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HomeMy WebLinkAboutNCG020052_COMPLETE FILE - HISTORICAL_20151001STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. NCGlW DOC TYPE p-"HISTORICAL FILE DOC DATE ❑ YYYYMMDD Compliance Inspection Report Permit: NCG020052 Effective: 10/0.1/15 Expiration: 09/30/20 Owner Hanson Aggregates Southeast LLC SOC: Effective: Expiration: Facility: Hanson Aggregates - Crabtree Quarry County: Wake 5001 Duralelgh Rd Region: Raleigh Raleigh NC 27612 Contact Person: Jack Garvey Title: Phone: 919-380-2746 J Directions to Facllity:' System Classifications: Primary ORC: Certification.- Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 01/12/2017 Entry Time: 09:OOAM Exit Time: 12:30PM Primary Inspector: Thaddeus W Valentine Phone: Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Starmwater Discharge COC Facility Status: Compliant ❑ Not Compliant Question Areas: N Storm Water (See attachment summary) Page: permit; NCGO20052 Owner • Facility: Hanson Aggregates Southeast LLC Inspection Date: 0111212017 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: Joe Dupree and Myself inspected the site along with Jack Garvey,James Hilton and Mary Ann Bradshaw. All the analytical and qualitative monitoring has been documented and is up to date and the overall mine site is well maintained. The following is a list issuesnoted.during.the walk.through.that will.need to be addressed..__ 1. There are drums being stored outside, next to the field containment shed, that will need to be stored under cover. 2. The secondary containment for the 10,000 gallon Diesel AST is in poor shape. The walls of the contaiment vessel are extremely rusted and it is assumeed that the bottom of the contaiment can only be in worse shape. We suggest some type of repair or replacement of the secondary containment or upgrade to a double wall tank.. 3. The outfall for SDO-1 needs additional rip rap'or armouring 4. Extend the berm along the settling pond for SDO-1 under the pipe support footings 5. Berm up the low area that has discharged to the adjacant stream at SDO-4 pond and berm along the low side of the outlet path and mainatin the checkdam 6. SDO-3 is not yet active and SDO-2 should be removed from the map and sample protocol Page: 2 Permit: NCG020052 Owner - Facility: Hanson Aggregates Southeast LLC InspectlortDate: 01l12/2017 Inspection Type : Compliance Evaluation Reason for Via It- Routine Analytical Monitoring Has the facility conducted its Analytical monitoring? # Has the facility conducted Its Analytical monitoring from Vehicle Maintenance areas? Comment: All analytical monitoring has been completed Permit and Outfalls # Is a copy of the Permit and the Certificate of Coverage available at the site? # Were all outfalls observed during the inspection? # if the facility has representative outfall status, is it properly documented by the Division? # Has the facility evaluated all illicit (non stormwater) discharges? Comment: All documents were tp to date and all lotfalls were observed Yes No NA NE ® ❑ ❑ ❑ ® • ❑ ❑ ❑ Yoe No NA NE - ❑ ❑ ❑ 0 ❑❑❑ ■ ❑❑❑ qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring seml-annually? ❑ (] ❑ Comment: Has been completed Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan Include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan Include a detailed site map including outfall locations and drainage areas? # Does the Plan Include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan Include a Spill Prevention and Response Plan (SPRP)? # Does the Plan. include,a.Preventative. Maintenance and Good. Housekeeping . an?.,__._- _ # Does the facility provide and document Employee Tralning? # Does the Plan include a list of Responsible Party(s)? Yes No'NA NE Oro ❑❑ e ❑ ❑ ❑ ®❑ ❑ ❑ ® ❑ ❑ ❑ ® ❑ ❑ ❑ ❑ ❑ ❑ Cl ❑ ❑ # Is the Plan reviewed and updated annually? e ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ®❑ [] C Has the Stormwater Pollution Prevention Plan been implemented? ®❑ ❑ ❑ Comment: Went over all documents with Jim Hinton And Jack Garvey and evrything is in order Page: 3 I �4,02 1 mill NCDENR North Carolina Department of Environment and Natural Resource -- �,Jzs-ris Pat McCrory Governor MR. JACK GARVEY HANSON AGGREGATES SOUTHEAST LLC 2300 GATEWAY CENTRE BLVD. MORRISVILLE, NC 27560 Dear Mr. Garvey: Donald R. van der Vaart Secretary June 8, 2015 Subject: Multimedia Compliance Inspection Crabtree Quarry. Wake County Department of Environment and Natural Resources staff from the Raleigh Regional Office conducted a multimedia compliance inspection of Hanson Aggregates- Crabtree Quarry on May 8,2015 for permits and programs administered by the following Divisions: Division of Air Quality Division of Energy, Division of Water Division of Waste Mineral, and Land. Resources Management Resources We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If you have any questions regarding this multimedia inspection or the results of each program inspection, please contact the Raleigh Regional Office at (919) 791-4200. and ask to speak with the appropriate Division staff. Thank you for your cooperation. Copies: DAQ RRO Files DEMLR RRO Files DWR RRO Files DWM RRO Files NCDENR Raleigh Regional Office 1628 Mail Service Center, Raleigh, North Carolina 27699-1617 Location:3800 Barrett Drive, Raleigh North Carolina 27609 Phone: 919-7giA2001 Fax: (919) 788-7159 An Equal Opportunity 4 Ormative Action Employer— Made In pan with recycled paper North Carolina Department of Environment and Natural Resources, Division of Land Resources, Land Quality Section MINE INSPECTION REPORT X❑ PERMITTED MINE SITE ❑ UNPERMITTED MINE SITE 1. MINE NAME: Crabtree Quarry 2. MINE LOCATION: 5001 Duraleigh Raod 3. COUNTY: Wake 4. RIVER BASIN: Neuse 5. CASE: 6. OPERATOR: Hanson Aggregates East 7. ADDRESS: 2300 Gateway Centre Blvd. 8. MINING PERMIT #: 92-03 9. PERMIT EXPIRATION DATE: 08/22/2022 10. PERSON(S) CONTACTED AT SITE: Jack Garvey, Jim Hilton 11. PICTURES? ❑ Yes x❑ No TAKEN BY: 12. TYPE OF INSPECTION: ❑ A. Initial Inspection (Unpermitted Mine Sites) 1. Size of affected land: ac. (attach sketch map) 2. How was this area measured? Measured by: XF] B. Follow-up Inspection 1. Date of last inspection: 13. Any mining since that date? X ❑ Yes ❑ No If yes, cite evidence of such mining activity: Mine operatin d� urina inspection 14. Was mine operating at time of inspection? X❑ Yes X❑ No If yes, explain: Mine operating during inspection 15. Is the mine in compliance with the Operating Conditions of the Permit? X ❑ Yes ❑ No ❑ NIA If no, explain: 16. Is the mine incompliance with the Reclamation Conditions of the Permit? —1 Yes ❑ No X❑ NIA If no, explain: 17. Is there any off -site damage? A. ❑ Yes B. X❑ No C. ❑ None observed If A, describe the type and severity of the damage: If B or C, is there potential for offsite damage? ❑ Yes X❑ No Explain: 18. Corrective measures needed and/or taken: 19. Other recommendations and comments: The outfall below emergency spillway located at Sediment Basin # 1 needs to be armored with larger stone. It appears that the stone that protected the outfall has been washed away 20. Is the Annual Reclamation Report +/- map accurate? ❑ Yes ❑ No (Explain) X❑ Not Reviewed ❑ 21. Follow-up inspection needed? U Yes X I. No Proposed date 22. No. of additional pages of Inspection Report 0 23. Copy of Report sent to operator 06/01/2015_ INSPECTED BY: Thad Valentine,Lori Phillips, Cheng Zhang & Andrew Martin Date 05/08/2015 Telephone No: (919)7914200_ Copy to file Copy to operator Copy to Mining Specialist Pagel of 4 Asrs�w� NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT& NATURAL RESOURCF;S DIVISION OIL WASTE VIANAGEMENT(DWM) HAZARDOUS WASTE SECTION (IIWS)1 COMPLIANCE BRANCH 1. Facility Information: 2. Facility Contact: 3. HWS-Inspectors: 4. Date/Time of Date of Report: 5. Participants: 6. Purpose of Inspection: 7. Report: RCRA INSPECTION REPORT Hanson Aggregates Southeast LLC Crabtree Quarry 5001 Duraleigh Road Raleigh, NC 27612 EPA ID#: NCD986180560 Mr. Jim Hilton, Plant Manager Phone; 919-614-9137, Email: James. Hilton@Hanson.com Mr. Andrew Martin, NC HWS-Environmental Senior Specialist May 8, 2015 Arrived: 1:00pm — Departed: 4:30pm June 6, 2015 - Prepared By: Andrew Martin Thad Valentine, NCDENR Land Quality Section Lori Phillips, NCDENR Air Quality Section Cheng Zhang, NCDENR Water Quality Section Jack Garvey Compliance Evaluation Inspection On May 8, 2015, I and the three NCDENR colleagues listed above conducted a multimedia inspection at the Hanson Aggregates Southeast LLC Crabtree Quarry. The Hanson Aggregates Crabtree Quarry is a permitted aggregate mine operating under NCDENR Land Quality Section permit #92-03. The facility also maintains a NPDES Permit (NCG020052) and an Air Quality permit (04149R21). The quarry is located on 197.37 acres of land with 83.09 acres disturbed. The facility operates one shift and is staffed with fourteen employees. Buildings located on the site include an office area, quality control lab, training room, storage shed, and maintenance building. Rock is mined from an open pit and brought to a processing area where it is crushed into small pieces by primary and secondary crushers. The waste water from production and storm water discharges via three NPDES permitted outfalls. One well is located on -site near the maintenance facility but does not provide drinking water. The water supply to the facility is municipal. A RCRA EPA ID number is associated with the facility under a different company name. This property had once notified as a Small Quantity Generator (SQG). The facility is currently operating as a Conditionally Exempt Small Quantity Generator (CESQG). A tour of facility operations was conducted during the visit. The facility generates used oil, used antifreeze, batteries, and lamps. Batteries are exchanged for core recycling once they are generated. A container of waste fluorescent lamps was observed in a storage closet of the office building. The Andrew Martin. QEP- NC Hazardous Waste Section Office: 217 W. Jones Street, 1646 Mail Service Center, Ralelgh, NC 2/699 Phone: (919) 270-M07 Email: Andrew. Marti n!r'vncdenr.gov Page 2 of 4 containers held several bulbs, was open, and not labeled. Facility personal indicated that the bulbs had been most likely been stored onsite since the year 2006. Used oil is accumulated in 1,000-gallon and 500-gallon above ground tanks and in several 55-gallon containers. The tanks and 55-gallon containers are located within a secondary containment structure. The 55-gallon containers were not labeled at the time of the inspection (See Deficiencies Section). The facility contracts with Noble Oil for collection of used oil for recycling and maintains receipts. This area also includes the facility's diesel and gasoline above ground storage tanks. The tanks' are located within a secondary containment structure. Water was present within the secondary containment area and had petroleum sheen. Water from the used oil and petroleum secondary containment areas are drained to an oil water separator. The wastewater from the oil water separator is pumped to an adjacent storage tank and used as dust suppressant onsite. A waste determination has not been performed on the secondary containment water or on the oil water separator waste water that is used for dust suppression. 8. DeficienciesNiolations: Docket # 2015-039 40 CFR 262.11 adopted by reference at 15A NCAC 13A .0107. Hazardous waste determination. A person who generates a solid waste, as defined in 40 CFR 261.2, must determine if that waste is a hazardous waste using the following method: (a) He should first determine if the waste is excluded from regulation under 40 CFR 261.4. (b) He must then determine if the waste is listed as a hazardous waste in subpart D of 40 CFR part 261. (c) For purposes of compliance with 40 CFR part 268, or if the waste is not listed in subpart D of 40 CFR part 261, the generator must then determine whether the waste is identified in subpart C of 40 CFR part 261 by either: I . (1) Testing the waste according to the methods set forth in subpart C of 40 CFR part 261, or according to an equivalent method approved by the Administrator under 40 CFR 260.21; or (2) Applying knowledge of the hazard characteristic of the waste in light of the materials or the processes used. (d) If the waste is determined to be hazardous, the generator must refer to parts 261, 264, 265, 266, 268, and 273 of this chapter for possible exclusions or restrictions pertaining to management of the specific waste. Hanson Aggregates Southeast, LLC Crabtree Quarry must make a waste determination on the water drained from the petroleum secondary containment structures to the oil/water separator and on the oil/water separator waste water that is stored onsite in a tank and used for dust suppression. Oil/water separator water and secondary containment water that is a hazardous waste (typically listed for benzene or RCRA metals) must be managed by all applicable hazardous waste regulations. The facility must also discontinue disposing of the waste water unto the ground until it is verified that the facility can legally do so. The facility must also perform a waste determination on the used lamps stored within the office building (typically listed for mercury). If the facility determines that more than 220 pounds of hazardous waste water will be generated the facility must update their generator status using the EPA 8700-12 form. 40 CFR 279.22 adopted by reference at 15A NCAC 13A .0107. Used oil storage. Used oil generators are subject to all applicable Spill Prevention, Control and Countermeasures (40 CFR part 112) in addition to the requirements of this Subpart. Used oil generators are also subject to the Underground Storage Tank (40 CFR part 280) standards for used oil stored in underground tanks whether or not the used oil exhibits any characteristics of hazardous waste, in addition to the requirements of this subpart. (a) Storage units. Used oil generators shall not store used oil in units other than tanks, containers, or units subject to regulation under parts 264 or 265 of this chapter. Andrew Martin. QEP- SIC Hazardous Waste Section Office: 217 W. Jones Street. 1646 Mail Service Center, Raleigh, IJC 27699 Phone: (919) 270-3507 Emit Andrew.Martin4ncdenr.gov Page 3 of 4 (b) Condition of units. Containers and aboveground tanks used to store used oil at generator facilities must be: (1) In good condition (no severe rusting, apparent structural defects or deterioration); and (2) Not leaking (no visible leaks). (c) Labels. (1) Containers and aboveground tanks used to store used oil at generator facilities must be labeled or marked clearly with the words "Used Oil." (2) Fill pipes'used to transfer used oil into underground storage tanks at generator facilities must be labeled or marked clearly with the words "Used Oil." (d) Response to releases. Upon detection of a release of used oil to the environment that is not subject to the requirements of part 280, subpart F of this chapter and which has occurred after the effective date of the recycled used oil management program in effect in the State in which the release is located, a generator must perform the following cleanup steps: (1) Stop the release; (2) Contain the released used oil; (3) Clean up and manage properly the released.used oil and other materials; and (4) If necessary, repair or replace any leaking used oil storage containers or tanks prior to returning them to service. During the inspection, several 55- gallon used oil storage containers were not labeled with the words "Used Oil." The facility must label all containers (tanks, drums, buckets, bottles, etc.) used to store or transport used oil for recycling as "Used Oil" and follow all applicable regulations regarding used oil listed in 40 CFR 279. 9. Comments: It is a reminder that used lamps (fluorescent, HID, etc....) and used batteries (nickel -cadmium, lithium ion, etc...) are subject to hazardous waste determination requirements. Used lamps and batteries can be managed as Universal Waste when they are recycled. The facility should establish a used lamp & battery recycling program for the collection, proper container management and training of employees. Information on management of universal waste can be found on the Section's website under "Guidance Documents". The Section's website can be found at: http://2ortal.ncdenr.orUweblwm/hw Additional guidance information available at: htt :/hvww.eva.movIel2awaste/hazard/wastetypes/universal/laws.htm • It is strongly recommended that universal waste and used oil collection receipts be maintained at the facility. It is a reminder that If the facility generates more than 220-pounds of total hazardous waste in any calendar month or accumulates more than a total of 2,200-pounds of hazardous waste onsite at any one time, the facility would be subject to small quantity generator (SQG) fees and regulatory requirements. Facilities that generate more than 2,200-pounds of total hazardous waste in any calendar month or accumulates more than a total of 2.2-pounds of P-Listed hazardous waste onsite at any one time, the facility would be subject to large quantity generator (LQG) fees and regulatory requirements. If in the future the facility may generate hazardous waste above the amounts listed above, feel free to contact me for guidance on all applicable requirements. • Although the facility primarily operates as a conditionally exempt small quantity generator (CESQG) of hazardous waste, it is a reminder that if the facility generates more than 220-pounds of total hazardous waste in any calendar month, or accumulates more than 2,200-pounds'of hazardous waste onsite at any one time, the facility will be subject to small quantity generator (SQG) Andrew Martin, QEP-NC Hazardous' Waste Section Office: 217 W. Jones Street, 1646 Mail Service Censer, Raleigh, NC 27699 Phone: (919) 270.3507 Ernail: Andrew.Martin'�ncdenr.gov 46 . . Page 4 of 4 regulations. SQG hazardous waste regulations are listed in Title 40, Code of Federal Regulations, Part 262.34 (c) & (d). If the facility generates more than 2,200-pounds of hazardous waste in any calendar month or accumulates more than 2,2-pounds of acutely toxic (P-Listed) hazardous waste onsite at any one time the facility will be subject to full regulation as a large quantity generator (LQG). LQG hazardous waste regulations are listed in Title 40, Code of Federal Regulations, Part 262. Additionally, LQGs and SQGs must obtain a site EPA Identification Number before offering hazardous waste for off -site transport and disposal,. Guidance documents for hazardous waste generators can be found at: http://Vortal.ncdenr.orL,/web/wmlhw/Technical • An EPA 8700-12 form was emailed to the facility. It is recommended that the facility complete the form•to update the ownership information associated with the property's EPA ID number (NCD986180560) and submit it to the NCDENR Hazardous Waste Section. _6/5/2015 Andrew Martin, QEP / DATE NC HWS-COMPLIANCE BRANCH cc: Jenny Patterson, Eastern Area Compliance Supervisor Central Office Files Andrew Martin, QEP- NC Hazardous `Haste Sectien Office: 217 W. Jones Street, 1646 Mail Service Center, Raleigh, NC 27699 Phone: (919) 270-3507 Email: Andrew.Mart1nrdncdenr.9o.y SENT US MAIL FACILITY REPRESENTATIVE A *If I A NCDENR North Carolina Department of Environment and Natural. Resources Pat McCrory Governor June 5, 2015 CERTIFIED MAIL RETURN RECEIPT RE UESTED Mr. Jim Hilton Hanson Aggregates Southeast, LLC - Crabtree Quarry 5001 Duraleigh Road Raleigh, NC'27612 Subject: NOTICE OF VIOLATION Docket #2015-039 Hanson Aggregates Southeast, LLC — Crabtree Quarry EPA ID # NCD986180560 Dear Mr. Hilton: Donald R. van der Vaart Secretary On December .18, 1980, the State of North Carolina, Hazardous Waste Section was authorized to operate the State RCRA hazardous waste program under the Solid Waste Management Act, N.C.G.S. 130A, Article 9 and rules promulgated thereto at 15A NCAC 13A (Rules) in lieu of the federal RCRA program. On May 8, 2015, Andrew Martin, representing the North Carolina Hazardous Waste Section inspected Hanson Aggregates Southeast, LLC — Crabtree Quarry located in Raleigh, North Carolina, for compliance with North Carolina Hazardous Waste Management Rules. During that inspection, the following violation was noted: 40 CFR 262.11 adopted by reference at 15A NCAC 13A .0107. Hazardous waste determination. A person who generates 'a solid waste, as 'defined in 40 CFR-261.2, must determine if that waste is a hazardous waste using the following method: (a) He should first determine if the waste. is excluded, from regulation under 40 CFR 261.4. (b) He must then determine if the waste is listed as a hazardous waste in subpart D of 40 CFR part 261. (c) For purposes of compliance with 40 CFR part 268, or if the waste is not listed in subpart D,of 40 CFR part 261, the generator must then determine whether.the waste is identified in subpart C of 40 CFR part 261 by either: (1) Testing the waste according to the methods set forth in subpart C of 40 CFR part 261, or according to an equivalent method approved by the Administrator under 40 CFR 260.21; or 1646 Mail Service Center, Raleigh, North Carolina 27699-1646 Phone: 919-707-82001 Internet: http://poria),ncdenr.orgiwebiwm An Equai Opportunity 1 Afirmative Action Employer- Made in part by recycled paper '(2) Applying knowledge of the hazard characteristic of the waste in Light of the materials or the processes used. (d) If the waste is determined to be hazardous, the generator must refer to parts 261, 264, 265, 266, 268, and 273 of this chapter for possible exclusions or restrictions pertaining to management of the specific waste. Hanson Aggregates. Southeast, LLC Crabtree Quarry must make a waste determination on the water drained from the petroleum secondary containment structures to the oil/water separator and on the oil/water separator waste water that is stored onsite in a tank and used for dust suppression. Oil/water separator water and secondary containment water that is a. hazardous waste (typically listed for benzene'or RCRA metals) must be managed by all applicable hazardous waste regulations. The facility must also discontinue disposing of the waste water unto the ground until it is verified that the facility can legally do so, The facility must also perform a waste determination on the used lamps stored within the office building (typically listed for mercury). If the facility determines that more than 220 pounds of hazardous waste water will be generated the facility must update their generator status using the EPA 8700-12 form. 40 CFR 279.22 adopted by reference at 15A NCAC 13A .0107. Used oil storage, Used oil generators are subject to all applicable Spill Prevention, Control and Countermeasures (40 CFR part 112) in addition to the requirements of this Subpart. Used oil generators are also subject to the Underground Storage Tank (40 CFR part 280) standards for used oil stored in underground tanks whether or not the used oil exhibits any characteristics of hazardous waste, in addition to the requirements of this subpart. (a) Storage units. Used oil generators shall not store used oil in units other than tanks, containers, or units subject to regulation under parts 264 or 265 of this chapter: (b) Condition of'units,-Containers and aboveground tanks used to store used oil at generator facilities must be: (1) In gobd,conditlon (no severe rusting; apparent'structuraI defects or deterioration); and (2) Not leaking (no Visible leaks): (c) Labels: (1) Containers and aboveground tanks used to store used oil at generator facilities must be labeled or marked clearly with the words "Used Oil." (2) Fill pipes used to transfer used oil into underground storage tanks at generator facilities must be labeled or marked clearly with the words "Used Oil." . (d) Response to'releases. Upon detection of'a release of used oil to the environment that is not subject to the requirements of part 280, subpart F of this chapter and which has'occurred after the effective date of the recycled used oil management program in effect in the State in which the release.is located, a generator must perform the following cleanup steps; (1) Stop the release; (2) Contain the released used'oil; (3) Clean up and manage properly the released used oil and other materials; and (4) If necessary, repair or replace any leaking used oil storage containers or tanks prior to returning them to service... r. During the inspection, several 55- gallon used oil storage containers were not labeled with the words "Used Oil." The facility must label all containers (tanks, drums, buckets, bottles, etc.) used to store or transport used oil for recycling as "Used Oil" and follow all applicable regulations regarding used oil listed in 40 CFR 279• You are hereby required to comply with the noted violation by July 7, 2015,. at which time a site evaluation will be performed. If compliance with the violations noted above is not met, pursuant to N.C.G.S. 130A- 22(a) and 15A NCAC 13A .0701-.0707, an administrative penalty of up to $32,500.00 per day may be assessed for violation of the hazardous waste law or regulations. In further satisfaction of. Docket #2015-0.39, Hanson Aggregates Southeast, LLC — Crabtree Quarry shall provide a written certification with supporting documentation do company letterhead confirming the noted compliance schedule has been completed. Mail this certification to Andrew Martin, NCDENR, DWM/HWS, 1646 Mail Service Center, Raleigh, NC 27699-1646 or email it to: Xndrew.Martin@ncdenr.gov If you should have any questions you may contact me at 910-270-3507. Sincerely, Andrew Martin, QEP Environmental Senior. Specialist Hazardous Waste Section, NCDENR copies to; ADM Jenny Patterson - Eastern Region Compliance Branch Supervisor Central Files i NCDENR North Carolina•Department of Environment and Natural Resources Pat McCrory Donald R, van der Vaart Governor Secretary June 1, 2015 Mr. Jack Garvey Hanson Aggregates Southeast LLC 2101 Gateway Center Boulevard, Suite 100 Morrisville, NC 27560 Subject: NPDES Stormwater Compliance Evaluation Inspection Certificate of Coverage No. NCG020052 • Hanson Aggregates Southeast LLC -- Crabtree Quarry Wake County Dear Mr. Garvey: Staff from the Department of Environmental and Natural Resources conducted a stormwater inspection on May 8, 2015, as part of a multimedia inspection of your facility. The assistance provided by Mr. Jim Hinton, the facility manager, and you during the inspection was greatly appreciated. The inspection report is attached. Findings duringthe inspection were as follows: Certificate of Coverage (COC) No. NCG020052 under NPDES general permit NCG020000 was issued Hanson Aggregates Southeast LLC — Crabtree Quarry to discharge stormwater runoff and process wastewater to Crabtree Creek, a Class-C NSW stream, in the Neuse River Basin, 2. The facility has developed a stormwater pollution prevention plan (SPPP). A review of the plan indicated that it covered all components required by the general permit. Plan records were well maintained and organized. 3. Qualitative and analytical monitoring has been conducted as required by the permit at outfalls that were active. It was noted that the facility had difficulty to meet the bench mark value for.TSS at stormwater outfall (SDO) 002 in the past years, resulted in Tier 2 monitoring. The facility is planning to expand the settling basin at SDO 002 and currently diverting stormwater flow to the pit. A new settling pond (receiving process wastewater from the crushing and washing area) was built recently upstream the existing "freshwater" pond (holding settled process water from the new pond, and sometimes replenished with water from the pit, which is reused in the production) adjacent to SDO 004. fly' 4. SDOs 001, 002, 004, and pit dewatering outfall were observed during the inspection and found in good condition, except that the SDO 001 needs to be armored with larger stones. NoithCarolin, Naturally North Carolina Division of Water Resources 1628 Mail Service Center Raleigh, NC 27699-1628 Phone (919) 791-4200 Customer Service Internet: www.newaterquality.org Location: 3800 Barrett Drive Raleigh, NC 27609 Fax (919) 788-7159 1-877-623-6748 An Equal Opportunity/Affirmative Action Emplover— 50% Recycled/10%Post Consumer Paper Page 2 of 2 If you have any questions regarding the attached report or any of the findings, please contact Cheng Zhang at 919-79I-4200 (or email: cheng=chang�ncdenr.gov). Sincerely, Cheng Zhang Environmental Senior Specialist Raleigh Regional Office Enclosure: Compliance Evaluation Inspection Form cc: Central Files RRO SWP files IhU ;i�cr. Permit: NCG020052 SOC: County: Wake Region: Raleigh Contact Person: Jack Garvey Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Compliance Inspection Report Effective: 01/01/10 Expiration: 12/31/14 Owner: Hanson Aggregates Southeast LLC Effective: Expiration: Facility: Hanson Aggregates - Crabtree Quarry 5001 Duraleigh Rd s Raleigh NC 27512 Title: Phone: 919-380-2746 Inspection Date: 05/08/2015 Entry Time: 01:OOPM Primary Inspector: Cheng Zhang Secondary Inspector(s): Certification: Phone: Exit Time: 04:OOPM Phone: 919-791-4200 i Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: Compliant ❑ Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG020052 Owner - Facility: Hanson Aggregates Southeast LLC Inspection Date: 05108/2015 Inspection Type : Compliance Evaluation Reason for Visit: Routine Storrnwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ®❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? 0 ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ®❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ❑ ❑ ❑ # Does the Plan include a BMP summary? 0 ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ❑ ❑ ❑ # Does the facility provide and document Employee Training? 0 ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? 0 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment: The plan appeared be up to date and Stormwater program was well managed and implemented. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 0 ❑ ❑ ❑ Comment: Semi-annually. Analytical Monitorinq Yes No NA NE Has the facility conducted its Analytical monitoring? 0 ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? 0 ❑ ❑ ❑ Comment: Stormwater runoff from vehicle maintennance area goes into the pit, Total Petroleum Hydrocarbons (TPH) has been monitored semi-annually at wastewater discharge outfall. �dary Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ❑ ❑ ❑ ❑ # If the facility has representative outfall status. is it properly documented by the Division? ❑ ❑ ❑ ❑ # Has the facility evaluated ail illicit (non sormwater) discharges? '❑ ❑ ❑ ❑ Comment: Stormwater Discharge.Outfalls (SDOs) 001, 002, and 004, and Wastewater Discharge Ourtfall were observed during the inspection. SDO 003 is inactive. Page: 3 NORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 05/12/2015 Facility Data Hanson Aggregates Southeast, LLC - Crabtree 5001 Duraleigh Road Raleigh, NC 27612 Lat: 35d 50.7350m Long: 78d 42.8130m SIC: 1442 / Construction Sand And Gravel NAICS: 212321 / Construction Sand and Gravel Mining Contact Data Facility Contact Authorized Contact James Hilton Plant Manager (919) 787-0613 Comments: Inspector's Signature: Date of Signature: Toby Lee NC Operations Manager (919) 380-2605 Raleigh Regional Office Hanson Aggregates Southeast, LLC - Crabtree NC Facility ID 9200219 County/FIPS: Wake/183 Permit Data Permit 041491 R21 Issued 11/18/2014 Expires 10/31/2022 Classification Small Permit Status Active Current Permit Application(s) None Program Applicability SIP Technical Contact Jack Garvey � NSPS: Subpart 000 ' Environmental Manager (919) 380-2746 Compliance Data Inspection Date 05/08/2015 Inspector's Name Lori Ann Phillips Operating Status Operating Compliance Code Compliance - inspection Action Code PCE On -Site Inspection Result Compliance Tntal Arhial emiccinnA in TOWWAR! I TSP S02 NOX VOC CO PM10 * HAP 2013 6.56 0.2400 3.54 '0.2900 0.7700 2.60 16.47 2008 7.71 0.0400 0.5800 0.0400 0.1200 2.88 --- Five Year Violation History: None Date Letter Type Rule Violated Performed Stack Tests since last FCE: None Date Test Results Test Method(A * Highest HAP Emitted (in Violation Resolution Date Source(s) Tested I. DIRECTIONS: Hanson Aggregates Southeast, Inc. — Crabtree is located at 5001 Duraleigh Road, Raleigh, Wake County. From RRO; take 1-440 to US 70 (GIenwood Avenue). Take US 70 and go north about 3.1 miles to Duraleigh Road. Turn left on Duraleigh Road and go about 1.1 miles and the quarry will be on your right. There is a sign at the entrance. II. 1rACILITY DESCRIPTION: Hanson Aggregates Southeast, LLC. — Crabtree is a gunite quarry. This facility operates under Air Permit 04149R21 which was issued on November 18, 2014 and expires on October 31, 2022. III. SPECIAL SAFETY NEEDS: This is a quarry which is under the Federal Mine Safety Health Administration (MSHA). For this reason, it is illegal fqr an inspector to go wandering around on this property without an MSHA approved escort (such as a company official). The inspector is required to comply.with all MSHA safety rules, especially those dealing with personal safety equipment (they can be held liable for the fine and possible jail time). Vehicles are required to be chocked, unless they are parked in a manner that if their parking brake fails, the vehicle will roll into an embankment. Required equipment: Steel toe shoes, hard hat, safety vest, and wheel chocks. IV. INSPECTION SUMMARY: On May 8, 2015, I, Lori Ann Phillips, along with Thad Valentine (DEMLR), Cheng Zhang (DWQ), and Andrew Martin (Haz Waste), inspected Hanson's quarry at Crabtree. We arrived at the quarry at approximately 1:00pm to conduct a multimedia inspection as part of training activities associated with the Multimedia Pilot Inspection Program (MPIP). Please note that while multiple permitting programs were reviewed while we were at the facility, only the results pertaining to the air quality inspection are provided in this document. After going through a brief hazardous warning sheet, we met with James Hilton, plant manager, and Jack Garvey, Environmental Manager. We reviewed the facility's current air permit with the facility contacts. Mr. Garvey produced all the applicable records and all were found to be up to date and complete. We then took a tour of the facility with Mr. Garvey, starting with the QA/QC lab, proceeding to the primary and secondary processing operations, and the fuel storage area/shop area. The primary crusher was not running at the time of the inspection; however, the secondary line was in operation and minimal VE (0-10%) was observed. At the time of the inspection, it appeared that the facility was well maintained from an air quality perspective. V. PERMITTED EMISSION SOURCES: ........... _._.......................................................... Emission Source ID, Emission Source Description Control System ID Control System Description, Non -Metallic Mineral Processing Plant,'with 750 ton per hour rating and utilizing water suppression with no other control device, including: . ES -Crusher crushing operations NIA N/A ES -Screening . screening operations NIA N/A Yl ES-Coneg' n cone m operations erations NIA ; NIA Y g ***Appeared to be in compliance. The secondary crusher was operating at the time of the inspection. *** VI. SPECIFIC CONDITIONS AND LIMITATIONS: A.1 Must comply with 2D .0202, 2D .0501, 2D .05 i0, 2D .0521, 2D .0524 (40 CFR 60 Subpart 000), 2D .0535, . 2D .0540, and 2D .1806.***Appeared to be in compliance. Details regarding each permit stipulation are found below. *** A.2 2D .0202 Emission.Inventory Requirement, The company is required that within 90-days of their permit expiration, and if they are requesting renewal, they must submit an emission inventory. ***Appeared to be in compliance. The facilityjust submitted an emission inventory with their recent renewal *** A.3 2D .0501(c) EQUIPMENT REPORTING: The Permittee shall maintain on -site an equipment list and a plant flow.diagram of all equipment covered under this permit. i. The equipment list shall include the total rated crushing capacity of all primary crushers at the facility and the following information for each piece of equipment: a. Width of belt conveyors, b. Dimensions and configuration (e.g., triple deck) of screens, c. Rated capacity (tons/hr) of each crusher, d. Rated capacity. (tons or tons/hr) of all equipment not exempt from permit requirements under 15 A NCAC 2Q.0102(c), e. A unique ID number. f. The date the equipment was manufactured, and .. g. The dates any required performance testing was conducted and submitted to the Regional Supervisor, Division of Air Quality. ii. The equipment list and plant diagram shall bear the date when the current list and diagrams were revised. iii. The Permitte shall provide documentation to the Regional Supervisor, Division of Air Quality, for any required performance testing within seven days of a written request. ***Appeared to be in compliance. The facility contact supplied the most recently updated version of the equipment list, which had been last updated on January 23, 2015. *** A.4 2D .0510 Particulates emissions from Sand, Gravel, or Crushed Stone Operations. Require control of particulate such that they do not leave the property. The rule requires wet suppression on the crushers and control of emissions from conveyors, screens, and transfer points.. ***Appeared ;to be in compliance. The facility is equipped with spray nozzles for wet suppression and water trucks are used to control dust on haul roads.*** ' A.5 The primary crusher is.a jaw crusher rated at 750 tons per hour at an 13-inch crusher setting: ***Appeared to be in compliance. The facility has not made changes to the crusher. *** A.6 2D .0521 Control of Visible Emission. VE from the permitted items at the facility shall not exceed 20% opacity. ***Appeared to be in compliance. VE was approximately 0-10% from'the secondary crushing operation and 0-5% from the conveyors and screens: ' A.7 2D .0524 New Source Performance Standards (NSPS) Requirements. The Permittee shall comply with•all applicable provisions of 40 CFR 60 Subpart 000. Affected Facili Pollutant Emission iimi Visible crushers Emissions 15% opacity fugitive emissions from conveyor belts, screening operations, and lVisible 10% opacity other affected facilities : missions fugitive emissions from conveyor belts and other affected facilities Visible 0%opacity (that rocess saturated material) Emissions ***Appears to be in compliance. All equipment ispre 2008, and is triggered under the old standard The facility does not have to keep monitoring or records of inspections since the equipment was constructed prior to April 22, 2008. According to the equipment list, performance testing was conducted on 111111991, *** A.$ . 2D .0535 Notification Requirement. When particulate, visible, sulfur dioxide, volatile organic compounds, odorous and /or visible emissions exceed environmental regulations for more than 4 hours, the NCDAQ must be notified with 24 hours. ***Appeared to be in compliance. The facility stated that they had not operated in an upset state. *** A.9 2D .0540 Particulates from Fugitive Non -Process Dust Emission Sources. The purpose of this rule is to control fugitive non -process dust emissions from such items as haul roads, stock piles, parking lots and yards. This is a complaint driven stipulation. ***Appeared to be in compliance. No fugitive emissions were observed a the time of the inspection. No complaints are in the datebase.*** A.10 213.1806 Control and Prohibition of Odorous Emissions. The facility may not allow odorous emissions to cause or contribute to objectionable odors beyond the facility boundaries. ***Appeared to be in compliance. No odors were detected. *** VII. INSIGNICANT 1 EXEMPT SOURCES: There is no exempt equipment listed on the permit; however, a number of small exempt fuel tanks were observed near the shop area on the property. These tanks should be added to the insignificant/exempt equipment Iist during the next renewal or permit modification.-- VIII. COMPLIANCE HISTORY: No NOVs were noted in Hanson Aggregates Southeast, LLC compliance history. IX. 112r APPLICABILITY: This facility is not subject to 112r regulations. X. STACK TEST REVIEW: A review of the IBEAM database indicates there have been no stack tests at this facility. XI. EMISSIONS INVENTORY REVIEW: A review of the two emissions inventories submitted (2008 and 2013) reveal some changes in criteria pollutants; however, all differences are within permit limitations and within reason. The facility had had three diesel -fired pumps on its permit until the R21 modification and these pumps attributed to the CO, NOx, S02, and HAP (formaldehyde) emissions. No further inquiry into the emissions inventory is needed at this time. XII. CONCLUSIONSIRECOMMENDATIONS: At the time of this inspection, Hanson Aggregates Southeast, LLC. — Crabtree appeared to be in compliance with all applicable permit_ stipulations. I recommend that this facility be inspected within two years, E Garrett, Judy From: Garvey, Jack (Pleasant Garden) NA [Jack.Garvey@hanson.biz) Sent: Tuesday, December 07, 2010 10:15 AM To: Garrett, Judy Subject: Crabtree Stormwater Inspection Attachments: Crabtree 2010 Stormwater-SPCC Plan Training.pdf Judy, Hope all went well this weekend for you. Attached is the Crabtree training documentation for 2010. Plant Manger, Jim Hilton, has stated that the 2nd pump will be re -installed at its original location today, 1217110. 1 will provide confirmation upon completion. I have contracted a geologist to update the SWPPP to include: - Elimination of Outfall SDO-3, and thus, sampling of TPH (Method1664) at the pit - Spill response procedures for unanticipated release of untreated wastewater to the surface waters - Another outfall, SDO-5, located east of the Duraleigh Road Bridge Jack Garvey Environmental Manager Hanson Brick P.O. Sox 368 1410 Forest Acres Circle Pleasant Garden, NC 27313 Tel: 336 398 1262 Cell: 336 669 7565 Fax: 336 398 1252 Jack. Ga rvevAHanson. Biz www,hanson,com sir war Sam Hanson Aggregates SPCC Training Log Record training data below or insert EAN in this section. See below for Fist of potential training topics. Date of Training Ivy Name of Trainer Individuals Trained ' ICA arJ,6171 67 Topics Covered Date of Training Name of rrainer Individuals Trained .Sabado i optcs- - aver �a-n g Divisional Emergency Team Member(s) Typically comprised of divisional management (i.e. Area Manager, Operations Manager, or Vice President. Responsible for providing additional support, manpower or equipment, if needed during an environmental emergency. 5.5.8 Chain of Command The above Facility Response Coordinator and Assistants are thoroughly familiar with this plan, all operations, and the facility layout. In addition, the coordinators are qualified and have -the authority to.carry out the emergency plan contained herein. Ih-the event.of an emergency, the secondary Facility Response Assistant. assists the Facility Response Coordinator. If the primary Facility Response Coordinator is not available then the secondary Facility Response Assistant takes the responsibilities of the primary Coordinator. The third.Facility Response Assistant assumes responsibility in the absence of both the primary and secondary coordinators. 6.0'SPILL REPORTING. PROCEDURES 112:7(a)(4) An "Emergency Spill Reporting Form" has been created to enable a person reporting a discharge, typically the emergency information coordinator or facility Response Coordinator, to relate the above required information. This."Spill Reporting Form" is located- in Appendix 4. 5.5.7 Duties & responsibilities of facility response coordinator & team members Team Member Responsibilittv Facility Response Coordinator (Primary) Coordinate containment; contact with regulators, adjacent landowners & news agencies; review of all appropriate emergency response plans, ensure proper and regular training takes place, mobilize team during emergencies, assess type of failure, ensure that emergency responSeL equipment is in good repair, in place and sufficient. PRIMARY RESPONSIBILITIES: 1.. Assemble and train team members: 2. Conduct practice drills and establish response time constraints. Check emergency response and containment tools and ensure -an adequate supply. 3. Coordinate activities at.the emergency site and facility. 4. Control access to the plant and site of emergency during drills and actual emergency. 5. Monitor supply of emergency response tools and personnel requirements during emergency, and coordinate with Emergency Information Coordinator in the event that assistance from other plant(s) is needed. 6. Be aware of environmentally sensitive areas in and adjacent to the facility and know the topographic pathways to these areas. 7. Restrict access to the Hanson facility to emergency personnel or agencies. SECONDARY RESPONSIBILITIES: 1. Check with team members to be kept aware of important telephone number changes. 2. Be aware of evolving site (facility) conditions that may impact the suitability of the Spill Emergency Response Plan. ' . 3. Remain on standby in the event of an emergency at another Hanson facility. Facility Response Assistant (Secondary) Typically the Assistant Superintendent or Working Group Leader: Coordinate Emergency Site Crew, coordinate and report progress with the Facility Response Coordinator, direct activities of the Emergency Response Team in the absence of the Facility Response Coordinator.' PRIMARY RESPONSIBILITIES: 1. Assemble Emergency Response Team at the emergency site in the absence of the Facility Response Coordinator. 2. Carry out Spill Emergency Response Plan and continue coordinating team if Facility'Response Coordinator is called from the emergency site. 3.___ Alert _Facility Coordinator. if additional containment _Response, tools or assistance are needed. Facility Response Assistant (Third) Assists the Facility Response Coordinator or Facility Response Assistant (secondary), or assume either of their responsibilities in their absence. Emergency Information Coordinator Typically the Hanson Environmental Engineer: Coordinates the flow of information to and from Hanson. PRIMARY RESPONSIBILITIES: 1. Disseminate information from the Facility Response Coordinator to Hanson Divisional Emergency Team Members, the Press (media), Emergency Agencies and the public. 2. Seek updates and progress reports from the Facility Notification of Process Wastewater Spill in Wake County House Bill 1 160, which the General Assembly enacted in July 1999, requires that municipalities, animal operations, industries and others who operate waste handling systems issue news releases when a waste spill of 1,000 gallons or more reaches surface waters. In accordance with that regulation, the following news release has been prepared and issued to media in the affected county: Wake County. The Hanson Aggregates — Crabtree Quarry had a process wastewater spill on November 29, 2010 of an estimated 33,750 gallons from a pump station off Duraleigh Road. The untreated process wastewater spilled into Crabtree Creek in the Neuse River Basin. The Division of Water Quality was notified of the event on November 29, 2010 and is reviewing the matter. For more information, contact Hanson Aggregates (919) 380-2610. search Page 1 of l Bypass/Upset 24 Hour 5 pay Details 10 Dar Questions Agencies Events Details Details Details Permit : NCG020052 Incident Number : 201003257 Facility Name : Hanson Aggregates - Crabtree Quarry County. Wake Owner : Hanson Aggregates Southeast LLC Region : Raleigh City : Raleigh 24 Hours *Bypass/Upset Start Date/Time: 1112912010 02:55 pm Report Received: 11/2912010 *Did Bypass/Upset reach Surface Water? Cm' Yes No Unknown *Fish Killed? 'Ll' Yes -.40 No ?.; Unknown Other WaterBody: ICrabtree Creek - 27-33-(10) 5 Dav Details *Est. Volume in gallons: 13375O ga Report Entered: 12/06/2010 Est. Volume: 133750 ga Est. Fish Killed? 10 *BypasslUpset Start Date/Time: �" Duration: *End Date/Time: *Est. Volume in gallons: ga Report Received- Report Entered: �— *Did Bypass/Upset reach Surface Water?', Yes 1"., No f _; Unknown Est. Volume: ga *Fish Killed? : ; Yes No Unknown Est. Fish Killed? Other WaterBodv: Regional Contact _Garrett,_Judy E. - Oil Date/Time (mm/ddh'yyy hh:mm am): County: ---Select Value-- 01at City ; 1Raieigh T *Location of Units being Bypassed? spent process water pond, settling ponds, dewatering pit Comments: 7i Specific Cause (check all that Apply) Severe Natural Condition 1 Vandalism ;� 1 Pump Station Equipment Failure Power outage Other (Please explain in Part 11) r ! For DWQ Use Only: l_ Construction Maintenance J Upsets Finish; •-Cancel: littp:libims.enr.state.nc.us:7001 /selectOnelncident.do'?id=3 M05FMYGOOi3P2E04BSO6R32 DQX&action=vi... 12/6/2010 Page 1 of 2 Local/State Quarry wants to blast through more land Thursday, November 11, 2010 FAGS: wake county, local/state Comment.Now. Email Print Reporl.a typo ca 95) RALEIGH (W7VD) -- A north Raleigh neighborhood may soon have to deal with dynamite blasts and roaring trucks in their backyard as quarry officials plan to expand. The Hanson -Crabtree Creek Quarry off Duraleigh Road in Raleigh was established by the North Carolina Department of Transportation in 1946 and has been excavating granite for decades. Now, there's a zoning request to expand the quarry at Crabtree Creek closer to residents' homes. Owners of the quarry say the expansion is not only about growth, but also about flooding. "The use of the quarry here has been the number one solution to alleviating that issue," Hanson attorney Greg Steyers said. Rising water along Crabtree Creek might be a thing of the past if the expansion plan moves forward. According to the quarry's attorney, additional space would hold two billion gallons of flood water if needed. "If the pit is flooded, if water is diverted from Crabtree Creek, there needs to be another area that can be quarried, while that water would be pumped back out after the flood was over," Hanson said. Hanson officials say the expansion also comes with promise of a new parking lot for nearby Umstead Park and a new greenway. "We knew that the quarry was operating, we knew that," resident Matthew Alvarez said. "We certainly didn't know they wanted to expand operations." rt­:.jam . :l a6 LEA I.... &"a . ­.. .JA L_..— __..—J — 1L— http://abelocal.go.com/wtvd/story?section=news/local&id=7783828&pt=pritit 12/7/2010 Page 2 of 2 neighborhood. They say they believe the expansion plan is about profit not flood prevention. "We would hate for them to do a 180-degree turn on a whim because a large company gets to profit from this and some developers are profiting from it," Alvarez said. Meanwhile, Hanson officials say they'd like to create a neighborhood advisory council. "We would welcome anyone with a concern to come talk to us and we haven't heard from folks," Steyers said. In the meantime, a protest petition is circulating in an effort to stop the plan. Send pictures I Classifieds I ReportA Typo I Send Tip. I Get Alerts Most Popular ! Follow abc11 on Twitter j abc11 on Facebook (Copyright ©2010 WTVD-TVIDT. All Rights Reserved.) Get more Local/State » TAGS: wake county, local/state Comment_Now Email Print Report.a typo 0 Recommend Sign Up to see what your friends recommend. http://abclocal.go.com/wtvd/story?section=news/local&id=7783828&pt=print 12/7/2010 �y A=WdZhWM — M y �C®EN� North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary March 19, 2009 I t Mr. Justin E. Williams MAR 2 4 2009 Hanson Aggregates Southeast, LLC 1 k 2310 Parklake Drive, Suite 550 bENft fti ",;�;i ; ,�;;; ; zrFIC1= i Atlanta, GA 30345 _ Subject: NPDES General Permit NCG020000 Certificate of Coverage NCG020052 Hanson Aggregates S6utheast, LLC Formerly Hanson Aggregates Southeast, Inc. Wake County Dear Mr. Williams: On March 1, 2009, Division personnel received your request to revise your stormwater permit Certificate of Coverage to accurately include you new company name. Please find enclosed the revised Certificate of Coverage. The terms and conditions contained in the General Permit remain unchanged and in full effect. This revised Certificate of Coverage is issued under the requirements of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency. If you have any questions, please contact the Stormwater Permitting Unit at (919) 807-6303. Sincerely, Coleen H. Sullins cc: DWQ Central Files Raleigh Regional Office Stormwater Permitting Unit Wake County Wetlands and Stormwater Branch 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-807-6300 t FAX: 919-BD7-64941 Customer Service: 1-877-623-6748 Internet. wrnv.nmaterquality.org One NorthCarofina An Equal Opportunity 1 Affirmative Action Employer STATE OF NORTI-I CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG020000 CERTIFICATE OF COVERAGE No. NCG020052 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina l7nvironmcntal Management Commission, and the Federal Water Pollution Control Act, as amended, HANSON AGGREGATES SOUTHEAST, LLC is hereby authorized to discharge stormwater and to operate treatment systems and discharges associated with aline dewatering wastewater and process wastewater fronra facility located at HANSON AGGREGATES SOUTHEAST, LLC 5001 DURALEIGH ROAD RALEIGH WAKE COUNTY to receiving waters designated as Crabtree Creek, a class C NSW stream, in the Neuse River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 11, III, IV, V, and VI of General Pennit No. NCG020000. This certificate of coverage shall become effective March 19, 2009 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day March 19, 2009 for Coleen Fl. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission �oiiWAr�Rp �O v6 r- 0 Y Mr..Robert Snyder Hanson Aggregates Mideast 2300 Gateway Centre Boulevard Morrisville, North Carolina 27560-1617 Dear Mr. Snyder: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality July 24, 2008 I aL 2 9 IDENRRALu�lik,wl�i.:,..,. tkG Subject: Authorization to Construct Crabtree Quarry Containment Pond NOV-2007-PC-0472 NPDES General Permit COC NCG020052 Wake County The Division of Water Quality (DWQ) received your request to construct a wastewater containment pond at your Crabtree Quarry on October 24, 2007, and again with revisions on February 11, 2008. You proposed the approved construction in response to"the subject NOV. In accordance with your request, you are authorized,to construct the approved containment facilities, -effective today.- -- - - Authorization is hereby granted for the construction and installation of a wastewater containment system consisting of: a containment pond with compacted earthen berms, EPDM reinforced liners of 45 mil and 60 mil thickness, a minimum 6" thick stone liner, and an 18" thick riprap liner for the emergency spillway; 2 diesel driven pumps of approximately-3500_gpm-capacity-each_and_with --. _automatic on-offfloat-switches; pump discharge piping; an automatic after hours dial alert alarm/notification system; and two upslope diversion berms, all in the configuration and location shown in the approved plans submitted to DWQ. In addition, the EPDM liner must be anchored at the top of the berm, as well as anchored at the bottom. DWQ staff from the Raleigh Regional Office will re -inspect the riparian buffer near the creek and containment structure to determine if additional plantings are necessary to restore affected vegetation. Construction must be completed no later than November 1, 2008. You must you notify DWQ's Raleigh Regional Office supervisor, telephone number (919) 791- 4200, at least 48 hours in advance of operation of the finished facilities so that regional office staff can conduct an in -place inspection prior to operation of the containment pond. Such notification to the regional supervisor may be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding state holidays. Upon completion of construction, you must submit a certification from the designing professional engineer certifying that the facilities have been constructed and installed in accordance with this Authorization to Construct, the approved site plan and details, the submitted narrative description, and the design calculations. Please mail the engineer's certification to DWQ Stormwater Permitting Unit, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Our Authorization to Construct is subject to revocation unless the facilities are constructed in accordance with the approved plans, details, narrative description, and design calculations. NOne hCarolina North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 807-6300 Customer Service Internet: W%k W.ncWaterquafitv.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 807-6494 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer- 50% Recycled110% Post Consumer Paper Mr. Robert Snyder Page 2 of 3 July 24, 2008 �Oft , You must maintain on file a copy of the approved plans, details, narrative description, and design calculations for the life of the facility. In the event that the system fails to perform satisfactorily, including the creation of nuisance conditions, you must take corrective action, including those actions as may be required by this Division, such as the construction of additional or replacement controls. Any additional construction, installation, or modifications to the wastewater containment system must receive an additional Authorization to Construct from DWQ, prior to construction. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by DWQ, in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. This Authorization to Construct does not affect the legal requirements to obtain other permits or authorizations that may be required by DWQ, or other federal, state, or local government agencies. Please contact Ken Pickle at (919) 807-6376, with any comments or questions. Sincerel AwColeen H. Sullins _-._- Attachment:-Engineer's_Certificatio.n _ Enclosure: Approved plans and details cc: DWQ Raleigh Regional Office, Judy Garrett, with approved plans DWQ Central Files, letter only DWQ NPSA&CO, Shelton Sullivan, letter only SPU file NCG050052 Mr. Robert Snyder ( Page 3 of 3 July 24, 2008 Engineer's Certification (COC NCG020052) I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically, weekly, full time) the construction of the project, , Project Name Location for the Permittee, hereby state that, to the best of my abilities, due care and diligence was used in the observation of: The construction and installation of a wastewater containment system at the Crabtree Quarry. I certify that the construction of the above referenced project was observed to be built within substantial compliance and intent of the approved plans and the Authorization to Construct. Signature Registration No. Date Mail this Certification to: Stormwater Permitting Unit NC Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Michael P. $asley, Gnvernor William G. Ross Jr„ Secretary North Carolina Department of Environment and Nalural Resources April 1, 2008 Mr. Justin Williams Hanson Aggregates Southeast, Inc. 100 Crescent Centre Parkway, Suite 1240 'fucker, GA 30084 Coleen Fi, Sullins, Director Division of Water Quality ERTIFIED MA RETURN RECEIPT REQUESTED 7003 2260 0005 5381 2440 Mr. Robert Snyder CERTIi=IED MAIL Hanson Aggregates Southeast, Inc. RETURN RECEIPT REQUESTED 2300 Gateway Centre Blvd. 7003 2260 0005 5381 2433 Morrisville, NC 27560 SUBJECT: Assessment of Civil Penalties Hanson Aggregates Southeast, Inc. NPDES General SW Permit NCG020000, COC No. NCG020052 Hanson Aggregates — Crabtree Quarry Wake County Case No. PC-2008-0004 Dear Sirs: This letter transmits notice of a civil penalty assessed against I -Janson Aggregates Southeast, Inc. in the amount of $20,701.20, which includes $701.20 in investigative costs. Attached is a copy of the assessment document explaining this penalty. This action was taken under the authority vested in Foe by delegation provided by the Secretary of the Department of Environment and Natural Resources and the Director of the Division of Water Quality, Any continuing violation(s) may be the subject of a new enforcement action, including an additional penalty. Within thirty (30) calendar days of receipt of this notice, ,you must do one of the following three Options: 1, Submit payment of the penalty, OR 2. File a request for remission of civil penalties, OR 3. File a written petition to the Office of Administrative Hearings. Failure to exercise one of the above three options within thirty (30) calendar days of your receipt of these documents will result in this matter being referred to the Attorney General's Office with a request to initiate a civil action to collect the penalty. These options are detailed below: Option 1 -- Submit payment of the penalty: Payment should be made to the order of the Department of Environment and Natural Resources DENR . Payment of the penalty will not foreclose further enforcement action for any continuing or new violation(s). Do not include the attached waiver farm if making payment. Payment must be sent within 30 calendar days of receipt of this notice to the attention of. N i`lihCarolina AI atura!!y North Carolina Division of Water Quality 1617 Mail Service Center Kaleigh, NC 27699.1617 Phone (919) 733-5083 Customer Service Internet: www.newaterquality.org Location: 512 N. Salisbury St. Raleigh, NC 27604 fax (919) 733-9612 1-877-623-6748 An Equal OpportunilylAflirmative Action Employer - 50% Recyc1al O% Post Consumer Paper Hanson Aggregates Southeast, Inc. Wake County Case No. PC-2008-0004 Page 2 of 3 John Hennessy NC DI NR-DWQ — Wetlands and Stormwater Branch NPS Assistance & Compliance Oversight Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Option 2 — File a request for remission of civil penalties: A request for remission or mitigation is limited to consideration of the reasonableness of the amount of the penalty and is not the proper procedure for contesting the accuracy of any of the statements contained in the assessment letter. Because a remission request forecloses the option of an administrative hearing, such a request will not be processed without a waiver of your right to an administrative hearing and a stipulation that there are no factual or legal issues in dispute. You must execute and return to this office the attached "Waiver of Right to an Administrative Hearing and Stipulation of Facts" and the attached "Justification for Remission Request" which should describe why you believe: (a) one or more of the civil penalty assessment factors in G.S. 143B-282.l(b) were wrongfully applied to the detriment of the petitioner; (b) the violator promptly abated continuing environmental damage resulting from the violation; (c) the violation was inadvertent or a result of an accident; (d) the violator had been assessed civil penalties for any previous violations; (e) payment of the civil penalty will prevent payment for the retraining necessary remedial actions. For this option you must file your request for remission of civil penalties within thirty (30) calendar days of receipt of this notice with the NPS Assistance & Compliance Oversight Unit. Submit this information to the attention of: John Hennessy NC DCNR-DWQ — Wetlands and Stormwater Branch NPS Assistance & Compliance Oversight Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Option 3 — File a written petition to the Office of Administrative I-Iearin2s: If you wish to contest any portion of the civil penalty assessment, you must file a petition for a contested case hearing. This must be in the form of a written petition to the Office of Administrative 1-learings and must conform to Chapter 150B of the North Carolina General Statutes. A petition is considered filed when it is received in the Office of Administrative Hearings during normal business hours between 8:00 am and 5:00 pm, except for official state holidays. For further information, please refer to the Office of Administrative Hearings website (http://www.nco,ih.com/) or call at (919) 733-2698. Hanson Aggregates Southeast, Inc. Wake County Case No. PC-200E-0004 Page 3 of 3 Within thirty (30) calendar days of receipt of this notice, you must file your original petition for a contested case hearing in the: Office of Administrative Hearings 67t4 Mail Service Center Raleigh, North Carolina 27699-6714 You must also mail or hand deliver a copy of the written petition to: Ms. Mary Penny Thompson NCDCNR Office of General Counsel 1601 Mail Service Center Raleigh, NC 27699-1601 and to: John Hennessy NC Dl,NR-DWQ — Wetlands and Stormwater Branch NPS Assistance & Compliance Oversight Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 The violations addressed by this assessment and any impacts to waters must be abated. You are encouraged to contact Judy Garrett with the DWQ Raleigh Regional Office at (919) 791 - 4200 if you need assistance in achieving compliance at the site. Please be advised that additional assessments may be levied for future, continuing, or other violations beyond the scope of this specific assessment. If you have any questions, please contact Shelton Sullivan at (919) 733-5083 extension 544 or John Hennessy at extension 353. Sin Tort�lteeder D' tsion of Water Quality ATTACHMENTS cc: Danny Smith — DWQ Raleigh Regional Office Supervisor Judy Garrett — DWQ Raleigh Regional Office John Hennessy — DWQ NPS Assistance K Compliance Oversight Unit Supervisor — File Copy Water Quality Central Files Susan Massengale, 111O JUSTIFICATION FOR REMISSION REQUEST DWQ Case Number: PC-2008-0004 County: Wake Assessed Party: Hanson Aggregates Southeast, Inc. Permit No. (if applicable): NCG020000 Amount Assessed: $20,701.20 Please use this form when requesting remission of this civil penalty. You must also complete the "Request For Remission, lVaiver of Right to an Administrative Hearing, and Stipulation of Facts" form to request remission of this civil penalty. You should attach any documents that you believe support your request and are necessary for the Director to consider in evaluating your request for remission. Please be aware that a request for remission is limited to consideration of the five factors listed below as they may relate to the reasonableness of the amount of the civil penalty assessed. Requesting remission is not the proper procedure for contesting whether the violation(s) occurred or the accuracy of any of the factual statements contained in the civil penalty assessment document. Pursuant to N.C.G.S. § 143B-282.1(c), remission of a civil penalty may be granted only when one or more of the following five factors applies. Please check each factor that you believe applies to your case and provide a detailed explanation, including copies of supporting documents, as to why the factor. applies (attach additional pages as needed). (a) one or more of the civil penalty assessment factors in N.C.G.S. 14313-282.1(b) were wrongfully applied to the detriment of the petitioner (the assessment./actors are listed in the civil penalty assessment doczunent); (b) the violator promptly abated continuin environmental damage resulting from the violation (i.e., explain the steps that you took to correct the violation and prevent fitture occurrences); _ (c) the violation was inadvertent or a result of -an accident (i.e., explain why the violation was unavoidable or something you could not prevent or prepare fo,); (d) the violator had not been assessed civil penalties for any previous violations; (e) payment of the civil penalty will prevent paMent_for _the remaining necessary remedial actions (i.e., explain how payment of the civil penalty will prevent you f •onr petforniing the activities necessary to achieve compliance). EXPLANATION (attach additional pages as necessary): STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION COUNTY OF Wake IN THE MATTER OF ASSESSMENT ) WAIVER OF RIGHT TO AN OF CIVIL PENALTIES AGAINST ) ADMINISTRATIVE HEARING AND Hanson Aggregates Southeast, Inc. ) STIPULATION OF FACTS CASE NO. PC-2008-0004 Having been assessed civil penalties totaling S 20,701.20 for violation(s) as set forth in the assessment document of the Director of the Division of Water Quality dated April 1, 2008, the undersigned, desiring to seek remission of the civil penalties, does hereby waive the right to an administrative hearing in the above -stated matter and does stipulate that the facts are as alleged in the assessment document. The undersigned further understands that all evidence presented in support of remission of this civil penalty must be submitted to the Director of the Division of Water Quality within thirty (30) calendar days of receipt of the civil penalty assessment. No new evidence in support of a remission request will be allowed after thirty (30) calendar days from the receipt of the civil penalty assessment. This the day of 20 NAME (printed) SIGNATURE ADDRESS TELEPHONE STATE OF NORTH CAROLINA COUNTY OF WAKE IN THE MATTER OF Hanson Aggregates Southeast, Inc FOR VIOLATIONS OF: NCGS 143-215.1, Conditions of NPDES GENERAL PERMIT NCG020000, 15A NCAC 213.0211 (3)(0, 15A NCAC 213.0233 (4) NORTH CAROLINA DEPARTMENTOF ENVIRONMENT AND NATURAL RESOURCES Case No. PC-2008-0004 FINDINGS AND DECISIONS AND ASSESSMENT OF CIVIL PENALTIES Acting pursuant to North Carolina General Statues (hereby known as G.S.) 143-215.6A, I, Tom Reeder, of the Division of Water Quality (hereby known as DWQ), make the following: FINDINGS OF FACT: A. Hanson Aggregates Southeast, Inc. is a company organized and existing under the laws of the State of North Carolina. B. Hanson Aggregates Southeast, Inc. operates a rock quarry known as Hanson Aggregates - Crabtree Quarry located near the junction of Crabtree Creek and Duraleigh Road in Raleigh, Wake County, North Carolina. C. Hanson Aggregates Southeast, Inc. was issued a NPDES General Stormwater Permit No. NCG020000 (Certificate of Coverage #NCG020052) for the Hanson Aggregates - Crabtree Quarry on February 7, 2005. The current Certificate of Coverage will expire on December 31, 2009, D. On July 2, 2007 and July 5, 2007, DWQ staff conducted inspections at Hanson Aggregates - Crabtree Quarry. The inspections revealed that on June 29, 2007, a holding basin berm failed discharging untreated mine wastewater and residuals onto the stream bank and into Crabtree Creek, E. The DWQ site inspections and respective file review indicated 'that Hanson Aggregates Southeast, Inc. did not have an adequate Stonriwater Best Management Practices Plan to prevent the failure of the basin berm and subsequent discharge of untreated mine wastewater and residuals into Crabtree Creek, F. Part III Section A. 1. of General Permit No. NCG020000 contains the following: The permittee shall implement stormwater BMPs to ensure that contaminants do not enter surface waters via stonziwater that comes in contact with any unstabilized overburden, raw materials, intermediate products, finished products, by products or Manson Aggregates Southeast, hic Cme No. IIC-2008-0004 Page 2 of 7 waste product located on the site covered by this permit. A BMP Plan shall be developed in accordance with the requirements of this section. The BMP Plan requirement, or portions of the plan requirement, maybe met by utilizing appropriate requirements in other documented plans specific to the pennitted facility. G. The DWQ site inspections and respective file review indicated that Hanson Aggregates Southeast, Inc. did not conduct the BMP Inspection and Maintenance requirements of the NCG020000 permit. Insufficient Operation and Maintenance was indicated from the failure of the transfer pump, failure to maintain the sediment removal from the basin, and failure of the basin berm that resulted in the discharge of untreated mine wastewater and residuals onto the stream bank and into Crabtree Creek. H. Part III Section A. 3. of General Permit No. NCG020000 contains the following: BMP Controls Inspection and Maintenance. All stormwater BMPs shall be inspected by or under the direction of the permittee at least once every seven calendar days and within 24 hours after any storm event that results in a discharge. The BMI's implemented shall be operated and maintained so that they are cleaned out when the sediment storage capacity has been reduced by 50%. If any visible sedimentation is leaving the property, corrective action shall be taken to reduce the discharge of sediments. Visible sedimentation found offsite shall be recorded with a brief explanation as to the measures taken to prevent future releases as well as any measures taken to remove the sediment that left the site. All other stormwater specific controls (e.g. oil/water separators) shall be inspected and qualitatively monitored (as per Part II.B.3) on a semiannual schedule, once in the fall (September -November) and once during the spring (April -June). A log of sampling data and of activities taken to implement BMPs associated with the vehicle maintenance activities shall be maintained and incorporated into the BMP Plan and kept onsite for the duration of the permit term and made available to the Director upon request. The DWQ site inspections and respective file review indicated that there were no qualitative or analytical monitoring performed.or records kept by Hanson Aggregates Southeast, Inc., and no records were available for review as required by the NCG020000 pen -nit. Manson Aggregates Southeast, Inc. Case No. PC-2008.0004 Page 3 of 7 Part III Section B of General Permit No. NCG020000 contains the following: Table 1, Analytical Monitoring Requirements for Stor nwater Discharges from Land Disturbing Activities and Process Areas Discharge Characteristics Units Measurement Frequency 1 Sample Tv e 2 Sample Location3 Settleable Solids nil/L Annually Grab SDO Total Suspended Solids ml/L Annually Grab SDO Turbidity NTUs Annually Grab SDO Total Rainfall 4 Inches Annually-- -- Event Duration 4 Minutes Annually-- - Total Flow MG Annually -- SDO Footnotes: 1. Measurement Frequency: once per year during a representative storm event. LA year is dined as the 12 months period beginning on the month and day of issuance of the Certification of Coverage. 2. The sample is located within the first 30 minutes of discharge form the outfall. 3. Sample location: Samples shall be collected at each stormwater discharge outfall (SDO) unless representative outfall status has been granted. 4. For each sampled representative storm event, the total precipitation, storm duration, and total flow must be monitored. "Total flow shall either; (a) measured continuously,(b) Table 5. Qualitative Monitoring Requirements. Discharge Characteristics Frequency Monitoring Location 1 Color Semi -Annual SDO Odor Semi -Annual SDO Clarity Semi -Annual SDO Floating Solids Semi -Annual SDO Suspended Solids Semi -Annual SDO Foam Semi -Annual SDO Oil Sheen Semi -Annual SDO Deposition at or immediately below the outfall Semi -Annual SDO Erosion at or immediately below the outfall Semi -Annual SDO Other obvious indicator of stormwater pollution Semi -Annual SDO Footnotes: 1. Monitoring location: Qualitative Monitoring shall be performed at each stomtwater discharge outfall (SDO) associated with land disturbance areas, process areas and vehicle maintenance areas regardless of representative outfall status. K. DWQ file review indicated that Hanson Aggregates Southeast, Inc. failed to report to the DWQ Central office or the appropriate DWQ regional office any noncompliance which may endanger health or the environment. This information was not provided within 24 hours from the time the permittee became aware of the June 29, 2007 pond Ilanson Aggregates southeast, Inc. Case No. PC-2008-0004 Page 4 of 7 failure. The berm was temporarily repaired, however, no report of a discharge, overflow or treatment unit failure was submitted to DWQ. L. Part 1V, Section E. 8. of General Permit No. NCG020000 contains the following: Twenty-four Hour Reporting The pennittee shall report to the DWQ Central office or the appropriate DWQ regional office any noncompliance which may endanger health or the environment. Any information shall be provided orally within 24 hours from the time of the permittec became aware of the circumstances. A wn*tten submission shall also be provided within 5 days of the time the pennittee becomes aware of the circumstances. M. The DWQ site visits revealed that untreated mine -site wastewater and residuals were released and deposited into approximately 75 linear feet of the stream and in the riparian buffer. N. Title 15A North Carolina Administrative Code (hereby known as NCAC) 2B .021 1 (3)f requires that "Oils; deleterious substances; colored or other wastes: only such amounts as shall not render the waters injurious to public health, secondary recreation or to aquatic life and wildlife or adversely affect the palatability of fish, aesthetic quality or impair the waters for any designated uses;" O. Title 15A NCAC 213.0233 (4) of the Neuse River Riparian Buffer Rules requires that Zones 1 and 2 of the riparian buffer remain in vegetation that is undisturbed except for those uses provided for in Item (6) of this Rule. P. Impacts occurred to Crabtree Creek, a Class C, Nutrient Sensitive Water within the Neuse River Basin. Q. The costs to the State of the enforcement procedures in this matter totaled $701.20. Based upon the above Findings of Fact, I make the following: IL CONCLUSIONS OF LAW: A. Hanson Aggregates Southeast, Inc. is a "person" within the meaning of G.S. 143- 215.6A pursuant to G.S. 143-212(4). B. Crabtree Creek located at the site constitutes waters of the State within the meaning of G.S. 143-212 (6). C. ' Under G.S. 143-215.1, a permit is required to cause or permit discharges regulated under NCGS 143-214.7. I lanson Aggregates southeast, Inc. Case No. I'C-2008-0004 Pap s or 7 D. The General Storniwater NPDES General permit NCG020000 was issued to Hanson Aggregates Southeast, Inc. according to G.S. 143-215.1 and Title 15A NCAC 2H .0126, E. Hanson Aggregates Southeast, Inc. violated Part III Section A. 1. of General Permit NCG020000 by failing to have an adequate Stonnwater Best Management Practices Plan that ensured that contaminates did not enter surface waters via stormwater that comes in contact with byproducts or waste products located on the site covered by the permit. F. Hanson Aggregates Southeast, Inc. violated Part III Section A. 3. of General Permit NCG020000 by failing conduct BMP Inspection and Maintenance requirements of the permit. G. Hanson Aggregates Southeast, Inc. violated Part Ill Section B: Analytical and Qualitative Monitoring General Permit NCG020000 by failing to perform qualitative or analytical monitoring from February 7, 2005 to July 5, 2007. H. Hanson Aggregates Southeast, Inc. violated Part IV, Section E. S. Twenty-four Hour Reporting of General Permit NCG020000 by failing to report to the DWQ any noncompliance which may endanger health or the environment orally within 24 hours from the time of the permittee became aware of the circumstances. I. Hanson Aggregates Southeast, Inc. violated 15A NCAC 213 .0211 (3)(0 by the release of untreated mine -site wastewater and residuals into Crabtree Creek. Hanson Aggregates Southeast, Inc. violated 15A NCAC 2B .0233 (4) of the Neuse River Riparian Buffer Rules by the impacts to the riparian buffer from the deposition of mine -site residuals within the riparian buffer. K. Hanson Aggregates Southeast, Inc. may be assessed civil penalties in this matter pursuant to G.S. 143-215.6A (a)(1), which provides that a civil.pcnalty of not more than twenty-five thousand dollars ($25,000) per violation per day may be assessed against a person who violates any classification, standard, limitation, or management practice established pursuant to G.S. 143-214.1, 143-214.2, or 143-215. L. Hanson Aggregates Southeast, Inc. may be assessed civil penalties in this matter pursuant to G.S. 143-215.6A (a)(2), which provides that a civil penalty of not more than twenty-five thousand dollars ($25,000) per violation per day may be assessed against a person who is required but fails to apply for or to secure a permit required by G.S. 143-215,1, or who violates or fails to act in accordance with the terms, conditions, or requirements of such permit or any other permit or certification issued pursuant to authority conferred by this Part. Elmison Aggregates Southeast, Inc. Case No. PC-2008-0004 Page 6 of 7 M. Hanson Aggregates Southeast, Inc. may be assessed civil penalties pursuant to G.S. 143-215.6A (a)(6) which provides that a civil penalty of not more than twenty-five thousand dollars ($25,000.00) per violation may be assessed against a person who violates a rule of the Commission implementing this Part, Part 2A of this Article, or G.S. 143-355(k). N. The State's enforcement costs in this matter may be assessed against Hanson Aggregates Southeast, Inc. pursuant to G.S. 143-215.3(a)(9) and NCGS 14313- 282.1(b)(8). O. Tom Reeder of the Division of Water Quality, pursuant to delegation provided by the Secretary of the Department of Environment and Natural Resources and the Director of the Division of Water Quality, has the authority to assess civil penalties in this matter. Based upon the above Findings of Fact and Conclusions of Law, I make the following: III. DECISION: Accordingly, Hanson Aggregates Southeast, Inc. is hereby assessed a civil penalty of: o For (1) violation of Part Ill Section A. 1, of General Permit NCG020000 by failing to have an adequate Stormwater Best Management Practices Plan. $- yoo - O. O For (1) violation of Part Ill Section A. 3. of General Pennit NCG020000 by failing to conduct the BMP Inspection and Maintenance requirements of the NCG020000. $ Z000 . e>0 For (1) violation of Part Ill Section B of General Pen -nit NCG020000 by failing to perform qualitative and analytical monitoring from February 7, 2005 to July 5, 2007. $ y0o0' 00 For (1) violation of Part IV, Section E. 8. of General Permit NCG02000 by failing to report to DWQ any noncompliance which may endanger health or the environment orally within 24 hours from the time of the permittee became aware of the circumstances. $ C/Opy • Co For (1) violation of Title 15A NCAC 2B .0211 (3)(0 by the release of mine -site wastewater and residuals into Crabtree Creek. Hanson Aggregates southeast, Inc. Case No. IIC-2008-0004 Page 7 of 7 $ 2000 - 00 For (1) violation of Title 15A NCAC 2B .0233 (4) of the Neuse River Riparian Buffer Rules by the deposition of waste mine -site residuals within the riparian buffer. $ 701.20 TOTAL CIVIL PENALTY Enforcement costs. TOTAL AMOUNT DUE Pursuant to NCGS 143-215.6A(c), in determining the amount of the penalty I have taken into account the Findings of Fact and Conclusions of Law and the factors set forth at NCGS 14313- 282.1(b), which are: (1) The degree and extent of harm to the natural resources of the State, to the public health, or to private property resulting from the violation; (2) The duration and gravity of the violation; (3) The effect on ground or surface water quantity or quality or on air quality; (4) The cost of rectifying the damage; (5) The amount of money saved by noncompliance; (6) Whether the violation was committed willfully or intentionally; (7) The prior record of the violator in complying or failing to comply with programs over which the Environmental Management Commission has regulatory authority; and (8) The cost to the State of the enforcement procedures; V g' (Date) Tom qeder Divisj n of Water Quality [Fwd: Hanson Aggregate Crabtree Quarry] Subject: [Fwd: Hanson Aggregate Crabtree Quarry] From: Judy Garrett <judy.garrett@ncmail.net> Date: Tue, 12 Feb 2008 14:47:01 -0500 To: Barry Herzberg <Barry.Herzberg@ncmail.net> Barry, What do you think about this. This was an existing process and stormwater treatment basin that is under the 100 year flood. Judy -------- Original Message -------- Subject: Hanson Aggregate Crabtree Quarry Date: Tue, 12 Feb 2008 08:24:22 -0500 From: Ken Pickle <ken.pickle(q)_ncmail.net> To: Judy Garrett <Judy.Garrett(c�ncmail.net> CC: Danny Smith <Danny.Smithp_ncmail.net>, Bradley Bennett <Bradley.Ben nett agncmail.net> Hi Judy, Re: NOV for Hanson Crabtree Quarry, NCG020052 a) I received the revised drawings for the Hanson holding pond yesterday. They have addressed all my concerns from an additional information request, and I'm ok with issuing an ATC based on the calcs I received October 24, 2007, and on the revised drawings I received yesterday. b) RRO's July 6, 2007, NOV letter lists the required response from Hanson as, "3. Your staff has indicated that the company intends to build a concrete basin to replace the current earthen basin at the rock crusher. All additional wastewater treatement facilities and equipment must receive an Authorization to Construct prior to installation as outlined in Part 11 Secretion A of the permit. Please call Ken Pickle at (919) 733-5083 extension 584 concerning questions about obtaining Authorization to Construct." Also, item 2 of the required responses in the NOV letter requires float controls and telemetry alarms. c) I have met with those folks, had a couple of phone conversations with them, and on January 7, 2008, requested additional information based on the October 24, 2007 original submital. The current ATC submittal does not propose concrete construction as initially envisioned, but rather a re -working of the current earthen pond with a new reinforced EPDM liner, and dual pumps (one as a back up) with float controls and telemetry alarms, all under the stamp and signature of their in-house PE. It all looks ok to me. I'm prepared to send them an ATC letter for the proposed system, pending your ok/input. d) Yesterday's submittal shows you on distribution, so I presume you have a copy of the latest drawings. Let me know if you don't. 1 of 2 2/13/2008 9:30 AM i FNvd: Hanson Aggregate Crabtree Quarry] e) Are you OK with issuing the ATC? Can I proceed? Ken 2 of 2 2/13/2008 9:30 AM o�oF w A C. . 4 -c CERTIFIED MAIL RETURN RECEIPT REQUESTED 7006 0810 0002 6048 6509 Justin Williams, Vice President Hanson Aggregates Southeast, Inc. 2310 Parklake Drive, Suite 550 Atlanta, Georgia 30345 Michael F. Easley, Governor William G. Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources July 6, 00 Colleen H. Sullins, Director Division of Water Quality Subject: Notice of Violation and RECOMMENDATION FOR ENFORCEMENT . NOV-2007-PC-0472 Hanson Aggregates Southeast Crabtree Quarry Discharge of untreated Process Wastewater NPDES Permit Certificate of Coverage NCG020052 Wake County Dear Mr. Williams: On July 2, 2007 and July 5, 2007, Judy Garrett of the Raleigh Regional Office conducted a compliance inspection due to a citizen's complaint of a white plume observed in Crabtree Creek below the Quarry on Saturday, June 30, 2007. Ken Pickle of the DWQ Central Office accompanied Judy Garrett during the July 5, 2007 site visit. This letter concerns a discharge of untreated process wastewater from a holding pond breach which reportedly occurred on June 30, 2007. It also transmits the results of the compliance inspection of the facility. Judy Garrett visited the facility with Land Quality Inspectors, on July 2, 2007. It was found that on Friday June 29, 2007, the holding pond -berm at the rock crusher failed and about 50,000 gallons of untreated water and solids was discharged to Crabtree Creek after Hanson staff left the facility. It was reported that the transfer pump in this pond was turned off and it had no float control. As a result, the berm failed during the approximately 1 inch of rain that fell that night. This failure was found by Hanson staff at about 6 am on June 30, 2007, The berm was temporarily repaired, but no report of the discharge overflow was made to DWQ. Additionally, a large deposit of wastewater solids was observed along the bank of Crabtree Creek. During this same site visit on July 2, 2007, evidence of solids discharge was observed from the piles of material that had been removed from the ponds on the south side of Crabtree Creek. This material was piled about 15-20 feet high beside the ponds, on the creek side. A previously constructed sediment basin was full of solids and solids were traced down the creek bank to the creek. During the July 5, 2007 site inspection, DWQ noted many deficiencies in the company's compliance with permit requirements. A Stormwater Best Management Practices Plan is required which outlines the BMPs that are in place to prevent contaminants form entering surface water via stormwater. The plan must be improved to include all requirements of Part Ill Section A. of the permit. The plan must also include Preventive Maintenance and Good Housekeeping Practices as required by this section. No monitoring has been conducted on stormwater discharges, either analytical or qualitative as required by Part III, Section B of the permit. All deficiencies are violations of Part III of the Permit. The DMRs for the wastewater outfall 001 were reviewed and found to be complete. One No�r hCai 'vrrtirrd North Carolina Division of Water Quality Raleigh Regional Office Surface Water Protection Phone (919) 791-4200 Customer Service Internet: h2o.enr.state.ne.us 1628 Mail Service Center Raleigh, NC 27699-1628 FAX (919) 571-4719 1-877- 623-6748 An Equal OpportunitylAffirmative Action Employer — 50% Recycled110% Post Consumer Paper ,t? -. Mr. Williams Page 2 of 2 A checklist detailing the inspection is attached. As a result of the inspections, the following violations are noted and detailed below: 1) Violation og W11r,gction B 2 of NPDES Permit NCG020000: e bov'e'lAldischarge to Crabtree Creek is a violation of Part II, Section B 2. of the permit. 2) Violation of Part IV, Section E 8 of NPDES Permit NCG020000: Failure to report the above -mentioned discharge within 24 hours of the discharge is a violation of Part IV, Section E 8 of the permit. 3) Violation of Neuse Buffer Rules: The large deposit of wastewater solids observed along the creek bank is a violation of Title 15A NCAC 02B .0233 (4) which states that Zones 1 and 2 of the riparian buffer remain in vegetation that is undisturbed except for those uses provided for in Item (6) of this Rule. 4) Violation of Part IV, Section C 1 - Proper Operation and Maintenance of NPDES Permit NCG020000: The material piled -up about 15-20 feet high beside the ponds and the sediment basin was full of solids and solids were traced down the creek bank to the creek. 5) Violation of Part III Section A of NPDES Permit NCG020000: from the absence of a Stormwater Best Management Practices Plan. 6) Violation of Part III Section B of NPDES Permit NCG020000: from the absence of analytical or qualitative monitoring as required by the permit. Required Response This Office requires that you respond to this letter in writing within 30 days of receipt of this Notice. Your response should be sent to both this office at the letterhead address and to the attention of Mr. Danny Smith at the Wetlands and Stormwater Branch, NIPS Assistance and Compliance Oversight Unit, 1617 Mail Service Center, Raleigh, NC 27699-1617. Your response should address the following items: 1. You must submit a plan that addresses all the above mentioned violations and to bring your facility into complete compliance with the NPDES Permit. 2. Your plan should include a permanent plan to provide reliability to the treatment system including pumps with float controls and alarms, including telemetry systems. 3. Your staff has indicated that the company intends to build a concrete basin to replace the current earthen basin at the rock crusher. All additional wastewater treatment facilities and equipment must receive an Authorization to Construct prior to installation as outlined in Part li Section A of the permit. Please call Ken Pickle at (919) 733-5083 extension 584 concerning questions about obtaining Authorization to Construct. 4. We request that the detailed map of the facility be revised to include all stormwater and wastewater outfalls, direction of stormwater flow and show all treatment facilities. 5. Please submit a plan to remove the deposited material on the creek bank that resulted from the berm breach. This material must be removed, but no heavy equipment may be used for this purpose. You must use manual labor and such tools as shovels and buckets. Care must be taken to prevent further discharge of this material to Crabtree Creek. You may need to restore 0 Mr. Williams Page 2 of 2 the impacted buffer with approved plantings. Questions concerning this removal process and/or restoration should be directed to Lauren Cobb Witherspoon of the Raleigh Regional Office at (919) 791-4200. This removal should be completed prior to July 20. 2007. Any restoration efforts must be approved by this Office. Thank you for your attention to this matter. This Office is considering send ing,a,recommendation for enforcement to the Director of the Division of Water Quality regarding these issues and any future/continued violations that may be encountered. Your above -mentioned response to this correspondence will be considered in this process. This office requires that the violations, as detailed ` above, be abated immediately. These violations and any future violations are subject to a civil penalty assessment of up to $25,000.00 per day for each violation. Should you have any questions regarding these matters, please contact Judy Garrett at or myself at (919) 791-4200. Sincerely, 01 - hA Shann n Langley Acting Water Quality Regional Supervisor Cc: Lauren Cobb Witherspoon Ken Pickle Danny Smith — NPS ACO Unit Central Files Jim Hilton, Hanson Aggregates Southeast, P.O. Box 52039, Raleigh, NC 27612 Permit: NCG020052 SOC: County: Wake Region: Raleigh Compliance Inspection Report Effective: 0109105 Expiration: 12/31/09 Owner: Hanson Aggregates Southeast Inc Effective: Expiration: Facility: Hanson Aggregates - Crabtree Quarry 5001 Duraleigh Rd Contact Person: Robert Snyder Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 07105/2007 Primary Inspector: Judy E Garrett Secondary Inspector(s): Tide: Entry Time; 09:00 AM Raleigh NC 27612 Phone: 919-380-2746 Certification Exit Time: 12:00 PM Phone: Phone: 919-791-4200 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Mining Activities Stormwater Discharge COC Facility Status: Q Compliant ■ Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG020M2 Owner - Facility: Hanson Aggregates Southeast Inc Inspection Date: 07/05/2007 Inspection Type: Compliance Evaluation Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Reason for Visit: Routine Comment: There was a failure of a settling pond dyke at the rock crusher which resulted in discharge of 50,000 gallons of water and solids to Crabtree Creek. A general location map is needed. The detailed site map must indicate all outfalls, both stormwater and wastewater. It must also indicate the direction of the stomrrvater flows and all treatment units. All spills of chemicals and wastewater must be -included in the plan. The plan must address alternatives to current practices and a summary of BMPs. It must also include a preventive maintenance and good housekeeping plan. The plan must be reviewed and updated annually. It must contain an inspection program. The Stormwater PPP must be completed and implemented. ■ ❑ ❑ ❑ ❑ ■ ❑ ❑ ■ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑■❑❑ ■ ❑ ❑ ❑ ❑ ■ ❑ ❑ ■ ❑ ❑ ❑ ❑ ■ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ ■ ❑ ❑ Comment: All stormwater only outfalls must be itentified and monitored as required by the permit. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ ■ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? Cl ■ ❑ ❑ Comment: The analytical monitoring for the wastewater outfall 001 has been completed. The stomwater only outfalls must be monitored as required by the permit. Permit and Outfalls Yes No NA NE Page: 3 Permit: NCG020052 Owner - Facility: Manson Aggregates Southeast Inc Inspection pate: 07/05/2007 Inspection Type: Compliance Evaluation Reason For Visit: Routine # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? ❑ ■ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ ■ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ■ ❑ ❑ Comment: The plan must indicated the investigation and elimination of any illicit discharges. All stormwater outfalls must be identified and monitored as required. Page: 4 PRELIMINARY DESIGN REPORT OUTLET STRUCTURE RESERVOIR 250: CRABTREE CREEK WATERSHED PROJECT WAKE; COUNTY COMMUNITY: DEVELOPMENT SERVICES S: AM &WM 6ilronniontil Engineers-& Scientists RALMON. HOM CAROUNA JUNE 1994 HAZEN AND SAWYER Environmental Engineers a Scientists June 16, 1994 Mr. David P. Proper Contracting Officer County of Wake Post Office Box 550 Raleigh, NC 27602 Hazen and Sawyer, P.C. 4011 WestChase Blvd, Rafeigh. NC 27807 919 833-7152 Fax 919 MI828 Re: Reservoir 25Q Final Preliminary Design Report H&S No. 3233 Dear David: Hazen and Sawyer is pleased to submit five copies of our final preliminary design report for Outlet Structure Reservoir 250, Crabtree Creek Watershed. This report has been revised to address review comments by Soil Conservation Service discussed at our June 3, '1994 meeting. The most notable revisions are listed below by section number. 1. No revision. 2. Table 2.1 has been revised to include elevation 240. Table 2.3 has been revised to include maximum allowable. pumping rates. A narrative has been added, Subsection 2.6, to discuss blasting damage control. 3. Figure 3.1 has been revised to note provisions for additional pumps if required. 4. Tables 4.1, 4.2, and 4.3 have been revised to depict revisions in capital costs. Revisions did not affect the ranking of alternatives. 5. Table 5.1 has been revised, precipitated by changes to Tables 4.1, 4.2, and 4.3. Appendix A - Tables in the. Appendix have been revised to account for revisions in capital costs. New York NY . A�mark NY - UVa Saddle Fort M • ROgk % . CWDM. NC • Rkhm40. VA • HalMoe. FL • Sow Mon. FL - W Rlace. FL . Jk i!er. FL • M.Mi. Ft . BDM D.E. Cabmbii' Mr. David P. Proper .tune 13, 1994 Page 2 Appendix B - Tables have been replaced with new tables to correct printing of one column's heading. Appendix C - The tables appearing in this Appendix have been revised to allow for motor efficiency of 93%. Appendix D - Calculations have been revised to address SCS comments, specifically: Elevation 255 at the bottom of Page 2 Is now explained; on Page 4, horsepower equation is now clarified as output horsepower only; and spread sheet calculation for the sample shown is now revised to reflect a beginning water surface elevation of 233.1 at the commencement of pumping. Appendix E - Assumptions and calculations have been revised to address comments by SCS. Appendix F - Appendix F now includes a copy of the pump curve for each of the example pumps selected. In addition, manufacturer's literature is included for each type of example pump and motor starters. Eight computer diskettes are enclosed which contain the spreadsheet calculations used for the submersible turbine pumping options. As a matter of clarification, you should be aware that the text of our report discusses evacuation periods of 10, 20, 30, and 60-days. As used throughout the report in our calculations and cost estimates, these represent actual periods of time that the evacuation pumps are operating. No allowance of time has been included from the initiation of flood waters into the quarry until activation of the pumps. We assume that operation of the pumps(s) would not commence until the stream flow has declined to a rate such that, when supplemented with the pumped flow from the quarry, would not cause flows to rise above acceptable levels. Mr. David P. Proper June 13, 1994 Page 3 Again, we appreciate our opportunity to serve you and Wake County on this important project. We look forward to beginning design. As you now proceed with further discussions with the City of Raleigh, Nello Teer, SCS, Wake County, and others, please feel free to call us if we can be of assistance. Very truly'yours, HAZEN AND SAWYER, P.C. Donald L. Cordell, P.E. Vice President DLCIwp Enclosures CONTENTS CRABTREE CREEK WATERSHED Page 1.0 Introduction ......................................... 1-1 1.1 Purpose and Scope ............................... 1-1 1.2 Background ...................................... 1-1 2.0 Design Criteria ....................................... 2-1 2.1 General ........................................ 2-1 2.2 Existing Conditions ................................ 2-1 2.2.1 Existing Quarry Configuration .................... 2-1 2.2.2 Expansion Plans ............................. 2-2 2.3 Stage -Storage Curves .............................. 2-2 2.4 Required Pumping Rate ............................ 2-7 2.5 Pipeline Sizing ................................... 2-8 2.6 Protection from Blasting ............................ 2-9 3.0 Equipment Alternatives Pumps, Pump Drives and Electric Power .................... 3-1 3.1 General ........................................ 3-1 3.2 Final Quarry Configuration and Depth .................. 3-1. 3.3 Types of Pumps .................................. 3-4 3.3.1 Submersible Pumps .......................... 3-4 3.3.2 Vertical Turbine Pumps ........................ 3-8 3.3.3 Submersible Turbine Pumps ......... , ......... 3-14 3.3.4 Dry -Pit Pumps ............................. 3-15 3.4 Initial Evaluation of Pump Types ..................... 3-17 3.5 Pump Drivers ................................... 3-17 CRABTREE CREEK WATERSHED TABLE OF CONTENTS TG-1 CONTENTS Page 3.5.1 Diesel Engines/Generators .................. 3-18 3.5.2 Electric Motors ............................. 3-20 3.6 Sources of Electric Power .......................... 3-20 3.6.1 Commercial Power .......................... 3-20 3.6.2 On -Site Generators ........................... 3-22 3.7 Discharge Piping and Outlet Structure ................. 3-23 3.8 Summary ...................................... 3-23 4.0 Alternatives Cost Analysis ............................... 4-1 4.1 General ........................................ 4-1 4.2 Capital Costs ................................... 4-17 4.3 Operation and Maintenance Costs .................... 4-18 4.3.1 Power Costs ............................... 4-18 4.3.1.1. CP&I- Rate Schedules ...................... 4-18 4.3.1.2 CP&L versus On -Site Generators :............. 4-19 4.3.2 Labor Costs ............................... 4-21 4.3.3 Administrative Costs ......................... 4-21 4.3.4 Equipment Maintenance Costs .................. 4-21 4.4 Effect of 100-Year Storm Event ...................... 4-22 5.0 Summary and Conclusions .............................. 5-1 5.1 Conclusions ..................................... 5-1 Appendices Appendix A - Capital Costs Appendix 6 - Operations and Maintenance Costs Appendix C - 100 Year Flood Cost Appendix D - Example Pump Calculations Appendix E - Cost Basis Data Appendix F - Two Most Favorable Alternatives CRABTREE CREEK WATERSHED TABLE OF CONTENTS TC-2 CONTENTS LIST OF FIGURES Figure No. Title Page 2-1 Site Plan 2-2 Stage Storage Relationship ............................ 2-6 3-1 General Layout of Submersible Pumps ................... 3-5 3-2 Centerline Profile of Submersible Pumps .................. 3-6 3-3 General Layout of Vertical Turbine Pumps ................. 3-9 3-4 Centerline Profile of Vertical Turbine Pump ............... 3-1 D 3-5 General Layout of Vertical Turbine Submersible Pump ....... 3-12 3-6 Submersible Turbine Pump ........................... 3-13 3-7 Centerline Profile of Discharge Pipe ..................... 3-25 3-8 General Layout of Discharge Assembly ................... 3-26 4-1 Summary Pump Comparison 10-Day Evacuation Period .......................... 4-13 4.2 Summary Pump Comparison 20-Day Evacuation Period .............. . ........... 4-14 4.3 Summary Pump Comparison 30-Day Evacuation Period .......................... 4-15 4.4 Summary Pump Comparison 60-Day Evacuation Period .................... . . . :. . 4-16 LIST OF TABLES Table No. Title Page 2.1 Stage -Storage Relationships ........................... 2-4 2.2 Depth and Area Combinations to be Evaluated .............. 2-7 2.3 Required Average Pumping Rate ........................ 2-8 3.1 Summary Comparison of Pumping Equipment Alternatives ............................ 3-18 3.2 Alternatives Criteria and Options ....................... 3-24 4.1 Vertical Turbine Pumps Cost Summary .............. 4-2 to 4-6 4.2 Submersible Turbine Pumps Cost Summary .......... 4-7 to 4-11 4.3 Submersible Pumps Cost Summary ..................... 4-12 4.4 CP&L Rate Analysis ............................ . ... 4-20 5.1 Comparison of Average Life Cycle Costs .................. 5-6 CRABTREE CREEK WATERSHED TABLE OF CONTENTS TG3 1.0 Introduction 1.1 Purpose and Scope The purpose of this study is to identify and evaluate alternatives associated with the use of the Nello'Teer (leer) stone quarry off Duraleigh Road for temporary storm water retention of flows in Crabtree Creek. The preliminary design study is based on expanding a set of design criteria for the project previously developed by the Soil Conservation Service (SCS). The study scope included consideration of the following design criteria and constraints: • The final quarry configuration and volume are not presently known. Neilo Teer has indicated an intention to continue active mining of the quarry for an indefinite time period. Alternatives for temporary storm water retention must allow for continued operation of the quarry by minimizing interference with the ongoing operations. Preliminary designs must also consider the uncertainty associated with the final quarry volume and shape. • The design criteria previously established by SCS identified a range of quarry volumes to be considered in this. study. SCS also established criteria for the maximum evacuation period (time required to pump stored water from the quarry) that would be permissible following the design 100-yr storm event. The study considers evacuation periods of 10, 20 and 30 days requested by SCS as well as a longer 60 day period. Limiting the evacuation period for the stored volume in the quarry is intended to insure that flood protection would still be available during successive 100-year storm events. 1.2 Background This project is part of the Crabtree Creek Watershed Program implemented in years past by Wake County and now identified as the 250 Storrnwater Impoundment. The purpose of the Crabtree Creek Watershed Program is to reduce flood levels along Crabtree Creek in western Wake County and portions of 1-� HAZEN AND SAWYER Em'nann•rdal Emjhwurs 6 Sciantals the city limits of the City of Raleigh. To date, ten of the eleven scheduled impoundment structures have been constructed and placed in service. Collectively, these impoundments function as expected and continue to be effective in reducing flood levels along Crabtree Creek. The 25Q Stormwater Impoundment is the eleventh and only remaining structure left to be built. This impoundment will form the last planned link in the chain for controlling floodwaters in the Crabtree Creek basin. The original planning for the 25Q project was based on a dry impoundment located on Crabtree Creek just upstream of the quarry location. This design would have allowed for detention of flood waters during periods of high stream flow without providing a permanent pool within the impoundment that is typical of the other 10 Crabtree flood control structures. The original design concept, however, encountered controversydue to the adverse impacts on property within Umstead State Park. Of the 390 acres that would be inundated during a 100-year storm event, 292 of these acres are within Umstead State Park. While this property would be inundated during the 100-year storm event even without the flood control project, opposition arose over the increased duration of inundation that would have resulted from the construction of the impoundment. Critics of the reservoir concept argued that the prolonged inundation might damage or even kill the native vegetation within the park. Because of the opposition that this issue generated, Wake County and SCS elected to pursue design aftematives for this final structure that would avoid the impacts to the park. This report evaluates one design alternative, use of the Nello Teer Corporation quarry as.a stormwater impoundment structure. Teer operates a stone quarry next to Crabtree Creek at Duraleigh Road downstream of, but near, the original reservoir site. The concept employed for this design alternative uses the quarry as a temporary detention basin. As flood levels rise within Crabtree Creek, a portion of the flow would be diverted into the quarry by a control structure located in the creek. Flow that is not diverted into the quarry would continue downstream but at such a rate to reduce flood levels below the levels currently experiended. Once flood levels in Crabtree Creek subside, a series of pumps would be used to pump the flood waters from the quarry back into Crabtree Creek at a rate such that downstream flooding would not occur. 1-2 HAZEN AND SAWYER Bmnm mai Engineers & Scientists SCS has conducted a feasibility analysis of this design alternative. In addition, working with the U.S. Army Corps of Engineers,-SCS developed a hydraulic model for analysis of the alternative_ Based on these analyses, the County and SCS amended the work plan forthe Crabtree Creek Watershed Project in October 1991 to recommend the use of the Teer quarry as the alternative of choice for this flood control structure in the Crabtree Creek Watershed Project. The use of Teer Quart' for temporary stormwater storage is a significant deviation from the concepts employed forthe earlier Crabtree Creek flood control structures. The concept of this alternative is atypical of conventional SCS impoundments for at least two reasons: 1. Most SCS impoundments achieve the flood water storage requirements using large water surface areas relative to depth_ This impoundment, as described in this report, covers a maximum area of less than 40 acres, with a maximum depth of well over 300 feet; thus, water depth is large relative to surface area. 2. Most SCS impoundments use gravity flow for the controlled release of flood waters stored behind the structure or dam. Gravity release is not feasible for the storm water stored within the quarry so the design of this alternative must use electrical and mechanical equipment to pump the stored flood water back into the receiving stream. The County of Wake retained Hazen and Sawyer, P.C. to assist the County and SCS in the implementation of this design alternative. Under its March 29, 1993 Agreement with the County, Hazen and Sawyer, P.C. will provide professional engineering and design services for the project known as Outlet Structure Reservoir 25Q, Crabtree Creek Watershed Project. 1-3 HAZEN AND SAWYER Envionmenta! Engirsw d Sdantats 2.0 Design Criteria 2.1 General Design conditions and constraints for the project are described in detail in the Project Specifications prepared by SCS. A summary of these conditions and restraints is listed below: The facility must include suitably sized pumping equipment, any required pump support structure, discharge pipe(s), stairstep outlet works and any other necessary appurtenant works. • The pump design must accommodate a range of final quarry volumes and configurations beginning at a minimum volume of 4,977 acre-feet and extending to a maximum volume of 6,666 acre-feet. • The facility must provide capacity to store the floodwater volume diverted into the quarry from two successive 100 year storm events. Evacuation periods of 10, 20, and 30 days of pumping are to be considered to provide removal of sufficient volume from the first 100 year event to create adequate storage for the second event. Data for an alternative evacuation period of 60 days is also provided in the study since this condition is expected to have a major influence on total horsepower requirements 2.2 Existing Conditions 2.2.1 Existing Quarry Configuration The most recent topographical map of the quarry was obtained from Westinghouse Landmark GIS, Inc. This topographic map was developed from aerial photography flown March, 1992 as part of the City of Raleigh's mapping project and is shown in Figure 2.1 which is enclosed in the pocket at the end of the report. Based on the topographic map, the bottom of the quarry is at approximately elevation 20 feet MSL, and the surface area at 240 feet MSL is approximately 27 acres. The current volume of the quarry is approximately 3500 acre-feet. 2-1 HAZEN AND SAWYER EnvrownanW e"rgineers 3 Sclertisis The quarry configuration is constantly changing and the volume is constantly increasing due to the on -going mining operations. Based on discussions with Nello Teer personnel, the quarry excavation rate averages about 150 acre-feet per year. Teer also indicates that this removal rate is expected to continue for the next 15-20 years. 2.2.2 Expanslon Plans As quarrying operations continue, the quarry volume will continue to increase thus providing more and. more floodwater storage capacity. Discussions with Teer personnel indicate that there are three possible expansion scenarios. Continued expansion of the quarry could potentially be based on any of the three options or some 'combination of one or more of the choices. The three options identified by Teer are as follows: 1. Vertical expansion to a maximum depth of -100 feet MSS. 2. Westerly expansion to approach the roadway as shown on Figure 2.1. 3. Northerly expansion of approximately 350-500 feet from existing rim as shown on Figure 2.1: Teer has also expressed an interest in relocating the active mining area of the quarry to the southern side of Crabtree Creek. This option is important to this study since it could mean that the ultimate volume of the quarry would be less than the minimum criteria established by SCS. Based on the current volume of 3500 acre- feet and the production rate indicated by Teer, quarry operations need to continue at the present location for another 10-20 years or the design volumes (4,977 and 6,666 acre-feet) will not be realized. 2.3 Stage -Storage Curves Stage -storage curves were developed corresponding to the range of depths and storage volumes for each of the three expansion scenarios. Calculations of quarry volumes incorporate the following assumptions or allowances: 2-2 HAZEN AND SAWYER Enrinnmdal Engineers & Scientists • new side slopes are excavated to the steepest slope practicable based on discussions with Teer (1/4h:1v) • allowances are included for the lost volume due to necessary access ramps based on the volume and configuration of the present ramps The final configuration of the quarry remains uncertain. Based on the current configuration, the existing volume of 3,500 acre-feet would provide no more than 70 percent of the design minimum volume (4,977 acre-feet) and only about 50 percent of the design maximum volume (6,666 acre-feet). Based on discussions with Teer personnel, continued operation of the quarry could result in both a lateral and vertical expansion of the quarry configuration. Table 2.1 examines the possible combinations of depth and lateral expansion that would be required to achieve each of the design storage volumes. The table is generally divided into two sections; one for the design volume of 4,977 acre-feet and one for the 6,666 acre-feet design volume. Since the quarry operation may expand either vertically or laterally, there are an infinite number of combinations of depth and area that could provide the required storage volume. Columns 1 and '2 in Table 2.1 define the limits for the expansion scenarios to achieve the design storage volume of 4,977 acre-feet. Column 1 provides stage storage data assuming only a vertical expansion of the quarry, and Column.2 provides stage storage data assuming only a lateral expansion of the quarry. Column 1 indicates that the design volume of 4,977 acre-feet can be nearly achieved by a vertical expansion of the existing quarry to a nominal depth of -80 feet MSL'. Likewise, Column 2 shows that the same design volume could also be achieved by fixing the bottom elevation of the quarry at its current elevation of 20 feet MSL and expanding the quarry laterally until the footprint area measured at .elevation 238 feet MSL equalled about 26.8 acres. Based on the existing property boundaries, this footprint area could be achieved by lateral expansion in either a northerly or westerly direction. Lateral expansion in both directions could also provide the necessary footprint area. 1 The computed storage volume based on a vertical expansion to -80 feet MSL is 4,903 acre-feet which is slightly less than the design value of 4,977 acre-feet. Excavation to an elevation marginally lower than -80 feet MSL would be required to absolutely satisfy the design condition. For the purposes of this study, this minor difference is ignored. 2-3 HAZEN AND SAWYER Er Ararmantal Erglnaera & Sclenlem TABLE 2-1 STAGE STORAGE RELATIONSHIPS 4977 ACRE - FEET 6666 ACRE - FEET STAGE STORAGE BASED VERTICAL EXPANSION COLUMIN (1 1 STORAGE BASED ON WESTERLY EXPANSION COLUMN i2 1 STORAGE BASED ON WESTERLY AND VERTICAL EXPANSION COLUMN 3 STORAGE BASED ON TOTAL LATERAL EXPANSION COLUMN 4 (F7 MSl(ACRES) AREA VOL_ CHG, AC. -FT. TOT, VOL. AC. -FT. AREA ACRES(AC.-FT-) VOL. CHG. TOT. VOL. AC. -FT. AREA ACRES VOL. CHG. AC.-FT.(AC.-FT-) TOT. VOL. AREA ACRES VOL. CHG. SAC: FT. TOT. VOL. Aj C.-FT. -100 0.0 0.0 0.0 0.0 0.0 0.0 %0 0.0 0.0 0.0 0.0 0.0 -90 -80 0.0 8.0 0.0 0.o 0.0 D.o 0.0 o.D 0.0 0.o 0.0 p.o 10.6 102.7 " 1.14.1 102.7 0.0 0.0 � - as 610 o.o 0.0 +?-o .70 6.6 63.1 63.1 0.0 0.0 0.01 11.7 T 325.3 0.0 -- 0.0 60 7.2 68-9 132.0 0.0 0.0 0.0 12.3 119.9 445.1 0.0_ 0.0 0.0 -50 7.7 74.6 206.6 0.0 0.0 0.0 12.8 125.6 570.7 0.0 ---0.0 0.0 -40 8.3 60.3 286.9 0.0 0.0 0.0 13.4 131.3 702.0 0.0 0.0 0.0 -30 0.9 B6.0 372.9 0.0 0.0 0.0 14.0 137.0 839.0 0.0 0.0 0.0 -20 9.5 91.7 464.6 0.0 0.0 0.0 14,E 142.7 981.7 0.0 0.0 0.0 _ -10 10.0 97.4 662.0 0.0 0.0 0.0 15.1 148.4 1130.1 0.0 w- 0.0 0.0 0 10.8 103.1 665.1 0.0 0.0 0.0 15.7 - 154.1 1284.3 0.0 0.0 0.6 14 11.2 108.9 774-0 0. 1 ^--0.0 �- 0.0 16.3 159.91 1444.1 0.0 0.0 0.0 20 11,7 114.6 868.6 - 16.8 0.0 0.0 18.B 1SO9.7 24.6 0.0 0,0 301 12.3 120.3 1008.91 1134.9 17.4 18.0 171.31 -177.0 171.3 348.3 17.4 _165.5 171.31 1777.0 1791.E 1958.0 25.1 25. 248.3 248.3 502.3 40 12.9 126.0 18.0 50 13,5 131.7 1206.6 18.6 182.7 531.0 18.6 102.7 2140.7 26.59.7 762.0 60 14.0 137.4 1404:0 19.1 188.4 719.4 19.1 188.4 2329.1 26.65.4 1027.470 14.E 143.1 1547.1 19.7 194.1 913.6 19.7 194.1 2523.3 27.71.1 t--254.0 1298.6 60 15.2 148.9 1696.0 20.3 199.9 1113.4 1319.0 20.3 20.8 21.4 22.0 22,8 23.1 1_99.9 2723.1 26.76.9 1575.4 1858.0 �2146.3 2440.3 27an.o �3045.4 3356.E �}3673.4 90 15.7 154.6 1850.6 20.8 R 205.6 211,3 T� ' 217.E 272.7 228.4 205.E 211.3 2928.7 3140.❑ �3357.0 - 3579.7 �3808.1 28.82.6 29.88.3 29.7 30.3 - - 294.0 - 299.7 305.4 100 16.3 16.9 160.3 2010.9 15303 -' - i 747.3 1970.0 2198A ----12D 160.0 171.7 2176.9 - - 2348.6 22.0 22.E 23.1 Y 217.0 222.7 228.4 130 16.0 177.4 2526.0 30.8 140 18.6 183.1 2709.7 23.7-234.1 2432.E 23.7 234.1 4042.3 31.4 311.1 150 19.2 188.9 2898.0 24.3 239.9 - 2672.4 �2918.0 3169.3 24.3 24.8 25A 239.9 4282.1 32.0 32.5 33.1 316_.9 - 322.6 328.3 3996.0 4324.3 160 19.7 194.E 240.3 309-2.6 24.8 245.6 245.6 4527.7 170 20.3 3292.9 3499.4 _ _ 25.4 26.0 251.3 251,3 4779A 160 _ 21.0 -21.9 -214.5 257.D ---262.7 3426.3 ---9869.0 26.0 26.E 257.0 _26_2.7 268.4 5036.0 5298.7 33.7 34.3 334.0 339 7, 345,4 4658.3 - 4998.0 5343.4 190 _206.6 3713,9 3942.4 _ 26.6- ^27.1 200 2-18 228.5 268.4 3957.4 27.1 6567.1 34.8 210 24.4 241.0 4183.4 21.7 274.1 4231.6 27.7 _ 274.1 5841.3 35.4 351.1 _5694.6 220 25.41 249.0 4432.4, 28.3 279.9 4511.4 28.3 279.9 6121.1 36.0 356.9 6051.4 230 26.3 258.5 4690.9 28.8 286.6 4797.0 28.8 285.6 6406.7 36.5 362.E 6414.0 238 26.8 212.3 4903.2 29.3 232.E 6029.6 29.3 232.6 6639.3 37.0 294.2 366.3 _ 6708.2 6782.3 240 26.9 266.0 4956.91 29.4 291.3 5088.3 29.4 29i.3 6698.01 37.1 06/06/94 Columns 3 and 4 present data for a comparable analysis of the expansion scenarios to obtain the design storage volume of 6,666 acre-feet. At this design condition, it is not possible to achieve the required volume by relying totally on a vertical expansion -of,the quarry without exceeding the maximum elevation of -100 feet established by SCS. The stage storage data in Column 3 therefore. assumes a vertical expansion to the maximum value and a lateral expansion as necessary to achieve the design volume of 6,666 acre feet 2 Column 4 presents the stage storage data for the 6,666 acre-feet design condition assuming only a lateral expansion. The data indicates that this volume could be achieved by a lateral expansion of the quarry such that the footprint area at elevation 238 feet MSL equalled about 37 acres.3 This footprint area could not be achieved by expanding only in a northerly or westerly direction but could be achieved through some combination that expands in both directions. Figure 2.2 was prepared to illustrate the fact that there are an infinite number of vertical and lateral expansion combinations that could provide the necessary storage volume. This figure shows two curves, one for the minimum storage value of 4,977 acre-feet and one for the maximum storage value of 6,666 acre-feet. The end points of each curve are the same as the limits developed in Table 2A . Any point that falls on one of the two curves represents a unique combination of area and depth that would satisfy the respective volume criteria. For the purposes of this study, the final depth of the quarry is a much more important design condition since depth determines the maximum head capacity of the pumping equipment to be provided. In order to simplify the analytical process, the study will develop preliminary. design information for representative combinations of depth and area for each design volume. The specific combinations of depth and area to be evaluated in the study are shown in Table 2.2. 2 Column 3 was actually derived from the data in Column 2 by extending the excavation depth to elevation -100 feet MSL. The resulting volume of 6,639 acre- feet is marginally less than the required volume of 6,666 acre-feet. This minor difference is again ignored. a Minor differences between the calculated volume and the design volume are ignored. 2-3 HAZEN AND SAWYER EnWonmeatal Enginwa a SaerM3 36 0 N 36 J LLi d 34 UJI Q 32 Q: O O 30 U. Q 28 N 26 -150 FIGURE 2.2 STAGE STORAGE RELATIONSHIPS 025 OUTLET STRUCTURE MAXIMUM FOOTPRINT (37.1 acres) (20,37,1) i { EXISTING OEP I I (-100,29.4) (20,29.4) (-80,27.0) EXISTING FOOTPRINT (27.0 acres -100 -50 - ELEVATION 0 TFi 20 FT 50 6666 ac-ft �y 4977 ao-ft Table 2.2 Depth and Area Combinations to be Evaluated Design Volume = 4,977 Acre-ft Design Volume = 6,666 Acre-ft Required Quarry Required Quarry bottom Elevation Surface Area at Bottom Elevation Surface Area at (feet MSL) El 240 MSL- (feet MSL) EI 240 MSL 20 29.4 20 37.1 10 29.2 10 36.5 0 28.9 0 35.8 -10 28.7 .10 35.2 -20 28.4 -20 34.5 -30 28.2 -30 33.9 -40 28.0 -40 33.3 -50 27.7 -50 32.6 -60 27.5 -60 32.0 -70 27.2 -70 31.3 -80 27.0 -8o 30.7 -- -90 30.0 -- -100 29.4 2.4 Required Pumping Rate The required pumping rate will vary as a function of the maximum allowable evacuation period and the available quarry storage volume. A decrease in the maximum allowable evacuation period for the stored water within the quarry would increase the required average pumping rate. Increasing the average pumping rate would increase both the required horsepower and construction costs as well as the O&M expenses. An increase in the quarry storage volume would have a positive impact on the required pumping rate by reducing the volume of water that must be pumped from the quarry in order to store the second 100 year storm. A comparison of the average required pumping rates is shown in Table 2.3 on the following page. Please note that the pumping rates shown are average rates that must be maintained over the specified evacuation period. Since centrifugal pumping equipment will be utilized, the actual pumping rate would be much higher than the average when the pumping first begins due to high quarry water level and lower 2-7 HAZEN AND SAWYER EM; O meffw ENktere S 3danlim pumping head. The pumping rate would then gradually decrease as the quarry water level is lowered and the pumping head increases to the maximum level. Table 2.3 Required Average Pumping Rate Volume Storage to be Volume Pumped Allowable Evacuation Pumping Time Acre-feet Acre-feet Days 10 1 20 1 30 1 60 Average Required Pumping rate - mgd 4,977 4,197 137 68 46 23 6,666 2,498 82 41 27 14 Maximum Allowable Pumping* rate - mgd 4,977 4,197 172 102 65 37 102 65 37 25 4,666 2,498 Based on a maximum velocity of 8 fps. 2.5 Pipeline Sizing Pipelines should be sized based on a maximum allowable velocity at the peak pumping rate. As discussed above, the peak pumping rate will occur when pumping first begins from the quarry and then gradually decline as the water level in the quarry is lowered and the pumping head increases. Typical pipeline design velocities range from six to eight feet per second. Friction losses in pipelines increase rapidly at higher velocities which translate to higher operating heads and costs. For these reasons, .velocities higher than 8 feet per second are not considered economical. Pipelines required for the various pump configurations will be sized for a maximum velocity of 8 feet per second at the minimum operating head. Minimum velocities will vary but will generally be in the range of 2 to 3 feet per second. 2-$ HAZEN AND SAWYER Er*onmenlal E gineers & ScErft 2.6 Protection from Blasting During stone mining operations, blasting, is used to fracture the rock. This fracturing breaks the rocks into smaller pieces that can then be handled by the various equipment. With a combined use of the quarry, i.e., as a pumped stormwater detention facility and an active stone quarry, measures must be taken to protect the pumping units, discharge piping, and other appurtenances from damage due to blasting. Two measures can best protect the pumping facility: operation controls and facility design controls. Operation controls will provide the best deterrent to damage. These controls may consist of contractual .terms with Nello Teer, making Teer responsible for any blasting damage. We are inclined to believe, however, that Teer's current blasting practices, given the sensitivity of the area and rumors regarding local residents, already provide a substantial margin of safety with respect to blasting. Charges are sufficiently sized to fracture and break the rock.for ease . of loading into trucks thus, current practices attempt to only break the rock into large manageable pieces. Generally, this type of blasting does not -promote launching of rocks large enough to cause appreciable damage. We envision small charges being used to minimize the effects of the blasting outside the quarry limits. This practice probably lends itself to minimizing potential damage associated with blasting inside the quarry also. Facility design controls can also limit potential damage. Dedicated excavation by Teer in the area of the pump installation could effectively remove stone from within a specified radius. On -site testing could be conducted to determine the appropriate blast separation and charge characteristics to provide protection to the installed pumps and appurtenances. This information could then be used to plan future blasting in the vicinity of the pumping units, discharge piping, and appurtenances. The structural design of the supporting structures should take account of the anticipated ground accelerations due to blasting. If reasonable limits for ground accelerations can be established during negotiations with Teer (say 2-4 inches per second), then the impact on structural design of the system components would be negligible. 2-9 HAZEN AND SAWYER EnvimnmenW; Erginwe & Scle Lqb If quarry operations are to continue after installation of the pumps, then the negotiations with Teer should address liability for damage due to blasting and dedicated excavation. The best arrangement for the County would be to make Teer responsible for damages if the blasting activities fail to conform to agreed upon standards. Blasting standards should address maximum ground acceleration resulting from blasting and minimum distance from the pumps and appurtenances where blasting can be detonated. Dedicated excavation should be planned and conducted to remove rock from within a specified distance of the pumping facility prior to pump installation. This distance should be determined based on discussions with Teer and its ability to conform to the maximum ground acceleration limit. 2-10 HAZEN AND SAWYER Environmental Engines d Edenlists 3.0 Equipment Aiternat.ives Pumps, Pump Drivers and Electric Power 3.1 General This section of the report provides a general description of the alternatives evaluated based on the type of pump, the pump driver and the source of electric power. 3.2 Final Quarry Configuration and Depth The uncertainty -related to the final quarry configuration and depth is a significant complication to the selection of the most suitable pumping equipment. While the final lateral configuration of the quarry is an issue, it seems clear from our brief discussions with Teer personnel that they are willing to adjust and modify their quarry plans to accommodate any reasonable request from the County for shaping of the quarry. From these discussions, we also feel it would be practical to site the necessary pumping equipment within the quarry such that the facility would not unduly interfere with the ongoing quarry operations. The issue of final quarry depth is a much more difficult question to resolve. Teer has made general statements that their preferences would favor a lateral expansion over a vertical expansion. Yet the project specifications and Teer personnel indicate that the maximum quarry depth could be some 120 feet below the present floor elevation. The County has also indicated a desire to design the pumping facilities such that continued operation of the quarry would still be feasible after pump installation. This appears to be of particular importance since the current quarry volume falls well short of even the minimum design volume established by SCS in the project specifications. At the present production rates, quarry operations need to continue for at least the next 10 years to achieve even the minimum design volume, While we believe it is feasible to design and site a pumping facility that would allow continued lateral expansion of the quarry to the limits that have been identified, it is much more difficult to conceptualize a design that would permit a 3-1 HAZEN AND SAWYER Er vimnmornal Eng'mm & Sc revs change in final bottom elevation of the quarry approaching the maximum change of 120 feet. We assume that the County would like to have the option for proceeding with the pump installation sometime before the quarry reaches the minimum design volume. Unfortunately, none of the pump installations considered in this study can readily accommodate the maximum change in final bottom elevation of the quarry. We have evaluated a number of options that could be considered to address this problem as discussed below: 1) Defer pump installation until the final quarry depth is achieved. Presumably .Teer would be responsive to a request to focus their operation in the portion of the quarry where the pumps would be installed to minimize the delay. At present production rates, project implementation would be delayed 10 or more years unless some agreement could be reached with Teer to speed up or focus the rock removal to a specific area. A significant deepening of the quarry depth in a localized area may impose operational difficulties on Teer. 2) A dedicated excavation to allow for the pump installation. This option should certainly be viable down to quarry elevations of about -20t but becomes increasingly less attractive as the depth of the excavation increases. Below elevations of -20t, County access to the pumping equipment becomes more complex and could mean that very significant dedicated excavations would be necessary. Teer and the County would also have to reach an understanding as to the limit on the future depth for quart' operations and negotiate with Teer to perform the necessary excavations. Given the relatively small area required for the pumps, the delay in implementing this option should be minimal but the County could incur an additional capital expense for the cost of the required excavations. 3) Staged construction of the pump facilities. This option would consist of installing the pump facilities now with only minimal dedicated excavation to allow for continued operation of the quarry. At some point(s) in the future when quarry excavations reach the lowest pump setting, the pumps 3-2 HAZEN AND SAWYER EmmonmomW Engsn"m a 860M'*U would have to be moved or Otherwise modified to lower the pump setting. We would not envision that the facility would be operational during this. period, although it might be possible to maintain at least some pumping capacity during the, change over. 4) A two -stage pump facility. This option would have one series of pumps resting at the bottom of the active quarry to pump water to another series of pumps located at a higher elevation. The first series would presumably be installed now with the second series moving with the active quarry operation. We would again expect periods where the first stage pumps(the lowest pumps) might not be fully operational due to the need for relocation. In our judgement, the raquired construction coordination coupled with the almost certain interruptions in pump service, make both alternatives 3 and 4 impractical to implement. Also, since each option involves either two sets of pumps or future modification to a single set of pumps, we would certainly expect the capital costs to be much higher. For these reasons, we recommend that planning for the project be based on one of the two other remaining options. With respect to alternatives 3 and 4, the decision to postpone construction of the 250 project is a policy issue that only the County can address. Delaying project implementation would simplify the coordination issues at the risk of incurring flood damages during the interim period when the flood storage would not be available. From our discussions with the County staff, we believe that there is interest in proceeding with the construction of the project before the final quarry volume is realized with the understanding that the full design flood protection will not be available for several years. For this reason, the preliminary design information presented in this study assumes that. dedicated excavations would be part of the initial pump construction such that the pump installation would not require future modification (Alternative 2 as described above). This approach will require that the County and Teer come to an understanding as to the ultimate quarry depth during the final design and that the County negotiate with Teer to perform the necessary excavations. The process could certainly lie simplified if the County and Teer could agree to restrict any future vertical expansion of the quarry to minimum proportions. Cost estimates developed in other sections of this report will include a line item for 3-3 HAZEN AND SAWYER Erar{ronroonel Engirwors d Sdwnisls the quantity of required excavations for project implementation. No cost will be assigned to this work since discussions with Teer have not broached this subject. We assume from the discussions that have taken place that some excavations necessary for the project would be performed by Teer without cost to the County. This might not be the case for other highly specific excavations. This issue could be avoided in its entirety if the County ultimately elects td delay project implementation until the final quarry depth is reached (Alternative 1 as described above). 3.3 Types of Pumps There are several types of pumps that have potential application to this project. These include submersible, submersible turbine, vertical turbine and conventional "dry -pit" pumps installed in either a vertical or horizontal configuration. Each type of pump has its own set of advantages and disadvantages. The most notable advantages and disadvantages of each type of pump are discussed in the following paragraphs. Certain assumptions and other design criteria would be common to each type of pump installation as noted below: • a minimum of two pumps would be provided to assure a higher level of system reliability • all pumps are assumed to be in service at the design condition with no additional pumps available for spare(s) • a. recircu lation discharge piping connection would be provided to minimize the water volume required for routine exercising of the pump equipment 3.3.1 Submersible Pumps A potential layout for a submersible pump installation is shown in Figure 3-1. The suggested location for the submersible pump alternative is shown on Figure 2-1. The centerline profile through the potential submersible pump location is shown on Figure 3-2. The following paragraphs discuss the advantages and disadvantages of submersible pumps for this application. 3-4 HAZEN AND SAWYER Ernimrmar,w En*"M 6 Scientists FOR CONTINUATION SE£ FIGURE 3.7 EL 1S5.DD DISCHARGE PIPE ly [PE SUPPORT 4 L RUTiERiLY VALVE 1 � CHECK VALVE REDUCER TRASH.RACK GUARDRAIL EL 20.00 I ROADWAY LOW WATER LEVEL AS REQUIRED BY PUMP MFG BELOW TAW WATER LEVEL r SUBMERSIBLE PUMP CONCRETE FILL 4' ' SUBMERSIBLE PUMP ELEVATION NOT TO SCALE A Eerlfppmeate! Edpinoe�e t SclentleU . s+um't 110RTH GtDe1A 9 — HEADER FOR ADDITIONAL SPACE FOR ADDITIONAL PUMPS IF REQUIRED RUMPS IF RE04RE•D CH= VALVE, TYP BUTTERFLY VALVE, TYP GUARDRAL P WMY WALL ' P OADWAY DISCHARGE HEADER--J.� KCAROAATTON LJNE SUBMERSIBLE PUMP LAYOUT NOT TO SCALE .............. ...... ..... ... ...... ... ........... .. I... ­ . ....... L j .. .... ....... ....... ...... ...... ...... ....... ...... ....... .......... ... ....... ....... ....... ..... . ...... ...... . ....... ...... ..... . ........... ...... ........ ...... ............... . ...... . ....... ....... ...... ...... ....... ...... ...... .... .. ..... ....... ...... ...... ...... ....... ...... ....... ....... ....... .... . ....... ....... ....... ...... ...... ......... ...... ...... ...... .. .............. .. ...... .. . .. ...... ....... ...... - .......... ...... .............. ...... ....... ....... . ...... .... ...... ...... ............. ...... ...... ..... ....... ....... ...... ...... r ...... ......... . .... ...... ...... ....... ...... ....... ....... . ............. ...... ....... ------ ....... .... ...... ...... ........... ............. ... .. . ............ O .............. . .... .. ...... ... ....... .... ...... ...... ..... ..... ... ............ ... ...... .? ... ..... ...... ...... ..... ....... ...... ...... ... CL .... .............. -4 . ...... ... . ...... ...... ...... ...... ...... . LJ:i3 ...... ...... ....... .... ...... ...... ..... ...... ...... .. ..... IL ....... ...... ....... . ...... ........... ...... ...... ........... .... ...... ...... . ..... ........ ....... ........ ...... ...... .. ...... .... ... .... ............ ....... ....... . .. ... ...... ........ ..... .............. ...... ... ..... .............. O ... ... ....... .. ...... .... ...... .... ........ I ....... ...... ...... ....... .. ....... ...... ...... ....... ... ............... .. .... ....... ...... .............. ......... .... ...... ...... ....... . .. .................... . ...... ..... ....... ....... ...... .. ..... . ................. ...... ....... . ...... . ...... . ..... ....... . ...... ..... ....... ...... ..... ....... . ...... C5 ...... ...... . ..... ................ ....... ...... ....... .... ...... ....... ....... ...... ...... ...... ....... .. ... ....... ... -T. .... ..... .......... ... ...... ...... ... ....... ............. .. .......... ... ....... .... ..... ... .......... ........ K: ............ .... ...... ....... ....... ... ...... ...... ....... ....... ...... .............. . . - . . . ...... ...... .......... ; 7 ...... ....... ....... ... .. ...... ...... ...... . ..; ...... ...... ....... ...... .. ............ .. ...... ...... ....... ...... ...... ....... .......... .... ...... . ...... .... ... .... ...... ....... . .......... ............. ..... ................... ...... ...... ....... ...... ...... ...... ....... ... .. ...................... .. Ny ... .. . ..... ....... ...... .......... ...... .......... .... ...... ...... ...... ....... ...... ...... Ld .... ...... ....... ....... ....... ... .......... ...... ........ ..... ....... ....... ...... ........... ....... ....... ...... ............... ... .............. ...... ....... ...... ....... ...... ...... pp c3 6 ci 6 6 9 c4 cq c4 COUNTY OF WAKE OUTLET STRUCTURE RESERVOIR 25Q CENTERLINE PROFILE OF rolviformantel Engineers scientists SUBMERSIBLE PUMPS Advantages 1. Minimum Support Structure Required The submersible installation would require the least civil construction to provide the needed structural support. Given the solid rock foundation available; we envision that pumps could be installed on a concrete slab poured directly against the native rock. The pumps themselves could be secured to the discharge piping which would in turn be supported off the pad foundation. 2. Maintenance Access Access for maintenance when the quarry is dry could be provided by tailoring quarry excavations to create vehicular access to within a few yards of the units. From this location, we envision that a truck mounted boom crane could be used to remove a submersible pump and motor for maintenance or repair. Access to the pump equipment would not be possible unless the quart' is virtually dry. Disadvantages 1. Limit on individual Pump Horsepower The maximum horsepower of commercially available standard submersible pumps is currently limited to 500 horsepower_ The manufacturers' claim capacity to make larger pump drivers but have no demonstrated capability to date. The limitation on pump driver size would mean that multiple units would be required at the higher .discharge rates required for the shorter evacuation periods. Increasing the number of pumps would provide some- increase in mechanical reliability since the failure of an individual unit would have, less impact on the total available pumping capacity. 3-7 HAZEN AND SAWYER Emkonmanlal Engfters d S adWs 2. Maximum Pumping Head Limitation The maximum head available for submersible pumps is such that they could not dewater the quarry at depths below the bottom elevation for the present quarry. This limitation is primarily a function of -the maximum driver size as discussed above. 3. Not Suitable for Diesel Pump Drivers Direct diesel drives cannot be used with submersible pumps which could increase the reliance on purchased electric power. This disadvantage can be minimized by the use of on -site diesel driven electric generators. 3.3.2 Vertical Turbine Pumps Vertical turbine pumps are recognized for their ability to meet high capacity, high head pumping conditions. A potential layout for a vertical pump installation is shown in Figure 3-3. The best location for the vertical pumps would be in the southwest part of the quarry as shown on Figure 2-1. This location would allow the pumps to be relatively close to the discharge point and creates little interference with the quarry mining operation. The centerline profile forthe potential vertical turbine pump location is shown on Figure 3-4. The quarry would have to be excavated in this area to accommodate the installation with the side slope of the quarry at f h:4v, or steeper if possible. The vertical turbine pump installation would consist of an operating platform supported over the quarry at elevation 240 MSL. The pump drivers and valves would be located at this level. The pump column would be suspended immediately below the driver and would enclose the operating shaft that extends to the pump "bowls" located near the bottom of the quarry. Numerous bearing assemblies would be located along this shaft for support. The number of pump bowls or stages would be adjusted to meet the head and flow requirements. Access to pump operating platform could be provided by a pedestrian walkway spanning from the edge of the quarry to the platform. We would not envision vehicular access to -this platform. Other advantages and. disadvantages are listed below: 3-$ HAZEN AND SAWYER Envior«'nor W &Onwis R 30wftts F- FIGURE 3-3 FOR 0011TINUATIOW SEE FIGURE 3.7— t35' UISC}iA M HEADM ACCESS MDGE RUTfERRFLY VALVE %\ CHECK VALVE �4 A EL 20.00 OR—100.00 �-- VERTICAL fdOTOR AIR RDLEASE VALVE s EL 245.00 I 1UR[IINE PUMP DISCHARGE STEEL FRWE' SUPPORT TOWER PUMP COLUMN WITH INTERMITTENT GRACING AS REWRFO - RECIRCULATION DISCHARGE LOW WATE'it TURBINE PUMP ELEVATION I NOT TO SCALE iMIKE PUMP - SUCTION . —TRASH RACK QUARRY WALL PED---SWN ACCESS DRIDG TURBINE PUMP LAYOUT NO SCALE EL 243.00 ALVE, TYP VALVE, TYP N, TYP Ervlronrnantoi Enclnetrb a Sclontlstn nµou", NOON cMa11" 6 O IBM 200 00 170.00 140.00 -0.00 —10.00 rim= —.40,00 Elm >1 —100.00 1+00 2+00 ,Wo 1400 rn C> m SEC7110N THROUGH VERTICAL TURBINE PUMPS m Fm Q NOT TO SCALE 0O ;:u cn -,q " jo Advantages 1. Available Head and Flow Capacity The vertical turbine pumps offer the most flexibility in head and flow capacity. For all flow ranges considered, it is possible to select units of sufficient size such that no more than two pumps would be required. 2. Access to Pump Motor During Operation Since the pump motors are located above the maximum water level, they are readily accessible at all times. Operations staff could check for any abnormal noises and monitor other critical pump parameters such as bearing temperature and vibration during operation. 3. Pump Driver Options Vertical turbine pumps would normally lend themselves to either electric or direct diesel drivers since the drive is located above the maximum water level. In this case however, the use of direct diesel drives is not considered practical. See discussion in Section 3.5.1. The use of on -site diesel -generators is a Viable option. Disadvantages 1. Fixed Support Tower Required A fixed support tower would be required to provide adequate bracing of the pump column and to provide access to the numerous bearings located at various points along the column. It might be possible to provide a cantilevered operating platform in lieu of the tower- but this arrangement would not provide a means of bracing the pump columns nor would it provide access to the column bearings. The extreme weight of the pump units and the liquid volume in the pump columns would also complicate if not preclude a cantilevered platform design. 3-11 HAZEN AND SAWYER ErwkonmarAal Enghean S SdaNbft 1 91 FOR CONTINUATION SEE FIGURE 3.7 . EL 195.00 \\' EL 190.00 !ARGE: PIPE SUPPORT 4 L� 1` EL 2v.ao EL —BO.UO EL—100.00 LOW WATER LEVEL / VERTICAL TURBINE SUBMERSIBLE PUMP CONCRETE RLL 4' SUBMERSIBLE TURBINE PUMP ELEVATION PLOT 3/32'=1'—O' MMAND &W= Eavlronraantal Englaaaq h SCIOntilta as w. mu cApw" FLY VALVE VALVE R RACK GUARDRAIL, AS REQUIRED BY PUMP MFG BELOW LOW WATER LEVEL CHECK VALVE, TfP— BUTIERFLY VALVE, TYP QUARRY WALL DISCHARGE HEADER — RECIRCULATION L#NE-- —ROADWAY SUBMERSIBLE TURBINE PUMP LAYOUT NO SCALE COUNTY OF WAKE OUTLET STRUCTURE RESERVOIR 25Q GENERAL LAYOUT OF SUBMERSIBLE TURBINE PUMPS a VERTICAL TURF SUBMERSIBLE I NOT TO SCALE MMMD &WM Environmental Engineers & Scientists RALEIGH, NORTH CAROLINA 4ARGE PIPING T CABLE . ASSEMBLY ION HOUSING ,R ff 9tea COUNTY OF WAKE OUTLET STRUCTURE RESERVOIR 25Q SUBMERSIBLE TURBINE PUMP c 79 Although a disadvantage to the vertical turbine pump, the support tower can be used to access the pump column and recirculation valve. A stairway system should be incorporated into the design with a landing at intervals required by code as well as at column and shaft connections. This would facilitate disassembling the unit were removal ever required. In addition, the stairway system would provide access to a manually operated recirculation valve. The valve would allow exercising of the pumping units without removing water from the quarry if this were ever required. The support tower should be constructed of -structural steel conforming to ASTM 436. In addition; all structural steel and components of the tower's construction should comply with "Code of Standard Practice "Specifications for Design, Fabrication, and Erection", and "Specifications for Structural Joints using ASTM A325 or A490 Bolts" as -published by the American Institute of Steel Construction. 2. Pump Shaft Length, Vibration and Bearing Wear Large capacity, high head, vertical turbine pump installations with shaft lengths of 60-80 feet are fairly common in the pump industry. Much longer shafts have also been used on a regular basis in smaller capacity pumping units that are common for some deep well applications- The vertical units for this application would require shaft lengths ranging from 220 to 340 feet in length. We are unaware of any comparable installation in North Carolina or the southeast where vertical turbine pumps in the size range required for this application have been attempted. We would be concerned about the potential for major problems with shaft alignment and vibration as well as the potential for increased bearing wear. 3.3.3 Submersible Turbine Pumps These types of pumps combine the merits of a vertical turbine pump and a submersible motor. The layout of the pump is similar to that of a submersible excepting that the motor rests underneath the pump instead of on top. A typical layout for a submersible turbine pump installation is. shown in Figure 3-5. Figure 3-6 provides more detail on the configuration of the pump and motor from one 3-14 HAZEti AND SAWYER ErWwnmsreW Ero p= s 6 Stlerldsls manufacturer. The centerline profile through the submersible turbine pump location is also shown on Figure 3-2 with the conventional submersible pump. The submersible turbine pumps typically operate at higher efficiencies than typical submersible pumps and have been used in deep mine dewatering applications which are similar to the 25Q project, at least in terms of pump size and depth. The advantages and disadvantages of submersible turbine pumps are similar to submersible pumps with the exception of several notable differences as noted below: Advantages 1. Individual Pump Horsepower The available motor sizes for the submersible turbine pumps range up to at least 1250 horsepower. Systems are in operation with drivers up to this size. Larger sizes may also be available but there would. be a question of demonstrated reliability. For the purposes of this study, we have assumed an upper limit on motor size equal to 1250 horsepower. 2. Maximum Pumping Head not Limited Since larger drivers are available, the submersible turbine pumps would have the capacity to dewater the quarry to the maximum depth of -100 feet MSL. Disadvantages 1. Not Suitable for Diesel Pump Drivers Direct diesel drives can also not be used with this type of pump due to 'the configuration. On -site generator equipment would remain a viable altemative to purchased power. 3.3.4 Dry -Pit Pumps As the name implies, a dry -pit pump, either in a horizontal or vertical configuration, is housed in a dry, watertight pit or chamber adjacent to a wet pit which in this case 3-15 IIAZEN AND SAWYER En*araenlal Engineers S SdWisha would be the quarry. The dry pit houses the pumps and motors which are not designed for submergence. The pump's driver is customarily adjacent to the pump and can be either an electric motor or a diesel engine. Diesel engine drives are normally only used with the horizontal pump configuration but can be used to drive vertical dry pit pumps by relying on a "right angle" gearbox to provide the connection to the driver. Advantages and disadvantages of the dry pit configuration are listed below: Advantages 1. Pump. Accessible during Operation The dry pit pumps, like the vertical turbines, are accessible to the operations staff during operation. In this case, both the pump and driver are fully accessible and all critical components of the system can be physically observed. Access would probably have to be from the top only to avoid any door penetrations of the dry pit at the bottom. Door openings at the bottom would have to designed to be watertight when the quarry was full of water. Disadvantages 1. Watertight Structure Required The dry pit would require construction of a concrete tower extending the full depth of the quarry. We envision that this structure would have a base section of sufficient size to house the pump, drivers and valving that connects to a smaller tower section extending to the top of the quarry, The tower section would house a single discharge pipe and either stairs or an elevator for operator access. A round section would be the preferred geometry for both the base section and the tower section for better distribution of the design loads due to the water pressure. An imbedded steel interior shell could also be needed to insure watertightness of the structure. Even with this geometry, the dry pit would represent a major structural design problem due to the maximum water depths which would range from a low of 220 feet to a high of 335 feet. As an order of magnitude estimate, the wall thickness for the maximum section would be about six feet. The structure would also see tremendous uplift forces 3-16 HAZEN AND SAWYER Emkonmertal Eporm s E Scientists at the maximum water levels since the inside of the structure would always remain dry. These forces could not -be resisted by the weight of the structure alone and would require the use of permanent tiedown anchors to increase uplift resistance. 2. Hlgh Cost The first construction cost of the dry pit pump station is clearly a major disadvantage. While no definitive estimates of first cost were made during this study, it is our judgement that the dry pit pump station would be some two to three times the cost of the other available alternatives. 3.4 Initial Evaluation of Pump Types The preceding paragraphs provide a general discussiod of each of the available pump types for this application. The advantages and disadvantages of each pump type are also summarized in Table 3-1 . Based on this evaluation, -we recommend that submersible pumps, submersible turbine pumps and vertical turbine pumps be selected for detailed cost comparisons. We do not believe that the dry pit installation offers any advantages that would offset their high initial cost and do not recommend further consideration of this pump type. 3.5 Pump Drivers Pump drivers are the mechanical devices used to drive or rotate the pump. Electric motor drives are easily the most common type of driver used In most pump applications. Diesel engine drives, although less common, are sometimes used for large pump applications in lieu of electric motors. The use of diesel. drives. can be .particularly economical in applications that require large horsepowers and only intermittent use. The following paragraphs discuss the relative merits of electric and diesel drives for application to the 25Q project. 3-17 HAZEN AND SAWYER Enyi*nmanW Engineen 8 Sciontsta TABLE 3-1 SUMMARY COMPARISON OF PUMPING EQUIPMENT ALTERNATIVES Pump Feature Submersible Submersible Turbine vertical Turbine Dry Pit 1 Access during operation no no yes -yes 2 Long pump shaft no no yes no 3 Number of bearings min, min. max. min. 4 Vibration min. min. max. min. 5 Superstructure for installation min. min. max. most max. 6 Power cable longest longest shortest longest 7 Power from generator yes yes yes yes 8 Direct engine drive no no no no 9 Pull for maintenance Moderate Moderate time consuming (crane) lime consuming 10 Installation cost moderate moderate high very high 11 Thrust bearing no no yes no 1.2 seal water system (water supply) required no no yes yes 13 Two stage pumping required to meet maximum head yes no no no 3.5.1 Diesel Engines/Generators Diesel engines are most often associated with large capacity relatively low speed pump applications. In North Carolina, diesel driven pumps are often used to pump treated water from a water treatment plant into the distribution system. A large percentage of the major municipalities have at least one diesel driven plump serving in this capacity as either the duty or standby unit. Diesel driven pumps offer inherent variable speed pumping capability and are not dependent on service utility power for operation. Diesel drives can be economically attractive as the primary source of power in applications where there is only an intermittent need for pumping. Service utilities normally have a fixed monthly charge based on the "capacity" of their system that must be committed -and available to start and run large electric driven equipment. 3-18 HA.ZEN AND SAWYER EnvkmnmsKW Engtnoars 3 Sdantists This capacity charge can at times be the major component of the monthly charge for electrical usage. Diesel engine drives provide a means of avoiding this charge. Of the three pump types recommended for further consideration, only the vertical turbine pumps would permit the use of direct diesel drives. Neither of the submersible pumps could use the direct driven drive since the pumping units could be submerged in several hundred feet of water. To be effective, the diesel drive for a vertical turbine pump would need to be located immediately adjacent the pump to minimize the length of the interconnecting shafting. We envision that each vertical turbine pump would have its own dedicated diesel drive. Referring to Figure 3.3, the vertical turbine pumps would be located on a tower supported platform near the edge of the quarry. The distance from the edge of the bench at elevation 240 MSL to the operating platform would vary depending on the final depth of the quarry, but would be at least 65 feet. Typically, the maximum recommended drive shaft length is limited to about 20 feet due to problems with support and vibration. The required length in this case is more than three times this recommended limit. In our judgement, it would not be practical or advisable to attempt the use of a drive shaft connection of the length required in this application. Likewise, it would be difficult and very expensive to increase the size of the operating platform to accommodate multiple diesel engines since this platform is supported from the quarry floor, over 200 feet below. Accordingly, we do not believe it is feasible to consider direct diesel drives for this application. While direct diesel drives are not possible, it is still possible to use diesel engines as the primary power source by connecting the diesel engine(s) to a generator(s) sized to provide all of the power requirements for the - dewatering pumps. This approach would be possible for each of. the three pump types still under consideration. We envision that the generator facility would consist of one or more generators housed in a masonry structure located reasonably near the pump installation. The masonry structure is not an absolute requirement but would serve to protect the equipment from the weather for only a modest increase in capital cost. Fuel storage would be needed in buried or above ground tanks located near the generator(s). The fuel tanks should be sized to provide sufficient fuel for the reliable operation of the units but not necessarily for the full period of the quarry evacuation. Fuel deliveries could be coordinated to insure the continued. operation of the pumps. 3-I9 HAZEN AND SAWYER ErwWonmental Engineers 8 Scientists 3.5.2 Electric Motors Electric motors are available in a variety of sizes and voltages. Two types of motors would be used for the pumps under consideration for this application. The submersible motors are specially designed to function in a fully submerged environment. The vertical turbine pumps would be provided with total enclosed fan cooled motors that are designed to be fully exposed to the weather. No other type of enclosure or motor protection is required. 3.6 Sources of Electrical Power There are two alternatives to providing the necessary electrical energy to dewater. the quarry as well as providing for the other miscellaneous electrical requirements at the site. In most pump applications, electric power is provided by the service utility under one or more rate schedules. Purchased electrical energy is certainly a viable option for,the 25Q project. Although less common, electrical energy is also sometimes provided by direct diesel driven equipment or on -site diesel driven generators. The use of diesel equipment can sometimes be cost effective for large electrical loads that would see only intermittent use such as the pumps envisioned for this project. Each option is discussed in the following paragraphs. 3.6.1 Commercial Power Electric power service to the quarry site would be provided by Carolina Power and Light Company (CP&L). Hazen and Sawyer met with CP&L on several occasions to discuss the.potential power requirements for the project both in terms of any required capital expenditures and operational costs. Based on information provided by CP&L, their current electrical distribution system can serve a new electrical load at the quarry of about 1500 connected horsepower. For power requirements above this level, the electrical service would have to. be improved to provide service. CP&L would expect reimbursement from the County for 100 percent of these capital costs. The capital cost for the upgrade of the electrical system is credited towards the electrical usage over the first five years of operation. If actual energy usage over this time period equals or exceeds the capital cost, then the full upfront investment can be recovered. Cost information presented 3-20 HAZEN AND SAWYER Ertl nmomal Egjneers d s6anxkta in Section 4 of this report includes the estimated capital cost for any electrical facility improvements based on estimates provided by CP&L. It is not clear that energy usage would be sufficient to recover the capital charges during the first five years of operation. CP&L offers a variety of rate service schedules for non-residential customers such as the County that have potential application to this project. These programs are briefly described below: Seasonal or Intermittent Service - offers the lowest monthly base charge and, given the seasonal and intermittent power use contemplated, appears to be an ideal application for this project. One distinct advantage this schedule offers is the absence of on-peakloff-peak hours. No time of day restrictions would be applicable to the operation of the pumping equipment. The pumps could be run continuously without interruption without incurring high power charges associated with running the equipment during on -peak hours. Large General Service (Time -of -Use) - On -peak and off-peak hours are recognized with this program. While the kw demand charge and kwh energy charge are relatively low for off-peak operation, restricting operation of the pump equipment to only off-peak hours effectively means that the required pump capacity would have to be Increased by about 56 percent to avoid pumping during on -peak hours if we are to maintain the same total'time for dewatering of the quarry. If pumping did occur daring on -peak hours, either intentionally or by oversight, the cost of power per Kw-Hr would increase by some 20 percent and the demand charge would,be 20 times more expensive. Large General Service - This program is similar to Large General Service (Time -of - Use) except that it does not recognize on-peak/off-peak hours of operation. Curtailable Load - The curtailable load program is available in concert with the Large General Service (Time -of -Use) and the Large General Service programs. Under.this program, power casts' are reduced by the County agreeing to honor a request from CP&L to curtail their electrical usage upon demand from CP&L. The requests to curtail electrical load typically came during the summer months when the 3-21 HAZEN AND SAWYER Enwuonmoroal En*eors a 5demism load from air conditioning taxes the capacity of the electrical system_ Reliance on this schedule could mean unanticipated interruptions in the dewatering of the quarry. Dispatched Power - is also used in conjunction with Large General Service (Time - of -Use) and Large General Service. This program would in essence allow the County to purchase power gt reduced rates at certain times which are typically associated with on -peak hours. Since the County's need for power is so unpredictable, any energy cost savings would be difficult to estimate in advance to take advantage of this rate schedule. Cogeneration and Small Power Producers - If on -site engine generators prove to be the best alternative, this program may have application. 3.6.2 on -Site Generators Use of on -site generators is an option to commercial power for the energy required to pump water from the quarry. Commercial power, but with a significantly lower kilowatt demand, would probably still be utilized for local instrumentation and controls as well as miscellaneous site lighting requirements to avoid operation of the generators for these small loads. The on -site generators would be used to provide electricity for operation of the large electric pump motors which are the source of the high kilowatt demand. Unlike diesel engine pump drivers, engine/generator sets can be located away from the pumps and other electrical loads. Power to the pump motor is delivered via electric cables rather than drive shafts, providing added flexibility in the final location of a generator building. Higher O&M costs associated with the maintenance of the generator and engine are considered disadvantages of the on -site generator option. There are no maintenance costs associated with commercial power, but the engine/generator sets will require regular maintenance, operation and testing. The use of generators would allow participation in CP&L's Cogeneration and Small Power Producers Program. Revenues produced under this program could off -set some of the annual operating and maintenance costs. 3-22 1HAZEN AND SAWYER Erwnrimemal Engnsers a Sd"Vsts 3.7 Discharge Piping and Outlet Structure The type of pipe assumed for the quarry discharge piping is fabricated flanged steel pipe. Steel pipe can be fabricated in all the sizes necessary for the discharge pipe allowing for a single discharge header pipe to the outlet structure. Steel pipe fittings can be fabricated to any specified angle. This flexibility makes steel pipe the ideal choice for a pipe that will traverse across irregular rock facing. Steel pipe and fittings conforming to AWWA C200, C203, C245, C206 and C207 are recommended. A centerline profile of the discharge pipe is illustrated in Figure 3-7. The outlet structure will consist of a large butterfly valve controlling flow into a concrete steeped spillway structure as shown on Figure 3-8. The butterfly valve can be used for isolation purposes and for throttling the flow during the early stages of pumping to prevent the pumps from overloading the motors. There is potential for excessive cavitation in the butterfly valve when using the valve as a throttling device. This condition should be analyzed for the specific arrangement selected for final design. The energy from the outlet flow will be dissipated by a stepped spillway with a broadcrested weir elevation of 240 feet MS!_. The flow from the spillway structure will ' discharge onto the southern side of the quarry inlet spillway. The general location of the outlet structure is shown on Figure 2-1. 3.8 Summary Based on the above discussion, the alternative equipment configurations shown in Table 3.2 were selected for final consideration and cost analysis. The alternatives evaluated Included one option from each of the criteria shown in the table below: 3-23 HAZEN AND SAWYER EnVvenmaMal Enor*wi a Wands% Table 3.2 - Alternatives, Criteria and Options Criteria Option Submersible Pump Type Vertical Turbine Submersible Turbine Quarry Floor 20 MSL -100 MSL Pit or Quarry Volume 4,977 acre-feet 6,666 acre-feet 10-days Evacuation Time 20-days 30-days 60-days Electric Power Source Commercial On -Site Generator Pump Driver Electric Motor 3-24 HAZEN AND SAWYER ErrvironmanW b4noors d SdardM3 2 240.00 233AC 220.00 21G.Ca 2MOD 190.00 Elm ------------ lao'm . - Ono OiW I+30 1+50 2+00 HAMM &WM EnvIrosmWeL Eaglasers ✓E aolonlista OALEW, ROPrrM CuWLWA 2+30 3+00 3+50 4+00 4+50 5+00 5+50 B+OD . P50 7+00 7+SD CASCADING SPILLWAY DISCHAR(AKC INTO DOWNS7REAM SHOE OF INLET SPILLWAY— BUT[ERRFLY VALVE, TYP -� r DISCHARGE ASSEMBLY PLAN 1 NOT. T40 SCALE EL 254,00 E)3s-nNG ROAD D0STING GRADE �4 EL 24&00 QUARRY DISCiiARGE HEADER . �I BUTTERFLY VALVF, '' I El. 240.00 STEPPED SPILLWAY Y i INLET TO SPILLWAY DISCHARGE ASSEMBLY ELEVATION NOT 70 SCALE ,I Eu VjrGnX6ntll EaQineBla i $9tNn119te RALOGH. NORTH CAM & i rL 233,00 4.0 Alternatives Cost Analysis 4.1 General The cost analysis for each alternat:ive.includes an estimate of the capital cost, operation and maintenance costs, and total life cycle cost. Total life cycle costs are defined as the sum of the estimated capital cost and the present worth of the annual operation and maintenance cost. Costs are shown for each of the three pump types recommended for final consideration based on the final quarry volume (either 4,977'acre-feet or 6,666 acre-feet) and the ultimate quarry bottom elevation. The cost summaries for vertical turbine pumps., submersible turbine pumps and submersible pumps are shown in Tables 4.1, 4.2 and 4.3, respectively_ Quarry bottom elevations are shown in ten foot increments to Illustrate the cost implications of quart' depth while limiting the presentation to a manageable number of data points. Data is also provided in these tables relative to the number of pumps required at any given quarry depth and volume, the theoretical horsepower of each pump, and the outlet discharge pipe diameter. The estimated quantity of any required dedicated excavation is included for the vertical and submersible turbine pumping options. As discussed in Section 3.2 of the report, this volume represents the necessary rock excavation if these options were constructed given the current quarry configuration and depth. Please note that no construction cost is included for these dedicated excavations. The costs for all pumping options were grouped for 10, 20, 30 and 60 day evacuation periods and platted on Figures 4.1, 4.2, 4.3 and 4.4, respectively. The figures plot total life cycle cost as a function of depth for each of the pump types listed in Tables 4.1, 4.2 and 4.3. Note there is only one data point for each submersible pump option since no quarry bottom elevations below 20 feet MSL were evaluated due to the limited head capacity for this type of pump. 1 Value shown is a computed theoretical horsepower requirement and is not intended to represent actual motor size. Motor site would be increased to next standard size. 4-1 HAZEN AND SAWYER Errvironmerrtal EnglMen 3 Sdontats BOTTOM OF QUARRY (FT) 4977 AC -FT, 10 DAYS TABLE 4-1 WAKE COUNTY Q25 OUTLET STRUCTURE VERTICAL TURBINE PUMPS COST SUMMARY DEDICATED # OF HP PER PIPE ANNUAL PRESENT WORTH EXCAVATION TOTAL TOTAL PUMPS PUMP DIAMETER O&M O&M VOLUME CAPITAL LIFE CYCLE (inches) COST 40 YEARS ICY) COST COST 20 10 2 2 2200 2230 78 78 $88,000 $89 000 $1,173,000 $1.186.000 250,000 263.000 $3.088.000 $1171,000 $4.261.000 $4,357,000. 0 2 2260 78 $90,000 $1,200,000 276,000 $3,254,000 $4,454,000 -10 2 2290 78 $92 000_ 290,000 $3,339,000 _ $4,565,000 -20 -- -30 J _ 2- _.2 2320 2350 - 78 78~� . ----- $93,000 $05,00_0-- -$96,000_ _$1.226.000 _ $1,240,000 - $1,266,000'-- -_-_, 3_05,000 - -T R320,00_0 _3,421,000 �$3,505,000_. $4,$81,000, ____$4,771,000; � -46 -50 _2 - 2 2380 2410 78 78 $9$,000 $1,280,000 $1,306 DOD _ 337,000 354,000 $3,588,000 $3,871,000 $4,868,000 $4,97_7,000I . __.-__.-_ _ ...._._ -60 -70 -80 2 2 1 2 1 2440 2470 2600 __ 78 78 78 $99,000 $100,000 $102,000 $1,320,000 1 $1,333,000 $1,360,000 372,000 391,000 1 411,000 $3,755 Q00 $3,839,000 $3,921.000 $5,075,000 $5,172,000 $5 281s000 4977 AG -FT, 20 DAYS 20 2 1100 - 60 $ 65, 000 $866,000 10 2 - 1115 1 . _.._ 60 $66,000..r .. $880,000 6 - 2 -- _. 1130 ._ - _ 60 $67,000 $893,000 -10 2'- - - 1145 60... $70,6OD $933,000 -20 2 1160 '60 $_71,000 $946,0_00 -30 2_ -1175 60 $72,000 . $960,000 _-40 - -..2_ 1190 - - _ 60- - $73,000 - - _ $973,00_a $1,000,00� -50 2 1205 J EO $75,000 -60 2 _ 7220 60 $70,000 _ $1,013,000� -70 2 �'i235 60 $77.000 $1.026.000 2.50,000 $2,268,000 $3,134.000 263,000 $2,321,000 $3,201.000 276,000 $2.375.000 $3,268,000 290,600 - $2,429,000 $3,362,000 305,000 $2,481.000 $3,427,000 _320,000 $2,556.600 $3,496,000 •__ 337,000 , $2,589s000 .-.- ,.,._ $3,562�D00 See Page 5 for column notes. Page 1 OF 5 BOTTOM OF # OF HP PER QUARRY PUMPS PUMP (FT) 4977 AC -FT, 30 DAYS TABLE 4-1 WAKE COUNTY 025 OUTLET STRUCTURE VERTICAL TURBINE PUMPS COST SUMMARY PIPE ANNUAL 1PRESENT WORTHI EXCAVATION I TOTAL TOTAL IAMETER O&M O&M VOLUME CAPITAL LIFE CYCLE (inches) COST 40 YEARS (CY) COST COST 20 2 800 48 $61,000 $813,000 250,000 $1,915,000 $2,728 000 10 0 2 810 48 $82t000 _ $631000 $826,000 283,00D $1,974,000 $2,800,000 _ 2 _ 820 µ 48.-- _ _ $840,000 �-$853,000 276,000 $2,033,000 _ $2 873,000 -10 2 830 48� $64,000 290,000 - _$2,093,000 $2,946,000 -20 _._- _ .. -40 2 2 .- 2 840 850 860 48 _48 48 $65,000 $66000 $67,000 $866,Obp r $880,000 $893,060 305,000 320,000 .337,000 $2,151,000 $2 21�4,000 $2,273,000 $3,017,000 $3 0sa 000 $3.166,000 -50 2 870 _ _ 48 $68,000 $906,000, 354,0001 $2,331,000 $3,237,000 J '-60 2 880_ 48 $69,000 $920,000 372,000 $2,391,000 _ $3,31 i,000 _ -70 _ 2 _ 896 48 $70,000 $933,000 391,000 $2,450,000 $3 383 000 -80 2 900 1 48 $71 000 $946,000 411,000 $2,509,000_ _ $3,455,_000 4977 AC -FT, 60 DAYS -, 20 2 350 36 $55.000 $733,000 259,000 $1,440,000 _ - 10 2 365 36 $56,000 _ $746,000 _ _ 263,060 $1,514'000 _$2,173,000 $2,260,6001 0 380 -- 36 -- _ 36 _$57000 �.- $59,000 760,000 -_ $- $786,000 - 276,�000 29a,000 $1.586,000� $1,659,000 - $2,346,000 $2,445.000 _-- _ -10 ---2-- 2 395 -20 2 1 410 36 $60.000 $800,000 305,000 $1,731,000 i $2,531,00D -30 2 425 36 $61,000 $813,000 320.000 $1,805,000 f $2,618,00D, -40 2­ 440 36 $62,000 - $826,0D0 337,000 $1,879,000 $2,705,0_00 2 455 36 $0,000 $840,000 354,000 $1.951,000 $2,791,000 -60 2 470 36 $64,000 $853 D00 372,000 $2,024,000 $2,877,000 485 36 �' W!0-60 1866,000 391,000 $2,096,000 $2,962,000 -80 2 500 36 66,000 $880,000 411,000 $2,170,000 1�$3,050,000 See Page 5 for column notes. Page 2 OF 5 TABLE 4•-1 WAKE COUNTY Q25 OUTLET STRUCTURE VERTICAL TURBINE PUMPS COST SUMMARY DEDICATED BOTTOM OF # OF HP PER PIPE ANNUAL PRESENT WORTH .EXCAVATION TOTAL TOTAL QUARRY PUMPS PUMP DIAMETER O&M O&M VOLUME CAPITAL LIFE CYCLE (FT) (inches) COST 40 YEARS (CY) COST COST 1) (4) (5 6 7 (8) 6666 AC -FT, 10 DAYS 20 2 1250 60 $68,000 $906,000 250.000 $2,848 000 $3,754,000 10 2 1300 60 $70,000 $933,000 263,000 $2,933,000 $3,019,000 $3,866,000 $3,992.000 _ _ 0 2 1400 60 $73,000 $973,000 _ _ �$973,000 270,000 M_ =10 -20 2 1400 60 $73,OOD $1.013,000 290,000 305,Of10 $3,101,OOD $3,188,000 $4,074,p00 $4,201,000 2 1500 _ 60 $76,000 _ -30 2 1500 60 $77,000 $1,026,000 320,000 _$3,270,000 $4.296,000 -40 --- - - - --- - 60 2 2y 1600 6 66 ___-- f 0 $80,0110 $81,000 $1,056=000 --- ___ $1 080 000 -- 337,000 354,000 $3,356,000 $3,439,000 $3,525 000 $4,422,400 $4 519,000 $4,645,000 1700 r 0 $84,000 $1 120,000 372,00 _' _ -70 , _ -80 i 2 -� _1700 - 60 _ _ _ $84,000 $1,120,-000 $1,160,000 391,000 411,000 $3,fi08,000 $3,694 000 $3J76 009_,._ $3,863,000 - $4,728,004 _$4,854,004 $4,949,00D $5,67F,000 2 60 _ -1Q0 2 _ 1660 1900 60 - $1,173,0_00 � $1,213,000 - 432,000 2 60 _$88,000_ $91,000 454,000 6666 AC -FT, 20 DAYS 20 2 600 48 $98,000 $773 000 250,000 $1,796,000 $2,569,0001 10 2 630 48 $60,000 $800,000 263.000 $1,855.000� $2,655,000 0 2 w 660_ _ 48 $61 000 $813,660 276,000_ $1,913,000 $2,726,OD0 ---890 48 - $63,000 _ $840,000 . $1,971,000 290,000 - .... -2U . _2__ "'-2---- ! 2 _I 720 _ -$853,000 - -- 305,000 $2,025,U00 _$2,811,000, $2,878,000 f 48 $64,000 -30 2 750 48 $66,000 $880,000 320,000 $2,084,000 $2.964,0001 -40 f 2 780 48 $67,000 $893,000 337,000 $2,249,000 $3,142,000 -50 2 . 800 48 µ$66,000'.. $906,000 .. _._... 354,000 $2,306,000 $3,212,000 -60 2 830 48 $70,000 _ $933,000 ..- 372,000 $2 365 000 _ $3,298,000 �- -70 -- 2 -860 �890 48 $7 1,000 $946 000 _ $2.423,000 ._ $3,369,000 -80 - -- "--$960,000 ---391,000 01,000 $2,478,000 - $3,438,000 2 48 $72,000 2 48_ $74�000 $2.535000 __-90� -100 2 �920 950 48 $76,000 -1986.909 $1,000,000 _ _432,009 454,000 $2,594l000 _$3,521,000 $3,594,000 See Page 5 for column notes. Page 3 OF 5 TABLE 4-1 WAKE COUNTY Q25 OUTLET STRUCTURE VERTICAL TURBINE PUMPS COST SUMMARY - -- - DEDICATED ---- BOTTOM OF #f OF HP PER PIPE ANNUAL PRESENTWORTH EXCAVATION TOTAL TOTAL QUARRY PUMPS PUMP DIAMETER O&M O&M VOLUME CAPITAL LIFE CYCLE (FT) (inches) COST 40 YEARS (Cy) COST COST ---(�) 2 3 (4) ---(')-- 6 7) 8) 9 6666 AC -FT, 30 DAYS 20 -- w - 2 450 36 -$55 000 '--- - $733,000 250,000 $1,623,C106 - _ $2,356,000 1Q 2 460 36 $58.000 $773,000 - 263.000 $1,665,000 - _ $2,438,000 0 -10 2 460 36 $60,000_ $6.iJ,ODD $800_,000 _- $813 000 276,000 $1.709,000 $1,754,D00_-- $2,509,000 -$2,567,000 2 490 36 290,000 _ -20 2 500 36 $62,000 $826 000 305.000 $1,794,000 $2,620,000 A _-30 2 610 1 36 $63,000 $840,000 320,000 $1,836,000 �_ $2.676,000 2 530 36 $S4 000 $853,OD0 337,000 $1,8B0,000_ -� i _$2,733,000 r:��40 -50 _ 2 540 36 $65,000 $866,000 354,000 $1 923 0010 $2 789.000 _ -- -66 -_ -70 -80 -90 _ -100 2_ 2 2- 2 2 ._ 550 _1 560 580 590 600 36_ _ 36 1 1 36 36 36 $661000 $67,000 $68,000 $69,000 $76,0-001 1 $880,000 _ 1 $893,000 - $906,000 $920 000 $933,000 _-_ 3_72,000 391.000 411,OD0 432,0001 454,000 1 $1,965,000 $2t009.000 _ $2,050,00_0 $2,093 000 $2135,000 $2,845,000 _$2,902_,000 $2,956,0D_0 $3.013 000 $3,068,000 6666 AC -FT, 60 DAYS 20 2 250 3D - $57,000 $760,000 256,0 00 $1,289,000 $2,049,000 10 0 2 2 250 270 30 30 $58 000 $59 000 $773,000 $786,D00 263,000 276,000 $1,321,000- $1,355,000 1-$2,141,000 �$2,094.000 -10 -20 -30 2 -2 2 280 280 290 30 _ 30 $60 000 �$61�000 $62 000 _ $63�000� $64,000 $800,000 290.000 305.000 $1.391,000 $1,424,000 $1,458,000_ $2,191,000 i $2237,000 $2,284,000 _..-_$813,000 $826,000 320,000 -40 -50 -8D 2 2 --2 - 300 _Sf0 - 320 _ _30 30 - 30 $840,000 337,000 $1,490,D00 $2,330,000 $853,000 354,000 $1,523,000 $2,376,DDD $2,422,000 $866,000 372A00 $1 556 000 -70 _ -80~ -90 2 330 30 $66,000 $880,000_ _ 391,000 _ 411,OOD 432,000 - 45 ,000 _ $1.593,000 $1,825,000 -$1,8 000 $i,fi9i.D00 $2,473,000 - $2,545,0D0 - $2,592,000 $Z07,000 2 330 - 340 - -- 350 -- 30 ---36- 30-- $69,D00 $70,000 $71,000 _ 0920,000 _ $93_3,000 - $946,000 2 2 -- See Page 5 for column notes. Page 4 OF 5 TABLE 4-1 WAKE COUNTY Q25 OUTLET STRUCTURE VERTICAL TURBINE PUMPS COST SUMMARY COLUMN NOTES, 1. Quarry elevation in feet MSL. 2. Number of pumps required. Minimum number set at two units for mechanical reliability. 3. Theoretical horsepower requirement per pump. Values does not necessarily correspond to standard motor size. 4. Discharge pipe diameter. 5. Estimated annual cost for operation and maintenance including energy costs. 6'. Present worth of annual O&M costs for 40 years at 7 percent interest. No equipment replacement costs are included. 7. Volume of dedicated rock excavation required for pump Installation. The cost of this item is NOT included in the estimates for capital cost. 8. Total capital cost Includes structural cost, electrical cost, mechanical costs including pumps and outlet structure, and CP&L capital cost plus 25 percent contingencies. 9. Column 6 plus Column 8. Page 5 OF 5 TABLE 4-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINE PUMPS - COST SUMMARY DEDICATED BOTTOM -OF # OF HP PER PIPE. ANNUAL PRESENT WORTH EXCAVATION TOTAL4- 4977 - - 20, 4 1100 -78 $90,000_� $91,000 $1,200,000 ---' 0 13,00_0 ._ $3,891,000 $3,931,Q00 $5,091,000 $5,144,d00 10 4 _ 1115 _ 78_ $1,213 000 -- Q 4 1130 _ 78 $92,000 $1,226,000 �26,000 - $3,993i0QD _ $5,219,000 -10 _4 -22 4 -30 4 1145 1160 1175 78 $94.000 $1,253.000 $1,266,000 $1 293 000 40,000 _ 55,000 _ 70,000 $4,035;000 $4,095,000 - $4,135.000 - $5,288,000 $5.361,000 $5,428,000 _78 - 78 _$95.000 $97,000 -40 i 4 1190 78 $98,000 $1,306 000 87,000 $4 195,000 $5,501,000" -50 4 - 4 -�- 1205� 1220 -�- - 78 78 1$100,000 , $101,000 $1,333,000 $1,346.000 104,000 _ $4,2 0063 T $5,569;000 122,000 $4,298,000 $5,644,000 -70 4 1235 78 $102,000 1 $1,360,0D0 141,000 $4 339,000 $5,699,000 -80 4, 1 1250 78 1$104,000 1 $1 386 000 161,000 $4,399,000 $5,785,000 4977 AC -FT, 20 DAYS 10 20 2 1100 60 $65 000 $866 000 0 12,208,000 - �$3,074,000 -2 1115 60 $66,000 $880,000 - 13,000 - $2 228,000 $3.108,000� 0 2 1130 60 $67,000 _ $893,000 26,000 $2,273,000 $3.166,000 -10 2 1145 1160 -- 1175 - 60 $70 000 $933,000 40,000 $2,294,D00 $3,227,000 -20 30 2 2 - 60 - - 60 _$71,000 $72,000 $946,000_ -_A9 XLo __ 65,000 _ 70,000 $2.33$.20 $2,360,000 $3,284,000 _0.320,000 -- -40-_ - 2 1190 60 $73,000 $973,000 87,000 $2,403,000 $3,376,000 _ 2 1205 60 $75,000 _ $1ZOII0 Q0 104,000 $2,424,000 . $3,424,00D _-50_ -60 2 1220 60 $76,000 $1,013,000 122.000 _$2,468,000 $3,481,000 _ -70 2 v 1235 -- 60 $77,000 $l,026.000 141,000 $2,490.000 $3.516,000 _ -80 1 2 �T 1250 60 $78,000 1 040 000 161,000 $2,533,000 $3.673,000 PAGE 1 OF 5 TABLE 4-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINE PUMPS COST SUMMARY DEDICATED -- ---- BOTTOM OF # OF HP PER PIPE ANNUAL PRESENT WORTH EXCAVATION TOTAL TOTAL QUARRY PUMPS PUMP DIAMETER O&M O&M VOLUME CAPITAL LIFE CYCLE (F) (Inches) COST 40 YEARS (CY) COST COST 1 (2) _(41__ _ 5 6 7 8 9) 4977 AC -FT, 30 DAYS - r...__20..__._. 2 W4800 -- 48 � $61.000 1 $813 000 _ $826,000 - -- $840 000 0 - 13,000 „- 26,000 $1 919 aoo $2,732,000 ' 10 2 810 48 1 $62,000 -$1,925,000 $1 958 000 $2,751,00a $2 798 000 ! 0 2 820 48 1 $63 000 _ -10 -20-- 2 2 830 840 48 48 T $64,000 �$65,000_ $853,000 $866,0_00_ 40.000 55,000 $1,965,000 _ $1,995,000 $2,003,000 $2,034,000 $2,818,000 $2,861,000 $2,8$3,000 $2,927,000 30 40 2 _ 850 48 _ $66,000 _ $67,000 _ _ $880.000 - $893,000 70,000� 87,000 2-860 48 -50 . _... -S0 _........�.....- -70 { 2 2 -.. 2 i-_.. 870 880 890 48 _ 68 000 _.$_ :- $906,000 ...-------------------'--' $920,000. _ $933,000 104,000 -----------.._......? ii.._r._---.-..- 122,000 _-_ _ 144,044 ,$2,039 000 ;_ _$2,O7Q000_ $2.078,000 0 $2 945 000 i .... , _ $2�99_0,000 > $3,011,000 4 48 I 48 $69 000 - $70,000 --802 900 48 $71,000 $946,000 161,000 $2,109,000 $3,055,000 4977 AC -FT, 60 DAYS 20 2^ 350 365 _ 380 T 395 410 425 36 $55 000 $733,000 0 $1,653,000 $2,386,000 10 2 36 $58,000 $746,000 13,000 $1,666,000 $2.412.000 - 0 2 36 $57 000 $760,000 _ 26,000_ $1.7031000 $1,718 000 $1,755 000- $1,768,000 $1,805,000 _ $2,463,000 -10 -20 2 2 36 36 $59 000 $60 000 $786.000 $800,000 40,000 55,000 $2,504,000 i $2,555.000 - 30 2_ 36 $61,000 $813,000 _ 70,000 87,000 -$2,581,000 $2,631,000_, .] $2_,656,Qg0 _I -40 2 w 440 36 $62,000 $826,000__ 50 2- 455 36 $63,000 $840,000 104,000 $1,816.000 � 60 2 470 36 $64,000 _ $853,000-_-_ _122,000 141,000 $1,855,000 $1,868,000 w$2,708,000 $2,7341000 -70 2 485 36 $65,000 $866,000 -80 2 500 36 $66,000 $880,000 _ _ _ _ 161,000 $1,906,006 $2,786,000 PAGE 2OF5 TABLE 4-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINE PUMPS COST SUMMARY _ DEDICATED OTfOM OF # OF HP PER PIPE ANNUAL. PRESENT WORTH EXCAVATION QUARRY PUMPS PUMP DIAMETER O&M O&M VOLUME (FF) (inches) COST 40 YEARS (CY) (1) (21 (3) (41 151 (6) (71 6666 AC -FT, 10 DAYS. 625 -10 1 4 710 -20 4 730 -30 -�AD 4 760 4 790 -50 I-_-0d. .... �.._,4-r840 -70 _ _ 4-810_-- 4 -- -870 TOTAL TOTAL CAPITAL LIFE CYCLE COST COST 60 $70,000 $933,000 0 $3�366�000 _#,299,000 60 $72,000 $960,000 13,000 _ $3,391,000 $4,351,000 60 $74,000 $986,000 - 26,000 $3.448,000 $41434,000 _ !�4,468,000 60 $76,0 00 $1,013,000 40,000 $3,475,000 60 $77,000 $1.026,000 _ - 55,000 $3,525,000 $4,551,000 $4,811,000 60 $79,000 $1,053,000 _ 70,000 $3,558,000 60 $82,000 - $1,093,000 _ 87,000 - $3,608,000 4,701.600_ $4,740,000 1 4,823,000 ' 60 60 _ 60 1 $83,000 $1,106,000 - - - 104,000 _ _ $3�634,000 $3 690,000 $3,T E8.Q00 4 $85,000 i $85.0 $1,133,000 $1,160,000 122,000 141,000 ^ $4,878,000 An RRQ nnn I cti im nnn I lAl nnn `C'M - 7FUI nnn I cm QrA nnn -90 4 920 60 $91,000 ^$1,213:000 182,000 $3,799,000 $5,012,000 -100 _ 4 - 950 60 $93,000 1 $1,240,000 204,000 $3,850,000 $5,090,OOD 606 AC -FT, 90 DAYS _ 20 -� _ 2 600 48 $58,000 $773,000 0 $1,839,DD0 $2,612,000 10 2 630 48 $60,000 $8D0,000 _ _4_3 000 26,000 -$1,853,060 _ $1,894,000 $2,653,000 $2,7D7,000 0 2 660 $61,000 - $813,000 -10 2 690 - _48 48 $63,000 _ $840,000 _ 40,000 _ $1,909,000 $2 ,749,000_ __.._..20__....__ _ -2^-- 2 720 750_ -48 48 $64,000_ 64000 --- $853000�-� $853,006 55,000 70,000 $1,946,000 $1.963,000 $2,798,000 $2,816,000 -40 2 _ 780 .48_ -$65,000 $866.000 87,000 $22108,000 $2,121,D00 $2.974,000 ' $3,001.000 _ --50 2 $66.000 $880,000 104,000 -60___-_-- -70 ...._ 2_-- 2 ._ 830 _ 86a �48 48 $68 000 $906,000 122.000 ff $2,161,000_ I $2,175,000 $3t067 000 $3,095,000 69,000 $920000 141,000 -80 2 890 48 - $7D,000 $933,000 161,000 - $2,214,000 $2,230,000f $3,147,000 $3,190,000 - -90 _ 2 920 �-950 48 $72 000 $960,000 _ 182.000 -100 2 48 $73,000 $973,000 204,000 $2,269,000 $3,242,000^- PAGE 3 OF 5 OTfOM OF1 # OF QUARRY I PUMPS (FT) 6666 AC -FT, 30 nAYS TABLE 4-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINE PUMPS -- -- - - - COST SUMMARY . _._._ DEDICATED HP PER , PIPE ANNUAL PRESENT WORTH EXCAVATION PUMP DIAMETER O&M O&M VOLUME (inches) COST 40 YEARS (CY) TOTAL TO CAPITAL LIFE C COST CO TOTAL S7 20 2 450 _ - _ 36 $55,000 $733.000 0 $1,338,000 $2,07i,000 10 2 460 36 $58,000 _ $773,000 - 13,000 $1,348,000-_ $2,121,000 0 2 _ 480 36 $60,000 _ $000,000 26,000 $1;380�000 _$2,180,000 10 -20 _ 2 490 36 $61.000� 40,000 _$1,393,000 $1,428,000 $2.206,000 2 500 _ 36 $62.6000 �_$813,000 $825,000 55,000 $2,264,000 =30� 2 510 36 $63,000 $840,000 70,000 - 87,000 104,000 $1,434,000__ - $1,471,000 _ $1,480,000__ _$2,274,000 W $2,324,000 $2,346,000 $2 393,000 2 416,000 I -40 -50 -60 _ - -70 2 -- 2 2 T.. 2 530 540 _ " 550� _ 560 36 - 36 $64,000 $65,000 �� -$853�000--- $866,000 $880000 $893,000 36 - 36__� i $66 000000 i _$67,000 , 122 000 i 141,000Y$1,523,000 $1,513,000 i -90 2 580 590 36 36 $68,000 $69 000 $906,000 $920.000 161,000 1 B2,000 $$1,559,000 $1,565,000 $2 465,000 2,485,000 -100 2 600 36 $70 00 $933,000 204,000_ $1,601,000 - $2,534.000 6666 AC -FT, 60 DAYS 20 2 250 30 $57,000 $58.000 $760,000 - $773 000_ 0 13,000 $906,000 $910,000_ $1,666,000 $1,683,000 10 - 2 260 30 0 -�`10 -26 2 270 280 _ 280 _ 290 30 90 �_ 30_ I 30 $59.000 _ $786,006 _ 26,000 $941,000 $945,000 $975,b00 $981.000 _ $1,727,000� $1,745,000 1788,000 $1,807,000 i _ _2_.. 2 $60.600 „� $800,000 _ 40,000 55,000 70,000 $61,000 $62.000 _ - _$813.000 _ _ _ $820.000 _ _ -30 2 -40 2 300 30 $63,000 $840,000 87,000 $1,011.000 $1,851,00'6- -50 _ _ 2 316' - 30 $64,000 $853,000 104.000 $1,015,000 $1,868,000_ -60 2 320 30 $65,000 $866,000 122,000 $1,046,000 $1,912,000 -70 2 330 30 $66,000 $880000 141,000 $1,050,000 $1,930,000 -80 - I---_- 2 _ 330 _ 30 $B9 Q00 $92D,p00 _ 161,000 _ 080,000 $1, $2,000,000_ -90 2 _ �2^^ _ 340_ 30 $70�000 $933,000 182,000 $1 086 000 $2,019 000 -100 350 __]�__ 30 $7 E OOD $946,000 204,000 $1 115,000 $2,061,000 PAGE 4OF5 TABLE 4-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINE PUMPS COST SUMMARY COLUMN NOTES: 1. Quarry elevation in feet MSL. 2. Number of pumps required. Minimum number seta# two units for mechanical reliability. 3. Theoretical horsepower requirement per pump. Values does not necessarily correspond to standard motor size. 4. Discharge pipe diameter. 5. Estimated annual cost for operation and maintenance including energy costs. 6. Present worth of annual O&M costs for 40 years at 7 percent Interest. No equipment replacement costs are included_ 7. Volume of dedicated rock excavation required for pump installation. The cost of this item is NOT included in the estimates for capital cost. 8. Total capital cost includes structural cost, electrical cost, mechanical costs including pumps and outlet structure, and CP&L capital cost plus 25 percent contingencies. 9. Column 6 plus Column B. PAGE 5OF5 TABLE 4-3 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE PUMPS COST SUMMARY BOTTOM OF QUARRY (FT) 20 20 VOLUME (AC -FT) 4977 4977 # OF DAYS _10 _ 24 # OF PUMPS HP PER PUMP PIPE DIAMETER (inches) ANNUAL O&M COSTS PRESENT WORTH O&M 40 YEARS TOTAL CAPITAL COST _ $4 4fi6,000_ TOTAL LIFE CYCLE COST $5,746.000 $3,417s000 _. .. 1.0 5 500 _ 500 _ 78 60 $96,000 __$1,260,000 _ $68,000 $906,000 20 4977- - 30 4 500 _48 $66,000_ _ $880,000 _$2,511,000 __ $2,109,000 $2,989,000 20 4977 60 2 500_ 36 $56,000 $746,000 $1,242,000 $1,988,000 20 W _ 6666 10 6 500 60 $74,000 _ $986.000 — $2,944,aaoM� _3 830,000 20 6666 20 3 500. 48 _ $60,000 $800,000 $1,666,000 $2,456,000 _ 20 �.. - 20 6666 6666 30 60 2 2 500 500 36 30 $56,000 $57,000 _ — $746 000 760:0_00 _ ,^ $1,243,000 $11211,fl00__ $1,989,000 $1,971, 0 COLUMN NOTES: 1. Quarry elevation in feet MSL. 2. Storage in AC -FT. 3. Number of days required to pump out sufficient volume to store second 100 year storm. 4, Number of pumps required. Minimum number set at two units for mechanical reliability, 5. Theoretical horsepower requirement per pump. Values does not necessarily correspond to standard motor size. 6. Discharge pipe diameter. 7. Estimated annual cost for operation and maintemance Including energy costs. 8. Present worth of annual O&M costs for 40 years at 7 percent interest. No equipment replacement costs are included. 9. Total capital cost includes structural cost, electrical cost, mechanical costs including pumps and outlet structure and CP&L capital plus 25 percent contingencies. 10. Column 9 plus Column 8. .. ti` � `�;lii,.n� ` h�� ram` ' r "` �� ����''r ('' . `" �'''. • -'r XL T .�,f�_ • .. 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Y �...r ��'� ,,,,^-��'`•� �� r+'^i9 f � p_ .i^� a • t r)��y^M ..f�•r-Kr%''�'�. r �` ?��{.: ''":+ to{J �� 'i �^ 't �'rdi � t ., � 1,,.-... ;Lr"".,_ r •, � _ _ S t r` �,``,'�- `� ��yyy `"' ,, .y.'l.��,,.+ ,1"'fs :•S�,ri+.r-•..'v� 'r.I,y�r t�-�-G,1'�� �� Q�' `k 4 a;.y- L� �, � r�' 4 'y• d� 'ft'�' 9 r� Y, � P .r t' i , t �� r`•� i ; ��...I{17i�-'i' J 1 .AS' - . T%"K' i i :r. [♦ t . ,p i.:ik ) �'"d4.� °.'1 { 5-*-c's 0 2 1 "' y r' S '� "' ,.• u{ s y y ; .+f hFi7 hir+q t4 $ � kj r n Ilk �V"•iffJ,�.��q�ti "- _ ;•-', _`�; •-� .�1i.1 �f�. i*i�•9ii?�i`� �_ 4 ,#', �+��t71�'`'t 4., [` r:r��.,- '. � �~ - �' ",'�,-� y a 4`- .. '+ Y �llf� S���l � .'� • ! `y� 1 Et t 1�{�,� ` t� ,, / +� �{' _d . �.- _ Yin � ' F � - • ram- y11 .r� f , • .4. ti 6500 6000 0 o 5500 o.� 5000 00 o 0 4500 0 co 4000 3500 -100 m z z 0 D M 6• 6 n Wake County. 250 Outlet Structure Summary Pump Comparison 10 .lay Evacuation Period -80 -60 -40 -20 0 20 Quarry Bottom Elevation - Feet MSL — Submersible Sub. Turbine. - Vert -Turbine (4,977 Ac-ft) (4,977 Ac ft) (4)977 Ac ft). Submersible Sub. Turbine= Vert. Turbine (6,666 Ac-ft) (6,666 Ac-ft) (6,666 Ac-ft) so c E 390.0 370b v � 3500 0 d � 3300 � cn n n 3100 o c� o 0 y 2900 2700 2500 Wake County 25Q Outlet Structure Summary Pump Comparison 20 Day Evacuation Period -80 -60 -40 -20 0 Quarry Bottom Elevation - Feet MSL --'=— Submersible Sub. Turbine Vert. Turbine (4,977 Ac-ft) •(4,977 Ac-ft) (4,977 Ac-ft) - _ Submersible �u "Sub. Turbine Vert. Turbine (6,666 Ac-ft) (6,666 Ac-ft) (6,666 Ac-ft) 20 In M z D z O CA a M Wake County 25Q Outlet Structure Summary Pump Comparison 30 Day Evacuation- Period 3600 3400 0 3200 v o 3000 U) x0 2800 2600 o n 0 AI 2400 2200 2000 -100 -80 -60 -40 -20 0 20 Quarry Bottom Elevation - Feet MSL = Submersible - c— ,Sub. Turbine • Vert. Turbine (4,977 Ac-ft) 14,977 Ac-ft) (4,977 Ac ft) - =~- Submersible- Sub. Turbine • Vert. Turbine (6;666 Ac ft) (6,666,Ac-ft) (6,666 Ac-ft) 3100 2900 C 2700 DID G r 2500 ON x 2300 jn 2100 00 0 A*- 1900 1700 1500 Wake County. '25Q Outlet Structure Summary Pump Comparison 60 Day Evacuation Period. -100 -80 -60 -40 -20 0 20 Quarry Bottom Elevation - Feet MSL == Submersible Sub: Turbine • - Vert. Turbine = Y Submersible (4,977 Ac-ft) (4,977 Ac-ft) (4,977 Ac-ft) (6,666 Ac ft) -Sub. Turbine " Vert.. Turbine (6,666 Ac-ft) (6,666-Ac ft) !L C A Results and conclusions relative to the data shown in Tables 4.1 through 4.3 and the companion figures are discussed in Section 5 of the report. 4.2 Capital Costs Capital costs include all, costs associated with construction of the necessary improvements including the pump cost, the structural cost of any required civil support system, the outlet piping cost, the CP&L capital cost(if applicable) and electrical cost. All capital costs include contingencies of 25 percent for engineering and unanticipated project costs. The capital costs for each pumping option is described in greater detail in Appendix A for the vertical turbine pumps, submersible turbine pumps and submersible pumps as Tables A.1,. A,2 and A.3, respectively. The estimated cost per pump includes the cost of the pump and associated valving which would consist of a check valve, a -butterfly valve for isolation purposes and the local piping required_ for the connection'to the common discharge header. The structural costs include the costs directly associated with the pumps consisting of the support tower(vertical turbine pumps only) or base slab(submersible and submersible turbine pumps), screens, handrail and other associated costs. The outlet piping cost includes the discharge piping and the required "stairstep" outlet structure. The estimated cost for any up front capital contribution to CP&L for the necessary electrical power feeder upgrade is included. While it might prove possible to recover a portion of this cost through the usage charges during the first five years of operation, these costs are treated as "sunk costs" that will not be recovered for the purposes of this study2. The electrical costs include the costs for motor starters and breakers for each pump, electrical cable and a masonry building to house the equipment. Local control and instrumentation costs are also included in this item. Z It is not clear that power usage during the first five years of operation will be sufficient to recover the CP&L capital charge unless a major storm event were to occur. Since the probability of this is speculative, we have chosen to treat this charge as nonrecoverable. 4-17 HAZEN AND SAWYER Envionmarta! EnSinam 4 S6sm4n Results and conclusions relative to the data shown in Tables 4.1 through 4.3 and the companion figures are discussed in Section 5 of the report. 4.2 Capital Costs Capital costs include all costs associated with construction of the necessary improvements including the pump cost, the structural cost of any required civil support system, the outlet piping cost, the CP&L capital cost(if applicable) and electrical cost. All capital costs include contingencies of 25 percent for engineering and unanticipated project costs. The capital costs for each pumping option is described in greater detail in Appendix A for the vertical turbine pumps, submersible turbine pumps and submersible pumps as Tables A.1, A.2 and A.3, respectively. The estimated cost per pump includes the cost of the pump and associated valving which would consist of a check valve, a butterfly valve for isolation purposes and the local piping required for the connection to the common discharge header. The structural costs include the costs directly associated with the pumps consisting of the support tower(vertical turbine pumps only) or base slab(submersibie and submersible turbine pumps), screens, handrall and other associated costs. The outlet piping cost includes the discharge piping and the required "stairstep" outlet structure. The estimated cost for any up front capital contribution to CP&L for the necessary electrical power feeder upgrade is included. While it might prove possible to recover a portibrn of this cost through the usage charges during the first five years of operation, these costs are treated as "sunk costs" that will not be recovered for the purposes of this study2. The electrical costs include the costs for motor starters and breakers for each pump, electrical cable and a masonry building to house the equipment. Local control and instrumentation costs are also included in this item. 2 if is not clear that power usage during the first five years of operation will be sufficient to recover the CP&L capital charge unless a major storm event were to occur. Since the probability of this is speculative, we have chosen to treat this charge as nonrecoverable. 4-17 HAZEN AND SAWYER Enek,wwyxW En#mon & Sdmiku 4.3 Operation and Maintenance Costs Costs associated with .operation and maintenance are discussed in the following subsections and shown in Appendix B for each pumping alternative. Operation and maintenance costs were estimated for a 40-year period based on quarterly pumping of the annual flood volume. The O&M costs for the vertical turbine. pumps, submersible turbines and the submersible pumps are presented in Tables B.1, B.2, and B.3, respectively. Because of the infrequent use of the equipment, operation and maintenance costs are not expected to be as great as similar costs where such equipment Is regularly used. If operation is limited to removal of the average annual flood waters by quarterly pumping(i.e.,no major flood events occur) the equipment, and perhaps not all the equipment, would operate no more than 28 days per year and perhaps as little as only 4 days per year depending on the option selected. Because of this expected low use, the estimated operation and maintenance costs exclude any costs associated with replacement of bearings or wear rings or any other part which, in order to perfect the repair, would necessitate removal of the equipment from its location. 4.3.1 Power Costs An economic analysis was performed to determine the least cost for power based an quarterly pumping over a 40 year period. This analysis was performed in two parts. The first part of the analysis was to determine which CP&L power rate schedule would be the least expensive. The second part of the analysis was to compare the total cost (capital plus O&M) of on -site diesel generators to the cost of purchased power from CP&L. This economic analysis is discussed in the following two subsections. 4.3.1.1 ' CP&L bate Schedules The two most favorable rate schedules available for this project are the Time of Use (TOU) schedule and the Seasonal/Intermittent (S/1) schedule. In terms of rate charged per kilowatt of usage, the TOU schedule is less expensive than the Seasonal/Intermittent schedule for the same horsepower. However, the TOU schedule includes 60 on -peak hours a 4-18 HAZEN AND SAWYER Ewnrwt-J. Ea uvom & Sciwsia week during which pumping could not occur without a significant cost penalty. To compensate for this time restriction, the capacity of the pumps would have to be increased by almost 60 percent over the capacity required for the S/I schedule in order to maintain an equivalent pumping capacity. Table 4.4 compares the total life cycle cost far the TOU rate versus the S/I rate for a range of horsepowers. Table 4.4 demonstrates that although the annual power costs for the TOU rate are less expensive, the additional mechanical capital cost necessary makes the S/I rate schedule less expensive overall. The cost advantage enjoyed by the S/I schedule would be diminished by an increasing number of storms that required operation of the equipment. At some point in any given year, the TOU rate could be cheaper if the total hours of operation exceeded the break event level. We doubt that the actual hours of operation will approach this level and would expect the S/I rate to be more economical for the average year. 'We recommend that the design proceed on the basis. of the S/I rate schedule. 4.3.1.2 CP&L versus On -Site Generators A comparison of the relative cost for purchased commercial power supplied by CP&L and the use of on -site generators was performed for each pumping alternative. The comparison was based on 40 year return period assuming a .7 percent interest rate. Commercial power supplied using CP&L's SeasonaUlntermittent rate was less expensive than on -site generators for every alternative. These costs are listed for each pumping alternative in the O&M cost in Appendix B: The costs for generators included the capital costs for . the generators, an annual engine maintenance cost, and a power cost of $0.065 per Kw-Hr based on anticipated fuel costs and consumption rates. The CP&L costs were 'generated by calculating the power cost according to the Season aUlntermittent rate schedule plus the up front capital charge by CP&L. 'All other operation and maintenance costs listed in the Tables 6.1, 62, and B.3 were common to both options and were added to determine a 40 year total O&M dost. 4-19 HAZEN AND SAWYER Emironme nd Engineers d Scientists TABLE 4.4 CP&L RATE ANALYSIS SEASONALIINTERMITTENT RATE TIME OF USE RATE HORSEPOWER ANNUAL COST SII RATE TOTAL POWER COST COST TOTAL COST 1 EQUIVALENT HORSEPOWER REQUIRED ANNUAL POWER COST TOU RATE TOTAL CAPITAL COST TOTAL (1 500 $26, 200 $760, 000 $1,109.000 775 $18, 300 . $1, 210, 000 $1 4541000 900 $30,300 $1 345,000 $1,749.000 1395 127,400 $2,175 000 $2 540 000 1200 $33,400 $1,848,000 $2,293,000 1860 $29,200 $2,623,000 $3,012,000 1600 $37 600 $1,928,000 $2,429,000 2480 $31,700 $2 349 000- _ $2;772,000 2200 $43,800 $2 125 000 $2 709,000 3410 $35,500 $3,142 000 $3 615,000 2500 $56,500 $2,541,000 $3,294,000 3875 $41,000 $3,568,000 $4,115,000 4400 $66,600 $3,901,000 $4 789,000 6820 $49,000 $5,756,000 $6,409,000 (1). TOTAL COST IS THE 40 YEAR PRESENT WORTH VALUE FOR ANNUAL COST AT 7 % PLUS THE MECHANICAL COST. TOU -TIME OF USE S/I - SEASONALIINTERMITTENT 4.3.2 Labor Costs The estimated costs for labor are attributed to routine checking of the facility and operation of the facility during quarterly .pumping to remove the average annual flood. Costs provide for two maintenance personnel at a rate of $45 per'hour each to provide routine maintenance for eight months at seven hours per month each, or a total of 112 hours. Costs associated with the remaining four months of the year, when quarterly pumping is employed, reflect 8 hours per day for each day of pumping. 4.13 Administrative Costs These costs are intended to allow for the annual staff time spent by County administrative staff in monitoring the facilities, including review of inspection and maintenance reports, scheduling routine maintenance on pumps, motors, generators, engines and other equipment, and otherwise performing administrative tasks related to the project. For purposes of this study, this time is allotted at 120 hours per year at $75 per hour. . 4.3.4 Equipment Maintenahce Costs Equipment maintenance costs include routine equipment maintenance pertaining to the servicing of diesel engines, pumps and motors. For diesel engines, annual servicing includes'a check of engine operations while running once each month for 1 hour per unit plus changing of oil and filters and checking fuel for water once each year. Consequently, annual labor costs associated with servicing of diesel engine units will be based on 2 hours per unit per mor5th at a rate of $100 per hour for routine maintenance and 8 hours per year for oil change, tune-up, etc.. Material costs for oil, filters, etc. is budgeted at $50 per unit per year. Unlike monthly servicing of diesel engines; electric motors will not require monthly servicing. Rather it is contemplated that servicing of electric motors will be performed twice a year, each time being -simultaneous with a quarterly discharge of average annual flood water. Each service.event consists of performing electrical checks on motor windings and heaters. This effort is estimated to require 2-hours per motor, which includes a moderate allowance for travel, at a rate of $100 per 4-21 HAZEN AND SAWYER En4ronmenial Erg*e re & 5cienB:b hour, in addition, electric motor drivers for vertical turbine pumps should be checked for vibration and balance each service call. An additional one -hour per motor for vertical pump alternatives should be budgeted for this item. 4.4 Effect of 100-Year Storm Event The cost (power + O&M + Administration) for two 100 year floods occurring successively was calculated for each pumping alternative and is presented in Tables C.1, C.2 and C.3 for the vertical turbines, submersible turbines and the submersible pumps, respectively. Also listed in these tables is the power required to remove each storm, total number of days pumping, the cost for the first and second 100 year storms, and the O&M cost associated with these storms. The previous cost analysis for operation and maintenance purposely omitted those operating costs related to evacuating quarry flood waters following occurrence of the 100-year storm(s). While statistical data .may predict the frequency of the occurrences of a storm of such magnitude, no method is available to accurately predict the actual time of occurrence. Therefore, operating costs associated with the 100-year flood events have been prepared separately. Operating costs associated with this pumping include power costs, labor costs, and administrative costs. The cost for pumping the 100 year storm event for any quarry bottom elevation is virtually the same for all the evacuation periods since the total amount of energy required is the same regardless of the time required for the pumping operation. However, the operation and maintenance costs for the longer evacuation times are higher due to longer pumping periods. Power costs are based on the rates available through the Seasonal or Intermittent Power Schedule as previously outlined. Labor costs include provisions for 2 maintenance personnel dedicated to the project for 2 hours per day while pumps are operating and at the previously identified rate. Administrative costs are those staff costs associated with monitoring of discharge activities over the duration of the pumping period at 1-hour per day at the rate previously identified. 4-22 HA7EN AND SAWYER W inmertal Emgvem & SdidLb higher due to longer pumping periods.. Power costs are based on the rates available through the Seasonal or Intermittent Power Schedule as previously outlined.- Labor costs include provisions for 2 maintenance personnel dedicated to the project for 2 hours per day while pumps are operating and at the previously identified rate. Administrative costs are those staff costs associated with monitoring of discharge activities over the duration of the pumping period at 1-hour per day at the* rate previously identified. 4-23 HAZEN AMID SAWYER Enrrormental Erg4+cet� & Sccwftts 5.0 Summary and Conclusions This study has developed information -and detail for a wide range of alternative quarry configurations and equipment alternatives for the conversion of the Teer Quarry to dual duty as an active quarry operation and temporary flood control storage structure on Crabtree Creek. Many issues and questions remain to be answered concerning the final quarry configuration and the exact timing for implementation of the 25Q Project. The information developed during this study can be used by the County in evaluating the alternatives available and to assist in any future negotiations with Nello Teer concerning the use of the quarry. Based on our investigation, it is our conclusion that the concept of using the quarry for flood control storage is both technically feasible and economically attractive as an alternative to the original dry impoundment on Crabtree Creek. 5.1 Conclusions A. Final Quarry Configuration and Volume The final quarry volume and configuration will have a significant impact on the total cost forthe 25Q Project. There are marry questions related to this issue that can only be resolved through further discussions between the County and Nello Teer. There are however, several conclusions than can be reached relative to the configuration and volume that may help guide future discussions between the County and Teer. The following conclusions are offered for consideration: • Maximizing the quarry volume is clearly to the County's advantage. By increasing the available quarry storage volume, the volume of the first 100 year storm that has too be evacuated to make room for the second storm is reduced. For any given quarry bottom elevation, the capital and life cycle costs are less for the larger quarry volume of 6,666 Ac-ft. 5-1 HAZE` AND SAWYER SVVv ornnental Engineers & kQMIl b • Both capital and O&M costs are adversely affected by increasing the depth of the quarry. It is feasible to achieve both the minimum design volume of 4,977 Ac-ft and the maximum design volume of 6,666 Ac-ft without any increase in quarry depth. If possible, negotiations with Teer should focus on restricting or limiting any future increase in quarry depth by encouraging only a lateral expansion of the quarry. • Limiting the vertical expansion of the quarry will also serve to reduce or eliminate the need for any required excavations prior to pump installation. If the maximum quarry depth is too be increased, we recommend that the pump installation plan include the necessary rock excavation to allow the pumps to be installed at the final depth as part of the initial construction. The complications of installing and somehow latter modifying the pump installation to accomodate a deeper quarry are such that we consider this approach to be impractical. B. Selectlon of Pumping Equipment Four alternative types of pumping equipment were considered during this study as noted below. Pump Configurations Considered • submersibles • submersible turbines • vertical turbines • horizontal/vertical dry pit pumps The horizontal or vertical dry pit pumps were riot selected for. final consideration due to the extremely high capital costs. Of the remaining options, the submersible pumps offer a limited alternative due to a restriction on the maximum driver size available and maximum operating head. This type of pump can only be considered if the County can reach 5-2 HAZEN AND SAWYER Envuanmartal @nonsers & 5cienW3 an agreement with Teer to limit any future increase in the depth of the quarry beyond present levels. The submersible turbine and vertical turbine pump alternatives would each have the capacity to dewater the quarry over the full range of configurations and quarry depths considered during this study. The total life cycle costs of each pump configuration are compared in Figures 4-1 through 4-4. In general, the comparisons of pump life cycle costs consistently favor the submersible turbine pump over the vertical turbine arrangement except at the shorter quarry evacuation periods. At the 10 day evacuation period, the vertical turbine would enjoy a cost advantage of about $800,000 which is primarily the result of the limit an driver size for the submersible turbine pump. This limit would require more individual pump units for the submersible turbine alternative. Although the configuratlon is drastically different, the actual pumping units for the vertical turbine and the submersible turbine configurations are much the same. The primary difference is in the pump driver which would consist. of a submersible motor is one case and a conventional exterior rated motor in the other case. The vertical turbine must rely on a long shaft to provide the connection between the motor and pump whereas the motor and pump are direct coupled in the submersible configuration. As noted in the discussion in Section 3 of the report, the shaft lengths required for this application far exceed the normal operating range for vertical turbine pumps of the size required and could result insignificant problems with bearing alignment, bearing wear and vibration. In our judgement, the submersible turbine pump is the preferred equipment for all altemative quarry configurations and depths considered. If an agreement can be reached with Teer to limit any further vertical expansion of the quarry, consideration can be given to the use of conventional submersible pumps. The arrangement for these units would be very similar to the layout for submersible turbines. Base designs that would allow either type of pump equipment might be advantageous from a perspective of increasing bid competition and would not add much to the design effort. 5-3 HAZEN AND SAWYER EnawnrrmrrA En*nnrs 6 Scivnt6ts C. Source of Electrical Power and Rate Schedule The use of purchased power from CP&L was compared to the use of on -site diesel drivers generators as the source of energy to drive the pumping equipment. Above a connected load of 1500 KW, CP&L indicates that their distribution system.to the site would have too be upgraded and that the cost of this upgrade would be recovered from the County as an initial up front charge. - Even considering these charges, the comparisons developed during the study favor the use of power from CP&L over on -site generators. Reliance on purchased power would also eliminate a major mechanical component of the system from the County's operation and maintenance responsibility. The study compared two alternative rate schedules that would be available to the County from CP&L . The Seasonal/Intermittent (Sll) rate would involve a slightly higher charge for the electrical energy used but would provide the maximum flexibility in scheduling the operation of the pumping equipment. The Time of Use rate (TOU) provides a somewhat lower energy charge at the expense of restricting operation to off-peak energy periods. Restricting pump usage to off-peak periods would require a greater pumping capacity to maintain the same total evacuation period and would- increase the capital cost of the pump installation. A comparison of the 40 year present worth cost under each rate strategy favors the Sll rate and this rate is recommended for consideration.' D. Evacuation Period Not surprisingly, the detailed comparisons show a significant cost savings associated with increasing the allowable quarry evacuation period. Table 5.1 shows a'comparison of the average life cycle costs for all quarry depths considered far both the minimum quarry storage volume of 4,977 Ac-ft and the maximum volume of 6,666 Ac-ft. Data is presented for both the vertical turbine and the submersible turbine pump alternatives since these arrangements were the only two identified that would have the necessary pump capacity for all depth ranges considered. 54 HAZEN AND SAWYER Errvirenmonlal Enonson E Sdrrdi m The Project Specifications indicate that the allowable evacuation period can range from a low of 10 days to a high of 30 days. This study also developed data for a longer 60 day period to further examine the cost of limiting the evacuation period. The data from Table 5.1 shows that the life cycle costs for the project would be increased by 1.8 to 2.5 times over the lowest costs for the 60 day period. Increasing the allowable evacuation period from the current maximum value of 30 days to 60 days would reduce the project life cycle costs by a minimum of 12 percent to a maximum of 25 percent. Given the cost implications, we believe, it would be appropriate to give serious consideration to the maximum allowable evacuation period that can be justified. 5-5 HAZEN AND SAWYER Errrironrrorul Eftpoon S Sclw6ts Table 5.1 Comparison of Average Life Cycle Costs (1,000 Dollars) 4,977 Ao-ft 6,666 Ac-ft Minimum Qu rry Volume Maximum Q arry Volume Evacuation Life Cycle Submersible Vertical Submersible Vertical Period Cost/Ratio Turbine Turbine Turbine Turbine 10 Day Evacuation "it! t 2.10 1.82 2.52 1.89 20 Day Evacuation 30 Day Evacuation 60 Day Evacuation Le stt Cost I 1.29 I 1- I io to 1.57 1 1.32 Least RatioCost I 1.12 1'18 I 1.24 I 1.17 Lsast Cost I 1.00 I 1.00 I 1.00 I 1.00 Appendix A HAZEN AND SAWYER Ewua monw En*mrs A Sdwdals TABLE A-1 WAKE COUNTY Q25 OUTLET STRUCTURE VERTICAL TURBINE PUMPS CAPITAL COSTS BOTTOM OF TOTAL COST TOTAL TOTAL OUTLET CP&L ELECTRICAL QUARRY HP PER PUMP STRUCTURAL PIPING CAPITAL COST (FT) PUMP COST COST COST COST 4977 AC -FT, 10 3AYS 20 4400 $675,990 1 $1,350 ODO $404 000 $377 000 $158,000 $161 0 00 10 4460 $69 ,000 $1 388000 $432000 $377,000 $159,000 $181,000 0 4520 $713,D00 $1,426.000 $459.000 $377.000 $160,0013 $181.000 -10 4580 $732,000 $1,464,000 $487.000 $377,000 $162,000 $181 0()0 -20' 4640 $75 DODO0' $1,502,000� $514,000 $37,7,0_00 $183 00 0_ $181,000 -30 �� 4700 $770,D00 $1,540,0DO $542,000 $377,666 $164,000 $181,000 -40 ; 4760 $789 000 $1,578.000 $569 000 $377,000 165,000 $181,000 -50 4820 $808,D00 $1,616 ODO $597,000 377,000 $166,000 $181,000 4880� $827,000 $1,654,000 $624,000 $377,000 $168,000 $181,000 F-60 -70 4940 $846 000 $1 692 000 $652 000 $377,000 $169,000 $i81 000 -80! 5000, $865,000', $1,730 000 $679,000• $377,000 $170,00D: $181,000 4977 AC -FT, 20 DAYS 20 2200 $417,001) $834,ODO $381000 $305,000 $117,000 $177,000 10 2230 $425.000 $850.000 $408,000 $305, 000 $117,000 $177,000 0 2260 $433 000 866,000 $434,000 $305,000 $118,000 177 000 -10 2290- $441 OOp $882 000 S461 000 $305,000 $118,000 $177,000 v.-20 2320 $449,000 $898,000 W7,000 $305 000 $118,000 $1771000� -30 _ 2350 $457,000 $914,000 - $514,000 __$30_5,000 $119,000 $177,000 -40 2380 - $465,000 $930,000 $54Q000 $305,000 $119,000 $177,000 -50 2410 $473 0000 $946,000 $567 000 $305,000 $119.000 $177,000 -60 2440 $481,000 �962,000 $593.000 $305,000 $119,000 $177,000 _ -70 2470 $489 000 $978 000 $620;000� $305,000 $120,OOD $177.000 -60 2500 $497 000- $994,000, $fA6.000--L$4L5AP-L $120 000 $177,000 Page 1 OF 4 TABLE A-1 WAKE COUNTY Q25 OUTLET STRUCTURE VERTICAL TURBINE PUMPS CAPITAL. COSTS BOTTOM OF TOTAL COST TOTAL TOTAL OUTLET CPBL. ELECTRICAL QUARRY HP PER PUMP STRUCTURAL PIPING CAPITAL COST (FT) PUMP COST COST COST COST 4977 AC -FT, 30 DAYS 20 1600 $313,000 $626,000 $363,000 $257,000 $111,000 $175,000 10 1620 $324,000 $648,000 $388.000 $257,000 $111 D00 $175,000 0 1640 $335 000 $670,000 $413.000 $257,000 $111,000 $175,000 1 -10 1660 $346,000 $692,000 . $438,000 $257,000_ _ $112,000 $175,000 -20 1680 ^ $357.000 $714.000 $463,000_ $257,000 $112,000 $175,000 _ -30 1700 $369,000 $738.000 _ $489,000 $257,000 $112,000 $175,000 _ -40 1720 �50--1 1740 -60 1760 $380,000 $391.0006 1$402,0001 $760.000 _-182,000 $804,000 $514,000 1 $539 000 $564,000 $257,000 _$257,000_ $257,000 $112 000 _ $112,000 $113,000 $175,000 $175,000 $175,000 -70 1780 $413;000 1 $826,000 1 $589,000 1257,000 il-$257.000 $113.000 $175,000 -80 1 1800 1$424,0001 $848.000 j $614,000 $113,000 $175,000 4977 AC -FT, 60 DAYS 20 700 $217,006-1 $434,000 ^' 325,000 - �v$345,000. $209,000 $14,000 _$15,000 $170,000 10 730 $236,040 $472,OOD $209,000'� $170.000 0 760 $255.000 1 $510,000 $365,000 $209,000 Y $15,000 $170,000 -10 790 $274,000 $548,000 _ $384,000 $209,000 $16 000 $170,000 _ -20 820 $293,000 $686.000 $404 000 $209,000 $16,000 $170,000 _ -30 850 $312,000 $624,000 $424,000 $209,000 $17,000 $170,000 -40 -50 880 $331_tOD0 $350,000 $662,000 $700,000 _ $444,000_ $464,D00 $209 000 $18,000 $170,000 910 $209.000 . $18,000 $170,000 -60 940 $369,000 $738,000 $483,000 $209,000 $19,000 $170,000 -70- 970 $388,000 $407,000 $776,000 $814,OOU_ $503,000 i $523,000 $209,000 $1_9�000 $170,000 j -80 1000 _ y $209.000 $20,000 $170,000 Page 2OF4 TABLE A-1 WAKE COUNTY 025 OUTLET STRUCTURE VERTICAL TURBINE PUMPS CAPITAL COSTS BOTTOM OF TOTAL COST TOTAL TOTAL OUTLET CP&L ELECTRICAL QUARRY HP PER PUMP STRUCTURAL PIPING CAPITAL COST (FT) PUMP COST COST COST COST 6666 AC -FT, 10 DAYS 20 2500' 641,000F $1,282;000_ •$391000 $305,000. $120,000 $180,000 10 2600 $660 000 $1.320,000 $419,000 $305,000 $122,000 5180,000 0 2800 $679 000 $1,358.000 $446.000 $305,000 $126,000 $180,000 -10 2800 $698;000 $1,396 000 $474,000 $305,600 $126,000 ^ $180.000 -20 3000 $717 000 $1,434,000 $501,000 $305,000 $130,000 _$180,000 -30• 3000t $736,0M $1,472;000 $529,000 $305,000 $130,000~ $180,000: -40 3200 $755,000 $1,510 000 $556,000 $305,00 $134,000 $180,000 -54 3200 $774,000 $1,548,000 $584,000 $305,000 $134,000 $180,000 -601 3400 $793,000-1 $1,586000 $611,000 $305.000 $138,000 J $180,000 70 3400 $812=000 1$1.624 000 $639 000 $305,000 $138,000 $180,000 _i -80 3600 $831,000 $1,662.000 $666,000 $305,600 $142,000 $180 000 -90� 3600• S850,000• $1.700,000,�$721,000 $694�000��. _$305,000_ $142,000- $180,000. -100 3800 $869,000 $1,738,000 $3051-000 $146,000 $180 000 6666 AC -FT, 20 DAYS 20 1200 $306 000 $612 000- �$632 $373;000 $257,000 $22,000 $173,000. 10• 1260 $316,000 000 $399 000 $257,000 $23,000 $173.000 0• 1320-- $326 000 $652 000 $425,000 $257.000 $23,000 $173,000 -10 1380- $336,000 $672,000 _$451,000 $257000_� $24,000• $173,000 _ -20 1440 $345 000 690,000 $476 000 $257,000 . $24,000 173,000 -30 1500 $355,000 $710,000 $502,000 $257,000 25,000 $173,000 -40 _ 1560 $365,000 $730,000 $528,000 5257,000 _ $111,600 ` $173 000 -50 160D $375 DDD $750 000 $554,000 $257,000 Y $111,000� $173,000 - 1660 $385 000 $770 000 $580,000 $257,000 $112,000 $173,000 _-60 -70 1720 $395,000 $790,000 $606,000 $257,000 _ 112 000 $173,000 -80, -90 f -_ 1780 1840 $404,000 $414 OOQ $808 000 $828,000 $631 000 $657,000 $257,000� $113 000 113,000 $173 000 $173,000 -100 1900_1$424,000 $848,00D 1 $683,000 _$257,0004 $267,000 $114,000'*'-T9173000 Page 3 OF 4 TABLE A-1 WAKE COUNTY Q25 OUTLET STRUCTURE VERTICAL TURBINE PUMPS CAPITAL COSTS BOTTOM OF TOTAL COST TOTAL TOTAL OUTLET CP&L ELECTRICAL QUARRY HP PER PUMP STRUCTURAL PIPING CAPITAL COST (FT) PUMP COST COST COST COST 6666 AC -FT, 30 DAYS 20 900 $273,000 $546,000 $365,000 $209,000 $18,000 $170.000 10 920 $278.000 $556,000 $379 000 $209,000 $18,000 170,000 0 960 V� $283,000 $566,000 $403,004 $209,000 $19 000 $170,000 -10 980 $288,000 $576,000 $426.000 $209,000 $20 000 $170,000 -20 1000 � 92,000 $584,000 $452,000 $209,000 $20.000 170,000 -30 1020 $297,000 . $594,000 _$476,000 _ $500.000 _ $209,000. $20,000 $170,000 _ -40 1060 $302,000 $1004,000 $209,000 $21,000 $170.000 -50 Yv 1080 $307,000 $614,000 $524,000 $209.000 $21,000 $170,000 : -60 1100 1 $312,000 $624,000 $548,000 V_ $209,000 $21.000 $170,000 -70 1120 $317,000 $63344 000 $573,000 _ $209.000� _ $21.000 $170,000 -80 1160 $321.000 $642 000 $597,000 $209.000 $22,000 $170 000 -90 J 1180 $326,000 $652,000 9,000 1645,000 $209 000 $22,000 $170,000 -1aa 1200 $331,000 $662,000 $209,000 $22,000 $170,000 6666 AC -FT, 60 DAYS 20 500 $174,000 $348,000 $321.000 $185,000 $10,000 $167,000 10 0 1-560- 520 540 $178,000 $182.000 $356,000 $364,000 $339.000 $357,000 $185,00_0_ $185,000�� $1_0,000 " 11,060 $167,000 $1fi7,000 -10 _ 560 $187,000 $374,000 $376,000 $185,000 $11 000 $167,000 -20 •560. $191,000 $382,000 $394,000 $185,000 $11,000 $167,000 -30 $195,000 $390,000 $412,000 $185,000 $185,000 $12�000 - �0,000 _$167,000 $167.000 -40 600 $199,000 $398,000 S430,000 -50 620 $203,000 $_406,000 $448,000 $185,000 $12,000 $167.000 _ -60 640 $207,000 $414,000 $466,000 $185,000 $13,000 $167,000 -70 _ _ 660 $212,0 $424,000 _. Y $485,000 $185,000 $13,000 $167,000 -80 -90 - 660 $216.0_00 $43'2.000A $440,000 _ $503,000 $185,000 $13,000 $167,000 680 $220,000 $521,000 $185.000 $14,000 $167,000 _ -100 700 .- $224 00Q V$448,000 1 $539,000 $185,000,. $14�000 _ __$167,000 Page 4 OF 4 OTfOM O TOTAL QUARRY HP (F.0 4977 AC -FT, 10 DAYS TABLE A-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINE PUMPS CAPITAL COSTS COST � TOTAL I TOTAL I -OUTLET CPlL JECTRICAL PUMP I ER. COST STRUCTURALC OS G CAPITA L EL COST P 20 - 1D -._.. 4400 4460 !m Q00' $2,136,000 $16;000 $431;D00. $158 000 $372,ODO, $541,OD0 $2,164,ODO $16,000 $434,000 $159,000 _$372,0D0 0 4520 $547,000 $2,188,000_ $16,000 �- $16.000 __. $16,000 $16L000 _ $457,OOU - $460,000 $483,000 $485 000 __ _ af60,000 $162,OD0 $163 000 $164,000 $3_73,000_ $374,000 $374,000 $375,000 -10 _ 4580 $554,000 $2,216,000 -20 -30� 4640 470D' _ ..� $560 D00 $567,000 12,240,000 ..$2.?%ODQO 40• 4760 $673,000 $580.000 $v86,000 $593,000 $2.292,000 $2,320,000 $2,344i000: $2,372,DDD $16,000�- $16.000 $16,D00.. $16 $508,00_0 $511,000 .$534,000 $537.000 $165,000 $166,000 $168,000 $169,000 , $375,000 $376,000 $376,000 $377,000 ' -50 -60..... .._ ' -70 u �- 4820 4860� 4940 -80 5000 $599,000 2,396,000 $16,000 $560,0001 $170,000 $377,000 4977 AC -FT, 20 DAYS 20 2200 $534,000 $1068,00D- _ $8,000 $381,000 $117.000 x$192,000 10 2230, $541,000- $1,082,000 $8,000 $383,000 $117,0001 $192,000 0 2260 $547,000 1 094,000 $8,000 OS 000 _ $118,0001 $193,000 -1D 2290 $554.000 $1,108 000 $8,000 _ $407.000 $118 000 194,006 -20 2320 $560,000 $1 12D 000 $8,000 $430 000 $118,000 $194,000_ -30 2350 $567,000'_ $.1,134,000, $8,000 00 $432:0 $119,000 $195,000 _ -46 2380 $573 000 $1,146 000 $8,000 $464,000 $119 000 $195.000 -50 2410-- $580 000- $1,160 000 - $8,000 $456,000 $119,000 $196,000 -60 2440 $586 000 $1 172,000 $8,000 $479,000 $119,000 $196,000 -70 2470 $593,000 $1,186,00ar $8,000 -- $481 000 $120 600 $197,000 -80~ 2500 .$599 000 $1,198 000 $8,000 $503,000 $120 000 $197,000 PAGE 1 OF 4 TABLE A-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINE PUMPS CAPITAL COSTS BOTTOM OF TOTAL COST TOTAL TOTAL OUTLET CP&L ELECTRICAL QUARRY HP PER PUMP STRUCTURAL PIPING CAPITAL COST (FT) PUMP COST COST COST COST 4977 AC -FT, 30 DAYS 20 1600 $440,000 $880,000 $8,000 $347,000 $111 -,Lo-q 10 1620 $441,000 $882,000 $8,000 $349,000 $111,000, 0 1640 $443,000, $8,000 $371.000 $111,000 $444.666 ,$886,000 $6CS.bdd' $6,066 $373.000 $112,000 -20 ..... loo . 0 $445,000 $' abo , 660 $:394 -30 1700 $447,000 $894.000 $8.000 -.--$396.000 $418.000 $1.12,000_ $112.000 -40 1720 $448.000 $896,060 $8,000 -5o 1740_-449,000 _ §8981900 $8, . 000 $420.000 $112,000 -60 1760 $450.000 $gap,po--r-so'000 $441,000 $113000 -76 1790 $452.066 004.000 $8,000 $443,006 $113:000 1890�_L;153,000 i 1906,0D0 $8,000 $4650001 3.PqOj' 4977 AC -FT, 60DAYS $190,000 $190,000 si 91 ,coo $192,000 $192,000 $193,000 $1.93,000 $194,000 $194,000 5195,000 20 700 $401.000 $802,000 $8 ,qA0_ ...... . _$314,000 $315,160-0- rl4,pqp ---tl 5,000- f K-0-00 1-185,000 10 730 $405,000 $810,000.----- $8,000 a 760_ $409,000 $818,000 $8.000 $336,000 $15,000 $185,000 -20 -30 790 �2- $413.000 $826,000 $8,000 000 $338,000 $16,000 $16,000 $17,000 $186,000 $187,000 $187.000 $417,000 $834,000 850 $421,000 $842.000 $8,000 $360,000 -40 -56 $424,000 $428,000 $548.000 $856,000 $8,000 $8,000 $382,000 $383,000 $18. 000 $18,000 W 8 10 00 $188,000 -60 94D $432.000 $864,000 $8,000 3404,000, $19,000 $189,000 -70 $436,000 $B721000 $8.000 $40( 000 $l 891000 -80 1000 .000 $427,0001 000 $20- --�l 0 -g0000 PAGE 2 OF 4 TABLE A-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINE PUMPS CAPITAL COSTS BOTTOM OF TOTAL COST TOTAL TOTAL OUTLET -CP&L ELECTRICAL QUARRY HP PER PUMP STRUCTURAL PIPING CAPITAL COST (FT) PUMP COST COST COST COST i 6666 AC -FT, 10 DAYS 20 T 10 2500 •2600 - - $453,000 $1,812,000 $16,000 �$38000 $383,000 $120000� $122,000 $364000 $364,000 $457;000- 1$1'828,000 � 18 0D0 ___ 0 2720 �462,000 $1,848,000 $16 000 $405,000 $124,000 $365.000 - -10 2840 $466,000 $1.864,000 $16,000_^ $407 000 $127,000 f $366,000 ~ $3661 6 _ - _ ----20 2920 '$470.000 . $1 880.000 $16.000 $430 0O0 §128,000 -30_ -40 -50 __-60_ -70 -80 -90 _ - _ - 3040 3160' 3240 3360 3480 3600 - 3680- _ $475;000- 4479.00D $483,000. ; $448,000 $492.000 $496,000 $50 i�000 '1 $1,900.000 , $1,916,000 �$1.932,000 $1.952,000 I $1.968,000 $1 984 000 `$2,0D4,000 _ $16,000 - $16;000' $16.000 $16,OQ0 $16,000 $16 000 - $432,000 $464,000 $456,000 $479000 I $481:000I $503,000' �5505;OOU _.. W1,000 $133;000 -- $135,000 $137,000 $140,000 $142,000 $367.600 $367,000 $368,000 $368,000 i � $369,000 $369,000 $376:600 $16:000 _ j-�Y -100 3800, •$505,000 2,020,000 $16,000• 000 M$144,660 $t46,-00 $370,OOD 6666 AC -FT, 20 DAYS 20 1200 $453,000 $457,000 $462,000 $906,000 $8,ODO _ _$8,000'_ $8i000 _ _ $347,00_0 - _$349,000 $371.OD0 _ 22,00D �$23,000 ..._....-$23,000 $188,000 $186,000' $189.000 $190.000 - $i8D,000 $191;000 _ - 10. 0 -10 -20 --- 1260 --- 1320W - $914.000 $924,000 - 1380 -�- 1440 ---_ $466,000 $470,000 $932,000 $940,000 $8,000 $373,000 ---$394,Oa0 $24.000 $24,000 $8,000 -30 15D0' -- $476.000 $950.000 $8,000 $396,000 $25,000 -40 1560- $479,000 $958 000 $8 000 $418 000 �- _$111,D00 $191.000 _ .50 -60 16D0 1 -1660 - $483,000 $488,000 �966 000 $976 000 $8,000 $8,000 $420,000 $444,000 $111,000 $192 000. _. $192,000 - $112,000 -70 1720 - -$492,000 $984,000 ,000 $443.000 -T$112,000 $193,000 -80. - 1780 $496,000 $992 000 $8 000 $465,ODO $1113 000 $193,000 -90 1840 $501.000 $1 002 O00 $8,000. $467,000 $113,000 $194 00D -100 1900 $505.000 $1,010 000 $8.000 $489 000 $114,900 $194,000 PAGE 3 OF 4 TABLE A-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINE PUMPS CAPITAL COSTS - BOTTOM OF TOTAL COST TOTAL TOTAL OUTLET CP&L ELECT QUARRY 'HP PER PUMP STRUCTURAL PIPING CAPITAL CO (FT) PUMP COST COST COST COST 6666 AC -FT, 30 DAYS RI CAL ST - 20 900 _ $273 000 $546,000 $B4OOQ __......_ _-.t314,q 00 $18,Ofl0 $Taa,opo 10 920 $276000 $552,000 $8,00 $315,000 _ $1alOo0 $19,000 $18a,Udo $185,000 0 _ 960 $278,000 $556,000 $8,000 -10 980 - - $281,000 $562,000� - $8,000 . _$33fi,000 $338,000 $20,000 $186 000 -20 _ _ 1000 $284 000 $568,000 $8,000 $3597CG0 $20,000 $187,000 -30 _ 1,020 286,000 $572,000 _ $8,000__ $8,000 __$3&a 000 $382,000 $ 00�000 $21,1 $187,000 $188,000 40 1060 `--� $289,000 -50 _ 1080 $292,000 _$578,000 $584,000 --_ $8_,D00 $8,000�- __$0,000' _ $8�000 w $S,Q00 $8,040 $383.000 - $404,000i __.$406 000I $427,0001 $428,000 ]---.$22,0(101 $450,000 _ $21,1 $21,000f $21,000 $22.000 - _ $22,000 �_$188.000 $189,000 � $189,000 $190,000 $190,600 -60 -70 -80' -90 T 100 i 1100 7120 I 1160 - 1180 1200 1$305,000 $294,000 $297,006 $588.000 $594,_000_ $300,000 $302,000 $600,000 $604,000 $610,000 1 $191,000 6666 AC -FT, 60 DAYS 20 500 $114,000 $228000_ $8000 $297,000 $10,0001-1183,000 10� 520 _ $115,000 $230.000 - -_ $8.000 $298,000 _ $10.000. $182,000 0 _ 540- $116 d00 $232,000 $8,000 $319,000 $11,0_0_0 _$182,000 _-10_ -20 -30_ 560 $117,000 $234,000_ $8.000 $320,000 11,000 $11,000 -- $12,000 -._ . 2 0 $12,diJ0 $183,000 $184,000 $184,000 .._ .._ 5, _ $185 000 560 �v 680 -__ 600 .- ...... $118.000 $236,000 _ $8,000 $341,000 $119 000 $238 000 $8,000 -- _ - • -- $8 000 -$343,00D ..._.- $364 OOp _ -40� _ 000 $120, _- $240 000 ---. � _, -50 _ 620 _ $121 030 $242 0=00 $8,000 $365,000 M _ _$12,000 $185,000 $186,000 -60 640 $122,000 $244 OOU $8 000 $386 000 $13,000 -70 660 $123,000 $246,000 $387:000 $13,000 $18fi 00-0 -80 660 $124 000 . $248,000 _$8,000 $8,000 $408 000 �- $13,000 .1187,000 -90 680 $125,000 $250 000 $8,000 $409 000 $14.000 $188,000 -100 700� $126,000 $252 000 $8.000 $430,000 _$14,000 $188,odd . I PAGE 4 OF 4 TABLE A 3 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE PUMPS - CAPITAL COSTS 30TTOM OF QUARRY (FT) VOLUME (AC -FT) #. OF DAYS TOTAL HP _ COST. PER TOTAL PUMP COSTS .STRUCTURAL COSTS OUTLET PIPING COSTS CP&L CAPITAL COST ELECTRICAL COSTS rPUMP _ 20 4977 10 4600 $234-,700 $2,347,000 $29,000 $431,000 $162,000 $604,000 _ _ 20 4977 20_ 30__ _ _2300- -_ 1850 $234,700 $1,173,500- $15,000 $381,000 $118,000 20 4977 _ $234,700 $938,800 $12,000 $347,000 $113,500 $276,000 20 4977_ 60 925 $234.700 $469,400 $6,000 -$18,000rJ.­ $314,000 $18,500 _ $186,000 J 20 6666 10 27.50 • $234;700' _$1,408,200_ -$381,00-- $347,000 -r$35,,000 $314,000 $297,Oa0 , $125,000_. ._ $423,000 _.._$._ 2_ 3.0._,D00 $19000' $186,000_ $10,000 $186,000 _ 6660 66663----9- 20 fi66fi 20 60 _ ,-- 1400 __. I- 50 500 __;-$234,700 $23,700 $234,700 $704,10020 $469,400 $4fi9,400 $9,OOQJ_ 1 $6,000r_, $6,000 __ Appendix B HAzEN AND SAWYER EnvironunW ENimrs & Sduftla TABLE B-1 WAKE COUNTY 025 OUTLET STRUCTURE VERTICAL TURBINE PUMPS OPERATION AND MAINTENANCE COSTS AVERAGE AVERAGE GENERATOR GENERATOR GENERATOR CP&L GENERATOR BOTTOM OF QUARTERLY QUARTERLY NUMBER ANNUAL ANNUAL ANNUAL ANNUAL ENGINE PUMP& MOTOR YEARLY• TOTAL CAPITAL TOTAL TOTAL TOTAL QUARRY PUMPING PUMPCVG OF LABOR ADMINISTRATIVE `CP&L GENERATOR EQUIPMENT EQUIPMENT AINTING ANNUAL COST ANNUAL 40-YEAR 40-YEAR (FT) POWER TIME GENERATORS COST COST PC7WER FUEL MAINTENANCE MAINTENANCE COST O & M O & W O & M A & M kWh DRYS COST COST COST CAST COST __ OOST _COST CAST 4977 AC Fr, 10 DAYS 20 75D00 1' 9 4D0 S9 OOD 7,000 S20 000 59,750 $1,600 $5,000 $51' DDD $1 731 $BB D00 1 331 OOD $2 411 OOD 10 77900 1 1 3 $5 4DO $9.ODG BB ODO $20 ODD S9,750 $1 G00 $5 ODD $51 000 1 753 500 $89 000 1 345,DOD S 433 ODD 0 00800 1 1 4 $5 400 S9 00D 69.0 $21 000 S13 000 $1 600 5,900 355 DDO $1 803 D05 0 am 1 360DOD $2 535 tD 83$00 1 4 5,40t1 000 71000 522,000 $13 00a ii 60D $ ,D00 $56 000 1 82 $92003 388,000 $2 572,OOD -20 65701) 1 4 $5 4D0 $9 00D 72,000 73,000 413 0DO $1 60D $5 ODD $57 000 Si $93 ODD 1 403 000 $2,608 000 . 3p 89600 1 4 $5,400__ S5 4DO 000 4 $23 ODD 613 ODO $1 60D 5,D00 $57 WO �1100 $1 00 95000 43DDOO $2B30000 -40 92 0 1 4 S9000 5 DOD - 52 S13ODD $160D $5,000. $58000- $ 00 S96 000 1 445,000 $2,056 000 .50 95400 1 4 $5 400 $9 000 77 000 $25 000 $13 ODD S1 GDD S5, OOD $59 OOO 3i 815 500 $98 00D 1 47 000 S 711011 60 984D0 i 4 5 40D g O00 78 006 S28 000 S13 006 Si GOD 5 000 S6D DD0 ti 938 000 $99 000 • 1 488,a00 S 736 OOD 70 1013DD 1 4 S5 400 59 OOD 79,000 S28 DDO Si3 DOD S i 800 510D f8O ODD Si 9fi0 500 5700 000 1 5O2 OOD 52 760 DDD -80 104200 i 4 55,400 $9 000 1 000 7000 i13 000 i1 GOD S5,000 S61 Coo . 1 983 000 $102 OOD 1 30•DUO 2,788 000 4977 AC -FT, " nnvs 20 75000 1 2 $5 400 9 00Df S20 00D SiADD 5,DO0 $48 0 sa 9 0 3 ODD 1 519 000 10 77900 1 2 5 4O0 $9 006 $20 000 $i 800 $5 000 $4B 00p 90 D ¢997 000 ;1 3 000 0 W8D0 1 2 5,40D S9 000 _ $21 DOD SB 540 $1 000 5 ODO S49 DOD S901 500 0 - 1 011.000 S1,555,000 -10 83800 2 2 i5 780 S9 000 - $22 000 500 $3 200 SS 000 i51 000 $912 750 $0 1 05i 000 $1,593 OOO -20 66700 2 2 $5 760 S9 00O $23 000 SOO $3 200 $5 ODO $52 S 4,000 1 064,000 $1 Bi7 000 -30 B9600 2 2 5 760 S9 D00 323 DO0 SB 500 $3 200 S5 ODD S5 DOD S93 250 0 1�078 O00 NS77.960 $1,628009 0 M5M500 2 2 5 769 S9,D00 $24D00 $G500 $3200 5 ODO $53000 6 500 0 1 092 DOD $16 3 aDD 50 95400 2 2 S5 76O $9 DOO i 000 $3 200 $5 ODD, $54 000 5957 750 0 118 000 $1,878 D �0 88400 2 2 15 76a $9 000 000 526.0ap 58 5D0 $3 200 $5 000 S55 000 5989 006 0 132 000 $1 7 000 70 101300 2 2 $5 769 S9 000 OOD 526 ODO 5DO $3 200 S5 OOD 555 DOD S9BD,25p $0 1 146 000 St 713 000 -80 1042DO 2 2 $5 760 $9 ODD 000 S27 000 $6 5D0 $3 200 $5 D00 $56 00D 5991 500 1 159 000 51 JAA D00 Pagel OF 4 TABLE B-1 WAKE COUNTY Q25 OUTLET STRUCTURE VERTICAL TURBINE PUMPS OPERATION AND MAINTENANCE COSTS AVERAGE GENERATOR ATOR NERATOR CPBL CP&L G NERATBOTTOM OF QUARTERLY QUNUMBER ANNUAL ANNUAL ANNUAL ENGINE MP & MOT YEARLY TOTAL CAPITAL TOTAL TOTAL TIDTAL QUARRY PUMPING POF z LABOR I ADMINISTRATIVE CPBL NERATOR EQUIPMENT EQUIPMENT AWnNC ANNUAL COST ANNUAL 40-YEAR 40-YEAR Fn POV ER ENERATORS COST COST POWER FUEL MAINTENANCE MAINTENANCE COST OaM O&M O&M O&M kWh COST COST COST COST COST COST COST COST 4977 AC -FT, M nAYS 20 75000 2 2 1 $5 760 $9 000 B4OOO 520 ODD 56 5D0 53 200 1 $5 o0o WOW $654 $60 960 $924 ODO $1 307 000 10 779M 2 2 $5 780 S9 Q00 000 520,000 $8,500 S3 200 $5 000 S49,000 S66_ 11600 _ $61 960 5937 000 $1 315,000 0 808DO 2 2 $5 760 $9 D00 40 000 $21 000 $6 500 $3,200 $5,000 S50 000 5669 GW $92,960 $950 000 $1 338 D00 -10 83900 2 2 45.760 $9 000 41,000 522,000 $6500 33 2Q13 D00 $51 WO 5678,500 $63960 5985,000 $1 358,000 20 86706 2 2 SS 160 9 000 42,000 $23,000 $6 500 $3 900 S 000 S52 Q00 $984 OW S64 980 U 000 $1,377,000 50 B9600 2 2 $ TEO $9 ODO 3,001) $23 000 ;6 500 SJ 200 45 004 2 OOD $69 00 $65,960 $991 000 81 385 000 -10 925D0 2 2 15,760 ",ow 1000 S24 000 $6 500 S3 200 S5 000 $53 000 S8990D0 1w 99a 1 009 OOa St 405 a00 50 954DD 2 2 S5 7LO Sg WOO 5,000 $25,000 36,500 $3 200 $5 000 E 554,000 $706 50a $67 960 1 Q18 000 S1 420 000 -60 96400 2 ? S5 760 1 39 ow 46,000 $26,000 $6 500 3 200 $b S55,0o0 S 14 000 $68 960 1 032 OW St 447 000 -70 101300 2 2 35 760 $9 000 7,000 $26 000 $8 500 S3 200 $5 000 S65 000 M $721 500 $69,960 1 046 000 $1 45S a00 4j0 104200 2 2 $5 760 $9 000 48 000 S27 ODO $6 5O9 $3 200 SS OOO O00 ;720 000 $70 960 1 059 000 1 11 475 O00 4977 AC -FT, tin nave 20 75W 4 1 $6 480 $9 000 28,000 520 000 $3 250 $6,400 ODO $50 000 S251 OOQ S94 880 $746 W0 $918 WO 10 77900 4 1 $6 480 $9 DDa 29 O00 S20 000 $3,250 $6 400 $5 000 $50 00D $260 800 SW 88O $760 000 S927 OaO 0 80800 4 1 SB 480 SSW 0,000 $21 000 $3 2 0 S6 40D 000 i 000 5270 OQ $58 080 S 3 0 8 0 -10 838W 4 1 $6480 $9,ow 2000 $22 00D $3 250 56 400 $5,000 SS 000 5279 8W $58 880 $801 00Q 5973 064 20 86700 4 1 $6,480 $9 Wo 000 523,000 $3 S6 400 45,000 $S3,000 $289 400 $59 880 $814 000 $996 OaO -30 89600 4 1 SB 480 $9 000 000 523,000 $3 250 S6 400 $5 000 $53 ODO $299 DOO ' SS0 080 $820 000 $1 W5 000 �0 9250Q 4 1 58,480 39,0an 35 O00 $24 000 S3 25Q $6,400 $5 4O0 384 C00 $308 E00 S61 890 $843 0 1 028 OOQ 50 95400 4 1 SB 480 ;9 000 6 000 $26 DOD 250 S6 400 $5 ODO a00 $31 200 $62 880 $856 000 $1 051 000 •60 88400 4 1 58,480 $9 000 000 526 000 >a 250 S6,400 S5 ODD 558,000 5327,800 STi3,880 5871 ODO Si 074,000 .70 101300 4 1 $6 480 $9 000 301©OU $26,90D ;3 250 400 S5 400 S66040 5337 400 64 8B0 4 000 31 08 000 -80 10 200 4 1 SB 0 $9 000 39,000 $27 000 1 $3 250 1 So.- SS ODD 7,000 S34 000 1 $65 880 I S888 000 1 107, DDO Page 2 OF 4 TABLE B-1 WAKE COUNTY 025 OUTLET STRUCTURE VERTICAL TURBINE PUMPS OPERATION AND MAINTENANCE COSTS AVERAGE AVERAGf [3ENERATOR ENERATOR GENERATOR CP&L CP&L GENERATOR BOTTOM OF QUARTERLY OUARTERLY NUMBER ANNUAL ANNUAL UAL ANNUAL ENGINE MP & MOTOR YEARLY TOTAL CAPITAL TOTAL TOTAL TOTAL QUARRY PUMPING PUMPING OF LABOR AOM041STRATiVB CP&L GENERATOR EQUIPMENT , EQUIPMENT AINTING ANNUAL COST ANNUAL 40-YEAR 40-YEAR (FT) POWER TIME GENERATORS COST COST POWER FUEL MAINTENANCE MAINTENANCE COST O & M O & M O & M O & M (kWh) Y& COST COST COST COST COST COST COST COST 6666 AC -I f, ,n oays 20 75000 i 2 $5 4D0 $9 000 7 ODD $20 000 500 51,600 55 000 S48 QOR ,500 S68 DOO 0,020.000 31 631,DOD 10 900 1 2' 35 490 59,OD3 090 $20 000 S8 500 $1 60O $5 D011 p00. 1 029 0W 37D 000 1 0 11669000 0 BDBO0 1 2 55,400 "ODO 000 $21 000- 6 $1 600 $5 000 949,000 1,104 p00 ;73 QOD 1 09Q D00 S1 757 000 -10 83800 I 1 2 S5 400 $9 000 2SODU $22 040 $6 500 $1 SOD SS 000 $50,000 $1 104 000 $73 009 1,099,000 $1 771 000 -26 667DO 1 2 $5 400 $9 DOD 55,OpD S23,000 55 500 51,60D 55 ODD $51,000 S1,179,000 $76000 i 143 000 $1 659,000 .30 89600 1 2 $5 Ab0 39 ODD 6 DOD S23 000 SSW $1 600 $5 OOD S51,OOp $1 179 000 S77 DOD i 156 000 $1 959 OOD 40 92500 1 3 $5 400 WOOD 9 ODO S24 000 $9.750 $1 600 S5 WO 355,000 $1' 28i D00 $80 000 1 D0.000 52 014 000 -50 954D0 1 1 3 SS 40D WOOD 0 000 525 000 1 S9 75o S1 600 $5 ODD $56, DUO $1 261 OOO $81 D0D 1,214,000 2 027 000 w 984DD 1 3 E5 400 S9 ODO 3 000 S28 000 $9 75p $1 60p SS DOO $57 600 $1 356,OOfl S84 OOD 1,258.000 $2 116 D00 •7❑ i01300 i 3 i5 40G $9 ODD 3 0op S26 000 59,75D 1,600 S6 000 ;S7,DOO S1 358 000 S84 000 i 258 000 $2116 0DO -00 104200 1 3 $5 400 $9.000 000 527 DOD 0750 $1 6D0 $5 000 000 St 431 000 S67 00 i 3D2 app 2 204 ODp 90 10 ioo 1 3 $5 400 S4 ODD 7 ODD $26 000 $9 750 St 6DO $5 000 . $59,Dw 51 431 000 488 pop 1 31 DOO S2 217 000 100 1iD000 1 1 a- $5 400 $9 000 70 000 529 000 S9 750 $1 6IX] $5 000 SBO,000 $1 506 000 $91 ODO A1,359,0001 $2 306 000 6568 AC FT, gn naVA 20' 75" 3 1 ss,120 1 49.000 000 520 000 f3 2 80D DOD 54B $411 000 S57 9 $784,OOD $1 1 00 10 77900 3 $6120 $9 000 . OD0 520 000 $3 2W S4 800 55 OOD S46 DDO $430 200 S59 920 $822 000 11 670 000 0 80800 3 1 $6,120 $9.000 36 0D0 $21 $3 250 $4,800 $5 000 $49,DO0 3449 40D 560,920 5835 000 $1 103 DOO •10 888p0 3 1 56120 S9 OOD B 000 S22 Op0 S3,25D $4 800 S5 000 550 000 5468 600 $920 $863 ODO S 3 009 -20 86700 3 1 56 20 $9 000 ODD ;23 000 $3 250 S4,800 $5 000 551,000 5467 800 363 820 5676 000 S1188 D00 •30 69603 3 1 $6 120 39 Ow 41 DDO S23 000 3 250 $4 80D $000 $51.000 $507 000 565 920 3904 000 $1 187 000 4D 92509 3 2 $6, 20 S9 DOO 42 D00 $24000 $6,500' 800 S5,OOD $55,000 639 0DO ' $66 920 DU3. S1372000 95400 3 2 $6 120 $9,000 3 ODO 525 wo ;6,500 S4 600 f5 000 S56 000 S6 000 $67 920 1 0'16 000 $i 400 000 60 98400 3 1 2 1 $6121) 1 $9 000 5 OW $26 WO f6,500 $4 SOD 00D $57 ODO $6 6 600 S69 920 1 0 000 $1 436 000 •70 10130D 3 2 $6 120 WOOD 46 DOp WO 000 66,60D $4 69D S6 .000' $57,ODO 899 po0 $70 920 1 057 000 $1 469 ODO 80 104200 3 2 ;6 120 $6120 S9 000 7 pop S27 DOO $6 500 $4 8DD $5 000 S58 000 5721 500 $71 920 1,072,000 $1 495 000 90 10710D 3 2 f9 000 49 009 $28 000 $6 513D S4 800 S5 000 S59 000 11744 000 $73 920 1 098 600 $1 530 ODD -1 DO .__ 110000 3 2 F6 120 $9 000 D D00 522 WO 1- 5D0 S4 8DD S5 000 S80 O00 5766 500 374 920 1 113,OOD _ 1 5B6,000 FW3OF4 TABLF B-1 WAKE COUNTY 025 OUTLET STRUCTURE VERTICAL TURBINE PUMPS OPERATION AND MAINTENANCE COSTS AVERAGE AVERAGE GENERATOR ENERATORIGENERATORI CF&I. CP&L GENERATOR BOTTOM OF QUARTERLY OUARTERLY NUMBER ANNUAL ANNUAL AL ANNUAL ENGINE PUMP & MOTOR YEARLY TOTAL CAPffAL TOTAL TOTAL TOTAL QUARRY PUMPING PUMPING OF LABOR ADMINISTRATIVE CPBL GENERATOR EQUIPMENT EQUIPMENT PAINTING ANNUAL COST ANNUAL 40-YEAR 40-YEAR LFC) POWER TIME GENERATORS COST COST POWER FUEL MAINTEtW4CE MAINTENANCE COST 08, M O a M O & M O & M _ ___ _ _[kWh) _ DAYS COST COST__ COST COST COST _ COST COST COSt• 6860 AC -FT, 30 ❑AYS 20 75000 3 i 1 $6,120 0,00D 320000 53,250 $4,800 55,000 348ODO $315 $54920 3750,00D 3955000 1 p 779p0 4 1 $6 480 1,000 f20 000 S3 25D $8406 S5 ODO S50 000 5321 400 S57 860 5790 5988 OD0 80800 4 1 $6480 33 DOQ S21000 S3250 $e400 5 DOD S51 000 34 2oD $59680 $817000 $l 014000 -10 83600 4 1 $6480 no$ 4 DW S22 000 250 $64DO S5 000 $52000 $340 600 S80 880 M2 000 $1 034000 20 86700 4 1 $6 480 5,000 52 ODO 33,250 S8qOC $5,000 S53000 47,OOD SS 0 3845000 ;1D53000 -30 B98D0 4 1 S8480 6 OOD $23 000 $3 2% ;6 400 $5 000 $53000 $353 40D $62880 $858000 51 060000 40 925W 4 1 S6 480 7 000 S2 $3250 $6 400SS 000 554 DOD i366 D i69 880 3 QDO 51 OB6000 •50 95400 4 1 i8 A80 B 000 $26 000 $3 250 $6 400 $5 0Q0 $55 DOD .S372,600 $64 880 $888.000 S1,106,000 -60 98400 4 1 $6480 59 CDO $39 000 S28 000 S3 250 $6,400 $5 000 $58 000 $378 0D0 $65 880 $099.000 51 i25 00p -7D I01300 4 1 $6 480 59 ODO 4 'D0o $26 DOD $3 250 $8 400 $5 DOO $56 000 t3aS,400 SB6 8B0 5913.00D $1 i32 000 -60 104200 4 1 36,480 s4i OOD $27 OOD $3 250 $6,4D0 S5 000 S57 000 $398 20D $67 88D 5927 000 610m,000 90 107100 4 1 $0 480 $0 000 2 000 $28,000 _ S3 250 SB 4D0 i5 000 SSB 000 W4,6D0 S4888D SBgO 00D 57 17B 000 -100 11 DD00 4 1 16,480 $9 DDO 43 000 $29 000 33.250 $6,4DO S6 D00 359 OW 5411 006 $D9 88D 5764 000 $1 197 0tl0 660 AC-FF, 60 SAYS 2n 5D00 6 . $7 2DD S9 D00 $20 DOD $3 S9600 $5 000 S54 51670D0 S 800 $787ODO $907000 10 T 0 6 1 $7 200 S9 D00 F $20000 $3250 S9 600 S5 DW S54000 $193400 $57 B00 i7B0 000 $013000 0 80600 8 1 $ 200 000 52 0D0 S32a0 $9600 S5,000 S 0p0 5199,B0n S5BBOD 795000 3933000 .10 83800 6 1 k1 $T 2W 49 000 $22 000 $3.250 $9 600 $5,000 $58 000 $206 200 $59 800 S808 0D0 $953 000 -20 66700 6 1 $7 200 49,cw 330 000 S23,080 $3 250 S9 600 SS 000 $57 000 5208 200 SWAM 5821 D00 6968 000 -30 69600 6 1 $200 $9 000 31 000 $23 000 $3,250 $9 6DO $5,000 $57 000 $212,600 $61 80D S936 ODO $972 000 -40 92 00 B $7 2D0 . _ _$9 OD0 000 S24 000 S3 250� $9 600 S5 000 __ 156,0p0 $219 DOD 562 8D0 5849 D00 3992 D00 -60 95400 6 1 $7 2n0 59 000 3,000 W5 000 S3 2 D S9ADD f5,000 $59 000 $226,00 563 600 3862 000 $1 012 000 -60 1 98400 1 8 1 1 S7 200 $9 00D 4 OW 5261100 $3 250 $9 600 $5 000 S60 p00 $231 800 S64 80D 3877000 $1 032 000 70 1013C0 B 1 7,20019.0DOD 9 000 5 DOD $26 000 $3,250 $9 600 SS ODD $60 000 i238 200 M65 800 $890, W $1 036 000 -BD 104200 7 1 $7 5609 000 36 000 $27 000 S 250 Si i 200 $5.000 S63 000 $238200 $68 760 $930 000 S1 076 000 9p 1071fl0 7 1 $7 560B 37000 52B ODD 250 ;11200 $5000 $64C00 5244 6D0 S68 80 59M 000 $i09B 000-100 110000 7 1 S7 560 38 D00 S29,pOD S3 250 1 200 55 D00 S65 000 _ ;25i 000 370 760 5957 DOD S1 117 000 Page 4 OF 4 AVERAGE AVERAGE OTTOM O QUARTERLY QUARTERLY -NUMBER QUARRY PUttPINi3 PUMPING OF (F7) POWER TIME ERATORS 4977 AC -FT, 4 n nevc TABLE B-2 WAKE COUNTY 025 CUTLET STRUCTURE SUBMERSIBLE TURBINES PUMPS A . TOTAL TOTAL AININUALAI CAPITAL 1. T07AL I PUMP A MOTOR ['NNLI COSACOST COST COST COST COST N 4EAR I0-YEAR dCB ODEL 1WNTENNCEMAINTENANCE COST M� �- 26 ' --- 10 750D0 71900� t 1 3 3 S- - - 4._,.-_.__ - 55 4 _ 46o 5 400 5 4D0 ODO S9 Q00 9 000 9%b00 j67 000 j OOD $89 U00 71 000 0 000 S20,OD0 21 000 22�DOD _ S9 7 0 _ S9 750 $13 000 ' $13 000 63,200 _ $3,200 $3,206 3 20$ $5 000 55,000 S5 000 95,DDO 55-,2 080 $52 00D' _ S D- 51 73�OOp �1 /�4.000 $1803 000 lR00D i900D0 91 00Q $92,000 $D4.0(10 $1,3S8,0002 i 1`72,000 1,38B�000 ii 41 005 424 Qm. 2,447 000 _ , i2t66_3,W ix, 9 000_ I 0 -10 BODO i33Bp0_- t --'t .2(1 afi700_ �896D0 _- 1 4- i5 4D0 000 72 ODO S23 000 w �13,000 _ $3 2Dp S6 000 SB OOo 51,848,000 $96 000 S1,429.0130 $2 fist 092._ 11 _�D_ 1 4- 4 45,400 $9 000 $74000 523ODD i13 OW $3.200 SS 000 S59 000 41,871 OW $97,000 _ 31,4575000 S2.657AN $�2 693,OD0 �0 92500 1 55 400 • 000 75.000 S24 000- 11000 3 200 5 000 6. 0,000 1893.000 iD6 OD0 i1,4i1�000 - -5D - DUDD---- 1 4 5,400 i9 0 3 000 ODD f13 000 ,200 SS 000 581,0DD _51916 000 100 ODD $11 499 0O �,2 728.000 964DO 1 4 5.400 $9 000 $78 OOD 000 i1 ODO -$3 230 5 D00 2 O00 i 936 000 itOt ODO 1i514 000 _-6D -� 70 10t300 1 4 5,400 79,DD0 S2a 000 513y000 20D 6 000 62 00011,9B1,000 102 1 5�$�N6 �2,82_�3,01 80 _ 104200 1 4 $5,400 $9 O00 1 D0D 27 O00 i13 000 2 $5 000 63 0DO 1 963 DDO 1 .000 $11 55 � 4977 AC -FT, 20---' 7UM I 1 1 2 2 S5.400 WO S9y0Dp i44,D60 000 200�00 $20.000 ifi,5p0_- 5D0 --•- 51600 f,G00 E5,000 ,y000.�.. 879000-• a90�0 _565.000;_ $66.000 _;ad3,0oa. 997.000 T1,51B4O00 1,-3D:Q, 5000 0W 0 L. __.... __ aww 1 2 55,400. - 600-. __._. 1,600 Ob0 49,DD0 ',000 Sfi7,000 51.011,00D _ 51,5 5,000 1D --20- - 63a00 2 6$70D - 2 -' ?--- - . 2 6 78D - Sa t60 .f9.000�.. 9 00p 9 000 - _6,000 $47.000_ 000 _521,000 ... �__,000� Fz3 040 -�a� 500 ___ S12Gb i3 2dD �4 $5,000 5 000 _ 51,000 _ 62 500 i413.000 _ 4 WO _ 70,000 _ $71 O00 _51.051,OD0_ 1,064 ODD f1,593.000 i1,617,008_ 30-- -996W y�2 2 _ �6,760 S_S D00 49 Oop _ $23 DDD $66.500 3.20D K DD6Hwzl- 5 ODO 72,000 St '079�D0 1a62B,4DD 9250D52 2 2 5 70D 000 S50,D00 A OOD • $6 500 S3 200 S,ODD 947.000 S73 000 S1892,000 41.653.000 -50 95400. 2 2 2 _ 760- 1 5 760 O00 _ $9,000 - 5? DOO- 553, D00 525, B 00O S6,500 S6 50D S3 S3 2D0 00D54.000 i5 000 55 DOD i45B 000 _ 9� D00 S75 0 00� 76 00D si 119 ODD_ St t 32 006 51,679 M_ fD2,000, I i0 9URi 2 rO 2.i9 i65 1?6.000,500 5, 5�0�000 1)00 8a 1042W 2 2 $5,760 000 00D 7.000 Se i3 2� $11 5fi 600 7a 000 31 160 D00 31,738, D0_ PAGE 1 OF 4 BOTTOM OF QUART, QUARRY PUMP, (FT) POVA 4977 AC -FT. 30 DAYS 10 ..., 50-- as TABLE B-2 WAKE COUNTY 026 OUTLET STRUCTURE SUBMERSIBLE TURSINES PUMPS OPERATION AND MAINTENANCE COSTS [3E- AV E GE EAT R "' G7 hkF37ATOR ERATaR CPa� CPBL 4ENEiU1TOR RLY QUARTERLY NUMBER ANNUAL ANNUAL NNUAL ANNUALFGWE ENGINE PUMP R MOTOR YEARLY TOTAL CAPkTAL TOTAL TOTAL TOTAL VO PUMPING OF LABOR ADWNISTRATIVE CP6L RAT4R EQUfPAAENT EQUIPMI JT AINTTN ANNUAL COST ANNUAL 40 YF�1R 40 YFJ1R :R TIME GENERATORS COST COST POWER FUEL MAIN7! NAMCE MAINTENANCE COST O 8 M O d M GOST COST )_-_ DAYS COST COST COST CO$7 COBT COST _ __, - 75000 • _ 1_ 2 y 2 5b 760 S9 000 $000 $20.000 500 $3 2D0 _ 000 9 000 ;634 000 salow 5921 000 ODO 77900 2 2 $760 Wam 39 000 20,000 8 500fr 200f49 000 62.000 59337 000 ;1 316,DW2 - 887D0 - -92500 - --85400__ 8840a _ 2 :5760 0000 000 321 000 6.500 f_000 _;Pff f5,000 f63 0p0 �951 000 S1 33822 2 2 $5,760 51i50 59 000 f9,000 41,000 S4 000 22 000fi 000 500 0- i3�200 $3,2000 $51,000 552000 $677,000 . i6kLi �64 QOQ� ;65,OW S965 000 78,000 $992 000 $1.357.000 _;1.33712oo $1_.385.000 - -2- 2 - 5 750 59 OM S43,00a_ $23,000 f6,500 - 3 f3 200 .-$52,000 _ f63 000 , _f54tO _ Y3000 692,000 G6,ODU 2 $5,760 f9 000 44 000 4 000 606 E899 000 $7.07 000 714'000 f87 000 ,000 _S1,Q06 D00 51098,000 f1,40y4D0 $1 427.000 -- 2 SS TBO _ f9 000 p5 000 6000x8 _f& 6�M _}3 20D _i5,0'00 000' _2 2 760 $9000 OWO 6000 6160D i 53jl200 $5000 f69000 $1,033,000 101300 2 2 $5,760 147,000 $26 000 WSW $3.200 $5,000 $5 000 ;iZ2.000 0 000 1,048.000 ;1,46S,OOD _ 2 $5.780 1 min f49 000 $27,000 S6 500 1 33,200 $56,000 $729,000 7t 000 i 0b9,000 51,475 000 4977 AG -FT, I. 20Y5"" 95000 10 7 T900 ..1b,�_ _.ate.. t J. 66700 -j0 _ _ _ _895pQ• 50 Y 4 96400 -70 _ 101300 - -d0 1042ixi _ 4 1— ,460 _f91000 8.000 ,0 $3.250 $6400 55000 50,000 251,000 �5 5978900 - --4 1 4§0' 58,000 Ss.000__-' 000 000 $20 000 321 S3 250 ;3 250 �400 S6-A00 $5 000 5 000 550.00D 551 D04 261 000 70 000 S67 000 $761.DW ;7-1 000 _ _#9Z0,000 S950,000 3 1)• 7 i _ 9 25d _ . L� 5�_-... U� - -... >•97�,OOD 4 ' --4 - - - 1 - - 480 -�� 59,000 3L000 523.�5 -$23 - --- 400 -$��' i5 D00 -_. ?;53 000 -; --2 - 4209 00D _ 2 S60 000 16 000 $995,000 ' 250 -S830 000 1 Se 4B0 39,000 OOD 000 ;3 250 0 400 Sb 000- 290 000 $61 000 S1.W5,0W _ 4 1 480 59,000 35 000 24 000 p $3,250_ �S3 $6 400 $5,000 $62 000 $W 000 S 1.029L000 4 1 _ 480 _ �58 000 00p _S26 000 260 400 ;5�000 SSS dOd 5316 000 $63 D00- P56 ODD _ �+ $_1 051 000 °--'-- q t ffi,480 - 37,000 200 53,250_ _ 9,400 S50[30 �56.00 320000 _ 1 000 --SBI�,000 310T4,OD0 4V_ 1 5-,6460 0 $_ i3250 .400 _><6Oab ;5,000 = f337004� 5650� 5866,0001,083,D00 S 1 107 000 1 $6,480 $9 000 1$39,000 $27 000 S3 25D $6.4D0 _ 557,D00 347 000 i60 000 S800,000- PAGE 2OF4 TABLE B-2 WAKE COUNTY 025 OUTLET STRUCTURE SUBMERSIBLE TURBINES PUMPS OPERATION AND MAINTFNANCE COSTS AVERAGE AVERAGE GENERATOR ERATOR GENERATOR &J, GPAL EN TOR O QUARTERLY QUARTERLY NUMBER ANNUAL ANNUAL ANNUAL ANNUAL ENGINE PUMP 6 MOTOR YEARLY TOTAL CAPITAL TOTAL TOTAL 'TOTAL YPUMPING r PUMPING OF LABOR ADMINISTRATIVE CPAL ENERATO EQUIPMENT EQUIPMENT AI ANNUAL , 009T. ANNUAL 40-YEAR 4D-YM POWER TIME NERA70RS COST COST POWER FUEL. MAINTENANCE MAINTENANCE COST O & M O & M COST COST DAY COST COST COST COST COST COST 6668 AC -FT. 1 n nnv.q 20 760W t 2 S5 40p 9 000 7 _000 0 000 $8,500 3,200 SS OOD 9,000 $992 D00 STO.00D 1,053 ON 1,6450D0 10 7790Q 1 2 $5,40D 9 000 54900D $20 00p $6,5DD av 000 349 000 $1,029,000 1 72 000 51.062 0�00 1 8B2000 0 $p60D 1 2 $540D 9 000 $51 W0 S21'000 $8,500 0D $5 000 NO S1 074 I)DO 74000 1,741000 2 $5,4110 i9,000 53 000 S 000 $6,500 1-$3200 S5,Q00 551,ODD 51 119 000 60op;t,TB9000 �$I�,154 20 8B700 1 2 $5,400 9 000 $S4 000 S23 OOD 500 - 00 55 000 2,00D $1,149 000 77 000 1 8A2 0D0 11 -3D 69600 1 3 S540D 9,000 N0 S23`000 59750 ;3200 i5000 5000 11221 $79.ND S1,1B+1,D0O 5540DO -4D 92S00 1 3 $5,400 $9 000 $59 000 24,000 $9,750 f_3 200 Q00 56 000 E1 268 ON $82,000 $1 228 DOD S2 Di 000 �50 9UIX 1 3 $5,400 i9,0p0 DOD $25 00D $9 7S4 3 200 00Q 57.00 $1 29B 000 SB3,000 i1 241 00D OSB ODD 86 _ 98400 1 3 SS 4D0 ;9,DDO $62 D00 _;28�000 f9,75p 3 200 i5 000 B OOO S1 341 000 ¢85 W0 i1,270 OW 114 006 -70 101300 1 3 $5,400 59,000_ . SB4 OOD $26 000 750 $3 200 . i5 00Q 55B 000 E7 3BB 000 fB7,000 $1,300,000 $2,159 ODO •80 90 1042W 107100 1 1 3 3 55,400 55,400 $9 00D S9,D00 000 $688 000 i0,000 $27 000 ^ 52B 000 529 000 ,750 $9,750 ,750 f3,200 $3,200 _ 3 200 $5 000 5 00p SS 000 $59 ON O D00 1 000 $1,431 DDO $1,461 D00 41,SIM 000 �89,000 $91,ON 583 000 $1,328 000 $1,357 000 51,38E QOp 2 217 000 ,261006 319 OOa _ -1 1 t0000 i 3 i5 qpp 9 000 6%6 AC -FT, 2A DAYS 20 10 p ' -10 75000 778 0 80800 83800 1 3 3 _ 3 1 3 1 1 _ 1 1 iB 120 , 56,120 $_6,12D 56,12D $9,000� 39 9,OOO�W_ 000 000 � v0 00D $2D 000 _$21_ND 52 000 $3,250 53,250 ;3.250 1 $3,250 W . $4LB00 _ d�B00^ ,800 ----- __A4,&70 000 $5 000 $5,000� OOp 000 $49,000 i411,00p $430,006 SI40<ggp 558,OOD t60 UOD 1WO 5795 00p $823 000 $838D00 1 051 p00 1 0 0 000 71 OOD i4i0 000 $5.0W fS6000 S4890Dp MON $e64,D00 t1136000 -20 30 867M 69600 3 _ _2 1 1 58120 y5,760 OflO`� B OOU ONO 000F2a $23 000 000 $3.250 3 250 $4.8800 i3 2pO L5 000 $51 OW 54 OOO $CA 000 $B77 N0 1y168 p00 i00D 549 000 $507 000 $64,0W _ f876 OQp S1,'I BO ND 40 2 2 $5 76D 1 4%om $42 NO W4 01M I WSW _ $3,292 $6 O0D Ss3,0N $6:19.000 $65 000 $97 0000 $7 345 000 -50 6p 9540D 98400 2 2 2 2 $5780 55,760 • 59000 f9,�0p V 3.W0- $45 ODO $25000: 526 000 S6.5D0 i 500 ,200- _ 20D �---- DOG 000 $54000 55 0w- $854.oz 77 000 6,000. 8000 i991000 $1 016,000 1,374000 1 410,OOD -70 10130D 2 2 $5 78D 59000 $46 QW S26 000 $6.5W 53,20D ODO $55 000 $699 000 $69,000 1 032 000 T1 43 p00 _ T $3 -000 100 1 0000 �_ 2 2 $5 760 ;9,DOD i50,OD0 u9 Opo $6.500 200 $5 000 S55 $767 DQp $73 000 $1,087 WD I 51,W.000 PAGE 3 OF 4 TABLE 0-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINES PUMPS OPERATION AND MAINTENANCE COSTS AVERAgE AVERAGE GENERATOR ERATOR GENERATOR CP8 ENERATOR OTTOM 0 QUARTERLY QUARTERLY NUMBER ANNUAL ANNUAL ANNUAL ANNUAL ENGINE PUMP 8 MOTOR YEARLY TOTAL CAPITAL TOTAL TOTAL TOTAL QUARRY PUMPING PUMPING OF LABOR ADMINISTRATIVE CPSL GENERATOR EQUIPMENT EQUIPMEW PAINTINGANNUAL COST ANNUAL 40-YC-AR 40-YEAR t� POWER TIME GENERATORS COST COST POWER FUEL MAINTENANCE MAINTENANCE COST O & M D 6 M COST COST (kWh OAY�_ COST COST COST COST _- COST COST 6666 AC -FT, sn neva 20 75DOO 3 1 156120 59000 S30 000 .;20 000 S312bD 54,600 S5,gO0 ;48,000 ;315 000 p00 5751,000 955 004 10 T79M 4 1 460 SH000 531000 $20000 i3250 W400 ;5,W0 ;50.000 $321,000 $ ,000 ;791,000 88000 0 80800 _ 4 1 ;6480 59000 $33000 V11,000 53250 ;6400 Mal-;51000 334000 $60,OW 5819,000 $1,014ODD -10 83800 4 1 $6,460 59000 $34 000 $22 000 $250 $6,400 $5 000 $52 000 1,000 S61,O00 833,000 1 034 000 -20 -30 40 -50 •60 -70 667W 89600 92500 95400 86400 101300 4 4 4 - 4 4 4 1 1 1 1 -- 1 480 $6 480 $6480 S6 480 _ $6 480 $13,4110 59 000 S9 000 _ 59 000 9 19 D 9 000 $35,000 WO 537 000 S:0 $40000 S23,000 _ 524,000 000 26,000 $26,DOO ;_3250 3260 53,250^.. $3,2600 $3 250 $3,250 � $6,400 0 �6,i00 $6,400 $6,400 $6.400 $6,000 $5.000M.= 55,D00 ,5500 S5 000 S 000 553 000� $54 ODO $55 000 556.000 S56,000 7,OD0 $353,00 5368,000 $373 000 79,000$66 $385,000 Sg2,'D00 $63 W 5114 000 $6 66 ON 07,000 846 000 $8W,0 U74 000 867 000 9D1,0W $914.000 $1,053 000 i1.09000 $1,086 000 $1,1D000 $1,125,000 $1,131 000 -a0 ^ 1042U0 4 1 $6 80 $9000 541000 E27,000 53,2 O 56,400._v 55,000 557000 98000 000 28000 $t,158000 90 107100 4 1 ;6,480 $9 D00 542,000 528`000 S3 250 S6 400 55,000 $58,000 $405,000 $69,000 P942,000 $1178,000 100 110DOD 4 _ 8 480 S9 000 3 000 ;�8.000 ;3,2v0 _56,400. $S o00 359 00p t i OOO 0 000 55 000 $i 197 000 6666 AC -FT, An new 20 10 0 -10 75DOO 1 77900 80800 83800 6 _ _ 6 ... _ 6 8 8 t 1 _i __ 1 " � 1 1 7,260 17,200 37 200 I 57,200 $9004 ;$,GOD 59-000 _ 20.000 20,000 $21,000 - 000 S ,-20 $3,250 $3,250 - g3s250 _ ;3.250 59,600 $9,600 -'- �9,800 59 600 ;5,000 ZS 080 55,000 �4 000 ;54 000 S86 000 11 1 193,000 i100,000 17;17.1 S58 000 ;58i000 ?0000 783000 $797,000 $907.000 i913 ODU ;903,000 _ ;952 D00 Se 000 �i58 000 000 Oq0 30 86740 89600 $7 200 S7200 __.. __......_..�22 ;9 000 ;9,000 r4-2 23,000 ;23000 $3,250 3250$9 $9,600 600 $5,000 ;5,000 ;5 000 57,OD0 S5f 000 5266 080 $213,000 $60000 ;61 p00 Z OW 24 Ot£ $82 8 000 $965 973 D00 40 92500 0 1 $720p ;9000 ;24, 000 $3.250 $9,600 35000 II.% 000 19 0� $63.000V$879000 4992 000 -50 954DO 6 1 7200 $9 000 S25 000 $3,250 ;9,600 _ $5 OW 9 000 ;2Z5,000 $64.000 51 01 t 000 -80 96400 _ B 1 S7 200 ;9 000 $34.000 29 000 -._ _..._ __1;3L2 4 _ a9 600 5,000 wo.ODO $232.000 m ;85 000$1U32000 -70 101300 6 1 57 2W ODO 535000 $26000 $3.250 $9.um SS ow $60.000 $23 000 s66 000BO 104200 7 1 S76Qq 59 000 Q00 ;27,000 ;3,25(1 _ 11 200 � 11200 6 �0 ;83 0f30 ; 000 s69 00090 107100 Y 1 560 $9,000 $37000 $28,000 S3,2 - $5,000 $64,000 $245,000 ;70,000 -100 �110000 _ 7 _ 1 S758D DDO_ ;38000 E29,000411Z00 i5.000 $85,gW 3251,000 S71000 51,117,OOf1 PAGE40F4 TABLE B-3 WAKE COUNTY 025 OUTLET STRUCTURE SUBMERSIBLE PUMPS OPERATION AND MAWTENANCF COSTS VERAG£ AVERA H _ — GENERAYOR GENERATOR r-P&L GENERATOR BOTTOM OF VOLUME S OF ANNUAL ANNUAL NUMBER ANNUAL ANNUAL ANNUAL ANNUAL ENGINE, PUMP 6 MOTOR YEARLY TOTAL CAPITAL TOTAL TOTAL TOTAL OUARRY (AC -FT) GAYS PUMPING PU.IPLNO OF . LABOR ADHNISTRATPIE . CPU GENERATOR EQUIPMENT EQUIPMENT PAINTM ANNUAL' COST ANNUAL 40-YEAR 40-YEAR (FT) POWER TIME GENERATORS COSTS COSTS POWER FUEL WJNTENANCE MAINTENANCE COST D & M CAM COSTS COSTS (1). (2) (3 (kWh) DAYS COSTS COSTS COSTS COSTS __ DO�i COSTS COST6 20 4977 1D itbbb 1 400 _605.640 S 13 06a W 69p 1,533 WD 496. 0 1,2 07 ;2 3 407 20 4977_j, 2D 7500D 1 2 S5 DD ;9OOD 644,9JS �,'1 19 $6500 54,000 55,000 406 185 VA 5 i9D9 1,5 002 2D 4977 30 7500D 2 6b ;9 _ DO Z6 400 ;S.000 _ 160 3747760 7 s0l272 ;1 443 3 20 2D 4977 - _ SD 1 D 75D0 5 3 1 •J 1 2 $6.120 35 4 f90pD pDD :96 49 4 19500 l S3 50 S4,8D0 yl $00 D $47iB70 CW200 '�323 f 1 5523 S77 D12S 7.3 5 iB58441 41-ICA 416 20 ._�6666 -20 75DDD 2 1 60 - i9 i19 Da _ -P.250 ;4 - ,000 147,310 75000 SSO 0 5800,860 i1,1 20 6566 36 7 3 1 1 ;9 882 i3,250 -� i:1000 S<7B7D 5331000 '555762 5743,574 441 20 _ 66 80 7�DD 6 1 S OO S 00�___ �iiU _1_, iip500 S3 60b 5.000 1 W,mo i187oaD 357 5765,87 822 Appendix C HAZEN AND SAWYER Envkonmental Enown A 9dmtsts TABLE C-1 WAKE COUNTY Q25 OUTLET STRUCTURE VERTICAL TURBINE PUMPS 100 YEAR FLOOD COST FIRST SECOND NUMBER FIRST SECOND BOTTOM OF 100-YEAR 100-YEAR OF TOTAL 100-YEAR 100-YEAR O & M TOTAL QUARRY FLOOD FLOOD DAYS FLOOD FLOOD COST COST (FT) POWER POWER PUMPING COST COST. KW - HR KW - HR 4977 AC -FT, 10 DAYS 201 720000 950000 25- $50,000 $65,000. A4,000- 10 731000 995000 25 $50,000 $69,000 $4,000 0 742000 1040000 25 $51,000 $72,000 $4,000 P$123,000 -10 753000 1085000 25 $52.000 $75,000 $4,000 -20 764000 1130000 25 $53 000 $78,000 $4,000 -30 775000 -1 175000. 25 $53000 $81,000• _$4,OD0 , -40 -50 786000 1220000 25 $54,000_ $55,000 $84 000 -$4,000 $142,000 797000 1265000 25 $87,000 $4,000 $146,000 -60 808000 819R0Q - 1310000 1355000. ­ 25 $5B d00 $90,000 $4.000 $150.000 -70 ' -- 25- -- $56,000- $93,000 $4,000 $163,000 -80 830000 1400000 25 $57,000 $96 000 $4.000 $157.000 4977 AC -FT, 20 DAYS 20= .720000. 950000 50 $50,000- - $65,000 $8,000 $123,000- 10 _ 731000 995000 50 $50,000' $69 000 $8,000 $127,000 0 742000 1040000 50 $51.000 $72,000 $8,000 $131 000 -10 _ 753000 1085000 50 $52.000 $75 000 _ _$8,000 135 ODO -20 J-30 764000 1130000 50 53,000 $78 000 $8,000. $139 000- 775000 1175000 50 53;000 $81,OOD $s ,LOP Oo $142 000 -40� 786000. 1220000 $64,000 $84,000'� $8,000- $146,000 -50 797000 1265000 _50 50 $55,000 $87 000 $8,000 $150,000 -60 608000 1310000 50 _ $551000 190 000 $8,000 $154,000 -70 819000 1355000 50 $56,000 $93,000 $8,000 $157,000 T- -80 830000 _ 1400000 T 50 $57,000 $96,000 $8,000 $16l,000_ Page 1 OF 4 TABLE C-1 WAKE COUNTY Q25 OUTLET STRUCTURE VERTICAL TURBINE PUMPS 100 YEAR FLOOD COST FIRST SECOND !NUMBER FIRST SECOND BOTTOM OF 100-YEAR 100-YEAR OF TOTAL 100-YEAR 100-YEAR 0.& M TOTAL QUARRY FLOOD FLOOD DAYS FLOOD FLOOD COST COST (FT) POWER POWER PUMPING COST COST KW-HR KW-HR 4977 AC -FT, 30 DAYS 20 7'20000 950000 75 $50,000 65,000 $12,000 $127,000 i 10 731000 995000 75 $50,000 $69,000 $12,000 $131.000 0 742000 1040000 75 $51,000 $72,000 $12,000 $135 000 1 -1q 753000 1085000� 75 $52000 $75,000 $12,000 $139.000 -20 764000 1130000 75 - $53,000 $78.000 $12,000 $143.000 -30 • 775000 1175000 75 $53,000 _$81 000 $12,000 $146,000 -40 --_ _78600_0 797000 1220000 75 $54,000 $84,000_ $12.00_0 $150 000 -50 '1265000V _ 75 $55,000_ $87,000 $12,000 $154,000 _ -60 - 868000 1310000 _ 75 $90000 $12,000 $158,000 70 -� 819000 1355000 _ 75 _$56;000 $56;Q00� $93,000 $12,000 $181,000 -80 1 830000� 1400000 75 $57,000 _ $96,000 1 $12,000 1 $165,000_ 4977 AC -FT, 60 DAYS 20 720000 950060 150 $50,000 $65 000 $25,000 $140 000 10 731000 _ 995000 150 $50,000 $69.060 _. $25,000 $144 000 0 742000 1040000 150 $51 000 -� - $52,000 72,000 _ $25,000 $148,000 -10 753000 10850DO 150 $75,000 $25,000 $152.000 -20 _ 764000 1130000 150 150 $53,000_ $53.000 $78,000� $26,000 $156,000 _ -30 775000 1175000 $81,000 $25,000 $159,000 -40 766000 1220000 150 $54,000 $84,000 $25,600 $163 000 -50 797000 1265000 150 �150 $55,000 $87,000 $25,000 $167,000_ _ -60 808000 1310000 _ $56,00_0 - $90,000 $25,000 $17l,000 -70 819000 1355000 _ 150 $56;Ooo $93,000 $25,000 $174 000 -80 830000 1400000 _ _ 150 $57,OOq $96,000 1 $25,000 1$176,000 Page 2 OF 4 TABLE C-1 WAKE COUNTY 025 OUTLET STRUCTURE VERTICAL. TURBINE PUMPS 100 YEAR FLOOD COST FIRST SECOND NUMBER' FIRST SECOND �BOTTOMOF 10D-YEAR 100-YEAR OF TOTAL 100-YEAR 100-YEAR O & M TOTAL QUARRY FLOOD FLOOD DAYS FLOOD FLOOD COST COST (FT) POWER POWER PUMPING COST COST KW _ HR., KW - HR W 6666 AG -FT, 10 DAYS 20- 460000 1110000 30 $32,000 $76,000 $5;000 $113,000 10. 470800' 1150600 30. $33,000 $79,000° $5 000. $117,000 0 481600.- 1191600 30 $33,000 $82 000 �$5,000 .$120,DQ0 -10 4924067 1232400 30 $34 000 $85 000 $S,000 $124,000 -20 503200 1273200_ 30 $35,000 $88,000 _ $5,000 $128,000 -30 514000 1314000 30 $36�0D0 _ -$90,ODD $5,000 $131,000 �0 524800 1354800' 30 $36,000 $93,000 $5,000. $134,000 -50 1 535600 1395600 J 30 30 $37 000 . $96,000 $5,00 $138 000 -60 546400 1436400 - $99,000 $S,66O- $142,000 -70 557200 1477200 30_ 30 __$3B4O00 $39.000 $102,000. $5,000 $146-000 1148,000 568000 1618000 $39,000 $104,000 $5,000 -90 578800 1&6-66-6-r 30 1 $40 00D 1$107,OOD $5 000 $152,000 -1D0 590000 - 1600000 1 30 j $41,000' $1.10,000 1 $5,000 $156;OD0 6666 AC -FT, 20 DAYS 20 460000- 1.110000� 60 $32 000, . $76,000, $10;000 $1.18,000� _ 10 470800 1150800 60 $33,000 $i9,000 $10,000 $122,000 0 _ 481600 1191600 60 $33z000 $82,000 $10,000 $126,000 -10 492400 •1232400 60 $34 f100 $85.000 $10,000 $129,000 -20, 503200 - 1273200 60T $35,000 • $88,000 $10'000 $13_311000 -30 _ 514000 1314000 _ 60 $36000 $90 000 $10,000 ~ $136.000 -40 524800 1354800 60 $36,000 $93.000 $10,000 $139,000 -50 535600 1395600 60 $37,OD0 $10,000 $143,000 -60 54640D 1436400 _ 60 60 $39,000 _$96,000 $99,000 $10,000 $147,000 -70 657200 1477200 $39,000 _ $102,000 $10,000 $151,000 $153,000 -80. 568000 1518000-- 60 $39 000 $104,000y $10,000_ -00 578800 1558800 _ _ 60 60 $40,000 1$107,000 $10,000_ $16_ 7,_000_ _ -100 590000 1600000 $41,000 1$110,000 $10,000 $161,000 Page 3 OF 4 TABLE C-1 WAKE COUNTY Q25 OUTLET STRUCTURE VERTICAL TURBINE BUMPS 100 YEAR FLOOD COST FIRST SECOND NUMBER AFIRST SECOND _ - BOTTOM OF 100-YEAR 100-YEAR OF TOTAL 100-YEAR 100-YEAR " O & M TOTAL QUARRY FLOOD FLOOD HAYS FLOOD FLOOD COST COST (FT) POWER POWER PUMPING COST COST KW-HR KW-HR 6666 AC -FT, 30 DAYS 20 460000 1110000 90 $32.000 $76,000 $15.000 $123 000 10 470800 1150800 90 $33,000 $79,000 $15,000 $16,000 $127,000 $130000 0 481600 1191600 90 $33,000 $62,000 -10 492400 1232400 90 $34.000 _ $85,000 $15,000 $134 000 -20 503200 1273200 90 $35,000 $88,000 $15,000 $138,000 -30 _ 514000 1314000 90 $36 -006 $90,000 $15,000 $141,000 _ -40 524800 1354800 90 $3 $93,000 $15,000 $144,000 _ -50 535600 1395600 90 _6,000 $37,000 $96,000 $15 000 $148,000 -60 546400 1436400N 90 $38,000 $99,000 $15,000 $152,000 -70 -- 557200 1477200 -_ _90 1.. _39 000 $102.000 $15,000_ $156 000 $95 as oo' -8U 568000 1518000 90 $39, 000 $104.000 $i5,ao0 -90 576800 1558800 96 $40,000 $107,000 __$15 000 $162,000 -100 590000 1600000 90 $41,000 $110,000 . $15.000 $166 000 6666 AC -FT, 60 DAYS 20 460000 1110000 1BO 32,000 $76,000 $30,000 $138,000 10 470800 1150800 * 180 $33,000 $79,000 $3D,000 $142,000 0 481600 1191600 18D-"'"-_ $33,000 $82,000 $30.000 $145,000 -10 492400 1232400 _ 180 $34,000 85,000 -$30600_ $149,000 -20 503200 1273266 180 $35,000 $88,000 $30,000 $153,000 -30 514000 1314000 180 $36l000 �$36.000 $90,0 0 $30,000 $156,000 _ AOT 524800 1354800 180 $93,000 $302000 $159,000 -50 535600 1395600 180 $37,000 $96,000 $30,000 $163,000 546400 1436400 180 $38,000 $99,000 $30 000 $167 000 _-60 -70 657200 1477200 $39,000 $102,000 -_$3_0,000 $171,000 -80 568000 1518000 _180 180 is $39�000 $4_1�58800 0,000------ $104,000 $30,000 $173,000 _ -100 590000 '1600000 180 $1,000 10,000 j $30,0001 $181,000 Page 4 OF 4 TABLE C-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINES PUMPS 100 YEAR FLOOD COST FIRST SECOND NUMBER FIRST SECOND, BOTTOM, OF 100-YEAR 100-YEAR OF TOTAL 100-YEAR 100-YEAR O & M TOTAL QUARRY FLOOD FLOOD DAYS FLOOD FLOOD COST C05T (FT) POWER POWER PUMPING COST COST KW-HR KW-HR 4977 AC -FT, 10 DAYS 20, 720000 95DOOD 1 25 $50,000 $65I $4,000 $119 000 10 731000 995000 25 $69 000 $4,000 $123 000 0 742000 1040000 25 _$50,000 $51',000 $72 000 $4,000 $127 000 -10 753000 1085000 _ 25 $52 000 $75,OOD $4,000 $131,000 -20 764000 1130000 25 $53,000 $78.000 $4 000 $135,000 •30 775000 1175000 25 $53 000 $81.000 $4 000 $138,000 -40 786000 2220000 25� $54,000 $84.000_ $4 000 $142.000 .50 797000 1265000 _ 25 55,000 $87,000 1 $4,000 $146,OD0 -60 ---- 56,000 $90 000 $4,000 $150,000 _ -70 lvi" _ $56,000 g93,000 $4,000 S153,000 -SO $57,000 $96,000 _ $4,000 $157,000 4977 AC -FT, 20 DAYS 20 720000 950000- 50 $50.000 $65 000 $8,000 $123,ODO % 731000 T 995000- 50, $50,000 $69,000 $8,000- $127,000 0 742000 11040000 50 $51,000 $72.000 $8,000 $131,000 -10 753000 108500-- 50 $52,000 $75,000 $8,000 $135,000 -20 764000 1130000 50 $53,000 $78,ODO $8,000 $139,000 -30! -40 775000 786000 5175000 1220000 50 50 $53.000 $54.000 _StiBi�DOQ 1134,000 $8,000 $142,004 $8 00D $146,000 _ -50 79700D 1266000 50 A55�OOQ_ $87,000 $8,000 $150,040 -60 808006 131D000 50 $56 000 $90.000 $8,000 $154 000 -70 819000 1355000 50 $56:000 _ $93 000 $8,000 $167.000 -80_ _ _830000 1400000 50_ $57,000 $96.000 i $8,000 $161,000 PAGE 1 OF 4 TABLE C-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINES PUMPS 100 YEAR FLOOD COST FIRST SECOND NUMBER FIRST SECOND BOTTOM OF 100-YEAR WO -YEAR OF TOTAL 100-YEAR 100-YEAR O A M TOTAL QUARRY FLOOD FLOOD DAYS FLOOD FLOOD COST COST (FT) POWER POWER PUMPING COST COST KW-HR KW-HR 4977 AC -FT, 30 DAYS 20 720000 950000 75 $50,000 $65.000 $12,000 $127 000 10 731000 9950T0 75 $50,000 $69.000 $12.000 $131,000 0 742000 _ 1040000 75 $5000 $72,000 $12,000 $135 000 -10 1085000 75 52 000 $75,000 $12,000 $139 000 -20 _753000 764000 1130000 75 ' $53,000 $78 000 $12,000 $143 000 -30 775000 1175000 75 $0,000 $81,000 $12,000 $146 000 -40 786000 1220000 75 $54 000 $84,000 $12,000 $150 000 -50 797000 1265000 _ 75 $55,000 $87.000 $12,000 $154,000 -60 608000 1310000 75 $56 D00 $90,000 $12,000 $158,000 -70 819000 1355000 75 $56 000 $93,000 $12,000 $169 000 .._ -80 I 830000 1400000 _ - 75 $57 000 $98,000 $12,000� $165,000 4977 AC -FT, 60 DAYS 20 720000 950000 150 $50,000 $65,000 $25,000 $140,000 10 731000 995000 150 $50,000 $69,000 0�0 $144.000 0 742000 1040006 � --154 $51 000 $72,000 .$25 $25,000 $148,000 -10 753000 1085000 �150 $52 000 $75,000 $25,000 $152,000 -20 764000 1130000 _ 150 $53,000 _$78,000 $25,000 $156,000 775000 1175000 150 $53,000 $81,000 $25,000 $159,000 786000 1220000 150 54,000$84000 $25,000 $163000 r-4 797000 808000 819000 830000 1265000 1310000 1355000 1400000 150 150 150 150 $55,000 $56,000 $56000 $57,000 $87,000 $90,000 $93,000 $96,000 $25,000 $25.000 $167000 $171000 $25,000 $25,000 $174,000 $178 000 PAGE 2OF4 TABLE C-2 WAKE COUNTY.Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINES PUMPS 100 YEAR FLOOD COST FIRST SECOND NUMBER FIRST SECOND BOTTOM OF 100-YEAR' 100-YEAR OF TOTAL 100-YEAR 100-YEAR O 8 M TOTAL QUARRY FLOOD FLOOD DAYS FLOOD FLOOD COST COST (FT) POWER- POWER PUMPING COST COST KW-HR KW-HR 6666 AC -FT, 10 DAYS 20 460000 1110000 30 $32,000 $76,000 $5,000 $113 000 10 470800.. -1150 000 30 $33,000 179,D00 $5,00D $117 000 6 •481600 91916067 30 $33.000 82 D00 S5,000 $120,000 -10 - 492400 J232400 30 $34,600 $85,000 $5,000 $124 000 -20 503200 . 1273200 30 $35,000 $88 000 $5,000 •128 000 -30 514000 1314000 30 $36,000 $90,000 $5,000 $131,000 -40 524800 1354800 30• $36,0DO $93 000 _$5,000 $134 000 -50 535600 30 $37,000 $98 000 $5 00D• $138 000- - -60 ---70 546400 _139_5600 1436400 30 $38,000 $99 000 $5,000 142L000 _ 557200 1477200 - 30 $39,00[} i02,OD0 _ $5 000 $146,000 -80 568000 1518000 30 $39,000 $104,000 M.000 $148,DD0 -90 578800 1558860 30 $40,000 $107,000 $5 000 $152,00a -100.. 590000 16000001 30 $41,000 • $110,000T $5,000 $156000 6666 AC -FT, 20 DAYS 20 460000 1110000• 80 $32,000 1 $76 ODD $10,000 $11$,000 10, 470800' 1150800, 60 _ $334000 79,000 $%000 4122,000 07 481600 1191600 60 $33,000 $82,000 $10 000 $125,000 -10 4924DO 1232400 60_ $34.000 $85,000 $10,000 $129,000 -20 503200 1273200 60 60 _$35.000 $3B 000 $3fi 000 $88000 $90,000 $93,000 $1D,000 $10,000__ $1 D 000 $133,000 $136 000 $139,000 -30, 514000 1314000 -40 - 5248M 1354800 _ 60 -50 535600 _, 1395600 60 37090 _ $96 000 $10,000_ $143 000 -60_ 546004 1436400 60. $38,000 $99,000 S10 000 1$147,000 -70 557200 1477200� 60: $39 000 $102,000 $10.000 $151 000 -80 568000 1518060 60 $39,000 $104,0DO $10 D00 $153 000 -90 5788D0 155B8OO _ fi0 40,ODD $107 UDO_ $110,0D0 $10,000 157 ODD -100 590000 1600000 60 $41,000 $10,0D0 $161000 PAGE 3OF4 TABLE C-2 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE TURBINES PUMPS 100 YEAR FLOOD COST FIRST SECOND NUMBER FIRST SECONq OTfOM OF 100-YEAR 100-YEAR OF TOTAL_ 100-YEAR 100-YEAR O 8 M TOTAL QUARRY FLOOD FLOOD DAYS FLOOD FLOOD COST COST (FT) POWER POWER PUMPING COST COST KW-HR KW -HR 6666 AC -FT, 30 DAYS .20 460000 1110000 90 $32,000 $78 000 $15,000 $123,000 10 470800 1150800 90 $33 000 $79,000 _ $15,000 $127 000 0 481600 11991600 90 $33,000 $82.000 $15,000 $130,000 -10 492400 1232400 90 $34 000 $$5 000 $15,000 $134 000 -20' 503200 1273200 90 $35 000 $88.000 $15.000 $138 000 -30 514000 1314000 90 $36,000 $90,000 $15s000 $141000 -40 524800 1354800 90 $36,000 $93 000 $15.000 $144 000 _ _ -50 535600 1395600 90 $37 000 96,000 $15,000 $148,000 -60 546400 1436400 90 $38 000 $99,0W $15,000 M$15,000 1$152,000 -70 55720b 568000 1477200 15 880800 90- $39,000 $102 000 $156,000 -60 90 $39,000 M $40000 1104 000 $107,000 $15.000 $158.000 -90 576800 1558800 90 $15,000 $162,000 -100 _ 590000 1600000 90 $41:000 $110,000� $15,000 $166,000 6666 AC -FT 60 DAYS 20 460000 1110000 180 $32,000 $76 000 $30,000 $138,000 10 470800 1150800 180 $33,000 $79,000 $30,000 $142,000 0 ' 481800 ^ 119 6600 180 $33 000 $82 000 $30,000 1145,000 -10 462400 1232400 180 $34,000 $85 000 $30,000 $149,000 -20 503200 1273200 180 , $35 000 $88.000 $30,000 $153 060 -30 514000 1314000 160 $36,000 $90,000 $30,000 $156,000 -40 524800 1354800 ISO--- $36,000 $93,000 � �$30.000 $159 000 -50 535600 1395600 190 $37 000 $96 000 $30,000 $163.000 -60 -b46400 1436400 180 $38 000 $99 000 $30,000 $167 000 _ -70 _557200 1477200 180 -- $39,000 sl02,000 $30.,000 $171000 _ -80 -90 568000 578800 1518000 1555800 180 1 SO $39,000 $40 000 $104,000 107 000 _$30 000 $30 400 $173 000 $177,000 _100 590000 1600000 180_ _ 1,000 $110,000 $30,000 $181,000 PAGE 4 OF 4 TABLE C=3 WAKE COUNTY Q25 OUTLET STRUCTURE SUBMERSIBLE PUMPS 100 YEAR FLOOD- COST BOTTOM OF QUARRY (FT) '[ VOLUME (AC -FT) 2 # OF DAYS (3 - FIRST 100-YEAR FLOOD POWER KW'- HR SECOND 100-YEAR FLOOD - POWER. KW - HR NUMBER OF TOTAL DAYS FIRST 100-YEAR FLOOD COST SECOND 100-YEAR FLOOD COST ADMINISTRATIVE AND LABOR COSTS TOTAL COST 20 4977 10 8400 00 1020000 25 $70,242 $4,000 $132,000 20 4977 20 840000 1020000 50 _$67,897 $57,897 $70,242 $8,000 $136,000 20 4977 30= 840000 .1020000 75 $57,897 $70,242 $12,000 $140.000 20 4977 60 840000 1020000 150 _ $57,897 $70,242 $25,000. $153,000 20 6666 10 530000. 1150000 35 $36,638 $79,157 $6,000 $122,000 20 6666 20 530000 1150000 70 $36,638 $79,157 $12,000 $128,000 20 6666 _ 30' 530000� 1150000- 105• $36,638 $79,157 $17,000 $133,000 20 6666 60 530000 1150000 210 $36,638 $79,157 $35,000 $151,000 Appendix D HAZEN AND SAWYER Environarerial Sroram d 8dranWs L l.Z -7 ...._._�-�s-}�►S�>a'�5-• moo._ r�-ou����a..-_-�... s�---. �.,u+.,n�o-»off 0_fx%`5 i� + _-._---------- -- -...- --------- — r o� r� rya--�r„f-�o-a•��- ----r"i _9�+ri✓r�-ar�d��.�'-M^�'�1f --��� •V� 0/1J i ilste- FrMwW42J_S ysrr2� Q� ►�+► �. i ................................ .. . ....... qor ����L ... - �„ � sisE�a4Eag v sASauEOu3 EaIttamUaaIAu3-- .• ..... .• 'P]Iw3' .......�� J. A� .. �S �i��� Liles ■ ?azm 11 WA-g4s DfttlL,.$r,./v ..:F. of... 4MANDSAWM By A:L.-� . ......... Chkd....96-T . ...... Environmental Engineers A Scientists Job ......... �.zm ... . .... . ................ x"I __S 7 e2lf. t77 Z>&Krl A.,t 'Af6--7-r-)' ->4,9-8 77- . 4.0 7- /Z �--,44ft;4j3 972-jzl—C-o A_4t-,- 6 L-> 4 L4 PA Aj (4S C: 6 MMffiD %MR BV AAZ . . ......... Chkd Euv|,womaoxml smUmwarg A SeleatiSts 77 --------r--------------------'------- —�-' ' - -'-- - ----'-''''� '� _-_--_--_-_----___-__ _'-_�----- _- - -_-- _----_---� � �---�----�---------'---------------�'-'--'0�Z���r�y''���� ---'-�-�- ------ ---------'---'----------------'---'----'-------� --- '' - �(��v// �----�--� � '--'---- � _ �� --------------------------\�m�--TO�� ��� � ' ' -2.4-0-L ow Z2q -U7 4g: IX -XK S-sckl/wf—L --,tv-:� j4 qr CiE? S40, &W-D -7 --4)-i9w w, 40 . ... . ................ a . ............. w cr V� AV 7-1 B&SIJUSIDS 11 SJQRUIOU3 IRIUDWUDIIAU3 . mwvs awNpazm WAKE COUNTY-- Q25 OUTLET STRUCTURE ROUTING OF NELLO TEER QUARRY DAY 10 STORAGE = 1014 DAY 20 STORAGE = 514 DAY 30 STORAGE = 158 DAY 60 STORAGE = ERR TURBINE PUMP CONDITION TOTAL STORAGE = 4977 AC -FT NUMBER OF PUMPS= 2 NUMBER OF STAGES = 2 DISCHARGE HEADER DIA. = 48 MAXIMUM DISCHARGE VEL = 7.3 MAXIMUM HORSEPOWER- 1523 ENERGY TO PUMP TO 250 MG = 722291 KW-HR 24 TIME (DAYS) 1 TIME (MIN) 2 STORAGE (MG) 3 WSE (ft). 4) STATIC H (ft) 5 HEADLOSS- (ft) 6} _ TDH (ft). 7) DISCHARGE (gpm) (8) VOL. OUT '(MG) 9 PUMP EFFICIENCY 10 TOTAL HP 11 KW-HR 12 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5,00 5.25 0 360 720 1080 1440, 1800 2160 2520 2880 3240" 3600 3960 4320- 4680 5040 5400 5760 6120 6480 6840 7200 7560 1592.0 1577.1 1562.3 1547.5 1532.7 1518.0 1503.2 1488.5 1473.8 1459.1 1444.5 1429.8 1415.2 1400.5 1385.9 1371.3 1356.7 1342.2 1327.6 1313.1 1298.5 1284.0 233.1 231.5 230.1 228.5 226.9' 225.3 223.6 222.0 220.4 219.0 217.3 215.7 214.1- 212.4 210.8 209.4 207.7 206.0 204.4 202.7. 201.0 199.6 21.9 23.5 24.9 26.5 28.1 29.7 31.4 33.0 34.6 36.0 37.7 ' 39.3 40.9 42.6 44.2 45.6 47.3 49.0 50.6 52.3 54.0 65.4 14.2 14.2 14.1 14:0 13.9' 13.9 13.9 13.8 13.8 13.8 13.7 13.7 13.7 13.7. 13.6 13.6 13.6 13.6 13.5 13.5 13.5 13.5 36.1 37.7 39.0 40.5 42.0; 43.6 45.2 46.8 48.4 49.8 51.4 53.0- 54.6 56.2 57.8 59.3 60.9 62.5 64.2 65.8 67.5 68:9 41393.0 41232.7 41104.3 40987.7 40949,2 40909.4 40869.7 40830.0 40790.4 40755.4 40714.9 40674.6 40634.3 40594.0 40553.8 40518.4 40477.3 40436.4 40395.4 40354.6 40313.7 40278.0 14.9 14.8 14.8 14.8 14.7 14.7 14.7 14.7 14.T 14.7 14.7 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.5 14.5 14.5 14.5 0.42 0.43 0.43 0.43 0." 0.44 0.44 0.45 0.45 0.45 0.46 0.46 0.47 0.47 0.47 0.48 0.48 0.49 0.49 0.49 0.50 0.50 889 920 944 972 999 1026 1053 1079 1105 1127 1153 1177 1201 1225 1248 1268 1291 1313 1335 1356 1377 1395 4279 4426 4543 4678 4808 4940 5069 5195 5319 5426 5548 5666 5782 5896 6008 6103 6213 6320 6425 6527 6628 6714 WAKE COUNTY - Q25 OUTLET STRUCTURE ROUTING OF NELLO TEER QUARRY DAY 10 STORAGE = 1014 DAY 20 STORAGE = 514 DAY 30 STORAGE = 158 DAY 60 STORAGE = ERR TURBINE PUMP CONDITION TOTAL STORAGE = 4977 AC -FT NUMBER OF PUMPS= 2 NUMBER OF STAGES = 2 DISCHARGE HEADER DIA. = 48 MAXIMUM DISCHARGE VEL = 7.3 MAXIMUM HORSEPOWER = 1523 ENERGY TO PUMP TO 250 MG = 722291 KW-HR 24 TIME (DAYS) 6 TIME (MIN) 2 STORAGE (MG) 3 WSE . (ft) 4 STATIC H (ft) �5) HEADLOSS (ft) s� TDH (ft) (7 DISCHARGE (gpm) (8 VOL. OUT (MG) i9 PUMP EFFICIENCY 10) TOTAL HP 11 KW-HR 12 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25 7.50 7.75 8.00 8.25 8.60 8.75 9.00 9.25 9.50 9.75 10.00 10.25 10.50 10.75 7920 8280 8640 9000 9360 9720 10080 10440 10800 11160 11520 11880 12240 12600 ; 12960 13320 13680 14040 14400 14760 15120 15480 1269.5 1255.0 1240.6 1226.1 1211.7 1197.2 1182.8 1168.4 1154.1 1139.9 1125.6 .1111.5 1097.4 1083.3 1069.3 1055.4 .1041.5 1027.7 1014.0 1000.3 986.6 973.0 197.9 196.2 194.5 192A 191.1 189.6 187.9 186.2 184.5 182.8 181.1 179.6 177.9 176.2 174.5 172.8 171.1 169.6 167.9 166.2 164.5 162.8 57.1 58.8 60.5 62.2 63.9 65.4 67.1 68.8 70.5 72.2 73.9 ' 75.4 77.1 78.8 80.5 82.2 83.9 85.4 87.1 88.8 90.5 92.2 13.4 13.4 13.4 13.3 13.3 13.3 13.3 13.2 13.1 13.0 12.9 12.8 12.7 12.6 12.5 12.4 12.3 12.2 12.1 12.0 11.9 11.8 70.6 72.2 73.9 75.5 77.2 78.6 80.3 82.0 83.6 85.2 86.8 88.2 89.8 91.4 93.0 94.6 96.2 97.6 99.2 100.8 102.4 104.0 40236.2 40194.6 40153.1 40111.5 40070.0 40033.8 39965.6 39798.3 39638.1 39478.1 39318.8 39181.5 39018.0 38857.0 38696.4 38536.5 38377.2 38240.3 38076.9 37916.8 37765.3 37595.4 14.5 14.5 14.5 14.4 14.4 14.4 14.4 14.3 14.3 14.2 14.2 14.1 14.0 14.0 13.9 13.9 13.8 13.8 13.7 13.6 13.6 13.5 0,51 0.51 0.51 0.52 0.52 0.53 0.53 0.54 0.55 0.57 0.58 0.59 0.60 0.61 0.62 0.63 0.64 0.65 0.66 0.67 0.68 0.69 1416 1436 1455 1475 1494 1510 1523 1516 - 1510 1503 1497 1491 1484 1478 1471 1465 1458 1453 1446 1440 1433 1427 6813 6910 7005 7098 7169 7266 7331 7298 .7266 7234 7203 7175 7143 7112 7080 7049 7018 6992 .6960 6929 6898 6867 WAKE COUNTY - 025 OUTLET STRUCTURE ROUTING OF NELLO TEER QUARRY DAY 10 STORAGE = 1014 DAY 20•STORAGE = 514- - DAY 30 STORAGE = 158 DAY 60 STORAGE = ERR TURBINE PUMP CONDITION TOTAL STORAGE = 4977 AC=FT NUMBER OF PUMPS= 2 NUMBER OF STAGES = 2 DISCHARGE HEADER DIA. = 48 MAXIMUM DISCHARGE VEL = .7.3 MAXIMUM HORSEPOWER = 1523 ENERGY TO PUMP TO 250 MG = 722291 KW-HR 24 TIME (DAYS) 1) TIME (MIN). 2 STORAGE (MG) 3 WSE (f ): 4 STATIC H MY 5) HEADLOSS MY TDH (f) DISCHARGE (gpm), (6) VOL. OUT (MG) PUMP EFFICIENCY 10 TOTAL HP 11 KWHR 12 11.00 11.25 11.50 11.75 12.00 12.25 12.50 12.75 13.00 13.25 13.50 13.75 14.00 14.25 14.50 14.75 15.00 15.25 15.50 15.75 16.00 16.25 15840 16200 16560 16920 17280 17W 18006 18360 18720� 19080 19440 19800 20160: 20520 20880 21240 21600 21960 22320 22680 23040 23400- 959.5 946.0 932.6 919.2 905.9' 892,E 879.4 866.3 853.2- 840.2 827.2 814.3 801.4 788.7 775.9 763.3 750.7 738.1 725.6 713.2 700.9 688.6 161.1 159.6 157.9 156.2 154.5 152.8 151.1 149.7 147.9 146.2 144.5 142.8 141.2 -139.7 138.0 136.3 134.6 132.9' 131.2 129.8 128.1 126.4 93.9 95.4 97.1 98.8 1005 102.2 103.9 105.3 107.1 108.8 110.5. 112.2 113.B; 115.3 117.0 118.7 120.4 122.1 123.8 125.2 126.9 128.6 11.7 11.6 11.5 11.4 11.3 11.2 11.1 11.1 11.0, 10.9 10.8- 10.7 10:6 10.5 10.4 10.3 10.2 10.1 10.0 9.9 9.8 9.7 105.6 107.0 108.6 110.2 111.9 113.5 115.0 116.4 .118:0' 119.6 121.2 122.8 12414. 125.8- 127.4 129.0 130.6 132.2 133.7 135.1 136.7 138.3 37436.1 37299.9 37136.4 36975.4 36814.8 36655-0 36495.8 36360.2 36196.8- 36035.7 35862.8 35687.9 35513.9, 35366.9 35188.1 35012.3 34837.2 34662.9 34489.4 34343.8 34165.5 33990.1 13.5 13.4 13.4 13.3 13.3 13.2 - 13.1 13.1 13.0 13.0 12.9' 12.8 12.8" 12.7 12.7 12.6 12.5 12.5 12.4 12.4 12.3 12.2 0.70 0.71 0.72 0.73 0.74 0.76 0.77 0.78 0:79 0.80 0.80 0.81 0.81 0.81 0.81 0.82 0.82 0.82 0.83 0.83 0.83 0.94 1420 1415 1409 1402• 1396 13B9 1383 137E 1371 1365 1368 1374 1380 1384 1389 1394 . 1399 1403 1408 1411 1415 1419 6836 6810 6779 6748 6718' 6687 6657 6631 6600, 6570 6585 6613 6640 6661 6686 6710 6733 6754 6775 6791 6810 6828 WAKE COUNTY - 025 OUTLET STRUCTURE ROUTING OF NELLO TEER QUARRY DAY 10 STORAGE = 1014 DAY 20 STORAGE = 614 DAY 30 STORAGE = 158 DAY 60 STORAGE - ERR TURBINE PUMP CONDITION TOTAL STORAGE = 4977 AC -FT NUMBER OF PUMPS= 2 NUMBER OF STAGES = 2 DISCHARGE HEADER DIA. = 48 MAXIMUM DISCHARGE VEL = 7.3 MAXIMUM HORSEPOWER = 1523 ENERGY TO PUMP TO 250 MG = 722291 KW-HR 24 TIME (DAYS) 1 TIME (MIN) 2 STORAGE (MG) 3 WSE N 4 STATIC H (ft) T (5) HEADLOSS (ft) 6 TDH ]DISCHARGE 00 �7� (gpm) 8 VOL. OUT (MG) 9 PUMP EFFICIENCY 10 TOTAL HP 11 HR ';6845 16.50 16.75. 17.00 17.25 17.50 17.75 18.00 18.25 18.50 18.75 19.00 19.25 19.50 19.75 20.00 20.25 20.50 20.75 21.00 21.25 21.50 21.75 23760 24120 24480 24840 25200 25560 25920 26280 26640 27000 27360 27720 28080 28440 28800 29160 29520 29880 30240 30600 30960 31320 676.3 664.2 652.1 640.1 626.2 616.4 604.6 693.0 581.5 570.0 558.7 547.4 536.2 525.1 514.1 503.2 492.4 481.7 •471.1 460.6 450.2 439.9 124.7 123.1 121.4 120.0 118.3 116.6 115.0 113.3 111.7 110.1 108.7 107.1 105.5 103.8 102.2 100.7 99.3 97.7 96.2 94.6 93.0 91.5 .130.3 .131.9 133.6 135.0 136.7 138.4 140.0 141.7 143.3 144.9. 146.3 ' 147.9 149.5 151.2 152.8 154.3 155.7 157.3 158.8 160.4 162.0 163.5 9.6 9.5 9.4 9.2 9.1 9.0 8.8 8.7 8.5 8.4 8.3 8.2 8.0 7.9 7.8 7.6 7.5 7.4 7.2 7.1 7.0 6.8 139.9 141.4 143.0 144.2 145.8 147.3 148.8 150.3 151.8 153.3 154.6 156.1 157.6 159.1 160.5 162.0 163.2 164.6 166.1 167.5 168.9 170.3 33815.4 33565.2 33296.7 33083.7 32817.1 32557.7 32299.6 32043.5 31789.2 31536.7 31325.2 31066.3 30811.9 30559.9 30294.0 30003.9 29769.5 29472.6 29184.8 28899.0 28615.7 28335.0 ' 12.2 12.1 12.0 11.9 11.8 11.7 11.6 11.5 11.4 11.4 11.3 11.2 11.1 11.0 10.9 10.8 10.7 10.6 10.5 10.4 10.3 10.2 0.84 0.84 0.84 0.84 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.06 0.86 0.86 0.86 0.86 0.86 0.86 0.86 0.86 0.86 0.86 1422 1424 1426 1427 142E 1429 1430 1431 1431 1431 1431 1430 1430 1429 1428 1427 1426 1425 1423 1421 1419 1417 5 6863 6869 6075 6879 6883 6885 6886 6887 6886 ' 6884 6881 6877 6873 6868 6864 6857 6850 6841 6831 6820 WAKE COUNTY- 025 OUTLET. STRUCTURE ROUTING OF NELLO TEER QUARRY DAY 10 STORAGE = 1014 DAY 20 STORAGE = 514 DAY 30 STORAGE = 158 DAY 60 STORAGE = ERR TURBINE PUMP CONDITION TOTAL STORAGE = 4977 AC -FT NUMBER'OF PUMPS= 2 NUMBER OF STAGES = 2 DISCHARGE HEADER DIA. = 48 MAXIMUM DISCHARGE VEL = 7.3 MAXIMUM HORSEPOWER = 1523 ENERGY TO PUMP TO 250 MGM 722291 KW-HR 24 TIME (DAYS) 1 TIME (MIN)- STORAGE (MG) 3 WSE (ft) 4 STATIC H (ft) 5 HEADLOSS MY TDH (ft) _(7)� DISCHARGE (gpm) _(B VOL. OUT (MG). 9 PUMP EFFICIENCY 10 TOTAL HP 11 KW - 22.00 22.25 22.50 22.75 23.00 23.25 .23.50- 23.75 24.00 24.25 24.50 24.75 25.00 25.25 25.50 25.75 - 26.00 • 26.25 26.50- 26.75 27.00 27.25 31680 32040 32400 32760 33120' 33480 3384© 34200 34560- 34920 35280 35640 36000• 36360 36720= 37080 37440 37800 38160• - 38520 38880 39240 429.7 419.6 409.5 399.6 389.& 380.1 370.5 361.0 351.5 342.2 333.0 323.9 315:0: 306.1 297.4 288.7 280.1 271.7 263A: 255.1 247.0 239.0 90.3 88.7 87.2 85.7 84.1: 82.7 81.2 80.0 78.5 77.0 75.6 74.1 72.7 71.3 70.2 68.8' 67.4 66.1 64,.7 63A 62.0 60.7 - 164.7 166.3 167.8 169.3 170:9: 172.3 173.8 175.0' 176.5 178.0. 179.4 180.9 182.3 183.7 184.8 186.2 187.6 188.9 190.3 191.6 193.0 194.3 6.7 6.6. 6.5 6.3 6.2- 6.1 6.0 5.8 5J 5.6. 5.5 5.3 5:2 5.1 4.9 4.9 4.7 4.6 4:5, 4.4 4.3- 4.2 171.4 172.9 174.3 175.7 177.1 . 178.4 179.8 180.8 182.2 183.6 184.9 186.2 .187.5 188.7 189.7 191.0 192.3 193.5 194.8 196.0 197.2 198.4 28113.9 27823.7 27542.9 27264.0 ` 26987.8' 26714.2 26443,1 26198.1 25865.9 25546.9 25230.5 24917.8 24608.6• 24303.0 24073.1 23756.5 23452.3 23150.8 22853.0 22558.6 22267.8 21980.4 10.1 10.0 9.9 9.8 ' 9.7 9.6 9.5 9.4 9.3 9.2 9.1 9.0 8.9 8,7 8.7 8.6 6.4 8.3 8:2 8.1 6.0 7.9. 0.86 0.86 0.86 0.86 0.8& 0.86 0.86 0.86 0.85 0.86 0.85 0.84 0.84 0.83 0.83 0.83 0.82 0.82 0.82 0.81 0.81 0.80 1415 1412 1410 1406 1403 1400 1396 1395 1395 1394 1393 1392 1391: 1389 1388 1386 1383 1381 1378 1375 1372 1369 6811 6798 6784 6769 6753. 6736 6719 6715 - 6713 6710 6706 6700 6694 6686 6680 6669 6658 6646 6633 - 6618 6603 6587. WAKE COUNTY - Q25 OUTLET STRUCTURE ROUTING OF NELLO TEER QUARRY ❑AY 10 STORAGE = 1014 DAY 20 STORAGE = 514 DAY 30 STORAGE = 158 DAY 60 STORAGE = ERR TURBINE PUMP CONDITION TOTAL STORAGE = 4977 AC -FT NUMBER OF PUMPS= 2 NUMBER OF STAGES = 2 DISCHARGE HEADER DIA. _. 48 MAXIMUM DISCHARGE VEL = 7.3 MAXIMUM HORSEPOWER = 1523 ENERGY TO PUMP TO 250 MG = 722291 KW-HR 24 TIME (DAYS) 1 TIME (MIN) 2 STORAGE (MG) (3) WSE (ft) 4) STATIC H (ft) 5 HEADLOSS (ft) (6} TDH (f#) DISCHARGE (gpm) _ {$� VOL. OUT (MG) 9 PUMP EFFICIENCY 10 TOTAL HP 11 KW-HR 12 27.50 27.75 28.00 28.25 28.50 28.75 29.00 29.25 29.50 29.75 30.00 30.25 30.50 30.75 31.00 31.25 31.50 31.75 32.00 32.25 32.50 32.75 39600 39960 40320 40680 41040 41400 41760 42120 42480 42840 43200 43560 43920 44280 44640 45000 45360 45720 46080 46440 46800 47160 231.1 223.2 215.5 207.9 200.5 193.1 185.9 178.7 171.7 164.8 158.0 151:3 144.7 138.2 131.8 125.6 119.4 113.4 107.4 101.5 95.7 90.0 59.8 58.4 57.1 55.9 54.6 53.4 52.2 51.0 50.1 48.9 47.7 46.6 45.4 44.3 43.2 42.1 41.0 40.3 39.2 38.2 37.1 36.1 195.2 196.6 197.9 199.1 200.4 201.6 202.8 204.0 204.9 206.1 207.3 ' 208.4 209.6 210.7 211.8 212.9 214.0 214.7 215.8 216.8 217.9 218.9 4.1 4.0 3.9 3.7 3.6 3.5 3.4 3.3 3.2 3.1 3.0 2.9 2.8 2.7 2.6 2.6 2.5 2.4 2.3 2.3 2.2 2.1 199.3 200.5 201.7 202.9 204.0 205.1 206.2 207.3 208.1 209.2 210.3 211.4 212.4 213.4 214.5 215.5 216.4 217.1 218.1 219.1 220.6 221.0 21767.3 21442.9 21100.7 20765.7 20435.3 20109.8 19789.0 19472.8 19252.9 18924.9 18612.5 18303.9 18000.1 17700.9 17406.3 17116.3 16830.6 16646.0 16349.6 16067.4 15789.0 15515.2 7.8 7.7 7.6 7.5 7.4 7.2 7.1 7.0 6.9 6.8 6.7 6.6 6.5 6.4 6.3 6.2 6.1 6.0 5.9 5.8 5.7 5.6 0.80 0.80 0.79 0.78 0.77 0.76 0.75 0.74 0.74 0.73 0.72 0.71 0.70 0,70 0.69 0.68 0.67 0.67 0.66 0.65 0.64 0.64 1366 1365 1366 1368 1369 1370 1371 1372 1372 1373 1373 1372 1372 1371 1370 1369 1368 1367 1365 1363 1361 1358 6574 6567 6576 6584 6590 6596 6600 6603 6604 6606 6606 6605 6603 6599 6595 6590 .6583 6578 6570 6560 6549 6538 WAKE COUNTY - Q25 OUTLET STRUCTURE ROUTING OF NELLO TITER QUARRY DAY 10 STORAGE = 1014 DAY 20 STORAGE = 514 DAY 30 STORAGE = 158 DAY 60 STORAGE = ERR TURBINE PUMP CONDITION TOTAL STORAGE = 4977 AC -FT NUMBER OF PUMPS= 2 NUMBER OF STAGES = 2 DISCHARGE HEADER DIA. = 48 MAXIMUM DISCHARGE VEL = 7.3- MAXIMUM HORSEPOWER = 1523 ENERGY TO PUMP TO 250 MG = 722291 KW-HR 24 TIME (DAYS) (1 TIME (MIN); (2) STORAGE (MG): 3 WSE (ft) 4 STATIC H MY` _ _ (5 HEADLOSS (ft) ( .._w _ 2.0 2.0 1.9 1.8 1.8 1.7 1.7 ERR TDH (ft);. . �� - 221.9 222.8 223.7- 224.6 226.6 226.3 ERR ERR- DISCHARGE (gpm) �gi 15245.7 14980.E 14719.9 14463.3 14210.9 13962.7 ERR ERR VOL. OUT (MG)EFFICIENCY: (9 PUMP 10 TOTAL HP 11 KW-HR 12 33.00 33.25 33.50 33.75 34.00 34.25 34.50 34.75 47520 47880 48240 48600 48960 49320' 49680 50040 84.4 78.9 73.5 6B.2 63.0 67.9 52.9 ERR 35.1 34.1 33.2' 32.2 31.3' 30.4 ERR ERR 219.9 220.9 221.8 222.8 223.7• 224.E ERR ERR 5.5 5.4 5.3 5.2 6.1: 5.0 ERR ERR 0.63 0.62 0.62 0.61- 0.60 0.60 ERR ERR, 1356 1353 1350 1346 1343 1339 ERR ERR 6525 6511 6496 6480 6463 6446 ERR ERR l� STAGE -STORAGE CURVE TOTAL STORAGE = 4977 AC -FT BOTTOM ELEVATION = 20 FEET TOT, VOL. M.G.) STAGE AREA (SQ.FT.) AREA (ACRES VOL. CHG. AC. -FT. VOL CHG. AC. -FT. I TOT. VOL. AC. -FT. 0.00 -100 0.00 -90 0.00 -801 0.001 0.001 0.00 0.00 -70 0.00 0.00 0.00 0.00 -60 0.00 0.00 0.00 0.00 -50 0.00 0.00 0.00 0.00 -40 0.00 0.00 0.00 0.00 -30 0.001 0.001 0.00 0.00 -20 0.00 0.00 0.00 0.00 -10 0.00 0.00 0.00 0.00 0 0.00 0.00 0.00' a.00 101 0.00 0.00 0.00 0.001 20 142300 16.8 ; 0.00 0.00 0,00 ' 5&81 - 30 1811001 17.4 171.291 55.81 171.29 113.49 40 203100 j 18.0 177.001 57.68 348.29 173.03 50 2749001 18.6. 182.711 59.54 531.00 234.43 60 303550, 19.1 ; 188.431 61.40 719.43 297,69 70 3211501 19.7 ' 194.14 ' 63.26 913.57 362.811 80 3464001 20.3199,86 ; 65.12 1113.43 429.801 90 3633001 20.8': 205.571 66.99 i 1319.00 j 498.64 100 5827001 21.4 ' 21119 68.851 1530.29 569.35 110 6118001 217.00 ` 70.711 1747.29 641.92 120 7203501 22.6 222.71 72.571 1970.00 716.36 130 753000 23.1 ; 228.43 f 74.43 ` 2198.43 792.65 140 806100 23.7 i 234.14 ; 76.30 2432.57 870.811 150 841900 24.3 ` 239.86 78.16 2672.43 950.83 160 8619001 24.8 i 245.571 80.02 2918.00 1032.71 170 8821001 25.4 c 251.291 81.88 3169.29 1116.46 180 914200 26.0 257.001 83.74 3426.29 1202.061 190 953300 26.6 262.711 85.61 3689.00 1289.531 2001 1036400 27.1 ' 268.43 87.47 3957.43 1378,861, 210 1061700 27.7 274A4' 89.33 4231.57 1470.051 220 1104700 28.3 ' 279,86 ' 91.19 4511.43 1563.10 230 1146300 28.81 285.571 93.051 4797.00 1658.02 240 1178100 29.41 291.291 94.92 5088.29 1754.80 250 1618600 30.0 297.001 96.78 5385.29 1853.43 260 1758500 s 30.6 302.711 98.641 5688.00 p; VERTICAL TURBINE PUMPS Z SINGLE STAGE PERFORMANCE 152 PRI:7J IN"Y 34H 7000 880. =� RPM 160 ENCLOSED IMPEL RF1 T7SAM ton IL z 120 F 100 so 110 40 �NINE� s w�...w�rrr— ww..w��wwwo•w.��.. .� ■ LEN- ME-oil�� -4 Gil ziI k; — tq �irYi�iRpm n.r.w�i�►a�_riiYi ww.odw�www�Is 11—�� arw� � ...wow re�rrww�r.wr.a.wwaww.w..g�w�. sw.•r.r...irsw�-- n.ww.www—r++�. ' ..•.�.44�--w�-.mow-�.�lww�wl�. rrr+....wr�.ww—�. ww.w....ew+mowa.s�r�wn•ww.�va.._�.rww_ .�.r.. w.w, i .:raw.a�w�e.r�.ww..iwww.w....�wwwwwaoa :w',�ssr.Uwww+��+��•rt�� JI 40 w 30 20 � z 10 a 700D 4000 800D agoo 100co 12D0D 14000 lam t8000 2=0 U.S. GPM FOR MULT-STAGE-USE HEAD CORRECTION FACTOR .91 FOR EACH STAGE. EFMIENCY CORRECTIONS,,, DIMENSIONS T€CHMICAL DATA (inches) H{J YM OF STAGES E,PRCIENCY CHANGE 1 0 POINTS 0 POINTS 3 .1-0 POINTS 4 NA 5 NA a NA 801WL URCURCY MATERIAL CHANGE CAST IRON NO ClfAl+1GE ENAMELED C1 N CHANGE IMPELLER EFRCO= ((MATERIAL CHANGE [AST IRON -1.0 POINTS 8 NZa NO CFIANGF ENAMELED C.I. NO CHAN E III Refer to "Applitatian and Relerence Cam" Ior head conestlan. 24- COLUM N 1 I l Z5-% MIN. 4 1400 i 1 I MINIMUM WATER LELvEL i I! 47.M' C ,1 So L2100 O.� 'Ada 32.86 lar each ack ltiona[ stage. 00 Mu � 1 DATA. VALUE MAXIMUM OPERATING SPEED 900 RPM MAXIMUM NUMBER OF STAGES 3-- PUMP SHAFT DIAMETER RTF IMPELLER EYE AREA 227 SCL IN. MAXIMUM SPIiERE SIZE 3.28 IN. K. (THRUST FACTOR) 1 111 L851F1'. K. [ROTOR WT. PER STAGE) 305 LBS• BOWL WT. FIRST STAGE) 35M L8S- BOWL WT. (EACH AOO'L. STAGE) 1400 LOS. ALLOWABLE SHAFT STRETCH .38 IN.— NVKt (FIRST STAGE) • - .171 LES.-FT.= AL (EACH AOO'L. STAGE)170 LBS.•Ff � BOWL RING CLEARANCE I .0291.03 IN. —These are nominal values. Refer to "Application and Reference Data" for information further limiting or extending these values. `•• This value is the minimum suismergenca required to prevent vortexing only. This value may need to be increased t0 provide adequate NFSHA. FAIRBANKS MORSE PUMPS wvaS TYPE: SUBMERSIBLE TURBIN NUMBER: 2 PUMP INPUT INFORMATION Q(GPM) HEAD FLOW EFFICIENCY 10 21500 0.4 20 20500 0.43 40. 20000 0.53 60 18000 0:8 70 16900 0.84 80 15200 0.86- 90 13200 0.86 100 10800 0.8 126 5000 6.49 156 0 0 Appendix E HAZEN AND SAWYER EmGonnwU Erropineers & Scientists i`•oLldo }F;*a.-- AQ=k ------------ --_.��,S�Q" Q'r�..� � r S•--d�ur��_I.�d�Q---ro-..��_. p9ar�+g-., - ---- �--;--- �'9 _._��.�"�T_jl;'S:�'d—�d'r.�yy��'9Tr7.��%.+/-_'�=M7i1�r' ��j---`-"-►�,'�''y"t''"'i"'� w .A��?�O '�'-+5--5��-----��r►e��z.�*` �=���"vw�r�-S�—�jr�—���yuvar� f rri►4r _O?Y*; 53 d i v I ...... ...Pvc .......... AS 5 l.illf lll'T � ll1R ■ ��l'1► HAZENAND SAWM We3' ca • ,��-S Date.-! /qy.... ..2. or Environmental Engineers d Scientists C_-ifar z. C&S-r- 54c,wy Job.....'tr.~...._.......................... f i I , I � I�`,1~ � 1 ��✓� � [�7ST ' �+i%Gy6Cb i�� �P ��G ���CTI$r �l�tG�%� ` i i� ; i i s✓ra j I i 6 T� ' _.._.—:—_. �% u c a -T_7'z S.._.�ax f /Q=M ��'_•._ ._ cfl- � r ..4R,�- �.wvr.�r � �� . _ -- 3 HVENAND SAWYER Environmental Engineers &sc|onNmxo Bv—A.S......... ON- 54 - --70 -_-- . Cj= 7 DO, --------------- 'r — -- ' - - - — - -'' — — - - — ,— -- '— -' -- - wpe4c co amg- RAzENAND SAwvER By .. h:4.5 .... -...-Chkd. -JA Enviranmental Erighoefs & 5clentlst3 Job .............................. —FF CX F�4 W14) SWNM AMl O 7S IWEN By ......... .....?`.. of �7...._. . 4.!'�Chkd.. ..✓. Environmental Eaptneers & Salentists Job ................. .... TTtp.L ELSuaMa z Uthp s i H, ti ; ! ' ! V t7 t zQO P. i i N i 1 e r r Boo — �----3Q.1�oJau'd:.fir'G��--..Ztpr��..._..__...__....---�--.... --- ..... --• •----•---.__._... j 1 rl 761 pia_—._�.�ecjC_..._Yq�uJP '`'1-.-7.,-SQL--•--.-_—._.._ ._.^. f,.Q QQ 13 zg: Date...:. of �Ji�l AND SAWM n. Md.. yl-"' Environmental EngInOOFS & Scientists Job................................... Ip 76' -0= . ---J%jl57QM Ro ir 7n '7(a r 2'(2 1 PI t—V 5 j flq A0P c-kr rk -2 3q, 3 --VTAL--- --.,05, ZOO 8(2 0 -4DF VC, it] 0 _ m..-ws.i&,LATs1—y 1 Q '------'--'� --'— -(�]A�O� - '- ~0f������- - `7��V��-'-'-----------' '----------- ' -' '----'--'--� - � �^/-~~ ---� o - '' �-` ��J���r�---'------- ----------'---------'-- _ - � .-__-`--'--_---_-'-- , `- --�y��cuE���� ------'--'-''-------'---r---------_-- TT / DD� ------- -- -- ' - - - ODSOr--��«�*w�«'��� . / TF ) ~--- cpr n;mnU*|* mm»w|%v3 jjj;owmum4«u3` ' -- %r... «8 0.7 ffiU N li D SAS' 1M I)A K IE cc) — IQ 2r By'--JN............ -,.Environmental EnglnOM & Scientists Job..,. ................................... 117 �j;' 0 hA;V ? CL y x jillf, see, ?,I), CL lo p- r-p 4n ILI M- F—.,f-C - --,-r - - - - 930 t coo. 30. LOA 7 41 38, tLIO .—A .51 915'Ll a MMMDSA%U Date^ 1�20 Environmental Engineers & Saientlsts Job i��.� I i l M �t i .f Nab i i 1 LLA.4k Cl LS Date. of MZEN AND SAWYU By ...CIA. ........ C:hkd. Environmental Engineers & SclentIsts Job --la.3 ............. . ................ PEP, us-wph 77 (0 0 y TF q 1$p c,:o-sr cc!; T 2--4 Al te-01,10kp --.—Cos .7 A-7- ccrsi /PR'yb'.P T EMS f TU I i I r 4'r GG4GiF6.4!t6�,44,Or t:q77A1 XMAIS 7- c..b iL OAAJ Z- Oro cy -yo, C>A-�s 4AIT ?,6 -j.0- zt, ILI pipt il? (P; 01" PJMP Cc-YT: r7c, 66-0 1 i I'S "60P 11-10, 00P I 1 000 5-0 3'1,006 its (D 10", 1 "Pc 1jZ0'a I 1l;aoo4 I �I�SaO 1�5n l,z�P f O'o ],�QQ ! I, a. I� q �O Oax 4ALYE #arTMFI. V VAOf 16,00 ban 400 0 2,1200 1 CIO. 11511 go 52130 0 1 do "1010 roil ]Go :151, wa 201, 300: non. iocp- 06- C 20 00 do 0' 0, 4.3-7--000 44,0 0... logo., — C410 10- O6 c> &bd 4Vp tW7 7 0 Oa' C>O 6 I F— 0 Obc: - C>C)C� f �6 1 M 2 k P, k- P4!.2 IT Gal a 0,1"IJ :.0 pal j000L 0 oq� Doi, r$: acn z Z. Dah 11 1 Igoq. 01 '17 001M. I PC --"li ,00�Zy ty�:.4,wlurt `'. q8$�►asi 1)/ bob' I,tz ooO 0 I)h Il 40015 j 0005 I :'o*'!E t) 0 11? 00 11 000 6001p .00,01 2 io, 06OIZ7, 0100 I�z I IQoo Z/ DIWI I ODI') = 001"'I f 01. 00 11 �Oz D. P60 1b. O()O,9s9 0001mo 9 hDz Q�( & r _LSM) jwrj 9 9. i rill ia I SA � I fi sw,&z I I q I I -1 W,<W� 7S, w 10-i IU tw�V.I.Q-z 1,�o4v L.6 b jk d Otl MM- ffiD Environmental Engineers & Scientists W-iA-RoWTTJob i SfGi2'hC.k-c "ru f2Bi�l� 4�P s SuA+w OF Luc-5.f. a,elO&A G)E 3 7S, voo '..7.0� 'Ib" ¢ I00, 000 2w' I WL� s Igor c�ov 34-0' 36" i � � 14orpao 3+b' -76 !SQL voU 340 � 10%, r . ZW, 00 �7 gIZ1 r> 6 a"r 15 ,4 Yl��nrTl�'rJ 5�4 FQ�c-6' �rrzu c.rzr2 .w/ 6rc ,�1 G f►NJ� f Fr.t� z a i �. of-noM YtvINY6U 64,-1, OtA-n4w iova eMC L A7iA 6i.5o�J Pgtitr47 FFI Loft Fort- 1 QA iwTlr16l � t14*1 - pine 220, SIjor t ISO 1 000 i 30ol00o i 25a,�o,, { 50�& LAitb6 (Aimr sw' S"fr { 5wd040 i 38ol000 -300lOvJ ; 7ouu 5MAU- PLiMQ 34o' PlAff- 400,000 Jisl ovo s 400Ipat) 4 f Ju 6() L.t4,earo (XAM 3#0' 4ljhFr A 515,000 I'MrIL,00 t S�S,00a ' lZuou At P&4,47 &-Vw-[i.j 10 YA j KG t�T' tt,tQ� Date.. IUZENAND SAWYER BY ...--::._kd.... Environmental EnRinaers & Sclentiste Job .. det,-r49-7- PrP'tnI6 GcSSTS Sa 8 m a;4'5/B L- 9 6ct:7-ZO i s7-?C,A4'--T CJWs� = l7zo a f 308`4 z>,c-6p G5rl�a-p�polb COST— y-�75a06 '60,Y a 6u rR,�tA e-� `0 tP 1,l G C_6s-3.7 q }� .i 1 x �z.' - i�e� ++►� �- d u'r-L,�r" Vp tLv r 6Ja-Mj. D c a sT �►$(aDDO -f- �$AC�C�i4 ��J HAM M SOM By —, .�i...... off 17t'L Br �� ..Chkd. �.�. Environmental Engfneers a Scientists Job.. , .... ,...................�, cry Ir vazo 7-Y vv?sn e,e-arc T o f w&r rz m G es s s 5 rPs S 1'3T'S LNIGr7 *,2, yt FT -P, Pry CP /3 -7m c-D -71r j" f �•�� b o r1 �72- �3.�0�4-.4� � �1.� r.rE7 2 Q-a GL �f 1. 9 -7 'a *U +fAl AA4t4+-4 ;rrf ol;C, = 301 4 W )C2.�r,.5-ti A WA%-,�r iej, or> r , -7" e -^c- "r-S ffiZEN AM LQAWM By ...... lfl—g ..... Chkd...A'r-..-.. Environmental Engineers & Scientists -tab....... —A,ss ----wto-ri4 2, i)i ,-4-7 &7 F9, . �P. t XT per.. GOAZY ts x LZ i IAI t-i wag 4-3 J, Tr I-iZEvANn SAwVER w � �' . Enviranm4ntal Engineers & SclentIsts Job................. . .. . PJ co -LVz ILI qor . I FISIluops 19 Slevoloug 4Gj3jqtuuGj4AU3 ..P. 4to — As E2=" UKVNazvff .......... . . .. jo . ..... HAZENAND SAYER azs _--Environmental Engineers & Scfentists . ......... Chkd. .,WJr.._.. Job... 3.7-1.3 .............. ............. . 44,o 4r —c.4A4,7 --- Are. +1. -c4a- ff w- Car 4�� par 7. — ------ ----- -- -- V/ Data— RUENANDSAWVER By -A-4 .... . ... r,'hkd. Environmental Engineers & Scientists Job.�3a.13 .... . ........ . ................... �✓�. act_ _ice �5 ' t�b� /_�_�f%�a,� v-x�a{/'?' S 7L 149, J00 A L -7 S-0 7!4X .. .... 7- 7 -ST 79 z7-/zY Alt d me t 3 Rmervoir 25Q Rough 'Ball-P&W Coal to Pravlda 9eetdcid ServiCe CoMfor Service Point of Line Worst Line Work A GeGv054116 WLSile TOTAL $ 0.000 750 $13 000 me nla .315.000 1 D00 320,000 assumes nova Na = 000 1500 320.000 $15 000 3330DO 2 5W $30.000 $15 000 i75 3120 000 3,750 35 000 $15,QW $80 0w 314r 009. 8 = 5 000 315 000 $W 000 0 000 These costs are baQpark estimates only and are provided only as a rough estirnabe of the cost to provide elw1rical service to the proposed Reservoir25Q project These coats are based on present day feeder iocaMrts and loacng capacities which are subled to chwge at any time. Casts ore based on overhead service for loads up 1hrough 1,5W kva. Above than cost of servke is based on gwnd type subata dons. Pmsss* the local feeder has approdmateiy 2 MW of capacity available. Therefore the coat of service for loads up through 1,500 Wo assume no lime work required oif-sibs However, loads above 2,000 kva would rr 9 5k* require that the etsting feeder be upgraded to a double chtuit resullbrp In an a kNonal Wense estimated at around $75,0GQ. For toasts of 3.750 kva and greater capacitor banks would be required at an addM nsl estimated COM of 35,000. • • Based on present feeder loading an addtional 1,5W kva would rwt requim double cimul8ng. However, go load gram In this area the m9able capacity an the feeder will diminish. Dependatg on the available capacity at the bme this project commences R may be necessaryto double dreuli the feeder far a load at or below 1,5W kva. .r,•--.r�.T,,.. �- T(I 0 "ZO{, 04, G:p "ZOf av o V 451. -sue -1� x-Y']9 ?i+�J--•S��_8i3S- . 32'r'.. Q=i 2111juslas it CJPPUI093 ITIUMMIAu3 WA905- CIO.' 02�c HAZEN AND SAWVER BY..AeS ......... Environmental Enginstrs & SclentIsts Job ............................ WA-k , L0 �Z Date.... �.� .7 . .... %. of , RUEN AND SAWYER By ...r4 z 4 .........Chkd..... ..... Environmental Engineers & Scientists Job '3 AoJ VA%t ,4 &FS R�R+'�SiU -- � T'h�� � _.T�sr-NT� ._�-/�' .1� ��_� L�,� ...._. Sr�� �A•bg ' S ��a R .....-- t ' �_..__�._:_� �f�+��_G'JGt�.l...��•-5!_.._7?u.cNP_t�6. _�n�i�.. ____._--...-.-- -... ___._ . .W - - ---- ..Yw._____—_.. F �u�A��j:::�—�17Lt.lfi�Pri4:%•6�`f �i?Yt � /�O%QS�P�i.s.��/2 ,���ST s. _14n�1�._.6�.._6"�'��4-?bw S �ri�Z.,S -- ✓/4�L.cCc _._WI C rr f ��l�l �? — y _ iw�.vr�G __ TOI r -A00 C --:— r___.___--�i �/�". �,t�C@u'�Q�th�tG�J�1T"3`"'7�•i97'�--'�l�"�'�'^-�-oi.l�-•tTi0►�-1 *—¢l�I•f--fi - R,✓ Lw__.L_tM1 �.—.Z'o_ Suvpu ,�__.1.5..co K_Y�._Co�rrnr qu 5 _PC+T- f_.,_:__ s �5 i4�-�Su rvl ! jfC ✓A-1 f�/7 , _.-—._'T-l+t-. S _ .tl,�t,�,i.g -•_ / S--.G+o-s. c�-c.�YJ .. 13 `t •- -- � n�tF�:? .Co' �Y 5�� � �.� .. /I Z. DiTZS - . i a Pe�Q `� ? �-'�'� 5 �'fS�!(iG- Tf ^^-i35 ' "7i�{ 1+.►Lt+vCFJt3Yt b!�—''Da�S - �+r�6J' 47, Pew RNMSWMZA-f e Daml/q . . -. of UEAA By ... A--4.-5-..--Chkd. EnviTanmental Engineers & Scientlats Job..!3Z3,1 ... . .... . ...................... C2 tzo e.6� zt- 17 I -j-_ d-g oaAI-Z:f JGW oP2 LV11-;4- -r7+- �.IGZZOe,- COST - Ow PIC*, . ......... — HAZENAND SAWYER '"A-4� CO. Environmental Enginsers & Scientists Date.. - — -.1.0f...7 .......... By ... . .. ...... Chkd. Job .... 3X2F............................... 7. Nmr, —.jr4(l -Xzl� wn,,L cos -fWA.41AJ CZP�;7 AS : .C> CC 7-7 IC 0 I AA O-XAV-- 5 T A-ld 11 VIWI— , 5�� t i I 4 ................................ -mot qor p��....... A8 SIS13ua139 2 uaaulaU3 1Eluoluuoilnu3 �LYIl� l.LwNazm HAZEN,� �41L 1� . 7J�Dace..5/14_. .. S of...�iil�I L SAWM av ... :......_.rya...... ite ... Envlronmantal Englneers a Scientists Job ... ,,,,,,,,,,,,,,,,,,. - i � t I 77 1 �.t � } I t i ! � � ��"; �•"73 i lam, i � ,�, SSu�.cnf6_-�?'ti4•�o—�i�:G. •/4r-��-= —Z55.b --•-------....__..._---------------- -- pUtftAp �, x Mara • • ��s!1�� « �:/��,vbP__.oC. +.�i�7 __,��—:�bua .. 17�.`...... /� / �. s� r ��"�.+ . ..s/' .• . ___._7'Z�. S��O r pe>ptra - _2j,faurAwzwZgZ L I ' pa wr�I'z- r----D --K.S Mrs = I _POO .412 = 7�rO..d�_ '� _Z�.Z...G�_'�BoZrDw? �L�✓ T ... .............................. qor P)ILO ......... ^ ... As -alM 'H3AMVS (INV N3ZVH 1I Carolina Power A Light eampany (North Carotins only) A 7/7 SEASONAL OR INTERMITTENT SERVICE SMEDULE 51-78 VVAILARIL-ITY t This Seheduta is available for a nonresidential customer at a single point of delivery, at one of the Commpanyos standard voltages, and whose operation is normally seasonal or varies greatly from month to month; whose actual kW demand for at Least two consecutive months is less than 30% of the greater of the Contract Denmand ar maxim= demand registered in the preceding 12 months; and whose Contract Demand or registered or computed demand is 30 kii or more. This Schedule is not available for short-term, construction, teaporsry, breakdown, stane by, or supplementary service or for Contract Demands or Loads of less than 30 ku or greater than 100,000 W. COWMACT DEMIANO The Contract. Demand &hall be the kw of demand specified in the Service Agraeahnnt. MONTHLY AME I. For those months when service is used: For S e- S "ice: A. S12.D0 Customer Charge 8. Kilowatt-hour Energy Charge; 8.772s per kith for the first 2,006 kWh 6.8589 per kub for aiL additional M Decker No. E-2, Sub 622 the effect of the Commission order included in the above kil6watt-hour charges is an increase, including gross receipts tax, of 0.0134 par kith as compared to the rates in effect ismediatety prior to September 15, 1992. Per Three -Phase Service: ''tea The bill computed for single-phase service plus 59.00. 11. A charge mitt be added to the monthly bill In each of three consecutive months in each contract year to be referred to as facilities charge months. Facilities charge months shalt begin with the first month service is taken or as specified in the Service Agreement but shell not begin later than the tenth month of the contract year. The charge to be added during each facilities charge month mitt be determined as fotlaws: $16.80 :Customer Seasonal Charge" S 3.45 per kW Facilities Charge for each k4 of demand registered in the first facilities charge month or the maximum 15-mi6xnte registered demand 'in the previous 11 months or the Contract Demand, whichever is greater. SAEST To the abave charges mitt be added any applicable Worth Carolina Sales Tax. PAYMEW5 Bills are due when-rahred and are payable within 15 days from the date of the biLt. if any bill is not -so paid, the Company has: the right to suspend service in accardenee with its Service Regulations. In addition, any bill rot paid on or before time expiration of twenty-five (25) days from the data of the bill is subject to an additional charge of 1% per month as provided in Rule R12-9 of the Rules and Regulations of the North Carolina Utilities Commission. REMOVAL OF FAC1lMES If the C=tmmrr is 'not using service or is only pertietly using service, the Company may, after notice to the Customer, remove any of its transformers end other equipment (other than structures and corducters) or may substitute other equipment for that which is beirq only partially used by the Customer. In either even, the CaWany mitt furnish and instal[, at its own expanse, the same or equivalent equipment, or any needed substitute equipment, at the time the Customer notifies do Company of their desire to resume taking service. 5I-7a Sheet 1 of 2 Appendix F HAVEN AND SAWYER EmrimnmontW Enonoom 6 gdwsts Pump Selection for Q25 Outlet Structure Option 1 Option 2 Condition Storage ac-ft 4977. 6666 Bottom Elevation ft 20 -20 Number of Days 30 30 Pump Characteristics Type of Pump Submersible Submersible Turbine Number of Pum s 4 2 Motor Horsepower 500 900 Speed (rpm) 1200 880 Number of Stages n/a 2 Type of Driver Constant Speed Constant Speed TyRe of Control Manual On/Off Manual On/Off Type of Starter Reduced Voltage Reduced Volta 6e Voltage 2400 2400 Example Pump Selected Fairbanks -Morse 14" 5733M&W Fairbanks -Morse 34H 7000 Note: The pumps selected are for preliminary design purposes only. Final pump selection may change due to final design layout. ELECTRICAL BUILDING LAYOUT 0 1—REDUCED VOLTAGE AUTOTRANSFORMER LINE UP 92'H x 3021 6'-0' DOUBLE DOOR 12' SCORED SMOOTH FACED CM 4' SCORED SMOOTH FACED CMU 12' SPLIT —RIB CMU BOND BEAM WITH 2 #5 BARS CONT! O i to 2100V MOTOR CONTROL CENTER 921H x 60'L x 28'D PLAN 3/16°-l'--o' #5 0 48' MAX. MASONARY GROUT ALL CELLS WITH REINF. 12' SPLIT -RIB CMU 8' SPLJT—RIB CMU WEEPS 32' Q.C. #5 DOWEL ® 48' O.C. IN GROUTED CELLS NOMINAL FACE OF CMU 1 1/2' CHAMFER #5 0 10' EF----- — #6®12' #5 012 UNDISTURBED SUBGRADI in 8'—O' (MINIMUM) B'—O' DOUBLE DOOR AULIC CONT. r /4'x3' CONT NEOPRENE EARING PAD (DUROMETER HARDNESS = 50) —LOOSE FILL INSULATION IN ALL NON —GROUTED CELLS —HORIZONTAL JOINT REINF. 16' O.C. TYP. . THRU--WALL FLASHING — 4' CMU FILL BOTTOM TWO COURSES WITH MASONRY GROUT —ALL AROUND #5012' r T&B #50120a L 8' COMPACTED ABC TYPICAL WALL SECTION 3'-0' NO SCALE __ + LLVULJI rMA EYU. rU44GIee-0I P. 0I/0I .f- -ti"Li rr�T S MOtQ5 PLEUGER SUHMERS'ISLE - 4-P Piet ,%.,t'P w-' �L � Tp 2 SPECIFICATIONS Q2 PUMP MODEL NO. OF STAGES L 3 CAPACITY USGPM AT HEAD IN FEET (WATER) FEET L2 L4 I , MOTOR MODEL MOTOR H. P. MOTOR RPM F. L: MOTOR EFFICIENCY A F. L. AMPS. A F. L. KW xw VOLTAGE V PH. HZ CABLE SIZE REQUIRED AWG STARTER SIZE REQUIRED O. L. HEATER :;JZE REQUIRED MOTOR LENGTH Ll IN PUMP LENGTH L2 IN CHECK VALVE L3 IN OVERALL LENGTH L4 iIV MOTOR DIAMETER Di. IN PUMP DIAMETER' D2 IN DISCHA-RGE SIZE 03 IN NET WEIGHT — PUMP & MOTOR LBS NET WEIGHT — CHECK VALVE LES SUBMITTED BY: ............. DATE....... Foist-11- wallu W u nbrnrt(-dl mama 7 ecrpogm • f e F'l.rri.7�FR Unterwassermotor Submerslble Motor Sdrdl A-8 18 Seefon A-8 r 19 FA2 . Fi+1 M116--6pv1. aOi7/ V AMCNUICrnsdi 7,49r map Carrtecllors aa$M 7p4r N 4 N (� aN ' N s r awlates "I em 1 mm / 47erWriadmrdre oPptt?n'0.0R' M� Typ Type � tt+sr h;h ,1 Qarkll! wsi�d . kp ft T�tCgxx A11 Y mm � Fm Foe FA2 F!a kN I tss Mt >as wa. es a 1981 75.10 980 1598 75 17 40 9000 Mrm-' 75-9 2081 ai05 92_S NO 75 1 r/000, 49 9000 MG- 994 A1284 O9.92 1055 Z875 75 17 cD IQ= MPa-ma4 -xaz 4'SE3 1150 Z539 75 t711D0 RD Mm M e-w-6 2634 103.74 1280 2823 75 12000 40 1 90M MHO-145-e 27E4 109.01' 1375 3032 75 1.7000 40 9000 MnH-15�� 2904 1 n7,18 150 3312 75 170DO ka 9070 Mt15-1e54 31Ec 125.35 —153i'l 3605 7q 170- tD 9D00 Ch- S4+vuulDrneq■rnu'4 ep. U-%m! ctmac7l d we" far Wamwg car w4cro, to F .■ {.wh N :OpM4^y r1w4. f Adr■d yrra wgpr taut'42 �-WD-1 mxot7 Dta.07.1992 }IKtgd � �� e0 ss.ear / w,.de l rWwLrvM velen•PM ! 'J.6jr1 M ti1rRR■u FWW sartNrWQ% e.tii• Okde f0 0 X • O-WN M"Oun 70 -.. _-.�..-`� - -_-•s--*.i,•r r+} goo Hft wvfl3tvbw s Slrv%rWGhru mjMa ltmg itotw t anea �~ paot�nta Aad f mk"" - 111ed f r a4wl oarqurydtq p t..ea. cam Ana pet" AMC" mmatC� Jv-t! vr a Lam- L■r a e 7 10 r ■ • r • 7ii . ■ • ■ r • r ■ 95 • • + • ■ tzv • >sa ' *K m yZ _ Fl, 76 L ti3f to mfl tt• 1.1a 7.A e� Mcm l.% r+gsmerasLsVm ! If'em cod$ dOW%iam PotiCart 2 3 5 I 0 1 7 1 5 _t ftr+d/rartd s51 a20 sty VZO 051 626 1 945 1 02e Ftr=uGER Unlerwassermalar VNI 22-150-8 ]J6 0- Submersible Motor (180) 1 7314 0309. . Schnitt A;B Section A-8 c r* 714PIJSt CAP. MAX. fibs] FA, - T5i3UD 430 Cn N Weight . 0502 W 47352 IbW AAuw rwudfwa Ww hwhT 13 a m b27AA HM&AII NwGdH)M$Sw Piro �14 Y THWST CAP. MAX. Ilbs] Fos - 25000 FA2 - am DEC-01-83 UED I7:08 FCEUGER PUMP Urlterwassermotor Submersible Motor 0420. C a c X THRUST CAP. MAX. I1bs1 M FA - 25000 vFAZ fV M-VW M...I h. glen r%M.H AWN M •I '10 u-llOtl 16m3W,I FAX NO. I7048722467 F. QE/G VNI 30 UB 0 7316, SchnitI -A-B Section A-B QA s*)n type L 'r VNI30-130-8 2'740 8 598 VM30-150#29009259 VM30-T8010251 NI30-2CO11243 IngersdIrO ssw Pur w P� Unferwassermatar VN 3.0--GO-10 �B .0= Submersible Motor � 8 O } � 3 � J 0 420,., r THRUST CAP. MAX. (lbs] FAQ 25000 Cr - 8000 *ZA Schnitt A-B Section A-B ��n MIA P-MA R-A L JL L�4,- ri j IBM 04 A Er -IT d1 0 46 Allen-Bradley continues to lead the way in responding to our customer's needs with our enhanced line of medium voltage vacuum controllers. These enhancements provide marry new user benefits. Our Bulletin 1500 Product Line is often regarded as the standard by which others are measured. How- ever, we continually look for better designs, and are never satisfied until YOU are. Our enhanced design is centered around a new North American made vacuum contactor. There are many other benefits to the user, including a superior paint finish that exceeds all industry standards, and control circuitry and interlocks that are simple and easy to understand, and maintain. Our broad Me of controllers includes 400, 450, 600, and 800 ampere designs which are suitable for controlling motors from 2300 volts to 7200 volts and up to 10,000 horse power. Ali controllers are rated at 60kv BiL. Tin plated or silver plated copper power bus is available in sizes from 800 Amps to 3000 Amps. There is no need for a bus transition compartment to any other Centerline line-up. Allen -Bradley's Centerline Controllers offer superior motor protection and are used in the toughest applications such as ING THE Blowers, Chippers, Chillers, Compressors, Conveyers, Crushers, Fans, M-C sets and transformer switches. Forest Products Petrochemlcal Rubber Metals Mining Transportation Refrigeration Food Cement Utilities Co -generation Glass Centerline vacuum controllers are available in the following designs: Full Voltage Synchronous Reversing Wound Rotor Multi -Speed Solid State - SCR Part Winding Capacitor Start Wye -Delta . Variable - Auto Transformer Frequency Drives Reactor All Centerline Controllers are designed to comply with these standards. EEMACINEMA ICS 2-324,325 UL 347 CSA At Allen-Bradley, we recognize the need for reliable service as well as a superior product and have developed four delivery programs to suit most needs: Fast Track, SC, Pre -Engineered, Custom, Engineered. - Ask your Allen-Bradley Representative which program will best suit your needs. M 3 R 8ENE"+ Customers will appreciate the many added benefits described below. Controllers are available in 1, 2 or 3 high configurations and can be constructed in NEMA/EEMAC type 1General Purpose, 1 with gasket. 12 Industrial Dust - Tight and 3R weatherproof non walk-in enclosures for outdoor applications. All standard enclosures are 91" high (excluding lifting means) and 36"deep. The 1-High design is 26" wide, and the 2-High design is W wide. FiF/4"i UIRES ANS149 Medium light grey. epoxy powder paint finish withstands 1000 hour salt spray test. Interior panels are painted white. All hardware is steel with a zi ic-chromate fii7ish. Base mounting channels and removable lifting means. Door interlocking guards against access to the medium voltage power cell compartment during operation. Power bus, medium voltage components and low voltage components afe in separate isolated compartments. Structures with "prepared spaces" can be supplied. a 4 BEPJEiFM Long lasting finish which resists dents/scratches. Eliminates sharp edges. Better visibility for servicing in poorly lit areas. Provides excellent corrosion resistance. Reduced Dandling and installation time. Added stability. Provides safe operation and maintenance. Maintenance can be performed in the low voltage compartment and power cell without exposing personnel to medium voltage. Starter Kits can be added to a prepared space without interrupting the operation of adjacent starters 0 4 0 4 POWER EUS FF-A7LUMS Power bus compartment is isolated from other structure compartments Power bus is mounted in center at rear of structure. Removable bus compartment access plates, sides and rear. Power Bus, when specified is copper with tin or silver plating in 800, 1200, 2000 and 3000 amp sizes. 1/4" x 1" bare copper ground Bus (1 /4" x 2" optional) When power bus is specified, a single piece moulded glass polyester bus brace, rated 60KA is provided. Power Bus is mounted on a common vertical plane. 4 BEiVEFI I3 Medium voltage is confined to power bus compartment when maintaining the controller. Provides better heat dissipation. (Not located at top where heat can build.) Eliminates the need for ladders to access the bus. Transition sections not required to line up with existing Centerline controllers. Easy access to power bus for connecting additional sections and line cables. Provides better corrosion resistance than bare copper. Varying bus sizes allows for customized design. Provides a ground point For cable terminations. Provides for excellent Bus Short Circuit withstandability Protects against accumulation of dust and tracking phase to phase and phase to ground. Optional Horizontal Power Bus hELL COMPARTMEWT FFEATurms BLWEFM Separate visible blade non -load break Eliminates the need for a isolation switch. complicated "racking" mechanism to isolate the power cell. Grounds power cell when in the OPEN or OFF position by placing the "NORMAL -OFF -TEST" selector switch to "TEST', energizing the contactor will ground motor and load cables as well, thereby providing a discharge path for any stored energy. Isolating switch shutters painted white. Verification. of the "open" condition can be made visually. Maintenance can be performed without live parts being exposed when in open position. All current carrying parts are Provides excellent conductivity copper with tin plating, and is resistant to most chemical environments. Every power cell is wired far No need to rewire when increasing the maximum rated horsepower, load requirements. isolated cable ducts. Provides separate motor cable entrance to reach power cell in 2 or 3 high construction. Mechanical & electrical Personnel safety. interlocks ensure that access to the power cell is restricted when power cell is energized and that the isolation switch will only operate in a no-load condition. Isolation switch handle is colour Personnel safety. coded - red indicates "on", black indicates "Off. 0 0 LOW VOLTAGE C® F FEAT Isolated from rest of controller. For operator safety, only control voltage is present in this compartment. Provides DC voltage source for Provides quiet, cool running main contactor coil economized circuit. NORMAL -OFF -TEST switch. Permits testing and trouble shooting by using a separate 120V AC source. No need to energize power circuit. In '=" with isolating switch oil and contactor energized, entire motor circuit can be grounded, thereby. discharging any stored energy. Large swing out low voltage Fmiddes extra room for control compartment. and protective relays, and ample wiring Easy to space. access load cable connections. Cow- voltage Compartment in .swing -out position m 7 Our vacuum contactor has been designed to exacting specifications and offers a rugged yet lightweight design that can be easily removed from the structure (only two hold down bolts plus cable connections). Contact material is designed to provide balanced perfommce between low current chop and interrupting capacity. FEATURES Rugged, light weight and compact. Low vaIue of chopped current. Excellent dielectric recovery. Vacuum bottles easily visible and are provided with wear indicator All horsepower related components such as power fuses and current transformers mounted in structure, not on contactor. 7 Maintenance is reduced and contactor is easy to handle. (Less than 50lbs/27.7kg) Reduces voltage spikes caused by opening -the contactor thus reducing the chance of cable or motor insulation damage. No surge suppression required for most applications. Provides high switching frequency. Contact wear easy determined without the need for special gauges or fixtures -which tend to get misplaced. All standaid 400 ampere contactors are interchangeable thereby reducing spare parts required. 4 N , In 4F APPRcmATE D. OJENS104S AND WErGHTS - 40o AMP OONTROLLER spy Cari�i< " "�' ♦-�� ryyw. T�}I'Tlelliefi!< � (ttfflfe 230casm Volts 400W5000 Vd6 . A0 G07200 Vtlo Bulletin L!uwle Weights Nov N.P. bL Cap. Mea. NF. hL Cap. Mao. N.P. k¢ Cap. . N0. KY 0r�s} 3 Phase SAVA a Phrase MYA 3 Psmse MVA Hodg t 0 1Nlddf Depth 94) 60 N2 By- 60 lis Sy.. w Hz gym F�Ve a 7518 low 200 �© • 350 4000 $70 60 Y7 mail) 2e {960} 36 (914) 1400 (635) Ta. KFIJ �i 1312 1250 BOION Oc 200 2DCO TOPNo& 2250 WLL 340 AvoLahle 60 - 91 (2311) 28 (914) 351914). t770 {262} "Ol y rh 1612 1000 200 IS00 350 Not Avabble 60 91 g31I) 44 (111a) 30014) 2100 M-62) P IS a Lt n9 1508 1600 200 2500 350 4000 $70 80 91 cull) x (914) 35 (914) 1570 {685j ' 1572 1600 ' -- 200 — 2500 350 - ,25M --- -- 570 .60 - 60 ;' 01 (2311) Sa 90{2032y �14� 301y14) 36 14 am 5015 fmj - -- — — — . 4000 • . 570 GO a9 {2�Zi55�] 36 1 5715 3600 (15)6) Yoffie Nat Avegeble 60 91 MI I) 56 {1422) 35 (914) Rasaar 1592 1500 200 2500 350 - 4000 570 60 91 t2311) 80 W34 36 014) 53T0 ¢408) F Vol"*ea%TF 1012 00% 200 sax ]007r. 340 box t001i 570 60 91 (2311) ® 96 (914} SyndKcrfflW 5M7N 25M 3M IPM 5000 � t SOOra00 AMP CahTTAOLLEA 59u" Cage 600A t512 2250 200 j 4000 350 6000 570 60 1 91 11) 50 n27a) 35(9ty 0 RA Vbbgo SSA 3000 200 5500 350 9000 670 60 62 (ISM 36014) Ft79 Vomme 800A 1606 2290 200 4000 350 am 670 60 p1 ¢37t ) :.® •'s 36(914) •, Pavwft EWA 3000 200 5500 I50 WOO 970 60 96pt4) Pledueed Vohage 600A 1572 2250 200 4000 350 6000 570 90 91 (2311) 35(014) t Autaww orrm 600A 3000 200 S500 350 9000 570 60 36 (914) RoAamd Vdtne 600A 1682 2250 ' 200 4000 350 ' 6000 -' .570 1, - 60 .: 91 t231 t] ; ' . ` 38 014) ReacW GMA 3000 200 6600 950 6000 PC pp 90% Tom 90% 100% 60% 100% P.F. P.F. P.F. P.F. P.F. P.F. 0 7a (91q 0 FLO Vollage 600A 1912 2ZG0 2300 200 4000 4S00 350 am 8000 670 6o 91 R311) 36(g141 Synchronous SMA 3000 3500 200 5000 6000 350 Swo f m 60 .. 1 CLuirent Ratin jSA.00 Mon Mwkmrm Amperes NEMAMMMAC NEMAIEEMAC Section (91` tml Type 1 Type 1 wo a 12 1-HO 3w 39CA 590 A Total S60 A Total per See2kn per Stdon 25D A MGM 250 A Max Top Cal Top CO 300 A U= 300 A Matt 60com Cau 6ottortl Cal 6a0 A Taut 2-KO per Seldom wo Net with codonal TopACaall Appik2hle vented doors 360 A L40 amom Coil 240 A Mar 100 A MaEadi CN 9" Cog 0 Does not Ins Wk 1 Inch high norM ovatte sal C Wrlel. a VAy rp0ulrt a larger rahlnei above 3000 H.P. 0 Consult your ftwest Agen•Bradtty di4 i= office. 0 l]dnerlsions and welphts d0 rot lrwd a exCer pants. 0 Uzesa 4S0 Amp contactor. CON 9 POUC Men -Bradley is comrrritted Co erthancr'r& its customers' success world mde with % ducts, services and resporovenew that set industry standmdsfar quality and due. We relentlessly strive to be the best in every aspect 9,four business by ste7vw a culture 9f Ms& teamwork, responsibdi y, h(gh expectations and open )mmunz=ons with employees, customers and suppliers uaiity has always been an Allen-Bradley trademark Our Total Quality for astomer Satisfaction ('I'QC.S) system ensures that products are designed, tanufactured, delivered and serviced to satisfy our customers' specific needs. !rdfication to the internationally recognized ISO 9001 standard further shows our )mmitrnent to quality, continuous improvement and total customer satisfaction. iur commitment; is your satisfaction. M 10 0 71 �Y.t� _a►i�i-� �' _ . d Tel:(1) 414382.2000 Telec 4311 016 FAX: (1 ) 414 382-4444 R SE CE Product Warranty - Allen-Bradley backs all of its products with a comprehensive product warranty. It's the type of dependable warranty you would expect from an established leader in industrial control. Customer Support Services - This department offers you experienced representatives for prompt on -site service. Your local Allen-Bradley office can arrange this service for you or you may call field service in the United States 1-800-422-4913 and in Canada 519-740-5516. ' Service is as much a part of our product line as the industrial control we sell. And in both product and service, you'll -always find Allen-Bradley quality. 3 A L E Y As it subsidiary of Rockwell International, one of the world's largest technology companies - Allen-Bradley meets today's challenges of industrial automation with over 'IONA>_ COMPANY 65 years of practical plant -Floor experience. More than 12,004 employees throughout the world design, manufacture and apply a wide range of control and automation products and suppoilieg servi= to help ourcucmmers conlinttously improve quality, productivity and time to 4wket. These product and services not only control individual machines but integrate the manufacturing process. while providing access to vital p rn floor data that can be used to suppon decision -making throughout the enterprise ide. EAST/ ASUVPACIRC HEADQUARTERS CANADA HEADQUARTERS LATIN AMERICA 1RTEAS Ain -&a* (HoN Kong) Limited an43radley Canada Umited HEADQUARTERS l .... re B V. 2901 Cueat Eagle Center 135 Dttndas Street 19415ou1h Seaortd Svte1 Amslerdentseweg 15 23 Harbour Road Cambridge, Ontario N1 R 5X1 Mihvauk6, WL 53204 USA 1422 AC Whom G.P.O, Box 9797 Canada Tel4414j382-20M The Nethw[ands Wanr3tal, Hong Kong Tel: (519)623-1810 Telex: 4311016 Tel:(3112975166811 Tel: (852)5.739391 Telec 069 59317 FAX:(414)382.2400 TelexZ44 ISC42 Telex:780.64347 FAX: (519)13W930 FAX: (44)2975l60222 FAX: (852).5.745326 Cambridge, Ontario N1 R 5Xi 1'ublicotion 1500. 1.0 - Juiv,1992 E 3.��. r` lr-mac'`' - '}• '�,_' ".� t. �•�4n .S _ '1 ter" _ 4 s •: 4.. yf , A 'r 'Yr - K 70 '-�' 'l{'�qq z E j(�/qy� !` Pic, too A d r t J !Co" { tit t0 > y lµy, LV �`t T.rlf'r. M1.I Jr 1 f .y'Y ..r ,r r.'yJ.. ! _r {}L1 1�7y •.dr f �'".ri JG'i}+y1^+�' ,y.Yi_� .l �, Y - 1 -4J� F •x H,. ':•� S i.. G S„r r�l*n .�h .t.,:lY ti �1 r::tYt�-y`:i{,`.j�.ril ��"'t ��',••� ,iy l��,I'! �'•r 1'r •�-,•i:� ?1 r tl _ 1 � a „ �r� 1 �'74 �)_,y-5�� } �' "rN•f k�r.L'; t'�[�,L..,� •S, f ,i�r� Ce : FJ ��, � � c `. C 7-= i y �. • � t r� _ � y 'i { i 1�':Lf 4c1•"r IYl�iyr.y' '� 3xT� i } xryV Y 1 TS t i .L'�rfF. Sr F k 1% 4T ail r.. 3 •� 5`;'-�i��{�,;f;:�l:r'�,;�a��trri;;�.:�'';t;`5�;"rl�r4,:1�H�1_�„•:1* Ckc �s '�' ._`J,� � J'. f^[.. '�� .`r:;, .,: ;'�ti'I� '1 _'- ie '".` Y r ,J `. '� r`\• - � yY��%., ,/v- fy.'�'ii �1 ,J r���..� � s�N� � f�i�l •� �, +', �, l ;iS F �:. -, ti S('� ti r \_ Sy 3 -! � ' DURHAM LAND WAKE,COUNTI�S, '� � tt „ , �" �Y %r:� i. r i �. '!J',• c�T-.r s, ..rt:{'. J ,.c�,. .J! a J.. } i �. ..7 I ulS ,' 1 >< -..• ` - t' S: '� r � .14. �'r_� ! i j ���ry� V �t "� Lr�� +k., i`" NORTH��CAROti1N�.=�,>.r�.z �'a'S"'s a�;.- h' 1 s! r,,s � r;t-• y . �J s f `»'�14. 1`'F�.`tia.k`.dl"rf./!t`.�i:I•.i;,Z#�YzJ.��1-:Ff_`!r✓,S`;.�':+_"�:,;`*' S'.�.-x,:r;:'ti:s::Y`ar�•__..S ins .i.l:+.�._`��.F.'.. s•,'.r.:�.-�I�c ir'rTi�,+° :n9.,-'i.'S,•.. 0>0 was 11.mall 3'..... CB%EEK SUPPLEMENTAL WATERSHED AGREEMENT No. 8 J and SUPPLEMENTAL WATERSHED PLAN -- ENVIRONMENTAL ASSE-SSMENT All USDA programs and services are available without regard to race, color, national origin, religion, sex, age, marital status, or handicap. i i.. a ,.I Supplemental Watershed Work Plan - Environmental Assessment for Crabtree Creek Watershed Durham and Wake Counties, North Carolina ABSTRACT: This document -describes a plan to use a quarry pit (Structure 25Q) to store floodwater, thereby eliminating the need for floodwater- retarding Structure 25. Structure 25 is deleted from the watershed plan, and Structure 25Q added to the plan by this Suppiemental Watershed Plan - Environmental Assessment. Economic benefits exceed the costs of Structure 25Q, and the benefit cost ratio of.the project as supplemented is 1.9 to 1.0. Based on the environmental assessment, it is determined that Structure 25Q will not result in significant local, regional, or national impacts on the environment. No other alternative exists which would achieve a reasonable level of flood protection at a lesser environmental cost or with a lesser commitment of resources. Environmental impacts associated with Structure 25 will be avoided. Prepared under the Authority of the Watershed Protection and Flood Prevention Act, Public Law 83-566, as amended (16 U.S.C.-1001-1008) and in accordance with. Section 102(2)(c) of National Environmental Policy Act of 2969, Public Law 91-190, as amended (42 U.S.C. 4321 et seq.). Prepared by: Wake Soil and Water Conservation District Durham Soil and Water Conservation District County Commissioners of Wake City of Raieigh U.S. Department of Agricuiture, Soil Conservation Service For additional information contact: Bobbye J. Jones, State Conservationist Soil Conservation Service 4405 Bland Road Raleigh, NC 27609 Phone: 919/790-2888 DRAT—i May 1991 SUPPLEMENTAL WATERSHED AGREEMENT (No. 8) between the WAKE SOIL AND WATER CONSERVATION DISTRICT Local Organization DURHAM SOIL AND WAiCR CONSERVATION DISTRICT Local Organization COUNTY COMMISSIONERS OP WAKE Local Organization CITY OF RALEIGH Local Organization (Referred to herein as Sponsors) State of North Carolina and the Soil Conservation Service United States Department of Agriculture (Referred to herein as SCS) Whereas, the Watershed Plan for Crabtree Creek Watershed, State of North Carolina, executed by the Sponsors named therein and SCS became effective an the 14th day of July, 1964, and Whereas, supplemental agreements for said watershed, executed by the Sponsors named therein and SCS became effective on the 29,th day of March, 1965, and the 28th day of March, 1966, and the 22nd day of October, 1971, and the 14th day of April, 1972, and the 13th day of November, . 1975, and the 6th day of .dune, 1976, and the 12th day of February, 1985; and Whereas, in order to carry out the watershed plan for said watershed, it has become necessary to modify said watershed agreement; and Whereas, the responsibility for administration of the Watershed Protection and. Flood Prevention Act, as amended, has been assigned by the Secretary of Agriculture to SCS; and Whereas, a Supplemental Watershed Plan Environmental Assessment which modifies the watershed plan dated July 14, 1964, for said watershed has been developed through the cooperative efforts of the Sponsors and SCS; Now, therefore, the Secretary of Agriculture through the SCS and the Sponsors hereby agree upon the'foIlowing modifications of the terms, conditions, and sipulations of said watershed agreement: ii r� (1) Ficodwarer Retarding Structure No. 25 is hereby deleted from the planned works of improvement; (2) Floodwater Retarding Structure No. 25Q is added to the planned works of improvement; (3) The Supplemental Watershed Pan - Environmental Assessment is a -reached and made a par of this agreement. Tire Sponsors and SCS further agree to all other terms, canditicns, and stipulations of said watershed agreement as supplemental and not modified herein. Wake Sail and Water Conservation District `54Oal---D �, _ Date p z Address T' ,?7�,-- The signing of this plan was authorized by a motion of the governing body of the Wake Soil and Water Conservation District, adopted at a meeting held on AddressA',:�i� T�2 .�Y�` �✓� Date Durham Sail and Water Conservation District By 72- C . Date Address a770/ 7`he signing of this plan was authorized by a motion of the governing body of the Durham Soil and Water Conservation District, adopted at a meeting held on 1-4 > C t � 1 Address Secretary r I Z Wake County Comrnissioners P. 0. Box 550, Ralei.gh!y NC 276o,2 Address Title Chairman of the Board [)ate October 28, 1991 The signing of this plan was authorized by a motion of the Wake County CoMmiss'aners, adapte at a meeting held on October 28, 1991 Address P. 0. Box 550, Raleigh, NC 27602 C1 rk to the Board Date October 28, 1991 City of Raleigh Address BY Title _U/i'/i _L)J_ai2LaCr-' Date xql The signing of this -plan was authcri: ed by a. Tatiggn of the ooverning body of the City of Raleigh, adopted at a meeting held on :( I (T Address City Clerk Cate Soil Conservation Service United States Department of Agriculture Approved b J cabby . Jan v Stara nservationist Date IV TABLE OF CONTENTS ' Page ABSTRACT...................................................................................i WATERSHED AGREEMENT.............................................................. ii TABLE OF CONTENTS ................................. .................................... v 1.0 NEED FOR THE SUPPLEMENT..........................................................1 2.0 WORKS OF IMPROVEMENT 2.1 Land Treatment Measures.......................................................1 2:2 Structural Measures...............................................................1 3.0 EFFECTS OF WORKS OF IMPROVEMENT ON FLOODWATER.................2 4.0 COMPARISON OF BENEFITS AND COST............................................2 5.0 FINANCING PROJECT INSTALLATION................................................2 6,0 PROVISIONS FOR OPERATION AND MAINTENANCE ............................3 7.0 TABLES Table 1 - Estimated Project Installation Cost......................................4 Table 2 - Estimated Structural Cost Distribution.................................5 Table 3 - Structural Data - Structure With Planned Storage Capacity.................................................6 Table 4 - Annual Cost .......... ..........:............ ............. ...................... 7 Table 5 - Estimated Average Annual Flood Reduction Benefits...........................................................8 Table 6 - Comparison of Benefits and Costs for Structural Measures....................................................9 8.0 - ENVIRONMENTAL SETTING 8.1 General..............................................................................10 8.2 Land Use........................................................................:...10 8.3 Fioodwater.........................................................................10 8.4 Erosion and Sedimentation....................................................1 1 8.5 Streams and Aquatic Resources.............................................1 1 8.6 Water Quality......................................................................11 8.7 Wildlife Habitat....................................................................11 8.8 Endangered Species.............................................................1 1 8.9 Wetlands.............':..............................................................12 8.10 Cultural Resources...............................................................12 9.0 DESCRIPTION OF ALTERNATIVES 9.1 Structure 25............................................................. 12 9.2 Structure 25Q........................................................... 12 10.0 EVALUATION OF ALTERNATIVES 10.1 Structure 25............................................................. 12 10.2 Structure 25Q........................................................... 13 11.0 RECOMMENDED ACTION 11.1 Structural Measures ................................................... 13 12.0 ENVIRONMENTAL IMPACTS 12.1 Land Use.................................................................. 15 12.2 Floodwater................ ............ .... .... ...... ....... .............. 15 12.3 Erosion and Sedimentation .......................................... 15 12.4 Streams and Aquatic Resources ................................... 15 12.5 Water Quality........................................................... 16 12.6 Wildlife Habitat.......................................................... 16 12.7 Endangered Species ................................................... 16 12.8 Wetlands ................---............................................ 16 12.3 Cultural Resources...................................................... 16 12-10 Scaping Proc6ss................................................. 13.0 CONCLUSION..........................................................................17 14.0 APPENDIX 14.1 fist of Preparers........................................................ 19 14.2 -Project Map vi SUPPLEMENTAL WATERSHED PLAN - ENVIRONMENTAL ASSESSMENT CRASTRE-2 CREEK WATERSHED MAY 1991 1.0 NEED FOR THE SUPPLEMENT Hydrologic and economic studies in 1986--88 confirmed the need for floodwater retarding Structure 25, which was located about two miles upstream from the Crabtree Valley regional shopping area. Benefits from the structure were estimated at more than $500,000 annually. Structure 25 was proposed as a "dry" structure which would back water temporarily over 390 acres during a 100-year storm, with 292 acres of this flood pool within William B. Umstead State Park. Concern for the environmental effects of floodwater led to local opposition to Structure 25. As an alternative to Structure 25, the Sponsors propose to use an existing quarry pit about 1,300 feet downstream from the site of Structure 25 to store floodwater. The quarry pit, with the weir structure needed for diverting water into the pit, and the pumps to return water to the creek, is designated Structure 25Q. Structure 25Q will provide the same level of flood damage reduction as would Structure 25. Environmental impacts associated with Structure 25 will be avoided. Ten floodwater retarding structures have been constructed in the watershed and are providing flood damage and recreation benefits. After the installation of Structure 25Q, flood damages will be reduced by approximately 83 percent, and substantially reduce the threat to loss of life. This will complete the planned structural measures in Crabtree Creek Watershed. 2.0 WORKS OF IMPROVEMENT 2.1 Land Treatment Measures Land treatment measures planned for the watershed have been installed. 2.2 Structural Measures All structural measures planned, except for Structure 25Q, have been installed. A complete description of Structure 25Q is in Section 1 1 .1 of the Environmental Assessment. 3.0 EFFECTS OF WORKS OF IMPROVEMENT The project as supplemented will reduce floodwater damages by approximately 83 percent. After the elimination of channel improvement and floodwater retarding structures 7, 21, 15, and 16, it was no longer possible to provide protection from the 100-ye3r storm, as proposed in the original work plan. The damages remaining will be largely due to storms larger than the 25-year. 4.0 COMPARISON OF BENEFITS AND COSTS ON FLOODWATER The watershed plan tables have been revised to show updated benefits and costs. Benefits are based on flood damage studies done by the U.S. Army, Corps of Engineers and the Soil Conservation Service, Installation costs of works of improvement reflect the as -built cost of completed measures, and current (1991) estimates for Structure 25Q. Agricultural benefits were not claimed because the flood plain is no longer in agricultural use. There are three structures where public recreational facilities have been constructed: 1. Shelley Lake, Structure 13; 2. Fred Bond Park Lake, Structure 3; 3. Lake Crabtree, Structure 23. These facilities are intensively used, providing thousands of recreation days annually. The as -built costs of installed structural measures are shown in Tables 1 and 2. These costs were brought to current 1991 values by use of the Commerce Department Construction Cost Index, amortized at 3 1/4 percent interest, and shown on Tables 4 and 6. Benefits and costs shown on Table 6 are an a consistent dollar basis. The estimated average annual costs are: Installation4851,500; Project Administration-$81,700; Operation and Maintenance4109,300, bringing the total average annual cost to $1,042,500. Average annual benefits are -estimated to be $2,013,600, providing a benefit cost ratio of 1.9 to 1 .0. Costs were amortized at the 3 1 /4 percent discount rate appropriate for the project. 5.0 FINANCING PROJECT INSTALLATION Prior to entering into agreements that obligate funds of the Service, the County Commissioners of Wake will have a financial management system for control, accountability, and disclosure of FL-566 funds received, and for control and accountability for property and other assets purchased with PL-566 funds. Program income earned during the grant period will be reported on the Sponsors' request for advance or reimbursement from the Service. 6.0 PROVISIONS FOR OPERATION AND MAINTENANCE The operation and maintenance agreement will include specific provisions for retention and disposal of property acquired or improved with PL-58o financial assistance. 3 7.0 TABLES r -Y TABLE 1^(REVIScaI EST(MATZ0 PROJECT INS T ,ALLAT10N COST C,RASTREE CRFEK WAT-RSHEO. NOSTH CARQUNA NUMEFR ESTIMAT'--O COST 1001.LARS1 P.! . Sri OTHER NON-FSERAL NON-FEDERAL INSTALLATION CCS—rT_.MS (JNrT _ NON.P_ OSAL _LANE- SCS LAND - SCS TO7 AL LAND TREATMENT _ SOIL CONSERVATiQN SERVICE CONSV. CROPPING SYSTEM ACRE 1,207 3,620 3,510 STRIPCROPPING ACRE 280 2.930 2,930 CROP RESIDUE USE ACRE 2,027 8,S95 4.595 DIVERSIONS L.rs. Z9.400 Z.580 Z.530 RELO BORDER PLAN-nNG L FT. 55,320 2.31 S 2.31 E TERRACES L F-1. 10,000 1.400 1.400 GRASSED WATERWAY OR CUTLET ACRE 6S 21.500 21,50o PASTURE AND HAYLAND PLANTING ACHE 1,268 13616co 1313,600 WILDLIFE HABITAT DEVELOPMENT ACRE 436 32,73E 32.735 TILE DRAINS L.ri. 25.a00 12.300 121900 FARM PONDS NO. 136 253.000 253,000 LAND SMOOTHING ACRE 300 14,84S 14,245 FARM PLANNING: COOPERATORS NO. 133 CONSERVATION PLANS NO. 90 REVISIONS N0. 41 TECHNICAL ASSISTANCE 279,870 49.030 Z58.700 SCS SUTrCT'AL y. ...-- ...�..^.. 119.670 542,0SO 761,m VICE F-CREST SERVICE •:IJRI3AN FORFSIMY ASSISTANT ACRE 5.200 _ 27.500 Z7.S00 '= 'TREE PLANTING ACRE 1.899 501800 50,200 HYDROLOGIC STAND IMPROV. ACRE 2,450 4,g00 4,800 TECHNICAL ASSIS T ANC= 51.500 16,250 67.250 F5 SU13TOT1-L S1.S00 99 350 150.3E4 70T.A L II- N D T A eA T,selT � 271,170 941 _400 912I S70 STRUC7URAL MEASURES CONSTRUCTION FLQO0WA7ZR RETARDING STRUCTURES NO. 11 9,4A1.50C 9,441 ,500 CHANNEL MOCIRCA,TION M(u) I1 MILES 3.1 C3 25,300 Z5.900 SUBTOTAL - CCNS-,`RUCTiCN 9 d67 4OC 9 467.4C0 `NGMEERING SERV€CSS 797,200 791,900 PROJECT ACMINISTRATION CCN , a UC'RON INS2EC7I0N 793,700 793.700 OTHER 582,700 553,200 1,236,000 SU8Tt7,I-AL - AOMINISIMATION 1 376 d00 653 300 2,C29,700 OTHER COSTS ANO RIGHTS 3 '97.700 3 237 700 TOTAL STRUCTURAL .,A ASURES _ 11 .53B,700 a`9-41,00tl 10,577.700 TOTAL P4QJEP"i 71,907,970 9 582 d00 'T -190n70 it Price 04se: Land traarment measures raflact planned costs. Structural measures - 1921 prices for structura ZSC: as punt prices for all omer structural measures. 21 Mlul Manmade airch or praelnusiy modified channel. data of oripinni consrmction unknown. CA i cc: May 1991 U-1 TABIE 2 (REVISED) ESTIMATED SIRUCIMAL COST DISUMUTION CRADIREE CfiffK IIATERSUN, NORM CAROL111A . (DOLLARS) k! IflHALJAi)U1 cns 1 5 6a u S 3HRL11.i!_0y COST - flilin clinos TOTAL TOIAL LAUD [DIAL IIISIALLA118N "11HOLRU 10 _ �!I-rtlhfL INN E.1 . 566 R;Gills_ CIlAI(RtEL llllkK 3/ 25,900 10,800 36.100 1.000 1,000 3),i00 CRAUIRE£ CHM ..- COI E MUCH - fIOODUAU R REIARDING SIRUCILMIS 1 240.900 21,100 262,600 72.200 12,200 334,800 2 90.000 9,900 99,900 1.100 1,100 101.000 3 118.000 11.800 129,800 4,900 4,900 134.100 5A 638,000 51,100 689,900 2,138.0110 2/ 2,138,000 2,130,000 11A 3d1,300 34,300 415,600 542.200 31 542,200 95).800 13 416.300 42,900 519,200 497,300 491,3a0 1.016.500 18 242,600 24,200 266.100 5,500 5.500 212,200 20A 1.433,100 114,600 1,541.300 2.131,100 2,131,100 3',678.800 22LI 296.100 29.500 325,)00 174.300 114,300 500.000 23 3,524,500 'L82,000 3,806.500 2.590.100 j/ 2,590,100 6.396.600 _-2,1� f �,000 00 M—M oO 2.160 000 130,000 130,000 +�Lll�l�L .16Lina 1RMO ln,M ao0 a.J87.10o a.�ai�oo Le iLooa LO ilrl AIM #IIIsILAIMAI - .- - I -IM ioo 65L300 z.az9 100 rIl�rli3_lal�1_•_ T!11�L.�0a a.�iLnaa �a,5)� 1�0 - cl Ml Prlc:ux fur 5lruckure 25[I. As built Ns•lces for all uilcur elruclural uwasurus. �1 iucludcss 148,)00 fur ullllly ucudificalluals, and 1629,900 Jul, ruad tsuidlflcalluns, s/ 111CILI&S 113,990 fuk• ull)lly usudlflcallar►s, acid 1300,200 for ruad will flcallons. 41 lucludus i11,900 fur ullllly tiwtllflcallu;cs, alai 1968,100 for ruad millflcathms. s1 1[tcludus 1908,000 for fuacl uwdlflcallusis. DAIS; rrly 1941 � TABLE 3 (REVISED) STRUCTURAL DATA S T RUCTURE WITH PLANNED STORAGE CAPACITY CRASTREE CREEK, NORTH CAROLINA STRUCTLI RE 1TE�r3 UNIT na 11 DRAINAGE AREA (TOTAL) SQ. MILE 81.86 CONTROLLED SQ. MILE 57.03 CURVE NO. (I -DAY) (AMC 11) X 73 TOTAL CAPACITY ACRE Fi'. 6,566 SEDIMENT SUBMERGED ACRE Fr. 100 RETARDING ACRE Fr. 4,855 SURFACE AREA --SEDIMENT POOL ACRES' 14 -'RETARDING POOL ACRES 35 PRINCIPAL SPILLWAY DESIGN 1-DAY RAINFALL VOLUME (AREAL) INCHES 8.1 PUMPS (10-DAY CAPACITY) ACRE Fi . 2,597 MAXIMUM WATER SURFACE ELEVATION Fi . 238.p This svucture consists of a quarry pit, the necessary weir svuctures to divert water from the creek into the pit and to control downstream flow, and. the pumps needed to return water to the creek. For a full description of the structure, see Quarry Pit Alternative to Structure 25; SCS, April 1391. aar; May 1991 6 k1 f { TAB104 (REVISED') - ANNUAL COST CRASTRE- CREEK WATERSHED, NORTH CAROLiNA (DOLLARS) AMORTIZATION OF OPE A70N AND EVALUATION UNIT INSTALLATION COST 2! MAINTENANCE TOTAL STRUCTURAL MEASURES 851,500 109,300 960,800 PROJECT ADMINISTRATION $1,700 81,700 TOTAL 933,200 109,300 1,042,500 11 Price Base: 1391 prices. 2! In=Iiation cost amortized at 3 1 /4 percent for 100 years. ©ATE: May 1991 7 J TABLE 5 (REVISED) ESTIMATED AVERAGE ANNUAL FLOOD REDUCTION BENEFITS CRASTREE CREEK WATERSHED, NORTH CAROLINA (DOLLARS) " aaDMATF,)AVER E ANN A QAMA DAMAG c WITHOUT WITH. REDUCTION ITEM PROJECT PROJECT" BENEF:I75 .�_ FLOOOWATE. NONAGRICULTURAL: RESIDENTIAL, COMERCIAL, INDUSTFIIAI PROPS 2 96 800 381 700 1 e14 100 IN®IRECT 241,500 42,000 193.500 TOTAL 2,437,300 423,700 2,01316co 11 Price ease: 1331. OATL: May 1391 t 1 4 , , TABLE 6 (REVISED) COMPARISON OF SENEFTS AND COSTS FOR STRUCTURAL MEASURES CRABTREE CRE:.:C WATERSHED, NORTH CAROLINA (DOLLARS)II. TOTAL SENS:TC EVALUATION DAMAGE ANNUAL= ANNUAL=- COST UNIT REDUCnON 6ENEI I COM21 RATIO ALL STRUCTURAL WORKS OF IMPROVER ENT 2,013,600 2,013,600 960,SQ0 2.1 TO 1.0 PROJECT ADMINISTRATION 81,700 ------- GRAND TOTAL Z013,600 2,012.600 1,042,500 1.3 TO 1.0 t • Prue Base: 1991 2 From Table 4 ®ate:. may 1991 E 8.0. ENVIRONMENTAL SE i TING 8.1 In 1964, the Crabtree Creek Work Plan was approved by both the Sponsors and Congress under the authority of Public Law 83-566 as amended. Fifteen floodwater retarding darns and accelerated land treatment were planned to benefit the City of Raleigh and surrounding urban areas. An Environmental Impact Statement was prepared in 1976 to document the environmental effects of land treatment and five floodwater retarding dams remaining to be installed. Four floodwater retarding dams and remaining channel work was deleted from the plan. Six floodwater retarding dams had been installed. To date, all measures have been installed with the exception of Structure 25, originally proposed to be a dry dam in the Work Plan. This structure has met considerable local opposition due to impacts on Umstead State Park land. In order to avoid impacts associated with Structure 25, it has been proposed that a local quarry pit owned by the Nello L. Teer Company be used to temporarily store floodwaters and thereby replace Structure 25 with the Structure 25Q alternative. This Environmental Assessment Report documents the effects of the quarry pit alternative. 8.2 Land Use Crabtree Creek Watershed is located in Wake and Durham Counties, North Carolina. The watershed is located in a rapidly developing urban area. The watershed consists of 90,750 acres of which 82 percent is urban and built up, 1 percent is cropland, 1 percent is grassland and 16 percent is forest land. 8.3 Floodwater The completed floodwater retarding dams control approximately 50 percent of the watershed's area. While those structures have significantly reduced flood damages, the drainage area which would be controlled by the quarry pit alternative would significantly increase the level of protection if installed. The 15,890 acres which would be controlled represents 26 percent of the controlled drainage area for the entire project. 10 8.4 Erosion and Sedimentation Erosion of agricultural land is not a significant problem in this watershed. Most erosion and sedimentation is the result of development of commercial and residential land, however, State and local sediment control ordinances effectively minimize all -site damage. 8.5 Streams and Aquatic Resources Crabtree Creek originates approximately four miles west of the Raleigh -Durham Airport and flows easterly 20 miles to its confluence with the Neuse River. Ten floodwater retarding dams I -lave been installed in the watershed to date. Stream fisheries resources are not significant in the watershed. Stream turbidity, low flows and habitat conditions limit the resource. f_acustrine habitat provides the only significant fisheries resource in the watershed. Ponds and lakes created by the floodwater retarding dams provide an excellent recreational fishery resource. 8.6 Water Quality Water quality is impacted by urban runoff and waste treatment plant releases, however it generally meets criteria to support classified uses. Since no significant impacts were anticipated as a result of this project, no song term monitoring was initiated. 8.7 Wildlife Habitat The most significant influence on wildlife resources has been the rapid change in habitat conditions as a result of increasing development. Continued urban expansion will strongly influence habitat conditions and will have the most effect on species with large ranges such as white-tailed deer and wild turkey. Urban landscapes provide habitat for species such as songbirds and small mammals, while existing forest land supports native forest land species, including white-tailed deer, wild turkey, and many non -game species. 8.8 Endangered Species According to the North Carolina Department of Agriculture, two species of salamanders (Necturus lewisi and Hermid_amliurn scutatum) are listed as species of special concern. However, their typical habitat, ponded wetlands, are not found in the project area. In addition, three species of fishes listed as special concern may also be found in Crabtree Creek. They are 8theostoma c_ollis. Noturus furicsus, and Lamoetra aep o_y tera. Because of the limited scope of work in the creek, no adverse impacts are expected.. 8.9 Wetlands There are no wetlands as defined by the Federal Manual for Identifying and Delineating Jurisdictional Wetlands in the proposed area for Structure 25Q. According to published Soil Surveys, the soils in the area impacted by proposed construction are not hydric. 8.10 Cultural Resources i here are no known cultural resource sites located in the area which would be impacted by Structure 25Q. An archaeological survey of areas impacted by floodwater retarding dams indicated that construction of originally planned Structure 25 would impact one site; Old Company Mill in the flood pool area. An historic properties review was conducted in consultation with the N.C. Department of Cultural Resources. It was determined that no additional survey was needed. 9.0 DESCRIPTION OF ALTERNATIVES 9.1 Structure 25 The originally proposed dry dam for Structure 25 is located downstream of William B. Umstead State Park and would function as a "dry" structure. No permanent impoundment would be retained behind the embankment. Floodwaters would be impounded temporarily during and after a significant rainfall event. The volume of storage would be released in a controlled manner to prevent downstream flooding. The temporary impoundment area during a 100-year frequency storm event would encompass 390 acres, 292 of which lie within the boundaries of Umstead State Park. 9.2 Structure 25Q, Quarry Pit Structure 25Q consists of utilizing an existing quarry pit to store floodwaters from significant storm events. Storm flow from Crabtree, Creek would be diverted into the quarry and stored within the confines of the quarry. Following the -storm event, stored runoff would be pumped from the quarry into Crabtree Creek in a controlled manner. 10.0 EVALUATION OF ALTERNATIVES 10.1 Structure 25 Structure 25, a "dry" dam, would temporarily flood approximately 390 acres following a 100-year frequency storm. Approximately 292 . acres of this area is located within William S. Umstead State Park. Because of the effect on the park, this alternative has met significant ioca€ opposition. Cost of installation of Structure 25 is'estimated To be $9.1 million (in 1989). These costs include those for landrights, construc�ion, utility modifications, and road modifications. 12 0 10.2 Structure 25(a, 'Quarry Pit The quarry site alternative, a "retention" structure, would store floodwaters within the confines of the existing quarry. This alternative would have no impact on William B. Umstead State Park and would be more acceptable to the public. Cost of installation is estimated to be between $2 and $3 million. Cost would be for construction only since all landrights would be donated and no utilities or roads would be affected. Table 1 displays a summary of comparison of the two alternatives. `table i Comparison of Alternatives I0eveloomem_Ph�se jn=r 25 Structure Design 'Dry' Dam Landrights Required title to approximately 390 acres 1292 lying within Umstead Park) Landrights Costs estimated @ $2.5 million Construction Casts estimated @ $4.5 million Utility Modifications $60,000 Road Modifications estimated @ $2.0 million Environmental Impacts potential impacts to endanggered species and ctvlturai resources. Would impact 292 acres of Umstead State Park. - 11.0. RECOMMENDED ACTION 11.1 Structural Measures Stnlcture 25 Q 'Retention' Structure all landrights (including flood easements and/or quarry) -will be donated by Teer Carp, to Wake County. eliminates the environ- mental irnoact on Umstead State Bark. No impacts to wetlands, endan erect species or cultural resources. Structure 25Q is planned to reduce outflow to that of the originally planned Structure 25 without impeding normal flaws. A side discharge channel/spillway with its crest 9.3 feet above the channel bottom wouid only allow flow into the quarry when channel flow was at least 9.3 feet deep. A positive control of downstream flow amounts is also needed to insure proper division of downstream flow with flow into the quarry pit. Plow into the quarry pit begins between the one- and two-year, 24-hour storms, or at approximately 1400 cfs. The weir outflow structure will be installed for positive control on the flow which continues downstream past the quarry spillway. A proper division of flow into the quarry pit and down the channel would indicate a need for this structure. This weir type control structure will also reduce the effects of changes in downstream conditions. This is necessary since dare Snipe Creek, which enters Crabtree Creek about 8,000 feet downstream of the quarry and immediately above Crabtree Valley Mall, causes a backwater effect which continues upstream past this proposed quarry pit structure. Also the bridge at Duralaigh Road is planned to be relocated which is about 1,000 feet downstream of this proposed structure. These downstream conditions necessitate a positive control at the quarry pit structure. The proposed weir outflow structure will be aligned with and across the channel. 1t'is 20 feet wide, crest elevation of 225 feet (the channel bottom is at elevation of 224 feet making this a submerged weir), sideslopes of 1:1, and a top elevation of 240 feet which is two feet above the 100-year, 24 hour flood level. The weir will be of concrete set in bedrock and at least one (1) foot thick. The weir structure was designed using WSP2 due to its large degree of submergence at which point weir flow equations break down and channel flow pro -files become the most accurate. The proposed quarry spillway crest elevation will need to be enough above the Crabtree Creek channel bottom to keep quarry pit pumping costs at a minimum but yet not induce any increased flooding upstream into Umstead Park. This will require a spillway of considerable length. The spillway will be cut through a hard massive sandstone which will resist weathering and other erosive actions. The quarry spillway will be 85 feet in crest length, 50 feet in crest width, crest elevation of 233.3 feet (the channel bottom is at elevation 224 feet), inlet slope of 1.5 percent, outlet slope of 2 percent, and sideslopes of 4V:1 H. Flow into the quarry pit via the spillway begins when channel flow reaches 9.3 feet in depth (elevation = 233.3 feet). At this depth the channel flow would be 1,400 cfs and equal to the peak that is a little more than that of a 1-year, 24-hour design storm. For the 100-year, 24-hour storm the flow would be at elevation 238 or five feet deep in this spillway. There are two downstream conditions which could affect the operation of this. quarry pit flood control structure. The first, Duraleigh Road bridge, is not at present causing any backwater problems since it is a pier type bridge with a large flow area. However, this bridge is to be replace and realigned in the near future which could change this scenario. The second is about 8,000 feet downstream of the quarry pit where Hare Snipe Creek enters Crabtree Creek immediately above Crabtree Valley Mall.. Hare Snipe Creek has a large uncontrolled' drainage area which enters Crabtree Creek and causes water coming down Crabtree Creek to be several feet higher than it would without this backup at the confluences of these two creeks. If in the future there was channel work in the Crabtree Valley Mall area it would affect flood elevations to up beyond the quarry pit structure. The two above conditions necessitate a weir outlet control structure at the quarry pit to limit the effects of changes in downstream conditions on the ability of the quarry pit flood control structure to divide pit and downstream flows as planned. The storage capacity of the quarry. pit will be taken from the Nello L.. Teel- mining plans. This structure will empty its retarding pool from a 100-year, 24-•hour storm by a volume that is sufficient to contain a second 100-year, 24-hour flood applied 20 days after cessation, of the first (10 and 30-d2y periods are also under consideration). Two successive 14 100-year, 24-hour storms were applied, 20 days apart (10 and 30 also being considered) to this quarry fait flood storage structure to insure there is sufficient capacity. The 100-year, 24-hour storm has a volume of 4,855 acre-feet which would be diverted to storage in this pit. A second 100- year, 24-hour storm would have a required storage volurne of 4,200 acre-feet in this pit. Therefore 2,503.5 acre-feet must be evacuated from the pit in 20 days (10 and 30 also being considered) in order to have a volume of 4,200 acre-feet available for the next storm. Pumping is required to meet the 20 day (10 and 30 also being considered) drawdown of the quarry pit after a 100-year, 24-hour storm. The pumps will be sized so as to be able to evacuate enough volume -to contain the second 100-year, 24-hour design storm as discussed above: This will require a pump capable of pumping 2,503.5 acre-feet in 20 days (assuming this will be the selected period). The average rate that must be maintained for 20 days is 125 acre-feet per day or 28,327 gpm. Pumping will continue until the pit is empty, which should take about 40 days for complete evacuation of the 100-year, 24--hour design storm. 12.0 ENVIRONMENTAL IMPACTS 12.1 Land Use The installation of Structure 25C. will have no significant effect on the watersheds land use. Approximately 3.5.acres of land will be utilized for the construction of the weir, spillway and pump facilities. 12.2 Floodwater The effects of Structure 25Q on floodwater will be the same as for the originally designed Structure 25. The project, as supplemented, will reduce damages by 83 percent. 12.3 Erosion and Sedimentation Structure 25Q will have little effect bn erosion and sedimentation with the exception of some positive effects on channel bank and floodplain area downstream of the site. By reducing peak flows and velocities, channel bank erosion and scouring of the floodplain during flood flows will be reduced. 12.4 Streams and Aquatic Resources There will be no significant impact to streams and aquatic resources of the watershed as a result of installation of Structure 25Q. Peak flows will be reduced in Crabtree Creek downstream of the site, and stored runoff could be used to augment flow in Crabtree Creek during extended periods of drought or low flaw conditions. Moderation of flows will tend to stabilize stream conditions and reduce adverse effects .pf sedimentation. 1 9" 12.5 Water Quality An initial water quality concern was the effect of Structure 25Q related to the waste water treatment plant at Cary, approximately five miles upstream of the quarry site. Investigations and analyses of mixing ratios indicated that the amount of mixing combined with pumping the quarry pit dry after each storm event, should result in no adverse impacts to surface water quality. During the scoping process, the potential impact of stored floodwater to groundwater was identified as a concern. Additional data was collected and potential impacts to groundwater were assessed in consultation with the North Carolina Department of Environment, Health and Natural Resources, Division of Environmental Management (DEM). It was determined and concurred in by DEM that there would be no adverse impacts -to groundwater as a result of installation of Structure 25Q, It was also determined by DEM that no groundwater related permits would be required. Additionally, DEM determined that no other water quality permits would be required and that there would be no adverse impacts to surface waters as a result of the installation of Structure 25Q. 12.6 Wildlife Habitat There will be no adverse impacts to wildlife habitat as a resuit of installing Structure 25Q. Construction will take place on lands which have previously been disturbed by man's activities. Installation of this alternative would avoid impacts to forest land associated with the original Site 25 alternative. 12.7 Endangered Species No known endangered, threatened or proposed endangered or threatened species will be impacted by the installation of Structure 25Q. 12.8 Wetlands Nd wetlands as defined by the Federal Manual for Identifying and Delineating Jurisdictional Wetlands will be impacted by Structure 25Q. 12.9 Cultural Resources As a result of an historic properties review in consultation with the N.C. Department of Cultural Resources, it was determined that no known cultural- resources would be impacted by Structure 25Q. ?6 n • 12.10 Scopincg Process On February 16, 1989, a scoping meeting was held for interested agencies to review Structure 25Q to Structure 25. A field review of the project site was also conducted. Agencies participating in the meeting were: U.S. Fish and Wildlife Service U.S. Geological Survey U.S. Army Corps of Engineers N. C. Wildlife Resources Commission N.C. Department of Transportation N.C. Department of Environmental Management Division of Water Resources Division of Soil and Water No significant issues were identified as a result of this meeting. It was generally agreed that Structure 25Q was acceptable. 13.0 CONCLUSION Eased on this environmental assessment, it is determined that Structure 25 will. not result in significant local, regional, or national impacts on the environment. No other alternative exists which would achieve a reasonable level of flood protection at a lesser environmental cost or with a lesser commitment of resources. Land, capital, and labor resources necessary to install the alternative will be more than offset by an improvement in the area's environment and productivity. The project is complimentary to the present and anticipated long term uses of watershed lands. Therefore, based on the above findings, it is determined that an environmental impact statement for Structure 25Q, Crabtree Creek Watershed, is not required. 14.0 APPENDIX 14.1 LIST OF PREPARERS Sherman D. Biggerstaff William H. Farmer, Jr. Herbert C. Fox, Jr. Miriam B. Gardner Michael J. Hinton J. Harold Halt Alix P. Peters Jahn E. Webb Hydraulic Engineer Assistant State Conservationist, Water Resources Hydraulic Engineer District Conservationist Environmental Specialist Hydraulic Engineering Technician Secretary Agricultural Economist 18 \\\\' X. *,\\; \ ,�\ �\.���`� \ 'ems•\\\\\\\�\ � ,\ NL PRot. CRABIREt- DURHAI A NOR �6..1 -i1_. _ ��!:-�� �-_1 'L `�-`-' L ` ----- -, ., --..-_ ., .. ;.: . .. ._.I Ii �.. -�.- .�'_'ti��i-'. .i-3 �--LS.+s''' �''.�,-. °�L�i21 't 0 t 0 , I\ / i i 1 i I I i, V It'� Ii• l 't i ' 1 \.� \\ \, / r , / / /: ! ,i ' 1i ,' I I } 1 '' It I l `\_ -, \\ / �i % ,- "/, j ��/ f, I ! 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A \��V w �� .. - hV I 1 •Y v Y ; i j -r a � i r 1 I 1 1 I _�.- - .-- � v c'J fj / I, - r t O 'I a d W I M ,dwo m�04 adIP. rZ T w tit �, LL"14 Ir- 0p ?� z m � F LL Q 0 L 0 u z uU in LU c ug m J W 1Y x Z MEN ONE ■■■ DATE: 11-21-07 0 Z IIIIIIIIIIIIIIIII a W I= a Z 0 Z a CY W 1�- m 9 v ■ ■% = j o W Y+ a W . a DESIGNED: ARK DRAWN: DJ CHECKED: ARK DATE: NOV-07 REGION: MIDEAST LOCATION: RA6-PLANT DRAINAGE.DWG DWG FILE: SCALE: 4 HORIZONTAL: 1 "=100' �x SHEET NO.: ��'"r 2 }- OF: r A ; �-- , T . . ,""_� T T `, 1 r —, —T* "fy-Y*M -T j t 'F :� `T- .. - ... I''.- :i 1 Vf �•: 111 ry '/ r ' r i. ,r ',S f5 4 I''r I. 1 I fi r _ �I.i 11 fY: l iI• f , r'., I I' �5r .Ir { r I ,lrl I,,I if y' o 1 . I `f S; 'j �" r 1/r .F* 1 I, I 1 5 I' / p: 1 , I Y t'1 ' 1 ` I , 'f , 1 I 111 1 r _ ; �f{ 1' li -i. tl�- Alit+1:. - i. �� 1 1 '1 fr- ( -. ., v.. u -.• : - .!i. I -_.. L. ''',1 v...:— .t n . .4 7 I 1 � 1 as • �. a 1� II-:-{i .�� r _1.-ui !__. f V SLOPE STABILIZATION SEEDING SCHEDULE MAR. 1 - JUN. 1 SERICEA LESPEDEZA (SCARIFIED) 50 LBSIACRE Sc (MAR. 1 -APR. 15) ADD TALL FESCUE 120 LBSIACRE (MAR. 1 -JUN. 30) OR ADD WEEPING LOVERGRASS 10 LBSIACRE (MAR. 1 - JUN. 30) OR ADD HULLED COMMON BERMUDAGRASS 25 LBSIACRE JUN. 1 -SEP. 1 *** TALL FESCUE AND 120 LBSIACRE *** BROWNTOP MILLET 35 LBSIACRE *** OR SORGHUM - SUDAN HYBRIDS 30 LBSIACRE SEP. 1 - MAR. 1 SERICEA LESPEDEZA (UNHULLED - UNSCARIFIED) 70 LBSIACRE AND TALL FESCUE 120 LBSIACRE NOV. 1 - MAR, 1 ADD ABRUZZI RYE 25 LBSIACRE CONSULT CONSERVATION ENGINEER OR SOIL CONSERVATION SERVICE FOR ADDITIONAL IN- FORMATION CONCERNING OTHER ALTERNATIVES FOR VEGETATION OF DENUDED AREAS. THE ABOVE VEGETATION RATES ARE THOSE WHICH DO WELL UNDER LOCAL CONDITIONS, OTHER SEEDING RATE COMBINATIONS ARE POSSIBLE. *** TEMPORARY -- RESEED ACCORDING TO OPTIMUM SEASON FOR DESIRED PERMANENT VEGETATION. DO NOT ALLOW TEMPORARY COVER TO GROW OVER 12" IN HEIGHT BEFORE MOWING,OTHERWISE FESCUE MAY BE SHADED OUT. REINFORCED TOP WIDTH EPDM POND LINER 45 mil 3.5 +1- fl- 6" THICK STONE LINER 1 d5o = 2" =1 I I _EARTHEN BERM: � I — 11—(CLAYEY MATERfAL)-I I -III -I 11= -111^l I I,l I F-d 1 1=1 I =1 I I-1 i I;I 11=1 I I 1' COMPACTED FILL 1. TOE ANCHOR EPDM LINER INSTALLATION DETAIL NOT TO SCALE FLOAT CONTROL SWITCH 243.5' EMERGENCY OFF 241.0'PUMP ONIOFF 1' L 6' 1, l 236.0' SUMP BOTTOM �4„� TYPICAL SUMP DETAIL NOT TO SCALE SUCTION LINE FROM PUMP -- T FLOW CHAIN 1 ROPE --�Ii— �IIFl11- BASKET STRAINER REVISION DATE DRAWN: CHECKED: NOTE: 2/04108 DJ ARK ADDRESSED COMMENTS FROM THE STATE 2 SECTION A -A NOT TO SCALE - -'MAX. W.S. EL. = 242. (25 YRS STORM EVE I i I i BOTTOM ',PROPOSED GRADE WIDTH j LEGEND EXISTING CONTOUR UPDATED EXISTING CONTOUR PROPOSED CONTOUR -�h SPOT ELEVATION EXISTING STRUCTURE 4.. PLAN VIEW ,Z,�E.j 240 i I 235 230 225 EPDM POND TOP OF BERM: 245. CLASS -B" RIP RAP ER 18" BEDDING 60 mil V FREEBOARD _ 'FLOW DEPTH THICKNESS 6" THICK CREST OF WEIR: EARTHEN BERM I STONE LINER 243.50 d50 = 2" evw Iuer�Qiei >3—I 1I— =I 11= TOE OF BERM: 240.0 SECTION THROUGH WEIR TOE AV Cons ru Ion in ascorr H�ie i0ith the§p documents i8 required by this att t;i.l ctW t+ermlt North rules naquirp ttj i t}} .3 . ftlW t6r vet@I+r >stgner 0 C aim p O p z���� MLLo� IL Q O oz Z w U C0 m J �t ■E■ OEM ■■■ DATE: 11-21-07 0 z LY OC z a W It a°g z o z a W m � z 2 A o W � a W a z m a m z 0 P z W H W O DESIGNED: ARK DRAWN: DJ CHECKED: ARK DATE: NOV-07 REGION: MIDEAST LOCATION: - CRAB _EARTH_BERM.DWG DWG FILE- Inspect durft with plans and spaso, . - SHEET NO.: EMERGENCY SPILLWAY DETAILPennis # /yCG D2 pawZ I=wo 7 a NOT TO SCALE ��— rVC uivlslon oaf Water Q�i 1 Sheet # / 2® Revision Date OF: �—'TT- - - -- Q JL."i:, t N Y N� I Idol !ramAl xff� In—, L�l : TO air cal t f. 20 Y REVISION DATE DRAWN: CHECKED: NOTE: 2/04/08 DJ ARK ADDRESSED COMMENTS FROM THE STATE SITE ENTRANQt IM( v AA I Sao > Z- 310 ed F41 E 4, 11MINE j \ _ \1 N\:� %! � !r! r' V v }.� I� � � � � r� �\ l , w �'' I/ / yO -` \ _. _ - r fi' _ i � .'n..�.r.._n.� � � l j / VnI ca 20 < APP 'A 2P 'T� '3 20 EXISTING 0 260 ��' 'sl / �I,1 }, r,',' G / r CC1 Ili J jlif J! )�)j I fW:- MINING AREA ! q 40 210 I 4,1 Z\1 < \� / / / V / 1*0 W /5" J4 Sao I to 7� 20 DIVtR "10 360 N ��-1-� `1 " �� �1 i 0 +��- � / �\��1\ / J f,1�/ /�`•4 \ rl i fk i � r _ iJ, , `\ w \ \ \� \`�,� ~�- _� - ;f \'} \ k \ \ \\\`- \�- i %' C� 100 E 340 A a., if K v W.E. 267.3 0 C wa co V IL in 0 q 0 IL W JLJ JU on: to &Z a .0, C z J w 2 oV LLI UUj LU a LU .1C OEM ONE MEN $1sqoloo DATE: 11-21-07 U z z a Lu cc 0 a CY 0 W z LU U) 0 Z a. DESIGNED: ARK DRAWN: DJ CHECKED: ARK DATE: NOV-07 REGION: MIDEAST LOCATION: �RAB—PLANT—DIRAINAGEBWG DWG FILE; SCALE: HORIZONTAL: A Permit DOCUMan 00' m-teved Stermwatet C06P.tFUfAign in AjiPbfilofi�t olji Thi�@ HQiP41T1Pqts Ib reqV1r@d by tho e;tOmlw4ter IJVrMlt Ntfth QAFQIIno rules rowirp th"I Jt1q sloriltwmor Inspect during cvriztruAk? Mqy with" SHEET NO.: Ith lba plans and 0E)Qcss Permit # 19 f gate 2 by g6P _ NG DNiaion of ter u8111Y Sheet 11---z1-P--RevIsbn Date— OF: j