Nne orthCarohna Aaturally An Equal Opportunity 1 Affirmative Action Employer Nature Works Organics Land Application of Residuals by Incorporation . ff May 8, 2012 i WQ0035777 Based on our May 8, 2012 phone conversation, it is our understanding that there are at least three (3) points in the process in which temperature can be recorded. These points include the heat exchanger, entry point into the centrifuge, and at storage tank(s). A data log interval of no less than 30 minutes would be required. The treatment works should have adequate temperature measuring equipment such as temperature gauges. Once the pasteurization process has resumed, please notify this office so that our staff can observe that the pasteurization meets all requirements and that data collection is adequate. 3. Vector Attraction Reduction (VAR): It is my understanding that Alternative (1) (38% Volatile Solids Reduction) is being used, however please note that for animal processing residuals, only alternatives 9 or 10 may be chosen due to the nuisance conditions that typically occur when these residuals are applied and left on the land surface (FORM: RSC 08-11, page 5). Alternative 9 is for Injection and Alternative 10 is for Incorporation of residuals. "Incorporation" shall mean the mixing of residuals with top soil to a minimum depth of four inches by methods such as discing, plowing, and rototilling. (15A NCAC 02T .1102 (19), p. 53) 15A NCAC 02T .1107(a)(10) applies to both Class A and Class B: (10) Incorporation. (A) If Class B with respect to pathogens, the biological residuals shall be incorporated into the soil within six hours after application to the land. (B) If Class A with respect to pathogens, the biological residuals shall be applied to the land within eight hours after being discharged from the pathogen treatment process. 4. Setbacks Land Application Setbacks for any material currently being stored at the Nature Works facility should be land applied with setbacks that are required for Class B residuals. Please note the following regulations applicable to injection of residuals found in 15A NCAC 02T .1108: (b) For land onto which bulk residuals are applied or stockpiled, the following minimum setbacks (i.e., in feet) shall be adhered to: (2) If the bulk residuals do not meet the requirements of Rules .1105(c), .1106(b), and .1107 of this Section: Injection /Incorporation Habitable residences or places of public assembly under separate ownership 200 or not to be maintained as part of the project site Habitable residences or places of public assembly owned by the 0 permittee, the owner of the land, or the lessee/operator of the land to be maintained as part of the project site Property lines 50 Public rights of way 50 Private or public water supply sources 100 Surface waters (streams - intermittent and perennial, perennial waterbodies, 50 and wetlands) Surface water diversions (ephemeral streams, waterways, ditches) 25 Groundwater lowering ditches (where the bottom of the ditch intersects the SHWT) 25 Subsurface groundwater lowering drainage systems 0 Wells with exception to monitoring wells 100 Page 2 of 4 Nature Works Organics May 8, 2012 Land Application of Residuals by Incorporation WQ0035777 Bedrock outcrops 25 Top of slope of embankments or cuts of two ft or more in vertical height 15 Building foundations or basements 0 Water lines 0 Swimming pools 100 Nitrification fields 5. Operation And Management Practices High Water Table Please verify that the seasonal high water table is greater than one foot below the proposed depth of incorporation before applying to any land application site. Bulk residuals shall not be land applied if the vertical separation between the seasonal high water table and the depth of residuals application is less than one foot. Harvesting/Grazing For land onto which bulk residuals that do not meet the requirements of Rule .1106(b) of this Section are applied, the following harvesting and grazing restrictions shall be adhered to: (E) food crops with harvested parts below the surface of the land shall not be harvested for 3 8 months after any residuals land application event when the residuals remain on the land surface for less than four months prior to incorporation into the soil (15A NCAC 02T .1109, page 65) In addition to the above mentioned requirements please provide a Product Information Sheet to and collect a signed Utilization Agreement from the receiving parties. Due to the nuisance conditions that have been documented with the land application of the residuals and the recommendation that only Alternative 9 (Injection) or Alternative 10 (Incorporation) be used for animal processing residuals, we believe that the permit should be modified. We also have concerns with the ability of Natureworks to meet the restrictions included in 2T .1107(9) or (10) on a day-to-day basis. Our records indicate that the ability to discharge to the Town of Wilkesboro's sewer system was terminated in January of 2012, which closes this option of disposal. A permit modification request will be needed to start this process. Permit Condition VI. 6. states that this permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. The applicable requirements include (1) violation of any terms or conditions of the permit and (2) obtaining a permit by misrepresentation or failure to disclose fully all relevant facts. If you have questions concerning this letter, please contact Mr. Derek Denard or me at (336) 771-5000. Sincerely, Cvu Y 1��� f ��. Sherri V. Knight (J Regional Supervisor cc: Mr. Chris Redcay, Nature Works Organics — 3412 Garden Rd., Burlington, NC27215 Mr. Danny Cockerham, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 Mr. Bob Binkley, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 Mr. Dennis Key, Southern Soil Builders — 958 Hoots Rd., Roaring River, NC 28669 Page 3 of 4 Nature Works Organics Land Application of Residuals by Incorporation May 8, 2012 WQ0035777 Mr. Doug Baxter, Tyson Foods, Inc. —13264 Mountain Rd., Glen Allen, VA 23059 Mr. James Brown, Tyson Foods, Inc. —1600 River St., Wilkesboro, NC 28697 Wilkes County Health Department Mr. Jon Risgaard, APS Central Office Mr. Ed Hardee, APS Central Office Ms. Chonticha McDaniel, APS Central Office r Ms=Ellen.Hu_ffman DWQ—APS MRO Permit File WQ6035777 APS WSRO file Page 4 of 4 A� WDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Governor Director April 26, 2012 CERTIFIED MAIL #7010 0290 00014856 3884 RETURN RECEIPT REQUESTED Mr. Doug Baxter Tyson Foods, Inc. 13264 Mountain Rd. Glen Allen, VA 23059 SUBJECT: Additional Information Request Nature Works Organics Permit No. WQ0035777 Wilkes County Dear Mr. Baxter: Dee Freeman Secretary e•--^..�.+.... -., .r �-5 .. 't .. _1''-.-`,1jr�-1�=7,.-...a,. -.`�- it - _ y Non -discharge Permit No. WQ0035777 was issued to Nature Works Organics on February 22, 2012 for the distribution of Class A residuals with a maximum dry tonnage of 1,750 Dry Tons per year. Tyson Food, .Inc. Chicken Processing — DAF Unit (Skimmer) in Wilkes County, NC is listed as the residuals source -generating facility for this permit. Our office has received numerous complaints about the operation of the subject residuals management program and have documented violations of permit WQ0035777 including the creation of nuisance conditions and discharges to the surface waters at both land application sites and at the Nature Works Organics facility in North Wilkesboro, NC. As a result -of this non-compliance this office has requested that Nature Works Organics at least temporarily cease all distribution and land application of these residuals. The Division of Water Quality may pursue enforcement action for this and any additional violations of State law. Failure to abide by the conditions and limitations contained in Permit No. WQ0035777 may subject the Permittee to an enforcement actionby the Division in accordance with North Carolina General Statute 143- 215.6A through 143-215.6C. Prior to making such a recommendation, we need to be certain that we have all relevant information. Winston-Salem Regional Office 585 Waughtown Street, Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-771-4631 1 Customer Service: 1-877-623-6748 NorthCarohna Internet: http:llportal.ncdenr.orglweblwq // An Equal Opportunity\ Affirmative Action Employer Na!a �'rraliI Mr. Baxter April 25, 2012 Page 2 of 2 Our office is in the process of documenting all findings of fact in this case and is requesting that Tyson Food, Inc. provide documentation of any contractual agreement with Nature Works Organics for the disposal of residuals from the Chicken Processing — DAF Unit (Skimmer) in Wilkes County, NC. Please send such information to me in writing with fifteen (15) days following receipt of this letter. Should you have any questions on this matter, contact Derek Denard or me at 336-771-5000. Sincerely, .f Sherri V. Knight, P.E. Regional Supervisor, Aquifer Protection Section cc: Mr. James Brown, Tyson Foods, Inc. —1600 River St., Wilkesboro, NC 28697 Mr. Mitch Vestal, Nature Works Organics —1151 Strathmore Circle, Winston-Salem, NC 27104 Mr. Chris Redcay, Nature Works Organics — 3412 Garden Rd., Burlington, NC 27215 Mr. Danny Cockerham, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 Mr. Bob Binkley, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 �M ._perm is_Key, Southern Soil Builders — 958 Hoots Rd., Roaring River, NC 28669 r. Jon Risgaard, AZ'S C—en ral Office Mr. Ed Hardee, APS Central Office Ms. Chonticha McDaniel APS Central Office s. n Huff—M` n Permit File WQ0035777 APS WSRO file Winston-Salem Regional Office 585 Waughtown Street, Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-7714631 1 Customer Service: 1-877-623-6748 NorthCarolina Internet: http:l/portal.ncdenr.orglweblwq ���t"//�J/,/_ l An Equal Opportunity 1 Affirmative Action Employer Aa` ALIV_11�wj NCDEhIR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Governor Director April 26, 2012 CERTIFIED MAIL # 7010 0290 0001 4856 3877 RETURN RECEIPT REQUESTED Mr. Mitch Vestal, Senior Vice President Nature Works Organics 1151 Strathmore Circle Winston-Salem, NC 27104 Natural Resources SUBJECT: Cease Distribution/Land Application of Residuals & Additional Information Request Nature Works Organics Permit No. WQ0035777 Wilkes County Dear Mr. Vestal: Dee Freeman Secretary it lj 2012 pp � After receiving numerous complaints, investigating multiple incidents occurring at the facility, and documenting numerous violations of conditions found in Permit No. WQ0035777 issued February 22, 2012, from the operation of the subject residuals management program, this office hereby requests that Nature Works Organics temporarily cease all distribution/ land application of residuals, effective April 24, 2012. Mr. Danny Cockerham, Nature Works Organics, and Mr. Dennis Key, Southern Soil Builders, were each 'contacted via telephone and verbally notified of this request on Tuesday April 24, 2012. While the Division recognizes and supports the value of Nature Works' commitment,to develop environmental friendly products and recycle waste materials to promote environmental protection, at the same time, it is very important that an effective residual land application program is maintained to be protective of both environment and public health. The facility has failed to effectively maintain and operate the subject residuals management program, in order to prevent discharge to surface waters. In addition, improper operation and maintenance has led to the creation of nuisance conditions due to odor, flies, etc. The land applied material appears to be unstable according to these observations. Condition II. 1 of permit WQ0035777 requires that upon the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall immediately cease distribution of residuals. Other actions required within this permit condition, to be taken by the Permittee in the event that the facilities fail to perform satisfactorily, include contacting the Winston-Salem Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, NC 27107 Phone: 336-771-50001 FAX: 336-771-4631 NCDENR Customer Service: 1-877-623-6748 Internet: www.ncwaterguality.org NorthCarohna Naturally An Equal Opportunity 1 Affirmative Action Employer l_ Nature Works Organics April 26, 2012 Compliance Evaluation Inspection/Complaint Investigation WQ0035777 regional office's Aquifer Protection Section supervisor and to take any immediate corrective actions. Other applicable permit conditions include Condition III. 1. which requires the residuals program be properly maintained and operated at all times. The program shall be effectively maintained and operated as a non -discharge system to prevent any contravention of surface water or groundwater standards. In addition, Condition III 8. b. requires that bulk residuals not be land applied if the application causes prolonged nuisance conditions. Recent land application of residuals by NatureWorks Organics have resulted the Division issuing notices of violation to NatureWorks Organics for failure to meet conditions established in the permit. This letter is intended to clarify the permit language and to better assure that NatureWorks Organics and the Division have mutual understanding of what the permit allows and does not allow. According to the residuals source information and treatment process flow diagram submitted to the Division, skimmer wastes from a chicken -processing Dissolved Air Floatation (DAF) unit are sent to NatureWorks Organics facility for further treatment through a 1/4-inch bar screen, heat exchanger, and a centrifuge. Upon completion of treatment, the DAF waste stream has been separated in to three separate waste streams 1) fats; 2) solids (comprised of approximately 60% water); and 3) water (a wastewater fraction from the centrifuge). The solids and a portion of wastewater are to be stored inside a sealed dump trailer and taken to a local farm for land application. If an alternate storage site is used, prior approval must be obtained from the Division in accordance with the permit Condition III.11. The mixture of solids and wastewater have been permitted for land application under the DWQ issued permit which requires proper management of the residuals program so that it will not result in a threat to human health or a public nuisance including control of odors which are, in this case, the cause of nuisance condition. The distribution of the pelletized worm casting products is currently not covered under the issued permit which allows the distribution/ land application of the solids and water streams from the heat exchanger/centrifuge process. A permit modification or a separate permit is. needed in order to cover both residuals/products. After contacting the City of North Wilkesboro WWTP, it has come to our attention that Nature Works Organics has been denied use of discharge of any wastewater other than domestic waste to the collection system. It should be noted that a portion of the wastewater stream was shown to be discharged to the WWTP in the application. The WWTP has reported to this office that effluent from Nature Works Organics has resulted in treatment plant upsets. With few other options for disposal of the waste stream from this facility, it is imperative that we reach an agreement on an alternative to the present permit before distribution/ land application may again proceed. Facility site inspections conducted by the Division during visits of land application sites noted that the residuals consisted mostly of a highly odorous liquid waste. The application indicated that the residuals were a "cake" material that "will be given away to local land owners and farmers as a soil amendment or "in a wetter form to be sprayed when available". Our office recommends that this permit be modified as soon as possible for clarification. Permit Condition VI. 6. states that this permit is subject to revocation or unilateral modification upon 60 Page 2 of 4 fi Nature Works Organics Compliance Evaluation Inspection/Complaint Investigation April 26, 2012 WQ0035777 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. The applicable requirements include (1) violation of any terms or conditions of the permit and (2) obtaining a permit by misrepresentation or failure to disclose fully all relevant facts. We request the following additional information for clarification: 1. A clarification of all permitted waste streams including facilities at Nature Works Organics and Tyson Food, Inc. Chicken Processing — DAF Unit (Skimmer), which should include a mass balance (mass in/ mass out) quantification of the waste stream: The flow chart included with the application indicates that a solids stream and water stream are combined prior to land application. How are these streams combined and/or what has been the applied product to date (water only or combined)? It appears that the solids stream goes to the worm beds. The middle stream of water indicates that it goes to fertilizer production. Is this going to the worm beds also? Please clarify the information provided in this flow chart diagram. 2. A residuals sampling plan, which should include all sampling as described in Permit Condition IV.1-8. and Attachment A of permit WQ0035777. Included should be a detailed description of all sampling locations for 38% Volatile Solids Reduction. Please see Permit Condition III. 2. f. for requirements for a sampling and monitoring plan. 3. Please submit all sampling in the form of an up-to-date annual report as describes in Permit Condition IV.7. Although distribution programs typically do not need to complete the Annual Land Application Field Summary Form (DENR FORM FSF), please prepare this form for each field on each site that residuals were applied to from the beginning of application at Bill Arnold's farm. The report should meet the requirements described in the Instructions for Residuals Application Annual Reporting Forms. Instructions for reporting and annual report forms are available at http://portal.ncdenr.org_/web/wq/aps/lau/reporting. Please note that additional sampling maybe required to meet monitoring requirements. It would be recommended that additional samples be analyzed to prepare this report. All calculations of 38% Volatile Solids Reduction should be included. 4. Any proposed alternatives to the way in which the residuals program is operated which may include injection of the residuals, incorporation of the residuals, or suggestions for odor reduction. Others alternatives may include having the material designated as Class B. Please note that page 5 of the permit application (Form RSC 08-01) indicated that only alternative 9 or 10 should be used for animal processing residuals. Page 3 of 4 1, Nature Works Organics Compliance Evaluation Inspection/Complaint Investigation April 26, 2012 WQ0035777 Your immediate attention is greatly appreciated. Please respond in writing and submit all of the requested additional information within thirty (30) days following receipt of this letter. If you have questions concerning this letter, please contact Mr. Derek Denard or myself at (336) 771- 5000. Sincerely, " 1 Sherri V. Knight Regional Supervisor cc: Mr. Chris Redcay, Nature Works Organics — 3412 Garden Rd., Burlington, NC 27215 Mr. Danny Cockerham, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 Mr. Bob Binkley, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 Mr. -Dennis Key Sow uthern S.oil Builders�_QS_8 f oots�Rd.,-Roar_ing_River,aVC_ 88669 Mr. Doug Baxter, Tyson Foods, Inc. —13264 Mountain Rd., Glen Allen, VA 23059 Mr. James Brown, Tyson Foods, Inc. —1600 River St., Wilkesboro, NC 28697 Iredell County Health Department Wilkes County Health Department Yadkin County Health Department Mr. Jon Risgaard, APS Central Office Mr. Ed Hardee, APS Central Office Ms. Chonticha McDaniel, APS Central Office �n Lci�'man +1i�J:� AP Permit File WQ0035777 APS WSRO file Page 4 of 4 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Governor Director Secretary February 22, 2012 Mitch Vestal — Senior Vice President NatureWorks Organics 1151 Strathmore Circle - Winston Salem, NC 27104 Subject Permit No. WQ0035777 NatureWorks Organics Distribution of Class A Residuals Wilkes County Dear Mr. Vestal: In accordance with your permit application request received fFebruary`I3; 20-12 and subsequent additional information received February 15, 2012, we are forwarding herewith Permit No. WQ0035777, dated February 22, 2012, to NatureWorks Organics for the operation of the subject residuals management program. This permit shall be effective from the date of issuance until January 31, 2017, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. Please note that "bulk residuals" shall mean residuals that are transported and not sold or given away in a bag or any receptacle with a load capacity of one metric ton or less. If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North. Carolina, General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and biri#.ing. ITyou need additional. information concerning this matter, please contact Chonticha WDaniel at r(9;19):807.-63.3:7-or-chonticha.mcdaniel@ncdenr.gov. AQUIFEk: ORQTECTION,-SECTJON' 1636 huI I Service Center; Relegh,. North Cai ilina 27699-1636 Location: 512 N.- Salisbury St, Raleigh, North -Carolina 27604 Phone: 919-807-64641 FAX: 919-807-6496 Internet- httr):' ial.hcd nr.ora/wbbhwalaos An Equal Opportunity 1 Affirmative Action Employer Sincerely, Z, Cha Wakild, P. E. NorthCarolina Natmra!!y. Mr. Vestal = ---_ - February 22, 2012 Page 2 of 2 cc: Wilkes County Health Department Winston-Salem Regional Office, Aquifer Protection Section Zach Key — Southern Soil Builders, Inc.-(958 Hoots Rd., Roaring River, NC 28669-9148) Technical Assistance and Certification" Unit -- Permit File WQ0035777 Notebook File WQ003577 , - NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COAU IISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES RALEIGH DISTRIBUTION OF CLASS A RESIDUAL SOLIDS PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO NatureWorks Organics Wilkes County FOR THE operation of a residuals management program for NatureWorks Organics - and consisting of the distribution of Class A residuals generated by the approved facilities listed in Attachment A with no discharge of wastes to surface waters, pursuant to the application received February 13, 2012, and subsequent additional information received by the Division of Water Quality, and in conformity with other supporting data subsequently filed and approved by the Department of Environment and Natural Resources and considered a part of this permit. The use and disposal of residuals are regulated under Title 40 Code of Federal Regulations Part 257. This permit does not exempt the Permittee from complying with the federal regulations. This permit shall be effective from the date of issuance until January 31, 2017, and shall be subject to the following specified conditions and limitations: I. SCHEDULES 1. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division .will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. H. PERFORMANCE STANDARDS The subject residuals management program shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In --the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, the Permittee shall immediately cease distribution of residuals, contact the Winston-Salem regional office's Aquifer Protection Section supervisor, and take any immediate corrective actions. 2. This permit shall. not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this residuals management program. WQ0035777 Version 1.0 Shell Version 111027 Page 1 of 10 3. Only residuals generated by the facilities listed in Attachment A are approved for distribution in accordance with this permit. 4. Pollutant concentrations in residuals distributed or applied to any land application site shall not exceed the following Ceiling Concentrations or Monthly Average Concentrations (i.e., dry weight basis): Parameter Ceiling Concentration (milligrams per kilogram) Monthly Average Concentration (milligrams per kilogram) Arsenic 75 41 Cadmium 85 39 Copper 4,300 1,500 Lead 840 300 Mercury 57 17 Molybdenum 75 n/a Nickel 420 420 Selenium 100 100 Zinc 7,500 2,800 5. Residuals that are distributed shall meet Class A pathogen reduction requirements in 15A NCAC 02T .1106 (a) an(b): Exceptions to this requirement shall be specified in Attachment A. 17 6. Biological resi s (i.e: residuals generated during the treatment of domestic or animal processing wastewater, or the biological treatment of industrial wastewater, and as identified in Attachment A) that are distributed shall meet one of the vector attraction reduction alternatives in 15A NCAC 02T .1107(a). Exceptions to this requirement shall be specified in Attachment A. 7. Setbacks for land applied bulk residuals shall be as follows: Setback Description Setback by residual type (feet) Liquid Cake* Private or public water supply 100 100 Surface waters (streams — intermittent and perennial, perennial waterbodies, and wetlands 100 25 Surface water diversions (ephemeral streams, waterways, ditches 25 0 Groundwater lowering ditches (where the bottom of the ditch intersects the S 25 0 Wells with exception to monitoring wells -- Bedrock outcrops 25 0 * Unless otherwise noted in Attachment A, "cake" residuals are those that have greater than 15% solids by weight and can be stacked without fhyeving, as well as can be handled, transported and spread as a solid (e.g., using a backhoe, front end loader; Slinger spreader, broadcast spreader or other equipment designed for handling solid materials) without leaving any significant liquid fraction behind. WQ0035777 Version 1.0 Shell Version 111027 Page 2 of 10 8. Bulk residuals and other sources of Plant Available Nitrogen (PAN) shall not be applied in exceedance of agronomic rates. Appropriate agronomic rates shall be calculated using expected nitrogen requirements based on the determined Realistic Yield Expectations (RYE) using any of the following methods: a. Division's pre -approved site specific historical data for specific crop or soil types by calculating the mean of the best three yields of the last five consecutive crop harvests for each field. b. North Carolina Historical Data for specific crop and soil types as provided by North Carolina State University Department of Soil Science (http://www.soil.ncsu.edu/programLnmQ/yieldsn. A copy shall be kept on file and reprinted every five years in accordance with Condition IV.6. c. If the RYE cannot be determined using methods (a) or (b) above, the Permittee may use the RYE and appropriate nutrient application rates reported in any of the following documents: i. Crop management plan as outlined by the local Cooperative Extension Office, the North Carolina Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, or other agronomist. H. Waste Utilization Plan as outlined by the Senate Bill 1217 Interagency Group - Guidance Document: Chapter.Ia=://www.enr.state.nc.usIDSWC/pages/eWdance docs.html). iii. Certified Nutrient Management Plan as outlined by the Natural Resources Conservation Services (NRCS). These plans must meet the USDA NRCS 590 Nutrient Management Standards (ftp:bft-fe.sc.egov.usda. ov/NH /practice-standards/standards/590.12dn. d. If the RYE and appropriate nutrient application rates cannot be determined, the Permittee shall contact the Division to determine necessary action. 9. The Permittee shall not distribute Class A residuals that have a sodium adsorption ratio (SAR) of 10 or higher without prior written Division approval. The Permittee may seek approval by demonstrating that the entity accepting the residuals is: aware of the effects of a high SAR content; has agreed on proper residual application rates; and has agreed to operational considerations to ensure that the high SAR content will not adversely impact the receiving sites. Recommendations regarding sodium application rate, soil amendments (e.g., gypsum, etc.) or a mechanism for maintaining site integrity and conditions conducive to crop growth, can be obtained from the local Cooperative Extension Office, the Department of- Agriculture and Consumer Services, the Natural Resource Conservation Service, a North Carolina Licensed Soil Scientist, or an agronomist. 11J. OPERATION AND MAINTENANCE REQUIREMENTS 1. The residuals management program shall be properly maintained and operated at all times. The program shall be effectively maintained and operated as a non -discharge system to prevent any contravention of surface water or groundwater standards. 2. The Permittee shall maintain ,an approved Operation and Maintenance Plan (O&M Plan) pursuant to 15A NCAC 02T .1110. Modifications to the O&M Plan shall be approved by the Division prior to utilization of the new plan. The O&M Plan, at the minimum, shall include: a) Operational functions; b) Maintenance schedules; c) Safety measures; d) Spill response plan; WQ0035777 Version 1.0 Shell Version 111027 Page 3 of 10 e) Inspection plan including the following information: i. Names and/or titles of personnel responsible for conducting the inspections; ii. Frequency and location of inspections, including those to be conducted by the ORC, and procedures to assure that the selected location(s) and inspection frequency are representative of the residuals management program; iii. Detailed description of inspection procedures including .record keeping and actions -to be taken by the inspector in the event that noncompliance is observed pursuant to the noncompliance notification requirements under the monitoring and reporting section of the permit; f) Sampling and monitoring plan including the following information: i. Names and/or titles of personnel responsible for conducting the sampling and monitoring, ii. Detailed description of monitoring procedures including parameters to be monitored; iii.. Sampling frequency and procedures to assure that representative samples are being collected. Fluctuation in temperature, flow, and other operating conditions can affect the quality of the residuals gathered during a particular sampling -event. The sampling plan shall account for any foreseen fluctuations in residuals quality and indicate the most limiting times for residuals to meet pathogen and vector attraction reduction requirements (e.g. facilities that land apply multiple times per year but have an annual sampling frequency, may need to sample during winter months when pathogen reduction is most ' likely to be negatively affected by cold temperatures). 3. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the facility, the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operators as back-up ORCs in accordance with 15A NCAC 08G .0201. The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G. 0204, or as specified in the most recently approved O&M plan (i.e., see Condition III. 2.� and shall comply with all other conditions of 15A NCAC 08G. 0204. For more information regarding classification and designation requirements, please contact the Division of Water Quality's Technical Assistance & Certification Unit at (919) 733-0026. 4. When the Permittee land applies bulk residuals, a copy of this permit and a copy of O&M Plan shall be maintained at the land application sites during land application activities. 5. When the Permittee transports or land applies bulk residuals, the spill control provisions shall be maintained in all residuals transport and application vehicles. 6. When the Permittee land applies bulk residuals, adequate measures shall be taken to prevent wind erosion and surface runoff from conveying residuals from the land application sites onto adjacent properties or into surface waters. 7. When the Permittee land applies bulk residuals, a suitable vegetative cover shall be maintained on land application sites onto which residuals are applied in accordance with the crop management plan outlined by the local Cooperative Extension Office, the Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, or an' agronomist and as approved by the - +:Division.. 8.: Bulk residuals shall not be land applied under the following conditions: a. If the residuals are likely to adversely affect a threatened or endangered species listed under section 4 of the Endangered Species Act or its designated critical habitat; b. If the application causes prolonged nuisance conditions; c. If the land fails to assimilate the bulk residuals or the application causes the contravention of surface water or groundwater st-odards; WQ0035777 Version 1.0 Shell Version 111027 Page 4 of 10 d. If the land is flooded, frozen or snow-covered, or is otherwise in a condition such that runoff of the residuals would occur, e. Within the 100-year flood elevation, unless the bulk residuals are injected or incorporated within a 24-hour period following a residuals land application event; f. During a measurable precipitation event (i.e., greater than 0.01 inch per hour), or within 24 hours following a rainfall event of 0.5 inches or greater in a 24-hour period; g. If the slope is greater than 10% for surface applied liquid residuals, or if the slope is greater than 18% for injected or incorporated bulk liquid residuals; h. If the soil pH is not maintained at 6.0 or greater, unless sufficient amounts of lime are applied to achieve a final soil pH of at least 6.0, or if an agronomist provides information indicating that the pH of the soil, residuals and lime mixture is suitable for the specified crop. Any approved variations to the acceptable soil pH (6.0) will be noted in this permit; i. If the land does not have an established vegetative cover unless the residuals are incorporated or injected within a 24-hour period following a residuals land application event. Any field that is in a USDA no -till program shall be exempted from meeting this vegetative cover requirement; j. If the vertical separation between the seasonal high water table and the depth of residuals application is less than one foot; k. If the vertical separation of bedrock and the depth of residuals application is less than one foot; 1. Application exceeds agronomic rates. 9. A Utilization Agreement between the Penmittee and the entity agreeing to accept and distribute Class A bulk residuals shall be in place prior to distribution of the bulk residuals. The agreement shall specify' the agreeing entity's responsibilities. The Permittee or his designee and the person responsible for application of the residuals shall sign the Utilization Agreement, which shall be considered expired concurrent with the permit expiration date, and shall be renewed during the permit renewal process. 10. At a minimum, the Utilization Agreement shall stipulate the following: a. By agreeing to accept the bulk Class A residuals, it is recognized that the application of these residuals is allowed under the conditions of this agreement. Land application of Class A residuals is considered the beneficial reuse of a waste under 15A NCAC 02T .1100, and has been deemed permitted under 15A NCAC 02T .1103(4) provided the conditions of this agreement are met. Any action resulting in damages to surface water or groundwater, caused by failure to follow the conditions of this agreement, is subject to Division enforcement action; b. The person or entity accepting the bulk Class A residuals shall to the best of their knowledge meet the following application requirements: i. List all prohibitions under Condition III.8 with a statement that bulk residuals shall not be land applied under these conditions. ii. Residuals stockpiled for more than 14 days shall be covered; iii. Application of.bulk residuals shall not occur within 100 feet of a public or private water supply source; iv. Application of bulk residuals shall not occur within 100 feet of any well, with the exception of Division approved monitoring wells; v. Application of bulk residuals shall not occur within 25 feet of surface waters. WQ0035777 Version 1.0 Shell Version 111027 Page 5 of 10 c. The generator of the Class A bulk residuals shall provide information on the proper use of the residuals, including information on the nutrient quantities within the residuals and recommended application rates. A copy of the label or information sheet attached to bags or other containers, as specified in the labeling requirements under Condition 111.12, is sufficient; d. The applicator or party accepting bulk residuals from the Permittee shall supply all third parties receiving bulk residuals with documentation specifying that application shall occur consistent with the utilization agreement; e. Instructions, including contact information for key personnel, shall be provided to the applicator or party receiving bulk residuals in the event that any requirements specified in the utilization agreement are not met. f. A copy of the Utilization Agreement shall be maintained at the land application sites when bulk. residuals are being applied. 11. All residuals shall be adequately stored to prevent untreated leachate runoff. The finished product may be placed on a concrete pad, placed under shelter or physically covered until it is distributed to the buyer. If an alternate storage site is used, approval must be obtained from the Division. 12. A label shall be affixed to the bag or other container in which residuals are sold or given away for land application, or an information sheet shall be provided to the person who receives Class A residuals. At a minimum, the label or information sheet shall contain the following. a. The name and address of the person who prepared the residuals; b. A statement that residual land application is prohibited except in accordance with the instructions on the label or information sheet; c. A statement identifying that this material shall be prevented from entering any public or private water supply source (including wells) and any surface water (e.g., stream, lake, river, wetland, etc.); d. A statement that the residuals shall be applied at agronomic rates and recommended rates for its intended use. 13. The Permittee shall not distribute bulk residuals to any person or entity known to be applying residuals contrary to the condition of the signed Utilization Agreement. IV. MONITORING AND REPORTING REOUTMEM ENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sample reporting schedule shall be followed. - 2. Residuals shall be analyzed to demonstrate they are non -hazardous under the Resource Conservation - and Recovery Act (RCRA). The analyses [corrosivity, ignitability, reactivity, and toxicity characteristic leaching procedure (TCLP)] shall be performed at the frequency specified in Attachment A, and the Permittee shall maintain these results for a minimum of five years. Any exceptions from the requirements in this condition shall be specified in Attachment A. r WQ0035777 Version.1.0 Shell Version 111027 Page 6 of 10 The TCLP analysis shall include the following parameters (the regulatory level in milligrams per liter is in parentheses): Arsenic (5.0) 1,4-Dichlorobenzene (7.5) Nitrobenzene (2.0) Barium (100.0) 1,2 Dichloroethane (0.5) Pentachlorophenol (100.0) Benzene (0.5) 1,1-Dichloroethylene (0.7) Pyridine (5.0) Cadmium (1.0) 2,4-Dinitrotoluene (0.13) Selenium (1.0) Carbon tetrachloride (0.5) Endrin (0.02) Silver (5.0) Chlordane (0.03) Hexachlorobenzene (0.13) Tetrachloroethylene (0.7) Chlorobenzene (100.0) Heptachlor (and its hydroxide) 0.008 Toxaphene (0.5) Chloroform (6.0) Hexachloro-1,3-butadiene (0.5) -. - Trichloroethylene (0.5) Chromium (5.0) Hexachloroethane (3.0) 2,4,5-Trichlorophenol (400.0) m-Cresol (200.0) Lead (5.0) 2,4,6-Trichlorophenol (2.0) o-Cresol (200.0) L ndane (0.4) 2,4,5-TP (Silvex) (1.0) p-Cresol (200.0) Mercury (0.2) Vinyl chloride (0.2) Cresol (200.0) Methoxychlor (10.0) 2,4-D (10.0) Methyl ethyl ketone (200.0) Once the residuals have been monitored for two years at the frequency specified in Attachment A, the Permittee may submit a permit modification request to reduce the frequency of this monitoring requirement. In no case shall the monitoring frequency be less than once per permit cycle. 3. An analysis shall be conducted on the Class A residuals at the frequency specified in Attachment A, and the Penmittee shall maintain the results for a minimum of five years. The analysis shall include the following parameters: Aluminum Mercury Potassium Ammonia -Nitrogen Molybdenum Selenium Arsenic Nickel Sodium Cadmium Nitrate -Nitrite Nitrogen Sodium Adsorption Ratio (SAR) Calcium Percent Total Solids TKN Copper pH Zinc Lead = Phosphorus Magnesium Plant Available Nitrogen (by calculation) 4. Residuals shall be monitored for compliance with pathogen and vector attraction reduction requirements at the frequency specified in Attachment A, and at the time indicated in the sampling --------------- and monitoring sections of t e approved_ Q&M plan The required data shall be specific to the stabilzatiT o- n`p o ss utilized, and sufficient to demonstrate compliance with the Class A pathogen reduction requirements in 15A NCAC 02T .1106 (a) and(b) and oeieVectQr attraction reduction ,��,--'-:.,,, ..<,.... J.:� "�� ��--r -;._.� �_.--} a _-�_•' _ - c �-- `�-- -- --- - -"- -- �Lc_ WQ0035777 Version 1.0 Shell Version 111027 Page 7 of 10 S. Laboratory parameter analyses shall be performed on the residuals as they are distributed, and shall be in accordance with the monitoring requirements in 15A NCAC 02B .0505. 6. The Permittee shall maintain records tracking all bulk residual distribution or land application events performed by the Permittee. At a minimum, these records shall include the following: a. Source of residuals; b. Date of distribution/land application; c. Name and address of recipient of residuals; d. Volume of residuals distributed to each recipient; e. Intended use of residuals; f. If land application events performed by the Permittee - Nitrogen Application Rate based on RYEs (if using data obtained from the North Carolina State University Department of Soil Science Website, the printout page shall be kept on file and reprinted every five years). 7.. Three copies of an annual report shall be submitted on or before March 1'`. The annual report shall meet the requirements described in the Instructions for Residuals Application Annual Reporting Forms. Instructions for reporting and . annual report forms are available at hM://portal.ncdenr.org/web/wg/ays/lau/reporting, or can be obtained by contacting the Land Application Unit directly. The annual report shall be submitted to the following address: Division of Water Quality Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 8. Noncompliance Notification The Permittee shall report by telephone to the Winston-Salem Regional Office, telephone number (336) 771-5000, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the distribution program resulting in the land application of significant amounts of wastes that are abnormal in quantity or characteristic. b. Any failure of the distribution program resulting in a release of material to surface waters. c. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. d. Any process unit failure, due to known or unknown reasons, rendering the facility incapable of adequate residual treatment. e. Any spill or discharge from a vehicle or piping system during residuals transportation. Any emergency requiring immediate reporting (e.g. discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300.Persons reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure that the problem does not recur. WQ0035777 Version 1.0 . Shell Version 111027 Page 8 of 10 V. INSPECTIONS 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the subject facilities and shall be in accordance with the approved O&M Plan. 2. Prior to each bulk residuals land application event, the Permittee or his designee shall inspect the residuals storage, transport and application facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log . for a period of - five years from the date of inspection, and this log shall be made available to the Division upon request. 3. Any duly authorized Division representative may, upon presentation.of credentials, enter and inspect any property, premises or place on or related to the land application sites or facilities permitted herein at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit; and may collect groundwater, surface water or leachate samples. VI. GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143- 215.6A to 143-215.6C. 2. This permit shall become voidable - if the residuals land application events are not carried out in accordance with the conditions of this permit. 3. This permit is effective only with respect to the nature and volume of residuals described in the permit application and other supporting documentation. 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under the Division's General Permit NCG010000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the General Statutes. 5. In the event the residuals program changes ownership or the Permittee changes their name, a formal permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate documentation from the parties involved and other supporting documentation as necessary. The Permittee of record shall remain fully responsible for maintaining and operating the residuals program permitted herein until a permit is issued to the new owner. 6. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. 7. Unless the Division Director grants a variance, expansion of the permitted residuals program contained herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). WQ0035T17 Version 1.0 Shell Version 111027 Page 9 of 10 8. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit pursuant to 15A NCAC 02T .0105(ex3). Permit issued this the 22nd day of February 2012 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION akild, P. E., Director . Division of Water Quality By Authority of the Environmental Management Commission Permit Number WQ0035777 WQ0035777 Version 1.0 Shell Version 111027 Page 10 of 10 ATTACHMENT A - Approved Residual Sources NatureWorks Organics Residuals Source -Generating Facility Certification Date: February 22, 2012 Permit Number: WQ0035777 Version: 1.0 Owner Facility County Permit Number Biological Residuals Maximum Dry Tons per ea Year Tyson Food, Inc. Chicken Processing — DAF Unit (Skimmer) Wilkes Yes Total Class A Residuals Product Generated for Distribution Owner Facility Name County Permit Biological Mgximum Dry Tons Monitoring Frequency for Monitoring Frequency for Monitoring Frequency for Pathogen & Approved Mineralization Number Residuals Per Year 1 Non -hazardous Characteristics 2 Metals and Nutrients 3, S Vector Attraction Rate Reductions',' NatureWorks Organics NatureWorks Organics, NW Wilkes Yes 1,750 Annually See Table Below See Table Below 0.4 Total 1,750 t. maximum oryruns per Year is the amount of residuals• approved for distribution from each permitted facility. 2. Analyses to demonstrate that residuals are non -hazardous (i.e., TCLP, ignitability, reactivity, and corrosivity) as stipulated under permit Condition IV.2. 3. Testing of metals and nutrients as stipulated under permit Condition IV.3. 4. Analyses of pathogen and vector attraction reductions as stipulated under permit Condition IVA, Permit application indicated that Fecal Coliform DensityDemontration will be performed to meet pathogen reduction requirements, and 38%vY%olatile Solids educti� on�will be erfonnedrt�o meet vector attraction xeduct ans However, other methods listed under 15A NCAC 02T .1106(b) and .1107(a) can also be used to demonstrate compliance with this permit requirement. 5. Monitoring frequencies are based on the actual dry tons applied per year using the table below, unless specified above. Dry Tons Generated short tons per ear Monitoring Frequency Established in 40 CFR 503 and 15A NCAC 02T .1111 <319 1/Year =>319 - <1 650 1/ Quarter 4 times per ear =>1,650 - <16,500 1/60 Days 6 times per year). =>16 500 1/month 12 times per ear If no distribution/land application events occur during a required sampling period (e.g. no land application occur during an entire year when annual monitoring is required), then no sampling data is required during the period of inactivity. The annual report shall include an explanation for missing sampling data. Page 1 of 1 Nature Work Organics 1410 2nd Street - North Wilkesboro, NC ' G �aes;n• J i r r b 36 s7q�I Svc tSm*tarv� ri d; pe-saOT' Lec�::�p#Cla +a M V . 1AS, A. :.I } �:... , . William K Newtan Memorisi Paik Euckd A.ve r,;r I S CIS �' 6 C •�) �, l% i D k d :iai•T7 ur C�7t207 �d5bogle '+as. . ..map. data 2 GOogle 0201 1 of 1 2i l 1 2012 1:0F A A�QUI}FER PROTECTION SECTION N-cRr Prry f ENR -.-. APPLICATION REVIEW REQUEST FORM EB 2012, Date: February 15 2012 wJ,>stn" Salem Reglonal offtc* To: ❑ Landon Davidson, ARO APS ❑ David May, WaRO-APS ❑ Art Barnhardt, FRO-APS ❑ Charlie Stehman, WiRO-APS ❑ Andrew Pitner, MRO-APS ® Sherri Knight, WSRO-APS ❑ Jay Zimmerman, RRO-APS From: Chonticha McDaniel ❑AFO❑GW Protection❑GW Planning ®LAU 1 -Mail: chonticha.medaniel(a7mcdenr_ aov Telephone: (919) 807-6337 Fax:(919) 807-6496 A. Permit Number: WQ0035777 B. Owner: NatureWorks Organics C. Facility/Operation: NatureWorks Organics ® Proposed ❑ Existing ❑ Facility ® Operation D. Application: L Permit Type: ❑ Animal ❑ Surface Irrigation ❑ Reclaimed . ❑ H-R Infiltration ❑ Recycle ❑ I/E Lagoon ❑ GW Remediation (ND) ❑ UIC - (SA7) open loop geothermal ❑ Single Family Residence ® Residuals. Z Project Type: ® New ❑ Major Mod. ❑ Minor Mod. ❑ Renewal ❑ Renewalw/ Mod. E. Comments/Other Information: ❑ I would like to accompany you on a site visit. The applicant had several discussions with Jon Risgaard regarding the Distribution of Class A (protein. Attached, you will find all information submitted in support of the above -referenced application for your review, comment, and/or action. Within 30 calendar days, pleasetake the following actions: ❑ Return a Completed APSARR Form.. ❑ BM indicates monitoring wells -locations are not complete. Please update monitoring well locations not currently in BIMS. ❑ BIMS indicates ongoing ❑ NDMR ❑NDAR ❑ GW monitoring violations. Please investigate reoccurring compliance issues and summarize results in staff report. ❑ Attach Well Construction Data Sheet. ❑ Process Attachment B for Certification by the Land Application Unit (LAU). ❑ Issue an Attachment B Certification from the RO_* *coordinating site visits and reviews, as well as additional information requests with other RO-APS representatives in order to prepare a complete Attachment B for certification. Refer to the RPP .SOP for the appropriate Central Office -Aquifer Pro Lectimi Section cQontact person listed ahave. -�.- RO-APS Reviewer: pa) !" { Date: Z 1 t? l Z— FORM: APSARR 03/10 Page 1 of 1 Mitchell, Patrick From: Mcdaniel, Chonticha Sent: Monday, February 20, 2012 1:29 PM To: Mitchell, Patrick Subject: RE: Application W00035777 (Nature Works Organics - Distribution of Class A) Patrick, Thank you for the comments. I talked to Mitch Vestal (Owner) last week and his response to my question (similar to vours #1 question) is that the only source of waste is the skimmer from the DAF unit that treats wastewater from Chonticha McDaniel, Environmental Engineer North Carolina Department of Environment and Natural Resources Division of Water Quality/Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Phone: (919) 807-6337 Fax: (919) 807-6496 http://Portal.ncdenr.org/web/­wa DISCLAIMER: Email correspondence to and from this address is subject to the North Carolina Public Records Low and may be disclosed to third parries unless the content Is exempt by statute or other regulation. From: Mitchell, Patrick Sent: Monday, February 20, 2012 12:12 PM To: Mcdaniel, Chonticha Cc: Knight, Sherri Subject: Application WQ0035777 (Nature Works Organics - Distributlon of Class A) Chonticha, I have reviewed the application for Nature Works Organics (WQ0035777). I do not foresee any reason to hold up the application from our point. However, I did have the following general questions: 1. The website for Nature Works Organics states that the source of the protein is from_hog wastes. Do you know if there will be any hog wastes used at this facility? I spoke with Zach Key of Southern Soil Builders briefly this morning and he indicated the following: The waste generated at the Wilkesboro Tyson plant will be the source of protein [approximately 20 tanker loads/week (6,500 gallons/tanker load)l. The waste is separated into (1) oil to be sold or possibly used in the heat exchanger; (2) water to be sent to the Wilkesboro WWTP; and finally (3) solids to be "cooked" and fed to worms in "3' x 200' bays w/ soil in them, The worm waste is then used to generate fertilizer. �,_Apyy "wormfood" produced that is i- excess of what-tfle-worms can eat gets land'ap;plied �� I 2. It sounds like they will have no storage available other than sealed dump trucks. Is this okay? Please let me know if you need anything further. Thanks, Patrick Patrick L. Mitchell, LSS NC DENR - DWQ Aquifer Protection Section Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, NC 27107 Phone:1336) 771-5285 FAX: (336) 771-4631 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law.and may be disclosed to third parties. 2 2. It sounds like they will have no storage available other than sealed dump trucks. Is this okay? Please let me know if you need anything further. Thanks, Patrick Patrick L. Mitchell, LSS NC DENR - DWQ Aquifer Protection Section Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, NC 27107 Phone: (336) 771-5285 FAX: (336) 771-4631 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. PJ Governor NGIP r "\ EWR North Carolina Department of Environment and Natural Resources Director February 15, 2012- Mitch Vestal — Sr. Vice President Nature Works Organics 1151 Strath moor Circle Winston-Salem, NC 27104 Dear Mr. Vestal: Subject: Acknowledgement of Application No. WQ0035777 Nature Works Organics Distribution of Residual Solids (503) System: Wilkes County The Aquifer Protection Section acknowledges receipt of your permit application and supporting documentation received .on February 13, 2012. Your application package has been assigned the number listed above, and the primary reviewer is Chonticha McDaniel. Central and Winston-Salem Regional Office staff will perform a detailed review of the provided application, and may . contact you with a request for additional information. To ensure maximum efficiency in processing permit applications, the Aquifer Protection Section requests your assistance in providing a timely and complete response to any additional information requests. Please note that processing standard review permit applications may take as long as.60 to 90 days after receipt of a complete application. If .you have any questions, please contact Chonticha McDaniel at (919) 807-6337 or chonticha.mcdaniel@ncdear.gov. Sincerely, •j for Jon Risgaard Land Application Unit Supervisor cc: Winston-Salem Regional Office, Aquifer Protection Section Zach Key -- Southern Soil Builders, Inc. Permit File WQ0035777 1636 Mail Service Center, tttrleigh, North Carolina 2./699.1636 Locatlon: 512 N. Sallsbury-St., Raleigh, North Carolina 27604 brie ......... . Phone: 919-807.64641 FAX: 919-607-6496 - . �To : Ca�'oliria Internet wo'namterauali .ora ; t An Equal Opportunity 1 Affirmative Action Employer��" February 12, 2012 North Carolina Department of Environmental and Natural Resources Division of Water Quality Aquifer Protection Section 512 N. Salisbury Street Raleigh NC 27604 Subject: Permit Application for the Distribution of Class A Residuals Nature Works Organics North Wilkesboro, NC Good Morning, Please accept the application enclosed. It is submitted In a collaborative effort with Southern Soil Builders of Roaring River, NC, You will find that testing supports the application of this material: 1. As a cake product as described in the Southern Soils Builder's note I 2. Orin a wetter form to be sprayed when available The processing is identical as you will find in the flowchart included in application packet. Either form (liquid or solid) will be applied In an agronomic manner as not to overload the soil and cause contravention of the surface or groundwater standards, limit crop growth, or adversely impact soil quality. We will certainly appreciate a quick consideration of this request and are prepared to respond to any question in a timely fashion. Warm Regards, Mitch Vestal Senior Vice President, Business Development Nature Works Organics Nature Works Organics ° 4.140 Clemmons Road • Clemmons NC o 27104• I � I , S Southern Soil B Builders, Inc. Friday, February 10, 2012 958 Hoots Road Roaring River, NC 28669 (335) 957-8909 9 Fax (336) 957-8940 North Carolina Department of Environmental and Natural Resources Division of Water Quality Aquifer Protection Section 512 N, Salisbury Street Raleigh, NC 27604 Sqbject: Permit Application for the Distribution of Class A Residuals Nature Works Organics North Wilkesboro, NC Enclosed you will find the permit application for the distribution of class A residuals from the Nature Works Organics facility at 1014 2"d Street North Wilkesboro, NC 28659. This distribution of class A residuals will occur using dump trucks/trailers and cake spreaders. The material will be given away to local land owners and farmers as a soil amendment. The residuals will be land applied in an agronomic matter as not to: overload the soil and cause contravention of surface water or groundwater standards, limit crop growth, or adversely impact soil quality. Your prompt attention to the permit application will be greatly appreciated. If you have any questions or concerns, please contact me at (336) 957-7871 or at zachkey@southernsoilbuilders.com Sincerely, ?chKey Southern Soil Builders, Inc. WA rp O.a..•X w,z9� State ofNo.rtli Carolina Department of Environment and Natural Resources a; r Division of Water Qualify L `='1>r'-• _^.•.>. DISTRIBUTION OF CLASS A RESIDUALS INSTRUCTIONS FOR FORM: DCAR 01-.12 Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional information requested. Failure to submit all of the required items will lead to additional processing and review time for the permit application. Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation For nnore, inforrnation or.f , an electronic version q/7his form, visit the Land Applicati m Unit (LAU) web site at: Llm ri�lurtcr(..si'linr General — This application is for treatment, storage, transport, distribution, land application, and/or marketing of Class A (or Equivalent) residuals under 1 iA NCAC Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed below. A. Distribution of Class A Residuals (FORM: DCAR 08•-11): ❑ Submit the compieted and appropriately executed Distribution of Class A Residuals (FORK DCAR 08-1 1) form. Please do not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachment's to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ❑ The project name should be consistent on the plans, specifications, etc. ❑ The Applicant's Certification oil Page 3 of this form shall be signed in accordance with.15.1__�;QC;,_•03�i.,0.1•(:!(l(b). An alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 1 5 A._NC-�C Q2T .0l ❑ ll'this project is for a modification of an existing permit, submit one copy of the existing perinit. ❑ Please submit this application form at least 180 days prior to the expiration date on the existing permit, or 90 days prior to operation of proposed facility(ies) for application packages involving new or changes to treatment and storage units. B. Application Fee (New and Major Modification Application Packages) ❑ Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environment and Natural Resources (NCDEN.R). ❑ STANDARD REVIEW -- Submit the appropriate fee for all new and major modification applications as listed in the table below. ❑ EXPRCSS REVIEW —Visit the Express Review webpage for the C:�ress ee Schcciulr.: STANDARD APPLICATION REVIEW FEES: Facility Classification New Permit Major Modification' Major (residuals permitted far distribution ? 3,000 dry tons/year) $1,310 $395 Minor (residuals permitted for distribution < 3,000 dry tons/year) $810 $245 r - A major modification shall be defined as any permit modification that: increases the generating facility's residuals dry tonnage; adds additional residuals sources; or includes the addition of new treatment or storage units/processes not previously permitted. There is no fee for minor pennit modifications. C. Cover Letter (All Application Packages) ❑ List all items included in the application package, as well as a brief description of the requested permitting action. INSTRUCTIONS FOR FORM; DCAR 01-1.2 Page I of D. Program Information (All Application Packages) ❑ I rovide a narrative explaining the following: ❑ How the materials will be handled and transported from where the residuals were produced to where it will be treated. ❑ Flow the residuals will be processed/treated (attach. process flow diagram). ❑ How leachate collection wild be handled. ❑ Where the residuals willl be stored until processed_ ❑ How the 'final product will be distributed (packaging, bulk, etc.) ❑ What nutrients or other constituents (i.e. nitrogen, phosphorous, altnniuum, calcium, etc.) are used or recommended as the limiting parameter for determination of residuals loading rate to ensure that it does not overload the soil and cause contravention of surface water or groundwater standards, limit crop growth; or adversely impact soil quality. ❑ Attach a marketability statement detailing destinations and approximate amounts ofthc final product to be distributed. ❑ Provide either a label that shall be affixed to the bagged processed residual or an information sheet that shall be provided to the person who receives the processed residual. The label or information sheet shall contain, at a minimum, the following in formation: ❑ Name and address of the person who prepared the residual that is sold or given away. ❑ A statement that application of the residuals to the land shall be in accordance with the instructions on the label or information sheet. ❑ A statement that the residuals shall not be applied to any site that is flooded, frozen or snow-covered. ❑ A statement that adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored residuals into any surface waters. ❑ Information on all applicable setbacks in accordance with .1 SA..NC rlC' U? 1.:_ ❑ A statement that the residuals shall be applied at agronomic or recommended rates for intended Uses. E. Detailed Plans and Specifications (Application Involving New or Changes to Treatment or Storage Units) ❑ Submit detailed plans and specifications that have been signed, sealed, and dated by a NC Professional Engineer per INC_AC 02T .1.1 Specifications for standard equipment may oily be otnitted for municipalities with approved standard specifications, but use of the standard specifications must be noted on each sheet of the plans. ❑ Plans must include the following minimum items: a general location map, a topographic snap, plan and profile view of the residuals treatment and storage units as well as tide proximity of the residuals treatment and storage units to other utilities and natural features within 500 feet of all treatment and storage facilities, and detail drawings of -'all items pertinent to the residuals treatment and storage units. Depict minimum separations required in 1.5A NCAC_02'f on the plans_ ❑ Specifications must include, at a minimum, the following for all items pertinent to residuals treatment and storaoc units: description of materials to be used, methods of construction, quality of construction testing procedures to ensure the integrity of the final product in, accordance with 15 ';NCAC 0;"1'_ 1.1._l.(13), including leakage and pressure testing as appropriate. ❑ Plans and specifications must notbe labeled with preliminary phrases (e.g., FOR itE:VIEW ONLY, NOT FOlZ CONSTRUCTION, etc.) that indicate that they are anything other than final plans and specifications. However, the plans and specifications may labeled with the phrase. FINAL DESIGN — NOT .RELEASED FOR CONSTRUCTION— F. Engineering Calculations (Application involving New or Changes to Treatment or Storage Units) ❑ Submit all design calculations that have been signed, sealed, and elated by a NC Professional Engineer per 1 tir...Nc;__lc:' f),,.- 1 C. Environmental Assessments (Maybe Required— See 15A NC;.AC. 1C_ t1;DU) ❑ Submit a copy of the Findings of No Significant Impact (FUNS[) or Environmental Impact Statement (EIS). Also, include information on any mitigatbig factor(s) from the Environmental Assessment (EA) that impact the construction of: the residuals treatment and storage facilities. An. EA may also be required for private systems if any public funds andlor lands are used for the construction of the subject facilities. H. Operation and Maintenance Plan (New and Renewal Application Packages) ❑ For Modification Application, if -there are any changes to the existing plan, submit an updated O&M plan. ❑ Submit the O&M Plan in accordance with i_5 A .N("AQ, Un:f,�_, 1._1_10 and include at a minimum: ❑ Operational functions; describe the operation of the program to show what operations are necessary for the program to function and by whom the functions are to be conducted. INSTRUCTIONS FOR FORM: DCAR 01-12 Page 2 of 3 ❑ Maintenance schedules; may include equipments calibration, maintenance of signs, etc, ❑ Safety measures; may include safety training program, manuals, signs, etc. ❑ Spill response plan; including control, containment, remediation, emergency contact information, etc. ❑ .Inspection plan including the following information; ❑ Names and titles of personnel responsible for conducting the. inspections. ❑ Frequency and location of inspections, including those to be conducted by the ORC, and procedures to assure that the selected location(s) and inspection fi•equency are representative of tite residuals management program. ❑ Detailed description of inspection procedures including record keeping and actions to be taken by the inspector in the event that noncompliance is observed. ❑ Sampling and monitoring plan including the following information; ❑ Names and titles of personnel responsible for conducting the sampling and monitoring. ❑ Detailed description of monitoring procedures including parameters to be monitored. ❑ Sampling frequency and procedures to assure that representative samples am being collected. Fluctuation in temperature, flow, and other operating conditions can affect the quality of the residuals gathered during a particular sampling event. The sampling plan sball account for any foreseen fluctuations in residuals quality and indicate the most limiting times for residuals to meet pathogen and vector attraction reduction requirements (e.g. facilities that land apply multiple times per year but have an annual sampling frequency, may need to sample during winter months when pathogen reduction is most likely to be negatively affected by cold temperatures. ONE ORIGINAL AND TWO COPIES OF THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY AQUIFER PROTECTION SECTION LAND APPLICATION UNIT By U.S. Postal Service: 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 807-6300 OY Courier/Special Delivery: 512 N. SALISBURY STREET RALEIGH, NORTH CAROLINA 27604 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM; DCAR 01-I2 Page 3 of 3 State of North Carolina Department of Environment and Natural Resources Division of Water Quality DISTRIBUTION OF CLASS A RESIDUALS FORM: DCAR 01-12 4 1. APPLICANT INFORMATION: a 1. Applicant's name: Nature Works Organics Applicant type: 0 Individual Z Corporation ❑ General Partnership F] Privately -Owned Public Utility OFederal E3 State ❑ Municipal n Count Signature authority's name per.1 5A NC'_ C 02 1',0 106: Mitch Vestal Title: Senior Vice President Applicant's mailing address: 4140 Clemmons Road Suit 296 City: Clernmons State: NC Zip: 27012 Telephoneriumber: (336) 998-3170 Email Address: nigvestal(@,ilaatmwoi,ksorgariies.com 2. Consultant's name: Zach ley License Number (for P.E.): -in: Southern Soil builders', Inc.) AfF ation: El On Staff Retained (Fit Consultant's mailing address: 958 Hoots Road City: Roaring River State, NC Zip: 28669-9148 Telephone number: (136) 257-7871 Ernail Addi,ess:,zachkey((Dsouthei-asoilbiLilders,com 3. Fee submitted: 810.00 (See Instruction B) 11. PERMIT INFORMATION: 1. Application is for (check all that apply): Z new, El modified, El renewed pert -nil 2- If this application is being Submitted to renew or modify an existing permit, provide the following; Permit ]lumber: Date of most -recently issued permit: Date of most -recently certified Attachment- A (if diffierent than the permit): Ill. FACILITY INFORMATION: I Name of residuals processing -facility: Nature Works Organic City: North Wilkesboro State: NC Zip: 28652 Coordinates: Latitude; 36.170498 Longitude: -81.140004 Datum; NAD 83 Level Of accuracy: 0.001 Method of measurement: GPS County where facility is located: Wilkes 2. Facility contact (person familiar with residuals preparation): FEE3 t Name: Mitch Vestal Title: Senior Vice President Mailing address: 4140 Clernmons Road Spit 296 City: Clommons Road State: NC Zip: 27012 Telephone number: (336) 998-1170 E-mail address: ineyesta.l((4i.iatureworksot-ganics.coiii FORM: DCAR 0 1- 12 Page I of 3 3. is tite residual process facility also the generator? ❑ Yes; ® No If No, please specify delivery frequency and quantity ofresidual to be processed: 20,000 gallons daily 4. Length of residuals storage at facility: 30 days (Note: the Division requires minimum 30 days storage in units that are separate from treatment system, i.e. not. in clarifiers, aeration basins, etc.) IV. RESIDUALS QUALITY INFORMATION: l . Specify how these residuals wi I be distributed: ❑ sold or given away in bags or other containers; ❑ lawn (bulk); ❑ horne garden (bull:); ® other (explain); Given awav through land application Note: Bulk residuals shall mean residuals that are transported and not sold or giving away in a bag or other receptacles with a load capacity of one metric ton or less, 2. Complete the following if residuals are to be mixed with other materials: Type of Materials AMOn11tS to be added per 1.0 dry ton of residuals (dry ton) 3. Approximate amounts of the residuals received and processed at the facility: 1,750 dry tons per year. 4. Approximate amounts of the final product (processed residuals) to be distributed: 1,750 dry torts per year. i 5. Provide a description of the onsite storage management plan for the treated residuals (including estimated average and i maximum storage times prior to distribution): All residuals produced will either be used as worm food or will he loaded onto a sealed damp trailer. The dump trailer will be then taken to a local farm for land application it weather does not permit land application all the residuals will be used as worm food or taken to Wilkes County land Fill.& G. Does the facility have a stormwater management plan? ❑ Yes: E No l- .xplain whether the treatment and storage areas are under roof or how storul water runoff will be handled: All residuals produced will be stored inside a sealed durnp trailer V. RESIDUALS SOURCE INFORMATION: (Not required if no new, renewed, or modia'ied residuals source) Complete and submit the attached Residuals Source Cap iff7c ition and all associated documentation. Residuals Source Certification I I Professional Engineer's Certification-.(AppIication. Involving New or Changes to Treatment or Storage Units) [, attest that this app.] icati.on for has been reviewed by me and is accurate and complete to the best of my knowledge. 1 further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this submittal package may have- been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed. design.. North Carolina Professional Engineer's Seal, Signature, and Date: Applicant's Certification: The applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and do not have any overdue annual fees under Rule l 5A_NC_AC:. 02T.U._10 . Fy Yes ❑ No, Explain; C L Ile (Signature Authority's Name-- PLEASE PRINT) (Title) attest that this application for (Facility Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that the Division of Water Quality may not conduct a technical review of this program and approval does not constitute a variance to any rules or statutes unless specifically granted in the permit. Further, any discharge of residuals to surface waters or the land will result in an immediate enforcement action, which may include civil penalties, injunctive relief, and/or criminal prosecution. T will make no claim against the Division of Water Quality should a condition of this permit be violated. I also understand that if all required parts of this application are not completed and that if all required supporting information and attacbrrients are not included, this application package will be returned to me as incomplete. Note: In accordance with North Carolina. General Statutes §143-215.6A and §1.43-21.5.613, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation, Signature: -�/ V_, > Date: ;/z / fT i;.. t 1 i.;:a�Jai r °.;LlV;l FEB iilaj FORM: DCAR 01-12 Page 3 of 3 Operation and Maintenance Plan Nature Works Organics I In accordance to the requirements set forth by the North Carolina Department of Environmental and Natural Resources using NCGS 143- 215.1 and 143-215.3(a) based oft 15A NCAC 02T .110, Nature Works Organics and Southern Soil Builders, Inc. is implementing this Operation and Maintenance Plan. The project manager of. the distribution event will make sure a daily check off is performed at the start of each work day. This inspection is to prevent any spills, leaks, or run-offs... The daily check -off will consist of inspection the following items: 1. Access to the facility will be controlled -with a locked gate and signs to prevent any unauthorized entry into the complex. 2. All pumps and hose will be checked at the start of each day for leaks or loose fittings. 3. All tanker valves are closed prior to loading and lids are closed prior to transport. 4..All dump trailers, or dump trucks gates are tightly fastened and do not teak prior to transport. 5. All. on road equipment is -check as per DOT regulations for any safety or mechanical hazards or issues. 6. All equipment is secured at_the end of each working day to prevent any tampering or unauthorized use. 7. All equipment will be calibrated per outline in the owner's manual of each piece of equipment. The ORC or back up ORC will inspect fhe field after each distribution evelit to make sure all regulation's as required.by the -permit are followed. . Also the project manager at the end of each working day during a land . pplicatiori event will make sure that all gates if present are closed. = The following procedures will take place in the unlikely event of a spill: SPILL CONTROL PLAN- Southern Soil Builders Inc. Nature Works Organics In the event of a spill, the following should be taken IMMEDITALY. 1. Halt the source of the spill- overturned truck, leaking valve, ruptured tank. 2. Contain the spill. Use straw bales or earthen barrier to forma dike to contain the spill. 3. Cleanup. Employ vacuum trucks, dump trucks, and loaders to remove as much of the spilled material as possible. Use straw to soak -up the remaining material. Dispose of the some in a landfill. 4. Flush the roadways with water if needed. If the spill occurred on a tillable area, till the same into the soil and spread lime if necessary. If a spill occurs on private property, final clean-up should be to the satisfaction of the owner. 5. Notification. (This should be done as soon as safely possible.) A. Southern Soil Builders, Inc. Main Office (336)957-8909 B: Mature Works �?rga�nics- Mitch Vestal�33.6-499=7353�� C. NCDENR, Winston Regional Office (336) 771-5000 D. County Emergency Services (Sheriff, Fire Dept.) 911 6. Reporting. The project manager shall detail how the spill occurred and all action that was taken. A written report shall be given to the Asheville regional office as soon as possible, and within 24 hours of the spill, or next working day. 7. Spill Prevention. The easiest way to clean a spill is to prevent one, A. Ensure loading personal watch the vehicle being loaded. B. Ensure all valves and lids are closed. All samples shall be taken as early as possible before the first application event of the calendar year to make sure the facility is compliance. The samples will be taken in a matter that is representative of the residuals and all grab samples will be mixed prior to be placed in to the containers that will go to the laboratory. These samples must be collected and transported as outlined in the Sampling Plan attached to this O&M Plan. All records of these laboratory results as well as the annual report and loading rates will be kept on file for a minimum of five (5) years. All recipients of the alum residuals will receive a copy of the product information label attached with this O&M Plan C. Inspect ail seals and replace if necessary, Nature Works Organics SAMPLING PLAN Quarterly, if a distribution event occurs, grab samples are collected before the heat exchanger, after the heat exchanger and off the centrifuge. These Samples will be sent to a laboratory for analysis. If a distribution event is to occur in the early part of a calendar year (i.e. January or early February) these samples may have to be taken in December so results can be obtained before the land application event, as some results take 30+ days to receive. These individual grab samples are collected and tested for fecal coliform analysis, nutrient analysis, Vector Attraction, and a TCLP test. These tests will be taken by Zach Key of Southern Soil Builders, Inc, All samples with the exception of the composite residual sample will be taken to Statesville Analytical, the composite residual sample will be sent to A&L Eastern Laboratory: All samples taken will be taken in the same condition as the residuals are to be land applied. Fecal Coliform is gather in seven (7) individual samples and tested to meet the requirements of [503.32(b)(2)]. This requirement is for the geometric mean fecal coliform density of the samples be less than one thousand (1,000) MPN per gram. These samples will be placed in 250ml containers and placed on ice, in a cooler for transport to the laboratory before 1600 hours (4pm) the same day the samples are obtained. The Vector Attraction samples will be placed into 250ml containers and placed on ice, in a cooler for transport to the laboratory before 1600 hours (4pm) the same day the samples are obtained. Quarterly, if land application occurs, a composite residual sample will be analyzed, prior to a land application event for: Cadmium, Copper, Lead, Mercury, Molybdenum, Nickel, Selenium, Zinc, Aluminum, Ammonia Nitrogen, Calcium, Nitrate Nitrogen, Magnesium, %total Solids, pH, Phosphorus, Potassium, TKN, Sodium From this information, the Plant Available Nitrogen (PAN) and a Sodium Absorption Ratio (SAR) will be calculated. This sample will collected in a non -breakable container, at least one quart in size. This sample will be taken from the digester. Annually, a composite TCLP sample will be collected to include: Flresenic l-lexachlorobenzene Barium l-lexachloro-1, 3-Butadiene Benzene Hexachloroethane Cadi urn Lead Carbon Tetrachloride Lindane Chlordane Mercury Chlorobenzerie Methoxychlor Chloroform Methyl Ethyl Ketonc Chromium Nitrobenzene M-Cresol l'entachlorophenol O-Cresol Pyridine 11-Cresol Selenium C: reso I Silver 4-D Tetrachloroethylene ! #, 4-Dichlorobenzene Toxaphene PH forCorrosivity Flash point for ignitability Sulfides and Cyanides for reactivity l ,2-Dichloroethane I <1-Dichloroethylene 2,4-Dinitrotoluene Endrin Heptachlor and its Hydroxide `i'richloroethylene 2, 4, 5-Trichlorophenol 2, 4, 6-Trichlorophenol 2, 4, 5-1'P (Silvex) Vinyl Chloride I -his sample must Gonlain at team Two t2) g?Mons ()v proper analysis to take place. Product Information: Residuals produced from: Nature Works organics Mailing Address: 4140 Clemmons Road, Suite 296 Clemmons, NC 27012 Facility Address; 1014 2"d Street North Wilkesboro, NC 28659 • This product contains plant nutrients such as nitrogen and aluminum and can be used as a soil amendment. phis material has beenn proeessed in acc_ord_an_ce with EPA guidelines:aChemical composition of this product is such that it does not exceed pollutant ceiling concentrations • This material shall not be applied to any site that Is frozen, snow-covered or flooded, It shall not be applied within 10 feet of any public or private water supply source (including wells) and any stream, lake, river, or natural drainage way. • For current analysis and appropriate loading rates for farmland application, contact; Southern Soil Builders, Inc, 958 Roots Road Roaring River, NC 28669 Phone (336) 957-8909 zl<ey@southernsollbuilders.com • Application of this material to the land is prohibited except in the accordance with the instructions on this label. Use of this material should conform to the recommendations of the current analysis and loading rates. r \ AT��R State of North Carolina Department of Environment and Natural Resources Division of Water Quality RESIDUALS SOURCE CERTIFICATION INSTRUCTIONS FOR FORM: RSC 08-11 Please use the following instructions as a cliecklist in order to ensure all required Items are submitted. Adherence to these instructions and checking tite provided boxes will help produce a quicker review time and reduce file amount of additional information requested. Failure to submit all of the required items will lead to additional processing and review time for the permit application. Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation For more irrrortnation orfor an electronic version o 'this• jbi-In, visit the Lai7d application Unit (LAU) ,veb site nt: I71f%�. '7(il't(tI.11C'((G'14r.01„'f�l,refl/_4tki!�t�+.tiilcrtr General — This certification provides detailed information of residuals source generating facility and its residuals quality 1'or land application, distribution, or disposal in accordance with ,15A NCAC:, 02T11 I Q0. Do not submit this certification for review without a corresponding application form (FORM: RLAP 08-11, FORM: IDCAR08-.11, or FORM: SDR 08-1.1). Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed below. A. Residuals Source Certification (FORM: RSC 08-I1): ❑ Submit the completed and appropriately executed Residuals Source Certification (FORM: RSC 08-1 1) form. Please do not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ❑ For new or renewed permits, submit a separate certification for each source facility. ❑ For modified permits, submit a separate certification for only those facilities that are affected by tile proposed modification. ❑ 'Complete the residuals source facility summary page. List all new, renewed, or modified facilities. B. Residuals Source -Generating Facility information: ❑ For each source facility, attach the following: ❑ Vicinity map - A vicinity map that shows the location of the facility and meets all of the criteria in the " 411) (.1_uici_�},r han tern,;{>.' ❑ Process flow diagram and/or narrative - A detailed narrative and/or process flow diagram that describes how the residuals are to be generated, treated, processed, and stored at the facility. ❑ Quantitative justification for residuals production rate - A quantitative justification for the value provided in Item 1. 8. Ensure that the amount of residuals listed is the maximum amount expected to be generated by the facility for the life of the permit. In addition; ensure that this amount is equivalent to that which is actually to be land applied, distributed, and/or disposed, including any chemicals, amendments, or other additives that are added to the residuals during processing. ❑ Sampling plan - A detailed sampling plan for the residuals source -generating facility. Ensure that the plan identifies sampling points, sampling frequency, sample type, as well as the Division -certified laboratory to be used. In addition, ensure that the plan details how the facility and/or the residuals are monitored for any applicable pathogen reduction and vector attraction reduction requirements. Note that all sampling and monitoring must be completed on the residuals as they are to be land applied, distributed, and/or disposed. C. Residuals Quality Information: ❑ For each source facility, attach the following: ❑ Laboratory analytical reports and operational data - reports for all laboratory analyses used to complete this certification. ❑ Documentation that the facility complies and/or the residuals comply with any applicable pathogen reduction and vector attraction reduction requirements. ❑ For new facility that may have not yet been constructed and analytical results of residuals cannot be obtained, please attach analytical results of residuals generated from a. similar facility along with the description of similarities of the two facilities. INSTRUCTIONS FOR FORM: RSC 08-11 _ -y4t (j);j?i Page I of 1 C t- RESIDUALS SOURCE FACILITY SUMMARY Applicant's name: Nature Works Or as-iies Status Maximum Dry Tons Per Year Code' Facility Permit Holder Facility Name I County Permit Number Current b Proposed N Nature Works Organics i Nature Work Organics, NW Wilkes I 1,750 a Status Code for source facility are: + N (New) + R (Renewed) + M (Modified) ♦ D (Deleted) "The amount of residuals currently permitted for distribution, land application, or disposal (i.e. not applicable to new facility). SUMMARY FOR FORM: RSC 08-11 Paue i f forte I yse"v1 �c� ���� Wastewater arrives !s to tank._ Chopped to pass through 1/4 inch screen Centrifuge generates three streams I fats 2.Solids 3.water Centrifuge Sent to heat exchanger and Centrifuge separates heated 200 - 212 fats, solids and water ^� -*To land Application_ No vA-9.1 Pelletized fertilizer produced r nV�7 To land application -- added to solids stream wavins of y A f '' State of North Carolina De Y art►nent of Environment and Natural Resources 4 $ > i 1 r Division of Water Quality J RESIDUALS SOURCE CERTIFICATION FORM: RSC 08-1 l 1. RESIDUALS SOURCE -GENERATING FACILITY INFORMATION (See Instruction B.): 1. Facility Name: Nature Worl(s Oreanics 2. Facility permit holder is: ❑ Federal, ❑ State, ❑ Local Government, or ® Private. Facility permit issued by: ❑ Div. of Water Quality, ❑ Div, of Environmental .Health, or ❑ Other (explain: 3. Facility contact person and title: Mitch Vestal Complete mailing address: 4140 Clemmons Road Suit 296 City: Clemmons State: NC Zip; 28359 Telephone number: QU6 998-3170 E-mail address: nt vestal@natureworksorcanies coin 4. Facility physical address: 10.14 2" � Street City: North Wilkesboro State: NC Zip: 28659 Coordinates: Latitude: 36.170488 Longitude:-81.140004 Datum: NAD 83 Level of accuracy: 0.001 Method of measurement: GPS 5. Purpose of the facility: ❑ treatment of municipal wastewater, ❑ treatment of 100% domestic wastewater, ❑ treatment of potable water, ® treatment of 100% industrial wastewater, ❑ treatment of industrial wastewater mixed with domestic wastewater, (approximate percentages: % industrial and % domestic) ❑ other (explain: ). 6. Does the facility have an approved pretreatment program: ❑ Yes ® No 7. Facility permitted/design flow: MGD and facility average daily flow: 0.019 MGD 8. Average amount of residuals being generated at this facility 1750 dry tons per year. 9. Specify the following regarding treatment and storage volumes available at the .facility: Type and volume of residuals treatment: Heat exchanaer and centrifuge Type and volume of -residuals storage (i.e., outside ofresiduals treatment units): All residuals made will be stored in sealed dump trailers or used for worm food. 11. RESIDUALS QUALITY INFORMATION (See Instruction C.): 1. Specify if residuals are regulated under: ❑ 40 CFR Part 503 or ® 40 CFR Part 257. Note; Only residuals that are generated during domestic/municipal wastewater treatment processes are regulated tinder 40 CFR Part 503, otherwise, the residuals are regulated under 40 CFR Part 257, 2. Specify if residuals are defined under 15A NCA(,; O?_i, l 102(6) as: ® Biological ❑ Non -Biological FORM: RSC 08-1 1 Page 1 of 5 Note: Biological residuals are residuals that have been generated during the treatment of domestic wastewater, animal processing wastewater, or the biological treatment of industrial wastewater (biological treatment is a system that utilizes d biological processes including lagoons, activated sludge systems, extended aeration systems, and fixed film systems). 3. Hazardous Waste Determination: Complete the following to demonstrate that the residuals are non -hazardous under RCRA: (Note - this item does not have to be completed For facilities that are less than 0.5 MGD in design flow that treat 100% non -municipal, domestic wastewater only) a. Are the residuals listed in 40 CFR §261.31-§261.33: ❑ yes ® no. If yes, list the number(s): b. Specify whether or not. the residuals exhibit any of the characteristics defined by 40 CFR §261.21- 261.24: ❑ yes ® no. Fill in the following tables with the results of the latest toxicity characteristic leaching procedure (TCLP) analysis as tvel I as those for corrosivity, ignitability, and reactivity: Laboratory; Summit and Date of analysis: 1-17-2012 Passed conosivity test: ® yes . ❑ no. pl•1: sm. (2 < pH < 12.5) Passed ignitability test: Z yes ❑ no. Flashpoint: >200 °F (> 140T) Passed reactivity test: ®yes ❑no. FICN: ND nig/kg (<250) & Iq,;S:.ND tng/kg, (•,500) TCLP Parameter Limit (rng/1) Result NO) TCLP Parameter Limit (mg/1) Result 0119/0 Arsenic 5.0 ND Hexachlorobenzene 0.13 0.1 Barium 100.0 ND Hexachloro-1,3-Butadiene 0.5 0.1 Benzene 0.5 0.1 [4exachloroetliane 3.0 0,1 Cadmium 1.0 ND Lead 5.0 ND Carbon Tetrachloride 0.5 0.1 Lindane 0.4 0,002 Chlordane 0.03 0.01 Mercury 0.2 ND Chlorobenzene 100.0 0.1 Methoxychlor 10.0 .002 Chloroform 6.0 0.1 Methyl Ethyl Ketone 200.0 2 Chromium 5.0 ND Nitrobenzene 2,0 0.1 m-Cresol 200.0 5 Perttach.lorophenol 100.0 0.25 o-Cresol 200.0 5 Pyridine 5.0 0.25 p-Cresol 200.0 5 Selenium 1.0 ND Cresol 200.0 5 Silver 5.0 ND 2,4-D 10.0 5 Tetrachloroethylene 0.7 0.1 1,4-Dielilorobenzetie 7.5 0.1 Toxaphene 0.5 0.1 1,2-131chloroethane 0.5 0.1 Trichloroethylene 0,5 0.1 l,l-Dichloroetliylene 0.7 0.1 2,4,5-Trichlorophenol 400.0 0.25 2,4•Dinitrotoluene, 0.13 0.1 2,4,6-Trichlorophenol 2.0 0.25 Endrin 0.02 0.002 2,4,5-TP (Silvex) 1.0 0.5 Heptachlor and its Hydroxide O.fl08 <0.002 Vinyl Chloride 0.2 <0.2 FORM: RSC 08-11 Page 2 of 5 r 4, Metals Determination: Complete one of the following tables (i.e., as applicable) to demonstrate that the residuals do not violate the cei ling concentrations for metals regulated under 15A NQAC' 0_]', 1 105. a. For Distribution/Land Application: Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis) for the following metal parameters: .Laboratory: A&L Labs and Date of analysis: 1-11-2012 Parameter Ceiling Concentration Units (ClassA & ClassB) (mg/kg) Monthly Average Concentration Units (Class A Only) (Mg/leg) Result (rrxgJkg) Arsenic 75 41 2.0 Cadmium 85 39 1 Copper 4,300 1,500 34 Lead 840 300 5 Mercury 57 17 0.4 Molybdenum 75 nla 5 Nickel 420 420 7 Selenium 100 100 2 Zinc F 7,500 2,800 69 b. !'i,! Surface Disposal Unit (landfill): Fill in the following table with the results of the latest analyses (i.e„ on a dry weight basis) for the following .metal parameters: Laboratory: and Date of analysis: Distance from Disposal Unit to Boundary to Closest Property Line (meters, check one) Arsenic (rng/kg) Chromium (mg/kg) Nickel (mg/kg) ❑ > 0 but < 25 30 200 210 ❑ > 25 but < 50 34 220 240 ❑ > 50 but < 75 39 260 270 ❑ :> 75 but < 100 46 300 320 -- ❑ '^ > 100 but < 125 53 360 390 ❑ > 1.25 62 450 420 Result (rng/kg) FORM: RSC 08-1 1 Page 3 of 5 5. Nutrient/Micronutrient Determination: Complete the following: a. Total solids: 5.75 %. b. Fill in the ibIlowing table with the results of the latest analyses (i.e., on a. dry weight basis) for the following nutrient and rnicronutrient. parameters: Laboratoiy: A&L Labs and Date of analysis: 1=11-2012 Parameter Result (rng/kg} Aluminum 500 Ammonia -Nitrogen 661.0 Calcium 848 Magnesium 178 Nitrate -Nitrite Nitrogen 29.6 pH (Standard: Unit) 4.37 Phosphorus 5060 Potassium 857 Sodium 1240 Total KJeidahl Nitrogen 70400 c. Using the results listed in Item 11. 5b. above, calculate the sodium adsorption ration (SAR): 224 [Note: If residuals contain SAR of 10 or higher, the applicant shall. obtain recommendations from the local Cooperative Extension Office, the Department of Agriculture and Consumer Services, the Natural Resource Conservation. Service, a North Carolina .Licensed Soil Scientist, or an agronomist, prior to land application of residuals. The recommendations shall address the sodium application rate, soil amendments (e.g., gypsum, etc.), or a mechanism for maintaining site integrity and conditions conducive to crop growth]. d. Specify the mineralization rate to be used in calculating the plant available nitrogen (PAN) of the residuals: 40 %. This rate is a (check one): ® default value, or EJ actually established. If the residuals are not generated from the treatment of municipal or domestic wastewater, explain or provide technical justification as to why the selected default value is appropriate to be applied to these residuals: Default for unstabilzed secondary residuals e. Calculate the PAIN for the residuals (i.e., oai a dry weight basis) and fill the results in the following table: Application Method First (0) Year PAN rive -Year Maximum Adjusted PAN (mg/kb') (Mglkg Surface 28850.6 45006.9 Injection/incorporation 32155.6 50162.7 6. Other Pollutants Determination: Specify whether or not there are any other pollutants of concern in the residuals and provide the results of the latest. analyses: FORM: RSC 08-1 1 Page 4 of 5 7. Patlio%rcn Reduction: Per 15A NCAQ 02TA 106, specify how residuals will meet the pathogen reduction requirements: a. For DistribudonlLand Application. of Class A or F.qulyalent. A fecal coliform density that is demonstrated to be less than 1,000 MPN per gram of total dry solids, or ❑ A salmonella sp. density that is demonstration to be less than 3 MPN per 4 grams of total dry solids. AND one of the followings (except .for non -biological residuals): ❑ AIternative 1 [I 5A NCAC 02T.1106(b)(3)(A)] -Time/Temperature Compliance. ❑ Alternative 2 [15A NCAC 02T.1106(b)(3)(B)] -Alkaline Treatment_ ❑ Alternative 3 [15A NCAC 02T.1106(b)(3)(C)] - Prior Testing for Lateric Virus/Viable Relminth Ova. ❑ Alternative 4 [ 15A NCAC 02T.I 106(b)(3)(D)] - No Prior Testing for Enteric Virus/Viable Helrninth Ova. ❑ Alternative 5 [15A NCAC 02T.I 106(b)(3)(E)-(K)] - Process to Further Reduce Pathogens (PFRP). Specify one: ❑ composting, ❑ heat drying, ❑ heat treatment, ❑ thermophilic aerobic digestion, ❑ beta ray irradiation, ❑ gamma ray irradiation, or ❑ pasteurization. b. for Land Application of Class B: ❑ Alternative.[ [I5A NCAC 02T.1106(c)(1)] - Fecal Coliform Density Demonstration. ❑ Alternative 2 [15A NCAC 02T.1106(c)(2)] -Process to Significantly Reduce Pathogens (PSRP). Specify one: ❑ aerobic digestion, ❑ air drying, ❑ anaerobic digestion, ❑ composting, or ❑ line stabilization. c. f'or Surface Disposal: ❑ Select One of the Class A or Equivalent Pathogen Reduction Alternatives in Item 11. 7a. above. ❑ Select One of the Class B or Equivalent Pathogen Reduction Alternatives in Item 11. 7b. above. ❑ .Exempt - If Daily Cover Alternative is chosen in Item 1.1.8. below [ 15A NCAC 02T. 1106(a)(2)]. [I Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution. 8. Vector Attraction leduction (VAR): Per.] 5A NCAC 02; f _l_I 07, specify how residuals will meet the VAR requirements: ® Alternative I [15A NCAC 02T.I 107(a)(1)] - 39% Volatile Solids (b11> robtc/AriaetablclLlt�+cstionuj. ❑ Alternative 2 [15A NCAC 02T.I 107(a)(2)] - 40-Day Bench Scale Pest (Anaerobic Digestion). ❑ Alternative 3 [15A NCAC 02T.1 107(a)(3)] - 30-Day Bench Scale Test (Aerobic Digestion). ❑ Alternative 4 115A NCAC 02T. 1. 107(a)(4)] - Specific Oxygen Uptake Rate 'Pest: (Aerobic Digestion). ❑ Alternative 5 [15A NCAC 021'. 1 107(a)(5)] - 14-Day Aerobic Processes. ❑ Alternative 6 [ 15A NCAC 02T.I 107(a)(6)] - Alkaline Stabilization. ❑ Alternative 7 [15A NCAC 02T.1107(a)(7)] - Drying of Stabilized Residuals. ❑ Alternative 8 [15A NCAC 0271'. 1 107(a)(8)] - Drying of Unstabilized Residuals. ❑ Alternative 9 [15A NCAC 02T.I 107(a)(9)] - Injection. ❑ Alternative 10 [15A NCAC 02T.1 107(a)(10)) - incorporation. ❑ Alternative for Surface Disposal Units Only - Soil/Other Material Cover [I5A NCAC 02T.1 107(b)(2)]. ❑ Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution. FORM: RSC 08-1 1 Page 5 of littp://Iyiaps.googic.coirdniaps?lll=en&ie=UTF8&11=36.169615,-8 1.1... Nature Work Organics 1410 2nd Street North Wilkesboro, NC Qvi zi it! :vx T G @20112-'6baglo Google 1 of 1 2/11/2012 1.06 AM Quantitative Justification for residuals rate: Nature Works Organics expects to receive 130,000 gallons weekly or approximately 19,000 gallons daily of waste to be treated. This translated into 4.55 dry tons per day or 1,662.8 dry tons per year; if all the material brought is land applied. Ar TOLP Mercury J antiary 2) 7. 20 12 Received: 1/17i 20 I Pro ft Project 4. , N wure Work,.*, Ii !9; j_L I ull %;.muh N;)(we kAlorks !201.099-01 1)-3an-- 1, 2 MtII'CUr`V 0,002 ND Tr.g/L SL 13i1 1 0.2 19-Jan-12 AU TCLP Volaffles I _Nt c (fie? Lm RcNuh _ jjnfi,� L\ Lfi! r ix Me! Licid !7f fLegLM �Rtm !fimfljs .NaUlre'Ovorks 201099-01 11 -Jan- 12 Vinyl Chloride 0.2 <0.2 Mg/L SL Oli. O.2 19-Rio -1, M!� 12f)j ()99-0.1 f I -Jan- 1.2 2-Butanone (MEK) <2.0 ing/L 5L 13 11 200 19 -jilt: 2 I J-)an-1Z CnlorL)forni 0.1 <0. 11 mgjL. SL 131 11 6 19 vvo, ia, i 211) 1 ('109 01 11 Jan 12 chlorob(IMA1.0c. 100 VO, t 099-01 11 -Jan. 12 Te.tractitcyciethene 01 <0. 1 0.7 S t20[099.01 11 -Ja; 1 2 1; i -DichiororAl iene 0. 0. 1 mq/L SL I lar I. i .19 91 lomethorw Trid 1.! Jan I? .1 i (199.0 i i -ja,v 11 C- rhun tet! acrilmrie "'I. i I !I q I.;, Li 0. 11 -GIL TCLP HNA !L,, Lit oil, I'll: jLIL*.2LA I:.::: A i:;: 1 _101099-01 1 i Jar 1! cxes!;!,� 5 ., 5. 0 rno L Y L'I I i 200 099•Q 1 0.25 eG.25 r! ig/ L 5L. D., 1 2.3 (?'9 .0 t -Jan- 12 HcxechIQrobCrtzene 0.1 -,-. D. 1 1. SL I.' )11. t V. tari­.? AL 2.)U, 1. 099 -G! 'jar, 1 L l taxachlnro. hufarlrr.nr 0. t <0. i mu, L 131: 9 9 rt I ie SL 0 1) 9, Q 1 114111 12 P0ntBchF01,Oj)h(.IP0I 0 '5 < 0 z S St 00 21'-ci­ t./. 11,01Te WUVK_', 2 0 Li)99-01 11 -.lair Q 2,,1,6- - Trichforophend 0.25 <0.25 mu/1- Si. 1. 1 Fflr- i i AF 1201099-01 1 J -,Ion - 12 2,4-D1nitTotoluenc 0.3 < 0 _l mg/L St. 1.3 111 1 i) I'j 1 ' At' 1,,0109i'i-01 I I -Jan-I2 2,4,5-Tridlior-00heno: 0.25 -- 0. 2- i 1 100 23 - A TCLP Barium r. tj" M LrrLl- 5 ND 5L !Q0 ,rCLP Pesticides G.Ii��td �ViOlc '0 L, &11; Mmfo Ykcili!W Ul" ReqLvi Rtv.. Natsire Works 120I999-01 IL-Jan-12 Heptachlor 0,002 <0.002 mg/L SL 131 It 1 0.008 25-Jan- U JBN Nature Works 1201099-01 11-3an-12 Heptachlor Epoxide 0,002 <0.002 mg!L SL 1311 1 0.00f; 2.i-jill- 17 JR,It Nattire Works )201099-01 11-Jan-12 Endrin 0.002 <0.002 Tej I L SL ISM 1 0.02 25.-Ian- 12 313NI N;ibire Works 1201099-01 11-Jan-12 Gamma-BHC 0.002 eO.002 ii�/t_ SL 1311 1 0.4 25-Jan- 121 JBN I'MIture 14forks 17_G1()99-01 I1-Jan-12 MeLhoxydilor 0.002 <0,002 nvo/t_ SL 1311 1 10 25-Jan-12 IN 11-ilturc Vrolks 1201099-01 11-Jan-12 Chlordane 0.01 <0.01 ff)�/L SL 1311 1 0.03 25-Jan. 12 JBN 7201099.01 11 Jari- 12 7oxaphei it., 0.1 <0A rng/L St 1:31.1 1. 0.5 25-Jan, 12 .1133N Page 4 .rify" FHPA Certified NIIELAP Certified sTz"-i gq E N' V R- 0 N M E N TAL TE CH N 0 LO G I VE I !\I C. Jammy 27,2012 ollwmm�=_ moon* Received: M W210 12 ProUcct o:Noultire \Vorks TCLP Horbir-ldnn ELop L! B.okiij Qj Ejaq i kor Allilk.'t Nlaturr. Workc 1)(11099-01. 11-Jari-Q 2,q,5-TP(SjivC,x) 0.5 10.5 I 2+1ifl- 2 IR'f J201099-1.11 11 )an 12 2,-1,D 5 <5.0 .. Mg!L ........... St. 1311 1 11)) 24 Jan.' )W! TCLP Arsenic L: -A 1.12 (.;;)Us;c.i.uE1 e)AWIL; Rep Uri :kSLN tllltt LEIIIW\ _M01kto4 JLj'_ rzplaUd RtIll -1.1:nlv'l nuevvoiks 1201099,01 1 1-.)an-12 TCLP Arsenic 0.5 NO 1. 1311 5. TCLP Cadmium ljl:+ 1jill 11P, 120 J (09 01 i I Jan -12 TCLP Cachnium 0. 1 KID nigIL Si. 1311 1 cm TCLP chirckmium R j I'Alt l"mill I j Ilc:.p 2 M I I'Iq TCL13 LL-acl I I );i l'%:jc__ t olluctod R - -,f j'.j.L1;' --sit R'� CAms 11 ay Al!_'4 i�� ku! Works 1201099.01 -)an 12 TCLP Lead (M ND n1g.A. st 311 i 2'O .[,!IV C"! rci-P sfuieniury, 'I " pecL.LL. 11 -Lill !�" L ml-, I I I 1 1 );. ffim"'. v Z ""CIP .;I,, (;,'j f11D L 1.,:. 1 'TCLP Silver V:: IN i jW 0�'Q 0 j I I - Jar 2 TCLP StIve! 4.1 ND in!yl S'L t i 1D;' Lab 11> A-111IL11-C Lt=LN ikloll"d 1)1. LOG k(II, mr, S: t.re' VYO; R Q01099-01 Plash Point >201)F SL 1010 1 L) 11'-A_IALq !,)I MOQ [�sl!' Alm:.--t N'a'wtv V.Iorr's 1201 099.0i 11 -.1 a ri, 17. PCBs ND mg/kg S L 8082 0. 2 2 -1. F AlU.M 8—cluil jhw., Mairk klethod I) F L_()Q Run \wilvy fllaui.-re Work,.; 1201099.01 II-Jan-12 pH 4.32@17.1 c S.U. St. 90,10 1 0,01 j 9-Jarl 12 )RK LOG Run 10J -�i Vktort'.. R! U�)9- 0 [ Reactive Cvaiiji1r.. I J -)all. !) Re, ND (n., , g )/k St. 7-3.3.2 1 0.5 1 8-Jx TIR Mtge n imogrity" E'Rj% Cp-nifliad 'NELAP 4 4 Analytical results Entered 1/23/2012 j Reported: ti3012012 ForNw Sample ID Parameter Cust ID Result Units Method oateAnalyzed Analyst 120123-9.1 '/,, Solids In I 6.07 % SM25408 i/23/12 CL 120123-9 1 Fecal Cottlorm MIT I,t I 7 MPN/g SW192210E 1/23/12 CL 120123-9,2 % Solids Out 2 35,5 % SM2540B 1123112 CL 120123-9,2 Fecal Coli%rm MTF Out 2 11 MPN/9 SM92210E 1/23/12 CL 120123-9.3 Total Solids VS in 58,020 mg/L EPA 1684 1124/12 CL 120123-9,3 Volatile Solids VS In 56,920 mglL EPA 1684 1/25112 CL '120123-9.4 Total Solids VS Out 308,353 mg/L EPA 1684 1/24/12 CL 120123-9.4 Volatile Solids VS Out 281.323 mg/L EPA 1684 1/25112 CL 120`123-9.5 % Sowis Out 3 33.0 % SM2540B 1/23/12 CL 120123-9-5 Fecal Coliiorm MTF <)ui 1 24 MPN/g SM92210E 1123112 CL Respectfully submitted, Dena Myers NC Cert #440, NCDW Cert #37755, EPA NCO0909 P.U. lio, '228 " SI-M-w lle, North Corolina Nw " 70.Iq"71,.I4i47 VS in 0.981 VS out 0.91 VSFR= 0.804168 Page; /ofz Report Number: 12-0 i7-02O2 Account Number: 46622 Submitted By: � �/ Eastem Laboratories, ^ Inc. ���L�_o�������u0y������ // no`Whi*�m�Richmond. Virginia 23r-7 (804)743---dm Fay. (8C-4)m�� pnojort,m*TVKEVV0KKS mCCBRT#257 R��zO���rC�F�4NW�LYSIS Date Sampled: 1/11�O1111oo0o Lab Numbo ' �57OO Number,Date Received. O1/1712U12O8:8O Sample hd�NATUREVYORKS Date Reported: O1/z0oo12 Moisture ° 84.25 100.0 Jm 01/17/201213:59 SK8-2540G Total KJe|dohlNitrogen 7.04 70400 10.0 JK8 01/18/201207:14 SM-4500'NH3C-T{w Total Phosphorus 051 oosO 100 KM 01/10201211:51 8VVGO1OC Total Potassium 0.09 857 100 0w 01/18/201211:51 SVV6010C Total Sulfur 0.58 5770 100 KM 01/18/201211:51 8vv8n1oo Total Calcium O.00 840 100 0N 01/10201211:51 SVV6010C Total Magnesium 0.02 178 100 KM 01/18/201211:51 SVV6V10C Total Sodium 0.12 1240 100 KM O1/18/201211:51 SVV6O1GC: Total Iron 1580 1 KM 01/181201211:51 SVV6010C Tnt2|Aluminum 500 10 0N 01/181201211:51 SW' 801UC Total Manganese 22 1 0W 01/18/201211:51 SVV8Oi0C Total Copper 34 1 Km 01/10201211:51 3YV001 OC Total Zinc 68 1 0M 01/18/201211:51 8VvOn1oC Ammonia Nitrogen 0.68 8610 10.0 Jm 01/18/201207:14 GM-4500-NH3C Organic 6.38 63790 10.0 01/181201207:14 CALCULATION Nit,ate+Nithto'N 29.5 1.00 JKV 01/18/201207:15 8M4500w03F Total Cadmium <11.0 1.0 KM 01,1181201211:51 svvU010c All values are onadry weight basis except osnoted byasterisk Detection limit onall mseries /onnawet basis. Debbie Holt B as decimal ITotal dry tonslyeaf lAcres Applied on Rate 0.4 TKN 70400 NFI3 6610 NO3 29.6 NO2 0 %Q Solids 0.0575 0 1 0 PAN Surface 2M'•G.0 1 nIgIk-Q 5:7.e Ch2 ih. ldq CM 0 fl s twjtmi : lAN 3^�,i r, PAN Injection :3? a ,r:5.t? i it Ikg 64.E a 12 lasldr y' ta3 i fr ibs total TAN :DID+`/tat jibs PAMIac.^e Dry Tons/1 OOO gal. 1st year PAN lbs./acre Surface lbs. Surface #Di` iu! 1st year PAN Ibs.lacre Injected I.bs. Infects! C MR(TKN-NH3)+ + .5(NH3)+NO3+NO2 =mg/kg mg/kg x .002 =Ibs/dry ton MR(TKN-NH3) + 1(NH3)+NO3+NO2 =mg/kg mg/kg x .002 =1bs/dry ton 1000 X 8..34 X %solids X sp. gravity 2000 "=dry tons/1000gal." Ob SAR Sodium Absorption Ratio Na ldiqLQ Ga(M iL) [A MgIL) Ne : Sodium (MgIL) Equivalent weight 23 71.3 48.76 1 10.2 Ca: Calcium (MgIL.) Equivalent weight: 20 Mg : Magnesium (Mg/L) Equivalent weight: 12 3.1 2.438 0.8.E Milli Equivalent = Mg/L / Equivalent weight The amour amount of c SAR= Na Milli Equivalent/[0.5 X (Ca Milli Equivalent + Mg Milli equivalent)]0,5 power Permitting +, 1 UAR- 2, 177v.7,(From ME entered below) Na ME Ga Mi- 2.438 I�ic}�Mf^i 0.85 3.1 • r WDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Governor Director Secretary June 1, 2012 D Mr. Mitch Vestal, Senior Vice President - JUN 1 2 2012 i. Nature Works Organics 1151 Strathmore Circle Winston-Salem NC 27104 L - Aquiferff� rote DV;�C1- Aquifer Protectiort_�, SUBJECT: May 9, 2012 Reconnaissance Inspection Nature Works Organics Permit No: WQ0035777 Wilkes County Dear Mr. Vestal: A letter requesting that Nature Works Organics permit WQ0035777 cease all distribution/ land application of residuals, effective April 24, 2012 was drafted on April 26, 2012. Nature Works Organics responded to this letter with the alternative of incorporation of the residuals on the Claude Shew, Jr. farm. On May 8, 2012, the Winston-Salem Regional Office gave Nature Works Organics temporary approval for land application of the residuals by incorporation at the Claude Shew farm with a requirement to use Class B buffers. The activities could resume under the condition that they meet Pathogen/Vector Attraction by use of Pasteurization and the use of setbacks for a Class B material in the event that Class A could not be properly demonstrated. A Reconnaissance Inspection was conducted by Derek Denard and Patrick Mitchell of the Winston-Salem Regional Office to observe the land application and incorporation of the residuals. Present for the reconnaissance inspection was Dennis Key, Southern Soil Builders, and Bob Binkley, Nature Works Organics. An inspection of the Claude Shew land application site (see attached map) on May 9, 2012 noted the following: A hobby park for remote controlled model airplane was adjacent to the proposed land application areas. For a Class B material the setbacks for Habitable residences or places of public assembly under separate ownership or not to be maintained as part of the project site is 200 feet for injection/incorporation (15A NCAC 02T .1108(b)(2), page 64). In addition, public access to public contact sites shall be restricted for one calendar year after any residuals land application event (15A NCAC 02T .1109(b)(2)(A), page 65). Measurements of 45 to 60 feet were taken from the edge of the application area to a tree line along the Yadkin River and a tributary. The distance from the tree line to the river could be estimated to be approximately 50 feet from aerial photographs. The setbacks for Class B liquid residuals for Surface waters (streams - intermittent and perennial, perennial waterbodies, and wetlands) is 100 feet (15A NCAC 02T .1108(b)(1), pages 63-64).: . Winston-Salem Regional Office 585 Waughtown Street, Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-77146311 Customer Service: 1-877-623-6748 NorthCarohna Internet: http:llportal.ncdenr.orglweblwq '�'}���N���� An Equal Opportunity 1 Affirmative Action Employer � �/ '\ Mr. Vestal June 1, 2012 Page 2 of 2 • A railroad was located on the northern side of the land application site. Residuals had not been applied up this public right of way at the time of the inspection. The setback for Class B residuals for a public right of way is 50 feet. (15A NCAC 02T .1108(b)(2), page 64). o Wilkes county tax records indicated a property line that traversed a proposed land application site for two adjacent lots. One lot is listed as being owned by Wilkes County, part of which is being used as a hobby park for remote controlled plans, and the other property is owned by Claude Shew. A Utilization Agreement should be prepared and signed by Wilkes County and Claude Shew for these properties. A setback of 50 feet is required on both property lines.(15A NCAC 02T .1108(b)(2), page 64). This requirement includes property lines for adjacent lots onto, which residuals are applied to both properties regardless of ownership. • Humic`acidVva being used to control odor during the site visit. There was no significant odor from the residuals applied to the surface. However, odor was very significant around the loading area due to pumping, etc. • During the site inspection it started raining at—12:00pm and land application was ceased. Only a —50 foot strip of land had been applied to. The farmer arrived with a tractor and the residuals were immediately incorporated. A rain gage was present near the field and indicated 0.75 inches of rainfall. • The vertical separation between the seasonal high water table and the depth of residuals application was evaluated. • Residuals from Louisiana Pacific's Distribution Program permit WQ0000461 were present on the surface of the land application site. Review of their 2011 annual report indicated that residuals were applied to the Claude Shew, Jr, farm in May and June 2011 (see attached documents). All residuals applied to Claude Shew's land should be accounted for in loading calculations for plant available nitrogen (PAN). Please refer to the enclosed inspection report for additional observations and continents. If you or your. staff have any questions, please call Derek Denard at 336-771-5286. Sincerely, Sherri V. Knight, P.E. Regional Aquifer Protection Supervisor cc: Mr. Chris Redcay, Nature Works Organics — 3412 Garden Rd., Burlington, NC 27215 Mr. Danny Cockerham, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 Mr. Bob Binkley, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 Mr. Dennis Key, Southern Soil Builders — 958 Hoots Rd., Roaring River, NC 28669 Mr. Doug Baxter, Tyson Foods, Inc. —13264 Mountain Rd., Glen Allen, VA 23059 Mr. James Brown, Tyson Foods, Inc. —1600 River St., Wilkesboro, NC 28697 Iredell County Health Department Wilkes County Health Department Yadkin County Health Department Mr. Jon Risgaard, APS Central Office Mr. Ed Hardee, APS Central Office Ms. Chonticha McDaniel, APS Central Office M-SIUKot''o`gym f M �. „ � Permit File WQ0035777 APS WSRO file Winston-Salem Regional Office 585 Waughtown Street, Winston-Salem, North Carolina 27107 One Phone: 336-771-5000 \ FAX: 336-771-4631 1 Customer Service: 1-877-623-6748 NorthCarolina Internet: http:/lporlal.ncdenr.orglweb/wq � An Equal Opportunity\ Affirmative Action Employer A!l �y.�' Ll/r`[�// Compliance Inspection Report Permit: WQ0035777 Effective: 02/22/12 Expiration: 01/31/17 Owner: Nature Works Organics SOC: Effective: Expiration: Facility: Nature Works Organics County: Wilkes N Wilkesboro Region: Winston-Salem North Wilkesboro NC 28659 Contact Person: Zach D Key Title: Phone: 336-957-8909 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 05/09/2012 Entry Time: 11:40 AM Primary Inspector: Derek Denard Secondary Inspector(s): Patrick Mitchell Reason for Inspection: Follow-up Permit Inspection Type: Distribution of Residual Solids (503) Facility Status: ■ Compliant 0 Not Compliant Question Areas: 0 Miscellaneous Questions (See attachment summary) Certification: Phone: Exit Time: 12:35 PM Phone: 336-771-5000 Phone: Inspection Type: Reconnaissance Page: 1 Permit: WQ0035777 Owner - Facility: Nature Works Organics Inspection Date: 05/09/2012 Inspection Type: Reconnaissance Reason for Visit: Follow-up Inspection Summary: A letter requesting that Nature Works Organics permit W00035777 cease all distribution/ land application of residuals, effective April 24, 2012 was drafted on April 26, 2012. Nature Works Organics responded to this letter with the alternative of incorporation of the residuals on the Claude Shew, Jr. farm. On May 8, 2012, the Winston-Salem Regional Office agreed to allow Nature Works Organics to resume distribution/ land application of the residuals. The activities could resume under the condition that they meet PathogenNector Attraction by use of Pasteurization and the use of setbacks for a Class B material in the event that Class A could not be properly demonstrated. The Reconnaissance Inspection was conducted by Derek Denard and Patrick Mitchell of the Winston-Salem Regional Office. Present for the reconnaissance inspection was Dennis Key, Southern Soil Builders, and Bob Binkley, Nature Works Organics. An inspection of the Claude Shew land application site (see attached map) on May 9, 2012 noted the following: A hobby park for remote controlled model airplane was adjacent to the proposed land application areas. For a Class B material the setbacks for Habitable residences or places of public assembly under separate ownership or not to be maintained as part of the project site is 200 feet for injection/incorporation (15A NCAC 02T .1108(b)(2), page 64). In addition, public access to public contact sites shall be restricted for one calendar year after any residuals land application event (15A NCAC 02T .1109(b)(2)(A), page 65). Residuals can be applied up to the hobby park area that was mowed as a landing strip. However, if a remote controlled aircraft ventures or lands on the application area and has be to be recovered by a hobbyist a violation would occur. • Measurements of 45 to 60 feet were taken from the edge of the application area to a tree line along the Yadkin River and a tributary. The distance from the tree line to the river could be estimated to be approximately 50 from aerial photographs. The setbacks for Class B liquid residuals for Surface waters (streams - intermittent and perennial, perennial waterbodies, and wetlands) is 100 feet (15A NCAC 02T .1108(b)(1), pages 63-64). • A railroad was located on the northern side of the land application site. Residuals had not been applied up this public right of way at the time of the inspection. The setback for Class B residuals for a public right of way is 50 feet. (15A NCAC 02T .1108(b)(2), page 64). • Wilkes county tax records indicated a property line that traversed a proposed land application site for two adjacent lots. One lot is listed as being owned by Wilkes County, which is being used as a hobby park for remote controlled plans, and the other property is owned by Claude Shew. A Utilization Agreement should be prepared and signed by Wilkes County and Claude Shew for these properties. A setback of 50 feet is required on both property lines.(15A NCAC 02T .1108(b)(2), page 64). This requirement includes property lines for adjacent lots onto which residuals are applied to both properties regardless of ownership. • Humic acid was being used to control odor during the site visit. There was no significant odor from the residuals applied to the surface. However, odor was very significant around the loading area due to pumping, etc. • During the site inspection it started raining at—12:00pm and land application was ceased. Only a —50 foot strip of land had been applied to. The farmer arrived with a tractor and the residuals were immediately incorporated. A rain gage was present on near the field and indicated 0.75 inches of rainfall. Page: 2 Permit: WQ0035777 Owner - Facility: Nature Works Organics Inspection Date: 0510912012 Inspection Type: Reconnaissance Reason for Visit: Follow-up The vertical separation between the seasonal high water table and the depth of residuals application was evaluated. Residuals from the application form the application Louisiana Pacific's Distribution Program permit WQ0000461 were present on the surface of the land application site. Review of their 2011 annual report indicated that residuals were applied to the Claude Shew, Jr. in May and June 2011 (see attached documents). All residuals applied to Claude Shew's land should be accounted for in loading calculations for plant available nitrogen (PAN). Page: 3 Permit: Nature Works WQ0035777 Site: Claude Shew Farm r a� h' jclA f 1r Y AJ r.' ty, y VT r' yc .�' < -fie ..�•�. 75. t 1 •; �� � ._p.�.+',yY��`1°'�,�, 4 dr Y`- � `. 440 YADKIN RVIER , } E .ZIL #, # i V A. This map was produced for illustrative purposes. Information data used for this map were collected from federal, state, county, and private organizations. While every effort is made to keep this map ,' ., '' accurate and up-to-date, it is not intended to replace an official source. Under no circumstances shall the State of North Carolina�`� be liable for any actions taken or omissions made from reliance on X 44. any information contained herein from whatever source nor shall the State be liable for any other consequences from any such reliance ,, ` ---• ;ti? '�. h' - . _. �qt+ Feet 0 285 570 1,140 p Map Datium: NAD83 wE Map Projection: NC State Plan e Map Scale: 1:7,920 Legend Winston-Salem Regional Office 585 Waughtown Street, Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-7714631 1 Customer Service: 1-877-623-6748 Intemet: http://portal.ncdenr.orgAvebtwq An Equal Opportunity 1 Affirmative Action Employer 1 inch = 660 feet Nne orthCarolina Vatura!!tf Form SLID-1 LP Corp Solids Application Field [Record Form SLD-2 For Recording Solids A► lication'Events on Different Fields (Modified) Farm Owner Claude Shew Jr. 4930 Facility Number WQ0000461 Address 955 Dellaplane Rd. Roaring River NC 28669 Location River Bottom Rd./Elkin Hwy 268 Ronda Phone Number 336 957 7160 Application I Broadcast surface applied Spreader Operator LP Corp Tract Number 77 From Animal Waste Management Plan Field Number 4763 Waste Analysis PAN (lbsfton) (A) Field Size (acres) (c) 87.90 Waste Analysis Phosphorus (Ibs/ton) (s) Crop Corn/Silage Recommended PAN Loading (Ibs/acre) Sludge Ash 4.45 0.09 1.05 0.76 200 Date Loads Spread Dry Tons Spread Tons per Acre (1) (C) PAN Applied (Ibs/acre) (2) X (A) Cumlative PAN (Ibs/acre) Phosphate Applied (lbs/acre) (2) X (B) Cumlative Phosphate (Ibs/acre) Prior Loading 0.00 0,00 0.00 0.00 0.00 0.00 515/2011 4 10.07 0.11 0.51 0.51 0.12 0.12 5/6/2011 10 25.13 0.29 1.27 1.78 0.30 0.42 5/7/2011 3 7.97 0.09 0.40 2.19 0.10 0.52 T, Form SLD-1 Form SLD-2 (Modified) Farm Owner Address Phone Number Spreader Operator Tract Number Field Number Field Size (acres) (c) Crop LP Corp Solids Application Field Record For Recording Solids Application Events on Different Fields Claude Shew JR 4910 Facility Number r021 000461 955 Dellaplane Rd. Roaring River NC 28669 Location Elkin H 268 3369577160 Applicationoadcast (surface applied) LP Corp 52 From Animal Waste Management Plan 2658 Waste Analysis PAN (Ibs/ton) (A) 15.00 Waste Analysis Phosphorus (lbs/ton) (s) Corn/Silage Recommended PAN Loading (Ibs/acre) (1) (2) Sludge Ash 4.45 0.09 1.05 0.76 200 Date Loads Spread Dry Tons Spread Tons per Acre (1) / (C) PAN Applied (Ibs/acre) (2) X (A) Cumlative PAN (Ibs/acre) Phosphate Applied (Ibs/acre) (2) X (6) Cumlative Phosphate (Ibs/acre) Prior Loading 0.00 0.00 0.00 0.00 0.00 0.00 5/13/2011 7 18.35 1.22 5.44 5.44 1.28 1.28 6/1/2011 5 12.04 0.80 3.57 9.02 0.84 2.13 6/2/2011 4 13.19 0,88 3.91 12.93 0.92 3.05 r-- _------- _ _ METAL ANALYSIS 4 _ 7� 4 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Governor Director May 30, 2012 CERTIFIED MAIL # 7010 0290 0001 4856 3938 RETURN RECEIPT REQUESTED Mr. Mitch Vestal, Senior Vice President Nature Works Organics 1151 Strathmore Circle Winston-Salem, NC 27104 SUBJECT: Notice of Violation/Notice of Intent to Enforce (NOWNOI) Discharge of Wastewater to the Surface Waters Permit Condition Violations — NOV-2012-PC-0201 Permit No. WQ0035777 Wilkes County Dear Mr. Vestal: Dee Freeman Secretary 4 ► J U N 1 2 2012}� NR Ivlri0 Ifel- Protection Please find the enclosed compliance inspection report from the April 23, 2012 compliance evaluation inspection/complaint investigation. This inspection was conducted in response to reports from the Town of North Wilkesboro to the Division of Water Quality Surface Water Protection Section of discharge to the surface waters from the Nature Works Organics facility. On March 21, 2012, Mr. Patrick Mitchell and Mr. Derek Denard conducted a follow-up inspection for complaints received about land application of Nature Works residuals on the Arnold Farm. During this visit to the Nature Works Organics facility in North Wilkesboro, NC, stormwater concerns were noted around the loading area at the backside of the facility. Photos were taken of recent run-off (wet channels) leading to a silt screen placed at the edge of a slope to a stream. Although it appeared that the run-off had not reached surface waters, the discharge to a wetted channel is considered to be a violation of permit Condition IV 8. e. (see below), which requires reporting any spill or discharge from a vehicle or piping system during residuals transportation. On Monday April 23, 2012 Mr. Patrick Mitchell of the Winston-Salem Regional Office received a call from Mr. Dennis Key of Southern Soil Builders inquiring if we (DWQ) had received any complaint calls concerning Nature Works Organics over the weekend (April 21 or 22, 2012). Mr. Key then stated that the Town of North Wilkesboro "shut Nature Works down Saturday over odor conditions at the facility". Mr. Key stated that the odor came from the cleanout of the storage tanks removed from the Arnold farm. The same morning Mr. Mitchell spoke with Mr. George Smith with the Surface Water Protection Section of DWQ in the WSRO. Mr. Smith had received a call from Mr. Jimmy Martin (ORC) with the Town of North Wilkesboro WWTP. Mr. Martin's call concerned a spill that occurred at the Nature Works Organics facility on Saturday April 21, 2012 and that Mr. Martin had photos taken of the incident (see Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, NC 27107 Phone: 336-771-50001 FAX: 336-771-4631 NCDENR Customer Service: 1-877-623-6748 Internet: www.ncwaterguality.orq One NorthCarolina Naturalltf An Equal Opportunity 1 Affirmative Action Employer Nature Works Organics Compliance Evaluation Inspection/Complaint Investigation May 30, 2012 WQ0035777 attached photos). Mr. Mitchell also spoke with Mr. Martin concerning the incident. Mr. Martin stated that there was a discharge of material down the hillside behind the Nature Works facility and indicated that there was a very strong odor present as well. The same morning at 11:15 am DWQ staff members Mr. George Smith, Mr. Derek Denard and Mr. Patrick Mitchell conducted an incident investigation at the Nature Works Organics facility located in North Wilkesboro. The following persons were also present for this investigation, but did not necessarily accompany DWQ during all portions of the investigation: Mr. Dennis Key (ORC from Southern Soil Builders); the following Nature Works representatives- Mr. Bob Binkley, Mr. Mark Helms, Mr. Cory (unknown last name), and Mr. Thomas (unknown last name). Mr. Smith took several photos indicating a discharge to an unnamed tributary to the Yadkin River Class C waters (see attached map). It has also come'to our attention upon conversations with Mr. Jimmy Martin and Mr. George Smith that an additional discharge occurred from the facility on March 15, 2012 to an unnamed tributary to the Yadkin River. Mr. Martin took several photos (see attached). There was no report of this incident to the Division of Water Aquifer Protection Section in the Winston-Salem Regional Office. Discharge of wastewater to surface waters from this facility is in direct violation of Non -Discharge permit WQ0035777. Not reporting such incidents to the Winston-Salem regional office's Aquifer Protection Section is also a violation of your permit. In summary, two (2) violations of discharging wastewater to surface waters have been documented on March 15, 2012 and April 21, 2012. Not reporting these spills on March 15, 2012 and April 21, 2012 is also a violation of your permit. Please note the following permit Conditions: Permit Condition II. 1.: The subject residuals management program shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, the Permittee shall immediately cease distribution of residuals, contact the Winston-Salem regional office's Aquifer Protection Section supervisor, and take any immediate corrective actions. Permit Condition II.2.: This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this residuals management program. Permit Condition II1. l .: The residuals management program shall be properly maintained and operated at all times. The program shall be effectively and operated as a non -discharge system to prevent any contravention of surface water or groundwater standards. Permit Condition III. 2.: The Permittee shall maintain an approved Operation and Maintenance Plan (O&M Plan) pursuant to 15A NCAC 02T .1110. (See permit page 3 and 4 for details.) This O&M plan should include a spill response plan. Permit Condition IV. 8.: The permit shall report by telephone to the Winston-Salem Regional Office, telephone number (336) 771-5000, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence with the distribution program resulting in the land application of significant amounts of wastes that are abnormal in quantity or characteristic. b. Any failure of the distribution program resulting in a release of material to surface waters. Page 2 of 3 Nature Works Organics Compliance Evaluation Inspection/Complaint Investigation May 30, 2012 WQ0035777 c. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. d. Any process unit failure, due to known or unknown reasons, rendering the facility incapable of adequate residuals treatment. e. Any spill or discharge from a vehicle or piping system during residuals transportation. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons reporting such occurrences by phone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to ensure that the problem does not recur. Remedial actions should be taken to correct this problem. The Division of Water Quality may pursue enforcement action for this and any additional violations of State law. Failure to abide by the conditions and limitations contained in Permit No. WQ0035777 may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. Our office is considering a recommendation in favor of the pursuit of punitive sanctions for these violations. Prior to making such a recommendation, we need to be certain that we have all relevant information. If you wish to present an explanation for the violations cited, or if you believe there are other factors, which should be considered, please send such information to me in writing with thirty (30) days following receipt of this letter. Any additional information will be reviewed, and, if an enforcement action is still deemed appropriate, that information will be forwarded to the Director with the enforcement package for his consideration. Should you have any questions on this matter, contact Derek Denard or me at 336-771-5000. Sincerely, Sherri V. Knight Regional Supervisor Aquifer Protection Section enc.: Compliance Inspection Report cc: Mr, Chris Redcay, Nature Works Organics — 3412 Garden Rd., Burlington, NC 27215 Mr. Danny Cockerham, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 Mr. Bob Binkley, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 Mr. Dennis Key, Southern Soil Builders — 958 Hoots Rd., Roaring River, NC 28669 Mr. Doug Baxter, Tyson Foods, Inc. —13264 Mountain Rd., Glen Allen, VA 23059 Mr. James Brown, Tyson Foods, Inc. —1600 River St., Wilkesboro, NC 28697 Iredell County Health Department Wilkes County Health Department Yadkin County Health Department Mr. George Smith, DWQ-SWPS WSRO Mr. Jon Risgaard, APS Central Office Mr. Ed Hardee, APS Central Office Ms. Chonticha McDaniel, APS Central Office elVI-sICI en a :m7n,17 : ` Rr* APS WSRO file Page 3 of 3 Permit: WQ0035777 SOC: County: Wilkes Region: Winston-Salem Compliance Inspection Report Effective: 02/22/12 Expiration: 01/31/17 Owner: Nature Works Organics Effective: Expiration: Facility: Nature Works Organics N Wilkesboro Contact Person: Zach D Key Title: Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 04/23/2012 EntryTime: 11:15 AM Primary Inspector: Derek Denard Secondary Inspector(s): George S Smith Patrick Mitchell Reason for Inspection: Complaint Permit Inspection Type: Distribution of Residual Solids (503) Facility Status: ❑ Compliant ■ Not Compliant Question Areas: North Wilkesboro NC 28659 Phone: 336-957-8909 Certification Exit Time: 12:40 PM Inspection Type: Complaint Miscellaneous Questions 0 Record Keeping 0 Treatment (See attachment summary) Phone: Phone: 336-771-5000 Phone: Phone: Pathogen and Vector Attraction ..V Page: 1 Permit: WQ0035777 Owner - Facility: Nature Works Organics Inspection Date: 04/23/2012 Inspection Type: Complaint Reason for Visit: Complaint Inspection Summary: 4/23/2012 Dennis Key Phone Conversation: On Monday April 23, 2012 1 received a call from Mr. Dennis Key of Southern Soil Builders at approximately 9:38 am. Mr. Key was calling to inquire if we (DWQ) had received any complaint calls concerning Nature Works Organics over the weekend (April 21 or 22, 2012). 1 responded by saying no I have not received any calls or messages and that I would check with other staff to see if they received any calls. Mr. Key then stated that the town of North Wilkesboro "shut Nature Works down Saturday over odor conditions at the facility". Mr. Key stated that the odor came from the cleanout of the storage tanks removed from the Arnold farm. Mr. Key followed this by asking "can North Wilkesboro do this". I told Mr. Key that I would call him back after asking around the office to see if other staff was aware or involved with this incident. 4/23/2012 George Smith Conversation: The same morning I spoke with George Smith with the Surface Water Section of DWQ in the WSRO. George had received a call from Mr. Jimmy Martin ORC with the town of North Wilkesboro WWTP. He said that Mr. Martin's call concerned discharge from a spill that occurred at the facility on Saturday April 21, 2012 and that Mr. Martin had photos taken of the incident. 4/23/2012 Jimmy Martin Conversation: The same morning I spoke with Mr. Jimmy Martin ORC with North Wilkesboro concerning the incident that occurred on Saturday (4/21/2012). Mr. Martin stated that there was a discharge of material down the hillside behind the Nature Works facility on the subject date. Mr. Martin also indicated that there was a very strong odor present as well. 4/23/2012 Incident Investigation at the Nature Works Organics Facility: DWQ staff members G. Smith, D. Denard and myself conducted an incident investigation at the Nature Works facility located in North Wilkesboro. The following persons were also present for this investigation, but did not necessarily accompany DWQ during all portions of the investigation: Mr. Dennis Key (ORC from Southern Soil Builders); the following Nature Works representatives- Mr. Bob Binkley, Mr. Mark Helms, Mr. Cory (unknown last name), and Mr. Thomas (unknown last name). NOTES: • DWQ entry at 11:15 am. • Mr. Key provided March 27-29, 2012 records for the waste analysis, fecal coliform results, and volatile solids calculations. • Mr. Key provide the March 30, 2012 Utilization Agreement that Mr. Bill Arnold signed. • Mr. Binkley indicated that the Tyson waste is heated to 200° F during the treatment process at Nature Works. • Mr. Key stated that the Saturday April 21, 2012 incident originated as a result of an emergency call that was made to 911 concerning a spill in the area of the Nature Works facility. • When asked why Tyson was now sending 100% of the waste material to Nature Works. Mr. Helms answered stating that Tyson stopped using TRS to haul the material to SC because it was cheaper to use Nature Works for disposal. • Mr. Cory (unknown last name) and Mr. Thomas (unknown last name) were reported as Nature Works employees by Mr. Bob Binkley. It should be noted that both of these men were present and assisting Mr. Bill Arnold on March 15, 2012 when DWQ conducted a complaint investigation. • DWQ exit at 12:40 pm. Page: 2 'il Permit: WQ0035777 Owner - Facility: Nature Works Organics Inspection Date: 04/23/2012 Inspection Type: Complaint Reason for Visit: Complaint Type Yes No NA NE Land Application ❑ Distribution and Marketing ■ Record Keeping Yes No NA NE Is GW monitoring being conducted, if required? ❑ ❑ ■ ❑ Are GW samples from all MWs sampled for all required parameters? ❑ ❑ ■ ❑ Are there any GW quality violations? ❑ ❑ ■ ❑ Is GW-59A certification form completed for facility? ❑ ❑ ■ 0- Is a copy of current permit on -site? ❑ ❑ ❑ ■ Are current metals and nutrient analysis available? ■ ❑ ❑ ❑ Are nutrient and metal loading calculating most limiting parameters? ■ ❑ ❑ ❑ a. TCLP analysis? ❑ ❑ ❑ ■ b. SSFA (Standard Soil Fertility Analysis)? ❑ ❑ ❑ ■ Are PAN balances being maintained? ❑ ❑ ❑ ■ Are PAN balances within permit limits? ❑ ❑ ❑ ■ Has land application equipment been calibrated? ❑ ❑ ❑ ■ Are there pH records for alkaline stabilization? ❑ Cl ■ ❑ Are there pH records for the land application site? ❑ ❑ ■ ❑ Are nutrient/crop removal practices in place? Cl ❑ ❑ ■ Do lab sheets support data reported on Residual Analysis Summary? ❑ ❑ ■ ❑ Are hauling records available? ❑ ❑ ■ ❑ Are hauling records maintained and up-to-date? ❑ ❑ Cl ■ # Has permittee been free of public complaints in last 12 months? ❑ ■ ❑ ❑ Has application occurred during Seasonal Restriction window? ❑ ❑ ■ ❑ Comment: See summary Pathogen and Vector Attraction Yes No NA NE a. Fecal coliform SM 9221 E (Class A or B) ■ ❑ ❑ ❑ Class A, all test must be <1000 MPN/dry gram ■ Geometric mean of 7 samples per monitoring period for class B<2.0*10E6 CFU/dry gram ■ Fecal coliform SM 9222 D (Class B only) ❑ ❑ ■ ❑ Page: 3 Permit: WQ0035777 Owner - Facility: Nature Works Organics Inspection Date: 04/23/2012 Inspection Type: Complaint Reason for Visit: Complaint Geometric mean of 7 samples per monitoring period for class B<2.0`10E6 CFU/dry gram ❑ b. pH records for alkaline stabilization (Class A) ❑ ❑ ■ ❑ c. pH records for alkaline stabilization (Class B) ❑ ❑ ■ ❑ Temperature corrected ❑ d. Salmonella (Class A, all test must be < 3MPN/4 gram day) ❑ ❑ ■ ❑ e. Time/Temp on: ❑ ❑ ■ ❑ Digester (MCRT) ❑ Compost ❑ Class A lime stabilization ❑ f. Volatile Solids Calculations g. Bench -top Aerobic/Anaerobic digestion results Comment: Treatment Check all that apply Aerobic Digestion Anaerobic Digestion Alkaline Pasteurization (Class A) Alkaline Stabilization (Class B) Compost Drying Beds Other Comment: See summary ■ ❑ ❑ ❑ OO■❑ ■ Page: 4 Permit: Nature Works WQ0035777 Site: North Wilkesboro 2nd Street Facility Area of Spill This map was produced for illustrative purposes. Information data used for this map were collected from federal, state, county, and private organizations. While every effort is made to keep this map accurate and up-to-date, it is not intended to replace an official source. Under no circumstances shall the State of North Carolina be liable for any actions taken or omissions made from reliance on any information contained herein from whatever source nor shall the State be liable for any other consequences from any such reliance. Feet 0 170 340 680 v' Map Datium: NAD83 Legend Map Projection: NC State Plan Map Scale: 1:4,800 p Waypoints Winston-Salem Regional Office 585 Waughtown Street, Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX 336-771.4631 1 Customer Service:1-877-623-6748 Internet: ht1pJ1portal.ncdenr.or&eb1wq An Equal Opportunity 1 Affirmative Action Employer 1 inch = 400 feet NorthCarohna Runoff on hillside. Arrow indicates direction of flow Solids in stream. Solids, Oil and Grease in stream. 3/15/2012 PHOTOS Runoff on hillside. Solids, Oil and Grease in stream. 6 of 41 M -V jxv M 4N, Solids, Oil and Grease in stream. Page I of 7 Solids, Oil and Grease in stream. Solids, Oil and Grease in stream. Solids, Oil and Grease in stream. 3/15/2012 PHOTOS Page 2 of 7 . Solids on stream bank. Red arrow indicates close-up of area in photo 7. Solids, Oil and Grease in stream. Red arrow indicates close-up of area in photo 11. 3/21/2012 PHOTOS Spillage and channel beside frac tanks Spillage and channel beside frac tanks. Silt screen at crest of hill above stream behind frac tanks. Page 3 of 7 x 3 _ T t �S Spillage and channel beside frac tanks. With channel entering drain pipe. Silt screen at crest of hill in background. 16 of 41 �. -:j - -f i _1 j Background: Spillage and channel beside frac tanks with water exiting drain pipe. Foreground: Silt screen at crest of hill above stream which is located behind frac tanks. 4/22/2012 PHOTOS 18 of 41 Spillage around storm drain and roof down spout. 20 of 41 nTV "� 1. d Close-up of roof down spout drain into which spill was conveyed. 22 of 41 x x - r Close-up of spillage channel entering drain pipe. Same as in 3/21/2012 photos 13, 14, 15 and 16. Page 4 of 7 19 of 41 t r a c' . � e - z r �.+�yyyy� T b Spillage around storm drain and roof down spout. 21 of 41 Spillage and channel beside frac tanks. With channel entering drain pipe. Same as in 3/21/2012 photos 13, 14, 15 and 16. 23 of 41 IMI ;,u✓ pis Ali Y � Silt screen at crest of hill above stream which is located behind frac tanks. 4/22/2012 PHOTOS 24 of 41 Spillage around frac tank transfer hoses and valves. Wetted area from spill around frac tanks. 25 of 41 Page 5 of 7 Wetted area from spill around frac tanks. 27of4l 47 Wetted area from spill around frac tanks. Wetted area from spill around frac tanks. Silt screen at crest of hill above stream which is located behind frac tanks. Silt screen at crest of hill above stream which is located behind frac tanks. Spillage channel down hill to stream below. 4/22/2012 PHOTOS Page 6 of 7 Silt screen at crest of hill above stream which is located behind frac tanks. Silt screen at crest of hill above stream which is located behind frac tanks. Spillage that passed through or under silt screen. Spillage channel down hill to stream below. 4/23/2012 PHOTOS Spillage channel down hill to stream below with lime applied. Same are as 4/22/2012 photos 34 and 35. Storm drainage pipe discharge on side of hill. Red arrow indicates close-up of Spillage channel down hill to stream below with lime applied. Page 7 of 7 Spillage channel down hill to stream below with lime applied. Same are as 4/22/2012 photos 34 and 35. Spillage channel down hill to stream below with lime applied. Same are as 4/22/2012 photos 34 and 35. Spillage channel down hill to stream below with lime applied. Untitled - Google Maps Page 1 of 1 U ntitled Public - 0 views Created on Apr 20 • By princess28115 Updated < 1 minute ago WQ003577 field location Get Google Maps on your phone i Ted the word "GMAPS to 466453 r http://maps.google.com/maps/ms?11=36.011339,-80.736465&spn=0.234391,0.43 8766&t=... 4/20/2012 April 13, 2012 Ms. Sherri V. Knight Regional Supervisor Aquifer Protection Section North Carolina Department of Environment and Natural Resources Division of Water Quality 585 Waughtown Street Winston-Salem, North Carolina 27107 Re: Permit N�o.�WQ0035777 Dear Ms. Knight, NatureWorks Organics, LLC has.received your review and investigate the alleged permit con( respond to each of the four items (numbered I it is inappropriate and unnecessary for youra for the alleged violations you have raised.. as you requested, and we would we co of NCDENR to answer any questions�y(a 'a�. further action is necessary on your pertt your agency in order to confirm t.aTatue permit. RECENED N.C. Dept. of ENR APR 1 T 2012 Winston-Salem Regional Office :p, . 2012 and has had an opportunity to olaions outlined therein. This letter will ulave raised and explain to you why we believe ybpursue any enforcement action or sanctions ; pponding within ten days of receipt of your letter Kmity to meet with you or other representatives or further explain why we do not believe any i also welcome continued interaction with you and is in full compliance with all requirements of the NatureWorks is a com an Qr` initi d't `'e'nvironmental awareness and protection. The entire basis P 'S 1? of the company is to prorxro."Phtal protection by the recycling of otherwise useless waste material and develop(ng eriip�t��►itlly friendly organic fertilizers. In addition, we are producing a primary component ofdels;tf{yf successful, we will significantly contribute to the use of biofuels in the futuek,it�nh{tttly`flucing the use of fossil fuels. We are committed to this plan and welcome your s*%,, a l'' h arcJgMentaIly friendly corporate citizen. Before addressor fltd 1*pfiff outlined in your letter, you should be aware that prior to the transfer of any resic�isot* ;A�raic� NatureWorks did have an analysis of the residuals conducted by Research Fll'al�ii �; IiQttories in Kernersville, North Carolina. We would be happy to provide you with{th" ftlesdDIU!`����Nanalyses for your review. Mr. Arnold, prior to taking ownership of the residuai<S�`Ifor IattareW�pr s, took the analyses to the Yadkinville, North Carolina office of the U.S. Sol] gnd`WdritiJllfiIe was informed by that office that the materials were considered fertilizer andpd15e�pJl'd 'Hst about anywhere." No need for any permit was indicated to Mr. Arnold and he ferenership of the material and apply it to his land as he deemed appropriate. In spite pf�apan btti i ese assurances that Mr. Arnold's land application was not an environmental orrguol'yissi:TatureWorks continued to evaluate this and other options. Mr. Mitch Vestal of 1Vtu%rirk sole with Mr. Jon Risgaard of your office and discussed the potential land application of t'e tijalt�ral5z ;its a result of those discussions, and in spite of the assurances received by Mr. AizJa dr f414t ,,w rks determined that it would be appropriate to obtain a residuals land application 4zti;�1#terf'taining Mr. Dennis Key of Southern Soil Builders to assist in this area, Mr. Vestal and Myj of�ejialf of NatureWorks, submitted the application that resulted in the issuance of Permit illrQ00,5/ Ton February 22, 2012. The application included the results of additional testing that hl be`e;'ri'dtYiducted on the materials. 296 1 Clemmons, NC 27012 1 p: 336.998.3170 1 info@natureworksorganics.com I. March 15, 2012 Complaint Investigation I. Based on the facts outlined in the previous paragraph NatureWorks, in good faith, did not believe the materials transferred to Mr. Arnold were considered "waste." Without debating the statutory definition of this term, there was never a knowing violation of the referenced statute prior to submission of the application for the permit to your office. 2. Mr. Arnold has received and signed a Utilization Agreement in accordance with Condition III.9. and 10. of the permit He signed theAgreement'on March 30, 2012: 3. NatureWorks has contracted with Southern Soil Builders for. -the application of all residuals. All applications meet required buffers as outling.l in the permit. In �. addition, all residuals are being applied within agronornx`,rates. 4. Dennis Keys of Southern Soil Builders is the ORC of e'permit and he inspects application areas on each application. event Also,ijoperation and maintenance AM ,: plan has been implemented which mandates wlN. inspections shall take place and by whom. « }; 5. While the tanks at Mr. Arnold's farm refere6'... ley you have been used for short term storage, much less than the fourteen>da aIlowed by the permit (and therefore not a violation of the permit in any evetlt�;tanks are in the process of being relocated to the Natureworks facilittfi}%forth Wilkesboro. II. March 16, 2012 Complaint On March 15, 2012 Mr. Key of Mitchell in which he was giver areas upon which they had nai' site on March 16, but based. C krijowing] providing resit, small amount of the rqq)' s' X; Mr. Arnold had ivrevaQarsly aoi III. March 21, }t Builders had a telephone conversation with Mr. f.. roval for Mr. Arnold to land apply residuals to any ly been applied. Mr. Cockerham was present at the val from Mr. Patrick Mitchell, NatureWorks was not nold in violation of the permit. It does appear that a been applied on that day to a small area upon which of the residuals. Investigation Mr. Arnoldft.en if he indicated on March 21 that he had not yet received any guidance fhtvreWor,Yts ro Mr. Key had verbally given Mr. Arnold guidance on the applicatLa0 a O Och 16. In addition, Mr. Key has been retained as the ORC for NatureWoksn,xs aohg as such on an ongoing basis. With respect to the concerns ,4a roc e� exnreC se:Yeiarili'ntlie site visit: i erY eft storage capacity of 42,000 gallons is deemed by NatureWorks to be f 1ti0na163,000 gallons of capacity is being added as outlined above. i. certain the cracks and holes in the floor result in any leaching, all holes k the cement have been sealed and all of the cement under the worm beds sjaected and sealed as needed. ;catch basin has been installed at the cleanout area in the back of the facility tnp pump has been added to return any spillage to the storage tanks. of treatment, samples and utilization of material in worm beds is being ied. All material goes through a heat exchanger and oil is removed to meet all i-vector requirements of the permit 29, 2012 Complaint Investigation respect to the three bullet points in this section, Mr. Keys, as the ORC has ensured that plications by Mr. Arnold are in accordance with the permit. All well setbacks and slope ctions are being followed to the best of his and NatureWorks knowledge. Again, Mr. i nfo@ natureworkso rga n i cs, co m z Q0 r+ 0* ME Ir 0 n� Arnold's statement that he had not received any guidance from NatureWorks as of March 29 is simply mistaken, and in fact is belied by the next sentence which indicates that Mr. Key had met him at the field and shown him well setbacks and slope restrictions. In addition, the irrigation system is no longer used. In summary, NatureWorks has in the past and will continue to strive to comply with all applicable environmental statutes and regulations. We are committed to working with you and your agency to ensure that you are completely assured that NatureWorks is in compliance with all permit requirements. We also encourage you to work with Mr. Key on NatureWorks' bonalf. Finally, NatureWorks strongly believes that any sanctions or enforcement action are brth unnecessary and unwarranted under the circumstances. A110 Please feel free to contact any management personnel at Naturel information or have further questions. I can be reached at (336) We Iook forward to hearing from you and working with you Sincerely, 'Charles A. Blixt Chairman Cc: Mr. Mitch Vestal Mr. Bob Binkley Mr. Danny Cockerham Mr. Doug Baxter Mr. James Brown Mr. Dennis Key Mr. Joseph Bumgarner Mr. William Arnold Mr. Justin Henders.qffi= me if you need further 296 1 Clemmons, NC 27012 1 p: 336.998.3170 1 info@natureworksorganics.com G' ! APIWA NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Governor Director April 3, 2012 CERTIFIED MAIL # 7010 0290 0001 4856 3822 RETURN RECEIPT REQUESTED Mr. Mitch Vestal, Senior Vice President Nature Works Organics 1151 Strathmore Circle Winston-Salem, NC 27104 SUBJECT: Notice of Violation/Notice of Intent to Enforce Permit Condition Violations — NOV-2012-OP-0005 North Carolina General Statute Violations Permit No. WQ0035777 Wilkes County Dear Mr. Vestal: Dee Freeman Secretary On March 12, 2012 the North Carolina Division of Water Quality's Winston-Salem Regional Office (DWQ) received a complaint from the Yadkin County Health Department concerning the land application of a waste too close to surface waters at Mr. William Arnold's farm located on the corner of Bethel Church Road and Mize Road in Yadkin County. DWQ staff determined that the subject waste being land applied by Mr. William Arnold was liquid residuals waste from your facility located in Wilkes County. This complaint is one of a total of four complaints that DWQ has received thus far concerning waste application at Mr. Arnold's farm since January 27, 2012. The following is a listing of the subsequent investigations that have occurred and the observed violations. I. March 15, 2012 Complaint Investigation On March 15, 2012 Mr. Patrick Mitchell of this office made a site visit to the subject property to investigate the above mentioned complaint received from the Yadkin County Health Department on March 12, 2012. The investigation revealed the following violations: 1. Land application of residuals from Nature Works Organics has been occurring at Mr. Arnold's farm since at least December 16, 2011. Records submitted to DWQ indicate that greater than 80 tanker loads or 520,000 gallons. or more of liquid residuals from Nature Works Organics have been delivered and land applied at Mr. Arnold's farm prior Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, NC 27107 Phone: 336-771-50001 FAX: 336-771-4631 NCDENR Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.om Nne orthCarohna Naturally An Equal Opportunity 1 Affirmative Action Employer Nature Works Organics April 3, 2012 NOV/NOI (NOV-2012-OP-0005) WQ0035777 to February 22, 2012, when Nature Works Organics received a residuals land application permit (Permit No. WQ0035777) from DWQ. This is a violation of North Carolina General Statute 143-215.1(a)(2), which prohibits the land application of waste without a valid permit. 2. Nature Works Organics did not establish a Utilization Agreement with Mr. William Arnold prior to distributing residuals to him. This is a violation of Permit Condition III. 9. & 10. Permit Condition III. 10. informs the receiving party of proper residuals handling, guidance and requirements. Residuals were improperly land applied by Mr. Arnold likely as a result of Nature Works Organics failing to provide this required information. 3. The following Permit Condition violations occurred at Mr. Amolds farm due to improper land application: • Permit Condition II. 1. — the residuals management program shall be properly operated at all times so there is no discharge to surface waters. The improper land application of residuals resulted in multiple points of discharge to surface waters. The impacted unnamed tributaries flow into Fisher Creek which is classified as a Water Supply (WS-III) water of the state. This designation identifies waters used as sources of water supply for drinking, culinary, or food processing purposes. The discharge of this waste into the waters of the State is also a violation of North Carolina General Statute 143-215.1.(6). • Condition II. 7. — land application of residuals shall be greater than or equal to 100 feet from surface waters. Our investigation determined that residuals were applied as close as 10 feet from a freshwater pond and into an intermittent stream. • Condition II.7. — land application of residuals shall be greater than or equal to 25 feet from a ditch or waterway. Residuals were applied into ditches and waterways. • Condition II. 8. — land applied residuals shall not be applied at rates in exceedance of agronomic rates. The estimated amount of Plant Available Nitrogen (PAN) that was applied by Mr. Arnold likely is well over the approved PAN rate for the crop and soil type located at his farm. Records submitted to DWQ show that greater than 144 tanker loads or 936,000 gallons or more of liquid residuals from Nature Works Organics had been land applied at Mr. Arnold's farm from December 16, 2012 through March 22, 2012. This PAN estimation does not include other sources of PAN (i.e., poultry litter applications, commercial fertilizers, or others) or that some fields are utilized as pasture and do not receive the 100% PAN credit. 4. Nature Works Organics failed to institute an inspection plan for the application fields prior to each residuals land application event. This is a violation of Permit Condition V. 2., which requires the Permittee or designee (ex. an ORC) to inspect the residuals application facilities (i.e., application fields) prior to each land application event. Page 2 of 5 Nature Works Organics NOV/NOI (NOV-2012-OP-0005) April 3, 2012 WQ0035777 5. Nature Works Organics has approximately 63,000 gallons of residuals storage capacity located on Mr. Arnold's farm in the form of three 21,000 gallon tanks. This is a violation of Permit Condition III. 11. which prohibits the use of an alternate storage site being used without prior approval from the Division. On March 15, 2012 DWQ attempted to contact Mr. Mitch Vestal of Nature Works Organics and left a message with a Nature Works representative. Mr. Danny Cockerham of Nature Works Organics then contacted DWQ. Mr. Cockerham was informed of the violations that had occurred at Mr. Arnold's farm. DWQ's understanding from the conversation with Mr. Cockerham was that the land application activities involving Mr. Arnold would be stopped until completion of the investigation. II. March 16, 2012 Complaint Investigation On March 16, 2012 DWQ received an anonymous complaint alleging over application of waste and waste being applied too close to surface waters at Mr. William Arnold's farm located, again, on the corner of Bethel Church Road and Mize Road in Yadkin County. On March 16, 2012 Mr. Derek Denard of this office made a site visit to the subject property to investigate this complaint. It was confirmed by Mr. Denard that the waste material was residuals from Nature Works Organics and that additional, new violations of the above mentioned had occurred. Mr. William Arnold was again applying the residuals. This is a violation of Permit Condition III. 13., which states the Permittee shall not distribute residuals to any person or entity known to be applying residuals contrary to the conditions required in the Utilization Agreement. Mr. Danny Cockerham of Nature Works Organics was present at the site at the time of Mr. Denard's investigation and was aware of March 16, 2012 complaint. III. March 21, 2012 Follow-up Inspection & Investigation On March 21, 2012 DWQ staff members Mr. Patrick Mitchell and Mr. Derek Denard conducted a follow-up inspection as part of the continued investigation of Nature Works Organics. A site meeting was scheduled with Mr. William Arnold at his farm. A separate site meeting was also scheduled with Mr. Danny Cockerham to meet at the Nature Works Organics facility. Additional information was requested from each meeting and later received by DWQ. It should be noted that Mr. Arnold stated that he was still applying residuals on a regular basis and that he had not yet received any guidance from Nature Works Organics as required in the permit. This is a continued violation of Permit Conditions III. 13. and III.9. & 10. During the Nature Works Organics site meeting, DWQ reiterated the violations that had occurred to date, discussed the permit requirements with Mr. Cockerham, and once again strongly recommended to Mr. Cockerham that Nature Works Organics work with an ORC for land application activities. The following concerns should also be noted from the facility site visit: A. There were two 21,000 gallon storage tanks, for a total storage capacity of 42,000 gallons at the facility used for Class A residuals storage. Is this sufficient? Page 3 of 5 Nature Works Organics NOV/NOI (NOV-2012-OP-0005) April 3, 2012 WQ0035777 B. Cracks and holes in floor of the facility potentially leaching waste offsite and/or to ground water. C. Spillage and the cleanout area in back of the facility leading to a ditch and bermed area. D. There is the potential for residuals not to be treated properly to meet pathogen -vector attraction reduction requirements at the Nature Works facility due to storage capacity at the facility, volume of waste being transported to the facility, and the possibility of waste being hauled to the receiving farms bypassing the treatment works. We strongly advise you to keep detailed records of treatment, sample location, and utilization of material used in worm beds versus land application. IV. March 29, 2012 Complaint Investigation On March 29, 2012 DWQ received another anonymous complaint concerning over application of waste and the presence of a nuisance odor condition on a field adjacent to Mr. Arnold's farm located on Bethel Church Road. On March 29, 2012 DWQ conducted a complaint investigation at the subject field. Mr. Arnold accompanied DWQ during a brief portion of this investigation. It was confirmed that the material being land applied by Mr. Arnold was again indeed residuals from Nature Works Organics. No land application was occurring at the time of the site investigation. Mr. Arnold again indicated that he has not received any guidance or requirements from Nature Works Organics. Mr. Arnold indicated that Mr. Dennis Key of Southern Soil Builders had met him at the subject field and shown him where to apply based upon well setbacks and slope restrictions. Mr. Arnold alone preformed the irrigation of the residuals. The following Permit Condition violations were noted: • Condition II. 7. states that land application of residuals shall be greater than or equal to 100 feet from a well. A minor amount of residuals were observed to be applied and/or tracked within 75 feet of the onsite well. • Condition III. 8. g. states that residuals shall not be surface land applied to land with slopes greater than 10%. There were two minor areas of the field where residuals were observed to have been applied onto slopes >10%. • Condition III. 13. which states the Permittee shall not distribute residuals to any person or entity known to be applying residuals contrary to the conditions required in the Utilization Agreement. This was the third confirmed complaint that DWQ had received concerning land application activities of Mr. Arnold applying Nature Works Organics residuals. It should be noted that our current records indicate that we have received a total of four separate complaints concerning waste applications at Mr. William Arnold's farm since January 27, 2012. The initial January 27, 2012 complaint was investigated by a staff member with another section within DWQ. This anonymous complaint concerned nuisance odor conditions at Mr. Arnold's farm resulting from the land application of waste. Given the hauling and delivery dates on the records submitted to DWQ, this waste was likely from Nature Works Organics. Permit Condition VI. 2. states that this permit shall become voidable if the residuals land application events are not carried out in accordance with the conditions of this permit. Page 4 of 5 Nature Works Organics NOV/NOI (NOV-2012-OP-0005) April 3, 2012 WQ0035777 Our office is considering the pursuit of punitive sanctions for these violations against Nature Works Organics. If you wish to present an explanation for the violations cited, or if you believe there are other factors which should be considered, please send such information to me in writing within ten (10) days following receipt of this letter. Any additional information will be reviewed, and if an enforcement action is still deemed appropriate, that information will be forwarded to the Director with the enforcement package for their consideration. Your written response should be sent to my attention at the address shown on the letterhead. Be advised that NC General Statutes provide for penalties of up to $25,000 per day per violation as well as criminal penalties for violations of state environmental laws and regulations. Your immediate attention is greatly appreciated. If you have questions concerning this Notice, please contact Mr. Patrick Mitchell or myself at (336) 771-5000. Sincerely, Sherri V. Knight Regional Supervisor Aquifer Protection Section enc.: Photos cc: Mr. Bob Binkley, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 Mr. Danny Cockerham, Nature Works Organics — 4140 Clemmons Road, Suite 296, Clemmons, NC 27012 Mr. Doug Baxter, Tyson Foods, Inc. —13264 Mountain Rd., Glen Allen, VA 23059 Mr. James Brown, Tyson Foods, Inc. —1600 River St., Wilkesboro, NC 28697 Mr. Dennis Key, Southern Soil Builders — 958 Hoots Rd., Roaring River, NC 28669 Mr. Joesph Bumgamer, Bumgarner Services — 3204 Statesville Rd., North Wilkesboro, NC 28659 Mr. William Arnold — 2617 Bethel Church Rd., Yadkinville, NC 27055 Mr. Justin Henderson, Yadkin County Health Department Mr. Ed Hardee, APS Central Office APS WSRO Files Page 5 of 5 Analytical Results Southern Soil Builders 958 Hoots Road Roaring River NC 28669 Entered 3/27/2012 Reported: 4/11 /2012 For: N WO Sample ID Parameter Cust ID Result Units Method Date Analyzed Analyst 120327-18.1 % Solids 1 11.7 % SM2540B 3/27/12 CL 120327-18.1 Fecal Coliform MTF 1 20 MPN/g SM9221 CE 3/27112 CL 120327-18.1 Geometric Mean 1 33 MPN/g dry wt. basis 3/28/12 CL 120327-18.2 % Solids 2 11.0 % SM2640B 3/27/12 CL y 120327-18.2 Fecal Coliform MTF 2 45 MPN/g SM9221 CE 3/27/12 CL 120327-18.3 % Solids 3 10.9 % SM2540B 3/27/12 CL 120327-18.3 Fecal Coliform MTF 3 64 MPN/g SM9221 CE 3/27/12 CL F 120327-18.4 % Solids 4 11.2 % SM2540B 3/27/12 CL 120327-18A Fecal Coliform MTF 4 54 MPN/g SM9221 CE 3/27/12 CL " 120327-18.5 % Solids 5 10.6 % SM2540B 3/27112 CL 120327-18.5 Fecal Coliform MTF 5 22 MPN/g SM9221 CE 3/27/12 CL 120327-18.6 % Solids 6 10.4 % SM2540B 3/27/12 CL 120327-18.6 Fecal Coliform MTF 6 22 MPN/g SM92210E 3/27/12 CL 120327-18.7 % Solids 7 11.0 % SM2540B 3/27/12 CL 120327-18.7 Fecal Coliform MTF 7 27 MPN/g SM9221 CE 3127/12 CL 120327-18.8 % Volatile Solids In 24.1 % SM2540G 4/3/12 CL '1 120327-18.9 % Volatile Solids Out 11.3 % SM254OG 4/3/12 CL Ii Respectfully submitted, Dena Myers / 4 NC Cert #440, NCDW Cert #37755, EPA NCO0909 P.O. Box 228 a Statesville, North Carolina 28687 • 704/872/4697 Ze- 17- /--k a�;r 1)-n t, D Customer Appreciation Days - $19.99 Oil Change! Page 3 of 3 ��SaieUmubacribo- This email was sent to ehuffman28078@gmail.com by south lu besinc(a)iiffvlubesoutheast.com Update Profile/Email Address I Instant removal with SafeU nsubscri bell I Privacv Policy. Jiffy Lube 1 1890 Kingsley Avenue I Orange Park I FL 132073 http://campaign.r20.constanteontact.com/render?llr=e6vwg4bab&v=001 QhuZciaLI3 WdS_... 3/23/2012 Iredell County - Google Maps Page 1 of 1 Goole Get Google Maps on your phone 9 Textthe word"GMAPS"to 466453 Many Rd 0 Q Fid ova rtimany Rd� a a{` 4� z Hunting Greek Preserves 4-fe% N OF a Iredell County application of material from WQ0035777 Unlisted • 0 views Created on Apr 20 • By pdncess28115 Updated < 1 minute ago Iredell County field where applcication of material from WQ0035777 is located. �a RcT. s Rd aL°F 02012 Google - Map data 02012 oogle - http://maps.google.comlmapslms?11=36.046566,-80.7263 8&spn=0.014643,0.027423&t=h... 4/20/2012