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HomeMy WebLinkAboutNCG060021_COMPLETE FILE - HISTORICAL_20170518STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. DOC TYPE HISTORICAL FILE D MONITORING REPORTS DOC DATE ❑ 3010 US I D YYYYMMDD s 4 NCDENR NCRTri C „� D:,E� a Env 0n er — N_r _ Res u.Ce] Division of Energy, Mineral & Land Resources Land Quality Section/Stormwater Permitting National Pollutant Discharge Elimination System FOR AGENCY USE ONLY pa Received xe f, Mbnth� I l E ey $ L c e is u r`e�eivea PERMIT NAME/OWNERSHIP CHANGE FORM MAY $ 7017 1. Please enter the permit number for which the change is requested. Winston-Salem Re ional0ff-ice NPDES Permit (or) Certificate of Coverage N C S 0 1 6 10 10 1 N 1 G G 1 0 16 0 10 1 2 1 II. Permit status Ilrlor to requested change. a. Permit issued to (company name): b. Person legally responsible for permit: Facility name (discharge): d. Facility address: Tvson Farms, Inc. Jay Kirk Church First MI Last Complex Manager IMP 704 Factory Street Permit Holder Mailing Address Wilkesboro N.C. 28697 City State Zip { 336) 651-2871 (_ 0 _ , 651-3823 Phone Fax Tyson Farms, Inc. 179 Roaring River Road Address �j of Aty Roaring River N.C.28669 City Stale Zip e. Facility contact person: lames S. Brown (336 ) 651-3836 First / MI / Last Phone 111. Please provide the following for the requested change (revised permit). a. Request for change is a result of: ❑ Change in ownership of the facility ® Name change of the facility or owner If other please explain. Legal department has advised that it critical that the proper leagal entity b. Permit issued to (company name): appear on all permits and government correspondence c. Person legally responsible forapermit: Jay Kirk Church First MI Last Complex Manager Title 704 Factory Street Permit Holder Mailing Address Wilkesboro N.C. 28697 City State Zip (336) 651-2871 kirk.church@tyson.com Phone E-mail Address d. Facility name (discharge): Tyson Farms, Inc. e. Facility address: 704 Factory Street Address Wilkesboro N.C. 28697 City State Zip f. Facility contact person: James S Brown First MI Last (336 ) 651-3836 james.s.brown@tyson.com Phone E-mail Address IV. Permit contact information (if different from the person legally responsible for the permit) Revised Jan. 27, 2014 ' NPDES PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 Permit contact: _ _ James S Brown First MI Last Complex Environmental Manager Title 704 Factory Street _ Mailing Address Wilkesboro N.C. 28697 City State 'Lip { 336 ) 651-3836 james.s.brown@tyson.com Phone E-mail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? ® Yes ❑ No (please explain) VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ® This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. ...................................................................................................................... The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): I, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date APPLICANT CERTIFICATION I, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Energy, Mineral and Land Resources Stormwater Permitting Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Revised Jan, 27, 2014 P �r Energy, Mineral & Land Resources ENVIRONMENTAL -QUALITY James,Brown, Environmental Manager Tyson Farms, Inc. 704 Factor Street Wilkesboro, NC 28697 August 15, 2016 Subject: Compliance Evaluation Inspection Permit No. NCG 060021 Tyson Farms, Inc. — Roaring River Feed Mill Wilkes County Dear Mr. Brown: PAT McCRORY Governor DONALD R. VAN ,DER VAART Secretary TRACY DAVIS Director On August 10, 2016 Glen White of the North Carolina Department of Environmental Quality; Department of Energy, Minerals, and Land Resources, met with you and Ray Nichols, at the Tyson Feed Mill located at 179 Roaring River Road in Roaring River, to conduct a compliance inspection per the Industrial Stormwater Permit requirements. This inspection consists of review of the S tormwater'Po I lution Prevention Plan, training, monitoring and spills records as well as observation of the general condition of the site, the outfalls and any possible exposures to downstream stormwater. Your assistance with the inspection was greatly appreciated. Permit: This facility holds General Stormwater Permit NCG060021 to discharge stormwater from industrial activity associated with Food and Kindred Products [SIC 201 under the National Pollutant Discharge Elimination System (NPDES). The permit became effective December 01, 2012 and expires on October 31, 2017. A copy of the current permit is required to be maintained with the Stormwater Pollution Prevention Plan (SPPP) documents. The current permit was available for review and was included in the SPPP. Records/Reports: This facility was required to develop and maintain a Stormwater Pollution Prevention Plan (SPPP) in accordance with Part II, Section A of the permit. All qualitative monitoring records are required to be maintained with the SPPP for a minimum of five (5) years. SPPP records include annual training, spills and response records, annual review of operating procedures, changes to facility and BMP's as well as updates to responsible party and emergency contacts. Records are very well maintained. The company name has been changed from Tyson Foods, Inc. to Tyson Farms, Inc. Change of Name Application has been submitted. No deficiency found. State of North Carolina I Environmental Quality I Energy, Mineral and Land Resources Winston-Salem Regional Office. J. 450 Hanes Mill Road, Suite 300 I Winston-Salem, NC Z7103 336 776 9800 Facility Site Review: This facility is a feed mill for production of feed used by Tyson chicken growers. The mill went into operation in 1974 and currently produces 650,000 Tons of feed per year. Ray Nichols has been the Mill Manager since 2013. He and Mr. Brown continue to implement measures to improve the facility itself and improve their impact on the environment. No deficiency was observed with the facility itself. Effluent Receiving Waters: Effluent from this facility drains to class C, WS-V waters of the Yadkin Pee -Dee River Basin. Self -Monitoring „Program: Part II, Section B and D, of the permit requires semi-annual qualitative and analytical monitoring. Monitoring has been conducted as required. The facility has been in Tier II Response for TSS and COD exceedance. Measures have been implemented to help decrease those parameters and they appear to be working. The most recent samples were within permit parameters. No deficiencies with monitoring were found. The facility was found to be operating within requirements of its industrial stormwater permit. If you have questions or need additional information, please contact Glen White at (336) 776-9660. Sincerely, Matthew E. Gantt, P.E. Regional Engineer Land Quality Section Winston-Salem Regional Office Enclosures: Inspection Report CC: File Copy Division of Energy, Mineral and Land Resources (WSRO) State of North Carolina i Environmental Quality I Energy. Mineral and Land Resources Winston-Salem Regional Office 1 450 Hanes Mtll Road, Suite 300 1 Winston-Salem. NC 27I03 336 776 9800 1 Compliance Inspection Report Permit: NCG060021 Effective: 12/01/12 Expiration: 10/31/17 Owner: Tyson Foods Inc SOC: Effective: Expiration: Facility: Tyson Foods Inc - Roaring River Feedmill County: Wilkes 179 Roaring River Rd Region: Winston-Salem Roaring River NC 28669 Contact Person: James Brown Title: Phone: 336-838-2171 Ext.3476 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits; Inspection Date: 08/1012016 Primary inspector: Glen White Secondary Inspector(s): Certification: Phone: Entry Time: 10:OOAM Exit Time: 11:3DAM Phone: 336-776-9800 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Food[Tobacco/Soaps/Cosmetics/Public Warehousing Stormwater Discharge COC Facility Status: Compliant [] Not Compliant Question Areas: Storm Water (See attachment summary) Page: 1 permit: NCG060021 Owner - Facility: Tyson Foods Inc inspection Date: 08/10/2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Inspection Summary: (See Compliance Letter) Compliant. Page: 2 4 . Y Permit: NCGosoo21 Owner -Facility: Tyson Food 9Inc Inspection Date: 08/10/2016 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan # Is the Plan reviewed and updated annually? # Does the Plan include a Stormwater Facility Inspection Program? Has the Stormwater Pollution Prevention Plan been implemented? Comment: SPPP com lete and well maintained. No deficiencies noted. Yes No NA NE ® ❑ ❑ ❑ Page! 4 Permit: NCG060021 Owner - Facility: Tyson Foods 4nc Inspection Date: 08/10/2016 Inspection Type ; Compliance Evaluation Reason for Visit: Routine Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ® ❑ ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ®❑ ❑ ❑ Comment: Outfall 1 is monitored at this facility. There has been as issue with TSS. Mr. Brown has actual! implemented additional protective measures to reduce TSS and those measures appear to be working. The concrete flume at Outfall 1 would have been covered with sediment and staining in the past but was now clear. Storm installed at the upstream end was catching the sediment. The sediment is cleaned out periodically. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ® ❑ ❑ ❑ # Were all outfalls observed during the inspection? ® ❑ 1111 # If the facility has representative outfall status, is i1 properly documented by the Division? ® ❑ ❑ ❑ # Has the facility evaluated ail illicit (non stormwater) discharges? ■ ❑ ❑ ❑ Comment: Inlets along the railroad track have been raised to help reduce TSS. This appears to be working. Inspector suggested adding stone at the inlet grates to further aid in reducing TSS. Mr. Brown & Mr. Nichols are implementing the measure. No deficiency noted. Qualitative Monitoring Has the facility conducted its Qualitative Monitoring semi-annually? Comment: Monitoring as permit requires. No deficiency noted. Yes No NA NE E ❑ ❑ ❑ stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ® ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? ®❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ❑ ❑ # !Does the Plan include a list of significant spills occurring during the past 3 years? � ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? . ■ ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? ■ ❑ ❑ ❑ # Does the Plan include a BMP summary? N ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ®❑ ❑ ❑ # Does the facility provide and document Employee 'raining? ■ ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? E ❑ ❑ ❑ Page: 3 P ISM \' I ki RATORIES, INC. Full -Service Analytical & Environmental Solutions Tyson Foods, Inc. -Roaring River Raymond Nichols 179 Roaring River Rd, Roaring River, NC 28669 NO Certification No. Case Narrative SC Certification No. 990 99012 NO Drinking Water Cert No. 37735 VA Certification No. 460211 06/02/2016 DoD ELAP: L-A-B Accredited Certificate No. L2307 ISOIIEC 17025: L-A-B Accredited Certificate No. L2307 Project: 5tormwater IV C & 0 ( 00)] Lab Submittal Date: 05/19/2016 Prism Work Order: 6050410 This data package contains the analytical results for the project identified above and includes a Case Narrative, Sample Results and Chain of Custody. Unless otherwise noted, all samples were received in acceptable condition and processed according to the referenced methods. Data qualifiers are flagged individually on each sample. A key reference for.the data qualifiers appears at the end of this case narrative. Please call if you have any questions relating to this analytical report. Respectfully, PRISM LABORATORIES, INC. Terri W. Cole Project Manager Data Qualifiers Key Reference: RECEIVED Reviewed By Terri W. Cole Project Manager JUN 14 2016 CENTRAL FILES DWR SECTION OG HEM O&G is less than the reporting limit, therefore TPH (SGT-HEM) is less than the reporting limit. Sample not extracted for TPH (SGT-HEM). BRL Below Reporting Limit MDL Method Detection Limit RPD Relative Percent Difference * Results reported to the reporting limit. All other results are reported to the MDL with values between MDL and reporting limit indicated with a J. This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc. 449 Springbrook Road - P.O. Box 240543 - Charlotte, NC 28224.0643 Phone: 7041529-6364 - Toll Free Number: 1-8001529.6364 . Fax: 70,V52"409 Page 1 of 7 \' Sample Receipt Summary dP R ISM Environmental o men Analytical 8 � l� Environmental Solutions 06/02/2016 uBoanTO«ies Mc Prism Work Order: 6050410 Client Sample ID Lab Sample ID Matrix Date Sampled Date Received Stormwater RRIV-01 6050410-01 Water 05/17/16 05/19/16 Stormwater RRIV-02 6050410-02 Water 05/17/16 05/19/16 Stormwater RRIV-04 6050410-03 Water 05/17/16 05/19/16 Samples were received in good condition at 1.9 degrees C unless otherwise noted. This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc. 449 Springbrook Road - P.O. Box 240543 - charlotte, NC 28224-0543 Phone: 704/529-6364 - Toll Free Number: 1-8001529.6364 - Fax: 7041526-0409 Page 2 of 7 A�\` Laboratory Report � n Full -Service Analytical & ►' I S M Environmental Solutions 06/02/2016 �IJ,apM1GRIEQ 1NG Tyson Foods, Inc. -Roaring River Project: Stormwater Client Sample ID: Stormwater RRIV-01 Attn: Raymond Nichols Prism Sample ID: 6050410-01 179 Roaring River Rd. Prism Work Order: 6050410 Roaring River, NC 28669 Sample Matrix: Water Time Collected: 05/17/16 11:30 Time Submitted: 05/19/16 15:27 Parameter Result Units Report MDL Dilution Method Analysis Analyst Batch Limit Factor ❑ate[Time ID General Chemistry Parameters Chemical Oxygen Demand 58 mg1L 50 7.3 1 "SM5220 D 5125116 16:19 BMS P6E0537 Oil & Grease (HEM) BRL mglL 5.0 1.0 1 '1664B 5/25/16 10:30 TJY P6E0524 Total Suspended Solids 13 mg1L 7.1 0.80 1 "SIN 2540 D 6/24116 12:15 SLS PSE0522 This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc. 449 Spring brook Road - P.O. Box 240543 - Charlotte, NC 28224-0543 Phone: 7041529-6364 - Toll Free Number: 1-8001529-6364 - Fax: 7041525-0409 Page 3 of 7 :-PI , n Fu11-Sorvice Analytical & R I I y { Environmental Solutions 7won��a inc Laboratory Report 06/02/2016 Tyson Foods, Inc. -Roaring River Project: Stormwater Client Sample ID: Stormwater RRIV-02 Attn: Raymond Nichols Prism Sample ID: 6050410-02 179 Roaring River Rd. Prism Work Order: 6050410 Roaring River, NC 28669 Sample Matrix: Water Time Collected: 05/17/16 11:40 Time Submitted: 05/19/16 15:27 Parameter Result Units Report MDL Dilution Method Analysis Analyst Batch Limit Factor DatelTime ID General Chemistry Parameters Chemical Oxygen Demand 75 mg1L 50 7.3 1 •SM5220 D 5/25116 16:19 BMS P6E0537 Oil & Grease (HEM) BRL mg1L 5.0 1.0 1 •16646 5/25116 10:30 TJY P6E0524 Total Suspended Solids 12 mg1L 3.1 0.80 1 •SM 2540 D 5/24116 12:15 SLS P6E0522 This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc. 449 Springbrook Road - P.O. Box 240543 - Charlotte, NC 28224-0543 Phone: 704/529-6364 - Toll Free Number: 1-8001529.6364 - Fax: 704152"409 Page 4 of 7 Fufl-Service Analytical 8 Laboratory Report PRISMEnvlrnnmental Solutions 06/02/2016 7LABORAMRIp� ING Tyson Foods, Inc. -Roaring River Attn: Raymond Nichols 179 Roaring River Rd. Roaring River, NC 28669 Project: Stormwater Client Sample ID: Stormwater RRIV-04 Prism Sample ID: 6050410-03 Prism Work Order: 6050410 Sample Matrix: Water Time Collected: 05/17116 11:50 Time Submitted: 05/19/16 15:27 Parameter Result Units Report MDL Dilution Method Analysis Analyst Batch Limit Factor Dateffirre ID General Chemistry Parameters Chemical Oxygen Demand 63 mg1L 50 7.3 1 'SM5220 D 6125116 16:19 BIVIS PSE0537 Oil & Grease (SGT-HEM) BRLOG mglL 5.0 1.1 1 '1664B 5/25116 10:30 TJY P6E0525 Total Suspended Solids 13 mg1L 5.0 0.80 1 'SM 2640 D 5124/16 13:25 SLS P6E0522 This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc. 449 Springbrook Road - P.O. Box 240643 - Charlotte, NC 28224-0543 Phone: 704/529-6364 - Toll Free Number: 1-800/529-6364 - Fax: 704/525.0409 Page 5 of 7 Level II QC Report APR I S M I Environmental Service Analytical 612/16 Envlronmenta! Solutions ueaawroaiea iHc Tyson Foods, Inc. -Roaring River Attn: Raymond Nichols 179 Roaring River Rd. Roaring River, NC 28669 General Chemistry Parameters - Quality Control Analyte Batch P6E0522 - NO PREP Project: Stormwater Prism Work Order: 6050410 Time Submitted: 5/19/2016 3:27:00PM Reporting Spike Source %REC RPD Result Limit Units Level Result %REC Limits RPD Limit Notes Blank (126E0522-BLKI) Prepared & Analyzed: 05/24/16 Total Suspended Solids BRL 5.0 mg1L LCS (P6E0522-BSI) Prepared & Analyzed: 05/24/16 Total Suspended Solids 470 5.0 mglL 477.0 99 90-110 Batch P6E0524 - NO PREP Blank (PSE0524-BLK1) _ Prepared & Analyzed: 05/25/16 Oil & Grease (HEM) _ BRL 5,0 mg/L LCS (P6E0524-BS1) Prepared & Analyzed: 05/25/16 Oil & Grease (HEM) 34.5 5.0 mg/L 40.00 T 86 78-114 Batch P6E0525 - NO PREP Blank (M0525-BLKI) Prepared & Analyzed: 05/25/16 Oil & Grease (SGT-HEM) BRL 5,0 mg/L OG Batch P6E0537 - NO PREP Blank (P6E0537-BLK1) Prepared & Analyzed: 05/25/16 Chemical Oxygen Demand BRL 50 mglL LCS (1136E0537-BSI) Prepared & Analyzed: 05/25/16 Chemical Oxygen Demand 498 5o mglL 500.0 100 90-110 This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc. 449 Springbrook Road - P.O. Box 240543 - Charlotte, NC 28224-0543 Phone: 7041529.6364 - Toll Free Number: 1-800/529.6364 - Fax: 7041526-0409 Page 6 of 7 .ter- :r. p `� M Full-Service Analytical LLLL11 Environmental Solutions LAgnNATORIES INC. 449 Springbrook Road • Charlotte, NC 28217 Phone 7041529-6364 • Fax: 7041525-0409 Client Company Name: `� �Ac Report To/Contact blame: N eporting �A�d.dress: Irth e 4 � t� A �..a1filJ_ Akf. A S OR CHAIN OF CUSTODY RECORD PAGEi OF, QUOTE # TO ENSURE PROPER BILLING: Project Name: Short Hold Analysis: (Yes) (No) UST Project: (Yes) (NO) `Please ATTACH any project specific reporting (QC LEVEL 1 II III IV) provisions and/or QC Requirements Invoice To: Address: Samples INTACT uooa arrival? _ O PROPER PRESERVATIVES indicated Received VtfITHIN HOLDtIVG.TIMES? . � - ' � 6USTOC)YsEAEi4hACT? VOLATILES rec'd W/OUT HEADSPACE? "'.. PROPER CONTAINERS used?-.' -.TEMP:;.Therm JD _Li . ,bbsi erved: _ZLa1C 1 Corr: + Phone Fax (Yes) (No): S9&.kJ1r .�a� Purchase Order No./Billing Reference TO BE FILLED IN BY CLIENUSAMPLING PERSONNEL Email Address: _N "-ism }w6oiA. e-v th -Requested Due Date ❑ 1 Day ❑ 2 Days ❑ 3 Days ❑ 4 Days ❑ 5 Days Certification: NELAC DOD FL NC EDD Type: PDF -Excel,- Other �y F� ; t "Working Days" ❑ 6-9 Days ❑ Standard 10 days ❑ Rush pprovMust Be $C OTHER NIA Site Location Name:' �ptAs �� �(tX 11 __ _ Samples received after 14:00 will be processed next business day. Site Location Physical Address: f ATE \Ler Turnaround time is based an business days, excluding weekends and holidays. Water Chlorinated: YES_ NO (SEE REVERSE FOR TERMS & CONDITIONS REGARDING SERVICES RENDERED BY PRISM LABORATORIES. INC. TO CLIENT) Sample Iced Upon Collection: YES_ NO TIME MATRIX SAMPLE CONTAINER ANALYSIS REQUESTED PRISM CLIENT DATE COLLECTED (SOIL, PRESERVA- REMARKS LAB SAMPLE DESCRIPTION COLLECTED MILITARY WATER OR *TYPE NO g TIVES / ID NO HOURS SLUDGE) SEE BELOW Qz - qA d� _I'T-L(* I►'.3b w -� t a5o CQ 1 L %060 jda&t 3b a. G t %C)00 t c� pG Wrm \A)Q&r S_- iq - U, ILLit) SA CO3> s-tf{-►G t'rL1� V�I Q F000 5- M tie X V-4b ,) CY 0 00 ►ac t.. b G � rm� 5-t"t-►c. _ %DOa ohm 'TSS .�-tit-trj �4.5o vV G t ooD �►�� oa pG K4Cs�-c ik.� f. tr\r-;,k• Sampler's Signature Sampled By (Print Name)1.44Affiliation Upon relinquishing, this Ualn of Custody is your authorization for Prism to proceed with the analyses as requested above. Any changes must be submitted in writing to the Prism Project Manager. There will be charges for any changes after analyses have been initialized. R Ished y: (Signature) Re ived By: (Signature) Date i )7 Military/Hours Additional Comments: Site Arrive/ rme"' • IS 2— Reiinq ed y: (SIgnaW Received By: (Signature) Date . SiteDeparture;Tirne; Relinquished By: (Signature) Recill For Prism Laboratories By: Date f , { Field Tech Fee: Mileage: Method of Shipment: NOTE: ALL SAMPLE COOLERS SHOULD BE TAPED SHUT W i CUSTODY SEALS FOR TRANSPORTATION TO THE LABORATORY. COC Group No. ' SAMPLES ARE NOT ACCEPTED AND VERIFIED AGAINSTROC UNTIL RECEIVED AT THE LABORATORY. �� b U Fed Ex L7 UPS 7 HaMi[Ieliverad ❑ Prism Field Service Q Othnr V NO NC 0 SC) 0 NC ❑ 5C 13NC 0 SC I tR. © NC 1❑ SCAT tK I O Nc U sc E I O NBC o sc I O Nc 0 SC I O Nc FU sC OTHER: SC 'CONTAINER TYPE CODES: A = Amber C = Clear G= Glass P = Plastic; TL = Teflon -Lined Cap VOA = Volatile Organics Analysis (Zero Head Space) nalrtnlAl. T son..Foods,I�� �� Cop Y April 6, 2016 North Carolina Department of Environment, Health and Natural Resources Division of Water Quality Attn: DWQ Central Files _ 1617 Mail Service Center RECEIVE® Raleigh, NC 27699-1617 APB 11 «I CENTRt;L FILES Subject: General Permit No. NCO060000 DVI/R SECTION - Tyson Farms, Inc. - Roaring River Feed Mill COC NCG060021 Wilkes County Dear Madam or Sir: Tier 3 requirements have been implemented for monthly monitoring for outfall RR1V- 2 and RRIV-4 for the parameter of COD. Tyson Farms Inc. Did not meet storm water sampling criteria for the month of March 2016. Due to mostly dry weather for the month. Monthly (analytical and qualitative monitoring) will continue for this parameter until three consecutive sample results are below the benchmark values or within benchmark range. Tyson Foods, Inc. has made significant improvements to reduce the concentrations of the parameters of concern. Please contact me at 336- 838- 2171, extension 3253should you have any questions. Sincerely, 3, ( � Raymond E. Johnson (Bob) Complex Manager Tyson Foods, Inc. Fresh Retail Division 704 Factory Wilkesboro, NC, 28697 336-838-2171 Ext: 3476 Fax: 336-651-3867 www.tyson.com A I to Tyson Foods, Inc. December 30, 2015 North Carolina Department of Environment, Health and Natural Resources Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: General Permit No. NCG060000 Tyson Farms; Inc. - Roaring River Feed Mill N �p16 COC NCG060021 �P FILES Wilkes County pWRG.�1Oty Dear Madam or Sir: Tier 2 requirements have been implemented for monthly monitoring for outfall RRIV- 2 and RRIV-4 for the parameter of COD. Tyson Farms Inc. Storm water sampling criteria was met for the month of December 2015. Monthly (analytical and qualitative monitoring) will continue until three consecutive sample results are below the benchmark values or within benchmark range. Tyson Farms, Inc. Storm water sampling monitoring data receive for PRISM labs indicated parameters were below the benchmark values. Tyson has meet two consecutive samples for this outfall. Tyson Foods, Inc. has made significant improvements to reduce the concentrations of the parameters of concern. Please contact me at 336- 838- 2171, extension 3253should you have any questions. Si cerely, &S�M ZONE Raymond E. Johnson (Bob) Complex Manager Tyson Foods, Inc. Fresh Retail Division 704 Factory Wilkesboro, NC, 28697 336-838-2171 Ext: 3476 Fax: 336-651-3867 www.tyson.com 40 Tyson Foods, Inc. R/i B%D C COP July 10, 2015 F(��cE-r\/&) North Carolina Department of Environment, Health and Natural Resources Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: General Permit No Tyson Foods, Inc. COC NCG060021 Wilkes County Dear Madam or Sir: NCG060000 Roaring River Feed Mill JUL 15 2015 CENTRAL FILES DWR SECTION Tier 2 requirements have been implemented for monthly monitoring for outfall RR1V- 2 and RRIV-4 for the parameter of COD and TSS. Tyson Farms Inc. did not meet storm water sampling criteria due to late afternoon and weekend rain events for the month of June 2015. Monthly (analytical and qualitative monitoring) will continue until three consecutive sample results are below the benchmark values or within benchmark range. Tyson Foods, Inc. has made significant improvements to reduce the concentrations of the parameters of concern. Please contact me at 336- 838- 2171, extension 3253should you have any questions. Sine r ly, Rar'ond E. John n (Bob} Complex Manager Tyson Foods, Inc. Fresh Retail Division 704 Factory Wilkesboro, NC, 28697 336-838-2171 Ext: 3476 Fax: 336-651-3867 www.tyson.com � C cc,�� 0 � 00 C115-/ Roaring River Storm Water Calu. Sheet Date 12-14-2015 Rain Begin: 9:30 AM light rain Grab Samples: 11:30 AM Rain at end of Storm Event: 0.49 Sampling Point RRIV- 01 Drainage Area = (150 acres *43560) Ft 2 Q = CIA 1 = 0.49 " (Total) C = 0.35 Q = 0.35(0.49112)(6,534,000*7.5)11,000,000 = 0.700 MG Sampling Point RRIV- 02 Drainage Area = (96485) Ft 2 Q = CIA 1 = 0.49 " (Total) C = 0.95 Q = 0.95(0.49/12)(96485*7.5)11,000,000 = 0.028 MG Sampling Point RRIV- 04 Drainage Area = (75,085) Ft 2 Q = CIA I = 0.49 " (Total) C = 0.95 Q = 0.95(0.49112)(75,085*7.5)/1,000,000 = 0.022 MG A� �r��rr NCDENR Storm water Discharge Outfall (SDO) Qualitative Monitoring Report Forguidance on filling out this form, please visit:http:/.Ipg-rLal.pcdenr.org/web/wg/ws/su.Inpdeskw-#—Iab-4 Permit No: N/C/G/0/6/0/0/0/0 or Certificate of Coverage No. N/C/G/0/6/0/0/2/1 Facility Name: meson Farms Inc. Roaring River Feed Mill County: Wilkes Phone No: 336.696.2741 Inspector: Raymond Nichols Date of Inspection: 12/14/2015 Time of Inspection: l 110Q—A n Total Event Precipitation (inches):.49 Was this a "Representative Storm Event" or "Measureable Storm Event" as defined by the permit? (See information below.) 191yes ❑ No Please verify whether Qualitative Monitoring must be performed during a "representative storm event" or "measureablestorm event" (requirements vary, depending on the permit). Qualitative monitoring requirements vary. Most permits require qualitative monitoring to be performed during "representative storm event" or during a "measureable storm event." However, some permits do not have this requirement. Please refer to these definitions, if applicable. A "representative storm event" is a storm event that measures greater than 0.1 inches of rainfall and that is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no I precipitation. A "measurable storm event" is a storm event that results in an actual discharge from the I permitted site outfall. The previous measurable storm event must have been at least 72 hours prior. The 72-hour storm interval does not apply if the permittee is able to document that a shorter s interval is representative for local storm events during the sampling period, and the permittee obtains approval from the local DWQ Regional Office. By th ars gnature, I certify that this report is accurate and complete to the best of my knowledge: (6,-b-) (Si ture of Permitte or Designee) Pagel of 2 SWU-242, Last modified 10/25/2012 1. Outfall Description: Outfall No. kRLQ _ D. Structure (pipe, ditch, etc.) uWe.r+` Receiving Stream: R:u industrial activities that occur within the outfall drainage area: MAci! d Q>r 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: 3. Odor: Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.): tj vi► C- _ 4. Clarity: Choose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy: 2 3 4 5 S. Floating Solids: Choose the number which best describes the amount of floating solids in the stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids: 2 3 4 5 6. Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where 1 is no solids and 5 is extremely muddy: ,1 2 3 4 5 7. Is there any foam in the stormwater discharge? Yes NN 8. Is there an oil sheen in the stormwater discharge? Yes 0 o 9. Is there evidence of erosion or deposition at the outfall? Yes N 10. Other Obvious Indicators of Stormwater Pollution: List and describe Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or erosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. Page 2 of 2 SWU-242, Last modified 10/25/2012 NCDENR Storm water Discharge Outfall (SDO) Qualitative Monitoring Report Forguidance on filling out this form, please visit: h=;//portal.ncdenr.org/web/wq/ws/su/nndessw#tabs Permit No: NIC/G/0/6/0/0/0/0 or Certificate of Coverage No. N/C/G40/6/0/0/2/1 Facility Name: Tyson Farms Inc. Roaring River Feed Mill County: Wilkes Phone No: 336.696.2741 Inspector: Raymond Nichols Date of Inspection:12114/2015 Time of Inspection: kV.10 -Am Total Event Precipitation (inches):.49 Was this a "Representative Storm Event" or "Measureable Storm Event" as defined by the permit? (See information below.) M"Yes ❑ No Please verify whether Qualitative Monitoring must be performed during a "representative storm event" or "measureablestorm event" (requirements vary, depending on the permit). Qualitative monitoring requirements vary. Most permits require qualitative monitoring to be performed during a "representative storm event" or during a "measureable storm event." However, some permits do not have this requirement. Please refer to these definitions, if applicable. A "representative storm event" is a storm event that measures greater than 0.1 inches of rainfall j and that is preceded by at least 72 hours (3 days) in which no storm event measuring greater than 0.1 inches has occurred. A single storm event may contain up to 10 consecutive hours of no precipitation. I E A "measurable storm event" is a storm event that results in an actual discharge from the permitted site outfall. The previous measurable storm event must have been at least 72 hours prior. The 72-hour storm interval does not apply if the permittee is able to document that a shorter interval is representative for local storm events during the sampling period, and the permittee obtains approval from the local DWQ Reeional Office. By thi s gnature, i certify that this report isaccurateand complete to the best of my knowledge: (Sig Lure of Permitte or Designee) Pagel of 2 5WU-242, Last modified 10/25/2012 1. Outfall Description: Outfall No. Structure (pipe, ditch, etc.) Receiving Stream: �Abct real M • A 6 4 40 De6cribe the industr An ial activities that occur within the outfall drainage area; ,rgK'.n!l of _,.� 2. Color: Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors: L, 511� 3. Odor: Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor, etc.): hzL)e - 4. Clarity: Choose the number which best describes the clarity of the discharge, where 1 is clear and 5 is very cloudy: 0 2 3 4 5 5. Floating Solids: Choose the number which best describes the amount of floating solids in the stormwater discharge, where 1 is no solids and 5 is the surface covered with floating solids: �1 2 3 4 5 6. Suspended Solids: Choose the number which best describes the amount of suspended solids in the stormwater discharge, where 1 is no solids and 5 is extremely muddy: 1 3 4 5 7. Is there any foam in the stormwater discharge? Yes 8. Is there an oil sheen in the stormwater discharge? Yes 9. Is there evidence of erosion or deposition at the outfall? Yes N 10. Other Obvious Indicators of Stormwater Pollution: List and describe Note: Low clarity, high solids, and/or the presence of foam, oil sheen, or erosion/deposition may be indicative of pollutant exposure. These conditions warrant further investigation. Page 2 of 2 SWU-242, last modified 10/25/2012 �1 a R,ISM ®pLABOAATORIFA INC. Full -Service Analytical & Environmental Solutions Tyson Foods, Inc. -Roaring River Raymond Nichols 179 Roaring River Rd. Roaring River, NC 28669 NC Certification No. 402 SC Certification No. 99012 NC Drinking Water Can No. 37735 VA Certification No. 460211 DoD ELAP: L-A-B Accredited Certificate No. L2307 ISo11EC 17025: L-A-8 Accredited Certificate No. L2307 Project: Stormwater Lab Submittal Date: 12/14/2015 Prism Work Order: 5120251 Case Narrative 12/23/2015 This data package contains the analytical results for the project identified above and includes a Case Narrative, Sample Results and Chain of Custody. Unless otherwise noted, all samples were received in acceptable condition and processed according to the referenced methods. Data qualifiers are flagged individually on each sample. A key reference for -the data qualifiers appears at the end of this case narrative. Please call if you have any questions relating to this analytical report. Respectfully, PRISM LABORATORIES, INC. Terri W. Cole Project Manager Data Qualifiers Key Reference: Reviewed By Terri W. Cole Project Manager t BRL Below Reporting Limit MDL Method Detection Limit RPD Relative Percent Difference * Results reported to the reporting limit. All other results are reported to the MDL with values between MDL and reporting limit indicated with a J. This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc. 449 Spring brook Road - P.O. Box 240W - Charlotte, NC 28224-0543 Phone: 7041529-0364 - Toll Free Number: 1-800/629.6364 - Fax: 7041525-0409 Page 1 of 6 �\ Full -Sample Receipt Summary &jgR,, ISn /�EnviService al Sol do 8V'Envlranmental Solutlona 1212312015 uww�eai5� uw Prism Work Order: 5120251 Client Sample ID Lab Sample ID Matrix Date Sampled Date Received RRIV-02 5120251-01 Water 12/14/15 12/14/15 RRIV-04 5120251-02 Water 12/14/15 12/14/15 Samples were received in good condition at 3.4 degrees C unless otherwise noted. This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc. 449 Springbrook Road - P.O. Box 240643 - Charlotte, NC 28224-0643 Phone: 7041529-6364 -Toll Free Number: 1-800/629-6364 - Fax: 704/625-0409 Page 2 of 6 aP I I Sa1/1 Full -Service Analytical6 Environmental Solutions �L4PpR�TM[6L n+c Tyson Foods, Inc. -Roaring River Attn: Raymond Nichols 179 Roaring River Rd. Roaring River, NC 28669 Project: Stormwater Sample Matrix: Water Laboratory Report 1212312015 Client Sample ID: RRIV-02 Prism Sample ID: 5120251-01 Prism Work Order: 5120251 Time Collected: 12/14/15 11:00 Time Submitted: 12/14/15 15:40 Parameter Result Units Report MDL Dilution Method Analysis Analyst Batch Limit Factor Daterrime ID General Chemistry Parameters Chemical Oxygen Demand BRL mg/L 50 7.3 1 "SM5220 D 12/21/15 11:45 CDL P51_0337 This report should not be reproduced, except in its entirety, without the written consent of Prfsm Laboratories, Inc. 449 Springprook Road - P.O. Box 240543 - Charlotte, NC 28224-0543 Phone: 704l629-6364 - Toll Free Number: 1.800/629-6364 - Fax: 7041526-0409 Page 3 of 6 n.� Eunvi m Servile Analytical Environental Solutions Laboratory Report 12/23/2015 Tyson Foods, Inc. -Roaring River Attn: Raymond Nichols 179 Roaring River Rd. Roaring River, NC 28669 Project: Stormwater Sample Matrix: Water Client Sample ID: RRIV-04 Prism Sample ID: 5120251-02 Prism Work Order: 5120251 Time Collected: 12/14/15 11:10 Time Submitted: 12/14/15 15:40 Parameter Result Units Report MDL Dilution Method Analysis Analyst Batch Limit Factor Datefrime ID General Chemistry Parameters Chemical Oxygen Demand BRL mg1L 50 7.3 1 'SM5220 D 12/21/15 11:45 CDL 1051-0337 This report should not be reproduced, except in its entirety, without the written Consent of Prism Laboratories, Inc. 449 Springbrook Road - P.Q. Box 240543 - Charlotte, NC 28224-0643 Phone: 7041629-6364 - Toll Free Number: 1-800/629-6364 - Fax: 7041525-0409 Page 4 of 6 b�R I S M I E'nviService Anelyt do s J �v E Envlronmentel Solutlona 7uawuronI" 1 i Tyson Foods, Inc. -Roaring River Attn: Raymond Nichols 179 Roaring River Rd. Roaring River, NC 28669 General Chemistry Parameters - Quality Control Analyte Level II QC Report 12/23/15 Project: Stormwater Prism Work Order: 5120251 Time Submitted: 12/14/2015 3:40:00PM Reporting Spike Source %REC RPD Result Limit Units Level Result %REC Limits RPD Limit Notes Batch P51_0337 - NO PREP Blank (P5L0337-BLK1) Prepared & Analyzed: 12/21/15 Chemical Oxygen Demand BRL 50 mg1L LCS (P5L0337-BS1) Prepared & Analyzed: 12/21/15 Chemical Oxygen Demand 503 50 mg/L 500.0 101 90-110 This report should not be reproduced, except in its entirety, without the written consent of Prism Laboratories, Inc. 449 Springbrook Road - P.O. Box 240543 - Charlotte, NC 28224-0543 Phone: 7041529-6364 - Toll Free Number: 1.800/629-6364 - Fax: 7041625.0409 Page 5 of 6 Jf •hr a.�-. • emu.-.......�.ia..�a.. u..�.. ._._......... _....___. J_... .. ....___... .._ ._..._...._.. -A._._ ......, .-_:u4�....., .J_Ja���. J. ••...rr a ..-..•...ur-ice...•. • •'.IF'_'i . r.� __.. .. ... •. r�.l.J..�..,i•.• _.—. • 1� •aiJ�..+..-. •..a- - �_i_ - zxasrs. :I � IN ®F CUS'TODY RECORD Full-Service Analytical &Environmental RISM LAROnATOR1E5 INC. ICH Solutions PAGE_ OF QUOTE U To ENSURE PROPER BILLING: 449 Springbrook Road • Charlotte, NC 28217 Phone 7041529-63fA Fax: 704/525.0409 Project Name: Short Hold Analysis: (Yes) (NO) UST Project: (Yes) (NO) ! J *Please ATTACH any project specific reporting (OC LEVEL 1 11 111 IV) ., Client Company Narne: u ,r1y provisions and/or QC Requirements 1 Report To/Contact Name: ' G Invoice To: X � Apporting ress: r Address: at. AptK'4 ]l.i . s c` �,!�, •;rf, ;Swrj e f A i� i r� 73 ff S Phone:?Fax (Yes) (No): Purchase Order No./Billing Reference Email Address: • " ''G - .. ' Requested Due Date ❑ 1 Day F] 2 Days U 3 Days ❑ 4 Days ❑ 5 Days EDD Type: PDF_-Exceli -Other 'working Days" ❑ s-s Days ❑ Standard 10 days ❑ PA P@ must Be Site Location Name:' Samples received after 14:00 will he processed next business day. Site Location Physical Address: { �� �vll t►c' - Turnaround time is based on business days, excluding weekends and holidays. (SEE REVERSE FOR TERMS & CONDITIONS REGARDING SERVICES RENDERED BY PRISM LABORATORIES, INC. TO CLIENT) TO BE FILLED IN BY CLIIENTISAMPLING PERSONNEL Certification: NELAC DOD FL NC SC OTHER NIA Water Chlorinated: YES— NO_ ' Sample Iced Upon Collection: YES NO CLIENT SAMPLE DESCRIPTION DATE COLLECTED TIME COLLECTED MILITARY HOURS MATRIX (SOIL, WATER OR SLUDGE) SAMPLE CONTAINER PRESERVA• TIVES ANALYSIS REQUESTED REMARKS /// PRISM B In NO. *TYPE SEE BELOW NO. SIZE �.` CAi� ( -1q_i j. % 0 � � SSE? 0.0D :, i Sampler's Signature / iv Sampled By (Print Name)-,-""� �c4 l} Affiliation 6y Upon relinquishing, thialkhain of Custody is your authorization for Prism to proceed with the analyses as requested above. Any changes must be submitted rating to the Prism Project Manager. There will be charges for any changes after analyses have been initialized. e lnqui d y: Ignature erRlve Signature) Date MilitaryHours Additional Comments: Site Arrive) Time: Relinq By: 8 gnature� Rece : (Signature) ale Site Departure lime: Rehn y: (S gnat' Z r� :r Received For ris atoria Dale Field Tech Fee: _ C [; Mileage: ' Method al ShipmenL NOTE: ALL SAMPLE COOLERS SHOULD BE TAPED SHUT WITH CUS Y SEALS FGR TRANSPORTATION TO THE LABORATORY. COC Group No. _ SAMPLES ARE NOT ACCEPTED AND VERIFIED AGAINST COG UN ECEIVED AT THE LABORATORY. El Fed Ex F3 UPS ❑ Hand -delivered rism Field Service ❑ Other NPDES: UST G NDWATER: DRINKING WATER: SOLID WASTE: RCRA: CERLANDFILL OTHER: ,• O NC 13 SG 0 NC Cl SC O'NC Q SC ❑ NC ❑ SC El NC O SC ❑ NC O SC ICLA Q NC ❑ 5C CI NC ❑ SC ❑ NC ❑ SC ❑ ❑ ❑ ❑ ❑ n n a n *CONTAINER TYPE CODES: A = Amber C = Clear G= Glass P = Plastic; TL = Teflon -Lined Cap VOA = Volatile Organics Analysis (Zero Head Space) ORIGINAL N.C,Dept. of ENR NOV 18 2013 Winston-5aiern November 11, 2013 Matthew Gantt, PE Department of Environment and Natural Resources Land Quality Section 585 Waughtown Street Winston-Salem, North Carolina 27107 RE: Assessment of Best Management Practices General Permit NCG0600000 Tyson Foods, Inc. — Roaring River Feed Mill Wilkes County, North Carolina Dear Mr. Gantt: Tyson Foods (Tyson) has completed the assessment of best management practices as required for facilities that store or use rendered fats and oils. The assessment satisfies requirements of General Stormwater Permit NCG0600000, effective December 1, 2012. 1. Description of Material Handline Activities The following information is copied from our current SWPPP (dated April 5, 2013): B. MATERIAL HANDLING PROCEDURES The General Permit requires the Permittee to provide information relating to potential sources of storm water pollution. These requirements are as follows: §A.1.b. (2) A narrative description of storage practices, loading and unloading activities, outdoor process areas, dust or particulate generating or control processes, and waste disposal practices. 8.1. Storage Practices This facility has the following storage tanks. Unless stated otherwise, all tanks are above ground. r • One 20,000 gallon tanks of poultry fat. One 16,700 gallon tanks of poultry fat (Feed Mill), • One 16,700 gallon tank of Corn Oil (Feed Mill), • One 12,000 gallon tank of Betaine (a vitamin supplement @ Feed Mill), • Three tanks for drug additives, consisting of 14,747 -gallon of Liquid Lysine, and one 10,000-gallon tank of Alimet (a vitamin supplement @ Feed Mill), • One 10,000 gallon above ground tank for No. 2 Diesel fuel (Service Center), • One 2,000 gallon above ground tank for No. 2 Heating oil (Service Center), • One 1,000-gallon propane tank (Service Center), • One 500 gallon above ground tank for used motor oil (Service Center), • One 20,000 gallon UST w/ leak detection for No. 2 fuel oil (Feed mill). Six grain elevators; two at 150,000 cubic feet, four at 37,000 cubic feet. Four finished feed elevators at 37,000 cubic feet. Plastic totes of NALCO 22310,BL-820,BL-549 (a boiler water additive) are kept in the boiler room in plastic dikes. Other materials are in original containers inside designated storage areas within the manufacturing or garage buildings or in a separate storage building. 8.2. Loading and Unloading Activities This facility receives about 8,600 tons per week of corn and soy meal, 170 tons of poultry fat, and 925 tons of other ingredients and produces on the average 10400 tons per week of finished feed. The feed is then shipped by truck to contract poultry farmers. Rail cars bring raw corn and soy meal to the site. The train pulls off onto an adjacent rail siding where the individual cars are unloaded by a screw conveyor. Bags of other feed ingredients are received at the site by truck and are off-loaded at a covered loading dock directly into the storage room. Finished feed is bulk loaded into trailers by a gravity delivery system. 8.3.Outdoors Process Areas This facility has several outdoor process areas relating to the manufacture of the poultry feed or the vehicle service center. a. Raw ingredients are typically not exposed to precipitation as the rail car being unloaded is situated under a structure that shields the process from rainfall. The finished feed is loaded into trailers under a similar type structure. b. The gravel parking lot west of the service center is used for temporary parking of tractor -trailers. Runoff from this area is surface flow across a large flat grass field. c. Most of the above ground tanks and silos are exposed to precipitation. d. The roof overhang provides only a minimal amount of protection from rainfall. There has been a shed built to the side of the service center to place the parts. B.4. Dust/Particulate Generating or Control Processes a. During dry weather, the process of unloading corn and meal and loading feed generates dust and grain spillage, which settles onto the ground in the vicinity of the silos and rail siding. This dust and spilled grain is swept up by an outside contractor. b. This facility is also subject to an EPA air quality permit, which requires the installation and proper operation of dust control devices. This facility has not been in violation of its permit, and as long as the facility is operating in compliance with the air permit, this Permittee is providing best management practices for the control of dust. B.S. Waste Disposal Practices a. There is no feed by-product waste generated. Trash such as spent containers and office trash (paper, etc.) is placed into a dumpster for disposal by a private waste contractor. b. Sanitary sewer discharge is through a low-pressure septic field. c. Boiler blow -off water discharges into the sanitary sewer system. d. Spilled grain and dust mixes with atmospheric moisture and condensation to form a mud -like substance. This "mud" is shoveled into 55-gal drums. The filled drums are placed on the covered loading dock, and are hauled to a landfill for disposal. e. Used oil is stored temporarily on -site in an AST for recycling by a private vendor. B.6. Existing Pollution Prevention Practices a. There is no detention -type structural storm water BMPs on -site. b. The Permittee has in place an inspection program for equipment, silos, and tanks. The maintenance lead man will control access to containment valves. c. Recycling of vehicle fluids: Used truck oil is mixed into truck fuel and consumed. Other used oils (hydraulic, etc.) are poured into the used oil tank for recycling. Used antifreeze is poured into drums and is picked -up by Hazmat Company for recycling. A self-contained solvent sink is used to clean engine parts. d. The diesel fuel tank is provided with a concrete secondary containment structure. e. The truck re -fueling station is covered with a roof that reduces precipitation falling directly onto the Fuel Island. f. Runoff from the vehicle service center sheet flows across gravel parking lots before it reaches a grassy field. There is no point source discharge of storm water from the vehicle service center's property. A narrow grass zone on the west edge of the property provides a buffer before sheet flow enters the ditch along SR 2327. g. An oil/water separator is installed on the boiler room drain. 1t is pumped out as needed. Feasibility Evalgalign Risk exposures are constantly being evaluated as part of our active storm water pollution prevention plan (SWPPP) and spill prevention control and countermeasures plan (SPCC) programs, and environmental, health and safety management system (EHSMS). Areas of concern at the Monroe complex, specifically the feed mill operations, fall into two main categories: solids handling and management, and liquids handling and management. Although a service center is located at the feed mill, these activities are far removed (several hundred yards) from the feed mill and are, therefore, not addressed in this assessment (these activities are addressed in the facility SWPPP and SPCC Plans). Risks associated with solids handling and management include incidental spillage during loading/unloading of raw ingredients (i.e., 8,600 tons/wk of whole and ground grains) and/or finished feed via bottom -hopper railcar or top -loaded tractor trailer, and fugitive emissions during milling operations. Impacts from solids handling and management are minimized via daily sweeping, storm inlet fabric filters and good housekeeping practices. Impacts from milling operations are minimized via cyclones and bagfilters required as part of our DENR-issued air permit. Risks associated with liquids handling include incidental or accidental spillage of liquid feed ingredients (i.e., poultry fat, vitamin supplements and amino acids). All liquid ingredients are stored within concrete -constructed secondary containment. Tyson's SWPPP and SPCC programs require a team member to be present during the entire transfer of any oil containing (poultry fat) material and to complete an oil transfer log noting any impairment during the transfer. In addition, a rubber mat is placed over the nearest stormwater drop inlet prior to the transfer of oil containing materials as a precaution. A spill kit is maintained in close proximity to all transfer areas involving oil containing material. 3. Animals/Wildlife and Fecal Coliform Correlation A sporadic number of pigeons and other small birds take advantage of incidental spillage of grains around the feed mill. Otherwise, no wildlife is typically present on the facility. Further, the facility is fully fenced as part of security measures and is generally active with vehicular traffic, reducing the likelihood of the presence of wildlife. The fields immediately adjacent to the feed mill are used for grazing cattle and generally contain several dozen cattle as well as several dozen geese. These animals do have access to the stream receiving stormwater run-off from the feed mill; however, the stormwater sample point is well upstream from these activities and would not likely be adversely impacted (fecal coliform) from wildlife. It is possible, however, that similar situations occur upstream from the feed mill and could adversely impact water quality migrating through the feed mill property (not demonstrated to date). 4. Corrective Action Plan The best management practices described previously and contained within our existing SWPPP, including but not limited to: routine facility inspections, routine housekeeping, periodic qualitative and quantitative sampling and analysis, and training, as well as contingencies addressed in our existing SPCC, including but not limited to: loading/unloading practices requiring team member presence/observation throughout the event, tank and secondary containment inspections and team member emergency response training, adequately address potential impacts related to incidental or catastrophic releases of rendered fats and oils. Therefore, additional corrective actions related to rendered fats and oils usage and/or storage are not proposed at this time. No milestones or schedule for implementation are required. Please contact me if you have any questions or need additional information. I can be reached at (336) 838-2171, or via email at ray.iohnson@tyson.com Sincerely, Raymond E. Johnson (Bob) Complex Manager CC: File Doug Baxter — Area Environmental Manager, Corporate + , A NCDENR North Carolina Department of Environment and Natural Resources. Division of Water Quality Pat McCrory Charles Wakild, P. E. John E. Skvarla, II Governor Director Secretary February 12, 2013 Mr. Jim Brown, Complex Environmental Manager Tyson Foods Inc. 704 Factory Street Wilkesboro, NC 28697 Subject: Dear Mr, Brown: Compliance Evaluation Inspection Permit # NCG060021 Roaring River Plant Wilkes County . On January 31, 2013 a Compliance Evaluation Inspection was performed by George Smith, of this office, Mr. Jim Brown was present for the inspection. Permit The NPDES general permit became effective on December 1, 2012. Please make yourself familiar with the new permit. Records & Reports. The following records and reports were inspected: Stormwater Pollution Prevention Plan was developed and implemented. (Part II, Section A) Analytical monitoring was performed. (Part II, Section B, Table 1) Qualitatively monitoring was performed. (Part II, Section D, Table 6) North Carolina Division of Water Quality, Winston-Salem Regional Office Location: 585 Waughtown Street, Winston-Salem, North Carolina 27107 Phone: 336-771-50001 FAX: 336-771A630 Internet: www.ncvaterQuality.org None rthCarolina Natmalltf An Equal Opportunity 1 Affirmative Action Employer Compliance Evaluation Inspection February 12, 2013 Page 2 of 2 Facility Site Review The facility is located on Hwy 268 and Red, White & Blue Road approximately 600 feet from .the Yadkin River. The stormwater drains to the river. Outfall 001 is the only stormwater discharge point. Self -Monitoring Program The facility had all monitoring records, as required per the permit. The records are considered outstanding. The facility is monitoring semi-annually and is curreritlynot subject to any Tier requirements. The compliance evaluation inspection is satisfactory. Mr. Jim Brown manages the stormwater program in an outstanding manner. If you have any questions please contact George Smith or me at (336) 771-5000. Sincerely, W. Corey Basinger Regional Supervisor cc: Central Files WSRO Files 9 f Permit: NCG060021 SOC: County: Wilkes Region: Winston-Salem Compliance Inspection Report Effective: 12/01/12 Expiration: 10/31/17 Owner: Tyson Foods Inc Effective: Expiration: Facility: Tyson Foods Inc - Roaring River Feedmill 179 Roaring River Rd Contact Person: Jimmy Mardis Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Title: Inspection Date: 01/31/2013 Entry Time: 11:30 AM Primary Inspector: George S Smith Secondary Inspector(s): Roaring River NC 28669 . Phone; 501-7564000 Certification: Exit Time: 12:30 PM Phone: . Phone: 336-771-5000 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: FoodfTobacco/Soaps/Cosmetics/Public Warehousing Stormwater Discharge COC Facility Status: ■ Compliant Q Not Compliant Question Areas: E Storm Water (See attachment summary) Page: 1 Permit: NCG060021 Owner - Facility: Tyson Foods Inc Inspection pate: 01/31/2013 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ n Q Cl # Does the Plan include a General Location (USGS) map? ■ n Q ❑ # Does the Plan include a "Narrative Description of Practices"? ®, n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n 13 Q # Does the Plan include a list of significant spills occurring during the past 3 years? ■ n n n # Has the facility evaluated feasible alternatives to current practices? ■ Q Q Cl # Does the facility provide all necessary secondary containment? ■ ❑ ❑ Q # Does the Plan include a BMP summary? ■ n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n n n # Does the Plan include'a Preventative Maintenance and Good Housekeeping Plan? ■ n ❑ ❑ # Does the facility provide and document Employee Training? ■ Q ❑ Q # Does the Plan include a list of Responsible Party(s)? ■ Q Q Q # Is the Plan reviewed and updated annually? ■ ❑ Q ❑ # Does the Plan include a Stormwater Facility Inspection Program? ■ ❑ ❑ n Has the Stormwater Pollution Prevention Plan been implemented? ■ ❑ ❑ ❑ Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ 0,0 n Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ ❑ Q n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n n ■ n Comment: Page: 2 ryso�. W. April 6, 2 Mr. Geor mith Carolina Department of Environment and Natural Resources N. C. Division of Water Quality 585 Waughtown Street Winston-Salem, NC 27107 RE: Signatory Authority Dear Mr. Smith, RECEIVED N.C. Deft of ENR APR 0 9 2010 WirstonSa'.e:r, This letter is to inform you that the position of Complex Manager is hereby authorized to sign all reports, log sheets, prevention plans, permit renewals, etc. as 'required by the signatory language regulation for NC wastewater and storm water permits. The Tyson facilities covered by this letter in Wilkesboro Fresh Processing Plant, Hays Hatchery, and Roaring River Feed Mill. Mark Welborn is presently the Complex Manager, If you have any questions concerning this letter, please give me a call. Please consider this letter as my official authorization for signatory responsibilities over the facilities I manage in North Carolina. Sincerely AOugRaey Vice President - Ope tions Retail Fresh Tyson Foods, Inc. Consumer Products 1600 River Street 336-838-2171 www.tyson.com Beverly Eaves Perdue Governor 4 NDENR North Carolina Department of Environment and Natural Resources Division of Water Quafity Coleen H. Sullins Director December 23, 2009 5283 Mr. James Brown Tyson Foods Fresh Retail Division, Inc. 704 Factory Street Wilkesboro, NC 28697- SUBJECT: Wastewater/Groundwater Laboratory Certification Renewal FIELD PARAMETERS ONLY Dear Mr. Brown: Dee Freeman Secretary RECEIVED N.C. Doot of ENR DEC 3 0 201 Wineton•Salem Regional Office The Department of Environment and Natural Resources, in accordance with the provisions of NC GS 143-215- .3 (a) (10), 15 NCAC 2H .0800, is pleased to renew certification for your laboratory to perform specified environmental analyses required by EMC monitoring and reporting regulations 15 NCAC 2B .0500, 2H .0900 and 2L .0100, .0200, .0300, and 2N .0100 through .0800. Enclosed for your use is a certificate describing the requirements and limits of your certification. Please review this certificate to insure that your laboratory is certified for all parameters required to properly meet your certification needs. Please contact us at 919-733-3908 if you have questions or need additional information. Sincerely, 0--/- _+ 44 0A719 Pat Donnelly Certification Branch Manager Laboratory Section Enclosure cc: Ramon Cook Dana Satterwhite Winston - Salem Regional Office V1 DENR DVVQ Laboratory Section SIC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 - Location: 4405 Reedy Creek Road, Raleigh, North Carolina 27607-6445 Phone: 919-733-39081 FAX: 919-733-6241 Internet: www.dwglab.org - NorthCarohna Naturally An Equal Opportunity 1 Affirmative Aclion Empioyer Customer Service: 1-877-623-6748 www.nmaterquafty.org Certificate N 5283 STATE OF NORTH CAROLINA DEPARTMENT OF THE ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY LABORATORY CERTIFICATION PROGRAM In accordance with the provisions of At. C.G.S. 143-215.3 (a) (1), 143-215.3 (a)(10) and NCAC 2H.0800: TYSON FOODS FRESH RETAIL DIVISION, INC. Is hereby certified to perform environmental analysis as listed on Attachment 1 and report monitoring data to DWQ for compliance with NPDES effluent, surface water, groundwater, and pretreatment regulations. By reference 15A NCAC 2H .0800 is made a part of this certificate. This certificate does not guarantee validity of data generated, but indicates the methodology, equipment, quality control procedures, records, and proficiency of the laboratory have been examined and found to be acceptable. This certificate shall be valid until December 31, 2010 Pat Donnelly Attachment North Carolina Wastewater/Groundwater Laboratory Certification Certified Parameters Listing Lab Name: Tyson Foods Fresh Retail Division, Inc. Certificate Number: 5283 Address: 704 Factory Street Effective Date: 01/01/2010 Wilkesboro, NC 28697- Expiration Date: 12/31/2010 Date of Last Amendment: The above named laboratory, having duly met the requirements of 15A NCAC 2H.0800, is hereby certified for the measurement of the parameters listed below. . CERTIFIED PARAMETERS INORGANICS pH Std Method 4500 H B TEMPERATURE Std Method 2550B This certification requires maintance of an acceptable quality assurance program, use of approved methodology, and satisfactory performance on evaluation samples, Laboratories are subject to civil penalties and/or decertification for infractions as set forth in 15A NCAC 21-1.0807. r' r.� NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director March 25, 2009 Mr. Jim Brown Tyson Foods Inc. 704 Factory Street Wilkesboro, NC 28697 Subject: Compliance Stonnwater Inspection Roaring River Plant - Permit # NCG060021 Wilkes County Dear Mr. Brown: Dee Freeman Secretary On March 11, 2009 a Compliance Stormwater Inspection was performed by George Smith, of this office, Mr. Jim Brown was present for the inspection. Permit The NPDES general permit became effective on November 1, 2007. Stormwater Discharge Outfall 001 is monitored at this facility. Records & Reports The following records and reports were inspected: Per Part II, Section A, the Stormwater Pollution Prevention Plan was developed and implemented. Per Part II, Section B, Table 1, the analytical monitoring was performed. Per Part II, Section C, Table 4, the Stonnwater Discharge Outfalls (SDO) were qualitatively monitored semiannually and documented. Facility Site Review The facility is located on Hwy 268 and Red, White & Blue Road approximately 600 feet from the Yadkin River. The stormwater drains to the river. North Carolina Division of Water Quality, Winston-Salem Regional Office Location:585 Waughtown St. Winston-Salem, {forth Carolina 27107 One 1 Phone: 336-771-50001 FAX: 336-771.46301Customer Service: 1-877-623-6748 NorthCarolina. Internet www.ncwaterquality.org 'Jfj�Lsatu�.,n" l An Equal Opportunity 1 Affirmative Action Employer �/ y Compliance Stormwater Inspection Liarch 25, 2009 Page 2 of 2 Self -Monitoring Program The facility had all monitoring records, as required per the permit. The records are considered outstanding. Outfall 001 had three benchmark exceedences (100 mg/L) for TSS, and are working in Tier Two. The monthly monitoring should continue for TSS until benchmark value is met for three consecutive samples. Continue the monthly monitoring as required in the permit. During_August 2009, if the exceedences still remain you may schedule a site visit with this office and the Stormwater Unit. Mr. rim Brown manages the stonnwater program in an outstanding manner. If you have any questions please contact George Smith or me at (336) 771-5000. Sincerely, %Ste&ve W. Tedder Regional Supervisor cc: Stormwater Permitting Unit WSRO Files— Compliance Inspection Report Permit: NCG060021 Effective: 11/01/07 Expiration: 10/31/12 Owner: Tyson Foods Inc SOC: Effective: Expiration: Facility: Tyson Foods Inc - Roaring River County: Wilkes Hwy 268 E Region: Winston-Salem Roaring River NC 28669 Contact Person: Jimmy Mardis Title: Phone: 501-756-4000 Directions to facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 03/1112009 Entry Time: 01;30 PM Exit Time: 03:30 PM Primary Inspector: George S Smiths Phone: 336-771-5000 Secondary Inspector(s): Reason for Inspection:. Routine Inspection Type: Compliance Evaluation Permit Inspection Type: FoodlTobaccolSoapslCosmetics/Public Warehousing Stormwater Discharge COC Facility Status: ® Compliant ❑ Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 Permit: NCG060021 Owner -Facility: Tyson Foods Inc Inspection Date: 03/11/2009 lnspectign Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: 110 Page: 2 Permit: NCGO60021 Owner - Facility: Tyson Foods Inc Inspection Date: 03/11/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ n n n # Does the Plan include a General Location (USGS) map? ■ n n n # Does the Plan include a "Narrative Description of Practices'? ■ n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n n n # Does the Pian include a list of significant spills occurring during the past 3 years? ■ n n n # Has the facility evaluated feasible alternatives to current practices? ■ n n n # Does the facility provide all necessary secondary containment? ■ n In n # Does the Plan include a BMP summary? ■ n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n In n # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ ❑ n n # Does the facility provide and document Employee Training? ■ n n n # Does the Plan include a list of Responsible Party(s)? ■ n n n . # Is the Plan reviewed and updated annually? ■ n n n #'Does the Plan include a Stormwater Facility Inspection Program? ■ n n n Has the Stormwater Pollution Prevention Plan been implemented? ■ n In n Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ n n n Comment: Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ■ n n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n n ■ n Comment: Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ■ n n n # Were all outfalls observed during the inspection? ■ n n n # If the facility has representative outfall status, is it properly documented by the Division? n n n # Has the facility evaluated all illicit (non stormwater) discharges? n n ® n Comment: Drove by outfall after the Wilkesboro site inspection. Page, 3 1 .Tyson Foods, Inc. January 16, 2009 North Carolina Department of Environment, Health and Natural Resources Division of Environment Management Central Files P. O. Box 29535 Raleigh, NC 27626-0535 Subject: General Permit No. NCG060000 Tyson Foods, Inc. COC NCG060021 Wilkes County Dear Madam or Sir: On November 24, 2008, Tyson received data from Statesville Analytical Lab for storm water samples taken at the Roaring River Feed Mill on November 13, 2008. We met four benchmarks, but failed five. RRIV-01 TTS was 348 mg/l and the benchmark is 100 mg/l. RRIV-02 Oil & Grease was 46.8mg/1 and the benchmark is 30 mg/l. RRIV-02 TSS was 525.5 mg/1 and the benchmark is 100 mg/l. RRIV-04 COD was 308 mg/1 and the benchmark is 120 mg/l. RRIV-04 TSS was 280.8 mg/l and the benchmark is 100 mg/l. Tier Two requirements: 1, Repeat all required actions outlined above in Tier One. Identify and evaluate possible causes of benchmark exceedences. 2. Immediately institute monthly monitoring for all parameters at every outfall where a sampling results exceeded the benchmark value for two consecutive samples. Monthly (analytical and qualitative) monitoring shall continue until three consecutive sample results are below the benchmark values, or within the benchmark range. 3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly monitoring report indicating " No Flow" to comply with reporting requirements. 4. Maintain a record of the Tier Two response in the Stormwater Pollution Prevention Plan. The rain events in December, 2008, did not meet criteria for sampling set by permit. Please contact me at 336- 838-2171, extension 3469 should you have -any questions. Sincerely, Mark Welborn Tyson Foods, Inc. Fresh Retail Division 704 Factory Wilkesboro, NC, 28697 336-838-2171 Ext: 3476 Fax: 336-651-3867 www.tyson.com