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HomeMy WebLinkAbout820465_CORRESPONDENCE_20171231 (2)NORTH CAROL#NA Department of Environmental Quai Murphy -Brown, LLC qV Or x 856 P.O. Box 0 Warsaw, NC 28398 NUTRIENT UTILIZATION PLkN REf.E��►ED Grower(s): Murphy -Brown, LLC Farm Name: (Formerly 2539) 2039 I Farm Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 10496 Structure: Storage Period: Application Method: > 180 days Irrigation M01—FA11E1Si1,E RRM OMCE RECEIVED ! DENR 1 DVVQ Aquifpr proter#ion Sedion APR 0 0 2009 -agoon The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility_ In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): CaRacity Type Waste Produced r Animal Total Farrow to Wean 3212 gal/yr gal/yr Farrow to Feeder 4015 gal/yr gallyr Farrow to Finish 10585 gallyr gallyr Wean to Feeder 223 gaVyr gaVyr 10496 Feeder to Finish 986 gallyr 10,349,056 gaUyr Total 10,349,056 gallyr AMOUNT OF PLANT AVAILA13LE NITROGEN PRODUCED PER YEAR (lbs): CaRacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 Ibs/yr Ibs/yr Farrow to Feeder 6.5 lbs/yr Ibs/yr Farrow to Finish 26 Ibs/yr Ibslyr Wean to Feeder 0.48 Ibs/yr Ibslyr 10496 Feeder to Finish 2.3 Ibs/yr 24,141 Ibslyr Total 24,141 Ibslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 181.3 Total N Required 1st Year: 36735.5 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 36,735.50 Total Nitrogen Produced by Farm: 24,140.80 Nitrogen Balance for Crops: (12,594.70) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crap 1st Crop Lbs NIAc Lbs N Total Ibs N Acroa e TvPo Code Apply Yield Ibs NlUnit Residual fAe Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total Ibs N Code Apply Yield Ibs NlUnit Residual IAc Utilized Total Lbs NIAc Total lbs N Utilized 9858 1A 4.2 Norfolk B Mar -Sept 615 43.25 281.125 1180.725 K Se t- dl 1 50 50 210 331.125 1390.725 15 4.9 Or'burtl 8 Mar -Sept 6.5 43.25 281.125 1377,513 K Se t-A til 1 50 50 245 331,125 1622.513 1E 2.2 Wa ram B Mar -Sept 5.5 43.25 237.875 523,325 K Se t- ri1 1 50 50 110 287.875 633.325 1F 3.3 Wa ram 8 Mar -Set 515 43.25 237.875 784.9875 K S t- dl 1 50 50 165 287.875 949.9875 2A 6.1 Norfolk B Mar -Sot 6.5 43.25 281,125 1714.863 K Sept - April 1 50 50 305 331.125 2019.863 28 4.5 Norfolk B Mar -Set 6.5 43.25 281,125 1265,063 K Sept -April 1 50 50 225 331.125 1490.063 2C 3.2 Norfolk 8 Mar -Sot 6.5 43.25 281.125 899.6 K Se t•A ril 1 So 50 160 331.125 1059,6 3A 4 Norfolk B Mar -Sat 6.5 43.25 281.125 1124.5 K Sept -April 1 50 50 200 331A25 1324.5 3B 2.6 Norfolk B Mar -Set 6.5 4325 281.125 730.925 K Se - 50 SQ 860.925 -7356 4A 2 Goldsboro V PrePlant 1.0 80 80 160 N Sept -April 60 2.4 144 288 224 448 4B 4 Goldsboro V PrePWI: 1.0 80 80 320 N Se t-A rit 60 2.4 144 576 224 896 4C 3.1 Goldsboro V PraPiant 1.0 8o 80 248 N Se t-A ril 60 2.4 144 446.4 224 694.4 4D 3,3 Goldsboro V Pr %P I 1.0 84 80 264 N sepl-6erli 60 2.4 144 475.2 224 739.2 4E j 6,3 G045b6ro V PrePOr%i 1.0 80 80 5D4 N Sept-Apfll 60 2.4 144 907.2 224 1411.2 4F 4 Goidstxrro V ProPlant 1.0 80 84 320 N Sept-ApN 60 2.4 144 576 224 596 5A 1 30.6 Goldswral V ProPlant 1,0 80 80 2448 N Sep( -April 60 2.4 144 4406.4 224 6854.4 5C 21.8 GoWsborol V PrePtanr 1.0 80 80 1744 N SOPI-8261 60 2.4 144 3139.2 224 4883.2 5G 19.9 GoWsborol V ProPlant 1.0 8o 80 1592 N Sept- rdl 60 2.4 144 2865.6 224 4457.6 -7424 6A 3.31 Wa ram V PrePiard 1.0 80 35 45 148.95 Cover Crop Sept -April 1 35 35 115.85 80 264.B 6B 2.7 Wa ram V Preowril 1.0 80 35 45 121.5 Cover Crop,Sept -April 1 35 35 94.5 80 216 6C 2.49 W a ram V ProPlant 1.0 80 35 45 112.05 Cover Crop Sept -April 1 35 35 87.15 80 199.2 61) 6.01 Wa ram V PrePlant 1.0 80 35 45 270.45 Cover Crop Se t-A rll 1 35 35 210.35 80 480.8 6E 2.41 Wa ram V PrePWA 1.0 BQ 35 45 108.45 Cover Crop Sept -April 1 35 35 84.35 80 192,8 6F 5.34 Wa ram V PrePfam 1.0 BO 35 45 240.3 Cover Crop Se 1 1 1 35 35 186.9 80 427.2 6G , 2.31 Wa ram I V PrePfanl 1.0 80 35 45 103.95 Cover Crop Sepl-Apnl 1 35 35 80.85 80 184.8 6H 2.83 Wa ram V PrePLant 1 0 80 35 45 172.35 Cover Crop Sai.Aphl 1 35 35 134 05 50 306.4 61 2.34 We ram V PrePlam 1.0 8o 35 45 1Q5.3 Cover CmP Se t-A ril 1 35 35 81.9 80 187,2 61 5.85 Wa ram V PrePlant 1.0 80 35 1 45 263.25 Cover Crop Sept-Almil 1 35 35 204.75 80 468 6K 1.88 Wa ram V ProPlant 1.0 80 35 45 84.6 Cover Crop Se t-A I 1 35 35 65.6 80 150.4 61. 5.12 Wa ram V ProPlant 1.0 80 35 45 230.4 Cover Cro Sept - II 1 35 35 179.2 80 409.6 6M 1.68 Wa ram V PrePlant 1.0 80 35 45 75.6 Cover Crop SeDt-Apdl 1 35 35 58.8 60 134.4 6N 6.03 W a ram V PruPiant 1.0 80 35 45 271.35 Cover Crop Sept -April 1 35 35 211.05 80 482.4 a a 0 iorafs: i8t.3 f9510 17225.5 38705,5 3(a} or 8 Reception Area Specifications Tract Field Irrigated Saff Ist Crop Timeto llstCrop IstCrop LbsNIAc LbsN IG—al-lbsN Acreage Type Code Apply Yiold lbs NfUnIt Revidual Mc UtHlzed 3(b) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen_ In interplanted fields ( i_e. small grain, etc, interseeded in bemluda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches_ In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially fate in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier_ You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue - Hay I Oats .f Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1.6 Ibs N / bushel 50 Ibs N / ton 50 Ibs N / ton 1,25 ibs N / bushel 12 Ibs N / ton 0.12 Ibs N / Ibs lint 50 Ibs N 1 ton 50 Ibs N / ton 1.3 Ibs N 1 bushel 2.4 Ibs N / bushel 50 lbs N I acre 50 Ibs N I acre 2.5 Ibs N / cwt 2.4 Ibs N 1 bushel 4.0 Ibs N 1 bushel 40 Ibs N I acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications . PAN/!animal Farm Tota r Farrow to Wean o.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 10496 Feeder to Finish 0.36 3778.56 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3778.56 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 18892.8 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 62 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 151.1424 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount _Tract Hydrant Type Crop inlhr *inches 9858 1A Norfolk B 0.5 1 1 B Or'burg B 0.5 1 1 E Wagram B 0.6 1 1 F Wagram B 0.6 1 2A Norfolk B 0.5 1 T7424 6 Norfolk B 0.5 1 2C Norfolk B 0.5 1 3A Norfolk B 0.5 1 3B Norfolk B 0.5 1 --7356 4A Goldsboro V 0.4 1 4B Goldsboro V 0.4 1 4C Goldsboro V 0.4 1 4D Goldsboro V 0.4 1 4E Goldsboro V 0.4 1 4F Goldsboro V 0.4 1 5A Goldsboro V 0.4 1 5C Goldsboro V 0.4 1 5G Goldsboro V 0.4 1 -7424 6A Wagram V 0.6 1 6B Wagram V 0.6 1 6C Wagram V 0.6 1 6D Wagram V 0.6 1 6E Wagram V 0.6 1 6F Wagram V 0.6 1 6G Wagram V 0.6 1 6H Wagram V 0.6 1 61 Wagram V 0.6 1 61 Wagram V 0.6 1 6K Wagram V 0.6 1 6L Wagram V 0.6 1 6M Wagram V 0.6 1 6N Wagram V 0.6 1 6of8 Additional Comments: The crop code V designates summer truck crops. All applications on these crops will be pre -plant. Field 6 is optional for use. Cover crop may be applied on at a rate of 50 lbs/acre and cut for hay. In this case no residual will be taken from truck crop application rate. On Fields 4 & 5, the producer may opt to apply on any of the following crops for the summer pumping season: CROP PAN/Acre WINDOW Corn 136.25 Feb15-June Soybeans 140 Jun -Sept _Millet (Hay) 275 Apr -Oct Cotton 111 April - Aug Nitrogen rate for bermuda is a combination of hay & graze rates. At least half the forage will be removed by haying. Field 5 cover crop can be applied on at a rate of 35 lbs./acre. The pumping windows are Sept.- April. Optional--- Tract 7890 Fields 1 4.81 acres and Field 2 1.85 acres. May apply to the following crops. Both tracts are Norfolk. Truck Crops 80 lbs. N preplant _ Wheat 141 lbs. Sept -April Corn 141 lbs Feb 15 - June _ Cotton 78 lbs. April -August - SB515 setbacks apply. They are as follows: 1. 100' from water supply well 2. 200' from residence 3. 50' frorn public ROW. 4. 50' from property line not owned by the producer or lessor_ 5. 75' from blue -line stream 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 2039 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Vwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Dale Name of Manager (if different from owner): Signature: Name of Technical Specialist: Toni W. Kin Affiliation: Murphy -Brown, LLC. Signature: Address: 2822 H jU 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Date Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See 'Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen- 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways_ 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on 'all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 July 1, 2007 Murphy -Brown, LLC Farm 2539 PO Box 856 Warsaw, NC 28398 Michael F. Easley, Governor William G_ Ross Jr_, Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality JUN 27 2W7 OENR - FAYETTNLLE KGIONAl OFRCE Subject: Certificate of Coverage No. AWS820465 Farm 2539 Animal Waste Management System Sampson County Dear Murphy -Brown, LLC: In accordance with your application received on I l -Jun-07, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG 100000. - This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for the Farm 2539, located in Sampson County, with an animal capacity of no greater than the following swine annual averages: Wean to Finish: 0 Feeder to Finish: 10496 Boar/Stud: 0 Wean to Feeder: 0 Farrow to Wean: 0 Gilts: 0 Farrow to Finish: 0 Farrow to Feeder: 0 If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until September 30, 2009 and replaces the NPDES COC issued to this facility with an expiration date of July 1, 2007. You are required to continue conducting annual surveys of sludge accumulation in all lagoons at your facility; the one-year extension in Condition EU.19 does not apply. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed State General Permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please vav careful attention to the record keeping and monitoring conditions in this permit. Aquifer Protection Section 1636 Mail Service Center Internet: www.newaterpualitv.orE Location; 2728 Capital Boulevard An Equal opportunity/Affirmative Action Employer- 50% Rftydedll0% Post Consumer Paper NorrthCarofima ,Vatundly Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919)715-6048 Customer Service: (877) 623-6748 If your Waste Utilization Plan has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 02T .0111(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any wetted area of a spray field. Per 15A NCAC 02T .1306, any containment basin, such as a lagoon or waste storage structure, shall continue to be subject to the conditions and requirements of the facility's permit until closed to NRCS standards and the permit is rescinded by the Division. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Aquifer Protection staff may be reached at 910433-3300. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Unit staff at (919) 733- 3221. Sincerely, 4 for Coleen H. Sullins Enclosures (General Permit AWG100000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for all cc's) Sampson County Health Department Sampson County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Permit File AWS820465 Murphy -Brown, LLC 5/5/2006 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): Murphy -Brown, LLC Farm Name: (Formerly 2539) 2039 County: Sampson Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Feeder to Finish 10496 Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation RECEIVED 1 DENR I DWQ AOUIFFR'ARnTFf:TIf}N SECT0 DEC 2 72006 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied - This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 0 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 1'1''I' 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. C= Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations- V t�f C7 5. Wind conditions should also be considered to avoid drift and downwind odor � problems. fi 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not. more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gallyr gal/yr Farrow to Feeder 4015 gal/yr gallyr Farrow to Finish 10585 gal/yr gallyr Wean to Feeder 223 gallyr gallyr 10496 Feeder to Finish 986 gaYyr 10,349,056 gallyr Total 10,349,056 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced eer Animal Total Farrow to Wean 5.4 Ibs/yr Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr Farrow to Finish 26 Ibstyr Ibs/yr Wean to Feeder 0.48 Ibsfyr Ibs/yr 10496 Feeder to Finish 2.3 Ibs/yr 24,141 lbs/yr Total 24,141 lbs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 181.3 Total N Required 1st Year: 36735,5 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 36,735.50 Total Nitrogen Produced by Farm: 24,140.80 Nitrogen Balance for Crops: (12,594.70) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of8 Reception Area Specifications Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lb$ N[Ac Lbs N Total rbs N Acre, e T e Code Apply Yield Ibs NlUnit Residual FAc Utilized 2nd Crop Time to 2nd Crop end Crop Lbs NIAc Lbs N Total Ibs N Code Apply Yield Ibs NlUnit Residual IA¢ Utilized Total Lbs NIAc Total rbs N Utilized 9856 1A 4.2 Norfglk B Mar -Set 6.5 43.25 281.125 1180.725 K Se 1-A ril 1 50 50 210 331.125 1390,725 1B 4.9 Or'bur 0 Mar -Se I. 6.5 43.25 281-125 1377,513 K Sept -April 1 50 50 245 331.125 1622.513 1 c 2.2 Wa ram B Mar-$e t 5.5 43.25 237.875 523.325 K Sept -April 1 50 50 110 287.875 633.325 1F 313 4Va rant a Mar -se : 5.5 43,25 237,875 784.9873 K Sa t-A riI ; 50 50 165 287.875 949.9875 2A 6.1 Norfolk a Mar -Se 1 6.5 43.25 281.125 1714.863 K Sept -April 1 50 50 305 331.125 2019.863 2B 4.5 Norfolk S M;rr-Set 6.5 43.25 281.125 1265,063 K Sew -April 1 50 50 225 331.125 149OL063 2C 3.2 Norfolk B Mar -Sept 65 43.25 281.125 899.6 K Se t- riI 1 50 50 160 331,125 1059.6 3A 4 Norfolk B Mar -Sept 6.5 43.25 281.t25 1124.5 K Se t•A riI 1 $0 50 200 331.125 1324.6 3B 2.6 Norfolk © Mar -Se 1 6.5 43.25 281.125 730.925 K Se t-A riI 1 50 50 130 331,125 860.925 -7356 4A 2 Goldsboro V PrePlant 1 0 80 80 160 N Sept -April 60 2.4 144 288 224 448 4B 4 Goldsboro. V PreRant 1,0 80 80 320 N Sepl-AP61 60 2.4 144 576 224 896 4C 1 3.1 Goldsboro 'd FrePlanl 1.0 80 80 248 N Sept -April 80 2A 144 4445A 224 694.4 40 3.3 Goldsboro V PrePlant 1.0 80 80 264 N Sept -April 60 2.4 144 475.2 224 739.2 4E 6.3 Goldsboro v PrePlant 1.0 80 80 504 N Se r-A riI 60 2,4 144 907.2 224 1411.2 4F 4 Getdsbcro V PrePlant "0 80 80 320 N Se I -A riI 60 2.4 144 $76 224 896 5A 30.6 Goldsboro V PrePlant 1.0 BO 80 2448 N Sept -April 60 2.4 144 4406.4 224 6854.4 5C 21.8 Goldsboro V PrePlant 1.0 80 80 1744 N Sept -April 60 2.4 144 3139.2 224 4883.2 5G 19.9 G04sl>oro V PrePtant 1,0 80 80 1592 N Se t-A ril 60 2.4 144 2865.6 224 4457.6 -7424 6A 3.31 1Na ram V PrePlant 1,0 80 35 45 148,95 Cover Crop Se t-A nl 1 35 35 115.85 1 80 254,6 613 23 Waciram I V PrePlant 1.0 80 35 45 121.5 Cover Crop Se t-A ril 1 35 35 94.5 80 216 6C 2.49 Wa ram v I PrePlant 1.0 80 35 45 112.05 Coyet Crop Se 1-A N 1 35 35 87.15 BO 199.2 3) ! 6,01 4Va •ram V PrePlant 1,0 SC 35 45 27C.45 Cover rop e t-Aer i 1 35 35 210.35 80 480.8 6E 2.41 Wacirani V PrePlant 1.0 80 35 45 108.45 Cover Crop Se t-A rot 1 35 35 84.35 60 1928 6F 5.34 Wa ram V PrePlant 1.0 80 35 45 240.3 Cover Crop $e t•A ril 1 35 35 186.9 60 427.2 6G 2.31 Warwam v I ProPlan[ 1.0 80 35 45 103.95 Cover Croe Se t-A riI 1 35 35 80.85 80 184.8 ari 3,63 "'Vaciram V I PreP!aci 1.0 60 35 45 172.35 Cover Crop Se t-A ril 1 35 35 134.05 80 306.4 61 2.34 Wa ram V ProPtant 1.0 80 35 45 105.3 Cover Crop Sepi-Alard 1 35 35 81.9 80 1872 6.1 5,85 Wa ram V PrePlant 1'0 80 35 45 263.25 Cover Crop Se 1-A riI 1 35 35 204.75 80 468 6K 1-88 Wac ram V Pr&F rt; 1.0 80 35 45 84.6 Cover Crop Sept -April 1 35 35 65.8 80 150.4 EL 5.12 'v a ram V PrePlarl 1.0 80 35 45 23C.4 Cover Cro Se t-A ri 1 35 35 79.2 8o 409,6 6M 1.68 Wa ram V PrePlant 1,0 80 35 45 75,6 Cover Crop Se t-A rit 1 35 35 58.8 80 134.4 6N 6,03 1ja ram V PrePlant 1D 80 35 45 271.35 Cover Crop Se I -A ril 1 35 35 211.05 80 482A i e o 0 I To[als: 161.3 19510 17Z25.5 38795.5 3(a) of 8 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This foss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley a Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay ❑ Corn - Grain E Corn - Silage F Cotton G Fescue- Grazed H Fescue- Hay I Oats J Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean P Pine Trees Lbs N utilized / unit yield 1,8 lbs N / bushel 50 lbs N I ton 50 lbs N / ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs N / lbs lint 50 lbs N ! ton 50 lbs N 1 ton 1.3 lbs N / bushel 2.4 lbs N I bushel 50 lbs N 1 acre 50 lbs N 1 acre 2.5 lbs N / cwt 2.4 lbs N / bushel 4.0 lbs N / bushel 40 lbs N / acre I yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste, 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN r/animal Farm Total/ r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 10496 Feeder to Finish 0.36 3778.56 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 3778.56 pounds of plant available nitrogen per year wilt accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 18892.8 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass haytand at the rate of 300 pounds of nitrogen per acre, you will need 62 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 151.1424 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimurn soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract . Hydrant Tye Crop inlhr * Inches 9858 1A Norfolk B 0.5 1 1 B Or'burg B 0.5 1 1 E Wagram B 0.6 1 1 F Wagram B 0.6 1 2A Norfolk B 0.5 1 T7424 6 Norfolk B 0.5 1 2C Norfolk B 0.5 1 3A Norfolk B 0.5 1 3B Norfolk B 0.5 1 --7356 4A Goldsboro V. 0.4 1 4B Goldsboro V 0.4 1 4C Goldsboro V 0.4 1 4D Goldsboro V 0.4 1 4E Goldsboro V 0.4 1 4F Goldsboro V 0.4 1 5A Goldsboro V 0.4 1 5C Goldsboro V 0.4 1 5G Goldsboro V 0.4 1 --7424 6A Wagram V 0.6 1 6B Wagram V 0.6 1 6C Wagram V 0.6 1 6D Wagram V 0.6 1 6E Wagram V 0.6 1 6F Wagram V 0.6 1 6G Wagram V 0.6 1 6H Wagram V 0.6 1 61 Wagram V 0.6 1. 6J Wagram V 0.6 1 6K Wagram V 0.6 1 6L Wagram V 0.6 1 6M Wagram V 0.6 1 6N Wagram V 0.6 1 6 of 8 Additional Comments: The crop code V designates summer truck crops. All applications on these crops will be pre- lant, Field 6 is optional for use. Cover crop may be applied on at a rate of 50 lbslacre and cut for nay. In this case no residual will be taken from truck crop application rate. On Fields 4 & 5, the producer may opt to apply on any of the following crops for the summer pumping season: CROP PAN/Acre WINDOW Corn 136,25 Mar -July Soybeans 140 Jun -Sept Millet {Hayes 275 Apr -Oct Nitrogen rate for bermuda is a combination of hay & graze rates. At least half the forage will be removed by haying. Field 5 cover crop can be applied on at a rate of 35 Ibs.lacre. The pumping windows are Sept.- April. 7of8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 2039 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will requi►e a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. 11we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Date Name of Manager (if different from owner): 1V txill� Signature. 5- S- 0c Date Name of Technical Specialist; Amy E. Roberson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: Date 8of8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations- that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application dues not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance)- 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application_ No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2of3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 April 25, 2007 CERTIFIED MAIL RETURN RECEIPT REQUESTED Murphy -Brown, LLC Farm 2539 P O Box 856 Warsaw, NC 28398 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality RECEIVED APR 2 7 2007 DN-FAWM1LE RFOONAt MCI: Re: Request for Information FacilityAnnual Stocking Average Farm 2539 Permit #: NCA282465 . Sampson County Dear Murphy -Brown, LLC : Based on information submitted with the facility's Animal Facility Annual Certification Form, the Division of Water Quality (DWQ) is requesting additional information related to the annual average of animals for the year 2006. The Certificate of Coverage (COC) NCA282465 of your NPDES Permit states: "This approval shall consist of the operation of this system, including, but not limited to, the management of animal waste from the Farm 2539 located in Sampson County, with an animal capacity of no greater than an annual average of 10496 feeder to finish, and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). if this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows." The Division received your annual certification form on March 1, 2007. On that form, you indicated that your annual average was 11136. This exceeds the annual average specified in your COC of 10496. To avoid possible enforcement action for a violation of your permit, please submit the facility's stocking records for the year 2006 within thirty (30) clays to the following address: o Carolina NNaturally Aquifer Protection Section 1636 Mail Service Center Internet: WWw.ncwatcraualitv.ore Location: 2728 Capital Boulevard An Equal OppmuntylAftim Uve Action Employer— NA RecycledllD% Pass Consumer Paper Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (977) 623-6749 Contd. Page 2 April 25, 2007 Murphy -Brown, LLC NCA282465 Miressa D. Garoma Division of Water Quality 1636 Mail Service Center Raleigh, NC 27699-1636 Please be advised that nothing in this letter should be taken as removing from you the respari�sibility�orI iability for failure to comply with any State Rule, State Statue or permitting requirement. If you have any questions regarding this letter, please do not hesitate to contact me at (919) 715- 6937 or the Fayetteville Regional Office at (910) 486-1541. Sincerely, Miressa D. Garoma Soil Scientist cc: APS Central Files Fayetteville Regional Office I 0 December 1, 4UU6 CERTIFIED MAIL RETURN RECEIPT REQUESTED Murphy -Brown, LLC Farm 2539 PO Drawer 856 Warsaw, NC 28398 Michael F. Easley, Governor William G, Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Subject: Application for Renewal of Coverage for Expiring NPDES General Permit Dear Perminee: Alan W_ Klimek, P-E. Director Division of Water Quality RECEIVED DEC 0 S 2006 ON - FA*TTEIRI U REGIONAL URCE Your facility is currently approved for operation under one of the Animal Waste Operation NPDES General Permits, which expire on July 1, 2007, Due to changes in federal rules, facilities that do not discharge nor propose to discharge may choose whether or not to retain coverage under an NPDES General Permit. Copies of the draft animal waste operation NPDES general permits and the State Non -Discharge General Permits are available at http://h2o.enr.state.nc^us/aps/afou/downloads.htm or by writing or calling: NCDENR — DWQ Animal Feeding Operations Unit 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 733-3221 In order to assure your continued coverage under one of these two types of general permits, you must submit an application for Permit coverage to the Division. Enclosed you will find a 'Request for Certificate of Coverage Facility Currently Covered by an Expiring NPDES General Permit.' The application form must be completed and returned by January 2, 2007. Please note, you must include two 2 copies of your most recent Waste Utilization Plan with the gpPlication form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to S25,000 per day. If you have any questions about the draft general permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Unit staff at 919-733-3221. Sincerely, Ted L. Bush, Jr., Chief Aquifer Protection Section Enclosures cc (wlo enclosures): Satmpsoa County Soil and Water Conservation District Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central files - 820465 Carroll's Foods Inc Aquifer Protection Section 1636 Mail Service Center Internet: www.newateruuality.ora Location: 2728 Capital Boulevard An Equal Opportuno/Affirmativa Action Employer— 50% Recycled/1 0% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: Raleigh, NC 27604 Fax 1: Fax 2: Customer Service: tal Carolina (919)ura!!y (919)715-0588 (919) 715-6048 (877) 623- i748 David S. Elkin, P.E. Murphy -Brown LLC P.O. Box 856 Warsaw, North Carolina 28398 Dear Mr- Elkin: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality August 17, 2006 RECEIVED AUG 21 2003 DW--FAYE MMLLE REGIONAL OTCE Subject: Experimental Innovative Technology Certificate of Coverage No. NCA282465 Farm 2539 Animal Waste Management System Sampson County The Division of Water Quality received your letter, dated July 22, 2006, requesting permission to add a partial lagoon cover to the lagoon at the Farm 2539 facility for the evaluation of bio-gas capture. We agree that there should be no significant affect on the performance of the lagoon due to the proposed changes. According to Condition I.8 in NPDES General Permit No. NCA200000, the Division grants approval for the installation of the partial lagoon cover. If you wish to expand the use of this innovative technology at this facility, you most make an additional permission request, and, depending on the scale of the proposed change, may be required to submit a formal application for permit modification. If you have any questions regarding this matter, you may contact me at (919) 715-6627. Sincerely, Todd A. Bennett Environmental Engineer cc: Fayetteville Regional Office, Aquifer Protection Section AFO Unit Central Files Aquifer Protection Section 1636 Mail Service Center Internet: my aN.ncwaterauality.org Location: 2728 Capital Boulevard An Equal QpportunitylAflirmaWe Action Employer- 50% Retyded110% Post Consumer Paper I p Camlina Vaturahy' Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (977) 623-6748 a Waste Management Plan Changes Facility Farm 'a Q31 RECEIVED MAY 0 8 2006 I aN-FAYMuEMMOcE This farms Waste Management Plan has made the following changes: ❑ Crop changes ❑ Wetted Acres ❑ Increased Acreage ❑ Decreased Acreage ❑ Changed Irrigation Design ❑ Change in Farm type ❑ Plan based on 3 Years On Farm Records Comments: 5-5-06 Date N r. 0 POP NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 2039 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above, liwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. Uwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate limes and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Date Name of Manager (if different from owner): Signature: S~S-dG Date Name of Technical Specialist: Amy E. Roberson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwv 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: 5 — 5 " j Date 8 of 8 April 5, 2006 David S. Elkin, P.E. Murphy -Brown, LLC P.O. Box 856 Warsaw, North Carolina 28398 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality RECEIVED APR 0 7 2006 DOM-FAYEI'i3;1 URMOMLOMCE Subject: Proposed Lagoon Construction Review Certificate of Coverage No. NCA282465 Farm 2539 Animal Waste Management System Sampson County Dear Mr- Elkin: The Division of Water Quality received your lagoon retrofit package for Farm 2539 on March 28, 2006. In it, you propose`fo construct a new anaerobic lagoon to replace the existing lagoon, which likely has liner integrity issues. We reviewed the information you provided and do not see any problems with the new lagoon design. You, therefore, have permission to move forward with the construction of the new lagoon and the subsequent closure of the existing lagoon. As a reminder, please be sure to follow all applicable NRCS standards during this renovation process. If you have any questions regarding this matter, please contact me at (919) 715-6627. Sincerely, Todd A. Bennett Environmental Engineer cc: Ta ettfuille-Reg Char=Qff ce,.A4uife-r-J-lrotection_Section AFO Central Files NorlhCarolina Naturally Aquifer Protection Section 1636 Mail Service Center Internet: www.ncwalerqua1i[y.ore location: 2728 Capital Boulevard An Equal Opportunity/Affirmative Action Employer— 50% Recydedl10% Post Consumer Paper Raleigh, NC 27699-1636 Telephone: (919) 733-3221 Raleigh, NC 27604 Fax 1: (919) 715-0588 Fax 2: (919) 715-6048 Customer Service: (877) 623-6748 GROWER: Farm 2039 ADDRESS: PO Box 487 Warsaw, NC 28398 COUNTY: EmerciencV Action Plan DESIGNED BY: KBW CHECKED BY: DSE DATE: 03/24106 SHEET I OF 2 Using this outline as guidance, you should develop a specific emergency action plan for your waste handling system.. This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface water or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks could happen at any time. Your plan should follow this format: Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow -possible solutions are: add soil to berm to temporarily increase elevation of dam -any permanent alteration of the dam should be approved by a qualified professional engineer or qualified technical specialist pump wastes to field at an acceptable rate stop all additional flow to the lagoon (waters} -hold waste in house if possible call a pumping contractor make sure no surface water is entering lagoon NOTE: The above listed activities should be started when your lagoon level has exceeded the temporary storage level. B. Runoff from waste application field -actions include: immediately stop waste application create a temporary diversion or berm to contain the waste on the field incorporate waste to reduce further runoff C. Leakage from the waste distribution system: pipes and sprinklers -actions include: - stop recycle (flushing system) pump - stop irrigation pump - close valves to eliminate further discharge - separate pipes to create an air gap and stop flow flush system, houses, solids separators -actions include: stop recycle (flushing system) pump - stop irrigation pump - make sure no siphon effect has been created - separate pipes to create an air gap and stop flow D. Leakage from base or sidewall of lagoon. Often these are seepage as opposed to flowing teaks -possible action': dig a small well or ditch to -catch all seepage put in a submersible pump, and pump back into lagoon if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clayey soil other holes may be likewise temporarily plugged with clay soil GROWER: Farm 2039 ADDRESS: PO Box 487 DESIGNED BY: KBW CHECKED BY: DSE Warsaw, NC 28398 DATE: 03/24/06 COUNTY: Sampson SHEET 2 OF 2 3. Begin temporary storage pump -out of the lagoon when the fluid level reaches the elevation 104.28 as marked by the staff gauge. Stop pump -out when the fluid level reaches elevation 100.90. This temporary storage, less 100 year 124 hour storm, contains 751962 cubic feet or 5624675 gallons. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inches per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded or damaged areas and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 75 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner such that waste will not reach other property -and public rights -of -way_ 9. The Clean -Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. Waste shall not be discharged into surface waters, drainageways, or wetlands by either discharge or by over -spraying. The Department of Environment, Health, and Natural Resources, Division of Environmental Management, has the responsibility for enforcing this law. Murphy -Brown, LLC Engineering P.O. Box 855, Warsaw NC 28398 (910) 293-3434 GROWER: Farm 2039 DESIGNED BY: KBW ADDRESS: PO Box 487 CHECKED BY: DSE Warsaw, NC 28398 DATE: 03/24/06 COUNTY: Sampson SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days of temporary storage for: (1) manure production of animals, (2) excess fresh water storage, (3) rainfall in excess of evaporation, (4) storage for the 100 year 124 hour storm for the location, (5) and, if applicable, an additional "heavy rain" storage volume for chronic rainfall events. Allocation for any additional fresh water usage is also included in the temporary storage. The volume of waste generated from a given number of animals will be fairly constant throughout the year, but excess rainfall will vary from year to year. The 100 year rainfall will not be a factor"to consider in an annual pumping cycle, but this storage volume must always be available. A staff gauge must be installed in the lagoon that indicates the start pumping and stop pumping levels. The start pumping level is the maxim liquid level under normal operating conditions. The stop pumping level is the minimum liquid level under normal operation to maintain required treatment volume and depth. Pumping can be started and stopped anywhere between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. However, it is recommended that the lagoon be kept pumped down as much as possible. Land application of wastewater is recognized as are acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling guns. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is required that the treatment lagoon be precharged to one-half the treatment volume or as otherwise specified on the lagoon design drawings before wastes are introduced, The purpose is to prevent excessive odors during start-up. Precharging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached Waste Utilization Plan shall be followed. The plan recommends sampling and testing of waste before land application. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (gip) 293-3434 GROWER: Farm 2039 DESIGNED BY: ADDRESS: PO Box 487 CHECKED BY: Warsaw, NC 28398 DATE: COUNTY: Sampson SHEET 1 SEEDING SPECIFICATIONS ACREAGE TO BE SEEDED: 3.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: KBW DSE OF 1 180 LBS. FESCUE GRASS AT 60 LBS./ACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 90 LBS. RYE GRAIN AT 30 LBSJACRE (NURSERY FOR FESCUE) 180 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBSJACRE (SEE FOOTNOTE NUMBER 1) SEEDING DATES: MARCH 15 TO JUNE 15 24 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBSJACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 30 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS./ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 120 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 APPLY THE FOLLOWING: 3000 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 6 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 300 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) 03124106 ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREAS IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR DEVICE. APPLY MULCH AND SECURE WITH AN ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIA GRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIA GRASS IS ESTABLISHED. Murphy -Brown, LLC Engineering P.O. Box 656, Warsaw NC 28398 (910) 293-3434 GROWER: Murphy -Brown LLC Farm 2039 DESIGNED BY: KBW ADDRESS: PO Box 856 CHECKED BY: DSE WARSAW, NC 28398 DATE: 3/24/06 COUNTY: SAMPSON SHEET 2 OF 2 When areas of unsuitable material are encountered, they shall be overexcavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a material approved by the owner. REFER TO THE DRAWINGS FOR SPECIAL CONSIDERATIONS. CUTOFF TRENCH: A cutoff trench shall be constructed under the embankment area when called for in the notes on the drawings or as shown on a typical cross section on the drawings. The final dimensions of the cutoff trench shall be determined' by observation of the foundation materials during construction. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as- soon as possible after construction according to the seeding specifications. Topsoil, if available on site shall be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if recommended permanent vegetation is out of season dates for seeding. Permanent vegetation shall be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS: An observation trench shall be dug along the perimeter of the lagoon 25 feet outside the proposed embankment toe to verify that no subsurface drain tile lines are present in the lagoon area. The trench shall be dug to a minimum depth of five feet and shall have a width adequate to accommodate equipment used for backfill and compaction. Trench side slopes shall be 1:1 or flatter. Trench backfill shall be compacted as stated in the EXCAVATION AND EARTHFILL PLACEMENT section of the specification. When the drains are encountered, the the will be removed to a minimum of 25 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with material approved by the engineer or his representative. Tile drains that are removed shall be either capped off or rerouted around the lagoon, as directed by the engineer or his representative. SAFETY AND HEALTH REQUIREMENTS: All operations shall be carried out in a safe, skillful, and workmanlike manner. All safety and health regulations shall be observed and appropriate personal safety and health measures used at all times by the contractor during construction. Murphy -Brown LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 GROWER: Murphy -Brown LLC Farm 2039 DESIGNED BY: KBW ADDRESS: PO Box 856 CHECKED BY: DSE WARSAW, NC 28398 DATE: 3/24/06 COUNTY: SAMPSON SHEET 1 OF 2 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS FOUNDATION PREPARATION: The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders, sod, and rubbish. The contractor shall be responsible for the disposition of all debris to the satisfaction of the owner. The topsoil from the lagoon and pad area should be stripped and stockpiled for use of the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated material may be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer shall be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or equivalent method. Compaction shall be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectable. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for'settlement. Dikes over 15 feet in height with an impoundment capacity of 10 acre-feet of more fall under the jurisdiction of the NC Dam Safety Law and require permitting by the NC Dept. of Environment, Health and Natural Resources, Land Quality Section. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: A 40 mil HDPE liner shall be furnished and installed by the contractor in accordance with the liner manufacturers guidelines. Liner, as shown on the drawing, shall be manufactured by GSE Inc. or owner approved equivalent. Murphy -Brown LLC Engineering P.O. Box 856, Warsaw NC 28398 (9I0) 293-3434 Grower: Farm 2039 Designed By: KBW Address: PO Box 487 Checked By: DSE Warsaw, NC 28398 Date: 03/24/06 County: Sampson Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised in August, 2003. Emergency Spillway: An Emergency Spillway has been designed per the owners request. NOTE: See attached Waste Utilization Plan C�— DESIGNED:REAL. Oat3994 DATE: ,3 2540, COMMENTS: The lagoon has been designed as an irregular shape_ Actual contour areas taken from the lagoon design are used to calculate the surface area and storage volume characteristics of the lagoon. This approach insures that rainfall capture on the lagoon is fully accounted for and that storage volumes calculated represent actual conditions regardless of the shape. Murphy -Brown, LLC Engineering P.Q. Box 856, Warsaw NC 28398 (910) 293-3434 Grower: Farm 2039 Designe KBW Address: PO Box 487 Checker DSE Warsaw, NC 28398 Date: 03/24/06 County: Samoson Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 107.00 1 l TOP OF STORM ELEV = 105.70 I 1 ! TOP OF HEAVY RAIN ELEV = 104.95 ! � 1 STRT PMP EL.= 104.28 1 TOP OF TEMP STORAGE ELEV = 104.28 1 1 i END PMP EL. = 100.90 l TOP OF TREAT ELEV = 100.90 SHWT = 96.00 1 l 1 TOP OF SLUDGE ELEV = 92.80 1 FINISHED BOTTOM ELEV = 91.00 Murphy -&Own, LLG engineering P. U. 13OX ti5b, WarSa W NC; 2dJ98 (910) 293-3434 Grower: Farm 2039 Designed By: KBW Address: PO Box 487 Checked By: DSE Warsaw, NC 28398 Date: 03/24/06 Countv: Samoson Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 100 yr124 hr Storm Storage Top of "Heavy Rain" Storage - Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Trap Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Depths:_ 107.00 FT. 105,70 FT. 105.70 FT. 104.95 FT. 104.28 FT. 100.90 FT. 92.80 FT. 96.00 FT. 91.00 FT. Not Applicable Not Applicable 3:1 H:V 252,450--SF-- — — 40 mil HDPE 1.00 FT. 180 Days TOTAL DESIGN VOLUME = 2946465 (CU.FT.) Treatment 1 Sludge Storage Zone Depth 9.9 Ff. Temporary Storage Zone Depth 3.4 FT, Freeboard 1 Storm Storage Zone Depth --------- 2.7 FT. Total Lagoon Depth 16.0 FT. W Grower; Farm 2039 Designed By: KBW Address: PO Box 487 Checked By: DSE Warsaw, NC 28398 Date: 03/24/06 County: Samoson Sheet 4 of 7 Temporary_ Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall 112indit Vol.= (252450 sq_ft. + 0 sq.ft.) ' 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 147,263 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) ' 100Yr./24Hr. Storm(in) / 12in./ft. Vol.= (252450 sq.ft + 0 sq.ft.) ` 8.5 in. 112 in./ft. Total Required Volume for 100Yr.-24Hr. Storm Event (cu.ft)= 178,819 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (252450 sq.ft + 0 sq.ft.) " 7.5 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 157,781 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required Total Required Storm Storage (100 Yr. / 24 Hr. Storm + "Heavy Rain") = Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess) _ Total Required Permanent Storage (Treatment + Sludge) _ TOTAL REQUIRED VOLUME = 2835991 (CU.FT.) Murphy -Brown, LLC 336,600 (CU.FT) 728,191 (CU.FT) 1,771,200 (CU.FT) Grower: Farm 2039 Designed By: KBW Address: PO Box 487 Checked By: [)SE Warsaw, NC 28398 Date: 03/24/06 County: Sampson Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: Animal Type Capacity ALW (cu. .11) = ota Nursery 0 30 1.00 0 Finishing 10,496 135 1.00 1,416,960 Farrow to weanling 0 433 0.67 0 Farrow to feeder 0 522 0.67 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 0.50 0 Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: 1,416, 960 Animal Type Capacity ALW cu. . Ib = ata Nursery 0 30 0.25 0 Finishing 10,496 135 0.25 354,240 Farrow to weanling 0 433 0.17 0 Farrow to feeder 0 522 0.17 0 Farrow to finish 0 1,417 0.25 0 Boars 0 _ 400 1 0.125 0 Total Required Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Production: 354,240 Animal Type Capacity Sto. Period ./ ay =Total Nursery 0 180 0.30 0 Finishing 10,496 180 1.40 2,644,992 Farrow to weanling 0 180 4.30 0 Farrow to feeder 0 180 4.50 0 Farrow to finish 0 180 13.50 0 Boars 0 180 4.00 4 Total Manure Production (gals.)= Total Manure Production (cu.ft.)= Excess Fresh Water: 2,644,992 353,609 Animal Type Capacity ` Sto. Period ay = Total Nursery 0 180 0.20 0 Finishing 10.496 180 0.90 1,700,352 Farrow to weanling 0 180 2.90 0 Farrow to feeder 0 180 3.50 0 Farrow to finish 1 0 180 9.50 1 0 Boars 1 0 180 2.70 10 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cu.ft.)= Brown, LLC Engineering P.O. Box 856, Warsaw NC 2 1,700,352 227,320 1 Grower: Farm 2039 esFg-ne y: BW -- Address: PO Box 487 Checked By: DSE Warsaw, NC 28398 Date: 03/24/06 Countv: Sampson Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS V Bottom Volume I 74277 cu.ft. LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.) Area SF Incr. Vol. (Cu. FT) Cumui. Vol. (Cu. FT) 91.00 149,858 74,277 92.00 155,725 152,792 227,069 93.00 161,665 158,695 385,764 94.00 167,678 164,672 550,435 95.00 173,763 170,721 721,156 96.00 179,921 176,842 897,998 97.00 186,152 183,037 1,081,034 98.00 192,455 189,304 1,270,338 99.00 198,831 195,643 1,465,981 100.00 205,279 202,055 1,668,036 101.00 211,800 208,540 1,876,575 102.00 218,393 215,097 2,091,672 103.00 225,059 221,726 2,313,398 104,00 231,798 - 228,429 2,541,826 105.00 238,609 235,204 2,777,030 106.00 245,493 242,051 3,019,081 107.00 252,450 248,972 3,268,052 These volumes were calculated usina the vertical average end area method. TOTAL REQD VOL 2,835,991 CF CUMULATIVE VOL. ZONE VOL. 103.90% END PUMP = = = = 100.90 FT 1,855,721 CF TR`MT 1,855,721 104.77% START PUMP = =: 104.28 FT 2,607,683 CF TEMP 751,962 103.26% MAX STORAGE = 105.70 FT 2,946,465 CF STORM 338,782 100.65% Murphy -Brown, LLC Engineering P.Q. Box 856, Warsaw, NC 28398 (910) 293-3434 Grower: Farm 2039 Address: PO Box 487 Warsaw, NC 28398 County: Sampson Designed By: Checkers By: KBW DSE Date: Sheet I of 7 03/24/06 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Population: Nursery: --- -- -------- 0 Finishing: --------- ------ 10496 Hd. Farrow to weanling:--------- -- --- --- 0 Farrow to feeder: ----------- _-- 0 Farrow to finish: ------- ----- 0 Boars: ------- 0 Storage Period: ----------- 180 Days 100 Yr.124 Hr Storm Event ------ ---- 8.5 In. "Heavy Rain" Factor - - 7.5 In. Rainfall in Excess of Evaporation -- ------- 7.0 1n. Additional Water Usage: - - ----- ------ - -0 Additional Drainage Area: -------------- 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (YIN) — - Y Does Operator Want Emergency Spillway? REQUIREDiI!!!11 Y Was This Design Built Prior to Sept. 1996? (YIN) N Is Drain Tile Req'd to Lower SHWT? (YIN) — N Seasonal High Water Table Elev: --------------- 96.00 FL Freeboard: ---------- --- 1.0 Ft. Emergency Spillway Flow Depth: -- - - 0.3 Ft. Side Slopes: ------- 3 :1 (H:V) Press hL [ -r to Download contour areas see sheet 2 of T. Top of Dike Elevation: ------- Depth 107.00 Ft. Finished Bottom Elevation: --------- 16.00 Ft. 91.00 Ft. Start Pump Elevation: --------• 32.64 In. 104.28 Ft. Stop Pump Elevation: - ------ 73.2 In. 100.90 Ft. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES % REQ'D. Storm Stor = 336600 (Cu.Ft.) 338,782 (Cu.Ft.) 100.65% Temporary = 728191 (Cu.Ft.) 751,962 (Cu.Ft.) 103.26% Permanent = 1771200 (Cu.Ft.) 1,855,721 (Cu.Ft.) 104.77% Total Volume = 2,835,991 (Cu.Ft.) 2,946,465 (Cu.Ft.) 103.90% Min. Required Liner Thickness — ---------------- Lagoon Surface Area: (Inside TOD)----------------- 40 mil HOPE 252,450 S.F. Murphy -Brown, ! LC Engineering P-O. Box 856 , Warsaw, NC 28398 (910) 293-3434 SITE SOILS INVESTIGATION PROJECT*LAGOON t DATE:FIELD INVESTIGATION BY: Akswl SITE SKETCH i olil tm l_ttERIL I ��6miltm»m mmmmwmmmmmmm w, ,Am W m�mmmmmm ml�il��m mmw=- ,._.r.M.r.r .■= m m BORING DEPTH BORING NUMBER AND PROFILE .... . . . . . . . . . . . . . .• cm --r?5 Murphy Brown = March 24, 2006 North Carolina Dept. of Environment and Natural Resources Division of Water Quality Water Quality Section Permits and Engineering Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Attn: Paul Sherman Re: Murphy Brown, LLC Farm 2039 Facility No. 82--465 Lagoon Retrofit Dear Mr. Sherman: RECEIVED APR 0 l 2006 O&R - FAl'iMttE REGIONAL OWE RECEIVED/DENRJ OWQ AQUIFER PROTECT W SECiM MAR 2 8 2006 Enclosed for your review is the completed lagoon design for the above referenced farm. This new Iagoon is being proposed to replace the existing lagoon. Through our Environmental Management System (EMS) checks we believe there may be liner integrity issues. Due to these concerns we propose to construct a new lagoon to meet current NRCS standards for volume and liner permeability and close the existing lagoon. With these plans, there has been no increase in steady state live weight. Specific items included for your review are as follows: Item Location Map Aerial Photo ASCS Tract Map USGS Quad Map Flood Map Soils Map Soil Investigation Report Lagoon Design Spreadsheet Construction Specifications for Lagoon Site Seeding Requirements Operation & Maintenance Plan for Lagoon Emergency Action Plan Waste Utilization Plan Facility Site Plans with Construction Details Please contact me at (910) 293-3434 Fad. 5332 if you have any questions concerning this package. Sincerely, David. S. Elkin PE Director of Engineering and Technical Services Enclosures GROWER: Farm 2039 ADDRESS: PO Box 487 Warsaw, NC 28398 DESIGNED BY. CHECKED BY: DATE: KBW DSE 03124/06 SHEET 2 OF 2 *Lagoon problems require the consultation of an individual experienced in the design and construction of lagoons for permanent repair measures. 2. Assess the extent of the spill and note any obvious damages. A. Did the waste reach any surface water? B. Approximately how much was released and for what duration? C. Any damage noted, such as employee injury, fish kills, or property damage? 3. Contact appropriate agencies. A. During normal business hours, call your DWQ regional office, at 910-395-3900 after hours, emergency number: 910-733-3942. Your phone call should include: your name, facility, telephone number, the details of incident from item 2 above, the exact location of the facility, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been undertaken, and the seriousness of the situation. B. If spill leaves, or is likely to leave, property or enters surface waters, call local emergency management service (EMS) at 910-296-2160. C. Instruct EMS to contact local Health Department. D. Contact local Soil and Water Conservation District Natural Resources Conservation Service office at 910-296-2121 for advice/technical assistance. The Extension Service can be reached 910-296-2143 for advice/technical assistance. E. Contact Murphy Family Farms Land and Nutrient Management Department at 910- 289-2111 for advice/technical assistance. 4. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. SAMPSON COUNTY COOPERATIVE EXTENSION SERVICE 369 ROWAN ROAD, CLINTON, NC 28328 910-592-7161 SAMPSON COUNTY SOIL AND WATER CONSERVATION DISTRICT NATURAL RESOURCES CONSERVATION SERVICE 84 COUNTY COMPLEX ROAD, CLINTON, NC 28328 910-592-7963 SAMPSON COUNTY EMERGENCY MANAGEMENT SYSTEM 107 UNDERWOOD STREET PO BOX 8, CLINTON. NC 28328 910-592-8996 DIVISION OF WATER QUALITY WACHOVIA BUILDING SUITE 714, FAYETTEVILLE, NC 28301-5043 919-486-1541 Re: new lagoon proposed @ 82-465 Subject: Re: new lagoon proposed @ 82-465 From: Art Barnhardt <Art.Barnhardt@ncmai 1. net> Date: Wed, 05 Apr 2006 07:53:58 -0400 To: Todd Bennett <todd.bennett@ncmail.net> I am satisfied with your review. Go ahead & give them approval if you want, or let me know if you want the letter to come from PRO. I'm fine with it either way. ArtB. Todd Bennett wrote: Art, We received a request to construct a new lagoon to replace an aging one on Farm #2039 (82-465). I have reviewed the plans, and everything looks to be in order. If you would like, I could pass along the information to you for your review. Just let me know. Thanks, Todd 1 of 1 4/5/2006 8:07 AM Mr. David Nordin Murphy -Brown, LLC Farm 2539 PO Box 856 Warsaw, North Carolina 28398 Dear Mr. Nordin: Michael F. Easley, Governor William G. Ross Jr_, Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Diroctor Division of Water Quality October 12, 2004 RECEIVED OCT 2 5 ZDA DENR - FAYF1Tl:VILLE REGION L GfflCE Subject: Certificate of Coverage No. NCA282465 Farm 2539 Swine Waste Collection, Treatment, Storage and Application System Sampson County In accordance with your application received on July 26, 2004 we are hereby forwarding to you this Certificate of Coverage (COC) issued to Murphy -Brown, LLC, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with NPDES General Permit NCA200000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Farm 2539, located in Sampson County, with an animal capacity of no greater than an annual average of 10496 Feeder to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until July 1, 2007 and shall hereby void Certificate of Coverage Number AWS820465 dated May 1, 2003. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Please carefully read this COC and the enclosed General Permit. Since this is a new joint State and Federal general permit it contains many new requirements in addition to most of the conditions contained in the current State general permit. Enclosed for your convenience is a package containing the new and revised forms used for record keeping and reporting. Please pay careful attention to the record kegpin and monitoring_ conditions in this permit. The Animal Facility Annual Certification Form „must be cgMleted and returned to the Division of Water Quality by no later than March 1st of each aatu tlr� Aquifer Protection Section 1636 Mail Service Center Raleigh, NC 27699-1636 Internet: http:Hh2o.enr.state.nc.us 2728 Capital Boulevard Raleigh, NC 27604 An Equal Opporlun4/Affffmative Action Employer— 50% Recydedl10% Post Consumer Paper Phone (919) 733-3221 Customer Service Fax (919) 715-0598 1-877-623-0748 Fax (919) 715-6049 Mr. David Nordin Page 2 October 12, 2004 If your -Waste -Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Pernttee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per 15A NCAC 2H .0225(c) a compliance boundary is provided for the facility and no new water supply wells shall be constructed within the compliance boundary. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C, the Clean Water Act and 40 CFR 122.41 including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual NPDES Permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Duane Leith at (919) 733-5083 ext. 370. Sincerely, for Alan W. Klimek, P.E. Enclosures (General Permit NCA200000, Record Keeping and Reporting Package) cc: (Certificate of Coverage only for cc's, unless otherwise noted) Sampson County Health Department Fayetteville Regional Office, Aquifer Protection Section Sampson County Soil and Water Conservation District APS-Animal Unit Permit File NCA282465 ?0 - VI( 5 DIVISION OF WATER QUALITY August 7, 1997 MEMORANDUM TO: Andy Oakley Permits and ZEineering - Non -Discharge FROM: Kerr T: Stev?gio nal Supervisor Fayetteville Regional Office SUBJECT: Carroll's Foods, Inc., Farm # 2539 Innovative Swine Wastewater Treatment System Sampson County Please find enclosed the staff report and recommendations of the Fayetteville Regional Office concerning the issuance of subject non -discharge permit. If you have any questions or require any further information, please advise. KTS:EB/bs Enclosure cc: Technical Support Branch SOC PRIORITY PROJECT: YES_ NO X If Yes, SOC No. To: Permits and Engineering Unit Water Quality Section Date: August 6,1997 NON -DISCHARGE STAFF REPORT AND RECOMMENDATION COUNTY: Sampson Permit No. WQ NIA PART I - GENERAL INFORMATION I. Facility and Address: Carroll's Foods, Inc. PO Box 856 Warsaw, NC 28398 2. Date of Investigation: June 20, 1997 3. Report Prepared by: Ed Buchan Environmental Engineer, FRO 4. r Persons Contacted and Telephone Number: Don Butler rr< 910-293-3434 5. Directions to Site: East side of SR 1901, approximately .25 miles east of SR 1740 and SR 1901 intersection. Near Hargrove crossroads. 6. Size (land available for expansion and upgrading): Currently, approximately 50 acres are available for land irrigation. 7. Topography (relationship to 100-year flood plain included): Mostly flat with some steep slopes near Mill Swamp. Attach a U.S.G.S. reap extract and indicate facility site. U.S.G.S. Quad No.: U.S.G.S. Quad Name: Faison Faison North Carolina . e Latitude: 350 04' 25" Longitude: 78' 12' 56" PART I - GENERAL INFORMATION (continued) 8. Location of nearest dwelling and water supply well: Approximately 700 feet 9. Watershed Stream Basin information: Cape Fear River Basin a. Watershed Classification: C-SW b. River Basin and Subbasin No.: 03-07-19 C. Distance to surface water from disposal system: Approximately 100 feet PART II - DESCRIPTION OF WASTES AND TREATMENT WORKS 1. Type of wastewater, sludge or contaminated soil: Swine effluent % Domestic 100 % Industrial a. Volume: 0.03 MGD (Design Capacity) b. Types and quantities of industrial wastewater: Swine waste from confinement houses C. Prevalent toxic constituents in wastewater: NIA d. Pretreatment Program (POTWs only): NIA In development Approved Should be required Not needed 2. Production rates (industrial discharges only) in pounds per day: NIA a. Highest months in the past 12 months: NIA lbs/day. b. Highest year in the past 5 years: NIA lbs/day. 3. Description of industrial process (for industries only) and applicable CFR Part and Subpart: N/A 4. Type of treatment: The proposed system is comprised of a 640,388 gallon nitrification - denitrification pond that will employ an activated sludge process to reduce the amount of PAN entering the existing lagoon. PART IV - EVALUATION AND RECOMMENDATIONS (continued): PART II - DESCRIPTION OF WASTES AND TREATMENT WORKS (continued) 5. Sludge handling and disposal scheme: Currently, there is no existing sludge handling plan. However, it seems that an alternate application site will have to be procured for sludge disposal. 6. Treatment plant classification: Class II 7. SIC Code(s): 0213 Wastewater Code(s) : Primary2$ Secondary Main Treatment Unit Code. 3 1 0 0 3 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds (municipals only)? NIA 2. Special monitoring requests: None 3. Other: PART IV - EVALUATION AND RECOMMENDATIONS Currently, this particular facility does not have sufficient land to treat all the waste (i.e., PAN) generated by the 1,000 sow farrow to finish operation. Therefore, the proposed denitrification system should, in theory, reduce the amount of nitrogen entering the existing lagoon and thereby reduce the amount of land needed for waste application. However, there are some concerns that should be addressed before a permit is issued. They are as follows: 1) Food to mass ratio will probably vary so dramatically between the two (2) hour flushes that the degree of treatment and nitrogen conversion may be very poor. 2) The hydraulic surge of all 18 houses flushing at once will probably short circuit the system as well as possibly affecting associated pumps and pipe lines. RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS Name of Facility: Owner or Contact Person: Mailing Address: _ County: Telephone. Present Classification: New Facility Existing Facility NPDES Per. No. NC00 Nondisc. Per. No.WQ Health Dept.Per No. Rated by: Telephone: Date: Reviewed by: Health Dept. Telephone: Regional Office Telephone: Central Office Telephone: ORC: Grade: Telephone: Check Class ification(s): Subsurface Spray Irrigation Land Application Wastewater Classification: (Circle One) 1 11 III IV Total Points: SUBSURFACE Cf.ASSIFKA1ICN1 (check all units that apply) 1. septic tanks 2 pump tanks 3. siphon or pump -dosing systems 4. sand filters S. grease trap/interceptor 6. oil/water separators 7, gravity subsurface treatment and disposal: 8. pressure subsurface treatment and disposal: SPRAY IRR"TION CLASSIFICATION (check ail units that apply) 1. preliminary treatment (definition no. 32 } 2. lagoons 3. septic tanks 4. pump tanks S. pumps 6. sand tillers 7. grease trapInterceptor 8. oil/water separators 9. disinfection 10. chemical addition for nutrientlalgae control 11 _ spray irrigation of wastewater In addition to the above classificatlons, pretreatment of wastewater In excess of these components shall be rated using the point rating system and will require an operator with an appropriate dual certificatfon- LAND APPLICATION/RESIDUALS CLASSIFICATION (Applies only to permit holder) 1. Land application of biosofids, residuals or contaminated soils on a designated site. ------------------------- WASTEWATER TREATMENT FACILITY a ASSIFiCATION The following systems shall be assigned a Class I classification, unless the flow is of a significant quantity or the technology is unusually complex, to require consideration by the Commission on a case -by -case basis: (Check If Appropriate) 1. Oi twater Separator Systems consisting only of physical separation, pumps and disposal; 2--Septic Tank/Sand Filter Systems consisting only of septic tanks, dosing apparatus, pumps,sand filters, disinfection and direct discharge; 3. Lagoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for algae or nutrient control, and dined discharge; 4. Closed -loop Recycle Systems; 5. Groundwater Remediation Systems consisting only of oil/water separators, pumps, air -stripping, carbon adsorption, disinfection and disposazl; - 6. Aquacufture operations with discharge to surface waters; 7. Water Plant sludge handling and back -wash water treatment: a. Seafood processing consisting of screening and disposal. 9. Single-family discharging systems, with the exception of Aerobic Treatment Units, will be classified it permitted after July 1. 1993 or 9 upon inspection by the Division, it is found that the system is not being adequately operated or maintained. Such systems will be notified of the classification or reclassification by the Commission, in writing. The fallowing scale is used for rating wastewater treatment facilities: (circle appropriate points) rrEM PAINTS (1) Industrial Pretreatment Unite or Industrial Pretreatment Program (see definition No_ 331...................................................4 (2) DESIGN FLOW OF PLANT IN gpd (rot applicable to non, contaminated cooling waters, suudge handing taciiitivs for water purification plants, totally closed cycle systems(see definition No. 11). and facilities consisting only of hem (4)(d) or Items (4)(d) and it 1)(d)) 0 - 20,000......................................................................................................................................1, 20.001 - 50.000............................ .............................................. 50.001 - 100.000------------------------- ------... --......... --................. ................... ..... »_.._._. ........................... 3' 100,001 - 250.000-_------- -____ ................................... ......................... ....... ........................... ....... 4 250,001 - 500.000................. ............................. —........... ...... ............................ ......................... .5 500,001 1,DD0.000...... .............. .................. ....... ....... ---.......... «..... ....... -........... ---- .... .......»...........e 1,000,001 - 2.000.000....................................................•-----......................................_.........................10 2.000.001 (and up) rate 1 point additional for each 200.000 gpd capachy up to a maximum of ....... —....30 Design Flaw (gpd) (3) PREUMNARY UNITSIPROCESSES (see definition No.32) (a) Bar Screens ......................................................_.....................................................I...........................I 0r (b) Mechanical Screens. Static Screens or Comminuting Devices ...... .................. ._.... ._................... ....... _.... 2 (c) G(kRemaval....................................................•.........................................--•-------•-.._.................................1 or (d) Mechandcal or Aerated Grit Removal..................•-•-•------•-•......._._.......................---------•-•-•-.............._...........2 (a) FkAw Measuriig Device ... ........ ............. ............. .......... ..... ............................ --...... --...................... I or (t) Instrumented Row Measurement ... ................. .................. ...............„............_......_.................................2 (g) Preaeratlon............................................. .......................... ....... ...... ....... ............................................... (h) tnflueet Flow Equalizatlon............................................................................................ ..............................2 (I) Grease or Oil Separators - Gravity.................................................................................................................2 Mechanical ............ .............................. ..................... ................................_..................................... 3 Dissolved Air Fbtatbn................................................................................... .................. .......................... (I) Prechlodnatlon.... .................... ................. ....................................................................................5 (4) PRIAUSWTR> ATMENT UNITS'Pf#]CESSES (a) Septic Tank (see definition No. s3j.................. _............ _—...».................... —_.... _................. ........... ( b ) Imhoff Tank ........... _......-........... ............. .--....... .--............... ...... .............. ...__............ ........_...5 (c) Primary Clarillers.......... ...._... ......................................... ........ -................ .... .----......... ..................... ...... 5 (d) Settling Ponds or Settling Tanks for lnorpanic Non-tmrlc Materials (sludge handling facilities [or water purification ptanit, sand. gravel, slorw, and other mining operations szoopt raQvafional actfviflas such as gem orgold mining). ......................................................................-....................................2 (5) SECONDARYTREATMENTUNITS/PROCESSES (a) Carbonaceous Stage (f) Aeration-Filgh Purity Oxygen System .......... ........................................................ ........ 20 DiffusedAir System ........................................... ..........,...........----.....----.......................10 Mechanical Alf System (flied, floating or rotor) .... _ .... _..._...__-....._..._....8 Separate Sludge Reaeratton........................... .............. ...... -... -- -^—... ...................3 (11) Triciding potter HighRate ...... ... ......................... _....---- .._. -------.»_._»....» ........................7 StandardRate.-»»...........» .............._..... -...._.--.... .... .--.-............... Packed Tower.. ............... ............. - - — — ..................... _5 (iff) Biological Aerated Finer or Aerated Biological Filter _ ..... _. _._ ... ..._. .10 - QiI )7� Aerated lagoons....................................................................................................... :1'_0) RotatingBiological Contaclors......................................................................................10 (vi) Sand Fitters -intermittent biological..................................................................................2 Recirculating biological-.-.,. ...............................................................3 (viI) Stabilization Lagoons_-- ............. ......5 (v81) ClIvd6er.................. .................... .................. .................................................................. (ix) Single stage system for aombinad carbonaceous removal of SOD and nitrogenous removal by 2. nRripeation (see definition No. 12)(Paints for this hem have to be in addition to items (5)(a)(1) through (5)(a)(vifi), utllzing the extended aeration proem (see defirthlon N0.3a) ..... »».... ............. ..... ._ .__.. utnizing other than the extended aeration process ....—___-------_ ..».4.. `....t' (x) Nutrient additions Io enhance BOD removal .......... ....................... _.-_•--•-•--.................... ... (x1) Biological Culture (-Super Bugs')addition .....................................................................5 (b) Nitrogenous Stage (1) Aeration - High Purity Oxygen .......................... .... 20 Diffused Air System— ..................... .....................................................................1 0 Mechanical Air System (fixed. goaft or Separate Sledge Reaeration................................................. ............... _.................. ........ (il) Tdcldfng Filter -High Rate. ............................................................................7 Standard Rate .............. __ .--,. .«...».................. ..—_ .... —......... .............. 5 Packed Tower —.... -._....... ........ .......».. (lTl) Biological Aerated Finer or Aeraled Slo3ogka! Ftlt®r. _ . _ .__. ._ . ._.1 a (iv) Fiotabrtg Biologicat Contactors ... ....... ...... .................. ........ » _....__....»_._..... ... ....—.i0 (v) Sand Filter- Intermltlert biological __............. —...................... ....... .... ......... Recirculating biological--...»............................................................. .........•..................3 (vl) Clarifer.--••....................................................................._...•--•-•-•••-•..............................5 (B) TEMIARYORADVANCEDTFIEAIMEWiNfTSrPRDCESSES (a) Activated Carbon Beds - without carbon regeneration. ............................._................................---............................__.5 with carbon regeneratIan................................................................ .............. _ .................1 5 (b) Powdered or Granular Activated Carbon Feed - without carbon regeneration..._-------...» ...... ..... ................. ......... ............ ...»... ................ ` -with carbon regeneration_. ... .....»_...__— »...... »__...«......._ ..»75 (C) Air stripping- ._»........... ........ (d) Derthr#bcabon Process ...... ..-......... .................... _. _ _.. _ __»._, -- .. »..............�_10 (0) Efectrodlalysis...».....-------------- ..................... ......-»...................»................_...._............................5 (1) Foam SeparatbriL..................................................................................----...»...........•.......................5 (g) Ion Exchange-- -- ...................................... (h) Land Application of Treated Efftuert (see definition No. 22b) {rut applicable for sand. gravel. trtarte and other similar mining operations) by high rat® (nir7tratlon ...... .... ...,................ ..._..._..._ .....4 (1) Microscreens............ .................................................................5 (1) . Phosphorous Removal by Biological Procesms (See defintdon No. 20)........................................................20 (k) Polishing Ponds - without aeration ................................................. with aeration .... —......... ,.,_........... _ ...._,« .««. ... ..S (15) Eto=dlafysfs. Process for removing b3rdzed salts from wafer through the use of ion-salecOve ion -exchange membranes; (16) Filter Press. A process operated mechanically for partially dewaterirng sludge; (17) Foam Separation. The planned frothing of wastewater or wastewater effioarn as a mearts of removing excessive amounts of detergert materials through the introduction of air In the form of fine bubbles; also called foam fractionation; (18) Grfl RemovaL The process of removing grd and other heavy mineral matter from wastewater, (19) Imhon Tank. A deep two story wastewater tank consisting of an upper sedlmerRatlon chamber and a lower sludge digestion chamber, (20) instrumented Flow Measurement. A device which Indicates and records rate of flow, (21) ion Exchange. A chemical process in which ions from two ddferont molecules are exchanged; (22) Land application: (a) Sludge Disposal. A fitrial sludge disposal medwd by which wet sludge may be applied to land either by spraying on the surface or by subsurface injection V-9- chisel plow): (not applicable for types of sludge described in (11) of this Rule]; (b) Treated Effluent. The process of spraying Vowed wastewater onto a lard oust or other methods of appiicatlon of wastewater onto a land area as a means of Itral disposal or trealmiant; (23) Microscreen. A law speed, continuously hark -washed, rotating drum fitter operating under gravity cwtddlons as a polishing method for removing suspended solids from effluent; (24) Nittlfkatkhn Process. The biochemical conversion of unoxidized nitrogen (ammonia and organic: nitrogen) to Oxidized nitrogen (visually nitrate); (25) Mitrogenous Stage. A separate stage of wastewater treatment designed for the specMc purpose of converting ammonia nitrogen to nitrate nitrogen; (26) Phosphate Removal. Biological The removal of phosphorus from wastewater by an oxiclartoxlc process designed to enhance luxury uptake of phosphorus by the microorganisms; (27) Polishing Pond- A holding pond following secordary treatment with sufficient detention time to allow settling of finely suspended solids; (28) Post Aeration. A*rathorh following conventional secondary treatment units to Increase effluent O.O. Or for any other purpose; (29) Post Aerwlon- (Cascade) A polishing method by which dissolved oxygen is added to the effluent by a nonmechanicaf, gravity means of flowing down a series at steps or weirs; The flow occurring across the steps or weirs troves in a fairly thin layer and the operation of the cascade requires no operator adjustment; thus, zero points are assigned even though this Is an essential step to meeting the limits of the discharge permit; (30) Powdered to Granular Activated Carbon Feed. A biophysical carbon process that imtitzes biological activity and organic absorption by using powdered or granular activated carbon: Virgin or regeneraled carbon Is feed comrolied Into the system; (31) Preaeration. A tank tnnstructed to provide aaraflon prior to primary troalmerd; (32) Preliminary Urals. Unil operations in the treatment process, such as &crooning and comminutk n, that prepare the liquor for subsequent major operations; (33) Industrial Pretreatment. (a) Pre-treatment Unit. Industrial. The conditioning of a waste at Its source before discharge, to remove or to neuVaCas substances Injurious to sewers and treatment processes or to effect a partial reduction In load on the treatment process which is operated by the same governing body as the wastewater treatment plant being rated; b) Pre-treatment Program, industrial - must be a State or EPA required program to recehre points on the rating sheet; (34) Pdmary Clarifiers. The first settling tanks through which wastewater is passed In a treatment works for the purpose of removing senheabfe and suspended solids and BOO which Is associated with the solids: (35) Pumps- /W Influent, effluent and in -plant pumps; (36) Radiation. Disinfection or starMzation process uliTaing devices emhiing ultraviolet or gamma rays; (37) Reverse Osmosis. A treatment process in which a heavy conMMlnaled Itquld Is pressurized through a membrane forming hearty pure liquid free from suspended &olds; (38) Rotaiing Biological Contiactom A flied biological growth process in which wastewater flows thxaugh tanks In which a series of pars" submerged circular surfaces are rotated; (39) Sand Filters: (a) Inlerminernt Biologccal. Filtration of effluent following septic Tanks, lagoons, or some other treatmord process In which further biodecomposhlon is expected to produce desired effluents; Hydraulic loading rates on these fitters are computed In gpeVac and have a resulting low gpmrsf (less than one); b) Rec rculeh-q biological - the same type of sand fitter as defined in Subparagraph (39) (a) of this Rule with the added capabTry to recycle affluent back through the sand lifter. (40) Sand or Moved-Moda Filters. A polishing process by which effluent limits are act ieved through a further reduction of suspended solids; (a) low rate - gravfty, hrydrauilcally loaded titter with loadtrg rates to the one to three gpnV%f range: (b) high rats -- a pressure, hydraulically loaded filer wifhh loading rates in the five gpm/st range; At any rate, the baduhg rate w51 exceed throe gprTVsf; (41) Secondary Clarifiers. A tank which follows the biological unit of treatment plant and which has the purpose of removing sludges assocaied with the biological treatment units; (42) Separate Sludge Reaermlon. A part of the contact stabilization process where the activated sludge is transferred to a tank and aerated before rowmlrg 4 to the contact -basin: (43) Septic Tank. A Lingle -story settling tank In which &*tiled sludge Is in contact with the wastewater flawing through the tank. shall not be applicable to; - septic tarrlk systems serving single famliy residences having capacity of 2.000 gallons or less which discharge to a nitrification field; (44) Sludge Digestlom The process by wfilch organic or volatile matter and sludge is gasified, liquefied, mineralized or converted into more stable organic matter through the activity of living organisms, which Includes aerated holding tanks; (45) Sludge Drying Beds. An area comprising natural or artificial layers of porous maiedals upon which digested sewage sludge Is dried by drainage and evaporation- (46) Sludge Elutriatfon- A process of sludge crnndtloning In which certain constituents are removed by successive washings with fresh water or ptant effluent; (47) Sludge Gas Mizatfott The process of using sewage gas for the purpose of healing buikftngs, drfving engines, etc.; (48) Sludge ficidlrsg Tank (Aerated and Nonaerated). A tank WHIzed for smaA wastewater lreatrrierK pavits not containing a digester in which sludge may be kept fresh, and supematant withdrawn prior to a drying nnetwd (Le. sludge drying beds); This may be done by adding a small amours of air simply to keep the sludge fresh, but not necessarily an amount that would be required to achieve stabilization of organic matter. A nonaerated tank would simply be used to decant sludge prior to dewatoring and would not allow long periods (several days of detention) without resulting odor problems; (49) Sludge incinerators. A furnace designed to bum sludge and to remove all moEsture and combustible materials and reduce the sludge to a sterile ash; (50) Sludge Stabilization (Chemical or Thermalj. A process to snake treated sludge less odorous and putresabfe. and to reduce the pathogenic organism content; This may be done by PH adjustment, chlorine dosing, or by heat treatment; 151) Sludge Thickener. A type of sedimentation tank in which the sludge in permitted to settle and thicken through agitation and gravity; (52) Stabilization lagoon A type of oxidation lagoon in which biological oxidation of organic manor Is effected by natural transfer of oxygen to the crater from air (not a polishing pond); f53) Stand -By Power Supply. On sffe or portable eisctricat generaiing equipment; (54) Static Screens. A stationary screen desigrwd to remove solids, indteN ron-biodogradable particulate (healable solids, suspended solids and BOO reduction) from municipal and industrial wastewater lrommert systems; (55) Tenlary Treatment. A stage of treatment following secondary which is primarily for the purpose of eltlut nit polishing; A seating lagoon or lard or coal filter aught be employed for this purpose; (58) Thermal Pollution Control Device. A device providing lot the transfer of heat from a hula flowing in tubes to another fluid outside the tubes, or vice versa: or other means of regulating liquid temperatures; (57) Thermal Sludge Conditioner. A wndh ntng process by which heat is added for a protracted period of time to Improve the dewaterabiltry Of sludge by the solubMzhV and hydraultrirrg of the smaller and more highly hydrated sludge panicles: (58).Toxlo Materials. Those wastes or combinations of wastes. Including disease -causing agents which after dscharge and upon exposure, ingestion, inhalation or assimilation Into arty orpenham, either directly from the environment or indirectly by Ingestion through food chains, will cause deal%, disease. behavioral abnormalities. cancer, genetic mutatiorts, physiological ralfunctions (including malfunctions In reproduction) or physical defomnations, in such organisms or their offspring: Toxic maisdaha Include, by way of Illustration and rot Ilmitaflorr lead, cadmium, chrorrhim, mercury, vanadtvm, arsenic, zinc, ortho-rtlfro-chWr0bortzerw (ONCB), polychiorinated b1phwnyta (PCBs) and dichloro ilpheryi trick ioroethane (Do Bj; and any other materials that have or may hereafter be detwMin0d to have toxic pmpenles; (59) Trf WkQ Filter. A bhchogttal trriairrient unlit costing of a material such as broken store or rock over which wastewater is distributed: A high rate trictcfinp titter is one which operated al between 10 and 30 mgd per acre. A low rate trkkifng filter Is one which Is designed to operate at one to four mgd per acre- (60) TdckWV Filter (Packed Tower). A plug flow type of operation In which wastewater flows down through successive layers of media or Nitrate material; Organic material Is removed continually by the active biological fixed growth in each successive layer. This method may produce -seccirx ' qualfty, effluent, or may be adapted to produce a n itrilled effluent; (61) Vacuum Fiber. Centrifuges. or Fiber Pressed, Devices which are designed to remove excess water from either digested or undigested sludge prior to disposal or further treatment (1) Post Aeration - cascade ............. ........ .......................................................................................................... 0 diffusedor mechanical. ........................ -----_-----_---- ------ ---------------------------------- ­­ ............. 2 (mj Reverse Osmosis..................................................................................................................... ..............5 (n) Sand or Mixed -(Media Filters - low rate_ ....... ................................................................... .. ..................... highrate.....................................................................5 (o) Treatment processes for removal of metal or cyanide...................................................................................1 5 ( p ) treatment processes for removal of toxic materials other than metal or cyanide..............................................1 5 (1) SLL GETR>=ATME NT (a) Sludge fltgestion Tank - Heated (artaerobic)......................... .................................. ....... .................. .... 10 Aerobic.......--•-------•.................•------------•.-...........----......................._......---...-----••---••..........................5 Unheated(artaerobic)..----.................................. ................................................................•-•---•--..............3 b Sludge Stabilization chemical or thermal) ................................ ................................................................. .-.5 (c) Sludge Drying Beds - Gravity......................................:................................................................................2 VacuumAssisted......................................................................................................................................5 (d) Sludge Eluirfadon................................................................................................................•....................5 (a) Sludge Conditioner (chemical or thermal)... ..... . ...... ................ ........ I ............ I—— ........... . ....... . ................... 5 (t) Sludge Thickener (gravity) .......... ....--............................................................ ......................................... 5 (g) Dissolved Air Flotation Unit (not applicable to a unit rated as(3)(i)}----------------------------------------------- _............ a (h) Sludge Gas Utilization (including gas storage) ........ .......................................... ....................................... (1) Sludge Holding Tank - Aerated .......................................... _.......................... _................... ,...................... ...5 Non -aerated ................................. —............. ............................................................................................. 2 (j) Sludge Incinerator (not Including activated carbon regeneration)................................................. _............. Ill (k) Vacuum FPher, Centrifuge, or Filter Press or other similar dewatering devices.._...............................................10 (a) RESIDUALS UTIL¢AT1ONrDiSPOSAL (ndudng Incinerated ash) (a) Lagoons .... .............. ____ ................ ..... .--..-................................................................................. _........ (b) Land Application (surface and subsurface) (see deflMion 22a) by contracting to a land applicaglon operator or landfill operator who holds the land application permit orlandfill permit........................................................................................................................................2 (c} Dedicated LAndtlif(burial) by the perminee of the wastewater ireatment facility ... ........... ............................ (9) .i70nChlorination (aD ........................ ............................................... .............................. ........................ _...........5 (b) Dechfodnation_... W... ..................................... ...... ................ ........... ................................ ...................... (c) Ozone....... ................................... ....... ................ .............. ...................... ..... ............ ............. ............ (d) Radiation ........... ... •........................ _..... ................................................. ......................... ...................... (1 0) CHEMICAL ADDITION SYSTEIU(S) ( see defiri tfon No. 9) (rot applicable la chemical addition$ rated as ham (3)()), (6)(a), (6)(b), (7)(b). (7)(e). (ga), (9)(b) or (9)(c) 5 points each: List .......................................... ........... .............................................................................. ...5 ...................................................................................................................................5 .................................................................................................................................. 5 ..............--..................................................................................._........_.....----._............ S (1 1 J MSCEt1ANECLS UfMPROC23SES (a) Holding Ponds. Holding Tanks or Setting Ponds for Organic or Toxic Materials including wastes from mining operations containing nitrogen or phosphorus compounds In amounts significantly greater than is common for domestic wastewater............................................................ .............................. .................................. (b) Effluent Flow Equalization (riot applicable to storage basins which are Inherent in land applicatlon aystems).._.2 (c) Stage Discharge (not applicable to storage basins Inherent In land application systems) ....... --_......................5 (d) Pumps............................................................... ........................... ...................................... ......... (a) Stand -By Power Supply .................... ............................ —---- ---- ....................... _........... .................... ....-1 (f ) Thermal Pollution Control Device ... ---....... .................................................. .......»..................................3 TOTAL POINTS ....... .................. ......................... .... -....... CiA`S1FICATICIN ClassI...........................................................................................................5.26 Points ClassII ... ....... ......................... ................................................................ ..26-50 Points Czasia.................. ............ .................................................... ..... .............. 51-65 Points CL=W..... ... ...................................................... ... ............ ....................... 66-Up Points Facilities having a rating of one through four points, Inclusive, do not require a certified operator. Facilities having an activated sludge process veil be assigned a minimum ciassifk=lcin of Class If. Facii-Nes having treatment processes for the removal of metal or cyanide will be assigned a minimum classification of Class 11. Facilities having treatment processes for the biological removal of phosphorus will be assigned a minimum dassifirration of Class Ill. ---------------------------------------------------- D004 OEFIN O(',IS The following definitions shall apply throughout this Subchapter. (1) Activated Carton Beds. A physicaVchemical method for reducing soluble organic material Imm wastewater etUaenn; The column -type beds used in this method will have a flow rate varying from two to eight gallons par minute par square toot and may be either upacw or downflow carbon beds. Carbon may or may not be regenerated on the wastewater treatment plant she; (2) Aerated Lagoons. A basin In which all solids are maintained In suspension and by which biological oxidation or organic matter Is reduced through artificially accelerated transfer of oxygen on a flow -through basis; (3) Aeration. A process of bringing about Intimate contact between air or high purity oxygen In a liquid by spraying, agitation or diffusion;(3a) Extended Aeration. An activated sludge process utilizing a minimum hydraulic detention time of 18 flours. (4) Agriculturally managed alls. Any site on which a crop is produced, managed, and harvested (Crop includes grasses, grains, trees, etc.); (5) Air Stripping. A process by which the ammonium ion is first converted to dimsotved ammonia (pH adjustment) with the ammonia then released to she atmosphere by physical means, or other similar processes which remove petroleum products such as benzene, toluene, and xylene; (6) Carbon Regeneration. The regeneration of exhausted carbon by the use of a furnace to provide extremely high temperatures which volatilize and oxidize ire absorbed Impurities; — (7) Carbonaceous Stage. A stage of wastewater treatment designed to arNeve.'secondary' effluent limits; (8) Centrifuge. A mechanical crevice In which centrifugal force Is used to separate sollds from liquids or to snparale liquids of different dertsi as; (9) Chem" Addition Systems The addition of cherttfcal(s) to wastewater al an application point for purposes of Improving solids removal, pH adjustment. alkalinity control, etc.; the capability to experiment wfeh deferent chemicals and dAferem application points to achieve a specific result wail be considered one system; the capability to add chomica'.(s) to dual units will be rated as one system; capability to add a chemical at a different applkazion points for different purposes will result In the systems being rated as separate systems; (10) Chemkal Sludge Conditioning. The addition of a chemical compound such as lima, ferric chloride, or a polymer to wet sludge to coalesce the mass prior to its application to a dewaterfrtg device; (11) Closad Cycle Systems Use of holding ponds or holding tanks for containment of wastewater containing inorganic, non -toxic materials from sand, gravel. crushed stone or other similar operations. Such systems shall tarry a maximum of two points regardless of pumping facilities or any other appurtenances; (12) Combined Removal of Carbonaceous BOO and Nitrogenous Removal by Nhrfficatiorf A single stage systems required to achieve permit effluent rutiiis on BOD and ammonia nitrogen within the same biological reactor, (13) Dechlorination. The partial or compfete reducticn of residual chlorfne In a liquid by any chemical or physical process; (14) Denitalleation Process. The conversion at nRraze-nitrogen to Mrogen gas; PART IV - EVALUATION AND RECOMMENDATIONS (continued): 3) Sludge production may actually increase which Would force a significant amount of wasting into the existing lagoon. This situation would be unacceptable as there is probably a significant amount of sludge built up in the existing lagoon due to its > 12 years of service. 4) Eventually, the sludge will have to be land applied. Carroll's Foods, Inc., should develop an alternate site for such an event. S) System rates as a Grade H facility, consequently, they must have a Grade II or higher operator on site. In summary, it is recommended that the flush system should flush on a staggered schedule (e.g., one house every 45 minutes). This would, hopefully, provide a relatively constant flow to the treatment system. In addition, a sludge handling plan should be provided to the Division of Water Quality to insure proper waste management. Finally, it may also be necessary to remove the animals from the houses on a staggered schedule as well to prevent the resultant lower flows from upsetting the denitrification system. Therefore, if the above mentioned concerns are addressed, it is the opinion of this office that Carroll's Foods, Inc., be issued an individual non -discharge permit. Signature of Report Preparer Water Quality Regional Supervisor E7 - - - Date RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS Name of Facility: (a=. rjjZ- Owner or Contact Person: ,,, �R, H e r Mailing Address. _PO. —'-,cc�5r, -_ _ U.JhS";a.�_ �1C 2,0IS County:o�rh Telephone:_ 01a),7113-343�4 Present Classification: New Facility Existing Facility-,- NPDES Per. No, NC00 Nondisc. Per. No.Wo Health Dept.Per No. Rated by:L��a,� _ Telephone: _ Date: Reviewed by: Health Dept, Telephone: banal —Off 1 Telephone: �4i��41-5�if Centra ffice Telephone: ORC: Grade: Telephone: Check Classificaticn(s): Subsurface Spray Irrigation Land Application Wastewater Classification: (Circle One) I it III IV Total Points: SUBSLIRFACECLASSIFICATION (check all units that apply) 1. septic tanks 2. pump tanks 3. siphon or pump -dosing systems 4. sand tillers 5. grease traplinterceptor 6. oit/water separators 7. gravity subsurface treatment and disposal: 8. pressure subsurface treatment and disposal: ----------------- SPPAY IFO:UGaAT10N CLPSSIFcATK)N (check all units that apply) 1. preliminary treatment (definition no- 32 ] 2 lagoons 3. septic tanks d. pump tanks 5. pumps 6. sand filters 7. grease trapinterceptor 8. oil/waler separators 9. disinfection 10. chemical addition for nuirient/algae control 11. spray irrigation of wastewater In addition to the above classifications, pretreatment of wastewater In excess of these components shell be rated using the point rating system and will require an operator with an appropriate duel certification. LAND APPLICATION/RESIDUALS CLASSIFICATION (Applies only to permit holder) 1. Land application of biosolids, residuals or contaminated soils on a designated site. WASTEWATER TREATM84T FACILITY CLASSIFICATION The following systems shall be assigned a Class I classification, unless the flow is of a significant quantity or the technology is unusually complex, to require consideration by the Commission on a case -by -case basis: (Check if Appropriate) 1. Qillwater Separator Systems consisting only of physical separation, pumps and disposal; 2. Septic Tank/Sand Filter Syslems consisting only of septic tanks, dosing apparatus, pumps,sand filters, disinfection and direct discharge; 3. L-agoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for algae or nutrient control, and direct discharge; a. Closed -loop Recycle Systems; S.-Groundwater Remediation Systems consisting only of oillwater separators, pumps, air -stripping, carbon adsorption, disinfection and d'tspoFzil; 6. Aquacuf9ure operations with discharge to surface waters; 7_ Water Plant sludge handling and back -wash water treatment; S. Seafood processing consisting of screening and disposal. 9. Single-family discharging systems, with the exception of Aerobic Treatment Units, will be classified it permitted after July 1, 1993 or it upon inspection by the Division, it is found that the system is not being adequately operated or maintained. Such systems will be notified of the classification or reclassification by the commission, in writing. I he following scale is used for rating wastewater treatment facilities: (circle appropriate paints) ITEM POINTS ( 1) Irdustriai Protraatmerd Units or Wustrisi Pretreatment Program (lee definiion No. 33)...................................................4 (2) DESIGN FLOW OF PLANT IN plod (riot applicabis to rtont•aontaminated cooling waters, sludge handling lacilitiee for water purification plane, totally closed cycle systems(&" definition No. 11), and tacithies consisting only of Item (4)(0) or hems (4)(d) and (I1)(d)] 0 - 20.000................................................................................................................................. -1 20.001 - 50.000...................................... ............................................................... ............................. ...�2 50,001 - 100.000. ........... .... ........... ...... .»............................... __...............».. »...»»......»._._......3 100.001 - 25D.000......................................... ......................................................................................... A 250.001 - 500.000.........................«..........._........................................................................I....._.......5 500,001 - 1.000,000...............•......................................._..............................._................I............_....A 1,000.001 - 2.000.000_...................................................... ..... .............. ..................................... ....... 10 2,000,001 (arid up) rate 1 poled addMonat far each 200.DDO god capacity up to a maximum of ....._..._._..30 Design Flow (gpd) 13 } PRELLMNARY UVfIS/PROCESSES (see deMtion No-12) (a) BarScrews..._�............... ........ .................. .......... ---............ .- ....... -..... •........ ...... .......... ....... .... ._....t or (b) Mechanical Screens, Static Screens at Comminuting Derice$......_._......_._................................................2 (c) GARernovaf................................................................................................. ......................_.................._...1 or (d) Mechanical or Aerated ant Removal.--- _... . .........................................................................................2 (a) Flow Measuring Device......... ..................«................ ............................................................... ................... I or (fI Instrumented Flow Measurement ........... _.._........_„---........_.........».... ......... .......... _..._2 (g) Preaerallon...... ...... »...............................................................................................................2 (h) Mused Flow EquaRtation............... _........................................ ................................................ ................. 2 (1) Grease at Og Separators - ............2 Mechanical.------- .....3 Dissohved Afr Plotatlon.................... -..................................................... ....... ............... ................ .............. a I11 Prechlvrinatlan................................. »....».................................................................................................5 (4) PRa4ARYTRE0kTMENTU ITS+PROCFSSES (a) Septic Tank (see definition No. 43}....«.. »» ._. .......................... ..... _... ...... ..»..--...... .......-....... .. »...2 (11) Imhoff Tank ....................................... .............. _....... ».................................................................... _.......3 (c) Primary Clartfters__ .... .... ...... ...............5 (d) Settling Ponds o► Sapling Tank$ for inorganic Non-taxic Materlals (sludge handling facilities for water purification plants, sand. gravel. stone, and other mining operations except recreational activities such as gem orgold mining)........... ..................................... ... ........................... ................. ........ ........ .................... 2 (5) SECONDARY TREATMENT I.MT501PES (a) Carbonaceous Stage (1) AeratlomHlgh Purity Oxygen Systam.................»..............._.»............».._..........._......20 DIfused Air System ...................................... ........... .... ................... ...................... .... 10 Mechanical Air System (fixed. floating or ra10 ..._... ._..._____.» .. .----•._«.«.---..._...5 Separate Sludge Reaeratlon... ..... _.................................................................................. 3 (Ei) Trfcidhp Filter HighRate.. .....» .... ............... .................................................... ................. ............. 7 StandardRate ........ ........ .................-......_....._....,............ ........»....».................... 3 PackedTower ........ .................. ...................................................................... ......... 4...... 3 phi) Biobocal Aerated Fitter or Aerated Biological Filter (tv) Aerated Lagoons........................................................................................................ (v) Rotating Biological Contaclom......................................... _.......................................... 10 (VI) Sand Fillers-intermittem biological ....................... ................................................_........2 Recirculating biological ................ _.._......» .. _.,..__............. .............. ...� 013) Stabilization Lapaars......»...._.......- -._...._».......................... .... ........ ............... 5 (vet) cwofler.............................................................................................•.............................5 (ix) Single stage system for combined carbonaceous removal of BOO and nitrogenous removal by rthrdication (see definition No. 12)(Paims for iris Item have to be In addition to Items (6)(a)(1) through (5)(a)(viii), utilizing the extended aeration process (see definition No.3a)«.-...---------- —--- — ---- utilizing other than the extended aeration process. ........ »................. ...................__.. (x) Nutrlerit additions to enhance BOO famoval...........................—-.------------- --..A (xl) Biological Culture ('Super Bugc-)addhion..................... -........... ._.......... ..................... 5 (b) Nitrogenous Stage (I) Aeration- High Purity Oxygen System._,......— . ...._.»._ . _._.. _ .«...._..___.._....__.20 Diffused Air System .... ......... .................. 0 Mechanical Air System (fixed, floating or rotarj ....» ... .. _...... »....._......_..._.»_...3 Separate Sludge Rsaerstlon................... ._.............. ........................................ (If) Trickling Ftltsr-High ... ._........................................ ..... 7 Standard Rate.._.. ...»--. ». » .............. »_„«............. »................................. 6 Packed Tt»rer._ ...........» ». ,. _.» _»..........3 OR) Biological Aerated Filter or Aerated Blological Fiber ..._---.-.._.«------------------------ I D (iv) Rotating Biological Cordaclars....................................... ._....... »....».......i 0 (v) Sand Fitter - Intermittent blologlnl........................ .............. . _.. ..-•---..__ ....,.....2 Recirculating tsloiogical........... »....»....»...._. ....». _ ».,.. . — ..».». ».3 (vl) clarilar.......... .............................. «.. ...» »..................... (6) TERTIARY OR ADVVANCEDTREATMENT CNTTS?FCCESSES (a) Acdvatad Carbon Beds - wAtwul carbon regenerattvn....._ ._._._.....„........_.. » ._ ...». » .. ».__.... _5 with carbon rowneratton....... ......................................... ............................. ... .............. 1 i (b) Powdered or Granular Activated Carbon Feed, without carbon regeneration ......... ..... _............. »....» .................... »......«.. wbhcarbon regeneration -.,...._................................ ..................».'�» (c) Air stripping..........................._._..._..._.«..,...»....._..........................,............._...._..................._.........'.i (d) Donitrtticatlon Process............» .............. ....».».......... .............. .................... I..... (a) Electmdlalysis................ ... ................... .. _.------ ........ -..-............ (1) Foam Separation.......— ..................... ............... »......__ . .._.-......... ._ . __.... » .. ...»....5 (g) ton Exchange... .... ................................................-..... .................... ... ».......... .----»--------- (h) Land Application of Treated Effluent (ace definition No. 22b) (rat applicable for sand. gravel, stone and other similar mining operations) by high two (1) Microscreens....... » ..............._................... »» ... » « .....5 (J) Phosphorous Removal by Biological Processes (Sae definition No. 25).........................................................20 (k) Polishing Ponds - without earailon...... -»...—....................................... .................................................2 withaeration.«. ....� ..»_. _»_..»« »...»...... ... » ...............5 (1) _.......•.--........................---•--.............................o Post Aeration - cascade................. ditfusedor mechanical. ._............................... _..... .......................................................... 2 (m) Reverse Osmosis ........ .......... ..............................................................................................................5 in) Sand or Mired -Media Filters low rats .......................... _... ................ 2 Norate ....................... ............................. ....-..... 5 to) Treatment processes For removal of metal or cyarlids...................... ....... .......... .....................1 5 ..... ........ .......... { p ) treatment processes for removal of toxic materials other than metal or cyanide ..._...,.... ........................ ...1 5 (T) SLUDGE TREATMENT (a) Sludge Digestion Tank Pleated (anaerobic) ............... ......... _.............. ........ ...... ................................ 10 Aerobic--..........................................................................................I............................. ........5 Unheated(anaerobic).. ............„...._.............................._............_._........_.._............................3 INSludge Stabitization (chemical or thermal) ..... ........................................... .... ....... ..............................5 (c) Sludge Drying Beds - Gravity...................................................................................................................2 VacuumAssisted......................................................................................................................................I (d) Sludge Elutrlatbn....... ...................... ..._._...............................................»....._._.........................5 (a) Sludge Conditioner (chemical or thermal) ........ _............. _........ ....................... ........ ................................... (1) Sludge Thickener (gravity). ....... ...... .... ..............................................................5 (9) Dissolved Air Flotation Unit trot applicable to a unit rated as (3)(i))»... .......... .... »............ ...................... 0 (h) Sludge Gas Utilization (including gas storage) .......................... .«.___._......__...�..2 (1) Sludge Holding ijpnl{ - Aerated. .......................................................... .................................................... Narraerated_-............................................................................................................................... . (t) Sludge Incinerator tnaf Including solvates carbon regeneralan)............ ..•........................................- (k) Vacuum Filer. Centrifuge. or Filter Press or other similar dewat"ng devices...................................................10 (e) RESIDUALS UTIL.IZATKXVDISPOSAL (inducing incinerated ash) (a) (b j Lagoons--- ..................................._.._ ........................___ ............ ..«...... ____ ........ _.............. Land Application (surface and subsuflae) (see dentition 22a) � by contracting to a {and application operator or landfill operator who holds the land application permit orWxXil pormill....................... ........ ...................... ............. ................................. .......... ......... ........... (C) Dedicated L.ancilis(burlal) by the pemdner of ilia wastewater treatrn irn f:Cilfly..._..„.-.._......•................. (9) DISNWTIC V (a) Chlorination .. ...... ...... ............................ ...................................... ., ........ ................. ..... ......................5 (b) l)eChloritzatioR._._._»... - • ...__....»................................... _......».� ........, ........_....:..«.�__ ..... ... S (C) Ozorw......... ...... ..................................................... ......................... ............ _................. ........................5 (d) Radiation. ......................................... ............. ._...._.. .. ............. (10) CHEMICAL ADDITION SYSTEM(S) ( see definition No. g) (rot applicable to chemical additions rated as item (3)(t). (51(a)tei), (6)(a), (6)(b). m(b). m(e). (9a). (9p) or (9)(e) S paints each: List........ ........................ ......................................................................................................5 ...... ............................................................ »_............ - ..».......�..».... «............. ....5 ....... .............. .................... .................................... «.._.......... ........................ ..... .............. ...................................................................................................................5 (1 1) MISCSIMIEOUS L TSrPROCESSE.S (a) Hotding Ponds, Holding Tanks or Sealing Ponds for Organic or Toxic MaileriAis kltfuft wastes from,minind operations containing nitrogen or phosphorus compounds In amounts significantly greater than Is Common .............. .. .... ...........................................A for domestic wastewater. ............................................................... (b) (C) Effluent Flow Equalization {not applicable to storagebe" whichwhichare ErnhreeR in lard apptle�,)on slams) --- 2 5 Stage Disci -urge (rot applicable to storage basins Inherart In land application sywAms) ..M. (d) ....- Pumps......................................................................................................... ........ (e) Stand -By Power Supply•-•........•........................................................................._......................._ (f) Thermal Pollution Control Device.... ...._..... ..... _....................... »..« 3 TOTALPONVM......................................................................... S T-7172- •k - _ 5-2s Pointe �` asa Ff.� ................_._.............................T_...._.................................2t 50 Points .......... .«...--.............. ........... _............................ 51-65 Pains ClmIV......... .......... ............................................ ................. I ....... I .............. 66-Up Points Facilities having a rating of one through four points, Inclusive, do not require a corttEed operator. •�SaeMias having an adfvwed sludge process will be assigned a rninlmum classification of Class 0. !/Facilities having troatmorrt processes for the removal of metal or cyanide will be assigned a minimum ctacsstliaation of Class IL Facitities having troverrert processas for the biological removal of phaaphonus will be assigned a minimum dastifkation of Class Ill. ------------------------------------------------------------- Do0a DEFINrPCNS The following definitions shall apply throughout this Subchapter. (1) Activated Carton Beds. A physlcallchemical method for reducing soluble organic material from wastewater effluent; The columrrlypa bads used In this method will have a flow rate varying from two to eight gallons per minute per square toot and may be either upfbw or downflow carbon beds. Carbon may or may not be regenerated on the wastewater treatmentt plant she; (2) Aerated Lagoons. A basin in which all solids are maintained In suspension and by which biological oxidation or orgaric matter Is reduced through arftlicialfy accelerated transfer of oxygen on a flow -through beasts; (3) Aeratbn. A process of bringing about Intimate contacl between air or Ngh purity oxygen In a liquid by spraying, agitation or diffuslonl3a) Extended Aeration. An activated sludge process uti:izing a minimum hydraulic detention time of 18 hours. . (a) Agriculturally managed arts. Any site an which a crop is produced, managed, and harvested (Crop Includee grasses. grains. vaas, ate.); 4 (5) Air Stripping. A process by wtueh the ammonium Ion is first converted to dissolved ammonia (pH adjustment) with the ammonia then released to the atmosphere by physical meads; or other similar processes which remove petroleum products such as benzene, toluene, and xylene; (6) Carbon Regeneration. The regeneration of exhausted carbon by the use of a furnace to provide extremely high temperatures which votatillZe and oxldlza the absorbed Impurlflea: (7) Carbonaceous Stage. A stooge of wastewater treatment designed to achieve 'secondary effluent Imps; (8) Centrifuge. A mechanical device In which centrifugal force Is used to separate solids from Ilqulds or to separate liquids of cfiffsrent den&Eas; (9) Chemical Addtrlon Systems The ad&lcn of cherncal(s) to wastewater as an apptkatlon point tot purposes d Improvtng solids removal, pH adjustment. aliulinity control, etc.; the capability to experiment with different chemicals and different appllcation points to achieve a specific result will be considered one system; the capability to add chamical(s) to dual units will ba rated as one system; capability to add a chemical at a different application points for different purposes will result In the systems being rated as separate syslams; (10) Chemical Sitrdge Condbtlordng. The addition of a chemical compound such as gme, ferric chloride. or a polymer to wet sludge to coalesce the mass prior to its application to a dewatering device; (11) Closed Cycle Systems. Use of holding ponds or holding tanks for containment of wastewater containing lnorgank non -toxic materials from sand, grawi, crushed stone w other erniliir operaoons. Such systems shag carry a maximum of two points regardless of pumping tacitf[les or any other appurtenances; (12) Combined Removal of Carbonaceous SOD and Nitrogenous Removal by NEWficatbn- A single stage system required to a: q,. 1, mi i riiiuerx limits on iiJu and ammonia nitrogen within the same biological reactor, (13) Dechiodnaflon. The partlial or complete rsducilon at risidual chlorine In a liquid by any chemkal or physkja process: (14) Denitriliration Process. The conversion of ntirate-nitrogen to nitrogen gas; (15) Electrodialysis. Process for removing ionized tans from water through the use of ion -selective Ion -exchange membranes; (16) Fher Press. A process operated mechanically for partially dowalenrg sludge; (17) Foam Separation. The planned frothing of wastewater of wastewater effluent as a means of removing oxceswve amounts of detergent materials through the introduction of air In the form of fine bubbles; also called foam fractionation; (le) Grit Removal. The process of removing grit and other heavy mineral matter from waslawafer; (19) Imhoff Tanis. A deep two story wastewater rants cons sting of an upper Sedimentation chamber and a lower sludgo digestion chamber. (20) Instrumented Flow Measurement. A device which indicates and records rat@ of glow; (21) Ion Exchange. A chemical process in which Ions from two d+norers molecules are exchanged: (22) Land application; (a) Sludge Disposal, A final sludge disposal method by which wet sludge may be applied to land either by spraying on the surface or by subsurface injection p.e., chisel plow); (not applicable for types of sludge described in (11) of this Rule); (b) Troated Efffueft. The process of spraying treated wastewater onto a lard area or other molhods of application of waslewalsr onto a land area as a meats 131 final disposal or troatmen i; (23) Microscreem A bow speed, confinuousfy back-warhed, rotating drum limef operating under gravity conditions as a polishing method for removing . Suspended solids Iron efftuart; (24) Nitrification Process. The biochemlical conversion of unoxidized nitrogen (ammonia and organic nitrogen) to oxidized nitrogen (usually ndrats); (25) Nitrogenous Stage. A separate stage of wastewater treatment designed for the specific purpose of converting ammonia nitrogen to nrtrale nitrogen; (26) Phosphate Removal, Biological. The removal of phosphoric from wastewater by an oxWaloxic process designed to enhance luxury uptake of phosphorus by the microorganisms; (27) PoltsNng Pond. A holding pond following secondary treatment with sufficiern detention time to allow settling of finely suspended solids; (28) Post Aeration. Aeration fonohving conventional ssrcondary treatment units to increase effluent D.0. or for any other purpose; (29) Post Aeration. (Cascade) A poiishirg method by which dissolved oxygen is added to the eftluerd by a nonmechanical, gravity means of flowing down a series of steps or weirs; The flow occurring across the steps or weirs moves in a fairly thin layer arid the operation of the cascade requires no operator adjustment; thus, zero points are assigned even though this is an essential step to meeting the limits of the discharge permit; (30) Powdered to Granular Activated Carbon Food. A biophysical carbon process that uldizos biological anivily and organic absorption by using powdered or granular activated carbon; Virgin of rogererated carbon is food controlled Info the system; (31) Preaoration, A tank constructed to provide aeration prior to primary treatment: (32) Preliminary Unds. Unit operations in the treatment process, such as screening and comminution, that prepare the liquor for subsequent major operations; (33) Industrial Pretreatment. (a) Pro -treatment Unit, Industrial. The conditioning of a waste at its source before discharge, to remove or to neutralize substances Injurious to sewers and trealmort processes or to effect a panial reduction in bad on the treatment process which is operated by the same governing body as the wastewater treatment plant being rated; b) Pre-freatntent Program, industrial - mud be a State or EPA required program to receive points on tithe rating shoot; (34) Primary Clarifiers. The first settling tanks through which wastewater is passed in a treatment works for the purpose of removing settleable and suspended solids and BOD which Is associated with the Solids. (35) Pumps. All iniluant, effluent and in -plant pumps; (3S) Radiation Disinfection or sterilization process ulilizing devices emitting uttraviolot or gamma rays; (37) Reverse Osmosis. A trommerl process in which a heavy Contattinated liquid is pressurized through a rreerbrano forming hearty pure liquid free from suspended solids; (38) Rolating Biological Contractors. A fixed biological growth process in which wastewater flows through tanks In which 0 series. of partially submerged circular Surfaces are rotated; (39) Sand Fillets: (a) Intermittent Biological. Fnratton of effluers following septic tanks, lagoons, or some other treatment process in which further blodecomposfflon is expected to produce desired effluents; Hydraulic loading rates on these 111ten3 are computed In gpd/ac and have a rsevning low gpr"t (lass than one); b) rio6rculafirg biological - the same typo of sand liner as dolinad in Subparagraph (39) (a) of this Rule wvh the added capabilay to recycle effluent back through the sand timer, (40) Sand or Mixed -Media Fillors- A polishing process by which effluent limits are achieved through a further reduction of suspended solids; (a) low rate -- gravity, hydiaullrally loaded tihof whh loading rates In the one to three gpnuist range; (b) high rate -- a premm. hydrauficatly loaded finer with loading rates in the five gpfwuf range; At any rate, the loading rete will exceed three gpm+d; (41) Secondary Clardiers. A tank which follows the biological una of treatmom plant and which has the purpose of removing sludges associated with the biological treatment units; (42) Separate Sludge Reaeratkon. A part of the conlact stabiS3zatlon process where the activated sludge is transferred to a tank and aerated before roluming ft to l?,e corlacl basin; (43) Septic Tank A tcingle•slory zattlirhg tank In which sallied sludge is In contact with the wastewater (lowing through the lank; shall nil be applicable for septic tank systems serving singie family residences having capacity of 2,000 gallons or less which discharge to a nitrification field; (44) Sludge Digestion. The process by which organic or volatile matter and sludge is gasified, fiquelied mineralized or convened Into non stable organic matter through the activity of living organisms, which Includes aerated holding tanks; (45) Sludge Drying Beds. An area comprising natural or artificial layers of porous malerials upon which digested sewage sludge is dried by drainage and evaporation; (445) Sludge Elulrialion. A process of sludge conditioning in which certain constltuerts are removed by suncessive washings wish fresh water or plant effluent: (471 Sludge Gas lltillzation. The process of using sewage gas for the purpose of heating buildings, drtvlrg angirles, etc.; (48) Sludge Molding Tank (Aerated and Nonaeraled). A lank unitized fax anal! wastewater Ireat.2iert pints riot containing a digester In which sludge may be kept fresh, and supernatant w thdrawn prior to it drying method (I.o- sludge drying beds); This may be done by adding a small amount of air simply to keep the sludge fresh, but not necessarily an amount that would be required to achieve slabillzallon of organic manor. A nonaerated tank would simply be used to decant sludge prior to dewatering and would not allow long periods (several days of detention) whhout resulting odor problems; (49) Sludge Incinerators. A furnace designed to bum sludge and to remove an moisture and combustible mafedals and reduce the sludge to a sterile ash; (50) Sludge Slabillzalion (Chemical or Thsrma)� A process to make treated sludge less odorous and putrsscbte, and to reduce the pathogenic organism coniont; This may be done by pH adjustment, chlorine dosing, or by hear treatment: (51) Slu3ga Thckener. A type of sedimentaflon tank In which iho sludge Is permitted to settle and thicken through agitation and gravtry; (52) Sia:Wizalicn Lagoon. A type of oxidation lagoon in which biological oxidation of organic mailer Is eltec:ed by ralurai transfer of oxygen to the water from air (not a pollshing pond); (53) Sland,By Power Supply. on she or ponabte electrical generating equipmsrs; (54) Static Screens. A stationary scroen designed to remove Solids, including non-blodogradable particulate (lbalable solids, suspended solids And BOO reduction) from municipal and industrial wastewater lreafiners systems. (55) Tertiary Treatment. A stage of treatmenh following Secondary which is primarily for the purpose of effluent po8slting: A sealing lagoon or card of Coat lifter might be employed for this purpose; (56) Thermal Poilutlon Control Device. A device providing for the ir"or of twat from a fluld Rowing In tubes to another tluld outside the tubes, of vice versa; or other means of regulating %quid lemperalures; (57) Thermal Sludge Condifloner. A aondbioning process by which heat Is added for a protracted period of time to iltlpmve the dowaletabittty of sludge by the solubilizing and hydraunzing of the smaller and more highly hydraled sludge particles; (5a) Toxic Materials. Those wastes or eombirailons of washes. Including disease -causing agents which slier discharge and upon exposure, ingestion, Iritialatlon or asalmilalion Into any organism, either directly from the environment or indirectly by ingestion through food chains, will cause death, d4easo, behavioral abnormafities. career. gerwlic mutations, physiological malfuna:tlorts (Including malfunctions In reproduction) or physka) dolormffiions. in such organisms or their otfspdng; Toxic mafadals Include, by way of Wustratlon and riot Iimlailon: lead, Cadmium, chromium, mercury, vanadium, afsenlc, zinc, otthho-rtnrrrchiciobenzane (ONCBI, polych1cwhaled biphenyts (PCBs) and dkhicrodipr" trkhloroelhane (DDT); and any other materials that have or may heroalter be determined to have toxic properties; (59) Trickling Filter. A biological treatmont unit consisting of a material such as broken starve or rock over which wastewater ie distributed; A high rate 1rickffng filer is one which operated of between 10 and 30 mgd per acre. A low rate ifickllng filler Is one which is designed la operate at one to four mgd pot acre; (60) Trickling Biter (Packed Tower), A plug flow type of operation In which wastewaler flows down through successive layers of media or fihrato material; Organic material Is removed cominualy by the active biological fixed growth In each successive Layer- This method may produce 'sociondarjr quality affluent, or maybe adapted to produce a nitrified effluent; (61) Vacuum Filler. Centrifuges. or Filter Presses_ Devices which are designed 10 remove excess woor from either digested or uregesfod sludge prior 10 disposal or further treatment. II _ �_ � ice/ / ��•/� ..l - - .� +4 w. J L .W ; .- _.__ .-_ - LA G :S Q tcher "—" kN fs oll JE X. � IL ZA 71 c4 man 3 `` _ -� _�;' +y ^��\-, � -ice c � � - _ .r S �" '. r /'��/ ♦ 1 ■■ ,�'a� i � �l `/J)I .� � � ���t i ''/�_r�' � � I iiYlY � •n.lr�''.. �•�' /" ` I ..� I \ ...ram �� I,\ .�" — �► `,« . ,.._ � - r � \ i � — _ ^Y�rsrt � _ I ry �w r.. I, � � � +w ww: sr• ��� � L12 � .r NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 2039 Owner: Murphy -Brown, LLC Manager: Owner/Manager Agreement, /we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy -Brown, LLC Signature: Name of Manager (if different from owner): Signature: AQ Name of Technical Specialist: Affiliation: Address: Telephone: Signature: Dawn Williamson Murphy -Brown, LLC. _ 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 (910) 293-3434 Date 5- Date Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste_ If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year_ Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. When animal waste is to be applied on acres subject to Flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. I of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for teaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial,_ waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 34 35 SIGIfT ROLE 36 1 M. SHELTON BORDEAUX SURVEYING M. SHELTON C 4&L5 L-2947 HARRELLS, IIN..C. 2M" A S'PRAYFaD WRVFY FOR CARROLLS FOODS 'FARM 2539 FELD 1' LOG4TF-0 W SAMPSON COUNTY. NORTH GAROLlWA mm e �_.—.....__R 1 3 4 N6V=rE 85.1T 4 5 N2-,M E 51-7 5 6 N 84'4715 W 16.467 S 42 NSCS48 W 30021' 42 12 N 18"4n r E 330.4f 12 41 N 141754' W 257.74' Al 40 N29'1P49'W 69_v 4D 39 N SO'29'44r W 33.E7 39 38 N 24 383T E 22W 38 37 N 272311' w 428M 37 38 N88'774Tw 22A8 38 3S N33'4rWW 02V 35 34 N 33.571T w 199M 34 33 N 37'4FN E SIM 33 32 S 49'0831' € 244.71' 32 30 5 74145W f 257.57 30 29 8 75'48W E 144SP 29 28 89'1i3rE W588" 28 27 825'D178'E 9D.86' 27 26 6 75f17' E 11374 26 25 811'19W E 18721' 25 24 811'10W E 65JDT 24 23 9 44'4022` E 81.87 23 21 6 28'4822E 203W 21 20 6 73'49'3T E 140A0' 20 19 6 WV23' E 199.417 19 18 6 29'38'17' W 72ST 16. 16 6 30'35 W W 94.16 18 15 N WOW W 107JW 15 13 N67lw36'w 5699 13 11 679'1r1Tw 17435 I 8 6 J 854131ErW 252.89' 16.94 ACREs+- IC4- I-D 7-0,16,,J L � � �25 19 18 SIGHT POLE 16 b 100 0 200 PRELIMINARY MAP FOR RECOM M710N. Ma, OR CONYEI'ANCE E: 1 r1CH - 200 FEET FU 140.:0104fa DATE: 01-11411 40P MAR-16-2005 WED 02:53 PM nB LNM KENANSVILLE FAX NO. 9102961283 P, 01 CAWHP WETTABLE ACRE COMPUTATIONAL WORKSHEET 1. Farm Number 2. irrigation System Designation Existing 3. Irrigation System Hard -Hose ,Traveler 4. # Exterior Lanes 1D I Interior Lanes S. Wetted Diameter —3,5b Total Lenqth of Pull 4[? 6. Spacing vklV*R _(As of wetted diameter) 7. Hydrant Layout: Single Hydrant Multiple Hydrant zc�\ FLD # TNT. EXT. Ac.gTART Re, MIDDLE P.C. STOP T-Q—TAL-h-c.-T)M" COL. AZ 4. to Az C., --------- - IF TOTAL WETTABLE ACRES Wettable Acre Computational Workshest Completed by:yam J�A) Date: _70 1 B00119121223 Murphy --Brown ue August 24, 2006 North Carolina Dept. of Environment and Natural Resources Division of Water Quality Water Quality Section Permits and Engineering Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Attn: Todd Bennett Re: Murphy Brown, LLC Farm 2539 Facility N .�82465 Xagoon Retrofit Dear Mr. Bennett: REGE VE6 O'�A�rEWLERM OFFICE Enclosed for your review is the completed lagoon certification for the above referenced farm. This new lagoon was constructed to replace the existing lagoon and to meet the latest MRCS guidelines, per plans submitted March 24, 2006. With this construction, there has been no increase in steady state live weight. Specific items included for your review are as follows: Item Animal Waste Management Plan Certification Form Location Map USGS Quad Map As -Built Lagoon Design Spreadsheet Please contact me at (910) 293-3434 Ext. 5332 if you have any questions concerning this package. Sincerely, David S. Elkin PE Director of Engineering and Technical Services Enclosures Murphy Brown March 24, 2006 OENR-FAYEMWLLE REG1019L ORRGE North Carolina Dept. of Environment and Natural Resources Division of Water Quality Water Quality Section Permits and Engineering Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Attn: Paul Sherman Re: Murphy Brown, LLC Farm 2039 Facility No. 82A65 Lagoon Retrofit Dear Mr- Sherman: Enclosed for your review is the completed lagoon design for the above referenced farm. This new lagoon is being proposed to replace the existing lagoon. Through our Environmental Management System (EMS) checks we believe there may be liner integrity issues. Due to these concerns we propose to construct a new lagoon to meet current NRCS standards for volume and liner permeability and close the existing lagoon. With these plans, there has been no increase in steady state live weight. Specific items included for your review are as follows: Item Location Map Aerial Photo ASCS Tract Map USGS Quad Map Flood Map Soils Map Soil Investigation Report Lagoon Design Spreadsheet Construction Specifications for Lagoon Site Seeding Requirements Operation & Maintenance Plan for Lagoon Emergency Action Plan Waste Utilization Plan Facility Site Plans with Construction Details Please contact me at (910) 293-3434 Ext, 5332 if you have any questions concerning this package. Sincerely, ��4 David S. Elkin PE Director of Engineering and Technical Services Enclosures General Information: Name of Farm: Owner(s) Name: Mailing Address: Animal Waste Management Plan Certification (Please type or print all information that does not require a signature) RECEIVED DENA-FAYETTEYt_i_E Murphy -Brown LLC Farm 2539 Facility No: 82465 Murphy -Brown LLC Phone No: 910-293-3434 PO Box 487 Warsaw, NC 28398 Farm Location: County Farm is located in: Sampson Latitude and Longitude: 35 Deg 04' 25"/ 78 Deg 12' 56" Integrator: Please attach a copy of a county road map with location identified and described below (Be specific: road names, directions, milepost, etc.): 478 Junious Lucas Rd. Faison, NC East side of Junious Lucas, approximately 114 mile east of Beulah Church Rd and Junious Lucas Rd Near i-targroves crossroads Operation Description: Type of Swine No, of Animals Type of Poultry No_ of Animals Type of Cattle No. of Animals 0 Wean to Feeder 0 Layer [] Dairy © Feeder to Finish 10496 0 Pullets El Beef Il Farrow to Wean F-D Farrow to Feeder Cj Farrow to Finish Gilts Boars Acreage Available for Application: 181.3 Required Acreage: 181.3 Number of Lagoons I Storage Ponds: 1 Total Capacity: 3,448,394 Cubic Feet (ft3) Are subsurface drains present on the farm: Yes or (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) rrrrrrrrrr*rrrrrrrwrrrrtrrrwrrrrrrrrrrrrrrrrrrrrrrxxrtrrrtrrrrrrrrrrrrrrrrrsrerrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr•rrrrrrrrrrrrrrwr•rr Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing_ I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Fnvironmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25 - year, 24 - hour storm and there must not be run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be tiled at the farm and at the office of the local Soil and Water Conservation District. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer. Name of Land Owner. Murphy -Brown LLC Signature: Date: Name of Manager (if different from owner): Signature: Date AWC -- August 1, 1997 Technical Specialist Certification 1. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005. 1 certify that the animal waste management system for this farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM) as specified in 15A NCAC 21-1.201 and the USDA -Natural Resources Conservation Service (NRCS) and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD, SI, WUP, RC, 1), the technical specialist should only certify parts for which they are technically competent. IL Certification of Design A) Collection. Storage, Treatment System Check the appropriate box Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity: storage capability consistent with waste utilization requirements. © New, expanded or retrofitted facili (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. prruui++rir Name of Technical Specialist (Please Print): Davit/ S. Elkin, P.E. A%a CAMR Affiliation Murphy -Brown, LLC Date Work Completed: �•` �4itr�''•� Address (Age .Q. Box 856 Warsaw 28398 Phone No. 910-293-3434 0 Signature: �w Date: Z 2. p = _ 023994 B) Land Application Site (WUP) The plan provides for minimum separations (buffers); adequate amount of I"agde •.�` utilization; chosen crop is suitable for waste management hydraulic and nutrient toa III S `•• ;'l Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: _ Date: C) Runoff Controls from Exterior Lots Check the appropriate box Facility without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. ED Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas designed in accordance with technical standards developed by NRCS. .0 Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Age Phone No.: Signature: ,L Date: (, AWC -- August 1, 1997 2 °4 '`�'fr�rr��rerjJi''���t D). Application and Handling Eouipment Check the appropriate box Existincl or expanding facili with existing waste application equipment (WUP or 1) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates. A schedule for timing of applications has been established; required ❑ New, expanded or existing fgqW1y without existing waste application egui _men t for spray irrigation. (1) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for timing .of applications has been established: required buffers can be maintained: calibration and adjustment guidance are contained as part of the -1--% New, expanded or existing facili without existing waste application equipment for land spreading not using spray irrigation. (WUP or 1) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates: a schedule for timing of applications has been established; required buffers can be maintained: calibration and adjustment guidance are contained as a part of the .,1--% Name of Technical Specialist (Please Print). Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date., E) Odor Control, Insect Contm-1 Mortality_ Management and Em_erclencVAction Plan ISD. SI, WUP, RC or I The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: F) Written Notice of New or Expanding Swine Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21, 1996. If the facility was built before June 21, 1996, when was it constructed or last expanded I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of property owners notified is attached. Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date AWC — August 1, 1997 3 Ill. Certification of Installation A) Collection, Storage, Treatment Installation New, expanded or retrofitted facili (Sl) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no certification is necessary. Name of Technical Specialist (Please Print): David S. Elkin, P.E. ii- Affiliation Murphy -Brown, LLC Date Work Completed: Address (Agent .O. Box 6 W w 28398 Phone No. 910- 3- 34 a Signature: f�,rT ,-= Date: LL oG - ma. �--ram - 02,3994 = B) Land Application Site (WUP) r �l Check the appropriate box Q ��erN� •= The cropping system is in place on all land as specified in the animal waste manage" tm' IA: ., 171 Conditional Approval: all required land as specified in the plan is cleared for planting: the cropping system as specified in the waste utilization plan has not been established and the owner has committed to establish the vegetafion as specified in the plan by (month/daylyear); the proposed cover crop is appropriate for compliance with the waste utilization plan. l] Also check this box if appropriate If the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erosion control: Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: This following signature block is only to be used when the box for conditional approval in III_ B above has been checked_ I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to OEM a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from OEM. Name of Land Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date AWC -- August 1, 1997 4 C) Runoff Controls from Exterior Lots (RC) Facilitv with exterior lots_ Methods to minimize the run off of pollutants from lounging and heavy use area have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: D) Application and Handling Equipment Installation (WUP or 1) Check the appropriate block F:1 Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. 0 Animal waste application and handling equipment specified in the plan has not been installed but the owner has produced leasing or third party application and has provided a signed contract: equipment specified in the contract agrees with the requirements of the Dian: required buffers can be maintained: calibration and adjustment guidance have been provided to the owners and are continued as part of the plan. E-D Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print): Affiliation Address (Agency): Signature: Date Work Completed: Phone No.: Date: The following signature block is only used when the box for conditional approval in I[[ D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Name of Manager (if different from owner): Date: Signature: Date E) Odor Control,_ Insect Control and Mortality Management (SD, SI, WUP, RC or 1) Methods to control odors and insects as specified in the Plan have been installed and are operational. mortality management system in the Plan has also been installed and is operational. Name of Technical Specialist (Please Print): Affiliation Address (Agency): Signature: Date Work Completed: Phone No.: Date: The AWC -- August 1, 1997 Please return the completed form to the Division of Water Quality at the following Address: Department of Environment, Health, and Natural Resources Division of Water Quality Water Quality Section, Compliance Group P.O. Box 29535 Raleigh. NC 27626-0535 Please remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. AWC -- August 1, 1997 6 rower: s- ul t o ume Designed By: KBW Address: PO Box 759 Checked By: DSE Warsaw, NC 28398 Date: 06/22106 County: Sampson Sheet 1 of 7 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Population: Nursery: ------------------- _ 0 Finishing: --------------- --- 10496 Hd. Farrow to weanling:---- ------------- -- 0 Farrow to feeder: ------------------- 0 Farrow to finish: ------------------- 0 Boars: ------------------- 0 Storage Period: -------------- ---- 180 Days 100 Yr.124 Hr Storm Event ------------------- 8.5 In. "Heavy Rain" Factor ------- ----- 7.5 In. Rainfall in Excess of Evaporation ------------------- 7.0 In. Additional Water Usage: ----------------- 0 Additional Drainage Area: ------------------- 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (YIN) ----------- Does Operator Want Emergency Spillway? REQUIRED!!! M Was This Design Built Prior to Sept. 1996? (YIN) ----------- Is Drain Tile Req'd to Lower SHWT? (YIN)------------ Y Y N N Seasonal High Water Table Elev: ------------ - 96.00 Ft. Freeboard; ------------- 1.0 Ft. Emergency Spillway Flow Depth: ----- ------------- 0.3 Ft. Side Slopes: --------------- 3 :1 (H:V) Press ALT-C to Download 0.0 contour areas see sheet 2 of 7... 0.0 Top of Dike Elevation: ------------- Depth 109.41 Ft. Finished Bottom Elevation: BOTTOM E 19.41 Ft. 90.00 Ft. Start Pump Elevation: 32.64 In. 106.69 Ft. Stop Pump Elevation: ------------ 105,36 In. 100.63 Ft. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES REQ'D. Storm Star = 343259 (Cu.Ft.) 343,569 (Cu.Ft.) 100.09% Temporary = 731104 (Cu.Ft.) 1,331,901 (Cu.Ft.) 182.18% Permanent = 1771200 (Cu.Ft.) 1,772,923 (Cu.Ft.) 100.10% Total Volume = 2,845,563 (Cu.Ft.) 3,448,394 (Cu.Ft.) 121,18% Min. Required Liner Thickness ------------------ Lagoon Surface Area: (Inside TOD)--------------__. 2.6 Ft. 257,444 S.F. v Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw. NC 28398 (910) 293-3434 rower: 2039 As- ui t o ume Designed By: B\N_ Address: PO Box 759 Checked By: DSE Warsaw, NC 28398 Date: 06/22/06 County: Sampson Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: ®Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation {FT.) Area SF incr. Vol. (Cu. FT) Cumul. Vol. (Cu. FT) 92.00 151,568 249,021 93.00 157,177 154,373 403,394 94.00 162,858 160,018 563,411 95.00 168,612 165,735 729,146 96.00 174,438 171,525 900,671 97.00 180,336 177,387 1,078,058 98.00 186,306 183,321 1,261,379 99.00 192,349 189,328 1,450,707 100.00 198,418 195,384 1,646,090 101.00 204,228 201,323 1,847,413 102.00 209,992 207,110 2,054, 523 103.00 215,812 212,902 2,267,425 104.00 221,697 218,755 2,486,180 105.00 227,646 224,672 2,710,851 106.00 233,659 230,653 2,941,504 107.00 239.736 236,698 3,178,201 108.00 245,878 242,807 3,421,008 109.00 252,049 248,964 3,669,972 109.41 257,444 104,446 3,774,418 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 2,845,563 CF CUMULATIVE VOL. ZONE VOL. 121.18% END PUMP = = = = 100.63 FT 1,772,923 CF TR'MT 1,772,923 100.10% START PUMP = =: 106.69 FT 3,104,825 CF TEMP 1,331,901 182.18% MAX STORAGE = 108.11 FT 3,448,394 CF STORM 343,569 100.09% Murphy -Brawn, UC Engineering P.O. Box 8M , Warsaw, NC 28398 (910) 293-3434 Grower: 2039 As -Built Volume Designed By: KBW Address: PO Box 759 Checked By: DSE Warsaw, NC 28398 Date: 06/22/06 County: Sampson Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: Anima ype Capacity cu. .lb = ota Nursery 0 30 1.00 0 Finishing 10,496 135 1.00 1,416,960 Farrow to weanling 0 433 0.67 0 Farrow to feeder 0 522 0.67 0 Farrow to finish 1 0 1,417 1.00 0 Boars 0 400 0.50 0 Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: 1,416,960 Animal Type Capacity A cu. t. - otal Nursery 0 30 0.25 0 Finishing 10,496 135 0.25 354,240 Farrow to weanling 0 433 0.17 0 Farrow to feeder 0 522 0.17 0 Farrow to finish 01 1,417 0.25 1 0 Boars 01 400 L 0-1251 0 Total Required Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Production: 354,240 Animal Type Capacity SFo. Period d Jay = Total Nursery 0 180 0.30 0 Finishing 10,496 180 1.40 2,644,992 Farrow to weanling 0 180 4.30 0 Farrow to feeder 0 180 4.50 0 Farrow to finish 1 0 180 13.50 0 Boars 01 180 1 4.00 0 Total Manure Production (gals.)= Total Manure Production (cu.ft.)= Excess Fresh Water: 2,644,992 353,609 Animal Type Capacity Sto. Period d./day)= Total Nursery 0 180 0.20 0 Finishing 10,496 180 0.90 1,700,352 Farrow to weanling 0 180 2.90 0 Farrow to feeder 0 180 3.50 0 Farrow to finish 0 180 9.50 0 Boars 0 180 2.70 0 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cu.ft.)= 1,-[00,352 227,320 Grower: 2039 As -Built Volume Designed By: KBW Address: PO Box 759 Checked By: DSE Warsaw, NC 28398 Date: 06/22/06 County: Sampson Sheet 4 of 7 Temporary Storage Volume: (Cont. Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area)' Rainfall / 12in./ft Vol.= (257444 sq.ft. + 0 sq.ft.) * 7 in. 112 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 150,176 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * 100Y024W. Storm(in) / 12in./ft. Vol.= (257444 sq.ft + 0 sq.ft.) * 8.5 in. 112 in./ft. Total Required Volume for 100Yr.-24Hr. Storm Event (cu.ft)= 182,3S6 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area)' "Heavy Rain" Factor (in) / 12in./ft. Vol.= (257444 sq.ft + 0 sq.ft.) ` 7.5 in. 112 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 160,903 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required Total Required Storm Storage (100 Yr. / 24 Hr. Storm + "Heavy Rain") _ Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess) _ Total Required Permanent Storage (Treatment + Sludge) _ TOTAL REQUIRED VOLUME = 2845563 (CU.FT.) u 343,259 (CU.FT) 731,104 (CU.FT) 1,771,200 (CU.FT) Grower: 2039 As -Built Volume Designed By: KBW Address: PO Box 759 Checked By: DSE Warsaw, NC 28398 Date: 06/22/06 Countv: Sampson Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation --- ------ ----- 109.41 FT. Emergency Spillway Crest Elevation ------------- 108.11 FT. Top of 100 yr/24 hr Storm Storage — ------ ---------- 108.11 FT. Top of 'Heavy Rain" Storage -------- - 107.36 FT. Start Pump Elevation — --------------- 106.69 FT. End Pump Elevation ---------------- --- 100.63 FT. Top of Sludge Storage ------------- 92.68 FT. Seasonal High Watertable Elev.---------- -------- 96.00 FT, Finished Bottom Elevation -- -------- -------- 90.00 FT. Inside Top Length Not Applicable Inside Top Width -- - ------ Not Applicable Side Slopes -------------- 3:1 H:V Lagoon Surface Area ---- --- 257,444 SF Min. Liner Thickness (if required) ------- 2.6 FT. Freeboard Depth --- ----- 1.00 FT. Temporary Storage Period ------------ 180 Days Zone Depths: TOTAL DESIGN VOLUME = 3448334 (CU.FT.) Treatment I Sludge Storage Zone Depth -- 10.6 FT. Temporary Storage Zone Depth ------ 6.1 Ff. Freeboard 1 Storm Storage Zone Depth ----------- 2.7 FT. Total Lagoon Depth --------- 19.4 FT. Grower: 2039 As -Built Volume Designe KBW Address: PO Box 759 Checker DSE Warsaw, NC 28398 Date: 06/22/06 Countv: Sampson Sheet 6 of 7 ZONE ELEVATIONS TOP OF DIKE ELEV = 109.41 1 1 I1 1 1 TOP OF STORM ELEV = 108.11 1 1 1 1 1 1 1 TOP OF HEAVY RAIN ELEV = 107.36 1 1 1 STRT PMP EL.= 106.69 1 TOP OF TEMP STORAGE ELEV = 106.69 1 1 1 END PMP EL. = 100.63 1 TOP OF TREAT ELEV = 100.63 SHWT = 96.00 1 1 1 TOP OF SLUDGE ELEV = 92.68 1 Murohv-Brown. LLC Enaineerina FINISHED BOTTOM ELEV = 90.00 W (910) 293-3434 Grower: 2039 As -Built Volume Designed By: KBW Address: PO Box 759 Checked By: DSE Warsaw, NC 28398 Date: 06/22/06 County: Sampson Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised in August, 2003. Emergency Spillway: An Emergency Spillway has been designed per the owners request. tNIIIIts plo NOTE: See attached Waste Utilization Plan DESIGNED. O23994 DATE: (?'LZ�O� •`� COMMENTS: The lagoon has been designed as an irregular shape. Actual contour areas taken from the lagoon design are used to calculate the surface area and storage volume characteristics of the lagoon. This approach insures that rainfall capture on the lagoon is fully accounted for and that storage volumes calculated represent actual conditions regardless of the shape. LLC Engineering 856, Warsaw NC 28396 (910) 293-3434 GROWER: Murphy -Brown LLC Farm 2039 DESIGNED BY: KBW ADDRESS: PO Box 856 CHECKED BY: DSE WARSAW, NC 28398 DATE: 3/24106 COUNTY: SAMPSON SHEET 1 OF 2 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS FOUNDATION PREPARATION: The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders, sod, and rubbish. The contractor shall be responsible for the disposition of all debris to the satisfaction of the owner. The topsoil from the lagoon and pad area should be stripped and stockpiled for use of the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they -are suitable, excavated material may be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer shall be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or equivalent method. Compaction shall be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectable. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for'settlement. Dikes over 15 feet in height with an impoundment capacity of 10 acre-feet of more fall under the jurisdiction of the NC Dam Safety Law and require permitting by the NC Dept. of Environment, Health and Natural Resources, Land Quality Section. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: A 40 mil HDPE liner shall be furnished and installed by the contractor in accordance with the liner manufacturers guidelines. Liner, as shown on the drawing, shall be manufactured by GSE Inc. or owner approved equivalent. Murphy -Brown LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 GROWER: Murphy -Brown LLC Farm 2039 DESIGNED BY: KBW ADDRESS: PO Box 856 CHECKED BY: DSE WARSAW, NC 28398 DATE: 3/24/06 COUNTY: SAMPSON SHEET 2 OF 2 When areas of unsuitable material are encountered, they shall be overexcavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilied as specified to grade with a material approved by the owner. REFER TO THE DRAWINGS FOR SPECIAL CONSIDERATIONS. CUTOFF TRENCH: A cutoff trench shall be constructed under the embankment area when called for in the notes on the drawings or as shown on a typical cross section on the drawings. The final dimensions of the cutoff trench shall be determined by observation of the foundation materials during construction. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construction according to the seeding specifications. Topsoil, if available on site shall be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if recommended permanent vegetation is out of season dates for seeding. Permanent vegetation shall be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS: An observation trench shall be dug along the perimeter of the lagoon 25 feet outside the proposed embankment toe to verify that no subsurface drain tile lines are present in the lagoon area. The trench shall be dug to a minimum depth of five feet and shall have a width adequate to accommodate equipment used for backfill and compaction. Trench side slopes shall be 1:1 or flatter. Trench backfill shall be compacted as stated in the EXCAVATION AND EARTHFILL PLACEMENT section of the specification. When tile drains are encountered, the tile will be removed to a minimum of 25 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with material approved by the engineer or his representative. Tile drains that are removed shall be either capped off or rerouted around the lagoon, as directed by the engineer or his representative. SAFETY AND HEALTH REQUIREMENTS: All operations shall be carried out in a safe, skillful, and workmanlike manner. All safety and health regulations shall be observed and appropriate personal safety and health measures used at all times by the contractor during construction. Murphy -Brown LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 GROWER: Farm 2039 DESIGNED BY: KBW ADDRESS: PO Box 487 CHECKED BY: DSE Warsaw, NC 28398 DATE: COUNTY: Sampson SHEET i OF 1 SEEDING SPECIFICATIONS ACREAGE TO BE SEEDED: 3.0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 180 LBS. FESCUE GRASS AT 60 LBS.IACRE (BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER i TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 90 LBS. RYE GRAIN AT 30 LBS.IACRE, (NURSERY FOR FESCUE) 180 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS./ACRE (SEE FOOTNOTE NUMBER 1) SEEDING DATES: MARCH 15 TO JUNE 15 24 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS./ACRE (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 30 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS.IACRE SEEDING DATES: JANUARY 1 TO MARCH 30 120 LBS. RYE GRASS AT 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 APPLY THE FOLLOWING: 30.00 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 6 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 300 BALES OF SMALL GRAIN STRAW (100 BALESIACRE) 03/24/06 ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREAS IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR DEVICE. APPLY MULCH AND SECURE WITH AN ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIA GRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIA GRASS IS ESTABLISHED. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 GROWER: Farm DESIGNED BY: KBW ADDRESS: PO Box 487 CHECKED BY: DSE Warsaw, NC 28398 DATE: 03/24/06 COUNTY: Sampson SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days of temporary storage for: (1) manure production of animals, (2) excess fresh water storage, (3) rainfall in excess of evaporation, (4) storage for the 100 year 124 hour storm for the location, (5) and, if applicable, an additional "heavy rain" storage volume for chronic rainfall events. Allocation for any additional fresh water usage is also included in the temporary storage. The volume of waste generated from a given number of animals will be fairly constant throughout the year, but excess rainfall will vary from year to year. The 100 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A staff gauge must be installed in the lagoon that indicates the start pumping and stop pumping levels. The start pumping level is the maxim liquid level under normal operating conditions. The stop pumping level is the minimum liquid level under normal operation to maintain required treatment volume and depth. Pumping can be started and stopped anywhere between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. However, it is recommended that the lagoon be kept pumped down as much as possible. Land application of wastewater is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling guns. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is required that the treatment lagoon be precharged to one-half the treatment volume or as otherwise specified on the lagoon design drawings before wastes are introduced. The purpose is to prevent excessive odors during start-up. Precharging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached Waste Utilization Plan shall be followed. The plan recommends sampling and testing of waste before land application. !Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 GROWER: Farm 2039 ADDRESS: PO Box 487 DESIGNED BY: KB" CHECKED BY: I)SE Warsaw, NC 28398 DATE: 03/24/06 COUNTY: Sampson SHEET 2 OF 2 3. Begin temporary storage pump -out of the lagoon when the fluid level reaches the elevation 104.28 as marked by the staff gauge. Stop pump -out when the fluid level reaches elevation 100.90. This temporary storage, less 100 year 124 hour storm, contains 751962 cubic feet or 5624675 gallons. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inches per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded or damaged areas and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 75 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner such that waste will not reach other property and public rights -of -way. 9. The Clean -Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. Waste shall not be discharged into surface waters, drainageways, or wetlands by either discharge or by over -spraying. The Department of Environment, Health, and Natural Resources, Division of Environmental Management, has the responsibility for enforcing this law. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 GROWER: Farm 2039 ADDRESS: PO Box 487 DESIGNED BY: KBW CHECKED BY: DSE Warsaw, NC 28398 [COUNTY: Emergency Action Plan DATE: 03/24/06 SHEET 1 OF 2 Using this outline as guidance, you should develop a specific emergency action plan for your waste handling system.. This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface water or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks could happen at any time. Your plan should follow this format: l _ Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: A. Lagoon overflow -possible solutions are: add soil to berm to temporarily increase elevation of dam -any permanent alteration of the dam should be approved by a qualified professional engineer or qualified technical specialist pump wastes to field at an acceptable rate stop all additional flow to the lagoon (waters) --hold waste in house if possible call a pumping contractor . make sure no surface water is entering lagoon NOTE: The above listed activities should be started when your lagoon level has exceeded the temporary storage level. B. Runoff from waste application field -actions include: immediately stop waste application create a temporary diversion or berm to contain the waste on the field incorporate waste to reduce further runoff C. Leakage from the waste distribution system: pipes and sprinklers -actions include: - stop recycle (flushing system) pump - stop irrigation pump - close valves to eliminate further discharge - separate pipes to create an air gap and stop flow Hush system, houses, solids separators -actions include: - stop recycle (flushing system) pump - stop irrigation pump - make sure no siphon effect has been created - separate pipes to create an air gap and stop flow D. Leakage from base or sidewall of lagoon. Often these are seepage as opposed to flowing leaks -possible action': dig a small well or ditch to catch all seepage put in a submersible pump, and pump back into lagoon if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clayey soil other holes may be likewise temporarily plugged with clay soil GROWER: Farm 2039 ADDRESS: PO Box 487 DESIGNED BY: KBW CHECKED BY: DSE Warsaw, NC 28398 DATE: 03/24/06 LINTY: Sampson SHEET 2 OF 2 `Lagoon problems require the consultation of an individual experienced in the design and construction of lagoons for permanent repair measures. 2. Assess the extent of the spill and note any obvious damages. A. Did the waste reach any surface water? B. Approximately how much was released and for what duration? C. Any damage noted, such as employee injury, fish kills, or property damage? 3. Contact appropriate agencies. A. During normal business hours, call your DWQ regional office, at 910-395-3900 after hours, emergency number: 910-733-3942. Your phone call should include: your name, facility, telephone number, the details of incident from item 2 above, the exact location of the facility, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been undertaken, and the seriousness of the situation. B. If spill leaves, or is likely to leave, property or enters surface waters, call local emergency management service (EMS) at 910-296-2160. C. Instruct EMS to contact local Health Department. D. Contact local Soil and Water Conservation District Natural Resources Conservation Service office at 910-296-2121 for advice/technical assistance. The Extension Service can be reached 910-296-2143 for adviceftechnical assistance. E. Contact Murphy Family Farms Land and Nutrient Management Department at 910- 289-2111 for advice/technical assistance. 4. implement procedures as advised by DWO and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. SAMPSON COUNTY COOPERATIVE EXTENSION SERVICE 369 ROWAN ROAD, CLINTON, NC 28328 910-592-7161 SAMPSON COUNTY SOIL AND WATER CONSERVATION DISTRICT NATURAL RESOURCES CONSERVATION SERVICE 84 COUNTY COMPLEX ROAD, CLINTON, NC 28328 910-592-7963 SAMPSON COUNTY EMERGENCY MANAGEMENT SYSTEM 107 UNDERWOOD STREET PO BOX 8, CLINTON, NC 28328 910-592-8996 (DIVISION OF WATER QUALITY 1ACHOVIA BUILDING SUITE 714, FAYETTEVILLE, NC 28301-5043 19-486-1541 State of North Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director May 17, 2000 Carroll's Realty Partnership PO Box 856 Warsaw NC 28398 1 � • NCDENR NORTH CAROLINA OF-PARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Rating of Potential Risk Inactive Waste Lagoons and Storage Ponds Carrolls Farm #2539 Facility Number 82465 Sampson County Dear Carroll's Realty Partnership; During the 1999 session, the North Carolina General Assembly passed a law directing the North Carolina Department of Environment of Natural Resources (DENR) to develop an inventory and ranking of all inactive lagoons and storage ponds in the State. In order to meet this directive, a representative of DENR has recently evaluated the inactive lagoon(s) and/or storage pond(s) on your property. Inactive lagoons and storage ponds were defined by the Statute as structures which were previously used to store animal waste but have not received waste for at least one year. The information collected on your property is contained in the attached field data sheets. Using this field data, staff ranked your inactive waste structures as high, medium or low according to its potential risk for polluting surface and/or groundwater. Your waste structure(s) was ranked as follows: Structure Number Surface Area (Acres) Ranking 1 0.5 Medium This ranking is based in part on the conditions existing on the day of the site visit. Changes in these conditions or the collection and evaluation of additional data may modify the ranking of your waste structure(s) in the future. Information on your facility along with over 1000 others contained in the inventory has been provided to the General Assembly. During this year's session, the General Assembly will consider additional requirements for future management of these structures which may include requiring proper closure of inactive lagoons and storage ponds according to current or alternative standards. 225 Green Street, Suite 714, Fayetteville, North Carolina 29301 Telephone (910) 4W1541 FAX (910) 486-0707 An Equal Opportunity Affirmative Action Employer 50% recycled/10% post -consumer paper Rating of Potential Risk Inactive Waste Lagoons and Storage Ponds Animal Waste Management System Page 2 Regardless of their ranking, owners of all waste lagoons and storage ponds have certain management responsibilities. These include taking appropriate actions to eliminate current discharges, prevent future discharges and to insure the stability of their structures. Staff of the Division of Water Quality will be in contact with owners of all inactive structures that have been determined to pose a serious environmental risk, based on its ranking and/or additional field data collected by the Department. All liquids and waste removed from these structures must be land applied at a rate not to exceed the agronomic needs of the receiving crops. Any major modifications made to the dike walls or structure must be done in accordance with current standards and under the direction of a technical specialist designated for structural design. Your local Soil and Water Conservation District is an excellent source for information and guidance related to proper waste application practices, structure operation and maintenance, and other related animal waste management standards and/or requirements. Nothing in this letter should be taken as removing from you the responsibility and liability for any past or future discharges from your lagoon(s) and/or storage pond(s) or for any violations of surface water or groundwater quality standards. Thank you for your cooperation and assistance in this process. If you have questions concerning your inactive structures, please contact the staff of either in the Division of Water Quality or the Division of Soil and Water Conservation in the Fayetteville Regional Office at (910) 486-1541. Sincerely, V ' Paul Rawls Water Quality Regional Supervisor cc: Sampson County Soil and Water Conservation District Office Facility File tinlmal waste ivianagemem Plan t.ertlllC Elan {Picase type or print all information that ,foes rot roouum i signacurci Exi dnQ or Ncev or Expanded (Please circle one) Gene: -al' info rmi anon: Name of Farm: � 2 5 � � C�2A�I-�`5 F A�rit - --- Facility vo: c -� - Owner(s)Name: CAR,Fc4L; hGC;tD5. Tzc' _ � Phone No: /c 2 -34 ,d Mailing address: �0..dDx &SC- 1%1JAgsijw , /J C• �� 95 Farm Locarion: County Farm is located in. SAmP5 r,4 Fourteen Digit Hydrologic Unit: 0 3 0 3 00 0 (f // Go ! o 0 �`� k oD a Latitude and Longitude: �' c*" .25 " / 7� � � Z � Stu ry' Integrator: CD HWA K g Gtu ►� �� Please attach a copy of a county road reap with location identified and describe below (Be specific: road names, directions, milepost, etc.): EAsr_ st be c F 5R 19 o i , A p?zc fc+-- ��4-SR 17 -e, 5 1501 -- Trcrs oeration Desc ption. Type of Swine No ofAnimols 0 Wean to FerAdc- 0 Feeder to Finish 0 Farrow to Wc: n 0 Farrow to Feeder - 9-farrow to Finish C o 0 0 Gilts 0 Boars Type of Poulrr/ No of Animals OL.syer ()Pullets Other Type of Livestock: Type of Cc sale No of ,4nimcs ODairy 013cc: Numbcr of Animals: ' Y Fspalldlne Operatto On1}I s :•Previous Des119. aacsry ddtia DPsrgitCapacuy ToraTDesrgaCanactry Acreage Available for Application:I2.2- •- - Required acreage: 11G Number of Lagoons/Storage Ponds: 2— Total Capacity: 2 � '7, c; 3 3 Cubic Feet (ft') Are subsurface drains present on the fared: YES or � (please circle one) If YES: are subsurface drains present in the uea of the LAGOON or SPRAY FIELD (please circle one) Owner/Manager Agreement r I(wc) verify that all the above infor*%ation is coma and will be -updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement Leese procedures. I (we). - know that any expansion to the existing design rapacity of the waste treatment and storage system or construction of new facilitics will requite a new certification to be submiued to the Division -of Environmental Manigernent before the new animals arc stocked. I (we) understand that tare:= must be no Jischargc of animal waste from the storage or application syswn to surface wamrs of the state tithe; directly through a :nan-made convcvancc or from a storm event less severe than the S-Year, 24-dour storm and 4Ylc - must not be- run-off iram dic T#plication of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas :rust be minimized using technical standards aev=loped by the Natural Resources Conservation service. The approved plan will be filed at the iarn and at the office of the [heal Soil Ind Nate, Conservation District. I (we) know that modification must be approved by a technical specialist and submitted :o the S" and `eater CJrscr�ation Disuicc prior to impleme notion. A change in land ownership rcquirc3 written notification to DEM or a new cc nificacion (if :he approve: pia:, is changed) within 60 days of a title transfer. Name, of Land Owner: i-k & ft th cl ' Sionadire: Name Manager (if different from owner): Signature: - AWC -- Auausc 1, 1997 Date: -g Date- COOI07010884 1. As a technical ;pcetalist desn,7:a 4 by the -North Carolina Soil and Water Conservation Curnmission pursturu ;o ,`iC•s.0 6r= .0005, I certify that the animal waste aaanagemeat system for he far a gamed above has an animal vas:, managernt.at plan that meets or exce ds standards and specincatioos of the Division of Environmental Management (DE!rt) as specified in 15A NCAC 2H.0217 and the USDA-Nanrrai Resour= Conservation Service (lvRCS) and/or the North Caroli: a Soil and Water Conservation Comrzission pursvaat to 15A NCAC 2H.0217 and 15A NCAC 6r .0001-.0005. The -Oilowi:-a elements are included in the plan as applicable. Wbile each category desilpat;s a technical specialist who may sign =ch certification (SD, S1, WUP, RCJ) the technical .slxxialist sbouid only certify parts for wbkh they are twhnicsily comet=E. II. Certification of Design A) Collection, Storage, Treatment Svstetn Cnr the appropriate box (vY Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with"w1ave utilization requirements. () New. expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print) �/ ha l o NI Affiliation: 04 �'+E 'O LL g�i✓ pf C. ; Date Work Completed: Ip a S Address(Agency) x S� 4tLaRSal�t �.one, 4. -34, rSiggnature: l Date: B) Land apyli6tion Site iWUPI The plan provides for minimum separation (buffers); adequate amount of land for waste utilization; chosen crop is suitable for waste managementyhydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): .•_W,4Qi7 L•,9sa" _ Affiliation: fl Q kc5o�$,Kc - ' Date Work Completed: /o Address(Agency):)o � � ,jA ul C JPhoneNo:G1c,7.:2 +3— 3439- Signature: - ,c Date: 9:) 7 q-f 9 Q Runoff Con"is rrom Exterior Lusts Check the appropriate box (� Facility without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. (} Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been desi, ted in accordance with technical standards developed by MRCS. Name of Technical Specialist (Please Print): AffiIiation:+�i���o�s f�ot7s �rtc. Address (Agency): 13. 80, 5,, U1rtK5A�f,I�C Signature: �n , AWC -•• August 1. 1997 3 "D L • h-Otl5o m Date Work Completed: Phone No.: 10 2 Date: g 17 i q 4 �fRS cantio7atio885 Check :he .4opropriate bo-z { Exist r. , or tzoandin, facility with i iistirg waste application eauipment (WL-P or 1) Animal waste application. equipinent s0k':ned in the ?lan has been eid - field calibrated or evaluated in accord3r;ce- wiLh cxisting design charts ab<d tables and is able to appiv waste.as necessary to accomcnod re the. waste rpnagerne-it plan: (existing application equipment c= cover the area required by the plan at rates not to eitl---,:d -ether the �-puined hydraulic or nutrient loading rates, a schedule for {iming of application h s been ts6blis°red: required buffers can be maintained and calibration and adjustment guidance are co0taine4.a_s part of the plan)- r { } New. 2xiDanded. or txisring facility without etistin waste application uiome^t for Styrav [mr3tSOn (l) Animal waste application equipment specified in the plan has been designed to apply waste as nectssary to accommodate the waste management piaa: (proposed application equipment can cover the.aM' required by the plan at rates not to cxczed either.tl a specified hydraulic or nutrient loading, rates: a schedule, for timing af?pplicatioas has ben established; required buffers can be maintained; calibration and adjustment ;uidanc,;. are contained as part of the plan). ' (} New.exoanded.or existing facility without _xistino waste application �ouipmcrit for land sni-eadir,g not using scirav irrigation. (WUP or I) ' Animal waste application equipment specified in the plan has been selected to apply waste as necnssary to accommodate the waste management plan; (proposed gppiication equipment can cover the area required by the plan at rags not to exceed either the spe' cifred hydraulic: or nutrient loading, rates; a schedule for timing, of applicaions has been established: required buffers can be maintained; calibrati(§n and adjustment guidance are contained as par. of the plats)_ Name of Technical Specialist (Please Print): g-V44'Z Affiliation6"2ttc3 Date Work Completed: �8 Address(Agency): p. D c�i5t` , 4iri W C. Phone No: �r"I t r -zfi3- 3 4-3¢ Signature: Date: 91 -79 E) Odor- Control, Insect Control, Mortality Mana-entent and Emergencv .section Plan f5D.5I.WUP,RC or 11 The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortaility Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best M. anagemeat Practices to Control Insects have been selected and included n the waste management plan. Both the Mortality Manangement Platt and the Emergeacy Action Plan art complete and -can be implemeated by this facility: -- Name of Technical SpeciaUsrt (Please Print): I-le--&menBSeN Affiliation* C Date Date Work Completed: z4 Address (Agency): P o BE)?,Vi�W K .0 2s3YgPhone No.: 1rJ .:t_9 3 -- 34 3 4 Signature: Date: 7 �} F) Written Notice of New or Ex andino Swine F'nrm The following, signature block is only to be used for new or expanding swine farms that begin construction after Jun_ 21. 1996. If the facility was built before 1une21, I996, when was it constructed or last expanded Idea . 1(we) Certify that 1(we) have attempted to contact by certified snail all adjoining property owners and all property owners who own property located across a public road, sty -et or highwav from this new or txpandin; swine farm. The notice was in compliance with the requirements of NCGS 106-305. A copy of the notice and a list of the property Owners notified is attached. Name of Ladd Owner: Signature: Date: Name of Manager (if different from owner): Signature: Date: AWC — August 1, 1997 ] C00107010886 -) Collntinn, Storage. Treatment Installation +� New. txoande.d or r-trotitt- facility (Si) Aaimal waste storage and treatment structures suc.� as but aot limited to_lagoons and ponds, have been installed in accordance with the approved plan to meet or exc:td a mini== standards and specification. For e<isting facilifies without retrofits, no certification is necessary. Name of Technical Specialist (Please Print): "r Affiliation: Date Work Completed: Address (Age ncy): Phone No.: Signature: Date: B) Land Application Site (WUP) Check the appropriate bbx The cropping system is is place on all land as specified in the anima.I waste maragexent plan. () . Conditional approval: all required land as specified in the plan is cleared for planting; the cropping system as specified in the waste utilization plan has not been established and the owner has committed to established the vegetation as specified in the plan by (month/day/year); the proposed cover crop is appropriate for compliance with the waste utilization plan. (� Also check this box iFappropriatc if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erosion control; Name of Technical Speciallst(Please Print):K&D ,35e Affiliation: co izp _ • tz �5= Date Work Completed: Address(Agency): P 13cx `5E , W��RSRVJ, NC. 1�3 Phone No.: l0 2Sf 3 - 3 44 3 4 Signature: - Date: This following signature block is only to be used when the box for conditional approval in M.B above has been checked. I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specifed in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Date: Name of Manger (if different from owner): Signature: Date: AWC — Au;ist 1, 1997 4 COO107010887 Fsc:litv.u+it'fi exterior lots V eLhods to minimize the un off of pollutants :rom loun;�; and heavy use are4 ave beet installed a specifiedin the'piaa. { For fariIiti gut-4-xtcrior lots, no certification is necessary. Name of Technical Specialist (Please Print): _ Affiliation: Date Wort: Completed: Address (Agency): Phone No.. Signature: Date: 1 D) Application and Handling EQuiprrlent InstalIapon MIT or 1) Check ,he appropriate black (� Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. () Animal waste application and handling equipment specified to the plan has not be -ea installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract afire s with the requirements of the plan; required buffers can be maintained, calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. {) Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by ''(month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the wash can be land applied in accordance with cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owmdrs and are contained as part of the plan. Name of Technical Specialist (Please Print): w is _b L . 4r- a --� c� tt Affiliation: CA-p,,cLI2s o �s , �c . Date Work Completed: 14 Address(Agency): p D � W lt� N - Phone No.: C- 1s3S l o 43 —343 4- Signature: �_ 1 I o _ Date: cr 1 7) 4 y The following signature block is only to be used when the box for conditional approval in LII D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will subipit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. 1 (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Date: Name of Manager('if different from owner): Signature: Date: E) Odor Control. Insect Control and Mortality Management (SD.SLWUP.RC orll 1�fethods to control odors and insects as speeift{d is the Plan have been installed and are operational. The ;r:oralit;: management system as specified in the Plan has also been installed and is operational. Name of Technical Specialist (Please Print): 1-41-14-Ro Z - Xk65oA4 Affiliation.e,gp 2aU col Address (Agency) P.). Kf-. 1 Signature: Dale Work Completed:- 4JZ*Jq 7 I Phone No.: �$ Date: cl I I AWC — August 1, 1997 C00107010888 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES SWINE WASTE OPERATION GENERAL PERMIT This permit shall be effective from the date of issuance until April 30, 2003. Holders of Certificates of Coverage (COC) under this permit shall comply with the following specified conditions and limitations: I. PERFORMANCE STANDARDS 1. The animal waste collection, treatment, storage and application system permitted under this permit shall be effectively maintained and operated as a non -discharge system to prevent the discharge of pollutants to surface waters, wetlands, or ditches. Application of waste at agronomic rates to terraces and grassed waterways is acceptable in accordance with Natural Resources Conservation Service (NRCS) Standards. Facilities which are in compliance with their CAWIAP and this permit, which unintentionally discharge as a result of a storm event greater than the 25-year, 24-hour storm, will not be considered to be in violation of this permit. 2. The CAWMP is hereby incorporated by reference into this general permit. New or expanding farms are required to be certified prior to the stocking of animals. The CAVVW must be consistent with all applicable statutes, rules and standards in effect at the time of siting, design and certification of the facility. Any violation of the CAMP shall be considered a violation of this general_ permit and subject to enforcement actions. A violation of the General Permit may result in the Permittee having to take immediate or long term corrective action(s) as required by the Division of Water Quality. These actions may include modifying the CAWMP, ceasing land application of waste, or removing animals from the farm. 3. The facility may not be expanded above the capacity shown in the COC until a new COC reflecting the expansion has been issued. 4. A copy of this General Permit, COC, certification forms, lessee and landowner agreements, and the CAWMP shall. be readily available at the farm (stored at places such as the farm residence, office, outbuildings, etc.) where animal waste management activities are being conducted for the life of this permit. These documents shall be kept in good condition and records shall be maintained in an orderly fashion. 5. For all new and expanding operations, no collection or storage facilities may be constructed in a 100-year flood plain. C00101030421 9. Unless accounted for in temporary storage volume, all uncontaminated runoff from the surrounding property and buildings shall be diverted away from the animal waste lagoons and storage ponds to prevent any unnecessary addition to the liquid volume in the structures. 10. A protective vegetative cover shall be established and maintained on all lagoon/storage pond embankments (outside toe of embankment to maximum pumping elevation), berms, pipe runs, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the lagoon/waste storage pond embankments. All trees shall be removed in accordance with good engineering practices. Lagoon/waste storage pond areas shall be accessible, and vegetation shall be kept mowed. 11. At the time of sludge removal from a lagoon, the sludge must be managed in accordance with a CAWMP. When removal of sludge from the lagoon is necessary, provisions must be taken to prevent damage to lagoon dikes and liners. 12. Lagoons/storage ponds shall be kept free of foreign debris including, but not limited to, tires, bottles, light bulbs, gloves, syringes or any other solid waste. 13. The facility must have one of the following items at all times (a) adequate animal waste application and handling equipment, (b) a Iease, or other written agreement, for the use of the necessary equipment, (c) a contract with a third party applicator capable of providing adequate waste application, or (d) a contract for the purchase of the equipment. Equipment shall be capable of meeting permit condition R (4). M. MONITORING AND REPORTING REOUIREMENTS 1. An inspection of the waste collection, treatment, and storage structures and runoff control measures shall be conducted at a frequency to insure proper operation but at least monthly and after storm events. For example, Iagoons, storage ponds, and other structures should be inspected for evidence of erosion, leakage, damage by animals or discharge. Any major structural repairs (to lagoons or waste storage ponds) must have written documentation from a technical specialist certifying proper design and installation. However, if a piece of equipment is being replaced with a piece of equipment of the identical specifications, no technical specialist approval is necessary [i.e. piping, reels, valves, pumps (if the GPM capacity is not being increased or decreased), etc.]. C0010I030423 3 e. Failure to maintain storage capacity in a lagoon/storage greater than or equal to that requited in Condition V (3) of this General Permit. f. Overapplying animal waste either in excess of the limits set out in the CAWIviP or where runoff enters surface waters. g. Any discharge that bypasses a lagoon/storage pond resulting in a discharge to surface waters or that poses a serious threat to the environment.. For any emergency which requires immediate reporting after normal business hours, please contact the Division of Emergency Management at 1-800-858-0368. The Perraittee shall also file a written report to the appropriate DWQ Regional Office of the occurrence within 5 calendar days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to correct the problem and to ensure that the problem does not recur. The requirement to file a written report may not be waived by the DWQ Regional Office. IV. INSPECTIONS Any duly authorized officer, employee, or representative of the DWQ may, upon presentation of credentials and in accordance with reasonable and appropriate biosecurity measures, enter and inspect any property, premises or place on or related to the collection, treatment, storage and land application system at any reasonable time for the purpose of determining compliance with this permit; may inspect and obtain a copy of any records that must be kept under the terms and conditions of this permit; and may obtain samples of the animal waste, groundwater, soil, plant tissue, or surface water. V. GENERAL CONDITIONS The issuance of a COC under this permit shall not relieve the Permittee of the responsibility for damages to surface waters or ground waters resulting from the animal operation. 2. The Permirtee shall designate a certified animal waste management system operator to be in charge (OIC) of the animal waste management system The animal waste management system shall be operated by the OIC or a person under the OIC's supervision. 3. The maximum waste level in lagoons/storage ponds shall not exceed that specified in the CAWMP. At a minimum, maximum waste level for lagoons/storage ponds must not exceed the level that provides adequate storagq to contain the 25-year,.24-hour storm event plus an additional 1 foot of structural freeboard. In addition to the above requirements, for new and expanding farms with lagoon designs completed after September 1, 1996, storage must also be provided for the heavy rainfall factor for lagoons without an outside drainage area. In the case of lagoons/storage_ponds in series that are gravity fed, the 25-year, - 24-hour storm event and/or the heavy rainfall factor storage requirements for th6 system may be designed into the lowest lagoon/storage pond in the system. However, adequate freeboard roust be designed into each of the upper lagoons/storage ponds to allow sufficient storage to prevent the waste level from raising into the structural freeboard while the storm water is draining into the lowest lagoon -in the system. 5 C00701030425 11. The Groundwater Compliance Boundary for the disposal system constructed after December 31, 1983, is established at either (1) 250 feet from the waste structures and from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste structures and the waste disposal area. If this facility was constructed prior to December 3I, 1983, the Compliance Boundary is established at either (1) 500 feet from the waste disposal area, or (2) at the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to the requirements of 15A NCAC 2L and the Division in addition to the penalty provisions applicable under the North Carolina General Statutes. This General Permit issued the eighteenth day of May, 1998. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT CONA1IISSION A. Preston Howard, Jr., P. ector Division of Water Quality By Authority of the Environmental Management Commission Swine Waste General Permit Number AWG100000 C00101030427 % 0 s June 2, 2000 Mr. John Hasty Division of Water Quality 225 Green Street Suite 714 Fayetteville, NC 28314 Re: Carroll's Farm #2539 Facility # 82-465 Dear John: CARROLL'S FOODS, INC. P. D. Drawer 856 WARSAW, NORTH CAROLINA 28398 RECEIVED JUN 5 2000 FAYETTEVILLE REG. OFFICE The farm manager said the personnel had checked the farm. at 7:00 P.M. on May 23, 2000. Personnel arrived at the farm at 7:00 A.M. and found the accidental spill. They immediately unstopped the pipe and started containing the spill. The flush tanks hold 800 gallons and are being dumped every 2 hours (rate: 400 gal/hour). The pit would hold approximately 4,200 gallons before waste water would leave the finishing house. The 12 hour window would have the potential of allowing 4,800 gallons to leave the house. If you have any further questions, please contact me. Sincerely, -,-D Go-J, N David Nordin Farming Manager DN:cs NCDENR-DWQ Fax:919-733-0719 Feb 23 '99 18:45 P.01/12 Division of Water Quality Water Quality Section P.O. Sox 29535 Raleigh, N;C. 27626-0535 FAX:(919) 733-9919 FROM: S Ct PHONE: (919)733-5083 Ext: 54�p NO.OF PAGFS INCLUDING THIS SHEET: 1 -2— T'or-4 GAPS yuN.-Retues" RECEIVED FEB 2: 4 1999 RE��ILLE OFFICE NEDENR-DWQ Fax:919-733-0719 Feb 23 '99 18:45 P.02/12 State of North Carolina Department of Environment, Health and Natural Resources 4foil Division of Water Quality James B. Hunt, Jr., Wayne McDevitt, Secretary �.� A. Preston Howard, Jr., P.E., Director FJ. Faison, Jr-, President Carroll's Foods, Inc. PO Box 856 Warsaw, NC 28398 Dear Mr. Faison: August 14, 1997 Subject Permit No_ AW1920465 Carroll's Food, Inc_ Farm #2539 Wastewater Spray Irrigation Sampson County In accordance with your application received May 6, 1997, we are forwarding herewith Permit No. AW1820465, dated August 14, 1997, to Carroll's Food, Inc. authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with this permit. This permit shall be effective from the date of issuance until August 31, 2002, and shall be subj= to the conditions and limitations as. specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for Collecting and maintaining the required operational information well result in future compliance problems. Any increase in flow or increase in stocked animals above the listed values in this permit will require a modification to this permit and shall be completed prior to actual increase in either flaw or number of animals - Please pay attention to Conflation VI (15), which states that the pem-ittee, within 60 days of permit issuance, must submit a management plan for removal and disposal of residuals from the existing lagoon. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within dirty (30) days following receipt of this permit. This request must be in the form of a written petition. Conforming to Chapter 150B . of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Tolephmo (919) 733-5083 FAX (919) 733-0719 An Equal Opportunhy Affirmative Action Employer 50% recycled/ 10% pvst-consumor paper }} �-.r;vrn-tea.--.• � --a -r; r NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES NCDNRDIVISION OF WATER QUALITY FAYETTEVILLE REGIONAL OFFICE DIVISION OF WATER QUALITY 'AMCS 8. HUNT JR. January 13, 2000 GOVERNOR CERTIFIED MAIL BILL HOLMAN RETURN RECEIPT REQUESTED SECRETARY Carroll's Foods, Inc. Aitn.: David Nordin KERR T. STEvENs P.O. Box 856 DIRECTOR Warsaw, NC 28398 SUBJECT: NOTICE OF DEFICIENCY Carroll's Farm 2539 Facility No. 82 - 465 Sampson County Dear Mr. Nordin: On August 9,1999, staff from the Fayetteville Regional Office of the Division of Water Quality conducted a routine inspection of the Carroll's Farm 2539 swine facility located in Sampson County. A review of the irrigation records indicated that the Plant Available Nitrogen (PAN) rate for the corn in crop year 1998 had been exceeded by 12 pounds. Trees were observed on the back slopes of the lagoon dikes and need to be removed as required by Individual Permit condition 11,12 which states that "Emerging vegetation such as trees, shrubs, and other woody vegetation shall not be allowed to grow on the lagoon dikes or side slopes.". Wastewater was observed flowing from the Biomatrix equipment located adjacent to the lagoon, but did not leave the farm site. It was evident that the equipment was malfunctioning at the time of the site visit, and Mr. Nordin, the Carroll's representative shut the system down. The farm currently has an Individual Permit due to the research that was being conducted on the nitrification/denitrification pond by the University. However, it is my understanding that this project is no longer being evaluated. The facility has additional permit requirements since the farm has been issued an Individual Permit, however quarterly 1 + ' sludge depths within the lagoon and yield records on crops produced were not available at = the time to the inspection. If indeed the research project is complete, the facility may be able to obtain a General Permit if the nitrification/denitrification pond is no longer being utilized. 225 GREEN STREET, SUITE 714 / SYSTEL OLD. FAYETTEVILLE, NORTH CAROLINA 28301-5043 PHONE 910-486-1541 FAX 910-466-0707 AN EQUAL OPPORTUNITY / AFFIRMATIVE ACTION EMPLOYER - 50`Xo RECYGLEO/10% POST -CONSUMER PAPER t Page 2 Carroll's Farm 2539 January 13, 2000 The Division of Water Quality requests that the following items be performed: 1. Comply with the Certified Animal Waste Management Plan (CAWMP) and the Permit when applying waste using the correct PAN rates as specified for each crop. 2. Contact the local NRCS district for assistance in removing the trees from the back slopes of the lagoon. Maintain both the inside and back slopes of the lagoon dikes so that they can be inspected routinely for evidence of erosion, seepage, and damage by animals. 3. Perform a more routine inspection of the Biomatrix equipment or install some safety measures to prevent the release of wastewater from the system in the future. 4. Provide the additional records required by the Individual Permit if available to this office for review. Please notify this office in writing on or before January 31, 2000 at the letterhead above as to the actions taken or proposed to be taken to resolve these deficiencies. Nothing in this letter should be taken as absolving this facility of the responsibility and liability of any violations that have or may result from these deficiencies. If you have any questions conceming this matter, please do not hesitate to contact myself at (910) 486-1541. Sincerely, Je ^eryBrown Environmental Engineer cc: Sonya Avant - Compliance Group Wilson Spencer - Sampson Co. NRCS Audrey Oxendine - DSWC Fayetteville Office Central Files - Raleigh NCDENR-DWO Fax:919-733-0719 Feb 23 '99 18:45 P.03/12 e One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this mancr, please contact Michael T. Lcwandowski at (919) 733-5083 extension 362. cerely, Preston H ar , Jr., P cc: Sampson County Health Department Knish Sridhar, P.E.; National Environmental Technologies, Inc. -- Fayetteville Regional Office, Water Quality Section Fayetteville Regional Office, Groundwater Section Bob Cheek, Groundwater Section, Central Office Training and Certification Unit Facilities Assessment Unit NCDFNR-DWQ Fax:919-733-0719 Feb 23 '99 18:46 P.04i12 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH ANIMAL WASTE OPERATION PERMIT In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as ainended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Carroll's Food, Inc. Sampson County FOR THE construction and continued operation of a 30,000 GPD spray irrigation treatment and disposal facihry consisting of a 85,614 ft' nitrificabon/denitrifcation pond, a 2,546,719 ft3 lagoon(existiag), .50 acres of available sprayfleld and all other pumps, pipes, and appurtenances to serve 1000 sows (fartow to finish), with no discharge of wastes to the surface waters, pursuant to the application received May 6, 1997, and in. eonfbmi ry with the project plan, specifications, .and other supporting data subsequently. filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. The nitrification/denitrification pond will be used only to treat the waste from the 9 finishing houses with all residuals and wastewater generated from the nitrifieation/denitrification pond being stored in the existing lagoon. This permit shall be effective from the date of issuance until August 31, 2002, and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS 1. The animal waste collection, treatment, storage and transmission system permitted under this permit shall be effectively maintained and operated as a non -discharge system to prevent the discharge of pollutants to surface waters, wetlands, or ditches_ If CarroIl's Food, Inc. is in compliance and unintentionally discharges as a resulr of a storm eveat greater than the 25 year, 24 hour storm, the facility will not be considered in violation of this permit. 2. A copy of this permit, certification forms, and lessee: and landowner agreements shall be maintained at the farm where animal waste management activities are being conducted for the life of this permit. These documents shall be kept'in good condition and records shell be mainaained in an orderly fashion. 3. For all new and expanding operations, no collection or storage facilities may be constructed which could be inundated by a 100 year flood. In addition to protection fivm inundation, the facility shall be designed in order to rrn nim� potential harm to or within the floodplain. NCDENR-DWQ Fax:919-733-0719 Feb 23 '99 18:46 P.05/12 4. Upon completiop of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this. permit, the approved plans and specifications, and other supporting. materials. Mail the Certification to the Water Quality Permits and Engineering Unit, P.O. Box 29535, Raleigh, NC 27626-0535. 5. The Fayetteville Regional Office, telephone number (910) 486-1541, shall be notified at least foray -eight (48) hours in advance of operation of the installed facilities so that an in - place inspection can be -made. Such notification to the regional supervisor shall be made during the normal office hours from 9 00 a m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 6. The spray irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. la: the event that the facilities fail to perform satisfactorily, including the cmation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Pennittee shall take immediate corrective actions including those actions that may bo required by the Division of Watts Quality, such as the construction of additional or replacetncat wastewater treatment and disposal facilities. 7. The following buffers shall be maintained: 2. 3. 4. a) 400 feet between wetted area and any residence or places of public assembly under separate ownership, b) 50 feet between wetted area and property lines, c) 100 feet between wetted area and Wells, d) 100 feet between wetted area and drai.nageways or: surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between wastewater treatment units and wells, and g) 25 feet between wastewater treatment units and property lines. The collection, treatment, and storage: facilities, and land application equipment and sites shall be properly maintained and operated at all times. A suitable vegetative cover shall be maintained on all: land application sites and buffers in accordance with the permit. The following are approved sites for animal waste application (see attached map(s)): Application area jacrrs) teld No. Owned s [excluding. bgffg) 1 * Carroll's Foods, Inc. 6 2* " 13 3* " 2(1} 4* u iY Total: - 50 *Fields planted with Bermndagrass and overseeded with sma11 grain An acceptable pH of the soil shall be maintained oa all land application. sixes to insure optimum yield for the crop(s) being grown. NCDENR-Dual i=ax:919-733-0719 Feb 23 '99 18=46 P.06/12 5. The Plant Available Nitrogen application rates for bermudagrass and small -grain hay (50 lbs of Man) andjhydraulic loading razes (0.35 itdhr and 21 is r) small not be exceeded. 5. Application of animal waste onto land: a. which is used to grow food or fiber crops for d = human consumption that does undergo further processing shall not occur within 30 days of the harvesting. b. which is used to grow food or fiber crops for direct human consumption (e.g., strawberries, melons, seduce, cabbage, apples, etc.) that does not undergo further processing shall occur preplan , but not during the growing season, or in the case of fruit bearing trees, shall only be applied prior to breakitag dormancy. 7. Application of ansmal waste onto land which is conventionally tilled and with no actively - growing cover crop (bare soil) shall be incorporated into the soil -within two (2) days after - application. This does not include fields that utilize conservation tillage practices. 8. Domestic and/or industrial wastewater from showers, toilets, sinks, etc. shall not be discharged into the animal waste collection, treatment, storage and transmission system_ Washdown of stock trailers, owned by and used to transport animals from this farm only, will be permissible as long as system design accommodates the additional flow and as long as only those detergents and disinfectants are utilized which are labeled by the manufacturer as readily biodegradable. 9. Disposal of dead animals shall be done in accordance- with the North Carolina Department of Agriculture (NCDA) Veterinary Division's regulations. 10. Grazing animals on an application site shall be controlled in accordance with Natural Resources Conservation Service (NRCS) Standards. 11. All uncontaminated stormwater runoff from the surrounding.properry and buildings shall be diverted away from the animal waste /moon and storage ponds to prevent any unnecessary addition to the liquid volume in the structures. 12. A protective vegetative cover shall be established on all disturbed areas (lagoon embankments, berms, pipe runs, erosion control areas, etc_). Emerging vegetation such as trees, shrubs, and other woody species shall not be allowed to grow on the lagoon dikes or sideslopes. Lagoon areas should be kept Mowed and accessible. 13. Disposal of the sludge shall be in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. When removal of sludge from the waste treatment unit is necessary, provisions must be taken to prevent damage to waste treatment unit. The distribution or n»rketing of residuals from an animal waste operation will require coverage under a separate permit. 14. Solid materials including, but not Iimited to, bottles, light bulbs, gloves, syringes or any other solid waste from the animal waste operation shall be prevented from entering the treatment/storage lagoon and shall be disposed of properly. 15. The facility must have at all times (a) adequate animal waste application and handling equipment on site. (b) a lease for the use of the necessary equipment, (cl a contract with a third parry applicator capable of providing adequate waste application, or (d) a contract for the purchase of the equipment. in all cases, the equipment and any contractor must be capable of land applying the.waste on the sites specified in this permit in compliance with both the agronomic and hydraulic loading rates for the sites. 16. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. 3 NCDENR-DWO Fax:919-733-0719 Feb 23 '99 18:47 P.07/12 17. The accumulation of sludge shall not decrease the existing. lagoon's trr nt volume, storage volume, or freeboard. Adequate records shall be maintained by the Permittee tracking the amount of wastewater disposed. These records shall include, but are not necessarily limited to, the following information: a. date of irrigation, b. volume of wastewater irrigated, c. field irrigated, d. length of time field is irrigated. s 2. Waste collection, treatment, storage and transmission structures (i.e. piping, pumps, reels, etc_), under the control of the owner/operator shall be inspected weekly.: Lagoon berms, storage ponds, and structures should be inspected for evidence of erosion, leakage, animal damage or discharge. A written chronological record of maintenance and repairs shall be maintained on the farm and be made readily available :during a scheduled inspection of the farm. These records shall also be made available at the request of the Division. 3. Jf not already installed at this facility, a level. gauge shall be installed within 60 days of issuance of this permit to monitor waste levels. This gauge shaA have readily visible permanent markings indicating the maximum lagoon levels at which pump -out must begin, end of pump -out, and freeboard elevations. Where storage ponds are utilized, only a gauge with visible permanent markings indicating the parnp-out begin and freeboard elevations need be installed. Caution must be taken not to damage the integrity of the liner when installing the gauge. Waste lagoon and storage pond levels shall be recorded weekly. 4. A representative Standard Soil Fertility Analysis shall be conducted armually on each application site receiving animal waste. The results of these tests shall be maintained on file by the Permittee for a mini um of three years and shall be made available to the DWQ upon request. 5. An analysis of the liquid animal waste from the lagoon shall be conducted initially after issuance of the permit and thereafter as close to the time of each waste application as practical. This test shall be conducted as close to the time of application as practical and at least within 60 days (before or after) of the date of application. This analysis shall include the following parameters: Nitrogen Zinc Phosphorous Copper Q 6. The sludge depth in the existing lagoon shall be measured on a quarterly basis. The sample shall be taken from a location in the lagoon that is representative of the entire lagoon. Samples shall be taken on or before the last day of January, April, July, and October. 7. Proper records, including maintenance, repair and irrigation records, shaltbe maintained on site and in chronological and legible farm for a minimum of three years by the Permittee. o 8. Yield records of craps grown in accordance with condition II (3) of this pen it shall be maintained on site and in chronological and legible form for a minimum of three years by the Permittee. 9. Regional. Notification: NCDENR`DWQ Fax:919-733-0719 Feb 23 '99 18:47 P.08/12 The Perminee si)all report by telephone to the Fayetteville Regional Office, telephone number (910) 486-1541, as soon as possible, but in no.case, more than 24 hours following first knowledge of the occurrence of any of the following events: a. Failure of any component of the animal waste collection, treatment, storage and land application system resulting in a discharge to surface waters. b. Any failure of the animal waste treatment and disposal program that renders -the facility incapable of adequately receiving, treating or storing the animal waste and/or sludge. C. Spillage or discharge from a vehicle or piping system transporting animal waste -or sludge €o the application sites which results in, or may result in, a discharge to surface waters. d. Any deterioration or leak in a lagoon system or storage pond that poses an immediate threat to the environment. e. Failure to maintain adequate storage capacity in,a lagoon or storage pond that poses an immediate threat to public health or the environment. f. Overspraying animal waste either in excess of the hydraulic limits of the soil or where runoff enters waters of the State. 9. Any discharge that bypasses a lagoon system or storage pond - For any emergency which requires immediate reporting after normal business lours, please contact the Division of Emergency Management at 1-800-858-0368. The permittee shall also file a written reportof the occurrence in letter form within 5 days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to correct the problem and to ensrue that the problem does not,recur. I V . GROUNDWAIER . REOIUIREWNTS 1 _ The Groundwater Compliance Boundary for the disposal system constructed after December 31, 1983, is established at either (1) 250 feet from the waste structures and from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste structures and the waste disposal area. If this facility was constructed prior to December 31, 1983, the Compliance Boundary is established at either (1) 500 feet from' the waste disposal area, or (2) at the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under the North Carolina General Statutes. 2. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. V INSPECTIONS The Petrrzimee or his designee shall inspect the wastewater treatment and disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health. or a nuisance. The Pennittee shall keep an ins on lop or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions takeu by the Permitter. This log of inspections shall be maintained by the Pcrmittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Water Quality or other permitting authority. 2. Any duly authorized officer, employee, or representative of the Division of Water Quality may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for . the purpose of determining Compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate_ 5 NCDENR-DWO Fax:919-733-0719 Feb 23 '99 18:48 P.09/12 V1. GENERAL !COND 1. The issuance of this permit shall not relieve the Permince of the responsibility for damages to surface waters or ground waters resulting from the operation of this program. 2. The Permittee shall designate and employ a certified animal waste mmagcment system operator to be W charge (01C) of the animal waste management system. No animal waste management system shall be operated unless supervised by the OiC. 3. =trhtegy.el level of lagoons and other uncovered waste containment structures must not that provides adequate storage to contain at a rninimern a 25 year, 24 hour storm event, chromic rainfall, plus an additional 1 foot of fi=board. 4. Upon reasonable cause to believe that any activities conducted pursuant to this perrtYit may cause or contribute any waste, directly or indirectly, to be intermixed with"the waters of the State, the DWQ may require any monitoring (including but not limited to groundwater, surface water, sludge, soil and plant tissue) necessary to determine the source, quantity, quality, and effect of such waste upon the waters of the State. Such monitoring, including its scope, frequency, duration and any sampling, testing, and reporting systems, shall meet all applicable Commission requirements. 'Reasonable Cause" may be based on the findings of a related Federal, State, Commission or DEHNR authorized study or report; or on showing that violations of State water quality or other applicable environmental standards have occurred or may occur. 5. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 6. The issuance of this permit does not excuse the Permittee from the obligation to comply with all applicable statutes, rules, regulations, or ordinances (local, state, and federal). 7. If animal production at the facility is to be suspended or terminated, the owner is responsible for developing, implementing and completing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, erosion, and the potential for injury and shall be in accordance with NRCS lagoon closure standards in effect when the closwe plan is developed and implemented. Closure shall also include notifying the DWQ. 8. The annual permit fee shall be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly constitutes grounds4or revocation of this permit. 9. Failure of the Permittee to maintain, in full force and effect, lessee and landowner agreements which are required in the permit, shall constitute grounds for revocation of this permit. 10. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 11. This permit is effective only with respect to the nature and volume of wastes described in this permit for Carroll's Foods, Inc.'s Farm #2539. 12. This permit is not automatically transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Pertnittee, a forestal permit request must be submitted to the Division of Water Quality accompanied by an application fee, documentation .from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 6 NCDENR-DWO Fax:919-733-0719 Feb 23 '99 18:48 P.10/12 13. A set of approve:6 plans and specifications for the subject project must be retained by the Permittee for the � e of the project. 14. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the pmmit for such period of time and under such conditions and limitations as it may deem appropriate. 15. The Perminee, within 60 days of permit issuance, must submit a, nutnagemn nt plan for removal and.disposal of residuals from the existing.lagoon. This plan should include long- term monitoring of sludge production from the nitrificationldenitrification pond. 16. If the system fails to adequately treat the waste generated at this site, the permiuee is responsible for obtaining a Certified Waste Management Plan which meets NRCS standards. Permit issued this the 14th day of August, 1997 TH CAROLLNA ENVIRONMENTAL MANAGEMENT COMACSSION 'k _ M i . . Preston Howard, Jr.J _, Di Division of Water Quali By Authority of the Environments Permit Number AW1820465 Management Commission NCDFNR-DwQ Permit No. AW1820465 August I4, 1997 NEER' S CERTIFICATI Fax:919-733-0719 I Feb 23 '99 18:49 P.11/12 L , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, for the Project Name Locution Permittee hereby state rba4 to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Registration No. Date 8 Daylight TRIANGLE ENVIRONMENTAL INC. February 13, 1998 FEB 18 1998 FAYETTt—vtr P-r REG, Ot-ri(;,c Mr. Paul Rawls North Carolina Department of Environment and Natural Resources Water Quality Division 225 Green Street Suite 714 Fayettville, NC 28301 SUBJECT: innovative Swine Wastewater Treatment System Project No. 01-044-0220 Dear Mr. Rawls: Raleigh, NC 919-828-3150 Charlotte, NC 704-529-5551 Wilmington, NC 910-392-1747 Thank you for taking time out of your busy schedule last week to talk with Stan Taylor. The intent of this letter is to provide the North Carolina Department of` Environment and Natural Resources (NCDENR) with an update on the innovative swine wastewater treatment system located at Carroll's Foods. Inc. - Farm 2539, in Clinton. North Carolina. The treatment system, which integrates nitrification and denitrification biological processes for ultimate nitrogen removal, has coverage under Permit No. AW1820465. The system officially started on December 15, 1997, and had continuous operations through the beginning of February 1998. On February 3, 1998, the system was taken off-line due to a problem with the synthetic liner. The liner, constructed of a 30 mil thick, high density polyethylene material, shifted at several locations along the perimeter of the treatment system and collapsed into the pond on one side. The mixers, aerators, and pumps that are part of the system were shut down once the problem was noticed by Carroll's personnel. The treatment system will remain off-line until the pond can be dewatered and the liner inspected tar damage- The wastewater flow from the nine finishing houses is being temporarily diverted to the existing anaerobic lagoon for treatment. It should be noted that a secondary clay liner is still in place and the collapse of the primary liner poses no treat to the environment as the wastewater in the pond is entirely contained. Although there is no environmental risk associated with the liner problem, the project time line will be temporarily delayed. 295-A N. Green Meadows Dr. Wilmington, NC 28405 910-392-1747 910-392-8654 FAX Mr. Paul Rawls North Carolina Department of Environment and Natural Resources February 13, 1997 Page 2 Triangle Environmental, Inc. (Triangle), in combination with personnel from Carroll's Foods, Inc. and the North Carolina State University - Biological and Agricultural Engineering Department (NCSU-BAE), is actively working to rectify the situation. Triangle will periodically correspond with the Fayettville Regional Office to keep the NCDENR apprised of this project. In the meantime, if you have any questions or comments regarding this project, please do not hesitate to call me at (910) 392-1747, Ext. 33, or Stan Taylor at (919) 828-3150. Sincerely, Adt�pk-�� Anthony D. Smith Environmental Engineer R. Stan Taylor, PEA Principal fp/ADS/RST cc: Dr. Phil Westerman (NCSU-BAE) Bob McLeod (Carroll's Foods, Inc.) State of North Carolina Department of Environment and Natural Resources Fayetteville Regional Office James B. Hunt, Jr., Governor Wayne McDevitt, Secretary DIVISION OF WATER QUALITY December 12, 1997 Mr. Don Butler Carroll's Foods PO Drawer 856 Warsaw, NC 28398 SUBJECT: Permit No. AW1820465 Farm #2539 Certified Waste Management Plan Deadline Sampson County Dear Don: During our December 12, 1997 telephone conversation, you requested confirmation that the subject farm (#2539) meets the December 31, 1997 deadline for obtaining a Certified Waste Management Plan. This facility was issued an individual permit (AW 1820465) on August 14, 1997, for an innovative swine wastewater treatment system. The issuance of this permit assures compliance of the Certified Animal Waste Management Plan having a December 31, 1997 deadline. Should you have any questions, please advise. Sincerely, l Grady Dobson Environmental Engineer GD/bs 225 Green Street, Suite 714 FAX 910486-0707 Fayetteville, North Carolina 28301-5043 An Equal Opportunity Affirmative Action Employer Telephone 910-486-1541 50% recycled/10% post -consumer paper CARROLL'S FOODS, INC. P. O. Drawer 856 WARSAW, NORTH CAROLINA 28398 December 12, 1997 Mr. Grady Dobson Division of Water Quality Suite 714 Wachovia Building Fayetteville, NC 28301 RECEIVFrNN 0 EC 1 6 19 97 RAEVIi1E OFFICE Re: Notification of intent to begin operation of innovative animal waste treatment system at Carroll's Farm #2539 pursuant to Permit #AW 1820465 Dear Mr. Dobson -- This is to provide notification that the waste treatment system referenced above has been installed and will begin operation on December 17, 1997- Our permit requires us to notify your agency 48 hours prior to start up. If you have any questions please feel free to contact me at (910) 293-3434. Sincerely, D er Real Estate Manager DB/sj cf Bob McLeod Anthony Smith DEC 12 '97 01:36PM CARROLL'S FOODS P.1/2 DATE; TO: FRoM: FAX NUW 30L NMMM OF ?AM C ARROLL' S FOODS.. R C. P. Q. Dower M Wm=wr, Y c2miza 22M 910-293;-3d*4 910-Z9�7�'1 (Fax) � k lqy _ n-1=4N RECEIVED DEC 1 2 1997 FAYEiTEMLLE REG. OFFICE A nEC 12 '97 01:36PM CARROLL'S FOODS P . 22 Mr. Crrady Dobson Division of Water Quality Suite 714 Wachovia Building FayettevUle, NC 28301 Dear Mr. Dobson_ CARROLL'S FOODS, INC. P. O. Drawer 856 WARSAW, NORTH GAROUNA 28398 December 12, 1997 Re: Notification of intent to begin operation of innovative animal waste treamwnt system at Carroll's Farm #2539 pursuant to Permit #AW 1820465 This is to provide notification that the waste treatment system refereenced above has been installed and will begin operation on December 17, 1997. Our permit requires us to notify your agency 48 hours prior to start up. If you have any questions please feel free to contact me at (910) 293-3434. Sincerely, I D er Real Estate Manager DB/sj cf. Bob McLeod Anthony Smith DIVISION OF WATER QUALITY August 7, 1997 MEMORAMM TO: Andy Oakley Permits and En ineering - Non -Discharge FROM: Kerr T. Stev n , egional Supervisor Fayetteville Regional Office SUBJECT: Carroll's Foods, Inc., Farm # 2539 Innovative Swine Wastewater Treatment System Sampson County Please find enclosed the staff report and recommendations of the Fayetteville Regional Office concerning the issuance of subject non -discharge permit. If you have any questions or require any further information, please advise. l;"l M M-it .7 Enclosure cc: Technical Support Branch SOC PRIORITY PROJECT: YES— NO_X_ If Yes, SOC No. To: Permits and Engineering Unit Water Quality Section Date: August 6. g97 NON -DISCHARGE STAFF REPORT AND RECOMMENDATION COUNTY: Sam.pson Permit No. WQ N/A PART I - GENERAL INFORMATION 1. Facility and Address: Carroll's Foods, Inc. PO Box 856 Warsaw, NC 28398 2. Date of Investigation: June 20, 1997 3. Report Prepared by: Ed Buchan Environmental Engineer, FRO 4. Persons Contacted and Telephone Number: Don Butler 910-293-3434 5. Directions to Site: East side of SR 1901, approximately .25 miles east of SR 1740 and SR 1901 intersection. Near Hargrove crossroads. 6. Size (Iand available for expansion and upgrading). Currently, approximately 50 acres are available for land irrigation. 7. Topography (relationship to 100-year flood plain included): Attach a U.S.G.S. map extract and indicate facility site. U.S.G.S. Quad No_: U.S.G.S. Quad Name: Faison Faison, North Carolina Latitude: ,35' 04' 25" Longitude. 78112' 56" _ Mostly flat with some steep slopes near Mill Swamp. PART I - GENERAL INFORMATION (continued) 8. Location of nearest dwelling and water supply well: Approximately 700 feet 9. Watershed Stream Basin Information: Cape Fear River Basin a. Watershed Classification: C-SW b. River Basin and Subbasin No.: 03-07-19 C. Distance to surface water from disposal system: Approximately 100 feet PART U - DESCRIPTION OF WASTES AND TREATMENT WORKS L Type of wastewater, sludge or contaminated soil: Swine effluent Domestic 100 % industrial a. Volume: 0 .03� MGD (Design Capacity) b. Types and quantities of industrial wastewater: Swine waste froni' „ confinement houses C. Prevalent toxic constituents in wastewater: NIA d. Pretreatment Program (POTWs only): NIA In development Approved Should be required Not needed 2. Production rates (industrial discharges only) in pounds per day: NIA a. Highest months in the past 12 months: NLA,,,,-, lbs/day. b. Highest year in the past 5 years: — N/}_ lbsiday. 3. Description of industrial process (for industries only) and applicable CFR Part and Subpart: NIA 4. Type of treatment: The proposed system is comprised of a 640,388 gallon nitrification - denitrification pond that will employ an activated sludge process to reduce the amount of PAN entering the existing lagoon. 7. ART IV - EVALUATION AND RECOMMENDATIONS (continued): kRT H - DESCRIPTION OF WASTES AND TREATMENT WORKS (continued) Sludge handling and disposal scheme: Currently, there is no existing sludge handling plan. However, it seems that an alternate application site will have to be procured for sludge disposal. Treatment plant classification: Class H SIC Code(s): 0213 Wastewater Code(s) : Primary--.28 - Secondary Main Treatment Unit Code: 3 l 0 0 3 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds (municipals only)? NIA 2. Special monitoring requests: None 3. Other: PART IV - EVALUATION AND RECOMMENDATIONS Currently, this particular facility does not have sufficient land to treat all the waste (i.e., PAN) generated by the 1,000 sow farrow to finish operation. Therefore, the proposed denitrification system should, in theory, reduce the amount of nitrogen entering the existing lagoon and thereby reduce the amount of land needed for waste application. However, there are some concerns that should be addressed before a permit is issued. They are as follows. 1) Food to mass ratio will probably vary so dramatically between the two (2) hour flushes that the degree of treatment and nitrogen conversion may be very poor. 2) The hydraulic surge of all 18 houses flushing at once will probably short circuit the system as well as possibly affecting associated pumps and pipe lines. PART IV - EVALUATION AND RECOMMENDATIONS (continued): 3) Sludge production may actually increase which would force a significant amount of wasting into the existing lagoon. This situation would be unacceptable as there is probably a significant amount of sludge built up in the existing lagoon due to its > 12 years of service. 4) Eventually, the sludge will have to be land applied. Carroll's Foods, Inc., should develop an alternate site for such an event. 5) System rates as a Grade II facility; consequently, they must have a Grade II or higher operator on site. In summary, it is recommended that the flush system should flush on a staggered schedule (e.g., one house every 45 minutes). This would, hopefully, provide a relatively constant flow to the treatment system. In addition, a sludge handling plan should be provided to the Division of Water Quality to insure proper waste management. Finally, it may also be necessary to remove the animals from the houses on a staggered schedule as well to prevent the resultant lower flows from upsetting the denitrification system. Therefore, if the above mentioned concerns are addressed, it is the opinion of this office that Carroll's Foods, Inc., be issued an individual non -discharge permit. Signature of Report Preparer Water Quality Regional Supervisor S -1-0 _ Date G SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS 11line'of Facility: (&rrc1U 11k-M �253c1 ner or Contact Person: _1 2"Be-r �l�iling Address: Qd.Sox $5G L.tUC lVis . County: Telephone: 010 710 - 31f34 _ Present Classification: titN „ New Facility Existing Facility <n NPDES Per. No. NCOO Nondisc. Per. No.WO _ Health Dept.Per No. Rated by: EMI t �c�>a_r1. _Telephone: Date: Reviewed by: Health Dept Telephone: ,n egtonai O� ffjle'� Telephone: j9izl4S4-is1i Centro ffit:e Telephone: ORC: Grade: Check C(assification(s): Subsurface Spray Irrigation Wastewater Classification: (Circle One) I II III IV _Telephone: Land Application Total Points: - -- II1M Ieh `■: a� ►r!: ice_ s. ! 7, tom.► * JI. :►. N 1=�. !�.► r. !► �1. tea.q: : 1�a l►l y % . :� a. _ •!► SWSURFACE CLA.SaFEATM (check all units that apply) 1—septic tanks 2, pump tanks 3. siphon or purnp-dosing systems 4- sand filters 5_ grease traprnterceplor 6 oiUwaier separators 7. gravity subsurface treatment and disposal_ B_ pressure subsurface treatment and disposal• SPRAY 011' 3 IM C A59FiCATUN (check all units that apply) 1 .preliminary treatment (definition no. 32 ) 2. lagoons 3_5eptle tanks 4- Imp tanks 5. pumps 6—sand fillers 7- grease trapfnterceptor a. oUwater separwore 9— disinfection 10. chemical addition for nutrient/algae control 11. spray hrigation at wastewater In addition to the above classifications, pretreatment of wastewater In excess of these components shvll be rated using the point rating system and will require an operator with an appropriate dual certification. LAND APPLICATtON/RESIDL ALS CLASSIRCATION (Applies only to pemrh holder) 1_ Land application of biosolids, residuals or contaminated soils on a designated site. WASTEWATER TREATMENT FACILITY CLA SWICAMN The following systems shall be assigned a Class I classification, uniPSS the flow is of a significant quantily or the techndogy is unusually complex, to require consideration by the Commission on a case -by -case basis: (Check d Appropriate) 1. DiUwaler Separator Systems consisting only of physical separation, pumps and disposal; 2. Septic TanklSand Filter Systems consisting only of septic tanks, dosing apparatus, pumps.sand fitters, disinfection and direct discharge; 3. Lagoon Systems consisting only of preliminary treatment, tagoons, pumps, disinfection, necessary chemical treatment for algae or nutrient control, and direct discharge; 4. Closed -loop Recycle Systems; 5_ Groundwater Remedialion Systerns consisting only of olfwater separators, pumps, air -stripping, carbon adsorption, disinfection and d£spor,]: 6. Aquacuhure operations with discharge to surface waters; 7. Waler Plant sludge handling and back -wash waler treatment; S. Seafood processing consisting of screening and disposal. a. Single-lamity discharging systems, with the exception of Aerobic Treatment Units, will be classified if permitted alter July 1. 1993 or it upon inspection by the Division. Il is found that the system is not being adequately operated or maintained. Such systems will be notified of the classilication or reclassification by the Commission, in writing. /na hdkovvng scale As used for rating wastewater treatment facilities: (circle appropriate points) ITEM POUTS (1) industrial preneal=orsunfts or ondommal /m> osa;Q-wFLOW opPLANT uw gpd (not applicable to non-contarrinsted cooing waters. slud.ge handling facilities for water purification plants. totally closed cycle xystems(s4s definition No. I I � and facilities consisting only of hem 100.001 250.001 500.001 ' 1�0��u__-_________-___-�_'________--_-____-_� ,pum.om� ' ... .............. -....... .............. ............ .................. 1n 2.0D0,001 (and up) rate I Point additional for each m00.000 gpd capacity uptommaximum m.--_-_uo Design Flow (gN) 1*} pwEU:INAnvumnWpOpsSSsS (imesmwmmuon^m.32) (m) Bar ........-.1 or 4m) Mechanical Screens. ptau*Screens w°cmwmmn"m�**�-__'-__-__-___'__-'_-_--____-� (n) GA�pn�m.._---_-__--____-_.--_--_.-____'-_-'---__-_'--------� or mm MachmmcaloxAerviedqdner*ow: (m) Flow Mmanuft Devics or(1) Instrumented Flow (1) mreass, of Oil Separators. Dissolved Air («) pnm4UIrnxF-AnMsNr Septic Tank (see definition No. 43 b Imhoff (c) -� (d) Settling Ponds or Soft" Tanks for Inorganic Non-1c:ric Malsdaft (sludge, handling lacilltias lot water pudication plans. sand. gravel. stone. and other mining opetations exempt recreational activities such an gem (s) maoOxDkRYrnm*TmNTwvma0Pmmnmmmms (m) cmmw"awnonStaoe (V aw,athm-I-Eio p"mw owyg.m m»llwft ..... Diffused Air System.... Mechanical Air System (fired. floating or rWor)-. Separate Sludge Roaaration ....... (11) Trickling Filter High Rate. - Standard nw/w'---_'--_.__---__----_-_--.�'�___--_-_-_-_'_---� PackedTower ... ..... ............................................... _.................... ................... ... on) Biological Aerated Filter or Aerated BlologitW Fifter (IV) Aerated (va) Stabilization Vx) Single in" system for oonibk*d carbonamous rerneval of BOO and nitrogenous removal by nbrification(sea delb-Olo"No. 12)(Poinlwfor this hem have to bemaddition to Um (5)(affl ':"»"m»(eXmX*«� utillZing it-* soded aeration process (mies dmlrdtion No.3a> utilizing other than the extended aeration proca&iL.-.--- Nutdorri additions to enhance BOD (XI) ftlogical Culture (Super (b) Nitrogenous Stage (1) �m Diffused Air Separate Skidge (11) Trickllrq nu*~mwo wxwndm,* wm,w-_____--____-_-_'_--__-_'_-�'~_______-_________� pmokewT*~wx-__________--.-..-'-.___'-_______---'--_--.-.� Biological Fiftor or Aerated Ellpmglcmo (IV) Rotating Biological 0 Recirculating (o) TERTIARY onADVANCED nREwT»IFNTswlVpROCmmomo (m) Activated Carbon me&' without carbon (u) Powdered m,Granular Act*utemcarbon rwwd- ,wmomcarb*oromw"w°mw�_��~�~__________�''_'_____-.____-__---� with carbon w (h) L&W Application of Treated Effluent (see definiVon No. 22b) (rot applicable for aar4 gravel. None and other 91milar mlnhV operations) by high rate �» Phosphorous Removal bymwlog/calProcess" (See deflMion No. 26) on (k) pwowwmn Ponds ^without Whh��w�_~______�___-__�____—�---_� (1) Post Aeration - cascade ....................». „ .......... „... ............................................. ............ 0 diffusedor mechwdcaL—...».......... _......,........ ....... »...... ..... ........................................... 2 {m) Reverse Osmosis.. ..........».... ..............................................5 (n) Sand or Mixed -Media Mars rat♦._. .„ .. _.. �.------------- ...... „......... „... 2 highrate ......»................ ......................... I .............. 5 (0) Treatment processes for removal of metal or cyanide............. » » ..... ... »........................ ......... i s (P) treatment proms" for removal of toxic matedals other than metal or Cyanide„__.......... ---------------- 15 (7) SLUDGE TREATIMENT (a) Sludge Digestion Tank - Heated (anaerobic)_ »_ »»...._....... „..............10 Aembic.................... ...... ........... » . » ...» ..» ......... »...._.. . ». . »......... ...............5 Unheated (anaerobic) . ... » . _ ...«.. ....»..». ......„....»..».. .. .......»..................3 (b) Sludge Stabilization (d'emical or thermal). „..» .............................. ...................... ...„.»...................... 5 (c) Sludge Drying Beds - i3ravtty.......»...»».».»..».......».....»......... „...»._»..»......» . »»..... »............2 Vacuum Assistad.»».»...................»„.............. ................. .... ......................... .».... ................ .............. 5 (d) Sludge Etuutatlon_......».........»..... ............ ................ ............... ........................... 5 (e) Sludge Conditioner (chemical or _...»......»»......._..... »................ ......_.........5 (f ) Sludge Thickener {gravity)__..„ ... » ...................................................................................3 Ig) Dissolved Air flotation Unit )not applicable to a unit rated as(3)(1))»..... .... ... ..... ».....................................8 (h) Sludge Gas Utilization (Including gas storage)..„ _.. ...............--- _.... ----------_-----_2 (1) Sludge Holding - Aerated»....... ................5 Non -aerated ................ . _.................................... »............ ..................... ... ........ ..... .............. . {)) Sludge Incinerator (not Including activated carbon regeneroion)................................»..»„............. ....... 0 (k) Vacuum Fier. Cemrifugs. or Filer Press or otter similar dewawring devices..___„_„„„.„„„. _ „._ „„ ...10 (a) RESIDUALS UTILIZATKYWDISPOSAL (including incinerated ash) (a) (b) Lagoons .......... ... ...»............ .......................................... »....................»..........„»............................p Lard Application (surlace and subsurface) (see definition 22a) by contracting to a land application operator or landlidl operator who holds the land application permit orlandfill permit ......... ................................................. .......................... ........ ...... ......... ...................... {c) Dedicated Landfitl(buriaq by the pertNttes of the wastewater treatment fac9fty................................. (9) DWECTION (a) Chbrinatton»............_».......»..........................................._..........»_............................................».._......5 (b) (c ) Ozonte..... » ..»....».» ....... „...» .»..» .»._ . » „. »......».»....» » .»�...».........».... » » . 3 (d) Radiation ................. ...................... .» ..... ....... » ...».. ... ....»...»......»..... _ ».»„. » » » » . 5 (10) CHEMICAL ADDITION SYSTEM(S) ( see definition No. 9) (rot applicable to chemical additions rated as Item (3)0). (5)(1)(A). (6)(a). (6)(b). (7)(b). (7)(e). (9a). (9)(b) Or (9)(c) 5 points each, Litt . » . ».. »„ » »......... .................... .................................. ............ ..5 »..»... ............. �__ .. .. » .»„»»...» „„„.�»»»»»..».. »....» .».....»»..»»» ..»».... ...........5 (1 1) L9SCGU.MEC3 U?JTSPROCESSES (a) Holding Ponds, Holding Tanks or Settling Ponds for Organic or Toxic Materials Including wastes from mining operations containing nitrogen or phosphorus compounds In amounts significantly, greater than is common for domestic wastewater., ................„............„.»....„................„..».................................A (b) Effluem Flow Equaltzatbn (rot applicable to storage basins with an Inhererrt In tend application syatmrs} _� (c) Stage Discharge (not applicable to storage basins Inherert In land application systems).. (d) Pumps.. .». .............. ». .». »........».„ ...». .»...»»... ».»» ». „ .. S3� (e) Stand -By Power Supply.. ........................... (1) Thermal Polmlon Control Device.... »». . _....._.._»�_...._......».».».. .» » .... 3 TOTAL POtf�iTS.......»......„.............:.......................................... ' CLASSFiCATION ...--------.----»--------------- Points mert_ _..... .»................................. ....» . »„....„. .- ...........26-50 Points ....... .......... .........-_..................»......„.„..„»»».......».. .„........5t-65 Points Clas N.............. ...»..........................................» . ....» ...... _...».__ BB lJp Points Facilities having a rating of one through four points. Inclusive, do not require a certified operator. — aciiitles having an activaed sludge process will be assigned a minimum classIfIcation of Cress IL Faculties having treatment processes for the removal of metal or cyanide will be assigned a minimum classification of Crass IL Facilities having treatment processes for the biological removal of phosphorus will be assigned a minimum classification of Class Ire. D004 DEFiNITKYJS The following definitions shall apply throughout this Subchapter. (1) Activated Carbon Bads. A physicallchemical method for reducing soluble orpartk material from wastewater effluent; The column -type beds used In this method will have a flow rate varying from two to eight gallons per minute per square foot and may be either upflow or downttow carbon beds. Carbon may or may not be regonarated an the wastewater trtatrrent plant the; (2) Aerated Lagoons_ A basin In which all solids are maintained In suspension and by which biological oxidation or organic matter Is reduced through artificially accelerated transfer of oxygen an a flaw -through basis; (3) Aeration. A process of bringing about Intimate contact between air ar high purity oxygen in a liquid by spraying, agitation or dI fuslonl3a) Exended Aeration. An activated sludge process utilizing a minimum hydraulic delention lima of 18 hours. (4) Agrituhuratty managed Lie. Any at an which a crop Is produced, managed. and harvested (Crop includes grasses, grains, trees, ate.); (5) Air Strlf ping- A process by which the ammonium ion Is first convened to dissolved ammonia (pH adjustment) with It* ammonia then released to the atmosphere by physical means; or other similar processes which remove petroleum products such as benzene, toluene, and xylem; (6) Carron Regeneration. The regeneration of exhausted carbon by the use of a lumace to provide extremely high temperatures which volatRizs and oxidize it* absoibsd impurities; (7) Carbonaceous Stage. A stnnge of wastewater treatment designed to achieve'secondary* effluent "s; (8) Centrifuge. A mechankaf devioa In which centrifugal force Is used to separate solids from Moulds or to separate liquids of different deruNss; (9) Chemical Addition Systems- The addition of chemical(s) to wastewater al an application point for purposes of improving Solids removal, pH;djustmenn, alkalinity control, etc.; the capability to experiment wlth dltftront chemicals and dMeremt applicatlon points to achlevs a specific result will be considered one system; the capability to add chemical(s) to dual units will be rated as one system; capability to add a chemical at a different application points for dmererd purposes will result In the systems being rated as separate systems; (10) Chemical Sludge Conditioning. The addition of a chemical compound such as lime, ferric chlorlde, or a polymer to wet sludge to coalesce the mass prior to Its appiicatbn to a dewalmIng devbe; (11) Closed Cycle Systems. Use of tolling ponds or holding tanks for containmrem of wastewater containing Inorganic, non -toxic materials from sand, graval. crushed stare or other similar operabns. Such systems chat carry a maximum at two points regardless of pumping faciidlee or any other appurtenances; (12) Combined Removal of Carboneceoue BOO and Nitrogenous Removal by Nltdficatlon- A single stage system required to a::.:.. iuvm44 e+iruers ii[ruu an 6C?D and ammonia nftracen within the same blolookal maenr_ I 1 1W 1 7,J� � \�\\'l. '} � /�, '• I`II, .�_f•'�, ,>• ,I— �.ai •• ��'��t"j�� ���'�;+���] �;; IN i LL S r I �J 1, � � :, � l i• ��� l i Jill �` �� ! °I Y .mil t'. 1 � / •T• "� .AI ..��'• � { `,ii. �ti + .j '� '1 I ,• ' •+� +, �`1 � Y?'/� � .� I�"ter'. 4.• .�.�}�.�ll` �.,• ' • ,',•+ • '� ���il,l' 11 I 1 J' �\ { .. / ` ';../•`11�:�\\���,I ,\:.,`1 11 iL/r( �` �� r�� YY\i,i .� • {� j . I rl�,,` # 1 • 1 r � , � ) 1 �� }• �1� 1{ � I � 1.. 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I I} I� }Y 1 .rr.,� � / � �1 '`"'^�Ii 1// V ' � r +'Y{I 7 # flr �1 I+" � 4+� I 1 � � I} I,� � �•� I�;���'`�, ;''' .f{ - ,� � . /•....- /�� \ •• �I I I +1'� T a 1\ it ir'"'tl '1 4 f I •'I IF �I I r` .•, _..r-- � `. �." ../' .' � ,_��... a s • �w.�..�a� ,{�L� (:,.__ ��' 'rWl�lcl, �i � �1 r + } � ]�,-����r.. ��—'�^��. ^_"�/'�.' •Zi►..•�r• 1 ._r\, `•�•w � ) 'r' �. 1i'+�: , Yl '''��.' I If i �I �� � I - ----_ �c;�-�.., �! • �`� �� ...,�, � �. , '�: ` �,`'`} � ,.�"' �. . � 'kl -%� I I :1a .:-' � .I �' fI % • .f r< sllj + . • `;ti • •� .�•L.-,ji(r ti�., .� ;r 1 �, r % afi�-` 14 � +,'11t`IR F11 ��1 I! i I tl# ��� j�'-`✓::.J% / ,, " 1��.,11i<j.;%� :1�. ri r ���*.G' =>r f: ` �, J{ ... , .i + 11' +'�;,a �� � � 1r'/ f �' rr �tJ ;. •t w w■ �w �a.`� �1 + � _� ��� `, 1:,_: .;1 • }I l`i �`�Y1 ( 1��+1 1; 1; to . If1 �' gj YIII Y MOlMA7 (mv ap l 317Iv State of North Carolina j Department of Environment, Health and Natural Resources f` Division of Water Quality James B. Hunt, Jr., Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director F.J. Faison, Jr., President Carroll's Foods, Inc. PO Box 856 Warsaw, NC 28398 Dear Mr. Faison: kT.w [D E H N F=1 August 14, 1997 RECEIVED A U G � U 1997 FAYETTEVILLE REG. 0F=FlCE Subject: Permit No. AWI820465 Carroll's Food, Inc. Farm #2539 Wastewater Spray Irrigation Sampson County In accordance with your application received May 6, 1997, we are forwarding herewith Permit No. AWI820465, dated August 14, 1997, to Carroll's Food, Inc. authorizing the operation of an animal waste collection, treatment, storage and land application system in accordance with this permit. This permit shall be effective from the date of issuance until August 31, 2002, and shall be subject to the conditions and limitations as specified therein_ Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. Any increase in flow or increase in stocked animals above the listed values in this permit will require a modification to this permit and shall be completed prior to actual increase in either flow or number of animals. Please pay attention to Condition VI (15), which states that the permittee, within 60 days of permit issuance, must submit a management plan for removal and disposal of residuals from the existing lagoon. If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150E of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447, Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding. P.O. Box 29535, Raleigh, North Carolina 27626-05M Telephone (919) 733-5oa3 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled)10% post -consumer paper One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this matter, please contact Michael T. Lewandowski at (919) 733-5083 extension 362. MA n�cerely, A. Freston H ar , Jr., P. Sampson County Health Department Krish Sridhar, P.E.; National Environmental Technologies, Inc. Fayetteville Regional Office, Water Quality Section Fayetteville Regional Office, Groundwater Section Bob Cheek, Groundwater Section, Central Office Training and Certification Unit Facilities Assessment Unit NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH ANIMAL WASTE OPERATION PERMIT In accordance with the provisions of Article 2I of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO CarrolI's Food, Inc. Sampson County FOR THE construction and continued operation of a 30,000 GPD spray irrigation treatment and disposal facility consisting of a 85,614 ft3 nitrification/denitrification pond, a 2,546,719 ft3 lagoon(existing), 50 acres of available sprayfield and all other pumps, pipes, and appurtenances to serve 1000 sows (farrow to finish), with no discharge of wastes to the surface waters, pursuant to the application received May 6, 1997, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered a part of this permit. The nitrification/denitrification pond will be used only to treat the waste from the 9 finishing houses with all residuals and wastewater generated from the nitrification/denitrification pond being stored in the existing lagoon. This permit shall be effective from the date of issuance until August 31, 2002, and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS The animal waste collection, treatment, storage and transmission system permitted under this permit shall be effectively maintained and operated as a non -discharge system to prevent the discharge of pollutants to surface waters, wetlands, or ditches_ If Carroll's Food, Inc. is in compliance and unintentionally discharges as a result of a storm event greater than the 25 year, 24 hour storm, the facility will not be considered in violation of this permit. 2. A copy of this permit, certification forms, and lessee and landowner agreements shall be maintained at the farm where animal waste management activities are being conducted for the life of this permit. These documents shall be kept in good condition and records shall be maintained in an orderly fashion. 3. For all new and expanding operations, no collection or storage facilities may be constructed which could be inundated by a 100 year flood. In addition to protection from inundation, the facility shall be designed in order to minimize potential harm to or within the floodplain. 4. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with this permit, the approved plans and specifications, and other supporting materials. Mail the Certification to the Water Quality Permits and Engineering Unit, P.O. Box 29535, Raleigh, NC 27626-0535. 5. The Fayetteville Regional Office, telephone number (910) 486-1541, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an in - place inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. 6. The spray irrigation facilities shall be effectively maintained and operated at all times so that there is no discharge to the surface waters, nor any contamination of ground waters which will render them unsatisfactory for normal use. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions or failure of the irrigation area to adequately assimilate the wastewater, the Permittee shall take immediate corrective actions including those actions that may be required by the Division of Water Quality, such as the construction of additional or replacement wastewater treatment and disposal facilities. 7. The following buffers shall be maintained: a) 400 feet between wetted area and any residence or places of public assembly under separate ownership, b) 50 feet between wetted area and property lines, c) 100 feet between wetted area and wells, d) 100 feet between wetted area and drain ageways or surface water bodies, e) 50 feet between wetted area and public right of ways, f) 100 feet between wastewater treatment units and wells, and g) 25 feet between wastewater treatment units and property lines. II. OPERATION AND MAINTENANCE REQUIREMENTS 1. The collection, treatment, and storage facilities, and land application equipment and sites shall be properly maintained and operated at all times. 2. A suitable vegetative cover shall be maintained on all land application sites and buffers in accordance with the permit. 3. The following are approved sites for animal waste application (see attached map(s)): Application Area [acres] Field No. Owner/Lessee xcludin buffers 1 * Carroll's Foods, .Inc. 6 2* 13 3* 21 4* 0 Total: 50 *Fields planted with Bermudagrass and overseeded with small grain 4. An acceptable pH of the soil shall be maintained on all land application sites to insure optimum yield for the crop(s) being grown. 5. The Plant Available Nitrogen application rates for berrnudagra.ss and small -grain hay (50 lbs of N/ton) and hydraulic loading rates (0.35 in/hr and 21 in/yr) shall not be exceeded. 6. AppIication of animal waste onto land: a. which is used to grow food or fiber crops for direct human consumption that does undergo further processing shall not occur within 30 days of the harvesting. b. which is used to grow food or fiber crops for direct human consumption (e.g., strawberries, melons, lettuce, cabbage, apples, etc.) that does not undergo further processing shall occur preplant , but not during the growing season, or in the case of fruit bearing trees, shall only be applied prior to breaking dormancy. 7. Application of animal waste onto land which is conventionally tilled and with no actively growing cover crop (bare soil) shall be incorporated into the soil within two (2) days after application. This does not include fields that utilize conservation tillage practices. 8. Domestic and/or industrial wastewater from showers, toilets, sinks, etc. shall not be discharged into the animal waste collection, treatment, storage and transmission system. Washdown of stock trailers, owned by and used to transport animals from this farm only, will be peff issible as long as system design accommodates the additional flow and as long as only those detergents and disinfectants are utilized which are labeled by the manufacturer as readily biodegradable. 9. Disposal of dead animals shall be done in accordance with the North Carolina Department of Agriculture (NCDA) Veterinary Division's regulations. 10. Grazing animals on an application site shall be controlled in accordance with Natural Resources Conservation Service (NRCS) Standards. 11. All uncontaminated stormwater runoff from the surrounding property and buildings shall be diverted away from the animal waste lagoons and storage ponds to prevent any unnecessary addition to the liquid volume in the structures. 12. A protective vegetative cover shall be established on all disturbed areas (lagoon embankments, berms, pipe runs, erosion control areas, etc.) Emerging vegetation such as trees, shrubs, and other woody species shall not be allowed to grow on the lagoon dikes or sideslopes. Lagoon areas should be kept mowed and accessible. 13. Disposal of the sludge shall be in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. When removal of sludge from the waste treatment unit is necessary, provisions must be taken to prevent damage to waste treatment unit. The distribution or marketing of residuals from an animal waste operation will require coverage under a separate permit. 14. Solid materials including, but not limited to, bottles, light bulbs, gloves, syringes or any other solid waste from the animal waste operation shall be prevented from entering the treatmentlstorage lagoon and shall be disposed of properly. 15. The facility must have at all times (a) adequate animal waste application and handling equipment on site, (b) a lease for the use of the necessary equipment, (c) a contract with a third party applicator capable of providing adequate waste application, or (d) a contract for the purchase of the equipment. In all cases, the equipment and any contractor must be capable of land applying the waste on the sites specified in this permit in compliance with both the agronomic and hydraulic loading rates for the sites. 16. No traffic or equipment shall be allowed on the disposal area except while installation occurs or while normal maintenance is being performed. M. 17. The accumulation of sludge shall not decrease the existing lagoon's treatment volume, storage volume, or freeboard. MONITORING AND REPORTING REQUIREMENTS Adequate records shall be maintained by the disposed. These records shall include, but information: a. date of irrigation, b. volume of wastewater ii-iigated, - c. field irrigated, d. length of time field is irrigated. Permittee tracking the amount of wastewater are not necessarily limited to, the following 2. Waste collection, treatment, storage and transmission structures (i.e. piping, pumps, reels, etc.), under the control of the owner/operator shall be inspected weekly. Lagoon berms, storage ponds, and structures should be inspected for evidence of erosion, leakage, animal damage or discharge. A written chronological record of maintenance and repairs shall be maintained on the farm and be made readily available during a scheduled inspection of the farm. These records shall also be made available at the request of the Division_ 3. If not already installed at this facility, a level gauge shall be installed within 60 days of issuance of this permit to monitor waste levels. This gauge shall have readily visible permanent markings indicating the maximum lagoon levels at which pump -out must begin, end of pump -out, and freeboard elevations. Where storage ponds are utilized, only a gauge with visible permanent markings indicating the pump -out begin and freeboard elevations need be installed. Caution must be taken not to damage the integrity of the liner when installing the gauge. Waste lagoon and storage pond levels shall be recorded weekly. 4. A representative Standard Soil Fertility Analysis shall be conducted annually on each application site receiving animal waste. The results of these tests shall be maintained on file by the Perr&tee for a minimum of three years and shall be made available to the DWQ upon request. 5. An analysis of the liquid animal waste from the lagoon shall be conducted initially _after issuance of the permit and thereafter as close to the time of each waste application as practical. This test shall be conducted as close to the time of application as practical and at least within 60 days (before or after) of the date of application. This analysis shall include the following parameters: Nitrogen Zinc Phosphorous Copper 6. The sludge depth in the existing lagoon shall be measured on a quarterly basis. The sample shall be taken from a location in the lagoon that is representative of the entire lagoon. Samples shall be taken on or before the last day of January, April, July, and October. 7. Proper records, including maintenance, repair and irrigation records, shall be maintained on site and in chronological and legible form for a minimum of three years by the Permittee. S. Yield records of crops grown in accordance with condition H (3) of this permit shall be maintained on site and in chronological and legible form for a minimum of three years by the Permittee. 9. Regional Notification: The Permittee shall report by telephone to the Fayetteville Regional Office, telephone number (910) 486-1541, as soon as possible, but in no case more than 24 hours following first knowledge of the occurrence of any of the following events; a. Failure of any component of the animal waste collection, treatment, storage and land application system resulting in a discharge to surface waters. b. Any failure of the animal waste treatment and disposal program that renders the facility incapable of adequately receiving, treating or storing the animal waste and/or sludge. c. Spillage or discharge from a vehicle or piping system transporting animal waste or sludge to the application sites which results in, or may result in, a discharge to surface waters. d. Any deterioration or leak in a lagoon system or storage pond that poses an immediate threat to the environment. e. Failure to maintain adequate storage capacity in a lagoon or storage pond that poses an immediate threat to public health or the environment. f. Overspraying animal waste either in excess of the hydraulic limits of the soil or where runoff enters waters of the State. 9. Any discharge that bypasses a lagoon system or storage pond. For any emergency which requires immediate reporting after normal business hours, please contact the Division of Emergency Management at 1-800-858-0368. The permittee shall also file a written report of the occurrence in letter form within 5 days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to be taken to correct the problem and to ensure that the problem does not recur. I V . GROUNDWATER REQUIREMENTS 1, The Groundwater Compliance Boundary for the disposal system constructed after December 31, 1983, is established at either (1) 250 feet from the waste structures and from the waste disposal area, or (2) 50 feet within the property boundary, whichever is closest to the waste structures and the waste disposal area. If this facility was constructed prior to December 31, 1983, the Compliance Boundary is established at either (1) 500 feet from the waste disposal area, or (2) at the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remediation action in addition to the penalty provisions applicable under the North Carolina General Statutes. 2. Any groundwater quality monitoring, as deemed necessary by the Division, shall be provided. V . INSPECTIONS 1 _ The Permittee or his designee shall inspect the wastewater treatment .and.disposal facilities to prevent malfunctions and deterioration, operator errors and discharges which may cause or lead to the release of wastes to the environment, a threat to human health, or a nuisance. The Permittee shall keep an inspection log or summary including at least the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken by the Permittee. This log of inspections shall be maintained by the Permittee for a period of three years from the date of the inspection and shall be made available upon request to the Division of Water Quality or other permitting authority. 2. Any duly authorized officer, employee, or representative of the Division of Water Quality may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the disposal site or facility at any reasonable time for the purpose of determining compliance with this permit, may inspect or copy any records that must be maintained under the terms and conditions of this permit, and may obtain samples of groundwater, surface water, or leachate. V I. GENERAL CONDITIONS The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface waters or ground waters resulting from the operation of this program. 2. The Permittee shall designate and employ a certified animal waste management system operator to be in charge (OIC) of the animal waste management system. No animal waste management system shall be operated unless supervised by the OIC. -3: - The -operating -level of -lagoons -and other uncovered waste containment structures must not exceed the level that provides adequate storage to contairrat a minimum a 25--year, 24 hour_ storm event, chronic rainfall, plus an additional 1 foot of freeboard. 4. Upon reasonable cause to believe that any activities conducted pursuant to this pemait may cause or contribute any waste, directly or indirectly, to be intermixed with the waters of the State, the DWQ may require any monitoring (including but not limited to groundwater, surface water, sludge, soil and plant tissue) necessary to determine the source, quantity, quality, and effect of such waste upon the waters of the State. Such monitoring, including its scope, frequency, duration and any sampling, testing, and reporting systems, shall meet all applicable Commission requirements. "Reasonable Cause" may be based on the findings of a related Federal, State, Commission or DEHNR authorized study or report, or on showing that violations of State water quality or other applicable environmental standards have occurred or may occur. 5. Failure to abide by the conditions and limitations contained in this permit may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. 6. The issuance of this permit does not excuse the Permittee from the obligation to comply with all applicable statutes, rules, regulations, or ordinances (local, state, and federal). 7. if animal production at the facility is to be suspended or terminated, the owner is responsible for developing, implementing and completing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, erosion, and the potential for injury and shall be in accordance with NRCS lagoon closure standards in effect when the closure plan is developed and implemented. Closure shall also include notifying the DWQ. 8. The annual permit fee shall be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly constitutes grounds for revocation of this permit. 9. Failure of the Permittee to maintain, in full force and effect, lessee and landowner agreements which are required in the permit, shall constitute grounds for revocation of this permit. 10. This permit shall become voidable unless the facilities are constructed in accordance with the conditions of this permit, the approved plans and specifications, and other supporting data. 11. This permit is effective only with respect to the mature and volume of wastes described in this permit for Carroll's Foods, Inc.'s Farm #2539. 12. This permit is not automatically transferable. In the event there is a desire for the facilities to change ownership, or there is a name change of the Permittee, a formal permit request must be submitted to the Division of Water Quality accompanied by an application fee, documentation from the parties involved, and other supporting materials as may be appropriate. The approval of this request will be considered on its merits and may or may not be approved. 6 13. A set of approved plans and specifications for the subject project must be retained by the Permittee for the life of the project. 14. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. 15. The Permittee, within 60 days of permit' issuance, must submit a management plan for removal and disposal of residuals from the existing lagoon. This plan should include long- term monitoring of sludge production from the nitrification/denitrification pond. 16. If the system fails to adequately treat the waste generated at this site, the permittee is responsible for obtaining a Certified Waste Management Plan which meets NRCS standards. Permit issued this the 14th day of August, 1997 CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION \,--,A. Preston Howard, ]r., t , Dir r Division of Water Quality UBy Authority of the Environmental Management Commission Permit Number AWI820465 Permit No. AW1820465 August 14, 1997 ENGINEER'S CERTIFICATION 1, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, Project 1Vame Location for the T Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of this permit, the approved plans and specifications, and other supporting materials. Signature Registration No. Date 8 n•ylight OF W A rFR Michael F- Easley, Go%emor Q William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources co 7 Alan W. Klimek, P. E., Director 0 � Division of Water Quality Carroll's Realty Partnership Carrolls Farm #2539 PO Box 759 Rose Hill NC 28458 May 1, 2003 Subject: Certificate of Coverage No. AWS820465 Carrolls Farm #2539 Swine Waste Collection, Treatment, Storage and Application System Sampson County Dear Carroll's Realty Partnership: On April 28, 2003, the North Carolina General Assembly ratified Senate Bill 733 which directs the Division of Water Quality (Division) to extend the expiration date of the Swine Waste Operation General - Permit AWGI00000. Therefore, the General Permit has been re -issued by the Division to extend the expiration date to October 1, 2004. During the period of this extension the Division will be working with all interested parties on the development of anew version of the Non -Discharge General Permit. In accordance with your application received on February 13, 2003 and in accordance with the directive of Senate Bill 733, we are hereby forwarding to you this Certificate of Coverage (COC) issued to CarroIl's Realty Partnership, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. The issuance of this COC supercedes and terminates your previous COC Number AWS820465 which expired on April 30, 2003. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Carrolls Farm #2539, located in Sampson County, with an animal capacity of no greater than an annual average of 1000 Farrow to Finish swine and the application to land as specified in the facility's Certified Animal Waste Management Plan (CAWMP). If this is a Farrow to Wean or Farrow to Feeder operation, there may also be one boar for each 15 sows. Where boars are unneccessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows The COC shall be effective from the date of issuance until October 1, 2004. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. If your Waste Utilization Plan has been developed based on site specific information, careful evaluation of future samples is necessary. Should your records show that the current Waste Utilization Plan is inaccurate you will need to have a new Waste Utilization Plan developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor, does issuance of a COC tote under this hermit convey anv vrovertv rights in either real or personal 2royertv. s++��►► t�l bENR Non -Discharge Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Customer Service Center An Equal Opportunity Action Employer Internet httpJ/h2o.enr,state.nc.us/ndpu Telephone (919) 733-5oa3 Fax (919)715-6048 Telephone 1-877-623-6748 50% reaycled/10% post -consumer paper Upon abandonment or depopulation for a period of four years or more, the Permittee must submit documentation to the Division demonstrating that all current NRCS standards are met prior to restocking of the facility. Per NRCS standards a 100 foot separation shall be maintained between water supply wells and any lagoon or any wetted area of a spray field. Please -be -advised -that any -violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COG or penalties in afcordance -with-NCGS--143 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. If you wish to continue the activity permitted under the General Permit after the expiration date of the General Permit, an application for renewal must be filed at least 180 days prior to expiration. This COC is not automatically transferable. A name/ownership change application must be submitted to the Division prior to a name change or change in ownership. If any parts, requirements, or linutations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the staff member listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. This facility is located in a county covered by our Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. 1f you need additional information concerning this COC or the General Permit, please contact J R Joshi at (919) 733-5083 ext. 363. Sincerely, U for Alan W. Klimek, P.E. Enclosures (General Permit AWG100000) cc: (Certificate of Coverage only for all cc's) Fayetteville Regional Office, Water Quality Section Sampson County Health Department Sampson County Soil and Water Conservation District Permit File AWS820465 NDPU Files State of North Carolina Department of Environment RECEIVED and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director Carroll's Realty Partnership Carrolls Farm #2539 PO Box 856 Warsaw NC 28398 Attn: Howard Hobson Dear Howard Hobson: J U V 6 2000 FAYETTEI/ILLS REG. i3Fr-1CC June 1, 2000 4i• NCDENR ENVIRONMENT AND NATURAL RESOURCES Subject: Certificate of Coverage No. AWS820465 Carrolls Farm #2539 Swine Waste Collection, Treatment, Storage and Application System Sampson County In accordance with your application received on September 13, 1999, we are forwarding this Certificate of Coverage (COC) issued to Carroll's Realty Partnership, authorizing the operation of the subject animal waste collection, treatment, storage and land application system in accordance with General Permit AWG100000. This approval shall consist of the operation of this system including, but not limited to, the management of animal waste from the Carrolls Farm ##2539, located in Sampson County, with an animal capacity of no greater than 1000 Farrow to Finish and the application to land as specified in the Certified Animal Waste Management Plan (CAWMP). The COC shall be effective from the date of issuance until April 30, 2003 and shall hereby void Permit No_ AW1820645 dated August 14, 1997. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWMP, and this COC, with no discharge of wastes to surface waters. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this farm. Any increase in waste production greater than the certified design capacity or increase in number of stocked animals above the number authorized by this COC will require a modification to the CAWMP and this COC and shall be completed prior to actual increase in either wastewater flow or number of animals. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. Upon notification by the Division of this COC's expiration, you shall apply for its renewal. This request shall be made within 30 days of notification by the Division. . 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 An Equal Opportunity Affirmative Action Employer 50% recycled/1090 post -consumer paper Certificate of Coverage AWS820465 Carrolls Farm #2539 Page 2 This COC is not automatically transferable. A name/ownership change application must be submitted to the DWQ prior to a name change or change in ownership. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply-for-an-individual..non-discharge-permit by contacting the engineer listed below for information on this process. Unless such a request is made within 30 days, this COC shall be final and-bindirfg_- - - The subject farm is located in the Fayetteville Regional Office. The Regional Office Water Quality Staff may be reached at (910) 486-1541. If you need additional information concerning this COC or the General Permit, please contact Sue Homewood at (919) 733-5083 ext. 502. Since , ,A Kerr T. Stevens cc: (Certificate of Coverage only for all cc's) Sampson County Health Department �Fayetteville.Regional:Off ce,-Water-Quality=Section Sampson County Soil and Water Conservation District Permit File NDPU Files Animal Waste Management Plan Certification COPY (Please type or print all information hat dots tot wuirc a signature) E or New or Expanded (Please circle one) "Y"!L;RQU11 Y EC 4N General Info -nation: - 177Y Name of Fain 0AjUoLQs #=A gtA 253y Non �'eN o-L - Owner(s) Name:�2A te,2ccLs p . Trc Phone No lon2 __3!L34, Mailing Address: f?C- &y, &SE A, Vj .9S Farm Location: County Farm is located in: _S4 &g_0- o kf Four even Digit Hydrologic li nit: o 3 o 3 o o o 6 I/ oa / o Cw Latitude and Longitude: _L � �-�' � 5 " 17� n /.Z ' ,S6 n ' Integrator: Cc MVA q t4 0- w A pa,, Please attach a copy of a county road reap with location identified and describe below (Be specific: road names, directions, milepost, etc.): 'Si ids cF s",') 1 ;30 i APP2c;r-t P+a-1 -F-t� - - Cuss R�A:>� Operation Description: Type of Swine No of Animals Type of FouLrry No of.inimats 0 We a to Feeder OLayer 0 Feeder to Finish QPullets (} Farrow to Wca,n Q Farrow to Feeder Barrow to Finish 1000 Other Type of Livestock: Q Guts Q Boars Type of Cat:1e No of Anirnelr QDairy QBecf Number nf.Artimals: Fxpandig `Operrrrior� Only Pre��totuTJestgn Capacxry f#ddrrinviul Design Capacity Tora1-Design Canadf I Acreage Available for Application:_ I22 .4- Required Acreage: 11G Number of LagoouslStorage Ponds: 2 Total Capacity: : 55_ T 3 Cubic Feet (0) Are subsurface drains present on the farm: YES or � (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) Owner/hia.nager A;reement I(we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) lcrrow that any expansion to the existing design capacity of the waste treatment and storage system or construction of ;tow facilities will require a new ce »;&cation to be submined to the Division of Environmental Manage -tent be ore the new animals are stocked. I (ire) undcrsurd that there must be no dischar,a of animal waste from the storage or application system to surface waters of the state either, directly through a .pan -made conveyance or .`rom a storm event less severe than cite 25-vear, 3-hour storm and there must not be run-off from the application of animal waste. I (we) understand :hat run_aff of pollutants from loungm- and 'heavy use areas :gust be rninimiazd using technical standards dc•felcped by the Nauural Resources Conservation Service. the approved plan will be ilc d at the :are: and at the of ce of ;.he :ocai Sod and Nvatc: Consc;-radon Distract. [ (we) i_tow that rnodiucation must be approved by a technical specialist and submitted to the Soil and Water Conservation Distr ct pros to i rrle ne :cation. A change ifs land ownership requires Amac . notification to DENT ors new czntification (ii the approved pion is changt,') yithin 50 days of a title transfer_ Name of l Signature: Name dT1 Signature: Owner: (. '1\(�_ktU.�, VZAA 4 -PAkigt- tiger (if different from owner): Date: 9 9ffi Date: AWC -- August 1, 1997 Muephy-Brown, LLC 07/10/2002 P.O. Box 856 Warsaw, NC 28398 Grower(s): Farm Name: NUTRIENT UTILIZATION PLAN Carroll's Foods, Inc. 2539 Court Sam son Farm Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish 1000 Wean to Feeder Feeder to Finish Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of-siji15ce water and groundwater. Tile plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied_ This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 B00119220319 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crap type. time must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.):' Capacity Type Waste Produced per Animal Total Farrow to Wean 3212 gaVyr gal/yr Farrow to Feeder 4015 gal/yr gal/yr 1000 Farrow to Finish 10585 gales 10 585,Q0.0 __ggVy gal/yr Wean to Feeder 223 gal/yr Feeder to Finish 986 gal/yr gal/vr Total 10,585,000 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 5.4 lbs/yr Ibs/yr Farrow to Feeder 6.5 Ibs/yr Ibs/yr 1000 Farrow to Finish 26 Ibs/yr 26,000 lbs/yr Wean to Feeder 0.48 Ibs/yr Ibs/yr Feeder to Finish 2.3 Ibs/yr Ibs/yr Total 26,000 lbs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 138.3 Total N Required 1st Year: 36554.5 Total N Required 2nd Year: 0 Average Annual Nitrogen Requirement of Crops: 36,554.50 Total Nitrogen Produced by Farm: 26,000.00 Nitrogen Balance for Crops: (10,554.50) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 B00119220320 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or out to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N I bushel B Hybrid Bermudagrass - Grazed 50 Ibs N 1 ton C Hybrid Bermudagrass - Hay 50 lbs N I ton D Com - Grain 125 Ibs N / bushel E Com - Silage 12 Ibs N I ton F Cotton 0.12 Ibs N 1 Ibs lint G Fescue - Grazed 50 Ibs N 1 ton H Fescue - Hay 50 Ibs N I ton I Oats 1.3 Ibs N I bushel J Rye 2.4 Ibs N 1 bushel K Small Grain - Grazed 50 Ibs N 1 acre L Small Grain - Hay 50 Ibs N / acre M Grain Sorghum 2.5 Ibs N / cwt N Wheat 2.4 Ibs N / bushel O Soybean 4.0 Ibs N / bushel P pine Trees 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables_ See attached map showing the fields to be used for the utilization of animal waste. 4 of B B00119220322 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/animal Farm TotaUyr Farrow to Wean 0.84 Farrow to Feeder 1 1000 Farrow to Finish 4.1 4100 Wean to Feeder 0.072 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4100 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 20500 pounds of plant availabl"itrogen-to.utilize.-Assuming-yo"pply-this-PAN-to-J-+yb;id-bermuda-grass-hayland-at the — rate of 300 pounds of nitrogen per acre, you will need 68 acreas of land. If you apply the sludge to com at a rate of 125 pounds per acre, you will need 164 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions_ Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 B00119220323 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr ' inches 9858 495 Goldsboro V 0.4 1 9858 1 A,2 8 3 Norfolk C 0.5 1 9858 1 B& 1 C Or'burg C 0.5 1 1 D-1 F Wagram C 0.6 1 F"IMIS 6 of 8 B00119220324 Additional Comments: The crop code V designates summer truck crops. All applications on these crops will be pre -plant. 7 of 8 800119220325 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: 2539 Owner: Carroll's Foods, Inc. Manager: OwnertManager Agreement: l/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Itwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, o-land-apply-the-animal-waste-descfibed-in-this-nutrient-management-pler. T-his•equipment— must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the fans office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Carroll's Foods, Inc. Signature: ,,,� .• �cc �� — Date Name of Manager (if different from owner): Azzy„/Uo/Ch Signature: Date Name of Technical Specialist: Dawn Williamson Affiliation: Murphy -Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: k-A,_YK- -Id-UZ Date 8 of 8 B00119220326 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when here is'a—change in the operation, increase in the number of animals, method of application, recievinq crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 B00119220327 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 20#3 1300119220328 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 B00119220329 i ecnnical< 3pecianst t.ertitication 1. As a technical specialist designated by the North Carolina Soil and Water Conservation Commussion pursuant NCAC 6i .0005, I certify that the animal waste management system for the farm named above has an animal wavy management plan that meets or exc—s standards and specifications of the Division of Environmental Management (DEM) as specified in 15A NCAC 2H.02I7 and the USDA -Natural Resources Conservation Service (MRCS) and/or the North Carob=a Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and I5A NCAC 6F .0001--0005. The ioilowing elements are included in the plan as applicable. While each category desig*rat a technics! specialist who may sign mc;. certification (SD, SI, WL'P, RC,I) the technical specialist should only certify parrs for which they are technically competent. II. Certification of Design A) Collection. Storacre, Treatment Sv tem Crse :he appropriate box ( Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. () New- etnanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection s•.stems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications - Name of Technical Specialist (Please Print) /yDlt/ � . f1f'CSrn I Affiliation: 04 IZGLL Date Work Completed: I p a'o Address(Agency) Phone No: q t Zq 3 -- 3 4-34- Signature: � Date: q/ 7% 99 1 B) Land Application Site (WUP) The plan provides for minimum separation (buffers); adequate amount of land far waste utilization: chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): W�Qt7 I 64_,2a5 0^4 Aifi.liation: �f,qR, .L.Cs F:2,00s, _27;lc Date Work Completed: Address (Agency): P. D. $� � UJA�W( K.C. �S Phone No. � iG- :43.- 3434- Signature: -�� Date: 7I `-f 9 C) Runoff Controls from Exterior Lots Check the appropriare box (► Facility without exterior lots (SD or WL]P or RC) This facility does not contain any exterior lots. { j Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been rdesigneci in accordaac_ with technical standards developed by MRCS, Name of Technical Specialist (Please Print): Affiliation: C�4,e f-�ovs roc Date Work Completed: S Address (Agency): t7. tu5� Phone No.: U1 Sri Wl K 2S3g8 ci l C +34 Signature: Date: ci i 7 J� AWC — Augvst t, 1997 n} Application and Handling Equipment Check ,he .AApropriare bo-r (vf"' Existing or expanding --acility with existinv •caste a ulication equipment (Wq:? or 1) .- x. =l waste application equipment specified in the plan has been zither Feld c-alibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for tithing of application has been established: required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). {) New._exyanded. or -existing f26114V without szistinr waste anniication equiorttent for sarsv-irri Zt n (I) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates: a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the, plan) . Nesw,exoanded.or existing factitty without extstlne waste ypnitcation equipmenr for land snreadtng not usln2 sorav itriba-tion. (WUP or I) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loadin* rates; a schedule for tinting of applicaions has been established: required buffets can be maintained; calibration and adjustment guidance are. contained as part of the plan). Name of Technical Specialist (Please Print): Affliation:G4� L� F a,r ,ncc. Date Wor': Completed: % — Address(Anency): ��56,W W C Phone No: 8 �/� -z43- 34_34 Signature: Date- E) Odor Control,_ Insect Control, Mortality Management and Emer-gency Action Plan ISD,SI,WUP,RC nr Il The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortaility Management Checklist and an Emergency Action Plan. Sources of boot odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and 3est Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Manangement Plan and the Emergency Action Plan are complete and -can be implemented by this facility. Name of Technical Specialist (Please Print): Aftiliation,2,Q,-,I,,S F'-'- Date Work Completed: Z+ Address (Agency): P o2s3gSPhone No.: q to a 3 3 - 34 3 4- Signature: Date:. R i T i 4 g F) Written Nntice of Nee or Ex andina Swine Farm The following signature block is only to be used for new or expanding swine tams that begin construction after June 21. 1996. If the facility was built before June2l. 1996, when was it constructed or last expanded iG 9—L `a . l(we) certify that I(we) have attempted to contact by certified trail all adjoining property o%mers and all propery ori-ners who own property located across a public road, street or highway from this new or expandin, ;wint- `arm. The notice was in compliance with the requirements of NCGS 106-805. A copy or the notice and a list of the property G-Mers notified iS 3ttac7ed- Name of Land Owner: I Signature: Daie: Name of Manager (if different from owner): Signature; Date: I AWC — August 1, 1997 III. Certification of Installation A) Collection Storage. Treatment Installation Neweipanded or retrofitted facility (SI) Animal waste storage and treatment structures such as but not limited to lagoons and ponds, have been installed in accordancw with the approved plan to meet or exceed the minimum standards and specifications. For existing facWU 'thout retrofits, no certification is necessary. Name of Technical Specialist (Please Print): 1 i Affiliation: Date Work Completed: j Address(Agency): Phone No.: Signature: Date: B) L;Lnd Application Site (WL"P) Check the appropriate box (� The cropping system is in place on aH land as specified in the animal waste management plan. () Conditional :approval. all required land as specified in the plan is cleared for planting; the croppinng system as specified in the waste utilization plan has not been established and the owner has committed to established the vegetation as specified in the plan by (monthlday/year); the proposed cover crop is appropriate for compliance with the waste utilization plan. () Also check this box if appropriatc if the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erasion control; Name of Techaical Specialist(Please Print): Z L • �c35o nt Affiliation: C1�RQct mass, _, Date Work Completed: " �v•s-� �a Address(Agency):a SC W.�1SAW, NC.1 Phone No.:glazc.3_ 3 43 4- Signature: Date: -7 7 This following signature block is only to be used when the box for conditional approval in M.B above has been checked. I (we) certify that I (we) have committed to establish the =pping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosioc control, and will submit to DEM a verification of completion from a Tecluzical Specialist within 15 calendar days following the data specifed in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject hue (us) to an enforcement action from DEM. Name of Land Owner: Signature: Date: Name of -'Manger (if different from owner): Signature: Date: 1 AWC — August 1. 1997 C) Klinort Contrnls trom Exterior Lots (RQ Facility with exterior lots ,Llethods to minimize the run off of pollutants from lounging and heavy use areas have been installed as specified in the'plan. ' For faciIities�thout-exterior Iots. no certification is necessary. Name of Technical Specialist (Please Print): N to Affiliation: Date Work Completed: Address(Agency): Phone No.: Signature: Date: D) Anplica.tion and Handling E4uipment Installation (WW or I) Check :he appropriate block ( Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. () Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan; required buffers can be maintained, calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. {) Conditional approval: Animal waste application and handling equipment specified in the plan has be --a purchased and will be on site and installed by (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with cropping system contained in the plan; and calibration and adjustment ,guidance have been provided to the owners and are contained as cart of the nlan_ Name of Technical Specialist (Please Print): .4,E.,W Azb L- . 44t� i3 J c:; 1,a Affiliation: CA,Q2clL's � c,05 C. Date Work Completed: Ice 0 Address(Agency): p��� , Wiit� N -c. �`34 £� Phone No.: c l o a43 --343 4- Signature: . r 1 n Date: cI 7? 4 9 i ne ronw4ing signature wocsc is oniv to be used when the box for conditional approval to IU 1) above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subiect me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Date: i Name of Nlanager(if different from owner): Signature: Date: E) Odor Control, Insect Control and 1vlormlity Vtana,2ement fSD.Sl.WURRC orI) fethvd-5 to control odors and insects as specified in the Plan have been installed and are operationai. T:Ze mortal':: management system as specified in the Plan has also been installed and is ooerational. Nance of Technical Specialist (Please Print): I �1�SLM Afr`lliation:C4R&a5 F �KC- Date Work -Completed: 4Jz¢ Iq7 Address (Agency) P ,, �5 �'� :839 $ Phone No.: q 1 o �93 - 43 4 Signature: �s � Date: c f Cf AWC -- August 1, 1997 5 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality Non -Discharge Permit Application Form (THIS FOR.1f MAY BE PHOTOCOPIED FOR USE AS AN 0RIGLV.-1L) General Permit - Liquid Animal Waste Operations This application is for new or expanding facilities only. The design portions of the Animal Waste Management Plan (AV4NIP) certification form, Part II, must be included with this application prior to the application being accepted as complete. Application Date: _ 9 - 9 - 9 9 I. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. AMlicants initials 1. One completed and signed original and two copies of the application for General Permit - Aainiai Waste operations; f 1' 2. Three copies of a general location reap indicating the location of the animal waste facilities and field locations where anirnal waste is disposed; 3. Three copies of pages 1-3 of the Animal Waste Management Plan (AW -V) Certification Form, including Part II (Certification of Design Items A-F). If the facility does not have Pan II of the AW T,, completed, it must be completed prior to submittal of a general permit application for animal waste operations- 4- Three copies of the Animal Waste Management Plan (AWNW) used for facility design_ II. GENERAL INFORMATION: 1. Fartu's name;, e.44?,oLL.s )AQAT .-A� 2 53 9 2. Print Land Owner's nan2e: L'ARRot/-s 3. Mailing address: /a. fox 956 City: 1(14R5,4w State. N. c 7jp_ �z 339-P Telephone dumber: ( 9/a ) 293 34 3 4- 4. County where farm is located: 6A Mpfe N 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): TRAY-'e tv AEA - J4&M 4(Se.�_ off KC4o3 Ta sp 190 (, —ties L ,'nr t5-a,,--w) s!q /-%/ 9oR .4PAao . Z nr rc�s. _ Q04 ew cRPr: 6. Print Farm titanager's name (if different from Land Owper): 7. Lessee's I Intel ator's name (if applicable; please circle which type is listgd): FORM: AWO-G-NE 3121f97 Page 1 of 3 III. OPERATION INFORMATION: I . Fa..-m No.. S2 (county number): 465 (facility number). 2. Please complete the table below as it applies to your facility using the certified design capacity. The -No- of Artittials" should be the maximum number for which the waste management structures were designed 1= of Swine No of AZmrrtslS T= gfgoujtZv Alo, of animals T,= of CardeCattle No of Anima1.c 0 We= to Feeder 0 Dyer 0 Dairy 0 Feeder to Finish 0 Non -Laver 0 Bi--f 0 Farrow to Weau (T sow) 0Turkey 0 Farrow to Feeder 0 sow) 0 Farrow to Finish (# sow) /OOo r Other Type of Livestock on the farm: No. of Animals-, 3. Acreage cleared and available for application: J=. 4- ;Required Acreage (as listed in the AW 1P): t �� Q-- 4. Number of Lagoons: 2 ;Total Capacity: 2,-ss7, 5 33 Cubic Feet (ft') Number of Storage Ponds: ; Total Capacity: Cubic Fret {ftz) 5. Are subsurface drains present within 100' of any of the proposed application fields? YES or� (please circle one) 5. Are subsurface drains present in the vicitriry or under the proposed lagoon? YES or `�`J (please circle one) 7. Does this facility meet the siting requirements in Senate Bill 1217? (Swine Only) YES or (please circle one) What was the date that this facility's swine houses and lagoon were sijed? _ 41 "Fgg What was the date that this facility's land application areas was sited? ¢ /'S' IV. APPLICANT'S CERTIFICATION I, IA lk 0. 0 (� 5 k f✓ 1& 4,j - A klam tR 5 . ,a (Land Owner's name listed in question II_?), attest that this application for � A&A_1)II' S r tA(Qv1A t� ag 3It _(Farm name listed in question 11.1) has been reviewed by me and is accurate and complete to the best of my knowledge_ I understand that if all required parrs of this application are not completed and that if all required supporting information and attachments are not included. this application package will be returaed to me as incomplete. Signature Date ` --�ws��•AC�.s V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Managers name listed in question 11.6), attest that this application for (Farm name listed in question 11.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required pare of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COLIPLETED APPLICATION PACKAGE, TtiCLUT7lNG ALL SLtPPORTI`G LNTORMATIOL A-`-D MATERLALS. SHOUD BE SENT TO THE FOLL.OATNG ADDRESS: NORTH CAROLINA DIVISION OF WATER QUALITY WATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOY 29535 RALEIGH, NORTH CAROLINA 27626-0335 FORM: AN O-G-NE 3/21/97 Page 2 of 3 rings arouna the tail_ ! ne rest or me rur is a gray -brown. The raccoon usually nests in a hollow tree, preferably near water. Raccoons eat a wide variety of foods, both plant and animal. They feed on grain, fruits, insects, crayfish, frogs and birds. The raccoon does not actually wash its foods, as many people believe. ':•�1 �=T However, they often play with their food in water if there is water nearby. AAM'.�i53 9 to LA �• a>+ ,ni'-- ,�u '� r/ ,tom •yi � '' " �` ��' � ` It �,,. � u4./ _� ,y�• rt� � '.,u , •fir" 4 a• 'O :�! ,+ �_ �+ Na�r9' - � _ ' •�` ,� �"�� /'."ram"'. ,1 ,µ, � 'L �, `� ..•' • _ III\ - � r � • ,,,4 � • - Y • '� 1 .1?� �r4i 1 '>< ,a`-• • _ '7''�' •�� „Y .gym , . ..r•�. ,,, -- ,. ,o .v• .,n - — ro ,.rwr �' �'„ '�/ , �A .A,..� ..+, � .U► .Hi ;.� ,d% .,J ,tii Y ,aJ r• Imo' r f ra!• 'JPl VW / ,.. 1 � • � / . ♦ � Y ' . � � y . ' s �� • :sue ,Y ,+v ,Y � •9► 3y i',s►;r .� 't ,y r`I Operator:AS-BUILT" FM2539 County: SAMPSON Date: 09/07/99 Distance to nearest residence (other than owner): 1500.0 feet 1. AVERAGE LIVE WEIGHT (ALW) 1000 sows (farrow to finish) x 1417 lbs. = 1417000 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 0 sows (farrow to wean) x 433 lbs. - 0 lbs 0 head (wean to feeder) x 30 lbs. - 0 lbs Describe other : 0 Total Average Live Weight w 1417000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1417000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 1417000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 1011. Avr-RaCr- Inside top width (feet)---------------------- 250 Top of dike elevation (feet)----------------- 48.0 Bottom of lagoon elevation (feet)------------ 34.8 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------- 2.5 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 1006.0 245.0 12.2 AREA OF TOP LENGTH * WIDTH = 1006.0 245.0 AREA OF BOTTOM LENGTH * WIDTH = 945.0 184.0 246470 (AREA OF TOP) 173880 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 975.5 214.5 836979 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6 246470.0 836979.0 173880.0 2.0 Total Designed Volume Available .= 2556569 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 1011.0 250.0 252750.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 252750.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 1417000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 2588387 gals. or 346041.0 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * Volume = 0.0 cubic feet 180 days storage/7.48 gallons per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall - 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 147437.5 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 147437.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 346041 cubic feet 55. 0 cubic feet 5C. 147438 cubic feet 5D. 147438 cubic feet TOTAL 640916 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===== =====> 7.0 inches 25 year -- 24 hour rainfall==================> 7.0 inches Freeboard============_________=_______==_=_-> 1.0 feet Side slopes====--==--===--===--=========--==> 2.5 1 Inside top length===========================> 1011.0 feet Inside top width============================> 250.0 feet Top of dike elevation=======================> 48.0 feet Bottom of lagoon elevation==================> 34.8 feet Total required volume=======================> 2057916 cu. ft. Actual design volume=====--=================> 2556569 cu. ft. Seasonal high watertable elevation (SHWT)===> 0.0 feet Stop pumping elev.===-__--------------------=> 44.2 feet Must be > or = to the SHWT elev.==========> 0.0 feet Must be > or = to min. req. treatment el.=> 40.8 feet Required minimum treatment volume===========> 1417000 cu. ft. Volume at stop pumping elevation============> 1890790 cu. ft. Start pumping e1ev._________________________> 46.3 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 2409131 cu. ft. Volume at start pumping elevation===========> 2385570 cu. ft. Required volume to be pumped================> 493478 cu. ft. Actual volume planned to be pumped==========> 494780 cu. ft. Min. thickness of soil liner when required==> 1.9 feet *v4.5 BuIL7'" �/ 7. _=� BY: p[r�as�� APPROVED BY: DATE: 917199 DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: Z�aPM wAs [ �t�T�?.J "�D PRlo a z/z� 6��00 Xai-ss. ZALKiAf r71QOM /ftC:/SiErQEa S�J�P[!�rYd,QJ n/Otx��_ _ SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 46.3 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 44.2 . This temporary storage, less 25 yr-- 24 hr storm, contains 493478 cubic feet or 3691219 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. SHEET 1 OF 2 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATION PREPARATION: ----------------------- The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: ----------------------------------- The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthf ill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.9 ft. ------ ------------------------------------------------- NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over - excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall'be backfilled as specified to grade with a SCS approved material (ie - CL,SC,CH). REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. SHEET 2 OF 2 Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains are encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with good material such as SC, CL, or CH. Carroll's Foods, Inc. Areas and Volumes Report September 07, 1999 FM2539 11:23 AM Drawing: volume Surfaces: Existing Name Thickness Area Volume (sq ft) (cu yd) Areas of Interest bottom 157073.04 inside top 245326,50 r-1 iD + Cat L c c r� j C =, In z557) =5 -13 4-5-4) C=3�') Page 1 !il��i! �I !i I �� JI i � "+-, � lj 1iili H"11 Ic! i t !° I li I I ii ICI ! i ;I 1 IP !i j� it I I[I I' � � i--�I�� i E'. ,; 'si I i I jl I 1;'I�lii;j i+�ia� II +t��' ,�' ��; !j 4;1Iflll� I�lil?1 II�I� , ! II!Il�illiill� � �1li ill � II Ij II`'• Daylight Plot of all data for the surface: Proposed Project: PEROiE 3 Drawing: farm 39 col. Number: Location: Bid Data: Engineer: Owner: Estimator: Prepared by: using Sitswork .00 30 orientation: -*s.w | Inclination: 20.9 -o.w ````````, 0 . -1a.o ' .^.... -14,e0:'�.``````__ Lower Left Proposed Minus Existing Project: 4"NoWNUM Drawing: form 39 ual. Bid Date: Engineart Prepared kiW: using 5itawark 30 Surface Difference MEMORANDUM TO: Anthony Srrnith FROM: Stan Harts DATE: May 19, 1997 SUBJECT: Carolls Foods Site EIevations Following are the site elevations that Bob McCloud and I measured on 3/20/97. The measurements were taken with a laser Ievel and are rounded to the nearest 0.1 foot (Bob said this was adequate)_ An arbitrary benchmark was established on the Northeast corner of the concrete loading chute pad ` { assumed to be +100.00' MSL) SE Comer of future lagoon -047�7- 96.1 NTT_ Corner of future lagoon 96.2 SW Corner of future lagoon 96.4 NW Corner of future lagoon 98.3 Ground Elevation of Well PZ-1 96.2 Top of Casing of Well PZ-1 98.2 Invert of discharge pipe near clean out 95.3 (where future lagoon pipe will "T" in) Invert of discharge pipe into existing lagoon) 94.0 If you have a site map 1 will be glad to identify these points to expedite any submissions to the state. Also you may want to pass these on to Bob at Carroll's . Thanks and let me know if I can help. i IF NCDEH�ti 1t .Tune 5, 1997 Page 2 • The pertinent elevations for Farm #2539 are as follows (see attachment): swine house concrete pads: 100' (minimum) nice/denite pond top elevation.: 96' (approximate) cute/deriiie pond inlet: 94.5' (approximate invert of pipe) rite/denite pond overflow: 95' (approximate invert of pipe) existing lagoon discharge pipe: 94' (invert of pipe) Note: All elevations are measurements above mean sea level. • NET utilized previous experience and the United States Environmental Protection 46 Agency's Nitrogen Control Manual (see attachment) to establish design nitrification and denitrification rates. PIease do not hesitate to contact me at (910) 392-1747 Est. 33, if you have any more questions or comments regarding the permit application_ Very truly yours, NATIONAL ENYIItON-INIEN-TAL TECILNOLOGIES, LNC. Anthony D. Smith Environmental Engineer ADS/fp Attachments cc: Bob McLeod, Carroll's Foods, Inc (with attachments) Philip Westerman, NCSU - BAE. Department (with attachments) SOIL INVESTIGATION TO DETERIMINE SUITABILITY OF LAGOON SITE Grower's Name n) County Date 3-11r C1 7 State A)VI, -IL A c c.r c SKETCH OF PROPOSED LAGOON SHOWING WHERE BORINGS WERE M4DE t7 T� Depth Boring Number Ft. 1 12 3 4 5 6 7 8 9 110 0-1 s 1-2 2-3 3-4 4-5 5-6 r S C- 6-7 7-8 8-9 7- 9-10 10-11 I I - 12 12-131 --)C— L I SHWT (Seasonal High Water Table) Signature & Title 4— Date TYPES OF MATERIAL ENCOUNTERED IN BORING UNIFIED CL4SSIFIC4TI01V GW Well graded gavels; gravel, sand mix SC Clayey sands; sand --clay mixtures GP Poorly graded gravels ML Silts, silty, very sands: sandy or clayey silt GM Silty gravels; gravel -sand -gilt mix CL Clays of low to medium plasticity GC Clayey gravels. ravel -sand -clay mix CH Inorganic clays of high plasticity SW Well graded sands. sand -gravel mix MH Elastic silts SP poorly graded sands OL Organic silts and silty clays, low plasticity SM Silty Sands OH Organic clays, medium to high plasticity 1. Suitable material for liner is available Yes No Remarks: 2. Explain hazards requiring special attention in design (seepage, spring, rock, etc.) 3. General Remarks: The soil borings for this investigation represent only that particular confined area. If during construction, different materials are encountered, necessary modifications wz1I be made in design. At the time of certifi- cauon, the waste treatment lagoon must meet all MRCS standards and specifications including liners, side slopes, compaction, capacity and outer requirements. Depth Boring Number Ft. 11 112 l3 14 15 16 17 18 19 20 0-1 1-2 2-3 3-4 4-5 5-6 6-7 7-8 8-9 9-10 1a-11 11-12 12-13 REV. DATE I DESCRIPUC" 1 4/97 1 MODIFIED POND LOCATION & FLUSH HRS. ❑ = 800 GALLON FLUSH TANKS (Flysh Cycie: 1 Flush/2 Hrs.) NURSERY E]0El❑IID FARROWING ❑ GE57ATION ❑ BREEDING TO SPRAYII FIELDS I �I FINISHING FINISHING FINISHING FINISHING FINISHING FINISHING FINISHING FINISHING FINISHING 96 cc- TO FLUSH TANKS N V� ,., L.J a ti 3 i sr-nnwi CARROLL'S FOODS FARM #2539 NITRIFICATION/DENITRIFICATION q�,? POND (LINED) PROJECT E"GE"EE.R CUEMT/Mir a. SMITH CARROLL'S FOODS DRWarsaw, North Carolina j�ATIO�ial. E.WiRON36E�TAL ECH:loLOGt£5.L4c. K.FA.FAIRCLaTH �1�+^� CHECKED FAIRIM #2 1 39 — SITE DIAGRAM LATE SCGLE PQGJECT HO. SHT Il No. REV. Wilmington, NC 6/Z1/96 1 NONE 375001 I P:\375\375--iPD1 1 1 1200 2400 lZ% 1B 1C 1D 1E 1F 2A 2B 2C 3A 33 5A 5B 5C 5D 5E 5E S FARM 2539 # 82-465 ACRES 4.35 7.56 5.78 3.23 3.01 2.06 4.97 4.31 3.20 3.29 2.xo 20 20 20 8.0 5.5 5.0 PREPARED er:cs"n Fooa+, ft OATr' =W i TWE:09'37 45AM PAGE:, Page I WASTE UTILIZATION PLAN ------------------------ Producer-----:CARROLL'S FOODS, INC. County: SAMPSON Name of Farm- : FARM 333 2539 Location-------: PO BOX 856 WARSAW, NC 28398 Phone -------- :910 293-3434 Type Operation--------------: FAR -FINISH Number of Animal-----------: 1000 Storage Structure----------: Anaerobic Lagoon Method of application------: Irrigation Amount of waste produced per year---------------: 19943 tons/year Amount of plant available N (PAN) produced/year-: 26000 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementingyour waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. Page 2 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management commission. Page 3 YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Lbs. N Month to No. Na. Type Code /Acre Unit Acres Used Apply 7356 5 F GOLDS. Z 1 80.00 400 FEB-MAY 7356 5 F GOLDS. Y 1 80.00 5.0 400 NLY-OCT 7356 5 E GOLDS. Z 1 80.00 440 FEB-MAY 7356 5 E GOLDS. Y 1 80.00 5.5 440 JULY-OCT 7356 5 D GOLDS. Z 1 80.00 640 FEB--MAY 7356 5 D GOLDS. Y 1 80.00 8.0 640 jULy-OCT 9858 1 A WAGR. K N/A 50.00 217.5 S-APRIL 9858 1 A WAGRA. C 5.5 50.00 4.4 1196. MAR-OCT 9858 1 B WAGRA. K N/A 50.00 378 S-APRIL 9858 1 B WAGRA. C 5.5 50.00 7.6 2079 MAR-OCT 9858 1 C WAGRA. K N/A 50.00 289 S-APRIL 9858 1 C WAGRA. C 5.5 50.00 5.8 1589. MAR-OCT 9858 1 D ORANG. K N/A 50.00 161.5 S-APRIL 9858 1 D ORANG. C 6.3 50.00 3.2 1017. MAR-OCT 9858 1 E ORANG. K N/A 50.00 150.5 S-APRIL• 9858 1 E ORANG. C 6.3 50.00 3.0 948.1 MAR.-OCT 9858 1 F ORANG. K N/A 50.00 103 S-APRIL 9858 1 F ORANG. C 6.3 50.00 2.1 648.9 MAR-OCT 9858 2 A NORF. K N/A 50.00 248.5 S-APRIL 9858 2 A NORF. C 6.1 50.00 5.0 1515. MAR-OCT 9858 2 B NORF. K N/A 50.00 215.5 S-APRIL 9858 2 B NORF. C 6.1 50.00 4.3 1314. MAR-OCT 9858 2 C NORF. K N/A 50.00 160 S-APRIL 9858 2 C NORF. C 6.1 50.00 3.2 976 MAR-OCT 9858 3 A NORF. K N/A 50.00 164.5 S-APRIL 9858 3 A NORF. C 6.1 50.00 3.3 1003. MAR-OCT 9858 3 B NORF. -K N/A 50.00 105 S-APRIL 9858 3 B NORF. C 6.1 50.00 2.1 640.5 MAR-OCT 7356 5 A GOLDSB. Z 1 80.00 1600FEB-MAY 7356 5 A GOLDSB. Y 1 80.00 20.0 1600JULY-OCT 7356 5 B GOLDSB. Z 1 80.00 160CFEB-MAY 7356 5 B GOLDSB. Y 1 80.00 20.0 1600JULY,flCT_ 7356 5 C GOLDSB. Z 1 80.00 1600 FEB-',AA_Y 7356 5 C GOLDSB. Y 1 80.00 20.0 1600jULY-OCT Total 122.4 27660 Available Nitrogen (includes commercial) 26000 Surplus Or Deficit -1660 Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass(graze)-tons C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fescue(graze)-tons H=Fescue(hay)-tons I=Oats-bu . J=Rye -biz . K=Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fall Vegetables Z=SDrinq Vegetables O=Soybeans-bu. R=Matua(graze)-tons U= iilIet(g~aze) -tons Applying the above amount of waste is a big job. You should plan Page 4 management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small drain etc, is to be removed for hay or silage, care should be exercised not to to let small drain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hair or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic landapplication of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4100 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 20500 lbs. of PAN to utilize. assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen per acre, you will need 68 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre, you will need 164 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, spit types, realistic yields, and application methods. Page 5 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Applic Applic Tract Field Soil Rate Amount No. No. Type Crop (infhr) (inches) 7356 5 GOLDS VEGET. 0.4 <1.0 9a T8-- 1 WAGS CB SG 0.6 - 0.96 98 8 CB SG 0. <1.0 8 8 � 90KF- C13/Sd 0.5 c. This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 160 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or Page 6 , one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION WUP AMENDED TO SHOW VEGETABLE CROPS TO BE IRRIGATED ON TRACT Page 7 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: FARM 2139 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing designcapacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24- hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: CARROLL'S FOODS, INC. (Please print) Signature: Date: Name of Mana er (If dif erent om owner) F �1 Signature: L-= _ 1Q ,c i- Date:. Name of Person Preparing Plan: Howard Hobson (Please print:) Affiliation: Carroll's Foods, Inc. Phone: 910-293-3434 Address: P O Drawer 856 Warsaw, NC 28398 Signature:. Date: iC 4 S Page 8 EXHIBIT A--6 KRCS , NC JUNE, 1996 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation of land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretation of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393-Filter Strips) 5. Odors can be reduced by injecting the waste of disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should applied to saturated soils, during rainfall events, or when the surface is frozen. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy. Page 9 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after 10j1J95, shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial pro- vided adequate vegetative filter strips are present (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet from wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by landowner. 14_ Waste shall be applied in a wanner not to reach other property and public right-of-ways. 15. Animals waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over spraying. _ Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a "technical specialist". Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or - drift from the site. 15. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shll be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. IS. If animal production at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piing, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption = it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years and a liquid waste analysis be taken at least twice each year consistent with waste utilization plan. Poultry litter shall be tested prior to application_ Soil and waste analysis records shall be kept for five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. EMERGENCY ACTION PLAN PHONE NUMBERS DWQ y10-- '/96 - IS11I EMERGENCY MANAGEMENT SYSTEM gf I SWCD 910 - NRCS - 9 - `f63 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or Ieave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of darn. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b_ Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers action include_ a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump_ c_ IN -lake sure no siphon occurs_ d. Stop all flows in the house, flush s} stems, or solid separators. December 18. 1996 e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon- b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side was and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d_ Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - _ After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b_ If spill leaves. property or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d- Contact CES, phone number - - , local SWCD office phone number and local NRCS office for advice/technical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to ndnimixe off -site damage. - a. Contractors Name:_ wedgy &-5. b_ Contractors Address: u r i e� c' c. Contractors Phone:_ qX9 4 S_5a `S7dS 2 December 18, 1996 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc_) a. Name: /40"d L A Lso� b. Phone:_ 2ZV -_?93 -3z13-1 4w �Zo - 9,a - 93_54 6H) 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, I996 Mortality Management Methods (check which method(s) are being implemented) ❑. Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death The burial must be at least 300 feet from any flowing stream or public body of water_ a Rendering at a rendering plant licensed wader G.S. 106-168.7 ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December 18, I996 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (liquid Systems) Rush Gutters Accumulation of solids f0f Flush system is designed and operated suftieiently to remove accumulated solids from gutters as designed. (t}' amove bridging of accumulated solids at discharge Lagoons and Fits Crusted Solidi Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of rx7 more than 6-a inches over more than 30% of surface. Excessive Vegetative Decaying vegetation (kKlMaintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter_ (Dry Systems) Feeders Feed Spillage () Design. operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. (� Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulations of feed: residues (} Reduce moisture accumulation within and around immediate perimeter of teed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around food storage as needed. Animal Holding Areas Accumulations of animal wastes ( ) Eliminate low area that trap moisture along fences and feed wastage and other locations where waste accumulates and and disturbance by animals is minimal. ( I Maintain fence rows and filter strips around animal holding areas to minimize accumulations of 'Wastes (i.e. inspect for and remove or break up accumulated solids as needed). AMIC—November 11, 1996 Storage tank or basin Partial microbial decomposition () Bottom or midlevel loading surface Mixing while filling (} Tank covers Agitation when emptying O Basin surface mats of solids I I Proven biological additives or oxidants Settling basin surface Partisi micobiel decomposition {) Extend drainpipe outlets underneath liquid Mixing while filling level Agitation when emptying {) Remove settled solids reguieriy Manure, slurry or sludge Agitation when spreading { } Soil injection of slurrylsludges spreader outlets Volatile gas emissions I ) Wash residual manure from spreader after use ( ) Proven biological additives or oxidants Uncovered manure, slurry Volatile gas emissions while drying ( ) Soil infection of siurrylsludges or sludge on field surfaces ( I Soil incorporation within 48 hours t 1 Spread in tNn uniform layers for rapid drying {) Proven biological additives or oxidants Dead animals Carcass decomposition { f Proper disposition of carcasses Dead animal disposal Carcass decomposition ( ) Complete covering of carcasses in burial pits pits ( 1 Proper locationiconstruction of disposal pits Incinerators Incomplete combustion ( ) Secondary stack burners Standing water around improper drainage !Grade and landscape such that water drains facilities Microbial decomposition of away from facilities organic matter Manure tracked onto public Poorly maintained access roads ( ) Farm access road maintenance roads from farm access Additional Information: Available From: Swine Manure Management; 0200 Rule/BMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management: Pit Recharge —Lagoon Treatment; EBAE 128-88 NCSU-BAE Swine Production Facility Manure Management: Underfloor Fluse—Lagoon Treatment; EBAE 129-88 NCSU-BAE Lagoon Desig and Management for livestock Manure Treatment and Storage; EBAE 103-83 NCSU-BAE Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; P!H-33 NCSU-Swine Extension Environmental Assuranc Program: NPPC Manual NC Pork Produces Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Florida Cooperative Extension The issues checked ( ) pertain to this operation. The landownerlintegrator agrees to use sound ;udgment in applying odor control measures as practical. I certify the aforementioned odor control Best Managment Practices have been reviewed with me. T '(Landowner Signature) f I AMOC--!November 11, 1996 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Swine production ( egetetive or wooded buffers; (.-1' Kacommended best management Practices; (,YFiood judgment and common sense Animal body surfaces Dirty manure -covered animals (rt5ry floors Floor surfaces Wet manure -covered floors ( "Slotted floors; ( ►' /Waterers located over slotted floors; (4"Feeders at high and of solid floors; i (%VScrape manure buildup from floors; ( ) Underfloor ventilation for drying Manure collection pits Urine I requent manure removal by flush.Pit recharge.orscrape Parital micorbial decomposition i 1 Underfloor ventilation Ventilation exhaust tans Volatile gases; VFen maintenance; Dust I tl tificient air movement Indoor surfaces Dust luvwashdown between groups of animals i 4�eed additives; (a'Fe*der covers; "ad delivery downspout extenders to feeder covers Flush tanks Agitation of recycled lagoon ( I Flush tank covers liquid whiles tanks are filling ( I Extend Fill lines to near bottom of tanks with anti -siphon vents Flush alleys Agitation during wastewater ( I Underfloor flush with underfloor conveyanance ventilation Pit recharge points Agitation of recycled lagoon (} Extend rechard lines to near bottom of liquid while pits are filling pits with anti -siphon vents Uft stations Agitation during sump tank filling (I Sump tank covers and drawdown Outside drain collection Agitation during wastewater I) Box covers or junction boxes conveyance End of drainpipes at lagoon Agitation during wastewater (I Extend discharge point of pipes underneath lagoon liquid level Lagoon surfaces Volatile gas emissions �,Poper lagoon liquid capacity Biological mixing Correct lagoon startup procedures Agitation [-f Minimum surface area -to -volume ratio 14 Minimum agitation when pumping i } Mechanical aeration (} Proven biological additives Irrigation sprinkler nozzles High pressure agitation (0 igate on dry days with little or no wind Wind draft (] Minimum recommended operation pressure (04ump intake near lagoon liquid surface ( I Pump from second stage lagoon AMOC--November 11. 1996 n .I '• •. 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If I '1 I TI� ? - f ',IJr' � ''',y •r` _1,;'j{�I, ti��� xc nwc¢•i�ryag�`ps ova$, y �_] ' ''' ,�1 /v' � 1 •I ( y 114,E i' -9 y� �� ey I l!� R ,/ � f }• . �, , r ! 1 • } 1 i � . f ��' �. 1 4`7 - } .f, t s$ +Y r �l:r .. ; �•/ o/I t'�•r OF I I � I i ,.}�-lj'- Sl-I--j�..-LI {.LIi.l.�.++ I } 1{ .� `' ' '�CJ r'�^-�,�' �•,1�f,' '-^ v s¢g �N N � •S' •V� �� + m j() 1 'rW I? NOINITJ (f1Q9 Z9 t 31YVNO.7) I ago a 1N osts a Animal Waste Management Plan C dCige {Plisse [OPY . �ct, t_ vpe ar print all iniot-ita[ion 4 a[ oes no[ a `�cf SEURO . Eck. or New or Expanded' (Please circle one) ISEP 1 3 1999 General Information: hbn-Dischaige Permilfing Name of Farm c'A ��r�l,l�` 5 i—A ZrA Facility No: Owner(s) Name: G2ARAc 4.Tgc.. Phone No: lc z ' -�4 Mailinc, :address: /00. ADx 6SE W,4 w N( C • -?-g 3S Farm Locarion: County Farm is located in: :SAm p5 c ,, a- Fourtaen Digit Hydrologic Unit: 0 3 0 3 oo o ,, // oo / o �-� k� U oug s Latitude and Longitude: �S' C* .25 1 Z - /;Z S- n Integrator: CorM,aK tA GtiNKr1 Please attach a copy of a county road map with location identified and describe below (Be specific: road. names, directions, milepost, etc.): E,sr Sl6s camg I3c i . Ape ao,, tor7—,Es_� - 1 M it. rk [_^_ 17S—r' G ! ek - WfAfL i4Az6ozoccs OCO ss RDA:Dt�, Oaeration Desc; nation: Type of Swine No of Animals Type of PouLry No of animals 0 Wean to Feeder Otaye: 0 Fcader to Finish OPallcts 0 Farrow to Wean 0 Farrow to Feeder }`arrow to Finish Z000 Other Type of Livestock-- 0 Gilts 0 Boars Type of C--de NO of Animals O Dairy 0g1=f Number of animals: Ezpa,u.�ng o��arlo,� only " • P, revrvrtt Destgir Caaaeiryddstxo�xa! Design Capacuy Totci Design Cavariry Acreage Available for Application: f22— .¢ Requires Acreage: / Number of Lagoons/Storage Ponds: 2 Total Capacity: 3 3 Cubic Feet (fP) Are subsurface drains present on the farm: YES or �" (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) *�itX]1i 7�"lIf]RXXT[IK �1L]I[]K]K]KX]IC]�[X]I[*X]It �K �R �R]k�*Z�k*ik ik]R �IX�**]I[**X*#IK �K*YXXX]C yeXXXX]If )It X]K 1k ]k*1K 1L ]RTC.*"k �GXi��akX�k ye yeXye X]K �KX ae Owner/Manager Agreement I(we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures estabLlshed to the approved animal waste management Plan for he farm named above and will implement these procedures. I (we) know that any expansion to the existing design capac-ity of the waste treatment and storage syst-.-- or construction or new facilities. will require a new certification to be submitted to the Division of Environmental Management before the new animals arc stocked. I (we) understand that tier _ must be no disc:targe of animal waste from the storage or application system to surface %vaters of the state either directly through a man-made conveyance or from a storm event less severe than the'_'S-ye.,ar, 2 --hour storm and there must zot be run-off from the application of animal waste. I (we) understand :hat runt -off of pollutants front lounging and heavy use areas must be ;ninirnized using technical standards developed ay the Natural Rcsourccs Conservation Sc:vice_ The approved plan will be fried at the :ar and at the oC:cc of the local Soil and Water Conservation Dist :ct. I (we) 'snow that ;modification must be approved by a technica! specialist and submitted to GMtC Soil a: d Watcr Corser-redo n District prior :o implerne ntation_ A change in !arid ownersiip requires wriaey notnica ion to DEM or a new canitication (if'.hc approve: Pisa is clang-t!) 'AiLhin 50 days of a tittc ;ransfc-. Name of d Owner: , f �k4 4 t Signature: 5�,: Date: 4q Name tanager (if different from owner): Signature: Date: AWC -- :august I. 1997 i ecnnicai z)peciatist Lertitication x. As a technical specialist dmignated by the North Carolina Soil and Water Conservation Cormnussion pursuant to 15, NCAC 6F• .00005, 1 certify that the animal waste management system for the farm named above has an animal waste managemeat plan that meets or exceed standards gad specincatious of the Division of Environmental Vlanagemeat (DEM) X, specified in I5A NCAC 2H_0217 and the USDA -Natural Resoum= Conservation Service (MRCS) and/or the North Carolina Soil and Water Conservation Comatission pursuant to 15A NCAC 2FLO217 and 15A NCAC 6F .0001-.0005. The following elements are included in the plait as applicable:. While each category designates a technical specialist who may sign each certification (SD, SI, WI1'P, RCJ) the technical specialist should only cmtify pars for which they are technically competent. II. Certification of Design :- A) Collection Storage. Treatment Svstem Cne the appropriate box ( Existing, facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. () New, exvanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have beets designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (PIease Print) Affiliation: c : Date Work Completed:Ip SS Address(Agency).�x� GRS►aW C.ra Phone No: �r �q 3 - 3434-- I Signature: Date: 7I 9 B) Land Application Site L% U The plan provides for minimum separation (buffers); adequate amount of land for waste utilization; chosen crop is suitable for waste management; hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print): AlvWAeD L. k,4r---r3so-,4 Affdiadon:Cn,2Z,,'LC�, F:23n0s, _mc. Date Work Completed:ZZ io Address (Agency): P a &,y, UJA�� K.C. Phone No: �, �_ ::G 3 y 3434 Signature: - _ ,�_ J Date: 9 J'1q 9 Q Runoff Controls from Exterior Lots Cheek the appropriate box ( Facility without exterior lots (SD or WT3P or RC) This facility does not contain any exterior lcrs. { } Faciliry with exterior lots (RC) Methods to tn.inirruz the run off of pollutants from lounging, and heavy use areas have been designed in accordancw with technical standards developed by MRCS. Name of Technical Specialist (Please Pant):�����so�r A;=filiation:C �' ous �v5 rrc - Date Work Completed: �� $ i Address (Agency):xS� 1�1r;RSAk! t� C. Phone No.: � r'B Q 10 2 9 334 Signature: , . Date11�1r{ 7ri 4 AWC — August 1, 1997 D) Application and Handlin: Equipment Check :he .-ippropriare box (►Y"' E.,(xistin , or expanding facility with existing waste application cauinment (W-UP or _) Ard=] waste application equipment specified in the plan has been either Field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste 7=agerrent plan: (existing application equipment can cover the area required by the plan at rates not to exceed tither the specified hydraulic or nutrient loading rates, a schedule for timing of application has been estabiished, required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). () New. expanded, or existing -facility without eXi5tiMQ1A' Ste application equivnnerit for MraV irrimstiort (1) Animal waste application equipment specified in the plan has been designed to apply wart: as necessary m accommodate the waste management plan: (proposed application equipment can :over the area ;squired by the plan at rates not to exceed either the specified hvdmulic or nutrient loading rates: a schedule for timing of applications has be:-n established: required buffers can be maintained; =libration and adjustment ,uidancc are contained as part of th= plan). () New.eznanded.or existing facility without existing waste application e,ouipment for land spreading not usi_r.g snrav irrigation. (WisP or I) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management puss; (proposed gpplication equipment can cover the ar--2 required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule or tithing of applicaiors has been established: required buffers can be maintained; calibration and adjustment guidance are contained as part of :he Name of Technical Specialist (Please Print): ! Affiliation: Date Work- Completed- j Address(Agency): Phone No: �I c>--Z�r3- 3 4-3 ¢ + Signature: Date. 3 rl I -r 1 �f q I The waste management plan for this facility includes a Waste Management Odor Control Checklist. an Insect Controi Checklist, a Mortaility Management Checklist and as Emergency Action Plan. Sources of both odors and insects Save been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Manangement Plan and the Emergency Action Plan are complete and'can be implemented by this facility. Name of Technical Specialist {Please Print): Affiliation i� � � Date Work Completed. 44Z4 q II Address (Agency): p � , v- 1 �D�1aA'9- Phone No.: r'l.t_ -203gG CtIG ;�33--3434- Signature:y� Date: E� Written Notice of New or Expanding Swine Farm The following signature block is only to be used for new or expanding siwine farms that begin construction after ?ur.e ZI. 1996- If the facility was built before ?une?l. 1996. when was it zonstruct_.d or last expanded tci e S certify that I(we) have attempted to contact by certified ;nail all adjoining property ow -hers and all proodn', owners who own property located across a public road, street or highway from this new or -!xpandina swine farm. The notice was in compliance -ith the requirements of NCGS 106-805- A copy of the notice .and a list of the proper y owners notified is attach--d. Name of Land Owner: Signature: Date: Name of Manager Of different from owner): i Signature: Date: AWC -- August 1. 1997 III. Certification of Installation A) Collection Storage. Treatment,lnstallation New. txyanded or retrofitted facility (5I) animal waste storage and treatment structures such as but not limited to lagoons and ponds, have beta installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilidg without retrofits, no certification is necessary. f Name of Technical Specialist (Please Prim): I I Affiliation: Date Work Completed: Address(Agency): Phone No.: Signature: Date: B) Land Application Site (WUP) Check the appropriate box (� The cropping system is in place on all land as specified in the animal waste management plan. {) Conditional approval: all required land as specified in the plan is cleared for planting; the cmppin, system as specified in the waste utilization plan has not been established and the owner has committed to established the vegetating as specified in the plan by {monthlday/year); the proposed cover crop is appropriate far compliance with the waste utilization plan. () Also check this box if appropriate if the cropping system as specified in the plan can not be established on newly cleared landwithin 30 days of this certification, the owner has committed to establish an interim crop for erosion control; Name of Technical Specialist (Please Print): Lv35c Af filiation: CARDCtl`S IF- _ Date Work Cora leted. P fo Address (Agency) : P ,_ '6 SE , W'I RSA Vtl, r4 C. I� Phone No.: I? l a z - 4 3 4 Signature: - - Date: Thus following signature block is only to be used when the box for conditional approval in lU.B above has been checked. I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and if appropriate to establish the interim crop for erosioa control, and will submit to DELI a verification of completion from a Technical Specialist within 15 calendar days following the date specifed in the conditional certification. I (we) realize that failure to submit this verifieatioa is a violation of the waste management plan and will subject me (us) to an enforcement action from DEtit. flume of Land Owner: Signature: Date: Name of Manger (if different from owner): � Signature: Date: AWC — August 1, 1997 Q Kunott Uontrnis trom Exterior LAtts (RC) Facility with exterior lots Methods to minimize the run off of poiiutants irom lounging and heavy use areas have bern installed as specified in the'plan. ' For facilities' lots. Iots. no certification is necessary. Name of Technical Specialist (Please Pant): N t A Affiliation: Date Work Completed: Address( E!ency): Phone No.: Signature: Date: D) Avulication an Handling Equipment Installation ( UP or 1) Check :he appropriate block (,K Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. (} Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agre:.s with the requirements of the plan; required buffers can be maintained, calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. { } Conditional approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with cropping system contained in the plan; and calibration and adjustment guidance have been provided to the o%mers and are contained as part of the plan. Name of Technical Specialist (Please Print): Affiliation: L. f Y CtLiS o o� Date Work Completed: i4 8 Address(Agency): p & 8L� a56 W��it.[ ri c -.,83 r Phone No.: I o �43 -34-3 4- Signature: � � Date: 9117 f 9 � The following signature block is only to be used when the box for conditional approval in III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM. a verification of delivery and installation from a Tecbzic.al Specialist within 15 calendar days following the date specified in the conditional certification_ I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner: Signature: Date: Name of Manager(if different from owner): Signature: Date: E) Odor Control. insect Control and 4(or'tality Manavernent fSD,SI.WURRC orll Methods to control odors and insets as specified in the Plan have been installed and are operational. The morality management system as specified in the Plan has also been installed and is operationai. _ Name of Technical Specialist (Please Print): Afftliation:cou.a F Address (Agency) Signature: AWC — AuCrtsst 1, 1997 5 / • /-mil oN Date Work Completed: 41,,1q 7 Phone No.: 910 a93 - 3 +3 4- Date: q ) -1 State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality lion-Dischal-ge Permit Application Form (THIS FORM 34AY BE PHOTOCOPIED FOR USE AS AN ORIGLYAL) General Permit - Liquid Animal Waste Operations This application is for new or expanding facilities only. The design portions of the Inp Animal Waste Management Plan (AWMP) certification form, Part H, must be included with this application prior to the application being accepted as complete. Application Date: 9 - 9 - -1-1 I. REQUIRED ITEMS CHECKLIST Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicants Initials 1. One completed and signed original and two copies of the application for General Permit - Animal Waste Operations; 2. Three copies of a general location trap indicating the location of the anima] waste facilities and field locations where animal waste is disposed; 3. Threw copies of pages 1-3 of the Animal Waste Management Plan (AWIMP) Certification Form. including Part II (Certification of Design Items A-F). If the facility does not have Part U of the AW,� completed, it must be completed prior to submittal of a general permit application for l animal waste operations. 4. Three copies of the Animal Waste Management Plan (AW`NIP) used for facility design - II. GENERAL INFORMATION: 1. Farm's name;. L'/jA�PoLL s FARM -w- 2 53 9 2. Print Land Owner's name: 0, 4,fRgZZ s AG h6h4&t-&L1N:Ak 3. Mailing address: Box 5.54 City: AR5AW _ State: A(-'C• 7.)p: 53, 98 Telephone Number: ( 9/0 ) :Z93 =34 3 4- 4. County where farm is locatgd: 5 A M05e 5. Farm Location (Directions from nearest major highway. Please include SR numbers for state roads. Please include a copy of a county road map with the location of the farm identified): TifAYEL Wxsr- M ALSOV ON IM(C4.03 7,5 sR i 9o/ . —4,ek 4 Ejq- r5a,�,7-Ao) - /9sa xz,,e 4AAe- x . 2 nrr ew tEFr 5. Print Farm Manager's name (if different from Land Owner): 7. Lessee's I Integrator's name (if applicable; please circle which type is listed) - FORA: AWO-G-NE 3/21/97 Page 1 of 3 III. OPERATION INFORMATION: 1. Farm No.: $-2— (county number): 465 (facility number). 2. Please complete the table below as it applies to your facility using the certified design capaeiry. The "trio. of Animals" should be the maximum number for which the waste management structures were designed T= of Swine No. 2f Anirnlls I= rafpoultry No. of .Ani1vlte of Carde 0 wean to Feeder 0 Layer 0 Dairy 0 Feeder to Finish 0 Non -Laver 0 Beef 0 Farrow to Wean (r sow) 0 Turk: y 0 Farrow to Feeder (# sow) 0 Farrow to Finish (,# sow) /DO41 Other Type of Livestock on the farm: No. of Animals; 3. Acreage cleared and available for application: IZt • '4- ;Required Acreage (as listed in the AW ti1P): d. Number of Lagoons: 2 : Total Capacity: 2,557, 5 33 Cubic Feet (ft3) Number of Storage Ponds: :Total Capacity: Cubic Feet (0) S. Are subsurface drains present within 100' of any of the proposed application fields? YES or(�P (please circle one) 6. Are Subsurface drains present in the vicinity or under the proposed lagoon? YES or 0(please circle one) 7. Imes this facility meet the siting requirements in Senate Bill 1217? (Swine Only) YES or (90 (please circle one) What was the date that this facility's swine houses and Iagoon were s4ed? -/ /,?RgF Wbat was the date that this facility's land application areas was sited? ¢ !9 e IV. APPLICANT'S CERTIFICATION 1, C iA Ik R 01 t , 5 k P—A 14'1 -� 01 k-� lam ok S In « to _ (Land Owner's name listed in question 11.2), attest that this application for L A&ADI I `,e, t-- iA0zLm if z 5 3It (Farm name listed in question 11.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting informatioa and attachments are not included- this application package will be rents ted to me as incomi)lete. Signature Date 00L= kkko1 s v6 W y 0,k tuClfz `-� ' P V . MANAGER'S CERTIFICATION: (complete only if different from the Land Owner) I, (Manager's name listed in question II.6), attest that this application for (Farm name listed in question IL1) has been reviewed by me and is accurate and complete to the best of my knowledge_ I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, rNCLUDING A.L.L. SUTPORTING LN'FOR-AIATION AND MATERIALS. SHOULD BE SE\7 TO THE FOLLOWLNG ADDRESS: NORTH C.AROLINA DIVISION OF WATER QUALITY "'ATER QUALITY SECTION PERMITS AND ENGINEERING UNIT POST OFFICE BOY 29535 RALEIGH, NORTH CAROLIN.A 27626-0535 FORA: A«'O-G-NE 3/21/97 Page 2 of 3 Operator:AS-BUILT" FM2539 County: SAMPSON Date: 09/07/99 Distance to nearest residence (other than owner): 1500.0 feet 1. AVERAGE LIVE WEIGHT (ALW) 1000 sows (farrow to finish) x 1417 lbs. = 1417000 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other : 0 Total Average Live Weight = 1417000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1417000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 1417000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet) ---------------------- 1011. 0� AVr.QACF- Inside top width (feet)----------------------- 250 Q Top of dike elevation (feet)----------------- 48.0 Bottom of lagoon elevation (feet)------------ 34.8 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 2.5 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2.5 2.5 2.5 2.5 1006.0 245.0 12.2 AREA OF TOP LENGTH * WIDTH = 1006.0 245.0 AREA OF BOTTOM LENGTH * WIDTH = 945.0 184.0 246470 (AREA OF TOP) 173880 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 975.5 214.5 836979 (AREA OF MIDSECTION * 4) CU. FT. = AAREA TOP + (4*AREA MIDSECTION) + AREA BOTTOMU * DEPTH/6 246470.0 836979.0 173880.0 2.0 Total Designed Volume Available = 2556569 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 1011.0 250.0 252750.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 252750.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 1417000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 2588387 gals. or 346041.0 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons per CF Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 147437.5 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.0 inches / 12 inches per foot * DA Volume = 147437.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 346041 cubic feet 5B. 0 cubic feet 5c. 147438 cubic feet 5D. 147438 cubic feet TOTAL 640916 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 25 year - 24 hour rainfall==================> 7.0 inches Freeboard===================================> 1.0 feet Side slopes==______________________=____,-__> 2.5 : 1 Inside top length===========================> 1011.0 feet Inside top width=====____= _________________> 250.0 feet Top of dike elevation============= =========> 48.0 feet Bottom of lagoon elevation==================> 34.8 feet Total required volume== ====================> 2057916 cu. ft. Actual design volume==== ===================> 2556569 cu. ft. Seasonal high watertable elevation (SHWT)===> 0.0 feet Stop pumping elev.=-=--__--_-__-------------> 44.2 feet Must be > or = to the SHWT elev.==== =====> 0.0 feet Must be > or = to min. req. treatment el.=> 40.8 feet Required minimum treatment volume==== ======> 1417000 cu. ft. Volume at stop pumping elevation============> 1890790 cu. ft. Start pumping elev._________ _____-==________> 46.3 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 2409131 cu. ft. Volume at start pumping elevation===========> 2385570 cu. ft. Required volume to be pumped================> 493478 cu. ft. Actual volume planned to be pumped==========> 494780 cu. ft. Min. thickness of soil liner when required==> 1.9 feet N4J 6vt Ie" 7. � BY: APPROVED BY: DATE: 917199 DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS' Z;4-eM WA5 G�tsrRd5r& D� i2/a.2 To �200 /�uG�s. 1fI�.4S �4��trs 7%� �QoM �carsT�Re � vim- oQ� a� SHEET 1 OF 2 OPERATION AND MAINTENANCE PLAN ------------------------------- This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s). If the outlet pipe is not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1/2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 46.3 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 44.2 . This temporary storage, less 25 yr- 24 hr storm, contains 493478 cubic feet or 3691219 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. Waste shall be applied in a manner not to reach other property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. SHEET 1 OF 2 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- FOUNDATION PREPARATION: ----------------------- The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders,sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL PLACEMENT: ----------------------------------- The completed excavation and earthfill shall conform to the lines, grades, and elevations shown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping roller or other equivalent method. Compaction will be considered adequate when fill material is observed to consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1.9 ft. ------ ------------------------------------------------- NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over - excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a SCS approved material (ie - CL,SC,CH). REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. SHEET 2 OF 2 Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted to at least 90 percent of the maximum ASTM D698 Dry Unit Weight of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, is the efficient construction processing of the compacted liner. The sequence of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator{rocks} or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are included with this Construction Specification. CUTOFF TRENCH: -------------- A cutoff trench shall be constructed shown on a typical cross section in cutoff trench shall be determined by materials. VEGETATION: under the embankment area when the plans. The final depth of the observation of the foundation All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should be placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains are encountered, the the will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The tile trench shall be backfilled and compacted with good material such as SC, CL, or CH. Carroll's Foods, Inc. Areas and Volumes Report September 07, 1999 FM2539 11-.23 AM Drawing: volume Surfaces: Existing Name Thickness Area Volume (ft) (sq ft) (cu yd) Areas of Interest bottom 157073.04 inside top 245326.50 i 1 J---Page ,; ,{I �II �I I f �ij! ► I I i ill : !, I [Il�i�l! j I{�i �N ! Il # i j i i wl� III � ;�;�;i lliEllll Ilii!:l, IIII II t Iiii I Iijl j I � _ i�j II ICI , ; I II i, {1 ff l dill! �I { !E I `flj k iA.1 lei I ;i':I;i I1 lj '� 1' �! 4jfj�fi'illIEi ;ii IIj Ij j I i Ii�l! I i I! I i I II II jj I I -� i 441i�l j� 11 ii !Ij?Ilj� �i ii'ilill �j i' I jil+ [�E iT' I I''I II I ! Ili!I�il l ii!Ii I li ' �I •I I� !I!� I I I! l i l l l 'il Hill,!IIII r10 ll baWlight Plot of all date for the surface: Proposed Project: PEROTE 3 Drawing: farm 39 vol. Number: Location: Bid Data: Engineer: Owner: Estimator: Prepared bW: using Sitework .09 D9 orientation: -45.0 Z Magnification: 17.7 Inclination: 20.0 .�`:`��•` - ESL:;•... . . . . . . . . . . :i f -2. 06: 4. so: l o �.' L' -10. 00 : •F 1''. ��i: 12.00: .. •.... . •:_._;;.••.•;•:• ,i'.:;c;t::,a:• .ii'`t•�:�t':,ii}9�•t�•i'' 'y�' �.Zi:;:•;+' -14. 00 i„ Lower Left Proposed msnus Existing Project: ib Drawing: farm 39 vul. Number: Location: Bid Data: Engineer: Owner: Estimator: Prepared by: using Sitawork 3D Surface Difference MEMORANDUM TO: Anthony Smith FROM: Stan Hans DATE: May 19, 1997 SUBJECT: Carolls Foods Site Elevations Following are the site elevations that Bob McCloud and I measured on 3/20/97. The measurements were taken with a laser level and are rounded to the nearest 0.1 foot (Bob said this was adequate). An arbitrary benchmark was established on the Northeast corner of the concrete Ioading chute pad - ( assumed to be +100.00' MSL) SE Corner of future lagoon --W2 96.1 Iti"E Corner of future lagoon 96? SW Corner of future lagoon 96..E NNV Corner of future lagoon 98.3 Ground Elevation of Well PZ-1 96.2 Top of Casing of Well PZ-1 98.2 Invert of discharge pipe near clean out 95.3 (where future lagoon pipe will " T" in) Invert of discharge pipe into existing lagoon) 94.0 If you have a site reap I wU be glad to identify these points to expedite any submissions to the state. Also you may want to pass these on to Bob at Carroll's . Thanks and let me know if I can help. .r 1� NCDEAti-R June 5, 1997 Page 2 • The pertinent elevations for Farm #2539 are as follows (see attachment): swine house concrete pads: 100' (minimum) nite/denite pond top elevation: 96' (approximate) nice/denite pond inlet: 94.5' (approximate invert of pipe) rite/denite pond overflow: 95' (approximate invert of pipe) existing lagoon discharge pipe: 94' (invert of pipe) Note: All elevations are measurements above mean sea level. • NET utilized previous experience and the United States Environmental Protection Agency's ?Nitrogen Control Manual (see attachment) to establish design nitrification and denitrification rates. Please do not hesitate to contact me at (910) 392-1747 Ext. 33, if you have any more questions or comments regarding the permit application. Very truly yours, NATIONAL E`ti-ItONNiEvT AL TEC11"OLOGTES, L1C. 4 Anthony D. Smith Environmental Engineer ADS/fp Attachments cc: Bob McLeod, Carroll's Foods, Inc (with attachments) Philip Westerman, NCSU - BAE Department (with attachments) .A SOIL INVESTIGATION TO DETERMINE SUITABILITY OF LAGOON SITE Grower's Name F— County L:,-, Date r-:k 7 State f A Cc.;-;:. SKETCH OF PROPOSED LAGOON SHOWING WHERE BORINGS WERE WADE F IDepth it, Boring Number Ft. 1 12 3 4 5 6 7 8 9 110 0-1 S)LI 2-3 - 3-4C s 4-5 5-6 sc 6-7 7-8 8-9 9-10 J-- 11-12 K 12-13 sc- SHWT (Seasonal High Water Table) Signature & Title Date TYPES OF MATERIAL ENCOUNTERED IN BORING UNIFIED CLASSIFICATION GW Well graded gravels; ,gravel, sand mix Sc Clavey sands; sand -clay mixtures GP Poorly graded gravels ML Silts; silty, very sands; sandy or clayey silt GM Silty gravels: gravel -sand -gilt mix CL Clays of low to medium plasticity GC Clayey gravels; gravel -sand -clay mix CH Inorganic clays of high plasticity SW Well graded sands; sand -gavel mix MH Elastic silts SP Poorly graded sands OL Organic silts and silty clays, low plasticity SM Silty Sands OH Organic clays, medium to high plasticity 1. Suitable material for liner is available Yes No Remarks: 2. Explain hazards requiring special attention in design (seepage. spring, rock, etc.) 3. General Remarks: The soil borings for this investigation represent only that particular confined area If during construction, different materials are encountered, necessary modifications will be made in design. At the time of certifi- cation, the waste treatment lagoon must meet all MRCS standards and specifications including liners, side slopes, compaction, capacity and other requirements. Depth Boring Number Ft_ 11 12 13 14 15 16 17 18 19 20 0-1 1-2 2-3 3-4 4-5 5-6 6-7 7-8 8-9 9-10 10-11 11-I2 12-13 — ---- REV. DATE I CESCRIPTICN 4/97 1 MODIFIED POND LOCATION & FLUSH HRS. ❑ = 800 GALLON FLUSH TANKS (Flysh Cycle: 1 Flush/2 Hrs.) ❑❑❑❑❑ ❑❑❑❑❑ © GESTATION ❑ BREEDING FINISHING' FINISHING FIN15HiNG� IFINI�SH N F]NISHING' FINISHING' FENiSFIING' FNSISHING' FINISHINGI f ' � 1 TO FLUSH TANKS 0 in c—, Lj W U t— 111 sxa �r LAGOON 7O SPRAY FIELDS CARROLL'S FOODS FARM z2539 NITRIFICATION /DENITM ICATION q�,''POND (LINED LC E.NGINEEi S SMITH CARRoI-L'S FOODS DRAWN Warsow, North Carolina NATToNAL E.w[RoNxriTAL TECHNOLOGIESJ-,; K.FAIRCLOTH CHECKED FARM =r2 i 39 - SITE DIAGRAM £ATE SCALE PGGIE.7 NC. SHT. No. Wilmington, NC 6/21/96 1 NONE 375001 I P:\373\375-1P01 1 lZio 24M . ft za 1c 1D lE 1F 2A 28 2C 3A 3B 5A 5B 5C 5D 5E 5E 5 FARM 2539 0 82-465 ACRvs 4.35 7.56 5.78 3.23 3.01 2.06 4.97 4.31 3.20 3.29 2.10 20 20 20 8.0 5.5 5.0 PREPARED Br.-Crmn Famch, ne CA'EMOM nVEX937�-l5AM PAGE.1 Page 1 WASTE UTILIZATION PLAN ------------------------ Producer-----:CARROLL'S FOODS, INC. Name of Farm -:FARM 2139 2S39 Location -----:PO BOX 856 WARSAW, NC 28398 Phone -------- :910 293-3434 County: SAMPSON Type Operation--------------: FAR -FINISH Number of Animal ----------- . 1000 Storage Structure----------: Anaerobic Lagoon Method of application-,-----: Irrigation Amount of waste produced per year---------------. 19943 tons/year Amount of plant available N (PAN) produced/year-: 26000 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. Page 2 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. Page 3 YOUR WASTE iJTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Lbs. N Month to No. No. Type Code /Acre Unit Acres Used Apply 7356 5 F GOLDS. Z 1 80.00 400 FEB-MAY 7356 5 F GOLDS. Y 1 90.00 5.0 400 DULY-OCT 7356 5 E GOLDS. Z 1 80.00 440 FEB-MAY 7356 5 E GOLDS. Y 1 80.00 5.5 440 DULY-OCT 7356 5 D GOLDS. Z 1 80.00 640 FEB-MAY 7356 5 D GOLDS. Y 1 80.00 8.0 640 N%Y-OCT 9858 1 A WAGR. K N/A 50.00 217.5 S-APRIL 9858 1 A WAGRA. C 5.5 50.00 4.4 1196. MAR-OCT 9858 1 B WAGRA. K N/A 50.00 378 S-APRIL 9858 1 B WAGRA. C 5.5 50.00 7.6 2079 MAR-OCT 9858 1 C WAGRA. K N/A 50.00 289 S-APRIL 9858 1 C WAGRA. C 5.5 50.00 5.8 1589. MAR-OCT 9858 1 D ORANG. K N/A 50.00 161.5 S-APRIL 9858 1 D ORANG. C 6.3 50.00 3.2 1017. MAR-OCT 9858 1 E ORANG. K N/A 50.00 150.5 S-APRIL 9858 1 E ORANG. C 6.3 50.00 3.0 948.1 MAR-OCT 9858 1 F ORANG. K N/A 50.00 103 S-APRIL 9858 1 F ORANG. C 6.3 50.00 2.1 648.9 MAR-OCT 9858 2 A NORF. K N/A 50.00 248.5 S-APRIL 9858 2 A NORF. C 6.1 50.00 5.0 1515. MAR-OCT 9858 2 B NORF. K N/A 50.00 215.5 S-APRIL 9858 2 B NORF. C 6.1 50.00 4.3 1314. MAR-OCT 9858 2 C NORF. K N/A 50.00 160 S-APRIL 9858 2 C NORF. C 6.1 50.00 3.2 976 MAR-OCT 9858 3 A NORF. K N/A 50.00 164.5 S-APRIL 9858 3 A NORF. C 6.1 50.00 3.3 1003. MAR-OCT 9858 3 B NORF. -K N/A 50.00 105 S-APRIL 9858 3 B NORF. C 6.1 50.00 2.1 640.5 MAR-OCT 7356 5 A GOLDSB. Z 1 80.00 1600FEB-MAY 7356 5 A GOLDSB. Y 1 80.00 20.0 1600JULY-OCT 7356 5 B GOLDSB. Z 1 80.00 160CFEB-MAY 7356 5 B GOLDSB. Y 1 80.00 20.0 160t3NLY_OCT__ 7356 5 C GOLDSB. Z 1 80.00 1600FEB-_MAY 7356 5 C GOLDSB. Y 1 80.00 20.0 1600jULy-OCT Total 122.4 27660 Available Nitrogen (includes commercial) 26000 Surplus Or Deficit -1660 Crop codes: Crop -unit A=Barley-bu. B=Bermudagrass(graze)-tons C=Bermudagrass(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fescue(graze)-tons H=Fescue(hay)-tons I=Oats-bu. J=Rye-bu. K=Small grain(graze) -acre L=Small grain(hay) -acre M=Sorghum(grain)-cwt. W=Wheat-bu . Y=Fall Vegetables Z=Sorinq Vegetables O=Soybeans-bu. R=Matua(graze)-tons U=Millet (g- aze) --tons Applying the above amount of waste is a big job. You should plan Page 4 management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches_ In fields where small c1rain etc, 1s to be removed for hay or silage, care should be exercised not to to let small drain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total, acres in the field listed may, and most likely will -be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4100 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 20500 lbs. of PAN to utilize. assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen per acre, you will need 68 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre, you will need 1.64 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. Page 5 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and orcjanic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Applic Applic Tract Field Soil Rate Amount No. No. Type Crop (in/hr) (inches) 7356 5 GOLDS VEGET. 0.4 <1.0 58 1 Ain AG A.A. CB SG 0.6 0.96 858 1 O G. CB SG 0.5 <1.0 9858 2,3 OR .� CB SG 0.5 <1.0 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or Page 6 , one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply i the correct rates to the acres shown n the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION UP AMENDED TO SHOW VEGETABLE CROPS TO BE IRRIGATED ON TRACT 7356 Page 7 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: FARM 2139 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24-- hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: CARROLL'S FOODS, INC_ (Please print) Signature: Date: Name of Mana er(If dif Brent firom owner): n � Signature C -= - /r- ,r am _ Date: 1.Ir Name of Person Preparing Plan: Howard Hobson (Please print:) Affiliation: Carroll's Foods, Inc. Phone: 910-293-3434 Address: P O Drawer 855 Warsaw, NC 28398 Signature:_ 6_2,ra d Date:_,,.21i0(% r! Page 8 EXHIBIT A-6 MRCS, NC DUNE, 1996 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation of land application. Any discharge of waste which reaches surface water 1s prohibited. 2. There must be documentation in the design folder that the producer either owns or has a notarized agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of a notarized agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. Actual yields may be used in lieu of realistic yield tables at the discretation of the planner. 4. Animal waste shall be applied on land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at more than 5 tons but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393-Filter Strips) 5. Odors can be reduced by injecting the waste of disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste should applied to saturated soils, during rainfall events, or when the surface is frozen. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop or forages breaking dormancy. Page 9 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river other than an irrigation ditch or canal.. Animal waste other than swine waste from facilities sited on or after 10/1/95, shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial pro- vided adequate vegetative filter strips are present (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet from wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those awned by landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animals waste shall not be discharged into surface waters, drainageways or wetlands by a discharge or by over spraying. Animal waste may be applied to prior converted cropland provided it has been approved as a land applications site by a "technical specialist". Animal waste applied on grassed waterways shall be at agronomic rates and in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shll be fenced, as necessary, to protect the . vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. if animal production at the facility is terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible permanent markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Soil tests shall be made every two years and a liquid waste analysis be taken at least twice each year consistent with waste utilization plan• Poultry litter shall be tested prior to apelication. Soil and waste analysis records shall be kept for five years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 1= J •1�:r{Mi'��:±rl!'!1I�L'T: .:l.lrV,'„ .+,1 %,! .j�l.��li �!�r.r"";•;'"" `i'..'' r,' �',rl 'J-,.., d'� r•tii '; �.��r �' ,. •a .1 ; -. h•l' r+%'.6 •i h.9'jL�'1, 1 ].' 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'�-'�;�;. 5:� l! ,' +-., .+ u' •::,• '�.J:i"fli r+'i`;;,�f:',: ,. _'',:,'' w-:'''?S :t';` ''ti• r ,:i'��i` • #1 •, � r� t �, � "i'' ;.�`,�+'�.I,P�S r•. �41.' ,�.•},irk': �.�i'u• �J f`.ry •.,', .SSE•'{,i .E,:� S'-,}'.•. .,r �'�:1',.'f ~•`,',,�%•:�;•.r �`F EMERGENCY ACTION PLAN PHONE NUMBERS DWQ ylo-- -154, /s-/i EMERGENCY MANAGEMENT SYSTEM 21 SWCD 9io NRCS - 9 L - 63 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible, Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems. Douses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump_ c. MMake sure no siphon occurs. d. Stop all flow's in the house. flush systems, or solid separators. December 18. 1996. e. Repair ail leaps prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and Iagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? L Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger {either on or off of the property}? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office: Phone - - After hours, emergency number. 9I9-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the Iocation or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves. property or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local MRCS office for advice/technical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a_ Contractors Name: A)el b_ Contractors .address: L[/ x '- c. Contractors Phone: !O 5 a - 5 OS 2 December 18, 1996 Storage tank or basin Partial microbial decomposition I 1 Bottom or midlevel loading surface Mixing while filling (1 Tank covers Agitation when emptying (1 aasin surface mats of solids (1 Proven biological additives or oxidants Settling basin surface Partial micobial decomposition (► Extend drainpipe outlets underneath liquid Mixing while filling level Agitation when emptying f 1 Remove settled solids regularly Manure, slurry or sludge Agitation when spreading ( ) Soil injection of slurry/sludges spreader outlets Volatile gas emissions ( I Wash residual manure from spreader after use ( ) Proven biological additives or oxidants Uncovered manure, slurry Volatile gas emissions while drying (} Soil infection of slurrytsludges or sludge on fieid surfaces { 1 Soil incorporation within " hours { I Spread in thin uniform layers for rapid drying (1 Proven biological additives or oxidants Head animals Carcass decomposition Proper disposition of carcasses Dead animal disposal Carcass decomposition I 1 Complete covenng of carcasses in burial pits pits ( 1 Proper location/construction of disposal pits Incinerators Incomplete combustion ( ) Secondary stack burners Standing water around Improper drainage VGrede and landscape such that water drains facilities Microbial decomposition of away from facilities organic matter Manure tracked onto public Poarly maintained access roads (i Farm access road maintenance roads from farm access Additional Information: Available From: Swine Manure Management; 0200 Rule18fMP Packet NCSU-County Extension Center Swine Production Form Potential odor Sources and Remedies, EBAE Fact Sheet NCSU-SAE Swine Production Facility Manure Management: Pit Recherge—Lagoon Treatment; EBAE 128-S8 NCSU-BAE Swine Production Facility Manure Management: Underfloor FfUsa—lagoon Treatment; EBAE 129-88 NCSU-BAE Lagoon Desig and (Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU-BAE Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU-SAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assurenc Program: NPPC Manual NC Park Produces Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conforenca Proceedings Florida Cooperative Extansion The issues checked ( ) pertain to this operation. The landownerlintegrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Managment Practices Have been reviewed with me. (Landowner Signature) 4 AMOC--November 1 1 , 1996 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated soilds from gutters as designed. (4amove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids M Maintain lagoons, sertfing basins end pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than &S inches over more than 30% of surface. Excessive Vegetative Decaying vegetation [Wlaintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (l]ry Systems) Feeders Feed Spillage (I Design, operate and maintain food systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. (I Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulations of food residues ( I Reduce moisture accumulation within and araund immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Areas Accumulations of animal wastes O Eliminate low area that trap moisture along fences and feed wastage and other locations where waste accumulates and and disturbance by animals is minimal. [) Maintain fence rows and filter strips around animal holding areas to minimize. accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed), AMIC--November 11, 1996 r."-. Mortality Management Methods (check which method(s) are being implemented) ❑. Burial three feet beneath the surface of the ground within 24 Fours after knowledge of the death_ The burial must be at least 300 feet from any flowing strearn or public body of water. CB' Rendezing at a rendering plant licensed under G.S. 106-168.7 ❑ Complete incineration ❑ In the case of dead poultry only, placing in a disposal pit of a six and design approved by the Department of Agncul=e ❑ Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) Dcccmber 18, 1996 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a- Name: a'oar-d I • 1116s0a b. Phone: 9 v - 3 -3 3 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 3 December 18, 1996 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Swine production ONagetative or wooded buffers; (.f Recommended best management practices; (.YGood judgment and common sense Animal body surfaces Dirty manure -covered animals w6} y floors Floor surfaces Wet manure -covered floors ( S//lotted floors; [,YWaterers located over slotted floors; (y readers at high and of solid floors; (,'Scrape manure buildup from floors; ( ) Underfloor ventilation for drying Manure collection pits Urine (frequent manure removal by flush,pit tacharge.or scrape Parital micorbial decomposition [ i Underfloor ventilation Ventilation exhaust fans Volatile gases; k,]'Fan maintenance; Dust (r-fficient air movement Indoor surfaces Dust vwashdown between groups of animals (T�fead additives; (-rFFeeder covers; (✓need delivery downspout extenders to feeder covers Flush tanks Agitation of recycled lagoon (] Flush tank covers liquid whiles tanks are filling l ] Extend fill lines to near bottom of tanks with anti -siphon vents Rush allays Agitation during wastewater { ] Underfloor flush with underfloor conveyanance ventilation Pit recharge points Agitation of recycled lagoon (j Extend rechard lines to near bottom of liquid while pits are filling pits with anti -siphon vents Lift stations Agitation during sump tank filling (] Sump tank covers and drawdown Outside drain collection Agitation during wastewater { } Box covers or junction boxes conveyance End of drainpipes at lagoon Agitation during wastewater [ } Extend discharge point of pipes underneath lagoon liquid level Lagoon surfaces Volatile gas emissions l T Proper lagoon liquid capacity Biological mixing M/Correct lagoon startup procedures Agitation (Minimum surface area-w-volume ratio (Minimum agitation when pumping (I Mechanical aeration (1 Proven biological additives Irrigation sprinkler nozzles High pressure agitation Wind draft AMOC--November 11, 1996 gate on dry days with little or no wind minimum recommended operation pressure (UVump intake near lagoon liquid surface I I Pump from second -stage lagoon • fl —' � \1`/.elf , � , , ��•�—' 1 . ,I�' Hatcher_- �, Hargrove ( 1 Crossroads .,6, `substation Bch- -- �(�•i .i1 - \ - -,- 48 403 iso +. _ % "85 3884 III -L _ _ = O _ is0 It it is 3883 I r- —A sia - a -� -oo = — .� _ �:.� •', - if it 90, "8PO�C -- State of Worth Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Govemor Bill Holman, Secretary Kerr T. Stevens, Director December 9, 1999 Carroll's Realty Partnership Carrolls Farm #2539 PO Box 856 Warsaw NC 28398 Attn: Howard Hobson A&A NCDENR NORTH CAROLINA Di PARYME r of ENVIRONMENT AND NATURAL RESOURCES Subject: Application No. AWS820465 Additional Information Request Carroll Farm #2539 Animal Waste Operation Sampson County Dear Howard Hobson: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by January 8, 2000: This facility is currently permitted for an innovative animal waste management system. Please inform the Division in writing as to the status of the innovative animal waste management system and whether the treatment units have been properly closed or are to be properly closed. If the system units are to be maintained at this site, please provide a maintenance plan for the innovative system. 2. Your Waste Utilization Plan (WUP) shows that animal waste is to be applied to vegetable crops. The Swine Waste Operation General Permit has a condition which states . "Application of animal waste onto land which is used to grow crops for direct human consumption shall not occur following the planting of the crop or at any time during the growing season. Application of animal wastes shall not occur within 30 days of the . harvesting of fiber and food crops for direct human consumption that undergo further processing." Please verify that your WUP, as written, will meet this condition, or have your WUP revised if necessary. In addition your WUP must specify what vegetable crops will be grown as Nitrogen application amounts will vary depending on the crop. Please note that all WUP revisions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter, must be submitted on or before January 8, 2000 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. 1617 Mail Service Center, Raleigh NC 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Atiirmative Action Employer 50%4 recycled/ 10% post -consumer paper Application No. 82-0465 Carroils Farm #2539 Page 2 Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions regarding this request, please call me at (919) 733-5083, extension 502. Sincerely, 1 ue Homewood Environmental Engineer Non -Discharge Permitting Unit cc: Fayetteville Regional Office, Water Quality Permit File State of North- Carolina Department of Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Bill Holman, Secretary Kerr T. Stevens, Director February 29, 2000 Carroll's Realty Partnership Carrolls Farm #2539 PO Fox 956 . Warsaw NC 28399 Attn. Howard Hobson � a � NCDENR NORTH CAROt.INA DEPARTMENT OF ENVIRONMENT AND NATuRAL RESOURCES Subject Application No. AWS820465 Additional Information Request Carrolls Farm #2539 Animal Waste Operation Sampson County Dear Howard Hobson: The Non -Discharge Permitting Unit has completed a preliminary engineering review of the subject application. Additional information is required before we can continue our review. Please address the following by March 30, 2000: You have recently informed me that animal waste applied to vegetable crops will be done prior to crop planting as required by the Swine Waste Operation General Permit_ Please have a statement to this affect written into the "Month to Apply" column of the Waste Utilization Plan (WUP) and/or the narrative of the WUP. 2. You have recently informed me that the lagoon previously utilized for an innovative animal waste system will not be used for waste treatment or storage but will be maintained for possible future use. Please submit the an amendment to the WUP that states you intend to manage the unused lagoon along with calculations showing the estimated nitrogen concentration (how it affects the nitrogen balance at the facility), plans for irrigating from this lagoon, rainfall amounts, etc. Please note that all WUP re--isions must be signed and dated by both the owner and the technical specialist. Please reference the subject permit application number when providing the requested information. All information should be signed, sealed, and submitted in duplicate to my attention at the address below. The information requested by this letter, must be submitted on or before March 30, 2000 or the Division will return your application as incomplete in accordance with 15A N.C.A.C. 2H .0200 and your facility will be considered to be operating without a permit. Please be advised that operation of the subject animal waste management system without a valid permit is a violation of North Carolina General Statute 143-215.1 and will subject you to the enforcement authority of the Environmental Management Commission. If you have any questions reaardina this request, please call me at (919) 733-5083, extension 502. erely, Homewood N, Environmental Engineer Non -Discharge Permitting Unit cc: Fayetteville Regional Office, Water Quality Permit File V 1617 Mail Service Center, Raleigh NC 27699-1617 Telephone 919-733-5083 FAX 919-715-6048 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10%P post -consumer paper CARROLL'S FOODS, INC. P. Q. Drawer 856 WARSAW, NORTH CAROLINA 28398 March 21, 2000 Sue Homewood NCDENR, DWQ Non -Discharge Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Additional Information for Carroll's Farm #2539, Facility No. 82465 Dear Sue: In response to your letter dated February 29, 2000 I am including the following information: Item 1. Please find attached a copy of the current Narrative of Operation for the subject farm. This is our normal procedure for the few vegetable crops we spray on and is now incorporated into our narrative_ Item 2. As noted, this lagoon is not currently being utilized for waste treatment. We have several proposals from companies wanting to test new products. We have chosen to let this lagoon remain out of the waste loop temporarily. At some point we plan to utilize it in our waste treatment system. The capacity of this lagoon is approximately 85,613 cubic feet. Our present O & M plan is to by-pass this lagoon for waste treatment and permit excess rainwater to flow into the original anaerobic waste treatment lagoon. From this point on, the CAWMP is followed. I do not have a waste analysis due to the fact that no fresh waste is being processed and our land treatment is based upon the analysis of the original lagoon. If you have questions regarding this reply, please call me at 910 293-3434, ext. 471. Sincerely, Howard L. Hobson, Technical Specialist Carroll's Foods, Inc. Attachment Cc: Don Butler David Nordin ` r Copy Page 7 one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste - per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION WUP AMENDED TO SHOW VEGETABLE CROPS TO BE IRRIGATED ON TRACT 7356-THE ACRES IN FIELD #5 HAVE BEEN DIVIDED BY 2 IN ORDER TO SHOW ONE H.ALF APPLICATION OF N PER YEAR. THE ACRES ARE COMPUTED BUT NOT SHOWN ON THE P IN ORDER TO SHOW CORRECT ACRES AT THE BOTTOM OF PAGE. THIS IS ONLY FOR THE WHEAT CROP. WASTE WILL ONLY BE APPLIED PREPLA T FOR VEGETABLE CROPS WITH NO FURTHER APPLICATIONS OF ANIMAL WASTE DURING THE CROP SEASON. CAP-Ro L. s -PA grA ti-- -2. S 3 3 F'Ac- �- ez -4�,s 3%lzz,a Q �ect-tP4,,C- (- s c t•at-t sT r 7 1_� State of north Carolina Department of Environment, Health and Natural Resources Division of Environmental Management ' Non -Discharge Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) M ANIINIAL WASTE OPERATIONS 1. GENERAL INFORM ATION: 1. Farrn's name: _ ���Cra ii�S-y©c�S, T_nC,— 2. Prig, Owners or 5ianing Official's name and title (person legally responsible for the operation and its compliance): .- P _ } P Pe p C0.�I 1 ' od s Inc , . . T -t ' 3. Nla:linf address: . O. p $$ZD State: zip: Z�3i8 1 Telephone Number. { 0110— Latitu:_:.� of Farm (if known) � rn Lo:atjen (be as specific as possible including road na...tes, directions, milepost, etc.)- ¢ s� �ne �irW ^.Ir .`Zi21gni a.16fr%16'Vutn-i.P1., /•l. n.►10 eaez + -r,- v2 1?4t'' u rzr, A+rt� SCZ 1°[ot ��. ! 5-� 1 t�3t'l �{4r��, C�io=_bC_aS a' n.or_t ' - E- Please s t if this is 2 cenpam-. conuact or ind aend,..,c C-ow•_,. 7. Prnt tt aa_me of the company or contrast name (if 2vpiicable): CAYV'Ol�� rOb�S� Mac. S_ Print M_- .2Ee: s name (if applicable): J?>b6 tACLeO,A_ r AQLV1 Qa N /A - 9_ Print j.e;;ee•s name 6 applicab]:l: � _ 10. Appli:nnor,. Date: I]. Co>r;^.r:wh;:e a.-tinal`acility is located: SAw1OP!n I'_. Countyties} ";zero tit: anin3a] waste application fields are Ia_ated: +�1 IL PERMIT INFORMATION: 1. Appli.ztien No. twill be completed by DEM): 2. Spr:in- whether project is: new; renewal`; modification; knew but existin;" I'l i his application is being submitted as a result of a renew-aI or modification to an existing penrut, list the existing p:<mit number t'nd its issue date If this is a new pe.;rat for an cxistinz facility, some of the questions/provisions may be inappropriate. Please ' comiiplvt, as best as possible. :. Has this facility previously been approved by regulation 15.E N CAC 2H .0217 as a "deemed pern "tted non discharge b mow+ Cerii; cd facility-? f yes: ;ti4 9ec�i5�x'�• t,�� - ' =. PJes. , list the name of the technical specialist who ceritied the plan: IORNI: ANVO I2/95 Pace I of 16 'II. THIS APPLICATION PACKAGE NVILL NOT BE ACCEPTED BY THE DIVISION OF ENVIRONMENTAL MANAGEMENT UNLESS ALL OF THE APPLICABLE ITEMS LISTED BEI-08V ARE INCLUDED WITH THE SUBMITTAL �. One original and four copies of the completed and appropria[ely executed application form. b. Five sets of detailed plans and specifications signed and sealed by a North Carolina Professional Engineer. The plans must include 'a general location map, a topographic map, a site map which indicates where borings or hand auger samples were taken, a map showing the animal waste application field(s), buffers, strucrures. and property lines; along with all wells, surface waters (100-year flood elevation). and surface drainage features within 500 feet of the animal waste application field(s). Each shee[ of the plans and �the first page of the specifications must be signed and sealed. . Five copies of all reports. evaluations, agreements. supporting calculations, etc. trust be submitted as a part of the supporting documents which are signed and sealed by the North Carolina Professional Engineer. Althouffb certain portions of this required 'submittal must be developed by other professionals, inclusion of these materials under the sicnature and seal of a?tiorth Carolina Professional Engineer signifies that he has reviewed thi; material and -has jt;dg-d it to be consistent with his proposed design_ Submit a completed land ou-ner's agretment (copy attached) for each tract of land not owned by the perauttee intended for use for animal waste application. e. Five sets of the cer dried animal waste management plat. if the facility has one developed and certified.' �. A water balance showing annual amount of animal waste that will need to be applied and the amount of land necessz-• to receive the animal waste at the given loading rate. Storage requirements and rainfall amounts must be addressed and�supponing calculations provided. For each anima;' waste application field. attach a soil evaluation by a soil scientist which addresses soil color; the depth, soil texture. st:rucrure of the soils down to a depth of seven feet. thickness and type of restrictive horizons; the presence or absence of a ' seasonal high water table or bedrock within three venical feet of the deepest point of application; hydraulic conductivity in the most rest, -fictive horizon. pH and cation exchange capacity_ Please include a soil map if available. If the depth to either groundwater or bedrock is less than three feet, please also attach a demonstration, using predictive calculations or modeling methods acceptable to the Director of the Division of Environmental Management. that the use of this site will not restilt in the ' comr,vention of classified =oundwater standards as contained in NCAC 2L .0200. In.Dgfggechall,the duration be le- than one fgQ_r_ This report must be signed by the soil scientist and submitted with application. For each application field. please attach a project evaluation conducted by an arronorr fist including recomneadations concerning cover crops and their ability to accept the proposed loading of liquids. solids. nitrogen. phosphorus. heavy metals. salts and any other contaruriant know to be in the animal waste (This must include any fertilizer, lime, manure and/or other additive which may be applied to the land in aadition to the anima: wastc listed in this application)_ A part of the ag onomists recommendations must be a crop ranagement plan_ This plan must determine the crops to be grown on the siteW, when they should be grown and how they should be harvested and marketed. This report must be signed br the agronomist and subriitted with application. Attach a complete chemical analysis of the animal waste. This analysis must be comprehensive enough to completely characterize the animal waste and completed by a DEM ceniried laboraton,_ If the facility that will generate the animal waste is not vet in operation. the chWTacterization must be based on si-milar existing facilities and projection based on the npe, and size of facility. The analysis must include a minimum of the following parameters and any other known and suspected contaminants that may exist in the animal waste. Arsenic 'nickel Aluminum pH ' Cadmiun Selenium Ammonia-Mi,-oren Total Phosphorus Ch'-ornium Zinc Calcium Potassium Copper Nlagnesi urn Sodium L°,i Niirate-NiLrme litregen Tf_\ �Sercun cl-c Total Solids Plant Available Nitrogen (by calculation) (FORM: ANVO 12/95 Page 2 of 16 1 1 Ar�ach a representative soils analysis of each site- The soils analysis shall include the following parameters, along with any other si_rificant parameter that has been shown to be contained in the residual: Stand:ard Soil Fenility Test (which includes): pH Phosphorus Potassium ' Acidity Calcium Manganese Magnesium Zinc Copper % Hurric Matter Sodium Cation Exchange Capacity Base Saruration (by calculation) 1 And the following Pollutants: Cadmium lead Nickel Ik. Proposal for Rroundw•ater monitoring. 1. if required. please provide a signed copy of the 401 wetland certification completed by DEM or appropriate Ietter from DEM ststin- a 401 is/was not required for this project. im. Field map requirements (the following must be included for each application field); a. A vicinity map must be attached. This map must show the location of each field in relation to at Ieast two geographical ' references and a major intersection (numbered roads, named streamsfrivers, etc.). b. A detailed field location map must be attached delineating both total and buffered acres. This map must be drawn to scale with topographical contour intervals not exceeding ten feet or 25% of total site relief (whichever is more descriptive) and Showing the proper-,- lines: all existing wells. 0 surface waters and drainage ways and all dwellings within 500 feet of the ' artimal w•a_ct. application fields: and all buffers. This requirement is not required for renewal applications. Note: Ti,: buffers listed in Part V, 6. of this application must be maintained. c. Specify the name of and classification of the closest downslope surface waters (as established by the Environmental ManaYernem Cor mission) to the animal waste application fteld(s). Use the attached information sheet (Part V111) to obmin ' this information. n IFORM: ANVO 12/95 Page 3 of 16 �V. INFOR-MATION Oti WASTE: l _ ghat tvpe of animal operation is proposed/existing (i.e. swine farrow to finish. dairy cattle. etc): 2_ Maximum animal population projected (number and type of confined animals per cycle, cycles per year, total per year): 1QCQ,ri ,ntlwd 6f_eA, +vo,c o 4fioA� 3_ Volume of liquid waste generated by this project which must be disposed: 30 o00 gallons per day 9001 aOc7. gallons per month l QW DD, DO O gallons per year 4Is there am other waste stream included with the animal waste? Yes; _Ae!:fAo, H ves. describe.'What tape of waste, how much, etc. (note: domestic waste shall not be added to animal waste streams): _ 5. Is and- dry waste land applied on sites listed in this applicatio. ? Yes; kf N0 If Yes. please complete the following questions: A. Please list the source of the drn waste: B_ 'Whai is the volume of d.-, waste anolied" C. Identifv the nument chara_ienstics of the dry waste_ Pease include a chemical analysis of the dry waste- D. Are the available numents in the dry waste included i.n The nutrient management program for this facility? Yes: No / 6. Are any commerzial fenilizers used on the sites listed in this application? Yes: No If � e:. what and at what rate: 1 . DESIGN INFORMATION ' 1. Provide a brief listing of the components of the waste management system. including dimensions, capacities. and detention times of tanks. pumping facilities. high water alarms. filters. ponds. lagoons, etc.: E E ATTAC R nA E �JT 5 FORM: A WO 12/95 Page 4 of 16 ' 2. La_ oon Design: (Please complete if facility" has an existing or proposed lagoon for operation. Attach a separate page of this question ? for each additional lagoon): p„d w►�1 Wec+10"-' a. Speci€ - the storage volume required by the water balance:l Gallons: days (required in Pan IIl,f): ' b. Total volume of lagoon provided: Lfl gallons: l.s excess s Pyc)& t�t b loial"IX .p{acess " ai it 1�-Aiscl,�cr I . Volume for sludge storage: gallon . K,%a tsarea 2. Volume for design treatment: _ _ , 32 gallons: 3. Volume for wastewater storage: Lo 4 O BB gallons; S �cc +want Ea.a11�k. iLi� t C"eX `a•� -tp �tsj1 �^'y� la a*%% Nov" many days storact does this provide. days;'a%% cLA 1\gsJgde�{e �t``e� rgp2Li• ' NOTE: A storage time of six months is recommended. How many acre-feet is the surface area of the lagoon: " acre-feet ' c. What is the height of thy dikelembankment at its highest point? NOTE: If the dike/embankment is over IS feet high and impounds over 10 acre feet of waste, a penait for ddce construction must be obtained as required by the Nonh Carolina Dam Safety Law through the Division of Land ' Quality. d, «-het is the rainfall amount for the 25 year, 24 hour storm in the facility area: %O incbes: ' Please provide data showinc, this. 00.1t° '. &C.eSS o✓er"la-z' e. i h-i is the design freeboard for the lagoon: 1.0 feet: �r&%L ne.apbnd i6 e.4St* A5 kciEpovt. '(freeboard is calculated as one foot plus the height of the 25 year. 24 hour storm amount) f. Is the 12goon lined? Yes No. 9611"r6: 3�}wui t-1D�� co-tidq+ Ii yes. Please describe the line.Se. matenal used. etc.: ' Doe= the liner meet the Division's requirement of 1.0 x 10-6 cmisecond permeability rate? Y Yes No. Please list the lagoon's finer permeability rate: < 1,0 XI C) " cm/second ' _ - 1-k-hat measures are being taken to protect the integrity of the lagoon dikes (i.e. vegetation. fences to keep out animals, etc.): GL✓ti m , h. Please include all design plans, specifications and calculations on lagoon de;i«n as required by Part III.b. and Part IlLb, of this application. ' 3. Narne of closest do ynslope surface waters from the treatment Iagoon: 1'vl t k k S ' 4. Classification of waters listed in 3 above: (as established by the EnAronmental Manabernent Commission g specified in Part VIII of this application - This classification must be provided by the appropriate Regional Office prior 10 the subrrvttal of the application)- ' 5. If a power failure at the facility could impact waters classified as WS, SA. B, or SB, describe which of the measures are being inpiemented to prevent such impact. as required in I5A NCAC 2H .0219: NLA FORM: A NVO 1219- Page 5 of 16 I 6. The animal waste mana,-ernent system must conform to the following buffers* (and all other applicable buffers as defined in ISA NCAC 2H .0219 0)(5)). A waste management system includes the animal confinement areas, treatment la.-oons, animal ua;te applicadon fieids. and any other area used in the production of the animals: a) 400 feet between a waste management system and E_ny residence under separate ownership, public use area, church, picnic area. etc.. b) 100 feet between the waste management system and any private or public water supply source; c) I00 feet between the waste management system and any streams classified as WS or B, any waters classified as SA or SB and any other stream. canal, marsh, coastal waters, lake or impoundment; d) 50 feet between the waste management system excludir.0 application fields and property lines; e) 150 feet between any outer boundary of the animal waste application fields to any property boundary; The following buffers became effective on October 1, 1995 and apply to any new cw (defined as any swine farm whose operations were sited on or after October 1, 1995 and includes modifications of existing facilities and new bouses on existir.r farms) as ratified in Chapter 420 of the General Assembly of Forth Carolina 1995 Session . Any more restrictive buffer listed below takes precedent over buffers listed in 15A NCAC 2H .0219 0)(5): f) 1500 feet between the waste management system and any occupied residence, r) 2 _�00 feet between the waste management system and any school, hospital or church, h) 100 feet between the waste management system and any property boundary, i) 50 feet from any outer boundLn of the animal waste application fields for the waste management system to any perennial stream or river. other than an irigation ditcb or canal. 7. If anv of the buffers specified in No. 6 above are Il.4I proposed to be met, please explain bow the proposed buffers will provid_ t2uat or bener protection of the waters of the State with no increased potential for nuisance conditions: S. Are any components o the waste management system a_nd animal waste application fields located in the ]OD -year flood plain" 1 es:'�o. - If 1'es. i;:;:fly des:rsbe the pratective measures being taken to protect against flooaing. ' 9. Are any animal waste application fields located in wetland areas? Yes: ✓No. If Yes_ describe the actions taken to protect these wetlands and provide a copy of the 401 certification approving the use of the wedl;nd or a copy of the letter from DClvf stating a 401 certification was not required. . FORM: ANVO 12/95) Page 6 of 16 ' VI. AtiI'11AL WASTE APPLICATION FIELD INFORMATION 1. HDw rnxiv acres :re provided for animal waste application? Ji� acres 2. Please p:ovidt a soil analysis for each animal waste application field as required by Part Ill;}. 3. Specifz- the hydraulic loading rate recomrendat on, as determined by the sail scientist (required in Part 111,gj: �. O.3T inches per hour; L • J� inches per week; 2-1 incbes per year Specifv the hydraulic loading rate that will occur on the ani.-nal Waste application fields: inches per hour; t - D inches per week: _ l� inches per year 5_ is the design hydraulic loading, rate different from the soil scientist recommendation listed in number 3 above? r Z'es: No: If ves, please explain:_ S5 11nciyn ' 6. Sped:;, tl't acres availablc fcr the land application of.;t r nil waste: � C7 acres 7_ 'What is the amount or plant available nitroern from the arjrrial waste (required in Pan I11.i.) .� Ibs/g,allon 8_ ''hat is the amount of total phosphorus available from the animal waste (required in Part 111.0 — lbs/sallon 9. Base& ca the above information. what's the limiting, factor for the listed sites (hydraulic or nutrients)? 10. Applic_tion information. a. )i7t2t =3ps will be crown on these fields? Please provide a separate list of fields and crops for each. b. Whrn will the application occur? (time of year, season) C. Please ror„plete the table below-: Ani-_.-:I NV2zzie Ciilization The following information can be provided by the N-RCS or N.C. State Agriculture Extension Sert•ice Data Tables. J I. AmDem of Waste produced per year: animals x ' waste per animal per year = q 'fl) total waste produced per year 2. Amount of Plant Available .'nitro=en produced per year (if existinv, facility, use value from VI.7 to calculate); animals x lbs Nitrogen per animal per year = 19 95D lbs per year available Nitrogen 3. Field and Crop information t f1cq f aA Trex}WA-f s o f e-+ i 1 Cr= Poun c 1 der Acre Application Areal acres) Poundc N ps:d not Total Acres : Total Pounds Available Nitrogen (listed in 2 above) _ Surplus or Deficit 3. Do the crops and the acreage listed in the table u_e enough nitrocen to remove the nutrients applied by the animal etch year" Yes: No FORM: ANi"O 12/95 Page 7 of 16 I I. Please describe how the animal waste will be land appliwd (type of systern. traveling gun. permanent lints. etc_), Be � specific. A -{7M'JP-1' 2_SU hax(d Inane fee_I LLZCJ _ 12. Please provide plans and specifications. piping diagrams, etc. for the system listed above. 13. The treatment and animal waste application facilities must be posted and secured in some fashion to prevent unauthorized entry. Briefly describe the measures being taken: D 14. %Vhat is the maximum application rate of the application syste n listed above?, d :�hi (please include units) 15. Are any of the animal waste application fields in this application under -drained by drain tiles or other means" Yes 1f No. If Yes. pl.a>e describe where the drains are located. what si,:-face raters they drain to. how deep arc the. Iocated from the ' surface of the Iand. and include any other pertinent info. —mation needed. ' V'II. THE FOLLOWING FIELDS ARE TO BE USED FOR A'NIMAL WASTE APPLICATION UNDER THIS PERMIT APPLICATIO\ [PLEASE ATTACH MAP(S),SEE PART III.m.]: Application Area jacres] Maximum slops eIJ "�n counry v' a -ze: x^ c) { r e ) �R E ?�MAC M Ct1JTS Note: if more than ten (101 fields are to be covered by this application. please attach a form listing all of the fields zen& «ith the information listed in Pan 111.rn. a FORM: A«VO 12/95 Page 8 of 16 1 'r'III. Surface 'Water Classification. This form must be completed by the appropriate DEhI regional office and included as a part of the project submittal information. INSTRUCTION'S TO INC PROFESSIONALS: The classification of the 8ownslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system w•ilI be consmicted must be determined by the'appropriate DEM regional 1 office. Therefore, you are required, prior to submittal of the application package, to submit this, form, with items l through 7 compleied, io the appropriate Division of Environmental Management Regional Water Quality Supervisor (see pane S of 8). At a minimum. you must include an 8.5" by 11" copy of the portion of a 7.3 minute USGS Topographic Map w-htch shows the location of this animal waste application sysiem and the downslope surface waters in which they will be located. identify the closest downslope surface waters on the amched map copy. Once the regional office has completed the classification, reincorporate this romp)eted page and the topographic map into the complete application foram and submit the application package. ' 1. Fzrn N ante: ?. San, e g complete address of engineering firm: Telephone number: i ) 3. Na.me of closest downslope st:rface waters: 4. Couniy(ies) where the animal waste management system and su,f3.e waters are located: S ;.far name and date: ' b. NC Professional's Sea] (lfapprop:;at.). Signature. and Date: 1 1 TO: REGIONAL NVATER QUALITY SUPERVISOR Please provide me with the classification of she watershed where this animal waste management facility will be or has been.-' constructed or field located. as identified on the attached tr.:p segment(s): 'game of surface waters: Classification (as established by the Environmental Management Commission): Proposed classification, if applicable: Sinnature of regional office personnel: call an3chmems must be signed) Date: FOR -NI: AWO 12/95 Page 9 of 16 i I IX. SIGNATURES (Complete either page 10 or pag'e 11) tew Facilit} - any new or existinn faun which will include with this permit approval construction of any additional system. treatment. etc. which was not previously existing on the farm. �ame and Complete Address of En-inerrin_ Firm: MATtnnl Apt_ . 2N� ,- IF: State: Zip, _ 2 BtLos Telephone Number: l 9 f a Sq2 - 17 4 1 F A4ytvw vtxS4i 1professional Engineer's Certification: lc R i S �i S �R 1 :�) iA P� R , attest that this application for - r_A R r\.l A-2 has bee,-2 review'-d Ev me and is accurate and complete to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with the applicable regulations. Although certain portions of this Subatittal Ipac kacc m:ay h2ve been developed by other professionals, inclusion of these materials under my signature and sea] signifies that I have reviewed thi_ material and h2ve judged it to be consistent with the proposed design and the constructed facilities. `onh C3_Tolina Profe_sionaf En_ineer's Seal, Signature. and Date: A2*E SSI_9 •4 SEAL w 022566 applicant's Certification- ]. 4- tU---attest thhat this a lication for 1L E Zt�LC • . rr 1has be r revie» ed by me and is accurate and complete to the best of my knowledge. I understand that if all required pars of this application are not completed xid that if a'_!.required supporting information and attachments are not included. this application package u ill be rei ed to me as inc ,lete. I THE COAPPLICATION PACKAGE, INCLUDING.ALL SUPPORTING IN -FOR- MATION AND MATERIALS. SHOUD BE SEN7 TO TIE FOLLOU'IZG ADDRESS: NORTH CAROLINA DIVISION OF EN-VIRONMENTAL MANAGEMENT WATER QUALITY SECTION PERMITS AND E- GINEERING UNIT POST OFFICE BOX 29535 ' RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE (919) 733-5083 FAX NUMBER: (919) 733-0719 1 FORM: ANVO 12195 Page 10 of 16 IX. SIGNATURES (Complete either page 10 or page 11) Existing Facility-: No chances are proposed for the facility. For existing facilities, the following cenification may be compieted by a professional engineer, or approved technical specalisi. 'game and Complete Address of Company: Ci"V: State: Zip: ' Telephone Number- { ) Certification: I. attest that this application for hz_ been reviewed by me and is accurate and complete to the best o; ny knowledge. I further attrst that to the best of my knowledge the inclo_ed inform, vion is accurate with what has actually been constructed on site. ? 1though cenain portions of this.svbminal package rr3y have been developed by other professionals, inclusion of these materials under my signature and seal signifies that I have ie +`6 this rnaierial and have judged it to be consistent with the acrua] animal waste operation. No—mh Ca-olina Professional Engineer's Seal (if applicable), Sig:tatine. and Date: Applicant's Certilfcation: 1 I. . attest that this application for has been revieu-ed by me and is accurate a,td complete to cite best tit my. knowledge. 1 understand that if al) required parts of this 'application are not completed and that if all required supporting inform, ation and attachments are not included, this application package will be returned to me as incomplete. Signature Date T=E COMPLETED APPLICATION PACKAGE. INCLUDING ALL SL-PPORTING L\t0R.%1ATI0N A.N7D MA7EmALs, SHOULD BE SENT TO THE FOLLOV-I G ADDRESS: NORTH CAROLI\A DIVISION OF ENVIRON'�iENTAL MANAGEMENT IN-ATER QUALITY SECTION ' PERMITS AND E- GI_NEERING UNIT POST OFFICE BOX 29335 RALEIGH, NORTH CAROLINA 27626-0535 TELEPHONE NUMBER: (919) 733-3083 FAX NUMBER: (919) 733-0719 IFORNI: ANVO 12193 Page 11 of 16 L_ 1 DIVISION OF ENVIRONMENTAL NIANAGE�iENT REGIONAL OFFICES 1 she M Re! ir=nzl «'Q Supervisor 9 �;"oo: n Piace sheti it It. NC 28801 (704) 251-6208 lax (704) 251-6452 Avery Macon turdwell ncombe ;`Madison ke %1:Dou•elJ '►Siichtll Cheroket Pall; llav Rutherord sham Swain a"O"ood Tran4zyl-ania Hend_-:son Yen: ' c1.son vem:vilie Regiona! WQ Supervisor achovia 3uildtr-r. Suite 714 Faveneville_ NC _5_01 ]0) 456-15»3 Max (910) 496-0707 Washington Regional WQ Supervisor Raleigh Regional WQ Supervisor Post Office Box 1507 Post Office Box 27697 Washington, NC 27689 Raleigh. NC 27611 (919) 946-6481 (919) 571-4700 Fax (919) 975-3716 Fax (939) 571-471 S Beaufort Jones Chatham Nash Benie Lenoir Durham Northampton Camden Martin Edeecombe Orange Chowan Pamlico Fra W- in Fcrson Craven Pasquotank Granville Vance Currituck Perouirnans _- Halifax, Dare Pitt Johnston Warren Gates TNse11 Lee Filson Greene Washington Hertford 'Ka}ire Hvde Mooresville Regiona] Vt'Q Supervisor 919 North Main Street Mooresville, NC 25115 (704) 663-1699 Fax (704) 663-6040 nson S,,ore Alei:aydtr Nitcl:Lenhurg aa:a Robeson Cabarus Rou-an umbarland Ric:•,rnond Cawx-ba Stanly 1'1.'Tm-, r, $a=>,n-on Gaston 'Union IKoke Sc:)-.land Ire -deb Cleveland ont=omen Lincoln inston-Salem R:_ion_l XVQ Supervisor 5 Wauehtown Street %Vinstor,-Salem_ NC 27107 10)771-4600 (910) 7 /1-4651 . Jaramce Rockinch;m Ile,-hany Randolph he Stokes Caswell Sun-+- C%ie Wilkts rivIh Ya ;:in Guilford 1 Wilmington Region_ WQ Supervisor 127 Cardinal Drive Extension Wilmington, NC 2MS-3945 (930) 395-3900 Fax (910) 350-2004 Brunsu7ck New Hanover Carteret Onslow Columbus Pender Duplin �R-Nl' ANVO 12195 Page 12 of 16 J ' North Carolina Division of EnvironmentaI Management AGREE.Nffi\-T FOR THE LAND APPLICATION OF ANIMAL WASTE ' Permittee: TO PRIVATE LANDS - Contact Person: 'Address of Perminee: Supplier Farm of animal waste to be applied to these lands: Site ID Number: Field Number: eLocation of Land to be used for animal waste application (include map for each site): 10"-ner of Prop-.r-<<- used for animal waste application: Lessee of Proper,,,.- (if appropriate): Land use or cropping patterns: 'Intended use or disposition of crops: The undersigned land owner or his representative hereby perruts 'hereinafter referred to as the Permittee, to apply the above listed animal waste onto the land at the location shown rs described her_in in accordance with the restrictions and stipulations as given below. The landowner or his ■representative receives. in consideration, full use of the nutrient value of the applied animal waste while the Perminee receives, in consideration, the use of the land described above for the disposal of animal waste. This 'agreement shall remain in effect for the length of the Division of Environmental Management land application permit and shall be renewed each tirne the land application permit is renewed. The undersigned land oyu-ner or his representative and the Pern-tittee agree to abide with the following restrictions and stipulations until such time as «riven notification. given thirty (30) days in advance, modifies or cancels this Land o��mjL Abr U-otification of cancellation of this agreement shall be immediately forwarded to: Division of Environmental Manacernent Permits and Engineering unit Post Office Box 29535 Raleigh, North Carolina 27626-0535 kORM:W1' ? g � :� O I_/Sa Page 3_ of 16 1 STIPULATIONS: ' 1. The land xner or his representative hereby authorizes the Permittee. County and State Offici23s or their representatives to inspect each parcel of property prior to, during. and after animal waste ' application and to inspect established monitoring facilities on or near the application site as required by the animal xaste operation permit. 2. The landowner or his representative authorizes the Permittee, County and State Officials or their representatives to take necessary soil, surface and groundwater samples during the term of, and twelve (12) months after termination of, this Agreement. 3. The PernJuee will provide each landowner or his representative with a copy of the animal waste Operation permit as issued by the N.C. Department of Environment, Health and Natural Resources (NCDEHtiR) Division of Environmental Management (DEM) for the land described above prior to core mencement of anima3 waste application. The 1�CDEHI�TR-DEM permit will specify maximum ' applicaljoli rates. 'Jiu i4a►iv,is and other res h lion3 p : i�beld by the I"a:.'s 3n4 regulations. 4. The Perm, iri:e has provided the landowner or his representative with information and data concerning ' the progam for land application of animal waste to privately owned lands which includes an analysis of consiir.:.nis of the animal waste, animal waste application methods and schedules for typical cropping patterns and a description of the equipment used by the Permittee for animal x,aste application_ 5. The Per,rinee %;'iII furnish each Iandowner or his representative Aith a copy of the results of each soil anal}'sis. 16. An accep=table pH must be maintained in the soil on all land application sites to insure optimum yield for the crov(s) specified for these fields. The agronomist shall provide information on the pH best ' suited fart=,. specified crop and the soil type. 7. The ]and owner or his representative will inform the Perrrdnee of any rexdsiom or modifications to the intended ruse and cropping patterns shown above prior to each planting season to enable the Permittee to amend this Agreement and schedule applications at appropriate periods. 'Wlihin the limits of the NCDF-H-NR-DEM permit, the owner or his representative and the Permittee determine animal waste application rates and schedules based on crop parterns and the results of soil samples. 18. Crops for direct human consumption shall be harvested in accordance with the conditions of the permit. 19. The landowner or his representatives or successors shall adhere to the provisions of this Agreement for a period of eighteen (18) months from the date of the most recent animal waste application. ' 10. Appropr',aie measures must be taken by the Permittee or Land Owner (Lessee) to control public access to the animal v'asie application sites during active site use and for the twelve (12) month period following animal waste application. Such controls may include the posting of signs indicating ' the activities being conducted at each site. 11. Specific animal waste application area boundaries shall be cleaily marked on each site by the ' Perniiluz. or Land Owner (Lessee) prior to and durin g application. 12. Should ont landowner or his representative lease or otherwise permit the use of the land by a third panv _ di, iLndo»vn:r shall be responsible to insure the third party agrees and complies wish the ternis and conditions of this Agreement. 1FOR-Ni. AIN-O 12/95 Page 14 of 16 1 `- 3. The existing lessee. if any. of the site agrees, by execution of this Agreement. to comply with all provisions of this Agreement. 14. This Asreernent shall be binding on the grantees. the successors and assigns of the parties hereto with reference to the subject matter of this Agreement. 15. Animals should not be razed on animal waste applied lands within a thin (30) day period g PP Y Y following the animal waste application. Application sites that are to be used for grazing -shall have ' fencing that will be used to prevent access during these periods after each application. 16. prior to a transfer of this land to a new owner. a permit inodif cation must be requested and obtained from the Division of En%nronmental Management_ The request shall contain appropriate fees and ac-Teements. In addition, a notice shall be given by the current landowner to the new landowner that gives full details of the materials applied or incorporated at each site. ' 17. Any duly authorized offs;-er,- employee, or rdpresentat;ve of DivisionEntal the of vironmen- Management may. upon presentation of credentials, enter and inspect any property, premises or place on or related to the application site and facility at any reasonable time for the purpose of ' determining compliance with this permit: may inspect or copy any records that must be kept under The ter„ is and conditions of this permit-, or may obtain samples of groundwater, surface water, or leacli3te. 118. The lando-o-ner shall not enter into any additional waste disposal contracts or agreements with another municipality, contractor, or other pc=ned entity for the land specified by this Agreement. The land application of any additional wastewater residual sources, other than the animal waste specified by this permit, is prohibited. * * * * * * * * s * * * * • * * * * * ■ x • e * * . * * * i = t * * * * * * * * * * * * * * * * * * * * * * * * RESTRICTIONS: Ll IFORM: NVO 12/95 Page 1 S of 1!6 '♦ r r w r r r r r r r r r. r r. r• r w r r r r r r w r♦ w w w r r r r w r r r r r t r r# r r*••*• r have read this la.)d owner's agreement and do hereby grant permission to the qerrriTiee to a ply animal waste to my lands as specified herein p Pe ILang Owner Date 'FORTH CAROLINA, COUNTY, �. the undersizned Wotan Public, do hereby certify that personally appeared before me this day and acknowledged the due execution of the forgoing instrument. NVITN-ESS my hand and official seal this day of 119 NOTARY PL:BLIC ty cOrl ml-83ion E]pilr.-s SEAL: 1 1 r r r s r t r 1 t r• r r r r♦ r r r##♦ t It w r w# r*** w r r w! r r!* r r r* r r: r r**•** i. have read this land ow-ner's a-neement and do hereby agree to abide by the �ipula ion: and re ictiens as specified herein. Lessee Date w r r w r w•• r r r r r r r♦ r r r r r r r r r r r r r r!*!# r t r r# r i# r*#### w r t r /t *! Itipulaijons and res*.rictions as specified herein. have read this land owner's agreement and do hereby agree to abide by the Perrr6 tee Date IIOR-'%I: A11-0 12/95 Page I6 of 16 a 0 en N Carroll's Foods, Inc. - Farm #2539 Animal Waste Application Information Farm #2539 currently has a 20 MG capacity lagoon for waste treatment and storage. The ' existing lagoon exceeds applicable standards and storage requirements. Liquid from the lagoon is land applied using a traveling gun hard hose reel system. In order to meet the nutrient management requirements, Farm #2539 must address the surplus of plant available nitrogen ' (PAN). The farm has insufficient acreage to meet the farm's average PAN production rate of 26,000 lb/year. ' In order to reduce PAN loading rates, Carroll's Foods, Inc. in collaboration with the North Carolina Poultry Waste Management Center, NCSU, and National Environmental Technologies, ' Inc. is installing a nitrification-denitrification pond. This non -discharge permit application is a result of the modifications to the existing lagoon treatment system. The new pond is designed to convert total kjeldahl nitrogen (TKN) in the manure wastewater to nitrogen gas through the process of biological nitrification-denitrification. The pond will accept flush water from the 9 finishing houses and remove about 95 % of the inlet TKN. The ' treated effluent is recycled to the flush water tanks. Excess biomass generated by the biological process is periodically discharged to the existing lagoon. Excess water will overflow from the pond into the lagoon. With the installation of the pond, flush water from the farrow -feeder farm will continue to flow to the existing lagoon and flush water from the 9 finishing houses will flow to the new pond. Based on the design hydraulic and TKN loading rates to the pond and a 95 % design nitrogen removal efficiency across the pond, an overall PAN reduction of about 65 % is expected. This reduction translates to a reduction of land application requirements by the same amount (65 %). It is expected that with the installation of the nitrification-denitrification pond, Farm #2539 will comply with all nutrient management requirements. The new treatment system will reduce the ' PAN from 26,000 lb/yr to 9,450 lb/yr. Farm #2539 has 50 acres of available land for PAN uptake. The corresponding application rate of 189 lb PAN/acre falls within realistic yield ' expectations 1 11 NL AJ A\UA>LE CPpNI (3 LlanJC E rj ort,a1 ?AK) LocLcl'-,15 r'I AN gedw ti c, e icy T�ce4t�e�,�c S�si� Re'Ac a\t/�� 1,AN Loog�-&!s 1 7, 870 -F,-,to - A o = 9,450 t 5��f A �+ i ca Ra - Q `� 5 D j A 5E] cacveS p g� ti acxe FCOS yield erc�ecio-+�S Meld And Crop Information Field ID Soil Type Crop Type Acres Months to Apply 1 WaB small grain (hay) 6 September - April 1 WaB Bermuda grass (hay) 6 March - October 2 NoA small grain (hay) 13 September - April 2 NoA Bermuda grass (hay) 13 March - October 3 WaB small ,grain (hay) 21 September - April 3 WaB bermuda grass (hay) 21 March - October 4 NoA small grain (hay) 10 September - April 4 NoA Bermuda grass (hay) 10 March - October Notes: 1) All fields are Iocated in Sampson County, NC on Carroll's Foods, Inc. Farm #2539. 2) The maximum slope will be between 2 % and 4 %. 7 J mCcOmAV!�,liqmNVI�D M = m m m = m r = = = = = •= DAylight �• Iprl� 511• \"_u' I�f •� �%' Iti ! ^ �1` Y,�,f\� �``� \ ,�i. �� � N -` ./�� /VI lu r .�t�� I f �� \'. t•�' I`./ t ��- �40 'I �� �, . j� r 'fit : ; '; -•, �(� n '`- - -- / I J 'n N rd�6=�a6 , :��w �4•�/�'—�..c :' �i... .''_� \ -1 � tNY" 1`�•`�� �`^' � ���:��_ "'�'��+ 1 � n,j�c� u 1` it � ``,«11 If• 11 I ,-°� .r � y�\ �r f• :.. 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'� 1 . .�•'1 � `\ J r 41 '.�i,' li. ! i i I� I�-�-•S ..r~j�•L'.� '.�_.��-.-.-..r' ].'�i `� `` ``~' �{ I I fi lil'�Er} .ii`,t~••b'f: �,�_1 r••:-- �r-- }li. 1l`-..''�•• c i>�Ir •:�' ��/ - 1 I�I I f �' If I I' ' � ICI II f .� f iI I'i I �I ��� !� �.J-�J _`may � '1� I. % ,�, ` �.i��l} 1�•F� �r%_i�� f /�:. � �� •\� , { r �'V 11 � }r{" f a�f f if�.I I� I, � I ./ %� Jf. � ,11rr� _1i} � *--y��-r;��A77 � S 1(\1\ _..` •" +.. a I �-1 � } 1� , I } � �' , } � �� # �_ /+zyl!, / r...�-' � a�- �~.1(�f t�• .� - -.�", `o'° a ` �A/1f w +I - _ .n \�\.,-:JJ r•� •// Q � d . �.srr � �1 FI 1 \ �tE f• '�' ,¢ I' ,.- 1 +,�q. , u ��„r_ IJr �� .'''•' '' � �" .�, I � � � I { w Ln 7N 9 NOIN171) IYJM.I YYv.I �•� / 4 911.wi! -41 J• ! !r1 lliW 1101 � � Y •� C i �, 3 CC S19 9 S'S Ap- S'S 9 dVW VIVO T1VdNIVV • •nw w •� (seyoui) uailvildiaeid Aup I lead•gZ or S' S NCO^ IN><'ERPIt1CTING Ti3ERCPUT Waste products must be disposed in the environment In ways that protect soil and water resources. 11ae keys to proper disposal include analyzing the waste product and planning application rates based on sound agronomic practices and crop requirements. Essential nutrients include major (nitrogen, phosphorus, potassium), secondary (calcium, magnesium, sulfur), and micronutrients (iron, manganese, zinc, copper, boron, molybdenum, and chloride) that are required for noEmal growth and development. Potentially harmful elements (nickel, cadmium, lead, sodium) include those that are not required for growth but may result in plant damage and ultimately permanent damage to the soil if allowed to increase to toxic levels. The Waste Advisory Section determines total concentrations of essential nutrients and potentially harmful elements on a dry weight basis for solids and a volume basis for liquids. Nutrient availability Is predicted based on estimates of mineralization rate or breakdown of the waste and nutrient loss depending on application method. Of the total nutrients predicted to be released for the first crop, 50-75% likely became available during die first month. 1t is, therefore, important to apply wastes near the time required by plants. Tice remaining nutrients gradually become available over the next three months. Nutrients not available for the first crop are mineralized to available forms over years. For soils that do not readily leach with heavy rainfall, It Is possible for nutrients to accumulate to significant quantities over years. Laboratory results are reported in (ppm) parts per million except as noted. Estimates of nutrients available for the first crop are provided in lbsAon for solid wastes and lbs/1000 gallons for liquid wastes. A "'l" (trace) printed for nutrient availability Indicates that the clement is in very small quantity (under 0.005 lb per ton or 1000 gallons). Quantities of potentially harmful elements including Ni, Cd, Pb, and Na are calculated as total amounts per ton (wet basis) or 1000 gallons (liquids) to indicate the potential for buildup of these elements in the soil. Where waste is routinely applied, nutrient buildup in the soil should be monitored with an annual soil test. An agricultural lime equivalent is calculated for industrial wastes that may have a neutralizing value. This value indicates the amount of the waste product on a wet basis required to equal 1 ton of good quality agricultural lime (90% calcium carbonate equivalence). Waste materials containing a significant neutralizing value should only be applied at rates necessary to Increase pi I to the optimum range. N - Nitrogen Fe - iron Solids - Analyzed on a Dry Weight Basis 1' - Phosphonis Mn- Manganese Liquids - Analyzed on a Volume Basis K - Potassium 'Zn -'Zinc Ca - Calcium Cu - Copper DM - % Mg- Magnesiutrt li - Moron Percent Dry Matter Soh ' S - Sulfur Mo- Molybdenum Cl - Chfurine Ni - Nickel Calcium Carbonate Equivalent Na - Sodium Cd - Cadmium Lime value Pb - Lead Nutrient availability currently cannot be determined with 100% accuracy, Many variables including the type of waste product and environmenial factors (i.e., soil type, rainfall, temperature and general soil 1110i) Influence mineralization rate and nutrient loss. This report provides a realistic estimation of nutrient avallabilily based on type of waste and application melliod. -%III% IVI 11111111111111V_ I 11C Sam 1 Laboratory HOWIS jqrls.'&i Pitiffloit IL 1141i�i. Sample 19: DAM N /I K Cel Aig S 1.10 AN 711 Of U AID ("I Na Ni ("d 111) .-: 29F;::.1"'," 511 51.5 431 158 52.2 55,0 3.17 0,38 0.58 0.28 OL26 110 Nutrients Available for FirstCroV_ Ills/ 1000 gallons Oflier I'letuctils lbs11000gallons Waste Code: Alpfication Method JV P205 K20 Ca Afg S FO A111 211 Cu B A10 Cl Na Ni Of 11b AIS Description: Brumicasi 1.9 0.69 3,5 0,92 0.30 0.32 0.02 11 Ir 'r 'r 0.92 Smine Upon 1.1q. Irrigation 1.9 0,69 3.5 0.92 0,30 0.32 0,02 T T r T I d V fm6raLq h0j.WO ho C _iy.ltc4afis �(jijjli .'. Sample 1D.- PAM N P K Ca Afg S Fe AM Z11 Cie B NO C1 Na N1 Cd 1,b VA 462 53.0 396 160 41.8 38.5 2.89 0-33 0.37 0.21 0.25 106 Nutrients Available for First Crop Ills/1000 gallows Other Elemenis lbs11000 allons Waste Corte: AjIPUC411 oil MOW N P205 X20 Ca mg S 1`0 Alit z1f ell H NO Cl Na Ni Cd 11b ALS Description: firoadcasl 1.7 0,71 3.2 0.93 0.24 0.22 0.02 T T T T 0.89 Swine Lagoon U41. Irrigificis 1.7 0.71 3,2 0.93 0.24 0.22 0,02 T T T T 1 MG. eriU, 10 t 'v ,� I y.j sale lc Info. 11 oil ou css''a 4"nv( 0 C Q 1) AM 11 K Get A 134 26.6 3.50 58­1 58.8 566 37.9 I Ivaste Code: vaste Nutrients A-villible for First Crop lbs/1000 m1folls AI S ,ell)1dication Alotbod N P205 K20 Ca A 18 S FO Description: Broadcast 22. 0.79 4.5 0.78 0.22 0.15 0.02 U%_ Irrigation 12 0.79 4.5 0.78 0.22 0.15 0.02 Awl AN 711 (I'll 11 Ato (J 0.43 OSS 0.88 048 hill b) Cu P AM C1 -r 0.01 0.01 T T 0.01 0.01 T Nil Ni ("d 111) lit Other Elements lbs11000gallani, Na Ni Of 1,6 1 I WASTEWATER TREATMENT DESIGN SPECIFICATIONS AND CALCULATIONS r r r r� r r rf r r �r rr rr r it rr r rr r r INNOVATIVE WASTEWATER TREATMENT SYSTEM - FARM #2139 PRELIMINARY TIME LINE hiiirctt April hiap June July August September I October November December Janu TRsk Nanic 2312 19 116 123 130 16 11312012714 111 11 221291 t 13 1201271 3 110 117 1 Nj 31 7 14 121 12815 112 11912612 19 116123 31) 7 114 121 2914 111 DESIGN AND INSTALLATION � i t t I E'r i TEAnt TEAM j ARRbL .'S j C RROLL'S Cr tROL1,'SlIVE'I' CARROLL'SlNET CARROLL'SINET TEAM } I 'rE AM TEAM NET CSIJ I r EASI j Detailed Design Pennit Review/Apt rova! I I I i Spceify & Order Equipment Constrict Lagoon Install Lagoon Liner Insrull Piping System Elev:trica! Utility Installments Equipment Installation SYSTEM TRIAL PERIOD Start-up Normal Operation Slut Down System YROJECr SUMMARY Data Reduction Economic Analysis Report Results FNIISS1ONSlOD011 EVALUATION Project: Date: 4114197 Task Summary Rolled Up Progress Progress Rolled Up Task Milestone ` Rolled Up Milestone Q Page 1 REV. DATE I DESCRIPTION 1 4/97 1 MODIFIED POND LOCATION & FLUSH HRS. ❑ = 800 GALLON FLUSH TANKS (Flysh Cycle: 1 Flush/2 Hrs.) NURSERY ❑❑❑❑❑ ❑©❑❑0 FARROWING ❑ GESTATION ❑ BREEDING TO SPRAY FIELDS I CARROLL'S FOODS FARM #2139 CCCI-Cll NITRIFICATION /DENITRIFICATION TO FLUSH POND (LINED) TANKS N L. LJ U Q PROJECT ENGINEER CLIENT/TITLE A. SMITH CARROLL'S FOODS NATIONAL bMRONHENTAL ECIINOL66F,31. DRAWN Warsaw, North Carolina K.FAIRCLOTH CHECKED FARM #2139 — SITE DIAGRAM Wilmington, NC DATE SCALE PROJECT NO. SNT. No. REV. 6/21/96 1 NONE 375001 1 P:\375\375-1P01 1 REV. DATE DESCRIPTION ' 0 4/97 ISSUED TO CLIENT 15 - e00 GALLON FLM TANKS 9 FINISHING 70 ETfIST1YG (1 FLUSH/2 Ki&) HOUSES LAGOON ' WA5H/DRaOUNG TO POND WATER d4FFlf INLET (Sff DETAIL ON OwC. "Cos) 1 � �- g4c^i OVERFLOW TO ip %�, MIXED LJOUia CPvC PUMP (1200 GPM O 20• TON) PONT)YtS'L FE f=MASS-AVTRAfi NECYCLf) b � er RfyCFf 70 ARCHOR LAIER ! t' IF IF RECYCLE(cDD GPM) Y7• I2, - 1 0. { I A I svi-AIANT 3 Pvt A, PYC fNfL PENT T- ,yam f.�y ! I 30 hR 30 Ap ' S a T,• r I ® 32- ® stuocc I E PUMP 1 u cry a RECYCLE f500 GPM) TDH { !! ii I l yl �[ r auEAFtnw PIPE SS'74'�7I'-----��'----- I}'}--}�S7' 76 EJCISTIHc u�00N • 5- 7 U-MCH TO ANG+cR UVER LEGEND PLAN VIEW or POND ADWOR TO Fwsx ETAfvxs SEC EC DFTM ON DWG. X . CDs r0 Fxnnxc d � PUMPPUMP ���t--'--'�� 70 POND MLXED LXVAD (PAMLASS-Nimir RECYCLE) d'p%c 1 t rP� JN� 1 IIIJIJIi GRADC C[Fy.. -1 00v1h T. AnCRar 1 � POND arm CR.IOf OlY L+�•r V"ARON fNrLUENT FROM F1NfSNlxc HOUSES r OVERFLOW PIPE ' r A TO fMt#X LAGOON so I y y g 10' d• I � JI a ' r SUPPORT CLAMPS 4+f (SEE DffAR ON DWG *.MS) i i- R' ' Sl • �5 DEN+Y>7fFIClT10N xfTWICATION CLARIFICAMN ZONE 02' RISF) ZONE ZONE SECTION A -A' CARROLL'S FARM J2139 rm DP11wlFfc fs NOT TO SCALE. SEE a"'MAc 393-ICOS FOR @AFfa ANO APE WEIGHT PDARS. PROJECT VGR. CLIENT/TITLE A.SMITH NCSU - BIOLOGICAL AND AGRICULTURAL DRAWN ENGINEERING DEPARTMENT NATIONAL ENVIRONMENTAL T CHNOLOGIES,lNC. K.FAIRCLQTH CAR ROLL'S FOOD, INC. CHECKED POND DESIGN DATE SCALE PROJECT NO. SHT. No. REV. Wilmington, NC 4/t/97 NONE 393001 1 P:\393\393-1CO4 0 REV. DATE DESCRIPTION 0 4/97 ISSUED TO CLIENT I POND LDIER BAFTLE $uPPDRr IREATID LUMBER HAMF B' TREATED LUMBER — I s'- BENCH f0 ANCHOR s SEAL (WATER -PROOF) "- POND LINER AROUND USER -- --�—-- CLAMP TREATED LUMBER I �WATFR FLEVATADN N I I 22- � f 1 ' li I [ -60, TREArED LUMBER 1Ghp IDhp I I 3Dhp 3GhP 1 as" SECTION A —A' 1 II a * I I - - - - - - - A J A' POND MFiv CONCRETE W NHIS TO HOLD DOWN WATERY POND GNER f5- &r BENCH To ANDHOR LINER ELEY l kBAFFLE AND LINER DETAILS 1Q' s LEGEND + Man? SECTION B—B' ALRA FOR I TO FLUSH TANKS ro FxL$TrNc LAGOON BAfIL£ (SEE DETAIL ABGVE) PUMP S" TO PDND RILET .iPVC GRADE £LEVATRIN WATER ELEV. _ _ R' O VFRFLaw %Pf Ip FXlSANO LACOON $LUDGE PIPE �I{ LINER r PVC PIPE CLAMP u u CDNCRETE WEIGHT TYPICAL WEIGHT AND PIPE IL CLAMP DETA (NO SCALE) CARROLL'S FARM J2139 SEE RAWING 9 "°T r° SCALE. S£E DRAWING 393-1CGI FOR POND PLAN VIEW AND CROSS -SECTIONS, PROJECT MGR. A.SMITH CLIENT/TITLE NCSU — BIOLOGICAL AND AGRICULTURAL ENGINEERING DEPARTMENT DRAWN NATIONAL ENVIRONMENTAL TECHNOLOGIES. INC. i(.FAIRCLOTH CARROLL'S FOOD, INC. CHECKE] BAFFLE AND PIPE CLAMP DETAILS DATE SCALE PROJECT NO, SHT. No. REV. 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E.EASO 5 s9UAR8 42.0B9 200SIIEETSEYE•EASES 550UARE 42092 100 RECYCLE[} PATE SSQIIARE 42099 200 RF.CYCIm WIfIIE 550UARE uuas.nu 6 r 1 In IL �2 � 22 Ld iv Ld I- uj 2 � 2 2 0 z w a it :11iVf70".5 III IM M!:)AJ]II WL (,GC 26 31imICISS 311IIN, U?17Ao{HWk [F.CZu 31�Mflp$ S i{SV:1l3A3 513115 ou cw 21 ik{Vf1U55 FISYl-:{a35133H5 rok iol'-ZY p'R'siiel%OiiHV�� ,ikMHJ55 �i'.'Y I-'fAJ SI�{IfS fli �IK 2Y 1k1Yf 1!�1'`vil� ZRt-Cks 40 i p 0 Q I u J , �I J _C - - h o c{J - � o � m z V) a a Q � .� rM s O v [J fA jr r,} �0 M 2 ul d - o 2 2 it iu w j 4 (a P s 2 Q_ � tj L,� sip Sj CA ri ILL •x Q udj {� s o c� s 'Z Z �D v 9 ni•�.ry -4 Vitus 5 31111M cii-rm l m W,21 zu IV Sr 311VnU55 m IMO3so3li atz met 31 ncys 9♦3SV3'313 S1331 Nit GBCZ� v 3HVf1055 �35V33A3513'pi5 On1 zBC-LrI,YAftkgsNMENs :nlVf�.i Slsl� SRI F,_ (�'G Y.C-51 F-'d,Iuc -! f - � e Ks, SA%5 I�L e i V-t . 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(j 1 Lj / L / hr r�v� l�efetj 1 , c� c � —7 2- i J -St; � � �� G �� � S �� � i �t � • c 4 2 y I � q l u u � � �l � -Fr �—, 15'D -'-:,` o� i �Crl(-s 1 LUI-UP www zx5W W N p O .. ry io Q ^ Q C9 ry ry er ry n M 1 c crk N�4e- ,t 8�� sui .ate r G f j c/la D C72- 0 6 b 5 7- 7 ,� LZ g _ 4 -7 y-7 5 + L L UZ 2-x b ooa 4 1 Go }s 7 !r J I ' 22- 2Lv—ram �•- !t� z � N v al rN IQ jrs d -CL- LAit S133HS OOL gtrk-LL _ 5133HS U0l Lf+4-71L 5133H5 OS m-cz N5 cZ M Q D � I M Ik � IL y � S 1 O � O � �* I 1 r rl v yF 1 I `r --f / f•r T YY��n 4 I Li- \Ij -f� S13311SOOL Vbt'LL S13314S OOI LbI-LL S133HS QS 1rI-LL m m w m m ww wr w rwr rw wr w ww w ww Carroll's Foods Denit/Nit Lagoon Overflow Pipe Sizing 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Manning's Equation V = 1.491n * R A0 .65 * SAO .5 where: V = velocity of flow, ftIs = QJA n = coefficient of roughness R = hydraulic radius = D/4 S = slope of energy grade line Parameters Pipe Material = PVC Coefficient of Roughness (n) 0.0135 Total Flow (Q gpd) = 123,272 Total Flow (Q ftA3/s) = 0.1907 Solve for S assuming several pipe diameters: 3/25/97 10:31 AM 3 0.04815 4 0.01042 5 0.00318 6 0.00121 7 0.00053 8 0.00026 9 0.00014 10 0000080 12 04/24/97 10:46 $704 529 5298 NATIONAL ENTVIROr -a- NET WILMINGTON 1 1003; 009 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 �Q„- AERO @c, AQUA -AEROBIC SYSTEMS, INC. 6:306 North A)pine Road. PA_8ox 2026.RodQord, IL 61130-2026 815/664-2501 FAX 815/5542508 2'rIis FACSIMILE COVER SHEET DATE 04l17197 TOTAL PAGES TRANSMITTED INCLUDING THIS PAGE 7 TO: FAX# 704/529-5298 FROM: Donnelle Herron ATfENTWON: KAsh Sridhar _ Sales CoanMondeni,� COMPANY: National Environmentpi Technologies DEPARTMENT: REFERENCE: NATIONAL ENVIRONMENTAL TECHNOLOGIES Wilmington, NC Following is the rental agreement for the reieren::ed project. i, you have any quesbons, Please call- FAX/AIL CONFIRMATION TO: Recipient Representative Other --oa/Toot 10-v.iSh3 TvA'olty:� --- SDj%0d3V w;I6V 9oSZ fT9 9Ti-, S9:90 LG/RT/ro 1 04,,24'97 10.47 U704 529 5298 NATIONAL ENVIRON ­4 \TT RILKIAGTOA (6004:009 AQUA -AEROBIC SYSTEMS. INC. RENTAL. 8 REEMENT ' This Agreement is nhade and entered into at Rocldord, Illinois this 17th day of April. 1997 by and between AQUArAEROSIC SYSTEMS, INC., an Illinois corporabaR having its principal "Aqua') plain of business at Rockford, Illinois (hereinafter called and National Ersvim a Teonoloaies with its principal place of business at 295-A N. Green Meadows Drive hereinafter wiled ("Lessee"). In consideration of the mutual promises, revenants and agreements herein contained, the parties agree as ?ollaws: 1. LEWE. Aqua leases to Lessee and the Lessee leases from Aqua the Equipment described on Schedule A attached (hereirefler called' Equipment) on the terms and conditions herein contained. Accessories are not covared under this lease and must be ipurchased separately. 2_ IM. This Agreement shall commence when the Equipment is shipped from Aqua's place of business at Rockford, Illinois, and shall cantinue fnr a ninimun term of three � 3 consecutive months there after. It is estimated that shipment will occur after signed agreement and first and last months' rental checks are retvmed to Aqua 3_ RENTAL The Lessee shall make monthly payments to Aqua in the amount of Four thousand, four hundred & no/100 Dollars ($4,400) total ;or all units. Each payment is due and payable, irr advance, on the same date of each month corresponding to the date in :92 above, except that the first and last months' rental both shall be due and payable, in advance, prior to shipment of the Equipment to the Lessee_ All delinquent payments are subject to finance charges of 1 112°A per month_ 1 1 Loolzooth lloiil:L.%3 JvxOJJvN ' -* sodflo v Y:lbv vosZ rss ST6IM SS-90 WITibo ' 04/24/97 10:47 '6 04 529 5298 NATIONAL ENVIRON ems- NET WILMINGTOr 16005/o09 A CARE. USE AND LOCATION. Lessee. at its own cost and expense, shall keep and ' maintain the Equipment in good repair, condition and worldng order. Aqua shall have the right ' to inspect the Equipment at any reasonable time. S. DELIVERY, INSTALLATION, AND REDELIVERY COSTS. Lessee shall pay all transportation charges from Aqua's place of business at Rockford, Illinois to the installation location. Lessee shall also pay for all costs related to the Equipment including but not limited to, unloading, loading, installation, dismantling, start-up, cleaning, testing, and sampling, ' Aqua shall be provided with copies of all test results and monthly State/EPA reports which pertain to the performance of the Aqua -Aerobic equipment in the Lessees wastewater ' treatment system_ Lessee agrees to allow Aqua access rights to the equipment for inspection purposes, and to take photographs/Video tape of the Aqua equipment during installation or at any time during the rental period. Performance data and photographsivideo are for the ' purpose of research and documentation. Identitiction of the source of the data and photographsivideo will not be made to persons outside of Aqua- Aerobic Syste ns without the Lessee's written permission. Upon termination of this Agreement, Lessen shall return the Equipment to Aqua, freight prepaid, in good repair, condition and working order, ordinary wear and tear excepted. Prior to redelivery to Aqua. Lessee shall remove all exterior dirt, offensive odor and chemical or biological materials, and, if applicable, remove and dispose of the filter media, and flush the underdrain system. If requested by Aqua, Lessee shall return the Equipment to any location designated by Aqua, provided that the freight charges shall not be greater than those for delivery to Rocidord. IIlinois. 5. TITLE: PERSONAL PROPERTY, The EqL ipmerit shall at all times remain the proper' of Aqua, and Lessee shall have no right, title or interest therein, ex+oept as the r1001000 --r S?I11033V V41bV 905Z TS9 STB$ 95:80 �LB/8I/S0 ' 04/24/97 10:48 V703 529 5298 NATION.iL EXVIRON a-- NET WILMINGTON Q006/009 Lessee. Lessee agrees to execute any statement, including Uniform Commercial Code ' financing s,atements reasonably requested by Aqua fw the purpose of fling and recording to indicate that Lessee's interest in the Equipment is so!ety that of a Lessee. Lessee agrees that it will, at its cost and expense, defend Aqua's We in the Equipment again -t claims of any third persons claiming any right, title or interest in the Equipment through the Lessee. The Equipment shiall at all times remain personal property, notvffths ding the fed that it may be ' attached to real property or improvements by the Lessee. ' 7_ NET LEASE, TAXES. The rental payments shall be net to Aqua, and Lessee shall pay any sales, use; excise, personal property, or similar taxes or charges imposed upon the ownership or possession of the Equipment during the term of the Agreement, excepting only any income taxes imposed upon Aqua ' B_ RISK OFLOSS AND INDEMNITY. Aqua shall assume all loss resulting from normal wear and tear_ Lessee shall bear all risk of loss and damage to the Equipment from any other cause_ Any charges for repairs that alight arise from ttFe above mentioned damages ' caused by the Lessee will be milled to Lessee at Aqua's cost and are subject to payment by Lessee within ten days after invoice date. Lessee shall indemnify and hold harmless Aqua from all claims, actions, costs, expenses, damages and liabirltles, including attDmeys' fees, arising out of or in connacbon with the use of the Equipmend by Lessee_ 9. D REMEDIES. If Lessee shall defauh in the payment of any rental ' payment, or otherwise breach any of the terns herein contained, or in the event any bankruptcy or. insolvency proceeding is commenced by or against the Lessee, or the Lessee ' shall make an assignment for the bewt of creditors, or any action shall be taiken against or Iby the Lessee to accomplish such purpose, or if a receiver of the property or the business of ILOD/bDOQ� AOtII.L ' Vh' 0I1vN -- n1901V V-10 9D5Z t99 919a 99:90 L6/BI/ro 04/24/97 10;48 $70.5 529 5298 NATIONAL ENTIRON — NET RILMIN=S Z007/009 1 the Lessee is appointed, then and in any such event, in adaFdon to any and all other remedies ' otherwise available to Aqua at few or In equiy fcr hre..arh of Contract Aque shall have the immediate right to enter upon the premises of the Lessee and to remova the Equipment, with or without legal process, in which event Lessee shall pay to Aqua within 10 days from invoice ' date the reasonable cost of repossession and attorneys fines insured 10. HOLDOVER. In the event upon termination of this Agreement, Lessee shaft ' continue to retain possession of the Equipment, Lessee agrees to pay to Aqua the monthly ' rental payment, or per5on thereof, daring which Ume Lessee retains such pcssession_ During such holdover period, all of, the other terms and conditions herein contained shall continue_ Lessee agrees that during any such holdover period it shall immsdiately redeliver the Equipment to Aqua,, upon Aqua's written request ' 11. OPT10N.TO PURCHASE Aqua hereby grants unto the Lessee the option to purchase the Equipment at any lime during the term of the Recital Agr?ternent, provided Lessee shall not ne.in default under the provisions herd_ The option price for the purchase ' o; all units shall be i -nine thousand. six hu dred & no 100 Dollars ($39,500). In the event Lessee exercises the option herein granted, a sum equal to ninety percent (90%) of the ' rental paymerAs (said by Lessee to Aqua daring file terrta of the Agreement, calculated an a ' per unit basis, shall be credited against the purchase price of each unit up to the quantity rented. Lessee may exercise the option by giving written notice to Aqua at any time during Me feral of the Agreement and by remitting the balance of the purchase price due, including all applicable ' sales or similar taxes which may be due. Aqua shall then deliver to Lessee a bill of sale fear Ithe Equipment. ' iOD/SDO( NOVI&L3-IV;OI,LVK «-- SOI807I3': V115' 404Z tsp STfr$ L5 90 Lg/sZ1Yo 05/02/97 14.37 V704 529 5298 NATIONAL ENVIRON 1>y NET WILMTNCTON 01002/003 0:/02/87 10;58 $815 854 8853 AQUA -AEROBIC 001/002 13- MISCELLANEOUS, This Rental Agreement contains the entire agreement 15etween the parties and no modification may be made unless in writing. This Rental Agreement shall be governed by and construed under the laws of the State of Illinois and venue for any legal action to enforce the rights may be asserted in Winnebago County, Illinois - IN WITNESS WHEREOF, this Rental Agreement has been executed at Rockford, Illinois on the day and year first noted above. AO LAERODIC SYSTEMS, INC. By: Donnelle H n Its:_ Sales Correspondent LESSEE: National_ Eny ronmental, Technologies _ By: Its: S OS. 02/97 14: 38 %Y704 529 5208 NATIONAL E``VIRON NET WII3iINGTO\ Z003/003 05/02/9; 10:57 V315 554 8633 AGGA-A.EROSIC Z 0021002 1 ' AQUA -AEROBIC SYSTEMS, INC. RENTAL AGREEMENT SCHEDULE A EQUIPMENT: ' Two (2) - 40 HP Aqua CSS Reconditioned Aqua -Jet Aerators, Part No. 39R4017. Diffusion head will be Class 40 gray iron monolithic casting coated with two -dart epoxo5ne paint Float will be 304 stainless steel skin filled with dossed cell polyurethane foam. Volute and intake cone will be 304 ' stainless steel. Propeller will be 316 stainless steel and one-piece propeller shaft will be 17-4 PH stainless steel. The entire rotating assembly is dynamically balanced. Motor will be energy efficient, TEFC, 460V, 3 phase, 60 Hz, 1200 RPM with 1.15 service factor and Class F nonhygroscopic insulation. Motor will be rated suitable for severe chemical duty_ Unit will be designed to draw at 30 HP, WARNING: The Aqua -Jet aerator has a high velocity, upwar-ily directed hydraulic flow directly below the unit. in addition, horizontalsurface velocities persist for some dstanee frtarrt the unit These flow patterns may, in some instances, cause damage to basin bottoms or walls, crest ng leaking potential. In earthen or lined basins, Aqua -Aerobic Systems recommends the use of a ooncrete pad on the basin bottom drectly below the aerator. If concrete is known to be nonresistant to the waste, other materials should be investigated. Riprapping, or similar means of hank protection c arc protect basin walls. If basic, contains toxic wastes, use is advised to obtain engineering advice as to basin design and construction necessary to prevent possible erosion and leakage. Aqua -Aerobic Systems assumes no liability or responsibirlty for any damage to basin bottoms or wags, or for any inp ies or damages resulting therefrom. EQUIPMENT: Two (2)�- 10 HP Aqua 1=SS Reconditioned ❑DM Mixers, Part No. 57R1011, Motor base and float volute will be 304 stainless steel. Float will be fiber -reinforced polyester skin (FRP) filled with closed cell polyurethane foam. Intake volute vAll be 304 stainless steel. Impellerwill be 316 stainless steel and one-piece impeller shaft will be 17-4 PH, stainless steel. The entire rotating assembly is dynamically balanced. Motor will be TEFC. 46QV, 3 phase, 60 hertz, 900 RPM with 1.15 service factor and Class F nonhygroscopic insulation. Motor will be rated suitable for severe chemical duty, WARNING: The AquaLX)M Mixer has a high velocity downflow discharge directly below the unit This flow pattem may, ire some instances, cause damage to basin bottoms. creating leaking potential_ in earthen or lined ' basins, Aqua -Aerobic Systems recommends the use of a concrete pad on the basin bottom directly below the mixer, in concrete is known to be non-resistarit to the waste, other material should be investigated. If basin contains toxic wastes, user is advised to obtain engineering advice as to basin design and construction necessary to prevent possible erosion and leakage. Aqua -Aerobic Systems assumes no rsability or respormbiltty for any damage to basin bottoms or watts, or for any injuries or damages resulting therefrom. ' TOBE SHIPPED TO: Please advise of complete `ship to' address. IDH'sd, W197, r:%2mVQgree1nattonal.dh 4/16/9i LION 13:20 FAX 910 799 8801 T'ENCARVA WILMING1"ON Z002 From: Tom Goode Date: April 16, 1997 To: Krish Sidhar Time: 3:16 PM ' Company: NET FAX #: 7045295298 Dear Krish, In order to keep speeds below 1750 RPM and reduce wear due to abrasion, we need to go with the T Series Gorman Rupp on both the 165 GPM rating and the 1200 GPM rating. We are pleased to quote the following for the Carroll's Foods project: Gorman Rupp Model T3A60-B with horizontallly mounted belt drive and bedplate and 7.5 HP TEFC motor. ............. $3175.00. Rating is 165 GPM, 50' TDH, 1500 RPM, 3 ?lv--s �2� 4 d c, Y A- c. Gorman Rupp Model T8A60-B with horizontally mounted belt drive and bedplate and 15HP TEFC motor................$8780.00. Rating is 1200 GPM, 20' TDH, 750 RPM 3 ��`� 46 0 ✓ mac, Total freight from point of manufacture to jobsite is estimated at $700.00. Shipping weight is approximately 2800#. Please allow 4-6 weeks for delivery. Attached for your reference are performance curves, installation drawings and pump descriptive sheets. 1 will forward a copy of this to Anthony Smith in your Wilmington office. Thanks very much for your inquiry and feel free to call anytime. Tom Goode VOICE: 910 799 8800 FAX: 910 799 8801 04/16/91 MON 15:20 FAX 910 799 $801 _ TENCARVA %'ILHINGTOIr ljj 003 .1 Specification Data Sec. 55 C Self Priming Centrifugal Pump Basic Pedestal G1911Model T3A60-B GQRMAN-R11" Size 3" x 3" PUMP SPECIFICATIONS Size: 3" [76.2 mm] x 3" [76,2 mm] N.P.T.-Female Casing: Gray Iron No. 30 (Maximum Operating Pressure 90 psi. 1620 kPa]) Impeller. Open Type, Two Vanes, Ductile Iron No, 60-40-18 (Handles 2 1/," 163,5 mm] pia. Spherical Solids) Impeller Shaft: Alloy Steel No. 4140 Wear P1ale-Replaceable: Steel No. 1020 Cover Plate -Removable: Gray Iran No. 30 (30 lbs. 114 KG.]) Bearing Housing: Gray Iron No. 30 Seat Plate: Gray Iron No, 30 Flap Valve: Neoprene Shaft Sleeve: Allay Steel No- 4130 Radial Bearing: Open Ball Thrust Bearing: Open Ball with Snap Ring Bearing Lubrication: Oil Flanges: Gray Iron No. 30 Gaskets: Compressed Synthetic Fibers and Teflon O-Rings: Buna-N Hardware. Standard Plated Sleet Standard Equipment: Oil Level Sight Gauge Pressore re eRel f Vaiv • 8 as W PAGE ICOS June 1, 1991 . r s SEAL MODEL T3A60-B Optional Equipment: Pressure Relief Valve: Stainless Steel No. 316 Mechanical Oil -Lubricated Double Floating Self -Aligning. Air Release Valve: Gray Iron No. 30 . Rotating and Stationary Faces are Silicon Carbide. Stationary Suction and Discharge Flanged Spool: Seat Is Stainless Steel No. 316. Elastomers are Viton. Cage Gray Iron No_ 30 and Spring are Stainless Steel No. 18-8. Maximum Tempera - Casing Healer: 120V or 240V ture of Liquid Pumped, 15011F [710C]'_ High Pump Temperature Shutdown Consult Factory for applications with liquids in excess of temperature indicated. DISCHARGE FLAN G E �,�,��•ror�x.invi,---+ram • FLAP VALVE �!•; tsf ■ ��// 5 FLANGE t CCOWER PLATE WEAR PLATE IMPELLER SEAL ASSEMBLY G.H THE GORMAN-RUPP COMPANY • MANSFIELD, OHIO GORMANAUF GORMAN-RUPP OF CANAOA L11ATTEQ 0 ST.. THOMAS, ONTARIO. CANADA trMUC iu US.A. z O F. U i N r- 3►� Q PY D15C ►-���G I Ir •:i..rll:.;i�ir t�J ri�11■11s11�► ;:.. T I•5� 2137 , 5;4-�. _ 2 5" CO "rF ` Dt p+- �t HOLES + t �(C Ies iztav FOR Rzwv&,,. or, BACK Covcg P"'TE o� off; C .z"`" ` UU .A c k*7NN , mkcl�'1NtR`t GO B a w A o oEt~ tWG tqo ; N 3-0. 04/16/91 MON 15:24 FAX 910 799 8801 � TENCARVA µIDIINGfON 006 Specification Data Sec. SS PAGE 1305 .iur►r I. f441 C Self Priming Centrifugal -Pump Basic Pedestal G41 Model T8A60-13 MIRM-Rives Size 8„ x 8" PUMP SPECIFICATIONS Size: 8' (2W,2 mm) x 8' 1203,2 mm) N.P.T.-Female Casing: Gray Iron No. 30 (Maximurn Operating Pressure 60 psi 1551 kPa) Impeller: Open Type, Two Vanes. Ductile Iron: No. 60-40-1 B (Handles 3- [76.2 mm] Dia. Spherical Solids) Irnpelier Shaft: Alloy Steel No. 4140 Wear Plate -Replaceable: Gray Iron No. 30 Cover Plate -Removable: Gray Iron No. 30 (66 lbs. i30 KG.]) Bearing Housing: Gray iron No. 30 Seal Plate: Gray Iron No. 30 Flap Valve: Neoprene Shalt Sleeve: Alloy Steel No. 4130 Radial Bearing: Open Double Ball Thrust Bearing: Open Double Bali with Snap Ring Bearing L.utxication: Oil Flanges: Gray Iran No. 30 Gaskets: Compressed Synthetic Fibers and Teflon O-Rings: Suna-N Hardware: Standard Plated Steel Standard Equipment: Oil Level Sight Gauge Pressure Relief Valve: Brass Optional Equipment: Pressure Relief Valve: Stainless Steel No. 316 Air Release Valve: Gray Iran No. 30 0 Discharge Flanged Spool: Gray Iron No. 30 SEAL MODEL TBASO-B Cover Plate Aluminum No_ 856-T6 (32 lbs. 114 KQ-D Mechanical Oil -Lubricated Double Floating Self -Aligning. Casing Heater: 120V or 240V Rotating and Stationary Faces are Silicon Carbide. Stationary Hight Pump Temperature Shutdown Seat is Stainless Steel No. 31 S. Bastorners are, Viton. Cage FLAP - VALVE FLANGE and Spring are Stainless Steel No.18-8. Maxirru m Tan era- DISCHAAGE true of Liquid Pumped, 160°F [71 °C]*_ FLANGE p * Consult Factory for applications with liquids in excess of temperature indicated. 0_*114 1 lie-Yt7Li17TE CASING SEAL PLATE �--- BEARINGS ' �t1�1tA�lr I t.,..,. WEAR PLATE-/ 'IMPELLER GH THE GORMAN-RUPP COMPANY • MANSFIELD, OHIO G0R GORMAN-RUPP OF CANADA LIMIT® 0 ST. THOMAS, ONTARIO. CANADA r.h*w to us x TOTAL NEA0 PSI FEES Caneull fact" on operoling condiltanf ; l ! j ? : ; ; + ' ! i j i 1 '- ; ; I r !bore 12011 rpm when Ti]!il eeceetle 20 lael, RUfi MING LIFTS Model r�i>r-Q Size �_ b 650 rpm 4 leel 750 rpm 12 feel M 5� r�;t1':ii ;:�' 'I1j!l .�li F:11l 'FEI .I.tkIj• •j:i. I';�'t is;:?.jja � 950 rpm 1S lae4 954 pm 17 iceli,. .;�1 ' i'i13a lIp' }!a.150 rpm 20 feel 1150 rpm 21feet0 ji:r '�i: •it ;:!: 1{3 '.j 1250 rpm 22 leaf - 1354 rpm Z] feel }�} pItri �i: Figure NPSH rF� required prior to using PiillyaR1011s n 120 i!! abase table. 00 NOT use as available Z Suction Little, A i 11 Max, Solids _ 3 m i :r`li'i: ii is i is •i? !!it ''{{ tsi n `: i.;j ii! tt {! ;� .i• Ilil �,jlf !rc:/� 110 �` �.�ar if i;• �' !' �.'_� .; :r. :{ :.j `jj! ';I: i ;•11, u' ii: ;iT��1'! : µ.ii. Y�i �j ,i ,i I it �� •I• G' I :1 i, 'ji.11i::l :'.rl ill :i i�l:l: ' it .i ! 'i:i !�" M A L. .li. Y wF :I• _Lill �:' w' j' _ ' i� i•t: '�; �;j li :i.!! :;. :ii :!':�I::i 1s!i� is ?jj! ..j I• fl.l� •�i`I! '( 1`%! ;1 i 'ii ':1 is •t ItI[ i• j. jtT :I lf..l 'r l• :i:•i �I1.( 1' ;; i !, ; J# ; 1• ;: .; I1 j: . :jl :r' lii i:k;: `. •I. 7j; il:;: Z IOO •� FI I 11 i I M, I•I. 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't.;i. •�'• :!' 1' :i, '. •,, Z F r,�f� j.j j.: 1 C' iS.:� �!'i.'i:a:l «{'.1-' F-.3• IF.', ii'' .' :-L I., 'I:j, '!'�; •�?: ,.�1f:i-�:r.j 1 :i::l'. :l" j:i:, ij. m U1 !q1 Iprl :I-i7 ti'j 111? .l..l'�i, .,1: .! 11+•+ }.i: :: liii' 'I. ,,I•.j ''il it l; ;#; 11,jtl �jl: ,i:,lt!' .J:is:ll i UI V V-'f is i. ii• 1'Il ••i: :! ? •IF 1 j: i. :r Iyl• i• ,ii •it• :;:F: ;j1;:' •,: Q ;.-r I _ _= �..r..,...� tea.:'' 2 _ 20 .Ff :j11 •'!il �ji `??i "ii' =if lis ?1 " i,r. Eii �}'i,l.. r:i: i' ;i. �' 9 !1'i i i,• +l.1:_.1j;•i .riyiam=.1.'11s;tP; a.sil.yl+.re}.TIj _ljj.. ii.:j.Fr. •?II I.�;!�'.{I l..,ir!! ;::j�:i.l .iI �•rr l {{�; 1..;tF�11i!.�!. ':l;i+;, .�:rf::1'j.j !;.�'yjI��'. .�`i;!!.�F:iii i; f2itfj;:{.k� ' t_i. i `-j !l'ij�:, 'i' :ji�'.'j?: ».•I'F!:;j:.iij; •�"j :j�I.i:':':5r ljI .: i' :��Ir::' .'.? i _ i'-.;:?It`,I•. :'i' !i❑bn tTti. I.r1T# 1ir j : i1 ;j5 0 iZi 74 MPSHSudtonHeedj 7. 10 va j:. :::: :p• . � 'li"'-�1 f1.r il. ... :1 it ri�l. ,:_ 1 " + ;. ' ' ,1, �'r 1. :i' .liil:jl: j. .1 �r;1. j!•'!"r, - - :l• i` •?l '!.l .!: 1:? apenllagnnpemaofrune. r0o ca c o o e o o IF- 00 Nt i� 04 �r. u 4 2 FRAME".. 286T 3 2(oT5 404T 254T«; 2 BroU 326U 404U GT 324T 3 64T 405T 324TS. 364U 405U 8 4T 4 U. 365T 444 526T,'. 365U 444U 4,45 REV15IONS - F T4,31A WW Wffi 44% 001 Pt .4 1-1 OLE S 9/(o C31 k 30 P-13p— PUMP Dlsgss 437 U P P0 L�, DWN. MO DEL THE GORM'AN=R DATE 01410 MAN 5 FIELD,, REV. OUTLINE" t- I/j A VVA'Sa Vq 'REMW#Vt orqrp,..TdL+vr AD o ral.- V ae d-045 R.0 DOEU 3(o+T5 lb-fz-56 F-MN PIN ' 01/17/91 TUE 09:01 FAX 110 799 8801 (z�c4 ' Submitted To: Krish Sridar National Environmental Technologies Comments: Data for Saidor 7.5 HP TEFC 1760 RPM 3WN230-460 Motor TENC_ARVA WILMINGTON 04-17-1997 Submitted By: Tom Goode Tencarva Machinery Wilmington ti s - Lam- n Lam.,, t�`E •s 1 1 1 1 16 001 I04/17/11 TUE 09:02 FAX 910 799 8801 TENCARVA wILMINGTON Performance Data - Winding 37WGW452 Baldor Electric Company (R) Winding = 37WCWd52 RATING • NOMINALS Rated Output 7.5 - - - Clolis 209-230T46D Fuil Load Amps zl_5-20110 Speed 1725 "' Phase-----_...__.—.._--._..._...._... 3 NEMA Design Code ..__..... B,-.-. LR KVA Code "J _...-.-_--------_.. ___ EfTici¢ncy� 87.5 Power Factor _62 1.15 Rating - Duty 40C AMB-CONT CHARACTERISTICS Break Down Torque 91 i acted=}2otor Torque 62 ! Starting Current I No -Load Cufr6ht — 5.6 ! Zrie-iirii; Itesistsnce-@ 25'ffii�-Fees C 1.628 i Temperature Rise, in degrees C F.L :.....-- LOAD CHARACTERISTICS . TESTED 9a of Rated Load 23 ' 30 75 — D S:F� Poirver Factor _ 38 59 71 79 83 86 81 Efficiency '77.6 85,2 81.0 87:3 86-6. 85-5.. 86:9 ' Speed'(rpm) - 1790 1781 1772 1763 1751 1740 1756 e�m U peres i0_ =2.-14.1�--- I v � r a-x— J ' -7 ' a AMps ®4.6c -' V [a 002 ' 04/17/91 TGE 09:02 F.4_1 910 719 8801 T NC RVA WILMINGTON Z 003 ' Galdor Electronic Catalog Baldor Electric Company JR) Fort Smith, Arkansas ' Catalog Number: M3710T Spec Number. 37AO1W452 ' Horse Power. 7 112 RPM: 1725 Nema Frame: 213T List Price: 456 ' Multiplier. L5 Type: 3735M C. Dimension: 17.94 Eff Full Load: 87.5 ' Shipping Wt 115 Volt Code: E Voltage: 208-2301460 Amps: 21 _5-20110 Phase: 3 Hertz: 50 Pole: 04 Design_ B Ser. F: 1.15 ' Enclosure: TEFL Amp Code: J Mountina: F1 Base Code: RG ' D-E. Beating: 6307 O.R.E. Bearing: 6205 Rotation: R Rating: 40C Substitute: M3770T Rec Adj FCtr. 'NA" for non -premium efficient or explosion proof motors. Rec Soft StrC MA7-030-CA 1 ' 04/17/91 TirE 09:02 FAX 910 799 8801 TENCARVA WILMI]lGTON [a005 Performance Data - Winding 07WGW269 Saldor Electric Company (R) ' winding = 07WGW269 RATING - NOMINALS ' mated Output Volts _.__._ ...� _.... ........ 230/460 —Ful'UbYd Amps _...... - 38119 Speed Hertz 60 NEMA Design Cede LR KVA Code ...................... ---- ._. _._ ..... H ' >= cfency K2 'Power Factor LL 82 Rating - Duty - - " ' 40C AMS-CANT C14ARACTERISTICS Break Down Tarque -- --•-•---.. _... .. ... ............ ..._.__��_�_ ; "- Locke&R6tor Torque 110 5ifing current _ 135.0 No -Load Current—_.._._.....__._...^ B:9 one- uie esistance @ 25 degrees C _676 Temperatilre Rise; iri dOe rees C @ F.L. - -'80 ' LOAD CHARACTERISTICS -TESTED °rb of Rated Load - ? 25 50 75 100 US ISO Power Factor 42 65 ---7T--- _._.82._._... 85 86 Effik ien cy _ _-_ __ _ �8 _....89.1 I 90. t 89.7 88.8 F 87.5 89.2 ' eecC(r m� 1790 ' 178i_._-, 17'r0 1759 1748 1735' LiT- 2- ne Amperes 9.7 i2.0 75.1 '—'1$:7— 22:$"' 27.2 21.4 s 1 I fk 9 La. � Y R J0.5 V YQ 44 t V w Cou �piaa✓ SGYY* ``-� Ye. 01 4j Ya- �/t,;> ¢d - © 4b/ o V 3 04/17/11 TUE 09:02 M 910 719 8801 TENCARV:4 WILKINGTON ' Baldor Electronic Catalog Baldor Electric Company (R) Fort Smith. Arkansas Catalog Number: M2333T Spec Number: 07H2O3W269 Horsepower. is RPM: 1760 Nema Frame: 254T List Price: 976 ' Multiplier: LS Type: 0748M C Dimension: 23.18 E8 Full Load: 90.2 Shipping Wt: 223 Molt Code: F Voltage: 230/ 60 Amps: 39119 Phase: 3 Hertz: 60 Pole: 04 Design: B ' 1,15 Enclosure: ure: TEFEF L Amp Code: H Mounting: F1 Base Code: RG Q.E. Bearing: 5309 O.D.E. Bearing: 6307 Rotation: R Rating: 40C ' Substitute: Rec Adj FCtr. 'NA' for non -premium efficient or explosion proof motors. Rec Soft Strk M87-030-CA a 004 'onnection Diagram for Catalog Number: M3110T - Saldor Electric Company (R) b 111 1-,'-i 'dC_T.AG IV 4 .5 a 4 h rj f ' p 3 � t� b� � : - ��— • L n •y ts; •,, a ao TAERF; CSTATS T ! ram+ 1 3 2 3 G 2 WE S: I WERCr hNGE At%- TWO JNE _E.w,,-�S r 2. 0311-0'4A_ T�-ERMOS-A-S ARE ' Ra 'I,_D V,'W V Sir ar zC. 3. AM AL NMSER OF MER^JAL DA ;L_EL CIRMITS M1 BE A ':f ULT P E 3= THOSE . HO',VI ?3M. I V:r•T - U t A ,,_... II��LDOR ELECTRIC S„'Y� E+ .,��ST: G1=y'li i�� G rC..vC i C o , rf _ _ 5C?L=: J - C1': �',,F ?E':r SE,: , CB/i+�; 9 _. ._�.._� c� 9 c+ c M t 1 1 1 1 1 1 1 NATIONAL ENVIRONMENTAL TECHNOLOGIES 9400-E Southern Pine Boulevard Charlotte, NC 28273 (704) 529-5551 FAX (704) 529-5298 FROM: Krish Sridhar SUBJECT: Price quote MESSAGE: I am following up on our telephone conversation. Please provide pricing on the following PVC fittings: Qty Item 1 3" Check Valve (swing or ball type) 5 3" quarter turn ball valves or butterfly valves 1 2' x 3" reducer 2 3" Tee 7 3" elbows 2 8" butterfly valve 4 8" elbows - Unit cost for 3", 6" and 8" SCH 40 PVC pipes. Please call me if you have any questions. NUMBER OF PAGES INCLUDING THIS PAGE: 1 DATE:4/16/97 APR-16-1997 10:49 FROM PPS CHLT 704 523 8556 TO 95295298 P.01 g�r-/ PLAS77C PfP/AfG SYSTEMS, INC. astic Piping Systems Inc. QUOTATION (EXPIRES 05/16/97) PAGE 1 03-07 Trytlan Dr. TERMS: Net 30 hart-ot•:te, KC 28217 (704 )S27--4610 NA -IONAL ENVIRONMENTAL TECH. 9400-E SO-UTHERN PINE BLVO. CHARLOTTE, NC 20273 OUR ORDER*; ORDER DATE: F.O.B. : SHIP VIA: SHIP DATE: 1 2 7 4 za ' 20 40025743 a 04j16/97 11:24:32 Shipping Location SeScL Way 04/16/97 NATIONAL ENVIRONMENTAL TECH, 9400-E SOUTHERN PINE BLVD. CHARLOTTE, NC 28273 (704)529-SSS3. ACCOUNT#; 04620040 YOUR P/a#: QUOTE PLACED BY: KRISH SRIDHAR CONTRACT#: JOB #/N_AME: EA 12iQ.t?30 �Glf G��c� v�.l„,: ldnr %QoD + CIL=I-uDGF itLV PVC SUC EPDM 3 ASAHI `r J+�s; EA I201030 - � '� G��:�k v'__.1, 483.7813 SWING 'CK VLV PVC F L6 EPOM 3 ASAHI EA 1002030 — •3 (,-fl. I/v!V,.S 7Z.3391 DUO BLOC BV PVC SOC EPDM 3 ASAHI EA 437-338 - 3" x 71" 9e_';-_'r 1.4745 BUSHING PVC SCH40 SXS 3 X Z" EA 401--030 �t f� 4.2388 TEE PVC 5CH4O SOC 3" EA 406-030 �6o f^(11 2.691 90 ELL PVC SCH40 SOC 3" EA -11010.85 B" ¢Y l� ua(ve. 338.6667 BUTTERFLY VLV PVC EPOM LEVER 8 ASAHI EA 406-080 - ?" Irkh'LIs 39-5373 90 ELL PVC SCH40 SOC B" EA' PVC400-10 _ 3SGfi 4-0 rke .7957 PIPE PVC S/40 PE .3 EA PVC40060 - �SGff ljo fi(�e Z.•0695 PIPE PVC S/40 PE 6 481.78 361.70 -2 .-4 7 3.48 18.84 3�6_l 6..;r 33 15:9I [lo•�d Authorized by iiwr RPR-16-1997 10:49 FROM PPS CHLT 704 523 6556 TO 9529529E P.02 f/ PLAS77C PIPING SYSTEMS, INN lastic Piping Systems Inc. QUOTATION (EXPIRES 05/16/97) PAGE 2 3603--0-7 Tryclan Dr. TERMS: Net 30 NC 2-8217 (704-)527-4f10 NATIONAL ENVIRONMENTAL TECH. 9400-E SOUTHERN PINE BLVD. CHARLOTTE. NC 28273 OUR ORDER#: 40013743 Bid ' ORDER DATE: 04/16/97 11:Z4:32 F.C.S. - Shipping Location SHIP VIA. Best Way SHIP DATE: 04/16/97 1 NATIONAL ENVIRONMENTAL TECH. - 940d_E. SOUTHERN PINE BLVD. CHARLOTTE, NC 20273 (704)529-SS51 ACCOUMT*: YOUR P/Ot: PLACED BY: CONTRACT#: .7OW44AME: 04620040 QUOTE KRISH SRIDHAR 20 EA PVC40080 - �,SIN y° �"� 3.1945 63.89 PIPE PVC S/40 PE 8 f4 •r yt yrri+r,tw Mr,tstwtx�e+4,l+'ww+lwwf �e rrwr,4t4tw,tw,t+www wwrerye +t ,k+vr. dr etWxv�rxrwi.wt NOTE: I HAVE QUOTED BOTFf A SWING CHECK AND A BALL CHECK ON x* THE 3" SIZE / ALSO OUR' PIPE COMES IN STANDARD Z4 ft. LENGHTHS *******w"'"`*wTHANKS, 11 LIMES ripe SUBTOTAL ------------ 1,941.99 TAX 1.15.54 TOTAL 2,058.S3 1 Authorized by COASTAL PRODUCTS, INC. 6608-4 WirdmIi Way W ihrurtg un, NC 28405 -0200 IN W�_ Ti Lin ougti er. Easy ~ ~� 3e• w ation• =' �-� _ ••r � 1;•a tit• # RUFCO-EX Series Liners. RUFCO-EX Series Co -Extruded (3-Layer) • , r. - t `.='`" RUFCO-EX20 RUFCO-EX30 Our co -extruded three layer geomembrane „r!�, _, ? �,, �:•`. Consists of outer layers of chemical- . resistant, high -density polyethylene and an outstanding flexible and conforming inner + laver of very low density polyethylene. RUFCO-EX90 and RUFCO-EX30 are avail- ,' _ ' t • �' �t �� 14n•1 able in widths up to 200' wide or up to .. 42,500 square foot panels. Applications.. Landfill Caps ,_�• • (��_. Canal Linings f..c,-�"' C.r '��-='ire--'�•�i� : �A� .�M� - • i� ' _ nga Brine Ponces a = P i 1� Oilfield Pitliners ', •r '' � i ' Mine Tailing Ponds Decorative Ponds ��s :::-,:,�� : �,• ► ate Farm Ponds �.:r !.r.; :� :."�`� w. a+�►�. �.. Irrigation Reservoirs '. Shrimp & Fish Ponds _ - Leachate Collection Ponds Waste Water Ponds '�, �;��.' • ' Secondary Containment U.S. tLYcir.tdirr- North Central States North Central States `v` a P.Q. BQ\ 5 ,-- (IN, KY, OH, PA, TN, W r� 5ioLIx F,31! 17_a�11; -51(); 1920 E. Pleasant Street In 5D C,iii. Y,r)D, 3.3_5-01i 4 Springfield. OH 45505-3362 lx: r�,�`l; r)3:i', in OH Call: (313) 323-4625 ;;., ,-300 n3.;-3 -ten Fax: (313) 323-4627 Specifications - RUFCO-EX20 and RUFCO-EX30 Property Test Method RUFCO-WO RUFCO-00 RUFCQ-EM RUFCO-WO Minimum Typical Minimum Typical ' Roll Avgs. Roil Avgs. Roll Avgs. Roll Avgs. Properties 1 1 1 Factory Seam ' Requirements Thickness ASTM D 1593 18 20 28 30 mils minimum Specific aravd)y g/crn3 ASTM D 792 91/glcm3 91/g/crn3 .94/glcm3 _94/g/em3 Carbon Black Content % ASTM D 1603 2.5 3 2.5 3 Minimum Tensile ASTM D 638 Properties (Each direction) 1. Tensile Strength Yield 28 32 48 50 (Ibsen. width) 2. Tensile Strength at Break 80 100. 128 140 (Ibsfn. width) 3. Elongation at Yield 10% 13% 15% 20% 4. Elongation at Break 800% 900% 800% 900% 5. Modulus (force) 0 100% Elongation (Itifn. width) 28 44 Tear Resistance, ASTM D 1004 10 12 17 20 lbs. minimum Low Temperature, OF ASTM D 746 -94 -94 Dimensional Stability ASTM D 1204 <1 <1 (each direction, & change, maximum) Volatile Loss ASTM D 1203 .09 .07 (& loss maximum) Method A Resistance to Sail Burial ASTM G 22 (% change maximum in original value) 1. Tensile Strength Yield -10 -10 2. Tensile Strength at Break -10 -10 3. Elongation at Yield -10 -10 4. Elongation at Break -10 -10 5_ Modulus of Elasticity -10 -10 Environmental ASTM D 1693 10 of 10 10 of 10 Stress Crack passed passed 1000 hour test 10% IGEPAL @50QC Hydrostatic ASTM D 751 90 92 140 150 Resistance, psi Puncture Resistance, lbs. FTMS 101 C 30 37 42 50 Bonded Seam Strength ASTM D 4545 31 38 41 55 (factory seam, breaking factor, lbs-An. width) Peel Adhesion' I ASTM D 4545 26 30 39 50 lbs./in, minimum) Dead Load Pass Pass Room Temperature 73 'IF 50% Bonded Seam Load Resistance to ASTM G 22 Soil Burial Peel Adhesion FTB1 FTB1 Bonded Seam Strength -10 -10 Dead Load (50% Bonded Pass Pass Seam load, 73 OF) 'Film Tear Bond Nominal Weight/Thousand Square Feet., RUFCO-EXPO 100 Lbs., RUFCO-EX30 150 Lbs. Note. To the best of our knowledge, these are minimum and typical roll averages and are intended as guides only, not as specification limits. RAVEN INDUSTRIES ASSUMES NO LIABILITY IN REGARDS TO THE USE OF THE INFORMATION PROvIDED IN THIS SPECIFICATION. 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