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HomeMy WebLinkAbout11-07_1_RedactedDecember 1, 2017 Jason Conner B V Hedrick Gravel & Sand Company P 0 Box 425 Swannanoa, NG 28778 R& Mining Permit No, 11-07 North Buncombe Quarry Buncombe County Dear Jason Conner ROY COOPER Governor MICHAEL S. REGAN TRACT' DAVIS Do m This letter is to advise you of recent arisen meats to the North Carolina Mining Act of 1971 which impact t� e permit term of your existing mini-ig permit Pursuant to the passage of House Bill 56, whsa became IaW on October 4, 2017 as SL 2017-209, all existing mining permits and any newly issued mining permits are to be issued for the life of site or for the duration of the lease term. The "life of site" means the period from the initial receipt of a permit for the operation until the mining operation terminates and the required reclamation is completed, Considering the above, this letter hereby modifies your existing mining permit to remove all references to the prior expiration date to convert Your permit to 8 life of site or lease permit effective immediately. No action is required can your part for this modification to be effective, Please attach this letter to your existing minin ermit for future reference. The mine name and permit number on the permit document, and all existing operating and reclamation conditions contained therein. shall remain in full force and effect. Furthefrriore, all provisions of GS §74-51 and GS §74-52 still apply to ail new, transferred and modified mining permits. In Addition to the life of site or lease mining permit provision, SL 2017-209 also enacted a new annual mining permit operating fee of $400 per mining permit number. By statute, the initial payment of this annual $400 fee must be submitted to this office by December 31, 2017 — see the attached lnvcioe to remit the initial annual fee payment by this deadline. Beginning in 2018 the $400 annual operating fee must be submitted by July 1 of each year with the required Annual Reclamation Report as required by GS §74-55. Failure to submit the fee by the required deadline will result in a $501month late fee and could result in the denial of future permit acions and/or revocation of your mining permit. Lastly, pursuant to GS §74-54, the cap on reclamation bonds has been raised from $500,000 to $1 million. Any adjustments needed in existing bonds will be initiated by this office or addressed during your next requested permit action unless you contact this office wit` i a written request to have your bond reevaluated. The issuance of a mining permit and/or any modification to it does not supersede local zoning regulations. The responsibility of compliance with any applicable zoning regulations rernains with you Thank you for your cooperation in tI, is matter. If you have any questions on the above, please contact Ms. Judy Wehner, Assistant State Mining SpeGialist, or me at (919) 707-9220. Sincerely. William "Toby" Vinson. Jr., PE, CPM Interim Director, DEMLR NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources Land Quality Section James D. Simons, PG, PE Director and State Geologist February 21, 2011 Mr. Jason Conner B. V. Hedrick Gravel and Sand Company P. 0. Box 425 CnO770 %J cnl aroa, IYUI-4^a.ol:a LOr rO RE: Permit No. 11-07 North Buncombe Quarry Buncombe County French Broad River Basin Dear Mr. Conner: Beverly Eaves Perdue, Governor Dee Freeman, Secretary Your recent request to have the above referenced mining permit modified has been approved. The modification is to increase the affected acreage to 192.49 acres as indicated on the Proposed Rock Buttress Design Map dated August 2011. The modification includes the construction of a boulder wall for the purpose of containing fill material from the stripping process and includes the construction and maintenance of all associated erosion and sediment control measures. A copy of the modified permit is enclosed. The conditions in the modified permit were based primarily upon the initial application. Modifications were made as indicated by the modification request and as required to insure compliance with The Mining Act of 1971. The expiration date, mine name and permit number shall remain the same as before the modification. I would like to draw your nartiriilar attPntinn to the following conditions where minor additions or changes were made: Operating Condition Nos. 4F and 6D. Thin iccirance of a mininn narmit nni/nr anv mnrifrafinn to it rinec nn4 IlnrrOAMAM Innnl Wp...... nv vvc. zoning regulations. The responsibility of compliance with any applicable zoning regulations lies with you. As a reminder, your permitted acreage at this site is 276.53 acres and the amount of land you are approved to disturb is 192.49 acres. 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 •919-707-92201 FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 Internet: http:Ilportal.ncdenr,org/web/irMand-quality An Equal Opportunity 1 Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper Mr. Conner Page Two Riease review the modified permit and contact Ms. Judy Wehner, Assistant Mining Specialist, at (919) 733-4574 should you have any questions concerning this matter. Sincerely, XU W J net S. Boyer, PE S ate Mining Specialist 'Lund Quality Section JSBIjw ' Enclosdres cc: Ms. Shawna Riddle Ms. Shannon Deaton - WRC, wlenclosures Mr. Bradley Bennett - DWQ, w/enclosure Mr. William Gerringer-Mine and Quarry Bureau, w/o enclosure DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF LAND RESOURCES LAND QUALITY SECTION PERMIT for the operation of a mining activity In accordance with the provisions of G.S. 74-46 through 68, "The Mining Act of 1971," Mining Permit Rule 15A NCAC 5 B, and other applicable laws, rules and regulations Permission is hereby granted to: B. V. Hedrick Gravel and Sand Company DBA Hedrick Industries North Buncombe Quarry Buncombe County -Permit No. 11-07 for the operation of a Crushed Stone Quarry which shall provide that the usefulness, productivity and scenic values of all lands and waters affected by this mining operation will receive the greatest practical degree of protection and restoration. MINING PERMIT EXPIRATION DATE. September 29. 2019 Page 2 In accordance with the application for this mining permit, which is hereby approved by the Department of Environment and Natural Resources hereinafter referred to as the Department, and in conformity with the approved Reclamation Plan attached to and incorporate -a' as part of this permit, provisions must be made for the protection of the surrounding environment and for reclamation of the land and water affected by the permitted mining operation. This permit is expressly conditioned upon compliance with all the requirements of the approved Reclamation Plan. However, completed performance of the approved Reclamation Plan is a separable obligation, secured by the bond or other security on file with the Department, and may survive the expiration, revocation or suspension of this permit. This permit is not transferable by the permittee with the following exception: If another operator succeeds to the interest of the permittee in the permitted mining operation, by virtue of a sale, lease, assignment or otherwise, the Department may release the permittee from the duties, iinnnsPd upon him by the conditions of his permit and by the Mining Act with reference to the permitted operation, and transfer the permit to the successor operator, provided that both operators have complied with the requirements of the Mining Act and that the successor operator agrees to assume the duties of the permittee with reference to reclamation of the affected land and posts a suitable bond or other security. In the event that the Department determines that the permittee or permittee's successor is not complying with the Reclamation Plan or other terms and conditions of this permit, or is failing to achieve the purposes and requirements of the Mining Act, the Department may give the operator written notice of its intent to modify, revoke or suspend the permit, or its intent to modify the Reclamation Plan as incorporated in the permit. The operator shall have right to a hearing at a designated time and place on any proposed modification, revocation or Lne DIWVn ,m0 t Al+cr natively and i additinn to the above; the Department Sllspel fslLnl LJj/ LI IG LiGllurtl l l�n�. r�rwl na.a.....� n may institute other enforcement procedures authorized by law. Definitions Wherever used or referred to in this permit, unless the context clearly indicates otherwise, terms shall have the same meaning as supplied by the Mining Act, N.C.G.S. 74-49. Modifications November 10, 1999: This permit has been modified to increase the permitted acreage to 276.53 jacres and increase the affected acreage to 117.39 acres as indicated on the mine map last revi ^^ T� - r _ + }�+.- ^kpr rhl lrrlan fill -nnrj filtwire sed October 4, 1999. I IIIS iTloUll i1calioi� also includes the VVGIAJl rl M\rl1 rll 4A1 stockpile area (including the Slope Stabilization and Fill Area Plan dated September 1999), additional berms and the associated sediment and erosion control plans dated August 10, 1999 and September 27, 1999. December 7 ' 2001: This permit has been modified to allow the construction of the overburden fill area', the boulder fill slope retaining structure, and the associated erosion and sedimentation control i6easures indicated on the mine map last revised November 15, 2001 and described in the Erosion Control Plan Modifications dated November 15, 2001. Page 3 February 27, 2002: This permit has been modified to increase the affected acreage to 149.59 acres. The moth �.atioiii includes the expansion I of the pit to the west, including its associated erosion and sediment control measures, as indicated on the May 2001 (Proposed Pit Expansion) Maps dated January 2002 and in the supplemental information received by the Land Quality Section on January 23, 2002. In addition, 7.7 acres have been included in the a felted acreage fOr the previously approved modification that added an overburden fill area. January 15, 2004: This permit has been modified to increase the affected acreage to 180.59 . acres as indicated on the Berm Modification Map last revised November 4, 2003. The modification includes the addition of a berm and expansion of the pit along the southwestern permit boundary along with the construction and maintenance of all associated erosion and sediment control measures. March 19, 2009: This permit has been modified to increase the affected acreage to 184.59 acres as indicated on the Boulder Wall Map last revised January 2009 . The modification includes the construction of a boulder wall for the purpose of containing fill material from the stripping process and includes the construction and maintenance of all associated erosion and sediment control measures. October 14, 2010: ' This permit has been modified to increase the affected acreage to 187.69 acres as indicated on the Proposed Boulder Wall Design Map received by the Land Quality Section on September 15, 2010. The modification includes the construction of a boulder wall for the purpose of containing fill material from the stripping process and includes the construction and maintenance of all associated erosion and sediment control measures. February 21_, 2011: This permit has been modified to increase the affected acreage to 192.49 acres as indicated on the Proposed Rock Buttress Design Map dated August 2011. The modification includes the construction of a boulder wall for the purpose of containing fill material from the stripping process and includes the construction and maintenance of all associated erosion and sediment control measures. Expiration Date This permit shall be effective from the date of its issuance until September 29, 2019. Conditions This Permit shall be subject to the provisions of the Mining Act, N.C.G.S. 74-46, et. seq., and to the following conditions and limitations: Page 4 OPERATING CONDITIONS: I 1. Wastewater and Quarry Dewatering A. Any wastewater processing or mine dewatering shall be in accordance with the permitting requirements and rules promulgated by the N.C. Environmental Management Commission. i B. Any storm water runoff from the affected areas at the site shall be in accordance i with any applicable permit requirements and regulations promulgated by the Environmental Protection Agency and enforced by the N.C. Environmental Management Commission. It shall be the permittee's responsibility to contact the Water Quality Section, Division of Water Quality, to secure any necessary storm water permits or other approval documents. 2. Air Quality, and Dust Control i A. Any mining related process producing air contaminant emissions including fugitive dust shall be subject to the requirements and rules promulgated by the N.C. Environmental Management Commission and enforced by the Division of Air,Quality. B. During processing operation, water trucks or other means that may be necessary shall be utilized to prevent dust from leaving the permitted area. I i 3. Buffer Zones A. Any mining activity affecting waters of the State, waters of the U. S., or wetlands shall be in accordance with the requirements and regulations promulgated and enforced by the N. C. Environmental Management Commission. B. Sufficient buffer (minimum 50 foot undisturbed) shall be maintained between any affected land and any adjoining waterway or wetland to prevent sedimentation of that waterway or wetland from erosion of the affected land and to preserve the integrity of the natural watercourse or wetland. I C. All buffer zones shown on the Site Plan last revised March 19, 2009 shall be maintained to protect adjoining property. These buffer zones, with the exception of the installation of required sediment control measures and approved earthen berms, shall remain undisturbed. D. The minimum 50 foot undisturbed buffer zone shown on the Site Plan last revised March 19, 2009 shall be marked in the field prior to initiating any land - disturbing activity. The 50 foot undisturbed buffer zone shall be maintained to protect Madams Creek. Page 5 4. Erosion and Sediment Control A. Adequate mechanical barriers including, but not limited to diversions, earthen dikes, silt check dams, silt retarding structures, rip rap pits, or ditches shall be provided in the initial stages of any land disturbance and maintained to prevent sediment from discharging onto adjacent surface areas or into any lake, wetland or natural watercourse in proximity to the affected land. B. All mining activities associated with the 24.5 acre pit expansion, including the installation and maintenance of the associated erosion and sediment control devices, shall be conducted as indicated on the May 2001 (Proposed Pit Expansion) Maps dated January 2002 and the supplemental information received by the Land Quality Section on January 23, 2002, with the following stipulation: that all channels receiving discharge from the approved sediment basins shall be constructed with stone linings as shown on the Permanent Drainage Ditch With Rip -Rap Lining detail on the Miscellaneous Details Sheet dated January 2002, or the discharge from the approved sediment basins shall be piped to the bottom of the fill areas to prevent erosion and sedimentation. C. All mining activities associated with the southwestern berm addition and pit expansion, including the installation and maintenance of all erosion and sedimentation control measures, shall be conducted as indicated on the Berm Modification Map and Detail Sheet last revised November 4, 2003 and the supplemental information received by the Land Quality Section on November 18, Onnq LWw, . D. All mining activities, including the installation and maintenance of all associated erosion and sedimentation control measures, shall be conducted as indicated on 41-Me Site Plan last revised Va_cLl 19, 2009 and supplernen.al InrOrmatlon received by the Land Quality Section on August 27, 2009. E. All mining activities associated with the 2010 modification for the construction of a boulder wail for the purpose of containing fill material from the stripping process shall be conducted as indicated on the Proposed Boulder Wall Design Map received by the Land Quality Section on September 15, 2010 and the supplemental information received by the Land Quality Section on July 26, 2010 and September 15, 2010. F. All mining activities associated with the construction of the boulder wall for the purpose of containing fill material from the stripping process, including the construction and maintenance of all associated erosion and sediment control measures; shall be conducted as indicated on the Proposed Rock Buttress Design Map dated August 2011 and the supplemental information received by the Land Quality Section on September 7, 2011 and November 23, 2011. Page 6 G. An erosion and sediment control plan(s) shall be submitted to the Department for approval prior to any land disturbing activities not indicated on the revised erosion control plan or mine maps submitted with the approved application for a mining permit and any approved revisions to it. Such areas include, but are not limited to, expansion outside of the approved pit area, creek crossings, or expansion of overburden or waste disposal areas. 5. Groundwater Protection i Groundwater monitoring wells shall be installed and monitored as deemed appropriate �y the Department. 6. Graded Slopes and Fills A. The angle for graded slopes and fills shall be no greater than the angle which can be retained by vegetative cover or other adequate erosion control measure, structure, or device. In any event, exposed slopes or any excavated channels, the erosion of which may cause off -site damage because of siltation, shall be planted or otherwise provided with groundcover, devices or structures sufficient to restrain such erosion. B. Overburden cut slopes along the perimeter of the quarry opening shall be graded to a minimum 2 horizontal to 1 vertical or flatter and shall be stabilized within 60 days of completion. Furthermore, a minimum ten (10) foot wide horizontal safety bench shall be provided at the top of the rock and at the toe of any overburden slope C. All mining activities associated with the 2010 modification for the construction of a boulder wall for the purpose of containing fill material from the stripping process shall be conducted as indicated on the Proposed Boulder Wall Design Map received by the Land Quality Section on September 15, 2010 and the supplemental information received by the Land Quality Section on July 26, 2010 and September 15, 2010. D. AII'mining activities associated with the 2011 modification for the construction of the boulder wall for the purpose of containing fill material from the stripping process shall be conducted as indicated on the Proposed Rock Buttress Design Map dated August 2011 and the supplemental information received by the Land Quality Section on September 7, 2011 and November 23. 2011. 7. Surface Drainage The affected land shall be graded so as to prevent collection of pools of water that are, or likely to become, noxious or foul. Necessary structures such as drainage ditches or conduits shall be constructed or installed when required to prevent such conditions. Page 7 8. Blasting The operator shall monitor each blast with a seismograph located at a distance no farther than the closest off site regularly occupied structure not owned or leased by the operator. A seismographic record including peak particle velocity, air overpressure, and vibration frequency levels shall be kept for each blast (except as provided under Sections B. and D. of this permit). The following blasting conditions shall be observed by the mine operator to prevent hazard to persons and adjacent property from surface blasting: A. Ground Vibration With Monitoring: In all blasting operations, the maximum peak particle velocity of any component of ground motion shall not exceed Figure 1 (below) at the immediate location of any regularly occupied building outside of the permitted area such as a dwelling house, church, school, or public, commercial or institutional building. 10,s a c 'L cp 1.0 0.9 a, � 0.5 0.4 G E 0.3 0,2 W. ,g ti n.. 0.1 6r'At4l Vibration Fri: iaen y; Hz 10.0 M F .K. ur -, s A',ef'3af:': t- i1ioS,*7C. ie V e f �. riti'f76 (SoL;rce i.-2nrJif7e(: fro, i4 6 yure 3-, . Stjre,=,i r) f 1rrai€7es Page 8 B. Ground Vibration Without Monitorin : In the event of seismograph malfunction or other condition which prevents monitoring, blasting shall be conducted in accordance with the following formulas: W = (D/Ds)2 Ds = D W1/2 V = 160(Ds)46 W = Maximum charge weight of explosives per delay period of 8.0 milliseconds or more (pounds). D = Distance from the blast site to the nearest inhabited building not owned or leased by the mine operator (feet). Ds. = Scaled distance factor. V = Peak Particle Velocity (inches per second). The peak particle velocity of any component shall not exceed 1.0 inch per second, for the purposes of this Section. C. Air�blast With Monitoring: Air blast overpressure resulting from surface blasting shall not exceed 129 decibels linear (dBL) as measured at the immediate location of any regularly -C- n� r+icA hi iNA;nn not owned or leased by - the operator outside of the permitted IG41 ..ul,u, ,y ,,.,. 1- area such as a dwelling house, church, school, or public, commercial or institutional building, unless an alternate level based on the sensitivity of the seismograph microphone as specified below is being used: Lower Frequency Limit of Max Level, Measuring System, in Hz in dBL 0.1 Hz or lower -flat response 134 peak 2.0 Hz or lower -flat response 133 peak 6.0 Hz or lower -flat response 129 peak 1_e_ 1A1!11__..1 RA —.—'tom—: ... D. Air oust vvi[rlout ivio ii o a �G: In the event of seismograph malfunction or other condition which prevents monitoring, blasting shall be conducted in accordance with the following formulas: U = 82 (DAN0.33)-1.2 To, convert U (psi) to P (dBL): Page 9 P = 20 x log (U/2.9x10-9) Confined Air blast/Overpressure (dBL) for quarry situation: A=P-35 U = Unconfined air overpressure (pounds per square inch). W = Maximum charge weight of explosives per delay period of 8.0 milliseconds or more (pounds). D - Distance from the blast site to the nearest inhabited building not owned or leased by the mine operator (feet). P = Unconfined air overpressure (decibels). A = Air blast or air overpressure for typical quarry situations (decibels). The air blast/overpressure shall not exceed 129 decibels, for the purposes of this Section. E. Record Keeping., The operator shall maintain records on each individual blast describing: the total number of holes; pattern of holes and delay of intervals; depth and size of holes; type and total pounds of explosives; maximum pounds per delay interval; amount of stemming and burden for each hole; blast location; distance from blast to closest offsite regularly occupied structure; and weather conditions at the time of the blast. Records shall be maintained at the permittee's mine office and copies shall be provided to the Department upon request. F. Excessive Ground Vibration/Air blast Reporting; If ground vibration or Air blast limits are exceeded, the operator will immediately report the event with causes and corrective actions to the Department. Use of explosives 'at t he blast site that produced tine excessive reading snail cease until corrective actions approved by the Department are taken. However, blasting may occur in other approved areas within the permitted boundary. Authorization to blast at the blast site may be granted at the time of the verbal reporting of the high ground vibration or high air blast reading if the circumstances justify verbal approval. Failure to report will constitute a permit violation. G. Flyrock Prevention: The operator shall take all reasonable precautions to ensure that flyrock is not thrown beyond areas where the access is temporarily or permanently guarded by the operator. Failure to take corrective measures to prevent flyrock and repeated instances of flyrock shall be considered a violation of the Mining Permit. Page 10 H. Flvrock Reporting: Should flyrock occur beyond the permitted and guarded areas, the operator shall immediately report the incident to the Department. Further use of explosives on the mine site shall .be suspended until the following actions have been taken: 1. A thorough investigation as to the cause(s) of the incident shall be conducted. 2. A report detailing the investigation shall be provided to the Department within 10 days of the incident. The report shall, at a minimum, document the cause(s) of the incident along with technical and management actions that will be taken to prevent further incidents. The report shall meet with the approval of the Department before blasting may resume at the mine site. Studies: The operator shall provide to the Department a copy of the findings of any seismic studies conducted at the mine site in response to an exceedence of a level allowed by these blasting conditions. The operator shall make every reasonable effort to incorporate the studies' recommendations into the production blasting program. J. Notice: E. The operator shall, when requested by the Department, give 24-hour advance notice to the Land Quality Section Regional Office prior to any blast during a period for which notice is requested. 10. High Wall Barrier A physical barrier consisting of large boulders placed end -to -end or fencing shall be maintained at all times along the perimeter of any highwall to prevent inadvertent public access. In addition, a minimum 10 foot wide horizontal safety bench shall be provided at the junction between the top of rock and the toe of any overburden cut slope. 11. Visual Screening A. Existing vegetation shall be maintained between the mine and public thoroughfares to screen the operation from the public. Additional screening methods, such as constructing earthen berms, shall be employed as deemed appropriate by the Department. Page 11 B. Vegetated earthen berms shall be located and constructed as shown on the Site r"an last revised VI Ili 19, 4009. hi addition to grasses, long leaf and/or Virginia pines or other acceptable evergreen species shall be planted as deemed appropriate by the Department to improve visual and noise buffering. 12. Plan Modification The operator shall notify the Department in writing of the desire to delete, modify or otherwise change any part of the mining, reclamation, or erosion/sediment control plan contained in the approved application for a mining permit and any approved revisions to it. Approval to implement such changes must be obtained from the Department prior to on -site implementation of the revisions. 13. Refuse Disposal A. No on -site disposal of refuse or other solid waste that is generated outside of the mining permit area shall be allowed within the boundaries of the mining permit area unless authorization to conduct said disposal has first been obtained from both the Division of Waste Management and the Land Quality Section, Department of Environment and Natural Resources. The method of disposal shall be consistent with the approved reclamation plan. B. Mining refuse as defined by G.S. 74-49 (14) of The Mining Act of 1971 generated on -site and directly associated with the mining activity may be disposed of in a designated refuse area. All other waste products must be disposed of in a disposal facility approved by the Division of Waste Management. No petroleum products, acids, solvents or their storage containers or any other material that may be considered hazardous shall be disposed of within the permitted area. C. For the purposes of this permit, the Division of Land Resources considers the following materials to be "mining refuse" (in addition to those specifically listed under G.S. 74-49 (14) of the N.C. Mining Act of 1971): 1. on -site generated land clearing debris 2. conveyor belts 3. wire cables 4. v-belts 5. steel reinforced air hoses 6. drill steel D. If mining refuse is to be permanently disposed within the mining permit boundary, the following information must be provided to and approved by the Division of Land Resources prior to commencement of such disposal: 1. the approximate boundaries and size of the refuse disposal area; 2. a list of refuse items to be disposed; Page 12 3. verification that a minimum of 4 feet of cover will be provided over the refuse; 4. verification that the refuse will be disposed at least 4 feet above the seasonally high water table; and E 5. verification that a permanent vegetative groundcover will be established. 14. Annual Reclamation Report i An Annual Reclamation Report shall be submitted on a form supplied by the Department by February 1 of each year until reclamation is completed and approved. 15. Bonding The security which was posted pursuant to N.C.G.S. 74-54 in the form of a $500,000.00 blanket bond is sufficient to cover the operation as indicated in the approved application. This security must remain in force for this permit to be valid. The total affected land shall not exceed the bonded acreage. 16. Archaeology ical Resources i Authorized representatives of the Division of Archives and History shall be granted access to the site to determine the presence of significant archaeological resources. Page 13 APPROVED RECLAMATION PLAN The Mining Permit incorporates this Reclamation Plan, the performance of which is a condition on the continuing validity of that Mining Permit. Additionally, the Reclamation Plan is a separable obligation of the permittee, which continues beyond the terms of the Mining Permit. The approved plan provides: Minimum Standards As Provided By G.S. 74-53 The final slopes in all excavations in soil, sand, gravel and other unconsolidated materials shall be at such an angle as to minimize the possibility of slides and be consistent with the future use of the land. 2. Provisions for safety to persons and to adjoining property must be provided in all excavations in rock. 3. All overburden and spoil shall be left in a configuration which is in accordance with accepted conservation practices and which is suitable for the proposed subsequent use of the land. 4. No small pools of water shall be allowed to collect or remain on the mined area that are, or are likely to become noxious, odious or foul. 5. The revegetation plan shall conform to accepted and recommended agronomic and reforestation practices as established by the North Carolina Agricultural Experiment Station and the North Carolina Forest Service. 6. Permittee shall conduct reclamation activities pursuant to the Reclamation Plan herein incorporated. These activities shall be conducted according to the time schedule included in the plan, which shall to the extent feasible provide reclamation simultaneous with mining operations and in any event, provide reclamation at the earliest practicable time after completion or termination of mining on any segment of the permit area and shall be completed within two years after completion or termination of mining. RECLAMATION CONDITIONS: Provided further, and subject to the Reclamation Schedule, the planned reclamation shall be to allow the quarry excavation to fill with water, provide a permanent barricade (fence) along the top of any high wall, and grade and revegetate any areas in unconsolidated material. 2. The specifications for surface gradient restoration to a surface suitable for the planned future use are as follows: Page 14 A. All areas of unconsolidated material such as overburden or waste piles shall be graded to a 2 horizontal to 1 vertical or flatter slope and terraced as necessary to insure slope stability. B. Any settling ponds and sediment control basins shall be backfilled, graded, and stabilized or cleaned out and made into acceptable lake areas. C. The processing, stockpile, and other disturbed areas neighboring the mine excavation shall be leveled and smoothed. D. Compacted surfaces shall be disced, subsoiled or otherwise prepared before i revegetation. Nocod .,+�.,,;,,,,,+� eholl hn narmanpnfly disposed of at the mine site. On -site disposal of waste shall be in accordance with Operating Conditions Nos. 13.A. through D. F. The affected land shall be graded to prevent the collection of noxious or foul water. 3. Revegetation Plan: Disturbed areas shall be permanently revegetated according to the Revegetation Plan prepared by Mr. Jason Conner, Environmental Director, Hedrick Industries, dated August 24, 2009, with the stipulation that creeping red fescue replace Tall fescue as a seed type. Whenever possible, disturbed areas should be vegetated with native warm season grasses such as switch grass, Indian grass, bluestem and gamma grass. In addition, the permittee shall consult with a professional wildlife biologist with the N.C. Wildlife Resources Commission to enhance post -project wildlife habitat at the site. 4. Reclamation Plan: Reclamation shall be conducted simultaneously with mining to the extent feasible. In any event, reclamation shall be initiated as soon as feasible after completion or termination of mining of any mine segment under permit. Final reclamation, including revegetation, shall be completed within two years of completion or termination of mining. Page15 This permit, issued July 17, 1979, renewed July 14, 1989, renewed and modified November 10, 1999, modified December 7, 2001, Febr ua, y 27, 2002, January 15, 2004 and March 19, 2009, renewed September 29, 2009 and modified October 14, 2010, is hereby modified this 215E day of February, 2011 pursuant to G.S. 74-52. By:TU ") -James D. Simons, Director Division of Land Resources By Authority of the Secretary Of the Department of Environment and Natural Resources �4� l t Nev'tls, Mell From: Hank Gaston [hgaston@hedrickind.comj Sent: Tuesday, February 21, 2012 9:10 AM To: Nevils, Mell Subject: North Buncombe Quarry Permit Application - Overburden Attachments: image001.png Mell- As we discussed today, past experience building rock buttress structures at North Buncombe Quarry has shown that the average depth of overburden is 5-10 ft. Because the overburden is shallow in the proposed area for the structure, the possibility of rotational failure can be eliminated. If you have any more questions regarding the application, please do not hesitate to contact me. Thanks. -Hank tuwui f HANK G ASTO N Aa41GTANT CORPDRATC LNCIIVCCR ICI 704-a83.9664 6941 quARRY LANC STANLCY. NC 28164 • 0 0 • Nevils, Mell From: Hank Gaston [hankgaston@gmail.com] Sent: Monday, January 30, 2012 9:15 AM To: Nevils, Mell Subject: North Buncombe Quarry Rock Buttress Attachments: 30 Degree Failure.pdf; 45 Degree Failure.pdf; 60 Degree Failure Plane.pdf; Boulder Design.xlsx Mell- I have re -calculated the design for the rock buttress proposal a few different ways. After reviewing these calculations I believe you will see that our design is done the most conservative way possible. The first way I calculated the area used the actual G11 area of 1300 sf vs the 3500 sf I used for the design. Calculated the boulder area this way shows that only 340 sf of boulders are required verses the 915 sf of boulders per unit thickness used for design purposes. I also calculated the possibility of the slope failing at 60, 45, and 30 degree angles from the toe of the slope. The 30 degree angle required the most boulders at 575 sf per unit thickness. This is well below the 915 sf of boulders used in the design. I will call you shortly to discuss these calculations. Thanks. -Hank 2075 207 206 Calculated Fill Area = 3,5()0 sf 206 20 205 204 20 . 30° / LV 20 202 Failur area = 645 sf 202 201s 2010 200 200 0 50 100 150 Wall Section at Section A -A Hedrick Industries North Buncombe Quarry Fill Area Revised Detail Scale 1:20 db • • 20 Calculc:Ced Fill Area = 3.500 sf Actual Fill Area = 1,300 sf 0 50 100 150 dD) I I S t W ec ion at Section A -A Hedrick Industries North Buncombe Quarry Fill Area Revised Detail Scale 1:20 01 20 20s ., Calculated Fill Area = 3.5 0 sf zos _ 205 205 i'/ • ?ns Failurb area = 205 sf • 0 50 100 150 • ��� SeCt* ion at Section A -A Hedrick Industries North Buncombe Quarry Fill Area Revised Detail kale 1_ :Zo v Calculated Fill Area = 3,50 sf �4 �\ 20 450 Failure area = 356 sf 0 50 100 150 Hedrick Industries North Buncombe Quarry Fill Are" X?eV'Ased neL"II Scale 1:20 • Al Original data used for design calculations. Input Natural Slope (deg): 16.7 0.291322 Fill Slope (deg): 26.6 0.464022 Area of Fill (sf): 3500 Calculated Weight of Wedge: 385000 Friction Force: 36823.71 Weight of Boulders: 128082.5 Area of Boulders: 914.8748 Using actual fill area instead of triangular section Input Natural Slope (deg): 16.7 0.291322 Fill Slope (deg): 26.6 0.464022 Area of Fill (sf): 1300,� Calculated Weight of Wedge: 143000 Friction Force: 13677.38 Weight of Boulders: 47573.49 Area of Boulders: 339.8106 i I>,; i 91 `:, 7�4$ Input 1 Natural Slope (deg): i..7 _ Failure Slope 60 Fill Slope (deg): T 56 Area of Fill (sf): 05 Calculated Weight of Wedge: 22 50 Friction Force: 17261 .81 Weight of Boulders: 60 155 Area of Boulders: 428.9 ,43 45 deg failure plane Input Natural Slope (deg): a i,7 Failure Slope 45€ Fill Slope (deg): _ _ < .6 Area of Fill (sf): 35_. _ Calculated Weight of Wedge: 39 ; 0 i Friction Force: 2207E 32 Weight of Boulders: I� 7678i 95I Area of Boulders: 548.41 25 < 30 deg failure plane Input Natural Slope (deg): I Failure Slope 10. Fill Slope (deg): 2. �6 Area of Fill (sf): { �5 € Calculated Weight of Wedge: 70S �0 II Friction Force: 23167 1 Weight of Boulders: 80584 2 Area of Boulders: 575.6(! r 4 i, I A& 40 0.291322 1,046667 0.464022 • • ._ . - .. _,j ^M—ti.,�.s,�:i. .%I►h....� ,nw-.--"'.'f 7 • • MINING CHECKLIST FOR ROUTING NwW. i� nt L1C_ ' + s rro1LCt Nanit: Rif No.: / 1- 03 Couq►: ,4r) WYJ4 ., Daft RC vtd: a� 3 1 n 1 RtW BAft Nano: New ❑ Rcnnval [zd Madt firs im (fnsfdtyermd kw darW) Moll cRttan (outstdtyLrnttt b�of'indartrs) ❑ Transfer ❑ Recast Pg tt Rdtast YAddtttenal I0wmatton ❑ Fce Nttd k $ ❑ Fet Rtcttved: $ ge roil I adtre Qplttaffon vadve to: (z kte RLpnd Office COMP COW, attach the W RVonal Off a MIMI16 A#[C& M RMew " f0 iretT and attach both the DWQand DA(UA4wV ApbCaOM RfYlLIY FOfMt' f6 the other my; smd both COGS to the RC�OMgi Nar) Dail: Ra W 11 a� ! ! Reed Divisi Et of watr► Rtsourtrs Hatt: Rautul l Red 1r�� NC 1H Imo` Resoarera ConadAan Data: ROW Reed CIS Fl k & waft Soma Daft: Round Re d ( � aw Tltcat w and Mradlftea m mpests ad add w to the yerudo rl Mh W 3 MeS I & cep) hca ton ad aq brcafion nags to: DtVU Pcls & RLcmdim Datt: ROW Red NC G lOBttal surrey sedan Date: RAM Reed Dtvtstr of himlm Ftshe tes Date: ROW RWd Dlvtsis i of &1tl & wattr CMMfitton (ybU LEA) Dail: Routed RWd (( ft aw applications and mxbficatfm "fits that add laid to the yermit) Dtirtsll I �Ar &" I KIy near ayplturttons) odor: Daft: ROW Rce'd Daft: RAW Rcc d myn Date for comments. A i 1 yL (no later than 2s days from =a t) � I I ?6w E � the foHmv: ►© Judy Wet NCDEN! 1612 Mai Raleigh, I Permit: 1 Dear Judy: I have encl boulders w cross sectii r egardJ to � Also in ste shape of th walls consi HEDRICK INDUSTRIES PO Box 425 Swannanoa, NC 28778 November 21, 2011 and Quality Section �rvice Center 27699-1612 MMaCS VML) NOV 2 3 2011 LAND QWALITY SECTION i two maps and a sketch showing how we calculate the slope stabilization for the as requested by the October 27, 2011 letter. 1 replaced sheet 3 of 4 showing the ad the plan view. They now match showing the flat area and 2 to 1 slope. In tin. turn i h.—;—I-A—1 . ol— ofat';Nz.f;on illustration ir � cross t. A A 1-11 LV1W 1114E VV 111\r1-- Y Ol VF. �]LUVl11LLLL1V11 111 L10 L14L1 V11 1Vl Ll Vsn] seVLl on )f the calculations for the design dimension of the boulder pile we consider the to to be trapezoidal. This is the same calculation used for the previous five boulder ed at this location. If you have i questions please call me at 828-686-3844. Sincerely, /'Jason Conner Environmental Director rj c m o �o 7 n �X�j O r0 UI • NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources Land Quality Section James D. Simons, PG, PE Director and State Geologist October 27, 2011 Certified Mail _Return Receipt Requested inno 4,2nn nnnn 11OR Al AA VV 1 VIJVV V%Jvw I I(— -- Mr. Jason Conner B V Hedrick Gravel and Sand Company PO Box 425 Swannanoa, North Carolina 28778 RE: North Buncombe Quarry Permit No, 11-07 Buncombe County French Broad River Basin Dear Mr. Conner: Beverly Eaves Perdue, Governor Dee Freeman, Secretary We have reviewed the modification request youlyour company submitted for the referenced mine site. However, the following information is needed to continue processing your application: The cross section must match the plan view. The 2000 foot contour is not accurately shown on the plan view if there is a flat area on top of the fill area. In addition, the cross section show a 1:1 slope and the plan view shows a 2:1 slope. Revise the plan view to show accurate contours and revise the cross section to show a 2:1 slope. 2. Show how you determined the area of the fill and rock in the slope stability calculations. It appears (112)bh was used to compute the area but the area does not appear to be triangular in shape. Please clarify. Please be advised that our review cannot be completed until all of the items listed above have been fully addressed. In addition, please note the Land Quality Section may request additional information, not included in this letter, as the mining application review progresses. 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 - Telephone 919-733-4574 I FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 • Internet;http://www.dir.enr.state.nc.uslpagesllandqualitysection.html A �^,.^� n^^^". p, t gtrrMatly An inn Fmplover - 50% Recycled / 10% Post Consumer Paper A , Equal OppoWunu7 , Certified Mail Mr. Conner Paw Two In order to complete the processing of your request, please forward two (2) copies of the requested information to my attention at the following address: Land Quality Section Division of Land Resources Department of Environment and Natural Resources 1612 Mail Service Center Raleigh, NC 27699-1612 Ac rzt-mirorl hit 19A Alf Ar, ;A nn1'2 }hcrchv mrluiccri fhof unit have 1PO rintrc from the date of your receipt of this letter to submit all of the requested information. If you are unable to meet this deadline and wish to request additional time, you must submit information, in writing, to the Director clearly indicating why the deadline can not be met and request that an extension of time be granted. If an extension of time is not granted, a decision will be made to grant or deny the mining permit based upon the information currently in the Department's files at the end of the 180-day period. Though'the preceding statement cites the maximum time limit for your response, we encourage you to provide the additional information requested by this letter as soon as possible. Your prompt response will help us to complete processing your application sooner. r�_ _ ._i_ _i _a inwr.� inn �r-.� rr. . i_ _ 1'Iease coniaci rile ai (a I y) ! 3.3-4c /4 IT you nave any questions. Sincerely, dith A. Wehner Assistant State Mining Specialist Land Quality Section a cc: Ms. Shawna Riddle Wehner, Judy From: Riddle, Shawna Sent: Monday, October 03, 2011 5:20 PM To: Wehner, Judy Subject: Comments for N. Buncombe Quarry # 11-07 Judy - Did an inspection on 9/12/11, and saw the area where they want to install the rock buttress. It's very similar to what they did in 2010. 1 am fine with what they submitted, but know Mell needs to look it over. Thanks- Shawna Shawna Riddle - Shawna.Riddle@ncdenr.gov Environmental Senior Specialist North Carolina Dept. of Environment and Natural Resources Asheville Regional Office - Division of Land Resources - Land Quality Section 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 I Wehner, Jad From: Jason Conner Oconner@hedrickind.comj Sent: Monday, October 03, 2011 10:00 AM To: Wehner, Judy Suhiort• PF=- Alnrfh Riinrnmho r)iimrnr Thanks. I meet with Shawna and went over the plans before I submitted to Raleigh. JC Jason Conner Hedrick Industrics PO Box 425 Swannanoa, NC 28778 Cell: 829-712-9009 r%rC.cc: V7V 404 20.1.E lJL 1Il.G. o/-v 1)(3ky -JOM•t From: Wehner, Judy [mailto:judy.wehner@ncdenr.gov] Sent: Monday, October 03, 2011 9:58 AM To: Jason Conner Cc: Riddle, Shawna Subject: RE: North Buncombe Quarry As soon as I get comments from Shawna I can work on it. It willhave to go through Mell before it's a definite though. From: Jason Conner[mailto:jconnerCa)hedrickind.coml Sent: Monday, October 03, 2011 9:56 AM To: Wehner, Judy Subject: North Buncombe Quarry J udy, We have a meeting on Wednesday of this week and was just checking on the status of the latest North Buncombe Quarry modification? JC Jason Conner Hedrick Industries PO Box 425 Swannanua, NC 28778 Cell: 828-712-9009 Office: 828-686-3 844 1 Wahner; udy From: McHenry, David G. Sent: Friday, September 23, 2011 3:47 PM To: Wehner, Judy %?Ubjact: DV n�urIck, 1,4 11 Buncombe - WfC comments Attachments: MP 11-07_modification2_BV Hedrick —North Buncombe Quarry_Buncombe_WRC comments.doc Please accept these comments Judy. Thanks DAve Email correspondence to ano trom this sender is subject fo 1he N.C. Public Records Law and may be &sclosed to third partles. Q North Carolina Wildlife Resources Commission Gordon Myers, Executive Director MEMORANDUM TO: Brenda M. Harris, Mining Program Secretary Land Quality Section NC Department of Environment and Natural Resources FROM: Dave McHenry, Mountain Region Coordinator Habitat Conservation Program DATE: September 23, 2011 SUBJECT: Mining Permit Modification for B.V. Hedrick Gravel and Sand Company North Buncombe Quarry Mining Permit No. 11-07 Staff with the NC Wildlife Resources Commission (Commission) reviewed the application to modify the permit for the 277-acre North Buncombe Quarry to construct retaining walls. Comments from the Commission are provided under provisions of the Mining Act of 1971 (as amended, 1982; G.S. 74-46 through 74-68; 15 NCAC 5) and the North Carolina General Statutes (G.S. 113-131 et. seq.). Reems Creek adjacent to the mine does not support trout. However, the French Broad River a short distance downstream supports some rare aquatic species. A portion of the mine is part of the locally significant Reems Creek Gorge Natural Heritage Area. Land Quality may wish to consult with the Natural Heritage Program for details about this area and the resources it supports. It appears that the proposal will not directly impact streams. The terrain between the proposed boulder walls and Reems Creek appears very steep. Due to the terrain, the narrow vegetated buffers that are dedicated along Reems Creek would likely restrain little sediment run-off. However, the Commission does not anticipate undue adverse effects of this mine permit modification on fish and wildlife resources provided erosion and storm run-off controls for the new construction are effective. Thank you for the opportunity to review and comment on this permit action. Please contact me at (828) 452-2546 extension 24 if you have any questions about these comments. cc: Mr. Jason Conner, B.V. Hedrick Gravel and Sand Company Mailing Address: Division of Inland Fisheries - 1721 Mail Service Center - Raleigh, NC 27699-1721 Telephone: (919) 707-0220 - Fax: (919) 707-0028 Wehner, Judy From: Cranford, Chuck Sent: Wednesday, September 14, 2011 2:32 PM To: Wehner, Judy; Jason Conner LrG: I'CIUUIC, JIIdWflcl; JOf3e8, JLIlrllTer Subject: Hedrick Mine (11-07) Attachments: 11-07 DLR - Water Quality Review Sheet.9.14.11.pdf Hello Judy, Jason et al — Attached is the completed Mining Permit Application Review form for the subject facility. Let me know if you have any questions. Best regards, Chuck Chuck Cranford - Chuck.Cranford@ncdenr.gov North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Water Quality - Surface Water Protection Section 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. Print this form to PDF . Return PDF of 0rm to DLR CO by email. cc DLR RO and DWQ SPU MINING PERMIT APPLICATION REVIEW FORM forthe V1 ,1y10`iOFJC�ITiVVVW%1 -rlk VAL D OUT BY DLR: Project Name: North Bumco„mbe Quarry DLR Permit #: 11-07 County: Buncombe Address:_ 9connerCo hedrickind.com YES NO Date Commencing Is this mine a new mine? r 1979 Have land disturbing activities started? Date? r 1979 Latitude:35.6906 Longitude:-82.6131 Please return comments to (at DLR CO): Judy Wehner Comments due by: 10/3/11 SECTION BELOW TO BE FILLED OUT BY DWO: Is the RO concerned that the operation, as proposed, would violate standards of water quality? No Comments: Watershed/Stream Name & Classification: French Broad River Class B / Reems Creek Class C DWQ Compliance Status of Mine: Compliant YES NO NPDES permit required? r r ;r NPDES permit existing? I- , (Permit #NCG020071 } r It an NPDES permit is not. required, is DWQ still concerned about wetland degradation by dewatering? Should permittee contact DWO RO Immediately? (e.g. to schedule a site visit if r RO Contact Name: mine has already begun digging or is Contact Reason: dewatering without DWO permit) 401 Wetland Cert. required? I '. 401 Wetland Cert. existing? r Permit # ! Does DWO RO currently have enough Information to determine If a 401 I certification is required? Rev September 2010 Print this form to PDF 0 Return PDF of 141rm to DLR CO by email, cc DLR RO and DWQ SPU YES NO Are wetlands disturbed at this site?"" Unknown t. Does DWO RO suspect or know of nearby - wetlands to the site? Is a wetland delineation required prior to r , By:4__ ,JD or •r Consultant r_E� DWQ issuing the permit? r ,Onsite? Or .Offsite? Stream Determination Needed? r Stream Determination Completed? r r Does DWO RO need a statement that no wetlands/streams are disturbed I— r for this project from applicant? Buffer Determination Needed? r r Buffer Determination Completed? r E r Recycle system permit existing?* r.Permit # ` New Recycle System permit required?* r r , Enough Information to determine? Non -discharge permit. existing?* !, permit #: ' I✓ Will wastewaters discharge to HOW waters r r E7Q10 Unknown ermittee determine): r with a 7010=0? ** Flow: ;_ EjHas',Violation €�O&M Requirements •' Does DWQ require DLR to hold the permit. ,-- ' E, ,�,.,,,.., ; ,� . ....,.E - (e.g. so DWQ can review,it further or E rl�tvvf r�t1 u tDoncerns - '�.�;Other. I because DWO requires more Information)?' ;Rea'son: ,x RO contact: , Hold Until: ` Mine must wait to dewater until an O&M r E plan is approved? 'The NPDES SW and WW permit NCGO20000 covers closed -loop recycle systems, dew:gned to exclude all stormwater run-off from the sy*tem and operate at or belowtwo-feet of freeboard. Theses stems maybe j2ermitteNgn-discha a Recycle System Permit from the Aouifer Protection Section (APS). OR ma v instead be permitted under NOG020000 to eliminate an additional permit. Recycle system5 that do not meet those criteria are considered discharging systems, and are subiect to the NCGO20000 discharge permit. "To obtain 7010 flows, permittees must contact the DWQ Stormwater Permitting Unit. if DWQ does not have a flow estimate fora specific stream, permittees will be asked to obtain one. Permittees should contact J. Curtis Weaver at the USGS: 919-571-4043, for more information on obtaining a 7010 flow. USGS will not determine a 7010 flow for tidally influenced water bodies. Reviewed by: DWQ RO Surface Water: CC Regional Office: ARO Date: 09.14.11 RO Aquifer Protection Section: BP Regional Office: ARO Date: 09.14.2011 SPU DWQ Central Office Reviewer (if applicable): Rev Seoiember 2010 Beverly Eaves Perdue Governor MEMORANDUM AC, 5A, =.'�TY'Ar-ftm NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Thomas A. Reeder Director September 13, 2011 TO: Judy Wehner Land Quality Section FROM: Paul Williams Ground Water Management Section Division of Water Resources SIJBJF,CT: Comments on the Mining Permit Mndif r.ntinn Ri-miect fnr- B.V. Hedrick Gravel and Sand Company North Buncombe Quarry Buncombe County Dee Freeman Secretary RECE1VED SEP ] ?Olt LAND Q AUTY SECTION Please find attached a copy of the mining permit modification request for the above referenced project. The North Buncombe Quarry permit modification request does not appear to have an unduly adverse effect on ground water supplies. However they will need to continue reporting their water withdrawal reports required by North Carolina General Statute G.S. 143-215.22H. Facilities not in the fifteen county Central Coastal Plain Capacity Use Area are required to register their water withdrawals in accordance with the North Carolina General Statute G.S. 143-215.22H. This statue requires any non-agricultural water user who withdraws 100,000 gallons or more in any one day of ground water or surface water to register and update withdrawals. This statue also requires transfers of 100,000 gallons or more in any one day of surface water from one river basin to another river basin to register and update their water transfers. Water withdrawal registrants must complete the annual water use reporting form by AprilI for the previous year. If you have further questions please contact the Division of Water Resources at (919) 733-4064 or send correspondence to 1611 Mail Service Center, Raleigh NC 27699-1611. 1611 Mail Service Center, Raleigh, North Carolina 27699-1611 Phone: 919-733-40641 FAX:919-733-3558 Internet: www.ncwater.org An Equal Opportunity ti Affirmative Action Employer — 50% Recycled % 1Or% Post consumer Paper One NorthCarolina Naturally NCDENR North Carolina Department of Environment and Natural Resources liiyicinn of L Mnrll 12nargirrne �W%al�y� Land Quality Section James D. Simons, P.G., P.E. Director and State Geologist September 8, 2011 MEMORANDUM TO: Mr. Nat Wilson Habitat Hydrogeology Group Division of Water Resources FROM: Brenda M. Harris9"-- Mining Program Secretary Land Quality Section - SUBJECT: Mining Permit Modification for B V Hedrick Gravel & Sand North Buncombe Quarry Buncombe County Beverly Eaves Perdue, Governor Dee Freeman, Secretary ❑ Mine Dewatering Proposed ® No Mine Dewatering Proposed Please find attached for your review a copy of the mining permit renewal / modification request for the above referenced project. Please review this information and advise as to the probability of this operation having unduly adverse effect on wildlife and freshwater fisheries (G.S. 74-51 (2)). Please respond by October 3, 2011 so that we may complete our review of this request within our statutory time limits. As is the case in our review of all mining permit applications, renewals and modifications, this office will carefully review all proposed erosion and sediment control measures to ensure that they are sufficient to restrain erosion and off -site sedimentation. However, any comments your agency can provide regarding effects on wildlife and freshwater fisheries would be greatly appreciated. If your staff wishes to perform a site inspection, it is recommended that they contact the person submitting this request to set up a convenient date and time. Also, please send a copy of your comments to the person noted in the application. PLEASE RETURN ALL APPLICATION MATERIALS AND MAPS WITH YOUR REVIEW COMMENTS TO THIS OFFICE. Your continued cooperation is greatly appreciated. Please contact Ms. Judy Wehner at (919) 733-4574 if you have any questions. ibmh Attachments SEP 8 2011 cc: Ms. Shawna Riddle 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 919-733-4574 / FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 1612 Mail Service Center, Raleigh, North Caroiin�a 27699-1612 - 919-733-4574 1 FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 • C� Wehner, Judy From: Price, Don Sent: Thursday, September 08, 2011 8:22 AM To: Frazier, Wanda Cv: Haynas, Keith; VV'e hirer, Judy; Riddle, Shawrla Subject: FW: North Buncombe Quarry modification Checklist Attachments: 11-07 DLR - Water Quality Review Sheet.doc fyi Don Price, CET- Don.Price@ncdenr.gov North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Water Quality - Surface Water Protection Section 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and therefore may be disclosed to third parties. From: Wehner, Judy Sent: Wednesday, September 07, 2011 5:15 PM To: Price, Don Cc: Riddle, Shawna; Wehner, Judy Subject: FW: North Buncombe Quarry modification Checklist From: Wehner, Judy Sent: Wednesday, September 07, 2011 5:13 PM To: Edwards, Roger Cc: Riddle, Shawna; Wehner, Judy Subject: North Buncombe Quarry modification Checklist Here's the checklist for north Buncombe Quarry modification. Information to follow. Judy Wehner Assistant State Mining Specialist 1612 Mail Service Center Raleigh, North Carolina 27699-1612 (919) 733-4574 (919) 715-8801 fax E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. •' • m.iiviiv�r LriLc.i�Ll�l CUK 1CV'4[11iYii Ayyltrant's mmu. u I�-GLA1�i..v it last P I }, rojcct Nano: l J� ,I ,n,.�, Ayyke./PCMU No.: I LLY7 corn , Pium Date Reatved-. 1 C)WRtviner: RlWr WN Nana: 4UlW (34, j i ❑ New ❑ Rtsasval ymdftattm (tnstdtyermft boundaries) ❑ modtffeattan (o bikyersatt boundaries) ❑ Transfer ❑ Rekast ❑ Partial Rtrtau ❑ AddfUMW IIar►oatfm ❑ Fee Nadtd: $ ❑ F. R.* d: $ Pkm rani entire ff hrattm L t to: I-OU Vv Rt 091 Offia (Z [Veer[ Coyla; attach the SO—S Re6� OfflU A" A)plic& M Review ChedRto ou coyy and a ah bA the DWQand DAQ M" AppfrMUM Rtvtcw FUW to 69 other o9p SeMd both "to the R0101 ) Daft: Ra W 1l Rld Divts M � Water RMMrea Date: Rued t ! Rte'd it NC Wild RCMUS CoWdWoa Date: Rodfld Reed ❑ US Fish & Wtddlife strvlu Daft: Round Rte'd (off new applicaum and need ftcattan mpf ks that add ka to thepc►nrtt) PkW MW first 3 naRa of tht ar Pk4tton and as laeafton reams to: ❑ DtvlStan of Parts & Rarrattan Daft: ROW Reed ❑ NC Ctorodtcad surety Satton Daft: ROuted Reed ❑ Dtvfsfarl Martnt FiShtria Date: ROW Ru'd ❑ Dt9Lw o f Soil do water cmmattan (ylus LEA) Daft: Round R Wd (only aw appltrat m and mditaffon retests that add laird to the yenntt) ❑ Dt9tf O o Ardlriva & History Datt: RMW Rwd (only mw gAcat m) ❑ othm. Daft: ROW Red 0 OSu YtW Date far Commmts- J D 3 i (no rater than xs days franc real t) Gg pv ❑ p6m riots the fou": 4-r .� • -.. A y • NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources Land Quality Section James D. Simons, P.G., P.E. Director and State Geologist September 8, 2011 MEMORANDUM TO: Mr. Nat Wilson Habitat Hydrogeology Group Division of Water Resources FROM: Brenda M. Harris "D Mining Program Secretary Land Quality Section . SUBJECT: Mining Permit Modification for B V Hedrick Gravel & Sand North Buncombe Quarry Buncombe County Beverly Eaves Perdue, Governor Dee Freeman, Secretary ❑ Mine Dewatering Proposed ® No Mine Dewatering Proposed Please find attached for your review a copy of the mining permit renewal / modification request for the above referenced project. Please review this information and advise as to the probability of this operation having unduly adverse effect on wildlife and freshwater fisheries (G.S. 74-51 (2)). Please respond by October 3, 2011 so that we may complete our review of this request within our statutory time limits. As is the case in our review of all mining permit applications, renewals and modifications, this office will carefully review all proposed erosion and sediment control measures to ensure that they are sufficient to restrain erosion and off -site sedimentation. However, any comments your agency can provide regarding effects on wildlife and freshwater fisheries �A�oWllf� ho nraa+:�� �nr,ren;'fe 1 li a-u -- +- �- .,.g greatly up,p rec-atcu. II your staf Y5 fishes o perTu-rm a site inspection, it is recommended that they contact the person submitting this request to set up a convenient date and time. Also, please send a copy of your comments to the person noted in the application. PLEASE RETURN ALL APPLICATION MATERIALS AND MAPS WITH YOUR REVIEW COMMENTS TO THIS Orr14C- Your continued cooperation is greatly appreciated. Please contact Ms. Judy Wehner at (919) 733-4574 if you have any questions. - /bmh Attachments cc: Ms. Shawna Riddle 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 -919-733-4574 / FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 - 919-733-4574 / FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 • .BV HEDRICK,GRAVEL:&SAND COMPANY ��'P_.O:d,BOX 1040�'' 2;rJ. I SALiSB IRY, NC 28145-1040 7. i'PAY 'SEVEN`HUNDRED FIFTY TO THE 2- N •R LAND .QUALITY' SECTION 16112' MAIL SERVICE-. CENTER =,RALEIGH•NC -'27699=1612 ar 1- �'® it lil•'" - �1 r .. - ' e� WACHOVIA� `" _ 6 � 531 DATE AMOUNT .8/26/11. 00/100 DOLLAR NOT NEGOTIABLE AFTER 60 DAYS",",..' .' - '� r .�`'+ v„7-°_.ire ,�...� i•�.� 4, '_'�'�. �', a�•.- r, Y AUTHORIZED SIGNATURE ' BORDER CONTAINS MICROPRINTING` i'g No ..:'1 0001 J5! 6 6 6-156 53 l�5�ylw" �� ,,,�.�"`��f S t.��' �{r''� {'.. •aA �r �. - � � 4�� "�'e„�1,W ,, � �,_ BV HEflR1CK,GRAVEL,& SAND COMPANY SAL'ISBURY ,NC Ir 2814511040 - , •DATE '' ' AMOUNT 8/26/11. : $**750.00 ,PAY SEVEN HUNDREDI_0p/1p0 DOLLAR, J �.,,{ ; NOT NEGOTIABLE AFTER 60 DAYS , I r' '.TO THE :r i ORDER .,N„„C ,D F?;N� R r QUALITY, SECTION sL bt^ E 41612�•MAIL SERVICE CENTER I ,iV ; , RALEIGH1 =NC;J- 27699--1612 - j. . f V -� -S• Y i .f i 1' ' f ' r 1 y ` S - ty'� T I S •yj. r'-,p,'il® If , I ii ..... is s 71„ �}•,�• AUTHORIZED SIGNATURE c •r.i WACHOVIA i� r i13600£R CONTAINS MICROPFIRMNO Print this form to PDF , Rehm PDF of this form to DLR CO by email. cc DLR RO and DWQ SPU MINING ARMIT APPLICATIO#REVIEW FORM for the DIVISION OF WATER QUALITY E FILLEU UUT 6Y Project Name: North Bumcombe Quarry DLR Permit M 11-07 County: Buncombe Address: 4connerO-hedrickind. com YES NO Date Commencine Is this mine a new mine? r 1979 Have land disturbing activities started? Date? r 1979 Latitude:35.6906 Longitude:-82.6131 Please return comments to (at DLR CO): Judy Wehner Comments due by: 1013111 SECTION BELOW TO BE FILLED OUT BY DWQ: Is the RO concerned that the operation, as proposed, would violate standards of water quality? Comments: Watershed/Stream Name & Classification: DWQ Compliance Status of Mine: YES NO NPDES permit required? NPDES permit existing? r (Permit # ) r` If an NPDES permit is not required, is DWQ still concerned about wetland degradation r r - by dewatering? Should permittee contact DWQ RO immediately? (e.g. to schedule a site visit if r RO Contact Name: L.__ _� __r.. L-eg r:.. _:__ IIIIIItT 119L, QIICQUy 1JC�U11 {11��111a V1 17 ^__�__. ram__ Co11tact Reason.- dewatering without DWQ permit) 401 Wetland Cert. required? 401 Wetland Cert. existing? f— Permit # r Does DWQ RO currently have enough information to determine if a 401 certification is required? - Rev September 2010 Print this form to PDF Return PDF of this form to DLR CO by email. cc DLR RO and DWQ SPU YES NO Are wetlands disturbed. at this site? Does DWQ RO suspect or know of nearby wetlands to the site? (- Is a wetland delineation required prior to 17 -1 By:� _iJD or, ,Consultant DWQ issuing the permit? r. Onsite? Or IT Offsite? -- Stream Determination Needed? f Stream Determination Completed? I� i Does DWQ RO need a statement that no wetlands/streams are disturbed f F_ for this project from applicant? Buffer Determination Needed? Buffer Determination Completed? Recycle system permit existing?* -,,Permit f# New Recycle System permit required?* - Enough information to determine? Non -discharge permit existing?*_ (Permit #! Will wastewaters discharge to HOW waters r i_ , 7Q10 Unknown (permittee determine): with a 7Q10=0? ** Flow: r 0 Has Violation . T_ O&M, Requirements;, Does DWQ reauire DLR to hold the nermit ;--, (e.g. so DWQ can review it further or ' HQW/7Q10 Concerns r Reason: because DWQ requires more information)? '-Other. RO contact: T f, Hold Until: Mine must wait to dewater until an O&M r plan is approved? *The NPDES S W and WW permit NCG020000covers closed -loop recycle systems d. esioned to exclude all stormwater run-off from the system and operate at or below two -feet of freeboard._ These systems maybe permitted by a Non -discharge Recycle System Permit from the Aquifer Protection Section (AP5), OR may instead be permitted under NCG020000 to eliminate an additional permit. Recvcle systems that do not meet those criteria are considered discharging systems, and are subiect to the NCG020000 discharge permit. **To obtain 7Q10 flows, permittees must contact the DWQ Stormwater Permitting Unit. If DWQ does not have a flow estimate fora specific stream, Dermittees will be asked to obtain one. Permittees should contact J. Curtis Weaver at the USGS: 919-571-4043, for more information on obtaining a 7Q10 flow. USGS will not determine a 7Q10 flow for tidally influenced waterbodies. Reviewed by: DWQ RO Surface Water: Regional Office: Date: RO Aquifer Protection Section: Regional Office: Date: SPU DWQ Central Office Reviewer (if applicable): Rev September 2010 Wehner, Judy From: Wehner, Judy Sent: Wednesday, September 07, 2011 5:15 PM To: Price, Don OC: Riddle, Shawna, Wenner, Judy Subject: FW: North Buncombe Quarry modification Checklist Attachments: 11-07 DLR - Water Quality Review Sheet.doc From: Wehner, Judy Sent: Wednesday, September 07, 2011, 5,13 PM To: Edwards, Roger Cc: Riddle, Shawna; Wehner, Judy Subject, North Buncombe Quarry modification Checklist Here's the chel.kllst for norih Buncorl be Quarry modification. informatlon to follow. Judy Wehner Assistant State Mining Specialist 1612 Mail Service Center Raleigh, North Carolina 27699-1612 (919) 733-4574 (919) 715-8801 fax E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. • • HEDRICK INDUSTRIES P.O. Box 425 Swannanoa, NC 28778 828-686-3844 August 25, 2011 Judy Wehner NCDENR, Land Quality Section 1612 Mail Service Center Raleigh, NC 27699-1612 Permit: 11-07 Dear Judy: Hedrick Industries would like to request a modification to permit 11-07. We are proposing to construct a boulder wall to hold fill material. We will be increasing our disturbed acreage by 4.8 acres for a total of 192.49 acres. 1 have included all of the required information. fY' 1 Sincerely, Jason Conner Environmental Director RECE !! ED L. QU)1.LgY SECTION APPLICATION FOR A NRING PERMIT 0 W�b &4ct4 NORTH CAROLINA DEPARTMENT OF ENVIRONMEN AND NATURAL RESOURCES TRECEIVED LAND QUALITY SECTION APPLICATION FOR A MINING PERMIT (PLEASE PRINT OR TYPE) SEP 07 7411 LANE) QVAUTY SEgT1Qh 1. Name of Mine North Buncombe Ouarry County Buncombe River Basin French Broad Latitude (decimal degrees to four places) 35-41-28.72 Longitude (decimal degrees to four places) 82-36-39.30 2. Name of Applicant*. B.V. Hedrick Gravel and Sand Company _ 3. Permanent address for receipt of official mail** P.O._ Box 425, Swannanoa,_NC 28778 Telephone (828) 686-3844 Alternate No. ( 4. Mine Office Address 100 Goldview Road, Asheville, NC 28804 Telephone (828) 645-5560 5. Mine Manager Eric Young We hereby certify that all details contained in this Permit Application are true and correct to the hest of our knowledge. We fully understand that any willful misrepresentation of facts will be cause for permit revocation. , 1JaW Print Name Dadmbn ' Title President * This will be the name that the mining permit will be issued to and the name that must be indicated on the reclamation bond (security) that corresponds to this site. ** The Land Quality Section must be notified of any changes in the permanent address or telephone number. *** Signature of company officer required. G.S. 74-51 provides that the Department shall grant or deny an application for a permit within 60 days ofreceipt of a complete application or, if a public hearing is held, within 30 days following the hearing and the filing of any supplemental information required by the Department. All questions must be addressed and all required maps provided before this application can be considered complete. Attach additional sheets as needed. APPLICATION FOR AXING PERMIT • NOTE: All of the following questions must be thoroughly answered regarding your mining operation for the intended life of the mine. All responses must be clearly conveyed on a corresponding, detailed mine map. A. GENERAL CHARACTERISTICS OF THE MINF. 1. Answer all of the following that apply: ❑ If this is an application for a NEW permit, indicate the total acreage at the site to be covered by the permit (this is the acreage that-t a "new permit" fee will be based upon): Of this acreage, how much is owned and how much is leased? Acres owned: Acres leased: Property owner if leased: r-, LJ If this is an application for RENEWAL of a mining permit, indicate the mining permit number and the total (overall) acreage covered y the existing permit: Mining Permit No.: Total permitted acreage (this is the acreage that the "renewal" fee will be based upon): ® If this is an application for a MODIFICATION to a mining permit, indicate the mining permit number and the total (overall) acreage covered y the existing permit. Mining Permit No.: 11-07 Total permitted acreage: 276.53 Doekhe modification involve acreage within the previously approved permitted boundary? 1 GJ 8l-lu U. 11 yGs, 11MIUALe t11e acreage 10 oe cciverCU by this modification (this is the acreage that f e- "major modification" fee will be based upon): 4.8 Does the modl&cation involve acreage outside the previously approved permitted boundary? Yes ❑ No W. If yes, indicate the additional acreage to be covered by this modification: . (NOTE: you must complete all of Section F. of this application form entitled Notification of Adjoining Landowners). Of this acreage to be added to the permit, will any portion of this acreage be affected (i.e.: disturbed, vrmind cover removed) by the mining nperatinn7 Vec I4i Nn ❑ (lfnns u rr„�ii,,,, ,�;�,,,,*,,,,,rr 1Vl illy lullVµ��Uli Fee of $1 Q0.00 is required, despite t ie "undisturbed" areage to be added). If yes, indicate the acreage to be affected within the acreage to be added to the permit (the total acreage to be added to the permit is the acreage that the "major modification" fee will be based upon): 4.8 ❑ If this is an application for TRANSFER of a mining permit, indicate the mining permit number and the total (overall) acreage covered y Me existing permit. Mining Permit No.: Total permitted acreage: SEE THE FEE SCHEDULE AT THE END OF THIS FORM FOR THE PROPER FEE AMOUNT TO BE PAID FOR THE REQUESTED PERMIT ACTION(S) AND CORRESPONDING ACREAGE NOTED ABOVE 2. Name of all materials mined: Crushed Stone 3. Mining method: ❑Hydraulic Dredge ® Front-end Loader & Truck ElShovel & Truck Dragline & Truck Self -loading Scraper Other (explain): 4. a. Expected maximum depth of mine (feet) 250 Depth is relative to what benchmark? (e.g., natural ground level, mean sea level, road elevation, etc.) 2050 b. Expected average depth of mine (feet) _ _150__ 71 5 Hoc any amafsi at th;so rile been mined in f-he nasst7 Vass V Nn 4` J {► V14V VVV{1 {1111AVM ll NiV 1JiM�{. VV APPLICATION FOR A RING PERMIT If yes, when and by whom was this activity conducted? B.V. Hedrick Gravel and Sand Co. 6. Number of years for which the permit is requested (10 years maximum): 10 D. 1YlLHPS Clearly mark and label the location of your mining operation on six co ies of a 7.5-minute quadrangle and a county highway map. These maps, in addition to six (6) copies of a mine maps and reclamation maps, must be submitted with each permit application. 7.5-minute quadrangles may be obtained from the N.C. Geological Survey: Mailing Address: Physical Address: 1612 Mail Service Center OR 512 North Salisbury Street, 5'" Floor Raleigh, North Carolina 27699-1612 Raleigh, North Carolina 27604 (919)733-2423 www.i!colov_v.enr.state.nc.us/ County 111611Way 111aps 1i1ay he obtained from the N.C. Department of Transportation: North Carolina Department of Transportation — Geographic Information Systems (GIS) Mailing Address: NCDOT GIS Unit 1587 Mail Service Center Raleigh, North Carolina 27699-1587 Physical Address: NCDOT GIS Unit 3401 Carl Sandburg Court Raleigh, North Carolina 27610 (919) 212-6000 www.ncdot.or .,Zit/gisContact/default.html 2. Mine maps must be accurate and appropriately scaled drawings, aerial photographs or enlarged topographic maps of the entire mine site. All aspects of the nine site must be clearly labeled on the maps along with their corresponding (approximate) acreage. As a reminder, mining permits can on1V bee issued far. up tow 1 nn -rears. thus 11 ' d lamiatlO - � 1-- -�--- t those - � ,,...��...... v. ..p w av -Years; thus, qu ■iuilc slip rc%ioiimi�Vu maps llllial V[ll 11CAVie tRUse activities that are intended to be conducted during the life of the mining permit. All maps must be of a scale sufficient (see minimum requirements listed below) to clearly illustrate the following, at a minimum: a. Property lines of the tract or tracts of land on which the proposed mining activity is to be located including easements and rights -of -way. b. Existing or proposed permit boundaries. c. Initial and ultimate limits of clearing and grading. d. Outline and width of all buffer zones (both undisturbed and unexcavated). e. Outline and acreage of all pits/excavations. f. Outline and acreage of all stockpile areas. g. Outline and acreage of all temporary and/or permanent overburden disposal areas. h. Location and acreage of all processing plants�rocessing plants maybe described as to location and dictanr_e from mine if-niffiriently far rpmnu 1 i. Locations and names of all streams, rivers and lakes. j. Outline and acreage of all settling and/or processing wastewater ponds. k. Location and acreage of all planned and existing access roads and on -site haul roads. 1. Location of planned and existing on -site buildings. m. Location and dimensions of all proposed sediment and erosion control measures. n. Location of 100-year floodplain limits and wetland boundaries. o. Names of owners of record, both public and private, of all tracts of land that are adjoining the mining permit boundary; if an adjoining tract is owned or leased by the applicant or is owned by the lessor of the mine tract, names of owners of record of tracts adjoining these tracts, that are within 1,000 feet of the mining permit boundary, must be provided on the mine map. Hedrick Industries North Buncombe Quarry Rock Buttress Proposal ..jr. w....s August 2011 Hank Gaston, E.I. 6941 Quarry Lane Stanley, NC 28164 704.8539664 RECEIVED SEP 07 7011 LMO OVAU 7'Y SFc npN aAgo . _k_ CA%%� 4p-c:57-ST Contents Summary.......................................................................................................................................................3 Slope Stabilization Calculations.....................................................................................................................4 ConstructionSequence.................................................................................................................................8 Sediment Basin Identification: SB (008) ......................................................................................................9 Sediment Basin Identification: SB(009).................................................................................................14 Permanent Division Ditch Design: (008 and 009)............................................................................................. 20 2 Summary Hedrick Industries is proposing the construction of a boulder retaining structure at its North Buncombe Quarry. The quarrying process produces a large amount of excess dirt. Due to the unique requirements of the space available at this site a limited area to put fill dirt is available. We plan to construct the rock dam to provide a place to store fill material on site. The proposed structure is located on property owned by Hedrick Industries North Buncombe Quarry. The total project area will affect 4.6 acres of the property. The rock buttress will be located on the toe of a I 3° slope. The structure has been designed to safeguard against failure (4). ThiQ @tr1Vlctlure will be located d);U-Cent to similar s........ m � ' Tull "201 , aUJuvbll4 w a 3iiililat ski 11�.LU1G perlill tleU 1i1 July UI GVI V. This new structure will not affect any of the design elements in the previously permitted structure. Tl►e intended construction sequence for this project has been laid out in this proposal. The construction sequence is provided to show the order with which the company intends to complete major construction activities. The construction sequence has been designed to get vegetation on disturbed areas as soon as possible as well as other necessary steps to prevent erosion control problems. The area for the construction of this structure required some unique design considerations. The drainage on the site will require the use of two basins to capture all possible run-off. As stated previously the area for construction of this structure is very limited. Due to the fact that the structure is located at the toe of a steep hill and in order to minimize the changes to the natural slope, we are proposing construction of two sediment basins. Design considerations will be discussed in the sediment basin section. 3 C� Slope Stabilization Calculations Project: B. V. Hedrick Industries, North Buncombe Quarry Generated by: Haynes P. Gaston Date: June 7, 2010 To prevent a failure we propose using a boulder retaining structure to oppose the sliding force of the fill slope. As a conservative approach, we shall size the boulder stack using the sliding force of the entire fill wedge. Normally only a portion of the fill would slide while friction forces between the fill and the natural grade would prevent the entire fill from sliding. However, for this design we shall treat the wedge as a singular solid. The ,area for ;-Stallatio n of the fill Chas two swales iri it. Both swaies are analyzed two determine the appropriately sized boulder retention structure to prevent movement. The structure will be built to the more stringent needs of section AA. Section AA Input Data: Unit Weights (p) Fill Soils —110 pounds per cubic foot (pcf) (completely saturated) Stone —140 pcf roe 414clellL of Fr1411V 11 1µf Between fill soil and natural grade —0.2 Between boulders and natural grade —0.6 Unit Thickness (t) —1 ft Natural Slope —16.7° average slope of natural ground over length of fill area Fill Slope — 26.6° Step 1: Area of Fill Wedge (Af) Af = (%)bh = % * (153 ft.) * (45 ft.) Af = 3,500 sf Step 2: Resultant Sliding Force of Fill Wedge (Ff) Ff = Sliding force of wedge — frictional force (ff) Ff = Wf*sin Q - ff Where, Wf = weight of wedge pf * Af-* t 4 110 pcf * 3,500 sf * 1 ft 385,000 ibs,., ff - p * W f * cos t Ff=Wf*sin 6-µ* Wf*cos 9 Ff = (385,000 Ibs * sin 16.7°) - (0.2 * 385,000 Ibs * cos 16.7') Ff = 110,600 Ibs - 73,800 Ibs Ff = 36,800 Ibs Step 3: Weight of Boulder Retention Structure Slide Force of Fill Wedge = Friction Force on Boulders - Slide Force -of Boulders Ff-µ*vv6*cost- a*sine or Ws=Ff+(µ*cos h--sin BJ We = 36,800 lbs + (.6 * cos 16.7° - sin 16.7°) We = 128,000 Ibs Step 4: Sectional Area of Boulder Pile Required AB - We —' pBt �A =128, Ibs + (140 pcf * 1 ft) , �A�B=914sf� Step 5: Design Dimensions of Boulder Pile As = % * (top width + bottom width) * height *Height at design section (h) = 30 ft and top width = 15 ft Yields a bottom width = 75 ft With these dimensions, As=Y2,*(15+75)*30 As = 1350 sf • This yields a Safety Factor of (11350 sf + 914 sf) = 1 ,5 This design is acceptable Section BB Input Data: 5 • Unit Weights (p) Fill Soils —110 pounds per cubic foot (pcf) (completely saturated) Slone — 140 pcf Coefficients of Friction (p) Between fill soil and natural grade — 0.2 Between boulders and natural grade-0.6 Unit Thickness (t) —1 ft Natural Slope —13.1" average slope of natural ground over length of fill area Fill Slope — 26.6" Step 1: Area of Fill Wedge (Af) Af = (Yi)bh = Yx * (302 ft.) * (70 ft.) Af = 10,570 sf Step 2: Resultant Sliding Force of Fill Wedge (Ff) Ff = Sliding force of wedge — frictional force (ff) Ff = Wf*sin A - ff Where, Wf = weight of wedge pf*Af-*t 110 pcf * 10,570 sf * 1 ft 1,162,700 Ibs ff = µ * Wf * Cos() Ff=Wf*sin A—µ*Wf*cosA Ff = (1,162,700 Ibs * sin 13.1") — (0.2 * 1,162,700 Ibs * cos 13.1°) Ff = 263,500 lbs — 226,500 Ibs Ff = 37,000 Ibs Step 3: Weight of Boulder Retention Structure Slide Force of Fill Wedge = Friction Force on Boulders — Slide Force of Boulders Ff=p*WB*cos 6-WB *sin 6 or WB=Ff-(µ*cos 6—sin A) Wa = 37,000 Ibs - (.6 * cos 13.1° - sin 13.1°) Wa = 103,500 Ibs Step 4: Sectional Area of Boulder Pile Required M. As = We _ pet AB = 103,500 Ibs _ (140 pcf * 1 ft) Ae = 740 sf Step 5: Design Dimensions of Boulder Pile AB = %: * (top width + bottom width) * height *Height at design section (h) = 27 ft and top width = 15 ft Yields a bottom width = 69 ft With these dimensions, As=%:*(15+69)*27 AB = 1134 sf 0 This yields a Safety Factor of (1134 sf + 740 sf) = 1.5 o Although this design is acceptable for the swale at section BB, the more stringent design for the swale at section AA will be used for construction. C ns ction Sequence • Establish property boundaries, buffers, and all offsets before beginning any clearing or construction of any structure. • TnctAll tilt fennina ne A-vicmnh-d nn AnidAl v A17-11 "C •••• •••b••»••••• ..+v wauva uaa Amur. • Timber and grub areas for construction of access road and sediment basins. • Install riser/barrel sediment basin with skimmer to the specified dimensions per design calculations. Refer to attached drawings from the NC Erosion and Sediment Control Planning and Design Manual. Refer to manufactures specifications for the installation of skimmer. • After completion of sediment basins complete timbering and grubbing area to virgin soil in project area. • Construct key for the boulder wall. Excavate a minimum of 10 feet in depth and a minimum of 30 feet in width. • Before placing any fill material behind boulder wall the boulder wall must be at a minimum of 10 feet in height and constructed as specified per design calculations and drawings. • Fill material will be placed in 2 foot layers and tracked with heavy rollers, or crawler equipment for compaction. • Fill material shall always be 2 foot below the boulder wall. When fill material reaches the 2 foot mark the boulder wall shall be raised to enable more fill material until it reaches its maximum height of 30 feet. • When the boulder wall reaches its maximum height the fill material will then be brought up in lifts as shown on the design sheets maintaining a 2 to 1 slope until the elevation of 2015 is reached. • Once placing of fill material is complete the diversion ditches shall be constructed according to design. • 4 inches of topsoil shall then be placed over fill area and seeded according to the submitted seeding schedule. • Sediment Basin Identification: SB 008 Run-off Calculation (use Rational Method and 25 yr. Frequency) Q = C x I x A Where, Q = Rate of Run-off, cfs C = Run-off Coefficient, no units i = Rainfall intensity, in/hr (assume t,= 5mins) A = Disturbed Drainage Basin Area, ac For this location, For this site will use a C value of 0.45 C = 0.45 1 = 8.09 in/hr A = 2.0 ac. Therefore, Q25 = 7.28 cfs Minimum Sediment Basin Criteria Minimum Sediment Basin Volume (1,800 cf per acre): Vmin = 3,600 cf Design basin volumes shall be at least 2 x Vmi„ Sediment shall be removed when approximately half of the basin's volume is filled. Therefore, minimum basin volumes shall always be met. Minimiim Sarlimpnt Rn6n Ciirfara Area• The minimum surface area requirements for the sediment basin shall be determined by requiring the ratio of basin surface area, Amin to peak inflow rate, Q25to equal 0.01 ac per cfs, or, Amin / Q25= 0.01 ac/cfs • 0 Amin = 3,172 sf Design Area of Sediment Basin: Requiring the length to width ratio of the basins to equal 2 allows for the formulation of the following equation: Amin = L x W = 2*W x W = 2*W2; or, W = (Amin / 2)112 W = 40 L = 80 ft Design Depth of Sediment Basin: The minimum depth of the sediment basin can be determined by dividing the minimum volume requirement by the minimum area requirement: dmin = Vmin / Amin dmin = 1.14 ft The design depth shall be equal to two times the minimum required depth to allow for cleanout at half of the basin volume, while always maintaining Vmin• d=5ft Sediment Basin Design Calculations Principal Spillway Design The minimum barrel capacity shall be determined by the following relationship: 0.2 cfs per acre of disturbance. Qp, min = 0.4 Cfs The principal spillway capacity must be evaluated in three ways: a. Riser capacity acting as a weir U. Riser capacity as an orifice C. Barrel capacity as an orifice a. Riser as a weir: Q riser as weir — Cw *L*His its] For Basin #1: L = 2*1)*(Riser radius) H=1' Diameter of riser = 18" Diameter of barrel = 12" Cw = 3.33 Riser and barrel diameters are found by trial and error in the spreadsheet. Riser diameter should be at least 1.5 times the barrel diameter to prevent vortex formation. Ct riser asweir = (3.33) * (2*n*(1.5'/2) * (1'),= 15.7 cfs b. Riser as an orifice Q riser as an orifice = Cd * A * (2*9*h)0.5 For Basin #1: Cd = 0.6 (Ref Malcom) A = 11* Riser diameter z 4 Riser diameter = 1.5' g = 32.2 ft/52 Q riser as an orifice = 0•6 * II * IS * (2*32.2 ft/s2*1')0'S = 8.5 cfs 4 C. Barrel as an orifice Q barrel as orifice = Cd * A * (2 *g* h )0 5 For Basin #1: C, = 0.6 (Ref Malcom) A = Il*(Barrel diameter)Z 4 Barrel diameter = 1' g = 32.2 ft/sZ h=4' 11 • 0 ubarrel as orifice = 0•6 * FIN112* (2*32.2 ft/s2*4')0" = 7.6 cfs 4 Capacity of riser/barrel configuration is the minimum flow of the three cases considered. Therefore, Qm. = 7.6 cfs, which is greater than the 7.3 cfs required. Barrel =12 In CMP Riser (1.5 x Barrel) =18 In CMP Emergency Spillway — The emergency spillway is designed to pass the 25 year storm peak flow with a 1' maximum rise in water surface above the invert of the emergency spillway. (Although the primary spillway will pass the entire 25 year storm, the emergency spillway is provided to pass the 25 year storm in the event that the primary spillway is clogged.) The required capacity for the emergency spillway is determined by the following equation: Qe=Cw*L*H1.5 C=Weir Coefficient, use 3.0 for fabric lined spillways L=Weir Length H=Depth of flow. Limit maximum depth of flow to 1.0 foot. The side slopes of the dam shall be sloped at 2.5 to 1 with a minimum top width of 10 ft. Emergency Spillway Weir Length = 7.28 cfs = 3.0 *L*.5i.s L= 6.9 feet Use a length of 7 feet. Anti -floatation Device Design a concrete anchor to prevent floatation of the submerged riser. Amount of water displaced by the riser: VR = 5.0 cf Buoyant force of water displaced: FB = 312 pcf The weight of the concrete anchor shall be 1.1 times the buoyant force of the water. The dimensions of the anchor are: Skimmer Orifice Diameter: 12 Length: 24In Width: 24 In Thickness: 7 In Weight: 350 Ibs Tha Clrlr. mer orifice di-.m-* r -- s deter millned using` Figure 6.60. The orifice shall be a 1.75-inch diameter with a 1-3 day dewatering time. Sediment Basin Outlet Protection Outlet protection is designed for the 25 year storm using NYDOT method. Basin: S13008 Barrel Diameter = 12" Qp out of barrel during 25 year storm = 7.3 cfs from routing Calculate max velocity out of barrel during 25 year peak flow Max velocity = Q = 7.3 cfs *4 = 9.3 fps A Ti: (1')' Use figure 8.06.03 from NYDOT method For diameter of 12" and velocity of 9.3 fps, Zone 2 Length = 11' Width at end of apron = Diameter + .4*Length = 1' + .4*11' = 5.4' vvidtii at front of apron = 3 * Dlarneter = 3 * 1' = 3' Use rip rap depth of 9" Use outlet apron 11' L x 3' Wfro,e x 6' W, .r x 9" D 13 i Sediment Basin Identification: SB 009 Run-off Calculation (use Rational Method and 25 yr. Frequency) Q = C x I x A Where, Q = Rate of Run-off, cfs C = Run-off Coefficient, no units I = Rainfall intensity, in/hr (assume tc= 5mins) A = Disturbed Drainage Basin Area, ac For this location, For this site will use a C value of 0.45 C = 0.45 1 = 8.09 in/hr A=2.6ac Therefore, Q25 = 9.47 cfs Minimum Sediment Basin Criteria Minimum Sediment Basin Volume (1,800 cf per acre): Design basin volumes shall be at least 2 x Vm,n Sediment shall be removed when approximately half of the basin's volume is filled. Therefore, minimum basin volumes shall always be met. Vmin = 4,680 cf Minimum Sediment Basin Surface Area: The minimum surface area requirements for the sediment basin shall be determined by requiring the ratio of basin surface area, Am,, to peak inflow rate, Q25to equal 0.01 ac per cfs, or, Amin / Q25= 0.01 ac/cfs Amin = 4,123 sf Design Area of Sediment Basin: Requiring the length to width ratio of the basins to equal 2 allows for the formulation of the following equation: Am,,, = L x W = 2*W x W = 2*W2; or; W = (Am,n / 2)112 W = 46 ft 14 L= 92ft • Design Depth of Sediment Basin: The minimum depth of the sediment basin can be determined by dividing the minimum volume requirement by the minimum area requirement: drain = Umin I Amin dmin = 1.14 ft The design depth shall be equal to two times the minimum required depth to allow for cleanout at half of the basin volume, while always maintaining Vmin- d=5ft Sediment Basin Design Calculations Principal Spillway Design: The minimum barrel tanarity shall be determinarrl by the following relelio—kir.. 0.2 cfs per acre of disturbance. Qg, min = 0.5 cfs The principal spillway capacity must be evaluated in three ways: a. Riser capacity acting as a weir b. Riser capacity as an orifice C. Barrel capacity as an orifice a. Riser as a weir: Q riser as weir = Gw * * L H 1.5 For Basin #1: L = 2*n*(Riser radius) H=1' Diameter of riser = 27" Diameter of barrel = 18" r -z33 Riser and barrel diameters are found by trial and error in the spreadsheet. Riser diameter should be at least 1.5 times the barrel diameter to prevent vortex formation. Q riser as weir = (3.33) * (2*n*(2.2572) * (1')2 = 53.0 cfs b. Riser as an orifice 15 n * A 4,*-*. .%0-5 K riser as an orifice = C-d n 4 z ' la - 111 For Basin #1: Cd = 0.6 (Ref Malcom) A = II*(Riser diameter)2 4 Riser diameter = 1.5' g = 32.2 ft/s2 H=V Q riser as an orifice = 0.6 * I7 * 2.25'2 * (2*32.2 ft/s2*1')0.5 = 19.1 cfs 4 C. Barrel as an orifice Q barrel as orifice = Cd * A * (2*g*h) o.s For Basin #1: Cd = 0.6 (Ref Malcom) A = fl*(Barrel diameterl` 4 Barrel diameter = 1.5' g = 32.2 ft/s2 h=4' Q barrel as orifice = 0•6 * 0*(1.512* (2*32.2 ft/s2*4')0'5 = 14.7 cfs 4 Capacity of riser/barrel configuration is the minimum flow of the three cases considered. a herefure, vtrnax = 14.7 cfs, which is greater than the y.5 Us required. Barrel = 19 in CMP 16 Riser (1.5 x Barrel) = 27 in CMP Emergency Spillway — The emergency spillway is designed to pass the 25 year storm peak flow with a 1' maximum rise in water surface above the invert of the emergency spillway. (Although the primary spillway will Pass the entire 25 year storm, the emergency spillway is provided to pass the 25 year storm in the event that the primary spillway is clogged.) The required capacity for the emergency spillway is determined by the following equation: 4e=C,,*L*H"' C=Weir Coefficient, use 3.0 for fabric lined spillways L=Weir Length H=Depth of flow. Limit maximum depth of flow to 1.0 foot. The side slopes of the dam shall be sloped at 2.5 to 1 with a minimum top width of 10 ft. Emergency Spillway Weir Length = 9.47 cfs = 3.0 *L*.51.s L= 8.9 feet Use a length of 9 feet. Anti -floatation Device Design a concrete anchor to prevent floatation of the submerged riser. Amount of water displaced by the riser: VR = 8.0 cf Buoyant force of water displaced: Fe = 499 pcf The weight of the concrete anchor shall be 1.1 times the buoyant force of the water. The dimensions of the anchor are: Length: 30 in Width: 30 In Thickness: 8 In Weight: 625 Ibs 17 Skimmer Orifice Diameter: The skimmer orifice diameter was riatarminaef mrcin"' C1e� �.e it C. k rke oohs.. —11 r.- 7 r I -_L ..p • .p..•.. . ,.. nc ..� nN 'anon HC a 1.7-IFILF1 diameter with a 1-3 day dewatering time. Sediment Basin Outlet Protection Outlet protection is designed for the 25 year storm using NYDOT method. Basin: SB009 Barrel Diameter = 18" Qp out of barrel during 25 year storm = 9.5 cfs from routing Calculate max velocity out of barrel during 25 year peak flow Max velocity = g = 9.5 cfs *4 = 5.4 fps A rt (1')2 Use figure 8.06.03 from NYDOT method For diameter of 18" and velocity of 5.4 fps, Zone 2 Length = 12' Width at end of apron = Diameter + .4*Length = 1.5' + .4*12' = 4.5' Width at front of apron = 3 * Diameter = 3 * 1.5' = 4.5' Use rip rap depth of 9" Use outlet apron 12" L x 4.S' Wtrnne x 5' Wrear x g" D Sediment Basin Design Changes To minimize the amount of fill that has to be brought in for sediment basin construction we are proposing modifying the standard sediment basin design. The area we plan to construct the basins in will not have the required length of 80' and 92'. In order to address this issue we are proposing splitting the basins into a "y" like shape (Fig 1). 18 • • --; ()8 �40,� 40' 4 2°' 20 °' -,- 13 () () 9 52' 2j} r^ } y Fig. 1— SB008 and 513009 This design will allow the basin to retain the same design properties in terms of surface area and volume, while reducing the required distance of the basin. Maintaining the appropriate design distance will ensure that sediment settles out of the water and is not released from the site. 19 PROJECT: DATE: LOCATION; DESIGNED BY: Ditch: 008 V-DITCH DESIGN 1. LOCATION: 2. DRAINAGE AREA (ACRES) C VALUE INTENSITY (IN/HR_) Q25 = CIA = DITCH SLOPE _ SLOPE RATIO, Z = MANNINGS COEFF., N = North Buncombe Quarry ov-'ftug- I 1 Buncombe Co., NC Hank Gaston Permanent Ditch 2.6 ACRES 0.45 Undeveloped areas 8.09 IN/HR., 25 YR STM, Tc=5 MIN 9.5 C.F.S. 0.050 FTJFT. 3 0.078 For Rock Riplap 3. SOLVE FOR DEPTH OF FLOW USING VARIATON OF MANNING'S EQUATION FOR 3:1 SIDE SLOPE. d = ((N x Q)/(S^0.5 x 2.71))^(3/8) = 1.08 FEET We will use 2 ft for d 4. CROSS SECTIONAL FLOW AREA A=3d^2 = 5. VELOCITY V = Q/A DISCUSSION: Use a ripiap-lined ditch. 12.00 SQUARE FEET 0.79 FEET PER SECOND 5.0 FT./SEC. ALLOWABLE, • PROJECT: DATE: LOCATION: DESIGNED BY: CHECKED BY: Ditch: 008 V-DITCH DESIGN - TEMPORARY LINER 1. LOCATION: 2. DRAINAGE AREA (ACRES) C VALUE INTENSITY (INIHR.) Q2=CIA= DITCH SLOPE _ SLOPE RATIO, Z = MANNINGS COEFF., N = North Buncombe Quarry 30-Aug-1 I Buncombe Co., NC Hank Gaston Temporary Liner 0 0 2.6 ACRES 0.45 Undeveloped Areas 5.21 IN/HR, 2 YR STM, TC=5 MIN 6.1 C.F.S. 0.050 FT./FT. 0 3 0.025 FOR BARE EARTH 3. SOLVE FOR DEPTH OF FLOW USING VARIATON OF MANNING'S EQUATION FOR 2.5:1 SIDE SLOPE. d = ((N x Q)/(S^0.5 x 2.71))^(3/8) = 0.60 FEET 1.5 Use 1.5 ford 4. CROSS SECTIONAL FLOW AREA A=3dA2 = 5. VELOCITY V = Q/A DISCUSSION: 6.75 SQUARE FEET 0.9 FEET PER SECOND A not use u temporary ditch iinei; siYicc vciucity uoes not exceeds 2.0 fps. 0 0 0 PROJECT: DATE: LOCATION: DESIGNED BY: Ditch: 009 V-DITCH DESIGN 1. LOCATION: 2. DRAINAGE AREA (ACRES) C VALUE INTENSITY (IN/HR.) Q10=CIA= DITCH SLOPE _ SLOPE RATIO, Z MANNINGS COEFF., N = North Buncombe Quarry 30-Aug-11 Buncombe Co., NC Hank Gaston Permanent Ditch 2 ACRES 0.35 Unimproved Areas 8.09 IN/HR., 25 YR STM, Tc=5 MIN 5.7 C.F.S. 0.050 FTJFT. 3 0.03 FOR GRASS LINING 3. SOLVE FOR DEPTH OF FLOW USING VARIATON OF MANNING'S EQUATION FOR 3:1 SIDE SLOPE. d = ((N x Q)/(S^0.5 x 2.71))^(3/8) = 0.62 FEET We will use 1.5 ft for d 4. CROSS SECTIONAL FLOW AREA A=3d^2 = 5. VELOCITY V = Q/A DISCUSSION: Use a iiNiap-wecu uiwci. 6.75 SQUARE FEET 0.84 FEET PER SECOND 5.0 FTJSEC. ALLOWABLE, SEE TABLE 8.05a, NCECM PROJECT: North Buncombe Quarry DATE. 3O-Aug-1 1 LOCATION: Buncombe Co., NC DESIGNED BY: Hank Gaston CHECKED BY: Ditch: 009 Temporary Liner V-DITCH DESIGN - TEMPORARY LINER 1. LOCATION: 2. DRAINAGE AREA (ACRES) C VALUE INTENSITY (IN/HR.) Q2=CIA = DITCH SLOPE _ SLOPE RATIO, Z = MANNINGS COEFF., N = 0 0 2 ACRES 0.35 Undeveloped Areas 5.21 IN/HR, 2 YR STM, TC=5 MIN 3.6 C.F.S. 0.050 FT./FT. 0 3 0.025 FOR BARE EARTH 3. SOLVE FOR DEPTH OF FLOW USING VARIATON OF MANNING'S EQUATION FOR 2.5:1 SIDE SLOPE. d = ((N x Q)/(S^0.5 x 2.71))^(3/8) = 0.49 FEET 1.5 use 1.5 ford 4. CROSS SECTIONAL FLOW AREA A=3d^2 = 5. VELOCITY V=Q/A DISCUSSION: 6.75 SQUARE FEET 0.54 FEET PER SECOND do not use a temporary ditch liner, since velocity does not exceeds 2.0 fps. 0 ALT X_ VA NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources Land 'Wuaiiry Section James D. Simons, PG, PE Director and State Geologist Beverly Eaves Perdue, Governor October 14, 2010 Dee Freeman, Secretary Mr. Jason Conner B. V. Hedrick Gravel and Sand Company DBA: Hedrick Industries 15 Yorkshire St. Suite302 Asheville, North Carolina 28803 RE: Permit No. 11-07 worth Buncombe Quarry Buncombe County French Broad River Basin Dear Mr. Conner: Your recent request to have the above referenced mining permit modified has been approved. The modification is to increase the affected acreage to 187.69 acres as indicated on the Proposed Boulder Wall Design Map received by the Land Quality Section on . September 15,.2010. The modification includes the construction of a boulder wall for the purpose of containing fill material from the stripping process and includes the construction and maintenance of all associated erosion and sediment control measures. A copy of the modified permit is enclosed. The conditions in the modified permit were based primarily upon the initial application.. Modifications werd made as indicated by the modification request and as required to'insure compliance with The Mining Act of 1971. The expiration date, mine name and permit number shall remain the same as before the modification. I would like to draw your particular attention to the following conditions where minor additions or changes were made: Operating Condition No. 4.E. and 6.C. The issuance of a mining permit and/or any modification to it does not supersede local zoning regulations. The responsibility of compliance with any applicable zoning regulations lies with you. As a reminder, your permitted acreage at this site is 276.53 acres and the amount of land you are approved to disturb is 187.69 acres. 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 • Telephone 919-733-4574 I FAX: 919-733-2876 512 {North Salisbury Street, Raleigh, North Carolina, 27604 - Internet:http:l/www.dlr,enr.state.nc.us/pagesllandqualitysedon.html An Equal Opportunity I Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper Mr. Conner Page Two Please review the modified permit and contact Ms. Ashley Rodgers, Assistant Mining Specialist, at (919) 733-4574 should you have any questions concerning this matter. REavis, PE, CPM Chief Engineer Land Quality Section TEDIar Enclosures cc: Ms. Janet Boyer, PE Ms. Shannon Deaton - WRC, wlenclosures Mr. Bradley Bennett - DWQ, w/enclosure Mr. William Gerringer-Mine and Quarry Bureau, w/o enclosure File DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF LAND RESOURCES LAND QUALITY SECTION PERMIT for the operation of a mining activity In accordance with the provisions of G.S. 74-46 through 68, "The Mining Act of 1971," Mining Permit Rule 15A NCAC 5 B, and other applicable laws, rules and regulations Permission is hereby granted to: B. V. Hedrick Gravel and Sand Company DBA Hedrick Industries North Buncombe Quarry Buncombe County - Permit No. 11-07 for the operation of a Crushed Stone Quarry which shall provide that the usefulness, productivity and scenic values of all lands and waters affected by this mining operation will receive the greatest practical AmgrPP of nrntartinn and restoration. MINING PERMIT EXPIRATION DATE: September 29, 2019 Page 2 In accordance with the application for this mining permit, which is hereby approved by the Department of Environment and Natural Resources hereinafter referred to as the Department, and in conformity with the approved Reclamation Plan attached to and incorporated as part of this permit, provisions must be made for the protection of the surrounding environment and for reclamation of the land and water affected by the permitted mining operation. This permit is expressly conditioned upon compliance with all the requirements of the approved Reclamation Plan. However,. completed performance of the approved Reclamation Plan is a separable obligation, secured by the bond or other security on file with the Department, and may survive the expiration, revocation or suspension of this permit. This permit is not transferable by the permittee with the following exception: If another operator succeeds to the interest of the permittee in the permitted mining operation, by virtue of a sale, lease, assignment or otherwise, the Department may release the permittee from the duties imposed upon him by the conditions of his permit and by the Mining Act with reference to the permitted operation, and transfer the permit to the successor operator, provided that both operators have complied with the requirements of the Mining Act and that the successor operator agrees to assume the duties of the permittee with reference to reclamation of the affected land and posts a suitable bond or other security. In the event that the Department determines that the permittee or permittee's successor is not complying with the Reclamation Plan or other terms and conditions of this permit, or is failing to achieve the purposes and requirements of the Mining Act, the Department may give the operator written notice of its intent to modify, revoke or suspend the permit, or its intent to modify the Reclamation Plan as incorporated in the permit. The operator shall have right to a hearing at a designated time and place on any proposed modification, revocation or suspension by the Department. Alternatively and in addition to the above, the Department may institute other enforcement procedures authorized by law. Definitions Wherever used or referred to in this permit, unless the context clearly indicates otherwise, terms shall have the same meaning as supplied by the Mining Act, N.C.G.S. 74-49. Modifications November 10, 1999: This permit has been modified to increase the permitted acreage to 276.53 acres and increase the affected acreage to 117.39 acres as indicated on the mine map last revised October 4, 1999. This modification also includes the overburden fill and future stockpile area (including the Slope Stabilization and Fill Area Plan dated September 1999), additional berms and the associated sediment and erosion control plans dated August 10, 1999 and September 27, 1999. December 7, 2001: This permit has been modified to allow the construction of the overburden fill area, -the boulder fill slope retaining structure, and the associated erosion and sedimentation control measures indicated on the mine map last revised November 15, 2001 and described in the Erosion Control Plan Modifications dated November 15, 2001. Page 3 February 27, 2002: This permit has been modified to increase the affected acreage to 149.59 acres. The modification includes the expansion of the pit to the west, including its associated erosion and sediment control measures, as indicated on the May 2001 (Proposed Pit Expansion) Maps dated January 2002 and in the supplemental information received by the Land Quality Section on January 23, 2002. In addition, 7.7 acres have been included in the affected acreage for the previously approved modification that added an overburden fill area. January 15, 2004: This permit has been modified to increase the affected acreage to 180.59 acres as indicated on the Berm Modification Map last revised November 4, 2003. The modification includes the addition of a berm and expansion of the pit along the southwestern permit boundary along with the construction and maintenance of all associated erosion and sediment control measures. March 19 2009: This permit has been modified to increase the affected acreage to 184.59 acres as indicated on the Boulder Wall Map last revised January 2009 . The modification includes the construction of a boulder wall for the purpose of containing fill material from the stripping process and includes the construction and maintenance of all associated erosion and sediment control measures. October 14 2010- This permit has heen mndifiPH to increase the affected acreage tr% 1R7 6g acres as indicated on the Proposed Boulder Wall Design Map received by the Land Quality Section on September 15, 2010. The modification includes the construction of a boulder wall ,for the purpose of containing fill material from the stripping process and includes the construction and maintenance of all associated erosion and sediment control measures. Expiration Date This permit shall be effective from the date of its issuance until September 29, 2019. Conditions This Permit shall be subject to the provisions of the Mining Act, N.C.G.S. 74-46, et. seq., and to the following conditions and limitations: OPERATING CONDITIONS: 1. Wastewater and Quarry Dewatering A. Any wastewater processing or mine dewatering shall be in accordance with the permitting requirements and rules promulgated by the N.C. Environmental Management Commission. Page 4 B. Any storm water runoff from the affected areas at the site shall be in accordance with any applicable permit requirements and regulations promulgated by the Environmental Protection Agency and enforced by the N.C. Environmental Management Commission. It shall be the permittee's responsibility to rnntact the Water Quality Section, Division of Water Quality, to secure any necessary storm water permits or other approval documents. 2. Air Quality and Dust Control A. Any mining related process producing air contaminant emissions including fugitive dust shall be subject to the requirements and rules promulgated by the N,i', FnvirnnmAntRl MnngnAmPnt Commission and enforced by the Dhlis;- of .....��1v11 vinvlvvaa Nr Ll1, VIV 1171L/11 V1 Air Quality. B. During processing operation, water trucks or other means that may be necessary shall be utilized to prevent dust from leaving the permitted area. Buffer Zones A An/ rnlnlnrf 7n{iilif�fenfinA f 44. 04-4A F 44.1 1.L' .,!11lr 111111111y GVLJVI G%111110 VVCXLI.10 01 LIIJLCILV, waters of UleVJor wetlands shall be in accordance with the requirements and regulations promulgated and enforced by the N. C. Environmental Management Commission. B. Sufficient buffer (minimum 50 foot undisturbed) shall be maintained between any affected land and any adjoining waterway or wetland to prevent sedimentation of that waterway or wetland from erosion of the affected land and to preserve the integrity of the natural watercourse or wetland. C. All buffer zones shown on the Site Plan last revised March 19, 2009 shall be maintained to protect adjoining property. These buffer zones, with the exception of the installation of required sediment control measures,and approved earthen berms, shall remain undisturbed. D. The minimum 50 foot undisturbed buffer zone shown on the Site Plan last revised March 1.9, 2009 shall be marked in the field prior to initiating any land - disturbing activity. The 50 foot undisturbed buffer zone shall be maintained to protect Reems Creek. 4. Erosion and Sediment Control A. Adequate mechanical barriers including, but not limited to diversions, earthen dikes, silt check dams, silt retarding structures, rip rap pits, or ditches shall be provided in the initial stages of any land disturbance and maintained to prevent sediment from discharging onto adjacent surface areas or into any lake, wetland or natural watercourse in proximity to the affected land. Page 5 B. All mining activities associated with the 24.5 acre pit expansion, including the installation and maintenance of the associated erosion and sediment control devices, shall be conducted as indicated on the May 2001 (Proposed Pit Expansion) Maps dated January 2002 and the supplemental information received by the Land Quality Section on January 23, 2002, with the following stipulation: that all channels receiving discharge from the approved sediment basins shall be constructed with stone linings as shown on the Permanent Drainage Ditch With Rip -Rap Lining detail on the Miscellaneous Details Sheet dated January 2002, or the discharge from the approved sediment basins shall be piped to the bottom of the fill areas to prevent erosion and sedimentation. C. All mining activities associated with the southwestern berm addition and pit expansion, including the installation and maintenance of all erosion and sedimentation control measures, shall be conducted as indicated on the Berm Modification Map and Detail Sheet last revised November 4, 2003 and the supplemental information received by the Land Quality Section on November 18, 2003, D. All mining activities, including the installation and maintenance of all associated Erosion and sedimentation control measures, shall be conducted as indicated on the Site Plan last revised March 19, 2009 and supplemental information received by the Land Quality Section on August 27, 2009. E. All mining activities associated with the 2010 modification for the construction of a boulder wall for the purpose of containing fill material from the stripping process shall be conducted as indicated on the Proposed Boulder Wall Design Map received by the Land Quality Section on September 15, 2010 and the supplemental information received by the Land Quality Section on July 26, 2010 and September 15, 2010. F. An erosion and sediment control plan(s) shall be submitted to the Department for approval prior to any land disturbing activities not indicated on the revised erosion control plan or mine maps submitted with the approved application for a mining permit and any approved revisions to it. Such areas include, but are not limited to, expansion outside of the approved pit area, creek crossings, or expansion of overburden or waste disposal areas. 5. Groundwater Protection Groundwater monitoring wells shall be installed and monitored as deemed appropriate by the Department. Page 6 6. Graded Slopes and Fills A. The angle for graded slopes and fills shall be no greater than the angle which can be retained by veaetative cover or other adequate ernsinn rnntrnt meaglire structure, or device. In any event, exposed slopes or any excavated channels, the erosion of which may cause off -site damage because of siltation, shall be planted or otherwise provided with groundcover, devices or structures sufficient to restrain such erosion- B. Overburden cut slopes along the perimeter of the quarry opening shall be graded to a minimum 2 horizontal to 1 vertical or flatter and shall be stabilized within 60 days of completion. Furthermore, a minimum ten (10) foot wide horizontal safety bench shall be provided at the top of the rock and at the toe of any overburden slope C. All mining activities associated with the 2010 modification for the construction of a boulder wall for the purpose of containing fill material from the stripping process shall be conducted as indicated on the Proposed Boulder Wall Design Map received by the Land Quality Section on September 15, 2010 and the supplemental information received by the Land Quality Section on July 26, 2010 and September 15, 2010. 7. Surface Drainage The affected land shall be graded so as to prevent collection of pools of water that are, or likely to become, noxious or foul. Necessary structures such as drainage ditches or conduits shall be constructed or installed when required to prevent such conditions. 8. Blasting The operator shall monitor each blast with a seismograph located at a distance no farther than the closest off site -regularly occupied structure not owned or leased by the operator. A seismographic record including peak particle velocity, air overpressure, and vibration frequency levels shall be kept for each blast (except as provided under Sections B. and D. of this permit). The following blasting conditions shall be observed by the mine operator to prevent hazard to persons and adjacent property from surface blasting: A. Ground Vibration With Monitoring: In all blasting operations, the maximum peak particle velocity of any component of ground motion shall not exceed Figure 1 (below) at the immediate location of any regularly occupied building outside of the permitted area such as a dwelling house, church, school, or public, commercial or institutional building. Page 7 IW.- 10.0 2.0 .3 1.0 0.9 0.7 0.6 0.5 0.4 J_J 0.r 4 to va .I0 1 130 9Fast 'Abration Frequency, Hz L' jC:rla %lir]r .. 1, B. Ground Vibration Without Monitoring: In the event of seismograph malfunction or other condition which prevents monitoring, blasting shall be conducted in accordance with the following formulas: W = (DIDs)2 Ds = D W112 V = 160(Ds)-1.6 W - Maximum charge weight of explosives per delay period of 8.0 milli iseconds or more (pounds). D = Distance from the blast site to the nearest inhabited building not owned or leased by the mine operator (feet). Ds = Scaled distance factor. V = Peak Particle Velocity (inches per second). The peak particle velocity of any component shall not exceed 1.0 inch per second, for the purposes of this Section. Page 8 0 Air blast With Monitoring: Air blast overpressure resulting from surface blasting shall not exceed 129 decibels linear (dBL) as measured at the immediate location of any regularly occupied building not owned or leased by the operator outside of the permitted area such as a dwelling house, church, school, or public, commercial or institutional building, unless an alternate level based on the sensitivity of the seismograph microphone as specified below is being used: Lower Frequency Limit of Max Level, Measuring System, in Hz in dBL 0.1 Hz or lower -flat response 134 peak 2.0 Hz or lower -flat response 133 peals 6.0 Hz or lower -flat response 129 peak Air blast Without Monitoring: In the event of seismograph malfunction or other condition which prevents monitoring, blasting shall be conducted in accordance with the following formulas: U = 82 (DNV0.33)-1.2 To convert U (psi) to P (dBL): P = 20 x log (U12.9x10-9) Confined Air blast/Overpressure (dBL) for quarry situation: A=P-35 U = Unconfined air overpressure (pounds per square inch). W = Maximum. charge weight of explosives per delay period of 8.0 milliseconds or more (pounds). D = Distance from the blast site to the nearest inhabited building not owned or leased by the mine operator (feet). P = Unconfined air overpressure (decibels). A = Air blast or air overpressure for typical quarry situations (decibels). The air blast/overpressure shall not exceed 129 decibels, for the purposes of this Section. Page 9 E. Record Keeping: The operator shall maintain records on each individual blast describing: the total number of holes; pattern of holes and delay of intervals; depth and size of holes; type and total pounds of explosives; maximum pounds per delay interval; amount of stemming and burden for each hole; blast location; distance from blast to closest offsite regularly occupied structure; and weather conditions at the time of the blast. Records shall be maintained at the permittee's mine office and copies shall be provided to the Department upon request. F. Excessive Ground Vibration/Air blast Reporting: If ground vibration or Air blast limits are exceeded, the operator will immediately report the event with causes and corrective actions to the Department. Use of explosives at the blast site that produced the excessive reading shall cease until .r,.nrrar%fi%ic -nr4innc• nr knroveld hrr the bepartment t.,ke LJ.......ve blast:__ 4VU4 yaV UV11J uVFO. VDU Loy UIG LJI IFCII L111611L are La 1\GI1. I IIJ YYCVGI, UICIZILII 11J may occur in other approved areas within the permitted boundary. Authorization to blast at the blast site may be granted at the time of the verbal reporting of the high ground vibration or high air blast reading if the circumstances justify verbal approval. Failure to report will constitute a permit violation. G. FI rock Prevention: The operator shall take all reasonable precautions to ensure that flyrock is not thrown beyond areas where the access is temporarily or permanently guarded by the operator. Failure, to take corrective measures to prevent flyrock and repeated instances of flyrock shall be considered a violation of the Mining Permit. H. Fyyrock Reporting: Should flyrock. occur beyond the permitted and guarded areas, the operator shall immediately report the incident to the Department. Further use of explosives on the mine site shall be suspended until the following actions have been taken: A thorough investigation as to the cause(s) of the incident shall be conducted. 2. A report detailing the investigation shall be provided to the Department within 10 days of the incident. The report shall, at a minimum, document the cause(s) of the incident along with technical and management actions that will be taken to prevent further incidents. The report shall meet with the approval of the Department before blasting may resume at the mine site. Page 10 Studies: The operator shall provide to the Department a copy of the findings of any seismic studies conducted at the mine site in recnnnca to an exceedence of a level allowed by these blasting conditions. The operator shall make every reasonable effort to incorporate the studies' recommendations into the production blasting program. J. Notice: The operator shall, when requested by the Department, give 24-hour advance notice to the Land Quality Section Regional Office prior to any blast during a period for which notice is requested. 10. High Wall Barrier A physical barrier consisting of large boulders placed end -to -end or fencing shall be maintained at all times along the perimeter of any highwall to prevent inadvertent public access. In addition, a minimum 10 foot wide horizontal safety bench shall be provided at the junction between the top of rock and the toe of any overburden cut slope. 11. Visual Screening A. Existing vegetation shall be maintained between the mine and public thoroughfares to screen the operation from the public. Additional screening methods, such as constructing earthen berms, shall be employed as deemed appropriate by the Department. B. Vegetated earthen berms shall be located and constructed as shown on the Site Plan last revised March 19, 2009. In addition to grasses, long leaf and/or Virginia pines or other acceptable evergreen species shall be planted as deemed appropriate by the Department to improve visual and noise buffering. 12. Plan Modification The operator shall notify the Department in writirig of the desire to delete, modify or otherwise change any part of the mining, reclamation, or erosion/sediment control plan contained in the approved application for a mining permit and any approved revisions to it. Approval to implement such changes must be obtained Troll l the Depar true/ It pr for tV Vn-site II I IpleI l len llallol ll of t111 I CV IJiul MI. Page 11 13. Refuse Disposal A. No on -site disposal of refuse or other solid waste that is generated outside of the mining permit area shall be allowed within_ the hni,ndaries of the mining permit area unless authorization to conduct said disposal has first been obtained from both the Division of Waste Management and -the Land Quality Section, Department of Environment and Natural Resources. The method of disposal shall be consistent with the approved reclamation plan. B. Mining refuse as defined by G.S. 74-49 (14) of The Mining Act of 1971 generated on -site and directly associated with the mining activity may be disposed of in a designated refuse area. All other waste products must be disposed of in a disposal facility approved by the Division of Waste Management. No petroleum products, acids, solvents or their storage containers or any other material that may be considered hazardous shall be'disposed of within the permitted area. C. For the purposes of this permit, the Division of Land Resources considers the following materials to be "mining refuse" (in addition to those specifically listed under G.S. 74-49 (14) of the N.C. Mining Act of 1971): 1. on -site generated land clearing debris 2. conveyor belts 3. wire cables 4. v-belts 5. steel reinforced air hoses 6. drill steel D. If mining refuse is to be permanently disposed within the mining permit boundary, the following information must be provided to and approved by the Division of Land Resources prior to commencement of such disposal: 1. the approximate boundaries and size of the refuse disposal area; 2. a list of refuse items to be disposed; 3. verification that a minimum of 4 feet of cover will be provided over the refuse; 4. verification that the refuse will be disposed at least 4 feet above the seasonally high water table; and 5. verification that a permanent vegetative groundcover will be established. 14. Annual Reclamation Report An Annual Reclamation Report shall be submitted on a form supplied by the Department by February 1 of each year until reclamation is completed and approved. Page 12 15, Bonding The security which was posted pursuant to N.C.G.S. 74-54 in the form of a $500,000.00 blanket bond is sufficient to cover the operation as indicated in the approved application. This security must remain in force for this permit to be valid. The total affected land shall not exceed the bonded acreage. 16. Archaeological Resources Authorized representatives of the Division of Archives and History shall be granted access to the site to determine the presence of significant archaeological resources. Page 13 APPROVED RECLAMATION PLAN The Mining Permit incorporates this Reclamation Plan, the performance of which is a condition on the continuing validity of that Mining Permit. Additionally, the Reclamatinn Plan is n separable obligation of the permittee, which continues beyond.the terms of the Mining Permit. The approved plan provides: Minimum Standards As Provided By G.S. 74-53 The final slopes in all excavations in soil, sand, gravel and other unconsolidated materials shall be at such an angle as to minimize the possibility of slides and be consistent with the future use of the land. 2. Provisions for safety to persons and to adjoining property must be provided in all excavations in rock. 3. All overburden and spoil shall be left in. a configuration which is in accordance with accepted conservation practices and which is suitable for the proposed subsequent use of the land. 4. No small pools of water shall be allowed to collect or remain on the mined area that are, or are likely to become noxious, odious or foul. , 5. The revegetation plan shall conform to accepted and recommended agronomic and reforestation practices as established by the North Carolina Agricultural Experiment Station and the North Carolina Forest Service. 6. Permittee shall conduct reclamation activities pursuant to the Reclamation Plan herein incorporated. These activities shall be conducted according to the time schedule included in the plan, which shall to the extent -feasible provide reclamation simultaneous with mining operations and in any event, provide reclamation at the earliest practicable time after completion or termination of mining on any segment of the permit area and shall be completed within two years after completion or termination of mining. RECLAMATION CONDITIONS: Provided further, and subject to the Reclamation Schedule, the planned reclamation shall be to allow the quarry excavation to fill with water, provide a permanent barricade (fence) along the top of any high wall, and grade and revegetate any areas in unconsolidated material. 2. The specifications for surface gradient restoration to a surface suitable for the planned future use are as follows: Page 14 A. All areas of unconsolidated material such as overburden or waste piles shall be graded to a 2 horizontal to 1 vertical or flatter slope and terraced as necessary to insure slope stability. B. Any settling ponds and sediment control basins shall be backfilled, graded, and stabilized or cleaned out and made into acceptable lake areas. C. The processing, stockpile, and other disturbed areas neighboring the mine excavation shall be leveled and smoothed. D. Compacted surfaces shall be disced, subsoiled or otherwise prepared before revegetation. E. No contaminants shall be permanently disposed of at the mine site. On -site disposal of waste shall be in accordance with Operating Conditions Nos. 13.A. through D. F. The affected land shall be graded to prevent the collection of noxious or foul water. 3. Reve etation Plan, Disturbed areas shall be permanently revegetated according to the Revegetation Plan prepared by Mr. Jason Conner, Environmental Director, Hedrick Industries, dated August 24, 2009, with the stipulation that creeping red fescue replace Tall fescue as a seed type. 'Ahenever possible, disturbed areas should be vegetated with native warm season grasses such as switch grass, Indian grass, bluestem and gamma grass. In addition, the permittee shall consult with a professional wildlife biologist with the N.C. Wildlife Resources Commission to enhance post -project wildlife habitat at the site. 4. Reclamation Plan: Reclamation shall be conducted simultaneously with mining to the extent feasible. In any event, reclamation shall be initiated as soon as feasible after completion or termination of mining of any mine segment under permit. Final reclamation, including revegetation, shall be completed within two years of completion or termination of mining. Page15 This permit, issued July 17, 1979, renewed July 14, 1989, renewed and modified November 10, 1999, modified December 7, 2001, February 27, 2002, January 15, 2004 and March 19, 2009, and renewed September 29, 2009, is hereby modified this 14th day of October, 2010 pursuant to G.S. 74-52. By: James D. Simons, Director Division of Land Resources By Authority of the Secretary Of the Department of Environment and Natural Resources r 1 if.ittY . v m .: Proposed Boulder Wall Design North Buncombe Quarry B.V. Hedrick Gravel & Sand Co. Buncombe County, North Carolina Revised_ September 10, 2010 i Drawing Index: 1. Coiner Sheet 2. Drainage Area & Boulder Wall Design 3. Detail Sheet Hedrick Industries P.O. Box 425 Swannanoa, NC 29778 Phone: (828) 686-3844 Rodgers, shley Is From: Rodgers, Ashley Sent: Friday, October 08, 2010 10:29 AM To: 'Jason Conner' Subject: RE: North Buncombe Quarry Ok. Could you tell me which category to change on your acreage table? The acreage table on the most recently submitted mine map only sums to 185.09 acres. Thanks! Ashley From: Jason Conner [mailto:jconner@hedrickind.com] Sent: Thursday, October 07, 2010 8:30 AM To: Rodgers, Ashley Subject: North Buncombe Quarry Ashley, The total disturbed acreage should be 187.69. Jason Conner Jason Conner p 3 Hedrick Industries P.O. Box 425 Swannanoa, NC 28778 j�.e ,9q;d 4 Cr �qG=�'li SkO�ta( 828-686-3844 ov, mi ►�i C. S It -A e I; rL nil.. -�L— Q d r% 44L t 0 . 0 Rodgers, Ashley From: Riddle, Shawna Sent: Monday, October 04, 2010 4:11 PM To: Rodqers, Ashlev Cc: Riddle, Shawna Subject: Comments for N. Buncombe Quarry - # 11-07 Ashley - 1. Please have Mell review Jason's comments addressing Rick's comments for the geotechnical side. 2. They increased the disturbed acreage to 3.1 from 2.6 and put the access road on the map and addressed additional measures during construction along the road - as requested. If you have questions- please call me - i) ckec.i[ l- I S\AS4-n �s� �W a '� Thanks- ` S o L J Shawna ley n;ryk nt Y l� s h t s Oki bc,,� -to � + p rib 06bL I h c..uc S 14 OU 31'f -uv� C014 s I4 s7-t%84h�o-� y}I rind -M�►t� fi ,u.. s I.:, Shawna Riddle - Shawna.Riddle ncdenr. ov �e , & jot "tq.LS i}1.5 ok• CL4L North Carolina Dept. of Environment and Natural Resources , �„�,,;,� �I r,, s -� lO�s�ta Asheville Regional Office � Division of Land Resources - Land Quality Section 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 0»�0. �j3 Cc. �►'r ��- Fax: 828-299-7043 Cx15-� y� P { �` i (�`�� ,��htw �l p 1�N • 51� 4c 0C. - - `-i �= �,.,.�.- ...-.«.•,-�..,...u-_^,Y,.,--,—,�.....�i,+�.-�.a..�L..:.::t�--•..�-�.�-.....••..-�,�l,,,,.+:...�,:�,�,;,,ti,61.(µji+v.-.G:r:.-.,:,.-..r+�r'^�.+nA....--.i•.:��.�u.��-'�....•--•.....1..-v r 0 MllVING CHECKLIST FOR ROUTING Ay kwd's Naeu: 1W �-- c vi o — S V a,,�(l Ouotr Ap bt-IPMW NO.: ! )' DCMq.' Date Reeetved: �] Reviewer. U ❑ New ❑ R nAl ❑ md0mumt (autstderwt bmmtcla) ❑ POM R&W V A&tfaMd 1MforfMatton RfW Basin Nance: `Y e o CA aPC P6"wattan (btsfdeyernitt 60urw) ❑ 7raM fiT ❑ R&Me ❑ Fee Needed: $ ❑ Fee Received: $ Please route entire 1tc&m La6 c to: Re�tanal Offiee (z can Iete wptes; atbuh the ' RtBfOnal office MWV ")ykaUan Review Chedrltst- tO ane WE and affaeh both 16 DWQand DAQ'M" AOeaiten Review FOINY' to the other er; SMd both WykS to the Rgknal Eli W) Date: Ratted (.a ! p Reed ❑ DfvfW of water Resources We: Raded Read ❑ NC Wfldll ft Rmrw CmMndwm Daft: Raped Rica ❑ 110 a VIA & :: Wd�� A" Drug: xolm Ric a (anly new appjtrattans and madlftrattan mtptests that add land to theymdt) Please route ftd 3 ME f theta Md any location W to: ❑ DfVm of Paris & Recreaftan Date: Raw Reed ❑ NC Geological spumy stetson Date: Ratted Reed ❑ Dtvisiea of Marble Ffsherw Date: Rafted Reed ❑ DfvtsfOa of Wd & water Co servattaa (jhU LEA) Date: Round Rer'd (only newr apjttattons and madf ffeatfan rcpt& dart add land to the y tt) ❑ Dtvfston of Archfva & Htst 7 (only new mamffons) ❑ other: Date: R&W Reed Daft: Radad Ret'd • •srupeW Date far Commmts: ) D g (ao layer tlM zs days fmm Teat) ❑ Pkam Mott the folio": v 40.w 4 -A (If .RVICR HEDRICK INDUSTRIES F.O. Box 425 Swannanoa, NC 28778 828-686-3844 Sentemher 10, 2010 Ashley Rogers NCDENR, Land Quality Section 1612 Mail Service Center Raleigh, NC 27699-1612 Permit: 11-07 Dear Ashley: Rr- c D SEEP .15 ?Atn I have included the requested information for the modification at our North Buncombe Quarry facility as stated in the letter dated August 30, 2010. I will address each request individually below. 1. The maps have been revised to show the access road to the newly disturbed area. There was an old logging road in this area that will be used for accessing the area and will be maintained for the continued maintenance of the sediment basins. During construction of the access road silt fencing will be installed to protect any erosion during a storm event. The road will be graded to the inside allowing any runoff to be treated by the sediment basins. 2. A new affected acreage chart has been included with the mapping. We will be disturbing an additional 3.1 acres. The new disturbed acreage for permit 11-07 will be 185.09. 3. Silt fencing will be used at the outlets of the sediment basins during the construction of the basins but will be removed once the basins have been constructed and stabilized. 4. :::e gra —.. of "-: Lwv m aiie has been added to the Bross section of A -A. Ti1C material used will consist of shot rock material that will not be greater than 4' in diameter. The material will also consist of rocks less than 4' feet down to 6" inch material that will have some fines intermixed. The material will be at a minimum of 140 pcf in place. This is the same material that has been used on the previous 3 boulder walls that have been permitted at this location. 5. I have contacted Susan Wilson with DWQ and have sent her a copy of the latitude and longitude of the stream head location. I have placed the lat and long of the stream head on the map. 6. I have included a larger area of the topography surrounding the proposed boulder wall. I have shown on the map a berm that channels water from the above stockpile and fill area into basin SB002. The mapping used for this project was developed by Tuck Engineering and this area is very dense and was difficult to determine topographic information. I have shown on the map the directional flow of water along the Power Line right-of-way from field observations. Due to the directional flow and existing berm directing water away from the project area the drainage area of 2.6 acres is accurate. 7. Comments from Rick Wooten with NC Geological Survey The area will be timbered and grubbed to virgin soil material. The material is hard clay that is consistent with the other previously approved boulder walls. The boulder wall will have smaller material but will be free draining eliminating excessive pore -water pressures. The boulder wall will have a bearing capacity of 20,705 tons. Mr. Wooten had some concerns about the numbers used in the calculating of the slope stabilization. From our experience in designing and construction of 3 previous boulder walls in this area we are confident that the numbers used are accurate. We also feel that keying in the boulder wall to a minimum of 10 feet is adequate to prevent any failure due to the materials on the existing slope. The boulder wall modification being requested has been designed to the same criteria as the previous three permitted boulder walls. Hedrick Industries is confident in the numbers used to calculate the stability of the boulder wall structure. This boulder wall is 805' from the last boulder wall approved on March 19, 2009. Sincerely, vM-�^r ` `Jason Conner Environmental Director RrCE�'6 North Buncombe Quarry SFP 1 Boulder Wall Construction Sequence s Revised September 10, 2010 • Establish property boundaries, buffers, and all offsets before beginning any clearing or construction of any structure. • install silt fencing as designated on Boulder Wall map. • Timber and grub areas for construction of access road and sediment basins. • install riser/barrel sediment basin with skimmer to the specified dimensions per design calculations. Refer to attached drawings from the NC Erosion and Sediment Control Planning and Design Manual. Refer to manufactures specifications for the installation of skimmer. • After completion of sediment basins complete timbering and grubbing area to virgin soil in project area. • Construct key for the boulder wall. Excavate a minimum of 10 feet in depth and a minimum of 30 feet in width. • Before placing any fill material behind boulder wall the boulder wall must be at a minimum of 10 feet in height and constructed as specified per design calculations and drawings. • Fill material will be placed in 2 foot layers and tracked with heavy rollers, or crawler equipment for compaction. • Fill material shall always be 2 foot below the boulder wall. When fill material reaches the 2 foot mark the boulder wall shall be raised to enable more fill material until it reaches its maximum height of 30 feet. • When the boulder wall reaches its maximum height the fill material will then be brought up in lifts as shown on the design sheets maintaining a 2 to 1 slope until the elevation of 2015 is reached. • Once placing of fill material is complete the diversion ditches shall be constructed uaa� w u�Ol LL. • 4 inches of topsoil shall then be placed over fill area and seeded according to the submitted seeding schedule. 17 • AT44;AV • NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources Land Quality Section James D. Simons, PG, PE Director and State Geologist August 30, 2010 Certified Mail Return Receipt Requested 7001 0360 0000 5313 6630 Mr. Jason Conner B.V. Hedrick Gravel and Sand Company PO Box 425 Swannanoa, North Carolina 28778 RE: North Buncombe Quarry Permit No. 11-07 Buncombe County French Broad River Basin Dear Mr. Conner: Beverly Eaves Perdue, Governor Dee Freeman, Secretary We have reviewed the modification your company submitted for the referenced mine site. However, the following information is needed to continue processing your application: 1. Revise your Drainage Area & Boulder Wall Design map to show how you will access the proposed new disturbed area. There will, at a minimum, need to be a road for access and measures along the road for sediment and erosion control. Provide more information and construction details as necessary. 2. Provide a new affected acreage chart for this permitted site, which includes new disturbed acreage from this modification request. 3. Please clarify- why you are showing silt fence at the outlets of the two sediment basins. Is the silt fence to be removed after the basins are in place and the disturbed areas around them stabilized? 4. Please provide information on the gradation of the rock size to be used for the construction of the boulder wall. Revise cross section A -A on the Drainage Area & Boulder Wall Design map to provide more detail on the rock sizing. 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 - Telephone 919-733-45741 FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 - Internet:http://www.dlr,enr.state.nc.us/pages/landqualitysection.htmI An Equal Opportunity I Affirmative Action Employer — 50% Recycled 110% Post Consumer Paper :, • Certified Mail Mr. Conner Page Two 5. The Division of Water Quality (—W/has requested that OU conirrn thai the start of the intermittent or perennial stream is below the impacted area (as shown on the Drainage Area & Boulder Wall Design map). Provide proof that an individual certified in stream identification has confirmed that the start of that stream is indeed below the impacted area and is correctly shown on the map. Please call Susan Wilson with DWQ at (828) 296-4500 with any questions. 6. On drawing 2, the Drainage Area & Boulder Wall Design map, please show a larger area of the topography surrounding the proposed boulder wall. There appears to be more area draining to the wall and basins than shown in the 2.6 acre delineation. Please revise the delineation of the drainage area or revise the map to show more accurate contours that support your delineation of 2.6 acres of drainage area. 7. Enclosed are comments for this modification request from Rick Wooten of the NC Geological Survey. Please address all of his concerns. You may contact him at (828) 296-4500 if necessary. Please be advised that our review cannot be completed until all of the items listed above have been fully addressed. In addition, please note the Land Quality Section may request additional information, not included in this letter, as the mining application review progresses. In order to complete the processing of your application, please forward two (2) copies of the requested information to my attention at the following address: Land Quality Section Division of Land Resources Department of Environment and Natural Resources 1612 Mail Service Center Raleigh, NC 27699-1612 As required by 15A NCAC 5B.0013, you are hereby advised that you have 180 days from the date of your receipt of this letter to submit all of the requested information. If you are unable to meet this deadline and wish to request additional time, you must submit information, in writing, to the Director clearly indicating why the deadline can not be met and request that an extension of time be granted. If an extension of time is not granted, a decision will be made to grant or deny the mining permit based upon the information currently in the Department's files at the end of the 180-day period. Certified Mail Mr, Conner Page Three Though the preceding statement cites the maximum time limit for your response, we encourage you to provide the additional infnrmotiv^ requested ' iris le[ter as soon as possible. Your prompt response will help us to complete processing your application sooner. Please contact me at (919) 733-4574 if you have any questions. Sincerely, Ashley L. Rodgers Assistant State Mining Specialist Land Quality Section Enclosure: Rick Wooten comments dated 8/30110 cc: Ms. Janet Boyer, PE • • Review Comments on the proposed boulder wall design for the North Buncombe Quarry, June 2010. The boulder wall design may be adequately stable, and the values used in the analysis may be reasonable and conservative; however, this could not be determined from the information provided. Specific items related to the stability of the slope could not be evaluated with the information provided as follows: 1. The origin, nature and geotechnical properties of materials on the existing slope beneath the fill and boulder wall. . 2. The effect of pore -water pressures in the fill and existing materials on the stability of the slope. Presumably the boulder wall itself would be free draining. 3. illy external stability of Me 1111 and wall on ine slope, including a bearing capacity failure of the wail itself. Other comments: Surface preparation methods to be used on the existing slope prior to placement of the fill were not specified. Keying the wail into the existing slope as shown is generally advantageous; however, the depth and configuration of the key depends in part on the materials on the existing slope. Depending on the nature of the fill and its placement method, the saturated, in -place unit weight of fill maybe greater than the 110 pcf used in the analysis. Similarly, a loose bulk density of rock used for the boulder wall may be less than the 140 pcf used in the analysis. The 15' average slope of the natural ground of the fill area used in the analysis may be less than the actual slope along a critical failure surface. RMW 8_30_10 Rodgers, Ashley From: Riddle, Shawna Sent: Monday, August 30, 2010 12:41 PM To: Rodaers; Ashiev Cc: Riddle, Shawna Subject: FW: North Buncombe Quarry Wall Attachments: N Buncombe Boulder Wall-8-30-1 O.doc Shawna Riddle - Shawna.Riddle ncdenr.Qov North Cnrnlinn ❑Pnt of FnVirnnmpnt and Nn i-iral Pocnmr4oc Asheville Regional office Division of Land Resources- Land Quality Section 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 From: Wooten, Rick Sent: Monday, August 30, 2010 11:34 AM To: Riddle, Shawna Subject: North Buncombe Quarry Wall Shawna, Comments are attached - please let me know if you have questions. Rick Rick Wooten - Rick.Wooten@ncdenr.gov Senior Geologist for Geohazards and Engineering Geology North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Land Resources - Geological Survey 2n9n U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 ext.4632 Fax: 828-299-7043 Notice: E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and therefore may be disclosed to third parties. 1 Review Comments on the proposed boulder wall design for the North Buncombe Quarry, June 2010. The boulder wall design may be adequately stable, and the values used in the analysis may be reasonable and conservative; however, this could not be determined from the information provided. Specific items related to the stability of the slope could not be evaluated with the information provided as follows: 1. The origin, nature and geotechnical properties of materials on the existing slope beneath the fill and boulder wall. 2. The effect of pore -water pressures in the fill and existing materials on the stability of the slope. Presumably the boulder wall itself would be free draining. 3. The external stability of the fill and wall on the slope, including a bearing capacity failure of the wall itself. Other comments: Surface preparation methods to be used on the existing slope prior to placement of the fill were not specified. Keying the wall into the existing slope as shown is generally advantageous; however, the depth and configuration of the key depends in part on the materials on the existing slope. Depending on the nature of the fill and its placement method, the saturated, in -place unit weight of fill maybe greater than the 110 pcf used in the analysis. Similarly, a loose bulk density of rock used for the boulder wall may be less than the 140 pcf used in the analysis. The 15' average slope of the natural ground of the fill area used in the analysis may be less than the actual slope along a critical failure surface. RMW 8_30_10 • i Rodgers, Asniey From: McHenry, David G. Sent: Friday, August 20, 2010 1:24 PM To: Rodgers, Ashley Subject: MP 11-07, modification BV Hedrick, Buncombe - wrc comments Attachments: MP 11-07 modification_8V Hedrick —North Buncombe Quarry_Buncombe_VIIRC comments.doc Please accept these Ms. Rodgers.• Thanks Dave 828/452-0422x24 Ernali Correspondence to and trorn this sender is subject to tiie N.C. Public Records Law and may be disclosed to third parties. ® North Carolina Wildlife Resources Commission Gordon Myers, Executive Director MEMORANDUM TO: Brenda M. Harris, Mining Program Secretary Land Quality Section NC Department of Environment and Natural Resources FROM: Dave McHenry, Mountain Region Coordinator Habitat Conservation Program DATE: August 20, 2010 SUBJECT: Mining Permit Modification for B.V. Hedrick Gravel and Sand Company North Buncombe Quarry Mining Permit No. 11-07 Staff with the NC Wildlife Resources Commission (Commission) reviewed the application to modify the peen;r for the 77'rLacra Af ,.rh T2..� ,,,,ha n....., t. allow a 7 4 ..,.-,.. poll d•^--�--� area .L_t.. ill ..„�/ /- «L "UIIl VlllV%, VUU1I.' LV (11LVW A atlG )�lU11 UIZIPUbdl dlUd Uldt Wlll VV retained with a boulder wall. Our staff was unable to visit the mine. Comments from the Commission are provided under provisions of the Mining Act of 1971 (as amended, 1982; G.S. 74-46 through 74-68; 15 �S NCAC 5) and the North Carolina General Statutes (G.S. 113-131 et. seq.).^S �� Reems Creek adjacent to the mine does not support trout. However, the French Broad River ashort -X 1� 0, distance downstream supports some rare aquatic species. The land where the disposal is proposed is part CV of the locally significant Reems Creek Gorge Natural Heritage Area. Land Quality may wish to consult �`�` 1r' with the Natural Heritage Program for details about this area. �.��WOQII � It appears that the proposal will not directly impact streams; we recommend that this be verified by DWQ personnel. The Commission'does not anticipate undue adverse effects of this mine permit renewal bri fish,and.wildlife resources provided sediment and erosion controls are effective and storm run-off does not cause -degradation of the stream below the fill area, The drainage ditches may increase the run-off rate and elevate erosive velocities. To help offset this, we recommend that the project either include an energy dissipater outside of „-; VIA $eS the stream buffer or, more preferable, a level spreader to help reduce concentrated flow. r\, The Commission also requests that erosion control and reclamation plans include planting that would benefit 00 5`71 wildlife resources. Sericea lespedeza and tall fescue, which are often listed in seeding plans, should be Q ,'l(rl avoided because they are invasive and inhibit the establishment of native plants that are more valuable as p` . a -- Mailing Address: Division of Inland Fisheries • 1721 Mail Service Center • Raleigh, NC 27699-1721 Telephone: (919) 707-0220 • Fax: (919) 707-0028 t,se-ft� It B.V. Hedrick Gravel and Sand Itany Page 2 • August 20, 2010 North Buncombe quarry wildlife forage and cover. A mixture of creeping red fescue, red clover, and oats is a good alternative that will allow native grasses and other plants to volunteer over time. Also, creeping red fescue does not have the higl: soil � Lility rcquirements of tail uscue. Tile Commission's Division of Wildlife Management (contact Kelly Hughes, 828/651-8380) can provide more information and ideas on mine erosion control and reclamation to benefit wildlife. Thank vntt fnr the �nnnnr;'fir t^v reV je`:: aitd cinittiteiti vie t'iia N Ui111t action, rlease contact i��e at 828 452-2546 extension 24 if there are any questions about these comments. cc: Mr. Jason Conner, B.V. Hedrick Gravel and Sand Company Ms. Elizabeth Hughes, Stewardship Biologist, NC Wildlife Resources Commission Rodgers, Ashle From: Riddle, Shawna Sent: Friday, August 13, 2010 10:42 AM To: Rodgers; Ashley Cc: Riddle, Shawna Subject: comments for N. Buncombe Quarry # 11-07, Ashley - ee Comments for N. Buncombe - / % / W 1. Information submitted on slope stability needs to be submitted by a geotechnical engineer. We have asked for this in the past on other sites. ✓2. Have them submit a new site plan with this area shown on there and new disturbed area chart. ,40 How are they going to access the new disturbed area - it is not shown? They need to include a road in the disturbed area and it may be more than 2.6 acres (plus have them show it and measures along road). * I have asked Rick Wooten to look over the slope material and will forward comments asap. I will be faxing water comments. If you have questions - please call me. Thanks - Shawna Shawna fuddle - Shawna.Riddle@ncdenr.pov North Carolina Dept. of Environment and Natural Resources Asheville Regional Office Division of Land Resources - Land Quality Section 2090 U.S. 70 Highway Swannanoa, NC 28778 Tel: 828-296-4500 Fax: 828-299-7043 ('�� �iV "IS -}'hQYt 314+ -Qnct ^-, U T4 Aov'v, Se GI'' nvnA b0.sirt m-0lt#s' 15 I S t.�s 6 kv+ Co►'t s" Chi b� S-� n5 , 0 r 'ib Y CrrW':' Y) �? m rnay ro C4L sti ff p Jo 0� o� �, i a� 1-4 LAW Sr"" L- .vu.,tit H.Z o U 4 S+4 _rh a1( 6-e C.a � -, i -,� o-'- 1 08-13-'10 14:24 FROM --NM - AAO 828-299-7043 T-156 P0001/0001 F-264 S 1 19W { try 4 [C�./ MINING PE 1T APPLICATION RF _ i� F00M for the DIVISION OF WATER QUALITY Project/Number: Please return comments back to; Comments due by; 3 11-D 0 -. County: e)U-Y%u) h{.-. _ Will the operation, as proposed, violate standards of water quality? Comments: omim 15, ctNL Nov? t ate. ITMV^ Watershed/Stream Name & Classification: IRMc.4 SAD / Gc` __C YES NO NPDES permit required STE AIr too <'0L.W1ev1j Pb. NPDES permit existing ,% (Permit # rr.,�D7Av7( )hs«le+t{ems Nondischarge permit required Nondischarge permit existing (Permit y ep,4,4d 'dL+nx�'Es t�Lo Wetlands disturbed y�,pwc�rSs -� �pourA 401 Wetland Cert. required .� 401 Wetland Cert. existing (Permit # ) w Reviewed by: Date: 0 1-0 Print Name: 5V-5k'j Wl w5o^-j moos 6$-A FkC& i� -- a'1an1 �,6caioru, Cencr3l Office Reviewer. .. .- -- - - -._ _ __ ---^ -."'�---w..+.....e+�-r-.,.�-'.^.-`.�^-/7.Y.�`+.e..y,��,w-•�.:r.�:�-.,�a+n....�..-...�,-=r.�.y.+.av,.w+a.r+...p.v,,.�„��`�'�+.rw.✓�1.`r�`.""'y .�,:,;� A/ TATTATd- emiln *vr Tnrr r+ovri r ,ft. ■' Ly— lI�i1V11�lLT �.tiL41\L1a71 �V1C iCV�.1.t1N�i A�t�iCarit'S NAltu: �V l-� J1%1r C"7Y(%lYl c Project Nwa: i(1 iA1�1bc, l� l.l[� VYv1 3ana CO. DAft RtE afi Reviewer: p o J n P y,� RtW Basch SAW. Y r e n" (?)MaJ . ❑ NCR ❑ RMWAI X M41cattoh (tttstdtyemit bbnhdaw) ❑ MOdtf caftan (outddeptrihft 6mdates) ❑ PArU R&M ❑ AMUORd Irifamsattoh ❑ Trmftr ❑ Rek" El Fee Netdtd: $ Fee Rtctfvtd: $2S V, Pkme mutt aft gkqum t to: Ah s h f w,RReSt nri ,Optee (Z ca*te Cop , attaek the Cft MI" tan RC9tew chedrbst- to one an ad attach balk the Dw aid DAc� t�tfnir�q A)yUM M Review Fam- to W other cop), and both copies to the Rrgtanal SWW) Daft: Rauftd r7 a- -I 1 r Reed Division Of Wda Resaurus Date: RmW Red Q NC Wflfif Rrsa W COWRLDIM Dak: Rauh Reed ❑ us Fish & weft serw Drat: ROW Rec d (only new appl ieattans and m4 auan requests that aid land to the permit) P69 Mde 3 fW I the ffk4ttm Arid M 1acdlom to.- 0 Dt SIM of Pei$ & Recrtattan Dak: ROW Reed ❑ Nc cwk6tcal survey Stcum Daft: RMW Ra d ❑ NOON of Marble FtSheft Date: ROW Reed ❑ Dtvtstah of S09 do Wata Canurvattah (Yhd LEA) Dde: ROW Rer"d (only new appltcanm and nux(tficatlm requests that add land to &pmdt) ❑ Dtvt M Of Ankm & 1lista►y (only new gfhuttmts) ❑ Other. Daft: Round Reed D,*: Rautcd Rtc d * *suspense Date for comments: g Q D (ha IAter &0 zs dais froth rece)vt) ❑ Pltast hate the fall ". Ive 4 . I7'►�c:i,�'to.6 r Dr `! ��� �•\tJ, lk`, . { 1 r �Y (r11t `c 1 / .`'iy-1 r V i l,n ,s,r FWAA NCDENR North Carolina Department of Environment and Natural Resources Division of rand Resources Land Quality Section James D. Simons, P.G., P.E. Beverly Eaves Perdue; Governor Director and State Geologist Dee Freeman, Secretary July 29, 2010 MEMORANDUM TO: Mr. David McHenry Habitat Conservation Program Coordinator Wildlife Resources Commission FROM: Brenda M. Harris FZ;A Mining Program Secretary Land Quality Section SUBJECT: Mining Permit Modification for BV Hedrick Gravel & Sand Co. North Buncombe Quarry Buncombe County Please find attached for your review a copy of the mining permit modification request for the above referenced project. Please review this information and advise as to the probability of this operation having unduly adverse effect on wildlife and freshwater fisheries (G.S. 74-51 (2)). Please respond by August 20, 2010 so that we may complete our review of this request within our statutory time limits. As is the case in our review of all mining permit applications, renewals and modifications, thi: office will carelullji review all proposed erosion and sediment control measures to ensure that they are sufficient to restrain erosion and off -site sedimentation. However, any comments your agency can provide regarding effects on wildlife and freshwater fisheries would be greatly appreciated, if your staff wishes to perform a site inspection, it is recommended that they contact the person submitting this request to set up a convenient date - and time. Also, please send a copy of your comments to the person noted in the application. Your continued cooperation is greatly appreciated. Please contact Ms. Ashley Rodgers (919) 733-4574 if you have any questions. /bmh cc: Ms. Janet Boyer 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 - 919-733-45741 FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 AK4,ZA.. RUM North Carolina Department of Environment and Natural Resources Division of Land Resources Land Quality Section James D. Simons, P.G., P.E. Director and State Geologist July 29, 2010 MEMORANDUM TO: Mr, Nat Wilson Habitat Hydrogeology Group Division of Water Resources FROM: Brenda M. Harris Mining Program Secretary Land Quality Section Beverly Eaves Perdue, Governor Dee Freeman, Secretary SUBJECT: Mining Permit Modification for BV Hedrick Gravel & Sand Co. North Buncombe Quarry Buncombe County Mine Dewatering Proposed No Mine Dewatering Proposed Please find attached for your review a copy of the mining permit modification request for the above referenced project. Please review this information and advise as to the probability of this operation having unduly adverse effect on wildlife and freshwater fisheries (G.S. 74-51 (2)). Please respond by August 20, 2010 so that we may complete our review of this request within our statutory time limits. As is the case in our review of all mining permit applications, renewals and modifications, this office will carefully review all proposed erosion and sediment control measures to ensure that they are sufficient to restrain erosion and off -site sedimentation. However, any comments your agency can provide regarding effects on wildlife and freshwater fisheries would be greatly appreciated. If your staff wishes to perform a site inspection, it is recommended that they contact the person submitting this request to set up a convenient date and time. Also, please send a copy of your comments to the person noted in the application. Your continued cooperation is greatly appreciated. Please contact Ms. Ashley Rodgers (919) 733-4574 if you have any questions. /bmh cc: Ms. Janet Boyer 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 •919-733-4574 / FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 VENDOR NAME: N C D E N R • . No. 100014896 INVOICE DATE INVOICE NUMBER GROSS AMOUNT DISCOUNT NET AMOUNT 6/22/10 062210-MINING PERMIT 750.00 .00 750.00 /. APPLICATION FOR A MINING PERMIT NORTH CARO ND NATURAL RE OURCESNT OF VIR R�.EIWD LAND QUALITY SECTION JUL 26 Wn APPLICATION FOR A MINING PERMITLojiit i 10N (fLGHSG T1\l VC lIYL)( Name of Mine North Buncombe QuCounty Buncombe River Basin French Broad Latitude (decimal degrees to four places) 35-41-28.72 Longitude (decimal degrees to four places) 82-36-39.30 2. Name of Applicant* B.V. Hedrick Gravel and Sand Company Permanent address for receipt of official mail** _ P.O. Box 425, Swannanoa, NC 28778 . Telephone (828) 686-3844 _ Alternate No. ( -__ ) 4. Mine Office Address 100 Goldview Road, Asheville, NC 28804 Telephone 828 645-5560 5. Mine Manager Eric Young We hereby certify that all details contained in this Permit Application are true and correct to the best of our knowledge. We fully understand that any willful misrepresentation of facts will be cause for permit revocation. o0 Print Name Title President Date * This will be the name that the mining permit will be issued to and the name that must be indicated on the reclamation bond (security) that corresponds to this site. ** The Land Quality Section must be notified of any changes in the permanent address or telephone number. *** Signature of company officer required. G.S. 74-51 provides that the Department shall grant or deny an application for a permit within 60 days of receipt of a complete application or, if a public hearing is held, within 30 days following the hearing and the filing of any supplemental information required by the Department. All questions must be addressed and all required maps provided before this application can be considered complete. Attach additional sheets as needed. l • ,'APPLICATION FOR A MINING PERMIT NOTE: All of the following questions must be thoroughly answered regarding your mining operation for the intended life of the mine. All responses must be clearly conveyed on a corresponding, detailed mine map. A. GENERAL CHARACTERISTICS OF THE MINE 1. Answer all of the following that apply: ❑ If this is an application for a NEW permit, indicate the total acreage at the site to be covered by the nermit (this is the acreage NtatTe 'ne��r "ern:it" few :11 1, 4..�0A '. r - ♦-'--" _01 y w �i+u U� VaSe%s upon%, Of this acreage, how much is owned and how much is leased? Acres owned: Acres leased: Property owner if leased: ❑ If this is an application for RENEWAL of a mining permit, indicate the mining permit number and the total (overall) acreage covered by the existing permit: Mining Permit No.: Total permitted acreage (this is the acreage that the "renewal" fee will be based upon): If this is an application for a MODIFICATION to a mining permit, indicate the mining permit number and the total (overall) acreage covered by the existing permit. Mining Permit No.: 11-07 Total permitted acreage: 276.53 Does the modification involve acreage within the previously approved permitted boundary? Yes N No ❑. If yes, indicate the acreage to be covered by this modification (this is the acreage that the "major modification" fee will be based upon): 2.6 Does the modification involve acreage outside the previously approved permitted boundary? Yes ❑ No ❑. If yes, indicate the additional acreage to be covered by this modification: . (NOTE: you must complete all of Section F. of this application form entitled Notification of Adjoining Landowners). Of this acreage to be added to the permit, will any portion of this acreage be affected (i.e.: disturbed, ground cover removed) by the mining operation? Yes ® No ❑ (If no, a "minor modification" fee of $100.00 is required, despite the "undisturbed" acreage to be added). If yes, indicate the acreage to be affected within the acreage to be added to the permit (the total acreage to be added to the permit is the acreage that the "major modification" fee will be based upon): 2.6 ❑ If this is an application for TRANSFER of a mining permit, indicate the mining permit number and the total (overall) acreage covered y the existing permit. Mining Permit No.: Total permitted acreage: SEE THE FEE SCHEDULE AT THE END OF THIS FORM FOR THE PROPER FEE AMOUNT TO BE PAID FOR THE REQUESTED PERMIT ACTION(S) AND CORRESPONDING ACREAGE NOTED ABOVE 2. Name of all materials mined: Crushed Stone 3. Mining method: R Hydraulic Dredge ® Front-end Loader & Truck ElShovel & Truck Dragline & Truck Self -loading Scraper flthpr tPVn1ainl- 4. a. Expected maximum depth of mine (feet) 250 Depth is relative to what benchmark? (e.g., natural ground level, mean sea level, road elevation, etc.) 2050 b. Expected average depth of mine (feet) 150 ���\5. Has any area(s) at this site been mined in the past? Yes R1 No ❑ APPLICATION FOR A MINIM ERMIT 0 If yes, when and by whom was this activity conducted? B.V. Hedrick Gravel and Sand Co. 6. Number of years for which the permit is requested (10 years maximum): 10 B. MAPS Clearly mark and label the location of your mining operation on six copies of a 7.5-minute quadrangle and a county highway map. These maps, in addition to six (6) comes of all mine maps and reclamation maps, must be submitted with each permit application. 7.5-minute quadrangles may be obtained from the N.C. Geological Survey: Mailing Address: Physical Address: 1 A1'i NA.,I Cora;nn !'a«+— flD G1 ^1 TLT_�i c. _1__L__�_ c�a___a eth r1 _ vas. I'Au l LJVL rlvv ,V11LL..1 Vi\ JIL lVUiul'aalisb-Li y JLCCCL, J Floor Raleigh, North Carolina 27699-1612 Raleigh, North Carolina 27604 (919) 733-2423 www, aeolo ay.enr. state. nc.us/ County highway maps may be obtained from the N.C. Department of Transportation: North Carolina Department of Transportation — Geographic Information Systems (GIS) Mailing Address: NCDOT GIS Unit 1587 Mail Service Center Raleigh, North Carolina 27699-1587 Physical Address: NCDOT GIS Unit 3401 Carl Sandburg Court Raleigh, North Carolina 27610 (919) 212-6000 www.ncdot.org/it/giisContact/default.html 2. Mine maps must be accurate and appropriately scaled drawings, aerial photographs or enlarged topographic maps of the entire mine site. All aspects of the mine site must be clearly labeled on the maps along with their corresponding (approximate) acreage. As a reminder, mining permits can only be issued for up to 10 years; thus, all mine and reclamation maps must only denote those activities that are intended to be conducted during the life of the minin permit. All maps must be of a scale sufficient (see minimum requirements listed below) to clearly illustrate the following, at a minimum: a. Property lines of the tract or tracts of land on which the proposed mining activity is to be located including easements and rights -of -way. b. Existing or proposed permit boundaries. c. Initial and ultimate limits of clearing and P!ding. A. WW%A1lie gild wid+ih of ali V 41 i zvileS Ly WIdIJLULL)ed gild urlexcavate'). e. Outline and acreage of all pits/excavations. f. Outline and acreage of all stockpile areas. gg Outline and acreage of all temporary and/or permanent overburden disposal areas. h. Location and acreage of all processing plants {processing plants maybe described as to location and distance from mine if sufficiently far removed). i. Locations and names of all streams, rivers and lakes. j. Outline and acreage of all settling and/or processing wastewater ponds. k. Location and acreage of all planned and existing access roads and on -site haul roads. 1. Location of nlanned and existing on -site buildings. m. Location ana dimensions of all proposed sediment and erosion control measures. n. Location of 100-year floodplain limits and wetland boundaries. o. Names of owners of record, both public and private, of all tracts of land that are adjoining the mining permit boundary; if an adjoining tract is owned or leased by the applicant or is owned by the lessor of the mine tract, names of owners of record of tracts adjoining these tracts, that are within 1,000 feet of the mining permit boundary, must be provided on the mine map. 1�f 4 HEDRICK INDUSTRIES P.O. Box 425 Swannanoa, NC 28778 828-686-3844 June 21, 2010 Judy Wehner RE-CEMD NCDENR, Land Quality Section 1612 Mail Service Center JUL 2 g 2010 Raleigh, NC 27699-1612 Permit: 11-07 Dear Judy: Hedrick Industries would like to request a modification to permit 11-07. We are proposing to construct a boulder wall to hold fill material. We will be increasing our disturbed acreage by 2.6 acres for a total of 184.59 acres. I have included all of the required information. Sincerely, Jason Conner Environmental Director Beverly Eaves Perdue Governor MEMORANDUM Vr' `+� NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Resources Thomas A. Reeder Director August 16, 2010 TO: Ashley Rodgers Land Quality Section FROM: Paul Williamsr Ground Water Management Section Division of Water Resources SUBJECT: Comments on the Mining Permit Modification Request for: BV Hedrick Gravel & Sand Co. North Buncombe Quarry Buncombe County Dee Freeman Secretary RECEIVED AUJi" z 6- 2010 LAND QUALITY MINING PROGRAM Please find attached a copy of the mining permit modification request for the above referenced project. The North Buncombe Quarry permit modification request does not appear to have an unduly adverse effect on ground water supplies. However they will need to continue reporting their water withdrawal reports required by North Carolina General Statute G.S. 143-215.22H. Facilities not in the fifteen county Central Coastal Plain Capacity Use Area are required to register their water withdrawals in accordance with the North Carolina General Statute G.S. 143-215.22H. This statue requires any non-agricultural water user who withdraws 100,000 gallons or more in any one day of ground water or surface water to register and update withdrawals. This statue also requires transfers of 100,000 gallons or more in any one day of surface water from one river basin to another river basin to register and update their water transfers. Water withdrawal registrants must complete the annual water use reporting form by April I for the previous year. If you have further questions please contact the Division of Water Resources at (919) 733-4064 or send correspondence to 1611 Mail Service Center, Raleigh NC 27699-1611. 1611 Mail Service Center, Raleigh, North Carolina 27699-1611 Phone:919-733.40641 FAX: 919-733-3558 Internet: www,ncwater.org An F.nuat Onnartunity 1 Affirmative Action Ennnlnver — 50% Rrx:vGwi 110% Past Qvsanner Pam No thCarolina Naturallil A74,'1L1AV-. NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources Land Quality Section James D. Simons, P.G., P.E. Director and State Geologist July 29, 2010 Beverly Eaves Perdue, Governor Dee Freeman, Secretary MEMORANDUM RECEIVED TO: Mr. Nat Wilson Habitat Hydrogeology Group Nib' 16 2010 Division of Water Resources FROM: Brenda M. Harris LAND QUALITY Mining Program Secretary MINING PROGRAM Land Quality Section SUBJECT: Mining Permit Modification for BV Hedrick Gravel & Sand Co. North Buncombe Quarry Buncombe County ® Mine Dewatering Proposed No Mine Dewatering Proposed Please find attached for your review a copy of the mining permit modification request for the above referenced project. Please review this information and advise as to the probability of this operation having unduly adverse effect on wildlife and freshwater fisheries (G.S. 74-51 (2)). Please respond by August 20, 2010 so that we may complete our review of this request within our statutory time limits. As is the case in our review of all reining permit applications, renewals and modifications, this office will carefully review all proposed erosion and sediment control measures to ensure that they are sufficient to restrain erosion and off -site sedimentation. However, any comments your agency can provide regarding effects on wildlife and freshwater fisheries would be greatly appreciated. If your staff wishes to perform a site inspection, it is recommended that they contact the person submitting this request to set up a convenient date and time. Also, please send a copy of your comments to the person noted in the application. RETURN ALL APPLICATION MATERIALS AND MAPS WITH YOUR REVIEW COMMENTS Your continued cooperation is greatly appreciated. Please contact Ms. Ashley Rodgers (919) 733-4574 if you have any questions. Ibmh cc: Ms. Janet Boyer 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 • 919-733-4574 / FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 Proposed Boulder Wall Design North Buncombe Quarry B.V. Hedrick Gravel and Sand Company Buncombe County, NC June 21, 2010 1. Sediment Basin Design 2. Diversion Ditch Design 3. Slope Stabilization Calculations 4. Construction Sequence Hedrick Industries North Buncombe Quarry P.O. Box 425 Swannanoa, NC 28778 (0828) 586-38" PE d SEAL "rl b�58 v `.4�bGIN� C MALVIN?`�� / 7 0 • Summary riedrick industries is proposing the construction of a boulder retaining structure at its North Buncombe Quarry. The quarrying process produces a large amount of excess dirt. Due to the unique requirements of the space available at this site a limited area to put fill dirt is available. We plan to construct the boulder wall to provide a place to store fill material on site. The proposed structure is located on 1.7 acres of property owned by Hedrick Industries North Buncombe Quarry. The total project area will affect 2.6 acres of the property. The rock wall will be located on the toe of a IS' slope. The structure has been designed to safeguard against failure. The intended construction sequence for this project has been laid out in the plan. The construction sequence is provided to show the order with which the company intends to complete major construction activities. The construction sequence has been designed to get vegetation on disturbed areas as soon as possible as well as other necessary steps to prevent erosion control problems. The area for the construction of this structure required some unique design considerations. As stated previously the area for construction of this structure is very limited. Due to the fact that the structure is located at the toe of a steep hill and in order to maintain a 50' buffer off of the stream located below the structure, we are proposing constructing two smaller sediment basins side by side. The design calculations show that the two smaller basins 33' x 64' are more than adequate to provide the necessary erosion control measures to the 2.6 acres of disturbed area. r1L Is Dual Sediment Basins Dual Sediment Basins Design Calculations with Skimmer Sediment Basin Identification: SB (003A) Run-off Calculation (use Rational Method and 25 yr. Frequency) Q=CxlxA Where, Q = Rate of Run-off, cfs C = Run-off Coefficient, no units 1= Rainfall intensity, in/hr (assume t, = 5mins) A = Disturbed Drainage Basin Area, ac For this location, For this site will use a C value of 0.45 C = 0.45 I = 8.09 A = 1.3 T heref^.re, Q25 = 4. 73 : O Minimum Sediment Basin Criteria Minimum Sediment Basin Volume (1,800 cf per acre): Design basin volumes shall be at least 2 x Vmin Sediment shall be removed when approximately half of the basin's voiumt; is fiiied. Therefore, minimum basin volumes shall always be met. Vmin = 2,340 cf Minimum Sediment Basin Surface Area: The minimum surface area requirements for the sediment basin shall be determined by requiring the ratio of basin surface area, Amin to peak inflow rate, Q25 to equal 0.01 ac per cfs, or, Amin / Q25 = 0.01 ac/cfs Amin = 2,060 sf Design Area of Sediment Basin: Requiring the length to width ratio of the basins to equal 2 allows for the formulation of the following equation: Amin = L x W = 2W x W = 2W ; or, W = (Amin / 2)'2 3 0 • W=33ft L=b4ft Design Depth of Sediment Basin: The minimum depth of the sediment basin can be determined by dividing the minimum volume requirement by the minimum area requirement: dmin = Vmin / Amin dmin = 1.14 ft The design depth shall be equal to two times the minimum required depth to allow for cleanout at half of the basin volume, while always maintaining Vmin. d=5ft Sediment Basin Design Calculations Principal Spillway Design The minimum barrel capacity shall be determined by the following relationship: 0.2 cfs per acre of disturbance. Qpmin = 0.2 cfs The principal spillway capacity must be evaluated in three ways: a. Riser capacity acting as a weir b. Riser capacity as an orifice C. Barrel capacity as an orifice a. Riser as a weir: Q riser as weir = Cw * L * HA1.5 For Basin #1: L = 2*II*(Riser radius) H= l' Diameter of riser = 18" Diameter of barrel = 12" Riser and barrel diameters are found by trial and error in the spreadsheet. Riser diameter should be at least 1.5 times the barrel diameter to prevent vortex formation. 4 Q riser as weir = (3.33) * (2*IZ*(1.5)/2) * (1)A1.5 = 15.7 cfs b. Riser as an orifice Q riser as an orifice = Cd * A * (2*g*h)�0.5 For Basin #1: Cd = 0.6 (Ref Malcom) A = TI*(Riser diameter)A2 4 Riser diameter = 1.5' g = 32.2 h= 1' Q riser as an orifice = 0.6 * II * 1.5A2 * (2*32.2*1)A0.5 = 8.7 cfs 4 C. Barrel as an orifice Q barrel as orifice = Cd * A * (2*g*h)A0.5 For Basin #1: Cd = 0.6 (Ref Malcom) A = rl*(Barrel diameter) 2 4 Barrel diameter = 1.0' g = 32.2 h=3' Q barrel as orifice = 0.6 * rl*(1.0)A2 * (2*32.2*3)A05 = 5 cfs 4 Capacity of riser/barrel configuration is the minimum flow of the three cases considered. Therefore, Qmax = 15 cfs, which is greater than the 2 cfs required. Barrel = 12 in CMP Riser (1.5 x Barrel) =18 in CMP 5 i Emergency Spillway — The emergency spillway is designed to pass the 25 year storm peak flow with a 1' maximum rise in water surface above the invert of the emergency spillway. (Although the primary spillway will pass the entire 25 year storm, the emergency spillway is provided to pass the 25 year storm in the event that the primary spillway is clogged.) The required capacity for the emergency spillway is determined by the following equation: Qe=CW*L*H" C=Weir Coefficient, use 3.0 for fabric lined spillways L=Weir Length H=Depth of flow. Limit maximum depth of flow to 1.0 foot. The side slopes of the dam shall be sloped at 2.5 to 1 with a minimum top width of 10 ft. Emergency Spillway Weir Length = 9.47 = 3.0 *L* 1.0^1.5 L= 3.2 feet Use a length of 17 feet. Anti -floatation Device Design a concrete anchor to prevent floatation of the submerged riser. Amount of water displaced by the riser: Va = 3.5 cf Buoyant force of water displaced: FB = 221 pcf The weight of the concrete anchor shall be 1.1 times the buoyant force of the water. The dimensions of the anchor are: Length: 21 in Width: 21 in Thickness: 6 in Weight: 230 lbs 6 • Skimmer Orifice Diameter: The skimmer orifice diameter was determined using Figure 6.64b. The orifice shall be a 2-inch diameter with a 1-3 day dewatering time. Sediment Basin Outlet Protection Outlet protection is designed for the 25 year storm using NYDOT method. Basin: SBO03A Barrel Diameter = 12" Qp out of barrel during 25 year storm = 9.5 cfs from routing Calculate max velocity out of barrel during 25 year peak flow Max velocity = Q = 9.5 cfs *4 = 12.1 fps A R (1)^, Use figure 8.06.b.1 from NYDOT method For diameter of 12" and velocity of 12.1 fps, Zone 2 Length = 16' * Diameter = 16' * 1' = 16' Width at end of apron = Diameter + Length = P + 16' = 17' Width at front of apron = 3 * Diameter = 3 * 1' = 3' Use rip rap depth of P Use outlet apron 16' L x 17' W x 3' D x 1' deep 7 0 Dual Sediment Basins Dual Sediment Basins Design Calculations with Skimmer Sediment Basin Identification: SB (003B) Run-off Calculation (use Rational Method and 25 yr. Frequency) Q =CxlxA Where, Q = Rate of Run-off, cfs C = Run-off Coefficient, no units I = Rainfall intensity, in/hr (assume t, = 5mins) A = Disturbed Drainage Basin Area, ac For this location, For this site will use a C value of 0.45 C = 0.45 I = 8.09 A = 1.3 Therefore, Q25 = 4.73 cfs Minimum Sediment Basin Criteria Minimum Sediment Basin Volume (1,800 cf per acre): Design basin volumes shall be at least 2 x Vmin Sediment shall be removed when approximately half of the basin's volume is filled. Therefore, minimum basin volumes shall always be met. Minimum Sediment Basin Surface Area: Vmin = 2,340 of The minimum surface area requirements for the sediment basin shall be determined by requiring the ratio of basin surface area, Amin to peak inflow rate, Q25 to equal 0.01 ac per cfs, or, Amin / Q25 = 0.01 ac/cfs Amin = 2,060 sf 0 • Design Area of Sediment Basin: Requiring the length to width ratio of the basins to !sual 2 allows for the formulation of the iviivw.ng equation: Arnie = L x `YY = 2W x �W = 2W Or, W = (Amin / L)i W=33ft L=64ft Design Depth of Sediment Basin: The minimum depth of the sediment basin can be determined by dividing the minimum volume requirement by the minimum area requirement: dmin = Vmin / Amin dmin = 1.14 ft The design depth shall be equal to two times the minimum required depth to allow for cleanout at half of the basin volume, while always maintaining Vmin. d=5ft Sediment Basin Design Calculations Principal Spillway Design The minimum barrel capacity shall be determined by the following relationship: 0.2 cfs per acre of disturbance. Qpmin = 0.2 cfs The principal spillway capacity must be evaluated in three ways: a. Riser capacity acting as a weir b. Riser capacity as an orifice C. Barrel capacity as an orifice a. Riser as a weir: Q riser as weir = Cw * L * HA1.5 For Basin #1: L = 2*1I*(Riser radius) H=l' Diameter of riser = 1 S" Diameter of barrel = 12" Cw = 3.33 �7 U Riser and barrel diameters are found by trial and error in the spreadsheet. Riser diameter should be at least 1.5 times the barrel diameter to prevent vortex formation. Q riser as weir = (3.33) * (2*rl*(1.5)/2) * (1)A1.5 = 15.7 cfs r b. Riser as an orifice Q riser as an orifice = Cd * A * (2*g*h)A0.5 For Basin #i : Cd = 0.6 (Ref Malcom) A = rl* Riser diameter �2 4 Riser diameter = 1.5' g = 32.2 ,_ n=i Q riser as an orifice = 0.6 * II * 1.5�2 * (2*32.2*1)�0'5 = 8.7 cfs 4 C. Barrel as an orifice nn IC Q barrel as orifice = Cd * A * (2*g*h) For Basin #1: Cd = 0.6 (Ref Malcom) A = II*(Barrel diameter)A2 4 Barrel diameter = 1.0' g = 32.2 h=3' Q barrel as orifice = 0.6 * rl*(1.0)A2 * (2*32.2*3)A0'5 = 5 cfs 4 Capacity of riser/barrel configuration is the minimum flow of the three cases considered. Therefore, Qmax = 15 cfs, which is greater than the 2 cfs required. 10 0 • Barrel =12 in CMP Riser (1.5 x Barrel) = 18 in CMP Emergency Spillway — The emergency spillway is designed to pass the 25 year storm peak flow with a P maximum rise in water surface above the invert of the emergency spillway. (Although the primary spillway will pass the entire 25 year storm, the emergency spillway is provided to pass the 25 year storm in the event that the primary spillway is clogged.) The required capacity for the emergency spillway is determined by the following equation: Qe=Cw*L*H"5 C=Weir Coefficient, use 3.0 for fabric lined spillways L=Weir Length H=Depth of flow. Limit maximum depth of flow to 1.0 foot. The side slopes of the dam shall be sloped at 2.5 to 1 with a minimum top width of 10 ft. Emergency Spillway Weir Length = 9.47 = 3.0 *L*1.0A1.5 L= 3.2 feet Use a length of 17 feet. Anti -floatation Device Design a concrete anchor to prevent floatation of the submerged riser. Amount of water displaced by the riser: Buoyant force of water displaced: VR = 3.5 cf FB = 221 pcf The weight of the concrete anchor shall be 1.1 times the buoyant force of the water. The dimensions of the anchor are: Length: 21 in Width: 21 in Thickness: 6 in Weight: 230 lbs 11 0 • 0 Skimmer Orifice Diameter: The skimmer orifice diameter was determined using Figure 6.64b. The orifice shall be a 2-inch diameter with a 1-3 day dewatering time. Sediment Basin Outlet Protection Outlet protection is designed for the 25 year storm using NYDOT method. Basin: SBO03B Barrel Diameter = 12" Qp out of barrel during 25 year storm = 9.5 cfs from routing Calculate max velocity out of barrel during 25 year peak flow Max velocity = Q = 9.5 cfs *4 = 12.1 fps A R (1)^2 Use fiV--- 8.06.h 1 from NYD00T mn+I,^A wdxo L For diameter of 12" and velocity of 12.1 fps, Zone 2 Length = 16' * Diameter = 16' * 1' = 16' Width at end of apron = Diameter + Length = l' + 16' = 17' Width at front of apron = 3 * Diameter = 3 * P = 3' Use rip rap depth of P Use outlet apron 16' L x 17' W x 3' D x 1' deep 12 • 11 PROJECT: DATE: LOCATION: DESIGNED BY: Ditch: PDD01, PDD02, PDD03 V-DITCH DESIGN 1. LOCATION: 2. DRAINAGE REEA (A 1"D PIZ) C VALUE INTENSITY (IN/HR.) Q25 = CIA = DITCH SLOPE = SLOPE RATIO, Z = MANNINGS COEFF., N = North Buncombe Quarry 21-Jun-10 Buncombe Co., NC Jason Conner Permanent Ditch 2.5 ACRES 0.45 Undeveloped areas 8.09 IN/HR., 25 YR STM, Tc=5 MIN 9.5 C.F.S. 0.050 FT./FT. 3 0.078 For Rock Riprap 3. SOLVE FOR DEPTH OF FLOW USING VARIATON OF MANNING'S EQUATION FOR 3:1 SIDE SLOPE. d = ((N x Q)/(S^0.5 x 2.71))A(3/8) — 1.08 FEET We will use 2 R for d 4. CROSS SECTIONAL FLOW AREA A = 3 d^2 = 5. VELOCITY V = Q/A DISCUSSION: Use a riprap-lined ditch. 12.00 SQUARE FEET 0 79 FEET PER SP.CND • A ..,aL ya,Jl\L 5.0 FT./SEC. ALLOWABLE, 13 • 0 PROJECT: DATE: LOCATION: DESIGNED BY: CHECKED BY: Ditch: PDD01, PDD02, PDD03 V-DITCH DESIGN - TEMPORARY LINER 1. LOCATION: 2. DRAINAGE AREA (ACRES) C VALUE INTENSITY (IN/HR.) 02= CIA = DITCH SLOPE _ SLOPE RATIO, Z = MANNINGS COEFF., N = North Buncombe Quarry_ 21-Jun-10 Buncombe Co., NC Jason Conner Temporary Liner 0 0 2.6 ACRES 0.45 Undeveloped Areas 5.21 IN/HR, 2 YR STM, TC=5 MIN 6.1 C.F.S. 0.050 FT./FT. 0 3 0.025 FOR BARE EARTH 3. SOLVE FOR DEPTH OF FLOW USING VARIATON OF MANNING'S EQUATION FOR 2.5:1 SIDE SLOPE. A = !R►T !l\IfQAA a '7 -►I »nf"110\ _ �+ u kli-4 x �(pto V.j X c.r i1J kJ/0) — 0.60 FEET L5 Use 1.5 for d 4. CROSS SECTIONAL FLOW AREA A=3dA2 = 5. VELOCITY V = Q/A DISCUSSION: 6.75 SQUARE FEET 0.9 FEET PER SECOND do not use a temporary ditch liner, since velocity does not exceeds 2.0 fps. 14 • SImStabilization Calculatigns Project: B. V. Hedrick Industries, North Buncombe Quarry Generated by: Haynes P. Gaston Date: June 7, 2010 To prevent a failure we propose using a boulder retaining structure to oppose the sliding force of the fill slope. As a conservative approach, we shall size the boulder stack using the sliding force of the entire fill wedge. Normally only a portion of the fill would slide while friction forces between the fill and the natural grade would prevent the entire fill from sliding. However, for this design we shall treat the wedge as a singular solid. Input Data: Unit Weights (p) Fill Soils — 110 pounds per cubic foot (pcf) (completely saturated) Stone — 140 pcf Coefficients of Friction (g) Between fill soil and natural grade — 0.2 Between boulders and natural grade — 0.6 Unit Thickness (t) — 1 ft Natural Slope - 15" average slope of natural ground over length of fill area Fill Slope — 22.5° Step 1: Area of Fill Wedge (Af) Af= (%)bh = % * (260 ft.) * (60 ft.) Af= 7,800 sf Step 2: Resultant Sliding Force of Fill Wedge (Ff) Ff = Sliding force of wedge — frictional force (ff) Ff=Wf*sine -ff Where, W f = weight of wedge pf*Af*t 110 pcf * 7,800 sf * 1 ft 858,000 lbs r- = jL*Wf*Cos * Ff=Wf*sin e-1L*Wf*cos h Ff = (858,000 lbs * sin 15°) — (0.2 * 858,000 lbs * cos 15°) 15 0 Ff = 222,000 lbs — 166,000 lbs. Ff= 56,300 lbs Step 3: Weight of Boulder Retaining Structure Slide Force of Fill Wedge = Friction Force on Boulders — Slide Force of Boulders Ff=µ* WB*cose -WB*sine or WB = F f _ (µ * cos e - sine) WB = 56,300 lbs _ 0 * cos 15' - sin 151) WB = 176,000 lbs Step 4: Sectional Area of Boulder Pile Required As = WB _ PBt AB = 176,000 lbs + (140 pcf * 1 ft) AB = 1250 sf Step 5: Design Dimensions of Boulder Pile AB = % * (top width + bottom width) * height *Height at design section (h) = 33 ft and top width = 10 ft Yields a bottom width = 84 ft With these dimensions, AB = % * (10 + 84) * 33 AB=3100sf • This yields a Safety Factor of (3,100 sf - 1,250 sf) = 2.5 o This design is acceptable The maximum rock size for the boulder wall will be 4 feet. 16 0 0 North Buncombe Quarry Boulder Wall Construction Sequence June 21, 2010 • Establish property boundaries and buffers before beginning any clearing or construction of any structure. • Install silt fencing. • Clear and grub construction area. • Install riser/barrel sediment basin with skimmer to the specified dimensions per design calculations. Refer to attached drawings from the NC Erosion and Sediment Control Planning and Design Manual. Refer to manufactures specifications for the installation of skimmer. • Only after the sediment basin has been constructed can the construction of the key for the boulder wall begin. Excavate a minimum of 10 feet in depth and a minimum of 30 feet in width. • Bei'ore placing any fill material behind boulder wall the boulder wall must be at a minimum of 10 feet in height and constructed as specified per design calculations and drawings. • Fill material will beplaned In 2 font I-- and tracked :.pith heW1-y rolI ff 1 ,. r___ J- v� cart' aviiyIS, yr 41av►1G1 equipment for compaction. • Fill material shall always be 2 foot below the boulder wall. When fill material reaches the 2 foot mark the boulder wall shall be raised to enable more fill material until it reaches its maximum height of 30 feet. • When the boulder wall reaches its maximum height the fill material will then be brought up in lifts as shown on the design sheets maintaining a 2 to I slope until the elevation of 2015 is reached. • Once placing of fill material is complete the diversion ditches shall be constructed according to design. • 4 inches of topsoil shall then be placed over fill area and seeded according to the submitted seeding schedule. 17 Proposed Boulder Wall Design North Buncombe Quarry B.V. Hedrick Gravel & Sand Co. Buncombe County, North Carolina June 2010 J-fill J l J II ra s,....I I .1 d 1 Drawing Index: Ell I iw AF NCDENR North Carolina Department of Environment and Natural Resources Division of Land Resources Land Quality Section James D. Simons, PG, PE Beverly Eaves Perdue, Governor Director and State Geologist September 29, 2009 Dee Freeman, Secretary Mr. Jason Conner B. V. Hedrick Gravel and Sand Company DBA: Hedrick Industries 15 Yorkshire St. Suite 302 Asheville, North.Carolina 28803 RE: Permit No. 11-07 North Buncombe Quarry Buncombe County French Broad River Basin near Mr. Conner: Your application for renewal of the above referenced mining permit has been approved. A copy of the renewed permit is enclosed. The new expiration date is September 29, 2019. The conditions in the permit renewal were based primarily upon the initial application. Modifications were made as indicated by the renewal request and as required to insure compliance with The Mining Act of 1971. 1 would like to draw your particular attention to the following conditions where minor additions or changes were made: Operating Condition Nos. 3B, 3C, 313, 4E and 11 B and Reclamation Condition No. 3. As a reminder, your permitted acreage at this site is 276.53 acres and the amount of iand you are approved to disturb is 184.59 acres. Please review the renewed permit and contact Ms. Judy Wehner, Assistant State Mining Specialist, at (919) 733-4574 should you have any questions concerning this matter. Sincerely, Floyd R. Williams, PG, CPG, CPM State Mining Specialist Land Quality Section FRWIiw Enclosures cc: Ms. Janet Boyer, PE Ms. Shannon Deaton-WRC, w/enclosures Mr. William Gerringer-DOL, Mine and Quarry Bureau, w/o enclosures 1612 Mail Service Center, Raleigh, North Carolina 27699-1612 • Telephone 919-733-45741 FAX: 919-733-2876 512 North Salisbury Street, Raleigh, North Carolina, 27604 - Intemet:http://www.dir-enr.state.nc.us/pagesAandqualivsecuon.html An Equal opportunity 1 Affirmative Action Employer— 50% Recycled 110% Post Consumer Paper DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF LAND RESOURCES LAND QUALITY SECTION PERMIT for the operation of a mining activity In accordance with the provisions of G.S. 74-46 through 68, "The Mining Act of 1971," Mining Permit Rule 15A NCAC 5 B, and other applicable laws, rules and regulations P—...,- -..- hereby grunted tv: B. V. Hedrick Gravel and Sand Company DBA Hedrick Industries North Buncombe Quarry Buncombe County - Permit No. 11-07 for the operation of a Crushed Stone Quarry which shall provide that the usefulness, productivity and scenic values of all lands and waters affected by this mining operation will receive the greatest practical degree of protection and restoration. MINING PERMIT EXPIRATION DATE: September 29. 2019 Page 2 In accordance with the application for this mining permit, which is hereby approved by the Department of Environment and Natural Resources hereinafter referred to as the Department, and in conformity with the approved Reclamation Plan attached to and incorporated as part of t. - rna M..it, provisions must be mada for the protection of the surrounding environment and for reclamation of the land and water affected by the permitted mining operation. This permit is expressly conditioned upon compliance with all the requirements of the approved Reclamation Plan. However, completed performance of the approved Reclamation Plan is a separable obligation, secured by the bond or other security on file with the Department, and may survive the expiration, revocation or suspension of this permit. This permit is not transferable by the permittee with the following exception: If another operator succeeds to the interest of the permittee in the permitted mining operation, by virtue of a sale, lease, assignment or otherwise, the Department may release the permittee from the duties imposed upon him by the conditions of his permit and by the Mining Act with reference to the permitted operation, and transfer the permit to the successor operator, provided that both operators have complied with the requirements of the Mining Act and that the successor operator agrees to assume the duties of the permittee with reference to reclamation of the affected land and posts a suitable bond or other security. In the event that the Department determines that the permittee or permittee's successor is not complying with the Reclamation Plan or other terms and conditions of this permit, or is failing to achieve the purposes and requirements of the Mining Act, the Department may give the operator written notice of its intent to modify, revoke or suspend the permit, or its intent to modify the Reclamation Plan as incorporated in the permit. The operator shall have right to a hearing at a designated time and place on any proposed modification, revocation or suspension by the Department. Alternatively and in addition to the above, the Department may institute other enforcement procedures authorized by law, Definitions Wherever used or referred to in this permit, unless the context clearly indicates otherwise, terms shall have the same meaning as supplied by the Mining Act, N.C.G.S, 74-49. Modifications November 10, 1999: This permit has been modified to increase the permitted acreage to 276.53 acres and increase the affected acreage to 117.39 acres as indicated on the mine map last revised October 4, 1999. This modification also includes the overburden fill and future stockpile area (including the Slope Stabilization and Fill Area Plan dated September 1999), additional berms and the associated sediment and erosion control plans dated August 10, 1999 and September 27, 1999. December, 2001_. This permit nds been modified to allow the construction of the overburden fill area, the boulder fill slope retaining structure, and the associated erosion and sedimentation control measures indicated on the mine map last revised November 15, 2001 and described in the Erosion Control Plan Modifications dated November 15, 2001. Page 3 February 27 2002: This permit has been modified to increase the affected acreage to 149.59 acres. The modification includes the expansion of the pit to the west, including its associated erosion and sediment control measures, as indicated on the May 2001 (Proposed Pit F'IT- I IlAane wGt�.. Januan 2002 and lip file supplemental information received b the �-_..sinn, .,. r y pP Y Land Quality Section on January 23, 2002. In addition, 7.7 acres have been included in the affected acreage for the previously approved modification that added an overburden fill area. Janua x 15. �Ou4: This permit has been moaMea to increase the affected acreage to 180.59 acres as indicated on the Berm Modification Map last revised November"4, 2003. The modification includes the addition of a berm and expansion of the pit along the southwestern permit boundary along with the construction and maintenance of all associated erosion and sediment control measures. March 19, 2009: This permit has been modified to increase the affected acreage to 184.59 acres as indicated on the Boulder Wall Map last revised January 2009 . The modification includes the construction of a boulder wall for the purpose of containing fill material from the stripping process and includes the construction and maintenance of all associated erosion and sediment control measures. Expiration Date This permit shall be effective from the date of its issuance until September 29, 2019. Conditions This Permit shall be subject to the provisions of the Mining Act, N.C.G.S. 74-46, et. seq., and to the following conditions and limitations: OPERATING CONDITIONS: Wastewater and Quarry Dewaterinp A. Any wastewater processing or mine dewatering shall be in accordance with the permitting requirements and rules. promulgated by the N.C. Environmental Management Commission. B. Any storm water runoff from the affected areas at the site shall be in accordance with any applicable permit requirements and regulations promulgated by the. Environmental Protection Agency and enforced by the N.C. Environmental Management Commission. It shall be the permittee's responsibility to contact the Water Quality Section, Division of Water Quality, to secure any necessary storm water permits or other approval documents. Page 4 2. Air Quality and Dust Control A. Any mining related process producing air contaminant emissions including fugititi'e dust si iaii be subject to the requirements and rules promulgated by the N.C. Environmental Management Commission and enforced by the Division of Air Quality. B. During processing operation, water trucks or other means that may be necessary shall be utilized to prevent dust from leaving the permitted area. 3. Buffer Zones A. Any mining activity affecting waters of the State, waters of the U. S., or wetlands shall be in accordance with the requirements and regulations promulgated and enforced by the N. C. Environmental Management Commission. B. Sufficient buffer (minimum 50 foot undisturbed) shall be maintained between any affected land and any adjoining waterway or wetland to prevent sedimentation of that waterway or wetland from erosion of the affected land and to preserve the integrity of the natural watercourse or wetland. C. All buffer zones shown on the Site Plan last revised March 19, 2009 shall be maintained to protect adjoining property. These buffer zones, with the exception of the installation of required sediment control measures and approved earthen berms, shall remain undisturbed. D. The minimum 50 foot undisturbed buffer zone shown on the Ci+a PI-- I-sI- Vl�li 1 IUI 1 CI 4 revised March 19, 2009 shall be marked in the field prior to initiating any land - disturbing activity. The 50 foot undisturbed buffer zone shall .be maintained to protect Reems Creek. 4. Erosion and Sediment Control A. Adequate mechanical barriers including, but not limited to diversions, earthen !'�11[AC silt �I'1Gn e'f7,y� e� -ilk re4nrrl'r,., r.ir�..+:. 'a--i-i-1- ..,,k..ulll`7, IrrLGIILI�n OL %u �wca, rip rap pILS Vr CIILGne5 shall be provided in the initial stages of any land disturbance and maintained to prevent sediment from discharging onto adjacent surface areas or into any lake, wetland or natural watercourse in proximity to the affected land. Page 5 B. All mining activities associated with the 24.5 acre pit expansion, including the installation and maintenance of the associated erosion and sediment control devices, shall be conducted as indicated on the May 2001 (Proposed Pit Expansion) RA dated January 2002 and the supplemental information received by the Land'Quality Section on January 23, 2002, with the following stipulation: that all channels receiving discharge from the approved sediment basins shall be constructed with stone linings as shown on the Permanent Drainage Ditch With Rip -Rap Lining detail on the Miscellaneous Details Sheet dated January 2002, or the discharge from the approved sediment basins shall be piped to the bottom of the fill areas to prevent erosion and sedimentation. �. All mining activities associated with the southwestern berm addition and pit expansion, including the installation and maintenance of all erosion and sedimentation control measures, shall be conducted as indicated on the Berm Modification Map and Detail Sheet last revised November 4, 2003 and the supplemental information received by the Land Quality Section on November 18, 2003. D. All mining activities associated with the construction of a boulder wall for the purpose of containing fill material from the stripping process shall be conducted as indicated on the Boulder Wall Map last revised January 2009 and supplemental information received by the Land Quality Section on September 8, 2009, December 10, 2009, and February 2, 2009. E. All mining activities, including the installation and maintenance of all associated erosion and sedimentation control measures shall be conducted as indicated on the Site Plan last revised March 19, 2009 andsup ,leme^ta 1 infor mation received by the Land Quality Section on August 27, 2009. F. An erosion and sediment control plan(s) shall be submitted to the Department for approval prior to any land disturbing activities not indicated on the revised erosion control plan or mine maps submitted with the approved application for a mining permit and any approved revisions to it. Such areas include, but are not limited to, expansion outside of the approved pit area, creek crossings, or P_YY nnSinn of overburden or u� *- .-I--- sal .�r.....�...—. V�v. YM1YV11 vi TYGIQLIU %AIQi,J V.7Q1 areas. 5. Groundwater Protection Groundwater monitoring wells shall be installed and monitored as deemed appropriate by the Department. Page 6 6. Graded Slopes and Fills A. The angle for graded slopes and fills shall be no greater than the angle which can be retained by vegetative cover or other adequate erosion control measure, structure, or device. In any event, exposed slopes or any excavated channels, the erosion of which may cause off -site damage because of siltation, shall be planted or otherwise provided with groundcover, devices or structures sufficient to restrain such erosion. B. Overburden cut slopes along the perimeter of the quarry opening shall be graded to a minimum 2 horizontal to 1 vertical or flatter and shall be stabilized within 60 days of completion. Furthermore, a minimum ten (10) foot wide horizontal safety bench shall be provided at the top of the rock and at the toe of any overburden slope. 7. Surface Drainage The affected land shall be graded so as to prevent collection of pools of water that are, or likely to become, noxious or foul. Necessary structures such as drainage ditches or conduits shall be constructed or installed when required to prevent such conditions. 8. Blasting The operator shall monitor each blast with a seismograph located at a distance no farther than the closest off site regularly occupied structure not owned or leased by the operator. A seismographic record including peak particle velocity, air overpressure, and vibration frequency levels shall be kept for each blast (except as provided under Sections B. and D. of this permit). The following blasting conditions shall be observed by the mine operator to prevent hazard to persons and adjacent property from surface blasting: A. Ground Vibration With Monitoring: In 'all blasting operations, the maximum peak particle velocity of any component of ground motion shall not exceed Figure 1 (below) at the immediate location of any regularly occupied building outside of the permitted area such as a dwelling house, church, school, or public, commercial or institutional building. Page 7 Y Q. A 0.0 2 intsec . 24 f rs 1.0CL 0 9 ` 74. irAJseC 0.7o.� — <C o,4 I �h 0. At L I ..,,� x sia100 Bic!" s t Afa b ra t'lon Fi C� 7Qf1CSY,=H F;S�:r . ; ,�f�errlali+f ls�rrr2 /evef orwterr , ($Ourc6 :moi?Weed from. figure 'B=1.. ? S. Ground Vibration Without Monitorinq: In the event of seismograph malfunction or other condition which prevents monitoring, blasting shall be conducted in accordance with the following formulas: W = (DIDs)2 Ds = D W112 V = 160(Ds)-1.6 W = Maximum charge weiaht of explosives per delay period of g n milliseconds or more (pounds). D - Distance from the blast site to the nearest inhabited building not owned or leased by the mine operator (feet). Ds - Scaled distance factor. V - Peak Particle Velocity (inches per second). The peak particle velocity.of any component shall not exceed 1.0 inch per second, for the purposes of this Section. Page 8 C. A Air blast With Monitoring: Air blast overpressure resulting from surface blasting shall not exceed'129 decibels linear (an) as measured at the Immediate location of any regularly occupied building not owned or leased by the operator outside of the permitted area such as a dwelling house, church, school, or public, commercial or institutional building, unless an alternate level based on the sensitivity of the seismograph microphone as specified below is being used: Lower Frequency Limit of Max Level, Measuring System, in Hz in dBL 0.1 Hz or lower -flat response 134 peak 2.0 Hz or lower -flat response 133 peak 6.0 Hz or lower -flat response 129 peak Air blast Without Monitoring: In the event of seismograph malfunction or other condition which prevents monitoring, blasting shall be conducted in accordance with the following formulas: U = 82 (DNV0.33)-1.2 To convert U (psi) to P (dBL): P = 20 x log (U/2.9x10-9) Confined Air blast/Overpressure (dBL)' for quarry situation: A=P-35 U = Unconfined air overpressure (pounds per square inch). W = Maximum charge weight of explosives per delay period of 8.0 milliseconds or more (pounds). D = Distance from the blast site to the nearest inhabited building not owned or leased by the mine operator (feet). P - Unconfined air overpressure (decibels). A = Air blast or air overpressure for typical quarry situations (decibels). The air blast/overpressure shall not exceed 129 decibels, for the purposes of this Section. Page 9 E. Record Keeping: The operator shall maintain records on each individual blast describing: the total number of holes; pattern of holes and delay of intervals; depth and size of holes; type and total pounds of explosives; maximum pounds per delay interval; amount of stemming and burden for each hole; blast location; distance from blast to closest offsite regularly occupied structure; and weather conditions at the time of the blast. Records shall be maintained at the permittee's mine office and copies shall be provided to the Department upon request. F. Excessive Ground Vibration/Air blast Reporting: If ground vibration or Air blast limits are exceeded, the operator will immediately report the event with causes and corrective actions to the Department. Use of explosives at the blast site that produced the excessive reading shall cease until corrective actions approved by the Department are taken. However, blasting may occur in other approved areas within the permitted boundary. Authorization to blast at the blast site may be granted at the time of the verbal reporting of the high ground vibration or high air blast reading if the circumstances justify verbal approval. Failure to report will constitute a permit violation. G. Fiyrock Prevention: The operator shall take all reasonable precautions to ensure that flyrock is not thrown beyond areas where the access is temporarily or permanently guarded by the operator. Failure to take corrective measures to prevent flyrock and repeated instances of flyrock shall be considered a violation of the Mining Permit. H. Flyrock Reporting: Should flyrock occur beyond the permitted and guarded areas, the operator shall immediately report the incident to the Department. Further use of explosives on the mine site shall be suspended until the following actions have been taken: 1. A thorough investigation as to the cause(s) of the incident shall be conducted. 2. A report detailing the investigation shall be provided to the Department within 10 days of the incident. The report shall, at a minimum, document the cause(s) of the incident along with technical and management actions that will be taken to prevent further incidents. The report shall meet with the approval of the Department before blasting may resume at the mine site. Page 10 Studies: The operator shall provide to the Department a copy of the findings of any seismic studies conducted at the mine site in response to an exceedence of a level allowed by these blasting conditions. The operator shall make every reasonable effort to incorporate the studies' recommendations into the production blasting program. J. Notice: The operator shall, when requested by the Department, give 24-hour advance notice to the Land Quality Section Regional Office prior to any blast during a period for which notice is requested. 10. High he h Wall Barrier A physical barrier consisting of large boulders placed end -to -end or fencing shall be maintained at all times along the perimeter of any highwall to prevent inadvertent public access. In addition, a minimum 10 foot wide horizontal safety bench shall be provided at the junction between the top of rock and the toe of any overburden cut slope.. 11. Visual Screening A. Existing vegetation shall be maintained between the mine and public thoroughfares to screen the operation from the public. Additional screening methods, such as constructing earthen berms, shall be employed as deemed appropriate by the Department. B. Vegetated earthen berms shall be located and constructed as shown on the Site Plan last revised March 19, 2009. In addition to grasses, long leaf and/or Virginia pines or other acceptable evergreen species shall be planted as deemed appropriate by the Department to improve visual and noise buffering. 12. Plan Modification The operator shall notify the Department in writing of the desire to delete, modify or otherwise change any part of the mining, reclamation, or erosion/sediment control plan contained in the approved application for a mining permit and any approved revisions to it. Approval to implement such changes must be obtained from the Department prior to on -site implementation of the revisions. Page 11 13. Refuse Disposal A. No on -site disposal of refuse or other solid waste that is generated outside of the mining permit area shall be allowed within the boundaries of the mining permit area unless authorization to conduct said disposal has first been obtained from both the Division of Waste Management and the Land Quality Section, Department of Environment and Natural Resources. The method of disposal s hall be consistent with the approved reclamation plan. B. Mining refuse as defined by G.S. 7449 (14) of The Mining Act of 1971 generated on -site and directly associated with the mining activity may be disposed of in a designated refuse area. All other waste products must be disposed of in a disposal facility approved by the Division of Waste Management. No petroleum products, acids, solvents or their storage containers or any other material that may be considered hazardous shall be disposed of within the permitted area. C. For the purposes of this permit, the Division of Land Resources considers the following materials to be "mining refuse" (in addition to those specifically listed under G.S. 74-49 (14) of the N.C. Mining Act of 1971): 1. on -site generated land clearing debris 2. conveyor belts 3. wire cables 4. v-belts 5. steel reinforced air hoses 6. drill steel D. If mining refuse is to be permanently disposed within the mining permit boundary, the following information must be provided to and approved by the Division of Land Resources prior to commencement of such disposal: 1. the approximate boundaries and size of the refuse disposal area; 2. a list of refuse items to be disposed; 3. verification that a minimum of 4 feet of cover will be provided over the raft yen• I VIMV4, 4. verification that the refuse will be disposed at least 4 feet above the seasonally high water table; and 5. verification that a permanent vegetative groundcover will be established. 14. Annual Reclamation Repo An Annual Reclamation Report shall be submitted on a form supplied by the DeparirFrent by 1=earuary 1 of each year until reclamation is completed and approved. Page 12 15. Bonding The security which was posted pursuant to N.C.G.S. 74-54 in the form of a $500.000.00 blanket bond is sufficient to cover the operation as indicated in the approved application. This security must remain in force for this permit to be valid. The total affected land shall not exceed the bonded acreage. 16. Archaeological Resou rces Authorized representatives of the Division of Archives and History shall be granted access to the site to determine the presence of significant archaeological resources. Page 13 APPROVED RECLAMATION PLAN The Mining Permit incorporates this Reclamation Plan, the performance of which is a condition on the continuing valiriity of that 1!nining Perm,-4. AdditioE ally, the Reciamaiion Plan is a separable obligation of the permittee, which continues beyond the terms of the Mining Permit. The approved plan provides: Minimum Standards As Provided By G.S. 74-53 1. The final slopes in all excavations in soil, sand, gravel and other unconsolidated materials shaii be at such an angle as to minimize the possibility of slides and be consistent with the future use of the land. 2. Provisions for safety to persons and to adjoining property must be provided in all excavations in rock. 3. All overburden and spoil shall be left in a configuration which is in accordance with accepted conservation practices and which is suitable for the proposed subsequent use of the land. 4. No small pools of water shall be allowed to collect or remain on the mined area that are, or are likely to become noxious, odious or foul. 5. The revegetation plan shall conform to accepted and recommended agronomic and reforestation practices as established by the North Carolina Agricultural Experiment Station and the North Carolina Forest Service. 6. Permittee shall conduct reclamation activities pursuant to the Reclamation Plan herein incorporated. These activities shall be conducted according to the time schedule included in the plan, which shall to the extent feasible provide reclamation simultaneous with mining operations and in any event, provide reclamation at the earliest practicable time after completion or termination of mining on any segment of the permit area and shall be completed within two years after completion or termination of mining. RECLAMATION CONDITIONS: Provided further, and subject to the Reclamation Schedule, the planned reclamation shall be to allow the quarry excavation to fill with water, provide a permanent barricade (fence) along the top of any high wall, and grade and revegetate any areas in unconsolidated material. 2. ThG speclfica o�ns yr surface yradieiit restUratiun tU a surface suitable for the planned future use are as follows: Page 14 A. All areas of unconsolidated material such as overburden or waste piles shall be graded to a 2 horizontal to 1 vertical or flatter slope and terraced as necessary to insure slope stability. B. Any settling ponds and sediment control basins shall be backflled, graded, and stabilized or cleaned out and made into acceptable lake areas. Ti1G rlrnneoainry ♦0CI....:1 ... J aL _ - � The VtW%0%,QQ11 ly, s«�r%pfie, and other disturbed areas neighboring the mine excavation shall be leveled and smoothed. D. Compacted surfaces shall be disced, subsoiled or otherwise prepared before revegetation. E. No contaminants shall be permanently disposed of at the mine site. On -site disposal of waste shall be in accordance with Operating Conditions Nos. 13.A. through D. F. The affected land shall be graded to prevent the collection of noxious or foul water. 3. Reve etation Plan: Disturbed areas shall be permanently revegetated according to the Revegetation Plan prepared by Mr. Jason Conner, Environmental Director, Hedrick Industries, dated August 24, 2009 with the stipulation that creeping red fescue replace Tall fescue as a seed type: Whenever possible, disturbed areas should be vegetated with native warm season grasses such as switch grass, Indian grass, bluestem and gamma grass. In addition, the permittee shall consult with a professional wildlife biologist with the N.C. Wildlife Resources Commission to enhance post -project wildlife habitat at the site. 4. - Reclamation Plan: Reclamation shall be conducted simultaneously with mining to the extent feasible. In any event, reclamation shall be initiated as soon as feasible after completion or termination of mining of any mine segment under permit. Final reclamation, including revegetation, shall be completed within two years of completion or termination of mining. Page15 This permit, issued July 17, 1979, renewed July 14, 1989, renewed and modified November 10, 1999, and modified December 7, 2001,February 27, 2002, January 15, 2004 and March 19, 2009, is hereby renewed this 29th day of September, 2009 pursuant to G.S. 74-52. By: James D. Simons, Director Division of Land Resources By Authority of the Secretary Of the Department of Environment and Natural Resources - �L '�! ,yj y.. 1 i