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NCGNE0984_COMPLETE FILE - HISTORICAL_20140522
STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. NCGN E J �� DOC TYPE -ErHiSTORICAL FILE DOC DATE ❑ 1 0 5 �� YYYY M M D D _ +4 NCDENP North Carolina Department of Environment and Natural Resources Pat McCrory John E. Skvarla, III Governor Secretary May 22, 2014 FCC (North Carolina), LLC Attn: Bob Kendall, Administration Senior Manager 18000 Fieldcrest Road Laurinburg, NC 28352 Subject: No Exposure Certification NCGNE0984 FCC (North Carolina), LLC — Paper Plant Scotland County Dear Mr. Kendall: The Division of Energy, Mineral and Land Resources (DEMLR), Land Quality Section has reviewed your submittal of the No Exposure Certification for Exclusion from NPDES Stormwater Permitting form. Based on your submittal and signed certification of no exposure at the above referenced facility as well as observations made during a site visit conducted by Mike Lawyer with the Fayetteville Regional Office on May 21, 2014, we are granting your conditional exclusion from permitting as provided for under 40 CFR 122.26(g), which is incorporated by reference in North Carolina regulations. Please note that by our acceptance of your No Exposure Certification, you are obligated to maintain no exposure conditions at your facility. If -conditions change such that your facility can no longer qualify for the No Exposure Certification, you are obligated to immediately obtain NPDES permit coverage for your stormwater discharge. Otherwise, the discharge becomes subject to enforcement as an un-permitted discharge. You must self re -certify annually using the enclosed form, or obtain NPDES permit coverage for any stormwater discharges from your facility. The annual self re -certification does not need to be submitted to DEMLR unless requested. Your conditional exclusion from permitting does not affect your facility's legal requirements to obtain environmental permits that may be required under other federal, state, or local regulations or ordinances. If you have any questions or need further information, please contact Mike Lawyer at (910) 433-3394. Sincerely, torTracy E. s.CPM Director — DEMLR Enclosure cc: Eiji Matsunaga, Paper Plant Production Manager (via e-mail) FRO — Land Quality Section, Stormwater Files (w/o enclosure) Stormwater Permitting Program, No Exposure Files (w/o enclosure) Division of Energy, Mineral and Land Resources Land Quality Section Fayetteville Regional Office, 225 Green Street — Suite 714, Fayetteville, North Carolina 28301 Phone: 910-433-3300 / FAX: 910-486.07071 Internet: httpltportal,nodenr.orghvebllrl An Equal opportunity 1 Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper FRO $tad C-Ae Division of Water Quality / Surface Water Protection A7i.LA'I National Pollutant Discharge Elimination System NCDENC NO EXPOSURE CERTIFICATION for Exclusion R NCGNE0000 No" C wout" ouvin¢wr or EMV*C".V%r n 0 MaW+ti ftmun=s NO EXPOSURE CERTIFICATION FOR AGENCY USEONLY Vale Rrceived. Year Atoreh' I):iy cen ificate of Gwcramc C i �1 RP=@R!0WM0 DEC 1 6 2013 National Pollutant Discharge Elimination System application for exclusion from a Storrnwater Permit based on NO EXPOSURE: .. dEU-WATt}iQUAtITIf . R - ----- - -- - Submission of this No Exposure Certification constitutes notification that your facility does not require a permit for storm water discharges associated with industrial activity in the State of North Carolina because it qualifies for a no exposure exclusion. A condition of no exposure at an industrial facility means all industrial materials and activities are protected by a storm resistant shelter (with some exceptions) to prevent exposure to rain, snow, snowmelt, and/or runoff. EC 2013 For permitted facilities in North Carolina, DWQ must approve your application for No Exposure Certification before this exclusion is effective. Until you are issued a No Exposure Certification and your NPDES permit is rescinded, your facility must continue to abide by the terms and conditions of the current permit. Industrial materials or activities include, but are not limited to: material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. Material handling activities include the storage, loading and unloading, transportation, or conveyance of any raw material, intermediate product, final product or waste product. A storm resistant shelter is not required for the following industrial materials and activities: drums, barrels, tanks, and similar containers that are tightly sealed, provided those containers are not deteriorated and do not leak. "Sealed" means banded or otherwise secured and with locked or non -operational taps or valves, adequately maintained vehicles used in material handling; and final products, other than products that would be mobilized in stormwater discharges (e.g., rock salt). A No Exposure Certification must be provided for each facility qualifying for the no exposure exclusion. In addition, the exclusion from NPDES permitting is available on a facility -wide basis only —not for individual outfalls. If any industrial activities or materials are, or will be, exposed to precipitation, the facility is not eligible for the no exposure exclusion. By signing and submitting this No Exposure Certification form, you certify that a condition of no exposure exists at this facility or site and are obligated to comply with the terms and conditions of 40 CFR 122.26(g). You are required to self re-certifv your No Exposure Exclusion annually. For questions, please contact the DWQ Regional Office for your area. (See page 6) (Please print or type) 1) Mailing address of owner/operator (address to which all certification correspondence will be mailed): Name FCC North Carolina LLC Contact Bob Kendall Street Address .18000 Fieldcrest Road City Laurinburq State NC ZIP Code 28352 Telephone No. (9101462-4465 ext. 7 _ _ Fax: (910) 462-4295 Em ail bkenc all@fccnc.com NCGNEOOOO No Exposure Certification 2) Location of facility producing discharge: Facility Name FCC North Carolina LLC- Paper Plant Facility Contact Bob Kendall Facility Street Address 16820 US High_way401_ City Laurinburg State NC ZIP Code 28352 County Scotland Telephone No. (910) 462-4465_ex .307 Fax: (910) 462-429.5 Email bkendall@fccnc.com 3) Physical location information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). 1-74 to US-15 NIUS-401 to 16820 US-401. (A copy of a map with the facility clearly located on it should be included with the certification application.) 4) Is the facility located on Native American Lands? ❑ Yes X No 5) Is this a Federal facility? 0 Yes X No 6) Latitude 34° 48' 10.5" Longitude 790 26' 31" (deg., min., seconds) 7) This NPDES No Exposure Exclusion application applies to which of the following: X New or Proposed Facility Date operation is to begin March 2014 ❑ Existing Date operation began ❑ Renewal of existing No Exposure Certification Certification No.: NCGNE 8) Was this facility or site ever covered under an NPDES Stormwater Permit? o Yes X-Nb If yes, what is the NPDES Permit Number? 9) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary industrial activity at this facility SIC Code: 2621 10) Provide a brief description of the types of industrial activities and products produced at this facility: FCC (North Carolina) LLC plans to produce friction material sheeting at a paper plant in Laurinburg, NC. The facility will use paper manufacturing and paper coating processes to produce clutch sheet rolls used in vehicle clutches. The friction material sheeting will be produced from raw materials consisting of cellulose fiber and various chemical products. 11) Does this facility have any Non -Discharge permits (ex: recycle permits)? X No ❑ Yes Page 2 of 7 SWU-NE-12Aug2010 NCGNE0000 No Exposure Certification Exposure Checklists (12. - 14.) 12) Are any of the following materials or activities exposed to precipitation, now or in the foreseeable future? (Please check either "Yes" or "No.") if you answer "Yes" to any of these items, you are not eligible for the no exposure exclusion. a. Using, storing, or cleaning industrial machinery or equipment, and areas where ❑ Yes X No residuals from using, storing or cleaning industrial machinery or equipment remain and are exposed to stormwater b. Materials or residuals on the ground or in stormwater inlets from spills/leaks ❑ Yes X No c. Materials or products from past industrial activity ❑ Yes X No d. Material handling equipment (except adequately maintained vehicles) ❑ Yes X No e. Materials or products during loading/unloading or transporting activities ❑ Yes X No f. Materials or products stored outdoors (except final products intended for outside ❑ Yes X No use (e.g., new cars) where exposure to stormwater does not result in the discharge of pollutants) g. Materials contained in open, deteriorated or leaking storage drums, barrels, tanks, ❑ Yes X No and similar containers h. Materials or products handled/stored on roads or railways owned or maintained by ❑ Yes XNo the discharger i. Waste material (except -waste in covered, non -leaking containers [e.g., dumpsters]) ❑ Yes X No j. Application or disposal of process wastewater (unless otherwise permitted) 0 Yes X No k. Particulate matter or visible deposits of residuals from roof stacks and/or vents not ❑ Yes X No otherwise regulated (i.e., under an air quality control permit) and evident in the stormwater outflow I. Empty containers that previously contained materials that are not properly stored ❑ Yes X No (i.e., not closed and stored upside down to prevent precipitation accumulation) m. For any exterior ASTs, as well as drums, barrels, tanks, and similar containers ❑ Yes X No stored outside, has the facility had any releases in the past three (3) years? 13) Above Ground Storage Tanks (ASTs): If you answer "No" to any of the following items, you are not eligible for the no exposure exclusion. a. Are exterior ASTs and piping free of rust, damaged or weathered coating, pits, or X Yes ❑ No ❑ N/A deterioration, or evidence of leaks? b. Is secondary containment provided for all exterior ASTs? If so, is it free of any X Yes ❑ No ❑ NIA cracks, holes, or evidence of leaks, and are drain valves maintained locked shut? Page 3of7 SWU-NE-12Aug201O NCGNE0000 No Exposure Certification 14) Secondary Containment: If you answer "No" to any of the following items, you are not eligible for the no exposure exclusion. a. Is secondary containment provided for all single above ground storage containers X Yes ONO ❑ NIA (including drums, barrels, etc.) with a capacity of more than 660-gallons? b. Is secondary containment provided for above ground storage containers stored in X Yes ❑ No ❑ WA close proximity to each other with a combined capacity of more than 1,320- gallons? c. Is secondary containment provided for Title III Section 313 Superfund Amendments and Reauthorization Act (SARA) water priority chemicals"? d. Is secondary containment provided for hazardous substances" designated in 40 CFR §116? e. Are release valves on all secondary containment structures locked? 15) Hazardous Waste: a. Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? b. Is this facility a Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of hazardous waste? X Yes ❑ No ❑ NIA X Yes ❑ No © NIA X Yes ❑ No ❑ NIA ❑ Yes X No X Yes 0 No c. Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste ❑ Yes X No generated per month) of hazardous waste? If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: D001 (ignitable) How is material stored: Closed, labeled steel drums Where is material stored: Indoors in chemical storage room How many disposal shipments per year: Unknown at this time Name of transport 1 disposal vendor: Univar Vendor address: Charlotte, NC Footnotes to Questions 14) c. & d. "Note that amounts below the 660-gallon (single) and 1,320-gallon (combined) bulk storage minimums require secondary containment. However, some exceptions may be made for de minimis amounts of certain substances, and/or other qualifiers, as described in the exemptions from reporting requirements of Title III SARA 313 in 40 CFR §372.38. "Note that amounts below the 660-gallon (single) and 1,320-gallon (combined) bulk storage minimums require secondary containment. However, some exceptions may be made for amounts less than the Reportable Quantities of the hazardous substances listed in 40 CFR,§117.3. Page 4 of 7 5W U-N E-12Aug2010 NCGNE000O No Exposure Certification 16) Other information: If you answer "Yes" to any of the following items, you might not be eligible for the no exposure exclusion. A more in-depth evaluation of the site circumstances may be required. a. Does your facility store used, recycled, or otherwise reclaimed pallets outside? X Yes ❑ No Used pallets are stored on a concrete pad under a canopy. b. Does your facility have coal piles on site? t] Yes X No c. Does your facility store other fuel sources outside in piles, such as wood chips, ❑ Yes X No sawdust, etc.? d. Does your facility have air emissions associated with its industrial activity (e.g., X Yes ❑ No degreasing operations, plating, painting and metal finishing)? If so, describe the industrial activity: Emissions from paper manufacturing and paper coating are treated in thermal oxidizers or fabric filters. e. If you answered yes to d., are those emissions permitted by an Air Quality X Yes © No Permit? Please specify: Synthetic Minor Air Permit No. 10297ROO t: Please list any other environmental program permits (federal, state, etc.) not specified earlier in this application (such as Hazardous Waste Permits, etc.): Permit: Program: _ Permit: Program: _ Permit: Program: _ Permit: Program: _ Permit: Program: _ Permit: Program: _ Permit: Program: _ Page 5 of 7 SVVU-NE-12Aug2010 NCGNEOOOO No Exposure Certification 17) Certification: I certify under penalty of law that I have read and understand the eligibility requirements for claiming a condition of "no exposure' and obtaining an exclusion from NPDES stormwater permitting. I certify under penalty of law that there are no discharges of stormwater contaminated by exposure to industrial activities or materials from the industrial facility or site identified in this document (except as allowed under 40 CFR 122.26(g)(2)). I understand that I am obligated to annually self re -certify No Exposure and, if requested, submit the re- certification to DWO or the operator of the local municipal separate storm sewer system (MS4) into which the facility discharges (where applicable). I understand that I must allow the North Carolina Division of Water Quality, or MS4 operator where the discharge is into the local MS4, to perform inspections to confirm the condition of no exposure and to make such inspection reports publicly available upon request. In the event that the site no longer qualifies for a No Exposure Exclusion, I understand that I must obtain coverage under an NPDES permit prior to any point source discharge of stormwater from the facility.: Additionally, I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel property gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manacle the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: / I Title: —_. a m c S% rG IS 6 � )Ce 4,1e- ! f e Grl S�F? .yr rt h f {— (Signature of Applicant) (Date Signed) Please notes This application for the No Exposure Exclusion is subject to approval by the NCDENR Regional Office prior to issuance. The Regional Office may inspect your facility for compliance with no exposure conditions prior to that approval. The Regional Office may also inspect your facility at any time in the future for compliance with the No Exposure Exclusion. North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the (Environmental Managementl Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). There is currently no fee for a No Exposure Exclusion. Page 6 of 7 SWU-NE-12Aug2o10 NCGNE0000 No Exposure Certification Final Checklist This application should include the following, items: X This completed application and all supporting documentation. X A map with the location of the facility clearly marked. X If the site currently has an NPDES Stormwater Permit, be sure to indicate the permit number in Question 8. Mail the entire package to: Stormwater Permitting Unit Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Note The submission of this document does not guarantee the issuance of a No Exposure Exclusion. For questions, please contact the DWO Regional Office for your area. DWQ Regional Office Contact information: Asheville Office ...... (828) 296-4500 Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 Raleigh Office ........ (919) 791-4200 Washington Office ...(252) 946-6481 Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 Central Office .........(919) 807-6300 Page 7 of 7 SWU-NE-12Aug2010 - b � n f . * 't� =� • ' r .� "fir �' a"�' �♦ �'6 + •�i � , ' f �� o-- ` r�'i'� i x�� ++y � /f • ."� f ,t ? . � •.. _ ' ti� S .. �t• + v. ii ` �•�,• ti ti • ' f=.a�• - J'.. P �. �t I SITE. �++ • •� \ . " _ ;fir / c _�i �'y .+� 'S � r` 9y�V .- :�' - .7 114 Ste wart �' �+ •• l i ��- _ � * 'C+:'I f J' r'� f�`►+t � +� • tea: � z ,� , 00 �'� '�� •• ��1t ♦ `�� •-I 4 •r _ w ` is '•; • . , '� sot r 1 r. ` - ✓ �* � •fs``�: tJ , jib' ,+' i \` L hl * 1••Ri Z •fr !!-. Ir ��� '� Ufa !�. 0�-if � �. • U�r: .��• L4'� fi3N �u`L��`• '� . f rail • �• � " n � !na y -. `,'�'ti •' Lincoln SOURCE: - FIGURE 1 USGS TOPOGRAPHIC MAP w_ SITE LOCATION LAURINBURG NORTH CAROLINA F I. ' FCC (NORTH CAROLINA) LLC-PAPER PLANT QUADRANGLE DATED1957 AND REVISED 16820 US HIGHWAY 401 1982 >. LAURINBURG, NORTH CAROLINA SCALE 1"=2,000' _ ____ ,, ECS PROJECT NO.09-22373 ' �w�a. . WV =. f, v..a.�".�..�.,d Kaonrlha!'s aw. 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