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HomeMy WebLinkAboutNC0001210_Regional Office Historical File Pre 201660� W AT �9QG r _ � a May 12, 2005 Mr. Richard C. Keziah, President Monarch Hosiery Mills, Inc. P.O. Box 1205 Burlington, North Carolina 27216-1205 Subject: Compliance Evaluation Inspection Monarch Hosiery Mills — Altamahaw Plant NPDES Permit No. NC0001210 Alamance County Dear Mr. Keziah: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality Jenny Freeman of this office performed a Compliance Evaluation Inspection of the wastewater treatment facility at the former site of Monarch Hosiery Mills in Altamahaw in Alamance County on May 10, 2005. You were present for the inspection. This type of inspection consists of two basic parts: an in -office review of facility files and self -monitoring data and an on -site inspection of the facility. This particular inspection evaluated four (4) areas, and observations from each area are addressed below: 1. Permit The permit became effective November 1, 2002 and expires May 31, 2006. Monarch Hosiery is no longer using this facility. Therefore, the wastewater treatment plant is inactive, with no discharge. The building is for sale, and has been on the market for approximately 6 months. In May 2004, Mr. Keziah applied for and was granted Pump & Haul permit WQ0023939, which expired on November 30, 2004. At that time, another application was made for a second Pump & Haul permit and W00024617 was issued. This permit will expire on May 31, 2005. Application is being made for a third Pump & Haul permit. 2. Facility Site Review During operation, the system was used to treat primarily industrial waste generated from the textile mill. The plant is rated to treat 50,000 gallons of wastewater per day. Now the system is handling only a small volume of domestic waste from the few remaining staff. McPherson's Septic Service pumps the settling basin on an as -needed basis. 3. Records/Reports Monarch Hosiery was granted a waiver of the monthly reporting requirement by means of a letter from Division of Water Quality dated June 18, 2004. 4. Effluent/Receivinq Waters During active operation, the effluent was discharged to Reedy Fork Creek in the Cape Fear River Basin. There is currently no discharge from the treatment system. During the inspection, your current permitting options were discussed in some detail. The current NPDES Permit No. NC0001210 expires on May 31, 2006. Please note that you should begin the permit renewal process as soon as possible. If you decide not to renew this permit, the re -permitting process for the future property owner could be extensive with an Nam` Carolina ;Vatundly North Carolina Division of Water Quality 585 Waughtown Street Winston Salem, NC 27107 Phone (336) 771-4600 Customer Service Internet: h2o.enr.state.nc.us FAX (336) 771-4630 1-877-623-6748 540 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Mr. R.C. Keziah Page 2 May 12, 2005 ��N uncertain result. If the future property owner plans to use the wastewater treatment system immediately upon the sale of the building, the permit will need to be renewed now to ensure that all Division of Water Quality rules and regulations are met. If you have any questions concerning this matter, please contact Ms. Freeman or me at (336) 771-4600. Sincerely, Steve W. Tedder Water Quality Regional Supervisor cc: WSRO — SWP Central Files — SWP United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 U 2 U 31 NC0001210 111 121 05/05/lo 17 18 U 19 U 20 U Remarks 21IIIII111111111111IIIIII1JIIIIIIIIIII IIIIIIII11166 Inspection Work Days Facility Self -Monitoring Evaluation Rating 81 QA --------------------------- Reserved ----------------------- 67 I 169 70 U 71 U 72 U 73 W 74 751 I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 09:40 AM 05/05/10 02/11/01 Monarch Hosiery Mills Incorporated Exit Time/Date Permit Expiration Date 2729 Ossippee Front St Altamahaw NC 27202 10:15 AM 05/05/10 06/05/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Richard Keziah//336-584-0361 / Name, Address of Responsible Official/Title/Phone and Fax Number Boyd H McKenzie,PO Box 1205 Burlington NC 27216//336-584-0361/ Contacted No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Records/Reports 0 Facility Site Review 0 Effluent/Receiving Waters Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Jennife M. Freeman WSRO WQ/// Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date f' p - EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. NPDES yr/mo/day Inspection Type (cont.) 1 3I NC0001210 111 12, 05/05/10 1 17 18 U Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1. Permit The permit became effective November 1, 2002 and expires May 31, 2006. Monarch Hosiery is no longer using this facility. Therefore, the wastewater treatment plant is inactive, with no discharge. The building is for sale, and has been on the market for approximately 6 months. In May 2004, Mr. Keziah applied for and was granted Pump & Haul permit WQ0023939, which expired on November 30, 2004. At that time, another application was made for a second Pump & Haul permit and WQ0024617 was issued. This permit will expire on May 31, 2005. Application is being made for a third Pump & Haul permit. 2. Facility Site Review During operation, the system was used to treat primarily industrial waste generated from the textile mill. The plant is rated to treat 50,000 gallons of wastewater per day. Now the system is handling only a small volume of domestic waste from the few remaining staff. McPherson's Septic Service pumps the settling basin on an as -needed basis, taken to East Burlington WWTP. 3. Records/Reports Monarch Hosiery was granted a waiver of the monthly reporting requirement by means of a letter from Division of Water Quality dated June 18, 2004. 4. Effluent/Receiving Waters During active operation, the effluent was discharged to Reedy Fork Creek in the Cape Fear River Basin. There is currently no discharge from the treatment system. Permit (If the present permit expires in 6 months or less). Has the permittee submitted a new application? Is the facility as described in the permit? Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the inspector granted access to all areas for inspection? Comment: The facility currently operates under Pump & Haul permit No. WO0024617. Permit will expire within the next year, renewal process should be started immediately. Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: The facility is no longer discharging. Yes No NA NE ❑ M ❑ ❑ ■ ❑ O ❑ ■❑❑❑ ■ O O ❑ ❑ ❑ ❑ MAY-09-2005 09:42 From:JEFFERIES SOCKS 3362269217 To:3367714630 P.2/2 DIRECTIONS TO MONARCH HOSIERY MILLS, INC. Finishing Plant - Altamahaw, N. C. Traveling north on 1-85 / 40 take the ELON exit ( #141) Take a left at the exit stop light and go back across the bridge and go to the second stop light and take a left onto GARDEN ROAD. Follow GARDEN ROAD until you come to a stop sign (approximately 1.1 miles). Take a right onto ST. MARK'S CHURCH ROAD. Follow ST. MARKS CHURCH ROAD and continue on through the stop light at HWY 70. ST. MARKS CHURCH ROAD changes to WILLIAMSON AVENUE on the other side of the stop light. Continue on WILLIAMSON AVENUE into the town of Elon . You'll go through four (4) stop lights. The third stop light will be the intersection of HWY 100 and WILLIAMSON AVENUE . Continue through this stop light for approximately .7 mile and you'll come to the fourth stop light at UNIVERSITY DRIVE. Go through this stop light and take a immediate left onto the ELON - OSSIPEE ROAD. Continue for approximately 3 1/2 miles until you come to a stop sign at OLD HWY 87. Take a left on OLD HWY 87 and go about .6 mile. Our driveway is the paved road to the left, just before the bridge . The street sign shows OSSIPEE / FRONT STREET. Come on through the gate and our office is on the right _ (�e�.ia-/\ Boyd McKenzie • 530 Pomeroy ST. Graham NC 27253 MonuchHosiayM& RECEIVED July 25, 2004 N.C. Dept' of ENR AUG 0 6 2004 Division of Water Quality Winston-Salem Regional Office To: Alan W. Klimek Since the plant has shut down we have been using Steve McPherson to pump the small aeration basin to prevent any discharge. We have bypassed the two holding basins. Steve has removed the contents of one of the basins and is in the process of emptying the second. When all of the staff has moved from the building Steve will remove the contents of the last tank. Monarch will continue to maintain the package plant. In the event they restart, or sell the property they will reinstate or transfer the permit. Thank you for your help with this matter. Sincerely, Boyd McKenzie EFF.REPORT NC0001210 DISCHARGE NO. 001 tCH HOSIERY MILLS INC. MONTH: Septembe' YEAR: CLASS: 2 COUNTY. Alamance OPERATOR IN RESPONSIBLE CHARGE (ORC) Boyd Mckenzie CHECK BOX IF ORC HAS CHANGED CERTIFIED LABORATORIES (1) PERSON(S) COLLECTING SAMPLES GRADE 3 PHONE 336/584-0361 (2) Mail ORIGINAL and ONE COPIES to: ATTN.CENTRAL FILES DIV. OF WATER QUALITY X 1617 MAIL SERVICE CENTER (�5(-)I- UN tN RE RALEIGH, NC 27699-1617 BY THIS SIGNATURE, I CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE Facility Status: (Please check one of the following) All monitoring data and sampling frequencies meet permit requirements All monitoring data and sampling frequencies do NOT meet permit requirements Compliant Noncompliant If the facility is noncompliant, please comment on corrective actions being taken in respect to equipment, operation, maintenance, etc., and a time table for improvements to be made. No �--Low: Ta �1 l_Rty . \e-lyy1 lc, G "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Permittee Address 00010 Temperature 00076 Turbidity 00080 Color (Pt -Co) 00082 Color (ADMI) 00095 Conductivity 00300 Dissolved Oxygen 00310 BOD5 00340 COD 00400 pH 00530 Total Suspended Residue 00545 Settleable Matter Permittee (Please print or type) Signature of Permittee** Phone Number Date PARAMETER CODES 00556 Oil & Grease 00951 Total Fluoride 01067 Nickel 00600 Total Nitrogen 01002 Total Arsenic 01077 Silver 00610 Ammonia Nitrogen 01092 Zinc 00625 Total Kjeldhal 01027 Cadmium 01105 Aluminum Nitrogen 00630 Nitrates/Nitrites 01032 Hexavalent Chromium 01147 Total Selenium 01034 Chromium 31616 Fecal Coliform 00665 Total Phosphorous 32730 Total Phenolics 00720 Cyanide 01037 Total Cobalt 34235 Benzene 00745 Total Sulfide 01042 Copper 34481 Toluene 00927 Total Magnesium 38260 MBAS 00929 Total Sodium 01045 Iron 39516 PCBs 00940 Total Chloride 01051 Lead 50050 Flow Permit Exp. Date 50060 Total Residual Chlorine 71880 Formaldehyde 71900 Mercury 81551 Xylene Parameter Code assistance may obtained by calling the Water Quality Compliance Group at (919) 733-5083, extension 581 or 534. The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data. * ORC must visit facility and document visitation of facility as required per 15A NCAC 8A .0202 (b) (5) (B). ** If signed by other than the permittee, delegation of signatory authority must be on file with the state per 15A NCAC 2B .0506 (b) (2) (D)• EFF.REPORT NC0001210 DISCHARGE NO. 001 2CH HOSIERY MILLS INC. MONTH: Decembei YEAR CLASS: 2 COUNTY: Alamance OPERATOR IN RESPONSIBLE CHARGE (ORC) Boyd Mckenzie GRADE CHECK BOX IF ORC HAS CHANGED CERTIFIED LABORATORIES (1) PERSON(S) COLLECTING SAMPLES (2) Mail ORIGINAL and ONE COPIES to. AT -TN : CENTRAL FILES DIV. OF WATER QUALITY X��� 1617 MAIL SERVICE CENTER (SIGNATURE aFUHEHA I UKIN RALEIGH, NC 27699-1617 BY THIS SIGNATURE, I CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE 2 PHONE 3361584-0361 J, (; Facility Status: (Please check one of the following) All monitoring data and sampling frequencies meet permit requirements All monitoring data and sampling frequencies do NOT meet permit requirements Compliant Noncompliant If the facility is noncompliant, please comment on corrective actions being taken in respect to equipment, operation, maintenance, etc., and a time table for improvements to be made. G— "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Permittee (Please print or type) Signature of Permittee** Date Permittee Address Phone Number PARAMETER CODES 00010 Temperature 00556 Oil & Grease 00951 Total Fluoride 01067 Nickel 00076 Turbidity 00600 Total Nitrogen 01002 Total Arsenic 01077 Silver 00080 Color (Pt -Co) 00610 Ammonia Nitrogen 01092 Zinc 00082 Color (ADMI) 00625 Total Kjeldhal 01027 Cadmium 01105 Aluminum Nitrogen 00095 Conductivity 00630 Nitrates/Nitrites 01032 Hexavalent Chromium 01147 Total Selenium 00300 Dissolved Oxygen 01034 Chromium 31616 Fecal Coliform 00310 BOD5 00665 Total Phosphorous 32730 Total Phenolics 00340 COD 00720 Cyanide 01037 Total Cobalt 34235 Benzene 00400 pH 00745 Total Sulfide 01042 Copper 34481 Toluene 00530 Total Suspended 00927 Total Magnesium 38260 MBAS Residue 00929 Total Sodium 01045 Iron 39516 PCBs 00545 Settleable Matter 00940 Total Chloride 01051 Lead 50050 Flow Permit Exp. Date 50060 Total Residual Chlorine 71880 Formaldehyde 71900 Mercury 81551 Xylene Parameter Code assistance may obtained by calling the Water Quality Compliance Group at (919) 733-5083, extension 581 or 534. The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data. * ORC must visit facility and document visitation of facility as required per 15A NCAC 8A .0202 (b) (5) (B). ** If signed by other than the permittee, delegation of signatory authority must be on file with the state per 15A NCAC 2B .0506 (b) (2) (D)• NC0001210 DISCHARGE NO RCH HOSIERY MILLS INC. e EFF.REPORT MONTH: YEAR _ CLASS: 2 COUNTY Alamance 311 ©ORE�®�������������� 1 I � • • • ���� 11 11�®® I . 1 : 1® OPERATOR IN RESPONSIBLE CHARGE (ORC) Boyd Mckenzie GRADE CHECK BOX IF ORC HAS CHANGED CERTIFIED LABORATORIES (1) PERSON(S) COLLECTING SAMPLES (z) Mail ORIGINAL and ONE COPIES to: ATTN: CENTRAL FILES DIV-OF WATER QUALITY x �r'�JCj���f��J�( 1617 MAIL SERVICE CENTER �`fGAA'`I UHL UFJFI�ES�6NSiBL RALEIGH, NC 27699-1617 BY THIS SIGNATURE, I CERTIFY THAT THIS REPORT IS ACCURATE AND COMPLETE TO THE BEST OF MY KNOWLEDGE 3 PHONE 336/584-0361 Facility Status: (Please check one of the following) All monitoring data and sampling frequencies meet permit requirements All monitoring data and sampling frequencies do NOT meet permit requirements Compliant Noncompliant If the facility is noncompliant, please comment on corrective actions being taken in respect to equipment, operation, maintenance, etc., and a time table for improvements to be made. "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Permittee Address 00010 Temperature 00076 Turbidity 00080 Color (Pt -Co) 00082 Color (ADMI) 00095 Conductivity 00300 Dissolved Oxygen 00310 BOD5 00340 COD 00400 pH 00530 Total Suspended Residue 00545 Settleable Matter Permittee (Please print or type) Signature of Permittee** Phone Number PARAMETER CODES 00556 Oil & Grease 00951 Total Fluoride 00600 Total Nitrogen 01002 Total Arsenic 00610 Ammonia Nitrogen 00625 Total Kjeldhal 01027 Cadmium Nitrogen 00630 Nitrates/Nitrites 01032 Hexavalent Chromium 01034 Chromium 00665 Total Phosphorous 00720 Cyanide 01037 Total Cobalt 00745 Total Sulfide 01042 Copper 00927 Total Magnesium 00929 Total Sodium 01045 Iron 00940 Total Chloride 01051 Lead Date 01067 Nickel 01077 Silver 01092 Zinc 01105 Aluminum Permit Exp. Date 50060 Total Residual Chlorine 01147 Total Selenium 71880 Formaldehyde 31616 Fecal Coliform 71900 Mercury 32730 Total Phenolics 81551 Xylene 34235 Benzene 34481 Toluene 38260 MBAS 39516 PCBs 50050 Flow Parameter Code assistance may obtained by calling the Water Quality Compliance Group at (919) 733-5083, extension 581 or 534. The monthly average for fecal coliform is to be reported as a GEOMETRIC mean. Use only units designated in the reporting facility's permit for reporting data. * ORC must visit facility and document visitation of facility as required per 15A NCAC 8A .0202 (b) (5) (B). ** If signed by other than the permittee, delegation of signatory authority must be on file with the state per 15A NCAC 2B .0506 (b) (2) (D). June 18, 2004 Mr. Richard C. Keziah Monarch Hosiery Mills, Inc. PO BOX 1205 BURLINGTON NC 27216-1205 micnaei r. atmivy, %avvvnwi William G. Ross Jr., Secretary Department of Environment and Natural Resources Subject: Waiver of Monthly Reporting Requirement Monarch Hosiery Mills, Inc. — Altamahaw Plant NPDES Permit NC0001210 Alamance County Dear Mr. Keziah: Alan W. Klimek, P.E., Director Division of Water Quality N of ENR JON 2 2 2004 Winston-JaIp,7; Rol C'`F.e Title 15A of the North Carolina Administrative Code, Subchapter 2B, Section .0506 enumerates specific reporting requirements applicable to holders of NPDES permits issued by the State of North Carolina. 15A NCAC 2B .0506 (a)(1)(E) states that permittees must continue to submit monthly discharge monitoring reports (DMRs) to the Division of Water Quality, even when there is no discharge from the facility during the reporting period. This requirement may be waived by the Director of the Division of Water Quality during extended periods of no discharge. I have reviewed your correspondence of June 8, 2004, which describes the unfortunate ceasing of manufacturing operations at Monarch Hosiery Mills' Altamahaw Plant and requests a suspension of NPDES reporting requirements for the facility's wastewater treatment plant (WWTP). You state that due to the plant shut down, the WWTP receives no influent from manufacturing processes. However, the WWTP will continue to serve a small office staff working on the site. This small volume of domestic flow to the WWTP is planned to be pumped and hauled from the facility for treatment and disposal. A pump and haul permit was secured on May 24, 2004 so you could perform this activity. After reviewing your letter and considering the recommendation of the staff of the Winston- Salem Regional Office, I have agreed to waive the requirement to submit monthly DMRs for the subject facility, effective June 1, 2004. The DMRs for September 2003, December 2003, and May 2004 should be submitted, and include a summary report on progress made in implementing those actions that will preclude the WWTP from discharging. Please note that the issuance of this waiver is conditional upon your compliance with all terms and conditions of the pump and haul permit. Please be further advised that if and when a discharge resumes, the discharge must be monitored as per the terms of the NPDES permit and other applicable rules or statutes. Please keep the Winston-Salem Regional Office apprised of any pertinent developments that arise regarding wastewater treatment at this facility, especially if plant operations resume and the WWTP is again activated. " . Y1:1ir.<:l •. Customer Service Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 1 800 623-7748 (919) 733-7015 Fax: (919) 733-9612 In addition, this letter waives the requirement for certified operator visitation during this period of no discharge activity. Though the visitation requirement is waived, it is strongly suggested that knowledgeable personnel continue to perform routine oversight of wastewater management operations in order to minimize the chance of an unintended discharge. Please also be advised that while requirements for operator visitation, monitoring and reporting are being waived during the period of no discharge, your company is still required to pay the Annual Administering and Compliance Monitoring Fee that is associated with this and all NPDES permits. Thank you for your cooperation in this matter. If you have any questions, please contact the Water Quality Section staff in our Winston-Salem Regional Office at (336) 771-4600. Sincerely, rlt4 Alan W. Klimek. P.E. cc: Winston-Salem Regional Office Point Source Compliance/Enforcement Unit Technical Assistance & Certification Unit Charles Weaver Jeanne Phillips Central Files VJ•Vu , ,��+„ ,ice.. •.-a��...�..+. �. ._.. _._ ___ _- ____ P.O. Box 1205 Burlington, NC 27216-1205 FAX 336-584-0366 June 8, 2004 MONARCH HOSIERY MILLS, INC. " 0""41d"Wu of -®.al. f do 9a4„ 1, ichael M. Mickey Division of Watq� Quafrty W' a em Regional. Office 595 Waughtown Street Winston-Salem, NC 27107 Suk lect: NPDES Permit No. NC000121.0 Dear Mr. Mickey: E,o Fk1 - J1JA( ®a - _ 2729 Ossipee Front St. Altamahaw, NC 27202-0247 Phone: 336-584-0301 1-800-334-5168 Monarch Hosiery ceased manufacturing operations at our Altaaoahaw, NC Plant in June 2002. We prescmtly have seven employees using the office space at this facility. Since the only waste going into our waster treatment plant is domestic waste from our office, we applied for and have received a Pump and Haul permit. Our Pump and Haul permit number is WQ0023939 and is dated May 24, 2004. We are requesting that our NPDES Permit status be changed to" on hold". Thank you in advance for your consideration. Sincere , Richard C. Keziah ►J -2004 09 : 06 FiiUM : NC U 1 V 151 UN Ut- taxi I trc Sao r r t-to-wi 1 u • V J 1 J 1 JJ JV 1 L Michael F. Eeslcy, Govamor /+9William G. Ron Jr., Secraary p North Carolina Depa twat of Bnvimnmcnt and Natural Re3ources �y Alan W.10i nek, P. E. Dh=tm Division of Water Quality Cakxn H. Sullins, Deputy Director UU MIMN Division of water Quality t! April 30, 2004 Mr, Richard C. Keziah, President Monarch Hosiery Mills, inc. P.O. Box 1205 Burlington, NC 27216-1205 SUBJECT; DMR Submittal Monarch Hosiery Mills, Inc. NPDES Permit No. NC0001210 Alamence County Dear Mr. Keziah: i spoke with Boyd McKenzie on April 15, 2004, concerning the process for Monarch Hosiery to suspend submittal of the monthly self -monitoring reports (DMR's). This option is possible because Monarch Hosiery has not discharged any wastewater into Reedy Fork Creek since October 2002. The process involves submitting a letter to our office explaining your current situation and requesting that the permit status be changed to "on hold". Please note, however, that this letter cannot be submitted until a Pump and Haul permit is issued and in effect for the small quantity of domestic wastewater that Monarch still generating. The "on hold" status will not affect the validity of the permit, your ability to transfer the permit nor the annual permit fee payment requirement. It simply means that our computer system no longer expects DMR's from the Monarch facility. Should you have any questions, please give me a call at (336) 771-4600. cc: Central Files WSRO Sincerely, %X�� %JA4> Michael M. Mickey Environmental Specialist it N. C. DlvlNon of Water QualityYVatcr Quality Section 595 Wa*town Street Wit m-tiler, North C=11na 27107 (336) 7771/14600 C Re77-U3.67 8 PFV P.O. Box 1205 Burlington, NC 27216-1205 FAX 336-584-0366 June 8, 2004 MONARCH HOSIERY MILLS, INC. `e anu faeiuzazs ofQud-lEy _{oslezty foz dm 6.am 13am " r. ichael Mkey Division of �ati7erQuality W' - am Regional Office 585 Waughtown Street Winston-Salem, NC 27107 Subject: NPDES Permit No. NC0001210 Dear Mr. Mickey: 2729 Ossipee Front St. Altamahaw, NC 27202-0247 Phone: 336-584-0361 1-800-334-5168 Monarch Hosiery ceased manufacturing operations at our Altamahaw, NC Plant in June 2002. We presently have seven employees using the office space at this facility. Since the only waste going into our waster treatment plant is domestic waste from our office, we applied for and have received a Pump and Haul permit. Our Pump and Haul permit number is WQ0023939 and is dated May 24, 2004. We are requesting that our NPDES Permit status be changed to " on hold". Thank you in advance for your consideration. Sincere , . " eelelz� Richard C. Keziah NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES FAX TRANSMITTAL Water Quality Section Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, N.C. 27107 Phone: (336)771-4600 TO: �CP� FAX NUMBER: FROM: DATE: -_ \� O Number of pages (including cover page): 5 F1.94A, �ENF1 Fax: (336)771-4630 mike.mickev@ncmail.net Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality April 30, 2004 Mr. Richard C. Keziah, President Monarch Hosiery Mills, Inc. P.O. Box 1205 Burlington, NC 27216-1205 SUBJECT: DMR Submittal Monarch Hosiery Mills, Inc. NPDES Permit No. NC0001210 Alamance County Dear Mr. Keziah: I spoke with Boyd McKenzie on April 15, 2004, concerning the process for Monarch Hosiery to suspend submittal of the monthly self -monitoring reports (DMR's). This option is possible because Monarch Hosiery has not discharged any wastewater into Reedy Fork Creek since October 2002. The process involves submitting a letter to our office explaining your current situation and requesting that the permit status be changed to "on hold". Please note, however, that this letter cannot be submitted until a Pump and Haul permit is issued and in effect for the small quantity of domestic wastewater that Monarch still generating. The "on hold" status will not affect the validity of the permit, your ability to transfer the permit nor the annual permit fee payment requirement. It simply means that our computer system no longer expects DMR's from the Monarch facility. Should you have any questions, please give me a call at (336) 771-4600. Sincerely, %j4Q__1 VVADV,_1'1� Michael M. Mickey Environmental Specialist II cc: Central Files WSRO N. C. Division of Water Quality/Water Quality Section 585 Waughtown Street Winston-Salem, North Carolina 27107 (336) 771-4600 Customer Service 1-877-623-6748 - ( 7,f - V-X_� inactive status? Rust <karen.rust@ncmail.net> Date: Tue, 20 Apr 2004 10:07:40 -0400 To: Mike Mickey <Mike.Mickey@ncmail.net> Hey Mike, The way I understand this process is that the facility does need to request the change in status, and explain why the change is appropriate. So, they would need to give details as to why they believe they will no longer discharge, and the regional office would need to give their input and consent. Also, the facility is still responsible for annual fees and renewal fees. As far as I know, the Director is the only person who has the delegation to approve this change in status. Additionally, if they want to discharge in the future, they would need to notify the regional office and the regional office would have to check and agree that the facility was in good condition, and was ok to discharge. Now, this is symantics, but technically, an inactive permit status means the permit has been rescinded or become void. According to Bob, the permit status is "on hold" when the DMR submission requirement is suspended. So, I think your letter explains what is going to happen pretty well, but for clarity, I would recommend not using "inactive status", and use suspension of DMR submission, or on hold permit status. I hope this helps. Let me know if you have any other questions. Thanks, Karen Mike Mickey wrote: Hi Karen - Me again. Can you read the attached letter and tell me if that is how inactive status is supposed to work? Thanks, Mike. Mike Mickey NC DENR Winston-Salem Regional Office Division of Water Quality, Water Quality Section 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4608 ext 264 FAX: (336) 771-4630 1 of 1 4/22/2004 8:13 AM Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P. E. Director Division of Water Quality Coleen H. Sullins, Deputy Director Division of Water Quality April 6, 2004 Mr. Richard C. Keziah, President Monarch Hosiery Mills, Inc. P.O. Box 1205 Burlington, NC 27216-1205 SUBJECT: Pump & Haul Permit Application Monarch Hosiery Mills, Inc. Alamance County Dear Mr. Keziah: Per our conversation on April 2, 2004, the attached application is being sent to you detailing the requirements for obtaining a pump & haul permit. This permit is necessary because your domestic waste is being trucked for disposal. Since the wastewater storage unit(s) are already in use, plans and specifications sealed by an engineer are not required. A schematic of the pump and haul system (drains, piping, tanks, pumps) will suffice along with detailed information on the type of high water alarm. The application fee is $675 (see attached fee schedule). Should you have any questions, please give me a call at (336) 771-4600. Sincerely, 1 Michael M. Mickey Environmental Specialist II cc: Central Files WSRO N. C. Division of Water Quality/Water Quality Section 585 Waughtown Street Winston-Salem, North Carolina 27107 (336) 771-4600 ,pw A ENOR Customer Service 1-877-623-6748 cc: Permits and Engineering Technical Support Branch Countv Health Department Central Files WSRO SOC PRIORITY PROJECT: Yes No X If Yes, SOC No._ To: Permits and Engineering Unit Water Quality Section Attention: (Jeanette Powell) Date June 9, 1995 NPDES STAFF REPORT AND RECOMCENDATION County Alamance Permit No. NC0001210 PART I - GENERAL INFORMATION 1. Facility and Address: Monarch Hosiery Mills, Inc. PO Box 1205 Burlington, NC 27216 2. Date of Investigation: June 8, 1995 3. Report Prepared by: Jim Johnston 4. Persons Contacted and Telephone Number: Mr. Richard Keziah, President (910) 584-0361 5. Directions to Site: Take I-85 to Burlington. Take the Elon College Esit travelling North through Elon College on Williamson Ave. which turns into Elon Ossipee Road. Stay on this road until it runs into SR 1558 or Old Highway 87. Monarch is located near the old bridge on Old Highway 87. 6. Discharge Point(s), List for all discharge points: Latitude: 36 10' 30" Longitude: 79 31' 00" Attach a USGS map extract and indicate treatment facility site and discharge point on map. U.S.G.S. Quad No. C20NE U.S.G.S. Quad Name Ossipee 7. Site size and expansion area consistent with application? _X Yes No If No, explain: 8. Topography (relationship to flood plain included): Located above the flood plain. 3 9. Location of nearest dwelling: No dwellings within 1000 feet. 10. Receiving stream or affected surface waters: Reedy Fork Creek. a. Classification: C-NSW b. River Basin and Subbasin No.: 03-06-02 C. Describe receiving stream features and pertinent downstream uses: Has permitted discharges into it. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of Wastewater to be permitted: _0.05 MGD(Ultimate Design Capacity) b. What is the current permitted capacity of the Waste Water Treatment facility? 0.05 MGD C. Actual treatment capacity of the current facility (current design capacity)? 0.05 MGD d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years: N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities: Bar screen, aerated holding tank, to pre - aeration basin, to aeration tank, clarifier, holding tank, sand filter. Sludge holding tank. f. Please provide a description of proposed wastewater treatment facilities: N/A g. Possible toxic impacts to surface waters: N/A h. Pretreatment Program (POTWs only): N/A in development approved should be required not needed 2. Residuals handling and utilization/disposal scheme: a. If residuals are being land applied, please specify DEM Permit no. Residuals Contractor Telephone No. b.Residuals stabilization: PSRP PFRP Other C. Landfill: d. Other disposal/utilization scheme (Specify): Sludge is pumped from the holding tank and taken to the City of Burlington. 3. Treatment plant classification (attach completed rating sheet): Class II 4. SIC Code(s): 2252 Primary 55 Secondary 02 a Main Treatment Unit Code: 0 4 1 X 7 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved. (municipals only)? 2. Special monitoring or limitations (including toxicity) requests: 3 Important SOC, JOC or Compliance Schedule dates: (Please indicate) Date Submission of Plans and Specifications Begin Construction Complete Construction 4. Alternative Analysis Evaluation: Has the facility evaluated all of the non -discharge options available. Please provide regional perspective for each option evaluated. Spray Irrigation: N/A Connection to Regional Sewer System: N/A Subsurface: N/A Other disposal options: 5. Other Special Items: PART IV - EVALUATION AND RECOMIENDATIONS The influent to the plant overflows when all the dye vats are dumped simultaneously. The reason for the overflow is that the pipe to the holding basin is not large enough to handle the flow. It is recommended that a special condition be put in the permit that requires a larger pipe to be installed to prevent further overflows. It is recommended that permit NC0001210 be reissued in accordance with Division policy. gnature of y6port prepay /�h, OA !�,� Water Quality Regional Supervisor '9"qs Date cue72 ` �• .� a . j JA �•1�• z�c` Ley{•/,}� '. '�\% � \ `i �/'�\=//{`�.'-�'/ ' �- r-J� • a, � :• �y I 1 � =.�\ .� d � \ "\,. '\ � $i .• 1I1, �� tfi, -t �.i:.Lt ��`-`\ ✓^.'.^ � �� �, , l ` \ 9 � �� � (. 6 `' �j/ � \ �c� .`<�� .i � IM1/ I' n _ off/ CD �: � ' j_ �r, °col � . � `� . _ � N �. ` J � "'f-=L--•- �% � � � \ I It $o/ C • , �: ,� -I�-ter; ..ram.. � :I •• _ � •�, _, �' �, �' � j.. .'��'�_F �J `' �:�.� �.t • fL � . •_ ..' � 1 �• � w �� -� � , � � � � . .,�. AJ 71 f r \/...J� - _ M► \ �., Q! .`'may.-..-7 •l. � yll" _ �• a M •�� �- 'w �� ^ Ili' ',1 .h, I .; �� + $ \ • �. - • r _ - 7 - _•1/=r` J._. I 8 BURLINaTONS Aft. (LAKE BURL/NGTONI ro • r Q t 5156 Ill NW RATING SCALE FOR CLAS! :ATION OF WATER POLLUTION NTROL SYSTEMS Name of Facility: /t l �%re✓ ��e.r __ Owner or Contact Person: /I/ .4y i24�e Mailing Address- 0 /,fie ,c /ZO County: .4 / Telephone:��/o,) Present Classification: 7 New Facility Existing Faclllty�_ NPDES Per. No. C_oo ' a / Nondisc. Per. No.WQ Health Dept.Per No. Rated by: Telephone: &W 9& YG� Data: Reviewed by: f Health Dept. Telephone: Regional Office Telephone: Central ORC:____Grade: Check Classification(s): Subsurface am SI Wastewater Classification: (Circle One) I / fl Office Telephone: Telephone: S --a x c / ,ray Irrigation Land Application III IV Total Points:—Z` �•�.. • � � 1 1: : lu =►•1 �► W.0 a a I'sa W ► Wfel I=u. R09 11 -► 3 I Wlro SUBSURFACE CLASSIFICATION (check all units that apply) 1. septic tanks 2. pump tanks 3. siphon or pump -dosing systems 4. sand filters 5. • grease trapinterceptor 6 oil/water separators 7. gravity subsurface treatment and disposal: 8. pressure subsurface treatment and disposal: SPRAY IRRIGATION CLASSIRCATiON (check all units that apply) 1. preliminary treatment (definition no. 32 ) 2. lagoons 3. septic tanks 4. pump tanks 5. pumps 6. sand filters 7, grease trap/interceptor 8. oiUwater separators 9 disinfection 10. chemical addition for nutrient/algae control 11. spray irrigation of wastewater In addition to the above classifications, pretreatment of wastewater In excess of these components shall be rated using the point rating system and will require an operator with an appropriate dual certification. LAND APPLICATION/RESIDUALS CLASSIFICATION (Applies only to permit holder) 1. Land application of biosolids, residuals or contaminated soils on a designated site. WASTEWATER TREATMENT FACILITY CLASSIFICATION The following systems shall be assigned a Class I classification, unless the flow is of a significant quantity or the technology is unusually complex, to require consideration by the Commission on a case -by -case basis: (Check if Appropriate) 1. Oil/water Separator Systems consisting only of physical separation, pumps and disposal; 2 Septic TankfSand Filter Systems consisting only of septic tanks, dosing apparatus, pumps,sand fillers, disinfection and direct discharge; 3,__Lagoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for algae or nutrient control, and direct discharge; 4. Closed -loop Recycle Systems; 5. __Groundwater Remediation Systems consisting only of oiUwater separators, pumps, air -stripping, carbon adsorption, disinfection and disposal; 6. Aquaculture operations with discharge to surface waters; 7. ____Water Plant sludge handling and back -wash water treatment: 8. Seafood processing consisting of screening and disposal. g., Single-family discharging systems, with the exception of Aerobic Treatment Units, will be classified if permitted after July 1, 1993 or 4 upon inspection by the Division, It is found that the system Is rat being adequately operated or maintained. Such systems will be ratified of the classification or reclassification by the Commission, in writing. The following scale is used for rating wastewater treatment facilities; (circle appropriate points) REM POINTS (1) Industrial Pretreatment Units or Industrial Pretreatment Program (see definition No. 33)...................................................4 (2) DESIGN FLOW OF PLANT IN gpd (rot applicable to non -contaminated cooing waters, sludge handling facilities for water purification plants, totally dosed cycle systems(see definition No. 11), and facilities consisting only of hem (4)(d) or Items (4)(d) and (I1)(d)) 0 . 20,000.............................................................................................................................................:. 20,001 - 60,000.....................................................................................................................................(Z; 60.001 - 100.000 ............................................................................................................................... 100.001 - 250.000..................................................................................................................................A 250.001 -'600.000................................ :........................................ ... ... .................................................. 500,001 - 1.000.000..........................................................................................»...................................A 1,000.001 - 2.000,D00...........................................................................................................................10 2,000,001 (and ups? rate 1 point additional for each 1100,000 00 NPAOlty UP m a Irtaitlnwm Of ,._.............30 n Flow PRELIMINARY I�RSMAOCESSES (see definition No.32) (3) (a) Ba►Scmers!...........................................................................................................................................0 (b) or Mechanical Screens. Static Screens or Comminuting pevices..._.»._.»....._...._.»...._._....»._._....................».2 (c) Grk Removal.........:....................................................................................................................................1 (d) or Mechanical or Aerated Grit Removal.............................................................................................................2 (e) Flow Measuring Device .......................................... ...................................................................................... I orf(f) Instrumented Flow Measurement............................................................................................................1(g) Preaeration............................................................................................................................................2(h) Influent Flow Equalization....................................................................................................................... (1) Grease or Oil Separators - Gravity ...... ..... _..............»....».............................................................................2 Mechanical................................................................................................................................................ Dissolved Air Flotation................................................................................................................................a (1) Prechiodnation..... _..................................................................................................................................5 (4) PR IMARYTREATMENT WirSrPROCESSES (a) Septic Tank (see definition No. 43)............................................................................................................2 (b) Imhoff Tank...............................................................................................................................................5 (c) Primary Clarhlers.......... ...............................................................................................................................5 (d) Settling Ponds or Settling Tanks for Inorganic Non -toxic Materials (sludge handling facilities for water purification plants. sand. gravel. stone, and other mining operation except recreational activities such as gem orgold mining)........................................................................................................................................2 (5) SE ARY TREATMENT tIN6TSIPI=ESSFS (a) Carbonaceous Stage (i) Aeration -High Purity Oxygen System .......................................... .............................. 20 DiffusedAir System.....................................................................................:.............. � S Mechanical Air System (fixed, floating or rotor)......»_..._..._..._..�..._..._...»..._..._...»... Separate Sludge Reiteration ............................................ .............. »............................... 3 (il) Trickling Filer HighRate..................................................................................................................7 StandardRate .......................................... ............... ..»..»................. ........................... PackedTower........................................................... ».................................................... oil) Biological Aerated Filler or Aerated Biological Filter ».__»...»._»»..._»._ .__»._»_.__.»_.10 (iv) Aerated Lagoons..........................................................................................................10 (v) Rotating Biological Contactors .............................. .................................... .................. 10 (VI) Sand Filters -intermittent biological ........................ ............................ ............................ 2 Recirculatingbiolaglcal..........................................».............. ......................................... (vli) Stabilization Lagoons ................................ »........... .................................... ..................5 (vfil) Clarifier......................................................................................................................... (Ix) Single atsgo systom for combhod carbonaceous removal of DOD and nhrogonous removal by nitrification (see definition No. 12)(Poims for this hem have to be In addition to hems (5)(a)(1) through (5)(a)(viii), utilizing the extended aeration process (see definition No3a)..........................................2 utilizing other than the extended aeration process....._...._................._....................»...a (x) Nutrient additions to enhance BOD removal ...... »......»....................................................5 (XI) Biological Culture ('Super Bugs')addhion..»...................................................................5 (b) Nitrogenous Stage (I) Aeration - High Purity Oxygen System.».._»... .._ .._.»._. _...�...._...._.. _....»„.._..20 Diffused Alt System ............ ................................... ................... .............. ............ ..10 Mechanical Air System (fixed, floating or rotor)_..._..._..._.,._..._..._...»..._..._.. ..._...»...5 Separate Sludge Reaeration................... ........ ........................ ....................................... 3 (II) Trickling Filter -High Rate ............................ _.......... »....................... .»...............................7 Standard Rate ................. ...................................................... .....................5 PackedTower .......... .......... .................. ......... ....... ..»..... ............................ ................. QIQ Biological Aerated Filter or Aerated Biological 10 (Iv) Rotating Biological Contactors....................................................................................10 2 (v) Sand Filter - Intermittent b"Ical.............. .... ......... ................... » ............... ....... ....... Recirculatingbiological .... ............ .............................. ...... .... ».»....... ............................. (VI) psrfriar.............................. ... ............... ..... ... . ».»» ....._............ .».».»....... _»..»...5 (6) TERTIARY OR ADVANCED TREATMe4T LJNRSIPROCESSES (a) Activated Carbon Beds - wkhoutcarbon regeneration ....... .»............... ...........»...»..»....»..»».................................5 withcarbon regeneration ............. . .......... »... .....»...........»....».».»... __ ..._.. ._.......15 (b) Powdered or Granular Activated Carbon Food - withoutcarbon regeneration.._...»..».. ».................... »..... .............. .»...... » „5 withcarbon regeneratlon.......... ..............».......».................»...........»..................»...._...15 (c) Air stripping ..... ......... »... ........ ............................. ............»....»_.»......................................10 (d) DentuffkationProcess...»..».»......_..............._...»..._„.......„...._.».........„.»..._...........»_............... (0) Electrodialysis........... ....................................._... »..._»..».... » ....»....._......._......... » .. »».»_....5 (f) Foam Separation .... _».........„.................. ...»................»»...»...........__................»...»....»......».».......5 (g) (h) ion Exchange ... .......... ........................ ...... .............................».........»............................». .5 Land Application of Treated Effluent (sse definition No. 22b) (not applicable for sand. gravel. clone and other similar mining operations) by high rate k0tratlon._ Phosphorous Removal by Biological Processes (See definition No. 26)...... «......_.».»».»......».......».»........20 ()) (k) Polishing Ponds - without uratlon .». »......_.._..».»_....»................»_....»....—.»»-»-.-.._..-»-»...---»2 with aeration......»»».»...........»......_.....»»»......»»»»._.......................»».........�..»..» .5 (m) (n) Reverse Osmosis......................................................................................................................................6 Sand or Mixed -Media Filters - low rate...........»... high rate.........., t 55 (o) Treatmerr &sea for removal of metal or cyanide .........................,................................................ ( p ) treatment _ &ses for removal of toxic materials other than metal or cyanide ....... .............. ................... i 5 (7) SUJOGETREATMENT 10 (a) Sludge Digestion Tank - Heated (anaerobic).................................................... _....... _................................ Aerobic........................................................................................................................................... Unheated(anaerobic)................................................................................................ (b) Sludge Stabilization (chemical or thermal)............................................................................................... (a) Mudge Drying Beds - Oravity......................................................................................................................Z VacuumAssisted.......................................................................................................................................6 (d) Sludge Elutrlatlon............................................................................:.........................................................5 (e) Sludge Conditioner (chemical or thermal) ........ ................................................. ........................................... (1) Sludge Thickener (gravity)..................................................................................................................5 (g) Dissolved Air Flotation Unit (not applicable to a unit rated as(3)(i)).......................................................... 6 (h) Sludge t3as Utilization (including gas storage) ....... »......... »......... »......... »......... ».......................................2 (1) Sludge Holding Tank - Aerated .......................................... .......... »........................................................ . Non-aerated.......................................................................................................................................... 2 ()) Sludge Incinerat6r (not Including activated carbon regeneration)............................................................... (k) Vacuum Filter, Centrifuge, or Fitter Press or other similar dewatering devices .._»»..........................................10 (a) RESIDUALS UTILIZATIOWDISPOSAL (including incinerated ash) (a) Lagoons............:.....................................................................................................................................2 (b) Land Application (surface and subsurface) (see definition 22a) by contracting to a land application operator or landfill operator who holds the land application permit orlandfill permk........................................................................................................................................2 (c) Dedicated Landfill(burial) by the permittee of the wastewater treatment facility..............................................5 (a) Chlorination.............................................................................................................................................5 (b) Dechlorination..........................................................................................................................................5 (c) Ozone.......................................................................................................................................................5 (d) Radiation................................................................................................................................................5 (1 0) CHEMICAL ADDITION SYSTEM(S) ( see definition No. 9) (not applicable to chemical additions rated as Rom (3)0), (5)(a)(xi), (6)(a), (6)(b), (7)(b), (7)(e). (9a), (9)(b) or (9)(c) 5 points each: List................................................................................................ _ ..............................5 5 .................................................................................................................................. .....................................................................................................................................5 (1 1) MISCBIANEOUS WW_ROCFSSES (a) Hong Ponds, Holding Tanks or Settling Ponds for Organic or Toxic Materials including wastes from mining operations containing nitrogen or phosphorus compounds In amounts significantly greater than is common fordomestic wastewater...........................................................................................................................A (b) Effluent Flow Equalization (rot applicable to storage basins which are inherent In land application systems).....2 (c) Stage Discharge (not applicable to storage basins Inherent In land application systems) ...__.»... _.........» (d) Pumps................................................................................................................................................... 3 (e) Stand -By Power Supply....................................................................................................................... (f) Thermal Pollution Control Device................................................................................................................3 TOTAL POINTS ...................................................... .................. ._3-2-- ClassI.................................................................................._.......................5.25 Points Class11.........................................................................................................26-50 Points Chwilt........................................................................................................51-65 Points ClassIV.......................................................................................................66-UP Points Facilities having a rating of one through four points, Inclusive, do not require a certified operator. Facilities having an activated sludge process will be assigned a minimum classification of Class 11. Facilities having treatment processes for the removal of metal or cyanide will be assigned a minimum classification of Class IL Facilities having treatment proceeess for the biological removal of phosphorus will be assigned a minimum dassirication of Class III. MU DEFINITIONS The following definitions shall apply throughout this Subchapter. (1) Activated Carbon Beds. A physicallchemkal method for reducing soluble organic material from wastewater effluent; The column -type beds used in this method will have a flow rate varying from two to eight gallons per minute per square toot and may be either upflow or downflow carbon beds. Carbon may or may not be regenerated on the wastewater treatment plant she; (2) Aerated Lagoons. A basin in which all solids are maintained In suspension and by which biological oxidation or organic matter Is reduced through artificially accelerated transfer of oxygen on a flow -through basis; (3) Aeration. A process o1 bringing about Intimate contact between air or high purify oxygen In a liquid by spraying, agitation or d1flusbn;(3a) Extended Aeration. An activated sludge process utilizing a minimum hydraulic detention time of 16 hours. (4) Agriculturally managed she. Any she on which a crop Is produced, managed, and harvested (Crop Includes gooses, gramm trees, eta); (5) Air Stripping. A process by which the ammonium ion is first converted to dissolved ammonia (pH adjustment) with the ammonia then released to the atmosphere by physical means; or other similar processes which remove petroleum products such as benzene, toluene, and xylene; (6) Carbon Regeneration The regeneration of exhausted carbon by the use of a furnace to provide extremely high temperatures which volatilize and oxidize the absorbed Impurities; (7) Carbonaceous Stage. A stage of wastewater treatment designed to achieve *secondary effluerd Births; (6) Centrifuge. A mechanical device In which centrifugal fora Is used to separate solids from liquids or to separate liquids of dHerem derwWws; (9) Chamicai Addition Systems- The addition o1 chemial(&) to wastewater at an application point for purposes of Improving solids removal, pH adjustment, alkalinity control, etc.; the capability to experiment with different chemicals and different application points to achieve a specMlc result will be considered one system; the capability to add chemica(s) to dual units will be rated as one system; capability to add a chemical at a different application points for different purposes will result In the systems being rated as separate systems; (10) Chemical Sludge Conditioning. The addition of a chemical compound such as Bate, ferric chloride, or a polymer to wet shrdge to coalesce the mass prior to Its application to a dewatering device; (11) Closed Cycle Systems. Use of holding ponds or holding tar*& for containment of wastewater containing Inorganic, non-roxlc materials from sand, gravel, crushed stone or other similar operations. Such systems shell carry a maximum of two points regardless of pumping facilities or any other appurtenances; (12) Combined Removal of Carbonaceous BOD and Nitrogenous Removal by Nkrfficatbn- A single stage system required to achieve pemth effluent ffmits on SOD and ammonia nitrogen within the same biological reactor, (13) Dechiorinatbn. The partial or complete reduction of residual chlorine In a liquid by any chemical or physical process; (14) Denhriliatbn Process. The convention o1 nitrate-nitrogen to nitrogen gas; 115) Electrodialysis. Process for removing Ionized salts from water through the use of ion -selective Ion-exc`-- membranes; (16) Filter Press. A process operated mechar 'or partially dewalering sludge; (17) Foam Separation. The planned frothing towater or wastewater effluent as a means of removir isaive amounts of detergent materials through the introduction of air In the form of fine bub too called loam fractionation; (18) Grit Removal. The process of removing grit and other heavy mineral matter from wastewater, (19) Imhoff Tank. A deep two story wastewater tank consisting of an upper sedimentation chamber and a lower sludge digestion chamber. (20) Instrumented Flow Measurement. A device which Indicates and records rate of Iiow; gl) ion Exchange. A chemical process In winch ions from two different molecules are exeha+ged; 2) Land application: (a) Sludge Disposal. A final sludge disposal method by which wet sludge may be applied to land either by spraying on the surface or by subsurface injection p.s., chisel plow); [not applicable for types of sludge described In (11) of this Rule]; (b) Treated Effluent. The process of spraying treated wastewater onto a land area or other methods of application of wastewater ono a land area as a mearts of final disposal or treatment; ro (23) Micscraen. A low speed, continuously back -washed, rotating drum fiber operating under gravity corditlons as a polishing method for removing suspended solids from effluent; (24) Nitrification Process. The biochemical conversion of unoxidized nitrogen (ammonia and organic nitrogen) to oxidized nitrogen (usually nitrate); (25) Nitrogenous Stage. A separate stage of wastewater treatment designed for the specific purpose of converting ammonia nitrogen to nitrate nitrogen; (26) Phosphate Removal, Biological. The removal of phosphorus from wastewater by an oxWanoxic process designed to enhance luxury uptake of phosphorus by the microorganisms; (27) Polishing Ponta. A holding pond following secondary treatment with suf Clem detention time to anion settling of finely Suspended solids; 8) Post Aeration Aeration following conventional secondary treatment units to Increase effluent D.O. or for any other purpose; (29) Post Aeration. (Cascade) A polishing method by which dissolved oxygen is added to the effluent by a nonmechwnical, gravity means of flowing down a series of steps or weirs; The flow occurring across the steps or weirs moves in a fairly thin layer and the operation of the cascade requires no operator adjustment; thus, zero points are assigned even though this is an essential step to meeting the limits of the discharge permit; (30) Powdered to Granular Activated Carbon Feed. A biophysical carbon process that utilizes biological activity and organic absorption by using powdered or granular activated carbon; Virgin or regenerated carbon Is lead controlled Into the system; (31) Preaeratlon. A tank constructed to provide aeration prior to primary treatment; (32) Preliminary Units. Unit operations in the treatment process, such as screening and comminution, that prepare the liquor for subsequent major operations; (33) Industrial Pretreatment. (a) Pre-treatment Unit, Industrial. The conditioning of a waste at its source before discharge, to remove or to neutralize substances Injurious to sewers and treatment processes or to effect a partial reduction.in load on the treatment process which is operated by the same governing body as the wastewater treatment plant being rated; b) Pre-treatment Program, Industrial - must be a State or EPA required program to receive points on the rating sheet; (34) Primary Clarifiers. The first settling tanks through which wastewater is passed In a treatment works for the purpose of removing settleable and suspended solids and SOD which Is associated with the solids; (35) Pumps. All influent, effluent and In -plant pumps; (36) Radiation. Disinfection or sterilization process utilizing devices emitting ultraviolet or gamma rays; (37) Reverse Osmosis. A treatment process In which a heavy contaminated liquid is pressurized through a membrane forming nearly pure liquid into from suspended solids; (38) Rotating Biological Contractors. A fixed biological growth process in which wastewater flows through tanks in which a series of partially Submerged cimlar surfaces are totaled; (39) Sand Filters: (a) Intermittent Biological. Filtration of effluent following septic tanks, lagoons, or some other treatment process In which further blodecomposhlon Is expected to produce desired effluents, Hydraulic loading rates on these fibers are computed In gpd/ac and have a resulting low gpnVsf (less than one); b) Recirculating biological - the same type of sand fiber as defined in Subparagraph (39) (a) of this Rule with the added capability to recycle effluent back through the sand fitter; (40) Sand or Mixed -Media Filters. A polishing process by which effluent limits are achieved through a further reduction of suspended solids; (a) low rate — gravity, hydraulically loaded fiber with loading rates In the one to three gpmW range; (b) high rate — a pressure, hydraulically loaded filter with loading rates in the five gpm/sf range; At any rate, the loading rate will exceed three gpMsf; (41) Secondary Clarifiers. A tank which follows the biological unit of treatment plant and which has the purpose of removing sludges associated with the biological treatment units; (42) Separate Sludge Reaeration. A part of the contact stabilization process where the activated sludge Is transferred to a tank and aerated before returning it to the contact basin; (43) Septic Tank. A single -story settling tank in which settled sludge Is in contact with the wastewater flowing through the tank; shall not be applicable for septic tank systems serving single family residences having capacity of 2,000 gallons or less which discharge to a nitrification field; (44) Sludge Digestion. The process by which organic or volatile matter and sludge is gasified, iquefied,'mineralized or converted Into more stable organic matter through the activity of living organisms, which Includes aerated holding tanks; (45) Sludge Drying Beds. An area comprising natural or artificial layers of porous materials upon which digested sewage sludge is dried by drainage and evaporation; (46) Sludge Elutriation. A process of sludge conditioning in which certain constituents are removed by successive washings with fresh water or putt effluent; (47) Sludge Gas lhUlzation. The process of using sewage gas for the purpose of heating buildings, driving argirles, etc.; (48) Sludge Holding Tank (Aerated and Nonaerated). A tank trtlilzed for small wastewater treatment plants not containing a digester In which sludge may be kept fresh, and supernatant withdrawn prior to a drying method (i.e. sludge drying beds); This may be done by adding a small amount of air simply to keep the sludge fresh, but not necessarily an amount that would be required to achieve stabilization of organic matter. A nonaended tank would simply be used to decant sludge prior to dewatering and would not allow long periods (several days of detention) without resulting odor problems; (49) Sludge Incinerators. A furnace designed to bum sludge and to remove all moisture and combustible materials and reduce the sludge to a sterile ash; (50) Sludge Stabilization (Chemical or Thermal). A process to make treated sludge loss odorous and putrescit". and to reduce the pathogenic organism content; This may be done by pH adjustment, chlorine dosing, or by hem treatment; (51) Sludge Thickener. A type of sedimentation tank In which the sludge is permitted to settle and thicken through agitation and gravity; (52) Stabilization Lagoon. A type of oxidation lagoon In which biological oxklation of organic: matter Is effected by natural transfer of oxygen to the Waterfront air (not a polishing pond); (53) Stand -By Power Supply. On she or portable electrical generating equipment; (54) Static Screens. A stationary screen designed to remove solids, including nor► Wegradable particulate (ffoatabla solids, suspended solids and BOO reduction) from municipal and industrial wastewater treatment systems: (55) Tertiary Treatment. A. stage of treatment following secondary which is primarily for the purpose of effluent polishing; A settling lagoon or sand or coal filter might be employed for this purpose; (56) Thermal Pollution Control Device. A device providing for the transfer of heat from a fluid flowing In tubes to another fluid outside the tubes, or vice versa; or other mean of regulating liquid temperatures; (57) Thermal Sludge Conditioner. A conditioning process by which heat Is added for a protracted period of time to improve the dewaterabtlity of sludge by the solubiiizing and hydraulizing of the smaller and more highly hydrated sludge particles; (58) Toxic Materials. Those wastes or combinations of wastes. Including disease -causing agents which after discharge and upon exposure, "lion. Inhalation or assimilation Into ary organism, either directly from the environment or indirectly by ingestion through food chain, wilt cause death, disease. behavioral abnormalities, cancer. genetic mutations, physiological malfunctions (Including maMunctbns In reproduction) or physical deformations. In such organisms or their offspring; Toxic materials Include, by way of Illustration and not limitation: lead, cadmium, chromium, mercury, vanadium, arsenic, zinc, onho-nkro-chlorobenzens (ONCE). polychbrinated biphenyl (PCBs) and dkhlorodiphenyl trichioroethtane (DDT); and any other materials that have or may hereafter be determined to have toxic properties; (59) Trickling Filter. A biological treatment unit consisting of a material such as broken stone or lock over which wastewater is distributed: A high rate trkWing filter Is one which operated at between 10 and 30 mgd per acre. A low rate trickling fiber is one which Is designed to operate at one to (our mgd per acre: (60) Trickling Flier (Packed Tower). A plug flow type of operation In which wastewater flows down through suceesshre layers of media or fi trals material; Organic material 15 removed continually by the active biological fixed growth In each successive layer. This method may produce 'secondary' quality effluent, or may be adapted to produce a nitrified effluent; (61) Vacuum Filter. Centrifuges. or Filter Presses Devices which are designed to remove excess water from abhor dlgesfed or undigested sludge prior to disposal or further treatment. State of North Carolir Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director June 5, 1995 Mr. Richard C. Keziah Monarch Hosiery Mills, Inc. One Monarch Road Altamahaw, North Carolina 27202-0247 Dear Mr. Keziah: AT4 owli ;e 1:3EHNR Subject: NPDES Permit Renewal NPDES Permit NC0001210 Monarch Hosiery Mills, Inc. Alamance County This is to acknowledge receipt of the following documents on May 22, 1995: • NPDES Permit Application Form • Request for Permit Renewal • Application Processing Fee of $200.00 I am, by copy of this letter, requesting that our Regional Office Supervisor prepare a staff report and recommendations regarding this discharge. You will be advised of any comments, recommendations, questions, or other information necessary for the application review. If you have any questions regarding this application, please contact Jeanette Powell at (919) 733-5083, extension 537. cc: Winston-Salem Regional Office Permit File Sincerely, ov� t`'�_ David A. Goodrich, Supervisor NPDES Permits Group ASSSCND TO3Jg DUE DATE P.O. Box 29535. Raleigh, Noah 'Carolina 27626-0536 --lephone 919-733-7 015 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employe; 50% recyciedi 10% post -consumer paper TM.1 NORTH CAROLINA DEPT. OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER STANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION I. APPLICATION AND FACILITY DESCRIPTION Unless otherwise specified on this form all Items are to be completed. If an Item Is not applicable indicate 'NA'. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO BOOKLET BEFORE FILLING OUT THESE ITEMS. 1. Legal Name of Applicant 101 (see instructions) 2 Mailing Address of Applicant (see Instructions) Number& Street 102a City 102b State 102c Zp Code 102d 3. Applicant's Authorized Agent (see Instructions) Name and Title 103a Number& Street 103b City 103c State 103d Zp Code 103e Telephone 1031' 4. Previous Application If a previous application for a . permit under the National Pollutant Discharge Elimination System has been made; give the date of application. 104 Please Print or Type ✓t(24QPCH H0-5,e2 r /►c�cc S �rG O. 60 X /Zo5 '-7 gd C 11, 1(— O.'e.0 . /1/A„h' fh,JcE .5u v 4.c-t l7vS ?_`72.,G 410 Sy'f -03(, t Area Number Code q2 y q YR MO DAY I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. f /�GIC-- /L C0126 102e /L(Arh%TE,vA.IC.6 e,V= ram 0,4 c. Printed Name of Person Signing n Title 102t 7 S 1-7 Signature of Applicant or Authorized Agent YR MO DAY Date Application Signed North Carolina General Statue 143-215.6 (b)(2) provides that Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine or not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) ENUY 5 Facility (see instructions) and Give the name, ownership, physical location of the plant or other operating facility where discharge(s) presently occurs) or will occur. 105a • , ,-��{ (foSrF�y �✓e Name JAACH-p AL - G. 7-77-o7- Ownership (Public, Private or both Public and Private) 105b PUB �PRV BPP check block if a Federal 106c FEDfacility and give GSA Inventory 106d Control Number Location: Number& Street 105e 1 NoaP`° t?•a - city 105f IQI,TAMANAw7 County 105g AU'w`Aw�� State 105h 6. Nature of Business State the nature 106a (Y1PtJ4fP�-T�•R�w110 DP (1'g:,J,5 + �D.ES FFoStF�Y. of the business conducted at the — plant or operating facility. 106b AGENCY USE 7, Facility Intake Water (see instructions) Indicate water intake volume per day by sources. Estimate average volume per day in thousand gallons per day. sand gallons per day Municipal or private water system 107a 107b thousand gallons per day Surface water thousand gallons per day Groundwater 107c 107d __22_thousand gallons per day Other _ — — 107e thousand gallons per day Total Item 7 If there is intake water from 'other', 107f specify the source. . 8 Facilityaverage me per day in gallons volume per day for the followingg types of } water usage at the facility. (See instructions) 108a thousand gallons per day Nonoontact cooling water, 108b oZ thousand gallons per day Boiler feed water Process water (including contact 108c 16 thousand gallons per day cooling water) toed thousand gallons per day Sanitary water 108e thousand gallons per day Other' 108f oZ Z thousand gallons per day Total Item 8 • If there are discharges to' other', specify 108g If there is'Sanitay water use, give the number of people served. 108h %S people served FOR AULNU f All Facility Discharges and other Losses. Number and Discharge (See instructions)Volume Specify the number of discharge points and the volume of water discharged or lost from the facility according to the categones below. Estimate average volume per day in thousand gallons r da 9. y Numberof Total Volume Discharged, Discharge Points Million Gallons Per Day Surface Water 109a1 109a2 Sanitary wastewater transport systan 109b1 1092 Storm water transport system 109c1 109a2 Combined sanitary and storm water 109d1 109d2 transport system Surface impoundment with no 109e1 109e2 effluent Underground percolation 109f1 1092 Well injection 109g1 109g2 Waste acceptance firm 109h1 109h2 Evaporation 109i1 102 Consumption 109j 1 1 109j2 . O Z 2 Other* 109k1 1091<2 Facility dischargers and volume Total Item 9 10911 ( 10912 . O Z 2 'If there are discharges to'othee, 109m1 specify. 10. Permits, Licenses and Applications List all existing, pending or denied permits, licenses and applications related to discharges from this facility (see For Type of Date Date Date Expiration IIssuing Agency Agency I Permit or I I Filed I Issued I Denied Date I Use license ID Number YR/MO/DA YR/MO/DA I YR/MO/DA YR/MO/D qZ./T / 4 I LISho/ t I I %/ i/ 31 11. Maps and Drawings Attach all required maps and drawings to the back of this application. (see instructions) 12. Additional Information instructions) STANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION II Complete this section for each discharge Indicated In Section In which the waste water does not go through a treatment wor there are also discharges to surface waters from this facility. DISCHARGES ORIGINATE IN THE SAME FACILITY. All vale operation. If this Is a proposed discharge, values should refli ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS BOOKLET BEFORE FILLING OUT THESE ITEMS. 1. Discharge Serial No. and Name a. Discharge Serial No. 201a (see instructions) b. Discharge Name 201b Give the name of discharge, H any (see instructions) c. Previous Discharge Serial No 201c If a previous permit application was made for this dis- charge (Item 4, Section 1) provide previous discharge serial number. 2 Discharge Operating Dates a. Discharge Began Date 202a If the discharge described below is in operation, give the date (within best estimate) the discharge began b. Discharge to Begin Date 202b If the discharge has never occurred but is planned for some future date, give the date the discharge will begin. c. Discharge to End Date If the 202c discharge is scheduled to be discontinued within the next 5 years, give the data (within best estimate) the discharge will and. 3 Engineering Report Available Check if an engineering report is available to reviewing agency upon request (see instructions) 2013 4, Discharge Location Name the political boundaries within which the point of discharge is located: State County (If applicable) City or Town S. Discharge Point Description (see instructions) Discharge into (check one) Stream (includes ditches, arroyos, and otherwatercourses Lake Ocean Municipal Sanitary Wastewater Transport System Municipal Combined Sanitary and Storm Transport System BASIC DISCHARGE DESCRIPTION I, Items 9, that is to surface waters. This Includes discharges to municipal sewerage systems vs prior to being discharged to surface waters. Discharges to wells must be described where SEPARATE DESCRIPTIONS OF EACH DISCHARGE ARE REQUIRED EVEN IF SEVERAL iss for an existing discharge should be representative of the twelve previous months of ict best engineering estimates. 4PPEAR IN SEPARATE INSTRUCTION BOOKLET AS INDICATED. REFER TO got ti /A pot O'F YR MO YR MO B Agency Use (JORZH CPJz0 t4X Mild ALA ",J� 204e ALWAt At+Avi - OSS tQEE 204f _ 205a RrSTR LKE OCE MTS MCS '111 '1111 � Municipal. Storm Water Transport , System Well (injection) Other if'other is checked, specify type 205b Discharge Point - Lat/Long. Give the precise location of the point of discharge to the nearest ssooncl. Latitude 2D6a Longitude 206b 7. Discharge Receiving Water Name Name the waterway at the point of 2D7a discharge. (see instructions) If the discharge is through an outfall that extends 207b beyond the shoreline or is below the mean low ,water line, complete item 8, For Aaencv Use Maier I Minor Sub DISCHARGE SERIAL NUMBER 00t STS E] WEL OTH 1 207C 1 For Aaency Use L 303e & Offshore Discharge a. Discharge Distance from Shore 208a b. Discharge Depth Below Water 208b 9 Discharge Type and Occurrence a Type of Discharge Chock whether the discharge is 209a continuous or intermittent. (See instructions) . b. Discharge Occurrence Days per Week- Enter to average number of days per week 209b (during periods of discharge) this discharge occurs. c. Discharge Occurrence- Months 209c If this discharge normally oper- ates (either intermittently or continuously) on less than a yea around basis (excluding shut- downs for routine maintenance), check the months during the yea' when the discharge is operating (see instructions) -- Complete Items 10 and 11 if 'intermittenr is checked in Item 9.a. Otherwise, proceed to Item 12. 10, Intermittent Discharge Quantity State the average volume per dis- 210 charge occurrence in thousands of gallons 11. Intermittent Discharge Duration and Frequency Intermittent Discharge Duration Per Day State the average 211a number of hours per day the discharge is operating b. Intermittent Discharge Frequency State the average 211b number of discharge occu rrenoc s per day during days when discharging 12. Maximum Flow Period Give the time period in which the maximum 212 flow of this discharge occurs 34- -DEG. Lk —MIN. RCSEC -7 q DEG. 3.0 MIN. 3.0 SEC F--011ZK CS-e-F-K =,J _rUa C-8215- FEA1Z rr11 —fed Rr(oon) Continuous [] (int) Intermittent I -days per week ErJAN FEB 0 MAR [APR MAY [aJUN JUL 8 AUG Et SEP OCT NOV DEC - t3l A thousand gallons per day 13/ A hoursper day 01A discharge occurrences per day _L From to month month FOH AUE Y Usl:- DISCHARGE SERIAL NUMBER 001 13 Activity Description Give a 213a KkOO PES-0 H-& E9% IN&% t-L-5- 3:0c. =S A narrative description of activity of FtjF- AAE-e-03 HOS-afy producing this discharge (see FWD Owe D,5C640,R-U& CC,-JS-S-rS OF instructions) M-M 14,014tif 14, Activity Causing Discharge For each SIC Code which describes the activity causing this discharge, supply the type and maximum amount of either the raw material consumed (Item 14a) or the product produced (Item 14b) in the units specifiedin Table I of the Instruction Booldet.. For SIC Codes not listed in Table 1, use raw material or production units normally used for measuring production (see instructions) a. Raw Materials Maximum Unit Shared Discharges b. Products Maximum Unit Shared Discharges DISCHARGE SERIAL NUMBER I-..• Oo� 15 Waste Abatement a Waste Abatement Practices 215a Narrative:U)AS-rCuXq A Eahr S OuK 29&9-As!r f- FAsr, Describe the waste abatement Coo,"-fpl�C►(L $cRF,-r15 i TNFa1 a^ rG&p.V, A/J practices used on this dis- charge with a brief narrative aT =S -mt" RF6w10sa (see instructions) T,J-o 't,+c MA.J A��o.J G4afdSf�t 1=Ro►+ T�4ERb Zr CoRpJ.Ty -r 1 -r.4r C AA F car n..t 13AS,,J 6W64 14 CRA'AsAs + Sl.-&-C =T ThIE IJ rCu.os To A TArIK 0 W146eC-. =r_ SS i b Waste Abatement Codes 215b (1) O&W rT (2) �t L-Q�•Atr (3) CSC 2k� Using the codes listed in Table (4GQAT (5) 715t3V) II of the Instruction Booldet (7)?sK�a.c (t3)'�Sw taF (9) 35rA6 describe the waste abatement (10) t3ACTl�/ (11) r3aGRAT (12) 5-ri4 tc-K - processes for this discharge in (13) SOr r%AR (14) (15) the order in which they occur (16) (17) s) if possible. (19) (20) (21) (22) (23) (24) (25) DISCHARGE SERIAL NUMBER Oo f 16. Wastewater Characteristics Check the box beside each constituent which is present in the effluent (discharge water). This determination is to be based on actual analysis or best estimate.(see instructions) Parameter Present Parameter Present 216 216 Color pper 00080 01042 Ammonia r n 00610 01045 Organic nitrogen OD605 01051 Nitrate agnesium 00620 ✓ 00927 i n e a ganese 00615 ✓ 01055 Phosphorus ercury 00665 r 71900 -Sulfale -Molybdenum 00945 01062 sulfide rc e 00745 01067 Sulfiteenwm 00740 01147 Bromide 1 ver 71970 01077 Chloride otassrum 00940 00937 Cyanide rum 00720 00929 Fluoride a ium 00951 01059 Aluminum I itanium 01105 01152 n mony I in 01097 01102 Arsenic Zinc 01002 01092 Beryllium 9i s 01012 7 Barium -Chlonnated organic compounds* 01007 74052 ion Pesticides 01022 74053 Cadmium i an grease 01027 00550 a crum Phenols - 00916 32730 Cobalt Surfactants 01037 36260 romrum on 01034 50060 Fecal oo i orm bacteria Radioactivity 74055 74050 Specify substances, compounds andlor elements in Item 26. Pesticides (insecticides, fungicides, and rodenticides) must be reported in terms of the acceptable common names specified in Acceptable Common Names and Chemical names for the Ingredient Statement on Pesticide Labels, 2nd Edition, Environmental Protection Agency, Washington, D.C. 20250, June 1972, as required by Subsection 162.7(b) of the Regulations for the Enforcement of the Federal Insecticide, Fungicide, and Rodenticidle Act DISCHARGE SERIAL NUMBER Oo 1 17. Description of Intake and Discharge Foreach of the parameters listed below, enter in the appropriate box the value or code letter answer called for (see instructions) In addition, enter the parameter name and code and all required values for any of the following parameters if they are checked in Item 16: ammonia, cyanide, aluminum, arsenic, beryllium, cadmium, chromium, copper, lead, mercury, nickel, selenium, zinc, phenols, oil and grease, and chlorine (residual). lnfluen= Effluent Parameter and Code Untreatedin Intake -Plant Treated ai y Average Minimum Value Maximum Value Frequency of Analysts Numbero Analyses Sample Type Water Intake Observed or Observed or 217 (Daily Water Expected Expected average) (Daily During During average) Discharge Discharge Activity Activity 1 2 3 4 5 6 7 8 Flow" Gallons per day 00056 .050 COwr. 'R P Units 00400 •O q • o iJFEK� ( G Temperature (winter) OF 74028 't N /A A WEEra I G Temperature summer OF 74027 A l P, 0 ( A w"6C0_.r l G biochamcial uxygen Demand (BOD 5-Day) L8sI-oA', mg/l 00310 7- Chemical Oxygen Demand (COD) mgA _ _ I t • a 00340 0 (p, I -Cis oA y Totalspe (nonflterable) Solids mg l 00530 II NIA J-es Do, 4 2— 1 C Specific Coonductance micromhostcm at 250C 00095 O iA 01 A WL-EK I MaSettleable tter (residue) mIA 00645 NIA 14A 01A i.)(A Other discharges sharing intake flow (serial numbers) (see instructions) DISCHARGE SERIAL NUMBER Oo1 17 (Cont'd) Parameter and Code 217 n uenEffluent -Number ]Untreated Intake Water (Daily average) 1 In -Plant Treated Intake Water (Daily average) 2 ai y Average 3 Minimum Value Observed or Expected Dunng Discharge Activity 4 Maximum Value Observed or Expected Dunng Discharge Activity 5 Frequency of Analysis 6 of Analyses 7 bample Type 8 ,-rR E co("2o tap, ,)(p. -M. l C lT'RiI*_ 001-1 WA O(A it 1 C �+ cR..s Ooror. A Z.o fir« 1 C 18 Plant Controls Check if the following plant controls are available for this discharge Alternate power source for major pumping facility Alarm or emergency procedure for power or equipment failure Complete Item 19 if discharge is fro cooling and/or steam water generation and water treatment additives are used 19. Water Treatment Additives If the discharge is treated with any conditioner, inhibitor, or algicide, answer the following: a, Name of Material(s) b. Name and address of ' manufacturer c, Quantity (pounds added per million gallons of water treated) i 218 APS ALM 219a 219b 219c d Chemical composition of these additives (see instructions) Complete Items 20-25 if there is a thermal dische (e.g., associated with a steam and/or power gene _ plant, steel mill, petroleum refinery, or any other manufacturing process) and the total discharge fl 10 million gallons per day or more. (see instructil 20. Thermal Discharge Source- Check the appropriate items) indicating the source of the discharge (see - instructions) Boiler Blowdown Boiler Chemical Cleaning Ash Pond Overflow Boiler Water Treatment - Evaporator Blowdown Oil and Coal Fred Plants -Effluent from Air Pollution Control Devices Condense Coding Water Cooling Tower Blowdown Manufacturing Process Other 21.. Discharge/Receiving Water Temperature Difference Give the maximum temperature difference between the discharge and receiving waters for summer and winter operating conditions (see instructions) bummer Winter 22 Discharge Temperature , Rate of Change Per Hour Give the maximum possible rate of temperature change per hour of discharge under operating conditions (see instructions) 23 Water Temperature, Percentile Report(Frequency of Occurrence) In the table below, enter the temperature which is exceeded 109'/6 of the year,'5% of the year, 1% of the year and not at all (maximum yearly temperature). (see ....,......,. instructions) _...y_..._. Frequency of occurrence " a. Intake Water Temperature (subject to natural changes b. Discharge Water Temperature 219d tion )w is ms) 220 221a 221b 222 223a 223b 24. Water Intake Velocity 224 (see instructions) 25. Retention Time Give the length of 225 time, in minutes, from start of water temperature rise to discharge of cooling water. (see instructions) DISCHARGE SERIAL NUMBER OOt 0 BLBD BCCL APOF EPBD OCFP COND [] CTBD MFPR OTHR OF OF OF./hour maximum OF OF OF OF OF OF OF OF feettsec. minutes DISCHARGE SERIAL NUMBER oot 26. Adclifional lnfbrmation STANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION III. WASTE ABATEMENT REQUIREMENTS a IMPLEMENTATION (CONSTRUCTION) SCHEDULE This section requires information on any uncompleted implementation schedule which may have been imposed for construction of waste treatment facilities. Such requirements and implementation schedules may have been established by local, State, or Federal agencies or by court action. In addition to completing the following items, a copy of an official implementation schedule should be attached to this application. IF YOU ARE SUBJECT TO SEVERAL DIFFERENT IMPLEMENTATION SCHEDULES, EITHER BECAUSE OF DIFFERENT LEVELS OF AUTHORITY IMPOSING DIFFERENT SCHEDULES (ITEM 1a) AND/OR STAGED CONSTRUCTION OF SEPARATE OPERATIONAL UNITS (ITEM 1c), SUBMIT A SEPARATE SECTION III FOR EACH ONE. Schad. Na 1. Improvements a. Discharge Serial Numbers Affected List the discharge serial numbers, assigned in Section II, that are covered by this implementation schedule b. Authority Imposing Require- ment Check the appropriate item indicating the authority for the implementation schedule If the identical implementation schedule has been ordered by more than one authority, check the appropriate items. (see instructions) Locally developed plan Areawide Plan Basin Plan State approved implementation schedule Federal approved water quality standards implementation plan Federal enforcement procedure or action State court order Federal court order c. Facility Requirement Specify the 3-character code of those listed below that best describes in general terms the require- ment of the implementation schedule and the applicable six - character abatement codes(s) from Table II of the instruction booklet If more than one schedule applies to the facility - because of a staged constructs schedule, state the stage of con• struction being described here with the appropriate general action code. Submit a separate Section III for each stage of construction planned. 300 301a 301b ElLOC ARE BAS SOS WQS 7ENF CRT 0 FED 3-character (general) 301c 301d 6-character - (specific) see Table II) New Facility NEW Modification (no increase in capacity or treatment) MOD Increase in Capacity INC Increase in Treatment Level INT Both Increase in Treatment Level and Capacity ICT Process Change PRO Elimination of Discharge ELI Implementation Schedule and 3. Actual Completion Dates Provide dates imposed by schedule and any actual dates of completion for implementation steps listed below. Indicate dates as accurately as possible. (see instructions) Implementation Steps 2. Schedule (yr/Mo/Day) 3. Actual Completion (Yr/Mo/Day) a Preliminary plan complete 302a _I� 303a —J�— b. Final plan submission 302b 303b c. Final plan complete 302c 30 d Financing complete & contract 302d _J� 303d -J—J awarded a. Site acquired 3029 303e —�-� I. Begin construction 300 303f -J--� g, End construction 302g 303g -�-1 h Begin discharge 302h —J—J 303h i. Operational level attained 302i _J_J 303i �� N. C. DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE ADDITIONAL REQUIRED INFORMATION APPLICATION NUMBER DISCHARGE SERIAL NUMBER REFER TO DIRECTIONS ON REVERSE SIDE BEFORE ATTEMPTING TO COMPLETE THIS FORM Parameter �Code) 501) Untreated Intake Water (Daily average) In -plant Treated Intake Water (Daily avers ai y Average inimum Value maximum Value requency of Analysis NumberSample of Analyses Type REMARKS: I oar* that I am familiar with the information contained in this report and that to the best of my knowledge and belief such information is true, complete and accurate. Date Form ComnletedName ot Authorizeden i na re Directions - For each parameter listed, complete the information requested in each column in the units specified according to the instructions given below. Column I - Enter the daily average value of the intake water at the pant it enters the facility. If intake water if from more than one source, and enters the facility at separate entry points, the value given in column 1 should be weighted proportional to the quantity of flow contributed from each source. If water is treated before use, completion of this column is not required (see instructions for column 2). Values of intake are not required for mining activities. Column Z- If all or part of intake water is treated before use, Eprovide values for total intake here instead on in Column 1, Also describe riefy in item 26 'additional information,' the type of treatment performed on intake water (e.g., rapid sand filtration, coagulation, flocculation, ion exchange, etc.) and the percent of intake water contributing to this discharge that has been treated. Column 3 - Supply daily average value for the days when discharge is actually operating or is expected to be operating a new discharge). Daily average vues are to be oomputed by weg ing the daily value in proportion to the daily flow. If a disoharrge occurs irregularly, the value supplied in the column marked Daily Average' should represent an average for the average for the days the discharge actually occurs. Average values are not to be supplied for pH, specific conductance, and bacteriological parameters (e.g., ooliform bacteria). Columns 4 and 5 - Supply minimum and maximum value observed (or expected for new discharge) over any one day when the discharge is opereting. Column 6 - Specify the average frequency of analysis for each parameter as number analyses per number of days (e.g., '317' is equivalent to three analyses performed every 7 da s). If continuous, enter 'CONT.' When analyses are conducted on more than one individual grab sample collected during the same day, the analysis frequency should reflect one analysis whose value is the average of the individual grab sample measurements. Average frequency should be based on an operating month. Column 7- Specify the number of analyses performed at the average frequency specified in column 6, up to 365. Column 8- Specify sam�le type as follows: G For grab sample (indivi ual sample collected in less than 15 minutes . #C or composite sample # is 1b be replaced by the average number of hours aver which the composite sample was collected Composite samples are combinations of individual samples obtained at intervals over a time period, either the volume of each individual sample is directly proportional to discharge tow rates or the sampling interval (for constant volume samples) is inversely proportional to the flow rates over the time period used to produce the composite. NA If'CONT' was entered in column 6. Analytical metinods - Appendix A contains all Parameterswith their reporting levels, test descriptions, and references. The parameter values can be determined either by use of the standard analytical methods as described in table A or by methods previously approved by the EPA Regional Administrator or Director of a federally approved State program (or their authorized representative) who has jurisdiction over the State in which the discharge occurs. If the test used is not one shown in table A, the test procedure should be referenced in 'Remarks' or on a separate sheet.. If values are determined to be less than the detectable limits (as determined by referenced standard analytical techniques and/or instrument manufacturers literature), specs 'LT(Value of detectable limit)' in the appropriate space. For examp�fe, if the detectable limit is 005 mg4 and quantities of less than this are determined, specify'LT.005.' Do not enter descriptors such as 'NIL," "TRACE,''NEG, etc. foFthis purpose. If it is your reasoned judgrnent that one or more of the required parameters is not present in the initial untreated or treated process water and/or the discharge, enter an 'A" (meaning 'absent') in the appropriate space. In order for values reported to be representative, it is recommended that theybe based on from at least five to seven analyses of composite samplef applicable). Each of the composite samples should be obtained by oomposnting frequent samples in proportion to flow over an operating day. Samples should be taken during period of maximum production, 0 possible. If samples are taken at periods of less than maximum production, state in 'Remarks' the percent of maximum production that was obtained during the sampling period.