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HomeMy WebLinkAboutNCG500221_Regional Office Historical File Pre 2018 (2)Beverly Eaves Perdu Governor DAVID VERLEN X . •� NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality e Coleen H. Sullins Director October 19, 2009 PRESIDENT IMC-METALSAMERICA, LLC 135 BOILING SPRINGS ROAD SHELBY NC 28152 Dear Mr. Verlen: r. Dee.Freeman Secretary OCT 2 8 2000 Subject: NPDES Permit Modification-Name/Ownerhship Change IMC-MetalsAmerica, LLC Formerly: MetalsAmerica, Inc. Certificate of Coverage NCG500221 Cleveland County In accordance with your request, received October 12, 2009, we are forwarding herewith the modified Certificate of Coverage (CoC) page for the subject facility. This Certificate of Coverage is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007. This permit expires on July 31, 2012. The following information is included with your permit package: ■ A copy of the Certificate of Coverage for your treatment facility ■ A copy of General Wastewater Discharge Permit NCG500000 ■ A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000 If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. This CoC is not transferable except after notice to the Division of Water Quality. The Division may require modification or revocation and re -issuance of the CoC. Contact the Mooresville Regional Office prior to any sale or transfer of the Permitted facility. Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 91M07-63001 FAX: 91M07-64921 Customer Service: 1-877-623-6748 NorthCarohna Internet: w----.aterquality.org Nahlral/ff If you have any questions concerning this permit modification, please contact the Point Source Branch at telephone number (919) 807-6304. Sincerely, C leen H. Sullins 7 cc: Central Files / MooresvillelZeg oral Office, Surface Water Protection Fran McPherson, DWQ Budget Office (letter only) NPDES General Permit File NCG500221 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org NorthCarolina ,l atm,rL llm STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG500000 CERTIFICATE OF COVERAGE NCG500221 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, IMC-MetalsAmerica, LLC is hereby authorized to discharge Boiler Blowdown & Cooling Tower Blowdown from a facility located at IMC-MetalsAmerica, LLC 135 Old Boiling Springs Road Cleveland County to receiving waters designated as Brushy Creek in subbasin 30804 of the Broad River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This certificate of coverage shall become effective October 19, 2009. This Certificate of Coverage shall expire July 31, 2012. Signed this day October 19, 2009. Co en H. Sullins, Director ivision of Water Quality By Authority of the Environmental Management Commission a IMC-MetalsAmerica, LLC 135 Old Boiling Springs Road, Shelby, NC 28152 (phone) 704-471-6505 (fax) 764-471-6513 (email) dick a,imc- rgroup.com October 8, 2009 NCDENR Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, NC 27699-1617 Phone: 919-807-6378 Re: NPDES General Permit No. NCG500000 (Certificate NCG50.0221) and NPDES General Permit No. NCG030000 (Certificate NCG030170) Gentlemen, Attached please find forms for change of name and ownership for MetalsAmerica Inc at the above address, for our stormwater runoff permit and for our boiler blowdown permit. Our management, operations and equipment remain unchanged under the new ownership. Enclosed please find: two copies for each permit of your name/ownership change form two copies ownership change documentation Please feel free to contact me at the above address and phone number if need be. VARichard W. Strachan L E IVE. r; Technical Director IMC-MetalsAmerica, LLC OCT 12 2009 DEAR - WATER QUALITY POINT SOUR(E BRANCH A. 0W rF9QG Beverly Eaves Perdue, Governor CO Dee Freeman, Secretary >_ North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality SURFACE WATER PROTECTION SECTION . ' 7 I"vE.RIB'ITN,AlYIE/Q�?6'NERSHIPCHANGE y I. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage N 1 IN 0` G 5 10 1 0 12 2 1 11. Permit status prior to requested change. a. Permit issued to (company name): metalsAmerica Inc b. Person legally responsible for permit: Peter A Schorsch First MI Last Owner Title Permit Holder Mailing Address 165 Township Line Rd, Jenkintown PA 19046 City State Zip (215) 517-6000 (215) 517-6050 Phone Fax c. Facility name (discharge): metalsAmerica Inc. d. Facility address: 135 Old Boiling springs Road Address Shelby NC 28152 City State Zip e. Facility contact person: Richard W. Strachan (704) 471-6505 First / MI / Last Phone 11I. Please provide the following for the requested change (revised permit). a. Request for change is a result of: X Change in name of the facility X Change in ownership of the facility If other please explain: b. Permit issued to (company name): IMC-MetalsAmerica, LLC c. Person legally responsible for permit: David Verlen First MI Last President RECEIVED OCT 1 2 2009 DENRde *4a'FYRaQU e): POINTeS( t%Zr ANCH f. Facility contact person: Title 135 Old Boiling Springs Road Permit Holder Mailing Address Shelby NC 28152 City State Zip (704) 471-6501 david@inm-group.com Phone E-mail Address IMC-MetalsAmerica, LLC 135 Old Boiling Springs Road Address Shelby NC 28152 City State Zip Richard W Strachan First MI Last Revised 812008 (704) 471-6505 dick@imc-group.com PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 Phone E-mail Address IV. Permit contact information (if different from the person legally responsible for the permit) Permit contact: Richard W Strachan First MI Last Technical Director Title 135 Old Boiling Springs Road Mailing Address Shelby NC 28152 City State Zip (704 471-6505 dick@imc-gro".com Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? X Yes ❑ No (please explain) VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: X This completed application is required for both name change and/or ownership change requests. X Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): I, Peter Schorsch, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. r Signature Date APPLICANT CERTIFICATION I, David Verlen, attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Ili,rc -- li LJ" 4 Signature Date .................................... PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Revised 7/2008 v BILL OF SALE �x�� h For good and valuable consideration, the receipt and: suiEciency of. which is hereby: . �* , . i ackriowledore W and p Haut. to that' certain' .A55ET. PURCHASE AGREEMENt (the "Purchase �a greement"): ilated,Iy„' 2409, liy. _and between METALSAIvIERiCA, INC:, a North Carolina : - a�,' corporation,.:THE INTERNATIONAL" .METALS & CHEMICALS GROUP;Pennsylvania ; � li itecl partriarsliip (each a „Seller". and colleetively,:th&."Sellers' and .MA ACQUISITIONS; LLC; a Delaware limited liability'company ("Purchaser's, SeIIers agree to sell; Transfer," assign aril convey to Purchaser all of Sellers' righi,`title and interest in; to and under the assets listed. on. s4. ..: ' r r Exhibit A hereto (collectively;"t-he "Pur6hised' Assets' The Purchased ,Assets shall expressly 211 not include'any of the Excluded Assets; as such term is-def me ig the:Purchase Agreement All" clefii�ed terms'_not defined* shall have the meanings set forth in the Purehase:'Agreernent :+�.� x � :Sehers transfer'to -Purchaser all' o€ thee right, -title .and: interest. in. and to the_.Purchased r y Assets.. . �5 PURCHASED' _'ASSETS' .(AND:.. ANY OR LEASEHOLD IMPROVEIV!)1NTS SUBJECT TO`'ASSUMED CONTRACTS) SHALL �E 1"RANSFERRED . G�y „ ,�' n n_ AS IS AND WHERE IS ,SELLER:S Iy1AKS NO REPRESENTATIONS OR WARRANTIES . `yr kex OF ANY. KIND. OR . NATURE: (EXCEPT . AS SET FORTH . IN ARTICLE :VI OF THE PI3RCHASE. AGREEIVIENT). NO STATUTORY OR OAR WARRANTIES AS TO CONDITION OF THE. PURCHASED. ASSETS OR THE MERCHANT'ABiLII Y.OR FITNESS r FOR A PARTICULAR PURPOSE OF THE "PURCHASED ASSETS (OR SUCH:EQUIPMENT Y Ste'�It OR LEASEHOLD IlVIPRQVEMENTS) ."SHALL BE RAP AND.. SELLERS 'HEREBY " a < �ISGL- AB - NY RF.PR ES=ATIQ TO THE I' OR �Ts�� ".AS — -- -- x= Graf x ; CONDITION.OF THE -PURCHASED ASSET'S (OR SUCH EQUIPMENT. OR LEASEHOLD " IMPROVEIviENTS) R TIiBIR-NMRCHANTABILITY OR FIII ESS.FOR A PARTICULAR x ' PURPOSE: As beiween.Seller and;Purchaser only, in addition.to all the consideration paid hereunder, ......r<', P.urcliaser shall be liahle.for all sales,: use; excise,:stamp, docurraentary, frlin91 recording; transfer w " or similar fees or taxes, and shall_ bold. Seller:harmless from. any:.00st relating thereto ,edhcYasemwhich. shall ExceptfoxtheChpter 1.1. Cseadefin'be . filed in and: governed by.. the laws: of the Bankruptcy Count £or'the United States Bankruptcy 2 .. Court "for .the Eastem District. of Pennsylvania and;. where applicable, .the .laws of 'the F Commonwealth .of Pennsylvania, this: Bill of. Sale:.shall be goverbed by;: and .constr<aect in accordance With, the Lativs of."the State of'Comiddicut., vwithout regard:to"iiie conflicts of law principles and, to the extent `applicable, the Bankruptcy Code. ii ' remainder- of this"page intentionally Left blank]' . . 65. Michael F. Easley, Governor Richard W. Strachan metalsAmerica, Inc. 135 Old Boiling Springs Rd Shelby, NC 28152 Dear Permittee: NCDENR AY� o North Carolina Department of Environment a ,at E st°a � .£-- Division of Water Quality n William G. Ross, ,Jr,� ,Secretary AUG 2 �C@Wh H. Sullins, Director Subject: Renewal of coverage / General Permit NCG500000 metalsAmerica, Inc., Certificate of Coverage NCG500221 Cleveland County July 30, 2007 In accordance with your renewal application [received on July 30, 2007], the Division is renewing Certificate of Coverage (CoC) NCG500221 to discharge under NCG500000. This CoC is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated May 9, 1994 [or as subsequently amended]. If any parts, measurement frequencies or sampling requirements contained in this General Permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that this Certificate of Coverage is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility. Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact Jim McKay [919 733-5083, extension 595 or james.mckay@ncmail.net]. Sincerely, zor— �6 4A-'� for Coleen H. Sullins cc: Central Files ° ooxesmlls Regiona� O f°�'ce Snrf`a.ce WafeAPT_6.teclnia NPDES file 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarolina Phone: 919 733-5083 /FAX 919 733-0719 /Internet: www.ncwaterquality.org Nah(rally An Equal Opportunity/Affirmative Action Employer— 50% Recycled/1 0% Post Consumer Paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG500000 CERTIFICATE OF COVERAGE NCG500221 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, metalsAmerica, Inc. is hereby authorized to discharge Boiler Blowdown & Cooling Tower Blowdown from a facility located at metalsAmerica, Inc. Non -contact Cooling, Boiler Blowdown Cleveland County to receiving waters designated as Brushy Creek in subbasin 30804 of the Broad River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This certificate of coverage shall become effective August 1, 2007. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 30, 2007. /--� -A �_ �-"- for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission 1� wl NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director NOTICE OF RENEWAL INTENT Application for renewal of existing coverage under General Permit NCG500000 Existing Certificate of Coverage (CoC): NCG500221 (Please print or type) 1) Mailing address` of facility owner/operator: Company Name Owner Name Street Address metalsAmerica Inc, Peter Schorsch 135 Old Boiling springs Road City Shelby Telephone Number 704 - 471-6505 Email address dick@imc-group.com * Address to which all permit correspondence should be mailed" 2) Location of facility producing discharge: Facility Name metalsAmerica Inc. Facility Contact Richard W. Strachan Street Address 135 Old Boiling Springs Road City County Shelby _ Cleveland Telephone Number 704-471-6505 Email address dick@imc-group. 3) Description of Discharge: State NC ZIP Code 28152 Fax: 704-471-6513 _ State NC ZIP Code 28152 Fax: 704-471-6513 - a) Is the discharge directly to the receiving stream? X❑ Yes ❑ No (If no, submit a site.map with.the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the storm sewer to the discharge,point, if the storm sewer is the only viable means of discharge.) b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property): One c) What type of wastewater is discharged? Indicate which discharge points, if more than one. ❑ Non -contact cooling water Outfall(s) #: X❑ Boiler Blowdown Outfall (s) #: 00 Page 1 of 3 NCG500000 renewal application X❑ Cooling Tower Blowdown ❑ Condensate ❑ Other Outfall (s) #: Outfall (s) #: Outfall (s) #: 001 (Please describe "Other") d) Volume of discharge per each discharge point (in GPD): #001: _up to 10,000 GPD #002: #003: #004 4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge point (if applicable, use separate sheet): ❑ Chlorine ❑ Biocides ❑ Corrosion inhibitors ❑ Algaecide ❑ Other X❑ None 5) If any box in item (4) above [other than None] was checked, a completed Biocide 101 Form and manufacturers' information on the additive must be submitted to the following address for approval: NC DENR / DWQ / Environmental Sciences Section Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 6) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? ❑ Yes X❑ No (If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. ) 7) Discharge Frequency: a) The discharge is: ❑ Continuous X❑ Intermittent ❑ Seasonal* i) If the discharge is intermittent, describe when the discharge will occur: Boiler blowdown daily, cooling tower depends on outside temperature ii) *Check the month(s) the discharge occurs: ❑ Jan ❑ Feb ❑ Mar. ❑ Apr ❑ May ❑ Jun ❑ Jul ❑ Aug. ❑ Sept. ❑ Oct. ❑ Nov. ❑ Dec. b) How many days per week is there a discharge? Up to 7 days per week c) Please check the days discharge occurs: ❑ Sat. ❑ Sun. ❑ Mon. ❑ Tue. ❑ Wed. ❑ Thu. ❑ Fri. Additional Application Requirements: The following information must be included in triplicate [original + 2 copies] with this application or it will be returned as incomplete. ➢ Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. Page 2 of 3 NCG500000 renewal application ➢ Authorization for representatives. If this application will be submitted by a consulting engineer (or engineering firm), include documentation from the Permittee showing that the consultant submitting the application has been designated an Authorized Representative of the applicant. Certification I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Richard W. Strachan Title: Technical Director (Signature of Applicant) North Carolina General Statute 143-215.6 b (i) provides that: 27 July 2007 (Date Signed) Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (1 S U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) This Notice of Renewal Intent does NOT require a separate fee. The permitted facility already pays an annual fee for coverage under NCG500000. Mail the original and two copies of the entire package to: Mr. Charles H. Weaver NC DENR / DWQ / NPDES 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Page 3 of 3 T 81037.000'W 61 14 7 lv'� I / f i "N metals America, Inc. and PPB Z Technologies, Inc. o 135 Old Boiling Springs Road ' c6 Shelby, North Carolina �A— A4?) z � 1. / , �-, , 'I., f.. — 11 � V k - - ` I Y, 11' w / A10F/ M I from "North Carofina.tpo" and 81,35.000, w 1 6%* 1 7 E31*37.000'W 81136.0001 w 81035.000' W MLE coo FEET 1000 METEAS Piinted from TOP01 Q=1 Hafiond Geogmpl& HoHhW (w Jopoma ENGINEERING, ENVIRONMENTAL & CONSTRUCTION SERVICES As Shown D - ATE: 7/24/2006 JrREPARED BY: MEF 81*34.000'W WGS84 61*33.000'W '45, (" Wy%w 81034. 000'W WGS64 81033.000' W metalsAmerica, Inc. and PPB Technologies, Inc. Vicinity Map 135 Old Boiling Springs Road Shelby, North Carolina ECT NO: CLT4-05-132C JrIG. NO: ♦ e�� NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor November 15, 2006 Richard W. Strachan Metalsamerica, Inc. 135 Old Boiling Springs Rd Shelby, NC 28152 William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director Subject: NPDES Permit NCG500000 renewal Certificate of Coverage (CoC) NCG500221 Metalsamerica Cleveland County Dear Permittee: The facility listed above is covered under NPDES General Permit NCG500000. NCG500000 expires on July 31, 2007. Federal (40 CFR 122.41) and North Carolina (15A NCAC 2H.0105(e)) regulations require that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If you have already mailed a renewal request, you may disregard this notice. To satisfy this requirement, the Division must receive a renewal request postmarked no later than February 1, 2007. Failure to request renewal by this date may result in a civil penalty assessment. Larger penalties may be assessed depending upon the delinquency of the request. This renewal notice is being sent well in advance of the due date so that you have adequate time to prepare your application. If any discharge previously covered under NCG500000 will occur after July 31, 2007, the CoC must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1; unpermitted discharges of wastewater may be assessed civil penalties of up to $25,000 per day. If all discharge has ceased at your facility and you wish to rescind this CoC [or if you have other questions], contact me at the telephone number or e-mail address listed below. Sincerely, l Charles H. Weaver, Jr. NPDES Unit cc: Central Files NPDES File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 733-5083, extension 511 / FAX 919 733.0719 / charles.weaver@ncmail.net NOV 1 6 200t Nort-hCarolina Naturally An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt Secretary A. Preston Howard, Jr., P.E., Director JllL 1,� 1998 Richard W. Strachan Metalsamerica, Inc. ni ;1'' .... " -t F ti•..__:,;LT .irk. 135 Old Boiling Springs Road Shelby, NC 28152 Dear Permittee: �I�A I DEHNF10 July 24, 1997 Subject: Certificate of Coverage No. NCG500221 Renewal of General Permit Metalsamerica, Inc. Cleveland County In accordance with your application for renewal of the subject Certificate of Coverage, the Division is forwarding the enclosed General Permit.. This renewal is valid until July 31, 2002. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. The Certificate of Coverage for your facility is not transferable except after notice to the Division. Use the enclosed Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownership of the subject facility. The Division may require modification or revocation and reissuance of the Certificate of Coverage. If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional Office listed below at (704) 663-1699. Once discharge from your facility has ceased, this permit may be rescinded. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact the NPDES Group at the address below. Sincerely, _ A. Preston Howard, Jr., P.E. cc: Central Files `lY�ooresville Regional Office' NPDES File Facility Assessment Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 (919) 733-5083 FAX (919) 733-0719 p&e@dem.ehnr.state.nc.us An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE NO. NCG500221 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Metalsamerica, Inc. is hereby authorized to discharge boiler blowdown, cooling tower blowdown and other similar wastewaters from a facility located at Metalsamerica, Inc. 135 Old Boiling Springs Road Shelby Cleveland County to receiving waters designated as subbasin 30804 in the Broad River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective August 1, 1997. This certificate of coverage shall remain in effect for the duration of the General Permit. Signed this day July 24, 1997. f,� ,� /A. Preston Howard, Jr., P.E., Director Y Division of Water Quality By Authority of the Environmental Management Commission s X. C. KEPT. OF NATMA State of North Carolina RESOURCES AND GoMMUNITY DEVElT" Department of Environment, SEP 3 ® 1993 Health and Natural Resources Division of Environmental Managemlgnl, aF ENVIRO��; E',:i James B. Hunt, Jr., Governor 11rARESVIIIE REGIOiaAI Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director WILSON H. OLDHOUSER, METALSAMERICA, INC. 135 OLD BOILING SPRINGS ROAD SHELBY NC 28150 Dear Permittee: /•KMAI I D FE P1 September 30,1993 Subject: METALSAMERICA, INC. Certificate of Coverage NCG500221 General Permit NCG500000 Formerly NPDES Permit NCO061743 Cleveland County The Division of Environmental Management has recently evaluated all existing individual permits for potential coverage under general permits currently issued by the Division. 15A N.C.A.C. 2H .0127 allows the Division to evaluate groups of permits having similar discharge activities for coverage under general permits and issue coverage where the Division finds control of the discharges more appropriate in this manner. The Division has determined that the subject discharge qualifies for such coverage. Therefore, the Division is hereby issuing the subject Certificate of Coverage under the state-NPDES general permit no. NCG500000 which shall void NPDES Permit NC0061743. This Certificate of Coverage is issued pursuant to the requirements of North Carolina and the US Environmental Protection Agency Memorandum of Agreement dated December 6,1983 and as subsequently amended. If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to submit an individual permit application, associated processing fee and letter requesting coverage under an individual permit. Unless such demand is made, this decision shall be final and binding. Please take notice this Certificate of Coverage is not transferable! Part II, E.4. addresses the requirements to be followed in case of change of ownership or control. of this discharge. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. Construction of any wastewater treatment facilities will require issuance of an Authorization to Construct from this Division. Failure to abide by the requirements contained in this Certificate of Coverage and respective general permit may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. Please note that the general permit does require monitoring in accordance with federal law. The monitoring data is not required to be submitted to the Division unless specifically requested, however, the permittee is required to maintain all records for a period of at least three (3) years. Post Office Box 29535, Raleigh, North Carolina 27626-0535 Telephone (919) 733-5083 FAX (919) 733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled -10% post -consumer paper ;/ Page 2 WILSON H. OLDHOUSER, METALSAMERICA, INC. Certificate of Coverage No. NCG500221 The issuance of this Certificate of Coverage is an administrative action initiated by the Division of Environmental Management and therefore, no fees are due at this time. In accordance with current rules, there are no annual administrative and compliance monitoring fees for coverage under general permits. The only fee you will be responsible for is a renewal fee at the time of renewal. The current permit expires July 31,1997. This coverage will remain valid through the duration of the attached general permit. The Division will be responsible for the reissuance of the general permit and at such time, you will be notified of the procedures to follow to continue coverage under the reissued permit. Unless you fail to follow the procedures for continued coverage, you will continue to be permitted to discharge in accordance with the attached general permit. The issuance of this Certificate of Coverage does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, the Coastal Area Management Act or any Federal or Local other governmental permit that may be required. If you have any questions or need additional information regarding this matter, please contact either the Mooresville Regional Office, Water Quality Section at telephone number (704) 663-1699, or a review engineer in the NPDES Group in the Central Office at telephone number 919/733-5083. cc: Mooresville Regional Office Central Files S' erely, �A. Preston Howar r., P.E. � + L STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE No. NCG500221 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulatior promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, METALSAMERICA, INC. is hereby authorized to discharge non -contact cooling water, cooling tower and boiler blowdown wastewater from a facility located at METALSAMERICA, INC. Cleveland County to receiving waters designated as the BRUSHY CREEK/BROAD RIVER BASIN in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III ar IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective November 1, 1993. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day, September 30, 1993. �A. Preston Howard, Jr., P.E.,Director Division of Environmental Management By Authority of the Environmental Management Commission SOC PRIORITY PROJECT: Yes No X If Yes, SOC No. To: Permits and Engineering Unit Water Quality Section Attention: Susan Robson Date: August 11, 1993 NPDES STAFF REPORT AND RECOMMENDATION County: Cleveland Permit No. NCO061473 PART I - GENERAL INFORMATION 1. Facility and Address: metalsAmerica, Inc. 135 Old Boiling Springs Road Shelby, North Carolina 28150 2. Date of Investigation: 08-10-93 3. Report Prepared By: G. T.'Chen 4. Persons Contacted and Telephone Number: Mr. Wilson H. Oldhouser, Jr., Plant Manager; (704) 482-8200 5. Directions to Site: From the junction of US Highway 74 and Old Boiling Springs Road (SR 1123) approximately 1.0 mile west of the City Limits of Shelby, travel south on SR 1123 about 0.3 mile. metalsAmerica, Inc. is located on the left (east) side of the road. 6. Discharge Point(s). List for all discharge points: Latitude: 350 17' 24" 1 Longitude: 810 34' 54" Attach a U.S.G.S. map extract and indicate treatment facility site and discharge point on map. USGS Quad No.: F 12 SE USGS Name: Shelby, NC 7. Site size and expansion are consistent with application? Yes No If No, explain: N/A. No treatment faculties. 8. Topography (relationship to flood plain included): N/A 9. Location of nearest dwelling: No dwelling within 1,000 feet of the discharge point. 10. Receiving stream or affected surface waters: UT to Brushy Creek a. Classification: C b. River Basin and Subbasin No.: Broad and 03-08-04 C. Describe receiving stream features and pertinent downstream uses: The receiving stream is a wet weather drainage ditch which enters an unnamed tributary to Brushy Creek. Downstream users are unknown. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: Intermittent Discharge (Ultimate Design Capacity) b. What is the current permitted capacity of the wastewater treatment facility? Unspecified. C. Actual treatment capacity of the current facility (current design capacity)? No treatment facilities. d. Date(s). and construction activities allowed by previous Authorizations to Construct issued in the previous two years: None e. Please provide a description of existing or substantially constructed wastewater treatment facilities: None. f. Please provide a description of proposed wastewater treatment facilities: None g. Possible toxic impacts to surface waters: Biocide information submitted in 1990 indicated that biocide in the non -contact cooling water was below toxic quantities. The Company may need to submit biocide information for. approval, if any unpermitted new biocide(s) is in use. h. Pretreatment Program (POTWs only): N/A in development: approved: should be required: not needed: 2. Residuals handling and utilization/disposal scheme: N/A a. If residuals are being land applied, please specify DEM Permit No.: Residuals Contractor: Telephone No.: NPDES Permit Staff Report Version 10192 Page 2 b. Residuals stabilization: PSRP: RFRP: Other: c. Landfill: d. Other disposal/utilization scheme (specify): 3. Treatment plant classification (attach completed rating sheet): Discharge of stormwater plus a small amount of non - contact cooling water, no rating given. 4. SIC Code(s): 3366, 2819 Wastewater Code(s) of actual wastewater, not particular facilities, i.e., non -contact cooling water discharge from a metal plating company would be 14, not 56. Primary: 73 Secondary: 14 Main Treatment Unit Code: 00000 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? N/A 2. Special monitoring or limitations (including toxicity) requests: None 3. Important SOC, JOC or Compliance Schedule dates: (please indicate) N/A Date Submission of Plans and'Specifications Begin Construction Complete Construction 4. Alternative Analysis Evaluation: Has the facility evaluated all of the non -discharge options available. Please provide regional perspective for each option evaluated. No alternatives. Spray Irrigation: Connection to Regional Sewer System: NPDES Permit Staff Report Version 10192 Page 3 Subsurface: Other Disposal Options: 5. . Other Special Items: PART IV - EVALUATION AND RECOMMENDATIONS The subject facility discharges primarily stormwater plus a small quantity of non -contact cooling water which may contain an insignificant amount of biocide (Dearborn Dearcide 723). It is recommended that a General Permit be issued to the applicant, in lieu of the existing NPDES Discharge Permit. — 74 � & lte� � Signature46f Report Preparer Water Quality Regioilal Supervisor e/ / 17/ 51 _? Date iVPDES Permit Staff Report Version 10192 Page 4 1010a2 19"afa"/J 94 *1 T o® �)/v ' oN sldfdN WO FOREST CITY 14 ML I65I 1 SW c.n SWAINSVILLE 1.7 MI. V (BOILING SPRINGS NOR gym; ti+'• •kk 099 oo it co co -'96 W. i J d 'o :I -. _ — - - � i _ -ter. i _ \� - I • �. State of North Carolina Department of Environment, Health and Natural Resources • Division of Environmental Management00% 00% James B. Hunt, Jr., Governor A Jonathan B. Howes, Secretary C) E H N F1 A. Preston Howard, Jr., P.E., Director f. CL; of Na RESOURCE,9 AND v COMMUNrrY DEVELOPMENT r/ JUL 3 0 1993 July 26, 1993 r'1<.,. nr ..y:y Ulf f;+` T.1 °6 r MENT OFFICE: Wilson H. Oldhouser, Jr.. Subject: NPDES Permit Application metalsAmerica, Inc. NPDES Permit No.N00061743 135 Old Boiling Springs Road metalsAmerica Shelby, NC 28150 Dear Mr. Oldhouser Cleveland County This is to acknowledge receipt of the following documents on July 6, 1993: Application Form Engineering Proposal (for proposed control facilities), Request for permit renewal, Application Processing Fee of $200.00, Engineering Economics Alternatives Analysis, Local Government Signoff, Source.Reduction-and Recycling, Interbasin Transfer, Other , The items checked below are needed before review can begin: Application Form , Engineering proposal (see attachment), Application Processing Fee of Delegation of Authority (see attached) Biocide Sheet (see attached) Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, Other P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper f ..N If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete. This application has been assigned to Susan Robson (919/733-5083) of our Permits Unit for review. You wiii be adviseadvisect ot any comments recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this applications, please contact the review person listed above. Sincerely, Kb Coleen H. Sullins, P.E. CC• Mooresville Regional Office V-1 1 93 10:42 OFCOOPR ENVIRONMENTAL CHARLOcl TTENs0.'•'tc8s EROMMWTALIONAL POLLUTANT DISCHARfi6 SLIKItIIITION SYSTE;K ;xCATION FOR PEMIT TO plSa=G8 - SHORT FORK C To be (fled only by persons engaged in iwnufacturing and mining 2. sic (Leave blank) 3. Number of employees tf all your waste is discharged into a Publicly owned waste .traatment facility. and to the best of your knowledge you are not required to objain a discharge permit, proceed to item 4. Otherwise proceed directly to item-S. 4. If you meet the condition stated above.iCheck here a and supply the fnformAjion asked for below. After completing these Items, please complete the date. titTo. and Signature blocks below and return this form to the proper reviewing office without eonpleting the remainder of the form. A. Name of organization responsible for receiving waste e. facility receiving waste: 1. Name h 2. Street address 3 3. CI ty 4. County S. state 6. ZIP 1. 1A Principal product. O raw material (Check one) Cast COPper & Braetr Product® 15. Principal process 7. Makihmhrw amount of principal product produced or raw material consumed per (Check.one) Amornt A. bay B. Month C. Ted Basis �1.99 100.199 1 200-499 500-999 1000- 49" (l) (2) (3) (4) (S) 5000- 1 10.000- 50.000 9999 49.999 or 00" (6) (1) 1.. (A) . ♦ ' c .• smevIous 60MON 64AV, of U160h/94 ihb woMv rg 6hc►aA.16YC® EM P. 2/ 3 APPLICATtoN uUMR FOR AGENCY USE DATE RECEIVED D LZJ o j 6 YEAR MO. OAY f zK /SS-6 Oo not attempt to complete this form before reading accompanying instructions �' ojDO•� Please print or type 1. Name* address. location, and telephone number of facflfty producing discharge A. Have metalsAmerfca Inc. 8. Mailing address 1. Street address 135 Old Boiling Springs Road 2- City Shelby 3. State 4. county Cleveland S. ZIP 28150 C. Location: 1. street same Z. City 3. County 4. State 0. Telephone No. 704 482-a700 Area J7.1 Code e L 1 ' 93 10:43 COOPER ENVIRONMENTAL CHARLOTTENC P, 3/ 3 r It. NmKlwmm �tYht of l.rinq.11r.l Lrf"*MA pr,Klu,r.) r.r ewe WA(rrtwl f4rlti40W4. /r`INN1.•.1 In Itew /. above. Is 04mured In (Chdtk uue): A. N pounds 0. a tons C. a barrels 0.0 bushels E.0 sgdave feet F.O gallons 6.O pieces or units H.p other, specify Check here if discharge occurs all year n , or (b) Check the wonth(s) discharge occurs: 1.0 January 2.0 February 3. a March 4.0 Apri I S.a May 6.0 June 1.0 july 8.43 August 9.0 September IO.00ctober I1.13November 12.13 Oecember (c) Check how many days per week: 1.01 2.o 2.3 3_0 4.5 4 ;h 6_1 10. Types of Qaste water discharged to surface waters only (check as applicable) F low. 23HOns per operating Oay volume treated before Oischarge per discharging (percent) operating day 0.1-999 1000-4999 $NO-9999 10,000- 50.000. tone 0.1- 30- 65. 9S- (1) 49.999 or (more (2) (3) (41 29_9 64.9 94.9 100 A. Sanitary. daily . (5) (6) (i') (8) (9) (10) average B. Cooling water. etc. daily average ; C. Process water. daily average 0. K alum per opera t- X Ing day for total diseha all types) X 11. If any of the three types of waste identified in item to, either treated Or untreated. are discharged to places other than surface eaters, check.below as applicable. Waste water is Average flow, gallons per operating day discharged to: 0.1_9gg 1000-4999 "00 9999 10.00049,999 SO.000 Or more A. hunicipal sewer system 8. Undefground well X C. Septic tank 0. Evaporation lagoon or pond. E. Other. specify . t 12. Number of separate discharge points. - A,dl B.o2.3 4.134-5 1D.06 or more Ik Name of receivin? water or waters Brush eek 14. Cods your discharge contain or is it possible for your discharge, t0•COntaiA actOr ivities or the following substances adAaa as a I'MIC Of your "creations, d►raaiuw . processes: aanaonia. cyanide. alumlftow, beryl Iiw,•cadmium, , Copper, lead, mercury, nickel, selenium. zinc. phenols, oil and .grease. and Chlorine (residual). A:gyeS 5.000 I certify that 1021'famillar with the information contained in the application and that to the best of ary knowledge and belief -such information is true. complete. and accurate. 0. 3 $O11 K. C1r_Li r T� M e r Printed Nana ryerson Signing e Oate Appli l d -~ 9 North Carolina slgnituFe of App l� nt Ceaelcal Statute 143-215. b b x rovgdee that: Aay person uqo knowingly slakes any false statement represeateltion, or certificatloa-In any application, record, report, plan, or Other docemmt file* or required to be maintet 8av�{roaaletltel Management Cv�oliasion impletneatlaed under deckle � Of regulatioslsing tbat Article, OV wbu fAlsifie*a tampers wLth, or k"yly renders inaccu"te any recording or monitoring device or method required to be . operated or iML11tained under Article 21 or regulstioge of the Ravirmlemelltal Management Comiaglon tslplemeating that Article, shall be guilty of a >risdem 410000eaaor �oumidllltble by a flue not to exceed 0a.or by imp>cieonmeat mot to exceed six waths, or by both.,(1g C.S.C. Section Z001 provides a pvlolishment by a !Fine of not more than $10, 000 or imprisormient not more than 5 years, or boat. for a mini i,ar ^of.--- t d�ANEq W k a! A. C. DEPT. OF NATURAL RE$,OURCM AND 0 COMMUNITY DEVELOPME" DIP FEB 1 21999 State of North Carolina �>€i�os f�iu VAII1 GENEliI' <r G q Department of Environment, Health and Na u Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor George T. Everett, Ph.D William W. Cobey, Jr., Secretary Director February 7, 1992 Wilson H. Oldhouser 135 Old Boiling Springs Road Shelby, NC 28150 Subject: NPDES Permit No. NCO061743 Metals America, Inc. Dear Mr. Oldhouser: Cleveland County In accordance with your application for discharge permit received on August 9, 1990, we are forwarding herewith the subject state - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this'permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611 -7447. Unless such demand is made, this decision shall be final and binding. Please take notice this permit is not transferable. Part II, EA. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mr. Jule Shanklin at telephone number 919/733-5083. Sincerely, Original signed by ba!e Overcash for George T. Everett cc: Mr. Jim Patrick, EPA �_�lfesv�i'llon. *iac Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer Permit No. NCO061743 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENTOv�L PERMIT � 0011MUNITY nF: TO DISCHARGE WASTEWATER UNDER THE 1992 NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTIV �►s►ah aF cnu►$o• �io� te�f YpQRfSVIIIE In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, metalsAmerica, Inc. is hereby authorized to discharge wastewater from'a facility located at metalsAmerica on Old Boiling Springs Road west of Shelby Cleveland County to receiving waters designated as Brushy Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective April 1, 1992 This permit and the authorization to discharge shall expire at midnight on December 31, 1993 Signed this day February 7, 1992 Original signed by WIS EVaressh fm George T. Everett, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0061743 SUPPLEMENT TO PERMIT COVER SHEET metalsAmerica, Inc. is hereby authorized to: 1. Continue to discharge 0.036 MGD of boiler blowdown, once through cooling water, cooling tower bleed -off, or any combination from the facility located at metalsAmerica, on Old Boiling Springs Road, west of Shelby, Cleveland County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into Brushy Creek which is classified Class C waters in the Broad River Basin. • �, 11. :\ .``• �' :� �A;�{�`. Cam= �,:" %9� ... G�-l� Sewag Di posal IDover Tr .11m/ ; / Ro ster I Memo'al Park �__• . —� sa /17 -J 'Radio To•e.er :;� I I It s \' ,r(WXIK WOHS)� i i=""" a WEST �O �i `•. `Fire ��— J1 Z. IS 1 "Parr. g /� '• "� I :: � i! , I obi Ch?I IL i I��•esr �i :I sr r �i i �� / /••.Ch J nt Ch y I! 85 • - � .\ \. � %' Q- � '�'/ � .-•ate of �11 }- tvoC .� :. ,%: //�;• ' `_ '/� ` oe r -last SUR— j/ ��'" t ^ Jame Lo,•e �V Sky-Vue A_ - �_ � ��UJJ ��'-�� \ t � -Scher, \� _..'Drive-: Trailer J /.. ,;- �--r`-���._�� '.'(�•'����� `t,r'. �\\ c_\mark -� � 1 t_ 1" l• r <,J .: �/ �j � /car CSh • _ Shelby - J _ Tza�nzrlr '/' • ��, ..� �. Municipal Airport wo Erns=s' colt - Sharon Ch __^f r� I.I'� h` 3. /� 1C• --- Trailer 44- Pact 35 — --- 1 :•:.: ey i !©CACKS©UR6 im L PY—" A. ( ). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No NC0061743 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Flow Temperature Total Residual Chlorine"` Discharge Limitations - Lbs/day. _Units (specifv) Mon. AM. Daily .Max Mon. Ava. Daily Max. Monitoring Requirements Measurement Sample *Sample Frequency Type Location Monthly Instantaneous E Monthly Grab E, U, D Monthly Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. * Sample Locations: E - Effluent, U - Upstream, D - Downstream ** The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 29 degrees C. *** Monitoring requirements only apply if chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). . The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. PART Section B. Schedule of Compliance 1. The permittee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the _effective date of the permit unless specified below. 2. Permittee shall at all times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. 3. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part 11 Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. DEFINITIONS 1. Permit Issuing Authority The Director of the Division of Environmental Management. 2. DEM or Division Means the Division of Environmental Management, Department of Environment, Health and- Natural Resources. 3. EMC Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Day Measurements a. The "monthly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday - Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. c. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as "Daily Maximum," in Part I of the permit. Part II Page 2 of 14 d. The "average annual discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. 6. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day.. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Units" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Units" in Part I of the permit. c. The "maximum daily concentration" is the concentration of a pollutant discharge during a calendar day. If only one sample is taken during any calendar day'the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as 'Daily Maximum" under "Other Units" in Part I of the permit. d: The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day . The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. e. The "daily average concentration" (for dissolved oxygen) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge averaged over a calendar day. If only one dissolved oxygen sample is taken over a calendar day, the sample is considered to be the "daily average concentration" for the discharge. It is identified as "daily average" in the text of Part I. Part II Page 3 of 14 f. The "quarterly average concentration" is the average of all samples taken over a calendar quarter. It is identified as "Quarterly Average Limitation" in the text of Part I of the permit. g. A calendar quarter is defined as one of the following distinct periods: January through March, April through June, July through September, and October through December. dW9'11- -s a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic, mean of the total daily flows recorded during the calendar month. b. An. "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the -total discharge. c. , A "continuous flow measurement" is a measure of discharge flow from the facility which occurs continually without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. a. Composite Sample: A composite sample shall consist of: (1) a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or (2) a series of grab samples of equal volume collected over a 24 hour period with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and totalizer, and the present gallon interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or .(3) a single, continuous sample collected over a 24 hour period proportional to the rate of flow. In accordance with (1) above, the time interval between influent grab samples shall be no greater than once per hour, and the time interval between effluent grab samples shall be no greater than once per hour except at wastewater treatment systems having a detention time of greater than 24 hours. In such cases, effluent grab samples may be collected at time intervals evenly spaced over the 24 hour period which are equal in number of hours to the detention time of the system in number of days. However, in no case may the time interval between effluent grab samples be greater than six (6) hours nor the number of samples less than four (4) during a 24 hour sampling period. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. 9. Calculation of Means a Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. Part II Page 4 of 14 b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the -individual values. For purposes of calculating the geometric mean, values of zero (0) shall be considered to be one 0). c. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11. Hazardous Substance A hazardous substance means any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. SECTION B. GENERAL CONDITIONS 1. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application. a. The permittee shall comply with effluent standards or prohibitions established under section 307(a) of the Clean Water Act for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the Clean Water Act within the time provided in the regulations that establish these standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. b. The Clean Water Act provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 per day for each violation. Any person who negligently violates any permit condition is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment for not more than 1 year, or both. Any person who knowingly violates permit conditions is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. Also, any person who violates a permit condition may be assessed an administrative penalty not to exceed $10,000 per violation with the maximum amount not to exceed $125,000. [Ref: Section 309 of the Federal Act 33 U.S.C. 1319 and 40 CFR 122.41 (a)] Part II Page 5 of 14 c. Understate law, a daily civil penalty of not more than ten thousand dollars ($10,000) per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [Ref: North Carolina General Statutes § 143-215.6 (a)] The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health or the environment. 3. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, CA.) and "Power Failures" (Part II, C.7.), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction .of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby. Part II Page 6 of 14 The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. If the permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the permittee must apply for and obtain a new permit. 10. Expiration of Permit The permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge that has not requested renewal at least 180 days prior to expiration, or any discharge that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of .the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: 0) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of Part II Page 7 of 14 equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. c. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and believe, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause.The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does riot stay any permit condition. 13. Permit Modification. Revocation and Reissuance, or Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina General Statute 143-215.1 et. al. 14. Previous Permits The exclusive authority to operate this facility arises under this permit. The authority to operate the facility under previously issued permits bearing this number is no longer effective. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. SECTION C. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. The permittee shall notify the Division's Operator Training and Certification Unit within thirty days of any change in the ORC status. Part If Page 8 of 14 The permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee only when the operation is necessary to achieve compliance with the conditions of the permit. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order. to maintain compliance with the condition of this permit. 4. Bypassing of Treatment Facilities a. Definitions (1) 'Bypass" means the known diversion of waste streams from any portion of a treatment facility including the collection system, which is not a designed or established or operating mode for the facility. (2) "Severe property damage" means substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage does not mean economic loss caused by delays in production. b. Bypass not exceeding limitations. The permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs c. and d. of this section. c. Notice (1) Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit prior notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and affect of the bypass. (2) Unanticipated bypass. The permittee shall submit notice of an unanticipated bypass as required in Part II, E. 6. of this permit. (24-hour notice). d. Prohibition of Bypass (1) Bypass is prohibited and the Permit Issuing Authority may take enforcement action against a permittee for bypass, unless: (a) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage;. Part II Page 9 of 14 (b) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (c) The permittee submitted notices as required under Paragraph c. of this section. (2) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse affects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph d. (1) of this section. 5. UFsets a. Definition. "Upset " means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. b. Effect of an upset. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph c. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. c. Conditions necessary for a demonstration of upset. A permittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that: (a) An upset occurred and'that the permittee can identify the cause(s) of the upset; (b) The permittee facility was at the time being properly operated; and (c) The permittee submitted notice of the upset as required in Part II, E. 6. (b) (B) of this permit. (d) The permittee complied with any remedial measures required under Part II, B. 2. of this permit. d. Burden of proof. In any enforcement proceeding the permittee seeking to establish the occurrence of an upset has the burden of proof. Part II Page 10 of 14 Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The permittee shall comply with all existing federal regulations governing the disposal of sewage sludge. Upon promulgation of 40, CFR Part 503, any permit issued by the Permit Issuing Authority for the disposal of sludge may be reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR Part 503. The permittee shall comply with applicable 40 CFR Part 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures - The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15A, North Carolina Administrative Code, Subchapter 211, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION D. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1,1.1, 2, 3) or alternative forms approved by the Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section ATTENTION: Central Files Post Office Box 27687 Raleigh, North Carolina 27611 Part II Page 11 of 14 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge volumes. Once -through condenser cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. 6. Records Retention The permittee shall retain records of all monitoring information, including all calibration and maintenance records and all original strip chart recordings for continuous monitoring instrumentation, copies of all reports required by this permit, for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time. 7.. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the pemuttee shall record the following information: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. Part Il Page 12 of 14 8. Inspection and Entry The permittee shall allow the Director, or an authorized representative, upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; b. Have access to and copy, at reasonable tunes, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment (including monitoring and control equipment), practices, or operations regulated or required under this permit; and d.. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the Clean Water Act, any substances or parameters at any location. SECTION E. REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for determining whether a facility is a new source in 40 CFR Part 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants which are subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR Part 122.42 (a) (1). 3. Anticipated Noncompliance The permittee shall give advance notice to the Director of any planned changes in the permitted facility or activity which may result in noncompliance with permit requirements. 4. Transfers This permit is not transferable to any person except after notice to the Director. The Director may require modification or revocation and reissuance of the permittee and incorporate such other requirements as may be necessary under the Clean Water Act. Part II Page 13 of 14 Monitoring results shall be reported at the intervals specified elsewhere in this permit. a. Monitoring, results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2. of this permit). b. If the permittee monitors ' any pollutant more frequently than required by the permit, using test procedures specified in Part II, D. 4. of this permit, the results of this monitoring shall be included in the calculation and reporting of the data submitted in the DMR. c. Calculations for all limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Director in the permit. 6. Twenty-four Hour Reporting a. The permittee shall report to the central office .or the appropriate regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance. b. The following shall be included as information which must be reported within 24 hours under this paragraph. (A) Any unanticipated bypass which exceeds any effluent limitation in the permit. (B) Any upset which exceeds any effluent limitation in the permit. (C) Violation of a maximum daily discharge limitation for any of the pollutants listed by the Director in the permit to be reported within 24 hours. c. The Director may waive the written report on a case -by -case basis for reports under paragraph b. above of this condition if the oral report has been received within 24 hours. 7. Other Noncompliance The permittee shall report all instances of noncompliance not reported under Part H. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit. 8. Other Information Where the permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information. Part II Page 14 of 14 The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility. incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report in letter form within 5 days following first knowledge of the occurrence. 10. Availability of Reps Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both.. PART III OTHER REQUIREMENTS A. Construction No construction of wastewater treatment facilities or additions to add to the plant's treatment capacity or to change the type of process utilized at the treatment plant shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. B. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. C. Changes in Discharges of Toxic Substances The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe: a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels'; (1) One hundred micrograms per liter (100 ug/1); (2) Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/1) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter (1 mg/1) for antimony; (3) Five (5) times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter (1 mg/1) for antimony; (3) Ten 00) times the maximum concentration value reported for that pollutant in the permit application. Part III Permit No. NCO061743 D. Toxicity Reopener Condition This permit shall be modified, or revoked and reissued to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. E. Biocide Condition The permittee shall not use any biocides except those approved in conjunction with the permit application.' The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. PART IV ANNUAL ADMINISTERING AND COMPLIANCE MONITORING FEE REQUIREMENTS A. The permittee must pay the annual administering and compliance monitoring fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the permit. ,� srnrF 4 awln State of North Carolina Department of Environment, Health, and Natural Resources Mooresville Regional Office James G. Martin, Governor Albert F. Hilton, Regional Manager William W. Cobey, Jr., Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT February 12, 1992 Mr. Wilson H. Oldhouser Metals America, Inc. 135 Old Boiling Springs Road Shelby, North Carolina 28150 Subject: NPDES Permit No. NCO061743 Metals America, Inc. Cleveland County, NC Dear Mr. Oldhouser: Our records indicate that NPDES Permit No. NCO061743 was issued on February 7, 1992 for the discharge of wastewater to the surface waters of the State from your facility. The purpose of this letter is to advise you of the importance of the Permit and the liabilities in the event of failure to comply with the terms and conditions of the Permit. If you have not already done so, it is suggested that you thoroughly read the Permit. Of particular importance is Page 4. Page 4 sets forth the effluent limitations and monitoring requirements for your discharge(s). Your discharge(s) must not exceed any of the limitations set forth. The section headed "Monitoring Requirements" describes the measurement frequencies, sample types and sampling locations. Upon commencement of your discharge (or operation), you must initiate the required monitoring. The monitoring results must be entered on the reporting forms furnished to you by this Agency. If you have not received these forms, they should be arriving shortly. If you fail to receive the forms, please contact this Office as quickly as possible. I have enclosed a sample of the "Effluent" reporting form (DEM Form MR-1), plus instructions for completing the form. It is imperative that all applicable parts be completed, and the original and one copy be submitted as required. The remaining Parts of the Permit set forth definitions, general conditions and special conditions applicable to the operation of wastewater treatment facilities and/or discharge(s). The conditions include special reporting requirements in the 919 North Main Street, Mooresville, N.C. 28115 • Telephone 704-663-1699 • FAX 704-663-6040 An Equal Opportunity Affirmative Action Employer i Mr. Wilson H. Oldhouser Page Two February 12, 1992 event of noncompliance, bypasses, treatment unit/process failures, etc. Also addressed are requirements for a certified wastewater treatment plant operator if you are operating wastewater treatment facilities. Any changes in operation of wastewater treatment facilities, quantity and type of wastewater being treated or discharged, expansions and/or upgrading of wastewater treatment facilities must be permitted or approved by this Agency. Failure to comply with the terms and conditions of an NPDES Permit subjects the Permittee to enforcement action pursuant to Section 143-215.6 of the North Carolina General Statutes. A civil penalty of up to $10,000 per violation plus criminal penalties may be assessed for such violations. If you find at any time that you are unable to comply with the terms and conditions of the Permit, you should contact this Office immediately. A Consent Order may be necessary while pursuing action to obtain compliance. As a final note, an NPDES Permit is normally issued for a five-year period. Permits are not automatically renewed. Renewal requests must be submitted to this Agency no later than 180 days prior to expiration. Please make note of the expiration date of your Permit. This date is set forth on Page 1 of the Permit. Also note that NPDES Permits are not transferable. If you, as the Permittee, cease to need this Permit, then you should request that the Permit be rescinded. As mentioned previously, the purpose of this letter is to advise you of the importance of your NPDES Permit. Please read the Permit and contact this Office at 704/663-1699 in Mooresville if you have any questions or need clarification. We look forward to providing any assistance. Sincerely, C!� D. Rex Gleason, P. E. Water Quality Regional Supervisor Enclosure DRG:se Permit No. NCO061743 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RES(5IfR%�S DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT D TO DISCHARGE WASTEWATER UNDER THE ►tn„._ In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, metalsAmerica, Inc. is hereby authorized to discharge wastewater from a facility located at metalsAmerica on Old Boiling Springs Road west of Shelby Cleveland County to receiving waters designated as Brushy Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective This permit and the authorization to discharge shall expire at midnight on December 31, 1993 Signed this day L rd� 4� Gj George T. Everett, Director Division of Environmental Management By Authority of the Environmental Management Commission 2 Permit No. NC0061743 SUPPLEMENT TO PERMIT COVER SHEET metalsAmerica, Inc. is hereby authorized to: 1. Continue to discharge 0.036 MGD of boiler blowdown, once through cooling water, cooling tower bleed -off, or any combination from the facility located at metalsAmerica, on Old Boiling Springs Road, west of Shelby, Cleveland County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into Brushy Creek which is classified Class C waters in the Broad River Basin. ry Sewa Disposal D over CIO 11 v .� ; J h1 Ro sler 1' emo ial Park l- - 62 \1� 1 dio Toter I ll i is \' (WXIK WDHS) i 1 �jj'l •Fire` yE_ ta l West vira•I� � Ch Im e', 1 P. Ak •-��-'•�'.\� •�; "i= is ;; �- � �� ��,``�I: \ _- , 7tV k- o "7... a 3✓� �' � j :�i� Sri -• �y� �oerun•ceR �� Par , SuRRY. U / ;7J / . --' �����. 'r � d / .. /. � • 1 � � �la . - yelte Slrrcl /y _ - ✓.-.,�,' . t'�-�' - /I •`', -��' � -� u\ Imo\ •' C 1 \ \ N.. James t.uve w Sk c 'Scher \\�\ • Drive_Thezitc- .. ` iha g Trailer J �— Park Nx .�-, � ;�" '= L 1 Y` \L'��— �• . _ ../ _ �/. � '.\' . off`• ..4`." Shelby - `— / / • �� Municipal Airport \� colt MAY -5h:n'nnC)i Trailer_r;- cy i r©cKSOVRGS�bkHi': �6iJ 11 ,q'( �r 77, i.5I A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0061 i During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Lbs/day. Units (specify) Mon. Avg= Daily Mon, Ava, Daily Max. Flow Temperature Total Residual Chlorine' Monitoring Requirements Measurement Sample *Sample Frequency Type Location Monthly Instantaneous E Monthly Grab E, U, D Monthly Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. * Sample Locations: E - Effluent, U - Upstream, D - Downstream ** The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8 degrees C and in no case cause the ambient water temperature to exceed 32 degrees C. *** Monitoring requirements only apply if chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be monitored monthly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Part III Permit No. NCO061743 D. Toxicity Reopener Condition This permit shall be modified, or revoked and reissued to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. E. Biocide Condition The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. TO: j'ERMITS AND ENG] ERING UNIT \� WATER QUALITY SECTION DATE: August 21, 1990 NPDES STAFF REPORT AND RECOMMENDATION COUNTY Cleveland PERMIT NUMBER NCO061743 PART I - GENEAAL INFORMATION 1. Facility and Address: metalsAmerica 135 Old Boiling Springs Road Shelby, N. C. 28150 2. Date of Investigation: July 26, 1989 3. Report Prepared By: Jim Reid 4. Persons Contacted and Telephone Number: Joe Eckerd - 704-482-8200 5. Directions to Site: Facility is located on Highway 74 Bypass in. Cleveland Co. approximately 0.5- mile West of the Highway 74 Bypass and Highway 226 intersection. 6. Discharge Point(s), List for all discharge points: Latitude: 350 17' 30" Longitude: 810 35' 00" 7. Size (land available for expansion and upgrading): N/A cooling tower blowdown. 8. Topography (relationship to flood plain included): Flat, above flood plain 9. Location of nearest dwelling.1 approximately 0.1 mile 10. Receiving stream affected surface waters: Brushy Creek a. Classification: C b. River Basin and Subbasin No.: BRD 030804 C. Describe receiving stream features and pertinent downstream uses: Sandy bottom creek used for agricultural and wildlife support. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of wastewater: % Domestic 100 % Industrial a. Volume of Wastewater: Unspecified MGD (Design Capacity)cooling tower blowdown b. Types and quantities of industrial wastewater: 0.036 MGD cooling waters and boiler blowdown C. Prevalent toxic constituents in wastewater.: Biocides not present in toxic quantities according to biocide information supplied by metalsAmerica. d. Pretreatment Program (POTWs only): in development approved should be required not needed XX 2. Production rates (industrial discharges only) in pounds per day: N/A 3. Description of industrial process (for industries only) and applicable CFR Part and Subpart: No discharge from categorical processes. 4. Type of treatment (specify whether_ proposed or existing): None, cooling tower bleed off. 5. Sludge handling and disposal scheme: N/A 6. Treatment plant classification: Less than 5 points; no rating (include rating sheet). <5 points; therefore, not classified. 7. SIC Codes(s): 3351 Wastewater Code(s): Primary 17 Secondary PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant funds (municipals only)? N/A 2. Special monitoring requests: No 3. Additional effluent limits requests: No 4. Other: PART IV - EVALUATION AND RECOMMENDATIONS Renewal of permit is recommended. gnature of Report Preparer ater Quali y Regional Supervisor Date State of North Carolina h Department of Environment, Health, and Natural�es©urces Division of Environmental Management 512 North Salisbury Street ® Raleigh, North Carolina 27611 James G. Martin, Govemor William W. Cobey, Jr., Secretary 8/13/90 Wilson H. Oldhouser, Jr. , metalsAmerica, Inc. 135 Old Boiling Springs Road Shelby, NC 28150 Dear Mr. Oldhouser George T. Everett, Ph.D. Director Subject: NPDES Permit Application NPDES Permit NO.NC0061743 metalsAmerica Cleveland County This is to acknowledge receipt of the following documents on August 9, 1990: Application Form Engineering Proposal (for proposed control facilities), Request for permit renewal, Application Processing Fee of $100.00, Other Worksheet-Form 101, The items checked below are needed before review can begin: Application Form , Engineering proposal (see attachment), Application Processing Fee of Delegation of Authority (see attached) Biocide Sheet (see attached) Other If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete. This application has been assigned to Jule Shanklin (919/733-5083) of our Permits Unit for review. You-wiii be advised ot any comments recommendations, questions or other information necessary for the review of the application. I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. If you have any questions regarding this applications, please contact the review person listed above. Si erely, - CC:_ Asheville Regional Office M. ale Overcash, P.E. Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer N. C. DEPARTMENT OF ENVIRONMENT, HEALTH & NATURAL RESOURCES ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM C FOR AGENCY USE To be filed only by persons engaged in manufacturing and mining Do not attempt to complete this form before reading accompanying instructions Please print or type 1. Name, address, location, and telephone number of facility producing discharge A. Name metalsAmerica, Inc. B. Mailing address APPLICATION NUMBER v� ov a/41 DATE RECEIVED 1tAK MU. DAY An /dv 0 6 1. Street address 135 Old Boiling Springs Road 2. City Shelby 3. State N.C. 4. County Cleveland 5 ZIP 28150 C. Location: 1. Street __ same 2. City 3. County 4. State D. Telephone No., 704 482-8200 Area Code 2. SIC l� (Leave blank) 3. Number of employees 30 If all your waste is discharged into a publicly owned waste treatment facility and to the best of your knowledge you are not required to obtain a discharge permit, proceed to item 4. Otherwise proceed directly to item 5. 4. If you meet the condition stated above, check here ❑ and supply the information asked for below. After completing these items, please complete the date, itie, ? ' and signature blocks below and return this form to the proper reviewing o :ice tr' p ° 0 without completing the remainder of the form. v A. Name of organization responsible for receiving waste N\�` B. Facility receiving waste: ���y�N 1. Name DER\�S 2. Street address 3. City 4. County 5. State 6. ZIP 5, NPrincipal product, ❑raw material (Check one)— Cast Copper & Brass Products '6. Principal process Continuous Casting 7. Maximum amount of principal product produced or raw material consumed oer (Check nnp) Amount Basis 1-99 (1) 100-199 (2) 200-499 (3) 500-999 (4) 1000- 4999 (5) 5000- 9999 (6) 10,000- 49.999 (7) 50,000 or more (8) A. ()ay - - X B. Month C. Year PREVIOUS EDITION MAY BE USED UNTIL SUPPLY IS EXHAUSTED H. Mnxlmum nmourit of principal pi t. produred or rnw mnterinl rnn•.nmed, In Item /, above, Is measured in (Check (jne): A.Npounds B.❑tons C.❑barrels D.❑bushels E.❑square feet 9. F.❑ gallons G.❑ pieces or units H.❑ other, specify (a) Check here if discharge occurs all year gl, or (b) Check the month(s) discharge occurs: 1.0 January 2.0 February 3. ❑ March 4.0 Apri 1 5.0 May 6.❑ June 7.0 July B.❑ August 9.❑ September 10.❑ October I I . 0 November 12.0 December (c) Check how many days per week: 1.01 2.❑ 2-3 3.0 4-5 4:b 6-1 10. Types of waste water discharged to surface waters only (check as applicable) F low, gallons per operating day volume treated before discharging (percent) Discharge per operating day 0.1-999 1000-4999 5000-9999 10,000- 50,000- None 65- 95- 49,999 or more T(7) 94.9 100 (1) (2) (3) (41 (5) (6) (9) (10) A. Sanitary, daily average B. Cooling water, etc. daily average X C. Process water, daily average ). Maximum per operat- ing ,day for total discharge (all types) X 11. If any of the three types of waste identified in item 10, either treated or untreated, are discharged to places other than surface waters, check below as applicable. Waste water is discharged to: Average flow, gallons per operating day 0.1-999 (1) 1000-4999 (2) 5000-9999 (3) 10,000-49,999 (4) 50,000 or more (5) A. Municipal sewer system X B. Underground well C. Septic tank D. Evaporation lagoon or pond E. Other, specify 12. Number of separate discharge points: A.tYI B.❑ 2-3 C_.❑ 4-5 0.13 6 or -more 13. Name of. receiving water or waters - Brushy Creek 14. Does your discharge contain or is it possible for your discharge to contain one or more of the following substances added as a result of your operations, activities, or processes: ammonia, cyanide, aluminum, beryllium, cadmium, chromium, copper, lead, mercury, nickel, selenium, zinc, phenols, oil and grease, and chlorine (residual). A: M yes B.❑ no I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. /—tfAl ��ll/��Q �� 1 CAL. A PjE.,,e A RmS Printed Name of P rson Signing T1 e Date Application Signed Signature of Applicant North Carolina General Statute 143-215 6(b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor pumishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) PP BIOCIDE/CHEMICAL TREATMENT WORKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet is to bE returned with all appropriate data entered into the designated areas with calculations performed as indicated. 4, 1. Facility Name_�%Ffi9ls,, � Psi=C19 NPDES # NC 0 0 6 / '7 543 County c/eV-1,94vd - Receiving Stream u,s 41/ 7010 7, (cis) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water bodl A.D.D. _ (in M.G.D.) Please calculate the Instream Waste Concentration (IWC in percent)ofthis discharge using the data entered above. IWC= (A.D.D.) x 1'00 _ -(0,003�'�') x 10 0 (7Q10)(0:646) + (A:D.D.) — ( 7,.�. ) (0.6 4 6.) + This value (IWC) represents the waste contribution to the receiving stream during low flow conditions. E i a II. What is.the name of the whole product chemical treatment proposed for use in the discharge identified in Part I #' Please list the active ingredients and percent composition: 2..2lrUi�►r--or»o- 3—iyi�i-i�!enr-er�i��v.gm�o�c 2G� % % ° What feed or dosage rate (D.R.) is used in this application? The units must be converted to grams of whole product used per day. D.R.= grams/day D.E.M. Form-101 8/89 1 ;r Estimate total volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) ff volume= (�. OD 8 / million gallons(VO lvm r o T 7 k r,ee Evogpvrrsc4 vG CoNdeto= What is the decay rate (D.K.) of the product? if unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 standard unit of pH within handling system. Enter the K life of the product (half life is the time required, in days, for the initial product to degrade to non -toxic components) : H.L. _ Q,.375 Days The decay rate is equal to H.L. X 0.69 = r' .8 =Decay Rate (D.K.) ' Calculate degradation factor (D.F.). This is the first order loss coefficient. o D.F. = A-( D.D.) +.ODfl + (Volume) (D.K.) - (0 (01008 1 . ) Calculate Steady State Discharge Concentration: Dischg Conc. _ (D.R.) (:,SS ) _ 3. 7 / =n . (D.F.)(Volume)(3785) (a „� ) (D r p p a 1 ) (3 7 8 5) Calculate concentration of*biocide instream during low'flow conditions. (Receiving Stream Concentration) .(Dischg. Conc.) . "x (IWC%) __ 71 ) x (" 0 0 6 8 ) _ .6,ws, mg/l 100 100 Receiving Stream Concentration t w: Ill. Calculate regulated limitation. List all LC50 data available for the whole product according to the following columns. (Note that units should b in mg/1). Please provide copies of the sources of this data. Organism iTest Duration * LC5O (mg4) '> 'Y DENDov4-cr o i►v�or�rrrR T 1 cN i.S /i.s SO- /noA'--55 aove.'vmc-, �; ,QEGv�.��/o.✓S D{,��cE}e� o f GigcE .De�rbor-N Chem�'c�a l.�N ���� D.E.M. Form 101 8/89 7 Choose the lowest LC50 listed above: Enter the LC50: S O If the haft life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = mg!l If the half life (H.L.) is greater than 4 days or unknown, perform the following calculation. Regulated Limitation = 0.01 x LC50 Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 6. OSOD mg/liter L From Part II enter the receiving stream concentration: 0. O 0 -1? .S mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Name (Print) Siomdure Date Person in Responsible Charge D.E.M. Form 101 8/89 3 BIOCIDE/CHEMICAL TREATMENT WORKSHEET-FORM 101 The following calculations are to be performed on any biocidal products ultimately discharged to the surface waters of North Carolina. This worksheet must be completed separately for each biocidal product in use. This worksheet.is to bE returned with all appropriate data entered into the designated areas with calculations performed as indicated. 1. Facility Name i;%E 7"i9 /s NPDES#NC 046 /%�1'7S County i lPyP LQ j1/d-/ Receiving Stream 7010 (cfs) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving water bod A.D.D. = 6. 003,R xf (in M.G.D.) Please calculate the Instream Waste Concentration (IWC in percent) of this discharge using the data entered above. ---(A.D.D:) x 100 (0:0 0 3;ff ) x 10 0 , iWC= (7Q10)(0.646) + (A.D.D.) - ( 7. t ) ( 0 . 6 4 6) + (0, 00 3a`z}.) % This value (IWC) represents the waste contribution to the receiving stream during low flow conditions. If. What is the name of "the whole product chemical treatment proposed for use in the discharge identified in Part Please list the active ingredients and percent composition: {� chloro-Zmefi4Id- I-/So2!AzA2,QAid % ifiz6'J - 37-6WE �35" % ° What feed or dosage rate (D.R.) is used in this application? The units must be converted to grams of whole product used per day. D.R.= 81 i grams/day D.E.M. Form-101 8/89 pp��7__ __' .. 1, 1 - i. . Estimate totat volume of the water handling system between entry of biocidal product and NPDES discharge point. On an attached sheet please provide justification for this estimate (system volume, average cycles per blowdown, holding lagoon size, etc.) Volume= O. 00 81 million gallons(Vo) u rm e o f T h rcc F-vt.-4 poi-,94-i v!~ Con eNstr.� What is the decay rate (D.K.) of the product?- If unknown, assume no decay (D.K.=O) and proceed to asterisk. The degradation must be stated at pH level within 1/2 standard unit of pH within handling system. Enter the h life of the product (half life is the time required, in days, for the initial product to degrade to non -toxic components) : H.L. _ Days The decay rate is equal to H1L X 0.69 = t7 =Decay Rate (D.K.) Calculate degradation factor (D.F.). This is the first order loss coefficient. o D.F_ = A� D.D.) +. (D.K.) _ (0,0032�K + ( 0 ) = O• (Volume) ( 0.0081 ) Calculate Steady State Discharge Concentration: s Dischg Conc. _ . (D.R.) ( 8/7 il ..(D.F.)(Volume)(3785) _. ( O . ) ( 0 , 0081 ) (3 7 8 5 ) Calculate concentration of'biocide instream during low flow conditions. (Receiving Stream Concentration_) (Dischg. Conc.) x (11NC%)/06.6.2 ) x Jci. OG mgil 100 } Receiving Stream Concentration III. Calculate regulated limitation. ` List all LC50 data available for the whole product according to the following columns. (Note that units should b in mg/1). Please provide copies of the sources of this data. Orgarism` ' Test Duration LC50 (mg11) .B/u�i//. Srrr✓��/i 96 Mrs. 3, 8 D.E.M. Form 101 8/89 2 ppp-pp Choose the lowest LC50 listed above: Enter the LC50: �. 8 If the halt life (H.L.) is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = Q. 09 mg/l If the half life (H_L.) is greater than 4 days or unknown, perform the following calculation. 4 Regulated Limitation = 0.01 x LC50 = /V// mg/I Choose the appropriate regulated limitation from the calculations immediately above and place in this blank: 01096 mg/liter G From Part II enter the receiving stream concentration: . 0 !t.5 mg/liter IV. Analysis. If the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. Name (Print) /� s �/ Sarreture Date Person in Responsible Charge D.E.M. Form 101 8/89 3 ` T( :1(_UI.Ul;Il:•^.I: 1.1 U!:I_i_FOR S.A.F 1: Hr1N );.lid _TE.RIALS _^ " DEARCIDEO 702 "� 'Product Name: Microbicide I•.fd. By: Dearborn Chemical Co. 52' Subsidiary-, 14. R. Grace & Co. Nature: Amber liquid' 300 Ccnesee Street Lake Zurich, Illinois 60047 Chemical and Physical Properties: Specific gravity or bulk density: 1.01 Flash point: None Fire point: Boiling point: Auto i-nition temperature: Freezing point: 320 F. Explosive limits (% Vol. in air) Odor: Mild Corrosivity: Yes Stability: Good Composition data: (Potentially toxic or hazardous ingredients, by chemical name, and approximate percentage of each) n:. 5-chloro-2-methyl-4-isothiazolin-3-one 1.15% 2-methyl-4-isothiazolin-3-one 0.35% Physiological properties: Oral toxicity: I LD5A (rats) 3.8 g/kg Aquatic toxicity: LC - 96 hours Bluegill Sunfish 3.8-mg/l, Rainbow Trout 1.8 mg/ See effluent degradation data below. Local effects on skin and eyes: Contact will cause severe irritation and corneal injury of eye. Skin sensitizer. Dermal Lb50 (rabbit)- 5g/kg a Estimates of inhalation hazards or threshhold limit: Rats > 35 g/l. Inhalation will h t cause irritation of mucuous membranes. _ First aid treatment: If ingested drink milk, egg whites, gelatin solution or water.- Wash from skin with soap & whter, flush from eyes with clear water. Contact physician. Precautions for normal use and storage: For industrial use only. Keep container closed when,not in use. ` l Recommende protective equip ment: Goggles and rubber or plastic gloves. Bleed -off effluent -can be degraded using 20 - 40 ppm sodium bisulfite @ slightly acid pH -levels - 6.5 in about 3 minutes at normal biocide use levels. Fish did not show toxi . Procedure in case of breakage or leakage: Absorb using hypochlorite solution * in combination with inert material. * 8 lb. 65% calcium hypochlorite, 5 lb. 50% NaOH _ in 77 lbs. water, or use about 10% active sodium bisulfate solutions (See MSDS Waste u1sposal Sec n 11 CONCIDFITTLAL By:, �� Yam• Date: 6/80 (Rev 4/84) W. 11. Morris R E C, ": 3'.'' r. D. Water Qu:?Iilkv ::)ectic'n MAY 1 8 V00 State of North Carolina Asheville Regional Gffice Department of Environment, Health and Natural Resources Asheville, North Carolina Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary May 14, 1990 Mr. Peter Schorsch metalsAmerica 135 Old Boiling Springs Road Shelby, NC 28150 George T. Everett, Ph.D. Director Subject: NPDES No. NCO061743 metalsAmerica formerly issued to Chase Brass & Copper Company Cleveland County Dear Mr. Schorsch: In accordance with your request received May 3, 1990, we are forwarding herewith the subject permit now issued to metalsAmerica. The only changes in this permit are in name and ownership as well as update the permit to current DEM regulations. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 11666, Raleigh, North Carolina 27604. Unless such demand is made, this decision shall be final and binding. Please take notice that this permit is not transferable. Part II, D. 3. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer If you have any questions concerning this permit, please contact Mr. Mack Wiggins at telephone number 919/733-5083. Sincerely, Original signed by Oale Overcash for George T. Everett Director cc: Mr. Jim Pa4rick, EPA Asheville Regional Office Compliance Central Files Permit No. NCO061743 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, metalsAmerica is hereby authorized to discharge wastewater from a facility located at metalsAmerica on Old Boiling Springs Road west of Shelby Cleveland County to receiving waters designated as Brushy Creek in the Broad River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, H, and III hereof. This permit shall become effective May 14, 1990 This permit and the authorization to discharge shall expire at midnight on August 31, 1990 Signed this day May 14, 1990 Criglnal signed by Dale Overcasts for George T. Everett, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NCO061743 SUPPLEMENT TO PERMIT COVER SHEET metalsAmerica is hereby authorized to: 1. Continue to discharge 0.036 MGD of boiler blowdown, once through cooling water, cooling tower bleed -off, or any combination from the facility located at metalsAmerica, on Old Boiling Springs Road, west of Shelby, Cleveland County (See Part III of this Permit), and 2. Discharge from said treatment works at the location specified on the attached map into ,Brushy Creek which is classified Class C waters in the Broad River Basin. 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Trailer I /. :-' r �-- -- —;--R '� t ��1r-'.5 ' - - o Park {• � , oar 761 .� Christian , •�J11 - \' Shelby — _ Tabernacle Municipal Airport ;` _ _ �' / �_'/� /: •,}' Ji \� �.. sta azz am _ ' it -- — •— ; Golf I I ,--. _ '/ 'Ry--: •.: / �!%- Slvu-on Ch COurse ----------- Trailer j:��tio /i�� J•41 Lo I% i7 Park/ 1 / �— Y (BLACKSBURG NORTH) �50 4654 u NE * SCALE 1:24 000 A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NCO061743 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Monitoring Requirements Lbs/day. Units (specify) Measurement Sample *Sample Mon. Avg. Daily Max Mon. Avg, Daily Max. Frequency Tvpe Location Flow Temperature Total Residual Chlorine*** Weekly * Weekly Weekly Instantaneous E Grab E Grab E THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. *Sample Locations: E - Effluent **The temperature of the effluent shall be such as not to cause an increase in the temperature of the receiving stream of more than 2.8°C and in no case cause the ambient water temperature to exceed 29°C. ***Monitoring requirements only apply if chlorine is added to the cooling water. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less that 6.0 standard units nor greater than 9.0 standard units and shall be monitored weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I B. Schedule of Compliance 1. The permi.ttee shall comply with Final Effluent Limitations specified for discharges in accordance with the following schedule: Permittee shall comply with Final Effluent Limitations by the effective date of the permit. 2. Permittee shall at: all. times provide the operation and maintenance necessary to operate the existing facilities at optimum efficiency. 3. No later than 1.4 calendar days following a date identified in the above schedule of compliance, the permiittee shall submit either a report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the .latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next schedule requirements. Part II Page 1 of 14 PART II STANDARD CONDITIONS FOR NPDES PERMITS SECTION A. GENERAL CONDITIONS 1. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the Clean Water Act and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or for denial of a permit renewal application. 2. Penalties for Violations of Permit Conditions Any person who violates a permit condition is subject to a civil penalty not to exceed $10,000 per day of such violation. Any person who willfully or negligently violates a permit condition is guilty ofa misdemeanor punishable by a fine not to exceed $15,000 per day of violation, or by imprisonment not to exceed six months or both. 3. Duty to Mitigate The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 4. Permit Modification After notice and opportunity for a hearing pursuant to NCGS 143-215.1(b) (3) and NCGS 1.43-215.1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: a. Violation. of any terms or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; C. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge; or d. Information newly acquired by the Division indicating the discharge poses a threat to human health or welfare. If the permittee believes that any past or planned activity would be cause for modification or revocation and reissuance, the permittee must report such information to the Permit Issuing Authority. The submittal of a new application Part II Page 2 of 14 may be required of the permittee. The filing of a request by the permittee for a permit modification, revocation and r.eissuance, or termination, or a notification of planned changes or anticipated noncompliances, does not stay any permit condition. 5. Toxic Pollutants Notwithstanding Part II, A-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge, if such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard prohibition and the permittee so notified. The permittee shall comply with effluent standards or prohibitions established under Section 307(a) of the Clean Water Act for toxic pollutants within the time provided in the regulations that establish those standards or prohibitions, even if the permit has not yet been modified to incorporate the requirement. 6. Civil and Criminal Liabilit Except as provided in permit conditions on "Bypassing" (Part II, B-3) and "Power Failures" (Part II, B-6), nothing in this permit shall be construed to relieve the permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 7. Oil and Hazardous Substance Liability_ Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be subject to under NCGS 1.43-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. Furthermore, the permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. Part II Page 3 of 14 9. Onshore of Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 10. Severability The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder_ of this permit, shall not be affected thereby. 11. Duty to Provide Information The permittee shall furnish to the Permit Issuing Authority, within a reason- able time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required to be kept by this permit. SECTION B. OPERATION AND MAINTENANCE OF POLLUTION CONTROLS 1. Proper Operation and Maintenance The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 2. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit. 3. Bypassing Any diversion from or bypass of facilities is prohibited, except (i) where unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. All permittees who have such sewer bypasses or overflows of this discharge shall submit, not later than six months from the date of issuance of this permit, detailed data or engineering estimates which identify: a. The location of each sewer system bypass or overflow-, b. The frequency, duration and quantity of flow from each sewer system bypass or. overflow. Part II Page 4 of 14 This requirement is waived where. infiltration/inflow analyses are scheduled to be performed as part of an Environmental Protection Agency facilities planning project. The permittee shall report by telephone to either the central office or appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any division from or bypass of facilities. 4. Upsets "Upset" means an exceptional incident in which there is unintentional and temporary noncompliance with technology based permit effluent limitations because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit limitation if the requirements of 40 CFR S 1.22.41(n)(3) are met. 5. Removed_ Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. 6. Power Failures The permittee is responsible for maintaining adequate safeguards as required by DEM Regulation, Title 15, North Carolina Administrative Code, Subchapter 2H, .0124 Reliability, to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. SECTION C. MONITORING AND RECORDS 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period which the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified , before the effluent joins or is diluted by any other wastest-ream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority. Part II Page .5 of 14 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (DEM No. MR 1, 1.1, 2, 3) or alternative forms approved by the. Director, DEM, postmarked no later than the 30th day following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: Division of Environmental. Management Water Quality Section ATTENTION: Central Files Post Office Box 27687 Raleigh, North. Carolina 27611 3 Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to insure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall. be installed, calibrated and. maintained to insure that the accuracy of the measurements are consistent with the accepted capability of that type of device. Devices selected shall. be capable of measuring flows with a maximum deviation of less than + 10% from the true discharge rates throiighont the range of expected. discharge volumes. Once -through condenser_ cooling water flow which is monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. -Test Procedures Test procedures for the analysis of pollutants shall conform to the EMC regulations published pursuant to NCGS 14-3-215.63 et seq, the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as Amended, and Regulation 40 CFR 136. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all. data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and. reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. Part II Page 6 of 14 5. Penalties for Tampering The Clean Water Act provides that any person who falsifies, tampers with, or. knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, by punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. 6. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained for a minimum of three (3) years by the permittee. This period of retention shall be extended during the course of any unresolved litigation or if requested by the Division of Environmental Management or the Regional Administrator of the Environmental Protection Agency. 7. Recording Results For each measurement .or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: a. The exact place, date, and time of sampling; b. The dates the analyses were performed; C. The person(s) who performed the analyses; and d. The results of such analyses. 8. Right of Enter The_permitt.ee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized representatives, upon the presentations of credentials: a. To enter upon the permittee's premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. Part II Page 7 of 14 SECTION D. REPORTING REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production. increases, or process modifications which will result in new, different, or increased discharges of pollutants must be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Anticipated Noncompliance The permittee shall give notice to the Permit Issuing Authority of any planned change in the permitted facility or activity which may result in noncompliance with permit requirements. Any maintenance of facilities, which might necessitate unavoidable interruption of operation and degradation of effluent quality, shall be scheduled during noncritical water quality periods and carried out in a manner approved by the Permit Issuing Authority. . 3. Transfer of Ownership or Control This permit is not transferable. In the event of any change in name, control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller by letter of the existence of this permit and of the need to obtain a permit in the name of the prospective owner. A copy of the letter shall be forwarded to the Division of Environmental Management. 4. Additional Monitoring byPermittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values is required in the DMR. Such increased frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Averaging of Measurements Calculations for limitations which require averaging of measurements shall utilize an arithmetic mean unless otherwise specified by the Permit Issuing Authority in the permit. Part II Page 8 of 14 6. Noncompliance Notification The permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester; the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. C. Any failure of a. pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any portion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility has gone out of compliance with its NPDES permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. 7. Changes in Discharges of Toxic Substances: The permittee shall notify the Permit Issuing Authority as soon as it knows or has reason. to believe: a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic substance(s) (listed at 40 CFR S 122, Appendix D, Table II and III) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels". (1) One hundred micrograms per liter (100 ug/1); (2) Two hundred micrograms per liter (200 ug/1) for acrolein and acrylonitrile; five hundred micrograms per liter (500 ug/1) for 2,4-dinitrophenol and for 2-methyl-4,6-dinitrophenol; and one milligram per liter (1 mg/1) for antimony; or (3) Five (5) times the maximum concentration value reported for that pollutant(s) in the permit application. Part II Page 9 of 14 b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant (listed at 40 CFR S 122, Appendix D. Table II and III) which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels": (1) Five hundred micrograms per liter (500 ug/1); (2) One milligram per liter (1 mg/1) for antimony; or (3) Ten (10) times the maximum concentration value reported for that pollutant(s) .in the permit application. 8. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et seq. 9. -Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures. (2) For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or (3) For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official. Part II Page 10 of 14 b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described above or by a duly authorized representative of that person. A person is a duly authorized representative only if: (1) The authorization is made in writing by a person described above; (2) The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environ- mental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and (3) The written authorization is submitted to the Permit Issuing Authority. C. Certification. Any person signing a document under paragraphs a. or b. of this section shall making the following certification: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Rased on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and believe, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 10. Availability of Reports Except for data determined to be.confidential under NCGS 143-215.3(a) (2) or Section 308 of the Federal. Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1(b) (2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The Clean Water Act provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than six months per violation, or by both. Part II Page 11 of 14 SECTION E. DEFINITION 1. Permit Issuing Authority The Director of the Division of Environmental Management. 2. DEM or Division Means the Division of Environmental Management, Department of Natural Resources and Community Development. 3. EMC: Used herein means the North Carolina Environmental Management Commission. 3. EMC Used herein means the North Carolina Environmental Management Commission. 4. Act or "the Act" The Federal Water Pollution Control. Act, also known as the Clean Water Act, as amended, 33 USC 1251, et. seq. 5. Mass/Dav Measurements a. The "monthly average discharge: is defined as the total mass of all daily discharges sampled and/or measured during a calendar month on which daily discharges are sample and measured, divided by the number of daily discharges samples and/or measured during such month. It is therefore, an arithmetic mean found by adding the weights of the pollutant found each day of the month and then dividing this sum by the number of days the tests were reported. The limitation is identified as "Monthly Average" in Part. I of the permit. b. The "weekly average discharge" is defined as the total mass of all daily discharges sampled and/or measured during the calendar week (Sunday -Saturday) on which daily discharges are sampled and measured, divided by the number of daily discharges samples and/or measured during such week. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the week and then dividing this sum by the number of days the tests were reported. This limitation is identified as "Weekly Average" in Part I of the permit. C. The "maximum daily discharge" is the total mass (weight) of a pollutant discharged during a calendar day. If only one sample is taken during any calendar day the weight of pollutant calculated from it is the "maximum daily discharge." This limitation is identified as `Daily Maximum," in Part I of the permit. Part II Page 12 of 14 d. The "average annual discharge" is defined as the total mass of all daily discharges sample and/or measured during the calendar year on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such year. It is, therefore, an arithmetic mean found by adding the weights of pollutants found each day of the year and then dividing this sum by the number of days the tests were reported. This limitation is defined as "Annual Average" in Part I of the permit. 6. Concentration Measurement a. The "average monthly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges samples and/or measured during a calendar month on which daily discharges are sampled and measured, divided by the number of daily discharges sampled and/or measured during such month (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average monthly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar month. This limitation is identified as "Monthly Average" under "Other Limits" in Part I of the permit. b. The "average weekly concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar week (Sunday/Saturday) on which. daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such week (arithmetic mean of the daily concentration values). The daily concentration value is equal. to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average weekly count for fecal coliform bacteria -is the geometric mean. of the counts for samples collected during a calendar week. This limitation is identified as "Weekly Average" under "Other Limits" in Part I of the permit. C. The "maximum daily concentration" is the concentration of a. pollutant discharge during a calendar day. If only one sample is taken during any calendar day the concentration of pollutant calculated from it is the "Maximum Daily Concentration". It is identified as "Daily Maximum" under it Other Limits" in Part I of the permit. 7. 8. Part II Page 13 of 14 d. The "average annual concentration," other than for fecal coliform bacteria, is the sum of the concentrations of all daily discharges sampled and/or measured during a calendar year on which daily discharges are sampled and measured divided by the number of daily discharges sampled and/or measured during such year (arithmetic mean of the daily concentration values). The daily concentration value is equal to the concentration of a composite sample or in the case of grab samples is the arithmetic mean (weighted by flow value) of all the samples collected during that calendar day. The average yearly count for fecal coliform bacteria is the geometric mean of the counts for samples collected during a calendar year. This limitation is identified as "Annual Average" under "Other Limits" in Part I of the permit. e. The "daily minimum concentration" (for dissolved oxygen only) is the minimum allowable amount of dissolved oxygen required to be available in the effluent prior to discharge. It is identified as "Daily Minimum" under "Other Limits" in Part III of the permit. Other Measurements a. Flow, (MGD): The flow limit expressed in this permit is the 24 hours average flow, averaged monthly. It is determined as the arithmetic mean of the total daily flows recorded during the calendar month. b. An "instantaneous flow measurement" is a measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. Types of Samples a. Composite Sample: These samples consist of grab samples collected at equal intervals and combined proportional to flow, a sample continuously collected proportionally to flow, or equal volumes taken at varying time intervals. If a composite sample is obtained from grab samples, the following requirements apply. The intervals between influent grab samples shall be no greater than hourly. Intervals between effluent grab samples shall be no greater than hourly except where the detention time of the wastewater in the facility is greater than 24 hours, in which case, the interval between grab samples shall be no greater in number of hours than the detention time in number of days; provided, however, in no case may the time between effluent grab samples be greater than six hours nor the number of grab samples less than four during any discharge period of 24 hours or less. b. Grab Sample: Grab samples are individual samples collected over a period of time not exceeding 15 minutes; the grab sample can be taken manually. Part II Page 14 of 14 9. Calculation of Means a. Arithmetic Mean: The arithmetic mean of any set of values is the summation of the individual values divided by the number of individual values. b. Geometric Mean: The geometric mean of any set of values is the Nth root of the product of the individual values where N is equal to the number of individual values. The geometric mean is equivalent to the antilog of the arithmetic mean of the logarithms of the individual values. For purposes of calculating the geometric mean, values of zero (0) shall. be considered to be one (1). C. Weighted by Flow Value: Weighted by flow value means the summation of each concentration times its respective flow divided by the summation of the respective flows. 10. Calendar Day A calendar day is defined as the period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. 11. Hazardous Substance A hazardous substance means any substance designated tinder 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act. 12. Toxic Pollutant A toxic pollutant is any pollutant listed as toxic under Section 307(a)(1) of the Clean Water Act. Revised 6/89 PART III OTHER REQUIREMENTS A. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System govern discharges from this facility. B. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. C. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, the permittee shall employ a certified wastewater treatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator roust hold a certification of the grade equivalent to or greater than the classification assigned to the wastewater treatment facilities. The permittee shall notify the Division's Operator Training and Certification Unit within five days of any change in the ORC status. D. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. E. Limitations Reopener This permit shall be modified or alternatively, revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under Sections 302(b) (2) (c), and (d), 304(b) (2), and 307(a) (2) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: 1. contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or 2. controls any pollutant not limited in the permit. The permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. Permit No. NCO061743 F. This permit shall be modified, or revoked and reissued to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. G. The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. j o PART IV ANNUAL ADMINISTERING AND COMPLIANCE FEE REQUIREMENTS A. The permittee must pay the annual administering and compliance fee within 30 (thirty) days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15 NCAC 2H .0105(b)(4) may cause this Division to initiate action to revoke the permit. A c T• CHASE BRASS & COPPER COMPANY Cleveland CLASS Where Far'. Represent-a-tiv ID, -c- 11112 Lcllla Lo, 5 -e t &D cz-1 Car*. Illu m. tber Class th.er Permit No. Lic-te issur-d RECEIVED 1\� Wato, Quality D,.,V opt Z�s 1111 15 1985 West&,., hevi!!e, ,loneI Offie.9 N i ,,Ih Caroli'Qa State of North Carolina Department of Natural Resources and Community Development 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor July 9, 1985 S. Thomas Rhodes, Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT Mr. Larry Brown, Plant Manager 499 Old Boiling Springs Road Shelby, North Carolina 28150 SUBJECT: Amendment to Certificate of Approval No. 1094 (1) Chase Brass and Copper Company Narrow Strip Plant #1 Cleveland County Dear Mr. Brown: Three (3) typographical errors have been found in Certificate of Approval No. 1094. Certificate of Approval No. 1094, issued May 20, 1985, is hereby amended to revise the following: 1. The 52,000 GPD wastewater pretreatment facility is a 72,000 GPD waste- water pretreatment facility. 2. The 450 GPM lime slurry pump is a 50 GPM lime slurry pump. 3. The 800 cubic foot filter press is an 80 cubic foot filter press. This certification amendment does not alter the conditions, limitations, or expira- tion date specified in Certificate of Approval No. 1094. If you have questions or need additional information concerning this matter, please contact Mr. Cecil G. Madden, Jr. at telephone number 919/733-5083, extension 122. CC: Cleveland County Health Departmen-� Mr. Dennis R. Ramsey Asheville Regional Supervisor �j�/// RRW/CG/mcb Sincerely, R.-Paul Wilms Director P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-7334984 An Equal -Opportunity / Affirmative Action Employer .yd STA x C E 1 " Water Quality JUN 4 1985 f '�Y puM'vd Western Regional Cffico Jx ,�� � State of North Carolina 6sheviile, North Carolina; Department of Natural Resources and Community Development 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor Mr. Larry Brown, Plant Manager 499 Old Boiling Springs Road Shelby, North Carolina 28150 . 0 Dear Mr. Brown: May 20, 1985 S. Thomas Rhodes, Secretary SUBJECT: Certificate of Approval.No. 1094 Chase Brass and Copper Company Narrow Strip Plant #1 .Cleveland County In accordance with your application. received February 21, 1985, we are forwarding herewith Certificate of Approval No. 1094, dated May 20, 1985, to Chase Brass and Copper Company for the construction and operation of the subject industrial wastewater pretreatment facilities. This Certificate of Approval shall be effective from the date of issuance until rescinded, and shall be subject to the conditions and limitations as specified therein. If any parts, requirements, or limitations contained in this Certificate of Approval are unacceptable to you, you have the right to an adjudicatory hearing before a hearing officer upon written demand to the Director within thrity (30) days following receipt of this Cetificate of Approval, identifying the specific issues to be contended. Unless such demand is made, this Certificate of Approval shall be final and binding. One (1) set of approved plans is being forwarded to you. If you have any questions or need additional information concerning this matter, please contact Mr. Cecil G. Madden, Jr., telephone No. 919/733-5083, ext. 122. Sincerely, ORIGINAL SIGNED BY DENNIS fR.. RIANISEY W. Lee Fleming, Jr., Chief Water Quality Section Division of Environmental Management cc: Cleveland County Health Department City of Shelby Mr. Dennis R. Ramsey Mr. C. E. Neely, P.E. / Asheville RegioLuAeiggor 7ma S7,eigh, North Carolina 27611-7687 Telephone 919-733-4984 CGM/cgc An Equal Opportunity / Affirmative Action Employer NORTH CAROLINA P- ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT RALEIGH CERTIFICATE OF:APPROVAL For the Discharge of Sewage, Industrial Wastes, or Other Wastes In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, andother applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Chase Brass and Copper Company Cleveland County FOR THE operation of a 52,000 GPD wastewater pretreatment facility consisting of five (5) electrolytic metal recovery cells with membranes and mixing, five (5) 400 gallon anolyte recirculation tanks with 4 GPM recirculation pumps, one (1) 400 gallon anolyte make-up tank, one (1) 400 gallon spent anolyte tank, one (1) 4 GPM EMR lift station with dual pumps and a level control, one (1) 900 gallon primary neutralization module with mixing and pH control, one (1) 900 gallon secondary neutralization module with mixing and pH control, one (1) 900 gallon flocculation module with mixing, one (1) 12,000 gallon clarifier, one (1) 2,000 gallon clear well, two (2) 12 feet diameter by 30 feet tall lime storage silos, two (1) 1,200 gallon lime slurry tanks with mixing, four (4) 450, GPM lime slurry recirculation pumps, one 900 gallon polymer supply module with mixing, one (1) 110 gallon per minute sludge withdrawal pump, one (1) 17,000 gallon continuous sludge thickener, one (1) filter press feed pump, one (1) 800 cubic foot filter press, one (1) 110 GPM lift station with level control and dual pumps, one (1) sorption filter system with dual chemical feed, a 600 gallon reaction module, a 900 gallon retention tank, pH/sulfide control, the sorption filter and a 279 gallon precoat tank, one (1) 480 gallon final pH adjustment module with pH controller and mixing, one (1) "V" notch weir box, one (1) effluent monitor with pH measurement and recording, one (1) 330 gallon sulfuric acid supply module with mixing, one (1) 3,000 gallon crystallizer unit, one (1) 200 gallon return tank, one (1) 500 gallon reservoir tank, one (1) 10 GPM recirculation pump, one (1) 10 GPM cystal.lizer return pump station with dual pumps, hybrite.feed, sulfuric acid feed, and heat exchanger, and all associated pumps, piping, valves and appurtenances to serve Chase Brass and Copper Company's Narrow Strip Plant No.'1 and the discharge of pretreated industrial waste into the City of Shelby's existing sewerage system, pursuant to the application received February 21, 1985, and in conformity with the project plans, specifications, and other supporting data, subsequently filed and approved by the Department of Natural Resources and Community Development and con- sidered a part of this Certificate of Approval. This Certificate of Approval shall be effective from the date of issuance until rescinded and shall be subject to the following specified conditions and limitations: certificate of Approval r 1094 1. This Certificate of Approval shall.be voidable unless the pretreatment facilities are constructed in accordance with the approved plans, specifications and other supporting data. 2. This Certificate of Approval is effective only with respect to the nature and . volume of wastes described in the application and other supporting data. 3. The pretreatment facilities shall be effectively maintained and operated at all times in such a manner as to produce an effluent which will not adversely affect the City of Shelby Wastewater Treatment Plant. 4. This Certificate of Approval shall be voidable unless the agreement between Chase Brass and Copper Company and the City of Shelby for the'collection and final treatment of the pretreated industrial wastewater is in full force and effect. 5. This Certificate of Approval is not transferable. 6. The pretreated industrial wastewater from the pretreatment facility shall be adequately treated in the City of Shelby's Wastewater Treatment Plant prior to being discharged into the receiving stream. 7. Discharge from the Chase Brass and Copper Company pretreatment system must comply with the present City of Shelby's sewer use ordinance and any surequent ordinance containing more strigent limitations. 8. In event the facilities fail to perform satisfactorily including the creation of nuisance conditions, the Permittee shall take such immediate corrective action as may be required by this Department. 9. Solids, sludges, or other pollutants removed or resulting from the wastewater treatment process shall be contained and disposed of in accordance with RCRA disposal requirements. 10. Satisfactory controls shall be provided to contain the accidental discharge or spillage of hazardous or toxic substances either stored or being used in the pretreatment facilities on project site. 11. Reports on the operation of the pretreatment facilities shall be submitted to the City of Shelby at regular intervals and in such form and detail as may be required by the governing Board of the City of Shelby. 12. Diversion or bypassing of the untreated wastewater from the pretreatment facilities is prohibited. Certificate of Approval issued this the 20th day of May, 1985. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION ORIGINAL SIGNED BY DENNIS R. RAMSEY for W. Lee Fleming, Jr., Chief, Water Quality Section Division of Environmental Management By Authority of the Environmental Management Commission Certificate of Approval No. 1094 WOState of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor S. Thomas Rhodes, Secretary Mr. Larry Brown Chase Brass & Copper Company Old Boiling Springs Road Shelby, NC 28150 August 30, 1985 R. Paul Wilms Director Subject: Permit No. NCO061743 Chase Brass & Copper Co. Cleveland County Dear Mr. Brown: In accordance with your application for discharge permit received on February 22, 1985, we are forwarding herewith the subject State - NPDES permit. This permit is issued pursuant to the requirements of North Carolina and the US Environmental Protection Agency dated December 6, 1983. If any parts, requirements, or limitations contained in this permit are unacceptable to you,'you have the right to an adjudicatory hearing before a hearing officer upon written demand to the Director within 30 days following receipt of this permit, identifying the specific issues to be contended. Unless such demand is made, this permit shall be final and binding. Please take notice that this permit is not transferable. Part II, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. _ This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Environmental Management. If you have any questions concerning this permit, please contact Mr. Dale Overcash, at telephone number 919/733-5083. Sincerely EIVED ORIGINAL SIGNED �Y P`EC -- ARTHUR MOUBERRY Water Quality Division FOR R. Paul Wilms SEp q 1985 cc: Mr. Jim Patrick, EPA s villepe-rvi� Western Rebional Office &heville, North Carolina Pollution Prevention Pays i j� P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-701; An Equal Opportunity Affirmative Achon Employer Permit No.•N00061743 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT To Discharge Wastewater.tinder the NATIONAL POLLUTANT DISCHA= ELIMINATION SYSTEM In compliance with the provisions of North, Carolina General Statute 143-215.19 other lawful standards and. regulations promulgated and adopted by the North Carolina Environmental Kanagement Commission, and the Federal hater Pollution Control Act, as amended, Chase Brass & Copper Company is hereby authorised to discharge wastewater fram a faaility Located at Old Boiling Springs Road Cleveland County to receiving waters designated as Brushy Creek in the Broad River Basin in accordance with effluent I10f Ations, monitoring requiresenft, and other conditions set f+ortL in Pads Y. II. and M hereof_ This permit shall become effective September 1, 1985 This permit and the authorciaatioa to discharge shall expire at ,midnight oa August 31, 1990 _ MCMd this dW of August '30, 198501RIGINAL SiGr\!FD �3Y A THUR MOUBERRY FOR R. Paul Wilms, Director Division of Environmental Kanagement By Audxwity of the Environmental Kanagemenf Commission Fit F T1 Permit No. NC0061743 SUPPLEMENT TO PERMIT COVER SHEET Chase Brass & Copper Company is hereby authorized to: 1. Discharge 0.036 MGD of boiler blowdown, once through cooling water, cooling tower bleed -off, or any combination from the facility located at Chase Brass & Copper Company, on Old Boiling Springs Road, Cleveland County (Note Part III, condition No. C of this Permit), into Brushy Creek which is classified Class "C" waters and is located in the Broad River Basin. w A. (1). EFFLUENT LIMITATION AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge from outfall(s) serial number(s) 001. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Discharge Limitations Kg/day (lbs/da) Other Units (Specify) Daily Avg. Daily Max. Da'i Ty vg. Daily Max. Monitoring Requirements Measurement Sample Sample Frequency Type Location Flow Weekly Instantaneous Temperature * * Weekly Grab Residual Chlorine ** ** Weekly Grab THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. * The Temperature of the effluent shall be such as not to cause an increase in the Temperature of the receiving stream of more than 2.8°C and in no case cause the ambient water Temperature to exceed 290C. ** Monitoring requirements only apply if chlorine is added to the cooling water. E E E The Permittee shall obtain authorization from the Division of Environmental Management prior to utilizingrz" any biocide in the cooling water (see part III of this permit) . 0 11 9 o _, E - Effluent z �o The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be w monitored. weekly at the effluent by grab sample. There shall be no discharge of floating solids or visible foam in other than trace amounts. Part I Permit No. NC B. SCHEDULE OF COMPLIANCE 1. The permittee shall achieve compliance with the effluent limitations specified for discharges in accordance with the following schedule: 2. No later than 14 calendar days following a date identified in the above schedule of compliance, the permittee shall submit either a�report of progress or, in the case of specific actions being required by identified dates, a written notice of compliance or noncompliance. In the latter case, the notice shall include the cause of noncompliance, any remedial actions taken, and the probability of meeting the next scheduled requirement. M4&I4 Permit No. NC Act used herein means the Federal Water Pollution Control Act, As amended. DEM used herein means the Division of Environmental Management of the Department of Natural Resources and community Development "EMC" used herein means the North Carolina Environmental Management Commission. C. MONITORING AND REPORTING 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. 2. Reporting Monitoring results obtained during'thi? previous month(s) shall be summarized for each month and reported on a Monthly Monitoring'Report Form (DEM No. MR 1.0, 1.1, and 1.4) postmarked no .later than the 30th day following the completed reporting period. The first report 'is due on The DEM may require reporting of additional monitoring results by written notification. Signed copies of these,, and all other reports required herein, shall be submitted to the following address: Division of Environmental Management Water Quality Section Post Office Box 27687 Raleigh, North Carolina 27611 3. Definitions a. The "daily average" discharge means the total discharge by weight during a calendar month divided by the number of days in the month that the production or commercial facility was operating. Where less than daily sampling is required by this.permi.t, the daily.average discharge shall be determined by the summation of all the measured daily discharges by weight divided by the number of days sampled during the calendar month when the measurements were made. b. The "daily maximum" discharge means the total discharge by weight during any calendar day. 4. Test Procedures Test procedures for the analysis of pollutants shall conform to The EMC regulations published pursuant to N. C. G. S. 143-215.63 et seq.. The Water and Air Quality Reporting Act, Section 304(g), 13 USC 1314, of the Federal Water Pollution Control Act, As Amended, and Regulation 40 CFR 136. 5. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the permittee shall record the following information: 15 0 PART I Permit No. WC a. The exact place, date, and time of sampling; b. The dates the analyses were performed; c. The person(s) who performed the analyses; d. The analytical techniques or methods used; and e. The results of all required analyses. 6. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be included in the calculation and reporting of the values.required in the Monthly Monitoring Report Form.(DEM MR 1.0, 1.1, 1.4) Such increased monitoring frequency shall also be indicated. The DEM may require more frequent monitoring or the monitoring of other pollu- tants not required in this permit by written notification. 7. Records Retention All records and information resulting from the monitoring activities required by this permit including all records of analyses performed and calibration and maintenance of instrumentation and recordings from continuous monitoring instrumentation shall be retained by the permittee for a minimum of three (3) years, or longer if requested by the State Division of Environmental Management -or the Regional Administrator of the Environmental Protection Agency. 16 PART b b Permit No. NC A. MANAGEMENT REQUIREMENTS 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. Any anticipated facility expansions, production increases, or process,modifications which will result in new, different, or increased discharges of pollutants must. be reported by submission of a new NPDES application or, if such changes will not violate the effluent limitations specified in this permit, by notice to the DEM of such changes. Following such notice, the permit may be modified to specify and limit any pollutants not previously limited. 2. Non compliance Notification If, for any reason, the permittee does not comply with or will be unable to comply with any effluent limitation specified in this permit, the per- mittee shall provide the Division of Environmental Management with the following information, in writing, within five (5) days of becoming aware of such condition: a. A description of the discharge and cause of noncompliance; and b. -The period of noncompliance, including exact dates and times; or, if not corrected; the anticipated time the noncompliance is expected to continue, and steps being taken to reduce, eliminate and prevent recurrence of the noncomplying discharge. 3._ Facilities Operation The permittee shall at all times maintain in good working order and operate as efficiently as possible all treatment or control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. 4. Adverse Impact The permittee shall take all reasonable steps to minimize any adverse impact to navigable waters resulting from noncompliance with any effluent limitations specified in this permit, including such accelerated or additional monitoring as necessary to determine the nature and impact of the noncomplying discharge. 5. Bypassing Any,diversion from or bypass of facilities necessary to maintain compliance with the terms and conditions of this permit is prohibited, except (i) where M8&I7 PART II Permit No. NC unavoidable to prevent loss of life or severe property damage, or (ii) where excessive storm drainage or runoff would damage any facilities necessary for compliance with the effluent limitations and prohibitions of this permit. The permittee shall promptly notify the Water Quality Section of DEM in writing of each such diversion or bypass. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of. the United States. 7. Power Failures In order to maintain compliance with the effluent limitations and prohibitions of this permit, the permittee shall either: a. In accordance with the Schedule of Compliance contained in Part I, provide an alternative power source sufficient to operate the waste- water control facilities.; or, if such alternative power source is not in existence, and no date for its implementation appears in Part I,. b. Halt, reduce or otherwise control production and/or all discharges from wastewater control facilities upon the reduction, loss, or failure of the primary source of power to said wastewater control facilities. 8. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. I8 PART II Permit No. NC B. RESPONSIBILITIES 1. Right of Entry The permittee shall allow the Director of the Division of Environmental Management, the Regional Administrator, and/or their authorized represen- tatives, upon the presentations of credentials: a. The enter upon the permittee°s premises where an effluent source is located or in which any records are required to be kept under the terms and conditions of this permit; and b. At reasonable times to have access to and copy any records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 2. Transfer of Ownership or Control This permit is not transferable. In the event of any change in control or ownership of facilities from which the authorized discharge emanates or is contemplated, the permittee shall notify the prospective owner or controller,by letter of the existence of this permit and of the need to obtain a permit"in the name of the prospective owner. A copy of the letter shall be,forwarded to'the Division of Environmental Management. 3. Availability of Reports Except for data determined to be confidential under N. C. G. S. 143-215. 3(a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division of Environmental Management. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the i osition of criminal penalties as provided for in N. C. G. S. 143-215.6(b)(2� or in Section 309 of the Federal Act. 4. Permit Modification After notice and opportunity for a hearing pursuant to N. C. G. S. 143- 215.1(b)(2) and G. S. 143-215.1(e) respectively, this permit may be modified, suspended, or revoked in whole or in part during its term for cause including, but not limited to, the following: a. Violation of any terns or conditions of this permit; b. Obtaining this permit by misrepresentation or failure to disclose fully all relevant facts; or c. A change in any condition that requires either a temporary or permanent reduction or elimination of the authorized discharge. M10&I9 PART II Permit No. NC 5. Toxic Pollutants Notwithstanding Part II, B-4 above, if a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit shall be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 6. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II, A-5) and "Power Failures" (Part II, A-7), nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance pursuant to N. C. G. S. 143-215.6 or Section 309 of the Federal Act, 33 USC 1319. 7. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any -responsibilities, liabilities, or penalties to which the permittee is or may be subject under N. C. G. S. 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321. 8. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal,State or local laws or regulations. 9. Severabi I I ty The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of this permit to any circum- stance, is held invalid,, the application of such provision to other cir- cumstances, and the rerMinder of.this permit shall not be affected thereby. M11 &I10 PART II Permit No NC 10. Expiration of Permit Permittee is not authorized to discharge after the expiration date. In order to receive authorization to discharge beyond the expiration date, the permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any discharge without a permit after the expiration will subject the permittee to enforcement procedures as provided in N. C. G. S. 143-215.6 and 33 USC 1251 et seq.. I 11 Part III Permit No. NC 0061743 A. Previous Permits All previous State water quality permits issued to this facility, whether for construction or operation or discharge, are hereby revoked by issuance of this permit. The conditions, requirements, terms, and provisions of this permit authorizing discharge under the National Pollutant Discharge Elimination System governs discharges from this facility. B. Construction No construction of wastewater treatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Division of Environmental Management and written approval and Authorization to Construct has been issued. If no objections to final plans and specifications have been made by the Division of Environmental Management within 60 days following acknowledgement that a complete set of final plans and specifications has been received, the plans may be considered approved and construction authorized. C. Certified Operator Pursuant to Chapter 90A of North Carolina General Statutes, the permittee shall employ a -certified wastewater treatment plant operator in responsible charge of the wastewater treatment facilities. Such operator must hold a certification of the grade equivalent to the classification assigned to the wastewater treatment facilities. D. Groundwater Monitoring The permittee shall, upon written notice from the Director of the Division of Environmental Management, conduct groundwater monitoring as may be required to determine the compliance of this NPDES_permitted facility with the current groundwater standards. E. The permittee shall not use any biocides except those approved in con- junction with the permit application. The oermittee shall notify the Director in writing not later than ninety (90) days prior to instituting use Of any additional biocide used in cooling systems, other than chlorine, which may be toxic to aquatic life other than those previously reported to the Division ofEnvironmentalManagement. Such notification shall include: Active ingredient(s) in the biocidal additives, Dosage rate and frequency of application of the additives, Discharge concentration of the active in_gredient(s), Discharge rate or volume, Receiving stream (attach map locating discharge point), and Aquatic toxicity data for each biocidal product (degradation data if available). M15 & 112 'a57ATF,` ? ~ A'i •rnCFn State of North Carolina Department of Natural Resources and Community Development 512 North Salisbury Street 0 Raleigh, North Carolina 27611 . James G. Martin, Governor April 2, 1985 S. Thomas Rhodes, Secretary Mr. Joseph R. Hendrick, County Manager R E C E I V L County of Cleveland Water Quality Division Post Office Box 1210 Shelby, NC 28150 MAY 16 1995 SUBJECT: Permit No. 11445 vVestern Regional Office, County .of Cleveland Asheville, North Carolina Chase -Brass Company Shelby, North Carolina Cleveland County Dear Mr. Hendrick: In accordance with your application received January 14, 1985, we are forwarding herewith Permit No. 11445, dated April 2, 1985, to the County of Cleveland for the construction and operation of the subject wastewater collection system extensions. - This permit shall be effective from the date of issuance until rescinded, and shall be subject to the conditions and limitations as:specified therein. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right.to.an adjudicatory hearing before a hearing -officer upon written demand to the Director within thirty (30) days following receipt of this permit, identifying the specific issues to be con- tended. Unless such demand is made, this permit shall be -final and binding. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need -additional information concerning:..this matter, please contact Mr. Russel•Talley, Jr., telephone no. 919/733-5083,. ext. 119. Sincerely yours, ("0/ R. Paul Wilms Acting Director cc: Cleveland. County Health Department. Koonce, Noble& Associates, .Inc. Mr. W: Lee -Fleming, Jr', Asheville -Regional -Supervisor City of Shelby P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-4984 f� An Equal Opportunity /.Affirmative Action Employer NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF NATURAL RESOURCES" AND COMMUNITY DEVELOPMENT RALEIGH P E R M IT For the Discharge of Sewage, Industrial Wastes, Or Other Wastes In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO County of Cleveland Cleveland County FOR -THE construction and operation of approximately 930 lineal -feet -of 8-inch sewer to serve Chase -Brass Company and the discharge of collected domestic wastewater into the City of Shelby's existing sewerage system, pursuant to the application received January-14, 1985, and in conformity with the project plans, specifications, and other supporting data, subsequently filed and approved by the Department of Natural Resources and Community Development and considered a part of this permit. This Permit shall be effective from the date of issuance until- rescinded and shall be subject to the following specified conditions.and limitations: 1. This permit shall become voidable unless.the facilities are constructed in accordance with the approved plans, specifications and other supporting data.. 2. Construction of the sewers shall be so scheduled so as not.to interrupt service by the existing utilities nor result in'an overflow or bypass discharge of - wastewater to the surface waters of the State. 3.. This permit is effective only with respect to the.nature.and volume of wastes described -in the application and other supporting data. 4. The facilities shall -be properly maintained and operated at:all times. 5. This permit shall become voidable unless. 'the agreement between the County of Cleveland and the City of Shelby-for,the:collection and final -treatment -of domestic.wastewater is in full -force -and. -effect. 6. The sewage -and wastewater collected by this system shall be adequately.treated ,�in the Shelby Wastewater Treatment Plant prior to being -discharged into the receiving stream:: - rPermit No. 1144.5 Page Two Permit issued this the 2nd day of April, 1985. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION R..Paul Wilms, Acting Director Division of Environmental Ma agement By Authority of the Environmental Management Commission Permit No. 11445