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HomeMy WebLinkAboutNCG140021_COMPLETE FILE - HISTORICAL_20170817STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /V DOC TYPE HISTORICAL FILE ❑ MONITORING REPORTS DOC DATE ❑ -k) t rl uB 19 YYYYM M D D Compliance tnspection Report Permit: NCG140021 Effective: 08/01/17 Expiration: 06130122 Owner: S & W Ready rdix Concrete Company LE_G SOC: Effective: Expiration: Facility: Pender County - Burgaw Facility County: Pender 3464 US Hwy 117 S Region: Wilmington Burgaw NC 28425 Contact Person: Hank Gay Title: Phone: 910-592-0180 Ext.4 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 08/1712017 Entry Time: 10:00AIA Exit Time: 11-15AIA Primary Inspector: Ashby Armistead Phone: Secondary Inspector(s): �. Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrele Stormwaler/Waslewaler Discharge COC Facility Status: Compliant Not Compliant Question Areas: Storm water (See attachment summary) L Page: 1 t Permit: NCG14DO21 Owner - Facility: S & W Ready Mix Concrete Company LLC Inspection Date: 0611712017 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: A multi -media inspection was perfcrmed at this site. Hank Gay was present for S&W. The site's SW permit was renewed on 08101/17. All process wastewater is recycled via a closed loop system. Some brush culling was done around the discharge point since the last inspection so that samples can be taken there instead of from the pond. No problems were noted in the truck wash area or with the catch basins. No other discharges were observed. The SWPPP appeared to be complete and up to date. Paae: 2 Permit: NCG140021 tnspection l]atc: 08/17/2017 Owner - Facility: S & Utz Ready Mix Concrete Company LLC Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Does the site have a Stormwater Pollution Prevention Plan? # Does the Plan include a General Location (USGS) map? # Does the Plan include a "Narrative Description of Practices"? # Does the Plan include a detailed site map including outfall locations and drainage areas? # Does the Plan include a list of significant spills occurring during the past 3 years? # Has the facility evaluated feasible alternatives to current practices? # Does the facility provide all necessary secondary containment? # Does the Plan include a BMP summary? # Does the Plan include a Spill Prevention and Response Plan (SPRP)? # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? # Does the facility provide and document Employee Training? # Does the Plan include a list of Responsible Party(s)? # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: Employee training was last held on 02/12117. The SWPPP was last reviewed on 05/31117. Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Comment: Yes No NA NE ® ❑ ❑ ❑ ❑ ❑ ❑ e❑[DR ■❑❑❑ ■❑❑❑ ® ❑ ❑ ❑ M ❑ ❑ ❑ ©❑❑❑ M ❑ ❑ ❑ ■ ❑ ❑❑ Yes No NA NE M ❑ ❑ ❑ Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? M ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ❑ Comment: Recent results of sampling from Outfall #1 are attached to this report. No vehicle maintenance is done here. Permit and Qutfatls Yes Nc NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ ❑ ❑ ❑ # Were all outfalls observed during the inspection? M ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ® ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwater) discharges? 0 ❑ ❑ ❑ Comment: Pace: 3 11 Date TSS rnp/L SS ml/L PH Rainfall Oualitative Outfall1 6/5/2017 72.5 0.1 7.6 1.5" Ok 12/6/2016 17.2 7.4 0.8" Ok 9/2/2016 25.7 7.4 2 Ok PAT MCCRORY Cioveraar i; Environmental Quality September 28, 2016 S & W Ready Mix Concrete Co. 3464 Highway 117 South Saint Helena, NC 28425 DONALD R. VAN I)ER VAAItT .iecmlary Subject: Multimedia Compliance Inspection S & W Ready Mix Concrete Co. -St. Helena Pender County Dcar Perin ittec: Department of Environment and Natural Resources staff from the Wilmington Regional Office conducted a multimedia compliance inspection of S & W Ready Mix Concrete Co. -St. Helena on September 14, 2016 for permits and programs administered by the following Divisions: Division of Air Division of F;nergy, Division of eater Division of Waste Quality Mineral, and Land Resources Management Resources NC FAC ID 7100059 No Permit Required No permit required NCG 140021 We appreciate your cooperation during the inspection and hope that you have enjoyed the benefit of our initiative to provide a single inspector capable of handling multiple areas of environmental compliance at your facility. The results of each applicable. inspection and any associated response actions or necessary corrective measures are detailed in the inspection letters/reports attached to this transmittal sheet. If a Division report is not attached, you may assume compliance- with that particular Division's rules and regulations at the time of inspection. If you have any questions regarding this multimedia inspection, please contact Brian Lambe at (910) 796- 7314 or Brian. Lambe@nedenr.gov. Thank you for your cooperation. encl: Air Quality Inspection Report Storinwater Inspection Report cc: DAQ WiRO FIles DEIVILR WiRO Files DWR WiRO Files DWM WiRO Files State or North Carolina j Environmental Quality Wilmington Regional Office 1 127 Cardinal Drive I Wilmin6non, NC 28405 910-796-7215 T 1 910-350-2004 F NORTH CAROLINA DIVISIONOF AIR QUALITY Inspection Report Date: 09/22/2016 Facility Data S & W Ready Mix Concrete Co. - St. Helena 3464 Highway 117 South Saint Helena, NC 28425 Lat: 34d 30.2880m Long: 77d 54.1430m SIC: 3273 / Ready -Mixed Concrete NAICS: 32732 / Ready -Mix Concrete Manufacturing Facility Contact Dan Fdcns Site Manager (910)284-2664 Contact Data Autborized Contact Flank Gay I"nvironmental Director (910)284-2664 Wilmington Regional Office S & W Ready Mix Concrete Co. - St. Helena NC facility 11) 7100059 County/FIPS: Pender/l41 Permit Data Permit 05819 / R08 Issued 6/25/2013 Expires 6/1/2018 Classification Small Permit Status Active Current Permit Application(s) None Technical Contact � SII, ]-lank Gay ]environmental Director (910) 284-2664 Program Applicability Compliance Data Comments: Site has reopened. Inspection Date 09/14/2016 Inspector's Name Brian Lambe Inspector's Signatur�} Operating Status Operating Compliance Code Compliance - inspection' Action Code FCE Date of Signature: �./z71� On -Site Inspection Result Compliance Total Actual e►nissinns in TONS/YEAR: TSP SO2 1\OX VOC CO l"M10 * HAP 2012 --- --- --- -- 2007 1.41 --- --- --- --- 0.4000 --- Five Year Violation Historv: gone Date Letter Type Rule Violated Performed Stack Tests since last FCF.: None Date Test Results 'Pest iMcthod s * Hip -hest HAP Emitted (in noun Violation Resolution Date Sou rce(slTes_ted Directions to the Facility from WWO_ Highway 117 North of Rocky Point approximately 5 miles on the right. Facility Access Information There is no special access to S & W Ready Mix Concrete Co. — ,St. Helena. General Plant Information This plant has been assigned a small source classification by DAQ. DAQ personnel should wear safety shoes, safety glasses, head protection (hard-hat), and hearing protection (car plugs) during inspections. Compliance History The review revealed that no (zero) NOV's or complaints have been issued during the past 5 years. Plant Description S & W Ready i%,lix Concrete Co. - St. Helena is a truck mixed concrete batch plant. Air Permit Number 058191108 S & W Ready Mix. Concrete Co. - St. Helena is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below. F;mission F"mission Source Control j Control System Source I1) i Description. r System I1) Description iOne concrete batch plant, truck mix, maximum capacity of� 100 cubic yards - _ -- -- ---� ES-1 ! one cement storage CD- ] One ground level dust silo collector (1,094 square feet of filter area), I1) I_ j 1 No. CD-1 FS-2 one portable concrete 'CD-1 ; One ground level dust batch plant cement silo' collector (1,094 square feet of filter area), 1D To. CO-1 IJS-3 one fly ash storage silo 'E CD-1 ! One ground level dust # collector (1,094 square feet of filter area), 11) No. CD-1 FS-4 one cement / fly ash CD-1 One ground level dust I weigh hopper �� collector (1,094 square i Emission ' Source 11) i F.missi�rn Source Description i Control S�°stem 1D Control.System Description i feet of filter area); ID ' No. CD- I !ES-5 ; one truck load -out CD-1 i One ground level dust i . collector (1,094 square t E feet of filter area), ID i No, CD- I Applicable Air Quality Rules 15A NCAC 21) .0202, "Registration of .Air Pollution Sources' 15A NCAC 21) .0515, "Particulates from Miscellaneous Industrial Processes" 15A NCAC 2D .0521, "Control of Visible Emissions" 15A NCAC 2D .0535, "l"xccss Emissions Reporting and ;\Malfunctions'' 15A NCAC 2D .0540 "Particulates from I`ugitive Dust Emission Sources," 15A NCAC 21) .0611, "Monitoring Imissiorls from Other Sources" Particulate Control Requirements As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes_," particulates from all sources are controlled with central dust collection system (CD-1). Inspection' and Maintenance Requirements To ensure that emissions do not exceed' the regulatory limits S & W Ready Mix Concrete Co: - St. Helena shall perform, at a minimum, an annual internal inspection of each bag f lter Systcm and -perform periodic inspections and maintenance as recommended by the equipment manufacturer. Recordkeeping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit shall be investigated with corrections made and dates of actions recorded in a logbook. Visible Emissions Control Requirement — As required by 15A NCAC 21) .0521, "Control of� Visible Emissions" visible emissions shall not be more than 20 percent opacity when averaged over a six - minute period,'exccpt that six -minute periods averaging not more than $7 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. Inspection Summary • Site visit and contact with Hank Gay shows plant resumed operations this calendar year. The plant was not operating at time of inspection. Yearly production for the facility for 2015 was zero cubic yards. At the time of inspection, the 2016 output was 590 cubic yards. • There are no quarterly or annual reports required by their NCDAQ permit. • Maintenance records are kept onsite. The dust collector (CD- l) is inspected on a monthly basis. An inspection was conducted on the dust collector prior to startup and all 50 bags were replaced. • Load out pressure limited to 8 psi by the plant manager. • The; plant typically produces 80 cu yd/hr. INIa fugitive dust was noted in the surrounding area. • 1 12r inspections do not apply to this site. • There are no stationary or non -stationary emergency generators at this location. This facility is in compliance with NC DAQ permit No.'5819/RO8. • This inspection was conducted as a multimedia inspection with Tom Tharrington (DWR) and Ashby Armistead (DAQ) observing. Compliance Inspection Report Permit: NCG140021 Effective: 07/01116 Expiration: 06/30/17 Owner: S & W Beady Mix Concrete Company LLC SOC: Effective: Expiration: Facility: Ponder County - Burgaw Facility County: Pender 3464 US Hv✓y 117 S Region: Wilmington Burgaw NC 28425 Contact Person: Charles B Maynard Title: Phone: 910-592-1733 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Certification: Phone: Inspection Date: 09/14/2016 Entry Time: 11:00AM Exit Time: 12:OOPM Primary inspector: Briar P Lambe Phone: Secondary Inspector(s): Ashby A ad Phone: Tom Tharrington Phone Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete StormwaterMlastewater Discharge COC Facility Status: Compliant Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 Permit: NCG140021 Owner - Facility: 5 & W Ready Mix Concrete Company LLC Inspection Date: 09114/201 f Inspection Type :Compliance Fvaluatien Reason for Visit: Routine Inspection Summary: The site's wastewater is on a closed loop System, Ensure that all wastewater goes to the wastewater ponds The stormwater is cdlected in a stormwater pond in the NE corner of the property. Sampling is taken from the pond itself as it is difficult to get to the discharge point. The stockpiles in the eastern side of the property are being moved off the property line to prevent offsite spillage. A new fence and containment will be installed Sampling results were clean. Met with Hank Gay (910-284-2664) and Steve Grover. Inspected with Ashby Armistead and Tom Tharrington as part of the Multimedia inspection pilot program. Thank you for your participation and patience. page: 2 Permit: NOG140021 owner - Facility: S & "I Ready Mix Concrete Company LLC inspection Date: 09/1412016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? e ❑ ❑ 0 # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? N ❑ ❑ ❑' Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 0 ❑ ❑ ❑ # Were all outfalls observed during the inspection? C ❑ ❑ ❑ # If the facility has representative oulfall status, is it properly documented by the Division? ® ❑ ❑ ❑ # Has the facility evaluated all illicit (non stormwaler) discharges? ■ ❑ ❑ ❑ Comment: Qualitative_ Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® ❑ ❑ ❑ Comment: Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ® ❑ ❑ ❑ # Does the Pian include a General Location (USGS) map? ® ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ® ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? E ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current pracfices? M ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ® ❑ ❑ ❑ # Does the Plan include a BMP summary? ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 8 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? e ❑ ❑ ❑ # Does the facility provide and document Employee Training? ® ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)v 0 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? ■ ❑ ❑ ❑ # Does the Plan include a Stormwater i=acility Inspection Programr) 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment Page: 3 �¢ State of North Carolina Department of. Environment and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary Kerr T. Stevens, Director CHARLES B MAYNARD S & W READY MIX CONCRETE CO. INC. P.O. BOX 872 CLINTON, NC 28329 Dear Permittee: NCDENR NORTH CAROLINA DERARTMENT OF ENVIRONMENT AND NAWRAL RESOURCES July 26, 1999 Subject: Reissue - NPDES Stormwater Permit S & W Ready Mix Concrete Co. Inc. _ COC Number NCG140021 Fender County In response to your renewal application for continued coverage under general permit NCG140000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983. The following information is included with your permit package: * A copy of general stormwater permit NCG140000 * A Stormwater Pollution Prevention Plan (SPPP) Certification Form. Completion of this form is required to certify that you have developed and implemented the SPPP as per the conditions of the permit. This form must be completed and returned to the Division within 30 days of receipt of this letter. DO NOT SEND the SPPP with the signed form. * Five copies of the Analytical Monitoring form and five copies of the Qualitative Monitoring form * A copy of a Technical Bulletin for the general permit which outlines changes in the permit, key requirements, and addresses frequently asked questions * A Certificate of Coverage Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 5 Sincerely, %�, for Kerr T. Stevens cc: Central Files Stormwater and General permits Unit Files Wilmington Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 'telephone 919-733-5083 Fax 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140021 STORMWATER AND PROCESS WASTEWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, S & W READY MIX CONCRETE CO. INC. is hereby authorized to operate a process wastewater treatment system, and is hereby authorized to discharge process wastewater and stormwater from a facility located at S & W READY MIX CONCRETE CO. INC. 3464 HWY 117 SOUTH BURGAW PENDER COUNTY to receivine waters designated as Pike Creek in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, 1I, III, IV, V, and VI of General Permit No. NCG140000 as attached. This certificate of coverage shall become effective August 1, 1999. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 26, 1999. for Kerr T. Stevens, Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Charles B Maynard S & W Ready Mix Concrete P.O. Box 872 Clinton, NC 28328 Dear Charles B Maynard: February 24, 1995 Subject: General Permit No. NCG140000 S & W Ready Mix Concrete COC NCG 140021 Pender County In accordance with your application for a stormwater discharge permit received on November 18, 1994, we are forwarding herewith the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. The stormwater permit you are receiving, NCG140000, does not permit wasting concrete, dumping excess " concrete, —directly into storm sewer outfalls or'intdwaters of the state. Any facility which either dumps excess'---- - concrete or -washes excess -concrete into storin sewers cr waters' -of the state will be operating in direct violation to both the terms of this permit and the North Carolina General Statutes. Such a discharge shall be considered an illegal discharge and may subject the owner to enforcement actions in accordance with North Carolina General Statutes 143-215.6A If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. Please take notice that this certificate of coverage is not transferable. Part 11, B.2. addresses the requirements to be followed in case of change in ownership or control of this discharge. This pen -nit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any question concerning this permit, please contact MS. AISHA LAU at telephone number 919/ 733-5083, extension 578. Sincerely, Original Signed ?v Coleen H. Sullins A. Preston Howard, Jr. P.E. cc: Wilmington Regional Office Mr. Roosevelt Childress, EPA P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG140000 CERTIFICATE OF COVERAGE No. NCG140021 STORMWATER DISCHARGES NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated! and°adopted by the North Carolina Environmental -Management Commission, and the Federal Water Pollution Control Act, as amended, S. & W. Ready Mix Concrete Co. Inc. is hereby authorized to discharge stormwater from a facility located at & W. Ready Mix Concrete Co. Inc. 3464 Hwy. 117 South Burgaw Pender County to receiving waters designated as Pike Creek in the Cape Fear River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Paris 1,11, 111 and W of General Permit No. NCGI40000 as attached. This Certificate of Coverage shall become effective February 24, 1995. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day February 24, 1995. Original Signed By Coleen H. Sullins A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission 13 elena + Radio 8.0 SS He)e Peter i6l Ch 14 it tl 13 adi, 0.0 1412 10 WIME A- j W--MWJ I WE am ON 177FV'!-, NIAL i - FACILITY S & W Ready Mix Concrete Co. Inc. COUNTY Pender NPDES NCG 1400021 MAP# I27SW DSN FLOW NA SUB BASIN 03-06-23 LATTITUDE 340 30' 19" LONGITUDE 770 54' 10 RECEIVING STREAM Pike Creek STREAM CLASS C SW DISCHARGE CLASS Stormwater ' EXPIRATION DATE 7/31/99