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HomeMy WebLinkAboutNCGNE1092_COMPLETE FILE - HISTORICAL_20151023STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. NCGNE DOC TYPE rTIHISTORICAL FILE DOC DATE �,oI YYYYMMDD I\ METAL E M!!l INDUSTRIES INC. October 15, 2015 North Carolina Department of Environment & Natural Resources Stormwater Permitting Unit Program Division of Energy, Mineral, and Land Resources 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Re: Metal Industries, Inc. of North Carolina Stormwater No Exposure Certification Dear Stormwater Permitting Unit, On behalf of Metal Industries, Inc. of North Carolina, please find attached the National Pollutant Discharge Elimination System No Exposure Certification for Exclusion NCGNE0000, facility maps, and the Storm Water Pollution Prevention Plan. All industrial materials and activities at this site are protected by a storm water resistant shelter to prevent exposure to rain, snow, snowmelt, and/or runoff. There are no discharges of storm water contaminated by exposure to industrial activities or materials from the industrial facility or site. Metal Industries' facility is located at 896 Rutherford Road, Marion, North Carolina 28752. If there are any concerns, please contact me by phone at 727 424-7501. Sincerely, a Howard Loy Director of Chemical & Environmental Engineering Cc; Jay Poppleton Luis de Andino Steve Brush Reoehred Nnv 10 2015 Land quality Section Asheville RECF-IVED OCT 232015 1ENR-LAND QUALITY ror� R PERMITTING 861 N. Hercules Ave. • P.O. Box 4490 (33758-4490) • Clearwater, FL 33765 • (727) 461-0501 Division of Energy, Mineral and Land Resources Land Quality Section NC®ENR National P01111tant Discharge Elimination System No .c«a--oErwn. -w NO EXPOSURE CERTIFICATION for Exclusion EnviROn NErrt wn0 NI]1,RAL RESWRCE9 NCGNE0000 FOR AGENCY USE ONLY Dale Received Year Month Da Cenificale of Covers •e - RECEIVI=n National Pollutant Discharge Elimination System application for exclusion from �y5 rmwater Permit based on NO EXPOSURE: vZ 3 2015 r+r-. — �t1R-Lev Submission of this No Exposure Certification constitutes notification that your facility-d66`s;notirequire a permit for stormwater discharges associated with industrial activity in the State of North Carolina because it qualifies for a no exposure exclusion. A condition of no exposure at an industrial facility means all industrial materials and activities are protected by a storm resistant shelter (with some exceptions) to prevent exposure to rain, snow, snowmelt, andlor runoff. For permitted facilities in North Carolina, DEMLR must approve your application for No Exposure Certification before this exclusion is effective. Until you are issued a No Exposure Certification and your NPDES permit is rescinded, your facility must continue to abide by the terms and conditions of the current permit. Industrial materials or activities include, but are not limited to: material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. Material handling activities include the storage, loading and unloading, transportation, or conveyance of any raw material, intermediate product, final product or waste product. A storm resistant shelter is not required for the following industrial materials and activities: drums, barrels, tanks, and similar containers that are tightly sealed, provided those containers are not deteriorated and do not leak. "Sealed" means banded or otherwise secured and with locked or non -operational taps or valves; adequately maintained vehicles used in material handling; and final products, other than products tha t would be mobilized in stormwater discharges (e.g., rock salt). A No Exposure Certification must be provided for each facility qualifying for the no exposure exclusion. In addition, the exclusion from NPDES permitting is available on a facility -wide basis only —not for individual outfalls. If any industrial activities or materials are, or will be, exposed to precipitation, the facility is not eligible for the no exposure exclusion. By signing and submitting this No Exposure C ertification form, you certify that a condition of no exposure exists at this facility or site and are obligated to comply with the terms and conditions of40 CFR 922.26(g). If approved, your conditional no -exposure exclusion must be self re -certified at least annually. Please see information here: http://portal.ncdenr.org/web/Ir/npdes-stormwater For questions, please contact the DEMLR Regional Office for your area. (See page 6) (Please print or type) 1) Mailing address of ownerloperator (address to which all certification correspondence will be mailed): Metal Industries, Inc. of North Carolina ' Oniacc? -o Howard Loy Street Address-: P. 0, Box 4490 - -.Y NOV 1 (bt9015 `# r _.: Clearwater State Florida ZIP Code 33758 4490 Telephone fVo~_ (727) 424-7501 Fax: (727) 442-2007 Land Quailty Section Asheville Page 1 of 7 SWU-NCGNE Last revised 515I2015 0 0 NCGNE0000 No Exposure Certification 2) Location of facility producing discharge: Facility Name Metal Industries, Inc. of North Carolina Facility Contact Steve Brush Street Address 896 Rutherford Road City Marion State NC ZIP Code 28752 County 1 i, C' ' ' I McDowell Telephone No. (828) 652-1424 Fax: (828) 659-1487 3) Physical location information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). South of US Highway 221 (A copy of a map with the facility clearly located on it should be included with the certification application.) 4) Is the facility located on Native American Lands? ❑Yes N No 3 !!U_ ! ` � n(h wf I oI q !G� ^d�/`�� 6) Is this a Federal facility? ❑ Yes IN No 6) Latitude 35' 40' 36.12" Longitude 81' 58' 59.88' (deg., min., seconds) 7) This NPDES No Exposure Exclusion application applies to which of the following: ❑ New or Proposed Facility Date operation is to begin * Existing Date operation began June 2005 ❑ Renewal of existing No Exposure Certification Certification No.: NCGNE 8) Was this facility or site ever covered under an NPDES Stormwater Permit? ❑ Yes IN No If yes, what is the NPDES Perm it Number? 9) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 3 4 4 6 10) Provide a brief description of the types of industrial activities and products produced at this facility: Manufacture grilles, registers, and air distribution products. 11) Does this facility have any Non -Discharge permits (ex: recycle permits)? 129 No ❑ Yes If yes, list the permit numbers for all current Non -Discharge permits for this facility: SWU-NCGNE ,Page 2 of 7 voibsa y1ftu.0 bnaj 9111t,f> kA Last revised 5/5/2015 NCGNE0000 No ExposurArtification 0 Exposure Checklists (12. - 14.) 12) Are any of the following materials or activities exposed to precipitation, now or in the foreseeable future? (Please check either "Yes" or "No.") If you answer "Yes" to any of these items, you are not eligible for the no exposure exclusion. a. Using, storing, or cleaning industrial machinery or equipment, and areas where ❑ Yes ® No ❑ NIA residuals from using, storing or cleaning industrial machinery or equipment remain and are exposed to stormwater b. Materials or residuals on the ground or in stormwater inlets from spills/leaks ❑ Yes ® No ❑ NIA c. Materials or products from past industrial activity ❑ Yes ® No ❑ NIA d. Material handling equipment (except adequately maintained vehicles) ❑ Yes ® No ❑ NIA e. Materials or products during loadinglunloading or transporting activities ❑ Yes ® No ❑ NIA f. Materials or products stored outdoors (except final products intended for outside ❑ Yes IN No ❑ NIA use [e.g., new cars] where exposure to stormwater does not result in the discharge of pollutants) g. Materials contained in open, deteriorated or leaking storage drums, barrels, tanks, ❑ Yes ® No ❑ NIA and similar containers h. Materials or products handled/stored on roads or railways owned or maintained by ❑ Yes M No ❑ NIA the discharger i. Waste material (except waste in covered, non -leaking containers [e.g., dumpsters]) ❑ Yes in No ❑ NIA j. Application or disposal of process wastewater (unless otherwise permitted) ❑ Yes ® No ❑ NIA k. Particulate matter or visible deposits of residuals from roof stacks and/or vents not ❑ Yes IN No ❑ NIA otherwise regulated (i.e., under an air quality control permit) and evident in the stormwater outflow I. Empty containers that previously contained materials that are not properly stored ❑ Yes IN No ❑ NIA (i.e., not closed and stored upside down to prevent precipitation accumulation) m. For any exterior ASTs, as well as drums, barrels, tanks, and similar containers ❑ Yes M No ❑ NIA stored outside, has the facility had any releases in the past three (3) years? 13) Above Ground Storage Tanks (ASTs): If you answer "No" to any of the following items, you are not eligible for the no exposure exclusion. a. Are exterior ASTs or piping free of rust, damaged or weathered coating, pits, or ❑ Yes ❑ No Q� NIA deterioration, or evidence of leaks? b. Is secondary containment provided for all exterior ASTs? If so, is it free of any ❑ Yes ❑ Nc 2] NIA cracks, holes, or evidence of leaks, and are drain valves maintained locked shut? Page 3 of 7 S1Rll r_Nrr.NF i Alt rpvicPH 515l�fS1 S 1 NCGNE0000 No Exposure Certification 14) Secondary Containment: If you answer "No" to any of the following items, you are not eligible for the no exposure exclusion. a. Is secondary containment provided for single above ground storage containers (including drums, barrels, etc.) with a capacity of more than 660-gallons? b. Is secondary containment provided for above ground storage containers stored in close proximity to each other with a combined capacity of more than 1,320- gallons? c. Is secondary containment provided for Title III Section 313 Superfund Amendments and Reauthorization Act (SARA) water priority chemicals"? d. Is secondary containment provided for hazardous substances" designated in 40 CFR §116? e. Are release valves on all secondary containment structures locked? 15) Hazardous Waste: a. Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? b. Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? c. Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of hazardous waste? If you answered yes to questions b, or c., please provide the following information: Type(s) of waste: How is material stored: Where is material stored: How many disposal shipments per year: Name of transport I disposal vendor: _ Vendor address: Footnotes to Questions 14) c. $ d. ❑ Yes ❑ No M NIA ❑ Yes ❑ No ill NIA ❑ Yes ❑ No M NIA ❑ Yes ❑ No M NIA ❑ Yes ❑ No M NIA ❑ Yes M No ❑ NIA ❑ Yes M No ❑ NIA ❑ Yes M No ❑ NIA "Note that amounts below the 660-gallon (single) and 1,320-gallon (combined) bulk storage minimums require secondary containment. However, some exceptions may be made for de minimis amounts of certain substances, and/or other qualifiers, as described in the exemptions from reporting requirements of Title III SARA 313 in 40 CFR §372.38. **Note that amounts below the 660-gallon (single) and 1,320-gallon (combined) bulk storage minimums require secondary containment. However, some exceptions may be made for amounts less than the Reportable Quantities of the hazardous substances listed in 40 CFR §117.3. Page 4 of 7 CW1 I_NC'.r W P I act ravicari ri/SOM 5 NCGNE0000 No ExposureOrtification 0 16) Other information: If you answer "Yes" to any of the following items, you might not be eligible for the no exposure exclusion. A more in-depth evaluation of the site circumstances may be required. a. Does your facility store used, recycled, or otherwise reclaimed pallets outside? ❑ Yes ® No ❑ NIA b. Does your facility have coal piles on site? c. Does your facility store other fuel sources outside in piles, such as wood chips, sawdust, etc.? d. Does your facility have air emissions associated with its industrial activity (e.g., degreasing operations, plating, painting and metal finishing)? If so, describe the industrial activity: Powder coat with booth air filters to eliminate emissions. e. If you answered yes to d., are those emissions permitted by an Air Quality Permit? Please specify: Air Permit 09530R02 f. Please list any other environmental program permits (federal, state, etc.) not specified earlier in this application (such as Hazardous Waste Permits, etc.): Permit: Program: Permit: Program: Permit: Program: Permit: Program: Permit: Program: Permit: Program: Permit: Program: ❑ Yes ® No ❑ NIA ❑ Yes ® No ❑ NIA M Yes ❑ No ❑ NIA ®Yes ❑ No ❑ NIA Page 5 of 7 cw1 I_Nr;r:NF I act ravicarl JUR19111.6; 0 0 NCGNE0000 No Exposure Certification 17) Certification: certify under penalty of law that I have read and understand the eligibility requirements for claiming a condition of "no exposure" and obtaining an exclusion from NPDES stormwater permitting. I certify under penalty of law that there are no discharges of stormwater contaminated by exposure to industrial activities or materials from the industrial facility or site identified in this document (except as allowed under 40 CFR 122.26(g)(2)). I understand that I am obligated to submit a no exposure certification form once every five (5) years to the North Carolina Division of Water Quality and, if requested, to the operator of the local municipal separate storm sewer system (MS4) into which the facility discharges (where applicable). I understand that I must allow the North Carolina Division of Water Quality, or MS4 operator where the discharge is into the local MS4, to perform inspections to confirm the condition of no exposure and to make such inspection reports publicly available upon request. In the event that the site no longer qualifies for a No Exposure Exclusion, I understand that I must obtain coverage under an NPDES permit prior to any point source discharge of stormwater from the facility. Additionally, I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing; Title: Treasurer-/ AssistantSecretar] (Signature of Jay Poppteton i[1111If61MIIR (Date Signed) Please note: This application for the No Exposure Exclusion is subject to approval by the NCDENR Regional Office prior to issuance. The Regional Office may inspect your facility for compliance with no exposure conditions prior to that approval. The Regional Office may also inspect your facility at any time in the future for compliance with the No Exposure Exclusion. North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsities, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). There is currently no fee for a No Exposure Exclusion. Page 6 of 7 S1All I_N('f:NF I ae} ravie[+ri r,1.r,19M F NCGNE0000 No ExposureOrtification 0 Final Checklist This application should include the following items: El This completed application and all supporting documentation. * A map with the location of the facility clearly marked. If the site currently has an NPDES Stormwater Permit, be sure to indicate the permit number in Question 8. Mail the entire package to: Stormwater Permitting Unit Program Division of Energy, Mineral and Land Resources 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Note The submission of this document does not guarantee the issuance of a No Exposure Exclusion. For questions, please contact the DEMLR Regional Office for your area. DEMLR Regional Office Contact Information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office ......... (919) 807-6300 Page 7 of 7 SYIIlI I_Nf:f;NF I ncf ravioad stx;on1 F �4v iv a T, A Z METAL INDUSTRIES, INC. of NC ► SITE MAP revised 10/15/2015 LATITUDE 350 40' 36.12" LONGITUDE 810 58' 59.88" US Hiohwav 221 Young's Creek —. ------------------------------------------------------------------------------------------------------------------------------------------------------------------ r ------------------- discharge point 001 X i 1.61 acres paved g ravel gravel shipping 2.87 acre production building i x sealed chemical drums receiving i grass sealed oil drums x covered dumpsters gravel on paved pad 11.77 acres grass +gravel grass --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- property boundary scale 100 feet N i METAL INDUSTRIES, INC. of NC DETAILED FACILITY MAP revised 10/15/2015 ------------------------------ ------------------- ----------------------------------- -US Highway221------------------------------------------------------ -- - - - - - - - - - - - - - - - - - - - - - - - - - - - ----------------- Young's Creek ------------------------------------------------------------------------------------------------------------------------------------------------- -------------- paved parking paved parking 9 gravel 46 grass T N fence drain gravel I grass -------------- drain ------------ drain gravel 1 P J 0 METAL INDUSTRIES, INC. of NC 896 Rutherford Road Marion, NC 28752 STORM WATER POLLUTION PREVENTION PLAN Revised 9/22/2010, 6130/2011, 7/30/2012, 10/23/2013, 1019/2014, 10/15/2015 No Exposure Certification EMERGENCY CONTACT Plant (828) 652-1424 Steve Brush, Plant Manager (828) 337-9588 Steve Luckadoo, Maintenance (828) 652-1424 Tim Pittman, Quality/Safety (828) 803-0705 Howard Loy, Director of Chemical & Environmental Engineering (727) 424-7501 Luis de Andino, Regional Chemical & Environmental Manager (727) 415-7135 NOV Land Q088s1 iswft RECEIVED OCT 2 3 2015 OENR-LAND QUALITY STORMINATER PERMITTING 11 METAL INDUSTRIES, INC. of NC Completed By: Howard Loy POLLUTION PREVENTION TEAM Title: Director of Chemical & Environmental MEMBER ROSTER Engineering Worksheet #1 Date: revised 10/15/2015 Leader: Howard Loy Title: Director of Chemical & Environmental Engineering Cell Phone: (727) 424-7501 Responsibilities: Direct all stages of plan development and implementation; annual review and revise written plan; submit reports; schedule and conduct inspections/grab samples; evaluate plan modifications, revisions, options, and improvements. Members: Title: Regional Chemical &Environmental Manager (1) Luis de Andino Cell Phone: (727) 415-7135 Responsibilities: Manage all stages of plan development & implementation; schedule & conduct inspections, assessments, & grab samples; coordinate & implement modifications and improvements; train associates in proper handling of material I process operation, grab sampling, and emergency spill response; inform associates of changes in procedures. (2) Steve Brush Title: Plant Manager Cell Phone: (828) 337-9588 Responsibilities: Spill response coordinator; organize associates work schedule and training program; coordinate maintenance and improvement projects; suggest modifications and improvements. (3) Steve Luckadoo Title: Maintenance Phone: (828) 652-1424 Responsibilities: Conduct inspections/grab samples; supervise maintenance, process operation, and housekeeping; suggest modifications and.i,1mprovements; emergency spill res �.. ember. �' � 1 � I tom.. - 1 J.� �1"+.._ ry _,mow.. • .� (4) Tim Pittman Title: Quality/Safety 'Al e. Phone: (828) 803-0705 b. Responsibilities: Conduct inspections/grab samples; coordinate maintenance r perraa4, and housekeeping; suggest modifications and improvements; emergency spill response team member. 0 0 METAL INDUSTRIES, INC. of NC POLLUTION PREVENTION TEAM ORGANIZATION CHART revised 10/15/2015 Director of Chemical & Plant Manager Environmental Engineering Site Coordinator Program Coordinator Steve Brush Howard Loy Regional Chemical & Environmental Manager Quality/Safety Assistant Program Coordinator Tim Pittman Luis de Andino Maintenance Steve Luckadoo METAL INDUSTRIES, INC. of NC Worksheet #2 DEVELOPING A SITE MAP Completed by: Howard Loy Title: Director of Chemical & Environmental Engineering Date: revised 10/15/2015 Instructions: Draw a map of your site including a footprint of all buildings, structures, paved areas. and parking lots. The information below describes additional elements by EPA's General Permit. EPA's General Permit requires that you indicate the following features on your site map: All outfalls and storm water discharges • Drainage areas of each storm water outfall • Structural storm water pollution control measures, such as: - Flow diversion structures - Retention/detention ponds - Vegetative swales - Sediment traps • Name of receiving waters (or if through a Municipal Separate Storm Sewer System) Locations of exposed significant materials • Locations of past spills and leaks • Locations of high risk, waste generating areas and activities common on industrial sites such as: - Fueling stations - Vehicle/equipment washing and maintenance areas - Area for unloading/loading materials - Above ground tanks for liquid storage - Industrial waste management areas (landfills, waste piles, treatment plants, disposal areas) - Outside storage areas for raw materials, by products, and finished products - Outside manufacturing areas - Other areas of concern (specify: } 4 METAL INDUSTRIES, INC. of NC DETAILED FACILITY MAP revised 10115/2015 ----------------------------------- ------------USiiighway221--------- T g ravel grass T Young's Creek------- -------------------------------------------------------------------------------------------------------------------------------------------------' ------------------- T T paved parking paved parking N T grass fence drain gravel 11 ---------------------------- drain drain gravel T 0 5 METAL INDUSTRIES, INC. of NC SITE MAP revised 10/15/2015 LATITUDE 350 40' 36.12" LONGITUDE 810 58' 59.88" US Highway 221 Young's Creek ------ ------------------------------------- - ---------- I i I T i 1.61 acres paved I gravel gravel shipping 2.87 acre production building discharge point 001 X ----------------------- t x sealed chemical drums receiving T grass sealed oil drums x covered dumpsters gravel on paved pad 11.77 acres grass +gravel grass ------------------------------------------- -------------------------------- --------------------------------------------------- -------- --------------------------------- ----- --------- -- - property boundary SCALP. 100 feet N T 11, 0 METAL INDUSTRIES, INC. of NC STORM WATER POLLUTION PREVENTION PLAN COMPARISON WITH PREPAREDNESS, PREVENTION, & CONTINGENCY PLAN revised 10/15/2015 1. Metal Industries, Inc. of NC has a Preparedness, Prevention, & Contingency Plan established and implemented. 2. The same Program Coordinators, Site Coordinators, and Chemical Handlers identified in the Preparedness, Prevention, & Contingency Plan will have similar Storm Water Pollution Plan responsibilities. 3. The training program for the Storm Water Pollution Prevention Plan will be conducted concurrently with the training program for the Preparedness, Prevention, & Contingency Plan. 4. The emergency contacts and notification for the Storm Water Pollution Prevention Plan and the Preparedness, Prevention, & Contingency Plan will be identical. 5. The chemical spill response procedures for the Preparedness, Prevention, & Contingency Plan will be the same for the Storm Water Pollution Prevention Plan. 6. The Storm Water Pollution Prevention Plan, and the Preparedness, Prevention & Contingency Plan are to be referred to interchangeably. METAL INDUSTRIES, INC. of NC MATERIAL INVENTORY Worksheet #3 Completed by: Howard Loy Title: Director of Chemical & Environmental Engineering' Date: revised 10/15/2015 Instructions: List all material used, stored, or produced onsite. Assess and evaluate these materials for their potential to contribute pollutants to storm water runoff. Also complete Worksheet 3A if the material has been exposed during the last 3 years. Material Purpose/location Quantity unitslmonth Quantity exposed in last 3 years Likelihood of contact with storm water. If yes, describe reason Past significant spill or leak Used Produced Stored Yes No Steel Parts - Stock, Production 63 tons 16 tons 0 No, stored inside building X Aluminum Parts - Stock, Production 12 tons 6 tons 0 No, stored inside building X Plastic Parts - Stock, Production < 1 ton < 1 ton 0 No, stored inside building X Chemicals Process- Storage, Production < 1 drum < 1 drum 0 No, stored inside building X Paint Paint - Storage, Production 162 spray cans 48 spray cans 0 No, stored inside building X Powder Coat Coating - Storage, Production 6 boxes 30 boxes 0 No, stored inside building X Oil Lube - Storage, Production < 1 drum 2 drums 0 No, stored inside building X Wood Pallets, Building- Production 950 pallets 475 pallets 0 No, stored inside building X �J L METAL INDUSTRIES, INC. of INC Worksheet #3A DESCRIPTION OF EXPOSED SIGNIFICANT MATERIAL Completed by: Howard Loy Title: Director of Chemical & Environmental Engineering Date: revised 10/15/2015 Instructions: Based on your material inventory, describe the significant materials that were exposed to storm water during the past three years and/or currently exposed. For the definition of "significant materials" see page 5 of this summary. Description of exposed Period of Quantity Location (as Method of Storage or Description of Material Management Practice (e.g., pile significant material Exposure Exposed indicated on the Disposal (e.g., pile, drum, covered, drum sealed) site map) tank) none 0 0 Drums are sealed & covered inside of roofed building with concrete floor containment. Dumpsters are covered and located on pavement. Production occurs inside of roofed building with concrete floor containment. Material is stored inside of roofed building with concrete floor containment. Inventory is kept to a minimum & reviewed monthly. Routine cleanup & housekeeping. 11 E • METAL INDUSTRIES, INC. of INC LIST OF SIGNIFICANT SPILLS AND LEAKS Worksheet #4 Completed by: Howard Loy Title: Director of Chemical & Environmental Engineering Date: revised 10/15/2015 Directions: Record below all significant spills and significant leaks of toxic or hazardous pollutants that have occurred at the facility in the three years prior to the effective date of the permit. Minor spills in containment area were cleaned up immediately. Definitions: Significant spills include, but are not limited to, releases of oil or hazardous substances in excess of reportable quantities, 1st Year Prior Descri tion Res onse Procedure Date moldaylyr Spill Leak Location (as indicated on site ma Type of Material Quantity Source, if known Reason Amount of material recovered Material No Longer exposed to storm water true/false Preventive measures taken none 2nd Year Prior Description Res onse Procedure Date moldaylyr Spill Leak Location (as indicated on site ma Type of Material Quantity Source, if known Reason Amount of material recovered Material No Longer exposed to storm water true/false Preventive measures taken none 3rd Year Prior Descri tion Response Procedure Date moldaylyr Spill Leak Location (as indicated on site ma Type of Material Quantity Source, if known Reason Amount of material recovered Material No Longer exposed to storm water truelfalse Preventive measures taken none 10 METAL INDUSTRIES, INC. of NC Worksheet#5 NON -STORM WATER DISCHARGE ASSESSMENT AND CERTIFICATION Completed by Howard Loy Title: Director of Chemical & Environmental Engineering Date: revised 10/15/2015 Date of Test or Outfall Directly Observed Dudng Method Used to Test or Describe Results from Identify Potential Name of Person Who Evaluation the Test (identify as indicated on Evaluate Discharge Test for Presence of Non Significant Sources Conducted the Test for the site ma Storm Water Dischar a Evaluation Plant perimeter & Chemicalloil drums, tanks, 3/19/2014 storm water drains Visual Inspection No discharge compressor, wastewater, Luis de Andino scra D. & garbage Plant perimeter & Chemicalloil drums, tanks, 912412014 storm water drains Visual Inspection No discharge compressor, wastewater, Luis de Andino scrap, & garbage Plant perimeter & Chemicalloil drums, tanks, 3/11/2015 storm water drains Visual Inspection No discharge compressor, wastewater, Luis de Andino scrap, & garbage Plant perimeter & Chemicalloil drums, tanks, 7121/2015 storm water drains Visual Inspection No discharge compressor, wastewater, Luis de Andino scrap, & garbage CERTIFICATION I, Jay Poppleton (responsible corporate official), certify under penaity of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who managed the system or those persons directly responsible for gathering the information, the information submitted is the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. A. Name & Official Title (type or print) B. Area Code and Telephone No. Jay Poppleton, Treasurer/Assistant Secretary (727) 461-0501 C. Signature r„ D. Date Signed 10/15/2015 0 0 11 METAL INDUSTRIES, INC. of NC I Worksheet #6 NON -STORM WATER DISCHARGE ASSESSMENT & FAILURE TO CERTIFY NOTIFICATION Completed by: Howard Loy Title : Director of Chemical & Environmental Engineering Date : revised 10/15/2015 Directions: If you cannot feasibly test or evaluate an outfall, fill in the table below with the appropriate information and sign this form to certify the accuracy of the included information. List all outfalls not tested or evaluated, describe any potential source of non -storm water pollution from listed outfalls, and state the reason(s) why certification is not possible. Use the key from your site map to identify each outfall. Important Notice: A copy of this notification must be signed and submitted to the Director within 180 days of the effective date of this permit. Identify Outfall Not Tested/Evaluated Description of Why Certification Description of Potential Sources of Is infeasible Non -Storm Water Pollution None CERTIFICATION I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to ensure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations, and that such notification has been made to the Director within 180 days of date permit was issued), the effective date of this permit. A. Name & Official Title (type or print) B. Area Code and Telephone No, C. Signature D. Date Signed tti • N METAL INDUSTRIES, INC. of NC Worksheet #7 POLLUTANT SOURCE IDENTIFICATION Completed by: Howard Loy (Section 2.2.6) Title : Director of Chemical & Environmental Engineering Date ; revised 10/15/2015 Instructions: List all identified storm water pollutant sources and describe existing management practices that address those sources. In the third column, list BMP options that can be incorporated into the plan to address remaining sources of pollutants. Storm Water Pollutant Sources Existing Management Practices Description of New BMP Options 1. Chemical I Oil storage Drums are sealed and covered. - Continue existing management practices. Stored inside roofed building with concrete floor containment. Drip pans for dispensing. 2. Wash -line Visual inspect/repair leaks. Continue existing management practices. Located inside roofed buildina with concrete floor containment 3. Paint Booths Routine!y replace air filters in powder coat and spray can booths. Continue existing management practices. 4. Trash dumpsters Dispose trash in covered dumpsters on pavement. Continue existing management practices. Routine schedule pickup before overfilling. 5. Aluminum 1 Steel stock Store inside roofed building with concrete floor containment. Continue existing management practices. 6. Grass area Maintain grounds in good condition. Continue existing management practices. Re-sod/seed bare spots as needed. 7. Scrap aluminum 1 steel Recycle material. Continue existing management practices. Store in covered dumpsters on pavement. Routine schedule pickup before overfilling, 8. Compressor condensate Collect condensate in drums. Continue existing management practices. Remove oil with absorbent pads. , . Dispose of pads as oily rags for reclaim energy. Discharge wastewater to municipal wastewater treatment facility. 9. Emptied drums Completely empty drums into process tank and rinse out before Continue existing management practices. recycling as scrap. Cut out ends and crush drums before disposal. 10. Waste oil Collect waste oil and send to oil recycler. Continue existing management practices. Store inside roofed building with concrete floor containment. Routine schedule pickup before overfilling. 13 METAL INDUSTRIES, INC. of NC DESCRIPTION OF STORM WATER MANAGEMENT MEASURES revised 10/15/2015 1. CHEMICAL/OIL STORAGE - All chemicals are stored inside roofed building with concrete floor containment. All drums are labeled according to the Hazardous Material Identification System and sealed with lids or bungs except when being dispensed. 2. CHEMICAL INVENTORY - Chemical inventory has been kept to a minimum by establishing reorder quantities of high volume items to one month supply on hand. Facility use common chemicals to eliminate duplicate stocking of chemicals. Monthly chemical inventory identifies usage trends. 3. CHEMICAL LEAKS AND SPILLS - The spill response team has been trained and provided with dedicated emergency equipment to handle chemical leaks and spills. Collection containers, absorbent material, shovels, and safety equipment are located in the chemical storage area. Spill response procedures will be incorporated from the existing Preparedness, Prevention, and Contingency Plan. 4. WASH -LINE — Located inside of roofed building with concrete floor containment. All wastewater is discharged to municipal wastewater treatment facility. 5. PAINT BOOTHS — Routinely replace air filters in powder coat and spray can paint booths. 6. HAZARDOUS CHEMICALS - Parts cleaning baths contain safe aqueous solutions. All new chemicals must be approved by Program Coordinator for low toxicity before material is order. 7. RECYCLED MATERIAL - Scrap steel, aluminum, cardboard, and oil are being recycled to reduce waste discharge and accumulation. Covered scrap dumpsters located on pavement are scheduled for routine emptying before overfilling. 8. EMPTIED DRUMS - All drums have been completely emptied into the chemical process and rinsed clean before being disposed. Extra drums have their ends cut out and flattened before recycling as scrap. 9. GARBAGE DUMPSTER - Covered garbage dumpsters located on pavement are scheduled for routineemptying before overfilling. 10. TRASH DRUMS - All trash drums are stored inside roofed building with concrete floor containment for routine emptying before overfilling. 11. EROSION AND SEDIMENTATION - Grounds have been graded and the grass has been maintained to reduce potential for erosion and sedimentation. Install bales of hay or silt screen as needed. 12. COMPRESSOR CONDENSATE - Compressor condensate is collected in drums. Oil is removed with absorbent pads and disposed as oily rags for reclaim energy. Wastewater is discharged to municipal wastewater treatment facility. 13. LOADING AND UNLOADING - Material are loaded/unloaded on trucks in covered area when raining. 14. PRODUCTION ACTIVITIES - Production activities occur inside of roofed building with concrete floor containment. 14 0 E METAL INDUSTRIES, INC. of NC Worksheet Va BMP IDENTIFICATION Completed by: Howard Loy (Section 2.3.1) Title: Director of Chemical & Environmental Engineering Date: revised 10/15/2015 Instructions: Describe the Best Management Practices that you have selected to include in your plan. For each of the baseline BMPs, describe actions that will be incorporated into facility operations. Also describe any additional BMPs activity -specific (Chapter 3) and site specific BMPs chapter 4 that you have selected. Attached sheets if necessary. BMPs Brief Description of Activities ._ Good Housekeeping Cleanup work stations at the end of each shift with weekly thorough follow-up. Immediate cleanup of spills and leaks and remove obsolete equipment. Chemical drums are sealed, labeled, segregated, and stored inside roofed building with concrete floor containment. Daily dis ose of trash into covered dum sters located on pavement. Preventive Maintenance Repair or replace leaky, cracked, or severely deteriorated tanks, drums, containers, pumps, fittings, roofs, walls, floor, pavement, and containment. Repair and clean rain gutters and storm drains as needed. Routinely replace air filters in powder coat and spray can paint booths. Inspections Weekly inspections of chemical storage and process area. Documentation filed with plan in Plant Manager's office. Spill Prevention Response Chemical and wash -line spills are to be contained and cleaned -up immediately. Inventory kept to a minimum to reduce exposure, Train members of spill response team. Sediment and Erosion Control Maintain grass in good condition. Re -sod or seed bare spots as needed. Pave work and road areas. Install bales of hay or silt screen where needed. Management of Runoff Storm and roof drain system directs runoff. Traffic area paved and gravel. Additional BMPs Refer to Best Management Practice Section (Activity -specific and Site -specific) 15 METAL INDUSTRIES, INC. of NC IMPLEMENTATION (Section 2.4.1) Worksheet # 8. Completed by: Howard Loy Title: Director of Chemical & Environmental Engineering Date: 10115/2015 Instructions: Develop a schedule for implementing each BMP. Provide a brief description of each BMP, the steps necessary to implement the BMP(i.e., any construction or design), the schedule for completing those steps list dates and theperson(s) responsible for im lementation. BMPs Description of Actions required for implementation Scheduled Completion Dates for Re 'd Action Person Responsible for Action Notes Good Housekeeping 1. Weekly cleaning. Continuous Tim Pittman 2. Chemicals covered, labeled, segregated. Continuous Tim Pittman 3. Dispose empty drums. Continuous Tim Pittman Preventive Maintenance 1. Repair roof, gutters and leaks. As needed Steve Luckadoo 2. Repair cleaning line equipment. As needed Steve Luckadoo Inspections 1. Semi-annual inspections. Continuous Luis de Andino 2. Inspections documented. Continuous Luis de Andino 3. Red book filed in main office. Continuous Luis de Andino Spill Prevention and Response 1. Inspect chemical storage and emergency equipment. Continuous Tim Pittman 2. Inspect wash -line. Continuous Tim Pittman 3. Update spill emergency procedures. Annual Howard Loy 4. Train emergency response team. Annual Luis de Andino Sediment and Erosion Control 1. Re -sod or seed bare spots. As needed Steve Luckadoo 2. Install bales of hay or silt screen. As needed Steve Luckadoo Management of Runoff 1. Clean storm drains. Continuous Steve Luckadoo 2. Repair pavement and gravel in traffic area. As needed Steve Luckadoo Additional BMPs (activity- specific and site specific) 1. Refer to best management practice. Continuous Howard Loy 16 CJ 0 11 METAL INDUSTRIES, INC. of NC Worksheet #9 EMPLOYEE TRAINING Completed by: Howard Loy (Section 2.4.2) Title: Director of Chemical and Environmental Engineering Date: 10/15/2015 Instructions: Describe the employee training program for your facility below. The program should, at a minimum, address spill prevention and response, good housekeeping, and material management practices. Provide a schedule for the training program and list the employees who attend training sessions. _ Training Topics Brief Description of Training, Schedule for Training Attendees Program/Materials (e.g., film, (list dates) newsletter course) Spill Prevention and Response Film, lecture, handout sheets 3/11/2015 Steve Brush, Steve Luckadoo, Paul Malasankas, Larry Bryant, Ralph Estep, Jim Williams, Jeff Hess, Gary Gregory Eric Starcz k, Steve Luckadoo Good Housekeeping Lecture, manual, demonstration 3/11/2015 Steve Brush, Steve Luckadoo, Paul Malasankas, Larry Bryant, Ralph Estep, Jim Williams, Jeff Hess, Gary Gregory Eric Starcz k, Steve Luckadoo Material Management Practices Lecture, manual, demonstration 3/11/2015 Steve Brush, Steve Luckadoo, Paul Malasankas, Larry Bryant, Ralph Estep, Jim Williams, Jeff Hess, Gary Gregory Eric Starcz k, Steve Luckadoo Other Topics Lecture, manual, demonstration 3/11/2015 Steve Brush, Steve Luckadoo, Inspection Requirements Paul Malasankas, Larry Bryant, Ralph Estep, Jim Williams, Jeff Hess, Gary Gregory Eric Starcz k, Steve Luckadoo 17 METAL INDUSTRIES, INC. of NC STORM WATER DISCHARGE PERMIT SEDIMENT & EROSION CONTROL revised 10/15/2015 1. Pavement is to be patched with concrete or asphalt when damaged from weather or traffic. 2. Gravel to be replenished and graded as needed, 3. -Dead grass area is to be re -sodded or seeded. 4. Grass is to be maintained by grounds keeper. 5. Vehicles are to drive only on pavement or'gravel. 6. Gutters and storm drains are to be kept cleaned. 7. Leaky drains and pipes are to be repaired. 8. Washed out areas are to be backfilled and sodded. 9. Bales of hay or silt screens are to be used to control erosion and sediment during construction. 10. Sandbags, shell, pebble, or gravel are to be used to repair reoccurring heavily eroded areas. 11. Facility to be inspected semi-annual to identify needed improvements. METAL INDUSTRIES, INC. of NC ANNUAL TRAINING CERTIFICATION TRAINING PROGRAM: Storm Water Pollution Prevention Plan (items listed on Worksheet #9) 1 have completed and understand the above training program. Print Instructor Name Instructor Signature Date Completed 19 0 0 METAL INDUSTRIES, INC. of NC STORM WATER SEMI-ANNUAL ASSESSMENT Jan -Jun or Jul -Dec Initial each item after completion comments (include improvements & repairs) Chemicals stored in roof building with concrete floor Reviewed chemical storage inspection log Chemical inventory at a minimum No leaky pipes & valves Tanks not leaking or overfilled Good housekeeping maintained Unneeded emptied drums disposed of Gutter free of debris & not leaking Roof not leaking Storm drains clean Culverts/retention ponds not obstructed Bare grass sodded or seeded No erosion areas Weekly garbage pickup scheduled Truck loading/receiving area clean Pavement in good condition Drainage map current No discharge of pollutants to storm drain Review Storm Water Pollution Prevention Plan Housekeeping maintained Storm water control equipment adequate Erosion & sedimentation control adequate Print Inspector Name Inspector Signature Date Inspection Completed Time Inspection Completed 20 METAL INDUSTRIES, INC. of NC MULTISECTOR GENERAL PERMIT revised 10/15/2015 Sector sample frequency requirements AA. Fabricated Metal Semi-annual Grab Exempted no exposure certification SIC 3446, Lab Analysis 3479 Semi-annual Grab Exempted no exposure certification Visual Observation Semi-annual Complete Storm Water Semi-annual Assessment Inspection Assessment Form Complete worksheet #5 Non -Storm Water Discharge Assessment & Certification .Annual Review Annual review & revision of Storm Water Pollution Prevention Plan Annual Comprehensive Complete Annual Comprehensive Site Site Compliance Compliance Evaluation Report Evaluation Annual Training Complete Annual Training Certification Form Refer to Worksheet #9 Annual Discharge Exempted no exposure certification Monitoring Report Annual Recertification Complete Annual No Exposure Exclusion Due October Self Re -Certification form 21