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HomeMy WebLinkAboutNC0005266_wasteload allocation_19940729NPDES DOCUMENT SCANNING COVER SHEET NPDES Permit: NC0005266 Document 7�7pe: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Report Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: July 29, 1994 This document is printed on reuse paper - ignore any content on the reve fta Bide NPDES WASTE LOAD ALLOCATION PERMIT NO.: NC0005266 PEFJvff= NAME: ABTco, Inc. FACILITY NAME: Roaring River Plant Facility Status: Existing Permit Status: Modification Major Minor Pipe No.: 001 Design Capacity: 1.0 MGD Domestic (% of Flow): 0.7% Industrial (% of Flow): 99.3% Comments: Hardboard siding manufacturing FOLD Fnp CSSU-A(JCE 5A/ad. RECEIVING STREAM: Yadkin River Class: C Sub -Basin: 03-07-01 Reference USGS Quad: ' C14NE (please attach) County: Wilkes Regional Office: Winston-Salem Regional Office Previous Exp. Date: 5/31/94 Treatment Plant Class: IV Classification changes within three miles: Requested by: Susan Wilson Prepared by: I ' (,tA_ Reviewed by: Date: 11/22/92 Date:.? $ Date: `7k )/W Modeler Date Rec. # 5AW d kl -6 93 S Drainage Area (mi ) d Avg. Streamflow (cfs): q 7� 7910 (cfs),;gg Winter 7Q10 (cfs) 3 d 30Q2 (cfs) Toxicity Limits: IWC % Acut Chronic Instream Monitoring: INSTREAM MONITORING REQUIREMENTS Upstream Location__ _ At least 100 ft upstream Downstream Location: 1) Downstream 1.7 miles below discharge at NCSR 2327 2)- 80 miles -below,discharge at NCSR• 2303 Parameters: ______Temperature, -DO, BOD5, conductivity__ Recommended Limits B0D5.(#/day): TSS (#/day): pH-(SU):- Turbidity (NTU); ** Settleable solids .(ml/1): Daily Max. Monthly Average . 22,747 11,873 y 41,388 27,296 6-9 no to exceed 50 NTU monitor (3/week) I ok C uceeds is ve 1 P_�!96K64 �aP nM a5ed , ) 5 AIM(, a U . oa fit C �) November 22, 093 ABTCO, NC0005266 Effluent Guideline Limitations Effluent Characteristics Monthly Aver a (lb/da) Daily Maximum (lb/da) Comments BOD5 10,700 20,500 TSS 24,600 37,300 H 6-9 Per the application, fabric finishing is no longer performed at this facility Type of Product Produced Lbs/Day Produced . Effluent Guideline Reference Hardboard Siding 1,000,000 40 CFR 429.61 (a) (Subpart E) Wet Process Hardboard Subcategory (BPT) j A1Ccw5Zlo 6 . l�rsc(JM�� /� r�/Lt/GSS i/1�A7�R �'iZoM 5%.o7N oi(/Ag o. 7 v. . Si /�� rn/Ask liy�r /DER S eug6�-r� D/scNa2�� Ami5sz-2rl (7000 L4D) I3Pr /0 7 T55 37 3 T61 j.o 0 0 D00 #s �wD, 7 A4-y ,00fl��o. 20, /0, 79 /Coo ... DY 3� 30a iss 2� 6or� iss 'A?r amcz ad 0 �o TONS/Q�y n(� S%n +Mr>s I1a-di� /%x— '- 9Zo7 '#&,(AW."e,) '21lG% * T5s ���� �(Ncr, f `•`� �r,/fy APs WA126C 7963eC UM(TS !/y 89 r8� 1347 IS Nou1 Sln/s • v. - ri r�. N � - untrj/A+(r AnAl TaR- DNuC-u6-S 4-46 I NoGJ 2£Co u�u &wDei> 7 NO2,6956 PW--Due7'On/ from Yadkin River 1250K GPD Groundwater 30K Refining Wood Chips and 100K Forming Machines Evaporation 175K Evaporation 80K Hot Press No. 1 and No. 2 Bake and Humidification Evaporation 123K 4 Final Product -- 8K Make Up Water 175K 3 Boilers with 2 Wet Scrubbers Waste Treatment Evaporation 50K Discharge to Yadkin River 850K Misc. Losses to Evaporation 20K Evaporation in Scrubbers 54K Solid Waste (Sludge) 20K Schematic of Water Flow ABTco Roaring River, NC Nov. 3 1993 Page 1 of 2 Water Flow Legend Blue Lines — Influent Water (3 sources) Yellow Lines — Evaporation Losses (10 sources) — 2 Digesting, Refining, and Forming Machines — 2 Hot Presses — 2 Bake and Humidification Chambers — 2 Wet Scrubbers — 1 Steam Loss off Boiler through traps,venting, etc. — 1 Waste Treatment Plant Red Lines — Steam Lines Green Line — Discharge to Surface Water Magenta Line — Consumption Sources (2 sources) Schematic of Water Flow ABTco Roaring River, NC Nov. 3, 1993 Page 2 of 2 C7 FACT SHEET FOR WASTELOAD ALLOCATION Facility Name: ABTCO NPDES No.: NC0005266 Type of Waste: Industrial - 100% Facility Status: Existing Permit Status: Renewal Receiving Stream: Yadkin River Stream Classification: C Subbasin: 030701 County: Wilkes Regional Office: WSRO Requestor: Wilson Date of Request: 11/22/93 Topo Quad: C14NE Wasteload Allocation Summary (approach taken, correspondence with region, EPA, etc.) Request # 7659 RECEIVED N.C. Dept. of EHNI J U N 2 1 1994 Winston-Salem Regional Office Stream Characteristic: USGS # Date: Drainage Area (mi2): 610 Summer 7Q10 (cfs): 228 Winter 7Q10 (cfs): 310 Average Flow (cfs): 976 30Q2 (cfs): IWC (%): 0.675% Discharge is from the manufacture of smooth one-sided hardboard (365 mil lbs/yr). Limits are based on Federal Guidelines 40 CFR 429.61 (a) Subpart E. Previous limits were based on 1984 production rates. New limits based on guidelines are now recommended due to 14% increase in production. (This area of discharge is not water quality limited now). Turbidity limit is recommended due to the potential for turbidity excursions from elevated solids output. Bioassessment classified upstream as good and downstream as good/fair 6193 (although lower taxa richness below discharge). Special Schedule Requirements and additional comments from Reviewers: Reviewed by /y Instream Assessment: 1 '6 lLh_d��9 9 Yl Date:�z Regional Supervisor: Date: Permits & Engineering: RETURN TO TECHNICAL SERVICES BY: JUL 16 1994 .1k t�, ' P,,c ,d, 6, Ni - S ALl b1 �`9 F Ex d s� ,b�Fia TOXICS/METALS/CONVENTIONAL PARAMETERS Type of Toxicity Test: Existing Limit: Recommended Limit: Monitoring Schedule: Existing Limits BOD5 (#/day): TSS (#/day):. pH (SU): Recommended Limits BODS (#/day): TSS (#/day): pH (SU): Turbidity (NTU): ** Settleable solids (ml ft Acute Full Range LC50 >= 68% LC50 >= 68% Jan Apr Jul Oct Daily Max. 17641 31097 6-9 Daily Max. 22,747 41,388 no to exceed 50 NTU monitor (3/week) Monthly Avg. 9207 21169 Monthly Average 11,873 27,296 6-9 WQ or EL * * If turbidity exceeds this level due to natural background conditions, the existing turbidity level cannot be increased. 15A NCAC 2B .0211 (K). Limits Changes Due To: Change in 7Q10 data Change in stream classification Relocation of discharge Change in wasteflow New pretreatment information Other (onsite toxicity study, interaction, etc.) Parameters) Affected Production increase Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. OR _X_ No parameters are water quality limited, but this discharge may affect future allocations. 3 INSTREAM MONITORING REQUIREMENTS. Upstream Location: At least 100 ft upstream Downstream Location: 1) Downstream 1.7 miles below discharge at NCSR 2327 2) 8.0 miles below discharge at NCSR 2303 Parameters: Temperature, DO, BOD5, conductivity Special instream monitoring locations or monitoring frequencies: MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Adequacy of Existing Treatment Has the facility demonstrated the ability to meet the proposed new limits with existing treatment facilities? Yes No If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: If no, why not? Special Instructions or Conditions Wasteload sent to EPA? (Major) (Y or N) (If yes, then attach schematic, toxics spreadsheet, copy of model, or, if not modeled, then old assumptions that were made, and description of how it fits into basinwide plan) Additional Information attached? (Y or N) If yes, explain with attachments. 0 FacilityName f' ��(':�! Permit # NC-0 00 52,G& Pipe # CEO ACUTE TOXICITY PERMIT LIMIT (QRTRLY) The permittee shall conduct acute toxicity tests on a quarterjy basis using protocols defined as definitive in E.P.A. Document 600/4-85/013 entitled "The Acute Toxicity of Effluents to Freshwater and Marine Organisms." The monitoring shall be performed as a Daphnia Wlex or Ceriodaphnia 48 hour static test, using effluent collected as a 24 hour composite. The LC50 of this effluent using the previously stated methodology may at no time in any toxicity test be less than, 68 %. Effluent samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The first test will be performed Q ter thirty days from the effective date of this permit during the months of aN AP2 lw. OCT The parameter code for this test if using Daphnia pulex is TAA3D. The parameter code for this test if using Ceriodaphnia is TAA3B. All toxicity testing results required as part of this permit condition will be'entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the appropriate parameter code. Additionally, DEM Form AT-1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the'toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single, quarterly: monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed -by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions: as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days `of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 2Z.0 cfs Permitted Flow 1.0 MGD IWC V. 05 ' % Basin & Sub -basin 030701 Receiving Stream TA rm N County (� ( W Recommended by: Date, QAL Daphnid 48 Version 10191 • SOLIDS MINIMIZATION PLAN An instream biological Assessment was performed in June,1993 upstream and downstream of the. Abitibi -Price discharge in the Yadkin River. Results of this investigation suggests that the Abitibi Price WWTP was stressing the macroinvertibrate fauna of the Yadkin River immediately below the discharge point. Further sampling by the Division of Environmental Management (DEM) has indicated high settleable solids in the Abitibi -Price wastewater effluent. In order to address the contribution of the discharge, a solids minimization plan shall be developed and submitted for approval within 2 years after permit issuance. At that time the solids plan along with the submitted solids monitoring data will be reviewed for further steps towards compliance with -the regulation (stated below) � , At the time of permit renewal in April 1999, a limit for settleable solids may be implemented to ensure compliance with 15A NCAC 2B.0406 (d) which states that in cases where effluent limits set forth by EPA guidelines "... are not adequate to control settleable solids, the staff shall establish effluent limits for settleable solids. Such effluent limitations for settleable solids will be applicable only when the projected average solids concentration exceeds 5.0 ml/1 and the limitation established shall lie within the range of 0.1 mill to 5.0 mill.° Monitoring data will'be reviewed at permit renewal in five years to assess the implementation of a solids limit to comply with immediately if needed. NORTH CAROLINA DEPARTMENT OF ENVIRONMENT HEALTH AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT June 29, 1994 TO: Don Safrit, Supervisor Technical Support Branch THROUGH: Larry Coble D M Regional Supervisor Steve Mauney, WQ Supervisor WSRO FROM: Lee G. Spencer, Environmental Engineer WSRO SUBJECT: Fact Sheet for Wasteload Allocation ABTCO, Inc. - NPDES Permit No. NC0005266 Wilkes County As you are probably aware, this office has, for a long while, had serious concerns about this facility's discharge. The existing and proposed limits allow the company to use the receiving stream as a means of sludge disposal. With the proposed limits, there is no incentive for the company to hold solids in the treatment system and ultimately land apply them. All other current dischargers into the Yadkin River must meet much more stringent limits. Because of the degradation to the receiving stream indicated in the 6/93 bioassessment, this office does not believe it is appropriate in any way to increase the solids or BOD loading in the permit. Concerning settleable solids monitoring and limitation, the permit should be reopened upon completion of the solids minimization plan, with a limit and compliance schedule imposed. Or better yet, the permit should contain a second limits page with a 5.0 ml/l limit effective in two years. Settleable solids monitoring should be a daily, composite sample. This is not an expensive sample to conduct. In summation, we are strongly opposed to an increase in solids and BOD loading, and a delay until 1999 to impose a settleable solids limit. cc: Central Files WSRO NC 000526(� 467 co L A Wrco 93a : i MyD 610 M.�-7Qlow'310ts u8 4,, Q we = �76 r4 loiok oft- AS$Lsgs xelr f ti+b0 azzo-7,, NnTSD 3}M'E5 D A&-, v11VV&f,76 ,, /3P.7BG' �/scf/a�c Clow6rc �xt wcrnlbssi P/lYslGeL 2,lczs — 7428/,�,%y ---�� /7o�NsskrAM �/fF CtA55,G/FD Sen�6 !K GPs7��,4.H � t�OeD�FsN2 jZbffli, r1T SG/ D66/NES ¢0.61 61� E ) J3oDe = 10, —lbp '�/D Mau. R,I� Zi?. 560 .k%rsy CiyI-y .wy �SS ?4 /000 7, 300 pN G-9 P iit= IZ07 #/PAY 176-1-1 *PAY O+oa TAc/L/7Y al re600er /MpJCA1E5 1 �tfl/ i X 7 C;6 7 _ - __----FAuurV NQ5 V11214:710AtST li-y 1 ya55 ,N I rFsrs JAJ N oxA ioi N - Z. z - (- - 1� 1 -k!`1 - 0 8, v' S 13oDu4� ate. t rs goc�v,T� C607 40 7 C16sp 369 24 4� r BOT);- LIP viN5r4ZA+4 .0. s LOOP oL wA1 - AP" iljotrwz�7 61,w GoJco��� I 000 i - W't , N Aiwcjffecc 3 SUMMER QEFF=1.0 MGD, BOD5=10700#/DAY MODEL RESULTS Discharger : ABTCO Receiving Stream : YADKIN RIVER ---------------------------------------------------------------------- The End D.O. is 7.07 mg/l. The End CBOD is 13.83 mg/l. The End ---------------------------------------------------------------------- NBOD is 0.89 mg/l. WLA WLA WLA DO Min CBOD NBOD DO Waste Flo (mg/1) Milepoint Reach # (mg/1) ,(mg/1) (mg/1) (mgd) Segment 1 ------ 5.68 --------- 11.10 ------- 6 ---- ---- -- --------- Reach 1 5132.00-+ - 0.00 0.00 1.00000q Reach 2 0.00 0.00 0.00 0.00000 Reach 3 0.00 0.00 0.00 0.00000 Reach 4 0.00 0.00 0.00 0.00000 Reach 5 0.00 0.00 0.00 0.00000 Reach 6 0.00 0.00 0.00 0.00000 Segment 2 5.66 1.30 1 Reach 1 0.00 0.00 0.00 0.00000 Reach 2 0.00 0.00 0.00 0.00000 Reach 3 0.00 0.00 0.00 0.00000 Reach 4 78.90 4.50 0.00 4.00000 Segment 3 6.44 0.24 1 Reach 1 45.00 90.00 0.00 0.30500 Segment 4 5.71 0.00 1 Reach 1 45.00 90.00 0.00 0.90000 Reach 2 0.00 0.00 0.00 0.00000 Reach 3 0.00 0.00 0.00 0.00000 Reach 4 0.00 0.00 0.00 0.00000 HA LB DF-A- Z (Cq"6 %PTC(, F.ovj � CF-9p) *** MODEL SUMMARY DATA *** Discharger : ABTCO Subbasin I: 0307 Receiving Stream : YADKIN RIVER Stream Class: C Summer 7Q10 : 228.0 Winter 7Q10 : 307.0 Design Temperature: 25.0 ILENGTHI SLOPEI VELOCITY I DEPTHI Kd I Kd I Ka I Ka I KN I KN I KNR I KNR I SOD I SOD I I mile I ft/mil fps I ft Idesignl @20 Idesignl @20 Idesignl @20 Idesignl @20 Idesignl @20 1 ------------------------------------------------------------------------------------------------------------------- I I I I I I I I I I I I I I I Segment 1 1 1.601 4.001 0.982 1 3.95 1 0.29 1 0.23 1 3.85 1 3.461 0.44 1 0.30 1 0.44 1 0.00 1 0.00 1 0.00 1 Reach 1 I I I I I I I I I I I I I ------------------------------------------------------------------------------------------------------------------- I I I I I I I I I I I I I I I Segment 1 1 0.501 4.001 1.040 1 4.19 1 0.29 1 0.23 1 4.08 1 3.661 0.44 1 0.30 1 0.44 1 0.00 1 0.00 1 0.00 1 Reach 2 1 I I I I I I I I I I I I ------------------------------------------------------------------------------------------------------------------- I I I I I I I I I I I I I I I Segment 1 1 0.301 4.001 1.040 1 4.19 1 0.29 1 0.23 1 4.08 1 3.661 0.44 1 0.30 1 0.44 1 0:00 1 0.00 1 0.00 1 Reach 3 1 1 1 1 1 1 1- I I I I I I ------------------------------------------------------------------------------------------------------------------- Segment I I 1 1 2.501 I 4.001 1.047 I 1 4.21 I 1 0.29 I 1 0.23 I I 1 4.11 1 I 3.681 I 0.44 1 0.30 I 1 0.44 I 1 0.00 I 1 0.00 I I 1 0.00 1 Reach ------------------------------------------------------------------------------------------------------------------- 4 1 1 1 1 1 1 1 1 1 1 1 1 1 Segment I I 1 1 1.701 I 2.601 0.935 I 1 4.52 I 1 0.28 I 1 0.22 I I 1 2.39 1 I 2.141 0.44 1 I 0.30 I 1 0.44 I 1 0.00 I 1 0.00 I I 1 0.00 1 Reach ------------------------------------------------------------------------------------------------------------------- 5 1 I I I I I I I I I I I I Segment I I 1 1 4.501 I 2.601 0.939 I 1 4.54 I 1 0.28 I 1 0.22 I I 1 2.39 1 I 2.151 I 0.44 1 0.30 I 1 0.44 I 1 0.00 I 1 0.00 I I 1 0.00 1 Reach ------------------------------------------------------------------------------------------------------------------- 6 1 . I I I I I I I I I I I I Segment I I 2 1 1.301 I 2.601 0.946 I 1 4.56 I 1 0.28 I 1 0.22 I I 1 2.41 1 I 2.171 I 0.44 1 0.30 1 1 0.44 I 1 0.00 I 1 0.00 I I 1 0.00 1 Reach 1 I I I I I I I I I I I I I Segment I I 2 1 2.301 I 2.601 0.954 I I 1 4.59 1 0.28 I I 1 0.22 1 I 2.43 1 I 2.181 0.44 I 1 0.30 I 1 0.44 I I 1 0.00 1 0.00 I I 1 0.00 1 Reach ------------------------------------------------------------------------------------------------------------------- 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Segment I I 2 1 0.801 I 3.201 1.033 I I 1 4.51 1 0.29 I I 1 0.23 1 I 3.24 1 I 2.911 0.44 I 1 0.30 I 1 0.44 I I 1 0.00 1 0.00 I I 1 0.00 1 Reach -----------------------------------------------------------------=------------------------------------------------- 3 1 1 1 1 1 1 1 1 1 1 1 1 1 Segment I 1 2 1 0.201 -, 1 3.201 1.048 1 1 1 4.52 1 0.29 1 1 1 0.23 1 1 3.29 1 1 2.951 0.44 1 1 0.30 1 1 0.44 1 1 1 0.00 1 0.00 1 1 1 0.00 1 Reach ---------------------------------- 4 1 1 1 7-------------------------------------------------------------------------------- 1 1 1 1 1 1 1 1 1 1 Segment I I 3 1 0.241 I 6.701 0.253 I I 1 1.00 1 0.31 I I 1 0.25 1 I 3.40 1 I 3.051 0.44 I 1 0.30 I 1 0.44 I I 1.0.00 1 0.00 I I 1 0.00 1 Reach 1 I I I I I I I I I I I I I ------------------------------------------------------------------------------------------------------------------- I I I I I I I I I I- I I I I I Segment 4 1 5.201 3.201 1.062 1 4.56 1 0.29 1 0.23 1 3.34 1 2.991 0.49 1 0.30 1 0.44 1 0.00 1 0.00 1 0.00 1 Reach 1 I I I I I I I I I I I I I '------------------------------------------------------------------------------------------------------------------- I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Segment 4 1 4.501 3.201 1.117 1 4.74 1 0.29 1 0.23 1 3.51 1 3.141 0.44 1 0.30 1 0.44 1 0.00 1 0.00 1 0.00 1 Reach 2 1 1 I 1 1 1 1 1 1 1 1 1 1 ------------------------------------------------------------------------------------------------------=------------ I I I I I I I I I, I I I I I I Segment 4 1 1.801 3.901 1.185 1 4.61 1 0.29 1 0.23 1 4.54 1 4.071 0.44 1 0.30 1 0.44 1 0.00 1 0.00 1 0.00 1 Reach 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 ------------------------------------------------------------------------------------------------------------------- I 1 I I I I I I I I I I I Segment 4 1 3.201 3.901 1.228 1 4.78 1 0.29 1 0.23 1 4.70 1, 4.211 0.44 1 0.30 1 0.44 1 0.00 1 0.00 1 0.00 1 Reach 4 1 1 1 1 1 1 1 1 . 1 1 1 1 1 ----------------------------------------------------------------------------------------------------- Flow I CBOD I NBOD I D.O. 1 i cfs 1 mg/l 1 mg/l I mg/l I Segment 1 Reach 1 Waste I 1.550 15132.000 1 0.000 1 0.000 Headwaters1228.000 1 2.0'00 1 1.000 1 7.440 Tributary 1 0.000 1 2.000 I 1.000 1 .7.440 * Runoff I 0.560 I 2.000 I 1.000 1 7.440 Segment 1 Reach 2 Waste 1 0.000 1 0.000 1 0.000 1 0.000 Tributary 143.000 I 2.000 1 1.000 1 7.440 * Runoff I 0.560 I 2.000 1 1.000 I 7.440 Segment 1 Reach 3 Waste 1 0.000 1 0.000 1 0.000 1 0.000 Tributary 1 0.010 I 7.500 1 13.500 1 7.440 * Runoff I 0.560 1 2.000 1 1.000 I 7.440 Segment 1 Reach 4 f Waste 1 0.000 1 0.000 1 0.000 I 0.000 Tributary 1 3.600 I 2.000 1 1.000 1 7.440 * Runoff 1 0.560 1 2.000 1 1.000 I 7.440 Segment 1 Reach 5 Waste I 0.000 1 0.000 1 0.000 1 0.000 Tributary I 6.800 1 2.000 1 1.000 I 7.440 * Runoff 1 0.560 ► 2.000 1 1.000 1 7.440 Segment 1 Reach 6 Waste 1 0.000 ( 0.000 i 0.000 1 0.000 Tributary I 1.800 I 2.000 I 1.000 1 7.440. * Runoff 1 0.560 1,, 2.000 i 1.000 1 7.440 Segment 2 Reach 1 Waste. 1 -0.000 1 0.000 I 0.000 I 0.000 Headwaters► 0.000 1 2.000 1 1.000 1 7.440 Tributary 1 4.400 1 2.000 1 1.000 1 7.440 ' * Runoff 1 0.560 ► 2.000 1 1.000 1 7.440 ' Segment 2 Reach 2 • Waste 1 0.000 1 0.000 1 0.000 1 0.00b Tributary 1 4.600 1 2.000.1 1.000 1 7.440 * Runoff 1 0.560 1 2.000 1 1.000 1 7.440 Segment 2 Reach 3 Waste 1 0.000 1 0.000 1 0.000 1 0.000 Tributary 1 13.000 1 2.000 1 1.000 1 7.440 * Runoff 1 0.560 1 2.000 1 1.000 1 7.440 Segment 2 Reach 4 Waste 1 6.200 1 78.900 1 4.500 1 0.000 Tributary 1 0.000 1 2.000 1 1.000 1 7.440 * Runoff 1 0.560 I 2.000 1 1.000 1 7.440 Segment 3 Reach 1 Waste 1 0.473 1 45.000 1 90.000 1 0.000 Headwatersl 3.300 1 2.000 1 1.000 1. 7.440 Tributary 1 0.000 1 2.000 1 1.000 1 7.440 * Runoff 1 0.210 1 2.000 1 1.000 1 7.440 Segment 4 Reach 1 Waste ► 1.395 1 45.000 1 90.000,1 0.000 Headwaters► 0.000 1 2.000 1 1.000 1 7.440 Tributary ► 0.000 1 2.000 1 1.000 I 7.440 * Runoff ► 1.540 1 2.000 1 1.000 1 7.440 Segment 4 Reach 2 Waste 1 0.000 1 0.000 1 0.000 1 0.000 Tributary 1 39.000 1 2.000 1 1.000 1 7.440 * Runoff 1 0..700 1 2.000 1 1.000 1 7.440 Segment 4 Reach 3 Waste 1 0.000 1 0.000 1 0.000 1 0.000 Tributary 1 0.000 ► 2.&00 1 1.000 ► 7.440 * Runoff 1 0.350 1 2.000 1 1.000 1 7.440 Segment 4 Reach 4 Waste 1 0.000 1 0.000 1 0.000 1 0.000 Tributary 1 43.000 1 2.000 1 1.000 1 7.440 * Runoff 1 0.350 1 2.000 1 1.000 1 7.440 * Runoff flow is in cfs/mile SUMMER QEFF=.1.0,MGD, BOD5=10700#/DAY Seg # I Reach # I Seg Mi I D.O. I CBOD I NBOD I Flow 1 1 0.00, 7.39 36.64 0.99 229.55 1 1 0.10 7.34 36.56 0.99 2.29.61 1 1 0.20 7.30 36.49 0.99 229.66 1 1 0.30, 7.25 36.41 0.99 229.72 1 1 0.40 7.21 36.34 0.98 229.77 1 1 0.50 7.16 36.27 0.98 229.83 1 1 0.60 7.12 36.19 0.98 229.89 1 1 0.70 7.08 36.12 0.97 229.94 1 1 0.80 7.04 36.04 0.97 230.00 1 1 0.90 7.00 35.97 0.97 230.05 1 1 1.00 6.96 35.89 0.97 230.11 1 1 1.10 6.93 35.82 0.96 230.17 1 1 1.20 6.89 35.75 0.96 230.22 1 1 1.30 6.86 35.67 0.96 230.28 1 1 1.40 6.82 35.60 0.96 230.33 1 1 1.50 6.79 35.53 0.95 230.39 1 1 1.60 6.76 35.46 0.95 230.45 1 2 1.60 6.87 30.19 0.96 273.45 1 2 1.65 6.86 30.17 0.96 273.47 1 2 1.70 6.85 30.14 0.96 273.50 1 2 1.75 6.84 30.11 0.95 273.53 1 2 1.80 6.83 30.08 0.95 273.56 1 2 1.85 6.82 30.05 0.95 273.59 1 2 1.90 6.81 30.02 0.95 273.61 1 2 1.95 6.80 29.99 0.95 273.64 1 2 2.00 6.79 29.96 0.95 273.67 1 2 2.05 6.78 29.94 0.95 273.70 ,1 2 2.10 6.77 29..91 0.95 273.73 11 3 2.10 6.77 29.91 0.95 273.74 1 3 2.13 6.76 29.89 0.95 273.75 1. 3 2.16 6.76 29.87 0.95 273.77 1 3 2.19 6.75 29.85 0.94 273.79 1 3 2.22 6.75 29.84 0.94 273.80 1 3 2.25 6.74 29.82 0.94 273.82 1 3 2.28 6.74 29.80 0.94 '273.84 1 3 2.31 6.73 29.79 0.94 273.85 1 3 2.34 6.73 29.77 0.94 273.87 1 3 2.37 6.72 29.75 0.94 273.89 1 3 2.40 6.72 29.74 0.94 273.90 1 4 2.40 6.73 29.38 0.94 277.50 1 4 2.50 6.71 29.32 -0.94 277.56 1 4 2.60 6.70 29.26 0.94 277.62 1 4 2.70 6.68 29.21 0.93 277.67 1 4 2.80 6.67 29.15 0.93 277.73 1 4 2.90 6.65 29.10 0.93 277.78 1 4 3.00 6.64 29.04 0.93 277.84 1 4 3.10 6.63 28.99 0.92 277.90 1 4 3.20 6.62 28.93 0.92 277.95 1 4 3.30 6.60 28..88 0.92 278.01 1 4 3.40 6.59 28.82 0.92 278.06 1 4 3.50 6.58 28.77 0.91 278.12 1 4 3.60 6.57 28.71 0.91 278.18 1 4 3.70 6.56 28.66 0.91 278.23 1 4 3.80 6.55' 28.60 0.91 278.29 1 4 3.90 6.54 28.55 0.90 278.34 1 4 4.00 6.53 28.50 0.90. 278.40 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4.10 6.52 28.44 0.90 278.46 4' 4.20 6.51 28.39 0.90 278.51 4 4.30 6.50 28.33 0.90 278.57 4 4.40 6.49 28.28 0.89 278.62 4 4.50 6.49 28.23 0.89 278.68 4 4.60 6.48 28.17 0.89 278.74 4 4.70 6.47 28.12 0.89 278.79 4 4.80 6.46 28.07 0.88 278.85 4 4.90 6.46 28.01 0.88 278.90 5 4.90 6.48 27.39 0.88 285.70 5 5.00 6.46 27.34 0.88 285.76 5 5.10 6.43 -27.29 0.88 285.82 5 5.20 6.41 27.23 0.88 285.87 5 5.30 6.39 27.18 0.87 285.93 5 5.40 6.36 27.12 0.87 285.98 5 5.50 6.34 27.07 0.87 286.04 5 5.60 6.32 27.01 0.87, 286.10 5 5.70 6.30 26.96 0.86 286.15 5 5.80 6.28 26.91 0.86 286.21 5 5.90 6.26 26.85 0.86 286.26 5 6.00 6.24 26.80 0.86 286.32 5 6.10 6.22 26.74 0.86 286.38 5 6.20 6.20 26.69 0.85 286.43 5 6.30 6.18 26.64 0.85 286.49 5 6.40 6.17 26.58 0.85 286.54 5 6.50 6.15 26.53 0.85 286.60 5 6.60 6.13 26.48 0.84 286.66 6 6.60 6.14 26.33 0.84 288.46 6 7.10 6.06 26.07 0.83 288.74 6 7.60 5.99 25.81 0.82 289.02 6 8.10 5.92 25.55 0.81 289.30 6 8.60 5.87 25.30 0.80 289.58 6 9.10 5.82 25.05 0.79 289.86 6 9.60 5.78 24.80 0.78 290.14 6 10.10 5.74 24.55 0.76 290.42, 6 10.60 5.71 24.31 0.75 290.70 6 1.1.10 5.68 24.07 0.74 290.98 1 0.00 5.70 23.74 0.75 295.38 1 0.10 5.70 23.70 0.75 295.43 1 0.20 5.69 23.65 0.74 295.49 1 0.30 5.69 23.60 0.74 295.54 1 0.40 5.69 23.56 0.74 295.60 1 0.50 5.68 23.51 0.74 295.66 1 0.60 5.68 23.46 0.73 295.71 1 0.70 5.68 23.42 0.73 295.77 1 0.80 5.67 23.37 0.73 295.82 1 0.90 5.67 23.33 0.73 295.88 1 1.00 5.67 23.28 0.73 295.94 1 1:10 5.66 23.23 0.72 295.99 1 1.20 5.66 23.19 0.72 296.05 1 1.30 5.66 23.14 0.72 296.10 2 1.30 5.68 22.82 0.72 300.70 2 1.40 5.68 22.77 0.72 300.76 2 1.50 5.68 22.73 0.72 300.82 2 1.60 5.68 22.69 0.72 300.87 2 1.70 5.68 22.64 0.72 300.93 2 1.80 5.67 22.60 0.72 300.98 2 1.90 5.67 22.55 0.71 301.04 2 2.00 5.67 22.51 0.71 301.10 2 2.10 5.67 22.46 0.71 301.15 2 2 2.20 5.67 22.42 0.71 301.21 2 2 2.30 5.67 22.38 0.71 301.26 2 2 2.40 5.67 22.33' 0.70 301.32 2 2 2.50 5.66 22.29 0.70 30.1.38 2 2 2.60 5.66 22.25 0.70 301.43 2 2 2.70 5.66 22.20 0.70 301.49 2 2 2.80. 5.66 22.16 0.70 301.54 2 2 2.90 5.66 22.12 0.69 301.60 2 2 3.00 5.66 22.07 0.69 301.66 2 2 3.10 5.66 22.03 0.69 301.71 2 2 3.20 5.66 21.99 0.69 301.77 2 2 3.30 5.66 21.94 0.69 30.1.82 2 2 3.40 5.66 21.90 0.68 301.88 2 2 3.50 5.66 21.86 0.68 301.94 2 2 3.60 5.66 21.82 0.68 301.99 2 3 3.60 5.73 21.00 0.69 314.9,9 2 3 3.68 5.74 20.97 0.69 315.04 2 3 3.76 5.75 20.94 0.69 315.08 2 3 3.84 5.76 20.91 0.69 315.13 2 3 3.92 5.77 20.87 0.69 315.17 2 3 4.00 5.78 20.84 0.69 315.22 2 3 4.08 5.79 20.81 0.69 315.26 2 3 4.16 i5.80 20.78 0.68 315.31 2 3 4.24 5.80 20.75 0.68 315.35 2 3 4.32 5.81 20.72 0.68 315.40 2 3 4.40 5.82 20.69 0.68 315.44 2 4 4.40 5.71 21.81 0.75 321.64 2 4 4.42 5.71 21.80 0.75 321.65 2 4 4.44 5.71 21.80 0.75 '321.66 2 A 4.46 5.72 21.79 0.75 321.67 2 4 4.48 5.72 21.78 0.75 321.68 2 4 4.50 5.72 21.77 0.75 321.70 2 4 4.52 5.72 21.76 0.75 321.71 2 4 4.54 5.72 21.76 0.75 321.72 2' 4 4.56 5.73 21.75 0.75 321.73 2 4 4.58 5.73 21.74 0.75 '321.'74 2 4 4.60 5.73 21.73 0.75 321.75 3 1 0.00 6.51 7.39 12.15 3.77 3 1 0.04 6.49 7.35 12.08 3.78 3 1 0.08 6.48 7.32 12.00 3.79 3 1 0.12 6.47 7.29 11.92 3.80 3 1 0.16 6.46 7.25 '11.85 3.81 3 1 0.20 6.45 7.22 11.78 3.81 3 1 0.24 6.44 7.19 11.70 3.82 4 1 0.00 5.71 21.66 1.26 326.97 4 1 0.70 5.79 21.35 1.24 328.05 4 1 1.40 5.85 21.04 1.21 329.13 4 1 2.10 5.92 20.74 1.19 330.20 4 1 2.80 5.98 20.44 1.17 331.28 4 1 3.50 6.03 20.15 1.15 332.36 4 1 4.20 6.08 19.86 1.13 333.44 4 1 4.90 6.13 19.58 1.11 334.52 4 2 4.90 6.26 17.74 1.10 373.52 4 2 5.40 6.30 17.59 1.08 373.87 4 2 5.90 6.34 17.44 1.07 .374.22 4 2 6.40 6.38 17.29 1.06 374.57 4 2 6.90 6.41 17.14 1.04 374.92 4 2 7.40 6.44 16.99 1.03 375.27 4 2 7.90 6.47 16.85 1.02 375.62 4) 2 8.40 6.50 16.70 1.01 375.97 ' 4 2 8.90 6.52 16.56 1.00 376.32 4 2 9.40 6.55 16.41 0.98 376.67 4 3 9.40 6.55 16.41 0.98 376.67 4 3 9.60 6.57 16.36 0.98 376.74 4 3 9.80 6.60 16.31 0.97 376.81 4 3 10.00 6.62 16.26 0.97 376.88 4 3 10.20 6.64 16.21 0.97 376.95 4 3 10.40 6.67 16.15 0.96 377.02 4, 3 10.60 6.69 16.10 0.96 377.09 4 3 10.80 6.71 16.05 0.95 377.16 4 3 11.00 6.73 16.00 0.95 377.23 4 3 11.20 6.75 15.95 0.94' 377.30 4 4 11..20 6.82 14.52 0.95 420.30 4 4 11.40 6.84 14.48 0.95 420.37 4 4 11.60 6.86 14.43 0.94 420.44 4 4 11.80 6.88 14.39 0.94 420.51 4 4 12.00 6.89 14.35 0.93 420.58 4 4 12.20 6.91 14.30 0.93 420.65 4 4 12.40 6.93 14.26 0.92 420.72 4 4 12.60 6.95 14.21 0.92 420.79 4 4 12.80 6.96 14.17 0.92 420.86 4 4 13.00 6.98 14.13 0.91 420.93 4 4 13.20 6.99 14.08 0.91 421.00 4 4 13.40 7.00 14.04 0.90 421.07 4 4 13.60 7.02 14.00 0.90 421.14 4 4 13.80 7.03 13.95 0.90 421.21 4 4 14.00 7.04 13.91, 0.89 421.28 4 4 14.20 7.06 13.87 0.89 421.35 4 4 14.40 7.07 13.83 0.89 421.42 1 Seg # I Reach # I Seg Mi I D.O. I CBOD I NBOD I Flow I C42UA S. ABTCO ABITIBI BUILDING PRODUCTS ABTco. Inc. Siding Division P.O. Box 98, Highway 268, Roaring River, North Carolina 28669 (919)696-2751 June 14, 1994 Ms. Susan Wilson Water Quality Section P. O. Box 29535 Raleigh, NC 27626-0535�, r;7 Per our phone conversation on June 13, 1994, I am forwarding this letter as tfS3 documentation that the ABTco Siding Plant at Roaring River, North Carolina has r„or-:.T incre., ed production to 405,000,000 gross pounds of product per year. The renewal of 3 cz3n ABTco's NPDES permit number NC0005266 is under your review. ABTco requests an ? �' increase in TSS and BOD limitations in accordance with BPT effluent limitations for Wet o z� Process Hardboard Siding (S1S) to the following: Average of daily Maximum for any values for 30 consecutive Pollutant one day days BOD5 (lb) 22,747 11,873 TSS (lb) 41,388 27,296 Please let me know if these calculations reconcile with your analysis. You may reach me at (910) 696-3400 ext. 342. Thank you for considering the change in our NPDES permit renewal. Sincerely, Michael W. Blosser Manager - Quality and Technical Services ja cc: J. R. Caplinger H. E. Browder E. J. Burke Page 1 Note for Cada Sanderson From: Dave Goodrich Date: Sat, Feb 12, 1994 6:13 PM Subject: RE: Abitibi To: Carla Sanderson; Coleen Sullins; Ruth Swanek; Susan Wilson The regulation reads: In cases where effluent limits established by Paragraph (b) Ii.e., the effluent guidelines } of this Rule are not adequate to control settleable solids, the staff shall establish effluent limts for settleable solids. Such effluent -limitations for settleable solids will be applicable only when the projected average solids concentration exceeds 5.0 tnl/l and the limitations established shall he within the range of 0.1 ml/1 to 5.0 ml/l. The establishment of such limiations for any discharge. shall be approved by the Director of the Division of Environmental Management. Even though it says "projected" average solids concentrations, do we have any data regarding ACTUAL average EFFLUENT data? The way I read the regulation, we need to establish that the EFFLUENT (not the stream) is averaging settleable solids at a concentration above 5 ml/l. This is an important distinction because we may already have this effluent data and I feel certain we don't have instream settleable solids information. I agree with Carla's suggestion of weekly monitoring. This measurement is very inexpensive and would not be resource intensive as far as manpower. Also, during our visit to the Winston-Salem Region last Tuesday, they were quite concerned with the solids being put out by Abitibi (which has changed its name) and Cone Mills. I think they would back weekly monitoring 100%. As Coleen has commented, we should consult the region on the solids management plan and, in general, on the timing for changes in the permit requirements. I believe we should put in a drop -dead date for the submittal of such a plan in the special condition. The reference to the biological study would probably be better if we put it in the cover letter to the permit. If we're going to discuss it (and I think we should), how about early Monday or Wednesday morning or in the staff meeting? One last thing: Did we give them instream turbidity monitoring? I mentioned this at.the meeting with Winston-Salem folks and they thought that would be good to do. From a compliance standpoint, turbidity is easy to deal with since there is an instream standard. From: Coleen Sullins on Sat, Feb 12, 1994 5:20 PM Subject: RE: Abitibi To: Carla Sanderson Cc: Dave Goodrich; Ruth Swanek; Susan Wilson I am -of the opinion that we should require the development of a solids management plan to be submitted on a date certain for approval (I think that the region can help us set some kind of a or � time schedule on this). I think we need to further spell out the regs, and I am not sure that we want to phrase as you have, because it implies that they are required to comply with the 5mU1 limit beginning immediately. However, I think that the language can be modified just c slightly and still have the same result (improved treatment). I would also ask for regional input on the frequency of the monitoring, incase the can o rationall'function so that the � P � Y g� 2/month would not catch the problem (doubt it, but you never know) Y Settleable Solids Condition: Page 2 Instream biological assessments immediately downstream of the Abitibi outfall have documented —?—(perhaps some modification of the statement in the ESB report - and didn't it say something about the biological assessment being "fair"? Also have you discussed it further with those guys, perhaps they could help with the language from their perspective of actually seeing it in the field). In order to address the contribution of the Abitibi wastewater discharge, a solids management plan shall be developed and submitted for approval by (the region may actually have some items that they specifically are looking for in a solids management plan and may want it to be spelled out in detail in this condition. The other option is of course to have them prepare a solids management study plan to be reviewed and approved, then development of plan, then implementation). At the time of permit renewal in _1999, a limit for settleble solids may be implemented to ensure compliance with 15A NCAC 2B.0406 (d) (don't have my regs here, but this needs to be spelled out in further detail). Monitoring data will be reviewed at that time to assess the implementation of the solids management plan. I apologize for all the holes and think that it may be useful for us all to take 15 minutes to sit down and discuss it. Without having the information in front of me, I am afraid I am writing off the cuff. Coleen From: Carla Sanderson on Sat, Feb 12, 1994 4:06 PM Subject: Abitibi To: Coleen Sullins; Dave Goodrich; Ruth Swanek; Susan Wilson `\n� What do you think about this language in the permit - Set Solids (mVI) monitor weekly (or 2/month) At the time of permit renewal in _1999 a limit for settleble solids may be implemented. Monitoring data will be reviewed at that time to ensure compliance with 15A NCAC 2B.0406 (d). (Maybe this needs to be spelled out more.) �t� I Something like this ok? I think we should ask for at least weekly monitomg since they may � j/- be able to control solids if monitoring is less frequent. I think they should also know that we -amdll put a limit on them at next go - around and they will need to comply with it I would like to get this across so they don't give the song and dance about time frame to come into compliance. Maybe this will need to be worded differently in that regard. Is it possible to request them to submit a solids minimization plan sometime during the course of this permit? Please let me know what you think. Eu-D N6 I vrKd;t pkzlo yw �pGr:C(.� rit�w�rir� �o�`c� nuw plcvN. JA it Ewa l . PAGE 1 SIC CODES BETWEEN 2400 - 2499 PERMIT FACILITY N"_ • . NC0074691 INTERNATIONAL PAPER CHADBOURN �q CONTACT: ROGER PYLE SIC CODE 2411 25 N. KERR AVENUE WILMINGTON NC 28405 TELEPHONE: 919 / 392 - 6222 NCO023604 THOMASVILLE FURNITURE -LUMBER 62.1CONTACT: SHERRY STOOKEY SIC CODE 2421 P.O. BOX 339 THOMASVILLE NC 27361 TELEPHONE: 919 / 472 - 4000 NCO 39624 GEORGIA PACIFIC-ENFIELD 9�S}�14 LI CONTACT: LESLIE L.FILBEY SIC CODE 2421 P. 0. BOX 105603 ATLANTA GA 30348 TELEPHONE: 404 / 521 - 4000 NCO047007 ANS LUMBER COMPANY, INC. CONTACT: CAR, MAYES SIC CODE 2421 ��-f- P.O. BOX 25 WAVERLY 23890 TELEPHONE: 804 / 834�-�, 2831 NCO072168 GEOR'NAPACIFIC-WHITEVILLE/TBR �9 CONTACT: RICHARD H.`BYRD SIC CODE 2421 240 STONERIDGE DR.,SUITE 308 COLUMBIA SC 29210 TELEPHONE: 803 / 254 - 424 fy �� y NCO073229 WEYERHAEUSER, AYDEN CONTACT: J. D. PIERCE SIC CODE 2421 P.O. BOX 280 AYDEN NC 28513 TELEPHONE: 919 / 746 - 7200 NCO076724 COASTAL LUMBER CO./KINSTON �V CONTACT: C.J.BRYAN,DIR.HU.RES SIC CODE 2421 PO BOX 829 W TSS T`l 13 tota QI Js NO 3o) 45 Eb"ll 30145 C or& No ATE No IQ ELDON NC 27890 TELEPHONE: 919 / 536 - 4211 NO *bAT NC' C 8913 MACKEYS FERRY SAWMILL, INC. �C�SoOO�1 CONTAC W. D. HARRIS SIC CODE 2421 ROUTE 3, B 198 ROPER NC 27970 TELEPHONE: 919 / 3 - 2950 m No IVU No . 1, , Z C on', . 1) .2 E orl . PAGE 2 SIC CODES BETWEEN 2400 - 2499 PERMIT FACILITY I55-oo53o SS 6064S' NC0080519 LAMPE & MALPHRUS LUMBER CO. CONTACT: JAMES MALPHRUS SIC CODE 2421 210 NORTH LOTH STREET % j Q SMITHFIELD NC 27577 �- TELEPHONE: 919 / 934 - 6152 A IO bATA _ \ �O/n, r-.,,nn V`(, NC 6391 EDINBURG HARDWOOD LUMBER CO. CONTA LEON C. THOMPSON SIC CODE 2426 (�:C�jSI>71�1SP. 0. BO 9 WASHINGTON NC 27889 TELEPHONE: 919 / 758 - 7460 NC0075 LADD FURNITURE,INC/LEA LUMBER CONTACT: GOODWIN SIC CODE 2431 I,,,J 412 HOGGARD M ROAD WINDSOR NC 27983 TELEPHONE: 919 / 94 - 3151 NC0076180 JELD-WEN FIBER OF N.CAROLINA RS,CORP. VP SIC CODE 2431 '2 �2 I� ROUTEC4,BOXTAN 1190 J MARION NC 28752 �, TELEPHONE: 704 / 724 - 9511 NC0003476 TION �SKC lc( Scpl(Do CONTACT: M.J.SIC CODE 2434 PO BOX 310 <-Oil TARBORO NC86 TELEPHONE: 919 / 82 ,NC0007561 TRIANGLE PACIFIC CORP/IXL DIV. SIC CODE 2434 30) )Z 14 12 8 TOXEYMIKE ROADSHOTWELL NJ ELIZABETH CITY NC 27909 TELEPHONE: 919 / 330 - 5541 NC0001791 YPSO PANEL COMPANY CONTACT: E. CONAL AR AN SIC CODE 2435 // J(/C 014P. 0. BOX 407 ^� CALYPSO NC 25 TELEPHONE: 919 / 658 - 25 NC00J66.555 GENWOVE U.S. LTD. CONTACT: RUDO F CESARZ SIC CODE 2435 P.O. BOX 310 -1 ` // NV A)o INDIAN TRAIL NC 28079 TELEPHONE: 704 / 821 - 7628 . PAGE 3 SIC CODES BETWEEN 2400 - 2499 PERMIT FACILITY 155 - 00530 NC00�48_42 COLUMBIA CAROLINA CORP 6 CONTACT: LARRY K. EVANS SIC CODE 2435 T 1 -�3 P.O. BOX 1148 N V OLD FORT NC 28762 TELEPHONE: 704 / 724 - 4113 N o bT-A NC0005592 THOMASVILLE FURNITURE INDUST CONTACT: SHE STOOKEY SIC CODE 2436 VCy OCdIZ315 ELIZABETH SIRE NW LENOIR NC 28645 TELEPHONE: 704 / 754 - 1 NC0005801 GEORGIA PACIFIC-WHITEVILLE/PLY CONTACT: RICHARD H BYRD SIC CODE 2436 q lyfl(p 240 STONERIDGE DRIVE SUITE 308 COLUMBIA SC 29210 3o) 4rC&,w TELEPHONE: 919 / 642 - 5041 NC0040711 WEYERHAEUSER, MONCURE CONTACT: JOSEPH W. KLOEKER SIC CODE 243.6 /(p 14 K'j P.O. BOX 290 02 MONCURE NC 27559 TELEPHONE: 919 / 542 - 2128 n^II 1VO NC0060861 HOMASVILLE FURN.-SAWMILLS PLT \ J ��G o2zoCONTACT: SHERRY STOOKEY SIC CODE 2436 ��ii P.O. BOX 339 THOMASVILLE NC 27360 TELEPHONE: 919 / 476 - 4 NC0006904 ORGIA PACIFIC-HERTFORD CONTACT: STANL K. RICKER SIC CODE 2449 711 E. VANCE STREE MURFREESBORO NC 27855 TELEPHONE: 919 / 398 - 4121 NC0047104 B. ARANT, INC. CONTACT: JOSE BLANCHARD P.O. BOX 1429 SIC CODE 2491 NEW BERN NC 28563 v TELEPHONE: 919 / 633 - 5020 NC00792 GENERAL WOOD PRESERVING CO.INC / CONTACT: L A. BOATRIGHT SIC CODE 2491 P. O.BOX 370 LELAND NC 28451 TELEPHONE: 919 / 3 - 3131 SS - oosq!;' .1, .z- rJ o ;�iar • I ) . 2- C, o lly PAGE 4 SIC CODES BETWEEN 2400 - 2499 PERMIT FACILITY NC0006823 OMPONENTS CONCEPTS,INC. CONTACT: THOMA MORGENSEN SIC CODE 2493 000 MASON WAY -PO BO 59 '7 THOMASVILLE NC 27360 TELEPHONE: 919 / 475 - 331 NC0005266 ABITIBI-PRICE CORPORATION CONTACT: ERICH BURKE SIC CODE 2499 P.O. BOX 98 ROARING RIVER NC 28669 - `i TELEPHONE: 919 / 696 2751 DSGKFIND/SCC/ONLINE 1 ljs-ooS3C� I SS- OO$c.K""' / 21 I�q 32 c�� Iva E- orA� WHOLE EFFLUENT TOXICITY TESTING 01SELF-MONITORING SUMMARY) FBi.Oct 15, 1993 +- nn A(W.. Sep fRT Nnv •ACIIJ t• a •.nr ..- .... ... .. .. - _- FAIL — FAIL — — FAIL A9. CARTER. INC. PERM CHR LIM: 0% FAIL FAIL — FAIL — — FAIL — — NCOD6383S OeBin:2/193 Frtcutio,y: Q PIP A JAN APR JUL OCT N..Comp:SPIQIE N FAIL — — FAIL FAIL FAIL FAR - FAIL Cnumy:GASTON Region: MRO Subbuin: CI1337 J01 FAIL +N — FAIL FAIL FAIL FAIL FAIL FAIL FAIL FAIL FAIL SPem.l FAIL FAIL FAIL FAIL FAIL,PASS FAIL FAIL FAIL PF: 0.022 7Q100.69 IWC(%):4.7 Omer. 0 FAIL FAIL Ill FAIL PENUNG(s) PASS PASS FAIL ABTun, INC. PERM AC LIM: 26898 Y 89 — — (P30) — — NOW — Ni — IA YA NONE >90' — — NCODD52M Do&: I LOOM Frtque«y: Q A JAN APR JUL OCT N.Comp:SNGLE N NONE — — >Bo — — — — Coumy:Wn9P5 Regim:WSRO Subbuin:YADOI 91 >N' — — 25.8' Am. — NONP — — — >t99• LATE 2A.06' 76.95' PF:1.0 5p.6.1 62 44.65' 72.36' — >100' — — >100' _ 7Q102280 IWC(%):0675 tlmm 93 53.08' 35.36' 21.02- 50.0' 21.02' W.95' >1W r. MANCE OIL CO. PERM CHR LIM: 99%(GRAD) S9 — —WT/313 Ocgin: l/890 Fnymmy: Q PAr A MAR JUN SEP DEC NmComp: 90 Nun(YALAMANCE H — — PASS — — FAIL Region: WSRO Subbmin:CPM2 N 91 — PASS Ni — — FAIL FAIL FAIL PASS — — PASS 6peci.l 92 FAIL FAIL FAIL FAIL FAIL :O.OD9 1000 IWC(%)1000 Ordw B3 — — PASS — — FAIL M Nl ALREMAR(E W Wlp PERM CHR LIM: 90% 60 FAIL PASS? Ni bt FAR? M bt FAIL FAIL FAIL FAIL FAIL NCO0242U Be&! I I/L92 Fmquxy: Q POP A MAR JUN SEP DEC NonComp:SNGLE N FAIL FAIL FAIL FAIL — PASS FAIL PASS PASS FAIL PASS LATE PASS b( FAIL Counly:STANLY Regius: MRO Suhbmn: YAD13 91 PISS PASS PASS FAIL PASS FAIL PASS FAIL PASS FAIL PASS PASS PF: 16.00 Speci.l 92 PASS PASS N3 — — PASS 7QIO 160 IWC(%)9392 Oulu'. 0 — — PASS — — FAIL PASS — LATE ALCOA-002 PERM CHR LIW 16% W — — — — — — — — s PASS PASS — — — bt bt NC0004308rW2 Ik w:10/992 Flcgsmoy: Q P/F A MAR JUN SEP DEC NonComp: 90 — — PASS — — PASS — — PASS — — — PASS County: STANLY Region: MRO Subl uiv: YAD06 In PASS — PASS(s) — — PASS(n) PASS — _ FALL PASS,PASS — FALL PF: NA Speci.l Ih4e a— N PASS — — PASS PASS — — — — FAIL PASS — PASS 7Q10: NA IWC(%):NA A-005 PERM:CHR LIM 9096 (GRAB) (DURING PHASE ID -SEE C(DO/308N05 Regis: 10992 Frequency: Q P/F A MAR JUN SEP DEC N..Comp:SI NGIEnty:STANLY Region: MRO Subbuin: YARN R 91NA Speci.l00.0 — 47.2• IWC(%):I00.0 adee 9g — — — — — A-052 PERM CUR LIM: 16% BD — — — — PASS — — — PASS PASS _0D8308NI2 0egin:7)1/89 Pmlueney: Q PIP A MAR JUN SEP DEC N.Comp: 90 — — PASS — — M,F PASS PASS PASS — — PASS m,5TANLY Region: MRO Subuin: YAI" N 91 FAL PASS FAIL(.) FAIL PASS PASS — FAIL PASS,PASS — PASS NASPeci.l ONer 92 — 99 — — — PASS PASS — — — — FAIL PASS PASS 0 NA IWC(%) NA AIJXANDl9l MIILI'WWIP NiRM CHR IAM: 11% V 0 FAIL— — N3 PASS— PASS PASS — — PASS PASS N00020320 Regis:VI91 Fsq-"r Q P/F A FU MAY AUG NOV N—Co: mp 90 PASS — — PASS — — NH PASS — PASS — CoungAUfIIFRIORD Region: ARO Subhuln:CMOZ 91 PASS — — hgl — PASS — — FAIL PASS — PASS — PF:0.20 Speei.l Onkr 112 — 0 — PASS FAIL — PASS — — PASS — _ PASS 7QM 113 DVC(%)2152 ALPHA CELLULOSE PERM CUR LIM:5.0% Y w LATE — — PASS — — N3 PASS PASS — — PASS LATE PASS — NC000S.T21 Doti.: UTA)3 I LW.y:Q PN A Iq•3IMAYAUGNOV NonCm,SNGI,U W PASS — — PASS — — LATE PASS PASS— — Counly:ROEFSON bb Rcgim: FRO Suuin: LUM51 91 NAPASS — — PASS w — PASS PASS — PASS PF:A.O Speci.l ONm 92 — 93 — PASS FAIL — PASS — — PASS — FAIL PASS 7Q10 IAO JWC(%)173 AMERADA HISS (GR@ISBORO) PURM:AS Hµ AC MONT EPIS— NCO069256 0cgin:3/ISM9 Fruv ,: 50W) N.Csmp: Counly:GUII10RD Region:WSRO SuNuio:CPF08 91 — — >100 — _ NONEIT: Sped.1 @ — — _• — — 7QI00W IWC(%)NA Orde: — — — — — — 02con.ucurlvr Judor.=.i6nifcnm mwronrplinm< Y P. 1989 D.tu Avnilnhlo LFAJNU: PERM=Pemut Requirement IEf=Adminis9zovel,0,,r-Tuget Plequen"= Monimring fequcney: Q- Quart M-MonIMY: BM- OimonWY;SA- SemiannwllY:A-Mnud1Y:OWfY Only when ditchuginB:U- Diuontinmd monimringrNuirtmem;l5-Conducw8+n pcn m Oeairt=Pim n.mlh rtwirtd 7Q10=Ra<iving s0c.m low Row eriurion (eG) A=qquuterly monitoring ircteueamrnanWyupo6.ingle failurt Manth.that N.tingmu(occur-.X.IAN.APRJUL.OLT NwComp= Curmnl Compliance Requirtrnem IMr=P<rmitwdll. (MGD) IWC%=InNrtm aoecorKerrtruim PAr= Pn.IFul chic tut AC -Acton CIIR=Chronic I1n.N•w1•wL14Br=IMiwn+w:>Ceo,>Iw+bun.n:nmMv.iA.briinr,: PLV.Cbn vnhra'-M•uolimnfnwrA rrnrnlnveahinlw.l rvxn.•nnwi•w; xllhrf,n rd by lNMAa Tn Gwn:N-Ond ma %HI�OHI'.I•wnum rx<•R.I Rqn=ung N•..... --- = IAu. rn. mprrwJ; NR - Nut rgws•J: ( I 14gnu hrg n1 Oruos-r r r Prilily Anirby Swm: I hw+nro, N -Newly Iuue•Il I'n.• n.nn. q; l l -Ante 1wr n•..Ibrlwging; l M•xn Jw. uvuildda (br a>xuh ....... .o•m b G+2 ► i 2 Z 5o YADKN.TXT �ADVIAI R. Ar Mwy Zi Tame °G 90/01/23 1110 0 8 90/04/17 1050 0 15 90/07/11 1035 0 25 90/10/09 1100 0 20 91 /01 / 15 1200 0 8 91/04/10 1045 0 17 91/07/15 1125 0 24 91/10/16 1105 0 14 92/01/30 1140 0 9 92/04/30 1120 0 16 92/07/07 1015 0 22 92/10/14 1230 0 17 93/01/27 1200 0 7 93/04/01 1145 0 14 93/07/06 1145 0 26 PO 90/01/23 1110 0 10.6 90/04/ 17 1050 0 9.2 90/07/11 1035 0 7.2 90/ 10/09 1100 0 8.2 91/01/15 1200 0 11 91 /04/ 10 1045 0 8.2 91/07/15 1125 0 7.4 91/10/16 1105 0 8.8 92/01/30 1140 0 9.4 92/04/30 1120 0 8.6 92/07/07 1015 0 7.2 92/10/14 1230 0 9.4 93/01/27 1200 0 12 93/04/01 1145 0 9.8 93/07/06 1145 0 7.4 (30P- It 87/02/05 1015 0 1 87/04/14 1315 0 0.7 87/07/09 1120 0 3 87/10/06 1220 0 1.6 88/01/19 1130 0 4.1 88/04/14 1200 0 2 88/07/07 1130 0 1.5 88/10/12 1.145 0 1.7 89/01 / 19 1105 0 3.2 89/04/ 13 1030 0 1.6 89/07/18 1110 0 ,0.7 89/10/23 1120 0 1.3 90/01/23 1110 0 15 90/04/ 17 1050 0 1.2 90/07/11 1035 0 1.3 90/ 10/09 1100 01 2.8 91 /01 / 15 1 1200 01 1.6 Page 1 YADKN.TXT 91/04/10 1045 0 2 91/07/15 1125 0 2.1 91/10/16 1105 0 1.8 92/01/30 1140 0 2.4 92/04/30 1120 0 2 92/07/07 1015 0 1.2 92/10/14 1230 0 1.6 93/01/27 1200 0 2.5 93/04/01 1145 0 1.8 93/07/06 1145 0 1..8 T55 ,Q� 90/01/23 1110 0 15 90/04/17 1050 0 17 90/07/11 1035 0 25 90/10/09 1100 0 16 91/01/15 1200 0 16 91/04/10 1045 0 60 91/07/15 1125 0 26 91/10/16 1105 0 19 92/01/30 1140 0 10 92/04/30 1120 0 38 92/07/07 1015 0 34 92/10/14 1230 0 23 93/01/27 1200 0 35. 93/04/01 1145 0 50 93/07/06 1145 0 28 RUAGIDI Ilt 90/01/23 1110 0 8.7 90/04/17 1050 0 12 90/07/11 1035 0 16 90/10/09 1100 0 11 91/01/15 1200 0 12 91/04/10 1045 0 31 91/07/15 1125 0 20 91/10/16 1105 0 12 92/01/30 1140 0 7.1 92/04/30 1120 0 23 92/07/07 1015 0 20 92/10/14 1230 0 17 93/01/27 1200 0 17 93/04/01 1145 0 26 93/07/06 1145 0 18 TO -TA L-5a Dyelli 90/01/23 1110 0 52 90/04/17 1050 0 60 90/07/11 1035 0 83 90/10/09 1100 0 70 91/01/15 1200 0 70 91/04/10 1 10451 Ol 86 Page 2 WIO.► U0,41 F 91/07/15 1125 0 76 91/10/16 1105 0 68 92/01/30 1140 0 55 92/04/30 1120 0 85 92/07/07 1015 0 87 92/10/14 1230 0 69 93/01/27 1200 0 84 93/04/01 1145 0 87 93/07/06 1145 0 65 90/01/23 1300 0 9 90/02/12 1100 0 10 90/03/12 1115 0 . 13 90/04/17 1235 0 15 90/05/09 1045 0 16 90/06/12 1040 0 19 90/07/11 1235 0 25 90/08/07 1040 0 23 90/09/11 1030 0 23 90/10/09 1250 0 21 90/11/08 1045 0 12 90/12/05 1130 0 11 91/01/15 1345 0 9 91/04/10 1240 0 17 91/05/08 1120 0 17 91/06/11 1130 0 20 91/07/15 1255 0 23 91/08/08 1045 0 25 91/09/05 1125 0 23 91/10/16 1240 0 16 91/11/13 1230 0 12 91/12/05 1205 0 12 92/01/30 1330 0 9 92/02/11 1015 0 7 92/03/17 1100 0 9 92/04/06 1120 0 11 92/05/06 1015 0 14 92/06/03 1035 0 25 92/07/28 1045 0 22 92/08/10 945 0 23 92/09/09 1230 0 24 92/10/19 1130 0 14 92/11/09 1230 0 13 92/12/02 1230 0 11 93/01/28 1145 0 8 93/02/09 1200 0 7 93/03/08 1230 0 10 93/04/07 1150 0 12 93/05/05 12151 01 19 OZIIZOOC) lkr lql j R, AT WII.I�E560R� Page 3 YADKN.TXT 93/06/07 1130 0 21 93/07/12 1045 0' 25 93/08/09 1110 0 24 93/09/09 1145 0 24 ENTER PA RM CODE " NEXT STATION", O PARAMETI R MIN BEG #NAME? N D-DATE 300 DO MG/L 6.4 69/ 07/09 9 3 /09/09 Do 14 90/01 /23 1300 0 11.2 90/02/12 1100 0 10.8 90/03/12 1115 0 10.6 90/04/17 1235 0 10.2 90/05/09 1045 0 9.2 90/06/12 1040 0 8.6 90/07/11 1235 0 7.8 90/08/07 1040 0 7.4 90/09/ 11 1030 0 7.8 90/ 10/09 1250 0 8.8 90/ 11 /08 1045 0 9.8 90/12/05 1130 0 10.4 91 /01 / 15 1345 0 10.6 91 /04/ 10 1240 0 9.6 91 /05/08 1120 0 8.4 91 /06/ 11 1130 0 8.4 91/07/15 1255 0 7.4 91 /08/08 1045 0 6.8 91 /09/05 1125 0 7.6 91 / 10/ 16 1240 0 8.4 9.1/11/13 1230 0 9.8 91 / 12/05 1205 0 9.2 92/01 /30 1330 0 9.6 92/02/11 1015 0 10 92/03/17 1100 0 9.4 92/04/06 1120 0 9.6 92/05/06 1015 0 8.6 92/06/03 1035 0 8.4 92/07/28 1045 0 8.5 92/08/10 945 0 7.4 92/09/09 1230 0 7.4 92/10/19 1130 0 8.8 92/ 11 /09 1230 0 10.2 92/12/02 1230 0 10.8 93/01/28 1145 0 12.2 93/02/09 1200 0 12.4 93/03/08 1 1230 0 11.4 93/04/07 1 11501 01 11 Page 4 YADKN.TXT 93/05/05 1215 0 10.8 93/06/07 1130 0 9 93/07/12 1045 0 7.6 93/08/09 1110 0 7.6 93/09/09 1145 0 7.9 T55 90/01/23 1300 0 6 90/02/12 1100 0 22 90/03/12 1115 0 45 90/04/17 1235 0 9 90/05/09 1045 0 15 90/06/12 1040 0 14 90/07/11 1235 0 15 90/08/07 1040 0 45 90/09/11 1030 0 18 90/10/09 1250 0 16 90/11/08 1045 0 9 - 90/12/05 1130 0 7 91/01/15 1345 0 14 91/04/10 1240 0 16 91/05/08 1120 0 16 91/06/11 1130 0 13 91/07/15 1255 0 20 91/08/08 1045 0 20 91/09/05 1125 0 10 91/10/16 1240 0 7 91/11/13 1230 0 11 91/12/05 1205 0 11 92/01/30 1330 0 2 92/02/11 1015 0 4 92/03/17 1100 0 15 92/04/06 1120 0 7 92/05/06 1015 0 10 92/06/03 1035 0 12 92/07/28 1045 0 20 92/08/10 945 0 24 92/09/09 1230 0 13 92/10/19 1130 0 6 92/11/09 1230 0 11 92/12/02 1230 0 12 93/01/28 1145 0 20 93/02/09 1200 ' 0 8 93/03/08 1230 0 14 93/04/07 1150 0 13 93/05/05 1215 0 22 93/06/07 1130 0 12 93/07/12 1045 0 13 93/08/09 1110 0 10 93/09/09 1 1145 Ol 6 Page 5 YADKN.TXT 90/01 /23 1300 0 7.2 90/04/17 1235 0 11 90/07/11 1235 0 18 90/10/09 1250 0 19 91/01/15 1345 0 12 91/04/10 1240 0 17 91/07/15 1255 0 25 91/10/16 1240 0 12 92/01 /30 1330 0 5.4 92/04/06 1120 0 6.2 92/06/03 1035 0 18' 92/07/28 1045 0 15 92/10/19 1130 0 12 93/01/28 1145 0 16 93/04/07 1150 0 19 93/07/12 1045 0 17 T A L- 5a I 90/01/23 1300 0 41 90/02/12 1100 0 51 90/03/12 1115 0 84 90/04/17 1235 0 46 90/05/09 1045 0 36 90/06/12 1040 0 47 90/07/11 1235 0 64 90/08/07 1040 0 100 90/09/11 1030 0 75 90/10/09 1250 0 76_ 90/11/08 1045 0 42 90/12/05 1130 0 40 91/01/15 1345 0 68 91/04/10 1240 0 42 91/05/08 1120 0 75 91/06/11 1130 0 48 91/07/15 1255 0 74 91/08/08 1045 0 92 91/09/05 1125 0 56 91/10/16 1240 0 58 91/11/13 1230 0 63 91/12/05 1205 0 62 92/01/30 1330 0 46 92/02/11 1015 0 34 92/03/17 1100 0 69 92/04/06 1120 0 54 92/05/06 1015 0 81 92/06/03 1035 0 73 92/07/28 1045 0 51 92/08/10 945 01 60 92/09/09 12301 01 60 Page 6 r 16.► ►.1 92/10/19 1130 0 48 92/11/09 1230 0 54 92/12/02 1230 0 58 93/01/28 1145 0 65 93/02/09 1200 0 48 93/03/08 1230 0 61 93/04/07 1150 0 62 93/05/05 1215 0 60 93/06/07 1130 0 62 93/07/12 1045 0 61 93/08/09 1110 0 48 93/09/09 1145 0 46 Page 7 cc: Permits and Engineering Technical Support Branch County Health Dept. Central Files WSRO SOC PRIORITY PROJECT: Yes No X If Yes, SOC No. _ To: Permits and Engineering Unit Water Quality Section Attention: Susan Wilson-+''--- M V it Date: October 21, 1993 NPDES STAFF REPORT AND RECOMMENDATION 'v co County Wilkes rn = Permit No. NC0005266 PART I - GENERAL INFORMATION 1. Facility and Address: ABT Company, Inc. P. O. Box 98 Roaring River, N.C. 28669 2. Date of Investigation 930913 3. Report Prepared by: David Russell, WSRO 4. Persons Contacted and Telephone Number: Erich Burke (919) 696-2751 5. Directions to Site: From Elkin travel Hwy 268 towards N. Wilkesboro approximately 1 1/2 miles after crossing the Roaring River. Turn left on SR 2329. The plant is at the end of the road. 6. Discharge Points(s), List for all discharge points: Latitude: 360 11' 38" Longitude: 810 01' 5911 U.S.G.S. Quad No. C14NE U.S.G.S. Quad Name Roaring River 7. Site size and expansion area consistent with application ? X Yes _ No If No, explain: 8. Topography (relationship to flood plain included): The WWTP is located above the flood plain. 9. Location of nearest dwelling: None within 1000 feet of WWTP. 10. Receiving stream or affected surface waters: Yadkin River a. Classification C b. River Basin and Subbasin No.: YAD 01 C. Describe receiving stream features and pertinent downstream uses: The Yadkin River flows through agricultural areas downstream of the discharge for .approximately 8-10 miles before reaching the Town of Elkin. Part II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1® a. Volume of Wastewater to be permitted: 1.0 MGD (Ultimate Design Capacity) b. What is the current permitted capacity of the Waste Water Treatment facility? 1.0 mgd C. Actual treatment capacity of the current facility (current design capacity)? 1.0 mgd (Based on categorical standards) d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years. e. Please provide a description of existing or substantially constructed wastewater treatment facilities; Screening, primary clarifier, aeration basins, clarifier, DAF unit, sludge thickener; sludge belt press, flow measurement f. Please provide a description of proposed wastewater treatment facilities. None known. g. Possible toxic impacts to surface waters: h. Pretreatment Program (POTWs only): in development approved should be required not needed 2. Residuals handling and utilization/disposal scheme: WQ a. If residuals are being land applied, please specify DEM Permit No. WO000461. Residuals Contractor NA Telephone No. NPDES Permit Staff Report Version 10/92 Page 2 b. Residuals stabilization: PSRP X PFRP ` Other c . Landfill: d. Other disposal/utilization scheme (Specify): 3. Treatment plant classification (attach completed rating sheet). Rating sheet attached - Class IV 4. SIC Code(s): 2493, 4952 Primary 02 Secondary 16 18 Main Treatment Unit Code:.0 5 0 3 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved. (municipals only)? 2. Special monitoring or limitations (including toxicity) requests: 3. Important SOC, JOC or Compliance Schedule dates: ,_(Please indicate) Date Submission of Plans and Specifications _ Begin Construction Complete Construction 4. Alternative Analysis Evaluation: Has the facility evaluated all of the non -discharge options available. Please provide regional perspective for each option evaluated. 1 mgd flow - no other disposal options available. Spray Irrigation: NA Connection to Regional Sewer System: NA Subsurface: NA Other disposal options: 5. Other Special Items: NPDES Permit Staff Report Version 10/92 Page 3 PART IV - EVALUATION AND RECOMMENDATIONS This facility manufacturers exterior hardboard siding. The treated effluent is often high in BOD and TSS. The present permit allows a daily max. of 17641 lbs. of BOD and 32097 lbs of TSS. The effluent has been observed to contain 25% settleable solids and still meet limits for BOD and TSS. The existing permit's limits allow the company to use the receiving stream as a dump. The daily maximum limit for TSS allows 16 tons of solids to be discharged to the river. With such a limit there is no incentive for the company to hold solids in the treatment system. Solids not discharged must be treated and land applied within the guidelines of the land application permit, and this costs the company money. All other dischargers into the river must meet much more stringent limits. The dischargers into the Yadkin River are not playing on a level playing field. DEM has taken enforcement action against dischargers for violations of limits that equalled less than a pound or two of BOD or TSS. While I cannot recommend that the permit not be issued, I feel the river and the citizens downstream would appreciate tighter limits being imposed to better protect water quality. Signature of report preparer /e.L Water Quality Regional Supervisor �CQ 007-0 Date NPDES Permit Staff Report Version 10/92 Page 4 If ir•7't F�c :I '-F I lr-c 1 ._ F:" U is € 1= _: C C A RUARING RIVER, NC WASTEWATER 7-REATMENT SYSTEM jorA44 LAGOON NUMBER 1 10-50HP aerators 6-75HP aerators] ��3i;- WASi4 0. 06-75,,ja SECONDARY CLARIFIER sludge flow meter NUMBER 2— aerators flow meter I LLECTION BOX flow meter 1 YADKIN RIVER MILL flo;--j meter low meter ISSOLVED AIR F sl BLENDED SL TION UNIT flow meter ARY THICKENER SLUDGE DEWATERING MACHINE sludge 1 LAND APPLICATION 1 'IFIER polymer Name of Plant: 6-r c0 Owner or Contact Person: F—Acc Mailing Address:__ P 0. 90)e n1 �SI�G 9 County: Lj,'jh5 Telephone: 96-- ;?7S/ NPDES Permit No. NCOOo S2-lair Nondisc. Per. No. Issue Date:_ 5 yd 4 0l Expiration Date: Existing Facility_✓ New Facility Rated By:._ZA rr4 Date: - G- Qv)pueg10 11 -93) Reviewed (Train. & Cert.) Reg. Office Reviewed (Train. & Cert.) Central Office ORC_ ,'2i?c feodlt.e,cs Grade �- Plant Class: (circle one) 1 II III Total Points 69? ITEM POINTS (5) SECONDARY TREATMENT UNITS (1) Industrial Pretreatment Units and/or (a) Carbonaceous Stage Industrial Pretreatment Program (i)Aerelion - High Purity Oxygen System ...... 20 (see definition No. 33) 4 Diffused Air System ........... 10 (2) DESIGN FLOWOFPLANTINGPD Mechanical Air System (fixed, (not applicable to non -contaminated cooling waters, sludge floating or rotor) .............. .E handling facilities for water purification plants, totally Separate Sludge Reaeralion .....(i closed cycle systems (def. No. 11). and facilities i) Trickling Filter consisting only of Item (4) (d) or Items (4) (d) and (11) (d)) High Rate ................... 7 0 -- 20.000.......................... 1 Standard Rate............... 5 20.001 .. 50,000.......................... 2 Packed Tower............... 5 50,001 -- 100,000.... . . . .. . . . . . 3 (iii) Biological Aerated Filter or Aerated 100.001 •- 250,000 .......................... 4 Biological Filler ...................... 1 0 250.001 -- 5oo,000.......................... 500,001 5 (iv) Aerated lagoons..................... 10 •-1,000.000 .......................... 1,000,001 -- 2,000,000 ........................ 1 T (v) Rolaling Biological Contactors .......... 10 2,000,001 (and up) - rate 1 point additional for each (vi) Sand Filters - 200,000 gpd capacity up to a maximum of 30 intermittent biological ..... 2 Design Flow (gpd) / 000,000 recirculating biological ..... 3 (3) PRELIMINARY UNITS (see dehnrti n no. 32) (vii) Stabilization Lagoons ................... (a) Bar Screens (viii)Claritier .............. ................................ or 1 ................ (Ix) Single stage system for combined (b) Mechanical Screens, Static Screens or carbonaceous removal of BOD and Comminuting Devices ........ © nitrogenous removal by nitrification (c) Grit Removal ............................... 1 (see def. No. 12) (Points for this item or have to be in addition to items (5) (a) (d) Mechanical or Aerated Grit Removal ........... 2 (i) through (5) (a) (vii] .............. B (e) Flow Measuring Device ....................... 1 (x) Nutrient additions to enhance SOD at removal ............................... 5 (f) Instrumented Flow Measurement .............. (xi) Biological Culture (-Super Bugs') addition (g) Preaeration ................ "" ......."' 2 to enhance organic compound removal ..... 3 (b) Nitrogenous Stage (h) Influent Flow -Equalization ................... 2 () Aeration - High Purity Oxygen System ... 20 (i) Grease or Oil Separators - GravityDiffused i � l.. . . . . 2 Air System ........ . 10 Mechanical.......... 3 Mechanical Air System (fixed, Dissolved Air Flotation. B floating, or rotor) ...... B (j) Prechlorination .............................. 5 Separate Sludge Reaeralion ..... 3 (ii) Trickling Filler - (4) PRIMARY TREATMENT UNITS High Rate .............. 7 (a) Septic Tank (see definition no. 43) .. 2 Standard Rate ....... ... 5 (b) Imhoff Tank .................................. 5 Packed Tower............ 5 (c) Primary Clarifiers .............. . . © (iii) Biological Aerated Filter or Aerated (d) Settling Ponds or Settling Tanks for Inorganic or Inorganic Biological Filler ......................... 10 Non -toxic Materials (sludge handling facilities (iv) Rolaling Biological Contactors ............ 10 for water purification plants, sand, gravel, (v) Sand Filter - stone, and other mining operations except intermittent biological ........ 2 recreational activities such as gem or gold recirculating biological ........ 3 mining) (vi) Clarifier .......................... 5 '6) TERTIARY OR ADVANCED TREATMENT UNIT (a) Activated Carbons Beds - (10) CHEMICAL ADDITION SYSTEM (S) (See definition No. 5) without carbon regeneration ................... 5 (riot applicable to chemical additions ,:;led a s item . w' with carbon regeneration .................... 15 (3) (j). (5) (a) (xi). (6) (a), (G) (b), (i) (b), (/) (e), (b) Powdered or Granular Activated Carbon Feed - (y) (al, (9) (b), or (9) (c) 5 points each.: List: without carbon regeneration ................. 5 • . • ... with carbon regeneration .................:. C Air Stripping c ---------- ------ . 5 .(d) Denitrification Process (separate process) (e) Electrodialysis .............................. 5 (() Foam Separation ...................... (11; MISCt_LLANL'-OU�: UNITS ...... e Ion Exchange _ _ ... • • ..... _ _ (J) - • . • • • • • • • • • • • (a) Holdi.,g floral s, Holding Tanks or Setting Ponds . i (h} Land Application o! Treated for Organic or Toxic Materials including wasles (see definition no. 22b} (not applicable for applicEffluenable from mining operations containing nitrogen and/or sand, gravel, clone and other similar mining phosphorous compounds in amounts significantly operations) � greater titan is common for domestic wastewater q .......... 4 r on agriculturally managed sites e def. (No.) g y 4 (... (b) Effluent Flow Equalization (not 'applicable to storage 10 basins which are inherent in land application systems). 2 • (:i) by highratetr.filtratic;, a;, nc�,-aGrtculwraiiy (c) Stage Discharge f,^Ot :,poll,^.,hlg tr: g{n{��r• ��cit�c managed sites (includes rotary dislributorc inherent in land application systems ........................................ 5 and similar fixed nozzle systems) ........ 4 (d) Pumps.........: ........................... .......... .............................................._...-. 3O ="' (iii) by subsurface disposal (includes low pressure e Stand-ByPower Supply () pp y 3 pipe systems and gravity systems except at (f) Thermal Pollution Control Device: ............................................ 2 plants consisting of septic lank and nitrifica- tion lines only) ....................:........ 4 _ u W Wcroseens ........................... . ..... . 5 TOTAL POINTS S _ -- (j} Phosphorus Remo -/al by Biological Processes CLASSIFICATION (See def. No. 26) .......... . ................. 20 (k) Polishing Ponds - wilhoul aeration :...... 2 Class 1................................... 5 - == Points with aeration ........... 5 (1) Post Aeration - cascade .............. 0 Class II ............................................ 26. 50 Points Class III........... diffused or mechanical ... 5 ............................................... 51- 65 Points Class IV ........................................................ 66- Up Points (m) Reverse Osmosis ........ . .............:........ 5 (n) Sand or Mixed -Media Filters - low rate ........... 2 Facilities having a rating of one through four points, inclusive, high rate .......... 5 do not require a certified operator. Classification of all other (o) Treatment processes for removal of metal or facilities requires a comparable grade operator in responsible cyanide .................................... 15 charge. (p) Treatment processes for removal of toxic materials other than metal or cyanide .:....... i 5 Facilities having an activated sludge process will be assigned a minimum classification of Class 11. SLUDGE TREATMENT (a) Sludge Digestion Tank - Heated.. 10 Facilities having treatment processes for the removal of metal Aerobic ............... 5 or cyanide will be assigned a minimum classification of Class it. Unheated . . . ... . . ..... 3 (b) Sludge Stabilization (chemical or thermal) .... . 5 Facilities having treatment processes for, the biological removal (c) Sludge Drying Beds - Gravity , .... , .... •, • . _ • . 2 of phosphorus will be assigned gnea minimum .classification of. Class Vacuum Assisted ....... 5 Ili ......... (d) Sludge E ondition r (c _ .. cal or thermal) (e) Sludge Conditioner (chemical or thermal) .. _ ..... 6 In -plant processes and related control equipment which are an (f) Sludge Thickener (gravity) ...................... 5 integral part of industrial production shall not be considered waste (g) Dissolved Air Flotation Unit treatment. Likewise, discharges o! wastewater from residences (not applicable to a unit rates as (3) (i) ......... �ei having a design, flew of 1.000 god or less, sihal! no! be subject to rating. (h) Sludge Gas U!ilizc:for, (fact;:ling g:.s sioragej � (i) Sludge Holding Tank - Aerated ................ 5 ADDITIONAL COMMFNTS; Non-aerale ............. 2 (j} Sludge Incinerator - (not including activated carbon regeneration) ..... 10 (k) Vacuum Filler, Centrifuge or Filler Press or other similar dewatering devices ......... . .......... 1 0 (5) SLUDGE DISPOSAL (including incicerated ash) (a) Lagoons: ....................................... 2. (b) Land Application (surface and subsurface) (see definition 22a) / -where the, facility holds (fie land app. permit .. 10 -by contracting to a land application operator who holds the land application permit ......:......... 2 !. +d :.pp!. C....vn O! S!L�y^e by a cc^tractor vino does not hold the ,perrnit for the wastewater treatment facility v.-here the sludge is generated ... _ .... _ to (c) Landfilled (burial) .... :........... I ......:..... • 5 (9) DISUW-ECTIONI (a) Chlorination ......:................. ..... 5 (b) Dechlorinalion ................ I ....... 5 (c) Ozone .......................... ... 5 . (d) Radiation .......................... 5 + N. C. DEPT. OF NATURAL RESOURCES AND COMMUNITY DEV. I FOR AGENCY USE ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER STANDARD FORM C — MANUFACTURING AND COMMEROARL SECTION I. APPLICANT AND FACILITY DESCRIPTION Unless otherwise specified on this form all Items ale to be completed. If an Item IS not applicable Indlrnte'NA.' ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS INVIDAVED. RUAA TO BOOKLET BEFORE FILLING OUT THESE ITEMS. 1. Laeal Name of Applicant (see mstructl Oats) e. Malllne Addreat of Applicant Iwo Instructions) Number L Street City State Zip Code 7. Applicant's Authorized Agent (sea Instructions) Name and Title Number 6 Street Addre$S City State ZIP Code Telephone 4. previous APPllcation If a Previous application for a National or Federal discharge Per- mit has been made, give the data of application. Use numeric designation for date. Please Print or Type — I ABTco. Inc. e Highway 268, PO BOX 98 gose Roaring River North Carolina IOU 28669 1024 teia Erich Burke Environmental Engineer losb Highway 268 PO BOX 98 loss Roaring River low North Carolina 28669 los. 910 696-2751 roof Area Number Code 89 01 19 IOt YR MO DAY 1 certify that I am familiar With the Information contained In this application and that to the bast of my knowledge and belief such Information is true. complete. And accuiit5. Erich Burke /cab Environmental Engineer Printed Name of Person Signing Title q3 II 17 vR MO DAY �J/.-1/1 letf Signature, 1 Applicant or Authorized Agent �... Date Application Signed Forth Carolina General Statute 143-215.6(b)(2) provides that: Any person who knowingly makes any false statement representation, or certi ication in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commissio implementing that Article, shall be guilty of a misdemeanor liunishable by a fine not to exceed. $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provio a punishment by -a fine of not more than $10,000 or imprisonment not more than 5 years, br both, for a similar offense.) S. Fadlity/ActivIty (see Instructions) Give the name, ownership, and physical location of the plant or othef operating facility where dlS- eharge(s) does or will occur. Name Ownership (Public, Private or Both Public and Private) Check block If Federal Facility and give GSA Inventory Control Number Location Street i Number City County state S. Nature of suslness State the nature of the business conducted at the plant or operating faculty. 7. Facility Intake Water (see Instruc- tions) Indicate water Intake volume per day by sources. Estimate average volume per day In thousand gallons per day. Municipal or private water system Surface water Groundwater Other* Total Item 7 �If there Is Intake water from 'other.' specify the source. t. Faculty Water U", Estlii:ta average volume per day in thousand gallons per day for the following types of water usage at the facility. (see Instructions) Noncontact cooling water Boller feed water process water (Including contact cooling water) Sanitary water Other' ! Total Item e *If there gra•discharges to 'other,' specify. FOR AGENCY USE C If there is 'Sanitary' water use, give the number of people served. 13 PUB ❑ FED ABTco, Inc. !WPRV ❑BPP Highway 268, PO BOX 98 Roaring River Wilkes County — — North Carolina Manufacturer -of Smooth One Side (S1S) Hardboard Siding AGENCY USE NA thousand gallons per day 1250 thousand gallons per day 30 thousand gallons per day 100 thousand gallons per day 1380 thousand gallons per day Raw Materials (Wood Chips containing Moisture) NA thousand gallons per daY 175thousand gallons per day 1198 thousand gallons per day 7 thousand gallons per day -NA thousand gallons per day 1380 thousand gallons per day 379 people carved �• I-2 FOR AGENCY USE 9. All Facility Discharges and other Losses. Number and Discharge (see Instructions) Volume Specify the number of discharge points and the volume of water discharged or lost from the facility according to the categories below. Estimate Number of Total Volume Used average volume per day In thousand Discharge or Discharged, gallons per day. Po!nts Thousand Gal/Day 850 Surface Water Sanitary wastewater transport11; system Storm water transport system a.},: ?itMift.. Combined sanitary and storm ';fINd2 water transport system '1=(: Surface Impoundment with no effluent Underground percolation Well Injection91,.: Waste acceptance firm lA�1s1% il12• 10 �01502 Evaporation y0lit:: 2 28 Consumption 101iJl;s y Other* 10lK1. �0lK� Faculty discharges and volume - ' 13 ` .' 1380 Total Item 9. 1aiT1 , 1,OglQ ;` *If there are discharges to 'other specify. 10lrf11 10. Permits, Licenses and Applications List all existing, pending or denied Permits, licenses and applications related to discharges from this facility (see Instructions). Date Date Date Expiration Issuing Agency For Agency Use Type of Permit or License ID Number Filed YR/MO/DA. Issued YR/MO/DA Denied YR/MO/DA Date YR/MO/DA �.�.a °is) :..: tb) (o): � �; aa)'� • > ... a�3. , .: : Ell. -:�`�- ... >`, . �pf., - ;, ;. �l a .,. NPDES NC0005266 92/10/16 92/11/30 NA 94/5/31 1• NCDEHNR NCDEHNR it ermit 3909R14 93/7/13 93/8/31 NA 96/4/1 Non-- ,WQ0000461 92/9/15 92/9/30 NA 94/11/30 2• NCDEHNR NCDEHNR ' ::Stormwate NCG040005 92/9/21 93/3/19 I -NA 97/8/31 V `# Solid Was e 97-03 NA 81/1/7 NA NA s. NCDEHNR Radioacti e 097-034 -1 90/5/ 0 90/6/ 9 NA 95 6 30 NCDEHNR 11. Maps and Drawings Attach all required maps and drawings to the back of this application. (see Instructions) 12. Additional Information i Item Number Information FOR AGENCY USE STANDARD FORM C — MANUFACTURING -AND COMMERCIAL uul H I SECTION II. BASIC. DISCHARGE DESCRIPTION Complete this section for each discharge indicated in Section 1, Item 9, that is to surface waters. This includes discharges to municipal sewerage systems in which the wastewater does not go through a treatment works prior to being discharged to surface waters. Discharges to wells must be described where there are also discharges to surface waters from this facility. SEPARATE DESCRIPTIONS OF EACH DISCHARGE ARE REQUIRED EVEN IF SEVERAL DISCHARGES ORIGINATE IN THE SAME FACILITY. All values for an existing discharge should be repre- sentative of the twelve previous months of operation. If this is a proposed discharge, values should reflect best engineering estimates. ADDITIONAL INSTRUCTIONS FOR SELECTED ITEMS APPEAR IN SEPARATE INSTRUCTION BOOKLET AS.INDICATED. REFER TO BOOKLET BEFORE FII.LING OUT THESE ITEMS. 1. Discharge Serial No. and Name 001 a. Discharge Serial No. 2018 (see instructions) ABT'co, Inc. b. Discharge Name Give name of discharge. If any. (see Instructions) c. Previous Discharge Serial No. If previous permit application 001 was made for this discharge (see Item 4, Section 1). provide previ- ous discharge serial number. 2. Discharge Operating Dates a. Discharge Began Date If the discharge described below is in 70 08 operation, give the date (within 202a best estimate) the discharge YR MO began. b. Discharge to Begin Date If the discharge has never occurred but NA is planned for some future date, 202b give the date (within best esti- YR MO mate) the discharge will begin. c. Discharge to End Date If dis- charge is scheduled to be dtscon- NA tinued within the next 5 years, 202a _—. __._ give the date (within best esti- YR MO mate) the discharge will end. 3. Engineering Report Available Check if an engineering report is available to reviewing agency upon request. (see instructions) 4. Discharge Location Name the political boundaries within which the point of discharge is located. State County (if applicable) City or 1'owu 5. Discharge Point Description Discharge is into (check one); (see instructions) Stream (includes ditches, arroyos, and other Intermittent watercourses) Lake Ocean Municipal Sanitary Wastewater Transport System Municipal Combined Sanitary and Storm Transport System 1 203 204a 204p 204e I•D Agency Use North Carolina -- ------ �— 204d Wilkes County so" Roaring River Loaf 1 205a I AT ❑LKE ❑OCE ❑MTS 0MCS c This section contains 9 pages. DISCHARGE SERIAL NUMBER nni Municipal Storm Water Transport System Well (Injection) Other If 'other' is checked, specify i. Disehar" Point— Lot/Long Give the precise location of the point of discharge to the nearest second. Latitude Longitude 1 7. Discharge Receiving Water Name Name the waterway at the point of discharge.(see Instructions) If the discharge is through an out - fall that extends beyond the shore- line or is below the mean low water line, complete Item S. o. Offshore Discharge. a. Discharge Distance from Shore b. Discharge Depth Below Water Surface s. Discharge Type and Occurrence a. Type of Discharge Check whether the discharge is con- tinuous or intermittent. (see Instructions) b. Discharge Occurrence Days per Week Enter the average num- ber of days per week (during periods of discharge) this dis- charge occurs. c. Discharge Occurrence —Months I If this discharge normally operates (either intermittently. or continuously) on less than a year -around basis (excluding shutdowns for routine mainte. nance), check the months dur. Ing the year when the discharge is operating. (see Instructions) :omplete Items 10 and 11 If "inter- iittent" Is checked In Item g.a. )therwlse, proceed to Item 12. 0. Intermittent Discharge Quantity State the average volume per dis- charge occurrence in thousands of gallons. 11. intermittent Discharge Duration and Frequency a. Intermittent Discharge Duration Per Day State the average number of hours per day the discharge Is operating. b. Intermittent Discharge Frequency State the average number of discharge occur. rences per day during days when discharging. 12. Maximum Flow Period Give the time period In which the maximum flow of this discharge occurs. 801111111 toss lOob 107a 2070 2028 209b 2098 20lb 12090 12/0 FOR AGENCY USE ❑ STS WEL ❑ OTH t 12tta 12122 1 212 36 DEG 11 MIN 38 SEC 81 DEG —MIN 08SEC Yadkin River For Agency Use For Agency Use 303e Malor Minor Sub 50 _feet 4 _._feel 9(con) Continuous ❑ lint) Intermittent 7 _days per week JAN fAFEB [ MAR OLAPR IAMA� 0JUN OJUL OAUG *EP OOCT E.NOV DEC NA. thousand gallons Per discharge occurrence. F NA hours per day NA discharge occurrences per day From NA to NA month month fi_� r DISCHARGE SERIAL NUMBER 001 13. Activity Description Give a narrative description of activity producing this discharge.(see Instructions) 14. Activity Causing Discharge For each 5 1 C Code which describes the activity causing this discharge, supply the type and maximum amount of either the raw material consumed (Item 14a) or the product produced (Item 14b) in the units specified in Table I of the Instruc- tion Booklet. For SIC Codes not listed in i able I, use raw material or production units normally used for measuring production.(see instructions) a. Raw Materials 21" b. Products SIC Code 11 FOR':AGENCY USE I:13a) Combination.of process water from the manufacturing of one side smooth exterior hardboard siding, wash water from cleanup, boilersteam with associated — process water and boiler scrubber.,discharge. Maximum Unit Shared Discharges Maximum Unit Shared Discharges Name Amount/Day (See Table 1) (Serial Number) 2493 Hardboard -Sidi g 775•/ day 7916sgasi) NA Smooth 1 Side (SIS) OR 365 million ounds pro ct per year; S1S, 11-3 15. Waste Abatement a, Waste Abatement Practices Describe the waste abatement practices useo,on this discharge with a brief narrative. (see instructions) b, Waste Abatement Codes i Using the codes listed in Table 11 of the Instruction Booklet, describe the waste abatement processes for this discharge in the order In which they occur if possible. DISCHARGF SEHIAl NUMDFR 001 FOR AGENCY USE ! ) Primary clarification followed by an aeration --- _ 215a Narrative:—•----�� and a secondary clarifier basin (10 million gallons) ----, operated as an activated sludge system . Sludge is removed from the basin using a DAF unit, a rotary thickener and a belt press. The sludge is land applied. The sanitary portion of the waste is treated in a 0_0075 MGD extended aeration package plant and is discharged to the aeration basin. PSKIMC. (2)CNUTRI BAERAT, (3). 21sb- (1) PSKIMC CFLOCC STHICK t6) (a) (5) SPRESS (BjSLANDD (9) (7) lll) (1 O) (12) ' (14) (13) (16) (19) . (20) (21) ' (23) (22)' (24) (25) J 11-4 « DISCHARGE SERIAL NUMBER 001 FOR AGENCY USE k•� 16. Wastewater Characteristics Check the box beside each constituent which B present in the effluent (discharge water). This determination is to be basW on actual analysis or best astimste.(um Instructions) ° Parameter x Parameter a Color C°pper 1 01042 X 00080 X Ammonia X Iron 01045 X 00610 Organic nitrogen X 0 O51 X 00605 Nitrate X I. Magnesium 00927 X 00620 Nitrite ManeaX O)OSS�W X 00615 Phosphorus X Mercury ° 71900 00665 Sulfate X Molybdenum 00945 01062 Sulfide S X Nickel 01067 X 00745 Sulfite Selenium 01147 00740 Bromide . Silver 01077 71870 Chloride Potassium 00937 X 00940 Cyanide Sodium 00929 X 00720 Fluoride X Thallium 00951 01059 Aluminum X Titanium 01152 X O1105 Antimony X Tin 01102 01097 Arsenic Zinc X 01002 01092 Beryllium Algicides.0 ` 01012 74051 Barium Chlorinated organic compounds' 01007 X 74052 Boron Pesticides* 01022 74053 Cadmium Dil and grease X 01027 00550 Calcium Phenols. X 00916 X 32730 Cobalt Surfactants X 01037 38260 Chromium Chlorine 01034 X 50060 Fecal coliform bacteria Radioactivity 74055 X 74050 *Specify substances, compounds and/or elements in Item 26. Pesticides (insecticides, fungicides, and rodenticides) must be reported in terms of the acceptable common names specified in Acceptable Common Names and Chemical Names for the Ingredient Statement on Pesticide Labels, 2nd Edition, Environmental Protection Agency, Washington, D.C. 20250, June 1972, as required by Subsection 162.7(b) of the Regulations for the Enforcement of the Federal Insecticide, Fungicide, and Rodenticide Act. I1-5 001� FOR AGENCY USE- I 17. Description of Intake and Dkeharfe For each of the parameters listed below, enter In the appropriate box the value or code letter answer called for.(mw Instructions) In addition, enter the parameter name and code and all ►aqulred values for any of the following parameters If they were checked In Item 16; ammonia, cyanide, aluminum, arsenic, beryllium, cadmium, chromium, copper, lead. mercury, nickel, Wenlum, zinc, phenols, all and grease. and chlorine (residual). _ Influent Effluent 1 a O Y �i r, � O Parameter and Code -^ > ° G CA E E za H n i (2) (3) (4) (5) (6) M 118) Flows i Gallon per day 50050 (MGD) 1.250 .175_ .85 .16 1.20 CONT 65 NA PH units 0040 00400 7.0 8.3 6.4 8.4 5/7 50 G Temperatura (winter) 74026Degrees C 20.0 5/7 80 G 5.5 5.5 .1 5 3,0 Temperature (summer) X%KX De rees C X IX 74025 g 21.0 21.0 22 5 30.0 5/7 170 G Blochemic al Oxygen Demand (DOD 5day) Mtn 00310 003 0.8 NA 800 105 2100 5/7 250 24 Chemical Oxygen Demand (COD)' I 00340 10.0 NA 4700 883 18470 1/7 52 24 Total Suspended (nonflitemble) Solids OVA NA NA 2200 240 6250 5/7 250 24 00530 Specific Conductance micromhosJcm at 25°. C 50 8H 1410 3670 5/7 250 G OD095 Settleable Matter (residue) JNA ml/I NA NA NIA NA NA A 00545 *Other discharges sharing intake flow (serial numbers).(see instructions) II.6 DISCHARGE O lSERIAL NUMBER l:OR AGENCY USE 17. (Cont d.) Influent Effluent I > Parameter and Code q > o p < o CL �3..' e A C xoWQ! X G 7 c E cc A �OwQ LiuZQ H (1) (2) (3) (4) (S) (6) (7) (8) Ammonia 00610 NA NA .75 .10 41.9 3/7 150 24 Aluminum (01105) NA NA 21 6.9 46 1/365 1 24 Chromium (01034) NA NA .053 .039 .100 1/365 1 i 24i Copper (01042) NA NA' •.054 .008 .140 1/365 1 24 'Lead (01051) NA' NA .074 0.0 .208 1/365 1 24 Nickel. (01067) NA NA .090 .014 .152 1/365 1 24 Zinc (01092) NA NA .469 .116 - 1.051 1/365 1 24 Phenols (32730) NA NA Oil and Grease (00550) NA NA 18. Plant Controls Check if the fol- lowing plant controls are available for this discharge. Alternate power source for major ❑ APS Pumping facility. Alarm or emergency procedure for UALM power or equipment failure Complete Item 19 If discharge Is from cooling and/or steam water generation and water treatment additives are used. 19. Water Treatment Additives If the discharge Is treated with any con- ditioner, Inhibitor, or alglcide, answer the following: a. Name of Material(s) 2t9a NA b. Name and address of manu- NA facturer 1j`>fp C. Quantity (pounds added per 4 fy NA million gallons of water. treated). 150 0.0 9150 5/7 250 G NA NA NA NA NA NA 1I-7 DISCHARGE SERIAL NUMBER 001 d. Chemical Composition of these additives (see Instructions). _ #" <s,r Complete items 20.25 If there is a thermal discharge wand/of r plant, eel mill ll,Petroleum refinoery, oorr any other and the total discharge flow is manufacturing process) 10 mlllion gallons par day or more. (sea instructions) 20. Thermal Discharge Source Check the appropriate Item(s),Indiatinpy" . A. the source of the discharge. (see Boiler Slowdown Boller Chemical Cleaning " Ash Pond Overflow ::x Boiler Water Treatment—°Evapora ter Slowdown Oil or Coal Fired Plants — Effluent from Air Pollution Control Devices Condense Cooling Water ° Cooling Tower Biowdown , Manufacturing Process Other 21. Discharge/Receiving Water Temper- atum Difference ° Give the maximum temperature difference between the discharge and receiving waters for summer and winter operating conditions. (see instructions) 1a Summer Winter 22. Discharge Temperature, Rate of Change Par Hour Give the maximum possible rate of ,. temperature change per hour of discharge under operating con- ditions. (see Instructions) 23. Water Temperature, Percentile Report (Frequency of Occurrence) In the table below, enter the temperature which Is exceeded 10% of the year, 5% of the year, 2% of the year and not at all (maximum. yearly temperature). (see Instructions) Frequency of occurrence a. Intake Water Temperature : (Subject to natural changes) b. Discharge Water Temperature '9:C 24. Water Intake Velocity (see Instructions)`:i?'> 25. Retention Time Give the length of g. time. In minutes, from start of water temperature rise, to discharge of cooling water. (see Instructions) NA ❑ BLBD ❑ BCCL ❑ APOF ❑ EPBD ❑ OCFP ❑ COND ° ❑ CTBD ❑ MFPR ❑ OTHR = —OF. OF., —OF./hour 3O% 1 5% 1% Maximum of OF op of of of of OF feet/sec. minutes u-8 POIt Ar.FNCY USE1 r DISCHARGE SERIAL NUMBER 001 FOR AGENCY USE 26. Additionallnformation 2" item nnormauon 'In -plant intake -water 175 000 Qallans per day) 17 The boiler feed water fraction of the intake water (14% of total from river) is treated by flocculation and clarification _intake followed by anion. exchange unit to condition the feed water. i Il-9 FOR AGENCY USE 2` STANDARD FORM C - MANUFACTURING AND COMMERCIAL SECTION M. WASTE ABATEMENT REQUIREMENTS & IMPLEMENTATION (CONSTRUCTION) SCHEDULE This section requires Information on any uncompleted implementation schedule which may have been Imposed for construction of waste abate• nt facilities Such requirements and implementation schedules may have been established by local, State, or Federal agencies or by court me action In addition to completing the following Items, a copy of an official Implementation schedule should be attached to this application. IF YOU ARE SUBJECT TO SEVERAL DIFFERENT IMPLEMENTATION SCHEDULES, EITHER BECAUSE OF DIFFERENT LEVELS OF AUTHORITY IMPOSING DIFFERENT SCHEDULES (Item la.) AND/OR STAGED CONSTRUCTION OF SEPARATE OPERATION UNITS (Item lc). SUBMIT A SEPARATE SECTION III FOR EACH ONE. FOR AGENCY USE 1. improvementsPON a. Dlsehsrga SerYl Number ,• ., . Affected List the discharge serial numbers, assigned In Section 11. that are covered by this Imply mentation schedule. b. Authority Impeaing Require' ments Check the appropriate Item Indicating the authority for implementation schedule. If the Identical implementation schedule has been ordered by more than one authority. Check the appropriate Items. (sea instructions) Locally developed plan Arsawk)e. Plan Basic Plan State approved implementa. tion schedule Federal approved water quality standards Implementa- tion plan. Federal enforcement proced- ure or action State court order Federal court order c. Facility Requirement. Specify the 3-character code of those listed below that best describes In general terms the require- ment of the Implementation schedule and the applicable six - character abatement code(s) from Table It of the Instruction booklet. If more than one schedule applies to the facility because of a staged construction schedule, state the stage of corn struction being described here with the appropriate general action code. Submit a separate Section III for each stage of construction planned. ❑LOC ❑ARE ❑BAS ❑SQS ❑WQS ❑ENF []CRT ❑ FED 3-character (general) 6-character (specific) (see Table.11) e New Facility Modification (no Increase In capacity or treatment) Increase In Capacity Increase In Treatment Level Both Increase in Treatment Level and Capacity Process Change Elimination of Discharge NEW MOD, INC INT I CT PRO ELI This section contains 2 pages. FOR AGENCY USE !. 1mpMmenation Schadua and !. AeWal Companion Dab, Prmid, data Imposed oY XhOdula Ono any actual Oat" of compatlon for Intplamenlatlon MPS Iliad Wow - Indicate data as accurstely as PmsDa. (,ee Instruction,) lmpamanatlon Stem a. prMlmlmry plan complete D. Final pan WpmWlon 4 Final plan compiete Q Financing compete L contract Owarded 4 Site mQUIred /. Bepin action (e,q.' condtructlon) a End action (a.4, congm0lon) n. Discnarpo Began E operational level atalnel 2. SctleduN(Yr./Mo./DSY) to ti, R —/—/- 3. ActuOI COmpatlOn (YL/Mo./Day) III-2 crd Of 5-741 N. C. DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT ENVIRONMENTAL MANAGEMENT COMMISSION NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE ADDITIONAL REQUIRED INFORMATION 11111111 APPLICATION NUMBER DISCHARGE SERIAL NUMBER REFER TO DIRECTIONS ON REVERSE SIDE BEFORE ATTEMPTING TO COMPLETE THIS FORM Parameter; (Code) •�sn)) ^ b o• �' ��3a ., a, u u F^ i E3< Av .1 Ism p u G< E a•� I> E f> `o LL< �' ax, Z< r (3) .. (4) f.0 (b)- ., .... (7) ie) REMARKS: I certify that I am familiar with the Information contained In this report and that to the best of my knowledge and belief such Information Is true. complete and accurate. II 17 9 3 Erich Burke Environmental Eng. Date Form Completed Name of Authorized Agent Signature Directions. —For each parameter listed, complete the information requested in each column in the units specified according to the instructions given below. Column L—Enter the daily average value of the intake water at the point it enters the facility. If intake water is from more than one source, and enters the facility at separate entry points, the value given in column 1 should be weighted proportional to the quantity of flow contributed from each source. If water is treated before use, completion of this column is not required (see instructions for column 2). Values of intake are not required for mining activities. Column Z—if all or part of intake water is treated before use, provide values for total intake here instead of in' Column 1. Also describe briefly in item 26 "additional information," the type of treatment performed on intake water (e.g., rapid sand filtration, coagulation, flocculation, ion exchange, etc.) and the percent of intake water contributing to this discharge that has been treated. Column 3 —Supply daily average value for the days when discharge is actually operating or is expected to be operat- ing (a new discharge). Daily average values are to be com- puted by weighting the daily value.in proportion to the daily flow. If a discharge occurs irregularly, the value supplied in the column marked "Daily Average" should represent an average for the average for the days the discharge actually occurs. Average values are not to be supplied for pH, specific conductance, and bacteriological parameters (e.g., coliform bacteria). Columns 4 and 5.—Supply minimum and maximum value observed (or expected for new discharge) over any one day when the discharge is operating. Column 6.—Specify the average frequency of analysis for each parameter as number analyses per number of days (e.g., "3/7" is equivalent to three analyses performed every 7 days). If continuous, 'enter "CONT." When analyses are conducted on more than one individual grab sample col- lected during the same day, the analysis frequency should reflect one analysis whose value is the average of the individual grab sample measurements. Average frequency should be based on an operating month. Column 7.—Specify the number of analyses performed at the average frequency specified in column 6, up to 365. Column 8.--Specify sample type as follo:+s: . G For grab sample (individual sample collected in less than 15 minutes). #C For composite sample "#" is to be replaced by 0 .average number of hours overwhich the c+�rcF:•:1: sample was collected. Composite samples are binations of individual samples obtained at inn c•. ".I.. over a time period. Either the volume of eacl, in- dividual sample is directly proportional to disch.+r�e flow rates or the sampling interval (for constaw- volume samples) is inversely proportional to t�.. flow rates over the time period used to produe•• 1�k composite. NA if "CONT" was entered in column.6. Analytical methods. —Appendix A contains all paianretars with their reporting levels, test descriptions, and referem.-C'.. The parameter values can be determined either by use of oo. of the standard analytical methods as described in table A or by methods previously approved by the EPA Retie-nal Administrator or Director of a federally appon,ed Slate, program (or their authorized representative%) whi::: jurisdiction over the State in which the discharge ut.t.-s I the test used is not one shown in table A. the test n600 •'.urt should be referenced in "Remarks" or on 'a separate •I-- , _- ' values are determined to be less than the detectable hinit (as determined by referenced standard analytical te0nm•r.w, and/or instrument manufacturer's literature), specify ' IA,/ (value of detectable limit)" in the appropriate apace. i example, if the detectable limit is .005 mg/I and giiaitt►tie, of less than this are determined, specify "LT .005." Do n++; enter descriptors such as "NIL," "TRACE;' "NEG," Sic, for this purpose. if it is your reasoned judgement that one or more of the required parameters' is not present in the initial untreated or treated process water and/or the discharge. enter an "A" (meaning "absent") in the appropriate space. In order for values reported to be representative, it is recommended that they be based on from at least five to seven analyses of composite samples (if applicable). Each of the c6niposite samples should be obtained by compositing frequent samples in proportion to flow over an operating day. Samples should be taken during period of maximum production, if possible. If samples are taken at periods of less than maximum production, state in "Remarks' the percent of maximum production that was obtained ditring the sampling period. GPO 665.710 ,a