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Home My WebLink AboutNC0023868_Request to drop Burlington Manufacturing Services_20191029 `.GTON QY r �, ,ll Cites of-Burlington 0 .4'$14150 Robert C. Patterson,Jr., P.E. -Water Resources Director RECEIVED October 29, 2019 NOV 0 4 2019 NCDEQIDWRINPDES Ms. Vivien Zhong Division of Water Resources Department of Environmental Quality 1617 Mail Service Center Raleigh,N.C. 27699-1617 Subject: Request to drop Burlington Manufacturing Services, Permit Number 0004 Dear Ms. Zhong, The City of Burlington requests approval to drop Burlington Manufacturing Services, Permit#0004 from the City's list of SIUs. Burlington Manufacturing Services has ceased operations. An inspection was completed October 25, 2019. According to Jimmy Kernodle (building maintenance manager), all dyes and chemicals are currently being stored on site until the bank foreclosure process is complete. Please find enclosed a copy of Burlington Manufacturing Services's Inspection Report dated October 25, 2019 and an updated allocation table for the East Burlington Wastewater Treatment Plant. If you have any questions please feel free to contact Kristy King or myself at 336-222- 5133. Sincerely, PuLit po,tt Robert C. Patterson, Jr., P.E. Water Resources Director City of Burlington Connecting the Triad and the Triangle 1302 Belmont Street-PO Box 1358—Burlington, NC 27216 Phone 336-222-5133—www.BurlingtonNC.gov SIU INSPECTION FORM 2019 Name Of Industry: Burlington Manufacturing Services IUP# 0004 Address Of Industry: 1305 Graham St [UP Expiration Date: Burlington,NC 27215 12/31/19 Industry Representatives: Title 3,,m ti%y revel!Air C6 Cr2t2:1; iC4i. 02141e1". POTW Representatives: Title Kristy King Industrial Pretreatment Specialist Date Of Inspection: 10/25/2019 Time Of I spection: 10:30 m Purpose of Inspection: Annual Other(Describe) �.NL( amt POTW to which IU discharges EBWWTP NPDES # NC0023868 Is SIU currently in SNC? No If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES illiD Raw materials used YES/ I I Manufacturing processes YES/d e; Categorical, if applicable YES/NO Production rate /NO Cr(.35t'd Number of employees /NO (5 Number of shifts /NO Comments: PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? 0/NO Where do they go? (e f orm C, 1o,+ ) SS 2. Are production areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? a) NO Comments: 1 IIIaJ { 3. Are there floor drains in the storage area? YES NO Where do they go? 4. Are storage tanks and areas diked,contain d,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? E /NO Comments: 5. Are process and storage tanks and pipes labeled? ES/NO 6. How are off-spec raw materials,and products disposed of? I'U1' 7. When is the production area cleaned? Na 8. Is the wastewater from cleaning the production area discharged to the POTW? YES/NO 9. What non-process wastewaters are discharged to POTW? /ldln';'1e Comments: Title: SIU lnpsection Form File name: COMP.INSP App 7-D Revision data: August 1, 1994 Page 1 SIU INSPECTION FORM 2019 PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. �� 1. Does operator seem knowledgeable about the system? YES/NO Comments: / 2. Are all units operational? YES/NO 3. How often does operator/maintenance person check system? 4. Is there an operator for each shift? YES/NO 5. How and when is sludge disposed of? 6. Is there a schedule for preventative maintenance? YES/NO Comments: PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES/NO If yes,name of lab. /V j'1— 2. If industry completes sampling,ask the industry representative to describe sampling procedures Comments: 3. Is flow measurement equipment operational? YES/NO Comments: 4. Is there a calibration log for the flow meter? YES/NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. ,nn 1. Are files well organized? YES/NO Comments: /U6'- 2. Are sample collection/chain-of-custody forms filled out properly? YES/NO mments: 3. Do results in files agree with reports sent to POTW? YES/NO Comments: /J 4. Who has authority to shut down production should a spill or slug discharge occur? 5. How does SIU inform employees of whom to call at POTW in case of spil)slug? If slug/spill plan is already required by POTW,review procedures. 6. Is SIU implementing slug/spill plan? YES/NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES/NO �� Comments,Required Or Recommended Actions: 1,p rncl a: i 0A i'V 5 C-eC Sely (1/— i 5 I� l OVA Ct.1U c1ye3i c. kv' uoc (5, aixcl etkitiPfnevd- are hfl s+-o v✓� s t-e (Xi/4;I .4-Ii loartk --or su rJ s3 i 5 c D ele id-e Signature Of Inspector(s) ,�r�,.�j Date: /6 -Z 5._-7, Title: S1U lnpsection Form File name: COMP.INSP App 7-D Revision data: August I, 1994 Page 2 • Workbook Name : 2019 u date allocation noBMS Worksheet Name: AT Printed: 10/28/2019, 10:30 AM p — — ' Page 1 of 4 Allocation Table Spreadsheet Instructions: Headworks last approved: 02/02/16 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is Allocation Table updated: 10/28/19 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Permits last modified: 01/01/17 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. PDTW” East Burlington NPDES#> NC0023868 FLOW BOD TSS Amn Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits Permit IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Conc. Count (please list alphnRttel,( number number Industry Date Date Expires MGD gal/day mg/1 lbs/day mg/1 lbs/day mg/1 I Carolina Dyeing and Fin. 0003 0001 Textile 05/01/16 01/01/17 04/30/21 2 Engineered Controls 0019 0001 433 01/01/17 12/31/21 0.0120 12,000 3 Glen Raven Tech.Fabrics 0008 0001 Textile 01/01/17 12/31/21_ 4 Graham Dyeing&Finishing 0015 0001 Textile 01/01/17 12/31/21 5 ITG Burlington House Fin. 0006 0001 Textile 01/01/17 12/01/21 _ 6 Indulor 0089 0001 414.111 01/01/17 _ 12/31/21 0.0050 5.000 Column Totals=> 0.0170 17,000, 0 0I Basis=> NPDES Design Design MAHL from HWA(lbs/day)_> NPDES Permitted Flow=> 12.0000 45036 22518 Uncontrollable Loading(lbs/day)_> 2.4835, 7258 7539 Total Allowable for Industry(MAIL)(lbs/day)_> 9.5165 37778 14979 Total Permitted to Industry(lbs/day)_> 0.0170 0 0 MAIL left(lbs/day)=> 9.4995 37778 14979 Percent Allow.Ind.(MAIL)still available(%)=> 99.8% 100.0% 100.0% Percent MAHL still available(%)=> 79.2% 83.9% 66.5% 5 Percent MAHL(lbs/day)=> 0.6000 2252 1126 HWA.AT Revised:November 2005 • Workbook Name : 2019_update_allocation_noBMS, Worksheet Name: AT Printed: 10/28/2019, 10:30 AM Page 2 of 4 Allocation Table Headworks last approved: 02/02/16 Allocation Table updated: 10/28/19 Permits last modified: 01/01/17 Po,w=> East Burlington NPDES#> NC0023868 Ionia Arsenic Cadmium Chromium Copper Cyanide Lead Industry Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Cone. Load Count (please ILstalphabeamhI number number lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day I Carolina D ein! and Fin. 0003 0001 2 Engineered Controls 0019 0001 0.01 1.7100 0.17 2.0700 0.21 0.6500 0.074 0.4300 0.04 3 Glen Raven Tech.Fabrics 0008 0001 1.75 1.00 1 4 Graham Dyeing&Finishing 0015 0001 0.29 0.75 5 ITG Burlington House Fin. 0006 0001 1.00 _ 6 lndulor 0089 0001 0.3444 0.01 0.2624 0.01 Column Totals=> 0 0.00001 0.0070 3.2111 1.95721 0.0794 0.0540 Sludge Sludge AS/Nit/TF AS/Nit/TF Sludge Basis=> Design Ceiling Ceiling inhibition inhibition Stream Std Ceiling MAHL from HWA(lbs/day)_> 3002.40 1.5482 1.1784 37.2251 31.0490 3.5122 12.7913 Uncontrollable Loading(lbs/day)_> 528.17 0.0621 0.0621 0.3790 1.8289 0.8492 0.2423 Total Allowable for Industry(MAIL)(lbs/day)_> 2474.23 1.4860 1.1163 36.8461 29.2201 2.6630 12.5489 Total Permitted to Industry(lbs/day)=> 0.00 0.0000 0.0070 3.2111 1.9572 0.0794 0.0540 MAIL left(lbs/day)_> 2474.23 1.4860 1.1093 33.6349 27.2629 2.5836 12.4950 Percent Allow.Ind.(MAIL)still available(%)_> 100.0% 100.0% 99.4% 91.3% 93.3% 97.0% 99.6% Percent MAHL still available(%)_> 82.4% 96.0% 94.1% 90.4% 87.8% 73.6% 97.7 5 Percent MAHL(lbs/day)=> 150.12 0.0774 _ 0.0589 1.8613 1.5524 0.1756 0.6396 HWA.AT Revised:November 2005 Workbook Name : 2019_update_allocation_noBMS, Worksheet Name: AT Printed: 10/28/2019, 10:30 AM Page 3 of 4 Allocation Table Headworks last approved: 02/02/16 Allocation Table updated: 10/28/19 Permits last modified: 01/01/17 POTW=> East Burlington NPDESik> NC0023868 Mercury Molybdenum Nickel Selenium Silver Zinc Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please hst ulphulx•10 1 number number mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day I Carolina Dyeing and Fin. 0003 0001 2.50 2 Engineered Controls 0019 0001 2.3800 0.24 0.2400 0.02 1.4800 0.15 3 Glen Raven Tech.Fabrics 0008 0001 0.70 1.00 4 Graham Dyeing&Finishing 0015 0001 0.10~� 0.75 ___--- 5 ITG Burlington House Fin. 0006 0001 0.50 _ 2.00 6 lndulor 0089 0001 0.8610 0.04 Column Totals=> 0.000000 0.0000 1 1.5382, 0.0000 0.0240 6.4340 Sludge Sludge Sludge AS/Nit/TF AS/Nit/TF Basis=> Stream Std Ceiling Ceiling Ceiling inhibition inhibition MARL from HWA(lbs/day)_> 0.148471 3.6822 7.3389 1.8720 11.4675 69.6055 Uncontrollable Loading(lbs/day)=> 0.006214 0.0228 0.1595 0.0228 0.1036 6.2655 Total Allowable for Industry(MAIL)(lbs/day)_> 0.142257 3.6594 7.1794 1.8492 11.3639 63.3400 Total Permitted to Industry(lbs/day)=> 0.000000 0.0000 1.5382 0.0000 0.0240 6.4340 MAIL left(lbs/day)_> 0.142257 3.6594 5.6412 1.8492 11.3399 56.9059 Percent Allow.Ind.(MAIL)still available(%)_> 100.0% 100.0% 78.6% 100.0% 99.8% 89.8% Percent MAHL still available(%)=> 95.8% 99.4% 76.9% 98.8% 98.9% 81.8% 5 Percent MAHL(lbs/day)_> 0.007424 0.1841 0.3669 0.0936 0.5734 3.4803 HWA.AT Revised:November 2005 • Workbook Name : 2019_update_allocation_noBMS, Worksheet Name: AT Printed: 10/28/2019, 10:30 AM Page 4 of 4 Allocation Table Headworks last approved: 02/02/16 Allocation Table updated: 10/28/19 Permits last modified: 01/01/17' PoTw=> East Burlington NPDESI > NC0023868 Total Nitrogen Total Phos. Aluminum Industry Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Count I kPi,:,sehstalphatvucl) number number mg/I lbs/day mg/1 lbs/day mg/I lbs/day I Carolina Dyeing and Fin. 0003 0001 _ 2 Engineered Controls 0019 0001 3 Glen Raven Tech.Fabrics 0008 0001 4 Graham Dyeing&Finishing 0015 0001 _ 5 ITG Burlington House Fin. 0006 0001 6 Indulor 0089 0001 Column Totals=> 0.00 0.001 1 0.0000 Basis=> NPDES MARL from HWA(lbs/day)_> 225.12 Uncontrollable Loading(Ibs/day)_> 112.78 16.6652 Total Allowable for Industry(MAIL)(Ibs/day)_> 112.34 Total Permitted to Industry(lbs/day)_> 0.00 0.00 0.0000 MAIL left(Ibs/day)_> 112.34 Percent Allow.Ind.(MAIL)still available(%)_> ####### 100.0% ####### Percent MAHL still available(%)_> ####### 49.9% ####### 5 Percent MAHL(lbs/day)_> 11.2559 HWA.AT Revised:November 2005