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Home My WebLink AboutNCG050041_COMPLETE FILE - HISTORICAL_20131108STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /v U& D`rj6Ul, DOC TYPE LkHISTORICAL FILE U MONITORING REPORTS DOC DATE ❑ 501-3 11 Q YYYYMMDD Taylor -Smith, Aana From Robert Wagner <rwagner@plasticscolor com> Sent Thursday, November 07, 2013 8 20 AM To Taylor -Smith, Aana Cc 'Robert Lackaye', 'Anita Varner' Subject FW Inspection Report Attachments PCC Inspection Letter 2013 pdf, No Exposure App pdf Aana, it was great meeting you as well As we discussed, I'm forwarding on your report and the No Exposure application to Bob Lackaye our corporate EH&S Mgr and Anita Varner our Office Mgr I believe the No Exposure cert would require a new level of commitment on our part, but we'll discuss it internally Thanks again for your services, and take care Rob Robert Wagner Plant Manager —Asheboro NC Plastics Color Corporation P 800 247 7428 " 336 1211114 ext 204 Cell 336 215 4661 www plasticscoior corn rwagner@plasticscolor com Warning This email (including any Files transmitted with it) is the property of Plastics Color Corporation, is confidential and is intended solely to be read and used by the individual or entity to which it is addressed This email may also be privileged or otherwise protected by work product immunity or other legal rules if you have received this message in error, please notify the senders system manager or let sender know by a mail reply and please be aware that any using forwarding copying or disclosing of the content hereof is strictly prohibrted In any event delete it permanently from your system From Taylor -Smith, Aana [mailto Aana Taylor-Smith@ncdenr gov] Sent Thursday, November 07, 2013 7 25 AM To rwagnergplasticscolor corn Subject Inspection Report Hi Robert, It was great to meet you yesterday' I have attached a PDF of the inspection report that will also be sent to you in hard copy Here's a link to our website, where you can find more information on No Exposure Certification, should Plastics Color Corp choose to go that route http //portal ncdenr org/web/Ir/npdes-stormwater#tab-5 I also attached a copy of the No Exposure application, which contains a sort of "checklist" of what is required for that Certification Please feel free to contact me at any time with any questions or concerns you may have Thanks, and have a great weekend' Aana Taylor -Smith Land Quality Section Division of Energy, Mineral, and Land Resources NC DEN Winston-Salem Regional Office Phone (336) 771-5034 Fax (336) 771-4631 F mail correspondence to and from this address may be subject to the North Carolina Public Records Law and moy be disclosed to third parties a NC®ENR North Carolina Department of Environment and Natural Resources Division of Energy, Mineral, and Land Resources Land Quality Section Tracy E Davis, PE, GPM Pat McCrory, Governor Director John E Skvada, III, Secretary 6 November 2013 Mr Robert Wagner, Plant Manager Plastics Color Corporation P 0 Box 1717 Asheboro, NC 27205 Subject Compliance Evaluation Inspection NPDES General Stormwater Permit NCG050000 Certificate of Coverage NCG050041 Plastics Color Corp of NC Randolph County Dear Mr Wagner Aana Taylor -Smith of the Winston-Salem Regional Office of the NC Division of Energy, Mineral, and Land Resources (DEMLR) conducted a compliance evaluation inspection at the subject facility on 6 November 2013 Your assistance and cooperation during the inspection were greatly appreciated An inspection checklist is attached for your records and the inspection findings are summarized below This facility is located at 1134 NC Highway 29 South in Asheboro, Randolph County, North Carolina Stormwater related to industrial activity is discharged from the site to an unnamed tributary to Taylors Creek, this segment of which is currently classified as Class C waters, in the Yadkin -Pee Dee River Basin Documentation & Monitoring Review The facility's Stormwater Pollution Prevention Plan (SPPP) is extremely thorough, up to date, and fully implemented Qualitative monitoring has been completed as required Analytical monitoring is not required because this facility does not perform on -site vehicle maintenance The facility has one Stormwater Discharge Outfall (SDO) that discharges Stormwater related to industrial activity Site Review The facility is clean and well -maintained Secondary containment is unnecessary at this facility, as there is no bulk liquid storage or AST that would require secondary containment The outfall was inspected and found to be in good order No evidence of erosion or instability at the SDD was observed The receiving stream was free of pollution indicators During the inspection, it was noted that this facility would only need to make a few minor adjustments to qualify for No Exposure Certification, which would eliminate the need for the NCG050000 permit For more information on No Exposure Certification, please visit our website at the following link http //portal ncdenr org(web/Ir/npdes-stormwater#1!tab-5 Winston-Salem Regional Office 685 Waughtown Street, Winston-Salem, NC 27101 9 Phone 336 771-5000 / FAX 336-771-4631 Plastics Color Corp of NC 11/06/2013 Page 2 of 2 We appreciate your efforts to comply with the stormwater permit and the proactive steps taken to identify and eliminate potential sources of pollution No additional response to this letter is required Should you have any questions regarding the NCG050000 permit or this inspection, please do not hesitate to contact Ms Taylor -Smith or me at (335) 771-5000 Sincerely, Matthew E Gantt, PE Regional Engineer Land Quality Section Enclosures BUS Inspection Checklist cc Central Files WSRO/LQ .. Compliance Inspection Report Permit NCGO50041 Effective 06/01/13 Expiration 05/31/18 Owner Plastics Color Corp Of NC SOC Effective Expiration Facility Plastics Color Corporation Of NC County Randolph 1134 Hwy 49 S Region Winston Salem Asheboro NC 27203 Contact Person Robert Lackaye Title Phone 910-629-9184 Directions to Facility System Classifications Primary ORC Certification Phone Secondary ORC(s) On -Site Representative(s) Related Permits Inspection Date 11106/2013 Entry Time 09 00 AM Exit Time 09 30 AM Primary Inspector Aana Taylor -Smith Phone 336-771-5000 Secondary Inspectors) Reason for Inspection Routine Inspection Type Compliance Evaluation Permit Inspection Type ApparellPnntrnglPaperlLeatherlRubber Stormwater Discharge COC Facility Status ■ Compliant ❑ Not Compliant Question Areas ■ Storm Water (See attachment summary) Page 1 Permit NCG050041 Owner Facility Plastics Color Corp Of NC Inspection Date 11/06/2013 Inspection Type Compliance Evaluation Reason for Visit Routine Inspection 5urrimary Please refer to attached Inspection letter Page 2 Permit NCG050041 Owner Facility Plastics Color Corp Of NC Inspection Date 1110612013 Inspection Type Compliance Evaluation Reason for Visit Routine Stormwater Pollution Prevention Flan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan'®❑ ❑ ❑ # Does the Plan include a General location (USGS) map? ®❑ ❑ ❑ # Does the Plan include a Narrative Description of Practices ? ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? ®❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? ❑ ❑ 0 ❑ # Has the facility evaluated feasible alternatives to current practices? ®❑ ❑ ❑ # Does the facility provide all necessary secondary containment? 0 0 ® ❑ # Does the Plan include a BMP summary? ®❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 1A ❑ Cl ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ®❑ ❑ ❑ # Does the facility provide and document Employee Training? ®❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? ® n n ❑ # Is the Plan reviewed and updated annually? ® n ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? ® n ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? ®❑ ❑ ❑ Comment No spills in past 3 years (documented in plan) No bulk storage of liquids - no secondary containment needed SPPP is complete, up-to-date, and very thorough Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 01100 Comment Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? 0 ❑ ® ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ ® ❑ Comment No vehicle maintenance - no analytical monitoring required Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ®❑ ❑ ❑ # Were all outfalls observed during the inspection? ❑ Q ❑ # If the facility has representative outfall status is it properly documented by the Division? ❑ ❑ ® ❑ # Has the facility evaluated all illicit (non stormwater) discharges? E ❑ ❑ ❑ Page 3 Permit NCG050041 Owner Facility Plastics Color Corp of NC Inspection Date 11/06/2013 Inspection Type Compliance Evaluation Reason for Visit Routine Comment Facility Is In good condition Could qualify for no exposure with a few minor changes Page 4 Nimmell Lotley GOI.Mor 0�0� W a r�R% William G Ross Jr Secretary forth Carolina Depai tinvit of U%Wan+Went anti NalaraI Resources OlLen 11 Sullins Director Dn iston of Water Quaht% January 24, 2008 Mr Robert W Lackaye Plastics Color Corporation P O Box 1474 Calumet City, IL 60409 Subject General Stormwater Permit Inspection Plastics Color Corporation — Asheboro, NC Certificate of Coverage No NCGO50041 Randolph County Dear Mr Lackaye On January 24, 2008, Mike Mickey of this office met with you to perform a General Stormwater Permit Inspection at the Plastics Color Facility in Asheboro, NC This inspection evaluated the five (5) areas as designated on the attached inspection form Observations from each area are addressed below 1 Permit Plastics Color Corporation holds Certificate of Coverage # NCGO50041 for discharge of stormwater from the facility The General Permit was issued effective May 1, 2003 and expires on April 30, 2008 2 Records/Reports Part II, Section A of the permit requires the development of a Stormwater Pollution Prevention Plan (SPPP) A copy of the SPPP was reviewed during the inspection The plan was thorough and complete and addressed all of the required components 3 Facility Site Review The site was clean and well managed Secondary containment is not required since the facility does not have bulk storage of liquid materials No concerns or problems were noted 4 Effluent/Receivinq Waters Stormwater from the Plastics Color site is discharged from one main outfall located along the edge of the back driveway Stormwater from the outfall reaches an unnamed tributary to Taylors Creek (Class C Waters) in the Yadkin -Pee Dee River Basin NonhCaroima ,Aatimallzy North Carolina Di%ision of Watet Quality 565 %Ivaudlovm Sttcet t1 tnston Salem NC 27107 Phone (336) 771 )000 CUSt0MLr Sen 1CL Inlemeiwvrw=WatergUal_1ty om P (j'6) 771 4630 1 877 623 6748 An Equal opporturntylAfitrmairve Anon Employer— 5D%Recycledl10% Post consumer Paper Mr Bob Lackaye Page #2 January 24 2008 5 Monitoring Program Part II, Section B of the permit requires that semi-annual qualitative (visual) monitoring be performed and documented once in the spring (April - June) and once in the fall (September — November) A review of the facility files found that the monitoring was being conducted as required Please note that the qualitative records do not need to be submitted to the Division, however, the records must be kept on file at the facility for a period of five years Analytical monitoring for on -site vehicle maintenance listed in Section C of the permit is not required since Plastics Color does not use more that 55 gallons of new motor oil per month when averaged over the calendar year Your efforts to comply with the stormwater permit are appreciated If you have any questions concerning this letter please contact Mike Mickey or me at (336) 771-5000 Z Steve W Tedder Water Quality Regional Supervisor cc NIPS Assistance and Compliance Oversight Unit Central Files — SWP WSRO t orrn Approved r^�R ONI13 No 20z0 0057 —.� Approvil i xpire5 8 1] 98 United States E nNironmentai PIntLctinn Aeenev Washington D C 20460 Section A National Data System Coding Transaction Cod,_ NPDES No Yr/Mo/Dav lnspcetion IN PC Inspector Factlttk INpe N 5 NCG050041 08-01-24 C S 2 1 acilit3 EN aluation Rating 13t QA Reserved 1 N N Section B Facilo Data Name and Location of bauhlN Inspected LntiN lime Permit Fffectise 0955 his hate. May 1, 2003 Plastics Color Corporation Asheboro Plant 1 134 Hwy 49 South f %it Time Pi rant Expiration Asheboro NC 27203 1030 hrs Date April 30, 2008 Name(s) of On -Site Repiesentative(s) I itle(s) Plione No(s) Mr Bob Lackaye Corp Lnvnonmental, Health & Safety Manager (908) 347-6503 - cell Name, Addre%s of Responsible Offifial Title Corporate Environmental, Health & Safety Mr Robert W Lackaye Phone No (609) 494 9142 Cunt acted I Yes Plastics Color Corporation P O Box 1474 Calumet City, IL 60409 Section C Areas EN aluated During Inspection (check only those areas evaluated) X Permit NA Flow Measurement NA Operations/Miintenance NA Seeicr O%erflov, X Records/Reports X Self Monitoring Program NA Sludge Ilandling/Disposal NTA Pollution l'ru, ention X Facility Site Review NA Compliance, Schedules NA Pretreatment X Effluent/Receiving. Watc.rs NA Laboratory X StormRater Section D Summar% of Findings/Comments See attached inspection form NTanie(s) and Signature(s) of inspectors AgencN /Office/7 elephone Date. ' DWQ / « SRO / (336) 771 �000 Signature of Rey iev,er Agtnc}/Office. Date r ll��'Q / 1�'SRO / (336) 771 5000 l 2f 4� EPA Form 3560 3 (Rev 9-94) w Permit NCGO50041 Owner Facility Plastics Color Corp Of NC Inspection Date 01/2412008 Inspection Type Stormwater Reason for Visit Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ® n n n # Does the Plan include a General Location (uSGS) map? ® n n n # Does the Plan include a Narrative Description of Practices ? ® n n n # Does the Plan include a detailed site map including outfall locations and drainage areas? Cl Q n # Does the Plan include a list of ssgniflcant spills occurring during the past 3 years? ® 0 ❑ n # Has the facility evaluated feasible alternatives to current practices? ® n n n # Does the facility provide ail necessary secondary containment? in n ® n # Does the Plan include a BMP summary? ® n n n # Does the Plan include a Spill Prevention and Response Plan (SPRP)? ® n n n # floes the Plan include a Preventative Maintenance and Good Housekeeping Pla0 ill n n n # Does the facility provide and document Employee Training? ® n n n # Does the Plan include a list of Responsible Pari n n n # Is the Plan reviewed and updated annually? ® n n n # Does the Plan include a Stormwater Facility Inspection Program? ®❑ n ❑ Has the Stormwater Pollution Prevention Plan been unplemented? ® n n n Comment The SPPP document was found to be thorough and complete The plan was updated last in January 2008 Employee training is conducted regularly as required Secondary containment is not necessary at the fatuity since there is no bulk storage of liquid materials Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi annually? ®❑ ❑ n Comment The qualitative monitoring Is being conducted and documented as required The visual inspection occurs at a single stormdrarn outlet located along the edge of the back driveway Permit and Qutfalls Yes No NA NE # is a copy of the Permit and the Certificate of Coverage available at the site? ® n ❑ ❑ # Were all oulfalls observed during the inspection? ® n n hl # If the facility has representative outfall status is it properly documented by the Division? 00 Eli n # Has the facility evaluated all illicit (non stormwater) discharges? W 0 0 0 Comment The facililty appeared to be clean and well managed Inspection Summary The inspection found PCC to be in complete compliance with all conditions of their stormwater permit The Stormwater Pollution Prevention Plan was thorough and up to date The semi annual qualitative monitoring was being performed and documented as required No concerns or problems were noted