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HomeMy WebLinkAboutNCG030075_COMPLETE FILE - HISTORICAL_20150422ff NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor April 22, 2015 BorgWarner Turbo Systems ATTN.- Mr. Jack Martindale PO Box 15075 Asheville, North Carolina 28813 Donald R. van der Vaart Secretary SUBJECT: NPDES Stormwater Permit: Request for Regulatory Relief and Representative Outfall Status BorgWarner Turbo Systems General Permit No- NCG030000-1 COC No: NCG030075 Buncombe County Dear Mr. Martindale: In response to your request for regulatory relief, NCDENR-Land Quality Section staff conducted a site inspection on February 25, 2015. The primary goal of this inspection was to evaluate compliance with the conditions of the NCG030000 General Permit, to discuss any actions that have been or could be taken to identify and limit potential sources of zinc and copper related to process operations, and to discuss potential for representative outfall status on one or more outfalls. At the time of this inspection the facility was found to be in compliance with permit NCG030075 and no illicit discharges were discovered. Monthly monitoring was triggered by exceedances of the zinc and copper benchmarks in Storm Drain Outfalls OF-1, OF-2, OF-3, OF-4 and OF-7 at your facility. Please keep in mind that benchmark exceedances are NOT limit violations or violations of permit conditions; however, you are obligated to follow the tiered response actions outlined in your permit. BorgWarner Turbo Systems has been following the tiered response actions and therefore is in compliance with the permit. As part of tiered response, BorgWarner Turbo Systems initiated housekeeping actions to reduce the zinc and copper levels, as documented in the 'Evaluation of Stormwater Activities Related to Tiered Response' dated March 26, 2015. Based on these actions and no finding of significant sources of zinc or copper, we are granting regulatory relief in the form of a collapsed Tier 2 — Tier 3 response. Upon receipt of this letter, BorgWarner Turbo Systems may resume the permit specified semi-annual analytical monitoring for the remainder of the current permit term. Your current permit is set to expire on October 31, 2017. This decision only applies to the zinc and copper Division of Energy, Mineral, and Land Resources -- Land Quality Section Asheville Regional Office, 2090 US Highway 70, Swannanoa, North Carolina, 28778-8211 Telephone 828-296-4500 Fax 828-299-7043 One htt .//ortal.ncdenr or /webtlrtland ualit No hCarolina An Equal Opportunity I Affirmative Action Employer Naturally Mr. Jack Martindale April 22, 2015 Page 2 of 2 benchmarks. A benchmark exceedance of any other parameter listed in your permit will trigger tiered response actions as described in the general permit. In response to your request for Representative Outfall Status, we agree that OF-3 is representative of OF-2 and OF-3. We also note that OF-4, OF-5, OF-6 and OF-7 should be documented as outfalls in your SPPP, but you are granted relief from analytical monitoring of these outfalls because they are not related to any process areas. Therefore, analytical monitoring will only be required per your permit conditions on OF-1 and OF-3. You must notify this office in writing, within five business days, if you become aware of any significant source of zinc or copper at your facility that has the potential to be exposed to stormwater. The relief granted in this letter is contingent upon the current industrial practices at BorgWarner Turbo Systems. If industrial practices change and zinc or copper does become a significant stormwater exposure risk then this office reserves the right to withdraw this decision and reinstate the permit specified tiered response or other actions that may be warranted by the new set of circumstances. Please refer to the enclosed Compliance Inspection Report for additional comments, observations, and recommendations made during the inspection. Please retain and append this letter to your Stormwater Pollution Prevention Plan (SPPP) or permit. If you have any questions or comments concerning this letter, please contact Darlene Kucken or me at (828) 296-4500. Sincerely, Laura Herbert, PE Regional Engineer Enclosure ec: Bethany Georgoulias, RCO Matthew E. Wallace, P.E., Amec Foster Wheeler Environment and Infrastructure, Inc. (matthew.wallaceC@amecfw.com ) NCDENR mow. or,+R..or. ar [MNII mew mo r0ruJF RC]OV4CC5 Division of Water Quality / Surface Water Protection National Pollutant Discharge Elimination System REPRESENTATfVE OUTFALL STATUS (ROS) REQUEST FORM FOR AGENCY USE ONLY Date Received Year Month Dav Received APR ` i 2015 if a facility is required to sample multiple discharge locations with very similar stormwat4r "WWl& permittee may petition the Director for Representative Outfal! Status (ROS). DWQ may grant R9MMW fWh Outfall Status if stormwater discharges from a single outfall are representative of discharges from multiple outfalls. Approved ROS will reduce the number of outfalls where analytical sampling requirements apply. If Representative Outfal! Status is granted, ALL out falls are still subject to the qualitative monitoring requirements of the facility's permit —unless otherwise allowed by the permit (such as NCG020000) and DWQ approval. The approval letter from DWQ must be kept on site with the facility's Stormwa ter Pollution Prevention Plan, the facility must notify DWQ in writing if any changes affect representative status. For questions, please contact the DWQ Regional Office for your area (see page 3). (Please print or type) 1) Enter the permit number to which this ROS request applies: Individual Permit (or) Certificate of Coverage N I C I S I I I J I N C G 0 3 0 0 7 5 2) Facility Information: Owner/Facility Name BorgWarner Turbo Systems Facility Contact Mr. Jack Martindale Street Address 1849 Brevard Road Post Office Box 15075 Asheville NC 28813 City Arden State NC ZIP Code 28704 County Buncombe E-mail Address imartindale@borpwarner.com Telephone No. 828-654-2579 Fax: 828-684-4126 3) List the representative outfalls) information (attach additional sheets if necessary): outfalls) 3 is representative of Outfall(s) 2 Outfalls' drainage areas have the same or similar activities? Outfalls' drainage areas contain the same or similar materials? Outfalls have similar monitoring results? Outfall(s) is representative of Outfall(s) Outfalls' drainage areas have the same or similar activities? Outfalls' drainage areas contain the same or similar materials? Outfalls have similar monitoring results? Outfall(s) is representative of Outfall(s) Outfalls' drainage areas have the same or similar activities? Outfalls' drainage areas contain the same or similar materials? Outfalls have similar monitoring results? ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ No data* ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ No data* ❑ Yes ❑ No ❑ Yes ❑ No ❑ Yes ❑ No ❑ No data* *Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. Page 1 of 4 SWU-ROS-2009 Last revised 1213012009 Representative Outfall 5L.2(US Request 4) Detailed explanation about why the outfalls above should be granted Representative Status: (Or, attach a letter or narrative to discuss this information.) For example, describe how activities and/or materials are similar. The drainage areas for Outfalls 2 and 3 both contain loading docks/materials delivery and storage areas and contain similar materials storage such as petroleum products (diesel, oils, etc.). Based on higher laboratory analyses results for zinc and copper, with other parameters generally similar and consistent, Outfall 3 was selected as the -representative outfall. T The drainage area for Outfall 1 contains generally vehicle parking and access areas, warehouse storage, receiving docks and the petroleum aboveground storage tank area adjacent to the technical lab building. Recent laboratory analysis of stormwater samples collected in drainage area 1 indicate the highest concentrations of zinc are apparently resulting from a small area of metal roof at the northeastern portion of the technical_ lab building. Other parameters are generally similar and consistent. Based on the above items, Outfail 1 was selected as a `standalone' outfall with characteristics different than the other outfalls involving industrial activities (primarily attributed to the small area of metal roof runoff). T Outfalls 4, 5, 6, and 7 are vehicle access and parking areas and are not associated with industrial process activities. Outfall 4 is the "shipping" loading dock and not associated with industrial processes. Outfall 7 also receives runoff from off -site sources. We recommend these outfalls should be excluded from the industrial stormwater sampling program. Semi-annual/monthly sampling and laboratory analyses for the above groups of outfalls are attached. 5) Certification: North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the (Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request Representative Outfall Status for my NPDES Permit. I understand that ALL outfalls are still subject to the qualitative monitoring requirements of the permit, unless otherwise allowed by the permit and regional office approval. I must notify DWQ in writing if any changes to the facility or its operations take place after ROS is granted that may affect this status. If ROS no longer applies, I understand I must resume monitoring of all outfalls as specified in my NPDES permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Title: of Applicant) Z7`C� (Date Signed) Please note: This application for Representative Outfall Status is subject to approval by the NCDENR Regional Office. The Regional Office may inspect your facility for compliance with the conditions of the permit prior to that approval. Final Checklist for ROS Request Page 2 of 4 SWU-ROS-2009 Last revised 12/30/2009 Representative Outfall S..tus Request This application should include the following items: o This completed form. ❑ Letter or narrative elaborating on the reasons why specified outfalls should be granted representative status, unless all information can be included in Question 4. 13 Two (2) copies of a site map of the facility with the location of all outfalls clearly marked, including the drainage areas, industrial activities, and raw materials/finished products within each drainage area. Li Summary of results from monitoring conducted at the outfalls listed in Question 3. 11 Any other supporting documentation. Mail the entire package to: NC DENR Division of Water Quality Surface Water Protection Section at the appropriate Regional Office (See map and addresses below) Notes The submission of this document does not guarantee Representative Outfall Status (ROS) will be granted as requested. Analytical monitoring as per your current permit must be continued, at all outfalls, until written approval of this request is granted by DWQ. Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. For questions, please contact the D WQ Regional Office for your area. Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 296-4500 FAX (828) 299-7043 Fayetteville Regional Office Systel Building, 225 Green St., Suite 714 Fayetteville, NC 28301-5094 Phone (910) 433-3300 FAX 910/ 486-0707 Mooresville Regional Office 610 East Center Ave. Mooresville, NC 28115 Phone (704) 663-1699 FAX (704) 663-6040 Raleigh Regional Office 1628 Mail Service Center Raleigh, NC 27699-1628 Phone (919) 791-4200 FAX (919) 571-4718 Washington Regional Office 943 Washington Square Mall Washington, NC 27889 Phone (252) 946-6481 FAX (252) 975-3716 Page 3 of 4 5WU-ROS-2009 Last revised 12/30/2009 Representative Outfall SLtuS Request Wilmington Regional Office 127 Cardinal Drive Extension Wilmington, NC 28405 Phone (910) 796-7215 FAX (910) 350-2004 Winston-Salem Regional Office 585 Waughtown Street Winston-Salem, NC 27107 Phone (336) 771-5000 Water Quality Main FAX (336) 771-4630 Central Office 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 807-6300 FAX (919) 807-6494 Page 4 of 4 SWU-ROS-2009 Last revised 12/30/2009 March 26, 2015 Mr. Jack Martindale BorgWarner Turbo Systems Post Office Box 15075 Asheville, North Carolina 28813 Received APR 0 1 2015 Land Quality Section Asheville AY� amec foster wheeler Subject: Evaluation of Stormwater Activities Related to Tiered Response BorgWarner Turbo Systems Arden, North Carolina Amec Foster Wheeler Project 6252-15-0184 Dear Mr. Martindale: Amec Foster Wheeler Environment R Infrastructure, Inc. (Amec Foster Wheeler) is pleased to submit this evaluation of stormwater activities related to a tiered response for the BorgWarner Turbo Systems (Borg Warner) facility located on Brevard Road in Arden, North Carolina. This tiered response was performed to comply with requirements contained in the General Permit for Stormwater Discharge (Permit NCG030000 effective November 1, 2012, and expiring October 31, 2017) issued by the North Carolina Department of Environment and Natural Resources (NCDENR). BorgWarner's certificate of coverage under this permit is NCG030075. Background Information (Seven-stormwater�outfa`lls)are located at the site, as shown on the attached Figure 1. A Tie r_Two=response:�Fias=been implemented=at- ouffalls-zQF _1 2,=3 E0E-;4 ancf_O17_.-r_7�7_ due to the detections of21hb and.Copp re above the NCDENR benchmark values. In April and July of 2014, during monthly stormwater sampling activities, additional `investigation' sampling activities were also performed. In 2014 and early 2015, stormwater management inspections, continued operational controls, and corrective measures were performed, evaluated, and implemented. In late 2014 and early 2015, a Tier Three response was implemented which consisted of contacting NCDENR regional office stormwater personnel with a request to review the stormwater activities completed at the facility. On February 25, 2015, BorgWarner, Amec Foster Wheeler, and NCDENR personnel met at Correspondence: Amec Faster Wheeler Environment & Infrastructure, Inc. 1308 Patton Avenue Asheville, North Carolina 28806 Tel 828.252.8130 BorgWamer Turbo Systems — Evaluation of Stormwater Activities Amec Foster Wheeler Project 6252-15-0184 March 26, 2015 the site for a stormwater inspection. This letter report summarizes the stormwater sampling activities, inspection results, and corrective actions taken to comply with the requirements of the General Permit. Stormwater Sampling `Investigation' Activities r In April 2014, stormwater samples were collected from the five outfalls, as well as from 4 select sub -drainage basins associated with outfalls OF-1, OF-2, and OF-4, The sub- drainage basin samples included stormwater at the effluents of drop inlets/catch basins t associated with OF-1 (OF-1-A, OF-1-B, OF-1-C Inlets) and OF-4 (OF-4-D Inlet) and a roof i drain from the North American Lab building associated with OF-2 (OF-2-E Roof). Zinc was detected at concentrations that exceeded the NCDENR benchmark value in each of the additional sub -drainage basin stormwater samples. Concentrations of copper were detected above the benchmark value in three of the sub -drainage basin stormwater samples. Analytical results of the sub -drainage basin stormwater samples collected from drop inlets, catch basins, and a roof drain are presented in Table 1 below. Table 1. stormwater Benchmarks and Monitoring Results for April 2014 Sub - Drainage Basin Sampling Locations Associated with Outfalls OF-1, OF-2, and OF-4 Sub -Drainage Basin Sample Copper Concentration in mg/L Zinc Concentration in mg/L Benchmark 3 0.007 0.067 OF-1-A Inlet 10 016-- Co. 99�.. OF-1-B Inlet 0.0054 0 P OF-1-C Inlet 0:018'. to II OF-2-E Roof 0.0028 L0::1.2 OF-4-D Inlet 10:021= ,Dc095 mg/L = milligrams per liter Bold results indicate results above respective benchmark Prepared by: ELF 4125114 Checked by. MEW 4/28/14 The results of the April 2014 investigative sampling indicated a potential source of zinc in the area of drop inlet OF-1-A. The zinc concentration in the sample collected from outfall OF-1 in April 2014 was 0.440 milligrams per liter (mg/Q. 2 BorgWamer Turbo Systems — Evaluation of Stormwater Activities March 26, 2015 Amec Foster Wheeler Project 6252-15-0184 Amec Foster Wheeler personnel conducted additional investigative sampling during a measureable storm event on July 24, 2014. Amec Foster Wheeler personnel performed stormwater sampling of the discharges, performed additional investigative sampling, and sampled the rainfall directly from the sky. Samples were collected from the five designated outfalls, as well as from select sub -drainage basins associated with outfall OF-1. The OF- 1 sub -drainage basin samples included surface flow into the OF-1A drop inlet/catch basin (samples "OF-1-A West" and "OF-1-A South") and discharge from a North American Lab building roof drain (sample "OF-1-A Roof'). The stormwater samples OF-1-A West and OF-1-A South collected during this event were collected prior to the stormwater entering the OF-1-A drop inlet. Era infall sample was collected directly from the sky in decontaminated stainless steel bowls in the north portion of the site (in vicinity of the facility's rain gauge). The rainfall sample was decanted to a sample container and designated "Rainfall". The sub -drainage basin and rainfall samples were submitted for analysis of zinc and copper. [approaching c was detected at a concentration that exceeded the NCDENR benchmark value in the -drainage basin stormwater sample OF-1-A roof. The concentration of zinc in the OF- F- 1 roof sample was 0.680 mglL, which exceeds the reported concentration of zinc in OF- f 0.130 mg/L for this sampling event. Concentrations of zinc were not detected above benchmark value in the other two OF-1-A sub -drainage basin stormwater samples. was detected at a concentration of 0.065 mg/L in the rainfall sample, which is but below the NCDENR benchmark value of 0.067 mg/L. {. Concentrations of copper were not detected above the benchmark value in the three OF- 1 -A sub -drainage basin stormwater samples. The concentration of copper detected in the rainfall sample was greater than or similar to the concentrations of copper detected in the sub -drainage basin samples. Analytical results of the sub -drainage basin and rainfall stormwater samples from July 2014 are presented in Table 2 below. 3 BorgWamer Turbo Systems -- Evaluation of Stormwater Activities Amec Foster 1M}eeler Project 6252-15-0184 March 26, 2015 Table 2: Stormwater Benchmarks and Monitoring Results for July 2014 Sub - Drainage Basin Sampling Locations Associated with Outfall OF-1 and Rainfall Sampling Results Sub -Drainage Basin Sample Copper Zinc Concentration in mg/L I Concentration in mg/L Benchmark- 1 0.007 1 0.067 1 OF-1 1 0.0025 1 0.130 1 OF-1-Asouth 1 0.0024 1 <0.050 1 f OF- 1-A west I 0.0051 ! 0.051 1 OF- 1-A roof 1 <0.002 1 0.680 1 Rainfall I 0.0045 0.065 Bold results indicate results above respective benchmark Prepared by: RMC 817114 Checked by: MEW 8/11/14 CfTe results of the July 2014 investigative sampling indicated a potential source of zinc m the northeastern portion of the roof of the North American Technical Lab in the area drop inlet OF-1-A. Amec Foster Wheeler Site Visit Observations ie,-tHiLBorgWarner-.�facility_-does -not —per-form, -primary--processing of •zinc or._..copper�3 components/materials,. does -not -perform -plating -operations -involving zinc;or copperand r- ddoes�not.'_have.-regulated- air- .discharges -_involving- zinc .or-copperBorg Warner does perform machining of ductile iron (primary material machined), steel, aluminum, nickel, brass, and other metal automotive components, and collects and transports the recyclable scrap metal off the site for processing. FZinc=and-copper=(as-brass-and-minor co p ents -of-,other metal materials) are included in the materials machined and--handledP These metals are stored and machined inside the main operations building at the facility and the scrap recyclable materials are stored under roof or in covered and/or watertight containers near the northeast corner of the main operations building. During walkovers of the northeastern portion of the property since early 2014, Amec Foster Wheeler personnel did not observe significant exposure of stormwater to materials involved in industrial processes. New wooden pallets and containers for the collection of debris/waste and recyclable materials are located near the northeast corner of the Main 4 BorgWamer Turbo Systems -- Evaluation of 5tormwaterActivities March 25, 2015 Amec Foster Wheeler Project 6252-15-0184 Operations Building at the loading dock. These bulk containers were located under roof, within a containment berm or had covers and would hold any potential rainwater that fell into the containers. Several of the containers are used for accumulation of recyclable cast iron parts, which have been washed prior to placement in the containers. Used pallets are stored in enclosed transport trailers at the loading docks, and are not exposed to stormwater. In 2014, additional roofing was constructed on the eastern portion of the North American Technical Lab. This roofing was to address a need for preventing stormwater exposure to goods and materials being temporarily stored during delivery to or from the Technical Lab through doors on the eastern side of the building. In early 2015, during the site inspection with NC©ENR personnel, construction of additional roofing in the loading dock area was underway. The additional roofing project is intended to be completed by mid-2015, and will cover the metal recycling bins, which were already under shelter, as well as extend the dock roof to the east to provide additional protection to the dock area from exposure to stormwater. Amec Foster Wheeler has also observed the area of the drop inlet designated OF-1-A located to the northeast of the North American Technical Lab: Materials were not stored outside in this sub -drainage basin which would be an obvious significant source of zinc. The northern portion of the Technical Lab building contains electrically -powered air compressors, and has a metal roof. Aboveground concrete/steel-construction petroleum storage tanks, cooling towers, and a galvanized chain link fence, are located at the northeastern corner of the Technical Lab building. The sub -drainage basin also contains asphalt -paved roadway, grassed areas, and a wooded slope. The highest concentration of zinc was detected in the sample OF-1 -A Roof during the July 2014 sampling event, which was collected from a roof drain to the North American Technical Lab metal roof - Electrical ly- powered air compressors have intake ducts in this area of the roof, but there are no air discharges at this area of the roof. BorgWamer Turbo Systems — Evaluation of Stormwater Activities March 26, 2015 Amec Foster Wheeler Project 6252-15-0184 BorrggWarner_Corrective=Action',Activities—f During the tiered response, Borg Warner personnel have performed General Permit - required inspections, have identified corrective action opportunities, and have performed corrective actions in addition to ongoing general good housekeeping. These corrective actions have included Tier One, Two, and Three response actions including: 1) reviews of stormwater drainage areas for potential zinc and copper sources stored outside, 2) process reviews for materials used inside the facility containing zinc and copper, 3) increased frequency of sweeping and housekeeping of any loose metals that may have spilled during material handling operations, 4) sampling upstream of the outfall to determine specific sources causing higher zinc or copper content, 5) ensuring roll -off bins are adequately covered to prevent rainfall contact with scrap metal, and 6) funding and installing roof to provide additional coverage of the entire scrap metal area at the loading docks. The loading dock roofing construction is currently in process. Construction of additional loading dock roofing is a significant project to prevent incidental precipitation contact with scrap metal roil -off bins and other containers. Review of Stormwater Activities Ample stormwater samples have been collected at the facility over an appropriate period of time to comply with the General Permit conditions. Since June 2013, the highest concentrations of zinc detected at the site were detected in samples collected from outfalls OF-1, OF-3 and OF-4. The concentrations of zinc in outfall OF-1 have generally been the highest and have ranged from 0.130 mg/L to 0.530 mg/L, with an average of 0.383 mg/L. Since December 2013, the highest concentrations of copper detected at the site were detected in samples collected from outfalls OF-3 and OF-4 and have ranged from 0.0074 mg/L to 0.033 mg/L. 'Background' concentrations of zinc and copper have been detected in the rain failing from the sky prior to contact with the facility at 0.065 mg/L and 0.0045 mg/L, respectively. Concentrations of zinc and copper in stormwater samples collected from representative stormwater outfalls OF-1, OF-2, OF-3, OF-4 and OF-7 from June 2013 to present are summarized in Table 3 below BorgWamer Turbo Systems _ Evaluation of Stormwater Activities March 26, 2015 Amec Foster Wheeler Project 6252-15-0184 Table 3: Historical Stormwater Monitoring Results for Outfalls OF-1, OF-2, OF-3, OF-4 and OF-7 Date Outfall Sample Copper Concentration in mg/L Zinc Concentration in mg1L Benchmark4 0.007 0.067 6/13/2013 OF-1 <0.020 0.42 12/5/2013 OF-1 0.0051 0.49 3/3/2014 OF-1 0.0085 0.29 4/14/2014 OF-1 0.0085 0.440 7/24/2014 OF-1 0.0025 0.130 2/9/2015 OF-1 <0.005 0.530 6/13/2013 OF-2 <0.020 0.098 12/5/2013 OF-2 0.0064 0.074 3/3/2014 OF-2 0.0032 0.096 4/14/2014 OF-2 0.012 0.170 7/24/2014 OF-2 0.0056 0.120 2/9/2015 OF-2 0.012 0.140 6/13/2013 OF-3 <0.020 0.25 12/5/2013 OF-3 0.010 0.23 3/3/2014 OF-3 0.018 0.26 4/1412014 OF-3 0.022 0.380 7/24/2014 OF-3 0.0074 0.140 2/9/2015 OF-3 0.021 0.260 6/13/2013 OF-4 <0.020 0.10 12/5/2013 OF-4 0.013 0.095 313/2014 OF-4 0.033 0.19 4/14/2014 OF-4 0.015 0.095 7/24/2014 OF-4 0.009 0.080 2/9/2015 OF-4 . 0.0074 0.079 6/13/2013 OF-7 <0.020 0.072 12/5/2013 OF-7 0.0045 0.091 3/3/2014 OF-7 0.012 0.089 BorgWamer Turbo Systems — Evaluation of Stormwater Activities Amec Foster Wheefer PnVect 6252-15 0f 84 March 26, 2015 Date Outfall Sample Copper Concentration in mglL Zinc Concentration in mg1L 4/14/2014 OF-7 0.010 0.071 7/24/2014 OF-7 0.0043 0.082 2/9/2015 OF-7 <0.005 0.053 Bald results indicate concentrations above respective benchmark. Prepared by: MEW 03/24/15 Checked by: 5EK 03/24/15 Analytical results of the sub -drainage basin stormwater samples are presented in Table 4. Table 4: Stormwater Monitoring Results for Sub -Drainage Basin Sampling Locations Associated with Outfalis OF-1, OF-2 and OF-4 Date Outfall Sample Copper Concentration in mg/l_ Zinc Concentration in mg1L Benchmark4 0.007 0.067 4/14/2014 OF -I -A 0.016 0.99 4/14/2014 OF-1-B 0.0054 0.37 4/14/2014 OF-1-C 0.018 0.11 7/24/2014 OF-1-A south 0.0024 <0.050 7/24/2014 OF- 1-A west 0.0051 0.051 7/24/2014 OF-1 -A roof <0.002 0,680 4/14/2014 OF-2-E roof 0.0028 0.12 4/14/2014 OF-4-D 0.021 0.095 7/24/2014 Rainfall 0.0045 0.065 Bold results indicate concentrations above respective benchmark Prepared by: RMC 09/02/14 Checked by: MEW 09/02/14 Discussion and Conclusions A review of the analytical results indicates background concentrations of zinc and copper exist in the rainfall at the facility. The highest concentrations of zinc were identified to be associated with the OF-1-A sub - basin. Based on analysis of the OF -I -A Roof sample, as compared to other outfall OF-1 t sub -basin samples, the metal roof covering the northern portion of the North American ' Technical Lab (or gutters/downspouts) is a potential source of zinc. ; 8 BorgWamer Turbo Systems — Evaluation of Stormwater Activities March 26, 2015 Amec Foster Wheeler Project 6252-15-0184 Based on the June 8, 2010, NCDENR table Estimated NC Stormwater Metals Benchmarks Based on Proposed Dissolved Water Quality Standards (the proposed dissolved water quality standards were approved by the Environmental Management Commission in January 2015, but have yet to be ratified), the calculated revised/proposed stormwater benchmarks for Lztd 96d__copper--are--&-126. mg/L_ and.. 0.0105,mg4l_ respectiyely...Based on.these proposed values, several outfall and sub -drainage basin zinc— . concentrations previously detected are below the proposed -benchmarks.] Amec Foster Wheeler notes that the proposed aquatic life water quality standards, upon which the benchmarks are based, are developed assuming a total suspended solids (TSS) value of 10 mg/L. The allowable benchmark contained in the General Permit for Stormwater Discharge is 100 mg/L (as applicable for this site with a receiving water classification of C). Concentrations of TSS in the outfall discharge samples have historically been detected between approximately 5 mg1L and 40 mg/L with an average of approximately 18 mglL, and with a highest recent TSS concentration from the April 2014 sampling event of 64 mg/L. These higher, yet acceptable, TSS concentrations can potentially contribute to elevated total metals concentrations in relation to the benchmark value based on 10 mg/L TSS. These elevated total metals concentrations do not necessarily correlate to elevated dissolved metals concentrations, which more closely represent the fraction of a total metal which is toxic to aquatic life and from which the benchmarks values are derived, but may indicate elevated concentrations of bound metals occurring in soil particles. In the future, the dissolved metals concentrations as they relate to stormwater discharges, will be used as appropriate for comparison to developed benchmarks. The BorgWarner facility does not perform primary processing of zinc or copper components/materials, does not perform plating operations involving zinc or copper, and does not have regulated air discharges involving zinc or copper. BorgWarner does perform machining of ductile iron (primary material machined), steel, aluminum, nickel, brass, and other metal automotive components, and collects and transports the recyclable scrap metal off the site for processing. Zinc and copper (as brass, and minor components of other metal materials) are included in the materials machined and handled. These metals are stored and machined inside the main operations building at the facility, and the E BorgWarner Turbo Systems Evaluation of Stormwater Activities March 26, 2015 Amec Foster Wheeler Project 6252-15-0184 scrap recyclable materials are stored under roof or in covered and/or watertight containers near the northeast corner of the main operations building. Based on the sampling results, evaluation and observation of the facility operations and comparison of the zinc and copper analytical results to current and proposed benchmarks, industrial processes at the facility do not appear to impact stormwater by zinc and copper exposure. The small section of metal roofing, guttering, and/or downspouts on the northern portion of the North American Technical Lab appear to be a potential source of zinc. Recommendations Amec Foster Wheeler recommends submitting this documentation of the stormwater evaluation to NCDENR for their consideration as a follow up to the recent Tier Three meeting and inspection of the facility. BorgWarner should include a reiteration of the request for regulatory relief and a reduction of the current Tier Three/Tier Two monthly monitoring frequency to a semi-annual basis for zinc and copper. Semi-annual sampling and analysis for the full suite of General Permit parameters should be performed and evaluated for the remaining duration of the permit period, and tiered responses for benchmark exceedences of other parameters will be completed, if necessary. We recommend continued monthly stormwater sampling at the facility, until a determination is provided by NCDENR for reduction of sampling to the General Permit -specified semi-annual basis. The next sampling event is proposed to include another background rainfall sample. We note that the current loading dock roof construction project, scheduled to be completed in mid-2015, might create stormwater conditions that are not representative of typical site conditions. If BorgWarner considers repairs or replacement of the roofing, guttering, or downspouts on the northern portion of the North American Technical Lab, consideration of zinc content should be provided to the materials selection. Additional sampling at OF-1 might also determine if the zinc concentrations from this relatively new construction reduce with weathering. Depending on stormwater industry -level assessment and metals minimization research, potential future stormwater management measures might be considered for addressing such sources of zinc concentrations like the metal roofing. 10 BorgWarner Turbo Systems — Evaluation of Stormwater Activities March 26, 2015 Amec Foster Wheeler Project 6252-15-0184 We appreciate the opportunity to provide water resource services on this project. If you should have any questions, or need additional information, please do not hesitate to contact us at (828) 252-8130. Sincerely, Amec Foster Wheeler Environment & Infrastructure, Inc. ! Cr vvW us n E. Kelly, L.G., P.E. Matthew E. Wallace, P.E. Senior Engineer Principal Engineer for INAWk S4 f SEKIMEW.mew with permission Attachment: Figure 1. Site Drainage Plan 11 !; yam✓ JI 1 CB.�� _ � �OP-1-C` WAREHOUSE 1f UQf�1�11 NORTH MLAB o° I CBI ECHNICA I I I.SHOP* 9 LAB OF . 1 ` C •1 CB-2! '3 ' 4 , REAR SHIPPINpf 7'� / COOLANTRDOM e AND RECEIVING. ��/ O0 1 1 � OILPROOUGiS AND HAZARDOUS r MATERIALS STORAGE MAIN f CC '•' B 8' � f L • i OPERATIONS BUILDING ;- • WASTEWATER TREATMENTS BUILDING ` bit 1 .l1 1 ffifflyo wle r l l f / OFT J C9 lw 2w 4G7 ! `'/I 0E-6-L SCALE: ,• _ 2W-C' ' i / 1 , A li / f/ 1"'i I I FeEND NOTES: SITE DRAINAGE PLAN o 1sI1 TOPOGRAPHIC SURFACE CONTOUR 1. ROOF DRAINAGE REPORTEDLY DISCHARGES THROUGH OUTFALL 3. @ 6Y52-ud120 - r. DIRECTION OF STpRMWATER 2. THE PORTION OF THE PROPERTY EASI OF CLAYTON CREEK IS WOODLAND AND FARMLAND AND IS NOT ASSOCIATED RUNOFF FLOW WITH INDUSTRIAL ACTIVITY. amBORGWARNER TURBO SYSTEMS 0�� ^--�CATCH BASIN %NTH OUTFALL 3. OF-5 IDENTIFIFD AS OF-5A PRIOR TO 2008. ASHEVILLE, NORTH CAROLINA OB-$ A. OF-7 IDENAFI€❑ AS OF-5 PRIOR TO 2008. AMECE���a,�.mamr u„n„�.,i�. o�m MEW 5. SITE DRAINS TO CLAYTON CREEK (CLASS C WATERWAY). MEIN. NL o.. ulmu eses..a m Turbo Systems 1849 Brevard Road Tel: +1 828-684-4000 Arden North Carolina 28704, USA 11 BorgWarner March 26, 2015 Ms. Darlene Kucken Environmental Specialist Division of Energy, Mineral and Land Resources — Land Quality Section NCDENR — Land Quality Section 2090 US Highway 70 Swannanoa, North Carolina 28778 RE: Update to Representative Outfall Status BorgWarner, Arden, NC Dear Darlene: Enclosed is our updated Representative Outfall Status (ROS) Request Form. Should you have questions please do not hesitate to contact my office. Regards, n k Martindale, CSP CHMM EHS Manager BorgWarner 18 Brevard Road Asheville, North Carolina 28704 828-254-2579 Received < APR ` 1 2015 Land Quality Seaton Asheville Kucken, Darlene From: Sent: To: Cc: Subject: Darlene, Thank you for you follow up. We will be in touch soon. Regards, Jack Sent from my iPhone jmartindale@borgwarner.com Monday, March 16, 2015 5:52 PM Kucken, Darlene matthew.wallace@amec.com Re: Stormwater inspection On Mar 16, 2015, at 3:56 PM, Kucken, Darlene <dariene.kucken@ncdenr.eov<mailto:dariene.kucken@ncdenr.eov>> wrote: Hi Jack and Matthew, I have received a response from the Central Office folks per my request for input on our recent discussion about your stormwater permit. Essentially, the news is good for you. Here's our comments: 1. outfalls #4, 5, 6 and 7 should be documented in your SWPPP and you should conduct visual inspections per your permit, but you are granted relief from analytical monitoring of these outfalls because they are related to parking lots and grassed areas and not to any process areas. Please understand that these four outfalls are unregulated, which is different from Representative Outfall Status. 2. As for your request for Representative Outfall Status: We are prepared to agree to continued sampling of outfall #1 and outfall #3 (as representative of outfalls #2 and #3). Therefore, only outfalls # I and #3 will require analytical monitoring. This should be documented in your SWPPP. 3. Please submit a written engineering argument for the relief from monthly Tiered sampling. This argument should address what you have already done in response to the exceedances, such as wet mopping, magnet sweeping, pre -vent filters, etc., etc. Within the engineered argument, please provide your data on the rainfall sampling you conducted. The intent of this argument is to provide documentation, which we do not currently have from you, to the file. Until we receive this engineered argument, you should continue your Tiered sampling. 4. After this office receives your engineered argument, you will receive an official letter stating the above. If you have any questions, please don't hesitate to call. Darlene Kucken - Da rIene.Ku c ken@ ncdenr. gov<maiIto: Darlene. Kucken P ncdenr, ov> North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Energy, Mineral, and Land Resources 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. P Go Green! Print this email only when necessary. Thank you for helping NCDENR be environmentally responsible. Kucken, Darlene From: Pickle, Ken Sent: Friday, March 13, 2015 3:25 PM To: Kucken, Darlene Cc: Georgoulias, Bethany; Herbert, Laura C; Bennett, Bradley Subject: RE: Borg Warner NCG030075 Follow Up Flag: Follow up Flag Status: Completed Wow, excellent, Thanks, Darlene, We would love to see the data, too. Ken From: Kucken, Darlene Sent: Friday, March 13, 2015 3:13 PM To: Pickle, Ken Cc: Georgoulias, Bethany; Herbert, Laura C; Bennett, Bradley Subject: RE: Borg Warner NCG030075 Hi Ken, et.al- Thanks for this response. I've added a few things below where I wanted to clarify. Darlene Kucken - Darlene.Kucken@ncdenr.gov North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Energy, Mineral, and Land Resources 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. AGo Green! Print this email only when necessary. Thank you for helping NCDENR be environmentally responsible. From: Pickle, Ken Sent: Friday, March 13, 2015 2:54 PM To: Kucken, Darlene Cc: Georgoulias, Bethany; Herbert, Laura C; Bennett, Bradley Subject: FW: Borg Warner NCG030075 Hi Darlene, Thanks for sending this to us last Friday and asking for comments. Bethany and I looked at this separately earlier in the week, and discussed together this morning. See our response below. Ken From: Pickle, Ken Sent: Thursday, March 12, 2015 12:45 PM To: Georgoulias, Bethany Subject: FW: Borg Warner NCG030075 1. Our thoughts with respect to the RO5 request: a. We don't have a site plan, but I pulled up the facility on Google Maps: I note that the south parking lot looks like employee -only parking. Ditto the front door parking on the west. I see the grassed areas. if these are draining to the Outfalls #4, S, 6, and 7 that you cite, we concur that they appear to be from non -industrial activity areas. The whole site looks pretty clean. One caution: Suggest you make sure that the permittee understands that these four outfalls are unregulated, which is different from Representative Outfall Status. He's getting both responses from DEMLR as a result of your CEI, and clarifying the distinction for him might be helpful in the future. Yes, we talked about this and they understand. b. Remaining outfalls #1, 2, 3: We'reok with your recommendation suggestinF, sampling for #1; and for #3 as representative of #2 and #3. Again, we don't have a site plan, but you've been there, seen the site conditions, and looked at the monitoring results. We're ok with the RO call on this. Great. 2. Here are our thoughts with respect to relief from the Tier structure requirement of monthly sampling triggered by Cu and Zn exceedances: a. Background: Clayton Creek — Class C to French Broad River — Class B. No TMDL's in the French Broad River Basin except state-wide Hg. => No special concern wrt receiving water. b. We note that AMEC is on the payroll for Borg. Darlene, you might consider requiring Borg (presumably assisted by AMEC) to submit a written engineering argument for the relief from monthly sampling. Based on the CEI perhaps it's a foregone conclusion that you will grant it. But, still, we think it's good to have documentation of the basis for our decision and to begin to build a precedent on what sorts of arguments are meaningful to us, and which ones miss the point. Good idea; they have what they need to do this. c. Such an argument by B-W should address what they have already done in response to the exceedances. I guess the wet mopping, magnet sweep, and sweeping are largely driven by cleanliness needs of the manufacturing process, not in response to stormwater pollution. Darlene, you report that they have investigated everything they can. But, what have they done in response? What action? What have they tried in order to address the exceedances? It would be good to have that in their argument for relief. You could still grant relief even if they have done nothing and if you think there's no point in further monthly sampling_ But again, here's a chance to reinforce the precedent that we want folks to try something first, rather than just run to us for administrative relief. Let's first seek an engineering solution (if one is feasible) before an administrative solution. What they have done is what 1 mentioned in my first email — they added the pre -vent filters, started magnet and wet mopping constantly, are putting in a roof over the waste containers, did a science -based assessment of 2 stormwater, etc. But I can truly see that this place is spotless. But I agree they can send us this in a report. d. Worrisome: the claim that rainwater contains Cu and Zn — it is possible perhaps. But their evidence appears to be that runoff from the galvanized roof contains these pollutants: I would be careful not to confuse the evidence by saying that 'rainfall' has these constituents, unless the rainfall was captured directly out of the sky. Collecting off of a galvanized (i.e. coated with zinc) roof at a facility that may have combustion processes or painting processes or metal finishing processes ALL WITH ROOF STACKS, does not establish that the rainfall is polluted at the levels detected: just that the roof runoff is. Darlene, you might consider if you want to coach there on over -interpreting the data they have. We are also aware of a few literature reports from highly urbanized areas that attribute some rainfall impurities to urban air pollution. But at the moment, the generalized extrapolation to a single manufacturing facility seems an unsupported stretch to us. Amec is actually doing testing of straight rainwater at several facilities by using an open container with no association with the roof, etc. They said they'd be glad to share these results and have already been talking with Bill Hunt. They did a water from the sky test at this Facility and gave me the results. He can add this to his report. e, Summary comment: we're ok with ARO moving ahead to grant relief as proposed by Darlene. Contact either of us with any follow up. Have a great weekend! Ken From: Georgoulias, Bethany Sent: Friday, March 06, 2015 8:58 AM To: Pickle, Ken Subject: FW:. Borg Warner NCG030075 FYI, re. Darlene's question on Cu/Zn Bethany Georgoidicps, E-nviron» renwl Engineer NCDENR / Division of Energy, Mineral, and Land Resources Stormwater Permitting Program 1612 Mail Service Center. Raleigh, NC 27699-1612 5 12 N. Salisbury Street, Raleigh, NC 27604 919 / 807-6372 (phone): 919 / 807-6494 (lax) Website: httpa/portal.ncdenr,nr.J iveb/lr/storrnwater E-mad correspatidence to anditorn this address rncry LFe .suhjert to the North Carolina Public Rec aryls hm, andmay ay hr disclosed t,5 ihir•d pnirtics. From: Kucken, Darlene Sent: Thursday, March 05, 2015 3:30 PM To: Georgoulias, Bethany Subject: RE: Borg Warner NCG030075 No problem! The BorgWarner folks know we are understaffed and that they will get a response so;)n. I will be in the field next Mon -Wed, returning Thur. If I had a response by next Friday Vcl be delighted. O Darlene Kucken - Darlene,Kucken@ncdenr.gov North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Energy, Mineral, and Land Resources 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. `. Go Green! Print this email only when necessary. Thank you for helping NCDENR he environmentally responsible. From: Georgoulias, Bethany Sent: Thursday, March 05, 2015 2:12 PM To: Kucken, Darlene; Herbert, Laura C Subject: RE: Borg Warner NCG030075 Hi —just a quick note. Apologies on the delay, but Mike, Ken, and I are working against a deadline to have three draft permits for power plants ready by tomorrow, when the Department sends them to notice. Ken and I will be in touch with you on this when we get through those. Thanks! Bg Belhan"v Georgoulias, F_nvironme ful f_ngineer NCDJ NR / Division of Energy, Mineral, and Land Resources Stormy+pater Permitting Program 1612 Mail Service Center. Raleigh. NC 27699-1612 512 N. Salisbury Street, Raleigh, NC 27604 919 / 807-6372 (phone): 919 / 807-6494 (fax) W ebs ite: littp://porta l.ncdenr.ori�y/web/ir/storinwater E-mail correspondence !u and from lhr.c address nrcaE• be s'ubjecr ro &,, North Carolina Public Records lair and maly he disclosed Io 111in1parrirs. From: Kucken, Darlene Sent: Tuesday, March 03, 2015 16:47 AM To: Georgoulias, Bethany; Pickle, Ken Cc: Herbert, Laura C; King, Melissa Subject: Borg Warner NCG030075 All, Melissa Icing and I conducted an inspection at the BorgWarner facility on 2/25 in response to a request for: 1. Representative Outfall Status, and 2. Relief from Tiered sampling for Zinc and Copper. I found their SWPPP in very good condition, the plant itself is spotless, and there is nothing inside or outside of the plant that I noted that seems to be impacting the Zinc and Copper levels. Matthew Wallace of amec is their engineer and he has done some very thorough investigation both inside and outside the facility. They magnet and wet mop their floors constantly every day, have filters on in -plant vents that get changed frequently, clean sweep the loading dock area, and are currently building a galvanized covered roof for the open top dumpsters which collect chips and turnings. Note that they also have a Thermal Oxidizer for on -site destruction of process coolant and mop water. In addition, Matthew is conducting an assessment of Zn and Cu levels in rainwater and he is:finding that natural rainwatef has elevated lev Zn and Gu; inciudirig the rainwater..captured, at.thisfacility;{Zmaf'.065 typical). _These levels are showing�up. in their mpniforing of rainwater straigllf.from`the roofr� With the above in mind, I'd like to recommend the following: Document in the SWPPP outlets #4, 5, 6 and 7 but not require analytical monitoring. These outlets are totally from grassed areas and parking lots and are not connected to any processing. Agree that Outfalls #2 & 3 are representative of each other and given that outfall #3 has higher values, only require analytical sampling on #3. There is a small corner of the building that has a new galvanized roof that does not have any coating material on it. They believe the new roof is the culprit and from what I gathered from the site, I would agree this is likely. Both outfall #2 & 3 drain this roof and the loading dock area. Since the levels of Zn and Cu continue to be elevated and they have investigated everything they can, I suggest we either: a. tell them to continue tiered sampling of just outfalls #1 & #3 for some period of time to see what happens to the levels as the new roof ages and the loading dock roof is installed, OR b. give them relief from tiered sampling and just have them continue normal sampling at outfalls #1 & #3 only (dropping requirements for outfalls 4,5,6 and 7 as noted above and to allow outfall #3 to be representative of both #2 and 3). My recommendation is option b. Please let me know if you have any questions and I will prepare an inspection report and letter based on your input. Thanks so much! Darlene Kucken - Darlene.Kucken@ncdenr.gov North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Energy, Mineral, and Land Resources 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. 4,-�j Go Green! Print this email only when necessary. Thank you for helping NCDENR be environmentally responsible. Turbo Systems 1848 Brevard Road Tel: +1 828-6844000 Arden North Carolina 28704. USA P BorgWarner March 13, 2015 Ms.Darlene Kucken Environmental Specialist Division of Energy, Mineral and Land Resources — Land Quality Section NCDENR — Land Quality Section 2090 US Highway 70 Swannanoa, North Carolina 28778 RE: Update to Representative Outfall Status and 2015 Stormwater Discharge Reports BorgWarner, Arden, NC Dear Darlene: Thank you again for your site visit and understanding our processes. Enclosed is our updated Representative Outfall Status (ROS) Request Form and the 2015 January "No Discharge" and February Stormwater sampling results_ Should you have questions please do not hesitate to contact my office. 44 `1_ Y-L k Martindale, CSP CHMM EHS Manager BorgWarner 18 Brevard Road Asheville, North Carolina 28704 828-28z 2579 659 Received LIAR 19 2015 Land Quality Section Asheville NCDENR Npr C pu DdwaTN OF EW"Pto NE . MID N-- RE—,,r Fs Division of Water Quality f Surface Water Protection National Pollutant Discharge Elimination System REPRESENTATIVE OUTFALL STATUS (ROS) REQUEST FORM FOR AGENCY USE ONLY Dare Received Year Mooch Day — if a facility is required to sample multiple discharge locations with very similar stormwater discharges, the permittee may petition the Director for Representative Outfall Status (ROS). DWQ may grant Representative Outfall Status if stormwater discharges from a single outfall are representative of discharges from multiple outfalls. Approved ROS will reduce the number of outfalls where analytical sampling requirements apply. If Representative Outfall Status is granted, ALL outfalls are still subject to the qualitative monitoring requirements of the facility's permit —unless otherwise allowed by the permit (such as NCG020000) and DWQ approval. The approval letter from DWQ must be kept on site with the facility's Stormwater Pollution Prevention Plan. The facility must notify DWQ in writing if any changes affect representative status. For questions, please contact the DWQ Regional Office for your area (see page 3). (Please print or type) 1) Enter the permit number to which this ROS request applies: Individual Permit (or) Certificate of Coverage N I C I S I I I N C G 0 3 0 0 7 5 2) Facility Information: Owner/Facility Name BOrgWarner Turbo Systems Facility Contact Mr. Jack Martindale Street Address 1849 Brevard Road (Post Office Box 15075, Asheville, NC 28813) City Arden State NC ZIP Code 28704 County Buncombe E-mail Address imartindale@borgwa_rner.com Telephone No. 828-654-2579 Fax: 828-684-4126 3) List the representative outfalls) information (attach additional sheets if necessary): Outfall(s) 3 is representative of Outfall(s) 2 and 4 Outfalls' drainage areas have the same or similar activities? ❑ Yes ❑ No Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No outfalls have similar monitoring results? ❑ Yes ❑ No ❑ No data* Outfall(s) is representative of Outfall(s) Outfalls' drainage areas have the same or similar activities? a Yes ❑ No Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No Outfalls have similar monitoring results? ❑ Yes ❑ No ❑ No data* Outfall(s) is representative of Outfall(s) Outfalls' drainage areas have the same or similar activities? ❑ Yes ❑ No Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No Outfalls have similar monitoring results? ❑ Yes ❑ No o No data* *Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. Page 1 of 4 SWU-ROS-2009 Last revised 1213012009 Representative Outfall St.,us Request 4) Detailed explanation about why the outfalls above should be granted Representative Status: (Or, attach a letter or narrative to discuss this information.) For example, describe how activities and/or materials are similar. The drainage areas for Outfalls 2 and 3 both contain loading docks/materials delivery and storage areas and contain similar materials storage such as petroleum products (diesel, oils, etc.). Outfall 4 contains loading docks associated with the facility operations, but no materials storage. Based on higher laboratory analyses results for zinc and copper, with other parameters generally similar and consistent, Outfall 3 was selected as the representative outfall. The drainage area for Outfall 1 contains generally vehicle parking and access areas, warehouse storage, receiving docks, and the petroleum aboveground storage tank area adjacent to the technical lab building. Recent laboratory analysis of stormwater samples collected in drainage area 1 indicate the highest concentrations of zinc are apparently resulting from a small area of metal roof at the northeastern portion of the technical lab building. Other parameters are generally similar and consistent. Based on the above items, Outfall 1 was selected as a'standalone' outfall with characteristics different than the other outfalls involving, industrial activities (primarily attributed to the small area of metal roof runoff Outfalls 5. 6, and 7 are vehicle access and parking areas and are not associated with industrial process activities. Outfall 7 also receives runoff from off -site sources. These outfalls should be excluded from the industrial stormwater sampling program. _ Semi-annual/monthly sampling and laboratory analyses for the above groups of outfalls are attached. 5) Certification: North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the (Environmental Management) Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). hereby request Representative Outfall Status for my NPDES Permit. I understand that ALL outfalls are still subject to the qualitative monitoring requirements of the permit, unless otherwise allowed by the permit and regional office approval. I must notify DWQ in writing if any changes to the facility or its operations take place after ROS is granted that may affect this status. If ROS no longer applies, I understand I must resume monitoring of all outfalls as specified in my NPDES permit. certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: Title: (Signature of Applicant) (Date Signed) Please note: This application for Representative Outfall Status is subject to approval by the NCDE'NR Regional Office. The Regional Office may inspect your facility for compliance with the conditions of the permit prior to that approval. Final Checklist for ROS Request Page 2 of 4 SWU-ROS-2009 Last revised 12/30/2009 Representative Outfall SL.._js Request This application should include the following items: ❑ This completed form. D Letter or narrative elaborating on the reasons why specified outfalls should be granted representative status, unless all information can be included in Question 4. ❑ Two (2) copies of a site reap of the facility with the location of all outfalls clearly marked, including the drainage areas, industrial activities, and raw materials/finished products within each drainage area. ❑ Summary of results from monitoring conducted at the outfalls listed in Question 3. ❑ Any other supporting documentation. Mail the entire package to: NC DENR Division of Water Quality Surface Water Protection Section at the appropriate Regional Office (See map and addresses below) Notes The submission of this document does not guarantee Representative Outfall Status (ROS) will be granted as requested. Analytical monitoring as per your current permit must be continued, at all outfalls, until written approval of this request is granted by DWQ. Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. For questions, please contact the DWQ Regional Office for your area. Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Phone (828) 296-4500 FAX (828) 299-7043 Fayetteville Regional Office Systel Building, 225 Green St., Suite 714 Fayetteville, NC 28301-5094 Phone (910) 433-3300 FAX 910/ 486-0707 Mooresville Regional Office 610 East Center Ave_ Mooresville, NC 28115 Phone (704) 663-1699 FAX (704) 663-6040 Raleigh Regional Office 1628 Mail Service Center Raleigh, NC 27699-1628 Phone (919) 791-4200 FAX (919) 571-4718 Washington Regional Office 943 Washington Square Mall Washington, NC 27889 Phone (252) 946-6481 FAX (252) 975-3716 Wilmington Regional Office 127 Cardinal Drive Extension Wilmington, NC 28405 Phone (910) 796-7215 FAX (910) 350-2004 Page 3 of 4 SVVU-ROS-2009 Last revised 12/30/2009 Representative Outfall Sx.,,us Request Winston-Salem Regional Office Central Office 585 Waughtown Street 1617 Mail Service Center Winston-Salem, NC 27107 Raleigh, NC 27699-1617 Phone (336) 771-5000 Water Quality Main FAX (336) 771-4530 Phone (919) 807-6300 FAX (919) 807-6494 Page 4 of 4 SWU-ROS-2009 Last revised 12/30/2009 OUTFALL - DRAINAGE AREA INFORMATION BORGWARNER TURBO SYSTEMS ARDEN, NORTH CAROLINA OUTFALL- INDUSTRIAL ACTIVITIES IN POTENTIAL POLLUTANTS DRAINAGE DRAINAGE AREA AREA NO. I Warehousing, of goods, small scale Miscellaneous petroleum products including research and development of goods, diesel, gasoline, oil, and grease; suspended vehicle access, cooling tower for solids; automotive products; metals; cooling HVAC of building, rooftop drainage tower additives. 2 Small scale research and development Miscellaneous petroleum products including of goods, vehicle access, rooliop diesel, gasoline, oil, and grease; suspended drainage solids; automotive products; metals. 3 Assembly of goods inside building, oil Miscellaneous petroleum products including products storage, loading docks, diesel, gasoline, oil, and grease; suspended vehicle access, materials and container solids; automotive products; metals. storage, rooftop drainage 4 Loading docks, wastewater treatment Oil and grease; wastewater treatment plant and incinerator, vehicle access chemicals such as defoamers, acids, sodas, rust inhibitors, and corrosion preventers; metals. 5 Vehicle access and parking. No Miscellaneous petroleum products including industrial activities in drainage area. diesel, gasoline, oil, and grease; suspended solids; automotive products. 6 Vehicle access and parking. No Miscellaneous petroleum products including industrial activities in drainage area. diesel, gasoline, oil, and grease; suspended solids; automotive products. 7 Vehicle access and parking; outfall Miscellaneous petroleum products including includes stormwater from off -site diesel, gasoline, oil, and grease; suspended areas (apartments and school). No solids; automotive products. industrial activities in drainage area. Summary of Storm"alerAnulytical Results Borg%Varner Turbo Systems Arden, North Cnro[ina Aaalyle tienchorar6 VAt ,r Ha ripe Dale 71112009 11117121M 412112010 1111512010 a11512U11 I Il2A/2011 711712012 12MV2012 6113r2013 t21512013 MY2014 01412014 7124(Zmm 219f201S Ont9dt 01 Total Suspe nde so i s mg I} 11xr 3.8 2.3 3h 4.0 ��.: I) 3.6 2u 4.2 22 IA 44 94 IOU Oil and Greaso (m L} 15 BDL III11. BDL BDL Bill, BDL BDL IIDI. 1313I. BDI. BDL BDI. 13DL BDL Lead (mg/L) 01133 BDL 11M. BDL BDI. BDI, BDh DINS BDI. 0046 BUL BDI, BDI, TIM BDL Zinc (ni 0 067 NA NA NA NA NA NA NA NA OA2 GA9 0.29 0.440 0.130 0.930 Copper (mg/L) it 007 NA NA NA NA NA NA NA NA BDI, 0.(051 0.0085 0.18184 1) M25 BDL pH (standard unit) W:lthin 601n 90 728 698 657 7u6 f,59 684 6.49 1 617 7.07 642 7.59 695 658 7,41 Ou1fa11 02 Total Suspended Solids [m } IW 2.8 2.3 is 16 2.9 48 4,0 66 32 23 11 1A 4.1 38 Oil and Grease (rn L} 15 BDL BDL BDL BDL BDL BDL HDL BDL BUI. BDL i BDL BDL BDL BDL Lead(mg/L) 0033 BDL HDL BDL HDL HDL DUI. BDL HDI. 41 4t165 BDL BDL 0.0052 BDL BDL ZincfrrWL) 0067 NA NA NA NA NA NA NA NA OA93 0A174 0.0% 6.170 6.120 U.140 Copper ini 03817 NA NA NA NA NA NA NA NA BDL 0(1 0.W32 til 0,0056 01012 pH (standard unit Within 6 itto 1) it 625 6.92 1 108 7u8 614 641 7.12 7.07 7.71 659 7.61) 682 635 7.17 Outfall 03 Total suspended Solids (m L) Iu0 3.5 2.4 4,5 20 45 14 80 96 f,4 12 II 53 3.o 36m Oil and Grease (mg L) 15 BDI. BDL BDI, BDI, BDI, BDI. BDL BDI, IIDI, BDL 13DL HDL HDL. BDL Lead (mg/L) ' u u33 BDI, BDI, BDL BILL BDI, BDI. BDI. 13DL BDL BDL BDI. III)[, HDL i1DL Zinc (mg/L) _ 0067 NA NA NA NA NA NA NA NA 0.25 0.23 0.26 16380 0.140 0,260 Copper (mg/L) It u07 NA NA NA NA NA NA NA NA IIDI, 0.010 0,018 0.022 0.0074 0.021 pH (standard unit Wi0un 6.0 to')_0 7,43 613E f,. 14 612 f49 6I% 455 647 7.34 fA8 7.71 6h6 630 689 Outfall 04 Total Suspended So lids } IW 3,9 5.8 14 64 6.2 17 NA' 45 28 4.1 12 34 DDL 7 1 Oil and Grease tm I 15 BDL 001171 BDL BDL HDL BDL NA BDL DDL BDL HDL BDL BDL BDL Lead(mglll U033 BDL BDI. BDL BDL BDL 0.I150 NA' BDL BDL BDL HDL DDL BDL BDL Zinc (mil 0067 NA NA NA NA NA NA NA NA 0110 (1 0.19 0.095 0.1M 0.079 Copper (ri 0 tit17 NA NA NA NA NA NA NA NA BDL 0913 l 0.015 %M9 (Il pH (standard unit Within 6.0 to 9.0 7,05 7.32 6.54 741 7.26 6.w NA' 636 68S 6.76 643 657 646 6.69 Ouffall 07 Total suspendedsolids (mg L Ioo II 12 17 I2 12 Li II.O 63 15 7.3 1Ul 3.6 30 11.Ir Oil and Grease (mil L 15 BDI. 11DI1 BDL BDI. BDI. RDI. HDL NA •' IIDI. BDL BDI, IIDI, BDL BDL Lead {mgft} 0031 BDI, IMI. BDL BDI. IIDL I7 DL BDI. BDL BDI. BUL BDI. IIDI, 13DL HDI, Zinc(mg/L) u0L7 NA NA NA NA NA NA NA NA OJI72 0,091 - OA89 o[771 0'en ❑,U53 Copper(rtt L) a003 NA NA NA NA NA NA NA NA HDi, 00045 0.012 4) 10 ow-13 HDL pH stan ar unt Wilhin60ia9.t1 6.87 68N 5,84 7B7 655 6.79 6415 625 1 6" 6.51 6. t, 35 f,44 (,79 Not-: I. mg11. - milligrams per liter. Z, Oil and Grease anal' part ing ting in 2013 acmrdirlg to non-pola Oil h Grcase - Total Pciri IlYdrocabons. Benchmark for OGwe oas 110i prior to 2013. 3, BDL - M- Detectiwl Limit - vw1,1%-d- d at ar abme laboraw detection limit. 4. NA - Not a,akrsd i •sample not ably 10 be collceLc& •• labwator% contain, accidentlY broken at lab} i. Bald concentrations indicate %alit outside offal general NPDES permit benchmark rangy. page 1 W I . ea NGRTH e /'! 1 MERICA . C jI I T III1 a / J a1AS� OPERATIONS; y�C BUILDING {mot v IcrEHn ,L DRAINAGE AREA 11 1 + !! C&1B h DRAINAGE AREA /2 DRAINAGE AREA /3200 DRAINAGE AREA /A`�' \ \ u loo IOG y" DRAINAGE AREA #5 sc•Le ,' = zou.r DRAINAGE AREA /6 DRAINAGE AREA 07 NOTES. SITE DRAINAGE PLAN TOPOGRAPHIC SURFACE CONTOUR 1. ROOF DRAINAGE REPORTEDLY DISCHARGES THROUGH OUTFALL 3. +aM 5f2.t3m55DIRECTION OF STORMWATER 2. THE PORTION DF THE PROPERTY EAST OF CLAYTONSOCIATE CREEK ISameo ,,,a RUNOFF FLOW WOODLAND AND FARMLAND AND 15 NOT ASSOCIATED t'= BORGWARNER TURBO SYSTEMS WITH INDUSTRIAL ACTOF-5 5 miwwm ~� CATCH BASIN MATH OUTFALI 3. OF-5 IDENTIFED AS OF -SA PRIOR TO 2008. M W� ASHEVILLE, NORTH CAROLINA Ce-B 4. OF-7 IDENTIFIED AS OF-5 PRIOR TO 200e. 5. SITE DRAINS TO CLAYTON CREEK (CLASS C WAATERWAY)..�s M'R'm " ir, r.,...ra wr ■a a.nr ,c rw l Turbo Systems IB49 Brevard Road Tel: +1 KM84-4000 ' Arden North Carolina 28704. U: H BorcjlNarner March 13, 2015 Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, NC 27699-1617 RE: January "No Discharge" and February Stormwater Discharge Report BorgWarner, Arden, NC Dear DWQ: Enclosed is our updated Representative Outfall Status (ROS) Request Form and I am also including the January "No Discharge" and February Stormwater sampling results. Should you have questions please do not hesitate to contact my office_ Regards, ck Martindale, CSP CHMM EHS Manager BorgWarner 18 Brevard Road Asheville, North Carolina 28704 828-254-2579 Received MAR 19 2015 Land Quality Section Asheville amec4O March 11, 2015 Mr. Jack Martindale BorgWarner Turbo Systems Post Office Box 15075 Asheville, North Carolina 28813 Subject: Report of Stormwater'No Discharge' for January 2015 BorgWarner Turbo Systems Arden, North Carolina Amec Foster Wheeler Project: 6252-14-0120 Dear Mr. Martindale: Amec Foster Wheeler Environment & infrastructure, Inc. (Amec Foster Wheeler) is pleased to submit this letter report of stormwater 'no discharge' for January 2015 for the BorgWarner Turbo Systems facility located on Brevard Road in Arden, North Carolina. This documentation was performed to comply with requirements contained in the General Permit for Stormwater Discharge (Permit NCG030000 effective November 1, 2012, and expiring October 31, 2017) issued by the North Carolina Department of Environment and Natural Resources (NCDENR). BorgWarner's certificate of coverage under this permit is NCG030075. Seven stormwater outfalls are located at the site, as shown on the attached Figure 1. A Tier Two response has been implemented at outfalls OF-1, OF-2, OF-3, OF-4 and OF-7 at the facility due to the detection of zinc and Copper above NCDENR benchmark values for two consecutive sampling events. The Tier Two response requires monthly monitoring for all parameters at each outfall where benchmark values for any monitored constituent have been exceeded for two consecutive monitoring periods. Amec Foster Wheeler monitored weather conditions and rainfall events in January 2015, but a measureable storm event with adequate rainfall and discharge from the outfalls did not occur during daylight hours, during periods where there was no measureable rainfall for the preceding 72 hours, or was safe enough (severe weather conditions) to collect correspondence: Amec Foster wheeler Environment & Infrastructure, Inc. 1308 Patton Avenue Asheville, North Carolina 28806 Tel 828.252.8130 Fax 828.251.9690 f BorgWarner Turbo Systems - Stormwater `No Dischargo' for January 2015 March 11, 2015 Amec Foster Wheeler Project 6252-14-0120 discharge samples. We have attached a Stormwater Discharge Outfall Monitoring Report indicating 'no discharge' conditions as referenced in the Generaf Permit. 13orgWarner continues to comply with the requirements of their Certificate of Coverage under the General Permit, as has been the case since the beginning of the permit coverage. Amec Foster Wheeler will continue to monitor rainfall conditions and plans to continue appropriate sampling when possible. Amec Foster Wheeler recommends submitting this documentation of the Tier Two response, along with the attached Stormwater Discharge Outfall Monitoring Report indicating 'no discharge' conditions, to NCDENR for their files. We appreciate the opportunity to provide water resource services on this project. If you should have any questions, or need additional information, please do not hesitate to contact us at (828) 252-8130. Sincerely, Amec Foster Wheeler Environment & Infrastructure, Inc. Rodney M. Clark, L.G. Matthew WEW!ce, P.E. Staff Geologist Principal Engineer RMC/MEW:rmc Attachments: Figure 1; Site Drainage Plan NCDENR Semi -Annual Stormwater Discharge Monitoring Report (also used for monthly sampling reporting) 2 ! �� -" / OF•� � WAREHOUSE DIESEL AND NORTH a GASOLINE AST% MERICA o I CB ECHWCA SHOP' tB1 LAP •1 C8-2 � REAR SHIPPING COOLANT R09 � AND RECEIVING � OIL P90DUCTS 1 CB-7 DOCK AND HAIARDOUS \ I MATERIALS STORAGE \ OF-2 1 C Q 1 MAIN oC B•B ` OPERATIONS BUILDING OF-3* @ 1 ` I ` WASTEWATER CB e� a OF-7r LEGEND TOPOGRAPHIC SURFACE CONTOUR NOTES I. ROOF DRAINAGE REPORTEDLY DISCHARGES THROUGH OuTFALL 3. DIRECTION Of STORMWATER RUNOFF FLOW 2 THE PORTION OF THE PROPERTY EAST OF CLAYTON CREEK 15 WOODLAND AND FARMLAND AND IS NOT ASSOCIATED WITH INDUSTRIAL ACTTYITY. CB-B -F4 CATCH BASIN PATH ODTFAIL 3. 4- OF-5 IDENTIFIED AS OF-5A PRIOR TO 2008. OF-7 IDENTIFIEO AS OF-5 PRIOR TO 2DO8, 5. SITE DRAINS TO CLAYTON CREEK (CLASS C WATERWAY), TREATMENT BUILDING 1 OF-5 T !� 41, amec faster wheeler YW O} yh 017 c V ■ q p laa 2W 4W SCALL• I'- 2W4r SITE DRAINAGE PLAN +� 052-14-0 20 uur� I ,2W BORGWARNER TURBO SYSTEMS RNc ASHEVILLE. NORTH CAROLINA ' NEW HEY+ 211915 et>saalm Semi-annual Stormwater Discharge Monitoring Report for North Carolina Division of Water Quality General Permit No. NCG030000 Date submitted: March 11, 2015 CERTIFICATE OF COVERAGE NO. NCG030075 FACILITY NAME: BorgWarner Turbo Systems COUNTY: Buncombe PERSON COLLECTING SAMPLES: NA LABORATORY: NA Comments on sample collection or analysis: No comments Part A: Stormwater Benchmarks and Monitoring Results SAMPLE COLLECTION YEAR: 2015 SAMPLE PERIOD ❑ Jan -June ❑ July -Dec or ® Monthly' January 2015 (month) DISCHARGING TO CLASS ❑ORW ❑HQW ❑Trout ❑PNA ❑Zero -flow ❑Water Supply [:]SA ®Other C (Clayton Creek) ® No discharge this period?z Date Sample 24-hour rainfall pH, Non -Polar O&G/Total Toxic Outfall No. Collected' amount, Total Suspended Solids Standard units Copper Lead Zinc Total Petroleum Organics5 (mo/dd/yr) Inches' Hydrocarbons Benchmarks 100 m L or 5A mg/k° 6.0 — 9.0 0.007 mg/L 0.03 mg/L 0.067 mg/L 15 mg/L 1 mg/L OF-1 No Discharge NA NA NA NA NA NA NA NA OF-2 No Discharge NA NA NA NA NA NA NA NA OF-3 No Discharge NA NA NA NA NA NA NA NA OF-4 No Discharge NA NA NA NA NA NA NA NA OF-7 No Discharge NA NA NA NA NA NA NA NA ' Monthly sampling (instead of semi-annual) must begin with the second consecutive benchmark exceedance for the same parameter at the same outfall. Z For sampling periods with no discharge at any single outfall, you must still submit this discharge monitoring report with a checkmark here. 'The total precipitation must be recorded using data from an on -site rain gauge. Unattended sites may be eligible for a waiver of the rain gauge requirement. " See General Permit, Table 3 identifying the especially sensitive receiving water classifications where the more protective benchmark applies. ' Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for the facility subject to the requirement to sample (for metal finishing use the definition as found in 40 CFR 433.11; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469.31). Permit Date: 11/1/2012-10/31/2017 SWU-245, last revised 7/2/2013 Page 1 of 3 Facilities that incorporate a solvent management plan into the 5tormwater Pollution Prevention Plan may so certify, and the requirement for TTO monitoring may be waived. The solvent management plan shall include a list of the total toxic organic compounds used and the other elements listed in the General Permit. For those facilities electing to employ the TTO monitoring waiver, the discharger shall sign the following certification statement: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the stormwater or areas which are exposed to rainfall or stormwater runoff has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing the all the provisions of the solvent management plan included in the 5tormwater Pollution Prevention Plan." Name (Print name) Title (Print title) (Signature) (Date) Note: Results must be reported in:numerical format. Do not report Below Detection Limit, BDL,'<PQL,.N_on-detect, ND, or other similar non -numerical format. When results are below the applicable limits, they must be reported in the format: "<XX mgl where XX is the numerical value of the detection limit, reporting limit, etc. in mg/L. Note: If you report a sample value in excess of the benchmark, you must implement 'tier 1, Pier 2, or firer 3 responses. See General Permit text. Fart B: Vehicle Maintenance Area Monitoring Results: only for facilities averaging > 55 gal of new oil per month. ❑ No discharge this period putfall No. Date Sample Collected' (mo/dd/yr) 24-hour rainfall amount, Inches Non -polar O&G/TPH by EPA 1664 (5GT-HEM) Total Suspended Solids pH Benchmarks 15 mg/L 100 mg/L or 50 mg/L* 6.0 — 9.0 SU Footnotes from Part A also apply to this Part B * See General Permit text, Table 5, identifying the especially sensitive receiving water classifications where the more protective benchmark applies. Permit Date: 11/1/2012-10/31/2017 SWU-245, last revised 7/2/2013 Page 2 of 3 Note: If you report a sample value in excess of the benchmark, you must implement Tier 1, Tier 2, or Tier 3 responses, See General Permit text FOR PART A AND PART B MONITORING RESULTS: A BENCHMARK EXCEEDANCE TRIGGERS TIER 1 REQUIREMENTS. SEE PERMIT PART II SECTION B. • 2 EXCEEDANCES M A ROW FOR THE SAME PARAMETER ATTHE SAME OUTFALL TRIGGER TIER 2 REQUIREMENTS. SEE PERMIT PART II SECTION B. • TIER 3: HAS YOUR FACILITY HAI) 4 OR MORE BENCHMARK EXCEEDENCES FOR THE SAME PARAMETER AT ANY ONE OUTFALL? YES ® NO ❑ IF YES, HAVE YOU CONTACTED THE DWQ REGIONAL OFFICE? YES ® NO ❑ REGIONAL OFFICE CONTACT NAME: Asheville Regional Office / Laura Herbert Mail an original and one copy of this OMR including all "No Discharge" reports, within 30 da s of recei t of the lab results or at end of-monitoringeriod in the case of "No Discharge" reportsl to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN THIS CERTIFICATION FOR ANY INFORMATION REPORTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." (Date) Permit Date: 11/1/2012-10/31/2017 SWU-245, last revised 7/2/2013 Page 3 of 3 March 11, 2015 Mr, Jack Martindale BorgWarner Turbo Systems Post Office Box 15075 Asheville, North Carolina 28813 Subject: Report of February 2015 Stormwater Discharge Sampling BorgWarner Turbo Systems Arden, North Carolina Amec Foster Wheeler Project 6262-14-0120 Dear Mr. Martindale: amec foster wheeler Amec Foster Wheeler Environment & Infrastructure, Inc. (Amec Foster Wheeler) is pleased to submit this letter report of February 2015 stormwater discharge sampling for the BorgWarner Turbo Systems facility located on Brevard Road in Arden, North Carolina. This sampling was performed to comply with requirements contained in the General Permit for Stormwater Discharge (Permit NCG030000 effective November 1, 2012, and expiring October 31, 2017) issued by the North Carolina Department of Environment and Natural Resources (NCDENR). BorgWarner's certificate of coverage under this permit is NCG030075. Background Information Seven stormwater outfalls are located at the site, as shown on the attached Figure 1. A Tier Two response was implemented at outfalls OF-1, OF-2, OF-3, OF-4 and OF-7 due to the initial detection of zinc above the NCDENR benchmark value. Concentrations of copper have also been detected above the NCDENR benchmark value. In addition, NCDENR has been contacted as part of the Tier Three response requirements in the General Permit. A.meeting was held at the facility with NCDENR personnel on February 25, 2015, to review the responses completed at the facility regarding the stormwater sampling results, inspect stormwater-related documentation maintained by BorgWarner, conduct a walkover of the facility and stormwater management system, and discuss the Request for Regulatory Relief from Monthly Stormwater Sampling submitted to NCDENR by BorgWarner. Correspondence: Amec Foster Wheeler Environment & Infrastructure, Inc. 1308 Patton Avenue Asheville, North Carolina 28806 Tel 828.252.8130 BorgWamer Turbo Systems — February 2015 Stormwater discharge Sampling March 11, 2015 Amec Foster Wheeler Project 6252-14-0120 February 2015 Stormwater Sampling Activities Amec Foster Wheeler personnel were onsite to perform stormwater sampling during a measureable storm event on February 9, 2015. The storm event began around 2:00 PM on February 9, 2015, and lasted until approximately 10.00 PM on February 9, 2015. Amec Foster Wheeler personnel performed stormwater sampling of the discharges during the initial portion of the rainfall event between approximately 2:00 PM and 3:00 PM. Total rainfall for this event was 0.29 inches as measured at the Asheville Regional Airport gauging station, which is located approximately four miles southeast of the site. The rainfall amount of the initial portion of the rainfall event sampled between approximately 2:00 PM and 3:00 PM was 0.13 inches as measured by an on -site rain gauge. Rainfall sufficient to produce a measureable discharge was not recorded during the 72 hours prior to this measurable storm event. Within about 30 minutes of constant measurable discharge, the pH of the stormwater was measured with a calibrated pH meter, and stormwater samples were collected from the five outfalls. The samples were packed in an ice -chilled cooler and delivered with chain -of -custody via overnight courier to Environmental Science Corporation in Mt. Juliet, Tennessee (a North Carolina -accredited laboratory) for analysis. The outfall samples were submitted for analysis of total lead and zinc according to Standard Method 6010C, total copper according to Standard Method 6020, total suspended solids (TSS) according to Standard Method 2540D, and non - polar oil and grease according to EPA Method 1664A (SGT-HEM). Field analysis of the stormwater samples indicated pH readings were within the NCDENR benchmark range. Laboratory analytical results indicated concentrations of zinc exceeded the NCDENR benchmark value in samples collected from outfalls OF-1, OF-2, OF-3 and OF-4 and concentrations of copper exceeded the NCDENR benchmark value in samples collected from outfalls OF-2, OF-3 and OF-4. The remaining monitored parameters were below their respective NCDENR benchmark values. The analytical results for the outfall samples are reported on the attached NCDENR Semi -Annual Stormwater Discharge Monitoring Report. The laboratory analytical report and Chain of Custody Records are attached to this report. Amec Foster Wheeler recommends that the following list of requirements for a Tier Three response continue to be performed at the facility in response to the detection of concentrations of zinc in outfalls OF-1, OF-2, OF-3, OF-4, and copper in outfalls OF-3 and OF-4, above their 2 BorgWamer Turbo Systems — , , uary 2015 Stormwater Discharge Sampling March 11, 2015 Amec Foster Wheeler Project 6252-14-0120 respective NCDENR benchmark values. The requirements for a Tier Three response are as follows: 1. Repeat all required actions outlined for a Tier One response, which include: • Conduct a stormwater management inspection of the facility within two weeks of receiving sampling results. • Identify and evaluate possible causes of the benchmark value exceedence. • Identify potential, and select the specific: source controls, operational controls, or physical improvements to reduce concentrations of the parameters of concern, or to bring concentrations to within the benchmark range. • Implement the selected actions within two months of the inspection. • Record each instance of a Tier One response in the Stormwater Pollution Prevention Plan (SPPP). Include the date and value of the benchmark exceedence, the inspection date, the personnel conducting the inspection, the selected actions, and the date the selected actions were implemented. 2. Conduct all required actions outlined for a Tier Two response, which include: • Conduct monthly monitoring at each outfall where a sampling result exceeded the benchmark value for two consecutive samples (continue monthly monitoring for all parameters at outfalls OF-1, OF-2, OF-3, OF-4 and OF-7). Monthly (analytical and qualitative) monitoring shall continue until three consecutive sample results are below the benchmark values or within benchmark range. • Submit a monthly monitoring report indicating "No Flow" if no discharge occurs during the sampling period. • Benchmark exceedances for a different parameter separately trigger a tiered response. • Maintain a record of the Tier Two response and monitoring results in the SPPP. 3. The Division of Water Quality may require the following actions (but are not limited to the following actions) for a Tier Three response, which include: • Requiring that the permittee revise, increase, or decrease monitoring frequency for some or all parameters; • Rescinding coverage under the General Permit, and requiring that the permittee apply for an individual stormwater discharge permit; • Requiring the permittee to install structural stormwater controls; • Requiring the permittee to implement other stormwater control measures; • Requiring the permittee to perform upstream and downstream monitoring to characterize impacts on receiving waters; or • Requiring the permittee implement site modifications to qualify for the No Exposure Exclusion. Amec Foster Wheeler recommends submitting this documentation of stormwater sampling, along with the attached Stormwater Discharge Outfall Monitoring Report, to NCDENR for their files. Amec Foster Wheeler also recommends contacting the NCDENR Asheville Regional 3 BorgWarner Turbo Systems — February 2015 Stormwater Discharge Sampling March 11, 2015 Amec Foster Wheeler Project 6252-14-0120 i Office industrial stormwater designee for Buncombe County to discuss the status of the Request i for Regulatory Relief from Monthly Stormwater Sampling. As discussed with NCDENR personnel in the February 27, 2015, meeting, Amec Foster Wheeler will continue current Tier Three monthly monitoring activities and plans to sample outfalls OF-1, OF-2, OF-3, OF-4 and OF-7 during a measureabfe storm event in March 2015. During the proposed March 2014 sampling event, Amec Foster Wheeler will.collect another sample.of background rain water falling from the sky for analysis of zinc and copper. I We appreciate the opportunity to provide water resource services on this project. If you should have any questions, or need additional information, please do not hesitate to contact us at (828) 252-8130. Sincerely, Amec Foster Wheeler Environment & Infrastructure, Inc. Rodney M. Clark, L.G. Matthew E. Wallace, I.E. Staff Geologist Principal Engineer RMCIMEW:rmc Attachments: Figure 1: Site Drainage Plan Laboratory Analytical Report and Chain -of -Custody NCDENR Semi -Annual Stormwater Discharge Monitoring Report (also used for monthly sampling reporting) 4 J WAREHOUSE aIESEi AND r 'k NORTH a GASOLENE AST& CB SHOP LAB ` REAR SHIPPING C06LUROD AND RECEIVING � OIL PRODUCTS r, cB•T DOCK � AND HAZARDOUS i \ 4 MATERIALS STORAGE C y., OF-2 I MAIN QC — ! OPERATIONS rf OF-310il WASTEWATER o TREATMENT 4 y� BUILDING 1 B 'per Cs- C < OFa ~! C0•t0 ,;. OF-5 b OF•�N CB 0 T00' 20<f bC DF„By� SCALE, t• = 2oo'�, ®' LEGEND NOTES: If SITE DRAINAGE PLAN TOPOGRAPHIC SURFACE CONTOUR 1. ROOF DRAINAGE REPORTEDLY DISCHARGES THROUGH OUIFALL 3, a 6252A"120 DIRECTION OF 5T(1RMWATER 2. THE PORTION OF THE PROPERTY EAST OF CLAYTON CREEK IS uy WOODLAND AND FARMLAND AND 6 NOT ASSOCIATED , I,�� RUNOFF FLOW MATH INDUSTRkAL ACTIVITY. amec "" SORGWARNER TURBO SYSTEMS Ogg FA CATCH BASIN NTH OUTFACE 3, OF-5 IDENTIFIED AS OF-5A PRIOR TO 2008. 0A1�" � ASHEVILLE, NORTH CAROLINA 4. OF-7 IDENTIFIED AS OF-5 PRIOR TO 2008. foster MEW 5 STE DRAINS TO CLAYTON CREEK (CLASS C WATERWAY) wheeler "" MEw 21W1S OESC I Rodney Clark AMEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 Report Summary Tuesday February 17, 2015 Report Number: L747987 Samples Received: 02/10/15 Client Project: 6252-13-0059 Description: Bor Warner 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5858 1-800-767-5859 Fax (615) 758-5859 Tax I.D. 62-0814289 Est. 1970 The analytical results in this report are based upon information supplied by you, the client, and are for your exclusive use. If you have an questions regarding this data package, please do not hesitate to caly l. Entire Report Reviewed By:g�'� I / -J-- Jim4 Hunt , ESC Representative Laboratory Certification Numbers A2LA - 1461-01, AI4A - 100769, AL - 40660, CA - 01157CA, CT - PH-0197, FL - E87487, GA - 923, IN - C-TN-01, KY - 90010, KYUST - 0016, NC - ENV375/DW21704/BI0041, ND - R-140. NJ - TN002, NJ NELAP - TN002, SC - 84004, TN - 2006, VA - 460132, WV - 233, AZ - 0612, MN - 047-999-395, NY - 11742, WI - 998093910, NV TN000032011-1, TX - TL04704245-11-3, OK - 9915, PA - 68-02979, IA Lab 4364, EPA - TNO02 Accreditation is only applicable to the test methods specified on each scope of accreditation held by ESC Lab Sciences. This report may not be reproduced, except in full, without written approval from ESC Lab Sciences. Where applicable, sampling conducted by ESC is performed per guidance provided in laboratory standard operating procedures: 060302, 060303, and 060304. Page 1 of 9 OESCt•A•8 5•C•iE•Ft•CE•S REPORT OF ANALYSIS Rodney Clark AMEC - Asheville, MC 1308-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd. Mt. Juliet, TN 31122 (615) 758-5858 1-800-767-5859 Fax (615) 758-5859 Tax I.D. 62-0814209 Est. 1970 February 17,2015 ESC Sample L747987-01 Date Received February 10, 2015 Description Borg Warner Site ID ASHEVILLE, NC Sample ID OF-1 Project it 6252-13-0059 Collected By Rodney M Clark Collection Date 02/09/15 14:23 Parameter Result Det. Limit Units Method Date Dil. Suspended Solids 1000C 2500 ug/l 2540 D-201 02/13/15 1 TPH - Oil 6 Grease BDL 5600 ug/l 1664A 02/17/15 1 Copper BDL 5.0 ug/l 6020 02/12/15 1 Lead BDL 5.0 ug/1 6010C 02/13/15 1 zinc 530 50. ug/1 6010C 02/13/15 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced; except in full, without the written approval from ESC. Reported: 02/17/15 12:37 Printed: 02/17/15 12:37 Page 2 of 9 REPORT OF ANALYSIS Rodney Clark AMEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5858 1-600-767-5659 Fax (615( 758-5859 Tax I.D. 62-0814269 Est. 1970 February 17,2015 ESC Sample # L747987-02 Date Received February 10, 2015 Description Sorg Warner Site ID ASHEVILLE, NC Sample ID OF-2 Project # 6252-13-0059 Collected By Rodney M Clark Collection Date 02/09/15 14:30 Parameter Result Det. Limit Units Method Date Dil. Suspended Solids 38000 2500 ug/l 2540 D-201 02/13/15 1 TPH - Oil & Grease BDL 5300 ug/l 1664A 02/17/15 1 Copper 12. 5.0 ug/l 6020 02/12/15 1 Lead BDL 5.0 ug/l 6010C 02/13/15 1 Zinc 140 50. ug/l 6010C 02/13/15 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample_ submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 02/17/15 12:37 Printed: 02/17/15 12:37 Page 3 of 9 OESC I Rodney Clark AMEC - Asheville, NC 1306-C Patton Avenue Asheville, MC 28806 Date Received February 10, 2015 Description Borg warner Sample ID OF-3 Collected By Rodney M Clark Collection Date 02/09/15 14:35 Parameter Suspended solids TPH - Oil S Grease Copper Lead Zinc 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5858 1-800-767-5859 Fax {615) 758-5359 Tax I.D. 62-0814289 Est. 1970 REPORT OF ANALYSIS February 17,2015 ESC Sample # : L747987-03 Site ID : ASHEVILLE, NC Project # 6252-13-0059 Result Det. Limit Units Method Date Dil. 36000 2500 ug/1 2540 D-201 02/13/15 1 BDL 5300 ug/1 1664A 02/17/15 1 21. 5.0 ug/1 6020 02/12/15 1 BDL 5.0 ug/l 6010C 02/13/15 1 260 50. ug/l 6010C 02/13/15 1 BDL - Below Detection Limit Det. Limit - Practical Ouantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 02/17/15 12:37 Printed: 02/17/15 12:37 Page 4 of 9 7 Y O;U ft 'l;JA!6. �O F. �C.•H2O ICE' REPORT OF ANALYSIS Rodney Clark AMEC - Asheville, NC 1300-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd, Mt. Juliet, TN 37122 (615) 758-5658 1-800-767-5859 Fax (615) 758-5859 Tax I.D. 62-0914289 Eat. 1970 February 17,2015 ESC Sample # L747987-04 Date Received February 10, 2015 Description Borg warner Site ID ASHEVILLE, NC Sample ID OF-4 Project # : 6252-13-0059 Collected By Rodney M Clark Collection Date 02/09/15 14:41 Parameter Result Det. Limit Units Method Date Dil. Suspended Solids 7300 2500 ug/l 2540 D-201 02/13/15 1 TPH - Oil 6 Grease BDL 5600 ug/1 1664A 02/17/15 1 Copper 7A 5.0 ug/1 6020 02/12/15 1 Lead BDL 5.0 ug/l 6010C 02/13/15 1 Zinc 79. 50. ug/l 6010C 02/13/15 1 BDL - Below Detection Limit Det. Limit -- Practical Ouantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 02/17/15 12:37 Printed: 02/17/15 12:37 Page 5 of 9 JOESC L•A•g S�C•t•E•N-C•E•5 REPORT OF RNALYSIS Rodney Clark AMEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd. Mt. Juliet, TN 37122 16151 758-5858 1-600-767-5859 Fax t615) 758-5859 Tax I.O. 62-0914289 Est. 1970 February 17,2015 ESC Sample # L747987-05 Date Received February 10, 2015 Description Barg Warner Site ID ASHEVILLE, NC Sample ID OF-7 Project # 6252-13-0059 Collected By Rodney M Clark Collection Date 02/09/15 14:49 Parameter Result Det. Limit Units Method Date Dil. Suspended Solids 11000 2500 ug/1 2540 D-201 02/13/15 1 TPH - Oil & Grease SDL 5200 ug/l 1654A 02/17/15 1 Copper BDL 5.0 ug/1 6020 02/12/15 1 Lead 8DL 5.0 ug/1 6010C 02/13/15 1 Zinc 53. 50, ug/1 6010C o2/13/15 1 8DL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 02/17/15 12:37 Printed: 02/11/15 12:37 Page 6 of 9 12065 Lebanon Rd. Mt. Juliet, TN 37122 *ESC (615) 758-5058 1-BOD-767-5859 Fax (615) 758-5859 l.•A•E! S•C• I - E•N-C• E�5 Tax I.O. 62-0614289 Est_ 1970 AMEC - Asheville, NC Rodney Clark 1308-C Patton Avenue Quality Assurance Report Level 11 Asheville, NC 28B06 February 17, 2015 L747987 Analyte Result Laboratory Blank Units % Rec Limit Batch Date Analyzed Copper < .005 mg/1 WG769869 02/12/15 10:43 Suspended Solids < 2.5 mg/1 WG769811 02/13/15 10:55 Lead < .005 mg/1 WG770131 02/13/15 11:16 Zinc < .05 mg/1 WG770131 02/13/15 1i:16 TPH - Oil & Grease < 5 MG/1 WG770682 02/17/15 08:41 Duplicate Analyte Units Result Duplicate RPD Limit Ref Sam Batch Suspended Solids mg/l 18.3 18.7 1.80 5 L747910-Oi WG769817 Suspended Solids mg/] 91.0 95.0 4.30 5 L748049-01 WG769817 Laboratory Control Sample Analyte Units Known Val Result % Rec Limit Batch Copper mg/1 .05 0.0505 101. 80-120 WG769869 Suspended Solids mg/l 773 884. 114. 85-115 WC769811 Lead mg/1 1 0.928 93.0 80-120 WG770131 Zinc mg/1 1 0.878 BB.O 80-120 WG770131 TPH - Oil 6 Grease /1 20 17.1 85.5 78-114 WG770682 Laboratory Control Sample Duplicate Analyte Units Result Ref ERec limit RPD Limit Batch Copper mg/1 0.0505 0.0505 101. 90-120 0.0 20 WG769869 Suspended Solids mg/1 972. 884. 113. 85-115 1.37 5 WG769017 Lead mg/1 0.928 0.928 93.0 80-120 0.0 20 WG770131 Zinc mg/1 0.882 0.878 88.D SO-120 0.0 20 WG77013l TPH - Oil z Grease mq/1 16.8 17.1 84.0 78-114 1.77 18 WG770682 Matrix Spike Analyte Units MS Res Ref Res TV % Rec Limit Ref Samp Batch Copper m /l 0.0555 0.00373 .05 100. 75-125 L747981-01 WG769869 Matrix Spike Duplicate Analyte_ Units MSD Ref %Rea Limit RFD Limit Ref Samp Batch Copper mg/l 0.0545 0.0555 102, 75-125 2.00 20 L747987-Gl WG769869 • Performance of this Analyte is outside of established criteria. For additional information, please see Attachment A 'List of Analytes with QC Qualifiers_` Page 7 of 9 r JOESC L-A, 13 3•c• I•E•N I C- CI AMEC - Asheville, NC Rodney Clark 13D8-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd. Mt. Juliet, TH 37122 (615) 759--5858 1-800-767-5859 Fax (615) 758-5859 Tax I.D. 62-0814289 Est. 1970 Quality Assurance Report Level TI February 17, 2015 L747937 I Dilu Batch number /Run number / Sample number cross reference WG769869: R3019566: L747987-01 02 03 04 05 WG769817: R3019790: L747987-01 02 03 04 05 WG770131: R3019868: L747987-01 02 03 04 05 WG770692: R3020151: L747987-01 02 03 04 05 Calculations are performed prior to rounding of reported values. Performance of this Analyte is outside of established criteria. For additional information, please see Attachment A 'List of Analytes with QC Qualifiers.' Page 8 of 9 AM£C - Asheville, NG Rodney Clark 1308-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd_ Mt. Juliet, TN 37122 (615► 758-5858 1-800-767-5859 Fax (615) 158-5859 Tax I.D. 62-0814289 Est. 1970 Quality Assurance Report Level II February 17, 2015 L747997 The data package includes a summary of the analytic results of the quality control samples required by the SW-846 or CWA methods. The quality control samples include a method blank, a laboratory control sample, and the matrix spike/matrix spike duplicate analysis. If a target parameter is outside the method limits, every sample that is effected is flagged with the appropriate qualifier in Appendix B of the analytic report. Method Blank - an aliquot of reagent water carried through the entire analytic process_ The method blank results indicate if any possible contamination exposure during the sample handling, digestion or extraction process, and analysis. Concentrations of target analytes above the reporting limit in the method blank are qualified with the "B" qualifier. Laboratory Control Sample - is a sample of known concentration that is carried through the digestion/extraction and analysis process. The percent recovery, expressed as a percentage of the theoretical concentration, has statistical control limits indicating that the analytic process is "in control". If a target analyte is outside the control limits for the laboratory control sample or any other control sample, the parameter is flagged with a "J4" qualifier for all effected samples. Matrix Spike and Matrix Spike Duplicate - is two aliquots of an environmental sample that is spiked with known concentrations of target analytes. The percent recovery of the target analytes also has statistical control limits. If any recoveries that are outside the method control limits, the sample that was selected for matrix spike/matrix spike duplicate analysis is flagged with either a "J5" or a "J6". The relative percent difference (lRPD) between the matrix spike and the matrix spike duplicate recoveries is all calculated. If the RPD is above the method limit, the effected samples are flagged with a "J3" qualifier_ Page 9 of 9 Billing tnformatmn. Anatysis % Container I Preserv3th-0 UAt" at Custody Page ^ of _ AMEC - Mheville, NC- Rodney Clark 1308-C Patton Avenue *ESC 1308-C Patton Avenue Asheville, NC 28806 Asheville, NC 28806 [;•A-0 5•C.i-F_. s•C'•E•5 Report to: Email To: rodncy.clark@amac.com lYJE91e Wncn 11d a ,�.- ■ nturlts'AMrt+sattt Rodney Clark N u stoaxisass 13-:`rt 1".Its 2U40% Project Oty/Stato OesMptlor,: BorgWartiet Collectpd:�5� ,, yt t o L 74t i ' U`.eitt Protect >F"" ,` tab Prvj�t a" ".sue Phone.;.828-252 8130 6252-13.0059 IAWENGAWBORG WARNER • Fax: 828-251.9690 I A053 u� 4 Q Lrr Atxtnum:lAWENGAN Collected by {rind: /�./a,/4— Sltell'ac.iiity 10 t# P.O. a- T /"f..•E . ._ C012503016 .= a u o Temp?ata:TSSS54 Collected by (signature): ;fuyh? -(Ub M653 lie Not1 ied) pate Results heeded mr tr -n'eu say..--:. - _ : n in w Prelogtn• P487340 Ema0_No .X Yes Ho; immediately / t00% Two DST .,..«...,-....--...,...Sex C +u -'� A TSR13SO-li my tint % Packed on Ice N Y, j� Threo oar ._ 2Sx FAYi7�No Yee Q X: .1 to Shipped via: FedEX Ground Sdi6teinT Cornp/Grab Mtatrix' Depth elate Time 'ntr iaunlea,.em,.n•na s� t.rlhreeetr{ �- +— Cam - (5rj5i�b W'a NIA I 2_11qL15 IqZ3 3, X .. x I x .2 a � W5W Z It IL43O -3 X x-� x O F= r. Gr-t� ►iv Z Ct As IL144 3 X X X - 0i Q r W �"? (S s' 3 x X X --. tr Matrix: SS • Sall- GW . Groiirtd■ratcr MM zwastoWater OW - Drinking Water oT - erriarks:TPHOGHEX = Non -polar oil &grease with sllica-gel treatment pH,. . ^ Temp opper hy,6020 • .. .. !! .: t v - ; 7- FIa:Y 'dttfer ttv'•d a Retinquf by: {5ignatur Oat/ej: �! Receiveit iry.Isig"lusai J, Samples retumedvia: -0 UPS Condition Ilais use only) /�� S Lqtiine� S 1�, -7 _ . r 0 fedEx © Courier ©,_,,_ v� f R.inyuiste y : iStgattrrE` r Date: Time: _Received by, i i natairej 7emp; Oc nottles R�rd. � COC Seal intats, f Y 0 ^NA Relinquished by , JSlgnatura U3te line: Rece ved for lair key: {5 aturel Date: Time: pH Checked; NCF: --` 132 - 0711 � • Semi-annual Storlmwater Discharge Monitoring Report for North Carolina Division of Water Quality General Permit No. NCG030000 Date submitted: March 11, 2015 CERTIFICATE OF COVERAGE NO. NCG030075 FACILITY NAME: BorgWarner Turbo Systems COUNTY: Buncombe PERSON COLLECTING SAMPLES: Rodney M. Clark LABORATORY: Environmental Science Corporation Lab Cert. # ENV 375 Comments on sample collection or analysis: No comments Part A: Stormwater Benchmarks and Monitoring Results SAMPLE COLLECTION YEAR: 2015 SAMPLE PERIOD ❑ Jan -June ❑ July -Dec or ® Monthly' February 2015 (month) DISCHARGING TO CLASS ❑ORW ❑HQW []Trout ❑PNA []Zero -flow []Water Supply ❑SA ®Other C (Clayton Creek) ❑ No discharge this period?' Non -Polar O&G/ Date Sample 24-hour rainfall pH, Total Toxic Outfall No. 1 Collected amount, Total Suspended Solids Standard units Copper Lead Zinc Total Petroleum Organics (mo/dd/yr) Inches' Hydrocarbons Benchmarks =__> _ - 100 m L or 58-� 6.0 — 9.0 0.007 mg/L 0.03 mg/L 0.067 mg/L 15 mg/L 1 mg/L OF-1 2/9/15 0.29 10 7.43 <0.005 <0.005 0.530 <5.6 NA OF-2 2/9/15 0.29 38 7.17 0.012 <0.005 0.140 <5.3 NA OF-3 2/9/15 0.29 36 6.89 0.021 <0.005 0.260 <5.3 NA OF-4 2/9/15 0.29 7.3 6.69 0.0074 <0.005 0.079 <5.6 NA OF-7 2/9/15 0.29 11 6.79 <0.005 <0.005 0.053 <5.2 NA 1 Monthly sampling (instead of semi-annual) must begin with the second consecutive benchmark exceedance for the same parameter at the same outfall. z For sampling periods with no discharge at any single outfall, you must still submit this discharge monitoring report with a checkmark here. 'The total precipitation must be recorded using data from an on -site rain gauge. Unattended sites may be eligible for a waiver of the rain gauge requirement. ° see General Permit, Table 3 identifying the especially sensitive receiving water classifications where the more protective benchmark applies. s Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for the facility subject to the requirement to sample (for metal finishing use the definition as found in 40 CFR 433.11; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469.31). Permit Date: 11/l/2012-10/31/2017 5WU-245, last revised 7/2/2013 Page 1 of 3 Facilities that incorporate a solvent management plan into the Stormwater Pollution Prevention Plan may so certify, and the requirement for TTO monitoring may be waived. The solvent management plan shall include a list of the total toxic organic compounds used and the other elements listed in the General Permit. For those facilities electing to employ the TTO monitoring waiver, the discharger shall sign the following certification statement: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the Stormwater or areas which are exposed to rainfall or Stormwater runoff has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing the all the provisions of the solvent management plan included in the Stormwater Pollution Prevention Plan." Name (Print name) Title (Print title) (Signature) (Date) Note: Results must be reported in numerical format. Do not report Below Detection Limit,.BDL, <PQL, Non -detect, ND, or other similar non -numerical format. When results are below the applicable limits, they must be reported in the format,';<XX mg L", where XX is the numerical value of the detection limit, reporting limit, etc. in mg/L. Note: If you report a sample value in excess of the benchmark, you must implement Tier 1, Tier 2, or Tier 3 responses. See General Permit text. Part B: Vehicle Maintenance Area Monitoring Results: only for facilities averaging > 55 gal of new oil per month. No discharge this period?' Outfall No. Date Sample Collected' (mo/dd/yr) 24-hour rainfall amount, Inches Non -polar O&G/TPH by EPA 1664 (SGT-HEM) Total Suspended Solids pH Benchmarks =-_> _ - 15 mg/L 100 mg/L or 50 mg/L* 6.0 -- 9.0 SU Footnotes from Part A also apply to this Part B * See General Permit text, Table 5, identifying the especially sensitive receiving water classifications where the more protective benchmark applies. Permit Date: 11/1/2012-10/31/2017 SWU-245, last revised 7/2/2013 Page 2 of 3 Note: if you report a sample value in excess of the benchmark, you must implement Tier T, Tier 2, or Tier 3 responses. See General Permit text. FOR PART A AND PART B MONITORING RESULTS: • A BENCHMARK EXCEEDANCE TRIGGERS TIER 2 REQUIREMENTS. SEE PERMIT PART II SECTION B. • 2 EXCEEDANCES IN A ROW FOR THE SAME PARAMETER AT THE SAME OUTFALI_ TRIGGER TIER 2 REQUIREMENTS. SEE PERMIT PART 11 SECTION B. • TIER 3: HAS YOUR FACILITY HAD 4 OR MORE BENCHMARK EXCEEDENCES FOR THE SAME PARAMETER AT ANY ONE OUTFALL? YES Z NO ❑ IF YES, HAVE YOU CONTACTED THE DWQ REGIONAL OFFICE? YES ® NO ❑ REGIONAL OFFICE CONTACT NAME: Asheville Resional Office Laura Herbert Mail an original and one copy of this DMR, including all "No Discharge" reports, within 30 days o f receipt of the lab results (or at end of monitoring period in the case of "No Discharge" reports: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 YOU MUST SIGN THIS CERTIFICATION FOR ANY INFORMATION REPORTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." ure of Permittee} Permit Date: 11/1/2012-10/31/2017 > (Date) SWU-245, last revised 7/2/2013 Page 3 of 3 Facility: ' iOr , �rrV, Date: Location Address: cr 13s_ev 9 `P; s- COC#: C C6-I'S� Contact Name: "r, `�.rG Phone #: 6�)5 - as Contact Mailing Address: County: _�4)w\C.O \,b Directions: II �L i^G►^S cSa Qi (Z[Q 'fib �r eUC�rc.Q ii Routine Compliance Inspection Rescission Request . Complaint Investigation FOther- Explain: t A Storm Water Pollution Prevention Plan Yes No' N/A Comments 1 Is a copy of the permit and the Certificate of Coverage available at the site? 11 2 Is a copy of the signed and certified SWPPP at the facility? 3 Does the Plan include a "Narrative Description of Practices"? 4 Does the plan include a general location (USGS) map? 5 Does the plan include a detailed site reap including outfall locations and drainage areas? 6 Does the plan include a Spill Prevention and Response Plan? (SPRP) t/ 7 Does the plan include a Preventative Maintenance and Good Housekeeping Plan? 8 Does the plan include a Stormwater Facility Inspection Program? 9 Does the Plan include a BMP Summary? 10 Does the plan include a list of Responsible Party(s)? F! 11 Has the SWPPP been implemented? B Monitoring and Records Yes No N/A 1 Does the plan include a list of significant spills occurring during the past 3 years? 2 Does the facility provide and document employee training? 3 Has the facility conducted its Qualitative Monitoring? (semi- annual) 4 Has the facility conducted its Analytical Monitoring? (s-a) 5 Ps the facility meeting all permit specified benchmark goals? 6 Is the facility following the tiered response? 7 Has the facility conducted its Analytical Monitoring from vehicle Maintenance areas? % ✓ C Waste Management Yes No N/A 1 Does the facility provide all necessary secondary containment? 2 Are current BMPs in material storage areas adequate? 3 Are appropriate spill containment and cleanup materials kept on site and in convenient locations? D Out -falls Yes No N/A 1 Were all outfalls observed during the inspection? If the facility has representative outfall status, is it properly 2 documented by the Division? Has the facility evaluated all illicit (non stormwater) discharges? 3 E Sector specific questions Yes No N/A 1 Have zinc or copper benchmarks been exceeded in the past 3 sampling periods? 2 Have potential sources for copper and zinc been evaluated at t/ your facility? 3 4 5 Comments Kucken, Darlene From: jmartindale@borgwarner.com Sent: Monday, February 23, 2015 3:21 PM To: Kucken, Darlene Subject: Borg Warner request for Representative Outfall Sampling Follow Up Flag: Follow up Flag Status: Flagged Darlene, Thanks for the follow-up. Yes, this Wednesday afternoon (213M) would be a good time to visit our plant and look at our representative outfalls. We do have construction on our back dock area as a stormwater improvement initiative, so there will be so temporary activity for a long-term benefit. We are flexible on the timing if needed. Regards, Jack Martindale, CSP CHMM ES&H Manager BorgWarner Turbo Systems 1 1849 Brevard Road I Arden, NC 28704 Office: 828-654-2579 l Mobile: 828-467-9611 1 Fax: 828-684-4126 E-mail: imartindale@borpwarner.com The information contained in this message may be privileged and confidential and protected from disclosure. If the reader of this message is not the intended recipient, or at) employee or agent responsible for delivering this message to the intended recipient, you are hereby notified that any dissemination. distribution, or copying of this communication or use of the information contained herein is strictly prohibited. if you have received this communication in error, please notify the sender immediately by replying to the message and delete the message from your computer. `-, Please don't print this e-mail unless you realty need to. Be Green! Turbo Systems 1849 Brevard Road TLA +1 828-6844000 Arden North Carolina 28704, USA January 9, 2015 Ms. Laura Herbert, P.E. Regional Engineer Division of Energy, Mineral and Land NCDENR - Land Quality Section 2090 US Highway 70 Swannanoa, North Carolina 28778 ig BorgWarner Received JAN 2 3 2015 Resources - Land Quality Section Land Quality Section Asheville RE: Request for Regulatory Relief from Monthly Stormwater Sampling Dear Ms. Herbert: BorgWarner Turbo Systems requests regulatory relief from monthly stormwater sampling as described in the tiered response of General Permit NCG30000 to Discharge Stormwater Under the National Pollution Discharge Elimination System for our BorgWarner Turbo Systems facility located at 1849 Brevard Road in Arden, North Carolina (certificate of coverage NCG030572). As reported by AMEC in reports of stormwater discharge sampling in March, April and July 2014, and AMEC's Review of Stormwater Activities, dated September 25, 2014_ (included with July 2014 report), BorgWarner requests a reduction of the current Tier Twormonthly sampling frequency to a semi-annual basis for zinc and copper. BorgWarner will continue to perform semi-annual stormwater discharge sampling and analysis for the full suite of General Permit parameters. Tiered responses for benchmark exceedences of other parameters will be performed, if required. BorgWarner does not perform,primary processing of zinc or copper components/materials; or plating operations involving zinc or copper, and does not have regulated -air discharges involving zinc or copper. BorgWarner performs machining of ductile iron (primary material machined), steel, aluminum, nickel, titanium, and other metal automotive components, and collects and transports the recyclable scrap metal off the site for processing.LZinc and copper (as brass, and-, ,minor components -of other metal _materials) are included in the materials machined and handled. These metals are stored and machined insicJe tW main operations building at the J facility, and the scrap recyclable materials are stored under roof or in covered and/or watertight containers near the northeast corner of the main operations building. BorgWarner has performed inspections and has modified and implemented additional stormwater pollution prevention measures and procedures over the past year, as needed: Ample stormwater samples have been collected from the designated outfall discharge locations, as well as from additional sub -drainage basins at the facility, to comply with the General Permit conditions. Should you have questions regarding this Request for Regulatory Relief from Monthly Stormwater Sampling, please do not hesitate to contact my office. Regards, �a(ck Martindale CSP CHMM EHS Manager, BorgWarner 18 Brevard Road Asheville, North Carolina 28704 Turbo Systems 1848 Brevard Road Tel: +1 828-684-4000 Arden North Carolina 28704, USA Received January 9, 2015 W BorgWarnerrner J A N 21 2015 Ms. Laura Herbert, P.E. Land Quality Section Regional Engineer Asheville Division of Energy, Mineral and Land Resources -- Land Quality Section NCDENR — Land Quality Section 2090 US Highway 70 Swannanoa, North Carolina 28778 RE: Representative Outfall Status Request Dear Ms. Herbert: BorgWarner Turbo Systems requests a representative outfall status for Outfall 1 (representative of Outfalls 4, 5, 6, and 7) and Outfall 3 (representative of Outfall 2) based on processes, topography, and analytical sampling. Enclosed are the Representative Outfall Status Request Form, Maps, and historic analytical results to demonstrate the rational for this request. Should you have questions regarding this Request for Representative Outfall Status Request, please do not hesitate to contact me. Rega rds, �_e L4 r k Martindale, CSP CHMM EHS Manager BorgWarner 18 Brevard Road Asheville, North Carolina 28704 2t A � NCDENR Ali. (_aR — DQ ._ 0 E—wa -. wo N�— Ftesauwc— Division of Water Quality / Surface Water Protection National Pollutant Discharge Elimination System REPRESENTATIVE OUTFALL STATUS (ROS) REQUEST FORM FOR AGENCY USE ONLY Date Received Year 1 Month Day If a facility is required to sample multiple discharge locations with very similar stormwater discharges, the permittee may petition the Director for Representative Outfall Status (ROS). DWQ may grant Representative Outfall Status if stormwater discharges from a single outfall are representative of discharges from multiple outfalls. Approved R05 will reduce the number of outfalls where analytical sampling requirements apply. If Representative Outfal! Status is granted, AtL out are still subject to the qualitative monitoring requirements of the facility's permit --unless otherwise allowed by the permit (such as NCG0.20000) and DWQ approval. The approval letter from D WQ must be kept on site with the facility's Storm water Pollution Prevention Plan. The facility must notify DWQ in writing if any changes affect representative status. For questions, please contact the DWQ Regional Office for your area (see page 3). (Please print or type) 1) Enter the permit number to which this ROS request applies: Individual Permit (or) Certificate of Coverage N C S N C G 0 3 0 0 7 5 2) Facility Information: Owner/Facility Name BorgWarner Turbo Systems Facility Contact Mr. lack Martindale Street Address 1849 Brevard Road Post Office Box 15075, Asheville, NC 28813) City Arden State NC ZIP Code 28704 County Buncombe E-mail Address imartindale@borswarner.com Telephone No. 828-654-2579 Fax: 828-654-2579 3) List the representative outfalls) information (attach additional sheets if necessary): Outfall(s) 1 is representative of Outfall(s) 4, 5, 6, and 7 Outfalls' drainage areas have the same or similar activities? o Yes ❑ No Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No Outfalls have similar monitoring results? ❑ Yes ❑ No ❑ No data* Outfall(s) 3 is representative of Outfall(s) 2 Outfalls' drainage areas have the same or similar activities? ❑ Yes ❑ No Outfalls' drainage areas contain the same or similar materials? ❑ Yes ❑ No Outfalls. have similar monitoring results? o Yes a No ❑ No data* Outfall(s) is representative of Outfall(s) outfalls' drainage areas have the same or similar activities? ❑ Yes ❑ No Outfalls' drainage areas contain the same or similar materials? o Yes ❑ No Outfalls have similar monitoring results? ❑ Yes ❑ No ❑ No data* *Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. Page 1 of 3 SWU-ROS-2009 last revised 12/3012009 Representative Outfall SL..4us Request 4) Detailed explanation about why the outfalls above should be granted Representative Status: (Or, attach a letter or narrative to discuss this information.) For example, describe how activities and/or materials are similar. The drainage areas for Outfalls 1, 4, 5, 6, and 7 contain generally vehicle parking and access areas, and warehouse storage. Materials in these drainage areas are similar and include TSS, oil and grease associated with vehicles, and other vehicle -related chemicals. Drainage area 1 also includes receiving docks and the petroleum aboveground storage tank area adjacent to the technical lab building. The most recent laboratory analysis of stormwater samples collected in drainage area 1 indicate the highest concentrations of zinc, with other parameters generally similar and consistent. Based on the above items, Outfall 1 was selected as the representative outfall. Note that Outfall 7 receives runoff from off -site sources, and Outfalls 5, fi,-and 7 are vehicle access and parking. The drainage areas for Outfalls 2 and 3 both contain loading docks/materials delivery and storms areas and contain similar materials storage such as petroleum products Sdiesel, oils, etc.). Based on higher laboratory analyses results for zincand copper, with other parameters generally similar and consistent, Outfall 3 was selected as the representativeg_utfall. Semi-annual/monthly sampling and laboratory analyses for the above groups of outfalls are attached. 5) Certification: North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article; or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article; or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). I hereby request Representative Outfall Status for my NPDES Permit. I understand that ALL outfalls are still subject to the qualitative monitoring requirements of the permit, unless otherwise allowed by the permit and regional office approval. I must notify DWQ in writing if any changes to the facility or its operations take place after ROS is granted that may affect this status. If ROS no longer applies, I understand I must resume monitoring of all outfalls as specified in my NPDES permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, llete, and accurate. Printed Na e�of Person Signing:--30V�� n • l'� 4--' 1101 _ Title: I�YPA� of Applicant) i-g-15 (Date Signed) Please note: This application for Representative Outfall Status is subject to approval by the NCDE'NR Regional Office. The Regional Office may inspect your facility for compliance with the conditions of the permit prior to that approval. Final Checklist for ROS Request This application should include the following items: ❑ This completed form. ❑ Letter or narrative elaborating on the reasons why specified outfalls should be granted representative status, unless all information can be included in Question 4. ❑ Two (2) copies of a site map of the facility with the location of all outfalls clearly marked, including the drainage areas, industrial activities, and raw materials/finished products within each drainage area. Page 2 of 3 SWU-ROS-2009 Last revised 12/30/2009 Representative Outfall St tus Request o Summary of results from monitoring conducted at the outfalls listed in Question 3. ❑ Any other supporting documentation. Mail the entire package to: NC DENR Division of Water Quality Surface Water Protection Section at the appropriate Regional Office (See map and addresses below) Notes The submission of this document does not guarantee Representative Outfall Status (ROS) will be granted as requested. Analytical monitoring as per your current permit must be continued, at all outfalls, until written approval of this request is granted by DWQ. Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. For questions, please contact the DWQ Regional Office for your area. Asheville Regional Office 2090 U.S. Highway 70 Swannanoa, NC 28778 Washington Regional Office 943 Washington Square Mall Phone (828) 296-4500 Washington, NC 27889 FAX (828) 299-7043 Phone (252) 946-6481 Fayetteville Regional Office FAX (252) 975-3716 Systel Building, 225 Green St., Suite 714 Wilmington Regional Office Fayetteville, NC 28301-5094 127 Cardinal Drive Extension Wilmington, NC 28405 Phone (910) 433-3300 FAX 9101486-0707 Phone (910) 796-7215 FAX (910) 350-2004 Mooresville Regional Office 610 East Center Ave_ Winston-Salem Regional Office Mooresville, NC 28115 585 Waughtown Street Winston-Salem, NC 27107 Phone (704) 663-1699 Phone (336) 771-5000 FAX (704) 663-6040 Water Quality Main FAX (336) 771-4630 Raleigh Regional Office Central Office 1628 Mail Service Center 1617 Mail Service Center Raleigh, NC 27699-1628 Raleigh, NC 27699-1617 Phone (919) 791-4200 Phone (919) 807-6300 FAX (919) 571-4718 FAX (919) 807-6494 Page 3 of 3 SWU-ROS-2009 Last revised 12/30/2009 OUTFALL - DRAINAGE AREA INFORMATION BORGWARNER TURBO SYSTEMS ARDEN, NORTH CAROLINA OUTFALI. - INDUSTRIAL ACTIVITIES IN POTENTIAL POLLUTANTS DRAINAGE DRAINAGE AREA AREA NO. I Warehousing of goods, small scale Miscellaneous petroleum products including research and development of goods, diesel, gasoline, oil, and grease; suspended vehicle access, cooling tower for solids; automotive products; metals; cooling HVAC of building, rooftop drainage tower additives. 2 Small scale research and development Miscellaneous petroleum products including of goods, vehicle access, rooftop diesel, gasoline, oil, and grease; suspended drainage solids; automotive products; metals. 3 Assembly of goods inside building, oil Miscellaneous petroleum products including products storage, loading docks, diesel, gasoline, oil, and grease; suspended vehicle access, materials and container solids; automotive products; metals. storage, rooftop drainage 4 Loading docks, wastewater treatment Oil and grease; wastewater treatment plant and incinerator, vehicle access chemicals such as defoamers, acids, sodas, rust inhibitors, and corrosion preventers. 5 Vehicle access and parking Miscellaneous petroleum products including diesel, gasoline, oil, and grease; suspended solids; automotive products. b Vehicle access and parking Miscellaneous petroleum products including diesel, gasoline, oil, and grease; suspended solids; automotive products. 7 Vehicle access and parking; outfall Miscellaneous petroleum products including includes stonnwater from off -site diesel, gasoline, oil, and grease; suspended areas (apartments and school) solids; automotive products. � ■eurira■!■■■ ■■IaP. �!■!!!!■ pro � U s LEGEND c DRAINAGE AREA fl :Y DRAINAGE AREA /2 r~ h �I DRAINAGE AREA /J n e R n' u oo zou 100 DRAINAGE AREA p _, •`' -» -. �� - b .Y= DRAINAGE AREA /5 SCALE I ` zoao- DRAINAGE AREA 06 `�• _ .A DRAINAGE AREA /7 NOTES, SITE DRAINAGE PLAN TOPOGRAPHIC SURFACE CONTOUR !. ROOF DRAINAGE REPORTEDLY DISCHARGES THROUGH OUTFALL 3. ame .c 5252-I3-0p59 DIRECTION OF STORNWATER 2. THE PORTION OF THE PROPERTY EAST OF CLAYTON CREEK IS RUNOFF FLOW WOODLAND AND FARMLAND AND IS NOT ASSOCIATED NTH INDUSTRIAL ACTIVITY. BORGWARNER TURBO SYSTEMS ~OF4 CATCH BASK NTH OIITFALL 3. OF-5 IDENTiFlfD AS OF -SA PRIOR TO 2008. "� s ASHEVILLE, NORTH CAROLINA 3 ce a 4. OF-7 IDENTIFIED AS OF-5 PRIOR TO 2008. u v1.1— 5. SITE DRAINS TO CLAYTON CREEK (CLASS C WATERWAY). �mloEce+w+urwMa o.� ,q Y wdr ... rnilxiw .�.. rbn wraw A.n IN7117 eTi7 lion I loll rl.rlr..... 99r'moil I III W 7yr!zimvuNow uEnv ME V u. .►, sem..ra.. SITE DRAINAGE PLAN BORGWARNER TURBO SYSTEMS A �� �►WY1 N •- . -a-.- • ry ,, a . a� a_ a Summary of Stormwater Analytical Results BorgWarner Turbo Systems Arden, North Carolina Analyte Benchmark Value or Range Date 7/tP-M9 11117/2009 6/212010 11/152010 61152011 11/2812011 71172012 12/1(/2012 6/13/2013 1Mni)13 3132014 4/142014 7242014 Outfall 01 Total Suspended Solids (m L] t00 3 a 23 36 40 92 1 9 3.6 20 4 '- 22! 44 84 Oil and Grease (m L) 15 BDL BDL BDL BDL RDI BDL BDL BDL I301_ 13111 BI r1 BDL BDI Lead(m Lj 0033 BDL BDL BDL BDL BDI. BDL 0.006 BDi 0U46 BDL LiDL BDL BDI. Zinc {m L) 0067 NA NA NA NA 'NA NA NA `A 0,42 0.49 0.29 0.440 0.130 Copper (m L) 0.007 NA NA NA NA NA NA NA NA BDL 0.0051 0.0085 0.0095 0.0025 p (standard unit Within 6.0 to 9,0 7.28 6,98 657 7.06 659 694 649 677 707 042 758 695 65h Outfall 02 Total Suspended Solids (m L) 100 28 2. I 1 5 16 2.9 4.8 4 0 66 5.2 23 11 44 4.1 Oil and Grease (m L) IS BDL BDL BDL BDL BDL BDL RDL BDL BDL BDL BDL BDL BDL Lead {m L) 0 033 BDL BDL BDL BDL BDL BDL HDL BDL 0 0065 BDL BDL 0,0052 BDL Zinc {m L) 0.067 NA NA NA NA NA NA NA NA 0099 0.074 0.096 0.170 0.120 Co er m L 0.007 NA NA NA NA NA NA NA NA BDL 00064 0.0032 0,012 0.005t, p Stan ar unt Within60to90 6,25 692 S.78 7.09 6.54 641 712 707 7.71 6.58 760 682 6.35 Outfall 03 Total Suspended Solids (m L) 100 35 24 4 5 20 45 1.4 so 96 64 12 11 53 30 Oil and Grease (m L) 15 BDL BDL BDL BDL BDL BDL. BDL BDL BDL BDL BDL BDL BDL Lead (m L) 0.033 BDL BDL BDL BDL BDL BDL BDL BDL BDL BDL BDL HDL BDL Z1nC(m L 0067 NA NA NA NA NA NA NA NA 0.25 0.23 0.26 0380 0.140 Copper (m L) 0,007 NA NA NA NA NA NA NA NA BDL 0.010 0.018 0.022 0.0074 p start ar unit within6.0to90 743 6.86 6.14 6.12 648 t,t , 155 6.97 734 6.48 7.71 6.66 6.30 Outfall 04 Total Suspended Solids (m L) t00 39 5.9 14 64 62 17 NA • 45 28 4.1 12 34 BDL Oil and Grease (m L) 15 BDL 0.0071 BDL BDL BDL BDL NA • BDL BDL BDL BDL BDL HDL Lead (m L) 0,033 BDL BDL BDL BDL BDL 00050 NA • BDL HDL BDL HDL BDL HDL Zinc (m L) 0,067 NA NA NA NA NA NA NA NA 0.10 0.095 0.19 D.095 0.080 Copper (m L) 0 D07 NA NA NA NA NA NA NA NA HDL 0.013 0.033 0.015 0.009 p (standard unit) Within 60to90 705 7.32 &54 741 726 690 NA* 636 685 076 643 657 646 Outfall 07 Total Suspended Solids {m L) 100 1 l 12 17 12 t2 13 11.0 63 IS 73 110 36 30 Oil and Grease (m L) 15 BDL BDL BDL BDL BDL BDL BDL NA *4 BDL BDI. BDL BDL BDL Lead (mg/L) 0 033 BDL BDL BDL BDL BDL BDL BDL BDL RDL BDI. BDL BDL BDI. Zinc (mg/L) 0.067 NA NA NA NA NA NA NA NA 0.077 0.091 0.089 0.071 0.082 Co er(m L) 0.007 NA NA NA NA NA NA NA NA BDL 0.0045 0.012 0,010 00043 p Stan ar 5nrt Withtn6Atu9.0 687 68R 5.89 787 655 699 6.05 625 6.98 6,51 6.49 635 644 Notes: 1. m84- - milligrams per liter 2 oil and Grease analysis starting in 20t 3 according to oar -polar Oil & Grease - Total Petroleum Ilydrocarbons Benchmark fur Oil & Gfeage was 30mglL prior to 2013 3 BDL - Below Detection Limit - analyte not detected at or above laboratory detection limit 4. NA - Not analyzed. ('sample nos able to be collected, " laboratory container accidently broken at labl 5 Bold concentrations indicate value outside oflabove general NPDES permit benchmark range Page I of 1 STORMWATER DISCHARGE OUTFALL (SDO) ANNUAL SUMMARY DATA MONITORING REPORT (DMR) 1 SPPP Annual Update DATA REVIEW FORM Calendar Year _2014_ Individual NPDES Permit No NCS❑❑❑❑❑❑ or Certificate of Coverage (COC) No. NCG0300000 This monitoring report summary of the calendar year should be kept on file on -site with the facility SPPP. Facility Name: _Borg Warner Turbo Systems_ County: _Buncombe_ Phone Number: (828) 654-2579 Total no. of SDOs monitored 5 Outfall No. _1_ Is this outfall currently in Tier 2 (monitored monthly)? Yes X No ❑ Was this outfall ever in Tier 2 (monitored monthly) during the past year? Yes ❑ No X If this outfall was in Tier 2 last year, why was monthly monitoring discontinued? Enough consecutive samples below benchmarks to decrease frequency ❑ Received approval from DWQ to reduce monitoring frequency ❑ Other ❑ Was this SDO monitored because of vehicle maintenance activities? Yes ❑ No X Parameter, (units) Total Rainfall, inches Benchmark N/A 100 15 0.007 0.030 0.067 6-9 Date Sample Collected, mmlddlyy Suspended Solids (mg/1) TPH — Oil and Grease (mg/1) Copper (mgll) Lead (mg/1) Zinc(mgli) pH 03/03/14 .18 18 <5.3 .0085 <.0050 0.29 7.58 04/14114 .22 44 <5.6 .0085 <0.025 ."0 6.95 07/24/14 0.52 8.4 <5.1 .0025 <.0050 .130 6.58 SWU-264 - Generic Annual DMR Last revised 5/17/2013 Additional Outfall Attachment Outfali No. _2 Is this outfall currently in Tier 2 (monitored monthly)? Yes X No ❑ Was this outfall ever in Tier 2 (monitored monthly) during the past year? Yes ❑ No X if this outfall was in Tier 2 last year, why was monthly monitoring discontinued? Enough consecutive samples below benchmarks to decrease frequency ❑ Received approval from DWQ to reduce monitoring frequency ❑ Other ❑ Was this SDO monitored because of vehicle maintenance activities? Yes ❑ No X Parameter, (units) Total Rainfall, inches Benchmark N/A 100 15 0.007 0.030 0.067 6-9 Date Sample Collected, mmlddlyy Suspended Solids (mg/1) TPH — Oil and Grease (mg/1) Copper (mgh) Lead (mg/1) Zinc(mg11) pH 03103/14 .18 11 <5.3 .0032 <.0050 0.096 7.6 04/14114 .22 64 <5.6 .012 .0052 0.170 6.82 07/24114 0.52 4.1 <5.3 .0056 <.0050 0.120 6.35 SWU-264 - Generic Annual DMR Last revised 5/17/2013 Additional Outfall Attachment Outfall No. 3 Is this outfall currently in Tier 2 (monitored monthly)? Yes X No ❑ Was this outfall ever in Tier 2 (monitored monthly) during the past year? Yes ❑ No X If this outfall was in Tier 2 last year, why was monthly monitoring discontinued? Enough consecutive samples below benchmarks to decrease frequency ❑ Received approval from DWQ to reduce monitoring frequency ❑ Other ❑ Was this SDO monitored because of vehicle maintenance activities? Yes ❑ No X Parameter, (units) Total Rainfall, inches Benchmark N/A 100 15 0.007 0.030 0.067 6-9 Date Sample Collected, mmlddlyy Suspended Solids (mg/1) TPH - Oil and Grease (mg/1) Copper (mg/1) Lead (mg/1) Zinc(mg11) pH 03/03/14 .18 11 <5.3 .018 <.0050 0.26 7.71 04114114 .22 53 <5.6 .022 .026 .380 6.66 07/24114 0.52 3.0 <5.0 .0074 <.0050 .140 6.30 SWU-264 - Generic Annual DMR Last revised 511712013 Additional Outfall Attachment Outfall No. _4 Is this outfall currently in Tier 2 (monitored monthly)? Yes X No ❑ Was this outfall ever in Tier 2 (monitored monthly) during the past year? Yes ❑ No X If this outfall was in Tier 2 last year, why was monthly monitoring discontinued? Enough consecutive samples below benchmarks to decrease frequency ❑ Received approval from DWQ to reduce monitoring frequency ❑ Other ❑ Was this SDO monitored because of vehicle maintenance activities? Yes ❑ No X Parameter, (units) Total Rainfall, inches Benchmark N/A 100 15 0.007 0.030 0.067 6-9 Date Sample Collected, mmlddlyy Suspended Solids (mg/1) TPH — Oil and Grease (mg/1) Copper (mg/1) lead (mg/1) Zinc(mgll) pH 03103/14 .18 12 <5.6 .33 <.0050 .19 6.43 04/14/14 .22 3.4 <5.6 .015 <.0050 .095 6.35 07/24114 0.52 <2.5 <5.0 .009 <.0050 .080 6.46 SWU-264 - Generic Annual DMR Last revised 511712013 Additional Outfall Attachment Outfall No. ^7 Is this outfall currently in Tier 2 (monitored monthly)? Yes X No ❑ Was this outfall ever in Tier 2 (monitored monthly) during the past year? Yes ❑ No X If this outfall was in Tier 2 last year, why was monthly monitoring discontinued? Enough consecutive samples below benchmarks to decrease frequency ❑ Received approval from DWQ to reduce monitoring frequency ❑ Other ❑ Was this SDO monitored because of vehicle maintenance activities? Yes ❑ No X Parameter, (units) Total Rainfall, inches Benchmark N/A 100 15 0.007 0.030 0.067 6-9 Date Sample Collected, mm/dd/yy Suspended Solids (mg/1) TPH — Oil and Grease (mg/1) Copper (mgll) Lead (mgll) Zinc(mgll) 03/03/14 .18 11 <5.6 0.012 <0.0050 0.089 6.49 04/14114 .22 3.6 <5.3 0.010 <0.0050 0.095 6.35 07124/14 0.52 <3.0 <5.6 .0043 <0.0060 0.082 6.44 SWU-264 - Generic Annual DMR Last revised 511712013 I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Signature Date For questions, contact your local Regional Office: DWQ Regional Office Contact Information: ASHEVILLE REGIONAL OFFICE 2090 US Highway 70 Swannanoa, NC 28778 (828) 296-4500 RALEIGH REGIONAL OFFICE 3800 Barrett Drive Raleigh, NC 27609 (919)791-4200 WINSTON-SALEM REGIONAL OFFICE 585 Waughtown Street Winston-Salem, NC 27107 (336) 771-5000 FAYETTEVILLE REGIONAL OFFICE 225 Green Street Systel Building Suite 714 Fayetteville, NC 28301-5043 (910) 433-3300 WASHINGTON REGIONAL OFFICE 943 Washington Square Mall Washington, NC 27889 (252) 946-648I CENTRAL OFFICE 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 807-6300 MOORESVILLE REGIONAL OFFICE 610 East Center Avenue/Suite 301 Mooresville, NC 28115 (704) 663-I699 WILMINGTON REGIONAL OFFICE 127 Cardinal Drive Extension Wilmington, NC 28405-2845 (910) 796-7215 "To preserve proteci and enhance Norflr Carolina's wafer. SWU-264 - Generic Annual DMR Last revised 5/17/2013 Herbert, Laura C From: Wallace, Matthew E <Matthew.Wallace @amec.com> Sent: Thursday, June 05, 2014 9:36 AM To: Herbert, Laura C Cc: jmartindale@borgwarner.com Subject: RE: BorgWarner (Brevard Road, Buncombe Co.) stormwater sampling information/reports Thank you Laura. We will be in touch! Matt From: Herbert, Laura C [mailto:laura.herbert(c)ncdenr.gov] Sent: Wednesday, June 04, 2014 7:40 PM To: Wallace, Matthew E; jmartindale bor warner.com Subject: RE: BorgWarner (Brevard Road, Buncombe Co.) stormwater sampling information/reports Matt and Jack, Thanks for the results. Matt, as we had discussed, BorgWarner should provide a letter summarizing what they have done as part of the Tiered response and any other supporting documentation (such as an inventory of materials with respect to zinc and/or copper). In this letter if they are requesting relief from the monthly sampling, they should state this. This will initiate our review and we will then schedule an inspection as part of this review. I am out of the office tomorrow and Friday, but will be back next week. Give me a call if you want to discuss. Thanks, Laura Laura Herbert, P.E. Regional Engineer Division of Energy, Mineral, and Land Resources - Land Quality Section NCDENR-Asheville Regional Office 2090 US Highway 70 Swannanoa, NC 28778 Tel:828-296-4500 Fax:828-299-7043 http://Portal.ncdenr.or /web/Ir a. Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and therefore may be disclosed to third parties unless the content is exempt by statute or other regulation. From: Wallace, Matthew E [maiIto: Matthew.Wallace(&amec.com] Sent: Wednesday, June 04, 2014 8:48 AM To: Herbert, Laura C Cc: imartindale@borciwarner.com Subject: BorgWarner (Brevard Road, Buncombe Co.) stormwater sampling information/reports Laura, 1 As discussed, attached are a few of the recent sampling reports related to Tier Two stormwater sampling at the BorgWarner Turbos facility on Brevard Road in Buncombe County. Jack Martindale, the EHS contact for the facility, is copied on this e-mail. Please review and let lack and/or me know if you would like to discuss and/or inspect the facility. We are currently keeping our eye on the weather for the next tentative sampling event which we plan to collect additional 'investigation' samples, as was done during the April event. Thanks! Matt Matthew E. Wallace, P.E. AMEC Environment & Infrastructure. Inc. Principal Engineer / Project Manager 1308 Patton Avenue, Asheville, NC 28806 Phone: 828.252.8130 Email: matthew.wallace(a),amec.com www.amec.com "This e-mail message and any attachments are for the sole use of the intended recipient(s) and may contain confidential and privileged information. Any unauthorized review, use or disclosure or distribution is prohibited. If you are not the intended recipient, please contact the sender by reply e-mail and destroy all copies of the original message and any attachments. Thank you." The information contained in this e-mail is intended only for the individual or entity to whom it is addressed. Its contents (including any attachments) may contain confidential and/or privileged information. If you are not an intended recipient you must not use, disclose, disseminate, copy or print its contents. If you receive this e-mail in error, please notify the sender by reply e-mail and delete and destroy the message. Herbert, Laura C From: Herbert, Laura C Sent: Monday, May 05, 2014 10:38 AM To: Vinson, Toby Subject: RE: ESI Compliance Review Request Attachments: Partner 2014.docx See attached. Thanks,Laura Laura Herbert, P.E. Regional Engineer Division of Energy, Mineral, and Land Resources - Land Quality Section NCDENR-Asheville Regional Office 2090 US Highway 70 Swannanoa, NC 28778 Tel:828-296-4500 Fax:828-299-7043 http://portal.ncdenr.org/web/i Notice: 6-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and therefore may be disclosed to third parties unless the content is exempt by statute or other regulation. From. Vinson, Toby Sent: Friday, May 02, 2014 3:52 PM To: Herbert, Laura C; Khan, Zahid; Holley, John; Sams, Dan; Mcclain, Pat Subject: FW: ESI Compliance Review Request Please look at these and answer if you know. Return to me done. tV From: Fister, Scott T Sent: Thursday, May 01, 2014 6:15 PM To: Lee, David; Mckee, Bernard; Mckee, Shawn; Vinson, Toby; Manuel, Vanessa Cc: Harwood, Joseph E; Barger, Angela Subject: ESI Compliance Review Request Hello ESI Internal Workgroup, I am excited to announce that there are 2 new applications to the ESI, one at the Environmental Partner level and one hoping for Steward. We also have eleven members that have to undergo their five year renewal visits. As per our procedure Angela and i request that a compliance review be carried out from your respective divisions. As some of you have "back-ups", please let me know if you are limited on time and I can reach out to your back up. We appreciate your time and research! Scott T. Fister Environmental Specialist Division of Environmental Assistance and Customer Service Department of Environment and Natural Resources 919.707.8131 ncesi.org (ESI homepage) DEACS.NCDENR.g,ov (DEACS homepage) *E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. Environmental Stewardship ti Initiative Compliance Review Form Environmental Partner Applicants Send completed form to: Scott Fister, scott.fister(a,ncdenr.gov Fax: (919) 707-8131 If yes, please list the facility name and then provide the name and phone number of the division contact familiar with current remediation status for each facility: 4. Please indicate below any other information that would be helpful in evaluating any of the applicants. Facility Name Comments BorgWarner Turbo Systems For SW Permit NCG03007S there is no record of criminal indictment or convictions in the last two years. There are also no records of any violations in the last two years. There was an NOV issued 4/27/2007 for not doing visual monitoring. In response he facility submitted results of their sampling and analysis through YR 2011. TE Connectivity Questions: Please contact: Scott Fister Division of Environmental Assistance and Outreach Scott.fister@ncdenr.gov or (919) 707-8131 Send completed form to: Scott Fister,scott.fister a,ncdenr.goy by email at or by fax at (919) 707-8131. Page 2 of 2 Partner 2014 nc Environmental Stewardship w Initiative -mac Compliance Review Form Environmental Partner Applicants Send completed form to: Scott Fister, scott.fister(a,ncdenr.gov Fax: (919) 707-8131 Please help us determine the eligibility of this applicant for the NC DENR Environmental Stewardship Initiative (ESI). They first criterion an applicant must meet is related to compliance. To become and Environmental Partner, an organization must not be under any environmental criminal indictment or conviction. The applicant will be rejected ff they do not meet this criteria based on your response below. For more information on this initiative visit the ESI home page at www.ncesi.org. Thank you for your assistance. Date Sent: 5/2/14 Please return no later than 5/23/14 w 1. DENR Division Information Division/Section: Division Representative Completing Compliance Review: 2. Facility Compliance Review For each facility listed below, please indicate whether that facility has been under criminal indictment or been convicted in the last 2 years (5/ 2012 to 512014)? Facility Name Previous Facility Name Street Address City County Permits Yes No BorgWarner Turbo 1849 Brevard Road Arden Buncombe Air Quality - Title V 11-773-09A; Hazardous Systems Waste Generator -- Large NCD981025950; ❑ ❑ SARA 313 28813SCHWTHWYI9; NPDES - Stormwater NCG030000; POTW Z-005-012 TE Connectivity Tyco 719 Pegg Rd Greensboro Guilford Air Quality - Small 09776R01; NPDES - Electronics Stormwater NCG030000; POTW Zero ❑ ❑ Discharge for Categorical Industries; RCRA ID NC0000202523 3. Are any of the sites currently under remediation? Yes ❑ No ❑ Page 1 of 2 Partner 2014 ig BorgWarner Internal Audit Report Date: Audit Number: 02714E 1 /9/ 14 1 /27/14 Scope and Documents Reviewed: Stormwater Benchmark exceedance for Zinc and Copper Audit Completed By: Jack Martindale Nathan West Megan Hopkins Jerry Reid Benchmark for Zinc = 0.067 mglL Benchmark for Copper = 0.007 mg1L Benchmark for Lead = 0.03 mglL ' June 16, 2013 Sampling _ �?- OF-1 - Zn = 0.42 mg/L; Pb = 0.42 mg/L OF-2 - Zn = 0.098 mg/L OF-3 - Zn = 0.25 mg/L GA UT` OF-4 - Zn = 0.10 mg/L LM OF-7 — Zn = 0.072 mg/L December 5, 2013 Sampling OF-1 - Zn = 0.49 mg/L OF-2 - Zn = 0.074 mg/L OF-3 - Zn = 0.23 mg/L Cu = 0.010 mg/L.�.. OF-4 - Zn = 0.095 mg/L Cu = 0.013 mg/L OF-7 — Zn = 0.091 mglL Cu = 0.045 mglL h TK A TAIE NT BUILDING - � � ror aea x 6P6=P==6n SCALE r . 2w r Page 1 of 13 Audit Report/ Opportunities for Improvement: January 9, 2014 Outfall 1: No obvious sources of metals; especially zinc coated. BMP: Good Housekeeping; Nearby building has painted roofing Opportunity: Determine whether galvanized stormwater drain pipe could leach into outfall. January 9, 2014 Outfall 2: Potential metals Sources: Trash Dock, Recyclable Metals, Hoppers BMPs: Roofing over scrap metal, Good Housekeeping Opportunity: Check Hopper content; determine scrap metal content; relocate or cover pipes and metal stored outside. Page 2 of 13 January 9, 2014 Outfall 3: Potential metals Sources: Trash Dock, Recyclable Metals, Hoppers; Piping BMPs: Roofing over scrap metal, Good Housekeeping Opportunity: Check Hopper content; determine scrap metal content; relocate or cover pipes and metal stored outside January 27, 2014 Outfall 4: Potential metals Sources: Stacker, Shipping dock area, Thermal Oxidizer BMPs: Housekeeping, drain plug Opportunity: None Identified Page 3 of 13 January 27, 2014 Qutfall 7: Potential Metals Sources: Avery's Creek Elementary School Upper Parking Lot Adjacent Apartment Complex BMPs: Housekeeping Opportunity: None Identified Page 4 of 13 Nonconformance: Not a Non -Conformance Stormwater "benchmark" value exceeded; requires increased monitoring and sampling. Annual Testing Complete: January Stormwater sampling required per Tier 2 increased frequency — unable to sample negligible rainfall Inspection / Investigation Complete per Tier I and Tier 2 requirements Summary: • Housekeeping and Landscaping are well managed. • Obvious sources of zinc and copper are not apparent through visible inspections of each outfall and it's drainage area. • Zinc used in Reman Operations for blast Media unlikely cause Opportunities- • Extend roof over the scrap metal, recycling, and waste container dock area — complete AR Submitted • Sample upstream and downstream of the outfall pipe — complete see April and July Sampling including rainwater • Check Hopper content — Complete — scrap metal and coolant • Determine turbo and scrap metal content — complete negligible Cu or Zn. Page 5 of 13 il BorgWrarrwr Internal Audit Report Date: Audit Number: 042214E 4-22-14 4-29 Scope and Documents Reviewed: Stormwater Benchmark exceedance for Zinc and Copper Audit Completed By: Jack Martindale Matt Wallace - AMEC Part A: Stormwaier Benchmarks and Monk ring ftso tf ❑ ��a dis[hGrgt this penal �' Drte Ssm 24-how vim I PK Non-Pol r O&W Tonl Toxi< Ourhbl Na. Ce0eraed. Tatal Suspended Saids Ster�rd units Lard) TORSI Pe"Ok% ro Ot(wcs �moi ddj yr � bwlm. � "V*Q serh«ss aefxhMW*5=. _ - 100NVLLarSo=gj 6.0-90 0.007m�lL 0.03r*jL 0.067mg/L 15m�{L 1oWL OF-1 AJW14 022 U &S5 0.OM A-o25 0.440 5.6 %A OF2 UW 14 0.22 64 5 82 4.412 0.0052 0.170 5.6 NA OF-3 41WI4 0.22 1 53 6 66 0.022 1 10.023 0.3m •:5-6 NA OF a 4( WIA 022 SA 6S7 0.015 1 0.0050 0.045 •:5.6 NA OF7 4/14/14 012 3.6 635 0.010 fiAm O.D31 •:5 3 IW Page 6 of 13 r T �: ••v f y , ,• t /!T Ir *W WIN ILI f , r Audit Report/ Opportunities for Improvement: April 22 & 29, 2014 Outfall 1: No obvious sources of metals; especially zinc coated. BMP: Good Housekeeping; Nearby building has painted roofing Opportunity: Determine whether galvanized stormwater drain pipe could leach into outfall. Sample upstream April 22 & 29, 2014 Outfall 2: Potential metals Sources: Trash Dock, Recyclable Metals, Hoppers BMPs: Roofing over scrap metal, Good Housekeeping Opportunity: Clean and sweep — sample upstream April 22 & 29, 2014 Outfall 3: Potential metals Sources: Trash Dock, Recyclable Metals, Hoppers; Piping BMPs: Roofing over scrap metal, Good Housekeeping Opportunity: Clean and sweep — sample upstream April 22 & 29, 2014 Outfall 4: Potential metals Sources: Stacker, Shipping dock area, Thermal Oxidizer BMPs: Housekeeping, drain plug Opportunity: None Identified April 22 & 29, 2014 Outfall 7: Potential Metals Sources: • Avery's Creek Elementary School • Upper Parking Lot • Adjacent Apartment Complex BMPs: Housekeeping Opportunity: Norte Identified Nonconformance: Not a Non -Conformance • Stormwater "benchmark" value exceeded; requires increased monitoring and sampling. • Annual Testing Complete: January Stormwater sampling required per Tier 2 increased frequency — unable to sample negligible rainfall • Inspection / investigation Complete per Tier 1 and Tier 2 requirements Summary: • Housekeeping and Landscaping are well managed. Page 8 of 13 • Obvious sources of zinc and copper are not apparent through visible inspections of each outfall and it's drainage area. Options: �• Sample upstream of each outfall to determine / isolate the potential sources; Including rainwater ! Sweep around hoppers and ensure lids are closed Page 9 of 13 W BorgWarner Internal Audit Report Date: Audit Number: 042214E 9-22-14 Scope and Documents Reviewed: Stormwater Benchmark exceedance for Zinc and Copper Audit Completed By: ,Tack Martindale Inspection / Investigation Complete per Tier 1, Tier 2, and Tier 3 requirements See Sept 25 report: Subject: Report of July 2014 Stormwater Discharge Sampling and Review of Stormwater Activities Reduce rainfall due to contact with rainwater: see AR Request and Approval below Page 10 of 13 Back Dock Roof Extension Executive Summary A roof extension is needed on the back dock to prevent runoff of rainwater containing metals and coolant from flowing into Clayton Creek. The contaminated effluent is generated when rainwater comes into contact with from a variety of waste streams the back dock area. BorgWarner Asheville's Stormwater Permit requires semi-annual sampling (2013) which has resulted in results above the benchmark for zinc and copper, two known aquatic toxins. Since the benchmark levels were exceeded, additional sampling has been required in 2014. Reports are submitted to NCDENR as part of the permit conditions. Although generally well maintained, site visits from state inspectors would draw attention to these containers stored in the open. While a majority of coolant from chips and turnings are gravity drained into a sump, some metals contaminated with coolant enter the larger open top dumpsters located in the back dock "unroofed" staging area. Coolant spills (containing 55-65% petroleum oil) have occurred from rainfall events when water enters open -top dumpster containers and flows to the stormwater drain through holes in the container's bottom and/or rear access door. NC General Statute143-215.85 requires notice when: "A person who owns or has control over petroleum that is discharged into the environment shall immediately take measures to collect and remove the discharge, report the discharge to the Department within 24 hours of the discharge, and begin to restore the area affected by the discharge in accordance with the requirements of this Article if the volume of the petroleum that is discharged is 25 gallons or more or if the petroleum causes a sheen on nearby surface water or if the petroleum is discharged at a distance of 100 feet or less from any surface water body." The proposed roof system would allow all waste steams to be out of the elements thus reducing risk of storm -water runoff issues. This design is a new pre-engineered roofing system 160' X 66' at a cost of $202K. In addition to preventing runoff of trace metals and coolant, the roofing would also reduce rainwater from entering the sump system that is pumped to the Thermal Oxidizer for on -site destruction of process coolant and "mop water." Currently we process approximately 318,000 gallons of rain water per year at a cost of $38,000 annually. Our evaluation of the current back dock area leads us recommend a roof that will reduce environmental risk, eliminate burning rainwater, and provide a space for current and future needs. page 11 of 13 CAPITAL PROJECT APPROPRIAMN REQUEST Reportlno Unit -:Turbos R. Code 10 Pirojact Numbot 2. j0j�jrmadddfM) to act Tvg)o: 0escrlption 01 t0jacL, Brick [10cl fenovsUm for storm walor.coolainme'l oust Pr _09ram a 10:YoajS ruffancy Exch Rate pe CAPITAL 3PENDINGO-01 T oea urronom A Doltara Total Fixed Assets Lose: Existing Assets Included Above Tooling -Net Investment Last: Existing Toollag Start-up Expanses Loss: Exis Ong start-up FxPonsos Total Appropriation Request Working Capitat RoquilaMents, Total Not Invetrtniontl corront Yeat Total Curront Yoar Total % J, 202000 20210W 2D2,000,• 202, 202,000 202.DOD M,222 202.0D0 I 202A00I202,000 INCLUDED IN THIS YEARS BUDGET 1715500 Dostrod Start Date I Est. Complatfoo Data RCI Net Prozat DIscouatod Paybach 1 Created Period Y. almulattorwoo VAI RFPORTiNG UNIT HEViEW-A.Hp APPRMA RUGmrral Atagraet u3 Qala RUConVollf 4 BUSINESUGROUP REVIEW AND APPROVAL VP Supply Chk.&. R26MA 01bla 0814 VP,-0nZ;a0 Ll" Niss" OW6 CORPORATE INVESTMENT COMMITTEE REVIEW AND APPROVAL VP a Treasurer Dolt EW & CFO Dare VP & Controller Oat* PmWent & CEO Date Ap0mved by UW Ward of0keetmon: Mo. Q Yr. VP & General Coumwj Oslo I Page 12of B B oryYhrm r. Ina CAPITAL FROJECr APPROPRIATION REQUEST Raparting L rely ftU. Coan projem Number Oma (ruYdddlyM) Pra pro •�.- t Oascrlptlon of "act: P=k;iara rdCW brI:1 far i3II rn niu! cw &r• "Fu CUlla+aa s . rlo_ae - _ ProgmmUfa ieynsef Ca E etkRHU 1.00 NaUam CANTAL SPEN=(3 AMOUNT n I a .S Total fbcW As= Less: Fsf drag Assets ImbWad Abovo TooBnD - Not tmrastm Law., Exbdng TooUn Start-up Fspaoan Lain: ExidUng r -up E�cperesli Total APproWfatlon ROgt7Ya Working CapFW Fieq:&antrrt� TotalI trnrstrn�a Currort s Total arrant Total 21'iz,Oti) 20< AF1 000 OO4 _ 262 Ow 2Ot000 26¢,OW 202,000 OOO 1 2 aw 2OZ000 INCLunHO IN THIS YEARS BUOOET .75,:3r:i 17kow Dlelrad Start Oau Est Completion ROI Net Present V e O cauntld Prfbzck Gate Created I d % alraulat`l r se Ifs taYr 'p 1 3r.-onan tc:. :aAI 27 p OTMIG UNtT Rf:VlZW N1D APPf DVAL au [wras Daa RV ca-- .,� B=NESS GROUP REVIEW AND APPROVAL w MOW&. Rnmwta Bata Daa VA GNd.-d lk M& Am sdw= Oaf I VP to" • CO Loa AAft�* am tewir.a ;1:.aa..w r:eeetat.tmma o.rI a".:: VPFh. uc.tr� C� CORPORATE INVESTMENT CORMITTEE REVIEW AND APPROVAL NP & Trr.>;rrer Ozle EW A (-O Data VP L C oWmller (late PWhftnt d CEO Dale AopVdtd by BW Bawd of 0WOM rs W. W. yr. VP b CknuW Counsel Dato BorgWarner Turbo Systems Back Dock Renovations Invesimant Asheville Plant(RU 210) September 24, 2014 us$ (000) Financial Summary Total Fixed Assets 202 Existing Assets Taoling Gross Investments 202 Customer Reimbursement Start -Up Cost Extstiny Startup Cast 0 Sub -Total investment 202 Workin Ca ital 0 Total Investment 202 NPV J�D Generated NIA DivOp N/A BW-Rol Expected WA Payback Time NIA Included in Budget/LRP Yes Page 13 ol' 13 STORMWATER DISCHARGE OUTFALL (SDO) MONITORING REPORT GENERAL PERMIT NO. NCG030000 SAMPLES COLLECTED DARING CALENDAR YEAR: 2011 CERTIFICATE OF COVERAGE NO. NCGO30075 (This monitoring report is due at the Division no later than 30 days from the date the facility receives the sampling results from the laboratory.) FACILITY NAME Borp-Warner Turbo Systems COUNTY Buncombe PERSON COLLECTING SAMPLES Matt Wallace (AMEC) PHONE NO. 8( 28) 684-4169 CERTIFIED LABORATORY Environmental Science Corp Lab 9 ENV375 PLEASE SIGN ON THE REVERSE 4 Part A. Specific Monitoring Requirements Outfall No. Date Sample Collected, mo/ddl r 00530 00400 01051 00556 78141 Total Suspended Solids, m L pH, Standard units Lead, mg/L Oil and Grease, m L Total Toxic Organics, m /L Benchmark - 100 Within 6.0 — 9.0 0.033 30 t OF-1 Il/28111 1.9 6.84 BDL BDL NA OF-2 11/2811 l 4.8 6.41 BDL SDL NA OF-3 11/28/11 14. 6.06 BDL BDL NA OF-4 11/28/11 17. 6.90 0.0050 BDL NA OF-7 11/28/11 13. 6.79 BDL BDL NA Note: If you report a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier 1 or Tier 2 responses. See General Permit text. NA: Not Applicable Did this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month? _ yes X no (if yes, complete Part B) Part B: Vehicle Maintenance Activity Monitoring Requirements Ou tfall No. Date Sample Collected, mo/ddl r 00556 00530 00400 Oil and Grease, m L Total Suspended Solids, m /L pH, Standard units New Motor Oil Usage, Annual averse al/mo _ Benchmark - 30 100 6.0-9.0 - Note: If you report a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier I of See General Permit text. .. STORM EVENT CHARACTERISTICS: Mail Original and one Division of Water Qua] Date 11/28/201 l (first event sampled) Attn: DWQ Central Fili Total Event Precipitation (inches): 2.59 inches 1617 Mail Service Ceni Raleigh, North Carolin Date (list each additional event sampled this reporting period, and rainfall amount) Total Event Precipitation (inches): s: r' 27I9R6I17 JAN 12 2012 _ 9 LWATER QUALITY SSECTtDN AS�J V'[.�EgwU 2�4�.oa1�Q s 1 Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for the facility subject to the requirement to sample (for metal finishing use the definition as found in 40 CFR 433.1 l; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for electronic crystal manufacture use the definition as found in 40 ChR 469.22; and for cathode ray tube manufacture use the definition found in 40 CI'R 469.31). Facilities that incorporate a solvent management plan into the Stormwater Pollution Prevention Plan may so certify, and the requirement for TTO monitoring may be waived. The solvent management plan shall include a list of the total toxic organic compounds used and the other elements listed in the General Permit. For those facilities electing to employ the TFO monitoring waiver, the discharger shall sign the following certification statement: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the stormwater or areas which are exposed to rainfall or stormwater runoff has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing all the provisions of the solvent management plan included in the Stormwater Pollution Prevention Plan." Name (Print name) Title (Print title) .L.0 IZZo11 (Signature) (Date) "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. rased on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." t 1 Z '2cs l I (Signature of Per ittec) I (Date) SWU-245-031309 Page 2 of 2 Summary of Weather Conditions from Station KAVL (Asheville Airport) STATE CLIMATE OFFICE OF NORTH CAROLINA NC STATE UNIVERSITY CRONOS Database Station ID: KAVL Station type: ASOS Station name: Asheville Regional Airport City, State: Asheville, NC County: Buncombe County Latitude: 35.4361944 Longitude:-82.5418056 Elevation: 2165 feet above sea level Climate division: NC01 - Southern Mountains Supported by: NOAA National Weather Service Data retrieval from KAVL - Asheville Regional Airport for past 8 day(s) 179 records for this period of record (99.4°Y data available; 1 missing records) Date/Time (EST) 2m Hourly Precipitation (in) 11/24/20110:54 11/24/2011 1:54 11/24/2011 2:54 11/24/2011 3:54 11/24/20114:54 11/24/2011 5:54 11/24/2011 6:54 11/24/2011 7:54 11/24/2011 8:54 11/24/2011 9:54 11/24/2011 10:54 11/24/2011 11:54 11/24/2011 12:54 11/24/2011 13:54 11/24/2011 14:54 11/24/2011 15:54 11/24/2011 16:54 11/24/2011 17:54 11/24/2011 18:54 11/24/2011 19:54 11/24/2011 20:54 11/24/2011 21:54 11/24/2011 22:54 11/24/2011 23:54 11/2S/20110:54 11/25/2011 1:54 11/25/2011 2:54 11/25/2011 3:54 11/25/20114:54 11/25/20115:54 11/25/2011 6:54 11/25/2011 7:54 11/25/2011 8:54 11/25/2011 9:54 Summary of Weather Conditions from Station KAVL (Asheville Airport) 11/25/2011 10:54 11/25/2011 11:54 11/25/2011 12.54 11/25/2011 13.54 11/25/2011 14:54 11/25/2011 15:54 11/25/2011 16:54 11/25/2011 17:54 11/25/2011 18:54 11/25/2011 19:54 11/25/2011 20:54 11/25/2011 21:54 11/25/2011 22:54 11/25/201123:54 11/26/20110:54 11/26/2011 1:54 11/26/2011 2:54 11/26/2011 3:54 11/26/20114:54 11/26/2011 5:54 11/26/2011 6:54 11/26/20117:54 11/26/20118:54 11/26/2011 9:54 11/26/2011 10:54 11/26/2011 11:54 11/26/2011 12:54 11/26/2011 13:54 11/26/2011 14:54 11/26/2011 15:54 11/26/2011 16:54 11/26/2011 17:54 11/26/2011 18:54 11/26/2011 19:54 11/26/2011 20:54 11/26/2011 21:54 11/26/2011 2 2:54 11/2 6/2011 23:54 11/27/2011 0:54 11/27/2011 1:54 11/27/2011 2:54 11/27/2011 3:54 11/27/20114.54 11/27/2011 5:54 11/27/2011 6:54 11/27/2011 7:54 11/27/20118:54 Summary of Weather Conditions from Station KAVL (Asheville Airport) 11/27/2011 9:54 11/27/2011 10.54 11/27/2011 11:54 11/27/2011 12:54 11/27/2011 13:54 11/27/2011 14:54 11/27/2011 15:54 11/27/2011 16:54 11/27/2011 17:54 11/27/2011 18:54 11/27/2011 19:54 11/27/201120:54 0.0001 11/27/201121:54 0.0001 11/27/2011 22:54 11/27/201123:54 0.0001 11/28/20110.54 11/28/20111:54 0.0001 11/28/20112:54 0.02 11/28/20113:54 0.02 11/28/20114:54 0.06 11/28/20115:54 0.13 11/28/20116:54 0.08 11/28/20117:54 0.09 11/28/20118:54 0.11 11/28/20119:54 0.1 11/28/201110:54 0.23 11/28/201111:54 0.16 11/28/201112:54 0.18 11/28/201113:54 0.24 11/28/201114:54 0.14 11/28/201115;54 0.06 11/28/201116:54 0.14 11/28/201117:54 0.26 11/28/201118:54 0.19 11/28/201119:54 0.15 11/28/201120:54 0.08 11/28/201121:54 0.08 11/28/201122:54 0.05 11/28/201123:54 0.02 11/29/20110:54 0.0001 11/29/2011 1:54 11/29/2011 2:54 Mr. Matt Wallace AMEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 Report Summary Thursday December 01, 2011 Report Number: L548772 Samples Received: 11/29/11 Client Project: 6252-11-1927 Description: Borg Warner 12065 Lebanon Rd. Mt. Juliet, TN 37122 1615) 758-5958 1-E00-767-5959 Fax (615) 758-5859 Tax I.O. 62-0814289 Est. 1970 The analytical results in this report are based upon information supplied by you, the client., and are for your exclusive use. IE you have anyy questions regarding this data package, please do not hesitate to ca11. Entire Report Reviewed By: Ji4 Hunt , ESC Representative Laboratory Certification Numbers A2LA - 1461-01, AIHA - 100789, AL - 40660, CA - 1-2327, CT - PH-0197, FL - E87487 GA - 923, IN - C-TN-01, KY - 90010, KYUST - 0016, NC - ENV375/Dw21704, ND - R-140 NJ - TN002,NJ NELAP - TN002, SC - 84004, TN - 2006, VA - 00109, WV - 233 AZ - 0612, HN - 047-999-395, NY - 11742, wI - 998093910, NV - TN000032008A, TX - T104704245, OK-9915, PA - 68-02979 Accreditation is only applicable to the test methods specified cn each scope of accreditation held by ESC Lab sciences. Note: The use of the preparatory EPA Method 3511 is not approved or endorsed by the CA ELAP. This report may not be reproduced, except in full, without written approval from ESC Lab Sciences. where applicable, sampling conducted by ESC is performed per guidance provided in labotatory standard operating procedures: 060302, 060303, and 060304, Page 1 of 11 WG-OF Ct10EGE REPORT OF ANALYSIS Mr. Matt Wallace AMEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd_ Mt. Juliet. TN 37122 (6151 156-5858 1-800-767-5859 Fax I615) 759-5859 Tax I.D. 62-081428g Est. 1970 December 01, 2011 ESC Sample # L548772-01 Date Received November 29, 2011 Description BorgWarner Site ID TURBOS Sample ID OF-1 Project 4 6252-11-1927 Collected By Matthew E. Wallace Collection bate : 11/28/11 03:15 Parameter Result Det. Limit knits Method Date Dil. Oil s Grease (Hexane Extr) BDL 5.6 mg/1 1664A 11/30/11 1 Suspended solids 1,9 1.0 mg/1 2540D 11/30/11 1 Lead 6DL 0.0050 rng/1 200.7 11/29/11 1 BDL - Below Detection Limit Det. Limit - Practical Cuantitation Limit(PQL) No to : The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 12/01/11 10:34 Printed: 12/01/11 11:00 Page 2 of 11 REPORT OF ANALYSIS Mr. Matt Wallace AMEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 23B06 12065 Lebanon Rd. Pot. Juliet, TN 37122 (615) 758-5858 1-800-767-5859 Fax 1615) 758-5859 Tax I.D. 62-0814289 Est. 1970 ❑ecember 01, 2011 ESC Sample 4 L548172-02 Date Received November 29, 2011 Description BorgWarner Site ID TURBOS Sample ID OF-2 P rgject k 6252-11-1927 Collected By Matthew E. Wallace Collection Date 11/28/11 03:00 Parameter Result Det. Limit Units Method Date Dil. Oil 6 Grease (Hexane Extr) BDL 5.6 mg/1 1664A 11/30/11 1 Suspended Solids 4.8 1.0 mg/1 2540D 11/30/11 1 Lead BDL 0.0050 m9/1 200.7 11/29/11 1 BDL - Below Detection Limit Det, Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 12/01/11 10:34 Printed: 12/01/11 11:00 Page 3 of 11 REPORT OF ANALYSIS Mr. Matt Wallace AMEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd. Mt. Julie:, TN 37122 (615) 758-SBSB 1-800-161-SBSP Fax (615) 758-5859 Tax S.D. 62-0814289 Est. 1970 December 01, 2011 ESC Sample N 1,548772-03 Date Received November 29, 2011 Description BorgWarner Site 10 TURBOS Sample ID OF-3 Project # 6252-11-1927 Collected By Matthew E. Wallace Collection Date 11/28/11 03:05 Parameter Result Det. Limit Units Method Date Dil. Oil 6 Grease (Hexane Extr) RDL 5.9 mg/1 1664A 11/30/11 1 Suspended Solids 14. 1.0 mg/1 2540D 11/30/11 1 Lead Sbi 0.0050 mg/1 200.7 11/29/11 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 12/01/11 10:34 Printed; 12/01/11 11:00 Page 4 of 11 REPORT OF ANALYSIS Mr. Matt Wallace AMEC - Asheville, NC 1300-C Patton Avenue Asheville, 14C 28606 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 75B-Sa58 1-800-767-SB59 Fax (615) 758-5B59 Tax I.D. 62-0814289 Est. 1970 December 01, 2011 ESC Sample )i L548772-04 Date Received November 29, 2011 Description BorgWarner Site ID TURBOS Sample ID OF-4 Project a 6252-11-1927 Collected By Matthew E. Wallace Collection Date 11/28/11 03:25 Parameter Result Det. Limit Units Method Date Dil. Oil 5 Grease (Hexane Extr) 8DL 5.9 mg/1 1664A 11/30/11 1 Suspended Solids 17. 1.0 mg/1 2S40D 11/30/11 1 Lead 0.0050 0.0050 mg/1 200.7 11/29/11 1 8DL - Below Detection Limit Det. Limit - Practical ouantitation Limit(POL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 12/01/11 10:34 Printed: 12/01/11 11:00 Page 5 of 11 40ESC L•A.8 5•C• t,E•N-C• E•3 REPORT OF ANALYSIS Mr. Matt Wallace AMEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 2B806 Date Received November 29, 2011 Description BorgWarner Sample ID OF-7 Collected By Matthew E. Wallace Collection Date 11/28/11 03:20 Parameter Result Oil & Grease (Hexane Extr) BDL Suspended Solids 13. Lead SDL 12065 Lebanon Rd. Mt. Juliet, TN 37122 f6151 758-5858 1-800-767-5859 Fax (615) 75B-5059 Tax 1,0. 62-0814289 Est. 1910 December Cl, 2011 ESC Sample # : L548172-05 Site ID TURBOS Project # 6252-11-1927 Det, Limit Units Method Date Dil. 5.6 mg/1 1664A 11/30/11 1 1.0 mg/1 2540D 11/30/11 1 0.0050 mg/l 200.7 11/30/11 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 12/01/11 10:34 Printed: 12/01/11 11:00 Page 6 of 11 Sample Number L548772-01 Attachment A List of Analytes with QC Qualifiers Work Sample Group Type Analyte WG567770 SAMP Suspended Solids Run I0 Qualifier R1950832 T4 Page 7 of 11 Attachment B Explanation of QC Qualifier Codes Qualifier Meaning T4 (ESC) - Additional method/sample information: QNS - Quantity Not Sufficient Qualifier Report Information ESC utilizes sample and result qualifiers as set forth by the EPA Contract laboratory Program and as required by most certifying bodies including NELAC. In addition to the EPA qualifiers adopted by ESC, we have implemented ESC qualifiers to provide more information pertaining to our analytical results. Each qualifier is designated in the qualifier explanation as either EPA or ESC. Data qualifiers are intended to provide the ESC client with more detailed information concerning the potential bias of reported data. Because of the wide range of constituents and variety of matrices incorporated by most EPA methods,it is common for some compounds to fall outside of established ranges. These exceptions are evaluated and all reported data is valid and useable 'unless qualified as 'R' (Rejected)." Definitions Accuracy - The relationship of the observed value of a known sample to the true value of a known sample. Represented by percent recovery and relevant to samples such as: control samples, matrix spike recoveries, Surrogate recoveries, etc. Precision - The agreement between a set of samples or between duplicate samples. Relates to how close together the results are and is represented by Relative Percent Differrence, Surrogate - Organic compounds that are similar in chemical composition, extraction, and chromatography to analytes of interest. The surrogates are used to determine the probable response of the group of analytes that are chem- ically related to the surrogate compound. Surrogates are added to the sample and carried through all stages of preparation and analyses. TIC - Tentatively Identified Compound: Compounds detected in samples that are not target compounds, internal standards, system monitoring Compounds, Or surrogates. Page 9 of 11 12065 Lebanon Rd. Mt, Juliet, TN 37122 *ESC 4615) 758-5858 I-B00-767-5659 Fax (6151 758-5859 L �A-B 5- C- I- E- N- C- e•5 Tax 1.D, 62-0814209 Eat. 1970 AMEC - AsheviIle, NC Mr. Matt Wallace 1308-C Patton Avenue Quality assurance Report Level it Asheville, NC 26806 December 01, 2011 L548112 Laboratory Blank Analyte Result Unite 9 Rec Limit Batch Date Analyzed T Lead < ,005 mg/1 WG56771B 11/29/11 20:43 Oil & Grease (Hexane Extr) < 5 mg/l WG567767 11/30/11 06:42 Oil & Grease (Hexane Extr) < 5 mg/I wG567874 11/30/11 19:46 Lead < .005 mq/1 WG567715 11/30/ll 21.45 Suspended Solids < 1 mg/1 WG567770 11/30/11 13:05 Duplicate Analyte Units Result Duplicate RPD Limit Ref Sammp Batch Lead m9/1 0.00610 0.00500 19.9 20 L548772-04 tWG567719 Lead mg/1 0 0 0 20 L546716-02 WG567719 Suspended Solids mg/1 i600 1600 0.499 5 L548706-03 WG567770 Suspended Solids mg/1 39.0 41.0 5.00 5 L548797-04 WG567770 Laboratory Control Sample Analyte Units Known Val Result £ Rec Limit Batch Lead mg/l 1 1.C7 107, 85-115 WG567718 oil & Grease (Hexane Extr) mg/l 40 35.1 67.8 78-114 WG567767 Oil & Grease (Hexane Extr) mg/1 40 39.8 9915 78-114 WG567874 Lead mg/1 1 1.01 101. 85-115 wG567719 Suspended Solids mg/l 773 776. 100. 85-115 WC561770 Laboratory Control Sample Duplicate Analyte Units Result Ref IRec Limit RPD Limit Batch Oil & Grease (Hexane Extr) mg/1 35.0 35.1 88.0 78-114 0.285 20 WG567761 Oil & Grease (Hexane Extr) mg/1 40.2 39.8 100. 18-114 1.00 20 wG567674 Suspended Solids mg/1 768. 776. 99.0 85-115 1.04 20 wG567770 Matrix Spike Analyte units MS Res Ref Res 7V R Rec Limit Re: Samp Batch Lead mg/1 1.OS 0100500 1 108. 75-125 L549772-04 wG567716 • Performance of this Analyte is outside of established criteria. For additional information, please see Attachment A 'List of Analytes with QC Qualifiers.' Page 9 of 11 AMEC - Asheville, NC Mr. Kart Wallace 1308-C Patton Av*nue Asheville, NC 26806 4uality Assurance Report Level II L548772 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 156-5858 1-900-767-5859 Fax (615) 758-5859 Tax E.D. 62-0814269 Est. 1970 December 01, 2011 Matrix Spike Analyte Units M5 Res Ref Res TV t Rec Limit Ref Samp ________Batch Lead mo/1 D.982 0 1 98.2 75-125 L548776-03 WG567719 Matrix Spike Duplicate Analyte units MSD Ref 1R9C Limit RPD Limit Ref Samp Batch Lead mg/1 1,07 1.08 106. 75-125 0.930 20 L540772-04 WG567718 Lead n9/1 0.998 0,982 99.8 75-125 1.62 20 L548776-03 WG567719 Batch number /Run number / Sample number Cross reference HG567716: R1949302: L548772-ni 02 03 04 WG561767: R1949953: L548772-01 02 WG567874: R1950412: L54B772-03 04 05 WG567719: R1950634: L548772-05 WG567770: R1950832: L548772-01 02 03 04 05 Calculations are performed prior to rounding of reported values. • Performance of this Analyte is outside of established criteria. For additional information, please see Attachment A '[fist of Analyzes with qC qualifiers. Page 10 of 11 AXEC - Asheville, NC Mr. Matt Wallace 1308-C Patton Avenue Asheville, NC 28906 12065 Lebanon Rd. Mt. tuliet: TN 37122 (615) 75e-5850 1-900-167-$859 Fax (615) 758-5859 Tax T.D. 62-0614289 Eat. 1970 Quality Assurance Report Level lI December 01, 201i L549772 The data package includes a summary of the analytic results of the quality control samples required by the Sw-946 or CWA methods. The quality control samples include a method blank, a laboratory control sample, and the matrix spike/matrix spike duplicate analysis, If a target parameter is outside the method limits, every sample that is effected is flagged with the appropriate qualifier in Appendix 8 of the analytic report. Method Blank - an aliquot of reagent water carried through the entire analytic process. The method blank results indicate if any possible contamination exposure during the sample handling. digestion or extraction process, and analysis. Concentrations of target analytes above the reporting limit in the method blank are qualified with the "B' qualifier. Laboratory Control Sample - is a sample of known concentration that is carried through the digestion/extraction and analysis process. The percent recovery, expressed as a percentage of the theoretical concentration, has statistical control limits indicating that the analytic process is "in control". Tf a target analyte is outside the control limits for the laboratory Control sample or any other control sample, the parameter is flagged with a ",14" qualifier for all effected samples. Matrix Spike and Matrix Spike Duplicate - is two aliquots of an environmental sample that is spiked with known concentrations of target analytes. The percent recovery of the target analytes also has statistical control limits. If any recoveries that are outside the method control limits, the sample that was selected for matrix spike/matrix spike duplicate analysis is flagged with either a "J5" or a "36". The relative percent difference J%RPD) between the matrix spike and the matrix spike duplicate recoveries is all calculated. If the RPD is above the method limit, the effected samples are flagged with a "33" qualifier. Page 11 of 11 MACTLC —� engineering and constructing a better tomorrow July 15, 2011 Mr. Doug Burchfield BorgWarner Turbo Systems Post Office Box 15075 Asheville, North Carolina 28813 1. - Z=='Txpws, {,.�.�4�i; .. r' -• � -�+ r. • • _:�� �^_��-.- 2 2011 y `. WATER C��is'ALFY SFCSION Subject: Deport of Stormwater Discharge Sampling and Analysis BorgWarner Turbo Systems Arden, North Carolina MACTEC Project: 6252-11-1927 Dear Mr, Burchfield: MACTEC Engineering and Consulting, Inc. (MACTEC), is pleased to submit this letter report of ston-nwater sampling and analysis for the BorgWarner Turbo Systems facility located on Brei,ard Road in Arden. North Carolina. This sampling was performed to' comply with requirements contained in the General Permit for Stormwater Discharge (Permit NCG030000 effective November 1, 2007, and expires October 31, 2012) issued by the North Carolina Department of Environment and Natural Resources (NCDENR). BorgWarner's certificate of coverage under this permit is NCG036075. Seven stormwater outfalls are located at the site, as shown on the attached Figure 1. A rain gauge is present at the site approximately five feet above ground in an open area at a distance of at least twice the height of surrounding structures. Stormwater sampling was conducted by MACTEC personnel during a representative rain event on June 15, 2011. The rain event began at approximately 4:15PM on June 15, 2011. and lasted until approximately 1 1:00PM on June 15, 2011. Total rainfall measured was 1.24 inches for this event at the facility and 1.39 inches at the nearby Asheville Airport (see attached). There had been no other measurable rain event in the previous 72 hours (see attached Asheville Airport data). - Within 30 minutes of constant measurable discharge from stormwater outfalls OF-1, OF-2, OF-3, OF-4 and OF-7, the pH of the stormwater was measured with a calibrated pH meter and stormwater samples were collected. The samples were properly packed in an ice -chilled cooler and delivered with chain -of - custody via overnight courier to Environmental Science Corporation in Mt. Juliet, Tennessee (an MACTEC Engineering and Consulting, Inc. 1308 Patton Avenue, Asheville, NC 28806 • Phone: 828.252.8130 • Fax: 828,251 .9690 License Number: NC Corporate Engineering F-0653 www.mactec.com Ainrrd,�rF Env(nrn.,renry!l.Rcapnnrible Pr<duc � Please Smr1e� � J BorgUlarner Turbo Systems - Stor,,. iter Discharge Sampling and Analysis July 15, 2011 M4CTECProject 6252-11-1927 accredited North Carolina laboratory) for analysis of total lead according to EPA Method 200.7, total suspended solids (TSS) according to EPA Method 160-2, and oil and grease according to EPA Method 1664A. Field analysis of the stormwater samples indicates pH is within the benchmark range. Laboratory results indicate that the monitored parameters are below their respective NCDENR benchmark values. The laboratory report is attached. Laboratory results are recorded on the attached NCDENR Stormwater Discharge Outfall Monitoring Reports. We appreciate the opportunity to provide water resource services on this project. If you should have any questions, or need additional information, please do not hesitate to contact us at (828) 252-8130. Sincerely, MACTEC ENGINEERING AND CONSULTING, INC. Wm. Kirk Weir Matthew E. Wallace, P.E. Staff Geologist Principal Engineer WKWIMEW:mew Attachments: Figure 1: Site Drainage Plan Summary of Weather Conditions from Station KAVL (Asheville Airport) Laboratory= Analytical Report and Chain -of -Custody NCDENR Stormwater Discharge Outfall Monitoring Report 2 7 z r 0 0 3 o CB- CB-1 00 I t 1n CB o I LEGEND AND NOTES 140— TOPOGRAPHIC SURFACE CONTOUR DIRECTION OF STORMWATER RUNOFF FLOW OF-4 CB CATCH BASIN WITH OUTFALL NOTES: ROOF DRAINAGE REPORTEDLY DISCHARGES / THROUGH OUTFALL 3. THE PORTION OF THE PROPERTY EAST OF CLAYTON CREEK IS WOODLAND AND FARMLAND AND IS NOT ASSOCIATED , WITH INDUSTRIAL ACTIVITY. OF-5 IDENTIFIED AS OF-5A PRIOR TO 2008 OF-7 IDENTIFIED AS OF-5 PRIOR TO 2008 1�b OF-7 GRAPHIC SCALE -- IN FEET 250 125 0 250 500 -------------------------- �f A WAREHOUSE NORTH f f 1 0FT1 ,AERICAN CB-7 0 OF ❑ cv MAIN a T] CB-8 0 OPERATIONS BUILDING OF 3 lots r 1. _r a a� 160"I , EV.I DATE I 9t IIPPR I DESCRIPTION - SITE DRAJNAGE PLAN 80RGWARNER TURBO SYSTEMS ASHEVILLE, NORTH CAROLINA DRAWN: RISC MACTEC ENGINEERING OFT CHECK: AND CONSULTING. INC. ENG CHECK: �wCDi I15T 2010 gMACTEC SCALE AS SHOWN REFERENCE DWGS: PROJECT NO. FIG. NO. 5252-1I-1927 I 1 STATESLIMATE OTFICE OF NORTH CAROIINA NC STATE 11N1VER511T CRON0SO4tA64te Se41N4Ln:KA.n 544t►t/11Np4:ASOS Slatbnntene:ALiIw&RepenAdAlr M Ory� Sute: AshevAe. MC CD~ &tn-n COUMY Lmtawe:3S/1361944 La16RWe:-62543M56 Ekwtti , 2165 Feel464ve N 1W 1 ah"WdlNslon:NOD]-S4 t0 nMwnWm Snpom,4 tq: NOAA Netlard WertRer Sw— tlautAtnW41h—RAVL-Ah*4 W4e1ipn41 Airport Oe1,171me JEST} 1m H4 * Prevpiutipn (Inf W22/mll 15-01 01 1 6112/2011 L5:11 0.02 F/IV201115:54 0,04 W32mll 1644 0.0 i W711201117:St CLOMI 6112/`10111654 O.= WI2/2012 1954 6/12/2012 2014 E3112/20ll 233A %IlZn013 22.S4 6%12n011 23;54 W1312011 M45 W15/M710-4 6113/201/ 229 6/13ml13:32 W13120LI IM 6/1312011154 W13/M11 Z09 VIM= 23A MUMS 3v WSWM 13:40 6/13/3011334 W13R011401 031M11A:12 6/13/M11424 wkvm1e36 6/531M11A34 W 13=1 Sal W137M115S4 6/13/10116;11 6113/1O116:50 W131201 t 6:54 6113/2021 7:01 6/13/20117:16 6/13/1011 734 W5312011739 - 6/33/IW 16:44 5/13/Mll 1:54 W13/M119:54 StI512011 M54 6/13/201111:54 6/15/2011 12:54 W13/M1113S4 W33/M111454 6f:W fI1 SS.•S4 6h31201116,34 GnVMI117,'M 41131Mn MS4 6n3/M111934 W M01120414 6/13MI4 2134 SAW"21=54 W13/201.1 2534 W14/M110[S4 Wl4/1011134 W14/20U 2V Wl4lM11334 6/141M11414 611A M115S4 WIA/Ml L 6W Wl4/2012 7:SA 6/24/Ml1 6:54 6114/20119:54 6/l4/201110:54 W141201111:54 6114/1.02112:SA WSA/M711334 W 14/M1114:54 6114/Mll 15:54 4/14/M1116:54 11:41'3031 17:54 6/14/2m11AM 6114=1119:54 6/14/2013 2P.54 6h4/Mil n'.S& 6114/MI1323A 6/L4/20112354 - 0351M110:54 Wlsmil li4 6n5/2011254 W3s/Mll 334 W151M114:S4 WISM11 S34 W15lMil 6u W15h011734 6/15/2031 " W15I20u 9:54 6/15/2011 1034 6/15/2011 13iSA 6/15MIL 12:54 W15120ll 13:54 6/1512011 24:54 W151201115:54 0.0001 4/15/203116:54 0.01 STATE CLIMATE OFFICE OF NORTH CAROLINA NC STATE UNIVERSITY CRONOS Database Station ID: KAVL Station type: ASOS Station name: Asheville Regional Airport City, State: Asheville, NC County: Buncombe County Latitude: 35.4361944 Longitude:-82.5418056 Elevation: 2165 feet above sea level Climate division. NC01 - Southern Mountains Supported by: NOAA National Weather Service Data retrieval from KAVL - Asheville Regional Airport Date/Time (EST) Number of Records Compiled 6/1/2011 24 (100%) 6/2/2011 25 (104%) 6/3/2011 30 (125%) 6/4/2011 24 (100%) 6/5/2011 24 (100%) 6/6/2011 24 (100%) 6/7/2011 24 (100%) 6/8/2011 24 (100%) 6/9/2011 24 (100%) 6/10/2011 24 (100%) 6/11/2011 24 (100%) 6/12/2011 24 (100%) 6/13/2011 24 (100%) 6/14/2011 24 (100%) 6/15/2011 24 (100%) 6/16/2011 24 (100%) 6/17/2011 24 (100%) daily SUM of 2m Hourly Precipitation (in) x 0.0002 0.0002 0.0002 0.0002 0.3403 1.3903 JOESC L•A-B $• C. I- E•W•C•E'8 EIGIMMMEMM Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 Report Summary Thursday June 23, 2011 Report Number: L521331 Samples Received: 06/16/11 Client Project: 6252-11-1927 Description: Borg Warner 12065 Lebanon Rd_ Mt. Juliet, TN 37122 (615) 758-5850 1-800-767-5859 Fax (615) 758-5959 Tax I.O. 62-0814289 Est. 1970 The analytical results in this report are based upon information supplied by you, the client, and are for your exclusive use. If you have any questions regarding this data package, please do not hesitate to call. Entire Report Reviewed By: Laboratory Certification Numbers 1 T. Alan Harvill , ESC Representative A2LA -- 1461-01, AIHA - 100789, AL - 40660, CA - I-2327, CT - PH-0197, FL - E87487 GA - 923, IN - C-TN-01, KY - 90010, KYUST - 0016, NC - ENV375/DW21704 ND - R-140 NJ - TN002,NJ NELAP - TN002, SC - 84004, TN - 2006, VA - 00109, WV - �33 AZ - 0612, MN - 047-999-395, NY - 11742, WI - 998093910, NV - TN000032008A, TX - T104704245, OK-9915 Accreditation is only applicable to the test methods specified on each scope of accreditation held by ESC Lab Sciences_ Note: The use of the preparatory EPA Method 3511 is not approved or endorsed by the CA ELAP. This report may not be reproduced, except in full, without written approval from Esc Lab Sciences. Where applicable, sampling conducted by ESC is performed per guidance provided in laboratory standard operating procedures: 060502, 060303, and 060304. Page 1 of 11 REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, HC 29806 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-585B 1-800-767-5B59 Fax (6151 758-5859 Tax I.D. 62-0814289 E--L- 1970 June 23, 2011 ESC Sample # L521331-01 Date Received - June lfi, 2011 Description Be=gWarner - Site ID ARDEN, NC Sample ID OF-01 Project # : - 6252-11-1927 Collected By Matthew Wallace Collection Date 06/15/11 16:40 Parameter Result Det, Limit Units Method Date oil. Oil 5 Grease (Hexane Extr) BDL 5.6 mg/l 1664A 06/22/11 1 Suspended Solids 9.2 1.0 mg/l 2540D 06/22/11 1 Lead BDL 0.0050 mg/1 200.7 06/21/11 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 06/23/11 13:20 Printed: 06/23/11 13:20 'Page 2 of 11 REPORT OF ANALYSIS Mr_ Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615( 75E-SB58 1-600-767-5B59 Fax (615) 75e-5859 Tax I.D. 62-0914289 Est. 1970 June 23, 2011 ESC Sample # L521331-02 Date Received June 16, 2011 Description BorgWarner Site ID ARDEN, NC , Sample ID OF-02 Project N 6252-11-1927 Collected By Matthew Wallace Collection Date 06/15/11 16:25 Parameter Result Det. Limit snits Method Date nil. Oil 6 Grease (Hexane Extr) BDL 5.6 mg/1 1664A 06/22/11 1 Suspended Solids 2.9 1.0 mg/1 7540❑ 06/22/11 1 Lead BDL 0.0050 mg/1 200.7 06/21/11 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 06/23/11 13:20 Printed: 06/23/11 13:20 Page 3 of 11 REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5858 1-800-767-5859 Fax (615) 758-5859 Tax I.D. 62-0814289 Esc. 1970 June 23, 2011 ESC Sample # L521331-03 Date Received June 16, 2011 Description BorgWarner Site ID ARDEN, NC Sample ID OF-03 . Project # 6252-11-1927 Collected By Matthew Wallace Collection Date 06/15/11 16:30 Parameter Result Det. Limit Units Method Date Dil. Oil d Grease (Hexane Extr) BDL 5.3 mg/l 1664A 06/23/11 1 Suspended Solids 4.5 1.0 mg/1 25400 06/22/11 1 Lead BDL 0.0050 mg/l 200.7 06/21/11 1 SDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 06/23/11 13:20 Printed: 06/23/11 13:20 L521331-03 (TS5) - dirty -algae Page 4 of 11 REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 Date Received June 16, 2011 Description BorgWarner Sample ID OF-04 Collected By Matthew Wallace Collection Date 06/15/11 16:20 Parameter Result Oil 4 Grease (Hexane Ext_) BDL Suspended Solids 6-2 Lead BDL 12065 Lebanon Rd. Mt. Juliet, TN 37122 i615) 758-5858 1-800-767-5859 Fax (615) 758-5859 Tax I.D. 62-0814289 Est. 1970 June 23, 2011 ESC Sample # : L521331-04 Site 10 ARDEN, NC Project # 6252-11-1927 Det. Limit Units Method 5.9 mg/l 1664A 1.0 mg/l 2540D 0.0050 mg/1 . 200.7 Date Dil. 06/23/11 1 06/22/11 1 06/21/11 1 BDL - Below Detection Limit Bet. Limit - Practical ¢uantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 06/23/11 13:20 Printed: 06/23/11 13:20 Page 5 of 11 OESC l REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 130E-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 756-5658 1-800-761-5859 Fax (615) 758-5859 Tax I.D. 62-0814289 Est. I970 June 23, 2011 ESC Sample # L521331-05 Date Received June 16, 2011 Description Borgwarner Site ID ARDEN, NC Sample ID OF-07 Project # 6252-11-1927 Collected By Matthew Wallace Collection Date 06/15/11 16:50 Parameter Result Det. Limit Units Method Date Dil. Oil & Grease (Hexane Extr) BDL 5.9 mg/1 1664A 06/23/11 1 Suspended Solids 12. 1.0 mg/1 2540D 06/22/11 1 Lead BDL 0.0050 mg/l 200.7 06/20/11 1 0 BDL - Below Detection Limit Det_ Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 06/23/11 13:20 Printed: 06/23/11 13:20 Page 6 of 11 Attachment A List of Analytes with QC Qualifiers Sample work Sample Run Number Group Type Analyte ID Qualifier L521331-01 WG542046 SAMP oil & Grease (Hexane Extr) R1734249 J3 L521331-02 WG542048 SAMP Oil & Grease (Hexane Extr) R1734249 J3 L521331-03 WG541810 SAMP Suspended Solids R1734589 T4 Page 7 of 11 Attachment 8 Explanation of QC Qualifier Codes Qualifier meaning J3 The associated batch QC was outside the established quality control range for precision. V {ESC} - Additional method/sample information: QNS - Quantity Not Sufficient Qualifier Report Information ESC utilizes sample and result qualifiers as set forth by the EPA Contract Laboratory Program and as required by most certifying bodies including NELAC. In addition to the EPA qualifiers adopted by ESC, we have implemented ESC qualifiers to provide more information pertaining to our analytical results. Each qualifier is designated in the qualifier explanation as either EPA or ESC. Data qualifiers are intended to provide the ESC client with more detailed information concerning the potential bias of reported data. Because of the wide range of constituents and variety of matrices incorporated by most EPA methods,it is common for some compounds to fall outside of established ranges. These exceptions are evaluated and all reported data is valid and useable "unless qualified as W (Rejected)." Definitions Accuracy - The relationship of the observed value of a known sample to the true value of a known sample. represented by percent recovery and relevant to samples such as: control samples, matrix spike recoveries, surrogate recoveries, etc. Precision - The agreement between a set of samples or between duplicate samples. Relates to how close together the results are and is represented by Relative Percent Differrence. Surrogate - Organic compounds that are similar in chemical composition, extraction, and chromotography to analytes of interest. The surrogates are used to determine the probable response of the group of analytes that are chem- ically related to the surrogate compound. Surrogates are added to the sample and carried through all stages of preparation and analyses. TIC - Tentatively Identified Compound: Compounds detected in samples that are not target compounds, internal standards, system monitoring compounds, or surrogates. Page 6 of 11 Summary of Remarks For Samples Printed 06/23/11 at 13:20:45 TSR Signing Reports: 350 R5 - Desired TAT Methane, Ethane, Ethene = $75 ea or combo; All invoices need PO number; 2379-TCDD = $435; Paperless client Sample: L521331-01 Account: LAWENGAN Received: 06/16/11 09:00 Due Date: 06/23/11 00:00 RPT Date: 06/23/11 13:20 Sample: L521331-02 Account: LAWENGAN Received: 06/16/11 09:00 Due Date: 06/23/11 00:00 RPT Date: 06/23/11 13:20 Sample: L521331-03 Account: LAWENGAN Received: 06/16/11 09:00 Due Date: 06/23/11 00:00 APT Date: 06/23/11 13:20 Sample: L521331-04 Account: LAWENGAN Received: 06/16/11 09:00 Due Date: 06/23/11 00:00 RPT Date: 06/23/11 13:20 Sample: L521331-05 Account: LAWENGAN Received: 06/16/11 09:00 Due Date: 06/23/11 00:00 RPT Date: 06/23/11 13:20 MACT£C - Asheville, NC Mr. Matt Wallace 1308-C Patton Avenue Asheville, NC 28606 QualaLy Assurance Report Level II L521331 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5858 1-800-767-5859 Fax (615) 758-5859 Tax I.D. 62-0814289 Est. 1970 June 23, 2011 Laboritory Slank ; Analyte_ Result Units 4 Reo Limit Batch Date Analyzed Fead- - _ -.- ,. <...005 mg/1_ - WG541483 06/20/11,21:30 Lead < .005 mg/1 SVG541482 06/21/11 12:33 Oil S Grease (Hexane Extr) < 5 --..mg/i WG542048 06/22/11 18:59 811 c Grease (Hexane_Ext=!_-_ _ < 5 mg/1� WG542054_06/22/11 20:57 Suspended Solids < 1 mg/1 NG541810 06/22/11 16:09 . Duplicate Anaivte Units Result Duplicate RPD Limit Ref Saran Batch 'm9/1 0.0240' --0.0222_ 9.65 20 _ _ .. L521379-01---irIG541463 Lead mg/1 0 0 0 20 L521324-02 WG541482 Suspended Solids mg/1 50.0 50.0 0.570 5 L521352-01 WG541810 Suspended Solids mg/1 440. 440, 0.504 5 L521575-01 WG541810 Laboratory Control Sample Analyte Units Known Val Result B Rec Limit Batch Lead,.. mg/1 1 0.949 94.9 85-115 WG541483 Lead mg/l 1 1.09 109, 65-115 WG541492 Oil i Grease (Hexane Extr) mgfl 40 42.4 106. 78-114 WG54204B O.l_6_ Gxeose (Hexane Extr)- _ _ mg/i - 40_ _. -- 40.2 _ - 101. _ 78-114 _ _ 4G5.42054 Suspended Solids mg/1 773 77G. tD0_ 85-115 WG541810 Laboratory Control Sample Duplicate Analyte Unite Result Re[ %Rec Limit RPD Limit Batch Oil a Grease (Hexaae Extr) mg/1 34.2 42.4 86.0 78-114 21:41 20 WG54204B Oil s Grease (hexane Extz) mg/1 40.7 40.2 102. 78-214 2.24 20 W6542054 Suspended Solids mgJl 776. 776. no. 851115 0 20 WG541810 Haiiix Spike Analyte Units MS Res Ref Res TV A Rec Limit Ref Samp Batch mg/1 0.931 0.0222 1 90.9 75--125 L521374-01 WG541483 * Performance of this Analyte is outside of established criteria. For additional information, please see Attachment A 'List of Analytes with QC Qualifiers.' Page 9 of 11 *ESC 1 MACTEC - Asheville, NC Mr_ Matt Wallace 1308-C Patton Avenue Asheville, NC 2BB06 Quality Assurance Report Level II L521331 12065 Lebanon Rd. Mt. Juliet, TN 37122 1615) 758-SB58 1-800-767-5859 Fax (615) 758-5859 Tax I.D. 62-0814289 ESL. 1970 June 23, 2011 Matrix Spike Analyte Units MS Res Ref Res TV 8 Rec Limit Ref Samp Hatch Lead - - -mg/1, 1.06 0 1 166. 75-125 L521324-02 WG541482 Spike_Dup4cate ' Analyte Units _Matrix MSD Ref %Rao Limit RPD Limit Ref 5amp _ Bator. Lead , , ... _ s!0/1 0.886 0.991 ,96.9 _75-125. ., . '4.95 " 20 L521374-01 WG5414B3 Lead mg/l 1.06 1-06 106. 15-125 0 20 L521324-02 WG541482 Batch number /Run number / Sample number cross reference wG541483: R17320ID: L521331-05 WG541492: R1732209: L521331-01 02 03 04 WG542048: R1734249: L521331-01 02 WG542054: R1734329: L521331-03 04 05 WG541810: R1734989: L521331-01 02 03 04 05 " Calculations are performed prior to rounding of reported values. Performance of this Analyte is outside of established criteria. For additional information, please see Attachment A 'List of Analytes with QC Qualifiers.' Page 10 of 11 MACTEC - Asheville, NC Mr, Ms tt Wallace 130E-C Patton Avenue Asheville, NC 28806 Quality Assurance Report Level II L521331 The data package includes a summary of the analytic results of the quality control samples required by the SW-846 or CWA methods. The quality control samples include a method blank, a laboratory control sample, and the matrix spike/matrix spikeduplicateanalysis. If a target parameter is outside the method limits, every sample that is effected is flagged with the appropriate qualifier in Appendix 8 of the analytic report. Method Blank - an aliquot of reagent water carried through the entire analytic process_ The method blank results indicate if any possible contaaination exposure during the sample handling, digestion or extraction process, and analysis. Concentrations of target analytes above the reporting limit in the method blank are qualified with the "B" qualifier. Laboratory Control sample - is a sample of known concentration that is carried through the digestion/extraction and analysis process. The percent recovery, expressed as a percentage of the theoretical concentration, has statistical control limits indicating that the analytic process is "in control", Tf a target analyte is outside the control limits for the laboratory control sample or any other control sample, the parameter is flagged with a "J4" qualifier for all effected samples. Matrix Spike and Matrix Spike Duplicate - is two aliquots of an environmental sample that is spiked with known concentrations of target analytes. The percent recovery of the target analytes also has statistical control limits, If any recoveries that are outside the method control limits, the sample that was selected for matrix spike/matrix spike duplicate analysis is flagged with either a "JS" or a "J6", The relative percent difference (%RPDI between the matrix spike and the matrix spike duplicate recoveries is all calculated.' If the RPD is above the method limit, the effected samples are flagged with a "J3" qualifier. Page 11 of 11 12065 Lebanon Rd - Mt. Juliet, TN 37122 (615) 758-5858 1-800-767-5859 Fax (615) 758-5859 Tax I.D. 62-0814289 Est. 1970 June 23, 2011 Billing information, Anal sis/C ntainer/Preservative Chain of Custody ACTEC Asheville NC t Attn - AP - Processing - Asheville F ] 308-C Patton Avenue 1105 Lakewood Parkway, Suite 30 y, �'rt"' - Asheville,NC 28806 g�R;.-rsc �; '' i�a AIPharettaGA 30004 {V , fit; °" cjl rA � l•A•B 5•C•I.6•N;C•H-5 12065 Lebarwn Road i?et>ort to:: Email Mr. Matt Wallace mewailace@mactec.eom 9 ;i MLJutieLTH37122 roject scription: Bt7r>; Warner_ .. citylstate allcctpl G IY-' r���' � PhonC(t30A)767•Se59 1 Y : , S Q e ? rr� s q. Phone--- (615) 751)•508 Fax- (615) 750-5859 Client Project #: Lab roject # hiune',;,..(Q281252-$13(1 /.' 'x 4�D354i r' .. : (828) 251-9690 LAWENGAN-BORG WARN q t, ��7 e w a2. 2 "�'w �tra�' ; W z � y s;`'�" � C07 3 '�o +iiC '�A� � LAVENG�AI�t; 1 � S" TempiatelPreloglri : ,oil t b (print):. e� _ �1 W "1U1 1�e. Site/Facility ID#: P.o,fe: 2 o I 1 pS 1 �7Qry acted y nature): �� RtlSh LahBe Notified) Same Day ..... . ...... . ..20435 Date Results Needed mmcdiatct y ✓ T X O '^ q :" z:srieooler: sct �,Y9' I ,, d T4D60 P355352, �/ M'rjc4 Packed an Ice N Y Two Day ................ 5l1 h Email? No Yes _ _ No �y 1 . '� ,c e. k� tiw Three Day .................25°!° FAX? `No _Yes pf CntrS r U �, .5tlippads&Cdi{ Semple iD Comp/Grab Matrix` Depth Date Time Remarks/Centaminant Sample # (lab'only) ,r�1 ww Iv lP ! 5 11 II�� �(D XF x X''Vid It OF -DZ WW !#D:Z5 3 A-V X x aZ (a D WW �►p', 34 3 ?�]���:; x X :ems` p O F- Q WW Ik: •yD 3 rX.{ X D F— 0A W w b '• ki D 3 Xa X X i.'V. v t� _Ni AM ME E, Etrs M i hct 'Matrix; SS - Soil GW - Groundwater WW - WasteWater DW - Drinking Water OT - Other, ~ Remarks: 5•�U✓ Yr t t. aG 2 PH Temp _ Flow Other %4�a S5ID 933q ��15 sSlu 93`�S d : (Sig ture) e tnqulshed b ,..(St j e inquished by.e(Stwe IDa e: lV I Tune: i 7 Received eceived by: (Signature) ecery y. (Signatu ) Aar a t)celve forlab b (Sig etufA)+� t• _� ,�` Samples retumed via: FedEx ❑ Courier El�yt x i — a Racary ' 1 Wi# rST Te BVA CondKton (lya�tf, ii °ire ��', .., �;$Ni Ia r x / i�r r - i ' ' CQC,Se tl lntaeY 3✓ IY. 1V a e: ima: a ®: Ime, 08ie ?�: tmer : ki dt��jn'ti:M �J. p� ,JI't //�, ti%r.1 a :iafe..+'.w.i• .KPH Checked:,lb '3 , Z;•r STORMWATER DISCHARGE OUTFALL (SDO) MONITORING REPORT GENERAL PERMIT NO. NCG030000 SAMPLES COLLECTED DURING CALENDAR YEAR: 2011 CERTIFICATE OF COVERAGE NO. NCG030075 (This monitoring report is due at the Division no later than 30 days from the date the facility receives the sampling results from the laboratory.) FACILITY NAME Borp_Warner Turbo Systems COUNTY Buncombe PERSON COLLECTING SAMPLES Matt Wallace tMACTE. PHONE NO. 8� 694-4169 CERTIFIED LABORATORY Environmental Science Corn Lab 4 ENV375 PLEASE SIGN ON THE REVERSE, -� Part A: Specific Monitoring Requirements Outfall No. Date Sample Collected, moldd/ r 00530 00400 01051 00556 78141 Total Suspended Solids, m /L pH, Standard units Lead, mg/L Oil and Grease, rn IL Total Toxic Organics', m /l. Benchmark 100 Within 6.0 — 9.0 0.033 30 1 OF-1 6/15/11 9.2 6.59 BDL BDL NA OF-2 6/15111 2.9 6.54 BDL BDL NA OF-3 6/15/11 4.5 6.48 BDL BDL NA OF-4 6/I5111 6.2 7.26 BDL BDL NA OF-7 6/15/11 12, 6.55 BDL BDL NA Mote: If you report a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier I or Tier 2 responses. See General Permit text. NA: Not Applicable Did this facility perfonn Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month? _ yes X no (if yes, complete Part 13) Part B: Vehicle Maintenance Activity Monitoring Requirements Outfall No. Date Sample Collected, moldd/ r 00556 00530 00400 Oil and Grease, nt IL Total Suspended Solids, m /L pH, Standard units New Motor Oil Usage, Annual averse al/mo Benchmark - 30 100 6.0 — 9.0 - Note: If you report a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement 'tier 1 or Tier 2 responses. See General Permit text. STORM EVENT CHARACTERISTICS: Date 06/15/201 ! (first event sampled) Total Event Precipitation (inches): 1.24 incites Date (list each additional event sampled this reporting period, and rainfall amount) 'total Fvent Precipitation (inches): Mail Original and one copy to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 S W U-245-031308 Page 1 of 2 Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for the facility subject to the requirement to sample (for metal finishing use the definition as found in 40 CFR 433.11; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469.31). Facilities that incorporate a solvent management plan into the Stormwater Pollution Prevention Plan may so certify, and the requirement for TTO monitoring may be waived. The solvent management plan shall include a list of the total toxic organic compounds used and the other elements listed in the General Permit. For those facilities electing to employ the TTO monitoring waiver, the discharger shall sign the following certification statement: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the stormwater or areas which are exposed to rainfall or stormwater runoff has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing all the provisions of the solvent management plan included in the Stormwater Pollution Prevention Plan." g % V--S :i� u Name (Print game) 3 Title (Print title) (Signature) (Date) "1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Cd2- z� rt (Signature of Permittee) (Date) S W U-245-031308 Page 2 of 2 •4 STORMWATER DISCHARGE OUTFALL (SDO) MONITORING REPORT GENERAL PERMIT NO. NCGO30000 SAMPLES COLLECTED DURING CALENDAR YEAR: 2010 CERTIFICATE OF COVERAGE NO. NCG030075 (This monitoring report is due at the Division no later than 30 days from the date the facility receives the sampling results from the laboratory.) FACILITY NAME BorgWarner Turbo Systems COUNTY Buncombe PERSON COLLECTING SAMPLES Matthew E. Wallace (MACTEC) PHONE NO. 8( 28) 684-4169 CERTIFIED LABORATORY Environmental Science Cory Lab # ENV375 MACTEC Enzincerine (PH field Parameter only) Lab #5433 PLEASE SIGN ON THE REVERSE 4 Part A: Specific Monitoring Requirements q°y J" Outfall� e" No F�' -a. .# t � 7; i': s '1,'. e. .1 '. 'r lea °` Uate�l W, ; :�.- sSaiii 1e!Coilected ? 02—H..�; ':i xlkit :.- :: amo/dd) r,.,:'q - 31:-�'uif:f a =,_ ', 6e7 t'= 011530 t C �00400� d ; i 'reS t Sr': ��{ E�; (11051� ,r+� I ' OU556 q vSr till J. { . 78140, u� `Tutal:1Sus'ierided Siilidst; i:. P;., Y • .:iio- _{ S? _r 'in L �, R tl# r»� -tE"'F'.;"s. ,-- Stariitartl units, 1 -FgY Le°a�l'sii' L' E ws �q , �4nli.w--r§-S'. - iSY..'t�si. ?Otl anil'Grease'' :;., m 'L i^�iG.'. — -'s.. Tuta1',T6ie.Or silica=' "i'• llenchatark.IOflw'` .�.:.. .,. F Tdlr ..ar.,...i.,x�',i:i'iY,...i•. hd k�..��Yl,: :r. f,7 6?6...,w,;{.i:-t.-S€xW�tllinf6 t].d,7 V.p �J"-,Ytb;: ri� ?-''• 'TONE r- 7 4,.,,.,. ...:.:,,30 OF -I 6/21/10 3.6 6.57 BDL BDL NA OF-2 6/21/10 1.5 5.78 BDL BDL NA OF-3 6/21/10 4.5 6.14 BDL BDL NA OF-4 6/21/10 14 6.54 BDL BDL NA OF-7 6/21110 17 5.89 BDL BDL NA Note: If you report a sampled value in excess ofthe benchmark value, or outside the benchmark range for pl-1, you must implement "Pier I or Tier 2 responses. See General Permit text. NA: Not Applicable Did this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month? _ yes X no (if yes, complete Part 6) Part. B: Vehicle Maintenance Activitv Monitorinu Renuirements Outfalll"� `i`,1 -No-��yy�Sample -o a Dater ;a Y Collected,s N ,00550' i ! 00530.,E ..'00400 . k _ f_; Oil soil Giease;� WV-- Total Siiseptled"Solid}$s, C. b�h.ia: U j pH, wStandard:units�,tiY' New Motoi 0ii Usage, t� .11.- -Annual ayes c ai/mo- 100 610:=:9:0 Note: If you report a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier I or "Pier 2 responses. See General Permit text. STORM EVENT CHARACTERISTICS: Date 6121110 (first event sampled) Total Event Precipitation (inches): 0.1 inches Date (list each additional event sampled this reporting period, and rainfall amount) Total Event Precipitation (inches): Mail Original and one co Division of Water Quality Attn: DWQ Central files 1617 Mail Service Center Raleigh, North Carolina 27 p,91 D/q 5T) E C E U V L 17 JUL 1 9 2010 1 0 WATER QUALITY SECT10N Page 1 of 2 I Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for tite facility subject to the requirement to sample (tor metal finishing use the definition as found in 40 CFR 433. t 1; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469,31). Facilities that incorporate a solvent management plan into the Stormwater Pollution Prevention Plan may so certify, and the requirement for TTO monitoring may be waived. The solvent management plan shall include a list of the total toxic organic compounds used and the other elements listed in the General Permit. For those facilities electing to employ the TTO monitoring waiver, the discharger shall sign the following certification statement: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), 1 certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the stormwater or areas which are exposed to rainfall or stonnwater runoff has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing all the provisions of the solvent management plan included in the Stormwater Pollution Prevention Plan." 2R= Name (Print name) Title (Print title) d'� L rti l (Signature) (Date "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Rased on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for subtnitting false information, including the possibility of fines and imprisonment for knowing violations." (Signature of Pern ittee) (Date) S W U-245-031308 Page 2 of 2 ,12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5858 1-B00-767-5859 Pax ES 15) 758-5859 Tax 1.n. 62-0014289 Est- 1-970 Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 R apart Summary. „r 4Fiy�Y _ ii . _ t,a t t € t r Wednesday 'June 3D, 2Q1Q° s C c 0 a � �, a '•Gi':. n - °.a t: 2- -s _ i r y1�A s, r Report Number', L46567.71� z `,`s "7- - Samples Received' Q6/23,/I0. Clien <'Proj'6ct 6685-1"0=1876 ....... ` [t° :E: q- r , -•, fi,+': r:rr7, •Descr tlon: Bor Warner'., The analytical results in this report are based upon information supplied by you, the client, and are for your exclusive use. If you have any questions regarding this data package, please do not hesitate to cal-1. Entire Report Reviewed By: Ji4 Hunt , ESC Representative Laborator yCertification Numbers A2LA - 1461-01, AIHA - 100789, AL - 40660, CA - I-2327, CT - PH-0197, FL - E87487 GA - 923, IN - C-TN-01, KY - 90010' KYUST - 0016, NC - ENV375/DW21704, ND - R-140 NJ - TN002,NJ NELAP - TN002, SC - 64004, TN - 2006, VA - 00109, WV - 233 AZ - 0612, MN - 047-999-395, NY - 11742, WI - 998093910, NV - TN000032008A Accreditation is only applicable to the test methods specified on each scope of accreditation held by ESC Lab Sciences. Note: The use of the preparatory EPA Method 3511 is not approved or endorsed by the CA ELAP. This report may not be reproduced, except in full, Without written app_oval from ESC Lab sciences_ where applicable, sampling conducted by ESC is performed per guidance provided in laboratory standard operating procedures: 060302, 060303, and 060304. Page 1 of 11 REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 130E-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 756-5858 1--300-767-5859 Fax 1515) 758-5859 Tax I.D. 62-0614289 Est. 197D June 30, 2020 ESC Sample # : L465677-01 Date Received June 23, 2010 Description BorgWarner Site ID ARDEN, NC Sample ID OF-4 Project # 6685-10-167E Collected By Rodney Clark Collection Date 06/21/10 20:30 Parameter Result Det_ Limit Units Method Date Dil. Oil & Grease (Hexane Extr) BOL 5.6 mg/1 1664A 06/28/10 1 Suspended Solids 14. 1.0 mg/1 2540D 06/24/10 1 Lead BDL 0.0050 mg/l 200.7 06/29/10 1 BDL - Below Detection Lii=it Det. Limit - Praotical QUantitation Lim,it(FQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 06/30/10 08:04 Printed: 06/30/10 08:05 Page 2 of 11 OESC 1 REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd. M,. JuliOt, TN 37122 (6151 758-5858 1-800-767-5959 Fax I615 1 75a-5859 Tax I.D. 62-0814289 Est- 1970 June 30, 2010 ESC Sample # L465677-02 Date Received June 23, 2010 Description BorgWarner Site I❑ ARDEN, NC Sample ID OF-7 Project # 6685-10-1676 Collected Sy Rodney Clark Collection Date : 06/21/10 20:40 Parameter ReSult Det. Limit Units Method Date Dil. oil 6 Grease (Hexane Ftixtr) BDL 5.6 mg/l 1664A 06/28/10 1 suspended Solids 17. 1.0' mg/l 2540D 06/24/10 1 Lead BDL 0.0050 mg/1 200.7 06/29/10 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 06/30/10 08:04 Printed: 06/30/10 08:05 Page 3 of 11 YOUR-LAa REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC i30B-C Patton Avenue Asheville, NC 28806 12065 Lebanan Rd. Mt_ Juliet, TN 37122 (615) 758-5058 1-800-767-5859 Fax (615) 758-5859 Tax I.D. 62-0014299 Est. 1970 June 30, 2010 ESC Sample # L465677-03 Date Received June 23, 2010 Description BorgWaxner site ID ARDEN, NC Sample ID CF-3 Project 6685-10-iS76 Collected By Rodney Clark Collection Date 06/21/20 20:50 Parameter Result Det. Limit units Method Date Dil. Oil 4 Grease (Hexane Extr) BDL 5.6 mg/1 1664A 06/28/10 1 Suspended Solids 4.5 1.0 mg/1 2540D 06/24/10 1 Lead BDL 0,D050 mg/l 20D.7 06/29/10 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC_ Reported: 06/30/10 08:04 Printed: 06/30/10 08:05 Page 4 of 11 JOESC L•A•B 5•C•1•P-•N•C•E•3 REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd. Mt. Juliet TN 37122 (615) 758-5858 1-BOD- 767-5859 Fax (615) 758-5859 Tax 1-1). 62-0914295 Eat, 1 970 June 30, 2010 ESC Sample # L465677-04 Date Received June 23, 2020 Description BorgWarnex Site I➢ ARDEN, NC Sample I❑ OF-2 Project #k 6685-10-1876 Collected By Rodney Clark Collection Date 06/21/10 21:00 Parameter Result Det. Limit units Method Date Dil. Oil G Grease (Hexane Extr) BDL 5.3 mg/l 1664A 06/28/10 1 Suspended Solids 1.5 1.0 mg/1 2540D 06/24/10 1 Lead BDL 0.005D mg/l 200.7 06/29/10 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported; 05/30/10 08:04 Printed: 06/30/10 08:05 Page 5 of 11 OESCL•A-19 S•C•i•E•N•C•E•:3 REPORT OP' ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1306-C Patton Avenue Asheville, NC 26806 12065 Lebanon Rd. mt. Ju list, TN 37122 )615) 7,58-5858 1 - 800-767-5859 Fax 1615) 758-5859 Tax I.D. 62-0814289 Est- 1970 June 30, 2010 ESC Sample # L465677-05 Date Received June 23, 2010 Description BorgWarner Site ID ARDEN, NC - Sample ID OF-1 Project # 6685-10-1876 Collected By Rodney Clark Collection Date 06/21/10 21:10 Parameter Result Det. Lia;it Units Method Date Dil. Oil & Grease (Hexane Ext-r) 5DL 5.3 mg/1 1664A 06/29/10 1 Stspended Solids 3.6 1.0 rag/l 2540D O6/26/10 1 Lead BDL 0.0050 mg/1 200.3 06/29/10 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Nate: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval. from ESC. Reported: 06/30/10 08:04 Printed: 06/30/10 08:05 Page 6 of 11 Attachment A list of Analytes with QC Qualifier* Sample Work Sample Number Group Type Analyte L465677-02 WG485405 SAMP Suspenders Solids Run 7D Qualifier R1268248 J3 Page 7 of 11 Attachment B Explanation of QC Qualifier Codes Qualifier Meaning J3 The associated batch QC was outside the established quality control range for precision. Qualifier Report Information ESC utilizes sample and result qualifiers as set forth by the EPA Contract Laboratory Program and as required by most certifying bodies including NELAC. in addition to the EPA qualifiers adopted by ESC, we have implemented ESC qualifiers to provide more information pertaining to our analytical results. Each qualifier is designated in the qualifier explanation as either EPA or ESC. - Data qualifiers are intended to provide the ESC client with more detailed information concerning the potential Dias of reported data. Because of the wide range of constituents and variety of matrices incorporated_ by most EPA methods,it is common for some compounds to fall outside of established ranges- These exceptions are evaluated and all reported data is valid and useable "unless qualified as 'R' (Rejected)." Definitions Accuracy - The relationship of the observed value of a known sample to the true value of a known sample. Represented by percent recovery and relevant to samples such as: control samples, matrix spike recoveries, surrogate recoveries, etc. Precision - The agreement between a set of samples or between duplicate samples. Relates to how close together the results are and is represented by Relative Percent Differrence. Surrogate - Organic compounds that are similar in chemical composition, extraction, and chromotography to analytes of interest. The surrogates are used to determine the probable response of the group of analytes that are chem- ically related to the surrogate compound. Surrogates are added to the sample and carried through all stages of preparation and analyses. TIC - Tentatively identified Compound: Compounds detected in samples that are not target compound$ internal standards, system monitoring compounds, or surrogates. Page 8 of 11 Summary of Remarks For Samples Printed 06/30/10 at 08:05:03 TSR Signing Reports: 350 R5 - Desired TAT Methane, Ethane, Ethane = $75 ea or combo; All invoices need PC number; 2378-TCDD = $435; Paperless client Sample: L465677-01 Account: LAWENGAN Received: 06/23/10 09:0❑ Due Date: 06/30/10 00:00 RPT Date: 06/30/10 08:04 Sample: L465677-02 Account: LAWENGAN Received: 06/23/10 09:00 Due Date: 06/30/10 00:00 RPT Date: 06/30/10 08:04 Sample: L465677-03 Account: LAWENGAN Received: 06/23/10 09.00 Due Date: 06/30/10 00.00 RPT Date; 06/30/10 08:04 Sample: L465677-04 ACCcunt: LAWENGAN Received: 06/23/10 09:00 Due Date: 06/30/10 00:00 RPT Date: 06/30/10 08:04 Sample: L465677-05 Account: LAWENGAN Received: 06/23/10 09:00 Due Date: 06/30/10 00:00 AFT Date: 06/30/10 08:04 JOESC L•A•B 5-C•I-M-NY C•E•5 MACTEC- Asheville, NC Mr. matt Wallace 13D8-C Patton Avenue Asheville, INC 29006 Quality Assurance Report Level 1I L465677 12065 Lebanon Rd. Mt. Ju liet, TN 37122 (615) 758-585B 1-800-767-5859 Fax 0515) 758-5859 Tax I.D. 62-OB14299 Est. 1970 June 30, 2010 `rL�.boz,'ato y;.BI nk'; Analyte _ Result_- Units 9 Rec Limit _ Batch Date Analyzed I.a��-'__?1.FaN5iG4,$5;05=A6%2.q%TO'15:52 Suspended Solids < 1 mg/1 ..:11llfd��a WG48.5406..�.06/26/1I0 _09c01 i��P�i� Oil s Grease (hexane Extr) < 5 mg/1 W0485177 06/28/10 13:08 �Ipnlih?pl i Cat el:i Analyte Units Result ➢uplicate Rep Limit Ref Samp Batch r Suspended. 1It3/1��N1B U__��"E� Ix�:�17�1 I x.8.'45.71'I4',iill;���#u:lxli'II,('��7`�'-�L9�65677 02,1..�'. '..WG965405 Suspended Solids mg/1 69 0 _ 66 0 3-96 5 L465486 01 WG485406 9oepeiicied,,;So1'iiisaLt-n k.i.�:..1-'-.,?RR/ u',y�,�r;. ..�-.w'y,�--'''`.�,w.rw3'15y,�!Ihis'I"' 5„-%a'.=L4'65525�,03.--'�^WG49540fi 1� li 2800-- 1 2900 /1 0 0 0 20 L465699-01 WG465313 I;aho u_ntiol'ISmnple-1 Analyte Units Known Val Result It Rec Limit Batch - _;I:,, is:l3[a143 I;III.�.a:__ .�S,I,1.? 65405 Suspended Solids n� mg/1 773 794 101 85 15 _W0485406 jp IS 1'Ed""•". _ TV RwvYrt Y .. _ .: �ti�iH 1 r--ry- Aj Y I �YII. ^'YC A -FM I Oil s Grease (Hexane Cxtr) mg/1 40 36.0 90-0 78-114y WG485771 Lead; WG985313 'laborato=y.I!,COntrot-_Sampl,C 3)upl cape Analyte Units Result Fief iReC Limit APD Limit Batch sn.s_pe—n_d�d-.F�Soli..^,��--162r-.ram . 2P_85405 Suspended Solids mg/1 7138 784. 102 85 115 Gik 0.509 20 WG485406 F I'u "? r I np u><lu9mlrc : Oil 5 Grease (Hexane Extr) mg/l 36.0 36.0 90.0 78-114 0 20 WG485777 CHatriO5pike Analyte Units MS Res Ref Res TV % Rec Limit Ref Samp Batch re—ad"-s'`{,,- `y mg/1k1408;- t`.laOr ._,sIR ..,.'. 1g6 ' fig'"125 �LAfi5689 Or al'- NG985313 E M67--Yi zWi ke:_ bnp i i CB to Analyte _ _ Units _14SD Ref_ %Rec _ Limit_ _ RPD Limit Ref Samp Batch Performance of this Analyte is outside Of established criteria, For additional information, please see Attachment A 'List of Analytes with OC Qualifiers.' Page 9 of 11 OESC IIACTEC - Asheville, NC Mr. Matt Wallace 1308-C Patton Avenue Asheville, NC 29806 12065 Lebanon Rd. Mt. ,7ulist, TN 31122 1615) 758-5858 1-800-767-5859 Fax (615) 758-5a59 Tax I.D. 62-0814289 Est. 1970 Quality Assurance Report Level 11 June 30, 2010 L4fi5677 Hatch number /Run number / Sample number cross reference WG485405: R126H249: L465677-01 02 03 04 WG405406: R1270611: L465677-05 Wr,485777: R1270937: L465677-01 02 03 04 05 W0485313: R1271930: L465677-01 02 03 04 05 • Calculations are performed prior to rounding of reported values Performance of this Analyte is outside of established criteria_ Fur additional information, please see Attachment A 'Lis: of Analytes with Oc Qualifiers_• Page 10 of 11 OESC i MACTEC - Asheville, NC Mr _ Matt Wallace 130E-C Patton Avenue Asheville, MC 28806 12065 Lebanon Rd, Mt. Juliet, TN 37122 1615) 758-5858 1-800-767-5859 Fax (615) 758-5859 Tax I.D- 62-08142a9 Est. 1970 Quality Assurance Report Level II 1,465677 The data package includes a summary of the analytic results of the quality control samples required by the Ski-346 or CwA methods. The quality control samples include a method blank, a laboratory control sample, and the matrix spike/matrix spike duplicate analysis. If a target parameter is outside the method limits, every sample that is effected is flagged with the appropriate qualifier in Appendix B of the analytic report. Method Blank - an aliquot of reagent water carried through the entire analytic process. The method blank results indicate if any possible contamination exposure during the sample handling, digestion or extraction process, and analysis. concentrations of target analytes above the reporting limit in the method blank are qualified with the "S" qualifier. Laboratory Control Sample - is a sample of known concentration that is carried through the digestion/extraction and analysis process. The percent recovery, expressed as a percentage of the theoretical concentration, has statistical control limits indicating that the analytic process is "in control". If a target analyte is outside the control limits for the laboratory control sample or any other control sample, the parameter is flagged with a "J4" qualifier for all effected samples. Matrix Spike and Matrix Spike duplicate - is two aliquots of an environmental sample that is spiked with known concentrations of target analytes. The percent recovery of the target analytes also has statistical control limits. If any recoveries that are outside the method control limits, the sample that was selected for matrix spike/matrix spike duplicate analysis is flagged with either a "J5" or a "J6"_ The relative percent difference J%RPD) between the matrix spike and the matrix spike duplicate recoveries is all calculated. If the RP0 is above the method limit, the effected samples are flagged with a "J3" 'qualifier. Page 11 of 11 June 30, 2010 0 z 0 O O Ln r- O CB-1 1 � O COCO CB o I LEGEND AND NOTES �65 140 TOPOGRAPHIC SURFACE CONTOUR DIRECTION OF STORMWATER RUNOFF FLOW OF- 4 CB CATCH BASIN WITH OUTFALL / NOTES: ROOF DRAINAGE REPORTEDLY DISCHARGES THROUGH OUTFALL 3. THE PORTION OF THE PROPERTY EAST OF CLAYTON CREEK IS WOODLAND AND FARMLAND AND IS NOT ASSOCIATED WITH INDUSTRIAL ACTIVITY. OF-5 IDENTIFIED AS OF-5A PRIOR TO 2008 OF-7 IDENTIFIED AS OF-5 PRIOR TO 2008 CB WAREHOUSE GRAPHIC SCALE — IN FEET 250 125 0 250 500 iOFERCAN1,MNORITH CH�BC C F i tz CB-7 r_ f o OF j Lo MAIN cB-8 o OPERATIONS BUILDING OF 3 H-1 , / CB-1 rr t r Irlrr , - 1� [f ' 135' OF-6� �a OF-7 �1 SITE DRAINAGE PLAN 4 REV.I DATE er IAPPR DESCRIPnON SITE DRAINAGE PLAN BORGWARNER TURBO SYSTEMS ARDEN, NORTH CAROLINA PREPARED p[ DATE S /30 �! o AND C ENGINEERING AND CONSULTING, INC. CHECKED BY. L'� DATE - '� `° MACTEC PRWECF NO. FlG. NO, 6685-,0-1976 1 MACTEC Asheville, NC Billing information: Anal ysisV[Contaire Preservative of Custody EM 9ge of ".A 1308-C Patton Avenue Attn - AP - Processing - Asheville 1105 Lakewood Parkway, Suite 30 W 11VI .1 Asheville,NC 28806 Alpharetta,GA 30004 *ESC V, I T1 ff [,-A- 13 S-C-I-G -N-C 'E'S 12065 Lietmnon Road Mt Juliet, TN 37122 Report to, Emalt Mr. Matt Wallace mewallacc@mactec.I[IoM n - n C) F, 1; Phent- (BOO) 767-5859 Phone (6151756-5858 Fax; (615) 758-5854 3roject Descriptiom Borg Warner ity/State Zollected Af o4z., /V. 4f# hone: (828) 257-8130 Client Project Lab Project # LAWENCAN-BORG WARN -AX: (828) 251-9690 66% i-OR .. - %11 . I 0119 cted by (print); -RCOPIIII(EX CLA 21< Site/Facility lD* P. 01 2011"007:30-1 -0. �:N.. �. 0. CL-I 0 k N 41, � "., -0 In xl - 0 &- ' cllected by (signature): Rush?­TL-ab —MUST Be NOI­ Date Results Needed ame Day ................. 200% Next Day. ................ 100% 7- E SP ' 'Terrip at ­ , rd 'Ogin T323337i T4060* X Emall`7 No yes mmediately lacked on Ice N Y Z —Two Day .................. 60% No. 11K, A j, Ic6olerw '� 24 Three Da y ...... 25% FAX? No —Yes of -Cnirs 52 1�1' .9r n Sample ID Comp/Grab lIFI Depth Date Time RemarkstContaminant Sample # (lab only) I*WW NA 6 y.t ogal 3 X J�X': 0/ IPFWW 3 A-1 I X JjX�­ 11 W­ I F— -'*Ww 3 �X� X C) F=- Zt C r,,& - *WW /\./A r-iIIII"I -,5' 100 3 �`,XA X X1�1'11 I Or= —1 -z ,6, - )eWW Ali Zild 3 1 Xu X If' U � Ilk U k�W dad 'Matrix: SS - Soil GW - Groundwater WW - WastaWalor DW - Drinking Water OT - Other_ ; 1_ Remarks:* pH Temp Flow Other - ' 4-z<< 1?361 IZ444A Relin ui ad by: ignAUL 44�9� y;j ig wfe ifqu� hed Date: 6AW/0 Time: Received by: (Signature) ---—_--- Received y; (Signature) , ' a forabby:Sgnature 1,1. "'MN, J It L I"'. V, Samples returned via: U UPS PFedExECourier E45ishe0 !" Condition I. use only) �V 37,4:4 W1 JK9Scat in fact. 4 - ate: ,rt p:BOW R acelvec�JI — 7ate. R` im , ate: ff,3-6 A.Xln, H Check d 1 -.4., '4 4rMACThC --- engineering and constructing a better tomorrow December 2. 2009 Mr. Doug Burchfield BorgWarner Turbo Systems Post Office Box 15075 Asheville, North Carolina 28813 r�3)); , DEC 2 1 2009 t err 1"�Q r tAi.ii �cc Lc Subject: Report of Stormwater Discharge Sampling and Analysis BorgWarner Turbo Systems Arden, North Carolina MACTEC Project: 66M-08-1794 Dear Mr. Burchfield: MACTEC Engineering and Consulting, Inc. (MACTEC), is pleased to submit this Ietter report of stormwater sampling and analysis for the BorgWarner Turbo Systems facility located on Brevard Road in Arden, North Carolina. This sampling was performed to comply with requirements contained in the General Permit for Stormwater Discharge (Permit NCG030000 effective November 1, 2007, and expires October 31, 2012) issued by the North Carolina Department of Environment and Natural Resources (NCDENR). BorgWarner's certificate of coverage under this permit is NCG030075. Seven stormwater outfalls are located at the site, as shown on the attached Figure 1. A rain gauge is present at the site approximately five feet above ground in an open area at a distance of at least twice the height of surrounding structures. Stormwater sampling was conducted by MACTEC personnel during a representative rain event on November 17, 2009. The rain event began at approximately 10:OOPM on November 17, 2009, and lasted until approximately 8:OOPM on November 18, 2009. Total rainfall measured 0.47 inches for this event. There had been no other measurable rain event in the previous 72 hours. r Within 30 minutes of constant measurable discharge from stormwater outfalls OF-1, OF-2, OF-3, OF4 and OF-7, the pH of the stormwater was measured and stormwater samples were collected. The samples were properly packed in an ice -chilled cooler and delivered with chain -of -custody via overnight courier to Environmental Science Corporation in Mt. Juliet, Tennessee (an accredited North Carolina laboratory) for MACTEC Engineering and Consulting, Inc. _ 1 308 Patton Avenue - Asheville, NC 28806 0 Phone: 828.252.8130 - Fax: 828.251.9690 www.mactec.com BorgWarner Turbo Systems - Stormwater Discharge Sampling and Analvsrs December 2, 2009 MACTEC Project 6686-08-1794 analysis of total lead according to EPA Method 200.7, total suspended solids (TSS) according to EPA Method 160.2, and oil and grease according to EPA Method 1664A. Laboratory results are recorded on the attached NCDENR Stormwater Discharge Outfall Monitoring Reports and the laboratory report is attached. Field analysis of the stormwater samples indicates pH is within the benchmark range. Laboratory results indicate that the monitored parameters are below their respective NCDENR benchmark values. We appreciate the opportunity to provide water resource services on this project. If you .should have any questions, or need additional information, please do not hesitate to contact us at (828) 252-8130_ Sincerely, MACTEC ENGINEERING AND CONSULTING, INC. L_ Robert L. Sain,,C.E., C.F.M. Matthew E. Wallace, P.E. Project Scientist Principal Engineer RLS/MEW-.rls Attachments: Figure l: Site Drainage Map (NCDENR) Stormwater Discharge Outfall Monitoring Rcport 1_,aboratory Analytical Report and Chain -of Custody 2 GRAPHIC SCALE — IN FEET 250 125 0 250 500 1 J � WAREHOUSE ' NORTH / MERICAN OF 1 a _ ECHNIC z 0 LAB o F r3 o 0 0 CB-1 N CB- CB-7 Do a >n 1 o co Q i _ N OF 2 � MAIN fCB-s o CB OPERATIONS BUILDING OF 3 cl o 0 f `� Of *- z LEGEND AND NOTES c � I m 65 C B .140 TOPOGRAPHIC SURFACE CONTOUR 16p MH-1 ; a z �� DIRECTION OF STORMWATER f OF 4 oQ RUNOFF FLOW CB-9' OF-4 CB-9 CATCH BASIN WITH OUTFALL CB-1 ' II { IR FI11 rl ju NOTES. ROOF DRAINAGE REPORTEDLY DISCHARGES THROUGH OUTFALL 3. t) D THE PORTION OF THE PROPERTY EAST OF CLAYTON CREEK IS WOODLAND AND FARMLAND AND IS NOT ASSOCIATED WITH INDUSTRIAL ACTIVITY. ` rr+rrrrrrrfrri rr REV. D, APPR n6no cR�PN OF-6� yp SrFE DRAINAGE PLAN 1 OF-7 BORGWARNER TURBO SYSTEMS ARDEN. NORTH CAROLINA PREPARED BY: [, Is MACTEC NG OF-5 IDENTIFIED AS OF-5A PRIOR TO 2008 DAM2 0 9 AND CONSULTING, INC. CHECKED �: p4Gv OF-7 IDENTIFIED AS OF-5 PRIOR TO 2008 DATE_SCALL '._250o MACTEC SITE DRAINAGE PLAN PROJECT N0. FIG. N0. 6686-08-1794 1 STORM WATER DISCHARGE OUTFALL (SDO) MONITORING REPORT GENERAL PERMIT NO. NCGO30000 SAMPLES COLLECTED DURING CALENDAR YEAR: 2009 CERTIFICATE OF COVERAGE NO. NCC030075 (This monitoring report is due at the Division no later than 30 days from the date the facility receives the sampling results from the laboratory.) FACILITY NAME Borp-Warner Turbo Systems COUNTY Buncombe PERSON COLLECTING SAMPLES Robert L. Sain (MACTEC) PHONE NO. 8( �S) 684-4169 CERTIFIED LABORATORY Environmental Science Corn Lab # ENV375 Lab # PLEASE SIGN ON THE REVERSE -i Part A: Specific Monitoring Requirements Outfall No. Date Sample Collected, mo/dd/ r 00530 00400 01051 00556 78141 Total Suspended Solids, m /L pH; Standard units Lead, mg/L Oil and Grease, m IL Total Toxic Organics', m /L Benchmark - 100 Within 6A-9.0 0.033 30 1 OF-1 11/17/09 2.3 6.98 BDL BDL NA OF-2 I1/]7/09 2.1 6.92 BDL BDL NA OF-3 11/17/09 2.4 6.86 BDL BDL NA OF-4 11/17/09 5.8 7.32 0.0071 BDL NA OF-7 1 1117/09 12 6.88 BDL BDL NA Note: If you report a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier I or Tier 2 responses. See General Permit text. NA: Not Applicable Did this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month? ^ yes X no (if yes, complete mart B) Part B: Vehicle Maintenance Activity Monitoring Requirements Out fall No. Date Sample Collected, rno/dd/ r 00556 00530 00400 Oil and Grease, m g/L Total Suspended Solids, m IL pH, Standard units New Motor Oil Usage, Annual average gal/mo Benchmark - 30 100 6.0 —,9.0 - Note: Ifyou report a sampled value in excess of the benchmark value, or outside the benchmark range for PH, you must implement Tier 1 or Tier 2 responses. See General Permit text. STORM EVENT CHARACTERISTICS: Date 11/17/09 (first event sampled) Total Event Precipitation (inches): 0.47 inches Date (list each additional event sampled this reporting period, and rainfall amount) Total Event Precipitation (inches): Mail Original and one copy to: Division of Water Quality Attn: DWQ Central Files 1617 Mai Service Center Raleigh, North Carolina 27699-1617 S WU-245-03 l 308 Page I oft 1 Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or - manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for the facility subject to the requirement to sample (for metal finishing use the definition as found in 40 CFR 433.11; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469.31). Facilities that incorporate a solvent management plan into the Stormwater Pollution Prevention Plan may so certify, and the requirement for TTO monitoring may be waived. The solvent management plan shall include a list of the total toxic organic compounds used and the other elements listed in the General Permit. For those facilities electing to employ the TTO monitoring waiver, the discharger shall sign the following certification statement: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the stormwater or areas which are exposed to rainfall or stormwater runoff has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing the all the provisions of the solvent management plan included in the Stormwater Pollution Prevention Plan." 1A Name (Print name) Title (Print title) (Signature) (Date) "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." E -,, (Signature of i z. (Date) S WU-245-031308 Page 2 of 2 Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 �UUD A� nLs 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5858 1-800-767-5859 Fax (615) 758-58S9 Tax I.D. 62-081.4289 Est. 1970 The analytical results in this report are based upon information supplied by you, the client, and are for your exclusive use. If you have an questions regarding this data package, please do not he irate to ca 1. Entire Report Reviewed By: Laboratory Certification Numbers Jimmy u apresen ative A2LA - 1461-01, AIHA - 100789, AL - 40660, CA - I-232 , CT - PH-0197, FL - E87487 GA - 923, IN - C-TN-01, KY - 90010, KYUST - 0016, NC - ENV375,DW21704, ND - R-140 NJ - TN002, NJ NELAP - TN002, SC - 84004, TN - 2006, VA - 00109, WV - 233 AZ - 0612, MN - 047-999-395, NY.- 11742, WI - 998093910 Accreditation is only applicable to the test methods specified an each scope of accreditation held by ESC Lab Sciences. This report may not be reproduced, except in full, without written approval from Environmental Science Corp. Where applicable, sampling conducted by ESC is performed per guidance provided in laboratory standard operating procedures: 060302, 060303, and 060304. s Samples Reported: 11/25/09 13:27 Printed: 11/25/09 13:27 Page 1 of 11 4VESC L•A•B 5•C•I•E-N•C•E•5 REPORT OF ANALYSIS Mr. Matt Wallace MACTEC -.Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 Date Received November 19, 2009 Description BorgWarner Sample ID OF-1 Collected By Robert L. 5ain Collection Date 11/17/09 10:45 Parameter Result Oil & Grease (Hexane Sxtr) BDL Suspended Solids 2.3 Lead BDL 12065 Lehanon Rd. Mt - Juliet, TN 37122 ( fi15) 758-5858 1-800-767.5859 FaX (615) 75B-SB59 Tax I.D. 62-0814289 Let. 1970 November 25, 2009 ESC Sample # : L433053-0i Site ID Project # 668 6- 08-1794 Det. Limit Units Method Date Dil. 5.0 mg/1 1664A 11/23/09 1 1.0 mg/1 2540D 11/21/09 1 0.0050 mg/l 200.7 11/22/09 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(POL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 11/25/09 13:27 Printed: 11/25/09 13:27 Page 2 of 11 JOESC l•A•B S•C•1•E•N•C•E•S REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28B06 L 2065 Lebanon Rd. NSt. Juliet, TN 37122 ( 615) 758-5658 1-800-767-5859 F'ax (615) 768-5859 Tax I.D. 62-0814289 Est, 1970- November 25, 2009 ESC Sample # 1,433053-02 Date Received November 19, 2009 Description BorgWarner Site ID Sample ID OF-2 Project # 6686-08-1794 Collected By Robert L. Sain Collection Date 11/17/09 10:30 Parameter Result Det. Limit Units Method Date Dil. Oil & Grease (Hexane Extr) BDL 5.0 mg/1 1664A 11/23/09 1 Suspended Solids 2.1 1.0 mg/1 2540D 11/21/09 1 Lead BDL 0.0050 mg/1 200.7 11/22/09 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 11/25/09 13:27 Printed: 11/25/09 13:27 page 3 of 11 REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 26806 Date Received November 19, 2009 Description BorgWarner Sample ID OF-3 Collected By Robert L. Sain Collection Date 11/17/09 10:35 Parameter Result oil & Grease (Hexane Extr) BDL Suspended Solids 2.4 Lead BDL 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5858 1-800-767-5859 Fax (615) 758-5859 Tax I.D. 62-0814289 Est. 1970 November 25, 2009 ESC Sample # : L433053-03 Site ID Project ## 6666-08-1794 Det. Limit Units Method Date Dil. 5.0 mg/l 1664A 11/23/09 1 1.0 mg/1 2540D 11/21/09 1 010050 mg/l 200.7 11/22/09 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted.' This report shall not be reproduced. except in full, without the written approval from ESC. Reported: 11/25/09 13:27 Printed: 11/25/09 13:27 Page 4 of 11 *ESC 1 CEMMK• w REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 130E-C Patton Avenue Asheville, NC 2aB06 Date Received .- November 19, 2009 12065 Lebanon Rd. Mt. Juliet, TN 371.7,2 (615) 758-5858 1- 800-767 -5859 FaLx (615) 758-5859 Tax I.D. 62-0814289 Est, 1970 November 25, 2009 ESC Sample # : L433053-04 Description Borgwarner Site ID Sample ID OF-4 Project # 6686-08-1794 Collected By Robert L. Sain Collection Date 11/17/09 10:50 Parameter Result Det. Limit units Method Date Dil. Oil & Grease (Hexane Extr) BDL 5.0 mg/l 1664A 11/23/09 1 Suspended Solids 5.8 1.0 mg/l 2540D 11/21/09 1 Lead 0.0071 0.0050 mg/l 200.7 11/22/09 1 BDL - Below Detection Limit Det..Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 11/25/09 13:27 Printed: 11/25/09 13:27 Page 5 of 11 REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 Date Received November 19, 2009 Description Sorgwarner Sample ID OF-7 Collected By Robert L. Sain Collection Date 11/17/09 10:55 Parameter Result Oil & Grease (Hexane Extr) BDL Suspended Solids 12. Lead HDL 12065 Lebanon Rd. Mt. Juliet, TN 37122 (515) 758-5958 1 - 800-767-5859 Fax (615) 758-5859 Tax I.D. 62-oBz4289 Est. 1970 November 25, 2009 ESC Sample # L433053-05 Site ID . Project # 6686-08-1794 Det. Limit Units Method Date Oil. 5.0 mg/l 1664A 11/23/09 1 1.0 mg/1 2540D 11/21/09 1 0.0050 mg/1 200.7 11/22/09 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 11/25/09 13:27 Printed: 11/25/09 13:27 Page 6 of 11 Attachment A List of Analytes with QC Qualifiers Sample Work Sample Run, Number Group Type Analyte ID Qualifier L433053-03 WG451846 SAMP Suspended Solids R1008675 P1 Page 7 of 11 Attachment B Explanation of QC oualifier Codes Qualifier Meaning P1 RPD value not applicable for sample concentrations less than 5 times the reporting limit. Qualifier Report Information ESC utilizes sample and result qualifiers as set forth by the EPA Contract Laboratory Program and as required by most certifying bodies including NELAC. In addition to the EPA qualifiers adopted by ESC, we have implemented ESC qualifiers to provide more information pertaining to our analytical results. Each qualifier is designated in the qualifier explanation as either EPA or ESC. Data qualifiers are intended to provide the ESC client with more detailed information concerning the potential bias of reported data. Because of the wide range of constituents and variety of matrices incorporated by most EPA methods,it is common for some compounds to fall outside of established ranges. These exceptions are evaluated and all reported data is valid and useable unless qualified as 'R' (Rejected). Definitions . Accuracy - The relationship of the observed value of a known sample to the true value of a known sample. Represented by percent recovery and relevant to samples such as: control samples, matrix spike recoveries, surrogate recoveries, etc. Precision - The agreement between a set of samples or between duplicate samples. Relates to how close together the results are and is represented by Relative Percent Differrence. Surrogate - Organic compounds that are similar in chemical composition, extraction, and chromotography to analytes of interest. The surrogates are used to determine the probable response of the group of analyzes that are chem- ically related to the surrogate compound. Surrogates are added to the sample and carried through all stages of preparation and analyses. TIC - Tentatively Identified Compound: Compounds detected in samples that are not target ccmpounds, internal standards, system monitoring compounds, or surrogates. Page 8 of 11 40ESC L-A-B MACTEC - Asheville, NC Mr. Matt Wallace 1308-C Patton Averrie Asheville, NC 28806 Quality Assurance Report Level II L433053 12065 Lebanon REI. Mt. Juliet, TN 37122 (615) 759-5858 1-800-767-5859 Fax (615) 758-5059 Tax I.D. 62-0814289 ESt. 19-70 November 25, 2009 Analyte Result Units 4r Rec Limit Bauch Date Analyzed 15 2 .. ...... .. + Lead r .005 mg/l W0451922 11/22/09 23-.()1 Oil & Grease (Hexane Extr) < 5 Mg/l W0451924 .11/23)69 11;1.9 "'/,D 12 :4 .... . ........... Analyte Units Result Duplicate RPD Limit Ref Samp Batch ............ I 64 5 ... 771 Lead mg/1 0 0 0 20 L433055-DG WG451922 Suspended solids mg/1 150. 150. 2.25 5 L422661-01 WG451846 Suspended solids mg/1 2.20 2.40 7.69* 5 L433053-03 WG45I846 ;<�Laboratoiy{oritrol' Simple; Analyte Units KnoWn Val Result Rec Limit Batch 4 177 Lead mg/1 1 1.07 107. 85-115 X WG451922 Oil & Grease (Hexane F-xtr) mg/1 -40 34.0 :r. 85.0 78-114 WG451914 Solids.Sus nded.5 18 4 6 La oratdiv....o..n...t..r..o.. .. ..a e .. Analyte Units Result Ref %Rec Limit RPD Limit Batch 01� m 5 19 14 Solids mg/1 844. 1320. jo_q _ 85-115 2.88 20 WC451846 Analyte Units MS Res Ref Res TV k Rec Limit Ref Hama Batch .4 0 .......... EW—' ...... Lead Mg/1 1-02 G 1 102. 75-125 L433055-06 WG451922 Oil & Gr• ease (Hexane Extr) mg/1 32-D 0 40 80.0 80-120 L432725-01 WG451914 Performance of this Analyte is outside of established criteria. For additional information, please see Attachment A 'List of Analytes with QC Qualifiers.' Page 9 of 11 MACT8c - Asheville, NC Mr. Matt Wallace 130E-C Patton Avenue Asheville, NC 2BB06 Quality Assurance Report Level I; L433033 12 065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5858 1-SOO-767-5859 Fax (615) 758-5859 Tax I.D. 62-0814289 &9C. 1970 November 25, 2009 Analyte Units MSD Ref &Rec Limit RPD Limit Ref Samp Hatch head.. •}i'v .,'ram: •f. ::�fz<}: �.c' -.. ..x�::..> .-:.,...::'. :....:...�..:....- ».::..:. :...r.}::m4 .. ....+.E•a. ... ;.}:a.:,,.. ..::....... ...ni. ..12. .:....,. _ . ._ ::i:: .-..43 ...,.:..1`-%niri'+,�,':WG451771 Lead mg/l 0.999 1.02 99.9 75-125 2.08 20 L433055-06 W0451922 ..... ::-:may,[ E ... -. .:: .:.}••'.:::......... ..? n}.:.:-� S -.. :,Ef,..v ..2.. SO` - r, ..... ...r.....:: ':-...:.}5'.:.i:..:.,,..w.-v-:..v:}•::..�::.:.:.....v....::::-...s:._-,:.-:':.:.vv.Z�:i:......... 1$.vi+n ...: l.`::, {•:�}`•h.Y. _:. v: .. .-...... .$-...ssiv .. .. .. .: �}fd5:: Oil & Grease (Hexane Extr) mg/l 33.0 32.0 82-5 80-120 3.08 20 L432725-01 WG451914, Batch number /stun number / Sample number cross reference W0451771: R1005249: L433053-01 02 03 WG4S1922: R1005409: L433053-04 05 WG451914; R1005750: L433053-01 02 03 04 05 W0451846: R1008675: L433053-01 02 03 04 05 * * Calculations are performed prior to rounding of reported values * Performance of this Analyte is outside of established criteria. For additional information, please see Attachment A 'List of Analytes with QC Qualifiers.' page 10 of 11 OESC 1 MACTEC - Asheville, NC Mr. Matt Wallace 1308-C Patton Avenue. Asheville, NC 28806 12065 Lebarion Rd. Mt - Juliet, TN 37122 Z 615) 758-5858 1- 800-767 -5859 FaX (615) 758-5859 Tax I.D. 62-0814289 Est- 1970 Quality Assurance Report Level II November 25, 2009 L433053 The data package includes a summary of the analytic results of the quality control samples required by the SW-846 or CWA methods. The quality Control samples include a method blank, a laboratory control sample, and the matrix spike/matrix spike duplicate analysis. If a target parameter is outside the method limits, every sample that is effected is flagged with the appropriate qualifier in Appendix B of the analytic report. Method Blank - an aliquot of reagent water carried through the entire analytic process. The method blank results indicate if any possible contamination exposure during the sample handling, digestion or extraction process, and analysis- Concentrations of target analytes above the reporting limit in the method blank are qualified with the "B" qualifier. Laboratory Control Sample - is a sample of known concentration that is carried through the digestion/extraction and analysis process. The percent recovery, expressed as a percentage of the theoretical concentration, has statistical control limits indicating that the analytic process is "in control". If a target analyte is outside the control limits for the laboratory control sample or any other control sample, the parameter is flagged with a ".74" qualifier for all effected samples - Matrix Spike and Matrix Spike Duplicate - is two aliquots of an environmental sample that is spiked with known concentrations of target analytes. The percent recovery of the target analytes- also has statistical control limits. If any recoveries that are outside the method control limits, the sample that was selected for matrix spike/matrix spike duplicate analysis is flagged with either a 11,35" or a "36"- The relative percent difference OkRPD) between the matrix spike and the matrix spike duplicate recoveries is all calculated. If the RPD is above the method limit, the effected samples are flagged with a "J3" qualifier. Page 11 of 11 Billinginformation: AfaNIsConain Is/Container/Pr Chain of Custody MACTEC Asheville, NC . . . . . . Page of Attn - AP - Processing - Asheville A J�g D207 1308-C Patton Avenue 1105 Lakewood Parkway, Suite 30 ET Mao X. Asheville NC 28806 Alpharetta,GA 30004 Q-1 M ESC !_-A-D 5 C-I-E-N- -E-5 L 1206E Lebanon Road Report toqil Mr. Matt Wallace Emait mewallace@rnactee.com Maw: O-A R ILI M �ALIIJN371122 (1300) 767-5059 V N - Project Descripbon• BorgWarner ::ityistate ��ollccted A4-06 C) Ai; Phone.- (6151758-5858 P41 none:(828) 252-8130 (828) 251-9690 Client Project #: 6686-08-1794 Lab Project # LAWENGAN-BORG WARN " oIllected by (prin SitedFacility ID#: 2 "7^�C 00q I In, ' WK, f gab ui�' qqly);"�! A- acted by (signature): Rush? (Lab MUST Be Notified) Date Results Needed Same Day. .... 200% Next Day ........ .... 100% C:) I Te►nplatefPN T4Q MP30it Y Key f4 202W 1, 1 IN X Email? No yes mmediatelly lacked Two Day. ......... 501/1. on [cc N Y Three Day ...... .......... 25% FAX? No _yes of Cntrs a. U 'ulF-1 A., r rShip ad -af6u 'd Ilk �P'p I'MA, C; Sample 10 ComplGrab Matrix* Depth Date 'D �T RemarkslConta minant Sample # (lab only) OF-1 WW44 if /I/Ocl a= 3 X 'Xj- -01 OF-2 WWA4 16,30 3 X X OF-3 WW-J I rf cip -- 3C 3 X 43 OF-4 WW -i V/ (b Log T6 3X X X 4f OF-7 WW4V i r Ll -1/cM 55 3 X X ��- X -7os ISO,! IM"fi, 'Matrix: SS - Soil GW - Groundwater WW - WasteWater DW - Drinking Water OT - Other (-- ;4-�54-oVV%'%A&4 P11 Temp How Other � (0 (A '? L, (' ti � ) ""2 q(, 1(. 6 � 1--i (, 1-t 'S 1 �-7 Relinquished by (Signature) L.�P�Fed!Ex Relinquisheat) ---Ignolure Relinquished xk gri4t I Date: Time: -Received by: (Signature) 7e-c —ei v—e d 7 T ( zopeltu�r Samples returned vi;. [I OPSCandltlon:-', [Courier El §T 5 91 0111Y)III . C' 4, intact T NA Date: Time: ate: — 7—me STORMWATER DISCHARGE OUTFALL (SDO) MONITORING REPORT GENERAL PERMIT NO. NCGO30000 SAMPLES COLLECTED DURING CALENDAR YEAR: 2009 CERTIFICATE OF COVERAGE NO. NCG030075 (This monitoring report is due at the Division no later than 30 days from the date the facility receives the sampling results from the laboratory.) FACILITY NAME BorgWarner Turbo Systems COUNTY Buncombe PERSON COLLECTING SAMPLES Matthew E_Wallace( ACT EC) PHONE NO. 8(� 684-4169 CERTIFIED LABORATORY Environmental Science Corp Lab ## ENV375 Lab # PLEASE SIGN ON THE REVERSE. � Part A: Specific Monitoring Requirements Outfall No.. Date Sample Collected; mo/dd/ r 00530 00400 01051 00556 78141 Total Suspended Solids, m /L pH, Standard units Lead, mg/L Oil and Grease, m /L Total Toxic Organics', m g/L Benchmark - 100 Within 6.0-9.0 0.033 30 1 OF -I 7/01/09 3.8 7.28 BDL BDL NA OF-2 7/01109 2.8 6.25 BDL BDL NA OF-3 1/01 /09 3.5 7.43 BDL BDL NA OF-4 7/01/09 3.9 7.05 BDL BDL NA OF-7 7/01/09 11 6.87 BDL BDL NA Note: If you report a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier I or Tier 2 responses. See General Permit text. NA: Not Applicable Did this facility perform Vehicle Maintenance Activities using more than 55 galions of new motor oil per month? _ yes X no (if yes, complete Part B) Part 13: Vehicle Maintenance Activity Monitoring Requirements Outfall. , No. Date Sample Collected, mo/dd/ yr 00556 00530 00400 Oil and Grease, m /L Total Suspended Solids, m /L pH, Standard units New Motor Oil Usage, Annual average al/mo Benchmark - 30.. 100 6.0 -- 9.0 - Note: Ifyou report a sampled value in excess of the benchmark value, or outside the benchmark range for pH, you must implement Tier 1 or Tier 2 responses. See General Permit text. STORM EVENT CHARACTERISTICS: Date 7/1/09 (first event sampled) Total Event Precipitation (inches): 0.29 inches Date (list each additional event sampled this reporting period, and rainfall amount) Total Event Precipitation (inches): Mail Original and one copy to: Division of Water Quality Attn: DWQ Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 r �CJ r- rr; r 3] n n l� O < z w a ru 00 o m Z! co -, o 5 z n S W U-245-031308 Page l of 2 I Total Toxic Organics sampling is applicable only for those facilities which perform metal finishing operations, manufacture semiconductors, manufacture electronic crystals, or - manufacture cathode ray tubes. For purposes of this permit the definition of Total Toxic Organics is that definition contained in the EPA Effluent Guidelines for the facility subject to the requirement to sample (for metal finishing use the definition as found in 40 CFR 433.1 1; for semiconductor manufacture use the definition as found in 40 CFR 469.12; for electronic crystal manufacture use the definition as found in 40 CFR 469.22; and for cathode ray tube manufacture use the definition found in 40 CFR 469.31). Facilities that incorporate a solvent management plan into the Stormwater Pollution Prevention Plan may so certify, and the requirement for TTO monitoring may be waived. The solvent management plan shall include a list of the total toxic organic compounds used and the other elements listed in the General Permit. for those facilities electing to employ the TTO monitoring waiver, the discharger shall sign the following certification statement: "Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), 1 certify that to the best of my knowledge and belief, no dumping of concentrated toxic organics into the Stormwater or areas which are exposed to rainfall or stonnwater runoff has occurred since filing the last discharge monitoring report. I further certify that this facility is implementing the all the provisions of the solvent management plan included in the Stormwater Pollution Prevention Plan." wk X 1e—c Name (Print name) Title (Print title) ,-Y"W L. c7 (Signature) Date} "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. l am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." (— - 1� "//L 47 (Signature of Pe ittee) (Date) SWU-245-031308 Page 2 of 2 -- IECC���� 12065 Lebanon Rd_ V Mt. Julist, TN 37122 ENVIRONMENTAL no I � D 1-800-767-5859 SCIENCE CORP. Fax (615) 758-5859 Tax I.O. 62-0814289 Est. 1970 Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 26806 The analytical results in this report are based upon information supplied by you, the client, and are for your exclusive use. If you have an questions regarding this data package, please do not h s tar�to a Entire Report Reviewed By: Laboratory Certification Numbers Jimmy hunt, resen aCive A2LA - 1461-01, AIHA - 100789, AL - 40660, CA - 1-2327, CT - PH-0197, FL - E87487 GA - 923, IN - C-TN-01, KY - 90010, KYUST - 0016, NC - ENV375,DW21704, ND - R-140 NJ - TN002, NJ NELAP - TN002, SC - 84004, TN - 2006, VA - 00109, WV - 233 AZ - 0612, MN - 047-999-395, NY - 11742, WI - 998093910 Accreditation is only applicable to the test methods specified on each scope of accreditation held by ESC Lab Sciences. This report may not be reproduced, except in full, without written approval from Environmental Science Corp. where applicable, sampling conducted by ESC is performed per guidance provided in laboratory standard operating procedures: 060302, 060303, and 060304. 5 SamplaB Reported: 07/10/09 07:37 Printed: 07/10/09 07:37 Page 1 of 9 ENVIRONMENTAL SCIENCE CORP. REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 130E-C Patton Avenue Asheville, NC 28806 Date Received July 02, 2009 Description BorgWarner Sample ID OF-1 Collected By Matthew Wallace Collection Date 07/01/09 05:05 Parameter Result Oil & Grease (Hexane Extr) BDL Suspended Solids 3.8 Lead BDL 12065 Lebanon Rd. Mt. 0uliet, Tri 37122 (615) 758-5858 1-800-767-5859 Fax (615) 758-5859 7&x I.D. 62-0514269 Eat. 1970 July 10, 2009 ESC Sample # L410503-01 Site ID . Project # 6686-08-1794 Det. Limit Units Method Date , Dil. 5.3 mg/l 1664A 07/08/09 1 1.0 mg/l 25401) 07/07/09 1 0.0050 mg/l 200.7 07/08/09 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 07/10/09 07:37 Printed: 07/10/09 07:37 Page 2 of 9 ENVIRONMENTAL SCIENCE CORP. REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 Date Received July 02, 2009 Description BorgWarner Sample ID OF-2 Collected By Matthew Wallace Collection Date 07/01/09 04:50 Parameter Result Oil & Grease (Hexane Extr) BDL Suspended Solids 2.8 Lead BDL 12065 Lebanon Rd_ Mt. Juliet, TN 37122 (615) 756-5858 1-800-767-5A59 Fax (615) 758-5859 Tax I.O. 62-0814289 Est. 197C July 10, 2009 ESC Sample # : L410503-02 Site ID . Project # 6686-08-1794 Det. Limit Units Method Date Dil. 5.0 mg/1 1664A 07/08/09 1 1.0 mg/1 2540D 07/07/09 1 0.0050 mg/1 200.7 07/08/09 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 07/10/09 07:37 Printed: 07/10/09 07:37 Page 3 of 9 ENVIRONMENTAL SCIENCE CORP. REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 July 10, 2009 12 065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5658 1-800-767-5859 Fax (615) 756-5859 Tax I.D_ 62-0814289 Est. 1970 ESC Sample # L410503-03 Date Received July 02, 2009 Description HorgWarner Site ID Sample ID of-3 Project # 66a6-08-1794 Collected By Matthew Wallace Collection Date 07/01/09 04:55 Parameter Result Det. Limit units Method Date Dil. Oil & Grease (Hexane Extr) BDL 5.3 mg/1 1664A 07/08/09 1 Suspended Solids 3.5 1.0 mg/l 2540D 07/07/09 1 Lead BDL 0.0050 mg/l 200.7 07/08/09 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 07/10/09 07:37 Printed: 07/10/09 07:37 Page 4 of 9 ENVIRONMENTAL SCIENCE CORP. REPORT OF ANALYSIS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 July 10, 2009 12 065 Lebanon Rd - Mt . Juliet, TN 37122 (6 15) 758-5858 1-800-767-5859 Fax (615) 758-5659 Tax I_D. 62-0814289 Est. 1970 ESC Sample # L41OS03-04 Data Received July 02, 2009 Description BorgWarner Site ID Sample ID OF-4 Project 6686-08-1794 Collected By Matthew Wallace Collection Date 07/01/09 04:45 Parameter Result Det. Limit Units Method Date Dil. Oil & Grease (Hexane Extr) BDL 5.3 mg/l 1664A 07/08/09 1 Suspended Solids 3.9 1.0 mg/l 2540D 07/07/09 1 Lead BDL 0.0050 mg/l 200.7 07/08/09 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 07/10/09 07:37 Printed: 07/10/09 07:37 Page 5 of 9 ENVIRONMENTAL SCIENCE CORP. REPORT OF ANALYSTS Mr. Matt Wallace MACTEC - Asheville, NC 1308-C Patton Avenue Asheville, NC 28806 July 10, 2009 12065 Lebanon Rd. Mt. J'Jliet, TN 37122 (615) 758-5958 1-800-767-5859 Fax (615) 759-5859 Tax F.D. 62-0814289 Est_ 1970 ESC Sample # L410503-05 Date Received July 02, 2009 Description Borgwarner Site ID Sample ID OF-7 Project # = 6686-08-1794 Collected By Matthew Wallace Collection Date 07/01/09 05:15 Parameter Result Det. Limit Units Method Date Dil. Oil & Grease (Hexane Extr) BDL 5.3 mg/l 1664A 07/08/09 1 Suspended Solids 11. 1.0 mg/l 2540D 07/07/09 1 Lead BDL 0.0050 mg/l 200.7 07/08/09 1 BDL - Below Detection Limit Det. Limit - Practical Quantitation Limit(PQL) Note: The reported analytical results relate only to the sample submitted. This report shall not be reproduced, except in full, without the written approval from ESC. Reported: 07/10/09 07:37 Printed: 07/10/09 07:37 Page 6 of 9 ENVIRONMENTAL SCIENCE CORP MACTEC - Asheville. NC Mr. Matt Wallace 1308-C Patton Avenue Asheville, NC 26606 Quality Assurance Report Level 11 L410503 Lanora t . .............. 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 75B-5858 1-800-767-5859 Fax (615) 758-5e59 Tax I.D. 62-0814289 Est. 1970 JVly 10, 2009 Analyte Result Units 1k Rec Limit Batch Date Analyzed 1.79.:Y14081 9 01:05 Suspended.Solids < I mg/1 WG430024 07/07/09 11:52 Oil & Grease (Hexane EXtr) 5 Mg/1 WG43.0312 07/08/09 10:24 L . . ....... ad%. 0.-,.,-,.'S�:'-:�'. 1:�:� 1. -�.. .< :� � 005 -0./089 02:35 Analyte Units Result Duplicate RPD Limit Ref SaMID Batch 4 3 0 - 7 9 Suspended -Solids mg/1 17.0 16.3 4-5I 5 L410488-02 WG430024 �Iid % XX . ".. - 18 :*J`%'j N 4 Lead mg/1 0.00 0.00 0.00 20 L410528-01 WG430181 .................. rator Analyte Units Known Val Result sk Rec Limit Batch 1 0 1, 179 Suspended Solids mg/l 780 776. 99.5 85-115 WG430024 �M Oil Grease (Hexane ZXtr) mg/l 40 34.0 89.0 78-114 WG430312 E�"- ��21MW j21P 40'6'����q 9�A WMM�W4W i�� id s wr,430181 Faboratory,:Control �Sample Drup icate Units Result Ref %Rec Limit RP:) Limit Batch Y." �.WG430024 Oil & Grease (Hexane Extr) Tnq/l 39.0 34.0 98.0 78-114 13.7 20 WG430312 M A R� t r I x:. i S p i ke:.7::: .. . , Analyte Units MS Res f Res . . TV % Rec Limit Ref Samp Batch 0-1��--'-'jjfd430179 0'902--- Lead mg/l 1.00 0.00 1 100. 75-125 L410528-01 WG4301B1 .................. . icatem. Analyte Units MSD Ref %Rec Limit RPD Limit Ref SaT2 Batch Lead mg/1 1! QO ...... .. .. Performance of this Analyte is outside of established criteria. For additional information, please See Attachment A 'List of Analytes with QC Qualifiers.' Page 7 of 9 ENVIRONMENTAL SCIENCE CORP. MACTEC - Asheville, NC Mr. Matt Wallace 1308-C Patton Avenue Asheville, NC 26806 Quality Assurance Report Level II L410503 ... Matrix ,Spike.._Dupl'ieate 12065 Lebanon Rd. Mt. Juliet, TN 37122 (615) 758-5856 1-800-767-5859 Fax (615) '758-5859 Tax I.D, 62-0814289 Est. 1970 July 10, 2009 Analyte Units MSp ReE %Rec Limit RPD Limit Ref Samp Hatch head... i`.....101.::: ..:.-::.:.-�5. ,125; ... 0 '9.95; 20 .r.: 4� fl528„ �1-.. „WG430181 Batch number /Run number / Sample number cross reference WG430179: R607507: L410503-01 02 WG430024: R807906: 1,410503.01,02 03 04 05 WG430312: R806346: L410503-01 02 03 04 05 WG430181! R811376 R811327: L420503-04 05 03 " x Calculations are performed prior to rounding of reported values * Performance of this Analyte is outside of established criteria. For additional information, please see Attachment A I List of Analytes with QC Qualifiers.' Page 0 of 9 ENVIRONMENTAL SCIENCE CORP. MACTEC - Asheville, NC Mr. Matt Wallace 1308-C Patton Avenue Asheville, NC 28806 12065 Lebanon Rd.Mt. Juliet, TN 37122 (615) 756-5855 1-800-767-5859 F&x (615) 758-5859 Tax I.D. 62-0614289 L:iE;t. 1970 Quality Assurance Report Level II L410503 The data package includes a summary of the analytic results of the quality control samples required by the SW-846 Or CWA,methods. The quality control samples include a method blank, a laboratory control sample, and the matrix spike/matrix spike duplicate analysis_ If a target parameter is outside the method limits, every sample that is effected is flagged with the appropriate qualifier in Appendix H of the analytic report. Method Blank - an aliquot of reagent water carried through the entire analytic process. The method blank results indicate if any possible contamination exposure during the sample handling, digestion or extraction process, and analysis. Concentrations of target analytes above the reporting limit in the method blank are qualified with the "B" qualifier. - Laboratory Control Sample - is a sample of known concentration that is carried through the digestion/extraction and analysis process. The percent recovery, expressed as a percentage of the theoretical concentration, has statistical control limits indicating that the analytic process is "in control". if a target analyte is outside the control limits for the laboratory control sample or any other control sample, the parameter is flagged with a "J4" qualifier for all effected samples. Matrix Spike and Matrix Spike Duplicate - is two aliquots of an environmental sample that is spiked with known concentrations of target analytes. The percent recovery of the target analytes also has statistical control limits. If any recoveries that are outside the method Control limits, the sample that was selected for matrix spike/matrix spike duplicate analysis is flagged with either a 11J5" or a 11J61. The relative percent difference (3RPO) between the matrix spike and the matrix spike duplicate recoveries is all calculated. If the RPD is above the method limit, the effected samples are flagged with a "J3" qualifier. Page 9 of 9 Ji.ily 1o, 2o09 Alternate billing information; na sis/ContalnerlPreservati I Chain of Custody NIACTEC - Asheville, NC Page 1of-i El17 1308-C Patton Avenue .Asheville,NC 28806 Prepared by: V ENVIRONMENTAL SCIENCE CORP. Repon to: Email: Mr. Matt Wallace mewaIlace@mactec.rom t 12065 Lcba non Road Mt. lutiot,'IN 37122 roject escription: BorgWarner -ityl5tate j Colletted vi�1 11 * } - U O Phone (80U) 767-5859 hone: (828) 252-8130 Client Project #: Lab Project # AK (828) 251-9690 6686•-08-1794 LAWENGAN-BORG WAR x FAX (615) 75$-5$59 a v o oli ted rintj: 1 t ti W{11� A SitelFacility ID#: P.O.#: 2flp�jl�l�l5 � AcetnumLA'WSame Template/Arelr�gi IGAN �,-4 IJ R;611 Cooler #: f �� E d 1. ,.._, G o W 0 olle ted db',nalu,�w mmediately Rv5h7 (La MU a Noti le .200% Day ................ °��R Next Day ................. 100% T Date Results Needed acked on lce N _ Y 1 / _ Two Day ...... • ......... • •50% Email? _No _Yes No. _ Three Day ........ . ....... .25% FAX? —No _Yes of :y C.J Shipped va: F@l1 X St311lla r� Sample ID Comp/Grab Matrix' Depth Date Time Cntrs m Remarks/Contaminant Sample # (lab only) l W W 1 V ()I;',r;()I;',LK 3 X N. � �Iflv��v1 uY-Z WW 04"5a 3 Pal X Iml INI 10,1 0j5-3 ww Dw 5S 3 MI X LXJ o r- WW 041-15 3 M X WW 05, IT 3 X ' 4 •..y � ,F, - I'm 'Matrix: SS - Sod GW - Groundwater WW - Wastewater DW - Drinking Water OT - Other s� �„rYr? wL4 Ct•� Remarks: ec PH Temp Flow Other u by: ( i nature _ n [Lfllil. e inquished b (Sig ature e tngushed Y. ( igngturg} De e: ��4 U(I Time: (��:i7) Receivedy: (Signature) ecelve y: ( ignafu J ti� Received for! ignatur6 Samples re ne via: P teaEx�Couriar o Condition: (lab`use'anly �.,'401 COC Sealllntaet: fY _ *�NJNA ase: Time: Vip; Botiles'Received: ° a� ate: ime: D le: Time H CheckeU: rECt r "1 700L 2150 0005 2459 5854 A3. IRA a fr ��} U IRA Nortfr AA &;It <;nVifOniTTel � 2090 U.S. Highway 7 0 NCDENR PETE KOHLER-." _ BORG WARNER TURBO SYSTEMS 1849 BREVARD ROAD ARDEN NC 28704 ' ■ Crmpiete items 1, 2, and 3. Also complete A. Si ature { ,e I if Restricted Delivery is desired. X it Pr,: is your name and address on the reverse so that we can return the card to you. g e�' fpri ILI W fNorth Carolina Depat A Environment and Natural Resourcj', 090 U.S. Highway 70, Swannanoa, [dc' 287 NCDENR -- 1 1� PETE KOHLER BORti WARNER TURBO SYSTEMS s.rCwt�edai 1849 BREVARD ROADgerea F 28704 �r- �''�"' ""'' * ARDEN N" - -- — - - - - 4. Restricted Der' L 7006 2150 0005 2459 5854 PS Form 3811' February 2004 Dornestic Return Receipt ❑ agent J .... ❑ Addressee .� Name) v,e 1 ,Mq itjn 4 Ij ❑ ye`3 address below: o Na 0� �00 102595-0241 W f ..... .. ,:.:a :a.�1.�.:. .e, ...:z....Y. r Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources SURFACE WATER PROTECTION CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Pete Kohler Borg Warner Turbo Systems 1849 Brevard Road Arden, NC 28704 Dear Mr. Kohler: April 27, 2007 7006 2150 0005 2459 5854 Alan W. Klimek, P.E. Director Division of Water Quality Asheville Regional Office µ F.1... L f SUBJECT: NOTICE OF VIOLATION NOV-2007-PC-0307 Compliance Evaluation Inspection Borg Warner Turbo Systems Permit Number NCG030075 Buncombe County Enclosed please find a copy of the Compliance Evaluation Inspection report from the inspection conducted on April 24, 2007 by Ms. Laurie Moorhead of the Asheville Regional Office. Most permit conditions are being met at the 1849 Brevard Road location; however, deficiencies noted result in violations of permit NCG030075. Permit NCG030075 requires that visual monitoring be conducted at every outfall twice per year, once in the spring and once in the fall during a rainfall event. It is a permit requirement that visual monitoring be documented with records available for review. No formal documentation has been kept for any of the 6 outfalls at the Brevard Road facility. Please refer to the enclosed inspection report for additional findings and recommendations. You are requested to respond in writing to this office within the next 30 days of receipt of this letter to establish a timeline for compliance with the noted violations. Should you have any questions related to this inspection or to interpretation of permit NCG030075 requirements, please call Ms. Moorhead at (828) 296-4664. Sincerely, 2-72 Roggr C. Edwards, Regional Supervisor Surface Water Protection Asheville Regional Office Enclosure cc: Lisa Foster -Morrow — Borg Warner Turbo Systems Danny Smith — NPS ACO Unit --ARO Files . One Central Files NorthCarolIna Naturally 2090 US Hwy 70, Swannanoa, NC 28778 828-296-4500 Fax 828-299-7043 Customer Service 877-623-6748 i - 1 Compliance Inspection Report Permit: NCG030075 Effective: 09/01/02 Expiration: 08/31/07 Owner: Borg Warner Turbo System SOC: Effective: Expiration: Facility: Borgwarner County: Buncombe 1849 Brevard Rd Region: Asheville Arden NC 28704 Contact Person: Pete Kohler Phone: 828-684-4000 Directions to Facility: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Certification: Phone: Inspection Date: 04/24/2007 Entry Time: 09:00 AM Exit Time: 11:20 AM Primary Inspector: Laurie L Moorhead 'I Phone: 828-296-4500 `� S4 �fl E=xt.4664 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: 5tormwater Permit Inspection Type: Metal Fabrication 5tormwater discharge COC Facility Status: 0 Compliant IM Not Compliant Question Areas: ® Storm Water (See attachment summary) Page: 1 f - 1 Permit: NCG030075 Owner - Facility: Borg Warner Turbo System Inspection Date: 04/2412007 Inspection Type: stormwater Reason for Visit: Routine Inspection Summary: A site tour and all documentation were provided by Lisa Foster -Morrow of Borg Warner. The facility has a very thorough stormwater management plan, complete with spill prevention/response, required narratives of procedures and best management practices used at the site, and alternative analyses. Annual training is provided. No vehicle maintenance occurs at the site. Analytical monitoring frequency and compliance with cut-off limits are being conducted as described in the permit. Visual monitoring, however, has not been formally documented. It is a permit requirement to visually monitor discharges from all outfalls during a spring and fall rain event every year and to record observations, keeping observations with the stormwater management plan. State -provided forms are available, although not required to be used. It is recommended that since Borg Warner has at least 6 outfalls a modification of the State -provided form might facilitate record -keeping. All outfalls were inspected and the following recommendations apply: 1, Sediment at CB-1 behind the Technical Center should be stabilized with plantings to prevent sediment discharge at outfali 1. Recent construction at the area has left it in need of erosion control. 2. Erosion at outfall 5b is destroying stream habitat as well as creating a safety issue. This outfali should be stabilized in some manner to address severe downcutting at the point of discharge. Other options to address future erosion include some sort of stormwater abatement from the points of runoff origin that discharge to this outfall, including stormwater best management practices such as rain gardens, cisterns, or stormwater ponds. Page: 2 Permit: NCGO30075 Owner - Facility: Borg Warner Turbo System Inspection Date: 04/24/2007 Inspection Type: Stormwater Reason for Visit: Routine Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ® ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? ® n n n # Does the Plan include a "Narrative Description of Practices"? ® 0 n ❑ # Does the Plan include a detailed site map including outfali locations and drainage areas? ®❑ n n # Does the Plan include a list of significant spills occurring during the past 3 years? ® n ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? ® n n n # Does the facility provide all necessary secondary containment? ® n n n # Does the Plan include a BMP summary? ® n n ❑ # noes the Plan include a Spill Prevention and Response Plan (SPRP)? ®❑ n ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ®n n Cl # Does the facility provide and document Employee Training? ®n n n # Does the Plan include a list of Responsible Party(s)? 11 n n n # Is the Plan reviewed and updated annually? ® n n n # Does the Plan include a Stormwater Facility Inspection Program? ® n n ❑ Has the Slormwater Pollution Prevention Plan been implemented? ® n n ❑ Comment: The facility has a very thorough stormwater pollution prevention plan. As the site is undergoing some construction, a consultant has been obtained already to revise the plan so that it reflects the most current practices. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ❑ all n ❑ Comment: Visual monitoring has not been documented during the permit period. Recommend that the State provided form be modified to consolidate information for the 6 or so stormwater outfalls and to facilitate recording and managing the information. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ® n n n # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n n ® n Comment. No vehicle mainenance occurs on -site. Permit and Outfalls Yes No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? ®❑ n n # Were all outfalls observed during the inspection? ® ❑ n n # If the facility has representative outfall status, is it properly documented by the Division? n n ® ❑ Page: 3 Permit: NCG030075 Owner - Facility: Sorg Warner Turbo System Inspection Date: 04/24/2007 Inspection Type: Stormwater # Has the facility evaluated all illicit {non stormwater} discharges? Reason for Visit: Routine Comment: Recommend stabilizing the area at Cs-1 behind the Technical Center to eliminate sediment input at outfall 1. Recommend stabilizing outfall 5b as streambank erosion is occurring from stormwater discharge. a 0 0 U Page: 4 l� RorBWamer Turbo&E ons 1649 Arden Telephone Engine Systems Brevard NC 828 684 4029 Group Road 28704 Fax 828 650 7474 May 16, 2007 80raWQrner Turbo Emissions 01ystents Mr. Roger C. Edwards _ Surface Water Protection D Asheville Regional Office Division of Water Quality MAY 1 6 2007 2090 US Hwy 70 Swannanoa, North Carolina 28878 A.. WATER QUALITY SECTION Re: NOV-2007-PC-0307 7006 2150 0005 2459 5854 ASHEVILLE RI~GIOfu, f,, I _ Dear Mr. Edwards: This letter is in response to your letter dated April 27, 2007 regarding permit number NCG030075, NOV-2007-PC-0307. The following corrective actions are in process of implementation as a result of the audit findings: Item 1: Qualitative Monitoring: Some Qualitative Monitoring has been completed for the facility outfalls since the permit issuance. However, the first years were not formally documented. We recently implement a new system that allows for monitoring and during the audit provided Lori Moorhead with some previous visual monitoring inspection records. Again, we understand this does not provide documented visual inspection of each outfall for the entire permit period. We have corrected this non-compliance issue and copies of the inspection form and previous inspections are enclosed. We have two inspections scheduled for 2007 according to the permit requirements. Details of those tentative audits are enclosed. These dates are subject to change due to weather conditions and will be completed upon the first rain day close to the scheduled inspection date. As discussed with Lori Moorhead we have formalized this inspection process with a system that allows for tracking of corrective actions and trending of inspection results. We feel this will improve our ability to ensure compliance on a daily basis. Item 2: Outfall Sediment at CB-1 behind the North American Technical Center Quotes have been obtained on the correction of this outfall to include a concrete curbing leading to the outfall, cleanup of area and stabilization to reduce the sediment at the point of origin that discharges to the outfall. We are in the process of scheduling the work to be completed. Our goal date for implementation is no later than June 8, 2007. Item 3: Outfall Erosion at Outfall 513: Quotes have been obtained on the correction of this outfall to include a concrete curbing leading to the outfall, cleanup of area and stabilization to reduce the sediment at the point of origin as well as reduce run-off to the discharge point. We are in the process of scheduling the work to be completed. Due to the magnitude of the erosion we anticipate a longer construction period than that of CB-1 and our goal date for implementation is no later than June 30, 2007. IftordWarner Our o&Imissions Systems Once all items are corrected we will provide your office with a follow-up letter including time/date stamped photos showing the implementation of the corrective actions. Please do not hesitate to inform us of any additional items you feel would improve our program or planned corrective actions. We appreciate your assistance in maintaining compliance to Water Quality regulations and ensuring the protection of the environment in our community. You may contact Lisa Foster -Morrow in our office regarding questions on corrective action details. Sincerely, {Lc t Pete Kohler Vice President Operations Cc. Lisa Foster -Morrow, BorgWarner Turbo & Emissions Systems Asheville Campus s Page 1 of 1 1849 Brevard Road Arden, NC 28704 Audit Site History May16.2007, 1:07rnr Facility: Asheville Campus Site Code: Outfalls Scheduled Scheduled Actual Actual Actual Audit Date Time Date Start Time End Date Description Status Type 12/17/2004 8:00 AM 11/29/2004 8:15 AM 11/29/2004 FHS Stormwater Complete Inspection 11/15/2005 8:00 AM 11/15/2005 8:45 AM 11/15/2005 SPCC Stormwater Complete Inspection 2005 11/15/2006 10:30 AM 11115/2006 10:45 AM 11/15/2006 Stormwater Inspection Complete 2006 613/2007 8:00 AM 2007 Spring SPCC Scheduled Stormwater Outfall Inspection 10/1/2007 8:00 AM 2007 Fall SPCC Scheduled Stormwater Outfall Inspection 12/3/2007 8:00 AM Annual SPCC and Scheduled Stormwater Inspection 2007 �r�� MAY 1 6 2007 WATER QUALITY SECTION ` " ASHEVILLE REGIONAL OFFICE Page 1 of 6 Audit Checklist Report Facilitv: Asheville Campus Apra lJ,1007, 7:19 Psf Scheduled Actual Audit Dumber: 28 Date: Date: 11 / 15/2005 11 / 1512005 Description: SPCC Stormwater Inspection 2005 Time: End Date: Audit Status: Complete 8:00 AM 11/15/2005 Start Time: 8:45 AM End Time: 10:00 AM a r [Lo a+ ues jo nor h e Ae SPCC Inspection Check AST system secondary containment. Contact Spilt Team via 4127 for Spill Brevard Road Containment is found in good condition. Response and containment. Contact outside contractor for repair. SPCC Inspection Check AST system supports and foundation. Contact Spill Team via 4127 for Spill Brevard Road All are in good condition with no visible cracks Response and containment. Contact or deteoriation_ outside contractor for repair. SPCC Inspection Q Observe aboveground piping, equipment, and Contact Spill Team via 4127 for Spill Brevard Road fittings for leaks and corrosion. No evidence of response and containment. Contact poor condition found. outside contractor for repair. SPCC Inspection Check valve positions to assure proper system If found in the open position valves Brevard Road operation. All valve positions are in the off or should be closed to ensure no closed position. spillage/leakage- Contact EHS or Hazardous Material Coordinator for any improper position or operation. SPCC Inspection �h 0 El Check tank structure and surrounding area for Contact Spill Team via 4127 for Spill Brevard Road leaks. All structures should be intact with no response and containment. Contact cracks or signs of leakage, outside contractor for repair. SPCC Inspection 0 Accumulation of water in transfer containment Contact Spill Team via 4127 for Spill Brevard Road areas at the rear shipping and receiving dock response and containment. Contact shall be visually observed for color, films, outside contractor for repair. Contact sheens or sludge or emulsion deposited EHS. beneath the surface prior to any release of the water other than to the wastewater treatment plant. There is no evidence of oil or other contaminants. SPCC Inspection Is 1XI El Review for evidence of spills or leaks from Clean spills. Contact Spill Team via 4127 Brevard Road containers and containment areas. for Spill response and containment. Housekeeping is good. Contact EHS. SPCC Inspection n Tanks are in good condition with no evidence Contact Spill Team via 4127 for Spill Brevard Road of spills or leakage. Containment area is free response and containment. Contact and clear of debris and other materials. Hazardous Material Coordinator or EHS. Die tests can be performed to ensure draina e. Drain must be cleaned. SPCC Inspection ZE Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, unusual color or films, sheen or response and containment. Contact sludge releasing from the storm drains into the EHS. creek or surrounding land. There is no evidence of spills present. SPCC Inspection Q Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, unusual color or films, sheen or response and containment. Contact sludge releasing from the storm drains into the EHS. creek or surrounding land. There is no evidence of spills present, Page 2 of 6 Audit Checklist Report Facility: Asheville Camous April r3, 2007, 2:29 PAY Scheduled Actual Audit Number: 28 Date: Date: 11 /1512005 11 / 1512005 Description: SPCC Stormwater Inspection 2005 Time: End Date: Audit Status: Complete 8:00 AM 11/15/2005 Start Time: 8:45 AM End Time: 10:00 AM • «a axar ere son IS ,M.0 1 rile i e 511 in : SPCC Inspection X Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, Unusual color or films, sheen or response and containment. Contact sludge releasing from the storm drains into the ENS. creek or surrounding land. There is no evidence of spills present. SPCC Inspection 0 Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, unusual color or films, sheen or response and containment. Contact sludge releasing from the storm drains into the EHS. creek or surrounding land. There is no evidence of spills present, SPCC Inspection Q Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, unusual color or films, sheen or response and containment. Contact sludge releasing from the storms drains into the EH& creek or surrounding land. There is no evidence of spills present. SPCC Inspection Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, unusual color or films, sheen or response and containment_ Contact sludge releasing from the storm drains into the EHS. creek or surrounding land. There is no evidence of spills present. SPCC Inspection All drains are free and clear of debris and Drain must be cleaned.Contact Spill Brevard Road clutter. Appear to be draining properly. Team via 4127 for Spill Response and containment. Contact EHS. Die tests can be performed to ensure drainage. Stormwater There is no evidence of chemical storage at an Contact Hazardous Material Coordinator Inspection Checklist outfall or cooling tower area? to remove chemical from area. Contact Brevard Road EHS for signs of stressed vegetation or evidence of spills. Stormwater AN 0 Fuel Containment Area: There are no cracks or Contact EHS_ Inspection Checklist leakage present? Brevard Road Stormwater Cooling Tower: There are no signs of leaks? Contact Maintenance via MP2 to have Inspection Checklist repairs completed. Brevard Road Stormwater There is not any general Maintenance of any of Contact Maintenance via MP2 or the Inspection Checklist the potential release areas that need to be Corrective Action Process to repair or Brevard Road performed re lace damaged items. Stormwater 0 Outfall 4: There is not any evidence of Remove blockage if possible. If Inspection Checklist blockage at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Stormwater Outfall 5: There is not any evidence of Remove blockage if possible. If Inspection Checklist blockage at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Page 3 of 6 Audit Checklist Report Facility: Asheville Campus Audit Number: 28 Description: SPCC Stormwater Inspection 2005 Audit Status: Complete Scheduled Date: 11/15/2005 Time: 8:00 AM ,fpr!1 13, 2007, 2:29 Pd1 Date: 11/15/2005 End Date: 11/15/2005 Start Time: 8:45 AM End Time: 10:00 AM • e + on f Ac n Stormwater AS 0 Outfall 1: There is not any evidence of Remove blockage if possible. If Inspection Checklist blockage at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Stormwater Q Outfall 3: There is not any evidence of Remove blockage if possible. If Inspection Checklist blockage at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Stormwater 0 El Outfall 5a: There is not any evidence of Remove blockage if possible. If Inspection Checklist blockage at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Stormwater ZE ❑X ❑ Outfall 2:There is not any evidence of blockage Remove blockage if possible. If Inspection Checklist at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Stormwater Outfall 1: There is not evidence of Dry Weather Locate the source of the dry weather flow Inspection Checklist Flow at the outfall. and contact responsible manager to Brevard Road corrective actions. Stormwater Outfall 2: There is not evidence of Dry Weather -implement Locate the source of the dry weather flow Inspection Checklist Flow at the outfall. and contact responsible manager to Brevard Road implement corrective actions. Stormwater ds 191 ❑ Outfall 3: There is not evidence of Dry Weather Locate the source of the dry weather flow Inspection Checklist Flow at the outfall. and contact responsible manager to Brevard Road implement corrective actions. Stormwater Outfall 4: There is not evidence of Dry Weather Locate the source of the dry weather flow Inspection Checklist Flow at the outfall. and contact responsible manager to Brevard Road implement corrective actions. Stormwater Q Outfall 5: There is not evidence of Dry Weather Locate the source of the dry weather now Inspection Checklist Flow at the outfall, and contact responsible manager to Brevard Road I implement corrective actions. Stormwater 0 El Outfall 5a: There is not evidence of Dry Locate the source of the dry weather flow Inspection Checklist Weather Flow at the outfall. and contact responsible manager to Brevard Road I I implement corrective actions. Stormwater Outfall 1: There is no evidence of trash or Clean any debris and determine source Inspection Checklist debris present at the outfall? of debris. Contact manager responsible Brevard Road to implement corrective actions to prevent future issues. Stormwater 0 ❑ Outfall 2: Ther is no evidence of trash or debris Clean any debris and determine source nspection Checklist present at the outfall? of debris. Contact manager responsible 3revard Road to implement corrective actions to prevent future issues. Page 4 of 6 Audit Checklist Report Facility: Asheville Campus Audit Number: 28 Description: SPCC Stormwater Inspection 2005 Audit Status: Complete Scheduled Date: 11 /15/2005 Time: 8:00 AM Apri1 13, 2007. 1:19 PAr Date: 11/15/2005 End Date: 11/15/2005 Start Time: 8:45 AM End Time: 10:00 AM • �a r 111 c re u w rrectwe c .i Stormwater X Outfall 3: There is no evidence of trash or Clean any debris and determine source Inspection Checklist debris present at the outfall? of debris. Contact manager responsible Brevard Road to implement corrective actions to prevent future issues. Stormwater Outfalf 4: There is no evidence of trash or Clean any debris and determine source Inspection Checklist debris present at the outfall? of debris. Contact manager responsible Brevard Road to implement corrective actions to prevent future issues. Stormwater O Oulfall 5: There is no evidence of trash or Clean any debris and determine source Inspection Checklist debris present at the outfall? of debris. Contact manager responsible Brevard Road to implement corrective actions to prevent future issues_ Stormwater Inspection Checklist Ln Outfall 5a: There is no evidence of trash or debris present at the outfall? Clean any debris and determine source of debris. Contact manager responsible Brevard Road to implement corrective actions to prevent future issues. Stormwater Fuel Containment Area:There is no evidence of Clean any debris and determine source Inspection Checklist trash or debris present at the outfall? of debris. Contact manager responsible .8revard Road to implement corrective actions to revent future issues. Stormwater n outfall 5: There are no visible safety concerns Contact responsible manager to correct Inspection Checklist located at this outfall, safety issues. Brevard Road Stormwater i 0 ❑ Outfall 5a: There are no visible safety Concerns Contact responsible manager to correct Inspection Checklist located at this outfall. safety issues. Brevard Road Stormwater Outfall 4: There are no visible safety concerns Contact responsible manager to correct Inspection Checklist located at this outfall_ safety issues. Brevard Road Stormwater 131 1XI ❑ Outfall 3: There are no visible safety concerns Contact responsible manager to correct Inspection Checklist located at this outfall. safety issues. Brevard Road Stormwater Outfall 2: There are no visible safety concerns Contact responsible manager to correct Inspection Checklist located at this outfall. safety issues. Brevard Road Stormwater Outfall Fuel Containment Area: There are no Contact responsible manager to correct Inspection Checklist visible safety concerns located at this outfall_ safety issues. Brevard Road Stormwater Outfall 1: There are no visible safety concerns Contact responsible manager to correct Inspection Checklist located at this outfall. safety issues. Brevard Road Stormwater Outfall Fuel Containment Area: Document in Contact EHS and Maintenance to Inspection Checklist inches buildup of sediment present at the determine root cause.Correct issue Brevard goad outfall. There is not evidence of excessive based on root cause analysis. amounts of sediment at the outfall_ Page 5 of 6 Audit Checklist Report Facility: Asheville Campus Audit Number: 28 Description: SPCC Stormwater Inspection 2005 Audit Status: Complete Scheduled Date: 11/15/2005 Time: 8:00 AM April lj, 1007, 1:19 PAl Date: 11/15/2005 End Date: 11/15/2005 Start Time: 8:45 AM End Time: 10:00 AM es a • e� e Iwo Tree a Ae n Stormwater it FAI 0 Outfall 1: Document in inches buildup of Contact ENS and Maintenance to Inspection Checklist sediment present at the outfall. There is not determine root cause.Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the outfall. Stormwater N ❑ Outfall 2: Document in inches buildup of Contact EHS and Maintenance to Inspection Checklist sediment present at the outfall. There is not determine root cause.Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the outfall. Stormwater L� (91 El Outfall 3: Document in inches buildup of Contact EHS and Maintenance to Inspection Checklist sediment present at the outfall. There is not determine root cause.Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the oulfalt. Stormwater Outfall 4: Document in inches buildup of Contact EHS and Maintenance to Inspection Checklist sediment present at the outfall. There is not determine root cause.Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the outfall. Stormwater Outfall 5: Document in inches buildup of Contact EHS and Maintenance to Inspection Checklist sediment present at the outfall. There is not determine root cause.Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the outfall. Stormwater Outfall 5a: Document in inches buildup of Contact EHS and Maintenance to Inspection Checklist sediment present at the outfall. There is not determine root cause.Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the outfall. Stormwaler Q O Outfall Fuel Containment Area: There are no Contact Maintenance via MP2 to Inspection Checklist visible structural concerns regarding the complete repairs. Brevard Road integrityintegrKy of the outfall. Stormwater Outfall 1: There are no visible structural Contact Maintenance via MP2 to Inspection Checklist concerns regarding the integrity of the outfall, complete repairs. Brevard Road Stormwater Outfall 2: There are no visible structural Contact Maintenance via MP2 to Inspection Checklist concerns regarding the integrity of the outfall. complete repairs. Brevard Road Stormwater Outfall 3: There are no visible structural Contact Maintenance via MP2 to Inspection Checklist concerns regarding the integrity of the outfall. complete repairs. Brevard Road Stormwater Outfatf 4: There are no visible structural Contact Maintenance via MP2 to Inspection Checklist concerns regarding the integrity of the outfall. complete repairs. Brevard Road Stormwater [K 0 Outfall 5: There are no visible structural Contact Maintenance via MP2 to Inspection Checklist concerns regarding the integrity of the outfall. complete repairs. Brevard Road Stormwater M El Outfall 5a: There are no visible structural Contact Maintenance via MP2 to Inspection Checklist concerns regarding the integrity of the outfall, complete repairs. Brevard Road Page 6 of 6 Audit Checklist Report Facility: Asheville Campus Audit Number: 28 Description; SPCC Stormwater Inspection 2005 Audit Status: Complete Scheduled Date: 11/15/2005 Time: 8:00 AM 1pH11.3, Z007, 1:19 PAI Date: 11/1512005 End Date: 11/15/2005 Start Time: 8:45 AM End Time: 10:00 AM • e • �Ac Stormwater it FRI El There is no evidence of any chemicals stored Contact Hazardous Material Coordinator Inspection Checklist outside of the building or outside of to remove chemicals. Brevard Road containment areas. Stormwater Secondary Containment area is in good Clean area and report any damage to Inspection Checklist condition with no evidence of leaks, damage or EHS. Brevard Road poor housekeeping- Stormwater There are not any visible any Safety Hazards in Contact EHS and remove hazard if safe Inspection Checklist the area? to do so Brevard Road Page 1 of 1 A udit Details Report November 29, 2004. 9:5l.4,11 Facility: Asheville Campus Audit Number: 4 Description: Stormwaterand SPCC Inspection Audit Status: Scheduled Audit Site: Brevard Road Campus Regulatory Audit: ❑ Audit Team: ENS Audit Type: Checklist Comments: Total Hours: 4.00 Personal Days: 1.00 Employee Auditors Scheduled Actual Date: 12/17/2004 Time: 8:00 AM Date: 11 /29/2004 End Date: 11 /29/2004 Start Time: 8:15 AM End Time: 9:29 AM Employee I Phone(Work) E-Mail Job Title Res onsible Party Reid, Jerry 828-684-4169 1 jreid@turbos.bwauto,com I Operator, Grade 4 - Indirect Notes: 11/29/2004 9:48 AM (ADMIN): Outfalls inspected. Most in good condition. Main concern is access. They are difficult to reach. Page 1 of 6 Audit Checklist .Report Facility: Asheville Campus Audit Number: 4 Description: Stormwater and SPCC Inspection Audit Status: Scheduled Scheduled Date: 12/17/2004 Time: 8:00 AM Abretnber 29, 2004. 9:50 Adr Date: 11 /29/2004 End Date: 11 /29/2004 Start Time: 8:15 AM End Time: 9:29 AM Checikhst'QAtbgbq_., Hazard Scorer Question'_._ _ ' ' _' ,Carrective•Actinri Yess No,, SPCC Inspection Z_ El ❑X AST BAck Dock: Check tank structure and Contact Spill Team via 4127 for Spill surrounding area for leaks. All structures response and containment. Contact should be instact with no cracks or signs of outside contractor for repair. leakage. SPCC Inspection 6 Q ❑ AST Back Dock: Check valve positions to Contact EHS for any improper position or assure proper system operation operation SPCC Inspection r1 ❑X AST Back Dock: Observe aboveground piping, Contact Spill Team via 4127 for Spill equipment, and fittings for leaks and corrosion response and containment. Contact outside contractor for repair, SPCC Inspection 1, i\ EJ AST Back Dock: Check AST system secondary Contact Spill Team via 4127 for Spill containment, supports and foundation. response and containment. Contact outside contractor for repair. SPCC Inspection Back Dock Containment: Accumulation of Contact Spill Team via 4127 for Spill water in transfer containment areas at the rear response and containment_ Contact shipping and receiving dock shall be visually outside contractor for repair. Contact observed for color, films, sheens or sludge or EHS. emulsion deposited beneath the surface prior to any release of the water other than to the wastewater treatment plant SPCC Inspection i Oulfall 1/ Tech Center Building Back Corner: Contact Spill Team via 4127 for Spill Check for any signs of stressed vegetation, oily response and containment. Contact discharge, unusual color or films, sheen or EHS, sludge releasing from the storm drains into the creek or surrounding land. SPCC Inspection 7i\ ❑X Chemical Storage Room: Review for evidence Contact Spill Team via 4127 for Spill of spills or leaks from containers and response and containment. Contact containement areas. Housekeeping must be EHS. good. SPCC Inspection A\_ Q VWV Drains at Back Dock: Free and clear of Contact Spill Team via 4127 for Spill debris and clutter. Appear to be draining response and containment. Contact properly_ EHS. Die tests can be performed to ensure drainage, Drain must be cleaned. SPCC Inspection O ❑ Tech Center AST: Tanks are in good condition Contact Spill Team via 4127 for Spill with no evidence of spills or leakage, response and containment. Contact Containment area is free and clear of debris Hazardous Material Coordinator or EHS. and other materials. Die tests can be performed to ensure drainage. Drain must be cleaned. SPCC Inspection Outfall 21 Sack Dock Far Corner: Check for Contact Spill Team via 4127 for Spill any signs of stressed vegetation, oily response and containment. Contact discharge, unusual color or films, sheen or EHS. sludge releasing from the storm drains into the creek or surrounding land. Page 2 of 5 Audit Ch ecklist Report Facility: Asheville Campus Audit dumber: 4 Description: Stormwater and SPCC Inspection Audit Status: Scheduled Scheduled Date: 12/17/2004 Time: 8:00 AM Nurember 29, 2004, 9:50AM Date: 11 /29/2004 End Date: 11 /29/2004 Start Time: 8:15 AM End Time: 9:29 AM Result ;. Qi&kiist,Category_.., Hazard; Score Question, . _ _ Correetive.Action. � Yes -No" SPCC Inspection 0 Outfall 3 / Behind water tower on back drive: Contact Spill Team via 4127 for Spill Check for any signs of stressed vegetation, oily response and containment. Contact discharge, unusual color or films, sheen or EHS. sludge releasing from the storm drains into the creek or surrounding land_ SPCC Inspection 0 Outfall 4 1 Corner of building - south side next Contact Spilt Team via 4127 for Spill to Shipping: Check for any signs of stressed response and containment. Contact vegetation, oily discharge, unusual color or EHS. films, sheen or sludge releasing from the storm drains into the creek or surrounding land. SPCC Inspection Lq- Outfall 51 In Field - West side of property Contact Spill Team via 4127 for Spill behind Lower Employee Parking Lot : Check response and containment. Contact for any signs of stressed vegetation, oily EHS. discharge, unusual color or films, sheen or sludge releasing from the storm drains into the Creek or surroundin land. SPCC Inspection Outfall 5a / Lower East end of Lower Employee Contact Spill Team via 4127 for Spill Parking Lot: Check for any signs of stressed response and containment. Contact vegetation, oily discharge, unusual color or EHS. films, sheen or sludge releasing from the storm drains into the creek or surrounding land. Stormwater Q Outfall 1 / Far North end of Property - Building Contact EHS and responsible manager Inspection Checklist side of creek: Are there any safety concerns to correct safety issues. located at this outfall? Stormwater A Outfall 1 / Far North end of Property - Building Clean any debris and determine source Inspection Checklist side of creek: Is there trash or debris present at of debris. Contact manager responsible the outfall? to implement corrective actions to prevent future issues. Stormwater n QElOutfall 1 1 Far North end of Property - Building Remove blockage if possible. If Inspection Checklist side of creek: Is there any evidence of assistance is needed obtain a confined blockage at the outfall? space permit and contact maintenance to correct problem. Alert EHS. Stormwater Outfall 1 / Far North end of Property - Building Locate the source of the dry weather flow Inspection Checklist side of creek: Is there evidence of Dry Weather and contact responsible manager to Flow at the outfall? implement corrective actions. Stormwater Z_N Outfall 1 / Far North end of Property - Building Contact EHS and Maintenance is Inspection Checklist side of creek: Document in inches buildup of determine root cause. sediment present at the outfall_ is there excessive amounts of sediment? Stormwater � 0 El Outfall 1 / Far North end of Property - Building Contact Maintenance via MP2 to Inspection Checklist side of creek: Are there structural concerns complete repairs. regarding the integrity of the outfall? Stormwater zl 0 ID outfall 21 Building side of creek; In front of Contact EHS and responsible manager Inspection Checklist Water Tower; Midway down bank: Are there to correct safety issues. any safety concerns located at this outfall? Page 3 of 6 Audit Checklist Report Facility: Asheville Campus Audit Number: 4 Description: Stormwater and SPCC Inspection Audit Status: Scheduled Scheduled Date: 12/ 17/2 004 Time: 8:00 AM Nurember 19, 100d, 9:50AN Date: 11 /29/2004 End Date: 11 /29/2004 Start Time: 8:15 AM End Time: 9:29 AM ,. •aes�tt ; . , Chi cklist,Catego- - Hazard, Score � Question_ _ ..__ _ __ _ _ ' ,Corr& ve Action Ycs, No.. Stormwater Q Outfall 2 / Building side of creek; In front of Clean any debris and determine source Inspection Checklist Water Tower; Midway down bank: Is there of debris. Contact manager responsible trash or debris present at the outfall? to implement corrective actions to prevent future issues. Stormwater 0 ❑ Outfall 2 / Building side of creek; In front of Remove blockage if possible. If Inspection Checklist Water Tower; Midway down bank: Is there any assistance is needed obtain a confined evidence of blockage at the outfall? space permit and contact maintenance to correct problem. Alert EHS, Storrwater 0 El Oulfall 2 / Building side of creek; In front of Locate the source of the dry weather flow Inspection Checklist Water Tower; Midway down bank: is there and contact responsible manager to evidence of Dry Weather Flow at the outfall? implement corrective actions. :Stormwater Q Outfall 2 I Building side of creek; In front of Contact EHS and Maintenance is Inspection Checklist Water Tower; Midway down bank: Document in determine root cause. inches buildup of sediment present at the outfall. Is there excessive amounts of sediment? Stormwater /K i'^! ❑ Outfall 2 / Building side of creek; In front of Contact Maintenance via MP2 to Inspection Checklist Water Tower; Midway down bank: Are there complete repairs. structural concerns regarding the integrity of the outfall? Stormwater Oulfall 3 / Behind Water Tower; Top of Bank: Contact EHS and responsible manager Inspection Checklist Are there any safety concerns located at this to correct safety issues. outfall? Stormwater 0 Outfall 31 Behind Water Tower; Top of Bank: Is Clean any debris and determine source Inspection Checklist there trash or debris present at the outfall? of debris. Contact manager responsible to implement corrective actions to prevent future issues. Stormwater LL d Outfall 3 / Behind Water Power; Top of Bank: Is Remove blockage if possible. If Inspection Checklist there any evidence of blockage at the oulfall? assistance is needed obtain a confined space permit and contact maintenance to correct problem. Alert EHS. Stormwater 0 ❑ Outfall 3: / Behind Water Tower; Top of Bank Is Locate the source of the dry weather (low Inspection Checklist there evidence of Dry Weather Flow at the and contact responsible manager to outfall? 1 implement corrective actions. Stormwater A Outfall 3 / Behind Water Tower; Top of Bank: Contact EHS and Maintenance is Inspection Checklist Document in inches buildup of sediment determine root cause, present at the outfall, Is there excessive amounts of sediment? Stormwater /f a Outfall 3 I Behind Water Tower; Top of Bank: Contact Maintenance via MP2 to Inspection Checklist Are there structural concerns regarding the complete repairs. integrity of the outfall? Stormwater Outfall 41 Top of Bank SE Corner of WWTB Contact ENS and responsible manager Inspection Checklist Building : Are there any safety concerns to correct safety issues. located at this outfall? Page 4 of 6 Audit Checklist Report Facility: Asheville Campus Audit !Number: 4 Description: Stormwater and SPCC Inspection Audit Status: Scheduled Scheduled Date: 12/17/2004 Time: 8:00 AM November 29, 2004. 9,50 ,4,11 Date: 11 /29/2004 End Date: 11/29/2004 Start Time: 8:15 AM End Time: 9:29 AM Result .. _ ,Checklist1Categ6ry _ Hazard- Sebee_ Qu.estibn_.-. _ _ _ . Corrective Action, Yes . No Stormwater / Q Outfall 4 / Top of Bank SE Corner of WWTB Clean any debris and determine source Inspection Checklist Building: Is there trash or debris present at the of debris. Contact manager responsible outfall? to implement corrective actions to prevent future issues. Stormwater Outfall 4 /Top of Bank SE Corner of WWTB Remove blockage if possible. If Inspection Checklist Building: Is there any evidence of blockage at assistance is needed obtain a confined the outfall? space permit and contact maintenance to correct problem. Alert EHS. Stormwater j\ IK El Outfall 4 / Top of Bank SE Corner of WWTB Locate the source of the dry weather flow Inspection Checklist Building: Is there evidence of Dry Weather and contact responsible manager to Flow at the outfall? implement corrective actions. Stormwater zt 0 Outfall 4 / Top of Bank SE Corner of WWTB Contact EHS and Maintenance is Inspection Checklist Building: Document in inches buildup of determine root cause. sediment present at the outfall. Is there excessive amounts of sediment? Stormwater L X❑ ❑ Outfall 4 / Top of Bank SE Corner of WWTB Contact Maintenance via MP2 to Inspection Checklist Building: Are there structural concerns complete repairs. regarding the integrity of the outfall? Stormwater n Outfall 5 / Top of Bank East of Employee Contact EHS and responsible manager Inspection Checklist Parking Lot: Are there any safety concerns to correct safety issues. located at this outfall? Stormwater L Outfall 5 / Top of Bank East of Employee Clean any debris and determine source Inspection Checklist Parking Lot: Is there trash or debris present at of debris. Contact manager responsible the outfall? to implement corrective actions to prevent future issues. Stormwater 1±1 ❑X Outfall 5 / Top of Bank East of Employee Remove blockage if possible. If Inspection Checklist Parking Lot: Is there any evidence of blockage assistance is needed obtain a confined at the outfall? space permit and contact maintenance to correct problem. Alert EHS. Stormwater Outfall 5 / Top of Bank East of Employee Locate the source of the dry weather flow Inspection Checklist Parking Lot: Is there evidence of Dry Weather and contact responsible manager to Flow at the outfall? implement corrective actions. Stormwater ! Outfall 51 Top of Bank East of Employee Contact EHS and Maintenance is Inspection Checklist Parking Lot: Document in inches buildup of determine root cause. sediment present at the outfall. Is there excessive amounts of sediment? Stormwater it Outfall 5 / Top of Bank East of Employee Contact Maintenance via MP2 to Inspection Checklist Parking Lot: Are there structural concerns complete repairs. regarding the integrity of the outfall? Stormwater L Outfall 5a / Top of Bank East of Employee Contact EHS and responsible manager Inspection Checklist Parking Lot: Are there any safety concerns to correct safety issues. located at this outfall? Page 5 of 6 Audit Checklist .Report Aoveaober29,2004. 9:549Anr Facility: Asheville Campus Audit Number: 4 Description: Stormwater and SPCC Inspection Audit Status: Scheduled Scheduled Date: 12/1712004 Time: 8:00 AM Date: 1112912004 End Date: 11 /29/2004 Start Time: 8:15 AM End Time: 9:29 AM Checklist Catc_ k 9�ry,, Hazard Score Questibn Corrective Action J ;Yes , No., Stormwater 1±1 Al Outtall 5a ! Top of Bank East of Employee Clean any debris and determine source Inspection Checklist Parking Lot: Is there trash or debris present at of debris. Contact manager responsible the outfall? to implement corrective actions to prevent future issues. Stormwater Zh Z ❑ Outfall 5a / Top of Bank East of Employee Remove blockage if possible. 1f Inspection Checklist Parking Lot: Is there any evidence of blockage assistance is needed obtain a confined at the outfall? space permit and contact maintenance to correct problem. Alert EHS. Stormwater t Outfall 5a / Top of Bank East of Employee Locate the source of the dry weather flow Inspection Checklist Parking Lot: Is there evidence of Dry Weather and contact responsible manager to Flow at the outfafl? implement corrective actions. Stormwater zi� a Outfall 5a / Top of Bank East of Employee Contact EFTS and Maintenance is Inspection Checklist Parking Lot: Document in inches buildup of determine root cause. sediment present at the outfafl. Is there excessive amounts of sediment? Stormwater zf� 191 ❑ Outfall 5a / Top of Bank East of Employee Contact Maintenance via MP2 to Inspection Checklist Parking Lot: Are there structural concerns complete repairs. regarding the integrity of the oulfal€? Stormwater A\, Q ❑ Tech Center; Fuel Containment Area: Are there Contact EHS and responsible manager Inspection Checklist any safety concerns located at this outfall? to correct safety issues, Stormwater Tech Center; Fuel Containment Area: Is there Clean any debris and determine source Inspection Checklist trash or debris present at the outfall? of debris. Contact manager responsible to implement corrective actions to prevent future issues. Stormwater Tech Center; Fuel Containment Area: Are Contact EHS. Inspection Checklist there any cracks or leakage resent? Stormwater 0 Main Plant SE Cooling Tower: Are there signs Contact Maintenance via MP2 to have Inspection Checklist of leaks? repairs completed. Stormwatert Back Dock Chemical Storage; Is there Contact Hazardous Material Coordinator Inspection Checklist evidence of checmical storage at an outfall or to remove checmical from area. Contact cooling tower area? EHS for signs of stressed vegetation or evidence of spills. Stormwater tl Q WWTB: Are there any Safety Hazards in the Contact EHS and remove hazard if safe Inspection Checklist area? to do so. Stormwater Z Q WWTB: Secondary Containment area is in Clean area and report any damage to Inspection Checklist good condition with no evidence of leaks, EHS. damage or poor housekeeping. Stormwater & WWTB: Are any chemicals stored outside of Contact Hazardous Material Coordinator Inspection Checklist the building? to remove checmicals- Stormwater 1!\ F General Maintenance: Does any general Contact Maintenance via MP2 or the Inspection Checklist Maintenance of any of the potential release Corrective Action Process to repair or areas need to beperformed? 1 replace damaged items. Page 6 of 6 Audit Checklist }depart lvo ember 29, 2004, 9:30 AM Page 1 of 6 Audit Checklist Report Facility: Asheville Campus Audit Number: 241 Description: Stormwater Inspection 2006 Audit Status: Complete Scheduled Date: 11 /15/2006 Time: 10:30 AM April 13 2W7, 2:32 PAI Date: 11/15/2006 End Date: 11 / 15/2006 Start Time: 10:45 AM End Time: 12:30 PM • Bee • ues ..eet SPCC Inspection Check AST system secondary containment. Contact Spill Team via 4127 for Spill Brevard Road Containment is found in good condition. i Response and containment. Contact outside contractor for repair. SPCC Inspection Q Check AST system supports and foundation. Contact Spill Team via 4127 for Spill Brevard Road All are in good condition with no visible cracks Response and containment. Contact or deleoriation. outside contractor for repair. SPCC Inspection X❑ Observe aboveground piping, equipment, and Contact Spill Team via 4127 for Spill Brevard Road fittings for leaks and corrosion. No evidence of response and containment. Contact poor condition found. outside contractor for repair. SPCC Inspection l S 0El Check valve positions to assure proper system If found in the open position valves Brevard Road operation. All valve positions are in the off or should be closed to ensure no closed position. spillage/leakage. Contact EHS or Hazardous Material Coordinator for any improper position or operation. SPCC Inspection Q 0 L1 Check tank structure and surrounding area for Contact Spill Team via 4127 for Spill Brevard Road leaks_ All structures should be intact with no response and containment. Contact cracks or si ns of leakage. outside contractor for repair. SPCC Inspection ❑X Accumulation of water in transfer containment Contact Spill Team via 4127 for Spill Brevard Road areas at the rear shipping and receiving dock response and containment. Contact shall be visually observed for color, films, outside contractor for repair. Contact sheens or sludge or emulsion deposited EHS. beneath the surface prior to any release of the water other than to the wastewater treatment plant. There is no evidence of oil or other contaminants. SPCC Inspection zt 0ElReview for evidence of spills or leaks from Clean spills. Contact Spill Team via 4127 Brevard Road containers and containment areas. for Spill response and containment. Housekeeping is good. Contact EHS. SPCC Inspection Tanks are in good condition with no evidence Contact Spill Team via 4127 for Spill Brevard Road of spills or leakage. Containment area is free response and containment. Contact and clear of debris and other materials. Hazardous Material Coordinator or ENS. Die tests can be performed to ensure drainage. Drain must be cleaned. SPCC Inspection a Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, unusual color or films, sheen or response and containment. Contact sludge releasing from the storm drains into the EHS. creek or surrounding land. There is no evidence of spills present. SPCC Inspection 0 ❑ Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, unusual color or films, sheen or response and containment. Contact sludge releasing from the storm drains into the EHS. creek or surrounding land. There is no evidence of spills resent. 4 Page 2 of ti Audit Checklist Report April 13, 2007, 1:31PM Facility: Asheville Campus Audit Number: 241 Description: Stormwater Inspection 2006 Audit Status: Complete Scheduled Date: 11/15/2006 Time: 10:30 AM Actual Date: 11/15/2006 End Date: 11/15/2006 Start Time: 10:45 AM End Time: 12:30 PM _eoOR, SPCC Inspection X Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, unusual color or films, sheen or response and containment. Contact sludge releasing from the storm drains into the EHS, creek or surrounding land. There is no evidence of spills present. SPCC Inspection Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, unusual color or films, sheen or response and containment. Contact sludge releasing from the storm drains into the EHS. creek or surrounding land. There is no evidence of spills present. SPCC Inspection 0 Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, unusual color or films, sheen or response and containment. Contact sludge releasing from the storm drains into the EHS. creek or surrounding land. There is no evidence of spills present_ SPCC Inspection Check for any signs of stressed vegetation, oily Contact Spill Team via 4127 for Spill Brevard Road discharge, unusual color or films, sheen or response and containment. Contact sludge releasing from the storm drains into the EHS. creek or surrounding land. There is no evidence of spills present. SPCC Inspection Ail drains are free and clear of debris and Drain must be cleaned.Contact Spill Brevard Road clutter. Appear to be draining property. Team via 4127 for Spill Response and containment. Contact EHS. Die tests can be performed to ensure drainage. Stormwater There is no evidence of chemical storage at an Contact Hazardous Material Coordinator Inspection Checklist outfall or cooling tower area? to remove chemical from area. Contact Brevard Road EHS for signs of stressed vegetation or evidence of spills. Stormwater A\ Q Fuel Containment Area: There are no cracks or Contact EHS. Inspection Checklist leakage present? Brevard Road Stormwater 0 Cooling Tower: There are no signs of leaks? Contact Maintenance via MP2 to have Inspection Checklist repairs completed. Brevard Road Stormwater /& El El There is not any general Maintenance of any of Contact Maintenance via MP2 or the Inspection Checklist the potential release areas that need to be Corrective Action Process to repair or Brevard Road performed replace damaged items. Stormwater El El Oulfall 4: There is not any evidence of Remove blockage if possible. if Inspection Checklist blockage at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Stormwater A\ Outfall 5a: There is not any evidence of Remove blockage if possible. If Inspection Checklist blockage at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Page 3 of 6 Audit Checklist Report Facility: Asheville Campus Audit Number: 241 Description: Stormwater Inspection 2006 Audit Status: Complete Scheduled Date: 11 /15/2006 Time: 10:30 AM April 13, 2007, 2:32 PAf Date: 11 /15/2006 End Date: 11/15/2006 Start Time: 10:45 AM End Time: 12:30 PM ec Ma ?Wo re o o Stormwater Outfall 1: There is not any evidence of Remove blockage if possible. If Inspection Checklist blockage at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Stormwater Outfall 3: There is not any evidence of Remove blockage if possible. If Inspection Checklist blockage at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Stormwater Outfall 5b: There is not any evidence of Remove blockage if possible. If Inspection Checklist blockage at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Stormwater © Outfall 2:There is not any evidence of blockage Remove blockage if possible. If Inspection Checklist at the outfall? assistance is needed obtain a confined Brevard Road space permit and contact maintenance to correct problem. Alert EHS. Stormwater Q Outfall 1: There is not evidence of Dry Weather Locate the source of the dry weather flow Inspection Checklist Flow at the outfall. and contact responsible manager to Brevard Road implement corrective actions. Stormwater F1 Outfall 2: There is not evidence of Dry Weather Locate the source of the dry weather flow Inspection Checklist Flow at the outfall. and contact responsible manager to Brevard Road implement corrective actions. Stormwater Outfall 3: There is not evidence of Dry Weather Locate the source of the dry weather flow Inspection Checklist Flow at the outfall. and contact responsible manager to Brevard Road implement corrective actions. Stormwater 0 ❑ Outfall 4: There is not evidence of Dry Weather Locate the source of the dry weather flow Inspection Checklist Flow at the outfall. and contact responsible manager to Brevard Road implement corrective actions. Stormwater /h 191 ❑ Outfall 5a: There is not evidence of Dry Locate the source of the dry weather flow Inspection Checklist Weather Flow at the outfall. and contact responsible manager to Brevard Road implement corrective actions. Stormwater Outfall 5b: There is not evidence of Dry Locate the source of the dry weather flow Inspection Checklist Weather Flow at the outfall. and contact responsible manager to Brevard Road implement corrective actions. Stormwater 1 191 ❑ Outfall 1: There is no evidence of trash or Clean any debris and determine source Inspection Checklist debris present at the outfall? of debris. Contact manager responsible Brevard Road to implement corrective actions to prevent future issues. Stormwater Outfall 2: Ther is no evidence of trash or debris Clean any debris and determine source Inspection Checklist present at the outfall? of debris. Contact manager responsible Brevard Road to implement corrective actions to prevent future issues. I Page 4 of 6 Audit Checklist Report April 13, 2007, 2:32PU Facility: Asheville Campus Audit Number: 241 Description: Stormwater Inspection 2006 Audit Status: Complete Scheduled Date: 11 /15/2006 Time: 10:30 AM kctual Date: 11/15/2006 End Date: 11 /1512006 Start Time: 10:45 AM End Time: 12:30 PM F o ¢ r •o ectr A Stormwater X Outfall 3: There is no evidence of trash or Clean any debris and determine source Inspection Checklist debris present at the outfall? of debris. Contact manager responsible Breva�d Road to implement corrective actions to prevent future issues. Stormwater it 0 El Outfall 4. There is no evidence of trash or Clean any debris and determine source Inspection Checklist debris present at the outfall? of debris. Contact manager responsible Brevard Road to implement corrective actions to prevent future issues. Stormwater Outfall 5a: There is no evidence of trash or Clean any debris and determine source Inspection Checklist debris present at the outfall? of debris. Contact manager responsible Brevard Road to implement corrective actions to prevent future issues. Stormwater Outfall 5b: There is no evidence of trash or Clean any debris and determine source Inspection Checklist debris present at the outfall? of debris. Contact manager responsible Brevard Road to implement corrective actions to prevent future issues. Stormwater zis X❑ ❑ Fuel Containment Area:There is no evidence of Clean any debris and determine source Inspection Checklist trash or debris present at the outfall? of debris. Contact manager responsible Brevard Road to implement corrective actions to prevent future issues. Stormwater JN X❑ Outfall 5a: There are no visible safety concerns Contact responsible manager to correct Inspection Checklist located at this outfall. safety issues. Brevard Road Stormwater Outfall 51b: There are no visible safety concerns Contact responsible manager to correct Inspection Checklist located at this outfall. safety issues. Brevard Road Stormwater Oulfall 4: There are no visible safety concerns Contact responsible manager to correct Inspection Checklist located at this outfall. safety issues. Brevard Road Stormwater Outfall 3: There are no visible safety concerns Contact responsible manager to correct Inspection Checklist located at this outfall. safely issues. Brevard Road Stormwater Outfall 2: There are no visible safety concerns Contact responsible manager to correct Inspection Checklist located at this outfall. safety issues. Brevard Road Stormwater Outfall Fuel Containment Area: There are no Contact responsible manager to correct Inspection Checklist visible safety concerns located at this outfall. safety issues. Brevard Road Stormwater Outfall 1: There are no visible safety concerns Contact responsible manager to correct Inspection Checklist located at this outfall. safety issues. Brevard Road Stormwater 0 ❑ Outfall Fuel Containment Area: Document in Contact EHS and Maintenance to Inspection Checklist inches buildup of sediment present at the determine root cause.Correct issue Brevard Road outfall. There is not evidence of excessive based on root cause analysis. amounts of sediment at the outfall. Page 5 of 6 Audit Checklist Report Facility: Asheville Campus Audit Number: 241 Description: Stormwater Inspection 2006 Audit Status: Complete Scheduled Date: 11 /15/2006 Time: 10.30 AM April 13. 2007, 2.32 AU Actual Date: 11 /15/2006 End Date: 11/15/2006 Start Time: 10:45 AM End Time: 12:30 PM Me W11 1 Stormwater Q Outfall 1: Document in inches buildup of Contact EHS and Maintenance to Inspection Checklist sediment present at the outfall. There is not determine root cause -Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the outfall. Stormwater ❑X Oulfall 2: Document in inches buildup of Contact EHS and Maintenance to Inspection Checklist sediment present at the outfall. There is not determine root cause.Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the outfall. Stormwater AS 0 ❑ Outfall 3: Document in inches buildup of Contact EHS and Maintenance to Inspection Checklist sediment present at the outfall. There is not determine root cause.Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the outfall. Stormwater it El ❑ Outfall 4: Document in inches buildup of Contact EHS and Maintenance to Inspection Checklist sediment present at the outfall. There is not determine root cause.Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the outfall. Stormwater 0 Outfail 5a: Document in inches buildup of Contact EHS and Maintenance to Inspection Checklist sediment present at the outfall_ There is not determine root cause.Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the outfall. Stormwater Outfall 5b: Document in inches buildup of Contact EHS and Maintenance to Inspection Checklist sediment present at the outfall. There is not determine root cause.Correct issue Brevard Road evidence of excessive amounts of sediment at based on root cause analysis. the outfall. Stormwater Outfall Fuel Containment Area: There are no Contact Maintenance via MP2 to Inspection Checklist visible structural concerns regarding the complete repairs. Brevard Road integrity of the outfall. Stormwater 191 El Outfall 1: There are no visible structural Contact Maintenance via MP2 to Inspection Checklist concerns regarding the integrity of the outfall. complete repairs. Brevard Road Stormwater Inspection Checklist 0 Outfall 2: There are no visible structural concerns regarding the integrity of the outfall, Contact Maintenance via MP2 to complete repairs. Brevard Road Stormwater O Outfall 3: There are no visible structural Contact Maintenance via MP2 to Inspection Checklist concerns regarding the integrity of the outfall, complete repairs. Brevard Road Stormwater Outfall 4: There are no visible structural Contact Maintenance via MP2 to Inspection Checklist concerns regarding the integrity of the outfall. complete repairs. Brevard Road Stormwater Outfall 5a: There are no visible structural Contact Maintenance via MP2 to Inspection Checklist concerns regarding the integrity of the outfall. complete repairs. Brevard Road Stormwater El Outfall 5b: There are no visible structural Contact Maintenance via MP2 to Inspection Checklist concerns regarding the integrity of the outfall. complete repairs. Brevard Road Page 6 of 6 Audit Ch eeklist Report Facility: Asheville Campus Audit Number: 241 Description: Stormwater Inspection 2006 Audit Status: Complete Scheduled Date: 11/15/2006 Time: 10:30 AM April 13, 2007, 1:32 Pil Date: 11/15/2006 End Date: 11/15/2006 Start Time: 10:45 AM End Time: 12:30 PM Stormwater There is no evidence of any chemicals stored Contact Hazardous Material Coordinator Inspection Checklist outside of the building or outside of to remove chemicals_ Brevard Road containment areas. Stormwater a Secondary Containment area is in good Clean area and report any damage to Inspection Checklist condition with no evidence of leaks, damage or EHS. Brevard Road poor housekeeping, Stormwater There are not any visible any Safety Hazards in Contact EHS and remove hazard if safe Inspection Checklist the area? to do so Brevard Road Asheville Ctnnlnrs Page 1 of 1 1849 8renard Rout! Arden, NC 28704 Corrective Actions Details Report April 13, 2087, 1:33 PM Facility: Asheville Campus Description: Safety Hazards Number: 396 Source: Audit Checklist Status: Recommended Date Needed: 6/30/2007 Responsible Party: West, Nathan Action Needed: Repair of item Date Completed: Completing Party: Action Taken: Comments: Complete walk-through with Pete or coordinate with John Carter for solution. Work with Roger Parris to complete repair of area to eliminate hole. Notes: Page i of 4 Check List Key =zU:==X6J11V 1 7 44 Checklist Title: Stormwater Inspection Checklist .Y ;-OUR IN ;N562- X "Chemical Storage Is -there -evidence of chemical stcwaga at an outf211 Contact Hazardous Material Coordinator to remove or cooling tovmr area?' chemical from area. Contact EHS for signs of stressed vegetation or evidence of spills, Containment Integrity Fuel .Containment Area: Are there any. cracks or Contact EHS- leakage present? 0 Cooling Tower Integrity Cooling.Tower. Are there signs of leaks? Contact Maintenance.via MP2 to have repairs completed: ElE] Maintenance Does any general Maintenance of any, of the Contact Maintenance via MP2 or the Corrective Action potential release areas need to be performed? Process to repair of replace damaged items. Outfall Blockage Outfall 4: Is there any evidence of blockage at the Remove blockage if possible. If assistance is needed yf Kcutfall? obtain a confined spare permit and contact maintenance to correct problem. Alert EHS. El10 Outfall Blockage Outfall 5: Is there any evidence of blockage at the Remove blockage if possible. If assistance is needed Outfall? obtain a confined space permit and contact maintenance to correct problem, Alert EHS. ElOutfall- Blockage Outfall, 1: Is them- arr/ evidence-of-blockagier at ft Remove blockage it possible- If assistance is needed outfall? obtain a confined space permit and contact maintenance to correct problem, Alert EHS. ❑ Outfall Blockage Outfall 3-- Is there any evidence of blockage- at the- Remove blockage if. possible. If assistance is needed outfar obtain a confined space permit and contact maintenance to correct problem. Alert EHS. 0 m- Outfall Blockage Outfall 5a: Is there any evidence of blockage at the Remove blockage if possible. If assistance is needed outfall? obtain a confined space permit and contact maintenance to correct problem. Alert EHS. Outfall Blockage Outfall 2: Is there any evidence of blockage at the Remove blockage if possible. If assistance is needed outfall? obtain a confined space permit and contact maintenance to correct problem. Alert EHS- 10 Outfall Dry Weather Flow Outfail 1:-Is there evidence of Dry Weather Flaw at Locate the source of the dry weather flow and contact the outfall? responsible manager to implement corrective actions. ❑ Outfall Dry Weather Flow Outfall 4- Is there evidence of Dry Weather Flow at Locate the source of the dry weather flow and contact Page 2 of 4 Check List Key Checklist Title: Stormwater Inspection Checklist Odvbd28'200s' 5:4811'%f .. - ....... 0 [a Outfall. Dry Weather Flow Outfall 5a: Is there evidence of Dry Weather. Flow Locate the -source of the dry weather flow and contact at the outfalP responsible manager to implement corrective actions. Outfall Dry Weather Flow Outfall 5: Is there evidence of Dry. Weather Flow at Locate the source, of the dry weather flow and contact the outfall? responsible manager to implement corrective actions. Outfall Dry Weather Flow Outfall 2: Is there evidence of Dry Weather Flow at Locate the source of the dry weather flow and contact the outfall? responsible manager to implement corrective actions, 0 12 Outfall Dry Weather Flow Outfall 3: is there evidence of Dry Weather Flow at Locate the source of the dry weather flow and contact the outfall? responsible manager to implement corrective actions. Outfall Housekeeping Outfall 3: is there trash or debris present at the Clean any debris and determine source of debris. outfall? Contact manager responsible to implement corrective actions to prevent future issues. Outfall Housekeeping Outfall 2: is there trash or debris present at the Clean any debris and determine source of debris. outfall? Contact manager responsible to implement corrective actions to prevent.future issues. El93 Outfall'Housekeeping Outfall-4: Is there trash or debris present at the Clean any debris and determine source of debris. outfall? Contact manager responsible to implement corrective actions to prevent future issues, Outfall Housekeeping OutfO 5: Is there trash or debris present at the Clean any debris and determine source of debris. outfall? Contact manager responsible to implement corrective actions to prevent future issues. Outfall Housekeeping Outfall 1: Is there trash or debris present at the Clean any. debris and determine source of debris. outfall? Contact manager responsible to implement corrective actions to prevent future issues. Outfall Housekeeping Outfall 5a: Is there trash or debris present at the Clean any debris and determine source of debris. outfall? Contact manager responsible to implement corrective actions to prevent future issues. EJFO Outfall Housekeeping Fuel Containment Area: Is there trash or debris Clean any debris and determine source of debris. present at the outfall? Contact manager responsible to implement corrective actions to prevent future issues. El.10 Safety Hazards Outfall 4: Are there any safety concerns located at Contact EHS and responsible manager to correct this outfall? safety issues. OF I Safety Hazards Outfall 2: Are there any safety concerns located at I Contact EHS and responsible manager to correct this outfall? safety. issues, Page 3 of 4 rBron Rai?aer Turbo Systems - Stornimuler Pollution Prevention Plan Update November 15. 2002 Cheek `L �o (2i�i00-2-1106 October 28, 2004. sass Pat Checklist Title: Stormwater Inspection Checklist 3ti�s anstiver1 �ecr�tnin -- Question citan _ .............. a .,...:. ......:,.. ....: ...{.... ..... L.....-+.,,:.....W,-.:,e. -.v:w.,-.-,..r.:Y:-.-.+,.,...n.,v.-:......��.-�-nw;, ....... .....a.. ..... ..... ,. i+:t. .v,.�iw�.; ;.;.+.•K.:.w .{.. :•.{:. v :. }. .%. :'.S: •} w �. K' o- � S 2�5 }i �fi� i\�i .. ��t�:n -., .. i �. �.:...: .5-..-....-.,... 5 .::n:,, i•.:mm+::::,, Y r v: ::v .,.. y. err.:,, � ..-. �::. .u. N r_.,: iµ �.: y�M)+,�.-.= { { t � i ETEl. Safety Hazards Outfall 1: Are there any safety concerns located at Contact EHS and responsible manager to correct this outfall? safety issues. ® Safety Hazards Outfall 3: Are there any safety concerns located at Contact EHS and responsible manager to correct this outfall? safety issues - El EZ. Safety Hazards Fuel Containment Area: Are there any safety Contact EHS and responsible manager to correct concerns located at this outfall? safety issues. Safety Hazards Outfall 5: Are there any safety concerns located at Contact EHS and responsible manager to correct this outfall? ` • g safety issues. Sediment Outfall 1: Document in inches buildup of sediment Contact FHS and Maintenance is determine root present at the outfall. is there excessive amounts cause. Sediment Outfall 2: Document in inches buildup of sediment Contact EHS and'Maintenance is determine root present at the outfall. Is there excessive amounts cause. of sediment? Sediment Outfall 3: Document in inches buildup of sediment Contact EHS and'Maintenance is determine root present at the outfall. Is there excessive amounts cause, of sediment? Sediment Outfalt 4: Document in inches buildup of sediment Contact EHS and Maintenance is determine root present at the outfalf. Is there excessive amounts cause. of sediment? Sediment • Outfall 5: Document in inches buildup of sediment . Contact ENS and -Maintenance is determine root present at the outfaft. Is there excessive amounts cause. of sediment? Sediment Outfall 5a: Document in inches buildup of sediment Contact EHS and Maintenance is determine root present at the outfall: Is there excessive amounts cause. of sediment? - Structural Concerns Outfall 2: Are there structural concerns regarding Contact Maintenance via MP2 to complete repairs. the integrity of the outfall? ❑ ® Structural Concerns Outfall 1: Are there structural concerns regarding the integrity of. the outfall? Contact Maintenance via MP2 to complete repairs. ❑ ® Structural Concerns Outfall 4: Are there structural concerns regarding the integrity of the outfall? Contact Maintenance via MP2 to complete repairs. 01 ® Structural Concerns Outfall 5: Are there structural concerns regarding Contact Maintenance via MP2 to complete repairs. the integrity of the outfall?. Pdge 4 of 4 Cheek List Key October :8..04, 5:48 PAY Checklist Title: Stormwater Inspection Checklist �hiS:.dlt3{_Y_CC #... :.� .:}��„i:::::-:: r;lA •l?escrt lmn €,� :: -:::b'\V{.::<:?i::::'.::.::.:..,}..::?:i::.i?::.::<::::`:'•:....:: :............ . L .. S. E. .^'d}:a:{i.i:.i:4::i:i;;>. drrech e• Ctititc................:...:: 3� ......_.. .......:... -., �:...,...- _ ,. ^L........: .......::......... ....#•+::>:=>:;:> ..:. . •f J,. k, -�.i ' �• •1 rlL a:ar�-r..:............ �.Y.......,,.....}.,,�Ni•:::<v:...nx:,.� Structural Concerns Outfall 3: Are there structural concerns regarding Contact Maintenance via MP2 to complete repairs. the integrity of the outfall? ® Wastewater Treatment Are any chemicals stored outside of the building? Contact Hazardous Material Coordinator to remove chemicals. E] ®. Wastewater Treatment Secondary Containment area is in good condition Clean area and report any damage to EHS. with no evidence of leaks, damage or poor housekeeping. Wastewater Treatment Are there any Safety Hazards in the area? Contact EHS'and'remove hazard if safe to do so. Page 1 of 2 Check List Key Checklist Title: SPCC Inspection Brevard Road Afay 16, 2007, 1:04 PM This answer CIA bescription Question Corrective Action i iid ica tes a problem Yes No ❑X AST Check AST system secondary containment. Contact Spill Team via 4127 for Spill Response Containment is found in good condition. and containment. Contact outside contractor for repair. 0 AST Check AST system supports and foundation. Contact Spill Team via 4127 for Spill Response All are in good condition with no visible cracks and containment. Contact outside contractor for or deteoriation. repair. ❑X AST Observe aboveground piping, equipment, and Contact Spill Team via 4127 for Spill response fittings for leaks and corrosion. No evidence and containment. Contact outside contractor for of poor condition found. repair. ❑X AST Check valve positions to assure proper If found in the open position valves should be system operation. All valve positions are in closed to ensure no spillage/leakage. Contact the off or closed position. EHS or Hazardous Material Coordinator for any improper position or operation. AST Check tank structure and surrounding area for Contact Spill Team via 4127 for Spill response leaks. All structures should be intact with no and containment. Contact outside contractor for cracks or signs of leakage. repair. 0 Back Dock Transfer Area Accumulation of water in transfer containment Contact Spill Team via 4127 for Spill response areas at the rear shipping and receiving dock and containment. Contact outside contractor for shall be visually observed for color, films, repair. Contact EHS. sheens or sludge or emulsion deposited beneath the surface prior to any release of the water other than to the wastewater treatment plant. There is no evidence of oil or other contaminants. ❑X Chemical Storage Room Review for evidence of spills or leaks from Clean spills. Contact Spill Team via 4127 for Spill containers and containment areas. response and containment. Contact EHS. Housekeeping is good. ❑X Diesel Fuel AST Tanks are in good condition with no evidence Contact Spill Team via 4127 for Spill response of spills or leakage. Containment area is free and containment. Contact Hazardous Material and clear of debris and other materials. Coordinator or EHS. Die tests can be performed to ensure drainage. Drain must be cleaned. ❑X Out -fall 1 Check for any signs of stressed vegetation, Contact Spill Team via 4127 for Spill response oily discharge, unusual color or films, sheen and containment. Contact EHS. or sludge releasing from the storm drains into the creek or surrounding land. There is no evidence of spills present. �X Outfall 2 Check for any signs of stressed vegetation, Contact Spill Team via 4127 for Spill response oily discharge, unusual color or films, sheen and containment. Contact EHS. or sludge releasing from the storm drains into the creek or surrounding land. There is no evidence of spills present. Page 2 of 2 Ch eck List Key Checklist Title: SPCC Inspection Brevard Road May 16, 1007, 1: 04 PAr This answer C/A Description Question Corrective Action indicates a problem Yes No Li X Outfall 3 Check for any signs of stressed vegetation, Contact Spill Team via 4127 for Spill response oily discharge, unusual color or films, sheen and containment. Contact EHS. or sludge releasing from the storm drains into the creek or surrounding land. There is no evidence of spills present. Q Outfall 4 Check for any signs of stressed vegetation, Contact Spill Team via 4127 for Spill response oily discharge, unusual color or films, sheen and containment. Contact EHS. or sludge releasing from the storm drains into the creek or surrounding land. There is no evidence of spills present. 0 Outfall 5a Check for any signs of stressed vegetation, Contact Spill Team via 4127 for Spill response oily discharge, unusual color or films, sheen and containment. Contact EHS. or sludge releasing from the storm drains into the creek or surrounding land. There is no evidence of spills present. ❑ 0 Outfall 5b Check for any signs of stressed vegetation, Contact Spill Team via 4127 for Spill response oily discharge, unusual color or films, sheen and containment. Contact EHS. or sludge releasing from the storm drains into the creek or surrounding land. There is no evidence of spills present. Q wastewater Drains All drains are free and clear of debris and Drain must be cleaned.Contact Spill Team via clutter. Appear to be draining properly. 4127 for Spill Response and containment. Contact EHS. Die tests can be performed to ensure drainage. Page i of 5 Check List Key Checklist Title: Stormwater Inspection Checklist Brevard Road May K 2007, 1. D3 PAl This answer CIA Description Question Corrective Action indicates a problem Yes NO-__, Chemical Storage There is no evidence of chemical storage at Contact Hazardous Material Coordinator to an outfall or cooling tower area? remove chemical from area. Contact EHS for signs of stressed vegetation or evidence of spills. Q Containment Integrity Fuel Containment Area: There are no cracks Contact EHS. or leakage present? 0 Cooling Tower Integrity Cooling Tower: There are no signs of leaks? Contact Maintenance via MP2 to have repairs completed. El [91 Maintenance There is not any general Maintenance of any Contact Maintenance via MP2 or the Corrective of the potential release areas that need to be Action Process to repair or replace damaged performed items. 0 Outfall Blockage Outfall 4: There is not any evidence of Remove blockage if possible. If assistance is blockage at the outfall? needed obtain a confined space permit and contact maintenance to correct problem. Alert EHS. ❑X Outfall Blockage Outfall 5a: There is not any evidence of Remove blockage if possible. If assistance is blockage at the outfall? needed obtain a confined space permit and contact maintenance to correct problem. Alert EHS. XQ Outfall Blockage Outfall 1: There is not any evidence of Remove blockage if possible. If assistance is blockage at the outfall? needed obtain a confined space permit and contact maintenance to correct problem. Alert EHS. QX Outfall Blockage Outfall 3: There is not any evidence of Remove blockage if possible. If assistance is blockage at the outfall? needed obtain a confined space permit and contact maintenance to correct problem. Alert EHS. ❑X Outfall Blockage Outfall 5b: There is not any evidence of Remove blockage if possible. If assistance is blockage at the outfall? needed obtain a confined space permit and contact maintenance to correct problem. Alert EHS. [] QX Outfall Blockage Outfall 2:There is not any evidence of Remove blockage if possible. If assistance is blockage at the outfall? needed obtain a confined space permit and contact maintenance to correct problem. Alert EHS. ❑X Outfall Dry Weather Flow Outfall 1: There is not evidence of Dry Locate the source of the dry weather Flow and Weather Flow at the outfall_ contact responsible manager to implement corrective actions. ❑X Outfall Dry Weather Flow Outfall 2: There is not evidence of Dry Locate the source of the dry weather Flow and Weather Flow at the outfall. contact responsible manager to implement corrective actions. Page 2 of 5 Check List Key Checklist Title: Stormwater Inspection Checklist Brevard Road pray 16,2007, 1.03 Phl Tliis answer CIA be5c�iption Question Coi eective Action indicates a problem ❑ ❑X Outfall Dry Weather Flow Outfall 3: There is not evidence of Dry Locate the source of the dry weather flow and Weather Flow at the outfall. contact responsible manager to implement corrective actions. Outfall Dry Weather Flow Outfall 4: There is not evidence of Dry Locate the source of the dry weather flow and Weather Flow at the outfall. contact responsible manager to implement corrective actions. ❑X Outfall Dry Weather Flow Outfall 5a: There is not evidence of Dry Locate the source of the dry weather flow and Weather Flow at the outfall. contact responsible manager to implement corrective actions. ❑X Outfall Dry Weather Flow Outfall 5b: There is not evidence of Dry Locate the source of the dry weather flow and Weather Flow at the outfall. contact responsible manager to implement corrective actions. 0 Outfall Housekeeping Outfall 1: There is no evidence of trash or Clean any debris and determine source of debris. debris present at the outfall? Contact manager responsible to implement corrective actions to prevent future issues. Q Outfall Housekeeping Outfall 2: Their is no evidence Df trash or Clean any debris and determine source of debris. debris present at the outfall? Contact manager responsible to implement corrective actions to prevent future issues. QX Outfall Housekeeping Outfall 3: There is no evidence of trash or Clean any debris and determine source of debris. debris present at the outfall? Contact manager responsible to implement corrective actions to prevent future issues. ❑X Outfall Housekeeping Outfall 4: There is no evidence of trash or Clean any debris and determine source of debris. debris present at the outfall? Contact manager responsible to implement corrective actions to prevent future issues. Outfall Housekeeping Outfall 5a: There Is no evidence of trash or Clean any debris and determine source of debris. debris present at the outfall? Contact manager responsible to implement corrective actions to prevent future issues. 0 Outfall Housekeeping Fuel Containment Area:There is no evidence Clean any debris and determine source of debris. of trash or debris present at the outfall? Contact manager responsible to implement corrective actions to prevent future issues. ❑ 0 Safety Hazards Outfall 5a: There are no visible safety Contact responsible manager to correct safety concems located at this outfall. issues. E] Outfall Housekeeping Outfall 5b: There is no evidence of trash or Clean any debris and determine source of debris. debris present at the outfall? Contact manager responsible to implement corrective actions to prevent future issues. ❑ Q Safety Hazards Outfall 5b: There are no visible safety Contact responsible manager to correct safety concerns located at this outfall. issues. 0 Safety Hazards Outfall 4: There are no visible safety concerns Contact responsible manager to correct safety located at this outfall, issues. Page 3 of 5 Check List Key Checklist Title: Stormwater Inspection Checklist Brevard Road May 16, 2007, 1.03 PM This answer CIA Desciription Question CoFfiective Action indicates A &OUEm _ Yes No ❑X Safety Hazards Outfall 3: There are no visible safety concerns Contact responsible manager to correct safety located at this outfall. , issues. ❑X Safety Hazards Outfall 2: There are no visible safety concerns Contact responsible manager to correct safety located at this outfall. issues. x Safety Hazards Outfall Fuel Containment Area: There are no Contact responsible manager to correct safety visible safety concerns located at this outfall. issues. ❑X Safety Hazards Outfall 1: There are no visible safety concerns Contact responsible manager to correct safety located at this outfall. issues. Q Sediment Outfall Fuel Containment Area: Document in Contact EHS and Maintenance to determine root inches buildup of sediment present at the cause.Correct issue based on root cause outfall. There is not evidence of excessive analysis. amounts of sediment at the outfall. ❑ ❑X Sediment Outfall 1: Document in inches buildup of Contact EHS and Maintenance to determine root sediment present at the outfall. There is not cause.Correct issue based on root cause evidence of excessive amounts of sediment at analysis. the outfall. ❑X Sediment Outfall 2: Document in inches buildup of Contact EHS and Maintenance to determine root sediment present at the outfall. There is not cause.Correct issue based on root cause evidence of excessive amounts of sediment at analysis. the outfall. ❑ Q Sediment Outfall 3: Document in inches buildup of Contact EHS and Maintenance to determine root sediment present at the outfall. There is not cause -Correct issue based on root cause evidence of excessive amounts of sediment at analysis. the outfall. ❑X Sediment Outfall 4: Document in inches buildup of Contact EHS and Maintenance to determine root sediment present at the outfall. There is not cause.Correct issue based on root cause evidence of excessive amounts of sediment at analysis. the outfall. Sediment Outfall 5a: Document in inches buildup of Contact EHS and Maintenance to determine root sediment present at the outfall. There is not cause.Correct issue based on root cause evidence of excessive amounts of sediment at analysis. the outfall. 0 Sediment Outfall 5b: Document in inches buildup of Contact EHS and Maintenance to determine root sediment present at the outfall. There is not cause.Correct issue based on root cause evidence of excessive amounts of sediment at analysis. the outfall. ❑X Structural Concerns Outfall Fuel Containment Area: There are no Contact Maintenance via MP2 to complete visible structural concerns regarding the repairs. integrity of the outfall. Page 4 of 5 Check List Key Checklist Title: Stormwater Inspection Checklist Brevard Road Mny 16, 2007, 1:03 Ph! This answer GA Description Question Corrective Action indicates A problem Yes No Structural Concerns Outfall 1: There are no visible structural Contact Maintenance via MP2 to complete concerns regarding the integrity of the outfall. repairs. ❑ ❑X Structural Concerns Outfall 2: There are no visible structural Contact Maintenance via MP2 to complete concems regarding the integrity of the outfall. repairs. 0 Structural Concerns Outfall 3: There are no visible structural Contact Maintenance via MP2 to complete concerns regarding the integrity of the outfall. repairs. Q Structural Concerns Outfall 4: There are no visible structural Contact Maintenance via MP2 to complete concerns regarding the integrity of the outfall. repairs. Q Structural Concerns Outfall 5a: There are no visible structural Contact Maintenance via MP2 to complete concerns regarding the integrity of the outfall. repairs. Q Structural Concerns Outfall 5b: There are no visible structural Contact Maintenance via MP2 to complete concerns regarding the integrity of the outfall. repairs. Q Wastewater Treatment There is no evidence of any chemicals stored Contact Hazardous Material Coordinator to outside of the building or outside of remove chemicals. containment areas. 0 Wastewater Treatment Secondary Containment area is in good Clean area and report any damage to EHS. condition with no evidence of leaks, damage or poor housekeeping. Q Wastewater Treatment There are not any visible any Safety Hazards Contact EHS and remove hazard if safe to do so in the area? ❑ � Rain Conditions Outfall Outfall 1: The outfall discharge is clear and Use Spill containment materials to contain Conditions free of any oily or other substance discharge. Immediatly notify EHS of condition of discharges, odors, foam, floating and outfall. Contact Spill Team for containment suspended solids. actions. 0 Rain Conditions Outfall Outfall 2: The outfall discharge is clear and Use Spill containment materials to contain Conditions free of any oily or other substance discharge. Immediatly notify EHS of condition of discharges, odors, foam, floating and outfall. Contact Spill Team for containment suspended solids_ actions. Q Rain Conditions Outfall Outfall 3: The outfall discharge is clear and Use Spill containment materials to contain Conditions free of any oily or other substance discharge. Immediatly notify EHS of condition of discharges, odors, foam, floating and outfall. Contact Spill Team for containment suspended solids. actions. Q Rain Conditions Outfall Qutfall 4: The outfall discharge is clear and Use Spill containment materials to contain Conditions free of any oily or other substance discharge. Immediatly notify EHS of condition of discharges, odors, foam, floating and outfall. Contact Spill Team for containment suspended solids. actions. Page 5 of 5 Check List Key Checklist Title: Stormwater Inspection Checklist Brevard Road Afay K M7, 1:03 PM This answer GA Description Question Corrective Action indicates A problem Yes_ Li X Rain Conditions Outfall Outfall 5a: T e out a discharge is clear and Use Spill containment materials to contain Conditions free of any oily or other substance discharge_ Immediatly notify EHS of condition of discharges, odors, foam, floating and outfall. Contact Spill Team for containment suspended solids. actions. ❑ Q Rain Conditions Outfall Outfall 5b: The outfall discharge is clear and Use Spill containment materials to contain Conditions free of any oily or other substance discharge. Immediatly notify EHS of condition of discharges, odors, foam, floating and outfall. Contact Spill Team for containment suspended solids. actions. Michael F. Easley, Govemor William G. Ross Jr., Secretary Forth Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality March 31, 2006 Borg Warner Turbo System 1849 Brevard Rd Arden, NC 28704 Subject: General Stormwater Permit Inspections Schwitzer Permit No. NCG030075 Buncombe County Dear Sir or Madam: Your facility holds a general permit from the North Carolina Division of Water Quality to discharge stormwater associated with industrial activities performed at your facility. Please be advised that the Asheville Regional Office will be performing NPDES stormwater inspections sometime in the near future. If this office has not previously inspected your facility, you should be prepared to demonstrate compliance with all terms and conditions included in the permit. Specifically, we will be evaluating the following: your stormwater pollution prevention plan, stormwater outfall locations, qualitative. and analytical monitoring data and any other activities required by your permit. Please note that any data reported to the State must be analyzed by a facility that has a North Carolina laboratory certification, either as a full laboratory or as a facility certified to perform on -site field testing. If you have any questions regarding the generation of your facility's data, please feel free to call Gary Francies at (828) 296-4677. Copies of the general permits and accompanying documents can be accessed from the following webpage: http://tit,wiv. iicii alergiurlity. ot-glstilFoi-ins Docaufients. him #storm ii,aterGP. If you have any questions, please contact me in the Asheville Regional Office at (828) 296-4500. Sincerely, a.r-73, y, Roy Davis Environmental Engineer cc: NPS Compliance & Assistance Oversight Unit SWP-Central Files One ARO Files NorthCarolina Naturally North Carolina Division of Water Quality 2090 U.S. Flwy 70 Swannanoa, NC 28778 Phone (828) 296-4500 Fax (828) 299-7043 internet: http:/Mrww.ncwaterqualiV.org/ An Equal Opportunity/Affirmative Action Employer Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Fnment and Natural Resources August 23, 2002 LISA FOSTER MORROW SCHWITZER PO BOX 15075 ASHEVILLE, NC 28813 Alan W. Klimek, P.E., Director Division of Water Quality AUG 2 S 2002 Subject: NPDES Stormwater Permit Renewal SCHWITZER COC Number NCG030075 Buncombe County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG030000, the Division of Water Quality (DWQ) is forwarding herewith the reissued stormwater general permit. This permit is reissued pursuant to the requirements of North Carolina General Statute 143-215. t and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated December 6, t983. The following information is included with your permit package: * A new Certificate of Coverage * A copy of General Stormwater Permit NCG030000 * A copy of the Analytical Monitoring Form (DMR) * A copy of a Technical Bulletin for the general permit Your covcrage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Bill Mills of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 548 Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater & General Permits Unit Files Asheville Regional Office e�A NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NG 27699-1617 (919) 733-7015 Customer Service 1-800-623-7748 OOP VdArE�QG Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of t ,nment and Natural Resources Gregory J. Thorpe, Ph-D. Acting Director O Y Division of Water Quality December 27, 2001 JOHN W CARTED SCPO BOX 15075 I+ : APR ! 0 2002 ASHEVILLE, NC 28813 `�•:: t Subject: NPDES Stormwater Permit Renewal'' SCHW ITZER COC Number NCG030075 Buncombe County Dear Permittee: Your facility is currently covered for stormwater discharge under General Permit NCG030000. This permit expires on August 31, 2002. The Division staff is currently in the process of rewriting (his permit and is scheduled to have the permit reissued by late summer oi• 2002. Once the permit is reissued, your facility would be eligible for continued Coverage under the reissued permit. 4 In order to assure your continual coverage under the general permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit coverage. To make (his renewal process easier, we are informing you in advance that your permit will be expiring. Enclosed you will find a General Permit Coverage Renewal Application Form. The application must he completed and returned by March 4, 2002 in order to assure continued coverage under the general permit. Failure to request renewal within this time period may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge ol•stormwater from your facility without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $101M per day. Please note that recent federal legislation has extended the "no exposure exclusion" to all operators of industrial facilities in any of the I l categories of "storm water discharges associated with industrial activity." (except construction activities). If you feel your facility can certify a condition of "no exposure", i.e. the facilty industrial materials and operations are not exposed to stormwater. you can apply for the no exposure exclusion. For additional information contact the Central Office Stormwater Staff member listed below or check the Stormwater & General Permits Unit Web Site at http:fl12o.err.state.nc.us/su/storniwatci,.htinl If the subject stormwater discharge to waters of the state has been terminated_ please complete the enclosed Rescission Request Form. Mailing instructions are listed on the bottom of the form. You will be notified when the rescission process has been completed. ll' you have any questions regarding the permit renewal procedures please contact Jim Reid of the Asheville Regional Office at 828-251-6208 or Bill Mills of the Central Office Stormwater Unit at (919) 733-5083, ext. 548 Sincerely, Bradley Benneli, Supervisor Stormwater and General Permits Unit cc: Central Files Asheville Regional Office Q�n NCDENR N. C. Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 (919) 733-7015 Customer Service 1. 800-623.7748