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NC0024333_Industrial User_20200528
RECEIVED -1 i mIAo 3 2020 onro e NCDEQ/DWR/NPDES North Carolina May 28, 2020 Mr. Monti Hassan NCDEQ PERCS Unit 1617 Mail Service Center Raleigh,NC 27699-1617 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Hassan: Please find enclosed for your review a copy of the IUP's for ATI Specialty Materials Bakers South, ELG Utica Alloys, GM Nameplate Monroe Division, and Tyson Farms Inc. Also enclosed is an Industrial Wastewater Survey and Application, IUP Synopsis,the most recent SIU Inspection form for each facility and an updated Allocation Table. ATI Allvac CM-15 required a modification due to 40CFR 471 production calculations. Calculations are enclosed. Should you require additional information please do not hesitate to call me at(704)-282-4632. Respectfully, Kevin Keesler Pretreatment Coordinator C: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\DWQ\Correspondence City of Monroe •PO Box 69 • Monroe,NC 28111-0069 Tel: (704)282-4601 + Fax: (704)283-5764 www.monroenc.org fionroe RECEIVED North Carolina JUN03 2020 NCDEQIDWRINPDES May 28, 2020 Ms. Danielle Barrack EHS Manager ATI Specialty Materials—Bakers South Operations PO Box 5030 Monroe,North Carolina 28111 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Ms. Barrack: Please find enclosed herein Industrial User Permit CM-30 authorizing ATI Specialty Materials— Bakers South Operations to discharge wastewater to the City of Monroe sewer system for further treatment at the City of Monroe Wastewater Treatment Plant through June 30, 2023 and specifying the conditions governing this discharge. Please review this permit carefully in order to meet all requirements. Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. § 52.051 WASTEWATER PERMITS. (I) Hearings. (1) Initial Adjudicatory Hearings. An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, a permittee/user assessed a civil penalty under § 52.999, or one issued an administrative order under § 52.120 shall have the right to an adjudicatory hearing before the POTW Director or other hearing officer appointed by the POTW Director upon making written demand, identifying the specific issues to be contested, to the POTW Director within 30 days following receipt of the significant industrial user permit, civil penalty assessment, or administrative order. Unless such written demand is made, within the time specified herein, the action shall be final and binding and further appeal is barred. For modified permits, only those parts of the permit being modified maybe adjudicated. The hearing officer City of Monroe • PO Box 69 • Monroe,NC 28111-0069 Tel: (704) 282-4601 • Fax: (704)283-5764 www.nionroenc.org shall make a final decision on the contested permit penalty, or order within 45 days of the receipt of the written demand for a hearing. The POTW Director shall transmit a copy of the hearing Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. Should you require additional information please do not hesitate to contact me. Respectfully, Kevin Keesler Pretreatment Coordinator c: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\Industries\Allvac SAF Bakers City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-30 - 471 IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the City of Monroe Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Industry name,permittee: ATI Specialty Materials — Bakers South Operations Facility Located at Street Address: 3750 Alloy Way City Monroe State,Zip North Carolina, 28110 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: July 1,2020 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2023 ,2 -2 le) .. Date Director of Water Resources Effective Date: July 1,2020 IUP#=>CM-30 Page 1 Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NC0024333 IUP Name: IUP Number: ATI Specialty Materials — Bakers South CM-30 Operations IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2020 01,02 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30,2023 471 B. IUP History: Effective Date: Renewal or Modification: Description of modifications: 2/1/08 Permit issued 7/15/09 Modification Changed PART I D) 1.;Added page 4F; Added page 5A;Added PART III 12. 2/1/11 Modification&Renewal Permit issued;Dropped monitor only for BOD,TSS,Al;changed from monitor only to limits for Ammonia, Cn-,Pb,Zn; Changed limits for Cr,Ni. 4/15/11 Modification Permit modification;dropped mass limits;changed limits for Cr,Cn-,Ni 7/1/14 Renewal Permit Renewal;updated IU treatment units; changed TSS detection limit. 2/6/17 Modification&Renewal Permit issued;Name Change; Changed PART 1 D) 1.Updated page 4A 4/11/17 Modification&Renewal Permit modification: Changed limits for Cyanide,Lead and Zinc 1/7/19 Modification Permit modification: Added EIGA building. Changed limits for Cyanide, Lead,and Zinc 5/3/19 Modification Permit modification: Changed limits for Ammonia,Cyanide,Lead and Zinc 7/1/20 Renewal Permit Issued Effective Date: July 1,2020 IUP#=>CM-30 Page 2 IUP, Part I Industrial User (IU) Specific Conditions C) Authorization Statement: 1) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Monroe. 2) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Chemical Precipitation Flocculation Sedimentation Filtration pH adjust Spill Protection 3) The Permittee is hereby authorized to, if required by the City of Monroe and after receiving Authorization to Construct (A to C) from the City of Monroe, construct and operate additional pretreatment units as needed to meet final effluent limitations. D) Description of IUP Discharge(s): 1. Describe the discharge(s)from all regulated pipes. Pipe#01,Description of Discharge: Process wastewater from Bakers South building,Bakers North building,Bakers powder building and EIGA building Pipe# 02 Description of Discharge: Domestic and discharge from pipe 01 Effective Date: July 1,2020 IUP#=>CM-30 Page 3 IUP, Part I Industrial User (IU) Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes.See figure on Pages 4A,4B and 4E. 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I i 35'-8" LOOr Hi •g I { �• F f pJtlt/4,Mj18fL I i COf3km79. i 1 i.TimEN ;�i 1% 'I—w I S rr 11 gem { , w I P SCH IK PVC DFIA >�iPPOTOtt (MOMS!StiPPUEO) l 1, t,-- i 6 I 1 1 t 1 �CL ,ER LEGS-OW4 � .e 1, ,zxtrFoarvrns d w t., aoe,ccs, j l ETxjoa au i �. .�,. , 4! ,ws7 M�srflt i ,� 7 ' rz a f i)Cik- .f RIM aiRA RtY IMtM ,f 6ROO,TMR pR3TTOP RAT OaTTOM mem..Nipa ■l4ll> � iIKiMY( rt1i'�iR'TlW.+�Pw ill, l\ wR1�o�PlMt'LK: r, ; ! 1 I .c,5�r z a IUP,Part I, Section F: Receiving POTW name=>City of Monroe IU name=>ATI Specialty Materials-Bakers South Operations Effluent Limits and Monitoring Requirements Receiving POTW NPDES#_>NC0024333 IUP #_> CM-30 Effective date for these Limits=>7/1/20 Pipe#_> 01 The permittee may discharge from this specific pipe Expiration date for these Limits=>6/30/23 40 CFR#-->471 number according to these specific dates,effluent if not applicable put N/A limits,and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> 1 FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow .06 MGD MGD Daily Every sample Meter BOD mg/1 lbs/day C 2.0 mg/1 TSS - mg/1 lbs/day C 2.5 mg/1 Temperature Deg. C Deg. C pH 6 to 11 Std.Units 6 to 11 Std. Units 2/6 months2 1/6 months G Other Parameters, Please list alphabetically Ammonia 11 mg/1 lbs/day 2/6 months 1/6 months C .5 mg/1 j Chromium .28 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Copper monitor only mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Cyanide .02 mg/1 lbs/day 2/6 months 1/6 months G .010 mg/1 Lead .04 mg/1 lbs/day 2/6 months 1/6 months C .005 mg/1 Molybdenum monitor only mg/1 lbs/day 2/6 months 1/6 months C .005 mg/1 Nickel .60 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Zinc .12 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Fluoride 50 mg/1 lbs/day 2/6 months 1/6 months C or G .1 mg/1 Aluminum monitor only mg/1 lbs/day 2/6 months 1/6 months C .1 mg/1 TT03 2.13 mg/1 1/6 months .010 mg/1 * The flow meter totalizer shall be recorded each working day with the data submitted as required in PART II(2). ' Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s) notes: 2 2/6 months shall be 2 sampling events consisting of 4 consecutive days each 6 months. 3 See Part III 4. Effective Date: July 1,2020 IUP#=>CM-30 Page 5 IUP, Part I, Section F: Receiving POTW name=>City of Monroe IU name=>ATI Specialty Materials-Bakers South Operations Effluent Limits and Monitoring Requirements Receiving POTW NPDES#_>NC0024333 IUP #_> CM-30 Effective date for these Limits=>7/1/20 Pipe#_> 02 The permittee may discharge from this specific pipe Expiration date for these Limits=>6/30/23 40 CFR#_>471 number according to these specific dates,effluent if not applicable put N/A limits,and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow .0623 MGD _ MGD Daily BOD mg/1 lbs/day C 2.0 mg/1 TSS mg/1 lbs/day C 2.5 mg/1 Temperature Deg. C Deg. C pH Std.Units Std. Units G Other Parameters,Please list alphabetically Ammonia mg/1 lbs/day C .5 mg/1 Chromium mg/1 lbs/day C .010 mg/1 Copper mg/1 lbs/day C .010 mg/1 Cyanide mg/1 lbs/day G .010 mg/1 Lead mg/1 lbs/day C .005 mg/1 Molybdenum mg/1 lbs/day C .005 mg/1 Nickel mg/1 lbs/day C .010 mg/1 Zinc mg/1 lbs/day C .010 mg/1 Fluoride mg/1 lbs/day C or G .1 mg/1 Aluminum mg/1 lbs/day C .1 mg/1 TTO3 mg/1 .010 mg/1 * The flow meter totalizer shall be recorded each working day with the data submitted as required in PART II(2). ' Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s) notes: Effective Date: July 1,2020 IUP#=>CM-30 Page 6 IUP, PART I Industrial User (IU) Specific Conditions G) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Monroe Sewer Use Ordinance the following definitions apply: 1. Composite Sample: a) A composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of a series of grab samples of constant volume,not less than 100 ml,collected at equal time intervals during the entire discharge period on the sampling day. The time interval between grab samples shall be no greater than once per hour,or b) a single,continuous sample collected over a 24 hour period proportional to the rate of flow. Sampling day shall be a typical production,and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP,is defined as a single"dip and take" sample collected at a representative point in the discharge stream over a period of time not exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be representative of the discharge. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading,observation,or measurement. Effective Date: July 1,2020 IUP#=>CM-30 Page 7 PART II General Conditions Industrial User Pretreatment Permit (IUP) Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation,Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10.Right of Entry 25. Reports of Changed Conditions 11.Availability of Records 26. Construction of Pretreatment Facilities 12.Duty to Provide Information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and,unless otherwise specified,before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and approval by,the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Monroe, postmarked no later than the twentieth day of the month following the month in which the samples were taken. Results based on laboratory analysis shall include the laboratory report.If no discharge occurs during a reporting period(herein defined as each calendar month)in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted under the signatory requirements of Part II, Section 13. Copies of these and all other reports required herein shall be submitted to the City of Monroe to the following address: Pretreatment Coordinator City of Monroe PO Box 69 Monroe,NC 28111 b) If the sampling performed by the permittee indicates a violation,the permittee shall notify the City of Monroe within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Monroe within 30 days after becoming aware of the violation. Effective Date: July 1,2020 IUP#=>CM-30 Page 8 PART II General Conditions Industrial User Pretreatment Permit (IUP) c) Laboratory reports shall include the following: 1. sample preparation-type and date(s)and time(s)performed; 2. analysis start dates and times; 3. analyst(s) initials; 4. analytical techniques and methods used; 5. results of the analyses; 6. chain of custody records which contain the following Information a. sampling location; b. date(s)/time(s) sample(s)taken; c. sample type: composite(time,flow or hand) or grab d. container type; e. teflon liner and/or zero headspace,if applicable; f. type of preservative used, if any; g. sample iced upon receipt; h. parameters to be run from that particular bottle; i. individual(s)who performed the sampling and/or field measurements; j. samples relinquished/received by who and when(date&time). In addition,the laboratory performing the analysis shall maintain on file for up to three years after the analysis all laboratory data taken and calculations during the analysis, including dates and times, the analyst performing the work, and the data and calculations from all quality assurance procedures and testing. This data shall be available for inspection by personnel of the City of Monroe upon request. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. The laboratory shall be certified by the State of North Carolina for each specific test parameter on which their results are reported. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible enforcement action; for Permit termination, revocation, and reissuance, or modification; or denial of a Permit renewal application. Effective Date: July 1,2020 IUP#=>CM-30 Page 9 PART II General Conditions Industrial User Pretreatment Permit (IUP) 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation,Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Monroe. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17.Treatment facilities shall be as diagrammed in Figure 2. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the City of Monroe sewer system or the surface waters of the State of North Carolina. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous Waste" as defined under the Federal Resource Conservation and Recovery Act. the permittee shall maintain records of disposal of these substances for a minimum of three years. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Such evidence shall include operating logs properly signed,or other relevant evidence that: 1. An upset occurred and that the permittee can identify the cause(s)of the upset; 2. The permittee facility was at the time being properly operated; and 3. the permittee submitted notice of the upset as required in Part II, Section 30,of this permit 4. The permittee complied with any remedial measures required under Part II, Section 5,of this permit Effective Date: July 1,2020 IUP#=>CM-30 Page 10 PART II General Conditions Industrial User Pretreatment Permit (IUP) 10. Right of Entry rY The permittee shall allow the staff of the State of North Carolina Department of Environment, and Natural Resources, Division of Water Quality, the Regional Administrator of the Environmental Protection Agency,the City of Monroe,and/or their authorized representative, upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information,including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Monroe. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Water Resources or his/her designees,within a reasonable time,any information which the Director,his/her designee,or the Division of Water Quality may request to determine compliance with this permit. The permittee shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be accompanied by the following certification by the Authorized Representative: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for Effective Date: July 1,2020 IUP#=>CM-30 Page 11 PART II General Conditions Industrial User Pretreatment Permit (IUP) gathering the information,the information submitted is,to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fine or imprisonment for knowing violations. " The Authorized Representative shall be as defined by the City of Monroe Sewer Use Ordinance.If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the City of Monroe Water Resources Director or his/her designee prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the City of Monroe provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Effective Date: July 1,2020 IUP#=>CM-30 Page 12 PART II General Conditions Industrial User Pretreatment Permit (IUP) Under state law,(NCGS 143-215.6B),under certain circumstances it is a crime to violate terms, conditions,or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. The City of Monroe enforcement response will be in accordance with an Enforcement Response Plan approved by the North Carolina Division of Environmental Management and on file in the office of the Pretreatment Coordinator 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner,new user, different premises,or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid,the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification,Revocation,Termination This permit may be modified, revoked and reissued or terminated with cause in accordance with the requirements of the City of Monroe Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 120 days prior to its expiration date. The permittee is not authorized to discharge after the expiration date of this permit if this re-application deadline has not been met. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. Effective Date: July 1,2020 IUP#=>CM-30 Page 13 PART II General Conditions Industrial User Pretreatment Permit (IUP) 25. Reports of Changed Conditions The permittee shall give notice to the City of Monroe of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. Such changes,however,do not stay any condition of this permit. If the changes require additions or modifications to pretreatment facilities to comply with this permit,all such modifications shall be approved and constructed before planned changes are made. The permittee shall not begin the changes until receiving written approval from the City of Monroe.Also see PART II,30 below for additional reporting requirements for spill/slug issues. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Monroe and written approval and an Authorization to Construct has been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control for any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations,and shall comply with the prohibitive discharge standards in §52.020 and §52.023 of the City Sewer Use Ordinance except as specifically stated otherwise in this permit. Effective Date: July 1,2020 IUP#=>CM-30 Page 14 PART II General Conditions Industrial User Pretreatment Permit (IUP) 30. Reports of Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the City of Monroe immediately of any changes at its facility affecting the potential for spills and other accidental discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge,or a slug load as defined in the City of Monroe Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the City of Monroe immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge,they shall inform the City of Monroe Pretreatment Coordinator,telephone number(704)282-4632,if no answer,the Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507-8351, if no answer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093 immediately upon the first awareness of the commencement of the discharge. Leaving a message will not be acceptable until all phone numbers listed above have been attempted. Notification shall include location of the discharge,type of waste,concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within(5) days,unless waived by the City of Monroe. Effective Date: July 1,2020 IUP#=>CM-30 Page 15 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 1. Slug/Spill Control Plan The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop and update,as required,a written slug/spill plan including procedures for preventing a slug or spill which could cause a violation of the discharge standards of this permit. Any revision copy of this plan shall be submitted to the City of Monroe no more than 60 days after the change(s)are made.If no changes are made to the plan,a written statement to that effect must be submitted to the City of Monroe on or before January 31, of each year throughout the duration of the permit.The plan shall include the following at a minimum: 1) identification of all chemicals,by name,quantity,and storage location which would cause a violation of this permit in the event of a spill and the means at each location to prevent the spill from entering the City sewer system or surface waters of the State of North Carolina. 2) who has the authority to halt production and/or wastewater discharge in the event of a spill or upset condition(include phone numbers) 3) who is responsible for implementation and updating of the plan 4) the personnel that should be familiar with the plan 5) the person(s) responsible for notifying the City of Monroe immediately upon discovery of a problem affecting the characteristics of the wastewater 2. Flow Measurement 1. The Permittee shall provide and operate monitoring facilities for the inspection, sampling and flow measurement of the permittee's process wastewater discharges. 2. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved engineering and scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 5% from true discharge rates throughout the range of expected discharge volumes. 3. The approved wastewater meter shall be installed,maintained, and calibrated once every six months. 4. The wastewater meter must have a non-resettable mechanical totalizer that reads in gallons. Effective Date: July 1,2020 IUP#=>CM-30 Page 16 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 5. Flow monitoring equipment and sampling point should be located in an area accessible to the City of Monroe personnel without prior notification. The City of Monroe must be supplied with any keys and/or other tools necessary to perform the aforementioned. 6. There shall be no by-pass capability of the wastewater metering devices or the sampling point. 7. The permittee shall maintain flow, maintenance, and calibration records for a minimum of three years. 8. In the event of temporary unintentional failure of the flow meter,the permittee shall notify the Pretreatment Coordinator as soon as possible,but in no case beyond 24 hours after first becoming aware of the failure. Repair shall be under taken as quickly as possible. 3. High Strength Surcharges Notwithstanding any concentrations permitted for total suspended solids, 5 day BOD or nitrogen ammonia stated in Part I, Section F of the Permit,the permittee shall be responsible for the payment of high strength surcharges at rates that may be established in the future by the Monroe City Council. 4. Total Toxic Organics The term"Total Toxic Organics"shall mean the sum of the concentrations of each of the toxic organic compounds listed in 40 CFR Part 433.11(e)which are found at concentrations greater than 0.010 mg/I. 5. Total Toxic Organics Sampling If there is a change in process which may result in discharge of Total Toxic Organics (TTO), the permittee shall perform a TTO sampling event based on a sample that is characteristic of the permittee's usual wastewater flow,and submit the laboratory results from this sampling event to the City of Monroe Industrial Pretreatment Office within 45 days of the process change. 6. Total Toxic Organics (TTO) Certification In lieu of monitoring for TTO,the permittee may,upon submitting to the City of Monroe one sample showing TTO compliance and a Toxic Organic Management Plan,provided no process change affecting TTO has occurred,make the following certification every six month compliance period: Effective Date: July 1,2020 IUP#=>CM-30 Page 17 PART III Special Conditions Industrial User Pretreatment Permit (IUP) "Based on my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics (TTO),I certify that,to the best of my knowledge,no discharging of concentrated toxic organics into the wastewater has occurred since filing of the last monitoring report.I further certify that this facility is implementing the Toxic Organic Management Plan submitted to the City of Monroe." The certification statements are due on June 15 of each year covering the January through June six month reporting period, and November 15 of each year covering the July through December six month reporting period. If the certification is not submitted for both periods within 7 days of the due date the City of Monroe will collect TTO samples before December 31 and the permittee shall be billed for the cost of the TTO sampling. 7. Toxic Organic Management Plan Within sixty days of the effective date of this Industrial User Permit,the permittee shall develop and submit to the City of Monroe a toxic organic management plan. 8. Production Records The permittee shall keep records of the number of off-pounds of metal processed each day of production for each core and ancillary operation covered by 40 CFR 471. These records shall be submitted to the City of Monroe by January 31 of each year and shall cover the previous calendar year. Additionally, the permittee shall notify the POTW director within two (2) business days after the User has a reasonable basis to know that the production level will significantly change within the next calendar month.40 CFR 403.6(c)(9). 9. Special Reopener The City of Monroe reserves the right to reopen and modify/change limits and or sampling frequency as deemed necessary. 10. Sludge Management Plan Within sixty days of the effective date of this Industrial User Permit,the permittee shall submit a sludge management plan to the City of Monroe. Effective Date: July 1,2020 IUP#=>CM-30 Page 18 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 11. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes,and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A,Chapter 8A.0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A.0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. 12. Total Facility Sewer Discharge Limit Based on the permittee's request to upgrade one(1)two inch water meter to a three inch meter P q Pg inwater, and be allowed not to payadditional sewer for the purposes of additional cooling capacity fees,the following sewer discharge flow limit is established for the total Bakers South operations facility,to be measured at the terminal sewer meter on pipe 02: Flow Daily Max=0.0623 MGD The permittee shall submit flow records showing the total daily flow of this meter on a monthly basis.If at any time the daily flow total exceeds the daily allowable maximum for pipe 02,then the permittee will be invoiced for sewer capacity fees for the difference between a 2-inch meter and a 3-inch meter,based on the prevailing fee schedule. Once the additional capacity fees are paid, the permit may be modified and the above flow limit for pipe 02 will be removed from the permit. Effective Date: July 1,2020 IUP#=>CM-30 Page 19 IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe NC0024333 IUP name: IUP Number: ATI —Bakers South Operations CM-30 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1, 2020 01 IUP expiration date: IUP 40 CFR#,if applicable: June 30,2023 471 B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form (see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form (see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE #1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not result in an Over Allocation situation for any pollutants. 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were used(attach calculations) Were not used X The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. Pipe 01: Ammonia, Cr, Cn-,Ni, Pb, Zn, Fluoride, TTO RATIONALE #3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. RATIONALE#3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not result in over allocations. 2 IUP Synopsis RATIONALE #4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 1 Avg SIU lbs/day 5% MAHL, lbs/day RATIONALE #5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). 3 ("ice) - -2(3 ( K- 411 440AT I .04 P.O.Box 5030 2020 Ashcraft Avenue Monroe,NC 28111 Phone: 704-289-4511 x3998 Fax: 704-290-5I94 February 27, 2020 Kevin Keesler City of Monroe P. 4. Box 69 Monroe,NC 28111 SUBJECTS: ATI—Bakers Plant Pretreatment IUP Application for Renewal Kevin Keesler: Attached is the IUP Application for Renewal. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief,true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine or imprisonment for knowing violations. If you have questions or need additional information, please contact me at 704-289-4511 x3998.Thank you. Sincerely, Danielle Barrack EHS Manager COVER PAGE Company Name:ATI Specialty Materials—Bakers South Operations(BSO) Name of'responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations, company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements,monitoring,record keeping,and data Danielle Barrack management.. David Pope,Jr. Title EHS Manager Years with firm 1 Title Lead Environmental Tech Years with firm 24 Phone#(704)289-4511 x 3998 Fax#(704)282-0667 Phone#(704)289-4511 x Fax#(704)282-0667 3858 Physical street address of facility Official mailing address,if different. Note if same. 3750 Alloy Way PO Box 5030 City Monroe State NC zip 28110 city Monroe state NC Zip 28111 The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit(IUP)for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance,Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and/or imprisonment for knowing violations. SSAlib yriNifJ. Signature of Authorized Representative Date listed above (seal if applicable) Page 1 of 17 1. Provide a brief narrative description of the type of business, manufacturing processes, or service activities your firm conducts at this site. Manufacturing and processing of nickel, cobalt and titanium alloys, and specialty steels through forging and press operations. 2. List the primary products produced at this facility: Nickel, cobalt and titanium alloys, and specialty steels in billet, bars and shapes. 3. List raw materials and process additives used: Ni, Co, Cb, Al, Ti, Cu, Fe, C, Si, Cr, Mn, Mo, V Zr and Mg 4. Are biocides added to any water discharged to the POTW, if yes describe: Yes No X 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. 2 shifts/day ABCD work schedule 7 days/week Total Personnel: Approx. 250 employees at BSO 6. Production process is: Check, if all continuous Check, if all batch x If both please enter, % continuous= % % Batch = 100 % Page 2 of 17 7. Does production vary significantly (+- 20 %)by season. Describe. Yes No x 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes,please describe. Yes No x 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. Used Oil (-2,000 gal/year) General Garbage (60 Tons) Wallace Industrial 870 Biscayne Drive Concord,NC 28025 (704) 723-9461 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. Attached. 11. Attach sketch or schematic showing sampling points and all connections to the sewer. Pipe 01 —Domestic and pretreatment discharge to POTW 12. Complete the Wastewater Pollutants Checklist attached to this Survey. Attached. Page 3 of 17 13. Do you have, or have you ever applied for, been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes, list all other NPDES permits,permit numbers,dates,and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name NPDES Stormwater Permit#NCS000329, 7/12/19, Yes X ATI(BSO/BNO) If yes: Permit,#,date,applicant name NPDES Stormwater Permit#NCG0300000, No 3/22/19, ATI SM(BPO/EIGA) 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes, list all other IUP permits,permit numbers,dates, and names used to apply for them. If yes: Permit,#,date,applicant name CM-30, 4/5/19, Allvac Bakers Pretreatment Yes X (Bakers South-Sister Site on Bakers Campus) If yes: Permit,#,date,applicant name No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater,general,Non-Discharge, septic tank,etc.). If yes, list all other permits, permit numbers, dates, and names used to apply for them. If yes: Permit type,#,date,applicant name Air Quality#04835R15, 11/26/16,Allvac Yes X Bakers Air If yes: Permit type,#,date,applicant name NPDES Stormwater Permit#NCS000329, No 7/12/19, ATI(BSO/BNO) If yes: Permit type,#,date,applicant name NPDES Stormwater Permit#NCG0300000, 3/22/19, ATI SM(BPO/EIGA) 16. Is a Spill Prevention Control and Countermeasure (SPCC)Plan prepared for this facility? Yes X See attached. No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes X See attached. No Page 4 of 17 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. Yes No X 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes X #of Tanks 11 See attached list for descriptions. No Page 5of17 Industrial User Wastewater Survey & Permit Application PART II, Water Su s ply, Use, & Dis I osal Worksheet: Water Used for: Water Avg. Max. M E Disposal Avg. Max. M E gal/day gal/day e st gal/day gal/day e st Source(s) a i Method(s) a i s m s m u at u at re e re e d d d d (see Source List below) (see Disposal List below) 1. Samples Prep Area 1 250 500 X 1 250 500 X 2. Coolants-Conditioning 1 750 1,200 X 1 500 1,000 X 3. Ultrasonic I 600 1,800 X 1 400 1,800 X 4. Forging Equip.Cleaning Water 1 2,000 3,000 X 1 1,500 2,000 X 5. Domestic-toilets,drinking,café 1 15,000 20,000 X 2 15,000 20,000 X 6. Forging Hydraulic fluid leakage 1 1,500 3,000 X 1 1,500 3,000 X 7. Sample Prep Scrubber 1 3,000 5,000 X 1 3,000 5,000 X 8. Conditioning Scrubber 1 2,000 3,500 X 1 2,000 3,500 X 9. Furnace&Crucible Cleaning 1 4,000 6,000 X 1 4,000 6,000 X 10. Equipment Washdown I 250 1,000 X 1 250 1,000 X 11. Lab Drains I 750 1,000 X 1 750 1,000 X 12. Cooling Towers 1 &4 10,000 15,000 X 2 9,500 13,000 X 13. Screen Cleaning 1 1,400 2,500 X 1 1,400 2,500 X Totals=> 41,500 63,500 Totals=> 40,050 60,300 Typical Water Sources: Possible Water Disposal Methods 1. City/Public supply 1. Sanitary sewer,with pretreatment 2. Private wells,drinking 2. Sanitary sewer,without pretreatment 3. Groundwater remediation wells 4. Private ponds 5. Surface waters of NC,please identify 6. Include others if applicable Page 6 of 17 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present, and describe. No pretreatment facilities=> 1. Flow equalization Aerated equalization => NON-Aerated equalization => X Total volume of equalization (million gal.) _> 30,000 gal 2. Activated Carbon Yes No X Describe any, if present. 3. Activated Sludge Yes No X 4. Air Stripping Yes No X 5. Centrifugation Yes No X 6. Chemical Precipitation Yes X No 7. Chlorination Yes No X 8. Cyanide Destruction Yes No X 9. Cyclone Yes No X 10. Dissolved Air Floatation Yes No X 11. Filtration Yes X No Solids filtered out through Sludge Press 12. Flocculation Yes X No 13. Grease Trap Yes No X 14. Grit Removal Yes No X 15. Ion Exchange Yes No X 16. Neutralize, pH adjust Yes X No 17. Other Biological Treatment Yes No X 18. Ozonation Yes No X 19. Reverse Osmosis Yes No X 20. Screening Yes No X 21. Sedimentation Yes X No 22. Septic Tank Yes No X 23. Silver Recovery Yes No X 24. Solvent Separation Yes No X 25. Spill protection Yes X No High level alarms, secondary containment List any others. Page 7 of I PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date 2008 2. List all Standard Industrial Classification (SIC) codes for your facility. These may be found on State Unemployment forms, tax forms, accounting records, or from the Chamber of Commerce. 331491 3. Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CFR)? If yes, give complete 40 CFR number=> 40 CFR 471 No 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes 40 CFR 471 No ATI-Richburg, SC ATI-Monroe,NC ATI-Bakers (BSO)Monroe,NC Page 8 of 17 PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: Check 40 Industrial Activity Check 40 Industrial Activity below CFR# below CFR# 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg. X 471 Nonferrous Metal,Form&Powders 408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics, 411 Cement Manufacturing &Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical,electronic components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap&Detergent Manufacturing 454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning&Finishing Others Page 9of17 Wastewater Pollutant Checklist EPA Check if Check if Check if Check if Concentration Name Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Acid Extractable Organics 2-Chlorophenol 34586 X X 2,4-Dichlorophenol 34601 X X 2,4-Dimethylphenol 34606 X X 2,4-Dinitrophenol 34616 X X 2-Methyl-4,6-dinitrophenol 34657 X X 4-Chloro-3-methylphenol 34452 X X 2-Nitrophenol 34591 X X 4-Nitrophenol 34646 X X Pentachlorophenol 39032 X X Phenol 34694 X X 2,4,6-Trichlorophenol 34621 X X Base Neutral Organics 1,2,4-Trichlorobenzene 34551 X X 1,2-Dichlorobenzene 34536 X X 1,2-Diphenylhydrazine 34346 X _ X 1,3-Dichlorobenzene 34566 X X 1,4-Dichlorobenzene 34571 X X 2,4-Dinitrotoluene 34611 X X 2,6-Dinitrotoluene 34626 X X 2-Chloronaphthalene 34581 X X 3,3-Dichlorobenzidine 34631 X X 4-Bromophenyl phenyl ether 34636 X X 4-Chlorophenyl phenyl ether 34641 X X Acenaphthene 03405 X X Acenaphthylene 34200 - X X Anthracene 34220 X X Benzidine 39120 X X Benzo(a)anthracene 34526 — X X Benzo(a)pyrene 34247 X X Benzo(b)fluoranthene 34230 X X Benzo(ghi) perylene 34521 X X Benzo(k)fluoranthene 34242 X X Bis(2-chloroethoxy) methane 34278 X X Bis(2-chloroethyl) ether 34273 X X Bis(2-chloroisopropyl) ether 34283 X X Bis(2-ethylhexyl)phthalate 39100 X X Butyl benzyl phthalate 34292 X X Chrysene 34320 X X Di-n-butyl phthalate 39110 X X Page l0 of 17 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Chec k if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, g , Code Facility Facility Discharge Discharge if Known (mg/I) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 - X X Dibenzo (a,h) anthracene 34556 X X Diethyl phthalate 34336 X X Dimethyl phthalate 34341 X X Fluoranthene 34376 X X Fluorene 34381 X X Hexachlorobenzene 39700 X X Hexachlorobutadiene 34391 X X Hexachlorocyclopentadiene 34386 X X Hexachloroethane 34396 X X Indeno(1,2,3-cd) pyrene 34403 X X Isophorone 34408 X X N-nitroso-di-n-propylamine 34428 X X N-nitrosodimethylamine 34438 X X N-nitrosodiphenylamine 34433 X X Naphthalene 34696 X _ X Nitrobenzene 34447 X X Phenanthrene 34461 X X Pyrene 34469 X X Metals Aluminum - 01104 X - Antimony 01097 X Arsenic 01002 X Beryllium 01012 X Cadmium 01027 X Chromium 01034 X X See Data Summary Form Copper 01042 X X See Data Summary Form - Lead 01051 X _ X Mercury 71900 X X Molybdenum 01062 X X See Data Summary Form Nickel 01067 X X See Data Summary Form Selenium 01147 X X Silver 01077 X X Thal i um 00982 X X Zinc 01092 X X See Data Summary Form Page 11 of 17 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 X X Chloride 00940 X X Cyanide 00720 - X X Fluoride 00951 X X See Data Summary Form Purgeable Volatile Organics 1,1,1-Trichloroethane 34506 X X 1,1,2,2-Tetrachloroethane 34516 X X 1,1,2-Trichloroethane 34511 X X 1,1-Dichloroethane 34496 X X 1,1-Dichloroethylene 34501 X X 1,2-Dichloroethane 34531 X X 1,2-Dichloropropane 34541 X X 2-Chloroethyl vinyl ether 34576 X X Acrolein 34210 X X Acrylonitrile 34215 X X Benzene 34030 X X Bromodichloromethane 32101 X X Bromoform 32104 X X Bromomethane 34413 X X Carbon tetrachloride 32102 _ X X Chlorobenzene 34301 X X Chloroethane 34311 X X Chloroform 32106 X X Chloromethane 34418 X X cis 1,3-Dichloropropene 34704 X X Dibromochloromethane 32105 X X Ethylbenzene 34371 X X Methylene chloride 34423 X X Tetrachloroethylene 34475 X X Toluene 34010 X X trans 1,3-Dichloropropene 34699 X X trans-1,2-Dichloroethylene 34546 X X Trichloroethylene 39180 X X Trichlorofluoromethane 34488 X X Vinyl chloride 39175 X X Others Xylene X X Page 12 of 17 Data Summary Form Monroe <=Receiving POTW <=Receiving NPDES# Bakers SAF#01 <=Specific Sample Location! i.e.,Give IU Name,IUP#,and/or pipe# BOD TSS Ammonia Lab=> Laboratory performing analysis=> Pace Pace Pace MDL=> Laboratory Method Detection Limits=> 2.0 mg/L 2.5 mg/L 0.10 mg/L Notes=> Notes=> Q = Flow Sample Date Notes about Sample M=Metered Conc.Results Conc.Results Conc.Results ID,or Sample E=Estimated from Lab from Lab from Lab Count Collected mgd gal/day <? mg/I <? mg/I <? mg/I 1 5/7/19 M 25,900 26.8 ND <11 0.73 2 5/8/19 M 25,000 48.4 ND 1.2 3 5/9/19 M 28,300 56.6 4.2 1.7 4 5/10/19 M 28,200 52.9 8 1.3 5 8/13/19 M 20,300 34.7 ND 1.3 6 8/14/19 M 22,000 56 ND 1.2 7 8/15/19 M 22,000 49 ND 1.1 8 8/16/19 M 21,500 41.8 ND 1.2 9 9/10/19 M 24,600 29.1 ND 1.3 10 9/11/19 M 26,400 16.4 ND 1.2 11 9/12/19 M 30,600 26.1 ND _ 1.1 12 9/13/19 M 20,300 22.2 2.6 1.2 TNS=> Total number of samples=> 12 12 12 Max.value=> Maximum data value(mg/1)_> 56.6 8 1.7 Avg.(use 1/2 BDL)_> Avg.data value,Include BDL values as 1/2 detection limit=> 2.6 1.2 Data Summary Form Page 13 of 17 Monroe <=Receiving POTW <=Receiving NPDES# Bakers SAF#01 <=Specific Sample Location! i.e.,Give IU Name, 1UP#,and/or pipe# Chromium Copper Cyanide Lead Molybdenum Nickel Lab=> Pace Pace Pace Pace Pace Pace MDL=> 0.005 mg/L 0.005 mg/L 0.008 mg/L 0.005 mg/L 0.005 mg/L 0.005 mg/L Notes=> Sample Date Sample Conc.Results Conc.Results Conc. Conc. Conc.Results Conc.Results ID or Collected from Lab from Lab Results from Results from Lab from Lab Count Lab from Lab _ <? mg/I <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/I 1 5/7/19 <.28 0.0412 ND <.02 ND <.04 ND 0.843 <.6 0.0955 2 5/8/19 0.028 ND ND ND 0.78 0.093 3 5/9/19 0.0386 _ 0.0068 ND ND 0.861 0.253 4 5/10/19 0.0356 ND ND ND 0.579 0.226 5 8/13/19 0.0271 ND ND ND 0.953 0.11 6 8/14/19 0.0235 ND ND ND 1.15 0.0861 7 8/15/19 0.0211 ND ND ND 1.2 0.0862 8 8/16/19 0.0144 ND ND ND 0.552 0.0324 9 9/10/19 0.0096 ND ND ND 0.244 0.019 10 9/11/19 0.011 _ ND ND ND 0.23 0.017 11 9/12/19 0.0141 ND ND ND 0.291 0.0238 12 9/13/19 0.0137 ND ND ND 0.291 0.0182 TNS=> 12 12 12 12 12 12 Max.Value=> 0.0412 0.0068 ND ND 1.2 0.253 Avg.(usel/2 BDL)=> 0.0168 ND ND 0.481 0.0491 Page 14 of 17 Monroe <=Receiving POTW <=Receiving NPDES# Bakers SAF#01 <=Specific Sample Location! i.e.,Give IU Name,IUP#,and/or pipe# Zinc Fluoride Aluminum Lab=> Pace Pace Pace MDL=> 0.010 mg/L 0.8 mg/L 0.10 mg/L Notes=> Sample Date Sample Conc.Results Conc.Results Conc.Results ID or Collected from Lab from Lab from Lab Count <? mg/I <? mg/1 <? mg/1 1 5/7/19 <.12 ND <50 14.3 ND 2 5/8/19 ND 16.5 ND 3 5/9/19 0.065 16.1 ND 4 5/10/19 0.0645 13.2 0.111 5 8/13/19 ND 17.9 0.127 6 8/14/19 ND 18.3 0.118 7 8/15/19 ND 16.7 0.373 8 8/16/19 ND 17.6 0.344 9 9/10/19 ND 7.3 0.186 10 9/11/19 ND 8.7 0.26 11 9/12/19 0.0139 9.3 0.491 12 9/13/19 ND 9.7 0.464 TNS=> 12 12 12 Max.Value=> 0.065 18.3 0.491 Avg.(usel/2 BDL)_> 0.0139 13.1875 0.2954 Page 15 of 17 Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description X W 13 Improved maintenance scheduling recordkeeping, or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers W 19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials X W24 Instituted better labeling procedures W2.5 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments) X W31 Improved storage or stacking procedures X W32 Improved procedures for loading, unloading and transfer operations X W33 Installed overflow alarms or automatic shutoff valves X W34 Installed secondary containment W35 Installed vapor recovery systems X W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention (explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments) X W51 Instituted recirculation within a process Title: IU Wastewater Survey&Permit Application File name: C:\Users\dab5594\Desktop\NP Application for BSp-24Feb2020 v2.docx Revision date: 12/30/97 Page 16 of 18 1 Current Projected Code Description X W52 Modified equipment, layout, or piping W53 Use of a different process catalyst X W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers X W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) W61 Changed to aqueous cleaners (from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling X W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation(explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing (explain briefly in comments) W81 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments) W99 Other(specify in comments ) Comments (Please list corresponding code) Page 17 of 17 Pretreatment Permit Production Update 2019 Production 2019 Production Dept Operation# Description Lbs.Ni-Cr Alloy Lbs.Ti Alloy Conditioning SAF1295-0027 Peeler Pounds: 65,178,854 0 SAF1295-0060 Band Saw Pounds: 83,335,052 0 SAF1290-0046 Lab Saw Pounds: 51,465,485 28,351 SAF1295-0068 Polisher Pounds: 61,285,684 0 SAF1295-0058 Dye Penetrant Pounds: 24,844,710 5,198,149 Press SAF1290-0759 64,001.867 11,180,130 GFM SAF1290-0752 77.807,921 3,751,560 BPO BPO1610-1015 Screening Pounds. 8,637,774 0 EIGA BPO1640-2015 Screening Pounds 0 14,587 Click here to run annual production CLICK HERE! numbers ATI SPECIALTY MATERIALS-BAKERS SOUTH TABLE 1: WASTESTREAM FLOWS TO WWTP AND CATEGORICAL DETERMINATION Metals) Subject to Ngs 40 CFR 471.XX Regulated ProduMio C.tegaietl Daily Max. Max.Mo. Daily Max. Max.Mo. Daily Max. Max.Mo. Daily Max. Max.Mo. Daily Max, Max.Mo. Daily Max. Max.Mo. Daily Max. Max.Mo. Wastewater Source •PigCat-:o a Standard? ' , R • ted Pollutant (lb/MM lb)Avg(Ib/mo) (1b/MM Ib)Avg pb/mo) (lb/MM Ib)Avg(Ib/mo) (lb/MM lb)Avg lb/mo) (lb/MM 16)Avg(lb/mo) (lb/MM lb)Avg(lb/mo) (lb/MM Ib)Avg(lb/mo) Spent coolants(Peelers&band 500 Sawing or grinding spent IMINEMIMEMEMMEENIIMEMEM 0.006 litagEMMEMINIBM=EIN .__ _ ,_.t saws) emulsions ®©�MQ�i . sJ _ �� t t t'•,t „_ t t _ , _MIMENIMIMEMMIMINCEMI somasmeommamalliamens .. .... Sawing or grinding rinse(Lab 150 Sawing or grinding rinse �I� 0.067 t t 0.100 0.067 �� _ - saw) ®©���, �,�c �� I t t 0.200 0.095 0.695 ��� imormamm Ultrasonic 400 Hydrostatic tube testing and ®©E ..-T_. _ .- -- -._-. . - ;,a ultrasonic testing wastewater - . -Dye Penetrant (Final 100 Dye penetrant testing 0t 471.35 ad tt 0.079 . 0.079 ®� ®®® ®©IERIMINEnin .MENIEMnininliMEMMEMMIIIIIIMMEMI 0.683 IMIOMMIEEMI rerammomemor Forging equip cleaning water 1500 Forging equipmment cleaning © »i 0.002 0.001 0 002 0.002 t 0.106 ` ' • - `.- (GFM&Press) ' wastewater ®©�'QI,I �� t t ..... 0.005 MINI. 0.008 i 0.089 t 3 Forging contact cooling water 300 Forging contact cooling water®© t t M 0.007 0.026 0.018 �® ® : (Grp ®© Ca,Pb Z. N113-N ._- ..., - ® Forging hydraulic fluid leakage Forging hydraulic fluid ®©�'� t 0.069 0.028 t � 0.029 t tt t 0.020 0.061 500 (GFM&Press) 1-. ..e MIIIMICIMMEMEMENZIEMIal IMEEMIWEIMIWIRM r t ®® t t MIRTM 0.616 ®NECE. Scrubber water(Polishers& Wet air pollution control ®©�I� 0.300 t 5,000 ® 0450 _ 0.300 ��. '. ' Acid Scrubber) scrubber blowdown ®© E Ca Pb Zn NH3-N - " _0 ,. .._ �� 0.062 0.026 0.090 �I.=IIII=:lg..IIMM Screening water-(BPO screen Metal powder production 1, I,200 NI Cr Y 471.35(p) Cr Ni.F 0.970 0.393 1.440 0.970 156 69.2 _,......_ . .. ..-.. ... ......:...._; _.... _.. ;; .. cleanin_ atomization wastewater --- . ' Bigiggial200 Misc wastewater sources Ti Y 471.65(x) Ca,Pb,Zn,N113-N 1.93 0.856 0.010 0.004 0.014 0.007 0.048 0.020 4.32 1 90 Ti Furnace Water(Bakers Melt 2500 .. .`l N to-maream ` er marm Misr wastewater sources All 8,500 Misc wastewater sources ®© � 0.091 t t 0091 ®� ®©�1 Cn,Pb Z. N143-N - - _ 0.856 0.010 0.004 0.014 0.007 0.048 0.020 �� 0/W Separator(no production 6,000 N contact -.._.. Prepared by Danielle Barrack ATI SPECIALTY MATERIALS-BAKERS SOUTH TABLE 2: CALCULATION OF ALLOWABLE MASS LIMITS BASED ON CATEGORICAL STANDARDS MCFAtlLXXMous&I... Iii .1.111M11.1111110 •,.. Span Cool 500 48,s® Mm��©�©Cf©®O0�©�0©000©�M0©OCoolants (P«lea& 594056, 0 0 11 0.022® 0.006�� 0.0089 0.0131 1.3960®®®® 0.0036 0.0089 0.6178®®®® Band Saws) 0 KOZIMIRMI�� ����� a�ra:wx.a Q ®oaaa��a�zat�aaa aeu�.a ®mwaamse ..neassagaarw MIIIIMMIS Mai=MEM.61111.11 wsau Sawing s Grinding Rinse- 0 T 0.067 0100 (� 0.067 0.0138 0.0206 0.0000 0.0000 0.0001 00072 0.0056 0.0138 0.9854 0.0000 0.0000 0.0000 0.0032 150 51,465.485 205,862 28351 113 '- � ) rm®imwMISIBM a,� alakaillaS� 0. 0.695��a��� 0.95��asaoaoaeIS.IMENla®�rsaisc>=aa� ��aaasarazus Waava mi.. - ;c. Ultrasonic Q ®w a®� !MOM mars a rnsyca ..smarm cmo, nusa�mm�e®a®®ate: ®maws �aaaaam®=maa. a Dye PmetrwtFhna-ffinal 100 24,844,710BEI 5,198,149 20,793 -�11111:0.- ®® - 0.079 0.0079 0.0116 2.6490 0.0068 0.0098 00,41 3.0981 0.0032 0.0079 1.1750 0.0028 0.0047 0014211:3 Forging equip cleaning ware- 1,500 141,809,78812:11 14,931.690 59,727 �3E - 0.002 0.002 MI0.0006 0.002 0.106 0.0011 0.0011 01772 0.0007 0.0010 0.0035 0.3183 0.0003 0.0011 0.1274 0.0003 0.0005 0.0015 0.1404 (GPM&Press) IEERITDHEINIMEI® RIB o.00s o.008 MI® Forging contact cooling w4020- 300 64,001,867 256,007 11,180,130 44,721 ® CM 0.026 MI 0.007 MI® 0.0046 0.0067 0.9880 0.0013 0.0019 0.0065 0.5948 0.0018 0.0046 0 4381 0.0005 0.0009 0 0027 01621(GFM) 0.029 MilETE® MUTER 0.020 Forging h)xtrauli0 fluid leakagegraillill 0.069 t1® 0.0691,500 141,809,788 14 931,690 59,727 W 0.0391 0.0584 CZ 0.0175 0.0253 0.0884 8.0631 0.0159 0.0391ISM 0.0072 0.0121 0.0368(GFM&Pry) eig �MI �® �� 0.202 0.616 _ SaubbAid Ser crubber) ea& ®� 5000 0300 ) t m - (� 0.300 0.0735 0.1103 11.6159®®®® 0.0299 0.0733 ®®®®® Acids '(Pol 5,000 61,285,684 245,14i 0 0 ,. �® i s 1e•aeaeraANeMINIZOIsaswawarr+suwe.111iMMIxrs,- - waacssaarsnvrausa-a1...31k3 Seeming water (BPO screen 1,200 a 0.970 1.4401:1 0.393 0 970® 0.0335 0.0498 5 3900 0.0136 0.0335 2.3909 J • cleaning) 1,200 8637774 34551 0 0 ,.n 1111111111/E ligNi- VI Screening orator( 3A screen _ 200 0 0 660,000 2,640 0 0.0051 0.0000 0.0000 0.0001 0.0114 0.0023 0.0000 0.0000 0.0001 0.0050 cleaum_) »wa®�� 118 ''®'�� M1. 0.007 '®' ®® ®®aawaw a..�®mow ®se arsaw ar>Iasi®raawraaaaumaea.:rs�aa�a®a���:oaioa reavra®asm® . Ti Furnace Water(Bakers Melt) 2,500 __.__....F ( az�sasauss&imam amen mamma mums ma.aa�ava a:a:aaaerm�,ames ame aoans�axccxa ecurommueae Ewa®®avminnas egse"a-_»=mwaa&warm •ui,.._, Wasbdown normasmilassassaanmosannanamitimmionsaisoil sacra eaulaaa wIDintosanmmisaamX>3Baaawnse^_a r3iass WEER swam.alYtm:'st sumo sawatom®mans osaai ®mama.augrra maws lis Misc wastewater sources(All) 8,500 427,919,573MOM 0.091 20,158,190 80,633 MIMI ® 0091 0.1558 0.2328 5,173 0.0008 0.0011 0.0039 0.3483 0 0633 0.1558 MI 0.0003 0.0006 0.0016 0.1532000� � o oa4 o om o 020 re a>a s-_-- r»sa aaaaraxaxa ISIIIISME�'a M 1••M IMEMPSLIRSI Krar;> ®m 512BIR152 ws.a 0W Separator(noproduction 6.000 contact) . �m 60.008������M���MI Taal Floor:E':,� NOes Mond be DaaYBaHraaek II To flows ad P CY 2016mducson(byrl yaw. ca8 w.for clam were G wr®Naam fedli W 2)CY 2016 Pmdumon(bdavlaa-CY 2016 Production bvx1/(50 wkh x 5 davAvkl 3)new A Tucon(o11dry)-Toed 17ow(pd/do,)o ICY 2016 Producrio1 byr)/E CY 2016 Prdoaw(1b33621 4)40 CFR 471XX A5oran=03/ 1b1 values we 6am40 CFR 47135 and 471.65.as applicable 5)Man AGo amc a)(bdry).'(11-0ry Max Allowwww.-,r„(MMMIb)x Cy 2017 Pm4utiow6.,,.furl,, ,1+1 leayMa A1aam,. (ib0.Mlb)x CV 2017 P.odomam,-r(Ib'dry),,,)1)/(1,000,000/,15f) 6)(b4ay)...«..-(Mpmbly Max Allowance,......(lb.LMIb)6 CY 2017 Product o.x. (bdry).-1+(MoettirMax AGuwaae„",.(1bM1IM m)x CY 2017 Producuo,m, (1Ndar)...)0/((,000.000/2.641) ATI SPECIALTY MATERIALS - BAKERS SOUTH TABLE 3: CALCULATION OF ALLOWABLE CONCENTRATIONS BASED ON CATEGORICAL STANDARDS Allowable Permit Limits (Total Flow) Daily Max Monthly Average Parameters (lb/day) (mg/L) (lb/day) (mg/L) Chromium 0.338 1.44 0.137 0.58 Nickel 0.504 2.15 0.338 1.44 Fluoride 60.0 256 26.6 113 Cyanide 0.027 0.12 0.011 0.05 Lead 0.039 0.17 0.019 0.08 Zinc 0.137 0.6 0.057 0.24 Ammonia 12.4 53 5.5 23 Total flow concentrations based on: 28,100 gal/day NOTE: 1) Mass allowance values are obtained from Table 3,rounding to the nearest 0.001,except for fluoride and ammonia,which are rounded to the nearest 0.1. 2) Allowable Permit Limits(Total Flow): a) (lb/day)values are those calculated in Table 2. b) (mg/L)=(lb/day)x Total Flow(gal/day)x 8.344 lb/gal/ 1,000,000 mg/L Prepared by Danielle Barrack SIU INSPECTION FORM . o, # 0 Name Of Industry: A T'2 Sf�ec,;,�;'j M�•�(s � leers ,IUP �-3 Address Of Industry: _ -1'c) A-(Uoy UJc. v IUP Expiration Date: iy1mnre Nc- a RI 1O (.2-30- 20 Ty(-er Mercer ,�I-IS f^ r� Industry Repr sentatives: Title ~,ti .r�^cc..k �t-iS b..k�rs 4.r 0p-e. OR L. PODV Represent i eb—deb Title i- �>"'� tzv i r. Date Of Inspection: JO'a`-I -I Time Of Inspection: n e150 am/pm O // ,cj Purpose of Inspection: Annual Other(Describe) POTW to which IU discharges o F a NPDES# 0 coo at-k3 33 Is SIU currently in SNC? Q If yes,for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: � COMMENTS Product YES/1.►:J Raw materials used YES/tgre Manufacturing processes YES/40 Categorical,if applicable YES/ 4 '-ri I N . / Production rate YES/ Number of employees YES/050 Number of shifts YES/':.J 5j !..r5 ,1 tj/7 Comments: PART II - PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A-PRODUCTION AND�� STORAGE AREAS !'� 1. Are there floor drains in the production area? (:)/NO Where do they go? f 2. Are production areas diked,contained, o therwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? ES/NO Comments: 3. Are there floor drains in the storage area? V1S/NO Where do they go? P T 4. Are storage tanks and areas diked,contained, . otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? NO Comments: 5. Are process and storage tanks and pipes labeled? ES 0 6. How are off-spec raw materials, and products dispose of? 1Kf cy�1-47) 7. When is the production area cleaned? et G;' 8. Is the wastewater from cleaning the production area discharged to the POTW? 6:;' 'NO 9. What non-process wastewaters are discharged to POTW? c rr-e_. 4--t`� /',esbt i 47w-e r'' k*.( Pfs Comments: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B -PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. E 1. Does operator seem knowledgable about the system? es:- /NO Comments: cb.v i Pop - 2. AArre��all nits operational? ' '/NO 3. How often does operator/maintenance pers heck system? Qv-1 y ` 1,3 r5 4. Is there an operator for each shift? YES 5. How and when is sludge disposed of? ,nv�r� L'r (( 6. Is there a schedule for preventative maintenance? 0/NO Comments: PART II -Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? �NO If yes,name of lab. 2. If industry completes sampling, ask the inc try representative to describe sampling procures. oo I S Comments: op.erz,ko (a(t-er A-c p r 1- `} Sc'v•v-1 - , 'ery I 3. Is flow measurement equipment operational? 4 NO Comments: 4. Is there a calibration log for the flow meter? NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records an er SIU records required by IUP. 1. Are files well organized? /NO Comments: 2. Are sample collection/chain-of-custody forms filled out properly? ' NO Comments: _ 3. Do results in files agree with reports sent to POTW`� /.NO Comments: 4. Who has authority to shut down production should a spill or slug discharge occur? At, v aperc-4-or 5. How U does S inform employees of whom to call at POTW in case of spill/slug? ,t or eA e-4-5 c-I�� cd1(.s 0jaC If slufspill plan is already requiied by POTW,reviewlprocedures. 6. Is SIU implementing slug/spill plan? YES/NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES/ Comments,Required Or Recommended Actions: Signature Of Inspector(s) ( -,_ 0(.,e.Q.„0„i Date: fa-2'4-I q Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2 onroe North Carolina May28, 2020 RECEIVED Mr. Randall Wallace JUN 0 3 2020 EHS Manager NCDEQ/DVVR/NPDES ELG Utica Alloys 631 N. Secrest Avenue Monroe, North Carolina 28110 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Wallace: Please find enclosed herein Industrial User Permit CM-34 authorizing ELG Utica Alloys to continue discharge process wastewater to the City of Monroe sewer system for further treatment at the City of Monroe Wastewater Treatment Plant through June 30, 2023 and specifying the conditions governing this discharge. Please review this entire permit carefully in order to meet all requirements. Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. § 52.051 WASTEWATER PERMITS. (I) Hearings. (1) Initial Adjudicatory Hearings. An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, a permittee/user assessed a civil penalty under § 52.999, or one issued an administrative order under § 52.120 shall have the right to an adjudicatory hearing before the POTW Director or other hearing officer appointed by the POTW Director upon making written demand, identifying the specific issues to be contested, to the POTW Director within 30 days following receipt of the significant industrial user permit, civil penalty assessment, or administrative order. Unless such written demand is made, within the time specified herein, the action shall be final and binding and further appeal is barred. For modified permits, only those parts of the permit being modified may be adjudicated. The hearing officer Should you require additional information please do not hesitate to contact me. City of Monroe • PO Box 69 • Monroe,NC 28111-0069 Tel: (704) 282-4601 • Fax: (704) 282-5764 www.monroenc.org shall make a final decision on the contested permit penalty, or order within 45 days of the receipt of the written demand for a hearing. The POTW Director shall transmit a copy of the hearing Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. Shouldyou require additional information please do not hesitate to contact me. q Respectfully, Kevin Keesler Pretreatment Coordinator c: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\Industries\ELG Utica City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-34 - 433.17 IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the City of Monroe Sewer Use Ordinance. The following Industry, hereafter referred to by name or as the permittee: Industry name,permittee: ELG Utica Alloys Facility Located at Street Address: 631 N. Secrest Ave City Monroe State,Zip North Carolina, 28110 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I,II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: July 1,2020 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2023 .�2 7- 2 Q Date Director of Water Resources Page:1 Effective Date:July 1,2020 IUP, Part I Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NC0024333 IUP Name: IUP Number: ELG Utica Alloys CM-34 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2020 01 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30,2023 433.17 B. IUP History: Effective Date: Renewal or Modification: Description of modifications. 2/23/17 New Permit Permit issued 4/26/17 Modified Clarify treatable materials 7/1/20 Renewal Permit issued IUP#=>CM-34 Page:2 Effective Date:July 1,2020 IUP, Part I Industrial User (IU) Specific Conditions C) Authorization Statement: 1) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Monroe. 2) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Chemical Precipitation pH adjust Flocculation Filtration Spill Protection 3) The Permittee is hereby authorized to, if required by the City of Monroe and after receiving Authorization to Construct (A to C) from the City of Monroe, construct and operate additional pretreatment units as needed to meet final effluent limitations. D) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe#01,Description of Discharge: Process wastewater (No RCRA regulated material shall be treated, this includes spent cleaning solutions, Hydrofluorosilicic Acid and Ammonium bifluoride) Pipe#02,Description of Discharge: IUP#=>CM-34 Page:3 Effective Date:July 1,2020 IUP, Part I Industrial User (IU) Specific Conditions E. Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. See pages 4A,4B and 4C. IUP#=>CM-34 Page:4 Effective Date:July 1,2020 3690,41 le MA amiaque3 1-: 1 i a Vas 3hdVL•9 WOlaq$43340AThItrY s s ° f x i - y 4 4 3 P.1 1 I I 4 B P I + . tiic.ti 14 j'- L�,S e a.eo 'i 1 Rem .44 DOSWJ - Y o-- -i -.. _'rv'_--t_�-�y-_yp ._ • _ / x ¢_ �._ �RRIGRSMmimly�>ePAiVf 1s-i. 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J----f �1/r ; FP„-s 1rO a r r cExIER )FT-A.SOMATIC,. > / oa,� ,i O _ FILTER PRESS FEED PUMP(FPFP-A); S/ 2•CAST s:ON WITH SANIOPRENE(ARO). \. 1 1/2' 1/2- <D /SAMPLE. < �l ICI INSTALL CHECK VALVE �� AS CLOSE AS POSSIBLE m WUAFaD 1 1/2'-\ 1 1/2-1 I A'D 1 NIMX-A:SD-SO 0.5 HP.3 IN 1150 RPM • i :ti.- - INSERTION M��A): ifj 7 MAGNE',ER __— WITH 4-20 ink OJTPUT. N-i rGG 2' ` r2 '1 1/2' 1 1/4' ' r FIN-1 r 3. DLSCt41RDE.MN_ ® O ! `^C'-Da J ! .. ; " " >Colarl~TTION BY OTSiEa. > OO"DD er 4 .J . FDP � �p-� �o'—I OVF-52-50D -o-FM_NEUTRALIZATION 1(N-1) SIMPLE TAMSC. I ------ 10 well GAPOLS.XN 5,-0UDE G T.( WITH ) 32 3/4'wOE X 40 3/4 LONG `--- •O� �1�• ASV-S HVDLAHRUOTOO RESISTANT PH PROBE. X 37 7/f t®GHT X 270 GALS. FINAL DISCHARGE PUMP(FOP-A): REL0.'Y1dAR TANK NPE/25f WITH 2 HP MOTOR BY=OMER. AND 4 7/e-WR ELER a Da lli DI k) sAINP1.E ADV-F .1/4' /8'TUBING C o DI e� »I!!!!!! p 111111111111 - rum 0 GRAB SAMPLE FDV-2 r2' ` D4 g A4 / 3uT-A.SC11E3tATTC 1. > This drawing in design and detail Is our property and must not be used except in connection with our work. All rights of design I DMP Corporation ELG UTICA ALLOYS, LLC I or invention are reserved. This drawing must 4b Reds M.sadh Caefna IAO)NROE. NORTH CAROLJNA be returned If requested by us. i AL=urrs r4%. :,C.-Li: 'These drawings are proprietary ELG Utica Alk v:'rys and shall s! �'u*.4 u a u.ry. Ana:(BD3)32h2401 Th DEYTATG AND FINAL nor bedlsclosed publicly and are treated as trade secrets. s i cra oa<-r scars= a u:s;t ; ( sn3 FRBJ NEUTRAt1ZATION FLOW SCHEMATIC 2I They are provided only for use In obtaining permits for ELG's •I MGM SG_mvnva%Y-,sec a uxn ar ram W now I SW. 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VTt204t:3+3 1 IOW)MOW: M iwia 3t43141aidX1OS.1 V-ait>O aila ate+IMAM&tans Cc Y t�01 I 3ttrut+3a nd w:at raw-t: xa'ru)'I= c-.a x stra ass-a+-ar(z-)x t o cm 3mtnt•irs Mt:tc„s C: Y3Kntaeas�ttax0-in_o-.t a VIVO onus-is--to qt-!J MI maw tarot h Off MY txids C1 .9-�:. -1 Iik32i.E ota uxra3 NOLL W iOdNI a SSJNISfa iYIINgGIANO3 IUP, Part I, Section F: Receiving POTW name=>City of Monroe IU name=> ELG Utica Alloys Effluent Limits and Monitoring Requirements Receiving POTW NPDES#_>NC0024333 IUP#=> CM-34 Effective date for these Limits=>07/1/20 Pipe#=> 01 The permittee may discharge from this specific pipe Expiration date for these Limits=>06/30/23 40 CFR#=> 433.17 number according to these specific dates, effluent if not applicable put N/A limits,and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method (C Detection or G) Limits Flow .005 MGD MGD Daily* BOD monitor only mg/1 lbs/day 2/6 months' 1/6 months C 2.0 mg/1 TSS monitor only mg/1 lbs/day 2/6 months 1/6 months C 2.5 mg/1 Temperature Deg. C Deg.C pH 6 to 11 Std.Units 6 to 11 Std.Units _ 2/6 Months 1/6 months G Other Parameters,Please list alphabetically Ammonia 120 mg/1 5 lbs/day 2/6 months 1/6 months C .5 mg/1 Aluminum monitor only mg/1 lbs/day 2/6 months 1/6 months C .10 mg/1 Cadmium .003 mg/1 lbs/day 2/6 months 1/6 months C .001 mg/1 Chromium 1.5 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Copper 1.5 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Cyanide .50 mg/1 lbs/day 2/6 months 1/6 months G .010 mg/1 Fluoride 15 mg/1 lbs/day 2/6 months 1/6 months C .10 mg/1 Lead 0.20 mg/1 lbs/day 2/6 months 1/6 months C .05 mg/1 Nickel 2.38 mg/1 lbs/day 2/6 months 1/6 months C .01 mg/1 Oil&Grease monitor only mg/1 lbs/day 2/6 months 1/6 months G 5 mg/1 Silver 0.20 mg/1 lbs/day 2/6 months 1/6 months C .005 mg/1 TTO3 2.13 mg/1 lbs/day 1/12 months 0.010 mg/1 Zinc 1.48 mg,/1 lbs/day 2/6 months 1/6 months C 0.010 mg/1 1 Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s) notes: 2 2/6 months shall be 2 sampling events consisting of 1 day each every 6 months. IUP,PART I,Page: 5 3 See Part III 4. * The flow meter totalizer shall be recorded each day of discharge with the data submitted as required in PART II(2). Effective Date:July 1,2020 IUP, PART I Industrial User (IU) Specific Conditions G) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Monroe Sewer Use Ordinance the following definitions apply: 1. Composite Sample: a) A composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of a series of grab samples of constant volume, not less than 100 ml, collected at equal time intervals during the entire discharge period on the sampling day. The time interval between grab samples shall be no greater than once per hour, or b) A single, continuous sample collected over a 24 hour period proportional to the rate of flow. Sampling day shall be a typical production, and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream over a period of time not exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be representative of the discharge. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading,observation,or measurement. IUP#=>CM-34 Page: 6 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation,Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10.Right of Entry 25. Reports of Changed Conditions 11.Availability of Records 26. Construction of Pretreatment Facilities 12.Duty to Provide Information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14.Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to, and approval by,the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Monroe, postmarked no later than the twentieth day of the month following the month in which the samples were taken. Results based on laboratory analysis shall include the laboratory report. If no discharge occurs during a reporting period (herein defined as each calendar month) in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted under the signatory requirements of Part II, Section 13. Copies of these and all other reports required herein shall be submitted to the City of Monroe to the following address: Pretreatment Coordinator City of Monroe PO Box 69 Monroe,NC 28111 b) If the sampling performed by the permittee indicates a violation, the permittee shall notify the City of Monroe within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Monroe within 30 days after becoming aware of the violation. IUP#=>CM-34 Page:7 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) c) Laboratory reports shall include the following: 1. sample preparation-type and date(s) and time(s)performed; 2. analysis start dates and times; 3. analyst(s) initials; 4. analytical techniques and methods used; 5. results of the analyses; 6. chain of custody records which contain the following Information a. sampling location; b. date(s)/time(s) sample(s)taken; c. sample type: composite(time,flow or hand)or grab d. container type; e. teflon liner and/or zero headspace,if applicable; f. type of preservative used,if any; g. sample iced upon receipt; h. parameters to be run from that particular bottle; i. individual(s)who performed the sampling and/or field measurements; j. samples relinquished/received by who and when(date&time). In addition, the laboratory performing the analysis shall maintain on file for up to three years after the analysis all laboratory data taken and calculations during the analysis, including dates and times, the analyst performing the work, and the data and calculations from all quality assurance procedures and testing. This data shall be available for inspection by personnel of the City of Monroe upon request. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. The laboratory shall be certified by the State of North Carolina for each specific test parameter on which their results are reported. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible enforcement action; for Permit termination, revocation, and reissuance, or modification; or denial of a Permit renewal application. IUP#=>CM-34 Page:8 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health,the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation,Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Monroe. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. Treatment facilities shall be as diagrammed in Figure 2. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the City of Monroe sewer system or the surface waters of the State of North Carolina. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous Waste" as defined under the Federal Resource Conservation and Recovery Act. the permittee shall maintain records of disposal of these substances for a minimum of three years. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Such evidence shall include operating logs properly signed,or other relevant evidence that: 1. An upset occurred and that the permittee can identify the cause(s)of the upset; 2. The permittee facility was at the time being properly operated; and 3. the permittee submitted notice of the upset as required in Part II, Section 30,of this permit 4. The permittee complied with any remedial measures required under Part II, Section 5,of this permit IUP#=>CM-34 Page:9 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment, and Natural Resources, Division of Water Quality, the Regional Administrator of the Environmental Protection Agency, the City of Monroe, and/or their authorized representative,upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Monroe. As required by the Sewer Use Ordinance, effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Water Resources or his/her designees,within a reasonable time, any information which the Director, his/her designee, or the Division of Water Quality may request to determine compliance with this permit. The permittee shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be accompanied by the following certification by the Authorized Representative: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for IUP#=>CM-34 Page:10 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine or imprisonment for knowing violations. " The Authorized Representative shall be as defined by the City of Monroe Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility,or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the City of Monroe Water Resources Director or his/her designee prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the City of Monroe provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. IUP#=>CM-34 Page:11 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) The City of Monroe enforcement response will be in accordance with an Enforcement Response Plan approved by the North Carolina Division of Water Quality and on file in the office of the Pretreatment Coordinator 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification,Revocation,Termination This permit may be modified, revoked and reissued or terminated with cause in accordance with the requirements of the City of Monroe Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 120 days prior to its expiration date. The permittee is not authorized to discharge after the expiration date of this permit if this re-application deadline has not been met. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the City of Monroe of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. Such changes,however,do not stay any IUP#=>CM-34 Page:12 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) condition of this permit. If the changes require additions or modifications to pretreatment facilities to comply with this permit, all such modifications shall be approved and constructed before planned changes are made. The permittee shall not begin the changes until receiving written approval from the City of Monroe. Also see PART II, 30 below for additional reporting requirements for spill/slug issues. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Monroe and written approval and an Authorization to Construct has been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control for any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a) and (b) of the Federal pretreatment regulations, and shall comply with the prohibitive discharge standards in §52.020 and §52.023 of the City Sewer Use Ordinance except as specifically stated otherwise in this permit. 30. Reports of Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the City of Monroe immediately of any changes at its facility affecting the potential for spills and other accidental discharge, discharge of a non-routine, episodic nature, a non-customary batch discharge,or a slug load as defined in the City of Monroe Sewer Use Ordinance. IUP#=>CM-34 Page:13 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) Additionally, the permittee shall notify by telephone the City of Monroe immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge, they shall inform the City of Monroe Pretreatment Coordinator, telephone number (704) 282-4632, if no answer, the Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507- 8351, if no answer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093 immediately upon the first awareness of the commencement of the discharge. Leaving a message will not be acceptable until all phone numbers listed above have been attempted. Notification shall include location of the discharge, type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within (5) days, unless waived by the City of Monroe. IUP#=>CM-34 Page:14 Effective Date:July 1,2020 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 1. Slug/Spill Control Plan The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop and update, as required, a written slug/spill plan including procedures for preventing a slug or spill which could cause a violation of the discharge standards of this permit. Any revision of this plan shall be submitted to the City of Monroe no more than 60 days after the change(s) are made. If no changes are made to the plan, a written statement to that effect must be submitted to the City of Monroe on or before January 31, of each year throughout the duration of the permit. The plan shall include the following at a minimum: 1) identification of all chemicals, by name, quantity, and storage location which would cause a violation of this permit in the event of a spill and the means at each location to prevent the spill from entering the City sewer system or surface waters of the State of North Carolina. 2) who has the authority to halt production and/or wastewater discharge in the event of a spill or upset condition(include phone numbers) 3) who is responsible for implementation and updating of the plan 4) the personnel that should be familiar with the plan 5) the person(s) responsible for notifying the City of Monroe immediately upon discovery of a problem affecting the characteristics of the wastewater 2. Flow Measurement 1. The Permittee shall provide and operate monitoring facilities for the inspection, sampling and flow measurement of the permittee's process wastewater discharges. 2. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved engineering and scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 5% from true discharge rates throughout the range of expected discharge volumes. 3. The approved wastewater meter shall be installed, maintained, and calibrated once every six months. 4. The wastewater meter must have a non-resettable mechanical totalizer that reads in gallons. 5. Flow monitoring equipment and sampling point should be located in an area accessible to the City of Monroe personnel without prior notification. The City of Monroe must be supplied with any keys and/or other tools necessary to perform the aforementioned. IUP#=>CM-34 Page:15 Effective Date:July 1,2020 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 6. There shall be no by-pass capability of the wastewater metering devices or the sampling point. 7. The permittee shall maintain flow, maintenance, and calibration records for a minimum of three years. 8. In the event of temporary unintentional failure of the flow meter, the permittee shall notify the Pretreatment Coordinator as soon as possible, but in no case beyond 24 hours after first becoming aware of the failure. Repair shall be under taken as quickly as possible. 3. High Strength Surcharges Notwithstanding any concentrations permitted for total suspended solids, 5 day BOD or nitrogen ammonia stated in Part I, Section F of the Permit, the permittee shall be responsible for the payment of high strength surcharges at rates that may be established in the future by the Monroe City Council. 4. Total Toxic Organics The term "Total Toxic Organics" shall mean the sum of the concentrations of each of the toxic organic compounds listed in 40 CFR Part 433.11(e) which are found at concentrations greater than 0.010 mg/1. 5. Total Toxic Organics Sampling If there is a change in process which may result in discharge of Total Toxic Organics (TTO), the permittee shall perform a TTO sampling event based on a sample that is characteristic of the permittee's usual wastewater flow, and submit the laboratory results from this sampling event to the City of Monroe Industrial Pretreatment Office within 45 days of the process change. 6. Total Toxic Organics (TTO) Certification In lieu of monitoring for TTO, the permittee may, upon submitting to the City of Monroe one sample showing compliance and a Toxic Organic Management Plan,provided no process change affecting TTO has occurred, make the following certification every six month compliance period: "Based on my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics (TTO), I certify that, to the best of my knowledge, no discharging of concentrated toxic organics into the wastewater has occurred since filing of the last monitoring report. I further certify that this facility is implementing the Toxic Organic Management Plan submitted to the City of Monroe." IUP#=>CM-34 Page:16 Effective Date:July 1,2020 PART III Special Conditions Industrial User Pretreatment Permit (IUP) The certification statements are due on June 15 of each year covering January through June six month reporting period, and November 15 of each year covering the July through December six month reporting period. If the certification is not submitted for both periods within 7 days of the due date the City of Monroe will collect TTO samples before December 31 and the permittee shall be billed for the cost of the TTO sampling. 7. Special Reopener The City of Monroe reserves the right to reopen and modify/change limits and or sampling frequency as deemed necessary. 8. Sludge Management Plan Within sixty days of the effective date of this Industrial User Permit, the permittee shall submit a sludge management plan to the City of Monroe. 9. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A .0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A .0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. IUP#=CM-34 Page:17 Effective Date:July 1,2020 IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe NC0024333 IUP name: IUP Number: ELG Utica Alloys CM-34 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2020 01 IUP expiration date: IUP 40 CFR#,if applicable: June 30,2023 433.17 B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form (see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form (see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not result in an Over Allocation situation for any pollutants. 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) r - The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. Pipe 01: Cd, Cr, Cu, Fluoride, Pb,Ni, Ag, Zn, Cn-, TTO RATIONALE #3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. Ammonia RATIONALE #3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not result in over allocations. 2 IUP Synopsis RATIONALE#1: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 T Avg SIU lbs/day 5% MAHL, lbs/day t i . L RATIONALE#5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). I � 3 re. ZO COVER PAGE Company Name:ELG Utica Alloys Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations, company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements,monitoring,record keeping,and data management. Randall Wallace Robert Young EHS Manager Years with firm: 3 Title General Manager Years with firm:5 months Phone#704-774-2955 Fax#704-776-4872 Phone#: 704-776-4844 Fax# 704-776-4872 Physical street address of facility Official mailing address,if different. Note if same. 631 N.Srcrest Avenue same City IN4roe State NC Zip 28110 City Monroe State NC Zip 28110 The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit(IUP) for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance, Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and/or imprisonment for knowing violations. g.sl 41.� May 18,2020 Signature of Authorized Representative Date listed above (seal if applicable) Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 1 of 228 1. Provide a brief narrative description of the type of business, manufacturing processes, or service activities your firm conducts at this site. • ELG Utica Alloys is a specialty metals processing company. • ELG Utica Alloys conducts sorting and processing of metals prior to sale to melt shops and other metal trading companies. ELG Utica Alloys does not manufacture metals or change the composition of the metals. • ELG Utica Alloys carries out a cleaning process involving acid treatments. The acid, when no longer usable, will be treated for disposal to the city of Monroe. ELG Utica Alloys has a wastewater treatment system in place and operational. 2. List the primary products produced at this facility: • ELG Utica Alloys produces revert metal, which is sold to melt shops and other metal trading companies. 3. List raw materials and process additives used: • Nickel, cobalt and titanium alloys(raw materials) • Acid will be used for cleaning metals. • Sodium hydroxide is used in the scrubber. • Lime Slurry, Calcium Chloride and Flocculant for wastewater treatment 4. Are biocides added to any water discharged to the POTW, if yes describe: Yes No X 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. • ELG Utica Alloys conducts two shifts per day with approximately 55 employees on one shift and 15 on the other. The primary operations are sorting,processing and shipping and receiving. Hours of operation are 7:30 AM to 4:30 PM, and 11:00pm to 7:00am 5 days per week. 6. Production process is: Check, if all continuous Check, if all batch X If both please enter, % continuous= % % Batch= 100% Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 2 of218 7. Does production vary significantly (+-20 %)by season. Describe. Yes No x 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes,please describe. Yes No x 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. HazzMat Environmental Services, LLC 221 Dalton Ave. Charlotte,NC 28206 704-332-5600 Proposed materials for disposal—spent cleaning solution, rinse water, scrubber water, centrifuge water, lime slurry. Proposed amount: approximately,400,000 pounds per month. 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. 11. Attach sketch or schematic showing sampling points and all connections to the sewer. • ELG Utica Alloys will collect samples from the wastewater treatment system discharge. Sampling will be performed on the water after the filter press. Water to be collected in holding tank for final pH adjustment, sampling, and testing prior to discharge. Please see Appendix A-1 through A-3 attached. 12. Complete the Wastewater Pollutants Checklist attached to this Survey. • ELG Utica Alloys does not anticipate any wastewater pollutants above maximum permitted levels to be present in the treated wastewater discharge. Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 3 of 218 13. Do you have, or have you ever applied for,been issued,or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes,list all other NPDES permits,permit numbers,dates,and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name Yes If yes: Permit,#,date,applicant name X No 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes,list all other IUP permits,permit numbers,dates, and names used to apply for them. If yes: IUP CM-34,02-23-2017 Peter Weber X Yes If yes: Permit,#,date,applicant name No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater,general,Non-Discharge, septic tank,etc.). If yes,list all other permits, permit numbers, dates, and names used to apply for them. If yes: Air Permit,1478R00,01/27/16,ELG Utica Alloys X Yes If yes: Permit type,#,date,applicant name No If yes: Permit type,#,date,applicant name 16. Is a Spill Prevention Control and Countermeasure(SPCC) Plan prepared for this facility? The facility does not store greater than 1,320 gallons of petroleum onsite. Yes X The facility has prepared a combined Slug/Spill Control Plan in accordance with §52.027 of the Monroe Code of Ordinances and the typical requirements in Part II of a City of Monroe Industrial User Pretreatment Permit(as provided by the Pretreatment Coordinator) No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes X No Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 4 of 218 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. Yes No X 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes X # of Tanks 1 No Tank Capacity Operating Materials of Spill prevention/ Contents Volume Construction containment Cleaning 6667 gallons 6500 gallons Cross linked 7455 gallon Solution Poly ethylene double walled secondary containment, curbed and lined for overfill protection Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 5 of 218 Industrial User Wastewater Survey & Permit Application PART II, Water Supply, Use, & Disposal Worksheet: Water Used for: Water Avg. Max. M E Disposal Avg. gal/day Max. M E gal/day gal/day e st gal/day e st Source(s) a i Method(s) a i s m s m u at u at re e re e d d d d (see Source List below) (see Disposal List below) 1. Process water(Rise tanks from 1 1200 1400 X 1 1200 1400 X cleaning process, lime slurry) 2. Water into product N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 3. Air Quality Permitted units 1 300 500 X 1 300 500 X (Scrubber discharge) 4. Domestic -toilets, drinking, café(40 1 600 1000 X 2 600 1000 X employees; estimated at 15 gallons per day) 5. Cooling water, Process NON-Contact N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 6. Boiler/Cooling tower blowdown N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A (office air conditioning unit) 7. Cooling water, HVAC N/A 0 0 X 5 <1 <1 X 8. Other: Spent cleaning solution N/A N/A N/A N/A N/A 1 150 150 X 9. Centrifuge water 1 50 50 X 1 50 50 X Totals => 2150 2950 Totals=> 2300 3100 Typical Water Sources: Possible Water Disposal Methods 1. City/Public supply 1. Sanitary sewer, with pretreatment 7. To groundwater 2. Private wells, drinking 2. Sanitary sewer,without pretreatme 8. Septic Tank 3. Groundwater remediation wells 3. Storm sewer 9. Waste Haulers(identify) 4. Private ponds 4. Surface waters of 10. Water into Product 5. Surface waters of NC,please identify 5. Evaporation 11. Include others, if applicable 6. Include others if applicable 6. Land applied Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 6 of 218 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present, and describe. No pretreatment facilities => 1• Flow equalization Aerated equalization=> NON-Aerated equalization=> Total volume of equalization (million gal.) => 2. Activated Carbon Yes No X Describe any, if present. 3. Activated Sludge Yes No X 4. Air Stripping Yes No X 5. Centrifugation Yes No X 6. Chemical Precipitation Yes X No Removal of pollutants by wastewater treatment system 7. Chlorination Yes No X 8. Cyanide Destruction Yes No X 9. Cyclone Yes No X 10. Dissolved Air Floatation Yes No X 11. Filtration Yes X No Filter press 12. Flocculation Yes X No 10% Flocculation solution 13. Grease Trap Yes No X 14. Grit Removal Yes No X 15. Ion Exchange Yes No X 16. Neutralize,pH adjust Yes X No Final pH adjustment by wastewater treatment system to meet pre-treatment levels 17. Other Biological Treatment Yes No X 18. Ozonation Yes No X 19. Reverse Osmosis Yes No X 20. Screening Yes No X 21. Sedimentation Yes No X 22. Septic Tank Yes No X 23. Silver Recovery Yes No X 24. Solvent Separation Yes No X 25. Spill protection Yes X No Coated concrete containment barrier. List any others. Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 7 of218 PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date 5/18/15 2. List all Standard Industrial Classification(SIC) codes for your facility. These may be found on State Unemployment forms,tax forms, accounting records, or from the Chamber of Commerce. 5093 3. Has this facility ever been considered a Categorical Industrial User (CIU)as described by the Code of Federal Regulations(40 CFR)? If yes, give complete 40 CFR number=> 433.17 No 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes No X • Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 8 of 218 PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: N/A Check 40 Industrial Activity Check 40 Industrial Activity below CFR# below CFR# 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing X 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg. 471 Nonferrous Metal, Form & Powders 408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals, Plastics, 411 Cement Manufacturing & Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical, electronic components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap& Detergent Manufacturing 454 Gum& Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning& Finishing Others Title: Ill Wastewater Survey & Permit Application Revision date: 12/30/97 Page 9 of 218 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, 1 Code Facility Facility Discharge Discharge ' if Known 1 (mg/1) Acid Extractable Organics 2-Chlorophenol 34586 X X 2,4-Dichloropheno l 34601 X X 2,4-Dimethvlphenol 34606 X X _ 2,4-Dinitrophenol 34616 X X 2-Methyl-4,6-dinitropheno I 34657 X X 4-Chloro-3-methvlphenol 34452 X X 2-Nitronhenol 34591 X X 4-Nitrophenol 34646 X X Pentachlorophenol 39032 X X Phenol 34694 X X unknown 2,4,6-Trichlorophenol 34621 X X Base Neutral Organics _ 1,2,4-Trichlorobenzene 34551 X X 1,2-Dichlorobenzene 34536 X X 1,2-Diphenvlhvdrazine 34346 X X l,3-Dichlorobenzene 34566 X X l,4-Dichlorobenzene 34571 X X 2,4-Dinitrotoluene 34611 X X 2,6-Dinitrotoluene 34626 X X 2-Chloronaphthalene 34581 X X 3,3-Dichlorobenzidine 34631 X X 4-Bromophenyl phenyl ether 34636 X X 4-Chlorophenyl phenyl ether 34641 X X Acenaphthene 03405 X X Acenaphthylene 34200 X X Anthracene 34220 X X Benzidine 39120 X X Benzo(a)anthracene 34526 X X Benzo(a)pyrene 34247 X X Benzo(b)fluoranthene 34230 X X Benzo(ghi)perylene 34521 X X Benzo(k)fluoranthene 34242 - X X Bis(2-chloroethoxy)methane 34278 X X Bis(2-chloroethyl)ether 34273 X X Bis(2-chloroisopropyl)ether 34283 X X Bis(2-ethylhexyl)phthalate 39100 X X Butyl benzyl phthalate 34292 X X Chrysene 34320 X X Di-n-butyl phthalate 39110 X X Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 10 of 218 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 X X Dibenzo (a,h) anthracene 34556 X X Diethyl phthalate 34336 X X Dimethyl phthalate 34341 X X Fluoranthene 34376 X X Fluorene 34381 X X - Hexachlorobenzene 39700 X X Hexachlorobutadiene 34391 X X Hexachlorocyclopentadiene 34386 X X Hexachloroethane 34396 X X Indeno(1,2,3-cd)pyrene 34403 X X Isophorone 34408 X X N-nitroso-di-n-propylamine 34428 X X N-nitrosodimethylamine 34438 X X N-nitrosodiphenylamine 34433 X X Naphthalene 34696 X X Nitrobenzene 34447 X X Phenanthrene 34461 X X Pyrene 34469 • X X Metals Aluminum 01104 X X <0.10 Antimony 01097 X X Arsenic 01002 X X Beryllium 01012 X X Cadmium 01027 X X <0.001 Chromium 01034 X X 0.0106 Copper 01042 X X <0.005 Lead 01051 X X <0.005 Mercury 71900 X X Molybdenum 01062 X X Nickel 01067 X X 0.128 Selenium 01147 X X Silver 01077 X X <0.005 Thalium 00982 X X Zinc 01092 X X <0.01 Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page II of218 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 X X Chloride 00940 X X Cyanide 00720 X X Fluoride 00951 X X 11.5 Purgeable Volatile Organics l,l,l-Trichloroethane 34506 X X 1,1,2,2-Tetrachloroethane 34516 X X 1,1,2-Trichloroethane 34511 X X 1,1-Dichloroethane 34496 X X 1,1-Dichloroethvlene 34501 X X 1,2-Dichloroethane 34531 X X 1,2-Dichloropropane 34541 X X 2-Chloroethyl vinyl ether 34576 X X Acrolein 34210 X X Acrylonitrile 34215 X X Benzene 34030 X X Bromodichloromethane 32101 X X Bromoform 32104 X X <0.002 Bromomethane 34413 X X Carbon tetrachloride 32102 X X Chlorobenzene 34301 X X Chloroethane 34311 X X Chloroform 32106 X X 0.0101 Chloromethane 34418 X X cis 1,3-Dichloropropene 34704 X X Dibromochloromethane 32105 X X Ethylbenzene 34371 X X Methylene chloride 34423 X X Tetrachloroethylene 34475 X X Toluene 34010 X X trans 1,3-Dichloropropene 34699 X X trans-1,2-Dichloroethylene 34546 X X Trichloroethylene 39180 X X Trichlorofluoromethane 34488 X X Vinyl chloride 39175 X Others Xylene X X Title: lU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 12 of218 Data Summary Form City of Monroe <= Receiving POTW NC0024333 <= Receiving NPDES # ELG Utica Alloys, LLC <= Specific Sample Location! IUP#CM-34 Pipe#-01 i.e., Give IU Name, IUP#, and/or pipe# BOD TSS Ammonia Lab=> Laboratory performing analysis => MDL => Laboratory Method Detection Limits=> Notes=> Notes => Q = Flow Sample Date Notes about Sample M =Metered Conc. Results Conc. Results Conc. Results ID, or Sample E= Estimated from Lab from Lab from Lab Count Collected mgd gal/day <? mg/1 <? mg/1 <? mg/1 1 6/11/19 M 674 3.0 12.1 51.6 2 6/12/19 M 790 < 2.0 43.3 63.4 3 10/24/19 M 1369 3.2 2.4 101 4 10/25/19 M 1171 < 2.0 2.2 97.7 5 6 7 8 9 10 11 12 etc TNS => Total number of samples => 4 4 4 Max. value=> Maximum data value (mg/1) => 3.2 43.3 101 Avg. (use 1/2 BDL) => Avg. data value, Include BDL values as 1/2 detection limit=> 40.75 78.425 Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 13 of 218 Data Summary Form City of Monroe <= Receiving POTW NC0024333 <= Receiving NPDES # ELG Utica Alloys,LLC <= Specific Sample Location! IUP#CM-34 Pipe#-01 i.e., Give IU Name, IUP#, and/or pipe # Arsenic Copper Chromium Cadmium COD Copper Lab=> MDL => Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 6/11/19 0.115 0.409 < 0.001 0.115 2 6/12/19 < 0.005 < 0.005 < 0.001 < 0.005 3 10/24/19 < 0.005 0.134 < 0.001 < 0.005 4 10/25/19 < 0.005 0.115 < 0.001 < 0.005 5 6 7 8 9 10 11 12 etc TNS => 0 4 4 4 0 4 Max. Value => 0 0.115 0.409 <0.001 0 0.115 Avg. (use1/2 BDL) _> 0.0306 0.165 0.0005 0.0306 Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 14 of218 Data Summary Form City of Monroe <= Receiving POTW NC0024333 <= Receiving NPDES # ELG Utica Alloys,LLC <= Specific Sample Location! IUP#CM-34 Pipe#-01 i.e., Give IU Name, IUP#, and/or pipe# Cyanide Lead Mercury Nickel Silver Zinc Lab=> MDL => Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 6/11/19 0.0088 < 0.005 1.37 < 0.005 < 0.01 2 6/12/19 < 0.0080 < 0.005 < 0.005 < 0.005 0.358 3 10/24/19 < 0.0080 < 0.005 1.70 < 0.005 < 0.01 4 10/25/19 < 0.0080 < 0.005 0.955 < 0.005 < 0.01 5 6 7 . 8 9 10 11 12 etc TNS => 4 4 0 4 4 4 Max. Value => 0.0088 <0.005 0 1.70 <0.005 0.358 Avg. (usel/2 BDL) _> 0.0052 0.0025 1.007 0.0025 0.09325 Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 15 of 218 Data Summary Form City of Monroe <= Receiving POTW NC0024333 <= Receiving NPDES # ELG Utica Alloys,LLC <= Specific Sample Location! IUP#CM-34 Pipe#-01 i.e., Give IU Name, IUP#, and/or pipe # Phenol Chloroform Bromoform Aluminum Flouride Other Lab=> MDL => Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 6/11/19 0.0173 0.0097 < 0.002 0.246 5.5 2 6/12/19 0.0077 0.0061 < 0.002 0.106 9.6 3 10/24/19 < 0.005 0.0024 < 0.002 < 0.1 10.7 4 10/25/19 < 0.005 0.0052 0.002 < 0.1 5.5 5 6 7 8 9 _ 10 11 12 etc TNS => 4 4 4 . 4 4 _ Max. Value => 0.0173 0.0097 0.002 0.246 10.7 Avg. (usel/2 BDL) => 0.0075 0.0059 0.0013 0.113 7.825 Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 16 of 218 Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description W 13 Improved maintenance scheduling recordkeeping, or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers W19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments) X W31 Improved storage or stacking procedures X W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves W34 Installed secondary containment W35 Installed vapor recovery systems X W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention(explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments) W51 Instituted recirculation within a process Title: IU Wastewater Survey&Permit Application File name: S:\Operations\PT and WWT\Waste Water Treatment\City of Monroe ELG longform permit submission Rev2 5- 15-20.docx Revision date: 12/30/97 Page 17 of 18 Current Projected Code Description W52 Modified equipment, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping /cleaning equipment W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) W61 Changed to aqueous cleaners ( from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation(explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing (explain briefly in comments) W8 1 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments) W99 Other(specify in comments ) Comments (Please list corresponding code) W31 Improved storage procedures to allow a minimum of 24 inches between totes, stacked at a maximum of two high W32 Hazardous waste and DOT training completed for employees involved in loading, unloading and transfer operations W36 Incorporated potential spills and leak sources into weekly check sheet. Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 18 of218 Appendix A-1: System Drawings CONFIDENTIAL BUSINESS I N FORMATION 14NNn�..Na —.. - 1) (3'I7O 4L74 M4 11P$/WIN 144141/INe7 II 11.OR•4.t.4 04L/ 1'.a'Mr troo7Mwlxl) r,A1 r 4) Ssf444 Nlr'IO.."...11 r41xW N 11 f) A 1-rA4*NS•M f w4 14rn1Pa41S1p11t1 a+br 1'YS»'IMl Oa+.r 1r 4771*arArNxl YIYn V,W(N )1 re 11Klrm9xr M1N d424220402..luro7. NA ..-..-417 rNAMI N,r 4 /r�l/T71 117 YI 41 Ot1Lo rAGNCWf?CD PLW(Ylrf f),•I•R). 47 7W7 IIi1N 6VOoyl7Nk(N!0). S nor*I1r4777M 774)(7r 7):tex M 7)44 418 1 IV 7 a(fIP4100,'fr - - a YpN we. 1 n _.. ..... I) Pt 0An+i rt7n rw1•(rrrr 1 U.P.m ln,111loan[(w) � -..... �I 41 tnR Pam(1n_M)AV411Mv 21 41 RIR(Mr19 1nn4 1 II'101.6.Pl( n 1 t N 14144,PJnl. 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'ail. ,it COAnocVe 1 with our Moro.All rlgAls of �: MO'Corponuxa lit.; MCA 4L(.0Y$,LlC 4 OS N tMntJN Mown*:NgIM7tN^.AM ntY.f.ma M 4 artist 1r+ d111q<•a N1wn1I4n oft fper7fa. ibis1 ?414 on.Murnx condo., MON7(Qr.1' (711 C4)1O p1A IHM['11 runt rS10NJa0 II f1QU➢Slid by r lj M ,,(nAJ][)<-7401 •,NPR An VON eN 441 MO 1N[Jt 441A iM1 1 a , 11 Yrr MlM Or mn7ttn M1M1.,w 4 1tlnc rM C7077.4 Ytw Ol r[w l.,MM1I,C[.CYS"' £ )Nip 4'r7N4 o /dn74 ore Pofr104n111 4111 _. r (14)1114-7771 440 41417 LAy0Ut r Witty,*N•147P:444w1.Y M:4hI 4'h11M Nall P.141,narelpY/kNe odd..1r471 d t _. )} ...- .. ...._..._. N•b wrrco fnlr .f af4/wn4lnr w.h aNl 44 ..'••—•• ", _.... _._..._.. MrmWla(141,nd.1r•!Wu4r 74.augy 2.11, — .. 1: :.! xaaw I*4+u,....,i. AI•RIL 21,20161125,6^11-111 Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 19 of 218 Appendix A-2: System Drawings Cont. CONFIDENTIAL BUSINESS INFORMATION >rid..4.`011W1'C'l. 1^:' 0 ri 1/t' /1 F /r I eTYY-A teY-OS J/e 1?, 1;;;Ic Y o TPoitT6M6TA r PMIR M1111 �JM.nY•1lK. i t ' KARP RWT, ' , _ iw,l rul ual. MUM.Jf f r r I.1-"+�' Ylr-A }1 Orb*sY 7 i wT+TJAAVCY- 1 11 114' 1 97V q u i �' ' r'1 tll N-A ,1 1Pr•1 •P' MONY MIMIC TentI}ON .r) ---------••-• J 1'fr.' G/7 kl G 7 I i.0 C I / yevLY-A.YI:NrWiC 1. PJI a.)Jpe 0.,Vii. moral T1dWM FIrY mow.(o1rh.Ml BMX**AXON.Tun(NT..),. i�4•:lu "1-- X'!'-e III gSlYfI1rR1MA 1`PtPI'PNN4VMrMt wail NAYn?eNfY1J'(oN+) NWM•1,]N Rr,e Y I.... 07)1 Ye'-e'm(11Pr:AM1pe w1Y1 4/1 , N11WWt:gIR:eIRRAYJ es soh, M wufl re. I tr PMre NMI,IwA�AtJd 4to •,-S r—�A"IV'1-6V•9r.1"-KI ..^.....•.... ..* r;,Nr rTMNtl. ,+ ... Ytr-e 0. (71� RM 1 N Del Pusses.rocs Puss(BNP-st, .DIT9*MJ TM,sus stutomour(Mg), I r. r\ vim,Atlll cConurirxrG 1 °il-STe6�v�i• 1� Y VAIN 01:0 1.11uf •oWrVG) ( Ale mowing to d.e:gm mo deter IJ eu` arep•rty end must not d oTtopl it, „. 7. .......,.. .._. ton eebon NO cur Fro'. Ad T IYhLI of oetlg 13Y1 CorPorettoR rLC UTICA ALLOYS,LLC or Inerntron ore ritarrwei thle Overly next 4 Illi Yeee Ra,loon Weft/ M�JRCr,1.1ttP1N CARCIINA be tuned R requested by ue PLv a 1llAa1a-7101 "Ir*re / u V tldteP PN+rt ne Me .`( Fee I tee3)elA er;Y WATER CClt1C11RN or 1RANSrr.R N el tlA el d try,.d e d ateµ Ike rer ISJ I rl:nre M M1 i1GY Y "'_"iLr`i FLOW SCNEMAA 1 paw w r n..,,., _.... aYr r 1 i In ..m1 11. ..rw * •n . M•Y+J64er�M,RV, AFMI.Y 11..7i)1.¢,lt�`�b_I 17114 • Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 20 of 218 Appendix A-3: System Drawings & Sample Point CONFIDENTIAL BUSINESS INFORMATION _ _, ..,,..,,,.......__..... • ,.........-. .. ri ' i keilii1 40;*1Ell 11.04. i . ._-.......,..........—....—.....-...., . 0 rr 1,0461.PUt.Ar.',4 'I"0.ILP.1.4.V411:0 talli ION MAI 5,00 04.71,P3PC04....01..) h.^,2225 110.021. I mr• " s,rind,rra diva Mot > I— 4...1rd/,//' `,... a r. , ,..\ ,,. ......t.--,.......*1 rr 12011111 0. r.x-,0 Mgt 21112:2X".4212.21C,.---> I . el•FI, ..i... .-------_—_ ..._ ... ..........._..._.._. 21 ROT!P.M 111111 IN.(4rrr-o), 'oda inoa aim sornornm rand. 1 1,,r1 /. I I,41.00i0L]l 'WA , .0' 1 • .,- ...• N0001-4,,er).-oa Cl P.4 0,100 NU . II—.., 1 ., I .•I .r I' ,.. wura 116104144-x) ®11114522.4-42451anrIr.4 220.1129. VZ\C,}4-;f:/.1.,%.44.11. 0 0 -0-. .N., ! 0!, c,.0 0, ayr-X.I•AS2 WA x 2.-.).Ir.(.22,21222Uxl) ---•------- .-2 ix1,11 VOIA1,41,10 EMI MIN IIK,MVO/1,X Paw Vor-ak irrtr,,,,,7 Ity0.Torli.oal;KAMAN,P,,,,OUL: .1.7,,,, ..., 2i14/2112 onto 2 20 0.0704 .22 x 2/1.WO tro PI 4.1x1 WOKE f : rr-re r r rfir'r-thoolno In drilan and dolor If 0.1r- 1 .,,L.. .. .. .property cmd moat not Or Yard...pi In , i,,,,,,,.22.Mth..,oork,Ad noir II onion! AMC Corporation 1 FLO I/T1CA.44LOYS.,I.LC t or 22.02121M 2.2,re xeeml.'HI le.01100111 If 1%).1 : . . 4 to 4.0 Kt inn,Cloth.' MCNROC.NORM CaR01.1144 Ca returned II trriairta5 33 ua ' '- '.•,__ _ Frxxx•I 1110.1212.1-1401 ..2,222 eswingi me pr....,,r I.tlAlls a Ah.0..d 2142 ' '.' , r..,I (i9.20,..$223 , KUM 01W*TEN1213 A442 MAL ,'2....fro.Ix't..,00/rt tt00,14 so 140*Mtg. ..•,L,.•,., , ..]IttUIRikliZATrA,1,O4M Milf22,4122 1 w.,hey,p.rovnle0.10pr ute,i0eitod0inspwr.tor mu ''" -- ". 1FL, .......g4-_,„ .... ..,.., *mar. ,orr AiNu '11,7,.1.,s I11,38-Ir-54 ) Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 21 of 218 t SIU INSPECTION FORM Name Of Industry: 1 L& L1-1- ,4 Al loyS C-- IUP # C-M- 31 Address Of Industry: (e''S I N. Sec r#S-}- j i,.e IUP Expiration Date: rrx)nr�e, NC ;3 I I O 6"- -20 IndustryRepresentatives: Title osh K4N i bht c-f-„,„eq., r POTW Representatives: Title\'1� i l esker P I arcs Date Of Inspection: leo /q Time Of Inspection: I 4OO amA dLLt Purpose of Inspection: Annual ✓ Other(Describe) POTW to which IU discharges C NPDES# I'- C Q a ti333 Is SIU currently in SNC? I'o If yes,for what? PART I- INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES I... Raw materials used YES/ 'i Manufacturing processes YES/ "�• Categorical, if applicable YES/ob -k '3.\ Production rate Y S NO Number of employees 42 v/NO n -Q Number of shifts YES/0) a .4\v {5 ( 4— 3 Comments: PART II -PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A -PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? YES 0 Where do they go? 2. Are production areas diked,contained, •, tt erwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? o /NO Comments: 3. Are there floor drains in the storage area? YES,e Where do they go? 4. Are storage tanks and areas diked,contained,o herwise constructed in such a way as to prevent harm �' . to the WWTP,especially from spills or slugs? NO Comments: 5. Are process and storage tanks and pipes labeled? NO - 6. How are off-spec raw materials,and products disposed of? rec.yc-1 V�A 7. When is the production area cleaned? c_lP.-vr\i/ c)c y •C-4.XNr t't..f' C 8. Is the wastewater from cleaning the production area discharged to the POTW? YES/NO 9. What non-process wastewaters are discharged to POTW? Comments: .0�- 1'�r��- `I S '"��'P(� -�a✓��5 t.r C ` cunt nmor Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B -PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. ---c- 1. Does operator seem knowledgable about the system? YF /NO Comments: J 5� 2. Are all units operational? /NO ^ 3. How often does operator/m tenance erson check system? c..hec-32 S .• Q rum a t 4. Is there an operator for each shift? /NO 1 g11.t ck 5. How and when is sludge disposed of? (a,.5a� C13 y 6. Is there a schedule for preventative maintenance? YES/0 Qert•te5 --v-‘..�( ?l-( ,f-(-k, ev-t.cy (ac� Comments: U.Se-5 i Y\ .{ 5 ppo CA- SD? ._ or k t -e- r' - 4 eN-5 6- 4-(.e try PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? (tYF /NO If yes,name of lab. O-ce- 2. If industry completes sampling,ask the in ustry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? at /NO Comments: 4. Is there a calibration log for the flow meter? )JS/NO Comments: Comments: need #.,,J0 SM e.l-eT43, nee.eJ rr`<- -e.r co t PART III - EXIT INTERVIEW Review monitoring records an.anlia er SIU records required by IUP. 1. Are files well organized? t /NO Comments: 2. Are sample collection/chain-of-custody forms filled out properly? E /NO Comments: _ 3. Do results in files agree with reports sent to POTW?')/NO Comments: 4. Who has authority to shut down production should a spill or slug discharge occur? 5K r— 5. How does SIU inform employees of whom to call at POTW in case of spill/slug? -c.( c work- G 1^-ey If slug/spill plan is already required by P• ,review procedures. 0 6. Is SIU implementing slug/spill plan?CUP/NO Comments: Comments:N e e j ` —\--(J Lee#, INSPECTION RESULTS Slug/Spill Control Plan Needed? YES/(1�0� Comments,Required Or Recommended Ac ions: Signature Of Inspector(s) 0\061,-:.--,._ 1\ ate Date: 1 0-Z3-(c1 Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2 \ " Ionroe North Carolina May 28, 2020 RECEIVED IVED Mr. Tyler Mercer JUN 0 3 2020 EHS Manager NCDEQ/DWR/NPDES ATI Allvac 2020 Ashcraft Avenue Monroe,North Carolina 28110 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Mercer: Please find enclosed herein the pages reflecting a modification to include a decrease to the concentration limit of Chromium and Nickel for pipe 01 of Industrial User Permit CM-15 authorizing ATI Allvac to continue to discharge wastewater to the City of Monroe sewer system for further treatment at the City of Monroe Wastewater Treatment Plant through June 30, 2022 and specifying the conditions governing this discharge. Please replace the old pages of IUP CM- 15 with the enclosed, and keep the old pages on file with current permit. All other pages of CM- 15 remain in effect. Please review this entire permit carefully in order to meet all requirements. Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. Should you require additional information please do not hesitate to contact me. Respectfully, Kevin Keesler Pretreatment Coordinator c: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\Industries\ATI Allvac City of Monroe • PO Box 69 • Monroe,NC 28111-0069 Tel: (704) 282-4601 • Fax: (704) 282-5764 www.monroenc.org *ATI l�M �- 2 8'-20 Kti - P.O.Box 5030 2020 Ashcraft Ave. Monroe,NC 28111 January 27, 2020 Phone: 704-289-4511 Fax: 704-290-5194 Kevin Keesler City of Monroe P.O. Box 69 Monroe, NC 28110 SUBJECTS: Monroe Site 2019 Production Records Report and Slug/Spill Control Plan Dear Kevin: Attached are the 2019 Production Records and Slug/Spill Control Plan for ATI—Monroe Site. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine or imprisonment for knowing violations." If you have any questions or need any additional information, please contact me at 704-289-4511. Thank you. Sincerely, /0/4„, Tyler Mercer EHS Manager Pretreatment Permit Production Update 2019 Production (lbs) Dept Operation# Equip. # Description Ni-Cr Alloys Ti Alloys 0-2904-0000 10" Bar Peeler 0-2905-0000 16" Bar Peeler 1140-027 0-2907-0000 13" Bar Peeler 3,265,185 0 0-2917-000 10" Bar Peeler Conditioning 1140-0043 0-2906-0000 16" Savage Saw 676,885 10,373,482 (Saw & 1140-0046 0-1212-0100 7" Savage Saw 2,438,187 14,201,630 Peelers) 0-4617-0000 Amada Saw 0-4622-0000 Behringer Saw 1140-0060 0-4623-0000 Behringer Saw 6,484,162 13,148,706 0-4630-0000 Behringer Saw 0-7727-0000 Behringer Saw TOTALS: 12,864,419 37,723,818 0-6801-0000 *Ryman Polisher *All materia 0-6802-0000 *Ryman Polisher saws are cut Conditioning 1140-0068 0-6803-0000 *Fox Polisher 2,280,651 14,144,096 of three (3)t (Polishers) 0-6804-0000 *Fox#1 Polisher 0-6804-0100 *Fox#2 Polisher TOTALS: 2,280,651 14,144,096 1160-0327 Peeler Polisher(total) 0 4,727,851 0-4604-0100 Abrasive Saw Inspect. 0-4603-0101 Abrasive Saw 0-4602-0200 Abrasive Saw Finishing 0-4621-0000 Abrasive Saw (Polisher, 1160-0046 0-4631-0000 MFL Saw 2,461,273 7,550,835 Saws, 0-4632-0000 MFL Saw Grinder) 0-4633-0000 MFL Saw 0-4634-0000 Band Saw 1160-0055 0-5503-0000 Centerless Grinder 0 121,643 *Added in 21 TOTALS: 2,461,273 12,400,329 Finishing 1160-0028 0-2805-0000 Vaqua Blast 990,253 1,507,392 (Other) 1160-0058 0-5801-0100 Zyglo Operation 2,922,117 5,246,340 Press 1120-0059 TOTALS: 11,741,085 71,857,875 Remove dupli ATI Allvac-Monroe Site 2019 Production Update Wastestream Flows to W WTP and Categorical Determination se Ni F Co Pb Zn NH3 40 CFR 471.XX Regulated - Metai(s) Categorical Daily Max.Max.Mo.Avg Daily Max.Max.Mo.Avg Daily Max.Max.Mo.Avg Daily Max.Max.Mo.Avg Daily Max.Max.Mo.Avg Daily Max.Max.Mo.Avg Daily Max.Max.Mo.Avg Wastewater Source Category - Production 8mdaed't Rio Regulated c.d. (lb/MM Ib) (lb/MM Ib) (Ib/MM lb) (lb/MM Ib) (lb/MM Ib) (ID/MM Ib) (lb/MM Ib) (lb/MM Ib) (lb/MM lb) (lb/MM Ib) (MMM Ib) (lb/MM 1b) (lb/MM Ib) (lb/MM Ib) Sample Prep.Area ft Sawing or grinding rinse/ 0.067MIMEO- _� 0.067 Coolants-Finishing contact water Ti Y 471.64(v) Co,Pb.Zn,NH,-N '®=121:111111KLEM 0.057 WWI 0.095 0.695 0.291 IffEEMMiallii Coolants-Conditioning Sawing or grinding rinse/ N8-Cr Y 471.34(z) Cr,Ni.F 0.067 0.027 0.1 0 067 10.8 4.78 ia contact watt Ta Y 471.64(v) Cn.Pb.Zn,NHrN �� ', 28.3 12.6 KIM 0.057 0.2 ME= 0.695 0.291 MEM 27.9 -Coolants Lab _ ----f I)laasOmc testing wastewater - -- Zyglo Rinse Dye penetrant testing wastewater - '' ® 0.079 i i �� 0.079 12.7 5.63 - - Ti Y 471.64(w) Ca,Pb Zn.NHv-N 3 29.6 0.325 0 471 i 24 1 64 0.638 t0 65.7 Foram equipmmeot cleaning Ni-Cr Y 471.34(j) Cr.Ni,F 0.002 0 0006 0.002 0.002 0.106 I Za� _ Paging equip cleaning water wastewater Ti Y 471.640) Cn,Pb,Zn,NHt-N \ _.,: � n i i 0.005 MIMI o co8 n.059 0.025 Forging hydraulic fluid leakage Forging press hydraulic fluid Ni-Cr Y 471.34(1 Cr,NI,F 0.069 0.028 0.103 0.069 leakageMEMMEIMMIKELIMEICa.Pb,Zn,NHa-N � �� 0.293 .. 0.424 0.202 1.48 0.616 ® 59.2 := a -_. _ Raoclores Wet Air Pollution Control Ni-CY Y 471.35(t) Cr.Ni,F 0 3 0 122 0 45 03 21.4 „ ,: t Scrubber Blowdown Ti Y 471.65(o) Cn,Pb Zq NHa-N ���� ]_.8 5.65 0 062 0.026 0 043 0.313 0.131 ® 12 E Ti Furnace Water(Bakers) . A ± ' Lab Drains - ..•�- v ��g _.-..- Miscdlarc0us wastewater ALs0ti6la .u,aasiewalea Ni-Cr Y 471 34($) Cr,NI,F 0.091 14.7 ��� .,�, �-'�-.� :_ "z ' s {� sauces sources Ti Y 471.64(x) Ca,PI',74 NH'N 1 _ 1.93 0.856 0.010 0.004 0.014 0.007 0.048 I 0 o't n I 4 a 2 1 9J i TABLE 1: CALCULATION OF ALLOWABLE MASS LIMITS BASED ON CATEGORICAL STANDARDS CY 2019 Pradactim 40 CFR 471.321 Allowance(1b/MM lb) Maas Allowance KW......arSaar --- a(m/dy)„a_����V��®wi �pa��� _ �� �®���� �® ..,,,. Sample Prep.Area - -- 8,500 ,g' - -5 -i - _< � f `�:,-. _ _k �� �- ` _ utig . .. ,_ ---- Coolants-Finishing 175 2,461,273 9,845 12,400,329 49,601 0.067 1®. /1 0.K7�I fl =�0.00660 0.00985 1.51004 0.00684 0.00992 0.034471:2 0.00266 0.00660 0.67204 0.00283 0.00471 0.01443 1 38388 ���0495 �®0095 0291 67.9 ®®® ®®� ae� ? ie,.,,.... Coolants-Condhlonhug 600 12,864 419 51,458 37/13 818 150 895 ammo 0.695 1 0 095 0.03448 0 05146_®0 02082 0 03018��0 Of389Mij ®�®� ®®® ®,___�- ®� I Ultrasonic m x- ._. - _ = t av 2=�$�``w�"�; .Z.P3 > :=a n, y,17 ..ax ""s' "" @..`�-x: - n K's-: .7�°'T ' gv A`�':'Z„..a -_-�..s�s�„��;�,v.. ;: �.s'am�-s��c��s.=.,.'a �€"�- � � ���3�.�..T„a ,�Ys � ` tea ��,.:<r r- .e -_. .....z>, - _.,,..:s._,.." _ _x-s.c.��.�"sma..s._.-.: . Zyglo Rinse 2,200 2.922,117 11,688 5,246,340 20985 ®®®®®�.1/ 0079 lgEta®®®0638 0.00923 001368®000682 000988 003442�r0.00374 000923 068697 0.00283 0.00470 0.01339 Forging equip cleaning water 2,200 11,741.085 46,964 71,857,875 287 432 ® -z'i' � 0 0 0006 0 00, 0 106 = A -�0 002 0 002 a " ®®®® ®®®® ` .. - za t s -z � 0.00094 0.00094 O.o1118 0.00028 000094 0.00498 Forging hydraulic fluid leakage 2,200 11,741,085 46,964 71,857,875 287,432 0.069®® _„z,_„ W 0.028 0 069 4.94 , 0 424 ® - z",�=` ®�0 616® 0.03241 0.04837 17.80063 0 08422 0.12187 0.42540 38 80325 0.01315 0.03241 7.90642 0.03478 0.05806 0.17706 ' ""7 --M : 1'-- es .� .ate :�.._ Rotodones(Conditioning 1 / _- - 1 1 1.500 2,280,651 9,123 14,144.096 56.576 ®® - ®®� � 002737 0.04105 1.16389 0.00351 0.00509 0.01771 Es 001113 0.02737 0.51488 0.00147 0.00243 000741 071286 Polishers) .__ - 0.062 0 09 ®2 --' ®0 026 0 043 U y ashdo v 250 � �� _ � � _ _ - _ _ � �-� vim;,-���_:.; :� fir_ -- ���a �_� it�� k. ? ��� �� a v -; ,a ..F ? ate,. , Tr Furnace Water 1 ..M -ZVM6 a ,x., _ _ K :g ; -tea =-4t 'c:R-- - �3" -.-- <`. .tea a"a, c -' :._. �� �- Lab Drains 6,500 &SM� ,�ca� kA -`v O Z-a :: ,, _ L _ s i Z544-,_ " � MENEM -. ,_ .. > .,_ _„ t,<._ _�g� � s -- __,<„;_, ' _ �.<z., �.;,.,A ._ ���� Miscellaneous wastewater 6,000 44,030,630 176,043 1,507,392 6,030 0 091®® ��®®i sources IIED _ �?__ ®�0.014 0.048®sl ;'0.856 0.004 0.007 /1 0.16020 0.23942 259946 0.00006 0.00008 0.00029 0.02605 0.06514 0.16020 0.00002 0.00004 0.00012 0.01146 Total Flow: 30,650 Totals.11.13ral 26.860 MIEMEMILESIECEUMMIEGIMIUMIEEME 0.084 EMMENZE NOTES: 1)Total flows(Fal/day)and CY 2017 Production(lb✓yr)values t each process were 5m faciityraad.. 2)CY 7017 Production Ob/day)a,e=CY 2017 Production(lb/yr)/(SO wktyx 5 day/wt) 3)Flow Amibotio,5(gal/day)=Total flow(gal/day)x[CY 2017 Production;ONyr)/ICY 2017 Productico(Ib/yrp 4)40 CFR471.XX Allowanco(lb/MM lb)values are from 40 CFR 471.34 and 471.64,as applicable. 5)Matt Allowance: a)(Ib/day) ,_((1-day Mut Alowaoceu...,(1b/MM lb)a CY 2017 Pbaductim„byr(Ib/day).,sl a ploy Max Allowancer,.y.(lb/MM lb):CY 2017 Praducrimo,*(1b/day/mO)/(1.000.00084d) by Ob/day)a..at..=([Mont ly Mu Allowaacersy_,(IbSMM lb)x CY 2017 Prudnc&n,,r,.a..,(Ib/dayml+[Monthly Max Allowaocen,_Ob/MM lb)x CY 2017 I3oducker..,Ob/day)„t11)/(1,000,00.0MM) L ATI SPECIALTY MATERIALS - MONROE TABLE 2: CALCULATION OF ALLOWABLE CONCENTRATIONS BASED ON CATEGORICAL STANDARDS Allowable Permit Limits (Total Flow) Daily Max Monthly Average Parameters (lb/day) (mg/L) (lb/day) (mg/L) Chromium 0.111 0.43 0.045 0.18 Nickel 0.165 0.65 0.111 0.43 Fluoride 26.9 105 11.9 47 Cyanide 0.122 0.48 0.051 0.20 Lead 0.177 0.69 0.084 0.33 Zinc 0.617 2.41 0.256 1.00 Ammonia 56.3 220 24.7 97 Total flow concentrations based on: 30,650 gal/day NOTE: 1) Mass allowance values are obtained from Table 3,rounding to the nearest 0.001,except for fluoride and ammonia,which are rounded to the nearest 0.1. 2) Allowable Permit Limits(Total Flow): a) (lb/day)values are those calculated in Table 2. b) (mg/L)=(lb/day)/[Total Flow(gal/day)x 8.344 lb/gal/ 1,000,000 mg/L] City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-15 - 471 IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the City of Monroe Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Industry name,permittee: ATI Allvac Facility Located at Street Address: 2020 Ashcraft Avenue City Monroe State,Zip North Carolina, 28110 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: July 1,2020 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2022 CiA Date " Director of Water Resources Page:1 Effective Date:July 1,2020 IUP, Part I Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NC0024333 IUP Name: IUP Number: ATI Allvac CM-15 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2020 01,02 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30,2022 471 B. IUP History: Effective Date: Renewal or Modification: Description of modifications: 7/1/95 permit issued Date Modified 7/1/98 permit renewal Date Modified 6/29/01 Permit extension 10/1/01 Permit renewal;name change;dropped Silver on pipe 01.Limits changed on pipe 02 for BOD,Chromium,Nickel; dropped Cadmium,Mercury, Silver; changed monitoring frequency for pipe 02;changed verbiage in PART I(F) 1), PART II 17),PART II 29),PART III 1); added TTO limit for pipe 01,added PART III 7),changed verbiage for TTO; added Mo,Al monitor only. 7/1/04 Permit issued; changed description of discharge to include Hauled wastewater from Allvac Bakers facility, changed verbiage PART III 5. A Complete Permit modification History is required IUP#=>CM-15 Page:2 Effective Date:July 1,2020 Effective Date: Renewal or Modification: Description of modifications: 1/1/07 Permit modification;changed detection limit for cyanide 7/1/07 Renewal and Mod. Permit issued;changed PART I B. heading;changed page 6 F)to G); changed verbiage in PART I G) 1.,2., 3.;changed verbiage in PART II 2.a), b),c); 10.; 13.; 16.;25.;27.;30.; changed verbiage in PART III 2.2.;2.3.; added PART 7.;changed PART 7.to 8. and changed verbiage;added PART III 9., 10., 11. 7/1/10 Renewal Permit issued;changed monitoring frequency for flow;changed verbiage in PART I G) 7/1/13 Renewal Permit issued;name changed;changed TSS detection limit;changed monitoring frequency. 7/1/16 Renewal Permit issued 4/16/18 Modified Permit modified for Chromium and Nickel due to updated 471 production calculations. 5/3/19 Renewal and Mod. Permit issued;changed limits for Ammonia,Chromium,Cyanide, Fluoride,Nickel and Zinc. 7/1/20 Modified Permit modified for Chromium and Nickel due to updated 471 production calculations. IUP#=>CM-15 Effective Date:July 1,2020 IUP, Part I, Section F: Receiving POTW name=>City of Monroe IU name=>ATI Allvac Effluent Limits and Monitoring Requirements Receiving POTW NPDES#=>NC0024333 IUP#=> CM-15 Effective date for these Limits=>7/1/20 Pipe#_> 01 The permittee may discharge from this specific pipe Expiration date for these Limits=>6/30/22 40 CFR#=>471 number according to these specific dates, effluent if not applicable put N/A limits, and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow MGD MGD Daily Every sample Meter BOD mg/1 lbs/day TSS mg/1 lbs/day Temperature Deg. C Deg. C pH 6 to 11 Std.Units 6 to 11 Std. Units 4/6 Months2 1/6 months G Other Parameters,Please list alphabetically Ammonia 70.0 mg/1 lbs/day 4/6 months 1/6 months C .5 mg/1 Chromium .18 mg/1 lbs/day 4/6 months 1/6 months C .010 mg/1 Cyanide .14 mg/1 lbs/day 4/6 months 1/6 months G .010 mg/1 Lead .15 mg/1 lbs/day 4/6 months 1/6 months C .005 mg/1 Nickel .43 mg/1 lbs/day 4/6 months 1/6 months C .010 mg/1 Zinc .72 mg/1 lbs/day 4/6 months 1/6 months C .010 mg/1 Fluoride 35 mg/1 lbs/day 4/6 months 1/6 months C or G .1 mg/1 mg/1 lbs/day TTO3 2.13 mg/1 1/6 months .010 mg/1 ' Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s) notes: 2 4/6 months shall be 4 sampling events consisting of 1 day each every 6 months.. IUP,PART I,Page: 5 3 See PartIII4. Effective Date:July 1,2020 IUP, Part I, Section F: Receiving POTW name=>City of Monroe IU name=>ATI Allvac Effluent Limits and Monitoring Requirements Receiving POTW NPDES#=>NC0024333 IUP#=> CM-15 Effective date for these Limits=>7/1/20 Pipe#_> 02 The permittee may discharge from this specific pipe Expiration date for these Limits=>6/30/22 40 CFRII >471 number according to these specific dates, effluent if not applicable put N/A limits, and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow .124 MGD MGD Daily* Every sample Meter BOD mg/1 310 lbs/day 4/6 Months' 1/6 Months C 2.0 mg/1 TSS mg/1 310 lbs/day 4/6 Months 1/6 Months C 2.5 mg/1 Temperature Deg. C Deg. C pH 6 to 11 Std.Units 6 to 11 Std.Units 4/6 Months 1/6 Months G Other Parameters,Please list alphabetically Ammonia mg/1 24 lbs/day 4/6 months 1/6 Months C .5 mg/1 mg/1 lbs/day Chromium mg/1 .19 lbs/day 4/6 months 1/6 Months C .010 mg/1 Copper mg/1 .26 lbs/day 4/6 months 1/6 Months C .010 mg/1 Cyanide mg/1 .05 lbs/day 4/6 months 1/6 Months G .010 mg/1 Lead mg/1 .1 lbs/day 4/6 months 1/6 Months C .005 mg/1 mg/1 lbs/day Nickel mg/1 .44 lbs/day 4/6 months 1/6 Months C .010 mg/1 mg/1 lbs/day Zinc mg/1 .30 lbs/day 4/6 months 1/6 Months C .010 mg/1 Aluminum monitor only mg/1 4/6 months C .005 mg/1 Molybdenum monitor only mg/1 4/6 months C .005 mg/1 I Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s)notes: 2 4/6 months shall be 4 sampling events consisting of 1 day each every 6 months. IUP,PART I, Page: 5A *The flow meter totalizer shall be recorded each day of discharge with the data submitted as required in PART II(2). Effective Date:July 1,2020 1 onroe North Carolina May 28, 2020 Mr. Jon Davis RECEIVED GM Nameplate North Carolina Division 300 Acme Drive SUN 0 3 2010 Monroe,North Carolina 28112 NCDEQ/DwJNpDES CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Davis: Please find enclosed herein Industrial User Permit CM-20 authorizing GM Nameplate North Carolina Division to continue discharge process wastewater to the City of Monroe sewer system for further treatment at the City of Monroe Wastewater Treatment Plant through June 30, 2023 and specifying the conditions governing this discharge. Please review this entire permit carefully in order to meet all requirements. Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. § 52.051 WASTEWATER PERMITS. (I) Hearings. (1) Initial Adjudicatory Hearings. An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, a permittee/user assessed a civil penalty under § 52.999, or one issued an administrative order under § 52.120 shall have the right to an adjudicatory hearing before the POTW Director or other hearing officer appointed by the POTW Director upon making written demand, identifying the specific issues to be contested, to the POTW Director within 30 days following receipt of the significant industrial user permit, civil penalty assessment, or administrative order. Unless such written demand is made, within the time specified herein, the action shall be final and binding and further appeal is barred. For modified permits, only those parts of the permit being modified may be adjudicated. The hearing officer Should you require additional information please do not hesitate to contact me. City of-Monroe • PC)Box 69 • Monroe,NC 2811.1-0069 Tel: (704) 282-4601 * Fax: (704) 282-5764 www.monroenc.org shall make a final decision on the contested permit penalty, or order within 45 days of the receipt of the written demand for a hearing. The POTW Director shall transmit a copy of the hearing Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. Should you require additional information please do not hesitate to contact me. Respectfully, Kevin Keesler Pretreatment Coordinator c: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\Industries\GM Nameplate City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-20 - 433.15 IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the City of Monroe Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Industry name,permittee: GM Nameplate Monroe Division Facility Located at Street Address: 300 Acme Drive City Monroe State,Zip North Carolina, 28112 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: July 1,2020 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2023 Date Director of Water Resources Page:1 Effective Date:July 1,2020 IUP, Part I Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NC0024333 IUP Name: IUP Number: GM Nameplate Monroe Division CM-20 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1, 2020 02 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30, 2023 433.15 B. IUP History: Effective Date: Renewal or Modification: Description of modifications: 6/8/94 permit issued Date Modified 7/1/95 permit issued Date Modified Increase of mass based limits of 10/3/97 Cyanide from.002 lbs to.004 lbs. for pipe 02. 6/28/01 Permit issued:changed limits for Ni,Zn; changed verbiage for TTO, PART I (F) 1),PART II 17),PART II 29),PART III 1) 10/19/01 Permit modification to include TTO limit for pipe 01 and apply CWF to pipe 02;limits changed on pipe 02; frequency of Industry monitoring of flow changed 10/1/02 Permit modification to include monitor only for Aluminum Permit issued;name change;changed 7/1/04 verbiage in Part III 5. A Complete Permit modification History is required IUP#_>CM-20 Page:2 Effective Date:July 1,2020 Effective Date: Renewal or Modification: Description of modifications: 7/1/07 Renewal Permit issued;changed detection limit for cyanide;changed PART I B. heading;changed page 6 F)to G); changed verbiage in PART I G) 1.,2., 3.;changed verbiage in PART II 2. a), b)c); 10., 13.; 16.;25.;27.;30.;changed verbiage in PART III 2.2.,2.3.;added PART III 7., 8.,9., 10. 7/1/10 Renewal Permit issued;changed monitoring frequency of flow;changed sampling frequency;changed limits for pipe 02 flow,Cr,Cu,Pb,Ni,cyanide;changed verbiage in PART I G) Date Modified Permit issued;pipe 01 capped and 7/1/2014 Renewal sealed;pipe 01 limits page removed; changed TSS detection limit. Date Modified 7/1/2017 Renewal Permit issued 7/1/2020 Renewal Permit issued Effective Date:July 1,2020 IUP#=>CM-20 Page:2B IUP, Part I Industrial User (IU) Specific Conditions C) Authorization Statement: 1) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Monroe. 2) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Silver Recovery Spill Protection the entire area is spill contained 3) The Permittee is hereby authorized to, if required by the City of Monroe and after receiving Authorization to Construct (A to C) from the City of Monroe, construct and operate additional pretreatment units as needed to meet final effluent limitations. D) Description of IUP Discharge(s): 1. Describe the discharge(s) from all regulated pipes. Pipe#01,Description of Discharge: Capped and Sealed Pipe#02,Description of Discharge: Process and Sanitary Wastewater IUP#=>CM-20 Page:3 Effective Date:July 1,2020 IUP, Part I Industrial User (IU) Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. IUP#=>CM-20 Page:4 Effective Date:July 1,2020 ..... ....._ . .. •""' . . . . . . c 1 . P,:irt i . Perini t ilo ..,.., . '. . Part I . Effluent Urn i tations and Monitoring Requi rements / A. Description of Discharges , 1 Description. 01. Capped and Sealed Capped and Sealed . 02 • (o..$11,6 i'rocess and Sanitary Wastewater _ . ...m. ......_ , ... Capped and Sealecin _., Frilli""- _F.,:J.:: 111 :...._ WO ihro 6 it ,C64.1M ila\q..- .P 6 k A .." ".L."4:&,....„., t:17.«.:CittA "."1"totNi: , CI ,..: .." _ . . ... . .-... i ....... 1 v ) . I r . ...VP I a.114. 1 rL = II 1 ..... ........i. ,....., i f I I *••••••.• 1..rifa 1 ''. i '1—t—j_Ji_17*Iii_TTI .....4., , . . _ • . ... . .0.,. • • -0 Scworcr Agniirondiorl TA"tv't . - .... ... . . ) pc,,,LIA n lel* (--) 07-.) al-0 ---- — 0 o isuipme upoli . ...., ... uopcosia svolipma Comproatot. 1 .......... ,, m 11 li I J___.....a.., i 11 I 1 . I FITH, 1,1 iv 11 ..„... I i I ' _I I 1 1 1 I 1 , 1 1........ I f. i . - I— • Ill ••••ftWOOM 1 MISOWV61 ii I ........_1 _ kg Ilim Ili . --1 4 — Hi 31. ifs i Ig J . .........--... g I r.-- 1 1 : r I g ft: . .: . w.„„.04,,, . • -- ,.. con.ta,i n:a;1.4,riir•.r—vi'.4 1 (Trench. iiAc4 Explosion Wail(In the event of an emergency avoid this area) Facility Layout Identifying Spill Prevention Measures 17.2 Pipe 02 Sampling Point 17.3 - . . . _ _ r%— .— Al /01A inni7 IUP,Part I, Section F: Receiving POTW name=>City of Monroe IU name=>GM Nameplate Effluent Limits and Monitoring Requirements Receiving POTW NPDES #=>NC0024333 IUP#=> CM-20 Effective date for these Limits=>7/1/20 Pipe#_> 02 The permittee may discharge from this specific pipe Expiration date for these Limits=>6/30/23 40 CFR#i=> 433.15 number according to these specific dates, effluent if not applicable put N/A limits,and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters* Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow .02 MGD MGD Daily**** BOD mg/1 47 lbs/day 2/6 Months** 1/6 months C 2.0 mg/1 TSS mg/1 42 lbs/day 2/6 Months 1/6 months C 2.5 mg/1 Temperature Deg. C Deg. C pH 6 to 11 Std. Std. Units 2/6 Months 1/6 months G Units Other Parameters,Please list alphabetically Ammonia mg/1 8 lbs/day 2/6 months 1/6 months C .5 mg/1 Aluminum Monitor Only mg/1 lbs/day 2/6 months 1/6 months C Cadmium .003 mg/1 lbs/day 2/6 months 1/6 months C .001 mg/1 Chromium .50 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Copper .50 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Lead .05 mg/1 lbs/day 2/6 months 1/6 months C .005 mg/1 Nickel .50 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Silver .18 mg/1 lbs/day 2/6 months 1/6 months C .005mg/1 Zinc .50 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/I Cyanide .20 mg/1 lbs/day 2/6 months 1/6 months G .010 mg/1 TTO*** 1.50 mg/1 lbs/day 1/6 months G * Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I,Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s) notes: ** 2/6 months shall be 2 sampling events consisting of 1 day every 6 months. IUP,PART I,Page: 5 *** See Part III 4. ****The flow meter totalizer shall be recorded each day of discharge with the data submitted as required in PART II(2). Effective Date:July 1,2020 IUP, PART I Industrial User (IU) Specific Conditions G) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Monroe Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: a) A composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of a series of grab samples of constant volume, not less than 100 ml,collected at equal time intervals during the entire discharge period on the sampling day. The time interval between grab samples shall be no greater than once per hour,or b) a single,continuous sample collected over a 24 hour period proportional to the rate of flow. Sampling day shall be a typical production,and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP,is defined as a single"dip and take" sample collected at a representative point in the discharge stream over a period of time not exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be representative of the discharge. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading,observation,or measurement. IUP#=>CM-20 Page 6 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation,Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10.Right of Entry 25. Reports of Changed Conditions 11.Availability of Records 26. Construction of Pretreatment Facilities 12.Duty to Provide Information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and,unless otherwise specified,before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Monroe, postmarked no later than the twentieth day of the month following the month in which the samples were taken. Results based on laboratory analysis shall include the laboratory report. If no discharge occurs during a reporting period(herein defined as each calendar month)in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted under the signatory requirements of Part II, Section 13. Copies of these and all other reports required herein shall be submitted to the City of Monroe to the following address: Pretreatment Coordinator City of Monroe PO Box 69 Monroe,NC 28111 b) b) If the sampling performed by the permittee indicates a violation, the permittee shall notify the City of Monroe within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Monroe within 30 days after becoming aware of the violation. IUP#=>CM-20 Page 7 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) c) Laboratory reports shall include the following: 1. sample preparation-type and date(s) and time(s)performed; 2. analysis start dates and times; 3. analyst(s)initials; 4. analytical techniques and methods used; 5. results of the analyses; 6. chain of custody records which contain the following Information a. sampling location; b. date(s)/time(s) sample(s)taken; c. sample type: composite(time,flow or hand) or grab d. container type; e. teflon liner and/or zero headspace, if applicable; f. type of preservative used,if any; g. sample iced upon receipt; h. parameters to be run from that particular bottle; i. individual(s)who performed the sampling and/or field measurements; j. samples relinquished/received by who and when(date&time). In addition,the laboratory performing the analysis shall maintain on file for up to three years after the analysis all laboratory data taken and calculations during the analysis, including dates and times, the analyst performing the work, and the data and calculations from all quality assurance procedures and testing. This data shall be available for inspection by personnel of the City of Monroe upon request. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. The laboratory shall be certified by the State of North Carolina for each specific test parameter on which their results are reported. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible enforcement action; for Permit termination, revocation, and reissuance, or modification; or denial of a Permit renewal application. IUP#=>CM-20 Page 8 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation,Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Monroe. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17.Treatment facilities shall be as diagrammed in Figure 2. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the City of Monroe sewer system or the surface waters of the State of North Carolina. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous Waste" as defined under the Federal Resource Conservation and Recovery Act. the permittee shall maintain records of disposal of these substances for a minimum of three years. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Such evidence shall include operating logs properly signed,or other relevant evidence that: 1. An upset occurred and that the permittee can identify the cause(s)of the upset; 2. The permittee facility was at the time being properly operated; and 3. the permittee submitted notice of the upset as required in Part II, Section 30,of this permit 4. The permittee complied with any remedial measures required under Part II, Section 5,of this permit IUP#=>CM-20 Page 9 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment, and Natural Resources,Division of Environmental Management,the Regional Administrator of the Environmental Protection Agency, the City of Monroe, and/or their authorized representative,upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information,including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Monroe. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Water Resources or his/her designees,within a reasonable time, any information which the Director, his/her designee, or the Division of Environmental Management may request to determine compliance with this permit. The permittee shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be accompanied by the following certification by the Authorized Representative: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for IUP#=>CM-20 Page 10 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) gathering the information,the information submitted is,to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fine or imprisonment for knowing violations. " The Authorized Representative shall be as defined by the City of Monroe Sewer Use Ordinance.If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the City of Monroe Water Resources Director or his/her designee prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the City of Monroe provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law,(NCGS 143-215.6B),under certain circumstances it is a crime to violate terms, conditions,or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. IUP#=>CM-20 Page 11 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) The City of Monroe enforcement response will be in accordance with an Enforcement Response Plan approved by the North Carolina Division of Environmental Management and on file in the office of the Pretreatment Coordinator 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification,Revocation,Termination This permit may be modified, revoked and reissued or terminated with cause in accordance with the requirements of the City of Monroe Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 120 days prior to its expiration date. The permittee is not authorized to discharge after the expiration date of this permit if this re-application deadline has not been met. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the City of Monroe of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. Such changes,however, do not stay any IUP#=>CM-20 Page 12 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) condition of this permit. If the changes require additions or modifications to pretreatment facilities to comply with this permit, all such modifications shall be approved and constructed before planned changes are made. The permittee shall not begin the changes until receiving written approval from the City of Monroe.Also see PART II,30 below for additional reporting requirements for spill/slug issues. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Monroe and written approval and an Authorization to Construct has been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control for any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations,and shall comply with the prohibitive discharge standards in §52.020 and §52.023 of the City Sewer Use Ordinance except as specifically stated otherwise in this permit. IUP#=>CM-20 Page 13 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) 30. Reports of Potential Problems The permittee shall provide protection from accidential and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the City of Monroe immediately of any changes at its facility affecting the potential for spills and other accidential discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge, or a slug load as defined in the City of Monroe Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the City of Monroe immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge,they shall inform the City of Monroe Pretreatment Coordinator,telephone number(704)282-4632, if no answer,the Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507-8351, if no anwer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093 immediately upon the first awareness of the commencement of the discharge. Leaving a message will not be acceptable until all phone numbers listed above have been attempted. Notification shall include location of the discharge,type of waste,concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within(5) days, unless waived by the City of Monroe. IUP#=>CM-20 Page 14 Effective Date:July 1,2020 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 1. Slug/Spill Control Plan The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop and update,as required,a written slug/spill plan including procedures for preventing a slug or spill which could cause a violation of the discharge standards of this permit. Any revision of this plan shall be submitted to the City of Monroe no more than 60 days after the change(s) are made.If no changes are made to the plan,a written statement to that effect must be submitted to the City of Monroe on or before January 31, of each year throughout the duration of the permit. The plan shall include the following at a minimum: 1) identification of all chemicals,by name, quantity,and storage location which would cause a violation of this permit in the event of a spill and the means at each location to prevent the spill from entering the City sewer system or surface waters of the State of North Carolina. 2) who has the authority to halt production and/or wastewater discharge in the event of a spill or upset condition(include phone numbers) 3) who is responsible for implementation and updating of the plan 4) the personnel that should be familiar with the plan 5) the person(s) responsible for notifying the City of Monroe immediately upon discovery of a problem affecting the characteristics of the wastewater 2. Flow Measurement 1. The Permittee shall provide and operate monitoring facilities for the inspection, sampling and flow measurement of the permittee's process wastewater discharges. 2. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved engineering and scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 5% from true discharge rates throughout the range of expected discharge volumes. 3. The approved wastewater meter shall be installed, maintained,and calibrated once every six months. 4. The wastewater meter must have a non-resettable mechanical totalizer that reads in gallons. 5. Flow monitoring equipment and sampling point should be located in an area accessible to the City of Monroe personnel without prior notification. The City of Monroe must be supplied with any keys and/or other tools necessary to perform the aforementioned. IUP#=>CM-20 Page 15 Effective Date:July 1,2020 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 6. There shall be no by-pass capability of the wastewater metering devices or the sampling point. 7. The permittee shall maintain flow, maintenance, and calibration records for a minimum of three years. 8. In the event of temporary unintentional failure of the flow meter,the permittee shall notify the Pretreatment Coordinator as soon as possible,but in no case beyond 24 hours after first becoming aware of the failure. Repair shall be under taken as quickly as possible. 3. High Strength Surcharges Notwithstanding any concentrations permitted for total suspended solids, 5 day BOD or nitrogen ammonia stated in Part I, Section F of the Permit,the permittee shall be responsible for the payment of high strength surcharges at rates that may be established in the future by the Monroe City Council. 4. Total Toxic Organics The term"Total Toxic Organics"shall mean the sum of the concentrations of each of the toxic organic compounds listed in 40 CFR Part 433.11(e)which are found at concentrations greater than 0.010 mg/1. 5. Total Toxic Organics Sampling If there is a change in process which may result in discharge of Total Toxic Organics (TTO), the permittee shall perform a TTO sampling event based on a sample that is characteristic of the permittee's usual wastewater flow,and submit the laboratory results from this sampling event to the City of Monroe Industrial Pretreatment Office within 45 days of the process change. 6. Total Toxic Organics (TTO) Certification In lieu of monitoring for TTO,the permittee may,upon submitting to the City of Monroe one sample showing TTO compliance and a Toxic Organic Management Plan,provided no process change affecting TTO has occurred,make the following certification every six month compliance period: "Based on my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics (TTO),I certify that,to the best of my knowledge,no discharging of concentrated toxic organics into the wastewater has occurred since filing of the last monitoring report. I further certify that this facility is implementing the Toxic Organic Management Plan submitted to the City of Monroe. IUP#=>CM-20 Page 16 Effective Date:July 1,2020 PART III Special Conditions Industrial User Pretreatment Permit (IUP) The certification statements are due on June 15 of each year covering the January through June six month reporting period, and November 15 of each year covering the July through December six month reporting period. If the certification is not submitted for both periods within 7 days of the due date the City of Monroe will collect TTO samples before December 31 and the permittee shall be billed for the cost of the TTO sampling. 7. Toxic Organic Management Plan Within sixty days of the effective date of this Industrial User Permit,the permittee shall develop and submit to the City of Monroe a toxic organic management plan. 8. Special Reopener The City of Monroe reserves the right to reopen and modify/change limits and or sampling frequency as deemed necessary. 9. Sludge Management Plan Within sixty days of the effective date of this Industrial Users Permit, the permittee shall submit a sludge management plan to the City of Monroe. 10. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes,and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A,Chapter 8A.0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A.0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. IUP# CM-20 Page 17 Effective Date:July 1,2020 CecA a- I I-20 K1 COVER PAGE Company Name: GM Nameplate/Monroe Division 2/10no20 Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations, company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements,monitoring,record keeping,and data management. Jonathan E.Davis Christopher Doyle Title: Maintenance Supervisor Years with firm: 36 Title: General Manager Years with firm: 25 Phone# 704 220-1241 Fax# 704 289-6011 Phone# 704 220-1201 Fax# 704 289-6011 Physical street address of facility Official mailing address,if different. Note if same. 300 Acme Drive SAME Monroe,NC 28112 City Monroe State: NC Zip: 28112 City State Zip The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit(IUP)for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance,Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and/or imprisonment for knowing violations. /o Signature of Authorized Representative Date listed above (seal if applicable) Page 1 of 18 1. Provide a brief narrative description of the type of business,manufacturing processes, or service activities your firm conducts at this site. We manufacture decorative trim, badges and nameplates. Processes Printing, Stamping, diamond carve, and assembly. 2. List the primary products produced at this facility: Decorative metal and plastic trim, badges, and nameplates 3. List raw materials and process additives used: Plastics, metals, ink, ink, solvents, soap 4. Are biocides added to any water discharged to the POTW, if yes describe: Yes No X 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. 1 shift daily. 100+ employees 6. Production process is: Check, if all continuous Check, if all batch X If both please enter, % continuous= % %Batch= 100% Page 2of18 7. Does %) production vary significantly (+- 20 bY season. Describe. Yes No X 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes,please describe. Yes No X 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. Giant Resource Recovery Univar USA 755 Industrial Road 2001 Continental Blvd. Sumter, SC 29151 Charlotte,NC 28273 803 773-1400 704 587-4575 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. On File with the City of Monroe 11. Attach sketch or schematic showing sampling points and all connections to the sewer. Attached 12. Complete the Wastewater Pollutants Checklist attached to this Survey. 1'age 3 of 18 13. Do you have, or have you ever applied for,been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes, list all other NPDES permits,permit numbers,dates,and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name Yes If yes: Permit,#,date,applicant name X No 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes, list all other IUP permits,permit numbers,dates, and names used to apply for them. If yes: Permit,#,date,applicant name CM20 06-08-1994 Acme Nameplate and MFG Yes X If yes: Permit,#,date,applicant name CM20 06-28-2001 GM Nameplate,North Carolina Div No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater,general,Non-Discharge,septic tank,etc.). If yes, list all other permits, permit numbers, dates, and names used to apply for them. If yes: Permit type,#,date,applicant name EPA,NCD00315651110, 1983 GM Nameplate Yes X If yes: Permit type,#,date,applicant name No If yes: Permit type,#,date,applicant name 16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared for this facility? Yes X No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes X No Page 4 of 18 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. Yes No X 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes X # of Tanks 1 12000 Gallon, no containment, empty and sealed marked No Page 5 of 18 Industrial User Wastewater Survey & Permit Application PART II, Water Su 1 , Use, & Dis osal Worksheet: Water Used for: Water Avg. Max. M E Disposal Avg. Max. M E gal/day gal/day e st gal/day gal/day e st Source(s) a i Method(s) a i s m s m u at u at re e re e d d d d (see Source List below) (see Disposal List below) I. Process water City/Public supply(1) 6000 I 8000 X Sanitary,no treat(2) 6000 I8000 X 2. Washdown water 3. Water into product 4. Air Quality Permitted units 5. Domestic-toilets,drinking,cafe City/Public supply(I) •800 1000 X Sanitary,no treat(2) 800 1000 X 6. Cooling water,Process NON-Contact City/Public supply(I) 300 1000 X Sanitary,no treat(2) 300 1000 X 7. Boiler/Cooling tower blowdown 8. Cooling water,HVAC 9. Other: Totals=> 7100 20000 Totals=> 7100 20000 Typical Water Sources: Possible Water Disposal Methods I. City/Pt>r,lic supply I. Sanitary sewer,with pretreatment 2. Private wells,drinking 2. Sanitary sewer,without pretreatment 3. Groundwater remediation wells 3. Storm sewer 4. Private ponds 4. Surface waters of NC 5. Surface waters of NC,please identify 5. Evaporation 6. Include others if applicable 6. Land applied 7. To groundwater 8. Septic Tank 9. Waste Haulers(identify) 10. Water into Product 11. Include others,if applicable Page 6 o118 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present, and describe. No pretreatment facilities=> I. Flow equalization. Aerated equalization=> NON-Aerated equalization=> Total volume of equalization (million gal.) _> 2. Activated Carbon Yes No X Describe any, if present. 3. Activated Sludge Yes No X 4. Air Stripping Yes No X 5. Centrifugation Yes No X 6. Chemical Precipitation Yes No X 7. Chlorination Yes No X 8. Cyanide Destruction Yes No X 9. Cyclone Yes No X 10. Dissolved Air Floatation Yes No X 11. Filtration Yes No X 12. Flocculation Yes No X 13. Grease Trap Yes No X 14. Grit Removal Yes No X 15. Ion Exchange Yes No X 16. Neutralize,pH adjust Yes No X 17. Other Biological Treatment Yes No X 18. Ozonation Yes No X 19. Reverse Osmosis Yes No X 20. Screening Yes No X 21. Sedimentation Yes No X 22. Septic Tank Yes No X 23. Silver Recovery Yes X No 24. Solvent Separation Yes No X 25. Spill protection Yes X No List any others. Pagc 7of18 PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date 1976 2. List all Standard Industrial Classification (SIC) codes for your facility. These may be found on State Unemployment forms, tax forms, accounting records, or from the Chamber of Commerce. 3479 3999 3. Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CFR)? If yes, give complete 40 CFR number=> 433 No 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes No X Page 8of18 PART IV, CATEGORICAL INFORMATION: (continued 5. Check any activities listed below that are performed at your facility: Check 40 Industrial ActivityCheck 40 below CFR# below CFR# Industrial Activity 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing X 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&,preserved fruits&veg. 471 Nonferrous Metal,Form&Powders 408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics, 411 Cement Manufacturing & Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical,electronic components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap& Detergent Manufacturing 454 Gum& Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning&Finishing Others Page 9 of 18 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Pacility Discharge Discharge if Knovvn (mg/I) Acid Extractable Organics 2-Chlorophenol 34586_ X X 2,4-Dichlorophenol 34601 X X 2,4-Dimethylphenol 34606 X X 2,4-Dinitrophenol 34616 X X 2-Methyl-4,6-dinitrophenol 34657 X X. 4-Chloro-3-methylphenol 34452 X X 2-N itrophenol 34591 X X 4-N itrophenol 34646 X X Pentachlorophenol 39032 X_ X Phenol 34694 X X 2,4,6-Trich lorophenol 34621 X X Base Neutral Organics 1,2,4-Trichlorobenzene 34551 X X, I,2-Dichlorobenzene 34536 X_ X 1,2-Diphenylhydrazine 34346 X X 1,3-Dichlorobenzene 34566 X X l,4-Dichlorobenzene 34571 X X 2,4-Dinitrotoluene 34611 X X 2,6-Dinitrotoluene 34626 X. X 2-Chloronaphthalene 34581 X X 3,3-Dichlorobenzidine 34631 X X 4-Bromophenyl phenyl ether 34636 X X 4-Chlorophenyl phenyl ether 34641 X X Acenaphthene 03405 X X Acenaphthylene 34200 X X Anthracene 34220 X X Benzidine 39120 X X Benzo (a) anthracene 34526 X X Benzo(a) pyrene 34247 X X Benzo(b)fluoranthene 34230 X X Benzo(ghi) perylene 34521 X X Benzo(k) fluoranthene 34242 X X Bis(2-chloroethoxy) methane 34278 X X Bis(2-chloroethyl)ether 34273 X X Bis(2-chloroisopropyl)ether 34283 X X Bis(2-ethylhexyl)phthalate 39100 52.3ug L Butyl benzyl phthalate 34292 X X Chrysene 34320 X X Di-n-butyl phthalate 39110 X X Page 10 of 18 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 X X Dibenzo (a,h)anthracene 34556 X X Diethyl phthalate 34336 X X _ Dimethyl phthalate 34341 X X Fluoranthene 34376 X X Fluorene 34381 X X Hexachlorobenzene 39700 X X Hexachlorobutadiene 34391 X X Hexachlorocyclopentadiene 34386 X X Hexachloroethane 34396 X X Indeno(1,2,3-cd)pyrene 34403 X X Isophorone 34108 X X N-nitroso-di-n-propylamine 34428 X X N-nitrosodimethylamine 34438 X X N-nitrosodiphenylamine 34133 X X Naphthalene 34696 X X Nitrobenzene 34447 X X Phenanthrene 34461 X X Pyrene 34469 X X Metals 7/30/2019 Aluminum 01104 X X .273 Antimony 01097 X X Arsenic 01002 X X Beryllium 01012 X X Cadmium 01027 X X ND/.001mg/1 Chromium 01034 X X ND/.005mg/1 Copper 01042 X X .0479mg/1 Lead 01051 X X ND/.005mg/1 Mercury 71900 X X Molybdenum 01062 X X Nickel 01067 - X X .008mg/1 Selenium 01147 X X Silver ' 01077 X X .0063mg/1 Thalium 00982 X X Zinc 01092 X X .202mg/1 Page 11 of 18 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 X X Chloride 00940 X X Cyanide 00720 X ,,y .04I nw/I Fluoride 00951 X X Purgeable Volatile Organics 1,1,1-Trichloroethane 34506 X X 1,1,2,2-Tetrachloroethane 34516 , X X 1,1,2-Trichloroethane 34511 X X 1,1-Dichloroethane 34496 X X 1,1-Dichloroethylene 34501 X X 1,2-Dichloroethane 34531 X X l,2-Dichloropropane 34541 - X X 2-Chloroethyl vinyl ether 34576 X X Acrolein 34210 X, X Acrylonitrile 34215 X X. Benzene 34030 X X Bromodichloromethane 32101 X X Bromoform 32104 X. X Bromomethane 34413 X, X Carbon tetrachloride 32102 X X Chlorobenzene . 34301 X, X Ch loroethane 34311 X, X 1 Chloroform 3210G X }; 15.6u.>/1 Chloromethane 34418 X X cis 1,3-Dichloropropene 34704 X X Dibromochloromethane 32105 X X Ethylbenzene 34371 X X Methylene chloride 34423 X X Tetrachloroethylene 34475 - X X Toluene 34010 x X trans 1,3-Dichloropropene 34699 X X trans-1,2-Dichloroethylene 34546 X X, Trichloroethylene 39180 _ X _ X Trichlorofluoromethane _ 34488 X X Vinyl chloride 39175 X_ X Others Xylene X X Page 12 of 18 Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description W13 Improved maintenance scheduling recordkeeping, or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers X W 19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments) W31 Improved storage or stacking procedures W32 Improved procedures for loadin ,unloadin and transfer operations W33 Installed overflow alarms or automatic ff valves X W34 Installed secondary containment W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources X W39 Other spill and leak prevention(explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications(explain briefly in comments) W51 Instituted recirculation within a process Title: IU Wastewater Survey&Permit Application File name: Z:\RELATED DOCUMENTS SINCE LES LEFT\Waste water information\paperwork from City\questionaire for IUP\IWS long form City of Monroe no footer 5-25-18 filled out.docx Revision date: 12/30/97 Page 17 of 18 1 Current Projected Code Description X W52 Modified equipment, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers X W58 Other process modifications (explain briefly in comments) W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices(from solvents or other materials) W61 Changed to aqueous cleaners(from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation(explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing (explain briefly in comments) W81 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments) X W99 Other(specify in comments) Comments (Please list corresponding code) W19 Fully eliminated all chemical etching processes and using aqueous soaps for washines. ,W99 continuing to slow nickel coating process W34, W58 holding tank and monitoring for silver recovery process on film processor. Looking for alternate method of making film without silver W39 Sealed all drains with potential for slug/spill Page 18 of 18 Data Summary Form City <= Receiving POTW of Monro e NC00243 <= Receiving NPDES # 3 CM20 <= Specific Sample Location! pipe 02 i.e., Give IU Name, IUP#, and/or pipe# BOD TSS Ammonia Lab=> Laboratory performing analysis=> MDL=> Laboratory Method Detection Limits=> Notes=> Notes=> Q = Flow Sample Date Notes about Sample M=Metered Conc. Results Conc. Results Conc. Results ID, or Sample E=Estimated from Lab from Lab from Lab Count Collected mgd gal/day <? mg/1 <? mg/1 <? mg/1 1 ON FILE RECORDS WITH ON FILE CITY OF WITH CITY MONROE OF MONROE 2 3 4 5 6 7 8 9 • Title: 11J Wastewater Survey & Permit Application File name: L:\all files after Les Left\Waste water it formation\z folder with root data\industrial water permit questionaire for 2017.docx Revision date: 12/30/97 Page 15 of 228 T. r) eil n ._-,--. .—.. ... — 0loogpu�a�Mw) uolocosia -�. None iii 11 2 ii--7i, , I I 1 i II r i 1 i 11 . :I.:11' .11 1 1 I ii i I ' Fri , 1 1•„•• W i 1 +-1 ii .10 [ --;:lo , . 1 I .--_..,...., . 1F--- Ell W T - § i' I. IP? i .-. -- . .. I �, _ I i Ti 1 I N w I !"1: , .. .:.: g 1 i ' WrithOut i Ti. L - . • fry rp.riU 1 ITij I P li'.�"iIf Ii I r,{i i�.�,i tlll'@l, ,' ;: �. • Contained:, .• a "4G„yi..� ��.'JI ti,:;�9�' � �I�'��,.�,ts;,p, ,; : : ...... 4. 14:i ! d al J... ..kalh:'..'.1i9%"Y.11.10? :y. il;IS'`alliI•II�.F"I ,,;:r:v.i;1''; .1 (Trench-600 gal on Explosion Wall(In the event of an emergency avoid this area) Facility Layout Identifying Spill Prevention Measures 17.2 Pipe 02 Sampling Point 17.3 r•.rrroril Ice'1el P1rlf= Al rid r'ni 7 .. __ ..." Pa r 7. i Perlin t No .. .....- Part I . Effluent I_i mi tat i ons and Monitoring Requirements / A. Description of Discharges Description oi Capped and Sealed Capped and Sealed 02 (VIA:Jr) Process and Sanitary Vaskewater • Capped and Seale () 4 .... ::**1 A.A.Moo r-H ........ .1 .. 1.4 PIMA TWO (t II) •Cek AS 0 e_ (Pr- 1 . t...- .• C:) **A . .... M.. ..... E . t.....1 ....., 1 / ..• "-- / / 1 ro fr.71 1 T / -IT,I 1.1..1 A`7• 1 I , f _ i ....14.,, • I. _........ ,J.,. -0 . .s....,.... 11un'Ilion Drive . ) IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe NC0024333 IUP name: IUP Number: GM Nameplate North Carolina Division CM-20 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2020 02 IUP expiration date: IUP 40 CFR#,if applicable: June 30,2023 433.15 B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form(see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form(see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not result in an Over Allocation situation for any pollutants. 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits,with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were used (attach calculations) Pipe 02 X The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. Pipe 02: Cd, Cr, Cu, Pb, Ni, Ag, Zn, Cn-, TTO RATIONALE#3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. BOD, TSS, Ammonia RATIONALE#3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not result in over allocations. 2 IUP Synopsis RATIONALE#4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 Avg SIU lbs/day 5% MAHL, lbs/day RATIONALE#5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). 3 DEM Example Categorical Permit and Synopsis, Attachment A SIU NAME= GM Namplate NC Division DATE: POTW NAME = City of Monroe Average regulated flow from 2nd half of 2019 Number of employees from 2019 inspection times 25 gallons COMBINED WASTESTREAM FORMULA CALCULATIONS PERFORMED using data from source listed above. REGULATED WASTEFLOWS, gpd: UNREGULATED WASTEFLOWS, gpd: DILUTION WASTEFLOWS, gpd: TOTAL WASTEFLOWS, gpd: CWF RATIO=(TOTAL FLOW - DILUTION FLOW)/TOTAL FLOW = ALTERNATIVE ALTERNATIVE Actual Industrial Actual Industrial CATEGORICAL CATEGORICAL CATEGORICAL CATEGORICAL User Permit User Permit DAILY MAXIMUM DAILY MAXIMUM MONTHLY AVERAGE MONTHLY AVERAGE DAILY MAXIMUM MONTHLY AVERAGE PARAMETER of Concern LIMIT, mg/I LIMIT, mg/I LIMIT, mg/I LIMIT, mg/I LIMIT, mg/I LIMIT, mg/I Cadmium 0.69 0.507 0.26 0.191 0.003 Chromium 2.77 2.036 1.71 1.257 0.50 Copper 3.38 2.485 2.07 1.522 0.50 Lead 0.69 0.507 0.43 0.316 0.05 Nickel 3.98 2.926 2.38 1.750 0.50 Silver 0.43 0.316 0.24 0.18 0.18 Zinc 2.61 1.919 1.48 1.088 0.50 Cyanide 1.2 0.882 0.65 0.478 0.20 TTO 2.13 1.566 0.000 1.500 0.000 0.000 Note: Name the file using the date. This will allow you to track the version of the file. SIU INSPECTION FORM Name Of Industry: (.4(\ Nc,,-ra pto-k IN)C IUP # C-Ih-2O Address Of Industry: 300 . IUP Expiration Date: fhon - , NC= a i l 1 1e'310' ZQ Industry Representatives: Title Sir, 0-o. PC\ ker‘ctrc.-e SperviSur POW Representatives: Title A Date Of Inspection: 1O—,b^(ct Time Of Inspection: BOO am/pm dkf 17 t( Purpose of Inspection: Annual ✓ Other(Describe) POTW to which IU discharges CA-\--y cry J1l.on ro-e NPDES# N COO al-k3 3 3 Is SIU currently in SNC? No If yes,for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES h, Raw materials used YES/: re Manufacturing processes YES/ Categorical, if applicable YES/'ZTOP Production rate YES/49 &,.ram Number of employees YES/N0 0 Number of shifts C.E.0/NO 1 51,1-C-4-- Comments: PART II -PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A -PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? 4. 0 Where do they go? 2. Are production areas diked,contained, • • herwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? 416/NO Comments: 3. Are there floor drains in the storage area? YES/' Where do they go? 4. Are storage tanks and areas diked,contained, herwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? /NO Comments: 5. Are process and storage tanks and pipes labeled? 'E /NO 6. How are off-spec raw materials,and products disposed of? L,Re O rkAA,.tea 7. When is the production area cleaned? ire / 8. Is the wastewater from cleaning the production area disclarged to the POTW? 'a/NO 9. What non-process wastewaters are discharged to POTW? rr t.On 'z-+ oc ')4t Comments: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B -PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? ell 0 Comments: 2. Are all units operational? Or NO 3. How often does operator/maintenance serson check system? A5 IPc ry e..0(keA• f 3ery1u, ai t kN- 441 / 4. Is there an operator for each shift? ``: /NO I Skijr 6v 5. How and when is sludge disposed of? (PRI2, ALA to i tfrr 6. Is there a schedule for preventative maintenance? /NO �,ary �Gh t n Cor,o, 5 Comments: PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? 441,/NO If yes,name of lab. h 2. If industry completes sampling,ask the ins representative to describe sampling procedures. Comments: ,D k ±rY'-ec. 3. Is flow measurement equipment operational? r_ NO Comments: Cal A.-(1-tet 4. Is there a calibration log for the flow meter? 0/NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records and ther SIU records required by IUP. 1. Are files well organized? CO/NO Comments: � 2. Are sample collection/chain-of-custody forms filled out properly? 62E'/NO Comments: _ 3. Do results in files agree with reports sent to POTW? /NO Comments: 4. Who has authority to shut down production should a spill or slug discharge occur? CA NA., 't yQ_ D; Cv4) Nv� Ott v� 5. lig4o3SIkinform emploxxeq,of whom to call at POTW in case of spill/slug? Z t,.�rlF Sly its If slug/spill plan is already required by PO_�TW,review procedures. 6. Is SIU implementing slug/spill plan?AO/NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES/0 I - Comments,Required Or Recommended Actions: b-�'�1,( ..tpcie T2M F� Signature Of Inspector(s) Date: /6--/o—iet Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 2 onroe North Carolina May 28,2020 Mr. Chris Harrington Tyson Farms, Inc. RECEIVED 233 South Secrest Ave. JUN 0 3 2010 Monroe,North Carolina 28110 NCDEQ/DWR/NPDES CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Harrington: Please find enclosed herein Industrial User Permit CM-11 authorizing Tyson Farms,Inc.to continue to discharge process wastewater to the City of Monroe sewer system for further treatment at the City of Monroe Wastewater Treatment Plant through June 30, 2023 and specifying the conditions governing this discharge. Please review this entire permit carefully in order to meet all requirements. Consistent with the provisions of§52.051 of the City's Sewer Use Ordinance,the terms and conditions of this permit are binding upon the industrial user. § 52.051 WASTEWATER PERMITS. (I) Hearings. (1) Initial Adjudicatory Hearings. An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, a permittee/user assessed a civil penalty under § 52.999, or one issued an administrative order under § 52.120 shall have the right to an adjudicatory hearing before the POTW Director or other hearing officer appointed by the POTW Director upon making written demand, identifying the specific issues to be contested, to the POTW Director within 30 days following receipt of the significant industrial user permit, civil penalty assessment, or administrative order. Unless such written demand is made, within the time specified herein, the action shall be final and binding and further appeal is barred. For modified permits, only those parts of the permit being modified may be adjudicated. The hearing officer City of Monroe • PO Box 69 • Monroe,NC 28111-0069 Tel: (704) 282-4601 • Fax: (704) 283-5764 www.monroenc.org shall make a final decision on the contested permit penalty, or order within 45 days of the receipt of the written demand for a hearing. The POTW Director shall transmit a copy of the hearing Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. Should you require additional information please do not hesitate to contact me at(704)282-4632. Respectfully, Kevin Keesler Pretreatment Coordinator C: WWTP IUP file Mr. Russell Colbath I:\8040 WWTP and Collection\Pretreatment program\Industries\Tyson City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-11 - N/A IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the City of Monroe Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Industry name,permittee: Tyson Farms,Inc. Facility Located at Street Address: • 233 S. Secrest Avenue City Monroe State,Zip North Carolina, 28110 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: July 1,2020 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2023 2 d Date Director of Water Resources Page:1 Effective Date:July 1,2020 IUP, Part I Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NC0024333 IUP Name: IUP Number: Tyson Farms,Inc. CM-11 IUP Effective date: Pipe Numbers,list all regulated pipes: July 1,2020 01 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30,2023 N/A B. IUP History: Effective Date: Renewal or Modification: Description of modifications: January 15,1988 Permit Issued June 22,1989 Permit Issued November 8,1989 Permit Limits Changed November 30,1992 Permit Issued June 8,1994 Industry Name change;expiration change December 15,1995 Permit Issued IUP#=>CM-11 Page: 2 Effective Date:July 1,2020 Effective Date: Renewal or Modification: Description of modifications: September 15,1996 Permit Limits Changed April 30,1998 Permit Issued June 5,1998 Discharge description corrected and site diagram added November 15,1999 Permit Issued;limits changed;Dropped TTO August 21,2000 Corrected description of discharge, diagrams, and modification history change July 1,2002 Permit issued; Changed verbiage PART I 1, PART II 17,29, PART III 1,(2)4; Dropped Chromium, Cyanide, Lead, Silver; Changed limits for BOD; Changed monitoring frequency of flow;Added PART III 4. Permit Issued; Changed limits for BOD, TSS, July 1,2005 NH3-n; Changed limits for Cd, Cu, Ni, Zn to monitor only; Changed IU treatment units. Added PART III 5.,6.,7. February 1,2007 Renewal Permit Issued; Changed limit for NH3-n; Changed PART I B.heading;changed page 6 F) to G); changed verbiage in PART I G) 1., 2.,3.; changed verbiage in PART II 2. a), b); 10.; 13.; 16.;25.;27.30.;changed verbiage in PART III 2. 2.;2.3.;6.;Added PART III 8.;9. March 1,2010 Renewal Permit issued;Changed limit for NH3-n June 1,2011 Modification Permit limits modified from weekly avg. to monthly avg.for BOD,TSS,Ammonia. July 1,2013 Renewal Permit issued;changed TSS detection limit. September 1,2014 Modification Name change. October 1,2015 Extension/Modification Permit extension; Changed limit on flow. January 1,2018 Renewal Permit Issued;Changed PART I C 2.Added new DAF at offal July 1,2020 Renewal Permit Issued IUP#=>CM-11 Effective Date:July 1,2020 Page: 2B IUP, Part I Industrial User (IU) Specific Conditions C) Authorization Statement: 1) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Monroe. 2) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Grit Removal Grease Trap Screening Aerated Equalization 750,000 Gallons Flocculation DAF Unit(1)at Offal DAF Units (2) at WWTP pH adjustment 3) The Permittee is hereby authorized to, if required by the City of Monroe and after receiving Authorization to Construct (A to C) from the City of Monroe, construct and operate additional pretreatment units as needed to meet final effluent limitations. D) Description of IUP Discharge(s): 1. Describe the discharge(s)from all regulated pipes. Pipe#01,Description of Discharge: Process Wastewater; Cooling water Blowdown; First flush of stormwater collection pit(see PART III 7) Pipe#02,Description of Discharge: IUP#=>CM-11 Effective Date:July 1,2020 Page: 3 IUP, Part I Industrial User (IU) Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. See pages 4A,4B and 4C. IUP#=>CM-11 Page: 4 Effective Date:July 1,2020 II ..., G a (x,S)-litt )1f"r\-ii .-1.5 0 'Ids)4-v1v -aid4P5 y,. ,- , „:„„ .! i 1 MN "'--...' " ';-:•"-%".-----. C-3 ,...,..." 1 i 9. ------ ICA i .................•*"."'n„, I /15P7lig.1.1SNI ur, .---------.A 10.:a n 62.. r \ \ I .3.....„ .r' t............. „............., /419' . „- X.12911 i rt - "a2 Co ii- A 1.3.1 c8 i A a 9=294 r-------'"---------ir- •%.t Aiiig-3 -:.'" \ li 1 1 " _______ _szsi 7>3".': = 5 • i I I _,-----.1 CV--------5-L5 'i.---- ,--. ..--. ,, --; ..--.--..-_____ I. e 0. --(Th> YL.9£ifi • 1. ,-,• i '= , si___ i sessl--; . ..• ._.1 1 t .... „,Ef- -7 6 c kv -. 'ALSAMA 41' ' : _ ,____15-• ...• "/"'"N I./..9K ,lb' \-.," L'i i (-'2.x t 9 • 5 / / ,/ / ,,...- c? •-,* IS N.- essstri . _ , se" ,;-. .s...-• z.sstoi • - e.--• (-1,....., 44„..../"'", 0 , .,-..• / • i . . ...--. .-,4. ../----- &tiitsve ,o, 0 11,---P ' ,..-. P „..j•-• > „ Iv , ii. ------'------ ---------------------..------,._ _...., _ \\'\) a tat:-E.'.—- .7.-• •-, ZEINV ,s Si (_ a4 £L6E141 r ir-------1"---------------- I -, \:\ . LIIPIN I * .7•.: ,.\. - i •-t---, , ORM l % Ct.' C---"' i,.,\ \\ \ . k ----) i ,..„......1 \\ 1\ ---, I f-- ‘k ‘1 L. 1 1 i• szt.1) , •-.._____, r\ k.,4• !---; '------......„0. 01=4,,cci \__ It.1 -,- -'0 -------- .Zss/ee, ,__, ex ‘. __.•.--- 3 - * u.i. ',% -ss-siga I •,.,. \ W. 4Veir 1 . 099 Wastewater Pretreatment Flow Diagram & Facility Layout 1 r, Tyson Foods, Inc. - Monroe, North Carolina f w p Hatc ery • i t y 1 y"Y Y ,. Effluent from Plant & r,r .! lpw E" Basin MY 1�t,..L s . � 7,b,OQO aIlon'cap, k ' 44� • • • _f. • • • Pump Station ® Chemical Feed Pumps - NT Effluent __ Blower Pumps (..7.---:—.7.. ,__ k Room Polymer Mix Tank I DAF Unit DAF Unit . -p9670er, m—m brie Slu . Tank 50 0s #'I2 4,�Ob gal. 4 7sqsati L:' ;yal 1 iv Lab K.,.._........____)c- toPie.le- o,Goo go • x O ��. tit s l; i`� i �3'iutigeLPit#2r 5 Slutl a Pit#1 3 1 �' � N 't S,.ODd alipn,=capacif�r' ; 25,04Q g 4lon capacHy� r ,� ..k` a o o ear. r tr,� b; �w F r Se 4 k . „1 Restroom Office Overhead; overhead,., Y .. ' ._.... —� $tud e 9 r Sj a To City of Monroe WWTP Storage Tank Storage'YatiC:> > •20,000 gallon 20,OQ0 galbn i 3 ' Sam capacity —,` pling ' Manhole -� 4 7 -6 5 4 3 2 New ()-c\ G., iDs My rtl tb roe m`smK s.4Spal -7 o MIAU.flubb FLAMMD. PUK.1 MUN FIT } coloacvm«.POSEI 1 r,ca wu` sun , e a , flitt 1 I)- ) 1 ' 11 =SS• C II 7 °""30° >44 T DG 0t•D 1 FEED MIPS > 1. I _ - 9. J. C R0.d/ER FE c- 5TEY •T ---To-}0,--toG-� C `> 1 A 1 • tRgi CATlG C POLE'5H V = AV IN''S ,� 1____--r-40:1--+ 1 ) 1 > — TROD AIR TO DAPtiR iT i MIT t P8O T evid - Et ltr 1 TA O4 4 rr B I 1'w F aa`�..,,`u Jt ti IC CRSir i i L .I.— J F+ *A+v9P rum 41, REM Q c. 1212 ...., nZ+ r y r.'jtste m sen A *4**a A NW TA.Orco A!PRRR81 gkir 11w.Aa P. SETDid .M.tIODUI. e.o a, m oin .rw IT AT .fa.a-u ila:- tor' P..041-4 IMP axe ROM ta+¢x VW B I 7 6 5 4 3 2 I 1 IUP,Part I, Section F: Receiving POTW name=>City of Monroe IU name=>Tyson Farms Effluent Limits and Monitoring Requirements Receiving POTW NPDES#=>NC0024333 IUP#=> CM-11 Effective date for these Limits=>07/01/20 Pipe#_> 01 The permittee may discharge from this specific pipe Expiration date for these Limits=>06/30/23 40 CFR#=>N/A number according to these specific dates, effluent if not applicable put N/A limits, and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' Daily Weekly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow 2.10 MGD MGD Daily* Monthly BOD mg/1 5004 lbs/day Monthly Monthly C 2.0 mg/1 TSS mg/1 3750 lbs/day Monthly Monthly C 2.5 mg/1 Temperature Deg. C Deg. C G pH 6 to 11 Std. Units Std.Units Monthly Monthly G Other Parameters,Please list alphabetically Ammonia mg/1 550 lbs/day Monthly Monthly C .5 mg/1 TKN Monitor mg/1 Monitor lbs/day Monthly Monthly C .5 mg/1 Cadmium Monitor mg/1 Monitor lbs/day 1/6 months2 1/6 months C .001 mg/1 mg/1 lbs/day Copper Monitor mg/1 Monitor lbs/day 1/6 months 1/6 months C .010 mg/1 mg/1 lbs/day Nickel Monitor mg/1 Monitor lbs/day 1/6 months 1/6 months C .010 mg/1 mg/1 lbs/day Zinc Monitor mg/1 Monitor lbs/day 1/6 months 1/6 months C .010 mg/1 Oil& Grease 75 30 mg/1 lbs/day Monthly Monthly G 5 mg/1 mg/1 lbs/day _ mg/1 lbs/day 1 Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limit Page(s) notes: 2 1/6 months shall be 1 sampling event consisting of one day each every 6 months. HIP,PART I,Page: 5 * The flow meter totalizer shall be recorded each working day with the data submitted as required in PART II(2). Effective Date:July 1,2020 IUP, PART I Industrial User (IU) Specific Conditions G) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Monroe Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: a) A composite sample for the monitoring requirements of this IUP,is defined as the automatic or manual collection of a series of grab samples of constant volume, not less than 100 ml,collected at equal time intervals during the entire discharge period on the sampling day. The time interval between grab samples shall be no greater than once per hour,or b) a single,continuous sample collected over a 24 hour period proportional to the rate of flow. Sampling day shall be a typical production,and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP,is defined as a single"dip and take" sample collected at a representative point in the discharge stream over a period of time not exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be representative of the discharge. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading,observation,or measurement. IUP#=>CM-11 Page: 6 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) Outline of PART H, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation,Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10.Right of Entry 25. Reports of Changed Conditions 11.Availability of Records 26. Construction of Pretreatment Facilities 12.Duty to Provide Information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and,unless otherwise specified,before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Monroe, postmarked no later than the twentieth day of the month following the month in which the samples were taken. Results based on laboratory analysis shall include the laboratory report. If no discharge occurs during a reporting period(herein defined as each calendar month)in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted under the signatory requirements of Part II, Section 13. Copies of these and all other reports required herein shall be submitted to the City of Monroe to the following address: Pretreatment Coordinator City of Monroe PO Box 69 Monroe,NC 28111 b) If the sampling performed by the permittee indicates a violation,the permittee shall notify the City of Monroe within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Monroe within 30 days after becoming aware of the violation. IUP#=>CM-11 Page: 7 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) c) Laboratory reports for monitoring by Industry and by POTW shall include the following: 1. Date(s)of analysis; 2. Results of the analysis; 3. Analytical techniques and methods used; 4. Signature of laboratory analyst or supervisor (person authorized to certify the accuracy and proper techniques of the analysis); 5. Chain of custody records which contain the following Information a) Sampling location; b) Date(s)/time(s) sample(s)taken; c) Sample type: composite(time or flow)or grab; d) Container type (glass or plastic); e) Teflon liner and/or zero headspace,if applicable; f) Type of preservative used or other sample preparation,if any,and date; g) If sample was iced upon receipt; h) Parameters to be run from that particular bottle; i) Individual(s)who performed the sampling and/or field measurements; j) Samples relinquished/received by who and when(date&time). In addition,the laboratory performing the analysis shall maintain on file for up to three years after the analysis all laboratory data taken and calculations during the analysis, including dates and times, the analyst performing the work, and the data and calculations from all quality assurance procedures and testing. This data shall be available for inspection by personnel of the City of Monroe upon request. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. The laboratory shall be certified by the State of North Carolina for each specific test parameter on which their results are reported. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible enforcement action; for Permit termination, revocation, and reissuance, or modification; or denial of a Permit renewal application. IUP#=>CM-11 Page: 8 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation P of this permit which has a reasonable likelihood of adversely affecting human health, the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation,Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Monroe. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17.Treatment facilities shall be as diagrammed in Figure 2. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the City of Monroe sewer system or the surface waters of the State of North Carolina. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous Waste" as defined under the Federal Resource Conservation and Recovery Act. The permittee shall maintain records of disposal of these substances for a minimum of three years. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Such evidence shall include operating logs properly signed,or other relevant evidence that: 1. An upset occurred and that the permittee can identify the cause(s) of the upset; 2. The permittee facility was at the time being properly operated; and 3. the permittee submitted notice of the upset as required in Part H, Section 30,of this permit 4. The permittee complied with any remedial measures required under Part II, Section 5,of this permit IUP#=>CM-11 Page: 9 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment, and Natural Resources, Division of Water Quality, the Regional Administrator of the Environmental Protection Agency,the City of Monroe,and/or their authorized representative, upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information,including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Monroe. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Water Resources or his/her designees,within a reasonable time,any information which the Director,his/her designee,or the Division of Water Quality may request to determine compliance with this permit. The permittee shall also furnish,upon request, copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be accompanied by the following certification by the Authorized Representative: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for IUP#=>CM-11 Page: 10 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) gathering the information,the information submitted is,to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fine or imprisonment for knowing violations. The Authorized Representative shall be as defined by the City of Monroe Sewer Use Ordinance.If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the City of Monroe Water Resources Director or his/her designee prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the City of Monroe provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. IUP#=>CM-11 Page: 11 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) Under state law,(NCGS 143-215.6B),under certain circumstances it is a crime to violate terms, conditions,or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. The City of Monroe enforcement response will be in accordance with an Enforcement Response Plan approved by the North Carolina Division of Water Quality and on file in the office of the Pretreatment Coordinator 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid,the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification,Revocation,Termination This permit may be modified, revoked and reissued or terminated with cause in accordance with the requirements of the City of Monroe Sewer Use Ordinance and North Carolina General Statute or implementing regulations. IUP#=>CM-11 Page: 12 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 120 days prior to its expiration date. The permittee is not authorized to discharge after the expiration date of this permit if this re-application deadline has not been met. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the City of Monroe of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. Such changes,however,do not stay any condition of this permit. If the changes require additions or modifications to pretreatment facilities to comply with this permit, all such modifications shall be approved and constructed before planned changes are made. The permittee shall not begin the changes until receiving written approval from the City of Monroe.Also see PART II,30 below for additional reporting requirements for spill/slug issues. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Monroe and written approval and an Authorization to Construct has been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control for any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. IUP#=>CM-11 Page: 13 Effective Date:July 1,2020 PART II General Conditions Industrial User Pretreatment Permit (IUP) 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations,and shall comply with the prohibitive discharge standards in §52.020 and §52.023 of the City Sewer Use Ordinance except as specifically stated otherwise in this permit. 30. Reports of Potential Problems The permittee shall provide protection from accidential and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the City of Monroe immediately of any changes at its facility affecting the potential for spills and other accidential discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge,or a slug load as defined in the City of Monroe Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the City of Monroe immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge,they shall inform the City of Monroe Pretreatment Coordinator,telephone number(704)282-4632,if no answer,the Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507-8351, if no anwer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093 immediately upon the first awareness of the commencement of the discharge. Leaving a message will not be acceptable until all phone numbers listed above have been attempted. Notification shall include location of the discharge,type of waste,concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within(5) days, unless waived by the City of Monroe. IUP#=>CM-11 Page: 14 Effective Date:July 1,2020 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 1. Slug/Spill Control Plan The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop and update,as required,a written slug/spill plan including procedures for preventing a slug or spill which could cause a violation of the discharge standards of this permit. Any revision of this plan shall be submitted to the City of Monroe no more than 60 days after the change(s) are made.If no changes are made to the plan,a written statement to that effect must be submitted to the City of Monroe on or before January 31, of each year throughout the duration of the permit. The plan shall include the following at a minimum: 1) identification of all chemicals,by name, quantity,and storage location which would cause a violation of this permit in the event of a spill and the means at each location to r p event the spill from entering the City sewer system or surface waters of the State of North Carolina. 2) who has the authority to halt production and/or wastewater discharge in the event of a spill or upset condition(include phone numbers) 3) who is responsible for implementation and updating of the plan 4) the personnel that should be familiar with the plan 5) the person(s) responsible for notifying the City of Monroe immediately upon discovery of a problem affecting the characteristics of the wastewater 2. Flow Measurement 1. The Permittee shall provide and operate monitoring facilities for the inspection, sampling and flow measurement of the permittee's process wastewater discharges. 2. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved engineering and scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 5% from true discharge rates throughout the range of expected discharge volumes. 3. The approved wastewater meter shall be installed, maintained, and calibrated once every six months. 4. The wastewater meter must have a non-resettable mechanical totalizer that reads in gallons. IUP#=>CM-11 Page: 15 Effective Date:July 1,2020 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 5. Flo w monitoring sampling equipment and point should be located in an area P P g accessible to the City of Monroe personnel without prior notification. The City of Monroe must be supplied with any keys and/or other tools necessary to perform the aforementioned. 6. There shall be nob - ass capability of the wastewater by-pass meteringdevices or the P tY sampling point. 7. The permittee shall maintain flow, maintenance, and calibration records for a minimum of three e y ars. 8. In the event of temporary unintentional failure of the flow meter,the permittee shall notify the Pretreatment Coordinator as soon as possible, but in no case beyond 24 hours after first becoming aware of the failure. Repair shall be under taken as quickly as possible. 3. High Strength Surcharges Notwithstanding any concentrations permitted for total suspended solids, 5 day BOD or nitrogen ammonia stated in Part I, Section F of the Permit,the permittee shall be responsible for the payment of high strength surcharges at rates that may be established in the future by the Monroe City Council. 4. Additional Fees or Charges The City of Monroe shall,with the direction from the Director of Water Resources,assess fees or charges to recoup the additional costs incurred by the City of Monroe for any additional sampling, inspections, etc. deemed necessary when the Permittee's discharge may be in an upset or noncompliance condition. 5. Sampling Frequency The sampling frequency as required in page 5 of this permit is the minimum sampling required in this permit,the City of Monroe reserves the right to sample more frequently than is required by this permit, and reserves the right to request the permittee to conduct more sampling than is required in this permit as deemed necessary. 6. Special Reopener The City of Monroe reserves the right to reopen and modify/change limits and or sampling frequency as deemed necessary. IUP#=>CM-11 Page: 16 Effective Date:July 1,2020 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 7. First Flush of Stormwater Pit This permit includes in the description of discharge the first flush of the stormwater collection pit at the Tyson Complex.This stormwater pit shall include an hour meter or meters to record the actual run time of the pump(s).The permittee shall also maintain a daily log to include the hour meter(s) readings, the daily weather to include any rainfall, and time rain started and ended,and the time(s)the stormwater pit pumps were running and stopped.This data shall be submitted as required in PART II (2). Maximum time the stormwater pumps back to offal building shall not exceed 1 hour during any rain event. 8. Sludge Management Plan Within sixty days of the effective date of this Industrial User Permit,the permittee shall submit a sludge management plan to the City of Monroe. 9. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes,and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A,Chapter 8A.0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A.0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. IUP#=>CM-11 Page: 17 Effective Date:July 1,2020 IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe NC0024333 IUP name: IUP Number: Tyson Farms,Inc. CM-11 1 UP Effective date: Pipe Numbers,list all regulated pipes: July 1,2020 01 IUP expiration date: IUP 40 CFR#,if applicable: June 30,2023 B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form(see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form(see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data,with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not result in an Over Allocation situation for any pollutants. 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet,Appendix 6-F) Were used(attach calculations) Were not used The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. RATIONALE#3a: Over Allocation Prevention,with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. BOD, TSS, Ammonia RATIONALE#3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not result in over allocations. 2 IUP Synopsis RATIONALE#4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale Oil and Grease Prevention of Inhibition or Passthrough RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 Avg SIU lbs/day 5% MAHL, lbs/day Cadmium 0.0003 0.0049 0.0175 Copper 0.0137 0.1958 1.3313 Nickel 0.0190 0.2736 0.3594 Zinc H 0.0530 0.7663 2.7735 RATIONALE #5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). 3 1ccA I-1- d Z.p 144~ COVER PAGE Company Name:Tyson Farms;Inc. Name ofresponsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the.'day to day operations, company in official dealings with the:Sewer Authority and/or the City; environmental permitting requirements,monitoring,record keeping,and data management., Title.Complex Environmental Manger Years with Linn 12 Title Lead Operator Years with firm 10 Phone#704-2964959 Fa,x#704 296-4904 Phone H 704,296-1905 Fax#704 296-4910 Physical street address:offacility Official mailing:address.if different. Note if same. 233 S.Secrest Ave, Same City Monroe State NC Zip 28112 City f State I Zip The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit(IUP)for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Requests for confidential treatment of information provided on this form.shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an.authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance,Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accura nd complete. I am aware that there are significant penalties for submitting false. infor i n, including the possibility of fine and/or imprisonment for knowing violations.. 4( -o . 7l Sig to of uthorized Representative Date listed above (seal if applicable) Title: Ili Wastewater Survey & Permit Application File name: S:1SafetylEnviromncntal\Wastewater\Permit\Application for permit renewal\Wastewater Permit Application 2020.docx Revision date: 12/30/97 Page 1 of20 1. Provide a brief narrative description, of the type of business, manufacturing processes,or service activities your firm conducts at this site. Poultry processing consisting of slaughter, cut up, debone and packaging. Hatching of chicks. Processing poultry feed. 2. List the primary products produced at this facility: Processed poultry 3. List raw materials and process additives used: Brine solution marinade 4. Are biocides added to any water discharged to the POTW, if yes describe; Peracetic Acid(PAA) 'I'es X No 5. Describe weekly production schedule, including shifts worked per day, employees per shift,and primary operation during shift. Twenty four hour operation five to six days a week consisting of three shifts. Shifts one and two are processing shifts consisting of 750 employees each. Third shift is sanitation and consists of 120 contracted employees.. 6. Production process is: Check, if all continuous X Check, if all batch If both please enter, % continuous= % %Batch= % Title: IU Wastewater Survey & Pemit Application File name: SASafety\Environmental\Wastewater\PermiMpplication for permit renewal\Wasstewater Permit Application 2020.docx Revision date: 12/30/97 Page. 2 of 20 7. Does production vary significantly(+- 20 %)by season, Describe. Yes No x 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes, please describe. Yes No x 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. Attached 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. On file with the City of Monroe. 11. Attach sketch or schematic showing sampling points and all connections to the sewer. Attached 12. Complete the Wastewater Pollutants Checklist attached to this Survey. Title: IU Wastewater Survey & Permit Application File name:.S:\safety\Environmental\VVastewater\Permit\Application for permit renewal\Wastewater Permit Application 2020.docx Revision date: 12/30/97 Page 3 of 20 13.. Do you have,or have you ever applied for, been issued,or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes,list all other NPDES permits,permit numbers,dates,and names used to apply for them,or reason denied. If yes: Permit,#,date,applicant name Yes X NCG060023,11/1/18,Tyson Farms;Inc. If yes; Permit,#,date,applicant name No 14. Do you have, or have you ever applied for or been issued an Industrial. User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes,list all other IUP permits,permit numbers,dates, and names used to apply for them. If yes: Permit.#,date,applicant.name Yes X CM-1 1,11-30-17,Tyson Farms,Inc. If yes: Permit,#,date,applicant name No 15. Do .you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater,general,Non-Discharge,septic tank,etc.). If yes,list all other permits, permit numbers, dates, and names used to apply for them. If yes: Permit type,#,dated applicant name Yes X Air Permit;04823R28,.I/19/17,Tyson Farms,Inc, If yes: Permit type,#,date,applicant name NO Land Application,WQ0000029,I1/5/15,Tyson Farms,Inc. If yes: Permit type,#,date,applicant name 16. Is a Spill Prevention Control and Countermeasure(SPCC)Plan prepared for this facility? YesX No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes X No Title: IU Wastewater Survey & Permit Application File name:.s:VSafety\Environmental\Wastew•ater\Pcrmit\Application for permit renewal\Wastewater Permit Application 202Q.docx Revision date; 12/3 0/97 Page 4 of20 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. Yes X No 10,000 gallon diesel fuel 19. Do you have any above ground storage tanks at your facility? If yes,for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes #of Tanks No One waste oil tank: 1200. gallons One diesel fuel tanks: 1000 gallons Two#2 fuel oil tanks: 10,000 gallons each One animal fat tank: 10,000 gallons One chlorine:chloride tank: 10;000 gallons One lysine tank: 10,000 gallons One alimet tank: 10,000 gallons Three diesel fuel tanks: 250 gallons each One lime slurry tank: 5600 gallons Two sludge tanks: 10,000 gallons each One ferric chloride tank: 6500 gallons Two polymer mix tanks: 4000 gallons each. One equalization tank; 750,000 gallons (no containment) Tanks have secondary containment. Any accumulation of rain water is. gravity drained. If contaminents are present in containment contents are pumped out. Title: IU Wastewater Survey & Permit Application File name: S:\Salety\Fnvironmental\wastewater\PermihApplieaticn ror permit renewal\Wastewater Permit Application 2020.docx Revision date; 12/30/97 Page '5 orzo Industrial User Wastewater Survey & Permit Application PART II, Water Supply, Use, & Disposal Worksheets Water Used for: Water Avg. Max. M E Disposal Avg. Max. M E gaUday gal/day e st gal/day gal/day e st SOurCe(S) a i Method(s) a i s m s m u at a at re e re e d d d d (see Source List below) (see Disposal List below) I. Process water #1 City of Monroe:100% 1,357,165 X #1 1,631,655 X 2. Washdown water 278,976 X #2 27.328 X 3. Water into product 29,366 X #3 2733 X 4. Air Quality Permitted units #5 52,621 X 5. Domestic-toilets,drinking,cafe. 29,366 X #6 13,664 X 6. Cooling water,Process NON-Contact 35,239 X #9 River Valley(offal) 17,763 X 7. Boiler/Cooling tower blowdown 11,746 X #10 22,533 X 8. Cooling water, HVAC 26,439 X 9. Other: I Totals=> 1,768,297 Totals=> 1,768,297 Typical Water Sources: Possible Water Disposal Methods I. City/Public supply 1. Sanitary sewer,with pretreatment 2. Private wells,drinking 2. Sanitary sewer,without pretreatment 3. Groundwater remediation wells 3. Storm sewer 4. Private ponds 4. Surface waters of NC 5. Surface waters of NC,please identify 5. Evaporation 6. Include others if applicable 6. Land applied 7. To groundwater 8. Septic Tank 9. Waste Haulers(identify) 10. Water into Product Title: 1U Wastevater Survey & Permit Application File name: S:\SaretykEnvironmental\Wastewater\PermiMpplication for permit renewal\Wastewater Permit Application 2020.docx Revision date: 1 130/97 Page 6 of 20 I: Title:.It!Wastewater Survey & Pemiit Application File name:'S:\Safcty\Enviror ,tal WastewateAAPermiMppneation for snit renewal\Wastewater Permit.Application 2020.docx Revision date: 12/30/97 Page 7of20 PART.III,PRETREATMENT FACILITIES:. Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present, and describe. No pretreatment facilities=> I. Flow equalization Aerated equalization=> 750,000 gal NON-Aerated equalization=> Total volume of equalization (million gal.)_> 750,000 gal 2. Activated Carbon Yes No X Describe any, if present. 3. Activated Sludge Yes No X 4. Air Stripping. Yes No X 5. Centrifugation Yes No X. 6. Chemical Precipitation Yes No X 7. Chlorination Yes No X 8. Cyanide Destruction Yes No X 9. Cyclone Yes No X 10. Dissolved Air Floatation Yes X No 11. Filtration 'Yes. No X 12. Flocculation Yes X No 13. Grease Trap Yes. X No 14. Grit Removal Yes X No 15. on Exchange Yes No X 16. Neutralize,pH adjust Yes X No 17. Other Biological.Treatment Yes No X 18. Ozonation Yes No X 19. Reverse Osmosis Yes No X 20. Screening Yes X No 21. Sedimentation Yes No X 22. Septic Tank Yes No X 23. Silver Recovery Yes No X 24. Solvent Separation Yes No X 25. Spill protection Yes X No List any others. Title: IU Wastewater Survey & Permit Application Filename: S:\Safety\Environmental\Wastewater\Permit\Application For permit renewal\Wastewater Permit Application 2020.docx Revision date: 12/30/97 Page 8 of 20 PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date 1966 2. List all Standard Industrial Classification(SIC) codes for your facility. These may be found on State Unemployment forms,tax forms, accounting records, or from the Chamber of Commerce. 311615 112340 311119 3. Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CF.R)? If yes, give.complete 40 CFR number=> No x 4. Are any other facilities owned,and/or operated by your company permitted as Categorical Industrial Users (CIUs)as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes No x Title: IU Wastewater.Survey ec Permit Application File name; S:\Safety\Environmental\Wastewater\Permit\Application for permit renewal\Wastewater Permit Application 2020.docx Revision date: 12/30/97 Page 9of20 PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: Check 40 Industrial Activity Check 40 Industrial Activity below CFR# below CFR# 467 Aluminum Forming X 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills .436 Mineral mining and processing. 407 Canned&preserved fruits&veg. 471 Nonferrous Metal, Form&Powders 408 Canned:&preserved.seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics, 411 Cement Manufacturing &Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical,electronic.components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap&Detergent Manufacturing 454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning&Finishing Others Title: 1U Wastewater Survey &.Permit Application File name:.S:\Safety\Environmental\Westewater\PermiMpplication for permit renewal\Wastewater Permit Application 2020.docx. Revision date: 12/30/97 Page 10 of 20 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Acid Extractable Organics 2=Chlorophenol 34586 X X 2,4-Dichlorophenol 34601 X X 2,4-Dtmethvlphe11o1 34606 X X 2.4-Dinitrophenol 34616 X X _ 2-Methyl-4,6-dinitrophenol 34657 X X-- 4-Chloro-3-methylphenol 34452 X X 2-Nitronhenol 34591 'X X 4-Nitrophenol 34646 X. X _ Pentachlorophenol 39032 X X Phenol 34694 X X 2,4,6-Trichlorophenol 34621 X X - Base Neutral Organics 1,2,4-Triehlorobenzene 3455.1 •X X I,2-Dichlorobenzene 34536 'X X 1,2-Diohenvlhvdrazine 34346 X X I,3-Dieh lorobenzene 34566 X X 1,4-Dichlorobenzene 34571 X X _ 2;4-Di n itroto l uene 34611 X X. 2,6-Di n itrotol uene 34626 .X X 2-Chloronaphthalene 34581 X X 3,3-Dichlorobenzidine 34631 X X 4-Bromophenyl phenyl ether 34636 X X 4-Chlorophenyl phenyl ether 3464.1 X X Acenaphthene 03405. X X Acenaphthylene 34200 X X Anthracene 34220 X X Benzidine 39120 X X Benzo(a)anthracene 34526 X X Benzo(a)pyrene 34247 X X_ Benzo(b)fluoranthene 34230 X X Benzo(ghi)perylene 3452.1 X X Benzo(k)fluoranthene 34242' X X Bis(2-chloroethoxy)methane 34278 X X Bis(2-chloroethyl)ether 34273 X X Bis(2-chloroisopropyl)ether 34283 X X Bis(2-ethylhexyl)phthalate 39100 X X Butyl benzyl phthalate 34292. X X Chrysene 34320 X X Di-n-butyl phthalate 39110 X X Title; IU Wastewater Survey & Permit Application Pile name: S:\SafetylEnvironmentallWattewaterCPermillApplication for permit renewal\Wastewater Permit Application 2020.docx Revision date: 12/3d/97 Page II of 20 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at. Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/I) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 X X Dibenzo (a,h)anthracene 34556 X X Diethyl phthalate 34336 X X Dimethyl phthalate 34341 X X Fluoranthene 34376 X X Fluorene 34381 X X Hexachlorobenzene 39.700 X X Hexachlorobutadiene 34391 X X Hexachlorocyclopentadiene 34386 X X Hexachloroethane 34396 X X Indeno(1,2,3-cd)pyrene 34403 X X Isophorone 34408 X X N-nitroso-di-n-propylamine 34428 X X N-nitrosodimethylamine 34438 X X N-nitrosodiphenylamine 34433 X X Naphthalene 34696 X X I Nitrobenzene 34447 X X, Phenanthrene. 34461 X X Pyrene. 34469 X X Metals Aluminum 01104 X X Antimony 01097 X X Arsenic 01002 X X Beryllium 01012 X X Cadmium 01027 X X <DL Chromium 01034 X X Copper 01042 X X Lead 01051 X X Mercury 71900 X X Molybdenum 01062 X X Nickel 01067 - X X Selenium 01147 X X Silver 01077 X X Thalium 00982 X X_ Zinc 01092. X X Title: RI Wastewater Survey & Permit Application File name: S:\SafetytEnvironmental1Wastewmater\PernmitlApplication for permit renewal\Wastewater Permit Application 2020.docx Revision date: 12/30/97 Page 12 of 20 Wastewater Pollutant Checklist Chemical Name EPA Check if Check:if Check if Check if Concentration Storet Present.at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 X X , - Chloride 00940 X X Cvanide 0072o X X . • Fluoride 0095l X X Purgeable Volatile Organics 1,1,1-Trich loroethane 34506 XI X' 1,1,2,2-Tetrachloroethane 34516 X X 1.,1,2-Trichloroethane 34511 X X 1,1-Dichloroethane 34496 X X 1.1-Dichloroethylene 34501 X X 1,2-Dichioroethane 34531 X X ,1,2-Dichloropronane 3454,1 X X, 2-C11loroethyl vinyl ether 34576 X X Acrolein 34210 X X Acre lon itri le 34215 X X Benzene 34030 X X Bromodichloromethane 32101 X X Bromofonn 32104 X X Bromomethane 34413 X X Carbon tetrachloride 32102 X X Chlorobenzene 34301 X X Chloroethane 34311 X X Chloroform 32106 X X._ Ch loromethane 34418 X_ X cis 1.,3-Dichlorobropene 34704 X X Dibromochloromethane 32105 X X Ethvlbenzene. 34371 X Methylene chloride 34423 X X Tetrachloroethylene 34475 ' X X Toluene 3401.0 X X trans 1,3-Dichloropropene 34699 X X trans-1,2-Dichloroethvlene 34546 X - X Trichloroethylene 39180 X X Trichlorofluoromethane 3A488 X X Vinyl chloride 39175. _ X Others Xylene X X Title:. Itl Wastewater Survey & Permit Application Filename: S:\Sarety\Environmental\Wastewater\Permit\ippreation forpermit renewal\Wastewater Permit Application 2020..docx Revision date: 12/30/97 Page 13 of 20 Data Summary Form <=Receiving POTW <=Receiving NPDES # <= Specific Sample Location! i.e.,Give IU Name, IUP#,and/or pipe# BOD TSS Ammonia Lab=> Laboratory performing.analysis=> MDL=> Laboratory Method Detection Limits=> Notes=> Notes=> Q =Flow Sample Date Notes about Sample. M=Metered Conc. Results Conc. Results Conc. Results ID, or Sample E=Estimated from Lab from Lab from Lab Count Collected mgd gal/day <? mg/I <? mg/I <? mg/I 1 2 On file with city 3 4 5 6 7 8 9 10 11 12 etc TNS => Total number of samples=> Max. value=> Maximum data value(mg/1)_> Avg.(use 1/2 BDL)> Avg.data value,Include BDL values as 1/2 detection limit=> Title: IU Wastewater Survey & Permit Application IFife name: S:\safety\Environmental\WastewaterlPcrmit\Application for permit renewal\Wastewater Permit Application 2020.docx Revision date: R/30J91 Page 14 of20 Data Summary Form <=Receiving POTW <=Receiving NPDES # <= Specific Sample Location! i.e.,Give IU Name,ILIP#,and/or pipe# Arsenic Copper Chromium Cadmium COD Copper Lab=> MDL=> Notes=> Sample. Date Sample Conc. Results Cone. Results Conc.Results Conc. Results Cone. Results Cone. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/I <? mg/1 <? mg/I <? mg/I 1 2 3 4 On file with city 5 6 7 • 8 9 10 11 12 etc TNS> Max. Value=> Avg. (use1/2 BDL)=> Title; lU Wastewater Survey R Permit.Application File name: s:lSafety\Environmental\WastewateriPemiit\Application for permit renewal\Wastewater Permit Application 2020.docx Revision date: 12/30/97 Page 15 of20 Data Summary Form <=Receiving POTW <=Receiving NPDES # <= Specific Sample Location! } i.e.,Give IU Name, IUP#, and/or pipe# Cyanide Lead Mercury Nickel Silver Zinc Lab=> MDL=> Notes=> Sample Date Sample Conc.Results Conc. Results Cone.Results Conc. Results Conc.Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count j <? mg/1 <? mg/1 <? mg/I <? mg/I <? mg/1 <? mg/I 1 2 3 On file with city 4 5 6 7 8 9 10 11 12 etc TNS=> Max.Value=> Avg.(use 1/2 BDL)=> Title: IU Wastewater Survey& Permit Application File name:S:LSafely\Environmental\Wastewater\Permit\Application for permit rcnewal\Wastewater Permit Application 2020.docx Revision date: 12/30/97 Page 16 of 20 Data Summary Form <=Receiving POTW <= Receiving NPDES # <= Specific Sample Location! i.e.,Give IU Name, IUP#,and/or pipe# Other Other Other Other Other Other Lab => MDL=> Notes => Sample Date Sample Cone. Results Cone. Results Cone. Results Conc. Results Conc.Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count _ <? mg/I <? mg/1 <? mg/I <? mg/1 < mg/1 <? mg/1 1 2 3 On file with city 4 5 6 7 8 9 10 11 12 etc � v TNS => Max.Value=> Avg. (use in BDL)_> Title: IU Wastewater Survey & Permit Application File name: S.\Safety\Environmental\WastewaterlPennit\Application for permit renewal\Wastewater Permit Application 2020.docx Revision date:.12/30/97 Page I7 of20 Part V, Waste Reduction Information State Pretreatment. Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial. Users to include a description of current and projected waste reduction (pollutiot prevention).activities. The codes listed are standard EPA codes found on Toxic Release` Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description W13 Improved maintenance scheduling recordkeeping, or procedures WI4 Changed production schedule to minimize equipment and feedstock changeovers W19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in:Inventory control(explain briefly in comments) X W31 Improved storage or stacking procedures X W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves X W34 Installed secondary containment W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention (explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments) W51 Instituted recirculation within.a.process Title: IU Weatcwater Survey&Permit Application File name: s:\safety1Envirvnmentai\wastewater\Pernut\Application for permit renewal\Wastewater Permit.Application 2020.docx Revision.date: 12/30/97 Page 18 of 18 1 Current Projected Code Description X W52 Modified equipment, layout, or piping W53 Use of a different process catalyst X W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers X W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices(from solvents or other materials) W61 Changed to aqueous cleaners (from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units X W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation(explain briefly in comments) X W72 Modified spray systems or equipment W'73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing (explain briefly in comments) W81 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications(explain briefly in comments) W99 Other(specify in comments ) Comments (Please list corresponding code). Title: IU Wastewater Survey & Pcrmit. Application Filename; S;1Sa1el \Environmental\Wastewater\Permil\Application for permit renewal\Wastewater Permit Application 2020.doex Revision date: 12/30/97 Page 19 of20 Tyson Farms, Inc. Monroe, NC Complex Waste Haulers Bio-Medical Waste(Approx.75 lbs/wk) DAF Sludge(36,000 gal/day) Sericycle Denali 1419 Lake Cook Rd. 201 S Denver Ave. Deerfield, IL 60015 Russellville,AR 72801 704-573-0032 479-498-0500 Hatchery Waste-Egg Shells(10,000 lbs/wk) American Dehydrated Foods,Inc. 1201 Spring Forest Rd Lillington, NC 27546 910-814-2323 Waste Oil (500 Gal/Mo) HazMat Transportation and Disposal PO Box 37392 Charlotte, NC 28237 704-332-5600 Landfill Refuse(8000 lbs/day) Waste Management, Inc. PO Box 2458 Indian Trail, NC 28079 704-821-5424 Offal (feathers, meat, blood,700,000 lbs/day) River Valley By Products PO Box 158 Harmony, NC 28637 704-546-2602 Universal Waste (fluorescent bulbs, 100 bulbs/mo) HazMat Transportation and Disposal PO Box 37392 Charlotte, NC 28237 704-332-5 600 Scrap Metal Metal Recycling Services 150 S Bivens Rd Monroe, NC 28111 Empty Drums(40/mo) Precision Industries Omaha, NE 68103 912-898-8858 Title: IU Wastewater Survey. .• Permit Application File name: SaSafety\Environmental\Wastewater\Permit\Application for permit renewal\Wastewater Permit Application 2020.docx Revision date: 12/30/97 Page 20 of 20 l M4 : 1 33 3 �, -,354 . \\ M461 p aAu �4 ( � Z (��` J14� M,8313 11384 •C CO �vIS3 M+65 . 6 -sr m C: IL:7 fn \9� 1 L wn r TS Ilb Mon _` 1 M480 Q OLi 7 M481 ,�f Mt3973 MS57 ''' � .. e• M492 • G (( e. „ e M493 12. _1 O 8.4551'3556 r 4 M 812 � ' Qi �� MSS; M553 4, �� ' C M8 _ M554r V • yom- / `/, SoSI LY ,� , � Bo M4653 ! .8 • ' : lb �y M13, 97 Of 0 w ``, � 40018 : M15953 t / TSS0 • r n ' T ie.. M73671 ! SZ J C3" � M1374 8L Sn\ a� 0629e 6. �G / • 'M13570 -"::::3"9 2'c�SS ® t,wy r• I ! / :414 a M13673 < J?. 07 HO 5 ,fi DR it msa 4 c, t? 3 , �rii501 - rM54 r ---�_.SIMP_&ON_ST • ��4s............ �-f�y�. 502 • f. - HW E,HV 74 ' 'y .------ _. r MS35 r . c.,...,. .\ . 171 M503 .nro '863 M5 VALE NORTD 37 M504 CO _/ y' Oi 0 3{_'__ m u V \s m VEL1 gLV6 /) CO)000 ' —— 73 ' ERR pSEVE1.1- U / M I �., �i Msw A - .xt+pit 61,0-(S p c - 54,491-40 Mi i4!'r- In (-51 .,: ... Wastewater Pretreatment Flow Diagram & Facility Layout Tyson Foods, Inc. - Monroe, North Carolina I .I , , tr.A.• %LW, . -- Effluent from Plant ..4/2;!::-.........,A.v.,..,...-..,..-.... & Hat:hery ; ....,:.-..1;,::;.." ,,,Tii;rxt-1.7,10)At igmlbaSirkt 4,,7i:i Aizz,%,.,y1.. ...e„•.,7,,- .;.;;„. •2 . . -r 7 '''''''''",•!-:i,-4%.•,!.,..:,. ',,..f.--,!..%•!.4,r- . ' ' I ' • n n . • • Pump Station • IChemical Feed Pumps I W 7 ------ ........,p...7.: Effluent____4--1 ._.„ . ....,.... ..,... • ... ...,.. . m Pumps . . ...-, .,. •- 469-alr •• a- Blower " DAF Unit DAF Unit . 'aitio0 fiat. . ' -------,\ c.) ,. -i. Room Polymer Mix Tank _• ,Iriiiii slimy - .• . -. Lab ...,....... . , ;;Torik5000,i ,. .... , .... . • e rr id. \ — xi chlors4e- 0 -.754.gat;i, .-..-;:,i,;410 ,-.•,.. 6 60P gol- B i, m,...,,Ai.iz , wfr,f!•:.,,t*L,,,K... ..: .:-.-- t.{:,:,w,..-.:. ..-.:.?4,. • ,Amp,,-4.1,14.A.4.4.7,---- 0,„'.04.1-4 0,„*.t, .v,!: ,... ,Nr4, ,.::g0-?,* /a.- TY ..al .z..D.j.:•., 71'.::-°. ''''-.1j4.-A--..;j'01.7T Si•-4 At'.q• Iii'7.-''....?1 'a.....„-,.....Tit.•k,-,,'4V.,.03: '-'-'''-':.e: '''''''''' v ' .-- . • --e ;-,?° *--/r,-:' •' ''' - 4.. • ° -k it -'.,1. R.i,.?It9., : ' , K.4:. rya 4-et.1,11 .: i., :ifet.,,,,,,le,.; ,0,00.01.50 ,.. ,,LV3,5kes,--e..?-1"' --24.:A,,,,-: to 4-000 gal. ' - ,, ,,,r,7;;.,..,„,.•,,, „..it,..,.. .: rk• r,•:--,!:,gwv,.. me-T.I.:0-.4••- 4-j!t!.„. ..! .mkcalks,.4.•,g..0..its!..,,:fek,' '• •. Restroom Office 45; u ai ;.. ,.. -.. . ; -.,gottwiggf, ,-- ...0."{„AVINIA‘`ttaio-V.4 450:W0,.,.*-• . k L:1-,.. 0.10.J:rtAgaStrilitz ;••,47.4.,-.7 :-.?':,.',7:44e. ,. „,keig7i),4444,a.. ....,...1,,-.,,tiwilo.,4,.' "'00VIVA-41.*:'14-'V-Iii.F.,.1a:,?.•--vgiAm 71.,.. .....„,.. 4.f.-4,-,A,..,1;,:-.--,. .....y _ C--.•-ii;::-;.:: ',:-...--., .,,,Atirtfk-, (*). To City of Monroe vvvvrP tiOeti;A-4, .4:',Overbeacr.,'..•„.--...1,,,-...,.,,.. i.'d ". 4 ki ogt.tnr-, '''''''' iikliel''i''''' ..,,e&p ,......i ..tstcritegitisiv: , . gtgpprait, ,;.4b"'OP,O:galkInM .---'•, Sampling --1. • • ' .`1, "": V ,,...-s '7',OPOCKY'‘.-%'• Manhole - 8 7 6 5 4 3 2 1 la. WV CI= DM COS PR WNT FOR CO SARICTGM 7-21-17 MartIALL 1 FOR rvMI.- 0 CCMACC OM N ANYt •¢1 Pcdai C ANT l T �, ra. {1 1 i 1 i 0- 1 —I > . b rA0{1 SECONOMI' Clad LW SUACI AA&Mal ors-a o N OCitl.cAN +ipo-1 I P Ei-V 1 P.A6 1p] J. C P lilEq iEEE0Zoll 0 snTE4 T J `--0Op-+0 t4w-� C FEED 57524C POLtSkR nova MO T T524 � j...).AR 7RIp /\ca 4 0 O TOOPFSTE a5PO4A 1 acm FOP 'i v5 ► Sc_5` 102 TROi4 AIR 1 OOGPAESSOR ii h T bit UW To P S'TA ndy M NET YELL MR rKW r 1 1 T 1 PIMP STATION 0 i MET you B Pet I Ali 1 i r L __ J — rf FAT ETATZD C H FLOW 07.sf:ot,4 Y . ttis mann Pm Mc 7.74,7 A .0,,.."..'....w....'." L.. Pwa/L Ino._, A. rw i uc ri.Ni Ta ti-S*..22V't7i'`�n..+.9r..O.t. *0 1I n TAr A NIR DAI 6rd.7ll grant o.m m IMAM 66I[YY wen . Otto.n m LvO u-tl-1. IDAC IAt K7' Matth 7PA1. a21f1 Maw Ia cto FM 8 7 6 5 4 3 l 2 1 SIU INSPECTION FORM Name Of Industry: Ty S,r Frnrm S 'fir\c- IUP # C m— 1 Address Of Industry: a 3Th 5, 5-i- Ave IUP Expiration Date: fhor-wrre }O (o-3O'a 1 Industry Representatives: Title C_krt5 t‘citor, ('orrp t "NV" Rbt,e. 130 k1 LQaJ1 Up erekor POTW Representatives: Title YvaN v esker r'- T C or , Date Of Inspection: (I- 14- 1 c1 Time Of Inspection: 133 am/ Ij a" I 3L Purpose of Inspection: Annual ✓ Other(Describe) POTW to which IU discharges e r -y a k' t\rot NPDES# iNcooa.,4 333 Is SIU currently in SNC? (Jo If yes,for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: � COMMENTS Product YES/MO Raw materials used YES 41 Manufacturing processes YES/ • Categorical, if applicable YES/Veil Production rate YE 0 Number of employees `• aQ�-'-�, (4 41 •Cr°/-`� Number of shifts YES Ie ri.(( / or< yctn i• vex Comments: PART II - PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A- PRODUCTION AND STORAGE AREAS � � b 1 1. Are there floor drains in the production area? /NO Where do they go? C.�'�t 4 I . cc ( •b p t.�W.TP �i 2. Are production areas diked,contained, or therwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? B/NO Comments: 3. Are there flooror drains in the storage Atea? 0►E /NO Where do they go? 4 � 4. Are storage tanks and areas diked, contained, otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? S)/NO Comments: 5. Are process and storage tanks and pipes labeled? f)/NO 6. How are off-spec raw materials, and products disposed of? tr.ey,clvr`i,nn 7. When is the production area cleaned? exc.Ay y 3 re 8. Is the wastewater from cleaning the production area discharged to the W POTW? E /NO 9. What non-process wastewaters are discharged to POTW? akin -34i 7�n, (ee lot. ell-v✓`- On.ilkr G2.".J.2^ c /' Comments: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 -- SIU INSPECTION FORM ,...- • PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operat r seem knowledgable about the system? 4 • /NO Comments: 2o,-./ Il(1� .e. vij ye-hy<< 2. Are all units operational? DI NO 3. How often does operator/maintenance .erson check system? 4. Is there an operator for each shift? a / O qq 5. How and when is sludge disposed of? c 1 i 6. Is there a schedule for preventative maintenance? I✓S NO Comments: tc A-1 r Ptn�15 PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) �� / '� 1. Does an outside lab complete sampling? 0/NO If yes,name of lab. r 15 6^ 2. If industry completes sampling,ask the industry representative to describe sampling�procedures. Comments: cp `t.f' SG rr t� b.,p I t , �1 - C i-4--y •-4-i ro-J 4 gT`l�a�,.,-/-s I t O>r�..(5 3. Is flow measurement equipment operatiorllal? /NO Comments: 4. Is there a calibration log for the flow meter? 0 NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records an. other SIU records required by IUP. 1. Are files well organized?ASS NO Comments: 2. Are sample collection/chain-of-custody forms filled out properly? i' NO Comments: _ 3. Do results in files agree with reports sent to POTW? ES/NO Comments: 4. Who has authority to shut down production should a spill or slug discharge occur? &aretJe, fh#n j'- 0 e 5. How does SIU infprm employees of whom to call at POTW in case of spill/slug? c-0(( I j 5-k- P L$ - a .e__ If slug/spill plan is already required by PO ,review procedures. 6. Is SIU implementing slug/spill plan? ES/NO Comments: Comments: p Fa r. on. 5--64; yG h l Y1G t.✓0--ter -ram M5ce.c-c. INSPECTION RESULTS J Slug/Spill Control Plan Needed? YES/ 0 Comments,Required Or Recommended Ac ions: Signature Of Inspector(s) O‘os2.4....,-;--0\oLP 12/2-4 Date: I t- (-1 rI 1 Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2 Workbook Name : PERCS Approved HWA AT_Monroe_Revised 5-19-20, Worksheet Nam&riA9d:5/26/2020,8:46 AM Page 1 of 6 Allocation Table Spreadsheet Instructions: Headworks last approved: 05/29/15 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is"2". 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Allocation Table updated: 05/19/20 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT Permits last modified: 07/01/20 worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. PDTW=> City of Monroe NPDES# > NC0024333 FLOW BOD TSS Industry Type Renewal Vlodificatioi Date Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Count (please list atphabaidy) number number Industry Date Date Expires MGD gal/day lbs/day mg/1 lbs/day 1 ATI Allvac Ol CM-15 0001 CFR 471 05/03/19 07/01/20 06/30/22 ATI Allvac 02 CM-15 0002 CFR 471 05/03/19 07/01/20 06/30/22 0.1240 124,000 310.00 310.00 2 ATI Specialty Materials-Bakers South CM-30 01,02 CFR 471 07/01/20 06/30/23 0.0623 62,300 3 Atrium Health-Union CM-14 0001 t hospital 07/01/18 04/12/19 06/30/21 0.0900 90,000 221.00 144.00 4 ELG Utica Alloys,LLC CM-34 0001 CFR 433 07/01/20 06/30/23 0.0050 5,000 monitor monitor 1 5 Charlotte Pipe&Foundry Co.Plastics D CM-29 0001 plastic pipe(463) 07/01/19 06/30/22 0.0500 50,000 6 Dukes Sandwich Productions,Inc. CM-36 0001 food 08/12/19 06/30/22 0.0400 40,000 240.00 80.00 7 Glenmark Generics,Inc. CM-33 0001 CFR 439 07/01/18 12/17/18 06/30/21 0.0170 17,000 monitor monitor 8 GM Nameplate CM-20 0002 CFR 433 07/01/20 06/30/23 0.0200 20,000 47.00 42.00 9 Goulston Company CM-01 0002 chem blend 07/01/19 ' 06/30/22 0.0300 30,000 65.00 50.00 10 NC BioGas,LLC CM-35 0001 Biogas/Power 03/02/20 06/30/21 0.0250 25,000 52.00 41.00 11 Norton Door Controls CM-16 0001 CFR 433-door closers 07/01/19 06/30/22 0.0100 10,000 30.00 30.00 12 ORO Manufacturing company CM-25 0001 CFR 433 07/01/19 06/30/22 0.0040 4,000 13 Pilgrims Pride Corporation CM-28 0001 chicken 07/01/18 06/30/21 0.9500 950,000 1980.00 1585.00 14 Tyson Farms CM-11 0001 chicken 07/01/20 06/30/23 2.1000 2,100,000�� 5004.00 3750.00 Column Totals=> 3.5273 3,527,3001 7949 6032 Basis=> NPDES Design Design MAHL from HWA(lbs/day)=> NPDES Permitted Flow=> 10.4000 21857 20817 Uncontrollable Loading(lbs/day)=> 3.7893 6321 8154 Total Allowable for Industry(MAIL)(Ibs/day)=> 6.6107 15537 12663 Total Permitted to Industry(lbs/day)=> 3.5273 7949 6032 MAIL left(lbs/day)=> 3.0834 7588 6631 Percent Allow.Ind.(MAIL)still available(%)_> 46.6% 48.8% 52.4% Percent MAHL still available(%)=> 29.6% 34.7% 31.9% 5 Percent MAHL(lbs/day)=> 0.5200 1093 1041 I-IWA.AT Revised:May 2020 Workbook Name : PERCS Approved HWA AT_Monroe_Revised 5-19-20, Worksheet Nam&riAga: 5/26/2020,8:46 AM Page 2 of 6 Allocation Table Headworks last approved: 05/29/15 Allocation Table updated: 05/19/20 Permits last modified: 07/01/20 POTw=> City of Monroe NPDES#=> NC0024333 Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please b:t alphabe[iay) number number mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 70.00 0.1800 0.1400 li ATI Allvac 02 CM-I5 0002 ' 24.00r� ~�_ 0.1900 0.2600 0.0500 2 ATI Specialty Materials-Bakers South CM-30 01,02 11.00 5.72 0.2800 0.1455 monitor 0.0200 0.0104 3 Atrium Health-Union CM-14 0001 15.00 0.0690 0.0740 0.0080 4 ELG Utica Alloys,LLC CM-34 0001 120.00 5.00 0.0030 0.0001 1.5000 0.0626 1.5000 0.0626 0.5000 0.0209 5 Charlotte Pi.e&Foundry Co.Plastics D CM-29 0001 0.001250 monitor 0.1100 Ilir 6 Dukes Sandwich Productions,Inc. CM-36 0001 5.00 7 Glenmark Generics,Inc. CM-33 0001 monitor monitor monitor monitor monitor 11 8 GM Name'late CM-20 0002 8.00 0.0030 0.0005 0.5000 0.0834 0.5000 0.0834 0.2000 0.0334 9 Goulston Com.any CM-01 0002 4.00 0.0500 0.0060 10 NC BioGas,LLC CM-35 0001 4.00 monitor monitor monitor 11 Norton Door Controls CM-16 0001 1.80 0.0030 0.0003 1.5000 0.1251 1.5000 0.1251 0.5000 0.0417 12 ORO Manufacturing company CM-25 0001 �~ 0.0030 0.0001 0.0500 1.5000 0.0500 0.- 0.0100 13 Pilgrims Pride Corporation CM-28 0001 730.00 ~_ �a� 0.0400 14 Tyson Farms CM-11 0001 550.00 monitor ,...., monitor Column Totals=> I 13531 0.0000 0.0022 0.72561 0.8151 0.2203 Sludge Stream Stream AS/Nit/TF Basis=> Design Ceiling Std Std inhibition NPDES MAHL from HWA(lbs/day)=> 2203.09 1.0456 0.3503 16.0568 26.6253 0.9126 Uncontrollable Loading(lbs/day)=> 638.38 0.0200 0.0009 0.2212 1.6497 0.4740 Total Allowable for Industry(MAIL)(lbs/day)=> 1564.72 1.0256 0.3494 15.8356 24.9756 0.4385 Total Permitted to Industry(lbs/day)_> 1352.52 0.0000 0.0022 0.7256 0.8151 0.2203 MAIL left(lbs/day)_> 212.20 1.0256 0.3472 15.1100 24.1605 0.2182 Percent Allow.Ind.(MAIL)still available(%)=> 13.6% 100.0% 99.4% 95.4% 96.7% 49.8% Percent MAHL still available(%)=> 9.6% 98.1 % 99.1 % 94.1 % 90.7% 23.9% 5 Percent MAHL(lbs/day)=> 110.15 0.0523 0.0175 0.8028 1.3313 0.0456 HWA.AT Revised:May 2020 Workbook Name : PERCS Approved HWA AT_Monroe_Revised 5-19-20, Worksheet NamJriAld: 5/26/2020, 8:46 AM Page 3 of 6 Allocation Table Headworks last approved: 05/29/15 Allocation Table updated: 05/19/20 Permits last modified: 07/01/20 POTw=> City of Monroe NPDES#K> NC0024333 Lead Mercury Molybdenum Nickel Selenium Silver Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please listalphabaicly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 0.1500 _ 0.4300 _ ATI Allvac 02 CM-15 0002 0.1000 i monitor 0.4400_ __ 2 ATI Specialty Materials-Bakers South CM-30 01,02 0.0400 0.0208 monitor 0.3117 3 Atrium Health-Union CM-14 0001 em i , 0.4300 4 ELG Utica Alloys,LLC CM-34 0001 0.2000 0.0083 i 2.3800 0.0992 0.2000 0.0083 5 Charlotte Pipe&Foundry Co.Plastics D CM-29 0001 0.0370 monitor monitor 6 Dukes Sandwich Productions,Inc. CM-36 0001 monitor �=MI 7 Glenmark Generics,Inc. CM-33 0001 monitor monitor monitor 8 GM Nameplate CM-20 0002 0.0500 0.0083 1 0.5000 0.0834 0.1800 0.0300 I 9 Goulston Company CM-01 0002 _ 10 NC BioGas,LLC CM-35 0001 monitor 11 Norton Door Controls CM-16 0001 0.2000 0.0167 ~- 2.3800 0.1985-~ 0.2000 0.0167 _ 12 ORO Manufacturing company CM-25 0001 0.2000 0.0067 1.0000 0.0334�~ 0.2000 0.0067 13 Pilgrims Pride Corporation CM-28 0001 14 Tyson Farms CM-I 1 0001 monitor , ., Column Totals=> I 0.1978 0.0000001 0.00001 1.1662 0.0000 0.4917 Stream Sludge Sludge Stream AS/Nit/TF Basis=> Std Stream Std Ceiling Ceiling Std inhibition MAHL from HWA(lbs/day)=> 3.7054 0.069365 1.2512 7.1874 0.5780 13.8673 Uncontrollable Loading(lbs/day)=> 0.1201 0.009481 0.1580 0.3192 0.0190 0.0695 Total Allowable for Industry(MAIL)(lbs/day)=> 3.5853 0.059885 1.0932 6.8682 0.5591 13.7978 Total Permitted to Industry(lbs/day)=> 0.1978 0.000000 0.0000 1.1662 0.0000 0.4917 MAIL left(lbs/day)_> 3.3875 0.059885 1.0932 5.7020 0.5591 13.3061 Percent Allow.Ind.(MAIL)still available(%)=> 94.5% 100.0% 100.0% 83.0% 100.0% 96.4% Percent MAHL still available(%)=> 91.4% 86.3% 87.4% 79.3% 96.7% 96.0% 5 Percent MAHL(lbs/day)=> 0.1853 0.003468 0.0626 0.3594 0.0289 0.6934 HWA.AT Revised:May 2020 Workbook Name : PERCS Approved HWA AT_Monroe_Revised 5-19-20, Worksheet NamellriAgd: 5/26/2020,8:46 AM Page 4 of 6 Allocation Table Headworks last approved: 05/29/15 Allocation Table updated: 05/19/20 Permits last modified: 07/01/20 POTW=> City of Monroe NPDESik> NC0024333 Zinc TKN Aluminum Fluoride Chloride Oil&Grease Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alphabaidy) number number mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 0.7200 35.0000 ATI Allvac 02 CM-15 0002 0.3000 monitor 2 ATI Specialty Materials-Bakers South CM-30 01,02 0.1200 0.0623 monitor 50.0000 25.9791 3 Atrium Health-Union CM-14 0001 0.8000 4 ELG Utica Alloys,LLC CM-34 0001 1.4800 0.0617 monitor 15.0000 0.6255 monitor 5 Charlotte Pipe&Foundry Co.Plastics D CM-29 0001 0.4100 6 Dukes Sandwich Productions,Inc. CM-36 0001 monitor monitor 50.0000 16.6800 7 Glenmark Generics,Inc. CM-33 0001 monitor monitor 8 GM Nameplate CM-20 0002 0.5000 0.0834 monitor 9 Goulston Company CM-01 0002 0.0700 ^_, 10 NC BioGas,LLC CM-35 0001 monitor 75.00 15.6375 11 Norton Door Controls CM-16 0001 1.4800 0.1234 monitor _ 12 ORO Manufacturing company CM-25 0001 1.4800 0.0494 monitor monitor 13 Pilgrims Pride Corporation CM-28 0001 monitor 50.0000 396.1500 14 Tyson Farms CM-11 0001 monitor monitor 30.0000 525.4200 Column Totals=> ] 1.9603 1 i 0.00 0.00 26.6046 1 15.6375 938.2500 AS/Nit/TF Basis=> inhibition MAHL from HWA(lbs/day)=> 55.4693 Uncontrollable Loading(lbs/day)=> 9.4682 29.2484 794.0668 Total Allowable for Industry(MAIL)(lbs/day)=> 46.0012 Total Permitted to Industry(lbs/day)=> 1.9603 0.00 0.00 26.6046 15.6375 938.2500 MAIL left(lbs/day)=> 44.0409 Percent Allow.Ind.(MAIL)still available(%)_> 95.7% #VALUE! Ill/lllllllllllk #VALUE! #1l///lull# #VALUE! Percent MAHL still available(%)=> 79.4% #VALUE! #/N/R##NFf #VALUE! 41111/llil/lk #VALUE! 5 Percent MAHL(lbs/day)_> 2.77351 HWA.AT Revised:May 2020 Workbook Name : PERCS Approved HWA AT_Monroe_Revised 5-19-20, Worksheet Nameilrip qd: 5/26/2020,8:46 AM Page 5 of 6 Allocation Table Headworks last approved: 05/29/15 Allocation Table updated: 05/19/20 Permits last modified: 07/01/20 POTw=> City of Monroe NPDES#> NC0024333 TTO Acetone n-Amylacetate Ethyl acetate Isopropyl acetate Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alpbabcidy) number number mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 2.1300 ATI Allvac 02 CM-15 0002 _ 2 ATI Specialty Materials-Bakers South CM-30 01,02 2.1300 1.1067 3 Atrium Health-Union CM-14 0001 _ _ 4 ELG Utica Alloys,LLC CM-34 0001 2.1300 0.0888 5 Charlotte Pipe&Foundry Co.Plastics D CM-29 0001 6 Dukes Sandwich Productions,Inc. CM-36 0001 7 Glenmark Generics,Inc. CM-33 0001 8.2000 1.1626 8.2000 1.1626' 8.2000 1.1626 8.2000 1.1626 8 GM Nameplate CM-20 0002 1.5000 0.2502 _ 9 Goulston Company CM-01 0002 10 NC BioGas,LLC CM-35 0001 11 Norton Door Controls CM-16 0001 2.1300 0.1776 i 12 ORO Manufacturing company CM-25 0001 2.1300 0.0711 13 Pilgrims Pride Corporation CM-28 0001 14 Tyson Farms CM-11 0001 Column Totals=> • 1.69441 • 1.16261 1.1626 1.1626j 1.1626 Basis=> - MARL from HWA(Ibs/day)=> Uncontrollable Loading(lbs/day)=> Total Allowable for Industry(MAIL)(lbs/day)=> Total Permitted to Industry(lbs/day)=> 1.6944 1.1626 1.1626 1.1626 1.1626 MAIL left(lbs/day)=> Percent Allow.Ind.(MAIL)still available(%)_> #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! Percent MAHL still available(%)_> #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 5 Percent MAHL(lbs/day)=> , HWA.AT Revised:May 2020 Monroe Revi ed 5-19-20, Worksheet Nam�r1J er.5/26/2020, 8:46 AM Workbook Name : PERCS Approved HWA AT_ _ s Page 6 of 6 Allocation Table Headworks last approved: 05/29/15 Allocation Table updated: 05/19/20 Permits last modified: 07/01/20 Porn=> City of Monroe NPDEStK> NC0024333 Methylene Chloride Total Phosphorus Industry Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Count (please list alphabcticly) number number mg/I lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 ATI Allvac 02 CM-15 0002 2 ATI Specialty Materials-Bakers South CM-30 01,02 _ 3 Atrium Health-Union CM-14 0001 _ 4 ELG Utica Alloys,LLC CM-34 0001 5 Charlotte Pipe&Foundry Co.Plastics D CM-29 0001 6 Dukes Sandwich Productions,Inc. CM-36 0001 7 Glenmark Generics,Inc. CM-33 0001 8.2000 1.1626 8 GM Nameplate CM-20 0002 9 Goulston Company CM-01 0002 10 NC BioGas,LLC CM-35 0001 5.0000 1.0425 11 Norton Door Controls CM-16 0001 12 ORO Manufacturing company CM-25 0001 13 Pilgrims Pride Corporation CM-28 0001 14 Tyson Farms CM-11 0001 Column Totals=> 1.1626 1.0425 Basis=> MAHL from HWA(lbs/day)=> Uncontrollable Loading(lbs/day)=> Total Allowable for Industry(MAIL)(lbs/day)_> Total Permitted to Industry(lbs/day)=> 1.1626 1.0425 MAIL left(lbs/day)=> Percent Allow.Ind.(MAIL)still available(%)=> #VALUE! #VALUE! Percent MAHL still available(%)=> #VALUE! #VALUE! 5 Percent MAHL(lbs/day)=> HWA.AT Revised:May 2020 A