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HomeMy WebLinkAboutNC0089915_Draft Fact Sheet_20200212 (3)Fact Sheet NPDES Permit No. NCOO89915 Permit Writer/Email Contact: sergei.chemikov@ncdenr.gov Date: February 12, 2020 Division/Branch: NC Division of Water Resources / NPDES Complex Permitting Fact Sheet Template: Version 09Jan2017 Permitting Action: ❑ Renewal ❑ Renewal with Expansion ® New Discharge ❑ Modification (Fact Sheet should be tailored to mod Note: A complete application should include the followi • For New Dischargers, EPA Form 2A or 2D requirements, Enginee • For Existing Dischargers (POTW), EPA Form 2A, 3 effluent polluta tests. • For Existing Dischargers (Non-POTW), EPA Form 2C with correct on industry category. Complete applicable sections below. If not applicable, enter NA. 1. Basic Facility Information atives Analysis, Fee 4 2°d species WET based Facility Information Applicant/Facility Name: The Chemours Company / Chemours Fayetteville Works Applicant Address: 1007 Market Street, Wilmington, DE 19899 Facility Address: 22828 NC Highway 87 W, Fayetteville, NC 28306-7332 Permitted Flow: 1.58 MGD Facility Type/Waste: MAJOR Industrial Facility Class: II Treatment Units: influent oxidation, coagulation, and pH adjustment, ultrafiltration, granular activated carbon (GAC) adsorption Pretreatment Program (Y/N): N/A County: Bladen Region: Fayetteville Page 1 of 18 Commented [KC1]: Grade II physical/chemical, per 15A NCAC 08G .0306 Briefly describe the proposed permitting action and facility background. A. Introduction / Permitting Action In order to reduce PFAS loading to the Cape Fear River pursuant to the Consent Order entered by the Bladen County Superior Court on February 25, 2019 ("Consent Order"), Chemours has requested a new NPDES permit for the discharge of treated groundwater and surface water from a stream located on the southern portion of its property. The flow from Outfall 003 consists primarily of contaminated groundwater and surface water, which must be treated to remove at least 99% of the PFAS. This stream, often referred to as "Old Outfall 002," was used to discharge process wastewater from the facility prior to June 2012, when Outfall 002 was relocated to the current outfall location (for permit NC0003573) above Lock and Dam #3 (also known as William O Huske Dam) in the Cape Fear r. Pursuant to the Consent Order, Chemours is required to implement a system to capture and treaythe weather flow at Old Outfall 002 prior to discharge by September 30, 2020. The treatment system shall meet such discharge standards as shall be set by DEQ, and shall, in addition and at a miniyalum, be at.least 99% effective in controlling indicator parameters, GenX and PFMOAA, i.e. 99% removal of these parameters. The issuance of this permit will allow Chemours to begin this remediatio et the Cons\aoad ent and reduce PFAS loading to the Cape Fear River. Additionally, as part of the Consent Order, Chemou required to conng Assessment. The summary report was submittedto DEQ on Dece er 6, 20]�. Thel the sources of per- and polyfluoroalkyl substances (PFAS) on and around the elite and tloadings to the Cape Fear River. Chemours estimates that remediating the baseflow (groundwater and surface water) from this channel will reduce overall loading of Total Table 3+ PFAS compounds to the river by 26% (Cape Fear River PFAS Loading Reduction Plan — Supplemental Information rt, November 2019). This outfall is named Outfit �' this new permit to allow-1 the pot 'al consolidation of Chemours other NPDES wastew ter permit 03573, in B. Proposed Treatment System The proposed treatment system inclu es a am to collect ry weather baseflow estimated to be 540 gallons per minute) and,some seep and groundwater, for a total flow capacity of the dam of 610 gallons per minute (gpm). The treatment system is designed to treat a maximum flow of 750 gallons per minute (gpm), w h will allow for treatment of the dry weather flow from the Old Outfall 002 channel and additional cont a mated water from seeps oundwater from elsewhere on -site. The system is exp d to be able to remove numerous PFAS compounds, including the indicator parameters HFPO-DA (GenX) and PFMOAA. Again, the Consent Order specifies that HFPO-DA and PFMOAA are to be rex loved from the Old Outfall 002 channel by at least 99%. The Consent Order required Chemours to compete, at a minimum, monthly surface water sampling in Old Outfall 002 at designated locations, beginning no later than March 2019 to be completed by September 30, 2019 to establish baseline mass loading from Old Outfall 002. Additionally, by September 30, 2019, Chemours was required to complete pilot scale testing of treatment equipment to determine its control efficiency for all PFAS identified in Old Outfall 002. Pilot testing results, received by DWR on October 3, 2019, demonstrated that the proposed granular activated carbon (GAC) system can remove at least 99% of the total PFAS compounds reported per the Consent Order. This proposed treatment system will consist of the following components: 1) Influent Oxidation, Coagulation & pH Adjustment This treatment system includes an influent oxidation/coagulation /pH adjustment tank for pretreatment of the ultrafiltration (UF) feed (pH adjustment/oxidation/coagulation). The pH adjustment will be done using Page 2 of 18 sodium hydroxide. Additional iron oxidation will be done with sodium hypochlorite. Poly -aluminum chloride (PAC) will be used for coagulation and contribute to help maintain the OF membranes. Partially treated water will be conveyed to the OF units via dual booster pumps. Safety Data Sheets (SDSs) are attached for the chemicals to be utilized at the wastewater treatment system. Iron hydroxide particles precipitated in the oxidation process and total suspended solids (TSS) will be coagulated and settled in the tank. The settled solids will be transferred by a solids transfer pump to a weir tank (back pulse waste recycle tank) and filtered in downstream removal processes (thickener and rotary - fan filter press). 2) Ultrafiltration This design includes OF pretreatment before the Granular Activated Carbon (GAC) stage. The OF will perform the role of solids removal upstream of the GAC units. The will provide an absolute barrier to solids at 0.04 - 0.1 µm range. Per the manufacturing vendor, the me rane will provide additional TOC removal as well. The OF back pulse waste recycle will be captured in a weil4ank to allow solids to settle and then will be recycled through the system after being pumped back tope uentidation/coagulation /pH adjustment tank. The settled solids in the weir tank (the back-pul5� waste recycle tank) will be drawn off by a sludge pump and filtered in downstream removal processes (thickener and rotary -fan filter press). The OF units will intermittently need to be clearil with a low co entration of c c acid. The cleaning solution will be captured in a Clean -In Place (CIP) tank and neutraliz in it. Follo eutralization, the CEP water will be recycled through th tment system after being pumped back b neutralization pumps to the influent oxidation/coagulation /pFVadjustment to 3) Granular Activated Carbon (GAC) Adsorption Based on GAC adsorption studies, PEAS removal to meet disc\rements (per the CO), is expected to be accomplished using GAC adsorption. The system designation includes a total of six (6) 12' diameter x 5' diameter straight de vessels in a three (3) pass configuration capable of swapping lead/middle/lag. Each GAC vessel ca old up to 20,000 lbs. of GAC? The GAC beds will be sluiced out upon exhaustion and th ew bed sluiced back into the vessel. The GAC vessels have backwashing capability. SiWquantitie d config may b dified during process optimization. 4) Solling and Treatment The treatment system includes a containerized slu dling system with sludge pump, polymer make down/injNtion system, in -line mixer and a thickener unit and rotary fan press skid. The rotary fan press will be moun on a sump with a pump to re filtrate from the process to the head of the plant into the influent oxida agulation /pH adjustment . Additionally, the solids handling system will include a screw conveyoilwmove the sludg out of the container/press and into a roll off for storage, until the sludge accumulates enou h to be led off site. Solid waste is to be shipped to a Waste Management Landfill in Emelle, AL. 5) Discharge The treated water will be discharged and reintroduced to Outfall 003. The discharge location will be in the Cape Fear River, downstream of the capture dam. C. Facility Background Currently, no process wastewater from Chemours is discharged. The only process wastewater discharged comes from Chemours' tenants DuPont and Kuraray. That wastewater is covered under the NPDES discharge permit #NC0003573. This permit HNC0089915 is for the collection and treatment of the contaminated dry weather flow (groundwater and surface water) in Chemours old Outfall 002 channel. Renewal of permit NC0003573 will be addressed separately from this permit. Page 3 of 18 2. Receiving Waterbody Information Receiving Waterbody Information Outfalls/Receiving Stream(s): Outfall 003 — Cape Fear River Stream Segment: 18-(2625) Stream Classification: C, WS-Iv Drainage Area (mi'): 4852 Summer 7Q10 (cfs): 467 (17.14 —used in limit calculations to account for dilution, the number is based on the odeling) Winter 7Q10 (cfs): 603 30Q2 (cfs): 900 Average Flow (cfs): 4220 12.5% (based on th odel) IWC (% effluent): 303(d) listed/parameter: No, the segment is not listed on the 2018 303(d) list Subject to TMDL/parameter: Yes — State-wide Mercury L implementation. Sub-basinMUC: Outfall 002: 03-06-16 / USGS Topo Quad: Duart lk 3. Effluent Data Summary N/A — N Di harge This is a new p or the colle and trea ent of contaminated dry weather flow in a channel leading to the Cape Fear Rive viously, ours used this channel to discharge process wastewater and referred to it as "Old Outfall 002 4. Instream Data Instream monitoring may be required in certain situations, for example: 1) to verify model predictions when model results for instream DO are within 1 mg/l of instream standard at full permitted flow; 2) to verify model predictions for outfall diffuser; 3) to provide data for fixture TMDL; 4) based on other instream concerns. Instream monitoring may be conducted by the Pennittee, and there are also Monitoring Coalitions established in several basins that conduct instream sampling for the Pennittee (in which case instream monitoring is waived in the permit as long as coalition membership is maintained). If applicable, summarize any instream data and what instream monitoring will be proposed for this permit action: As part of the Consent Order (Paragraph I I (d)), Chemours is required to sample its intake, discharge (Outfall 002), and a multitude of additional on -site locations for PFAS compounds. These Page 4 of 18 sampling efforts are detailed in the Updated PEAS Characterization Plan, dated May 1, 2019. This plan and the sampling locations were conditionally approved by DWR on June 19, 2019. Chemours' existing NPDES permit, NC0003573, has instream monitoring requirements for temperature, dissolved oxygen, and conductivity on a weekly basis to evaluate the effects of its discharge on the receiving stream. Chemours is a member of the Middle Cape Fear Basin Association, with upstream coalition station B8290000 (approximately 1 mile upstream of Outfall 002) and downstream coalition station B8302000 (approximately 4 miles downstream of Outfall 002), instream monitoring for PEAS compounds will be required. Is this facility a member of a Monitoring Coalition with waived instream monitoring (Y/N): Y Name of Monitoring Coalition: Middle Cape Fear Basin Associate 5. Compliance Summary Summarize the compliance record with permit effluent tits (past 5 years s is a new permit. Summarize the compliance record with aquatic toxicity test limits and any secoNpe test results (past S years): This is a new permit. Summarize the results from the most r mpliance inspecti This is a n 6. Water Quality -Base ffluent Limitations WQBELs Dilution and Mixing Zones In accordance with ANCAC 213.0206, the following stream flows are used for dilution considerations for development of WQBELs: 1Q10 streamflow (acute Aquatic Life); 7QI0 streamflow (chronic Aquatic Life; non -carcinogen HH); 30Q2 streamflow (aesthetics); annual average flow (carcinogen, HH). If applicable, describe any other dilution factors considered (e.g., based on CORMIX model results): Geosyntee,Consultants of NC has submitted CORMIX model results on behalf of The Chemours Company FCSaden r the primary discharge Outfall 002 of their Fayetteville Works site discharging to the Cape Fealassified W`S-IV, approxiately 1,500 feet above the William O Huske Dam aka Lock and DaCounty. The discharge was modeled because of concerns over incomplete mixing due to the presence of the lock and dam system and background concentrations from site runoff, aerial deposition, seepage, and groundwater flow containing per -and polyfluoralkyl substances (PEAS) into the river. The CORMIX model river schematization used The Army Corps of Engineers 2016 bathymetric survey data which showed a consistent river cross-section profile from the point of discharge to just above Lock and Dam 3. Critical river flows were obtained from the USGS in June 2019, which showed a marked decrease in critical flow statistics from those used in prior permits. The lower flows reflect changes in the B. Everett Jordan Lake Drought Contingency Plan formally approved in 2008 and operationally in effect since 2007. Water levels in the model were determined from the continuous record USGS stream gage (Station 02105500) located at the lock and dam. Outfall parameters in the model were based on the existing outfall configuration. Page 5 of 18 The modeled pollutant of concern is HFPO-DA at a concentration of 710 ng/L. The final model results predict the NC Department of Health and Human Services HFPO-DA health goal of 140 ng/L is met at 15.8 meters from the outfall. Mixing continues till 21.2 in from the outfall where the plume begins to exhibit passive ambient diffusion with little additional dilution. At this point the effluent plume dilution is 8:1 until model end. Though model results indicate the NC DIMS provisional health goal is met, additional onsite and downstream loading of the target compound is not accounted for in the model and the dilution model should not be used to establish final water quality -based effluent limitations. The model results can be used, however, to establish dilution based effluent limitations for parameters with little to no background concentrations. The 8:1 dilution is both more conservative than and supported over instream waste concentration (IWC) based limitations normally performed under 15A NCAC 2B. The IWC from using standard procedures under 7Q10 flow conditions of 7 cubic feet per second (cfs) would be 9% versus 12.5% at an 8:1 dilution. The 8:1 dilution fa tor, deled and established for Chemours upstream discharge at Outfall 002 was used as a cons4rvative estimate to assess effluent limits and monitoring requirements for the discharge (Outfall 003 this p it. Applying EPA criteria for sizing mixing zones in their ical Supp cument for Water Quality - based Toxics Control 1991 section 4.3.2, with the st iting facN ute mixing zone based on 10% of the size of the regulatory mixing'e, an 8:1 chroat 21.2 m would result in an acute mixing zone with a dilution of 2.3. at 2.1 m fro It should be noted, that the model produ an effective summer 7 7.14 cfs. This is a very conservative assumption, as it i tiallylower than f 4 .0 cfs for the 7Q10s. Because the CORMLY model pr high level of protection for the receiving stream and the downstream water users, the effective Os used in th asonable Potential Analysis (RPA) for Outfall 003. If applicable, describe any mixing zonis established in accordance with 1 SA NCAC 2B.0204(b): N/A. Oxygen -Consuming Waste Limitation Limitations for oxygen -consuming waste (e.g., BOD) are generally based on water quality modeling to ensure protection of the instream dissolved oxygen (DO) water quality standard. Secondary TBEL limits (e.g., BOD= 30 mg/1 for Municipals) may be appropriate if deemed more stringent based on dilution and model results. Ifpermit limi a more stringe an TBE escribe how limits were developed. See "Dilution and Mixing Zones' on above. Ammonia and Total Residual Chlorine Limitations Limitations for ammonia are based on protection of aquatic life utilizing an ammonia chronic criterion of 1.0 mg/1(summer) and 1.8 ing/I (winter). Acute ammonia limits are derived from chronic criteria, utilizing a multiplication factor of 3 for Municipals and a multiplication factor of 5 for Non -Municipals. Limitations for Total Residual Chlorine (TRC) are based on the NC water quality standard for protection of aquatic life (17 ug/1) and capped at 28 ug/1(acute impacts). Due to analytical issues, all TRC values reported below 50 ug/1 are considered compliant with their permit limit. Describe arty proposed changes to ammonia and/or TRC limits for this permit renewal: The facility conducted a comprehensive evaluation of the dry weather flow in the creek bed (channel) and submitted results on the EPA Form 2D to the Division. The analysis indicates that there is no ammonia or TRC. Page 6 of 18 Reasonable Potential Analysis (RPA) for Toxicants If applicable, conduct RPA analysis and complete information below. The need for toxicant limits is based upon a demonstration of reasonable potential to exceed water quality standards, a statistical evaluation that is conducted during every permit renewal utilizing the most recent effluent data for each outfall. The RPA is conducted in accordance with 40 CFR 122.44 (d) (i). The NC RPA procedure utilizes the following: 1) 95% Confidence Level/95% Probability; 2) assumption of zero background; 3) use of detection limit for "less than" values; and 4) stream flows used for dilution consideration based on 15A NCAC 2B.0206. Effective April 6, 2016, NC began implementation of dissolved metals criteria in the RPA process in accordance with guidance titled NPDES Implementation of Instream Dissolved Metals Standards, dated June 10, 2016. A reasonable potential analysis was conducted on effluent toxicant data provided by the facility in the permit application. Pollutants of concern included toxicant s,with positive detections and associated water quality standards/criteria. Based on this analysis, the following permitting actions are proposed for this permit: • Effluent Limit with Monitoring. The follo g parameters will receive a water quality -based effluent limit (WQBEL) since they demonstrated a reasonable potential to exceed applicable water quality standards/criteria: Silver, Cobalt, Selenium, Mercury. • Monitoring Only. The following parameters will receive a monitor -only requirement since they did not demonstrate reasonable potential to exceed applic"a'ble water quality standards/criteria, but the maximum predicted concentration was >50% of the allowable concentration: Cadmium, Copper, Cyanide, Lead, Thallium. • No Limit or Monitoring: The following parameters will not receive a limit or monitoring, since they did not demons reasonable potential to exceed applicabl4owater quality standards/criteria and the maximum predicted concentration was <50% of the allowable concentration: Aluminum, Arsenic, Barium, Beryllium, Cadmium, Total Phenolic Compounds, Total Chromium, Fluoride, Molybdenum, N el, Sulfate, Zinc, Nitrate/nitrite. Attached are the RPA results and a copy of the guidance entitled "NPDES Implementation of Instream Dissolved Metals Standards —Freshwater Standards. " Toxicity Testing Limitation Permit limits and monitoring requirements ole Effluent Toxicity (WET) have been established in accordance with Division guidance (per WET emo, 8/2/1999). Per WET guidance, all NPDES permits issued to Major facilities, or any facility discharging "complex" wastewater (contains anything other than domestic waste) will contain appropriate WET limits and monitoring requirements, with several exceptions. The State has received prior EPA approval to use an Alternative WET Test Procedure in NPDES permits, using single concentration screening tests, with multiple dilution follow-up upon a test failure. Describe proposed toxicity test requirement: This is a Major Industrial facility, and a chronic WET limit at 12.5% with quarterly frequency is established in the permit. Mercury Statewide TMDL Evaluation There is a statewide TMDL for mercury approved by EPA in 2012. The TMDL target was to comply with EPA's mercury fish tissue criteria (0.3 mg/kg) for human health protection. The TMDL established a wasteload allocation for point sources of 37 kg/year (81 lb/year), and is applicable to municipals and Page 7 of 18 industrial facilities with known mercury discharges. Given the small contribution of mercury from point sources (-2% of total load), the TMDL emphasizes mercury minimization plans (MMPs) for point source control. Municipal facilities > 2 MGD and discharging quantifiable levels of mercury (>1 ng/1) will receive an MMP requirement. Industrials are evaluated on a case -by -case basis, depending if mercury is a pollutant of concern. Effluent limits may also be added if annual average effluent concentrations exceed the WQBEL value (based on the NC WQS of 12 ng/1) and/or if any individual value exceeds a TBEL value of 47 ng/l. Describe proposed permit actions based on mercury evaluation: This is anew permit and the Division has no historic data to conduct a comprehensive evaluation. The RPA indicates the need for a standard of 96.0 ng/L. However, State Implementation Strategy specifies a Technology Based Effluent Limit for mercury of 47.0 ng/L. This limit is more stringent than the R4Strateg fore will be implemented in the permit. Other TMDL/Nutnent Management Strategy Considerations If applicable, describe any other TAMLs/Nutrient Ma emed their implementation within this permit: N/A. ik Other WOBEL Considerations If applicable, describe any other parame,_ers of concern aluated for WQBELs: The TBELs result in more stringent effluent limits for GenX than result from a calculation of effluent limits using the dilution model with the health goal of 140 ng/L for GenX. If applicable, describe any s ecial actions (HQW or ORW) this receiving stream and classification shall comply with in order to protect t e designated waterbod V' If applicable, describe any compliance schedules proposed for thi it renewal in accordance with 15A NCAC 2H.0107(c) (2) (B), 40CFR 122.47, and EPA May 2007 Memo. If applicable, destribe any water quality standards variances proposed in accordance with NCGS 143- 215.3(Ano d 15A NCAC 2B.0226 for this permit renewal: N/A. 7. Telogy-Based Effluent Limitations (TBELs) Describe what this facility produces: This i face/groundwater remediation permit for the Chemours facility that produces organic chemicals. List the federal effluent limitations guideline (ELG) for this facility: N/A. If the ELG is based on production or flow, document how the average production/fow value was calculated: N/A. For ELG limits, document the calculations used to develop TBEL limits: N/A. If any limits are based on best professional judgement (BPJ), describe development: N/A. Document any TBELs that are more stringent than WQBELs: The TBELs for GenX and PFMOAA were calculated in accordance with the Consent Order, which requires that the treatment system removes 99% of both compounds. The calculation was based on the permit application data, which indicates that the influent contains the following concentrations: GenX— 6.0 µg/L; PFMOAA = 85 µg/L. Page 8 of 18 The facility provided an Engineering Report on Wastewater Treatability. The Report demonstrated that the proposed Granular Activated Carbon (GAC) system is able to remove 99% of all PEAS compounds present in the wastewater. The GAC system showed that when indicator compounds PFMOAA and GenX are removed at the rate of 99%, the other PEAS identified in the Table 3+ and EPA Method 537 are also removed at the rate of at least 99%. The TBELs documented as part of the pilot study of 0.06 µg/L for GenX, and 0.85 µg/L for PFMOAA. Below please find the limit calculation. The application data indicates that the groundwater that will be treated by the GAC has the following concentration for two indicator parameters: GenX— 6.0 µg/L; PFMOAA = 85 µg/L. The results in the application are based on a single 24-hr composite influent sample. The facility is obligated to remove 99% of the PEAS from fluent. Therefore, the expected effluent shall be limited as follows: GenX = (6.0 µg/L/100%) * 1 % = 0.06 µg/L PFMOAA = (85.0 µg/L/100%) * 1% = 0.85 µg/L In addition, and as required by the Consent Order the tr ent will be req to demonstrate 99% removal based on monthly averages which may at times be a more stringent r ment than the limits cited above. The Division is unable to calculate W Ls for the ISLA#o the absence o e standards or EPA criteria for these parameters. hi addition, tgaccurately assess WQBELs, a mass based loading from all sources should be used to establish a water quality -based wasteload allocation for EFPO-DA and associated PEAS. When EPA develops PFAS criteria or the State adopts standards for any of the compounds generated by Che ours, the Division will conduct a reasonable potential analysis and reopen the permit to include the ne Ao 1 Document any TBELs that are less stringent X^�!s is a new permit. AL L 8. Antidegradation Review (New/Ex n in Discharge) The objective of an antidegradation review is to ensur that a new or increased pollutant loading will not degrade water quality. Permitting actions for new or expanding discharges require an antidegradation review in accordance with 15A NCAC 2B.0201. Each applicant for a new/expanding NPDES permit must document an effort to consider non -discharge alternatives per 15A NCAC 2E10105(c)(2). In all cases, existing instream water uses and the level of water quality necessary to protect the existing use is maintained and protect If applicable, describe the r f the antidegradation review, including the Engineering Alternatives Analysis (EAA) and arty water quality modeling results: The facility provided an FAA to justify new discharge, please see the application for details. The facility reviewed the following available alternatives: Connection to the Existing Publicly Owned Treatment Works (POTW), Land Application, Wastewater Reuse in the Facility, Trucking Offsite, and Direct Discharge. Connection to the existing POTW was not available since the nearest Rockfish Creek Water Reclamation Facility refused to accept this wastewater. Page 9 of 18 The Present Value Costs for the next 20 years was calculated using EPA discount factor of 3.5%, the Costs are presented below: Land Application — $86,000,000 Wastewater Reuse in the Facility - $69,600,000 (including riparian restoration) Trucking Offsite - $8,710,000,000 Direct Discharge- $67,000,000 The Analysis indicates that the direct discharge is the most environmentally sound alternative selected from all reasonably cost-effective options [per 15A NCAC 2110105(c)(2)]. The Division has given a significant consideration to the fact that ev ith the 99% removal efficiency, the baseflow treatment system will discharge effluent with GenX tration of 60 ng/L. This concentration is lower than the state health goal of 140 ng/L. 9. Antibacksliding Review Sections 402(o)(2) and 303(d)(4) of the CWA and federa regulations at 40 CFR 122.44(1) prohibit backsliding of effluent limitations in NPDES permits. These provisions requirr effluent limitations in a reissued permit to be as stringent as those in the previous permit, with some exceptions where limitations may be relaxed (e.g., based on new information, increases in production may warrant less stringent TBEL limits, or WQBELs may be less stringent based on updated RPA or dilution). IW Are any effluent limitations less stringent than previous permit (YES/NO): N/A. This is a new permit. If YES, confirm that antibac ing provisions are not violated: N/A. 10. Monitoring Re ements Monitoring frequencies for NPDES permitting are established in accordance with the following regulations and guidance: 1) State Regulation for Surface Water Monitoring, 15A NCAC 2B.0500; 2) NPDES Guidance, Monitoring Frequency for Toxic Substances (7/15/2010 Memo); 3) NPDES Guidance, Reduced Monitoring Frequencies for Facilities with Superior Compliance (10/22/2012 Memo); 4) Best Professional Judgement (BPJ). Per US EPA (Interim Guidance, 1996), monitoring requirements are not considered effluent limitations under Section 4d2(o) of the Clean Water Act, and therefore anti - backsliding prohibitions would not be triggered by reductions in monitoring frequencies. For instream monitoring, refer to ection 4. 11. Electronic Reporting Requirements The US EPA NPDES Electronic Reporting Rule was finalized on December 21, 2015. Effective December 21, 2016, NPDES regulated facilities are required to submit Discharge Monitoring Reports (DMRs) electronically. Effective December 21, 2020, NPDES regulated facilities will be required to submit additional NPDES reports electronically. This permit contains the requirements for electronic reporting, consistent with Federal requirements. 12. Summary of Proposed Permitting Actions Page 10 of 18 Parameter Current Permit Proposed Change Basis for Condition/Change Flow N/A (new permit) MA 1.58 MGD 15A NCAC 2B .0505 BOD5 N/A (new permit) MA 30.0 mg/L WQBEL. Based on protection of DO DM 45.0 mg/L standard. 15A NCAC 2B.0200 TSS N/A (new permit) MA 30.0 mg/L TBEL. Secondary treatment WA 45.0 mg/L standards/40 CFR 133 / 15A NCAC 2B .0406 Temperature N/A (new permit) The ambient WQBEL. State WQ standard, 15A temperatur cee CAC 2B .0200 32°C DO N/A (new permit) WVW W State WQ standard, 15A upstream/downstream NCA 0200 Monitoring Only HFPO-DA (GenX) N/A (new permit) MA 0.06 µg TBEL, based the Consent Orde , DM 0.06 µg/L Kkk PFMOAA N/A (new permit) MA 0.85 µg/L TBEL, based on the Consent Order DM 0.85 µg/Ls, 0 PEAS compounds N/A new permit Effluent and Inta qk Based on the Consent Order Monitoring Only (variable frequencies) pH N/A (new permit) 6.0 — 9.0 SU WQBEL. State WQ standard, 15A NCAC 2B .0200 Total Nitrogen N/A (nNN Monthly Effluent State WQ Rule, 15A NCAC 2B Monitoring Only .0500 Total Phosphorus N/A (new permit) Monthly Effluent State WQ Rule, 15A NCAC 2B Monitoring Only .0500 Conductivity N/A (ne nnit) Monthly State WQ Rule, 15A NCAC 2B upstream/downstream .0500 Monitoring Only Toxicity Test N/A (new permit) Chronic limit, 12.5% WQBEL. No toxics in toxic effluent amounts. 15A NCAC 2B.0200 and 15A NCAC 2B.0500 Total Hardness N/A (new permit) Quarterly Effluent State WQ standard, 15A NCAC 2B Monitoring Only .0200 Page 11 of 18 Commented [KC2]: Add specific CO paragraph references? i.e. Paragraph 12 Total Selenium N/A (new permit) MA 40.0 µg/L State WQ standard, 15A NCAC 2B .0200 DM 379.8 µg/L Total Silver N/A (new permit) MA 0.48 µg/L State WQ standard, 15A NCAC 2B .0200 DM 2.01 µg/L Total Cobalt N/A (new permit) MA 23.9 µg/L State WQ standard, 15A NCAC 2B .0200 DM 23.9 µg/L Total Cadmium N/A (new permit) Quarterly Effluent State WQ standard, 15A NCAC 2B Monitoring Only .0200 Total Copper N/A (new permit) Quarterly E State WQ standard, 15A NCAC 2B Monito ' y 0200 Total Cyanide N/A (new permit) Q Effluent St Q standard, 15A NCAC 2B . g Only .020 Total Lead N/A (new permit Quarterl State WQ st d, 15A NCAC 2B Ironitoring .0200 Total Thallium N/A (new permit)'Quarterly Effluen State WQ standard, 15A NCAC 2B Monitoring Only .0200 Mercury N/A (new permit) Quarterly Effluent State WQ standard, 15A NCAC 2B Monitoring Only A .0200 Electronic N/A (new pennit) Required In accordance with EPA Electronic Reporting 46 Reporting Rule 2015. MGD — Million gallons pef day, MA — Monthly Average, DM — Daily Max 13. Public Notice Schedui Permit to Public Notice: xx/xx/2020 Per 15A NCAC 2H .0109 & .0111, The Division will receive comments for a period of 30 days following the publication date of the public notice. Any request for a public hearing shall be submitted to the Director within the 30 days comment period indicating the interest of the party filing such request and the reasons why a hearing is warranted. 14. NPDES Division Contact If you have questions regarding any of the above information or on the attached permit, please contact Sergei Chernikov at (919) 707-3606 or via email at sergei.chemikov@ncdenr.gov. 15. Fact Sheet Attachments (if applicable) Page 12 of 18 • RPA Sheets o Input Sheet o Data Sheets o RPA Sheet o Dissolved to Total Metal Calculator Sheet • NPDES Implementation of Instream Dissolved Metals Standards— Freshwater Standards Page 13 of 18 NPDES Implementation of Instream Dissolved Metals Standards - Freshwater Standards The NC 2007-2015 Water Quality Standard (WQS) Triennial Review was approved by the NC Environmental Management Commission (EMC) on November 13, 2014. The US EPA subsequently approved the WQS revisions on April 6, 2016, with some exceptions. Therefore, metal limits in draft permits out to public notice after April 6, 2016 must be calculated to protect the new standards - as approved. Table 1. NC Dissolved Metals Water Quality Standards/Aquatic Life Protection Parameter Acute FW, µg/1 (Dissolved) Chronic FW, µg/1 (Dissolved) Acute SW, µg/1 (Dissolved) Chronic SW µg/1 (Dissolved) Arsenic 340 150 69 36 Beryllium 65 6.5 -- -- Cadmium Calculation Calculation 40 8.8 Chromium III Calculation Calculation Chromium VI 16 11 1100 50 Copper Calculation Calculation 4.8 3.1 Lead Calculation Calculation 210 8.1 Nickel Calculation Calculation 74 8.2 Silver Calculation 0.06 1.9 0.1 Zinc Calculation Calculation 90 81 Table 1 Notes: 1. FW= Freshwater, SW= Saltwater 2. Calculation = Hardness dependent standard 3. Only the aquatic life standards listed above are expressed in dissolved form. Aquatic life standards for Mercury and selenium are still expressed as Total Recoverable Metals due to bioaccumulativ 'concerns (as are allan health standards fot�all metals). It is still necessary to aluate total recoverable,atic life and human health standards listed in 15A 11 NCAC 213.0200 (e.g., arsenic at 10 µg/l for human health protection; cyanide at 5 µg/L and fluoride at 1.8 mg/L for aquatic 'fe protection). Table 2. Disso -Freshwater Standar s r Hardness -Dependent Metals The Water Effects Ratio (WER) t equal to one unless determined otherwise under 15A NCAC 02B .0211 Subparagraph (11)(d) Metal NC Dissolved Standard, µg/l Cadmium, Acute WER*{1.136672-[In hardness](0.041838)1 e^{0.9151 [In hardness]- 3.14851 Cadmium, Acute Trout waters WER*{1.136672-[In hardness](0.041838)1 e^{0.9151[ln hardness] - 3.62361 Cadmium, Chronic WER*{1.101672-[In hardness](0.041838)1 e^{0.7998[ln hardness]- 4.44511 Chromium III, Acute WER*0.316 e^{0.8190[In hardness]+3.72561 Chromium III, Chronic WER*0.860 e^{0.8190[ln hardness]+0.68481 Copper, Acute WER*0.960 e^{0.9422[lnhardness]-1.7001 Page 14 of 18 Copper, Chronic WER*0.960 - e^{0.8545[lnhardness]-1.702} Lead, Acute WER*{1.46203-[In hardness](0.145712)} e^{1.273[ln hardness]- 1.460} Lead, Chronic WER*{1.46203-[In hardness](0.145712)} e^{1.273[ln hardness]- 4.705} Nickel, Acute WER*0.998 e^{0.8460[ln hardness]+2.2551 Nickel, Chronic WER*0.997 e^{0.8460[lnhardness]+0.0584} Silver, Acute WER*0.85 - e^{1.72[ln hardness]-6.59} Silver, Chronic Not applicable Zinc, Acute WER*0.978 e^{0.8473[ln hardness]+0.8841 Zinc, Chronic WER*0.986 e^{0.8473[lnhardness]+0.8841 General Information on the Reasonable Potential Analysis (RPA) The RPA process itself did not change -as the result of the new etals standards. ever, application of the dissolved and hardness -dependent standard requires additional consideration in order to establish the numeric standard for each metal of concern of each individual discharge. The hardness -based standards require some knowledge of the effluent and instream (upstream) hardness and so must be edVMkted case -by -case for each discharge. Metals limits must b xpressed as `total recoverable' tals in accordance with 40 CFR 122.45(c). The discharge-specifi tandards must be converted t the equivalent total values for use in the RPA calculations. We will generally rely on default translator values developed for each metal (more on that below), but it is also po consider case-spe 'ftc translators developed in accordance with establish methodolo The RPA is designed to predict the maxunum ely effluent concentrations for each metal of concem, based on recent effluent data, and calculate the allowable effluent concentrations, based on applicable standards and the critical lowflowvalues .for the receiving stream. If the maximum predicted alue is greater than the maximum allowed value (chronic or acute), the discharge has reasonable po ential to exceed the standard, which warrants a permit limit in most cases. If monitoring for a particular pollutant indicates that the pollutant is not present (i.e. consistently below detection level), then the Division may remove the monitoring requirement in the reissued permit. 1. To perform a RPA on the Freshwater hardness -dependent metals the Permit Writer compiles the following information: • Critical low flow of the receiving stream, 7Q10 (the spreadsheet automatically calculates the 1Q10 using the formula 1Q10 = 0.843 (s7Q10, cfs) "" • Effluent hardness and upstream hardness, site -specific data is preferred • Permitted flow Page 15 of 18 • Receiving stream classification 2. In order to establish the numeric standard for each hardness -dependent metal of concern and for each individual discharge, the Permit Writer must first determine what effluent and instream (upstream) hardness values to use in the equations. The permit writer reviews DMR's, Effluent Pollutant Scans, and Tonicity Test results for any hardness data and contacts the Permittee to see if any additional data is available for instream hardness values, upstream of the discharge. If no hardness data is available, the permit writer may choose to do an initial evaluation using a default hardness of 25 mg/L (CaCO3 or (Ca + Mg)). Minimum and maximum limits on the hardness value used for water quality calculations are 25 mg/L and 400 mg/L, respectively. 40* If the use of a default hardness value results in axdness-de nt metal showing reasonable potential, the permit writer ntacts the Permittee an nests 5 site -specific effluent and upstream hardness samples ver a period of one week. RPA is rerun using the new data. The overall hardness value use ater quality c ons is calculated as fo ows: Combined Hardness (chronic) (Permitted Flow, c * v . Effluent Hardness L + 010 fs *Avo,. Upstream Hardness (Permitted Flow, cfs + s7Q1 1.1 The Combined dness for acute is the some buthe calculation uses the 1Q10 flow. 3. The pexxnit writer c nverts the numeric standard for each metal of concern to a total recoverable metal, using the EPA Default Partition Coefficients (F)PCs) or site -specific translators, if any have been developed using federally approved methodology. EPA default partition coefficients or the "Fraction Dissolved" converts the value for dissolved metal at laboratory conditions to total recoverable metal at in -stream ambient conditions. This factor is calculated using the linear partition coefficients found in The Metals Translator: Guidancefor Calculating a Total Recoverable Permit Limit from a Dissolved Criterion (EPA 823-B-96-007, June 1996) and the equation: Ctotal 1 + { [Kpo] [SS(1+a)] [10 6] 1 Where: ss = in -stream suspended solids concentration [mg/1], minimum of 10 mg/L used, Page 16 of 18 The numeric standard for each metal of concern is divided by the default partition coefficient (or site -specific translator) to obtain a Total Recoverable Metal at ambient conditions. In some cases, where an EPA default partition coefficient translator does not exist Cie. silver), the dissolved numeric standard for each metal of concern is divided by the EPA conversion factor to obtain a Total Recoverable Metal at ambient conditions. This method presumes that the metal is dissolved to the same extent as it was during EPA's criteria development for metals. For more information on convex on factors see the June, 1996 EPA Translator Guidance Document. 5. The RPA spreadsheet uses a mass balance equation to determine the total allowable concentration (permit limits) for each pollutant using the following equation: Ca = s7 10 + w Cw s — s7 10 Qu IV Where: Ca = allowable effluent concentration (ig/L or mg/L) Cwqs = NC Water Quality Standard or federal criteria (Ng\mg//TL)) Cb = background concentration: ass e zero for all xicants except NH3* (lig/L or mg/L) Qw = permitted effluent floNeto , match s7Q10) s7Q10 = summer low flow protect aquat c life fro chronic toxicity and human health through the consumption of water, fish, and shellfish from noncarcinogens (cfs) * Discussions are on -going with EPA on how best to address background concentrations <thef th 10 may eincorporat icable: Q10 = used in the equation to protect aquatic life from acute toxicity QA,= used in the equation to otect human health through the consumption of water, fish, and shellfish from carcinogens 30Q2 — us4in equation to protect aesthetic quality The permit writer enters the most recent 2-3 years of effluent data for each pollutant of concern. Data entered must have been taken within four and one-half years prior to the date of the permit application (40 CFR 122.21). The RPA spreadsheet estimates the 95th percentile upper concentration of each pollutant. The Predicted Max concentrations are compared to the Total allowable concentrations to determine if a permit limit is necessary. If the predicted max exceeds the acute or chronic Total allowable concentrations, the discharge is considered to show reasonable potential to violate the water quality standard, and a permit limit (Total allowable concentration) is included in the permit in accordance with the U.S. EPA Technical Support Document for Water Quality -Based Toxics Control published in 1991. Page 17 of 18 7. When appropriate, permit writers develop facility specific compliance schedules in accordance with the EPA Headquarters Memo dated May 10, 2007 from James Hanlon to Alexis Strauss on 40 CFR 122.47 Compliance Schedule Requirements. 8. The Total Chromium NC WQS was removed and replaced with trivalent chromium and hexavalent chromium Water Quality Standards. As a cost savings measure, total chromium data results may be used as a conservative surrogate in cases where there are no analytical results based on chromium III or VI. In these cases, the projected maximum concentration (95th %) for total chromium will be compared against water quality standards for chromium III and chromium VI. 9. Effluent hardness sampling and instream hardness samp ng, upstream of the discharge, are inserted into all permits with facilities monitoring for hard ss-dependent metals to ensure the accuracy of the permit limits and to;buoildorerobes dness dataset. 10. Hardness and flow values used in the Ronable Potential Analysi for this permit included: Parameter Value h, Comments (Data Source Average Effluent Hardness (mg/L) Total as, CaCO3 or (Ca+Mg)] 25. Default v e Average Upstream Hardness (mg/L) l% [Total as, CaCO3 pr (Ca+Mg)] **4 Default value %L 7Q10 summer (cfs) 17.14 CORNUX model, 8:1dilution 1 Q10 (cfs) 14.16 RPA calculation Permitted Flow GD) .58 Design flow of treatment system Page 18 of 18