NC0072664_Regional Office Historical File Pre 2018 (48)

Ate-
C. :Permit:
d. .. Description'of.treatment process: Shurtape Technologies operates a 10,000 gpd extended
aeration type yWVTP to treat domestic: wastewater and: non -contact coolin g water
generated by Shurtape's Stony.Pont Tape Plant. The extended aeration plant consists of
an inlet bar: screen, aeration: basin, hopper -type: clarifier with a v-notch type weir, tablet=
type chlorination, -chlorine contact chamber, tablet de -chlorination, and an aerated sludge
holding tank.. Discharge of the treated wastewater is into Third Creek in the Yadkin -Pee
Dee River Basin. To optimize the operation of the W V7P, Shurtape conducts process
testing'ofMLSS, MLVSS and settleability in the aeration basin.
_.
II. Performance
a.. Description of overall. 12=month performance: The'previous .twelve monthsperformance
was reviewed withthe ORC, Mr. Travis Brannon, Certificate No. 990808. Review of the
Corporate Headquarters • Shurtape Technologies, LLC
1712 8th Street Drive SE, Hickory, NC28602 � Pfione: [phone].•. Toll -Free: [phone] :: .

FW,
Annual System Performance Report
Shurtape Stony Point Facility
Page 2 of 3
system performance consisted of reviewing the operator's logbook, process control
equipment calibration logbooks, sludge removal records, and DMR's from January 2012
through December 2012. During this time period, no effluent violations occurred.
During this time period, the process control monitoring equipment was found to have met
calibration checks unless further described herein. Buffer solutions used for pH meter
calibrations were valid; and sampling results have attached chain of custody forms. The
operator logbooks verified that the system had been attended as required with
maintenance activities performed. During 2012, there were no events noted in the
logbook that would cause the facility to operate in a non -compliant manner. The facility
operated in compliance.
Two typographical errors not affecting compliance were identified during the records
review. First, the March 2012 DMR showed an ORC on -site time for one day as 1 hour,
whereas the log book showed 2 hours. Second, the April 2012 DMR showed a
downstream sampling time that disagreed with the log book by one minute. These two
issues were discussed with Mr. Wes Bell of NCDENR on 6-Feb-2012 and it was agreed
that amended DMRs were not required.
b. During the time period of January 2012 through December 2012 no effluent violations
occurred.
C. Description of any known environmental impacts of violations:
N/A — No known violations of effluent limitations.
d. Description of corrective actions taken to address violations or deficiencies: No known
violations existed for the reporting period.
e. Shurtape has met the requirements to conduct analysis of field parameters on site through
Lab Certification Procedures.
f. Lab Certification No. 5087; EPA Lab ID No. NC01311
Proficiency testing was completed during July 2012. The approval report was issued
13-Aug-2012.
g. Notification: Shurtape's WWTP serves the manufacturing facility at Stony Point. There
are no other users connected to the system. Therefore, Shurtape is the only user of the
system. Note that a copy of this report is sent to the Senior Vice President of
Manufacturing.
III. Certification
I certify, under penalty of law, that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properly gather and evaluate the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the information,
the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I

PW

pop,// Pit 31 Check List for Annual WWTP Certification for DWQ.xis Shurtape Technologies, LLC
For NCO072664 Stony Point - Plant # 31 .
Date: 13-Feb-13
name sionature i
Reviewed by:
Jerry W. Eplin
V
I Environmental Eng.
Dave Neff
Plant Manager
Certified by:
Travis Brannon
)51--1
ORC
ORC:
DMR Review:
Sample Results Reviewed for each Week and the Attached
Chain of Custody Forms
January OK July OK
January OK July OK
February OK August OK
February OK August OK
March See Comment September OK
March OK September OK
April See Comment October OK
April OK October OK
May OK November OK
May OK November OK
June OK December OK
June OK December OK
Reviewed DMRs for 2012. The March DMR has one day that showed 1 hour ORC time on
DMR Comments:
site, however the log book showed 2 hours. The April DMR showed a downstream sampling
time that was off by 1 minute compared to the log book. No other issues were identified
during the review.
During 2012, sludge was hauled from the facility on several instances. The sludges was hauled by Millers Services and was taken to
Sludge Records Reviewed:
the City of Taylorsville wastewater facility. The pumping dates were 6-Jan, 13-Feb, 24-Feb, 30-Mar, 15-May, 24-May, 31-May, 14-Jun,
28-Jun, 3-July, 16-Jul, 23-July, 31-July, 3-Aug, and 29-Aug. Each event was for 2,000 gallons, with the exception of the August 3rd
event which was 4,000 gallons.
PH BUFFERS
METER CALIBRATIONS
Date Received:
22-Aug-12
pH / Temp. Meter
Meter 226683
3-Jan-12
5-Jul-12
Date Opened:
17-Dec-12
Meter 220875
19-Jun-12
20-Dec-12
4
External Calibration Dates:
Exp Date:
Mar-16
DO / Temp. Meter
Meter
09D100202
29-Jun-12
20-Dec-12
pH Buffers Checked:
External Calibration Date:
7
Date Received:
22-Aug-12
Meter
08A100904
3-Jan-12
5-Jul-12
Date Opened:
17-Dec-12
Hach Tensette Pipettes
#1
3-Jan-12
5-Jul-12
20-Dec-12
#2
3-Jan-12
Exp Date:
Jun-14
#3,
3-Jan-12
5-Jul-12
20-Dec-12
Date Received:
22-Aug-12
NIST Thermometer
S/N 3037
20-Dec-12
10
Date Opened:
20-Dec-12
Spectrophotometer External
Low Level, Meter
051000007985
5-Jul-12
20-Dec-12
Exp Date:
Jun 13
Calibration Date:
High Level, Meter
040200010597'
5-Jul-12
20-Dec-12
Chlorine Reagents:
HACH ultra low range chlorine buffer and DPD indicator were each found to have been received 26-Oct-12, opened 10-Dec-12, and
expire July-2013. Secondary chlorine standards were third -party verified on 5-July-12 and 20-Dec-12.
Parameters samples for On
Site:
PH, Residual CIZ,
w _ T
E
o o
m
a U Co
ML55, MLV55
Frequency of Calibration Checks
Dissolved Oxygen
PH, & DO
Temperature
30 Minute Settleability
Corning 313 5/N 226683 - pH & Temperature
N
Coming 313 S/N 220875 - pH & Temperature
Meters Used
On Site:
p 6
. @
n`_ Co
Co
Yes - all meters calibrated.
Minimum of annual external
calibrations, see above for
dates.
YSI 550A 5/N 08A100904 - bO & Temperature
YSI 550A 5/N 091)100202 - DO & Temperature
HACH 2400 5/N 05000007985 5pectrophotometer
HACH Pocket Colorimeter II 5/N 040200010597
NIST Traceable Thermometer 5/N 3037
is up to date with appropriate notations of actions by ORC and back-up ORC. Logbook appears to contain the operational
m required to demonstrate compliance (see exceptions below, if any).
March DMR showed one incorrect ORC time on site value (the actual was hour greater than reported ont he DMR), and, the April DMR
wed a downstream sampling time that disagreed with the Log Book by one minute.
Summary of Review: I
Annual Performance Test for Field Parameters: pH: Method 4500 H+B & TRC: Method 4500 CIG.
Cornino aH & YSI DO meters both have correction factors noted on meters (current factor is "0").
Field Parameters Lab Certification No.: 5087 EPA Lab Code: NCO1311
Annual Performance Audit Completed: 2/5/2013