NC0024333_Inspection_20191119 (2)

ROY COOPER
Governor
MICHAEL S. REGAN
Secretary
LINDA CULPEPPER
Director
Kevin Keesler
Pretreatment Coordinator
City of Monroe
Post Office Box 69
Monroe, North Carolina 28111
Dear Mr. Keesler:
NORTH CAROLINA
Environmental Quality
November 19, 2019
Subject: Pretreatment Compliance Inspection
City of Monroe
NPDES Permit No. NCO024333
Union County
Enclosed is a copy of the Pretreatment Compliance Inspection Report for the inspection of the City of Monroe's
approved Industrial Pretreatment Program on November 7, 2019, by Mr. Wes Bell of this Office.
The report should be self-explanatory; however, should you have any questions concerning this report, please do
not hesitate to contact Mr. Bell at [phone] or at wes.bell(&ncdenr.gov.
Sincerely,
DocuSigned by:
A41-0 W H PU4,t . for
F161FB69A2D84A3...
W. Corey Basinger, Regional Supervisor
Water Quality Regional Operations Section
Division of Water Resources, NCDEQ
Enclosure: Pretreatment Compliance Inspection Report
D Q
� North Carolina Department of Environmental Quality I Division of Water Resources
Mooresville Regional Office 1 610 East Center Avenue, Suite 301 1 Mooresville, North Carolina 28115
NORTH CAROLINA
Da"MoM a enWmn�bl mwnq 704,663.1699

NORTH CAROLINA DIVISION OF WATER RESOURCES
PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT
BACKGROUND INFORMATION
1. Control Authority (POTW) Name: City of Monroe
2. Control Authority Representative(s): Kyle Ketchum, Kevin Keesler
3. Title(s): WWTP Superintendent, Pretreatment Coordinator
4. Last Inspection Date: 7/17/18 Inspection Type: ❑ PCI ® Audit
5. Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? ® YES ❑ NO
6. Is POTW under an Order That Includes Pretreatment Conditions? ❑ YES ® NO
Order Type, Number, Parameters: Are Milestone Dates Being Met? ❑ YES ❑ NO ® NA
ICIS CODING
Main Program Permit Number MM/DD/YY
NCO024333 11/07/19
7. Current Number Of Significant Industrial Users (SIUs)?
1 14
8. Number of SIUs With No IUP, or With an Expired IUP?
0
9. Number of SIUs Not Inspected By POTW in the Last Calendar Year?
F 0
10. Number of SIUs Not Sampled By POTW in the Last Calendar Year?
0
11. Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods?
1
12. Number of SIUs in SNC For Reporting During Either of the Last 2 Semi -Annual Periods?
0
13. Number of SIUs in SNC with Pretreatment Schedule?
0
14. Number of SIUs on Schedules?
0
15. Current Number Of Categorical Industrial Users CIUs ?
7
16. Number of CIUs in SNC? 11
1
POTW INTERVIEW
17. Since the Last PCI, has the POTW had any NPDES Limits Violations?
If Yes, What are the Parameters and How are these Problems Being Addressed?
18. Since the Last PCI, has the POTW had any Problems Related to an Industrial
Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased
Sludge Production, Etc.)?
If Yes, How are these Problems Being Addressed?
19. Which Industries have been in SNC for Limits or Reporting during SNC fox
either of the Last 2 Semi -Annual Periods? Not Been Published for January
Public Notice?(May refer to PAR if Excessive SIUs in SNC) SNC fox
Not Pu
20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an
Order, Has a Signed Copy of the Order been sent to the Division?
21. Are Any Permits Or Civil Penalties Currently Under Adjudication? If Yes, Which
Ones?
® YES [-]NO
Flow violation for 12/2018; due
to significant rainfall events.
[—]YES ® NO
Limits: Glenmark Pharmaceuticals;
— June 2019 time period.
Reporting: N/A
flished: N/A
N/A
❑ YES ® NO
LTMP/STMP FILE REVIEW:
22. Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? ® YES ❑ NO
23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ® YES ❑ NO
24. Is LTMP/STMP Data Maintained in a Table or Equivalent? ® YES ❑ NO Is Table Adequate? ® YES ❑ NO
25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO
26. If NO to 23 - 26, list violations:
27. Should any Pollutants of Concern be Eliminated from or Added to LTMP/STMP? ❑ YES ® NO
NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 1

28. PRETREATMENT PROGRAM ELEMENTS REVIEW:
Program Element
Last Submittal Received
Date In file?
Last Approval
Date In file
Date Next Due,
If Applicable
Headworks Analysis (HWA)
3/2/15
® Yes ❑ No
5/29/15
® Yes ❑ No
4/1/20
Industrial Waste Survey (IWS)
10/1/19
® Yes ❑ No
10/15/14
® Yes ❑ No
In Review
Sewer Use Ordinance (SUO)
12/27/12
® Yes ❑ No
1/4/13
® Yes ❑ No
Enforcement Response Plan (ERP)
6/18/13
® Yes ❑ No
9/12/13
® Yes ❑ No
Long Term Monitoring Plan (LTMP)
7/27/16
® Yes ❑ No
8/29/16
® Yes ❑ No
INDUSTRIAL USER PERMIT (IUP) FILE REVIEW
29. User Name
1. GM Nameplate
2. ATI IF
3. ORO
30. IUP Number
CM-20
I CM-30
CM-25
31. Does File Contain Current Permit?
® Yes ❑
I ® Yes ❑
I ® Yes ❑ No
32. Permit Expiration Date
6/30/20
6/30/20
6/30/22
33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A
433.15
471
433
34. Does File Contain Permit Application Completed Within One Year Prior
® Yes ❑ No
® Yes ❑ No
® Yes ❑ No
to Permit Issue Date?
35. Does File Contain an Inspection Completed Within Last Calendar Year?
I ® Yes ❑ No
® Yes ❑ No
® Yes ❑ No
36. a. Does the File Contain a Slug/Spill Control Plan?
a. ®Yes ❑No
a. ®Yes ❑No
a. ®Yes ❑No
b. If No, is One Needed? See Inspection Form from POTW)
b. ❑Yes []No
b. ❑Yes ❑No
b. []Yes []No
37. For 40 CFR 413 and 433 TTO Certification, Does File Contain a Toxic
®Yes❑No❑N/A
❑Yes❑NoON/A
®Yes❑No❑N/A
Organic Management Plan (TOMP)?
38. a. Does File Contain Original Permit Review Letter from the Division?
a. EYes ❑No
a. ®Yes []No
a. ®Yes ❑No
b. All Issues Resolved?
b.❑Yes❑No®N/A
b.❑Yes❑No®N/A
b.❑Yes❑No®N/A
39. During the Most Recent Semi -Annual Period, Did the POTW Complete
® Yes ❑ No
® Yes ❑ No
® Yes ❑ No
its Sampling as Required b IUP, includingflow?
40. Does File Contain POTW Sampling Chain -Of -Custody Forms?
® Yes ❑ No
I ® Yes ❑ No 11
® Yes ❑ No
41a. During the Most Recent Semi -Annual Period, Did the SIU Complete its
®Yes❑No❑N/A
11
®Yes❑No❑N/A
®Yes❑No❑N/A
Sampling as Required b IUP, includingflow?
41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports
®Yes❑No❑N/A
®Yes❑No❑N/A
®Yes❑No❑N/A
on time?
42a. For categorical IUs with Combined Wastestream Formula (CWF), does
®Yes❑No❑N/A
❑Yes❑No®N/A
❑Yes❑NoEN/A
1
file include process/dilution flows as Required b IUP?
42b. For categorical IUs with Production based limits, does file include
❑Yes❑No[9
®Yes❑No❑N/A
❑Yes❑NoEN/A
production rates and/or flows as Required by IUP?
43a. During the Most Recent Semi -Annual Period, Did the POTW Identify
❑Yes❑NoENA
❑Yes❑NoON/A
❑Yes❑NoEN/A
All Limits Non -Compliance from Both POTW and SIU Sampling?
43b. During the Most Recent Semi -Annual Period, Did the POTW Identify
❑Yes❑NoEN/A
❑Yes❑NOON/A
❑Yes❑NoEN/A
All Reporting Non -Compliance from SIU Sampling?
44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self-
a.❑Yes❑No®N/A
a.❑Yes❑No®N/A
a.❑Yes❑No®N/A
Monitoring Violations?
b. Did Industry Resample and submit results to POTW Within 30 Days?
b.❑Yes❑No®N/A
b.❑Yes❑No®N/A
b.❑Yes❑No®N/A
c. Did POTW resample within 30 days of knowledge of SIU limit
c.❑Yes❑No®N/A
c.❑Yes❑No®N/A
c.❑Yes❑No®N/A
violations from the POTW sample event?
45. During the Most Recent Semi -Annual Period, Was the SIU in SNC?
❑
Yes
®
No 11
❑
Yes
®
No 11
❑
Yes
®
No
46. During the Most Recent Semi -Annual Period, Was Enforcement Taken
❑Yes❑No®N/A
❑Yes❑No®N/A
❑Yes❑No®N/A
as Specified in the POTW's ERP (NOVs, Penalties, timing, etc.)?
47. Does the File Contain Penalty Assessment Notices?
❑Yes❑NoEN/A
❑Yes❑NoEN/A
❑Yes❑NoEN/A
48. Does The File Contain Proof Of Penalty Collection?
❑Yes❑No®N/A
❑Yes❑No®N/A
❑Yes❑No®N/A
49. a. Does the File Contain Any Current Enforcement Orders?
a.❑Yes❑No®N/A
a.❑Yes❑No®N/A
a.❑Yes❑No®N/A
b. Is SIU in Compliance with Order?
b.❑Yes❑No®N/A
b.❑Yes❑No®N/A
b.❑Yes❑No®N/A
50. Did the POTW Representative Have Difficulty in Obtaining Any of This
❑ Yes ® No
❑ Yes ® No
❑ Yes ® No
Requested Information For You?
NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 2

FILE REVIEW COMMENTS:
16. Glenmark Pharmaceuticals, Inc. was in SNC for acetone TRC violations during first half of 2019.
28. The SUO was adopted on 5/21/13.
35. The POTW performed the SIU inspections on 10/26/18 (GM Nameplate), 12/19/18 (ATI Specialty Materials — Bakers South
Operations) and 10/31/18 (ORO Manufacturing Co.).
39. POTW contracts Shealy Environmental Services for sample analyses.
41a. GM Nameplate and ATI both contract Pace Analytical Services and ORO contracts Prism Laboratories for sample analyses.
SUMMARY AND COMMENTS:
The records reviewed during the inspection were organized and well maintained. The POTW's Industrial Pretreatment Program was being
properly implemented.
NOD: ❑ YES ®NO
NOV: ❑ YES ®NO
QNCR: [—]YES ®NO
POTW Rating:
Satisfactory ❑ Marginal ❑ Unsatisfactory_ ❑
[�—"96DWCC3437
cuSignedd by:
PCI COMPLETED BY: ... DATE: 11/18/2019
Wes Bell, Env. Specialist II, Mooresville Regional Office
[DocuSigned by:
Aoa� N Nuft 11.18.19
PCI REVIEWED BY: F161FB69A2D84A3... DATE:
for W. Corey Basinger, Regional Supervisor, Mooresville Regional Office
NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 3