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HomeMy WebLinkAboutNC0024112_Regional Office Historical File Pre 2016Mickey, Mike From: Basinger, Corey Sent: Wednesday, November 18, 2015 2:07 PM To: Beck, Allen Cc: Knight, Sherri; Hudson, Gary, Mickey, Mike Subject: RE: Thomasville November 2015 Compliance Issue Allen, Thank you for the update. I will forward your email to Gary Hudson of the Winston-Salem staff. He will schedule a Technical Assistance visit at his first opportunity. I am also copying Sherri Knight on this email chain. Sherri will be the new Regional Supervisor effective Dec 11t as I am departing to manage the Mooresville Regional Office at the end of this month. Your efforts to minimize adverse impacts is most appreciated. Thanks, Corey Gary, Please contact Allen Beck to schedule a TA visit. Thanks, CB Mike, This email will be useful as you evaluate the DMR for November. Thanks, CB W. Corey Basinger Regional Supervisor Division of Water Resources Department of Environmental Quality 336-776-9688 office corey.basinger@ncdenr.gov Winston-Salem Regional Office 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 KC. �- 'Nothing Compares.,—, Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Beck, Allen [mailto:Allen.Beck@thomasville-nc.gov] Sent: Wednesday, November 18, 2015 2:01 PM To: Basinger, Corey <corey.basinger@ncdenr.gov> Cc: Craver, Kelly < Kelly. Crave r@thomasville-nc.gov>; Huffman, Morgan <Morgan.Huffman @thomasville-nc.gov> Subject: Thomasville November 2015 Compliance Issue Cory, On Nov. 2nd and 3,d and then again on Nov. 9th and loth prolonged moderate to heavy rain in excess of 1.75" on saturated ground caused abnormally high flows that exceeded the design treatment capabilities of this plant for an extended period of time. Due to the high flows recorded (see attachments) for these events total daily effluent suspended solids were 795 and 580 while the BOD was 87.5 and 144 respectively. These reported values will make us non -compliant for both the first two weeks as well as the month of November. In an effort to contain solids within the plant, mixers in the second stage anoxic zone were turned off when secondary sludge blankets reached six feet with a six MGD flow in order to settle and hold solids there prior to discharge to the secondary clarifiers and the alum feed system was modified to feed a floc polymer to clarifier influent to help MLSS settleability there but these efforts and the polymers affect were marginal at best under the conditions we were experiencing. I would also like to request a visit from you or someone within the Technical Assistance area to assess our efforts as I welcome any and all suggestions that might help us better manage the situations we have been experiencing. Thanks, Allen Peek Zt't�F�t�y �ea.�rd Stet 74wau&1? 27360 Pow (336) 475-4246 4 NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor September 4, 2015 Mr. Kelly Craver City of Thomasville P.O. Box 368 Thomasville, NC 27361 SUBJECT: Compliance Evaluation Inspection City of Thomasville WWTP NPDES Permit #NC0024112 Davidson County Dear Mr. Craver: Donald R, van der Vaart Secretary A Compliance Evaluation Inspection was performed at the City of Thomasville's Hamby Creek Wastewater Treatment Plant (WWTP) on August 18, 2015 by Jenifer Carter of the Winston-Salem Regional Office. Allen Beck and Misty Conder were present for the inspection. The inspection consisted of an on -site inspection of the treatment facility and a review of related files. There were several BOD and TSS NPDES limits violations in March 2015, which were addressed through the Division's regular monthly enforcement program. Overall, the WWTP appears to be very well operated and maintained. Please refer to the enclosed inspection report for more detail. If you have any questions, please contact me at (336) 776-9800. Sincerely, if r W. Corey Basinger, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NC DENR attachment cc: Mr. Allen Beck (same address) DWR Central Files WSRO SWP Files 450 W Hanes Mill Rd., Suite 300, Winston-Salem, NC 27105 Phone: 336-776-98001 Internet: www.ncdenr.gov An Equal Opportunity \ Affirmative Action Employer— Made in part by recycled paper United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN I 2 15 1 3 I NCO024112 111 12 15/08/18 17 18 L C J 19 L G j 201 2111111111111111111IIIIIII1IIIIII IIIIIIIIIII r6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA -------------------- Reserved ------- ------ --- 67 70 71 I„ JI 72 L ti j 73 1 I I 174 75I I I I I I I I80 LJ LJ I I Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:OOAM 15/08l18 14/10/01 Hamby Creek WWTP 110 Optimist Park Rd Exit Time/Date Permit Expiration Date Thomasville NC 27360 11:30AM 15/08/18 19/04/30 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Allen R Beck/ORC/336-475-4246/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Kelly Craver,PO Box 368 Thomasville NC 273610368/Assistant City Manager/336-475-4220/3364754283 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenanc6 Records/Reports Self -Monitoring Program N Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jenif arter 7 WSRO WQ//336-776-9691/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day Inspection Type 31 N00024112 I11 121 15/08/18 117 18 I c I Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page# I Permit: NCO024112 Owner - Facility: Hamby Creek WVVTP Inspection Date: 08/18/2015 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new M ❑ ❑ ❑ application? Is the facility as described in the permit? ❑ 0 ❑ ❑ # Are there any special conditions for the permit? 0 ❑ ❑ ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: There are only 2 clarifiers. There are not three fine bubble aeration basis, rather two re -aeration tanks that are considered the 5th stage of the Bardenphro process. There are 4 sludge holding tanks, and a belt press. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? M ❑ ❑ ❑ Is the chain -of -custody complete? ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported CM Are DMRs complete: do they include all permit parameters? M ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ ❑ 0 (If the facility is = or> 5 MGD permitted flow) Do they operate 24/7 with a certified operator 0 ❑ ❑ ❑ on each shift? Is the ORC visitation log available and current? 0 ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? M ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? 0 ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ❑ Comment: Influent Sampling Yes No NA NE Page# 3 Permit: NCO024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 08/18/2015 Inspection Type: Compliance Evaluation Influent Sampling Yes No NA NE # Is composite sampling flow proportional? 0 ❑ ❑ ❑ Is sample collected above side streams? 0 ❑ ❑ ❑ Is proper volume collected? 0 ❑ ❑ ❑ Is the tubing clean? 0 ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0 ❑ ❑ ❑ Celsius)? Is sampling performed according to the permit? 0 ❑ ❑ ❑ Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? 0 ❑ ❑ ❑ Is sample collected below all treatment units? M ❑ ❑ ❑ Is proper volume collected? M ❑ ❑ ❑ Is the tubing clean? 0 ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees ❑ ❑ ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type 0 ❑ ❑ ❑ representative)? Comment: Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? 0 ❑ ❑ ❑ Is flow meter calibrated annually? 0 ❑ ❑ ❑ Is the flow meter operational? M ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ N ❑ Comment: Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? N ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Bar Screens Yes No NA NE Type of bar screen Page# 4 11 Permit: NCO024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 08/18/2015 Inspection Type: Compliance Evaluation Bar Screens Yes No NA NE a.Manual b.Mechanical Are the bars adequately screening debris? M ❑ ❑ ❑ Is the screen free of excessive debris? 0 ❑ ❑ ❑ Is disposal of screening in compliance? 0 ❑ ❑ ❑ Is the unit in good condition? 0 ❑ ❑ ❑ Comment: Grit Removal Yes No NA NE Type of grit removal a.Manual ❑ b.Mechanical Is the grit free of excessive organic matter? 0 ❑ ❑ ❑ Is the grit free of excessive odor? 0 ❑ ❑ ❑ # Is disposal of grit in compliance? 0 ❑ ❑ ❑ Comment: Oxidation Ditches Yes No NA NE Are the aerators operational? M ❑ ❑ ❑ Are the aerators free of excessive solids build up? 0 ❑ ❑ ❑ # Is the foam the proper color for the treatment process? M ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? N ❑ ❑ ❑ Is the DO level acceptable? M ❑ ❑ ❑ Are setteeometer results acceptable (> 30 minutes)? 0 ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/1) ❑ ❑ 0 ❑ Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes) ❑ ❑ ❑ Comment: Nutrient Removal Yes No NA NE # Is total nitrogen removal required? ❑ N ❑ ❑ # Is total phosphorous removal required? M ❑ ❑ ❑ Type Biological # Is chemical feed required to sustain process? ❑ 0 ❑ ❑ Page# 5 r Permit: NC0024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 08/18/2015 Inspection Type: Compliance Evaluation Nutrient Removal Yes No NA NE Is nutrient removal process operating properly? 0 ❑ ❑ ❑ Comment: Pumps-RAS-WAS Yes No NA NE Are pumps in place? 0 ❑ ❑ ❑ Are pumps operational? 0 ❑ ❑ ❑ Are there adequate spare parts and supplies on site? 0 ❑ ❑ ❑ Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? 0 ❑ ❑ ❑ Are weirs level? 0 ❑ ❑ ❑ Is the site free of weir blockage? 0 ❑ ❑ ❑ Is the site free of evidence of short-circuiting? M ❑ ❑ ❑ Is scum removal adequate? 0 ❑ ❑ ❑ Is the site free of excessive floating sludge? N ❑ ❑ ❑ Is the drive unit operational? ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? 0 ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth) 0 ❑ ❑ ❑ Comment: Filtration (High Rate Tertiary) Yes No NA NE Type of operation: Cross flow Is the filter media present? M ❑ ❑ ❑ Is the filter surface free of clogging? M ❑ ❑ ❑ Is the filter free of growth? N ❑ ❑ ❑ Is the air scour operational? ❑ ❑ 0 ❑ Is the scouring acceptable? ❑ ❑ N ❑ Is the clear well free of excessive solids and filter media? 0 ❑ ❑ ❑ Comment: Page# 6 I Permit: NC0024112 Inspection Date: 08/18/2015 Owner - Facility: Hamby Creek WWrP Inspection Type: Compliance Evaluation Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? 0 ❑ ❑ ❑ Are UV bulbs clean? M ❑ ❑ ❑ Is UV intensity adequate? 0 ❑ ❑ ❑ Is transmittance at or above designed level? 0 ❑ ❑ ❑ Is there a backup system on site? 0 ❑ ❑ ❑ Is effluent clear and free of solids? 0 ❑ ❑ ❑ Comment: Solids Handling Equipment Yes No NA NE Is the equipment operational? 0 ❑ ❑ ❑ Is the chemical feed equipment operational? ❑ ❑ 0 ❑ Is storage adequate? 0 ❑ ❑ ❑ Is the site free of high level of solids in filtrate from filter presses or vacuum filters? 0 ❑ ❑ ❑ Is the site free of sludge buildup on belts and/or rollers of filter press? M ❑ ❑ ❑ Is the site free of excessive moisture in belt filter press sludge cake? M ❑ ❑ ❑ The facility has an approved sludge management plan? 0 ❑ ❑ ❑ Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ 0 ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ 0 ❑ Comment: There is an easement in place for access to the effluent discharge pipe, but it has not been maintained. The City says it is cost prohibitive at this point to regain/maintain access. There is alternative access that can be and has been obtained via other adjacent properties without easements. Page# 7 CITY OF THOMASVILLE North Carolina PUBLIC SERVICES Mr. W. Corey Basinger, Regional Supervisor Water Quality Regional Operations Section DWR, NCDENR 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 25 June 2015 RE: Permit No. NCO024112 Notice of Violation NOV-2015-LM-0034 Notice of Recommendation for c-nforcement Lettr r Resporrst INCORPORATED T Dear Mr. Basinger, In resoonse to the letter of Recommendation for Enforcement of 10 June 2015 the City of Thomasville asks that the foliowing be taken into consideration: Regandi^g the rc,iJorted DMR results and violations i:hat to•:: I: place in March 2015, on Thursday March 5, 2015 steady moderate and focally heavv rains in e\'.cess o' cne inch for the day along with snow melt on saturated g ouod created inflow cootributions to influent ir.i,:h e;cceeded the designed treatment capacity of the 6 N,1GD wastewater plant. Sceady flow in ;;xcess of 6 MC:D for an extended period of time with a pe3K flow of 14.03 MGD (see attached flow p� int out) caused secondary clarifier blankets to rise quickly and overflow the weirs. Efforts to mitigate solids washout were attempted by the operator on duty; however, due to plant design the most e;ffecflve method of containing the MLSS was to cut off the second srage anoxic mixers, but due to the abno, really high influent flow this was only marginally successful. ?eni (ar Carter of NCDENR W-S Regional G it e was notified of the situation and staff's response thereto both by phone and email on tnt day of the event and the morning following. It is noteworthy that the reported results for that single flay event �jvere the sole contributor to both the weekly and inonthiy per -Flit non -compliant_. 'i ne WWTP Staff wou :' ,ve;some a visit to assess the appropriateness of the action taken in response to this event ano r,.; .?e if they have any additional suggestions to Sad to our r4:spouse should such a high flow siWat*r` OCCUr again. Thii is the first violation of permit limits that has occurred hi sever ai years and t'r e City and :staff greatly wish to mitigate any surch violation from occurring again. We request fliat the action taken by staff to mitigate the event, the fact that a single day event was the catisative factor for both the weekly and monthly permit violations ana the request fora Technical Assistance, vise, AE,ined herein be taken into account with any Recommendation for Enforcernemr actin o, conSi&_ red. Sincerely, CC: Kelly Craver li,tu:u, 1 aiiilat<< i RECEIVED *:er V e�* 3.).0 c.t ,)r N.C. Dept of ENR JUN 2 9 2015 33 a--F ;5-4220 WINSTON-SALEM REGIONAL OFFICE City Hall • 10 Salem Street • P.O. Box 368 • Thomasville, N.C. 27361-0368 Telephone (336) 475-4220 • Fax (336) 475-4283 3SO10 NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Govemor June 19, 2015 CERTIFIED MAIL #7011 1570 0001 8546 0602 RETURN RECEIPT REQUESTED Kelly Craver City of Thomasville P.O. Box 368 Thomasville, NC 27361-0368 Subject: Notice of Violation and Recommendation for Enforcement NOV-2015-LM-0034 Permit No. NCO024112 Hamby Creek WWTP Davidson County Dear Mr. Craver: Donald R. van der Vaart Secretary A review of Hamby Creek WWTP's monitoring report for March 2015 showed the following violations: Parameter Date Limit Value Reported Value Limit Type BOD, 5-Day 3/7/2015 9.000 mg/I 117.680 mg/I Weekly Average Exceeded Solids, Total Suspended 3/7/2015 45.000 mg/I 717.830 mg/I Weekly Average Exceeded BOD, 5-Day 3/31/2015 6.000 mg/I 31.250 mg/I Monthly Average Exceeded Solids, Total Suspended 3/31/2015 30.000 mg/I 180.310 mg/I Monthly Average Exceeded Parameter Date Measuring Frequency Violation Phosphorus, Total (as P) 3/21/2015 1 Weekly 1 A Notice of Violation/Notice of Recommendation for Enforcement (NOV/NRE) is being issued for the noted violation of North Carolina General Statute (G.S.) 143-215.1 and NPDES Permit No. NC0024112. Pursuant to G.S. 143-215.6A, a civil penalty of not more than twenty-five thousand dollars ($25,000.00) may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to G.S. 143-215.1. If you wish to provide additional information regarding the noted violation, request technical assistance, or discuss overall compliance please respond in writing within ten (10) business days after receipt of this Notice. A review of your response will be considered along with any information provided on the March 2015 Discharge Monitoring Report. You will then be notified of any civil penalties that may be assessed regarding the violations. If no response is received in this Office within the 10-day period, a civil penalty assessment may be prepared. Remedial actions, if not already implemented, should be taken to correct any problems. The Division of Water Resources may pursue enforcement actions for this and any additional violations. If the violations are of a 450 W. Hanes Mill Rd, Suite 300; Winston-Salem, NC 27105 Phone: 336-776-98001 Internet: www.ncdenr.gov SV( An Equal Opportunity 1 Affirmative Action Employer — Made in part by recycled paper continuing nature, not related to operation and/or maintenance problems, and you anticipate remedial construction activities, then you may wish to consider applying for a Special Order by Consent. If you have questions concerning this matter, please do not hesitate to contact Jenifer Carter or me at (336) 776-9800. Sincerely, T W. Corey Basinger, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, DENR CC' Compliance & Expedited Permitting Unit DWR — Central Files WSRO Files /� �erers 9�Gl11CW I��ii�f(� /V!/(� —�v�v �•�� — civ�+ i Facility /Stlle gr�k1 �% Permit No.: L66(x -0 d— Pipe No.. d Month lYear Monthly Average Violations Parameter Permit Limit DMR Value % Over Limit Action Weekly/Daily Violations Dat Parameter Permit Limit Limit Type DMR Value % Over Limit Action (t F6 S Monitoring Frequency Violations Date Parameter Permit Frequency Values Reported # of Violations Action ►they Violations/Staff Remarks: fC�eM�� Supervisor Remarks: N LIT, , - ,�r /UoVs Completed by: J �Q V-- Date: Allls— Assistant Regional Supervisor Sign Off: Date: Regional Supervisor Sign � �'_ Off: Date: i �� NPDES Pennit No. NC0024112 DISCHARGE NO. 001 MONTH March YEAR 2015 a EFFLUENT FACILITY NAME: City of Thomasville, Hamby Creek W WTP CLASS IV COUNTY Davidson �, N, CERTIFIED LABORATORY (1) Thomasville, Hamb Creek W WTP Laborsto CERTIFICATION NO. 92 a/page 2 ,Meek (list additional laboratories on the backs'tbnn) YY 2�15 OPERATOR IN RESPONSIBLE CHARGE (ORC) Allen R. Beck GRADE IV CERTIFICATION NO. Q539 NO FLOW / DISCHARGE FROM SITE PERSON(S) COLLECTING SAMPLES Laboratory and Operations Staff ORC PHONE 336 475 4246 /� "gHECK,OX IF ORC HAS CHANGED Mail ORIGINAL and ONE COPY I ATTN: CENTRAL FILES, DIVISION OF WATER QUALITY 1617 MAIL SERVICE CENTER RALEIGH NC 27699-1617 Signature of ORC �f�� ✓��.� Date y 2?, / j By this signature, I certify that'this report is accurate and complete to the best of my knowledge. 50050 00010 00400 50060 00310 00610 00530 31616 00300 00095 00600 00665 THP3B 01027 01034 01042 00720 01051 01067 71900 01147 01077 01092 1105 01097 01002 01002 ❑ ¢g °U p y e� °o o u a O FLOW �� "1� � .�.1 w w h U a OUV o c N ❑ O m ¢ z z� o � ¢ z ❑ Z w ti Nw Q7o l-' v� O c 7i F 0L 0 i o -' V w w ❑ �z o0 yj } X ❑ O 5 o z O U CwC77 O F z F O F a x .aa F O O 'S [- C, ❑ v � �¢ zy O 0 U m i O c< [�- O F. O x a (¢+ O n w 0 °U F O p z ¢ c', a F O ❑ [�+ O w v z [�- O U � a F O 5 z a ( O 1 R F O ` z N F z ¢ a F O zO F a O u z w F O z c a� F 0 O O EFF ❑ disinfecti INF ❑O a w ¢z ca aO ti U rµ{a1� "1 (- ¢ ❑ HRS HRS Y/B MGD °C UNITS UG/L MG/L MG/L MG/L /100 MG/L os/c MG/L MG/L Pass/Fail UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L 1 7:00 24 N 3.84 2 7:00 24 Y 4.01 11.8 6.5 26.1 <0.1 92.0 >1200 9.7 370 1.24 3 7:00 24 Y 3.42 11.5 6.5 55.0 0,411 190 2 10.5 371 4 7:00 24 Y 3.50 13.1 6.5 <2 0.833 <5 1 10.0 396 5 7:00 24 Y 5.93 12.1 6.5 <2 0.806 <5 10 8.9 399 6 7:00 24 Y 4.74 11.2 6.6 616 2.85 4000 4 10.1 309 13.1 5.08 1 1080 7 7:00 24 N 3.57 9.01 25.0 8 7:00 24 N 3.10 5.19 9.50 9 7:00 24 Y 3.21 12.4 6.6 2.25 0.163 <5 <1 10.2 366 10 7:00 24 Y 3.00 12.8 6.5 2.24 0.214 <5 1 10.1 407 11 7:00 24 Y 2.88 13.6 6.4 2.27 3.89 <5 2 9.5 464 1.03 12 7:00 24 Y 2.82 12.8 6.4 2.73 1.46 5.56 <1 9.7 518 13 7:00 24 Y 2.71 13.6 6.8 <2 1.92 <5 1 9.3 507 14 7:00 24 N 3.35 1.2 15 7:00 24 N 3.02 1.94 16 7:00 24 Y 2.90 14.2 6.6 3.23 3.93 <5 <1 9.3 445 17 7:00 24 Y 2.81 14.6 6.6 2.79 1.78 5.40 3 9.6 484 18 7:00 24 Y 2.74 15.0 6.8 2.34 1.9 <5 <I 9.5 484 19 7:00 24 Y 3.49 14.0 6.7 2.56 3.45 <5 <I 9.8 494 20 7:00 24 Y 4.28 14.1 6.5 2.10 1.67 <5 2 9.0 433 21 7:00 24 N 3.33 22 7:00 24 N 3.13 23 7:00 24 Y 3.08 15.1 6.6 2.98 1.02 <5 1 9.1 409 24 7:00 24 Y 2.89 15.2 6.6 2.76 2.63 <5 <I 9.6 443 5.19 0.128 Pass <0.15 3 8 <5 <0.5 5.5 <0.2 <2 <0.5 22 <0.5 Q 25 7:00 24 Y 2.83 15.2 6.7 4.11 1.73 <5 <1 9.5 447 26 7:00 24 Y 2.98 15.8 6.6 2.11 1.65 <5 <I 1 9.5 461 27 7:00 24 Y 3.23 15.8 6.4 <2 2.77 <5 <I 8.9 467 28 7:00 24 N 2.81 29 7:00 24 N 2.66 30 7:00 24 Y 2.81 14.6 6.7 2.06 1.73 <5 <1 9.3 489 31 7:00 24 Y 2.74 15.5 6.6 2.18 2.39 <5 <I 9.3 473 ass < <. <. r < <, <, < MAXIMUM 5.93 15.8 6.8 616 3.93 4000 10 1 10.5 518 33.1 5.08 <0.15 3 ]080 <5 <0.5 5.5 <0.2 <2 <0.5 22 <0.5 <L MINIMUM 2.66 11.2 6.4 Q <0.1 <5 <1 8.9 309 5.19 0.128 <0.15 3 8 <5 <0.5 5.5 <0.2 <2 <0.5 22 1 1 <0.5 I <2 Comp. (C) /Grab (G) G G C C C G G G C C C C C C G C C G C C C C C C C Monthly Limit 6.0 - 9.0 1 4s 6w is 3w 30mgA 200 1 >6.0 pas 90% 52.3 mo /wk 26 wk 92.1 wk 13 mo .2mo/wk Weekly Limit I I I 6s 9w 3s 9w 45 m 400 >6.0 1 1 1022 day 34 day 261 day 13 day 156 day QA WAY - b 2015 w DWQ Form MR-1 (11104) Facility Status: (Please check one of the following) All monitoring data and sampling frequencies meet permit requirements (including weekly averages, if applicable) Compliant All monitoring data and sampling frequencies do NOT meet permit requirements ❑X Noncompliant The permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the permittee becomes aware of the circumstances. If the facility is noncompliant, please attach a list of corrective actions being taken and a time -table for improvements to be made as required by Part II.E.6 of the NPDES permit. "1 certity, under penalty of law, that tins document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who managed the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Allen R. Beck Permittee (Please print or type) Signature of Permittee*** Date (Required unless submitted electronically) PO Box 368, Thomasville, NC 27361 336-475-4222 4/30/2014 Permittee Address Phone Number e-mail address Permit Expiration Date ADDITIONAL CERTIFIED LABORATORIES Certified Laboratory (2) Meritech, Inc. Certification No. 165 Certified Laboratory (3) Certification No. Certified Laboratory (4) Certification No. Certified Laboratory (5) Certification No. PARAMETER CODES Parameter Code assistance may be obtained by calling the NPDES Unit at (919) 733-5083 or by visiting the Surface Water Protection Section's web site at h2o.enr.state.nc.us/was and linking to the unit's information pages. Use only units of measurement designated in the reporting facility's NPDES permit for reporting data. * No Flow/Discharge From Site: Check this box if no discharge occurs and, as a result, there are no data to be entered for all of the parameters on the DMR for the entire monitoring period. ** ORC On Site?: ORC must visit facility and document visitation of facility as required per 15A NCAC 8G .0204. *** Signature of Permittee: If signed by other than the permittee, then the delegation of the signatory authority must be on file with the state per 15A NCAC 2B .0506(b)(2)(D). Paget NPDES Permit No. NCO024112 FACILITY NAME: City of Thomasville, Hamby Creek WWTP Non Compliance Issues: MONTH March COUNTY Davidson YEAR 2015 Impact: Corrective Action or Comments: 1 BOD - Avg and first weekly limits were exceeded. Significant Violations were attributed to MLSS wash out from the secondary clarifiers TSS - avg and first weekly limit are exceeded. caused by snow melt and moderate to heavy rains on saturated ground BOD - avg = 31.6 mg/L, week 1 = 118 mg/L which caused abnormally high flows that exceeded the plants designed TSS - avg = 182 mg/L, week 1 = 1077 mg/L treatment capacity for an extended period of time. Efforts to mitigate solids wash out by cutting off anoxic mixers and allowing solids to settle in the oxidation ditch we only partly successful due to turbulence caused by the high flows. The WS regional office was notified while the event was in progress and downstream sampling showed little to no environmental impact. 2 Phosphorus was not collected and analyzed for the third week Significant The technician responsible for these missed analyses has been disciplined of the month. An LTM phosphorus was also not analyzed for and testing checks and balances are being reviewed to determine if the Oxidation Mixed Liquor LTM sampling. improvements can be made. The missed samples were reported to WSRO when discovered and additional samples are being pulled as makeup samples. uata utuauricatwns: Impact ratings: None - No affect on compliance or data quality coae: impact: corrective Action or comments: Slight - No affect on compliance, QC controls exceed acceptance limits but don't affect validity of results (QC control should be noted as blank, duplicate RPD, or SSCV recovery.) High - Reported value doesn't affect compliance, however QC controls exceed acceptance limits or other factor may affect validity. Test cannot be repeated to verify validity of reported value. (QC control should be noted as blank, seeded blank acceptance failure, SCF failure, or other. Other may include known operator error.) Significant - Affects compliance, specify known problem. Page 2A Influent NPDES Permit No. NCO024112 DISCHARGE NO. FACILITY NAME: City of Thomasville, Hamby Creek W WTP 001 MONTH March COUNTY Davidson YEAR 2015 00010 00400 00310 00610 00530 00665 00600 01027 01034 01042 00720 01051 01067 71900 01147 01077 01092 1105 01097 01002 01002 p o N F- F r 0 U a F a 0 w LW F U oN O [C d z F Q z O w , W Q p O F O Q n O S F a w z Q O F pU Q O F O O U Q O FI a OU Q O F w z U Q O F p .W Q O F z Q O F a U i Q O F O z W Q O F w n Q O F N Q O i Q Q O z z i Q Q O U LZ Q Q O IF p Q O O HRS HRS °C UNITS MG/L MG/L MG/L MG/L MG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L UG/L 1 7:00 24 2 7:00 24 6.6 124 33.0 192 3 7:00 24 6.6 133 17.1 263 4 7:00 24 6.5 137 21 165 5 7:00 24 6.8 118 17.5 125 6 7:00 24 6.8 157 50.1 323 7 7:00 24 97.0 170 8 7:00 24 110 68.3 9 7:00 24 6.7 98.7 13 110 10 7:00 24 6.8 136 13.4 283 11 7:00 24 6.7 153 48.7 305 12 7:00 24 7.0 117 28.6 273 13 7:00 24 7.0 134 37.8 255 14 7:00 24 39.1 15 7:00 24 34.3 16 7:00 24 6.7 157 46.3 150 17 7:00 24 6.6 177 27.5 257 18 7:00 24 6.8 134 26.4 145 19 7:00 24 6.7 116 23.6 63.3 20 7:00 24 6.6 202 38.5 190 21 7:00 24 22 7:00 24 23 7:00 24 6.8 101 24.6 120 3.82 31.1 <0.15 19 97 <5 4.3 18 <0.2 <2 2.8 95 0.5 <2 24 7:00 24 6.7 169 28.2 147 25 7:00 24 6.7 132 24.4 190 26 7:00 24 6.6 188 63.2 165 27 7:00 24 6.4 138 54.5 103 28 7:00 24 29 7:00 24 301 7700 1 24 6.8 144 51.5 155 31 7:00 1 24 6.6 141 51.8 148 AVERAGE 138 33.9 182 3.82 31.1 <0.15 19 97 <5 4.3 18 <0.2 <2 2.8 95 0.5 <2 MAXIMUM 7.0 202 63.2 323 3.82 31.1 <0.15 19 97 <5 4.3 18 <0.2 <2 2.8 95 0.5 <2 MINIMUM 6.4 97.0 13.0 63.3 3.82 31.1 <0.15 19 97 <5 4.3 18 <0.2 <2 2.8 95 0.5 <2 Comp.(C) /Grab(G) G C C C C C C C C G C C G C C C C C C C DWQ Form MR-2 (Revised 7/2000) Page 3 EFFLUENT NUTRIENTS WORKSHEET NPDES PERMIT NO. NCO024112 DISCHARGE NO. 001 FACILITY NAME: Thomasville, Hamby Creek WWTP CLASS: IV By this signature, 1 certify that this report is accurate and complete to the best of my knowledge. X Signature Operator in Responsible Charge MEMBER OF COMPLIANCE ASSOCIATION? Yes x No ❑ If "Yes," provide name of association: Yadkin Pee Dee River Basin Association (1) (2) (3) (4) YEAR 2015 COUNTY Davidson 27-i1` Date INSTRUCTIONS *Submit two (2) copies of this Effluent Nutrients Worksheet, each with an original signature, with the facility's regular Discharge Monitoring Report form(s). This Worksheet is a reporting form for nutrients. It supplements but does not replace the regular DMR forms. *Each Worksheet must include all nutrient data for the current year. Either (1) fill in a new Worksheet for each report, each time entering all nutrient data for the year-to-date, and submit with the regular DMR; or (2) maintain the original Worksheet at the facility, entering nutrient data as they are generated, and submit photocopies with the DMR. In either case, each Worksheet must carry an original signature (photocopied signatures are not acceptable). See reverse side for additional instructions on completing the Worksheet. (5) (6) (7) (8) (9) (10) (11) Date Total HOW Total Nitrogen Total Phosphorus Monitoring: q llft q 1/Mo. q 1/Qtr. q Reporting: q 1/Mo. q 1/Qtr. q Monitoring: El1Mk. 1IMo. 1/Qtr. q Reporting: I] 1/Mo. 1/Qtr. q Average Conc. Mass Loading Current Period Mass Loading Year -to -Date Sample I Sample 2 Sample 3 Sample 4 Sample 5 Average Conc. .......... r : ............ .......... TN:::: .................................. . ...TN1644:::::::CumuU ................ TN Load : .......................I..... .................................................... :::::TP:::::::::::TP:::::::::: ..I ......... . TP::::: ........... TP:::::: ............. ........... .. ............ ............ .... TP ............ (WIG:)::: ................... .......... :: (mg)tl:: .......... : ' (Iti):::::::: ................ ....................I............. : :: : : : (1b)::::::: ............................. :::(m9/L) ::::::: .................................................... fm37fis :::::: ............. fm9:)L3:::::::::::(m97:L):::: ........... ............. :::fm911) :: ............ ........... ::: fn?97:C):: : ........... Jan 0.046 0.057 0.067 0.075 0.061 Feb 0.070 0.081 0.086 0.126 0.091 Mar 3.16 1.03 0.128 1.44 ec.::...:..:.:.:.:.:.:.:.:.:.::.:.;:.:.;:.:.:.:.: Qtr.:. .. . . ...... ........... ............ Apr May Jun .................. .......... .................................. .. .. .................................................... ... ........... ............ Jul Aug Sep 3rq Qi Oct Nov Dec Note: Samples listed are an average for all phosphorus samples run for that week. DWQ Form MR -NW I (9/00) Page 4 EFFLUENT PHOSPHORUS WORKSHEET SUPPLEMENT NPDES PERMIT NO. NCO024112 DISCHARGE NO. 001 FACILITY NAME: Thomasville, Hamby Creek WWTP CLASS: IV By this signature, I certify that this report is accurate and complete to the best of my knowledge. X Si natu of Operator in Responsible Charge Compliant with seasonal loading limits? Yes (1) (2) (3) (4) (5) (6) (7) (8) YEAR 2015 COUNTY Davidson Z1/S Date No (9) (10) (11) Total Phosphorus Loading Total Phosphorus Date Monitoring: ❑O 1/Wk. 1/Mo. - 110tr. q Total Flow Reporting: ❑x 1/Mo. t/atr. q Average Mass Loading Mass Loading Average Conc. Current Period Season -to -Date Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Conc. ......... ............................ : TP TIP Load::::: ................ : Cumul_ TP:Load: ............ ::: .P:::: ........................ ............. TP ::::: ........... :: TP.: ':: ...................................... .........I ......... ::::: TP .................... g...... ......... : f4(;3:: ......... :::{mglk):::::::::: .......... ............................ fJb)::::::: .................................. :::::::(Ib? :::::: ................ ::: (ir+sl:U::: ......................... ............ tm9lk):::: ............. :: (cnglk)::::::::{m9/L ...................................... ........... ::: ............. :::(mgfl) :::::::(m41L1: ......................... : ............ ......... ........ ...I ........................ .......... ....................... ................. ....... ......... ...................... ............ ............ ..................... ............. ............. ..... ............. ........... ...................................... ........... ...................................... ........... ...................................... ............. ............. ............. ......................... ......................... ......................... ............ ............ ............ ......... ......... ......... Previous ........ ............................ ............................ ............................ ............................ ............ ............ ........... ............. ............. ............. ........... .............................. ........... .............................. ...... ........... ............. ............. ............. ....... ..... ......................... ......................... ..............I.......... .... .................... ........... ............ Seasonal Total 93 Jan 78.7 0.061 40 133 0.046 0.057 0.067 0.075 0.061 Feb 73.4 0.091 56 189 0.070 0.081 0.086 0.126 0.091 Mar 102 1.44 1222 1411 3.16 1.03 0.128 1.44 Seasonal ............... .... .................................... ............ Loading 9 1411 4.. r: .................................... .... ......................... ............ Apr May Jun ..................... �a................ ............................ .. ................ ............ . . ............. ........... ............. .............. I ........ .. Jul Aug Sep ..................... �d....:: 3..Qtr:.:. ::::::::: .:..........::.....:: ............................ ... ................ . .. .. . ..... ............ .. . ... ............. .... ........... ............. ............ ............ Oct Seasonal Loading Nov Dec the : 4..Qir. ..................... ................. Year:tb:: . Date Lead 1318 TP Load = Q x TP x 8.34 Avg. TP in monitoring period = (Sum of all TP values) / (# Samples) (4) (2) (3) (11) (b) thru (10) Note: Samples listed are an average for all phosphorus samples run for that week. Page 5 Addendum NPDES Permit No. NC0024112 DISCHARGE NO. 001 MONTH March YEAR 2015 FACILITY NAME: City of Thomasville, Hamby Creek W WTP COUNTY Davidson Effluent lInfluent -'-_- • QQQQQ__QQQQQQ_1-_Q DWQ Form MR-2 (Revised 7/2000) Page6 LTM - Mixed Liquor Splitter Box NPDES Permit No. NCO024112 DISCHARGE NO. 001 MONTH March YEAR 2015 FACILITY NAME: City of Thomasville, Hamby Creek WWTP COUNTY Davidson • • DWQ Form MR-2 (Revised 7/2000) Page 7 ���► ♦ Allf, mo, .M-. �� � i ► � .. If "M _lffl�= I / % �✓ ]L�j , Baity Plumbing Inc. 4538 Lower Lake Rd. Thomasville, N.C. 27360 Shuler Meats RE: drain lines ' 6/22/15 Our company came out and inspected drain lines and ran dye in lines to see if they drained into ditch on 6/18/15. The results found that no dye was found leaking into ditch so therefore drain lines are not piped to ditch. If any questions please call our office and speak with Brian Deweese, who done the inspection of lines 336-475-0921. Thank You, Tracy Deweese Owner of Baity Plumbing Carter, Jenifer From: Bass, Sarah Sent: Tuesday, June 09, 2015 1:25 PM To: Michele Dawes Cc: Carter, Jenifer Subject: RE: Modified MOM Brands IUP 6.8.15 Michele, PERCS has received the submittal of the streamlined permit review form (approval number 0110) and the following IUP modification. This submittal was received on June 8, 2015. MOM Brands (IUP # 2043) Our database and files have been updated accordingly. Thanks for your continued cooperation with the Pretreatment Program, Sarah Morrison Bass N.C. Dept. of Environment and Natural Resources Di -vision of Water Resources Pretreatment, Emergency Response and Collection Systems Unit (PERCS) 1617 Mail Service Center, Raleigh, NC 27699-1617 (919) 807-6310; fax (919) 807-6489 http: i/portal. ncdenr. orklia-eb/wq/sia-pihvI ret E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. Before printing this etnail, please consider your budget and the environment. j If you must print, please print only what you need and sage ink with the free Eco-Font. From: Michele Dawes[mailto:MDAWES@ci.asheboro.nc.us] Sent: Monday, June 08, 2015 3:28 PM To: Bass, Sarah Subject: Modified MOM Brands IUP 6.8.15 Sarah, Hi! The legal staff at Post Holdings decided that MOM Brands is still the entity operating the plant in Asheboro, so the permittee on the IUP #2043 should be MOM Brands. Therefore I am submitting the name change back to MOM Brands from Post Consumer Brands. I also changed the Water Resources references. Have a great afternoon! Michele H. Dawes 1 Technical Services Manager Water Resources Division 336-672-0892 x 217 www.asheboronc.gov Calm cF N Oft IN CAR* L INA J i k PIMA NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor April 28, 2015 Ms. Misty Conder City of Thomasville P.O. Box 368 Thomasville, NC 27361 Subject: Pretreatment Annual Report Review City of Thomasville WWTP (NC0024112) Dear Ms. Conder: Donald R. van der Vaart Secretary The Pretreatment staff of the Division of Water Resource's Winston-Salem Regional Office has reviewed the Pretreatment Annual Report (PAR) covering January through December 2014. This PAR was received on March 30, 2015. Our review indicates that the PAR is adequate and satisfies the requirements of 15A NCAC 2H .0908(b) and the Comprehensive Guidance for North Carolina Pretreatment Programs. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact me at (336) 776-9691 (Jenifer.Carter@ncdenr.gov) or Monti Hassan at (919) 807-6314 (Monti. Hassan@ncdenr. gov). cc Sincerely, Z�'14 Jenifer Carter, Environmental Specialist Water Quality Regional Operations Section Division of Water Resources PERCS Unit — Monti Hassan WSRO Files DWR — Central Files 450 W Hanes Mill Rd., Suite 300, Winston-Salem, NC 27105 Phone: 336-776-98001 Internet: www.ncdenr.gov An Equal Opportunity 1 Affirmative Action Employer— Made in part by recycled paper Regional Pretreatment Annual Report (PAR) Review Is the PAR on time? Does it have two copies? Did they send any other submissions with it? Included? ADEQUATE? POTW noted Corrections? ® YES ❑ NO ❑ NA ® YES ❑ NO ❑ NA PPS Form ® YES ❑ NO ® YES ❑ NO ® YES ❑ NO ® YES ❑ NO IDSF ® YES ❑ NO ® YES ❑ NO Allocation Table ® YES ❑ NO ® YES ❑ NO Waste Reduction Info ❑ YES ❑ NO ® NA ❑ YES ❑ NO ® NA ❑ YES ❑ NO ® NA ❑ YES ❑ NO ® NA ® YES ❑ NO ❑ NA ® YES ❑ NO ❑ NA ® YES ❑ NO ® YES ❑ NO ❑ YES ® NO ® YES ❑ NO ❑ NA ® YES ❑ NO ❑ NA ❑ YES ❑ NO ® NA Regional Office: WSRO POTW: Thomasville NPDES Permit No. NCO024112 Report Period: 1/1/2014 to 12/31/2014 ® Full ❑ Modified For modified programs evaluate shaded items only. A Narrative is required for a modified program only if there are SIUs in SNC. If No, check recommendation below., 1. Have at least 90% of SIU permits been issued within 180 ❑ Yes ❑ No ® Not req'd ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty days of expiration? See Allocation Table). Assessment 2. Were at least 80% of SIUs inspected? (See PPS Form) ® Yes ❑ No ❑ Not req'd ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty Assessment 3. Has effective enforcement been taken against industries in ® Yes ❑ No ❑ NA ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty SNC, including those causing pass -through or interference? (See Assessment Narrative and SNCR Form 4. Does public notice cover all SIUs in SNC? ® Yes ❑ No ❑ NA ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty Assessment Note: Exceotions should be exolained in the comment section below: Fill in Values from • data) SSNC 0 FENF 10 JUDI 12 SVPU 1 IUPN 2 SOCS 0 Reviewed By: Jenifer Carter Date: 4/28/2015 Regional Pretreatment Annual Report Review Thomasville PAR 2013 Review.docxl2 Carter, Jenifer From: Conder, Misty <Misty.Conder@thomasville-nc.gov> Sent: Tuesday, April 21, 2015 8:24 AM To: Carter, Jenifer Cc: Beck, Allen Subject: Missed sampling Jenifer, I'm reporting to you that Thomasville missed a sampling for phosphorus the week of March 16 — 20. That was the week I was out with the flu and complications from the flu. We had been supposed to do tox testing that week and had it rescheduled for later on. Vince was covering the lab in my absence and missed that sample. We do have lists posted of required sampling but, somehow that one got missed. I discovered the missing sample as I was working on the DMR yesterday. Do you want us to do an extra phosphorus this week? The missing sample will be noted on the DMR along with the TSS and BOD non-compliance that Allen had already reported to you. Misty Conder Laboratory Supervisor — Pretreatment Hamby Creek WWTP 110 Optimist Park Rd. Thomasville, NC 27360 PH 336-475-4246 Fax 336-476-0130 Carter, Jenifer From: Huffman, Morgan <Morgan.Huffman@thomasville-nc.gov> Sent: Monday, April 13, 2015 12:40 PM To: Carter, Jenifer Subject: RE: Odd Situation Thanks Jenifer, I would not categorize it as having excessive sediment loss downstream. I appreciate you looking into it. I'll pass it on to our Minimum Housing Inspector who also handles nuisance type complaints. Thanks again, Morgan From: Carter, Jenifer [mailto:jenifer.carter@ncdenr.gov] Sent: Monday, April 13, 2015 12:25 PM To: Huffman, Morgan Subject: RE: Odd Situation Sorry that I did not respond more quickly... been dealing with a family crisis. I spoke to our wetland specialist, who said, 'USACE doesn't regulate digging swimming holes (or watering holes) within a creek or a wetland. We can enforce best usage if something is bad enough'. By 'bad enough', she means excessive sediment loss and accumulation downstream ofthe 'pool'. Excessive usually meaning more than a few inches of sediment deposited along the channel downstream. Anything less than that, then you run the risk of doing more damage cleaning out the sediment than help. So, the question is, in your opinion, has there been excessive sediment loss downstream downstream of the pool? If you think so or don't know for sure, I will visit the site. If not, I feel sorry for the neighbors. Jenifer Phone: 336-776-9691. WSRO Address: NC DENR - Division of Water Resources 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Huffman, Morgan [mailto:Morgan. HuffmanOthomasville-nc.gov] Sent: Monday, April 13, 2015 12:01 PM To: Carter, Jenifer Subject: RE: Odd Situation Jenifer, Do you have any updated information on this situation? Thanks, Morgan From: Carter, Jenifer [mailto:jenifer.carter(a)ncdenr.gov] Sent: Wednesday, March 25, 2015 8:45 PM To: Huffman, Morgan Subject: RE: Odd Situation Morgan, Wow. Strange one, alright. I am out of town until next week but will confer with our 401/404 permitting folks to see if there is anything we can do about this. I will get back to you next week. Jenifer Phone: 336-776-9691. WSRO Address: NC DENR - Division of Water Resources 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Huffman, Morgan [maiIto: Morgan. Huffman(&thomasville-nc.ciov] Sent: Wednesday, March 25, 2015 3:36 PM To: Carter, Jenifer Subject: Odd Situation Jenifer, I doubt this would be NCDENR's, but it's unlike any situation I've run into yet so I thought I would run it by you guys before I passed it on to our Minimum Housing as a nuisance complaint. Apparently the resident at 121 Lowery Drive in Thomasville decided at some point that he would like a swimming pool, well perhaps more accurately a swimming hole. The neighborhood is basically built with most of the houses, including 121 Lowery Drive backing up to what was at one time a man-made pond via a dam. As constructed, the previous pond area has a drainage ditch running through it that pretty much runs all the time. The resident at 121 Lowery dug out a swimming hole in the path of the drainage, bermed up the dirt from the hole around it, and lined it with plastic sheeting. I am told he actually runs an electrical cord down to it and has Christmas lights hung up in the trees (which I observed) at night while enjoying the pool. The neighbors aren't exactly thrilled with the resultant pool of more -or -less standing green water and newly marsh -like condition of the surrounding area. Attached are some pictures as this might be a little hard to visualize, if not to believe entirely. It is not a blue line creek, so it may not be NCDENR's, but I wanted to run it by you to get your take. Thanks, Morgan Huffman Public Services Director Carter, Jenifer From: Carter, Jenifer Sent: Friday, March 06, 2015 11:39 AM To: 'Beck, Allen' Subject: RE: 3-5-15 Hamby Creek Solids Wash Out You can make that call based on the results you've gotten so far, in addition to other observations. Phone: 336-776-9691. WSRO Address: NC DENR - Division of Water Resources 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Beck, Allen [mailto:Allen.Beck@thomasville-nc.gov] Sent: Friday, March 06, 2015 11:18 AM To: Carter, Jenifer Subject: RE: 3-5-15 Hamby Creek Solids Wash Out Jenifer, Since our wash out is over do you see the need to continue up/down stream sampling through the weekend? Misty made it back safely and reported no visual signs of solids or dead fish at the downstream sampling point. Thanks, Allen From: Carter, Jenifer[mailto:jenifer.carter(ci)ncdenr.gov] Sent: Friday, March 06, 2015 7:57 AM To: Beck, Allen Subject: RE: 3-5-15 Hamby Creek Solids Wash Out Thanks for the update Allen. Tell Misty to be careful and to stay dry. Safety first, right? I will place this and any other updates in our files. Feel free to contact me over the weekend if you need to. My office phone will ring through to my work cell. Or email me. Try to have a good weekend. :-) Jenifer New phone number: 336-776-9691 New WSRO Address: NC DENR Division of Water Resources 450 W Hanes Mill Rd. Ste. 300 Winston-Salem, NC 27105 Voice: (336) 776-9691 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. -------- Original message -------- From: "Beck, Allen" Date:03/06/2015 7:38 AM (GMT-05:00) To: "Carter, Jenifer" Cc: "Basinger, Corey" , "Huffman, Morgan" , "Craver, Kelly" Subject: RE: 3-5-15 Hamby Creek Solids Wash Out Jenifer, Just wanted to give you a quick update. This morning about 3 AM all solids wash out had stopped. Although we turned off all the mixers on the oxidation ditch to help settle and retain solids at no point did we stop aeration of the process. This morning Misty will be taking one of the spill response kits that was part of the consent order and we will be doing up and down stream sampling for fecal. NH3,PO4,TKN, NO2+NO3,copper, TSS and ph. Today, providing we get some relief from this unusual flow, we will be working to bring the secondary blankets down and when we get them manageable we'll begin restarting mixers to get the solids moving again. I've also stopped all wasting and press operations so we should have sufficient seed sludge in our holding tanks to boost the MLSS mass should that be necessary. As always, should you have questions or advice please let me know. Thanks, Allen From: Carter, Jenifer[mailto:jenifer.carter@ncdenr.gov] Sent: Thursday, March 05, 2015 1:55 PM To: Beck, Allen Subject: RE: 3-5-15 Hamby CreekSolids Wash Out Allen, A good way to determine the best of course of action is to think what you would want the media to report. I would suggest pulling addition US/DS samples (at least Fecal Coliform, TSS, Amm, DO) daily while the potential to exceed limits exists. Note the presence or absence of dead fish and any other observations as to the condition of surface waters. Those observations could be done more than once per day. It may be a pain in the short term, but the long-term consequences of not doing it could be worse. And, of course, keep a written record of everything the staff does to try to lessen the impact and bring the plant back under control, like turning off the mixers. Keep me posted. Thank you, and good luck! Jenifer Phone: 336-776-9691. WSRO Address: NC DENR - Division of Water Resources 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Beck, Allen [mailto:Allen.Beck@thomasville-nc.gov] Sent: Thursday, March 05, 2015 1:44 PM To: Carter, Jenifer Cc: Basinger, Corey Subject: 3-5-15 Hamby CreekSolids Wash Out Jenifer, Due to heavy rains on saturated ground, and other I & I issues, we have been experiencing sustained flows through our 6 MGD plant in excess of 9 MGD with a peak flow of about 14 MGD. Due to this extremely unusual condition we are currently experiencing some solids wash out in the secondary clarifiers which will probably to permit non-compliance. When solids over wash commenced we immediately turned off the mixers in the second stage anoxic zone of the oxidation ditch to try and settle and contain solids there as best as possible but this plant will simply not handle this volume of water effectively. As always should you have questions or suggestions please let me know. Thanks, Allen 6r# 4 7laxa*a& ne 27360 ;vow (336) 475-4246 Carter, Jenifer From: Carter, Jenifer Sent: Thursday, March 05, 2015 1:55 PM To: 'Beck, Allen' Subject: RE: 3-5-15 Hamby CreekSolids Wash Out Allen, A good way to determine the best of course of action is to think what you would want the media to report. I would suggest pulling addition US/DS samples (at least Fecal Coliform, TSS, Amm, DO) daily while the potential to exceed limits exists. Note the presence or absence of dead fish and any other observations as to the condition of surface waters. Those observations could be done more than once per day. It may be a pain in the short term, but the long-term consequences of not doing it could be worse. And, of course, keep a written record of everything the staff does to try to lessen the impact and bring the plant back under control, like turning off the mixers. Keep me posted. Thank you, and good luck! Jenifer Phone: 336-776-9691. WSRO Address: NC DENR - Division of Water Resources 450 W. Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Beck, Allen [mailto:Allen.Beck(a)thomasville-nc.gov] Sent: Thursday, March 05, 2015 1:44 PM To: Carter, Jenifer Cc: Basinger, Corey Subject: 3-5-15 Hamby CreekSolids Wash Out Jenifer, Due to heavy rains on saturated ground, and other I & I issues, we have been experiencing sustained flows through our 6 MGD plant in excess of 9 MGD with a peak flow of about 14 MGD. Due to this extremely unusual condition we are currently experiencing some solids wash out in the secondary clarifiers which will probably to permit non-compliance. When solids over wash commenced we immediately turned off the mixers in the second stage anoxic zone of the oxidation ditch to try and settle and contain solids there as best as possible but this plant will simply not handle this volume of water effectively. As always should you have questions or suggestions please let me know. Thanks, Allen ettty °d 7lc "&,d& Ite 27360 ;D4~ (336) 475-4246 A' *ka NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor February 11, 2015 Mr. Kelly Craver, City Manager City of Thomasville P.O. Box 368 Thomasville, NC 27360 SUBJECT: Pretreatment Compliance Inspection (PCI) City of Thomasville NPDES Permit #NC0024112 Davidson County Dear Mr. Craver, Donald R. van der Vaart Secretary A Pretreatment Compliance Inspection was performed by Jenifer Carter, of this office, on February 5, 2015. Pretreatment Coordinator, Misty Conder, was present for the inspection. The purpose of this inspection was to determine the effectiveness of the City's pretreatment program and included a review of pretreatment program elements, POTW plant performance, Industry monitoring data, and adherence to the enforcement response plan (ERP). An inspection was conducted at Ennis -Flint (fka Flint Trading) due to a complaint passed on by the EPA. Initial observations do not indicated the need for a pretreatment permit as the complainant suggested, but Misty requested that the facility complete a long -form. A final determination will be made by Ms. Conder after she has reviewed the application. The City currently has five (5) Significant Industrial Users (SIUs), four (4) of which are categorical. Two SIUs were in significant non-compliance (SNC) for permit limits and/or reporting violations, though the violations did not appear to cause any problems at the plant. The plant has not had any limits violations since the last PCI. Overall, the inspection showed the pretreatment program to be well implemented. Please refer to the attached inspection report for further comments. If you have any questions please contact Jenifer Carter at (336) 776-9691. Sincerely, W. Corey Basinger, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NC DENR cc: WSRO Files DWR Central Files Monti Hassan — PERCS Unit 450 W Hanes Mill Rd., Suite 300, Winston-Salem, NC 27105 Phone: 336-776-98001 Internet: www.ncdenr.gov An Equal Opportunity \ Affirmative Action Employer — Made in part by recycled paper 1I--- -as t.t-11\ l I A ill ♦ 1/J1V1\ Vl' ♦1 L>11'Jl\ WALLA . PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)] 1. Control Authority (POTW) Name: City of Thomasville 2. Control Authority Representative(s): Misty Conder 3. Title(s): Pretreatment Coordinator/Lab Supervisor/Back-up ORC 4. Last Inspection Date: 01 /23 /14 Inspection Type: ❑ PCI ® Audit 5. Has Program Completed All Requirements from the Previous Inspection or Program Info Sheet(s)? ® Yes ❑ No 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ Yes ® No Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ Yes ❑ No PCS CODING Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector ON N I C 10 10 12 14 1 1 2 02 05 15 ® SO Fac. Type a] (FACC) (DTIA) (TYPI)(INS 7. Current Number Of Significant Industrial Users SIUs ? 5 P) SIUS 8. Current Number Of Categorical Industrial Users CIUs ? 4 CIUS 9. Number of SIUs Not Inspected B POTW in the Last Calendar Year? See comments 1 10. Number of SIUs Not Sampled B POTW in the Last Calendar Year? 0 11. Enter the Higher Number of 9 or 10 1 NOIN 12. Number of SIUs With No ]UP, or With an Expired IUP 0 NOCM 13. Number of SIUs in SNC for Either Reporting or Limits Violations During Either of the Last 2 Semi -Annual Periods Total Number of SIUs in SNC 11 2 PSNC 14. Number of SIUs in SNC For Reporting DuringEither of the Last 2 Semi -Annual Periods 2 MSNC 15. Number of SIUs In SNC For Limits Violations DuringEither of the Last 2 Semi -Annual Periods 1 SNPS 16. Number of SIUs In SNC For Both Reporting and Limits Violations During Either of the Last 2 Semi-annual Periods 1 POTW INTERVIEW 17. Since the Last PCI, has the POTW had any POTW Permit Limits Violations? If Yes, What are the Parameters and How are these Problems Being Addressed? 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been: in SNC during either of the Last 2 Semi- SNC for Annual Periods? Have any Industries in SNC (During Either of the Last 2 Ni, TSS Semi -Annual Periods) Not Been Published for Public Notice? SNC for (May refer to PAR if Excessive SIUs in SNC) Not Pub 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? 21. Are Any Permits Or Civil Penalties Currently Under Adjudication? If Yes, Which Ones? , El Yes ® No [I Yes ® No Limits: Custom Drum (BOD, Se, Cd, Reporting: Custom Drum & AMC .ished: Not yet. N/A [I Yes ® No LTMP/STMP FILE REVIEW: 22. Is the LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® Yes ❑ No ❑ N/A 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® Yes ❑ No El N/A 24. Is the LTMP/STMP Data Maintained in a Table or Equivalent? ® Yes El No Is the Table Adequate? ® Yes El No 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO DWQ Inspector, please verify! 26. If NO to 23 - 26, list violations: 27. Should any Pollutants of Concern be Eliminated from or Added to the LTMP/STMP? ❑ Yes ® No May be able to remove some pollutants due to their removal from the NPDES permit upon renewal. If yes, which ones? Eliminated: Added: NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 1 x xvc 11.v1Gw 1 V 1 vv ulcer, vciuy rvl vv uaa GVYy Ul rl Vb'l gill hlGlllGlll lI1 their files, complete with supporting documents and cony of PERCS Annmval T.etter. anrd Aatea ennsiatent with Prnamrn Tnfn- Program Element Last Approval Date In file Date Next Due, If Applicable Headworks Analysis A 06/06/2011 ® Yes ❑ No 10/01/2015 Industrial Waste Survey IWS 09/20/2010 ® Yes ❑ 140 04/30/2015 Sewer Use Ordinance SUO 03/25/2013 ® Yes ❑ No (Adopted 10/15/2012 Enforcement Response Plan RP 01/13/2009 ® Yes ❑ No Long Term Monitoring Plan (LTMP) 07/22/2009 ® Yes ❑ No INDUSTRIAL USER PERMIT (IUP) FILE REVIEW(3 IUP FILE REVIEWS OR 1 FILE REVIEW Arm I TIT TrTSPF( TT0N) 29. User Name l . Custom Drum 2. 3. 30. IUP Number 0029 31. Does File Contain Current Permit? ® Yes ❑ No 11 ❑ Yes ❑ Noll ❑ Yes ❑ No 32. Permit Expiration Date F 01/31/16 33. Categorical Standard Applied .E. 40 CFR, Etc. Or N/A n/a 34. Does File Contain Permit Application Completed Within One Year Prior N Y_e_s_❑_ o_ Yes No ❑ Yes No to Permit Issue Date? _N_ _ _❑_ _ _❑ 35. Does File Contain an Inspection Completed Within Last Calendar Year? ® Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 36. a. Does the File Contain a Slug/Spill Control Plan? a. ®Yes ❑No a. ❑Yes ❑No a. ❑Yes ❑No b. If No, is One Needed? See Inspection Form from POT b. []Yes ❑No b. ❑Yes []No b. ❑Yes ❑No 37. For 40 CFR 413 and 433 TTO Certifiers, Does File Contain a Toxic ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A Organic Management Plan TOW)? 38. a. Does File Contain Original Permit Review Letter from the Division? a. ®Yes ❑No a. []Yes ❑No a. ❑Yes ❑No b. All Issues Resolved? b.❑Yes❑mcaN/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A its Sampling as Required b IUP, includingflow? 11 40. Does File Contain POTW Sampling Chain -Of -Custodies? ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A­] 41. During the Most Recent Semi -Annual Period, Did the SILT Complete its ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A Sampling as Required by IUP, including flow? 41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports ❑Yes®No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A on time? 42a. For categorical IUs with Combined Wastestream Formula (CWF), does 0Yes0No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A file includeprocess/dilution flows as Required by IUP? 42b. For categorical IUs with Production based limits, does file include ❑Yes❑NoON/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A production rates and/or flows as Required by lUP? 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A All Limits Non-Com fiance from Both POTW and SIU Sampling? 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A All Reporting -Non -Compliance from SILT Sampling? 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- a.❑Yes®No❑NSA a.❑Yes❑No❑N/A a.❑Yes❑No❑N/A Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? b.❑Yes®No❑N/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A c. If applicable, Did POTW resample within 30 days of becoming aware c.❑Yes❑No®N/A of SILT limit violations in the POTW's sampling of the SIU? 1 11 c.❑Yes❑No❑N/A c.❑Yes❑No❑N/A 45. During the Most Recent Semi -Annual Period, Was the S1U in SNC? ❑ Yes ® No ElElYes No ❑Yes ❑ No 46. During the Most Recent Semi -Annual Period, Was Enforcement Taken ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A as Specified in the POTWs ERP OVs, Penalties, timing, etc.)? 47. Does the File Contain Penalty Assessment Notices? ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 48. Does The File Contain Proof Of Penalty Collection? ❑Yes❑No®N/A a. ❑Yes ®No ❑Yes❑No❑N/A a. ❑Yes ❑No ❑Yes❑No❑N/A a. []Yes []No 49. a. Does the File Contain Any Current Enforcement Orders? b. Is SILT in Compliance with Order? b. []Yes ❑No b. ❑Yes []No b. ❑Yes []No 50. Did the POTW Representative Have Difficulty in Obtaining Any of This ❑ Yes ®No ❑ Yes El No El Yes ❑ No Requested Information For You? NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 2 36. Spill Plan needs updating 47. Results submitted late on 02/03/2015. NOV drafted, to be sent. ERP to be followed. In SNC for late reporting. Overall, files were well organized and current.. OVERALL SUMMARY AND COMMENTS: Comments: An inspection was conducted at Ennis -Flint (fka Flint Trading) due to a complaint passed on by the EPA. Initial observations do not indicated the need for a pretreatment permit as the complainant suggested, but Misty requested that the facility complete a long -form application. A final determination will be made by Ms. Conder after she has reviewed the application. Requirements: HWA due 10 012015, and IWS due 04/30/2015. Recommendations: NOD: ❑ Yes ® No NOV: ❑ Yes ® No QNCR: ❑ Yes ® No POTW Rating: Satisfactory Marginal ❑ PCI COMPLETED BY: Jenifer Carter Unsatisfactory ❑ DATE: February 11, 2015 NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 3 N.C.Dept. or crvR �4 SEP 21 2015 2���WAr inston-Salem NCDENR Re ionalOffice North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary September 11, 2015 Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Industrial Waste Survey Program: City of Thomasville NPDES Permit No. NCO024112 Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Resources has reviewed the Industrial Waste Survey (IWS) for the City of Thomasville. The IWS was received by the Division on July 3, 2015. The review indicates that the IWS is adequate and meets the minimum requirements of 40 CFR 403.8 (f) (2). Proper completion of an Industrial Waste Survey is required by Part III (B) of your NPDES permit. Please remember it is the responsibility of the POTW to continue efforts to ensure that any Significant Industrial Users (SIUs), as defined by NCAC 15A 2H .0903(b)(9) (A) through (D), are identified and subsequently added to the City's pretreatment program. This includes evaluation of new IUs before they commence discharge and evaluation of existing IUs determined to be not SIUs that make changes to their process. 1) Next IWS Due Date: The IWS was conducted in 2015. Your next updated IWS is due on April 30, 2020, unless conditions at the POTW change significantly and thus warrant an earlier submittal. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti.Hassan6a ncdenr.gov] or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah. Gore@ncdenr.gov]. Wnerely, Monti Hassan Division of Water Resources mh/Thomasville.IWS.2015 cc: Jennifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 NorthCarolina Internet: www.ncwaterquality.org An Equal opportunity \AfirmativeAc6onEmployer %hl a"/ f 011+5vi'l-e F X- WA . ASIRR North Carolina Department of Environment and Natural Resources Pat McCrory Governor December 18, 2014 Subject: End of 2014 Pretreatment Mailing Dear Pretreatment Professionals: John E. Skvada, III Secretary As we draw to the close of another great pretreatment year, I wanted to provide you an update on some issues, inform you on this year's upcoming workshops and distribute the Pretreatment Program Info Database sheets. 1) NC Pretreatment Professionals Honor Roll: In case you missed the Annual Pretreatment Conference held September 21-23`d in Wrightsville Beach, this year's addition to the Honor Roll is Martie Groome with the City of Greensboro. 2) Metal Standards Triennial Review: The EMC approved the proposed revisions to state surface water quality standards for the 2010 Triennial Review at its November meeting (http://portal.ncdenr.org/web/wq/ps/csu/swtrirev). 3) Dental Amalgam Rule: As you know, EPA has proposed dental effluent guidelines (http:Hwater.epa.gov/scitech/wastetech/guide/dentaU). PERCS will be preparing comments expressing our concerns in time to meet the February 21, 2015 deadline. 4) Rules Review: G.S. 150B-21.3A was amended to require periodic review of all State rules. The first step was to determine if the rule is (i) necessary with substantive public interest, (ii) necessary without substantive public interest, or (iii) unnecessary. All of the Division's rules were placed in the first category. Our next step was to propose new draft rules. The EMC will be provided an update in January and the 6-month stakeholder process will begin in February. At that time we will ask for your suggestions for updating the Pretreatment Rules. PERCS was not able to reach out for your suggestions in advance due to the short time frame; we would have been unable to give your comments the thoughtful consideration that they deserve. At this time the proposed revisions consist of updating Water Quality to Water Resources, correcting some addresses and a couple of grammatical errors. We considered if we needed to add a definition of Dental Industrial User, but think that the current definition in 02H .0903 34 (C) "Is subject to Categorical Pretreatment Standards under 40 CFR Part 403.6 and 40 CFR chapter 1, Subchapter N, Parts 405-471" is sufficient. Please be thinking about any other revisions that might be needed. 5) Division Review of IUPs: The Division continues implementation of the streamlined permit review process. After attending the IUP workshop and a thorough Division review of three program IUPs, a permit writer may be approved to participate in this process. Permits submitted under this process are not subject to a full Division review. Benefits to the POTW include less paperwork to submit and 1617 Mail Service Center, Raleigh; North Carolina 27699-1617 Phone: 919-807-63001 Internet: www.nmaterquality.org An Equal Opportunity 1 Affirmative Action Employer— Made in part by recycled paper End of 2014 Pretreatment Mailing Page 2 of 2 December 18, 2014 immediate approval of your permits. More information is posted on the Permit Writing Guidance page of our website. 6) Staff Assignments: Staff assignments remain the same. We continue to meet our goals for project review of 30 days for IUPs and SIU drops and 90 days for ERP, HWA, IWS, LTMP and SUO. Monti Hassan, 919-807-6314 [monti.hassan@ncdenr.gov]: Chowan, Hiwassee, Little Tennessee, Lumber, Neuse, New, Roanoke, Yadkin Sarah Bass, 919-807-6310 [sarah.bass@ncdenr.gov]: Broad, Cape Fear, Catawba, French Broad, Tar - Pamlico. 7) Workshops: The following workshops are planned for 2015. The registration form, invitation and directions for these workshops are posted on the Training page: http://portal.ncdenr.or web/wq/swp/ps/pret/training. Please register early, as space is limited at each site. Pretreatment Annual Report (PAR) — January 21 st (Hickory WTP) and January 27th (Raleigh Neuse River WWTP). Headworks Analysis (HWA) — January 22nd (Hickory WTP) and February 17th (Raleigh Neuse River WWTP). Industrial User Pretreatment Permit (IUP) Writing — March 19th (Huntersville) and May 21 st (Goldsboro) 8) Pretreatment Program Info Database Sheets: Please review your attached program info sheet and historical SNC sheets, if applicable, and make necessary updates to any of the information presented. Send the corrected sheets back with your PAR, due March 1, 2015. If all the information was correct, please indicate that in your PAR. Especially note the due dates as this may be the only reminder you get. Please note: a. All pretreatment programs (full and modified) must submit a PPS form with their PAR per an EPA requirement of the State. b. Historical SNC sheets only list currently Active SIUs that had SNCs from 2007-2013. 9) Email Addresses: PERCS often uses email to send out mass mailings. To make this an effective and cost saving tool, we ask that you keep PERCS updated on your current email address as well as which staff member is the "primary" contact for your POTW - see "prim" field next to staff names on Program Info sheet, and email field below names. For programs with more staff than the printed sheet is able to show, a separate contacts page has been included. Please make any staff changes on that sheet and return to PERCS as well with the PAR. As always, please contact your pretreatment staff member (as listed above) or me at 919-807-6383 [email: Deborah.Gore@ncdenr.gov] with any questions or comments. Sincerely, Deborah Gore, PERCS Unit Supervisor Dg/dec2014_mass—mailing Enclosures: Program Info sheet(s) Historical SNC sheet(s), if applicable Cc: PERCS Pretreatment Staff (via email) All RO Pretreatment Contacts (via email) Pretreatment Consultants (via email) Aja NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory John E. Skvarla, III Governor Secretary October 27, 2014 Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Long Term Monitoring Plan Program: City of Thomasville Hamby Creek WWTP (NPDES Permit: NC0024112) Davidson County Dear Ms. Conder: RECEIVED --_7 N.C.De.. .. lr. OCT 2 9 20% Winston-baien Re ioAalOffice The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Resources has reviewed the updated Long Term Monitoring Plan (LTMP) submitted by the City of Thomasville for the Hamby Creek WWTP. The LTMP was received by the Division on September 19, 2014, via email. The review indicates that the LTMP is adequate and meets the requirements needed to establish a site -specific Headworks Analysis (HWA). Proper implementation of an LTMP is also required by Part IV (C) of your NPDES permit. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti. Hassan@ncdenr.gov] or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Debora h.Gore@ncdenr.gov]. -ncerel , Thomas A. Reeder Director, Division of Water Resources mh/thomasvi IIe.Itmp.2014 cc: Jennifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 NorthCarolina Internet: pportunity\A Affirmative a atmy+a//y An Equal Opportunity 1 Affirmative Action Employer �/ Y f� 1 LL MR NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor August 18, 2014 Mr. Kelly Craver City of Thomasville P.O. Box 368 Thomasville, NC 27361 SUBJECT: Compliance Evaluation Inspection City of Thomasville WWTP NPDES Permit #NC0024112 Davidson County Dear Mr. Craver: John E. Skvarla, III Secretary A Compliance Evaluation Inspection was performed at the City of Thomasville's Hamby Creek Wastewater Treatment Plant (WWTP) on August 13, 2014 by Jenifer Carter of the Winston-Salem Regional Office. Allen Beck and Misty Conder were present for the inspection. The inspection consisted of an on -site inspection of the treatment facility and a review of related files. There have been no NPDES limits violations since the last plant inspection in September 2013. Records were complete and accurate, with no discrepancies noted when comparing lab data to the submitted Discharge Monitoring Reports. There is an easement in place for access to the effluent discharge pipe, though it has not been maintained. Access has been obtained in the past via other adjacent properties without easements, though such access is not without its drawbacks (e.g. cow pastures, thick brush, & the need to obtain prior approval from land owners). It is recommended that some form of access be maintained to the discharge pipe to enable prompt access when/if needed. Overall, the WWTP appears to be very well operated and maintained. Please refer to the enclosed inspection report for more detailed information. If you have any questions, please call Jenifer Carter at (336) 771-4957. Sincerely, W 4Corey Basinger, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NC DENR attachment cc: Mr. Allen Beck (same address) Ms. Misty Conder (same address) DWR Central Files WSRO SWP Files 585 Waughtown St., Winston-Salem, NC 27107 Phone: 336-771-50001 Internet: www.ncdenr.gov An Equal Opportunity 1 Affirmative Action Employer — Made in part by recycled paper United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 u 2 u 3 I NCO024112 111 12 14/08/13 17 18 ICI 19 I S I 201 211111 1 1 1 1 1 111 I I 1 I I i l l l l l I I I I I I I I I I I I II I I 1 1 12 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA — — ----Reserved- -- 67 70 71 J�� � 72 (,, j 73 I I 1 I I74 75III LJ LJ 80 Section B: FacilityData Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES Kermit Number) 09:50AM 14/08/13 09/08/01 Hamby Creek VWVfP Exit Time/Date Permit Expiration Date P 110 Optimist Park Rd Thomasville NC 27360 12:OOPM 14/08/13 14/04/30 Name(s) of Onsite Representative(s)Ttles(s)/Phone and Fax Number(s) Other Facility Data /// Allen R Beck//336-475-4246 / Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Kelly Craver,PO Box 368 Thomasville NC 273610368/Assistant City Manager/336-475-4220/3364754283 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jenifer arter WSRO WQ//336-771-5000/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date (4— EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day Inspection Type 1 31 NC0024112 I11 12 14/08/13 17 18 I C J Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Excellent inspection overall. One item of note: There is an easement in place for access to the effluent discharge pipe, but it has not been maintained. Less than ideal access can be and has been obtained as needed via other adjacent properties without easements. It is recommended that some sort of access be maintained to the discharge point to enable prompt observation/ emergency access. Page# 2 Permit: NCO024112 Owner -Facility: Hamby Creek VWVrP ' Inspection Date: 08/13/2014 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new 0 ❑ ❑ Cl application? Is the facility as described in the permit? ❑ M ❑ ❑ # Are there any special conditions for the permit? ❑ 0 ❑ ❑ Is access to the plant site restricted to the general public? M ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: There are only 2 clarifiers. There is a fine oraanics drum filter that receives RAS Drior to the oxidation ditches (or cannibal system). There is no re -aeration lagoon, rather two re -aeration tanks that are considered the 5th stage of the Bardenphro process. There are 4 sludge holding tanks (formerly digesters) and a belt press, as well as 3 tertiary disk filters prior to UV disinfection. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? 0 ❑ ❑ ❑ Is the chain -of -custody complete? M. ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? 0 ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? M ❑ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator M ❑ ❑ ❑ on each shift? Is the ORC visitation log available and current? 0 ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? M ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? 0 ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? M ❑ ❑ ❑ Comment: Page# 3 Permit: NCO024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 08/13/2014 Inspection Type: Compliance Evaluation Influent Sampling Yes No NA NE # Is composite sampling flow proportional? 0 ❑ ❑ ❑ Is sample collected above side streams? 0 ❑ ❑ ❑ Is proper volume collected? 0❑ ❑ ❑ Is the tubing clean? 0❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0 ❑ ❑ ❑ Celsius)? Is sampling performed according to the permit? ❑ ❑ ❑ Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? 0❑ ❑ ❑ Is sample collected below all treatment units? 0 ❑ ❑ ❑ Is proper volume collected? ❑ ❑ ❑ Is the tubing clean? ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees 0 ❑ ❑ ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type M ❑ ❑ ❑ representative)? Comment: Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? N❑ ❑ ❑ Is flow meter calibrated annually? 0❑ ❑ ❑ Is the flow meter operational? M ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ 0 ❑ Comment: Effluent flow meter, also calibrated annually, is used as back-uD Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable M ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Bar Screens Yes No NA NE Type of bar screen Page# 4 Permit: NCO024112 Owner - Facility: Hamby Creek WWrP ' Inspection Date: 08113/2014 Inspection Type: Compliance Evaluation Bar Screens Yes No NA NE a.Manual b.Mechanical Are the bars adequately screening debris? N ❑ ❑ ❑ Is the screen free of excessive debris? 0 ❑ ❑ ❑ Is disposal of screening in compliance? N ❑ ❑ ❑ Is the unit in good condition? 0 ❑ ❑ ❑ Comment: manual bar screen can be used as back-up. Grit Removal Yes No NA NE Type of grit removal a.Manual ❑ b.Mechanical Is the grit free of excessive organic matter? ❑ ❑ ❑ Is the grit free of excessive odor? 0 ❑ ❑ ❑ # Is disposal of grit in compliance? 0 ❑ ❑ ❑ Comment: Oxidation Ditches Yes No NA NE Are the aerators operational? 0 ❑ ❑ ❑ Are the aerators free of excessive solids build up? 0 ❑ ❑ ❑ # Is the foam the proper color for the treatment process? 0 ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? N ❑ ❑ ❑ Is the DO level acceptable? N ❑ ❑ ❑ Are settleometer results acceptable (> 30 minutes)? 0 ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/1) ❑ ❑ 0 ❑ Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes) ❑ ❑ ❑ Comment: Accordina to Mr. Beck. the SCADA system has been maintainina the DO at —0.7 - 1.0 at the effluent end of the oxidation ditches. Nutrient Removal Yes No NA NE # Is total nitrogen removal required? ❑ 0 ❑ ❑ # Is total phosphorous removal required? 0 ❑ ❑ ❑ Type Biological Page# 5 Permit: NC0024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 08/13/2014 Inspection Type: Compliance Evaluation Nutrient Removal Yes No NA NE # Is chemical feed required to sustain process? Is nutrient removal process operating properly? ❑ ❑ 11 Comment: achieved using 5-stage/ modified bardenDhro process Pumps-RAS-WAS Yes No NA NE Are pumps in place? M El El El Are pumps operational? N❑ ❑ Are there adequate spare parts and supplies on site? 0 0 ❑ 11 Comment: Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ❑ 11 ❑ Is the site free of excessive buildup of solids in center well of circular clarifier? ❑ Are weirs level? 0❑ El 0 Is the site free of weir blockage? N El 0 ❑ Is the site free of evidence of short-circuiting? 0 ❑ Is scum removal adequate? 0 El ❑ Is the site free of excessive floating sludge? ❑ El Is the drive unit operational? 0 0 ❑ El Is the return rate acceptable (low turbulence)? ❑ ❑ Is the overflow clear of excessive solids/pin floc? ❑ 1:1 El Is the sludge blanket level acceptable? (Approximately 'Y4 of the sidewall depth) Comment: Filtration (High Rate Tertiary) Yes No NA NE Type of operation: Cross flow Is the filter media present? 0 El 11 ❑ Is the filter surface free of clogging? 0 0❑ El Is the filter free of growth? 0 ❑ ❑ Is the air scour operational? ❑ 0 0 ❑ Is the scouring acceptable? 11❑ 0 ❑ Is the clear well free of excessive solids and filter media? 0 El ❑ 11 Comment: back -flow is flow -dependent. Page# 6 Permit: NCO024112 Owner -Facility: Hamby Creek VWVrP Inspection Date: 08/13/2014 Inspection Type: Compliance Evaluation Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? 0 ❑ ❑ ❑ Are UV bulbs clean? M ❑ ❑ ❑ Is UV intensity adequate? 0 ❑ ❑ ❑ Is transmittance at or above designed level? 0 ❑ ❑ ❑ Is there a backup system on site? 0 ❑ ❑ ❑ Is effluent clear and free of solids? 0 ❑ ❑ ❑ Comment: One of three channels used at any given time, with a 2nd channel used when flows exceed —5 MGD. Solids Handling Equipment Yes No NA NE Is the equipment operational? 0 ❑ ❑ ❑ Is the chemical feed equipment operational? ❑ ❑ 0 ❑ Is storage adequate? ❑ ❑ ❑ Is the site free of high level of solids in filtrate from filter presses or vacuum filters? ❑ ❑ ❑ Is the site free of sludge buildup on belts and/or rollers of filter press? 0 ❑ ❑ ❑ Is the site free of excessive moisture in belt filter press sludge cake? ❑ ❑ ❑ 0 The facility has an approved sludge management plan? N ❑ ❑ ❑ Comment: There _is_a belt Dress, a cannibal solids reduction process, and 4 sludge holding tanks (formerly digesters). Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ 0 ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ 0 ❑ Comment: There is an easement in place for access to the effluent discharge pipe, but it has not been maintained. Less than ideal access can be and has been obtained as needed via other adjacent properties without easements. It is recommended that some sort of access be maintained to the discharge point to enable prompt observation/ emergency access. Page# 7 PRELIMINARY TREATMENT FACILITY cuss a sLuoGE . TO 1/1N0 APPUCATION SLUDGE SLUDGE ! DEGRITTING N0LMMN0 HOw I/ I' 1 - - - - FACILITY TANK W. S TANK NO.I ' ' 1 I_ _ _ _ _ _ _ _ r CONTROL I BLDG. SLUDGE SLUDGE S.S. MANHO E _ _ _ _ _ _ _ _ _ HowING NOLOING I NAN NHLUEM TANK W. TANK N0.2 METENNG INFLUENT DEWATEAED SO1. FILTER /SCREEN To L13 AxOFlLLGESTER ; AND WASHER BUILDING $ g TO LANDFILL 'A w SUPERNAIENT SCREENINM 3 I !1 NFR11Mi SOLIDS COMPACTED SOLIDS TO LANDFILL KwAlal2 SEPERATION wASTE sLUDGE BUILDING INTERCHANGE 1 BIORFACTOR No. i T' 1 MANHO INTERCHANGE NOREA—IT DECANT T' ' 1 NO .1H INTERCHANGE I i BIOREACTOfl ND.2 CHEMICAL STORAGE 1 —E 1-1 CANNIBAL AND PROCESS J FEED BLDG. SECONDARY PURGE SOLIDS SLUDGE FLOCCULATION PUMP CLARIFIER ANAEROBIC ANAFRONC STATION SELECTOR B Fi) CLANFIER EFllUENT0 c- y1� 1 1 N ' ' s 1 N0.1 NO. 2 ' FERIC „ ---_—_____ilti___________�c__�________________________G� ________1 I r__ ___�________________ _ I� a ; RFAERAnON RFAERATK)N EFFLUENT I TANK ; w No.2 U FINAL CLARIFIER FILTER BACKWASH NEW I NO.1 PUMPING STATION OXIDATION REAERAnoN J 4' Mmv.m J J DITCHES TANK - - RAS C I _ _ _ _ u , 11 CCCF EFFLUENT 1 1 RLms rL ,- MANHOLE op EFFLUENT REUSE 5 secOND sEcoNDAR NO. 103 3 vumvs Yy uv DL51uFEcnoN ANOxIC ANOx¢ FF UNITS Z RENRN ACTUATED SLUDGE IRASI R'A'S' I O MANHOLE L� - NO.104 EFFLUENT WASTE DRAM MAR_ PROCV FILTER EFF. BUILDING Eg_ oyglgfq E� STATIC AERATOR OTHER FLOI 7 FINAL CLARIFIER _ - _ _ N0.2 O WASTE DRAIN CHEMIC PUMPING q STATION K C RAS • WASTE DRAIN FILTER BACKWASH t k,' fL L� 10; cimti Notes on Preparation of 2008 NPDES Permit Renewal Application A.6. Annual flow data is based on a yearly period from September 1, 2007 — August 31, 2008. A.12. Where averaged values are reported for multiple samples and some samples are shown as <value, the averaged value is based on %2 the detection limit for that method. This minimizes skewing the data by not counting <values as zero or as if the value didn't have a < sign in place. Fecal averaging of < values use 1 instead of the %2 detection limit rule since fecal data is reported in whole numbers and 0.5 would round to 1. This is also consistent with DMR reporting. Copies of DMR effluent data from the past year and for the two months in previous years where PPA was performed are included. B.2.a & d. A topographic map of the surrounding area is included, which shows water bodies and any wells. B.2.b & e. A printout from the SCADA system has an overview of the major piping drawn on it and the digesters labeled as the sludge storage/treatment area. Note that the drawing is not to scale, but does give majority of the layout correctly. B.2.c & f. These are not applicable to the Hamby Creek WWTP. B.3. Please see the attached process flow diagram and a labeled SCADA overview printout that detail flows and layout. In general, the process proceeds as follows: Two primary flows into the plant converge at MH100 orthside — gravity line, Southside — force main). The combined flows then enter the headwork (B) here sampling and flow monitoring occur. There are chemical feeds for pH adjustment (acetic aci or sodium hydroxide) just prior to entrance to the headworks if needed. After flow measurement, waste proceeds to a Parkson mechanical scree l (C to remove large debris, plastics and other untreatable materials. Collected solids are washed with reuse water to remove organics and then compressed with a screw press to remove liquids. Compressed solids are discharged to a dumpster for disposal at the landfill. Liquids, including those from the washing process continue on to the grit removal system. In the event of high flow or maintenance to the mechanical screen a rack screen is in parallel to the mechanical screen to handle any screen bypass flow. The grit removal syste (D consists of three units — the headcell settling cone and pump, the slurry cup grit washer, and the grit snail conveyor. The headcell uses centrifical flow around the settling cone allowing the grit to settle to the bottom of the cone and be pumped out. The headcell also receives flow from the digester supernatant, the belt press filtrate, and the solids building sump pump. De -gritted wastewater continues over the weir at the top of the headcell to the head of the oxidation ditch. The grit which has been removed from the bottom of the settling cone is pumped to the slurry cup for washing to remove fine organic materials. The washed grit is then transported by the grit snail conveyor to a dumpster for disposal at the landfill. In the event any portion of the grit system is not operating correctly, flow from the mechanical screen can be bypassed around the grit system and on to the oxidation ditch for treatment. Wastewater moves from the grit system to (MH101) E) he entrance to a 5 stage Bardenpho process oxidation ditch©for nutrient removal, BOD and TSS breakdown. MH101 also receives return activated sludge from the clarifiers and the cannibal interchange tanks (MH103). Wastewater leaves the fourth stage of the Bardenpho process and goes to the re -aeration tanks G) This is the fifth stage of the process although it is not built immediately next to the xidation ditch. T s aeration stage removes additional Nitrogen. Wastewater then flows to MH10 (H) for splitting to the 2 — 100 ft clarifers. MH103 is divided into three ctions — oxidation ditch mixed liquor, RASIWAS, and clarifier effluent. Sludge settles in the clarifier((I and is drawn off the bottom to go back to MH103. Clarifier effluent is returned to MH103 to be pumpe up to MH104 and then into the J) ilter/UV building for final treatment. The effluent is filtered by a tertiary di c filter and then disi ected by an in -line UV system. The disinfected effluent is then discharged to a (0 static aerator for final aeration and discharge to outfall 001. Reuse water is also pumped from the final effluent back to a pressurized storage tank in the filter/UV building for dispersement to any systems requiring water for washing (mechanical screen, grit snail, drum screen, reuse hydrants). &✓ JG s5 V41 110106 f -G'� Sludge from the clarifiers is remoGtcan ve el o MH103 where it cbe pumped to the oxidation ditch as RAS through MH101, to the digesters via a secondary WAS pump statiolo as WAS, or to the cannibal system. The RAS pumped up to MH101 can be pumped over to the solids buildingo for screening of fine inorganics with the drum screen. The screened RAS can then be returned either to the oxidation ditch or to the Cannibal process interchange tanks. The Cannibal solids reduction process uses computer controlled ORP monitoring to regulate solids additions, withdrawals, and aeration cycles. The effluent from the process is sent to the flocculation clarifier efor phosphorus precipitation. The effluent returns to MH103 to renter the main process and t solids arA wasted through the WAS pump station. Sh A -/ZY,cy Chemical feeds are available in various areas of the plant. The chemical buildinA&includes metering pumps, valving to route chemicals where needed and the storage tanks for Alum, Sodium Hydroxide, Acetic acid and Ferric Chloride. The sodium hydroxide and acetic acid are used for pH adjustment as needed and can be fed to the headworks and to the effluent discharge at the static aerator. The alum is used as a filtration aid in the disc filters and the ferric chloride is used to precipitate out phosphorus in the floc clarifier and aid in settling in the clarifiers. Backup power is provided by two 600KW Genrac diesel generator Final sludge removal is b [. accomplished at the belt press buildin S Waste sludge from thefigeaers (M) is pumped to the belt press building for either press operation for landfill of solids or loading of the liquid in the event of a land application. No bypass lines are present which would allow water/waste to be discharged to the creek. Corrective action is in process to protect several storm drains from potential run-off around waste dumpsters. A water balance on the plant is based on an average flow of 2.4 MGD. Minimal detention occurs at the headworks and grit systems. The oxidation ditch process is broken down to each zone of the ditch as follows: Anaerobic 5.3 hrs per train, First Anoxic 7.6 hrs per train, Oxidation 35.2 hrs per train, Second Anoxic 2.6 hrs per train, and Re -aeration 1.3 hrs per train. The Final Clarifiers have a detention time of 19.4 hrs per tank. Detention in the disc filters and UV systems are minimal. An exact water balance is not possible due to the reuse water streams used in the plant for washing purposes. The reuse water flow is not measured and may vary from day to day depending on the amount of washing done. In addition supernatant from the digesters and filtrate from the belt press are returned to the headworks. These flows are also not readily measured. Therefore accurately determining that 2.4 MGD came into the plant and 2.4 MGD exited the plant is not possible. B.6 BOD, Chlorine, Fecal and TSS data are reported in two ways. The first value (maximum, average, and total samples) includes data for one full year. The second set of numbers (following the slash) is reporting data only from May 1, 2008 after the new plant has come on line and stabilized. Part D. Some metals are noted to have maximums or averages below the listed detection limit. The detection limits listed are based on those of our current contract laboratory supplier. The listed maximums and averages include data from a previous supplier who had different detection limits. If the limits are different, and results are listed at below detection limits, then the maximum and average is based on the use of % the detection limit since < signs can't be averaged and using 0 or the detection limit can bias the data. This practice is commonly used for pretreatment calculations. If both suppliers have the same detection limit and all values are listed as below detection limit, then the maximum and average are listed as below detection limit. Part E. Toxicity testing is listed for all tests from November 2004 forward. A test done by the State DWQ on June 13, 2005 indicated mortality, however a June 22, 2005 test by the City meet acceptance criteria. The State's test was not from a full 24 hour composite sample however. Test #6, August 10, 2005 failed but no apparent cause was determined for this failure and subsequent testing showed no further toxicity. Tests #17, August 8, 2007 and #18, September 12, 2007 both failed. The City planned to do TIE testing on effluent in response to the proposed copper and zinc action level, however, no further toxicity has occurred in which to perform a TIE test. The copper and zinc levels where not out of compliance limits for the failed tests, however, ammonia limits were. We believe the loss of our nitrification processes resulted in ammonia levels high enough to be toxic. This problem has been corrected. -7--_14tc From: Carter, Jenifer Sent: Monday, April 28, 2014 10:57 AM To: 'Beck, Allen' Subject: RE: April 2014 Compliance Issue Check compliant, if it lets you. If it doesn't, just add a footnote about the split season. I have left myself a note address this when/if the database spits out a red flag. I will be able to leave my own footnote in our database to explain that the higher limit is used in when a week starts and ends in two different seasons. Jenifer Before printing this email, please consider your budget and the environment. If you must print, please print only what you need and save ink with the free Eco-Font. NC DENR Winston-Salem Regional Office Division of Water Resources 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4957 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Beck, Allen [mailto:Allen.Beck@thomasville-nc.gov] Sent: Friday, April 25, 2014 10:00 AM To: Carter, Jenifer Cc: Basinger, Corey Subject: April 2014 Compliance Issue Jenifer, If you recall, we had a conversation a couple weeks ago about our plant being hit with a toxic load and about NH3 values and what would constitute weekly compliance on the DMR when there are several days in the week that fell under winter limits and the rest of the week reverted back to summer limits. After running the numbers for the week in question it looks like we are going to be reporting 3.34 for the first week with 2 days of the month being under the higher limit of 9/weekly and the remaining 5 days under the lower limit of 3/weekly. When we file our April DMR will we file as compliant, non -compliant or file as neither with a note attached and let you (DENR) make the determination? Thanks, Allen Aw" 9 uE 'ktu P69-4 Soeri cteade rt e # 4 7"x"oil& We 97360 Pow (336) 475-4246 .. 1 Carter, Jenifer From: Knight, Sherri Sent: Friday, April 25, 2014 11:08 AM To: Carter, Jenifer; Boone, Ron Subject: FW: Yadkin Riverkeeper a City of Thomasville nnounce Settlement in Clean Water Act Citizen Suit I didn't know if you had seen this. Sherri Knight, PE Assistant Supervisor NC DENR Winston-Salem Regional Office NC Division of Water Resources 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-5280 FAX: (336) 771-4632 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. -----Original Message ----- From: Yadkin Riverkeeper [mailto:info@yadkinriverkeeper.org] Sent: Tuesday, April 22, 2014 4:57 PM To: Knight, Sherri Subject: Yadkin Riverkeeper and City of Thomasville Announce Settlement in Clean Water Act Citizen Suit Yadkin Riverkeeper News and Upcoming Event - Environmental Movie Night May 1 Yadkin Riverkeeper<httP:Hyadkinriverkeeper.org/sites/default/files/yrk_banner.jpg> Yadkin Riverkeeper and City of Thomasville Announce Settlement in Clean Water Act Citizen Suit The City of Thomasville and the Yadkin Riverkeeper announced that they reached a settlement resolving the Riverkeeper's Clean Water Act citizen suit against the city after numerous, sizeable discharges of wastewater from its collection system into tributaries of the Yadkin River and High Rock Lake. The parties submitted a proposed settlement agreement to the United States District Court for the Middle District of North Carolina. The proposed settlement will be reviewed by the U.S. Department of Justice and the U.S. Environmental Protection Agency, and, if approved by the Court, will be entered as a binding Consent Decree. The proposed settlement requires the City of Thomasville to take actions that will improve its wastewater system and address the causes of its wastewater spills. The settlement incorporates Thomasville's Ten Year Capital Improvement Plan, which Thomasville put into place following completion of a Wastewater Collection System Study in December 2009, and which represents a long-term strategy to upgrade and improve the Thomasville Wastewater Collection System. The settlement commits the city to completing upgrades to areas of the system that were the source of past discharges. Thomasville is already making progress in upgrading its system: Project 1 of the Capital Improvement Plan (replacement of the Baptist Children's Home collector line) has already been completed and important renovations to the East Davidson Pump Station, Northside Pump Station, and North Hamby Outfall line are currently under construction! or in final planning. The parties are confident that by completing the projects which are targeted in the ten year plan, and which will now be required by the Consent Decree, Thomasville will reduce future discharges from its wastewater collection system. Yadkin Riverkeeper Dean Naujoks approved of the settlement, stating, "The problem of wastewater spills is not going to be fixed overnight, but this agreement is an important step towards reducing these spills into High Rock Lake and tributaries of the Yadkin River in the long-term. People in Thomasville and downstream of Thomasville have a right to clean and safe water." Thomasville Mayor Joe Bennett observed, "I am glad that we satisfactorily resolved the case and can avoid the unnecessary expense of litigation, and use those resources instead to continue our progress in correcting and upgrading our facilities. 1 appreciate the continuing good work of our staff which has been implementing these positive changes in cooperation with the City Council over the past few years." In addition to completing the ten year plan to which the City had previously committed, Thomasville has agreed to assess the performance of its system beginning in November 2014. If the city does not experience reductions in the volume and number of significant wastewater spills, the city will reassess its capital improvement plan. In addition, the city agreed to: * take water quality samples from any large wastewater spills; * clean 15 percent of its sewer lines each year; * actively enforce its grease reduction ordinance; * distribute an annual report to its residents on any spills and its actions to reduce spills; and * support a Hamby Creek restoration plan. The city also stated that it supports a comprehensive strategy to address nutrient pollution in High Rock Lake. If Thomasville fails to meet any deadlines required by the agreement, it will make payments to the Land Trust for Central North Carolina that will be used to support development of the Daniel Boone Paddle Trail and other river recreation opportunities to stimulate ecotourism in Davidson County. Julie Youngman, senior attorney for the Southern Environmental Law Center, which represented the Riverkeeper, added, "This agreement ensures that Thomasville will take the necessary steps to improve its wastewater collection infrastructure to protect the waters of the Yadkin River. This agreement is a win for the citizens of Thomasville and for everyone who uses the Yadkin River and High Rock Lake." Kelly Craver, Thomasville's City Manager, stated, "City Staff has worked diligently with NCDENR over the last four years to address sewer collection system improvement needs. We have three current projects underway and will continue to work with NCDENR to get our planned additional sewer system improvement projects approved, funded and construction completed. We are all in this together and have the same desired end result, better water quality in High Rock Lake and the Yadkin River." News Article from Lexington Dispatch <http://yadkinriverkeeper.org/sites/all/modules/civicrm/extern/url.php?u=15115&qid=313190> Upcoming Event Temple Emanuel Environmental Movie Night: May 1, 7-9 PM, 201 Oakwood Dr., Winston-Salem, NC 27103 2 'TOPIC. WATER AND THE DAN RIVER COAL ASH SPILL FILM: WATERSHED! (Segments will be shown) SPEAKERS: • DEAN NAUJOKS: Our Yadkin Riverkeeper (YRK); and • FRANK HOLLEMAN, Senior Attorney, Southern Environmental Law Center • AMY ADAMS, NC Campaign Coordinator, Appalachian Voices DISCUSSION: Discussion about the coal ash spill in the Dan River, water testing from the river, current litigation and more. "WATERSHED: EXPLORING A NEW WATER ETHIC FOR THE NEW TRUST" WATERSHED, produced and narrated by Robert Redford, tells the story of the threats to the once -mighty Colorado River as the most dammed and diverted river in the world struggles to support thirty million people and the peace -keeping agreement known as the Colorado River Pact reaches its limits. WATERSHED introduces hope. Can we find harmony amongst the competing interests of cities, agriculture, industry, recreation, wildlife, and indigenous communities with rights to the water? - See more at: http://watershedmovie.com/about/film/#sthash.oS5UtzdH.dpufrWatershed. <http://yadkinriverkeeper.org/sites/default/files/CanoeTiponRiver.J PG> About the Yadkin Riverkeeper <http://yadkinriverkeeper.org/sites/all/modules/civicrm/extern/url.php?u=15116&qid=313190> Yadkin Riverkeeper's mission is to respect, protect and improve the Yadkin Pee Dee River Basin through education, advocacy and action. It is aimed at creating a clean and healthy river that sustains life and is cherished by its people. To achieve this vision, it seeks to accomplish the following objectives: sustain a RIVERKEEPER® program, measurably improve water quality, reestablish native bio-diversity, preserve and enhance the forest canopy, bring legal action to enforce State and Federal environmental laws, and teach and practice a "river ethic" of ecological respect to all ages. For more information, visit Yadkin Riverkeeper.org <http://yadkinriverkeeper.org/sites/all/modules/civicrm/extern/url.php?u=15116&qid=313190> or call 336-722-4949. Donate <http://yadkinriverkeeper.org/sites/all/modules/civicrm/extern/url.php?u=15117&qid=313190> Become a member <http://yadkinriverkeeper.org/sites/all/modules/civicrm/extern/url.php?u=15118&qid=313190> <http://yadkinriverkeeper.org/sites/defauIt/files/i/dean.jpg> Photo courtesy of Christine Rucker Photography Get informed <http://yadkinriverkeeper.org/sites/all/modules/civicrm/extern/url.php?u=15119&qid=313190> Get Involved <http://yadkinriverkeeper.org/sites/all/modules/civicrm/extern/url.php?u=15120&qid=313190> Contact Us <http://yad kin riverkeeper.org/sites/all/modules/civicrm/extern/url.php?u=15121&qid=313190> <http://yadkinriverkeeper.org/sites/all/modules/civicrm/extern/url.php?u=15117&qid=313190> Facebook <http://yadkinriverkeeper.org/sites/all/modules/civicrm/extern/url.php?u=15122&qid=313190> Twitter <http://yad kinriverkeeper.org/sites/all/mod ules/civicrm/extern/url.php?u=15123&qid=313190> yadkinriverkeeper.org <http://yadkinriverkeeper.org/sites/all/modules/civicrm/extern/url.php?u=15124&qid=313190> Yadkin Riverkeeper 308 Patterson Ave Winston Salem, NC 27101 United States Unsubscribe from receiving this a -news alert <http://yadkinriverkeeper.org/http://yadkinriverkeeper.org/civicrm/mailing/unsubscribe?reset=l&jid=778&qid=313190 &h=7006a218dad5b759> Opt out of all future mailings from Yadkin Riverkeeper <http://yad kinriverkeeper.org/http://yadkinriverkeeper.org/civicrm/mailing/optout?reset=l&jid=778&qid=313190&h=7 006a218dad5b759> Waterkeeper Alliance <http://yadkinriverkeeper.org/sites/all/modules/civicrm/extern/uri.php?u=15125&qid=313190> <http://yad kinriverkeeper.org/sites/all/mod ules/civicrm/extern/open.php?q=313190> NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor April 22, 2014 Ms. Misty Conder City of Thomasville P.O. Box 368 Thomasville, NC 27361 Subject: Pretreatment Annual Report Review City of Thomasville WWTP (NC0024112) Dear Ms. Conder: John E. Skvarla, III Secretary The Pretreatment staff of the Division of Water Resource's Winston-Salem Regional Office has reviewed the Pretreatment Annual Report (PAR) covering January through December 2013. This PAR was received on March 24, 2014 via email. Our review indicates that the PAR is adequate and satisfies the requirements of 15A NCAC 2H .0908(b) and the Comprehensive Guidance for North Carolina Pretreatment Programs. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact me at (336) 771-4957 (Jenifer.Carter@ncdenr.gov) or Monti Hassan at (919) 807-6314 (Monti. Hassan@ncdenr.gov). cc: PERCS Unit — Monti Hassan WSRO Files DWR — Central Files Sincerely, Jenifer Carter, Environmental Specialist Water Quality Regional Operations Section Division of Water Resources 585 Waughtown St., Winston-Salem, NC 27107 Phone: 336-771-5000 \ Internet: www.ncdenr.gov An Equal Opportunity \ Affirmative Action Employer— Made in part by recycled paper North Carolina Pat McCrory Governor Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. BOX 368 Thomasville, NC 27361 �� •' 4John IVED of ENR NCDENR 2014 Department of Environment and Natural Re Salem Office E. Skvar a, II Secretary April 11, 2014 Subject: Pretreatment Review of Industrial User Pretreatment Permit Drop Program: City of Thomasville NPDES Permit No. NCO024112 Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Resources has reviewed the Industrial User Pretreatment Permit (IUP) drop request submitted by the City of Thomasville for the following Significant Industrial User (SIU). The IUP drop request was received by the Division via email on March 25, 2014. IUP # Islu Name 140 CFR 0012 JGresco Manufacturing Co. N/A The review indicates that the IUP drop is adequate and the minimum requirements of 15A NCAC 2H .0905 and .0916 and 40 CFR 403.8(f)(1)(iii) are met. Federal and State pretreatment regulations require the local delegated pretreatment program to effectively control and document the discharge of wastewater from significant/categorical Industrial users to the POTW. It is the POTW's responsibility to ensure that these objectives are consistently met. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti. Hassan(a)_ncdenr.gov] or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah.Gore@ncdenr.gov]. Icerel�y,(—omar dr Director, DWR mh/thomasville. iup. drop.026 cc: Jenifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 NorthCarolina Internet: www.ncwaterqualtiveAg Vatuipally An Equal Opportunity 1 Affirmative Action Employer �/ Y ` L NCDENR North Carolina Department of Environment and Natural Division of Water Resources Water Quality Programs I APR Resources Pat McCrory Thomas A. Reeder John E. Skvarla, III Governor Director Secretary April 10, 2014 Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Industrial User Pretreatment Permit Modification Program: City of Thomasville NPDES Permit No. NCO024112 Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Resources has reviewed the Industrial User Pretreatment Permit (IUP) modifications submitted by the City of Thomasville for the following Significant Industrial Users (SIUs). The IUPs were received by the Division on March 19, 2014. IUP # SIU Name 40 CFR 0008 Brass Craft - Thomasville 433 0031 McIntyre Metals 433 The review indicates that the IUPs are adequate and the minimum requirements of 15A NCAC 2H .0905 and .0916 and 40 CFR 403.8(f)(1)(iii) are met. Federal and State pretreatment regulations require the local delegated pretreatment program to effectively control and document the discharge of wastewater from significant/categorical Industrial users to the POTW. It is the POTW's responsibility to ensure that these objectives are consistently met. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti. Hassan@ncdenr.gov] or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah.Gore@ncdenr.gov]. incerel on A. ee%er mh/thomasville.iup.mod.024 cc: Jenifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 NorthCarolina Internet: www.ncwaterquality.org Naharall'y An Equal Opportunity 1 Affirmative Action Employer RECEIVED �� N.C.Dept. of E'dR Jr, APR 14 2014 NCDENRWinstcn- North Carolina Department of Environment and Natural Reso Regional office Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder John E. Skvarla, III Governor Director Secretary April 10, 2014 Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Industrial User Pretreatment Permit Modification Program: City of Thomasville NPDES Permit No. NCO024112 Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Resources has reviewed the Industrial User Pretreatment Permit (IUP) modification submitted by the City of Thomasville for the following Significant Industrial User (SIU). The IUP was initially received by the Division on March 28, 2014, followed by corrections received on April 10, 2014. IUP # 1SIU Name 140 CFR 0029 lCustom Drum Services N/A The review indicates that the IUP is adequate and the minimum requirements of 15A NCAC 2H .0905 and .0916 and 40 CFR 403.8(f)(1)(iii) are met. Federal and State pretreatment regulations require the local delegated pretreatment program to effectively control and document the discharge of wastewater from significant/categorical Industrial users to the POTW. It is the POTW's responsibility to ensure that these objectives are consistently met. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti. Hassan (@ncdenr.gov] or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah. Gore@ncdenr.gov]. %illncerely t+ ho er C mh/thomasville. iup.mod.025 cc: Jenifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 NorthCarolina Internet: Opportunity \ Affirmative a tine Action AdM491411 An Equal Opportunity 1 Affirmative Action Employer Carter, Jenifer From: Beck, Allen <Allen.Beck@thomasville-nc.gov> Sent: Thursday, March 27, 2014 9:43 AM To: Carter, Jenifer Subject: RE: 3-25-14 Thomasville WWTP UCR It wasn't really a bypass Jenifer as it discharged into the oxidation ditch like it normally does but the volume of the discharge was much greater than normal. Usually the gate opens at 5 AM and the tank will decant one foot off the top as that's what's programmed into the system. The problem occurred when the PLC didn't close the gate and the decanting continued an additional 4 feet or so, and as the tank level dropped the thicker the discharge became. The operators noticed it about 7:30 AM the morning of the 25t" app. 2 hours after the gate failed to close. Thanks, Allen From: Carter, Jenifer [mailto:jenifer.carter(sbncdenr.gov] Sent: Thursday, March 27, 2014 9:32 AM To: Beck, Allen Subject: RE: 3-25-14 Thomasville WWTP UCR Alan, When did staff become aware of the bypass? Jenifer Before printing this email, please consider your budget and the environment. If you must print. please print only what you need and save ink with the free Eco-Font. NC DENR Winston-Salem Regional Office Division of Water Resources 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4957 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Beck, Allen [mailto:Allen.Beck(aDthomasville-ncgov] Sent: Thursday, March 27, 2014 8:55 AM To: Carter, Jenifer Cc: Basinger, Corey Subject: 3-25-14 Thomasville WWTP UCR Jenifer, Just wanted to let you know that on3-25 a PLC glitch/failure caused multiple "failed to close" conditions on one of our cannibal system interchange tanks which led to the unwanted release of somewhere between 250-400 thousand gallons of 22% solid mixed liquor with an approximate NH3 content of 145 mg/L into our oxidation ditch. That, coupled with a quantity of a soapy surfactant that came in around the same time, is causing the nitrifying capabilities of the oxidation ditch to be inhibited. Although the elevated NH3, and possibly phosphorous, will show as an anomaly on the DMR I don't believe this will cause a permit compliance issue this week but when our permit limits change next week this event could become problematic depending on the recovery time of the system. We are monitoring this situation closely. Thanks, Allen %W4 P&II4S re i 6x# 4 7lwNra4-d& ne 27360 PAme (336) 475-4246 �7 NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Regional Operations Pat McCrory Thomas A. Reeder Governor Director February 11, 2014 Mr. Kelly Craver, City Manager City of Thomasville P.O. Box 368 Thomasville, NC 27360 SUBJECT: Pretreatment Compliance Inspection (PCI) City of Thomasville NPDES Permit #NC0024112 Davidson County Dear Mr. Craver, John E. Skvarla, III Secretary A Pretreatment Compliance Inspection was performed by Jenifer Carter, of this office, on January 23, 2014. Pretreatment Coordinator, Ms. Misty Conder, was present for the inspection. The purpose of this inspection was to determine the effectiveness of the City's pretreatment program and included a review of pretreatment program elements, POTW plant performance, Industry monitoring data, and adherence to the enforcement response plan (ERP). The City currently has six (6) Significant Industrial Users (SIUs), four (4) of which are categorical. Three SIUs were in significant non-compliance (SNC) for permit limits violations, though the violations did not appear to cause any problems at the plant.. The plant has not had any limits violations since the last PCI. Overall, the inspection showed the pretreatment program to be well implemented. Please refer to the attached inspection report for further comments. If you have any questions please contact Jenifer Carter at (336) 771- 4957. Sincerely, _(WW. Corey Basinger Regional Supervisor Water Quality Regional Operations Section Division of Water Resources cc: WSRO Files S WP Central Files Monti Hassan — PERCS Unit North Carolina Division of Water Resources, Winston-Salem Regional Office Location: 585 Waughtown Street, Winston-Salem, NC 27107 Phone: (336) 771-50001 Fax: (336) 771-46301 Customer Service:1-877.623-6748 Internet: hftp://www.ncwater.org NorthCarolina Naturally An Equal Opportunity 1 Affirmative Action Employer 4 NORTH CAROLINA DIVISION OF WATER QUALITY PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION [Complete Prior To PCI; Review Prosram Info Database Sheet(s)l 1. Control Authority (POTW) Name: City of Thomasville 2. Control Authority Representative(s): Misty Conder 3. Title(s): Pretreatment Coordinator/Lab Supervisor/Back-up ORC 4. Last Inspection Date: 01 /03 /13 Inspection Type: ❑ PCI ® Audit 5. Has Program Completed All Requirements from the Previous Inspection or Program Info Sheet(s)? ® Yes ❑ No 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ Yes ® No Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ Yes ❑ No PCS CODING Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector (NN I C 10 10 12 14 1 1 11 12 1 01 23 141 ® S❑ Fac. Type 0 (FACC) (DTIA) (TYPI) INSP) 7. Current Number Of Significant Industrial Users SIUs ? 6 SILTS 8. Current Number Of Categorical Industrial Users CIUs ? 4 CIUS 9. Number of SIUs Not Inspected B POTW in the Last Calendar Year? See comments 1 10. Number of SIUs Not Sampled B POTW in the Last Calendar Year? 0 11. Enter the Higher Number of 9 or 10 1 NOIN 12. Number of SIUs With No IUP, or With an Expired IUP 0 NOCM 13. Number of SIUs in SNC for Either Reporting or Limits Violations During Either of the Last 2 3 PSNC Semi -Annual Periods Total Number of SIUs in SNC 14. Number of SIUs in SNC For Reporting DuringEither of the Last 2 Semi -Annual Periods 0 MSNC 15. Number of SIUs In SNC For Limits Violations DuringEither of the Last 2 Semi -Annual Periods 3 SNPS 16. Number of SIUs In SNC For Both Reporting and Limits Violations During Either of the Last 2 0 Semi-annual Periods POTW INTERVIEW 17. Since the Last PCI, has the POTW had any POTW Permit Limits Violations? El Yes ® No If Yes, What are the Parameters and How are these Problems Being Addressed? 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial El Yes ® No Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC during either of the Last 2 Semi- SNC for Limits: Custom Drum (Cd, Ni, Zn); Annual Periods? Have any Industries in SNC (During Either of the Last 2 BassCraft (Se); McIntyre (Mo) Semi -Annual Periods) Not Been Published for Public Notice? Not Published: To be published in February (May refer to PAR if Excessive SIUs in SNC) 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? N/A 21. Are Any Permits Or Civil Penalties Currently Under Adjudication? If Yes, Which [:]Yes ® No Ones? LTMP/STMP FILE REVIEW: 22. Is the LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® Yes ❑ No [_1 N/A 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® Yes ❑ No El N/A 24. Is the LTMP/STMP Data Maintained in a Table or Equivalent? ® Yes ❑ No Is the Table Adequate? ® Yes El No 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO DWQ Inspector, please verify! 26. If NO to 23 - 26, list violations: 27. Should any Pollutants of Concern be Eliminated from or Added to the LTMP/STMP? ❑ Yes ® No If yes, which ones? Eliminated: Added: NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 1 their files, complete with supportine documents and conv of PFRCq Annrnval T .PttPr and rdnte, rnncictr nt with Prnaram nfi�..,..,,..., ,u Program Element Last Approval Date In file Date Next Due, If Applicable Headworks Analysis A 06/06/2011 ® Yes ❑ No 10/01/2015 Industrial Waste Survey WS 09/20/2010 ® Yes ❑ No 04/30/2015 Sewer Use Ordinance SUO 03/25/2013 ® Yes ❑ No 10/15/2012 Enforcement Response Plan RP 10/09/2008 ® Yes ❑ No L.Long Term Monitoring Plan (LTMP) 07/22/2009 ® Yes ❑ No INDUSTRIAL USER PERMIT IUP FILE REVIEW 3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTIO 29. User Name �1. AMC 2. Bass Craft 3. Gresco 30. IUP Number 1 0028 0008 0012 31. Does File Contain Current Permit? ® Yes ❑ No I ❑ Yes ❑ No El Yes ❑ No 32. Permit Expiration Date 1 01/31/16 01/31/17 01/31/17 33. Categorical Standard Applied (I.E. 40 CFR, Etc)Or N/A 40 CFR 433 40 CFR 433 N/A 34. Does File Contain Permit Application Completed Within One Year Prior ® Yes ❑ No ® Yes ❑ No ® Yes ❑ No to Permit Issue Date? 35. Does File Contain an Inspection Completed Within Last Calendar Year? I ® Yes ❑ No ® Yes ❑ No Z Yes ❑ No 36. a. Does the File Contain a Slug/Spill Control Plan? b. If No, is One Needed? See Inspection Form from POT a. ®Yes ❑No b. ❑Yes []No a. ®Yes []No b. ❑Yes []No a. ®Yes ❑No b. ❑Yes ❑No 37. For 40 CFR 413 and 433 TTO Certifiers, Does File Contain a Toxic ®Yes❑No❑N/A ®Yes❑No❑N/A ❑Yes❑No®N/A Organic Management Plan TOMP ? 38. a. Does File Contain Original Permit Review Letter from the Division? b. All Issues Resolved? a. ®Yes []No b.[3Yes❑NoON/A a. ®Yes ❑No b.❑Yes❑NoON/A a. ®Yes []No b.❑Yes❑NoON/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete ®Yes❑No❑N/A ®Yes❑No❑N/A ®Yes❑No❑N/A its Sampling as Required b ]UP, including flow? 11 40. Does File Contain POTW Sampling Chain -Of -Custodies? ®Yes❑No❑N/A ®Yes❑No❑N/A ®Yes❑No[0:1N/A 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its ®Yes❑No❑N/A ®Yes❑No❑N/A ®Yes❑No❑N/A Sampling as Required b ]UP, including flow? 41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports ®Yes❑No❑N/A ®Yes❑No❑N/A ®Yes❑No❑N/A on time? 42a. For categorical IUs with Combined Wastestream Formula (CWF), does ❑Yes❑No®N/A ❑Yes❑No®N/A ❑Yes❑NoN7,1 file include process/dilution flows as Required b IUP? 42b. For categorical lUs with Production based limits, does file include ❑Yes❑NoON/A ❑Yes❑NoON/A ❑Yes❑NoON/A production rates and/or flows as Required by IUP? 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify ®Yes❑No❑N/A ®Yes❑No❑N/A ❑Yes❑NOON/A All Limits Non -Compliance from Both POTW and SIU Sam ling? 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify ®Yes❑No❑N/A ®Yes❑No❑N/A ❑Yes❑NoON/A All Re ortm Non -Compliance from SIU Sampling? 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- Monitoring Violations? azYes❑No❑N/A azYes❑No❑N/A a.❑Yes❑NoON/A b. Did Industry Resample and submit results to POTW Within 30 Days? b.®Yes❑No❑N/A b.®Yes❑No❑N/A b.❑Yes❑NoON/A c. If applicable, Did POTW resample within 30 days of becoming aware of SIU limit violations in the POTW's sampling of the SIU? c.gYes❑No❑N/A c.®Yes❑No❑N/A c.0Yes❑No0N/A 45. During the Most Recent Semi -Annual Period, Was the SIU in SNC? 1. ❑ Yes ®No I Z Yes ❑ No ❑ Yes ® No 46. During the Most Recent Semi -Annual Period, Was Enforcement Taken ®Yes❑No❑N/A ®Yes❑No❑N/A ❑Yes❑NoR7/ as Specified in the POTWs ERP OVs, Penalties, timing, etc. ? 47. Does the File Contain Penalty Assessment Notices? ®Yes❑No❑N/A OYes❑No❑N/A ❑Yes❑NoON/A 48. Does The File Contain Proof Of Penalty Collection? ®Yes❑No❑N/A j ®Yes❑No❑N/A ❑Yes❑NoON/A 49. a. Does the File Contain Any Current Enforcement Orders? b. Is SIU in Compliance with Order? a. ❑Yes ®No b. ❑Yes []No a. ❑Yes ®No I b. ❑Yes ❑No a. ❑Yes ®No b. ❑Yes ❑No 50. Did the POTW Representative Have Difficulty in Obtaining Any of This ❑ Yes ® No ❑ Yes ®No ❑ Yes ® No -11 Requested Information For You? NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 2 r 1LL` 1 r Y 1L` TV <. V 1y11y1L` 1\ 10. YAMC: TTO Certification Statements not submitted for 2013, though there is a TOMP on file. Follow ERP for reporting violations. Overall, files were well organized and current. OVERALL SUMMARY AND COMMENTS: Comments: Finch Fabricators was not inspected in 2013 Requirements: Submit the updated SUO to PERCS for Approval Recommendations: NOD: ❑ Yes ® No NOV: ❑ Yes ® No QNCR: ❑ Yes ® No POTW Rating: Satisfactory Marginal ❑ PCI COMPLETED BY: Jenifer Carter Unsatisfactory ❑ DATE: February 11, 2014 NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 3 ry Wastewater Treatment Plant PERFORMANCE ANNUAL REPORT 2013 I. GENERAL INFORMATION Facility/System Name: City of Thomasville Hamby Creek Waste Treatment Plant Responsibility Entity: City of Thomasville P.O. Box 368 Thomasville, NC, 27361 Person in Charge/Contact: Morgan Huffman, Public Services Director P.O. Box 368 Thomasville, NC, 27361 (336)475-4220 Applicable NPDES Permits: NC00024112 (Wastewater Treatment Plant), WQCS00057 (Collection System), NCG110000 COC#NCG110094 (Stormwater-Industrial Site), WQ0006050 Non -Discharge (Sludge Disposal), NC0088200 (Alum Lagoon) CERTIFIED MAIL RETURN RECEIPT NUMBER: 7010 1060 0002 0662 0274 Description of Collection System: The Thomasville sanitary sewer collection system is comprised of a system of 226.50 miles, or 1,195,925 linear feet of pipe, and 26 sewage lift stations spread throughout the area. Description of Treatment Process: Hamby Creek WWTP is a 6.OMGD capacity grade 4 wastewater treatment facility using the 5-Stage Bardenpho process with post aeration to achieve biological nutrient reduction of both phosphorus and nitrogen. Headworks equipment consists of an automated solids removal bar screen and a grit removal system. Secondary treatment consists of two parallel trains of treatment, each consisting of an anaerobic zone, an anoxic zone, an oxidation ditch, and second anoxic zone, and reaeration. Removal of activated sludge is accomplished in two circular secondary clarifiers equipped for removal of solids for return to the process or wasting to a digestion system. Effluent from the two circular clarifiers is filtered through 10 micron disk filters and then receives disinfection via a UV system prior to post aeration and discharge into Hamby Creek. A proprietary solids reduction process is also in place via a side stream to reduce the amount of solids that must be removed. Waste activated sludge is belt pressed and landfilled or anaerobically digested to standards for class B sludge as defined by EPA in CFR Part 503 then applied to farm land as a beneficial reuse. No land application of biosolids from Thomasville occurred in 2013. II. PERFORMANCE In 2013 Hamby Creek WWTP treated 886.9 Million Gallons of wastewater at an average daily flow of 2.41 MGD. The treatment plant was in compliance for all effluent parameters for all 12 months of the year; however 33 sanitary sewer overflows were experienced as summarized in the table below. Twenty of the thirty-three sanitary sewer overflows were less than one -thousand gallons in volume. Several projects, described below the table, are both currently under construction and planned for the future to address areas where repeated sanitary sewer overflows have been experienced. The Water Sewer Utility Project List can be seen on the City website. Three things that users of the system can do to help prevent overflows are: 1) NEVER place GREASE or OIL into the sanitary sewers sue. It may be liquid in your pan, but it becomes as hard as concrete in the sewer system. Instead, place grease and oil wastes into the garbage. Twelve of the sanitary sewer overflows in 2013 were attributable to grease blocking the lines. 2) NEVER place down the drain anything that will not biodegrade in a few days. Put another way, if you wouldn't leave it in your front yard and expect it to biodegrade in a few days, then don't put it down the drain. Six of the sanitary sewer overflows in 2013 were attributable to debris blocking the lines. 3) Make sure no trees or shrubs grow on or near any sewer lines that may pass through your yard. Roots will seek out the water being carried in the pipes and penetrate the pipe at the joints, creating a blockage. Three of the sanitary sewer overflows in 2013 were attributable to roots blocking the lines. 4) Make sure no roof or yard drains are hooked into the sanitary sewer system. The sanitary sewer system can become overloaded during rainfall events if roof or yard drains are mistakenly connected to the sanitary sewer system. Roof and yard drains should be run off into open areas or a rain garden for absorption into the ground and by plants. NY SANITARY SEWER OVERFLOWS During 2013 the City of Thomasville experienced 33 sanitary sewer overflows, 27 of these reached surface waters. There were no known environmental impacts from these sanitary sewer overflows. There were 6 spills that did not reach surface waters. These spills are summarized in the table below. Month Date Location Volume (Gallons) Cause Reached Surface Waters of the State? January 05-Jan-13 Randolph Street 40 Grease No 17-Jan-13 Old Emanuel Church Road 102,000 Inflow/Infiltration Yes February 05-Feb-13 Randolph Street 200 Debris in Line Yes 14-Feb-13 Randolph Street 650 Grease Yes 26-Feb-13 Old Emanuel Church Road 94,450 Inflow/Infiltration Yes 26-Feb-13 Liberty Drive 12,000 Inflow/Infiltration, Pipe Failure Yes 26-Feb-13 W Guilford Street 1,365 Debris in Line Yes March 06-Mar-13 Rebecca Drive 45 Roots No 09-Mar-13 Randolph Street 16,300 Debris in Line/Vandalism Yes 12-Mar-13 Fairview Road 500 Grease/Pipe Failure Yes 29-Mar-13 Ford Street 1900 Roots Yes April 08-Apr-13 Fisher Ferry Street 150 Grease Yes 28-Apr-13 Old Emanuel Church Road 10,250 Inflow/Infiltration, Severe Natural Condition Yes 29-Apr-13 Cooksey Drive 500 Debris in Line Yes May 01-May-13 Jones Circle 50 Grease No 06-May-13 Old Emanuel Church Road 13,200 Inflow/Infiltration Yes 06-May-13 Carolina Avenue 200 Inflow/Infiltration Yes 07-May-13 North Hamby Creek Outfall 32,000 Debris in Line Yes 13-May-13 Lake Road 100 Grease Yes July 11-Jun-13 Old Emanuel Church Road 1,393,000 Inflow/Infiltration Yes 16-Jul-13 Lake Road 10 Roots Yes 19-Jul-13 Trinity Street 20 Grease Yes 29-Jul-13 National Highway 20 Grease Yes August 01-Aug-13 Liberty Drive 30 Grease No 10-Aug-13 Old Emanuel Church Road 18,035 Inflow/Infiltration Yes 18-Aug-13 High Meadow Drive 12,000 Inflow/Infiltration Yes 21-Aug-13 Lake Road 392 Debris in Line Yes September 11-Sep-13 Pine Woods Church Road 200 Pipe Failure, Yes October 30-Oct-13 Camden Woods Drive 20 Pipe Failure Yes November 11-Nov-13 Doak Street 1 Grease No 15-Nov-13 Morrison Avenue 100 Grease Yes 21-Nov-13 Memorial Park Road 1 Grease No December 23-Dec-13 Old Emanuel Church Road 96,000 Inflow/Infiltration Yes The City of Thomasville has undertaken multiple sanitary sewer infrastructure rehabilitation projects to address the issue of sanitary sewer overflows and has several more projects planned. The first line replacement project has been completed and three additional projects are currently underway. These include the rehabilitation of two of the City's largest sewage pumping stations (Northside and East Davidson) and Phase I of a project to update and replace as necessary the entire North Hamby Creek Outfall line. This outfall line is one of the largest and oldest lines that the City has in the collection system. Completion of these projects should greatly decrease both the number and volume of large spills experienced. Future currently planned large infrastructure projects include: Completion of the North Hamby Creek Outfall project, Upgrades to the Hanks Branch Basin Collection System, and Rehabilitation a of Man Holes on the South Hamby Creek Outfall. Numerous smaller pipe replacement projects are performed every year by contractors hired by the City. In addition to these projects to address infrastructure issues the City has begun a more aggressive program of Right -of -Way maintenance over the last several years. This program consists largely of the cutting and removal of vegetation that has been allowed to grow within the sanitary sewer rights -of -way or easements. Several local tree services have been employed to help in this effort along with clearing performed by City of Thomasville personnel. In conjunction with this program a private contractor has been hired to chemically treat select sections of the collection system that have experienced problems associated with root intrusion into the lines. The chemicals they use kill back the root growth and prevent re -intrusion for at least three years. III. NOTIFICATION Public notification of the availability of this report was made using the city government information channel (cable channel 13) and the City web site. This report was prepared and issued in compliance with the North Carolina Clean Water Act of 1999. Copies of this report are available at the City of Thomasville Water Department located in City Hall, 10 Salem St., Thomasville, N.C, and on the City web site http://www.thomasville-nc.gov/. IV. CERTIFICATION I certify under penalty of law that this report is complete and accurate to the best of my knowledge. I further certify that this has been made available to the users or customers of the named system and that those users have been notified of its availability. W. Kelly Craver Date Responsible Person Title: City Manager Entity: City of Thomasville Explanation of Acronyms Used: NPDES: National Pollutant Discharge Elimination System MGD: Million Gallons per Day Carter, Jenifer From: Beck, Allen <Allen.Beck@thomasville-nc.gov> Sent: Thursday, October 17, 2013 7:17 AM To: Carter, Jenifer Cc: Craver, Kelly Subject: 10-16-13 Hamby Creek WWTP Equipment OOS Jenifer, We had to take one of our oxidation ditches out of service yesterday in order to repair a cooling fan in a VFD. We hope to have it back in service either today or tomorrow and I do not anticipate any compliance issues. Thanks, Allen Azft VW o� ?lranada& -&C; 27360 P4" (336) 475-4246 NODE 'SIR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder October 15, 2013 Mr. Kelly Craver City of Thomasville P.O. Box 368 Thomasville, NC 27361 SUBJECT: Compliance Evaluation Inspection City of Thomasville WWTP NPDES Permit #NC0024112 Davidson County Dear Mr. Craver: John E. Skvarla, III A Compliance Evaluation Inspection was performed at the City of Thomasville's Hamby Creek Wastewater Treatment Plant (WWTP) on September 19, 2013 by Jenifer Carter of the Winston-Salem Regional Office. Allen Beck and Misty Conder were present for the inspection. The inspection consisted of an on -site inspection of the treatment facility and a review of related files. There have been no NPDES limits violations since the last plant inspection in April 2012. Records were complete and accurate, with no discrepancies noted when comparing lab data to the submitted Discharge Monitoring Reports. Overall, the WWTP appears to be very well operated and maintained. Please refer to the enclosed inspection report for more detailed information. If you have any questions, please call Jenifer Carter at (336) 771-4957. Sincerely, W. Corey Basinger Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality attachment cc: Mr. Allen Beck (same address) Ms. Misty Conder (same address) SWP Central Files WSRO SWP Files North Carolina Division of Water Resources, Winston-Salem Regional Office Location: 585 Waughtown Street, Winston-Salem, NC 27107 Phone: (336) 771-50001 Fax: (336) 771-46301 Customer Service:1-877-623-6748 Internet: hftp:/Am.ncwater.org None rthCarolina Naturally An Equal Opportunity 1 Affirmative Action Employer United States Environmental Protection Agency Form Approved. Washington, D.C. 20460 EPA OMB No. 2040-0057 omplaaninp Inspectmon Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 L N I 2 15 I 11 NCO024112 111 121 13/09/19 117 181 Cl 191 � I 20I I L! J Remarks 21111111111111111111111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA — - -- -- --- -- Reserved-- --- --- 671 169 7013 —! 71 UNI"74 I I I 1 I I 80 Section B: FacilityData Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Hamby Creek WWTP 10:00 AM 13/09/19 09/08/01 Exit Time/Date Permit Expiration Date 110 Optimist Park Rd Thomasville NC 27360 12:00 PM 13/09/19 14/04/30 Name(s) of Onsite Representative(s)fTitles(s)/Phone and Fax Number(s) Other Facility Data /// Allen R Beck//336-883-3464 / Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Kelly Craver,PO Box 368 Thomasville NC 273610368/Assistant City Manager/336-475-4220/3364754283 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit ■ Flow Measurement 0 Operations & Maintenance Records/Reports Self -Monitoring Program 0 Sludge Handling Disposal 0 Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jenifer Carter WSRO WQ//336-771-5000/ l Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date - tA)5# /5754' �d�? EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3 NCO024112 11 12 13/09/19 117 18LCI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page # 2 n Permit: NCO024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 09/19/2013 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ ❑ ❑ ❑ Is the facility as described in the permit? ❑ ■ ❑ ❑ # Are there any special conditions for the permit? ❑ ■ ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: There are only two clarifiers. There is not a re -aeration lagoon, but rather two re -aeration tanks that al=e considered the 5th stage of the Bardenphro process. There are four sludge holding tanks (formerly digesters) and a belt press. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 00011 Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ■ ❑ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ■ ❑ ❑ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ■ ❑ ❑ ❑ Comment: Influent Sampling Yes No NA NE Page # 3 Permit: NCO024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 09/19/2013 Inspection Type: Compliance Evaluation Influent Sampling Yes No NA NE # Is composite sampling flow proportional? ■ ❑ ❑ ❑ Is sample collected above side streams? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Is sampling performed according to the permit? ■ ❑ ❑ ❑ Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ■ ❑ ❑ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ ❑ ❑ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ ❑ ❑ ❑ Comment: Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? ■ ❑ ❑ ❑ Is flow meter calibrated annually? ■ ❑ ❑ ❑ Is the flow meter operational? ■ ❑ ❑ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: The chart recorder is not used for compliance purposes. The flow meter is used for reporting and is considered to be more accurate, as its calibration is checked annually. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ ❑ Judge, and other that are applicable? Comment: 0— e,........� Type of bar screen a.Manual Yes No NA NE ■ Page # 4 Permit: NCO024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 09/19/2013 Inspection Type: Compliance Evaluation Bar Screens Yes No NA NE b.Mechanical ■ Are the bars adequately screening debris? ■ ❑ ❑ ❑ Is the screen free of excessive debris? ■ ❑ Cl ❑ Is disposal of screening in compliance? ■ ❑ ❑ ❑ Is the unit in good condition? ■ ❑ ❑ ❑ Comment: Manual bar screen used as back-up. Type of grit removal a.Manual ❑ b.Mechanical ■ Is the grit free of excessive organic matter? ■ ❑ ❑ ❑ Is the grit free of excessive odor? ■ ❑ ❑ ❑ # Is disposal of grit in compliance? ■ ❑ ❑ ❑ Comment: Oxidation Ditches Yes No NA NE Are the aerators operational? ■ ❑ ❑ ❑ Are the aerators free of excessive solids build up? ■ ❑ ❑ ❑ # Is the foam the proper color for the treatment process? ■ ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? ■ ❑ ❑ ❑ Is the DO level acceptable? ■ ❑ ❑ ❑ Are setteeometer results acceptable (> 30 minutes)? ■ ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/1) ■ ❑ ❑ ❑ Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes) ■ ❑ ❑ ❑ Comment: According to Mr. Beck, SCADA system keeps DO at --1.0 at effluent end of ditches; Settleometer test usually takes -1 hour - Performed throughout each day. Nutrient Removal Yes No NA NE # Is total nitrogen removal required? ❑ ■ ❑ ❑ # Is total phosphorous removal required? ■ ❑ ❑ ❑ Type Biological # Is chemical feed required to sustain process? ❑ ■ ❑ ❑ Page # 5 Permit: NC0024112 Owner - Facility: Hamby Creek WWTP , Inspection Date: 09/19/2013 Inspection Type: Compliance Evaluation Nutrient Removal Is nutrient removal process operating properly? Comment: Pumps-RAS-WAS Are pumps in place? Are pumps operational? Are there adequate spare parts and supplies on site? Comment: Chemical Feed Is containment adequate? Is storage adequate? Are backup pumps available? Is the site free of excessive leaking? Comment: None being added currently, though some chemicals are stored on site. Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately'/. of the sidewall depth) Comment: Filtration (High Rate Tertiary) Type of operation: Is the filter media present? Is the filter surface free of clogging? Yes No NA NE ■❑❑❑ ■ ❑ ❑ ❑ ❑ ❑ ■ ❑ ■ ❑ ❑ ❑ Yes No NA NE Cross flow ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Page # 6 Permit: NC0024112 Inspection Date: 09/19/2013 Owner - Facility: Hamby Creek WWTP Inspection Type: Compliance Evaluation Filtration (High Rate Tertiary) Yes No NA NE Is the filter free of growth? ■ ❑ ❑ ❑ Is the air scour operational? ❑ ❑ ■ ❑ Is the scouring acceptable? ❑ ❑ ■ ❑ Is the clear well free of excessive solids and filter media? ■ ❑ ❑ ❑ Comment: Backflow is flow -dependent. Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? ■ ❑ ❑ ❑ Are UV bulbs clean? ■ ❑ ❑ ❑ Is UV intensity adequate? ■ ❑ ❑ ❑ Is transmittance at or above designed level? ■ ❑ ❑ ❑ Is there a backup system on site? ■ ❑ ❑ ❑ Is effluent clear and free of solids? ■ ❑ ❑ ❑ Comment: one channel of three used at one time. Switch to a different channel every 2 weeks, and open a 2nd channel if flow > the 4 MGD. Pump Station - Effluent Yes No NA NE Is the pump wet well free of bypass lines or structures? ■ ❑ ❑ ❑ Are all pumps present? ■ ❑ ❑ ❑ Are all pumps operable? ■ ❑ ❑ ❑ Are float controls operable? ■ n n n Is SCADA telemetry available and operational? ■ ❑ ❑ ❑ Is audible and visual alarm available and operational? ❑ ❑ ■ ❑ Comment: Solids Handling Equipment Yes No NA NE Is the equipment operational? ■ ❑ ❑ ❑ Is the chemical feed equipment operational? ❑ ❑ ■ ❑ Is storage adequate? ■ ❑ ❑ ❑ Is the site free of high level of solids in filtrate from filter presses or vacuum filters? ■ ❑ ❑ ❑ Is the site free of sludge buildup on belts and/or rollers of filter press? ■ ❑ ❑ ❑ Is the site free of excessive moisture in belt filter press sludge cake? ■ ❑ ❑ ❑ The facility has an approved sludge management plan? ■ ❑ ❑ ❑ Page # 7 Permit: NCO024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 09/19/2013 Inspection Type: Compliance Evaluation Solids Handling Equipment Yes No NA NE Comment: There is a cannibal solids reduction process utilizing two interchange bioreactors that recieves some filtered RAS/WAS. There are 4 sludge holding tanks and a belt press. Standby Power Yes No NA NE Is automatically activated standby power available? ■ ❑ ❑ ❑ Is the generator tested by interrupting primary power source? ■ ❑ ❑ ❑ Is the generator tested under load? ■ ❑ ❑ ❑ Was generator tested & operational during the inspection? ❑ ■ ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? ■ ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up power? ❑ ❑ ■ ❑ Is the generator fuel level monitored? ■ ❑ ❑ ❑ Comment: Mr. Beck said the generator can operate the entire plant. Fuel is provided by Rex Oil Company as needed. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ❑ ❑ ❑ ■ Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ ❑ ■ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ❑ ■ Comment: Page # 8 Carter, Jenifer From: Beck, Allen <Allen.Beck@thomasville-nc.gov> Sent: Wednesday, August 21, 2013 11:36 AM To: Carter, Jenifer Cc: Craver, Kelly Subject: 8-21-13 Equipment OOS Jenifer, We had to take our number one oxidation ditch out of service in order to repair a motor controller. We hope to have it repaired and back online today but it may be tomorrow. Hopefully this will have only minimal effects on the process. Thanks, Allen 'Ikoxaaviefz'y2(� 27360 N~ (336) 475-4246 STATE OF NORTH CAROLINA Department of Environment and Natural Resources Winston-Salem Regional Office FILE ACCESS RECORD SECTION SWP DATE/TIME NAME 'Turk_ &1 i 4e REPRESENTING -let-C Guidelines for Access: The staff of the _Winston-Salem Regional Office is dedicated to making public records in our custody readily available to the public for review and copying. We also have the responsibility to the public to safeguard these records and to carry out our day-to-day program obligations. Please read carefully the following before signing the form. 1. Due to the large public demand for file access, we request that you call at least a day in advance to schedule an appointment for file review so you can be accommodated. Appointments are scheduled between 9:00 a.m. and 3:00 p.m. Viewing time ends at 4:45 p.m. Anyone arriving without an appointment may view the files to the extent that time and staff supervision are available. 2. You must specify files you want to review. 3. There is no charge for 25 copies or less. If making more than 25 copies - there is a charge of 2.5 cents per page. (A page refers to a "single impression". A double sided copy is to be counted as 2 pages.) Costs for electronic copies will vary depending on the media type (diskette, tape, cd-rom), please see Receptionist for information regarding electronic copy charges. Payment is to be made by check, money order, or cash (see Receptionist). 4. FILES MUST BE KEPT IN THE ORDER YOU RECEIVED THEM. Files may not be taken from the office. No briefcases, large totes, etc. are permitted in the file review area. To remove, alter, deface, mutilate, or destroy material in one of these files is a misdemeanor for which you can be fined up to $500.00. 5. In accordance with General Statute 25-3-512, a $25.00 processing fee will be charged and collected for checks on which payment has been refused. 6. The customer must present a photo ID, sign -in, and receive a visitor sticker prior to reviewing files. 1.,:f.:` ...tfT•A.':-... ..0 .. -.'t-v .i ..F'. •...u::.. ...-_::.. _�i_.':._ .. ;.... :::': .... .... ... .. .. 1 .. ... .: .. .. ..._5.., a ,. ..�. .. . A,. .. .. ..,...St 2..11 ':. �:..5.....:Yi'_ FACILITY NAME COUNTY 2 3 4 5 ✓;lle WC f $NPpds 1 403/13 Signato and Name of Finn/Business Date Please attach a business card to this form if available QX►.)✓ Y, 9:.7a Z:66 Time In Time Out A�� . r JL) NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Charles Wakild, P.E. Governor Director July 30, 2013 Ms. Misty Conder City of Thomasville P.O. Box 368 Thomasville, NC 27361 Subject: Pretreatment Annual Report Review City of Thomasville WWTP (NC0024112) Dear Ms. Conder: John E. Skvarla, III Secretary The Pretreatment staff of the Division of Water Quality's Winston-Salem Regional Office has reviewed the Pretreatment Annual Report (PAR) covering January through December 2012. This PAR was received on March 20, 2013. Additions to the PAR were received as requested on July 30, 2013. Our review indicates that the PAR is adequate and satisfies the requirements of 15A NCAC 2H .0908(b) and the Comprehensive Guidance for North Carolina Pretreatment Programs. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact me at (336) 771-4957 (Jenifer.Carter@ncdenr.gov) or Monti Hassan at (919) 807-6314 (Monti. Hassan@ncdenr. gov). Sincerely, Jenifer Carter Environmental Specialist Winston-Salem Regional Office Division of Water Quality cc: PERCS Unit — Monti Hassan WSRO Files S WP — Central Files North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown Street, Winston-Salem, NC 27107 Phone: (336) 771-50001 Fax: (336) 771-46301 Customer Service:1-877-623-6748 Internet: http://pogal.ncdenr.org/web/wq NorthCarolina Natura!!rf An Equal Opportunity 1 Affirmative Action Employer 4'1 NCDENR North Carolina Department of Environment and Natural Pat McCrory Governor May 02, 2013 Hamby Creek WWTP P.O. Box 369 Thomasville, NC 27361 Subject: Receipt of permit renewal application NPDES Permit NCO024112 Davidson County Dear Mr. Allen Beck, RECEIVED7 N.O.Dept. of ENR JUN U 3 2013 Winston-Salem Reso Re Tonal office John E. Skvarla, III Secretary The NPDES Unit received your permit renewal application on 05-01-2013. This permit renewal has been assigned Charles Weaver (919-807-6391) who will contact you if any additional information is required to complete your permit renewal. Due to current backlog, you should continue to operate under terms of your current permit, until a new permit is issued. If you have any questions, please contact the assigned permit writer. Sincerely, V Jeff Poupart Point Source Branch Program Supervisor IV Cc: Central Files Winston Salem Regional Office NPDES Unit 1601 Mail Service Center, Raleigh, North Carolina 27699-1601 One Phone: 919-707-86001 Internet: www.ncdenr.gov NorthCarohna An Equal Opportunity 1 Affirmative Action Employer- 50% Recycled 110% Post Consumer Paper Naturattff NCO024112 I RENEWAL I YADKIN-PEE DEE FORM 2A NPDES APPLICATION OVERVIEW Form 2A has been developed in a modular format and consists of a "Basic Application information" packet and a "Supplemental Ap Hdation Information packet. The Bask Application Information packet is divided Into two parts. Ail appll`cantsi must complete. Parts A and C. Ao..glicants.with a-desi.on flow greater than or equal to 0.1 mgd'must also comoleto Part B..Some apoliCants must also complete the Supplemental Application Information - aoket. The followinO� items explain which. "parts of'Form" 2A Vou must complete. BASIC APPLICATION INFORMATION: A. Basic Application Information for all Applicants. All applicants must complete questions A.1 through A.8. A treatment works that discharges effluent to surface waters of the United States must also answer questions A.9 through A.12. B. Additional Application Information for Applicants with a Design Flow >_ 0.1 mad. All treatment works that have design flows -greater than or equal to 0.1 million gallons per day must complete questions 13.1 through 13.6. C. Certification. All applicants must complete Part C (Certification). SUPPLEMENTAL APPLICATION INFORMATION: D. Expanded Effluent Testing Data. A treatment works that discharges effluent to surface waters of the United States and meets one or more of the following criteria must complete Part D (Expanded Effluent Testing Data): 1. Has a design flow rate greater than or equal to 1 mqd. 2. Is required to have a pretreatment program (or has one in place). or 3. Is otherwise required by the permitting authority to provide the information. E. Toxicity Testing Data. A treatment works that meets one or more of the following criteria must complete Part E (Toxicity Testing Data : 1. Has a design flow rate greater than or equal to 1 mqd, 2. Is required to havaa pretreatment program (or has one in place) or 3. Is otherwise required by the permitting authority to submit results of toxicity testing F. Industrial User Discharges and RCRAICERCLA Wastes. A treatment works that accepts process wastewater from any significant industrial users (SIUs) or receives RCRA or CERCLA wastes must complete Part F (Industrial User Discharges and RCRA/CERCLA Wastes). SIUs are defined as: 1. All industrial users subject to Categorical Pretreatment Standards under 40 Code of Federal Regulations (CFR) 403.6 and 40 CFR Chapter I. Subchapter N (see instructions): and 2. Any other industrial user that: a. Discharges ain average of 25,000 gallons per day or more of process wastewater to the treatment works (with certain exclusions): or b. Contributes a process wastestream that makes up 5 percent or more of the average dry weather hydraulic or organic capacity of the treatment plant: or C. Is designated as an SIU by the control authority. G. Combined Sewer Systems. A treatment works that has a combined sewer system must complete Part G (Combined Sewer Systems). lkgy ACILITY NAME AND PERMIT NUMBER: HAMBY CREEK WWTP, NCO024112 RENEWAL YADKIN-PEE DEE I 3ASIC APPLICATION INFORMATION 'ART A. BASIC APPLICA7riON 14FOt2MATION FOR ALL APPLICANTS: kil treatment works must complete questions A.1 through A.8 of this Basic Application Information Packet. k.1. Facility Information. Facility Name HAMBY CREEK WWTP Mailing Address P.O BOX 368 NC 27361 _THOMASVILLE, Contact Person ALLEN BECK Title WWTP SUPERINTENDENT / ORC Telephone Number (336 475-4246) Facility Address 110 OPTIMIST PARK ROAD (not P.O. Box) THOMASVILLE, NC 27360 U. Applicant Information. If the applicant is different from the above, provide the following: Mailing Address City of Thomasville. PO Box 368, Thomasville NC 27361 Contact Person Kell ry Craver Title City Manager Telephone Number (336) 475-4222 Is the applicant the owner or operator (or both) of the treatment works? X owner X operator Indicate whether correspondence regarding this permit should be directed to the facility or the applicant X facility 1I applicant U. Existing Environmental Permits. Provide the permit number of any existing environmental permits that have been issued to the treatment works (include state -issued permits). NPDES NCO024112 PSD UIC Other WQ0006050 RCRA Other NCG110000 - COC # NCG110094 V4. Collection System Information. Provide information on municipalities and areas served by the facility. Provide the name and population of each entity and, if known, provide information on the type of collection system (combined vs separate) and its ownership (municipal private etc-). Name Population Served Type of Collection System Ownership City of Thomasville Y 27374 sanitary only City of Thomasville City of Trinity 6,652 sanitary only City of Trinity Total population served 34026 PA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 2 of 22 i! FACILITY NAME AND PERMIT II i UMBER: IMWTP, NCO024112 RENEWAL YADKIN-PEE DEE HAMBY CREEK! A.5. Indian Country. a. Is the treatment works located in Indian Country? ❑ Yes X No b. Does the treatmentworks discharge to a receiving water that is either in Indian Country or that is upstream from (and eventually flows through) Indian Country?' ❑ Yes X No A.6. Flow. Indicate the design flow rate of the treatment plant (i.e.. the wastewater flow rate that the plant was built to handle) Also provide the average daily flow rate and maximum daily flow rate for each of the last three years Each year's data must be based on a 12 month time period with the 12 month of this year occumng no more than three months prior to this application submittal a. Design flow rate 6 mad Two Years Ago Last Year This Year b. Annual average dailv flow rate 2.24 2.11 2.57 C. Maximum daily flow rate 5.47 3.4 5.1 A.7. Collection System. Indicate the type(s) of collection system(s) used by the treatment plant Check all that apply. Also estimate the percent contribution (by miles) of each. X Separate sanitary serer 100 ❑ Combined storm and sanitary sewer A.B. Discharges and Other Disposal Methods a. Does the treatment works discharge effluent to waters of the U.S.? X Yes ❑ No If yes, list how many of each of the following types of discharge points the treatment works uses: i. Discharges of treated effluent 1 ii. Discharges of untreated or Dartially treated effluent 0 iii. Combined sewer overflow points 0 iv. Constructed emergency overflows (prior to the headworks) 0 V. Other na 0 b. Does the treatment works discharge effluent to basins ponds or other surface impoundments that do not have outlets for discharoe to waters of the U.S.? ❑ Yes X No If Yes, provide the following for each surface impoundment Location: na Annual average daily volume discharge to surface impoundment(s) na mqd Is discharge ❑ continuous or ❑ intermittent? C. Does the treatment works land -apply treated wastewater? ❑ Yes X No If yes, provide the following for each land application site - Location: NA Number of acres: NA Annual average daily volume applied to site: NA mqd Is land application ❑ continuous or ❑ intermittent? d. Does the treatment works discharge or transport treated or untreated wastewater to another treatment works ❑ Yes X No ?A Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 3 o-- 2 FACILITY NAME AND PERMIT NUMBER: HAMBY CREEK�VUWTP, NC0024112 RENEWAL YADKIN-PEE DEE If yes, describe the mean(s) by which the wastewater from the treatment works is discharged or transported to the other treatment works (e.g., tank truck, pipe). NA If transport is by a oarty other than the applicant provide: Transporter Name NA Mailing Address Contact Person Title Telephone Number ( ) For each treatment works that receives this discharge provide the following: Name NA Mailing Address Contact Person Title Telephone Number ( ) If known provide the NPDES permit number of the treatment works that receives this discharge Provide the average daily flow rate from the treatment works into the receiving facility mqd e. Does the treatment works discharge or dispose of its wastewater in a manner not included in A.8. through A.8.d above (e.g.. underground percolation well infection): ❑ Yes X No If yes provide the following for each disposal method: Description of method (including location and size of site(s) if applicable): NA Annual daily volume disposed by this method: NA Is disposal through this method ❑ continuous or ❑ intermittent? :PA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22 Page 4 of 22 =ACILITY NAME AND PERMIT NUMBER: HAMBY CREEKiWWTP, NCO024112 RENEWAL YADKIN-PEE DEE WASTEWATER DISCHARGES: If You answered "Yes" to cuestion A 8 a complete questions A 9 through A 12 once for each outfall (including bypass points) through which effluent is discharged.. Do not include information on combined sewer overflows In this section If You answered "No" to question A.8.a no to Part B. "Additidnai Application Information for Applicants with a Design Flow Greater than or Equal to 0.1 mgd " A.9. Description of Outfall. a. Outfall number 001 b. Location 27360 (City or town if applicable) (Zip Code) DAVIDSON NC (County) (State) 35 DEG 50 MIN 54 SEC 80 DEG 06 MIN 51 SEC (Latitude)_ (Longitude) C. Distance from shore (if applicable) NA d. Depth below surface (if applicable) NA e. Average daily flow rate 2.18 ft ft mqd f. Does this outfall have either an intermittent or a periodic discharge? ❑ Yes X No (go to A 9 q ) If yes, provide the following information: Number f times Per Year discharge occurs: Average duration of each discharge: Average flow per discharge: mqd Months in which discharge occurs: q. Is outfall equipped with a diffuser? ❑ Yes X No A.10. Description of Receiving Waters a. Name of receiving water HAMBY CREEK b. Name of watershed (if known) LOWER YADKIN United States Soil Conservation Service 14-digit watershed code (if known): C. Name of State Management/River Basin (if known): YADKIN PEE DEE United States Geological Survey 8-digit hydrologic cataloging unit code (if known): 03040103 d. Critical low flow of receiving stream (if applicable) acute NA cfs chronic NA cfs e. Total hardness of receiving stream at critical low flow (if applicable): NA mg/1 of CaCO3 PA Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 5 of 22 112 I RENEWAL I YADKIN-PEE DEE .11. Description of Treatment a. What level of treatment are provided? Check all that at)ply ❑ Primary X Secondary Indicate the following:removal rates (as applicable): Desiqn BOD5 removal or Design CBOD5 removal 85 Design SS removal 85 0�0 Design P removal 85 Desiqn N removal 85 % Other AMMONIA 85 Rio C. What type of disinfection is used for the effluent from this outfall? If disinfection varies by season please describe: ULTRAVIOLET If disinfection is by chlorination is dechlorination used for this outfall? ❑ Yes ❑ No Does the treatment plant have post aeration? X Yes ❑ No Outfall number: 001 low Rate emperature (Winter) emperature (Summer) I 28.8 1 °C 22.7 1 or I Call IOCHEMICAL OXYGEN BOD5 'EMAND (Report one) CBOD5 ECAL COLIFORM OTAL SUSPENDED SOLIDS (TSS) A Form 3510-2A (Rev. 1-99). Replaces EPA fors 7550-6 & 7550-22 Page 6 of 22 I NUMBER: ALAHAMBY CREEK 'WV1 TP. NC0024112 PERMIT RENEWALsTeo. YADKIN PEE DEE 1_,070,000 god (per 1/1 study in 201 Facilities Plan) Briefly explain any steps underway or planned to minimize inflow and infiltration Outfall projects pending i.2. Topographic Map. Attach to this application a topographic mar) of the area extending at least one mile beyond facility property boundaries This map must show the outline of the facility and the following information (You may submit more than one map if one map does not show the entire area. a. The area surrounding the treatment plant including all unit Processes b. The major pipes or other structures through which wastewater enters the treatment works and the pipes or other structures through which treated wastewater is discharged from the treatment plant Include outfalls from bypass piping if applicable c. Each well where wastewater from the treatment plant is infected underground d. Wells, springs, other surface water bodies, and drinking water wells that are: 1) within Y, mile of the property boundaries of the treatment works. and 2) listed in public record or otherwise known to the applicant e. Any areas where the sewage sludge produced by the treatment works is stored treated or disposed f. If the treatment works receives waste that is classified as hazardous under the Resource Conservation and Recovery Act RCRA by truck rail or special Pipe, show on the map where the hazardous waste enters the treatment works and where it is treated stored and/or disposed .4. Operation/Maintenance Performed by Contractors) Are any operational or maintenance aspects (related to wastewater treatment and effluent quality) of the treatment works the responsibility of a contractor? X Yes ❑ No If yes, list the name. address..telephone number, and status of each contractor and describe the contractor's responsibilities (attach additional Pages if necessary) Name: K & R Haulin Mailing Address: 707 Dillion St Thomasville NC 27360 Telephone Number: (336) 476-4280 Responsibilities of Contractor. Daily operation of belt press for biosolids removal transport of biosolids to landfill for each. (If none go to question B.6. ) List the outfall number (assigned in question A 9) for each outfall that is covered by this implementation schedule Indicate whether the planned improvements or implementation schedule are required by local State or Federal agencies ❑ Yes ❑ No \ Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 7 of 22 LTION MAP: BwDGE owlN ' S.S. MANHOLE TANK ND. 6 TANK W. 2 NO.2 RM UENr INFLUENT A4'IEBNG DEWATEND 6000$ FILTER /SCREEN a DIGESTER AND WASHER ro uxDRLL 1 BUILDING ro w'ASIE ,� TO uNDRLL SUPEWATEM 3 pNx RwM SCREENIN68 uuN scsm SOLIDS COMPACTED 80LID5 TO LANOFBL SION BUILDING wAsrE sw6GE BUILDING 3 MTERCIIANGE I MANHOLE BIOREACTOR No. t 1 CHANGE BIDRFACTIXI OECAM / NO. Tat INTERCHANGE BIOREACfOR No.2 G.Q,j -,I- CHEMICAL ' STORAGE E� AND CANNIBAL y ' MD PROCESS I- FEED BLDG. 6' So SECONDARY PUIIGE SOLIDS SLUDGE FLOCCULATION ' PUMP CLARIFIER ANAEIOBK: AN --C STATION- sEECTOR 6ElBCTOR CIARFIEI EFRIIENT I I g ' Iiii NO.T NO.2 "'-------------R'-OC---�----------------------- _ -- ----- r--------- -- LLD-------------' r -- --- —----- - --------- ' � � ----�-- 1y RFAeunox � � -------- --_. < 1 REAEDATION ETwE Ir I rEi TANK 3 i N0.3 RNAL CIMIF�A, ' FILTER BACKWASH IBp, PUMPING STATION NEW ' a�i v.rnvnax PNun J J OXIDATION RBaeanox J G T T DITCHES TANK - Ms i 44 mwaff V DD FILTERS ' MANHOLE EFFLUENT REUSE s NO.PUMPB 1D3 - -- ' ' ' BECONDAR sEoNOAR- ; Ty op 11 DDiyNFECTION _ I RRAS6 ETURN ALTNAT® SWDDE RA61 P.S. _ MANHOLE NO.104 � Aa:rmMa WASTE DRAM FLTER EFF. BUILDING STATIC AERATOR FINAL CLARIRER ry4 2 O WASTE ON m PUMPING C STATION � RAa wnsTB DRNN PROCE OTHER FLO CHENIK ms ILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP, NC0024112, RENEWAL C. If the answer to B.5•.b is "Yes." briefly describe, including new maximum dailv inflow rate (if aDDlicable) d. YADKIN PEE DEE Schedule Actual Completion Implementation Stage MM/DD/YYYY MM/DD/YYYY Begin Construction End Construction Begin Discharge Attain Operational Level e. Have appropriate permits/clearances conceming other Federal/State requirements been obtained? n Yes l-1 No Describe briefly: 3.6. EFFLUENT TESTING DATA (GREATER THAN 0.1 MGD ONLY) Outfall Number: 001 POLLuANr \MMONIA (as N) 27.0 Mq/L 0.339 MNL 1057 SM4500NH3D-1997 0.1 :HLORINE (TOTAL tESIDUAL. TRC) )ISSOLVED OXYGEN 11.0 Mg/L 8_9 Mq/L 1042 Hach 10360 1.0 -OTAL KJELDAHL IITROGEN (TKN) 7.84 M /L Mq-- 1.37 M � 56 EPA351.1 0.2 IITRATE PLUS NITRITE IITROGEN 12 4 M L —� 1.83 M � 55 EPA353.2 0.1 )IL and GREASE 9 MgfL 2.77 Mg/L 24 EPA1664A 5 'HOSPHORUS (Total) 4.06 M /L 0.195 Mq/L 615 SM450OPE-1999 0.05 OTAL DISSOLVED SOLIDS 296 Mg/L 274 MNL 3 SM2540C 10.0 _ rosy )THER 'A Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 8 7550-22 Page 8 of 22 HAMBY CREEK WWTP, NC0024112, Indicate which parts of Form 2A you have completed and are submitting: :ertify under penalty of law that this document and all attachments were Prepared under my direction or supervision in accordance with a system Sinnpd to acsi,rp th.} nr,e l,fi.A nnrc --1 .......... Telephone number (336) 475-4246 )on request of the Permitting authority, you must submit any other information necessary to assure wastewater treatment practices at the treatment )rks or identify aporopriate Permitting requirements :ND COMPLETED FORMS TO: NCDENR/ DWQ Attn: NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 , Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22 Page 9 of 22 ACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: HAMBY CREEK WWTP, NC0024112, RENEWAL YADKIN PEE DEE e a IETALS (TOTAL RECOVERABLE) CYANIDE PHENOLS AND HARDNESS ,NTIMONY <25 UQ/L 7.83 Ug/L 26 EPA200.8 0.5 ,RSENIC <10 Uq/L 2.17 UQ/L 27 EPA200.8 2.0 ;ERYLLIUM <5 UQ/L 1 UQ/L 3 EPA200.8 0.5 :ADMIUM <2 Uq/L 0.48 Uq/L 134 EPA200.8 0.15 :HROMIUM 6 Uq/L 2.45 UQ/L 216 EPA200.8 0.2 TOPPER 11 UQ/L 3.88 UQ/L 119 EPA200.8 2 EAD 7 Up/L 1.05 UQ/L 203 EPA200.8 0.5 IERCURY 4.54 NQ/L 1.13 Nq/L 193 EPA1631 1.0 IICKEL 101 UQ/L 10.2 Uq/L 216 EPA200.8 0.5 ELENIUM <5 UQ/L 1.55 UQ/L 217 EPA200.8 2.0 ILVER <5 UQ/L 1.05 Ua/L 115 EPA20008 0.5 HALLIUM <20 Uq/L 10.3 UQ/L 3 EPA200.8 0.5 INC 88 Uq/L 32.1 Uq/L 119 EPA200.8 5 ,YANIDE 0,005 MQ/L 0.002 MQ/L 114 EPA335.4 0.005 OTAL PHENOLIC MP :OMPOUNDS 12 Uq/L 9 UQ/L 3 _ EPA420.1 10 IARDNESS (as CaCO3) 70 UQ/L 63.6 Ug/L 3 SM2340C 0.662 Ise this space for a separate sheet) to provide information on other metals requested by the permit writer IOLYBDENUM <10 Uq/L 2.58 UQ/L 27 EPA200.8 2 ,LUMINUM 292 UQ/L 104 Ug/L 26 EPA200.8 50 A Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22 Page 10 of 22 AGILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: HAMBY CREEK WWTP, NC0024112 RENEWAL YADKIN PEE DEE ZROLEIN <10 ua/L <5 ua/L 3 EPA 624 5-10 uq/L ,CRYLONITRILE <200 uq/L <50 UQ/L 3 EPA 624 10-200 uq/L !ENZENE <10 ug/t <5 uq/L 3 EPA 624 5-10 u L !ROMOFORM <10 W/L <5 uQ/L 3 EPA 624 5-10 ug/L :ARBON ETRACHLORIDE <10 u0/L <10 uq/L 3 EPA 624 5-10 u L :HLOROBENZENE <10 uq/L <5 uq/L 3 EPA 624 5-10 uq/L :HLORODIBROMO- 9ETHANE <10 ucl/L <5 uq/L 3 EPA 624 5-10 uq/L :HLOROETHANE <10 uq/L <10 uq/L 3 EPA 624 10 ug/L -CHLOROETHYLVINYL THER <10 u /L 5 uQ/L 3 EPA 624 5-10 ug/L ;HLOROFORM <10 uQ/L <5 uq/L 3 EPA 624 5-10 ug/L 'ICHLOROBROMO- IETHANE <10 uq/L <5 u_ /c/LL 3 EPA 624 5-10 ug/L 1-DICHLOROETHANE <10 uq/L <5 ug/L 3 EPA 624 5-10 ug/L ,2-DICHLOROETHANE <10 ua/L <5 u0/L 3 EPA 624 5-10 uQ/L RANS-I.2-DICHLORO- THYLENE <10 uq/L <5 uq/L 3 EPA 624 5-10 u0/L 1-DICHLORO- THYLENE <10 uQ/L <5 ug/L 3 EPA 624 5-10 uq/L 2-DICHLOROPROPANE <10 UQ/L <5 uq/L 3 EPA 624 5-10 uQ/L 3-DICHLORO- ROPYLENE <10 uq/L <10 uQ/L 3 EPA 624 5-10 uQ/L THYLBENZENE <10 uq/L <5 UQ/L 3 EPA 624 5-10 uQ/L ETHYL BROMIDE <10 u /L <10 u0/L 3 EPA 624 10 ug/L ETHYL CHLORIDE <10 uq/L <10 uQ/L 3 EPA 624 10 uq/L ETHYLENE CHLORIDE <10 uq/L <10 uq/L 3 EPA 624 10 u0/L 1.2.2-TETRA- HLOROETHANE <10 uq/L <5 uq/L 3 EPA 624 5-10 ug/L THRORO- YLENE <10 uq/L <5 uq/L 3 EPA 624 5-10 ug/L DLUENE <10 ug/L <5 u0/L 3 EPA 624 5-10 ug/L 4 Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22 Paae 11 of 22 4CILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: HAMBY CREEK WWTP, NC0024112, RENEWAL YADKIN PEE DEE 1 RICHLOROETHANE <10 ug/L <5 ug/L 3 EPA 624 5-10 ug/L 1 2 RICHLOROETHANE <10 uq/L <5 uq/L 3 EPA 624 5-10 ug/L RICHLOROETHYLENE <10 uq/L <5 uq/L 3 EPA 624 5-10 ug/L 'INYL CHLORIDE <10 uq/L <10 uq/L 3 EPA 624 10 ug/L Ise this space (or a separate sheet) to provide information on other volatile organic compounds requested by the permit writer LCID-EXTRACTABLE COMPOUNDS '-CHLORO-M-CRESOL <20 uq/L <10 uq/L 3 EPA 625 10-20 uq/L '-CHLOROPHENOL <10 ug/L <10 uq/L 3 EPA 625 10 uq/L ,4-DICHLOROPHENOL <10 uq/L <10 uq/L 3 EPA 625 10 ug/L A-DIMETHYLPHENOL <10 uq/L <10 uq/L 3 EPA 625 10 ug/L 1.6-DINITRO-O-CRESOL <50 ug/L <50 uq/L 3 EPA 625 50 uq/L !.4-DINITROPHENOL <50 uq/L <50 uq/L 3 EPA 625 50 uq/L !-NITROPHENOL <10 uq/L <10 uq/L 3 EPA 625 10 uq/L I-NITROPHENOL <50 ug/L <50 uq/L 3 EPA 625 50 ug/L 'ENTACHLOROPHENOL <50 ug/L <50 uq/L 3 EPA 625 50 ug/L 'HENOL <10 uq/L <10 ug/L 3 EPA 625 10 uq/L !! 4 66- "RICHLOROPHENOL <10 /L u —g-- <10 u/L �— 3 EPA 625 10 u/L _� Ise this space (or a separate sheet) to provide information on other acid -extractable compounds requested by the permit writer 3ASE-NEUTRAL COMPOUNDS 10ENAPHTHENE <10 uq/L <10 uq/L 3 EPA625 10 uq/L 4CENAPHTHYLENE <10 ug/L <10 ug/L 3 EPA 625 10 ug/L 4NTHRACENE <10 uq/L <10 uq/L 3 EPA 625 10ug/L BENZIDINE <100 uq/L <50 uq/L 3 EPA 625 50-100 ug/L BENZO(A)ANTHRACENE <10 uq/L <10 uq/L 3 EPA 625 10 uq/L BENZO(A)PYRENE <10 uq/L <10 uq/L 3 EPA 625 10 ug/L PA Form 3510-2A (Rev. 1-99). Replaces'EPA forms 7550-6 & 7550-22. Page 12 of 22 XILITY NAME AND PERMIT NUINBER: PERMIT ACTION REQUESTED: RIVER BASIN: HAMBY CREEK WWTP, NC0024112, RENEWAL YADKIN PEE DEE itfall number. 001 (Complete once for each outfall discharging effluent to waters of the United States.) t BENZO- .UORANTHENE <10 u /L �— <10 u /L 3 EPA 625 10 ug/L ?NZO(GHI)PERYLENE <10 uq/L <1p ua/L 3 EPA 625 10ug/L NZO(K) .UORANTHENE <10 � <10 � 3 EPA 625 10 ug/L S (2-CHLOROETHOXYI <10 /L uq— <10 u /L � 3 EPA 625 10 ug/L =THANE S (2-CHLOROETHYL)- <10 u /L �L <10 u /L �_ 3 EPA 625 10 ug/L 'HER S (2-CHLOROISO- MPYL) ETHER <10 uq/L <10 ug/L 3 EPA 625 10 ug/L S (2-ETHYLHEXYL) iTHALATE <20 uq/L <10 uq/L 3 EPA 625 10-20 uq/L BROMOPHENYL iENYL ETHER <10 uq/L <10 OWL 3 EPA 625 10 ug/L )TYL BENZYL iTHALATE <10 UCl/L <10 ug/L 3 EPA 625 10 ug/L 7,HLORO- \PHTHALENE <10 uQ/L <10 uq/L 3 EPA 625 10 ug/L -HLORPHENYL iENYL ETHER <10 uq/L <10 ug/L 3 EPA 625 10 ug/L iRYSENE <10 uq/L <10 uQ/L 3 EPA 625 10 ug/L -N-BUTYL PHTHALATE <10 uq/L <10 uq/L 3 EPA 625 10 uQ/L -N-OCTYL PHTHALATE <10 u L <10 uq/L 3 EPA 625 10 un/L BENZO(A.H) lTHRACENE <10 ug/L <10 uq/L 3 EPA 625 10 ug/L !-DICHLOROBENZENE <10 uq/L <10 uq/L 3 EPA 625 10 uQ/L I-DICHLOROBENZENE <10 uQ—/L <10 uq/L 3 EPA 625 10 uQ/L I-DICHLOROBENZENE <10 uq/L <10 up/L 3 EPA 625 10 ug/L 3-DICHLORO- :NZIDINE <20 � <20 uQ/L 3 EPA 625 10-20 uq/L ETHYL PHTHALATE <10 uQ/L <10 uq/L 3 EPA 625 10 ug/L METHYL PHTHALATE <10 Uq/L <10 ua/L 3 EPA 625 10 uq/L t-DINITROTOLUENE <10 uq/L <10 uq/L 3 EPA 625 10 ug/L i-DINITROTOLUENE <10 uq/L <10 ua/L 3 EPA 625 10 uq/L (DRA ENYL- /DRAZINE <50 uq/L <50 uq/L 3 EPA 625 10-50 uctlL � Form 3510-2A (Rev. 1-99) Reolaces EPA forms 7550-6 & 7550-22 Page 13 of 22 LcALi I T NAML ANU r'tKMI I NUMUM PERMIT ACTION REQUESTED: RIVER BASIN: HAMBY CREEK WWTP, NC0024112 RENEWAL YADKIN PEE DEE itfall number: 001 (Complete once for each outfall discharging effluent to waters of the United States.) UORANTHENE <10 uq/L <10 uQ/L 3 EPA 625 10 uQ/L UORENE <10 uq/L <10 uQ/L 3 EPA 625 10 u0/L °XACHLOROBENZENE <10 uq/L <10 uq/L 3 EPA 625 10 ua/L 1 AD E ERO <10 ug/L <10 /L 1_ 3 EPA 625 10 uo/L IXACHLOROCYCLO- <10 uq/L <10 u9/L 3 EPA 625 10 u0/L iNTADIENE ?XACHLOROETHANE <10 u0/L <10 uQ/L 3 EPA 625 10 u0/L 3ENO(1.2.3-CD) 'RENE <10 u /L -q— < 10 uQ/L 3 EPA 625 10 ug/L DPHORONE <10 ug/L <10 u0/L 3 EPA 625 10 ug/L PHTHALENE <10 uq/L <10 u0/L 3 EPA 625 10 u0/L rROBENZENE <10 u0/L <10 u0/L 3 EPA 625 10 ua/L VITROSODI-N- :OPYLAMINE <10 uq/L <10 uq/L 3 EPA 625 10 ug/L VITROSODI- iTHYLAMINE <10 uq/L <10 ug/L 3 EPA 625 10 uQ/L VITROSODI- !ENYLAMINE <10 uq/L <10 uq/L 3 EPA 625 10 un/L ENANTHRENE <10 u0/L <10 u0/L 3 EPA 625 10 uQ/L RENE <10 u0/L <10 u0/L 3 EPA 625 10 ug/L 4- ICHLOROBENZENE <10 uq/L -7 <10 uq/L 3 EPA 625 10 uq/L this space for a separate sheet) to provide information on other base neutral compounds reauested by the permit wnter this space (or a separate sheet) to provide information on other pollutants (e.g., pesticides) reauested by the permit wnter Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22 Paae 14 of 22 PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE If no biomonitoring data is required do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to complete. E.I. Required Tests. Indicate the number of whole effluent toxicity tests conducted in the past four and one-half years X chronic C7 acute E.2. Individual Test Data. Complete the following chart for each whole effluent toxicity test conducted in the last four and one-half years Allow one column per test (where each species constitutes a test) Copy this page if more than three tests are being reported Test number: 1 Test number: 2 Test number: 3 a. Test information. Test Species & test method number Age at initiation of test Outfall number Dates sample collected Date test started Duration b. Give toxicity test methods followed Manual title Shc Chr, Ceriodaphnia - TGP3B Not listed 001 2/2/09 / 2/5/09 2/4/09 Not listed Ceriodaphnia - TGP3B 23.5 hr 001 5/5/09 / 5/7/09 5/6/09 7 Days Ceriodaphnia - TGP3B 22.25 hr 001 7121109 / 7/23/09 7/22/09 7 Days Edition number and year of publication EPA 600-4-91-002, July 1994 EPA 600-4-91-002, July 1994 EPA 600-4-91-002, July 1994 Page number(s) Pq 44-53 Pq 44-53 Pq 44-53 c. Give the sample collection method(s) used For multiple grab samples indicate the number of grab samples used 24-Hour composite X X Grab d. Indicate where the sample was taken in relation to disinfection (Check all that apply for each Before disinfection X After disinfection I X X X After dechlorination PA Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 15 of 22 ACILITY NAME AND PERMIT NUMBER: HAMBY CREEK WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE Test number: 1 Test number: 2 Test number: 3 e. Describe the point in the treatment process at which the sample was collected ample was collected: Past disinfection & final aeration Past disinfection & final aeration Past disinfection & final aeration f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both :hronic toxicity X X X cute toxicity Q. Provide the type of test performed. static static -renewal X X X low -through h. Source of dilution water. If laboratory water, specify tvpe� if receiving water specify source .aboratory water Reconstituted DI (Diamond Lake Reidsville Lake Reidsville Springs Bottled Water) teceiving water i. Type of dilution water. If salt water, specify 'natural' or type of artificial sea safts or brine used resh water X X X salt water i. Give the percentage effluent used for all concentrations in the test series * , * k , ' s �, h' a. k. Parameters measured during the test (State whether Parameter meets test method specifications) H 7_5-7 8.1 alinity emperature 25.1 25.0 ,mmonia iissolved oxygen 8_6 8_5 8.4 1. Test Results. ,cute: Percent survival in 100% effluent LC5o 95% C.I. % % % Control Percent survival Other (describe) A Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550-22 Page 16 of 22 CILITY NAME AND PERMIT NUMBER: HA_MBY CREEK WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE ronic: NOEC % % o �o I C25 % % % Control Percent survival 100 % 100 % 100 % Other (describe) % RPd Reduction 0.00% -14.24% -4.61 % m. Quality Control/Quality Assurance -eference toxicant data available? No Yes Yes is reference toxicant test within Yes Yes :eptable bounds? iat date was reference toxicant test / / 5/13/2009/ / 7/22/2009/ / i (MM/DD/YYYY)? ier (describe) I. Toxicity Reduction Evaluation Is the treatment works involved in a Toxicity ❑ Yes X No If Yes describe: Reduction Evaluation? I. Summary of Submitted Biomonitoring Test Information If you have submitted biomonitoring test information or information regarding the cause of toxicity. Wthm the Past four and one-half years Provide the dates the information was submitted to the Permitting authority and a summary of the results. Date submitted: / / (MM/DD/YYYY) Summary of results: (see instructions) Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22 Page 17 of 22 GILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP, NC0024112, RENEWAL YADKIN PEE DEE io biomonitoring data is required do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to replete. I. Required Tests. Indicate the number of whole effluent toxicity tests conducted in the oast four and one-half years X chronic Fl acute >.. Individual Test Data. Complete the following chart for each whole effluent toxicitv test conducted in the last four and one-half years Allow one column per test (where each species constdutes a test) Copy this page if more than three tests are being reported Test number: 4 Test number: 5 Test number: 6 a. Test information. st Species & test method number Ceriodaphnia—1002.0 Pimephales promelas — 1000.0 Ceriodaphnia—1002.0 e at initiation of test 22.2 hr 24 hr 23.2 hr tfall number 001 001 001 tes sample collected 8/10109 / 8112/09 8/1010918111 /09 /8/13/09 9/8/09 / 9/10/09 to test started 8/12/09 8/11/09 919/09 ration 7 Days 7 Days 7 Days b. Give toxicity test methods followed nUel title Short Term Methods for Estimating Short Term Methods for Short Term Methods for Estimating Chronic Toxicity of Effluents Estimating Chronic Toxicity of Effluents Chronic Toxicity of Effluents ition number and year of publication EPA 600-4-91-002. 4t ed. Oct EPA 600-4-91-002. 4t ed. Oct EPA 600-4-91-002, 4t ed. Oct 2002 2002 2002 ne number(s) Pq 141-196 Pq 53-111 Pq 141-196 c. Give the sample collection method(s) used For multiple grab samples indicate the number of grab samples used -Hour composite X X X ab d. Indicate where the sample was taken in relation to disinfection. (Check all that apply for each fore disinfection er disinfection X X X er dechlorination Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 18 of 22 -AGILITY NAME AND PERMIT NUMBER: HAMBY CREEK WWTP NC0024112 PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE Test number: 4 Test number: 5 Test number: 6 e. Describe the point in the treatment Process at which the sample was collected Sample was collected: Past disinfection & final aeration Past disinfection & final aeration Past disinfection & final aeration f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity or both Chronic toxicity X X X Acute toxicity q. Provide the type of test performed Static Static -renewal X X X Flow -through h. Source of dilution water. If laboratory water, specify type* if receiving water, specify source Laboratory water Lake Reidsville Lake Reidsville Lake Reidsville Receiving water i. Type of dilution water. If salt water, specify "natural" or type of artificial sea salts or brine used Fresh water X X X Salt water 1 Give the Percentage effluent used for all concentrations in the test series 90% 90% 90% d k. Parameters measured during the test (State whether Parameter meets test method specifications) >H 8_0 7_7 7.9 ialini Femperature 25.1 25.2 25.5 \mmonia dissolved oxygen 7_5 8.28 7.9 I. Test Results. kcute: Percent survival in 100% effluent % % % LC5o 95% C.I. % % % Control Percent survival % % % Other (describe) 'A Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550-22 Fage 19 of 22 ACILITY NAME AND PERMIT NUMBER: HAMBY CREEK WV1,TP, NC0024112 PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE :hronic: NOEC % 100 % % IC25 % % % Control Percent survival 100 % 100 % 100 % Other (describe) % R WitJ�j� 5.85% -20.47% m. Quality Control/Quality Assurance s reference toxicant data available? Yes Yes Yes Vas reference toxicant test within Yes Yes Yes cceptable bounds? Mat date was reference toxicant test 8/12/2009/ / 8/11 /2009/ / 9/16/2009/ / in (MM/DD/YYYY)? )ther (describe) A. Toxicity Reduction Evaluation Is the treatment works involved in a Toxicity ❑ Yes X No If yes describe• Reduction Evaluation? '.A. Summary of Submitted Biomonitoring Test Information If you have submitted biomonitorina test information or information reaardmg the cause v anthm the Past four and one-half years Provide the dates the information was submitted to the Permitting authority and a summary of the results. Date submitted: / / (MM/DD/YYYY) Summary of results: (see instructions) % Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550 22 Page 20 of 22 LCILITY NAME AND PERMIT NUMBER: HAMBY CREEK WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE mom QC.I k, � �.'==F .•e.^� Ea 1 i �b ¢��E � �t .r L 4! 4F`,`"l.'ie3,,,, �`M,§_4,, x pia ''�''' )TWs meeting one or more of the following criteria must provide the results of whole effluent toxicity tests for acute or chronic toxicity for each of the -illty s discharge points: 1) PO'TWs with a design flow rate greater than or equal to 1.0 mgdo 2) POTWs with a pretreatment program (or those that are auired to have one under 40 CFR Part 403): or 3) POTWs required by the permitting authority to submit data for these parameters • At a minimum these results must include quarterly testing for a 12-month period within the past 1 vear using multiple species (minimum Df two species), or the results from four tests performed at least annually in the four and one-half years prior to the application provided the results show no appreciable toxicity, and testing for acute and/or chronic toxicity, depending on the range of receiving water dilution Do not include Information on combined sewer overflows in this section. All information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods In addition, this data must comply with QA/QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136 • In addition, submit the results of any other whole effluent toxicity tests from the past four and one-half years If a whole effluent toxicity test conducted during the past four and one-half years revealed toxicity, provide any information on the cause of the toxicity or any results of a toxicity reduction evaluation, if one was conducted. • If you have already submitted any of the information requested in Part E you need not submit it again Rather, provide the information requested in question EA for previously submitted Information. If EPA methods were not used report the reasons for using alternate methods. If test summaries are available that contain all of the information requested below, they may be submitted in place of Part E. no biomonitoring data is required do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to ME ete. 1. Required Tests. Indicate the number of whole effluent toxicity tests conducted in the past four and one-half years X chronic I acute 2. Individual Test Data. Complete the following chart for each whole effluent toxicity test conducted in the last four and one-half years Allow one column per test (where each Species constitutes a test) Copy this page if more than three tests are being reported Test number: 7 Test number: 8 Test number: 9 a. Test information. est Species & test method number Ceriodaphnia—1002.0 Ceriodaphnia—1002.0 Ceriodaphnia—1002.0 le at initiation of test 23.9 hr 23.68 hr 23.3 hr iffall number 001 001 001 ites sample collected 10/13/09 / 10/15109 11/03/09 111/05109 12/1109 / 12/3/09 ite test started 10/14/09 11/04/09 12/2/09 cation 7 Days 7 Days 7 Days b. Give toxicity test methods followed anual title Short Term Methods for Estimating Short Term Methods for Estimating Short Term Methods for Estimatinq Chronic Toxicity of Effluents Chronic Toxicity of Effluents Chronic Toxicity of Effluents lition number and year of publication EPA 600-4-91-002, 4t ed. Oct EPA 600-4-91-002, 4t ed Oct EPA 600-4-91-002, 4t ed, Oct 2002 2002 2002 Ige number(s) Pq 141-196 Pq 141-196 Pq 141-196 c. Give the sample collection method(s) used For multiple grab samples indicate the number of grab samples used '-Hour composite X X X -ab d. Indicate where the sample was taken in relation to disinfection (Check all that apply for each !fore disinfection ter disinfection X X X ter dechlorination � Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 i£ 7550-22. Page 21 of 22 WILITY NAME AND PERMIT N.UMBVER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP, NC0024112, RENEWAL YADKIN PEE DEE Test number: 7 Test number: 8 Test number: 9 ample was collected: I Past disinfection & final aeration I Past disinfection & final aeration I Past disinfection & final aeration f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both hronic toxicity X X X cute toxicity g. Provide the type of testyerformed. tatic tatic-renewal X X X low -through h. Source of dilution water. If laboratory water, specify types if receiving water, specify source aboratory water Lake Reidsville Lake Reidsville Lake Reidsville ;eceiving water i. Type of dilution water. If salt water, specify "natural" or type of artificial sea salts or brine used resh water X X salt water 90% 90% X 90% k. Parameters measured during the test (State whether parameter meets test method specifications) H 7_8 7_7 7_9 ;alinity 'emperature 25.0 24.5 24.8 ammonia )issolved oxygen 7.9 8.1 8.3 I. Test Results. \cute: Percent survival in 100% effluent LC50 95% C.I. % % % Control percent survival % % % Other (describe) 'A Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 22 of 22 CTION akAHAMBY CREEK IWWTP, NC0024112, PERMIT RENEWALS YADKIN PEE DEE hronic: NOEC % % % IC2§ % % % Control Percent survival 100 % 100 % 100 % Other (describe) % Reduc -5.57 -22.57 -0.61 % m. Quality Control/Quality Assurance reference toxicant data available? Yes Yes Yes ias reference toxicant test within xeptable bounds? Yes Yes Yes chat date was reference toxicant test 10/14/2009/ / 11/18/2009/ / 12/16/2009/ / in (MM/DD/YYYY)? ther (describe) .3. Toxicity Reduction Evaluation Is the treatment works involved in a Toxicity Reduction Evaluation? ❑ Yes X No If Yes describe: ,4. Summary of Submitted Biomonitoring Test Information If you have submitted biomonitorina test information or information regarding the cause of toxicity, within the Past four and one-half years Provide the dates the information was submitted to the permitting authority and a summary of the results. Date submitted: / / (MM/DD/YYYY) Summary of results: (see instructions) k Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550-22 Page 23 of 22 iAMt ANU FhKMI a NUMIShK. PERMIT ACTION REQUESTED: BY CREEK W1NTP, NC0024112. RENEWAL YADKIN PEE DEE • If You have already submitted any of the information requested in Part E. you need not submit it again Rather. Provide the information requested in question EA for Previously submitted information If EPA methods were not used report the reasons for using alternate methods If test summaries are available that contain all of the information requested below, they may be submitted in Place of Part E. If no biomonitodnq data is required, do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to complete. E.1. Required Tests. Indicate the number of whole effluent toxicity tests conducted in the past four and one-half years Xchronic El acute E.2. Individual Test Data. Corn fete the foliowin chart for each whole effluent toxicity test conducted in the last four and one-half years. Allow one column Per test (where each species constitutes a test) Copy this page if more than three tests are being reported Test number: 10 Test number: 11 Test number: 12 a. Test information. Test Species & test method number Age at initiation of test Outfall number Dates sample collected Date test started Duration b. Give toxicity test methods followed Ceriodaphnia—1002.0 23.48 hr 001 1 /12/10 / 1114/10 1 /13/10 7 Days Ceriodaphnia—1002.0 9.27 hr 001 2/2/10 / 214/10 213/10 7 Days Ceriodaphnia—1002.0 6.02 hr 001 3/2/10 / 314/10 313/10 7 Days Manual title Short Term Methods for Estimating Short Term Methods for Estimating Short Term Methods for Estimating Chronic Toxicity of Effluents Chronic Toxicity of Effluents Chronic Toxicity of Effluents Edition number and Year of publication EPA 600-4-91-002. 4t ed. Oct EPA 600-4-91-002. 4t ed. Oct EPA 600-4-91-002 4t ed. Oct 2002 2002 2002 Page number(s) Pa 141-196 Pa 141-196 Pq 141-196 c. Give the sample collection method(s) used For multiple grab samples indicate the number of grab samples used 24-Hour composite X X X Grab d. Indicate where the sample was taken in relation to disinfection (Check all that apply for each Before disinfection After disinfection X X X After dechlorination PA Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 24 of 22 i =ACILITY NAME AND PERMIT NUMBER: HAMBY CREEK WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE Test number: 10 Test number: 11 Test number: 12 e. Describe the point in thb treatment process at which the sample was collected Sample was collected: Past disinfection & final aeration Past disinfection & final aeration Past disinfection & final aeration T f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both Chronic toxicity X X X Acute toxicity g. Provide the type of test performed. Static Static -renewal X X X Flow -through h. Source of dilution water. If laboratory water, specify type* if receiving water, specify source Laboratory water Lake Reidsville Lake Reidsville Lake Reidsville Receiving water i. Type of dilution water. If salt water, specify "natural" or type of artificial sea salts or brine used Fresh water X X X Salt water i. Give the percentage effluent used for all concentrations in the test series gg� F' k. Parameters measured during the test (State whether parameter meets test method specifications) PH 7_5 7_4 7.4 Salinity Temperature 25.2 25.5 25.6 Ammonia Dissolved oxygen 8_2 7_9 8_2 I. Test Results. Acute: Percent survival in 100% effluent LCeo 95% C.I. % % % Control percent survival % % % Other (describe) PA Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 25 of 22 1CILITY NAME AND PERMIT NUMBER: HAMBY CREEK WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE ironic: NOEC % % % I C -5 % % % Control percent survival 100 % 100 % 100 % Other (describe) % Reduc -16.29% -5.04% -19.73* m. Quality Control/QualityAssurance. reference toxicant data available? Yes Yes Yes as reference toxicant test within Yes Yes Yes :ceptable bounds? 'hat date was reference toxicant test 1/20/2010/ / 2/17120101 / 3/10/20101 / n (MM/DD/YYYY)? Cher (describe) 3. Toxicity Reduction Evaluation. Is the treatment works involved in a Toxicity ❑ Yes X No If yes describe: Reduction Evaluation? 4. Summary of Submitted Biamonitoring Test Information If you have submitted biomonitoring test information or information regarding the cause of toxicity, Wthm the oast four and one-half years prowde the dates the information was submitted to the permitting authority and a summary of the results. Date submitted: / / (MM/DD/YYYY) Summary of results: (see instructions) \ Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 26 of 22 PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE If no biomonitoring data is required, do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to complete. — E.1. Required Tests. Indicate the number of whole effluent toxicity tests conducted in the past four and one -hall years X chronic M acute E.2. Individual Test Data. Complete the following chart for each whole effluent toxicity test conducted in the last four and one-half years Allow one column per test (where each species constitutes a test) Copy this page if more than three tests are being reported Test number: 13 Test number. 14 Test number: 15 a. Test information. Test Species 8 test method number Age at initiation of test Outfall number Dates sample collected Date test started Duration b. Give toxicity test methods followed Ceriodaphnia—1002.0 22.33 hr 001 4/6/10 / 4/8/10 4/7/10 7 days Ceriodaphnia—1002.0 23.7 hr 001 5/4/10 / 5/6/10 5/5/10 7 days Ceriodaphnia—1002.0 22 hr 001 618/10 /6/10/10 6/9/10 7 days Manual title Short Tenn Methods for Estimating Short Term Methods for Estimating Short Term Methods for Estimating Chronic Toxicity of Effluents Chronic Toxicity of Effluents Chronic Toxicity of Effluents Edition number and year of publication EPA 600-4-91-002, 4t ed. Oct EPA 600-4-91-002. 4t ed. Oct EPA 600-4-91-002, 4t ed. Oct 2002 2002 2002 Page number(s) Pq 141-196 Pg 141-196 Pg 141-196 C. dive the sample collection method(s) used For multiple grab samples indicate the number of grab samples used 24-Hour composite X X X Grab d. Indicate where the sample was taken in relation to disinfection (Check all that appiv for each Before disinfection After disinfection X X X After dechlorination PA Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 $ 7550-22 Page 27 of 22 -ACILITY NAME AND PERMIT MBER: HAMBY CREEK WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE Test number: 13 Test number: 14 number: 15 -Test e. Describe the point in the treatment Process at which the sample was collected 3amPle was collected: Past disinfection & final aeration Past disinfection & final aeration Past disinfection Mir al aeration f. For each test. include Whether the test was intended to assess chronic toxicity acute toxicity, or both 3hronic toxicity X X X Acute toxicity a. Provide the type of testPerfonned Static Static -renewal X X X Flow -through h. Source of dilution water. If laboratory water, specify tvpe6 if receiving water, specify source Laboratory water Lake Reidsville Lake Reidsville Lake Reidsville Receiving water i. Type of dilution water. If salt water. specify 'natural" or type of artificial sea salts or brine used Fresh water X X X Salt water i. Give the Percentage effluent used for all concentrations in the test series k. Parameters measured during the test (State whether Parameter meets test method specifications) 'H 7.51 7_7 7.7 3alini temperature 25.1 25.3 24.7 4mmonia dissolved oxygen 8_5 8.5 8.0 I. Test Results. 4cute: Percent survival in 100% effluent LC-5-0 95% C.I. % % % Control Percent survival % % % Other (describe) 'A Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-8 & 7550-22 Page 28 of 22 I � I FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP, NC0024112, RENEWAL FjYADKIN PEE DEE Chronic: NOEC % % % IC95 % % Control Percent survival 100 % 91.67 % 100 % Other (describe) % Reduc -15.02% -6.73% -9.19% m. Quality Control/Quality Assurance Is reference toxicant data available? Yes Yes Yes Was reference toxicant test within acceptable bounds? Yes Yes Yes What date was reference toxicant test run (MM/DD/YYYY)? 4/14/2010/ / 5/19/2010/ / 6l16/2010/ / Other (describe) t.s. i oxicity Keduction Evaluation Is the treatment works involved in a Toxicity Reduction Evaluation? ❑ Yes X No If Yes describe: Date submitted: / / (MM/DD/YYYY) Summary of results: (see instructions) -PA Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550 22 Page 29 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK VVWTP, NC0024112, RENEWAL YADKIN PEE DEE If no biomonitoring data is required do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to complete E.I. Required Tests. Indicate the number of whole effluent toxicity tests conducted in the Past four and one-half Years X chronic ❑ acute E.2. Individual Test Data. Complete the following chart for each whole effluent toxicily test conducted in the last four and one-half years. Allow one column Per test (where each species constitutes a test) Copy this Page if more than three tests are being reported Test number: 16 Test number: 17 Test number: 18 a Test information. Test Species & test method number Ceriodaphnia—1002.0 Ceriodaphnia—1002.0 Plmephales promelaS — 1000.0 Age at initiation of test 22.92 hr 23.2 hr 24.5 hr Outfall number 001 001 001 Dates sample collected 8/3/10 /8/5/10 1112/10 /11/4/10 11/8/10 / 11/9110 / 11/11/10 Date test started 8/4/10 11/3/10 11/9/10 Duration 7 days 7 days 7 days b. Give toxicity test methods followed Manual title Short Term Methods for Estimatina Short Term Methods for Estmatng Chronic Toxicity of Effluents Chronic Toxicity of Effluents Short Term Methods for Estimating Chronic Toxicity of Effluents Edition number and year of Publication EPA 600-4-91-002. 4t ed Oct EPA 600-4-91-002. 4t ed Oct EPA 600-4-91-002. 4t ed Oct 2002 2002 2002 'aqe number(s) Pq 141-196 Pq 141-196 Pq 53-111 C. Give the sample collection method(s) used For multiple grab samples indicate the number of grab samples used >4-Hour composite X X X 3rab d. Indicate where the sample was taken in relation to disinfection (Check all that apply for each 3efore disinfection >fter disinfection X X X \fter dechlorination 'A Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550 22 Page 30 of 22 FACILITY NAME AND PERMlil NUMBER: HAMBY CREEK WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE Test number: 16 Test number: 17 Test number: U e. Describe the point in Ithe treatment Process at which the sample was collected Sample was collected: Past disinfection & final aeration Past disinfection & final aeration Past disinfection & final aeration f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both Chronic toxicity x x x Acute toxicity q. Provide the type of test performed. Static Static -renewal x x x Flow -through h. Source of dilution water. If laboratory water, specify type* if receiving water, specify source Laboratory water Lake Reidsville Lake Reidsville Lake Reidsville Receiving water i. Type of dilution water. If salt water. specify "natural" or type of artificial sea salts or brine used Fresh water x x x Salt water i. Give the percentage effluent used for all concentrations in the test series k. Parameters measured during the test (State whether Parameter meets test method specifications) PH 7_7 7_6 7.6 Salinit Temperature 24.8 24.6 24.3 Ammonia Dissolved oxygen 8_2 8_1 8.6 I. Test Resufts. Acute: Percent survival in 100% effluent LC50 95% C.I. % % % Control percent survival % % % Other (describe) PA Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 31 of 22 =ACILITY NAME AND PERMI NUMBIER: HAMBY CREEK WN VTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE Chronic NOEC % % 100 % IC25 % % % Control percent survival 100 % 100 % 100 % Other (describe) % Reduc -2.02% -11.87% m. Quality Control/Quality! Assurance. Is reference toxicant data availabie? Yes Yes Yes Was reference toxicant test within Yes Yes Yes acceptable bounds? What date was reference toxicant test 8/18/2010/ / 11/17/2010/ / 11/$/2010/ / run (MM/DD/YYYY)? Other (describe) E.3. Toxicity Reduction Evaluation Is the treatment works involved in a Toxicity ❑ Yes X No If Yes describe: Reduction Evaluation? EA. Summary of Submitted Biomonitoring Test Information If You have submitted biomonitorina test information or information regarding the cause of toxicity, vAthin the past four and one-half years provide the dates the information was submitted to the permitting authority and a summary of the results. Date submitted: / / (MM/DD/YYYY) Summary of resuts: (see instructions) 'A Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 32 of 22 t_ PERMITACTION REQUESTED: NC0024112, RENEWAL I YADKIN PEE DEE a,. If no biomonitoring data is required do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to complete E.1. Required Tests. Indicate the number of whole effluent toxicity tests conducted in the past four and one-half years X chronic ❑ acute E.2. Individual Test Data. Complete the following chart for each whole effluent toxicity test conducted in the last four and one -hall years. Allow one column per test (where each species constitutes a test) Copy this Page if more than three tests are being reported Test number: 19 Test number: 20 Test number: 21 a. Test information. Test Species & test method number Age at initiation of test Outfall number Dates sample collected Date test started Duration b._ Give toxicity test methods followed Ceriodaphnia—1002.0 21.62 hr 001 2/7/11 / 2/9111 2/9/11 7 days Ceriodaphnia — 10020 19.23 hr 001 5/9/11 / 5/11/11 5111/11 7 days Ceriodaphnia—1002.0 22.13 hr 001 8/8111 / 8/10/11 8/10111 7 days Manual title Short Term Methods for Estimating Short Term Methods for Chronic Toxicity of Effluents Estimating Chronic Toxicity of Effluents Short Term Methods for Estimating Chronic Toxicity of Effluents Edition number and year of publication EPA 600-4-91-002, 4t ed Oct EPA 600-4-91-002. 4t ed Oct EPA 600-4-91-002. 4t ed. Oct 2002 2002 2002 Page number(s) Pq 141-196 Pq 141-196 Pq 141-196 c. roe me sample collection methods) used For muttiPle grab samples indicate the number of grab samples used. 24-Hour composite X X X Grab d. Indicate where the sample was taken in relation to disinfection (Check all that apply for each Before disinfection After disinfection X X X After dechlorination :PA Forth 3510-2A (Rev. 1-99) Replaces EPA fortes 7550-6 & 7550-22 0age 33 of 22 \CILITY NAME AND PERMIT NUMBER: HAMBY CREEK WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE Test number: 19 Test number: 20 Test number: 21 e. Describe the point in the !treatment process at which the sample was collected. ample was collected: Past disinfection & final aeration Past disinfection & final aeration Past disinfection & final aeration f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both hronic toxicity X X X cute toxicity Q. Provide the type of test Derfonned. tatic tatic-renewal X X X low -through h. Source of dilution water. If laboratory water, specify type: if receiving water, specify source aboratory water Lake Reidsville Lake Reidsville Lake Reidsville eceiving water i. Type of dilution water. If: salt water, specify "natural" or type of artificial sea salts or brine used resh water X X X alt water i. Give the percentage effluentused for all concentrations in the test series 90% 90% 90% xH �' Pj�4 FgB,ygk k. Parameters measured during the test (State whether parameter meets test method specifications) H 7_9 8_1 8_2 alinity emperature 25.0 24.9 25.0 ,mmonia iissolved oxygen $_0 7_6 7_7 I. Test Results. ,cute: Percent survival in 100% effluent LC50 95% C.I. % % % Control percent survival % % % Other (describe) 'A Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550-22 Page 34 of 22 1CILITY NAME AND PERMIT NUMBER: HAMBY CREEK WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE ironic: NOEC % % % IC25 % % % Control Percent survival 100 % 100 % 100 % Other (describe) % Reduc 10.11 % -8.04% 11.84% m. Quality Control/Quality Assurance. reference toxicant data available? Yes Yes Yes 'as reference toxicant test within Yes Yes Yes :ceptable bounds? 'hat date was reference toxicant test 2/16/2011 / / 5/18/2011 / / 8/18/2011 / / n (MM/DD/YYYY)? Cher (describe) ,3. Toxicity Reduction Evaluation. Is the treatment works involved in a Toxicity ❑ Yes X No If Yes describe Reduction Evaluation? 4. Summary of Submitted Biomonitoring Test Information. If you have submitted biomonitoring test information or information regarding the cause of toxicity, within the past four and one-half years Provide the dates the information was submitted to the permitting authority and a summary of the results. Date submitted: / / (MM/DD/YYYY) Summary of results: (see instructions) \ Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 35 of 22 Mt ANU FtZKMi f NUMBER: PERMIT ACTION REQUESTED: Y CREEK WWTP, NC0024112, RENEWAL YADKIN PEE DEE If no biomonitoring data is required do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to complete. E.1. Required Tests. Indicate the number of whole effluent toxicity tests conducted in the past four and one-half years X chronic n acute E.2. Individual Test Data. Complete the following chart for each whole effluent toxicity test conducted in the last four and one-half years. Allow one column per test (where each species constitutes a test) Copy this page if more than three tests are being reported Test number. 22 Test number: 23 Test number: 24 a. Test information. Test Species & test method number Age at initiation of test Outfall number Dates sample collected Date test started Duration b. Give toxicity test methods followed Ceriodaphnia-1002.0 23.0 hr 001 11/7111 /11/9/11 11/9111 7 days Ceriodaphnia-1002.0 18.82 hr 001 2/6/12 /2/8/12 2/8/12 7 days Ceriodaphnia-1002.0 21.63 hr 001 517/12 /5/9/12 5/9112 7 days Manual title Chronic oxicity cily of Effluents —y Tuents onun i erm metnoas for Estimation Chronic Toxicity of Effluents Short Term Methods for Estimating Chronic Toxicity of Effluents Edition number and year of publication EPA 600-4-91-002, 4t ed. Oct EPA 600-4-91-002, 4t ed. Oct EPA 600-4-91-002, 4t ed Oct 2002 2002 2002 Page number(s) Pq 141-196 Pq 141-196 Pq 141-196 c. Give the sample collection method(s) used For multiple grab samples indicate the number of grab samples used 24-Hour composite X X X Grab d. Indicate where the sample was taken in relation to disinfection (Check all that apply for each Before disinfection After disinfection After dechlorination X X X EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550 22 Page 36 of 99 I I FACILITY NAME AND PERMIT NUMBER: HAMBY CREEK 9NWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE Test number: 22 Test number: 23 Test number: 24 e Describe the point ini the treatment process at which the sample was collected Sample was collected: Past disinfection & final aeration Past disinfection & final aeration Past disinfection & final aeration f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both Chronic toxicity X X X Acute toxicitv g. Provide the type of test Performed. Static Static -renewal X X X Flow -through h. Source of dilution water. If laboratory water specify type; if receiving water, specify source Laboratory water Lake Reidsville Lake Reidsville Lake Hunt Receiving water i. Type of dilution water. If salt water, specify "natural" or type of artificial sea salts or brine used Fresh water X X X Salt water i. Give the Percentage effluent used for all concentrations in the test series k. Parameters measured during the test (State whether Parameter meets test method specifications) p 7_9 7_7 7.9 Salinity Temperature 24.8 24.6 24.5 Ammonia Dissolved oxygen 8_1 8_1 8_0 I. Test Results. Acute: Percent survival in 100% effluent LC5o 95% C.I. % % % Control percent survival % % % Other (describe) EPA Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550-22. Page 37 of 22 ,CILITY NAME AND PERMIT NUMBER: HAMBY CREEK WWTP, N'C0024112 ironic: NOEC % IC25 % Control percent survival 100 % Other (describe) % Reduc 10.49% M. Quality Control/Quality Assurance. reference toxicant data available? Yes as reference toxicant test within Yes ceptable bounds? iat date was reference toxicant test 11I17/2011/ / i (MM/DD/YYYY)? her (describe) PERMIT ACTION REQUESTED: RENEWAL % 100 % 23.53% Yes Yes 2/16/2012/ / J. I oxicity Reduction Evaluation Is the treatment works involved in a Toxicity Reduction Evaluation? j] Yes X No If yes describe• YADKIN PEE DEE 100 % -7.8% Yes Yes 5/18/20121 / L Summary of Submitted Biomonitoring Test Information. If you have submitted biomonitoring test information or information regarding the cause of toxicity, within the oast four and one-half years Provide the dates the information was submitted to the Permitting authority and a summary of the results Date submitted: /_ / (MM/DD/YYYY) Summary of results: (see instructions) Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550-22. Page 38 of 22 ANu FhKM11'NUMBEK: PERMIT ACTION REQUESTED: CREEK WWTP, NC0024112, I RENEWAL I YADKIN PEE DEE ���• �.� ������� ouunuueo uuormanon. it LVA methods were not used report the reasons for usingalternate methods. L If test summaries are available that contain all of the information requested below, they may be submitted in place of Part E. EA. Required Tests. Indicate the number of whole effluent toxicity tests conducted in the past four and one-half years X chronic ❑ acute E.2. Individual Test Data. Complete the following chart for each whole effluent toxicity test conducted in the last four and one-half years. Allow one column per test (where each species constitutes a test) Copy this Pape if more than three tests are being reported Test number: 25 Test number: 26 Test number: 27 a. Test information. Test Species & test method number Age at initiation of test Outfall number Dates sample collected Date test started Duration b. Give toxicity test methods followed. Ceriodaphnia—1002.0 22.92 h r 001 816/12 / 818/12 8/8/12 7 days Ceriodaphnia—1002.0 23.2 h r 001 11 /5112 /11 /7/12 11 /7/12 7 days Ceriodaphnia — 1002.0 24.5 hr 001 2/11/13 /2/13/13 2/13113 7 days Manual title cunu Chronic Toxicity of Effluents anon: 1 erm methods for Estimatin g Chronic Toxicity of Effluents Short Term Methods for Estind Chronic Toxicity of Effluents uents Edition number and year of publication EPA 600-4-91-002. 4t ed Oct EPA 600-4-91-002. 4t ed Oct EPA 600-4-91-002. 4t ed. Oct 2002 2002 2002 Page number(s) Pq 141-196 Pq 141-196 Pq 141-196 c. Give the sample collection method(s) used For multiple grab samples indicate the number of grab samples used 24-Hour composite x x x Grab d. Indicate where the sample was taken in relation to disinfection (Check all that apply for each Before disinfection After disinfection After dechlorination X EPA Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22. Pa a 39 of 22 FACILITY NAME AND PERMIT NUMBER: HAMBY CREEK' WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE Test number: 25 Test number: 26 Test number: 27 e. Describe the point in the treatment process at which the sample was collected Sample was collected: Past disinfection & final aeration Past disinfection & final aeration Past disinfection & final aeration f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity or both Chronic toxicity X X X Acute toxicity q. Provide the type of test performed. Static Static -renewal X X X Flow -through h. Source of dilution water. If laboratory water, specify type: if receiving water, specify source Laboratory water Lake Hunt Lake Hunt Lake Brandt Receiving water i. Type of dilution water. If salt water, specify "natural" or type of artificial sea salts or brine used Fresh water X X X Salt water i. Give the Percentage effluent used for all concentrations in the test series x o F 90 /0 90% 90% a f„�ci'•}z.; DO ELI k. Parameters measured during the test. (State whether parameter meets test method specifications) pH -- 1 g_ 8_0 7_6 Salinity Temperature 24.5 24.9 25.1 Ammonia Dissolved oxygen 7_9 8_1 8.3 I. Test Results. Acute: Percent survival in 100% effluent % % % LCsn 95% C.I. % % % Control percent survival % Other (describe) EPA Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550 22 Page 40 of 22 FACILITY NAME AND PERMIT NUMBER: HAMBY CREEK WWTP, NC0024112 PERMIT ACTION REQUESTED- RENEWAL YADKIN PEE DEE Chronic: NOEC o/ o/ IC25 % % % Control percent survival 100 % 100 % 100 % Other (describe) % Reduc -7.58% -0.82% 14.45% m. Quality Control/Quality Assurance Is reference toxicant data available? Yes Yes Yes Was reference toxicant test within Yes Yes Yes acceptable bounds? What date was reference toxicant test 8/15/2012/ / 11/14/2012/ / 2/13/2012/ / run (MM/DD/YYYY)? Other (describe) E.3. Toxicity Reduction Evaluation. Is the treatment works involved in a Toxicity Yes X No If yes, describe: Reduction Evaluation? EA. Summary of Submitted Biomonitoring Test Information. If You have submitted biomonitoring test information or information regarding the cause of toxicity within the past four and one-half years provide the dates the information was submitted to the permitting authority and a summary of the results. Date submitted: / / (MM/DD/YYYY) Summary of results: (see instructions 41, EPA Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550=22 Paoe Al of 22 ACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP, NC0024112, RENEWAL YADKIN PEE DEE no Diomonitoring data is required do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to omDlete. A Required Tests. Indicate the number of whole effluent toxicity tests conducted in the Past four and one-half years X chronic n acute :.2. Individual Test Data. Complete the following chart for each whole effluent toxicity test Conducted in the last four and one-half years Allow one column per test (where each species constitutes a test) Copy this Page if more than three tests are being reported Test number: 28 1 Test number: Test number: a. Test information. est Species & test method number Pimephales Promelas — 1000.0 age at initiation of test 24 hr lutfall number 001 !ates sample collected 2/11/13 12/13/13 /2/14/13 late test started 2/11/13 oration 7 days b. Give toxicity test methods followed lanual title Short Term Methods for Estimating Chronic Toxicity of Effluents dition number and year of publication EPA 600-4-91-002. 4t ed Oct 2002 age number(s) Pq 53-111 c._ Give the sample collection method(s) used For multiple grab samples indicate the number of grab samples used 4-Hour composite X irab d. Indicate where the sample was taken in relation to disinfection. (Check all that apply for each efore disinfection fter disinfection X fter dechlorination k Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550-22. Page 42 of 22 FACILITY NAME AND PERMIT NUMBER: HAMBY CREEK WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL T.YADKIN PEE DEE Test number: 28 Test number: Test number: e. Describe the point in the treatment process at which the sample was collected Sample was collected: Past disinfection & final aeration -T f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both Chronic toxicity X Acute toxicity Q. Provide the type of test performed. Static Static -renewal X Flow -through h. Source of dilution water. If laboratory water, specify type; if receiving water, specify source Laboratory water Lake Brandt Receiving water i. Type of dilution water. If salt water, specify "natural" or type of artificial sea salts or brine used Fresh water X Salt water i. Give the percentage effluent used for all concentrations in the test series . , Y v' k. Parameters measured during 90% the test (State whether parameter meets test method specifications) PH 7.5 Salinity Temperature 24.8 Ammonia Dissolved oxygen 8.3 I. Test Results. Acute: Percent survival in 100.% effluent LC-5-0 95% C.I. % % % Control percent survival % % % Other (describe) EPA Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550-22 Page 43 of 22 FACILITY NAME AND PER !!T NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK. WWTP, NC0024112, RENEWAL YADKIN PEE DEE Chronic: NOEC 100 % % % ICZF % % % Control percent survival 100 % % Other (describe) % % m. Quality Control/Quality Assurance. Is reference toxicant data available? Yes Was reference toxicant test within acceptable bounds? Yes — What date was reference toxicant. test 2/11/2013/ run (MM/DD/YYYY)? Other (describe) E.3. Toxicity Reduction Evaluation. Is the treatment works involved in a Toxicity Reduction Evaluation? ❑ Yes X No If yes describe: EA. Summary of Submitted Biomonitoring Test Information if you have submitted biomonitoring test information or information regarding the cause of toxicity, within the past four and one-half Years provide the dates the information was submitted to the permitting authority and a summary of the results. Date submitted: / / (MM/DD/YYYY) Summary of results: (see instructions) RE w L EPA Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550-22 Page 44 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP NC0024112 RENEWAL YADKIN PEE DEE F.I. Pretreatment program.' Does the treatment works have or is subject of an approved pretreatment Program? X Yes [ No F.2. Number of Slamcant Industrial Users (SIUs) and Cateaorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. Number of non-caite(torical SIUs. 2 Number of CIUs. 4 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works Submit additional pages as necessary. Name: Advanced Motorsports Coatings Mailing Address: 1.7 High Tech Blvd Thomasville, NC, 27360 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge Anodized aluminum coatings (Type II and Type III) of small parts along with some dyeing of parts F.5. Principal Product(s) and Raw Materials) Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Anodized aluminum parts for the motorsport industry Raw material(s): Coating of pre -manufactured parts F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or Intermittent 4,500 qpd (X continuous or intermittent) Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 500 qpd ( continuous or X intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes ❑ No b. Categorical Pretreatment standards X Yes M No If subiect to categorical Oretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99)Replaces EPA forms 7550-6 & 7550-22. Page 45 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP, NC0024112, RENEWAL YADKIN PEE DEE F.B. Problems at the Treatment Works Attributed to Waste Discharae by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at.le treatment works in the past three years? ❑ Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass specify units) EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: I Emi F.12. Remediation Waste. Does the treatment works currently (or has it been notified that !twill) receive waste from remedial activities? ❑ Yes (complete F.113 through F.15. X No F.13. Waste Origin. Describe the site and type of facility at which the CERCLAIRCRAlor other remedial waste originates (or is excepted to origniate in the next five years) F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received) Include data on volume and concentration if known. (Attach additionalsheets if necessary. F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency)• b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ intermittent If intermittent describe discharge schedule FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP, NC0024112, RENEWAL YADKIN PEE DEE EPA Form 3510-2A (Rev. 1-99)_ Replaces EPA forms 7550-6 & 7550-22. Page 46 of 22 X Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. Number of non -categorical SIUs. 2 Number of CIUs. 4 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works Submit additional pages as necessary. Name: Brasscraft - Thomasville Mailing Address: 1024 Randolph St 'ihomasville NC 27360 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge Plating of plumbing valves and fittings F.5. Principal Product(s) and Raw Material(s) Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Plumbing valves fittings Raw material(s): Brass copper, nickel chrome plating F.6. Flow Rate. Process wastewater flow rate. Indicate the averaae daily volume of process wastewater discharge into the collection system in gallons per day (qpd) and whether the discharge is continuous or intermittent 20,000 qpd (X continuous or intermittent) Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (qpd) and whether the discharge is continuous or intermittent 6,500 qpd (X continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes ❑ No b. Categorical pretreatment standards X Yes ❑ No If subject to categorical retreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99) Re laces EPA forms 7550-6 & 7550-22. Page 47 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK'W'WTP, NC0024112, RENEWAL YADKIN PEE DEE F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) it the treatment works in the past three years? ❑ Yes ;K No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck rail or dedicated pipe? ❑ Yes I . X No (go to F.12) F.10. Waste transport Method by which RCRA waste is received (check all that apply)' ❑ Truck E] Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass specify units) EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUNDI. WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER F.12. Remediation Waste. Doers the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.1',3 through F.15.) X No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received) Include data on volume and concentration if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. C. Is this waste treated(or will be treated) prior to entering the treatment works? ❑ Yes M No If yes, describe the treatment (provide information about the removal efficiency): d. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous L l Intermittent If intermittent describe discharge schedule 3 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED:` HAMBY CREEK W'WTP, NC0024112 RENEWAL YADKIN PEE DEE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 48 of 22 X Yes I ❑ No F.2. Number of Siunifican't Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. Number of non -categorical SIUs. 2 Number of Cl Us. 4 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works Submit additional pages as necessary. Name: Custom Drum Services Mailing Address: P.O Box 7072 _High Point, NC 27264 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge Reconditions steel and plastic drums and totes by chemical treating and washing them out F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Reconditioned steel and plastic drums and totes Raw material(s): sodium hydroxide water, paints boiler chemicals F.6. Flow Rate. e. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 5,000 gpd ( continuous or X intermittent) Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 210 gpd ( continuous or X intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes R No b. Categorical pretreatment standards n Yes X No If subject to categorical pretreatment standards which category and subcategory? EPA Forth 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 49 of 22 024 PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE F 9 RCRA Waste Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ iRail ❑ Dedicated Pipe F 11 Waste Description Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER' REMEDIAL ACTIVITY WASTEWATER: F 12 Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) X No F 13 Waste Origin Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal eff'iciency): Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent describe discharge schedule. ILITY NAME AND PERMI_T_NUMBER: PERMIT ACTION REQUESTED: YADKIN PEE DEE HAMBY CREEK WWTP, NC0024112, RENEWAL EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22 Page 50 of 22 X Yes El No F.2. Number of Significant lndustrial Users (SIUs) and Categorical Industrial Users (CIUs) Provide the number of each of the following types of industrial users that disch4o to the treatment works. Number of non -categorical SIUs. 2 Number of Cl Us. 4 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works Submit additional pages as necessary. Name: Finch Industries, Inc.. Mailing Address: P(3 Box 1847 Thomasville NC 27361 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge Mirror manufacturing, glass fabrication, and screen printing F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Mirror manufacturing, glass fabrication, and screen printing Raw material(s): Glass, paint, silver, copper, inks F.6. Flow Rate. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (qpd) and whether the discharge is continuous or intermittent. 29,000 qpd (X continuous or intermittent) Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (goad) and whether the discharge is continuous or intermittent 2,500 qpd ( continuous or X intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes ❑ No b. Categorical pretreatment standards X Yes ❑ No If subiect to categorical pretreatment standards. which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 51 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEKWWTP, NC0024112, I RENEWAL YADKIN PEE DEE F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck rail or dedicated pipe? ❑ Yes . X No (go to F.12) F.10. Waste transport Methbd by which RCRA waste is received (check all that apply): ❑ Truck Q Rail M Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass specify units) EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) X No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received) Include data on volume and concentration if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent describe discharge schedule ,ILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP, NC0024112, RENEWAL YADKIN PEE DEE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 52 of 22 GENERAL INFORMATION: X Yes C7 !No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. Number of non -categorical SIUs. 2 Number of CIUs. 4 F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Greco Manufacturing, Inc. Mailing Address: 216 E. Holly Hill Rd. F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Preparation of textile or motorsports chemicals based on blending or synthesis of formulations. F.S. Principal Product(s) and Raw Material(s). Describe ail of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal Product(s): Textile auxiliary chemicals and motorsports track coatings. Raw material(s): Surfactants, proprietary chemicals F.6. Flow Rate. Process wastewater flow rate Indicate the average daily volume of Process wastewater discharge into the collection system in gallons per day (qpd) and whether the discharge is continuous or intermittent. 250 qpd ( continuous or X intermittent) Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons Per day (gbd) and whether the discharge is continuous or intermittent. 2,650 qpd ( continuous or X intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes ❑ No b. Categorical pretreatment standards ❑ Yes X No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22 Page 53 of 22 i I' FACILITY NAME AND PERMlil'NLIMBER: HAMBY CREEK WWTP, NC0024112, PERMIT ACTION REQUESTED: RENEWAL YADKIN PEE DEE F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference)! at: the treatment works in the oast three years? Yes X No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.Q. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail f7 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass specify units) EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been noted that it will) receive waste from remedial activities? ❑ Yes (complete F,13 through F.15.) X No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received) Include data on volume and concentration if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. i. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes No If Yes, describe the treatment (provide information about the removal efficiency)' j. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous I l Intermittent If intermittent describe discharge schedule x m M _ r } x .,i �.. kX FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP, NC0024112 RENEWAL YADKIN PEE DEE EPA Form 3510-2A (Rev. 1-99)'Reiblaces EPA forms 7550-6 & 7550-22 Page 54 of 22 X Yes 1 [71 No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs) Provide the number of each of the following types of industrial users that discharge to the treatment works. Number of non -categorical SIUs. 2 Number of Cl Us. 4 F.3. Significant Industrial' User Information. Provide the name and address of each SIU discharging to the treatment works Submit additional pages as necessary. Name: McIntyre Metals. Inc. Mailing Address: 310 Kendall Mill Rd. Thomasville, NC 27360 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge Manufacture of metal display racks F.5. Principal Product(s) and Raw Materials)Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Metal displays from wire, tube and sheet metal Raw material(s): Steel Aluminum powder coatings cleaning materials F.6. Flow Rate. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (qpd) and whether the discharge is continuous or intermittent 3920 qpd ( continuous or X intermittent) Non -Process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day gpd) and whether the discharge is continuous or intermittent 720 qpd ( continuous or X intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits X Yes n No b. Categorical pretreatment standards X Yes M No If subject to categorical pretreatment standards which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 55 of 22 FACILITY NAME AND PERMI IT NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP, NC0024112, RENEWAL YADKIN PEE DEE F.B. Problems at the Trealtment Works Attributed to Waste Discharge by the SIU Has the SIU caused or contributed to any problems (e.g., upsets, interference) of the treatment works in the past three years? ❑ Yes X' No If Yes describe each episode RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck rail or dedicated pipe? ❑ Yes X No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass specify units) EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities ❑ Yes (complete F.13 through F.15.) X No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received) Include data on volume and concentration if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. k. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): I. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent describe discharge schedule mill - EPA Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22. Page 56 of 22 RENEWAL YADKIN PEE DEE G.1. System Map. Provide a magi indicating the following: (may be included with Basic Application Information) a. All CSO discharge points. b. Sensitive use areas potentially affected by CSOs (e.g., beaches, drinking water supplies, shellfish beds, sensitive aquatic ecosystems, and outstanding natural resource waters). C. Waters that support threatened and endangered species potentially affected by CSOs. G.2. System Diagram. Provide a diagram, either in the map provided in G.1 or on a separate drawing, of the combined sewer collection system that includes the following information. a. Location of major sewer trunk lines, both combined and separate sanitary. b. Locations of points where separate sanitary sewers 'feed into the combined sewer system. C. Locations of in -line and off-line storage structures. d. Locations of flow -regulating devices. e. Locations of pump stations. CSO OUTFALLS: G.3. Description of Outfall. b. Location (City or town, if applicable) (Zip Code) (County) (State) (Latitude) (Longitude) C. Distance from shore (if applicable) ft. d. Depth below surface Of applicable) ft. e. Which of the following were monitored during the last year for this CSO? ❑ Rainfall ❑ CSO pollutant concentrations ❑ CSO frequency ❑ CSO flow volume ❑ Receiving water quality How many storm events were monitored during the last year? GA. CSO Events. Give the number of CSO events in the last year. events (❑ actual or ❑ approx.) b. Give the average duration per CSO event. hours (❑ actual or ❑ approx.) EPA Form 3510-2A (Rev. 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 57 of 22 FACILITY NAME AND PERMIT !NUMBER: PERMIT ACTION REQUESTED: HAMBY CREEK WWTP NC0024112 RENEWAL YADKIN PEE DEE C. Give the average volume per CSO event. million gallons (❑ actual or ❑ approx.) d. Give the minimum rainfall that caused a CSO event in the last year Inches of rainfall G.5. Description of Receivinti Waters. G.6. CSO Operations. Describe any known water quality impacts on the receiving water caused by this CSO (e.g., permanent or intermittent beach closings permanent or intermittent shell fish bed closings, fish kills, fish advisories, other recreational loss or violation of any applicable State water quality standard) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 58 of 22 Carter, Jenifer From: Conder, Misty [Misty.Conder@thomasville-nc.gov] Sent: Friday, April 05, 2013 9:54 AM To: Carter, Jenifer Subject: RE: 2012 PAR Attachments: Copy of HWA AT Hamby Creek 2010 Approved 2012 reneals.xls Here you go Jenifer. I'll look at AMC and get one or the other straightened out and get to you next week. The public notice should run next week. I've been out of the office more than I should the last couple weeks. I will forward it ASAP. From: Carter, Jenifer [mailto:jenifer.carter@ncdenr.gov] Sent: Thursday, April 04, 2013 11:43 AM To: Conder, Misty Subject: 2012 PAR Misty, • Could you send me the latest version of your Allocation Table... you forgot to include it with all the other PAR documents. • Regarding AMC: the narrative says there were 4 chronic & 4 TRC violations. The IDSF says that 12 samples were taken, but shows only 25% chronic & 25% TRC violations. Either the narrative or the IDSF needs to be corrected. If the narrative is correct, then you'll need to take retroactive enforcement and amend the SNCR & IDSF. Public notice can be noted in the 2013 PAR, and any NOVs/fines will be added to the PPS for 2013. • Don't forget to email/send me a copy of the Public Notice for 2012 SNC. Thanks Misty! Jenifer Before printing this email, please consider your budget and the environment. If you must print, please print only what you need and save ink with the free Eco-Font. NC DENR Winston-Salem Regional Office Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4957 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. STATE OF NORTH CAROLINA Department of Environment and Natural Resources Winston-Salem Regional Office FILE ACCESS RECORD SECTION <_e�l,l Y�i�� G2 wJa ttr DATE/TIME '7/3/13 NAME P6FOE REPRESENTING SELC Guidelines for Access: The staff of the Winston-Salem Regional Office is dedicated to making public records in our custody readily available to the public for review and copying. We also have the responsibility to the public to safeguard these records and to carry out our day-to-day program obligations. Please read carefully the following before signing the form. 1. Due to the large public demand for file access, we request that you call at least a day in advance to schedule an appointment for file review so you can be accommodated. Appointments are scheduled between 9-00 a.m. and 3:00 p.m. Viewing time ends at 4A5 p.m. Anyone arriving without an appointment may view the files to the extent that time and staff supervision are available. 2. You must specify files you want to review. 3. There is no charge for 25 copies or less If making more than 25 copies there is a charge of 2.5 cents per page. (A page refers to a "single impression". A c(,ouble sided copy is to be counted as 2 pages.) Costs for electronic copies will vary depending on the media type (diskette, tape, cd-rom), please see Receptionist for information regarding electronic copy charges. Payment is to be made by check, money order, or cash (see Receptionist). 4. FILES MUST BE KEPT IN THE ORDER YOU RECEIVED THEM. Files may not be taken from the office. No briefcases large totes etc are permitted in the file review area To remove, alter, deface, mutilate, or destroy material in one of these files is a misdemeanor for which you can be fined up to $500.00. 5. In accordance with General Statute 25-3-512, a $25.00 processing fee will be charged and collected for checks on which payment has been refused. 6. The customer must present a photo ID, sign -in, and receive a visitor sticker prior to reviewing files, FACILITY NAME 2 3 4 5 1-113113, ignature-'and Name of Firm/Business Date Please attach a business card to this form if available COUNTY 714-vi`ds oy� Time In Time Ou RECEIVED � N.C.Dept. of ENR NCD NR APR PH 3 2013 North Carolina Department of Environment and Natural Resourc s Winston-Salem Division of Water Quality Regional Office Pat McCrory Charles Wakild, P.E. John Skvarla Governor Director Secretary March 25, 2013 Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Sewer Use Ordinance Program: City of Thomasville NPDES Permit No. NCO024112 Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the recent revisions made to the City of Thomasville Sewer Use Ordinance (SUO). The SUO was initially received by the Division on January 31„ 2013, followed by revisions, received on March 22, 2013, via email. The review indicates that the SUO is adequate and the minimum requirements of 15A NCAC 2H .0900 and 40 CFR 403 are met. Please forward a copy of the final SUO to the PERCS upon adoption, including the applicable documentation of adoption. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti. Hassan cr.ncdenr.gov] or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah.Gore@ncdenr.gov]. incerel �44Wk ha tNP. mh/thomasville.suo.2013 cc: Jenifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 NorthCarofina Internet: www.nnity I A qualitva Ar Ivaturaffi An Fnnal Onnnrfunifv 1 Affirmafiva Acfinn Fmnlnver AIFFMA, NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Charles Wakild, P.E. Governor Director January 14, 2013 Mr. Kelly Craver, City Manager City of Thomasville P.O. Box 368 Thomasville, NC 27360 SUBJECT: Pretreatment Compliance Inspection (PCI) City of Thomasville NPDES Permit #NC0024112 Davidson County Dear Mr. Craver, John E. Skvarla, III Secretary A Pretreatment Compliance Inspection was performed by Jenifer Carter, of this office, on January 3, 2013. Pretreatment Coordinator, Ms. Misty Conder, was present for the inspection. The purpose of this inspection was to determine the effectiveness of the City's pretreatment program and included a review of pretreatment program elements, POTW plant performance, Industry monitoring data, adherence to the enforcement response plan (ERP), and an industry inspection. The City currently has six (6) Significant Industrial Users (SIUs), four (4) of which are categorical. Two SIUs were in significant non-compliance (SNC) for reporting during this review, one of which was also in SNC for permit limits violations. The plant did not have any limits violations since the last PCI. Overall, the inspection showed the pretreatment program to be run very proficiently. Please refer to the attached inspection report for further comments. If you have any questions please contact Jenifer Carter at (336) 771-4957. Sincerely, W. Corey Basinger Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality cc: WSRO Files SWP Central Files Monti Hassan — PERCS Unit North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown Street, Winston-Salem, NC 27107 Phone: (336) 771-50001 Fax: (336) 77146301 Customer Service: 1-877-623-6748 Internet: hftp://portal.ncdenr.org/web/wq One NorthCarolina Naturally An Equal Opportunity 1 Affirmative Action Employer NORTH CAROLINA DIVISION OF WATER QUALITY ` PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION [Complete Prior To PCI• Review Program Info Database Sheet(s)l 1. Control Authority (POTW) Name: City of Thomasville 2. Control Authority Representative(s): Misty Conde 3. Title(s): Pretreatment Coordinator/Lab Supervisor/Back-up ORC 4. Last Inspection Date: 01 /19 /12 Inspection Type: ❑ PCI ® Audit 5. Has Program Completed All Requirements from the Previous Inspection or Program Info Sheet(s)? ® Yes ❑ No 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ Yes ® No Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ Yes ❑ No PCS CODING Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector �l N r n n 2 4 1 1 2 01 03 13 � 0 Fac. Type 0 (FACC) `J (DTIA) (TYPI(INS 7. Current Number Of Significant Industrial Users SIUs ? 6 P) SIUS 8. Current Number Of Categorical Industrial Users CIUs ? 4 CIUS 9. Number of SIUs Not Inspected B POTW in the Last Calendar Year? See comments 0 10. Number of SIUs Not Sam led B POTW in the Last Calendar Year? No dischar a/closed 0 11. Enter the Higher Number of 9 or 10 0 NOIN 12. Number of SIUs With No IUP, or With an Expired IUP — 0 NOCM 13. Number of SIUs in SNC for Either Reporting or Limits Violations During Either of the Last 2 2 PSNC Semi -Annual Periods Total Number of SIUs in SNC 14. Number of SIUs in SNC For Reporting DuringEither of the Last 2 Semi -Annual Periods 2 MSNC 15. Number of SIUs In SNC For Limits Violations DuringEither of the Last 2 Semi -Annual Periods 1 SNPS 16. Number of SIUs In SNC For Both Reporting and Limits Violations During Either of the Last 2 1 Semi-annual Periods POTW INTERVIEW _ 17. Since the Last PCI, has the POTW had any POTW Permit Limits Violations? ❑ Yes ® No If Yes, What are the Parameters and How are these Problems Being Addressed? 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial ❑ Yes L9 No Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC during either of the Last 2 Semi- SNC for Limits: Custom Drum (Cd, Ni, Zn) Annual Periods? Have any Industries in SNC (During Either of the Last 2 SNC for Reporting: Custom Drum & Gresco Semi -Annual Periods) Not Been Published for Public Notice? Not Published: To be published in February (May refer to PAR if Excessive SIUs in SNC) 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, N/A Has a Signed Copy of the Order been sent to the Division? 21. Are Any Permits Or Civil Penalties Currently Under Adjudication? If Yes, Which Yes ® No Ones? LTMP/STMP FILE REVIEW: 22. Is the LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® Yes ❑ No ❑ N/A 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® Yes ❑ No ❑ N/A 24. Is the LTMP/STMP Data Maintained in a Table or Equivalent? ® Yes El No Is the Table Adequate? ®Yes ❑ No 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO DWQ Inspector, please verify! 26. If NO to 23 - 26, list violations: 27. Should any Pollutants of Concern be Eliminated from or Added to the LTMP/STMP? El Yes ® No If yes, which ones? Eliminated: Added: NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 1 �..• � ��.-.��...a=�.,�..a. � � a.vvav-aa•a i.a..i.a.aa�a. a�a a�u r au yr - a avwvaa.va�. rr i vt rr uaw, vva uy a va rr 11GJ VViJ�' Vll 1V�l(LLL11ilVa11Va1G 1a1 their files, complete with supporting documents and copy of PERCS Approval Letter, and dates consistent with Program Info: Program Element Last Approval Date In file Date Next Due, If A61icab Headworks Analysis A 06/06/2011 ® Yes ❑ No 10/01/2015 Industrial Waste Survey IWS 09/20/2010 ® Yes ❑ No 04/30/2015 Sewer Use Ordinance SUO 06/05/2007 ® Yes ❑ No completed... to be submitted Enforcement Response Plan RP 10/09/2008 ® Yes ❑ No Long Term Monitoring Plan (LTMP) 07/22/2009 ® Yes ❑ No INDUSTRIAL USER PERMIT (IUP) FILE REVIEW(3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION) 29. User Name 1. Custom Drum 2. 3. 30. IUP Number 0029 31. Does File Contain Current Permit? 0 Yes ❑ No ❑ Yes ❑ I❑ Yes ❑ No 32. Permit Expiration Date 1 01/31/16 33. Categorical Standard Applied I.E. 40 CFR, Etc. Or N/A—� 34. Does File Contain Permit Application Completed Within One Year Prior 10 Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No J to Permit Issue Date? 35. Does File Contain an Inspection Completed Within Last Calendar Year? ® Yes ❑ No ❑ Yes ❑ Ro-11 ❑ Yes ❑ No 36. a. Does the File Contain a Slug/Spill Control Plan? a. ®Yes []No a. ❑Yes QNo a. ❑Yes ❑No b. If No, is One Needed? See Inspection Form from POT b. []Yes ❑No b. []Yes []No 11 b. []Yes []No 37. For 40 CFR 413 and 433 TTO Certifiers, Does File Contain a Toxic ❑Yes❑No®N/A ❑Yes❑WIN/A ❑Yes❑No❑N/A Organic Management Plan TOMP ? 38. a. Does File Contain Original Permit Review Letter from the Division? a. ®Yes ❑No a. []YesQNo a. ❑Yes ❑No b. All Issues Resolved? b.❑Yes❑No®N/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A its Sampling as Required by IUP, including flow? 40. Does File Contain POTW Sampling Chain -Of -Custodies? ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its ®Yes❑No❑N/A o❑N/A i7r ❑Yes❑No❑N/A Sampling as Required b IUP, includingflow? 41b. During the Most Recent Semi -Annual Period, Did SILT submit all reports ❑Yes®No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A on time? 42a. For categorical IUs with Combined Wastestream Formula (CAT), does ❑Yes❑NoON/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 11 file include process/dilution flows as Required b IUP? 42b. For categorical IUs with Production based limits, does file include ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A production rates and/or flows as Required by IUP? 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A All Limits Non -Compliance from Both POTW and SIU Sampling? 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A All Re ortin -Compliance from SIU Sampling? 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- a.❑Yes❑No®N/A a.❑Yes❑No❑N/A a.❑Yes❑No❑N/A Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? b.❑Yes❑No®N/A b.pYes❑No❑N/A b.❑Yes❑No❑N/A c. If applicable, Did POTW resample within 30 days of becoming aware To resample January c.❑Yes❑No®N/A c.❑Yes❑No❑N/A of SIU limit violations in the POTW's sampling of the SIU? c.❑Yes❑No❑N/A 45. During the Most Recent Semi -Annual Period, Was the SIU in SNC? i ® Yes ❑ No 1 ❑ Yes ElNo ElYes [INo 46. During the Most Recent Semi -Annual Period, Was Enforcement Taken ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A as Specified in the POTWs ERP OVs, Penalties, timing,etc. ? 47. Does the File Contain Penalty Assessment Notices? I ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 48. Does The File Contain Proof Of Penalty Collection? Penalty letter not ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A received by industry et 49. a. Does the File Contain Any Current Enforcement Orders? a. ❑Yes ®No a. —_-]Yes []No a. ❑Yes ❑No b. Is SILT in Compliance with Order? b. ❑Yes []No 11 b. ❑Yes ❑No b. ❑Yes [INo 50. Did the POTW Representative Have Difficulty in Obtaining Any of This ❑ Yes ®No ElYes ❑ No ❑Yes El No Requested Information For You? 11 NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 2 FILE REVIEW COMMENTS: No problems noted INDUSTRY INSPECTION PCS CODING: Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector Fac. Type ❑N N C 0 0 2 4 1 1 2 01 03 13 ID SO (DTIA) (TYPI) (INSP) (FACC) 1. Industry Inspected: Gresco (ATTL Products Inc.) 2. Industry Address: 216 East Holly Hill Rd, Thomasville, NC 27360 3. Type of Industry/Product: Mixing and repackaging of non -hazardous chemicals 4. Industry Contact: Randy Ransom Phone: 336 474-3500/ Cell: 336 406-2885 Fax: 336 475-0100 5. Does the POTW Use the Division Model Inspection Form or Equivalent? ® Yes ❑ No 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview ® Yes ❑ No B. Plant Tour ® Yes ❑ No C. Pretreatment Tour ❑ Yes ❑ No D. Sampling Review ® Yes ❑ No E. Exit Interview ® Yes ❑ No Industrial Inspection Comments: No deficiencies noted. Misty is well adept at performing industry inspections. This particular industry buys products, creates new mixtures, re -packages and sells new products. It was verified during the inspection that no hazardous materials are being handled, and that no chemical reactions are taking place as a result of the mixing. That and the fact that the SIC code provided by the industry does not suggest that this a category of industry regulated by the Code of Federal Regulations. Misty has communicated this to the PERCS unit in Raleigh, who will make the final determination if an Industrial User Permit is required. If not, it will be up to the City's discretion as to whether or not a permit is warranted for Gresco, based on factors such as overall risk to the plant and the health and safety of its staff. Due to changing email addresses at Gresco during the IU Permit Renewal Process and resulting miscommunication, 3`d and 4th quarter sampling was missed in 2012. Ms. Conder has required Gresco to perform two extra sampling events in January 2013 to make up for the missed sampling. OVERALL SUMMARY AND COMMENTS: Comments: Requirements: Submit the updated SUO to PERCS for Approval Recommendations: NOD: ❑ Yes ® No NOV: ❑ Yes ® No QNCR: ❑ Yes ® No POTW Rating: Satisfactory Marginal ❑ Unsatisfactory ❑ PCI COMPLETED BY: Jenifer Carter DATE: January 14, 2013 NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 3 ATT NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Charles Wakild, P.E. John Skvarla Governor Director Secretary January 8, 2013 Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Industrial User Pretreatment Permit Renewal Program: City of Thomasville NPDES Permit No. NCO024112 Davidson County Dear Ms. Conder: N.0RECEIVED fENR JAIL 2 5 2013 Winston-Sa1em Reoion2l off fee The Pretreatment, Emergency Response, ,and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Industrial User Pretreatment Permit (IUP) renewal submitted by the City of Thomasville for the following Significant Industrial User (SIU). The IUP was initially received by the Division on March 20, 2012, followed by more information received on January 4, 2013, through email. IUP # 1SIU Name 140 CFR 0012 lGresco Manufacturing, Inc. N/A The review with the recent information received, indicates that the IUP is adequate and the minimum requirements of 15A NCAC 2H .0905 and .0916 and 40 CFR 403.8(f)(1)(iii) are met. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti. Hassan(o-),ncdenr.gov] or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah. Gore@ncdenr.gov]. Sincerel Chart W kit , P.E. mh/thomasviIle. iup.ren.023 cc: Jenifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 NorthCarofina Internet: www.ncwaterqualit .org Natunal& An F,� 1 (lnnnrhm4v I Aff rmnfivo Artinn FmnlnvA..f Carter, Jenifer From: Conder, Misty [Misty.Conder@thomasville-nc.gov] Sent: Friday, January 04, 2013 2:13 PM To: Hassan, Monti Cc: Carter, Jenifer Subject: Gresco permit renewal Monti, hi getting ready for Jenifer's inspection, I realized Gresco had slipped through the cracks and we never got the approval of their permit. You wanted clarification of exactly which subpart they fall under for the 414 categorical listing. I had sent them an e-mail requesting clarification but never got a response back. They apparently never got the e-mail, and at sometime had changed their e-mail address. In any case, I took the opportunity of meeting with them during Jenifer's inspection to see if we could get the permit issues resolved. Based on our discussions, Gresco's SIC code does not apply to any of the listed SIC codes for the various subparts for 414. Mr. Ransom stated they were not commodity (Subpart F) and that the only thing close might be Subpart G or Subpart H. However he didn't feel they were a bulk chemical manufacturer (Subpart G), they blend chemicals, rather than actually manufacturing them. In fact, Mr. Ransom stated that there is no chemical reaction occurring in their mixed products. Even after time, each of the components used to make their blend can be analyzed individually and unchanged in the product. So there does not appear to be any manufacture of a chemical in that sense. And again in both the bulk and the specialty subparts specific SIC codes are listed and Gresco does not fall under those codes. Thus, I don't see that they have any monitoring requirements. It is my belief and Jenifer agreed that it appears that Gresco does not actually need a permit. Mr. Ransom had been interested last year in dropping his permit but changed his mind at the last minute because he thought he would sell the business and that the permit would be transferrable. He now understands that the permit is not transferrable and is no longer looking at selling his business. Thus he may consider requesting dropping his permit again. In order to resolve the renewal issue, can we approve the permit based on the fact that they are doing more monitoring than is necessary or required at this point? Then if they choose to drop the permit, they can make the request to drop. But as of now, he doesn't meet flow triggers or the 5% limits, and although he blends organic chemicals, he doesn't really fall under any of the subparts for the 414 categorical listing that would require a permit. If Mr. Ransom comes up with some other process for business expansion, it is likely that he would need a different permit anyway and that could be addressed in the future. Laboratory Supervisor - Pretreatment Hamby Creek WWTP Thomasville, NC Ph: 336-475-4246 Fax: 336-476-0130 SV/`/�.c' NCDE�IR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Chuck Wakild, P.E. Governor Director December 28, 2012 Subject: End of 2012 Pretreatment Mailing Dear Pretreatment Professionals: Dee Freeman Secretary As we draw to the close of another great pretreatment year, I wanted to provide you an update on some issues, inform you on this year's upcoming workshops and distribute the Pretreatment Program Info Database sheets. 1) NC Pretreatment Professionals Honor Roll: In case you missed the Annual Pretreatment Conference held September 23-25t' in Wrightsville Beach, this year's addition to the Honor Roll is Janna Scherer with Moore County. 2) Rulemaking: The following rule revisions became effective January 1, 2012.. More detail on both of these topics will be presented at the 2013 Pretreatment Annual Report Workshops. a. The requirement to judge compliance of monthly average and daily max limits for the same parameter separately. b. Compliance judgment for any IU in violation of .0903 (34) Parts (C), (D) or (H). 3) Model Sewer Use Ordinance (SUO): The revised NC DWQ Model SUO posted on our website in August of 2011reflects the revisions to NCAC 15A 02H .0900. Updated SUOs (in draft form is sufficient) are due to the Division by December 31, 2012. All POTWs must include the SUO Checklist updated August 2011 when submitting their SUO for review. Documentation of adoption and an attorney's statement are required at the time of adoption. Please contact PERCS pretreatment staff as soon as possible if your program has not yet submitted an updated SUO by this due date. In addition, review your Enforcement Response Plan (ERP) to determine if any changes are required due to changes made in the SUO. In particular, if you decided to take advantage of the change from 30 days to 45 days to be considered SNC for reporting your ERP may need revision. 4) Metal Standards Triennial Review: Request for review of the fiscal analysis prepared for proposed amendments to the Surface Water Quality Standards Rule is an information item on the Environmental Management Commission (EMC) agenda for January 10, 2013. Public Hearings are anticipated for early 2013. 5) Division Review of IUPs: The Division continues implementation of the streamlined permit review process. After attending the IUP workshop and a thorough Division review of three program IUPs, a permit writer may be approved to participate in this process. Permits submitted under this process are not subject to a full Division review. Benefits to the POTW include less paperwork to submit and immediate approval of your permits. More information is posted on the Permit Writing Guidance page of our website. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Ogle Phone: 919-807-6300 \ FAX: 919.807-6492 \ PERCS Unit FAX: 919-807-6489 \ Customer Service: 1-877-623-6748 NCO rth fC�ay�rrolina Internet: http://portal.ncdenr.om/webtwq/ PERCS Unit: http://portal.ncdenr.om/web/wa/swo/ps/pret � I L ilt i[CC An Equal Opportunity \ Affirmative Action Employer End of 2012 Pretreatment Mailing Page 2 of 2 December 28, 2012 6) Staff Assignments: Staff assignments remain the same. We continue to meet our goals for project review of 30 days for IUPs and SIU drops and 90 days for ERP, HWA, IWS, LTMP and SUO. Please note that PERCS has committed to a 30 day review of updated SUO submissions due to the 2011 Rule changes. Monti Hassan, 919-807-6314 [monti.hassan@ncdenr.gov]: Chowan, Hiwassee, Little Tennessee, Lumber, Neuse, New, Roanoke, Yadkin Sarah Morrison, 919-807-6310 [sarah.morrison@ncdenr.gov]: Broad, Cape Fear, Catawba, French Broad, Tar -Pamlico. 7) Workshops: The following workshops are planned for 2013. The invitation and directions for these workshops are posted on the Training page of our website: http://portal.ncdenr.org/web/wq/swp/ps/pret/training. Please register by emailing your pretreatment staff member and please do so early, as space is limited at each site. Pretreatment Annual Report (PAR) — January 31 and February 5. Headworks Analysis (HWA) — February 28, March 5, October 24 and October 29. Industrial User Pretreatment Permit (IUP) Writing — Per demand. We presented 4 IUP workshops in 2012 and had great attendance. We will be working with pretreatment staff in the piedmont/western regions to schedule a workshop for those that have already expressed interest. Please contact your pretreatment staff member if you are interested in attending this workshop. 8) Pretreatment Program Info Database Sheets: Please review your attached program info sheet and historical SNC sheets, if applicable, and make necessary updates to any of the information presented. Send the corrected sheets back with your PAR, due March 1, 2013. If all the information was correct, please indicate that in your PAR. Especially note the due dates as this may be the only reminder you get. Please note: a. All pretreatment programs (full and modified) must submit a PPS form with their PAR per an EPA requirement of the State. b. Historical SNC sheets only list currently Active SIUs that had SNCs from 2005-2011. 9) Email Addresses: PERCS often uses email to send out mass mailings. To make this an effective and cost saving tool, we ask that you keep PERCS updated on your current email address as well as which staff member is the "primary" contact for your POTW - see "prim" field next to staff names on Program Info sheet, and email field below names. As always, please contact your pretreatment staff member (as listed above) or me at 919-807-6383 [email: Deborah. Gore@ncdenr.gov] with any questions or comments. Sincerely, Deborah Gore, PERCS Unit Supervisor Dg/dec2012_mass_mailing Enclosures: Program Info sheet(s) Historical SNC sheet(s), if applicable Cc: PERCS Pretreatment Staff (via email) All RO Pretreatment Contacts (via email) Carter, Jenifer From: Beck, Allen [Allen.Beck@thomasville-nc.gov] Sent: Thursday, December 06, 2012 11:16 AM To: Carter, Jenifer; Basinger, Corey Cc: Smith, George; Huffman, Morgan Subject: 12-6-12 City of Thomasville Maintenance Notification Jenifer and Corey, I just talked with George Smith @ 11:05 and informed him that we will need to shut down our UV disinfection system in order to safely install a valve operator breaker in the system. The down time from shut down to re -start is anticipated to be approximately 15 minutes and minimal to no environmental impact is anticipated. If there are questions please feel free to contact me. Thanks, Allen Allen Beck Wastewater Plants Superintendent City of Thomasville, NC 2736o Phone - (336) 475-4246 Division of Water Quality September 6, 2012 To: Corey Basinger Regional Supervis , Surface ater Protection, WSRO Through: Cindy A. Moore Supervisor, Aquatic Toxicology Unit From: Carol Hollenkamp �` Quality Assurance O cer, Aquatic Toxicology Unit Subject: Whole effluent toxicity test results Thomasville WWTP NPDES Permit # NCO024112/001 Davidson County The aquatic toxicity test using flow -proportional composite samples of effluent discharged from Thomasville WWTP has been completed. Thomasville WWTP has a permitted effluent discharge that is 4.0 MUD entering Hamby Creek (7Q10 of 0.43 CFS). Whole effluent samples were collected on August 7 and August 9 by Jenifer Carter and facility representative Vince Llenza for use in a chronic Certodaphnia dubia pass/fail toxicity test. The test using these samples resulted in a pass. Toxicity information follows. Test Type Test Concentrations Test Result Control Survival Control Mean Reproduction Test Treatment Survival Treatment Mean Reproduction First Sample pH First Sample Conductivity First Sample Total Residual Chlorine Second Sample pH Second Sample Conductivity Second Sample Total Residual Chlorine 3-Brood Ceriodaphnia dubia pass/fail 90% sample Pass 100% 18.6 100% 23.9 7.46 SU 455 micromhos/cm <0.1 mg/L 7.41 SU 460 micromhos/cm <0.1 mg/L Test results for the above samples indicate that the effluent would not be predicted to have water quality impacts on receiving water. These samples were split and tested by Meritech, Inc. The chronic Ceriodaphnia dubia pass/fail toxicity test run by Meritech, Inc. also resulted in a pass. Please contact us if further effluent toxicity monitoring is desired. We may be reached at (919) 743-8401. Basin: YAD07 cc: Central Files Jenifer Carter, WSRO Aquatic Toxicology Unit Environmental Sciences Section TOXICITY SAMPLE COLLECTION FO ARO FRO MRO RRO WaRO WiRO WSROI_ \ Facility/Water Body i / I �� � rc.t �' � �� NPDES # I NC 1 0 1 0 1,-- 141 / I-P Outfall # L mo/ County FT—)� f C y + Basin/Sub-basin Y21KE%� Receiving Stream --- Collector(s) (print) 4 Grab El Composite Date Began Time Began / %, / :/ �,tn Sampling Site Description Samples per Hour for Hours Date End Time End Container: LD4L (1 gal) PE cubitainer 00ther (describe) # of containers Chlorinated: ❑ Yes [] o Collected on Ice: 011yes ❑ No Shipped on Ice: es ❑ No Method of Shipment: Courier Lj-'gus ❑ Staff ❑ Other (explain): Date/time of transfer to r r ���---•------_ __________ Comments: �1 1 -split" sample, splitting lab name: , ' _1n i ML . ,.i.7' J.J:,,o.:, In ATV 1 nh** ** Pack sample with su i ienr ice zu muuuui.� .r< <� ��»� -� -- _ ------- ector / Date: �.. / Si ature:- a '�`� L (- ,c - torLtabsef.Onnl Temperature Rcd - recei t, °C on Ice RECEIVED CONDUCTIVITY, TRC, date mhos/cm - µmhos/cm mg/L time date date by time time from Lab Comments: ISbip sam les to: DWQ/Environmental Sciences Branch Aquatic Toxicology Unit Mail Service Center 1621 Raleigh, NC 27699-1621 ESB Courier #: 520101 by Street address: 4401 Reedy Creek Road Raleigh, NC 27607 phone: (919)733-2136 NC DENR - Div. Of Water Quality Region — --- OXICITY SAMPLE COLLECTION F071ZR ARO FRO MRO RRO WaRO WiRO WSRO Facility/Water Body NPDES # NC 0 LO ; ' L 1 Outfall # County Basin/Sub-basin /r Receiving Stream Date Began Collector(s) (print) Grab Composite Sampling Site L79rVL.<7i t t Description Samples per Hour for El Hours Date End Time End Container: 2-4L (I gal) PE cubitainer [-]Other (describe) # of containers — Chlorinated: ❑ Yes ®'No Collected on Ice: [ Yes ❑ No Shipped on Ice: EI-Yes ❑ No Method of Shipment: Courier ET Bus ❑ Staff Other (explain): o - Date/time of transfer to er: i - � t"A Z- / '' "%' (see reverse for additional transfers) f l Comments: "S lit'.sam le, splitting lab name: i a * Pack Signature with ice to maintain tempt i. U. V TO 4. U G unlit "ell very lu Fl / V {dlU rt Date:x or Lab Use Only: ATU Sample No. - Temperature a receipt, °C Rcd on Ice RECEIVED date time by from CONDUCTIVITY, mhos/cm - µmhos/cm date time by TRC, mg/ - date time by Lab Comments: IShip samples to z DWQ/Environmental Sciences Branch Aquatic Toxicology Unit Mail Service Center 1621 Raleigh, NC 27699-1621 ESB Courier #: 520101 Street address: 4401 Reedy Creek Road Raleigh, NC 27607 phone: (919)733-2136 LT•YWA IREC91D N.0 neot, of ENR NCD NR AUG 0 2 2012 North Carolina Department of Environment and Natural Resourc s Winston-Salem Division of Water Quality Re ioAel office Beverly Eaves Perdue Charles Wakild, P.E. Uee rreeman Governor Director Secretary July 30, 2012 Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. Box 368 Thomasville, NC 27361 Subject: Pretreatment Review of Industrial User Pretreatment Permit Drop Program: City of Thomasville (NPDES #: NC0024112) Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Industrial User Pretreatment Permit (IUP) drop request submitted by the City of Thomasville for the following Significant Industrial User (SIU). The IUP drop request was received by the Division on July 3, 2012. IUP # 1SIU Name 0030 jUnilin Flooring The review indicates that the IUP drop is adequate and the minimum requirements of 15A NCAC 2H .0905 and .0916 and 40 CFR 403.8(f)(1)(iii) are met. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti.Hassanpncdenr.gov] or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah. Gore@ncdenr.gov]. incerel , I kc iltl "vim m h/th om a svi I le. i u p. d ro p.023 cc: Jenifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 North'rall�C/arofina Internet: www.ncwaterquality.org �atK An Equal Opportunity 1 Affirmative Action Employer �X J r' • RECEIVED ...v�N,D.Dept. of ENR NCDENR AUG 0 2 2012 North Carolina Department of Environment and Natural Resour Division of Water Quality es Winston-Salem Re ioaal office Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director Secretary July 30, 2012 Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Industrial User Pretreatment Permits Program: City of Thomasville (NPDES #: NC0024112) Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Industrial User Pretreatment Permits (IUPs) submitted by The City of Thomasville for the following Significant Industrial Users (SIUs). The IUPs were initially received by the Division on March 20, 2012, followed by revisions/corrections received on July 3, 2012. IUP # SIU Name IUP 0028 Advanced Motorsports Renewal 0008 Brass Craft Renewal 0018 Finch Industries Renewal The review indicates that the IUPs are adequate and the minimum requirements of 15A NCAC 2H .0905 and .0916 and 40 CFR 403.8(f)(1)(iii) are met. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti. Hassan (a�ncdenr.govI or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah. Gore@ncdenr.gov]. ol- ' Nharcerely mh/thomasville. iup. ren.022 cc: Jenifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 7�TOne 1 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 1 v orthCaroli 1a Internet: www.ncwaterquality.org %1 �RtuNR//�/ An Equal Opportunity 1 Affirmative Action Employer (! ► v [ ";/ ........ RECEIVED NCDENR N.C.Dept. of ENR auk a z 2012 North Carolina Department of Environment and Natural Resour es Division of Water Quality Winston-Salem Beverly Eaves Perdue Charles Wakild, P.E. R Governor Director Secretary July 27, 2012 Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Industrial User Pretreatment Permit Renewal Program: City of Thomasville NPDES #: NCO024112 Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Industrial User Pretreatment Permit (IUP) submitted by The City of Thomasville for the following Significant Industrial User (SIU). The IUP was received by the Division on July 3, 2012. IUP # ISIU Name 11up 0031 1McIntyre Metals IRenewal The review indicates that the IUP is adequate and the minimum requirements of 15A NCAC 2H .0905 and .0916 and 40 CFR 403.8(f)(1)(iii) are met. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti. Hassan(o)ncdenr.gov] or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah.Gore@ncdenr.gov]. i cerely Char es a Ild mhlthomasville. iup. ren.021 cc: Jenifer Carter - WSRO Central Files Monti Hassan. PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One 1, 1 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 Noft'� Caro' lna Internet: www.nnity \ Affirmative rg Action a at vigil , An Equal Opportunity 1 Affrmative Action Employer �/ ►' K `�/ w< lee NCDENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Governor Director May 22, 2012 Mr. Kelly Craver City of Thomasville P.O. Box 368 Thomasville, NC 27361 SUBJECT: Compliance Evaluation Inspection City of Thomasville WWTP NPDES Permit #s NCO024112 and NCG110094 Davidson County Dear Mr. Craver: Natural resources Dee Freeman Secretary A Compliance Evaluation Inspection was performed at the City of Thomasville's Hamby Creek Wastewater Treatment Plant (WWTP) on April 24, 2012 by Jenifer Carter of the Winston-Salem Regional Office. Mr. Allen Beck and Ms. Misty Conder were also present for the inspection. The inspection consisted of an on -site inspection of the treatment facility and stormwater outfalls, and a review of related files. NCO024112 There have been no NPDES limits violations since the last plant inspection in June 2010. Overall, the plant appeared to be well -maintained and operating properly. When comparing lab data to the submitted Discharge Monitoring Reports, several discrepancies were noted with the BOD and Conductivity data. These were thought to be due to transcription and/or formatting problems, and none of the errors led to a change in compliance status. Ms. Conder, lab supervisor, said a complete review of similar data would be conducted, and amended DMRs submitted as needed. NCG110094 Mr. Beck has been tasked with keeping track of the NPDES stormwater permit and its requirements. The stormwater outfalls were well marked. Each outfall drains to the same creek along the property line, and there was a discussion as to whether or not one common downstream point could be used instead of each point that enters the creek. It would be more difficult to pinpoint a cause should a problem occur, as the creek receives runoff from unknown upstream sources as well. If you choose to use one common point, be prepared to investigate the cause of any problems that arises. The Stormwater Pollution Prevention Plan (SPPP) is required to be updated annually. The SPPP needs to be updated to include plant upgrades completed in 2009, as well as City property across Baptist Childrens Home Road, which has been and can be used in emergencies for dumping sludge. Any BMPs utilitized to keep the sludge on site (i.e. earthen berm) should be included, as well as any addition outfalls that drain the site. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-4630 \ Customer Service: 1-877 623-6748 Internet: www.ncwaterquality.org continued on reverse... One NorthCarolina atzmal if An Equal Opportunity \ Affirmative Action Employer Qualitative monitoring has been conducted and documented as required at each outfall. Analytical monitoring is not required since no vehicle maintenance is performed on site. Staff stormwater training is required annually. Training has not been documented. Please make sure the required training is documented, with records being maintained along with the SPPP. Overall, the WWTP was compliant with its NPDES permits, though a little more oversight on the paperwork end of things may be warranted. Please review the enclosed inspection form for more detailed information from the inspection. If you have any questions, please call Jenifer Carter at (336) 771-4957. Sincerely, W. Corey Basinger Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality attachments cc: Mr. Allen Beck (same address) Ms. Misty Conder (same address) SWP Central Files WSRO SWP Files s. United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 INI 2 15 I 31 NCO024112 111 121 12/04/24 117 181 C I 19I S I 20I I Remarks 21111111111111111111111111111111111111111111111i6 Inspection Work Days Facility Self -Monitoring Evaluation Rating 61 QA ------------------ =------- Reserved —--------- --------- 67I 169 70131 711 N I 721 N I 73 L U 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:00 AM 12/04/24 09/08/01 Hamby Creek WWTP Exit Time/Date Permit Expiration Date 110 Optimist Park Rd Thomasville NC 27360 12:45 PM 12/04/24 14/04/30 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Allen R Beck//336-475-4246 / Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Kelly Craver,PO Box 368 Thomasville NC 273610368/Assistant City No Manager/336-475-4220/3364754283 Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit ■ Flow Measurement Operations & Maintenance ■ Records/Reports Self -Monitoring Program E Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jenifer Carter WSRO WQ//336-771-5000/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date 4 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 .q NPDES yr/mo/day Inspection Type 3I NCO024112 I11 12I 12/04/24 117 18I CI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page # 2 L Permit: NCO024112 Inspection Date: 04/24/2012 Owner - Facility: Hamby Creek WWTP Inspection Type: Compliance Evaluation Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: There are only to final clarifiers. There is not a re -aeration lagoon, rather two re -aeration tanks that are considered the 5th stage of the Bardenpho process. There are four sludge holding tanks (formerly digesters) and a belt press. Record Keeping Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain -of -custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? Has the facility submitted its annual compliance report to users and DWQ? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? Yes No NA NE nn■n n■nn n■nn ■nnn ■nnn Yes No NA NE Page # 3 Permit: NCO024112 Inspection Date: 04/24/2012 Owner - Facility: Hamby Creek WWTP Inspection Type: Compliance Evaluation Record Keeping Comment: Several discrepencies werer noted between the Conductivity and BOD lab data vs what was submitted on the DMRs. None of the errors lead to a change in compliance status, and were due to transcription and/or formatting errors. Amended DMRs to be submitted as needed after a thorough internal review is completed. Influent Sampling # Is composite sampling flow proportional? Is sample collected above side streams? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is sampling performed according to the permit? Comment: Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Flow Measurement - Influent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: The chart recorder is not used for compliance purposes. The flow meter is used for reporting and is considered to more accurate, as its calibration is checked annually. Yes No NA NE Yes No NA NE Yes No NA NE ■nnn ■nnn ■nnn ■ n n n ■nnn ■nnn Yes No NA NE Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ 0 n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ n n n Judge, and other that are applicable? Page # 4 W Permit: NCO024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 04/24/2012 Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Comment: Bar Screens Yes No NA NE Type of bar screen a.Manual ■ b.Mechanical ■ Are the bars adequately screening debris? ■ n n n Is the screen free of excessive debris? ■ n Is disposal of screening in compliance? ■ n n n Is the unit in good condition? ■ n n n Comment: The manual bar screen is used as back-up during high flows and maintenance. Grit Removal Yes No NA NE Type of grit removal a.Manual n b.Mechanical ■ Is the grit free of excessive organic matter? ■ n n n Is the grit free of excessive odor? ■ n n n # Is disposal of grit in compliance? ■ n n n Comment: Oxidation Ditches Yes No NA NE Are the aerators operational? ■ n n n Are the aerators free of excessive solids build up? ■ n n Q # Is the foam the proper color for the treatment process? ■ ■ n n Does the foam cover less than 25% of the basin's surface? ■ n n n Is the DO level acceptable? ■ n n n Are settleometer results acceptable (> 30 minutes)? n n n ■ Is the DO level acceptable?(1.0 to 3.0 mg/1) ■ n n n Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes) n n n ■ Comment: Nutrient Removal Yes No NA NE Page # 5 Permit: NC0024112 Owner - Facility: Hamby Creek WWTP ` Inspection Date: 04/24/2012 Inspection Type: Compliance Evaluation Nutrient Removal Yes No NA NE # Is total nitrogen removal required? # Is total phosphorous removal required? Type # Is chemical feed required to sustain process? Is nutrient removal process operating properly? Comment: Pumps-RAS-WAS Are pumps in place? Are pumps operational? Are there adequate spare parts and supplies on site? Comment: Chemical Feed Is containment adequate? Is storage adequate? Are backup pumps available? Is the site free of excessive leaking? Comment: Chemical feed (alum, feric, caustic, acid) available if needed, though nothing currently being added. Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately'/< of the sidewall depth) Yes No NA NE Yes No NA NE Page # 6 Permit: NC0024112 Inspection Date: 04/24/2012 Owner - Facility: Hamby Creek WWTP Inspection Type: Compliance Evaluation Secondary Clarifier Comment: sludge depth less than 3 feet in 12-foot deep clarifier during the inspection. Filtration (High Rate Tertiary) Type of operation: Is the filter media present? Is the filter surface free of clogging? Is the filter free of growth? Is the air scour operational? Is the scouring acceptable? Is the clear well free of excessive solids and filter media? Comment: Disinfection - UV Are extra UV bulbs available on site? Are UV bulbs clean? Is UV intensity adequate? Is transmittance at or above designed level? Is there a backup system on site? Is effluent clear and free of solids? Comment: one channel of three used at a time. Pump Station - Effluent Is the pump wet well free of bypass lines or structures? Are all pumps present? Are all pumps operable? Are float controls operable? Is SCADA telemetry available and operational? Is audible and visual alarm available and operational? Comment: Solids Handling Equipment Is the equipment operational? Is the chemical feed equipment operational? Is storage adequate? Yes No NA NE Yes No NA NE Cross flow ■❑❑❑ ■nn❑ ■❑❑n ❑n■❑ ❑❑■❑ ■n❑❑ Yes No NA NE ■nn❑ ■❑❑❑ ■n❑❑ ■❑❑❑ ■❑❑❑ ■000 Yes No NA NE Yes No NA NE Permit: NCO024112 Inspection Date: 04/24/2012 Owner - Facility: Hamby Creek WWTP Inspection Type: Compliance Evaluation Solids Handling Equipment Is the site free of high level of solids in filtrate from filter presses or vacuum filters? Is the site free of sludge buildup on belts and/or rollers of filter press? Is the site free of excessive moisture in belt filter press sludge cake? The facility has an approved sludge management plan? Comment: There is a cannibal solids reduction process utilizing two interchange bioreactors that receives some filtered RASMAS. There are 4 sludge holding tanks and a belt press. Standby Power Is automatically activated standby power available? Is the generator tested by interrupting primary power source? Is the generator tested under load? Was generator tested & operational during the inspection? Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Is the generator fuel level monitored? Comment: The cannibal system and belt press are shut down by the SCADA system in the event of a power loss. The generators are tested monthly. Fuel is provided by Rex Oil Company as needed. Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: Regular visits to the effluent pipe should be made with a right of way properly maintained to allow access. It is recommended that contact be made with the new land owners in order to establish a working relationship with them. Yes No NA NE ■nnn ■nnn ■nnn ■nnn Yes No NA NE Yes No NA NE nnn■ nnn■ nnn■ Page # 8 A'4 ' jfn NCDENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Governor Director May 14, 2012 Ms. Misty Conder City of Thomasville P.O. Box 368 Thomasville, NC 27361 Subject: Pretreatment Annual Report Review City of Thomasville WWTP (NC0024112) Dear Ms. Conder: Natural Resources Dee Freeman Secretary The Pretreatment staff of the Division of Water Quality's Winston-Salem Regional Office has reviewed the Pretreatment Annual Report (PAR) covering January through December 2011. This PAR was received on March 26, 2012. Minor corrections to the PAR were received as requested on May 11, 2012. Our review indicates that the PAR is adequate and satisfies the requirements of 15A NCAC 2H .O908(b) and the Comprehensive Guidance for North Carolina Pretreatment Programs. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact me at (336) 771-4957 (Jenifer.Carter@ncdenr.gov) or Monti Hassan at (919) 807-6314 (Monti.Hassan@ncdenr.gov). Sincerely, cic�6_ Jemfer Carter Environmental Specialist Winston-Salem Regional Office Division of Water Quality cc: PERCS Unit — Monti Hassan WSRO Files SWP — Central Files North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org Nne orthCarolina An Equal Opportunity 1 Affirmative Action Employer NCDENR North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mr. Kelly Craver City of Thomasville P.O. Box 368 Thomasville, NC 273610368 Subject: NOTICE OF VIOLATION NOV-2012-MV-0017 Permit No. NCO024112 Hamby Creek WWTP Davidson County Dear Mr Craver: Division of Water Quality Charles Wakild, P.E. Director March 13, 2012 A review of Hamby Creek WWTP's monitoring report for December 2011 showed the following violations: Dee Freeman Secretary Parameter Date Frequency Required Violation Chromium, Total (as Cr) 12/03/11 Weekly 0 of 1 required value reported Selenium, Total (as Se) 12/03/11 Weekly 0 of 1 required value reported Nickel, Total (as Ni) 12/03/11 Weekly 0 of 1 required value reported Mercury, Total (asHg) 12/03/11 Weekly 0 of 1 required value reported Lead, Total (as Pb) 12/03/11 Weekly 0 of 1 required value reported Cyanide, Total (as Cn) 12/31/11 2 X month 0 of 2 required value reported Remedial actions, if not already implemented, should be taken to correct the above noncompliance problem. Submit amended DMR if necessary to both Central Files and this office. Please be aware that these violations of your NPDES permit, and any additional violation of State law, could result in enforcement action by the Division of Water Quality. If you should have any questions, please do not hesitate to contact Jenifer Carter at (336) 771-4957. cc: SWP — Central Files W.$RO Files North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-5000 \ FAX: 336-7714630 \ Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org Sincerely, W. Corey Basinger Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality Nne orthCarolina Natura"b, An Equal Opportun� 1 Afrmative Action Employer 1 Carter, Jenifer From: Gore, Deborah Sent: Wednesday, May 09, 2012 12-59 PM To: Misty.Conder@thomasviIle-nc.gov Cc: Carter, Jenifer; Hassan, Monti Misty, Jenifer called me the other day and mentioned that you are interested in taking Gresco off the SIU list. We were concerned that they might be categorical and I wished I had pulled the 40 CFR out right then, but I wanted to get the permit file... Anyway, there are no pretreatment standards for 415 — Inorganic chemical manufacturing so they are not considered categorical. I didn't see a new SUO for Thomasville, so you'll have to evaluate if they are a SIU based on the definition currently in your SUO — 5% of any POC or 25,000 gpd of process wastewater. If you need any assistance in making that determination, give Monti or me a call. Deborah Deborah Gore PERCS Unit Supervisor 919-807-6383 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. NOV- -mV- (D(-I- Cover Sheet from Staff Member to Regional Supervisor DNIR Review Record Facility: Permit/Pipe No.: N�00,�24-1 I--)- Month/Year J�C • �a� Parameter Date Parameter Dated Parameter i2 t�h 12 N� Other Violations Monthly Average Violations Permit Limit DMR Value Weekly/Daily Violations Permit Limitll'vpe DMR Value Monitoring Frequency Violations Permit Frequency (,19a -L� J-t* . Values Reported % Over Limit Over Limit # of Violations 1 1 r✓ Completed by: ) ��� Date: G2 Regional Water Quality Is Supers isor Signoff: Date: �G� YIF 4* Mja NCDENR North Carolina Department of Environment and Nat6ral Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Governor Director February 15, 2012 Mr. Kelly Craver, City Manager City of Thomasville P.O. Box 368 Thomasville, NC 27360 SUBJECT: Pretreatment Audit Inspection (PAI) City ofThomasville NPDES Permit #NC0024112 Davidson County Dear Mr. Craver: Resource,s Dee Freeman Secretary On January 19, 2012, Jenifer Carter of the Winston-Salem Regional Office performed an audit of the City of Thomasville's pretreatment program. Ms. Misty Conder was present for the inspection. The purpose of this inspection was to determine the effectiveness of the pretreatment program and included a review of pretreatment program elements, POTW plant performance, industry monitoring data, adherence to the enforcement response plan (ERP) and an industry inspection. The City currently has seven (7) Significant Industrial Users (SIUs), four (4) of which are categorical. AMC was in significant non-compliance (SNC) for reporting during the last semi-annual period of 2011. There were no other industries in SNC for reporting or limits violations during the last two semi-annual periods. The attached audit report evaluates twelve (12) areas. Each area is noted in the report, with observations and comments. Overall, the inspection showed the pretreatment program to be well implemented. Please refer to the attached inspection report for further comments. If you have any questions please contact Jenifer Carter at (336) 771-4957. Sincerely, attachment cc: SWP — Central Files WSRO Files Sarah Morrison — PERCS Unit Ms. Misty Conder (same address) North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-4630 \ Customer Service: 1-877 623 6748 Internet: www.ncwatergLlaiity.org W. Corey Basinger Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality NorthCarolina Naturally An Equal Opportunity `, Affirmative Action Employer MMA NCD NR NORTH CAROLINA DIVISION OF WATER QUALITY PRETREATMENT AUDIT REPORT Background Information [Complete prior to audit; review Program Info Database Sheet(s)] 1. Control Authority (POTW) Name: City of Thomasville 2. Control Authority Representative(s): Misty Conder 3. Title(s): Pretreatment Coordinator 4. Address of POTW: Mailing P.O. Box 368 City Thomasville Zip Code 27360 Phone Number 336-475-4220 Fax Number 336-475-4283 E-Mail Misty.Conder(a)thomasville-nc.gov 5. Audit Date 01/19/2012 6. Last Inspection Date: 01/19/2011 Inspection Type: ® PCI ❑ Audit 7. Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? ®Yes ❑ No If No, Explain. 8. In the last year has the POTW experienced any NPDES or Sludge Permit compliance problems? ❑Yes ® No If Yes, Explain. 9. Is POTW under an Order That Includes Pretreatment Conditions? ❑Yes ® No PCS (WENDBKodiniz Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector Fact. Type N �NIC10 10 12 14 11 11 10 �01 119112 U U (DTIA) (TYPI) (INSP) (FACC) 10. Current ...................................................... Users .... 11. Current Number ofCategorical Industrial Users(CIUS)?......................................................................._.............................................. 4 _.... CIUS. .................................I.__.................................... 12. Number of SIUs Not Inspected by POTW in the Last Calendar Year? (SIU closed1 1 ........... .......................................................I...... ..................................................................................................._......_.............................................. 13. Number of SIUs Not Sampled, by POTW in the Last Calendar Year? 0 ............................................................................................................................................. 14. Enter the Higher Number of 12 or..1.3................................................................................................................................................................................. 1.................. NOIN... ........................................_........................................................... . 15. Number of SIUs with No IUP, or with an Expired IUP_......_..........................._........._............................._.........................................._.. 1 ^ NOCM ........................................_...............................__...._................................................... . 16. Number of SIUs in SNC for Either Reporting or Limits Violations During Either of Last 2 0 PSNC Semi -Annual Periods (Total Number of SIUs in.SNC) ................................................................................................................................. SNC) .......................... ....................................................................................................................... 17. Number of SIUs in SNC for Reporting During Either of Last 2Serni-Annual Periods 1 MSNC ................................................................................................................................................_............................................... _... 18. Number of SIUs in SNC for Limits Violations.During.Either,of Last 2 Semi -Annual Periods 0 SNPS ...................................................................... . 19. Number of SIUs in SNC for Both Reporting and Limits Violations During Either of Last 2 0 Semi -Annual Periods .......... ...................................................................................... .......................... ............................................................................................................................................ ..... 20. Number of SIUs in SNC for Self_Monitoring Requirements that were Not Inspected or Sampled 0 SNIN MC DWO Pretreatment Audit Forst Revised: Julv 25, 2007 Page 1 21. PRETREATMENT PROGRAM ELEMENTS REVIEW- Review POTW files, verify POTW has copy of each Program Element in their File, complete with all su000rtina documents and PERCS Approval Letter, and dates consistent with Program Info. Program Element Last Approval Date In rile Date Next Due, If Applicable Headworks Analysis (HWA) 6/6/2011 N Yes ❑ No 10/1/2015 Industrial Waste Survey (IWS) 9/20/2010 N Yes ❑ No 4/30/2015 Sewer Use Ordinance (SUO) 6/5/2007 N Yes ❑ No 12/31/2012 Enforcement Response Plan (ERP) 10/9/2008 N Yes ❑ No Long Term Monitoring Plan (LTMP) 7/22/2009 N Yes ❑ No Legal Authority (Sewer Use Ordinance-SUO) 22. Do you have any towns and/or areas from which you receive wastewater which are not in your annexed jurisdiction? N Yes ❑ No If yes, Please list these towns and/or areas. Trinity 23. If yes to #22, Do you have current Interjurisdictional Agreements (IJAs) or other Contracts? ®Yes ❑ No ❑ N/A A copy, if not already submitted, should be sent to Division. 24. If yes to #22, Have you had any trouble working with these towns or districts? ❑Yes N No ❑ N/A If yes, Explain. 25. Date of Last SUO Adoption by Local Council 9/17/2007 26. Have you had any problems interpreting or enforcing any part of the SUO? ❑ Yes N No If yes, Explain. Enforcement (Enforcement Response Plan-ERP) 27. Did you send a copy of the ERP to your industries? N Yes ❑ No If no, POTW must send copy within 30 days. 28. Have you had any problems interpreting or enforcing any part of the ERP (i.e. any adjudications, improper enforcement, etc.)? [:]Yes N No If yes, Explain. 29. List Industries under a Schedule or Order and Type of Schedule or Order N/A Resources 30 Please Rate the Following: S=Satisfacto M=Mar inal U=Unsatisfactory Rating Explanation, if Unsatisfactory Personnel Available for Maintaining More, possible full-time, help with the FOG program would be POTW's Pretreatment Program ❑S NM ❑U appreciated. Access to POTW Vehicles for Sampling, Inspections, and NS ❑M ❑U Emergencies Access to Operable Sampling Some equipment is old and may need to be replaced. Equipment ❑S NM ❑U Availabity of Funds if Needed for Additional Sampling and/or Analysis NS ❑M ❑U Reference Materials NS ❑M ❑U Staff Training (i.e. Annual and Regional Workshops, Etc.) NS ❑M ❑U Computer Equipment (Hardware and Software) NS ❑M ❑U 31. Does the POTW have an adequate data management system to run the pretreatment program? N Yes ❑ No Explain Yes or No. Excel 32. How does the POTW recover the cost of the Pretreatment Program from their industries? Explain. Surcharges for exceeding BOD and/or TSS limits. NC DWO Pretreatment Audit Form Revised: Julv 25, 2007 Page 2 Public Perception/ Participation 33. Are there any local issues affecting the pretreatment program (e.g.. odor, plant closing, new or proposed plants)? ® Yes ❑ No If yes, Explain. Reduced flow due to industry closings/economy 34. Has any one from the public ever requested to review pretreatment program files? ® Yes ❑ No If yes, Explain procedure. If no, How would the request be addressed? Only request was for grease trap info. More formal requests would be required in writing. 35. Has any industry ever requested that certain information remain confidential from the public? ® Yes ❑ No If yes, Explain procedure for determining whether information qualified for confidential status, as well as procedure for keeping files confidential from public. If no. how would the request be addressed? Gresco sent a written request, which was granted. No formal written procedure exists, though Ms. Conder is aware that she has authority to decide what is/isn't public information. 36. In addition to annual inspection, does the POTW periodically meet with industries to discuss pretreatment? ❑ Yes ® No Not a regular practice, though she does phone/email contacts when needed. 37. Is the public notified about changes in the SUO or Local Limits? ® Yes ® No Changes to SUO published on the City's website. Changes to local limits are available upon request. 38. Were all industries in SNC published in the last notice? ❑Yes ❑ No ❑ N/A Will be done in February as usual. Permitting (Industrial Waste Survey-IWS) 39a.How does the POTW become aware of new or changed Users? Water Use/Billing records. 39b.Once the POTW becomes aware of new or changed Users, how does the POTW determine which industries have the reasonable potential to adversely impact the WWTP and therefore require a new permit or a permit revision? (Who is an SIU?) An application is reviewed, and sampling performed when necessary. 40. Does the POTW receive waste from any groundwater remediation projects (petroleum, CERCLA) or landfill leachate? ❑ Yes ® No If Yes, How many are there? Please list each site and how it is permitted, if applicable. 41. Does the POTW accept waste by (check if applicable) ❑Truck ❑Dedicated Pipe N/A 42. If the POTW accepts trucked waste, what controls are placed on this waste? (example. designated point, samples drawn, manifests required) N/A 43. How does the POTW allocate its loadings to industries? Check All that apply. ❑ Uniform Limits ® Historical Industry Need ❑ By Surcharge ® Categorical Limits ❑ Other Explain Other: Sampling Data, HWA 44. Review POTW's copy of current allocation tables for each WWTP. Are there any over allocations? ❑ Yes ® No If yes, Which parameters are over allocated? 45. If yes to #44, What is being done to address the over allocations? (short term IUPs, HWA to be revised, pollutant study, etc.) 46. Does the POTW keep pollutant loading in reserve for future growth / safety? ® Yes ❑ No If yes, what percentage of each parameter 25-30% 47. Has the POTW experienced any difficulty in allocation? (for example: adjudication by an industry) ❑ Yes ® No If yes, Explain. 48. How does the POTW decide on which pollutants to limit in the permits? Monitor for? (for example: were only those pollutants listed on the application limited; categorical parameters; NPDES Pollutants of Concern) NPDES permit limits, 40CFR, IWS 49. How does the POTW decide what the monitoring frequency should be for the various pollutants in industry permits? Explain. Loading to POTW, potential to impact POTW, PERCS and 40CFR requirements. NC DWO Pretreatment. Audit Form Revised: Julv 25. 2007 Page 3 Permit Compliance 50. Does the POTW currently have or during the past year had any permits under adjudication? ❑ Yes ® No �— If yes, Which Industries, and what was (will be) the outcome of the adjudication? y 51. Demonstrate how the POTW judges compliance. This should include compliance judgment on all violations of limits, reporting requirements, and permit conditions, as well as for SNC. Enters data into database and monitors quarterly. Compliance judgment performed as per PERCS. Notifications and enforcement per ERP. 52. Does the POTW use the Division's model inspection form or equivalent? ® Yes ❑ No If no, Does the POTW form include all DWQ data? ❑ Yes ❑ No 53. Were all SIUs evaluated for the need of a slug/spill control plan during their most recent inspections? ® Yes ❑ No If no, Explain. 54. What criteria are used to determine if a slug/spill control plan is needed? All SIUs required to have one. 55. What criteria does the POTW use to determine if a submitted slug/spill control plan is adequate? Must describe BMPs, containment procedures, & training. Contact info must be updated. 56. How does the POTW decide where the sample point for an SIU should be located? Downstream of all processes and prior to domestic. 57. Has the POTW established a procedure to ensure that representative samples will be taken by the POTW or SIU each time? (example: correct location; proper programming of sampler; clean equipment; swirling the sample bucket uniformly) POTW: ® Yes ❑ No SIU: ® Yes ❑ No If yes, Explain. 58. Who performs sample analysis for the POTW for Metals Meritech Conventional Parameters in-house Organics Meritech 59. Explain the Chain of Custody Procedure used for both in house and commercial lab samples. Sample types, location, times & signatures adequate to show handling of samples from time pulled to time arriving at lab. Lonv/Short Term Monitoring Plan (L/STMP) and Headworks Analvsis (HWA) 60a. Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® YES ❑ NO ❑N/A 60b. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® YES ❑ NO 60c. Is LTMP/STMP Data Maintained in Table or Equivalent? ® YES ❑ NO Is Table Adequate? ❑ YES ❑ NO Excel 60d. All LTMP/STMP effluent data on Discharge Monitoring Report (DMR)? ® YES ❑ NO 60e. 60f. If NO to any above, list violations Should any Pollutants of Concern be Eliminated from or Added to LTMP/STMP? If yes, which ones? Eliminated: Added: 61. Do you complete your own headworks analysis (HWA) ® Yes ❑ No If no, Who completes your HWA? Phone (� -- 62. Do you have plans to revise your headworks in the near future? ❑ Yes ® No If yes, What is the reason for the revision? (check all that apply) ❑ Increased average flow ❑ More LTMP data available Explain. ❑ YES ® NO ❑ NPDES limits change ❑ Other ❑ Resolve over allocation ❑ 5 year expiration 63. In general, what is the most limiting criteria of your HWA? ®Inhibition ❑ Pass Through ❑Sludge Quality 64. Do you see any way to increase your loadings in the future (Example: obtaining more land for sludge disposal)? ❑ Yes ® No Explain. Summary 65. Do you plan any significant changes to the pretreatment program or changes to the WWTP that may affect pretreatment? FOG program being scaled up. Still deciding what to do with Alum sludge from WTP. NC DWO Pretreatment Audit Form Revised: July 25, 2007 Page 4 INDUSTRIAL USER PERMIT (TUP) FILE REVIEW 66. User Name 1. AMC, LLC 2. Unilin Flooring 3. Finch Industries 67. IUP Number 0028 0030 0018 68. Does File Contain Current Permit? ® Yes ❑ No ® Yes ❑ No ® Yes ❑ No 69. Permit Expiration Date 01/31/2012 06/30/2012 01/31/2012 70. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A 40 CFR 413 40 CFR 433 71. Does File Contain Permit Application Completed Within One Year Prior ® Yes ❑ No ® Yes ❑ No ® Yes ❑ No to Permit Issue Date? 72. Does File Contain Inspection Completed Within Last Calendar Year? I to Yes ❑ No 11 ® Yes ❑ No ❑ Yes ® No 73. a. Does File Contain Slug/Spill Control Plan? a. EYes [:]No ®Yes ❑No Rb a. ®Yes []No b. If No, is One Needed? (See Inspection Form from POTW) b. ❑Yes ❑No []Yes[]Nob. ❑Yes []No 74. For 40 CFR 413 and 433 TTO Certification, Does File Contain a Toxic ®Yes❑No❑N/A ❑Ye 007,1/A ®Yes❑No❑N/A Organic Management Plan TOMP)? 75. a. Does File Contain Original Permit Review Letter from Division? a. EYes ❑No a. EYes []No a. EYes []No b. All Issues Resolved? b.❑Yes❑NomN/A b.❑Yes❑NomN/A b.❑Yes❑NomN/A 76. During Most Recent Semi -Annual Period, Did POTW Complete its ® Yes ❑ No ❑Yes❑NomN/A ® Yes ❑ No Sampling as Required b IUP, includingFlow? ]I 77. Does File Contain POTW Sampling Chain -Of -Custody Forms? ® Yes ❑ No ❑Yes❑No®N/A ® Yes ❑ No 78. During Most Recent Semi -Annual Period, ,Did SIU Complete its ®Yes❑No❑N/A ip Yes❑NoON/A ®Yes❑No❑N/A Sampling as Required b IUP, includingFlow? 79. During Most Recent Semi -Annual Period, Did SIU submit all reports on ❑YesONo❑N/A ❑Yes❑NomN/A ®Yes❑No❑N/A l I time? 80a. For categorical IUs with Combined Wastestream Formula (CWF), does ❑Yes❑NomN/A ❑Yes❑NomN/A ❑Yes❑No®N/A ]1 file include process/dilution flows as Required b IUP? 80b. For categorical IUs with Production based limits, does file include ❑Yes❑NomN/A ❑Yes❑NoON/A ❑Yes❑NoON/A production rates and/or flows as Required b IUP? 81. During Most Recent Semi -Annual Period, Did POTW Identify All Limits ®Yes❑No❑N/A ❑Yes❑NomN/A ❑Yes❑NomN/A Non -Compliance from Both POTW and SIU Sampling? 82. During Most Recent Semi -Annual Period, Did POTW Identify All ®Yes❑No❑N/A ❑Yes❑No®N/A ❑Yes❑No®N/A Re ortin Non-Com liance from SIU Sampling? 83. a. Was POTW Notified by SIU (Within 24 Hours) of All Self- a.®Yes❑No❑N/A a.❑Yes❑NomN/A a.❑Yes❑NomN/A Monitoring Violations? b. Did Industry Resample and submit results to POTW within 30 Days? b.mYes❑No❑N/A b.❑Yes❑NomN/A b.❑Yes❑NomN/A c. If applicable, did POTW resample and obtain results within 30 days of becoming aware of SIU limit violations in the POTW's sampling of SIU? c.❑Yes❑NomN/A c.❑Yes❑NomN/A c.❑Yes❑NomN/A 84. During Most Recent Semi -Annual Period, Was SIU in SNC? I ® Yes ❑ No 11 ❑ Yes ® No ❑ Yes ® No 85. During Most Recent Semi -Annual Period, Was Enforcement Taken as ®Yes❑No❑N/A Yes❑NomN/A IP ❑Yes❑NomN/A Specified in POTW's ERP OVs, Penalties, timing, etc.)? 86. Does File Contain Penalty Assessment Notices? ❑YesENo❑N/A 11 ❑Yes❑NomN/A ❑Yes❑NomN/A 87. Does File Contain Proof Of Penalty Collection? ❑Yes❑No®N/A I ❑Yes❑No®N/A 11 ❑Yes❑No®N/A 88. a. Does File Contain Any Current Enforcement Orders? a.❑YesmNo❑N/A ❑Yes❑NomN/A a.❑Yes❑NomN/A b. Is SIU in Compliance with Order? b.❑Yes❑No❑N/A IF�gYesE3M[3N/A b.❑Yes❑No❑N/A 89. Did POTW Representative Have Difficulty in Obtaining Any Requested ❑ Yes ®No ❑ Yes ®No ❑ Yes ® No Information For You? FILE REVIEW COMMENTS: AMC: Slug Control Plan needed updated NC (regional at after hours) emergency contact info. TTO certification not submitted, so scheduled to sample per TOMP in February. Penalty notices for violations pending. Unilin Floorin¢: This SIU has not discharged since —2007 Finch Industries: Not inspected in 2011. NC DWp Pretreatment Audit Form Revised: July 25, 2007 Pape 5 INDUSTRY INSPECTION PCS CODING: Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector Fac. Type ( N I N I C 10 1 0 1 2 1 4 1 1 1 1 1 0 1 1 011 191 121 LEI LS_I L2_I (DTIA) (TYPI) (INSP) (FACC) 1. Industry Inspected: Advance Motorsports Coatings, LLC (AMC) 2. Industry Address: 17 High Tech Blvd; Thomasville, NC 27360 3. Type of Industry/Product: Aluminum Parts (Type II & III anodizing) 4. Industry Contact: Alex Davis/ Eddie Leonard Title: Plant Operations/ Facility Mgr. Phone: 336-472-5518 Fax: 336-472-5528 5. Does the POTW Use the Division Model Inspection Form or Equivalent? ❑ Yes ❑ No 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview ® Yes ❑ No B. Plant Tour ® Yes ❑ No C. Pretreatment Tour ® Yes ❑ No D. Sampling Review ® Yes ❑ No E. Exit Interview ® Yes ❑ No Industrial Inspection Comments: Ms. Conder performed a good inspection overall at the plant, and was very thorough. Audit SUMMARY AND COMMENTS: Audit Comments: There were no deficiencies noted during the inspection. The City's pretreatment program has been well maintained by Ms. Conder. Requirements: Make sure an inspection is performed at Finch Industries in 2012. Required updates to SUO are due by 12/31/2012. Recommendations: As the FOG program continues to be expanded, make sure the proper resources are available for continued success. NOD: ❑ Yes ® No NOV: ❑ Yes ® No QNCR: ❑ Yes ® No POTW Ratinir ® Satisfactory ❑ Marginal Audit COMPLETED BY: Jenifer Carter (Winston-Salem Regional Office) ❑Unsatisfactory DATE: February 15, 2012 rJ NC DWQ Pretreatment Audit Form Revised: Julv 25, 2007 Page 6 -TgQ1g6sV(f l � 440A NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P. E. Dee Freeman Governor Director Secretary January 17, 2012 MEMORANDUM To: Modified Pretreatment Program Contacts From: Deborah Gore, PERCS Unit Supervisor Subject: Pretreatment Annual Report (PAR) Requirements for Modified Programs Dear Pretreatment Coordinators: ALL Pretreatment Programs in North Carolina must send in their Pretreatment Annual Reports (PAR) by March lst of every year. Two copies of the PAR should be sent to the Division's Central Office. PARS from "Full" Pretreatment programs must follow the PAR Workshop Guidance Manual updated in January 2012. The Manual is posted on our website (http://portal.ncdenr.org/web/wq/swp/ps/pret/parguide) along with corresponding forms. For dates and locations of PAR workshops, information is attached and also on our website (http://portal.ncdenr.org/web/wq/swp/ps/pret/training). ALL Modified Pretreatment Programs in North Carolina must send in a PAR or call to schedule a meeting with Division's Pretreatment staff by March I" of every year. While modified pretreatment programs are encouraged to submit a complete PAR as described in the PAR Workshop Guidance Manual, they must submit information concerning all of the following: I. A completed copy of Significant Non -Compliant Report (SNCR) forms for the calendar year. If you had no SIUs in SNC please write "none" on a blank form, date it and send it in. A copy of form is on our website. 2. If you have any IUs in SNC, any IUs that were Public Noticed in the previous calendar year, or any IUs that were placed on or completed items in a compliance schedule, consent order, or administrative order, you must also submit the following: 2a. A narrative as described in PAR Workshop Guidance with a written explanation of what actions you have taken and what is being done to resolve each situation of an IU in SNC. 2b. A copy of any schedules issued to your IUs, and a description of progress to date with those schedules. 2c. A copy and affidavit of any Public Notice of IUs in SNC. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64921 PERCS Unit FAX: 919.807-64891 Customer Service: 1-877-623-6748 NorthCarohna Internet: http://portal.ncdenr.org/web/wol PERCS Unit: http://portal.ncdenr.org/webtwa/swolos/oret NaturallyAn Equal Opportunity 1 Affirmative Action Employer 3. Pretreatment Performance Summary (PPS) form. This requirement was added to the Division's 106 workplan with EPA that the data be entered for all approved programs — it used to be just for the full programs. A copy of the form is on our website. 4. Copies of any additional information required by the Division's Regional Office related to Pretreatment Annual or Semi -Annual Reporting. The Division's pretreatment program is still very committed to keeping the burden of paper work to a minimum. We will not request information that is not essential. The Division's PERCS Unit will also be providing you with feed back on how the requested information is being managed. As stated in the State Pretreatment regulations 15A NCAC 2H .0908(c) "In lieu of submitting annual reports, Modified Pretreatment Programs . . . . . may be required to meet with Division personnel periodically to discuss enforcement of pretreatment requirements and other pretreatment implementation issues." If any Modified Pretreatment Program would like to exercise this alternative to submitting a Pretreatment Annual Report (PAR), you must call and schedule a meeting with Division Pretreatment staff prior to March 1st of each year. During these meetings the Division will assist you in evaluating compliance, determining Significant Non -Compliance, check your enforcement activities, document proper implementation of the pretreatment regulations and gather necessary information to maintain our database. Remember compliance judgment, SNC determination, and enforcement actions for sampling during the period January through June must be done by September 1 and for sampling during the period July through December must be done by March 1 of each year. Thank you, and if you have any questions or comments, please contact myself at (919) 807-6383 or via email [Deborah. Gore@nc denr. gov] . cc: Central and Regional Office Pretreatment staff Wastewater Treatment Plant PERFORMANCE ANNUAL REPORT 2011 I. GENERAL INFORMATION Facility/System Name: City of Thomasville Hamby Creek Waste Treatment Plant Responsibility Entity: City of Thomasville P.O. Box 368 Thomasville, NC, 27360 Person in Charge/Contact: Allen Beck, Plant Superintendent P.O. Box 368 Thomasville, NC, 27360 (336) 475-4246 Applicable NPDES Permits: NC00024112 (Wastewater Treatment Plant), WQCS00057 (Collection System), NCG 110000 COC#NCG 110094 (Stormwater-Industrial Site), WQ0006050 Non -Discharge (Sludge Disposal), NC0088200 (Alum Lagoon) CERTIFIED MAIL RETURN RECEIPT NUMBER: 7009 0820 0002 0795 4089 Description of Collection System: N.C.Dept. of ENR FEB 2 7 2012 Winston-Salem The Thomasville sanitary sewer collection system is currently comprised of a system of 209.35 miles, or 1,105,367 linear feet of pipe, and 26 sewage lift stations spread throughout the area. Description of Treatment Process: Hamby Creek W WTP is a 6.OMGD capacity grade 4 wastewater treatment facility using the 5-Stage Bardenpho process with post aeration to achieve biological nutrient reduction of both phosphorus and nitrogen. Headworks equipment consists of an automated solids removal bar screen and a grit removal system. Secondary treatment consists of two parallel trains of treatment, each consisting of an anaerobic zone, an apoxic zone. an oxidation ditch, and second anoxic zone, and reaeration. Removal of activated sludge is accomplished in two circular secondary clarifiers equipped for removal of solids for return to the process or wasting to a digestion system. Effluent from the two circular clarifiers is filtered through 10 micron disk filters and then receives disinfection via a UV system prior to post aeration and discharge into Hamby Creek. A proprietary solids reduction process is also in place via a side stream to reduce the amount of solids that must be removed. Waste activated sludge is belt pressed and landfilled or anaerobically digested to standards for class B sludge as defined by EPA in CFR Part 503 then applied to farm land as a beneficial reuse. No land application of biosolids from 'Thomasville occurred in 2011. II. PERFORMANCE In 2011 Hamby Creek W WTP treated 771.5 Million Gallons of wastewater at an average daily flow of 2.114 MGD. The treatment plant was in compliance for all effluent parameters for all 12 months of the year•, however 32 sanitary sewer overflows were experienced as summarized in the table below. Seventeen of the thirty-two sanitary sewer overflows were less than one -thousand gallons in volume. The City has applied with the State Revolving Loan fund and been notified that funding has been allocated for three projects to be performed on the collection system that will help to make Thomasville's sanitary sewer system more reliable and to reduce the number of sanitary sewer overflows experienced. These include the upgrade of two of the largest pump stations the city maintains as well as the first phase of the replacement of the North Hamby Creek Outfall Line. Three things that users of the system can do to help prevent overflows are: 1) NEVER place grease or oil into the sanitary sewer system. It may be liquid in your pan, but it becomes as hard as concrete in the sewer system. Instead, place grease and oil wastes into the garbage. 2) Make sure no trees or shrubs grow on or near any sewer lines that may pass through your yard. Their roots will seek out the water being carried in the pipes and penetrate the pipe at the joints, creating a blockage. 3) Make sure no roof or yard drains are hooked into the sanitary sewer system. The sanitary sewer system can become overloaded during rainfall events if roof or yard drains are mistakenly connected to the sanitary sewer system. Roof and yard drains should be run off into open areas or a rain garden for absorption into the ground and by plants. SANITARY SEWER OVERFLOWS During 2011 the City of Thomasville experienced 32 sanitary sewer overflows, 25 of these reached surface waters. There were no known environmental impacts from these sanitary sewer overflows. There were 7 spills that did not reach surface waters. These spills are summarized in the table below. Month Date Location Volume Cause Reached (Gallons) Surface Waters of the State? January Zero Compliant February 04-Feb-11 W Cooksey Drive 10000 Inflow/Infiltration Yes 07-Feb-11 W Holly Hill Road 50 Debris in Line No Pump Station Yes 25-Feb-11 W Cooksey Drive 292500 Equipment Failure March 10-Mar- No 11 Blair Street 10 Debris in Line 18-Mar- Yes 11 Julian Avenue 150000 Debris in Line 22-Mar- Yes 11 Rodelia Street 20 Debris in Line 25-Mar- Yes 11 Fairview Road 56 Roots April 04-Apr-11 W Colonial Drive 83136 Pipe Failure Yes 09-Apr-11 Blair Street 2052 Grease Yes 29-Apr-11 Fisher Ferry Street 500 —Pipe Failure No May 06-May- Old Emanuel Church No 11 Road 1270 Pipe Failure 17-May- Yes 11 W Cooksey Drive 44950 rower Outage June 09-Jun-11 W Colonial Drive 100 _Debris in Line Yes_ 21-Jun-11 Spruce Street 100 Grease Yes July 02-Jul-11 Oakwood & Fairway 325 Grease Yes 05-Jul-11 Randolph Street 820 Grease Yes Inflow/Infiltration, Yes Old Emanuel Church Severe Natural 09-1u1-11 Road 238705 Condition 12-Jul-11 Spruce Street 10 Pipe Failure Yes 23-Jul-11 W Cooksey Drive 50 Pump Station Yes Equipment Failure August 03-Aug- Yes 11 W Colonial Drive 105 Pipe Failure September 20-Sep-11 King Row 500 _ Grease No 23-Sep-11 Cox Avenue 3500 Roots Yes Old Emanuel Church Yes 23-Sep-11 Road 79000 Inflow/Infiltration October 15-Oct-11 _ Burke Trail 760 Roots Yes Pump Station Yes 29-Oct-11 W Cooksey Drive 1500 Equipment Failure November 04-Nov- Yes 11 W Cooksey Drive 3750 Inflow/Infiltration 04-Nov- Yes 11 W Cooksey Drive 45938 Inflow/Infiltration 08-Nov- Baptist Childiel 's No 11 Home Road 350 Pipe Failure 08-Nov- No 11 Pineywood Road 4815 Pipe Failure 16-Nov- Old Emanuel Church Yes 11 Road 18297 Inflow/Infiltration December 14-Dec- Yes 11 Liberty Drive 450 Grease 28-Dec- Yes 11 Ward Street 50 Grease III. NOTIFICATION Public notification of the availability of this report was made using the city government information channel (cable channel 13) and the City web site. This report was prepared and issued in compliance with the North Carolina Clean Water Act of 1999. Copies of this report are available at the City of Thomasville Water Department located in City Hall, 10 Salem St., Thomasville, N.C, and on the City web site http:/Iwww.tholiiasville-nc.eov/ . IV. CERTIFICATION I certify under penalty of law that this report is complete and accurate to the best of my knowledge. I further certify tiiat u i5 na` been made ava:labiC t0 tiic users Gr cuswai;i is of the nal-ned system avid t1h t those users have been notified of its availability. 2`�3�1Z Kel# Crater Date Responsible Pkrson Title: City Manager Entity: City of Thomasville Explanation of Acronyms Used: NPDES: National Pollutant Discharge Elimination System MGD: Million Gallons per Day �161211d z, ��� WOMA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director December 29, 2011 Subject: End of 2011 Pretreatment Mailing Dear Pretreatment Professionals: Dee Freeman Secretary As we draw to the close of another great pretreatment year, I wanted to provide you an update on some issues, inform you on this year's upcoming workshops and distribute the Pretreatment Program Info Database sheets. 1) Rulemaking: The Pretreatment Rules NCAC 15A 02H .0900 were approved by the Environmental Management Commission (EMC) on January 13, 2011 and were approved by the Rules Review Commission (RRC) on February 17 and March 17, 2011. The Rules are final and effective as of April 1, 2011. a. The requirement to judge compliance of monthly average and daily max limits for the same parameter separately becomes effective 1/l/2012. b. Compliance judgment for any industrial user in violation of .0903 (34) Parts (C), (D) or (H) becomes effective 1/l/2012. More detail on both of these topics will be presented at the Pretreatment Annual Report Workshops. 2) Model Sewer Use Ordinance (SUO): The 2011 NC DWQ Model SUO and checklist were posted on our website on August 12, 2011. The Model SUO includes many revisions to address the revisions to NCAC 15A 02H .0900 - Local Pretreatment Programs. All POTWs must include the SUO Checklist updated August 2011 when submitting their SUO for review. Unless otherwise specified, updated SUOs are due to the Division by December 31, 2012. Review your Enforcement Response Plan to determine if any changes are required due to changes made in the SUO. In particular, if you decided to take advantage of the change from 30 days to 45 days to be considered SNC for reporting your ERP may need revision. 3) Metal Standards Triennial Review: Work continues on preparation of the fiscal note. Public Hearings are anticipated for mid to late 2012. 4) Division Review of IUPs: In order to use available resources more effectively and recognizing the maturity and experience prevalent in the pretreatment program, the Division has implemented a process to streamline the Division review of Industrial User Pretreatment Permits (IUPs). After attending the IUP workshop and a thorough Division review of three program IUPs, a permit writer may be approved to participate in the streamlined permit review process. Permits submitted under this process will not be subject to a full Division review. Benefits to the POTW include less paperwork to submit and immediate approval of your permits. Information is posted on the Permit Writing Guidance page of our website. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-6300 \ FAX: 919-807-6492 \ PERCS Unit FAX: 9IM07-6489 \ Customer Service:1-877-623-6748 NOrthCarohna Internet: http://Dortal.ncdenr.org/web/wq/ PERCS Unit: http://portal.ncdenr.org/web/wQ/swp/ps/pret Naturally Equal Opportunity \ Affirmative Action Employer End of 2011 Pretreatment Mailing Page 2 of 2 December 29, 2011 5) Staff Assignments: Staff assignments have changed slightly. We continue to meet our goals for project review of 30 days for IUPs and SIU drops and 90 days for ERP, HWA, IWS, LTMP and SUO. Please note that the Division has committed to a 30 day review of updated SUO submissions due to the 2011 Rule changes. Monti Hassan, 919-807-6314 [monti.hassan@ncdenr.gov]: Chowan, Hiwassee, Little Tennessee, Lumber, Neuse, New, Roanoke, Yadkin Sarah Morrison, 919-807-6310 [sarah.morrison@ncdenr.gov]: Broad, Cape Fear, Catawba, French Broad, Tar -Pamlico. 6) Workshops: The following workshops are planned for 2012. The invitation and directions for these workshops are posted on the Training page of our website: http•//portal.ncdenr.orQ web/wq/swp/ps/pret/training. Please register by emailing your pretreatment staff member and please do so early, as space is limited at each site. Pretreatment Annual Report (PAR) — January 19 and January 24. Headworks Analysis (HWA) — February 9 and July 19. Industrial User Pretreatment Permit (IUP) Writing — Per demand. We presented 6 IUP workshops in 2011 and had great attendance — 79 completed the class. We want to continue to present this class, but need to know which areas of the State to schedule. Please contact your pretreatment staff member if you are interested in attending this workshop. 7) Pretreatment Program Info Database Sheets: Please review your attached program info sheet and historical SNC sheets, if applicable, and make necessary updates to any of the information presented. Send the corrected sheets back with your PAR, due March 1, 2012. If all the information was correct, please indicate that in your PAR. Especially note the due dates as this may be the only reminder you get. Note: historical SNC sheets only list currently Active SIUs that had SNCs in 2004-2010. 8) Email Addresses: PERCS often uses email to send out mass mailings (to save money on paper and postage). To make this an effective and cost saving tool, we ask that you keep PERCS updated on your current email address as well as which staff member is the "primary" contact for your POTW - see "prim" field next to staff names on Program Info sheet, and email field below names. As always, please contact your pretreatment staff member (as listed above) or me at 919-807-6383 [email: Deborah.Gore@ncdenr.gov] with any questions or comments. Sincerely, f Deborah Gore, PERCS Unit Supervisor Dg/dec2011_mass_mailing Enclosures: Program Info sheet(s) Historical SNC sheet(s), if applicable Cc: PERCS Pretreatment Staff (via email) All RO Pretreatment Contacts (via email) Carter, Jenifer From: Beck, Allen [Allen.Beck@thomasville-nc.gov] Sent: Wednesday, September 28, 2011 9:14 AM To: Carter, Jenifer Subject: FW: Power Flickering and UV Shutdown Hi Jenifer, I spoke with a project manager at Aquionics about our occasional IJV treatment interruptions to see if I could get some insight into this problem . Here is his reply. Have a great day, Allen From: Wesley Morin [mailto:wes.morin@aquionics.com] Sent: Wednesday, September 28, 2011 8:51 AM To: Beck, Allen Cc: steven@premier-water.com; Bree Trembly Subject: Power Flickering and UV Shutdown Allen, It was nice speaking with you over the phone yesterday. As you explained yesterday, when the power flickers at your plant, you have instances where the UV lamps shut off. You then have a 15 minute window where the UV lamps are cooling down and warming back up. During this 15 minute timeframe, your plant is discharging to a stream. You then have to report this untreated discharge. As I explained yesterday, the lamps shutting off during electrical interruption is a common occurrence not only for our line of UV products but across the industry. It is also standard across the UV industry to see these long cool down and warm up times. There are a couple of options that you can take to remediate or limit this occurrence. 1) You can add power conditioning to the power supplied to the UV units so that they do not shut down during power flickering events. This option is very expensive as the UV units draw a lot of power and the amount of electrical equipment needed would be large. 2) The second option is to add a diversion line to your plant to divert the water back to the head in the case of a UV shutdown. This is likely much less costly than the first option. It would require some automatic valves and some additional control logic built into the UV programming. Please let me know if you have any other questions. Wes Morin Project Manager Aquionics Inc. 21 Kenton Lands Road Erlanger, KY 41018. USA Tel: +1 859 341 0710 Mobile: +1 859 652 2672 Fax: +1 859 341 0350 email: wes.morin@aouionics.com web: www.aauionics.com The information transmitted is intended only for the person or entity to which it is addressed and may contain confidential and/or privileged material. If you are not the addressee, any disclosure, reproduction, copying, distribution, or other dissemination or use of this communication is strictly prohibited. If you have received this transmission in error please notify the sender immediately and then delete this e-mail. E-mail transmission cannot be guaranteed to be secure or error free as information could be intercepted, corrupted lost, destroyed, arrive late or incomplete, or contain viruses. The sender therefore does not accept liability for any errors or omissions in the contents of this message which arise as a result of e-mail transmission. If verification is required please request a hard copy version. PkI Carter, Jenifer From: Beck, Allen [Allen.Beck@thomasville-nc.gov] Sent: Tuesday, September 27, 2011 8:07 AM To: Carter, Jenifer Subject: 9-26-11 City of Thomasville Report for no UV Treatment Jenifer, Last night we had a temporary power outage that resulted in an 11 minute span where there was either diminished or no UV kill on our effluent discharge. During this 11 minute span it is my best estimation that less than 2000 gallons passed through the system and it is unlikely any negative impact was made on the receiving water. I'm not sure if this even qualifies as a reportable event but I prefer erring on the side of caution. If you would, please reply to this email and if I don't hear from you today I'll call the 24 hr. reporting number later today. Please put this in our file and, as always, if you have any questions please let me know. Thanks, Allen Allen Beck Wastewater Plants Superintendent City of Thomasville, NC 2736o Phone - (336) 475-4246 1 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor . Director Secretary June 06, 2011 Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Headworks Analysis - Approved Program: City of Thomasville Hamby Creek WWTP (NPDES: NC0024112) Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Headworks Analysis (HWA) for the Hamby Creek WWTP submitted by the City of Thomasville. The HWA was initially received by the Division on December 28, 2010, followed by more information received on April 6, 2011. The Division concurs with the HWA calculations for all pollutants of concern -with corrections discussed below. The HWA, allocation table, removal rate, and mass balance spreadsheets are attached for your files, with all the corrections marked. They have also been emailed to you. 1) HWA Corrections: Please feel free to contact PERCS if you have any questions about the changes outlined below, or if the POTW does not agree with the modifications. None of the corrections caused any over allocation that were not resolved by another correction. All corrected spreadsheets were emailed to you for your files, with the changes highlighted. Please ensure the POTW's paper and electronic HWA, AT, and other supporting documents contain these corrected documents, especially the Allocation Table. As needed, please mark any original documents as "replaced" or "voided." a) Uncontrollable flow has been recalculated using SIUs average flow during HWA period not SIU permitted flow (see mass balance spreadsheet). b) The NPDES limit of TP has been converted to 0.39 mg/I using the permitted summer seasonal load and permitted flow of 6 MGD (3570/182.5 days" 8.34" 6). c) Mercury removal rate has been recalculated correcting the units (see removal rate spreadsheet) d) Stream standards for Cr, Pb, Hg, Ni, and Se have been deleted from the HWA spreadsheet since these are NPDES limited parameters. e) Literature Inhibition criteria for chromium, copper, and zinc were updated to use the NC 2006 Literature values. f) Uncontrollable concentrations for TSS and silver have been updated (see mass balance spreadsheet) g) The allocation table (AT) was updated with correct SIU limits. Please keep the AT updated every time the IUPs are modified/renewed. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St Ralegh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919.807-64921 Customer Service:1-877-62M748 NorthCarolina Internet www.ncwaterqualtive Acton )Vaturally An Equal Opporlunily 1 Affirmative on Employer 2) HWA Due Date: The HWA approved today is based on primarily DMR/LTMP data for the period of July 2009 through June 2010. Your next site specific HWA is due on October 1, 2015, unless conditions at the POTW change significantly and thus warrant an earlier submittal (see Comprehensive Guide, Section B). Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti. Hassanaricdenr.aovl or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah.Gore@ncdenr.gov]. Sincerely, oleen H. Sullins' �4d_ m h/th om a svil le. H WA. 03 Enclosures: HWAAT, removal rate, mass balance spreadsheets cc: Central Files Monti Hassan, PERCS Unit W/ enclosures Jennifer Carter - WSRO /w Workbook Name: HWA AT HambyCreek 2010 A roved.xls; Worksheet Name: HWA Page, of5 pp Printed 6/6/2011, 4:19 PM A B C D E F G H I J K 1 Headworks Analysis Spreadsheet Spreadsheet Instructions: POTW Name: HarMyCmaWWTP 1) Applicable Values should be entered in the Heavy Bordered Blue cells. The rest of worksheet is Date: 6/6/2011 protected, password is "2". POTW NPDES # => NCO024112 2) Additional pollutants can be added in cells A34 to A42. Note all Pollutant names are linked from POTW Sludge Permit # _> W00006050 here to other pages in HWA worksheet and also to AT worksheet (i.e., automatically entered into other pages in HWA worksheet and also AT worksheet from HWA worksheet). POTW NPDES Permitted Flow(MGD)= 6 -used in AT only 3) Formulas are discussed in the Comprehensive Guidance HWA Chapter. POTW Average Flow(TvIGD) 2.55 wed n Itwa calculations 4) HWA, AT and HASL worksheets are linked. MAHLs, Basis, and Uncontrollable load are automatically entered into AT from this worksheet. Uncontrollable Flow(MGD)= ;-=u 2.473,-! " 5) If red tab notes are not visible, they can be turned on in the "Tools" menu under "options", in the 7Q10 Stream Flow(MGD)= 0.28 'view" tab click the "comment indicator only" button. Stream Classification = C Class of Sludge generated (A, or B) B Sludge to Digestor Flow(MGD)= Through calc. for different POTW use Design Sludge to Disposal Flow(MGD)= flows Criteria %Solids to Disposal= Design Values Average Flow Permitted Flow Loading Sludge Site Area(acres)= WWTF Influent BOD (mg/I) 215 275.9 117.2 X Sludge Site Life(yrs)= WWTF Influent TSS (mg/1) 215 2727.3 1159.1 X Age of Sludge Site(yrs)= WWTF Influent NH3 (mg/I) 20 250.0 106.3 X WWTF Influent Total N(mg(l) 25-1 X Pass -Through Loading Calculations WWTF Influent Total P (mg/1) 6 6.0 1 2.5 X 2 3 4 5 7 8 9 10 11 13 14 15 16 17 18 19 20 21 23 Pollutant NPDES LIMIT (mg/1) Plant Removal Rate I%) Removal rate Source NPDES Loading (lbs/day) Stream Standard (mg/I) Stream Standard Source Standard Loading (lbs/day) Design Criteria Loading (lbs/day) Pass-Thru Loading (lbs/day) Minimum Pass-Thru Basis 24 BOD 4 98.55 Site Specific RR 5,867 10,759 10,759 Design 25 TSS 30 98.9 Site Specific RR 58,001 10,759 10,759 Design 26 Ammonia 1 99.6 Site Specific RR 5,317 1,001 1,001 Design 27 Arsenic 45 Literature Value 0.05 NCWQS - C 2.1457 2.1457 Stream Std 28 Cadmium 67 Literature Value 0.002 NCWQS - C 0.1430 0.1430 Stream Std 29 Chromium 0.0523 82 Literature Value 6.1792 ^€ 6.1792 NPDES 30 Copper 89.05 Site Specific RR AL POC 31 Cyanide 69 Literature Value 0.005 NCWQS - C 0.3807 0.3807 Stream Std 32 Lead 0.026 61 Literature Value 1.4178 ._ <�, a 1.4178 NPDES 33 Mercury 0.000013 Site Specific RR 0.01418°<. 0.01418 NPDES 34 Molybdenum 33 Literature Value 35 Nickel 0.0921 42 Literature Value 3.3771 3.3771 NPDES 36 Selenium 0.0052 50 Literature Value 0.2212 0.2212 NPDES 37 Silver 75 Literature Value AL POC 38 Zinc 75.62 Site Specific RR AL POC 39 Total Nitrogen 90.95 Site Specific RR 1251 1251.000 Design 40 Total Phos. ». i039 93.49 Site Specific RR 127.4060 300.24 300.240 Design 41 Oil & Grease 81.35 Site Specific RR 42 Aluminum 98.63 Site Specific RR 43 Antimony 44 if 45 46 Ih 4711 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Page 2 of 5 Workbook Name: HWA AT Hamby Creek 2010 Approved.xls; Worksheet Name: HWA Printed 6/6/2011, 4:19 PM A B C D E F G H I J K 49 Average Influent NH3 (mgA)B Average Anaerobic Digester NHS (mg/I) Inhibition Loading Calculations only enter when have ANAEROBIC digester 50 51 52 lPollutant Primary Removal Rate (%) Primary Removal Rate Source A.SJNit,/T.F. Inhibition Concentration (mg/1) A.SJNit rr.F. Inhibition Concentration Source A.S./Nit,IT.F. Inhibition Loading (Ibs/day) Digestor Inhibition Concentration (mg4) Digestor Inhibition Conc. Source Digestor Inhibition Loading (lbs/day) Minimum Inhibition Loading (lbs/day) Minimum Inhibition Loading Source 53 BOD 54 TSS 55 Ammonia 480 Literature Value 10209.1600 10208.16 AS/NitnT i 56 Arsenic 0.1 Literature Value 2.1267 2.1267 AS/Nit/TF i 57 Cadmium I Literature Value 21.2670 21.2670 ASAJit/TF i 58 Chromium 0':394 LIT-2006 8.3792 8.3792 AS/Nit/TF i 59 Copper "' -0.48 LIT-2006 10.2082 1 10.2082 AS/Nit/TF i 60 Cyanide 0.1 Literature Value 2.1267 2.1267 AS/Nit/TF i 61 Lead 0.5 Literature Value 10.6335 10.6335 AS/Nit/TF i 62 Mercury 0.1 Literature Value 2.1267 2.1267 AS/Nit/TF i 63 Molybdenum 64 Nickel 0.25 Literature Value 5.3168 5.3168 AS/Nit/TF it 65 Selenium 66 Silver 0.25 Literature Value 5.3168 5.3168 AS/Nit/TF i 67 Zinc I LIT-2006 21.2670 21.2670 AS/Nit/TF i 68 Total Nitrogen 69 Total Phos. 70 Oil & Grease 71 Aluminum 15 Mfg/Literature 319.0050 319.0050 AS/Nit/TF i 72 Antimony 73 f' 74 Ig 75 1h 7611 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 I Workbook Name: HWA AT HambyCreek 2010 A roved.xls; Worksheet Name: HWA Fage3of5 pp Printed 6/6/2011, 4:19 PM A B C D E F G H I J K 77 78 Sludge Loading Calculations 79 Pollutant Sludge Ceiling Concentration Limit (mg/kg) Sludge Ceiling Load (lbs/day) Sludge Ceiling Load - HASL Calc. - (lbs/day) Cumulative Sludge Rate Limit (lbs/(acre•life)) Cumulative Sludge Loading (lbs/day) Class A Limits Monthly Average Rate Limit (mg/kg) Class A Limits Monthly Avg. Loading (lbs/day) Class A Limits Mon. Avg. Load. - HASL Cale. - (lbs/day) Minimum Sludge Loading (lbs/day) Minimum Sludge Loading Sorce 80 BOD 81 TSS 82 Ammonia 83 Arsenic 75 36 41 0.0000 HASL - Cl. 84 Cadmium 85 34 39 0.0000 HASL - Cl. 85 Chromium 86 Conoer 4300 1338 1500 0.0000 HASL - Cl. 87 Cvanide 88 Lead 840 267 300 0.0000 HASL - Cl. 89 Mercury 57 15 17 0.0000 HASL - Cl., 90 Molybdenum 75 0.0000 Cumul. Slud 91 Nickel 420 374 420 0.0000 HASL - Cl. 92 Selenium 100 89 100 0.0000 HASL - Cl., 93 Silver 94 Zinc 7500 2498 2800 0.0000 HASL - Cl. 95 Total Nitroen 96 Total Phos. 97 Oil & Grease 98 Aluminum 99 Antimony 100 f 101 102 h 10311 104 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Page 4 of 5 Workbook Name: HWA AT Hamby Creek 2010 Approved.xls; Worksheet Name: HWA Printed 6/6/2011, 4:19 PM A I B I C D E F G H I J K Maximum Allowable Headworks Loading Calculations 106 Minimum Pass Through Loading (lbs/da Pass Through Source Minimum Inhibition Loading (lbs/da) Minimum Inhibition Loading Source Minimum Sludge Loading (lbs/da) Minimum Sludge Loading Sorce Allowable Headworks Loading Ibs/da) Maximum Allowable Headworks Loading Source 107 BOD 10758.6 Design 10758.6 Design 108 TSS 10758.6 Design 10758.6 Design 109 Ammonia 1000.8 Design 10208.1600 AS/Nit/TF inhibiti 1000.8 Design 110 Arsenic 2.1457 Stream Std 2.1267 AS/Nit/TF inhibiti 2.1267 AS/Nit/TF inhibition 111 Cadmium 0.1430 Stream Std 21.2670 AS/Nit/TF inhibiti 0.1430 Stream Std 112 Chromium 6.1792 NPDES 9.3792 AS/Nit/TF inhibiti 6.1792 NPDES 113 Copper 10.2082 AS/Nit/TF inhibiti 10.2082 AS/Nit/TF inhibition 114 Cyanide 0.3807 Stream Std 2.1267 AS/Nit/TF inhibiti 0.3807 Stream Std 115 Lead 1.4178 NPDES 10.6335 AS/Nit/TF inhibiti 1.4178 NPDES 116 Mercury 0.01418 NPDES 2.1267 AS/Nit/TF inhibiti 0.01418 NPDES 117 Molybdenum 118 Nickel 3.3771 NPDES 5.3168 AS/Nit/TF inhibiti 3.3771 NPDES 119 Selenium 0.2212 NPDES 0.2212 NPDES 120 Silver 5.3168 AS/Nit/TF inhibiti 5.3168 AS/Nit/TF inhibition 121 Zinc 21.2670 AS/Nit1TF inhibiti 21.2670 AS/Nit/TF inhibition 122 Total Nitrogen 1251.0 Design 1251.0000 Design 123 Total Phos. 300.2 Design 300.2400 Design 124 Oil & Grease 125 Aluminum 319.0050 AS/Nit/TF inhibiti 319.0050 AS/Nit/TF inhibition 126 Antimony 127 f 128 129 h 130 I 131 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 AO► Workbook Name: HWA AT HambyCreek 2010 A roved.xls; Worksheet Name: HWA Page5of5 PP Printed 6/6/2011, 4:19 PM A B C D E F G H I J K 132 133 Maximum Allowable Industrial Loadin s Calculations Design vs. Pass- Thru Warning 134 Pollutant Maximum Allowable Headworks Loading (Ibs/day) MAHL Basis Check to Use HASL Calcs W Uncontrollable Concentration (Mgt') Uncontrollable Source Uncontrollable Load (lbs/day) maximum Allowable Industrial Load (lbs/day) 135 BOD 10758.6000 Design 250 Literature 5156.2050 5602.3950 136 TSS 10758.6000 Design 264 Mass Balance 5444.9525 5313.6475 137 Ammonia 1000.8000 Design 31.7 Sampling 653.8068 346.9932 138 Arsenic 2.1267 AS/Nit/TF inhibition 0.0025 Sampling 0.0516 2.0751 139 Cadmium 0.1430 Stream Std 0.001 Sampling 0.0206 0.1224 140 Chromium 6.1792 NPDES L N/A 0.0025 Samoling 0.0516 6.1277 141 Copper 10.2082 AS/Nit/TF inhibition 0.072 Sampling 1.4850 8.7232 142 Cyanide 0.3807 Stream Std N/A 0.0025 Sampling 0.0516 0.3291 143 Lead 1.4178 NPDES 0.0025 Sampling 0.0516 1.3662 144 Mercury 0.01418 NPDES 0.0001 Mass Balance 0.00206 0.01212 145 Molybdenum 0.0025 Sampling 0.0516 146 Nickel 3.3771 NPDES 0.007 Sampling 0.1444 3.2327 147 Selenium 0.2212 NPDES 0.0048 Mass Balance 0.0990 0.1222 148 Silver 5.3168 AS/Nit/fFinhtbiti N/A .. 77 0.0516 5.2652 149 Zinc 21.2670 AS/Nit/TF inhibition 0.1567 Mass Balance 3.2319 18.0351 150 Total Nitrogen 1251.0000 Design 35.4 Mass Balance 730.1186 520.8814 151 Total Phos. 300.2400 Design 5.0664 Mass Balance 104.4936 195.7464 152 Oil & Grease 94 Sampling 1938.7331 153 Aluminum 319.0050 AS/Nit/TF inhibition 3.14 Sampling 64.7619 254.2431 154 Antimony 0.0125 Sampling 0.2578 155 f 156 g 157 h 158 1 Modeled after: Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Name: HWA AT Hamby Creek 2010 Approved.xls; Worksheet Name: HASL Page 1 of 1 Printed 6/8/2011, 4:21 PM Headworks Addendum for Sludge Loadings (HASL) worksheet POTW Name => Hamby Creek WWTP Spreadsheet Instructions: POTW NPDES # => NCO024112 MAHL_sv = ((:I_potw' C_inf' 8.34) / (%_adj) Ibs/day POTW Sludge Permit # => w 0006050 1) Data entered only in Heavy Bordered cells. Rest of worksheet is ( flow POTW g t proteced, password is "2". Q_potw = Average (mgd) Date => 6/6/2011 g ) POTW Average Flow => 2.55 mgd C_inf = Average influent concentration (mgd) Avg. sludge flow to Disposal => 0 mgd 2) This spreadsheet changes based on the class of sludge generated %—adj = Per percentage of Sludge Limit as decimal Average % Solids to Disposal =>1 0.00 % inputted in cell C13 of the HWA spreadsheet. The title and the limits in (example: enter 117% as 1.17) Sludge Site Area permitted => 0 acres column G of this spreadsheet are updated automatically. 8.34 = Conversion Factor POLLUTANT mium Lead Mercury Molybdenum Nickel Selenium 3) Formulas in Comprehensive Guidance HWA Chapter, Section K. CUMULATIVE Flag if> LOADING data Enter actual 80% of from most recent Flag if MAXIMUM SLUDGE % of Applicable CUMULATIVE Sludge Report for % of Greater Sludge Ceiling CONC. from most Applicable Ceiling Flag if > SLUDGE the most heavily Cumulative than Concentrations recent Sludge Report Ceiling Conc. Conc. 100% of LOADING LIMITS loaded field' Limit 80% Limits or LTMP Data Limit Limit the Limit Ibs/acre Ibs/acre mg/dry kg mg/dry k % Flag Flag 36 75 34 85 13381 1 4300 2671 i 840 I'll 1 57 IF Greater than 80% Flag POTW MUST SUBMIT LAND APP & METALS MANAGEMENT PLAN n/a 75 420 100 7500 If Greater than 80% of the concentration limit POTW MUST SUBMIT METALS MANAGEMENT PLAN n/a Calculate MAHL_sv based on % of Monthly Average Concentration Limits to Protect Sludge Quality (insert these values into HWA) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! If over ceiling cone. POTW must reduce MAHL n/a 1 The most heavily loaded field is determined for each polluntant indivisually, and is the field that contains the highest amount (Ibs/acre) of that polluntant. a Removal Rate Calculations Date Spreadsheet Instructions: 1) Data entered only Heavy Bordered cal' Rest of worksheetis protected, password is „2„ 'u -10 2) For below detection data, .arch-10 enter "<" in "<" column, and '� ril-10 enter detection Ma -10 level in Influent or Effluent June-10 mg/lcolumns. Spreadsheet will auto- matically calculate averages and removal rates using 1/2 value entered. 3) Document removal Rate choice 4) Formulas in Compre- hensive Guide Column Averages => secfionEpter, F2.548333 page 1. removal -rate- Hamby 2010_PERCS.xls Removal Rates Page 1 of 8 pages 6/6/2011, 4:20 PM Revision: August 1999 < Influent m Used in Calculation < Effluent m Used in Calculation 137 137 < 2 1 118 118 1.8 1.8 116 116 1.2 1.2 160 160 1.35 1.35 149 149 2.141 2.14 112 112 2.14 2.14 106 106 2.95 2.95 126 126 1.98 1.98 98 98 < 2 1 103 103 2.02 2.02 128 128 < 2 1 122 122 2.76 2.76 122.9167 Unpaired Site Specific RR =>r-9875759/761 Literature/Default RR => F1.778333 85.00 13 % of data is BDL RR for this HWA => 98.55 M Used in Calculation < Effluent m Used in Calculation 308 1.5 1.5 252 1.9 1.9 2701 270 2.77 2.77 225 225 2.62 2.62 225 225 3.13 3.13 239 239 2.33 2.33 266 266 13.7 13.7 226 226 1.03 1.03 245 245 1.44 1.44 292 292 1.62 1.62 270 270 1.02 1.02 275 275 1.02 1.02 257.75 Unpaired Site Specific RR => Literature/Default RR => 2.84 98.90 85.00 0 % of data is BDL RR for this HWA => 98.90 < Influent m Used in Calculation < Effluent m 23 23 < 0.1 23.9 23.9 < 0.1 25.5 25.5 < 0.1 30.8 30.8 < 0.1 20.5 20.5 < 0.1 22.7 22.7 < 0.1 24.2 24.2 < 0.1 20.3 20.3 0.43 24.4 24.4 0.11 24.2 24.2 < 0.1 22.3 22.3 0.1 26.1 26.1 0.1 23.99167 Unpaired Site Specific RR => Literature/Default RR => 33 % of data is BDL RR for this 1IWA => Removal Rate Calculations Column Averages => 0.095 99.60 85.00 99.60 removal -rate- Hamby 2010_PERCS.xls Removal Rates Page 2 of 8 pages 6/6/2011, 4:20 PM Revision: August 1999 Removal Rate Calculations Date 0 Column Averages => ARSENIC < Influent m Used in Calculation < Effluent m Used in Calculation < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.01 0.005 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0. 0.005 < 0.005 0.0025 < 0. 0.005 < 0.005 0.0025 < 0. 0.005 < 0.005 0.0025 < 0.00510.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 0.0044 Unpaired Site Specific RR => Literature/Default RR => 0.0027 50 % BDL 45.00 100 % of data is BDL RR for this HWA => 45.00 removal -rate- Hamby 2010_PERCS.xis Removal Rates Page 3 of 8 pages 616/2011, 4:20 PM Revision: August 1999 CADMIUM < Influent mgfL Used in Calculation < Effluent mgfL Used in Calculation < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 <1 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.0021 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 < 0.002 0.001 0.0010 Unpaired Site Specific RR => Literature/Default RR => 0.0010 50 %BDL 7-71 67.00 100 % of data is BDL RR for this HWA => 67.00 CHROMIUM < Influent mg& Used in Calculation < Effluent m Used in Calculation < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 0.006 0.006 < 0.005 0.0025 0.014 0.014 <1 0.005 0.0025 0.012 0.012 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 0.008 0.008 < 0.005 0.0025 0.009 0.009 < 0.005 0.0025 0.0141 0.014 < 0.005 0.0025 0.005 0.005 <1 0.005 0.0025 0.006 0.006 0.002 0.002 0.0070 Unpaired Site Specific RR => Literature/Default RR =>I 0.0025 50 % BDI 82.00 63 % of data is BDL RR for this HWA => 82.00 Removal Rate Calculations in, Date Ma -10 June-10 Column Averages => .- < Ini Used in Calculation < Effluent m Used in Calculation 0.002 0.009 0.009 0.038 0.006 0.006 0.043 0.043 0.004 0.004 0.041 0.041 0.007 0.007 0.035 0.035 0.003 0.003 0.039 0.039 0.004 0.004 0.034 0.034 0.003 0.003 0.025 0.025 0.003 0.003 0.037 0.037 < 0.002 0.001 0.048 0.048 0.003 0.003 0.047 0.047 0.003 0.003 0.053 0.053 0.0024 0.0024 0.0368 Unpaired Site Specific RR => Literature/Default RR => 0.0040 89.05 86.00 4 % of data is BDL RR for this 1 iWA => 89.05 removal -rate- Hamby 2010_PERCS.xls Removal Rates Page 4 of 8 pages 6/6/2011, 4:20 PM Revision: August 1999 CYANIDE < Influent m Used in Calculation < Effluent m Used in Calculation < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.0051 0.0025 <1 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 <1 0.005 0.0025 < 0.005 0.0025 <1 0.005 0.0025 < 0.005 0.0025 <1 0.005 0.0025 0.0025 Unpaired Site Specific RR => Literature/Default RR => 0.0025 50 %BDL 69.00 100 % of data is BDL RR for this HWA => 69.00 .. < Influent mgfL Used in Calculation < Effluent mgLL Used in Calculation < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 <1 0.01 0.005 < 0.005 0.0025 0.027 0.027 <1 0.005 0.0025 < 0.01 0.005 <1 0.005 0.0025 < 0.01 0.005 <1 0.005 0.0025 < 0.01 0.005 <1 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 0.0068 Unpaired Site Specific RR => Literature/DefaultRR=>1 0.0025 50 % BDI 61.00 % 96 % of data is BDL RR for this I IWA => 61.00 Removal Rate Calculations Date 1 March-101 Column Averages => MERCURY < Influent m Used in Calculation < Effluent m Used in Calculation -499�05 0.0000249 {4195E-06 0.00000385 �0> Q145 0.000145 2. 506 0.00000235 0.000296 i=<I,206 0.00000123 r 51 0.0000854 f-Ofi 0.0000011 ,67E-05 0.0000567 *ii,7M06 0.00000171 2j�05J 0.0000291 Af,73E=06 0.00000173 �44E{05 0.0000244 r1"6 0.00000154 0:Q002621 0.000262 5 $ErD6 0.00000108 0.0000267 6 0.00000136 0.0000116 >1111 .' '6 0.00000113 1'6E-0 0.0000116 14 fi,,W, 0.00000113 2:68E-05 0.0000268 128Q6 0.00000128 0.00008335 Unpaired Site Specific RR => Literature/Default RR =>I 0.00000162 98.05 60.00 0 % of data is BDL RR for this HWA=> 9$05°/ removal -rate- Hamby 2010_PERCS.xls Removal Rates Page 5 of 8 pages 6/6/2011, 4:20 PM Revision: August 1999 MOLYBDENUM < Influent m Used in Calculation < Effluent m Used in Calculation < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 <1 0.005 0.0025 < 0.005 0.0025 <1 0.005 0.0025 < 0.005 : 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 <1 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 <0 0.005 0.0025 < 0.0051 0.0025 <1 0.005 0.0025 < 0.0051 0.0025 < 0.005 0.0025 0.0025 Unpaired Site Specific RR => Literature/Default RR => 0.0025 50 %BDL 33.00 100 % of data is BDL RR for this HWA => 33.00 NICKEL < Influent in Used in Calculation < Effluent m Used in Calculation < 0.01 0.005 0.028 0.028 < 0.01 0.005 0.012 0.012 < 0.01 0.005 0.008 0.008 0.016 0.016 1 0.008 0.008 < 0.01 0.005 1 0.006 0.006 < 0.01 0.005 <1 0.005 0.0025 < 0.01 0.005 1 0.006 0.006 < 0.01 0.005 <1 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 0.007 0.007 < 0.01 0.005 < 0.005 0.0025 0.012 0.012 0.008 0.008 0.0065 Unpaired Site Specific RR => Literature/Default RR => 0.0078 50 % BDI 42.00 58 % of data is BDL RR for this HWA => 42.00 Removal Rate Calculations Date fk1 1 March-101 Column Averages => SELENIUM < Influent m Used in Calculation < Effluent m Used in Calculation < 0.005 0.0025 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 <1 0.01 0.005 <1 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 <1 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 < 0.01 0.005 < 0.005 0.0025 0.0048 j Unpaired Site Specific RR => Literature/Default RR => F-0.0025 50 %BDL 50.00 100 % of data is BDL RR fir this 11WA => 50.00 removal -rate- Hamby 2010_PERCS.xls Removal Rates Page 6 of 8 pages 6/6/2011, 4:20 PM Revision: August 1999 SILVER < Influent m Used in Calculation < Effluent m Used in Calculation < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 <1 0.005 0.0025 < 0.0051 0.0025 <1 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.005 0.0025 < 0.0051 0.0025 <1 0.005 0.0025 < 0.005 0.0025 <1 0.005 0.0025 < 0.005 0.0025 < 0.0051 0.0025 0.0025 Unpaired Site Specific RR => Literature/Default RR => 0.0025 50 %BDL 75.00 100 % of data is BDL RR for this HWA => 75.00 M Used in alculation < Effluent m Used in Calculation 0.053 0053 0.053 0.185 0.041 0.041 0.173 0.173 0.042 0.042 0.181 0.181 0.043 0.043 0.134 0.134 0.043 0.043 0.175 0.175 0.04 0.04 0.192 0.192 0.045 0.045 0.144 0.144 0.038 0.038 0.155 0.155 0.037 0.037 0.141 0.141 0.028 0.028 0.149 0.149 0.025 0.025 0.184 0.184 0.02 0.02 0. I555 Unpaired Site Specific RR => Literature/Default RR => 0.0379 75.62 79.00 0 % of data is BDL RR for this I IWA => 75.62 A Removal Rate Calculations Date 1 December-091 1 March-101 une-1 Column Averages => Oil & Grease < Influent m Used in Calculation < Effluent m Used in Calculation 17 17 < 5 2.5 18 18 < 51 2.5 18 18 < 51 2.5 < 51 2.5 37 371 9 9 7 7 < 5 2.5 7 7 < 5 2.5 7 7 < 5 2.5 14 14 < 51 2.5 27 27 < 51 2.5 16.8889 Unpaired Site Specific RR => Literature/Default RR =>� 3.1500 7-71 81.35 47 % of data is BDL removal -rate- Hamby 2010_PERCS.xis Removal Rates Page 7 of 8 pages 6/6/2011, 4:20 PM Revision: August 1999 RR for this I-IWA => 81.35 Aluminum < Influent m Used in Calculation < Effluent m Used in Calculation 0.307 0.307 0.086 0.086 5.19 5.19 0.058 0.058 3.55 3.55 < 0.025 0.0125 3.73 3.73 0.051 0.051 4.93 4.93 0.076 0.076 12.8 12.8 0.206 0.206 1.25 1.25 0.075 0.075 11.2 11.2 0.056 0.056 10.3 10.3 0.282 0.282 15.8 15.8 0.193 0.193 15.8 15.8 0.133 0.133 6.53 6.531 < 0.05 0.025 7.6156 Unpaired Site Specific RR => Literature/Default RR =>L� 0.1045 98.63 8 % of data is BDL RR for this IIWA => 98.63 < Influent in Total... Used in Calculation < Effluent mg1L Used in Calculation 4.96 4.96 0.651 0.651 5.3 5.3 1 1 5.93 5.93 0.592 0.592 5.49 5.49 1 0.263 0.263 4.19 4.18 1 0.2 0.2 4.23 4.23 1 0.171 0.171 4.48 4.48 0.264 0.264 4.27 4.27 0.108 0.108 4.81 4.81 0.144 0.144 4.98 4.98 0.274 0.274 5.16 5.16 0.125 0.125 5.47 5.47 1 0.064 0.064 4.9383 Unpaired Site Specific RR => Literature/Default RR =>� 0.3213 93.49 0 % of data is BDL RR for this I IWA => 93.49 Removal Rate Calculations Lq Date N 1 March-101 1 June-101 Column Averages => removal -rate- Hamby 2010_PERCS.xis Removal Rates Page 8 of 8 pages 6/6/2011, 4:20 PM Revision: August 1999 Antimony < Influent m Used in Calculation < Effluent m Used in Calculation < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.0025 0.00125 <1 0.025 0.0125 < 0.0251 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 <1 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 < 0.025 0.0125 0.0116F Unpaired Site Specific RR => Literature/Default RR =>� 0.0125 50 %BDL 100 % of data is BDL RR for this 11 WA =>� Im IUP Count 1 2 3 4 5 6 7 8 9 10 11 12 13 SIU.Uncont. Mass. Bal FLOW :.D TSS AMMONIA ARSENIC INDUSTRY NAMES (please list alphabetically) Industry Permit/Pipe number Average Discharge Average Discharge Average Discharge Average Discharge Average Discharge MGDgal/day Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Advanced Motorsports 0028 t}:OUS 5,340 2.1 0.09 33.4 1.49 0.05 0.0022 0.0038 0.0002 Brasscraft 0008,0020Q 20,000 27.05 4.51 50.5 8.42 43.8 7.3058 0.0042 0.0007 Custom Drum 0029 ;, 0.0050 4,950 728.8 30.09 112 4.62 5.9 0.2436 0.007 0.0003 Finch Industries 0018 -=0.0409 40,900 13.75 4.69 51.37 17.52 6.77 2.3093 0.122 0.0416 Gresco Manufacurin 0012,.,007 5,680 9.26 0.44 2.36 0.11 0.04 0.0019 0.003 0.0001 McIntyre Metals 0031 15--0.0005 470 26.08 0.10 4.14 0.02 0.2 0.0008 0.0135 0.0001 Unilin Flooring0030 Sum of Industrial Loading (Ibs/day) => Avg Influent loading (Ibs/day) => 0.07731 77340 39.9236 m l lbs/da m l 32.1852 9.8636 mg/1 lbs/da m l 0.0430 MGDgal/day lbs/da lbs/da 2.5512,550,0001 122.921 2614.141 257.751 5481.571 23.991510.19531 0.00441 0.0936 Uncontrollable Load from Mass Bal (Ibs/day) =>1 2.4727 Uncontrollable Concen. from Mass Bal (mg/L) => Uncont. from Uncont. Sampling (mg/L + lbs/day) => Uncontrollable Concen. From Literature (mg/L) => Uncontrollable colic. to be used in HWA (mg/L) => Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "2". 2) Formulas are discussed in the Comprehensive Guidance, Chapter 5, Section E, page 5. siu-unc-massbalance Hamby 2010_PERCS.xIs SIU.Uncont.Mass.Bal Page 1 of 5 pages 6/6/2011, 4:21 PM Revision: August 1999 2,574.21 5,449.384 1500.3317 0.0506 1251 1 2641 1 24.31 1 0.0025 F-2-951 6083.49 500 10310.99 31.71 653.721 0.0025 0.0516 2501 1 2501 1 25 0.003 250 �.:,:� if264 31.7 0.0025 Choose "Uncontrollable Concentration to be used in HWA" (row 31) from Uncontrollable Concentration From "Mass Balance" (row 25), "Sampling" (row 27), or "Literature" (row 29). Document reasons. M IUP Count 1 2 3 4 5 6 7 8 9 10 11 12 13 SIU. Uncont. Mass. Bal FLOW Average Discharge CADMIUM Average Discharge CHROMIUM.• Average Discharge - Average Discharge Average Discharge INDUSTRY NAMES lease list alphabetically) Industry Permit/Pipe number MG D aUda Conc. Load m 1 Ibs/da Conc. Load m 1 lbs/da Conc. Load m 1 Ibs/da Conc. Load m 1 Ibs/da Advanced Motorsports 0028 >0.-0053 5,340 0.0008 0.0000 0.046 0.0020 0.3006 0.0134 0.0067 0.0003 Brasscraft 0008 0.0200 20,000 0.001 0.0002 0.5383 0.0898 0.193 0.0322 0.0069 0.0012 Custom Drum 0029 0.0050 4,950 0.001 0.0000 0.0151 0.0006 0.1346 0.0056 0.0072 0.0003 Finch Industries 0018 �11 40,900 0.001 0.0003 0.0025 0.0009 0.3507 0.1196 0.0337 0.0115 Gresco Manufacurin 0012 A!0.90 7 5,680 0.0008 0.0000 0.0025 0.0001 0.017 0.0008 0.0066 0.0003 Mcln a Metals 0031 ":'0 005 470 0.001 0.0000 0.0025 0.0000 0.0548 0.0002 0.0053 0.0000 Unilin Flooring 0030 Sum of Industrial Loading (lbs/day) => Avg Influent loading (Ibs/day) => 0.0773 77340 1 mg/1 0.00061 0.0934 m l lbs/da m l 1 0.1718 m l 0.0136 MGDgal/day lbs/da lbs/da Ibs/da 2.55 2,550,0001 0.0011 0.02131 0.0071 0.14891 0.03681 0.7826 0.0025 0.0532 Uncontrollable Load from Mass Bal (lbs/day) => 2.4727 Uncontrollable Concen. from Mass Bal (mg/L) => Uncont. from Uncont. Sampling (mg/L + lbs/day) => Uncontrollable Concen. From Literature (mg/L) => Uncontrollable colic. to be used in HWA (mg/L) => Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "T. 2) Formulas are discussed in the Comprehensive Guidance, Chapter 5, Section E, page 5. siu-unc-massbalance Hamby 2010_PERCS.xls SIU.Uncont. Mass. Bal Page 2 of 5 pages 6/6/2011, 4:21 PM Revision: August 1999 0.0206 0.05541 0.6108 0.0396 0.00101 1 0.00271 1 0.0296 0.0019 F-0-.0-011 0.0206 0.0025 0.0516 0.072 1.48481 0.00251 0.0516 0.003 1 0.051 1 0.0611 1 0.041 1 0.0025 0.072 0.0025 Choose "Uncontrollable Concentration to be used in HWA" (row 31) from Uncontrollable Concentration From "Mass Balance" (row 25), "Sampling" (row 27), or "Literature" (row 29). Document reasons. 0 s IUP Count 1 2 3 4 5 6 7 8 9 10 11 12 13 SIU.Uncont. Mass. Bal FLOW LEAD MERCURY MOLYBDENUM NICKEL INDUSTRY NAMES (please list al habeticall) Industry Permit/Pipe number Average Discharge Average Discharge Average Discharge Average Discharge vera e Discharge MGDgal/day Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conc. Load mg/1 Ibs/da Conc. Load mg/1 lbs/da Advanced Motorsports 0028 : ,,0.0653 5,340 0.0029 0.0001 0.0001 0.00000 0.0025 0.0001 0.485 0.0216 Brasscraft 0008 4.0200 20,000 0.0341 0.0057 0.0001 0.00002 0.0025 0.0004 0.2978 0.0497 Custom Drum 0029 0.0050 4,950 0.0312 0.0013 0.0001 0.00000 0.039 0.0016 0.2566 0.0106 Finch Industries 0018 "�0 04409 40,900 0.0245 0.0084 0.0001 0.00003 0.0025 0.0009 0.003 0.0010 Gresco Manufacurin 0012 *,,;A00- 7 5,680 0.0027 0.0001 0.0001 0.00000 0.0025 0.0001 0.0035 0.0002 McIntyre Metals 0031 0.0005 4701 0.005 0.0000 0.0001 0.00000 0.3781 0.00151 0.0134 0.0001 Unilin Flooring 0030 Sum of Industrial Loading (Ibs/day) => Avg Influent loading (lbs/day) =>I 0.0773 77340 m I 0.0156 0.00006 m I Ibs/da m l 0.0046 m l 1 0.0831 MGDgal/day lbs/da lbs/da lbs/da 2.5512,550,0001 0.00681 0.1446 1 ; �-`0.0000831 0.001771 0.00251 0.0532 0.00651 0.1382 Uncontrollable Load from Mass Bal (lbs/day) => 2.4727 Uncontrollable Concert. from Mass Bal (mg/L) => Uncont. from Uncont. Sampling (mg/L + lbs/day) => Uncontrollable Concert. From Literature (mg/L) => Uncontrollable colic. to be used in HWA (nig/1) => Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "T. 2) Formulas are discussed in the Comprehensive Guidance, Chapter 5, Section E, page 5. siu-unc-massbalance Hamby 2010_PERCS.xls SIU.Uncont.Mass.Bal Page 3 of 5 pages 6/6/2011, 4:21 PM Revision: August 1999 0.12901 1 0.00171 0.0486 0.0551 0.0063 0.0001 1 1 0.00241 1 0.0027 0.0 225 0.05161 1 1 0.0025 0.0516[-0.0071 0.1444 0.049 0.00031 1 1 0.021 0.0025 0.00011 1 0.007 Choose "Uncontrollable Concentration to be used in HWA" (row 31) from Uncontrollable Concentration From "Mass Balance" (row 25), "Sampling" (row 27), or "Literature" (row 29). Document reasons. IUP Count 1 2 3 4 5 6 7 8 9 10 11 12 13 SIU.Uncont. Mass. Bal FLOW SELENIUM SILVER ZINC Oil& Grease INDUSTRY NAMES lease list alphabet call Industry Permit/Pipe number Aver a a Discharge Average Discharge Average Discharge Average Dischar a Avera a Dischar e MGD gal/daym Conc. Load 1 ]bs/da Conc. Load m 1 Ibs/da Conc. Load m 1 Ibs/da Conc. Load mg/1 lbs/da Advanced Motorsports 0028 4.0053 5,340 0.0025 0.0001 0.0025 0.0001 0.425 0.0189 2.5 0.1113 Brasscraft 0008 '9.02001 20,000 0.0035 0.0006 0.0025 0.0004 0.058 0.0097 2.5 0.4170 Custom Drum 0029 `�--O.'00501 4,950 0.011 0.0005 0.0025 0.0001 0.2052 0.0085 6.625 0.2735 Finch Industries 0018.4.44,0 40,900 0.0025 0.0009 0.0991 0.0338 0.1089 0.0371 2.5 0.8528 Gresco Manufacurin 0012 0;0057 5,680 0.003 0.00011 0.0022 0.0001 0.0442 0.0021 2.5 0.1184 McIntyre Metals 0031 :,i .0 0005 470 0.005 0.0000 0.0025 0.0000 0.0161 0.0001 2.5 0.0098 Unilin Flooring 0030 Sum of Industrial Loading (Ibs/day) => Avg Influent loading (Ibs/day) => 0.0773 77340 me 0.0022 m l 0.0345 m l 0.0764 m l 1.7828 MGDgal/day lbs/day lbs/da lbs/da lbs/da 2 5512,550,0001 0.00481 0.10211 0.00251 0.0532 0.15551 3.30701 16.8889 359.1762 Uncontrollable Load from Mass Bal (lbs/day) => 2.4727 Uncontrollable Concen. from Mass Bal (mg/L) => Uncont. from Uncont. Sampling (mg/L + lbs/day) => Uncontrollable Concert. From Literature (mg/L) => Uncontrollable conc. to be used in HWA (mg/L) => Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "T. 2) Formulas are discussed in the Comprehensive Guidance, Chapter 5, Section E, page 5. siu-unc-massbalance Hamby 2010_PERCS.xls SIU.Uncont.Mass.Bal Page 4 of 5 pages 6/6/2011, 4:21 PM Revision: August 1999 0.09991 1 0.0186 3.2306 357.3934 0.00481 1 0.0010.15671 1 17.3307 0.0025 0.0516[-0.02L51 0.0516t 0.3741 7.7126 94 ######## 0.005 0.175 50 0.0048 A`'' 0.0025 0.1567 94 Choose "Uncontrollable Concentration to be used in HWA" (row 31) from Uncontrollable Concentration From "Mass Balance" (row 25), "Sampling" (row 27), or "Literature" (row 29). Document reasons. C7 IUP Count 2 3 4 5 6 7 8 9 10 11 12 13 SIU.Uncont. Mass. Bal FLOW Dischar e TKN Avera e Dischar e .Phosphorus Avera e Dischar e Avera e Dischar e Avera e Dischar e INDUSTRY NAMES ( lease list al habeticall) Industry Permit/Pipe numbergal/day 7vera Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Conc. Load mg/1 lbs/da Advanced Motorsports 0028 Q;005 5,340 0.84 0.0374 2.49 0.1109 6.0222 0.2682 2.91 0.1296 Brasscraft 0008 �4.0200 20,000 44.25 7.3809 0.73 0.1218 1.71 0.2852 0.841 0.1403 Custom Drum 0029 OQSQ 4,950 31.654 1.3068 0.181 0.0075 0.639 0.0264 1.432 0.0591 Finch Industries 0018A.044q 40,900 7.24 2.4696 5.175 1.7652 0.9425 0.3215 0.3555 0.1213 Gresco Manufacurin 0012 0.0057 5,680 0.19Olbs/dayy 0.34 0.0161 0.025 0.0012 0.13 0.0062 McIntyre Metals 00310.OQ05 470 2.895 10.66 0.0418 0.0588 0.0002 22.25 0.0872 Unilin Flooring0030 Sum of Industrial Loading (lbs/day) => Avg Influent loading (lbs/day) => 0.0773 77340 lm 2.0632 l lbs/da m l 0.9027 m l 0.5436 MGD gal/daym lbs/da lbs/da 2.55 2,550,0001 33.70831 716.87441 0.05921 1.25901 7.61561 161.96101 4.9383 105.0228 Uncontrollable Load from Mass Bal (lbs/day) => 2.4727 Uncontrollable Concen. from Mass Bal (mg/L) => Uncont. from Uncont. Sampling (mg/L + lbs/day) => Uncontrollable Concen. From Literature (mg/L) => Uncontrollable conc. to be used in IIWA (mg/L) => Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "T. 2) Formulas are discussed in the Comprehensive Guidance, Chapter 5, Section E, page 5. siu-unc-massbalance Hamby 2010_PERCS.xls SIU.Uncont.Mass.Bal Page 5 of 5 pages 6/6/2011, 4:21 PM Revision: August 1999 705.6594-0.8042 161 0582 104.4792 34.2188-0.03901 1 7.81001 1 5.0664 62.61 1290.9362 0.3 6.18661 3.141 64.75301 12.7 261.8992 35.168 0.3 3.14 5.0664 Choose "Uncontrollable Concentration to be used in HWA" (row 31) from Uncontrollable Concentration From "Mass Balance" (row 25), "Sampling" (row 27), or "Literature" (row 29). Document reasons. Carter, Jenifer From: Conder, Misty [Misty.Conder@thomasville-nc.gov] Sent: Monday, May 09, 2011 8:51 AM To: Basinger, Corey; Carter, Jenifer Cc: Beck, Allen; Huffman, Morgan; Craver, Kelly Subject: Fecal reporting from 5/4/11 discharge of partially treated water Dear Mr. Basinger, Per our conversation on Monday 5/9/11, you stated that our verbal report of the incident was sufficient and that a written report and a newspaper report would not be needed. This decision is based on the following facts. 1. The partial discharge was reported on 5/4/11 at 3:56 PM to Steve Mauney. Fecal samples of the effluent were taken during the incident and about an hour after the incident for evaluation. 2. Flow discharged during the incident is estimated at 1.6MG, although this would be a little high because it includes 4 hours of discharge when all the UV units were working correctly. 3. The fecal counts in counts/ 100ml for the week are listed below and include the geometric mean for the week which indicates we were not in violation of our permit. The geometric mean for the maximum report column is based on using 6000 for the count for the day. The average column uses a straight average of the two fecal samples taken on the 4ffi and then calculates the geometric mean using that average. max rpt avg 21 21 24 24 >6000 1040 3520 36 36 7 7 15 15 47 43 2-May 3-May 4-May 5-May 6-May 7-May Geo Mean 4.The DMR will have >6000 counts/100ml as the reported value for 5/4/11 as well. Please verify that this is a correct summary of our conversation. Thank you, Laboratory Supervisor - Pretreatment Hamby Creek WWTP Thomasville, NC Ph: 336-475-4246 Fax: 336-476-0130 Adim NCDENR North Carolina Department of Environment and Natura Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director April 29, 2011 Ms. Misty Conder City of Thomasville P.O. Box 368 Thomasville, NC 27361 Subject: Pretreatment Annual Report Review City of Thomasville WWTP (NC0024112) Dear Ms. Conder: Resources Dee Freeman Secretary The Pretreatment staff of the Division of Water Quality's Winston-Salem Regional Office has reviewed the Pretreatment Annual Report (PAR) covering January through December 2010. This PAR was received on April 6, 2011. Our review indicates that the PAR is adequate and satisfies the requirements of 15A NCAC 2H .0908(b) and the Comprehensive Guidance for North Carolina Pretreatment Programs. A correction to the narrative was made to show that Custom Drum was not in SNC for Chromium TRC violations in 2010. Please correct your copy to show the same. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact me at (336) 771-4957 (Jenifer.Carter@ncdenr.gov) or Monti Hassan at (919) 807-6314 (Monti. Hassan@ncdenr.gov). Sincerely, Jenifer Carter Environmental Specialist Winston-Salem Regional Office Division of Water Quality cc: PERCS Unit — Monti Hassan WSRO Files SWP — Central Files North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-5000''. FAX: 336-771-4630 \ Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org NorthCarolina .Vaturally Ar. Equal Opportunity `. Atfirmat'Ne action Employer Regional Pretreatment Annual Report (PAR) Review Is the PAR on time? Does it have two copies? Did they send any other submissions with it? Included? ADEQUATE? POTW noted Corrections? Narrative ® YES ❑ NO ❑ NA ® YES ❑ NO ❑ NA PPS Form ® YES ❑ NO ® YES ❑ NO SNCR ® YES ❑ NO ® YES ❑ NO IDSF ® YES ❑ NO ® YES ❑ NO Allocation Table ® YES ❑ NO ® YES ❑ NO Waste Reduction Info ® YES ❑ NO ® YES ❑ NO Compliance Schedules ❑ YES ❑ NO ® NA ❑ YES ❑ NO ® NA Public Notice ❑ YES ® NO ❑ NA ❑ YES ❑ NO ® NA Program Information ® YES ❑ NO ® YES ❑ NO [—]YES ® NO Historical SNC ® YES ❑ NO ❑ NA ❑ YES ❑ NO ® NA ❑ YES ❑ NO ® NA Regional Office: WSRO POTW: Thomasville NPDES Permit No. NCO024112 Report Period: 1/1/10 to 12/31/10 ® Full ❑ Modified For modified programs evaluate shaded items only. A Narrative is required for a modified program only if there are SIUs in SNC. If No, check recommendation below. 1. Have at least 90% of SIU permits been issued within 180 ® Yes ❑ No ❑ Not req'd ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty days of expiration? See Allocation Table). Assessment 2. Were at least 80% of SIUs inspected? (See PPS Form) ® Yes ❑ No ❑ Not req'd ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty Assessment 3. Has effective enforcement been taken against industries in ❑ Yes ❑ No ® NA ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty SNC, including those causing pass -through or interference? (See Assessment Narrative and SNCR Form 4. Does public notice cover all SIUs in SNC? ❑ Yes ❑ No ® NA ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty Assessment Note: LxceDtions snouia be exDlainea in the comment section below: A note was included with the PAR explaining that public notice had yet to be published, but would be published soon, and that copies would be submitted at that time. A correction to the narrative was noted. Custom Drum was not in SNC for Chromium during the first half of 2010. Reviewed By: 1. Carter Date: 4/29/2011 Regional Pretreatment Annual Report Review Thomasville PAR Reveiw Form 2010.doc FULL PROGRAMS ONLY Values from PPS Form -Fill in (PCS data) * Alternatively, attach PPS page from PAR NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary April 26, 2011 N.C. DOot. of ENR APR 2 9 2011 Ms. Misty Conder Winston-salem Laboratory Supervisor Regional office City of Thomasville P.O. BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Industrial User Pretreatment Permit ([UP) Program: City of Thomasville NPDES #: NCO024112 Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Industrial User Pretreatment Permits (IUPs) submitted by The City of Thomasville for the following Significant Industrial Users (SIUs). The IUPs were received by the Division on April 6, 2011. IUP # SIU Name IUP 029 Custom Drum Services Inc. Renewal 008 Brass Craft — Thomasville Modification The review indicates that the IUPs are adequate and the minimum requirements of 15A NCAC 2H .0905 and .0916 and 40 CFR 403.8(f)(1)(iii) are met. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti.Hassan(o-)-ncdenr.govl or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah.Gore@ncdenr.gov]. incerely, 0 �— V( oleen H. Sullins mh/thomasville.iup.020 cc: Jenifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Ralegh, North Carolina 27604 title Phone: 919-807.63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 North Caroli na Internet: www.nnily \ A rmalive rg Acton Naturally , �a tural y An Equal Opportunity 1 AffinnaGve Action Employer � y l� ` `L� Carter, Jenifer From: Carter, Jenifer Sent: Wednesday, April 20, 2011 1:05 PM To: 'Beck, Allen' Subject: RE: Power failure Allen, Technically speaking, email isn't supposed to count for proper notification. However, if you get a response from me within the 24 hours required, no further notice will be required. I will respond to the email and put a copy of it in your file. If you don't hear from me (or whoever), then you will have to call the front desk (336-771-5000) and ask to speak to someone else in DWQ. Or if it's after hours, call Emergency Management (800-858-0368). This notification is duly noted. Were you able to utilize back-up disinfection at all during the 15 minutes down time? Thanks, Jenifer Carter Before printing this email, please consider your budget and the environment. If you must print, please print only what you need and save ink with the free Eco-Font. NC DENR Winston-Salem Regional Office Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4957 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Beck, Allen [mailto:Allen.Beck@thomasville-nc.gov] Sent: Wednesday, April 20, 2011 11:54 AM To: Carter, Jenifer Subject: Power failure Jenifer, Just wanted to let you know that we had a power glitch this morning and it took about 15 minutes to get our UV to reset. Is there any additional notifications I need to be concerned with? 1 Thanks, Allen Allen Beck Wastewater Plants Superintendent City of Thomasville, NC 2736o Phone - (336) 475-4246 A=*YA NCDEN North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary April 08, 2011 Ms. Misty Conder Laboratory Supervisor City of Thomasville P.O. BOX 368 Thomasville, NC 27361 Subject.- Pretreatment Review of Industrial User Pretreatment Permit drops Program: City of Thomasville NPDES #: NCO024112 Davidson County Dear Ms. Conder: Rpe i APR 15 2011 y/rns!cn.saleT -_ _ Reaip�31 Our( The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed revised the Industrial User Pretreatment Permit (IUP) drops submitted by The City of Thomasville for the following Significant Industrial Users (SIUs). The IUP drop requests were received by the Division on April 6, 2011. IUP # SIU Name 0007 Strou e Mirror, Inc. 0005 Images of America, Inc. The review indicates that the IUP drops are adequate and the minimum requirements of 15A NCAC 2H .0905 and .0916 and 40 CFR 403.8(f)(1)(iii) are met. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti. Hassan(Qncdenr.gov] or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah. Gore@ncdenr.gov]. *incer.ely +{ ullns mh/thomasville. iup.d rop.019 cc: Jenifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 title Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 North Carol i n a Internet) www.ncwaterquality.org �/�!atlllalllly An Equal Opportunity 1 Affirmative Action Employer L M:=�� NCDENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director February 10, 2011 Mr. Kelly Craver, City Manager City of Thomasville P.O. Box 368 Thomasville, NC 27360 SUBJECT: Pretreatment Compliance Inspection City of Thomasville NPDES Permit #NC0024112 Davidson County Dear Mr. Craver, Natural Resources Dee Freeman Secretary A Pretreatment Compliance Inspection was performed by Jenifer Carter, of this office, on January 19, 2011. Pretreatment Coordinator, Ms. Misty Conder, was present for the inspection. The purpose of this inspection was to determine the effectiveness of the City's pretreatment program and included a review of pretreatment program elements, POTW plant performance, Industry monitoring data, adherence to the enforcement response plan (ERP), and an industry inspection. The City currently has eight (8) Significant Industrial Users (SIUs), four (4) of which are categorical. Two SIUs were in significant non-compliance (SNC) for reporting during this review. The plant has had no limits violations since August 2009. Overall, the inspection showed the pretreatment program to be run very proficiently. Please refer to the attached inspection report for further comments. If you have any questions please contact Jenifer Carter at (336) 771-4957. cc: WSRO Files SWP Central Files Monti Hassan — PERCS Unit North Carolina Division of Water Quality, VVinston-Salem Regional Office Location: 585'VVaughtown St, Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-4630 � Customer Sentice: 1-817-623-6748 Internet: wjvw %waterquality.org Sincerely, W. Corey Basinger Interim Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality Nne orthCarolina ;Vaturallty An Equal OPportunity 1 At �rmalve Action Employer NORTH CAROLINA DIVISION OF WATER QUALITY PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)l 1. Control Authority (POTW) Name: City of Thomasville 2. Control Authority Representative(s): Misty Conder 3. Title(s): Pretreatment Coordinator/Lab SuvervisorBack-up ORC 4. Last Inspection Date: 01 /07 /10 Inspection Type: ® PCI ❑ Audit 5. Has Program Completed All Requirements from the Previous Inspection or Program Info Sheet(s)? ® Yes ❑ No 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ Yes ® No Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ Yes ❑ No PCS CODING Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector n N C 0 0 2 4 1 1 2 011911 ® EE Fac. Type (FACC) (DTIA) (TYPI) (INSP) 7. Current Number Of Significant Industrial Users (SIUs)? 8 SIUS 8. Current Number Of Categorical Industrial Users (CIUs)? 4 CIUS 9. Number of SIUs Not Inspected B POTW in the Last Calendar Year? See comments 1 10. Number of SIUs Not Sampled B POTW in the Last Calendar Year? No dischar a/closed 2 11. Enter the Higher Number of 9 or 10 2 NOIN 12. Number of SIUs With No IUP, or With an Expired IUP 0 NOCM 13. Number of SIUs in SNC for Either Reporting or Limits Violations During Either of the Last 2 Semi -Annual Periods (Total Number of SIUs in SNC) 2 PSNC 14. Number of SIUs in SNC For Reporting DuringEither of the Last 2 Semi -Annual Periods 2 MSNC 15. Number of SIUs In SNC For Limits Violations DuringEither of the Last 2 Semi -Annual Periods 0* SNPS 16. Number of SIUs In SNC For Both Reporting and Limits Violations During Either of the Last 2 Semi-annual Periods 0 POTW INTERVIEW *some data not received yet for McIntyre 17. Since the Last PCI, has the POTW had any POTW Permit Limits Violations? El Yes ® No If Yes, What are the Parameters and How are these Problems Being Addressed? 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial ❑ Yes ® No Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC during either of the Last 2 Semi- SNC for Limits: possibly McIntyre Annual Periods? Have any Industries in SNC (During Either of the Last 2 SNC for Reporting: Unilin Flooring & AMC Semi -Annual Periods) Not Been Published for Public Notice? Not Published: To be published in February (May refer to PAR if Excessive SIUs in SNC) 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? N/A 21. Are Any Permits Or Civil Penalties Currently Under Adjudication? If Yes, Which ❑ Yes ® No Ones? LTMP/STMP FILE REVIEW: 22. Is the LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® Yes El No El N/A 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® Yes ❑ No El N/A 24. Is the LTMP/STMP Data Maintained in a Table or Equivalent? ® Yes El No Is the Table Adequate? ® Yes El No 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO DWQ Inspector, please verify! 26. If NO to 23 - 26, list violations: 27. Should any Pollutants of Concern be Eliminated from or Added to the LTMP/STMP? ® Yes ❑ No If yes, which ones? Eliminated: Aluminum & Antimony, if desired Added: NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 1 28. PRETREATMENT PROGRAM ELEMENTS REVIEW- Please review POTW files, verify POTW has copy of Program Element in their files, complete with supporting documents and copy of PERCS Approval Letter, and dates consistent with Pro ram Info: 1 11 Program Element Last Approval Date In file Date Next Due, If Applicable Headworks Analysis (HWA) Submitted 12/28/10 ® Yes ❑ No pending Industrial Waste Survey IWS 09/20/2010 ® Yes ❑ No 04/30/2015 Sewer Use Ordinance SUO 06/05/2007 ® Yes ❑ No Adopted 09/17/2007 Enforcement Response Plan (ERP) 10/09/2008 ® Yes ❑ No Long Term Monitoring Plan (LTMP) 07/22/2009 ® Yes ❑ No 06/01/2009 INDUSTRIAL USER PERMIT (IUP) FILE REVIEW(3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION) 29. User Name 1. BassCraft. 2. 11 3. 30. IUP Number 0008 31. Does File Contain Current Permit? ® Yes ❑ No I ❑ Yes ❑ No [:1Yes ❑ No 32. Permit Expiration Date 01/31/12 / / 33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A 433 34. Does File Contain Permit Application Completed Within One Year Prior ® Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No to Permit Issue Date? 35. Does File Contain an Inspection Completed Within Last Calendar Year? FMYes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 36. a. Does the File Contain a Slug/Spill Control Plan? a. ®Yes []No I a. ❑Yes ❑No�_7 a. []Yes❑No b. If No, is One Needed? See Inspection Form from POTW b. []Yes ❑No b. ❑Yes []No 11 b. []Yes ❑No 37. For 40 CFR 413 and 433 TTO Certifiers, Does File Contain a Toxic ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A Organic Management Plan (TOMP)? 38. a. Does File Contain Original Permit Review Letter from the Division? a. NYes []No a. ❑Yes ❑No a. []Yes []Nob. All Issues Resolved? b.❑Yes❑No®N/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A its Sampling as Required by IUP, including flow? 40. Does File Contain POTW Sampling Chain -Of -Custodies? ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑NopN/A 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its ®Yes❑No❑N/A il ❑Yes❑No❑N/A ❑Yes❑ ON/A Sampling as Required by IUP, including flow? 41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A on time? 42a. For categorical IUs with Combined Wastestream Formula (CWF), does ❑Yes❑NoON/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A file includeprocess/dilution flows as Required by IUP? 42b. For categorical IUs with Production based limits, does file include ❑Yes❑NoNN/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A production rates and/or flows as Required b IUP? 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify ❑Yes❑NoNN/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A All Limits Non -Compliance from Both POTW and SIU Sampling? 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify ❑Yes❑NoNN/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A All Reportin&Non-Conipliance from SIU Sampling? 44. a. Was the POTW Notified by SILT (Within 24 Hours) of All Self- a.❑Yes❑No®N/A a.❑Yes❑No❑N/A a.❑Yes❑No❑N/A Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? b.pYes❑No®N/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A c. If applicable, Did POTW resample within 30 days of becoming aware of SIU limit violations in the POTW's sampling of the SIU? c.❑Yes❑No®N/A c.❑Yes❑No❑N/A c.❑Yes❑No❑N/A 45. During the Most Recent Semi -Annual Period, Was the SILT in SNC? ❑ Yes ® No 11 ❑ Yes ❑ N—o-1 ❑ Yes ❑ No 46. During the Most Recent Semi -Annual Period, Was Enforcement Taken ❑Yes❑NOON/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A as Specified in the POTWs ERP (NOVs, Penalties, timing, etc.)? 47. Does the File Contain Penalty Assessment Notices? ❑Yes❑No®N/A ❑Yes❑No❑N/AI ❑Yes❑No❑N/A 48. Does The File Contain Proof Of Penalty Collection? ❑Yes❑NoNN/A 11 ❑Yes❑No❑N/A ❑Yes❑No❑N/A 49. a. Does the File Contain Any Current Enforcement Orders? a. []Yes NNo 1b. a. ❑Yes ❑No a. ❑Yes ❑No b. Is SIU in Compliance with Order? ❑Yes ❑No b. ❑Yes ❑No b. ❑Yes ❑No 50. Did the POTW Representative Have Difficulty in Obtaining Any of This ❑ Yes ®No ❑Yes ❑ No ❑ Yes ❑ No Requested Information For You? NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 2 FILE REVIEW COMMENTS: No problems noted INDUSTRY INSPECTION PCS CODING: Trans.Code Main Program Permit Number MM/DD/YY ❑N INICIO10121411 1 2 011911 (DTIA) 1. Industry Inspected: Custom Drum Services, Inc. 2. Industry Address: 1015 Trinity St., Thomasville, NC 27360 3. Type of Industry/Product: Reconditioning of Drums 4. Industry Contact: Jason L. Ingram Phone: 336 472-1600/ Cell: 336 442-5296 Fax: 336 472-1603 5. Does the POTW Use the Division Model Inspection Form or Equivalent? ® Yes ❑ No Inspec.Type Inspector Fac. Type o a o (TYPI) (INSP) (FACC) 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview ® Yes ❑ No B. Plant Tour ® Yes ❑ No C. Pretreatment Tour ® Yes ❑ No D. Sampling Review ® Yes ❑ No E. Exit Interview ® Yes ❑ No Industrial Inspection Comments: No deficiencies noted OVERALL SUMMARY AND COMMENTS: Comments: #9: Custom drum was scheduled to be inspected in December 2010, during this State inspection of the City's pretreatment program. Both inspections were rescheduled to this date, due to inclement weather. Requirements: Recommendations: Over allocation for Silver and Copper when stream standards are used in the calculations. Since these are action level POCs, and since the POTW is passing whole effluent toxicity, it may not be necessary to use the stream standards. You should discuss this with the PERCS Unit, if necessary. NOD: ❑ Yes ® No NOV: [-]Yes ® No QNCR: ❑ Yes ® No POTW Rating: Satisfactory ® Marginal ❑ Unsatisfactory ❑ PCI COMPLETED BY: Jenifer Carter DATE: February 10, 2011 NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 3 j tom. C. Wastewater 'Treatment Plant _-- RECEIVED N.C. Deot. of ENP PERFORMANCE ANNUAL REPORT JAN 18 �011 2010 Winston-Sae- Reglonal I. GENERAL INFORMATION Facility/System Name: City of Thomasville Hamby Creek Waste Treatment Plant Responsibility Entity: City of Thomasville x 368 Thomas� /;Zk Thomasville, NC, 27360 n r T Person in Char a/Contact: Allen Beck Plant Superintendent W D g P.O. Box 368 p I JAN 2 2011 Thomasville, NC, 27360 (336) 4754246 _DENR-WATER nt iA, Applicable Permits: NPDES NC00024112 (Wastewater Treatment Plant), WQCS00057 (Collection System), NCGI10000 COC#NCG110094 (Stormwater-Industrial Site), WQ0006050 Non -Discharge (Sludge Disposal), NC0088200 (Alum Lagoon) CERTIFIED MAIL RETURN RECEIPT NUMBER: 7009 0820 0002 0795 4065 Description of Collection System: The Thomasville sanitary sewer collection system is currently comprised of a system of 209.35 miles, or 1,105,367 linear feet of pipe, and 26 sewage lift stations spread throughout the area. Description of Treatment Process: Hamby Creek WWTP is a 6.OMGD capacity grade 4 wastewater treatment facility using the 5-Stage Bardenpho process with post aeration to achieve biological nutrient reduction of both phosphorus and nitrogen. Headworks equipment consists of an automated solids removal bar screen and a grit removal system. Secondary treatment consists of two parallel trains of treatment, each consisting of an anaerobic zone, an anoxic zone, an oxidation ditch, and second anoxic zone, and reaeration. Removal of activated sludge is accomplished in two circular secondary clarifiers equipped for removal of solids for return to the process or wasting to a digestion system. Effluent from the two circular clarifiers is filtered through 10 micron disk filters and then receives disinfection via a UV system prior to post aeration and discharge into Hamby Creek. A proprietary solids reduction process is also in place via a side stream to reduce the amount of solids that must be removed. Waste activated sludge is belt pressed and landfilled or anaerobically digested to standards for class B sludge as defined by EPA in CFR Part 503 then applied to farm land as a beneficial reuse. No land application of biosolids from Thomasville occurred in 2010. II. PERFORMANCE In 2010 Hamby Creek WWTP treated 893.2 Million Gallons of wastewater at an average daily flow of 2.447 MGD. The plant was out of compliance for Total Kjeldahl Nitrogen (TKN) sampling in July and both TKN and Low Level Mercury sampling in August. These violations are described in greater detail in the next section of this report. III. MONTHLY REPORT 2010 January: Compliant February: Compliant March: Compliant April: Compliant May: Compliant June: Compliant July: On the July DMR we reported a sampling violation for Total Kjeldahl Nitrogen. The lab personnel failed to pick up the required sample. NCDENR was notified and a corrective action was issued by Thomasville. August: On the August DMR we reported a sampling violation for Total Kjeldahl Nitrogen and Low Level Mercury. Laboratory personnel failed to pick up the required samples. NCDENR was notified and a corrective action was issued by Thomasville. September: Compliant October: Compliant November: Compliant December: Compliant IV. SANITARY SEWER OVERFLOWS During 2010 the City of Thomasville experienced 45 sanitary sewer overflows, 35 of these reached surface waters. There were 10 spills that did not reach surface waters. These spills are summarized in the table below. Date Location Volume (Gallons) Cause Reached Surface Waters of the State? 17-Jan-10 Old Emmanuel Church Rd 29000 Inflow/Infiltration Yes 24-Jan-10 King Row 31000 Debris in Line, Inflow/Infiltration Yes 24-Jan-10 Old Emmanuel Church Rd 82300 Inflow/Infiltration Yes 25-Jan-10 Burke Trail Avenue 6700 Debris in Line Yes 25-Jan-10 High Meadow Road 18000 Inflow/Infiltration Yes 25-Jan-10 Concord Street 27000 Debris in Line, Inflow/Infiltration Yes 25-Jan-10 Tremont Street 3900 Inflow/Infiltration Yes 26-Jan-10 Old Emmanuel Church Rd 20200 Pump Station Equipment Failure Yes 05-Feb-10 Old Emmanuel Church Rd 46700 1 Inflow/Infiltration Yes 05-Feb-10 Concord Street 5760 Debris in Line, Inflow/Infiltration Yes 03-Mar-10 Tremont Street 860 Grease Yes 04-Mar-10 Between Clark and Brown 500 Debris in Line Yes 05-Mar-10 MLK Jr. Drive 0 Grease No 27-Mar-10 Rapp Street 5000 Debris in Line Yes 30-Mar-10 Carolina Avenue 880 Grease Yes 09-Apr-10 Doak Street 1 Pipe Failure Yes 09-Apr-10 Barrington Street 0 Grease No 10-Apr-10 Burke Trail Avenue 6900 Debris in Line Yes 19-Apr-10 Carmalt Street 5600 Debris in Line Yes 20-Apr-10 Mason Way 11200 Debris in Line, Vandalism Yes 03-May-10 Meadow Wood Drive 0 Grease, Roots No 05-May-10 Carter Drive 7480 Debris in Line, Roots Yes 23-May-10 Alice Drive 0 Debris in Line No 23-May-10 Tremont Street 500 Debris in Line Yes 27-May-10 Franklin Street 200 Pipe Failure Yes 14-Jul-10 Old Emmanuel Church Rd 3120 Inflow/Infiltration Yes 27-Jul-10 Old Emmanuel Church Rd 65975 Inflow/Infiltration Yes 12-Aug-10 Old Emmanuel Church Rd 13230 Inflow/Infiltration Yes 23-Aug-10 Cannon Street 0 Pipe Failure No 02-Sep-10 Carolina Avenue 50 Pipe Failure Yes 08-Sep-10 Rapp Street 25 Debris in Line Yes 16-Sep-10 Chriswood Avenue 175 Debris in Line, Grease Yes 21-Sep-10 Ward Street 50 Pipe Failure Yes 22-Sep-10 South Street 25 Debris in Line Yes 30-Sep-10 Concord Street 7900 Inflow/Infiltration, Severe Natural Condition Yes 30-Sep-10 Old Emmanuel Church Rd 678900 Inflow/Infiltration, Severe Natural Condition Yes 07-Oct-10 Spruce Street 500 Debris in Line, Other Yes 14-Oct-10 Carmalt Street 10000 Inflow/Infiltration, Other Yes 15-Oct-10 Cloniger Drive 100 Grease No 02-Nov-10 Randolph Street 0 Grease No 05-Nov-10 Ford Street 1800 Debris in Line, Vandalism Yes 05-Nov-10 Mendenhall Street 30 Grease No 30-Nov-10 Hasty School Road 1200 Grease No 01-Dec-10 Morrison Avenue 104058 Grease Yes 29-Dec-10 Rebecca Drive 30 Roots No V. NOTIFICATION Public notification of the availability of this report was made using the city government information channel (cable channel 13). This report was prepared and issued in compliance with the North Carolina s., . Clean Water Act of 1999. Copies of this report are available at the City of Thomasville Water Department located in City Hall, 10 Salem St., Thomasville, N.C. VI. CERTIFICATION I certify under penalty of law that this report is complete and accurate to the best of my knowledge. I further certify that this has been made available to the users or customers of the named system and that those users have been notified of its availability. ul Rush Mitchell Date Responsible Person Title: Interim City Manager Entity: City of Thomasville Explanation of Acronyms Used: NPDES: National Pollutant Discharge Elimination System NCDENR: North Carolina Dept of Environment and Natural Resources NOV: Notice of Violation MGD: Million Gallons per Day DMR: Discharge Monitoring Report BOD: Biochemical Oxygen Demand. A measure of the amount of oxygen consuming matter in water. TSS: Total Suspended Solids ug/1: micrograms per liter or one part per billion mg/1: milligrams per liter or one part per million �r�7vi��sv, il� A4 WDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary December 30, 2010 Subject: End of 2010 Pretreatment Mailing Dear Pretreatment Professionals: As we draw to the close of another great pretreatment year, I wanted to provide you an update on some issues, inform you on this year's upcoming workshops and distribute the Pretreatment Program Info Database sheets. 1) NC Pretreatment Professionals Honor Roll: In case you missed the Annual Pretreatment Conference held in October 2010, this year's addition to the Honor Roll is Cheryl Douglas with the City of Salisbury. 2) Rulemaking: The fiscal analysis was approved by the Office of State Budget and Management (OSBM) on May 5. The Rules were published in the State Register on June 1 and the Public Comment period was held from June 1 — August 2. The Public Hearing was held June 16 in the Ground Floor Hearing Room of the Archdale Building in Raleigh. The Rules were meant to go before the Environmental Management Commission (EMC) on November 18. However, the Rules were withdrawn in response to concerns raised by the NC Water Quality Association (NCWQA) in a November 12 correspondence. A meeting was held in Raleigh on December 7 to discuss these concerns, with follow-up comments to be submitted by December 10 in order to meet EMC deadlines. The final Report of Proceedings/Hearing Officers Report was published on the Pretreatment website on December 15. The Rules will go before the EMC on January 13, 2011 and the earliest possible effective date is March 1, 2011. Note the effective date for the changes to the Significant Noncompliance (SNC) definition would be delayed until July 1 in order to correspond with the six month assessment period. Please check the web -site regularly for updates and details, including an Implementation Guidance outlining exactly what the Division's expectations are for each Rule change, including a new Model Sewer Use Ordinance (SUO). 3) Metal Standards Triennial Review: DWQ is proposing dissolved metals, which represent the portion of the metal that is bioavailable (toxic) to aquatic life, to replace the existing total metals standards. Please check the Pretreatment website for guidance on how to evaluate the impact of the proposed standards on your Pretreatment Program as well as links to the websites for the Classification and Standards Unit for the standards themselves and their development and the NPDES Unit for Limits calculators. Check back to the web -site for updates as these Rules progress. Public Hearings are anticipated for early to mid 2011. 4) Division Review of IUPs: The Division has agreed to work out an agreement with the NCWQA and NCPC regarding the form and substance of DWQ's streamlined permit review policy. Numerous pretreatment programs have been in operation for many years and there are pretreatment professionals that are very capable of writing adequate IUPs. Cutting back on detailed reviews of each individual permit prepared by such Control Authorities would free up resources to devote to 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 91M07-64921 PERCS Unit FAX: 919-807-64891 Customer Service: 1-877-623-6748 NorthCarolina Internet: http://portal.ncdenr.org/web/wgl PERCS Unit: hftp://portal.ncdenr.om/web/wq/swp/ps/pret �atura!!r� An Equal Opportunity 1 Affirmative Action Employer End of 2010 Pretreatment Mailing Page 2 of 2 December 30, 2010 other tasks such as more training and more direct assistance to those Control Authorities that need it. Part of this process will involve the Control Authority attending a PERCS IUP Writing Workshop. PERCS is adding this workshop to its regular training schedule this coming year - see item 6 below for the 2011 dates. Stay tuned to the Pretreatment web -site for more details as the policy is developed. 5) Staff Assignments: Staff assignments remain the same. We continue to meet our goals for project review of 30 days for IUPs and SIU drops and 90 days for ERP, HWA, IWS, LTMP and SUO. Dana Folley, 919-807-6311 [dana.folley@ncdenr.gov]: Catawba, Chowan, Lumber, Roanoke, New Monti Hassan, 919-807-6314 [monti.hassan@ncdenr.gov]: Hiwassee, Little Tennessee, Neuse, Yadkin Sarah Morrison, 919-807-6310 [sarah.morrison@ncdenr.gov]: Broad, Cape Fear, French Broad, Tar -Pam 6) Workshops: The following workshops are planned for 2011. The invitation and directions for these workshops are posted on the Training page of our website: http://portal.ncdenr.org/web/wq/swp/ps/pret/training. Please register by emailing your pretreatment staff member and please do so early, as space is limited at each site. Pretreatment Annual Report (PAR) — February 3 and February 9. Headworks Analysis (HWA) - February 24, March 1, July 21, and October 20. Industrial User Pretreatment Permit (IUP) Writing — March 17 and 23 and June 16 and 22. 7) Pretreatment Program Info Database Sheets: Please review your attached program info sheet and historical SNC sheets and make necessary updates to any of the information presented. Send the corrected sheets back with your PAR, due March 1, 2011. If all the information was correct, please indicate that in your PAR. Especially note the due dates. This may be the only reminder you get. Note: historical SNC sheets only list currently Active SIUs that had SNCs in 2004-2009. 8) Email Addresses: PERCS often uses email to send out mass mailings (to save money on paper and postage). To make this an effective and cost saving tool, we ask that you keep PERCS updated on your current email address as well as which staff member is the "primary" contact for your POTW - see "prim" field next to staff names on Program Info sheet, and email field below names. As always, please contact your pretreatment staff member (as listed above) or me at 919-807-6383 [email: Deborah. Gore nncdenr.gov] with any questions or comments. Sincerely, j Deborah Gore, PERCS Unit Supervisor Dg/dec20 10_mass_mai ling Enclosures: Program Info sheet(s) Historical SNC sheet(s), if applicable Cc: PERCS Pretreatment Staff (via email) All RO Pretreatment Contacts (via email) NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary RECEIVED September 20, 2010 N.C. Dept. of ENv Ms. Misty Conder SEP 2 3 2010 Laboratory Supervisor Winston -sale^-. City of Thomasville, P.O. BOX 368 Regional Office Thomasville, NC 27361 Subject: Pretreatment Review of Industrial Waste Survey Program: City,of Thomasville NPDES #: NCO024112 Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Industrial Waste Survey (IWS) for the City of Thomasville. The IWS was initially received by the Division on June 4, 2010, with additional information received on September 10, 2010. The review indicates that the IWS is adequate and meets the minimum requirements of 40 CFR 403.8 (f) (2). Proper completion of an Industrial Waste Survey is required by Part III (B) of your NPDES permit. Please remember it is the responsibility of the POTW to continue efforts to ensure that any Significant Industrial Users (SIUs), as defined by NCAC 15A 2H .0903(b)(9) (A) through (D), are identified and subsequently added to the City's pretreatment program. This includes evaluation of new [Us before they commence discharge and evaluation of existing IUs determined to be not SIUs that make changes to their process. 1) Next IWS Due Date: The IWS was conducted in 2010. Your next updated IWS is due on April 30, 2015, unless conditions at the POTW change significantly and thus warrant an earlier submittal. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti. Hassan(8ncdenr.govj or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah. Gore@ncdenr.gov]. tc erely , id Coleen li saa rnh/T �Jennifer WS.2010 cc: Carter - 0 1 Ftle Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 NorthCarolina Internet: www.ncwaterquality.org Naturally An Equal Opportunity 1 Affirmative Action Emplover Ll City of Thomasville Headworks Long Term Monitoring Plan A. Sampling Points See Figure 1) 1 - Influent - The old North and South influent lines are now combined into a single pipeline that comes into the plant's headworks facility. Composite sampling occurs with the use of a composite sampler as flow enters the flow measuring flume, prior to mixing with any side streams and prior to the bar screen. Grab samples are taken from the grate openings after the flow monitoring flume and prior to the barscreen. 2 - Effluent - Composite sampling occurs after all treatment has occurred with the use of a composite sampler as flow leaves the static aerator and exits the plant. Grab samples are taken from the effluent stream as it enters the top static aerator after the flow monitoring flume and after all treatment including disinfection. 3 - Oxidation Ditch- Composite or grab samples are collected from the Post Oxidation Ditch Splitter Box, which combines flow from both Oxidation ditches after all 5 stages of the Bardenpho process but prior to going to the final clarifiers. 4 — Sludge to Disposal - Sample sludge going to final disposal from the spigot going into the belt press. A final belt press solid sample may also be collected from the conveyor belt exiting the belt press building. 5 - SIUs — locations described in IUPs 6 - Uncontrollable — Composite or grab samples are collected from the Ivey Creek or Camden Woods lift station (residential) and from the National HWY lift station (commercial, residential, light industrial). If more than one location is needed to ensure representative data, sampling will be rotated. B. Pollutants of Concern (P.O.C.) Reason for Inclusion: NPDES - POTW NPDES Permit limit Sludge - 40 CFR 503 Sludge Land Application EPA - EPA Required IUP - SIU Industrial User Permit Limit POC List NPDES Required Pollutants 40 CFR 503 Sludge Required Pollutants EPA, NC Required Pollutants SIU Limited Pollutants Flow Flow Flow BOD5 BOD5 TSS TSS NH3-N NH3-N Al Sb Sb As As As Cd Cd Cd Cd Cr Cr Cr Cr Cu Cu Cu Cu CN CN Pb Pb Pb Pb Pb Hg Hg Hg H Mo Mo Effective Date: July 1, 2009 Page 1 Printed: January 23, 2014, 10:45 AM Modeled after: Chapter 4, Appendix 4-A. DWQ Model Revision Date: July 29, 2004 City of Thomasville Headworks Long Term Monitoring Plan Ni Ni Ni Ni Ni Ag A Se Se Se Se Zn Zn Zn Zn TP TP TKN NO2+NO3 Oil & Grease O&G % Solids % Solids Sludge to disposal flow Sludge to disposal flow C. Flow Flow monitoring points are indicated on the attached facility diagram, see Figure 1. Flow at influent (Pt. 1) and SIUs (Pt. 5) will be monitored during sampling events. Flow or volume of sludge to disposal (Pt. 4) can either be monitored or calculated. D. SIU Monitoring Significant Industrial User monitoring will be conducted per industrial user permit (IUP). Additionally, extra SIU sampling will be performed such that all SIUs are sampled for all LTMP POCs at least once per year. E. LTMP Sampling Frequency Sampling Point Normal 1 Year Before HWA 1- Influent Quarterly on a Workday and per NPDES requirement Monthly on a Workday and per NPDES requirement 2 — Effluent Quarterly on a Workday and per NPDES requirement Monthly on a Workday and per NPDES requirement 3 — Oxidation Ditch Once per six months Quarterly on a Workday 4 - Sludge to Disposal Per Sludge Permit and 503 regulations Per Sludge Permit and 503 regulations 5 - SIU's Per SIU Permit and all POC's once per year Per SIU Permit and all POC's once per year 6 — Uncontrollable Once per six months Once per six months Effective Date: July 1, 2009 Page 2 Printed: January 23, 2014, 10:45 AM Modeled after: Chapter 4, Appendix 4-A. DWQ Model Revision Date: July 29, 2004 City of Thomasville Headworks Long Term Monitoring Plan F. Sampling Plan Pollutant Influent (Pt.1) Effluent (Pt.2) Oxidation Ditch Pt. 3 Sludge to Disposal Pt. 4 SIUs (Pt.5) Uncontrollable (Pt.6) BOD X X X X X TSS X X X X X NH3-N X X X X X Al X X X X Sb X X X X As X X X X X X Cd X X X X X X Cr X X X X X Cu X X X X X X CN X X X X X Pb X X X X X X Hg X X X X X X Mo X X X X X X Ni X X X X X X Se X X X X X X Ag X I X X X X Zn X X X X X X TP X X X X TKN X X X X NO2+NO3 X X X X Oil & grease X X X X Flow X X X %solids X Effective Date: July 1, 2009 Page 3 Printed: January 23, 2014, 10:45 AM Modeled after: Chapter 4, Appendix 4-A. DWQ Model Revision Date: July 29, 2004 City of Thomasville Headworks Long Term Monitoring Plan G. Detection Level and Sample Method P.O.C. Detection Level (mg/1)* Sample Method ** BOD 2 24 hr Composite TSS 2 24 hr Composite NH3-N 0.1 24 hr Composite Al 0.05 24 hr Composite Sb 0.025 24 hr Composite As 0.01 24 hr Composite Cd 0.002 24 hr Composite Cr 0.005 24 hr Composite Cu 0.002 24 hr Composite CN 0.01 Grab Pb 0.01 24 hr Composite Hg-effluent, influent 1 ng/l (method 1631) Grab Hg-all other locations 0.0002 (method 245.1) 24 hr Composite Mo 0.1 24 hr Composite Ni 0.01 24 hr Composite Se 0.005 24 hr Composite Ag 0.005 24 hr Composite Zn 0.01 24 hr Composite TP 0.05 24 hr Composite TKN 0.2 24 hr Composite NO2 + NO3 0.1 24 hr Composite Oil & Grease 5 Grab Sampling, preservation, and analytical method must be from 40 CFR 136. * Graphite Furnace Determinations are required to attain the desired detection level for the metals. However, analysis of Oxidation Ditch and Sludge to Disposal samples often cannot meet these detection levels. In this case, analysis of these samples must obtain a detection level at least as stringent as the applicable inhibition criteria or sludge ceiling standard. Effective Date: July 1, 2009 Page 4 Printed: January 23, 2014, 10:45 AM Modeled after: Chapter 4, Appendix 4-A. DWQ Model Revision Date: July 29, 2004 City of Thomasville Headworks Long Term Monitoring Plan O Grit Removal Post OD O Splitter Box Final Static Aerator Effluent Filters Influent Composite Sampler Bar Screen Digester Supernatant rr i�ii .,._u �;•-Tara ,, ...., .ice oa.E;V MH 101 RAS Return spa 4hlpe IBR u Decant NMWA I Return Filter Backwash Disinfection I RAS 1 WAS I Pump- Pump- ing I ing WAS Sludge to V Disposal Sampling Points 1 — Influent 2 — Effluent 3 — Oxidation Ditch (Post OD Splitter Box) 4 — Sludize to Disposal Effective Date: July 1, 2009 Page 5 Printed: January 23, 2014, 10:45 AM Modeled after: Chapter 4, Appendix 4-A. DWQ Model Revision Date: July 29, 2004 � )N ATFhjQ Beverly Eaves Perdue, Governor 1 G Dee Freeman, Secretary � r North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality January 13, 2009 RECEIVEO -- N.C. Dect of ENR Misty Conder JAN 1 20. 1 Laboratory Supervisor Winston-Salem City of Thomasville Regional Office J PO BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Headworks Analysis Program: City of Thomasville Hamby Creek WWTP (NPDES: NC0024112) Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Headworks Analysis (HWA) for the Hamby Creek WWTP submitted by the City of Thomasville. The HWA was received by the Division on October 21, 2008. The Division concurs with the HWA calculations for all pollutants of concern with corrections discussed below. The HWA, allocation table, removal rate, and mass balance spreadsheets are attached for your files, with all the corrections marked. They have also been emailed to you. 1) HWA Corrections: Please feel free to contact PERCS if you have any questions about the changes outlined below, or if the POTW does not agree with the modifications. None of the corrections caused any over allocation that were not resolved by another correction. All corrected spreadsheets were emailed to you for your files, with the changes highlighted. Please ensure the POTW's paper and electronic HWA, AT, and other supporting documents contain these corrected documents, especially the Allocation Table. As needed, please mark any original documents as "replaced" or "voided." a) NPDES Limits: i) The NPDES limits for cadmium, chromium, nickel, and selenium are corrected to mg/I unit on HWA spreadsheet. ii) The NPDES limit of TP has been converted to 0.39 mg/I using the permitted summer seasonal load and permitted flow of 6 MGD (3570/182.5 days*8.34*6). b) Mercury Removal Rate: We chose to use 2006 HWA mercury removal rate of 97.14%. Since we had mercury over allocation using the literature removal rate of 60% and we did not have enough mercury sampling data for this time, we chose to use the 2006 HWA removal rate. c) Deleted the stream standards for copper, zinc, and silver since they are action level POCs and the POTW is passing whole effluent toxicity. d) Literature Inhibition criteria for chromium, copper, and zinc were updated to use the NC 2006 Literature values. Mailing Address Phone (919) 807-6300 Location NorthCarolina 1617 Mail Service Center Fax (919) 807-6492 512 N. Salisbury St. ,iVatzanall Raleigh, NC 27699-1617 PERCS Fax (919) 807-6489 Raleigh, NC 27604 Internet: www.ncwaterguality.org Customer Service 1-877-623-6748 PERCS Unit Internet: http://h2o.enr.state.nc.us/peres/ An Eoual Oonortunity/Affirmative Action EmDlover— 50% Recvcled/10% Post Consumer Pacer e) Anaerobic Digester Literature Inhibition: The literature/manufacturer's recommendations for the cannibal process provided in the anaerobic digester inhibition column have been deleted since the WWTP does not have anaerobic digester. We instead used activated sludge/nitrification literature values. f) Sludge Data: Sludge data have been deleted from HWA spreadsheet since the POTW did not land apply sludge in the last two years. If the POTW decides to land apply, they must resubmit the HWA with the appropriate updates, including sludge sampling data. g) Allocation Table: The allocation table was updated with correct copper and silver monthly limits for Stroupe Mirror. 2) Submission of LIMP: The POTW needs to submit updated LTMP for the newly upgraded system by June 1st, 2009. The revised LTMP should have the revised sampling locations with process/flow diagram. 3) HWA Due Date: The HWA approved today is based on primarily design data. Per conversation, POTW should start LTMP sampling at the new system as soon as it is out of start-up mode, currently_ estimated to be July 15t 2009 and continue for the next 19 mnnthc Your next site specific HWA is due on October 1, 2010, unless conditions at the POTW change significantly and thus warrant an earlier submittal (see Comprehensive Guide, Section 8). Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807.6314 [email:Monti.Hassan@ncmail.net] or Deborah Gore, Acting Unit Supervisor of the PERCS Unit at (919) 807-6307 [email: deborah.gore@ncmail.net]. Sincerely, � )�, "�t *lr� Coleen H. Sullins mh/Thomasville. HWA.02 Enclosures: HWA.AT cc: Central Files Monti Hassan, PERCS-Unit-VV/ enclosures Jennifer Carter - WSRO b OW A T � qpG � - G_.�-i 0 1ii;�Wwioaw ',c Misty Conder Laboratory Supervisor City of Thomasville PO BOX 368 Thomasville, NC 27361 RECEIVED N.C. Deft. of ENR OCT 13 20 Winston-Salem Regional Office Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources October 9, 2008 Subject: Pretreatment Review of Enforcement Response Plan Program: City of Thomasville Hamby Creek (NPDES: NC0024112) Dear Ms. Conder: Coleen H. Sullins, Director Division of Water Quality The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Enforcement Response Plan (ERP) for the City of Thomasville. This revised ERP was received by the Division on August 7, 2008. The review indicates the ERP revision resolves the Division's concerns expressed in our June 13, 2008, letter and thus overall the ERP is adequate and meets the requirements of 15A NCAC 02H .0905 and 40 CFR 403.8 (f)(5). Proper implementation of an ERP is also required by Section IV, C, 9, of your NPDES permit. Please refer to the Comprehensive Guidance for North Carolina Pretreatment Programs (Comprehensive Guide) for additional information and examples. The Division expects you to follow this approved ERP for all enforcement actions. Modifications to this ERP must be approved by the Division. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807.6314 [email: Monti.Hassan@ncmail.net] or Jeff Poupart, Supervisor of the PERCS Unit at (919) 807-6309 [email: jeff.poupart@ncmail.net]. Sincerely, s..t f Coleen H. Sullins m h/ th o m asVille.erp. 3 cc: Cen I Files ti Hassan,,PERCS ennifer Ca r - WSRO NOrthCarolina ,Naturally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service NC DWQ Internet: www.ncwaterquality.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-0059 1-877-623-6748 PERCS Unit Internet: http://h2o.enr.state.nc.us/peres/ An Equal Opportunity/Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper Carter, Jenifer From: Carter, Jenifer Sent: Monday, July 26, 2010 11:29 AM To: 'Beck, Allen' Subject: RE: thomasville 7-24-10 possible bypass Sorry for the late response... I just got in from Raleigh. 1) As if you had tried already, figure out why the SCADA system didn't send an alarm. 2) Calculate flow based on the last know time it was working (12:15) to when it was switched to the other channel (14:00). 3) An email to me like you did is fine in this circumstance. You had already done what needed to be done. Normally, for SSO's and other emergencies, 24-hour noticed cannot be left as a voicemail message. You need to contact Emergency Management after hours and on weekends at 800-858-0368. I will place a copy of your email and document your voicemail in our records. You are good to go. Thank you, Jenifer Carter Before printing this email, please consider your budget and the environment. If you must print, please print only what you need and save ink with the free Eco-Font. NC DENR Winston-Salem Regional Office Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4957 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Beck, Allen[maiIto: BeckA@ci.thomasvilie. nc.us] Sent: Monday, July 26, 2010 8:34 AM To: Carter, Jenifer Subject: thomasville 7-24-10 possible bypass Jennifer, Just wanted to touch base with you and get some guidance with reporting a possible bypass. Saturday afternoon an operator checked the UV system at about 12:15 and it was working properly. When the operator made another check of the equipment at 14:00 he discovered the UV apparently not working at all. There were no alarms on the SCADA to indicate a malfunction with the system and there is no trending of that function to indicate if or when it failed. Because he was unsure of the status of the UV channel in question the operator opened a different channel @ (app.) 14:00 hrs. and whatever event may have occurred was ended. My question to you., is this a reportable incident and if so how do I calculate the duration and/or gallons when I have no solid starting point? I called and left a message on your phone about 13:00 Sunday 7-25-10 to fall within the 24 hr reporting period. Any guidance you can give me in this matter is greatly appreciated. Thanks, Allen Allen Beck Utility Plants Superintendent City of Thomasville, NC 2736o Phone - (336) 475-4246 2 Carter, Jenifer From: Beck, Allen [BeckA@ci.thomasville.nc.us] Sent: Monday, July 19, 2010 8:57 AM To: Carter, Jenifer Subject: Thomasville flow chart OOS Hi Jennifer, Just wanted to let you know that we took a direct lightning strike here at the plant Saturday (7-17-10) and it knocked out our entire SCADA system flow monitoring capabilities. I have instructed the staff to take flow reading from the meter at the head works at 1 hour intervals so we can still have a relatively accurate idea of flow totals/averages for the day until we can get our systems restored to normal . If there is anything else you would like us to do while our systems are down just let me know. Thanks, Allen Allen Beck Utility Plants Superintendent City of Thomasville, NC 2736o Phone - (336) 475-4246 NCDENR North Carolina Department of Environment and Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director July 8, 2010 Mr. Kelly Craver, City Manager City of Thomasville P.O. Box 368 Thomasville, NC 27361 SUBJECT: Compliance Evaluation Inspection City of Thomasville WWTP NPDES Permit No. NCO024112 Davidson County Dear Mr. Craver: Natural Resources Dee Freeman Secretary A Compliance Evaluation Inspection was performed at the City of Thomasville's Hamby Creek Wastewater Treatment Plant (WWTP) on June 9, 2010 by Jenifer Carter of the Winston-Salem Regional Office. Mr. Allen Beck and Ms. Misty Conder were also present for the inspection. The inspection consisted of two parts: an on -site inspection of the treatment facility and a file review. The WWTP was under a Special Order by Consent (SOC), which contained modified limits for Total Phosphorus and Total Residual Chlorine. Construction and upgrades to the plant were completed in August 2008, and compliance obtained ahead of schedule in April 2009. There have been no limits violations since the plant came into compliance under the SOC. During the last inspection, it was noted that dumpsters containing screenings from the mechanical bar screen and grit removal drained to the stormwater system. This has since been corrected, and now drains back to the head of the plant. Other improvements noted, beyond the upgrades as planned, were the addition of brush systems to each secondary clarifier and the addition of backflow prevention. Overall the plant seemed to be well maintained and operated. Issues arising during the startup of the new plant have been dealt with quickly and effectively. We commend the City for making the transition to the new system a success. Please review the enclosed inspection form for more detailed information from the inspection. If you have any questions, please call Jenifer Carter at (336) 771-4957. Sincerely, Steve W Tedder Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality attachment cc: Mr. Allen Beck (same address) SWP Central Files WSRO Files North Carolina division of Water Quality Winston-Salem Regional Office One Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 NorthCarolina Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org Vatur'ail// U An Equal Opportunity % Afrmaave Action Employer U United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 151 31 N00024112 111 121 10/06/09 117 181 Cl 191 SI 20I II Remarks 21IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII6 Inspection Work Days Facility Self -Monitoring Evaluation Rating 61 CIA --------------------------- Reserved ------------------ --- 67 I 169 70 14 I 711 NJ 721 NJ 73 W 74 75I I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:00 AM 10/06/09 09/08/01 Hamby Creek WWTP 110 Optimist Park Rd Exit Time/Date Permit Expiration Date Thomasville NC 27360 12:30 PM 10/06/09 14/04/30 Name(s) of Onsite Representative(s)(fitles(s)/Phone and Fax Number(s) Other Facility Data Allen R Beck//336-883-3464 / Name, Address of Responsible Official/Title/Phone and Fax Number Kelly Craver,PO Box 368 Thomasville NC 273610368/Assistant City Contacted Manager/336-475-4220/3364754283 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program 0 Sludge Handling Disposal Facility Site Review Compliance Schedules Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jenifer Carter WSRO WQ//336-771-5000/ Signature of Manage m t Q AReview r Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NCO024112 I11 12I 10/06/09 1 17 18N (cont.) Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Mr. Allen Beck (new ORC effective 04/28/2010), and Ms. Misty Conder (pretreatment coordinator and lab supervisor), were present during the inspection. Overall, the plant appeared to be well -maintained and operated. Many improvements have been made, mostly as part of the planned upgrades to the plant. Other improvements included removing exposure of drainings from the Headorks to stormwater, addition of brush systems to the secondary clarifiers and the addition of backflow prevention. Start-up of the new elements of the plant saw a few hiccups, as expected, but all problems have been dealt with quickly and effectively, be it through warranties, staff education or other adjustments as needed. The City should be commended for making the transition to the new system a success! The hard work by all involved has paid off. Page # 2 Permit: NCO024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 06/09/2010 Inspection Type: Compliance Evaluation rl__._:. Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? fl rl ■ Is the facility as described in the permit? Q ■ o rl # Are there any special conditions for the permit? fl ■ fl Is access to the plant site restricted to the general public? ■ ❑ Q fl Is the inspector granted access to all areas for inspection? ■ fl n Comment: There are only two final clarifiers. There is a flocculation clarifer (phosphorus precipitation) that receives effluent from the cannibal system. The permit was renewed and became effective on August 1, 2009. There is not a re -aeration lagoon, rather two re -aeration tanks that are considered the 5th stage of the Bardenpho process. There are four sludge holding tanks (formerly digesters), and a belt press. Compliance Schedules Yes No NA NE Is there a compliance schedule for this facility? n ■ n n Is the facility compliant with the permit and conditions for the review period? ■ n Cl Cl Comment: The plant was under an SOC for major upgrades to the plant. Construction was completed in August 2008 and compliance obtained In April 2009. All deadlines were met and the order closed. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain -of -custody complete? ■ n n n Dates, times and location of sampling IN Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n n n Page # 3 Permit: NCO024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 06/09/2010 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Has the facility submitted its annual compliance report to users and DWQ? ■ n n n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ■ n n n Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Is a copy of the current NPDES permit available on site? ■ n n n Facility has copy of previous year's Annual Report on file for review? ■ n n n Comment: Influent Sampling Yes No NA NE # Is composite sampling flow proportional? ■ n n n Is sample collected above side streams? ■ n n n Is proper volume collected? ■ n n n Is the tubing clean? ■ n n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Is sampling performed according to the permit? ■ n n n Comment: The tubing was replaced, and is now covered to prevent algal growth. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ■ n n n Is sample collected below all treatment units? ■ n n n Is proper volume collected? ■ n n n Is the tubing clean? ■ n n n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? ■ n n n Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ n n n Comment: Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? ■ n 00 Is flow meter calibrated annually? ■ n 00 Is the flow meter operational? ■ n n n (If units are separated) Does the chart recorder match the flow meter? n n n ■ Comment: Page # 4 Permit: NCO024112 Inspection Date: 06/09/2010 Owner - Facility: Hamby Creek V WTP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ Q D D Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ D D D Judge, and other that are applicable? Comment: Chemical Feed Yes No NA NE Is containment adequate? ■ D D D Is storage adequate? ■ D D D Are backup pumps available? 011 D ■ Is the site free of excessive leaking? ■ D D D Comment: ,. Yes No NA NE Type of bar screen a.Manual ■ b.Mechanical ■' Are the bars adequately screening debris? ■ D D D Is the screen free of excessive debris? ■ n D D Is disposal of screening in compliance? ■ D D D Is the unit in good condition? ■ D D D Comment: The manual barscreen is used as back-up during high flows and maintenance. Drainings no longer flow to the storm drain system, and are now routed back to the headworks. ..... Yes No NA NE Type of grit removal a.Manual D b.Mechanical ■ Is the grit free of excessive organic matter? ■ D D D Is the grit free of excessive odor? ■ D D D # Is disposal of grit in compliance? ■ D D D Comment: Drainings no longer flow to the storm drain system, and are now routed back to the headworks. Oxidation Ditches Yes No NA NE Are the aerators operational? ■ D D D Page # 5 Permit: NCO024112 Owner - Facility: Hamby Creek WWiP Y Inspection Date: 06/09/2010 Inspection Type: Compliance Evaluation Oxidation Ditches Are the aerators free of excessive solids build up? # Is the foam the proper color for the treatment process? Does the foam cover less than 25% of the basin's surface? Is the DO level acceptable? Are settleometer results acceptable (> 30 minutes)? Is the DO level acceptable?(1.0 to 3.0 mg/1) Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes) Comment: Pumps-RAS-WAS Are pumps in place? Are pumps operational? Are there adequate spare parts and supplies on site? Comment: Nutrient Removal # Is total nitrogen removal required? # Is total phosphorous removal required? Type # Is chemical feed required to sustain process? Is nutrient removal process operating properly? Comment: Chemical addition is not currently needed to meet phosphorus loading limits, though it is available if needed. Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Yes No NA NE ■nnn ■nnn ■nnn 0 ■ 0 0 ■nnn Biological n■nn ■nnn Page # 6 Permit: NC0024112 Owner - Facility: Hamby Creek WWTP Inspection Date: 06/09/2010 Inspection Type: Compliance Evaluation Secondary Clarifier Yes No NA NE Is the return rate acceptable (low turbulence)? ■ D D D Is the overflow clear of excessive solids/pin floc? ■ D D D Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ■ D D D Comment: A brush system has been added to each clarifier, and appeared to be effective at reducing algal growth. Filtration (High Rate Tertiary) Yes No NA NE Type of operation: Cross flow Is the filter media present? ■. D D D Is the filter surface free of clogging? ■ D D D Is the filter free of growth? ■ D D D Is the air scour operational? D D ■ D Is the scouring acceptable? D ❑ ■ D Is the clear well free of excessive solids and filter media? ■ D D D Comment: Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? ■ D D D Are UV bulbs clean? ■ D D D Is UV intensity adequate? ■ ❑ ❑ D Is transmittance at or above designed level? ■ D D D Is there a backup system on site? ■ D D D Is effluent clear and free of solids? ■ D D D Comment: Pump Station- Effluent Yes No NA NE Is the pump wet well free of bypass lines or structures? ■ D D D Are all pumps present? ■ D D D Are all pumps operable? ■ D D D Are float controls operable? ■ Cl ❑ D Is SCADA telemetry available and operational? ■ D D D Is audible and visual alarm available and operational? ❑ D ❑ ■ Comment: Page # 7 Permit: NC0024112 Inspection Date: 06/09/2010 Owner - Facility: Hamby Creek WVVTP Inspection Type: Compliance Evaluation Solids Handling Equipment Is the equipment operational? Is the chemical feed equipment operational? Is storage adequate? Is the site free of high level of solids in filtrate from filter presses or vacuum filters? Is the site free of sludge buildup on belts and/or rollers of filter press? Is the site free of excessive moisture in belt filter press sludge cake? The facility has an approved sludge management plan? Comment: There is cannibal solids reduction process utilizing two interchange bioreactors receives some filtered RAS and some sludge from the secondary clarifiers. There are 4 sludge holding tanks (formerly digesters), and a belt press. Standby Power Is automatically activated standby power available? Is the generator tested by interrupting primary power source? Is the generator tested under load? Was generator tested & operational during the inspection? Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Is the generator fuel level monitored? Comment: The cannibal system and belt press are shut down by the SCADA system in the event of a power loss. Yes No NA NE ■nnn Page # 8 Carter, Jenifer From: Carter, Jenifer Sent: Monday, June 28, 2010 12:32 PM To: 'Beck, Allen' Subject: RE: DMR Error There is no need to send amended DMRs just for that... we know what the expiration dates really are. I will place a copy of your email, and my response, in your file as proof that we were notified. Thanks! Jenifer Carter Before printing this email, please consider your budget and the environment. If you must print, please print only what you need and save ink with the free Eco-Font. NC DENR Winston-Salem Regional Office Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4957 FAX: (336) 771-4630 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Beck, Allen[mailto:BeckA@ci.thomasviIle. nc.us] Sent: Monday, June 28, 2010 12:25 PM To: Carter, Jenifer Subject: DMR Error Hi Jennifer, As I was reviewing the DMR this morning I noticed that our permit expiration date on this month's DMR was listed as April of 2009 when it should be April 30, 2014. After some review and investigation it seems an incorrect date has been used since August 2009. 1 had the lab supervisor, Misty Condor, change the date for this month's DMR but I need some guidance as how to best correct the DMR's already submitted. Any help you can provide in this matter is greatly appreciated. Thank you, Allen Beck Utility Plants Superintendent City of Thomasville, NC 2736o Phone - (336) 475-4246 1, Steve To: Blaisdell, Daniel Subject: City of Thomasville Request for Emergency Funding ,� ._ 1- /o Dan This office has received a request for emergency funding and has provided justification to support this request. Upon review by thi offic oncur with the need and the justification for use of emergency funds. Steve E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. Steve Tedder Steve.Tedder@NCDENR.gov NC DENR Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 (336)-771-4950 Fax (336) 771-4630 (0)9/,o \/\Q ���� RECEIVE!" %'.C. Not. o` i JUN 0 8 204 CITY OF THOMASVI LE Winston P.O. Box 368 Regional C. Thomasville, North Carolina 27361-0368 (336) 475-4222 Office of City Manager Mr. Steve Tedder Regional Office Supervisor North Carolina Division of Water Quality Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, North Carolina 27107-2241 Reference: Emergency Funding Request Baptist Children's Home Outfall City of Thomasville, North Carolina Comm. No. 2009042.00 Subject: Justification for Emergency Funding Dear Mr. Tedder, INCORPoRATED 1857 The City of Thomasville wastewater collection system experienced an overflow of raw wastewater in the vicinity of Baptist Children's Home. This overflow was investigated by the State of North Carolina and the Environmental Protection Agency in October/November 2009. The exact timeframe of which the sanitary sewer overflow (SSO) occurred or the duration of the overflow has not yet been established. The spill was reported by an employee of the Baptist Children's Home to the City of Thomasville. Upon investigation the City utilities staff uncovered an 18-inch pipe and manhole failure on Baptist Children's Home property. As reported to the State's Regional Office, the City secured Coltrane Utilities and removed approximately 110 feet of 18-inch diameter reinforced concrete pipe from the section downstream of the manhole/spill site and replaced it with 18-inch diameter SDR 35 PVC pipe. The damaged manhole was also replaced and the disturbed area restored. Subsequent to the spill, the City conducted an extensive investigation to determine the extent of deterioration of the of the Baptist Children's Home outfall from Johnston Road to the Hamby Creek outfall. It is the opinion of our consultants that the existing Baptist Children's Home outfall will continue to fail if not replaced immediately. Based on the severity of the spill and condition of the existing sewer pipe, the City is requesting funding assistance from the State of North Carolina. The immediate question of "Why this emergency funding is needed to eliminate future SSO's on this segment of outfall?" is addressed below. Relationship to Baptist Children's Home The outfall begins on Johnsontown Road and ends on the property of Baptist Children's Home. Depending on were the next break occurs, wastewater has the potential to affect the property around the children's housing and farmland of the home. At certain locations, the existing outfall is within 140 feet of buildings on the Baptist Children's Home property. This will place the Children's Home in a serious public health hazard. Effects on the environment The outfall is located within the High Rock Lake Basin in Davidson and Rowan Counties. Several years ago a study was performed by the State to relocate the discharge point of Hamby Creek Wastewater treatment plant further downstream of the existing WWTP. The study indicated harmful effects on the environment by creating dissolved oxygen sags along the stream to High Rock Lake. The overflow of raw sewage from this segment of sewer line would enter into Hamby Creek and create a condition for catastrophic environmental damage to the ecological system. This has the potential to not only affect the stream bed but directly affect the headwaters of High Rock Lake which is used for recreation and water supply. This creates imminent danger to the community. Field Investigation After the initial overflow of this sewer line, an investigation of the line from Baptist Children's Home to the Hamby Creek Outfall was conducted. Although the entire line has structural integrity issues, it was the opinion of the investigator that any portion or all of the existing piping can and will fail. This would cause a stratatrophic environmental impact to the region. The City of Thomasville authorized Pease Associates to design a replacement sewer line through this section. Drawings and specifications were submitted to the state agencies for review and approval on March 8, 2010. It is anticipated the review and approval process will be completed within the next two weeks. We are requesting your review of this letter and support that this project requires immediate attention to avoid any future SSO's and serious public health hazards to Baptist Children's Home and High Rock Lake. The City of Thomasville will be processing an emergency loan application based on your response to this request to the State Loan's and Grant Section in Raleigh. We believe this project qualifies as imminent danger to the community as a whole and specifically to Baptist Children's Home and High Rock Lake. If there are any questions or request for additional information, please do not hesitate to call. ver Cc Pease Associates Carter, Jenifer 4 0 KIIII �-, 6/t&g- From: Beck, Allen [BeckA@ci.thomasville.nc.us] Sent: Wednesday, April 28, 2010 1:56 PM To: Carter, Jenifer Subject: composite sampler Hi Jenifer, I need a bit of guidance from you. Monday morning we discovered that at some point either Sunday night or Monday morning our raw influent sampler stopped working. As soon as it was discovered I sent our maintenance man to see if he could repair it. Monday afternoon he reported that the problem was beyond our expertise and recommended calling in an outside technician. The tech arrived on Tuesday and concluded it was an electronics board failure and a part would have to be ordered. As of this writing we are still waiting on the part and repair. Since discovering the sampler wasn't working we have been pulling grab samples each round (app. Every 3 hrs.) to make our composite. My question to you is that is this sufficient and should any comments or notations be made on the DMR for the reporting period regarding this issue ? Thanks, Allen Beck Utility Plants Superintendent Thomasville, NC 27360 Phone — (336) 475-4246 64 Y 12to Y"r JrJA (� X6, Le a 1-P l� sQr� k� UP c . J�, Dkiii r QAAP kO tea/ C, -le, /-24/,� 1 X��� NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director April 30, 2010 Mr. Morgan Huffman City of Thomasville P.O. Box 368 Thomasville, NC 27361 Subject: Pretreatment Annual Report Review City of Thomasville WWTP (NC0024112) Dear Mr. Huffman: Dee Freeman Secretary The Pretreatment staff of the Division of Water Quality's Winston-Salem Regional Office has reviewed the Pretreatment Annual Report (PAR) covering January through December 2009. This PAR was received on March 12, 2010. Our review indicates that the PAR is adequate and satisfies the requirements of 15A NCAC 2H .0908(b) and the Comprehensive Guidance for North Carolina Pretreatment Programs. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact me at (336) 771-4957 (Jenifer.Carter@ncdenr.gov) or Monti Hassan at (919) 807-6314 (Monti.Hassan@ncmail.net). Sincerely, Jenifer Carter Environmental Specialist Winston-Salem Regional Office Division of Water Quality cc: PERCS Unit — Monti Hassan SWP — Central Files North Carolina Division of Water Quality; Winston-Salem Regional Office Location: 585 Uv'aughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 Internet: www.ncwaterqualily.org One NorthCaroiina An tq:ial Opportunity `. A. firrnative .Action Employer Regional Pretreatment Annual Report (PAR) Review Included? ADEQUATE? ® YES ❑ NO ❑ NA ® YES ❑ NO []NA PPS Form ® YES ❑ NO ® YES ❑ NO 5fi1C ® YES ❑ NO ® YES ❑ NO IDSF ® YES ❑ NO ® YES ❑ NO Allocation Table ® YES ❑ NO ® YES ❑ NO Waste Reduction Info ®YES ❑ NO ® YES ❑ NO ❑ YES ❑ NO ® NA ❑ YES ❑ NO ® NA ® YES ❑ NO ❑ NA ® YES ❑ NO ❑ NA ar a� 1�i offf ` Idn" ® YES ❑ NO ®YES ❑ NO Hjcr cal S G ® YES ❑ NO ❑ NA ® YES ❑ NO ❑ NA Regional Office: WSRO POTW: Thomasville — Hamby Creek WWTP NPDES Permit No. NC0024112 Report Period: 01/01/2009 to 12/31/2009 ® Full ❑ Modified For modified programs evaluate shaded items only. A Narrative is required for a modified program only if there are SIUs in SNC. if No, check recommendation below; 1. Have at least 90% of SIU permits been issued within 180 days of expiration? See Allocation Table). ® Yes ❑ No ❑ Not req'd ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty Assessment 2. Were at least 80% of SIUs inspected? (See PPS Form) ® Yes ❑ No ❑ Not req'd ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty Assessment 3. Has effective enforcement been taken against industries in ® Yes ❑ No ❑ NA ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty SNC, including those causing pass -through or interference? (See Assessment Narrative and SNCR Form 4. Does public notice cover all SIUs in SNC? ® Yes ❑ No ❑ NA ❑ NOV ❑QNCR ❑ NCP ❑ Civil Penalty Assessment Note: Exceptions should oe expiainea in the comment secuon ueiow: PPS form not included. Submitted upon request. Narrative & SNCR do not show Unilin Flooring to be in SNC for TSS in the is` half of 2009, though the IDSF shows TRC & SNC. Corrected as requested. Reviewed By: J. Carter Date: 04/30/2010 Regional Pretreatment Annual Report Review Thomasville 2009.doc Fill in Values from PPS Form (for PCS data entry) * Alternatively, attach PPS page from PAR Apr 21 2010 16:12 CITY OF THOMASVILLE 3364754283 p.2 Water Pollution Control System Operator Designation Form WPCSOCC NCAC 15A SG .0201 Perntittee 0wner/Officer Name: )a1 1 f►a.n k9 l C a -F TSBfM vi l/e Mailing Address: 1.0,O . $ City: 'r otState: Ale Zip:.2 D 03 L & Phone #: ( ) Signature: L Date: gh 0 / o ........tt..................../................,.,..................,,,,..A ...................,,.,......................................... Fadllty Name: b r w Permit #: %SIC D 0ZW L2 County: ��v(Ksog ! SUBMIT A SEPARATE FORM FOR EACH TYPE OF SYSTEM! Facility Type &grade: Tyne Grad. Biological WWTP W Im- _ AlSurface PhysicallChemical Type Grade Irrigation N/A Land Application N/A Collection System .....................coo.................coo..................o.coo................o.t.000,............... of0000............. ..... fools ......... Operator in Responsible Charge (ORC) Print Full Name: A _ Certificate Type / Grade / Number: O Work Phone #: Signature: �Date: 7 �•�% —�© "[ certify that I agree to my designation as the operator in Responsible Charge for the facility noted. i understand end will abide by tho rules and regulations percaining to the responsibiliciea of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certlficazion Commission." .... lost ...............fee@$.•••••...........off................foo.................•..,........................................,00.............. Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: 1 Certificate Type / Grade / Number: „ 2 S` -J O y yW N Work Phone #: (3 ti 1S- ' IL 10 Signature: Date: �y �- "I certify that l to my de ' nation as a B •up Operator in Responsible Charge for the facility noted. [ understand and will abide by the rules and re ladons pertaining to the tesponsibilitles of the BU ORC asset forth in 15A NCAC 080.0205 and failing to do so can result to Disciplinary Actions by the Water POIIUIiOn Control Syatom Operators Crrtifioation Cornmiodion." ,f............. o.fe.............. asset .................. ................. ...........................................f......•..........•..•.......,i Mall gr Fax to: WPCSOCC 1619 Mail Service Center Ralelgb, NC 27699.1618 Fax: 919/733.13311 (Boo next page for drlantlon of additional back-up operamr.. Oexignation of more than ona beek•Vg operator iu opreoaof.) Revised 8-2007 Rpr 21 2010 16:12 CITY OF THOMASVILLE 3364754283 p.1 MANCE DDPtiRTMENT DA City of ThomasvHle P.O. Box 39 ThomarvMe, North Caroalim 27361•0369 PAX NUMBER (336) 475-4283 FAX COVER -SHEET PLEASE DELIVER TO P- I r COMPANY NAME SUBJECT Df2 Cyer1,..won (ate �. W FAX NUMBER CALLED__3'� TOTAL NUMBER OF PAGES(including this page) .. If you did not receive legible Copies of all pages, please cell and let us know as soon as possible. Thank you. SPECIAL COMMENTS SS 1,%�G SDCC-- .ep CITY OF THOMASVILLE (336) 475.4210 aE.n A=w— NCDENR North Cu 'Nina Department 0f Envirncnmc;n a"Ci Naitui ai Ra5sc a(1�5 ^ uJ e o;�,, f lam ('^ �..0 ��.. v'n i. `L�HIh.Cy �'�I vCrrJ� February 10, 2010 Mr. Kelly Craver, City Manager City of Thomasville P.O. Box 368 Thomasville, NC 27360 SUBJECT: Pretreatment Compliance Inspection City of Thomasville NPDES Permit #NC0024112 Davidson County Dear Mr. Craver, ea 7reenn,�,i A Pretreatment Compliance Inspection was performed on January 7, 2010 by Jenifer Carter of the Winston-Salem Regional office. Ms. Misty Conder was present for the inspection. The purpose of this inspection was to determine the effectiveness of the pretreatment program and included a review of files, POTW plant performance, industry monitoring data, adherence to the enforcement response plan (ERP), and an industry inspection. Background and POTW Interview In last year's inspection report, concern was expressed over Ms. Conder's work load and her need for sufficient time and/or resources to continue meeting all of the requirements that she was tasked with. As noted in the File Review Comments of the enclosed Pretreatment Compliance Inspection Report, it appears that the concerns were founded to some degree. The issues noted are minor ones, as they have not had any notable adverse effects on the POTW. That being said, personnel adjustments have been made recently. Ms. Conder has voluntarily relinquished her Plant Superintendant/Plant ORC responsibilities. Hopefully, this means that Ms. Conder will again be able to provide the high level of oversight of the pretreatment program that she has demonstrated in the past. The City currently has eight (8) significant industrial users (SIUs), four (4) of which fall under categorical standards. There was one SIU in significant noncompliance (SNC) for limits violations (McIntyre Metals) and one for reporting violations (Unilin Flooring) during the 2009 year. There were no NPDES Permit limits violations in 2009. Pretreatment Program Elements Review The LTMP was approved on July 22, 2009, and a new HWA is due on October 1, 2010. An extension for the next IWS has been granted. It is now due on April 1, 2010. archna Dmsion o` iVater llhaiity, `',r' inston-Saiern Reg!Onal Office LCCaaion �3� i%%� aiightc`lin SL iv' i'ston-Sa'lem, Nair. ^,ardo 27 110, cne T" -771- 0001 r4.X 336J7 -4630 `, CUSTOMer Se'viCe: 1 -8 7 -623-6748 i. terf er NorthCarolina Natmullry The Sewer Use Ordinance (SUO) and the Enforcement Response Plan (ERP) are approved and satisfactory. Industrial User Permit (IUP) File Review A file review was performed on McIntyre Metals (#0031). Several deficiencies were noted. Most notable was missed Oil & Grease monitoring by the POTW, and fines not having been issued as per the City's ERP. In addition, information requested by PERCS in their permit review letter has not been submitted yet, though no deadline had was given. Please see the enclose report for more detail. Industry Inspection Ms. Conder performed an inspection at ATTL Products (formerly Gresco Manufacturing), a chemical manufacturing facility. Mr. Randy Ransom was present for the inspection. No problems with the inspection were noted. Action Item Please provide PERCS with the information requested in the IUP review letter dated August 22, 2008. Assess penalties for McIntyre Metal's 2009 limits violations, as per the ERP. Submit IWS to PERCS for approval by April 1, 2010. Submit HWA to PERCS for approval by October 1, 2010. Please refer to the enclosed inspection report for more information. The City of Thomasville's pretreatment program is good overall, with a few deficiencies noted. Action has been taken that will hopefully prevent similar issues from arriving in the future. Should you have any questions, please contact Monti Hassan in Raleigh at (919) 807-6314 (new number), or Jenifer Carter at (336) 7714957. Sincerely, Steve W. Tedder Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality cc: WSRO Files SWP Central Files Monti Hassan — PERCS Unit NORTH CAROLINA DIVISION OF WATER QUALITY PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION [Complete Prior To PCI• Review Program Info Database Sheet(s)] I. Control Authority (POTW) Name: City of Thomasville 2. Control Authority Representative(s): Misty Conder 3. Title(s): Pretreatment Coordinator/Lab Supervisor/Back-up ORC 4. Last Inspection Date: 02 /19 /09 Inspection Type: ® PCI ❑ Audit 5. Has Program Completed All Requirements from the Previous Inspection or Program Info Sheet(s)? ® Yes ❑ No 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ Yes ® No Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ Yes ❑ No PCS CODING Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector n I N I C 1 0 10 12 1 4 FFF 1 2 loi I o7—T 10 FP7 EE Fac. Type FE (FACC) (DTIA) (TYPI) (INSP) 7. Current Number Of Significant Industrial Users (SIUs)? 8 SIDS 8. Current Number Of Categorical Industrial Users (CIUs)? 4 CIUS 9. Number of SIUs Not Inspected By POTW in the Last Calendar Year? 0 10. Number of SIUs Not Sampled B POTW in the Last Calendar Year? 0 11. Enter the Higher Number of 9 or 10 0 NOIN 12. Number of SIUs With No IUP, or With an Ex fired IUP 0 NOCM 13. Number of SIUs in SNC for Either Reporting or Limits Violations During Either of the Last 2 Semi -Annual Periods (Total Number of SIUs in SNC) 2 PSNC 14. Number of SIUs in SNC For Reporting During Either of the Last 2 Semi -Annual Periods 1 MSNC 15. Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods 1 SNPS 16. Number of SIUs In SNC For Both Reporting and Limits Violations During Either of the Last 2 Semi-annual Periods 0 POTW INTERVIEW 17. Since the Last PCI, has the POTW had any POTW Permit Limits Violations? [:]Yes El No If Yes, What are the Parameters and How are these Problems Being Addressed? 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial ❑ Yes ® No Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC during either of the Last 2 Semi- SNC for Limits: McIntyre Metals Annual Periods? Have any Industries in SNC (During Either of the Last 2 SNC for Reporting: Unilin Flooring Semi -Annual Periods) Not Been Published for Public Notice? Not Published: To be published soon (May refer to PAR if Excessive SIUs in SNC) 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? [N/A 21. Are Any Permits Or Civil Penalties Currently Under Adjudication? If Yes, Which ❑ Yes ® No Ones? LTMP/STMP FILE REVIEW: 22. Is the LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® Yes ❑ No ❑ N/A 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® Yes El No ❑ N/A 24. Is the LTMP/STMP Data Maintained in a Table or Equivalent? ® Yes ❑ No Is the Table Adequate? ® Yes ❑ No 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO DWQ Inspector, please verify! 26. If NO to 23 - 26, list violations: 27. Should any Pollutants of Concern be Eliminated from or Added to the LTMP/STMP? ❑ Yes ® No If yes, which ones? Eliminated: Added: T,ir` r1WO PrPtrentment C'mmnlianrP Tncnertion (PCT) Form Undated T12 /07 Page 1 28. PRETREATMENT PROGRAM ELEMENTS REVIEW- Please review POTW files, verify POTW has copy of Program Element in their files, complete with supporting documents and copy of PERCS Approval Letter. and dates consistent with Program Info: Program Element Last Approval Date In file Date Next Due, If Applicable Headworks Analysis (HWA) 01/13/2009 ® Yes ❑ No 10/01/2010 Industrial Waste Survey IWS 01/30/2004 ® Yes ❑ No 04/01/2010 Sewer Use Ordinance SUO 06/05/2007 ® Yes ❑ No Enforcement Response Plan (ERP) 10/09/2008 ® Yes ❑ No Long Term Monitoring Plan (LTMP) 07/22/2009 ® Yes ❑ No /81f2dOt1- INDUSTRIAL USER PERMIT (IUP) FILE REVIEW(3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION) 29. User Name 1. McIntyre Metals, Inc. —=2. 3. 30. IUP Number 0031 31. Does File Contain Current Permit? ® Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No 32. Permit Expiration Date 1 01/09/13 33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A I j 34. Does File Contain Permit Application Completed Within One Year Prior _N/A ® Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No to Permit Issue Date? 35. Does File Contain an Inspection Completed Within Last Calendar Year? I ® Yes ❑ No j ❑ Yes ❑ No ❑ Yes ❑ No 36. a. Does the File Contain aSlug/Spill Control Plan? a. []Yes ®No a. [:]YesNo a. ❑Yes (-]No b. If No, is One Needed? (See Inspection Form from POTW) b. ®Yes ❑No o b. ❑Yes ❑No b. []Yes ON] 37. For 40 CFR 413 and 433 TTO Certifiers, Does File Contain a Toxic ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A Organic Management Plan (TOMP)? 38. a. Does File Contain Original Permit Review Letter from the Division? a. ®Yes []No a. ❑Yes ❑No a. ❑Yes ❑No b. All Issues Resolved? b.❑YesgNo❑N/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete ❑Yes®No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A its Sampling as Required by IUP, including flow? See notes 40. Does File Contain POTW Sampling Chain -Of -Custodies? ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its ❑YesZNo❑N/A[❑Yes❑NoDN/A ❑Yes❑No❑N/A Sampling as Required by IUP, including flow? See notes 41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A on time? 42a. For categorical IUs with Combined Wastestream Formula (CWF), does ❑Yes❑NogN/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A file includeprocess/dilution flows as Required by IUP? 11 42b. For categorical IUs with Production based limits, does file include ❑Yes❑NoNN/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A production rates and/or flows as Required by IUP? 11 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A All Limits Non -Compliance from Both POTW and SIU Sampling? 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A All Re ortin Non -Compliance from SIU Sampling? 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- a.gYes❑No❑N/A a.❑Yes❑No❑N/A a.❑Yes❑No❑N/A Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? b.gYes❑No❑N/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A c. If applicable, Did POTW resample within 30 days of becoming aware of SIU limit violations in the POTW's sampling of the SIU? c.0Yes❑No❑N/A c.❑Yes❑No❑N/A c.❑Yes❑No❑N/A 45. During the Most Recent Semi -Annual Period, Was the SIU in SNC? ® Yes ❑ No �❑ Yes ❑ No ❑Yes El No 46. During the Most Recent Semi -Annual Period, Was Enforcement Taken ❑Yes®No❑N/A ❑Yes❑No❑N/AIL!YesONoDN/A as Specified in the POTWs ERP (NOVs, Penalties, timing, etc.)? See notes 47. Does the File Contain Penalty Assessment Notices? I ❑YesZNoDTA ❑Yes❑No❑N/A ❑Yes❑No❑N/A 48. Does The File Contain Proof Of Penaltv Collection? ❑Yes❑No®N/A 11 [:1Yes0No0_N_/Aj ❑Yes❑No❑N/A 49. a. Does the File Contain Any Current Enforcement Orders? ❑Yes MNo Fb a. []Yes ❑No a. ❑Yes ❑No b. Is SIU in Compliance with Order? ❑Yes MNo b. ❑Yes ❑No b. ❑Yes ❑No 50. Did the POTW Representative Have Difficulty in Obtaining Any of This ❑ Yes ®No ❑ Yes ❑ ElYes ElNo Requested Information For You? I IF fl NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 2 'FILE REVIEW COMMENTS: It was discovered that the flow meter does not read low flows accurately, so tank volumes have been used for reporting. A letter was sent to McIntyre requiring reliable flow measuring capabilities be installed. #36: A note requiring a Slug/Spill Control Plan was included in the industry's last inspection report. #38: Wastewater Pollutant Checklist was not completed as required, though no deadline was given. #39: Semi -Annual monitoring of Oil & Grease was not performed. #41: The industries did not include Ni as required in its 41h quarter monitoring report. A letter was sent to them requesting the info, if available. If not, the letter suggested they contact the lab to see if they still had the original metals sample. #46: McIntyre Metals was in SNC during the first half of 2009 for Cu, Ni & Mo limits violations. They were also in SNC during the second half of the year for Cu, Ni and Cyanide limits violations. According to ERP, a minimum fine of $200 should have been issue, but was not. INDUSTRY INSPECTION PCS CODING: Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector Fac. Type ❑N N I C 10 1 0 12 14 1 1 757F2 O1 07 10 I❑ S❑ 2❑ (DTIA) (TYPI) (INSP) (FACC) 1. Industry Inspected: ATTL Products, Inc (flea Gresco Manufacturing) 2. Industry Address: 216 East Holly Hill Rd, Thomasville, NC 27360 3. Type of Industry/Product: Chemical Manufacturing (textile processing, defoamers, car care & flame retardants products) 4. Industry Contact: Randy Ransom Phone: 336 474-3500/ Cell: 336 406-2885 Fax: 336 475-0100 5. Does the POTW Use the Division Model Inspection Form or Equivalent? ® Yes ❑ No 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview ® Yes ❑ No B. Plant Tour ® Yes ❑ No C. Pretreatment Tour ® Yes ❑ No D. Sampling Review ® Yes ❑ No E. Exit Interview ® Yes ❑ No Industrial Inspection Comments: NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 3 OVERALL SUMMARY AND COMMENTS: Comments: During last year's inspection, concern was expressed over Ms. Conder's work load and her need for sufficient time and/or resources to continue meeting all of the requirements that she was tasked with. The primary concern was that she would not be able to maintain the level of organization and oversight of the Industrial Users that we had grown used to seeing from her. It appears that the concerns were founded to some degree, as noted in the File Review Comments above. Luckily, the issues are minor ones, and have not had any notable ill-effects on the POTW. That being said, personnel adjustments have been made recently. Ms. Conder has voluntarily relinquished her Plant Superintendant/Plant ORC responsibilities. Hopefully, this means that Ms. Conder will once again be able to provide the level of oversight of the pretreatment program we know she is capable of. Requirements: 1.) Provide PERCS with the information requested in McIntyre Metals permit review letter, dated August 22, 2008. 2.) Assess penalties for McIntyre's 2009 limits violations, as required by the ERP. 3.) Industrial Waste Survey is due to PERCS by April 1, 2010. 4.) The Headworks Analysis is due to PERCS by October 1, 2010. Recommendations: NOD: ❑ Yes ® No NOV: ❑ Yes ® No QNCR: ❑ Yes ® No POTW Rating: Satisfactory ® Marginal ❑ PCI COMPLETED BY: Jenifer Carter Unsatisfactory ❑ DATE: February 10, 2010 NC DWQ Pretreatment Compliance Inspection (PCI) Form L!pdated 7.125/07 Page 4 Water Pollution Control System Operator Designation Form WPCSOCC NCAC 15A 8G .0201 Permittee Owner/Officer Name: l . JN 4 ' �YA6^3 V' l 14 Mailing Address: City: 4� ���� �`� State: A l Zip: �� - Phone #: ( 33di?�12 Signature: Date: '2 L� .................................................................................................................................................. Facility Name: l �,f V, Permit #: /V c oo I-i 1 %� County: z j � n SUBMIT A SEPARATE FORM FOR EACH TYPE OF SYSTEM! Facility Type & Grade: Biological WWTP Physical/Chemical Collection System Type Grade Type Grade _ ( Ig Surface Irrigation N/A —`7— Land Application N/A Operator in Responsible Charge (ORC) Print Full Name: Certificate Type / Grade / Number: rrW11!:' Work Phone #: (3 34) 1 C =1 2 0 s � Signature: _ / — Date: _D_ , / U "I certify that I agreed o my designation as the! erator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulatiots pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ................................................................................................................................................. Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: / p t+ " 111I4,, Ci) ,,NJ t( Certificate Type / Grade/ Number: LJ tJJ IiE j rl l j i Z Work Phone #: C' 3� ) 4 7 s-w 2-4 (� Signature: V' 1,J, - Date: -a - Y 10 " I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ................................................................................................................................................... Mail or Fax to: WPCSOCC 1618 Mail Service Center Raleigh, NC 27699-1618 Fax: 919/733-1338 (See next page for designation of additional back-up operators. Designation of more than one back-up operator is optional.) Revised 8-2007 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary January 4, 2010 Subject: End of 2009 Pretreatment Mailing Dear Pretreatment Professionals: As we draw to the close of another great pretreatment year, I wanted to provide you an update on some issues, inform you on this year's upcoming workshops and distribute the Pretreatment Program Info Database sheets. 1) NC Pretreatment Professionals Honor Roll: In case you missed the Annual Pretreatment Conference held in August 2009, this year's addition to the Honor Roll is Leon Holt formerly with the Town of Cary. 2) Unit Supervisor: Deborah Gore has accepted the position of Supervisor for PERCS. 3) Rulemaking: The Draft Rules were published on the PERCS website in late August 2009. A few changes requested during the September and October 2009 Informational Meetings were incorporated. Most notable are removing collection systems and stormwater permits from list of POTW permits in the Pass Through and Interference definitions, and removing the Description of POTW Organization and the Description of Staffing and Funding Levels from the list of Pretreatment Program Elements that require Division approval to modify. The next step of the process is to complete the fiscal analysis, and we anticipate Public Hearings to be held in April 2010. Check the web -site for updates and details. 4) Metal Standards Triennial Review: DWQ is proposing dissolved metals, which represent the portion of the metal that is bioavailable (toxic) to aquatic life, to replace the existing total metals standards. The proposed standards and additional information may be found on the Classification and Standards Unit website: http://h2o.enr.state.nc.us/csu/trirev_SW.html. Public Hearings are anticipated for the summer of 2010. PERCS is looking into what these proposed standards will mean to POTWs. 5) Streamlining and Sewer Use Ordinance: Have you sent in your final adopted SUO? Check your most recent SUO Letter as well as the "Date Adopted" on your Program Info sheet to verify. If not, please do so as soon as possible. 6) IUP Workshop: The first IUP Writing workshop was held on June 23, 2009. Additional workshops are tentatively planned for the second half of 2010. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-6300 \ FAX: 919-807-6492 \ PERCS Unit FAX: 919-807-6489 \ Customer Service: 1-877-623-6748 NorthCarolina Intemet: www.ncwaterguality.org PERCS Unit: http://h20.enr.state.nc.us/PERCS %,��t"y+iy/%/ An Equal Opportunity l Affirmative Action Employer (/ Y LKL a [,bf End of 2009 Pretreatment Mailing Page 2 of 2 January 4, 2010 7) Staff Assignments: Staff assignments remain the same. Please note our email addresses have changed: Dana Folley, 919-807-6311 [Dana. Folley@ncdenr. gov]: Catawba, Chowan, Lumber, Roanoke and New Monti Hassan, 919-807-6314 [Monti. Hassan@ncdenr. gov]: Hiwassee, Little Tennessee, Neuse and Yadkin Sarah Morrison, 919-807-6310 [Sarah.Morrison@ncdenr.gov]: Broad, Cape Fear, French Broad and Tar -Pam We continue to meet our goals for project review of 30 days for IUPs and 90 days for ERP, HWA, IWS, LTMP and SUO. 8) Workshops: Three Pretreatment Annual Report (PAR) workshops are planned this year for January 26, January 28 and February 2, 2010. Four Headworks Analysis (HWA) workshops are planned for February 11, February 16, May 6 and May 11, 2010. The invitation and directions for these workshops are posted on the Training page of our website: http://h2o.enr. state.nc.us/peres/Pretreatment/PretreatmentWorkshop.html Please register early as space is limited at each site. 9) Pretreatment Program Info Database Sheets: Please review your attached program info sheet and historical SNC sheets and make necessary updates to any of the information presented. Send the sheets back with your PAR, due March 1, 2010. If all the information was correct, please indicate that in your PAR. Especially note the due dates. This may be the only reminder you get. Note the historical SNC sheets now only have current active SIUs. 10) Email Addresses: In the future, PERCS would like to be able to use email to send out mass mailings. To make this an effective and cost saving tool, we ask that you keep PERCS updated on your current email address. See the new field on the program information sheet. As always, please contact your pretreatment staff member (as listed above) or me at 919-807-6383 [email: Deborah. Gore a,ncdenr.gov] with any questions or comments. Sincerely, Deborah Gore, PERCS Unit Supervisor Dg/j an20 I O_mass_mai ling Enclosures: Program Info sheet(s) Historical SNC sheet(s), if applicable Cc: PERCS Pretreatment Staff (via email) All RO Pretreatment Contacts (via email) FACT SHEET - NPDES PERMIT Page 1 Facili Facility Name: Hamby Creek WWTP Permitted Flow (MGD): 6.0 Facility Class: IV Facility Status: Existing Permit Status: Major Modification. Expansion to 6.0 MGD County: Davidson Regional Office: Winston-Salem USGS Topo Quad: D 18SE SUMMARY: Fact Sheet - NPDES Permit City of Thomasville NPDES No. NC0024112 Receivin—a Stream Receiving Stream: Hamby Creek Subbasin: 030707 Index No.: Stream Class: C 303(d) Listed: Yes Use Support: Impaired (nutrients, Cu, and biological integrity) Drainage Area (mil) : 13.3 Summer 7Q10 (cfs) 0.43 Winter 7Q10 (cfs): 1.3 30Q2 (cfs): 1.7 Average Flow (cfs): 12.0 IWC (%): 96 The City of Thomasville owns and operates a 4.0 MGD activated sludge wastewater treatment plant, it is currently undergoing an expansion to 6.0 MGD. Project also includes major improvements, including biological nutrient removal, which is needed to meet new TP limit. This facility is a major municipal treatment plant that serves 20,050 people. City has a separate sewer collection system. Waste sludge is anaerobically digested and then applied to land under Non -Discharge Permit No. WQ0006050. The City administers an industrial pretreatment program to control the discharge of industrial and commercial wastes into its collection system and treatment works. Industrial sources include 8 Significant Industrial Users. The permit will continue to require the City to implement its pretreatment program The Thomasville WWTP discharges treated municipal wastewater to Hamby Creek, a Class C water in the Yadkin -Pee Dee River basin. General water quality is rated as Poor and Fair in this portion of the basin, due both to point source dischargers and nonpoint source runoff. Hamby Creek is impaired due to elevated levels of fecal coliforms. Currently, a TMDL is being developed to address this issue. FACT SHEET - NPDES PERMIT Page 2 REASONABLE POTENTIAL ANALYSIS Reasonable potential analysis was conducted for: Ag, Al, As, Cd, Cr, Cu, CN, Sb, Pb, Hg, Mo, Ni, Se, and Zn. (please see attached). TOXICITY TESTING: Type of Toxicity Test: Chronic P/F Existing Limit: 001: Chronic P/F @ 90% Recommended Limit: 001: Chronic P/F @ 90% Monitoring Schedule: February, May, August, November COMPLIANCE SUMMARY: Facility has a negative compliance record with numerous violations of many monitored parameters. During the last permit cycle the facility has been working on the expansion and improvement of the plant, which should alleviate existing compliance problems. INSTREAM MONITORING: Instream monitoring is required for temperature, dissolved oxygen, fecal coliform, conductivity, total phosphorus, TKN, ammonia nitrogen, nitrate + nitrite nitrogen, and chlorophyll -a. PROPOSED CHANGES: • Limits.- Based on the Reasonable Potential Analysis both limits for Cd have been removed, daily maximum limit for Cr was removed, daily maximum limit for Se was removed, limits for Hg and Pb were added. • Monitoring Frequencies. Monitoring frequency for Cd has been reduced to 2/Month due to the removal of the limits. Monitoring frequencies for Hg and Pb were increased to weekly due to the addition of the limits. PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: April 21, 2009 (est.) Permit Scheduled to Issue: June 14, 2009 (est.) STATE CONTACT: If you have any questions on any of the above information or on the attached permit, please contact Sergei Chernikov at (919) 807-6393. REGIONAL OFFICE COMMENT: NAME: DATE: REASONABLE POTENTIAL ANALYSIS Hamby Creek WWTP NCOO Time Period 2006-2009 Ow (MGD) 4 WWTP Class IV 7010S (cis) 0.43 IWC (°.6) @ 7010S 93.514 701 oW (cfs) 1.3 @ 7010W 82.667 3002 (cfs) 1.7 @ 3002 78.481 Avg. Stream Flow, QA Ws) 12 @ QA 34.066 Reeving Stream Hamby Creek WWTP Stream Class C Outfall 001 Qw=4MGD STANDARDS & PARAMETER TYPE CRITERIA (2) POL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC Wos/ %FAV/ Chronic A-ft n ADrt Ilbx Pmd Cw Allowably Qr (1) Acute: N/A Arsenic C 50 ug/L 14 0 2.5 _ _ _ _ - nolimil---_ ----- —_— ---- --- -- — — — Chronic: Acute: N/A no limit Aluminum C 8000.0 ug/L 10 7 2036.6 _- _ __ _ --_—_—_—_—__-' --------------- Note: n<12 Chronic: 23,484 limited data set Acute: 15 Cadmium NC 2 15 uglL 60 0 1.0 I ----------------------------------------- remove the ov Chronic: 2 reduce the monitorin to 2/Month Acute: 1,022 keep the weekly average Omit Chromium NC 50 1,022 ug/L 59 8 209.2 _ __ _ _ _ _ _- _ — — — ----- Chronic: 53 _ remove the daily maximum limit Acute: 7 Copper NC 7 AL 7.3 ug/L 31 25 1113.0 _ no limit -------------------------- Chronic: 7 action level standard Acute: 22 Cyanide NC 5 N 22 10 ug/L 28 2 5.0 ........... no limit — — ---- — — _---. -----_— --- li Chronic: 5 - e: Acute: N/A Antimony NC 640 ug/L 14 0 12.5 — — _ __ nolimit__ _- _---_ _-- — — ----_ Chronic: 684 i Acute: 34 add the limit Lead NC 25 N 33.8 ug/L 30 2 36.0 (— — — — -- — -- — _ — _—_ — —_—_ — — -- —_—_- Chronic: 27 -- increase the monitoring to weekly Acute: N/A Mercury NC 12 2.0000 ng/L 16 13 141.4800 ........... add the limit Chronic: 13 increase the monitoring to weekly Acute: N/A Molybdenum A 3,500 ug/L 14 0 6.4 j— — — — — no limit _ _ _-_ ______ ___ — _ Chronic: 4,460 _ Acute: 261 keep the limn Nickel NC 88 261 ug/L 59 56 845.8 _ _ _ _ _- —_—_—_—_—_ _ _—_ -- — — — _-- Chronic: 94 -_—_— Acute: 56 keep the weekly average limb Selenium NC 5.0 56 ug/L 59 2 7.3 _ _ _ _ _ .. _ '_____ _ — Chronic: 5 _ remove the daily maximum limit Acute: 1 Silver NC 0.06 AL 1.23 ug/L 32 1 8.0 ______ holimit ___ _ _ ___ Chronic: 0 ___ action level standard Acute: 67 Zinc NC 50 AL 67 ug/L 31 31 590.5 _ __ __ no limit _ _ _ _____ _ ________ Chronic: 53 __ action level standard 'Legend: C = Carcinogenic NC = Non -carcinogenic A =Aesthetic Freshwater Discharge 24112-rpa-4 mgd-2009.xis, rpa 4/16/2009 REASONABLE POTENTIAL ANALYSIS Hamby Creek WWTP NC00 Time Period 2006-2009 Ow (MGD) 6 WWTP Class (V 7Q10S (cfs) 0.43 IWC (%) @ 7010S 95.581 7Q10W (cfs) 1.3 @ 701OW 87.736 3002 (cfs) 1.7 @ 3002 84.545 Avg. Stream Flow, QA (cfs) 12 @ QA 43.662 Rec'ving Stream Hamby Creek Stream Class C Outfal 1001 Qw=6MGD STANDARDS& PARAMETER TYPE CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION Nc WQs1 '/a FAV/ n ONE Max Prod C. Allomble Cr' (1) chronic Amb Acute: N/A Arsenic C 50 ug/L 14 0 2.5 _ __ no limit _-_----_______—_—_—______ Chronic: 115 Acute: N/A no limit Aluminum C 8000.0 ug/L 10 7 2036.E _ ______ _.__________-_____ Note: n<12 1 Chronic: 1Q323 ___ Limited data set Acute: 15 Cadmium NC 2 15 ug/L 60 0 10 —__ remove-the_limi_t— — — ----_ — — — ___ _ _ Chronic: 2 reduce the monitoring to 2/Month Acute: 1,022 keep the weekly average limit Chromium NC 50 1,022 ug/L 59 8 209.2 _ _ _ _ __ ___ _ _ _ _ _ _ __—_—_—_— — Chronic: 52 remove the daily maximum limit Acute: 7 Copper NC 7 AL 7.3 ug/L 31 25 1113.0 ___ no limit _ _ _ ___ — — — —_—_— —__ Chronic: 7 adion level standard Acute: 22 Cyanide NC 5 N 22 10 ug/L 26 2 5.0 _ _ _ nolimit ---_-- - _-_ ---_--_-______ I Chronic: 5 Acute: N/A Antimony NC 640 ug/L 14 0 12.5 - — — - - - - -___- -_- -____ - limit — — - - Chronic: 670 Acute: 34 add the limit Lead NC 25 N 33.8 ug/L 30 2 36.0 --26 - _ — _ _ _ --------------------- - - _ _ 1 Chronic: increase the monitoring to weekly Acute: N/A Mercury NC 12 2.0000 ng/L 16 13 141 4800 _ _ _ _ _ add the limit - Chronic: 13 increase the monitoring to weekly Acute: N/A Molybdenum A 3,500 ug/L 14 0 6.4 _ _ no limit — _ ___ __—__ _ _-___ _ — Chronic: 4,140 Acute: 261 keep the limit _ Nickel NC 88 261 ug/L 59 56 845.8 _ _ -_ _ - ___ _—___—_—_ _—_—_—_ — --- --- —_— Chronic: 92 Acute: 56 keep the weekly average limit Selenium NC 5.0 56 ug/L 59 2 7.3 _ _ ___- _ _ _ _ _ —__ _____ Chronic: 5 _ remove the daily maximum limit Acute: 1 Silver NC 0.06 AL 1.23 ug/L 32 1 8.0 _ _ _ no limit _ _ - - _ _ _ _—- _ - _ Chronic: 0 _ action level standard Acute: 67 Zinc NC 50 AL 67 ug/L 31 31 590.5 _ __ no limit Chronic: 52 action level standard Legend: " Freshwater Discharge C = Carcinogenic NC = Non -carcinogenic A = Aesthetic 24112-rpa-2009.xis, rpa 4/162009 REASONABLE POTENTIAL ANALYSIS Arsenic Aluminum Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 5 2.5 Std Dev. 0.0000 1 286 286.0 Std Dev. 131.1486 2 5 2.5 Mean 2.5000 2 50 25.0 Mean 133.8000 3 5 2.5 C.V. 0.0000 3 70 70.0 C.V. 0.9802 4 5 2.5 n 14 4 76 76.0 n- 10 5 5 2.5 5 397 397.0 6 5 2.5 Mult Factor = 1.0000 6 50 25.0 Mult Factor = 5.1300 7 5 2.5 Max. Value 2.5 ug/L 7 50 25.0 Max. Value 397.0 ug/L 8 5 2.5 Max. Pred Cw 2.5 ug/L 8 66 66.0 Max. Pred Cw 2036.6 ug/L 9 5 2.5 9 254 254.0 10 5 2.5 10 114 114.0 11 5 2.5 11 12 5 2.5 12 13 5 2.5 13 14,, 5 2.5 14 15 15 16 16 17 17 W€ 18 18k 19 19 20 20 21 21 22 f, 22 23 "' 23 24 24 25 25 26 - 26 27 ;. 27 28 'fig 28 29 29 30 30 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 � 1 44 45 45 46 X 46 47 47 48 48 49 49 50 50 51 51 Ng 52 52 53 53 54 s 54 55 55 56 56 ; 57 57 58 4 58 59 NO 59 60 � 60 199 199 200 Ni4 200 24112-rpa-2009.xis, data - 1 - 4/16/2009 REASONABLE POTENTIAL ANALYSIS Cadmium Chromium Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 r" 2 1.0 Std Dev. 0.0000 1 5 2.5 Std Dev. 12.9360 2 2 1.0 Mean 1.0000 2 5 2.5 Mean 6.1271 3 r 2 1.0 C.V. 0.0000 3 6 6.0 C.V. 2.1113 4 < 2 1.0 n 60 4 5 2.5 n 59 5; 2 1.0 5 5 2.5 6 2 1.0 Mult Factor = 1.0000 6 5 2.5 Mult Factor = 3.1700 7 2 1.0 Max. Value 1.0 ug/L 7 5 2.5 Max. Value 66.0 ug/L 8h 2 1.0 Max. Pred Cw 1.0 ug/L 8 5 2.5 Max. Pred Cw 209.2 ug/L 9k 2 1.00 9 5 2.5 10 2 1.00 10 5 2.5 11 ;t 2 1.00 11 5 2.5 12 2 1.00 12 5 2.5 13 2 1.00 13 e 5 2.5 14 2 1.00 14 5 2.5 15 2 1.00 15 5 2.5 16 2 1.00 16 `` 5 2.5 17 b4« 2 1.00 17 "' S 2.5 18 "<' 2 1.00 18 r. 5 2.5 19 <' 2 1.00 19 3 5 2.5 20 <„ 2 1.00 20 5 2.5 21 < 2 1.00 21 5 5.0 22 <; 2 1.00 22 5 2.5 23 <;y 2 1.00 23 < 5 2.5 24 <s 2 1.00 24 5 2.5 25 <: 2 1.00 25 <t 5 2.5 26 < 2 1.00 26 5 2.5 27 <,- 2 1.00 27 r 5 2.5 28 < 2 1.00 28 5 2.5 29 < 2 1.00 29 5 2.5 30 <` 2 1.00 30 5 2.5 31 2 1.00 31 <? 5 2.5 32 <; 2 1.00 32 5 2.5 33 < 2 1.00 33 10.0 10.0 34 < 2 1.00 34 5 2.5 35 < 2 1.00 35 <1 5 2.5 36 2 1.00 36 < 5 2.5 37 c^ 2 1.00 37 5 2.5 38 < 2 1.00 38 M5 2.5 39 <` 2 1.00 39 r -40 5 2.5 40 c 2 1.00 40 <S 5 2.5 41 <`-- 2 1.00 41 5 2.5 42 <! 2 1.00 42 5 2.5 43 <e 2 1.00 43 ' ` 5 2.5 44 r 2 1.00 44 6.0 6.0 45 2 1.00 45 7032.0 32.0 46 2 1.00 46 5 2.5 47 2 1.00 47 48.0 48.0 48 2 1.00 48 5 2.5 49 2 1.00 49 5 2.5 50 4,11 2 1.00 50 5 2.5 51 T40, 2 1.00 51 61.0 61.0 52 2 1.00 52 5 2.5 53 2 1.00 53 5 2.5 54 2 1.00 54 66.0 66.0 55 2 1.00 55 5 2.5 56 2 1.00 56 5 2.5 57 2 1.00 57 r'` 5 2.5 58 2 1.00 58 5 2.5 59v' 2 1.00 59 5 2.5 60 2 1.00 60 199 199 200 200 24112-rpa-2009.xls, data 2- 4/16/2009 REASONABLE POTENTIAL ANALYSIS Copper Cyanide Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 5 2.5 Std Dev. 43.0119 1 5 5.0 Std Dev. 0.0000 2 r 5 2.5 Mean 19.1613 2 5 5.0 Mean 5.0000 3 10 10.0 C.V. 2.2447 3 5 5.0 C.V. 0.0000 4 8 8.0 n 31 4 5 5.0 n 28 5 < 5 2.5 5 5 5.0 6 10 10.0 Mult Factor = 5.2500 6 5 5.0 Mult Factor = 1.0000 7 7 7.0 Max. Value 212.0 ug/L 7 5 5.0 Max. Value 5.0 ug/L 8 ' 12 12.0 Max. Pred Cw 1113.0 ug/L 8 5 5.0 Max. Pred Cw 5.0 ug/L 9 7 7.0 9 5 5.000 10 11 11.0 10 5 5.000 11 7 7.0 11 5 5.000 12 15 15.0 12 5 5.000 13 8 8.0 13 5 5.000 14 7 7.0 14 5 5.0 15 5 2.5 15 5 5.0 16 8 8.0 16 5 5.0 17 <' 5 2.5 17 5 5.0 18 11 11.0 18 5 5.0 19 6 6.0 19 5 5.0 20 7 7.0 20 5 5.0 21 7 7.0 21 5 5.0 22 6 6.0 22 9 5.0 23 7 7.0 23 8 5.0 24 36 36.0 24 5 5.0 25 137 137.0 25 5 5.0 26 12 12.0 26 5 5.0 27 7 7.0 27 5 5.0 28 212 212.0 28 5 5.0 29 9 9.0 29 , 30 < 5 2.5 30 31 12 12.0 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 o-� 40 40 41 41 42 42 43 43 44 44 45 45' 46 46; 47 47 48 �. 48 49 49 50 r `' 50 51 `,I 51 52 52 53 53 54_ 54 55 , 55 t 56 56 57 57 58 58 59 59 60 60 199 g ; 199 200a 200: 24112-rpa-2009.xls, data -3- 4/16/2009 REASONABLE POTENTIAL ANALYSIS Antimony Lead Date Data BDL=1/2DL Results Date Data BDL=112DL Results 1 25 12.5 Std Dev. 0.0000 1 5 2.5 Std Dev. 2.4614 2 25 12.5 Mean 12.5000 2 5 2.5 Mean 3.1000 3 25 12.5 C.V. 0.0000 3 5 2.5 C.V. 0.7940 4 25 12.5 n 14 4 5 2.5 n 30 5 # 25 12.5 5 5 2.5 6 25 12.5 Mult Factor = 1.0000 6 5 2.5 Mult Factor 2.4000 7 25 12.5 Max. Value 12.5 ug/L 7 5 2.5 Max. Value 15.0 ug/L 8 25 12.5 Max. Pred Cw 12.5 ug/L 8 5 2.5 Max. Pred Cw 36.0 ug/L 9 25 12.5 9 5 2.5 10 ,{ 25 12.5 10; 5 2.5 11 25 12.5 11 5 2.5 12 25 12.5 12 S 2.5 13 < 25 12.5 13 5 2.5 14 „«` 25 12.5 14 5 2.5 15 15 8 8.0 16 16 5 2.5 17 r 17 < 5 2.5 18 18 5 2.5 19 19 <s 5 2.5 20 20 < 5 2.5 21 21 < 5 2.5 22 22 5 2.5 23 23 5 2.5 24 24 15 15.0 25 25 4 5 2.5 26 26 << 5 2.5 27 27 5 2.5 28 28 5 2.5 29 29 <t 5 2.5 30 30 5 2.5 31 31 32 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 r 51 52 52 g- 53 53 54 54 55 55 ;4 56 ? 56 57 57u 58 58 59 59 60 60 199 199 200 , " 200 24112-rpa-2009.xls, data -4- 4/16/2009 REASONABLE POTENTIAL ANALYSIS Mercury Molybdenum Date Data BDL=1/2DL Results Date Data BDL=l/2DL Results 1 1.57 1.00 Std Dev. 7.5907 1 5 2.5 Std Dev. 0.67 2 2.40 2.40 Mean 5.5994 2 10 5.0 Mean 4.82 3 1.18 1.00 C.V. 1.3556 3 10 5.0 C.V. 0.14 4a 1.00 1.00 n 16 4 10 5.0 n 14 5 1.00 1.00 5 10 5.0 6 1.00 1.00 Mult Factor = 5.40 6 10 5.0 Mult Factor = 1.2700 7 2.74 2.74 Max. Value 26.2 ng/L 7 10 5.0 Max. Value 5.0 ug/L 8 2.32 2.32 Max. Pred Cw 141.5 ng/L 8 10 5.0 Max. Pred Cw 6.4 ug/L 9 4.98 4.98 9 10 5.0 10 2.73 2.73 10 10 5.0 11 Mar-2008 16.10 16.10 11 10 5.0 12 Fetr2008 18.00 18.00 12 10 5.0 13 5.85 5.85 13 10 5.0 14 Dec-2007 " 26.20 26.20 14 10 5.0 15 2.27 2.27 15 16 1.89 1.00 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24, 25 25 26 26 ' 27 27 28 P8 s , 29 29 30 30 31 31 32 32 33 33 eN'. 34 34� 35 35 36 36sw 37 37 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 V50 51 51 52 52 53 53 54 54 55 55 56 56 57 � 57 58 58 59 �` 59 60 60 199 199 200 200 24112-rpa-2009.xls, data -5- 4/16/2009 REASONABLE POTENTIAL ANALYSIS Nickel Selenium Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 14 14.0 Std Dev. 37.6335 1 c 5 2.5 Std Dev. 0.5554 2 9 9.0 Mean 19.6017 2 5 2.5 Mean 2.6017 3 10 10.0 C.V. 1.9199 3 5 2.5 C.V. 0.2135 4 Y" " 10 10.0 n 59 4 M, 5 2.5 n 59 5 101 101.0 5 5 2.5 6 16 16.0 Mult Factor = 3.0100 6 5 2.5 Mult Factor = 1.2100 7 �Z? 13 13.0 Max. Value 281.0 ug/L 7 5 2.5 Max. Value 6.0 ug/L 8 16 16.0 Max. Pred Cw 845.8 ug/L 8 5 2.5 Max. Pred Cw 7.3 ug/L 9 5 5.0 9 5 2.5 10 i 8 8.0 10 5 2.5 11 6 6.0 11 5 2.5 12 4= 5 2.5 12 5 2.5 13 9 9.0 13 5 2.5 14v 6 6.0 14 5 2.5 15 <, 5 2.5 15 5 2.5 16 7 7.0 16 5 2.5 17 8 8.0 17 5 2.5 18 9 9.0 18 5 2.5 19 12 12.0 19 5 2.5 20 9 9.0 20 5 2.5 21 9 9.0 21 6 6.0 22 12 12.0 22 5 2.5 23 12 12.0 23 5 2.5 24 7 7.0 24 4 5 2.5 25 9 9.0 25 t 5 2.5 26 8 8.0 26 5 2.5 27 12 12.0 27 r 5 2.5 28 10 10.0 28 5 2.5 29 12 12.0 29 i 5 2.5 30 13 13.0 30 c 5 2.5 31 11 11.0 31 e 5 2.5 32 13 13.0 32 5 2.5 33 14 14.0 33 < 5 2.5 34 13 13.0 34 21 5 2.5 35 13 13.0 35 4 5 2.5 36 9 9.0 36 ¢ 5 2.5 37 8 8.0 37 <s 5 2.5 38 18 18.0 38 < 5 2.5 39 16 16.0 39 < 5 2.5 40 19 19.0 40 5 2.5 41 15 15.0 41 5 2.5 42 5 2.5 42 c 5 2.5 43 7 7.0 43 5 2.5 44 15 15.0 44 4 5 2.5 45 20 20.0 45 5 2.5 46 10 10.0 46 <` 5 2.5 47 50 50.0 47 r 5 2.5 48 42 42.0 48 <! 5 2.5 49 25 25.0 49 < 5 2.5 50 14 14.0 50 5 2.5 51 Feb-2008 281 281.0 51 5 2.5 52 20 20.0 52 5 2.5 53 14 14.0 53 5 2.5 54 'w 53 53.0 54 ;< 5 2.5 55 20 20.0 55< 5 2.5 56 7 7.0 56 5 2.5 57 �_ 19 19.0 57 -47 5 5.0 58 17 17.0 58 5 2.5 59 14 14.0 59 5 2.5 60 60 199 199€ 200 200 24112-rpa-2009.xls, data -6- 4/16/2009 REASONABLE POTENTIAL ANALYSIS Silver . Zinc Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 , 5 2.5 Std Dev. 0.6187 1 40 40.0 Std Dev. 45.5350 2 % 5 2.5 Mean 2.6094 2 45 45.0 Mean 63.3548 3 5 2.5 C.V. 0.2371 3 48 48.0 C.V. 0.7187 4 s 5 2.5 n 32 4 47 47.0 n 31 5 5 2.5 5 72 72.0 6 5 2.5 Mult Factor = 1.3300 6 52 52.0 Mull Factor = 2.2200 7 5 2.5 Max. Value 6.0 ug/L 7 53 53.0 Max. Value 266.0 ug/L 8 4 5 2.5 Max. Pred Cw 8.0 ug/L 8 105 105.0 Max. Pred Cw 590.5 ug/L 9 _< 5 2.5 9 38 38.0 10 <; 5 2.5 10 46 46.0 11 ;< 5 2.5 11 44 44.0 12 < 5 2.5 12 60 60.0 13 is 5 2.5 13 47 47.0 14 ' < 5 2.5 14 51 51.0 15 5 2.5 15 50 50.0 16 < 5 2.5 16 82 82.0 17 5 2.5 17 50 50.0 18 < 5 2.5 18 84 84.0 19 <` 5 2.5 19 68 68.0 20 4 5 2.5 20 62 62.0 21 ; cs 5 2.5 21 60 60.0 22 5 2.5 22 68 68.0 23 5 2.5 23 32 32.0 24 75 5 2.5 24 84 84.0 25 <; 5 2.5 25 266 266.0 26 6 6.0 26 44 44.0 27 -C 5 2.5 27 17 17.0 28 < 5 2.5 28 27 27.0 29 t; 5 2.5 29 30 30.0 30 5 2.5 30 152 152.0 31 <' 5 2.5 31 40 40.0 32 < 5 2.5 32 33 33 34 34 35 35 36 36 37 37 38 38 39 39 40 40 41 41 42 = :n 42 43 43 44 a 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 5 5 56 56 57r 57 58 58 60 60 199 { 199 200 "x 200 24112-rpa-2009.xls, data - 7 - 4/16/2009 Whole Effluent Toxicity Testing Self -Monitoring Summary April 15, 2009 FACILITY REQUIREMENT YEAR JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC " Thomasville Furniture chr lim: 90% Ceri7dPF 2005 H — — H — — H — — H — — NC0084816/001 Begin:11/l/2006 Frequency:Q Jan Apr Jul Oct + NonComp:Single 2006 H — — H — — H — — H — — , County: Guilford Region: WSRO Subbasin: CPF09 2007 H — — H — — H — — H — — - t PF: 0.0288 Special 2008 H — — H — — H — — H — — 7Q10: 0.0 IWC(%) 100 order: 2009 H — Thomasville -Hamby Creek WWTP Chr lim: 90% Ceri7dPF ¥ 2005 •- Pasa — -• >100(P).Pass Pass -- Fad >100 >100 Pass — NCO0241121001 Begin:0/0/0 Frequency: Q Feb May Aug Nov + NonComp:SINGLE 2006 — Pass — -• Pass — -- >90(P).Pas3 — — Pass — ,I II County: Davidson Region: WSRO Subbasin: YAD07 2007 — Pass — — Pass — — Fad 67.1 -100 >100,>100(P) Pass PF: 4.0 Special 2008 — Pass Paas Paas Pess>100(P) — 7Q10:0.43 IWC(%)94 Order. 2009 — Pass Three R's MHP chr lim: 20% Ceri7dPF 2005 Pass •- — Pass — — Pass — — Pass — — NC0051489/001 Begin 6/1/2004 Frequency: Q Jan Apr Jul Oct + NonComp:Single - 2006 Pass — — Pass — — Pass — — Pass — — County: Forsyth Region: WSRO Subbasin: YAD04 2007 Pass — — Pass — — Pass — — Pass — — PF: 0,012 Special 2008 Pass — — Pass — — Pass — — Pass — — 7Q10: 0.075 IWC(%) 19.8 Order: 2009 H — Town or Forest City WTP Chr Monit: 90% Ceri7dPF 2005 NCO074306 Begin:9/1/2008 Frequency: Q Jan Apr Jul Oct NonComp: 2006 County: Rutherford Region: ARO Subbasin: BRD02 2007 PF: 0.09 st.—I 2008 7Q10: IWC(%) ceder. 2009 Town of Plymouth WTP Chr Monit: 90% Ceri7dPF 2006 — — — — — — — — — — — — NC0002313/001 Begin 10/1/2007 Frequency: Q Mar Jun Sep Dec NonComp: 2006 — — — — — — — — — — — — County: Washington Region: WARO Subbasin:ROA09 2007 — — — -- — — — — — — — H PF: na Specal 2008 — — H _- - H — — H — — H 7Q10: IWC(efo) Order. 2009 — — Town of Vanceboro WTP Chr Monit: 90% Ceri7dPF 2005 — — — — — — — — — — — — NC0080071 Begin' 8/1/2008 Frequency: Q Mar Jun Sep Dec NonComp: 2006 — — — — — — — — — — — — County: Craven Region: WARO Subbasin: NEU09 2007 — — — — — — — — — — — — PF: 0.016 Specie) 2008 — — — — _ — — — Fail — — Pass 7Q10: IWC(%) Order: 2009 — -- Transmontaigne Charlotte Paw Creek NI 24hr LC50 ac monit epis fthd Fthd24Ac 2005 — — >100 — -• — — — — — — — NC0005771/001 Begin:10/1/2005 Frequency: A NonComp 2006 — — —— County: Mecklenburg Region: MRO Subbasin: CTB34 2007 — — — >100 — — — — — — — — PF: VARIES Special 2008 — — >100 — — — — — — — — — 7QI0: 0.0 IWC(%) 100 Order: 2009 — — TransMontaigne Terminaling/Selma 24hr LC50 ad monit epis fthd Fthd24Ac 2005 — — >100 — — — — — — — — — NC0003549/003 Begin: 6/1/2008 Frequency: A NonComp: 2006 — — — — — 94.87 — — — — — — County: Johnston Region: RRO Subbasin: NEU02 2007 — — — — — — — — — — — — PF: VAR Special 2008 — — — >100 — — — — — — — — 7Q10: 0.0 IWC(%) 100 Order: 2009 >100 — TransMonta(gne Terminaling/Selma 24hr LC50 ac monit epis fthd Fthd24Ac 2005 — — H — — H — — — — — — NC0003549/002 Begin:6/1/2008 Frequency: 50WD/A NonComp: 2006 — — — — — H — — Late — >100 — County: Johnston Region: RRO Subbasin: NEU02 2007 — — — — H — — — — — — PF: VAR Special 2008 — —. — >100 — — — — — — — — 7Q10: 0.0 IWC(%) 100 Order. 2009 H — - Transmontaigne-Paw Creek N2-BP Ac LC50 Monit: Epis Fthd Fthd24Ac 2005 — — >100 — — — — — — — — — NC0021971/009 Begin. 10/112005 Frequency: A NonComp: 2006 — — — — — — — — — — — — County: Mecklenburg Region: MRO Subbasin: CTB34 2007 — — — — — — — — — — — PF: VAR Special 2008 — — — — — — — — — — — — 7Q100.0 1WC(%) 100 Order 2009 — — TransMontaigne•Piedment Terminal 24hr LC50 ac monit epis fthd Fthd24Ac 2005 >100 — — -- — — — — — — — — NC0069256/001 Begin:9/1/2006 Frequency: A NonComp: 2006 >100 — — -- — — — — — — — — County: Guilford Region: WSRO Subbasin: CPF08 2007 — >100 — — — — — — — — — — PF: NA Special 2008 >100 — — — — — — — — — — — 7Q10: 0.0 1WC(%) 100 Order: 2009 >100 — V Pre 2005 Data LEGEND: PERM= Permit Requirement LET = Administrative Letter - Target Frequency = Monitoring frequency: Q- Quarterly; M- Monthly; BM- Bimonthly: SA- Semiannually: A- Annually; OWD- Only when discharging; D- Diswntinued monitoring requirement Begin = First month required 7QI0 = Receiving stream low flow criterion (cfs) += quarterly monitoring increases to monthly upon failure or NR Months thattesting must occur -ex. Jan, Apr, Jul, Oct NonComp = Current Compliance Requirement PF = Permitted flow (MGD) IWC%= Instream waste concentration P/F = Pass/Fail test AC = Acute CHR = Chronic Data Notation: f - Fathead Minnow;' - Ceriodaphnia sp.; my - Mysid shrimp; ChV - Chronic value; P- Mortality of stated percentage at highest concentration: at - Performed by DWQ Aquatic Tax Unit; bt - Bad test Reporting Notation: —= Data not required; NR- Not reported Facility Activity Status: I - Inactive, N - Newly Imued(To construct); H - Active but not discharging; t-More data available for month in question; = ORC signature needed 47 LT 5TA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Colean H. Sullies Governor Mr. Kelly Craver, City Manager City of Thomasville P.O. Box 368 Thomasville, NC 27361 SUBJECT: Special Order by Consent EMC SOC WQ SO4-013 Hamby Creek WWTP NPDES Permit #NC0024112 Davidson County Dear Mr. Craver: Director August 3, 2009 Dee Freeman Secretary The City of Thomasville has met all of the requirements and deadlines as per the Special Order by Consent (SOC), including compliance with final limits. As a result, please be advised that, effective immediately, Hamby Creek WWTP must comply with the effluent limits as found in its newly renewed NPDES permit. A copy of the permit's effluent limitations and monitoring requirements are enclosed. The Division appreciates the City's efforts in fulfilling the requirements of the SOC. Should you have any questions, please do not hesitate to contact Jenifer Carter at 336-771-4957. Sincerely, Steve W Tedder Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality Attachment cc: Mr. Morgan Huffman (same address) Ms. Misty Conder (same address) SWP Central Files WSRO Files North Carolina Division of Water Quality, Winston-Salem Regional Office One Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 NorthCarolina Phone: 336-771-50001 FAX: 336-771-4630 t Customer Service: 1-877-623-6748 Internet: www,ncwaterquality.org Naturally NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary July 22, 2009 Kegi Ms. Misty ConderLaboratory SupervisorCity of Thomasville PO BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Long Term Monitoring Plan - Approved Program: City of Thomasville Hamby Creek WWTP (NPDES: NC0024112) Davidson County Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Long Term Monitoring Plan (LTMP) submitted by the City of Thomasville for the Hamby Creek WWTP. The LTMP was initially received by the Division on June 2, 2009, followed by couple of revisions received on June 26 and July 21, 2009. The review indicates that with the revisions included in the most recent submission, the LTMP is adequate and meets the requirements needed to establish a site -specific Headworks Analysis (HWA). Proper implementation of an LTMP is also required by Part IV (C) of your NPDES permit. Thank you for your continued cooperation with the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: Monti.Hassan@ncdenr.gov] or Deborah Gore, Unit Supervisor at (919) 807-6383 [email: Deborah. Gore@ncdenr.gov]. Sincerely., Coleen H. Sullins mh/thomasvil Ie.ltmp.2009 cc: Jennifer Carter - WSRO Central Files Monti Hassan, PERCS Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 00z Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 NorthCarolina Internet www.ncwaterquality.org NaturallyAn Equal Opportunity 1 Affirmative Action Employer NCDENR North Carolina Department of Environment and Beverly Eaves Perdue Governor KELLY CRAVER CITY MANAGER CITY OF THOMASVILLE PO BOX 368 THOMASVILLE NC 27361-0368 Dear Mr. Craver: Division of Water Quality Coleen H. Sullins Director June 11, 2009 RECEIVED N.C. DeOt. of ENR JUN 15 2W I Winston Salem Natural Resources R"i.nal Cfnce Dee Freeman Secretary SUBJECT: Special Order by Consent Annual Fee EMC SOC WQ SO4-013 ADl Permit Number NCO024112 Hamby Creek WWTP Davidson County All permittees operating under a Special Order by Consent (SOC) must pay an annual SOC Administration Fee. This requirement is documented in North Carolina General Statute 143-215.31) (c). For Calendar Year 2009, the SOC annual fee amount due is $500.00. Please submit payment as indicated below by July 17, 2009. Please make checks payable to NCDENR, include your NPDES permit number (NC0024112) and SOC number (SO4- 013) on the check. Send the SOC annual fee payment to: Dina Sprinkle Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 If you have evidence that this fee has already been paid, please contact me at (919) 807-6304. Sincerely, zz��4o,,7� Dina Sprinkle Point Source Branch Cc: Central Files Winston-Salem Regional Office/Surface Water Protection Regional Office Contact Fran McPherson, Annual Administering and Compliance Fee Coordinator 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 NOfthCarofin`i Internet: www.ncwaterquality.org /{ An Equal Opportunity 1 Affirmative Action Employer AaturallI , A L►1 WDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director April 30, 2009 Mr. Morgan Huffman City of Thomasville P.O. Box 368 Thomasville, NC 27361 Subject: Pretreatment Annual Report Review City of Thomasville WWTP (NC0024112) Dear Mr. Huffman: Dee Freeman Secretary The Pretreatment staff of the Division of Water Quality's Winston-Salem Regional Office has reviewed the Pretreatment Annual Report (PAR) covering January through December 2008. This PAR was received on March 23, 2009. Our review indicates that the PAR is adequate and satisfies the requirements of 15A NCAC 2H .0908(b) and the Comprehensive Guidance for North Carolina Pretreatment Programs. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact me at (336) 771-4957 (Jenifer.Carter@ncdenr.gov) or Monti Hassan at (919) 807-6314 (Monti. Hassan @ncmail.net). Sincerely, Jenifer Carter Environmental Specialist Winston-Salem Regional Office Division of Water Quality cc: PERCS Unit — Monti Hassan WSRO File SWP — Central Files North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-5000 \ FAX: 336-7714630 \ Customer Service: 1-877-623-6748 Internet: www,ncwaterquality.org NorthCarohna Aahmilly An Equal Opportunity \ Afirmabve Action Employer Regional Pretreatment Annual Report (PAR) Review Included? ADEQUATE? ES ❑ NO ❑ NA Et-y S ❑ NO ❑ NA PPS Form 9-*ES ❑ NO []- ❑ NO [-*ES ❑ NO D-YffS ❑ NO IDSF [-<S ❑ NO D-YES ❑ NO Allocation Table AYES ❑ NO [i — ES ❑ NO Waste Reduction Info ES ❑ NO P-qS ❑ NO 60000 YES ❑ NO A ❑ YES ❑ NO ffNA _ YES ❑ NO ❑ NA a YES ❑ NO ❑ NA [ -YES ❑ NO E�- f S ❑ NO [DES ❑ NO ❑ NA [AXES ❑ NO ❑ NA Reaional Office: POTW: NPDES Permit No. NC00 A{// Report Period: Ili d to / 2/3, A (, ull ❑ Modified For modified programs evaluate shaded items only. A Narrative is required for a modified program only if there are SIUs in SNC. Tf Nn_ rhPrk rPrnmmPnflatinn hP/nw- 1. Have at least 90% of SIU permits been issued within 180 ❑ Yes ❑ No of req'd ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty days of expiration? See Allocation Table . Assessment 2. Were at least 80% of SIUs inspected? (See PPS Form) 9 es ❑ No ❑ Not req'd ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty Assessment 3. Has effective enforcement been taken against industries in es ❑ No ❑ NA ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty SNC, including those causing pass -through or interference? (See Assessment Narrative and SNCR Form 4. Does public notice cover all SIUs in SNC? Yes ❑ No ❑ NA ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty Assessment ivote: txceptions snouia De expiamea in the comment section below: I20lea, Reviewed By: ro i�6_v Date: Regional Pretreatment Annual Report Review PAR review form 2006 Fill in Values from PPS Form (for PCS data entry) r * Alternatively, attach PPS page from PAR ENGINEER'S CERTIFICATION I, Donald T. Garbrick, as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the project(s), Project Name: Hamby Creek WWTP Upgrade & Expansion Project Location: Thomasville, North Carolina Project Number(s): SRF No. CS370619-02 Project Owner: City of Thomasville Project Description: Upgrade and Expansion of existing 4 MGD to 6 MGD. Upgrades include new influent filter screening equipment, new solids classifier grit removal system, new Cannibal® solids reduction system including interchange tanks, new 5-stage Bardenpho® oxidation system, renovation of existing aeration basins, new clarifiers, new effluent filters and new UV disinfection. hereby state that, to the best of my abilities, due care and diligence was used in the observation of the project construction such that the construction was observed to be built within substantial compli'e and intent of the approved plans and specifications. Signatur Registration No. 9961 Date: April 6, 200 P.E.Seal: File Name: N:\2002032-00\CFile\Ph6-9\Review-Approve\Engineers Certification.doc Rev Date. 03/22/2006 Subject: SNC update From: "Conder, Misty" <ConderM@ci.thomasvi11e.nc.us> Date: Tue, 17 Mar 2009 15:24:55 -0400 To: "Jenifer Carter" <Jenifer.Carter@ncmai1.net> Jenifer, I've completed a review of all industries for SNC and do have two to add that were missed. Stroupe Mirror did not report their flows for 2008 and since their bankruptcy, the data is buried in files somewhere. Technically they did not sample in second quarter but I did not put them in SNC or issue an NOV for this because they ceased all discharge and declared bankruptcy April 18, 2008, very early in the 2nd quarter. As noted in our audit, the City did sample their final discharge in August of waters used for cleaning the facility. Secondly, Unilin Flooring was SNC for TSS in the first half. As you know they struggled to correct the problem, and have developed a recycling program that allows them to have no discharge. Therefore, no sampling was done in the last half of the year. Both SNC's were published in the paper this week. I've got to write the narrative report and make copies of everything and then should be finished with the PAR by 3/20/09 as promised. Thanks, Misty Conder City of Thomasville Hamby Creek WWTP PO Box 368 Thomasville, NC 27361 Phone: 336-475-4246 1 of 1 3/17/2009 3:49 PM Subject: AMC From: "Conder, Misty" <ConderM@ci.thomasvi11e.nc.us> Date: Fri, 13 Mar 2009 10:30:06 -0400 To: "Jenifer Carter" <Jenifer.Carter@ncmai1.net> Jenifer, I told you during the pretreatment audit that AMC was in SNC for Copper and possibly nickel. AMC did some extra sampling in 3rd quarter that just barely managed to keep them out of SNC for the second half (copper37.5% chronic and 31.3% TRC). One of their copper violations just missed the TRC level so they avoided SNC. They also had enough sampling in first half to keep them out of SNC. They did have a 3 high nickels in the first half and 1 in the second but avoided SNC for them. I haven't gotten your audit letter yet, but I wanted to let you know so that you won't be surprised when I respond with " I had a calculation error." I've sent them their NOV's for both. Misty Conder City of Thomasville Hamby Creek WWTP PO Box 368 Thomasville, NC 27361 Phone: 336-475-4246 1 of 1 3/13/2009 3:31 PM Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources March 9, 2009 Mr. Kelly Craver, City Manager City of Thomasville P.O. Box 368 Thomasville, NC 27360 SUBJECT: Pretreatment Compliance Inspection City of Thomasville NPDES Permit #NC0024112 Davidson County Dear Mr. Craver, Coleen H. Sullins, Director Division of Water Quality A Pretreatment Compliance Inspection was performed on February 19, 2009 by Jenifer Carter of the Winston- Salem Regional office. Ms. Misty Conder was present for the inspection. The purpose of this inspection was to determine the effectiveness of the pretreatment program and included a review of files, POTW plant performance, industry monitoring data, adherence to the enforcement response plan (ERP) and an industry inspection. Backgrround The City currently has eight (8) significant industrial users (SIUs), four (4) of which fall under categorical standards. There was one SIU in significant noncompliance (SNC) for limits violations (Advanced Motorsports Coating) during 2008 year. Misty Conder was promoted to Plant Superintendent/ORC a year ago, and the City has been unable find a suitable replacement to perform the lab supervisor/pretreatment coordinator duties she previously had, and still has. This means that Ms. Conder is now trying to perform the requirements for her old job AND her new job. The City is has since decided that they will not try to fill the position at this time. No serious problems have occurred due to Ms. Conder's heavy workload, but the Division is concerned that she may not have sufficient time and/or resources to continue meeting all of the requirements that she has been tasked with. It is important that she have not only the time and resources to complete routine tasks required to maintain compliance, but additional unforeseen tasks that may arise as well. Ms. Conder has asked for and been granted extensions for various pretreatment related deadlines, yet it is does not appear that her workload will be any lighter in the foreseeable future. The primary concern is that she may not be able to maintain the level of organization and oversight of the Industrial Users that we have grown used to seeing from her. POTW Interview There were several NPDES Permit limits violations in February and March 2008, and one limit violation (Selenium) in November 2008. These violations are most likely due to the process of upgrading the plant, and have been addressed through the Division's monthly enforcement program. In January of 2008, and again in January of this year, the plant was hit with flow of high pH coming into the plant that had a `fishy' smell to it. On both occasions, it lasted for only a short period of time, making it difficult to track North Carolina Division of Water Quality 585 Waughtown Street; Winston-Salem, NC 27107 Phone (336) 771-5000 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org Fax (336) 771-4630 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper the source. The most recent occurrence happened at a time when there were problems with the new oxidation ditches, so it is difficult to know if the problems were caused by or exacerbated by the high pH. Pretreatment Program Elements Review The Long -Term Monitoring Plan (LTMP) and The Headworks Analysis (HWA) were approved, with new due dates given. However, due to recent upgrades, for which trouble -shooting is ongoing, Long-term monitoring will have to be revised, and a new HWA created to account for changes at the plant. A new LIMP is now due on June 1, 2009, with a new HWA due on October 1, 2010. If further extensions are needed, please contact the PERCS unit. The Industrial Waste Survey (IWS) was approved and is satisfactory. An extension for the next IWS has been granted. It is now due on June 30, 2009. The Sewer Use Ordinance (SUO) and the Enforcement Response Plan (ERP) are approved and satisfactory. Industrial User Permit (IUP) File Review A file review was performed on Gresco Manufacturing (#0012). Files were found to be in good order, and compliance judgment correctly performed. Industry Inspection Ms. Conder performed an inspection at McIntyre Metals, a powder coating facility. Mr. Alan Russells, Material Manager, was present for the inspection. Until the point of the inspection, this industry had not yet been allowed to dischafge to the POTW due lack of a proper sampling point. There was one in place during the inspection, so Ms. Conder agreed that they could begin sending industrial waste to the City. Mr. Russell's stated that he would notify the City prior to first release. Action Item As noted in previous inspection letters, please make sure that the pretreatment coordinator has the time and resources necessary for completing all required tasks, maintaining compliance for the WWTP and the Industrial Users, -and for handling any unforeseen events or emergencies as they may arise. Keep in mind that the cost of doing business cannot be used as an excuse for non-compliance. Please refer to the enclosed inspection report for more detailed information. The City of Thomasville's pretreatment program is very good and Ms. Conder should be commended for her continued efforts. Should you have any questions, please contact Monti Hassan in Raleigh at (919) 807-6314 (new number), or Jenifer Carter at (336) 771- 4957. Sincerely, Steve W. Tedder Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality cc: WSRO Files SWP Central Files Monti Hassan — PERCS Unit FA P NORTH CAROLINA DIVISION OF WATER QUALITY PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)] 1. Control Authority (POTW) Name: City of Thomasville 2. Control Authority Representative(s): Misty Conder 3. Title(s): Plant Superintendent, Pretreatment Coordinator and Lab Supervisor 4. Last Inspection Date: 02 /07 /08 Inspection Type: ❑ PCI M Audit 5. Has Program Completed All Requirements from the Previous Inspection or Program Info Sheet(s)? M Yes ❑ No 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ Yes M No Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ Yes ❑ No PCS CODING Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector ON N CIO 10 12 14 111112 1 102 1191091 ® SD Fac. Type T] (FACC) (DTIA) (TYPI) (INSP) 7. Current Number Of Significant Industrial Users (SIUs)? 8 SIUS 8. Current Number Of Categorical Industrial Users (CIUs)? 4 CIUS 9. Number of SIUs Not Inspected B POTW in the Last Calendar Year? 0 10. Number of SIUs Not Sampled B POTW in the Last Calendar Year? 0 11. Enter the Higher Number of 9 or 10 0 NOIN 12. Number of SIUs With No IUP, or With an Expired IUP 0 NOCM 13. Number of SIUs in SNC for Either Reporting or Limits Violations During Either of the Last 2 - Semi -Annual Periods (Total Number of SIUs in SNC) 1 PSNC 14. Number of SIUs in SNC For Reporting DuringEither of the Last 2 Semi -Annual Periods 0 MSNC 15: Number of SIUs In SNC For Limits Violations DuringEither of the Last 2 Semi -Annual Periods 1 SNPS 16. Number of SIUs In SNC For BothReporting and Limits Violations During Either of the Last 2 Semi-annual Periods 0 POTW INTERVIEW 17. Since the Last PCI, has the POTW had any POTW Permit Limits Violations? ® Yes [_1 No If Yes, What are the Parameters and How are these Problems Being Addressed? Feb08: BOD,TSS,Amm,Ni,Cr Mar08: BOD,Amm,Tss,Cr Addressed previously during monthly enforcement program. Nov08: Se 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial ® Yes ❑ No Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased see Summary and Comment Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC during either of the Last 2 Semi- SNC for Limits: AMC Annual Periods? Have any Industries in SNC (During Either of the Last 2 SNC for Reporting: Semi -Annual Periods) Not Been Published for Public Notice? Not Published: To be published soon (May refer to PAR if Excessive SIUs in SNC) 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, _l Has a Signed Copy of the Order been sent to the Division? N/A 21. Are Any Permits Or Civil Penalties Currently Under Adjudication? If Yes, Which El M No Ones? LTMP/STMP FILE REVIEW: 22. Is the LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ❑ Yes ❑ No M N/A 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ElYes ❑ No M N/A 24. Is the LTMP/STMP Data Maintained in a Table or Equivalent? M Yes ❑ No Is the Table Adequate? M Yes [I No 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ❑ YES ❑ NO DWQ Inspector, please verify! 26. If NO to 23 - 26, list violations: Will start collecting new LTMP data when bugs worked out of newly upgraded plant. 27. Should any Pollutants of Concern be Eliminated from or Added to the LTMP/STMP? El Yes M No If yes, which ones? Eliminated: Added: Aluminum will be added due to new Cannibal System NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 1 28. PRETREATMENT PROGRAM ELEMENTS REVIEW— Please review POTW files, verify POTW has copy of Program Element in % their files, complete with supporting documents and copy of PERCS Approval Letter, and dates consistent with Program Info: Program Element Last Approval Date In file Date Neat Due, If Applicable Headworks Analysis A 01/13/2009 ® Yes ❑ No 10/01/2010 Industrial Waste Survey IWS 01/30/2004 ® Yes ❑ No 06/30/2009 Sewer Use Ordinance SUO 06/05/2007 ® Yes ❑ No Enforcement Response Plan (ERP) 10/09/2008 ® Yes ❑ No Long Term Monitoring Plan (LTMP) 02/10/2006 ® Yes ❑ No 06/01/2009 INDUSTRIAL USER PERMIT (IUP) FILE REVIEW(3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION) 29. User Name IF 1. Gresco Manufacturing 2. 3. 30. AJP Number 1 0012 IF- 11 31. Does File Contain Current Permit? I ® Yes ❑ No [:]Yes ❑ No1 ❑ Yes ❑ No 32. Permit Expiration Date 1 01/03/12 / 33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A I N/A 34. Does File Contain Permit Application Completed Within One Year Prior ® Yes ❑ No ❑Yes ❑ No F ❑ Yes ❑ No to Permit Issue Date? 35. Does File Contain an Inspection Completed Within Last Calendar Year? ® Yes ❑ No ❑ Yes ❑ No 11 ❑ Yes ❑ No 36. a. Does the File Contain a Slug/Spill Control Plan? a. ®Yes EIN07 a. ❑Yes []No a. 1--]Yes []No If No, is One Needed? (See Inspection Form from POTW) b. ❑Yes ❑No b. []Yes❑No b. ❑Yes ❑No 37. For 40 CFR 413 and 433 TTO Certifiers, Does File Contain a Toxic ❑Yes❑No®N/A ❑YesDNoDN/A ❑Yes❑NoDN/A Organic Management Plan (TOMP)? 38. a. Does File Contain Original Permit Review Letter from the Division? a. ®Yes ❑No I a. []Yes []No a. ❑Yes []No b. All Issues Resolved? b.DYes❑No®N/A b.❑Yes❑NoDN/A b.❑Yes❑NoDN/A 39. - During the Most Recent Semi -Annual Period, Did the POTW Complete F ®YesDNoDN/A ❑Yes❑NoDN/A ❑Yes❑No❑N/A its Sampling as Required by IUP, including flow? 40. Does File Contain POTW Sampling Chain -Of -Custodies? ®Yes❑NoDN/A ❑Yes❑NoDN/A ❑YesDNoDN/A 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its ®Yes❑No❑N/A ❑YesDNoDN/A ❑YesDNo❑N/A Sampling as Required by IUP, including flow? 41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports 11 ®YesDNoDN/A IF❑YesDNoDN/A ❑YesDNoDN/A on time? 42a. For categorical IUs with Combined Wastestream Formula (CWF), does ❑YesDNo®N/A ❑Yes❑No❑N/A ❑YesDNoDN/A file includeprocess/dilution flows as Required by IUP? 42b. For categorical IUs with Production based limits, does file include ❑YesDNo®N/A1PYes0No0N/A 11 ❑Yes❑No❑N/A production rates and/or flows as Required by IUP? Ir 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify DYes❑No®N/A ❑YesDNoDN/A ❑YesDNoDN/A All Limits Non -Compliance from Both POTW and SIU Sampling? 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify ❑Yes❑No®N/A DYespNo❑N/A ❑Yes❑NoDN/A All Re ortin Non-Com liance from SIU Sampling? 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- a.❑Yes❑No®N/A a.❑Yes❑NoDN/A a.❑Yes❑NoDN/A Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? b.❑Yes❑No®N/A b.❑Yes❑No❑N/A b.❑YesDNo❑N/A c. If applicable, Did POTW reample within 30 days of becoming aware c.❑Yes❑No®N/A of SIU limit violations in the POTW's sampling of the SIU? c.❑Yes❑NoDN/A c.❑Yes❑NoDN/A 45. During the Most Recent Semi -Annual Period, Was the SIU in SNC? ❑ Yes ® No ❑ Yes ❑ No 11 ❑ Yes ❑ No 46. During the Most Recent Semi -Annual Period, Was Enforcement Taken ❑YesDNo®N/A ❑Yes❑NoDN/A ❑Yes❑NoDN/A as Specified in the POTWs ERP (NOVs, Penalties, timing, etc.)? 47. Does the File Contain Penalty Assessment Notices? OYesONo®N/A pYes❑NoDN/A DYespNo❑N/A 48. Does The File Contain Proof Of Penalty Collection? ❑Yes❑NoDN/A ❑Yes❑No❑N/A ❑YesDNo❑N/A 49. a. Does the File Contain Any Current Enforcement Orders? a. ❑Yes ®No a. []Yes ❑No a. [:]Yes ❑No b. Is SIU in Compliance with Order? b. ❑Yes ®No b. QYes ❑No b. ❑Yes []No 50. Did the POTW Representative Have Difficulty in Obtaining Any of This ❑ Yes ® No ❑ Yes ❑ No ❑ Yes ❑ No Requested Information For You? NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 2 FILE REVIEW COMMENTS: All required information was available for review. Not as organized as during previous inspections, thought everything was that was asked for was found. See summary and comments below. INDUSTRY INSPECTION PCS CODING: Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector Fac. Type ❑N N C 0 0 2 4 1 1 2 02 07 08 I� SD 2❑ (DTIA) (TYPI) (INSP) (FACC) 1. Industry Inspected: McIntyre Metals, Inc. 2. Industry Address: 310 Kendall Mill Rd; Thomasville, NC 27360 3. Type of Industry/Product: Powder Coating 4. Industry Contact: Jeff McIntyre/Alan Russells Title: President/Materials Manager Phone: 336 476-3646 Fax: 336 476-3622 5. Does the POTW Use the Division Model Inspection Form or Equivalent? E Yes ❑ No 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview ® Yes ❑ No B. Plant Tour - ® Yes ❑ No C. Pretreatment Tour ❑ Yes ❑ No D. Sampling Review ® Yes ❑ No E. Exit Interview ® Yes ❑ No Industrial Inspection Comments: The City has not allowed McIntyre Metals to discharge until a proper sampling point was in place. During the inspection, it was noted that one is now in place, and McIntyre Metals is ready to start sending waste to the City. Ms. Conder will be notified by the SIU prior to discharging for the first time. NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 3 OVERALL SUMMARY AND COMMENTS: Comments: 1.) In January of 2008, and again in January of this year, the plant was hit with high pH flow coming into the plant that had a `fishy' smell to it. Both times, it lasted for only a short period of time, making it difficult to track the source. The most recent occurrence happened at the time when there were problems with the new oxidation ditches, so it is difficult to know if the problems were caused by or exacerbated by the high pH. 2.) Misty Conder was promoted to Plant Superintendent/ORC a year ago, and the City has been unable find a suitable replacement to perform the lab supervisor/pretreatment coordinator duties she previously had, and still has. This means that Ms. Conder is now trying to perform the requirements for her old job AND her new job at one time. The City is has since decided that they will no longer try to fill the position at this time. No serious problems have occurred due to Ms. Conder's heavy workload, but the Division is concerned that she may not have sufficient time and/or resources to continue meeting all of the requirements that she has been tasked with. It is important that she have not only the time and resources to complete routine tasks required to maintain compliance, but additional unforeseen tasks that may arise as well. Ms. Conder has asked for and been granted extensions for various pretreatment related deadlines, yet it is does not appear that her workload will be any lighter in the foreseeable future. The primary concern is that she may not be able to maintain the level of organization and oversight of the Industrial Users that we have grown used to seeing from her. Requirements: As noted in previous inspection letters, please make sure that the pretreatment coordinator has the time and resources necessary for completing all required tasks, maintaining compliance of the WWTP and the Industrial Users, and for handling any unforeseen events or emergencies as they may arise. Please keep in mind that the cost of doing business cannot be used as an excuse for non- compliance. Recommendations: NOD: ❑ Yes ® No NOV: ❑ Yes ® No QNCR: ❑ Yes ® No POTW Rating: Satisfactory Marginal ❑ Unsatisfactory ❑ PCI COMPLETED BY: DATE: D NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 4 �0F W A rFRQ O G CID 7 O � Michael ?'.Easlt,ovemor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water (duality RECEIVED November 24, 2008 I N.C. Deot of ENR Mr. Kelly Craver, City Manager NOV 2 610084Vinston•Salem City of Thomasville Regional Office Post Office Box 368 Thomasville, North Carolina 27361-0368 SUBJECT: FINAL Inspection Thomasville, NC ( Davidson County) Hamby Creek WWTP Upgrade & Expansion SRF Project No. CS370619-02 A Final inspection was conducted on Friday November 21, 2008 on subject project at the site. Construction which enabled Owner to attain treatment of wastewater from newly constructed facilities occurred on March 12, 2008 when wastewater was diverted into the new oxidation ditch. Beneficial use of facilities was consequently achieved near this date. For purposes of the loan and repayments, this date November 21, 2008 may be deemed to be the Initiation of Operations -date. ` You should review this report and take any actions as noted. If you have any questions, please contact me at (919) 715-6219 or via e-mail at gerald.horton@ncmail.net. Sincerely, v V Gerald W. Horton, PE Environmental Engineer Construction Inspection Group G W H/gh cc: All Attendees Steve Tedder, Winston-Salem Regional Office CG&L - Mark Hubbard, PE, Shamim Haeri SRF Construction Grants and Loans Section One 1633 Mail Service Center Raleigh NC 27699-1633 NorthCarolina Phone: 919-733-6900 / FAX: 919-715-6229 / Internet: www.nccgl.net ��t�ra!!� An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper City of Thomasville CS370619-02 FINAL INSPECTION November 21, 2008 Hamby Creek WWTP Upgrade & Expansion Pg 2 of 3 I. Loan amount is $ 27,000,000 on a 20 year, 2.305% note. If the entire amount is used then the first loan repayment of $337,603.56 (interest only) will be due to State on November 1, 2009. II. CONTRACT Project was authorized on Feb. 8, 2006, A to C # 024112A02, NPDES Permit # NC0024112. Project consisted of constructing the following modifications, upgrades, additions and enlargement to the existing 4.0 MGD Wastewater Treatment Plant for a new permitted capacity of 6.0 MGD: o New filter screen o New solids classifier grit removal o Two new parallel oxidation ditches with biological nutrient removal o Two new final clarifiers o Four new effluent filters o New parallel UV disinfection systems o New effluent metering station o New mechanical static post aerator o Modification to 1 existing AB for interim rearation (old #6) o Cannibal solids separation system and building with 2 existing aeration tanks (nos. 1 & 2) modified to perform as interchange tanks o New RAS pump station with VFDs o Flocculator clarifier (converted from existing clarifier #1) o New submersible return sludge pumping station o Addition of mixer and decanter to existing digester no. 1 o New emergency power generators (2) o New and upgraded chemical storage and feed facilities o Addition to laboratory and administration building, with new laboratory o New controls, instrumentation and SCADA o 2 plant water reuse pumps and associated site work, electrical piping and appurtenances III. CHANGE ORDERS There were 4 change orders, the last being approved July 7, 2008. The change orders did not change the original completion date of April 17, 2009. Through change order #4 the final eligible project construction cost was $24,642.154.00. Change orders included adjusting costs or additional costs related to: sludge removal & disposal, rock, adjustments in costs lab building work, and to changes in sludge handling facilities. A fifth change order it was reported, will be forthcoming but it only adjusts contract conditions, i.e. does not affect time or project costs. IV. REQUIRED AND RECOMMENDED ACTIONS ITEMS Final inspection and discussions indicated system was operational but action items must be addressed or resolved before final reimbursement and finalizing the loan amount can be made. Where a response is required by Owner or Engineer, those items may be addressed via a statement in the cover letter. If CG&L requests an item be sent in, it should be addressed to Gerald Horton. 1) Engineer shall confirm in writing that record drawings have been provided to City of Thomasville and Owner shall confirm receipt thereof in writing. City of Thomasville • CS370619-02 ' Hamby Creek WWTP Upgrade & Expansion FINAL INSPECTION November 21, 2008 Pg 3 of 3 2) Engineer shall provide Engineer's Certification. We understand the Certification is pending successful startup of the Cannibal System that is scheduled for Dec. 1, 2, and 3. 3) Engineer shall provide written confirmation that Owner has received a complete set of all shop drawings. 4) Engineer shall provide written confirmation that programming and software were provided to the City of Thomasville for the SCADA system. 5) Provide to CG&L the last written punch list and status of each item. 6) Provide to CG&L the list of warranty date(s) for labor, each process and piece of equipment. 7) Within one year after completion of project, Owner must provide Certification of Completion (form available at web site www.nccgl.net) if Owner is satisfied with project, otherwise Owner must provide conditional Certification listing items and/or issues still outstanding. 8) Engineer confirmed and Owner concurred that all spare parts and a spare parts list have been provided to Owner. 9) It was related at this meeting that Owner is still holding - $400,000+ retainage, pending finalizing Cannibal system startup, SCADA information and other items mentioned herein. 10) For the record there are items yet to be completed on the project including but not limited to: ❑ Startup of Cannibal System equipment, including placing interchange tank on line ❑ Correction/repairs to influent screening equipment ❑ Resolution of grit pump performance ❑ Completion of SCADA documentation and providing same to Owner and for the O&M Manual ❑ Corrections/repairs to influent flow chart/equipment 11) For the record it should be mentioned that the City of Thomasville has a significant Infiltration/Inflow problem that was evidenced during construction upon significant rain events. Reader is referred to earlier inspection reports. 12) Confirm in writing when contractor(s) have provided release of liens. 13) Confirm in writing when contractors(s) have provided consent of surety. 14) Submit final sales tax report and reimbursement request. V. FINAL INSPECTION ATTENDEES ❑ Misty Conder ❑ Keith Garbrick, PE ❑ Charles Morgan ❑ Gerald Horton, PE ❑ Anita Reed, PE ❑ Jennifer Haynie ❑ Paul Weeks, PE ❑ Ishwar Devkota, PE ORC, City of Thomasville Pease & Assocs. 704 376-6423 State Utility, Project Manager NC CG&L, Constr. Inspection Group NC CG&L, Design Mgmt Unit NC CG&L, Facilities Evaluation Unit NC CG&L, Facilities Evaluation Unit NC On Site Water Protection Section 336 475-4246 cell 704 201-5041 704 289-6400 919 715-6219 919 715-6213 919 715-6223 919 715-6208 919 715-7645 0F W p rF9 Michael F. Easley, Go rnor mot QG William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources (� Coleen H. Sullins, Director Division of Water Quality November 20, 2008 FNO�V IVED N.C. of ENR KELLY CRAVER 4 2= CITY MANAGERSalem CITY OF THOMASVILLE Regional Office PO BOX 368 THOMASVILLE NC 27361-0368 SUBJECT: Special Order by Consent Annual Fee EMC SOC WQ SO4-013 NCO024112 Davidson County Dear Mr. Craver: All permittees operating under a Special Order by Consent (SOC) must pay an SOC Administrative Fee. This requirement is documented in North Carolina General Statute 143- 215.3D (c). The total amount owed by City of Thomasville is $250.00 for calendar year 2008. Make checks payable to NC DENR; include your permit number and SOC number [listed above] on the check. Send the fee payment to: Fran McPherson Annual Administering and Compliance Fee Coordinator 1617 Mail Service Center Raleigh, NC 27699-1617 If you have evidence that the fee has already been paid, please contact Mrs. McPherson at (919) 807-6321. Sincerely, Dina Sprinkle NPDES Unit Cc: Central Files Winston-Salem Regional Office/Surface Water Protection NPDES File Mailing Address Phone (919) 807-6300 Location NorthCarolina 1617 Mail Service Center Fax (919) 807-6492 512 N. Salisbury St. Naturally Raleigh, NC 27699-1617 Raleigh, NC 27604 Internet: www.newaterguality.org Customer Service 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer —50% Recycled/10% Post Consumer Paper \o�oF warfi9�G 6 r Mr. Kelly Craver, City Manager City of Thomasville Post Office Box 368 Thomasville, North Carolina 27361-0368 Dear Mr. Craver: Michael 1: Ale�wmor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources June 13, 2008 Coleen H. Sullins, Director Division of Water Quality RECEIVED N.C. Dept. of F" ,SUN 17 2008 Winston-,Sa,e Qegional C• --E SUBJECT: Interim Inspection Thomasville, Davidson County Hamby Creek WWTP Upgrade & Expansion SRF Project No. CS370619-02 The Construction Inspection Group (CIG) of the Construction Grants and Loans Section performed an interim inspection for the state and federally funded portion of subject project on June 11, 2008. The inspection was conducted in conjunction with the monthly progress meeting regularly scheduled for the second Wednesday each month at 1:30 p.m. at the project site. The project is nearing completion. Should another progress meeting be needed, it will be scheduled for July 9. It is hoped a Final Inspection will be conducted soon. Please note that our inspection report covers loan administration and construction. You should review this report; take actions as indicated and then file for your records. If you have any questions please contact me at (919) 715-6219 or via e-mail gerald.horton@ncmail.net. S' cerely, Gerald W. Horton, PE Environmental Engineer Construction Inspection Group cc: Keith Garbrick, PE, Pease Associates Steve Tedder, Winston-Salem Regional Office Mark Stokes, Winston-Salem Regional Office Barbara Sifford, Mooresville Regional Office CG&L — Mark Hubbard, PE, Jennifer Kinghorn, Anita Reed, PE, Pam Whitley SRF Construction Grants and loans Section One 1633 Mail Service Center Raleigh NC 27699-1633 NofthCarolina Phone: 919-733-6900/ FAX: 919-715-6229 / Internet: www.nccgl.net Va mmy/h/ City of Thomasville Hamby Creek WWTP CS370619-02 Page 2 of 3 Interim Inspection June 11, 2008 LOAN ADMINSTRATION CS370619-02 SRF LOAN — The original loan amount is $27,000,000. Loan interest payment rate is 2.305 % on a 20-year term. LOAN DISBURSEMENTS SRF Date of Last Disbursement /Amount May 19, 2008 / $ 466,863 Total Disbursed $ 26,116,863 ( 97 % of SRF Loan Funds) CONSTRUCTION ADMINISTRATION CONTRACT — State Utility Contractors, Inc. (SU) 4417 Old Charlotte Hwy; PO Box 5019 Monroe, NC 28111-5019 tele: 704 289-6400 FAX 704 282-0590 Superintendent: Wade Woodring Contract time 1152 calendar days, unchanged Original & Current Completion Date Friday April 17, 2009 Completion of project mid May is now anticipated in July 2008 Actual completion — 99 + % CHANGE ORDER UPDATE No change orders since CO#4 was approved July 13, 2007. A final CO#5 will be prepared, though there is no money left in contingency, CG&L requests a copy CO#5. Work by State Utility Contractors observed or performed since last interim inspection of April 9: 1. Finishing rough grading, doing fine grading and has seeded large part of site 2. Finished interchange tanks and blowers, Digester completed 3. Finished flocculating clarifier for Cannibal system (phosphorous removal) 4. Layout completed for drives, placed crusher run and rough graded 5. Plant SCADA tested and "self -healing demonstrated and tested 6. Working on deriving and completing items on punch lists 7. Cannibal system is ready but not yet placed fully in service, ORC is working system in manual mode, product is not as wet, manufacturer's Rep. will be on site Thursday June 12 to work on programming and setup 8. Cannibal HMI (hand manual interface or touch screen that had been removed has now been reinstalled and is working State Utility's remaining work consists of but is not limited to 1. Complete paving and sitework 2. Continue de -mob 3. Startup solids module 4. Startup interchange tanks, related blowers and flocculating clarifier 5. Startup digester 6. Finish SCADA if progress with Cannibal permits it 7. Work on deriving and completing items on electrical punch lists, perform "project walkdown" final inspection City of Thomasville Hamby Creek WWTP CS370619-02 Page 3 of 3 Interim Inspection June 11, 2008 CONSTRUCTION INSPECTION CHECKLIST CONSTRUCTION SITE Weather since last inspection in April has been generally satisfactory for construction. Site was in good shape. ENGINEERINGANSPECTION: o Resident Inspector On -Site'? Yes, on part time basis and as needed basis now near end of construction :) Inspector's records, reports, shop drawings, files, etc., records were reviewed o Testing reports on concrete strength and soils reviewed? None new. o As -Built (Record Drawings) being kept up to date? Engineer stated they had received markups from SU and were in process of making CAD revisions to drawings. CONTRACTOR (S) o N.C. OSHA / Labor Laws Posted? YES o Up to date Construction Schedule (Bar Graph, CPM) posted? YES o Contractor(s) Coordination of Work Observed ? YES o Comment on Any Known Delays/Impacts in Completing Contract(s) according to Contractor? None o Will project be completed on time? Project should be completed in July 2008, well ahead of contract completion date of April 2009. Contractor commissioned WWTP in mid March 2008, the Cannibal system should be commissioned in June 2008. PROJECT PROGRESS/PAYMENTS 1. Payment Milestone Discussed? NO. Recently the Draft O&M Manual was reviewed and revisions/comments from the Engineer to CG&L are pending. 2. Does work completed appear acceptable for reimbursement? YES GENERAL CONCERNS / RECOMMENDATIONS / ACTION ITEMS UPDATES on Comments and Concerns noted in previous progress meetings (for reference) are italicized. 1. CG&L provided project closeout checklist some time ago. Particular concerns include: a) Warranty list, please provide copy to CG&L b) Startup list and training, please provide copy of list to CG&L c) Spare parts, please provide list and documentation validating that items have been turned over to Owner 2. Engineer needs to setup final inspection with CG&L 3. Jude UPDATE; SU and Engineer stated they had simulated conditions on the SCADA system. CG&L asked if there will be a simulation exercise to verify efficacy of the SCADA and controls system. Specifically, will failures, conditions and alarms be simulated to validate they do function properly? 4. Problems with the influent screen and the grit collection system are being resolved. PROGRESS MEETING / PARTICPANTS ( 12 ) Misty Conder Thomasville, ORC Morgan Huffman Thomasville, Public Works Director Keith Garbrick, PE Pease & Assocs., Engineer 704 201-3788 Cell. Bobby Jordan Pease & Assocs., Constr Obsv. 704 201-5041 Cell Wade Woodring State Utitilty, Proj. Mgr. Terry Gill State Utitilty\ Jerry Cook Starr Electric Gerald Horton, PE NC DWQ-CG&L 919 715-6219 Pam Whitley NC DWQ-CG&L 919 715-6204 Anita Reed, PE NC DWQ-CG&L 919 715-6213 Barbara Sifford DWQ Mooresville Regional Office 704 235-2196 Marc Stokes DWQ Winston-Salem Regional Office 336 771-4952 Misty Conder LaboratorySupervisor City of Thomasville PO BOX 368 Thomasville, NC 27361 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H Sullins, Director Division of Water Quality August 22, 2008 RECEIVED N.C. deot. of ENR AUG 2 5 2W Winston-Salem Reaional Office Subject: Pretreatment Review of Industrial User Pretreatment Permit (IUP) Program: City of Thomasville Hamby Creek (NPDES: NC0024112) Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed revised the Industrial User Pretreatment Permit (IUP) submitted by The City of Thomasville for the following Significant Industrial User (SIU). The IUP was received on August 1, 2008, as a follow-up to the Division's earlier letter dated January 23, 2008. IUP # ISIU Name 0 CFR 0031 1 McIntyre Metals 33 The review indicates that the corrections suggested by the Division in item 1 of the previous letter dated January 23, 2008, have been incorporated and thus with the observation below, the IUP is adequate and the minimum requirements of 15A NCAC 2H .0905 and .0916 and 40 CFR 403.8(f)(1)(iii) are met. Please follow-up to PERCS on the item below as soon as the data is available. 1) Wastewater Pollutant Checklist: In all sections of the checklist except the metals section, pollutants that are checked as absent at the facility do not provide any indication as to whether the pollutants are present or absent in the discharge. We assume in fact the POCs are absent in the discharge. If that's not the case please let us know promptly. For the metals section, the application states "Baseline data will be submitted within 6 months". Please address the following as needed: a) 40 CFR 403.12(d) requires submittal of data confirming compliance with categorical regulations within 90 days of start-up. The 4/Quarter self monitoring in the IUP will ensure this deadline is met for all 40 CFR 433 parameters, except TTO. Please ensure the SIU samples TTO and reports the results to the POTW within the 90 day deadline. b) For the IUP limited non-433 parameters, the IUP required self monitoring will be acceptable. c) For the parameters in the metals section on the checklist that are not limited in the IUP, please have the SIU complete the checklist for these parameters and submit a copy for our files. Nne orthCarolina Natimally NC DWQ/PERCS 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 807-6300 Customer Service Internet: h2o,enr.state.nc.us/Pretreat/inde.x.htrn1 512 N. Salisbury St. Raleigh, NC 27604 FAX (9t9) 807-6489 1-877-623-6748 An Equal Opportunity/Allirmative Action Employer — 50% Recycled/10% Post Consumer Paper Misty Corder Page 2 of 2 08/22/08 Federal and State pretreatment regulations require the local delegated pretreatment program to effectively control and document the discharge of wastewater from Sig nificant/Categorical Industrial Users to the POTW. It is the POTW's responsibility to ensure that these objectives are consistently met. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 807-6314 [email: monti.hassan@ncmail.net] or Jeff Poupart, Unit Supervisor at (919) 807-6309 [email: jeff. poupart@ncmail. net]. Sincerely, c "' CoIke en H Sullins nnh/tho�ille:wp.018 cc�Eentra s onti Hassan, PERCS Jennifer Carter, WS Michael F. Easley, Governor O�OF W A T �RQG O Nt� \C June 13, 2008 Misty Conder Laboratory Supervisor City of Thomasville PO BOX 368 Thomasville, NC 27361 William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Subject: Pretreatment Review of Enforcement Response Plan Program: City of Thomasville Hamby Creek (NPDES: NC0024112) Dear Ms. Conder: Coleen H. Sullins, Director Division of Water Quality . Rit IVRD N-C, Deot. of ENR JUN 1.8 2000 Winston-Salem Regional woe The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Enforcement Response Plan (ERP) for the City of Thomasville. This ERP was received by the Division on March 15, 2008. We regret the delay in providing these review comments. Overall, the review indicates the ERP revision to increase the maximum penalties to $25,000 itself is adequate. However, the Division has discovered concerns with the Division's Model ERP, and your ERP includes some or all of these issues. Please submit a revised ERP addressing the following concerns to the PERCS Unit by August 1, 2008. Also see the new 2008 Model ERP on the "Other Downloads" page of the PERCS web -site, published in mid June 2008. We regret any inconvenience to the POTW as a result of the delay in our review of this ERP and also in any deficiencies in our Model ERP. 1) 2008 Model ERP Updates: The Division has revised the Model ERP to address some problems in the previous 1993 Model, and your ERP includes some or all of these issues, including the following: a) Revision: Remove all "Once in each 6-month period' references in ERP chart and the line "Alternatively, the violations may be summarized over a period of time not to exceed 6 months" in paragraph 3 of Section 5. Monthly NOVs are usually more effective in maintaining an effective Pretreatment Program. b) Revision: The ERP specifies "Within 45 calendar days of the end of each quarter" in ERP chart for self - monitoring violations. PERCS is concerned that this may result in NOVs being issued more than 30 days after a report is due. i) If a report for the Jan -Mar quarter is due on April 30, then your ERP wording means the NOV would be issued by May 15, well within 30 days of the report due date. ii) If on the other hand, the SIU samples in January, their report is presumably due by February 28, i.e., the last day of the month following the month in which the samples are collected. An NOV by May 15th seems too long a time. The Model ERP wording may address these types of concerns. Please review this situation, including your IUP reporting requirements, and advise PERCS as to your interpretation of your ERP and IUP wording, including any needed ERP revisions. c) Revision: Revise "...results in NPDES violations" to read "...results in NPDES or other State issued permit or State General Statute violations" in all applicable sections, and make sure each category has this and the "Endangerment" one. An example of other State issued permits would be a Non -Discharge permit issued by the Division for land application of sludge. An example of a General Statue violation would be a sewer overflow. These violations should be in the same class of severity as NPDES violations, i.e., distinguished from other violations that do not cause these types of environmental harm. 2) References to Local SUO Section: We noticed couple of incorrect references to your local SUO sections that need be corrected. Civil Penalties and Criminal Violations should be referenced to 82-272 and 82-273(a) respectively. one NorthCarolina Naturally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service NC DWQ Internet: www.ncwaterqualitv.or5 Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-0059 1-877-623-6748 PERCS Unit Internet: http://h2o.enr.state.nc.us/oeres/ An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Response to this letter is required by August 1, 2008. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 733-5083 ext. 371 [email: monti.hassan@ncmail.net] or Deborah Gore, Acting Supervisor, at ext 593 [email: deborah.gore@ncmail.net]. Sincerely, -ti , � 'Coleen H. ullins mh/thomasville.erp.02C cc: Central Files n, PE S Jennifer Carter - W O STATE UTILITY CONTRACTORS, INC. P.O. BOX 5019 - MONROE, N.C. 28111-5019 (704) 289-6400 FAX (704) 282-0590 CONTRACTOR'S 'MONTHLY PROGRESS REPORT' HAM 3Y CREEK - WASTE WATER TREATMENT PLANT UPGRADE AND EXPANSION Town of Thomasville Pease Commission No. 2002032.00 GENERAL CONTRACT DATE: June 11, 2008 WORK % COMPLETE: 99.39% as of 05-25-2008 LAST MONTH % COMPLETE: 98.60% as of 04-25-2008 WORK COMPLETED THROUGH 06-11-08 1. SITEWORK - rough grading complete, placed valve boxes, completed sidewalk repairs, initial seeding complete 2. INTERCHANGE TANKS - complete 3. INTERCHANGE BLOWERS - complete 4. DIGESTOR - complete 5. FLOCC. CLARIFIER - complete 6. DRIVEWAY - alignment layout complete, awaiting decision on profile, 7. PLANT SCADA - all RTU's on line, self -healing ring is tested, 7. PUNCHLIST - in progress WORK TO BE STARTED/COMPLETED NEXT 30 DAYS: 1. SITEWORK - complete fine grading, complete seeding & stabilization 2. SOLIDS MODULE - start-up TBD 2. INTERCHANGE TANKS - start-up TBD 3. INTERCHANGE BLOWERS - start-up TBD 4. FLOCC. CLARIFIER - start-up TBD 5. DIGESTOR - start-up TBD 6. DRIVEWAY - complete paving 7. PLANT SCADA - completion depends on Cannibal start-up date 8. PROJECT WALKDOWN - site inspection upon completion of paving, propose Tuesday 6-24-2008, complete punch list items ' If additional space is required, add lines and pages as necessary. Contractor shall submit this report to the Designer and Expeditor 5 days before the monthly meeting. \\Serversuc\plant\P-565 Hamby Creek WWTP\CONTRACTORS MONTHLY PROGRESS REPORT\MPR\MPR 06-11-08.doe UNRESOLVED ISSUES AND KEY DATES includes: FO's, CO's, RFI's, etc.): Open Quotations: -Rl..ace.....g- @ PiseFm $ 23,426 9_US -20-0-6ae,.l: e-d- 1. Seut-hside influent $ 31 = 1 17 9007 ae„ l:..ea Cover- Louvers @ Blower Bldg $ 2-,6ifi- 1-3-07 deelined A d.l hhrealker for 114nit Hle..ae.. a- 8.8. 1.l.le- $873 12 27_07 deelined Replace Hdles/Locks @ Lab/Opns Building $1,843 3-5-2007 accepted Self -healing fiber optic ring $ 2,800 3-20-2007 accepted Add Convenience outlets @ Cannibal Bldg. $1,965 3-12-08 accepted Replace fuses @ Panel DPA $ 9,376 5-19-2008 accepted? 2. Key Submittals: N/A 3. Status of O&M's: 98% Nix Purser owes final O&M Submittal, preliminary has been submitted Spare Parts Inventory Complete, excluding Siemens equipment. Spare 4. parts for Cannibal equipment to be turned over as equipment start-up is completed. 5. Forecasted ship dates: N/A Plant Commissioning: Plant transfer on 3-11-2008, Cannibal System 6. initial check-out complete ... start-up TBD Need to reschedule emergency power test. DESCRIPTION OF DELAY AND SCHEDULE RECOVERY MEASURES: 1. None noted to date 71 \\Serversuc\p1ant\P-565 Hamby Creek WWTP\CONTRACTORS MONTHLY PROGRESS REPORT\MPR\MPR 06-11-08.doc Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality April 24, 2008 Mr. Kelly Craver City of Thomasville P.O. Box 368 Thomasville, NC 27360 Subject: Pretreatment Annual Report Review City of Thomasville WWTP (NC0024112) Dear Mr. Craver: The Pretreatment staff of the Division of Water Quality's Winston-Salem Regional Office has reviewed the Pretreatment Annual Report (PAR) covering January through December 2007. This PAR was received on March 3, 2008. Our review indicates that the PAR is adequate and satisfies the requirements of 15A NCAC 2H .0908(b) and the Comprehensive Guidance for North Carolina Pretreatment Programs. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact me at (336) 771-4957 (Jenifer.Carter@ncmail.net) or Monti Hassan at (919) 733-5083 (Monti.Hassan@ncmail.net). Sincerely, Jenifer Carter Environmental Specialist Winston-Salem Regional Office Division of Water Quality cc: PERCS Unit — Monti Hassan WSRO Files SWP — Central Files North Carolina Division of Water Quality 585 Waughtown Street; Winston-Salem, NC 27107 Phone (336) 771-5000 Customer Service: 1-877-623-6748 . Internet: www.ncwaterquality.org Fax (336) 771-4630 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Regional Pretreatment Annual Report (PAR) Review Inc ded? ADE UATE ? ES ❑ NO ❑ NA ES ❑ NO ❑ NA PPS Form VYES ❑ NO aY S ❑ NO E�'YES ❑ NO ES ❑ NO IDSF ['YES ❑ NO ES ❑ NO Allocation Table YES ❑ NO YES ❑ NO Waste Reduction Info ES ❑ NO ES ❑ NO ❑ YES ❑ NO NA ❑ YES ❑ NO NA YES ❑ NO ❑ NA ES ❑ NO ❑ NA S ❑ NO ES ❑ NO YES ❑ NO ❑ NA - YES ❑ NO ❑ NA /A Regional Office: POTW: 7hoykefSli, ale NPDES Permit No. NCOO 244//,�;t Report Period: / i /o 7 to jZ 3% o- LYrull ❑ Modified For modified programs evaluate shaded items only. A Narrative is required for a modified program only if there are SIUs in SNC. i Tf Nn_ rhPrk rPrnmmPndatinn halnw- 1. Have at least 90% of SIU permits been issued within 180 0 Yes ❑ No ❑ Not req'd ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty days of expiration? See Allocation Table). Assessment 2. Were at least 80% of SIUs inspected? (See PPS Form) Yes ❑ No ❑ Not req'd ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty Assessment 3. Has effective enforcement been taken against industries in Ej Yes ❑ No ❑ NA ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty SNC, including those causing pass -through or interference? (See Assessment Narrative and SNCR Form 4. Does public notice cover all SIUs in SNC? [' Yes ❑ No ❑ NA ❑ NOV ❑ QNCR ❑ NCP ❑ Civil Penalty Assessment Note: txceptions snouia oe expiainea in the comment section below: Reviewed By:"I, Co tW Date: Regional Pretreatment Annual Report Review PAR review form 2006 Fill in Values from PPS Form (for PCS data entry) * Alternatively, attach PPS page from PAR Re: FW: Long Term Monitoring changes imap://cros.ncmai1.net:993/fetch%3EUID%3E/INBOX%3EI 1932?h... Subject: Re: FW: Long Term Monitoring changes From: Monti Hassan <Monti. Hassan@ncmail. net> Date: Wed, 16 Apr 2008 10:42:10 -0400 To: "Conder, Misty" <ConderM@ci.thomasville.nc.us> CC: Deborah. Gore@ncmail.net, Jenifer Carter <Jenifer. Carter@ncmail. net> Misty, as we just discussed, because you are getting a whole new, different kind of WWTP, as opposed to just adding more of the same type of units, PERCS agrees that stopping all LTMP monitoring at WWTP locations seems the thing to do. We discussed maybe keeping up your quarterly effluent just to keep an eye on things. We established. an August 1, 2008 due date for a new LTMP and a Design/Literature HWA for the new WWTP. Then once the WWTP is out of start-up mode, including getting the cannibal system up and running, your would do 12 months of monthly LTMP and submit a site -specific HWA 3 months after that. We also discussed how to address your sludge in the Design/Literature HWA by including recent sludge data that shows compliance with the 503 ceiling standards, and discusses you plans for sludge disposal. Have fun! -Monti and Dana Conder, Misty wrote: Dear Deborah and Monti, I haven't had a response back on this and May is rapidly approaching. We have made the Phase I plant transfer and currently are expecting to bring the remainder of the plant processes on line in late June or early July. Do you want us to sample only the influent and effluent along with our normal WET testing for May and then make a determination for LTM monitoring after the final processes are on line? Thanks, Misty Conder From: Conder, Misty Sent: Tuesday, February 19, 2008 2:52 PM To: Deborah.Gore@ncmaii.net; 'Monti.Hassan@ncmail.net' Subject: Long Term Monitoring changes Dear Deborah and Monti, As you know, Thomasville WWTP has been under construction for an upgrade for the past two years. Construction is not yet complete, but we are soon to begin Phase I of our plant transfer to the new processes. Currently this is scheduled to begin March 10, 2008. In doing this transfer, all our old LTM sampling points will no longer be valid, and indeed, until the plant is completed, a new headworks analysis cannot be started because internally plant processes will continue to change. However, we need to develop a new plan and make some determinations for the new sampling points and determine exactly what interim monitoring we need to do, if any. We just 1 of 4/16/2008 2:51 PM Re: FW: Long Term Monitoring changes imap://cros.ncmai l.net:993/fetch%3 EU ID%3 E/INBOX%3 E 11932?h... completed our February testing. However, we will be switched to the new process (Phase I only) by the time May comes around and we need to sample again. I had asked Jenifer Carter what would be the best course of action and she directed me to you. I'd like to meet with you so that you can see the plant processes and layout and see if we can develop a new plan. Please let me know how we need to proceed. Thanks, Misty Conder Plant Superintendent Hamby Creek WWTP PO Box 368 Thomasville, NC 27361 Phone: 336-475-4246 IMPORTANT NOTICE This email and any files transmitted with it are confidential and intended solely for the use of the individual or entity to whom they are addressed. If you have received this email in error, please notify your system manager or email: metcalfirci.thomasville.nc.us for instructions. Please note that any views or opinions expressed in this email are solely those of the author and do not necessarily represent those of Thomasville City Government. This email and any file attached to it have been scanned for viruses by Norton Corporate Version 10.1 However, the recipient is strongly urged to make sure this email and attachments has also been scanned at the recipient's location as well. The City of Thomasville accepts no responsibility or liabilty for any damages or costs caused by any virus transmitted by this email. City of Thomasville MIS Department 10 Salem Street, Thomasville, NC 27360 USA www.ci.thomasville.nc.us Monti Hassan Environmental Engineer NC Dept. of Environment and Natural Resources Division of Water Quality Voice 919-733-5083 EXT. 371 Fax 919-733-0059 2 of 2 4/16/2008 2:51 PM Ve� Michael F. Easley. Gover , \oF W A T F9QG Mr. Kelly Craver, City Manager City of Thomasville Post Office Box 368 Thomasville, North Carolina 27361-0368 Dear Mr. Craver: William G. Ross Jr.. Secretary North Carolina Department of Environment and Natural Resources April 24, 2008 Coleen H. Sullins. Director Division of Water Quality RECEIVED- N.C. Dept, of ENR APR 2 8 2008 Winston-Salem Regional office SUBJECT: Interim Inspection Thomasville, Davidson County Hamby Creek WWTP Upgrade & Expansion SRF Project No. CS370619-02 The Construction Inspection Group (CIG) of the Construction Grants and Loans Section performed an interim inspection for the state and federally funded portion of subject project on April 9, 2008. The inspection was conducted in conjunction with the monthly progress meeting regularly scheduled for the second Wednesday each month at 1:30 p.m. at the project site. The next progress meeting is scheduled for May 9. Please note that our inspection report covers loan administration and construction. You should review this report; take actions as indicated and then file for your records. If you have any questions please contact me at (919) 715-6219 or via e-mail gerald.horton@ncmail.net. S' erely, / Gerald W. Horton, PE Environmental Engineer Construction Inspection Unit r 11 cc: Keith Garbrick, PE, Pease Associates Steve Tedder, Winston-Salem Regional Office Barbara Sifford, Mooresville Regional Office SRF CIG — Mark Hubbard, PE, Jennifer Kinghorn FASHAREtProject Management Bran&Group - Construction Construction Grants and Loans Section One 1633 Mail Service Center Raleigh NC 27699-1633 NofthCarohna Phone: 919-733-6900 / FAX: 919-715-6229 / Internet: www.nccgl.net Naturalip, An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper City of Thomasville Hamby Creek WWTP CS370619-02 INSPECTION REPORT LOAN ADMINSTRATION CS370619-02 SRF LOAN — The original loan amount is $27,000,000. Loan interest payment rate is 2.305 % on a 20-year term. LOAN DISBURSEMENTS SRF Date of Last Disbursement /Amount April 18, 2008 / $ 525,097 Total Disbursed $ 25,650,000 ( 95 % of SRF Loan Funds ) Page 2 of 5 Interim Inspection April 9, 2008 CONSTRUCTION ADMINISTRATION CONTRACT — State Utility Contractors, Inc. (SU) 4417 Old Charlotte Hwy; PO Box 5019 Monroe, NC 28111-5019 tele: 704 289-6400 FAX 704 282-0590 Superintendent: Wade Woodring replaced Jimmy Coore as Jimmy was starting another project. Contract time 1152 calendar days, unchanged Original & Current Completion Date Friday April 17, 2009 Completion of project mid May is now anticipated. Actual completion — 98 + % DESCRIPTION OF WORK Description of work,: project consists of constructing the following modifications, upgrades and enlargement to the existing 4.0 MGD Wastewater Treatment Plant for new permitted capacity of 6.0 MGD: o New filter screen o New solids classifier grit removal o Two new parallel oxidation ditches with biological nutrient removal o Two new final clarifiers o Four new effluent filters o Parallel UV disinfection systems o New effluent metering station o New mechanical static post aeration and modify 1 existing AB for interim rearation (old #6) o Cannibal solids separation system and building with 2 existing aeration tanks (nos. 1 & 2) modified to perform as interchange tanks o RAS pump station with VFDs o Flocculator clarifier (converted from existing clarifier #1) o New submersible return sludge pumping station o Addition of mixer and decanter to existing digester no. 1 o New emergency power generators (2) o Upgraded chemical storage and feed facilities o Addition to laboratory and administration building, with new laboratory o New controls, instrumentation and SCADA o 2 plant water reuse pump and o associated site work, electrical piping and appurtenances City of Thomasville Hamby Creek WWTP CS370619-02 CHANGE ORDER UPDATE Page 3 of 5 Interim Inspection April 9, 2008 No change orders since CO#4 was approved July 13, 2007. A final CO#5 will be prepared, though there is no money left in contingency, CG&L requests a copy of that Change order #5. RFPs Status None outstanding RFIs Status None outstanding SUBMITTALS None outstanding Work by State Utility Contractors observed or performed since last interim inspection of March 12: 1. Completed all plant pipe tie-ins, some are lacking backfilling 2. Demolished equipment in interchange tank and cored holes (2) through concrete 3. Cored holes through concrete at digester 4. Demolished equipment in 3 existing clarifiers and began preparations for converting one clarifier to flocculating tank for Cannibal system 5. Completed installation of air pipe and diffusers in Interchange tank 6. Completed installation of mixer in digester 7. Conducted start-up of drum screen at the Cannibal building, it is being operated in "Manual" mode and ORC noted it works very well 8. Starr Electric is running connections to blowers at interchange tank and other plant wiring and conduit 9. For the record, wastewater was diverted into the new oxidation ditch train #2 on Wed. March 12 around 4:00 a.m. The oxidation ditch train #1 is dormant and filled with water. 10. Continued on grading and site work 11. Continuing with set up of SCADA and controls State Utility's Work scheduled for next 30 days : 1. Complete site storm drainage, grading, and then do layout & grade drive 2. Continue with set up of SCADA and controls 3. Set sluice gates, complete decanters, and install mixers and field instruments at interchange tanks 4. Starr Electric will continue with electrical installation related to Cannibal system and SU stated interchange tank would be available to Starr Electric on or before April 25 5. SU stated flocculating clarifier will be available to Starr Electric on or before May 9 6. Set equipment in flocculating clarifier 7. It should be noted that the interchange tank and the flocculating clarifier must be done in order to finish the process startup 8. Continue de -mob City of Thomasville Page 4 of 5 Hamby Creek WWTP Interim Inspection CS370619-02 April 9, 2008 CONSTRUCTION INSPECTION CHECKLIST CONSTRUCTION SITE Weather since last inspection has included one substantial rain event. Site was in good shape however. Storage/Protection — materials stored satisfactorily? YES ENGINEERINGANSPECTION: o Resident Inspector On -Site? Yes o Inspector's records, reports, shop drawings, files, etc., records were reviewed o Testing reports on concrete strength and soils reviewed? None new. o As -Built (Record Drawings) being kept up to date? YES, most changes have now been annotated. o Comments or Recommendations: none CONTRACTOR (S) o N.C. OSHA / Labor Laws Posted? YES o Up to date Construction Schedule (Bar Graph, CPM) posted? YES o Contractor(s) Coordination of Work Observed ? YES o Comment on Any Known Delays/Impacts in Completing Contract(s) according to Contractor? None If it appears construction will not be completed on time, what additional time may be needed for completion? Contractor commissioned WWTP in mid March 2008 and anticipating starting up the Cannibal system now in April or May. PROJECT PROGRESS/PAYMENTS 1. Payment Milestone Discussed? NO. Recently the Draft O&M Manual was reviewed and revisions/comments from the Engineer to CG&L are pending. 2. Does work completed appear acceptable for reimbursement? YES GENERAL CONCERNS / RECOMMENDATIONS / ACTION ITEMS UPDATES on Comments and Concerns noted in previous progress meetings (for reference) are italicized. A. SU provided Owner with narrative on Seimans (Cannibal system manufacturer) needs for ORC to address in preparation of startup and for coordination with EIMCO the oxidation ditch manufacturer. B. A high influent flow was received due to 1.5+ inch rain event week of April 11. It was noted the bar screen did not function properly. C. Heyward, the bar screen rep., will be returning to trouble shoot bar screen controls problems. D. Engineer provided ORC the parameters for operating post aeration tank to reduce the significant foaming problem encountered since startup. E. Cannibal / Seimans will be on site the end of May for startup, training, (3 weeks). F. CG&L asked if there will be a simulation exercise to verify efficacy of the SCADA and controls system. Specifically, will failures, conditions and alarms be simulated to validate they do function properly? G. CG&L advised Engineer, Owner and Contractor to begin preparations for project closeout. A copy of the closeout check list is attached. Warranties, spare parts, equipment checkout reports should all be in place prior to project closeout. City of Thomasville Hamby Creek WWTP CS370619-02 Page 5 of 5 Interim Inspection April 9, 2008 H. CG&L previously reminded Engineer that CG&L will be looking for manufacturer's certifications prior to project closeout. I. Mar. Update: yes, SU and Engineer are still working on this. CG&L asked, has there or will there be, an overall list of warranties prepared with specific dates for each process or piece of equipment or part of the work? Answer yes. PROGRESS MEETING / PARTICPANTS ( 9 ) Ll ❑ Misty Conder Thomasville, ORC ❑ Keith Garbrick Pease & Assocs., Engineer 704 376-6423 keith.garbrick@jnpease.com 704 201-3788 Cell ❑ Bobby Jordan Pease & Assocs., Constr Obsv. 704 201-5041 Cell ❑ Wade Woodring State Utitilty, Proj. Mgr. ❑ Roger Kinzer Starr Electric, Proj. Mgr. 336 275-0241 ❑ Gerald Horton, P.E. NC DWQ-CG&L 919 715-6219 The next meeting is scheduled for Wednesday May 14, 2008 CLOSEOUT CHECKLIST for SRF (CS370... Projects) OWNER / NAME: DESCRIPTION: PROJECT NO.: DATE: CONTRACTOR(s): ENGINEER: ENGINEER'S RESPONSIBILITIES: ❑ 1. Confirm approved Plans and Specifications are in Owners possession ❑ 2. Confirm As-Built/Record Drawings (certified/sealed) provided to Owner ❑ 3. Submit Engineer's Certification ❑ 4. For Final CG&L inspection make available at job site all test reports and records for pipe/pressure tests, tanks, concrete, soils reports/results, equipment checkouts and other similar records. ❑ 5. For Final CG&L inspection make available at job site the Inspector's Daily Logs ❑ 6. Engineer shall confirm approved shop drawings and submittals have been provided to Owner ❑ 7. Submit and obtain approval of Operation and Maintenance (O&M) Manuals, if required (SRF Only). O&Ms must be submitted and approved prior to 90% disbursement ❑ 8. Confirm Warranty Information has been provided to Owner and provide list to CG&L if requested ❑ 9. Confirm all specified spare parts and an inventory list have been provided to Owner ❑ 10. Provide list of all specified Training, that training sessions were done - by whom, when, what subject ❑ 11. Release/Approval from NC -DOT and/or Rail Roads (if Applicable) FOR EACH CONTRACT: ❑ 12. Release of Liens & Consent of Surety to final payment ❑ 13. Final Sales Tax Report ❑ 14. Final adjusting Change Order (must match Final Reimbursement Request) OWNER (Prepare, sign, submit or confirm, as applicable, the following): ❑ 15. Owners Certification of Completion, acceptance of the completed project ❑ 16. Initiation of Operation Letter or Form, (SRF Only). Owner's Performance Certification is due one year from this date. ❑ 17. Final Reimbursement Request and supporting invoices. All costs, including engineering amendments must be approved by CG&L. ❑ 18. Clear Site/Easement Certification (a) by Owner & (b) by Owner's Counsel Done during design & prior to construction, IF easements are added or changed this must be redone ❑ 19. Miscellaneous items; clean up, punch list, removal of erosion control measures, stored materials and debris ❑ 20. STAG project closeout forms are in lieu of items 15, 16 and 17 and can be found at www.nccgl.net. These include the final MBE/WBE report, FSR, Final Reimbursement Request form, and Lobbying Certification. Item numbers that must be submitted or confirmed to Construction Grants & Loans: CG&L Inspector: 3, 11, 12, 14, 15, 16, 18 Valerie Lancaster: 3, 13, 15, 17 Steve Tsadwa (SRF) or Don Evans (E-SRF, E-SRG, other State & STAG): 3, 7, 15, 16, 18, 20 (919)-733-6900; FAX (919) 715-6229 Internet: www.nccgl.net Division of Water Quality, Construction Grants & Loans Section 1633 Mail Service Center Raleigh, NC 27699-1633 Michael F. Easley. Governor William G. Ross Jr.. Secretary North Carolina Department of Environtnent and Natural Resources March 24, 2008 Mr. Kelly Craver, City Manager City of Thomasville Post Office Box 368 Thomasville, North Carolina 27361-0368 Coleen H. Sullitts, Director Division of Water Quality RECEI EV D N.C. Debt. of ENR MAR 2 6 2008 Wmston.Salem Re_rional pfr,ce SUBJECT: Interim Inspection Thomasville, Davidson County Hamby Creek WWTP Upgrade & Expansion SRF Project No. CS370619-02 Dear Mr. Craver: The Construction Inspection Group (CIG) of the Construction Grants and Loans Section performed an interim inspection for the state and federally funded portion of subject project on March 12, 2008. The inspection was conducted in conjunction with the monthly progress meeting regularly scheduled for the second Wednesday each month at 1:30 p.m. at the project site. The next progress meeting is scheduled for April 9. Please note that our inspection report covers loan administration and construction. You should review this report; take actions as indicated and then file for your records. If you have any questions please contact me at (919) 715-6219 or via e-mail gerald.horton@ncmail.net. Si erely, �_. Gerald W. Horton, PE Environmental Engineer Construction Inspection Unit cc: Keith Garbrick, PE, Pease Associates Steve Tedder, Winston-Salem Regional Office Barbara Sifford, Mooresville Regional Office SRF CIG — Mark Hubbard, PE, Jennifer Kinghorn Construction Grants and Loans Section One 1633 Mail Service Center Raleigh NC 27699-1633 NofthCarohna Phone: 919-733-6900 / FAX: 919-715-6229 / Internet: www.nccgl.net Aaturally An Equal Opportunity/Affirmative Action Employer — 50% Recycled/100,6 Post Consumer Paper City of Thomasville Page 2 of 5 0 Hamby Creek WWTP Interim Inspection CS370619-02 March 12, 2008 INSPECTION REPORT LOAN ADMINSTRATION CS370619-02 SRF LOAN — The original loan amount is $27,000,000. Loan interest payment rate is 2.305 % on a 20-year term. LOAN DISBURSEMENTS SRF Date of Last Disbursement /Amount Mar. 14, 2008 / $ 168,489 Total Disbursed $ 25,124,903 ( 93 % of SRF Loan Funds ), CG&L can pay up to 95%, until outstanding O&M manual issues are settled. CONSTRUCTION ADMINISTRATION CONTRACT — State Utility Contractors, Inc. (SU) 4417 Old Charlotte Hwy; PO Box 5019 Monroe, NC 28111-5019 tele: 704 289-6400 FAX 704 282-0590 Superintendent: Wade Woodring replacing Jimmy Coore It should be noted that this is Jimmy Coore's last progress meeting as he will be leaving to begin work in Beaufort, NC. Mr. Coore did a very commendable job. Wade Woodring will provide continuity in supervising the project through completion. Contract time 1152 calendar days, unchanged Original & Current Completion Date Friday April 17, 2009 Completion of project mid May is now anticipated. Actual completion (days remaining) — 97 + % DESCRIPTION OF WORK Description of work,: project consists of constructing the following modifications, upgrades and enlargement to the existing 4.0 MGD Wastewater Treatment Plant for new permitted capacity of 6.0 MGD: o New filter screen o New solids classifier grit removal o Two new parallel oxidation ditches with biological nutrient removal o Two new final clarifiers o Four new effluent filters o Parallel UV disinfection systems o New effluent metering station o New mechanical static post aeration and modify 1 existing AB for interim rearation (old #6) o Cannibal solids separation system and building with 2 existing aeration tanks (nos. 1 & 2) modified to perform as interchange tanks o RAS pump station with VFDs o Flocculator clarifier (converted from existing clarifier #1) o New submersible return sludge pumping station o Addition of mixer and decanter to existing digester no. 1 o New emergency power generators (2) o Upgraded chemical storage and feed facilities o Addition to laboratory and administration building, with new laboratory o New controls, instrumentation and SCADA 0 2 plant water reuse pump and o associated site work, electrical piping and appurtenances S City of Thomasville Page 3 of 5 « Hamby Creek WWTP Interim Inspection CS370619-02 March 12, 2008 CHANGE ORDER UPDATE No change orders since CO#4 was approved July 13, 2007. RFPs Status None outstanding RFIs Status None outstanding SUBMITTALS None outstanding Work by State Utility Contractors observed or performed since last interim inspection of February 13: 1. Wastewater was diverted into the new oxidation ditch train #2 on Wed. March 12 by 4:00 a.m. The oxidation ditch train #1 is dormant and filled with water. Regional DWQ personnel were notified and invited to attend but did not show 2. Most of Cannibal system is ready for operation but the process manufacturer, Siemens, needs the EIMCO oxidation ditch system to be operational bout 45 days before starting the Cannibal system 3. Influent screen, grit collector, both clarifiers, re -aeration basin, ultraviolet disinfection units (4), Hydrotech disc filters (4) and post aerator were placed in service. Having control problems with disc filter unit #1 4. Continued on grading and site work 5. Installed insulation and heat tracing on all exterior water and chemical pipes 6. Demolished interior pipe in digester building 7. Completed touch up painting around site 8. Installed 12" line from interchange tank to PS, line from WAS PS to digester line and 4" CISP from PS to lab/Op Bldg drain 9. Continuing with set up of SCADA and controls 10.Owner repaired re -circulation pump State Utility's Work scheduled for next 30 days 1. Continue site grading 2. Continue with set up of SCADA and controls 3. Continue testing pipe and structures 4. Test field instrumentation 5. Repair disc filter #1 6. Startup the Siemens drum screen on or about March 20, this is part of the Cannibal system 7. Work on installation of digester decant line to degrit facility 8. Continue de -mob CONSTRUCTION INSPECTION CHECKLIST CONSTRUCTION SITE Weather since last inspection has included one substantial rain event. Site was in good shape however. Storage/Protection — materials stored satisfactorily? YES City of Thomasville Page 4 of 5 ' Hamby Creek WWTP Interim Inspection CS370619-02 March 12, 2008 ENGINEERINGANSPECTION: o Resident Inspector On -Site? Yes o Inspector's records, reports, shop drawings, files, etc., records were reviewed o Testing reports on concrete strength and soils reviewed? None new. o As -Built (Record Drawings) being kept up to date? YES, Supt. Jimmy Coore has kept up with record drawings. o Comments or Recommendations: none CONTRACTOR (S) o N.C. OSHA / Labor Laws Posted? YES o Up to date Construction Schedule (Bar Graph, CPM) posted? YES o Contractor(s) Coordination of Work Observed ? YES o Comment on Any Known Delays/Impacts in Completing Contract(s) according to Contractor? None If it appears construction will not be completed on time, what additional time may be needed for completion? Contractor commissioned WWTP in mid March 2008 and anticipating starting up the Cannibal system now in April or May. PROJECT PROGRESS/PAYMENTS 1. Payment Milestone Discussed? NO. Recently the Draft O&M Manual was reviewed and revisions/comments from the Engineer to CG&L are pending. 2. Does work completed appear acceptable for reimbursement? YES GENERAL CONCERNS / RECOMMENDATIONS / ACTION ITEMS UPDATES on Comments and Concerns noted in previous progress meetings (for reference) are italicized. A. Superintendent Jimmy Coore is moving onto another job. He did a commendable job on the project and it should be noted there were no serious injuries. B. ORC, Misty Conder concerned to see if event logs and trending on the SCADA is done and functional. There is still much checking to do on the controls system and these concerns may be 2 to 3 weeks premature. C. Larry Uti with Nix Persor Co. stated they are about 95% done with the SCADA, excluding that related to the Cannibal system. D. Owner decided to do the louver covers at the Blower Building. E. Cannibal reps can be scheduled — 30 days after startup of March 11. F. SCADA system personnel (Nix Perser) wants all wiring completed before activating the SCADA so as not to damage the RTUs. G. Mar. UPDATE: Intent is to run new plant facilities 30 days and then have Cannibal system reps in April 14 for training and startup of that process. Compatibility of the EfN4CO AB process and Cannibal system were discussed. Engineer is to research the matter so as to determine optimum conditions/time/phasing in order to bring the Cannibal system online with the AB process as efficiently as possible. Further discussion on this is needed. ORC's input is critical. H. CG&L previously reminded Engineer that CG&L will be looking for manufacturer's certifications prior to project closeout. I. Previously - SU and Engineer are working on a spare parts list and turnover documentation. City of Thomasville Page 5 of 5 Hamby Creek WWTP Interim Inspection CS370619-02 March 12, 2008 J. Mar. Update: yes, SU and Engineer are still working on this. CG&L asked, has there or will there be, an overall list of warranties prepared with specific dates for each process or piece of equipment or part of the work? Answer yes. PROGRESS MEETING / PARTICPANTS ( 9 ) ❑ Morgan Huffman Thomasville, Utilities Director, formerly ORC ❑ Misty Conder Thomasville, ORC ❑ Keith Garbrick Pease & Assocs., Engineer 704 376-6423 keith.garbrick@jnpease.com 704 201-3788 Cell ❑ Bobby Jordan Pease & Assocs., Constr Obsv. 704 201-5041 Cell ❑ Wade Woodring State Utitilty, Proj. Mgr. ❑ Jimmy Coore State Utility Contrs, Inc., Supt. ❑ Roger Kinzer Starr Electric, Proj. Mgr. 336 275-0241 ❑ Larry Uti Nix Persor Assocs. ❑ Gerald Horton, P.E. NC DWQ-CG&L 919 715-6219 The next meeting is scheduled for Wednesday April 9, 2008 CITY OF THOMASVILLE North UTILITIES DEPARTMENT Mr. Steve W Tedder NCDWQ 585 Waughtown Street Winston-Salem, NC 27107 Subject: WTP Alum Sludge Lagoon City of Thomasville WTP NPIDES Pert(14 Nu. NCOOSS200 Davidson County Dear Mr. Tedder: RECEIVED N.C, Dept. of E�"" Winston- '; INCORPORATED 1857 Regional Ci".cc 1 /� 19 March 2008f'X cx�f 0 �' In response to your letter received 25 February 2008, the City of Thomasville has investigated four options regarding the future of the subject lagoon. 1) Initiate a long-term program for sludge reduction management at the lagoon, which would bring the level down an average of two feet per year until the lagoon was completely empty. Per your suggestion, at that time the lagoon would be divided into two parallel lagoons with some re - piping involved of the influent and effluent valves, such that one lagoon could be used while the other was dried allowed to dry and be cleaned out. While it was not mentioned we feel certain that lining of the lagoon system would be required at the time of retrofit and re -piping. We feel that this option is cost prohibitive. 2) Initiate a long-term program for sludge reduction management at the lagoon, which would bring the level down an average of two feet per year until the lagoon was at a level at which sludge removal could be rariurpd to maintain a mnrp or Ipss conct?nt slodpre love.l in the lagoon. Again, this option appears cost prohibitive based upon the pricing wo have received. 3) Contract land application of the alum sludge. Again, with our limited funds, this option appears cost prohibitive. Immediately cease discharge of alum sludge to the lagoon system, allow the lagoon solids to slowly settle and decant as much as possible, clean out the lagoon over an extended period of time, and shut it down. New alum sludge produced at the WTP would be sent directly to the WWTP via an existing pump station and sanitary sewer connection. City Hall • OTO Salem Street • P.O. Box 368 • Thomasville, N.C. 27361-0368 Telephone (336) 475-4220 • Fax (3.36) 475-4283 CITY OF THOMASVILLE North Carolina UTILITIES DEPARTMENT INCORPORAT 185� The city has chosen option number 4 as it is the most cost effective and will provide the most immediate relief to the Alum Lagoon. On 28 February 2008 the City began pumping the alum sludge to the WWTP and allowing the alum lagoon to settle and decant as much as possible. The City's intent is to ascertain what impact if any, whether negative or positive, the alum sludge has upon the WWTP operation and proceed from that point. Ultimate intent is to close 55�--er he alum lagoon for good after cleaning it out over a number of years. In the mean time, Misty Conder, ORC, has spoken with DWQ staff and will continue with testing of discharged waters in the months that a discharge actually occurs. DMRs will be filed as usual until such time as the lagoon can be closed and the NPDES permit rescinded. If you have any further questions, please feel free to contact me at 336-475-4220. Sincerely, Mor...gan Huffma4 Public Services Director City of Thomasville Cc: Misty Conder, Alum Lagoon ORC Randy Hammitt, WTP ORC Kelly Craver, City Manager City Hall • 10 Salem Street • P.O! Box 368 • Thomasville, N.C. 27361-0368 Telephone (336) 475-4220 • Fax (336) 475-4283 o�oF wATP Michael F. Easley, Governor William G. Ross Jr., Secretary C0 North Carolina Department of Environment and Natural Resources Coleen H Sullins, Director RECEILEi) Division of Water Quality N.C. Deot. of ENR February 22, 2008 Misty Conder FEB 2 5 2008 Laboratory Supervisor Winston -sale - City of Thomasville RQs'° PO BOX 368 Thomasville, NC 27361 Subject: Pretreatment Review of Industrial User Pretreatment Permit (IUP) Program: City of Thomasville Hamby Creek (NPDES: NC0024112) Dear Ms. Conder: The Pretreatment, Emergency Response, and Collection Systems (PERCS) Unit of the Division of Water Quality has reviewed the Industrial User Permit (IUP) submitted by The City of Thomasville for the following Significant Industrial User (SIU). The IUP was received by the Division on February 15, 2008. IUP # ISIU Name 40 CFR Part 0008 1 Brass Craft - Thomasville 433 The review indicates that with the observation below, the IUP is adequate and the minimum requirements of 15A NCAC 2H .0905 and .0916 and 40 CFR 403.8(f)(1)(iii) are met. Please update the followings next time the permit is modified or renewed. 1. IUP Part I Section B, IUP History: We notice the last entry in the IUP History table is incorrect. It should read February 12, 2008. 2. IUP Part I. Section F: a.) Flow Frequency: This parameter must be monitored by the POTW at least "every sample" and sample collection method should be Metered. b.) Oil & Grease: This parameter must be monitored by the Industry as well as the POTW at a frequency of at least 1/6 months per 15A NCAC 2H .0908(d). c.) TTO: Review Will Plateit Example IUP — Limits page on PERCS website. Add Annually* in the POTW monitoring frequency. 3. Wastewater Pollutant Checklist: We notice in the permit application that for pollutants that are checked as absent at the facility do not provide any indication as to whether the pollutants are present or absent in the discharge. We assume in fact the POCs are absent in the discharge. Please insure all future permit applications have this wastewater Pollutant checklist section filled out completely and any POCs indicated to be present at the facility or in the discharge are addressed. Federal and State pretreatment regulations require the local delegated pretreatment program to effectively control and document the discharge of wastewater from Significant/Categorical Industrial Users to the POTW. It is the POTW's responsibility to ensure that these objectives are consistently met. NorthCarolina Aalurally NC DWQ/PERCS 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet: h2o.enr.state.ne.us/Pretreat/index.html 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-0059 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Misty Conder Page 2 of 2 02/22/08 Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 733-5083 ext.371 [email: monti.hassan@ncmail.net] or Deborah Gore, Acting Unit Supervisor at ext. 593 [email: deborah.gore@ncmail. net]. Sincerely, ) tc�4��� 14, Coleen H Sullins mh/thomasville.iup.017 cc: Central Files Monti Hassan, PERCS Jenifer Carter - WSRO e �0 W ATF,�Q �O v > Mr. Kelly Craver, City Manager City of Thomasville P.O. Box 368 Thomasville, NC 27360 SUBJECT: Pretreatment Compliance Inspection City of Thomasville NPDES Permit #NC0024112 Davidson County Dear Mr. Craver, Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources February 20, 2008 Coleen H. Sullins, Director Division of Water Quality A Pretreatment Compliance Inspection was performed on February 7, 2008 by Jenifer Carter of the Winston-Salem Regional office. Ms. Misty Conder was present for the inspection. The purpose of this inspection was to determine the effectiveness of the pretreatment program and included a review of files, POTW plant performance, industry monitoring data, adherence to the enforcement response plan (ERP) and an industry inspection. Background The City currently has seven (7) significant industrial users (SIUs), four (4) of which fall under categorical standards. There was one SIU in significant noncompliance (SNC) for reporting (Stroupe Mirror Company) and one SIU in SNC for limits violations (Unilin Flooring) during the last semi-annual period in 2007. Ms. Conder has been promoted to Plant Superintendent, and the City will be hiring a new Pretreatment Coordinator in the near future. It will be important for new pretreatment staff to be allowed sufficient time and resources for training, completion of routine activities, as well as additional sampling or investigative activities as needed. We look forward to working with any new staff that is hired. POTW Interview There were numerous NPDES Permit limits violations, most of which are not pretreatment related, but rather due to an ongoing major upgrade to the plant. Nickel limit violations seemed to have ceased, and sludge ceiling concentrations of nickel are no longer being exceeded. Pretreatment Program Elements Review The Long -Term Monitoring Plan (LTMP) and The Headworks Analysis (HWA) were approved, with new due dates given. However, due to ongoing upgrades, which are nearing completion, Long-term monitoring will have to be revised, and a new HWA created to account for changes at the plant. Please contact Monti Hassan or Dana Folley of the PERCS unit for guidance on how and when to proceed with changes to the LTMP and HWA. The Industrial Waste Survey (IWS) was approved and is satisfactory. The next IWS is due this year, on December 1, 2008. A draft of Sewer Use Ordinance (SUO) updates was approved by PERCS on June 5, 2007. If you have not already done so, please submit proof of City Approval/Adoption of the changes to PERCS. North Carolina Division of Water Quality 585 Waughtown Street; Winston-Salem, NC 27107 Phone (336) 771-5000 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org Fax (336) 771-4630 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/1 0% Post Consumer Paper A revised Enforcement Response Plan (ERP) was submitted along with the draft SUO, but has not been reviewed. Please contact PERCS immediately to have the new, in -effect, ERP reviewed for approval. Industrial User Permit (IUP) File Review A file review was performed on Unilin Flooring (#0030)). Files were found to be in good order, and compliance judgment correctly performed. Industry Inspection Ms. Conder performed an inspection at Unilin Flooring. Jennifer Teague, Unilin's Environmental, Safety & Health Coordinator was present for the inspection. The purpose of the inspection was to investigate Total Suspended Solids violations at the facility. Settling tank capacity issues and possible solutions were discussed. Ms. Conder and Ms. Teague have been and will continue to work together to find a permanent fix. Please refer to the enclosed inspection report for more detailed information. The City of Thomasville's pretreatment program is very good and Ms. Conder should be commended for her efforts. She learned all aspects of the pretreatment program very quickly and has proven to be an asset to the City, as well as local Industry. We're sure she will continue to be an asset in her new position as well. Should you have any questions, please contact Monti Hassan in Raleigh at (919) 733-5083 ext. 371, or Jenifer Carter at (336) 771-4957. Sincerely, Steve W. Tedder Surface Water Regional Supervisor Winston-Salem Regional Office Division of Water Quality cc: WSRO Files SWP Central Files Monti Hassan — PERCS Unit ' NORTH CAROLINA DIVISION OF WATER QUALITY PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)] 1. Control Authority (POTW) Name: City of Thomasville 2. Control Authority Representative(s): Misty Conder 3. Title(s): Pretreatment Coordinator/ Lab Supervisor, and new Plant Superintendent 4. Last Inspection Date: 01 /29 /07 Inspection Type: ❑ PCI ® Audit 5. Has Program Completed All Requirements from the Previous Inspection or Program Info Sheet(s)? ® Yes ❑ No 6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ Yes ® No Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ Yes ❑ No PCS CODING Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector n N C 0 0 2 4 1 1 21021077081[P] S❑ Fac. Type El (FACC) (DTIA) (TYPI (INSP) 7. Current Number Of Significant Industrial Users (SIUs)? 7 SIUS 8. Current Number Of Categorical Industrial Users CIUs)? 4 CIUS 9. Number of SIUs Not Inspected B POTW in the Last Calendar Year? 0 11 10. Number of SIUs Not Sampled B POTW in the Last Calendar Year? 0 11. Enter the Higher Number of 9 or 10 0 NOIN 12. Number of SIUs With No IUP, or With an Expired IUP 0 NOCM 13. Number of SIUs in SNC for Either Reporting or Limits Violations During Either of the Last 2 Semi -Annual Periods Total Number of SIUs in SNC 2 PSNC 14. Number of SIUs in SNC For Reporting DuringEither of the Last 2 Semi -Annual Periods 1 MSNC 15. Number of SIUs In SNC For Limits Violations DuringEither of the Last 2 Semi -Annual Periods 1 SNPS 16. Number of SIUs In SNC For Both Reporting and Limits Violations During Either of the Last 2 0 Semi-annual Periods POTW INTERVIEW 17. Since the Last PCI, has the POTW had any POTW Permit Limits Violations? ® Yes ❑ No If Yes, What are the Parameters and How are these Problems Being Addressed? TNTC: addressed previously duringMonthlyEnL Pro rare 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial ® Yes El No Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased see Industrial Inspection Sludge Production, Etc.)? Comments If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC during either of the Last 2 Semi- SNC for Limits: Unilin — BOD & TSS Annual Periods? Have any Industries in SNC (During Either of the Last SNC for Reporting: Stroupe Mirror Co. 2 Semi -Annual Periods) Not Been Published for Public Notice? Not Published: To be published soon (May refer to PAR if Excessive SIUs in SNC) 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? N/A 21. Are Any Permits Or Civil Penalties Currently Under Adjudication? If Yes, Which ❑ Yes ® No Ones? LTMP/STMP FILE REVIEW: 22. Is the LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® Yes El No 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® Yes ❑ No 24. Is the LTMP/STMP Data Maintained in a Table or Equivalent? ® Yes ❑ No Is the Table Adequate? ® Yes ❑ No 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO DWQ Inspector, please verify! 26. If NO to 23 - 26, list violations 27. Should any Pollutants of Concern be Eliminated from or Added to the LTMP/ STMP? El Yes ® No If yes, which ones? Eliminated: Added: Aluminum was added due to new Cannibal System NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page I 28. PRETREATMENT PROGRAM ELEMENTS REVIEW - Please review POTW files, verify POTW has copy of Program Element in their files, complete with supporting documents and copy of PERCS Approval Letter and dates consistent with Pro ram Info• Program Element Last Approval Date In file Date Next Due, If Applicable Headworks Analysis (HWA) 02/16/2006 ® Yes ❑ No 0Z4V2014 When upgrades com lete* Industrial Waste Survey IWS 01/30/2004 ® Yes ❑ No 12/01/2008 Sewer Use Ordinance SUO 06/05/2007 DRAFT ® Yes ❑ No Confirm City Approval submission to PERCS Enforcement Response Plan (ERP) 08/17/1994 ® Yes ❑ No New ERP submitted with SUO updates, but not reviewed. Contact PERCS Long Term Monitoring Plan (LTMP) 02/10/2006 ®Yes ❑ No will need to be revised due to upgrades INDUSTRIAL USER PERMIT IUP FILE REVIEW 3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION 29. User Name 1. Unilin Flooring 2. IF 3. 30. IUP Number 0030 31. Does File Contain Current Permit? ® Yes ❑ No 11 ❑ Yes ❑ No El Yes ❑ No 32. Permit Expiration Date 06/30/12 1 / / 33. Categorical Standard Applied I.E. 40 CFR, Etc. Or N/A N/A F—� 34. Does File Contain Permit Application Completed Within One Year Prior ®Yes ® No Yes ❑ No F ❑Yes ❑ No to Permit Issue Date? 35. Does File Contain an Inspection Completed Within Last Calendar Year? I ❑ Yes ® No ❑ Yes ❑ No ❑ Yes ❑ No 36. a. Does the File Contain a Slug/Spill Control Plan? a. ❑Yes ®No a. ❑Yes ❑No a. ❑Yes ❑No b. If No, is One Needed? See Inspection Form from POTW) b. ❑Yes ®No b. ❑Yes ❑No b. ❑Yes ❑No 37. For 40 CFR 413 and 433 TTO Certifiers, Does File Contain a Toxic 7esoNoZN/A ❑Yes.❑No❑N/A ❑Yes❑No❑N/A Organic Management Plan TOMP ? 38. a. Does File Contain Original Permit Review Letter from the Division? a. ®Yes ❑No a. ❑Yes ❑No a. ❑Yes ❑No b. All Issues Resolved? b.❑Yes❑No®N/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A 39. During the Most Recent Semi -Annual Period, Did the POTW Complete ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A its Sampling as Required b IUP, includingflow? 40. Does File Contain POTW Sampling Chain -Of -Custodies? ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A Sampling as Required by IUP, including flow? 41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports ®Yes❑No❑N/A ❑Yes❑No❑NIA ❑Yes❑No❑N/A on time? 42a. For categorical IUs with Combined Wastestream Formula (CWF), does ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A file includeprocess/dilution flows as Required by IUP? 42b. For categorical IUs with Production based limits, does file include ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A production rates and/or flows as Required by IUP? 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A All Limits Non -Compliance from Both POTW and SIU Sampling? 43b. During the Most Recent Semi -Annual Period, Did the POTW Identify ❑Yes❑No®N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A All Re ortin Non-Com liance from SIU Sampling? 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- Monitoring Violations? a.®Yes❑No❑N/A a.❑Yes❑No❑N/A a.❑Yes❑No❑N/A b. Did Industry Resample and submit results to POTW Within 30 Days? b.®Yes❑No❑N/A b.❑Yes❑No❑N/A b.❑Yes❑No❑N/A c. If applicable, Did POTW resample within 30 days of becoming aware of SILT limit violations in the POTW's sampling of the SIU? c.®Yes❑No❑N/A c.❑Yes❑NopN/A c.❑Yes❑No❑N/A 45. During the Most Recent Semi -Annual Period, Was the SIU in SNC? ® Yes ❑ No IF ❑ Yes ❑ No ❑ Yes ❑ No 46. During the Most Recent Semi -Annual Period, Was Enforcement Taken ®Yes❑No❑N/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A as Specified in the POTWs ERP NOVs, Penalties, timing, etc.)? 11 47. Does the File Contain Penaltv Assessment Notices? ®Yes❑NopN/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 48. Does The File Contain Proof Of Penalty Collection? was not due yet ❑Yes❑NoON/A ❑Yes❑No❑N/A ❑Yes❑No❑N/A 49. a. Does the File Contain Any Current Enforcement Orders? a. ❑Yes ®No a. ❑Yes ❑No 1Fb [:]Yes❑No b. Is SIU in Compliance with Order? b. ❑Yes ®No b. []Yes❑No ❑Yes []No 50. Did the POTW Representative Have Difficulty in Obtaining Any of This ❑ Yes ® No ❑ Yes ❑ No ❑Yes ❑ No Requested Information For You? NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 2 FILE REVIEW COMMENTS: 35. The inspection form could not be located, however proof that it was conducted was found in a follow-up letter in the files. Overall, files were found to be in good order and compliance judgment to performed correctly. INDUSTRY INSPECTION PCS CODING: Trans.Code Main Program Permit Number MM/DD/YY Inspec.Type Inspector Fac. Type ❑ N c o 0 2 4 1 I 2 02 07 08 ❑ 0 2❑ (DTIA) (TYPI) (INSP) (FACC) 1. Industry Inspected: Unilin Flooring 2. Industry Address: 550 Cloniger Drive; Thomasville, NC 27360 3. Type of Industry/Product: Laminate Flooring 4. Industry Contact: Jennifer Teague Title: Environmental, Safety & Health Coordinator Phone: 336 313-4231 Fax: 336 313-4282 5. Does the POTW Use the Division Model Inspection Form or Equivalent? ® Yes ❑ No 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview ® Yes ❑ No B. Plant Tour ® Yes ❑ No C. Pretreatment Tour ® Yes ❑ No Settling Tank D. Sampling Review ® Yes ❑ No E. Exit Interview ® Yes ❑ No Industrial Inspection Comments: Waste sludge flows to a baffled (one baffle) settling tank, but does not have enough retention time between doses. This has caused POTW permit limits violations. The baffled tank is dosed at irregular intervals, when there is a product/process change. After sludge is allowed to settle on the first side of the baffle, the addition of new batches causes re -mixing. If/when capacity is reached, this remixing causes unsettled sludge to pour over the baffle into the second side, where it is pumped manually from close to the bottom of the tank to the POTW. Ms. Conder suggested that they try using a sump pump to pump supernatant, between batches, from one side to the other, to allow for more capacity, and to prevent disturbing what has already settled. Plant staff agreed to try this, but if there is not enough time between batches to allow for settling, this may prove to be unsuccessful, and other solutions will need to be discussed. Note: the addition of one or two manufacturing lines is being discussed. If this happens, process changes will occur less frequently, allowing more time for settling in between dosing, though each dose could be larger. The current tank may or may not be adequate under such conditions; so alternative disposal/treatment methods should be discussed prior to such changes. OVERALL SUMMARY AND COMMENTS: Comments: Pretreatment files well -organized. Misty Conder has been promoted recently, and there will be a new pretreatment coordinator soon. Make sure that the new Pretreatment Coordinator is provided sufficient time and resources for training, completion of routine activities, as well as additional sampling or investigations as the need arises. Requirements: *0.) Contact PERCS Unit to discuss submittal of new LTMP and new HWA requirements due to plant upgrades. (2.) Submit proof of City approval of SUO to PERCS. ( 3.) Submit new ERP (again) for approval by PERCS. (4.) IWS is due on 12/01/2008. Recommendations: NOD: ❑ Yes ® No NOV: ❑ Yes ® No QNCR: ❑ Yes ® No POTW Rating: Satisfactory Unsatisfactory ❑ PCI COMPLETED BY: DATE:?c3 D Marginal ❑ NC DWQ Pretreatment Compliance Inspection (PCI) Form Updated 7/25/07 Page 3 W ATERQG 65 O Nii� -,� Mr. Kelly Craver, City Manager City of Thomasville Post Office Box 368 Thomasville, North Carolina 27361-0368 Dear Mr. Craver: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources February 19, 2008 Coleen H. Sullins, Director Division of Water Quality RECEIVED N.C. Dept. of ENR FEB 2 2 2008 Winston-Salem Regional Office SUBJECT: Interim Inspection Thomasville, Davidson County Hamby Creek WWTP Upgrade & Expansion SRF Project No. CS370619-02 The Construction Inspection Group (CIG) of the Construction Grants and Loans Section performed an interim inspection for the state and federally funded portion of subject project on February 13, 2008. The inspection was conducted in conjunction with the monthly progress meeting regularly scheduled for the second Wednesday each month at 1:30 p.m. at the project site. The next progress meeting is scheduled for March 12. Please note that our inspection report covers loan administration and construction. You should review this report; take actions as indicated and then file for your records. If you have any questions please contact me at (919) 715-6219 or via e-mail gerald.horton@ncmail.net. Sincerely, VV C Gerald W. Horton, PE Environmental Engineer Construction Inspection Unit G W I t/ogrh cc: Keith Garbrick, PE, Pease Associates Steve Tedder, Winston-Salem Regional Office SRF CIG — Mark Hubbard, PE, Gerald Horton F-ASHARETroject Management BranchlGroup - Ccnstructb,r homasville SRF gwhllnt Insp 09-02-13d.d Construction Grants and Loans Section Ori0 1633 Mail Service Center Raleigh NC 27699-1633 NorthCarolina Phone: 919-733-6900 / FAX: 919-715-6229 / Internet: www.nccgi.net An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Natitrally City of Thomasville Hamby Creek WWTP CS370619-02 INSPECTION REPORT LOAN ADMINSTRATION CS370619-02 Page 2 of 5 Interim Inspection February 13, 2008 SRF LOAN — The original loan amount is $27,000,000 with Total Revised/Corrected Eligible amount of $24,186,131. Loan interest payment rate is 2.305 % on a 20-year term. LOAN DISBURSEMENTS SRF Disbursements are on hold until O&Ms are reviewed and until Sales tax amounts are resolved Date of Last Disbursement /Amount Feb. 11, 2008 / $ 329,014 Total Disbursed $ 24,956,414 (92 % of SRF Loan Funds ) CONSTRUCTION ADMINISTRATION CONTRACT — State Utility Contractors, Inc. (SU) 4417 Old Charlotte Hwy; PO Box 5019 Monroe, NC 28111-5019 tele: 704 289-6400 FAX 704 282-0590 Superintendent: Contract time Original & Current Completion Date Scheduled completion Actual completion (days remaining) Liquidated damages - Jimmy Coore 1152 calendar days, unchanged Friday April 17, 2009 63 % Complete, (422 days remain) — 90 + % $1,000/day DESCRIPTION OF WORK Description of work,: project consists of constructing the following modifications, upgrades and enlargement to the existing 4.0 MGD Wastewater Treatment Plant for new permitted capacity of 6.0 MGD: o New filter screen o New solids classifier grit removal o Two new parallel oxidation ditches with biological nutrient removal o Two new final clarifiers o Four new effluent filters o Parallel UV disinfection systems o New effluent metering station o New post aeration o Cannibal solids separation system and building with 2 existing aeration tanks modified to perform as interchange tanks with aeration equipment o RAS pump station with VFDs o Flocculator clarifier o New submersible return sludge pumping station o Addition of mixer and decanter to existing digester no. 1 o New emergency power generators (2) o Upgraded chemical storage and feed facilities o Addition to laboratory and administration building, with new laboratory o New controls, instrumentation and SCADA o 2 plant water reuse pump and o associated site work, electrical piping and appurtenances City of Thomasville Hamby Creek WWTP CS370619-02 CHANGE ORDER UPDATE No change orders since CO#4 was approved July 13, 2007. RFPs Status None outstanding RFIs Status None outstanding SUBMITTALs Recently submitted - Recently submitted - Insulation of chemical pipe vacuum valve at mag-meter Page 3 of 5 Interim Inspection February 13, 2008 Work by State Utility Contractors observed or performed since last interim inspection of January 9: 1. Installed platforms at disc filters 2. STARTED and checked out — vertical turbine pumps, submersible pumps, disc filters, vertical turbine pumps, UV, and bar screen 3. Due to weather SU worked on "fill in" work 4. Installed control floats in Waste Drain PS and in Backwash PS 5. Continued grading site and placing sidewalks 6. Tested pipe and structures, (incomplete) 7. Fiber optics installed 8. Place concrete pavement at metering & screening (Influent) facility 9. Installed waste sludge line from PS to upgraded WAS PS. 10. Set (the Owner) repaired re -circulation pump and piping but pump still needs repairs State Utility's Work scheduled for next 30 days 1. Continue site grading 2. Continue testing pipe and structures 3. Complete field instrumentation installation 4. Continue grading 5. Repair disc filter #2 bearing alignment 6. label chemical piping and install heat tape 7. Install waste sludge pipe from WAS PS to digester 8. Begin installation of digester decant line to degrit facility 9. partial startup of WWT facilities 10. Begin de -mob City of Thomasville Page 4 of 5 Hamby Creek WWTP Interim Inspection CS370619-02 February 13, 2008 CONSTRUCTION INSPECTION CHECKLIST CONSTRUCTION SITE Weather since last inspection has included some substantial rain events. Today site was wet and there was very little activity on site. Storage/Protection — materials stored satisfactorily? YES ENGINEERINGANSPECTION: o Resident Inspector On -Site? Yes o Inspector's records, reports, shop drawings, files, etc., records were reviewed o Testing reports on concrete strength and soils reviewed? No o As -Built (Record Drawings) being kept up to date? YES, Supt. Jimmy Coore is responsible for maintaining record drawings. o Comments or Recommendations: none CONTRACTOR(S) o N.C. OSHA / Labor Laws Posted? YES o Up to date Construction Schedule (Bar Graph, CPM) posted? YES o Contractor(s) Coordination of Work Observed ? YES o Comment on Any Known Delays/Impacts in Completing Contract(s) according to Contractor? None If it appears construction will not be completed on time, what additional time may be needed for completion? Contractor still anticipating commissioning WWTP in early March 2008 and starting up the Cannibal system by May 2008. PROJECT PROGRESS/PAYMENTS Payment Milestone Discussed? YES, CG&L previously informed Engineer and Owner that project loan reimbursements have exceeded 90%. Recently the Draft O&M Manual was reviewed and revisions/comments from the Engineer to CG&L are pending. 2. Does work completed appear acceptable for reimbursement? YES GENERAL CONCERNS / RECOMMENDATIONS / ACTION ITEMS UPDATES on Comments and Concerns noted in previous progress meetings (for reference) are italicized. A. State Utilities installed the platforms for the disc filters GRATIS. These were not called for in the job specifications or drawings. B. EIMCo is scheduled to do process training 30 to 60 days after startup, after which the Cannibal reps can be scheduled. C. SCADA system personnel (Nix Purser) wants all wiring completed before activating the SCADA so as not to damage the RTUs. Pursor is to be on site Feb 25 to verify terminations. D. Feb UPDATE: Work was done. SU asked that Starr Electric have VFDs and MCC ready for setup and checkout Jan 23. E. Jan. UPDATE: Intent is to run new plant facilities 30 to 45 days and have Cannibal system reps in April 14 for training and startup of that process. Compatibility of the EIMCO AB process and Cannibal system were discussed. Engineer is to research the matter so as to determine optimum conditions/time/phasing in order to bring the Cannibal system online City of Thomasville Page 5 of 5 Hamby Creek WWTP Interim Inspection CS370619-02 February 13, 2008 with the AB process as efficiently as possible. Further discussion on this is needed. ORC's input is critical. F. Operational challenge for Owner will be to obtain MLSS of > 4000 mg/l. G. Jan. UPDATE: SU handed out 4 page schedule and calendar indicating starting and testing of equipment to occur beginning Jan 10 through February prior to commissioning WWTP in early February. Startup & testing sequence was discussed. Start date for 7 day sequencing is January 25, 2008 and SU provided 1 page handout for startup discussion. Plant commissioning anticipated in late February 2008. It is intended to start planned diversion of WW utilizing 2- —1500 GPM (8") pumps. Use of treated vs. raw WW discussed. Which water source and how provided is to be resolved prior to that date. Processes that are critical or of special concern were: RAS, WAS, Eff., BW, & WD submersible pumps; static aerator; disc filters; and UV units. H. Feb. UPDATE: CG&L again advised Owner and Engineer to notify the DWQ regional office prior to initiating startup of the new WW system. I. CG&L previously reminded Engineer that CG&L will be looking for manufacturer's certifications prior to project closeout. J. Previously - SU and Engineer are working on a spare parts list and turnover documentation. K. Oct. Update: yes, SU and Engineer are still working on this. CG&L asked, has there or will there be, an overall list of warranties prepared with specific dates for each process or piece of equipment or part of the work? Answer yes. PROGRESS MEETING / PARTICPANTS (9 ) ❑ Morgan Huffman Thomasville, Utilities Director, formerly ORC ❑ Misty Calder Thomasville, ORC ❑ Keith Garbrick Pease & Assocs., Engineer 704 376-6423 keith.garbrick@jnpease.com 704 201-3788 Cell ❑ Bobby Jordan Pease & Assocs., Constr Obsv. 704 201-5041 Cell ❑ Wade Woodring State Utitilty, Proj. Mgr. ❑ Jimmy Coore State Utility Contrs, Inc., Supt.Shawn Randall State Utitilty n ❑ Jake Morgan ❑ Roger Kinzer ❑ Gerald Horton, P.E. State Utitilty Starr Electric, Proj. Mgr NC DWQ-CG&L 336 275-0241 919 715-6219 ❑ Mark Hubbard, P.E. NC DWQ-CG&L 919 715-6224 ❑ Ken Pohlig, P.E. NC DWQ-CG&L 919 715-6221 ❑ Anita Reed NC DWQ-CG&L 919 715-6213 The next meeting is scheduled for Wednesday March 12, 2008 • r� 7,AN CEIVED eof- of ENR ase Associates - Main Office ' 925 East Independence Blvd. 2 3 200� st Office Box 18725 e a s e hariotte, NC 28218 Architects -En ineers! +'t,,y,.V 76-6423 hx704-3one 36177 9 a�$ac � . _____fax 704-332-6177 January 16, 2008 %Mr StzR au. NC inston Salem Regional Office 585 Waughtown Street Winston Salem, NC 27104 Reference: City of Thomasville Hamby Creek WWTP Upgrade and Expansion Thomasville, North Carolina EMC SOC WQ 04-013 NPDES Permit No. NCO024112 Pease Associates' Commission No. 2002032.00 Subject: Status Report for 4th Quarter 2007 Dear Mr. Mauney: Pease Associates - Ashe County One North Jefferson Avenue Suite E West Jefferson, NC 25694 Phone 336-846-8969 Fax 336-846-1465 The following is a summary of progress for the construction of the Hamby Creek WWTP in Thomasville, North Carolina. This report has been submitted to fulfill the requirements of the Special Order by Consent (SOC). Work Completed through 12/12/2007 includes the following: Clarifier #1- completed equipment installation; completed installation of current density baffle; completed grout placement, installed butterfly valves; installed aluminum baffle at sludge draw off box. Clarifier #2 - completed equipment installation; completed installation of current density baffle; completed grout placement; installed butterfly valves; installed aluminum baffle at sludge draw off box. Oxidation Ditch - completed handrail and toe board; completed sidewalks on East end; painted pressure relief valves; Over 65 years of architectural and engineering design excellence Mr. Steve Mauney Page 2 of 3 January 16, 2008 Lab Building - No additional work has been completed. Building has been turned over to the owner. Static Aerator - No additional work has been completed. Structure is complete. Effluent Filter Building - completed painting of flange piping; placed equipment pads; set UV control panels; installed all locks and door hardware; placed sidewalks and pavement at roll up door; rub and patched walls. Manhole 104 - No additional work has been completed. Structure is complete. Waste Drain Pump Station - formed sidewalk around MH and valve vault; installed pump hoists. Manhole 101- painted flange piping. Interchange Tanks - formed, reinforced and placed blower pad and sidewalks around blower pad; set blowers and install pipe and supports. New Pump Station & Manhole 103 - placed stairs, installed aluminum handrail, installed 6" & 8" flange piping and magnetic flow meter; completed painting all flange piping; installed CISP to return sludge pump station. Solids Separation Building - installed all locks and door hardware; fine graded around building; placed equipment pad for VFD's; poured sidewalks and pavement at roll up door; rub and patch walls; installed flange piping; installed platform around drum screen. Filter Backwash Pump Station - No additional work has been completed. Structure is complete. Field Piping - completed installation of 30" DIP outfall line; completed installation of 30" DIP influent line; set doghouse MH #1 at influent; installed 12" DIP from flocculation clarifier to pump station; installed 6" filter backwash and waste drain pump station discharge to new pump station; Install 2" plastic Pease Associates Architects - Engineers Mr. Steve Mauney Page 3 of 3 January 16, 2008 chemical piping as well as 8" & 6" DIP for the re -use water line; installed waste sludge line from pump station to upgraded WAS pump station; installed storm drain and catch basins; installed re -use water piping and yard hydrants. According to the time schedule indicated by the Special Order by Consent Amendment, the next report is due April 15, 2008. Should you have any questions please do not hesitate to call me. Sincerely, eith Garbrick, EI Project Representative KRG:krg cc: Mr. Kelly Craver — Interim City Manager of Thomasville Mr. Morgan Huffman — City of Thomasville N: \ 2002032-00\ Uile \ Ph6-9\ Report -Study\ 2002032007048MauneyStatRept011608krg.doc Pease Associates Architects - Engineers Michael F. Easley, Governor `O�CF WATFRpG t7 itawrY Mr. Kelly Craver, City Manager City of Thomasville Post Office Box 368 Thomasville, North Carolina 27361-0368 Dear Mr. Craver: William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources January 16, 2008 Coleen H. Sullins. Director Division of Water Quality RECEIVED N.C. Deot of ENR JAN 18 2008 Winston-Salem Regional Office SUBJECT: Interim Inspection Thomasville, Davidson County Hamby Creek WWTP Upgrade & Expansion SRF Project No. CS370619-02 The Construction Inspection Group (CIG) of the Construction Grants and Loans Section performed an interim inspection for the state and federally funded portion of subject project on January 9, 2008. The inspection was conducted in conjunction with the monthly progress meeting regularly scheduled for the second Wednesday each month at 1:30 p.m. at the project site. The next progress meeting is scheduled for February 13. Please note that our inspection report covers loan administration and construction. Please advise Steve Tedder, 336 771-5000, Surface Water Protection Supervisor, Winston Salem Regional Office of your impending startup plans. You should review this report; take actions as indicated and then file for your records. If you have any questions please contact me at (919) 715-6219 or via e-mail gerald.horton@nemail.net. Si cerely, r �L/ Gerald W. Horton, PE Environmental Engineer Construction Inspection Unit GHVttr<wh cc: Keith Garbrick, PE, Pease Associates Steve Tedder, Winston-Salem Regional Office SRF CIG - Mark Hubbard, PE, Gerald Horton R. SHARE\Project Management Bran&Group - Construction InspectiomProjects IActi ,H Construction Grants and Loans Section One Mail Service Center Raleigh NC 27699-1633 NorthCarolina Phone: 919-733-6900 / FAX: 919-715-6229 / Internet: www.nocgi.net An Equal Opportunity/Affirmative Action Employer- 50% Recycledll0% Post Consumer Paper Natzmally 1 City of Thomasville Hamby Creek W WTP CS370619-02 INSPECTION REPORT LOAN ADMINSTRATION CS370619-02 Page 2 of 4 Interim Inspection January 9, 2008 SRF LOAN — The original loan amount is $27,000,000 with Total Revised/Corrected Eligible amount of $24,186,131. Loan interest payment rate is 2.305 % on a 20-year term. LOAN DISBURSEMENTS SRF Date of Last Disbursement /Amount Jan. 2, 2008 / $ 46,080 Total Disbursed $ 24,627,400 ( 91 % of SRF Loan Funds ) CONSTRUCTION ADMINISTRATION CONTRACT — State Utility Contractors, Inc. (SU) CHANGE ORDER UPDATE No change orders since CO#4 approved July 13, 2007. RFPs Status Proposal (from Starr Electric) for adding 115 V receptacle/outlets and a 30A breaker for heater in Cannibal building is pending Owner decision. RFIs Status None SUBMITTALS None Work by State Utility Contractors observed or performed since last interim inspection of November 14: 1. Started installation of field instruments 2. Continue site grading 3. Set all submersible pumps in pump station and in waste drain PS 4. Installed diffusers in Rearation tank 5. Installed water and chute to bar screen 6. Oxidation ditch — test aerators and submersible mixers (2nd week Jan.) 7. Test pipe and structures 8. Finish field instrumentation installation 9. Finished platform, equipment and pipe in Cannibal (solids separation) building 10. Install water to grit separator 11. Near completing re -use water line, chemical lines and yard hydrants, ready to test this week 12. Fiber optics began installation 13. Screens (programmed) representative will be here this week with computer for Owner to review ' City of Thomasville Page 3 of 4 Hamby Creek WWTP Interim Inspection CS370619-02 January 9, 2008 State Utility's Work scheduled for next 30 days : 1. For fill in work - continue grading site and placing sidewalks 2. Test pipe and structures 3. Finish field instrumentation, should complete within 10 days 4. For fill in work — install valves and pipe and water line in Solids Separation Bldg 5. Continue grading 6. Place concrete pavement at metering & screening (Influent) facility 7. Install temporary platforms at disc filters 8. Install waste sludge line from PS to upgraded WAS PS 9. Begin digester decant line to degrit facility 10. Set repaired re -circulation pump and piping when Owner deliver refurbished pump 11. STARTUP — vertical turbine pumps 1/10, disc filters 1/15, submersible pumps 1/22, UV 1/29, bar screen 2/12 CONSTRUCTION INSPECTION CHECKLIST CONSTRUCTION SITE Weather has been very dry since June as NC is experiencing extreme drought conditions. Construction site was in good shape on day of inspection though site received 2 significant rain events in December. Storage/Protection — materials stored satisfactorily? YES ENGINEERINGANSPECTION: o Resident Inspector On -Site'? Yes, records were reviewed o Inspector's records, reports, shop drawings, files, etc. reviewed? No as nothing new o Testing reports on concrete strength and soils reviewed? No o As -Built (Record Drawings) being kept up to date? YES, Supt. Jimmy Coore is responsible for maintaining record drawings. o Comments or Recommendations: none CONTRACTOR (S) o N.C. OSHA / Labor Laws Posted? YES o Up to date Construction Schedule (Bar Graph, CPM) posted? YES o Contractor(s) Coordination of Work Observed ? YES o Comment on Any Known Delays/Impacts in Completing Contract(s) according to Contractor? None o If it appears construction will not be completed on time, what additional time may be needed for completion? Contractor now anticipating commissioning WWTP in early March 2008 and starting up the Cannibal system by May 2008. PROJECT PROGRESS/PAYMENTS 1. Payment Milestone Discussed? YES, CG&L previously informed Engineer and Owner that project loan reimbursements have reached 90%. Draft O&M Manual was received December 17 and is under review. 2. Does work completed appear acceptable for reimbursement? YES City of Thomasville Hamby Creek WWTP CS370619-02 Page 4 of 4 Interim Inspection January 9, 2008 GENERAL CONCERNS / RECOMMENDATIONS / ACTION ITEMS UPDATES on Comments and Concerns noted in previous progress meetings (for reference) are italicized. A. SU asked that Starr Electric have VFDs and MCC ready for setup and checkout Jan 23 B. Owner should review SCADA screens Jan 23 C. It will require — 30 hours to transfer WW to the new AB with 1500 gpm pump, this is targeted for Jan 30 D. Jan. UPDATE: Intent is to run new plant facilities 30 to 45 days and have Cannibal system reps in April 14 for training and startup of that process. Compatibility of the EIMCO AB process and Cannibal system were discussed. Engineer is to research the matter so as to determine optimum conditions/time/phasing in order to bring the Cannibal system online with the AB process as efficiently as possible. Further discussion on this is needed. ORC's input is critical. E. Jan. UPDATE: SU handed out 4 page schedule and calender indicating starting and testing of equipment to occur beginning Jan 10 through February prior to commissioning WWTP in early February. Startup & testing sequence was discussed. Start date for 7 day sequencing is January 25, 2008 and SU provided 1 page handout for startup discussion. Plant commissioning anticipated in late February 2008. It is intended to start planned diversion of WW utilizing 2- 1500 GPM (8") pumps. Use of treated vs. raw WW discussed. Which water source and how provided is to be resolved prior to that date. Processes that are critical or of special concern were: RAS, WAS, Eff., BW, & WD submersible pumps; static aerator; disc filters; and UV units. F. CG&L again advised Owner and Engineer to notify the DWQ regional office prior to initiating startup of the new WW system. G. Jan. UPDATE: ABs only have been hydrostatically tested to 2 ft., Clarifiers were hydrostatically tested. CG&L asked if tanks had been hydrostatically tested or if this is a project specified requirement. CG&L hereby asks appropriate documentation be provided regarding this matter. H. Jan UPDATE: Owner has still not provided rebuilt pump for SU to install, SU noted several weeks ago this may cause a delay. Owner is having caustic pumps rebuilt (5 weeks), SU asked owner to stay on top of the repairs as it may cause delays in project startup. Nov. UPDATE: load monitoring capability is not r equired. In order to achieve it however more hardware can be added. IQs and generator will not be on the SCACA system. Engineer asked if generator has load -monitoring capability. PROGRESS MEETING / PARTICPANTS ❑ Morgan Huffman Thomasville, ORC ❑ Keith Garbrick Pease & Assocs., Engineer 704 376-6423 keith.garbrick@jnpease.com 704 201-3788 Cell ❑ Bobby Jordan Pease & Assocs., Constr Obsv. 704 201-5041 Cell ❑ Wade Woodring State Utitilty, Proj. Mgr. ❑ Jimmy Coore State Utility Contrs, Inc., Supt. ❑ Jake Morgan State Utitilty ❑ Roger Kinzer Starr Electric, Proj. Mgr. 336 275-0241 ❑ Gerald Horton, P.E. NC DWQ-CG&L 919 715-6219 The next meeting is scheduled for Wednesday February 13, 2008 W A c January 14, 2008 Misty Conder Laboratory Supervisor City of Thomasville Po Box 368 Thomasville, NC 27361 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H Sullins, Director Division of Water Quality Subject: Pretreatment Review of Industrial User Pretreatment Permit (IUP) Drop Program: City of Thomasville Hamby Creek (NPDES : NC0024112) Dear Ms. Conder: The PERCS Unit of the Division of Water Quality has reviewed the Industrial User Permit (IUP) drop submitted by The City of Thomasville for the following Significant Industrial Users (SIU). The IUP was received by the Division on January 11, 2008. IUP # SIU Name 0011 Hill Hosiery Mill The review indicates that the IUP is adequate and meets the minimum requirements of 15A NCAC 2H .0907 and 40 CFR. A copy of the Allocation Table maintained in the Division's computer has been updated accordingly. Federal and State pretreatment regulations require the local delegated pretreatment program to effectively control and document the discharge of wastewater from Sig nificant/Categorical Industrial Users to the POTW. It is the POTW's responsibility to ensure that these objectives are consistently met. Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please contact Monti Hassan at (919) 733-5083 ext.371 [email: monti.hassan@ncmail.net] or Deborah Gore, Acting Unit Supervisor at ext. 593 [email: deborah.gore@ncmail.net]. Sincerely, oleen H Sullins mh/thomasvi �Files cc: Central Jennifer Carte(- WSRO NorthCarolina ,Naturally NC DWQ/PERCS 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet: h2o.enr.state.nc.us/Pretreat/index.html 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-0059 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper City of Thomasville, Enforcement Response Plan (ERP) 1. Introduction It is the responsibility of City of Thomasville Hamby Creek WWTP, (NPDES NC0024112) to enforce all applicable Federal, State, and local pretreatment regulations. These regulations are outlined in Federal regulation 40 CFR 403 and State regulation 15A NCAC 2H .0900, and the local SUO. This Enforcement Response Plan (ERP) has been established as an element of the POTW's pretreatment program. The purpose of the ERP is to provide for fair and equitable treatment of all Users for any anticipated enforcement situations. In general, enforcement actions will be taken in accordance with this Enforcement Response Plan. However, the enforcement actions available are not exclusive as discussed in SUO Section 82-274. Therefore, any combination of the enforcement actions can be taken against a non -compliant user. 2. Enforcement Actions Available to the City The Utilities Director is empowered through North Carolina General Statute (NCGS) 143- 215.6A and the local Sewer Use Ordinance (SUO) to take a wide variety of enforcement actions. The following is a list of those actions and the corresponding section of the local SUO that describes each. Local SUO Section Notice of Violation 82-271(a) Consent Orders 82-271(b) Show Cause Hearing 82-271(c) Administrative Orders 82-271(d) Emergency Suspensions 82-271(e) Termination of Permit 82-271(f) Civil Penalties 82-272(a) Criminal Violations 82-272(a) Injunctive Relief 82-273(b) Water Supply Severance 82-273(c) Public Nuisances 82-273(d) In addition to the actions listed above, a User who violates the provisions of NCGS 143- 215.613 may be referred by the Director to the District Attorney for possible criminal prosecution. In determining the amount of civil penalties for a particular violation the Director shall consider the following factors I SUO Section 82-272(b)) : 1. The degree and extent of the harm to the natural resources, to the public health, or to public or private property resulting from the violation; City of T Effective Page: 1 2. The duration and gravity of the violation; 3. The effect on ground or surface water quantity or quality or on air quality; 4. The cost of rectifying the damage; 5. The amount of money saved by non-compliance; 6. Whether the violation was committed willfully or intentionally; 7. The prior record of the violator in complying or failing to comply; 8. The costs of enforcement to the POTW. Adjudicatory hearing procedures regarding permit decisions, civil penalties, and administrative orders may be found in the SUO Section 82-177(h). 3. Investigation of Noncompliance The Staff of the POTW will generally investigate User compliance with permits or the provisions of the SUO in three ways: 1. on -site inspections of the User to include scheduled and unscheduled visits; 2. scheduled and unscheduled sampling of the Users effluent; 3. review of self -monitoring data, if required, from the User. The compliance status of Significant Industrial Users will be evaluated at a minimum once every 6 months. 4. Types of Violation The following is a list of different types of violations, by category. This list is not inclusive, but serves as a general list of anticipated types of noncompliance. The User's permit, local SUO, and State and Federal regulations serve as additional references for pretreatment requirements. City of Thomasville, ERP Page: 2 Effective Date: 9-15-07 Unpermitted Discharges. Users are responsible for obtaining and renewing permits, if required. Permit Limits. Users are responsible for maintaining compliance with all effluent limits. The POTW will evaluate the extent of the limits violation(s). In determining the extent of violation(s), Significant Non -Compliance (SNC) as defined by State and EPA regulations will be determined. Self -Monitoring Violations. A User who fails to adequately conduct all the monitoring required in the permit, including monitoring frequencies, flow data reporting and sampling methods specified, is in violation. This includes a User who does not resample per their permit when a limit violation occurs. Reporting Violations. A User who fails to provide information (e.g.. self monitoring reports) required in their Permit or the SUO in the required time frame is in violation. Late or incomplete reports will also be considered violations. A SIU who submits a report more than 45 days late is considered in SNC. Permit Conditions. Failure to apply or reapply for a permit is considered a violation. Users who violate the general or other conditions (e.g.. slug loading, dilution prohibition) outlined in their permits or the SUO shall be considered to be in violation. Enforcement Orders. Failure to meet the requirements of an order (e.g.. interim limits, milestone dates), whether the order was entered into voluntarily or mandated by the POTW, shall be considered a violation. Missing a scheduled compliance milestone by more than 90 days is considered SNC. Sanitary Sewer Overflows. Any action, blockage, or discharge of any substance or material into the sewer system including the collection system piping and lift stations, resulting in a Sanitary Sewer Overflow (SSO) shall be considered a violation. 5. Responses: Timeframes, Responsible Officials, Escalated Actions. The attached chart further outlines types of violations and specifies POTW actions (initial and escalated), timeframes, and the officials responsible for completing the actions. This chart shall be considered a part of the Enforcement Response Plan. Responses to violations affecting the operation of the POTW, resulting in POTW NPDES violations, or resulting in environmental harm or endangerment to human health will be taken immediately or as soon as possible following discovery. City of Thomasville, ERP Page: 3 Effective Date: 9-15-07 A User may be sent a Notice of Violation (NOV) or Notice of Noncompliance (NNC) for each individual violation. Alternatively, the violations may be summarized over a period of time not to exceed 6 months. In general, NOV's in response to violations of permit limits will be taken within 30 days of discovery of the violations. Repeat violations are any violation that occurs in less than 12 months of a previous identical violation. Users found to be in SNC for two (2) consecutive 6 month periods will be issued an enforceable order to return to compliance. In all cases, escalated or continuing enforcement action will be taken against Users who do not return to compliance in a timely manner. Cases of falsifying reports, tampering with monitoring or sampling equipment, or otherwise preventing the collection of representative data may be referred to the District Attorney for possible criminal investigation. Show cause hearings may be held at the Director's discretion prior to taking enforcement actions. City of Thomasville, ERP Page: 4 Effective Date: 9-15-07 City of Thomasville Enforcement Response Plan Type of Violation POTW Action Timeframe Responsible Expected Action Escalated Action Official from User if Needed Unpermitted Discharges Unpermitted 1. Notice of Violation Within 14 Days Of WWTP Lab File Permit Suspend Service Discharge Discovery Of Supervisor Application Until Permit Is Unaware Of Discharge Issued Requirement Unpermitted 1. Notice of Violation and, Within 30 Days Of Director File Permit Suspend Service Discharge 2. Penalty Assessed Discovery Of Application Until Permit Is Aware Of Minimum of $500/day Discharge Issued Requirement Unpermitted 1. Order to Cease Process Order to Cease Director File Permit Suspend Service Discharge causing Violation and, Immediately; Application; Until Permit Is results in NPDES 2. Notice of Violation and, Notice of Violation Steps Taken to Issued violation 3. Penalty Assessed within 7 days Avoid Further Minimum of $1000 and up Violation to $25,000/day when unaware of Requirements; Minimum of $2000/day and up to $25,000/day per violation when aware of Requirements City of Thomasville, ERP Page: 5 Effective Date: 9-15-2007 City of Thomasville Enforcement Response Plan Type of Violation POTW Action Timeframe Responsible Expected Action Escalated Action Official from User if Needed Unpermitted 1. Suspend Service Suspend Service Director File Permit Discharge results 2. Notice of Violation and, Immediately; Application; in Endangerment 3. Penalty Assessed Notice of Violation Steps Taken to Minimum of $1000 and up within 7 days avoid future to $25,000/day when endangerment unaware of Requirements; Minimum of $2000/day and up to $25,000/day per violation when aware of Requirements Permit Limits Holations Permit Limits 1. Notice of Non- Within 14 days of WWTP Lab Investigate Cause, Notice of Violation Compliance or Violation receiving data Supervisor Pursue Corrective Violation with Single Event and and, (Once in each Action if needed, Penalty No Previous 2. Penalty Assessed 6-month period) Conduct Additional Double previous Violation for Same $0 - $50 — pH, temp Monitoring within penalty Minor $0 - $100 — compatible 30 days and Return $100-$500 - noncom atible to Compliance Permit Limits 1. Notice of Violation and, Within 14 days of WWTP Lab Investigate Cause, Second Notice of Violation 2. Penalty Assessed receiving data Supervisor Pursue Corrective Violation with Technical Review $100-$500 — compatible (Once in each Action, Conduct Penalty Criteria(TRC) $200-$600 - noncompatible 6-month period) Additional Double previous Monitoring within penalty 30 days and Return to Compliance City of Thomasville, ERP Page: 6 Effective Date: 9-15-2007 City of Thomasville Enforcement Response Plan Type of Violation POTW Action Timeframe Responsible Expected Action Escalated Action Official from User if Needed Permit Limits 1. Notice of Violation and, Within 30 days of WWTP Lab Investigate Cause, Second Notice of Violation 2. Penalty Assessed Receiving all the Data Supervisor Pursue Corrective Violation with Significant non- $100-$500 — compatible Action, Conduct Penalty - Double Compliance $200-$600 - noncompatible Additional previous penalty Monitoring within for each repeat 30 days and Return Enforceable to Compliance and Schedule (AO) if Report steps taken not resolved by to prevent future the end of 2nd 6- violation month period Permit Limits 1. Order to Cease Process Order to Cease Director Investigate Cause, Suspend Service Violation causes causing Violation and, Immediately Pursue Corrective Until resolved NPDES violation 2. Notice of Violation and, Notice of Violation Action, and Report Enforceable 3. Penalty Assessed Within 7 days of cause of Non- Schedule (AO) if Minimum of $1000 and up Discovering compliance and not resolved by to $25,000/day/violation Violation; Penalty steps taken to the end of 2nd 6- Assessment within 1 prevent future month period Year of NOV violation (Once in each 6-monthperiod) Permit Limits 1. Suspend Service Suspend Service Director File for Reissuance Violation 2. Notice of Violation and, Immediately of Permit Causes 3. Penalty Assessed Notice of Violation Endangerment Minimum of $1000 and up within 7 days to $25,000/da City of Thomasville, ERP Page: 7 Effective Date: 9-15-2007 City of Thomasville Enforcement Response Plan Type of Violation POTW Action Timeframe Responsible Expected Action Escalated Action Official from User if Needed Other Violations Failure to Perform 1. Notice of Violation and, Within 45 calendar WWTP Lab Conduct Missed Second Notice of Self Monitoring 2. Penalty Assessed days of the end of Supervisor Sampling Violation with Minimum of $200/sampling each quarter Penalty double the day or Penalty equal to cost (Once in each previous penalty of missed testing, 6-month period) whichever is greater Reporting 1. Notice of Non- Within 45 calendar WWTP Lab Submit Report Notice of Violations Compliance days of the end of Supervisor Violation with Late Report each quarter Penalty assessed (Once in each Up to $100/ 6-month period) parameter, doubles for repeat violations SNC if over 30 days Reporting 1. Notice of Non- Within 30 days of WWTP Lab Submit Revised Notice of Violations Compliance Report Submission Supervisor Report Violation Incomplete or (Once in each Penalty Assessed Inaccurate Reports 6-monthperiod) Reporting Referred to District As soon as suspected Director Violations Attorney Intentional Falsification City of Thomasville, ERP Page: 8 Effective Date: 9-15-2007 City of Thomasville Enforcement Response Plan Type of Violation POTW Action Timeframe Responsible Expected Action Escalated Action Official from User if Needed Violation of Permit 1. Notice of Violation and, Within 30 days of WWTP Lab Varies to obtain Second Notice of Conditions 2. Penalty Assessed Discovery Supervisor 100% Compliance Violation Up to $25,000/day (Once in each or with Increased 6-month period) Director Penalty Violation of Permit 1. Suspend Service Suspend Service Director Steps taken to Conditions 2. Notice of Violation and, Immediately Avoid (Endangerment) 3. Penalty Assessed up to Notice of Violation Reoccurrence $25,000/day per violation Within 7 days Violations of 1. Notice of Violation and, Within Time frame WWTP Lab Additional Same as Escalated Enforcement Order 2. Assess Stipulated listed in Enforcement Supervisor Monitoring and Action for Same Conditions or Penalty and Actions listed Order or For the Same or Steps taken to Type of Violation Limits for same violation type in Type of Violation in Director avoid recurrence Possible ERP ERP Revocation of Order Failure to Meet a 1. Notice of Violation and, Within 14 days of WWTP Lab Submit a schedule Show Cause Milestone Date in 2. Assess Stipulated Discovery Supervisor to complete the Hearing an Enforcement Penalty set in Order Requirement Order (Does not Affect Other Dates Failure to Meet a 1. Show Cause Hearing and, Within 30 days of Director Negotiate new Possible Milestone Date in 2 Assess Stipulated Discovery Order and Abide by Termination of an Enforcement Penalties New Conditions Service Order (Affects Other Dates City of Thomasville, ERP Page: 9 Effective Date: 9-15-2007 City of Thomasville Enforcement Response Plan Type of Violation POTW Action Timeframe Responsible Expected Action Escalated Action Official from User if Needed Failure to Meet 1. Notice of Violation and, Within 14 days of Director Document Possible Final Compliance 2. Assess Stipulated Discovery Compliance Termination of Date Penalty set in Order Service SSO Violations Failure to maintain 1. Notice of Non- Within 14 Days Of WWTP Lab Maintain adequate Second Notice of Grease Traps Compliance or Violation Discovery Of Supervisor pumping schedule Violation with (commercial food and, Discharge; Penalty for all grease traps Penalty Double preparation) 2. Penalty Assessed Assessed within 1 and maintain a log the Previous resulting in SSO or $300 or pump out fee, Year of NOV of service records Penalty; Plus Fine blockage which ever is greater Assessed by State for SSO Discharge of any 1. Notice of Violation and, Within 14 Days Of Director Ensure proper Possible material into the 2. Penalty Assessed to Discovery Of training of all Termination of sewer system include any or all of the Discharge; Penalty personnel or Service which causes following: Assessed within 1 contractors; blockage or $300 or pump out fee, Year of NOV Maintain adequate damage to which ever is greater; repair site housekeeping; equipment or replacement costs to Install any physical resulting in an SSO equipment; environmental controls or (including but not cleanup costs; Fine processes changes limited to grease, Assessed by State for SSO needed to prevent debris, sand and recurrence gravel, rags and towels City of Thomasville, ERP Page: 10 Effective Date: 9-15-2007 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources June 5, 2007 Misty Conder Laboratory Supervisor PO Box 368 Thomasville, NC 27361 Subject: Pretreatment Receipt of Sewer Use Ordinance City of Thomasville Davidson County NPDES #: NCO024112 Dear Ms. Conder: Coleen H. Sullins Director Division of Water Quality RECFIVE0 N.C. D'- 4... of ENR JUN 0 6 ?w Winston-Saalem Regional office The PERCS Unit of the Division of Water Quality has received the Sewer Use Ordinance (SUO)draft by the City of Thomasville as part of a Pretreatment Program. This SUO draft was received on June 1,2007. Required changes were made. The review indicates that the SUO draft is adequate and meets the minimum requirements of 15A NCAC 2H .0900 and 40 CFR 403. An adoption date will be recorded in the Divisions Database upon receipt of a signed SUO. Thank you for your cooperation with the Pretreatment Program. If you have any questions or comments, please contact Thomas Ascenzo at (919) 733-7083, ext 526 [email: Tom.Ascenzo@ncmail.net] or Jeff Poupart, Unit Supervisor at (919) 733-5083, ext. 527 [email: Jeff.Poupart@ncmail.net]. Sincerely, ;3�// 1��4 41--- Coleen H. Sullins ta/thomasville_SUO_01 Cc: Central Files Jen Carter WSRO Thomas Ascenzo, PERCS WlbrthCarolina iurally NC DWQ/PERCS 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5083 Customer Service Internet: h2o.enr.state.nc.us/PERCS/ 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-0059 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper ,f DU)a--i lag - The Honorable Joe G. Bennett, Mayor City of Thomasville Post Office Box 368 Thomasville, North Carolina 27361-0368 Dear Mayor Bennett: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources December 21, 2006 Alan W. Klimek, P.E. Director Division of Water Quality RECEIVED N.C. Dept. of ENR DEC 2 7 20M Winstoe S, Regicnz SUBJECT: Authorization to Construct A to C No. 024112A03 City of Thomasville Hamby Creek WWTF Improvements Davidson County Project No. CS370619-02 A letter of request for Authorization to Construct was received on December 15, 2006, by the Division, and final plans and specifications per negotiations with contractor for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the construction of modifications to the existing 4 MGD Hamby Creek Wastewater Treatment Plant, with discharge of treated wastewater into Hamby Creek in the Yadkin -Pee Dee River Basin. This authorization results in an increase in design and permitted capacity to 6 MGD, and is awarded for the construction of the following specific modifications: New influent filter screenin.Z equipment; new solids classifier grit removal system; new oxidation ditch waste treatment system for biological nutrient removal; new fina clarifiers; new effluent filters; new UV disinfection system; new effluent metering station; new post aeration system; a solids separation system consisting of a new metal building (1,800 sq. foot) with all solids separation system equipment, two existing aeration tanks modified to perform as interchange tanks (57,600 cft. each with aeration and mixing equipment, provision of two - 3 MGD-RAS pumps; addition of a 15 H mixer an eca r to digester number 1; a flocculation clarifer; new submersible pump return sludge pumping stations; new emergency power generating system; new medium voltage distribution system; upgraded chemical storage and feed facilities; a new laboratory and administration building addition (960 sq. foot); new controls; instrumentation and SCADA system; two 350 gpm plant water reuse pumps and associated waterline; an all associated site work, piping and appurtenances pursuant to the application received on December 15, 2006, and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment and Natural Resources. av, P hCarolma _ )atura!!y North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: h2o.enr.state.nc.us 512 N. Salisbury St. Raleigh. NC 27604 FAX (919) 733-2496 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/109/6 Post Consumer Paper NS The Honorable Joe G. Bennett, Mayor December 21, 2006 Page 2 This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0024112 issued June 27, 2005 and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC00241 12. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Winston-Salem Regional Office, telephone number (336) 771-4600, shall be notified at least forty-eight (48) hours in advance of operation of the installed facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to Cecil G. Madden, Jr., P.E., Construction Grants & Loans, DWQ / DENR, 1633 Mail Service Center, Raleigh, NC 27699- 1633. Upon classification of the wastewater treatment facilities by the Water Pollution Control System Operators Certification Commission (WPCSOCC), the Permittee shall designate and employ a certified operator to be in responsible charge (ORC) and one or more certified operator(s) to be back-up ORC(s) of the facilities in accordance with 15A NCAC 8G .0201. The ORC shall visit the facilities in accordance with 15A NCAC 8G .0204 or as specified in this permit and shall comply with all other conditions specified in these rules. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. During the construction of the proposed additions/modifications, the permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all times, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and, when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. rA The Honorable Joe G. Bennett, Mayor December 21, 2006 Page 3 Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Cecil G. Madden, Jr., P.E. at telephone number (919) 715-6203. Sincerely lan W. Klimek, P.E./ f ID:cgm cc: Mr. Don Garbrick, P.E., Pease Associates, Charlotte Davidson County Health Department DWQ Winston-Salem Regional Office, Surface Water Protection Technical Assistance and Certification Unit Daniel Blaisdell, P.E. Point Source Branch, NPDES Program Cecil G. Madden, Jr., P.E. Ishwar Devkota, P.E. SRF ZPIWA �Aaj7j NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor March 17, 2006 Mr. Roger Bryant City of Thomasville P. O. Box 368 Thomasville, NC 27361 William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director I fiECEiVED N.C. Dept of ENR LIAR 2 3 � i Winston-Salem Regional Office Subject: Special Order by Consent EMC SOC WQ SO4-013, Amendment 1 Hamby Creek WWTP NPDES Permit NCO024112 Davidson County Dear Mr. Bryant: Attached for your records is your copy of the signed Special Order by Consent (SOC) Amendment approved by the Environmental Management Commission. The terms and conditions of the Order are in full effect, and you are reminded that all final permit limits contained in the NPDES permit must be met except those modified by the conditions of the Order. Additionally, as specified in paragraph 2(e) of the Order, a written notice of compliance or noncompliance with any schedule date must be submitted to this office. Pursuant to amended North Carolina General Statute 143-215.31), effective January 1, 1999, water quality fees have been revised to include an annual fee for any permit covered under a Special Order by consent, in addition to the standard annual fee for the permit. The City of Thomasville will be subject to an annual SOC administration fee of $500.00, in addition to its annual permit administration fee. You will be billed for this at a later date. If you have any questions about this matter, please contact Charles Weaver at (919) 733-5083, extension 511. Sincerely, Alan W. Klimek, P.E. cc: Central Files Whgao), akm Rq#m*,Q%0J S Tedder, ; SOC Files Yvonne Martin, EPA Region 4 Jeanne Phillips 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 N. Salisbury St., Raleigh, North Carolina 27604 NofthCarohna Phone: 919-733-70151 FAX 919-733-2496 /Internet:: h2o.enr.state.nc.us ;Uzarally An Equal Opportunity/Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION COUNTY OF DAVIDSON IN THE MATTER OF NPDES PERMIT NUMBER NCO024112 HELD BY THE CITY OF THOMASVILLE SPECIAL ORDER BY CONSENT EMC SOC WQ SO4-013, Amendment I Pursuant to provisions of North Carolina General Statutes (G.S.) 143-215.2 and 143-215.67, this Special Order by Consent is entered into by the City of Thomasville, hereinafter referred to as the City, and the North Carolina Environmental Management Commission, an agency of the State of North Carolina created by G.S. 14313-282, and hereinafter referred to as the Commission: 1. The City and the Commission hereby stipulate the following: (a) The City holds NDPES Permit Number NCO024112 for operation of an existing wastewater treatment works and for making an outlet therefrom for treated wastewater into Hamby Creek, Class C waters of this State in the Yadkin -Pee Dee River Basin, but is unable to consistently comply with the Total Phosphorus seasonal limits and the Total Residual Chlorine limits as set forth in NPDES Permit Number NC0024112. Compliance will require preparation of plans and specifications for construction and operation of additional treatment works. (b) Noncompliance with final effluent limitations constitutes causing and contributing to pollution of the waters of this State named above, and the City is within the jurisdiction of the Commission as set forth in G.S. Chapter 143, Article 21. (c) The City desires to cause or allow the discharge of 0_8 MGD of additional wastewater to the treatment works, and the discharge of such additional wastewater will not result in any significant degradation to the quality of any waters. The flow is reserved as listed here: I. Sewer projects for the Trinity area will total 550,000 gallons per day (GPD). (The actual anticipated flow in only expected to be 156,500 GPD by September 2007) II. New residential and commercial connections in Thomasville will total 250,000 GPD. (d) The City has secured a grant or has otherwise secured financing for planning, design, or construction of a new or improved wastewater collection system which, once constructed and operated, will be sufficient to adequately collect wastewater presently being made tributary to the system, to the extent the City will be able to comply with final permit conditions. (e) Since this Special Order is by Consent, neither party will file a petition for a contested case or for judicial review concerning its terms. 2. The City desiring to comply with the Permit identified in paragraph 1(a) above, hereby agrees to do the following: (a) Provide the Winston-Salem Regional Office of the North Carolina Division of Water Quality (DWQ), located at 585 Waughtown Street, Winston-Salem, NC 27107, with a list of all additions of flow under the City's Special Order by Consent, and update this list quarterly. (b) Undertake the following activities in accordance with the indicated time schedule: Volation Description Stipulated Penalty Failure to meet a schedule date $100/day for the first 7 days; $500.00/day thereafter Failure to maintain compliance with any modified limit contained in the SOC $1,000/violation Failure to achieve compliance with final effluent limitations at final compliance deadline $1,000 Failure to submit progress reports $50.00/day for the first seven (7) days; $250.00/day thereafter 4. The City and the Commission agree stipulated penalties are not due if the City satisfies the Division of Water Quality noncompliance was caused solely by: a. An act of God; b. An act of war; c. An intentional act or omission of a third party, but this defense shall not be available if the act or omission is that of an employee or agent of the defendant or if the act or omission occurs in connection with a contractual relationship with the City; d. An extraordinary event beyond the City's control. Contractor delays or failure to obtain funding will not be considered as events beyond the City's control; or e. Any combination of the above causes. Failure within thirty (30) days of receipt of written demand to pay the penalties, or challenge them by a contested case petition pursuant to G.S. 150B-23, will be grounds for a collection action, which the Attorney General is hereby authorized to initiate. The only issue in such an action will be whether the thirty (30) days has elapsed. 5. In accordance with provisions of G.S. 143-215.67(b) the Commission allows the City to accept the additional wastewater specified below to its waste disposal system: 0.8 MGD of additional wastewater: The nature of the additional flows is such that waste characteristics do not exceed those generally associated with domestic waste or are pretreated to domestic strengths. Waste of greater than normal domestic strength may be accepted if the parameter(s) that exceed normal domestic strength wastewater are not those for which interim limits have been developed and it can be demonstrated to the satisfaction of the Director that the additional waste will not adversely affect the treatment efficiency of the treatment system for any modified parameter or result in violation of any other permit limitation. All new and proposed industrial waste tributary to the system must be controlled using all needed mechanisms including but not limited to adoption and implementation of industrial waste control and pretreatment ordinances. No wastewater can be accepted which will allow toxic pollutants in quantities not associated with domestic wastewater characteristics, unless the acceptance of the additional wastewater can be supported through appropriate analyses acceptable to the Director. 6. This Special Order by Consent and any terms and conditions contained herein, hereby supersede any and all previous Special Orders, Enforcement Compliance Schedule Letters, terms and conditions contained therein issued in connection with NPDES Permit No. NC0024112. In the event of a Permit modification or renewal, requirements contained therein shall supersede those contained in this Special Order by Consent, except as modified and contained herein. Scheduled Activity Due Date Plans submitted to DWQ Construction Grants and Loans (Initial plans previously submitted) December 17, 2004 MET Submit the NPDES Permit application to DWQ February 28, 2005 MET Receive the new NPDES Permit for the 6 MGD Facility July 31, 2005 MET Submit the application for new loan 12 --p 57 December 31, 2005 Submit the revised plans I — ( 3 — D 6 January 20, 2006 Receive the Authorization to Construct the revised system 't- � ^ 0& February 28, 2006 Authorization to Award Contract _ o —* (o March 31, 2006 Begin construction on the WWTP upgrade .2 _ 06 April J 5, 2006 Submit status report —�� - p y-L January 31, 2007 Submit status report October 31, 2007 Submit Status report July 31, 2008 Complete construction of the WWTP upgrade April 15, 2009 Comply with final limits July 31, 2009 (c) The City shall comply with all terms and conditions of the permit except those conditions identified in paragraph 1(a) above. See Attachment A for all monitoring requirements and effluent limitations. The City may also be required to perform other additional activities as deemed necessary by the Director in future permits or administrative letters. (d) During the time in which this Special Order by Consent is effective, the City shall comply with interim effluent limitations as contained in Attachment A Under this Special Order by Consent, ONLY the parameters listed below have been modified from the most current NPDES Permit currently in effect. Parameter SOC Limit Total Phosphorus n/a Total Residual Chlorine 500ug/1 (e) No later than thirty (30) calendar days after any date identified for accomplishment of any activity listed in 2(b) above, submit to the Director of DWQ written notice of compliance or noncompliance therewith. In the case of noncompliance, the notice shall include a statement of the reason(s) for noncompliance, remedial action(s) taken, and a statement identifying the extent to which subsequent dates or times for accomplishment of listed activities may be affected. 3. The City agrees that unless excused under paragraph four (4), the City will pay the Director of DWQ, by check payable to the North Carolina Department of Environment and Natural Resources, stipulated penalties according to the following schedule for failure to meet deadlines set out in paragraphs 2(b) and 2(d), or failure to attain compliance with the effluent limitations and/or monitoring requirements contained in Attachment A. r SOC WQ SO4-013 ATTACHMENT A, (p. 1) Effluent limitations and monitoring requirements Beginning on the effective date of this SOC and lasting until the final compliance date in the SOC, the Permittee is authorized to _L_--- .-A--,....e..,.- 4r.-- -,rF it nni r., r),P F Iln«rino PfflnPnt limitgtinns and mnnitntinv requirements: E s � nt;seilyTarTi�IISrn_OR x� Aue%agtiiti tttenc�Y Samp1 , 1-12 i c pbn i - Plow 4.0 MGD Continuous Recording I or E BOD, 5-day, 20°C (Apr I - Oct 31) (Nov 1- Mar 31) 5.0 mg/L 10.0 mg/L 7.5 mg/L 15.0 mg/L Daily Composite I, E Total Suspended Solids 2 30.0 mg/L 45.0 mg/L Daily Composite I, E NH3-N, mg/L (Apr 1 - Oct 31) (Nov I- Mar 31) 2.0 mg/L 3.0 mg/L 6.0 mg/L 9.0 m g/ L Daily Composite E Fecal Coliform (geometric mean) 200/100 mL 400/100 mL Daily Grab E Dissolved Oxygen Daily average shall not be less than 6.0 mg/L Daily Grab E P H Shall be within the range of 6.0 to 9.0 standard units at all times Daily Grab E Temperature, °C Daily Grab E Conductivity, umhos/cm2 Daily Grab E Total Residual Chlorine (ug/L) 500 Daily Grab E Total Phosphorus 3 (Apr 1 - Oct 31) (Nov 1- Mar 31) N/A (mg/L) N/A (mg/L) Weekly Seasonally Weekly Seasonally Composite Calculated (3) Composite Calculated (3) E E Total Cadmium (ug/L) 2.1 15.0 Weekly Composite E Total Lead (ug/L) 2/Month Composite E Total Nickel (ug/L) 94.1 261.0 Weekly Composite E Total Cyanide4 (ug/L) 2/Month Grab E Total Chromium (ug/L) 53.5 1022.0 Weekly Composite E Total Copper (ug/L) 2/Month Composite E Total Silver (ug/L) 2/Month Composite E Total Zinc (ug/L) 2/Month Composite E Total Selenium (ug/L) 5.3 56.0 Weekly Composite E Total Mercury (ng/L) Monthly Grab E Total Nitrogen Monthly Composite E Chronic Toxicity6 Ceriodaphnia, P/F @ 90% (4) Quarterly Composite E Pollutant Scan Annually Footnote 7 E Footnotes: 1. Sample locations: I - Influent, E- Effluent. 2. The monthly average effluent BOD5 and Total Suspended Solids concentrations shall not exceed 15 % of the respective influent values. 3. Monitoring for total phosphorus shall be conducted and calculated as prescribed above and in Condition A.(3.) of NPDES permit NC0024112. 4. The quantitation level for cyanide (CN) shall be 10 µg/L. CN levels reported as less than 10 µg/L shall be considered zero for compliance purposes. 5. Ceriodaphnia P/F @ 90%; February, May, August, November; see Condition A. (4.) of NPDES permit NC0024112. 6. See Condition A. (6.) of NPDES permit NC0024112. There shall be no discharge of floating solids or visible foam in other than trace amounts. Only those parameters noted in bold have limits changed from those found in the NPDES permit. u 7. Any Violation of terms of this Special Order by Consent including paragraphs 2(b) and 2(d) above shall terminate Qaragraph five (5) of this Order and any authorized additional waste not previously connected to the system shall not thereafter be connected until the necessary sewerage system improvements have been completed and placed in operation. 8. Noncompliance with the terms of this Special Order by Consent are subject to enforcement action in addition to the above stipulated penalties, including injunctive relief pursuant to G.S. 143-215.6.(C). 9. The City, upon signature of this Special Order by Consent, will be expected to comply with all schedule dates, terms, and conditions of this document. 10. This Special Order by Consent shall expire October 31, 2009. FOR THE CITY OF THOMASVILLE: Print Na and Title of Signing Official u Date Signatu a of Si ping Official J-Z,-ok FOR THE NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION: / V'6' ret;A Chairman of the Commission Date zj /b/04 SOC WQ SO4-013 ATTACHMENT A, (p. 2) Instream monitoring requirements (a) Beginning on the effective date of this SOC and lasting until the final compliance date in the SOC, the Permittee shall perform instream sampling as specified below, unless exempted per paragraph (b) below: TIT`QRING'FREi�U,Ei�t�'' Temperature Surface 3/week Weekly U, D Dissolved Oxygen Surface 3/week Weekly U, D Fecal Coliform (geometric mean Surface 31week Weekly U, D Conductivity Surface 3/week Weekly U, D Total Phosphorus Surface Monthly Monthly U, D TKN Surface Monthly Monthly U, D NH3-N, as N Surface Monthly Monthly U, D NO2-N + NO3-N Surface Monthly Monthly U, D Chlorophyll -a Surface Monthly Monthly D (t) U: Upstream of outfall 001 at Baptist Children's Home Road. D: Downstream at NCSR 2017 and on Abbotts Creek at Center Street below the confluence with Leonard Creek. (b) Coordinated Instream Monitoring Program, Yadkin -Pee Dee River Basin Association. The Permittee shall be provisionally exempted from the instream monitoring requirements specified in paragraph (a) above, so long as the Permittee remains a party in good standing in an active instream monitoring Memorandum of Agreement signed with the Division. If the Permittee's participation in the MCA is terminated, the requirements in paragraph (a) shall be reinstated immediately and automatically. (c) Notification of Terminated Membership. If the Permittee's participation in the MCA is terminated for any reason, the Permittee shall notify the Division in writing within five (5) working days, unless the termination is initiated by the Division. ■ Complete items 1, 2, and 3. Also complete item 4 if Restricted Delivery is desired. ■ Print your name and address on the reverse so that we can return the card to you. ■ Attach this card to the back of the mailpiece, or on the front if space permits. 1. Article Addressed to: Mr. Kelly Craver, Manager City of Thomasville PO Box 368 Thomasville, NC 27361-0368 A. Sign re n Agent C� -❑ Addressee B. eived by fPrin me) C. Date of Deliver nat4 D. Is delivery addre is different from item 1? ❑ Yes If YES, enter delivery address below: ❑ No 3. Se e Type Vertified Mail ❑ Express Mail ❑ Registered ❑ Return Receipt for Merchandise ❑ Insured Mail ❑ C.O.D. 4. Restricted Delivery? (Extra Fee) ❑ Yes 7011 1570 0001 8546 0602 PS Form 3811, February 2004 Domestic Return Receipt 4L �`�+� ��L� 102595-02-M-154 UNITED STATES i , V. f _RVICE ,_... 4 PM _r t First -Class Mail Postage & Fees Paid USPS Permit No. G-10 • Sender: Please print your name, address, and ZIP+4 in this box • N DIVISION OF WATER RESOURCES Water Quality Regional Operations NgTON 450 West Hanes Mill Road, Suite 300 �tpNP� Winston-Salem, NC 27105