NC0070637_Regional Office Historical File Pre 2016

Mickey, Mike
From: Homewood, Sue
Sent: Thursday, December 17, 2015 9:36 AM
To: Snider, Lon; Mickey, Mike; Boone, Ron
Cc: Knight, Sherri
Subject: need a return call in Davidson Cty
Hey guys,
I'm emailing you 3 because OV says you'll be back this afternoon. Can one of you call Greg Dellinger with Kurz
Transportation Products at 336-397-1724. He said he had an exceedance of BOD in his sand filter system and he'd always
call Jennifer to report things like this before it showed up on his EDMR. He'd like to report it to someone in person this
afternoon and I wasn't sure what to do with the information.
Thanks,
Sue Homewood
Division of Water Resources, Winston Salem Regional Office
Department of Environmental Quality
336 776 9693 office
336 813 1863 mobile
[e-mail]
450 W. Hanes Mill Rd, Suite 300
Winston Salem NC 27105
+: -^--"Nothing Compares.,,..,.
Email correspondence to and from this address is subject to the
North Carolina Public Records Law and may be disclosed to third parties.
D
Q���v.�ti\

AFL
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
June 1, 2015
Kurz Transfer Products
Attn: Mr. Greg Dellinger, EHS Manager
4939 North NC Highway 150
Lexington, NC 27295
SUBJECT: Compliance Evaluation Inspection
Kurz Transfer Products WWTP
NPDES Permit No. NCO070637
Davidson County
Dear Mr. Dellinger:
Donald R. van der Vaart
Secretary
On April 29, 2015, Ms. Jenifer Carter of the Winston-Salem Regional Office conducted a Compliance
Evaluation Inspection of Kurz Transfer Products's Wastewater Treatment Facilities. Marc Nault, ORC,
David Merritt (Meritech) and Greg Dellinger (EHS Manager, Kurz), were present during the inspection. The
inspection consisted of two parts: an on -site inspection of the discharge systems and a review of facility
files and self -monitoring data.
The following is a summation of the inspection.
A) Facility records (daily logs and maintenance records) are well organized and current.
B) One discrepancy for ORC time arrived on site between on -site log and DMR. Be careful!
C) The visual and audible alarm was tested and functioned properly.
D) Copies of the permit are kept on site and with the ORC.
E) The facility has no fecal or total residual chlorine limits. No chlorine is added prior to either
discharge point.
Should you have any questions please contact Jenifer Carter in our Winston-Salem Regional Office at
[phone].
Sincerely,
. 4
"W. Corey Basinger, Regional Supervisor
Water Quality Regional Operations Seciton
Division of Water Resources
attachment
cc: Marc W. Nault (4490 Crews Ln; Walkertown, NC 27051)
Meritech, Inc. (Attn: David Merritt; P.O. Box 27; Reidsville, NC 27323)
DWR-Central Files
WSRO Files
450 W Hanes Mill Rd., Suite 300, Winston-Salem, NC 27105
Phone: [phone] Internet: www.ncdenr.gov
An Equal Opportunity 1 Affirmative Action Employer — Made in part by recycled paper

United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fee Type
1 IN 1 2 [ ] 3 I NC0070637 I11 12 15/04/29 117 18 [,] 19 1 G 201
211111 1 1 1 1 1 111 1 1 1 I I I I I I I I I 1 I I I I I I I I I I II I I I I I f6
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA-------- — Reserved---------
67 701, I 71 ilI I 72 NJ 731 jj74 75 1 1 1 1 1
LJ L
80
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
10:OOAM 15/04/29
14/06/01
Kurz Transfer Products LP
Exit Time/Date
Permit Expiration Date
4939 NC Hwy 150 N
11:OOAM 15/04/29
19/O5/31
Lexington NC 27295
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Greg Dellinger/EHS Mgr/336-397-1724 /3363971705
Marc W Nault/ORC/336-342-4748/
Name, Address of Responsible Officialf'ritle/Phone and Fax Number
Contacted
Greg Dellinger,4939 N C Hwy 150 N Lexington NC 27292//336-397-1700/3363971705
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit E Flow Measurement N Operations & Maintenance Records/Reports
Self -Monitoring Program E Sludge Handling Disposal N Facility Site Review Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
/!
Jenifer Carter 19 WSRO WQH336-776-9691/
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
i'
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page#

NPDES yr/mo/day Inspection Type
31 NCO070637 I1 121 15/04/29 117 18
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
Page#

t
Permit: NCO070637 Owner - Facility: Kurz Transfer Products LP
Inspection Date: 04/29/2015 Inspection Type: Compliance Evaluation
Permit
Yes No NA NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new
❑
❑
0
❑
application?
Is the facility as described in the permit?
0
❑
❑
❑
# Are there any special conditions for the permit?
❑
0
❑
❑
Is access to the plant site restricted to the general public?
0
❑
❑
❑
Is the inspector granted access to all areas for inspection?
M
❑
❑
❑
Comment:
Record Keeping
Yes No NA NE
Are records kept and maintained as required by the permit?
0
❑
❑
❑
Is all required information readily available, complete and current?
M
❑
❑
❑
Are all records maintained for 3 years (lab. reg. required 5 years)?
0
❑
❑
❑
Are analytical results consistent with data reported on DMRs?
❑
M
❑
❑
Is the chain -of -custody complete?
0
❑
❑
❑
Dates, times and location of sampling
Name of individual performing the sampling
Results of analysis and calibration
Dates of analysis
Name of person performing analyses
Transported COCs
Are DMRs complete: do they include all permit parameters?
0
❑
❑
❑
Has the facility submitted its annual compliance report to users and DWQ?
❑
❑
0
❑
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator
❑
❑
0
❑
on each shift?
Is the ORC visitation log available and current?
0
❑
❑
❑
Is the ORC certified at grade equal to or higher than the facility classification?
M
❑
❑
❑
Is the backup operator certified at one grade less or greater than the facility classification?
0
❑
❑
❑
Is a copy of the current NPDES permit available on site?
M
❑
❑
❑
Facility has copy of previous year's Annual Report on file for review?
❑
❑
M
❑
Comment: One discrepency between time on on -site visitatio log and time entered on DMR. Be careful!
Effluent Sampling Yes No NA NE
Is composite sampling flow proportional? ❑ ❑ M ❑
Is sample collected below all treatment units? M ❑ ❑ ❑
Page# 3

Permit: NCO070637 Owner - Facility: Kurz Transfer Products LP
Inspection Date: 04/29/2015 Inspection Type: Compliance Evaluation
Effluent Sampling
Yes No NA NE
Is proper volume collected?
0
❑
❑
❑
Is the tubing clean?
❑
❑
N
❑
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees
❑
❑
0
❑
Celsius)?
Is the facility sampling performed as required by the permit (frequency, sampling type
❑
❑
❑
representative)?
Comment:
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ 0 ❑
Solids, pH, DO, Sludge Judge, and other that are applicable?
Comment:
Septic Tank
Yes No NA NE
(If pumps are used) Is an audible and visual alarm operational?
M
❑
❑
❑
Is septic tank pumped on a schedule?
M
❑
❑
❑
Are pumps or syphons operating properly?
M
❑
❑
❑
Are high and low water alarms operating properly?
M
❑
❑
❑
Comment:
Sand Filters (Low rate)
Yes No NA NE
(If pumps are used) Is an audible and visible alarm Present and operational?
M
❑
❑
❑
Is the distribution box level and watertight?
N
❑
❑
❑
Is sand filter free of ponding?
0
❑
❑
❑
Is the sand filter effluent re -circulated at a valid ratio?
M
❑
❑
❑
# Is the sand filter surface free of algae or excessive vegetation?
0
❑
❑
❑
# Is the sand filter effluent re -circulated at a valid ratio? (Approximately 3 to 1)
M
❑
❑
❑
Comment:
Effluent Pipe Yes No NA NE
Is right of way to the outfall properly maintained? M ❑ ❑ ❑
Are the receiving water free of foam other than trace amounts and other debris? ❑ ❑ ❑
If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ 0 ❑
Page# 4

Permit: NC0070637
Inspection Date: 04/29/2015
Effluent Pipe
Comment:
Owner - Facility: Kurz Transfer Products LP
Inspection Type: Compliance Evaluation
Yes No NA NE
Page#

Water Pollution Control System Operator Designation Form
WPCSOCC
NCAC 15A 8G .0201
Permittee Owner/Officer Name.y►r-L�rar15'1eX Vro
Mailing Address: L1a►3g l'A t7X'1'vn 4 VJ U L Sy
City: State:.t9, Zip: Z304R - Phone #: L=.) 390— 1-1 OO
Email address:
v v v
Signature:jDate 9"
r..iQZ.•.f_
FacilityName:1 St;lsi2, �2vr14LTS Permit#:y'7C9�3%
SUBMIT A SEPARATE FORM FOR EACH TYPE SYSTEM!
Facility Type/Grade:
Biological W WTP Surface Irrigation
Physical/Chemical Land Application
Collection System
Operator in esp0ns1a arge
Print Full Name: -M A 12 c- 1 ,t.-T
Certificate Type / Grade / Number: 1. �. Work Phone #: (3P 6r w�
Signature:
Date: '
" I certify that I agree to my designation a Operator in Responsible Charge for the facility noted. I understand and will abide by the rules
and regulations pertaining to the responsibilities of the ORC as set forth in 15A NCAC 08G .0204 and failing to do so can result in Disciplinary
Actions by the Water Pollution Control System Operators Certification Commission." ......................................
.....................................................................................................................
Back -Up Operator in Responsible Charge (BU ORC)
Print Full Name: I )As4l4 Wi :�—R r
111
Certificate Type /.Grade / Number: ,_(d„Z. IfJ'"5G4
Work Phone #: ; �{ 2 14 7 t{ �
Signature: Date: /„Af /,'�—
"I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understated and will abide by the
rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and fairing to do so can result in
Disciplinary Actions by the Water Pollution Control System Operators Certification Commission."
..............................................................................................................................................
.Mall, fax or email the WPCSOCC, 1618 Mail Service Center, Raleigh, NC 27699-1618 Fax: [phone]
original to: Email: certadminknedenr nbv
Mall or fax a copy to the Asheville
2090 US Hwy 70
Fayetteville
225 Green St
Mooresville
610 E Center Ave
Raleigh
3800 Barrett Dr
appropriate Regional Office.
Swwmanoa 28778
Suite 714
Suite 301
Raleigh 27609
Fax: [phone]
Fayetteville 28301-5043
Mooresville 28115
Fax: [phone]
Phone: $29.296.4500
Fax: [phone]
Fax: [phone]
Phone:[phone]
Phone:[phone]
Phone:[phone]"
Washington
Wilmington
Winston-Salem
943 Washington Sq Mall
127 Cardinal Dr
585 Waughtown St
Washington 27889
Wilmington 28405-2845
Winston-Salem 27107
Fax:[phone]
Fax:[phone]
Fax:[phone]
Phone:[phone]
Phone:[phone]
Phone:[phone]M
Revised 03-2014

Facility Name: ♦ crym l &W F*_!2 RQoI/;t t:-TS Permit* M C ob'7 it (a'%
........................................................................................................................................................
Back -Up Operator in Responsible Charge (BU ORC)
Print Full Name: t�1�'-r" k ri
Certificate Type /
Signature:
Work Phone #: (,7t'X� 3!A 2 - L4748
Date: t b� 15
"I certify that I agree to todesign'bkiqe as a k-up Operator in Responsible Charge for the facility noted. I understand and will abide by the
rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 080.0205 and failing to do so can result in
Disciplinary Actions by the Water Pollution Control System Operators Certification Commission."
........................................................................................................................................................
Back -Up Operator in Responsible Charge (BU ORC)
Print Full Name:
Certificate Type / Grade / Number:
Signature:
Work Phone #: ( )
"I certify that I agree to my designation as a Bade -up Operator in Responsible Charge for the facility noted. I understand and will abide by the
rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in
Disciplinary Actions by the Water Pollution Control System Operators Certification Commission."
Back -Up Operator in Responsible Charge (BU ORC)
Print Full Name:
Certificate Type / Grade / Number:
Signature:
Work Phone #: ( 1
"I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the
rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in
Disciplinary Actions by the Water Pollution Control System Operators Certification Commission."
........................................................................................................................................................
Back -Up Operator in Responsible Charge (BU ORC)
Print Full Name:
Certificate Type / Grade / Number:
Signature:
Work Phone #:
Date:
"I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the
rules and regulations pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 08G .0205 and failing to do so can result in
Disciplinary Actions by the Water Pollution Control System Operators Certification Commission."
Revised 03-2014

Stamping Foils • Stamping Machines • Stamping Foil Technology
RECETVTED
N.C. Dept. of ENR
JUL 14 2014
WINSTON-SALEM
REGIONAL OFFICE
July 7, 2014
Corey Basinger, Regional Supervisor
Water Quality Regional Operations Section
Division of Water Resources, DENR
585 Waughtown Street
Winston-Salem, NC 27107
RE: Notice of Violation and Recommendation for Enforcement
NOV-2014-LV-0298
Dear Mr. Basinger,
am
KURZ Transfer Products, L.P.
3200 Woodpark Boulevard
Charlotte, NC 28206
Tel: [phone]
Tel: [phone]
Fax: [phone]
Intemet: www.kurzusa.com
The purpose of this letter is to respond to the NOV and recommendation for enforcement
we received June 30, 2014. Kurz Transfer Products exceeded daily maximum limit value
(45 mg/1) for BOD on February 6, February 17, March 3, and May 6, 2014. In addition
the monthly average limit (30 mg/1) was exceeded in February, March and May due to
these excursions. Kurz Transfer Products believes the root cause of the BOD problem is
the use of chlorine bleach to disinfect our floor sweep. In March we deducted this may
be the problem and instructed employees to use a smaller amount of bleach and to
complete the disinfection process on a less frequent basis. We had no BOD issues in
April. In May we exceeded the daily rnaximiun BOD limit but dial rot exceed the
average monthly. We have completely eliminated the use of chlorine bleach. The June
sampling was normal with no violations of BOD limits. Please call me if you require
further information. I can be reached at 336-397-1724, 704-927-3851 or 704-560-8290.
Respectfully yours,
Greg Dellinger
Environmental, Health and Safety Manager
Kurz Transfer Products

4
)A
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
August 22, 2014
Greg Dellinger, EHS Mgr
Kurz & Partners, L.P.
3200 Woodpark Blvd
Charlotte, NC 28206
Subject: NOTICE OF VIOLATION
NOV-2014-LV-0396
Permit No. NCO070637
Kurz Transfer Products LP
Davidson County
Dear Mr Dellinger, EHS Mgr
John E. Skvarla, III
Secretary
A review of Kurz Transfer Products LP's monitoring report for May 2014 showed the following violations:
Parameter
Date
Limit Value
Reported Value
Limit Type
BOD, 5-Day (20 Deg. C)
5/6/2014
45.000 mg/l
55.300 mg/l
Daily Maximum Exceeded
- Concentration
BOD, 5-Day (20 Deg. C)
5/31/2014
30.000 mg/1
31.420 mg/l
Monthly Average Exceeded
- Concentration
Remedial actions, if not already implemented, should be taken to correct the above noncompliance problem.
Please be aware that violations of your NPDES permit could result in enforcement action by the Division of
Water Resources for this and any additional violations of State law.
If you should have any questions, please do not hesitate to contact Jenifer Carter at [phone].
cc: DWR — Central Files
°WSRO Files ..
Sincerely,
! "' W. Corey Basinger, Regional Supervisor
Water Quality Regional Operations Section
Division of Water Resources, NC DENR
585 Waughtown St., Winston-Salem, NC 27107
Phone: [phone] Internet: www.ncdenr.gov
An Equal Opportunity 1 Affirmative Action Employer — Made in part by recycled paper

�. ,A
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
June 30, 2014
CERTIFIED MAIL #7011 1570 0001 8546 3757
RETURN RECEIPT REQUESTED
Kurz & Partners, L.P.
c/o Greg Dellinger, EHS Mgr
4939 North NC Highway 150
Lexington, NC 27295
Subject: Notice of Violation and Recommendation for Enforcement
NOV-2014-LV-0298
Permit No. NCO070637
Kurz Transfer Products LP
Davidson County
Dear Mr. Dellinger, EHS Mgr:
John E. Skvarla, III
Secretary
A review of Kurz Transfer Products LP's monitoring report for March 2014 showed the following violations:
Parameter
Date
Limit Value
Reported Value
Limit Type
BOD, 5-Day (20 Deg. C)
03/03/14
45 mg/l
59.2 mg/l
Daily Maximum Exceeded
BOD, 5-Day (20 Deg. C)
03/31/14
30 mg/l
42.75 mg/l
Monthly Maximum Exceeded
A Notice of Violation/Notice of Recommendation for Enforcement (NOV/NRE) is being issued for the
noted violation of North Carolina General Statute (G.S.) 143-215.1 and NPDES Permit No. NC0070637.
Pursuant to G.S. 143-215.6A, a civil penalty of not more than twenty-five thousand dollars ($25,000.00) may
be assessed against any person who violates or fails to act in accordance with the terms, conditions, or
requirements of any permit issued pursuant to G.S. 143-215.1. If you wish to provide additional information
regarding the noted violation, request technical assistance, or discuss overall compliance please respond in
writing within ten (10) business days after receipt of this Notice. A review of your response will be considered
along with any information provided on the March 2014 Discharge Monitoring Report. You will then be
notified of any civil penalties that may be assessed regarding the violations. If no response is received in this
Office within the 10-day period, a civil penalty assessment may be prepared.
Remedial actions, if not already implemented, should be taken to correct any problems. The Division of
Water Resources may pursue enforcement actions for this and any additional violations. If the violations are of
a continuing nature, not related to operation and/or maintenance problems, and you anticipate remedial
construction activities, then you may wish to consider applying for a Special Order by Consent.
continued on reverse...
585 Waughtown St., Winston-Salem, NC 27107
Phone: [phone] Internet: www.ncdenr.gov
An Equal Opportunity 1 Affirmative Action Employer— Made in part by recycled paper

If you have questions concerning this matter, please do not hesitate to contact Jenifer Carter or me at
[phone].
Sincerely,
W. Corey Basinger, Regional Supervisor
Water Quality Regional Operations Section
Division of Water Resources, DENR
cc: Compliance & Expedited Permitting Unit
DWR — Central Files
s

Facility: r y-wsl,y
A-Mud-s
DMR Review Record / r)V-ao7q _LV-03g6
Permit No.: 1 .- 3 7- Pipe No.: U Monthftar: t ZO/y
Monthly Average Violations
Parameter Permit Limit DMR Value % Over Limit Action
Weekly/Daily Violations
Date Parameter Permit Limit Limit Type DMR Value % Over Limit Action
Monitorinq Frequency Violations
Date Parameter Permit Frequency Values Reported # of Violations Action
Other Violations/Staff Remarks: /Z In owhS
NOV on 1y NO tl av / 3 ('9 OD)
�- SP ,� a ) � (,, 612Iel // /QV -
Supervisor Remarks: j
Completed by: 6 rlev Date: d �D
Assistant Regional
Supervisor Sign Off: Date:
Regional Supervisor Sign f¢_
Off: Date:

NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
April 15, 2014
Kurz Transfer Products
Attn: Mr. Greg Dellinger, EHS Manager
4939 North NC Highway 150
Lexington, NC 27295
SUBJECT: Compliance Evaluation Inspection
Kurz Transfer Products WWTP
NPDES Permit No. NCO070637
Davidson County
Dear Mr. Dellinger:
John E. Skvarla, III
Secretary
On March 26, 2014, Ms. Jenifer Carter of the Winston-Salem Regional Office conducted a Compliance Evaluation
Inspection of Kurz Transfer Products's Wastewater Treatment Facilities. Mr. Quentin Campbell, ORC, and Greg
Dellinger, Environmental, Health and Safety Manager, were present during the inspection. The inspection consisted of
two parts: an on -site inspection of the discharge systems and a review of facility files and self -monitoring data.
With respect to the administrative portion of the facility's self -monitoring program, no deficiencies were noted. The
following is a summation of the inspection.
A) Facility records (daily logs and maintenance records) are well organized and current.
B) The visual and audible alarm was tested and functioned properly.
C) Copies of the permit are kept on site and with the ORC.
D) The facility has no fecal or total residual chlorine limits. No chlorine is added prior to either discharge
point.
E) BOD permit limit exceedences in early 2014 are believed to have been caused by a temperature inversion
within the septic tank. The tank was pumped out and numbers have subsequently returned to compliance.
Should you have any questions please contact Jenifer Carter in our Winston-Salem Regional Office at (336) 771-
4957.
Sincerely,
W. Corey Basinger, Regional Supervisor
Water Quality Regional Operations Seciton
Division of Water Resources
attachment
cc: Quentin Campbell (3336 Beck's Church Rd; Lexington, NC 27292)
DWR-Central Files
WSRO Files
585 Waughtown St., Winston-Salem, NC 27107
Phone: [phone] Internet: www.ncdenr.gov
An Equal Opportunity 1 Affirmative Action Employer — Made in part by recycled paper

United States Environmental Protection Agency
Form Approved.
Washington, D.C. 20460
EPA
OMB No. 2040-0057
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
I 20I
1 I N I 2 L5 I 31 NCO070637 111 121 14/03/26 ( 17 181 Cl 19I c _J
l.I
Remarks
211 I I I I I I I I I I I I I I I I I I I I 1 l l l l l l l l l l l l 1 l l l l l l l l 1 1 1 J6
Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA -- — — -- — - --- Reserved-------------------
67I 169 70 1 3 I 711 NJ 72 73I I 174 751 I I I I I I 180
u l� 1.�1
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
10:00 AM 14/03/26
09/08/01
Kurz Transfer Products LP
Exit Time/Date
Permit Expiration Date
4939 NC Hwy 150 N
Lexington NC 27295
11:05 AM 14/03/26
14/05/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
///
Greg Dellinger/ehs mgr/336-397-1724 /3363971705
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Greg Dellinger,4939 N C Hwy 150 N Lexington NC 27292//336-397-1700/3363971705 No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Operations & Maintenance 0 Records/Reports Self -Monitoring Program
Facility Site Review Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Jenifer Carter WSRO WQ//336-771-5000/
`
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

NPDES yr/mo/day Inspection Type
3I NC0070637 I11 12I 14/03/26 1 17 18I-Ci
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
Mr. Dellinger confirmed that no chlroine is added to either discharge. No chromium, zinc or copper is added
to the boiler/blowdown.
Page # 2

I
Permit: NCO070637 Owner - Facility: Kurz Transfer Products LP
Inspection Date: 03/26/2014 Inspection Type: Compliance Evaluation
Permit
Yes
No
NA
NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
■
❑
❑
❑
Is the facility as described in the permit?
■
❑
❑
❑
# Are there any special conditions for the permit?
❑
■
❑
❑
Is access to the plant site restricted to the general public?
■
❑
❑
❑
Is the inspector granted access to all areas for inspection?
❑
❑
❑
❑
Comment: outfall 002 is in a drainage area that drains to Reedy Creek, though the
discharge is > 300 feet from the creek (discharges into wooded area).
Record Keeping
Are records kept and maintained as required by the permit?
Is all required information readily available, complete and current?
Are all records maintained for 3 years (lab. reg. required 5 years)?
Are analytical results consistent with data reported on DMRs?
Is the chain -of -custody complete?
Dates, times and location of sampling
Name of individual performing the sampling
Results of analysis and calibration
Dates of analysis
Name of person performing analyses
Transported COCs
Are DMRs complete: do they include all permit parameters?
Has the facility submitted its annual compliance report to users and DWQ?
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift?
Is the ORC visitation log available and current?
Is the ORC certified at grade equal to or higher than the facility classification?
Is the backup operator certified at one grade less or greater than the facility classification?
Is a copy of the current NPDES permit available on site?
Facility has copy of previous year's Annual Report on file for review?
Comment:
Effluent Sampling
Is composite sampling flow proportional?
■ ❑ ❑ ❑
Yes No NA NE
Cl ❑ ■ ❑
Page # 3

I
Permit: NCO070637
Inspection Date: 03/26/2014
Effluent Sampling
Is sample collected below all treatment units?
Is proper volume collected?
Is the tubing clean?
Owner -Facility: Kurz Transfer Products LP
Inspection Type: Compliance Evaluation
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)?
Is the facility sampling performed as required by the permit (frequency, sampling type representative)?
Comment:
Yes No NA NE
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? ■ n ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ■ n
Judge, and other that are applicable?
Comment:
Septic Tank
(If pumps are used) Is an audible and visual alarm operational?
Is septic tank pumped on a schedule?
Are pumps or syphons operating properly?
Are high and low water alarms operating properly?
Comment:
Sand Filters (Low rate)
(If pumps are used) Is an audible and visible alarm Present and operational?
Is the distribution box level and watertight?
Is sand filter free of ponding?
Is the sand filter effluent re -circulated at a valid ratio?
# Is the sand filter surface free of algae or excessive vegetation?
# Is the sand filter effluent re -circulated at a valid ratio? (Approximately 3 to 1)
Comment:
Effluent Pipe
Is right of way to the outfall properly maintained?
Are the receiving water free of foam other than trace amounts and other debris?
If effluent (diffuser pipes are required) are they operating properly?
Comment: Reedy Creek is >300 feet from the effluent pipe for outfall 002.
Yes No NA NE
Page # 4

DMR Review Record l`/ ov "o20 14 -L- 02- q 8
Facility:tl%� (� Permit No.: l`l a);PC(� �,� Pipe No.: 60Monthftar. fP�Cai" C?/
R2-N acts Z
Monthly Average Violations
Parameter Permit Limit DMR Value % Over Limit
Weekly/Daily Violations
Date Parameter Permit Limit Limit Type DMR Value % Over Limit
a�ly
Monitorinq Frequency Violations
Date Parameter Permit Frequency Values Reported # of Violations
Other ViolationslStaff Remarks: /,aSf /2 holly-G,—
/Ua�/NET >l Feb2014 80D T !��'c����vL�. r`�
/�' �� �� i i1 Nv l/L°l ytbCr 13 9017 4/l'D1nr -J-1 61,
see 1)e)�P aVl 0W. 7hay MlAe ea&�4, ala4jh.
Supervisor Remarks:
Action
Action
Action
Completed by: l , �Q�feji Date: /I /
Assistant Regional
Supervisor Sign Off: Date:
Regional Supervisor Sign / 1
Off: Date:

NX/Vol -� /WV- Z61 Y—L✓-02q-&
n- DMR Review Record
Facility: Lr2- w /�yESi�1( 1 �ll�� I Permit No.: /Ijc Pipe No.: 0 0 � MonthNear:f—i /
Parameter
Date Parameter
zo n
T5 5
Date Parameter
Monthly Average Violations
Permit Limit
DMR Value
% Over Limit Action
26
Weekly/Daily
Violations
Permit Limit Limit Type
DMR Value
% Over Limit Action
Monitoring Frequency Violations
Permit Frequency
Values Reported
# of Violations Action
Other Violations/Staff Remarks: Z4,5'f 12- /71 o.-Wi s .
N,9V /� 7uOWMAV 2013 J(�, g0, VtWa,izr'ans
N r(h 0?014 Shvws Ou A ri Gvz�k&D ©CL� off'
i'LSI' OF �h� Gz1l/ SCtpltS L' l`Gn1- t �v
Supervisor Remarks:
Completed by: I"�"� Date: ,���D/lL
Assistant Regional
Supervisor Sign Off: Date:
Regional Supervisor Sign
Off: Date:�4---

PIA
NCDENR
North Carolina Department of Environment and Natura
Division of Water Resources
Water Quality Programs
Pat McCrory Thomas A. Reeder
Governor Director
Mr. Greg Dellinger, EHS Manager
Kurz Transfer Products, LP
3200 Woodpark Boulevard
Charlotte, NC 28206
Subject:
Dear Mr. Dellinger:
February 12, 2014
Draft NPDES Permit
Permit Number NCO070637
Kurz Transfer Products WWTP
Facility Rating: WW-1
Davidson County
Resources
John E. Skvarla, III
Secretary
Enclosed with this letter is a copy of the draft permit for your facility. Please review the draft very
carefully to ensure thorough understanding of the conditions and requirements it contains. The draft
permit contains a number of changes in its terms from those found in your current permit. A summary
of those changes follows:
• A new condition requiring electronic reporting of data collected pursuant to the terms of this permit
has been added.
Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs)
and specify that, if a state does not establish a system to receive such submittals, then permittees
must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division
anticipates that these regulations will be adopted and is beginning implementation.
The requirement to begin reporting discharge monitoring data electronically using the NC DWR's
Electronic Discharge Monitoring Report (eDMR) internet application has been added to your
NPDES permit. [See Condition A. (4.)] For information on eDMR, registering for eDMR and
obtaining an eDMR user account, please visit the following web page:
http://portal.ncdenr.or. web/wq/admin/bog/ipu/edmr.
For information on EPA's proposed NPDES Electronic Reporting Rule, please visit the following
web site:
http://www2.epa. ov/compliance/proposed-npdes-electronic-rpportin -rule.
1617 Mail Service Center, Ralegh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carogna 27604
Phone: [phone] FAX: [phone]
Internet: www.ncwaterquality.org
An Equal Opportunity 1 Affirmative Action Employer

Mr. Greg Dellinger
NC0070637 Renewal Draft
p. 2
• A new condition has been added to the permit stating "This permit may be reopened and modified to
implement nutrient requirements in accordance with any future TMDL and/or nutrient management
strategy for High Rock Lake."
Please submit any comments to me no later than thirty days following your receipt of the draft.
Comments should be sent to the address listed at the bottom of this page. If no adverse comments are
received from the public or from you, this permit will likely be issued in April 2014, with an effective
date of June 1, 2014.
If you have any questions or comments concerning this draft permit, call me at [phone], or via e-
mail at [e-mail].
Sincerely,
Job Sledge
Compliance & Expedited Permitting Unit
cc: NPDES Files
ec: Winston-Salem Regional Office — DWR Water Quality Programs
Winston-Salem Regional Office — DWR/PWS
Steve Reid

i
Permit NCO070637
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER RESOURCES
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the -provisions of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Kurz & Partners, L.P.
is hereby authorized to discharge wastewater from a facility located at
Kurz Transfer Products
4939 North NC Highway 150
Lexington
Davidson County
to receiving waters designated as Reedy Creek in the Yadkin -Pee Dee River Basin
in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts
I, II, III, and IV hereof.
This permit shall become effective
This permit and authorization to discharge shall expire at midnight on May 31, 2019.
Signed this day
DRAFT
Thomas A. Reeder, Director
Division of Water Resources
By Authority of the Environmental Management Commission

Permit NCO070637
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby
revoked. As of this permit issuance, any previously issued permit bearing this number is no longer
effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the
permit conditions, requirements, terms, and provisions included herein.
Kurz & Partners, L.P.
is hereby authorized to:
Continue to operate a 0.0015 MGD wastewater treatment facility consisting of the following
components:
• Recirculating sand filter
• 1500-gallon septic tank
• Dosing tank
• Chlorine contact tank (Outfall 001)
Discharge boiler blowdown (Outfall 002)
This facility is located at Kurz Transfer Products, 4939 North NC Highway 150, in Lexington, in
Davidson County, and
2. Discharge from said treatment works at the location specified on the attached map into Reedy
Creek, which is classified as WS-IV waters in the Yadkin -Pee Dee River Basin.
Page 2 of 7

Permit NCO070637
PART I
A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration, the
Permittee is authorized to discharge domestic wastewater from outfall(s) serial number 001. Such
discharges shall be limited and monitored) by the Permittee as specified below:
EFFLUENT CHARACTERISTICS
Parameter Code
LIMITS
MONITORING REQUIREMENTS
Monthly
Average
Daily
Maximum
Measurement
Frequency
Sample
Type
Sample
Location2
Flow 50050
0.0015 MGD
Weekly
Instantaneous
I or E
BOD, 5 day, 20°C C0310
30.0 mg/I
45.0 mg/1
2/Month
Grab
E
Total Suspended Solids C0530
30.0 mg/I
45.0 mg/I
2/Month
Grab
E
NH3 as N C0610
Monthly
Grab
E
pH 00400
> 6.0 and < 9.0 standard units
2/Month
Grab
E
Total Nitrogen (NO2 + NO3 + TKN) C0600
Quarterly
Grab
E
Total Phosphorus C0665
Quarterly
Grab
E
Total Residual Chlorine3 50060
28.0 Ng/1
2/Week
Grab
E
Temperature °C 00010
Weekly
Grab
E
Notes:
1. No later than 270 days from the effective date of this permit, begin submitting discharge monitoring
reports electronically using NC DVWR's eDMR application system. See Condition A. (4.).
2. Sample locations: E — Effluent, I — Influent
3. The Division shall consider all effluent TRC values reported below 50 µg/L to be in compliance with the
permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina
certified laboratory (including field certified), even if these values fall below 50 µg/L.
There shall be no discharge of floating solids or foam visible in other than trace amounts.
Page 3 of 7

Permit NCO070637
A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration, the
Permittee is authorized to discharge boiler blowdown from outfall(s) serial number 002. Such
discharges shall be limited and monitored) by the Permittee as specified below:
EFFLUENT CHARACTERISTICS
Parameter Code
LIMITS
MONITORING REQUIREMENTS
Monthly
Average
Daily
Maximum
Measurement
Frequency
Sample
Type
Sample
Location1
Flow 50050
Semi-annually5
Instantaneous
I or E
Total Residual Chlodne3 50060
Semi-annually5
Grab
E
Temperature'C4 00010
Semi-annually5
Grab
E
pH 00400
z6.0 and s9.0 standard units
Semi-annually5
Grab
E
Notes:
1. No later than 270 days from the effective date of this permit, begin submitting discharge monitoring
reports electronically using NC DWR's eDMR application system. See Condition A. (4.).
2. Sample locations: E — Effluent, I — Influent
3. Monitoring requirements apply only if chlorine is added to the treatment system.
4. The temperature of the effluent shall not cause an increase in the temperature of the receiving
stream of more than 2.8°C and in no case cause the ambient water temperature to exceed 29°C.
5. Monitoring shall be conducted semi-annually during the months of September and March.
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE DISCHARGE
EXCEPT AS PRE -APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS.
The Permittee shall obtain authorization from the Division prior to the use of any chemical
additive in the discharge. The Permittee shall notify the Director in writing at least ninety (90)
days prior to instituting use of any additional additive in the discharge which may be toxic to
aquatic life (other than additives previously approved by the Division). Such notification shall
include completion of Biocide Worksheet Form 101 (if applicable), a copy of the MSDS for the
additive, and a map indicating the discharge point and receiving stream.
There shall be no discharge of floating solids or foam visible in other than trace amounts.
A. (3.) NUTRIENT REOPENER FOR HIGH ROCK LAKE
This permit may be reopened and modified to implement nutrient requirements in accordance with any
future TMDL and/or nutrient management strategy for High Rock Lake.
Page 4 of 7

Permit NC0070637
A. (4.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS
Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs)
and specify that, if a state does not establish a system to receive such submittals, then pernuttees must
submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates
that these regulations will be adopted and is beginning implementation in late 2013.
NOTE: This special condition supplements or supersedes the following sections within Part H of this
permit (Standard Conditions for NPDES Permits):
• Section B. (11.) Signatory Requirements
• Section D. (2.) Reporting
• Section D. (6.) Records Retention
• Section E. (5.) Monitoring Reports
I. Reyortine 1Suuersedes Section D. (2.) and Section E. (5.) (a)1
Beginning no later than 270 days from the effective date of this permit, the permittee shall begin
reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge
Monitoring Report (eDMR) internet application.
Monitoring results obtained during the previous month(s) shall be summarized for each month and
submitted electronically using eDMR. The eDMR system allows permitted facilities to enter
monitoring data and submit DMRs electronically using the internet. Until such time that the state's
eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation
(CROMERR), permittees will be required to submit all discharge monitoring data to the state
electronically using eDMR and will be required to complete the eDMR submission by printing,
signing, and submitting one signed original and a copy of the computer printed eDMR to the
following address:
NC DENR / DWR / Information Processing Unit
ATTENTION: Central Files / eDMR
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the
facility being physically located in an area where less than 10 percent of the households have
broadband access, then a temporary waiver from the NPDES electronic reporting requirements may
be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1; 1.1, 2, 3)
or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the
mailing address above.
Requests for temporary waivers from the NPDES electronic reporting requirements must be
submitted in writing to the Division for written approval at least sixty (60) days prior to the date the
facility would be required under this permit to begin using eDMR. Temporary waivers shall be
valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted
electronically to the Division unless the permittee re -applies for and is granted a new temporary
waiver by the Division.
Page 5 of 7

Permit NCO070637
A. (4.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS, continued
Information on eDMR and application for a temporary waiver from the NPDES electronic reporting
requirements is found on the following web page:
bgp://t)ortal.ncdenr.org/web/wq/admin/bog/ipu/ed
Regardless of the submission method, the first DMR is due on the last day of the month following
the issuance of the permit or in the case of a new facility, on the last day of the month following the
commencement of discharge.
2. Sianatory Requirements [Supplements Section B. (11.) (b) and supersedes Section B. (11.) (d)1
All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part
H, Section B. (I 1.)(a) or by a duly authorized representative of that person as described in Part II,
Section B. (I 1.)(b). A person, and not a position, must be delegated signatory authority for eDMR
reporting purposes.
For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user
account and login credentials to access the eDMR system. For more information on North
Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit
the following web page:
http://portal.ncdenr.or web/wq/admin/bo ii)u/edmr
Certification. Any person submitting an electronic DMR using the state's eDMR system shall
make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF
CERTIFICATION WILL BE ACCEPTED:
"I certify, under penalty of law, that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properly gather and evaluate the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and belief, true, accurate,
and complete. I am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing violations. "
3. Records Retention [Supplements Section D. (6.)]
The permittee shall retain records of all Discharge Monitoring Reports, including eDMR
submissions. These records or copies shall be maintained for a period of at least 3 years from the
date of the report. This period may be extended by request of the Director at any time [40 CFR
122.41].
Page 6 of 7

Permit NCO070637
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{.
Kurz Transfer Products WWTP Facility,
Location r
USGS Quad Name: Welcome 001: Lat.: 35^54'47' Not to Scale
Receiving Stream: Reedy Creek Long.: 90°19'50"
Stream Class: WS-IV 002: Lat.: 35054'60" NPDES Permit NCO070637
Subbasin: Yadkin- Pee Dee - 030704 Long.: 80°19'se" North Davidson County
Page 7 of 7

RECEIVED
N.C.Dept. of ENR
ADEC 10 2013
H�� Winston-Salem
CDENR Re ionalOfflce
North Carolina Department of Environment and Natural Resources
Division of Water Resources
Pat McCrory Thomas A. Reeder John E. Skvarla, III
Governor Director Secretary
December 5, 2013
Attn: Greg Dellinger
KURZ Transfer Products, L.P.
3200 Woodpark Blvd
Charlotte, NC 28206
Subject: Receipt of permit renewal
Permit NCO070637
Davidson County
Dear Mr. Dellinger:
The NPDES Unit received your permit renewal application on December 2, 2013. A member of the
NPDES Unit will review your application. They will contact you if additional information is required to
complete your permit renewal. You should expect to receive a draft permit approximately 30-45 days
before your existing permit expires.
If you have any additional questions concerning renewal of the subject permit, please contact Bob
Sledge [phone].
Sincerely,
Wren Thedford
Point Source Branch
cc: Central Files
Winston-Salem Regional Office
NPDES Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: [phone] Fax: [phone]Customer Service: 1-877-623-6748
Internet:: wwNV.ncwater.orq
An Equal OpportunitylAftirmative Action Employer

Stamping Foils • Stamping Machines • Stamping Foil Technology
DEC 0 2 2013
November 25, 2013
Mrs. Wren Thedford
NC DENR /DWR/NPDES Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
KURZ Transfer Products, L.P.
3200 Woodpark Boulevard
Charlotte, NC 28206
Z: 704-927-3700
: 800-950-3645
Fax:[phone]
Internet: www.kurzusa.com
RE: NPDES Permit Renewal (NC0070637) Kurz Transfer Products, Lexington NC
Dear Mrs. Thedford,
Enclosed please find one original and two copies of the NPDES permit renewal
application for Kurz Transfer Products LP. Our facility is located at 4939 North NC Hwy
150 Lexington, NC 27295 (Davidson County). Since our latest permit renewal there are
no changes. I would, however, request that the boiler blow down requirements be
removed from our permit. The boiler blow down is on our property and does not
discharge to Reedy Creek. I have included a statement in the permit application that
describes our sludge management practices. We pump our septic tank annually using a
locally licensed septic pump and hauler.
Please call me if you require further information. I can be best reached at my cell phone
704-560-8290.
Respectfully yours,
Greg Dellinger
EHS Manager
Kurz Transfer Products, LP

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Mail the complete application to:
N. C. DENR / Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit Number INCO070637
Please print or type.
1. Contact Information:
Owner Name
Facility Name
Mailing Address
City
State / Zip Code
Telephone Number
Fax Number
e-mail Address
Kurz Transfer Products, LP
Kurz Transfer Products
3200 Woodpark Blvd
Charlotte
NC 28206
704-927-3851
n/a
[e-mail]
2. Location of facility producing discharge:
Check here if same as above ❑
Street Address or State Road
City
State / Zip Code
County
4939 North NC Hwy 150
Lexington
NC 27295
Davidson
3. Operator Information:
Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the
Operator in Responsible Charge or ORC)
Name Greg Dellinger
Mailing Address 4939 North NC Hwy 150
City Lexington
State / Zip Code NC 27295
Telephone Number 336-397-1724
Fax Number n/a
4. Ownership Status:
Federal ❑ State ❑ Private ® Public ❑
Page 1 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
5. Standard Industrial Classification (SIC) code(s): 2754
6. Number of employees: 100
7. Describe the treatment system List all installed waste treatment components with capacities,
describe the processes that generate wastewaters. If the space provided is not sufficient attach a
separate sheet of paper with the system description.
Domestic flow from 12 toilets to a septic tank. Heavies fall into the tank, liquid flows to
a recirculation/pump tank. (Septic tank Heavies are pumped annually by a licensed
Septic Tank Hauler). The recirculation/pump tank waste water is pumped (10 minutes of
run time every 2 hours) through a sand filter bed and is gravity fed back to the
recirculation/pump tank. The water then enters the discharge tank. As water rises in
the discharge tank it enters the discharge pipe and gravity flows to Reedy Creek.
S. Is facility covered under federal effluent limitation guidelines? No X Yes ❑
If yes, specify the category?
9. Principal product(s) produced: Hot and Cold Stamping Foil
Principal raw material(s) consumed: Polyester, solvents, waxes, resins
Briefly describe the manufacturing process(es):
Rolls of polyester are coated in a gravure printing machine with mixtures of waxes, resins and
lacquers. The rolls of polyester are then coated in a vacuum chamber with a thin layer of aluminum.
The finished roll is cut to customer specific lengths and widths and placed on cores. The final product
shipped to our customer is a metalized, colored polyester foil that our customers stamp onto items
such as greeting cards, book covers, cosmetics containers, or other items needing decoration.
There is no contact water in our manufacturing process. We use closed loop steam lines for heating
product. We have a boiler onsite (fueled by natural gas). The boiler is blown down 3 times per week.
The blow down is onto our property. It does not discharge into Reedy Creek. The blow down point is
more than 300 feet from Reedy Creek.
Page 2 of 5
C-M 110/08
A

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
10. Amount of principal product produced or raw material consumed
/List snecific amounts consumed and/or units of production over the last three years)
Product Produced or Raw Material
Consumed
AVERAGE
Product Produced or Raw Material
Consumed
PEAK
per Day
10,883 lbs. polyester (based on 30 day)
13,333 lbs. polyester (based on30 day)
per Month
325,000 lbs. polyester
400,000 lbs. polyester
per Year
3,900,000 lbs. polyester
4,800,000 lbs. polyester
11. Frequency of discharge: Continuous ❑ Intermittent
If intermittent:
Days per week discharge occurs: each day Duration: holding tank treated
water svills into discharge pipe throughout the day. It varies with the toilet use.
12. Types of wastewater discharged to surface waters only
Discharge
Flow
GALLONS PER DAY
Sanitary - monthly average
1200 GAL (100 employee x 12 gal/day)
Utility water, etc. - monthly average
20 gallons each blow down (20 gal x 156 (3 x 52
weeks) = 3,120 gal/year / 12 = 260 GAL
Process water - monthly average
No process water or contact water
Stormwater - monthly average
varies
Other - monthly average
Explain:
n / a
Monthly Average
total discharge (all types)
1460
13. Number of separate discharge points: 2 Outfall Identification number(s) 2
14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including
latitude and longitudes
Reedy Creek
The boiler blow down does not discharge into Reedy Creek. It appears on our current permit
this way but in reality doesn't discharge into the creek.
Page 3 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data [for new or proposed discharges]
Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour
composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average.
If only one analysis is reported, report as daily maximum.
NOTE: Permittees requesting renewal should complete the table ONLY for the parameters
....«..e..t1�...,^"4+^worr nnct A narnrc of off/vo_nt data_
Parameter
Daily
Maximum
Monthly
Average
Units of
Measurement
Biochemical Oxygen Demand (BOD5)
17.44
10.59
Mg/L
Chemical Oxygen Demand (COD)
n/a
n/a
n/a
Total Organic Carbon
n/a
n/a
n/a
Total Suspended Solids
10.40
7.26
Mg/ L
Ammonia as N
n/a
20.67
Mg/L
Temperature (Summer)
26
17.42
Celsius
Temperature (Winter)
23
17.42
Celsius
pH
7.8
6.69
pH
Fecal Coliform (If sanitary waste is
present)
n/a
n/a
n/a
Total Residual Chlorine (if chlorine is
used)
n/a
n/a
n/a
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicabler
Type Permit Number Type Permit Number
Hazardous Waste (RCRA)
UIC (SDWA)
NPDES
PSD (CAA)
Non -attainment program (CAA)
NCD 116001280 NESHAPS (CAA)
Ocean Dumping (MPRSA)
NCO070637 Dredge or fill (Section 404 or CWA)
06542T20 Other
06542T20
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
Zero contact water. The facility only has domestic flow from 12 toilets.
Page 4 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
18. Is this facility located on Indian country? (check one)
Yes ❑ No X
19. Applicant Certification
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Greg Dellinger EHS Manager Kurz Transfer Products
Printed name of Person Signing Title
%A/k--Qj
Signature
Date
I - as--13
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable
by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section
1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both,
for a similar offense.)
Page 5 of 5 C-MI 10/08

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Cover Sheet from
Staff Member to
Regional Supervisor
DMR Review Record
Facility.: Permit/Pipe No.: N64®1 O�37 Month/Year c�V p 13
Monthly Average Violations
Parameter PernutLimit DMR Value % Over Limit
0
Weekly ail Violations
Date Parameter Permit Ltmit/Tv e DMR Value % Over Limit
U
Monitoring Frequency Violations
Date Parameter Permit Frequency Values Reported # of Violations
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Regional Water Quality
Supervisor Signoff: AX�Date: 1/j' Zd�3
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.wok®
NC®ENR
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
Mr. Greg Dellinger
Kurz & Partners, L.P.
4939 N C Hwy 150 N
Lexington, NC 27292
Subject: NOTICE OF VIOLATION
NOV-2013-LV-0134
Permit No. NCO070637
Kurz Transfer Products
Davidson County
Dear Mr. Dellinger:
Division of Water Quality
Charles Wakild, P.E.
Director
February 22, 2013
John E. Skvarla, III
Secretary
A review of Kurz Transfer Products's monitoring report for November 2012 showed the following violations:
Parameter
Date
Limit Value
Reported Value
Limit Type
BOD, 5-Day (20 Deg. C)
11/19/12
45 mg/l
229 mg/1
Daily Maximum Exceeded
BOD, 5-Day (20 Deg. C)
11/30/12
30 mg/l
115.83 mg/l
Monthly Average Exceeded
Remedial actions, if not already implemented, should be taken to correct the above noncompliance problem.
Please be aware that violations of your NPDES permit could result in enforcement action for this by the
Division of Water Quality for this and any additional violations of State law.
If you should have any questions, please do not hesitate to contact Jenifer Carter at [phone].
cc: SWP — Central Files
SRO File
North Carolina Division of Water Quality, Winston-Salem Regional Office
Location: 585 Waughtown St. Winston-Salem, North Carolina 27107
Phone: [phone] FAX: [phone] Customer Service; 1-877-623-6748
Internet: www.ncwaterquality.org
Sincerely,
W. Corey Basinger
Surface Water Regional Supervisor
Winston-Salem Regional Office
Division of Water Quality
NorthCarohna
Naturally
An Equal Opportunity \ Affirmative Action Employer

AL
NCDENR
North Carolina Department of Environment and
Division of Water Quality
Beverly Eaves Perdue Charles Wakild, P.E.
Governor Director
July 23, 2012
Mr. Greg Dellinger, EHS Manager
Kurz Transfer Products
4939 North NC Highway 150
Lexington, NC 27295
SUBJECT: Compliance Evaluation Inspection
Kurz Transfer Products WWTP
NPDES Permit Nos. NCO070637 & NCG050288
Davidson County
Dear Mr. Dellinger:
Natural Resources
Dee Freeman
Secretary
On June 27, 2012, Ms. Jenifer Carter of the Winston-Salem Regional Office conducted a Compliance
Evaluation Inspection at Kurz Transfer Products's Wastewater and Stormwater Discharge Facilities. Mr.
Quentin Campbell, ORC, and Greg Dellinger, Environmental, Health and Safety Manager, were present
during the inspection. The inspection consisted of two parts: an on -site inspection of the discharge
systems and a review of facility files and self -monitoring data.
NCG050288
Three stormwater outfalls are monitored as required and records were complete. Qualitative monitoring
was recorded twice annually, once on the State -provided monitoring form and once as part of a more
detailed annual audit. The State -provided form should be filled out each time to be consistent.
The Stormwater Pollution Prevention Plan is adequate, though does not illustrate all preventative
measures being taken, such as relocation of drums from areas prone to flooding when rain is expected.
When the plan is updated to account for the upcoming building addition, it would be a good time to
include and take credit for actions that demonstrate preventative measures being taken at Kurz to protect
surface waters.
NC 0070637
With respect to the administrative portion of the facility's self -monitoring program, no deficiencies were
noted. The following is a summation of the inspection.
A) Facility records (daily logs and maintenance records) are well organized and current.
B) The visual and audible alarm was tested and functioned properly.
C) Copies of the permit are kept on site and with the ORC.
D) The facility has no fecal or total residual chlorine limits. No chlorine is added prior to either
discharge point.
North Carolina Division of Water Quality, Winston-Salem Regional Office
Location: 585 Waughtown St. Winston-Salem, North Carolina 27107
Phone: [phone] FAX: [phone] Customer Service: 1-877-623-6748
Internet: www.ncwaterquality.org
continued on reverse...
NorthCarohna
Naturally
An Equal Opportunity', AiSrmaiive Action Employer

Should you have any questions please contact Jenifer Carter in our Winston-Salem Regional Office at
[phone].
Sincerely,
°v W. Corey Basinger
i Surface Water Regional Supervisor
Winston-Salem Regional Office
Division of Water Quality
attachments
cc: Quentin Campbell (3336 Beck's Church Rd; Lexington, NC 27292)
SWP-Central Files
WSRO Files

United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 INI 2 15 I 31 NCO070637 111 121 12/06/27 117
181 C I 19I S I 201 I
Remarks
21111111111111111111111111 1111111111111111111111
6
Inspection Work Days Facility Self -Monitoring Evaluation Rating 61 QA
----------- --- —---------- Reserved ---------------------
67I 169 70131 71 I N I 721 NJ
73 LU 74 751 I I I I I I 180
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
Kurz Transfer Products
09:50 AM 12/06/27
09/08/01
Exit Time/Date
Permit Expiration Date
4939 NC Hwy 150 N
Lexington NC 27295
11:40 AM 12/06/27
14/05/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Greg Dellinger//336-397-1724 /3363971705
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Greg Dellinger,4939 N C Hwy 150 N Lexington NC 27292//336-397-1700/3363971705 No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Operations & Maintenance Records/Reports
Self -Monitoring Program
Facility Site Review Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Jenifer Carter .� WSRO WQ//336-771-5000/
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

A
r
NPDES yr/mo/day Inspection Type (cont.) 1
3I NC0070637 I11 12, 12/06/27 117 18I d
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
No chlorine is added to the system. There are no TRC or fecal limits in the permit.
Lab data correctly correlated with data submitted on DMRs
Mr. Campbell had added instructional signs to alarm system, providing staff with facility and operator
contact information.
NPDES Discharge 002 (boiler blowdown) observed, with no problems noted. pH and Temperature
measured by Mr. Dellinger at outfall 002, which discharges to a ditch.
Please have a path cleared to NPDES outfall 001 before the next inspection.
Page # 2

Permit: NCO070637
Inspection Date: 06/27/2012
Owner - Facility: Kurz Transfer Products
Inspection Type: Compliance Evaluation
Permit
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
Is the facility as described in the permit?
# Are there any special conditions for the permit?
Is access to the plant site restricted to the general public?
Is the inspector granted access to all areas for inspection?
Comment:
Record Keeping
Are records kept and maintained as required by the permit?
Is all required information readily available, complete and current?
Are all records maintained for 3 years (lab. reg. required 5 years)?
Are analytical results consistent with data reported on DMRs?
Is the chain -of -custody complete?
Dates, times and location of sampling
Name of individual performing the sampling
Results of -analysis and calibration
Dates of analysis
Name of person performing analyses
Transported COCs
Are DMRs complete: do they include all permit parameters?
Has the facility submitted its annual compliance report to users and DWQ?
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift?
Is the ORC visitation log available and current?
Is the ORC certified at grade equal to or higher than the facility classification?
Is the backup operator certified at one grade less or greater than the facility classification?
Is a copy of the current NPDES permit available on site?
Facility has copy of previous year's Annual Report on file for review?
Comment:
Effluent Sampling
Is composite sampling flow proportional?
Yes No NA NE
Yes No NA NE
Yes No NA NE
Page # 3

Permit: NCO070637
Inspection Date: 06/27/2012
Owner - Facility: Kurz Transfer Products
Inspection Type: Compliance Evaluation
Effluent Sampling
Is sample collected below all treatment units?
Is proper volume collected?
Is the tubing clean?
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)?
Yes No NA NE
■nnn
■nnn
nn■n
nn■n
Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ n n n
Comment:
Operations $ Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? ■ ❑ n n
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ n IN n
Judge, and other that are applicable?
Comment:
(If pumps are used) Is an audible and visual alarm operational?
Is septic tank pumped on a schedule?
Are pumps or syphons operating properly?
Are high and low water alarms operating properly?
Comment:
Sand Filters (Low rate)
(If pumps are used) Is an audible and visible alarm Present and operational?
Is the distribution box level and watertight?
Is sand filter free of ponding?
Is the sand filter effluent re -circulated at a valid ratio?
# Is the sand filter surface free of algae or excessive vegetation?
# Is the sand filter effluent re -circulated at a valid ratio? (Approximately 3 to 1)
Comment:
Yes No NA NE
Yes No NA NE
Page # 4

Permit: NCG050288
SOC:
County: Davidson
Region: Winston-Salem
Compliance Inspection Report
Effective: 12/17/08 Expiration: 05/31/13 Owner: Kurz & Partners, L.P.
Effective: Expiration: Facility: Kurz Transfer Products
4939 NC Hwy 150 N
Contact Person: Greg Dellinger
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
On -site representative
Related Permits:
Greg Dellinger
Title:
Inspection Date: 06/27/2012 Entry Time: 09:50 AM
Primary Inspector: Jenifer Carter
Secondary Inspector(s): .
Lexington NC 27295
Phone: [phone]
Certification:
Exit Time: 11:40 AM
Phone:
Phone: [phone]
Phone: [phone]
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Apparel/Printing/Paper/Leather/Rubber Stormwater
Discharge COC
Facility Status: ■ Compliant D Not Compliant
Question Areas:
E Storm Water
(See attachment summary)
Page: 1

Permit: NCG050288 Owner - Facility: Kurz & Partners, L.P.
Inspection Date: 06/27/2012 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
No problems noted during the inspection. The SPPP could be organized and updated to reflect current practices, which
go above and beyond what is written in the plan.
Page: 2

Permit: NCG050288 Owner - Facility: Kurz & Partners, L.P.
Inspection Date: 06/27/2012 Inspection Type: Compliance Evaluation
Reason for Visit:
Routine
Stormwater Pollution Prevention Plan
Yes
No
NA
NE
Does the site have a Stormwater Pollution Prevention Plan?
■
Q
❑
n
# Does the Plan include a General Location (USGS) map?
■
n
n
n
# Does the Plan include a "Narrative Description of Practices"?
■
n
n
n
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■
n
n
n
# Does the Plan include a list of significant spills occurring during the past 3 years?
■
n
n
n
# Has the facility evaluated feasible alternatives to current practices?
■
n
n
n
# Does the facility provide all necessary secondary containment?
■
n
n
n
# Does the Plan include a BMP summary?
■
0
n
Q
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■
n
n
n
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■
n
n
n
# Does the facility provide and document Employee Training?
■
n
Cl
n
# Does the Plan include a list of Responsible Party(s)?
■
n
n
n
# Is the Plan reviewed and updated annually?
■
n
n
n
# Does the Plan include a Stormwater Facility Inspection Program?
■
n
n
n
Has the Stormwater Pollution Prevention Plan been implemented?
■
n
n
n
Comment: The SPPP was complete, although a little disorganized. BMP summary
could be enhanced to show additional practices being used (i.e. secondary
containment, written plan for relocating drums when flooding expected, spill kits, etc.)
Will want to update the plan when building addition is completed.
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? 0000
Comment: Monitoring performed as required. Monitoring recorded once per year on
standard form, other times as part of a more detailed write-up. For the sake of
consitency, you should fill out the standard form during all monitoring events.
Analytical Monitoring
Yes No
NA
NE
Has the facility conducted its Analytical monitoring?
n n
■
n
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
n n
■
n
Comment: Not required.
Permit and Outfalls
Yes No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
■ n
n
n
Page: 3

Permit: NCG050288 Owner - Facility: Kurz & Partners, L.P.
Inspection Date: 06/27/2012 Inspection Type: Compliance Evaluation
# Were all outfalls observed during the inspection?
# If the facility has representative outfall status, is it properly documented by the Division?
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment:
Reason for Visit: Routine
■nnp
0000
■ ❑ 0 0
Page: 4

Cover Sheet from
Staff Member to
Regional Supervisor
�� DMR Review Record
Facility: �'1uI—Mmm Permit/Pipe No.: Month/Year o7C�1�
Parameter
0
Date
Parameter
OD
Monthly Average Violations
Permit Limit DMR Value % Over Limit
Weekl /Daily Violations
Permit LimitMv-pe DMR Value % Over Limit
Monitoring Frequency Violations
Parameter Permit Frequency Values Reported # of Violations
Other Violations
Completed by: Date: /,::2 C;2o
Regional Water Quality
Supervisor Signoff: Date:

NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor Director
May 27, 2010
Mr. Greg Dellinger, EHS Manager
Kurz Transfer Products
4939 North NC Highway 150
Lexington, NC 27295
SUBJECT: Compliance Evaluation Inspection
Kurz Transfer Products WWTP
NPDES Permit No. NCO070637
Davidson County
Dear Mr. Dellinger:
Dee Freeman
Secretary
On April 29, 2010, Ms. Jenifer Carter of the Winston-Salem Regional Office conducted a Compliance Evaluation
Inspection at Kurz Transfer Products's Wastewater and Stormwater Discharge Facilities. You and Mr. Quentin
Campbell, ORC, were present during the inspection. The inspection consisted of two parts: an on -site inspection of
the discharge systems and a review of facility files and self -monitoring data.
A review of the submitted self -monitoring data did not reveal any limits violation during the last two years. A pH
violation at outfall 002 (boiler blowdown) noted during the last inspection was addressed by boiling down more
often.
With respect to the administrative portion of the facility's self -monitoring program, no deficiencies were noted.
The following is a summation of the inspection:
A) Facility records (daily logs and maintenance records) are well organized and curremt.
B) The sand filter visual and audible alarms were tested and functioned properly.
C) Copies of the permit are kept on site and with the operator.
D) Since the facility has no fecal limits, no chlorine is added. No biocides are utilized in the be
prior to blowdown.
Should you have any questions please contact Jenifer Carter in our Winston-Salem Regional Office at (336) 7"
4957.
Sincerely,
rrr�I
Steve W. Tedder
Surface Water Regional Supervisor
Winston-Salem Regional Office
Division of Water Quality
attachment
cc: Quentin Campbell, ORC (3336 Beck's Church Rd; Lexington, NC 27292)
SWP-Central Files
WSRO Files
North Carolina Division of Water Quality, Winston-Salem Regional Office �
Location 585 Waughtown St, Winston-Salem, North Carolina 27107 . N
Phone: [phone] i FAX: [phone] Customer Service: 1-877-623-6748
Internet: www,ncwaLerquality.org
i
rt. E:1aai ^pPprt.lnii/'. native Act;on Eircloyer

United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 I NI 2 15I 31 NCO070637 111 121 10/04/29 117 18I CI 191 SI 201
Remarks
21IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII11111116
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------------------------- Reserved ----------------------
67I 169 70131 711 N I 72 I N I 73' I 174 751 I I I I I I 180
W
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
09:00 AM 10/04/29
09/08/01
Kurz Transfer Products
Exit Time/Date
Permit Expiration Date
4939 NC Hwy 150 N
Lexington NC 27295
09:30 AM 10/04/29
14/05/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Quentin Lee Campbell//336-357-5398 /
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Gregq Dellingger,4939 N C Hwy 150 N Lexington NC
No
27292//336-397-1700/3363971705
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Operations & Maintenance 0 Records/Reports Self -Monitoring Program
Facility Site Review Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Jenifer Carter WSRO WQ//336-771-5000/
Signature of Mana ement Q A Rpelgvver Agency/Office/Phone and Fax Numbers
`Date
>
_`
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

NPDES yr/mo/day Inspection Type 1
3I NCO070637 I11 121
10/04/29 117 18N
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
There are two outfalls monitored under this permit. Otfall 001 is from the sand filter system and outfall 002 if
boiler blowdowns discharge. Chlorine is still not added to either system, negating the requirement for TRC
monitoring.
There were no limits violations since the last in inspection (April 15, 2008). pH problems at outfall 002,
noted during the previous inspection, have been alleviated by boiling down more often.
Page # 2

F1
Permit: NCO070637 Owner - Facility: Kurz Transfer Products
Inspection Date: 04/29/2010 Inspection Type: Compliance Evaluation
Permit
Yes No
NA
NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
n
n
■
n
Is the facility as described in the permit?
■
n
n
n
# Are there any special conditions for the permit?
n
■
n
o
Is access to the plant site restricted to the general public?
■
n
n
n
Is the inspector granted access to all areas for inspection?
■
n
n
n
Comment:
Record Keeping
Yes
No
NA
NE
Are records kept and maintained as required by the permit?
■
n
n
n
Is all required information readily available, complete and current?
■
n
n
n
Are all records maintained for 3 years (lab. reg. required 5 years)?
■
n
n
n
Are analytical results consistent with data reported on DMRs?
■
n
n
n
Is the chain -of -custody complete?
■
n
n
n
Dates, times and location of sampling
■
Name of individual performing the sampling
■
Results of analysis and calibration
■
Dates of analysis
■
Name of person performing analyses
■
Transported COCs
■
Are DMRs complete: do they include all permit parameters?
■
n
n
n
Has the facility submitted its annual compliance report to users and DWQ?
■
❑
❑
n
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift?
n
n
■
n
Is the ORC visitation log available and current?
■
n
n
n
Is the ORC certified at grade equal to or higher than the facility classification?
■
n
n
n
Is the backup operator certified at one grade less or greater than the facility classification?
■
n
n
n
Is a copy of the current NPDES permit available on site?
■
n
n
n
Facility has copy of previous year's Annual Report on file for review?
■
n
n
n
Comment:
Effluent Sampling
Yes
No
NA NE
Is composite sampling flow proportional?
n
n
■
Page # 3

V
Permit: NCO070637 Owner - Facility: Kurz Transfer Products
Inspection Date: 04/29/2010 Inspection Type: Compliance Evaluation
Effluent Sampling
Yes
No
NA
NE
Is sample collected below all treatment units?
■
n
n
n
Is proper volume collected?
■
n
n
n
Is the tubing clean?
n
n
■
n
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)?
n
n
■
n
Is the facility sampling performed as required by the permit (frequency, sampling type representative)?
■
n
n
n
Comment:
Operations & Maintenance
Yes
No
NA
NE
Is the plant generally clean with acceptable housekeeping?
■
n
00
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge
n
n
■
n
Judge, and other that are applicable?
Comment:
Septic Tank
Yes
No
NA
NE
(If pumps are used) Is an audible and visual alarm operational?
■
n
00
Is septic tank pumped on a schedule?
■
n
n
❑
Are pumps or syphons operating properly?
■
n
n
n
Are high and low water alarms operating properly?
■
n
❑
n
Comment:
Sand Filters (Low rate)
Yes
No
NA
NE
(If pumps are used) Is an audible and visible alarm Present and operational?
■
n
n
n
Is the distribution box level and watertight?
■
n
00
Is sand filter free of ponding?
■
n
n
n
Is the sand filter effluent re -circulated at a valid ratio?
■
n
n
n
# Is the sand filter surface free of algae or excessive vegetation?
■
n
n
n
# Is the sand filter effluent re -circulated at a valid ratio? (Approximately 3 to 1)
■
n
Cl
❑
Comment:
Disinfection -Tablet
Yes
No
NA
NE
Are tablet chlorinators operational?
n
n
■
n
Are the tablets the proper size and type?
Cl
n
■
n
Number of tubes in use?
Is the level of chlorine residual acceptable?
nn■n
Page # 4

i Permit: NC0070637
Inspection Date: 04/29/2010
Disinfection -Tablet
Is the contact chamber free of growth, or sludge buildup?
Is there chlorine residual prior to de -chlorination?
Comment:
Owner - Facility: Kurz Transfer Products
Inspection Type: Compliance Evaluation
Yes No NA NE
■nnn
0 0 M 0
Page # 5

1111110/�
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins RECEIVED
Governor Director
N.C. Dept. of ENR
Mr. Greg Dellinger, EHS Manager
Kurz Transfer Products
4939 North NC Highway 150
Lexington, NC 27295
Subject:
Dear Mr. Dellinger:
April 8, 2009
Draft NPDES Permit
Permit Number NCO070637
Kurz Transfer Products WWTP
Davidson County
APR 0 9 2009
Winston-Salem
Regional Office
Dee Freeman
Secretary
Enclosed with this letter is a copy of the draft permit for your facility. Please�ie the draft very
carefully to ensure thorough understanding of the conditions and requirements it contains. The draft
permit contains no significant changes from the terms found in your current permit.
Please submit any comments to me no later than thirty days following your receipt of the draft.
Comments should be sent to the address listed at the bottom of this page. If no adverse comments are
received from the public or from you, this permit will likely be issued in June 2009, with an effective
date of July 1, 2009.
If you have any questions or comments concerning this draft permit, call me at [phone], or via e-
mail at [e-mail].
Sincerely,
,fL
,/— / Z f'ZI,
Bob Sledge
Point Source Branch
cc: Central Files
Winston-Salem Regional Office/Surface Water Protection Section
NPDES Files
DEH/PWS/WSRO
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 NorthCarohna
Phone: [phone] \ FAX: [phone] \ Customer Service:1-877-623-6748
Internet: www.ncwaterquality.org Naturally
An Equal Opportunity \ Affirmative Action Employer

Permit # NCO070637
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1,
other lawful standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Kurz & Partners, L.P.
is hereby authorized to discharge wastewater from a facility located at
Kurz Transfer Products
4939 North NC Highway 150
Lexington
Davidson County
to receiving waters designated as Reedy Creek in the Yadkin -Pee Dee River Basin in accordance with
effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11, III, and IV
hereof.
This permit shall become effective
This permit and authorization to discharge shall expire at midnight on May 31, 2014.
Signed this day
®RAFT
Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

Permit No. NCO070637
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby
revoked. As of this permit issuance, any previously issued permit bearing this number is no longer
effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the
permit conditions, requirements, terms, and provisions included herein.
Kurz & Partners, L.P.
is hereby authorized to:
1. Continue to operate a 0.0015 MGD wastewater treatment facility consisting of the following
components:
• Recirculating sand filter
• 1500-gallon septic tank
• Dosing tank
• Chlorine contact tank (Outfall 001)
• Discharge boiler blowdown (Outfall 002)
Located at Kurz Transfer Products, 4939 North NC Highway 150, Lexington, Davidson County, and
2. Discharge from said treatment works at the location specified on the attached map into Reedy Creek,
which is classified as WS-1V waters in the Yadkin -Pee Dee River Basin.

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Permit No. NCO070637
A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration, the Permittee
is authorized to discharge domestic wastewater from outfall(s) serial number 001. Such discharges
shall be limited and monitored by the Permittee as specified below:
EFFLUENTS
CHATIAk y RI TIC
LIMITS Y
MONITORING
RE4UIREMENTS
a a
` Mottthiy '`
Avera e;, .
Daily
Maximum
Measuremeht
Frequency.
Sample
Type ..
Sample a
Location, ;
Flow
0.0015 MGD
Weekly
Instantaneous
I or E
BOD, 5 day, 200C
30.0 mg/I
45.0 mg/I
2/Month
Grab
E
Total Suspended Solids
30.0 mg/I
45.0 mg/I
2/Month
Grab
E
NH3 as N
Monthly
Grab
E
pH2
2/Month
Grab
E
Total Nitrogen
(NO2 + NO3 + TKN)
Quarterly
Grab
E
Total Phosphorus
Quarterly
Grab
E
Total Residual Chlorine3
28.0 Ng/I
2/Week
Grab
E
Temperature °C
Weekly
Grab
E
Notes:
1. Sample locations: E — Effluent, I — Influent
2. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units.
3. The limit and monitoring requirements only apply if chlorine is used for disinfection.
There shall be no discharge of floating solids or foam visible in other than trace amounts.

Permit No. NCO070637
A (2). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
During the period beginning on the effective date of the permit and lasting until expiration, the Permittee
is authorized to discharge boiler blowdown from outfall(s) serial number 002. Such discharges shall be
limited and monitored by the Permittee as specified below:
EFFLUENT
LIMITS
MONITORINENTS;'
"TER C�IAF i4 ISTIC
u`
Irllarihly
' Ditily
; Measurerrfent Sar ple Sample
dverage
;Rllllxmum =
Frequmncy YyP,> Locations
. x. k: g
_,.; n, h
Flow
Semi-annually4
Instantaneous
I or E
Total Residual Chlorine2
Semi-annually4
Grab
E
Temperature °C3
Semi-annually4
Grab
E
pH
Between 6 and 9 s.u.
Semi-annually4
Grab
E
Notes:
1. Sample locations: E — Effluent, I — Influent
2. Monitoring requirements apply only if chlorine is added to the treatment system.
3. The temperature of the effluent shall not cause an increase in the temperature of the receiving stream
of more than 2.8°C and in no case cause the ambient water temperature to exceed 29°C.
4. Monitoring shall be conducted semi-annually during the months of September and March.
THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE DISCHARGE
EXCEPT AS PRE -APPROVED ADDITIVES TO BIOCIDAL COMPOUNDS.
The Permittee shall obtain authorization from the Division prior to the use of any chemical
additive in the discharge. The Permittee shall notify the Director in writing at least ninety (90)
days prior to instituting use of any additional additive in the discharge which may be toxic to
aquatic life (other than additives previously approved by the Division). Such notification shall
include completion of Biocide Worksheet Form 101 (if applicable), a copy of the MSDS for the
additive, and a map indicating the discharge point and receiving stream.
There shall be no discharge of floating solids or foam visible in other than trace amounts.

Vc'� 6,
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
November 26, 2008
GREG DELLINGER
MANAGER
ENVIRONMENTAL, HEALTH AND SAFETY
KURZ TRANSFER PRODUCTS LLC
4939 NORTH NC HIGHWAY 150
LEXINGTON NC 27295
Dear Mr. Dellinger:
Coleen H. Sullins, Director
RECEIVED
N.C. Deot. of ENR
DEC 01 2008
Winston-Salem
Regional office —
Subject: Receipt of permit renewal application
NPDES Permit NCO070637
Kurz Transfer Products
Davidson County
The NPDES Unit received your permit renewal application on November 25, 2008. A
member of the NPDES Unit will review your application. They will contact you if additional
information is required to complete your permit renewal. You should expect to receive a draft
permit approximately 30-45 days before your existing permit expires.
If you have any additional questions concerning renewal of the subject permit, please contact
Robert Sledge at [phone].
Sincerely,
Dina Sprinkle
NPDES Unit
cc: CENTRAL, FILES
Winston-Salem Regional Office/Surface Water Protection
NPDES Unit
Mailing Address Phone [phone] Location No e hCazolina
1617 Mail Service Center Fax [phone] N. Salisbury St. Naturall
Raleigh, NC 27699-1617 Raleigh, NC 27604 ff
Internet: www.newaterguality.org Customer Service 1-877-623-6748
An Equal Opportunity/Affirmative Action Employer — 50% Recyded/10% Post Consumer Paper

Stamping Foils • Stamping Machines • Stamping Foil Technology
November 24, 2008
Central Files
Division of Water Quality
1637 Mail Service Center
Raleigh, North Carolina 27699-1637
AW&L;Lq71'
RE: NPDES Permit Application
Short Form C Minor Industrial, manufacturing and commercial facilities
Davidson County Permit NCO070637 Expiration Date 5-31-09
Dear Sir or Madame:
Please accept the following permit application for renewal of NPDES permit number
NC0070636. Please take notice that Greg Dellinger is now the contact for Kurz Transfer
Products, not Willie Ramey. A sludge plan is not required for this site. Please contact
me at 336-397-1724 or 704-560-8290 if you have any questions.
Respectfully yours,
Greg Dellinger
Environmental, Health and Safety Manager
Kurz Transfer Product

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Mail the complete application to:
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit Number NC0070637
If you are completing this form in computer use the TAB key or the up - down arrows to move from one
field to the next. To check the boxes, click your mouse on top of the box. Otherwise, please print or type.
1. Contact Information:
Owner Name
Facility Name
Mailing Address
City
State / Zip Code
Telephone Number
Fax Number
e-mail Address
Greg Dellinger, EHS Manager
Kurz Transfer Products
3200 Woodpark Blvd
Charlotte
NC 28206
[phone]
[phone]
[e-mail]
kurzusa.com
2. Location of facility producing discharge:
Check here if same as above ❑
Street Address or State Road
City
State / Zip Code
County
4939 North NC Highway 150
Lexington
North Carolina 27295
Davidson
3. Operator Information:
Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the
Operator in Responsible Charge or ORC)
Name Greg Dellinger
Mailing Address 4939 North NC Hwy 150
City Lexington
State / Zip Code NC
Telephone Number [phone]
Fax Number [phone]
Page 1 of 4 C-MI 03/05

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
4. Ownership Status:
Federal ❑ State ❑ Private ® Public ❑
5. Standard Industrial Classification (SIC) code(s): 2754
6. Number of employees: 84
7. Describe the treatment system List all installed waste treatment components with capacities,
describe the processes that generate wastewaters. If the space provided is not sufficient attach a
separate sheet of paper with the system description.
Sanitary Sewer system discharging into Reed Creek. Consists of recirculating sand filter,
1500 gallon septic tank, dosing tank chlorine contact tank (not currently in use).
Boiler blow down of approximately 20 gal per day maximum capacity.
8. Is facility covered under federal effluent limitation guidelines? No ® Yes ❑
If yes, specify the category?
9. Principal product(s) produced: graphic arts foils
Principal raw material(s) consumed: polyester film
Briefly describe the manufacturing process(es):
There are NO process waters associated with the manufacturing process. Rolls of polyester are coated
with solvents using a gravure press then metalized using a vacuum chamber. The rolls are cut to
appropriate length then shipped to customer.
Page 2 of 4 C-MI 03/05

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
10. Amount of principal product produced or raw material consumed
(List specific amounts consumed and/or units of production over the last three years)
Product Produced or Raw Material
Consumed
AVERAGE
Product Produced or Raw Material
Consumed
PEAK
per Day
8
15
per Month
1248
1470
per Year
12976
15640
11. Frequency of discharge: Continuous ❑
If intermittent:
Days per week discharge occurs: 7
Intermittent
Duration: varies
12. Types of wastewater discharged to surface waters only
Discharge
Flow
GALLONS PER DAY
Sanitary - monthly average
150
Utility water, etc. - monthly average
0
Process water - monthly average
0
Stormwater - monthly average
varies
Other - monthly average
Explain: Boiler blow down
20
Monthly Average
total discharge (all types)
170
13. Number of separate discharge points: 2
Outfall Identification number(s) 001 Sanitary Sewer and 002 Boiler blow down
14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including
latitude and longitude):
001: (Sanitary Sewer) Discharee directiv into Reedv Creek at 35 dearees. 54 minutes and 47
seconds Latitude and 80 degrees, 19 minutes and 50 seconds Longitude
002: (Boiler blowdown) Discharge onto Kurz property 35 degrees 54 minutes and 50 seconds
Latitude and 80 degrees 19 minutes and 58 seconds Longitude
Page 3 of 4 C-MI 03105

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data
Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour
composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average.
If only one analysis is reported, report as daily maximum.
Parameter
Daily
Maximum
Monthly
Average
Units of
Measurement
Biochemical Oxygen Demand (BOD5)
10.32
mg/1
Chemical Oxygen Demand (COD)
Total Organic Carbon
Total Suspended Solids
9.77
mg/ 1
Ammonia as N
23.67
mg/1
Temperature (Summer)
20.02
mg/ 1
Temperature (Winter)
12.55
mg/1
pH
6.9
pH
Fecal Coliform (If sanitary waste is
present)
Total Residual Chlorine (if chlorine is
used)
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable):
Type
Hazardous Waste (RCRA)
UIC (SDWA)
NPDES
PSD (CAA)
Non -attainment program (CAA)
Permit Number Type Permit Number
NCD 116001260 NESHAPS (CAA) n/a
Ocean Dumping (MPRSA) n/a
Dredge or fill (Section 404 or CWA) n/a
Other Air Permit 06542T14
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
Page 4 of 4 C-MI 03/05

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
18. Is this facility located on Indian country? (check one)
Yes ❑ No
19. Applicant Certification
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
- Je,1 k. k ,%a Q
Printe n me of Perso igning e
Signatur pplicant Date
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable
by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section
1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both,
for a similar offense.)
Page 5 of 4 C-MI 03105

-
.. ...-r'r'r =`;,�--••.ram Y �+,.Af
CM
Outfall 002
.s
\ 4
re e--
, r-
f ►
1
f � #`_
IF
Kurz Transfer Products - NCO070637
USGS Quad Name: Welcome 001: Lat.: 35054'47'
Receiving Stream: Reedy Creek Long.: 80019'50'
Stream Class: WS-IV 002: Lat.: 35054'50"
Subbasin: Yadkin- Pee Dee - 030704 Long.: 80019'58"
I
I
Facility
Location
North Not to SCALE

RECEIVED
© N.C, Devt of ENR
OCT 2 2 20
NCDENR Winston-Salem
Regional Office
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
October 20, 2008
Mr. Greg Dellinger
Kurz & Partners, L.P.
4939 NC Hwy 150 N
Lexington, NC 27292
William G. Ross, Jr., Secretary
Coleen H. Sullins, Director
Subject: Renewal Notice
NPDES Permit NCO070637
Kurz Transfer Products
Davidson County
Dear Permittee:
Your NPDES permit expires on May 31, 2009. Federal (40 CFR 122.41) and North Carolina (15A
NCAC 2H.0105 (e)) regulations state that permit renewal applications must be filed at least 180 days prior
to expiration of the current permit. If you have already mailed your renewal application, you may
disregard this notice.
Your renewal package must be sent to the Division postmarked no later than December 2, 2008.
Failure to request renewal by this date may result in a civil penalty assessment. Larger penalties may be
assessed depending upon the delinquency of the request.
If any wastewater discharge will occur after May 31, 2009, the current permit must be renewed.
Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1;
unpermitted discharges of wastewater may be assessed civil penalties of up to $25,000 per day.
If all wastewater discharge has ceased at your facility and you wish to rescind this permit, contact
me at the telephone number or address listed below.
Use the enclosed checklist to complete your renewal package. The checklist identifies the items you
must submit with the permit renewal application. If you have any questions, please contact me at the
telephone number or e-mail address listed below.
Sincerely,
�Itmk V �
Charles H. Weaver, Jr.
NPDES Unit
cc: Central Files
Winston-Salem Regional Office, Surface Water Protection
NPDES File
jtNKt
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One
512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarolina
Phone: [phone] / FAX [phone] / charles.weaver@ ncmail.net Naturally
An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper

NPDES PERMIT NCO070637
KURZ TRANSFER PRODUCTS
DAVIDSON COUNTY
The following items are REQUIRED for all renewal packages:
➢ A cover letter requesting renewal of the permit and documenting any changes at the facility since
issuance of the last permit. Submit one signed original and two copies.
➢ The completed application form (copy attached), signed by the permittee or an Authorized
Representative. Submit one signed original and two copies.
➢ If an Authorized Representative (such as a consulting engineer or environmental consultant) prepares
the renewal package, written documentation must be provided showing the authority delegated to any
such Authorized Representative (see Part II.13.11.b of the existing NPDES permit).
➢ A narrative description of the sludge management plan for the facility. Describe how sludge (or other
solids) generated during wastewater treatment are handled and disposed. If your facility has no such
plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed
original and two copies.
The following items must be submitted by any Municipal or Industrial facilities discharging
process wastewater:
Industrial facilities classified as Primary Industries (see Appendices A-D to Title 40 of the Code of Federal
Regulations, Part 122) and ALL Municipal facilities with a permitted flow >_ 1.0 MGD must submit a
Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21.
The above requirement does NOT apply to privately owned facilities treating 100%
domestic wastewater, or facilities which discharge non process wastewater (cooling
water, filter backwash, etc.)
Send the completed renewal package to:
Mrs. Dina Sprinkle
NC DENR / DWQ / Point Source Branch
1617 Mail Service Center
Raleigh, NC 27699-1617

r
►tili� STATE OF NORTH CAR LIN � � O A
Department of Environment and Natural Resources
Winston-Salem Regional Office
FILE ACCESS RECORD
SECTIONI swp DATEITIME D 1-z 1 og
NAME 1 np,r REPRESENTING i '�ir�rl 1'rJG�.Pr Asoc-
Guidelines for Access: The staff of the Winston-Salem Regional Office is dedicated to making
public records in our custody readily available to the public for review and copying. We also have the
responsibility to the public to safeguard these records and to carry out our day-to-day program
obligations. Please read carefully the following before signing the form.
1. Due to the large public demand for file access, we request that you call at least a day in
advance to schedule an appointment for file review so you can be accommodated.
Appointments are scheduled between 9-00 a.m. and 3 00 p.m. Viewing time ends at 4:45
p.m. Anyone arriving without an appointment may view the files to the extent that time and
staff supervision are available.
2. You must specify files you want to review.
3. There is no charge for 25 copies or less If making more than 25 copies there is a charge of
2.5 cents per page. (A page refers to a "single impression". A double sided.copy is to be
counted as 2 pages.) Costs for electronic copies will vary depending on the media type
(diskette, tape, cd-rom), please see Receptionist for information regarding electronic copy
charges. Payment is to be made by check, money order, or cash (see Receptionist).
4. FILES MUST BE KEPT IN THE ORDER YOU RECEIVED THEM. Files may not be taken
from the office. No briefcases large totes etc are permitted in the file review area To
remove, alter, deface, mutilate, or destroy material in one of these files is a misdemeanor for
which you can be fined up to $500.00.
5. In accordance with General Statute 25-3-512, a $25.00 processing fee will be charged and
collected for checks on which payment has been refused.
6. The customer must present a photo ID, sign -in, and receive a visitor sticker prior to reviewing
files.
2
3
4
FACILITY NAME COUNTY
PR Ile �� �C� v r]'iuc PCyl`cSon
huc n u �,
C�03 �� lice v i Sa
5.
L-L-1 O
Signature and Name of Firm/Business Dafe
Please attach a business card to this form if available
�In
Time Out

ATF9
7
IbLua
O �
Mr. Willie Ramey
Kurz Transfer Products
4939 North NC Highway 150
Lexington, NC 27295
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
May 5, 2008
SUBJECT: Compliance Evaluation Inspection
Kurz Transfer Products WWTP
NPDES Permit Nos. NCO070637 and NCG050288
Davidson County
Dear Mr. Ramey:
Coleen H. Sullins, Director
Division of Water Quality
On April 15, 2008, Ms. Jenifer Carter of the Winston-Salem Regional Office conducted a Compliance Evaluation Inspection at
Kurz Transfer Products's Wastewater and Stormwater Discharge Facilities. Mr. Quentin Campbell, ORC, and Greg Dellinger,
Environmental, Health and Safety Manager, were present during the inspection. The inspection consisted of two parts: an on -
site inspection of the discharge systems and a review of facility files and self -monitoring data.
NCG050288
Three stormwater outfalls are monitored as required and records were complete. The Stormwater Pollution Prevention Plan is
adequate, though the site map needs to be updated to show that stormwater outfall #2 no longer exists. Secondary containment
is provided where required.
NC 0070637
A r view of the submitted self -monitoring data for the period of March 2007 through March 2008 revealed two pH limit
violations in September 2007 and March 2008 at outfall 002. Options to solve the problem are currently being discussed,
including capturing the discharge (less than 1'/2 gallons per day) and allowing it to evaporate off, or pumping the discharge to
the sand filter system. If the latter option is chosen please contact this office prior to proceeding. In either case, contact Ms.
Jenifer Carter once a solution is in place.
With respect to the administrative portion of the facility's self -monitoring program, no deficiencies were noted. The following
is a summation of the inspection.
A) Facility records (daily logs and maintenance records) are well organized and current.
B) The visual and audible alarm was tested and functioned properly.
C) Copies of the permit are kept on site and with the ORC.
D) The facility has no fecal limits, and no chlorine is added prior to either discharge point.
Should you have any questions please contact Jenifer Carter in our Winston-Salem Regional Office at [phone].
Sincerely,
c ✓�
Steve W. Tedder
Surface Water Regional Supervisor
Winston-Salem Regional Office
Division of Water Quality
attachment
cc: Quentin Campbell, ORC (3336 Beck's Church Rd; Lexington, NC 27292)
SWP-Central Files
WSRO Files
North Carolina Division of Water Quality 585 Waughtown Street; Winston-Salem, NC 27107 Phone [phone]
Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org Fax [phone]
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper

0/
United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 I NI 2 15I 11 NCO070637 111 121 08/04/15 117 18I CI "I SI 20III
Remarks
211 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I 1 1 _L I I I I I I I I I 116
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------------------- ----- Reserved ----------------------
67I 169 70 13 I 711 N I 721 N I 73Iu� I 174 751 Ill I I I 180
Section B: Facility Data
Name and location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
10:00 AM 08/04/15
05/05/01
Kurz Transfer Products
Exit Time/Date
Permit Expiration Date
4939 NC Highway 150 North
Lexington NC 27292
11:20 AM 08/04/15
09/05/31
Name(s) of Onsite Representative (s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Greg Dellinger///
Quentin Lee Campbell/ORC/910-357-5398/
Name, Address of Responsible OfficialMtle/Phone and Fax Number
Contacted
Willie Ramey 4939 NC Higghwayy 150 North Lexington NC
No
27292//336-397-1700/3363971705
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit N Flow Measurement Operations & Maintenance Records/Reports
Self -Monitoring Program 0 Facility Site Review Effluent/Receiving Waters Storm Water
Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Jenifer Car er WSRO WQ//336-771-5000/
r
Signature of Manage nt Q A Reviewer Agency/Office/Phone and Fax Numbers Date
f—O o
Lv
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

NPDES yr/mo/day Inspection Type
3I NCO070637 I11 121
08/04/15 117 18ICI
(cont.) 1
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
There are two outfalls monitored under this permit. Outfall 001 is from sand filter system, and 002 is boiler
blowdown discharge. Chlorine is not added to either system, negating the requirement for TRC monitoring.
There were no limits violations during the previous 12 months for which the this office has records at outfall
001.
ERM Environmental performs the semi-annual monitoring for outfall 002. Less than 1 1/2 gallons is
discharged daily at 002. There have been problems meeting the pH limit, so a solution is currently being
sought. Options being discussed are 1.) capturing the discharge and evaporating it off, or 2.) using a sump
pump to pum the discharge to the sand filter system.
***If the latter option is chosen, PLEASE CONTACT THIS OFFICE PRIOR TO PROCEEDING. Priority
should be given to avoid shocking the treatment system batches of high pH wastewater, so pumping as
frequently as possible will be important. If necessary, neutralization of the boiler blowdown water prior to
pumping may be necessary.***
Page # 2

J
Permit: NCO070637 Owner - Facility: Kurz Transfer Products
Inspection Date: 04/15/2008 Inspection Type: Compliance Evaluation
Permit
Yes
No
NA
NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
n
n
■
❑
Is the facility as described in the permit?
■
n
n
n
# Are there any special conditions for the permit?
n
■
n
n
Is access to the plant site restricted to the general public?
■
n
n
n
Is the inspector granted access to all areas for inspection?
■
n
n
n
Comment:
Record Keeping
Yes
No
NA
NE
Are records kept and maintained as required by the permit?
■
n
n
n
Is all required information readily available, complete and current?
■
n
n
n
Are all records maintained for 3 years (lab. reg. required 5 years)?
■
n
n
Are analytical results consistent with data reported on DMRs?
■
❑
❑
❑
Is the chain -of -custody complete?
■
❑
n
n
Dates, times and location of sampling
■
Name of individual performing the sampling
■
Results of analysis and calibration
■
Dates of analysis
■
Name of person performing analyses
■
Transported COCs
■
Are DMRs complete: do they include all permit parameters?
■
n
❑
n
Has the facility submitted its annual compliance report to users and DWQ?
■
n
n
n
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift?
n
n
■
n
Is the ORC visitation log available and current?
■
n
n
n
Is the ORC certified at grade equal to or higher than the facility classification?
®
n
n
n
Is the backup operator certified at one grade less or greater than the facility classification?
®El
n
n
Is a copy of the current NPDES permit available on site?
■
n
n
n
Facility has copy of previous year's Annual Report on file for review?
■
n
n
n
Comment:
Effluent Sampling
Yes
No
NA
NE
Is composite sampling flow proportional?
n
n
■
o
Page # 3

Permit: NCO070637 Owner - Facility: Kurz Transfer Products
Inspection Date: 04/15/2008 Inspection Type: Compliance Evaluation
Effluent Sampling
Yes
No
NA
NE
Is sample collected below all treatment units?
■
n
n
n
Is proper volume collected?
■
n
n
n
Is the tubing clean?
n
n
■
n
Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)?
n
n
■
n
Is the facility sampling performed as required by the permit (frequency, sampling type representative)?
■
n
n
n
Comment: ORC collects the samples and transports them in a a cooler with ice to R &
A Labs.
Upstream / Downstream Sampling Yes No NA NE
Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ n n n
Comment:
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? ■ n n n
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge n n ■ n
Judge, and other that are applicable?
Comment:
Septic Tank
Yes
No
NA
NE
(If pumps are used) Is an audible and visual alarm operational?
■
n
n
n
Is septic tank pumped on a schedule?
■
n
n
n
Are pumps or syphons operating properly?
■
n
n
n
Are high and low water alarms operating properly?
■
n
n
n
Comment: The septic tank is pumped out annually. Last pumped out in March 2007.
The chlorine contact chamber is pumped out at the same time.
Sand Filters (Low rate)
Yes
No
NA
NE
(If pumps are used) Is an audible and visible alarm Present and operational?
■
n
n
n
Is the distribution box level and watertight?
n
n
■
n
Is sand filter free of pending?
■
n
n
n
Is the sand filter effluent re -circulated at a valid ratio?
■
n
n
n
# Is the sand filter surface free of algae or excessive vegetation?
■
n
n
n
# Is the sand filter effluent re -circulated at a valid ratio? (Approximately 3 to 1)
■
n
n
n
Comment: Alternates beds weekly and recirculates approximately every 3 hours for
about 8 minutes.
Disinfection -Tablet
Yes
No
NA
NE
Page # 4

f
Permit: NC0070637
Inspection Date: 04/15/2008
Disinfection -Tablet
Are tablet chlorinators operational?
Are the tablets the proper size and type?
Number of tubes in use?
Is the level of chlorine residual acceptable?
Owner - Facility: Kurz Transfer Products
Inspection Type: Compliance Evaluation
Is the contact chamber free of growth, or sludge buildup?
Is there chlorine residual prior to de -chlorination?
Comment: The facility does not have fecal limits, so it does not chlorinate; therefore,
the total residual chlorine limit does not apply.
Yes No NA NE
oa■a
nn■o
nn■n
■nnn
nn■n
Page # 5

t
v R@�1V�D EN
• of R
JAN 3 12008
,con•Salem
regional Office
Performance Annual Report
I. General Information
FacilitylSystem Name: t.L LP
Responsible Entity: area j?'Q e r
J �
Person in Charge/Contact: igr 4 ��,� r JAN 2 9 2008
Applicable Permit(s): NO, C M b :3
Description of Collection System or Treatment Process:
II. Performance
Text Summary of System Perfonnance for Calendar Year ;2PQ �J
List (by month) any violations of permit conditions or other environmental regulations. Monthly
lists should include discussion of any environmental impacts and corrective measures taken to
address violations.
640 - �- 1v
w

1Jly UI wn ILI\ W"ILI Ii un �i i✓ vv+v
Etc.
III. Notification
State how this report has been made available to users or customers of the system and how those
users have been notified of its availability.
ZU[ Je) A'al,
IV. Certification
I certify under penalty of law that this report is complete and accurate to the best of my
knowledge. I further certify that this report has been made available to the users or customers of
the named system and that those users have been notified of its availability
�JQO,Dljs :�,x E4S ko�r,
Responsibk Person Date
Title
Entity

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
May 14, 2007
Mr. Willie Ramey
Kurz Transfer Products
4939 North NC Highway 150
Lexington, NC 27295
SUBJECT: Compliance Evaluation Inspection
Kurz Transfer Products WWTP
NPDES Permit No. NCO070637
Davidson County
Dear Mr. Ramey:
Alan W. Klimek, P.E. Director
Division of Water Quality
On April 19, 2007, Ms. Jenifer Carter of the Winston-Salem Regional Office conducted a Compliance
Evaluation Inspection at Kurz Transfer Products's Wastewater Treatment Facilities. Mr. Quentin Campbell,
ORC, was present during the inspection. The inspection consisted of two parts: an on -site inspection of the
treatment facility and a review of facility files and self -monitoring data.
A review of the submitted self -monitoring data for the period of March 2006 through February 2007 revealed
one pH limit violation in September 2006, which has been addressed separately through the Division's
monthly enforcement program.
With respect to the administrative portion of the facility's self -monitoring program, no deficiencies were
noted. The following is a summation of the inspection.
A) Facility records (daily logs and maintenance records) are well organized and current.
B) The sand filter visual and audible alarms were tested and functioned properly.
C) Copies of the permit are kept on site and with operator.
D) Since the facility has no fecal limits, so no chlorine is added.
Should you have any questions please contact Jenifer Carter in our Winston-Salem Regional Office at (336)
771-4957.
Sincerely,
Steve W. Tedder
Surface Water Regional Supervisor
Winston-Salem Regional Office
Division of Water Quality
attachment
cc: Quentin Campbell, ORC (3336 Beck's Church Rd; Lexington, NC 27292)
SWP-Central Files
AWSRO Files #
North Carolina Division of Water Quality 585 Waughtown Street; Winston-Salem, NC 27107 Phone [phone]
Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org Fax [phone]
An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper

United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 I NI 2 15I 31 NCO070637 ill 121 07/04/19 117 181CI 191 sl 20I
Remarks
21111111111111111111fllllllllllllllllllllllll111Ill
Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------------------------- Reserved ----------------------
67 l 169 701 41 711 NJ 721 N l 73 I I 174 751 I I I I I I l 80
W
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
08:20 AM 07/04/19
05/05/01
Kurz Transfer Products
Exit Time/Date
Permit Expiration Date
4939 NC Highway 150 North
Lexington NC 27292
08:35 AM 07/04/19
09/05/31
Name(s) of Onsite Representative (s)fTitles(s)/Phone and Fax Number(s)
Other Facility Data
Quentin Lee Campbell/ORC/910-357-5398/
Name, Address of Responsible Official/Title/Phone and Fax Number
Willie Ramey 4939 NC Higghwayy 150 North Lexington NC Contacted
No
27292//336-397-1700/3363971705
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit N Flow Measurement Operations & Maintenance 0 Records/Reports
Self -Monitoring Program E Facility Site Review Effluent/Receiving Waters
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Jenifer Cart r WSRO WQ//336-771-5000/
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Pr ious editions are obsolete.
n Vn i
UVId.].
Page # 1

NPDES yr/mo/day Inspection Type
3I NC0070637 I11 12I 07/04/19 I17 18N
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
Mr. Campbell is field parameter certified to run pH, DO, Temp and Total Residual Chlorine.
The Back-up ORC is Clyde Kivett, and Tim Waddel also serves as a back-up operator when necessary.
Page # 2

Permit: NCO070637 Owner - Facility: Kurz Transfer Products
Inspection Date: 04/1912007 Inspection Type: Compliance Evaluation
Permit
Yes
No
NA
NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
n
n
■
n
Is the facility as described in the permit?
■
n
n
n
# Are there any special conditions for the permit?
n
■
n
n
Is access to the plant site restricted to the general public?
■
n
n
n
Is the inspector granted access to all areas for inspection?
■
n
n
n
Comment:
Record Keeping
Yes
No
NA NE
Are records kept and maintained as required by the permit?
■
n
n
n
Is all required information readily available, complete and current?
■
n
n
n
Are all records maintained for 3 years (lab. reg. required 5 years)?
■
n
❑
n
Are analytical results consistent with data reported on DMRs?
■
n
n
n
Is the chain -of -custody complete?
■
❑
❑
n
Dates, times and location of sampling
■
Name of individual performing the sampling
■
Results of analysis and calibration
■
Dates of analysis
■
Name of person performing analyses
■
Transported COCs
■
Are DMRs complete: do they include all permit parameters?
■
n
n
n
Has the facility submitted its annual compliance report to users and DWQ?
■
n
n
n
(If the facility is = or > 5 MGD permitted Flow) Do they operate 24/7 with a certified operator on each shift?
n
n
■
n
Is the ORC visitation log available and current?
■
n
n
n
Is the ORC certified at grade equal to or higher than the facility classification?
■
n
n
n
Is the backup operator certified at one grade less or greater than the facility classification?
■
n
n
n
Is a copy of the current NPDES permit available on site?
■
n
n
n
Facility has copy of previous year's Annual Report on file for review?
■
n
n
n
Comment:
Operations & Maintenance
Yes
No
NA
NE
Is the plant generally clean with acceptable housekeeping?
■
n
n
n
Page # 3

Permit: NCO070637
Inspection Date: 04/19/2007
Owner - Facility: Kurz Transfer Products
Inspection Type: Compliance Evaluation
Operations & Maintenance Yes No NA NE
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Cl ❑ ■ ❑
Judge, and other that are applicable?
Comment:
Septic Tank Yes No NA NE
(If pumps are used) Is an audible and visual alarm operational? ❑ ❑ ■ n
Is septic tank pumped on a schedule?
■
n
n
n
Are pumps or syphons operating properly?
■
n
n
n
Are high and low water alarms operating properly?
■
n
n
n
Comment: The septic tank is pumped out annualy.
Sand Filters (Low rate)
u �� �
(71� ��#
Yes
'4.yi,�V w
No
NA
NE
(If pumps are used) Is an audible and visible alarm Present and operational?
4 —
■
❑
❑
n
Is the distribution box level and watertight?
❑
n
■
❑
Is sand filter free of ponding?
■
n
n
n
Is the sand filter effluent re -circulated at a valid ratio?
■
n
n
n
# Is the sand filter surface free of algae or excessive vegetation?
■
n
n
n
# Is the sand filter effluent re -circulated at a valid ratio? (Approximately 3 to 1)
■
n
n
n
Comment: Recirculated 8 minutes/2 hours.
Alternates between sand beds weekly
Disinfection -Tablet
Yes
No
NA
NE
Are tablet chlorinators operational?
❑
■
n
n
Are the tablets the proper size and type?
❑
❑
■
❑
Number of tubes in use?
Is the level of chlorine residual acceptable? ❑ ■ ❑ ❑
Is the contact chamber free of growth, or sludge buildup? ■ n n ❑
Is there chlorine residual prior to de -chlorination? ■ n n n
Comment: Since the facility does not have fecal limits, it does not chlorinate;
therefore, the residual chlorine limit does not apply.
Upstream / Downstream Sampling Yes No NA NE
Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ ❑
Comment:
Effluent Sampling Yes No NA NE
Page # 4

Permit: NCO070637
Inspection Date: 04/19/2007
Effluent Sampling
Is composite sampling flow proportional?
Is sample collected below all treatment units?
Is proper volume collected?
Is the tubing clean?
Owner - Facility: Kurz Transfer Products
Inspection Type: Compliance Evaluation
Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)?
Is the facility sampling performed as required by the permit (frequency, sampling type representative)?
Comment: Mr. Campell collects the samples and then transports them in a cooler on
ice to R & A Labs.
Effluent Pipe
Is right of way to the outfall properly maintained?
Are the receiving water free of foam other than trace amounts and other debris?
If effluent (diffuser pipes are required) are they operating properly?
Comment:
❑ ❑ ■ ❑
■nnn
■nnn
0 0 M 0
nn■o
■ n n n
■nnn
■nnn.
nn■o
Page # 5

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
January 18, 2006
Mr. Willie Ramey, EHS Manager
Kurz Transfer Products, LP
3200 Woodpark Boulevard
Charlotte, North Carolina 28206
SUBJECT: Sewer System Capability
Kurz Transfer Products
4939 North NC Hwy #150
Lexington, NC
Davidson County
Dear Mr. Ramey:
This correspondence is in regard to your letter of January 18, 2006.
The permit (NC070637) for the domestic waste treatment system at this site was most
recently issued on July 28, 2004. The permit authorizes the discharge of 1500 gallons per
day of treated domestic wastewater and establishes other limitations that the facility must
meet. A compliance inspection on December 1, 2005 indicated that the facility was
meeting all the limits.
Your letter indicates that the daily total of employees at this facility would increase from
49 to 57. The treatment plant is capable of handling the additional domestic wastewater
without any impact to its operation. This letter can be used to request approval of the
addition by Davidson County Zoning Department.
If you have any questions on this response do not hesitate to contact me at 336-771-4608,
extension 282.
Sincerely,
h �
Steve Mauney
Environmental Engineer
Cc WSRO
Davidson County Zoning
Davidson County Health Dept.
SWP-Central Files
oe Carolina
NNaturally
North Carolina Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 Phone [phone] Fax [phone]
Internet: h2o.enr.state.nc.us
An Equal Opportunity/Affirmative Action Employer — 50% Recycled110% Post Consumer Paper

cc: Permits and Engineering
Technical Support Branch
County Health Dept.
Central Files
WSRO
SOC PRIORITY PROJECT: Yes No X
If Yes, SOC No.
To: Permits and Engineering Unit
Water Quality Section
Attention: ,Susan Wilson
Date: October 6, 1995
NPDES STAFF REPORT AND RECOMMENDATION
County Davidson
Permit No. NCO070637 (002)
PART I - GENERAL INFORMATION
1. Facility and Address: Piedmont Converting, Inc.
Rt. 4, Box 4187
Lexington, N.C. 27292
2. Date of Investigation: September 21, 1995
3. Report Prepared by: Abner Braddy
4. Persons Contacted and Telephone Number: Mr. John Ilisco
Ms. Rhonda Johnson [phone]
5. Directions to Site: From Winston-Salem, travel N.C. Hwy 150
south. The facility is located on the right side of N.C.
150, one mile south of Hampton Road, S.R. 1485.
6. Discharge Points(s), List for all discharge points:
Latitude: 350 54' 47" Longitude: 800 19' 50" (001)
350 54' 50" Longitude: 800 19' 58" (002)
U.S.G.S. Quad No. D17NE U.S.G.S. Quad Name Welcome
7. Site size and expansion area consistent with application?
Yes No If No, explain: No site size asked for, nor
given, in application.
8. Topography (relationship to flood plain included): The
facility is located on level ground, above any flood plain.
9. Location of nearest dwelling: None within 1000'.

10. Receiving stream or affected surface waters: U.T. to Reedy
Creek
a. Classification WS IV
b. River Basin and Subbasin No.: 03-07-04 Yadkin
C. Describe receiving stream features and pertinent
downstream uses: Reedy Creek becomes tributary to the
Yadkin River approximately 2.5 miles below this
discharge. Captain Stevens Restaurant (NC0059218)
discharges into an U.T. that joins Reedy Creek just
above Piedmont Converting's discharge point.
Part II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. a. Volume of Wastewater to be permitted: J_,J g.p.d.
(Ultimate Design Capacity)
b. What is the current permitted capacity of the Waste
Water Treatment facility? N.A.
C. Actual treatment capacity of the current facility
(current design capacity)? N.A.
d. Date(s) and construction activities allowed by previous
Authorizations to Construct issued in the previous two
years. None
e. Please provide a description of existing or
substantially constructed wastewater treatment
facilities; N.A., boiler blowdown
f. Please provide a description of proposed wastewater
treatment facilities. None
g. Possible toxic impacts to surface waters: None known.
h. Pretreatment Program (POTWs only): N.A.
in development approved
should be required not needed
2. Residuals handling and utilization/disposal scheme:
N.A.
a. If residuals are being land applied, please specify DEM
Permit No.
Residuals Contractor
NPDES Permit Staff Report
Version 10/92
Page 2

Telephone No.
b. Residuals stabilization: PSRP PFRP
Other
C. Landfill:
d. Other disposal/utilization scheme (Specify):
3. Treatment plant classification (attach completed rating
sheet). 1
4. SIC Code(s): 275
Primary 1 Secondary
Main Treatment Unit Code: 0 0 0 s 0
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grant
Funds or are any public monies involved. (municipals only)?
N.A.
2. Special monitoring or limitations (including toxicity)
requests: None
3. Important SOC, JOC or Compliance Schedule dates: (Please
indicate) N.A.
Date
Submission of Plans and Specifications _
Begin Construction
Complete Construction
4. Alternative Analysis Evaluation: Has the facility evaluated
all of the non -discharge options available. Please provide
regional perspective for each option evaluated. N.A.,
boiler blowdown.
Spray Irrigation:
Connection to Regional Sewer System:
Subsurface:
Other disposal options:
5. Other Special Items:
NPDES Permit Staff Report
Version 10/92
Page 3

PART IV - EVALUATION AND RECOIDEENDATIONB
The Region recommends approval of the renewal request.
Signature of rep repar
Water Quality Regional Stiplervisor
0-
Date
NPDES Permit Staff Report
Version 10/92
Page 4

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RA
TING SCALE FOR CLASSIFICATION OF WATER POLLUTION C_,, . ROL SYSTEMS
Name of Facility:
Owner or Contact Person: /�
Mailing Address:
County: 'i sl' Telephone:
New Facility Existing Facility
Present Classification, No per. No.W Health DepLPer No.__.
NPDES Per. No. NC00
Rated / / Telephone: �? fG--r�Date: .9
R �' Health Dept Telephone:
Reviewed by: yG —
_ - Regional Office Telephone:
Central Office Telephone:
71, Telephone' lJy
ORC: ���� �%' A'" f' Gradspray Irrigation Land Application
Check Classification(s): _ Subsurface __ IV Total Points:
Wastewater Classification: (Circle One)
------------------- ------_ — ..... •ne •�i *.rrcr:RAI PART
AND
SPRAY 1RRIGATtON CLASSFICATON
SLESURFACE CL SSI AT10N (check as units that apply)
(dwck aN units that apply) 1._.___-PrelimMary treatment (detWtion no. 32 )
1_ septic tanks , d900n*
2 —PUMP tanks 3- septic tanks
s_ _siphon a pump -dosing "am 4- pump tanks
4- sand fitters S- PUMPS
S- _grease traphnteroaptor S aend filters
6- oA/water separator-y.grease traplinterceptor
7 _grsoy subsurface treatment and disposal: 8—oil/water separators
a. _pressure subsurface treatment and d''a ",W* g- —disinfection
10 _chemical addition for nutrienUalgse oontrd
11 rxay irrigation of wastewater
of those C* mnents
in addition to the above eisssltiesttons.
pretreatment of wssts *actor In
wi h cans approP isle duaPoce tificatho�tl
.
be rated using the point rating system and will require an op
LAND APPMATiOaTtESIDUALS CLASSIFICATION (Applies onty to permit holder) slit.
Land application ofbiosoiids, residuals or contaminated sobs on a designated
'-------— — — — — — — — — — — — — — — — — — — ------------------------ —
WASTEWATER TRFATme rr FACILITY a ASS1FICAT
lCN ems shall be assigned a Class 1 cfassMication, t�IItt:SS the lbw Is ofa significant quantity or tits tethnoiogY Is unusually
The 1ol{owing cyst -cbybasis: (Check K Appropriate)
complex, to require consideralion by the Commission on • case�y um and disposal:
aler Separator Systems consisting ony d physical separation. pumps m sand fillers, disW*cl on
1 Septic Tank1Sand Filter Systems consisting only of septic tanks, dosing epparalus. Pu P;.
and direct discharge: d fiminery treatment. lagoons, pumps. disinfed'ion, necessary chemical treatment far
s. _Lagoon Systems consisting only Pro
algae or nutrient control, and deed discharge: carbonadsorption, disinfection
4 Closed -loop Recycle Systems; of oiVwater separators, pumps. air-s1r'►pping,
S. _Groundwater Reme9iation Systems consisting only
and dam' to surface waters:
g Aquaculture operations with discharge
7 _Water Plant sludge handling and back -wash water treatment:
e _Seafood processing consisting d screening and disposal. 1111 be
wi
g. _Single-family discharging systems. wlth the exceptt of ih �ysTm�ismnot being •adequate yy operated or maintained. Suds
1999 or N upon Inspection by the Division. h is fou
systems will be notdied ct the classification or rectassilication by the Commission, in writing.

State of North Caroli
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
July 24, 1995 N.G, )c _
JUU 2 7 1995
John Ilisco, Product Manager
Y.��Itn
Piedmont Converting, Inc.
Route 14, Box 4187� ;Tonal Office
Lexington, North Carolina 27292
Subject: NPDES Permit Modification
Piedmont Converting
Application Number NCO070637
Davidson County
Dear Mr. Ilisco:
This is to acknowledge receipt of the following documents on July 13, 1995:
Application Form,
Engineering Proposal (for proposed control facilities),
Request for permit modification,
Application processing fee of $ 400.00,
Other: (MSDS sheets for water treatment)
This application has been assigned to Susan Wilson (919/733-5083, ext. 555) of the Permits and Engineering Unit
for review. You will be advised of any further comments, recommendations, questions or other information
necessary for the review of the application.
I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and
recommendations regarding this discharge.
This permit modification is for the addition of a designated Outfall 002, which consists of boiler blowdown water
from the existing steam boilers.
If you have any questions regarding this application, please contact me at the number listed above
Sincerely,
4 WYL
Susan A. Wilson
Environmental Engineer
cc: Winston-Salem Regional Office
Permit Application File
P.O. Box 29535, Raleigh, North Carolina 27626-0535
An Equal Opportunity Affirmative Action Employer
ASSIGNED TO.�_ �
DUE DATE.=� �.� ..
Telephone [phone] FAX [phone]
50% recycled/ 10% post -consumer paper

PIEDMONT CONVERTING, INC. a
July 7, 1995
Mr. Dave Goodrich
NC Department of Environment, Health
and Natural Resources
Division of Environmental Management
NPDES Group - Permits & Engineering
P.O. Box 29535
Raleigh, NC 27626-0535
Re: Outfall Addition to Permit No.# NCO070637
Dear Mr. Goodrich:
Enclosed please find a SHORT FORM C application filled out for an additional outfall to the
existing outfall permit referenced above, as well as the appropriate fee and site map.
I have conferred with Ms. Susan Wilson on this matter and she was most helpful in providing
guidance and information on correct procedures to follow. After talldng with Susan about this
additional outfall she agreed that it was really an insignificant discharge but that we should still go
forward with the addition to our present permit.
It was thought helpful by Ms. Wilson to give some further explanation. Hence, the reason we are
applying for this additional outfall is to cover our condensate/blow down on our two steam
boilers. We are required to blow down our boilers once a shift, five days a week, for a few
minutes. This really amounts to less than one and a half gallons per week as stated in the
application.
I have also submitted copies of the MSDS sheets for the additives that go into treating our
boilers. I trust that all will be in order for this addition to our present outfall permit.
Your help in this matter is greatly appreciated. If you have any further concerns please contact
me.
Sincerely yours,
Piedmont C nv 'ng, C.
Jo isco GO
Pro uc i n Manager
cc: David McDaniels, Aquaterra
Ms. Susan Wilson
David Shipman
Route 14, Box 4187, Lexington, NC 27292 • Telephone [phone]

W1V50�
Z
C
N. C. DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT, P. O. BOX 29535, RALEIGH, NC 27626-0535
Q
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM C
�C�
Q
0 2
To be filed only by persons engaged in manufacturing and mining
Do not attempt to complete this form before reading the accompanying instructions
Please print or type
1. Name, address, location, and telephone number of facility producing discharge
A. Name PIEDMONT CONVERTING, INC.
B. Mailing address:
1. Street address 4939 N. NC HWY 150
2. City LEXINGTON 3. State NORTH CAROLINA
4 County DAV I DS N 5 �, 27292
C Location:
1. Street 4939 N. NC HWY 150
2. City LEXINGTON 3. County DAVIDSON
ui
4. State NORTH CAROL I NA
D. Telephone No. 910-764-4128
Area 910
Code
2. SIC
:moo =-
(Leave blank)
_
3. Number of employees 34
If all your waste is discharged into a publicly owned waste treatment facility and to the best of your knowledge
you are not
required to obtain a discharge permit, proceed to item 4. Otherwise proceed directly to item 5.
4. , -- If you meet the condition stated above, check here ❑ .and supply the information asked for below. After completing
these items, please complete the date, title, and signature blocks below and return this form to the proper reviewing
office without completing the remainder of the form.
A. Name of organization responsible for receiving waste
B. Facility receiving waste:
1. Name
2. Street address
3. City 4. County
5. State 6. 21P
5. ❑X Principal product, ❑ raw material (Check one HOT STAMPING FO I L
6. Principal process: PRINTING PRESSES (ROTOGRAVURE)
7_ Maximum amnnntnrnrinrin I nrniinrF.,..,.a,.—A r. .a.r -I
Basis
Amount
1-99
1
100-199
2
200-499
3
500-999
4
1000-4999
5
5000-9999
6
10,000-
49,999
7
50,000 or
more
8
A. Day
B. Month
440
C. Year
8. Maximum amount of principal product produced or raw material consumer reported in item 7, above, is measured in
(Check one)
A. ❑pounds B. ❑ tons C ❑ barrels D. ❑bushels
E. ❑ square feet F. ❑ gallons G. ❑ pieces or units H 0 other, specify ROLL S

9. (a) Check here if discharge occurs all year Qx , or
(b) Check the month(s) discharge occurs:
1. njanuary 2. February 3. FjMarch 4. April 5. May 6 June
7. ❑ July 8. August 9. September 10. October 11. November
12. December
(c) Check how may days per week: 1.Ell 2. 2-3 3 QX 4-5 4. ❑ 6-7
10. Types of waste water discharged to surface waters only (check as applicable).
Discharge per operating day
Flow, gallons per operating day
Volume treated before discharging
(percent)
A. Sanitary, daily average
B. Cooling water, etc. daily average
12' GALLONS
C. Process water, daily average
D. Maximum per o erating day for
total dischar FalIl es
11. If any of the three types of waste water identified in item 10, either treated or untreated, are discharged to places
other than surface waters, check below as applicable.
A. Municipal sewer system gpd
B. Underground well �d
C. Septic tank Sod
D. Evaporation lagoon or pond eod
E. Other, specify_ god
12. Number of separate discharge points:
A. ❑ 1 B. ❑X 2-3 C. 4-5 D. 6 or more
14. . Name of receiving water or
DRY DITCH/REEDY CREEK
15. Does your discharge contain or is it possible for your discharge to contain one or more of the following
substances added as a result of your operations, activities, or processes: ammonia, cyanide, aluminum, beryllium,
cadmium, chromium, copper, lead, mercury, nickel, selenium, zinc, phenols, oil and grease, and chlorine (residual).
A. QX Yes B. ❑ No
I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief
such information is true, complete, and accurate.
J14-7 SiA0- <-t—
Printed name of Person Signing
Title
'7 g
Date Applic lion ed
Si tore of Applicant
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement
representation, or certification in any application, record, report, plan, or other document files or required to be maintained
under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies,
tampers with, or knowly renders inaccurate any recording or monitoring device or method required to be operated or
maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article; shall
botbe ,h. lty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by
( 8 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5
years, or both, for a similar offense.)

I
I
I
I
I
I
I
I
I
I
I
I
Property Warehouse
Line
�1 Loading
Dock
500 Gallon AST
i (Propane) _
i
-------------
Storage
Building
Drum Storage Area
(Virgin Raw Material!
Trash Dumpster
\Compactor -
Loading
Dods -
Double
Gate
Transformer
W
�J0
��011
G\1e
Goe
,4 Chain Link �
Fence
X � i
Thermal Oxidizer / i
$ Stack
al `AST i
(p e)
Gravel
i
i
<0 Outfall 1 Outfall 2
Drum Storage Area
(Virgin Raw Materials $
Liquid Hazardous Waste)
Open Dock
Area
500 Gallon AST
(Hot Process Oil)
250 Gallon AST
(Hot Process Oil)
(Elevated)
^/-Transformer
rm ,
0 r@
9
Fy
T
Grass \
4000 Gallon USTs (Ethanol)
4000 Gallon UST (Methyl Ethyl Ketone)
4000 Gallon UST (Isopropyl Al ohoQ
3000 Gallon UST (Toluene)
3000 Gallon UST (Ethyl Acetate)
000 Gallon UST (Cyclohexanone)
4Pro
ConcreteGravel
EMBANKMENT
nker Unloading Areas000
Gallon UST iI
(#2 Fuel Oio
�- Waste Water
\\ Treatment
Double
Gate
1 �
► FUVIAPel 4%) `
Oat now.
i SZ- Ike
14 fo�uo(J-5- (1/6) oloa� enihc4&y,vU-- V/
i
Reedy Creek ----------____-
4n.
N.wr�.w.aCIUMTerra
anainaarina. inc.tt®
A GREAT LAKES CHEMICAL CORPORATION COMPANY
Author Drawing Layers Dmte
EVC 54003-1 0,1 3-28-95
Job No. Revision Figure scale
5400300 6-1-95 2 V = 80'
Title
Site Map
I Project Piedmont Converting, Inc. I
Lexington, North Carolina
Legend
N PDES Permitted
_Outfall 001
® Storm Water Grate Inlet
- - Outfall Flow Direction
Storm Water Flow
NPDES Outfall Flow Direction

UNITED STATES POSTAL SERVICE
First -Class Mail
Postage & Fees Paid
USPS
Permit No. G-10
• Sender: Please print your name, address, and ZIP+4 in this box •
NCDENR.
585 Waughtown Street RECEIVED
Winston-Salem, NC 271 7
N.C.Dept. of ENR
JUL 0 72014
Winst,fi-Salem
Regional Office

■ Complete items 1, �, and 3. Also complete
item 4 if Restricted'Delivery is desired.
■ Print your name and address on the reverse
so that we can return the card to you.
■ Attach this card to the back of the mailpiece,
or on the front if space permits.
Article Addressed to:
Mr. Greg Dellinger, EHS Manager
Kurz & Partners, LP
4939 NC Highway 150 North
Lexington, NC 27295
A.
X ❑ Agent
❑ Addresse,
B. Received by(Printed Na e) C. Date of Deliver
7-3 -(q
D. Is delivery address different from item 1? ❑ Yes
If YES, enter delivery address below: ❑ No
3. Serv' Type
ertified Mail ❑ Express Mail
❑ Registered ❑ Return Receipt for Merchandisi
❑ Insured Mail ❑ C.O.D.
4. Restricted Delivery? (Extra Fee) ❑ Yes
^~ 7011 1570 0001, 8546 3757 �P
__ 30 /UO V -a