NCG030124_COMPLETE FILE - HISTORICAL_20190424

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
/v fa'1
DOC TYPE
� HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑ , I � D Y � 1
YYYYMMDD

Wiel�nc�
April 24, 2019
NCDENR
Division of Energy, Mineral, and land Resources
Land Quality Section
450 West Manes Mill Rd., Suite 300
Winston-Salem, NC 27105
Attention: Sue White
Subject: Permit No- NCG030124
Stormwater Report— Semi -Annual
Dear Sue:
Enclosed are the sampling results for the second half of 2018.
Wieland Copper Products, LLC
3990 US 311 Hwy N
Pine Hall, NC 27042
Phone: [phone]
Fax: [phone]
[e-mail]
www.wielandcopper.com
MA`f 0 6 2019
CENTS FILES
pWR SECTIONt
The sample results for Dutfall 003 show that WCP is no longer in Ter 1 for Lead.
If you have any questions please -feel free to call me at [phone].
Sincerely,
Tony . Sprinkle
Env' onmental Supervisor
Cc: Central Files

RESEARCh & ANALyTICA[
QQ�QQ LAbORATORiES, INC.
ArxilytlC01/Pr0CBSS Cor1SUltL3tlorl5
February 7,2019
Wieland Copper Products, LLC
3990 US 311 Hwy N
Pine Hall, North Carolina 27042
Attention: Mr. Tony Sprinkle
Chemical Analysis rorSclected Sampling Location Identified as Stormwater
,t`tttir`uui rert ye4
NC VM I 7
"4.E
'..RECpa'
�'e94��rANP.
Project Numhet: Nh%
NPDFSH: NCG030124
Semple
Identification
RAI,
Sample
Numher
Sampling
Date
Sampling
Time
'rotaa
Suspended
solids
mpfl,
Oil
&
Grease
mgll
Copper, Total
mgll.
I,ead,Tatal
MWI.
7.inc,'total
mg/L
hates
Analyzed
002
62065-01
01R4119
0957
<5
<5
0.356
<0.005
O.U40
01125 & 01/29119
001
62065-02
01124119
t0115
14A
<5
0.595
0.005
0,052
01125 S- 01129M
003
62065-03
0[124119
1015
55.11 1
<5
4.90
0.018
0.216
01125 K 01129119
0t14
62065-04
01R4119
1019
5.8
<5
1103
<0.005
0.126
01123 & 0112909
005
62065.05
012-1119
1025
12.0
<5
41.335
<0 005
01033
O ln-5 & 01/29119
Analyst: JF, FT &A W
Rainfall Amoun 1.05 in. Ruin Duration: 10 hr<.
roof — milligrams per liter = pans per million (ppm) < = less than or Below Quarilkalion Limit (1312L)
SO = Standard units

f
, W�
fop
•{{_:��
RC D
North Carolina Department of Environment and Natural Resources
Division of Energy, Mineral, and Land Resources
Land Quality Section
Tracy E. Davis, PE, CPM Pat McCrory, Governor
Director John E. Skvada, III, Secretary
24 March 2014
Mr. Tony Sprinkle
Wieland Copper Products, LLC
P.O. Box 160
Pine Hall, NC 27042
Subject: Compliance Evaluation Inspection &Tiered Response Requirements
NPDES General Stormwater Permit NCG030000
Certificate of Coverage NCG030124
Wieland Copper Products, LLC
Stokes Co u my
Dear Mr. Sprinkle:
Aana Taylor -Smith of the Winston-Salem Regional Office of the NC Division of Energy, Mineral, and Land
Resources (DEMLR) conducted a compliance evaluation inspection at the subject facility on 21 March 2014. Your
assistance and cooperation, as well as that of Mr. Curtis Hicks, were greatly appreciated. An inspection checklist is
attached for your records and the inspection findings are summarized below.
This facility is located at 3990 US Highway 311 North in Pine Hall, Stokes County, North Carolina. Stormwater
related to industrial activity is discharged from the site to the Dan River, this segment of which is currently
classified as Class WS-IV Waters in the Roanoke River Basin.
Documentation & Monitoring Review
This inspection was conducted to assess compliance with NPDES General Stormwater Permit NCG030000 and to
evaluate the drainage to the facility's five Stormwater Discharge Outfalis (SDOs). Monthly monitoring has been
triggered by consecutive exceedances of the copper and zinc benchmarks at all outfalls. Please keep in mind that
benchmark exceedances are not limit violations or violations of permit conditions; however you are obligated to,
follow the tiered response actions outlined in your permit. Wieland Copper Products has been following the tiered
response actions and is therefore in compliance with the permit.
The facility's Stormwater Pollution Prevention Plan (SPPP) contains all of the required elements and is up to date
and fully implemented. Both qualitative and analytical monitoring have been completed as required. New oil use
for vehicle maintenance does not exceed 55 gallons per month on average.
Site Review
The facility is clean and well maintained. Secondary containment is implemented as required. All five outfalls were
inspected and found to be in excellent condition. No evidence of erosion or instability at the SDOs was observed,
and in all cases, the receiving stream was free of pollution indicators.
Winston-Salem Regional Office
585 Waughtown Street, Winston-Salem, NC 27101 . Phone: [phone] I FAX: [phone]

Wieland Copper Products
03/24/2014.
Page 2 of 2
Tiered Response Requirements
Currently, monthly monitoring is required in response to two consecutive exceedances of the benchmark values
or range for any specific parameter at a specific SDO. Wieland Copper Products has completed monthly
monitoring for all outfalls as well as taking extensive actions to identify and eliminate potential sources of
pollution. The facility has spent over $200,000 on new buildings to cover industrial materials, plus additional funds
on testing, new containment areas, a sweeper to clean outdoor areas, outfail maintenance, cleaning, and
employee training. Wieland Copper Products has achieved ISO 14001 certification for environmental management
and is a very well maintained facility. Additionally, well monitoring results at the site show groundwater copper
levels of 1.78 rng/L and zinc levels of 0.54 mg/L. Those results exceed the NCG030000 permit's benchmark levels
of 0.007 mg/L for copper and 0.067 mg/L for zinc, indicating that background levels of metals at this site are
relatively high. Wieland Copper Products continually takes measures to reduce the potential for stormwater
contamination on site and has a very rigorous environmental program.
At this time, the Division concurs that more frequent monitoring at this site would be ineffective. The Division
relieves you of the additional monitoring frequencies required in the Tiered Response section of this permit for
copper and zinc. You must continue to monitor semi-annually as required by the permit, but you will not be
required to institute monthly monitoring for any future exceedances of the copper and zinc parameters at Outfalls
1-5. Tiered response requirements still apply for all other parameters.
You must notify this office in writing within five business days if you become aware of any significant source of
copper or zinc at your facility that has the potential to be exposed to stormwater. The relief granted in this letter
is contingent upon the current industrial practices and housekeeping actions at Wieland Copper Products. If
industrial practices change and copper and/or zinc become a significant stormwater exposure risk, this office
reserves the right to withdraw this decision and reinstate the permit -specified tiered response or other actions
that may be warranted..
We appreciate your efforts to comply with the stormwater permit and the proactive steps taken to identify and
eliminate potential sources of pollution. No additional response to this letter is required, but please append this
letter to your SPPP to document that your facility has been relieved of monthly monitoring requirements for the
specified parameters. Should you have any questions regarding the NCG030000 permit or this inspection, please
do not hesitate to contact Ms. Taylor -Smith or me at [phone].
Sincerely,
Matthew E. Gantt, PE
Regional Engineer
Land Quality Section
Enclosures: SIMS Inspection Checklist
cc: Central Files
WSRO/LQ

i
f '
Compliance Inspection Report
Permit: NCG030124 Effective: 11/01/12 Expiration: 10/31/17 Owner: Wieland Copper Products LLC
f
SOC: Effective: Expiration: Facility: Wieland Copper Products, LLC
County: Stokes 3990 US 311 Hwy N
i
i Region: Winston-Salem
Pine Hall NC 27042
Contact Person: Bryant Harrell Title: Phone: [phone]
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 03/2112014 Entry Time: 09:30 AM
Primary Inspector: Aana Taylor -Smith
Secondary Inspector(s):
Certification:
Phone:
Exit Time: 10:45 AM
Phone: [phone]
Reason for inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Metal Fabrication Stormwater Discharge COC
Facility Status: IN Compliant ❑ Not Compliant
Question Areas:
® Storm water
(See attachment summary)
Page: 1

Permit: NCG030124 Owner -Facility: Wieland Copper Products LLC
Inspection Date: 03/21/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Page: 2

r
i Permit: NCG030124 Owner - Facility: Wieland Copper Products LLC
Inspection Date: 0312112014 inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
®
n
n
❑
# Does the Plan include a General Location (USGS) map?
®n
n
0
# Does the Plan include a "Narrative Description of Practices"?
®
n
n
F1
# Does the Plan include a detailed site map including outfall locations and drainage areas?
®
n
0
n
# Does the Plan include a list of significant spills occurring during the past 3 years?
0
0
0
# Has the facility evaluated feasible alternatives to current practices?
®
0
0
0
# Does the facility provide all necessary secondary containment?
n
0
0
# Does the Plan include a BMP summary?
®
0
0
0
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
®
0
0
❑
# Does the Plan include a Preventative Maintenance and Goad Housekeeping Plan? - - -
—®_0-
-0
-0 -
# Does the facility provide and document Employee Training?
®
0
0
0
# Does the Plan include a list of Responsible Party(s)?
n
0
n
# Is the Plan reviewed and updated annually?
®
0
0
# Does the Plan include a Stormwater Facility Inspection Program?
®
n
n
n
Has the Stormwater Pollution Prevention Plan been implemented?
®
n
0
n
Comment: SPPP is very thorough and up-to-date. Training records are kept
electronically. Facility is ISO 14001 certified.
Qualitative Monitoring Yes No NA NE
Has the facility conducted its Qualitative Monitoring semi-annually? ® n n 0
Comment:
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? BOO n
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n n ® n
Comment: New oil use for vehicle maintenance does not exceed 55 gallons per
month. Facility is in Tier III for zinc and copper at all 5 outfalls. Tiered response has
been completed as required.
Permit and Outfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? ® 0 0
# Were all outfalls observed during the inspection? ® n 0 n
# If the facility has representative outfall status, is it properly documented by the Division? n n ® n
Page: 3

Permit: NCG030124 Owner - Facility: Wieland Copper Products LLC
Inspection Date: 03/21/2014 Inspection Type: Compliance Evaluation Reason for Visit: Routine
# Has the facility evaluated all illicit (non stormwater) discharges?
Comment: All outfalls are in excellent condition. Facility has spent >$200,000 on
buildings to cover materials plus additional money on testing, new containment areas, a
sweeper to clean the outdoor areas, outfall maintenance, cleaning, and employee
training. Response to exceedances has been exceptional. More frequent monitoring at
this site would be ineffective. Wieland has agreed to continue to maintain and monitor
site conditions to minimize contaminants in runoff indefinitely.
0 0 0 0
Page: 4

amiwater Pollution Prevention Plan Yes No NA NE
3es the site have a Stomiwater Pollution Prevention Plan?
Does the Plan include a General l_oc:akn (USGS)map?
Does the Plan include a'Narrative Description of Practices=?
Does the Plan include a detailed site map including outfall locations and drainage areas?
Does the Plan include a list of significant spills occurring during the past 3 years? bj S j I Z
Has fire facility evaluated feazible altematives to current practices?
Does the facility provide all necessary secondary containment?
Does the flan include a @MP summary?
Does the Plan include a Spill Prevention and Response Plan (SPRP)?
Does the Plan include a Preventative Maintenance and Good Hou�,-ekeeorlg Plan? ❑ ❑ ❑
Does the facility provide and document Employee Training? ❑ ❑ ❑
Z o o k �r ti b L-U 1ci i 9 5
Does the Plan include a list of ResponNble Party(s)? ❑ ❑ ❑
Is the Plan revieved and updated annually? hU\J\
Does the Plan include a Story -water Facility Inspection Program?IX
;s the Storrriuraier Popution Prevention Plan been implemented?
omment V\J-:A t"OhADUVIwA) -
,alitative Monitoring
is the facility conducted its Qualitative Monitoring semi-artnuaiiy? I I Slc'iG�
omment
alytical Monitoring
the facility conducted its Analytical monitoring?
Has the facility conducted its Analytical moni#oring from Vehicle Maintenance areas?
nninient G cd
rmit and Outfalls
Is a copy of the Pemit and the Certficai? of Coverage available at the site?
Were all oirifalls observed during the inspection?
It the facility has representa-dve, olutfall s�+tattuys,��Lj it pr�op/eirly documented by the Division?
Has the facility evaluated all Illicit *iron sto � I�iater) discharges?
, ■ ■ ■
Yes No NA NE
Yes No NA NE
Yes No NA NE

Taylor -Smith, Aana
From: Tony Sprinkle <[e-mail]>
Sent: Wednesday, March 05, 2014 1:36 PM
To: Taylor -Smith, Aana
Subject: Re: Tier III Materials
Attachments: Stormwater Permit Tier If Powerpoint Presentation.pptx; Stormwater Permit Tier 1
Powerpoint.ppt
Good Afternoon Aana,
I have attached the Tier I and Tier II audit presentations for your review. I will be sending the stormwater test results via
certified mail.
If you have any questions please call me at 336-445-4526.
Thanks,
Tony Sprinkle
Safety & Environmental Supervisor
Wieland Copper Products, LLC
3990 US 311 Hwy N
Pine Hall, NC 27042
Phone: [phone]
Fax: [phone]
Email: [e-mail]
www.wielandcopper.com
From: 'Taylor -Smith, Aana" <Aana.Taylor-Smith a(bncdenr.gov>
To: "tsprinkleawieland.com" <tsprinkle(a)wieland.com>,
Date: 03/04/2014 01:21 PM
Subject: Tier III Materials
Hi Tony,
It was great speaking with you today! I Just wanted to make sure you had my email address to send the materials for your Tier III
response.
Thanks!
Aana Taylor -Smith
Land Quality Section
Division of Energy, Mineral, and Land Resources
NC DENR Winston-Salem Regional Office
Phone: [phone]
Fax [phone]

Stormwater Permit
Metals Fabrication (SIC 3351)
Permit Wo NCGD30124
E1feclive December 4, 2012
Copper & Zinc Monitoring
Violation Tier 1 Root Cause
Analysis
Outfall 002 (East Side of Plant)
Outfall 004 (Garage & Back Side of Plant)
Outfall 001 (West Side of Plant)
Outfall 003 (Back Side of Plant)
Outfall 005 (Substation & Woods)

Outfall 001
Outfall 002 (Receiving Docks & East Roof Drains)
T Pock
-e
rryd.aiscarteom y '�v`y,i
Outfalls 003 & 004 Cont.
Outfall 001 Cont.
Outfalls 003 & 004
Outfalls 003 & 004 Cont.
6

Outfalls 003 & 004 Cont.
Outfall 005
Outfalls 1-5 Copper Levels
li
l
i lY i
Co
�
�.r. >:• asu r_ a.u� ..rl z. a�,r xl
Outfalls 003 & 004 Cont.
Stormwater Permit Limits
— Copper- 0.007mglL Drinking Water- 1.3 mg/L
— Lead- 0.030 mg1L Drinking Water- 0.015 mg/L
— Zinc- 0.067
— PH- 6-9
— TSS- 100 mg/L
— Oil & Grease- 15 mglL
Outfalls 1-5 Zinc Levels
M

Corrective Action

05.03.2014
utflelanrs
Stormwater Permit
Metals Fabrication (SIC 3351)
Permit No. NCG030124
Effective December 4, 2012
Copper & Zinc Monitoring Violations
Tier II Root Cause Analysis
1

05.03.2014

05-03.2014

05.03.2014

05.03.2014
Wieland
2013 Storm atar Zinc Discharge Results tot Tier II
lhoalls 1.5 Zinc Discharge Results 2013
ar —
Wieland
Wieland
2013 Stormwater Copper Discharge Results for Tior II
Outtalk 1.5 Copper Dischwrge Results 2013
Wielanr4
1. Repeal A the required actions outlined above in Tier 1,
2. Immediately institute monthly monitoring for all parameters.
3. Monthly monitoring shall continue until three Consecutive sample results
are below the benchmark values or within benchmark range.
4. Submit a monthly monitoring report indicaling'No FlaW if no discharge
occurs during the sampling period.
5. Benchmark—ceeder"s for a different parameter separately trigger e
tiered response_
6. Maintain a record of the Tier 11 response and monitoring,

Wielanri
Tier III Requirements
1. The permittee shall notify the OWO Regional Offica Supervisor In writing
within 30 days of receipt of the fourth analytical results. DWQ may
require but is not limited to the fcllowing options.
2, Require that the permites revise, increase, or decrease monitoring
frequency for some or all parameters,
3. Rescind coverage under the General Permit, and require that the
permittee apply for an individual stonmvater discharge permit
4, Require permittee to install structural stormxater controls.
5. Require the permittee to implement other stormrrater control measures.
6. Require the permittee to perform upstream and downstream monitoring
to characterize impacts on receiving waters,
7. Require the permittee implement site modifications to quality for the No
Exposure Exclusion.
Wieland
Lead Total Tier nI
t.
,e
Outfall Tier IA
Total Suspended solids Tier 111
Outfall Tier fit
zinc Total Tier IN
Wielan!t
Wielartrl I
Outiall Tier III
Copper Total Tier III
05.03.2014
Wieland
1:1

Southeastern Laboratories, Inc.
"Total Water & Wastewater'Treatment • Services & Products
P.O. Box 10189 - Goldsboro, NC 27532-0189
Phone. [phone] • Fax: [phone]
Email: I_ahScrVlees rISFI_abor:tlories.com
Report Date: June 6, 2013
Report To: Wieland Copper
Pine Hall, NC
LAB ANALYSIS
■ A " Ok
Laboratory #:
L113154A-CT
Collection Date:
May 29, 2013
Date Received:
June 3, 2013
Date Completed:
June 6, 2013
Requested By:
Ken Ridings
Lab Sample #
13154A
Water Source
Well
TEST PARAMETER
pH (electrometric)
7.1
Total Hardness, ppm as CaCO3
140
Calcium Hardness, ppm as CaCO3
96
Magnesium Hardness, ppm as CaCO3
44
Iron, ppm as Fe
0.06
..................................................................................................................................................................
P. Alkalinity, ppm as CaCO3
..........................................................
0
...............................................................................................................
M.O. Alkalinity, ppm as CaCO3
136
OH Alkalinity, ppm as CaCO3
0
Specific Conductance, pS
300
Chloride, ppm as Cl
9.0
..................................... .................................................... ...........................
Sulfate, ppm as SO4
...................................
5
........ .............................................................................................................. .................................................................
Silica, ppm as Si02
34
Total Inorganic Phosphate, ppm as PO4
1.24
Total Copper, ppm as Cu
1.78
Total Zinc, ppm as Zn
.............................................................................................................
0.54
...........
Oil & Grease, mg/L
............................................................................................................................................................................................................................
.--- ...........................
36
......................................................................................... ....................................... ..................................... ............
.................................................................................................
Comments:
Approval: SP/RG
AVV7& -'-r
Page 1 of 1 L113154A

Corrective Action
Storm Water Audit: Tier I Corrective Action', Inspection date 4119113'
Item
Location
Inguertce lmm
Concerns
Recdarnnnend,,d Corrective Actions
Parson
Due
Status
upper level above limit
} Old Casting refractory not
"Iained orremoved promptly,
) Design containment forald
rain washes contaminates into
Wractory, remove promptly
Westsitle of building
take
r) Design containment for bums
) B_ Harrell
rinking water lank drain
) Bumt logs not contained have
ogs
Drains along west side from front building
apper and slag that washes into
;) Remove oily sand from press
)B. Harrell
5)
rein
iytl. Room: better irainingend
Drain with bluwdawri from AFl-2, AC, B
) Drain at Press Hyd room oily
W511or
.) M. Donovan
tars, Cline, B Cast Hdw,),
.ondNion sand spread in area
J) Investigalewhy mopbuckel
) 112014'
Southwest (3) includes at Press Hyd.
Drain at lab has map buCkeI in
sere, remove and train
t) Chris Gentry
) 11214'
in at Billet Cast Transformeroil cooling,
reali
Test blowdown water far copper
) 5M (13'
esting baCkdock ( sand smrage, hums
) Blonaown water comaimanls?
zinc.
1) T. Sprinkle
) 5111113-
utfalf
ocated at creek beside
ogs, old refractory)
Several Roof exhaust tans have
Set up sohedute for root exhaust
) T. Sprinkle! E.
) 5110113
1
en a
Rooldmins
aav buildupof roof area
an cleanin as needed
ucker
11113'
687113'
upper level above limit
Trash campeaIX Hyd unit
) Clean axistinq contlitions, irsta'
)C. Hicks
eakage washes away with rain
lyd drip pan and shelter
Ealside of building
) Slowdown from D. Cast?
r) Test blowdowt water for copper
) T. Sprinkle
) 1013'
uttall
ocate(l at Crank east of
D Cast lycwdovm. J Bay
) Several root fans have heavy
zinc
) T, Sprinkle) E.
) 5110113
2
heaera
are
Rootdrains
.3dup on roof
Same as Outfall dl
Tucker
Yl1113'
6131113'
upper and Zinc above limit
Contaminants from used brick
} B. Harrell
`refractory
and burnt logs can wash
a this drain
} C. Hicks
Oily trash hopper leaks
) Same as Oulfalllil
i) Wheelabralur dust spilled on
p Need better design linerfor
.} Tom Kufel
pounds washes in drain
peer IX shelter hopper
1) Direct Cast refractory dry out
.) Better dean up, investigate
) Tom Kutel
Waiminates?
, aepar
) 1-14
Drain on B, Casting dock near sand bin,
t) Slag not contained in slag bin
) Monitor
} Tom 119 B.
) 112014:
nit two more drains on baCkdock
shas to drains
f) Better containment and
arrell
.) 1131113'
Nonhside of railroad dock, receiving dock
Oily copper leakage on receiving
nondoring, investigate sweeper
) no
roll drains
lock washes indo milroatl
Cleanup, monitor, relacale or
Todd Heath
)
tfall
fed Easl side of rail
AF cooling lowers
) Several roof exhaust fans have
-Wain oily capper containers
)T. Sprinkle l E.
1
nod tracks
Rool drains
wavy buildup on mot
Same as Oulfallpl
ticker
11l13'8131N
Ina
3'
dal Suspended solids, Capper
nit Zinc above limit
Contaminants from used
fractory brick and burnt logs can
) Same as Oulfag1/1
) B. Harrell
Drain M Direct Cast SE door
`,Ash to drain
) Clean area around garage and
Dime Cast buildioq
) Monitor and hyd leaks on forklift
monitor
) C. Hicks
Drain at slag building
4 repair area
) Clean area around drains al
Garage area
.) Some dean and damageto drain
)ired cast, keep copper pieces
.) Tom Kufel
(tlumps Vn at west end of rail road
At
paver Direct Cast SE door
rid trash away from drains
311)2014.
utfalf
aeHled West side of mil
rack... southside)
) roof exhaust fans have
) Set up soodute for reef
) T. sprinkle 1 E.
) 611 SM 3,
lad tracks
Root drains
ear buildupon roof
.xhaust fan cleaningas needed
Tucker
11113,
611511 Td 6131113'
Weterfmmwoods above Sub station
(fall
oaaletl abovegarege,
Westsitle or service road
upper levels above lima
) Flush and clean outfalls, Retest
) T. sprinkle
5
.ast and
Bove B. Castro coolin tourers
No visual bfems natetl
Mononrmnditions
T.s rinkle
iditH3'
1.419113,
Slornrwater
unit No NCGO3012a

Wieland
Tier 11 Audit
Storm Water Audit: Tier II Inspection 1114/14
Recommended Corrective
Item
Location
Influence from
Concerns
Actions
Person
Due
Status
'4bae 1— Rea. R—n Tank laginp on Ina
•Flan nova am Ina wen to dram to tM Eaet
Westslde of ouildir g
a.rd w iiU—I.n.
•nr.,n ar pre p.,mp ,mm swpnad uF aM
a.do.y.—
ll.wirid am ena R.P M area ilWrp aM
rinking water lank drain
W ae m try el war.
ran.
Drains along west side from front building (5).
%'&ck tum edict ce,tinp MR mt in Ib
;.•aawcaleu dick Io o.w atcr.p. era rnaer
Drain with a lawdown from AF1-2, AC. B
•oayrn.an
M 6s e4
N. Tony Sprinkle
. Comp:el:
tars, Cline, B Cost Hdw.),
; yen n,r �n trti rein n.ar .lraene
n,e eevea �cM n u,. peso .nee
u,,,,,
,Curtis Hicks
. Compel
'
Southwest (3) inclndes at Pne s Hyd, Drain a
b.
:,•o ly aroma and w1 4r1 errt in me v,.etw,
mry
_•Pbc. m, men. end Iaea Bard. me USEo
.Tom 4fel
. Com plete
diet Cast Transformeratl caohng,Casting
+ear U.a4 pl W.
rlarorWe d,wl^p
.Production Supervisors
,Complete
ziacXdock (sand storage, burn) logs, old
-'slag emlxd .0. wea+r»r oar
'rslote alp 1-W. eulfe or ur« me
Zproduction supervisors
. Complete
ocated nl Creek riesidC
Cf raCldty)
;.•pily rgrp.r in ranee lee par In Ire weather
;,•Take ae * wqW 4 Ic ae shaven a
. Tom Kufel
.Complete
utfal#1
wen a
Rooldrains
.a. merwr
eceim am ear. taw„ � n
.Tom Kallam
112812014
Complete
.'Trash and oil sheen on the dock
.Complete
Ealside of building
around trash compactor.
'�kB°a area a wa Iresn dcmpaomr teen,
.Complete
ceated at creek east of
D.Cast lowdown, J Bay
.'Copper Chips and dehri5 at drain for
•nece«iM awxaoyen arwW keeC w area
,Curtis Hicks
k4faM #2
1helrerama
Roof dmins
Recnil dock.
Tm Naull
1/2812014
'Production supervisors should
nstmet theiremployees to pump the
ale and reuse it or lake it to the
Drain on B_ Casting dark near sand bin, and
.'Used 142 solverd late at Net lank
3.Used oil storage building and place
wo more drains on backdock
arm letlout in the weather.
Iinside.
Northsida of railroad dock, receiving dock
.'Old waling tower needs disposing
,'Need to dismantle old cooling
roatdrairs
t.
e
.Production Supervisors
,Complete
ou3led East sil of mil road
AF waling lowers
.'Old pallets silting out in the
.Need to store the aid pallets under
Neal Shinault
. Incomplete
mlal#3
racks
Roof drains
ealhec
ishelter.
.Curtis Hicks
112g120t4
.Incomplete
.Complete
Drain at Dil Cost SE door
' d"fed0i Ne41fM Pi�PR1v
.Complete
Direct Cast building
"u" "m"""'m'° °" �"1°"0'e"'0efw'^k0'
, Complete
Drain al slag Will
.ram..,.ra .a.,emea.ns
,Torn KOel
.Incomplete
Garage area
'-daaa w mrr.re.,w ear r..,.at.m,a oc
,Tom Kallam
-. Complete
(dumps in at west end of rail mad
,mwro•aana, u.raea......e. a
.Clean up and remaae all materials
.Stephan Lier
. Complete
oCated West Side of rail
raCk...So+Ahs 1a)
>c e,wsa
isted that could ba a source of
. Curtis Hicks
Complete
utfall iL4
ad tracks
Rool drains
`000°�0�a'p0 atl�`a' 'aa"r
:ontaminatian
tr2912ot4
C«n ale
Wale( from above Soh station
[one
owted above garage, east
Westside of service road
utfatl#5
rw
hove B. Cast Ing cooling rowers
None
Ste
ter permit No. NCG030124

a*
,ml;.
NCDENR
North Carolina Department of Environment and
Division of Water Quality
Beverly Eaves Perdue
Governor
Bryant Harrell
Wieland Copper Products LLC
PO Box 160
Pine Hall, NC 27042
Dear Permittee:
Charles Wakild, P. E.
Director
December 4, 2012
Natural Resources
Dee Freeman
Secretary
Subject: NPDES Stormwater Permit Coverage Renewal
Wieland Copper Products, LLC
COC Number NCG030124
Stokes County
In response to your renewal application for continued coverage under stormwater General Permit NCG030000
the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October
15, 2007 (or as subsequently amended).
The following information is included with your permit package:
• A new Certificate of Coverage (COC)
• A copy of General Permit NCG030000
• A copy of the Technical Bulletin for the General Permit
• Two copies of the Discharge Monitoring Report (DMR) Form
• Two copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge
controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself
with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the
permit to update your current SPPP to reflect all new permit requirements.
The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable
storm event" beginning during the periods beginning January 1 and July 1 of every year (or, if applicable,
report "No Flow," as outlined in Part III, Section E). Also, please note that Tier 3 Actions in Part II of your
permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this
permit and do not count prior exceedances.
The more significant changes in the General Permit since your last COC was issued are noted either in the
Draft Permit Fact Sheet that accompanied the public notice (http://po.-tal.ncdenr.org/web wq/ws/su/current-
notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are
posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit
http://Portal.ncdenr,orp/web/wq/ws/su/npdessw (click on 'General Permits' tab) to review that information
for your specific General Permit carefully.
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: [phone] FAX: [phone]
Internet: www,ncwatemuafity.org
An Equal Ouportunity 1 Afiumative Acticn F .nployer
One
NorthCarolina
Nuturallff

Of
Bryant Harrell
December 4, 2012
Page 2 of 2
Some of the changes include:
Part II:
• Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated
to the most current language of our permits. Additional conditions for specific industry sectors have
been added to the SPPP requirements in some cases.
• Sections B, C: Failure to perform analytical stormwater monitoring may result in the Division requiring
that the permittee begin a monthly sampling scheme.
• Sections B, C: A lower TSS benchmark of 50 mg/I for HQW, ORW, PNA and Tr Waters applies to these
more sensitive waters.
• Sections B, C: The monitoring parameter Oil & Grease (O&G) has been replaced by the parameter
Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other
analytical monitoring requirements.
• Sections B, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in
separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined
in the "Definitions" section of the permit.
• Sections B, C: The term "Representative Storm Event" has been replaced by "Measurable Storm
Event." A measurable storm event is defined in the permit.
• Section 0: If the permittee fails to respond effectively to problems identified by qualitative
monitoring, DWQ may require the permittee to perform corrective action.
Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit,
including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and
Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms
of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on
the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than
30 days from the date the facility receives the sampling results from the laboratory. Also note that existing
permittees do not need to submit a renewal request prior to expiration unless directed by the Division.
Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit
does not affect the legal requirements to obtain other permits which may be required by DENR, nor does It
relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law,
rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit
package, please contact the Division's Stormwater Permitting Unit at [phone].
Sincerely,
15
for Charles Wakild, P.E.
cc: DWQ Central Files
Stormwater Permitting Unit Files
Winston-Salem Regional Office

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE No. NCG030124
STORMWATER
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Wieland Copper Products LLC
is hereby authorized to discharge stormwater from a facility located at:
Wieland Copper Products, LLC
3990 US 311 Hwy N
Pine Hall
Stokes County
to receiving waters designated as DAN RIVER, a class WS-IV waterbody in the Roanoke River
Basin in accordance with the effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, 11, Ill, and IV of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective December 4, 2012.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this 411, day of December, 2012.
for Charles Wakild, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Thomas, Mike
From:
Sent:
To:
Subject:
Attachments:
Good Morning Mike,
[e-mail]
Monday, November 26, 2012 11:41 AM
Thomas, Mike-, [e-mail]
Stormwater Reports
ATT00001Jpe
I have two Stormwater reports to send to you. One report is the monthly sampling report on Outfall 002 for Lead and the
other report is the Semi -Annual report for all of the Outfalls.
The monthly report which is my 3rd consecutive sample shows that WCP is in compliance with the standard at 0.027
mg/L taken on 10/15/12 at 11:02 am. This would allow WCP to be back into compliance and resolve the lead issue.
The Semi -Annual report shows that the lead sample taken on the same day (10/15/12) at 9:00 am by a different operator
shows a lead concentration on 0.051 mg/L. This is slightly above the standard of 0.033 mg/L.
We have passed our Toxicity monitoring for the quarter for Outfall 002 which means that the lead is not causing any
toxicity problems. The only options that WCP has left to do is to install a liner in the lead pipe or to replace the pipe. Both
options would be very expensive to do.
There was talk at one time of raising the Lead limit for Outfall 002 on the condition that WCP could demonstrate that the
lead was not causing any harm to the environment. Can this be done?
The other issue is that Bryant Harrell has been on leave of absence so is it okay if my boss who is the Safety &
Environmental Director and an Executive signs the report whenever Bryant is out?
Thanks,
Tony Sprinkle
Safety & EnvironmenW Supervisor
Wieland
Wieland Copper Products, LLC
3990 US 311 Hwy N, PO Box 160
Pine Hall, NC 27042
Phone: [phone]
Fax: [phone]
Email: [e-mail]
http://www.wielandcopper.com
This e-mail message has been scanned for Viruses and Content and cleared by MailMarshal

t4,C.DeAt, of ENR
SEP 10 202
V,fInslon.Salem
September 7, 2012
NCDENR
585 Waughtown Street
Winston-Salem, NC 27107
Attention: Mike Thomas
Subject: Stormwater Monitoring Report
Dear Mike:
Wieianr�
Wieland Copper Products, LLC
3990 US 311 Hwy N
PO Box 160
Pine Hall, NC 27042.
Phone: [phone]
Fax: [phone]
[e-mail]
www.wielandcopper.com
Enclosed is the August Lead monitoring report for Outfall 002 for Wieland Copper
Products, LLC.
The report shows that WCP is compliant and is below the standard of 0.033 mg/l for
Lead.
WCP also passed the Toxicity Monitoring for the quarter for Outfall 002.
Hopefully we will continue to see good results for all of our efforts in resolving the lead
issue for this outfall.
If you have any questions please call me at [phone].
Sincerely, ,
Ton7y Sprin le
Safety & Environmental Supervisor
Wieland Copper Products, LLC.

Outfaii 002 Lead Monitoring-2012
Waiting on NCDENR
Added 4" steel plate to
0.25
Raleigh
--Begar}-Discharging
Non -
to
5/12.
616I12
concentration
0.2
0.15
-n-PH Value
-- PH Limit
0.1
0.05
0
(V N
N CV
CV CN
N CV
r
r r-
2
Y` T
T- r
i U_
Q
Raleigh Office for
tlischarge pipe to raise water
>
Approval to Discharge
Level in pipe 4" in order to set
Contact coaling w
Outfall OQ2 on fi11
Cooling Water to
up composite sampler to
Sample taken on'
Increase Flow
perform Toxicity Testing for
showed lead
coaling water discharge. •
at 0,06 m /i
0.145
0.066
0.069
�-0:033-----•-�-0:033-••------� •-033---��-0:03�
70/-03. 0:033�-=�O�fl33 -�z 0.033
0.011
D.005 -

STORMWATER DISCHARGE OUTFALL (SDO)
MONITORING REPOR'r
GENERAL PER -MIT NO. NCG030000
CERT11I CATE OF COVFRAGE NO. NCGO 30124
FACILITY NAME Wieland Copper Products, LLC
PERSON COLLECTING SAMPLE(S) Cliff Cain
CERTIFIED LABORATORY(S) R & A Laboratories, Inc. Lab 4 34
Lab #
Part A: Specific Monitoring Requirements
SAMPLES COLLECTED DURING CALENDAR YEAR: 2012
(all samples collected during calendar year, shall be reported no later
than January 31 of the following year)
COUNTY Stokes
?nD-N—E�)JO. [phone]-
"V ) '/
(SIG OATURE01"PERMiTTEtOR DESIGNEE)
By this signature, I certify that this report is accurate and
complete to the best of my knowledge.
0 400 0'
:1:'- 00530
:01051 :::
00556
:7814F
.... ..... . ....
Date: :. .. ..... . .
. ..
Total
. ..... .. ..... .. .. .. ..
otal. XIC:
0 6 1 fm I
M
p
:.,SUsppn
e
How,
Y. 01
::.:
s 0Ii S"
......
: . ....
..
Grease
. ..
0rga
molddlyr
MG
unit
mg/1
mg/I
mg/1
mg/
002
0 /10/12
0.232
7.87
1.0
0.011
<5.0
N/A
Does this facility perform Vehicle Maintenance Activities using more than 55 gallons of now motor oil per monjh?yes V no
(if yes, complete Part B)
Part 13: Vehicle Maintenance Activity Monitorinj! Requirements
AfAll.
u
.......
..........
50050;�,.'..:::.�:-
0 6
05
:00530 .. ......
0400: ..........
.
0.
N;'
SampleX: �-X
j... TotalH
ff
"`Nio4`M6tor-":':'
i 0
01 1-
F!r- i :an4
"..s uspen e
i Us'ag'e:`:.":
reuse
01
rno/dd/vr
MG
1119
ug/I
unit
gal/mo
STORM EVENT CHARACTERISTICS:
Date 8110/2012
Total Event Precipitation (inches): 0.75
Event Duration (hours): 3 hrs 20 min.
(if more than one storm event was sampled)
Date
Total Event Precipitation (inches):
Event Duration (hours):
Mail Original and one copy to:
Division of Water Quality
Attn: Central Files
1617 Mail Service Center
Raleigh, NC 27626-1617
Copy of Form SWU-245-120399
Page I of

Footnotes:
I Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or
manufacture cathode ray tubes. For purposes of this permit the definitions of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines far the facilities subject
to the tequirement to sample (for metal finishing use the definition as found in 40 CFR 433.1 1; for semiconductor manufacture use die defmition as found in 40 CPR 469.12; for
ciectrmic crystal manufacture use the definition as found in 40 CFR 469.22: and for cathode ray tube manufacture use the definition found in 40 CFR 469.31).
Facilities that develop a solvent management plan to be incorporated into the 5tormwatcr Pollution Prevention Plan may make a request to DWQ that monitoring of total toxic
organics be waived The solvent management plan shall include a list of the total toxic organic compounds used; the method of disposal used instead of dumping, such as
reclamation, contract hauling, or incineration; and the procedures for assuring that toxic organics do not routinely spill or leak into the stormwater. For those facilities allowed such
a waiver, the discharger shall include the following signed certification statement on the discharge monitoring report.
"Rased upon my inquiry of the gxzson or persons directly respansib& For managing compliance with the permit monitoring requirement for
total toxic organics (T"f'O), I certify that to the best of my knowledge and belief, no dumping of owcenhated toxic organics into the
stormwater or areas which are exposed to rain fali or stormwater runoff has occurred since filing the last discharge monitoring report. I
further certify that this facility is implementing the solvent manago-7nent plan included in the Stormwater poll tion Prevent' PIMI""
`r� /2 /'sty%^ '- I—_
Name (please print t
v P
Title ease pnnt
18-P R
"I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision to Accordance with a
system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person
or persons who manage the system, or those persons dlreedy responsible for gathering the information, the lnformadon submitted h, to the best
of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,
including the possibility of fines and imprisonment for knowing vieladons."
of Perm
(Date)
Form MR-03
Page 2 of 2

RESF-ARCh & ANALyT#CAL
LAboRATORIES, INC.
Analytical/Process Consultations
August 23, 2012
Wieland Copper Products, LLC
PO Box 160
Pine Hall, North Carolina 27042
Attention: NIr. Tone Sprinkle
Chemical Analysis for Selected Sampling Location Identified as Storinwater
Project Number. N/A
NPDES##: NCG030124
Santpl�
RAL
Samhlzn
S.tmplzng
Cotal
[ cacl,Total
Oil
llatcs
i� ition
1&n;�l..
Saittple
I? ztc
Tune
Surpendei
.....:.. ...
.. ..:...
Sz
Artal�zeit'
�. unibc
t�t�Ili
002
737971
8/10/2012
1247
1.0
0.011
<5.0
08115-08/17/12
Analyst: YJ, AA, JC
Rainfall Amount: 0.75 in.
Rain Duration: 3hrs 20 min.
mg/L = milligrams per Liter= parts per million Ippm)
SU = Standard Units
<= less than or Below Quantitation Limit (BQL)

Stormwater Discharge Calculations
WIELAND COPPER PRODUCTS, LLC
2012 Calendar Year
Rationale for Discharge Calculations
The rational formula is used for the basis of the calculations. The rational formula has been
developed to calculate the rate of run-off from a rain event of a given intensity over a given area.
The formula is written:
Q=CIA
where: Q is the rate of run-off flow in cubic feet per second (CFS)
I is the rain intensity in inches per hour
A is the land area contributing run-off to the discharge point
and: C is a run-off coefficient which ranges from 0 for a completely pervious surface to
1.0 for a completely impervious surface.
The rational formula results from the fact that, for a completely impervious surface, a rainfall of
one inch over a period of one hour on an area of one acre will result in a run-off discharge of one
CFS. The run-off coefficient C can be. thought of as a correction factor based on the percentage
of the total rainfall which will nm off from a given area due to how pervious or impervious the
surface of that area is. Since the discharge permit for this facility requires an estimate of the total
discharge from the storm event during which samples are collected, we will use a modified form
of the rational formula to calculate the total discharge as follows:
Qt = CRA (0.027)
where: Qt is the total discharge in Million Gallons
C is the run-off coefficient as defined above
R is the total amount of rainfall in inches
A is the surface area contributing flow to the sample location in acres
and: The constant 0.027 in the modified equation corrects the units to Million Gallons
(MG) based on the fact that 1 acre -inch = 0.027 MG
For drainage areas which are comprised of a combination of pervious and impervious areas, the
formula can be written as follows:
Qt = [CIA, + C2A21 (R) (0.027)
where: C, = C factor for pervious areas
Ai = pervious area contributing to the outfall in acres
C2 = C factor for impervious areas
A2 = impervious area contributing to the outfall in acres

Discharge Calculations
The total rainfall for the August 10, 2012 storm during which samples were collected at this facility
was 0.75 inches. We will use generally accepted conservative estimates of the run-off coefficient of
C= 090 for impervious areas, and C= 0.50 for pervious areas.
The drainage areas contributing to each of the five outfalls as follows:
Outfall
Total Area (acres)
Pervious Area (acres)
@ C=0.50
Impervious Area
(acres) @ C=0,90
002
15.5
6.2 (40°l0)
9.3 (60%)
Total Discharge at Stonnwater_Discharge Outfall 002
Q, = [(0.50)(6.2) + (0.90)(9.3)] (0.75) (0,027)
Q, = 0.232 MG
Page 2 of 2

B'" .
Stormwater Discharge Outfall (SDO)
Qualitative Monitoring Report
Permit No.: or Certificate of Coverage No. NCG030124
Facility fame: Wieland Copper Products, LLC
County, Stokes
Inspector: Clifford Cain (RAL)
Date of Inspection: August 10, 2012
Phone No. 336-427-6611
By this signature, 1 certify that this report is accurate and complete to the best of my knowledge:
(Signature of Perniilee or Designee)
1. Outfall Description
Outfall No. 002 Structure (pipe, ditch, etc.) Pipe
Receiving Stream: Unnamed tributary to the Dan River
Describe the industrial activities that occur within the outfall drainage area:
Manufacture Copper Products
2. Color
Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors:
No Color/Clear
3. Odor
Describe any distinct odors that the discharge n-6y have (i.e., smells strongly of oil, weak chlorine odor, etc.)
No Odor
4. Clarity
Choose the number which best describes the clarity of the discharge where I is clear and 10 is very cloudy:
1 1 2 3 4 5 6 7 8 9 10
Page I
SWU-242-020705

5. Floating Solids
Choose the number which best describes the amount of floating solids in the stormwater discharge where 1 is no
solids and 10 is the surface covered with floating solids-
2 3 4 5 6 7 8 9 10
6. Suspended Solids
Choose the number which best describes the amount of suspended solids in the storn-iwater discharge where I is no
solids and 10 is extremely muddy:
2 3 4 5 6 7 8 9 10
7. Foam
Is there any foam in the stonnwater discharge? Yes 1\`0
S. Oil Sheen
Is there any oil sheen in the stonmvater discharge'? Yes RQ
9. Deposition at Outfall
Is there deposition of material (sediment, etc.) at or inunediately below the outfall? Yes No
10. Erosion at Outfail
Is there erosion at or immediately below the outfall? Yes No
11. Other Obvious Indicators of Stormwater Pollution
List and describe None
Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion maybe
indicative of conditions that warrant further investigation and corrective action.
Page 2
SwU-242-020705

a ; RESEARCh &t ANAIY&A�
LkoRATO&S, NC.
Analytical / Process Consultations
Phone [phone]
CHAIN OF CUSTODY RECORD
Y4ATFR i WASTEWATER a MISC_
COMPANY j
` J
J08 NO.
�v,^ JkLAI t o
D
ca
_
mrj
p co• O� ��_
` C9 Q Q C9 C9
„
R ry ry ryh v � v v Gj� REQUESTED ANALYSIS
STREET ADQRES
PROJECT
CITY, STATE., ZIP
SANj@ E" .
CONTACT PHONE
SA R
IGN TURE�OVti
SAMPLE NUMBER
(LAB U5E ONLY)
DATE
TIME
COMP
GRAB
TEMP
oC
RES
CI
cowaE
RE OAD
SAMPLE
c ,%TPJXSolm
SAMPLE LOCATION 1 I.D.
I
RELINQUISHED BY
P TErTIME
RECEIVED BY
REMARKS: c
1 � a� ---- ` `s Lj f <
SADLE TEMPERATURE AT RECEIPT - °C l 1
RELINQUISHED BY
DATE/TIME
7 ,
RECEIVED BY
v

W A �F9 Beverly Eaves Perdue, Governor
_ �R QG
Uj � Dee Freeman, Secretary
>_ North Carolina Department of Environment and Natural Resources
Q Y
Coieen H. Sullins, Director
Division of Water Quality
SURFACE WATER PROTECTION`SECTION
'.PERMIT NAME/OWNERSHIP...CHANGE FORM a
1. Please enter the permit number for which the change is requested.
NPDES Permit (or) Certificate of Coverage
N G 16. 10 N C' 3 Q 1J7FJT41
11. Permit status prior to status change.
a. Permit issued to (company name): , r L i , + j C c &':,( Au,L f r-� C.
b. Person legally responsible for permit: S - e 4
First MI Last
Ceo
Title
X 11'o
Pennit Holder Mailing Address
City State Zip
(33&) qyS-tiS4,') (33e-) YV)-9�lr
Phone Fax
c. Facility name (discharge): f t- t ,ljn J (C'l 4A
d. Facility address: _ 6 SO x I L O
Address
A)� 27D�I L
City State Zip
e. Facility contact person: ' je..7 k'14 (334 } yyS= VS 26
Firs / MI / Last Phone
Please provide the following for the requested change (revised permit).
a. Request for change is a result of: ❑ Change in ownership of the facility
❑ Name change of the facility or owner
If other please explain: C £ d /40
b. Permit issued to (company name):
c. Person legally responsible for permit:
Facility name (discharge):
e. Facility address:
f. Facility contact person:
Title
Permit Holder Mailing Address
P-InL. i>�V+1 alp 37�yL
City State Zip
(336) YVS--- y Yl o b j'It rrc
Phone E-mail Address
6. vx jb0
jq Address dL
City State Zip
First MI Last
Revised 112049
Phone E-mail Address

' PERMIT NAME/OWNERSHIP CHANGE FORM
�sf , , . Page 2 of 2
IV. Permit contact information (if different from the person legally responsible for the permit)
Permit contact: f .:, t I�V (t I I,
first MI Last
,)p vC. dPL,"Prhs
Title
D. 0 . /,3'r a 1 6- 6
I -- Mailing Address rr��
�►^ I T 1 G 9?01/
City State Zip ,
Y y S- LIT 6 7 L� ,�c I I a r,,j, c
Phone E-mail Address
V. Will the permitted facility continue to conduct the same industrial activities conducted prior
to this ownership or name change?
Yes
❑ No (please explain)
VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS
ARE INCOMPLETE OR MISSING:
❑ This completed application is required for both name change and/or ownership change
requests.
❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed,
or a bill of sale) is required for an ownership change request. Articles of incorporation are
not sufficient for an ownership change.
The certifications below must be completed and signed by both the permit holder prior to the change, and
the new applicant in the case of an ownership change request. For a name change request, the signed
Applicant's Certification is sufficient.
PERMITTEE CERTIFICATION (Permit holder prior to ownership change):
I, , attest that this application for a name/ownership change has been
reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts
of this application are not completed and that if all required supporting information is not included, this
application package will be returned as incomplete.
Signature
Date
APPLICANT CERTIFICATION
I,y-1 �— j I �f i f i , attest that this application for a name/ownership change has been
review d and is accurate and complete to the best of my knowledge. I understand that if all required parts
of this application are not completed and that if all required supporting information is not included, this
application ackage will be retu s incomplete.
Signature ate
PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO:
Division of Water Quality
Surface Water Protection Section
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Revised 1/2009

4
STATE CLIMATE OFFICE OF
NORTH CAROLINA
NC CRONOS Database
Data retrieval from NC-SK-1 -
Pine Hall 6.6 NNW for past 181
day(s)
93 records for this period of
record (51.7% data available; 87
missing records)
Date/Time (EST)
Not Avail Time of Precip Measurement
2m Daily Precipitation (in)
1/11/2010
8:00:00
0
1/12/2010
8:00:00
0.0001
1/13/2010
8:00:00
0
1/14/2010
8:00:00
0
1/15/2010
8:00:00
0
1/16/2010
8:00:00
0
1/17/2010
8:00:00
1.52
1/18/2010
8:00:00
0.05
1/19/2010
8:00:00
0
1/20/2010
8:00:00
0
1/21/2010
8:00:00
0.1
1/22/2010
8:00:00
0.61
1/24/2010
8:00:00
0.04
1/25/2010
8:00:00
1.9
1/26/2010
8:00!00
0.02
1/27/2010
8:00:00
0
1/30/2010
8:00:00
0.5
1/31/2010
8:00:00
0.2
2/1/2010
8:00:00
0
2/3/2010
8:00:00
0.4
2/4/2010
8:00:00
0
2/6/2010
8:00:00
1.4
2/7/2010
8:00:00
0.0001
2/8/2010
8:00:00
0
2/9/2010
8:00:00
0
2/10/2010
8:00:00
0.3
2/11/2010
8:00:00
0
3/11/2010
8:00:00
0.41
3/13/2010
8:00:00
0.83
3/14/2010
8:00:00
0.1
3/18/2010
8:00:00
0
3/21/2010
8:00:00
0
3/22/2010
7:00:00
0.21
3/25/2010
8:00:00
0.01
3/27/2010
8:00:00
0.33

4e
3/29/2010
7:00:00
1.53
3/30/2010
8:00.00
0.38
4/1/2010
8.00:00
0
4/3/2010
8:00:00
0
4/6/2010
8:00:00
0.03
4/8/2010
8:00:00
0
4/9/2010
8:00:00
1.61
4/10/2010
8:00:00
0
4/12/2010
8:00:00
0
4/13/2010
8:00:00
0
4/15/2010
8:00:00
0
4/19/2010
&00:00
0
4/21/2010
8:00:00
0.21
4/22/2010
8:00:00
0.0001
4/27/2010
8:00:00
0.23
5/2/2010
8:00:00
0
5/3/2010
8:00:00
0
5/4/2010
8.00:00
0.12
5/6/2010
8:00:00
0
5/10/2010
8:00:00
0.0001
5/12/2010
8:00:00
0.03
5/13/2010
8:00:00
0
5/15/2010
8:00:00
0.1
5/16/2010
8:00:00
0.18
5/17/2010
8:00:00
0.76
5/18/2010
8:00:00
0.64
5/19/2010
8:00:00
0
5/20/2010
8:00:00
0
5/23/2010
8:00:00
0.3
5/24/2010
8:00:00
0.0001
5/25/2010
8:00:00
0.02
5/26/2010
8:00:00
0.03
5/29/2010
8:00:00
0.63
5/31/2010
8:00:00
0
6/1/2010
8:00:00
0.13
6/2/2010
8:00:00
0.01
6/3/2010
8:00:00
1.5
6/4/2010
8:00:00
0
6/5/2010
8:00:00
0.37
6/6/2010
8:00:00
0
6/7/2010
8:00:00
0.02
6/8/2010
8:00.00
0
6/10/2010
8:00:00
0.04
6/11/2010
8:00:00
0
6/13/2010
8:00:00
0.34
6/14/2010
8:00:00
0.35
6/15/2010
8:00:00
0.04

6/17/2010
8:00:00
0.35
6/23/2010
8:00:00
0
6/24/2010
8:00:00
0.39
6/25/2010
8:00:00
0.14
6/26/2010
8:00:00
0
6/28/2010
8:00:00
0
6/29/2010
8:00:00
0.15
6/30/2010
8:00:00
0
7/1/2010
MOM
0
7/5/2010
8:00:00
0
7/6/2010
8:00:00
0

http://www,ne-cIimate,ncsu.edu/services—oId/request—resuIt.php
Climate Data Request Received
RgYRARCII O-i.
Thank you for submitting your climate information request. The information you have filled in has been
automatically sent to the State Climate Office to be processed. We will get back to you in a few days. If you
have any questions about this process, please email us at sco u,climate.nesu.edu or phone us at [phone].
An e-mail receipt has also been sent to the address you provided us.
Requested on Friday, July 9, 201Oat 1:1 Opm
Requested by Ronald Boone ([e-mail]) at 149.168.204.10
Name: Ronald Boone
E-mail: [e-mail]
Organization: NC Dep of Env & Nat Res, Divof Wtr Qlty, Srfc Wtr Pro Sect, WS Reg Office
Classification: Government: State
Phone number: 3367715000
Fax number: 3367714630
Mailing Address:
525 Waughtown Street
Winston-Salem, NC 27107
Locations of interest: Pine Hall NC
i of 2 7/9/2010 1: l l PM

http://www.nc-cIimate.ncsu.edu/services_oId/request resuIt.php
Walnut Cove NC
Madison NC
Parameters: daily precipitation, times for which each precipitation event begins and ends
Measurement type: Observed
Time interval: Hourly
Period of record: 09/07/2004 through 07/09/2010
Delivery method: Email
Data format: Excel spreadsheet
Certify data: no
Data used for: Rainfall data is used in analyzing pollution of stormwater runoff at various locations close to the weather station.
2 of 2 7/9/2010 1:11 PM

NC®ENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins Dee Freeman
Governor Director Secretary
October 12, 2010
TONY R SPRINKLE SR
SAFETY AND ENVIRONMENTAL SUPERVISOR
WIELAND COPPER PRODUCTS LLC
PO BOX 160
PINE HALL NC 27042
Subject: NPDES General Permit NCG030000
Certificate of Coverage NCG030124
Wieland Copper Products, LLC
Formerly KobeWieland Copper Products, LLC
Stokes County
Dear Mr. Sprinkle:
On September 22, 2010, Division personnel received your request to revise your stormwater permit
Certificate of Coverage to accurately reflect your new company and facility name.
Please find enclosed the revised Certificate of Coverage. The terms and conditions contained in the
General Pennit remain unchanged and in full effect. This revised Certificate of Coverage is issued under
the requirements of North Carolina General Statutes 143-21 S.1 and the Memorandum of Agreement
between North Carolina and the U.S. Environmental Protection Agency.
If you have any questions, please contact the Stormwater Permitting Unit at 919-807-6300
Sincerely,
ORIGINAL SIGNED BY
KEN PICKLE
for Coleen H. Sullins
cc: DWQ Central riles
Winston-Salem Regional Office
Stonnwater Permitting Unit
Wetlands and Stormwater Branch
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N, Salisbury St. Raleigh, North Carolina 27604
Phone: [phone] ! FAX: [phone] t Customer Service: 1-877-623.6748
Internet: www,ncwaterquality.org
NorthCaroiina
Naturally
An Equal bpparlunity 1 Afinrative Action Employer

— STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE No. NCG030124
STORMWATER DISCHARGES
NATIONAL POLLUTANTDISCHARGE ELIMINATION S
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Wieland Copper Products, LLC
is hereby authorized to discharge stormwater from a facility located at
Wieland Copper Products, LLC
3990 US 311 Highway North
Pine Hall
Stokes County
to receiving waters designated as a UT to the Dan River, a class WS-IV stream, in the Roanoke River
Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth
in Parts I, II, III, IV, V and VI of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective October 12, 2010.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day October 12, 2010. ORIGINAL. SIGNEDIP
KEN viCKLIF
for Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

NC®ENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor Director
3 August 2010
Kobe Wieland
Copper Products, LLC
3990 US HWY 311 N.
P.O. Box 160
Pine Hall. NC 27042
Attention: Tony Sprinkle, Safety & Environmental Supervisor
Subject: Roof Vent Sampling Results
Dear Mr. Sprinkle:
Dee Freeman
Secretary
Thank you for providing the Division of NA'ater Quality with the analytical results from sampling the
material found accumulating around a number of the roof vents at Kobe Wieland. Based on the high
concentrations of lead and low pH found in your samples it is apparent that this material is the probable
source of lead causing non-compliance in your stormwater discharge. This Division requests that Kobe
Wieland provide a written plan of action for controlling this material and returning back to compliance
within forty days of the date of this letter. In addition, this Division requests that you cease treating with
magnesium hydroxide as discussed at your last onsite meeting with Ron Boone and Mike Thomas on 14
July 2010.
The Division of Water Quality appreciates your efforts in resolving this matter. If you have any questions
please contact Mike Thomas at 336-771-4956.
Sincerely,
Steve Tedder
Regional Supervisor
North Carolina Division of Water Qualitv
North Carolina Division of Water Quality, Winston-Salem Regional Office
Location: 585 Waughtown St. Winston-Salem, North Carolina 27107
Phone: [phone]GOO) FAX: [phone] Customer Service: 1.877-623-6748
Intemet: www.ncwaterquality.org
An Equal Opportunity L Affirmative Acton Employer
NorthCarolina
Naturally

R ESEARCh & ANAtyTICAt
s
LABORATORIES INC.
Analy3leal/Process Cor�sultotlons
Gi
T July 20, 2010
Kobe Wieland Copper Products, Inc
{ P.O. Box 160
Pine Hall, NC 27042
Attention: Tony Hall
Chemical Analysis for Selected Parameters and Sampling Locations for Kobe Wieland Copper Products, Inc
.�A Kubr Wieland Copper Products, Inc Project, collected 15 July 2010)
I. Tia
Sample tit
Sample #a2
Sample #3
Sample #4
Sample #5
Sample #6
'tyHequested
Results
Results
Results
Results
Results
Results
'IParanieters
fmElkel
(mPJke)
(m2/kel
sky
(mg/kg
(mg1_g)
c "d, Total
91.8
48.6
90.1
117
154
1,310
r:
.. pH
3.37
3.24
5.12
5.27
631
5.41
71
' fimple Number:
678516
678517
678518
678519
678520
678521
Sample Collected Date:
07/15/20
07/15/10
07/15/10
07/15/10
07/15/10
07)15110
Samplt Collected Time (firs):
1045
1047
1050
1053
1059
1100
A
t�
C
f�A
7S
3
4rft/kg milligrams per kilogram = parts per million
' - Less than or Below Detection Lin
`T
J-e:1
QT J
'CJ
A
C
0
1.2
ME
4
Y
YK•1>
OF
�r
r
d
�X
.�W

RESEARCh & ANAlyTICAI
OQO�� LZORATORIES, INC.
Analytical/Process Consultations
July 9, 2010
Kobe Wieland Copper Products, LLC
PO Box 160
Pine Hall, North Carolina 27042
Attention: Mr. Tony Sprinkle
Chemical Analysis f--r Selected Sampling Location Identified as Stormwater
Project Number: NIA ,NPDES#: NCG030124
Sample RAI, ' Sampling Sampling -Total.: Total Lead,Total Oil
Identification Sample Date Time' Suspended & __
Number Solids Grease
mg/L mg/L mr/L:,
Outfa ll 002 I 676201 1 6/ 12/2010
Analyst: YJ, AA, JC
Rainfall Amount: 0.1 in.
1435 1 <1.0
Rain Duration: 3 hr.
mg/L = milligrams per Liter = parts per million (ppm)
SU —Standard Units
<= less than or Below Quanttation Limit (BQL)
G �+
NC#34 z'
Date -
Analyzed .
0.087 1 <5.0 1 06/16 & 06/23/10

Footnotes
Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or
manufacture cathode ray tubes. For purposes of this permit the definitions o} Total Toxic Organics is that definition contained in the EPA Effluent (Guidelines for the facilities subject
to the requirement to sample (for metal finishi ig use the definition as found in 40 CFR 433.1 1; for semiconductor manufacture use the definition as found in 40 CFR 469.12, for
electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469.31).
Facilities that develop a solvent management plan to be incorporated into the Stormwater Pollution Prevention Plan may make a request to DWQ that monitoring of total toxic
organics be waived The solvent management plan shall include a list of the total toxic organic Lvmpounds used; the method of disposal used instead of dumping, such as
reclamation, contract hauling, or incineration; and the procedures for assuring that toxic organics do not routinely spill or leak into the stormwater. For those facilities allowed such
a waiver, the discharger shall include the following signed Certification statement on the discharge monitoring report.
"Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for
total toxic organics (T6O), I certify that to the best of my knowlcdge and belief, no dumping of concentrated toxic organics into the
storm water or areas which are exposed to rainfall or storm water runoff has occurred since filing the last discharge monitoring report. 1
further certify that this facility is implementing the solvent management plan included in the Stormwater Pollution Prevention Plan"
S;lQEex,.,.SJ 4 -M
Name (please p/enter
x C
rt a ease prarat
tgnaWre to
"I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a
system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person
or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best
of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,
including the possibility of fines mad imprisonment for knowing violations."
� - �,, 'Y "t,
(Signature of Permittee)
(Date)
Form MR-03
Page 2 of 2

S`I'ORMWATER DISCHARGE OLITFALL (SDO)
MONITORING REPORT
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE NO. NCGO 30124
FACILITY NAME Kobe Wieland Copperi'r(xlucts, I -LC _
PERSON COLLECTING SAMPLES) Marc Nault
CERTIFIED LABORATORY(S) R & A lahomtorie%, Inc. Lab ## 34
Lab #
Parr t: Specific Monitoring Requirements
SAMPLES COLLECTED DURING CALENDAR YEAR: 2010
(all samptcs collected during a calendar year, shall be reported no later
than January 31 of the following year)
COUNTY Stokes
Pl l( }F NO.(336)427-061 1
(SIGNATURE OF PERK-91-EE OR DESIGNEE)
By this signature, I certify that this rclwrt is accurate and
complete to the hest of my k:uiwledge.
50050
00400
00530
OlOsl'
:,1.00556
'78141'
Ditto
total :
Total I octc
Oudall
Sample
Total
pFi .
Suspended
€cad
Oil and
No.::
Colled
ect
flow s
Solids
Crease
:Or artics' `
mo/ddlyr
MG
unit
mg/I
ni l
mg/l
mg/l
002
06/12/10
fLO31
5.94
<1.6
0.087
<5.0
NIA
Does this facility perfonn Vehicle Maintenance Activities using inorc than 55 gallons of new motor oil per month'? _yes ✓ no
(if yes, complete Part 13)
Part B: Vehicle MAntenance Activity Monitoring; Requirements
Oiitfiill
Date
50050 -:'
U0556 :::
00530:::
00400:<.
;. No::,.
Sample ,
`'l otal '"
:..: ..
° Total
pH
New Mtfor :::
Collected...
)low
'Oil and
Suspended
Otl Usage
Crease;'
Solids `.
mo/dd/ r
MG
m l
u 1
unit
gal/mo
STORNI EVENTCHARACTERISTICS:
Date 6/12/2010
Total Event Precipitation (inches): 0.1
Event Duration (hours): 3
(if more than one storm event was sampled)
Date
Total Event Precipitation (inches):
Event Duration (hours):
Mail Original and one copy to:
Division of Water Quality
Attn: Central Files
1617 Mail Service Center
Raleigh, NC 27626-1617
Copy of Fonn S WU-245-120399
Page l of 2

w A r�cga�
� r
[s -c
Stormwater Discharge Outfall (SDO)
Qualitative Monitoring Report
Permit No.: or Certificate of Coverage No..NCG030124
Facility Name: Kobe Wieland Cop:)er Products, LLC
Countv: Stokes Phone No. 336-427-661 1
]inspector: Marc Nault (RAL)
Date of Inspection: 6/12/2010
By this signature, I certify that this report is accurate and complete to the best of my knowledge:
4- s , �," / J
(Signature of Permitee or DesiVee)
1. Outfall Description
Outfall No. 002 Structure (pipe, ditch, etc.) Pipe
Receiving Stream: U.T. To Dan River
Describe the industrial activities that occur within the outfall drainage area:
Maintenance Garages and Construction, Roofing Drains Etc.
2. Color
Manufacturing, of Copper Tubing,
Describe the color of the discharge using basic colors (red, brown, blue, etc.) and tint (light, medium, dark) as descriptors:
Clear
3. Odor
Describe any distinct odors that the discharge may have (i.e., smells strongly of oil, weak chlorine odor. etc.)
Musty - Chemical
4. Clarity
Choose the number which best describes the clarity of the discharge where 1 is clear and 10 is very cloudy:
1 3 4 5 6 7 8 9 10
Page 1
S W U-242-020705

5. Floating Solids
Choose the number which best describes the amount of floating solids in the stonmvater discharge where 1 is no
solids and 10 is the surface covered with floating solids:
l� 2 3 4 5 6 7 8 9 10
6. Suspended Solids
Choose the number which best describes the amount of suspended solids in the stormwater discharge where 1 is no
solids and 10 is extremely muddy:
2 3 4 5 6 7 8 9 10
7. Foam
Is there any foam in the etcnT water discharge? Yes No
8. Oil Sheen
Is there any oil sheen in the stonmvater discharge? Yes No
9. Deposition at Outfall
Is there deposition of material (sediment, etc.) at or immediatley below the outfall? Yes 10
10. Erosion at Outfall
Is there erosion at or immediatley below the outfall? Yes No
11. Other Obvious Indicators of Stormwater Pollution
List and describe None
Note: Low clarity, high solids, and/or the presence of foam, oil sheen, deposition or erosion may be
indieiative of conditions that warrant further investigation and con-ective action.
Page 2
SWIJ-242-020705

Stormwater Discharge Calculations
KOBE WIELAND COPPER PRODUCTS, LLC
2010 Calendar Year
Rationale for Discharge Calculations
The rational formula is used for the basis of the calculations. The rational fonnula has been
developed to calculate the rate of run-off from a rain event of a given intensity over a given area.
The formula is written:
Q=CIA
where: Q is the rate of run-off flow in cubic feet per second (CFS)
I is the rain intensity in inches per hour
A is the land area contributing run-off to the discharge point
and: C is a run-off coefficient which ranges from 0 for a completely pervious surface to
1.0 for a completely impervious surface.
The rational formula results from the fact that, for a completely impervious surface, a rainfall of
one inch over a period of one hour on an area of one acre will result in a run-off discharge of one
CFS. The run-off coefficient C can be thought of as a correction factor based on the percentage
of the total rainfall which will run off from a given area due to how pervious or impervious the
surface of that area is. Since the discharge permit for this facility requires an estimate of the total
discharge from the stone event during which samples are collected, we will use a modified form
of the rational formula to calculate the total discharge as follows:
Q, = CRA (0.027)
where: Q, is the total discharge in Million Gallons
C is the run-off coefficient as defined above
R is the total amount of rainfall in inches
A is the surface area contributing flow to the sample location in acres
and: The constant 0.027 in the modified equation corrects the units to Million Gallons
(MG) based on the fact that I acre -inch = 0.027 MG
For drainage areas which are comprised of a combination of pervious and impervious areas, the
formula can be written as follows:
Qt = [CIA[ + C?A?] (R) (0.027)
where: C, = C factor for pervious areas
Al = pervious area contributing to the outfall in acres
C2 = C factor for impervious areas
A-, = impervious area contributing to the outfall in acres

The total rainfall for the June 12, 2010 stone during which samples were collected at this facility
was 0.1 inches. We will use generally accepted conservative estimates of the run-off coefficient of
C= 0.90 for impervi'bus areas, and C= 0.50 for pervious areas.
The drainage areas contributing to each of the five outfalls as follows:
Outfall
Total Area (acres)
Pervious Area (acres)
G C=0.50
hnpervious Area
(acres) a C=0.90
002
15.5
6.2 (40%)
9.3 (60%)
Total Discharge at Stormwater Discharge Outfall 002
Qt _ [(0.50)(6.2) + (0.90)(9.3)] (0.1) (0.027)
Qt = 0.031 MG
Page 2 of 2

RESEARCH & ANA1yTICA1
LAbORATORiES, INC.
Analytical 1 Process Consultations
Phone [phone]$41
CHAIN OF CUSTODY RECORD
WATER / WASTEWATER I MISC.
COMPANY
JOB NO.
?
U
z
4, `O � Q. mac° cd
0 Q Qr
ti� ry� �� �" REQUESTED ANALYSIS
STREET ADDRESS
PROJECT
CITY, STATE, ZIP
SAMPLER NAME (PLEASE PRINK
CONTACT PHONE
SAMPLER SIGNATUR
i
(LABU MIfNBER
(LAB US ONLY)
DATE
T1ME
ONPSNF9TEN
C
RES
CI
Y w N
Nj
,w"a, z
IS o 1M)
MPLELOCATIONII.D.
Pb
I
r
RELINQUISHED BY
DATEMME
JrEIVED BY
R ARKS:
C,M r �� L
SAMPLE TEMPERATURE AT CEIPT �' r °C
RELINQUISHED BY
DATErrIME
CEIVED BY
I J

St rmwater Management Inspection Tier II Viola ion -Outf Il 002
Conducted 6-18-10
I. Benchmark Value Limit Violations
A. PH- 5.2
B. Lead — 0.192
II. Possible Causes
A. Discussed the problem with SE Laboratories Engineer and he thinks
there may be a hydrogen sulfide problem due to low flow issues. A
type of bacteria may be the issue. We are starting treatment with
Magnesium Hydroxide which will raise the PH and coat the pipe with
the material which will keep the lead from leaching from the pipe.
NCDENR came in for an inspection on Wednesday 6-16-10 and
approved the treatment. Should take a couple of months to show
improvement.
Stormwater Management Insaection Tigr H Violation-Outfall 002
Conducted 7-15-10
I. Benchmark Value Limit Violations
A. PIS- 5.94
B. Lead- 0.087
II. Had R&A Laboratories take samples of the oily material from around the
roof fans located over the IG Bay. We took 6 samples total. The fans were
properly numbered. The test results showed high concentrations of lead
the PH was low on each of the 6 samples. Please see the attachment
showing the results. We are currently investigating the materials used
in the IG Department to try to determine the source of the lead
contamination.

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RECEIVED
N.C, Q-pf. of ENR
IMAR 0 2 M t
Winston-Salem
RegionalOfice j
Stormwater Management Inspection Tier I Violation_-Outfall 002
Conducted 6-25-08
I. Benchmark Value Limit Violations
A. PH- 5.71 Limit- 6-9
B. Lead- .059 MG/L Limit- _033 MG/L
Il. Possible Causes
A. Hydraulic Oil on the floor in the Shipping Docks in case hydraulic oils
may be contaminated.
B. Trucks from other companies loading and unloading in the area in case,
trucks are contaminated.
C. Technician washed the heat exchanger at ##9 AC on 5-14-08. (Samples
Collected on 5/16/08). Heat exchanger may have been soldered with lead.
D. Air Condition condensate draining into Outfall 002. Air Conditioner coils
may contain lead soldering.
E. Shipping Scales Drainage. Trucks from other companies may be
contaminated.
F. Roof Drains. In -case material around exhaust fans is contaminated-
G. Construction workers soldering on copper pipes in J-Bay with solder that
contains I5% Lead.
III. Improvements to Redime Concentrations
A. Stevens Maintenance will glean shipping dock floors_
B. Condensate Hose has been removed.
C. Maintenance Technician will control runoff from cleaning of heat
exchanger. (Cleaner PH 12.2) -By diking and vacuuming-
D. Air Conditioner condensate drainage is the same as condensate drainage
for all a conditioners both residential and commercial. (PI•I 8.20)
E. Roof and Shipping Scales drains will continue to monitor.
F. Construction workers have finished installing copper line for Nitrogen.
System.

Stormwater Mana ement Inspection Tier I I Violation -Outfall 002
Conducted 9-24-08
I. Benchmark Value Limit Violations
A. PH- 5.34 Limit- 6-9
B. Lead- 0.286 MG/L Limit- .033 MG/L (I-27-09)
II. Possible Causes
A. Air exhaust fans li-om the plant have sludge build up around them.
B. Hydraulic oil on the floor, in shipping docks in case hydraulic oil may be
contaminated.
C. Shipping scales in case trucks from other companies may be contaminated.
D. Other sources not yet identified.
III, Improvements to Reduce Concentrations
A. Took samples of material around exhaust fans and sent them to certified
laboratory.
B. Contacted certified laboratory and will begin sampling of outfall on a
monthly basis as required by the permit.
C. Lab Tests came back showed that the material around the roof fans contain
.054 rng/L of lead and the PH is 5.99.
D. Received a quote from environmental company to clean around fans,
E. Consulted with maintenance technician about the type of grease used for
the fan bearings. All bearings are sealed and do not require grease.
F. No identification has yet been possible as to where the lead would come
from in the plant exhaust.
G. 9-30-08 contacted Mr. Kory Bassinger in the Raleigh office and he said
that the lead might be naturally occurring and to send him what I had and
lie would get back to me.
H. Continuing to take monthly samples as required by the permit. Monthly
samples still showing lead concentrations exceeding the permit limits.

CKobeW'Wand
COPPER PRODUCTS, LLC
February 19, 2009
Mr. Steve W. Tedder
Water Quality Regional Supervisor
NCDENR
Division of Water Quality
585 Waughtown Street
Winston-Salem, NC 27107
Subject: Compliance Evaluation Inspection
Notice of Violation Response & Corrective Actions
NPDES Wastewater Discharge Permit: NC0035173
NPDES Stormwater Discharge Permit: NCG030124
Dear Mr. Tedder:
3990 US 311 Hwy N PO Box 160
Pine Hall, NC 27042
Phone: [phone]
Fax: [phone]
RECEIVED
4.C.'3eat. of ENR
FEB 2020B
wnstonSalerr.
Regional Office
KobeWieland Copper Products, LLC received a Notice of Violation from your office
dated January 22, 2009.
This letter is to inform you of the corrective action that KWCP has already implemented
and will implement to address the violations listed in your letter.
1. Page 2 Item 3 has been addressed by Research and Analytical Laboratories.
Please see the attached information.
2. Page 2 Item 4 has been address by Research and Analytical Laboratories. Please
see the attached information.
3. Page 2 Item 5 has been addressed by Research and Analytical Laboratories.
Please see the attached information. KWCP has also purchased the Hach DR 2700
and will have the unit certified according to regulations. Please see the attached
purchase order for verification.
4. Page 3 Item 8 has been addressed by Research and Analytical Laboratories.
Please see the attached information.
5. Page 4 Item 1 1 a has been addressed by KWCP. We are currently installing a drip
pan on our pump truck to catch anything that may spill from the valve and hose
when it is being disconnected. Also we are only allowing a member of the Safety
& Environmental Department to pump pits from outside of the plant.
6. Page 4 Itern I 1 b is being addressed by KWCP. We are currently installing a
building over the diked area next to the fuel tank farm. This building will be
completed by Friday of this week. We will relocate all of our used oil totes and
drums to this area by the weekend. I have enclosed a picture of the area that we
area in the process of installing the building.
7. Page 4 Item 1 I c is complete. Please see the attached photograph.
8. Page 4 Item 1 I d will has been addresses by Research and Analytical Laboratories.
Please see the attached information.

9. Page 4 Item 1 1 e has been addressed. KWCP will keep the slag building as empty
as possible and make sure that the slag material is kept inside the slag building.
10. Page 5 Item 12a has been addressed by Research and Analytical Laboratories.
Please see the attached information.
11. Page 5 Item 12b has been addressed by KWCP as mentioned in number 6 on the
first page. I have reviewed the SPRP plan and it has been determined that it is
sufficient to meet our needs for spill response.
12. Page 5 Item 12c KWCP will update its training program within the 6 month time
period to include spill prevention and countermeasures.
13. Page 5 Item 12d is complete.
14. Page 5 Item 12e is complete with the CEO's signature.
15. Page 5 Item 12f is on going. We are continuing to take monthly samples as
required. I explained to Mr. Ron Boone that I spoke with Kory Bassinger in the
Raleigh office and he said that the lead may be naturally occurring and to send his
office everything that I have and he would contact me for further instructions.
Ron has requested this information and I will include it with this letter.
All items will be complete within the 60 month time period stated as stated on your
Notice of Violation letter.
If you have any questions please call be at [phone] x 2180.
Sin
cerely,
el ,
Tony R. Spr nkle
Safety & Environmental Supervisor

Page 1 of 1
Sprinkle, Tony
From: RALabs [[e-mail]]
Sent: Wednesday, February 18, 2009 2:36 PM
To: [e-mail]
Cc: [e-mail]
Subject: FW: Kobe Information
18 February 2009
Mr. Tony Sprinkle
Safety Environmental Supervisor
Kobe Wieland Copper Products, LLC
3990 U.S. 311 Highway North
P.O. Box 160
Pine Hall, NC 27042
Subject: Response to Compliance Evaluation Inspection and Notice of Violation (NPDES Permit No. NCO035173
and General NPDES Stormwater Permit No. NCG030124)
3. The additional chlorine tablets observed by your DWQ Field Inspector was added as a precautionary
measure in case of chlorine demand spikes that infrequently in the past have caused an exceedance of
our NPDES Permit limit for fecal coliform. We believe this problem has been corrected by replacement
of suspected chemical cleaning agents. Recent historical data appears to show that this problem has been
significantly reduced.
4. In response to DWQ inspectors comments concerning "significant amount of greaseballs floating in
WWTP" the operator/maintenance staff will increase their efforts to physically remove these floating solids
even though it has not appeared to adversely impact effluent permit limits. As suggested by DWQ's
> inspection we will investigate this further to determine source and impact to NPDES permit compliance.
The problem associated with meeting minimum TRC detection limit using the Hach "Pocket Pal"
Colorimeter has been corrected. Kobe Wieland's WWTP Contractor (Research and Analytical
Laboratories, Inc.) in coordination with DWQ-Laboratory Certification Representative, Gary Francies, has
ordered a Hach DR 2700 Spectrophotometer to meet the lower minimum detection limit. It is expected this
requirement will be met within thirty (30) days, but not until PE samples for low level TRC has been
performed, as well as, a five point verification of each internal standard curve.
8. A copy of the receipt from the septic hauling company that removes sludge from the WWTP is included in
this response for your review. Carolina Backhoe from Walkertown, NC provides this service. Sludge from
Kobe Wieland is hauled to the Archie Elledge WWTP in Winston-Salem, NC. In addition, we are in the
process of preparing an Annual Compliance/Performance Report for the WWTP and it is also included in
this response.
11d. Drainage Area 5 which drains to SDO 005 will be monitored in accordance with the permit.
12a. The General Location Map (GLM) is currently being updated to include accurate latitudes and longitudes
for each SDO.
R.
X-
02/19/2009
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s Mr. Tony Sprinkle
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Products "--- "'- -
PO Box 160
Pine Hall, NC 27042

UNITED STATES, gSLA�.A�R1lIC�.�j[si-Cl��s`M1aiE...., r
. . �'
• Sender: Please print your name, address, and ZI0+4"in�this box
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NCDENR- Water Quality Section
Gn &or) e-
585 Waughtown Street
Winston-Salem, NC 27107
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�.� Complete items 1, 2, and 3. Also complete
item 4 if Restricted Delivery is desired.
■ Print your name and address on the reverse
so that we can return the card to you.
■ Attach this card to the back of the mailpiece,
or on the front if space permits.
t. Article Addressed to:
Mr. Tony Sprinkle
KobeWieland Copper Products
PO Box 160
Pine Hall, NC 27042
_--:--7008 0150 0002
rl�S Form 3811,'February20D4
A. S
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B. ec Ived by (Printed ame) C. D e of Delive
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D. Is delivery address different from item 1? ❑ Yes
If YES, enter delivery address below: ElNo
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Certified Merl Express -
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❑ Insured Mail ❑ C.O.D.
4. Restricted Delivery? (Extra Fee) ❑ Yes
7876 881,2 �/ � ; ;
Domestic Return Receipt /`ZV v60 rF

�OF W A TE9, Beverly Eaves Perdue, Governor IF I
O G Dee Freeman, Secretary 1:
r North Carolina Department of Environment and Natural Resources
p 'r Coleen H. Sullins, Director
Division of Water Quality
22 January 2009
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
7008-0150-0002-7876-8812
KobeWieland Copper Products, LLC
Attention: Mr. Tony Sprinkle
Safety and Environmental Supervisor
3990 US 311 Highway North
P.O. Box 160
Pine Hall, NC 27042
SUBJECT: Compliance Evaluation Inspection
Individual NPDES Wastewater Discharge Permit: NCO035173
Compliance Evaluation Inspection & Notice of Violation
General NPDES Stormwater Discharge Permit: NCG030124
NOV-2009-PC-0044
KobeWieland Copper Products, CLC
Stokes County
Dear Mr. Sprinkle:
Mr. Ron Boone of the Winston-Salem Regional Office (WSRO) of the NC Division of Water
Quality (DWQ or the Division) conducted compliance evaluation inspections (CEI) of
KobeWieland's wastewater treatment plant (WWTP-NCO035173) and stormwater, program
(NCG030124) on 7 January 2009. Your assistance and cooperation during the inspection,
as well as that of Mr. Mark Nault, Operator in Responsible Charge (ORC) of the WWTP,
were greatly appreciated. Inspection findings are summarized below and inspection reports
are attached for your records.
2. The manufacturing facility is located at 3990 US Highway 311, approximately 0.5 miles
northeast of the intersection of US Highway 311 and NC Highway 772, in Pinehall, Stokes
County, North Carolina. Both wastewater and stormwater are discharged to the Dan River,
this section of which is currently classified as Class WS-IV (water supply) waters in the
Roanoke River basin. The WWTP is a package plant that consists of a bar screen, aeration
basin, clarifier, chlorinator, dechlorinator and an aerobic digester. The WWTP receives
domestic wastewater from the manufacturing facility. NCO035173 authorizes the discharge
from this WWTP at outfall 001, as well as the discharge of cooling tower blowdown and
non -contact cooling water at outfall 003.. The manufacturing facility is also authorized to
discharge stormwater related to industrial activity under general NPDES stormwater permit
NCG030124.
NCO035173 - Outfall 001 - WASTEWATER TREATMENT PLANT
SITE REVIEW Na"hCarotina
North Carolina Division of Water Quality Winston-Salem Regional Office Ph: [phone]
Customer Service: 1-877-623-6748 Surface Water Protection Section Fax: [phone]
Internet: vNAv.ncwaterquality.org. 585 Waughtown Steel, Winston-Salem, NC 27107
An Equal OpportunityfAfftrma6ve Action Employer — 50% Recycledflo% Post Consumer Paper

Mr. Tony Sprinkle
`! NCO035173 & NCG030124
NOV-2009-PC-0044
KobeWieland Copper Products, LLC
21 January 2009
Page 2 of 6
3. The facility appeared clean and fairly well maintained. Mr. Boone noted during the
inspection that significant amounts of chlorine tablets were being placed in the clarifier's
weir overflow trough, just prior to the actual tube type chlorinator. All four tubes of the
chlorinator were also full of tablets. When Mr. Boone questioned you and Mr. Nault about
this, you mentioned that the WWTP often receives rogue flows from the manufacturing
facility, resulting from workers and custodial personnel dumping unauthorized substances
into toilets,'slop sinks and other domestic drains. It is believed that these rogue flows have
made it somewhat difficult to maintain a viable biological population in the WWTP that can
maintain permit effluent compliance; therefore the chlorine is being added in an effort to
negate any impacts resulting from this unfortunate trend. You also mentioned several
initiatives that you have undertaken within the manufacturing facility to stop such rogue
flows; including training, providing tanks where such materials can be dumped and
.disposed properly, and disciplinary actions to any personnel caught dumping such materials
into domestic drains. The limit violation history of the WWTP also indicates that operators
had have difficulty for quite some time now, maintaining a good balance between the control
of Fecal Caliform and Total Residual Chlorine in the effluent. Please be aware that if such
violations do continue, violation notices as well as the assessment of civil penalties may
increase progressively. Ultimately, KobeWieland must take all steps'necessary to prevent
this unfortunate trend and prevent further violations. In addition, all actions KobeWieland
takes to curb this trend must be well documented.
4. The WWTP also had a sign ificant-amount of grease balls floating on the surface of the
water throughout the WWTP. You mentioned that you thought it was mostly due to
employees .washing their hands after handling oily/greasy materials within the
manufacturing process. There is also a kitchen in the facility that could be a primary cause
of grease in the plant. Regardless, the source of the grease should be investigated further
and KobeWieland may need to consider installing a grease trap and/or oil/water separator
to assist in correcting this problem.
DOCUMENTATION REVIEW
5. Mr. Nault, of Research & Analytical Laboratories, Inc., (R&A), performs field-testing
parameters (total residual chlorine (TRC), dissolved oxygen (DO), temperature and pH) and
transports non -field samples to R&A's labs for.analysis. Part 11, Section D, Paragraph 4, of
the permit states, "To meet the intent of the monitoring required by this permit, all test
procedures must produce minimum detection and reporting levels that are below the
permit discharge requirements and 'all data generated must be reported down to the
minimum detection or lower reporting level of the procedure." The TRC effluent
compliance limit for all water/wastewater treatment facilities with chlorine bearing waste
streams was set to 50 micrograms per liter (Ltg/1) per the issuance of DWQ policy letter
dated 1 May 2008. This new limit became effective 1 March 2008. Mr. Nault currently uses
a meter incapable of reading down to a minimum detection level below the 50 4g/I limit. His
meter actually reads in milligrams per liter (mgll) and he then converts the.result to 4g1l and
reports that value on discharge monitoring reports (DMR). This is a permit violation and
must be corrected immediately.

Mr. Tony Sprinkle
NCO035173 & NCGO30124
NOV-2009-PC-0044
KobeWieland Copper Products; LLC
21 January 2009
Page 3 of 6
6. DMRs were compared with laboratory data and no errors were noted. Chains of custody
were complete. All lab related records were complete and current. R&A's laboratory
certification is also current.
7. Mr. Nault's visitation and operation/maintenance logs were reviewed and found to be
complete and current. Please note that the permit requires all such records to be
maintained by the permittee for a minimum of three years. Should the. operation and
maintenance of the facility change hands again in the future, the Permittee must retain all
such records on file.
8. Please provide a copy of the most recent sludge removal/disposal records with your
response to this letter. A copy of the. receipt from the septic hauling company that removed
sludge will be sufficient for this requirement. Additionally, KobeWieland has not yet
completed an Annual Compliance/Performance Report for the WWTP as required by Part II,
Section E, Paragraph 12 of the permit. You must complete the report in accordance with
the requirements of this section, because the facility does treat domestic waste.
Completion of the report may also benefit KobeWieland in their effort to curb the rogue
flows discussed above.
NCO035173 - Outfall 003 - Cooling Tower Blowdown & Non -Contact Cooling Water
SITE REVIEW
9. Outfall 003 was inspected and no issues were found. It is noted that, for the purposes of
measuring temperature for 003 under NC0035173, WW outfall 003 and SW outfall 001 are
one in the same. The WW discharged from 003 is actually discharged into a SW pipe that
parallels the western side of the plant, the end of which is SW outfall 002. Temperature for
WW 003 is also measured at SW 002, to account for the temperature change caused by the
combination of the SW and WW in the SW pipe. From the point that WW 003 enters the
SW pipe, to the end of the pipe and the receiving stream, or SW outfall 002, is
approximately 1,300 feet. This is acceptable; however, please continue to measure all
other parameters required for 003 at the discharge pipe for WW 003, before it combines
with the SW. No other issues were noted in relation to the site review for WW outfall 003.
DOCUMENTATION REVIEW
10. The TRC measurement issue mentioned above in paragraph 5 for WW outfall 001, also
applies for WW outfall 003. All required records were available and complete, including
ORC visitation, operation/maintenance, DMRs, lab bench data and chains of custody.
GENERAL STORMWATER PERMIT - NCG030124
SITE REVIEW
11. There were several problems noted during the site inspection as detailed below:

Mr. Tony Sprinkle
NCO035173 & NCG030124
NOV-2009-PC-0044
KobeWieland Copper Products, LLC
21 January 2009
Page 4 of 6
a. There are several oil sump access points on the western side of the building that
allow oil removal trucks to insert hoses through the exterior wall of the building in
order to vacuum out, waste oil sumps on the inside of the building. There was
significant evidence of oil spillage at the location of each oil sump access point.
These. conditions indicate a lack of proper spill prevention and cleanup training and
practice. The process either needs to be altered or preferably, completely stopped
by using alternate methods of disposing of waste oil where spills will be less likely to
occur and present less of an environmental hazard when they do occur.
b. The oil processing area on the southwest corner of the facility was extremely messy
and completely unacceptable from a stormwater standpoint. There was a great deal
evidence throughout this entire area of significant spillage of oil 'and improper
cleanup. This operation must be either moved inside the manufacturing facility,
completely covered and better maintained in its current location, or moved to another
area outside of the plant with a cover to protect it from precipitation. Although the
facility's stormwater pollution prevention plan (SP3) includes a spill plan, it is
apparently not well implemented at the site.
c. The drain for the secondary containment in the diesel fuel storage area has a valve
on it but the handle was broken off and the valve was not locked, as required by the
permit. This must be corrected immediately. Please recheck all other secondary
containments on site to ensure they also have locked valves that are operated in
accordance with Part II, Section A, Paragraph 2(b) of the permit.. Please also note
the documentation requirements for the monitoring and draining of secondary
containment systems.
d. Drainage area 5, which drains to stormwater discharge outfail (SDO) 005, is not
currently being monitored in accordance with the permit. This is because the only
industrial activity in this drainage area is a relatively small hazardous waste storage
building. No activity occurs outside of the facility except the delivery and removal of
hazardous waste to and from the building. However, because these activities are
industrial in nature, you must immediately start monitoring the area and SDO 005 in
accordance with the permit, just as you monitor the other four SDOs and their
respective drainage areas.
e. The slag storage area, which is immediately adjacent to the oil processing area
mentioned above in paragraph 11 b, is also a potential problem. Although it is mostly
covered, some of the slag was not under cover at the time of the inspection and
stormwater runon and subsequent runoff is carrying some slag residue out from
under the cover. This practice should also be reevaluated to prevent carry -off of
slag residue in stormwater runoff.
DOCUMENTATION REVIEW
12. The facility does have an SP3. The following discrepancies were noted:

Mr. Tony Sprinkle
NCO035173 & NCG030124
NOV-2009-PC-0044
Kobewieland Copper Products, LLC
21 January 2009
Page 5 of 6
a. The General Location Map (GLM) needs to be updated to reflect whether the
receiving stream is impaired and accurate latitudes and longitudes for each SDO.
Please review Part 11, Section A, Paragraph 1(a) of the permit for further information
on these requirements.
b. The Spill Prevention and Response Plan (SPRP) of the SP3 needs to be updated
and/or better implemented.. This is apparent from the conditions mentioned above
concerning the oil sump access points and the oil processing area.
C. The employee -training program also needs to be better implemented with regard to
spill prevention, cleanup and reporting procedures, as also evidenced by the
conditions mentioned above.
d. The SP3 contains a written statement that no spills have occurred at the site.
However, the SP3 was written in December 2006 and there is no update to this
statement as to whether any other spills have occurred since then. Please note that
there is no spill amount threshold for this requirement. All spills at the facility should
be managed and recorded through the use of a properly implemented SPRP and
SP3. There are established spill amount thresholds at which you must report such
spills to DWQ within 24 hours. If you are not familiar with these thresholds, please
contact Mr. Boone for further information.
e. The annual review of the SP3 must be annotated and dated each time it is
completed. Also, the annual review requirement now requires you to update the spill
statement mentioned above in paragraph 12d, as well as recertify the SDOs in
accordance with Part 11, Section A, Paragraph 1(e) of the permit, in conjunction with
the annual SP3 review.
f. Analytical and qualitative monitoring of SDOs 001 through 004 is being
accomplished in accordance with the permit. SDO 002 has experienced lead
exceedences for which you have undertaken the newly required Tier One response
actions. Please be aware that thorough documentation of Tier One and Tier Two
response actions is imperative to showing compliance with these requirements. It is
noted that some actions you have taken were not accomplished within the time
frames specified in the permit. You should strive to ensure Tier One/Two response
actions are completed within the specified timeframes. Please provide an update on
your Tier One/Tier Two response activities with your reply to this letter and notify us
of any further benchmark exceedences at any of the outfalls, which require further
Tier One response actions. Finally, as stated above, please start monitoring
drainage area and SDO 005 immediately, in accordance with permit conditions.
13. This office considers the problems with the oil processing area, oil sump access points, and
drainage area/SDO 005, as major issues that could lead to severe permit violations. You
should strive to correct these issues as soon as possible, preferably within six months.
However, in the interim, you must immediately devise a temporary fix to prevent the spillage

Mr. Tony Sprinkle
NCO035173 & NCGO30124
NOV-2009-PC-0044
KobeWietand Copper Products. LLC
21 January 2009
Page 6 of 6
of oil and provide better cleanup when it does occur. Unannounced follow up inspections
may be made to assess your progress with these issues.
14. You are reminded that violations of the NCO035173 and NCG030124 hermits are subject to
civil penalties not to exceed $25,000 per day, per violation. Please reply to this letter in
writing within 30 days of receiving it. Your reply should include a corrective action with
implementation schedule for each of the violations/deficiencies noted above in -paragraphs 3
through 5, 8, 9a through 9e, 10a through 10f, and 11. Please also provide an explanation
of the actions you plan to take immediately to address the issues mentioned above in
paragraph 11.
15. If you have any questions regarding the inspection or this letter, please do not hesitate to
contact Mr. Boone or me at (336) 771'-5000.
Sincerely,
Steve W. Tedder
Water Quality Regional Supervisor
Winston-Salem Region
Division of Water Quality
Attachments:
1. B1MS Inspection Checklist
CC: Central Files w/ attachments
NPDES West Unit w/ attachments
(W-SRO-SW P-Eiles_w/--attachmentsi
Laboratory Section Certification Branch
Research and Analytical Laboratories
106 Short Street
P.O. Box 473
Kernersville, NC 27284

United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water" Compliance Inspection Report
Approval expires 8-31 -98
Section k National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/molday Inspection Type - Inspector Fac Type
1 I t4l 2 ! 51l 3i NCO035173 111 121 09/O1/07 117 181 CI 191 sl 201 1
l 1 l I
Remarks
211 1 1 1 1 1 1 1 1 1-1 f_ _1 1 _1 1 1 1 1 1 1 1 1 1- I,. LII I I I I I 1 I I I I 1 1 I I I I I 116
Inspection Work Days Facility Scif-Monitoring Evaluation Rating B1 QA--•-......... -------------- Reserved ----------------------
67I 169 70 Li71I 1 721toI 73 j 74 75I I l _u Lj 80
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
Kobewieland Copper Products
12:00 PM 09/01/07
07/07/01
Exit Time/Date
Permit Expiration Date
3990 uS 311 Hwy N
Pine Hall NC 27042
04:30 PM o9/01/07
12/02/29
Name(s) of Onsite Representative(s)fTdies(s)/Phone and Fax Number(s)
Other Facility Data
Marc w Nault/ORC/336-408-8550/
Tony Ryan Sprinkle//336-427-6611 /3364270491
Name, Address of Responsible Official/TitlelPhone and Fax Number
Tony Ryan Sprinkle,PO Box 160 Pine Hall NC 27042/Environmental Contacted
Specialist/336-427-6611/3364270491 No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit ® Flow Measurement Operations & Maintenance ® Records/Reports
Self -Monitoring Program ® Sludge Handling Disposal ® Facility Site Review ® Effluent/Receiving Waters
Laboratory
Section D; Summary of Finding/Comments Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspecior(s) AgencyiOffice/Phone and Fax Numbers Date
Ron Boo WSRO WQ//704-663-1699 Ext-2202/
Signature of ManagemeZQARiewer Agency/Office/Phone and Fax Numbers Date
�
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

• f
NPIDES yr/mo/day Inspection Type 1
3I NCO035173 r11 12� 09/01/07 117 18{�
L Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
Please see attached inspection summary letter
Page # 2

Permit: NCO035173 Owner - Facility: Kobewieland Copper Products
Inspection Date: 01/07/2009 Inspection Type: Compliance Evaluation
Permit
Yes
No
NA NE
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
n
n
Is the facility as described in the permit?
®
n
n
n
# Are there any special conditions for the permit?
n
®
n
n
Is access to the plant site restricted to. the general public?
®
n
❑
n
Is the inspector granted access to all areas for inspection?
n
n
n
Comment:
Record Keeping
Yes
No
NA NE
Are records kept and maintained as required by the permit?
®
n
n
n
Is all required information readily available, complete and current?
an
n
Are all records maintained for 3 years (lab. reg. required 5 years)?
M
0
Are analytical results consistent with data reported on DMRs?
Is the chain -of -custody complete?
®
n
❑
❑
Dates, times and location of sampling
Name of individual performing the sampling
Results of analysis and calibration
El
Dates of analysis
Name of person performing analyses
Transported COCs
Are DMRs complete: do they include all permit parameters?
®
❑
❑
n
Has the facility submitted its annual compliance report to users and DWQ?
n
n
®
n
(If the facility is = or n 5 MGD permitted flow) Do they operate 2417 with a certified operator on each shift?
n
n
®
n
Is the ORC visitation log available and current?
®
n
n
n
Is the ORC certified at grade equal to or higher than the facility classification?
❑
❑
n
Is the backup operator certified at one grade less or greater than the facility classification?
®
n
n
n
Is a copy of the current NPDES permit available on site?
®
n
n
n
Facility has copy of previous year's Annual Report on file for review?
❑
❑
IN
0
Comment: Permittee has not yet completed an Annual Compliance Report.
Laboratory
Yes No
NA
NE
Are field parameters performed by certified personnel or laboratory?
®
n
n
n
Page # 3

Permit: NCO035173 owner - Facility: Kobewieland Copper Products
Inspection Date: 0110712009 Inspection Type: Compliance Evaluation
Laboratory Yes No NA NE
Are all other para mete rs(e xcludi ng field parameters) performed by a certified lab? ® n Cl Q
# Is the facility using a contract lab? ®❑ C D
# Is proper temperature set for "sample storage (kept at less than or equal to 6.0 degrees Celsius)?
Incubator (Fecal Coliform) set to 44.5 degrees Celsius+1- 0.2 degrees?
Incubator (BOD) set to 20.0 degrees Celsius +1- 1.0 degrees?
Comment: Field equipment used by ORCIR&A to measure TRC does not meet
minimum requirements.
Bar Screens
Type of bar screen
a.Manual
b.Mechanical
Are the bars adequately screening debris?
Is the screen free of excessive debris?
Is disposal of screening in compliance?
Is the unit in good condition?
Comment:
Aeration Basins
Mode of operation
Type of aeration system
Is the basin free of dead spots?
Are surface aerators and mixers operational?
Are the diffusers operational?
Is the foam the proper color for the treatment process?
Does the foam cover less than 25% of the basin's surface?
Is the DO level acceptable?
Is the DO level acceptable?(1.0 to 3.0 mgll)
Comment: Basin water was appeared somewhat black and the biological population
and floc appeared minimal. This may be the result of the dumping of unauthorized
non -domestic wastes into domestic drains by facility employees, as discussed during
the inspection.
Secondary Clarifier
Ext. Air
Diffused
Yes No NA NE
Page # 4

Permit: NC0035173 Owner - Facility: Kobewieland Copper Products
Inspection Date: 01/07/2009 Inspection Type: Compliance Evaluation
Secondary Clarifier
Yes
No
NA
NE
Is the clarifier free of black and odorous wastewater?
■
n
n
n
Is the site free of excessive buildup of solids in center well of circular clariftter?
❑
❑
0
❑
Are weirs level?
®
❑
❑
n
Is the site free of weir blockage?
®❑
Cl
n
Is the site free of evidence of short-circuiting?
®❑
❑
❑
Is scum removal adequate?
®❑
❑
❑
Is the site free of excessive floating sludge?
®
❑
❑
❑
Is the drive unit operational?
n
❑
M
❑
Is the return rate acceptable (low turbulence)?
®❑
❑
❑
Is the overflow clear of excessive solids/pin floc?
■
❑
❑
❑
Is the sludge blanket level acceptable? (Approximately '/. of the sidewall depth)
❑
❑
❑
■
Comment: There was a significant amount of floating grease balls in the clarifier,
along the weir and in the weir overflow trough. Specific source is not definitely known. .
Permittee may need to consider installing a grease trap or oil/water separator.
Aerobic Digester
Yes
No
NA
NE
Is the capacity adequate?
®❑
❑
❑
Is the mixing adequate?
®
n
❑
❑
Is the site free of excessive foaming in the tank?
®❑
❑
n
# Is the odor acceptable?
®❑
n
❑
# is tankage available for properly waste sludge?
®
n
n
n
Comment:
Pumps-RASMA5
Yes
No
NA
NE
Are pumps in place?
®
n
❑
❑
Are pumps operational?
®
❑
❑
❑
Are there adequate spare parts and supplies on site?
❑
❑
❑
Comment: Air lift 5y5tem
Disinfection -Tablet
Yes
No
NA
NE
Are tablet chlorinators operational?
®
❑
❑
n
Are the tablets the proper size and type?
®❑
❑
❑
Number of tubes in use?
4
Page # 5

Permit: NCO035173
Inspection Date: 01t0712009
Disinfection -Tablet
Is the level of chlorine residual acceptable?
Is the contact chamber free of growth, or sludge buildup?
Is there chlorine residual prior to de -chlorination?
Comment:
Owner - Facility: Kobewieland Copper Products
Inspection Type: Compliance Evaluation
Yes No NA NE
0000
in ❑ ❑ ❑
❑❑❑®
Type of system ?
Tablet
.
Is the feed ratio proportional to chlorine amount (1 to 1)?
❑
❑
[]
■
Is storage appropriate for cylinders?
❑
❑
■
❑
# Is de -chlorination substance stored away from chlorine containers?
■
❑
❑
❑
Comment.,
Are the tablets the proper size and type?
®❑
❑
❑
Are tablet de -chlorinators operational?
®
❑
❑
❑
Number of tubes in use?
4
Comment:
Effluent Sam ling
Yes
No
NA
NE
Is composite sampling flow proportional?
❑
❑
®
❑
Is sample collected below all treatment units?
®❑
❑
❑
Is proper volume collected?
®❑
❑
❑
Is the tubing clean?
0
❑
®
❑
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)?
❑
❑
fl
Is the facility sampling performed as required by the permit (frequency, sampling type representative)?
®❑
❑
❑
Comment:
Upstream 1 Downstream Sam lin g
Yes
No
NA
NE
Is the facility sampling performed as required by the permit (frequency, sampling type, and sampling location)?
®❑
❑
Q
Comment:
Flow Measurement - Effluent
Yes
No
NA
NE
# Is flow meter used for reporting?
❑
❑
®
❑
Is flow meter calibrated annually?
❑
❑
®
❑
Is the flow meter operational?
❑
❑
®
❑
(If units are separated) Does the chart retarder match the flow meter?
❑
❑
®
❑
Page # 6

Permit: NCO035173 Owner - Facility: Kobewieland Copper Products
Inspection Date: 01/07/2009 Inspection Type: Compliance Evaluation
Flow Measurement - Effluent Yes No NA NE
Comment: Instaneous measurement required
Effluent Pike
Yes
No
NA
NE
Is right of way to the outfall properly maintained?
®
n
n
n
Are the receiving water free of foam other than trace amounts and other debris?
®
n
n
n
If effluent (diffuser pipes are required) are they operating properly?
❑
n
®
n
Comment:
Operations & Maintenance
Yes.
No
NA
NE
Is the plant generally clean with acceptable housekeeping?
O
n
❑
n
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge ® n n n
Judge, and other that are applicable?
Comment:
Page # 7

Compliance Inspection Report
Permit: NCG030124 Effective: 11/01/07 Expiration: 10/31/12 Owner: KobeWieland Copper Products LLC
SOC: Effective: Expiration: Facility: Kobewieland Copper Products
County: Stokes 3990 US 311 Hwy N
Region: Winston-Salem
Pine Hall NC 27042
Contact Person: Tony Ryan Sprinkle Title: Phone: [phone]
Ext.2231
Directions to Facility:
System Classifications:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s):
24 hour contact name Tony Ryan Sprinkle Phone: [phone]
On -site representative Tony Ryan Sprinkle Phone: [phone]
Related Permits:
Inspection Date: 01.10712009 Eptrx Time: 12:00 PM Exit Time: 04:30 PM
Primary Inspector: Ron Boone Phone: [phone]
Secondary Inspector(s): �/� Ic�� Ext.2202
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Metal Fabrication Stormwater Discharge COC
Facility Status: ❑ Compliant ® Not Compliant
Question Areas:
® Storm Water
(See attachment summary)
Page: 1

Permit: NCG030124 Owner - Facility: KobeWieland Copper Products LLC
Inspection Date: 01107/2009 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Page: 2

Permit: NCG030124 Owner - Facility: KobeWietand Copper Products LLC
Inspection Date: 01/07/2009 Inspection Type: Compliance Evaluation
Reason for Visit: Routine
Stormwater Pollution Prevention Plan
Yes
No
NA NE
Does the site have a Stormwater Pollution Prevention Plan?
■
❑
n
n
# Does the Plan include a General Location (USGS) map?
®
Q
n
n
# Does the Plan include a "Narrative Description of Practices"?
®
n
n
n
# Does the Plan include a detailed site map including outfall locations and drainage areas?
®
n
❑
n
# Does the Plan include a list of significant spills occurring during the past 3 years?
®n
❑
❑
# Has the facility evaluated feasible alternatives to current practices?
n
❑
n
A
# Does the facility provide all necessary secondary containment?
®
n
n
n
# Does the Plan include a BMP summary?
■
n
n
n
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
®❑
Q
n
# Does the Plan include a Preventative Maintenance and Goad Housekeeping Plan?
®❑
n
n -
# Does the facility provide and document Employee Training?
■
n
n
❑
# Does the Plan include a list of Responsible Party(s)?
®
n
n
n
# Is the Plan reviewed and updated annually?
®❑
❑
n
# Does the Plan include a Stormwater Facility Inspection Program?
®
I!
❑
n
Has the Stormwater Pollution Prevention Plan been implemented?.
®n
n
n
Comment: The SP3 must be better implemented as discussed in the inspection
summary letter.
Qualitative Monitoring
Yes
No
NA
NE -
Has the facility conducted its Qualitative Monitoring semi-annually?
®n
17
n
Comment: For all outfalls except SDO 005.
Analytical Monitoring
Yes
No
NA
NE
Has the facility conducted its Analytical monitoring?
®
n
n
n
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
®
Q
❑
n
Comment- For outfalls except SDO 005.
Permit and Outfalls
Yes
No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
®
n
n
n
# Were all outfalls observed during the inspection?
■
n
n
n
# If the facility has representative outfall status, is it properly documented by the Division?
n
n .®
n
# Has the facility evaluated all illicit (non stormwater) discharges?
®n
n
n
Comment:
Page: 3

Feb 11B 09 .10:46a
a.
4
Carolina Septic, Inc.
213 Berry Garden Rd
Kernersville, NC 27284
336-993-5633 (Ph) 336-993-3474 (I'x)
Bill To
Research & Analytical Laboratories Inc.
106 Short St.
K.ernersville, N.C. 27284
AT`FN: ACCOUNTS PAYABLE
p.2
Invoke
Date
Invoice #
1/26/2009
A9351
P.O. No,
Terms
Due Date
Ordered by
Phone #
Nct 30
2/25/2009
Marc Nault
996-2941
Item
Quantity
Description
Rate
Amount'
C PIS
Commercial Pumping and Disposal of
Septage (Kobe Wicland - Chlorine Contact
Tank, Digester)
400.00
400.00
Thank you for your business.
Total $400.00

Feb, 18 09 10:413a
P.1
Winston-Salem/Forsyth County
City/County Utilities
Septage Service Record 31049
Please complete a seplage service record for each load discharged, List each custontMilph
information that comprises the total load to be discharged. Septage from Forsyth County
and adjacent counties wilt be accepted for treatment. Elledge WVVTP is open Monday. Friday,
6 A.M.-6 P.M. For emergencies, please calf 765-0165.
Phone number
Date
2)
Name of pr"rty owner Phone number
Location where septage was pumped Dale
3)
Name of property owner
Phone number
Location where septage was pumped Date
��f�,t�-jtiatlotls
Septage pumped by:
Name of Septage Manag enl Fl
Gallons nl Septage discharged: T..I
Date —10 9
Time:
"I cenify that the above information is correct, to the best of my knowledge, and that the maiariaLs
described above are not subject to Federal Regulations as hazardous waste, I agree to abide by
all conditions set forth in the City of Winston-Salem's Sewage System Pofcy And failure to comply
may result In a penalty of up to twenty -live thousand dollars (=,ON) per day, per violation and
loss of privilege to dispose of septage at the City's receiving station: I also agree that all records and
equipment used in servicing of Sept ks is subject to inspection at any time by the City of
Win_skmwSSplem. UtiVes Depart�2rinet."
Signature (Septage pumper) Date

Compliance Inspection Report
Permit: NCGO30124 Effective: 09/01/02 Expiration: 08/31/07 Owner: KobeWieland Copper Products LLC
SOC: Effective: Expiration: Facility: Kobewieland Copper Products
County: Stokes 3990 US 311 Hwy N
Region: Winston-Salem
Pine Hall NC 27042
Contact Person: <Bali--A4c4;�lain Phone: [phone]
Directions to Facility:
Primary ORC: Certification: Phone:
Secondary ORC(s):
On -Site Representative(s)-
Related Permits:
Inspection Date: '05117/2007 Entry Time: 08:55 AM Exit Time: 10:10 AM
Primary Inspector: David C Russel pc&Phone: [phone]
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Metal Fabrication Stormwater Discharge CDC
Facility Status: ® Compliant ❑ Not Compliant
Question Areas:
® Storm Water
(See attachment summary)
Page: 1

Permit: NCGO30124 Owner • Facility: Kobe Wieland Copper Products LLC
Inspection Date: 05I1712D07 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan? 'wo ❑ ❑
# Does the Plan include a General Location (USGS) map? Arn n n
# Does the Plan include a "Narrative Description of Practices"?
a-TI n n
# Does the Plan include a detailed site map including outfail locations and drainage areas?
# Does the Plan include a list of significant spills occurring during the past 3 years?n
n
# Has the facility evaluated feasible alternatives to current practices?
n n
' n 0
# Does the facility provide all necessary secondary containment?
A+ !
# Does the Plan include a BMP summary?
-w n n n
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
Ae❑
n
n
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
'�� n
n
n
# Does the facility provide and document Employee Training?
n
n
r i
n
n
# Does the Plan include a list of Responsible Party(s)?n
# Is the Plan reviewed and updated annually?
�n
n
# Does the Plan include a Stormwater Facility Inspection Program?
—n
n
n
Has the Stormwater Pollution Prevention Plan been implemented?
Comment:
Qualitative Monitoring
Yes No
NA
NE
Has the facility conducted its Qualitative Monitoring semi-annually?
n
❑
n
1'^4n b�c o..a $vim
Comment:
JJ
Analytical Monitorin
Yes No
NA
NE
Has the facility conducted its Analytical monitoring?
'� ! '
n
n
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas?
❑ n
m
❑
Comment:
Permit and Outfatls
Yes No
NA
NE
# Is a copy of the Permit and the Certificate of Coverage available at the site?
_fin
n
n
# Were all outfalls observed during the inspection?
n n
# If the facility has representative outfatl status, is it properly documented by the Division?
®
Q
# Has the facility evaluated all illicit (non stormwater) discharges?
®n
n
n
`Page: 3
r A14C_J roc,-� �a� ov�c"
d d 'w"_ �0� le -el 1---v-15-
'r f--Y�r� GtGa�ii�J� In,.r.3

Permit, NCGO30124 Owner - Facility: KobeWeland Copper Products LLC
Inspection Date: 05I17120G7 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Comment: There are 4 outfalls 001,002, 003 and 004. The 001 stormwater outfall is
the same location as the 003 outfall for the NPDES permit. The 003 NPDES outfall is
for non -contact cooling water. This cooling water enters an approx_ 3' dia. pipe approx.
100 yards from where it enters a small stream. Samples are collected at the end of the
pipe which is where the 001 outfall for the stormwater permit are collected_
Stormwater enters this large pipe from roof drains and surface runoff.
Page: 4

NCGv3� 1a-4
NC oo3sn3
(March 30, 2005
NCDENR
Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
Attention: Sarah Young
Subject: CEO & Technical Contact Change
Stormwater Permit No. NCGO30124
Dear Sarah:
CKobeWQdand
COPPER PRODUCTS, LLC
3990 US 311 Hwy N PG Box 160
Pine Hall, NC 27042
Phone: [phone]
Fax: [phone]
This letter is to inform you that Mr. Masanobu Aoki is no longer the CEO of
KobeWieland Copper Products, LLC.
Mr. Steffen Sigloch is the new CEO.
His home address is as follows: Mr. Steffen Sigloch
5102 McMurray Circle
Greensboro, NC 27410
[phone] (Mobile)
Also Mr, Doug Fouts will be resigning his position as Administration Manager effective
4-7-05.
I will be responsible for all environmental affairs here at KWCP effective 4-10-05.
Please list me as the Technical Contact or Responsible Person on our Permit.
if you have any questions please feel free to call me at (336) 427-661 1 x 2231.
Sincerely
' To f R. Sprin e
Environme I Specialist
Q2c�0odF= D5
APR 0 4 2005
DENR - WATER Q(1AL"
WETLANDSAND STORMWATER BRANCH
APR 0 4 f;
osA N sro Ruw,r ,.
%cy

\NAMichael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
0 Division of Water Quality
August 23, 2002
DOUG FOUTS
KOBE COPPER PRODUCTS INCORPORATED
PO BOX 160
PINE HALL, NC 27042
Subject: NPDES Stormwater Permit Renewal
KOBE COPPER PRODUCTS INCORPORATED
COC Number NCG030124
Stokes County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG030000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued Stormwater general permit. This permit is reissued
pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, 1983.
The following information is included with your permit package:
* A new Certificate of Coverage
* A copy of General Stormwater Permit NCG030000
* A copy of the Analytical Monitoring Form (DMR)
* A copy of a Technical Bulletin for the general permit
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater
and General Permits Unit at [phone], ext. 548
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater & General Permits Unit Files
Winston-Salem Regional Office
eAn
NCDENR
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1-800-623-7748

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE No. NCG030124
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended.
KOBE COPPER PRODUCTS INC
is hereby authorized to discharge stormwater from a facility located at
KOBE COPPER PRODUCTS INCORPORATED
3990 US 311 HIGHWAY NORTH
PINE HALL
STOKES COUNTY
to receiving waters designated as a UT to the Dan River. a class WS-IV stream, in the Roanoke Diver Basin in
accordance with the effluent limitations, monitoring requirements. and other conditions set forth in Parts 1. 11. 11I,
IV, V, and VI of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective September 1, 2002.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day August 23. 2002.
for Alan W. Klimek, P.E., Director
Division of Water Quality
By ,Authority of the Environmental Management Commission

Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
W A r�9p�
cis
BILL MCCLAIN GEN
December 27, 2001
KOBE COPPER PRODUCTS INCORPORATED
PO BOX 160
PINE HALL. NC 27042
Dear Permiltee:
Gregory J. Thorpe, Ph.D.
Acting Director
Division of Water Quality
Subject: NPDES Stormwater Permit Renewal
KOBE COPPER PRODUCTS INCORPORATED
COC Number NCG030124
Stokes County
Your facility is currently covered for stormwater discharge under General Permit NCG030000. This permit expires
on August 31, 2002. The Division staff is currently in the process of rewriting this permit and is scheduled to have
the permit reissued by late summer of 2002. Once the permit is reissued, your facility would be eligible for
continued coverage under.the reissued permit.
In order to assure your continued coverage under the general permit, you must apply to the Division of Water
Quality (DWQ) for renewal of your permit coverage. To make this renewal process easier, we are informing you in
advance that your permit will he expiring. Enclosed you will rind a General Permit Coverage Renewal
Application Form. The application must he completed and returned by March 4, 2002 in order to assure continued
coverage under the general permit.
Failure to request renewal within this time period may result in a civil assessment of at least $250.00. Larger
penalties may be assessed depending on the delinquency of the request. Discharge of stormmwater from your facility
without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and
could result in assessments of civil penalties of up to $10.000 per day.
Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial
facilities in any of the I I categories of "storm water discharges associated with industrial activity," (except
construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facilty industrial
materials and operations are not exposed to stormwater, you can apply for the no exposure exclusion. For additional
information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General
Permits Unit Web Site at http://112o,enr,stale,nc.us/sti/storiiiwater.litml
If the subject stormwater discharge to waters of the state has been terminated, please complete the enclosed
Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the
rescission process has been completed.
If you have any questions regarding the permit renewal procedures please contact Corey Basinger of the
Winston-Salem Regional Office at 336-771-4600 or Bill Mills of the Central Office Stormwater Unit at (919)
7 33-5083, ext. 548y
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Winston-Salem Regional Office
®XWI
La
NCDENR
N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 [phone] Customer Service
1-800-623-7748

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
October 1, 1997
KATSUMI YOKOCHI
KOBE COPPER PRODUCTS INC
PO BOX 160
PINE HALL, NC 27042
ffl:5VA
IT 4 � !
Subject: Reissued Stormwater General Permit for Certificate of Coverage No. NCG030124
Stokes County
Dear Permittee:
In response to your renewal application for continued coverage under the subject permit, the Division
of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit
is reissued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency
dated December 6, 1983-
The following information is included with your permit package:
m A copy of the stormwater general permit.
■ A Stormwater Pollution Prevention Plan Certification Form. This form certifies that you have
developed and implemented the Stormwater Pollution Prevention Plan (SPPP) required in your
permit. This form must be completed and returned to the Division within 30 days of receipt of
this letter. DO NOT send the SPPP with the sinned form.
■ Five copies of Analytical Monitoring forms.
a Five copies of Qualitative Monitoring forms.
■ A copy of a Technical Bulletin on the stormwater program with outlines program components
and addresses frequently asked questions.
■ A corrected Certificate of Coverage if you indicated a name or address change on the Renewal
Form returned to the Division.
Your certificate of coverage is not transferable except after notice to DWQ. The Division of Water
Quality may require modification or revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by
DWQ or permits required by the Division of Land Resources, Division of Air Quality, Coastal Area
Management Act or any other Federal or Local governmental permits that may be required.
If you have any questions concerning this permit or other attached documents, please contact the
Stormwater Group at telephone number [phone]
Sincerely,
for . Preston Howard, Jr., P. E.
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG030000
CERTIFICATE OF COVERAGE NO. NCG030124
STORMWATER DISCHARGES
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Conunission, and
the Federal Water Pollution Control Act, as amended,
KOBE COPPER PRODUCTS INC
is herby authorized to discharge stormwater from a facility located at:
US HWY 311
PINE HALL, NC
STOKES COUNTY
to receiving waters designated as UT To Dan River in the ROANOKE River Basin
in accordance with the effluent limitations, monitoring requirements and other conditions set forth in Parts I,
11, II1 and IV of General Permit No. NCG030000 as attached.
This Certificate of Coverage shall become effective September 15, 1997
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day October 1,1997
for A. Preston Howard, Jr., F.E., Director
Division of Water Quality
By Authorization of the Environmental Management Commission

State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North SalisNiry Street • Raleigh, North Carolina 27604
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
April 30, 1993
K. Uehara
Kobe Copper Products, Inc.
P O Box 160
Pine Hall, NC 27042
A. Preston Howard, Jr., P. E.
Director
Subject: General Permit No. NCG030000
Kobe Copper Products, Inc.
COC NCG030124
Stokes County
Dear Mr. Uehara:
In accordance with your application for discharge permit received on October 5, 1992, we are
forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general
permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, this certificate of coverage shall be final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to the Division
of Environmental Management. The Division of Environmental Management may require modification or
revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required by the
Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Mr. Steve Ulmer at telephone number 919n33-
5083.
cc:
Sincerely,
Original Signed BY
r.o n H. Sullins
A. eston Howard, Jr., P.E.
Winston-Salem Regional Office
Pollution Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
':_ : ►� � I IIII
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION ,SYSTEM
In compliance .with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Kobe Copper Products, Incorporated
is hereby authorized to discharge stormwater from a facility located at
Kobe Copper Products, Incorporated
US Hwy 311 North
Pine Hall
Stokes County
to receiving waters designated as an unnamed tributary to the Dan River in the Roanoke River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, I1I
and IV of General Permit No. NCG030000 as attached.
This certificate of coverage shall become effective April 30, 1993.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 30, 1993,
Original Signed By
Coleen H. Sullins
A. Preston Howard, Jr., P.E., Director
Division of Environmental Management
By Authority of the Environmental Management Commission

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P.O. BOX 160
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PINE HALL, NC 27042
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INDIVIDUAL NPDES WASTEWATER DISCHARGE PERMIT PRE -INSPECTION CHECKLIST
Ail inform a tion1d ocu men tation listed below must be available to the DWQ inspector at the scheduled inspection.
1
Discharge Monitoring Reports
Dates:
T I7
Throlsgh:
L±�4 lor-7 Fe
2
Lab Data, field and non -field
Dates:.
Through:
3
Chain of Custody Forms
Dates:
Through:
4
Copies of current field lab certifications and lab certification
5
If outside lab is used to conduct non -field parameters, lab's name and certification number.
6
Complete copy of the NPDES permit
7
Status of SOC or moratorium issuance and ongoing related issues if applicable)
8
ORC and BORC current certifications
9
Wastewater annual report if applicable)
10
Daily Operator's Log/ORC Visitation Log
11
Plant operations/maintenance to
12
Process control data, which includes field parameters tested and equipment calibrations
13
Flow meter calibration records 0, gL
14
Flow Charts " I
15
Influent and effluent samplers
16
Generator inspection and test run records (may ask to run generator under load)
17
Spill response plan with current emergency contacts
"18
Sludge/residuals hauling records --Ara % v"4_f
19
Visual inspection of plant and treatment units/ D, I 4w:V
20
Stream must be accessible for inspection at discharge point
Call
with Questions:
Ron Boone
NC Department of Environment and Natural Resources
Division of Water Quality
Winston-Salem Regional Office
,[phone]
I Fax: [phone]
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Year
Month
Date
Time of Sam le
Sample Location
pH
pH Maximum
pH Minimum
Total Lead
Lead Benchmark
DMR RF
DMR Duration, hrs
NOAA RF
2008
12
10
1158
002
6.01
9.00
6.00
0.144
0.033
0.23
13.0
0, o l
2009
1
27
855
002
5.32
9.00
6.00
0.286
0.033
0.18
16.0
0
2009
2
27
1318
002
4.91
9.00
6.00
0.069
0.033
0.10
4.0
0
2009
3
25
1335
002
6.841
9.00
6.00
0213
0.033
0.10
6.0
0
2009
4
20
805
002
6.99
9.00
6.00
0.065
0,033
0.21
7.0
1
2009
5
15
1733
002
6.48
9.00
6.00
0.530
0.033
0.101
1.0
2009
6
4
1721
002
5.94
9.00
6.00
0.390
0.033
0.10
9.0
�.e7
2009
7
30
1940
002
5.73
9.00
6.00
0.482
0.033
0.30
2.0
0•35'
2009
7
301
1955
TD
6.84
9.00
6.00
0.038
0.033
0.30
2.0
0. 3
2009
8
28
1305
002
6.56
9.00
6.00
0.085
0.033
0.30
- 14.00
2009
9
17
921
002
615
9.00
6.00
0.102
0.033
1.09
14.0
1,4�-
2009
9
17
932
LAMH
5,92
9.00
6.00
0.104
0.033
1.09
14.0
1, ?�
2009
10
24
950
002
6.35
9.00
6.00
0.116
0.033
0.19
5.0
0.v5
2009
10
24
1021
LAMH
6.40
9.00
6.00
0.182
0.033
0.19
5.0
0,0S
2009
11
101
1228
002
5.601
9.00
6.00
0.299
0.033
0.39
14.0
2009
11
10
1237
LAMH
6.00
9.00
6.00
0.160
0.033
0.39
14.0
p
2009
12
13
950
002
6.75
9.00
6.00
0.037
0.033
0.80
13.0
0-7
2009,
12
13
1003
LAMH
6.96
9.00
6.00
0.039
0.033
0.80
13.0
0.7
2010
1
20
1700
002
6.88
9.00
6.00
<0.005
0-033
0.12
11.0
p
2010
2
15
1140
002
4.97
9.00
6.00
0.553
0-033
0.10
5.0
0
2010
3
22
535
002
7.30
9.00
6.00
0.056
0-033
0.10
1.0
2010
4
21
815
002
5.41
9.00
6,00
0.119
0.033
0.10
1.0
6.
2010
5
22
1245
002
5.20
9.00
600
0,192
0-033
0.17
9.00
6.00
0.033
9.00
6.00
0.033
9.00
6.00
0.033
9.00
6.00
0.033
9.00
6.00
0.033
9.00
6.00
0.033
9.00
6.00
0.033
9.00
6.00
0.033
9.00
6.00
0.033
9.00
6.00
0.033
9.00
6.00
0.033
9.00
6.00
0.033
9.00
6-00
0.033
9.00
6.00
0.033
9.00
6.00
0.033

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1.
WASTEWATER SYSTEM
PERFORMANCE ANNUAL REPORT
2008
General Information
Facility Name: Kobe Wieland Copper Products, LLC
Responsible Entity: Kobe Wieland Copper Products, LLC
Contact Person: Tony Sprinkle
Applicable Permit(s): NPDES Permit No. NCO035173
Description of Collection System or Process:
The WWTP is a package plant that consists of a bar screen, aeration basin, clarifier,
chlorinator, dechlorinator, and an aerobic digester. The WWTP receives domestic
wastewater from the manufacturing facility and both wastewater and stormwater are
discharged to the Dan River which is currently classified as Class WS-1V (water
supply) waters in the Roanoke River basin.
II. Performance
Summary of System Performance for Calendar Year 2008:
January 2008: NonCompliant with effluent permit limitations (fecal coliform✓
540 max)
February 2008:
Compliant with effluent permit limitations'
March 2008:
Compliant with effluent permit limitations [r/c)
April 2008:
Compliant with effluent permit limitations,/
May 2008:
Compliant with effluent permit limitations
June 2008:
Compliant with effluent permit limitations'
July 2008:
Compliant with effluent permit limitations (74e)
August 2008:
Noncompliant with effluent permit limitations (fecal coliform✓
620 max)
September 2008:
Compliant with effluent permit limitations (7-94)
October 2008:
Compliant with effluent permit limitations
November 2008:
Compliant with effluent permit limitations '
December 2008:
Compliant with effluent permit limitations'