NC0072664_Regional Office Historical File Pre 2018 (67)

IN,
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
Mr. Mark Hawes
Plant Manager
Shurtape Technologies, Inc.
P.O. Box 1530
Hickory, North Carolina 28603
Dear Mr. Hawes:
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April 28, 2004
APR 3 0 2004
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Subject: Draft NPDESerniii
Permit NCO072664
Stony Point Tape Plant
Alexander County
Enclosed with this letter is a copy of the draft permit for your facility. Please review the draft very
carefully to ensure thorough understanding of the conditions and requirements it contains.
The draft permit contains the following significant changes from your current permit:
A daily maximum total residual chlorine (TRC) limit has been added to the permit. See the attached .
total residual chlorine policy memo for details. The facility is allowed 18 months from the effective
date of the permit to comply with the total residual chlorine limit. This time period is allowed in
order for the facility to budget and design/construct the dechlorination and /or alternative
disinfection systems.
Please submit any comments to me no later than thirty days following your receipt of the draft. Comments
should be sent to the address listed at the bottom of the previous page. If no adverse comments are
received from the public or from you, this permit will likely be issued in late June, with an effective date of
August 1, 2004.
If you have any questions or comments concerning this draft permit, contact me at the telephone
number or e-mail address listed at the bottom of this page.
Sincerely,
S ;rgeil Chernikov, Ph.D.
NPDES Unit
cc: NPDES Unit
Uooresville_Regional Office / Water Quality. Section _
NPDES Unit, 1617 Mail Service Center, Raleigh, North Carolina 27699 919 733-5083, extension 594 (fax) 919 733-0719
An Equal Opportunity Affirmative Action Employer sergei.chernikov@ ncmail.net

Permit NCO072664
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
Draft PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
Shurtape Technologies, Inc.
is hereby authorized to discharge wastewater from a facility located at the
Shurtape Technologies - Stony Point Plant
NC Highway 90
Stony Point
Alexander County
to receiving waters designated as Third Creek in the Yadkin -Pee Dee River Basin in accordance with effluent
limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof.
The permit shall become effective
This permit and the authorization to discharge shall expire at midnight on March 31, 2009
Signed this day
Alan Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Permit NC0072664
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this
permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive
authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and
provisions included herein. "
Shurtape Technologies, Inc., is hereby authorized to:
1. Continue to operate an existing 0.010 MGD wastewater treatment facility with the following
components:
♦ Flow meter
♦ Aeration tank
♦ Clarifier
♦ Sludge holding tank
♦ Chlorination unit
The facility is located at the Stony Point Plant on NC Highway 90 in Alexander County
2. Discharge from said treatment works at the location specified on the attached map into Third
Creek, classified C waters in the Yadkin -Pee Dee River Basin.

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Latitude:
35- 5 F 36"
Longitude:
81- 03' 23"
USGS Quad#:
D 14SE
River Basin #:
03-07-06
Receiving Stream: Third Creek
Stream Class:
C
�I
Shurtape
Techmloom Inc.
NCO072664
Alexander County

Permit NC0072664
A. (1.) EFFLUENT LIMITATIONS AND MONITORING REgUIREMENTS - Draft
During the period beginning on the effective date of this permit and lasting until expiration,
the Permttee is authorized to discharge from outfall 001. Such discharges shall be limited
and monitored by the Permittee as specified below:
EFFLUENT`
CHARACTERISTICS ;.
:
_ LIMITS -
MONITORING REQUIREMENTS
Monthly
Average_,
Dally
Maximum
Measurement"
,FreguencY.
Sample Type
amrLo 5plecationt
Flow
0.010 MGD
Weekly
Instantaneous
Influent or Effluent
BOD, 5-day (202C)
30.0 mg/L
45.0 mg/L
Weekly
Grab
Effluent
Total Suspended Solids
30.0 mg/L
45.0 mg/L
Weekly
Grab
Effluent
NH3-N
Weekly
Grab
Effluent
Dissolved Oxygen?
Weekly
Grab
Effluent,
Upstream & Downstream
Fecal Coliform (geometric mean)
200 / 100 mL
400 / 100 mL
Weekly
Grab
Effluent
Total Residual Chlorine3
28 pg/L
2/Week
Grab
Effluent
Temperature
Daily
Grab
Effluent
Total Nitrogen (NO2+NO3+TKN)
Quarterly
Grab
Effluent
Total Phosphorus
Quarterly
Grab
Effluent
pH4
Weekly
Grab
Effluent
Footnotes:
1. Upstream = at least 100 feet upstream from the outfall. Downstream =
approximately 1.6 miles downstream from the outfall.
2. The daily average dissolved oxygen concentration shall not be less than 5.0
mg/L.
3. Facility is allowed 18 month from the effective date of the permit to comply with
the total residual chlorine limit. This time period is allowed in order for the
facility to budget and design/construct the dechlorination and /or alternative
disinfection systems.
4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard
units and shall be monitored weekly at the effluent by grab sample.
There shall be no discharge of floating solids or visible foam in other than trace amounts.

Alan W. Klimek, P.E., Director
Division of Water Quality
June 19, 2003
TO: NPDES Unit Staff
FROM: David A. Goodrich Vg(
NPDES Unit Supervisor
SUBJECT: Total Residual Chlorine Policy for NPDES permits
Every three years the State is required by the Clean Water Act to review its surface water quality standards and
classifications, determine if changes are needed and to make any necessary changes. This review process is referred to
as the "triennial review." Public hearings were held to solicit comments for the 2000-2003 Triennial Review of surface
water quality standards during the summer of 2002. The Hearing Officer's recommendations were presented before
the state's Environmental Management Commission on October 10, 2002.
The Hearing Officer's recommended changes included modifications to the existing standards for Arsenic, Cyanide,
Methylene Blue Active Substances (MBAS) and Total Residual Chlorine (TRC). The Hearing Officer also
recommended the addition of a standard for Methyl Tert-Butyl Ether (M ME).
All of the Hearing Officer's proposed changes were adopted with the exception of hME. The changes took effect
on April 1, 2003. This memo documents the changes to the NPDES permitting policy for TRC limits.
Total Residual Chlorine (TRC)
Previously, TRC had an Action Level Standard, except in designated Trout waters. The Triennial Review changes
modified the TRC Action Level Standard to an Aquatic Life Standard of 17 µg/L The Aquatic Life Standard will
remain for designated Trout waters.
Aquatic Life Standard — 17 µg/L (freshwater only) Trout Waters —17 µg/L
Revised TRC Policy
➢ TRC limits will be assigned to permit renewals and all new permits issued after April 1, 2003.
➢ Facilities that do not use chlorine will not receive a TRC limit; however, the presence of a chlorine back-up
system to augment UV or other disinfection requires a TRC limit.
➢ Facilities discharging to streams with a 7Q10 <0.05 cfs (zero -flow streams) will receive a limit of 17 µg/L
➢ Limits will be capped at 28 µg/L to protect against acute impacts.
It'is likely that many facilities will need to add dechlorination (or use another means of disinfection) to comply with
the new TRC standard. Therefore, a compliance schedule of 1S months from the effective date of the permit may
be added to any TRC limit added during the current permit renewal. This time period is allowed in order for the
facility to budget and design/construct the dechlorination and/or alternative disinfection system(s). The NPDES
Unit has promulgated minimum design criteria in order to expedite permitting of dechlorination equipment.
cc: Coleen Sullins
Regional Office Supervisors (Dechlorination guidance attached)
- Shannon Langley

DENR/DWQ
FACT SHEET FOR NPDES PERMIT DEVELOPMENT
NPDES No. NCO072664
Facility Information
Facility Name:
Shurta e Technolo
ies, Inc.
Permifted Flow:
0.010 MGD
County:
Alexander
Facility Class:
II
Regional Office:
Mooresville
Facility/Permit Status:
(i.e. New, Modification,
Existing or Renewal)
Existing
USGS Topo Quad:
D14SE
Stream Characteristics
Receiving Stream:
Third Creek
Stream Classification:
C
12-108-20-4
Winter 7Q10 (cfs):
2.9
Subbasin:
03-07-06
30Q2 (cfs):
N/A
Drainage Area (mi2).
5.65
Average Flow (cfs):
5.65
Summer 7010 (cfs)
10.17
IWC (%):
8.4
Changes Incorporated into Permit Renewal
Proposed Changes
Parameters Affected
Basis for change(s)
Effluent Limitations and
Added daily maximum TRC
New standard as a result of
Monitoring Requirements
limit.
triennial review.
Page
Summary
The facility has requested a permit renewal with no modifications. It is recommended
that the permit be renewed as drafted.
The following notes were taken during the review of the application package:
• 303(d) List Review: Third Creek is not listed on the North Carolina 303d
List.
Staff Report (most recent dated March 29, 2004): Facility is classified as
Class II. Sludge is pumped by Lentz Spetic Services and is transported to the
Rocky River WWTP in Mooresville or Clark WWTP in Newton for disposal.
Region recommends issuance of the subject permit. Region indicated that
most recent inspection report showed that the facility is well maintained and
is generally able to meet existing effluent limits.
Page 1
Version: April 21, 2004

• DMR Review (2002-2004): The facility has an excellent compliance record.
During the review period no NOVs were issued, and only one Notice of
Deficiency was issued due to minor maintenance issues. The latest
compliance evaluation inspection conducted on October 6, 2003 did not find
any problems.
Proposed Schedule for Permit Issuance
Draft Permit to Public Notice: 04//28/2004(est.)
Permit Scheduled to Issue: 06/21/2004 (est.)
State Contact
If you have any questions on any of the above information or on the attached
permit, please contact Sergei Chernikov at [phone], extension 594,
Regional Office Comments
Name:
Page 2
Version: April 21, 2004
Date: