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HomeMy WebLinkAboutNC0023868_Request to drop Carolina Dying & Finishing_20200103 a i4, rN 7 City o Burlington FE$14,1893 Robert C. Patterson,Jr., P.E. Water Resources Director January 3, 2020 RECEIVED Ms. Vivien Zhong AN®? 1020 Divi ion of W DE Department s of Envi Environmental Quality er Resources C QM DwRVNPDES 1617 Mail Service Center Raleigh,N.C. 27699-1617 Subject: Request to drop Carolina Dying and Finishing#0003 Dear Ms. Zhong, Carolina Dying and Finishing ceased operations at their Burlington location on December 20, 2019. A final inspection was completed January 2, 2020 with company representative Regina Allen. Carolina Dying and Finishing's facility is currently acting as a storage warehouse. All dyes and chemicals are currently being stored and contained in such a way as to prevent harm to the WWTP. These chemicals will be returned to the vendor within the next two months. Carolina Dying and Finishing will notify the City of Burlington once everything has been removed from the premises. Please find enclosed a copy of Carolina Dying and Finishing's Inspection Report dated January 2, 2020 and an updated allocation table for the East Burlington Wastewater Treatment Plant. If you have any questions please feel free to contact Kristy King or myself at 336-222- 5133. Sincerely, i?& ciWqRobert C. Patterson, Jr., P Water Resources Director City of Burlington Connecting the Triad and the Triangle 1302 Belmont Street—PO Box 1358—Burlington, NC 27216 Phone 336-222-5133—www.BurlingtonNCgov Workbook Name : 2020_update_allocation_noCarolinaDF.xlsx, Worksheet Name: AT Printed: 1/3/2020,9:20 AM Page 1 of 4 Allocation Table Spreadsheet Instructions: Headworks last approved: 02/02/16 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is Allocation Table updated: 01/03/20 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Permits last modified: 01/01/17 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTw" East Burlington NPDESA=> NC0023868 FLOW BOD TSS Amn Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits Permit IUP INDUSTRY NAMES Permit I Pipe of Effective Effective Permit Conc. Load Conc. Load Conc. Count ow.,I.stalPhabeuc,, number number Industry Date Date Expires MGD gal/day mg/1 lbs/day mg/I lbs/day mg/1 1 Engineered Controls 0019 0001 433 01/01/17 12/31/21 0.0120 12,000 _ _ 2 Shawmut Park Avenue,LCC 0008 0001 Textile 01/01/17 12/31/21 _ 3 Graham Dyeing&Finishing 0015 0001 Textile 01/01/17 12/31/21 4 ITG Burlington House Fin. 0006 0001 Textile 01/01/17 12/01/21 4 5 Indulor 0089 0001 414.111 01/01/17 12/31/21 0.0050 5,000 ' Column Totals=> 0.0170, 17,000 0 0 Basis=> NPDES Design Design MAHL from HWA(lbs/day)=> NPDES Permitted Flow=> 12.0000 45036 22518 Uncontrollable Loading(lbs/day)=> 2.4835 7258 7539 Total Allowable for Industry(MAIL)(lbs/day)=> 9.5165 37778 14979 Total Permitted to Industry(lbs/day)_> 0.0170 0 0 MAIL left(lbs/day)=> 9.4995 37778 14979 Percent Allow. Ind.(MAIL)still available(%)=> 99.8% 100.0% 100.0 Percent MARL still available(%)=> 79.2% 83.9% 66.5% 5 Percent MARL(lbs/day)=> 0.6000 _ 2252 1126 I-IWA.AT Revised:November 2005 Workbook Name : 2020_update_allocation_noCarolinaDF.xlsx, Worksheet Name: AT Printed, 1/3/2020,9:20 AM Page 2 of 4 Allocation Table Headworks last approved: 02/02/16 Allocation Table updated: 01/03/20 Permits last modified: 01/01/17 Po7W> East Burlington NPDESI1=> NC0023868 Ionia ' Arsenic Cadmium Chromium Copper Cyanide Lead Industry Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please l st aIphebelluiy) number number lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 Ibs/da 1 'Engineered Controls 0019 0001 0.0700 0.01 1.7100 0.17 2.0700 0.21 0.6500 0.07 0.4300 0.04 2 Shawmut Park Avenue,LCC 0008 0001 1.75 1.00; � 3 Graham Dyeing&Finishing 0015 0001 _ 0.29 0.75 r 4 ITG Burlington House Fin. 0006 0001 _� 1 il, .00 ` ll, 5 Indulor 0089 0001 0.3444 0.01 0.2624 0.0 I Colu Totals=> 0 ( 0.0000 0.0070' mn 3.2111 ( 1.9572 0.0794 0.05401 Sludge Sludge AS/Nit/TF AS/Nit/TF Sludge Basis=> Design Ceiling Ceiling inhibition inhibition Stream Std Ceiling MAHL from HWA(lbs/day)=> 3002.40 1.5482 1.1784 37.2251 31.0490 3.5122 12.7913 Uncontrollable Loading(lbs/day)_> 528.17 0.0621 0.0621 0.3790 1.8289 0.8492 0.2423, Total Allowable for Industry(MAIL)(lbs/day)=> 2474.23 1.4860 1.1163 36.8461 29.2201 2.6630 12.5489 Total Permitted to Industry(lbs/day)_> 0.00 0.0000 0.0070 3.2111 1.9572 0.0794 0.0540 MAIL left(lbs/day)_> 2474.23 1.4860 1.1093 33.6349 27.2629 2.5836 12.4950 Percent Allow.Ind.(MAIL)still available(%)_> 100.0% 100.0% 99.4% 91.3% 93.3% 97.0% 99.6% Percent MAHL still available(%)_> 82.4% 96.0% 94.1% 90.4% 87.8% 73.6% 97.7% 5 Percent MAHL(lbs/day)_> - 150.12 0.0774 0.0589- 1.8613 1.5524 0.1756 0.6396 HWA.AT Revised:November 2005 SIU INSPECTION FORM 2019 Name Of Industry: Carolina Dying and Finishing IUP# 0003 Address Of Industry: 220 Elmira Street IUP Expiration Date: Burlington,NC 27216 4/30/21 Industry Representatives: Title Regina Allen General Manager POTW Representatives: Title Kristy King Industrial Pretreatment Specialist Date Of Inspection: 1/2/2020 Time Of Inspection: 10:00 n'pm Purpose of Inspection: Annual Other(Describe) Final Inspection POTW to which [U discharges EBWWTP NPDES# NC0023868 Is SIU currently in SNC? No If yes,for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: _COMMENTS Product 4#NO Raw materials used 4/NO AD Manufacturing processes /NO %7f Categorical, if applicable YES/NO /�9' Production rate NO Number of employees /NO fro Number of shifts YES Ig55 MoI'.— Ejr( Comments: PART II - PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the pr uction area? •E, ES'1 NO Where do they go? �)V odv t r i 0 t\ l 2. Are*auction uction areas diked,contaii4ed, or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? ES/NO Comments: 3. Are there floor drains in the storage area? NO Where do they go? rF SS 4. Are storage tanks and areas dike , onta'•aik or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? NO Comments: 5. Are process and storage tanks and pipes labeled? 6)NO 6. How are off-spec raw materials,and products disposed of? /VP 7. When is the production area cleaned? /(2 4" 8. Is the wastewater from cleaning the production area discharged to the POTW? /NO 9. What non-process wastewaters are discharged to POTW? (iOmetf,G Comments: PART II - Plant Tour Section B - PRETREATMENT SYSTEM Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1,1994 Page 1 SIU INSPECTION FORM 2019 Ask the operator to describe pretreatment system. 1. Does operator seem knowledgeable about the system? YES/NO Comments: 2. Are all units operational? YES/NO 3. How often does operator/maintenance person check system? 4. Is there an operator for each shift? YES/NO 5. How and when is sludge disposed of? 6. Is there a schedule for preventative maintenance? YES/NO Comments: PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW ME e UREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES/NO If yes,name of lab. 2. If industry completes sampling,ask the industry representative to describe samplin_ procedures. Comments: 3. Is flow measurement equipment operational? YES/NO Comments: 4. Is there a calibration log for the flow meter? YES/NO Commen :. Comments: PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1. Are files well organized? YES/NO Comments: 2. Are sample collection/chain-of-custody forms filled out pro Ic�r y? YES/NO Comments: 3. Do results in files agree with reports sent to POTW? S/NO Comments: 4. Who has authority to shut down production uld a spill or slug discharge occur? 5. How does SIU inform employees of om to call at POTW in case of spill/slug? If slug/spill plan is already require y POTW, review procedures. 6. Is SIU TPleme7 ntins ' I plan? YES/NO Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES Comments, Required Or Recommended Actions: Signature Of Inspector(s) Date: / Z- 2.(-)Signature Of SUI Representative 0 n/ Date: (- -an Title: SIU Inpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 2