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HomeMy WebLinkAboutNC0045292_Regional Office Historical File Pre 2016DEC U 2 2015 , . i 1ston-Salem Regional Office Water Resources ENVIRONMENTAL QUALITY November 30, 2015 Tonya A. Mann, Utilities Director City of Graham Graham -Mebane WTP PO Drawer 357 Graham, NC 27253 PAT MCCRORY Governor DONALD R. VAN DER VAART Secretary S. JAY ZIMMERMAN Director Subject: Acknowledgement of Permit Renewal Application No. NCO045292 Graham -Mebane WTP Alamance County Dear Permiee: The Water Quality Permitting Section has received your permit renewal application on November 24, 2015. A member of the NPDES Unit will review your application. They will contact you if additional information is required to complete your permit renewal. Per G.S. 150B-3 your current permit does not expire until -permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. Please respond in a timely manner to requests for additional information necessary to complete the permit application. If you have any additional questions concerning renewal of the subject permit, please contact Wren Thedford at 919-807-6304 or wren.thedford@ncdenr.gov. Sincerely, W rem. -Fkzd f o-ro • Wren Thedford Wastewater Branch cc: Central Files Winston Salem Regional Office, Water Quality Regional Operations Section NPDES Unit State of North Carolina I Environmental Quality I Water Resources 1617 Mail Service Center I Raleigh, North Carolina 27699-1617 919-807-6300 Tity of &a4am P. O. Drawer 357 201 South Main Street Graham, North Carolina 27253 Tel: (336) 570-6700 / Fax: (336) 570-6703 RECEIVEDMENRUDWR NOV 2 4 2015 water Quality Per+nittinp Sectlort November 17, 2015 RECEIVED Mr. Tom Belnick, Supervisor N.C.Dept. of ENR NCDEQ \ DWR DEC 0 2 C Point Source Permitting 15 Winston-Salem 1617 Mail Service Center FReqional Office Raleigh, NC 27699-1617 RE: Renewal for NPDES Permit No. NCO045292 City of Graham, Alamance County Dear Mr. Belnick: The City of Graham request renewal for NPDES Permit No. NCO045292 for the operation of Water Plant residuals lagoons at the Graham -Mebane Water Treatment Plant. Please find enclosed the following required items in the City's application package. This cover letter and two copies. 2. The original and two copies of the signed application including facility location map and process schematic. 3. Three copies of Authorized Representative delegation letter. 4. One signed original and two copies of the narrative description of the Sludge Management Plan for the facility. Please call me at 336.570.6721 if you have any questions or need additional information regarding this application package. Sincerely, Tonya A. Mann Utilities Director Cc: Frankie Maness, Manager, City of Graham PPPPPP' NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number INCO045292 If you are completing this form in computer use the TAB key or the up - down arrows to move from one field to the next. To check the boxes, click your mouse on top of the box. Otherwise, please print or type. 1. Contact Information: Owner Name City of Graham Facility Name Graham -Mebane Water Treatment Plant ECEIVED/DENR/DWR Mailing Address P.O. Drawer 357 Nn V -.-�� o 4 2015 City Graham water Quality State / Zip Code NC, 27253 Permfning Seatlon Telephone Number (336)570-6721 Fax Number (336)513-5502 e-mail Address tmann@cityofgraham.com 2. Location of facility producing discharge: Check here if same as above ❑ Street Address or State Road 1824 U.S. Hwy 70 City Mebane State / Zip Code County NC, 27302 Alamance 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name City of Graham Mailing Address City State / Zip Code Telephone Number Fax Number 4. Ownership Status: Federal ❑ P.O. Drawer 357 Graham NC, 27253 (336)570-6721 (336)513-5502 State ❑ Private ❑ Page 1 of 3 Version 5/2012 prpp, NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants 5. Type of treatment plant: ® Conventional (Includes coagulation, flocculation, and sedimentation, usually followed by filtration and disinfection) ❑ Ion Exchange (Sodium Cycle Cationic ion exchange) ❑ Green Sand Filter (No sodium recharge) ❑ Membrane Technology (RO, nanoiiltration) Check here if the treatment process also uses a water softener ❑ 6. Description of source water(s) (i.e. groundwater, surface water) Surface Water, Graham -Mebane Lake 7. Describe the treatment process(es) for the raw water: Coagulation, Flocculation, Sedimentation, Filtration, and Disinfection S. Describe the wastewater and the treatment process(es) for wastewater generated by the facility: Wastewater consist of filter backwash, filter rewash, and settleable solids removed from the sedimentation process. Wastewater is dischrged into three (3) 500,000 gallon lagoons, solids settle & clear water discharged to receiving stream. 9. Number of separate discharge points: 1 Outfall Identification number(s) 001 10. Frequency of discharge: Continuous ❑ Intermittent If intermittent: Days per week discharge occurs: 7 Duration: 45 min. Backwash, 15 min rewash, 60 min sludge collection. 11. Plant design potable flowrate 12 MGD Backwash or reject flow 0.275 MGD 12. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): Back Creek 13. Please list all water treatment additives, including cleaning chemicals or disinfection treatments, that have the potential to be discharged. Alum / aluminum sulfate No Page 2 of 3 Version 5/2012 NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants Iron sulfate / ferrous sulfate Yes Fluoride Yes Ammonia nitrogen / Chloramines Yes Zinc -orthophosphate or sweetwater CP1236 No List any other additives below: Polymer, Sodium Hypochlorite, Sodium Hydroxide, Corrosion inhibitor, Powdered Activated Carbon. 14. Is this facility located on Indian country? (check one) Yes ❑ No 15. Additional Information: Provide a schematic of flow through the facility, include flow volumes at all points in the water treatment process. The plan should show the point[s] of addition for chemicals and all discharges routed to an outfall [including stormwater]. Solids Handling Plan 16. NEW Applicants Information needed in addition to items 1-15: New applicants are highly encouraged to contact a permit coordinator with the NCDENR Customer Service Center. Was the Customer Service Center contacted? ❑ Yes ❑ No Analyses of source water collected Engineering Alternative Analysis Discharges from Ion Exchange and Reverse Osmosis plants shall be evaluated using a water quality model. 17. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Tonya A. Mann Utilities Director Printed name of Person Signing Title of Applicant North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 3 of 3 Version 5/2012 Process Schematic Graham -Mebane WTP Process Schematic Olh-8/05) Raw Pumps Design Cap. 12 MGD 3 x 6.0 MGD Avg. Production 4.5 MGD 1 x 3.0 Built 1976 Intake Expanded 2001-03 f vf,5t0,. s-1c/q-4!! � Inclined NaOH Pl- PAc- E- E— NaOH Sedimentation Co/%don Weirs (ea.,flt.) < - E•- 1000 KW Aux GenSet Sedimentation Full Site CapaO Graham -Mebane Lake 650 ac-250 Bil gal Polymer (oat) r Flocculator I�mNO. o t Ectric ; NaOCI (opt) Polymer V' Flash Miter Flocculator r i CT NaOH NaDCI HlSiF¢ 73.0 Finished Pumps MG 3.0 MG 3 x 4.0 MGD-Graham AmmcNtq 2 x 2.5 -Mebane 1 x 3.5 - Mebane I NaoCl Finished Water Storage , � Ammonia Ammonia(opt) NaOCI I Supernate to Back Creek Sludge to Land Application B/W & Sludge Lagoons 0.5 MG each DENR 3800 (Revised 9-97) Side B Public Water Supply Section (Review 9-00) Elev. Tank Dist. Svstem Ttty of (r a4ttm P O. Drawer 357 201 South Main Street Graham, North Carolina 27253 Tel: (336) 570-6700 / Fax: (336) 570-6703 November 2, 2015 ,lay Zimmerman, Director NCDEQ, Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Dcar Mr. Zimmerman: In compliance with permitting requirements all applications, reports, or information submitted to the Director are to be signed by the City Manager or his duly authorized representative. Additionally regulations state that if a duly authorized representative is designated, it must be done in writing to the Director by the City Manager. By this letter, the City of Graham is notifying the Division of Water Quality that this authority to sign as "Permittee" is given to the individual holding the position of Utilities Director. The individual currently in this position is Tonya A. Mann. In the event the position becomes vacant, the City Manager will sign until the position is filled. This authority is given for the following permits currently issued to the City of Graham. NPDES Permit # NCO045292 (Graham -Mebane Water Treatment Plant) NPDES Permit # NCO02121 1 ( Graham Wastewater 'Treatment Plant) Permit # NCG110021 (Wastewater Treatment Plant Stormwater) Permit # WQ0003824 (Land Application) Permit # WQCS00065 (Collection System) If you have any questions, please call me at 336.570.6700 or write to my attention to the address above. Sincerely, Frankie Maness City Manager Cc: NPDES Print Source Unit PERCS Unit Stormwater and General Permits Unit Aquifer Protection Section RESIDUALS MANAGEMENT PLAN GRAHAM-MEBANE WATER TREATMENT PLANT NPDES PERMIT No. NCO045292 The Graham -Mebane Water Treatment Plant uses three 500,000 gallon lagoons to settle and store the periodic discharge of residuals from the water treatment process. Two lagoons have earthen sides with concrete bottoms and one has concrete sides and earthen bottom. The supernatant is discharged to Back Creek in accordance with our current NPDES Permit. The Ferric residuals are removed at approximate four to six month intervals. The City has a contract with Synagro, Inc. to remove the residuals from the lagoons. The residuals are pumped into 6500 gallon tanker trucks and hauled off to be land applied. The City has its own farm and operates a land application program in accordance with our Non -Discharge Permit, WQ0003824. There are currently 58.2 acres permitted for land application. The Ferric Residuals are surface applied and co -mingled on the fields with the BioSolids generated from the City's Wastewater Treatment Facility in accordance with the permit restrictions. A fescue cover crop is maintained on the fields and is harvested and used for cattle feed. Fields are maintained and crops harvested in accordance with the permit requirements. Nutrient and metal loadings and application rates are calculated and reported in accordance with WQ0003824 requirements. All land application activities are performed in accordance with the WQ0003824 Non -Discharge Permit requirements and EPA 40 CFR Part 503 federal regulations. . Tonya A. Mann Utilities Director City of Graham ppppppp �� NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary May 28, 2015 Mr. Victor R. Quick City of Graham P.O. Drawer 357 Graham, NC 27253 Subject: Compliance Evaluation Inspection NPDES Permit No. NCO045292 Graham -Mebane Water Treatment Plant Alamance County Dear Mr. Quick: Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Graham -Mebane WTP in Alamance County on May 27, 2015. Tonya Mann, Operator in Responsible Charge (ORC), and Mike Champion, Lab Supervisor, were present during the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit became effective August 1, 2011 and expires May 31, 2016. A copy of the current permit was available for review during the inspection. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from January 2014 through March 2015 showed no violations of permit limits. All monitoring appears to have been performed per the frequencies specified in the permit. 3. Laboratory Mike Champion operates the lab for the facility. He monitors the following parameters on site: total residual chlorine, pH, and temperature. The City of Graham WWTP Laboratory analyzes turbidity, total phosphorus, and total suspended solids samples. Meritech, Inc. handles Total Iron, Total Fluoride, Total Copper, Manganese, Total Nitrogen, and Whole Effluent Toxicity. Aluminum monitoring is only required if alum is used as part of the treatment process, and the facility recently switched from alum to ferric sulfate. 4. Flow Measurement The operator calculates the effluent flow from the wastewater lagoons to be equal to the flow used during backwashing. The backwashing flow is metered. 450 West Hanes Mill Road, Suite 300, Winston-Salem, NC 27105 Phone: 336-776-98001 Internet: www.ncwater.org An Equal Opportunity 1 Affirmative Action Employer — Made in part by recycled paper 5. Sludge Handling Disposal . Sludge disposal is handled by Synagro, Inc. Alum residuals are land applied on City of Graham property under permit number WQ0003824. Synagro last removed 430,000 gallons of sludge on May 8, 2014. Records of sludge removal are maintained with the facility records and reports. The lagoons are cleaned out on a regular schedule: #1 every year, #2 every other year, and #3 every 5 years. 6. Operations & Maintenance No issues were noted with respect to facility operation and maintenance. The daily operations and maintenance information is well organized. Maintenance activities include the addition of caustic soda if necessary, sludge removal from lagoons, and mowing around the lagoons. Back -Up ORC is James Aiken. 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs approximately every 2 to 4 days. The treatment process of the filter backwash water consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2 in series. The filter backwash is dechlorinated with Captor prior to its discharge to the lagoons. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. Lab data, chain of custody reports, equipment calibration sheets and Discharge Monitoring Reports are very well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. The facility was found to be in compliance with NPDES Permit No. NC0045292. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 776-9800. Sincerely, Sherri V. Knight, P.E. Assistant Regional Supervisor Water Quality Regional Operations Section Division of Water Resources cc: WSRO Central Files ppppppp- United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 2 15 1 3 I NCO045292 111 121 15/05/27 I17 18 L CJ 19 L G 20I 21111111 111111111111111111 1 111111 11111111111 r6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------------Reserved---------- 67 70I_ 71 I I 72 LI N1 ( 73I I 174 75I I I I I I I I80 _ Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:OOAM 15/05/27 11/08/01 Graham / Mebane WTP 1824 US Hwy 70 Exit Time/Date Permit Expiration Date Mebane NC 27302 11:OOAM 15/05/27 16/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Tonya Ane' Mann/ORC/336-578-3264/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC 272530357//336-570-6700/3365135502 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & MaintenancE Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336-'A� ;j pg/aD'S 4. dlX,4 -7-4-q&)o Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/mo/day Inspection Type (Cont.) 31 N00045292 h 1 121 15/05/27 117 18 ICI Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective August 1, 2011 and expires May 31, 2016. A copy of the current permit was available for review during the inspection. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from January 2014 through March 2015 showed no violations of permit limits. All monitoring appears to have been performed per the frequencies specified in the permit. 3. Laboratory Mike Champion operates the lab for the facility. He monitors the following parameters on site: total residual chlorine, pH, and temperature. The City of Graham WWTP Laboratory analyzes turbidity, total phosphorus, and total suspended solids samples. Meritech, Inc. handles Total Iron, Total Fluoride, Total Copper, Manganese, Total Nitrogen, and Whole Effluent Toxicity. Aluminum monitoring is only required if alum is used as part of the treatment process, and the facility recently switched from alum to ferric sulfate. 4. Flow Measurement The operator calculates the effluent flow from the wastewater lagoons to be equal to the flow used during backwashing. The backwashing flow is metered. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are land applied on City of Graham property under permit number WQ0003824. Synagro last removed 430,000 gallons of sludge on May 8, 2014. Records of sludge removal are maintained with the facility records and reports. The lagoons are cleaned out on a regular schedule: #1 every year, #2 every other year, and #3 every 5 years. 6. Operations & Maintenance No issues were noted with respect to facility operation and maintenance. The daily operations and maintenance information is well organized. Maintenance activities include the addition of caustic soda if necessary, sludge removal from lagoons, and mowing around the lagoons. Back -Up ORC is James Aiken. 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs approximately every 2 to 4 days. The treatment process of the filter backwash water consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2 in series. The filter backwash is dechlorinated with Captor prior to its discharge to the lagoons. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. Lab data, chain of custody reports, equipment calibration sheets and Discharge Monitoring Reports are very well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. Page# ppppppp- Permit: NCO045292 Inspection Date: 05/27/2015 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ N ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Maintenance activities include sludge removal from the lagoons and mowing around the lagoons. Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ 0 ❑ application? Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ 0 ❑ ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? E ❑ ❑ ❑ Comment: The permit became effective August 1, 2011 and expires May 31, 2016. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? 0 ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? 0 ❑ ❑ ❑ Is the chain -of -custody complete? E ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? 0 ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ 0 ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ N ❑ on each shift? Is the ORC visitation log available and current? N ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? 0 ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? 0 ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ❑ ❑ ❑ Page# 3 Permit: NC0045292 Inspection Date: 05/27/2015 Record Keeping Facility has copy of previous year's Annual Report on file for review? Comment. - Owner - Facility: Graham / Mebane wTP Inspection Type: Compliance Evaluation Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: The effluent is discharged into Back Creek in the Cape Fear River Basin. De -chlorination Type of system ? Is the feed ratio proportional to chlorine amount (1 to 1)? Is storage appropriate for cylinders? # Is de -chlorination substance stored away from chlorine containers? Comment: Are the tablets the proper size and type? Are tablet de -chlorinators operational? Number of tubes in use? Yes No NA NE ❑ ❑ ■ ❑ Yes No NA NE ■ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ E ❑ Yes No NA NE Liquid ❑ ❑ E ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ Comment: The filter backwash is dechlorinated with Captor prior to its discharge to the lagoons. Lagoons Yes No NA NE Type of lagoons? # Number of lagoons in operation at time of visit? 3 Are lagoons operated in? Series # Is a re -circulation line present? ❑ ❑ 0 ❑ Is lagoon free of excessive floating materials? E ❑ ❑ ❑ # Are baffles between ponds or effluent baffles adjustable? ❑ ❑ E ❑ Are dike slopes clear of woody vegetation? 0 ❑ ❑ ❑ Are weeds controlled around the edge of the lagoon? 0 ❑ ❑ ❑ Are dikes free of seepage? N ❑ ❑ ❑ Are dikes free of erosion? N ❑ ❑ ❑ Are dikes free of burrowing animals? 0 ❑ ❑ ❑ Page# 4 Permit: NC0045292 Inspection Date: 05/27/2015 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Lagoons # Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? # If excessive algae is present, has barley straw been used to help control the growth? Is the lagoon surface free of weeds? Is the lagoon free of short circuiting? Comment: The lagoons are gravity fed. Yes No NA NE ❑ ❑ ❑ ❑ ❑ N ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ Page# 5 IPP" 15 9:55:24 AM WWTP CITY OF GRAHAM 336 513 5502 1/3 Water Pollution Control, System Operator Designation Form WPCSOCC NCAC 15A 8G .0201 Perwittee Owner/Officer Name: r6 61'df- (�Lwi,Gk Mailing Address: CAW y- � �7 City: (;rpr6&n State: JILCZip. Z -7 Phone #: (336 ) 5"74 - G 7 Z'( Email address: Signature: Date: /� A _ /S ................................................................................................................................................ FacilityName: Permit#: 156*A d4t{Y��9z SUBMIT A SEPARATE FORM FOR EACH TYPE SYSTEM! Fa0l€ty Tvoe/Grade: Biological WWTP Surface Irrigation Physical/Chemical f Land Application Collection System ......• ...,......................................................................................................................... I........ Operator in Responsible Charge (ORC) Print Full Name;''"'� Certificate Type / Grade / Number: _ i'aG ( 9122941 _ Work Phone #: (336_) S'73.3UP Signature: �.w "}MA.-k� ...__ Date: lTIt "I certify that I agree to my designation as the Operator In Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities of the ORC as sot forth in 15A NCAC 080 .0204 and railing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Ccritflcation Commission" ....... ..................... ....Y........................ ...YY.Y............................ ..................................................... Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: r, �Qm A-1 AA9n V. Certificate Type / Grade / Number: PC i G 95q & q Work Phone #: Signature:'. Ecl—t_'_P_�_ Date; "I ccrtiry tl t I a e to my designation as a Back-up Opdhn n Responsible Charge for the facility noted, I understand and will abide by the rules and re Lions pertaining to the responsibilities of the BU ORC as set forth in 15A NCAC 080.0205 and falling to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Co"Imission." ................................................................................................................................................... Mail, fax or email the WPCSOCC, 1618 Mail Service Center, Raleigh, NC 27699-1618 Fax; 919.715.2726 original to; Email.- certl>oMin0nodenr.aoy Mail or feLtr a copy to the Asheville appropriate Regional Ofce. 2090 US Hwy 70 Swunnanoa 28778 Fax: 028.299.7043 Phone: 828,296.4500 Washington 943 Washington Sq Mail Washington 27889 Fra: 212.946.9215 Phone: 252-946.6481 Fayetteville Mooresville Raleigh 225 Green St 610 E Center Ave 3800 Barrett Dr Suite 714 Suite 301 Raleigh 27609 Fayetteville 28301-5043 Mooresville 28115 Fax: 919-571.4718 Fax:910.486.0707 i•ax:704.663.6040 Phono:919,791,4200 Phone.910.433.3300 Phone:704.663.1699 Wilmington Winston-Salem 127 Cardinal Dr 585 Waughtown St Wilmington 28405-2845 Winston-Salem 27107 Fax: 910.350.2004 Fax: 336.4;F � Phone:910.796.7215 Phone:336.771.5000 Revised 03.2014 Jan/29/2015 9:55:24 AM WWTP CITY OF GRAHAM 336 513 5502 2/3 Facility Name: Permit #: Back -Up Operator in Responsible Charge (BU ORC) L/ I GTE (- Q Print Full Name: lam. 1 ' r _ Certificate Type / Gra a /Number; 0 Work Phone #: .S 74 Q -73#/ :t2 _$' 2 Signature: k • & -Date: _1z- 2 d "1 certify that I agree to my designation as a back-up Operator in Responsible Charge flor the facility noted. I understand and will abide by the rules and regulations pertaining to ilia responsibilities ofthe BU ORC as sot Ibrth in 15A NCAC 08G .0205 and railing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission:' Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: Certificate Type / Grade / Number: Work Phone #: f j Signature: Date; "I certily that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities or the BU ()RC as set forth in I SA NCAC 080 ,0205 and IbIling to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." ........... .......... ....................................................................................... ............ .............. .... Back -Up Operator in Responsible Charge (BU ORC) Print Full Name: Certificate Type / Grade / Number: Signature: Work Phone #: Date: "I certify that I agree to my designation as a [lack -up Operator in Responsible Charge for the facility noted. 1 understand and will abide by the rules and regulations portaining to the responsibilities or the BU ORC as set forth in 15A NCAC 080 .0205 mid failing to do so can msult in Disciplinary Actions by the.Water Pollution,Certification ,". Control System Operators Cficatio :Commission., •...................' Back -Up Operator in Responsible Charge (RU ORC) Print Full Name: Certificate Type / Grade / Number: Work Phone #; Signature: Date: "I certify that I agree to my designation as a Back-up Operator in Responsible Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities orthe Bl1 ORC as set forth in 15A NCAC 080 .0205 and railing to do so can result in Y Disciplinary Actions b the Water Pollution Control Systcm Operators Certification Commission," Revised 03.2014 015 9:55:24 AM WWTP CITY OF GRAHAM 336 513 5502 3/3 North Cnrolina Water Treatment Facility Operators Certification Board 1635 Mail Service Center Raleigh, North Carolina 27699-1635 -044M -+ e itwt o{z, c. (919) 733-0379 FAX: (919) 715-2726 ckax+ z 0M Iy ORC DESIGNATION FORM System Name: dra 44M, djjprJ-R- WrP System is classified as: (Check all that apply) Purchase ❑ NO Treatment PWS ID: Nita a i p 15" County: jgAm ft4 � r erd i- (Mick Surface A, B ❑ C ❑ Owner Name: C:r*A*-h, Well A ❑ B ❑ C ❑ D ❑ Address: . 4 • -Dc Awr 3S`7 Distribution A ❑ B ❑ C ❑ D ❑ n�GR,�t Al z 74. # of Points # of Connections: Tele: 3i3b -576- 611 FAX: 336 -5"Q ^55-oz-- Cross Colunection (�i` Yes ❑ No ❑ Distribution ORC is Mgt IF system has a Owner E-IYIaII; ?a� treatment ORC and serves 100 or fewer connections. ater is Treated ❑ 'Water is Purchased/Retreated ❑ Distribution ORC Required if no Treatment ORC A treatment ORC is required. on Staff Treatment ORC Distribution ORC Operator's Certification Level: Certlficntlon # pant U Operator's Certification Level: Certification # A B ❑ C ❑ D ❑ ❑ Well ❑ Surface A ❑ B ❑ C ❑ D ❑ Distribution Name: Name: Address: 0, Q- lcP -er 7 Address: &�A-�n f[C Z-7163 --- - - Tele; Work Sib 57J?--3a&9 Home ( ) _ Tele: Work ( ) _.._. _._._ _ Home � 1 Designated ORC Signature Lk Designated ORC Signature Previous ORC: , onna S rvi. G'Ai zo, Previous ORC: ❑ Cross Connection Control ORC is needed if the distribution system has a need for five or more testable backflow prevention assemblies as required by 15A NCAC 18C ,0406(b). Cross Connection ORC Written permission must be obtained from the Board to use the same operator as ORC for more than one typo of system. The ORC must hold Certification # the proper level of certifications. If you wish an operator to be designated for more than one type of system, please attach a letter to this form and it Name: will be submitted for the Board's review at our next quarterly Board meeting. Board meetings are held March, Juno, September and December. Address: I certify this in zoration is accurate and complete. Signature Tele: Work ( ) Home ( _ Title: - e-S Designated ORC Signature Date: Previous ORC: *** Signatures are REQUMED by owner and ORC(s). *** pppppr, NCDE R North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Regional Operations Section Pat McCrory Thomas A. Reeder John E. Skvada, III Governor Director Secretary March 21, 2014 Mr. Victor R. Quick City of Graham P.O. Drawer 357 Graham, NC 27253 Subject: Compliance Evaluation Inspection NPDES Permit No. NCO046292 Graham -Mebane Water Treatment Plant Alamance County Dear Mr. Quick: Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Graham - Mebane WTP in Alamance County on March 13, 2014. Mike Carson, Operator in Responsible Charge (ORC), was present during the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit became effective August 1, 2011 and expires May 31, 2016. A copy of the current permit was available for review during the inspection. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from November 2012 through November 2013 showed one daily and one monthly violation of Total Suspended Solids limits in June. All monitoring appears to have been performed per the frequencies specified in the permit. 3. Laboratory Mike Champion is the Laboratory Supervisor for the facility. Water Treatment Plant staff analyzes the following samples at the lab on site: Total Residual Chlorine, pH, and Temperature. The City of Graham WWTP Laboratory analyzes Turbidity, Total Phosphorus, and Total Suspended Solids samples for the facility. Meritech, Inc. analyzes Total Iron, Total Fluoride, Total Copper, Manganese, Total Nitrogen, and Whole Effluent Toxicity. Aluminum monitoring is only required if alum is used as part of the treatment process. The facility recently switched from alum to ferric sulfate. 4. Flow Measurement The operator calculates the effluent flow from the wastewater lagoons to be equal to the flow used during backwashing. The backwashing flow is metered. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number WQ0003824. Synagro last removed 155,000 gallons of North Carolina Division of Water Resources, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-771-46301 Customer Service:1-877.623-6748 NorthCarolina Internet: www.ncwater.org Naturally An Equal Opportunity 1 Affirmative Action Employer 4liqsludge on June 25, 2013. Records of sludge removal are maintained with the facility, records and reports. The lagoons are cleaned out on a regular schedule. 6. Operations & Maintenance No issues were noted with respect to facility operation and maintenance. The daily operations and maintenance information is well organized. Maintenance activities include the addition of caustic soda, sludge removal from lagoons, and mowing around the lagoons. Back -Up ORC is Tonya Mann, Grade I. 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs approximately every 3 to 4 days. The treatment process of the filter backwash water consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2 in series. Filter backwash is dechlorinated with Captor. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. Lab data, chain of custody reports, equipment calibration sheets and Discharge Monitoring Reports are very well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. The facility was found to be in compliance with NPDES Permit No. NC0045292. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 771-5000. Sincerely, Sherri V. Knight, P.E. Assistant Regional Supervisor Water Quality Regional Operations Section Division of Water Resources cc: WSRO Central Files r United States Environmental Protection Agency Form Approved. A Washington, D.C. 20460 OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCs) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I N I 2 1 5 I 31 NCO045292 111 121t 14/03/13 117 18I C I 19I S I 20 UI 1.1 -J Remarks 21111111111111IIII IIIIIIIIIIII IIII111111IIIIII III6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ------ —---- —--------- Reserved ------------------ — 67 I _I 69 70131 71 IU 72 73' I J 74 751 I I I I I I 180 !!._►► t_t� Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Graham / Mebane WTP 01:00 PM 14/03/13 11/08/01 Exit Time/Date Permit Expiration Date 1824 US Hwy 70 Mebane NC 27302 02:30 PM 14/03/13 16/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data James M. Carson/ORC/336-578-3264/ Tonya Ane' Mann/ORC/336-578-3264/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC 272530357//336-570-6700/3365135502 No Section C: Areas Evaluated During Inspection Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336-771-5000/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date J EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day 31 NC0045292 11 12, 14/03/13 17 Inspection Type 181 , _4"'q (co Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective August 1, 2011 and expires May 31, 2016. A copy of the current permit was available for review during the inspection. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from November 2012 through November 2013 showed one daily and one monthly violation of Total Suspended Solids limits in June. All monitoring appears to have been performed per the frequencies specified in the permit. 3. Laboratory Mike Champion is the Laboratory Supervisor for the facility. Water Treatment Plant staff analyzes the following samples at the lab on site: Total Residual Chlorine, pH, and Temperature. The City of Graham WWTP Laboratory analyzes Turbidity, Total Phosphorus, and Total Suspended Solids samples for the facility. Meritech, Inc. analyzes Total Iron, Total Fluoride, Total Copper, Manganese, Total Nitrogen, and Whole Effluent Toxicity. Aluminum monitoring is only required if alum is used as part of the treatment process. The facility recently switched from alum to ferric sulfate. 4. Flow Measurement The operator calculates the effluent flow from the wastewater lagoons to be equal to the flow used during backwashing. The backwashing flow is metered. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on, City of Graham property under permit number WQ0003824. Synagro last removed 155,000 gallons of sludge on June 25, 2013. Records of sludge removal are maintained with the facility records and reports. The lagoons are cleaned out on a regular schedule. 6. Operations & Maintenance No issues were noted with respect to facility operation and maintenance. The daily operations and maintenance information is well organized. Maintenance activities include the addition of caustic soda, sludge removal from lagoons, and mowing around the lagoons. Back -Up ORC is Tonya Mann, Grade I. 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs approximately every 3 to 4 days. The treatment process of the filter backwash water consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2 in series. Filter backwash is dechlorinated with Captor. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. Lab data, chain of custody reports, equipment calibration sheets and Discharge Monitoring Reports are very well Page # 2 organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. Page # 3 Permit: NCO045292 Inspection Date: 03/13/2014 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Operations $ Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge n ❑ ■ n Judge, and other that are applicable? Comment: Maintenance activities include sludge removal from the lagoons and mowing around the lagoons. Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: The permit became effective August 1, 2011 and expires May 31, 2016 Record Keeping Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab. reg. required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain -of -custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? Has the facility submitted its annual compliance report to users and DWQ? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Yes No NA NE ■nnn ■nnn Yes No NA NE Page # 4 NermFpr' it- NC0045292 pection Date: 03/13/2014 I Standby Power Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Do the generator(s) have adequate capacity to operate the entire wastewater site? Is there an emergency agreement with a fuel vendor for extended run on back-up power? Is the generator fuel level monitored? Comment: The plant ran smoothly on generator during a recent snow and ice storm. Lagoons Type of lagoons? # Number of lagoons in operation at time of visit? Are lagoons operated in? # Is a re -circulation line present? Is lagoon free of excessive floating materials? # Are baffles between ponds or effluent baffles adjustable? Are dike slopes clear of woody vegetation? Are weeds controlled around the edge of the lagoon? Are dikes free of seepage? Are dikes free of erosion? Are dikes free of burrowing animals? # Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? # If excessive algae is present, has barley straw been used to help control the growth? Is the lagoon surface free of weeds? Is the lagoon free of short circuiting? Comment: The lagoons are gravity fed. Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Samples are placed on ice in cooler after collection and delivered to City of Graham WWTP for pick-up by Meritech. Yes No NA NE ■❑❑❑ ■Dn❑ ■0DD Yes No NA NE 3 Yes No NA NE Page # 6 Permit: NC0045292 - Inspection Date: 03/13/2014 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Record Keeping Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? Comment: Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: The effluent is discharged into Back Creek in the Cape Fear River Basin. Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: The operator calculates the effluent flow from the wastewater lagoons to be equal to the flow used during backwashing. The backwashing flow is metered. Yes No NA NE 0000 ■000 Yes No NA NE ■000 ■0D0 nn■n Yes No NA NE El ■ Q Q nn■n nn■rD 0000 De -chlorination Yes No NA NE Type of system ? Liquid Is the feed ratio proportional to chlorine amount (1 to 1)? n n ■ n Is storage appropriate for cylinders? ❑ ❑ ■ # Is de -chlorination substance stored away from chlorine containers? ❑ ❑ ■ Are the tablets the proper size and type? ❑ ❑ ■ Q Comment: Filter backwash is dechlorinated with Captor. Are tablet de -chlorinators operational? 0 ❑ ■ n Number of tubes in use? Comment: Standby Power Yes No NA NE Is automatically activated standby power available? ■ 0 ❑ Q Is the generator tested by interrupting primary power source? ■ Q 00 Is the generator tested under load? ■ Q Q Q Was generator tested & operational during the inspection? n ■ n n Page # 5 PPV � .... J CCDEENR North Carolina Department of Environment and Natural Resources Division of Water Quality Pat McCrory Charles Wakild, P.E. John E. Skvarla, III Governor Director Secretary January 18, 2013 Mr. Victor R. Quick City of Graham P.O. Drawer 357 Graham, North Carolina 27253 Subject: Compliance Evaluation Inspection NPDES General Permit No. NCO045292 Graham -Mebane Water Treatment Plant Alamance County Dear Mr. Quick: Jenny Graznak and Aana Taylor -Smith of this office performed a Compliance Evaluation Inspection at the Graham -Mebane WTP in Alamance County on January 16, 2013. Mike Carson, ORC, was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit became effective August 1, 2011 and expires May 31, 2016. A copy of the current permit was available for review during the inspection. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from November 2011 through October 2012 showed no limit violations. All monitoring was performed per the frequencies specified in the permit. 3. Laboratory Mike Champion is the Laboratory Coordinator for the facility's on -site laboratory. Water Treatment Plant staff analyzes the following samples at the lab on site: Total Residual Chlorine, pH, and Temperature. The City of Graham WWTP analyzes Turbidity, Total Phosphorus, and Total Suspended Solids samples for the facility. Meritech, Inc. analyzes Aluminum, Total Iron, Total Fluoride, Total Copper, Manganese, Total Nitrogen, and Whole Effluent Toxicity. 4. Flow Measurement The operator calculates the effluent flow from the wastewater lagoons to be equal to the flow used for backwashing, which is metered. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number WQ0003824. Synagro last removed 248,000 gallons of sludge on July 25. 2012. Receipts from this service are maintained with the facility's records. Lagoon #1 is cleaned out approximately once per year. Lagoon #2 is cleaned out approximately every 2-3 years. Lagoon #3 is cleaned out approximately every 5 years. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service:1-877-623-6748 Internet www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer Nne orthCarolina NaturallY 6. Operations & Maintenance No problems were noted with respect to facility operation and maintenance and maintenance information is very well organized. Maintenance activities lime, sludge removal from lagoons, and mowing around the lagoons. The daily operations include the addition of 7. Facility Site Review The plant discharges filter backwash water. Backwashing typically occurs approximately every 3 to 4 days. The backwash water treatment process consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2 in series. Backwash is dechlorinated prior to discharge. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. Lab data, chain of custody reports, equipment calibration sheets and Discharge Monitoring Reports are very well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. The facility was found to be in compliance with NPDES Permit No. NC0045292. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 771-5000. Sincerely, 1III PXOR-Rdr W. Corey Basinger Surface Water Protection Section Regional Supervisor cc: WSRO — SWP Central Files — SWP United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Complanninp- Inspection Rapnrt Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 INI 2 1 5 I 31 NCO045292 111 121 13/01/16 117 181 C I 19I S I 20IU !_ !J Remarks 21111111111111111111II I I I I I I I I I I I I I I I I IIIIIIII1116 Inspection Work Days Facility Self -Monitoring Evaluation Rating 61 QA --- —-------- ---Reserved----------- 67I 169 7013 71 U 72I N I 73 Lij 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 01:00 PM 13/01/16 11/08/01 Graham / Mebane WTP Exit Time/Date Permit Expiration Date 1824 US Hwy 70 Mebane NC 27302 02:30 PM 13/01/16 16/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// James M. Carson/ORC/336-578-3264/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC 272530357//336-570-6700/3365135502 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336-771-5000/ nn Signature of Management Q A Reviewer Agency/Office�/Phoonne and Fax Numbers Date 09 l� EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 Permit: NCO045292 Inspection Date: 01/16/2013 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ ❑ ■ ❑ Judge, and other that are applicable? Comment: Maintenance activities include the addition of lime, sludge removal from lagoons, and mowing around the lagoons. Permit V.. IJn NA uC (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ❑ ❑ ■ ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? ❑ ■ ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ 11 ❑ ❑ Comment: The permit became effective August 1, 2011 and expires May 31, 2016. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ 0 ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling 0 Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ 0011 Has the facility submitted its annual compliance report to users and DWQ? ■ ❑ ❑ ❑ (if the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Page # 4 PPV Permit: NC0045292 Owner -Facility: Graham /Mebane WTP Inspection Date: 01/16/2013 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ■ ❑ ❑ ❑ Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ ❑ Comment: The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ❑ ■ ❑ ❑ Is flow meter calibrated annually? ❑ ❑ ■ ❑ Is the flow meter operational? ❑ ❑ ■ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: The operator calculates the effluent flow from the wastewater lagoons to be equal to the flow used for backwashing, which is metered. De -chlorination Yes No NA NE Type of system ? Liquid (s the feed ratio proportional to chlorine amount (1 to 1)? ❑ ❑ ■ ❑ Is storage appropriate for cylinders? ❑ ❑ ■ ❑ # Is de -chlorination substance stored away from chlorine containers? ❑ ❑ ■ ❑ Comment: Are the tablets the proper size and type? ❑ ❑ ■ ❑ Are tablet de -chlorinators operational? ❑ ❑ ■ ❑ Number of tubes in use? Comment: Lagoons Yes No NA NE Type of lagoons? # Number of lagoons in operation at time of visit? 3 Are lagoons operated in? Series Page # 5 Permit: NCO045292 Inspection Date: 01/16/2013 Lagoons # Is a re -circulation line present? Is lagoon free of excessive floating materials? # Are baffles between ponds or effluent baffles adjustable? Are dike slopes clear of woody vegetation? Are weeds controlled around the edge of the lagoon? Are dikes free of seepage? Are dikes free of erosion? Are dikes free of burrowing animals? Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation # Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? # If excessive algae is present, has barley straw been used to help control the growth? Is the lagoon surface free of weeds? Is the lagoon free of short circuiting? Comment: Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Yes No NA NE Page # 6 Pat McCrory Governor A� NCDENR Division of Water Resources Water Quality Programs Thomas A. Reeder Director September 10, 2013 Mr. Victor R. Quick, Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, NC 27253 Subject: NOTICE OF VIOLATION Case # NOV-2013-LV-0525 Graham -Mebane Water Treatment Plant NPDES Permit No. NCO045292 Alamance County Dear Mr. Quick: John E. Skvarla, III Secretary A review of the self -monitoring report for the Graham -Mebane Water Treatment Plant for the month of June 2013 revealed the following violation of permit limits: Parameter Date Limit Value Reported Value Limit Type Total Suspended Solids 6/11/2013 30 mg/1 33.45 mg/1 Daily Maximum Exceeded Total Suspended Solids 6/2013 45 mg/1 52 mg/1 Monthly Average Exceeded Thank you for your attention to this matter. Remedial actions should be taken to correct the cause(s) of these violations. Unresolved violations may lead to the assessment of civil penalties. If you have any questions or require any additional information, please contact Jenny Graznak at (336) 771-5000 or at jenny. raznak(a ncdenr.gov. Sincerely, W. Corey Basinger Regional Supervisor Water Quality Section Division of Water Resources cc: Central Files — SWP WSRO — SWP North Carolina Division of Water Resources, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer NonrthCarolina Natura!!'ff ...ry,y... ,aac-c..w vo„.-... . rv..V v,ew-vw.;.ny.na iese.vw. rny.www.cnemaw.com EFFLUENT L. J�.o• NPDES PERMIT NO. NCO045292 DISCHARGE NO. 001 MONTH June YEAR s 13 FACILITY NAME Graham - Mebane Water Plant CLASS I COUNTY A MANCE x g a:? CDC-) 0 s� OPERATOR IN RESPONSIBLE CHARGE (ORC) James M. Carson GRADE 1 PHONE 336 578-3264 .� c3 CERTIFIED LABORATORIES (1) Graham WWTP # 240 (2) Meritech # 165 ° o N .5 Oc o CHECK BOX IF ORC HAS CHANGED +PERSON(S) COLLECTING SAMPLES Plant Operators m � _ M / I x c;ll f 1 Monthly Avg. Limit 30 ::v::::i::::•:::: : Daily Maximum Limit 16 to 9128UG/11 45 WQ Form MR-1 (11/04) Forms byCh.msw(707)664-0545:a�iiiSB;r.24:virz000;.mi11583152 Cover Sheet from Staff Member to Regional Supervisor DNIR Review Record N Facility.: COd�152�1�- Permit/Pi e No.: 5�� Month/Yeaf,,�_c)C 13 � Permit/Pipe Monthly Average Violations Parameter Permit Limit DMR Value �j. S Weekly aiI Violations Date Parameter Permit Limitrrype DMR Value a55 q IL — Monitoring Frequency Violations % Over Limi U 0 % Over Limit 15, 5 0 Date Parameter Permit Frequency Values Reported # of Violations Completed by: Date: 3 Regional Water Quality Supervisor SiQnoff: ..J�d Date: —� �13-LV- �5a5 PoYA ppppppp, As' , NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Chuck Wakild, P.E. Dee Freeman Governor Director Secretary January 24, 2012 Mr. Victor R. Quick City of Graham P.O. Drawer 357 Graham, North Carolina 27253 Subject: Compliance Evaluation Inspection — NPDES General Permit No. NCO045292 Graham -Mebane Water Treatment Plant — Alamance County Dear Mr. Quick: Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Graham -Mebane WTP in Alamance County on January 18, 2012. Mike Carson, ORC, was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit became effective August 1, 2011 and expires May 31, 2016. Additional monitoring requirements were added to the new permit: Iron, Copper, Manganese, and Whole Effluent Toxicity. The Settleable Solids monitoring requirement was removed. Upstream and downstream monitoring requirements were also removed. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from November 2010 through October 2011 showed no limit violations. All monitoring was performed per the frequencies specified in the permit. 3. Laboratory Mike Champion is the Laboratory Coordinator for the facility's on -site laboratory. Water Treatment Plant staff analyzes the following samples at the lab on site: Total Residual Chlorine, pH, and Temperature. The City of Graham WWTP analyzes Turbidity, Total Phosphorus, and Total Suspended Solids samples for the facility. Meritech, Inc. analyzes Aluminum, Total Iron, Total Fluoride, Total Copper, Manganese, Total Nitrogen, and Whole Effluent Toxicity. 4. Flow Measurement Plant staff estimates the effluent flow from the wastewater lagoons to be equal to the flow used for backwashing, which is metered. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number W00003824. Synagro last removed 347,200 gallons of North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 One Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 NorthCarolina Internet: www.ncwaterquality.org Naturally An Equal Opportunity 1 Affirmative Action Employer "�q sludge from Lagoon #1 on December 6, 2011. Receipts from this service are maintained with the facility's records. Lagoon #1 is cleaned out approximately once per year. Lagoon #2 is cleaned out approximately every 2-3 years. Lagoon #3 is cleaned out approximately every 5 years. 6. Operations & Maintenance No problems were noted with respect to facility operation and maintenance. The daily operations and maintenance information is very well organized. Maintenance activities include the addition of lime, sludge removal from lagoons, and mowing around the lagoons. 7. Facility Site Review The plant discharges filter backwash water. Backwashing typically occurs approximately every 3 to 4 days. The backwash water treatment process consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2 in series. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. Lab data, chain of custody reports, equipment calibration sheets and Discharge Monitoring Reports are very well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. The facility was found to be in compliance with NPDES Permit No. NC0045292. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 771-5000. Sincerely, W. Corey Basinger Surface Water Protection Section Regional Supervisor cc: WSRO — SWP Central Files — SWP a United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type ' INI 2 151 31 NCO045292 111 121 12/01/18 117 181 C I 191 S I 20I 1 Remarks 21111111111111111111111111111111111111111111111�16 Inspection Work Days Facility Self -Monitoring Evaluation Rating 61 QA -------------------------Reserved---------- — — 671 169 70131 711 1 721 N I 73 I I 174 751 I I I I I I 180 W Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10:00 AM 12/01/18 11/08/01 Graham / Mebane WTP Exit Time/Date Permit Expiration Date 1824 US Hwy 70 Mebane INC 27302 11:30 AM 12/01/18 16/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// James M. Carson/ORC/336-578-3264/ Victor R Quick/// Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC 272530357//336-570-6700/33651'.5502 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F GraznakWSRO WQ//336-771-5000/ / Z� 11 z 6P-6rj— �I • Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date ` /4poxl--P01 a 211- Jo, -2-0,2, EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 Permit: NCO045292 Inspection Date: 01/18/2012 owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge n n ■ Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? 0 n ■ fl Is the facility as described in the permit? ■ ❑ ❑ 0 # Are there any special conditions for the permit? n ■ ❑ n Is access to the plant site restricted to the general public? ■ Q Q fl Is the inspector granted access to all areas for inspection? MOD Comment: The permit became effective August 1, 2011 and expires May 31, 2016. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ 0 n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain -of -custody complete? ■ n n n Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n n n Has the facility submitted its annual compliance report to users and DWQ? ■ n n n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ Q Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n 0 Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n ■ n n Q Is a copy of the current NPDES permit available on site? Page # 4 Permit: NC0045292 Inspection Date: 01/18/2012 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Facility has copy of previous year's Annual Report on file for review? ■ n n n Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ n n n Are the receiving water free of foam other than trace amounts and other debris? ■ n n n If effluent (diffuser pipes are required) are they operating properly? n n ■ o Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? o ■ n n Is flow meter calibrated annually? n Cl ■ n Is the flow meter operational? n n ■ n (If units are separated) Does the chart recorder match the flow meter? n n ■ o Comment: Plant staff estimates the effluent flow from the wastewater lagoons to be equal to the flow used for backwashing, which is metered. Standby Power Yes No NA NE Is automatically activated standby power available? ■ n n n Is the generator tested by interrupting primary power source? ■ n n n Is the generator tested under load? ■ n n n Was generator tested & operational during the inspection? n n n ■ Do the generator(s) have adequate capacity to operate the entire wastewater site? ■ n n n Is there an emergency agreement with a fuel vendor for extended run on back-up power? ■ n n n Is the generator fuel level monitored? ■ n ❑ ❑ Comment: The generator for the water treatment plant will run the entire facility, including the backwash pump. Lagoons Yes No NA NE Type of lagoons? # Number of lagoons in operation at time of visit? 3 Are lagoons operated in? Series # Is a re -circulation line present? n ■ n n Is lagoon free of excessive floating materials? ■ n n n Page # 5 Permit: NCO045292 Inspection Date: 01/18/2012 Lagoons # Are baffles between ponds or effluent baffles adjustable? Are dike slopes clear of woody vegetation? Are weeds controlled around the edge of the lagoon? Are dikes free of seepage? Are dikes free of erosion? Are dikes free of burrowing animals? Owner -Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation # Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? # If excessive algae is present, has barley straw been used to help control the growth? Is the lagoon surface free of weeds? Is the lagoon free of short circuiting? Comment: Synagro last removed 347,200 gallons of sludge from Lagoon #1 on December 6, 2011. Laboratory Are field parameters performed by certified personnel or laboratory? Are all other parameters(excluding field parameters) performed by a certified lab? # Is the facility using a contract lab? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? Comment: Parameters are performed by Meritech, Inc., Graham WWTP Lab, and the on -site lab at the WTP. Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Yes No NA NE ■nnn ■nnn ■nnn ■nnn nn■n nn■❑ Page # 6 Ir PPPPP"_ LTI.-K;TA ;A NCDENR North Carolina Department of Environment and Natu Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Governor Director March 15, 2012 Mr. Victor R. Quick, Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, NC 27253 Subject: NOTICE OF DEFICIENCY — DECEMBER 2011 ^!PDES Permit No. NC0045292 Graham/Mebane WTP Alamance County Dear Mr. Quick: N.C.Dept. of ENR MAR 2 2 2012 Winston-Salem Reqional Office Dee Freeman Secretary A review of the December 2011 Discharge Monitoring Report (DMR) revealed a violation of the following parameter(s): Parameter Date Reported Value Reporting Requirement Total Manganese Oct -Nov -Dec None Quarterly Failure to provide timely and accurate DMRs is a violation of your NPDES permit. If this violation is due to a transcription error, and certifiable data are available to rectify the noncompliance, we ask that you please submit an amended DMR(s) to the Division of Water Quality by April 1, 2012. Send copies of the amended report to: Central Files and Winston-Salem Regional Office Division of Water Quality Division of Water Quality 1617 Mail Service Center 585 Waughtown Street Raleigh, NC 27699-1617 Winston-Salem, NC 27107 Unresolved violations may lead to the issuance of a Notice of Violation and/or assessrnents of civil penalties. Violations are subject to a civil penalty assessment of up to $25,000.00 per day for each violation. Any efforts undertaken to bring the facility back into compliance are not an admission of culpability. Your above -mentioned response to this correspondence, the degree and extent of harm to the environment, and the duration and gravity of the violation(s) will be considered in any future actions undertaken. Should you have any questions, please contact Jenny Graznak or me at (336) 771-5000. Sincerely, North Carolina Division of Water Quality, Winston-Salem Regional Office Location. 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service: 1-877-623-6748 Internet www.ncwaterquality.org An Equal Opportunity 1 Affrmative Action Employer W. Corey Basinger Surface Water Protection Regional Supervisor NorthCarolina Aaturallry pp- 992-2000 ChemSWO, Inc.,(707)864.0645, All rights reserved. httplhw xherhm.r PEFFLUENT PNPDESPEPRMITNO. NC0045292 DISCHARGE NO. 0 FACILITY NAME Graham - Mebane Water Plant CLASS OPERATOR IN RESPONSIBLE CHARGE (ORC) James M. Carson CERTIFIED LABORATORIES (1) Graham WWTP # 240 Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu HMF�LrD MONTH December YEAR 2012 I COUNTY ALAMANCE _GRADE 1 PHONE 336578-3264 (2) Meritech # 165 CHECK Box W OhC HAS CHANGED L__j PERSON(S) COLLECTING SAMPLES Plant Operators Mail ORIGINAL and ONE COPY to: ATTN: CENTRAL FILES DIV. OF ENVIRONMENTAL MANAGEMENT DEHNR 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-1617 ATURE OF OPERATOR W RESPONSIBLE CHARGE) DATE BY THIS SIGNATURE, I CERTIFY THAT THE REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE 50050 00010 1 00400 50060 00530 01105 00951 00600 00665 TGP3B 00006 00625 00076 01042 01045 01055 FLOW ENTER PARAMETER CODE ABOVE NAME AND UNITS w m EFF BELOW E c IL E z �, e n 11 c Q INIF U W F Y i a m c Q Q.z z a O i C G E F o n o E U. z c o �- V i c8 < `e U 7 CL a a 0. € S o n 'm o 1— 0 : x fe HFLS FA2S YMIB MGD DEGREES C UNITS Il('alL MGIL MGIL MGA_ MGIL MGIL PIF MG& MGIL UNTs MG& MGIL MG4. f , . f3 11b v J1� tiS{ v r�FY;. 4[ r i [s� 'F`S;• r /15fSCG h,Y{"!'3' t �W'. / a..,:..a; ,. ,.. s � ar �, s'. .. ! 2 08001 24 Y 0.047 x y �'l 'zR1. fi 4x 4 08001 24 0.409 ' i lY:3 161 r 6 08001 24 Y 0.047 .. •. i 6 ik s'�i`faA: '��, 4vr�: :+ rn . 05.,. ::i f rr�• a F7 x f;, -.:,. j@ r%�M13's,2 l! C�,. rrE al .. 3. S [ Or'.:�^.. F/2i�S.�.uT S .r'../i1e1. r> r . 8 08001 24 Y 0.41 } 5AW `. If1 y�fa,1h�}uz 10 08001 24 0.047 4 12 0800 24 Y 0.464 .'�,'�.� .,<,.:�_�t��.� ; it�6� a �.. 'Chit r�`i�� 1fl�,�� <',� {� ',� ���! .+�'�� �� :-�1�:7 .-i r'i•.'� n .% � v't��'+a. ' J;�� 4 �- 14 0800 24 Y 0.047 , �/.Y "^v �f �"A(-�!`t,1. '�Y� } t� �E o�T,��l ae'1.4 ♦`.. .0 R h2� lfj'. �1 rt. ri.����, 1-i _v ill} 16 -24 Y 0.444 2 fa ((0800 i t� 1 JJ' z 77-77- 18 0800 24 0.047 s< k;, • �. s -• - -_ 7777777777a ;: r �:a -;: h t h:: 1 40 f +t4 Y s - s a a v a., a 20 08001 24 Y 0.427 . 1 f"3{F .r. .Y 3iigge a 1. . ELL 22 0800 24� Y 0.047 c 1. 24 0800 24 0.047 i�k Mk t 24 26 -0800 0.047 r,�,� 1 f !a Z.. EL Iar^Ail>,rti a"� t. ?'!Eo y ] eIn' , t e R },. t,., f! > �_, ,.3b, v aR Ye 7 . . 28 0800 24 Y 0.047 'Ac `r 30 0800 24 0.047 AVERAGE 0.157 7.5 22 0.45 <.1 1.8 <.05 0.1 1.7 12 <.002 4 2.26 aM.i.4b4„ �8.5 4 '+ ,77 21', s226. 4 MINIMUM 0.047 6.1 6.7 <20 5.4 0.45 <,1 1.8 <.05 0.1 1.7 10 <.002 4 2.26 777 ':. G G , G"• G . G .. ' ' G , , .. `-9C G Monthly Avg Umlt 30 s77 Daily Maximum Limit 6 to 9117 UG 45 c....,. •.. tv.�.iSW()fY)YYJ1MLLSdn1115B'vS2�'1Hlff100:a/n1115Sf157 DWO Form MR-1 (11104) Ccpyng0t O 1992-2000 CI S". lm. 707)864-0815. MI rights reserved. htlp'rMww.chernew.a Facility Status: (Please check one of the following) All monitoring data and sampling frequencies meet permit requirements Compliant All monitoring data and sampling frequencies do NOT meet permit requirements Noncompliant If the facility is noncompliant, please comment on corrective actions being taken in respect to equipment, operation, maintenance, etc., and a time table for improvements to be made. "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Victor R. Quick Permittee (Please print or type) Signature Date Z P.O. Drawer 357, Graham, NC 27253 (336) 570-6721 5/31/2016 Permittee Address Phone Number Permit Exp. Date PARAMETER CODES i.. Yrtl�mVV(7WpQ4aeaye,,,a1 aa�1nR09ge11„w1R 00010 Temperature 00556 Oil & Grease 00951 Total Fluoride 01067 Nickel 50060 Total 00076 Turbidity 00600 Total Nitrogen 01002 Total Arsenic 01077 Silver Residual 00080 Color (Pt -Co) 00610 Ammonia Nitrogen 01092 Zinc Chlorine 00082 Color (ADMII) 00625 Total Kjeldahl 01207 Cadmium 01105 Aluminum Nitrogen 00095 Conductivity 00630 Nitrates(Nitrites 01032 Hexavalent Chromium 01147 Total Selenii 71860 Formaldehyde 00300 Dissolved Oxygen 01034 Chromium 31616 Fecal Colifa 71900 Mercury 03100 BODS 00665 Total Phosphorous 32730 Total Pheno 81551 Xylene 00340 COD 00720 Cyanide 01307 Total Cobalt 34235 Benzene 00400 pH 00745 Total Sulfide 01042 Copper 34481 Toluene 00530 Total Suspended 00927 Total Magnesium 38260 MBAS Residue 00929 Total Sodium 01045 Iron 39516 PCBs 00545 Settleable Matter 00940 Total Chloride 01051 Lead 50060 Flow Parameter Code assistance may be obtained by calling; the Water Quality Compisrwe Group at (919) 733-5083, extension 581 or 534 The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in facility's permit for reporting data. ORC must visit facility and document visitation of facility as required per 15 A NCAC 8A .0202 (b) (5) (B) — if signed by other than the pernittee, delegation of signatory authority must be on file with the state per 15A NCAC 2B .0506 (b) (2) (D) A W NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Charles Wakild, P.E. Dee Freeman Governor Director Secretary March 15, 2012 Mr. Victor R. Quick, Treatment Plants Superintendent City of Graham Post Office Drawer 357 Graham, NC 27253 Subject: NOTICE OF DEFICIENCY — DECEMBER 2011 NPDES Permit No. NCO045292 Graham/Mebane WTP Alamance County Dear Mr. Quick: A review of the December 2011 Discharge Monitoring Report (DMR) revealed a violation of the following parameter(s): Parameter Date Reported Value Re ortin Requirement Total Manganese Oct -Nov -Dec None Quarterly Failure to provide timely and accurate DMRs is a violation of your NPDES permit. If this violation is due to a transcription error, and certifiable data are available to rectify the noncompliance, we ask that you please submit an amended DMR(s) to the Division of Water Quality by April 1, 2012. Send copies of the amended report to: Central Files and Winston-Salem Regional Office Division of Water Quality Division of Water Quality 1617 Mail Service Center 585 Waughtown Street Raleigh, NC 27699-1617 Winston-Salem, NC 27107 Unresolved violations may lead to the issuance of a Notice of Violation and/or assessments of civil penalties. Violations are subject to a civil penalty assessment of up to $25,000.00 per day for each violation. Any efforts undertaken to bring the facility back into compliance are not an admission of culpability. Your above -mentioned response to this correspondence, the degree and extent of harm to the environment, and the duration and gravity of the violation(s) will be considered in any future actions undertaken. Should you have any questions, please contact Jenny Graznak or me at (336) 771-5000. Sincerely, 5k 0 North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer W. Corey Basinger Surface Water Protection Regional Supervisor One NorthCarolina Naturally Cover Sheet from Staff Member to Regional Supervisor MIR Review Record Facility: ermitlPipe No.: (`�y�_—Month/Year � i� Monthly Average Violations Permit Limit DMR Value °Io Over Limit Parameter -- Weekly/Daily Violations Date Parameter Permit Uj,nt/Tvpe DYR_ % Over Lint Monitoring Frequency Violations Date Parameter Permit Frequency Values orted # of Violations �(��'� w plc � L M►n Other Violations Completed by: �j �7.vlo Date: 8 Z Regional Water Quality Date: d Az evi-` u I 5uper%risor Sisnoff: raDIP NCDENR `" f North Carolina Department of Environment and Natural Resources Beverly Eaves Perdue Governor Mr. Victor R. Quick, Utilities Director City of Graham PO Drawer 357 Graham, NC 27253 Dear Mr. Quick: Division of Water Quality Coleen H. Sullins Director June 28, 2011 Dee Freeman Secretary RECEIVED N.C. Deot. of ENR JUL 12 2m Winston-Salem Regional Office Subject: Issuance of NPDES Permit NCO045292 Graham/Mebane WTP — Class PC-1 Alamance County Division (DWQ) personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Your April 12, 2011 letter to the DWQ requested the following changes to the draft permit: 1. "The Monitoring requirement for flow remains as they are in the existing permit." a. The Measurement Frequency has been changed to 2/month and the Sample type is changed to Instantaneous with the duration of the flow also required to be reported (Footnote 1). 2. "A footnote to require Monitoring only if fluoride is being used as part of the treatment process." a. Footnote #3 had been be added requiring monitoring only if the permittee backwashes with fluoridated finish water. 3. "A footnote identical to the existing permit for Aluminum and Iron." a. Footnote #4 has been added requiring monitoring only if alum is used as part of the treatment process. b. The Monitoring requirement for Iron is part of the revised "Water Treatment Strategy (October 2009) and must remain in your permit. 4. "Remove the requirement to continue monitoring for total phosphorus." a. The Quarterly Monitoring requirement for Total Nitrogen and Total Phosphorus is part of the revised - Water Treatment Strategy (October 2009) - which indicates that facilities should monitor for nutrients if discharging to Nutrient Sensitive waters (NSW). Your facility discharges to Back Creek classified as C — NSW which requires these two monitoring requirements in your permit. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 91M07-63871 FAX: 919-807-64951 Customer Service:1-877-623-6748 NorthCarohna Internet: http://portal.ncdenr.org/web/wq/home An Equal Opportunity 1 Affirmative Action Employer mially The following modifications in the February 16, 2011 draft permit remain in the final permit: • The classification of Big Laurel Creek has been changed to C — Trout ORW. • The site map has been updated to reflect latitude & longitude values for your discharge point. • Parameter codes have been added to the effluent page. • Footnotes have been modified and added. • Additional monitoring requirements have been added for the following Pollutants of Concern: o Turbidity — 2/month sampling. o Copper — Quarterly sampling. o Zinc — Quarterly sampling. o Manganese — Quarterly sampling o Whole Effluent Toxicity (Monitoring only) — Quarterly sampling. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Bob Guerra at telephone number (919) 807-6387 or email at (bob.guerrae-ncdenr.aov). ince ely, 7 Coleen H. Sullins Enclosure: NPDES Permit NCO045292 cc: Winston-Salem Regional Office / Surface Water Protection — Corey Basinger Aquatic Toxicology / Susan Meadows NPDES Unit Central files .rmit NCO045292 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Graham is hereby authorized to discharge wastewater from a facility located at the Graham/Mebane WTP 1824 US Highway 70 West of Mebane Alamance County to receiving waters designated as Back Creek in the Cape Fear River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, III and IV hereof. This permit shall become effective August 1, 2011. This permit and authorization to discharge shall expire at midnight on May 31, 2016. Signed this day June 28, 2011. Cole . Sullins, Director Di on of Water Quality By Authority of the Environmental Management Commission Permit NCO045292 7qlq SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. The City of Graham is hereby authorized to: 1. Continue to operate a Conventional Water Treatment Plant with a discharge of filter backwash. Wastewater treatment components consist of: • Three (3) 500,000 gallon backwash and Sludge lagoons • Dechlorination The facility is located at the Graham/Mebane WTP, on 1824 US Highway 70, West of Mebane in Alamance County. 2. Discharge from said treatment works at the location specified on the attached map into Back Creek, classified C - NSW waters in the Cape Fear River Basin. PPVPermit NCO045292 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Location 50050 - Flow 2/Month Instantaneous' Effluent 00530 —Total Suspended Solids 30 mg/L 45 mg/L 2/Month Grab Effluent 00400 - pH 6.0 — 9.0 s.u. 2/Month Grab Effluent 50060 - Total Residual Chlorine 28 pg/L 2/Month Grab Effluent 00076 — Turbidity 2/Month Grab Effluent 01105 - Aluminum3 Quarterly4 Grab Effluent 01045 -Total Iron Quarterly4 Grab Effluent 00951 —Total Fluorides Quarterly4 Grab Effluent 01042 - Total Copper Quarterly4 Grab Effluent 01055 - Manganese Quarterly4 Grab Effluent 00665 - Total Phosphorus (TP) Quarterly Grab Effluent 00600 - Total Nitrogen (TN)e Quarterly Grab Effluent TGP3B - Whole Effluent Toxicity Monitoring Quarterly Grab Effluent Footnotes: 1) For Instantaneous flow monitoring the duration of the discharges must be reported. 2) The Division shall consider all effluent TRC values reported below 50 ug/I to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/I. 3) Aluminum monitoring is required only if alum is used as part of the treatment process. 4) Parameter should be monitored in conjunction with toxicity test. 5) Fluoride shall be monitored if facility backwashes with fluoridated finish water 6) TN = TKN + NO3-N + NO2-N, where TN is Total Nitrogen, TKN is Total Kjeldahl Nitrogen, and NO3-N and NO2-N are Nitrate and Nitrite Nitrogen, respectively. 7) Chronic Toxicity Monitoring P/F (Ceriodaphnia Dubia) @ 10.87 %, during the months of March, June, September, and December. See Part I, Condition A. (2.). Further studies will be required to determine the cause of toxicity, if any. The collection of samples shall coincide with the sampling of other parameters. There shall be no discharge of floating solids or visible foam in other than trace amounts All samples collected should be of a representative discharge. mit NC00452k. A. (2.) CHRONIC TOXICITY MONITORING (QRTRLY) The permittee shall conduct quarterly chronic toxicity tests using test procedures outlined in the "North Carolina (Ceriodaphnia Dubia) Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions. The effluent concentration defined as treatment two in the procedure document is 10.87 %. The testing shall be performed as a Ceriodaphnia dubia 7day pass/fail test. The tests will be performed during the months of March, June, September and December. Effluent sampling for this testing shall be performed at the NPDES Permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DWQ Form AT-1 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, N.C. 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately. Upon submission of a valid test, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. ppppppp NCDENR North Carolina Department of Environment and Natural Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director October 13, 2010 Mr. Victor R. Quick City of Graham P.O. Drawer 357 Graham, North Carolina 27253 Resources Dee Freeman Secretary Subject: Compliance Evaluation Inspection — NPDES General Permit No. NCO045292 Graham -Mebane Water Treatment Plant — Alamance County Dear Mr. Quick: Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Graham -Mebane WTP in Alamance County on October 12, 2010. Mike Champion, Laboratory Coordinator, was present for the inspection since Mike Carson, ORC, had a family emergency. This type of inspection consists of two basic parts: an in -office review of facility files and self - monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit became effective March 1, 2007 and expires May 31, 2011. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from August 2009 through July 2010 showed no limit violations. All monitoring is performed per the frequencies specified in the permit. 3. Laboratory Mike Champion is the Laboratory Coordinator for the facility's on -site laboratory. WTP staff analyzes the following samples: Settleable Solids, Total Residual Chlorine, pH, and Temperature. Meritech, Inc. analyzes Aluminum, Total Fluoride, and Total Nitrogen. The City of Graham WWTP analyzes Turbidity, Total Phosphorus, and Total Suspended Solids samples for the facility. Iron monitoring is not required since iron is not used in the treatment process. 4. Flow Measurement Plant staff estimates the effluent flow from the wastewater lagoons on a weekly basis by the volume of backwash, taking into consideration the volume that is used for re -wash. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number WQ0003824. Synagro last removed approximately one million gallons of sludge from Lagoons #1 and #2 September 2010. Receipts from this service are maintained with the facility records. Lagoon #1 is cleaned out approximately once per year. Lagoon #2 is cleaned out approximately every 2-3 years. Lagoon #3 is cleaned out approximately every 5 years. North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown St. Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771-46301 Customer Service:1-877-623-6748 Internet: www.ncwaterquality.org An Equal Opportunity 1 Affirmative Action Employer One NorthCarolina Awaally 6. Operations & Maintenance No major problems were noted with respect to facility operation and maintenance. The daily operations and maintenance logbook is very well organized. Maintenance activities include the addition of lime, sludge removal from lagoons, and mowing. Buddy, the rescue dog from the Alamance County Alamance Shelter, is still a valuable member of the WTP staff. His task is to keep the lake and lagoons free of geese. 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs on an as -needed basis. Drinking water regulations mandate no more than 96 hours on a filter. The backwash water treatment process consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2 in series. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. Lab data, chain of custody reports, equipment calibration sheets and Discharge Monitoring Reports are very well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. The facility was found to be in compliance with NPDES Permit No. NC0045292. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 771-5000. Sincerely, Steve W. Tedder Surface Water Protection Section Regional Supervisor cc: WSRO - SWP Central Files - SWP United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 I SI 31 NCO045292 Ill 121 10/10/12 117 18I CI 191 SI 20I I Remarks 21I1111111IIIIIIII IIII IIII IIII IIIIIIII IIIIIIIIIII6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----------------------Reserved ----------------- ---- 67I 169 70131 71 U 72 I N I 73I I 1W 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 01:00 PM 10/10/12 07/03/01 Graham / Mebane WTP Exit Time/Date Permit Expiration Date 1824 US Hwy 70 Mebane NC 27302 02:30 PM 10/10/12 11/05/31 Name(s) of Onsite Representative(s)/Tities(s)/Phone and Fax Number(s) Other Facility Data James M. Carson/ORC/336-578-3264/ Name, Address of Responsible Official(Title/Phone and Fax Number Contacted Victor Ray Quick, PO Drawer 357 Graham NC No 272530357//336-570-6700/3365135502 Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer F Graznak WSRO WQ//336-771-5000/ 10 I � 3/lb / Signature of Man 9ement Q A iewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous e itions are obsolete. Page # 1 Permit: NCO045292 Inspection Date: 10/12/2010 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ ❑ ❑ Cl Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ n ❑ ❑ Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? n ■ n n Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ n n n Comment: The permit became expires May 31, 2011. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n ❑ n Has the facility submitted its annual compliance report to users and DWQ? ■ n n n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Is a copy of the current NPDES permit available on site? ■ n n n Page # 3 ppppppp- Permit: N00045292 Inspection Date: 10/12/2010 Record Keeping Facility has copy of previous year's Annual Report on file for review? Comment: Owner - Facility: Graham / Mebane VVTP Inspection Type: Compliance Evaluation Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: Lagoons Type of lagoons? # Number of lagoons in operation at time of visit? Are lagoons operated in? # Is a re -circulation line present? Is lagoon free of excessive floating materials? # Are baffles between ponds or effluent baffles adjustable? Are dike slopes clear of woody vegetation? Are weeds controlled around the edge of the lagoon? Are dikes free of seepage? Are dikes free of erosion? Are dikes free of burrowing animals? # Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? # If excessive algae is present, has barley straw been used to help control the growth? Is the lagoon surface free of weeds? Is the lagoon free of short circuiting? Comment: The backwash water treatment process consists of three settling lagoons, arranged in series. Laboratory Are field parameters performed by certified personnel or laboratory? Are all other parameters(excluding field parameters) performed by a certified lab? # Is the facility using a contract lab? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Yes No NA NE 3 Series nn■o ■nnn ■nnn ■ n n n ■ n n n ■ n n n ■ n n n ■ n n n ■nnn nn■n ■ n n n ■ n n n ■ n n n ■nnn ■nnn ■nnn Page # 4 3 Permit: NCO045292 Inspection Date: 10/12/2010 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Laboratory Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? Comment: Analysis that is not performed by the City's WTP or WWTP laboratories is performed by Meritech through contract. Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Yes No NA NE ❑ ❑ ■ ❑ nn■o Yes No NA NE nn■o ■ n n n ■ n n n nn■u ■❑nn ■ n n n Page # 5 RECEIVED N.C. Dent. of E"I NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Governor VICTOR R QUICK UTILITIES DIRECTOR CITY OF GRAHAM PO DRAWER 357 GRAHAM NC 27253 Dear Mr. Quick: Coleen H. Sullins Director November 19, 2010 NOV 2 2 2010 Winston-S-'-, ' Regional C" - Dee Freeman Secretary Subject: Receipt of permit renewal application NPDES Permit NCO045292 Graham/Mebane WTP Alamance County The NPDES Unit received your permit renewal application on November 18, 2010. A member of the NPDES Unit will review your application. They will contact you if additional information is required to complete your permit renewal. You should expect to receive a draft permit approximately 30-45 days before your existing permit expires. If you have any additional questions concerning renewal of the subject permit, please contact Jeff Poupart at (919) 807-6309. Sincerely, I 01M 4 1 E 3 - Dina Sprinkle Point Source Branch cc: CENTRAI. FILES Winston-Salem Regional Office/Surface Water Protection NPDES Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-6300 ! FAX: 919-807-6492 i Customer Service: 1-877-623-6748 North Carolina Internet: www.ncwaterquality.org 1 '�� // An Equal Opportunity i Affirmative Action Employer NatK `l'I Tidy of (6rallam P.O. Drawer 357 201 South Main Street Graham, North Carolina 27253 Tel: (336) 570-6700 / Fax: (336) 570-6703 Mrs. Dina Sprinkle NCDENR \ DWQ Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mrs. Sprinkle: RECEfVEp ---- N,C Of i NOV 2 2 2010 W nston.3afem Qnaf 0f ce November 17, 2010 RE: Renewal for NPDES Permit No. NCO045292 City of Graham, Alamance County The City of Graham request renewal for NPDES Permit No. NCO045292 for the operation of alum residuals lagoons at the Graham -Mebane Water Treatment Plant. Please find enclosed the following required items in the city's application package. 1. This cover letter and two copies. 2. The original and two copies of the signed application including facility location map and process schematic. 3. Three copies of Authorized Representative delegation letter. 4. One signed original and two copies of the narrative description of the Sludge Management Plan for the facility. Please call me at 336.570.6721 if you have any questions or need additional information regarding this application package. Sincerel , Victor R. Quick Utilities Director Cc: Chris Rollins, Manager, City of Graham Mike Carson, Supervisor, Graham -Mebane Water Plant NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number NCO045292- I If you are completing this form in computer use the TAB key or the up - down arrows to move from one field to the next. To check the boxes, click your mouse on top of the box. Otherwise, please print or type. 1. Contact Information: Owner Name City of Graham Facility Name Graham -Mebane Water Treatment Plant Mailing Address P.O. Drawer 357 City Graham State / Zip Code NC, 27253 Telephone Number (336)570-6721 Fax Number (336)513-5502 e-mail Address vquick@cityofgraham.com 2. Location of facility producing discharge: Check here if same as above Street Address or State Road 1824 U.S. Hwy 70 City Mebane State / Zip Code NC, 27302 County Alamance 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name City of Graham p,w Mailing Address P.O. Drawer 357 City Graham N .0 V 18 2010 1 State / Zip Code NC, 27253 Telephone Number (336)570-6721 Fax Number (336)513-5502 4. Ownership Status: Federal ❑ State ❑ Private ❑ Public S. Type of treatment plant: NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants Conventional (Includes coagulation, flocculation, and sedimentation, usually followed by filtration and disinfection) ❑ Ion Exchange (Sodium Cycle Cationic ion exchange) ❑ Green Sand Filter (No sodium recharge) Membrane Technology (RO, nanofiltration) Check here if the treatment process also uses a water softener 6. Description of source water(s) (i.e. groundwater, surface water) Surface Water, Graham -Mebane hake T. Describe the treatment process(es) for the raw water: Coagulation, Flocculation, Sedimentation, Filtration, and Disinfection S. Describe the wastewater and the treatment process(es) for wastewater generated by the facility: Wastewater consist of filter rewash, filter backwash, and settleable solids removed from the sedimentation process. Wastewater is discharged to three (3) 500,000 gallon lagoons where the solids are allowed to settle and the clear water is dischrged to the receiving stream. 9. Number of separate discharge points: 1 Outfall Identification number(s) 001 10. Frequency of discharge: Continuous ❑ Intermittent 10 If intermittent: Days per week discharge occurs: 7 Duration: 15-20 min. filter rewash, 15-20 min. filter backwash, sedimentation basin cleaned about every 2 to 3 months. 11. Plant design potable flowrate 12 MGD Backwash or reject flow 0.183 MGD 12. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude). Back Creek NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants 13. Please list all water treatment additives, including cleaning chemicals or disinfection treatments, that have the potential to be discharged. Aluminum Sulfate, Polymer, Bleach, Fluoride, Sodium Hydroxide, Corrosion inhibitor, THM-R, Ammonia, and Potassium Permanganate. 14. Is this facility located on Indian country? (check one) Yes ❑ No 0 15. Additional Information: Provide a schematic of flow through the facility, include flow volumes at all points in the treatment process, and point of addition of chemicals. > Solids Handling Plan 16. NEW Applicants Information needed in addition to items 1-I5: New applicants must contact a permit coordinator with the NCDENR Customer Service Center. Was the Customer Service Center contacted? ❑ Yes ❑ No Analyses of source water collected Engineering Alternative Analysis Discharges from Ion Exchange and Reverse Osmosis plants shall be evaluated using a water quality model. 17. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Victor R. Ouick Utilities Director Printed name of Person Signing Title Signature of Applicant Date North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Process Schematic Graham -Mebane WTP Process Schematic Wh-8/05) Raw Pumps Design Cap. 12 MGD 3 x 6.0 MGD Graham -Mebane Lake 650 Avg. Production 4.5 MGD 1 x 3.0 ac-250 BO gal Built 1976 Intake Expanded 2001-03 l7din Naoif KmNO4 LOPJI E• - NaOH; Sedimentation fL:�� < Polymer (opt) F"U"UIatOC 1�liPl1 NaOQ Coat[ of mer _ _ Flash Mixer ,00o KW - E - 11 _ Aux GenSet Sedimentation FloccUlator Fuii5/le Cepacity f fers 4 Elev. / �'� • Tank -NaH NaOCI I H2SiF6 i Finished Pumps T 3.0 MG 3.0 MG 3 x 4.0 MGD-Graham Dist. 2 x 2.5 - Mebane System 1 x3.5-Mebane NaOCI Finished Water Storaee ; Ammo nies Ammonia (opt) JI e I NaOCI I I -PIrrt — , , — . �_ .. ♦ . _ .. — Supernate to Back Creek ...... — " — ' " — " — " ' — " " — " Sludge to Land Application B/W & Sludge Lagoons 0.5 MG each DENR 39W (Revised 9-97) Side B Public Water Supply Section (Review 9.00) pity of &a4am P.O. Drawer 357 201 South Main Street Graham, North Carolina 27253 Tel: (336) 570-6700 / Fax: (336) 570-6703 September 14, 2006 Alan W. Klimek, P.E., Director NCDENR, Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mr. Klimek - In compliance with permitting requirements all applications, reports, or information submitted to the Director are to be signed by the City Manager or his duly authorized representative. Additionally regulations state that if a duly authorized representative is designated, it must be done in writing to the Director by the City Manager. By this letter, the City of Graham is notifying the Division of Water Quality that this authority to sign as "Permittee" is given to the individual holding the position of Utilities Director. The individual currently in this position is Victor R. Quick. In the event the position becomes vacant, the City Manager will sign until the position is filled. This authority is given for the following permits currently issued to the City of Graham. NPDES Permit # NC0045292 (Graham -Mebane Water Treatment Plant) NPDES Permit # NC0021211 ( Graham Wastewater Treatment Plant) Permit # NCG110021 (Wastewater Treatment Plant Stormwater) Permit # WQ0003824 (Land Application) Permit # WQCS00065 (Collection System) If you have any questions, please call me at 336.570.6700 or write to my attention to the address above. MY, Chris Rollins City Manager Cc: NPDES Point Source Unit PERCS Unit Stormwater and General Permits Unit Aquifer Protection Section RESIDUALS MANAGEMENT PLAN GRAHAM-MEBANE WATER TREATMENT PLANT NPDES PERMIT No. NCO045292 The Graham -Mebane Water Treatment Plant uses three 500,000 gallon lagoons to settle and store the periodic discharge of residuals from the water treatment process. Two lagoons have earthen sides with cement bottoms and one has cement sides and earthen bottom. The supernatant is discharged to Back Creek in accordance with our current NPDES Permit. The Alum residuals are removed at approximate four to six month intervals. The City has a contract with Synagro, Inc. to remove the residuals from the lagoons. The residuals are pumped into 6500 gallon tanker trucks and hauled off to be land applied. The City has its own farm and operates a land application program in accordance with our Non -Discharge Permit, WQ0003824. There are currently 89.4 acres permitted for land application. The Alum Residuals are surface applied and co -mingled on the fields with the BioSolids generated from the City's Wastewater Treatment Facility in accordance with the permit restrictions. A fescue cover crop is maintained on the fields and is harvested and used for cattle feed. Fields are maintained and crops harvested in accordance with the permit requirements. Nutrient and metal loadings and application rates are calculated and reported in accordance with WQ0003824 requirements. All land application activities are performed in accordance with the WQ0003824 Non -Discharge Permit requirements and EPA 40 CFR Part 503 federal regulations. Victor R. Quick Utilities Director City of Graham P P 0 �0 7, W AT G � r of I December 8, 2008 Mr. Victor R. Quick City of Graham P.O. Drawer 357 Graham, NC 27253 Subject: Compliance Evaluation Inspection NPDES General Permit No. NCO045292 Graham -Mebane Water Treatment Plant Alamance County Dear Mr. Quick: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality Jenny Graznak of this office performed a Compliance Evaluation Inspection at the Graham -Mebane WTP in Alamance County on December 3, 2008. Mike Carson, Operator in Responsible Charge (ORC), was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The new permit became effective March 1, 2007 and expired May 31, 2011. A Total Residual Chlorine limit of 17 ug/L took effect on September 1, 2008. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from October 2007 through September 2008 showed no limit violations. All monitoring is performed per the frequencies specified in the permit. 3. Laboratory Mike Champion is the Laboratory Coordinator for the facility's on -site laboratory. WTP staff analyzes the following samples: Settleable Solids, Total Residual Chlorine, pH, Turbidity and Temperature. Meritech, Inc. analyzes Aluminum, Total Fluoride. The City of Graham WWTP analyzes Total Nitrogen, Total Phosphorus, and Total Suspended Solids samples for the facility. Iron monitoring is not required since iron is not used in the treatment process. 4. Flow Measurement Plant staff estimates the effluent flow from the wastewater lagoons on a weekly basis by the volume of backwash, taking into consideration the volume that is used for re -wash. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number WQ0003824. Synagro last removed approximately one million gallons of sludge from Lagoons #1 and #3 on March 6, 2008. Receipts from this service were available for review during the inspection. Lagoon #1 is cleaned out approximately once per year. Lagoon #2 is cleaned out approximately every 2-3 years. Lagoon #3 is cleaned out approximately every 5 years. North Carolina Division of Water Quality 585 Waughtown Street Phone (336) 771-5000 Customer Service NorthCarolina Internet: www.ncwaterquality.org Winston Salem, NC 27107 FAX (336) 771-4630 1-877-623-6748 Naturally An Equal Opportunity/Affirmative Action Employer— 50% Recycled/10% Post Consumer Paper Mr. V. Quick Page 2 December 8, 2008 6. Operations & Maintenance No major problems were noted with respect to facility operation and maintenance. The daily operations and maintenance logbook is very well organized. Maintenance activities include the addition of lime, sludge removal from lagoons, and mowing. Buddy, a dog from the Alamance County Alamance Shelter, is a relatively new addition to the staff at the WTP. His task is to keep the lake and lagoons free of geese. 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs on an as -needed basis. Drinking water regulations mandate no more than 96 hours on a filter. The backwash water treatment process consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. Lab data, chain of custody reports, equipment calibration sheets and Discharge Monitoring Reports are very well organized and maintained. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. The facility was found to be in compliance with NPDES Permit No. NC0045292. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Graznak or me at (336) 771-5000. Sincerely, Steve W. Tedder Surface Water Protection Section Regional Supervisor cc: WSRO — SWP Central Files — SWP United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 INI 2 I51 31 NCO045292 111 121 08/12/03 117 181CI 191s1 201 Remarks 21111111111111111111111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----- —-------------- ----Reserved --------- --- ---- -- 671 169 701 31 711 1 721 NJ 73 I 1 I 74 . 75I III 11 1180 l Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Graham / Mebane WTP 01:00 PM 08/12/03 07/03/01 Exit Time/Date — Permit Expiration Date 1824 US Hwy 70 Mebane NC 27302 02:30 PM 08/12/03 11/05/31 Name(s) of Onsite Representative(s)fritles(s)/Phone and Fax Number(s) Other Facility Data James M. Carson//336-578-3264 / James M. Carson/ORC/336-578-3264/ Name, Address of Responsible Officialfritle/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC 27253//336-570-6700/3365135502 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer E Graznak WSRO WQ//336-771-5000/ (�J-UtZ6 4 '0/tat� Signature of Mana ement Q A Revie er Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 Permit: NCO045292 Inspection Date: 12/03/2008 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n 0 Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge n ❑ ■ n Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? n n ■ n Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? n ■ ❑ n Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ n n n Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n n n Is all required information readily available, complete and current? ■ n ❑ n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ 110 Are analytical results consistent with data reported on DMRs? ■ n n n Is the chain -of -custody complete? ■ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n 0 n Has the facility submitted its annual compliance report to users and DWQ? ■ n n n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Is a copy of the current NPDES permit available on site? ■ n n n Page # 3 Permit: NCO045292 Inspection Date: 12/03/2008 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Record Keeping Yes No NA Nt Facility has copy of previous year's Annual Report on file for review? ■ n 0 0 Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ n ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ Tn n n If effluent (diffuser pipes are required) are they operating properly? n ❑ ■ ❑ Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? n ■ n n Is flow meter calibrated annually? ❑ n ■ ❑ Is the flow meter operational? ❑ n ■ n (If units are separated) Does the chart recorder match the flow meter? n n n n Comment: Plant staff estimates the effluent flow from the wastewater lagoons on a weekly basis by the volume of backwash, taking into consideration the volume that is used for re -wash. Lagoons Yes NO NA N Type of lagoons? # Number of lagoons in operation at time of visit? 3 Are lagoons operated in? Series # Is a re -circulation line present? n n ■ n Is lagoon free of excessive floating materials? ■ n n n # Are baffles between ponds or effluent baffles adjustable? n n ■ n Are dike slopes clear of woody vegetation? ■ n n n Are weeds controlled around the edge of the lagoon? ■ ❑ n Are dikes free of seepage? ■ n n n Are dikes free of erosion? ■ n n ❑ Are dikes free of burrowing animals? ■ n n n # Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? ■ n n n # If excessive algae is present, has barley straw been used to help control the growth? n n ■ o Is the lagoon surface free of weeds? ■ n n n Page # 4 Permit: NCO045292 Owner - Facility: Graham / Mebane WTP Inspection Date: 12/03/2008 Inspection Type: Compliance Evaluation Lagoons Yes No NA NE Is the lagoon free of short circuiting? ■ n n n Comment: Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters) performed by a certified lab? ■ n n n # Is the facility using a contract lab? ■ n In In # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? n n n ■ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? n In ■ n Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? n n ■ o Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? n n ■ n Is sample collected below all treatment units? ■ n In n Is proper volume collected? n n n ■ Is the tubing clean? n n ■ n # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? n In n ■ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ n n n Comment: Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ n n n Comment: Page # 5 Michael F. Easley, Governor 0�WATF 0� O liii� 'C November 30, 2007 Mr. Victor R. Quick City of Graham P.O. Drawer 357 Graham, NC 27253 William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality Subject: Compliance Evaluation Inspection — NPDES General Permit No. NCO045292 Graham -Mebane Water Treatment Plant, Alamance County Dear Mr. Quick: Jenny Freeman of this office performed a Compliance Evaluation Inspection at the Graham -Mebane WTP in Alamance County on November 28, 2007. Mike Carson, Operator in Responsible Charge (ORC), was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The new permit became effective March 1, 2007 and expired May 31, 2011. The limit for aluminum has been removed and the monitoring frequency changed to monthly, and the monitoring requirement for ammonia -nitrogen has been removed from the permit. This permit includes a Total Residual Chlorine limit of 17 ug/L that will take effect on September 1, 2008. 2. Self-Monitorinq Proqram A review of the monthly self -monitoring reports from October 2006 through September 2007 showed no limit violations. All monitoring is performed per the frequencies specified in the permit. 3. Laboratory Mike Champion is the Laboratory Coordinator for the facility's on -site laboratory. WTP staff analyzes the following samples: Settleable Solids, Total Residual Chlorine, pH, Turbidity and Temperature. Meritech, Inc. analyzes Aluminum, Total Fluoride, Total Nitrogen, Total Phosphorus, and Total Suspended Solids samples. Iron monitoring is not required since iron is not used in the treatment process. 4. Flow Measurement Plant staff estimates the effluent flow from the wastewater lagoons on a weekly basis by the volume of backwash, taking into consideration the volume that is used for re -wash. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number WQ0003824. Synagro last removed 1.157 million gallons from the ,lagoons #1 and #2 on June 20, 2007. Receipts from this service were available for review during the inspection. One North Carolina Division of Water Quality 585 Waughtown Street Phone (336) 771-5000 Customer Service No Carolina Internet: www.ncwaterquality.org Winston Salem, NC 27107 FAX (336) 771-4630 1-877-623-6748 N%llCQlilf An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Mr. V. Quick Page 2 November 30, 2007 6. Operations & Maintenance No major problems were noted with respect to facility operation and maintenance. The daily operations and maintenance logbook is very well organized. Maintenance activities include the addition of lime, sludge removal from lagoons, and mowing. 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs on an as -needed basis. The treatment process consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. Sincerely, f� Steve W. Tedder Surface Water Protection Section Regional Supervisor cc: WSRO Central Files United States Environmental Protection Agency Form Approved. EPAWashington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 I NI 2 15I 31 N00045292 111 121 07/11/28 117 18I CI 191 SI 20III Remarks 2111111111111111111111111I IIIIIIIIIIIIIIIIIIIIIIIll Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------------------------- Reserved ---------------------- 67I 169 701 31 711 I 72 I N I 731 I 174 751 I I I I I Li Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 01:00 PM 07/11/28 07/03/01 Graham / Mebane WTP Exit Time/Date Permit Expiration Date 1824 US Hwy 70 Mebane NC 27302 02:00 PM 07/11/28 11/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data James M. Carson/ORC/336-578-3264/ Victor Ray Quick//336-570-6700 /3365135502 Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Victor Ray QuickfPO Drawer_357 Graham NC 27253//336-570-6700/3365135502 No Section C Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program 0 Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer M. Freeman WSRO WQ//336-771-5000/ Signature of Manag ent Q A Review Agency/Office/Phone and Fax Numbers Date 1/ '/.# 7 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NCO045292 I11 121 07/11/28 117 181 C1 (cont.) Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The new permit became effective March 1, 2007 and expired May 31, 2011. The limit for aluminum has been removed and the monitoring frequency changed to monthly, and the monitoring requirement for ammonia -nitrogen has been removed from the permit. This permit includes a Total Residual Chlorine limit of 17 ug/L that will take effect on September 1, 2008. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from October 2006 through September 2007 showed no limit violations. All monitoring is performed per the frequencies specified in the permit. 3. Laboratory Mike Champion is the Laboratory Coordinator for the facility's on -site laboratory. WTP staff analyzes the following samples: Settleable Solids, Total Residual Chlorine, pH, Turbidity and Temperature. Meritech, Inc. analyzes Aluminum, Total Fluoride, Total Nitrogen, Total Phosphorus, and Total Suspended Solids samples. Iron monitoring is not required since iron is not used in the treatment process. 4. Flow Measurement Plant staff estimates the effluent flow from the wastewater lagoons on a weekly basis by the volume of backwash, taking into consideration the volume that is used for re -wash. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number WQ0003824. Synagro last removed 1.157 million gallons from the lagoons #1 and #2 on June 20, 2007. Receipts from this service were available for review during the inspection. 6. Operations & Maintenance No major problems were noted with respect to facility operation and maintenance. The daily operations and maintenance logbook is very well organized. Maintenance activities include the addition of lime, sludge removal from lagoons, and mowing. 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs on an as -needed basis. The treatment process consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. Page # 2 Permit: NCO045292 Inspection Date: 11/28/2007 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ■ n n n Judge, and other that are applicable? Comment: Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? 00 ■ n Is the facility as described in the permit? ■ n n n # Are there any special conditions for the permit? n ■ n n Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ n n n Comment: The new permit became effective March 1, 2007 and expired May 31, 2011. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ n n Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ■ ri n n Is the chain -of -custody complete? ■ n n n Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n n n Has the facility submitted its annual compliance report to users and DWQ? ■ n n n (if the facility is = or> 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Page # 3 Permit: NC0045292 Owner - Facility: Inspection Date: 11/28/2007 Inspection Type: Graham / Mebane wTP Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? ■ n n n Facility has copy of previous year's Annual Report on file for review? ■ n n n Comment: Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? ■ n n n Are the receiving water free of foam other than trace amounts and other debris? ■ n n n If effluent (diffuser pipes are required) are they operating properly? n n ■ o Comment: Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? n ■ o o Is flow meter calibrated annually? n ❑ ■ n Is the flow meter operational? In n ■ o (If units are separated) Does the chart recorder match the flow meter? n n ■ n Comment: Plant staff estimates the effluent flow from the wastewater lagoons on a weekly basis by the volume of backwash, taking into consideration the volume that is used for re -wash. Lagoons Yes No NA NE Type of lagoons? # Number of lagoons in operation at time of visit? 3 Are lagoons operated in? Series # Is a re -circulation line present? n n ■ n Is lagoon free of excessive floating materials? ■ n n In # Are baffles between ponds or effluent baffles adjustable? n n ■ Are dike slopes clear of woody vegetation? ■ in n n Are weeds controlled around the edge of the lagoon? ■ n n n Are dikes free of seepage? ■ n n n Are dikes free of erosion? ■ In n n Are dikes free of burrowing animals? ■ In n n # Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? ■ n n n # If excessive algae is present, has barley straw been used to help control the growth? n n ■ o Page # 4 Permit: NCO045292 Owner - Facility: Graham / Mebane WTP Inspection Date: 1 1/28/2007 Inspection Type: Compliance Evaluation Lagoons Yes No NA NE Is the lagoon surface free of weeds? ■ n n n Is the lagoon free of short circuiting? ■ n n n Comment: Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ■ n n n Are all other parameters(excluding field parameters) performed by a certified lab? ■ n n n # Is the facility using a contract lab? ■ n n n Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? n n n ■ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? n n ■ n Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? o n ■ n Comment: Mike Champion is the Laboratory Coordinator for the facility's on -site laboratory. All other samples are analyzed by Meritech. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? n n ■ n Is sample collected below all treatment units? ■ n n ❑ Is proper volume collected? n n n ■ Is the tubing clean? n n ■ n Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? n n n ■ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ n Comment: All samples are grab. Page # 5 oC� WAr,c;q r o � November 3, 2006 Mr. Victor R. Quick City of Graham P.O. Drawer 357 Graham, NC 27253 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Subject: Compliance Evaluation Inspection — NPDES General Permit No. NCO045292 Graham -Mebane Water Treatment Plant, Alamance County Dear Mr. Quick: Jenny Freeman of this office performed a Compliance Evaluation Inspection at the Graham -Mebane WTP in Alamance County on November 1, 2006. Mike Carson, Operator in Responsible Charge (ORC), was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas,. and observations from each area are addressed below: 1. Permit The permit became effective June 1, 2001 and expired May 31, 2006. The new permit has not been issued as of yet. Therefore, please operate under the existing permit until the new one is received. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from September 2005 through August 2006 showed no limit violations. All monitoring is performed per the frequencies specified in the permit. A minor transcription error was noted when comparing the May 2006 lab results to the DMR. Results for Total Suspended Solids and Aluminum tests were listed on May 4 instead of May 11. Please re -submit a corrected DMR for May 2006. 3. Laboratory Sandra Adkins is the Laboratory Technician for the facility's on -site laboratory. WTP staff analyzes the following samples: Settleable Solids, Total Residual Chlorine, pH, Turbidity and Temperature. Meritech, Inc. analyzes Aluminum and Total Suspended Solids samples. 4. Flow Measurement Plant staff estimates the effluent flow from the wastewater lagoons on a weekly basis by the volume of backwash. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number WQ0003824. Synagro typically removes 1.5 million gallons per visit. They last removed solids from the lagoons on June 6, 2006. 6. Operations & Maintenance No major problems were noted with respect to facility operation and maintenance. Alaurally North Carolina Division of Water Quality 585 Waughtown Street Winston Salem, NC 27107 Phone (336) 771-5000 Customer Service Internet http:IPo2o.enr.state.nc.us FAX (336) 771-4630 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer— 50% Recycledl10% Post Consumer Paper Mr. V. Quick Page 2 November 3, 2006 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs on an as -needed basis. The treatment process consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. Sincerely, Steve W. Tedder Surface Water Protection Section Regional Supervisor cc: WSRO Central Files United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 INI 2 15I 31 NCO045292 111 121 06/11/01 117 18I CI 191 SI 20I Remarks 21111111111111111111111111111111111111111111111116 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA -----Reserved------ 67 I 169 70131 711 I 72 I N I 73 W 74 751 I I I I I I 180 Section B: Facility Data Name and Location -of Facility Inspected For Industrial. Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number 01:00 PM 06/11/01 05/05/01 Graham / Mebane WTP Exit Time/Date Permit Expiration Date 1824 US Hwy 70 Mebane NC 27302 02:00 PM 06/11/01 06/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data James M. Carson/ORC/336-578-3264/ Victor Ray Quick//336-570-6700 /3365135502 Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC 27253//336-570-6700/33.65135 NOo2 Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date J fer M. Freeman WSRO WQ//336-771-5000/ ( f `3/D� Signature of M ement Q A Re er Agency/Office/Phone and Fax Numbers Date / EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page # 1 NPDES yr/mo/day Inspection Type 3I NCO045292 I11 12I 06/11/01 1 17 18ICI (cont.) 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective June 1, 2001 and expired May 31, 2006. The new permit has not been issued as of yet. Therefore, please operate under the existing permit until the new one is received. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from September 2005 through August 2006 showed no limit violations. All monitoring is performed per the frequencies specified in the permit. A minor transcription error was noted when comparing the May 2006 lab results to the DMR. Results for Total Suspended Solids and Aluminum tests were listed on May 4 instead of May 11. Please re -submit a corrected DMR for May 2006. 3. Laboratory Sandra Adkins is the Laboratory Technician for the facility's on -site laboratory. WTP staff analyzes the following samples: Settleable Solids, Total Residual Chlorine, pH, Turbidity and Temperature. Meritech, Inc. analyzes Aluminum and Total Suspended Solids samples. 4. Flow Measurement Plant staff estimates the effluent flow from the wastewater lagoons on a weekly basis by the volume of backwash. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number WO0003824. Synagro typically removes 1.5 million gallons per visit. They last removed solids from the lagoons on June 6, 2006. 6. Operations & Maintenance No major problems were noted with respect to facility operation and maintenance. 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs on an as -needed basis. The treatment process consists of three settling lagoons, arranged in series. Effluent is discharged from Lagoon #3, after it passes through Lagoons #1 and #2. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. Page # 2 i Permit: NCO045292 Owner - Facility: Graham / Mebane WrP Inspection Date: 11/01/2006 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new application? ■ n ❑ n Is the facility as described in the permit? ■ n n ❑ # Are there any special conditions for the permit? n ■ n Cl Is access to the plant site restricted to the general public? ■ n n n Is the inspector granted access to all areas for inspection? ■ ❑ U n Comment: The new permit has not been issued as of yet. The plant is operating under old permit. Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? ■ n n n Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ❑ n ■ n Judge, and other that are applicable? Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ n Cl ❑ Is all required information readily available, complete and current? ■ n n n Are all records maintained for 3 years (lab. reg. required 5 years)? ■ n n n Are analytical results consistent with data reported on DMRs? ❑ ■ ❑ n Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ n ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ■ n n n (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? n n ■ n Is the ORC visitation log available and current? ■ n n n Is the ORC certified at grade equal to or higher than the facility classification? ■ n n n Is the backup operator certified at one grade less or greater than the facility classification? ■ n n n Page # 3 Permit: NCO045292 Owner - Facility: Graham / Mebane WTP Inspection Date: 11/01/2006 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Is a copy of the current NPDES permit available on site? n ■ ❑ n Facility has copy of previous year's Annual Report on file for review? ■ D D D Comment: A minor transcription error was noted when comparing the May 2006 lab results to the DMR. Results for Total Suspended Solids and Aluminum tests were listed on May 4 instead of May 11. Please re -submit a corrected DMR for May 2006. Operators log book has all operational and maintenance information for the plant and the lagoons. ORC Visitaton log is maintained with time sheets. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? n ■ D D Is flow meter calibrated annually? n n ■ n Is the flow meter operational? D D ■ D (If units are separated) Does the chart recorder match the flow meter? D D ■ D Comment: Plant staff estimates the effluent flow from the wastewater lagoons on a weekly basis by the volume of backwash. Lagoons Yes No NA NE Type of lagoons? # Number of lagoons in operation at time of visit? 3 Are lagoons operated in? Series # Is a re -circulation line present? D n 0 n Is lagoon free of excessive floating materials? ■ F1 n n # Are baffles between ponds or effluent baffles adjustable? ■ n n n Are dike slopes clear of woody vegetation? ■ n n n Are weeds controlled around the edge of the lagoon? ■ n n n Are dikes free of seepage? ■ D D D Are dikes free of erosion? ■ n n n Are dikes free of burrowing animals? ■ n n n # Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? ■ n n n # If excessive algae is present, has barley straw been used to help control the growth? n n ■ D Is the lagoon surface free of weeds? ■ n n n Is the lagoon free of short circuiting? ■ n n n Comment: Page # 4 Permit: NC0045292 Inspection Date: 11/01/2006 Owner - Facility: Graham / Mebane WTP Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Is composite sampling flow proportional? n n ■ n Is sample collected below all treatment units? ■ ❑ ❑ fl Is proper volume collected? ■ ❑ n n Is the tubing clean? n ❑ ■ nnn Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? — — — ■ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ n ❑ r1 Comment: Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ D Comment: Page # 5 A rF9 QG 5 r O `C Mr. Victor R. Quick Utilities Director City of Graham P. O. Drawer 357 Graham, North Carolina 27253 RECEIVED N.C. Dept of ENS DEC 8 2w December 6, 2006 Subject: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director Division of Water Quality Draft NPDES Permit Permit NCO045292 Graham / Mebane WTP Alamance County Dear Mr. Quick: Enclosed with this letter is a copy of the draft permit for our facile Pleas�review raft very carefully to ensure thorough understanding o the conditions and requirements it contains. An analysis of your discharge monitoring data indicated there is a reasonable potential to exceed the water quality standard for aluminum. Therefore, a weekly average effluent limit for aluminum has been added to the permit. Additionally, a total residual chlorine ("TRC") limit has been added to the permit. Please see the attached TRC policy memo for details. According to information provided on the permit renewal application form, fluoride and ammonia are added to the system; therefore, monitoring for total fluoride and ammonia -nitrogen has been added to the permit. Additionally, monitoring for total nitrogen and total phosphorus has been added to the permit. Submit any comments to me no later than thirty (30) days following your receipt of the draft. Comments should be sent to the address listed at the bottom of this page. If no adverse comments are received from the public or from you, this permit will likely be issued in January, with an effective date of March 1, 2007. If you have any questions or comments concerning this draft permit, call me at (919) 733-5083, extension 361. Sincerely, Karen Rust Eastern NPDES Unit cc: Winston-Salem Regional Office Supervisor (Surface Water Protection) NPDES Files oar Central Files NorthCarolina JVahmally N. C. Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Phone: (919) 733-7015 Customer Service Internet: httpa/h2o.encstate.nc.us 512 N. Salisbury St. Raleigh, NC 27604 Fax: (919) 733-0719 1-877-623-6748 An Equal Opportunity,'Affirmative Action Employer Permit NCO045292 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Graham is hereby authorized to discharge wastewater from a facility located at the Graham / Mebane WTP 1824 US Highway 70 West of Mebane Alamance County to receiving waters designated as Back Creek in the Cape Fear River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, IL, III and IV hereof. This permit shall become effective This permit and authorization to discharge shall expire at midnight on May 31, 2011. Signed this day DRAFT Alan W. Klimek, Director Division of Water Quality By Authority of the Environmental Management Commission PrPermit NCO045292 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is. no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. The City of Graham is hereby authorized to: 1. Continue to operate a potable water treatment facility and discharge filter backwash water. The facility is located west of Mebane at the Graham / Mebane WTP at 1824 US Highway 70 in Alamance County. 2. Discharge from said treatment works at the location specified on the attached map into Back Creek, classified C-NSW waters in the Cape Fear River Basin. Discharge Locatio lb .. FIVE T r , 1711--l-�UIENRT, 71— STU J - x F�F-, , , 2MM�ll ��tiri.�-��..�.��`��_.::T�sli'H�/lltc� �.�-ter.'►<< PV Permit NCO045292 A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS — DRAFT During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS . Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location' Flow Weekly Estimate Effluent Total Suspended Solids 30.0 mg/L 45.0 mg/L 2/Month Grab Effluent Settleable Solids 0.1 ml/L 0.2 mVL Weekly Grab Effluent Turbidity2 EIDownstream 2/Month Grab Upstream & Aluminum3 88 µg/L 2/Month Grab Effluent Iron4 Monthly Grab Effluent Total Residual Chlorine 17 µg/L 2/Month Grab Effluent Total Fluoride Monthly Grab Effluent NH3 as N Monthly Grab Effluent Total Nitrogens Quarterly Grab Effluent Total Phosphorus Quarterly Grab Effluent pHs Weekly Grab Effluent Footnotes: 1. Upstream = 50 feet above discharge location Downstream = 50 feet below discharge location 2. The discharge shall not cause turbidity of the receiving water to exceed 50 NTU. If the turbidity exceeds these levels due to natural background conditions, the discharge level cannot cause any increase in the receiving water. 3. Aluminum monitoring is required only if alum is used as part of the treatment process. 4. Iron monitoring is required only if iron is used as part of the treatment process. 5. TN = TKN + NO3-N + NO2-N, where TN is Total Nitrogen, TKN is Total Kjeldahl Nitrogen, and NO3-N and NO2-N are Nitrate and Nitrite Nitrogen, respectively. 6. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or visible foam in other than trace amounts Permit NC0045292 A. (2.) PERMIT RE -OPENER: SUPPLEMENTARY NUTRIENT MONITORING Pursuant to N.C. General Statutes Section 143-215.1 and the implementing rules found in Title 15A of the North Carolina Administrative Code, Subchapter 02H, specifically 15A NCAC 02H.0 1 12(b)(1) and 02H.0114(a), and Part II, Sections B.12. and B.13. of this Permit, the Director of DWQ may reopen this permit to require supplemental nutrient monitoring of the discharge. The additional monitoring will be to support water quality modeling efforts within the Cape Fear River Basin, and shall be consistent with a monitoring plan developed jointly by the Division and affected stakeholders. O�Of WArFgQ Michael F. Easley G ®PwA Governor r NC ENR William G. Ross, Jr., Secretary > North Carolina Department of Environment and Natural Resources 5 < Alan W. Klimek, P.E., Director Division of Water Quality TO: NPDES Unit Staff FROM: David A. Goodrich NPDES Unit Supervisor June 19, 2003 SUBJECT: Total Residual Chlorine Policy for NPDES permits Every three years the State is required by the Clean Water Act to review its surface water quality standards and classifications, determine if changes are needed and to make any necessary changes. This review process is referred to as the "triennial review." Public hearings were held to solicit comments for the 2000-2003 Triennial Review of surface water quality standards during the summer of 2002. The Hearing Officer's recommendations were presented before the state's Environmental Management Commission on October 10, 2002. The Hearing Officer's recommended changes included modifications to the existing standards for Arsenic, Cyanide, Methylene Blue Active Substances (MBAS) and Total Residual Chlorine (TRC). The Hearing Officer also recommended the addition of a standard for Methyl Tert-Butyl Ether (MTBE). All of the Hearing Officer's proposed changes were adopted with the exception of MTBE. Th-t changes took effect on April 1, 2003. This memo documents the changes to the NPDES permitting policy for TRC limits. Total Residual Chlorine (TRC) Previously, TRC had an Action Level Standard, except in designated Trout waters. The Triennial Review changes modified the TRC Action Level Standard to an Aquatic Life Standard of 17 jig/L. The Aquatic Life Standard will remain for designated Trout waters. Aquatic Life Standard —17 µg/L (freshwater only) Trout Waters —17 µg/L Revised TRC Policy ➢ TRC limits will be assigned to permit renewals and all new permits issued after April 1, 2003. ➢ Facilities that do not use chlorine will not receive a TRC limit; however, the presence of a chlorine back-up system to augment LTV or other disinfection requires a TRC limit. ➢ Facilities discharging to streams with a 7Q10 <0.05 cfs (zero -flow streams) will receive a limit of 17 µg/L. ➢ Limits will be capped at 28 µg/L to protect against acute impacts. It is likely that many facilities will need to add dechlorination (or use another means of disinfection) to comply with the new TRC standard. Therefore, a compliance schedule of 18 months from the effective date of the permit may be added to any TRC limit added during the current permit renewal. This time period is allowed in order for the facility to budget and design/construct the dechlorination and/or alternative disinfection system(s). The NPDES Unit has promulgated minimum design criteria in order to expedite permitting of dechlorination equipment. cc: Coleen Sullins Regional Office Supervisors (Dechlorination guidance attached) Shannon Langley ��•� RECEIVED �/ _ NCDENR SEP 2 2 20M North Carolina Department of Environment and Natural Division of Water Quality,,,... Michael F. Easley, Governor William G. Floss; it., Secretary Alan W. Klimek, P.E., Director September 20, 2005 Ray Fogleman City of Graham PO Drawer 357 Graham, INC 27253 Subject: Renewal Notice NPDES Permit NCO045292 Graham / Mebane WTP Alamance County Dear Permittee: Your NPDES permit expires on May 31, 2006. Federal (40 CFR 122.41) and North Carolina (15A NCAC 2H.0105(e)) regulations require that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If you have already mailed your renewal application, you may disregard this notice. To satisfy this requirement, your renewal package must be sent to the Division postmarked no later than December 2, 2005. Failure to request renewal by this date may result in a civil assessment of at least $500.00. Larger penalties may be assessed depending upon the delinquency of the request. If any wastewater discharge will occur after May 31, 2006, the current permit must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1; unpermitted discharges of wastewater may be assessed civil penalties of up to $25,000 per day. If all wastewater discharge has ceased at your facility and you wish to rescind this permit, contact me at the telephone number or address listed below. Use the enclosed checklist to complete your renewal package. The checklist identifies the items you must submit with the permit renewal application. If you have any questions, please contact me at the telephone number or e-mail address listed below. Sincerely, Charles H. Weaver, Jr. NPDES Unit cc: Central Files Winston-Salem Regional Office, Water Quality Section NPDES File 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarolina Phone: 919 733-5083, extension 511 / FAX 919 733-0719 / chades.weaver@ncmail.net ;Vatzarallff An Equal Opportunity/Affirmative Action Employer - 50% Recycled/10% Post Consumer Paper NPDES Permit NCO045292 Graham / Mebane WTP Alamance County The following items are REQUIRED for all renewal packages: o A cover letter requesting renewal of the permit and documenting any changes at the facility since issuance of the last permit. Submit one signed original and two copies. o The completed application form (copy attached), signed by the permittee or an Authorized Representative. Submit one signed original and two copies. o If an Authorized Representative (such as a consulting engineer or environmental consultant) prepares the renewal package, written documentation must be provided showing the authority delegated to any such Authorized Representative (see Part II.B.1 Lb of the existing NPDES permit). o A narrative description of the sludge management plan for the facility. Describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. If your facility has no such plan (or the permitted facility does not generate any solids), explain this in writing. Submit one signed original and two copies. The following items must be submitted by any Municipal or Industrial facilities discharging process wastewater: Industrial facilities classified as Primary Industries (see Appendices A-D to Title 40 of the Code of Federal Regulations, Part 122) and ALL Municipal facilities with a permitted flow > 1.0 MGD must submit a Priority Pollutant Analysis (PPA) in accordance with 40 CFR Part 122.21. The above requirement does NOT apply to privately owned facilities treating 100016 domestic wastewater, or facilities which discharge non process wastewater (cooling water, filter backwash, etc.) PLEASE NOTE: Due to a change in fees effective January 1, 1999, there is no renewal fee required with your application package. Send the completed renewal package to: Mrs. Carolyn Bryant NC DENR / DWQ / Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 AT P , ro,:�G Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources September 1, 2005 Mr. Victor R. Quick City of Graham P.O. Drawer 357 Graham, NC 27253 Subject: Compliance Evaluation Inspection Graham -Mebane Water Treatment Plant NPDES General Permit No. NCO045292 Alamance County Dear Mr. Quick: Alan W. Klimek, P.E. Director Division of Water Quality Jenny Freeman of this office performed a Compliance Evaluation Inspection at the Graham -Mebane WTP in Alamance County on August 30, 2005. Mike Carson, Operator in Responsible Charge (ORC), was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated nine (9) areas, and observations from each area are addressed below: 1. Permit The permit became effective June 1, 2001 and expires May 31, 2006. A copy of the permit was available during the inspection. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from June 2004 through June 2005 showed no limit violations. All monitoring is performed per the frequencies specified in the permit. 3. Laboratory Sandra Adkins is the Laboratory Technician for the facility's on -site laboratory. WTP staff analyzes the following samples: settleable solids, chlorine residual, pH, and temperature. Total Suspended Residue and turbidity are analyzed at the wastewater treatment plant in Graham. Meritech, Inc. analyzes aluminum samples. 4. Flow Measurement Currently, plant staff is estimating the influent flow to the wastewater lagoons. Please note that the permit requires a weekly estimate of effluent flow from the wastewater lagoons. You should take necessary steps to meet this monitoring requirement. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number WQ0003824. 6. Operations & Maintenance No major problems were noted with respect to facility operation and maintenance. Noe Carolina )VIaturldly North Carolina Division of Water Quality 585 Waughtown Street Winston Salem, NC 27107 Phone (336) 771-4600 Customer Service Internet: h2o.enr.state.nc.us FAX (336) 771-4630 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycledl10% Post Consumer Paper IkD Mr. V. UUICK Page 2 September 1, 2005 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs on an as -needed basis, occurring almost everyday in July 2005 but only 8 out 31 days in May 2005. The treatment process consists of three settling lagoons in series. Effluent is discharged from Lagoon #3. At the time of the inspection, there were some floating solids on the surface of Lagoon #3. However, the surface water appeared reasonably clear. 8. Records/Reports The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. 9. Effluent/Receiving Waters The effluent is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the effluent appeared clear with no traceable solids. Sincerely, Steve W. Tedder Water Quality Regional Supervisor cc: WSRO Central Files Pr United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water m li nc Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 U 2 U 31 N00045292 11 121 05/08/30 i 17 18 U 19 U 20 U Remarks 211 1 1 1 1 1 1 1 Jill Jill 1 1 1 1 Jill 11 11 III 11 1 1 1 I I I I I I I I I I I66 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA --------------------------- Reserved ---------- ----------- 67 1 169 70 U 71 U 72 U 73 W 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) Graham / Mebane WTP 10:15 AM 05/08/30 05/05/01 Exit Time/Date Permit Expiration Date 1824 US Hwy 70 Mebane NC 27302 11:15 AM 05/08/30 06/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data James M. Carson/ORC/336-578-3264/ Victor Ray Quick/ORC/336-570-6721/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Victor Ray Quick,PO Drawer 357 Graham NC 27253//336-570-6700/3365135502 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement .Operations & Maintenance Records/Reports Self -Monitoring Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennifer M. Freeman WSRO WQ/// n - 4I�.c Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers I U O V Pt' ?j-i�1fc. w i Q�gw EPA Form 3560-3 (Rev 9-94) evious editions are obsolete. NPDES yr/mo/day Inspection Type (cont. ) 1 3I NC0045292 I11 12I 05/08/30 I17 18 U Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective June 1, 2001 and expires May 31, 2006. A copy of the permit was available during the inspection. 2. Self -Monitoring Program A review of the monthly self -monitoring reports from June 2004 through June 2005 showed no limit violations. All monitoring is performed per the frequencies specified in the permit. 3. Laboratory Sandra Adkins is the Laboratory Technician for the facility's on -site laboratory. WTP staff analyzes the following samples: settleable solids, chlorine residual, pH, and temperature. Total Suspended Residue and turbidity are analyzed at the wastewater treatment plant in Graham. Meritech, Inc. analyzes aluminum samples. 4. Flow Measurement Currently, plant staff is estimating the influent flow to the wastewater lagoons. Please note that the permit requires a weekly estimate of effluent flow from the wastewater lagoons. You should take necessary steps to meet this monitoring requirement. 5. Sludge Handling Disposal Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number WQ0003824. 6. Operations & Maintenance No major problems were noted with respect to facility operation and maintenance. 7. Facility Site Review The plant discharges filter backwash water. Backwashing occurs on an as -needed basis, occurring almost everyday in July 2005 but only 8 out 31 days in May 2005. The treatment process consists of three settling lagoons in series. Effluent is discharged from Lagoon #3. At the time of the inspection, there were some flnt-ino solids on the surface of Lagoon #3. However, the surface water appeared reasonably clear. ;/Reports irge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include : parameters. A copy of this lab data was available for review during the inspection. it/Receiving Waters ant is discharged into Back Creek in the Cape Fear River Basin. At the time of the inspection, the appeared clear with no traceable solids. Permit: NCO045292 Owner - Facility: Graham / Mebane WTP Inspection Date: 08/30/2005 Inspection Type: Compliance Evaluation Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Yes No ❑ ❑ NA ■ NE ❑ Is the facility as described in the permit? ■ ❑ ❑ ❑ Are there any special conditions for the permit? ❑ ■ ❑ ❑ Is access to the plant site restricted to the general public? ■ ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: The permit expires May 31, 2006. Please take necessary steps for permit renewal. Application must be sent in 180 days prior to expiration date. Yes No NA NE Operations & Maintenance Is the plant generally clean with acceptable housekeeping? ■ ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, ■ ❑ ❑ ❑ and other that are applicable? Comment: Settleable solids is analyzed weekly, as required by the permit. Lanoons Yes No NA NE Type of lagoons? Number of lagoons in operation at time of visit? 3 Are lagoons operated in? Series Is a re -circulation line present? ❑ ❑ ■ ❑ Is lagoon free of excessive floating materials? ■ ❑ ❑ ❑ Are baffles between ponds or effluent baffles adjustable? ■ ❑ ❑ ❑ Are dike slopes clear of woody vegetation? ■ ❑ ❑ ❑ Are weeds controlled around the edge of the lagoon? ■ ❑ ❑ ❑ Are dikes free of seepage? ■ ❑ ❑ ❑ Are dikes free of erosion? ■ ❑ ❑ ❑ Are dikes free of burrowing animals? ■ ❑ ❑ ❑ Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? ❑ ■ ❑ ❑ If excessive algae is present, has barley straw been used to help control the growth? ❑ ❑ ■ ❑ Is the lagoon surface free of weeds? ■ ❑ ❑ ❑ Is the lagoon free of short circuiting? ■ ❑ ❑ ❑ Comment: Lagoon 3, from which the effluent is discharged, had some floating solids on the surface. Yes No NA NE LahoratoN Are field parameters performed by certified personnel or laboratory? ■ ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? ■ ❑ ❑ ❑ Is the facility using a contract lab? ■ ❑ Cl ❑ Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? ■ ❑ ❑ ❑ Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ ❑ ■ Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ ❑ ■ Comment: Meritech is the contract lab. Yes No NA NE Flow M .asurement - Effluent Is flow meter used for reporting? ❑ ■ ❑ ❑ Is flow meter calibrated annually? ❑ ❑ ■ ❑ Is the flow meter operational? ❑ ❑ ■ ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ ■ ❑ Comment: Currently, influent to the lagoons is estimated on a weekly basis. However, permit requires a weekly estimation of effluent flow. Please make appropriate changes. Yes No NA NE R - .oPr rd Keeping Are records kept and maintained as required by the permit? ■ 0 0 ❑ _'q Permit: NCO045292 Owner -Facility: Graham / Mebane WTP Inspection Date: 08/30/2005 Inspection Type: Compliance Evaluation R - rope rd Keeping Is all required information readily available, complete and current? Yes No ■ ❑ NA ❑ NE ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ■ ❑ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? ❑ ❑ ■ ❑ Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ■ ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ■ ❑ ❑ ❑ Comment: The annual report is submitted by City of Graham. Yes No NA NE Fffl �i Pnt Sampling ino Is composite sampling flow proportional? ❑ ❑ ■ ❑ Is sample collected below all treatment units? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ❑ ❑ ■ ❑ Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? ❑ ❑ ❑ ■ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ■ ❑ ❑ ❑ Comment: Yes No NA NE upstream / Downstream Sam In = Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? ■ ❑ ❑ ❑ Comment: Yes No NA NE Solids Handling En meet Is the equipment operational? ❑ ❑ ❑ ■ Is the chemical feed equipment operational? ❑ Cl ❑ ■ Is storage adequate? ■ ❑ ❑ ❑ Is the site free of high level of solids in filtrate from filter presses or vacuum filters? ■ ❑ ❑ ❑ Is the site free of sludge buildup on belts and/or rollers of filter press? ❑ ❑ ■ ❑ Is the site free of excessive moisture in belt filter press sludge cake? ❑ ❑ ■ ❑ The facility has an approved sludge management plan? ■ ❑ ❑ ❑ Comment: Synagro, Inc. manages all alum sludge for the water treatment plant. Yes No NA NE Effluent Pine Is right of way to the outfall properly maintained? ■ ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? ■ ❑ ❑ Cl If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ ■ Cl Comment: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality July 13, 2004 Mr. Victor R. Quick City of Graham P.O. Drawer 357 Graham, NC 27253 SUBJECT: Compliance Evaluation Inspection Graham -Mebane Water Treatment Plant NPDES Permit No. NCO045292 Alamance County Dear Mr. Quick: A Compliance Evaluation Inspection was performed on the filter backwash discharge from the Graham -Mebane Water Treatment Plant in Alamance County by Jenny Freeman of this office on July 13, 2004. Mike Carson, ORC, was present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data; and an on - site inspection of the facility. A review of the self -monitoring data submitted for the period June 2003 through May 2004 showed that all parameters were sampled and analyzed per the requirements of the permit. In regards to compliance with effluent limits, an evaluation of the effluent data for the same time period revealed complete compliance. Please refer to the attached report for specific details from the inspection. If you have any questions concerning this report, please contact Ms. Freeman or me at (336) 771-4600. Sincerely, Steve W. Tedder Water Quality Supervisor cc: Central Files p N.C. Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 (336) 771-4600 Customer Service 1(800) 623-7748 United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCs) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 U 2 U 31 NCO045292 111 121 04/07/13 117 18 U 19 U 20 U U Remarks 211111111111111111111111111111111111111111 1III 11166 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ---------Reserved---------- 67 I 169 70 U 71 U 72 U 73 W 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 08:45 AM 04/07/13 01/05/01 Graham / Mebane WTP Exit Time/Date Permit Expiration Date 1824 U.S. Highway 70 Mebane NC 27302 09:45 AM 04/07/13 06/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data James M. Carson/ORC/336-578-3264/ Name, Address of Responsible Official/Title/Phone and Fax Number Victor R. Quick,PO Drawer 357 Graham NC 27253//336-570-670C/336513�n acted 04 R-0 Section C: Areas Evaluated Dudng Inspection (Check only those areas evaluated) ■ Permit ■ Flow Measurement N Operations & Maintenance Records/Reports Self -Monitoring Program N Sludge Handling Disposal 0 Facility Site Review Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date JenniferlI'M'.. Freeman WSRO WQ//336-771-4608/336-771-4630 / 4 , Signature of nagement Q A ReXiewer Agency/Office/Phone and Fax Numbers Date 11 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. C NPDES yr/mo/day Inspection Type (cont.) 1 3I NC0045292 Itt 121 04/07/13 17 18 U Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) PERMIT The permit became effective June 1, 2001 and expires May 31, 2006. A copy of the permit was available during the inspection. RECORDS/REPORTS The Discharge Monitoring Reports (DMRs) and lab data are maintained according to the permit. DMRs include all permit parameters. A copy of this lab data was available for review during the inspection. FACILITY SITE REVIEW The plant discharges filter backwash water. The treatment process consists of three settling lagoons in series. LABORATORY Sandra Adkins is the Laboratory Technician. All sampling and monitoring is performed by plant staff. Samples are analyzed at the lab at the WTP or the wastewater treatment plant in Graham. Pace Analytical analyzes aluminum samples. EFFLUENT/RECEIVING WATERS The effluent is discharged into Back Creek. The effluent appeared clear with no traceable solids. FLOW MEASUREMENT Flows are estimated by instantaneous measurements. SELF -MONITORING PROGRAM A review of the monthly self -monitoring reports from June 2003 through May 2004 showed no limit violations. All monitoring is performed per the frequencies specified in the permit. OPERATIONS & MAINTENANCE No problems were noted with respect to facility operation and maintenance. SLUDGE DISPOSAL Sludge disposal is handled by Synagro, Inc. Alum residuals are surface land applied on City of Graham property under permit number WQ0003824. Records of sludge disposal were available during the inspection. Permit: NC0045292 Owner - Facility: City of Graham - Graham / Mebane WTP Inspection Date: 07/13/04 Inspection Type: Compliance Evaluation NA NF Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Yes No ❑ ❑ E ❑ Is the facility as described in the permit? 0 ❑ ❑ ❑ Are there any special conditions for the permit? ❑ 0 ❑ ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? E ❑ ❑ ❑ Comment: Yes No NA NE Oo .rations & Maint .nan . - T Does the plant have general safety structures in place such as rails around or covers over tanks, pits, or wells? ❑ ❑ ❑ Is the plant generally clean with acceptable housekeeping? ❑ ❑ ❑ Comment: La000ns Type of lagoons? Yes No NA NE Number of lagoons in operation at time of visit? 3 Are lagoons operated in? Is a re -circulation line present? ❑ ❑ E ❑ Is lagoon free of excessive floating materials? E ❑ ❑ ❑ Are baffles between ponds or effluent baffles adjustable? ❑ ❑ 0 ❑ Are dike slopes clear of woody vegetation? 0 ❑ ❑ ❑ Are weeds controlled around the edge of the lagoon? 0 ❑ ❑ ❑ Are dikes free of seepage? 0 ❑ ❑ ❑ Are dikes free of erosion? ❑ ❑ ❑ Are dikes free of burrowing animals? ❑ ❑ ❑ Are sludge levels appropriate? ❑ ❑ ❑ Has the sludge blanket in the lagoon (s) been measured periodically in multiple locations? 0 ❑ ❑ ❑ If excessive algae is present, has barley straw been used to help control the growth? ❑ ❑ 0 ❑ Is the lagoon surface free of weeds? E ❑ ❑ ❑ Is the lagoon free of short circuiting? E ❑ ❑ ❑ Comment: Yes No NA NE Flow Measurement - Influent Is flow meter used for reporting? ❑ ❑ 0 ❑ Is flow meter calibrated annually? ❑ ❑ 0 ❑ Is flow meter operating properly? ❑ ❑ 0 ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ 0 ❑ Comment: Influent flow is estimated based on filter backwash water. Yes_ No NA NE Flow Measurement - Effluent Is flow meter used for reporting? ❑ ❑ 0 ❑ Is flow meter calibrated annually? ❑ ❑ 0 ❑ Is flow meter operating properly? ❑ ❑ N ❑ (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ 0 ❑ Comment: Yes No NA NF Record K ..oina Are records kept and maintained as required by the permit? N ❑ 0 0 Permit: NCO045292 Owner - Facility: City of Graham - Graham / Mebane WTP Inspection Date: 07/13/04 Inspection Type: Compliance Evaluation Yes No NA NE RecUrd Keeler Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? E ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? 0 ❑ ❑ ❑ Are sampling and analysis data adequate and include: 0 ❑ ❑ ❑ Dates, times and location of sampling 0 Name of individual performing the sampling E Results of analysis and calibration 0 Dates of analysis Name of person performing analyses Transported COCs Plant records are adequate, available and include E ❑ ❑ ❑ O&M Manual 0 As built Engineering drawings 0 Schedules and dates of equipment maintenance and repairs 0 Are DMRs complete: do they include all permit parameters? 0 ❑ ❑ ❑ Has the facility submitted its annual compliance report to users? ❑ ❑ 0 ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? 0 ❑ ❑ ❑ Is the ORC visitation log available and current? 0 ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility classification? ❑ ❑ ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Is the facility description verified as contained in the NPDES permit? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for example: MLSS, MCRT, Settleable Solids, DO, Sludge ❑ ❑ 0 ❑ Judge, pH, and others that are applicable? Facility has copy of previous year's Annual Report on file for review? ❑ ❑ E ❑ Comment: Fffluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ 0 ❑ Is sample collected below all treatment units? 0 ❑ ❑ ❑ Is proper volume collected? N ❑ ❑ ❑ Is the tubing clean? ❑ ❑ 0 ❑ Is proper temperature set for sample storage (kept at 1.0 to 4.4 degrees Celsius)? 0 ❑ ❑ ❑ Is the facility sampling performed as required by the permit (frequency, sampling type representative)? ❑ ❑ ❑ Comment: Upstream / Downstream Sam to ina Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)? so ❑ ❑ Comment: Solids Handling Fgu'nment Yes No NA NE Is the equipment operational? ❑ ❑ 0 ❑ Is the chemical feed equipment operational? ❑ ❑ 0 ❑ Is storage adequate? ■ ❑ ❑ ❑ Is the site free of high level of solids in filtrate from filter presses or vacuum filters? ❑ ❑ 0 ❑ Is the site free of sludge buildup on belts and/or rollers of filter press? 0 0 E 0 Permit: NCO045292 Owner - Facility: City of Graham - Graham / Mebane WTP Inspection Date: 07/13/04 Inspection Type: Compliance Evaluation Solids Handling Equipment Yes No NA NF Is the site free of excessive moisture in belt filter press sludge cake? 0 0 N 0 Comment: Effluent Pipe Yes_ No NA NE Is right of way to the outfall properly maintained? 0 0 0 Are receiving water free of solids and floatable wastewater materials? 0 0 0 Are the receiving waters free of solids / debris? 0 0 0 Are the receiving waters free of foam other than a trace? 0 0 0 Are the receiving waters free of sludge worms? ❑ 0 0 If effluent (diffuser pipes are required) are they operating properly? 0 0 0 0 Comment: