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HomeMy WebLinkAboutNC0026689_Industrial User_20191216 �0,of De* �o GET.LfF O0 RECEIVED Q 92 tiP C �< DEC 2 0 2019 - NC! ,`,Op,�7907 "rI CAsoo NCDEQ/DWR/NPDES TOWN OF DENTON December 6, 2019 Mr. Monte Hassan NC DEQ/PERCS 1617 Mail Service Center Raleigh,NC 27699-1617 Subject: SIU Permit Renewal. Permit#0001 Century Hosiery Dear Mr. Hassan; I am enclosing Century Hosiery, Inc. Industrial Permit. This is a scheduled renewal. In this permit renewal we decreased the allocation of Copper and Zinc. These changes were made due to the industry changing their dyes used and reduction in business. All other parameters including Flow remain the same. If you require further information, please contact Troy B. Branch at 336/859-4460 Troy.Branch@townofdenton.com. Thank you for your assistance in this matter. Sincerely, Troy B. Branch Town of Denton Pretreatment Coordinator 201 W. Salisbury Street P.O. Box 306 Phone: (336) 859-4231 Denton,NC 27239 Fax: (336) 859-3381 This institution is an equal opportunity provider and employer Town of Denton P.O. Box 306 Denton, North Carolina 27239 PERMIT TO DISCHARGE WAS I"LWATER UNDER THE INDUSTRIAL PRETREATMENT PROGRAM PERMIT NUMBER 0001 In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Century Hosiery, Incorporated 41 East Salisbury Street Denton,North Carolina is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authority and/or Municipality listed below: Town of Denton WWTP NPDES No.NC0026689 300 Council Access Road Denton,North Carolina in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). This permit shall become effective January 1, 2020 This permit and the authorization to discharge shall expire at midnight on December 31, 2025 Signed this 6th day of December Troy B. Branch Pretreatment Coordinator Industrial User Pretreatment Permit (IUP) PART I Specific Conditions IUP, PART I, OUTLINE: A.) IUP Basic Information B.) IUP Modification History C.) Authorization Statement D.) Description of Discharges E.) Schematic and Monitoring Locations F.) Effluent Limits&Monitoring Requirements G.) Definitions and Limit Page(s)notes A. IUP Basic Information: Receiving Control Authority&WWTP name: Pt)"FW NPDES#: Town of Denton WWTP NC0026689 IUP Name: IUP Number: Century Hosiery,Inc. 0001 IUP Effective date: Pipe Numbers,list all regulated pipes: January 1,2020 001 IUP Expiration date: IUP 40 CFR#(if applicable),or N:1 December 31, 2025 B. IUP History. A Complete Permit History is required: Effective Renewal or Description of changes over previous IUP. Date Modification 1/1/05 Renewal No changes 10/10/05 Modification Permit Modification.Clerical changes and corrections Pages affected: Application Part I,questions 4 and 9, Disposal Method,and Wastewater Pollutant Checklist., Cover Page,Limits Page,Facility Diagram,and TTO deletion from permit. 02/01/06 Modification Increased flow and decreased Lead and Nickel allocation. 08/01/06 Modification Removed Nickel from RIP and decreased Copper allocation Industrial User Pretreatment Permit (IUP) PART I Specific Conditions 01/01/10 Renewal Increased Flow limit and decreased Cadmium and Lead allocation 10/01/12 Modification Include Limit for BOD(750 mg/L) 12/01/12 Modification Increased Flow allocation 12/15/13 Modification Increased Copper Allocation 01/01/15 Renewal No changes made from last modification 01/01/20 Renewal Decreased Copper and Zinc Allocation C.) Authorization Statement: 1.) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the Control Authority and/or Municipality. 2.) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Description: NONE 3.) The Permittee is hereby authorized to,if required by the Control Authority and/or Municipality and after receiving Authorization to Construct (A to C) from the Control Authority and/or Municipality, construct and operate additional pretreatment units as needed to meet final effluent limitations. D.) Description of IUP Discharge(s): 1. Describe the discharge(s)from all regulated pipes. Industrial User Pretreatment Permit (IUP) PART I Specific Conditions Pipe# 001 , Description of Discharge: Process Wastewater NO Domestic wastewater NO Stormwater NO Boiler or Cooling tower water Pipe#002*,Description of Discharge: Domestic waste from bathrooms NO Process Wastewater NO Stormwater NO Boiler or Cooling Tower Water E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s)given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s)and connection to the sewer. Include and identify all regulated pipes. I -cc') +b fewer I t-Wck-[er Girt _ i o 'prc '\1+-ci- Door •Z j 1+ _____ -1-- t __i___ _IL, k__ — 5 3 2 - t-.1.� \i'l qJ -.1 9.1-C 931 lei L . - 4)- P - ii)p. a_ .1 , cz A Ita � _____41- - ,, Q.)-s2 -G-- Q., P V _ U d P , G 1-- _ _ _ 3---) X-3 c_) , y th v 6 A - \1.) s o 0 Jt. Z. o ..8 0--) , c , k--) , + H , , ,0 ui 0-1- 15 44 vi c (--) 4k F:. -) 6 ,, 1 u Q.),L 1-) k I W 1 k` I , ,_, z. t ;. O IT a k --) 1 f IUP Part 1 Section F: Receiving POTW name=> Town of Denton III name=> Century Hosiery Receiving POTW NPDES#_> N00026689 IUP#_> 0001 Effluent Limits and Monitoring Requirements Effective date for these Limits=> 01/01/2020 Pipe#=> 001 Expiration date for these Limits=> 12/31/2025 _40 CFR#_> NA The Permittee may discharge from this specific if not applicable put N/A Pipe number according to these specific dates, THE LIMITS ON THIS PAGE ARE, (Check one below): effluent limits, and monitoring requirements LIMITS for ENTIRE permit period => X INTERIM Limits for period# 1 => INTERIM Limits for period#2 => — FINAL Limits Page => -- Concentration Limits T Mass Limits Monitoring Frequency Sample Required Collection Laboratory Monthly Monthly Method Detection Daily Max Average Units Daily Max Average Units By Industry By POTW (C or G) Level 1 Flow 0.08 MGD Every Sample Meter 2 BOD 750 mg/1 e Once/6 mo. C 2.0 3 TSS mg/1 Once/6 mo. C 1.0 4 Temperature C Once/6 mo. _ G 0.1 5 PH 5.0-9.0 s.u. Every Sample G OTHER PARAMETERS; Please List Alphabetically 6 Cadmium 0.007 mg/1 Once/6 • C 0.002 7 Chromium 0.20 mg/1 _ — Once/6 • C 0.005 8 Copper 0.20 mg/1 - _ C 0.002 9 Lead 0.02 mg/1 _ _ - • mo. C 0.010 10 Zinc 0.25 mg/1 _ Once/6 • C 0.010 11 Oil& Grease mg/1 Once/6 G 5 12 13 13 _ — 15 — — 16 17 1 1 18 19 - DEC 2 0 4419 0 21 NCDEQIDWRINPDES 22 23 Industrial User Pretreatment Permit(IUP) PART I Specific Conditions G.) Definitions and Limit Page(s) notes: In addition to the definitions in the Town of Denton Sewer Use Ordinance the following definitions and requirements apply: a. Composite Sample: Unless defined differently below, a composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of one grab sample of constant volume, no less than 100 mLs, collected every hour during the entire discharge period on the sampling day. Sampling day shall be a typical production and discharge day. b. Composite Sample, alternative definition: A composite sample for the monitoring requirements of this IUP is the same as described above unless specifically defined below as the automatic or manual collection of constant volume and constant time grab samples collected and composited according to the following criteria: Specific volume of each grab samples Specific time interval between samples Total duration of sample collection period Total number of grab samples to be composited c. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. d. Grab Sample Grab Sample for the monitoring requirements of this IUP, is defined as a single"dip and take" sample collected at a representative point in the discharge stream. e. Instantaneous Measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading, observation, or measurement. Industrial User Pretreatment Permit (IUP) PART H General Conditions Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by 19. Transferability Permittee 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation, Bypass 22. Modification, Revocation, Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10. Right of Entry 25. Reports of Changed Conditions 11. Availability of Records 26. Construction of pretreatment facilities 12. Duty to provide information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the Control Authority and/or Municipality,postmarked no later than the twentieth day of the month following the month in which the samples were taken. If no discharge occurs during a reporting period(herein defined as each calendar month)in which a sampling event was to have occurred,a form with the phrase"no discharge"shall be submitted. Copies of these and all other reports required herein shall be submitted to the Control Authority and/or Municipality and shall be sent to the following address: Troy B.Branch,Pretreatment Coordinator Town of Denton PO Box 306 Denton,NC 27239 Industrial User Pretreatment Permit (IUP) PART II General Conditions b.) If the sampling performed by the permittee indicates a violation,the permittee shall notify the Control Authority and/or Municipality within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the Control Authority and/or Municipality within 30 days after becoming aware of the violation. c.) If no self-monitoring is required by this IUP,and the sampling performed by the Control Authority and/or Municipality indicates a violation, the Control Authority and/or Municipality shall repeat the sampling and analysis and receive the results of the repeat analysis within 30 days after becoming aware of the violation. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above,the results of such monitoring shall be submitted to the Control Authority and/or Municipality. The Control Authority and/or Municipality may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit.Any permit noncompliance constitutes a violation of the Control Authority and/or Municipality Sewer Use Ordinance and is grounds for possible enforcement action. 6. Duty to Mitigate - Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health,the POTW,the waters receiving the POTW s discharge,or the environment. 7. Facilities Operation, Bypass The pemvttee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the pemrittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the Control Authority and/or Municipality. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. 8. Removed Substances Solids,sludges,filter backwash,or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring its compliance with any requirements regarding the generation,treatment,storage,and/or disposal of"Hazardous waste" as defined under the Federal Resource Conservation and Recovery Act. Industrial User Pretreatment Permit (IUP) PART II General Conditions 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with categorical Pretreatment Standards because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. 10. Right of Entry The pennittee shall allow the staff of the State of North Carolina Department of Environmental Quality,Division of Water Resources,the Regional Administrator of the Environmental Protection Agency,the Control Authority and/or Municipality, and/or their authorized representatives, upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit;to inspect any monitoring equipment or monitoring method required in this permit;and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance,all reports prepared in accordance with terms of this permit shall be available for public inspection at the Control Authority and/or Municipality. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Public Works or his/her designees,within a reasonable time,any information which the Director,his/her designee,or the Division of Water Resources may request to determine whether cause exists for modifying,revoking and reissuing,or terminating this permit or to determine compliance with this permit. The pennittee shall also furnish,upon request, copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility,or overall responsibility for Industrial User Pretreatment Permit (IUP) PART II General Conditions environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to Pretreatment Coordinator prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition(including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. Civil Criminal Liability and Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the Control Authority and/or Municipality provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the Town. 20. Property Rights This permit does not convey any property rights in either real or personal property,or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal,State or local laws or regulations. Industrial User Pretreatment Permit (IUP) PART II General Conditions 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid,the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification,Revocation, Termination This permit may be modified, revoked and reissued or terminated with cause in accordance to the requirements of the Control Authority and/or Municipality Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 180 days prior to its expiration date. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the Control Authority and/or Municipality of any planned significant changes to the pennittee's operations or system which might alter the nature,quality,or volume of its wastewater at least 180 days before the change. The permittee shall not begin the changes until receiving written approval from the Control Authority and/or Municipality. Also see Part II,30 below for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to (a) increases or decreases to production; (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to the Control Authority and/or Municipality; (d) new or changed product lines; (e) new or changed manufacturing processes and/or chemicals;or (f) new or changed customers. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Control Authority and/or Municipality and written approval and an Authorization to Construct(A to C)have been issued. 27. Reopener The permit shall be modified or,alternatively,revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge penult. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener Industrial User Pretreatment Permit (IUP) PART II General Conditions This permit shall be modified,or alternatively,revoked and reissued,to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)and(D), 304(b)(2). and 307(a)(2)of the Clean Water Act,if the effluent standard or limitation so issued or approved: 1.) contains different conditions or is otherwise more stringent than any effluent limitation in this permit or 2.) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a) and(b)of the Federal pretreatment regulations. 30. Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the POTW immediately of any changes at its facility affecting the potential for spills and other accidental discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge, or a slug load as defined in the Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the Control Authority and/or Municipality immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge,they shall inform the Control Authority and/or Municipality immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge,type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow- up report thereof shall be filed by the permittee within five(5)days,unless waived by the Control Authority and/or Municipality. Industrial User Pretreatment Permit (IUP) PART III Special Conditions 1. Slug/Spill Control Measures In addition to the requirements in Part II, 30, the Permittee shall complete installation and/or commence implementation, operation, and/or maintenance of the following specific protection Measures, Activities, Plans. Etc. (Items without specific completion dates, or marked as"Continuous." must be performed for the entire duration of the permit): Required Completion/ Implementation Description of Measure,Activity,Plan, etc. Date Submit Slug/Spill Control Plan in accordance with SUO 03/01/2020 Section 2.8(c); Implement Upon POTW Approval The permittee shall provide updates to the Control Authority as required by Part II, 30, of this IUP. Modifications to the measures shall be approved by the Control Authority prior to installation/implementation. If a measure fails, the Control Authority shall be notified within 24 hours. 2. Sludge Management Plan Ninety days prior to the initial disposal of sludge generated by any pretreatment facility, the permittee shall submit a sludge management plan to the Control Authority. 3. Flow Measurement Requirements Temporary Flow Measurement Method Until such time as discharge flow measurement devices for individual regulated pipes are required by the Control Authority, the permittee shall record the water meter reading providing water to the facility at the beginning and end of each composite sample collection time period, convert this to an estimate of the daily discharge flow for each pipe, and report this value on the discharge monitoring report form. 4. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Resources Certified Laboratory that is certified in the analysis of the pollutant in wastewater. Industrial User Pretreatment Permit (IUP) Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: Town of Denton NC0026689 IUP name:Century Hosiery IUP Number:0001 IUP Effective date:January 1,2020 Pipe Numbers,list all regulated pipes: 001 IUP expiration date:December 31,2025 IUP 40 CFR#,if applicable: N/A B. IUP Survey& Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form (see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form (see chapter 7)completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not results in an Over Allocation situation for any pollutants. Flow, BOD, pH, Cadmium, Chromium, Copper,Lead, and Zinc Industrial User Pretreatment Permit (IUP) Synopsis RATIONALE#2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were used(attach calculations) Were not used The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. D NA RATIONALE#3a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading(MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. Cd, Pb RATIONALE#3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not in over allocations. Industrial User Pretreatment Permit (IUP) Synopsis INA RATIONALE#4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale pH I SUO RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 Avg SIU lbs/day 5%MAHL, lbs/day TSS - 49 32.7 89 r b II RATIONALE#5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters(attach documentation of waiver justification). None Industrial User Pretreatment Permit (IUP) Synopsis Industrial User Wastewater Survey & Permit Application Company Name: Century Hosiery Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations, company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements,monitoring,record keeping,and data management.. Malcolm Martin Kathy Martin Title Years with firm Title Years with firm President 30 Executive Vice President 30 Phone# Fax# Phone# Fax# 336-859-3806 336-859-2980 336-859-3806 336-859-2980 Physical street address of facility Official mailing address,if different. Note if same. 41 East Salisbury Street Same P.O.Box 1410 City State Zip City State Zip Denton NC 27239 _ The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit(IUP)for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance,Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and/or imprisonment for knowing violations. 41,,t i)„, okip_o/ Signature of Authorized Representative Date listed above (seal if applicable) Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 1 of 188 Industrial User Wastewater Survey & Permit Application 1. Provide a brief narrative description of the type of business, manufacturing processes, or service activities your firm conducts at this site. Knitting and dyeing socks 2. List the primary products produced at this facility: Medical socks 3. List raw materials and process additives used: Textile dyes and chemicals 4. Are biocides added to any water discharged to the POTW, if yes describe: Yes Nov' 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. Knitting—5 days per week—24 hours per day Dyeing—5 days per week -8 hours per day 6. Production process is: Check, if all continuous Check, if all batch If both please enter, % continuous = % %Batch= 100% Title: Ill Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 2 of 188 Industrial User Wastewater Survey & Permit Application 7. Does production vary significantly (+- 20 %) by season. Describe. Yes No 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes,please describe. Yes No 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. Waste Pro Charlotte NC 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. Attached 11. Attach sketch or schematic showing sampling points and all connections to the sewer. Attached 12. Complete the Wastewater Pollutants Checklist attached to this Survey. Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\lndustrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 3 of 188 Industrial User Wastewater Survey & Permit Application 13. Do you have,or have you ever applied for, been issued,or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes,list all other NPDES permits,permit numbers,dates,and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name Yes If yes: Permit,#,date,applicant name No 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes,list all other IUP permits,permit numbers,dates, and names used to apply for them. If yes: Permit,#,date,applicant name Permit#0001,Last issued January 1,2015,Century Hosiery Yes ✓ If yes: Permit,#,date,applicant name No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater,general,Non-Discharge,septic tank,etc.). If yes,list all other permits,permit numbers, dates, and names used to apply for them. If yes: Permit type,#,date,applicant name Boiler Safety#101627,Century Hosiery Yes ✓ If yes: Permit type,#,date,applicant name No If yes: Permit type,#,date,applicant name 16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared for this facility? Yes ✓ No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes ✓ No 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. Title: NJ Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 4 of 188 Industrial User Wastewater Survey & Permit Application Yes No ✓ 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes ✓ #of Tanks 6 No 1-250 gallon of diesel fuel;Used for boiler operation.Tank is double wall construction.The tank has a capacity of 1,000 gallons.We only store 250 gallons.This is used as a back-up for our propane.. 3—1,000 gallon tanks for propane 2—120 gallon tank for propane Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 5 of 188 Industrial User Wastewater Survey & Permit Application PART II, Water Supply, Use, & Disposal Worksheet: Water Used for: Water Avg. Max. M E Disposal Avg. Max. M E gal/day gal/day e st gal/day gal/day e st Source(s) a i Method(s) a i s m s m u at u at re e re e d d d d (see Source List below) (see Disposal List below) 1. Process water 1 2 2. Washdown water 1 600 2 600 3. Water into product 4. Air Quality Permitted units 5. Domestic -toilets,drinking, cafe 1 600 2 600 6. Cooling water, Process NON-Contact 7. Boiler/Cooling tower blowdown 1 5 8. Cooling water,HVAC 9. Other: Total s => Total s => Typical Water Sources: Possible Water Disposal Methods 1. City/Public supply 1. Sanitary sewer,with pretreatment 2. Private wells, drinking 2. Sanitary sewer,without pretreatment 3. Groundwater remediation wells 3. Storm sewer 4. Private ponds 4. Surface waters of NC 5. Surface waters of NC, please identify 5. Evaporation 6. Include others if applicable 6. Land applied 7. To groundwater 8. Septic Tank 9. Waste Haulers (identify) 10. Water into Product 11. Include others, if applicable Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 6 of 188 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present,and describe. No pretreatment facilities=> 1• Flow equalization Aerated equalization=> NON-Aerated equalization=> Total volume of equalization (million gal.)_> 2. Activated Carbon Yes No Describe any,if present. 3. Activated Sludge Yes No 4. Air Stripping Yes No 5. Centrifugation Yes No 6. Chemical Precipitation Yes No 7. Chlorination Yes No 8. Cyanide Destruction Yes No 9. Cyclone Yes No 10. Dissolved Air Floatation Yes No 11. Filtration Yes No 12. Flocculation Yes No 13. Grease Trap Yes No 14. Grit Removal Yes No 15. Ion Exchange Yes No 16. Neutralize,pH adjust Yes No 17. Other Biological Treatment Yes No 18. Ozonation Yes No 19. Reverse Osmosis Yes No 20. Screening Yes No 21. Sedimentation Yes No 22. Septic Tank Yes No 23. Silver Recovery Yes No 24. Solvent Separation Yes No 25. Spill protection Yes No List any others. Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 7 of 188 PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date May 1, 1996 2. List all Standard Industrial Classification(SIC) codes for your facility. These may be found on State Unemployment forms,tax forms, accounting records, or from the Chamber of Commerce. 2252 3. Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CFR)? If yes, give complete 40 CFR number=> No 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes No Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 8 of 188 PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: Check 40 Industrial Activity Check 40 Industrial Activity below CFR# below CFR# 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg. 471 Nonferrous Metal,Form&Powders 408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics, 411 Cement Manufacturing &Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical,electronic components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap&Detergent Manufacturing 454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning&Finishing Others Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 9 of 188 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if ' Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Acid Extractable Organics 2-Chlorophenol 34586 V. 2,4-Dichlorophenol 34601 ✓ 2,4-Dimethylphenol 34606 ,/ 2,4-Dinitrophenol 34616 ,/ 2-Methyl-4,6-dinitrophenol 34657 ,/ 4-Chloro-3-methylphenol 34452 ,/ 2-Nitrophenol 34591 ,/ 4-Nitrophenol 34646 ✓ Pentachlorophenol 39032 ,/ Phenol 34694 ,/ 2,4,6-Trichlorophenol 34621 V Base Neutral Organics 1,2,4-Trichlorobenzene 34551 ,/ 1,2-Dichlorobenzene 34536 ,/ 1,2-Diphenylhydrazine 34346 ,/ 1,3-Dichlorobenzene 34566 ,/ 1,4-Dichlorobenzene 34571 ,/ 2,4-Dinitrotoluene 34611 2,6-Dinitrotoluene 34626 . 2-Chloronaphthalene 34581 ,/ 3,3-Dichlorobenzidine 34631 V 4-Bromophenyl phenyl ether 34636 V 4-Chlorophenyl phenyl ether 34641 V Acenaphthene 03405 ,/ Acenaphthylene 34200 ,/ Anthracene 34220 .7 Benzidine 39120 ,/ Benzo(a)anthracene 34526 ,/ Benzo(a)pyrene 34247 V Benzo(b)fluoranthene 34230 V Benzo(ghi)perylene 34521 ,/ Benzo(k)fluoranthene 34242 ,/ Bis(2-chloroethoxy)methane 34278 .7 Bis(2-chloroethyl)ether 34273 ,/ Bis(2-chloroisopropyl)ether 34283 ./ Bis(2-ethylhexyl)phthalate 39100 V Butyl benzyl phthalate 34292 V Chrysene 34320 ,/ Di-n-butyl phthalate 39110 V Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 10 of 188 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 V Dibenzo (a,h) anthracene 34556 V Diethyl phthalate 34336 V Dimethyl phthalate 34341 V Fluoranthene 34376 ✓ Fluorene 34381 ✓ Hexachlorobenzene 39700 V Hexachlorobutadiene 34391 V Hexachlorocyclopentadiene 34386 V Hexachloroethane 34396 V Indeno(1,2,3-cd)pyrene 34403 V Isophorone 34408 V N-nitroso-di-n-propylamine 34428 V N-nitrosodimethylamine 34438 V N-nitrosodiphenylamine 34433 V Naphthalene 34696 V Nitrobenzene 34447 V Phenanthrene 34461 V Pyrene 34469 V Metals Aluminum 01104 V Antimony 01097 V Arsenic 01002 V Beryllium 01012 V Cadmium 01027 V V Chromium 01034 V Copper 01042 V V Lead 01051 V Mercury 71900 V Molybdenum 01062 V Nickel 01067 V Selenium 01147 V Silver 01077 V Thalium 00982 V Zinc 01092 V - V Title: N Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 11 of 188 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 a/ Chloride 00940 ,/ Cyanide 00720 ,/ Fluoride 00951 ./ Purgeable Volatile Organics 1,1,1-Triehioroethane 34506 ,/ 1,1,2,2-Tetrachloroethane 34516 ,/ 1,1,2-Triehioroethane 34511 1,1-D ichloroethane 34496 ./ 1,1-D ichloroethylene 34501 ./ 1,2-Dichloroethane 34531 V 1,2-Dichloropropane 34541 ./ 2-Chloroethyl vinyl ether 34576 ./ Acrolein 34210 V Acrylonitrile 34215 ,/ Benzene 34030 ,/ Bromodichloromethane 32101 .7 Bromoform 32104 ./ Bromomethane 34413 V Carbon tetrachloride 32102 ,/ Chlorobenzene 34301 ,/ Chloroethane 34311 V Chloroform 32106 ✓ Chloromethane 34418 ✓ cis 1,3-Dichloropropene 34704 V Dibromochloromethane 32105 V Ethylbenzene 34371 ,/ Methylene chloride 34423 V Tetrachloroethylene 34475 Al" Toluene 34010 V trans 1,3-Dichloropropene 34699 V/ trans-1,2-Dichloroethylene 34546 V/ Trichloroethylene 39180 ./ Trichlorofluoromethane 34488 ✓ Vinyl chloride 39175 ,/ Others Xylene ✓ Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\ndustrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 12 of 188 Data Summary Form Denton WWTP <= Receiving POTW NCO() 26689 <= Receiving NPDES # Century Hosiery <= Specific Sample Location! #0001 i.e., Give IU Name, IUP#, and/or pipe# BOD TSS Ammonia Lab => Laboratory performing analysis => Meritech, Inc. Meritech, Inc. Meritech, Inc. MDL=> Laboratory Method Detection Limits => 2.0 2.5 Notes => Notes => Q = Flow Sample Date Notes about Sample M=Metered Conc. Results Conc. Results Conc. Results ID, or Sample E=Estimated from Lab from Lab from Lab Count Collected 1 mgd gal/day <? mg/1 <? mg/1 <? mg/1 1 5/6/15 M 48,960 160 68 2 6/7/16 M 49,100 103 3 10/10/16 M 32,560 166 47 4 5/3/17 M 35,700 143 68 . 5 10/30/17 M 41,320 215 30 6 5/2/18 M 36,240 715 61 7 11/19/18 E 21,700 131 28 8 4/24/19 M 19,870 222 41 9 10 11 12 etc average 35,681gpd INS => Total number of samples => 8 7 Max. value => Maximum data value (mg/1) _> 715 68 Avg. (use 1/2 BDL) => Avg. data value, Include BDL values as 1/2 detection limit=> 49 Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 13 of 188 Data Summary Form Denton WWTP <= Receiving POTW NC0026689 <= Receiving NPDES # Century Hosiery <= Specific Sample Location! #0001 i.e., Give IU Name, IUP#, and/or pipe # i Arsenic Copper Chromium Cadmium COD Lab => Meritech, Inc. Meritech, Inc. Meritech, Inc. MDL=> 0.002 0.005 0.002 Notes=> Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/I <? mg/1 1 5/6/15 0.058 < 0.005 < 0.002 2 6/7/16 0.023 < 0.005 < 0.002 3 10/10/16 0.038 < 0.005 < 0.002 4 5/3/17 0.066 < 0.005 < 0.002 5 10/30/17 0.028 < 0.005 < 0.002 6 5/2/18 0.065 < 0.005 < 0.002 7 11/19/18 0.019 < 0.005 < 0.002 8 4/24/19 0.039 < 0.005 < 0.002 9 10 11 12 etc TNS => 8 8 8 Max. Value=> 0.066 <0.005 <0.002 Avg. (use1/2 BDL)_> 0.042 0.0025 0.001 Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 14 of 188 Data Summary Form Denton WWTP <= Receiving POTW NC0026689 <= Receiving NPDES # Century Hosiery <= Specific Sample Location! #0001 i.e., Give IU Name, IUP#, and/or pipe # , Cyanide Lead Mercury Nickel Silver Zinc Lab => Meritech, Inc. Meritech, Inc. Meritech, Inc. MDL=> 0.010 0.010 0.010 Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/I <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 5/6/15 < 0.010 < 0.010 0.119 2 6/7/16 < 0.010 < 0.010 0.049 3 10/10/16 < 0.010 0.050 4 5/3/17 < 0.010 0.065 5 10/30/17 < 0.010 0.105 6 5/2/18 < 0.010 0.083 7 11/19/18 < 0.010 0.033 8 4/24/19 < 0.010 0.048 10 11 12 etc TNS => 8 2 8 Max. Value => <0.010 <0.010 0.119 Avg. (use1/2 BDL) => 0.005 0.005 0.069 Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 15 of 188 Data Summary Form Denton WWTP <= Receiving POTW NC0026689 <= Receiving NPDES # Century Hosiery <= Specific Sample Location! #0001 i.e., Give IU Name, IUP#, and/or pipe # Oil & Grease Dichlorobromom Other Other Other Other ethane Lab => Meritech, Inc Meritech, Inc MDL=> 5 0.01 Notes=> Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? Mg/1 <? Mg/1 <? Mg/1 <? Mg/1 <? Mg/1 <? Mg/1 1 5/6/15 7 2 6/7/16 10 3 10/10/16 < 5 < 0.01 4 5/3/17 < 5 5 10/30/17 < 5 6 5/2/18 < 5 7 11/19/18 < 5 8 4/24/19 7 9 10 11 12 etc TNS => 8 1 Max. Value => 10 0.005 Avg. (usel/2 BDL) => 4.56, 0.005 Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&1UP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 16 of 188 Industrial User Wastewater Survey & Permit Application Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description W13 Improved maintenance scheduling recordkeeping, or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers W 19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments) W31 Improved storage or stacking procedures W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves W34 Installed secondary containment W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources ✓ W39 Other spill and leak prevention (explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments) W51 Instituted recirculation within a process Title: IU Wastewater Survey&Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 17 of 18 Industrial User Wastewater Survey & Permit Application Current Projected Code Description W52 Modified equipment, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) W61 Changed to aqueous cleaners ( from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation(explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing (explain briefly in comments) W81 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications(explain briefly in comments) W99 Other(specify in comments ) Comments (Please list corresponding code) Title: IU Wastewater Survey & Permit Application File name: C:\Users\Troy.000\Documents\Pretreatment Documents and Files\Industrial Wastewater Survey&IUP Permit Application(Long Form)August 2019.docx Revision date: 12/30/97 Page 18 of 188 Workbook Name : Denton.HWA.AT_ pp DWQS_2017_Aroved.xls, Worksheet Name: Afrinted: 12/6/2019, 11:05AM Page 1 of 5 Allocation Table Spreadsheet Instructions: Headworks last approved: 11/10/16 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is Allocation Table updated: 1 1/10/16 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Permits last modified: 01/01/20 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTW=> Denton NPDES&> NC0026689 FLOW BOD TSS Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Count (please Hetalphabaticy) number number Industry Date Date Expires MGD jal/day m 1 lbs/day m 1 lbs/day 1 Century Hosiery 0001 001 textile 01/01/15 12/31/19 0.0800 80,000 750.00 500.40 2 3 4 5 �� 6 7 8 i 9 s 10 \ Column Totals=> 0.08001 80,000 500 0 Basis=> NPDES Design Design - MAHL from HWA(lbs/day)=> NPDES Permitted Flow=> 0.8000 1434 1788 Uncontrollable Loading(lbs/day)_> 0.4890 914 1048 Total Allowable for Industry(MAIL)(lbs/day)=> 0.3110 521 740 Total Permitted to Industry(lbs/day)_> 0.0800 500 0 MAIL left(lbs/day)_> 0.2310 21 740 Percent Allow. Ind.(MAIL)still available(%)=> 74.3% 3.9% 100.0% Percent MARL still available(%)=> 28.9% 1.4% 41.4 5 Percent MAHL(lbs/day)_> 0.0400 72 89 HWA.AT Revised:November 2005 • Workbook Name : Denton.HWA.AT_DWQS_ pprovWorksheetName:2017_Aed.xls, Afrinted: 12/6/2019, 11:05,AM Allocation Table Page 2 of 5 Headworks last approved: 11/10/16 Allocation Table updated: 11/10/16 Permits last modified: 01/01/20 POTw=> Denton NPDESe > NC0026689 Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (plane list elplubeeicty) number number mg/1 lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/I ,lbs/day mg/I lbs/day 1 Century Hosiery 0001 001 0.0070 0.0047 0.2000 0.1334 0.2000 0.1334 2 3 ` _ 4 4 e 5 -. .-- 6 , 8 9 10 Column Totals=> 01 0.00001 0.00471 0.1334 0.13341 0.0000 Sludge Basis=> Design Ceiling Stream Std Stream Std Stream Std Stream Std MAHL from HWA(lbs/day)=> 266.88 0.0458 0.0224 0.2671 1.1151 0.0705 Uncontrollable Loading(lbs/day)_> 67.70 0.0204 0.0041 0.0216 � 0.3389 0.0110 Total Allowable for Industry(MAIL)(lbs/day)=> 199.18 0.0254 0.0183 0.2455 0.7762 0.0595 Total Permitted to Industry(lbs/day)=> 0.00 0.0000 0.0047 0.1334 0.1334 0.0000 MAIL left(lbs/day)=> 199.18 0.0254 0.0136 0.1120 0.6427 0.0595 Percent Allow. Ind.(MAIL)still available(%)=> 100.0% 100.0% 74.5% 45.6% 82.8% 100.0% Percent MAHL still available(%)=> 74.6% 55.5% 60.9% 41.9% 57.6% 84.4% 5 Percent MAHL(lbs/day)=> 13 0.0023 0.0011 0.0134 0.0558 0.0035 HWA.AT Revised:November 2005 Workbook Name : Denton.HWA.AT_DWQS_ ppro 2017_Aved.xls, Worksheet Name: Afrinted: 12/6/2019, 11:05,AM Allocation Table Page 3 of 5 Headworks last approved: 11/10/16 Allocation Table updated: 11/10/16 Permits last modified: 01/01/20 POTw=> Denton NPDES > NC0026689 Lead Mercury Molybdenum Nickel Selenium Silver Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (pleaaelist alphabeticly) number number J mg/I lbs/day mg/I ` lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/I lbs/day 1 Century Hosiery 0001 001 0.0200 0.0133 , 4 2 . - 3 _ 4 5 _ 6 _a_ . ■ 7 r 8 A 9 10 Column Totals=> 1 0.01331 L 0.000000 0.0000 0.00001 0.00001 I 0.0000 Sludge AS/Nit/TF Basis=> Stream Std Stream Std Ceiling Stream Std Stream Std inhibition MARL from HWA(lbs/day)_> 0.1546 _ 0.008740 0.0624 0.1884 0.0437 1.0925 Uncontrollable Loading(lbs/day)=> 0.0204 0.003181 0.0102 0.0347 0.0204 Total Allowable for Industry(MAIL)(lbs/day)=> 0.1342 _ 0.005559 0.0522 _ 0.1537 0.0233 #VALUE! Total Permitted to Industry(lbs/day)=> 0.0133 0.000000 0.0000 _ 0.0000 0.0000 0.0000 MAIL left(lbs/day)_> 0.1209 _ 0.005559 0.0522 0.1537 0.0233 #VALUE! Percent Allow.Ind.(MAIL)still available(%)=> 90.1% _ 100.0% 100.0% 100.0% 100.0% #VALUE! Percent MARL still available(%)=> 78.2% 63.6% 83.7% _ 81.6% 53.3% #VALUE! 5 Percent MAHL(lbs/day)_> 0.0077 0.000437 0.0031 0.0094 0.0022 HWA.AT Revised:November 2005 Workbook Name : Denton.HWA.AT_DWQS_2017_Approved.xls, Worksheet Name: Atrinted: 12/6/2019, 11:05 AM Allocation Table Page 4 of 5 Headworks last approved: 11/10/16 Allocation Table updated: 11/10/16 Permits last modified: 01/01/20 Porvv=> Denton NPDESAC> NC0026689 Zinc Total Nitrogen Total Phos. hlorobromometh d e Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (plena lilt alpbabeticty> number number mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/i lbs/day 1 Century Hosiery 0001 001 0.2500 0.1668 , 2 J 3 4 , 6 _ 4 iimir- .1 7 i ......., 8 _ . IMMIIIIIIMEN 1 I 9 p ► . 10 Column Totals=> 0.16681 0.001 0.00 0.0000 0.00001 I 0.00001 AS/Nit/TF Basis=> inhibition MAHL from HWA(lbs/day)_> 2.1851 _ Uncontrollable Loading(lbs/day)_> 0.9910 _ Total Allowable for Industry(MAIL)(lbs/day)_> 1.1941 _ Total Permitted to Industry(lbs/day)_> 0.1668 0.00 0.00 0.0000 0.0000 0.0000 MAIL left(lbs/day)_> 1.0273 ~_ Percent Allow. Ind.(MAIL)still available(%)_> 86.0% ####### ####### ####### ####### ####### Percent MAHL still available(%)_> 47.0% ####### ####### 1 ####### ####### ####### 5 Percent MAHL(lbs/day)=> 0.1093 HWA.AT Revised:November 2005 Workbook Name : Denton.HWA.AT_DWQS_2017_Approved.xls, WorksheekWame..Afrinted: 12/6/2019, 11:05AM Allocation Table Page 5 of 5 Headworks last approved: 11/10/16 Allocation Table updated: 11/10/16 Permits last modified: 01/01/20 PDTW=> Denton NPDESa > NC0026689 f g h I Industry Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Count (plane list alphabeicly) number number mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 Ibs/da 1 Century Hosiery 0001 001 2 3 4 5 6 7 8 9 10 Column Totals=> 1 0.0000) 0.0000) 0.0000) l 0.0000 Basis=> MAHL from HWA(lbs/day)_> _ Uncontrollable Loading(lbs/day)_> Total Allowable for Industry(MAIL)(lbs/day)_> _ Total Permitted to Industry(lbs/day)-> 0.0000 _ 0.0000 0.0000 0.0000 MAIL left(lbs/day)_> Percent Allow.Ind.(MAIL)still available(%)_> ####### ####### ####### ####### Percent MAHL still available(%)_> ####### ####### ####### ####### 5 Percent MAHL(lbs/day)—> HWA.AT Revised:November 2005